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NORTH CAROLINA
Department of Environmental Qual
AkIs 3'Zo N
PRODUCER:
LOCATION:
TELEPHONE:
TYPE OPERATION:
NUMBER OF ANIMALS
(Design Capacity)
John Blanchard
390 Carroll's Rd.
Warsaw, NC 28398
(910) 533 3520
Feeder - Finish
7344
P F If$ - E` I I /-IF' E
VAR �5 200
OENR - FAYETftf REGIOML OFFa
The waste from your animal facility must be land applied at a specified Tate to prevent pollution
of surface and/or groundwater. The plant nutrients in the animal waste should be used to
reduce the amount of commercial fertilizer required for the crops in the fields where the waste is
to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be
analyzed before each application cycle. Annual soil tests are strongly encouraged so that all
plant nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally safe
manner. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are
important as they have different infiltration rates, leaching potentials, cation exchange
capacities, and available water holding capacities. Normally waste shall not be applied to land
eroding at greater than 5 tons per acre per year. With special precautions, waste may be
applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when it
is raining, or when the surface is frozen. Either of these conditions may result in runoff to
surface waters which is not allowed under DEM regulations. Wind conditions should also be
considered to avoid drift and downwind odor problems. To maximize the value of nutrients for
crop production and to reduce the potential for pollution, the waste should be applied to a
growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the
waste or disking will conserve nutrients and reduce odor problems.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility, Acreage requirements should be based on the waste analysis report from
your waste management facility. Attached you will find information on proper sampling
techniques, preparation, and transfer of waste samples to the lab for analysis.
This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
21-1.0217 adopted by the Environmental Management Commission.
RECEIVED / DENR I DWQ
Aquifer Protertion Section
Page 1 MAR 10 2009
Amount of Waste Produced Per Year (gallons, ft, tons, etc.)
7,344 animals X 1.9 (tons) waste/animal/year 13,954 (tons) waste/year.
Amount of Plant Available Nitrogen (PAN) Produced Per Year
7,344 animals X 2.3 lbs. PAN/animallyear 16,891 lbs. PAN/year, (PAN from N.C.
Guide Std. 633) Tech
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner
The following acreage will be needed for waste application based on the crop to be grown and
surface application:
Table 1:
Tract Field* Soil Crop
ACRES OWNED BY PRODUCER
Lbs. N Acres Lbs. N Month of
# No. Type Per Acre Utilized A
*This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are
applied, they must be accounted for. bLmust be basfAan-reafistic yield ex.pecta(LQn. I
NOTE: The applicator Is cautioned that P and K may be over applied while meeting the N
requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some
eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients.
This plan only addresses Nitrogen.
Page 2
TabliD 2: ACRES WITH AGREEMENT OR LONG TERM LEASE
(Agreement with adjacent landowner must be attached)
(Required only if operator does not own adequate land [see
Required Specification 2])
Tract Field Soil Crop Lbs. N Acres Lbs. N Month of
# No. Type Per Acre* Utilized Applicatio
* See footnote for Table 1.
Totals from above Tables
Acres
Lbs. N
Utilized
Table 1 0.00 -
Table 2 E89,34
18,606
Total 89.34
8
18,606'
Amount of N Produced
16,891
Surplus or Deficit
(1,715)'
NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over
application'of nutrient or other elements.
Page 3
See attached map showing the fields to be used for the utilization of waste water.
Application of Waste by Irrigation
Field Soil Type Crop Application Application
No. Rate (In/Hr) Amount �In)
1,2
Wo
Row Crops
0,35
.5-1
3,4,5,6
GoA
Row Crops
0.4
.5-1
7,8,9
10
Ln
Row Crops
0.4
.5-1
11
Ra
Row Crops
035
.5-1
THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE
WILL BE NEEDED FOR DRY LITTER OR SLURRY.
Your facility is designed for 180 days of temporary storage and the temporary storage must
be removed on the average of once every 6 MONTHS. In no instance should the volume of
waste being stored in your structure exceed Elevation *see lagoon design.
Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil
and Water Conservation District office after you receive the waste analysis report for assistance in
determining the amount per acre to apply and the proper application rate prior to applying the
waste.
Narrative of operation:
Acres shown are irrigated acres. The plan is written as a 2 year rotation of corn, wheat, and
soybeans. It is suggested that the grower split the land evenly between corn and soybeans.
Page 4
0
REQUIRED SPECIFICATIONS
Animal waste shall not' reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application,
Any discharge of waste which reaches surface water is prohibited.
