Loading...
HomeMy WebLinkAbout820343_CORRESPONDENCE_20171231NORTH CAROLINA Department of Envimnmentai Qual Animal Waste Management System Operator Designation Form WPCSOCC . NCAC 15A 8F .0201 FacWty/Farm Name: Permit #: AYVS820343 Facility ID#: 82 �343 County: Sampson Operator In Charge (OIC) Name: Cgcll Glenn Register First Midge Ids, Jr, Sr, etc. Cert Type / Number_ 1001499 Work Phone: ( 910 L_ 592-5771 Signature: Date: ep-3 �f "I certify that I agree to my designation as the Operator in Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities set forth in 15A NCAC 08F .0203 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Back-up Operator In Charge (Back-up OIC) (Optional) Name Firs, Middle tds, Jr, Sr, etc. •Cert Type / Number: Work Phone: Date: "I certify that I agree to my designation as Back-up Operator in Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities set forth in 15A NCAC 08F .0203 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Owner/Permittee Name: Presage Farms Inc. - Phone #: ( 910////,., 592-5771 _ Fax##. Signature: Date: (Owner or authorized agent) Mail, fax or email the WPCSOCC, 1618 Mail Service Center, Raleigh, NC 27699-1618 Fax: 919.715.2726 original to: Email'oertailrmfa�kedeu%goy Mail or fax a copy to the Asheville Fayetteville Mooresville Raleigh appropriate Regional Office. 2090 US Hwy 70 225 Green St 610 E Center Ave 3800 Barrett Dr Swannanoa 28778 Suite 714 Suite 301 Raleigh 27609 Fax: 828.299.7043 Fayetteville 28301-5043 Mooresville 28115 Fax: 919.571.4718 Phone- 828.2%.45M Fax: 910.486.0707 Fax: 704.663.6040 Phone:919.791A200 Phoen:910.433.3300 Phone:704.663.16" Washington Wilmington Winston-Salem 943 Washington Sq Mail 127 Cardinal Dr 450 W. Hanes Mall Rd Washington 27999 Wilmington 28405-2845 Winston-Salem 27105 • Fax:252.946.9215 Fax:910.3502AN Fax:336.776.9797 Phone:252.946.6481 Phone:910.796.7215 Phone:336.776.99M (Retain a copy of this form for your records) Revised 05-2015 Waste Utilization Plan. Producer: PrestagF Farms Inc. Name of Farm: P-19A&B Location: PA, Box 438 Clinton, N.C. 28329 Phone: (910)-592-5771 Type of Operation: Farrow -Wean Number of Animal: 4000 Storage Structure: Anaerobic Lagoon Method of Application: Irrigation Amount of waste produced per year: Amount of plant available N (PAN) produced/year: County: Sampson 24376 ton/year 21600 tbs./year The waste from your animal facility must be land applied at a specked rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer require( for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient_ Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in the implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils , when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crops production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. if you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which RECEIVED / DENR / DWQ Aquifer Protection Section MAR 2 7 2009 P-19A&B Page 2 could allow additional waste to be applied. Provision_ shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the croY type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for coripliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILi ATION PLAN IS BASED ON THE FOLLOWING: Tract No. Field No. Soil Type Crop Code Yield/Ac Lbs. N unit Acres Lbs N Used Month to Apply Lbs. N Per Ac. 10977 1 A CaB CB-Gr 6.5 50 5 1625 Mar -Oct 325 10977 1A CaB SG 1 100 '5 500 Oct -Mar 100 10977 4A CaB CB-Gr 6.5 50 4.6 1495 Mar -Oct 325 10977 4A CaB SG 1 100 '4.6 460 Oct -Mar 100 10977 413 CaB CB-Gr 6.5 50 3.80 1235 Mar -Oct 325 10977 413 CaB SG 1 100 '3.8 380 Oct -Mar 100 10977 4C CaB CB-Gr 6.5 50 1.6 520 Mar -Oct 325 10977 4C CaB SG 1 100 '1.6 160 Oct -Mar 100 10977 4D CaB CB-Gr 6.5 50 4.21 1365 Mar -Oct 325 10977 4D CaB SG 1 100 '4.2 420 Oct -Mar 100 10977 4E CaB CB-Gr 6.5 50 2.1 683 Mar -Oct 325 10977 4E CaB SG 1 100 '2.1 210 Oct -Mar 100 10977 4F CaB CB-Gr 6.5 50 4.2 1365 Mar -Oct 325 10977 4F CaB SG 1 100 '4.2 420 Oct -Mar 100 10977 11 A CaB CB-Gr 6.5 50 2.7 878 Mar -Oct 325 10977 11A CaB SG 1 100 '2.7 270 Oct -Mar 100 10977 11 B CaB CB-Gr 6.5 50 1.8 585 Mar -Oct 325 10977 11 B CaB SG 1 100 ' 1.8 180 Oct -Mar 100 10977 11 C CaB CB-Gr 6.5 50 5.6 1820 Mar -Oct 325 10977 11C CaB SG 1 100 5.6 560 Oct -Mar 100 10977 11 D CaB CB-Gr 6.5 50 3.5 1138 Mar -Oct 325 10977 11D CaB SG 1 100 '3.5 350 Oct -Mar 100 10977 11 E CaB CB-Gr 6.5 50 4.7 1528 Mar -Oct 325 10977 11 E CaB SG 1 100 '4.7 470 Oct -Mar 100 10977 11 F CaB CB-Gr 6.5 50 3.3 1073 Mar -Oct 325 10977 11F CaB SG 1 100 '3.3 330 Oct -Mar 100 10977 11 G CaB CB-Gr 6.5 50 3.9 1268 Mar -Oct 325 10977 11 G CaB SG 1 100 ' 3.9 390 Oct -Mar 100 10977 11 H CaB CB-Gr 6.5 50 2.9 943 Mar -Oct 325 10977 11 H CaB SG 1 100 '2.9 290 Oct -Mar 100 Total 53.9 22908lbs. Available Nitrogen 21600 lbs. Surplus or deficit -1308 lbs. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner_ P-1 SA&B Page 3 The applicator is cautioned that P and K may be over applied while nr,�=eting the N requirements_ In the future, regulations may require farmers in some parts of North Carolina to have nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through grazing, hay and for silage. Where grazing; plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity, especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers; filters strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3360 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years you will have approximately 16800 lbs. of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 56 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 134 acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity P-19A&B Page 4 of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may ,Make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract No. Field No. Soil Type Crop Code Applic_ Rate in/hr Applic. Amount 10977 1 A CaB CB-Gr 0.6 1 10977 1 A CaB SG 0.6 1 10977 4A CaB CB-Gr 0.6 1 10977 4A CaB SG 0.6 1 10977 4B CaB CB-Gr 0.6 1 10977 48 CaB SG 0.6 1 10977 4C CaB CB-Gr 0.6 1 10977 4C CaB SG 0.6 1 10977 4D CaB CB-Gr 0.6 1 10977 4D CaB SG 0.6 1 10977 4E CaB CB-Gr 0.6 1 10977 4E CaB SG 0.6 1 10977 4F CaB CB-Gr 0.6 1 10977 4F CaB SG 0.6 1 10977 11 A CaB CB-Gr 0.6 1 10977 11 A CaB SG 0.6 1 1097.7 11 B CaB CB-Gr 0.6 1 10977 11 B CaB SG 0.6 1 10977 11 C CaB CB-Gr 0.6 1 10977 11 C CaB SG 0.6 1 10977 11 D Cab CB-Gr 0.6 1 10977 11 D CaB SG 0.6 1 10977 11 E CaB CB-Gr 0.6 1 10977 11 E CaB SG 0.6 1 10977 11 F CaB CB-Gr 0.6 1 .10977 11 F CaB SG 0.6 1 10977 11 G CaB CB-Gr 0.6 1 10977 11 G CaB SG 0.6 1 10977 11 H CaB CB-Gr 0.6 1 10977 11 H CaB SG 0.6 1 P-19A&B Page 5 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Calf your technical specialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to appling the waste. NARRATIVE OF OPERATION This plan was rewritten to incorporate pulls instead of fields. P-19A&B Page 6 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply waste. If the producer does not own adequate land to. properly dispose of waste , he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing himlher the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG standard 393 - Filter Strip). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff does not occur offsite or to the surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potentual for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residenrial property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). P-19A&B Page 7 REQUIRED SPEC IFICATi,)NS (continued) 12. Animal waste shall not be applied closer than 100 feet to wells. ±3. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by he landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegtation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidences of erosion, leakage or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illigal discharge, pollution and erosion. 19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetation and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and the bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 8 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: P- i 9A&i3 Owner/Manager Agreement Prestage Farms Inc. I (we) understand and will follow and implement the specifications and the operation and maintenance proce- dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality before the new animals are stocked. 1 (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Prestage Farms Inc. Signature: Name of Manager (If different from owner) Signature: Name of Person Preparing Plan: James L. Lamb Affiliation: Prestage Farms, Inc. Address: P.O. Box 438 Clinton, NC 28329 Signature: Phone: 914-596-5814 Date: Date: Date: l�Zk.; k M; Michael F. Easley, Governor O�O� W A r�RpG July 1, 2007 Prestage Farms Inc P-19 A&B PO Box 438 Clinton, NC 28329 William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality jUI4 2 7 20177 Subject: Certificate of Coverage No. AWS820343 P-19 A&B Animal Waste Management System Sampson County Dear Prestage Farms Inc: In accordance with your application received on 20-Feb-07, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Prestage Farms Inc, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG 100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the P-19 A&B, located in Sampson County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 0 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 4000 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition III.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations. as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please per+ careful attention to the record kegping and monitorin conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwatemualitv.orE location: 2728 Capital Boulevard An Equal Opportun4/Afirmalive Anion Employer— 50% Rerycled110% Post Consumer Paper N%Carolina Naturally Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919)715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. 4' Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Sampson County Health Department Sampson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS820343 December 1, 2006 CERTIFIED MAIL RETURN RECEIPT REQUESTED Prestage Farms Inc P-19 A&B PO Box 438 Clinton, NC 28329 Michael F. Easley, Governor William G. Ross Jr., secretary North Carolina Department of Environment and Natural Resources Subject: Application for Renewal of Coverage for Expiring NPDES General Permit Dear Permittee: Alan W. Klimek. P.E. Director Division of Water Quality RECEIVED DEC 06 M W - FAYETlpAlf l SOM GM Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to retain coverage under an NPDES General Permit Copies of the draft animal waste operation NPDES general permits and the State Non -Discharge General Permits are available at hiLtp://h2o.enr.state.nc.us/aps/afou/downloads.htm or by writing or calling: NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 In order to assure Your continued coverage under one of these two types of general permits, you must submit an application for permit coverage to the Division. Enclosed you will find a 'Request for Certificate of Coverage Facili Currently Covered by an Ex irin NPDES General Permit.' The gRplication form must be corn leted and returned by January 2 2007. Please note. you must include two [2) copies of your most recent Waste Utilization Plan with the application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-3221. Sincerely, Ted L. Bush, Jr., Chief Aquifer Protection Section Enclosures cc (w/o enclosures): Sampson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - 820343 Prestage Farms Inc Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwaterauality.oM Locatiom: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer— 50% Recycled lO% Post Consumer Paper Raleigh, NC 27699-1636 Telephone: Raleigh, NC 27604 Fax 1: Fax 2: Customer Service: 1!4�.�?� Carolina J►'utlll all (919) . __ .,_... (919) 715-0588 (919)715-6048 (877) 623-6748 azam �. 01/i9/04 EON 15,32 FAX 910 592 9552 PRESTAGE FARES 1J001 ANLYL4L FACILITY ANNUAL CERTIFICATION FORM Certificate of Coverage or Permit Number NCA2g3.3 y„County Sn ctoso_r) Year 200_5 Facility Name (as shown on Certificate of Coverage or Permit)` — A-B Operator in Charge for this Facility �tj�� T Certification Land application of animal waste as allowed by the above permit occta-red during the past calendar year _- /_ YES NO. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on hc.w the animal waste was handled. Part I : Facility Information: 1. Total number of application Fields ❑ or Pulls d(please check the t ppropriate box) in the Certified Animal Waste Management Plan (CAWMP): 1_ Total U :eable Acres approved in the CAWMP 2. Total number of Fields ❑ or Pulls 14please check the appropriate box) on which land application occurred during the year: Itl _ Total Acres on which waste was applied !�9, a. 3. Total pounds of Plant Available Nitrogen (PAN) applied during tht: year for all application sites: 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied m mually by the CAWMP and the permit /. 6 7S 5. Estimated amount of total manure, litter and process wastewater sc ld or given to other persons and taken off site during the year ' _ tons ❑ or gallor_.s d (prease check the appropriate box) 6. Annual average number of animals by type at this facility during th._ previous year: 7. Largest and smallest number of animals by type at this facility at any one time during the previous year: Largest 4663 Smallest 39'69 (These numbers are for informational purposes only since the only permit limit on the number of animals at the facility is the annual average numbers) S. Facility's Integrator if applicable: r rn s ern c.. Part II: Facility Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. 