HomeMy WebLinkAbout820343_CORRESPONDENCE_20171231NORTH CAROLINA
Department of Envimnmentai Qual
Animal Waste Management System Operator Designation Form
WPCSOCC
. NCAC 15A 8F .0201
FacWty/Farm Name:
Permit #: AYVS820343 Facility ID#: 82 �343 County: Sampson
Operator In Charge (OIC)
Name: Cgcll Glenn Register
First Midge Ids, Jr, Sr, etc.
Cert Type / Number_ 1001499 Work Phone: ( 910 L_ 592-5771
Signature: Date: ep-3 �f
"I certify that I agree to my designation as the Operator in Charge for the facility noted. I understand and will abide by the rules and regulations
pertaining to the responsibilities set forth in 15A NCAC 08F .0203 and failing to do so can result in Disciplinary Actions by the Water
Pollution Control System Operators Certification Commission."
Back-up Operator In Charge (Back-up OIC) (Optional)
Name
Firs,
Middle tds, Jr, Sr, etc.
•Cert Type / Number: Work Phone:
Date:
"I certify that I agree to my designation as Back-up Operator in Charge for the facility noted. I understand and will abide by the rules and
regulations pertaining to the responsibilities set forth in 15A NCAC 08F .0203 and failing to do so can result in Disciplinary Actions by the
Water Pollution Control System Operators Certification Commission."
Owner/Permittee Name: Presage Farms Inc. -
Phone #: ( 910////,., 592-5771
_ Fax##.
Signature:
Date:
(Owner or authorized agent)
Mail, fax or email the
WPCSOCC, 1618 Mail Service Center, Raleigh, NC 27699-1618 Fax: 919.715.2726
original to:
Email'oertailrmfa�kedeu%goy
Mail or fax a copy to the
Asheville
Fayetteville
Mooresville
Raleigh
appropriate Regional Office.
2090 US Hwy 70
225 Green St
610 E Center Ave
3800 Barrett Dr
Swannanoa 28778
Suite 714
Suite 301
Raleigh 27609
Fax: 828.299.7043
Fayetteville 28301-5043
Mooresville 28115
Fax: 919.571.4718
Phone- 828.2%.45M
Fax: 910.486.0707
Fax: 704.663.6040
Phone:919.791A200
Phoen:910.433.3300
Phone:704.663.16"
Washington
Wilmington
Winston-Salem
943 Washington Sq Mail
127 Cardinal Dr
450 W. Hanes Mall Rd
Washington 27999
Wilmington 28405-2845
Winston-Salem 27105
•
Fax:252.946.9215
Fax:910.3502AN
Fax:336.776.9797
Phone:252.946.6481
Phone:910.796.7215
Phone:336.776.99M
(Retain a copy of this form for your records)
Revised 05-2015
Waste Utilization Plan.
Producer: PrestagF Farms Inc.
Name of Farm: P-19A&B
Location: PA, Box 438
Clinton, N.C. 28329
Phone: (910)-592-5771
Type of Operation: Farrow -Wean
Number of Animal: 4000
Storage Structure: Anaerobic Lagoon
Method of Application: Irrigation
Amount of waste produced per year:
Amount of plant available N (PAN) produced/year:
County: Sampson
24376 ton/year
21600 tbs./year
The waste from your animal facility must be land applied at a specked rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer require( for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient_ Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do not apply waste on saturated soils , when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. if you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases you may want to have plant analysis made, which
RECEIVED / DENR / DWQ
Aquifer Protection Section
MAR 2 7 2009
P-19A&B
Page 2
could allow additional waste to be applied. Provision_ shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the croY type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carried out, meets the requirements for coripliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILi ATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac.
10977
1 A
CaB
CB-Gr
6.5
50
5
1625
Mar -Oct
325
10977
1A
CaB
SG
1
100
'5
500
Oct -Mar
100
10977
4A
CaB
CB-Gr
6.5
50
4.6
1495
Mar -Oct
325
10977
4A
CaB
SG
1
100
'4.6
460
Oct -Mar
100
10977
413
CaB
CB-Gr
6.5
50
3.80
1235
Mar -Oct
325
10977
413
CaB
SG
1
100
'3.8
380
Oct -Mar
100
10977
4C
CaB
CB-Gr
6.5
50
1.6
520
Mar -Oct
325
10977
4C
CaB
SG
1
100
'1.6
160
Oct -Mar
100
10977
4D
CaB
CB-Gr
6.5
50
4.21
1365
Mar -Oct
325
10977
4D
CaB
SG
1
100
'4.2
420
Oct -Mar
100
10977
4E
CaB
CB-Gr
6.5
50
2.1
683
Mar -Oct
325
10977
4E
CaB
SG
1
100
'2.1
210
Oct -Mar
100
10977
4F
CaB
CB-Gr
6.5
50
4.2
1365
Mar -Oct
325
10977
4F
CaB
SG
1
100
'4.2
420
Oct -Mar
100
10977
11 A
CaB
CB-Gr
6.5
50
2.7
878
Mar -Oct
325
10977
11A
CaB
SG
1
100
'2.7
270
Oct -Mar
100
10977
11 B
CaB
CB-Gr
6.5
50
1.8
585
Mar -Oct
325
10977
11 B
CaB
SG
1
100
' 1.8
180
Oct -Mar
100
10977
11 C
CaB
CB-Gr
6.5
50
5.6
1820
Mar -Oct
325
10977
11C
CaB
SG
1
100
5.6
560
Oct -Mar
100
10977
11 D
CaB
CB-Gr
6.5
50
3.5
1138
Mar -Oct
325
10977
11D
CaB
SG
1
100
'3.5
350
Oct -Mar
100
10977
11 E
CaB
CB-Gr
6.5
50
4.7
1528
Mar -Oct
325
10977
11 E
CaB
SG
1
100
'4.7
470
Oct -Mar
100
10977
11 F
CaB
CB-Gr
6.5
50
3.3
1073
Mar -Oct
325
10977
11F
CaB
SG
1
100
'3.3
330
Oct -Mar
100
10977
11 G
CaB
CB-Gr
6.5
50
3.9
1268
Mar -Oct
325
10977
11 G
CaB
SG
1
100
' 3.9
390
Oct -Mar
100
10977
11 H
CaB
CB-Gr
6.5
50
2.9
943
Mar -Oct
325
10977
11 H
CaB
SG
1
100
'2.9
290
Oct -Mar
100
Total 53.9 22908lbs.
Available Nitrogen 21600 lbs.
Surplus or deficit -1308 lbs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner_
P-1 SA&B Page 3
The applicator is cautioned that P and K may be over applied while nr,�=eting the N requirements_ In the future,
regulations may require farmers in some parts of North Carolina to have nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and for silage. Where grazing; plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers; filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates.
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements. Your production facility will produce approximately 3360 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 16800 lbs. of PAN to utilize. Assuming
you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 56
acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 134
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
P-19A&B
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may ,Make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No.
Field No.
Soil Type
Crop
Code
Applic_
Rate in/hr
Applic.
Amount
10977
1 A
CaB
CB-Gr
0.6
1
10977
1 A
CaB
SG
0.6
1
10977
4A
CaB
CB-Gr
0.6
1
10977
4A
CaB
SG
0.6
1
10977
4B
CaB
CB-Gr
0.6
1
10977
48
CaB
SG
0.6
1
10977
4C
CaB
CB-Gr
0.6
1
10977
4C
CaB
SG
0.6
1
10977
4D
CaB
CB-Gr
0.6
1
10977
4D
CaB
SG
0.6
1
10977
4E
CaB
CB-Gr
0.6
1
10977
4E
CaB
SG
0.6
1
10977
4F
CaB
CB-Gr
0.6
1
10977
4F
CaB
SG
0.6
1
10977
11 A
CaB
CB-Gr
0.6
1
10977
11 A
CaB
SG
0.6
1
1097.7
11 B
CaB
CB-Gr
0.6
1
10977
11 B
CaB
SG
0.6
1
10977
11 C
CaB
CB-Gr
0.6
1
10977
11 C
CaB
SG
0.6
1
10977
11 D
Cab
CB-Gr
0.6
1
10977
11 D
CaB
SG
0.6
1
10977
11 E
CaB
CB-Gr
0.6
1
10977
11 E
CaB
SG
0.6
1
10977
11 F
CaB
CB-Gr
0.6
1
.10977
11 F
CaB
SG
0.6
1
10977
11 G
CaB
CB-Gr
0.6
1
10977
11 G
CaB
SG
0.6
1
10977
11 H
CaB
CB-Gr
0.6
1
10977
11 H
CaB
SG
0.6
1
P-19A&B
Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Calf your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
This plan was rewritten to incorporate pulls instead of fields.