2 There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply the waste. If the producer
does not own adequate land to properly dispose of waste, he/she shall provide a copy of
an agreement with a landowner who is within a reasonable proximity, allowing him/her the
use of the land for waste application. It is the responsibility of the owner of the facility to
secure an update of the Waste Utilization Plan when there is a change in the operation,
increase in the number of animals, method of utilization, or available land.
3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climatic conditions, and level
of management, unless there are regulations that restrict the rate of application for other
nutrients.
4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per
year providing grass filter strips are installed where runoff leaves the field. (See FOTG
Standard 393 - Filter Strip),
Odors can be reduced by injecting the waste or disking after waste application, Waste
should not be applied when there is danger of drift from the irrigation field.
6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to cons ervation'ti [led crops or grassland,
the waste may be broadcast provided the application does not occur during a season
prone to flooding. (See "Weather and Climate in North Carolina" for guidance.)
Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff
does not occur offsite or to surface waters and in a method which does not cause drift from
the site during application. No ponding should occur in order to control odor or flies.
Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
Page 5
M,
REQUIRED SPECIFICATIONS
(continued)
Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a
high potential for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste
shall not be applied more than 30 days prior to planting of the crop or forages breaking
dormancy.
11 Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residential property boundary
and from any perennial stream or river (other than an irrigation ditch or canal. Animal
waste other than swine waste from facilities sited on or after October 1, 1995), shall not be
applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips).
12 Animal waste shall not be applied closer than 100 feet to wells.
13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned
by the landowner.
14 Waste shall be applied in a manner not to reach other property and public right-of-ways.
15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a "technical specialist".
Animal waste shall not be applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways, waste shall be applied at agronomic rates in a
manner that courses no runoff or drift from the site.
16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
Page 6
MM
REQUIRED SPECIFICATIONS
(continued)
17 A protective cover of appropriate vegetation will be established on all disturbed areas
-(lagoon embankments, berms, pipe runs, etc,), Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate, Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidence of
erosion, leakage or discharge.
18 If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
19 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
20 Animal waste can be used in a rotation that includes vegetables a ' nd other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption it should only be applied pre -plant with no further applications animal waste
during the crop season.
21 Highly visible markers shall be installed to mark the top and bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
element. Zinc and copper levels in the soil shall be monitored and alternative crop sites
shall be used when these metal approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste analysis records shall be kept
for five years. Poultry dry waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be maintained for five (5) years.
23
Dead animals will be disposed of in a manner that meets North Carolina regulations.
Page 7
I&NINMR9111,11
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: Whitehorse Farm
Owner/ Manager Agreement
I (we) understand and will follow and implement the specifications and the operation and
maintenance procedures established in the approved animal waste utilization plan for the
farm.named above. I (we) know that any expansion to the existing design capacity of the
waste treatment and storage system or construction of new facilities will require a new
certification to be submitted to the Division of Environment Management (DEM) before the
new animals are stocked. I (we) also'understand that there must be no discharge of
animal waste from this system to surface waters of the state from a storm event less
severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm
office and at the office of the local Soil and Water Conservation District and will be
available for review by DEM upon request.
Name of Facility Owner: John Blanchard
(Please print)
Signature: Date: '7
Name of Manager (If different from owner):
Signature:
Date:
Name of Technical Specialist: (Pleaseprint) Kraig A. Westerbeek
Affiliation: . Murphy Family Farms
A AA A - - - ,, I -
1U00 k
Signature:
0 n 0__ 7rn
i,o
ANIMAL WASTE UTILIZATION AGREEMENT
(Needed only if additional land has to be leased, etc.)
I , , hereby give
permission to apply animal waste from his Waste Utilization System on acres
of my land for the duration of time shown below.
I understand that this waste contains nitrogen, phosphorous, potassium, and other
trace elements and when properly applied should not harm my land or crops. I also
understand that the use of waste will reduce my needed for commercial fertilizer.
Adjacent Landowner:
Waste Producer:
Technical Representative:
SWCD Representative:
Date:
Date:
Date:
Date:
Term of Agreement: .19 to .20
(Minimurn of Ton Years on Cost Shared Items)
(See Required Specification No. 2)
Page 9
Table 1: ACRES OWNED BY PRODUCER
Tract Field Soil Crop Lbs. N Acres Lbs. N Month of
# No. Type Per Acre* Utilized Application
T8462
1
Wo
Corn
125
15.57
1946.25
Feb15-June
T8462
I
Wo
Wheat
96
15.57
1494.72
Sept -Apr!