1. Only animal waste generated at this facility was applied to the the past calendar year. RF E"5 0 itted sites during I.' L " , J DENR-FA tE t LLEREGIORALURGE (es ❑ No AFACF 3-14-03 1 01 / 1 Q/04 1doN 15: 33 FAX 910 592 9552 PRESTACE F.ARMS Rol Q 002 2. The facility was operated in such a way that there was no direct runoff of waste from dYes C No the facility (including the houses, lagoons/storage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility during the past dyes ❑ N calendar year. 4_ There was no freeboard violation in any lagoons or storage ponds at this facility during dYes ❑ No the past calendar year. 5. There was no PAN application to any fields or crops at this facility greater than the EYes ❑ No levels specified in this facility's CAWMP during the past calendar year. 6. All land application equipment was calibrated at.least once during the past calendar year_ Yes ❑ No 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon dYes ❑ No was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed. S_ A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. dYes ❑ No 9. Annual soils analysis were performed on each field receiving animal waste during the dYes ❑ No past calendar year_ 10. Soil pH was maintained as specified in the permit during the past calendar Year? d Yes ❑. No 11. All required monitoring and reporting was performed in accordance with the facility's dyes ❑ No permit during the past calendar year. / 12. All operations and maintenance requirements in the permit were complied with during L''J Yes ❑ No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Watcr Quality. 13. Crops as specified in the CAWMP were maintained during the past calendar year on all eYes ❑ N, sites receiving animal waste and the crops grown were removed in accordance with the facility's permit. ,/ 14. All buffer requirements as specified on the permit and the CAWMP for this facility were I� Yes ❑ No maintained during each application of animal waste during the past calendar year. " I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted_ Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." PMe ittee Name and Title (type or print z0gnature or %3perator in t_n. (if different from Pelrnirtee) 21 49ZbG Date _� -�)C -�� Date AFACF 3-14-03 2 sti-' �,t ,-rx•r�;y. t—••..+yt?.e._`:r--..:-r-2,S."+r„".rx-w:'.'g`A awVb . Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number _3 Y3 B. Lagoon Identification P- / 4 H C. Person(s) taking Measurements ITS rv,C .c tt- %'otddy _ D. Date of Measurements -.21 - os E. Methods/Devices Used for Measurement of: a. Distance from the lagoon liquid surface to the top of the sludge layer: .cam n ct r- b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: (r) -d vn n r s c. Thi ckne s of the sludge layer if making a direct measurement with "core sampler": F. Lagoon Surface Area (using dimensions at inside top of bank): ,i S (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points: a. Less than 1.33 acre: Use 8 points b. If more than 1.33 acre, a. E acres x 6 = a , with maximum of 24. (Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet". 1. At time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): /. S J. Determine distance from Maximum Liquid Level to Minimum Liquid Level: (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid level: Item J - Item I, assuming present liquid level is below Max. Liq. Level: . Jr L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points): 9.7 M. Record from sludge survey data sheet the'distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): 6,3 N. Record from sludge survey data sheet the average thickness of the sludge layer:. `E O. Calculate the thickness of the existing Liquid Treatment Zone (item M - Item K): $. (Note: If Item O is less than 4 ft., a sludge removal and utilization plan may be required by N. C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by ; !c� , F � � a ,, t _a.r,p � ^' '� � Date: 2 -.2 + — o S Print Name Signature White - Office Yellow - Producer Sludge Survey Data Sheet Lagoon Identification: Sludge Survey Data Sheet p - 19 a Completed by:. h r�] c _ s 4- R d J. Dater - 2, - c S Print Name Si nature (A) Grid Point No. (B) Distance from liquid surface to top of slud a (C) Distance from liquid surface to la oon bottom soil (C)-(B) Thickness of sludge la er Ft. & inches Feet tenths Ft. & inches Feet tenths Ft. & inches Feet tenths 1 (v, C 2 S.. 3 $ ? 4 �. 5 i 6 2 7 8 6 10 (.3 11 6. S 12 6'.1- 13 6.3 14 �. Y 15 (a, 16 G. 6 17 6. 18 i1 19 20 21 22 6. 3 23 24 Average 6.3 p *All Grid Points and corresponding sludge laver thickness must be shown on a sketch attached to this Sludge Survey Data Sheet. See Appendix b for conversion from inches to tenths of feet. White - Office Yellow - Producer a Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number B. Lagoon Identification 13 C. Person(s) taking Measurements D. Date of Measurements D - 1i -65, E. Methods/Devices Used for Measurement of. a. Distance from the lagoon liquid surface to the top of the sludge layer: b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: c. Thickness of the sludge layer if making a direct measurement with "core sampler": F. Lagoon Surface Area (using dimensions at inside top of bank): 3. ly {acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) - G. Estimate number of sampling points: a. Less than 1-33 acre: Use 8 points b. If more than 1.33 acre, 3.5Y acres x 6 = with maximum of 24. (Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet". 1. At time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): J. Determine distance from Maximum Liquid Level to Minimum Liquid Level: .e> (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid level: Item J - Item I, assuming present liquid level is below Max. Liq. Level: .9 L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points): M. Record from sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): 6.3 N. Record from sludge survey data sheet the average thickness of the sludge layer: O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - item K): S S (Note: If Item O is less than 4 ft., a sludge removal and utilization plait may be required by N. C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by 7lrh,t !rmb �';�� n_,,. E,1,.,-,4 Date: .{- i!- dS Print Name G Signature White - Office Yellow - Producer Sludge Survey Data Sheet Lagoon Identification: Sludge Survey Data Sheet P" I4B Completed by: 3 •nes t�udc�X Date: 2 -.�/- 05 Print Name Si nature (A) Grid Point No. (B) Distance from liquid surface to to of sludge (C) Distance from liquid surface to lagoon bottom soil (C)-(B) Thickness of sludge la er Ft. & inches Feet tenths Ft. & inches Feet tenths Ft. & inches Feet tenths 1 5.5 2 G, o 3 4 6. Ll 5 S . 1 6 7 S..Z 8 6.0 9 6. 10 6.1 11 12 6,rf 13 6.S 14 , 0 15 b. 16 7. 