P-19A&B
Page 6
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply waste. If the producer
does not own adequate land to. properly dispose of waste , he/she shall provide a copy of
an agreement with a landowner who is within a reasonable proximity, allowing himlher the
use of the land for waste application. It is the responsibility of the owner of the facility to
secure an update of the Waste Utilization Plan when there is a change in the operation,
increase in the number of animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climatic conditions, and level
of management, unless there are regulations that restrict the rate of application for other
nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per
year providing grass filter strips are installed where runoff leaves the field. (See FOTG
standard 393 - Filter Strip).
5. Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to conservation tilled crops or grassland,
the waste may be broadcast provided the application does not occur during a season
prone to flooding. (See "Weather and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff
does not occur offsite or to the surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a
high potentual for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste
shall not be applied more than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residenrial property boundary
and from any perennial stream or river (other than an irrigation ditch or canal. Animal
waste other than swine waste from facilities sited on or after October 1, 1995), shall not be
applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips).
P-19A&B
Page 7
REQUIRED SPEC IFICATi,)NS
(continued)
12. Animal waste shall not be applied closer than 100 feet to wells.
±3. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned
by he landowner.
14. Waste shall be applied in a manner not to reach other property and public right-of-ways.
15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a "technical specialist".
Animal waste shall not be applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways, waste shall be applied at agronomic rates in a
manner that causes no runoff or drift from the site.
16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
17. A protective cover of appropriate vegtation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidences of
erosion, leakage or discharge.
18. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illigal discharge, pollution and erosion.
19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
20. Animal waste can be used in a rotation that includes vegetation and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption it should only be applied pre -plant with no further applications of animal waste
during the crop season.
21. Highly visible markers shall be installed to mark the top and the bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
element. Zinc and copper levels in the soil shall be monitored and alternative crop sites
shall be used when these metal approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste analysis records shall be kept
for five (5) years. Poultry dry waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North Carolina regulations.
Page 8
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: P- i 9A&i3
Owner/Manager Agreement Prestage Farms Inc.
I (we) understand and will follow and implement the specifications and the operation and maintenance proce-
dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. 1 (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour
storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Prestage Farms Inc.
Signature:
Name of Manager (If different from owner)
Signature:
Name of Person Preparing Plan: James L. Lamb
Affiliation: Prestage Farms, Inc.
Address: P.O. Box 438
Clinton, NC 28329
Signature:
Phone: 914-596-5814
Date:
Date:
Date: l�Zk.; k M;
Michael F. Easley, Governor
O�O� W A r�RpG
July 1, 2007
Prestage Farms Inc
P-19 A&B
PO Box 438
Clinton, NC 28329
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
jUI4 2 7 20177
Subject: Certificate of Coverage No. AWS820343
P-19 A&B
Animal Waste Management System
Sampson County
Dear Prestage Farms Inc:
In accordance with your application received on 20-Feb-07, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to Prestage Farms Inc, authorizing the operation of the subject
animal waste management system in accordance with General Permit AWG 100000.
This approval shall consist of the operation of this system including, but not limited to, the management
and land application of animal waste as specified in the facility's Certified Animal Waste Management
Plan (CAWMP) for the P-19 A&B, located in Sampson County, with an animal capacity of no greater
than the following swine annual averages:
Wean to Finish: 0 Feeder to Finish: 0 Boar/Stud: 0
Wean to Feeder: 0 Farrow to Wean: 4000 Gilts: 0
Farrow to Finish: 0 Farrow to Feeder: 0
If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows.
Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows
may be replaced by gilts at a rate of 4 gilts for every 3 sows
The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES
COC issued to this facility with an expiration date of July 1, 2007. You are required to continue
conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension
in Condition III.19 does not apply.
Pursuant to this COC, you are authorized and required to operate the system in conformity with the
conditions and limitations. as specified in the General Permit, the facility's CAWMP, and this COC. An
adequate system for collecting and maintaining the required monitoring data and operational information
must be established for this facility. Any increase in waste production greater than the certified design
capacity or increase in number of animals authorized by this COC (as provided above) will require a
modification to the CAWMP and this COC and must be completed prior to actual increase in either
wastewater flow or number of animals.
Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is
a package containing the new and revised forms used for record keeping and reporting. Please per+
careful attention to the record kegping and monitorin conditions in this permit.
Aquifer Protection Section 1636 Mail Service Center
Internet: www.ncwatemualitv.orE location: 2728 Capital Boulevard
An Equal Opportun4/Afirmalive Anion Employer— 50% Rerycled110% Post Consumer Paper
N%Carolina
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Raleigh, NC 27699-1636 Telephone: (919) 733-3221
Raleigh, NC 27604 Fax 1: (919) 715-0588
Fax 2: (919)715-6048
Customer Service: (877) 623-6748
If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
4'
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation
shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a
spray field.
Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall
continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS
standards and the permit is rescinded by the Division.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the staff member listed below for information on this
process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Aquifer Protection staff may be reached at 910433-3300. If you need additional information concerning
this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-
3221.
Sincerely,
for Coleen H. Sullins
Enclosures (General Permit AWG100000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Sampson County Health Department
Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files
Permit File AWS820343
December 1, 2006
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Prestage Farms Inc
P-19 A&B
PO Box 438
Clinton, NC 28329
Michael F. Easley, Governor
William G. Ross Jr., secretary
North Carolina Department of Environment and Natural Resources
Subject: Application for Renewal of Coverage for Expiring NPDES General Permit
Dear Permittee:
Alan W. Klimek. P.E. Director
Division of Water Quality
RECEIVED
DEC 06 M
W - FAYETlpAlf l SOM GM
Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on
July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to
retain coverage under an NPDES General Permit Copies of the draft animal waste operation NPDES general permits and the State
Non -Discharge General Permits are available at hiLtp://h2o.enr.state.nc.us/aps/afou/downloads.htm or by writing or calling:
NCDENR — DWQ Animal Feeding Operations Unit
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 733-3221
In order to assure Your continued coverage under one of these two types of general permits, you must submit an application for permit
coverage to the Division. Enclosed you will find a 'Request for Certificate of Coverage Facili Currently Covered by an Ex irin
NPDES General Permit.' The gRplication form must be corn leted and returned by January 2 2007. Please note. you must include
two [2) copies of your most recent Waste Utilization Plan with the application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the
Animal Feeding Operations Unit staff at 919-733-3221.
Sincerely,
Ted L. Bush, Jr., Chief
Aquifer Protection Section
Enclosures
cc (w/o enclosures): Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files - 820343
Prestage Farms Inc
Aquifer Protection Section 1636 Mail Service Center
Internet: www.ncwaterauality.oM Locatiom: 2728 Capital Boulevard
An Equal Opportunity/Affirmative Action Employer— 50% Recycled lO% Post Consumer Paper
Raleigh, NC 27699-1636 Telephone:
Raleigh, NC 27604 Fax 1:
Fax 2:
Customer Service:
1!4�.�?� Carolina
J►'utlll all
(919) . __ .,_...
(919) 715-0588
(919)715-6048
(877) 623-6748
azam
�. 01/i9/04 EON 15,32 FAX 910 592 9552 PRESTAGE FARES 1J001
ANLYL4L FACILITY ANNUAL CERTIFICATION FORM
Certificate of Coverage or Permit Number NCA2g3.3 y„County Sn ctoso_r) Year 200_5
Facility Name (as shown on Certificate of Coverage or Permit)` — A-B
Operator in Charge for this Facility �tj�� T Certification
Land application of animal waste as allowed by the above permit occta-red during the past calendar year
_- /_ YES NO. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste
was generated but not land applied, please attach an explanation on hc.w the animal waste was handled.
