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820345_CORRESPONDENCE_20171231
NUH I H UAHULINA Department of Environmental Qual NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary March 16, 2010 }"" P i'1/F® Larry A. Naylor 8 2010 Naylor Farms (A&L) 2901 Church Rd DENR-FAYEr1EVILLEREGIONAL OFFCc Clinton, NC 28328 Subject: Sludge Survey Testing Dates Certificate of Coverage No. AWS820345 Naylor Farms (A&L) Animal Waste Management System Sampson County Dear Larry A. Naylor: The Division of Water Quality (DWQ) received your sludge survey information on March 12, 2010. With the survey results, you requested an extension of the sludge survey requirement for the.lagoon at Naylor Farms (A&L) facility. Due to the amount of treatment volume available, and the rate of sludge accumulation for the lagoon, DWQ feels that an extension is not appropriate at this time. The next sludge survey for the lagoon at Naylor Farms (A&L) facility should be performed before December 31, 2010. Thank you for your attention to this matter. If you have any questions, please call me at (919) 715-3327. Sincerely, va Christine D. Blanton Animal Feeding Operations Unit cc: Fayetteville Regional Office, Aquifer Protection Section t Permit File AWS82034�—� 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 i ovation: 512 N. Salisbury St. Raleigh, North Carolina 2760: 0n:' Phone: 919-807-6300 \ FAX: 91 M(17-o4921 Customer Service: 1-877-323-6748 Noah C arolin a Insemet: www.ncwatem.uality.org �Vi��ur�lf� An Eoual Gpeo ;unity t Ai%rrative Action Employer ANIMAL WASTE UTILIZATION PLAN /ujl; 820345- Producer: Location: Telephone: Type Operation: Number of Animals: (Design Capacity) STORAGE STRUCTURE: APPLICATION METHOD: LARRY NAYLOR (.9%+-L) C1sV%+0-.1N.t,.a 9,&20 910-564--4630 DIED OR 14 200 Existing Feeder to Finish Swine 1990.00 hogs Anaerobic Waste Treatment Lagoon Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated or when the surface is frozen. may result in runoff to surface under DWQ regulations. soils, when it is raining, Either of these conditions waters which is not allowed RECEIVED I DENR f DWQ ,Q ,,,',R0TFf:T1ot4 RF.C'04 APR 012099 Page: 1 I 5 . Wind coed. it i .�-,iita sl"lt?u d al c be considered to av oi:, drift and downwind odor prc blems _ To maximize. the value of :he nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a: growing crop or applied not more than 30 days prior to planting a coo-p or forages breaking dormancy. Injecting the waste or Wsking will ccaserve nutrients and rad-t, ce odor pi-o l e s . This plan is basec? on the waste apple': a icn Tethod shocm above. If you choose to change '[r.=,e thcds in the future, you need -to revise this plan. Nutrient levels for different a_pyli cation methods are not the same, The estimated acres need& to apply the animal ante is based on typical nutrient content for this type o! facility. Acreage requirements should be based on the waste ,analysis report from your waste management facility. I^ some cables you :may want to have plant analysis made, which could al1o4,, additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate cHang._ g waste analysis content and crop type. Lime must be a�,plied to maintain gH in the v"c:,yi,1]:sum -range for specific crap production. - - This waste tilizaticn plan, if carried sot, meets the requirements for compliance with 15A KCA C 2 H .0217 _..dcpteA by the Enviro-nmental a-kagement Co:nmi s s ion . AV,vU1,ZrT OF 9 AS t S ZR * J. AR ?gallons, s 3 , t jai_ 3 etc.) 1930 togs x 1.9 tons ;�' .St�c � ':'�,.� ` ��r�� r = 3781 tens "/ M I 1 AMOUNT OF PLANT VA Y' AS1 W !=.24 •ire:.! "'•c',TH9 NM TA&D #'LESD. t`ZR .. VA-IR 1990 hogs x 2.3 lbs =RNAngs/ ea_ = 4177 lbs . PAN/year Applying the above fi:ioun :: of tzaf Ln is a big fol. You should plan time and have appropriate equipment t :.` apply the waste in a timely manner. The following acreage will be heeded for waste application based on the crop to be }roar_, soil type and s rfawe application. Page: 2 ANIMAL WASTE UTILIZATION PLAN TABLE 1: ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ----- or -------- APPLY RESID. APPLIC METH N TIME 1774 1 WaB BP 4.1 205 0 1-0.1 2070.5 I MAR-OCT 1774 -1 1 50 IG 10 110,.1 1505 MAY 1774 5' WaB BP 4.1 0 IMAR-OCT 1205 12.58:1658-05 1774 SG 1 0 I 150 12.58 1160.5 SEP-MAY 1774 2 NoA CO 700 150 134 112.6 1630 APR-AUG 1774 2 CO 550 jWaB Ii I ISO 116 112.6 1630 APR-AUG 1774 WA. 1 0 1-2 f I 1100 125.2 12S20 SEP-APR END I TOTAL17174.05 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. VOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. Page: 3 ANIMAL WASTE UTILIZATION PLAN TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specification 2.) TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS. DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ----- or ------- APPLY RESID. APPLIC METH N TIME END TOTALI4 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results_ Page: 4 ANIMAL WASTE UTILIZATION PLAN ** Acreage figures may exceed total acreage in fields due to overseeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: CROP CODE CROP UNITS PER UNIT BP HYBRID BERMUDAGRASS-PASTURE TONS 50 CO COTTON POUNDS 0.12 SG SMALL GRAIN OVERSEEDED AC 50 WA WINTER ANNUALS (I.E. Small Grains, etc.) AC 100 TABLE 1 TABLE 2 TOTAL ** TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED 37.88 7174.05 0 0 37.88 7174.05 * BALANCE -2597.05 *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced_ Page: 5 ANIMAL WASTE UTILIZATION PLAN *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 736.3 pounds of plant available nitrogen per year in the sludge. If you remove the sludge every 5 years, you will have approximately 3681.5 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 12.2716666667 acres of land. If you apply the sludge to corn at the rate of 125 pounds of nitrogen per acre, you will need 29.452 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and Page: 6 ANIMAL WASTE UTILIZATION PLAN amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. I I Tract I Field 1 Soil Type I I 1 I WaB I 1774 1 1. 1774 I 1 2 C l NOA 1774 1 2 I I WaB 1774 i 1 5 I WaB 1774 l --1. I 1774 I 1 -5 I I 1 1 (Application RatelApplic. Amount Crop 1 (in/hr) I (inches) 1� I I i I ! I I :• Co CO BP I I SG ! I SG I 0.40 0.50 i •: *2 . 1.5 *1.60 * 0 . 9 6 * * * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation_ The maximum application amount shown can be applied under optimum soil conditions. Page: 7 ANIMAL WASTE UTILIZATION PLAN Your facility is designed for 100.00 days of temporary storage and the temporary storage must be removed on the average of once every 3.33333333333 months. In no instance should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE.OF OPERATION Page: 8 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter strip) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 9 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 10 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page: 11 ANIMAL WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm:NAYLOR FARMS Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be' submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility owner: LARRY NAYLOR (Please print) Signature: Date: Name of Manager (If different from owner): Signature: Date: Name of Person Preparing Plan: (Please print)Wilson Spencer Affiliation:NRCS Phone No. Address (Agency): 84 County Complex Rd. Clinton NC 28328 Signature: Date: r� Page: 12 o f w AT -_ _ . - - - Michael F. Easley. Governor William G. Ross Jr.. Secretary CIO � � Noah Carolina Department of Environment and Natural Resources AUG ,13 20 o Coleen H. Sullins Director 1 Division of Water Quality August 11, 2008 Larry Naylor Naylor Farms (A&L) 2901 Church Rd Clinton, NC 28328 Subject: Sludge Compliance Requirement Change Dear Permittee: In accordance with Condition Ill. 19 of State General Permit AWG100000, your facility is required to maintain compliance regarding sludge accumulation in your animal waste treatment lagoon(s). As you know, the previous compliance limit was to have a minimum of four (4) feet of treatment depth between the designed stop pump and the average elevation of the top of the sludge blanket. This requirement was based on NRCS Standard No. 359, which was recently modified. As of July 2008, Standard No. 359 does not use the 4-foot requirement. Sludge compliance is now to be based on the sludge volume as a percentage of the total treatment volume. The revised Standard states that sludge accumulation in the permanent treatment zone must be less than 50% of the planned treatment volume. Also, there must be a minimum of 2.5 feet of liquid above the sludge at the pump intake location. If either of these conditions is not met then sludge must be removed or managed in accordance with an approved Plan of Action for Lagoon Sludge Reduction (POA). A new sludge survey worksheet has been developed to calculate sludge and treatment volumes to determine compliance. Our records indicate that you have filed a Sludge POA for one or more of the lagoons at your facility. Based on the changes to the sludge requirements in Standard No. 359, your lagoon(s) may already be in compliance without any sludge removal. Using your lagoon design (or as - built information) and current sludge survey measurements, complete the NEW sludge survey worksheet. If you have any difficulty in locating or understanding your lagoon design information, please contact your technical specialist or county Soil & Water office. One Npj lhCarolina �1atura!!ly Aquifer Protection Section 1636 Mail Service Center Raleigh. NC 2 7699- 1636 Telephone: (919) 733-3721 Internet: www.newater ualit .o Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919)715-6048 An Equal OpportunitylAHirmatve Action Employer— 50% Retycled110% Post Consumer Paper Send both sludge survey worksheets, OLD and NEW, to the address below if you feel that your lagoon(s) is in compliance and wish to withdraw your POA. Our staff will review the information and notify you of our decision. NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 If you have any questions about the new sludge requirement, sludge survey worksheet, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733- 3221. Sincerely, -,rIa &� e. Keith Larick, Supervisor Animal Feeding Operations Unit Enclosures cc (w/o enclosures): Sampson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - AWS820345 &0iped irI ►a19P � Animal Waste Management System Operator Designation Form WPCSOCC NCAC 15A 8F .0201 Facility/Farm Name: _4—\ Qt:., Ito C1 Permit #: A W.