17 18 6, 7 19 '7.1 20 '7.3 21 22 23 24 Average o.3 g 6 *All Grid Points and corresponding sludge layer thickness must be shown on a sketch attached to this Sludge Survey Data Sheet. See Appendix 6 for conversion from inches to tenths of feet. White - Office Yellow - Producer Michael F. Fasley, Governor o�0� wAr�9p� v -c CERTIFIED MAIL RETURN RECEIPT MUESTED Prestage Farms P-19 A&B PO Box 438 Clinton NC 28328 Re: Request for Information Facility Annual Average P-19 A&B NCA282343 Sampson County Dear Prestage Farms: William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources June 21, 2005 Alan W. Klimek, P.E_ Director Division of Water Quality RECEIVED JUN 24 2 05 DENR - FAYETTEALLEREGIONALOFFiCE Based on information submitted with the facility's Animal Facility Annual Certification Form, the Division of Water Quality (DWQ) is requesting additional information related to the annual average of animals for the year 2004. The Certificate of Coverage (COC) NCA282343 of your NPDES Permit states: "This approval shall consist of the operation of this system, including, but not limited to, the management of animal waste from the P-19 A&B located in Sampson County, with an animal capacity of no greater than an annual average of 4,000 (4,267) Farrow to Wean swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows." The Division received your annual certification form on March 1, 2005. On that form, you indicated that your annual average was 4,303. This exceeds the annual average specified in your COC of 4,000 Farrow to Wean. To avoid possible enforcement action for a violation of your permit, please submit the facility's stocking records for the year 2004 within thirty (30) days to the following address: Nam` arolina J�Ctura!!y Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Phone (919) 733-3221 Customer Service Internet: http://h2o.enr.state.nc.us 2728 Capital Boulevard Raleigh, NC 27604 Fax (919) 715-0588 1-877-623-6748 Fax (919) 715-6048 An Equal Opportunity/Affirmative Action Employer— 50% Recydedl10% Post Consumer Paper Prestage Farms Page 2 June 21, 2005 Keith Larick Division of Water Quality 1636 Mail Service Center Raleigh, NC 27699-1636 Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statue or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact me at (919) 715-6185 or the Fayetteville Regional Office at (910) 486-1541. Sincerely, Keith Larick Animal Feeding Operations Unit cc: File 82-343 Fayetteville Regional Office 01/19/04 MON 15:32 FAX 910 592 9552 PRESTACE FARMS 001 r � ANIMAL FACILITY ANNUAL CERTIFICATION FORM Certificate of Coverage or Permit Number _,fig; 8I? County r&on Year 200A Facility Name (as showm on Certificate of Coverage or Permit) Operator in Charge for this Facility Y-Si _ , , layerini- Certification Land application of animal waste as allowed by the above permit occurred during the past calendar year / YES NO. If NO, skip Part I and Part II and proceed to the certification. Also, if anirnai waste was generated but not land applied, please attach an explanation on how the animal waste was handled. Part I :. Facility Information: _ 1. Total number of application Fields ❑ or Pulls Z(please check the t ppropriate box) in the Certified Animal Waste Management Plan (CAWMP): 15 Total U_:eable Acres approved in the CAWMP ' a- - - 2. Total number of Fields ❑ or Pulls L'7 (please check the appropriate box) onwhich land application occurred during the year: _ 144 Total Acres on which waste was applied 3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites: 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and the permit: Q :' a 14 7S 5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken off site during the year tons ❑ or gallons ❑ (please check the appropriate box) 6. Annual average number of animals by type at this'facility during th.-- previous year: 7. Largest and smallest number of animals by type at this facility at any onetime during the previous year: Largest L15 7 i/ Smallest yj�gs (These numbers are for informational purposes only since the only permit limit on the number of animals at the facility is the annual average numbers) 8: FaciIity's Integrator if applicable: - Ili . Part 11. Facili Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. - Only animal waste generated at this facility was applied to the permitted sites during Q Yes ❑ No the past calendar year. AFACF 3-14-03 PAR 0 2 Z�II5 4E1t'R-FAtit t1r}t�REGi01�lALO��E 01/19/04 MON 15:33 FAX 910 592 9552 PRESTAGE FARMS @ 002 ?. The facility was operated in such a way that there was no direct runoff of waste from the facility (including -the houses, lagoons/storage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility during the past calendar year. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during the past calendar year. 5. There was no PAN application to any fields or crops at this facility greater than the levels specified in this facility's CAWMP during the past calendar year. 6. All land application equipment was calibrated at least once during the past calendar year. E Yes C. No dYes ❑ N dYes ❑ No iYes ❑ No Pf Yes ❑ No 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon VYes ❑ No was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed. S. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification d Yes ❑ No 9. Annual soils analysis were performed on each field receiving animal waste during the OYes ❑ No past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year? Yes []No 11. All required monitoring and reporting was performed in accordance with the facility's Yes ❑ No permit during the past calendar year. 12_ All operations and maintenance requirements in the permit were complied with during dyes ❑ No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 13. Crops as specified in the CAWNIP were maintained during the past calendar year on all d Yes ❑ N, sites receiving animal waste and the crops grown were removed in accordance with the facility's permit 14. All buffer requirements as specified on the permit and the CAWMP for this facility were L(YCS ❑ No maintained during each application of animal waste during the past calendar year. " I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of . my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." ,3/^ o or Date different from Permittee) AFACF 3-14-03 2 r 1. Lagoon Sludge Sunray Form A. Farm Permit or DWQ Identification Number 92- 4 B_ Lagoon Identification C. Person(s) taking Measurements mc� 4- D. Date of Measurements 11 7 D 4- E. WdxKslDevicas Used for Measuement of. a. Distance from the lagoon liquid surface to the top of the sludge layer. b. Distance from the lagoon liquid surface to the bottom (sail) of lagoon: P016t cA;,th rrleQs-ur€m2nt c- Thickness of the sludge layer If making a direct measurement with 'core sampler F. Lagoon Surface Area (using d nwmiorm at the inside top of flank): , .7 (acres) (Draw sketch of lagoon on a separate sheet and list th orn, and calculate surface area.) G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points - b. K more than 1.33 ass. , 5' acres x 6 = 2"� , with maximum of 24. (using sketch and dimensions, develop a uniform 'grid' that has number of Intersection points that match most closely with the estimated number of sampling paints needed. Number the grid Intersectim pofrits an the lagoon grid to-porrespond with the data to be recorded for points of measurement.) H. Conduct sludge survey and nxmrd data an 'Sludge Survey Data Sheer. 