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HomeMy WebLinkAbout820214_CORRESPONDENCE_20171231NORTH CAROLINA Department of Environmental QuA ._.-_-_.-PLAN _OF.ACTION(Poa) FOR'HIGH FR-EEBOARD.AT-ANIMAL-FACILITIES .. Facility Number: Facility Name: 82-214 County: Sampson Swain Farm Certified Operator Name: Ronnie Williams Operator Number: 24153 1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the lowest point on the top of the dam for lagoons without spillways; and from the current liquid level in the lagoon to the bottom of the spillway for lagoons with spillways. Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon 6 Lagoon Name/ID: 1 2 3 5 7 9 Spillway(Y or N): N N N N N N Level(inches): 6 9 15 6 12 9 2. Check all applicable items Liquid level is within the designed structural freeboard elevations of one or more structures_ Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within acceptable ranges. X Liquid level is within the 25 year 24 hour storm elevations for one or more structures. A 30 day Plan of Action is attached. Agronomic balance is within acceptable range. Waste is to be pumped and hauled to off site locations. Volume and PAN content of waste to be pumped and hauled is reflected in section III tables. Included within this plan is a list of the proposed sites with related facility numbers, number of acres and receiving crop Information. Contact and secure approval from the DWQ prior to transfer of waste to a site not covered in the facility's CAWMP. Operation will be partially or fully depopulated_ 'Attach a complete schedule with corresponding animal units and dates fro depopulation `if animals are to be moved to another permitted facility, provide facility number, lagoon freeboard levels and herd population for the receiving facility 3. Earliest possible date to begin land application of waste 9/20/2018 I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct. Warren Swine Farm Facility Owner/Manager (print) Facility Owner/Manager (signature) Phone: 910-594-1701 Date: 9/28/2018 C e. q ®ENR- FRO A �� JAN Z 6 2012 N&o Dwo North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. Dee Freeman Governor Director Secretary Warren Farming Company P. O. Box 223 Newton Grove, NC 28366 Subject: Dear Warren Farming Company: January 19, 2012 Certificate of Coverage No. AWS820214 Swain Farm Swine Waste Collection, Treatment, Storage and Application System Sampson County In accordance with your Notification of Change of Ownership, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Warren Farming Company, authorizing the operation of the subject animal wastc.management system in accordance with General Permit AWG 100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Swain Farm, located in Sampson County, with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: 7240 Boar/Stud: Wean to Feeder: Farrow to Wean: Gilts: Farrow to Finish: Farrow to Feeder: Other: If this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where boars arc unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. The COC shall be effective from the date of issuance until September 30, 2014, and shall hereby void Certificate of Coverage Number AWS820214 that was previously issued to this facility. Pursuant to this COC, you are authorized and required to operate the system in conformity. with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility_ Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Please pay careful attention to the record keening and monitoring conditions in this permit. Record keeping forms are unchanged with this General Permit. Please continue to use the same record keeping forms. AQUIFER PROTECTION SECTION 1636 Mail Service Center, Raleigh, North Carolina 27698-1636 Location: 512 N. Salisbury St., Raleigh, North Carolina 27604 Phone: 919-807.64641 FAX: 91"07.6496 Internet 187�M,r►twaterauality.ora An Equal Opportunity t AfSrmaWe Action Employer Noy thCarolina Naturally C� If your Waste Utilization Plan (WUP) has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate you will need to have a new WUP developed'. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Per 15A NCAC 2T .0105(h) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, then an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the Animal Feeding Operations Unit for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. In accordance with Condition 11.22 of the General Permit, waste application shall cease within four (4) hours of the time — —that-the-National Weather -Service -issues a Hurricane -Warning, -Tropical -Storm Warning, or a Flood Watch associated with a tropical system for the county in which the facility is located. You may find detailed watch/warning information for your county by calling the Raleigh, NC National Weather Service office at (919) 515-8209, or by visiting their website at:.www.erh.noaa.gov/er/rah/ This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection Staff may be reached at (910) 433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 807-6464. Sincerely, for Charles Wakild, PE Enclosure (General Permit AWG100000) cc: (Certificate of Coverage only for all ccs) Fayetteville Regional Office, Aquifer Protection Section Sampson County Health Department Sampson County Soil and Water Conservation District APS Central Files (Permit No. AWS820214) AFO Notebooks Murphy -Brown, LLC Revels, Ricky From: Greg Carr [GregCarr@murphybrownllc.comj Sent: Monday, February 08, 2010 9:31 AM To: Revels, Ricky Cc: David Nordin Subject: Freeboard Mr. Revels, I am sending this email to serve as notification to you and the division that the number 5 lagoon at the Bob Swain farm, facility #82-214, is currently out of compliance at 19 inches. A 30 day POA will be submitted to the division. If you have any questions please feel free to email me or call me at 910- 990-6829. Greg Carr Murphy -Brown LLC �2 Zi4 5 LtaC • Lt AUG, 13 2008 i Robert Swain Bob Swain Hog Farm, Inc. 126 Henry Middleton Rd Warsaw, NC 28398 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources August 11, 2008 Subject: Sludge Compliance Requirement Change Dear Permittee: Coleen H. Sullins Director Division of water Quality In accordance with Condition 1II.19 of State General Permit AWG100000, your facility is required to maintain compliance regarding sludge accumulation in your animal waste treatment lagoon(s). As you know, the previous compliance limit was to have a minimum of four (4) feet of treatment depth between the designed stop pump and the average elevation of the top of the sludge blanket. This requirement was based on NRCS Standard No. 359, which was recently modified. As of July 2008, Standard No. 359 does not use the 4-foot requirement. Sludge compliance is now to be based on the sludge volume as a percentage of the total treatment volume. The revised Standard states that sludge accumulation in the permanent treatment zone must be less than 50% of the planned treatment volume. Also, there must be a minimum of 2.5 feet of liquid above the sludge at the pump intake location. If either of these conditions is not met then sludge must be removed or managed in accordance with an approved Plan of Action for Lagoon Sludge Reduction (POA). A new sludge survey worksheet has been developed to calculate sludge and treatment volumes to determine compliance. Our records indicate that you have filed a Sludge POA for one or more of the lagoons at your facility. Based on the changes to the sludge requirements in Standard No. 359, your lagoon(s) may already be in compliance without any sludge removal. Using your lagoon design (or as - built information) and current sludge survey measurements, complete the NEW sludge survey worksheet. If you have any difficulty in locating or understanding your lagoon design information, please contact your technical specialist or county Soil & Water -office. NorthCaroiina Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Internet: www.ncwatgAualitv.ora Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919)715-6048 An Equal Opportunity/Affirmative Action Employer— 50% Recycledll0% Post Consumer Paper Send both sludge survey worksheets, OLD and NEW, to the address below if you feel that your lagoon(s) is in compliance and wish to withdraw your POA. Our staff will review the information and notify you of our decision. NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 If you have any questions about the new sludge requirement, sludge survey worksheet, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733- 322I. Sincerely, Keith Larick, Supervisor --Animal-Feeding -Operations Unit Enclosures cc (w/o enclosures): Sampson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - AWS820214 Aa NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary March 18, 2010 Robert W. Swain Bob Swain Hog Farm, Inc 126 Henry Middleton Rd. Warsaw, NC 28398 Subject: Sludge Survey Testing Dates Certificate of Coverage No. AWS820214. Bob Swain Hog Farm, Inc Animal Waste Management System Sampson County Dear Robert Swain: . The�Division of -Water Quality'(Divisioii) received your sludge survey information on -March 12, 2010.:With the survey results,, you. requested an extension of the sludge survey requirement fork - lagoon #1• at the Bob Swain Hog Farm, Inc -facility. Due to the amount of treatment volume :• available, the Division agrees that a sludge survey is not needed until 2014 for lagoon #1, nly. <. The next sludge survey for lagoon #1 at Bob Swain Hog Farm,.Inc facility should be performed - before December 31, 2014. Thank you for your, attention to this matter. Please call me at (919)- 715-6937 if you have any questions. Sincerely, Miressa D. Garoma Animal Feeding Operations Unit cc: Fayetteville Regional Office; Aquifer Protection,Section Permit File AWS820214 1636 Maii Service Center, Ralei4n, Nonh Carctr%a 27599-163 Location: 2728 Capital Blvd.. Rn':.e gh, Norh Carolina 27K4 PhOne:939-s3332i1 iFAX; 9iy-11J-1568 CL'S' 'iE:'Cv^r'i E:1$77623�14R Intn,r,M: ww-t n, +atPm �?l tv.nm NonrthCarolina r n=ni:--.i 7nC:'1 unifv % 4i nnxive Action Murphy -Brown, LLC Grower(s): Farm Name: im 10 =9 00-FAyFTiDUI REGfJNALOCE 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Ra 'J- /'� Murphy -Brown, LLC Bob Swain Farm Lease County: Sampson Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 7240 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation s �,c��1R 1 DWQ �QR 0 9 2449 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 5. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 11 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gallyr gallyr Farrow to Feeder 4015 gallyr gallyr Farrow to Finish 10585 gallyr galyr Wean to Feeder 223 gallyr galyr 7240 Feeder to Finish 986 gallyr 7,138,640 gaVyr Total 7,138,640 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity im Nitrogen Produced per Animal Total Farrow to Wean 5.4 Ibslyr Ibslyr Farrow to Feeder 6.5 Ibslyr Ibslyr Farrow to Finish 26 Ibslyr Ibslyr Wean to Feeder 0.48 Ibslyr Ibslyr 7240 Feeder to Finish 2.3 Ibslyr 16,652 Ibslyr Total 16,652 Ibslyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 74.69 Total N Required 1st Year: 22400.75 Total N Required 2nd Year: 19111.25 Average Annual Nitrogen Requirement of Crops: 20,756.00 Total Nitrogen Produced by Farm: 16,652.00 Nitrogen Balance for Crops: (4,104.00) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. ►-.'ilm Reception.: Tract Field Irrigated Soil I st Crop Time to 1st Crop I st Crop Lbs N/Ac Lbs N Total k W Acrea2e Type Code eld_ lbs MUM Residual lAc Utilized_ �2nd E'ropTime to 2nd Crop 2nd Crop Lbs N/Ac Um N Total Ib—*N Code Apply_ EMMM _ Mumma 3{a} cf 11 Reception Area Specifications Optional Crop Plart for any year I ---Lbs N Total lbs N Tract Field Irrigated Sall 1st Crop Time to 1stCrop IstCrop LbsNlAc Acreage Typ/Ac Utilized _ _ ao��®Elam �MMMMOKM �®®oQr a■�■■o�o®® WMM. � �m��� �om■ar� c cr= 3(h) of 11 -::. Optional Tract Field Irrigated Soil Ist Crop Time to IsiCrop 1stCrop LbsN/Ac Lbs N Totaijbi—W Acreage. Type Code Ibs N/Unit Re3ldual JAC Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs NJAc Lbs N Total Ibs N Code Apply Yield lbs N/UnIt Residual /Ac Utilizod OEM= E� �©®�©�s�■��®sue■©�r•�m�■■o�m��®� ��� • • o���■o�■az�©■ire ®mom® MUM, M This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall_ The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 Ibs N / bushel B Hybrid Bermudagrass - Grazed 50 Ibs N 1 ton C Hybrid Bermudagrass - Hay 50 Ibs N 1 ton D Corn - Grain 1.25 Ibs N 1 bushel E Corn - Silage 12 Ibs N / ton F Cotton 0.12 Ibs N 1 Ibs lint G Fescue - Grazed 50 Ibs N 1 ton H Fescue - Hay 50 Ibs N 1 ton I Oats 1.3 Ibs N / bushel J Rye 2.4 Ibs N / bushel K Small Grain - Grazed 50 Ibs N 1 acre L Small Grain - Hay 50 Ibs N / acre M Grain Sorghum 2.5 Ibs N I cwt N Wheat 2.4 Ibs N 1 bushel O Soybean 4.0 Ibs N 1 bushel P Pine Trees 40 Ibs N 1 acre I yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of11 SLUDGE APPLICATION_ The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/ /animal Farm Total Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 7240 Feeder to Finish 0.36 2606.4 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2606.4 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 13032 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 43 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 104.256 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. "This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 11 Application Rate Guide The following is. provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr *inches Swain 1 Norfolk C 0.5 1 2 Wagram C 0.6 1 3 Blanton C 0.35 1 4A1 Blanton C 0.35 1 4A2 Blanton C 0.35 1 481 Blanton C 0.35 1 4B2 Blanton C 0.35 1 5 Bunton C 0.35 1 6A Norfolk O 0.5 1 6B Norfolk O 0.5 1 6C Norfolk O 0.5 1 6D Norfolk O 0.5 1 6E Norfolk O 0.5 1 6i= Norfolk O 0.5 1 6 of 11 Additional Comments: Small Grain overseed is optional. 