Part I : Facility Information:
1. Total number of application Fields ❑ or Pulls d(please check the t ppropriate box) in the Certified Animal
Waste Management Plan (CAWMP): 1_ Total U :eable Acres approved in the CAWMP
2. Total number of Fields ❑ or Pulls 14please check the appropriate box) on which land application
occurred during the year: Itl _ Total Acres on which waste was applied !�9, a.
3. Total pounds of Plant Available Nitrogen (PAN) applied during tht: year for all application sites:
4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied m mually by the CAWMP and
the permit
/. 6 7S
5. Estimated amount of total manure, litter and process wastewater sc ld or given to other persons and taken
off site during the year ' _ tons ❑ or gallor_.s d (prease check the appropriate box)
6. Annual average number of animals by type at this facility during th._ previous year:
7. Largest and smallest number of animals by type at this facility at any one time during the previous year:
Largest 4663
Smallest 39'69
(These numbers are for informational purposes only since the only permit limit on the number of animals
at the facility is the annual average numbers)
S. Facility's Integrator if applicable: r rn s ern c..
Part II: Facility Status:
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE.
1. Only animal waste generated at this facility was applied to the
the past calendar year.
RF E"5 0
itted sites during
I.' L " ,
J
DENR-FA tE t LLEREGIORALURGE
(es ❑ No
AFACF 3-14-03
1 01 / 1 Q/04 1doN 15: 33 FAX 910 592 9552 PRESTACE F.ARMS
Rol
Q 002
2. The facility was operated in such a way that there was no direct runoff of waste from dYes C No
the facility (including the houses, lagoons/storage ponds and the application sites) during
the past calendar year.
3. There was no discharge of waste to surface water from this facility during the past dyes ❑ N
calendar year.
4_ There was no freeboard violation in any lagoons or storage ponds at this facility during dYes ❑ No
the past calendar year.
5. There was no PAN application to any fields or crops at this facility greater than the EYes ❑ No
levels specified in this facility's CAWMP during the past calendar year.
6. All land application equipment was calibrated at.least once during the past calendar year_ Yes ❑ No
7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon dYes ❑ No
was designed or reduce the lagoon's minimum treatment volume to less than the volume
for which the lagoon was designed.
S_ A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. dYes ❑ No
9. Annual soils analysis were performed on each field receiving animal waste during the dYes ❑ No
past calendar year_
10. Soil pH was maintained as specified in the permit during the past calendar Year? d Yes ❑. No
11. All required monitoring and reporting was performed in accordance with the facility's dyes ❑ No
permit during the past calendar year. /
12. All operations and maintenance requirements in the permit were complied with during L''J Yes ❑ No
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Watcr Quality.
13. Crops as specified in the CAWMP were maintained during the past calendar year on all eYes ❑ N,
sites receiving animal waste and the crops grown were removed in accordance with
the facility's permit. ,/
14. All buffer requirements as specified on the permit and the CAWMP for this facility were I� Yes ❑ No
maintained during each application of animal waste during the past calendar year.
" I certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted_ Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of
my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fines and imprisonment for knowing violations."
PMe ittee Name and Title (type or print
z0gnature or %3perator in t_n.
(if different from Pelrnirtee)
21
49ZbG
Date
_� -�)C -��
Date
AFACF 3-14-03 2
sti-' �,t ,-rx•r�;y. t—••..+yt?.e._`:r--..:-r-2,S."+r„".rx-w:'.'g`A
awVb .
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number _3 Y3
B. Lagoon Identification P- / 4 H
C. Person(s) taking Measurements ITS rv,C .c tt- %'otddy _
D. Date of Measurements -.21 - os
E. Methods/Devices Used for Measurement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer:
.cam n ct r-
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
(r) -d vn n r s
c. Thi ckne s of the sludge layer if making a direct measurement with "core sampler":
F. Lagoon Surface Area (using dimensions at inside top of bank): ,i S (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acre: Use 8 points
b. If more than 1.33 acre, a. E acres x 6 = a , with maximum of 24.
(Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
1. At time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole): /. S
J. Determine distance from Maximum Liquid Level to Minimum Liquid Level:
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
level: Item J - Item I, assuming present liquid level is below Max. Liq. Level: . Jr
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measurement points): 9.7
M. Record from sludge survey data sheet the'distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points): 6,3
N. Record from sludge survey data sheet the average thickness of the sludge layer:. `E
O. Calculate the thickness of the existing Liquid Treatment Zone (item M - Item K): $.
(Note: If Item O is less than 4 ft., a sludge removal and utilization plan may be required by
N. C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed by ; !c� , F � � a ,, t _a.r,p � ^' '� � Date: 2 -.2 + — o S
Print Name Signature
White - Office Yellow - Producer
Sludge Survey Data Sheet
Lagoon Identification:
Sludge Survey Data Sheet p - 19 a
Completed by:. h r�] c _ s 4- R d J. Dater - 2, - c S
Print Name Si nature
(A)
Grid
Point
No.
(B)
Distance from liquid surface
to top of slud a
(C)
Distance from liquid surface
to la oon bottom soil
(C)-(B)
Thickness of sludge
la er
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
1
(v, C
2
S..
3
$ ?
4
�.
5
i
6
2
7
8
6
10
(.3
11
6. S
12
6'.1-
13
6.3
14
�. Y
15
(a,
16
G. 6
17
6.
18
i1
19
20
21
22
6. 3
23
24
Average
6.3
p
*All Grid Points and corresponding sludge laver thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet.
See Appendix b for conversion from inches to tenths of feet.
White - Office Yellow - Producer
a
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number
B. Lagoon Identification 13
C. Person(s) taking Measurements
D. Date of Measurements D - 1i -65,
E. Methods/Devices Used for Measurement of.
a. Distance from the lagoon liquid surface to the top of the sludge layer:
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
c. Thickness of the sludge layer if making a direct measurement with "core sampler":
F. Lagoon Surface Area (using dimensions at inside top of bank): 3. ly {acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) -
G. Estimate number of sampling points:
a. Less than 1-33 acre: Use 8 points
b. If more than 1.33 acre, 3.5Y acres x 6 = with maximum of 24.
(Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
1. At time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole):
J. Determine distance from Maximum Liquid Level to Minimum Liquid Level:
.e>
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
level: Item J - Item I, assuming present liquid level is below Max. Liq. Level:
.9
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measurement points):
M. Record from sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points): 6.3
N. Record from sludge survey data sheet the average thickness of the sludge layer:
O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - item K): S S
(Note: If Item O is less than 4 ft., a sludge removal and utilization plait may be required by
N. C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed by 7lrh,t !rmb �';�� n_,,. E,1,.,-,4 Date: .{- i!- dS
Print Name G Signature
White - Office Yellow - Producer
Sludge Survey Data Sheet
Lagoon Identification:
Sludge Survey Data Sheet P" I4B
Completed by: 3 •nes t�udc�X Date: 2 -.�/- 05
Print Name Si nature
(A)
Grid
Point
No.
(B)
Distance from liquid surface
to to of sludge
(C)
Distance from liquid surface
to lagoon bottom soil
(C)-(B)
Thickness of sludge
la er
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
1
5.5
2
G, o
3
4
6. Ll
5
S . 1
6
7
S..Z
8
6.0
9
6.
10
6.1
11
12
6,rf
13
6.S
14
, 0
15
b.
16
7.
17
18
6, 7
19
'7.1
20
'7.3
21
22
23
24
Average
o.3
g 6
*All Grid Points and corresponding sludge layer thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet.
See Appendix 6 for conversion from inches to tenths of feet.
White - Office Yellow - Producer
Michael F. Fasley, Governor
o�0� wAr�9p�
v -c
CERTIFIED MAIL
RETURN RECEIPT MUESTED
Prestage Farms
P-19 A&B
PO Box 438
Clinton NC 28328
Re: Request for Information
Facility Annual Average
P-19 A&B
NCA282343
Sampson County
Dear Prestage Farms:
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
June 21, 2005
Alan W. Klimek, P.E_ Director
Division of Water Quality
RECEIVED
JUN 24 2 05
DENR - FAYETTEALLEREGIONALOFFiCE
Based on information submitted with the facility's Animal Facility Annual Certification Form,
the Division of Water Quality (DWQ) is requesting additional information related to the annual
average of animals for the year 2004.