1. At the time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (manure at the lagoon gage pole): � J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid Level: ItemJ - Item I, assuming present liquid level is below Max. L1q. Level: % • Z L. Record from sludge survey data sheet the distance from the present &quid surfara level to the lagoon bottom (average for all the measuement points): M. Record from the sludge survey data sheet the dstance from the present liquid surface level to the tap of the sludge layer (average for all the measurement points): / ca r— N. Record from the sludge survey data sheetthe average Vdc k ness of the sludge layer: �• 0. Calculate (he thickness of the existing Liquid Treatment Zone (Item M - Item K): (Note: If item O is less than 4 ft, a sludge removal and utilization plan may be required by N.C. DWQ. See your spectilc permit or contact DWQ for more information.) P. Proceed to the sludge Volume Warksheet 9 desire to calculate sludge volume for reftugilm shaped lagoon with uniform side slope. Completed by: A14cyt-'Rus�_ Q Date: j 1 O s Sludge Survey Data Sheet Lagoon Identification: Completed By: 7A,w f o C 42 atDate: i 7 0 4 Print Name Signature Grid Point No. Distance from liquid surface 'Distance to top of sl ud_g e from liquid urface —tD lagoon bottom (so* Thickness of sludge layer Ji-- I I R • * All Grid Points and co n i e awin on attached to this Sludae SIMM Data Sheet Conversion Table From Inches to Tenths of feet Inches Tenths of feet Indies Tenths of feet 1 0.1 7 0.6 2 0.2 8 0.7 3 0.2 9 0.7 4 0.3 10 0.8 5 0.4 11 0.9 6 0.5 12 1.0 Lagoon Sludge Survey Form A Farm Permit or DWQ Identification Number aZ -3. B. Lagoon Irlerdtacatian C. Person(s) taking Measurements D. Date of Measurements p E. MethadslDavices Used for Measuement of. a. Distance from the lagoon liquid surface to the top of the sludge layer. - 1Q na1 g b. Distance Cram the lagoon liquid surface to the bottom (soh) of lagoon: _. - PC'1 ,_ u:Ith mj� LS.urem0-n-f c. Thickness of the sludge layer If making a direct measurement with 'core sampler" F. Lagoon Surface Area (using dimensions at the Inside top of bank): (acres) (Draw sketch of lagoon on a separate sheet and lit dirnera Gns, and calculate surface area.) G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points _ b. ff more than 1.33 acres. _ acres x 6 = . with rrmw tt um of 24. (using sketch and dimensions. develop a unifirm 'grid' that has number of frOmadion points dw m8tdr most closely with the estimated number of sampling points nseded. Number the grid intetseckin points on the lagoon grid to correspond with the data to be n oo 4ed for points of measurement.) H- Conduct sludge survey and retard data on 'Sludge Survey Data Sheet'. I. At the time of sludge survey, also measure the distanoe from time Mw tmurn Liquid Level to the Present Liquid Level (measure at the lagoon gage J. Determine distance from Maximum Liquid limit to Mintmttm LkpAd Level: 2, Q (Uetermffte from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid Level: ItermJ - Iltern 1, assuming present liquid level is below Max. Llq. Level: �r L. Record from sludge survey data street the dunce from the present liquid surface level to the lagoon bottom (average for all the measuement r points): M. Record from the sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): � N. Record from the sludge survey data sheetthe average edcWmm of the sludge layer 2.2 O. Calculate the Ihickrwss of the existing Liquid Treatment Zone (ttern M - ftern K): (Notre: If item Q is less than 4 fL. a sludge removal and utilization plan may be required by _ N.C. DWQ. See your sped tc pemrit or contact DWQ for more initi0rrnation.) P. Proceed to the sludge Volume Woftheet if desire to calculate sludge volume for reTangtdar shaped Lagoon with uniform side slope. Completed by: . V d J? Date: 1 7 Sludge Survey Data Sheet Completed By- L Pr1nt Name Lagoon IdenVication: Signatlt Date: ! 7 0+ Grid Point r Distance ftom liquid surface to top of r r : Distance from liquid surface to lagoon bottom IL i7rW-1 11-010 * All Grid ftnts and eorresoandIng sluff laver thiclorrass must be shown gaa jk2jeh attatchod to this Sludg,§MM Data Sliest. Conversinn T2t&- Fmm Inrhom to Tnnttm of Mat Inches Tenths of feet Inches Tenths of feet 1 0.1 7 0.6 2 0.2 8 0.7 3 0.2 9 0.7 4 0.3 10 0.8 5 0.4 11 0.9 6 0.5 12 1.0 .. _ -. r 1 I , , 1 . r I - 1- ' i I..J _ I.. I - I I - - ' ' - 1-- - ., _ i . . I . _ _ 1 , _ i r ' I I 1,� _, 4 I 1 1 . ..._ . ! I ._.. . . . i _ i i i , 1 . .. . . - V1 , h . - - _ - ..1. 1. _I�-1 1 a . .. _ _ , _ . - , i - I r J I ,I 1 e l 1 -� 1 , i. ` ! .1 ! -. i t- , . _ .._. . . .:. _ 1 I _ I _ I - i i- . - - 1 .1 __ 1 1 -t _ .. _. I 1 - . 1 fi I '1QF--, - 4j.. 3 , .., I - .,I . , , ._,_ _ .. ,-__ - FT 0" I - --- - :._ I r i i,- ., . I_ . _.{ r .. .. . - •I I I {. : - - . .: '. I -- 1 - - _ m _ - -1-.-- I. ` I -1 k , ' - - 1- I- I - .-'-4'- -' - - 1 1 9 I i l I - 1 I ' ! 11 1 t I- I' 1 _�-_ 1 N I j i- I I- J__ . I '- {- - I- j 1 h 1 J_ I + . ti. .- , .. ..,-� J I J. 1 - l __ f ` I .. _- �. , --,_-- .. y - - - - _ _ s I - . . . s-' - - r I I- . ..... ... .. . .....,. -,- ;..-- J. r r. 1 : 1 i _ , . , I _ , . . . . < .... _ ... . . 1 1 4 - - _ - - --. -- �i P. , - .. --, , - . - . , , . . : i - - - ' I 'I, ' - - .., "i - - - - - - - - .. - 1 ._ _. .. _ _ I r i r - - . . ,-'-" - --�- 1 -14 - - -- - - - - - . , r ' __ _ I 1 i 1 ; -, -'{ ---•--_''__� _ _ f 1 , .1 t - - - �- -- p - i.. I - ._ ._. i 11 ! - ' ' -f i -J. ' 4 1 j Q - i ` I �� i - 4 1 ` , I '.� ,_� , ` _.-7_ _ k 1- _...I. J �{ �. in _1.��.-j _.%l I - .. _ - 1 y I I .. - Ik :-.I L`. �, .: J _.- .'. - 1 _ -.1 C -•/,�T{TPPm��. I .,1. .. _ 7!. I -_,.. _.. .. _.. , . 1- 1 { ii� , I , I -. _ J _1 J ; { : . -3 i 1 -. 1 !f -- 1 t �' _ _ - 1 - r . .- - i - - I' 1 - - - - - I - * . _. { . .. _ .._..1 ..,. _; - - . - l -_ _ , __ __ y1--t� r._'11- i + i ! ---. I I � I 1_. _ I.1. _ - 1 _ ... .. _ I 1�. {_ -I I ' I _.i._J �_'Q'�. I ' _� ,-.. I^ -I i i-.?-. ._..__ ..r..._}.�/y 1 _ rt! !._ - .., .. !i _ 1 J .,_'. ,__ 1 .. y 1 - .-- .,i- o 1 i -' f '1 1 I I- t r -1 I �frrC -' - i- -i - r 1 i - a-_.,-.-I..-:-----J - AL J ' y J J - rt I_J_J. 1 L ! I _ ..�-_I. _ _ -.1 I I - I 1 _ __i _ I i_ I 1_J_J -f. --''---..! . . ' --' - � --� -: i- y _ 1.., r . I.-I--.-1 - - I . r_ ,--i- ; , I. !... -.I y I I � { j-°- ,-'-'r I I ,j) i_. ). _. �. .J .�__ '._. .r-�� , 7..1 .1 _- ! 1 i-QI _.I 11 - {1 ---- 1 .- - --i—I -i ' 1 - 1 9 N - i - 1 _ , r ��- _ J. ._..j.�-� - - -' --J- ,i 1 f _ K „ - { -1 f 1 I �I ..! 1 .i T -' -' + ' - - - - -'- Ji iT } - J-I I -1.. _'! t 1I I -'- -�--I I i iII f — 1 I I .I I _ �. ' , I I , 1 1-i� I I�_i - I -I- --- -- -� 1- 1 --1.. ] I f I k 1 l.-.f_' — 1 !.. _.. _ 1 _ l I I ; r 1.-I_'_ __�._t�N1 L 1 '`�..' I ' I -�-}�-1-' --i- -E� I� :f,•�-.i 1 L_''-� i_i_� __ -�. , JI 1-.�_E 1_�JI I _I'__; �. I _ ... .... -�. L! _t_�-.! .,.�..1-.J-J.-, _.; -^_ I j �r i 1--14+I,LL�- I I -_�-1_ �`V� �II 'i_ 1 ,. I L I , r - -'. - - -- j--•-. -- � ''-i--jam-- � .