7of11 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Bob Swain Farm Lease Owner: Murphy -Brown, LLC Manager: OwnerlManager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Ilwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. Ilwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: Name of Manager (if different from owner): Signature: David Nordin Name of Technical Specialist: Toni W. King Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24-West, PO Drawer 856 Warsaw, NC 28398 Telephone: 910) 293-3434 Signature: Date Date Date 8 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase_ in the number of animals, method of application, recievinq crop tvpe, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application_ No ponding should occur in order to control odor and flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9of11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 10 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons_ Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 11 of 11 Michael F. Easley, Governor O�O� W A F�9QG July 1, 2007 Robert W Swain Bob Swain Hog Farris, Inc. 126 Henry Middleton Rd Warsaw, NC 28398-8746 William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality Subject: Certificate of Coverage No. AWS820214 Bob Swain Hog Farm, Inc. Animal Waste Management System Sampson County Dear Robert W Swain: In accordance with your application received on 12-Jan-07, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Robert W Swain, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG 100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Bob Swain Hog Farm, Inc., located in Sampson County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 7240 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition 111.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please paw careful attention to the record keeping and monitorin conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Internet: www.ncwaterqualjV.org Location: 2728 Capital Boulevard Raleigh, NC 27604 An Equal Opportune V/Affirmative Action Employer— 50% Ret,MdedMO% Post Consumer Paper NpI �QCarolina tl!!'�Ilf Telephone: (919) 733-3221 Fax 1: (919) 715-0588 Fax 2: (90) 715-W48 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG 100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Sampson County Health Department Sampson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS820214 December 1, 2006 CERTIFIED MAIL RETURN RECEIPT REQUESTED Robert W Swain Bob Swain Hog Farm, Inc. 126 Henry Middleton Rd Warsaw, NC 283988746 Michael F. Easley, Governor William G. Ross Jr.. Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of water Quality RECEIVE DEC 00M Obi -FAQ gIffa Subject: Application for Renewal of Coverage for Expiring NPDES General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State Non -Discharge General Permits are available at htty://h2o.enr.state.nc.us/aps/afou/downloads.htm or by writing or calling: NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 In order to assure your continued coverage under one of these two types of general permits, you must submit an application for permit coverage to the Division. Enclosed you will find a `Request for Certificate of Coverage Facility Currently Covered by an E3Riring NPDES General Permit.' The application form must be completed and returned by January 2, 2007. Please note, you must include two (2) copies of your most recent Waste Utilization Plan with the application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-3221, Sincerely, Ted L. Bush, Jr., Chief Aquifer Protection Section Enclosures cc (w/o enclosures): Sampson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - 820214 Carroll's Foods Inc Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Internet: www.ncwatemualjZLre Location: 2728 Capital Boulevard Raleigh, NC 27604 An Equal Opportunity/Affirmative Action Employer— 50% Recyded110°/6 Post Consumer Paper Telephone: Fax l: Fax 2: Customer Service: No Carolina (919) �tura!!y (919) 715-0588 (919)715-6048 (877) 623-6748 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: -Bob Swain Farm Lease Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: �L+� 3_ 3 -o 6 Date Name of Manager (if different from owner): Signature: 3-3 - o Date Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 _ Signature: f 3 - 3 -a-o Date 8 of 11 Michael F. Easley, Governor William G. Ross Jr.. Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E.. Director Division of Water Quality April 9, 2003 Robert Swain Bob Swain Hog Farm, Inc. 126 Henry Middleton Road Warsaw NC 28398 Subject: Certificate of Coverage No. NCA282214 Bob Swain Hog Farm, Inc. Swine Waste Collection, Treatment, Storage and Application System Sampson County Dear Robert Swain: On March 14, 2003, the North Carolina Division of Water Quality (Division) issued an NPDES General Permit for swine facilities. The General Permit was issued to enable swine facilities in North Carolina to obtain coverage under a single permit that addresses both State and Federal requirements. In accordance with your application received on February 3, 2003, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Robert Swain, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with NPDES General Peanut NCA200000. The issuance of this COC supercedes and terminates your COC Number AWS820214 to operate under State Non -Discharge Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Bob Swain Hog Farm, Inc., located in Sampson County, with an animal capacity of no greater than an annual average of 7240 Feeder to Finish swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until July 1, 2007. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and Federal general permit it contains many new requirements in addition to most of the conditions contained in the current State general permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions in this vermit. The Devices to Automaticallv StoD Irrigation Events Form must be returned to the Division of Water Quality no later than 120 days following receipt of the Certificate of Coverage. The Animal Facility Annual Certification Form must be completed and returned to the Division of Water -Quality by no later than March 1st of each ear. AWA Non -Discharge Permitting Unit Internet http:Hh2o.enr.state.nc.uslndpu 1617 Mail Service Center, Raleigh, NC 276WI617 Telephone (919) 733-5083 Fax (919)715-6048 Customer Service Center Telephone 1 800 623-7748 An Equal Opportunity Action Employer 50% recycledl10% post -consumer paper If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual NPDES Permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding - This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext_ 363. Sincerely, v for Alan W- Klimek, P.E. Enclosures (General Permit NCA200000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Sampson County Health Department Fayetteville Regional Office, Water Quality Section Sampson County Soil and Water Conservation District Permit File NCA282214 Permit File AWS820214 NDPU Files NUTRIENT MANAGEMENT PLAN Grower(s): Farm Name: County: Farm Type: Farm Capacity: Storage Structure: Storage Period: Application Method: Robert W. Swain Bob Swain Hog Farm, Inc. Sampson Feed -Fin 7240 Anaerobic Lagoon 180 days Irrigation Y,. The waste from your animal facility must be 'land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plantnutrients lnthe animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as tfie ;limiting nutrient Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be.grown. Several factors are important in implementing your waste utilization pian in order to. maadmiia the fertilizer value of the waste and to ensure that it is applied in ari environmentally safe manner: 1. Always apply waste based.on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than.the crop can utilize. 2. Soil types are important as they have different infiltration rates,' leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less_ than 5 tons per acre per year. Waste may be applied to find erodino� at 5or"more tons per acre annually, but_ J less than ,10 tons per acre per year providin!4 that adequate filter strips are'established. 4. Do not apply waste on saturated soils, when'- it- is_raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Page: 1 i 5. Wind conditions should also be considered to avoid drift and downwind odor - problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): 7240 animals X 985.50 gal/animal/year = 7,135,020 gallons AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): 7240 animals X 2.30 lbs/animal/year = 16,652.00 lbs Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Page: 2 The following acreage will be needed for waste application based on the crop to be grown, soil type, and surface application. Tract I Field I Soil Type Crop Code Yield IAc lbs N /unit Acres Lbs NIAc Residual I Lbs N IAc Ibs N Required Time to . Apply IRR 1 NoA C 6.1 50.00 8.1 305.0 2482.70 Mar -Oct IRR 2 ** WaB C 5.5 50.00 9.8 275.0 2681.25 Mar -Oct IRR 3 BoB C 4.5 50.00 16.7 225.0 3746.25 Mar -Oct IRR 4 BoB C 4.5 50.00 12.4 225.0 2787.75 Mar -Oct IRR 5 BoB C 4.5 50.00 2.2 225.0 497.25 Mar -Oct IRR 6 `* NoA O 33.0 4.00 25.5 132:0 3366.00 Jun-S IRR i i l -6 "* NoA N 60.0 2.40 25.5 � ; 20.0 124.0 3162.00 S-April Total 74.6 Available N *Difference 18723.20 16652.00 -2071.20 --Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. *A negative number reflects the total lbs of additional nitrogen needed to achieve yields on acreage listed in chart. A positive number means additional acreage is required to utilize the nitrogen produced by the farm. **See "Additional Comments" on page 6 for optional cropping in the notated fields. NOTE: This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a Page: 3 height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. The following legend explains the crop codes listed in the table above: A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue- Grazed H Fescue- Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean Lbs N utilized / unit yield 1.6 Ibs N 1 bushel 50 Ibs N / ton 50 Ibs N / ton 1.25 Ibs N / bushel 12 Ibs N / ton 0.12 Ibs N / Ibs lint 50 Ibs N / ton 50 Ibs N / ton 1.3 Ibs N / bushel 2A Ibs N I bushel 50 Ibs N / acre 50 Ibs N / acre 2.5 Ibs N / cwt. 2.4 Ibs N 1 bushel 4.0 Ibs N 1 bushel Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. Page: 4 SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 0.36 pounds of plant available nitrogen per animal per year in the sludge based on the application method listed earlier. If you remove the sludge every 5 years, you will have approximately 13032.00 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 43.44 acres of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 104.26 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and applications. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following is provided as a guide for establishing application rates and amounts. Tract Field Soil Type Crop Application Rate inlhr I Application Amount --"` inches E IRR 1 NoA I C 0.50 !^ 1•0 R (rS IRR 2 ** WaB C 0.60 1.00 IRR i 3 BOB C 0.75 0.65 i IRR 14 I BOB C 0.75 0.65 IRR ' 5 BOB C 0.75 0.65 IRR 6 ** I NoA O 0.50 4; •� S 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application Page: 5 amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of.the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the.25 year24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. Additional Comments: number of tracts wit on this farm, fields are designated as follows for the TRACT FIELD NEW FIELD DESIGNATION T9266 2 IRR-1 T4867 1 IRR-1 T6603 3 IRR-2 T10675 1 IRR-2 T6603 _ 4, 5, 6, 7 IRR-3 T10675 2,3 _IRR-3 T10675 4 IRR-4 T10675 5 IRR-5 T6611 3 IRR-6 *T6611 shall be under lease with notarized pumping agreement. ✓CROPPING OPTIONS: Owner has the o tion of overseedin any ortion of coasts! with small grain hay at the rate of 50 Lb PANIac. Owner has option to double crop corn and winter small rain hay in lieu of soybeanstwhea# in Field IRR-6 at the rate of 137.5 Lb PANIac on corn and 50 LI PAN/ c. on small grain. Owner also has optics n to designate a pQrtion of field 1-2 for grazing attaa re uced-pplication rate of 235 Lb P lacr for r zed area(4.7 tons yield/acre) All areas where spray overlaps into woods is ineff_ective wettedarea. Page: 6 NUTRIENT MANAGEMENT PLAN CERTIFICATION Name of Farm: Owner/Manager Agreement: Bob Swain Hog Farm, Inc. I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Vwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. Itwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. 1 also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Signature: Robert W. Swain Q Name of Manager (if different from owner): Signature: Name of Technical Specialist: Affiliation: Address: Telephone: Signature: Please Print is-'-;2 9`9 i Date Date R. Gregory Swain, P. E. Swain Consulting Services, Inc. 503 Underwood St. Clinton, NC 28328 (910) 590-2703 !a z7 9 Date 01�� SEA! 16415 F�ORY S`.••' Page: 7 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS l . Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has a notarized agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to property dispose of waste, he/she shall provide a copy of a notarized agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. Actual yields may be used in lieu of realistic yield tables at the discretion of the planner. 4. Animal waste shall be applied on land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at more than 5 tons but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393-Filter Strips) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur off -site or to surface waters and in'a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste should be applied on actively growing crops in such a manner that the crop is not covered with waste to depth that would prohibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop or forages breaking dormancy. 11. Any new swine facility sited an or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present (See Standard 393 - Filter Strips). r WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 12. Animal waste shall not be applied closer than I00 feet from wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by landowner 14. Waste shall be applied in a manner not to reach other property and public tight -of -ways. 15. Animal waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided it has been approved as a land applications site by a "technical specialist". Animal waste applied on grassed waterways shall be at agronomic rates and in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is terminated, the owner is responsible for obtaining and implementing a "closure plan' which will eliminate the possibility of an illegal discharge, pollution and erosion- 1 9. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20, Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible permanent markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Soil tests shall be made every two years, and a liquid waste analysis shall be taken at least twice each year consistent with waste utilization plan. Poultry litter shall be tested prior to application. Soil and waste analysis records shalt be kept for five years. Dead animals will be disposed of in a manner that meets NC regulations. System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the systern with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist -for assistance. 'Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual Mortality Management Alethods (check which method(s)) are being implemented) Burial three feet beneath the surface of the around within ?-1. hours after knowledze of the death. The burial must be at least 300 feet from any flowing stream or public body of water. Rende:-ine at a rendering plant licensed under G.S. 106-1 b8.7 Complete incineration In the case of dead poultry only. piacing in a disposal pit of a size and design approved by the Department of.�g-riculture fJ Anv method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value %vithout endangering human or animal health. (Written approval of the State Ve:e:inarian must be attached) Swine Farm Waste Management Odor Control Checklist _ tiunrrt Cause 11hil's to Mblimize odor Silt Sllccifie I'r+lrliccs E :Il lu�tcatt • SWirIC producliun Vegetative or wooded buffers;---- n Recommended best management practices; W C,ond judgment and common sense A ninlul haply 4111INCCS 0 Dirly manure -covered animals Ili Dry floors -.III kdcc:. • Wul IIIi milu-CovurCd floors Slotted floors; P__ Walerers located over slotted floors; • feeders at high end of solid floors; • Scrape manure buildup from floors; IJ-Jmlerflnnr ventilation for dryiug A1.1111,1C L't+IlCcliun hiss • Urine; U--fretlnent luanure removal by flush, flit recharge, • 1'altialInicrobialdecomposition �orscrape; M- llnderlkaor ventilation Vcnli4.ltitut t:�ll:Iu�t l.lus IIuI�IUI SI1II'it�CS I� h1,ll I�u+l.s • Vi1hltilu galSe�; Iat� 1 ' 1 IIL'IlltlellatleL; Ihlst tR" Imicienlair lnnvenlent • 1)nst Washdn+vn l+ctwceu grnul►s ofanimals; rl heed additives; rl Feeder covers; n heed delivery downshont extenders t,I re.cti, covers Agilation of recycled lagoon 11 Flush lank covers; hiliml While tanks are tilling Cl Exlend fill lines,to near bnitom of tanks with • Ili-siplion vents _ l llnh :Illc�s Agitatinn during tvasimmer rV Underfloor flush wilt undetfluor vendlation, CnIlvCyallCC Pil I ct I+.0 ge 1}uiuls • Agilaliun of recycled lagoon f 1 I:xtl uII recharge IhICs lu near huttunl t+l hits — Hiplid While pits are filling with anti -siphon vents Lilt NIA11111h 0 Agilation during sunup lank G1 Sump lank covers tilling and slraWdown -t utNitlu dwin collection Agilaltion during waslumder 11ox covers ul jusickial IloxCs Conveyance AM( W - t•luvelliher 1 I, 1996, Page 3 Source Cause RM1's to Minfruize Odor Site Specific Pruclices End of drainpipes at a Agitation during wastewater Cl Extend discharge point of pipes undernealh lagoon conveyance lagoon liquid level Lagoon surfaces a Volatile gas emissions; Vilroper lagoon liquid capacity; + Biological mixing; M---C'orrect lagoon startup procedures; • Agitation n Minimum surface area -to -volume ratio; C1 Minimum agitation when.pumping; M Mechanical aeration; n Proven biological additives Il l igaiiiin sprinkler • l Iigh pressure agilulion; M" Irrigate on dry days with little or no wind; uat110 + Wind drift t fR�Miuinuun recommended operating Itressute; M Pomp intake near lagoon lirluid surface; n Pump from second -stage lagann d` oy.- - Slmagu I:tiit: ur hasiu • Partial microbial decomposilion; f'I Ilollom or midluvel loading; billJac[t + Mixing while lilting; Cl 'I'ultk covers; + Agitation when emptying n Basin surface orals of solids; n Proven biological atl(lilives or oxidants Scaling basin stir fiwe • Partial microbial decomposition; Cl E?xteud drainpipe outlels undemeuth liquid • Mixing while filling; level; • Agitation when emptying M Remove settled solids regularly &I-m ere, slung or shidge • Agitation whelt spicading; spicatler owicts a Volalile gas emissions tlncovured nliuliue, + Volatile gas emissions while slur r), or sludge tin JAI drying sin Kites 0 Soil injection ofsbtrry/sludges; f-1 Wash residual manure from spreader after use; 171 Proven biological ad[lilives or oxidants Suit injection ot'sllrrry/slu[iges Cl Soil incorporation %vilhin 48 hrs.; Cl Spread in Ihin unili�rnt I,ryers fur rapid drying; C1 Proven biological additives or oxidaws I fcad animals a Carcass decomposition Proper disposition of carcasses i)c:ul --inert �li,.pussrl Carcass dccoorposhiolt f7 Compiwe covering of carcasses ill burial {rill; lfils . C'l 1 roper Incalion/construction ol'rlisposal pill IffL1nL'r ill[115 • luconrplele combustion n Secondary stuck bill Iles S r1tv1r It: - November 11, 1996. Page 4 Source Cause 11MI's go Minimize Odor Silc specific Practices Slatlulirlg walcr aruuntl • Improper drainage; Grade and landscape such that water drains Iaclllllcs « Microbial decomposition of away from facilities organic matter Aianure tracked onto • Poutly maintained access roads Famt access road maintenance public roads flout faun access Atltliliunal lnforntation : Available I rum RSwinc I\tanure hlaimg,:mcnt ; 6200 Itnle/IIMP Packcl NCSU, ('{runty Iiklensiun ('enter "wide PrOdUCIit1r1 barn{ 1'Utcn ial Odor Sources and 1(cmedtes ; EBA1? Fact Sheet NCSI I - BA F Swine I'rmluction I-aciiily Manure Management: I'it Itecltarge. - Lagoon Treatment ; Ia)AF 128-88 NCSI I - IIAI. S%Vi0C Prtlthi6tirnt Facility Manure Management: Underfloor Flush - Lagoon Treatment ; FIIAF 129-88 NCSI I - BAE 1.agtltm D"ip and Management for Livestock Manure Treatment and Storage ; FIIAI. 103-83 N('S( I - I IA Ii ('Albrariun of Manure uml WaslGwaler Application Ggnipmem ; FRA1i Fact Street NC:SI i - IIAF ('o3mtilling Odors from Swine Buildings ; I'll1-33 N('StI - Swine Fr;lcasiun hivirwimenlal Assurance Program ; NPPC Manual NC I'ntk Prothwers Assoc Oliliuns Iirr Nlanagittg Odor ; a report from the Swint~ Odor Task Force NCSU Atari ('rrmummications Hms,,mcc Cwtcems in Animal Manure Management: Odors and Flies ; 11110107, 1995 Conference Proceedings I:lut i .1 C oolleralive F)aeusiim ANt( )(' - IJuvembur 11. 1996, I'-ive 5 Insect Control Checklist for Animal Operations Source Cunse 1IMPs to Control Insecls -Silk: 5pccifi►: I'raclices Liquid Systems Flush (halcis • Acemntslation ofsolids O 171ush syslens is designed and operaled sufficiently to remove accumulated solids from gullers as designed. f"1 Remove bridging of accumulated solids al _ discharge I.agouns and NIS • Crusted Solids O Maintain lagoons, sellliog basins and pill where pest breeding is apparent to minintice the crusting of solids to a depth of no more than 6 - 8 inches over wore Than 30% of surface. w Excessive Vegetative . Decaying vegetation uinlaias vegetative control along banks of - — I ir►►tivllt lagoons and other impoundments to prevcnl accumulation of decaying vegetalive maller along waler's edge on impoundment's perinscler. Dry Sysleius ^I ce,lc►,~� • feed Spillage 0 Design, operate and maiutatiu fecal sys(eoas bunkers and (roughs) to minimize the accumulation of decaying waslage. CI Clcau up spillage on a routine basis (c.g., 7 - 10 day inletval (lul ilig summer; 15-30 day iulerval during wiulcr). Fccd Slonlae • Accumulations of feed residues fD-"1teducc moisture accunutlilt ian wilhin and arosmd immediate periu►wel. of iccd slorage areas by insuring {train;►lie away Crwu site and/or providing adequale conlaimncni (e.g., covered No liar brewer's grain and simil,u 161,,h o►oisture grain In'oducls). n Inspect lirr and remove or break ii1, accunulated Solids in filter strips around feed storal,e as needed. AMIC - November 11. 