•SS,&034 Facility KW: 17 - 4-rCounty: S d V&% P S dy% Operator In Charge (OIC) Name: Ls r!r-1 )Ar i��... � a=jLQ — _ First T— Middle ddle Lus�-^ Jr. Sr, etc. Cert Type 1 Number:_ _1_4r 1 _ Work Phone: (I Signature: UAJL, Date: $ — y — o "I certify that I agree to my designation as the Operator in Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities set forth in 15A NCAC 08F .0203 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Back-up Operator In Charge (Back-up OIC) (Optional) C itri A ((Ch a C14 to r First Middle Las! Jr. Sr, etc. Cent Type / Number. 9 $ 6 Li' 3 3 Work Phone: 0 -,VZ64- Signature: r r Date: —O eY " I certify that I agree to my designation as Back-up Operator in Charge for the facility noted, i understand and will abide by the rules and regulations pertaining to the responsibilities sct forth in 15A NCAC 08F .0203 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission" OwnerlPermittee Name: Phone #: ld -2 12 Fax#: (910 ) S6 9 ` 599 `2 Signature: � r Z � Date: d _ (Owner or authorized . cnQ Mail or fax to: WPCSOCC 1618 Mail Service Center Raleigh, N.C. 276"-1618 Fax: 919-733-1338 RECEIVED (Retain a cagy of this fotrn far your records) F" . 5 M xG.�a srtoo7 phi _ FAYEMLLE REGIONAL OFFICE 1l IRRIGATION EQUIPMENT FLOW METER FIELD CALIBRATION LOCATION: -" DATE OF FIELD CALIBRATION: hone: fi o — .S61/—.2 B,28 LOW METER SERIAL NUMBER: hl/,V .EEL/GUN/SPRINKLER MAKE AND MODEL: 169:;--foL13v� ;ee reverse for solid set system) Al,,/$- —) , Sv MEASURED RING SIZE (from irrigation design): /. 4 inches (/,,2 Sys i Is ring within .01" of expected manufacturer sue' If not, ring must be replaced. 'RESSURE READINGS AT PUMP: psi (optional) AT REEL: psi (optional) AT GUN: 43psi (required) LOW RATE (GPM) EXPECTED: 5;, from manufacturers chart MEASURED: 5 Rpm .46(,C ind flow meter readout) VARIANCE: n % yy/ret TTED DIAMETER (ft) wettable acres determination expected diameter) EXPECTED: .zn ft MEASURED: o 8 6 ft VARIANCE: / f wetted diameter is greater than 15% or flow rate variance is greater than 10%, ontact a Certified Technical Specialist or irrigation specialist for assistance. Ind/or Explain findings: IBR_aTOR: 0114,0*.tl (print name) !` Phone: (signature) 61 NCA& f STATE ( IV ERSM' COOPERATIVE �11111 EXTENSION — llclpin, pevie Ptr! h'n —fol,e r„ IVi,rk J RECOVER AM p8�i-fAYEfiEVk�IE REG{ONAI OFFlCE V-3qr 3-4- :99T- IRRIGATION EQUIPINIENT FLOW METER FIELD CALIBRATION r ATE OF FIELD CALIBRATION: LOW METER SERIAL NUMBER: phone: 'l/o - �r/-�-�82 8 '712 1 �zoc)s All? REEL/GUN/SPRINKLER MAKE AND MODEL: (see reverse for solid set system) MEASURED RING SIZE (from irrigation design): 4 � 9 inches ( 1. � g.2f Is ring within .01" of expected manufacturer size? If not, ring must be replaced. PRESSURE READINGS AT PUMP: psi (optional) psi (optional) psi (required) EXPECTED: 0?V0911m r MEASURED: LaSFo :rpm i�4< t_ VARIANCE: O % tl f ILZ AT REEL: AT GUN: LOW RATE (GPM) from manufacturers chart ad flow meter readout) VETTED DIAMETER (ft) see wettable acres determination or expected diameter) EXPECTED: -Z32-ft MEASURED: haft VARIANCE: J O % If wetted diameter is greater than 15% or flow rate variance is greater than 10%, contact a Certified Technical Specialist or irrigation specialist for assistance. And/or Explain findings: CALIBRATOR: Phone: (print name) ; (signature) (�1 NCSTATE UNIVERSIn' L.\ n ER.STT1 COOPERATIVE �11111 EXTENSION - Ilclpin, Per,ple A,, t .,,frd,,., lii,rh Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E., Director Division of Water Quality October 1, 2004 . Larry Naylor OCT 115 2034 Naylor Farms (A&L) DE I,IR - FAVE3il ViCtE REGIONAL OFRGE 2901 Church Road Clinton NC 28328 Subject: Certificate of Coverage No. AWS820345 Naylor Farms (A&L) Swine Waste Collection, Treatment, Storage and Application System Sampson County Dear Larry Naylor: On June 11, 2004, the North Carolina Division of Water Quality (Division) issued a revised State General Permit for swine facilities. The General Permit was issued in accordance with the directive of Senate Bill 733 (Session Law 2003-28). In accordance with your application received on January 30, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Larry Naylor, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG 100000. The issuance of this COC supercedes and terminates your previous COC Number AWS820345 which expires October 1, 2004. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Naylor Farms (A&L), located in Sampson County, with an animal capacity of no greater than an annual average of 1990 Feeder to Finish swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Since this is a revised State General Permit, it contains new requirements in addition to most of the conditions contained in the previous State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions in this permit. Aquifer Protection Section -Animal Feeding Operations Unit 1636 Mail Service Center, Raleigh, North Carolina 27699-1638 Phone: 919-733-32211 FAX: 919-715-05881 Internet: h2o.enr.state.nc.us An Equal Opportunity/Affirmative Action Employer — 50% Recyded110% Post Consumer Paper Nne orthCarolina Naturally If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Duane Leith at (919) 715-6186. Sincerely, U for Alari W. Klimek, P.E. Enclosures (General Permit AWG100000) cc: (Certificate of Coverage only for all cc's) Fayetteville Regional Office, Aquifer Protection Section Sampson County Health Department Sampson County Soil and Water Conservation District Permit File AWS820345 APS Central Files y ft State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director May 17, 2000 Larry Naylor 348 Timothy Road Dunn NC 28334 A • • NCDENR NORTH CAROLINA {DEPARTMENT OF ENVIRONMENT AND NATURAL RE:souRcEs Subject: Rating of Potential Risk Inactive Waste Lagoons and Storage Ponds Naylor Farms (A&L) Facility Number 82-345 Sampson County Dear Larry Naylor; During the 1999 session, the North Carolina General Assembly passed a law directing the North Carolina Department of Environment of Natural Resources (DENR) to develop an inventory and ranking of all inactive lagoons and storage ponds in the State. In order to meet this directive, a representative of DENR has recently evaluated the inactive lagoon(s) and/or storage pond(s) on your property. Inactive lagoons and storage ponds were defined by the Statute as structures which were previously used to store animal waste but have not received waste for at least one year. The information collected on your property is contained in the attached field data sheets. Using this field data, staff ranked your inactive waste structures as high, medium or low according to its potential risk for polluting surface and/or groundwater. Your waste structure(s) was ranked as follows: Structure Number Surface Area (Acres) Ranking 1 0.15 Medium This ranking is based in part on the conditions existing on the day of the site visit. Changes in these conditions or the collection and evaluation of additional data may modify the ranking of your waste structure(s) in the future. Information on your facility along with over 1000 others contained in the inventory has been provided to the General Assembly. During this year's session, the General Assembly will consider additional requirements for future management of these structures which may include requiring proper closure of inactive lagoons and storage ponds according to current or alternative standards. 