T8462
1
Wo
Soybeans
140
15.57
2179,8
T8462
2
Wo
Corn
125
8.10
1012.5
Feb15-June
T8462
2
Wo
Wheat
96
8.10
777.6
Sept -April
T8462
2
Wo
Soybeans,
140
8.10
1134
June -Sept.
T8462
3
GoA
Corn
145
6.30
913.5
Feb`15-June
T8462
3
GoA
Wheat
144
6.30
907.2
Sept -April
T8462
3
GoA
Soybeans
160.
6.30
1008
June -Sept.
T8462
4
GoA
-Corn
145
5.56
806.2
Feb`15-June
T8462
4
GoA
Wheat
144
5.56
800.64
Sept -April
T8462
4
GoA
Soybeans
160
5.56
889.6
June -Sept.
T8462
5
GoA
Corn
145
11.17
1619-65
Feb15-June
T8462
5
GoA
Wheat
144
11.17
1608.48
Sept -April
T8462
6
GoA
Soybeans
160
11.17
1787.2
June -Sept.
T8462
6
GoA
Corn
145
2.03
294.35
Feb15-June
T8462
6
GoA
Wheat
144
2.03
292.32
Sept -April
T8462
6
GoA
Soybeans
160
2,03
324.8
June -Sept.
T8462
7
GoA
Corn
145
8.94
1296.3
Febl 5-June
T8462
7
GoA
[Wheat
144
8.94
1287.36
Sept -April
T8462.
7
GoA
Soybeans,
160
8.94
1430.4
June -Sept.
T8462
8
GoA
Corn *
145
8.91
1291.95
Feb15-June
T8462
8
GoA
Wheat
144
8.91
1283.04
Sept -April
T8462
8
GoA
Soybeans
160
8.91
1425.6
June -Sept.
T8521
9
GoA
Corn
145
9.00
1305
Febl 5-June
f8521
9
GoA
Wheat
144
9.00
1296
Sept -April
T8521
9
GoA
Soybeans
160
9.00
1440
June -Sept.
T12879
10
Ln
Corn
135
12.3
1660.5
Febl 5-June
T12879
10
Ln
Wheat
106
12.3
1303.8
Sept -April
T12879
10
Ln
Soybeans,
151
12.3
1857.3
June -Sept.
T8462
11
Ra
Corn
120
1.46
175.2
Feb15-June
T8462
11
Ra
Wheat
106
1.46
154.76
Sept -April
T8462
11
Ra
Soybeans
143
1.46
208.78
June -Sept.
37212.81
TOTAL 89.3 18,606
Page 10
Sheetl
IRRIGATION SYSTEM DESIGN PARAMETERS
Land owne r10perator Name: John Blanchard — Whitehorse Farms 1,2 County: Sampson
Address: 390 Carroll's Rd.
Warsaw, NC 28398 Date: 4/1212007
Telephone: (910)5333520
Table 1 - Field Specifications
Approximate Ma ' ximum
Maximum Maximum Application
Useable Size Application per Irrigation
Field of Field Rate Cycle
Nijmhpr (acres) Snil Tvnp SIODP- Cror)(s) (In/hr) (inches) Comments
1
15.57
Wo
<5
Row Crops
0.4
.5-1
2
8.1
Wo
<5
Row Crops
0.4
.5-1
3
6.3
GoA
<5
Row Crops
0.4
-5-1
4
5.56
GoA
<5
Row crops
0.4
.5-1
5
11.17
GoA
<5
Row Crops
0.4
.5-1
6
2.03
GoA
<5
Row Crops
0.4
.5-1
7
8.94
GoA
<5
Row Crops
0.4
.5-1
8
8.91
GoA
<5
Row Crops
0.4
.5-1
9
9
GoA
<5
Row Crops
0.4
.5-1
10
12.3
Ln
<5
Row Crops
0.4
.5-1
*SB515 setbacks
11
1.46
Ra
<5
Row Crops
0.4
.5-1
Sheet2
TABLE 2 - Travelling Irrigation Gun Settings
Make, Model and Type of Equipmenti 3"Traveller
Field No, Travel Application TRAVELLANE Wetted Nozzle Operating Operating
and Speed Rate Effective Effective Diameter Diameter Pressure Pressure -Arc
Hydrant No. Mmin) (irVhr.) Width(ft.) Lenqth(ft) (feet) Onches) at Gun(psi) at reel(psil Pattern Comments - Acres per pull
1A
L34
0.5
225
430
300
1,08
so
100
220
2.65
18
2.34
0.5
225
400
300
1,08
60
100
220
2.50
ic
2.34
0.5
225
850
300
IM
6 0
IDO
220
4.82
1 D
2.34
0.5
225
1000
300
1.08
60
100
220
5.1
2A
2�34
D.5
200
3GO
300
1.08
60
100
220
5.60
2B
1.95
0.37
200
420
300
1.08
60
100
330
3.04
2C
2�34
0�5
225
440
300
1.08
60
100
220
2.99
aA
2.34
0.5
225
460
300
1.08
60
100
220
3.10
3B
2.34
0.5
225
4BO
3w
1M
60
100
220
3.20
4A
1.95
0.37
220
270
300
1.08
60
loo
330
2.37
4B
1.95
0.37
250
330
300
1M
6 ()
100
330
3-19
5A
1.95
0.37
240
850
300
1.08
1 so
100
330
5_74
5B
1�95
0.37
260
680
300
1.08
60
100
330
5-43
6A
2.34
0_5
179.4
320
3w
1�08
60
100
220
2-03
7A
1.95
0-37
217
401
300
1.08
60
100
330
2.86
7B
1.95
0.37
200
262
300
IM
60_
100
330
2,02
7C
1.9s
0.37
250
480