--1�--� I _E r__7 ._J , _..._;;; i I -!---'_ J I -I .I:._ _ !__..," ..1'. i ....-.-7__'_.I_�_, y i_ 1 ! I ' r 1 1-- �__�.-k._,,.� I }__�-- i _'._ _ - - f� k I -If . - - - -- `� I-,--L. I - ' i-- -- i- r 1- ��I--- -r - E. . _ !.. _ i 1 _ I i - , '�, 1 - -r �-, _� - - _ -- I - - -.1 Ii. _:. _�_. �..---- i-- , I I -I 1 _i., I I_ .I_.I I I 1 ' I , i. - I { „I ,'i -1 I , , i _i--1--I_-1 ._. i' ` I .1, .._ ..-, i -. : ., _ . , . I ! - r y , - I , - ' 11 , J. - J . _.1_.e_ - ,-.-'__1_ -- — - - - �' j-� _l l --1 - 1 1 - 1 , 1 1 _ _ 1 - _ __ - - --_ ' . - J I I ' . 1 I _ 1 .. J_'T J _ _ I 1 _� __1 J ! I I ! ' I .. -. 1 1 I i_ I _ I l ' i '. I k 1 i J. - 1 ; I y. I 1 I. _.. J] __- _ I —_J. J I _ h r i I „� - 4., I-- --�- t ` - ,° - - I _ °r I -� I -I _ ' { .1 _ I I , ! I _ _ 1 ..� 1 I- - .l I -- :. • , � _ I - : - 1 1 f __ _... _ .. I_ { 1 I I � l S: 1 i 4. r _ ..., ..._ I . -' 1 . . . I .. . . . !' 1 I I .. _ 1-, .. . c ANIMAL WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm: P19A-B Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the , approved animal waste utilization plan for the farm named above. i (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Environmental Management (NCDEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface wasters of the state from a storm event less severe than the 25- year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDEM upon request. Name of Facility Owner: PRESTAGE FAREMS INC. (Please print) Signature: ,]Date: Name of Manager(If different from owner): Signature: Date: Name of Person Preparing Plan: (Please print)Randall N. Barefoot Affiliation:Prestage Farms Inc. Phone No. Address (Agency): P.O. Box 438 Clinton NC 28329 Signature: Date: Jr Page: I1 AN=MAT WASTE PL1Fi C3RT=7XCAIION 70A Hr'R OR R?A=ZD FZZMLCTS Plsasa return the eoagleted fc= to this Division of Ravi.=or.mental ma-agement at the add --ass on the revessa side of this fora. Name of farm (Please print) : QQE3TA6r FARMS Inc. P - 1 9 8 - - nd -ens Am. Bex -Fk3s _ Ctri►Ton .,.Z nC B3B Phone No. J 9,o S92- 77r County: S.Af".*Son 7a_-m location: Latitude and Long itude:QA5 e 23019/� f + _ (= quiwed) . also, Please attach a copy of a county road map with location identified. Type of operation (s-Jine, layer, da;rf, etc.) ; 5wrrsa Design capacity (numLer of animals) : z000 �,.a,eow - WCAQ _ Average size of operation- (1i month pc ;u_ation avg.) : 200 0 -C�AIUQP r - W4rArl Average acreage needed for land application of waste (acres) :_ 35 aaasaassasaaaaasaasaasaasyssaaaaasaasaaa�a:aaaasaaaaaaasaanas#aaazasaaaaaaaaaaa Tec%ical specialist CA=-_IfiCatioa As a tachnical specialist designated by the North Carolina Soil and water Conservation Commission pursuant to I5A NCAC 6F .0005, I certify that the new or expanded animal waste management system as installed for the Fa---"n named above has an animal waste management plan that meets the designs, corst_ac,ion, aeration and maintenance standards and speci__cations of the Division of �:_.iro:-.:aenzal uanagem2nt said the USIA -So-_ Conservation Ser- _.._ ar_d/ow the `Tort= Carolina Soil and Water Conservation Commission pursuant to 15�. NCAC 2H.0217 and 15A NCAC 67 .0001-.COOS. The following e7,eme_nts and their corresponding minimum criteria-Inauebeen verified by me or other designated technical specialists and are Included in the plan as applicable: minimum separations (buff a=s); liners or equivalent for lagoons or waste storage ponds; waste storage capacity; adequate quantity and amount of land for waste utilization (or use of third par=y) ; access or owr:ers'r_ip of proper waste application equipment; schedule for timing of applications; application rates; loading rates; and the control of the discharge of pollutants from storawater runoff events less severe than the 25-year, 24-hour storm. !Tame of Techaical syrcialiat (Please Print) :- ron Affiliation: tFFle,57Aca 77ARn+5 C. Address (Agency) : Pro. Box t-IJR Phone No I 910592- S-7 Sign atom: Date: 31 avaaaaaaa�aaaaaasaaaaaasaaaaaasaasaaasraa�aaa##aaa:saaaaaa=aaaassaa###a Owtzer/`.SaaaQar Aq-reement I (we) understand the operation and :maintenance procedures established in the approved animal waste management plan for the a_-m named azove and will implement these -rocedurss. I (ire) know that any additional expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will requzze a new certification to be suh-mitred to the Division of Enviror-mental Management before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste f= n this system to surface .racers of the state either through a man -.wade conveyance or through rsrof= from a story event less severe t::an the 2S-year, 24-=our stcrm. The approved Plan :rill be filed at the far-= and at the office of _^e local Soil and Water Conservation District. Naae of L Ple Pr' t) PR STA6e FARMS n Signature- i— Date: *iarsae of 33aa as, if di__erent from owner (Please print) : Signat,.:re : Date - .Tote: A caange in land ownership requires notification or a new certification (if the approved plant is changed) to be submitted to the Division of =zv;rcr e.^.tal Management within 60 days of a .title transfer. D.-X USE aN Y:AC_ Sri# u�urc vi 1`4ufIi 11. UiuHi rk.� Depertment of Environment, Hedth and Naturd Resources Civisicn V Envircnmental Mcncgement Jcmes S. Hunt, Jr., Governor Jonathcn B. Howes. 5ecretcry . A. Preston Howcrd. Jr.. P.E.. Director T A L4 dft oft T:CNS F QR CM.-IT,s ICATION OF APPROVED ANIMAL WASTE MANAGE,*= PLANS FOR Nr—_.J OR A:4=4AL, WAST-L' XAaTA ZI^M'T SYSTE S SZRV-_r G FELOTS ;n order to be deemed per=itted by the Division of environmental Management (OMI), the owner of any new or expanded an:.mal waste management system constructed after January 1, 1994 which is designed to serve greater than or equal to the animal populations listed below is required to submit a signed certification form to OEM bsfc= the new animals are stocked on the farm_ Pasture operations are exempt fr:m the =equiremenc to be carte=ied. 100 head of cattle 75 horsas 250 awl=^ 1,000 ,h..p 30,000 bi."3s with a liquid waste systam The certification must be signed by the owner of the Feedlot (and manager if different from the owner) and by any technical specialist designated by the Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0001-.0005. A technical specialist must verify by an on -site inspection t!7at all applicable design and construction standards and specifications are met as installed and that all applicable operation and maintenance standards and specifications can be met. Although the actual number of animals at the faczlity may vary. from time to time, the design capacity of the waste handling system should be used to determine if a farm is subject to the certification requirement. For example, if the waste system for a feedlot is designed to handle 300 hogs but the wrerage population will be 200 hogs, then the waste management system requires a certification. This certification is rte'.:ired by regulations gover :lag animal waste management systems