225 Green Street, Suite 714, Fayetteville, North Carolina 2M Telephone (910) 48&1541 Fax (910) 486-0707 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper Rating of Potential Risk Ar Inactive Waste Lagoons and Storage Ponds Animal Waste Management System Page 2 Regardless of their ranking, owners of all waste lagoons and storage ponds have certain management responsibilities. These include taking appropriate actions to eliminate current discharges, prevent future discharges and to insure the stability of their structures. Staff of the Division of Water Quality will be in contact with owners of all inactive structures that have been determined to pose a serious environmental risk, based on its ranking and/or additional field data collected by the Department. All liquids and waste removed from these structures must be land applied at a rate not to exceed the agronomic needs of the receiving crops. Any major modifications made to the dike walls or structure must be done in accordance with current standards and under the direction of a technical specialist designated for structural design. Your local Soil and Water Conservation District is an excellent source for information and guidance related to proper waste application practices, structure operation and maintenance, and other related animal waste management standards and/or requirements. Nothing in this letter should be taken as removing from you the responsibility and liability for any past or future discharges from your lagoon(s) and/or storage pond(s) or for any violations of surface water or groundwater quality standards. Thank you for your cooperation and assistance in this process. If you have questions concerning your inactive structures, please contact the staff of either in the Division of Water Quality or the Division of Soil and Water Conservation in the Fayetteville Regional Office at (910) 486-1541. Sincerely, aul Rawls Water Quality Regional Supervisor cc: Sampson County Soil and Water Conservation District Office Facility File Fa�ility�Number 82 — 345 Lagoon Number Q.1......... Lagoon Identifier Ina ti e..� gQOn..Q.1....................... O Active (0 Inactive Latitude 35 09 04 Waste Last Added Q-1-97..................................... Longitude 78 23 39 Determined by: ❑ Owner ® Estimated By GPS or Map? ® GPS ❑ Map GPS file number: IF032416A Surface Area (acres): Q.j..5........................ Embankment Height (feet): g�Qnejvj... Distance to Stream: O <250 feet 0250 feet - 1000 feet O >1000 feet By measurement or Map? ❑ Field Measurement ® Map Down gradient well within 250 feet? O Yes *No Intervening Stream? O Yes *No Distance to WS or HOW (miles): Q < 5 0 5 - 10 O > 10 Overtopping from Outside Waters? O Yes O No *Unknown Spillway O Yes O No Adequate Marker O Yes O No Freeboard & Storm Storage Requirement (inches): inspection date 3-24-2000 appearance of O Sludge Near Surface lagoon liquid O Lagoon Liquid Dark, Discolored O* Lagoon Liquid Clear O Lagoon Empty Freeboard (inches): 24 embankment condition O Poorly Built, Large Trees, Erosion, Burrows, Slumping, Seepage, Tile Drains, Etc. Q Construction Specification Unknown But Dam Appears in Good Condition O Constructed and Maintained to Current NRCS Standards outside drainage# Poorly Maintained Diversions or Large Drainage Area not Addressed in Design O Has Drainage Area Which is Addressed in Lagoon Design O No Drainage Area or Diversions Well Maintained liner status Q High Potential for Leaking, No Liner, Sandy Soil, Rock Outcrops Present, Etc. O No Liner, Soil Appears to Have Low Permeability O Meets NRCS Liner Requirements cation equipment fail to make contact and/or Sprayfield O Yes 0 No O Unknown with representative O Yes OQ No unavailable comments �l V,i Type of Visit O Compliance Inspection Q Operation Review O Lagoon Evaluation I Reason for Visit O Routine O Complaint Q Follow up O Emergency Notification O Other ❑ Denied Access Facility Number 82 345 ® Permitted ® Certified (3 Conditionally Certified E3 Registered Date of Visit 3-2o ztwo 10 Not Operational Q Below Threshold I Date Last Operated or Above Threshold: ......................... Farm Name: 1`i4y1ar. t aas. LA. c.h) .............................. ............. ............................... County: Samson ........................................... FRQ............ OwnerName: Larry ...................................... Nalor ........................................................ Phone No: 5.6.4.-0,30...................... Facility Contact: .Owavx...................... Phone No: .............................. Title:......----........---�-----........---��----...............- ....... MailingAddress: 348j.il.Qt,hy.Koad.............................................................................. RnlAlix-.NC.................. ......... ..................... ........ 28334.............. Onsite Representative:....................................................................................... Integrator:l�urptty.j.alllijiY.�altxptS..................................... Location or Farm.- . ............................................................................................................................................................................................................................................. ® Swine ❑ Poultry ❑ Cattle ❑ Horse Design Current Swine Capacity Population ❑ Wean to Feeder ® Feeder to Finish I990 ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish ❑ Gilts ❑ Boars Design Current Design Current Poultry Capacity Po uladon Cattle -Cap . acity Population ❑ Layer ❑ Dairy ❑ Non-Layer1:::::::]IC]Non-Dairyl ❑ Other Total Design Capacity 1,990 Total SSLW 268,650 Number of Lagoons l '14" g Ponds 1 Solid Traps: Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation'? Discharge originated at: ❑ Lagoon [ISpray Field [IOther a. If' discharge is observed, was the conveyance man-made? b. If discharge is observed. did it reach Water of the State`? (If yes, notify DWQ) c. If discharge is observed. what is the estimated flow in gal/min? 2. Is there evidence of past discharge from any part of the operation? 3. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Spillway Waste Collection & Treatment Please see attached Lagoon Field Data Sheets ❑ Yes ® No ❑ Yes ® No ❑ Yes ® No n/a ❑ Yes ® No ❑ Yes ® No Reviewer/Inspector Name Reviewer/Inspector Signature: Date: Printed on: 5/12/2000 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director ,Tk?* NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES December 30, 1999 RECEVED Larry Naylor Naylor Farms (A&L) t s �I V } 2000 348 Timothy Road Dunn NC 28334 FAYETTEVILLE PEG. rFi Subject: Fertilizer Application ecorping Animal Waste Management System Facility Number 82-345 Sampson County Dear Larry Naylor: This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e_ IRR1, IRR2, DRY], DRY2, DRYS, SLUR], SLUR2; SLD1, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. Sincerel Kerr T. Stevens, Director Division of Water Quality cc: Fayetteville Regional Office Sampson County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper State of North CarolinaIT Department of Environment and Natural Resources _ RECEIVES 4WRIL Division of Water Quality James B. Hunt, Jr., Governor APR 13 1999 Wayne McDevitt, Secretary Kerr T. Stevens, Director FAYE7 i Ei N !1 _ E NCDENR p� REG. OFFICE NORTH{ CAROLINA DEPARTMENT OF ENVIRONMENT AND NUURAL RESOURCES April 12, 1999 Naylor Farms (A&L) 348 Timothy Road Dunn NC 28334 Attn: Larry Naylor Subject: Certificate of Coverage No. AWS820345 Naylor Farms (A&L) Swine Waste Collection, Treatment, Storage and Application System Sampson County Dear Larry Naylor: In accordance with your application received on February 3, 1999, we are forwarding this Certificate of Coverage (COC) issued to Larry Naylor, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Naylor Farms (A&L), located in Sampson County, with an animal capacity of no greater than 1990 Feeder to Finish and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS820345 Naylor Farms (A&L) Page 2 If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to _ apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Dianne Thomas at (919) 733-5083 ext. 364. Sincer -ia Kerr 7 cc: (Certificate of Coverage only for all cc's) Sampson County Health Department__ _Y [Fay,etteyille-Regional-Office Waxer -Quality Section Sampson County Soil and_Water Conservation District ND U Files Mate of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Naylor Farms (A&L) 348 Timothy Road Dunn NC 28334 Attn: Larry Naylor Dear Larry Naylor: A&TN 00) A�nN NCDENR _^ � � � � NORTH CAROLINA DEPARTMENT OF :NVIRONMENT AND NATURAL RESOURCES k �ilfk7` � � �` Februa�y.25;=:t999�ir t►CN 1440 3 0'999 Non -Discharge Permitting Subject: Application.No. AWS820345 Additional Information Request Naylor Farms (A&L) Animal Waste Operation Sampson County The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address the following by March 27, 1999: /00 d 5 1. In regard to the older lagoon at this facility, please provide one of the following: - a copy of the lagoon closure report, - a note in the narrative section of the Waste Utilization Plan (WUP) that states you intend to close this lagoon in accordance with MRCS standards, or - an amendment to the WUP that states that you intend to actively manage this lagoon along with calculations that show the estimated nitrogen concentration (how it affects the nitrogen balance at the facility), plans for irrigating from this lagoon, rainfall amounts, etc. 2. The irrigation parameters listed in your WUP for cotton exceed current recommendations. irrigation events are to be listed in the WUP as the maximum application allowable for that soil type from the time the pumps are turned on until the time they are shut off. The application events listed in your WUP appear to be out of the Sprinkler Irrigation Guide_ The Application Amounts listed in this guide have not been adjusted for the application of animal waste. It is currently recommended that total application amounts not exceed one inch in any application event for any soil type. If your application rates need to be adjusted for the application of animal waste, please have your Technical Specialist revise your WUP to reflect the appropriate application amount per event_ If the rates exceed the .recommeaded.one inch,.pleasehave.your Technical Specialist justify the increased application rate in the narrative of your WUP. 3. In table I of your WUP, there appears to be a discrepancy in the calculated amount of pounds animal waste nitrogen used for field 5. The amount listed for the bermuda grass is 658.05 pounds and the amount listed for the small grain overseed is 160.5 pounds used. Please verify that the amount of nitrogen per acre ultiplied by the amount of acres comes out correctly. These didn't seem to match when reviewed. Please 1 ok this over with your technical specialist and revise the WUP if necessary or explain the difference. 