1996, Magi: I Sfmirce Cause II;MPs to Control Inseels. Si1c S1lecific Practices Animal I lolling Areas • Accumulalions of animal wastes © Eliminale low areas that trap nloislnre along and feed wastage fences and other locations where wasle accumulates and disturbance by animals is minimal. O Maintain fence rows and filler slrilis around animal holding areas to minimize acciunulations of wastes (i.e., inspect for and remove or break tip accumulated solids as needed). I)ry MaIIIlrC I landlinb • Accumulalions of aninnil wastes A Sysicnis W Remove spillage on a rouline basis (e.g., 7 - 10 day inlerval during summer, 15-30 clay interval during whaler) where manure is loaded for land application or disposal. Provide for adequale drainage around manure stockpiles. L7 Inspect for and remove nr break tip accumulated wastes in fitter strips around stockpiles and manure handling areas as tieedcd. For more infOrniatinn cctnlact the Cooperative Exiension Service, Department of I'snlomology, nox 7613, Noah Carolina State 1 Imiversity, Raleigh, NC, 27695-7613. AMIC - Nuve mher 11, 1996, Page 2 EMERGENCY ACTION PE -iN PEO., \"L?.Vj3 D�%+'Q ( 219 ? 734-;ng �Ib�y�`15�1 F-MERCE\CYMA.tiAGE-NUE TSYS FE1m (91Q) 592-8996 SW'CD (910) 592-7953 ?`RCS _ (910 _ 592-7963 T;-iis elan will be irr:-ple:nented in the eve -it that wastes from your ==_t:on are le :tint. o"erTlow'ina, or ruimina offsite. You 5noulj not wait uniid wastes reach sLiace waters or lei e your property to consider that you have a problem. You should :hake effo,, to ensure thhat this does not happen. This plan s:7ould be posted in an accessible location for all employees at the facility. The following are some action items you should tale--_ 1. Stop the release of wastes. Depending on the situation. this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to bean to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the re:son(s) that caused the runoff e. Evaluate the application rates for the fields when: runoff occured. C: Leakage from the waste pipes and speinklers-action include: a. Stop recycle pump. b. Srop irritation pump. c. Close vaives to eliminate further discharge. d. Repair all leaks F-.ior to resm,rting pumps. D: Leakage from flush systems. mouses, solid separators-ac:ion include: a. Stop recycle Lump'. b. Stop irrigation pump. c. Make sure no ;ipnon occTurs. tlo��'s in ti3e d. Stop all house. ;rush-�,me:rs. or soiid <eparamors. e. Repalr all leas prior to restarting purnps. Z: Ltak.,Qe Ir orn bze or siue%vall oI lagoon. Oft! n this is SE=2Z_ as op csed io fou:na le:n_-passible action: a. Dig a sm-o surnp or ditch away from the embankment to catch all seepage. put in a submersible pump, and pum back to lagoon. _ O. If holes are CaUsed OV Ou1rol;'ir:2 ar .Malls. trap or re love animas and :lll holes and cornoac:, with a clav rvpe soil. �- Lave a orofessio naj evaluate the condition oi- the side walls and iagoon bonorn as soon as possible. ?. AsSesS the exitnt of the spill and note any obvious dam.:ages. a. Did the waste ,each any surface waters? b. Approxinnately how much was released and for what duration? c. Anv damage noted, such as employee injury, fsh kills, or propery damage? d. Did the spill leave the property? - e. Does the spill have the potentia3 to reach surface waters.? f.. Could a future rain event cause the spill to reach surface waters? z. Are potable water wells in danger (either on or off of the property)?h. How much reached suz—face waters? 3: Contact appropriate agencies. a. Durins normal business hours, call your DWQ (Division of Water Quality) regional office; Phone - ' - . Alter hours, emergency number. 9I9-733-3942. Your phone call should include: vour name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spin, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves properry or enters surface warm, call local EMS Phone number - c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , local SWCD office phone number and local MRCS office for advice/technical assistance phone number - - 4: If none of the above works tail 911 or the Sheriff's Department and explain your problem to there and ask that person to contact the proper agencies for you. 3: Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name: b. Contractors Address— C. Contractors Phone: 2 lie ..:rne- 1 . 199h w 6: Contact the technical specialist u•ho ccr` i-jea the lagoon (MRCS, Consulting Enzineer. etc. j a. Name:_ cv ► l :-V &- cli c _ b. Phone: rC.z 7: Implement proceYures as advised by DWQ and technicad assistance agencies to rectify the damage, repair the system. and reascses5 the waste management plan to ke—z problems xidi release of wasies from happening -gain. W. State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A.' Preston Howard, Jr., P.E., Director Robert Swain Bob Swain Hog Farm, Inc. 126 Henry Middleton Rd Warsaw NC 28398 Dear Robert Swain: A ik . [4j7)II NCDENR EIdVIROIYM `y�CEs September 9, 1998 �? 1 5 1998 F'AYETTEVILLE REG. C7RCE Subject: Certificate of Coverage No. AWS820214 Bob Swain Hog Farm, Inc. Swine Waste Collection, Treatment, Storage and Application System Sampson County In accordance with your application received on May 1, 1998, we are forwarding this Certificate of Coverage (COC) issued to Robert Swain, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Bob Swain Hog Farm, Inc., located in Sampson County, with an animal capacity of no greater than 7240 Feeder to Finish and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS820214 Bob Swain Hog Farm, Inc. Page 2 information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely a,( A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Sampson County Health Department Fayetteville Regional Office, Water Quality Section Sampson County Soil and Water Conservation District Permit File Z AT���' 4'Tr'flN State of North Carolina � 194�3 Department of Environment and Natural Res�iif'����YY ces Division of Water Quality �lon-pischargs Permitting Non -Discharge Permit Application Form (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Existing Liquid Animal Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not Ieave any question unanswered. 1. GENERAL INFORMATION: 1.1 Facility Name: Bob Swain 112g Farm, Inc. 1.2 Print Land Owner's name: Robert Swain 1.3 Mailing address: 126 Henry Middleton Rd City, State: Warsaw NC Zip: 28398 Telephone Number (include area code): 910-293-7777 1.4 County where facility is located: Sampson I.5 Facility Location (Directions from nearest major highway. PIease include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): Hwy 701 South from Newton Grove to Suttontown Rd., turn left go to Darden Road, turnright and farm onleft approximately 3 miles. 1.6 Print Farm Manager's name (if different from Land Owner): 1.7 Lessee's / Integrator's name (if applicable; please circle which type is listed): Carrell'sEFoodsElnc 1.8 Date Facility Originally Began Operation: 0 1/0 1/74 1.9 Date(s) of Facility Expansion(s) (if applicable): 2. OPERATION INFORMATION: 2.1 Facility No.: _82_ (county number); ^214 (facility number). 22 Operation Description: Swine operation Feede to Finish 7240- Certified Design Capacity Is the above information correct? 7 yes; =no. If no, correct below using the design capacity of the facility The "'No. of Animals" should be the maximum numoer for which the waste management structures were designed. Type of Swine 0 Wean to Feeder 0 Feeder to Finish _ No_ of Animals 0 Farrow to Wean (# sow) 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: Type of Poul!a No. of Animals 0 Layer 0 Non -Layer 0 Turkey Type of Cattle No. of Animals 0 Dairy 0 Beef No. of Animals: FORM: AWO-G-E 1/26/98 Page 1 of 4 7 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system)-. 74.6 Required Acreage (as listed in the AWMP): 67.81 2.4 Are subsurface drains present within 100' of any of the application fields? `YES or NO (please (please circle one) 2.5 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or(1�tUJ (please circle one) 2.6 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standaarrrdss,, etc.) (Swine Only) 0 or NO (please circle one) What was the date that this facility's swine houses and lagoon were sited? !Q7 j� s 7 7 , S3, Sri QZ What was the date that this facility's land application areas were sited? 3. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Applicants Initials 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 33 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components: 3.3.I The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) 3.3.3 A map of every field used for land application. 3.3.4 The soil series present on every land application field_ 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every land application field. 3.3.8 The waste application windows for every crop utilized in the WUP. 3.3.9 The required NRCS Standard specifications. 3.3.10 A site schematic. 3.3.11 Emergency Action Plan. 3.3.12 Insect Control Checklist with chosen best management practices noted. 3.3.13 Odor Control Checklist with chosen best management practices noted. 3.3.14 Mortality Control Checklist with the selected method noted. 3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.) If your CAWMP includes components not shown on this list, such as an irrigation design, or site evaluation, please include the additional components with your submittal. FORM: AWO-G-E 1/28/98 Page 2 of 4 Facility Number: 82 - 214 Facility Name: Bob Swain Hog Farm, Inc. 4. APPLICANT'S CERTIFICATION: 11 __ Ar h e-rT_ Sic ,4 ,',0V (Land Owner's name listed in question 1.2), attest that this application for 170b _57w A . n. 14-5 Pia J ,IU I Ai �C- (Facility name listed in question 1. I) has been reviewed by me and is accurate and cofnplete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information_ and attachments are not included, this application package will be returned to me as incomplete. Signature - Date S. MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) 11 (Manager's name listed in question 1.6), attest that this application for (Facility name listed in question 1.1) has been reviewed y me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete_ Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 FORM: AWO-G-E 1/28/98 Page 3 of 4 Animal Waste 2vlanajement Plan {Please tvDe or Drint all information that does not General Information: Name of Farm: Owner(s) Name: - Mailing Address: 1.2-6 Farm Location: Latitude and Longitude: 3 Sy 5 SD eg`pipf Cei caTlOn require a SMAMure)i 19Q %—Uuiii)' Faun is lui.;uEcu iu: -)u Integrator: ra rl'v 1/5 77 Please attach a copy of a county road map with location identified and describebelow (Be specific: road names, directions, milepost, etc.): i4we Zd� /� `> t� -�� 4za L b45-,-t �cc SK 1746 �afiK _ �� a r� _ L a �( _ 3 Operation Description: Type of Swine No. of Animals 0 Wart to Feeder weeder to Finish 7 a o ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish ❑ Gilts ❑ Boars Type of Porilrry O Layer ❑ Pullets No. of Animals Type of Cattle No. of Animals G Dairy ❑ Beef Other Tvpe of Livesrock: Number of Animals: Acreage Available for Application: 14 t4 Required Acreage: ('7 b I Number of Lagoons/ Storage Ponds : Total Capacity l 6.2 �I97 Cubic Feet {fr3} Are subsurface drains present on the farm: YES or Gi� (please circle one) If YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one) Owner 1 Manager Agreement I (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25-year, 24-hour storm and there must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. I (we) Mow that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DEM or a new certification (if the approved plan is changed) within 60 days of a rifle transfer. Name of Land Owner: ob G y T LV N Signature:_ Date: t a - 'Fr--F Name of Manager(if different from owner): Signature: Date: AWC -- August 1, 1997 FIG -A4: Site Location on Sampson County Roads Map. Enlarged from N.C. Department of Transportation Map. SCALE 5 -: 1730 5 .t730 1731 TO NEwroAl GPOi/F 7 3 4 Mi-ES Loc,4-rloAj � �• 1711 17t2 � 4 t%Lt ' 1' rr 1 C,1E -t7�1 cr, �\ ' trl 7�� r17�b _' 4 - tE G � .. Y_..r•_.. r :�LY ! .. 