adopted by the environmental Management Commission (MC) an December 10, 1992 (Title I5A NCAC 2H .0217) . On the reverse side of this page is the certification for= which must be suI=4 t:ted to DEM before new animals are stacked on the fans. assistance in completi:zg the fo= can be obtained from one of the local agricultural agencies such as the sail and •.racer conservation discrict, the USDA -Soil Conservation Service, or the N.C. Cocperative extension Service. The form should be sent to: Department of Environment, Health and Division of Environmental Management Water Quality Section, Planning Branca P.O. Sox 29535 Raleigh, N.C. 27626-0535 Phone: 919-733-5083 Form ID: A=1EWOI94 Natural Resources a Steve W. Tedder, Chief Water Quality Section Care: &_ 7..e5s3 P.C. 8cx 29535, 7deigh. Ncrrh Ccrcrir, z 27626.06-15 Telephone 9i9-733-7035 FAX 939-733-2496 An Ecud Cc=cr%.nrtyAt`xmc*ve Ac^cr, cnCicyer SMrecyCedl 10%or pccer 9EGiS7 ii-'`N FORM FOR ANIZy-; .,� = 0T CtiZERA :ONS 0eparrment of environment, Heal t-h andNatural Resources Division of Environmental Management Water Quality Sec_icn if the animal waste management system for ycu_ feedlot operation is designed to serve more t an or equal to 100 bead of cattle, 75 horses, 230 swine, 1,000 sheep, or 30,000 bird's that are served by a liquid waste system, then t~_s farm must !:e filled out and mailed by December 31; 1993 Pursuant = __A NCAC 2 .02_7 (c) in order to be deemed permitted by DEM. ?lease Priam clears y . a = z Name ",P { Ci ,7j mailing Address Count",: Phone No (7 IG) Owner (s) Name: Po- C"-i Manage= (s ) Name: U Lessee Name a== Locacion (tee as specific as possible: road names, direction, milepost, etc.) =rT�m r-- i"i"Arno 171 t r `VIA[ FQ �_+kjrj 1&;I- rc, R-rr.r4 fQZ QJLJ� i VI 1-i'I f' ►—, ri h e -, t . 4 ! , rv1 1 n . . 4:rt b .rN A �Ale ram— -1-L i r 1 �=! L. Lac itudeILong it_de if ;mown: � cp-i c 3-b)cl _��-!1 .. Design capacicv of animal waste management system (Number and type cf confined a_r_Wal (s1) !''j. row a c.j Average animal population on the farm (Number and type of animal (s) -raised) : c r) e, .) xy jo i Year production. Began: `Q'I ASCS Tract No.7 7 Type of Waste Management System Used: jFn J f Acres Available for Land App l- . cataJ c Waste: Owner(s) Signature(s) :� OATS: 111Z3�� s DATE:-- ! i ^ State of North Carolina 1J 'JI/�/` Department of Environment, Health and Natural Resources Division of Water Quality Non -Discharge Permit Application Form / Survey (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) I. General Permit - Liquid Animal Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any correc6ns which are appropriate. If a question has not b Division, please = complete as best as possible. Do not le s iManswered.. Application Date: 14 S E P 1 6 1991 r FAYETTEVILLE REQUIRED ITEMS CHECKLIST REG. OFFICE Please indicate that you have included the following required items by signing your initials in the space provided next to each item. �1 1. One completed and signed original and one copy of the application for General Permit -Animal Waste Operations; 2. Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is disposed; 3. Two copies of the Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, one must be completed prior to submittal of a general permit application for animal waste operations. 1 �KD)WILTVI = Q10117Ilia VI M 11IN 1. Farm's name: P-19 X A E A 2. Print Land Owner's name: _image Farms 3. Land Owner's Mailing address. PO Box 438 City: _Clinton NC Zip: 28328 Telephone Number: 592-5771 4. County where farm is located: 5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified). On north side of SR L2I4 approx. 4 miles east of McDaniel. 6_ Print Farm Manager's name (if different from Land Owner): Jell" P-Eeriagg 7. Lessee's me rato a (if applicable; please circle which type is listed): PrestagePrestage Farms 82 - 346 FORM: AWO-G-E 2/26/97 Page 1 of 3 III. OPERATION INFORMATION: 343 1. Farm No.: 82-,,;d6 2. Operation Description_ _Swine operation Farrow to Wean 2000 - Certified Design Capacity Is the above information correct? Q yes; F771 no. If no, correct below using the design capacity of the facility Tyne of Swine No. of Animals Type _of�Poultry No. of Animals Type of Cattle No. of Animals 0 Wean to Feeder 0 Feeder to Finish ♦ Farrow to Wean (# sow) 4000 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) 0 Layer 0 Non -Layer 0 Turkey 0 Dairy 0 Beef Other Type of Livestock on the farm: No. of Animals: 3. Acreage cleared and available for application: 3A2&_; Required Acreage (as listed in the CAWMP): 5 /• O 4. Number of Lagoons: IF Z ; Total Capacity: ?.>aJ8 Cubic Feet (ft3) Number of Storage Ponds: "- ; Total Capacity: 5. Is animal waste being applied on any field which has subsurface drains? 6. Are subsurface drains present in the vicinity of or under the lagoon? IV. APPLICANT'S CERTIFICATION: Cubic Feet (ft3) YES or 0 YES or 9 (please circle one) (please circle one) I, P`ItE5TA6e F4&r s Z++c. la W . i-t . Paes rA 6E (Land Owner's name listed in question H.2), attest that this application for P-M A SB (Farm name listed in question H.1) has been reviewed by the and is accurate and complete t t of my knowledge. I understand that if all required parts of this application are not completed and that if'allrequired s porting in rmation and attachments are not included, this application package will be ret ed to me as incomplete. Signaturea'�ufo Date V . MANAGER'S CERTIFICATION: (complete only if different from the land Owner) I, (Manager's name listed in question 1I.6), attest that this application for (Farm name listed in question II.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FORM: AWO-G-E 2/26/97 Page 2 of 3 ANIMAL WASTE UTILIZATION PLAN Producer: Location: Telephone: Type Operation: Number of Animals: (Design Capacity) STORAGE STRUCTURE: APPLICATION B=OD: PRESTAGE FAREMS INC. P.O. BOX 438 CLINTON NC 28329 592-5771 Existing Farrow to Weanling Swine 4000.00 sows Anaerobic Waste Treatment Lagoon Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient.'' Waste should be analyzed before each application cycle. Annual soil_ tests are strongly -:encouraged so that all plant nutrients can be balanced for"riealistic' yields of -the crop to'be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Page: 1 ANIMAL WASTE UTILIZATION PLAN S. Wind conditions should also be considered to avoid drift and downKind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. - This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific = crop production. s This waste utilization lan, if carried out, meets the requirements P for compliance with 15A NCAC 2H .0217 ' ado ted by the Environmental Management .Commission:' '• AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 4000 sows x 6.1 tons waste/sows/year = 24400 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 4000 sows x 5.4 lbs PAN/sows/year = 21600 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on _ the crop to be grown, soil type and surface application_ Page: 2 Z. .r ANIMAL WASTE UTILIZATION PLAN TABLE 1: ACRES OWNED BY PRODUCER ;TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LES COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N = -- PER AC AC USED ---- or -------- APPLY RESID. APPLIC METH N TIME 10977 1-4 Ca.B BC 6 5 325 0 51.0 16575 I MAR-OCT 10977 --1-4 SG 1 1100 0 151-0 15100 I SEP-MAY = END TOTAL 121675 h . k" `r�Indicates that this field is being 'overseeded (i.e. �'u = nterplanted}4 o`r winter annuals ;follow summer annuals. NOTE. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require'farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This _.. plan only addresses nitrogen. Page: 3 ANIMAL WASTE UTILIZATION PLAN TABLE 2 : 'ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specification 2.) TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED' or------ APPLY RESID. APPLIC METH N TIME END TOTAL 10 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. In interplanted fields (i.e. small grain, etc, interseeded . =-in -bermudagrass) , forage must be removed through grazing,. .. J grazing, , P grazed_ -= 3,�? hay..;and/or . • silage. . Where.} razin plants should be . . when';they';'re'ach a height °of six to nine inches_ Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass_ This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results_ Page: 4 k ANIMAL WASTE UTILIZATION PLAN I I ;, 11 Acreage figures may exceed total acreage in fields due to overseeding. " -lbs AW N (animal waste nitrogen) equals total required nitrogen less 'any commercial nitrogen (COMM N) supplied. ­nd ---The-following legend explains the crop codes used in table,s,-1,-.-a2 above: CROP CODE CROP UNITS PER UNIT 50 100 BIC HYBRID BERMUDAGRASS-CONTROLLED GRAZED SMALL GRAIN OVERSEEDED TONS AC TABLE I is ecr Zos mod` 4_2 TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED 51 21675 0 0 51 -21675 BALANCE -75 ------------------- ***.'This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Page: 5 ANTMAL WASTE UTILIZATION PLAN *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3520 pounds of plant available nitrogen per year in the sludge If you remove,the sludge every 5 years, you will have approximately 17600 ..; pounds,of.._PAN to utilize. - Assuming you apply this PAN to hybrid `. ; 4�• bermudagrass hayland at the rate of 300.pounds of nitrogen per acre, -'!you will need 58.6666666667 acres of land. If you apply the sludge' to corn at the rate of 125 pounds of nitrogen per acre, you will need 140.8 acres of land. Please be aware that these are only estimates of the PAN and : land needed. Actual requirements could vary by 25. depending on your sludge waste analysis, soil types, realistic yields, and application -. methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables I and 2. Failure to apply the recommended rates and Page: 6 ANIMAL WASTE UTILIZATION PLAN amounts of nitrogen shown in the tables may make this plan invalid. .'The following table is provided as a guide for establishing application gates and amounts. (Application RatelaPlic Amount Tract Field i 10977.1 1-4 I 10977 --1-4 t Soil Type CaB Crop BC SG P (in/hr) (inches) I i 0.60 *0.95 This is the umaximum application amount allowed for the soil :assuming '_the -amount::'of-:nitrogen allowed for the crop is' --not over :appliad_-?`` In�maiiy. situations,, the application amount shown ,cannot be appZ ed because -of -,theenitrogen limitation.' The maximum application"amount Ysi own"can'"be applied under 'optirnum soil conditions_ Your facility is designed for 180.00 days of temporary storage and the temporary storage must be removed on the average of once every 6.00 months. In no instance should the volume of the waste be stored in your stracture be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION iU �P rewri :z^ Cv►�bwe �.-rr ja c� 5 are 4- 61d ?f.t+j• Page: 7 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate. land on which to properly apply the waste_ If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. Animal waste shall be applied to land eroding less than S tons . ear per acre per Waste may be applied to land that is eroding p P y but less than to tons -per acre per year at 5.:=or-'more tons, .. providing grass filter strips are installed where runoff leaves'-- F^ -the field.: (See FOTG Standard 393 -Filter-Strip) = 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 5. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 8 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more . than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than _- swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 3. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 4 .' Waste "shall be applied in a manner not to reach other property-. 'and public right-of-ways_ 5.t' Animal waste"shall not"be discharged into surface wagers, - drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly inton water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 15. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas_ shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible_ Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 9 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion_ 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. "21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. waste shall be tested within Go days of utilization and soil shall be tested at least annually at crop sites where waste • :_` products are applied_ Nitrogen shall be the rate - determining YyJ .V- •F-.. •`�;. �:`•=- �•_= element':--.-= '`Zinc and copper levels in the soils shall be 7 monitored and alternative crop sites shall be used when thes --- - metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina requlations. Page: 10 ANIMAL WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Paz=:PZ9A-B Owner/Manager Agreement: I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new - facilities will require a new certification to be submitted to the North Carolina Division of Environmental Management (NCDEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface wasters of the state from a storm event less severe than the 25- year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDEM upon request- in.- '•''7, ME Name of Facility Owner: PRESTAGE FA_RM4S INC. Signature: Date: Name of Manager(if /ifferent from owner): Signature: Date: Name of Person Preparing Plan: (Please princ)Randall N. Barefoot Affiliation:Prestage Farms Inc. Phone No. Address (Agency): P.O. Box 438 Clinton NC 28329 Signature: Date: Jr Page: 1Z Le —L L P� 4 aX.jP ti X 1 �r KJLit a,i iw L M.cr �,�ic.. � { �L�'��Y' J,l.•"p�Yit^ tw, ^ A} rSM,. `� �"YJ K 'Aa•� aSc"�„���i 5,. ���r�1� wi CLINT nd, f 1p 2 ol lb r s � w +.1 •Tv t ". � rF. } t, a Y�� L 1 LZD R �siw�`k' �rYi�`ra. C.i��F J�,k ,. ,;.11 �• I3 F. Yt h j�y F.I j{Yo. S M1 �.✓'T�'F� , } I' f,+ s qa C ti• y Y 1 b ,r. i IIuIMti "uj�� „LR uv • 1F-W,"a I SOUTHERN STATES Farm Map Produced with EASi Suite Page Dec 15, 2006 (c) 2001-2006, MapShols, Inc.