The Certificate of Coverage (COC) NCA282343 of your NPDES Permit states:
"This approval shall consist of the operation of this system, including, but not limited to,
the management of animal waste from the P-19 A&B located in Sampson County, with
an animal capacity of no greater than an annual average of 4,000 (4,267) Farrow to
Wean swine and the application to land as specified in the facility's Certified Animal
Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder
operation, there may also be one boar for each 15 sows. Where boars are unnecessary,
they may be replaced by an equivalent number of sows. Any of the sows may be
replaced by gilts at a rate of 4 gilts for every 3 sows."
The Division received your annual certification form on March 1, 2005. On that form, you
indicated that your annual average was 4,303. This exceeds the annual average specified in your
COC of 4,000 Farrow to Wean. To avoid possible enforcement action for a violation of your
permit, please submit the facility's stocking records for the year 2004 within thirty (30) days to
the following address:
Nam` arolina
J�Ctura!!y
Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Phone (919) 733-3221 Customer Service
Internet: http://h2o.enr.state.nc.us 2728 Capital Boulevard Raleigh, NC 27604 Fax (919) 715-0588 1-877-623-6748
Fax (919) 715-6048
An Equal Opportunity/Affirmative Action Employer— 50% Recydedl10% Post Consumer Paper
Prestage Farms
Page 2
June 21, 2005
Keith Larick
Division of Water Quality
1636 Mail Service Center
Raleigh, NC 27699-1636
Please be advised that nothing in this letter should be taken as removing from you the
responsibility or liability for failure to comply with any State Rule, State Statue or permitting
requirement.
If you have any questions regarding this letter, please do not hesitate to contact me at
(919) 715-6185 or the Fayetteville Regional Office at (910) 486-1541.
Sincerely,
Keith Larick
Animal Feeding Operations Unit
cc: File 82-343
Fayetteville Regional Office
01/19/04 MON 15:32 FAX 910 592 9552 PRESTACE FARMS 001
r �
ANIMAL FACILITY ANNUAL CERTIFICATION FORM
Certificate of Coverage or Permit Number _,fig; 8I? County r&on Year 200A
Facility Name (as showm on Certificate of Coverage or Permit)
Operator in Charge for this Facility Y-Si _ , , layerini- Certification
Land application of animal waste as allowed by the above permit occurred during the past calendar year
/ YES NO. If NO, skip Part I and Part II and proceed to the certification. Also, if anirnai waste
was generated but not land applied, please attach an explanation on how the animal waste was handled.
Part I :. Facility Information: _
1. Total number of application Fields ❑ or Pulls Z(please check the t ppropriate box) in the Certified Animal
Waste Management Plan (CAWMP): 15 Total U_:eable Acres approved in the CAWMP
' a- - -
2. Total number of Fields ❑ or Pulls L'7 (please check the appropriate box) onwhich land application
occurred during the year: _ 144 Total Acres on which waste was applied
3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites:
4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and
the permit: Q :' a 14 7S
5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken
off site during the year tons ❑ or gallons ❑ (please check the appropriate box)
6. Annual average number of animals by type at this'facility during th.-- previous year:
7. Largest and smallest number of animals by type at this facility at any onetime during the previous year:
Largest L15 7 i/
Smallest yj�gs
(These numbers are for informational purposes only since the only permit limit on the number of animals
at the facility is the annual average numbers)
8: FaciIity's Integrator if applicable: -
Ili .
Part 11. Facili Status:
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE. -
Only animal waste generated at this facility was applied to the permitted sites during Q Yes ❑ No
the past calendar year.
AFACF 3-14-03
PAR 0 2 Z�II5
4E1t'R-FAtit t1r}t�REGi01�lALO��E
01/19/04 MON 15:33 FAX 910 592 9552 PRESTAGE FARMS
@ 002
?. The facility was operated in such a way that there was no direct runoff of waste from
the facility (including -the houses, lagoons/storage ponds and the application sites) during
the past calendar year.
3. There was no discharge of waste to surface water from this facility during the past
calendar year.
4. There was no freeboard violation in any lagoons or storage ponds at this facility during
the past calendar year.
5. There was no PAN application to any fields or crops at this facility greater than the
levels specified in this facility's CAWMP during the past calendar year.
6. All land application equipment was calibrated at least once during the past calendar year.
E Yes C. No
dYes ❑ N
dYes ❑ No
iYes ❑ No
Pf Yes ❑ No
7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon VYes ❑ No
was designed or reduce the lagoon's minimum treatment volume to less than the volume
for which the lagoon was designed.
S. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification d Yes ❑ No
9. Annual soils analysis were performed on each field receiving animal waste during the OYes ❑ No
past calendar year.
10. Soil pH was maintained as specified in the permit during the past calendar Year?
Yes []No
11. All required monitoring and reporting was performed in accordance with the facility's
Yes ❑ No
permit during the past calendar year.
12_ All operations and maintenance requirements in the permit were complied with during
dyes ❑ No
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality.
13. Crops as specified in the CAWNIP were maintained during the past calendar year on all
d Yes ❑ N,
sites receiving animal waste and the crops grown were removed in accordance with
the facility's permit
14. All buffer requirements as specified on the permit and the CAWMP for this facility were
L(YCS ❑ No
maintained during each application of animal waste during the past calendar year.
" I certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of .
my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fines and imprisonment for knowing violations."
,3/^ o or
Date
different from Permittee)
AFACF 3-14-03 2
r 1.
Lagoon Sludge Sunray Form
A. Farm Permit or DWQ Identification Number 92- 4
B_ Lagoon Identification
C. Person(s) taking Measurements mc� 4-
D. Date of Measurements 11 7 D 4-
E. WdxKslDevicas Used for Measuement of.
a. Distance from the lagoon liquid surface to the top of the sludge layer.
b. Distance from the lagoon liquid surface to the bottom (sail) of lagoon:
P016t cA;,th rrleQs-ur€m2nt
c- Thickness of the sludge layer If making a direct measurement with 'core sampler
F. Lagoon Surface Area (using d nwmiorm at the inside top of flank): , .7 (acres)
(Draw sketch of lagoon on a separate sheet and list th orn, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acres: Use 8 points
- b. K more than 1.33 ass. , 5' acres x 6 = 2"� , with maximum of 24.
(using sketch and dimensions, develop a uniform 'grid' that has number of Intersection points that match
most closely with the estimated number of sampling paints needed. Number the grid Intersectim pofrits an
the lagoon grid to-porrespond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and nxmrd data an 'Sludge Survey Data Sheer.
1. At the time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (manure at the lagoon gage pole): �
J. Determine distance from Maximum Liquid limit to Minimum Liquid Level:
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
Level: ItemJ - Item I, assuming present liquid level is below Max. L1q. Level:
% • Z
L. Record from sludge survey data sheet the distance from the present &quid surfara level
to the lagoon bottom (average for all the measuement points):
M. Record from the sludge survey data sheet the dstance from the present liquid surface level
to the tap of the sludge layer (average for all the measurement points):
/
ca r—
N. Record from the sludge survey data sheetthe average Vdc k ness of the sludge layer:
�•
0. Calculate (he thickness of the existing Liquid Treatment Zone (Item M - Item K):
(Note: If item O is less than 4 ft, a sludge removal and utilization plan may be required by
N.C. DWQ. See your spectilc permit or contact DWQ for more information.)
P. Proceed to the sludge Volume Warksheet 9 desire to calculate sludge volume for reftugilm shaped
lagoon with uniform side slope.
Completed by: A14cyt-'Rus�_ Q Date: j 1 O
s
Sludge Survey Data Sheet
Lagoon Identification:
Completed By: 7A,w f o C 42
atDate: i 7 0 4
Print Name Signature
Grid
Point
No.
Distance from liquid surface 'Distance
to top of sl ud_g e
from liquid urface
—tD lagoon bottom (so*
Thickness of sludge
layer
Ji--
I
I R
•
* All Grid Points and co n i e awin on
attached to this Sludae SIMM Data Sheet
Conversion Table From Inches to Tenths of feet
Inches
Tenths of feet
Indies
Tenths of feet
1
0.1
7
0.6
2
0.2
8
0.7
3
0.2
9
0.7
4
0.3
10
0.8
5
0.4
11
0.9
6
0.5
12
1.0
Lagoon Sludge Survey Form
A Farm Permit or DWQ Identification Number aZ -3.