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I .. ,.:F'.: . a i 1 • . r... ~. .r.. art... �.r. .... NUTRIENT MANAGEMENT Grower(s): Robert W. Swain Farm Name: Bob Swain Hog Farm, Inc. County: Sampson Farm Type: Feed -Fin Farm Capacity: 7240 Storage Structure: Anaerobic Lagoon Storage Period: 180 days Application Method: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Page: 1 5. Wind conditions should also be considered to avoid drift and downwind odor_ problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): 7240 animals X 985.50 gal/animal/year = 7,135,020 gallons AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): 7240 animals X 2.30 Ibs/animal/year = 16,652.00 Ibs Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Page: 2 The following acreage will be needed for waste application based on the crop to be grown, soil type, and surface application. Tract Field Soil Type Crop Code Yield /Ac Ibs N /unit Acres Lbs NIA c Residual Lbs N IAc Ibs N Required Time to Apply IRR 1 NoA C 6.1 50.00 8.1 305.0 2482.70 Mar -Oct IRR 2 WaB C 5.5 50.00 9.8 275.0 2681.25 Mar -Oct IRR 3 BoB C 4.5 50.00 16.7 225.0 3746.25 Mar -Oct IRR 4 BoB C 4.5 50.00 12.4 225.0 2787.75 Mar Oct IRR 5 BoB C 4.5 50.00 2.2 225.0 497.25 Mar -Oct IRR 6 NoA 5 33.0 4.00 25.5 132.0 3366.00 Jun-S IRR -6 NoA 1°~N 60.0 2.40 25.5 20.0 124.0 3162.00 S-April Total 74.6 Available N *Difference 18723.20 16652.00 . -2071.20 indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. "A negative number reflects the total Ibs of additional nitrogen needed to achieve yields on acreage listed in chart. A positive number means additional acreage is required to utilize the nitrogen produced by the farm. NOTE: This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. Page: 3 In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. The following legend explains the crop codes listed in the table above: A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Com - Grain E Corn - Silage F Cotton G Fescue- Grazed H Fescue - Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M� Grain Sorghum '`� Wheat O Soybean Lbs N utilized / unit yield 1.6 lbs N / bushel 50 Ibs N / ton 50 lbs N 1 ton 1.25 lbs N / bushel 12 lbs N 1 ton 0.12 lbs N 1 lbs lint 50 lbs N / ton 50 lbs N / ton 1.3 lbs N 1 bushel 2.4 lbs N / bushel 50 lbs N / acre 50 lbs N / acre 2.5 lbs N 1 cwt. 2.4 lbs N 1 bushel 4.0 lbs N / bushel Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. Page: 4 See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 0.36 pounds of plant available nitrogen per animal per year in the sludge based on the application method listed earlier. If you remove the sludge every 5 years, you will have approximately 13032.00 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 43.44 acres of land. If you apply the sludge to com at a rate of 125 pounds per acre, you will need 104.26 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and applications. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table_ Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following is provided as a guide for establishing application rates and amounts. Tract Field Soil Type I Crop Application Rate in/hi Application Amount * inches IRR 1 NoA C 0.50 1.50 IRR 2 WaB C 0.60 1.00 IRR 3 BoB C 0.75 0.65 IRR 4 BoB C 0.75 0.65 IRR 5 BoB C 0.75 0.65 IRR 6 NoA O 0.50 1.50 Page: 5 *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application • amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. Additional Comments: Due to number of tracts with adjoining fields on this farm, fields are designated as follows for the pl TRACT FIELD NEW FIELD DESIGNATION T9266 2 IRR-1 T4867 1 IRR-1 T6603 3 IRR-2 T10675 1 IRR-2 T6603 4, 5, 6, 7 IRR-3 T10675 2,3 IRR-3 T10675 4 IRR-4 T10675 5 IRR-5 * T6611 3 IRR-6 "T6611 shall be under lease with notarized pumping agreement. CROPPING OPTIONS: Owner has the option of overseeding any portion of coastal with small min hay at the rate of 50 Lb PANIac. Owner has option to double crop com and winter small ,rain hay in lieu of soybeanstwheat in Field IRR-6 at the rate of 137.5 Lb PANIac on com and 50 Ll P NI small grain. II r wh v rj into woodsis ineffective wetted Page: 6 NUTRIENT MANAGEMENT PLAN CERTIFICATION Name of Farm: Owner/Manager Agreement: Bob Swain Hog Farm, Inc. Me understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Itwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. Itwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Signature: Robert W. Swain Name of Manager (if different from owner): Signature: Name of Technical Specialist: Affiliation: Address: Telephone: Signature: Please Print Date Date R. Gregory Swain, P. E. Swain Consulting Services, Inc. 503 Underwood St. Clinton, NC 28328 (910) 590-2703 /o z7 9 Date sow CW SEAL L 16415 l* OORY S .V Page: 7 WASTE UIDLIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runt] drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has a notarized agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of a notarized agreement with a landowner who is within a reasonable proximity, allowing hirn/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. Actual yields may be used in lieu of realistic yield tables at the discretion of the planner. 4. Animal waste shall be applied on land eroding less than 5 tons per acre per year_ Waste may be applied to land that is eroding at more than 5 tons but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field_ (See FOTG Standard 393-Filter Strips) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur off -site or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste should be applied on actively growing crops in such a manner that the crop is not covered with waste to depth that would prohibit growth_ The potential for salt damage from animal waste should also be considered. 10_ Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present (See Standard 393 - Filter Strips). WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 12. Animal waste shall not be applied closer than 100 feet from wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by landowner 14. Waste shall be applied in a manner not to reach other property and public right -of --ways. 15. Animal waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided it has been approved as a land applications site by a "technical specialist". Animal waste applied on grassed waterways shall be at agronomic rates and in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge_ 18. if animal production at the facility is terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21, Highly visible permanent markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Soil tests shall be made every two years, and a liquid waste analysis shall be taken at least twice each year consistent with waste utilization plan. Poultry litter shall be tested prior to application. Soil and waste analysis records shall be kept for five years. Dead animals will be disposed of in a manner that meets NC regulations. System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. in particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. *Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual 1lortality Management Methods (check which method(s) are being implemented) :1 Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. Rendering at a rende;inQ plant licensed under G.S. 106-163.7 Complete incineration In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture _! Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) Swine Farm Waste Management Odor Control Checklist Sorrel Cause IINII's to Miuiluice odor - - Situ Specific I'r'aclices ^Falnlatcutl _ • Swine produclion -- VegelaIive or wooded buffers; W."tecommended best management praclices; C�Good judgment and common sense Animal body surfaces Dirty manure -covered animals pry floors lour ,ni fact • We( manure -covered flours OKSIolled Iloors; P Walerers located over slolted floors; fl Feeders at high end of solid floors; crape manure buildup from floors; llnderflorrr ventilation for drying ALtnuic colicclitm pile • thin4; _ Frcgtlent nrinure rerlloval by flush, I,it recharge, • Partial tlticrobial decomposilioll or scrape; fllridel Iloor veil likiliun Ventilation cxhiltl4t films • Vtllalilc pses; W-Vall Illailltellance; I:IIIcient air movetllctlt 111441m, stu l.tct:s a Dust 57Zslidowit between groups of animals; n Feed additives; n Fecdcr covers; n f'cetl delivery tiownsimut exientiers it, iectior covers liusll l,tul,s • Agilation of recycled lagoon El Flush lank covers; liquid while (auks are filling Cl Extend fill lilies to near hollllln of lank$ ►vide anti-sipholl vents -- 11us11 Mlcys • Agilalion during wastewater Underfloor hush with nllderlltlor vcnlikikillt, conveyance I'il irrh.ol,c poiws • Agilalion of recycled lagoon liquid while pits are filling; I.ilI sholiuns a AgiLuion during sump hulk filling and drawdown Otjlsi,Je +!rain collection Agilalion during wasiv%valer to 11111cliuu bloics cullvcyauce rl Extend recharge lines to near Iwilttol u1'pils Mill anti -siphon vows CI Sump tank covers Box covers .ANI{ C - t•luveloher 11. 1996, Page 3 Sourcc Cause HMI's to Minimize Odor Site Specific Pruclices I -lid ol, drainpipes at • Agitation during wastewater O Extend discharge point of pipes underneath lagoon conveyance lagoon liquid level Lagourl surfaces 0 Volatile gas emissions; Proper lagoon liquid capacity; • Biological mixing; WI-Correel lagoon startup procedures; • Agitation n Minimum surface area -to -volume ratio; C7 Minimum agitation when.pumping; C1 Mechanical aeration; n Proven biological additives III igaliou sprinkler a I Iigh pressure agiludon; avIrrigate on dry days with little or no wind; n,utles . Wind drift f=iMininuun recammeuded operating pressure; Lump intake near lagoon liquid surface; n Pump from second -stage lagoon Siwiige I:urk or basin I'arlial microbial decomposition; ['] Iioltrniti or midlevel loading; s"r lae,: 0 Mixing while filling; 11 Tank covers; • Agitation when emptying M ❑asin surface vials of solids; I-] Proven biological additives or oxidants Sending basin surface • 1'allial Microbial decomposition; n Extend drainpipe outlets underneudi liquid • Mixing while fining; level; a Agitation when emptying C1 Remove selded solids regularly Manu,c:, slurry or shulge • Agitation when spreading; Cl Soil injection ofslurry/sludges; spI cader oullcls . Volatile gas emissions Ci Wash residual manure from spreader after use; n Proven biological addilives or oxidants Ilneuvcred m,uilue, o Volatile gas emissions while Cl Soil injection ofsiurry/sludges -- simry or sludge un ticid dryilig n soil incorporation wid+in 48 hrs.; sur la�:es rl Spread in thin uniiirron Layers for rapid drying; n Proven biological additives or oxida,us Dead imiur:Ils 0 Carcass decomposition 6711roper disposition of carcasses .,ui 0Carcass decomposilion n Complete covering of carcasses in burial Ails; 11r1s f.7 Proper [aculion/crn+slruetion oi'dispnsal pity lu�iuer:ol,rrs Incnnuplcle cun+bustiulr n Secondary slack burners Novem1wr 11, 1996, Page 4 Si11lfCC Cause - 11MI's to Minimize Odor Sile Slicciric Practices Standing wuler around • Improper drainage; Grade and landscape such that water drains fac:ililies . Microbial decomposition of away from facilities organic matter hlanure Iracked onto • Poorly maimained access roads rV Kann access road maintenance public ruaiis liam farm aCCC55 - Atiditional Inforiliatiou : Swine Alanure Mana6camit ; 0200 Itnlel11MI1 racket Swine Praduclion Farni 11olenliai Odor Sources and Rentedies ; fi13AE fact Sheet Swine Piud1kC601% I'acilily Manure Management: Pit Recharge - Lagoon Treatment ; FUME 128-88 Swine I'raducliao Facilily Manure Management: Underfloor Flush - Lagoon Treatment ; MAE 129-a8 I.agaun Design alul hlallagemew for Livestock Manure Treatment and Storage ; Ia3AE 103-83 CaI110ration of Manure and Wastewater Application Iitlttiputwit ; IAIAG I -act Sheet Cuuuolhug Odors from Swine Ituildings ; 11111-33 linvirwimcnial Assurance Program ; NPPC Manual Optimis (i►r Alanaging Odor ; a report from the Swine Odor Task Force Nuia:utce Cwicenis in Animal Manure Management: Odors and I -lies ; 11IM107, 1995 Conference Proceedings AW ►!' • Hi;vciiik)cr 11, 1996, Page 5 Av.tilal►le ]tom : NCSI1, C Cody Exiciision Ccislci NCSI1 - 11A1: NCSI I - IIAI: Nc:511-IIAI: NCSl I - IIA I: NCSI1 - IIAF NCSI1 - Swine lixleusion NC foil: P10(hiceis Assoc NCS1 J Agri C'mm mications I'lolidaCoopelative FXtemiun Insect Control Checklist for Animal Operations Suorce Cause I1MPS to Control loseets -- -- - Silt: Spceiric !'radices III systems Flush Gutters Accumulation of solids ❑ Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. ❑ Remove bridging of accunuduted solids al discharge Lagouas and His Crusted Solids D Maintain lagoons, settling basins and pits where pest breeding is apparent to miniudze flit crusting of solids to a depth of no more than 6 - 8 inches over noire than 30% of surfuce. I:at:esSiVC Vegetative • Decaying vegetation Ci Maintain vegetative control along hanks of l iruwill lagoons and other impoundments to prevent accumulation of decaying vegetative ntaller along Waler'5 edge on inapouodmcul's perimeter. Dry Syslems Ftxdt:[a • Feed Spillage 11 Design, operate nud maintain feel) sysh:nes (e.g., bunkers and (roughs) to minimize the accumulation of decaying wastage. l"et:d Storage 6 Accumulations of feed residues ❑ Clean tip spillage on a routine basis (e.g., 7 - 10 day interval during smomer; 15-30 clay interval thiriog winter). f-1 Reduce mnisutrt: accmtxdation within and around ir►unediate perimeter of feed storage areas by insuring drainage away from site and/or providing adccptate containment (c.g., covered bin for brewer's grain mud similar high moisture grain protlncis). r.1 Inspect Ior and remove or break tip acciiimil;ted solids in filter strips around feed Storage as needed. AhIIC.