300
1.08
60
100
330
4.05
SA
1.95
0.37
250
540_
300
1.08
60
100
330 1
4.40
Be
1.95
0.37
250
560
300
IM
60
100
330
4.5
9A
1.95
0.37
270
510
300
1.08
so
100
330
4.56
9B
1.95
0.37
27D
490
300
1.08
60
100
330
4.44
10A
1.95
0.37
234
835
300
1AS
60
1GO
330
5.39
10B
1.95
0.37
217
543
3DD
1,08
60
100
330
3.57
10C
1.95
0.37
217 1
49�
300
1.08
60
100
330
3.35
11
1.95
0,37
1 234
105
300
1.08
60
1DD
330
1.46
Sheet4
TABLE 4 - Irrigation System Specifications
Traveling
Solid Set
Irrigation Gun
irrioation
Flow Rate of Sprinkler (92m)
182
Operating Pressure at Pump (psi)
115.1
Design Precipitation Rate �in/hr)
0.31
Hose Length (feet)
1000
xxxxxxxx
Type of Speed Compensation
Mechanical
xxxxxxxx
Pump Type (PTO, Engine, Electric)
Engine
Pump Power Requirement (hp)
21.1
T-
TABLE 5 - Thrust Block Specifications
THRUSTBLOCK
LOCATION
AREAjsq. ft,)
90 degree bend
4.94
Dead End
3.5
Tee
2.45
Gate Valve
3.5
45 degree bend
2.66
Page 1
\NAT
ly Michael F. Easley, Governor
f
William G. Ross Jr,, Secretary
.,eA6 �s
CO North Carolina Department of Environment and Natural Resources
>
C Coleen H. Sullins, Director
Division of Water Quality
July 1, 2007
John H Blanchard
Juk
Whitehorse Farms Inc.
390 Carrolls Rd
Warsaw, NC 28398
Subject: Certificate of Coverage No. AWS820119
Whitehorse Farms Inc.
Animal Waste Management System
Sampson County
Dear John H Blanchard:
In accordance with your application received on 29-Dec-06, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to John H Blanchard, authorizing the operation of the subject
animal waste management system in accordance with General Permit AWG 100000.
This approval shall consist of the operation of this system including, but not limited to, the management
and land application of animal waste as specified in the facility's Certified Anunal Waste Management
Plan (CAWMP) for the Whitehorse Farms Inc., located in Sampson County, with an animal capacity of
no greater than the following swine annual averages:
Wean to Finish: 0 Feeder to Finish: 7344 Boar/Stud: 0
Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0
Farrow to Finish: 0 Farrow to Feeder: 0
If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows.
Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows
may be replaced by gilts at a rate of 4 gilts for every 3 sows
The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES
COC issued to, this facility with an expiration date of July 1, 2007. You are required to continue
conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension
in Condition 111. 19 does not apply.
Pursuant to this COC, you are authorized and required to operate the system in conformity with the
conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An
adequate system for collecting and maintaining the required monitoring data and operational information
must be established for this facility. Any increase in waste production greater than the certified design
capacity or increase in number of animals authorized by this COC (as provided above) will require a
modification to the CAWMP and this COC and must be completed prior to actual increase in either
wastewater flow or number of animals.
Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is
a package containing the new and revised forms used for record keeping and reporting. Please Ra
careful attention to the record keeping and monitoring conditions in this 12ermit.