B. Lagoon Irlerdtacatian
C. Person(s) taking Measurements
D. Date of Measurements p
E. MethadslDavices Used for Measuement of.
a. Distance from the lagoon liquid surface to the top of the sludge layer.
- 1Q na1 g
b. Distance Cram the lagoon liquid surface to the bottom (soh) of lagoon:
_. - PC'1 ,_ u:Ith mj� LS.urem0-n-f
c. Thickness of the sludge layer If making a direct measurement with 'core sampler"
F. Lagoon Surface Area (using dimensions at the Inside top of bank): (acres)
(Draw sketch of lagoon on a separate sheet and lit dirnera Gns, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acres: Use 8 points
_ b. ff more than 1.33 acres. _ acres x 6 = . with rrmw tt um of 24.
(using sketch and dimensions. develop a unifirm 'grid' that has number of frOmadion points dw m8tdr
most closely with the estimated number of sampling points nseded. Number the grid intetseckin points on
the lagoon grid to correspond with the data to be n oo 4ed for points of measurement.)
H- Conduct sludge survey and retard data on 'Sludge Survey Data Sheet'.
I. At the time of sludge survey, also measure the distanoe from time Mw tmurn Liquid Level
to the Present Liquid Level (measure at the lagoon gage
J. Determine distance from Maximum Liquid limit to Mintmttm LkpAd Level:
2, Q
(Uetermffte from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
Level: ItermJ - Iltern 1, assuming present liquid level is below Max. Llq. Level:
�r
L. Record from sludge survey data street the dunce from the present liquid surface level
to the lagoon bottom (average for all the measuement
r
points):
M. Record from the sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points):
�
N. Record from the sludge survey data sheetthe average edcWmm of the sludge layer
2.2
O. Calculate the Ihickrwss of the existing Liquid Treatment Zone (ttern M - ftern K):
(Notre: If item Q is less than 4 fL. a sludge removal and utilization plan may be required by
_ N.C. DWQ. See your sped tc pemrit or contact DWQ for more initi0rrnation.)
P. Proceed to the sludge Volume Woftheet if desire to calculate sludge volume for reTangtdar shaped
Lagoon with uniform side slope.
Completed by: . V d J? Date: 1 7
Sludge Survey Data Sheet
Completed By- L
Pr1nt Name
Lagoon IdenVication:
Signatlt
Date: ! 7 0+
Grid
Point
r
Distance ftom liquid surface
to top of r r :
Distance from liquid surface
to lagoon bottom
IL
i7rW-1
11-010
* All Grid ftnts and eorresoandIng sluff laver thiclorrass must be shown gaa jk2jeh
attatchod to this Sludg,§MM Data Sliest.
Conversinn T2t&- Fmm Inrhom to Tnnttm of Mat
Inches
Tenths of feet
Inches
Tenths of feet
1
0.1
7
0.6
2
0.2
8
0.7
3
0.2
9
0.7
4
0.3
10
0.8
5
0.4
11
0.9
6
0.5
12
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ANIMAL WASTE UTILIZATION PLAN
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: P19A-B
Owner/Manager Agreement
I (we) understand and will follow and implement the specifications
and the operation and maintenance procedures established in the ,
approved animal waste utilization plan for the farm named above. i
(we) know that any expansion to the existing design capacity of the
waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the
North Carolina Division of Environmental Management (NCDEM) before
the new animals are stocked. I (we) also understand that there
must be no discharge of animal waste from this system to surface
wasters of the state from a storm event less severe than the 25-
year, 24-hour storm. The approved plan will be filed on -site at
the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDEM
upon request.
Name of Facility Owner: PRESTAGE FAREMS INC.
(Please print)
Signature: ,]Date:
Name of Manager(If different from owner):
Signature:
Date:
Name of Person Preparing Plan: (Please print)Randall N. Barefoot
Affiliation:Prestage Farms Inc. Phone No.
Address (Agency): P.O. Box 438
Clinton NC 28329
Signature: Date: Jr
Page: I1
AN=MAT WASTE PL1Fi C3RT=7XCAIION 70A Hr'R OR R?A=ZD FZZMLCTS
Plsasa return the eoagleted fc= to this Division of Ravi.=or.mental ma-agement at
the add --ass on the revessa side of this fora.
Name of farm (Please print) : QQE3TA6r FARMS Inc. P - 1 9 8 - -
nd -ens Am. Bex -Fk3s _
Ctri►Ton .,.Z nC B3B Phone No. J 9,o S92- 77r
County: S.Af".*Son
7a_-m location: Latitude and Long itude:QA5 e 23019/� f + _ (= quiwed) . also,
Please attach a copy of a county road map with location identified.
Type of operation (s-Jine, layer, da;rf, etc.) ; 5wrrsa
Design capacity (numLer of animals) : z000 �,.a,eow - WCAQ _
Average size of operation- (1i month pc ;u_ation avg.) : 200 0 -C�AIUQP r - W4rArl
Average acreage needed for land application of waste (acres) :_ 35
aaasaassasaaaaasaasaasaasyssaaaaasaasaaa�a:aaaasaaaaaaasaanas#aaazasaaaaaaaaaaa
Tec%ical specialist CA=-_IfiCatioa
As a tachnical specialist designated by the North Carolina Soil and water
Conservation Commission pursuant to I5A NCAC 6F .0005, I certify that the new or
expanded animal waste management system as installed for the Fa---"n named above
has an animal waste management plan that meets the designs, corst_ac,ion,
aeration and maintenance standards and speci__cations of the Division of
�:_.iro:-.:aenzal uanagem2nt said the USIA -So-_ Conservation Ser- _.._ ar_d/ow the `Tort=
Carolina Soil and Water Conservation Commission pursuant to 15�. NCAC 2H.0217 and
15A NCAC 67 .0001-.COOS. The following e7,eme_nts and their corresponding minimum
criteria-Inauebeen verified by me or other designated technical specialists and
are Included in the plan as applicable: minimum separations (buff a=s); liners or
equivalent for lagoons or waste storage ponds; waste storage capacity; adequate
quantity and amount of land for waste utilization (or use of third par=y) ; access
or owr:ers'r_ip of proper waste application equipment; schedule for timing of
applications; application rates; loading rates; and the control of the discharge
of pollutants from storawater runoff events less severe than the 25-year, 24-hour
storm.
!Tame of Techaical syrcialiat (Please Print) :- ron
Affiliation: tFFle,57Aca 77ARn+5 C.
Address (Agency) : Pro. Box t-IJR Phone No I 910592- S-7
Sign atom: Date: 31
avaaaaaaa�aaaaaasaaaaaasaaaaaasaasaaasraa�aaa##aaa:saaaaaa=aaaassaa###a
Owtzer/`.SaaaQar Aq-reement
I (we) understand the operation and :maintenance procedures established in the
approved animal waste management plan for the a_-m named azove and will implement
these -rocedurss. I (ire) know that any additional expansion to the existing
design capacity of the waste treatment and storage system or construction of new
facilities will requzze a new certification to be suh-mitred to the Division of
Enviror-mental Management before the new animals are stocked. I (we) also
understand that there must be no discharge of animal waste f= n this system to
surface .racers of the state either through a man -.wade conveyance or through
rsrof= from a story event less severe t::an the 2S-year, 24-=our stcrm. The
approved Plan :rill be filed at the far-= and at the office of _^e local Soil and
Water Conservation District.
Naae of L Ple Pr' t) PR STA6e FARMS n
Signature- i— Date:
*iarsae of 33aa as, if di__erent from owner (Please print) :
Signat,.:re : Date -
.Tote: A caange in land ownership requires notification or a new certification
(if the approved plant is changed) to be submitted to the Division of
=zv;rcr e.^.tal Management within 60 days of a .title transfer.
D.-X USE aN Y:AC_ Sri#
u�urc vi 1`4ufIi 11. UiuHi rk.�
Depertment of Environment,
Hedth and Naturd Resources
Civisicn V Envircnmental Mcncgement
Jcmes S. Hunt, Jr., Governor
Jonathcn B. Howes. 5ecretcry .