•- November 11. 1996. Hare I Sor(rce Cause DMPs to Control Insects Site Specific 111-aclices Animal holding Areas Accmmulalions of animal wastes O Climinale low areas that Irap moisture along and feed %vaslage fences and other locations where waste accumulates and disturbance by animals is minimal. O Mai 'main fence rows and filler strips saromid animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break tip accumulated solids as needed). Dry Njamare I landliag • Accumulations of animal wastes C1 Remove spillage on a routine basis (e.g., 7 - I D Syslcaias day interval during stunmer; 15-30 (lay interval during winter) where manure is loaded for lanai applicalian or disposal. fJ Provide for adequate drainage around manure stockpiles. Ci Inspect for aml remove or break tip accumulated wastes in filter strips around stockpiles and manure handling areas as needed. For more hil'O anadon comacl the Cooperative Extension Service, DeparlrneW of fintomology, linx 76 13, Norlh Carolina Slate I lniversity, Raleigh, NC, 27695-7613. AKIIC - November 11, 1996, Page 2 EMERGENCY ACTION PLAN_ Pl ONT `7U), 1 BERS DWQ , (uZ ng-smw EMERGENCY 1`,i.--iACE\,fF—N-T SYSTttii (910) 592-A99fi_ SR'CD (910) 592-7963 1~RCS (910) 592 7953 This plan will be implernented in the event that wastes from your operation are lea ins. over lowing, or running off site. You should not wait until wastes reach surace waters or leave vour properry to consider that you have a probiem. You should make eve:-v effer` to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should tyke. 1. Stop the release of wastes. Depending on the situation. this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to bean to increase elevation of darn. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. immediately stop waste application. b. Create a temporary diversion to contain waste. C. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakaee from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to elimvnate further discharge. d. Repair all leaks prior to rest.=rtin+ pumps. D. Leakace from flush systems, houses. solid secarators-action include: a. Stop recycle Lump. b. Stops irricatien pump. C. %Iak-e sure no sionon occurs. d. Stop all fl in the house. %usn 5N'ste;, s. or Sciid separators. e. Repair all leaks prior to restarting pumps. E: Leakage from base or sidewall of lagoon. Often this is seeva2e as opposed to flowing leaks- possible action: a. Die a small sump or ditch away from the embankment to catch all seepage. put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals. trap or remove anirals and flil holes and compact with a clay type soil c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters`' b. ApproximateIv how much was released and for what tzuration? c. Any damage noted, such as employee injury, fish kills, or proper y damage? d. Did the spill Ieave the property? e. Does the spill have the potential to reach surface waters? f.. CouId a future rain event cause the spill to reach surface waters? e. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone - - After hours, emergency number. 9I9-733-3912). Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill Ieaves propem or enters surface waters, call local EMS Phone number - c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , IocaI SWCD office phone number and Iocal NRCS office for advice/technicaI assistance phone number - - 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to therm and ask that person to contact the proper agencies for you. S: Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name: �7_ r'^'lM Mr- kcnr z .'c b. Contractors Address: 1037 8AA eok 64.,Vd. _ C I've 2 vj-V c_ Contractors Phone: 4/0 5'6�- 321":1 b: Contact the technical specialist xho certified the lagoon (MRCS, Consulting` Engineer. etc,) a. Name: L J 1 -ir onr Sp cy s- e— b. Prone: S` 1 1- - 7 f G_ ? ?: Implement procedures as advised by DWQ and technic:) assistance agencies to -ectil�' the damae. repair the system. and reassess the "rite management plan to keep problems with release of wastes from happening again. RECEIVED MAY 1 10A Ion -Discharge Permittina WASTE WATER IRRIGATION DESIGN OWNER: FARM NAME: FARM LOCATION: FARM TYPE: INTEGRATOR: Robert W. Swain Bob Swain Hog Farm, Inc. Sampson County, NC 7240 Head Feeder -Finish Carroll's Foods, Inc. DESIGNER: R. Gregory Swain, P. E. Swain Consulting Services, Inc. 503 Underwood Street Clinton, NC 28328 N.C. License # 16415 PHONE: (910) 590-2703 44 SEAL: 4S1S SEAL ' 16415 DATE: /'O/z G/9 7 PRELEVUNARY DESIGN AND SPECIFICATIONS FOR THE WASTEWATER IRRIGATION SYSTEM FOR BOB SWAIN HOG FARM, INC. 7240 HEAD SWINE CONTRACT FINISHING FACILITY The Swain farm consists of twelve feeder to finish swine confinement buildings with a total capacity of 7240 head, ranging in age from six years to 23 years, located in northeastern Sampson County. The facilities were built in five stages over this time, and each stage includes its own waste treatment/storage lagoon. Due to the time and manner in which the farm was developed, several waste management plans exist separately for the individual expansion projects, and the owner wishes to combine the entire operation under a single waste management plan (WMP). A new WMP will be developed based on this irrigation design, such that the nutrient and hydraulic limitations are considered, and acreage in the WMP will be based on effective wetted acreage from this design. The facilities will produce approximately 16,652 pounds of plant available nitrogen (PAN) per year. Crops to be grown include hybrid bermudagrass hay on land owned by Mr. Swain, and a soybean/wheat double crop on land under lease agreement. If required to utilize the nitrogen, small grain hay can be overseeded with the coastal on portions of the area. Also, based on the plan's nitrogen deficit as designed, the owner will have the flexibility to rotate other crops in the leased field if desired. The total land available for land application on the utilized fields is approximately 62 acres owned and 33 acres leased. Of that acreage, approximately 49.1 acres of the owned land and 25.5 acres of the leased land can be effectively irrigated with the designed system. This acreage is sufficient to meet the PAN produced by this facility using the crops and realistic yields as listed in the approved waste utilization plan. As detailed later in this report, the irrigated areas have been assigned irrigation field numbers rather than using the ASCS Tract Numbers. The farm consists of several tracts, and individual fields in several cases are divided into different tracts and field numbers, so the I - 4 field designation is used to simplify the recordkeeping process. The system designed will cover 8.1 acres of Field I-1, 9.8 acres in Field I-2, I6.7 acres in Field I-3, 12.4 acres in Field I-4, 2.2 acres in Field I-5, and 25.5 acres in Field I-6. The crops listed on this acreage will utilize 18,723 pounds of PAN per year, while the farm should produce 16,652 pounds per year. Soil types on the farm in the area of waste water application are primarily Wagram, Blanton, and Norfolk. The Wagram series is a well drained coastal plain soil with loamy sand surface and subsurface layers and sandy clay loam subsoil. Permeability is moderate, available water capacity is moderate, and surface runoff is slow. The Blanton series is a moderately well drained soil with sandy surface and subsurface layers and sandy loam to sandy clay loam subsoil. Permeability is rapid in the thick sandy surface layer, available water capacity is low, and surface runoff is slow. The Norfolk series is a well drained soil with loamy sand surface and subsurface layers and sandy loam to sandy clay loam subsurface. Permeability is moderate, available water capacity is moderate, and surface runoff is slow. The farm currently includes two fields with permanent solid set irrigation system and one field with two hydrants for a big gun traveler. Irrigation equipment is already owned by the farm and is discussed later in the report. Due to further clearing and the lease of Field I-6, more solid set and traveler irrigation can be installed to meet the requirements of the WMP and allow greater flexibility to the farm in managing the nutrients and hydraulic requirements. All solid set sprinklers are single nozzle 9/32". Spacing of sprinklers is mostly 80 feet between sprinklers along each lateral and 80 feet between the laterals. Solid set layout design is based on all spacing being 80 feet by 80 feet, but in some cases the spacing was adjusted slightly to accomodate the shape of fields or existing risers. The sprinkler wetted radius is approximately 66.5 feet. The spacing is approximately 60% of the wetted diameter of the sprinkler throw. This spacing should provide a coefficient of uniformity of approximately 77%. Recommended average sprinkler operating pressure is 55 psi. The traveler system is a Hobbs Reel -Rain Model 1030 hard hose traveler with a 3.0" diameter 965' long hose, with a Nelson 150 big gun and ring nozzle. Most pulls are designed using a 1.18" ring at 70 psi sprinkler pressure, which produces approximately 245 gallons per minute (gpm) and a wetted diameter of 330 feet. Two pulls will operate with the 1.08" ring at 60 psi due to limited field width, which yields 200 gpm and 300 feet spray diameter. Field I-4 contains 2 hydrants spaced 220 feet apart_ Buffers observed include 25 feet from surface waters and ditches and 100 feet from each of the 3 fresh water wells on site. All the wells are utilized for the swine operations, and no residences or domestic wells are near the wastewater application areas. Existing main lines are 4" Class 160 IPS, PVC bell and gasket plastic pipe, and solid set laterals are 2, 3, and 4 inch Class 160 IPS, PVC glued joint pipe. New mains shall be 6" Class 160 IPS, PVC bell and gasket pipe unless otherwise noted, and laterals will vary again based on number of sprinklers on the lateral. The existing pumping unit is a John Deere diesel engine with a Berkeley centrifugal pump end. Engine/pump unit was sized to accomodate both the traveler and the solid set system requirements of approximately 250 gallons per minute at the required total dynamic head. The system will include gate valves at critical points to prevent unnecessary charging and pressure on parts of the system not in use, and to control the flow of the water in the main line. A 4-inch lagoon riser is used for the ground entry of the main line and isaccompanied by a pressure gauge, air relief, and pressure relief valves. New main should include similar features. Air relief valves will be placed at the end of each line to eliminate any damage from water hammer. Solid set risers shall be installed according to recommended practice as shown in the attached diagram. Traveler hydrants shall be installed according to diagrams attached. Thrust blocks will be installed where the supply line comes from the pump and makes its ground entry, and at all tees, ells, and ends of laterals. System Operation As described above, ASCS tract and field designations have been combined into "I-#" fields so common areas can be managed as single units. Also, although some fields contain more than one soil type with different recommended application rates, it is our recommendation to design and operate the system uniformly for each given field, using the most predominant soil type for that area. Table 1 below shows information on the fields incorporated into the design. Fields I-1 through I-5 are all common ownership with the swine operation, and