4. n page 8 of your WUP, it is stated that your facility is designed r 100 daysThe ,�,II agoon capacity documentation appears to show 180 days of temp ease verify this i information (which is correct'?) and have your technical specialist revise, if necessary. 'Plegacenote that all WUP revisions must be signed and dated by both the owner and the technical ecialist. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter must be submitted on or before March 27, 1999 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. P.O_ Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper IV C p c— l+i R, N a l jar Fn r +•� s CX P.- T�c r-0 c c 5 5 a� q e 44 i j%l d �U" •� {� �. ��s JG crca9 c ac-4arlm'6b%cL4-:f,r. -+., scc i f - k,cd-c 1 s a s �� Y4�� vd f}L d -� �, y... A v rn fa rco�j�r. f1.� S Ma Iie7 l'1 0"sc w , fL n C dp�+4 - y o f 2S6 Ar.sd 6 T keys. A-5 's:F dti0k'j � `r., P&ft.P"' � A Ir to /4d /ct.7 ao h Q (l c 0% -fA C fd76sti w c a r•el u .s$',.9 and ?pre7.Y,'-*.T , X7a"-► oISd P-A 3Cib14 /Z-S c4.4. aId ies-76oA. C=/fbr+ Wi-fA f%qr amw wC- orC C�► S f+, --76-A r �c�.c .T d r`r► � ! cess.. 'r ba�ir T f v w+ N /1L'. D 0�f� !(. �%) ri f/7 r •� rh Cp+��aw'�: aDr ." !/ x ��, V c4trrr i/ % -a io AC C'l o+-,� p ) =4 a J). a L� r r r /�(� y� s r• yZ I O-- 4-tmfkoeolr 54aralC 1 tS +k o(� -t k 'e a l a q ou r� d �.� G �t �j^� ? r. i d q nJrx 4 ! ANIMAL WASTE UTILIZATION PLAN s 2�gLice' °rO" � TABLE 1: ACRES OWNED BY PRODUCER r TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ---- or ------- APPLY RESID. APPLIC METH N TIME 1774 1 WaB BP 4.1 205 0 10.1 2070.5 MAR-OCT 1774 --1 SG 1 0 I 150 110.1 1505 SEP-MAY 1 1774 BP 4.1 0 2.58 IS IWaB I 1205 � MARK O T 1774 -5 SG 1 50 0 I 12.58 SEP-MAY -Q 1774 2 CO 700 jNoA I I 150 134 �12.6 16'30 APR-AUG 1774 2 CO 550 jWa13 I I 150 116 112.6 1630 APR-AUG 1774 1-2 1 IWA 1 1100 0 J25.2 12520 I SEP-APR, END I TOTALf7174.05 - Indicates that this field is being overseeded (i.e.! tu� interplanted} or winter annuals follow summer annuals. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. Vmr.o• z • ANIMAL WASTE UTILIZATION PLAN Ak ** Acreage figures may exceed total acreage in fields due to overseeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: CROP CODE CROP UNITS PER UNIT BP HYBRID BERMUDAGRASS -PASTURE TONS 50 CO COTTON POUNDS 0.12 SG SMALL GRAIN OVERSEEDED AC 50 WA WINTER ANNUALS (I.E. Small Grains, etc.) AC 100 TABLE 1 TABLE 2 TOTAL ** TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED 37.88 7174.05 0 0 37.88 7174.05 * BALANCE *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Page: 5 ANIMAL WASTE IITILIZATION PLAN amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. i Tract l Field i 1774 l 1 1774 i i 2 1774 l 2 1774 l I 5 1774 i -1 1774 l --5 Soil Type i l WaB l NoA i WaB l WaB l iApplication RatelApplic. Amount crop l (in/hr) l (inches) 1 I i i l BP i 0.60 l *0.96 I I I l co l 0.40 l.4!g l co l 0.50 l f o I BP l 0.60 *0.96 I I i l SG i I i SG I ! I I * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. in many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Page: 7 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director CERTIFIED MAIL RETURN RECEIPT REQUESTED Larry Naylor Naylor Farms (A&L) 348 Timothy Road Dunn NC 28334 Farm Number: 82 - 345 Dear Larry Naylor: 4 • IT NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES December 15, 1998 R E C 2 1 V E D VATER QUALITY SEC i ON FEB 0 31999 NOrl-Discharge PemlP t You are hereby notified that Naylor Farms (A&L), in accordance with G.S. 143-215. i OC, must apply for coverage under an Animal Waste Operation General Permit. Upon receipt of this letter, your farm has six 60 days to submit the attached application and all supporting documentation. In accordance with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within sixty (60) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. If any of the general or operation information listed is incorrect please make corrections as noted on the application before returning the application package. The signed original application, one copy of the signed application, two copies of a general location map, and two copies of the Certified Animal Waste Management Plan must be returned to complete the application package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Non -Discharge Permitting Unit Post Office Box 29535 Raleigh, NC 27626-0535 If you have any questions concerning this letter, please call Sue Homewood at (919)733-5083 extension 502 or Jeffery Brown with the Fayetteville Regional Office at (910) 486-1541. Sincerely, for A. Preston Howard, Jr., P. . cc: Permit File (w/o encl.) Fayetteville Regional Office (w/o encl.) P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10%fl post -consumer paper I 2. State of North Carolina Department of Division sion f Water d NatQuality Resourd�s��� ins p Q tY ECrloN Non -Discharge Permit Application Form FEB (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) - g General Permit -Existing Liquid Animal Waste Op -ions e Pemlii ng The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. GENERAL INFORMATION: 1.1 Facility Name: Naylor Farms (A&L) 1.2 Print Land Owner's name: Larry Naylor 1.3 Mailing address: 348 Timothy Road City, State: Dunn NC Telephone Number (include area code): 564-4630 1.4 County where facility is located: Zip: 28334 1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): Take Hwy 421 N from Clinton Turn right on SR 1703 (Church Road) Farm is on the east side of SR 1703 at its intersection with SR 1746. 1.6 Print Farm Manager's name (if different from Land Owner): Anthony & Tami 1.7 Lessee's / Integrator's name (if applicable; please circle which type is listed): Murphy Family Farms 1.8 Date Facility Originally Began Operation: 01/01/75 1.9 Date(s) of Facility Expansion(s) (if applicable): 2.1 Facility No.: __82 (county number); 345 (facility number). 2.2 Operation Descripton Swine operation Feeder to Finish 1990- Certified Design Capacity Is the above information correct? E]yes; F__1 no. If no, correct below using the design capacity of the facility The "No. of Animals" should be the maximum num ear for which the waste management structures were designed. Type of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: No. of Animals: FORM: AWO-G-E 5/28/98 Page 1 of 4 82 - 345 3. 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): 100.00 ; Required Acreage (as listed in the AWMP):31-S 2.4 Number of lagoons/ storage ponds (circle which is applicable): 1 2.5 Are subsurface drains present within 100' of any of the application fields? YES o N (please circle one) 2.6 Are subsurface drains present in the vicinity or under the lagoan(s)? YES or (please circle one) 2.7 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, N dards, etc.) (Swine Only) YE or NO (please circle one) What was the date that this facility's swine houses and lagoon were sited? C� I What was the date that this facility's land application areas were sited? n 1 REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CA WMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components: 3.3.1 The Waste Utilization Plan (VAJP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) 3.3.3 A map of every field used for land application. 3.3.4 The soil series present on every land application field. 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every land application field. 3.3.8 The waste application windows for every crop utilized in the WUP. 3.3.9 The required NRCS Standard specifications. 3.3.10 A site schematic. 3.3.11 Emergency Action Plan. 3.3.12 Insect Control Checklist with chosen best management practices noted. 3.3.13-Odor Control Checklist with chosen best management practices noted. 33.14 Mortality Control Checklist with the selected method noted. 