A. Preston Howcrd. Jr.. P.E.. Director
T
A L4
dft oft
T:CNS F QR CM.-IT,s ICATION OF APPROVED ANIMAL WASTE MANAGE,*= PLANS FOR
Nr—_.J OR A:4=4AL, WAST-L' XAaTA ZI^M'T SYSTE S SZRV-_r G FELOTS
;n order to be deemed per=itted by the Division of environmental Management
(OMI), the owner of any new or expanded an:.mal waste management system
constructed after January 1, 1994 which is designed to serve greater than or
equal to the animal populations listed below is required to submit a signed
certification form to OEM bsfc= the new animals are stocked on the farm_
Pasture operations are exempt fr:m the =equiremenc to be carte=ied.
100 head of cattle
75 horsas
250 awl=^
1,000 ,h..p
30,000 bi."3s with a liquid waste systam
The certification must be signed by the owner of the Feedlot (and manager if
different from the owner) and by any technical specialist designated by the Soil
and Water Conservation Commission pursuant to 15A NCAC 6F .0001-.0005. A
technical specialist must verify by an on -site inspection t!7at all applicable
design and construction standards and specifications are met as installed and
that all applicable operation and maintenance standards and specifications can
be met.
Although the actual number of animals at the faczlity may vary. from time to time,
the design capacity of the waste handling system should be used to determine if
a farm is subject to the certification requirement. For example, if the waste
system for a feedlot is designed to handle 300 hogs but the wrerage population
will be 200 hogs, then the waste management system requires a certification.
This certification is rte'.:ired by regulations gover :lag animal waste management
systems adopted by the environmental Management Commission (MC) an December 10,
1992 (Title I5A NCAC 2H .0217) .
On the reverse side of this page is the certification for= which must be
suI=4 t:ted to DEM before new animals are stacked on the fans. assistance in
completi:zg the fo= can be obtained from one of the local agricultural agencies
such as the sail and •.racer conservation discrict, the USDA -Soil Conservation
Service, or the N.C. Cocperative extension Service. The form should be sent to:
Department of Environment, Health and
Division of Environmental Management
Water Quality Section, Planning Branca
P.O. Sox 29535
Raleigh, N.C. 27626-0535
Phone: 919-733-5083
Form ID: A=1EWOI94
Natural Resources
a
Steve W. Tedder, Chief
Water Quality Section
Care: &_ 7..e5s3
P.C. 8cx 29535, 7deigh. Ncrrh Ccrcrir, z 27626.06-15 Telephone 9i9-733-7035 FAX 939-733-2496
An Ecud Cc=cr%.nrtyAt`xmc*ve Ac^cr, cnCicyer SMrecyCedl 10%or pccer
9EGiS7 ii-'`N FORM FOR ANIZy-; .,�
= 0T CtiZERA :ONS
0eparrment of environment, Heal t-h andNatural Resources
Division of Environmental Management
Water Quality Sec_icn
if the animal waste management system for ycu_ feedlot operation is
designed to serve more t an or equal to 100 bead of cattle, 75
horses, 230 swine, 1,000 sheep, or 30,000 bird's that are served by
a liquid waste system, then t~_s farm must !:e filled out and mailed
by December 31; 1993 Pursuant = __A NCAC 2 .02_7 (c) in order to be
deemed permitted by DEM. ?lease Priam clears y .
a = z Name ",P { Ci ,7j
mailing Address
Count",: Phone No (7 IG)
Owner (s) Name: Po- C"-i
Manage= (s ) Name: U
Lessee Name
a== Locacion (tee as specific as possible: road names, direction,
milepost, etc.) =rT�m r-- i"i"Arno 171 t r `VIA[ FQ �_+kjrj 1&;I- rc, R-rr.r4 fQZ QJLJ�
i VI 1-i'I f' ►—, ri h e -, t . 4 ! , rv1 1 n . . 4:rt b .rN A �Ale ram— -1-L i r 1 �=! L.
Lac itudeILong it_de if ;mown: � cp-i c 3-b)cl _��-!1 ..
Design capacicv of animal waste management system (Number and type
cf confined a_r_Wal (s1) !''j. row a c.j
Average animal population on the farm (Number and type of animal (s)
-raised) : c r) e, .) xy jo i
Year production. Began: `Q'I ASCS Tract No.7 7
Type of Waste Management System Used: jFn
J
f
Acres Available for Land App l- . cataJ c Waste:
Owner(s) Signature(s) :� OATS: 111Z3�� s
DATE:--
! i ^
State of North Carolina 1J 'JI/�/`
Department of Environment, Health and Natural Resources
Division of Water Quality
Non -Discharge Permit Application Form / Survey
(THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL)
I.
General Permit - Liquid Animal Waste Operations
The following questions have been completed utilizing information on file with the
Division. Please review the information for completeness and make any correc6ns
which are appropriate. If a question has not b Division, please =
complete as best as possible. Do not le s iManswered..
Application Date: 14 S E P 1 6 1991 r
FAYETTEVILLE
REQUIRED ITEMS CHECKLIST REG. OFFICE
Please indicate that you have included the following required items by signing your initials in the space provided next to each
item. �1
1. One completed and signed original and one copy of the application for General Permit -Animal
Waste Operations;
2. Two copies of a general location map indicating the location of the animal waste facilities and
field locations where animal waste is disposed;
3. Two copies of the Certified Animal Waste Management Plan (CAWMP). If the facility does
not have a CAWMP, one must be completed prior to submittal of a general permit application
for animal waste operations.
1 �KD)WILTVI = Q10117Ilia VI M 11IN
1. Farm's name: P-19 X A E A
2. Print Land Owner's name: _image Farms
3. Land Owner's Mailing address. PO Box 438
City: _Clinton NC Zip: 28328
Telephone Number: 592-5771
4. County where farm is located:
5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy
of a county road map with the location of the farm identified). On north side of SR L2I4 approx. 4 miles east of
McDaniel.
6_ Print Farm Manager's name (if different from Land Owner): Jell" P-Eeriagg
7. Lessee's me rato a (if applicable; please circle which type is listed): PrestagePrestage Farms
82 - 346
FORM: AWO-G-E 2/26/97 Page 1 of 3
III. OPERATION INFORMATION:
343
1. Farm No.: 82-,,;d6
2. Operation Description_ _Swine operation
Farrow to Wean
2000 - Certified Design Capacity
Is the above information correct? Q yes; F771 no. If no, correct below using the design capacity of the facility
Tyne of Swine No. of Animals Type _of�Poultry No. of Animals Type of Cattle No. of Animals
0 Wean to Feeder
0 Feeder to Finish
♦ Farrow to Wean (# sow) 4000
0 Farrow to Feeder (# sow)
0 Farrow to Finish (# sow)
0 Layer
0 Non -Layer
0 Turkey
0 Dairy
0 Beef
Other Type of Livestock on the farm: No. of Animals:
3. Acreage cleared and available for application: 3A2&_; Required Acreage (as listed in the CAWMP): 5 /• O
4. Number of Lagoons: IF Z ; Total Capacity: ?.>aJ8 Cubic Feet (ft3)
Number of Storage Ponds: "- ; Total Capacity:
5. Is animal waste being applied on any field which has subsurface drains?
6. Are subsurface drains present in the vicinity of or under the lagoon?
IV. APPLICANT'S CERTIFICATION:
Cubic Feet (ft3)
YES or 0
YES or 9
(please circle one)
(please circle one)
I, P`ItE5TA6e F4&r s Z++c. la W . i-t . Paes rA 6E (Land Owner's name listed in question H.2), attest that
this application for P-M A SB (Farm name listed in question H.1)
has been reviewed by the and is accurate and complete t t of my knowledge. I understand that if all required parts of this
application are not completed and that if'allrequired s porting in rmation and attachments are not included, this application package
will be ret ed to me as incomplete.
Signaturea'�ufo Date
V . MANAGER'S CERTIFICATION: (complete only if different from the land Owner)
I, (Manager's name listed in question 1I.6), attest that this
application for (Farm name listed in question II.1)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application are not completed and that if all required supporting information and attachments are not included, this application package
will be returned as incomplete.