Field I-6 is family property that will be utilized under lease, with notarized pumping agreement. As the table shows, although MRCS allows up to 1.5" depth of application, it is recommended to limit single irrigation events to 0.5 inch in order to reduce the risk of runoff To further minimize the risk of runoff or ponding occuring, solid set irrigation can be operated such that no two overlapping sprinklers will operate simultaneously. As shown in the calculations, this yields a precipitation rate of only 0.15 in./hr for the full circle sprinklers, and only 0.3 in/hr for the '/z circle sprinklers. If sprinklers are operated adjacently such that spray overlaps, the precipitation rate is 0.27 m./hr, which is still acceptable. The combination of maintaining a low rate with a low application depth should insure that no runoff will occur as long as other factors discussed below are considered. Since the lagoons include 180 day pumping storage, it is important that pumping occurs regularly, with the last application on coastal bermuda prior to frost and the first application as early in the spring as possible. Added components to the system, as shown in the plan, includes the capability to pump from any area onto Field I-6, which allows pumping on a winter crop without any overseeding of the coastal. It is important that the operator follow this plan as well as the waste management plan. When applying irrigation, the operator should take notice of the conditions and follow MRCS Waste Utilization Specifications. The specified maximum amounts of wastewater sprayed per cycle are 1.5" for Norfolk, I" for Wagram, and 0.65" for Blanton, as stated in the waste utilization plan. It is our recommendation, however, that applications should not exceed 0.5" per application. We feel that 0.5" is a sufficient amount of wastewater to apply per cycle, considering the low to moderate water holding capacity and potential for nutrient leaching on these soils. There should not be another application applied until the amount applied in the previous cycle has been used by evapotranspiration (ET). This usually takes approximately three to five days, depending on the climate and soils of the area. During the winter months when temperatures are below freezing, the risers need to be drained at least into the lateral lines. Water should not freeze at a depth of 30 inches which is the recommended depth for both lateral and main lines. The pump, suction, and discharge should all be drained during freezing temperatures. Spraying should never take place during freezing temperatures. It is also important not to spray when the soil is saturated and ponding or runoff is likely. Spraying should not occur when the wind speed is more than ten miles per hour. Sprinklers and air relief/vacuum release valves should be checked periodically to ensure that they are operating properly. Check to ensure that the pressure gauge at the pump is operating properly. TABLE 1: FIELD SPECIFICATIONS Tract Acres Irrig. Slope Soil Crop App Max App Irri& -Field Field T e Rate per Cycle Acres T9266-2, 9.7 1_1 0-2% NoA Coastal Bermuda Hay 0.5 1.50 8.1 T4867-1 T6603-3, 12.2 1-2 0-6% WaB Coastal Bermuda Hay 0.6 1.00 9.8 T10675-1 T66034, 21.5 I-3 0-6% BoB Coastal Bermuda Hay 0.75 0.65 16.7 T6603-5 T6603-6 T6603-7 T 10675-2 T10675-3 T106754 16.1 14 0-6% BoB Coastal Bermuda Hay 0.75 0.65 12.4 T10675-5 3.0 1-5 0-6% BoB Coastal Bermuda Hay 0.75 0.65 22 T6611-3 33.1 1_6 0-2% NoA Wheat 0.5 1.50 25.5 *All land within the assigned field numbers is in the same crop, so the fields are essentially treated as one. A sprinkler precipitation rate Will be selected to be less than the infiltration rate of the most restrictive soil. **Although the MRCS has indicated that up to 1.5" can be applied at one time, it is suggested that the total application be limited to 0.5" and space the applications several days apart. This will help reduce the potential for runoff. SOLID SET EMIGATTON SPRINKLER SETTINGS The solid set system shall include Nelson 9/32" sprinklers (or equal) to operate at 55 psi, yielding a flow of approximately 17.2 gallons per minute (gpm). System layout includes primarily full circle sprinklers, with'/z circle and 3/ circle patterns used where required along borders and setbacks. Wetted diameter at 55 psi sprinkler pressure is approximately 133 feet, and sprinkler and lateral spacing is mostly 80 feet, which follows standard practice of 60% overlap for solid set systems. Prior system design was based on operating 14 sprinklers simultaneously, so the pump and power unit are sized to give approximately 240 gpm. Precipitation rate (PR) for the individual full circle throw is calculated assuming that no adjacent sprinkler is operated simultaneously, and also assuming overlapping spray patterns. With no adjacent sprinklers operating together, the wetted radius can be considered as 90% of total wetted radius, resulting in a PR for the full circle sprinkler of 0.15 in./hr., well below the design maximum rate. Since the half circle sprinklers have the same flow rate and cover only half the effective wetted area, the PR for them is twice the PR of the full circles, or 0.30 in./hr., also within the design maximum rate. This PR should not be used to calculate operating time for a given depth application, as the effective wetted area is based on effective length and width from the riser, which is a standard 80' by 80'. With overlapping spray, the calculated precipitation rate increases to 0.27 in/hr for full circles and 0.54 for %2 circle patterns, still within an acceptable range for the given soils. Although the calculated effective wetted area is greater for some risers due to position along the outside lateral or end of lateral, all risers will be assumed to cover the same effective wetted area, and thus have the same recommended operating time. As shown in Table 2, it is recommended to set the operating times at approximately 2 hours per full circle sprinkler and 1 hour for half circle sprinklers. This will result in simple recordkeeping for the owner, and will result in the same application depth throughout the fields. The owner should individually record the risers used in each application, even if he ultimately records irrigation events per field. The plans attached accomodate this system by assigning letters to individual laterals and a number to each riser along the lateral. Effective irrigated acres is calculated as 0.15 acres per full circle by using a lateral and sprinkler spacing of 80 feet, except in Field I-5, where a lateral spacing of 100' is utilized due to field width and better pattern overlap. These acreagea are only slightly higher than using the exact sprinkler and lateral spacings, which account for no additional coverage on perimeter sprinklers or for increased coverage on the sprinklers spaced over 80 feet. TABLE 2: SPRINKLER LAYOUT AND OPERATING SPECIFICATIONS Irrig. # Full # Half # % Wetted Efi ac. Prec Nozzle Gun Oper Acres Field Circle Circle Circle Diam, per Rate, Diam PSI Time, Covered # ft. sprk. in/hr hr. (effect) 50 133 0.150 0.27 9/32 55 2.0 8.14 1-1 7 0.075 .54 1.0 1 0.113 .36 1.5 58 133 0.15 .27. 9/32 55 2.0 9.75 1-2 2 .075 .54 1.0 8 .113 .36 1.5 104 133 0.15 0.27 9/32 55 2.0 16.65 1-3 8 .075 .54 1.0 4 .113 .36 1.5 I-5 12 133 0.17 0.22 9/32 55 2.3 2.21 2 .44 1.1 Total 224 19 13 Total 36.75 TRAVELING GUN SYSTEM The farm presently owns a Hobbs Reel Rain hard hose traveler, which is equipped with 960 feet of 3.0" poly hose and a Nelson 150 end gun with ring nozzles. Two of the four pulls in Field I4 and all pulls in Field I-6 are designed to utilize the 1.18" ring at 70 psi sprinkler pressure, which produces a 330' wetted diameter and 245 gpm flow. The other two pulls in Field 14 (A2, B2) will use the 1.08" ring at 60 psi in order to reduce the wetted diameter to 300' and a flow of 182 gpm. The spray pattern of the gun should be no less than the arc angles shown in the precipitation rate calculations. It is recommended that all pulls operate at approximately 270 degree are pattern, which will keep the PR below the maximum for all soil types. However, as shown on the plan, some pulls in Field I-6 require changing the pattern to 180 degrees at the end of the pulls, to prevent spray going beyond the field boundaries. The certified operator is accustomed to making these adjustments as required by field borders, and this is not considered excessive management requirements. Effective wetted areas have been calculated using travel lane spacing and approximately 75% efficiency on perimeter spray areas. A buffer of 25' shall be maintained between wetted area and perimeter ditch in Field 1-6. Traveler lane spacing is set at approximately 67% of wetted radius, which is within acceptable practice for efficient coverage. The system should not be operated when wind conditions exceed 10 mph, and the best time to run is at less than 5 mph. As in the solid set system, it is recommended not to exceed 0.5" application per irrigation event. To achieve this depth, the traveler speed must be set according to the flow and lane spacing used. An example of travel speed calculation is shown in the Calculations section, and each pull is detailed in Table 3 below for design conditions. A total of 8 hydrants will be required. The 2 in Field I-4 are existing; the 6 in Field I-6 will be installed along the farm path at the field edge, and a pumping agreement will be maintained on this field. The longest travel distance is 940' and the shortest is 385'. Actual and effective lengths and widths are shown in Table 3 below. TABLE 3: TRAVELER LAYOUT AND OPERATING SPECIFICATIONS (Travel speed based on 1/2" application) Field ## Lane Travel slid. ft/min Precip rate inAr Effect. Width, % Effect. Length, R. Wetted dia., ft Nozzle Size Gun psi PSI @ Reel ' Arc Patt. degr. Eff. wet ac- I-4 A-1 3.12 0.45 252 650 330 1.18 70 147 270 3.76 1-4 A-2 2.54 0.41 224 493 300 1.08 60 108 270 2.6 I-4 B-1 3.12 0.45 242 593 330 1 1.18 70 147 270 3.43 I-4 B-2 2.54 0.41 224 493 300 1.08 60 108 270 2.6 1-6 A 3.25 0.45 242 1,064 330 1.18 70 147 270 5.91 I-6 B 3.57 0.45 220 1,064 330 1.18 70 147 270 5.37 1-6 C 3.57 0.45 220 1 856 330 1.18 70 147 270 4.32 I-6 D 3.57 0.45 220 691 330 1.18 70 147 270 3.49 I-6 E 3.57 0.45 220 638 330 1.18 70 147 270 3.22 I-6 1: 3.25 0.45 242 574 330 1.18 70 I47 270 3.19 Total 37.89 * PSI @ reel taken from manufacturer's technical data. The length of the travel lane will determine the length of time required to operate each pull. Table 4 lists the estimated travel length and the respective time to complete each pull, based on the above listed travel speeds using 1/2" application depth and the above listed effective widths. It is recommended to spray approximately 15-20 minutes with the gun cart stationary at the beginning of the pull in order to achieve a more even coverage. However, if, as in some cases, the ineffective part of the spray radius falls outside the field border, the cart may be started immediately after full discharge. Times listed in Table 4 do not include delay times, as they should vary according to conditions and spray patterns. TABLE 4: TRAVEL TMES PER LANE FIELD LANE TRAVEL LENGTH, & TRAVEL SPEED, ft/min TIlAE, min. TIME, hrs. I4 A-1 550 3.12 176 2.9 I-4 A-2 402 2.61 154 2.6 14 B-1 494 3.25 152 2.5 I4 B-2 402 2.61 154 2.6 I-6 A 940 3.25 289 4.8 I-6 B 940 3.57 263 4.4 I-6 C 732 3.57 205 3.4 I-6 D 567 3.57 159 2.6 I-6 E 514 3.57 144 2A I-6 F 450 3.25 138 2.3 Note: This design is based upon information provided by the owner and site plan survey by Brent Whitfield and Associates. Design of additions to the existing system is preliminary and should be viewed as such. Distance, setbacks, etc. should be verified during actual installation of system, and the engineer should be contacted if changes are required. The design shows that this site is capable of handling the wastewater from the facilities with available land in accordance with the information provided. Refer to owners and operators manuals for upkeep and maintenance of the irrigation equipment. It is our recommendation that the designer visit the site during installation. CALCULATIONS FOR SOLID SET SYSTEM Precipitation Rate (PR) with Overlapping Spray Pattern: PR — 96.3 x GPM lsxss Is = lateral spacing ss = sprinkler spacing PR = 96.3 x 17.2 = 0.26 in./hr 80 x 80 Precipitation Rate (PR) with No Overlapping