3.3.15 Lagoontstorage pond capacity documentation (design, calculations, etc.). Please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 3.3.16 Operation and Maintenance Plan. If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. AppJicants Initials Jk— FORM: AWO-G-E 5/28/98 Page 2 of 4 82 - 345 Facility Number: 82 - 345 Facility Name: Naylor Farms (A&L) 4. APPLICANT'S CERTIFICATION: RECi=IVED V4,aTER GUAI-1TY SECTION FEB o 3 1999 Non-Dischaige Petmitfing (Land Owner's name listed in question 1.2), attest that this application for A t L ���priC; ,r ru. (Facility name listed in question 1.1) has been reviewed by me and is accurate and ccknplete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting, information and attachments are not included, this application package will be re ed to me as incomplete. Signature Date 5. MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) (Manager's name listed in question 1.6), attest that this application for (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 FORM: AWO-G-E 5/28/98 Page 3 of 4 82 - 345 DIVISION OF WATER QUALITY REGIONAL OFFICES (1/98) Asheville Regional WQ Supervisor 59 Woodfin Place Asheville, NC 28801 (704) 251-6208 Fax (704) 251-6€52 Avery Macon Buncombe Madison Burke McDowell Caldwell Mitchell Cherokee Polk Clay Rutherford Graham swain Haywood Transylvania Henderson Jackson Yancey Fayetteville Regional WQ Supervisor Wachovia Building, Suite 714 Fayetteville, NC 28301 (910)496-1541 Fax (910) 48"707 Washington Regional WQ Supavisor 943 Washington Square Mall Washington, NC 27989 (919) 946-Wl Fax (919) 975-3716 Beanfm% Jones Bertic Lenoir Chowan Pamlico Craven Pasquotank Currituck Pa quimans Dare Pitt Gates Tyrell Greene Washington Hertford Wayne Hyde Mooresville Regional WQ Supervisor 919 North Main Street Mooresville, NC 28115 (704) 663-1699 Fax (704) 663-6040 Raleigh Regional WQ Supavisor 390D Baauc Dr. Raleigh, NC 27611 (919) 5714700 Fax (919) 733-7072 Chatham Nash Durham Fdgecombe N ton Orange Franklin Person Granville Vance Halifax Ware 3ohnst m Warner Lee Nilson Wilmington Region. WQ Supwe= 127 Cardinal Drive Extension Wilmington, NC 28405-3845 (910)395-3900 Fax (910) 350-2004 Anson Moore Alexander Lincoln Brunswick New Hanover Bladen Richmond Cabarrus Mecklenburg Carteret Onslow Cumberland Robeson Catawba Rowan Columbus Pemder Hameu Sampson Cleveland Staaly Duplin Hoke Scotland Gaston Union Montgomery Iredell Winston-Salem Regional WQ Supervisor 585 Waughwwn Streit Winston-Salem, NC 27107 (910) 771-4600 Fax (910) 771-4631 Alamance Rockingham Allegbany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wiklces Forsyth Yadkin Guilford FORM: AWO-G-E 5/2S/98 Page 4 of 4 Animal Waste Management Plan Certification general Information:'' tt Name of Farm:_ / fao fog �Fariyl5 L Owner(s) Name: r,_Q Aktl Mailing Address: 3 ` 7'i M n4 Facility No: Phone No: Farm Location: _ County Farm is located in: 5 Latitude and Longitude: 35 p `D`� �Z fir/ 2 23 ! I S Integrator: TA r P Please attach a copy of a county road map with location identified and describe below (Be spec: road names, directions, milepost, etc.): ! � Oaeration Description: Tvpe of Swine No. of Animals a Wean to Feeder Ofeeder to Finish 1 cr aD • Farrow to Wean ❑ Farrow to Feeder © Farrow to Finish Gilts a Boars Type of Poultry ❑ Layer ❑ Pullets No. of Animals Other Type of Livesrock.-, Type of Cattle No. of Animals G Dairy a Beef Number of Animals' Acreage Available for Application: `' $ p Required Acreage: 5S `lumber of Lagoons / Storage Ponds : Total Capacity:_3 2Z 6 T I Cubic Feet (ft3) Are subsurface drains present on the farm: YES or NO (please circle one) If YES. are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one) Owner / Manager Agreement I (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm, named above and will implement these procedures. I (we) know that any eTpansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental ?,Ianagement before the new animals are stocked.' I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25-year_ 24-hour storm and there must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. I (we) know that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in Iand ownership requires written notification to DEM or a new certification (if the approved plan is changed) within 60 days of a title transfer. Name of Land Owner Date: ! z-- -2 3 -CF- 7 Name of Manager(if Signature: A`VC -- August I. I997 t from owner): Date: D). Application and Handling Ec uipment Check the appropriate box Existing or expanding li with existing w lication equivmgnt (WUP or 1) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates, a schedule for timing of applications has been established; required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan). ❑ New, expanded. or existing facility without existing waste application equipment for sprav irrigation. (I) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan). 9 New, expanded. a existing_faciliry without existing, waste application eq pmen[ for land spregdijng not u,sing �rav-irri,Qatiott• (WUP or 1) Animal waste application equipment specified in the plan has been selected to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plait at rates not to exceed either the speed hydraulic or nutrient loading rates; a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan)- „ I - Name of Technical Specialist (Please Print): / J I / 5/l- S2W( A-4ft r _ Affiliation A ftQ C5 Date Work Completed: / / —1a ~ �7 Address (Agency): C e' Zak Phone No.: 5�1'� 766 3 Signature: Date: S' E) Odor Control. Insect Control. Vfortality Management and Emergency Action Plan (SD. S1. WUP. RC or D The waste management plan for this facility includes a Waste Management Odor Control Checklist, an Insect Control Checklist, a Mortality Management Checklist and an Emergency Action Plan. Sources of both odors and insects have been evaluated with respect to this site and Best Management Practices to NUnimize Odors and Best Management Practices to Control Insects have been selected and included in the waste management plan. Both the Mortality Management Plan and the Emergency Action Plan are complete and can be implemented by this facility. Name of Technical Specialist (Please Print): ,� Q2rtCp Affiliation R C 5 Date Work Completed: Address (Agency): - C 213 z Y Phone No.: S 79� 3 Signature: , (,. Date: F) Written Notice of New or Expanding Swine Farm The following signature block is only to be used for new or expanding swine farms that begin construction after June 21, 1996. If the facility was built before June 21, 1996, when was it constructed or last expanded I (we) certify that I (we) have attempted to contact by certified mail all adjoining property owners and all properrr owners who own property located across a public road, street, or highway from this new or expanding swine farm. The notice was in compliance with the requirements of Z CGS 106-305. A copy of the notice and a list of the property owners notified is attached. lame of Land Owner: Signature: Date: Name of Mandger (if different from owner): Signature: Date: AWC -- August 1, 1997 3 C) Runoff Controls from Exterior Lots (RC) Facilitv with exterior lots Methods to minimize the run off of pollutants from lounging and heavy use areas have been installed as specified in plan. For facilities without exterior lots, no certh ftcadon is necessary. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: Signature: _ _ Date: D) Application and Handlinga Equipment Installation (WTJP or I) Check the a roprfare block Atiimal waste application and handling equipment specified in the plan is on site and ready for use; calibration and adjustment materials have been provided to the owners and are contained as part of the plan. C! Animal waste application and handling equipment specified in the plan has not been installed but the owner has proposed leasing or third party application and has provided a signed contract; equipment specified in Elie contract agrees with the requirements of the plan; required buffers can be maintained; calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. U Conditional approval: Animal waste application and handling equipment specified in the plan has been purchased and will be on site and installed by (monthlday/year); there is adequate storage to hold the waste until the equipment is installed and until the waste can be land applied in accordance ,with the cropping system contained in the plan; and calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. Name of Technical Specialist (Please Print): lam/ ublm"_ ate Work Completed: 1/--/6197' 'Phone No.: S9,�2 -796 3 Date:—` T "'TT The following signature block is only to be used when the box for conditional approval in III D above has been checked - I (we) certify that I (we) have committed to purchase the animal waste application and handling equipment as specified in my (our) waste management plan and will submit to DEM a verification of delivery and installation from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Naine of Land Owner: Signature- Date: Name of Manager (if different from owner): Signature: Date: E) Odor Control. Insect Control and Mortality iNfanaaement_ (SD. SI. WUP. RC or D Nfethods to control odors and insects as specified in the Plan have been Installed and are operational. The mortality management system as specified in the Plan has lso beeinstalled an n inlled d is operational. Name of Technical Specialist (Please Print): kffiliation Ai RCS Address (Agency): Signature: to Work Completed: 6 " t Z Y —Phone No.: 3 Date: AWC -- august 1, 1997 Pei Sr' F tO�•Ti °• Tl Ihy}i.�I t+ � �O h, 1 � r fir\ ` � �i S ORO— R.r Is cp t --A olt J'j "P r/Y r - I_ sy � x � ` � r', t, � I., , ' J'.I'. � •1 •� �".�. I r4 :i� k. o �\� �,•, t - �' ♦� i/ I i Iko fto I 4L 'ur 44 I.W. N. �� �y /'�,I/ �`Rw� rL_ _ •ii� �~a`,•.� � ' � ...