Signature
Date
THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS,
SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NORTH CAROLINA DIVISION OF WATER QUALITY
WATER QUALITY SECTION
PERMITS AND ENGINEERING UNIT
POST OFFICE BOX 29535
RALEIGH, NORTH CAROLINA 27626-0535
TELEPHONE NUMBER: (919) 733-5083
FORM: AWO-G-E 2/26/97 Page 2 of 3
ANIMAL WASTE UTILIZATION PLAN
Producer:
Location:
Telephone:
Type Operation:
Number of Animals:
(Design Capacity)
STORAGE STRUCTURE:
APPLICATION B=OD:
PRESTAGE FAREMS INC.
P.O. BOX 438
CLINTON NC 28329
592-5771
Existing Farrow to Weanling Swine
4000.00 sows
Anaerobic Waste Treatment Lagoon
Irrigation
The waste from your animal facility must be land applied at a
specified rate to prevent pollution of surface water and/or
groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops
in the fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient.''
Waste should be analyzed before each application cycle. Annual soil_
tests are strongly -:encouraged so that all plant nutrients can be
balanced for"riealistic' yields of -the crop to'be grown.
Several factors are important in implementing your waste utilization
plan in order to maximize the fertilizer value of the waste and to
ensure that it is applied in an environmentally safe manner:
1. Always apply waste based on the needs of the crop to be
grown and the nutrient content of the waste. Do not apply
more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration
rates, leaching potentials, cation exchange capacities, and
available water holding capacities.
3. Normally waste shall not be applied to land eroding at less
than 5 tons per acre per year. Waste may be applied to land
eroding at 5 or more tons per acre annually, but less than
10 tons per acre per year providing that adequate filter
strips are established.
4. Do not apply waste on saturated soils, when it is raining,
or when the surface is frozen. Either of these conditions
may result in runoff to surface waters which is not allowed
under DEM regulations.
Page: 1
ANIMAL WASTE UTILIZATION PLAN
S. Wind conditions should also be considered to avoid drift and
downKind odor problems.
6. To maximize the value of the nutrients for crop production
and to reduce the potential for pollution, the waste should
be applied to a growing crop or applied not more than 30
days prior to planting a crop or forages breaking dormancy.
Injecting the waste or disking will conserve nutrients and
reduce odor problems. -
This plan is based on the waste application method shown above. If
you choose to change methods in the future, you need to revise this
plan. Nutrient levels for different application methods are not the
same.
The estimated acres needed to apply the animal waste is based on
typical nutrient content for this type of facility. Acreage
requirements should be based on the waste analysis report from your
waste management facility. In some cases you may want to have plant
analysis made, which could allow additional waste to be applied.
Provisions shall be made for the area receiving waste to be flexible
so as to accommodate changing waste analysis content and crop type.
Lime must be applied to maintain pH in the optimum range for specific
= crop production.
s This waste utilization lan, if carried out, meets the requirements
P
for compliance with 15A NCAC 2H .0217 ' ado ted by the Environmental
Management .Commission:' '•
AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.)
4000 sows x 6.1 tons waste/sows/year = 24400 tons
AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR
4000 sows x 5.4 lbs PAN/sows/year = 21600 lbs. PAN/year
Applying the above amount of waste is a big job. You should plan
time and have appropriate equipment to apply the waste in a timely
manner.
The following acreage will be needed for waste application based on _
the crop to be grown, soil type and surface application_
Page: 2
Z. .r
ANIMAL WASTE UTILIZATION PLAN
TABLE 1: ACRES OWNED BY PRODUCER
;TRACT
FIELD
SOIL TYPE & CLASS-
CROP
YIELD
LES
COMM N
**
* LBS
DETERMINING PHASE
CODE
AW N
PER
ACRES
AW N
= --
PER AC
AC
USED
----
or
--------
APPLY
RESID.
APPLIC
METH
N
TIME
10977
1-4
Ca.B
BC
6 5
325
0
51.0
16575
I
MAR-OCT
10977 --1-4 SG 1 1100 0 151-0 15100
I SEP-MAY
= END
TOTAL 121675
h .
k" `r�Indicates that this field is being 'overseeded (i.e.
�'u = nterplanted}4 o`r winter annuals ;follow summer annuals.
NOTE. The applicator is cautioned that P and K may be over applied
while meeting the N requirements. In the future, regulations
may require'farmers in some parts of North Carolina to have a
nutrient management plan that addresses all nutrients. This
_.. plan only addresses nitrogen.
Page: 3
ANIMAL WASTE UTILIZATION PLAN
TABLE 2 : 'ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE
(Agreement with adjacent landowners must be attached.)
(Required only if operator does not own adequate land.
See required specification 2.)
TRACT
FIELD
SOIL TYPE & CLASS-
CROP
YIELD
LBS
COMM N
**
* LBS
DETERMINING PHASE
CODE
AW N
PER
ACRES
AW N
PER AC
AC
USED'
or------
APPLY
RESID.
APPLIC
METH
N
TIME
END
TOTAL 10
Indicates that this field is being overseeded (i.e. interplanted) or
winter annuals follow summer annuals.
In interplanted fields (i.e. small grain, etc, interseeded .
=-in -bermudagrass) , forage must be removed through grazing,.
.. J grazing, , P grazed_ -= 3,�? hay..;and/or . • silage. . Where.} razin plants should be . .
when';they';'re'ach a height °of six to nine inches_ Cattle
should be removed when plants are grazed to a height of four
inches. In fields where small grain, etc, is to be removed
for hay or silage, care should be exercised not to let small
grain to reach maturity, especially late in the season (i.e.
April or May). Shading may result if small grain gets too
high and this will definitely interfere with stand of
bermudagrass_ This loss of stand will result in reduced
yields and less nitrogen being utilized. Rather than
cutting small grain for hay or silage just before heading as
is the normal situation, you are encouraged to cut the small
grain earlier. You may want to consider harvesting hay or
silage two to three times during the season, depending on
time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late
September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a
height of about two inches before drilling for best results_
Page: 4
k
ANIMAL WASTE UTILIZATION PLAN
I
I ;,
11
Acreage figures may exceed total acreage in fields due to
overseeding.
" -lbs AW N (animal waste nitrogen) equals total required nitrogen
less 'any commercial nitrogen (COMM N) supplied.
nd ---The-following legend explains the crop codes used in table,s,-1,-.-a2 above:
CROP CODE
CROP
UNITS
PER UNIT
50
100
BIC
HYBRID BERMUDAGRASS-CONTROLLED GRAZED
SMALL GRAIN OVERSEEDED
TONS
AC
TABLE I
is ecr Zos mod`
4_2
TOTALS FROM TABLES 1 AND 2
ACRES
LBS AW N USED
51
21675
0
0
51
-21675
BALANCE
-75
-------------------
***.'This number must be less than or equal to 0 in order to
fully utilize the animal waste N produced.
Page: 5
ANTMAL WASTE UTILIZATION PLAN
*** This number must be less than or equal to 0 in order to fully
utilize the animal waste N produced.
Acres shown in each of the preceding tables are considered to be the
usable acres excluding required buffers, filter strips along ditches,
odd areas unable to be irrigated, and perimeter areas not receiving
full application rates due to equipment limitations. Actual total
acres in the fields listed may, and most likely will be, more than
the acres shown in the tables.
See attached map showing the fields to be used for the utilization of
animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land
application of sludge at agronomic rates. The sludge will be nutrient
rich and will require precautionary measures to prevent over application
of nutrients or other elements. Your production facility will produce
approximately 3520 pounds of plant available nitrogen per year in the
sludge
If you remove,the sludge every 5 years, you will have approximately 17600
..; pounds,of.._PAN to utilize. - Assuming you apply this PAN to hybrid
`. ;
4�• bermudagrass hayland at the rate of 300.pounds of nitrogen per acre, -'!you will need 58.6666666667 acres of land. If you apply the sludge' to corn at
the rate of 125 pounds of nitrogen per acre, you will need 140.8 acres
of land. Please be aware that these are only estimates of the PAN and
: land needed. Actual requirements could vary by 25. depending on your
sludge waste analysis, soil types, realistic yields, and application
-. methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the
soil at the time of irrigation such that runoff or ponding occurs. This
rate is limited by initial soil moisture content, soil structure, soil
texture, water droplet size, and organic solids. The application amount
should not exceed the available water holding capacity of the soil at the
time of irrigation nor should the plant available nitrogen applied exceed
the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan,
it is the responsibility of the producer and irrigation designer to ensure
that an irrigation system is installed to properly irrigate the acres
shown in Tables I and 2. Failure to apply the recommended rates and
Page: 6
ANIMAL WASTE UTILIZATION PLAN
amounts of nitrogen shown in the tables may make this plan invalid.