Spray Pattern: PR — 96.3 x GPM 3.14(.9r� GPM — 17.2 GPM per sprinkler r = wetted radius = 67.5' For full circle sprinkler: PR For half circle sprinkler: PR 96.3 x 17.2 gpm 3.14[.9(67.5)]2 0.15 iph 96.3 x 17.2 gpm x 360 3.14[.9(67.5)]2 180 0.30 iph Friction Loss in Main and Lateral Pipes (FL) Since most of the piping is existing, recommendations will be based on sizing additional piping based on the following criteria: 1. New main line pipe which will deliver in excess of 200 gpm shall be 6" dia. 2. Laterals. shall be sized according to number of risers as follows: Up to 6 risers: 2" pipe Up to S risers: 2-1/2" pipe Up to I 1 risers: 3" pipe Up to 20 risers: 4" pipe Lateral may be downsized according to the number left on the end of the lateral. Further detail computations may be done if requested to determine optimum sizing of all piping. TDH for System As stated above for friction losses, since the primary equipment is already owned, and the system currently operates according to requirements, no detailed TDH calculations are necessary. The system's additions should have little or no impact on TDH as long as the same quantity of sprinklers are operated simultaneously. Thrust Block Calculations BLOCK SIZE = THRUST X LINE PSI / Soil Bearing Pressure Thrust factor from attached table Line psi = psi from TDH calculation (Owner confirmed 75 psi @ pump) Soil Bearing pressure: Use 1000 psf for sand 90 degree elbow 23.0 X 75 / 1000 — 1.7 sq. ft 45 degree elbow 12.4 X 75 / 1000 = 0.9 sq. ft Tee/Dead end 16.2 X 75 / 1000 = 1.2 sq. ft *Ground Entry 29.9 X 75 / 1000 = 2.2 sq. ft Gate Valve 16.2 X 75 / 1000 = 1.2 sq. ft TABLE 4: THRUST BLOCK SPECIFICATIONS Location Thrust Blocks . ft 90 Degree Elbow 1.7 Dead End Tee 1.2 Tee 1.2 45 Degree Elbow 0.9 Gate Valve 1.2 Ground Entry 2.2 CALCULATIONS FOR TRAVELER SYSTEM Precipitation Rate (PR) PR — 96.3 x GPM x 360 3.14(.9ry arc GPM — 245 GPM r — wetted radius = 165' arc = spray pattern arc = 270 deg. PR = 96.3 x 245 x 360 = 0.45 in./hr. 3.14[.9(165)]2 270 Travel Speed S = 1.605 x dxw S = Traveler speed, ft/min Q = flow rate, gpm d = application depth, in. w = lane spacing or effective width, ft. For Field I-6, lane B, applying 1/2" depth: S = 1.605 x 245 = 3.57 filmin. 0.5 x 220 Travel Time per Pull Using the above example for Lane B, Field I-6, @ 3.57 ft/min., Lane Length--940': time — 940' pull — 263 min. = 4.4 hours 3.57 ft/min Mainline and Traveler Losses, TDH Calculations, etc. Same notes as above. Mainlines for new distribution system to all be 6", which should reduce TDH versus existing system, with 4" mainlines. All equipment will remain the same. Thrust Block Calculations BLOCK SIZE = THRUST X LINE PSI / Soil Bearing Pressure Thrust factor from attached table Line psi = psi from TDH calculation (From prior similar systems, use 145 psi) Soil Bearing pressure: Use 1000 psf for sand 90 degree elbow 23.0 X 145 / 1000 = 3.3 sq. ft 45 degree elbow 12.4 X 145 / 1000 = 1.8 sq. ft Tee/Dead end 16.2 X 145 / 1000 = 2.3 sq. ft *Ground Entry 29.9 X 145 / 1000 = 4.3 sq. ft Gate Valve 16.2 X 145 / 1000 = 2.3 sq. ft TABLE 4: THRUST BLOCK SPECIFICATIONS Location Thrust Blocks . ft 90 Degree Elbow 3.3 Dead End Tee 2.3 Tee 2.3 45 Degee Elbow 1.8 Gate Valve 2.3 Ground En 4.3 �1 F J vo- 10�-=1 5 y POND j �f 2 7 � ,�.: 16m °� �- -' T9226 FLD 2 & T4867 FLD 1 = FIELD 1-1 2 SPRINKLER SPACING=80' / LATERAL SPACING=80' SPRAY DIA.=133' 0 T6603-FLD 3, T10675-FLD =FIELD 1-2 SPRINKLER SPACING=80' LATERAL SPACING=80' SPRAY DIA.=133' SCALE: 1 "=200' 14 12Ur 7K 7- • I� �s�='= fir= � r-= ��-� . r Xi - LAGOON �5HELIU LAGO01 1 LAGOON T6603 FIELDS 4--7 FIELD 1--3 SPRINKLER SPACING=80' LATERAL SPACING=80' �� ' SPRAY DIA.=133' f 8 f N7, SCALE. 1 "=200' �14L ? , -- �y�L�..��! -a-��\6nL . .. FIN. jf~7� RN. !18 — j 2 LAGOON FIN. 5 FARM �+►Q6 5 - '� ``...,►� ;ice7`; ', L,4GOpN /�7y'� i �3 �•�� pa le FIN. �6 / 4►+yam t2J, 14�� T� LAGOON �� C hi • ` I Eo ip iW N. 9 �\,4 y FlN. J12 -�� 7 v J i .'i A 0 N_r yl � 1 � CCRNFR PROPERTY WINFR SCALE: 1 "= 200' T10675 FIELD 4 FIELD I-4 TRAVELER PULLS PULL LENGTH SPRAY DIA. RING Al 550 330' 1.18" A2 402 300' 1.08" B1 494 330' 1.18" B2 402 300' 1.08" T10675 FIELD 5 --�- FIELD 1-5 {� SPRINKLER SPACING=80' I103 f `,�s -!s ENE LATERAL SPICING=100' "T-� SERA DIA.=133' PRELIMINARY IRRIGAT, BY: SWAIN CONSULTING S 503 UNDERWOOD ST. T6611--FIELD 3 = F194LU -':- TRAVELER LANE SPACING=220' SPRAY DIA.=330 PULL LENGTHS: A=940 r--� --- B=940' D=567, SCALE: I F=514 C \ 1 19=200' 4., U ti N M N � _o 3 a Al Al t�0 p � Lo EY'j NY 71 ........ . . . . . . 'IN .. . ....... oll"i I .. ...... .. 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Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant.(such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant gro-wth in the later winter/early spring, irrigation according to a farm waste management plan should be done w4=enever the land is dry enough to receive lagoon liquid. This wilt' make storage space available in the lagoon for future wet periods. In the late sumnier/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every eft'-ort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Wai-lr:g until the lagoon has reached Its maximum storage capacixy before sta(T!ne t0 irrigate does not leave room for staring excess water during, extended wet periods. Overflow frorn the lagoon for any reason except a 25-yea,, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the darn. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOT E: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm, ev?nts. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes —look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 441. overall condition of pipes Lag010, 11 surface --look fo, : I. undesirable vegetative growth 2. floating or lodged debris Emba_ nkment---look `or: 1. settlement, cracking, or "jug" holEs 2. j side slope stability —stumps or :Dukes 3. wet or damp area;, on the back slope 4. erosion due to lack of vegetation � or as a of wave action �. rodent damage Larger lagoor±s rnay,be subject to liner damage due to wave a-ior� caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening t'�e lagoon dam. A good stand of vegetation will reduce the potential dar„age caused by wave action. if wave action causes serious damage to a lagoon sidawall, baffles in the `agoon may be used to reduce the wave irnpacts. „nv of these features could lead to erosion and weakening of the 'am. ,f vour la moon has any of these features, you should cal! are appropriate expert rami:'iar with design and co";Struction of waste lagoons. You may need to provide a temporary fix if there i5 a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon darn with heavy equipment is a serious undertaking witch potentially serious consequences and should not oe conducted unless recommended by an appropriate technical expert. Transfer Pumps --check for proper operation: of: I . recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or'a large amount of vibration, may indicate that the pump is in n-ed or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumpingsystem maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly ful! lagoon is not the time to think about switching, repairing, or bcrrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage Structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3.r ridge berm hc-;gilt identified problems should be corrected promptly. It is a�: visable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to b hours after the rain (assumes there is no pumping)." This will give you an idea of how much your iagoon level will rise with a certain rainfall amount (y3u must also be recording your rainfall for this to work . Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may - have an inflow problem from a surface water diversion or there rnay be seepage into the lagoon from the surrounding land. La;oon Operation Startup. 1. Immediately after construction establish z complete sod cover on +bare soil surfaces to avoid erosion. 2. rill new lagoo:i design treatme^t volume at least half full o; water before waste loading begins, taking :are not to erode lining or bank slopes. .3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacteria! establishment (due to warmer weather). S. it is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.23 percent or the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 5. Maintain a periodic check on the lagoon liquid pH. if the pH fails below 7.0, add agricultural lime at the rate of i pound per `000 +cubic feet or lagoon liquid volume until the pH rises above 7.0. Qot}mum lagoon liquid pH is between 7.3 and 8.0. 7. A dark color, lack of bubbling, and excessive odor sianais inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flash system5 t`,;at vti-a5h waste into the lagoon several times daily are optirnurn for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. t Practice water conservation —minimize building v.,ater:usage and >polage from leaking waterers.` broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spiNag�! by keeping feeders adjusted. This l,Ok red:lce the amount of solids entering the lagoon Management: Ntaimain lagoon liquid level between the permanent Storage level and file full temporary Storage level. dace visible markers or stakes on the !aeoon bank to show the minimum liquid, level and the_rnaximum liquid :ever "Figure 2-0. Ste i irrigating at the earliest possible date :n the spring based on nutrient requirements and soil moisture so that temporary storage will be ;maximized for the summer thunderstorm season:. Similarly, ir'igate in fife late ;1;rnmerlearly call to provide r;�aximum lagoon Storage For the winter. The lagoon liquid level -should never be closer than 1 foot to the lowest point of the darn or en:ba.nkment_ Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate Float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequenfiy-remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or :arge hushes to groxv or, lagoon cam or embarkment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. if animal production is to be terminated, the owner is responsible for obtaining and implementing a closure p.an to eliminate the possibility of a poll�;tant discharge. Sludge Removal: Rate of lagoon sludge buildup can be redluced by: proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed_waste solids in ar, ap.propriate'ry designed basin, or minimizing feed wastage and spillage. Lag•�)an sludge that Is removed annually rather than stored long `.Prrn'will: have more nutrients, have more odor, and require more land to properly use the nutrients. RReMDVal techniques: Hire a custom applicator. - Mix the sludge and lagoon liquid' with a chopper-a;itator impeller pump though large -bore sprinkler irrigation system onto nearby crop and and soil incorporate. Qewater the upper part of lagoon by irrigation onto nearby cropland or foragelanc; mix rerrtaining sludge; pump into liquid sludge applicator; ha;.rl and spread onto cropland or forageland; and soil incorporate. aewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader unto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal vaiues from the liquid. The application of the sludge to fields wi'1 be limited by these nutrients as well as any previous waste applications to the: field ar-A4 crop .requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by tl^e pumper or drag -line operator will ensure that the lagoon liner remains intact. F you see soil material or the synthetic liner material being disturbed, you should st0P tt e activity immediately and not resur;,e :until you are sure that the sludge can he removed without liner injury. If the liner is darnaged it must be repaired as soon as possible. 51udge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soikest phosphores, it should be applied only at rates equal to the crop removal of phosphorus, As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to oh:erve the wind direction and other conditions which Could increase the concern of neighbors. Lr, Q) Ca (1) (1) C'T ti U U 71 -C3 c 0 00 er tw co .- . Jj C: (p t)," (Tt cu NO > fl) al C. c. X �j 11C ru 0 op Jj C) v - I Cl W Qj Llb Qj ro t: F to C) in 0 1,n Aid n) L.- fu IV (7) al rp (Ij (u 7'Z m r: 2: 0 Q) Cl. -3 * E LA -to :3 Q,) cj� I CL 0 (U bO L) CIJ —0 I's flj C) ij r: ro �< C- Aj Lh ru Q) ru hal— tio 0