� I= / F: ; it p �y �'tf �ti L � ' ' ` f I' °y �• I � /I� \L fa A aid 9L &L 40 01% 6 16 Is t ANIMAL WASTE UTILIZATION PLAN Producer: Location: Telephone: Type Operation: Number of Animals: (Design Capacity) STORAGE STRUCTURE: APPLICATION METHOD: LARRY NAYLOR 348 TIMOTHY ROAD DUNN NC 28334 910-564-4630 RECEIVED M ERQUALITY SECTION FEB 0 3 1999 Non -Discharge Permitting Existing Feeder to Finish Swine 1990.00 hogs Anaerobic Waste Treatment Lagoon Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Page: 1 ANIMAL WASTE UTILIZATION PLAN 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. if you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical,nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 1990 hogs x 1.9 tons waste/hogs/year = 3781 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 1990 hogs x 2.3 lbs PAN/hogs/year = 4577 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. Page: 2 ANIMAL WASTE UTILIZATION PLAN TABLE 1: ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ----- or ------- APPLY RESID. APPLIC METH N TIME 1774 1 WaB BP 4.1 205 0 10.1 2070.5 T MAR-OCT 1774 I10.1 I-1 IIG 11 ISO Id 1505 MAY 1774 5 WaB BP 4.1 0 I I 1205 12.58 16-58.05 MAR-OCT 1774 - 5 SG 1 0 I 150 12.5-8 1160.5 SEP-MAY 1774 2 NoA CO 700 34 12.6 630 1 I 150 1 APR-AUG 1774 2 WaB CO 550 I I 150 �16 112.6 1630 APR-AUG 1774 WA. 1 0 1-2 1 I 1100 12S.2 12520 SEP-APR END I TOTALI7174.05 - Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients_ This plan only addresses nitrogen. Page: 3 ANIMAL WASTE UTILIZATION PLAN TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specification 2.) TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS. DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ----- or ------- APPLY RESID. APPLIC METH N TIME END TOTAL10 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. in fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Paae: 4 ANIMAL WASTE UTILIZATION PLAN ** Acreage figures may exceed total acreage in fields due to overseeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables I and 2 above: CROP CODE CROP UNITS PER UNIT BP HYBRID BERMUDP_GRASS-PASTURE TONS 50 CO COTTON POUNDS 0.12 SG SMALL GRAIN OVERSEEDED AC 50 WA WINTER ANNUALS (I.E. Small Grains, etc.) AC 100 TABLE I TABLE 2 TOTAL TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED 37.88 7174.05 0 0 37.88 7174.05 * BALANCE -2597.05 *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Page: 5 ANIMAL WASTE tTTILIZATION PLAN *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 736.3 pounds of plant available nitrogen per year in the sludge. If you remove the sludge every 5 years, you will have approximately 3681.5 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 12.2716666667 acres of land. If you apply the sludge to corn at the rate of 1.25 pounds of nitrogen per acre, you will need 29.452 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables I and 2. Failure to apply the recommended rates and Page: 6 ANIMAL WASTE IITILIZATION PLAN amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. I I Tract I Field I Soil Type 1774 1 WaB 1774 1 12 NoA 1774 I { 2 l WaB 1774 I 15 l WaB 1774 l -1 [ l 1774 I I --5 I l [Application RatelApplic. Amount [ Crop i (in/hr) i f (inches) I ! I *0.96 [ BP I 0.60 [ *2.15 I CO l 0.40 i l *1.60 I CO l 0.50 I *0.96 l BP l 0.60 I I i I SG I [ I I I SG I 1 * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Y Page: 7 ANIMAL WASTE IITILIZATION PLAN Your facility is designed for 1.00.00 days of temporary storage and the temporary storage must be removed on the average of once every 3.33333333333 months. In no instance.should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION Page: 8 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than S tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. when animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in,order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 9 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner. that causes no runoff or drift from the site. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 10 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page: 11 ANIMAL WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm:NAYLOR FARMS Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North'Carolina Division of Water Quality (NCDWQ) before -the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event Less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: LARRY NAYLOR (Please print) Signature: `�" ..� L _ Date: Z 2 - 2 3 g 7 Name of Manager (If different from owner) : Signature: Date: Name of Person Preparing Plan: (Please print)Wilson Spencer Affiliation:NRCS Phone No. Address (Agency): 84 County Complex Rd. Clinton NC 28328 Signature: Date: r� 7 Page: 12 ANIMAL WASTE UTILIZATION PLAN ANIMAL WASTE UTILIZATION AGREEMENT (Needed only if additional land has to be leased, etc.) I, , hereby gave permission to apply animal waste from his Waste Utilization System on acres of my land for the duration of time shown below. The field(s) on which waste can be applied are shown on the attached map. I understand that this waste contains nitrogen, phosphorous, potassium, and other trace elements and when properly applied should not harm my land or crops. I also understand that the use of waste will reduce my need for commercial fertilizer. Adjacent Landowner: Waste Producer: Technical Representative: SWCD Representative: Term of Agreement: Date: Date: Date: Date: 119 to (Minimum of Ten Years on Cost Shared Items) (See Required Specification No. 2.) Page: 13 ANIMAL WASTE UTILIZATION PLAN STATE OF NORTH CAROLINA COUNTY OF I, , a Notary Public of said County, do hereby certify that , personally appeared before me this day and acknowledged the due execution of the foregoing instrument. WITNESS my hand and official seal this 19 day of My commission expires Notary Public. (SEAL) Page: 14 ANIMAL WASTE UTILIZATION PLAN Waste Utilization - Third Party Receiver Agreement I, hereby agree to apply waste generated by in a manner that meets the Waste Utilization Standard (633), or use an alternative waste utilization system that has been accepted in writing by the Division of Water Quality. Third Party Receiver: Date: Term of Agreement: to (Minimum Ten Years on Cost -Shared Items) STATE OF NORTH CAROLINA COUNTY OF I, Public of said County, do hereby certify that , a Notary , personally appeared before me this day and acknowledged the due execution of the foregoing instrument. WITNESS my hand and official seal this day of + 19 My commission expires (SEAL) Notary Public. Page: is RECEIVED System Calibration VATi;R QUALITY SEC 1I0N FEB 0 3 1999 Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and appF,���t' .. mitling change over time as equipment gets older and components wear. In particular, pump wear tends. to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed irr the: design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the. system with excessive pressure: results in smaller droplets-, greater potential for drift, and accelerates wear of -the - sprinkler nozzle. Clogging or nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure-. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used- to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used- provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers. should be located randomly throughout -the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transact perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You .should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. •Rga med for Certification Training for Operations of Animal Waste Management Systems Manual OPERATION & 112A IgTENANCE PLAN Proper lagoon liquid management should be a year --round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wetpexiods. Maximum storage capacity should be available in the lagoon for periods when the receiving crap is dormant (such as wintertime for berinudagrass) or when there are extended zaiuy spells such as- the thunderstorm season in the summertime.. This means: that at the first signs of plant growth in the later winter/early spring; irrigation ac Tiling to a fin waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage spate available in the lagoon for future wed periods. In the lace summer/early fall the lagoon should be pumped down to the low matlr (see Figure 2-1) to allow for winter storage_ Every effort should be made: to maw the lagoon close to the minimum liquid level as -long as the weather and waste utilization plan will allow it Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods_ _ Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine rnaimmnance of a lagoon involves the following: Iviaintenancr of a vegetative cover for the dam. Fescue or common bermuda8irass. are the most common vegetative covers. The vegetation should be fertilizes each year, if -needed, to maintain a vigorous stand_ The amount of fertiiizrr applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 80D pounds per acre of 10-10-10, or ecuivalent. Brush and tt= on the embankment roust be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative pmvth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter- the lagoon water_ Such chemicals could harm the bacteria in the lagoon that are treating the waste: Mainteaance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and aft-- major rainfall and storm events. Items to be - checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes --look for L separation of joints Z cracks or breaks 3. accumulation of salts or minerals. 4. overall condition of pipes Lagoon surface --look for: 1. undesirable vegetative growth 2. floating or lodged debris Embanlanent look for. 1. settlement, cracking, or "jug" holes 2. side slope stability --slumps or bulges 3. wet or damp area on the back slope 4. erosion due to lack of vegetation or as a result of wave action S. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weabming the lagoon dam; A good stand of vegetation will reduce the potential damage caused by wave action- If wave action causes serious damage to a lagoon sidewall, baffles izr the.lagoon- may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam: If your lagoon has any of these features, you should call an appropriate expert fanuliar with design and construction of waste lagoons. You may need to provide a temporary -fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertal ng with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert - Transfer Pumps —;heck for proper operation of: I. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement_ NOTE: Pumping systems should be inspected and operated.frequently enough so that you - any not completely "surprised" by equipment failure. You should perform yourpumping cyst= maintenance at a time when your lagoon is at its low level This will allow some safety time should major repairs be required. Having a -nearly full lagoon is not.the time to think about switching, repairing , or borrowing pumps. Probably, if yourlagoon is frill, your, neighbor's lagoon is full also. You should consider maintaining an inventory of spare pasts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your -flushing (washing) system pipes and the. rainfall that hits the lagoon- directly. You should inspect your diversion system for the following: 1. adequate- vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly_ It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the Ievel of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes these is no pumping). This wilL give you an idea of how much your lagoon level will rise with a certain rainfallamount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or. bank slopes. 3. Drainpipes into the Iagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the Lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4: When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather)- 5- It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full -lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of I pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the betterthe lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained. and recharged each day, also work well. Practice water conservation —minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible dare in the spring based on nutrient recuirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than I foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or -vegetation, molded feed, plastic syringes, or other foreign materials into the -lagoon - Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment Remove sludge from the lagoon either when the sludge storage rapacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for - obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: proper lagoon suing, mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil. incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragfine or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into Iaaoon; allow sludge to dewateY; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will -be limited by these nutrients as well as any previous waste applications to that field and crop requ remem Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the lines to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you sec soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible_ Sludge removed from the lagoon has a much higher phosphorus and.heavy metal content than liquid- Because of this it should probably be applied to land with Iow phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it: should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site - Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Passible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. items which may lead to lagoon failures include: Modification of the lagoon structure~ —an example is the placement of a pipe in the dam without proper design and construction. (Consuit.an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels —high levels -are a safety risk - Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity —protect from inlerpipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water -will soon cause gullies to form in the dam. Once this damage starts, it can quickly. cause a large discharge of wastewater and possible dam failure_ EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) EMERGENCY MANAGEMNET SERVICES (EMS) SOIL AND WATER CONSERVATION DISTRICT (SWCD) NATURAL RESOURCES CONSERVATION SERVICE (NRCS) COOPERATIVE EXTERSION SERVICE (CES) This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave you property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all' employees at the facility. The following are some action items you should take. 1 . Stop the release of wastes. Depending on the situation, this may ore may not' be possible. Suggested responses to some possible problems are listed belwo. A. Lagoon overflow -possible solutions are: Q lei N E. a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. Runoff from waste application field -actions include: . a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that cause the runoff. e. Evaluate the application rates for the fields where runoff occurred. Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -possible action: a. Dig a small sump or ditch from the embankment -To catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls- and..lagoon- bottom as soon as possible. 1' 2. Assess the extent of the spill and note any obvious damages. a. Did the waste. reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either an or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone - -. After hours, emergency number: 9 1 9-733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that -have been under taken, and the seriousness of the sitution. b. If spill leaves property or enters surface waters, calf local EMS phone number. c.- Instruct EMS to contact local Helath Department. d. Conrad CEs, phone number - , local SWCD office phone number - -, and local NRCS office for advice/technical assistance phone number - -. 4. If none of the above works call 911 or the Sheriff's Department and explain you problem to them and ask the person to contact the proper agencies for you. S. Contact the contractor of your choice to begin repair or problem to minimize off - site damage. a. Contractors Name: b. Contractors Address: c. Contractors Phone: fi. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: b. Phone: 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste managment plan to keep problems with release of wastes from happening again. 2. Source INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Cause i3MP's to Minimize Odor (Liquid Systems) Flush Gutters Accumulation of solids Vfiush system is designed and operated sufficiently to remove accumulated soilds from gutters as designed. { j Remove bridging of accumulated solids at Lagoons and Fits Crusted Solids {(kUnintain lagoons, settling basins and pit$ where post breeding is apparent to minimize the crusting of solids to a depth of no more than 6-8 inches over more than 30% of surface. Excessive Vegetative Decaying vegetation V16njain vegetative control along banks of Growth lagoons and other impoundments to prevent Site Specific Practices accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. (Dry Systems) Feeders Feed Spillage I } Design, operate ana maintain feed systems (e.g_ bunkers and troughs) to minimize the accumulation of decaying wastage. (} Clean up spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 day interval during win r), Feed Storage Accumulations of feed residues {) Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). () Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. .Animal Holding Areas Accumulations of animal wastes () Eliminate low area that trap moisture along fences and feed wastage and other locations where waste accumulates and and disturbance by animals is minimal. {) Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes ri.e. inspect for and remove or break up accumulated solids as needed). WIC —November 11. 1996 Dry Manure Handling Accumulations of animal wastes (} Remove spillage on a routine basis (e.g. 7-10 day Systems interval during summer, 15-30 days interval during winter) where manure is loaded for land appitcaaon or disposal. [ I Provide for adequate drainage around manure smckpii a () Inspect for and remove or break up eccunwdoted wastes inJilter stripes around stockpiles and mamue herKWM areas as needed. The issues checked ( ) pertain to this operation. The landownerfantegrator agrees to use sound judgment in.applying insect control measures as practical. I certify the aforementioned insect control Best Managemenr Practices have been reviewed with me- k- (f It a L Sign For more information cons ' he Cooperative Extension Service, Department of Entomology. I3ox 7613,.North Carolina State University, Raleigh, NC '7695-7613. AMIC—November 11, 1996 Source Farmstead SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKUST Cause Swine production BMP's to Minimize Odor or wooded buffers; Jed best management p ctices; Goad judgment and common sense Anlmal body surfaces Dirty manure covered animals (} Dry floors Roar surfaces Wet manure -covered floors {L aiorted floors; L)-Waterers located over slatted floors; ers at high and of solid floors; Scrape manure buildup from floors; { } UncISOoor ventilation for drying Manure collection pits Urine ()*requant manure removal by flush,pir recharge,or scrape Parital mieorbiai decomposition (} Underfloor ventilation Ventilation exhaust fans Volatile gases; a aintenance; Dust ( f i ient air movement Indoor surfaces Dust (j WS.