.'The following table is provided as a guide for establishing application
gates and amounts.
(Application RatelaPlic Amount
Tract Field i
10977.1 1-4 I
10977 --1-4
t
Soil Type
CaB
Crop
BC
SG
P
(in/hr) (inches)
I i
0.60 *0.95
This is the umaximum application amount allowed for the soil
:assuming '_the -amount::'of-:nitrogen allowed for the crop is' --not over
:appliad_-?`` In�maiiy. situations,, the application amount shown ,cannot
be appZ ed because -of -,theenitrogen limitation.' The maximum
application"amount Ysi own"can'"be applied under 'optirnum soil
conditions_
Your facility is designed for 180.00 days of temporary storage and
the temporary storage must be removed on the average of once every
6.00 months. In no instance should the volume of the waste be stored
in your stracture be within the 25 year 24 hour storm storage or one
foot of freeboard except in the event of the 25 year 24 hour storm.
It is the responsibility of the producer and waste applicator to
ensure that the spreader equipment is operated properly to apply the
correct rates to the acres shown in Tables 1 and 2. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may
make this plan invalid.
Call your technical specialist after you receive the waste analysis
report for assistance in determining the amount of waste per acre and
the proper application rate prior to applying the waste.
NARRATIVE OF OPERATION
iU �P rewri :z^ Cv►�bwe �.-rr ja c� 5 are 4- 61d ?f.t+j•
Page: 7
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
1. Animal waste shall not reach surface waters of the state by
runoff, drift, manmade conveyances, direct application, or
direct discharge during operation or land application. Any
discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the
producer either owns or has an agreement for use of adequate.
land on which to properly apply the waste_ If the producer does
not own adequate land to properly dispose of waste, he/she shall
provide a copy of an agreement with a landowner who is within a
reasonable proximity, allowing him/her the use of the land for
waste application. It is the responsibility of the owner of the
facility to secure an update of the Waste Utilization Plan when
there is a change in the operation, increase in the number of
animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the
nitrogen needs for realistic crop yields based on soil type,
available moisture, historical data, climatic conditions, and
level of management, unless there are regulations that restrict
the rate of application for other nutrients.
Animal waste shall be applied to land eroding less than S tons
. ear per acre per Waste may be applied to land that is eroding
p P y but less than to tons -per acre per year at 5.:=or-'more tons, ..
providing grass filter strips are installed where runoff leaves'--
F^ -the field.: (See FOTG Standard 393 -Filter-Strip) =
5. Odors can be reduced by injecting the waste or disking after
waste application. Waste should not be applied when there is
danger of drift from the irrigation field.
5. When animal waste is to be applied on acres subject to
flooding, it will be soil incorporated on conventionally tilled
cropland. When applied to conservation tilled crops or
grassland, the waste may be broadcast provided the application
does not occur during a season prone to flooding. (See "Weather
and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil
infiltration rate such that runoff does not occur offsite or to
surface waters and in a method which does not cause drift from
the site during application. No ponding should occur in order
to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during
rainfall events, or when the surface is frozen.
9. Animal waste shall be applied on actively growing crops in such
a manner that the crop is not covered with waste to a depth that
would inhibit growth. The potential for salt damage from animal
waste should also be considered.
Page: 8
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
10. Waste nutrients shall not be applied in fall or winter for
spring planted crops on soils with a high potential for
leaching. Waste nutrient loading rates on these soils should be
held to a minimum and a suitable winter cover crop planted to
take up released nutrients. Waste shall not be applied more .
than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall
comply with the following: The outer perimeter of the land area
onto which waste is applied from a lagoon that is a component of
a swine farm shall be at least 50 feet from any residential
property boundary and from any perennial stream or river (other
than an irrigation ditch or canal. Animal waste other than _-
swine waste from facilities sited on or after October 1, 1995),
shall not be applied closer than 25 feet to perennial waters.
(See Standard 393 - Filter Strips).
12. Animal waste shall not be applied closer than 100 feet to
wells.
3. Animal waste shall not be applied closer than 200 feet of
dwellings other than those owned by the landowner.
4 .' Waste "shall be applied in a manner not to reach other property-.
'and public right-of-ways_
5.t' Animal waste"shall not"be discharged into surface wagers, -
drainageways, or wetlands by a discharge or by over -spraying.
Animal waste may be applied to prior converted cropland provided
they have been approved as a land application site by a
"technical specialist". Animal waste shall not be applied on
grassed waterways that discharges directly inton water courses,
and on other grassed waterways, waste shall be applied at
agronomic rates in a manner that causes no runoff or drift from
the site.
15. Domestic and industrial waste from washdown facilities,
showers, toilets, sinks, etc., shall not be discharged into the
animal waste management system.
17. A protective cover of appropriate vegetation will be
established on all disturbed areas (lagoon embankments, berms,
pipe runs, etc.). Areas_ shall be fenced, as necessary, to
protect the vegetation. Vegetation such as trees, shrubs, and
other woody species, etc., are limited to areas where considered
appropriate. Lagoon areas should be kept mowed and accessible_
Berms and structures should be inspected regularly for evidence
of erosion, leakage or discharge.
Page: 9
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
18. If animal production at the facility is to be suspended or
terminated, the owner is responsible for obtaining and
implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion_
19. Waste handling structures, piping, pumps, reels, etc., should
be inspected on a regular basis to prevent breakdowns, leaks,
and spills. A regular maintenance checklist should be kept on
site.
20. Animal waste can be used in a rotation that includes vegetables
and other crops for direct human consumption. However, if
animal waste is used on crops for direct human consumption it
should only be applied preplant with no further applications of
animal waste during the crop season.
"21. Highly visible markers shall be installed to mark the top and
bottom elevations of the temporary storage (pumping volume) of
all waste treatment lagoons. Pumping shall be managed to
maintain the liquid level between the markers. A marker will
be required to mark the maximum storage volume for waste
storage ponds.
waste shall be tested within Go days of utilization and soil
shall be tested at least annually at crop sites where waste • :_`
products are applied_ Nitrogen shall be the rate - determining
YyJ .V- •F-..
•`�;. �:`•=- �•_= element':--.-= '`Zinc and copper levels in the soils shall be
7
monitored and alternative crop sites shall be used when thes
--- - metals approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste
analysis records shall be kept for five years. Poultry dry
waste application records shall be maintained for three (3)
years. waste application records for all other waste shall be
maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North
Carolina requlations.
Page: 10
ANIMAL WASTE UTILIZATION PLAN
WASTE UTILIZATION PLAN AGREEMENT
Name of Paz=:PZ9A-B
Owner/Manager Agreement:
I (we) understand and will follow and implement the specifications
and the operation and maintenance procedures established in the
approved animal waste utilization plan for the farm named above. I
(we) know that any expansion to the existing design capacity of the
waste treatment and storage system or construction of new -
facilities will require a new certification to be submitted to the
North Carolina Division of Environmental Management (NCDEM) before
the new animals are stocked. I (we) also understand that there
must be no discharge of animal waste from this system to surface
wasters of the state from a storm event less severe than the 25-
year, 24-hour storm. The approved plan will be filed on -site at
the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDEM
upon request-
in.-
'•''7,
ME
Name of Facility Owner: PRESTAGE FA_RM4S INC.
Signature: Date:
Name of Manager(if /ifferent from owner):
Signature: Date:
Name of Person Preparing Plan: (Please princ)Randall N. Barefoot
Affiliation:Prestage Farms Inc. Phone No.
Address (Agency): P.O. Box 438
Clinton NC 28329
Signature: Date: Jr
Page: 1Z
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SOUTHERN STATES
Farm Map
Produced with EASi Suite Page Dec 15, 2006
(c) 2001-2006, MapShols, Inc.