—ndown between groups of animals ( ) Feed additives; () Feeder covers; () Feed delivery downspout extenders to feeder covers rlush tanks Agitation of recycled lagoon (} Flush tank covers liquid whiles tanks are filling { } Extend fill lines to near bottom of tanks with anti -siphon vents Flush alleys Agitation during wastewater { } Underfloor flush with underfloor conveyanance ventilation Pit recharge points Agitation of recycled lagoon ( ) Extend recherd lines to near bottom of liquid while pits are filling pits with anti -siphon vents Lift stations Agitation during sump tank filling (} Sump tank covers and drawdown Outside drain collection Agitation during wastewater (} Box covers or junction boxes conveyance End of drainpipes at lagoon Agitation during wastewater (} Extend discharge point of pipes underneath lagoon liquid level Lagoon surfaces Volatile gas emissions Fk7roprar lagoon liquid capacity Biologicaf mixing A_,__�C_ect lagoon startup procedures Agitation ( ) Minimum surface area -to -volume ratio U_NTI_�imum agitation when pumping Irrigation sprinkler nozzles high pressure agitation Wind draft {) Mechanical aeration (} Proven biological additives e an dry days with little or no wind _um recommended operation pressure intake near lagoon liquid surface {) Pump from second -stage lagoon +MOC—November 11. 1996 She Specific Practices storage tank or basin Partial microbial decomposition ( ) Bottom or midlevel loading surface MI)iing while filling () Tank covers Agitation when emptying {) Sasin surface mats of solids () Proven biological additives or oxidants Settling basin surface Partial micobial decomposition ( ) Extend drainpipe outlets underneath liquid MWng while filling level Agitation when emptying { } Remove settled solids regularly Manure, slurry or sludge Agitation when spreading ( ) Soil injection of slurry/sludges spreader outlets Volatile gas emissions ( ) Wash residual manure from spreader after use ( ) Proven biological additives or o3ddants Uncovered manure, slurry Volatile gas emissions while drying ( ) Soil infection of slurry/sludges or sludge on field surfaces () Soli incorporation within 48 hours () Spread in thin uniform layers for rapid drying () Proven biological additives or o)ddants Dead animals Carcass decomposition () Proper disposition of carcasses Dead animal disposal. Carcass decomposition () Complete covering of carcasses in burial pits pits () Proper location/construction of disposal pits Incinerators Incomplete combustion { ) Secondary steck burners Standing water around Improper drainage rode and landscape such Chet water drains facilities Microbial decomposition of away from facilities organic matter Manure tracked onto public Poorly maintained access roads ( Fnrm access road maintenance roads from farm access Additional Information: Available From: Swine Manure Managamenr 0200 Rule/BMP Packet NCSUW-ounty Extension Center Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet NCSU-BAE Swine Production Facility Manure Managemant: Pit Rach ergo —Lagoon Treatment; EBAE 128-88 NtSU-aAE Swine Production Facility Manure Management: Underfloor Fluse—Lagoon T reatmeni: ESAE 129-88 NCSU-SAE Lagoon Desig and Management for Livestock Manure Treatment and Storage; EBAE 103-83 NCSU-HAE alibration of Manure and Wastewater Application Equipment; E 3AE Fact Sheet NCSU-EAE Controlling Odors from Swine Buildings; PIH-33 NCSU-Swine Extension nvironmental Assurenc Program: NPPC Manual NC Pork Produces Assoc Options for Managing Odor, a report from the Swine Odor Task Force NCSU Agri Com rtunieations Vuisence Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings Florida Cooperative Extension i he issues checked ( ) pertain to this operation. The landownerfirrtegrator agrees to use sound judgment in applying )dor control measures as practical. certify the aforemerrtfoned odor control Best Managment Practices have been reviewed with me. �- cf L � t�� -:;t j. (Landowner Signa ure) VIOC--November 11. 1996 MORTALITY MANAGEMENT METHODS (check which method(s) are being implemented) , ( } Burial three feet beneath the surface of the ground within 24 hours after knowledge of -the death. The burial be at least 300 feet from any flowing steam or public body of water. { , Rendering at a rendering plant licensed under G. S, 106-168.7 { y Complete incineration { 3 In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture. { ) Any method which in the professional opinion of the State Veterinarian would make possible the ,salvage of part of a dead animal's value without endangering human or animal health. jWritten approval of the State Veterinarian must be attached) L 'Wf I M111, t .......... r,%L; ." -q I 747 LAGOON SITE SOILS INVESTIGATION F'RQJECT: COUNTY;Awt¢sr n+ E;EIJL fNVEMGAIION BY:' X ,,J DATE; SITE SKETCH L% rcr 1 C r ------ NP � 1 I � BORING DEPTH ' WT BORING NUMBER ANU PROFILE CALE -y- ,! ' tiOt c4- 2 ,,.✓�• C.Kr 3r d-�p :�AVpr L°ter r. S I _J ` ra++;. yy, ro • /-ty i ai — E s,ov" t , n 1 BORING 1 SAMy UNG METHOD: SIGNATURE: of Sunni,*bHW-j o2,60 6E/F©ie-0 Ope•ratm-:LARRY NAYLOR Ceur.i:Yr SAMPSON Dates 03!09/95 Distance to nearest residence (=:ther than owne-0 o i506.0 feet I. AVERAGE LIVE WEIGHT (AE.W) 0 saws (farrow to finish: x 1417 1Ds. 0 lbs 0 sows (farrow to feeder) x 322 lbs. - 10 Lbs 3672 hyad (finishing only) x 135 lbs. = 43 720 Lbs 0 sows (farpow to wean) x 433 lbs. 0 lbs 0 head tweetn to feeder) x 30 lbs. 0 lbs Describe other 0 Total Average Live Weight 4 S-720 lbs 2. MINIMUM! REQUIRED TREATMENT VOLUME OF LAGOON VoIiAme = 495-i20 lbs. ALW x 1•reatmerit VDIume(CF) /l.b. ALW Treatmert Volunte(CF) /I h. ALW 1 CF/lb. ALW Volume 495720 cubic feet 3. STDRAGE VULUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic fae*t 4. TOTAL DESIGNED VDL.:JM'Z inside top length (feet) --.__..._ _------_._.-_-- 64Cd.0 inside top width E f eet;) --_ --- _,-----..---_------ 175.0 Top of dike vleva+ j.r.i, (feet)» .__.__.___- ,._-___ 99.2 Bottom of lagoon elevation (f�eti.--_..._.._----, AO.? F"-reeboa-rd (feNt)---�.--- w___ »__ _ »----___. _ 1.0 Side slopes Qhs-; de 3.0 1 Total design volume .+sing prismoi..dal fo-rmula 95/EHD1 SS/END2 51;/SIDE1 SS/S;DE2 LENGTH WIDTIA DEPTH 3. 0 3.6 3.0 634.0 169.0 9.0 4REA UF TOP LENuTFI * WIDTH 634.0 163.0 J.97146 (AREA OF TOP) AREA OF BOTTOM LENGTH +A WIDTH -: 580.0 i-15.0 S6700 (AREA OF POTTOM) AREA OF MIDSFC-LION LEN0114 WIDTt3 * 4 607.0 142.C, 344776 (AREA OF MIDSECTION * 4) C)J. FT. = [AREA TOP + (4*AREA MID5ECTiON) 3 AREA BUTT0113 +4 DEPTI1/6 107146.0 344776:.B 66700.0 1.5 'total Drsigred Unlumu Availably = 777933 CU. FT. E00 SL-1'8Fii-t!�*t+HlJJ 0�!:60 66/FO/2D 5, TEMPORARY STORAGE REtlUIR D DRATNA3E AREA: Lagoon (top of dike) Length * Uidth 640.0 J75.0 1.12000. 0 squ.re feet Buildings (rouf and lot wate-0 U. 0 sgoare feel; Describe thi. , area_ r0TAL DA A t _P@0. 0 sgLsa-re Feet Design temporary storage period to Eye IH days. SA. Volume of waste produced Feces & urine p-rodLtvtior, in gal,/day pear 135 lb. ALW 1.37 Volume Y 495720 Lb!-. ALW/13t lb,4. ALL x 1.337 gal/day 180 days Volume = 905515 gals. ar 121059.2 cubic feat Volume of wash water This is the amottnt of f-resh water used fo-r washing floors or volume of f•rHsh wafter used fo-r a flush system. rlu�zh systams that -recirculate the lagoofl water awe iccc►unted for in FA. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons pe-rr,F Volume " 4.21 cuEair: feet G. Volume of rainfall ip excess of evaporation USe period of UWU When rainfall exceeds avapo-ration by largest amount. 1,90 days axreai rainfall 7.0 inches Volume = 7.0 in * DP. / It? inches per foot Volumrw = E533,.3 cubic feet b@lq Stldni--i*UHW3 12:60 GGIE01?o r 5D. Volumo of 2_5 yca•r -- 24 hour sta--m Volume = 7.0 intries ie ir.ChE"i per fnOt * UA Volume = 65333.3 etthic feet TOTAL REQUIRED TEMPORARY .STORAel: - 5A. 121e58 cubic feet SD. cubic feet C. �,!�333 cubic'.t'eet 5D. t:5333 cubic feet TOTAL -S 725 cubic foot E SUMMARY Tampuvary s:tarayg 180 days Rainfall in excess of 7.0 ji1ches 25 year P-4 h,rv.p 7. e iY1ch"s 1.0 feet Side 3.0 . I Inside top 640.9 feet Inside top 175.0 feet Top of dike elevat:l ]17»�---._c_ .tea== = .���mr_.E } 99.2 feel: Bottam of lagoon 89.2 feet Fatal Tequired 747445 cu. ft. Actual design 777933 cu. ft. x 5easunal high watertabli` elevation (SHUT) -cam) 94.5 feet Stop pumping 95.5 feet IK- Must be ) aT = ts:� the SHW 94.5 feet Must he ) a"r = tc, min. req. treatrent el.=) 9 5.2 feat AequiTed minimum treatnvrtt volume =:~.--_--_~ i 495720 cu. ft. Volume at 50p pum jny 505964 cu. fit. Start pumping 37.5 feet ++ Must hP at tottoi of frewboard 8 25 yr, , ainfall Ac ucil Vulktme less P5 y">. 24 l+r._ rainfal.l==) 72261J0 cu. 9't. Village at-,to-r't pump iiig 7041E7 cu. f t. mequi.red volume tc bs 1A6392 cis. ft. Actual volwne pi.a.r:ned -to be pumpeLdt==-=======) 1,}8143 cu. ft- r: Fi)i. thicknes,*, of soil lilies wlir_n required-) .5 fee. 7. DE IS GN APPROVED L Y: ' 1 f:D >�Y �"� DATE : DA E: wS 414 ri, 140,rE. SEE ATTACHED WASTE i TTLI7ATtON PLAN COMMENTES gat] 12 : 60 56 erjlE l