Aquifer Protection Section 1636 Mail Service Center
Internet: _www ngwatempaliMorg Location: 2728 Capital Boulevard
An Equal Opportunity/AffirmatIve Action Employer— 50% Recycled/1 0% Post Consumer Paper
One
NNprthcarolma
Natur,11111
Raleigh, NC 27699-1636 Telephone: (919) 733-3221
Raleigh, NC 27604 - fax 1: (919) 715-0588
Fax 2: (919) 715-6048
Customer Service: (877) 623-6748
If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed,
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per 15A NCAC 02T .0111 (c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation
shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a
spray field.
Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall
continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS
standards and the permit is rescinded by the Division.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the staff member listed below for information on this
process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a cpunty covered by our Fayetteville Regional Office. The Regional Office
Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning
this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-
3221.
Sincerely,
for Coleen H. Sullins
Enclosures (General Permit AWG 100000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Sampson County Health Department
Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files
Permit File AWS820119
0
Sheet5
IRRIGATION SYSTEM DESIGNER
Name: Kraig Westerbeek
Company: Murphy Farms
Address: PO Box 759 Rose Hill, NC
Phone: (910) 289 2111
Required Documentation
The following details of design and materials must accompany all irrigation designs:
1. A scale drawing of the proposed irrigation system which includes hydrant locations, pipelines, thrust block locations and buffer areas where applicable.
2. Assumptions and computations for determining total dynamic head and horsepower requirements-
3- Computations used to determine all mainline and lateral pipe sizes.
4- Sources and/or calculations used for determining application rates-
5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system
6. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s).
7. Manufacturer's specifications for the irrigation pipe and/or USDA-NRCS s6ndard for IRRIGAT10N WATER CONVEYANCE.
8. The information required by this form are the niinimurn requirements. It is the responsibility of the designer to consider all relevant factors at a particular site and
address them as appropriate.
9. Irrigation pipes should not be installed in lagoon or storage pond embankments without the approval of the designer.
NOTE: A buffer strip of 50' or wider must be maintained between the limits of the irrigation system and all
perennial streams and surface waters per NC Statutes.
Sheet6
Narrative of Irrigation System Operation
This irrigation system has been designed to add 5 additional hydrants to the existing system for this farm. Hydrants will
be installed in fields 6, 10, and 11 . In addition, pulls A zin� B in field 7 were shortened from their original length due to the
ditch location to their East. For the pulls mentioned above, the acreage has been calculated using new and expanding farm
criteria. All other pulls, which will not be modified, have acreages calculated using existing 'wetted' acreage criteria.
Field 10 requires SB515 setbacks. These include a 50'setback from the public ROW, 50'from property lines, 100'from wells,
75'from blue line streams, and 200'from residences not owned by the producer.
This design requires that a DOT approved road bore be done as shown on the working drawing.
The producer is familiar with startup, winterization, and R&M requirement for the equipment being used.
Sheet7
CALCULATIONS
Sprinkler Specifications
Sprinkler Type: Nelson
150
Nozzle Size:
1.08 inches
Sprinkler Pressure:
60 psi
Flowrate(GPM):
182 gpm
Wetted Diameter:
300 feet
Lane SDacinas
Desired Spacing (%):
70 %
Design Spacing(feet):
210 *PVC irrigation pipe normally comes in 20'pieces,
so round to the nearest multiple of 20.
Actual Spacing (feet):
200 feet
Actual Spacing
67%
Application Rate
Application Rate = (96.3xF]owrate)/(3.1415x(.9xradius)squared)
Design App. Rate =
0.31 in/hr
300 degree arc =
0.37 in/hr
220 degree arc =
0.50 in/hr
180 degree arc =
0.61 in/hr
Traveller Speed
Travel speed = 1.605 x Flowrate / Desired application amount x Lane Spacing
Desired app. (in.) =
0.75 inches
300 degree arc =
1.95 ft/min
220 degree arc =
2.34 ft/min
180 degree arc =
3.89 ft/min
Mainline VeWcjty
Velocity = .408 x Flowrate / pipe diameter squared feet/sec.**
"For buried pipelines, velocity should be below 5 feet per second
Pipe size:
6, inches
Velocity=
2.06 ft/sec.
Page 1
Sheet7
Maximum Mainline Friction Loss
Most distant hydrant: 1 OC
Total distance: 5100 feet
Friction Loss Is figured using Hazen/William's Equation
Friction Loss= 0.24 feet/1 00 feet
Max. Mainline Loss = 12.4 feet or 5.4 psi
Total Dvnamic Head
Sprinkler Pressure:
60 psi
Loss through traveller:
40 psi
Elevation head:
2.1 psi
Mainline loss:
5.4 psi
Suction head and lift:
2,2 psi
5% fitting loss:
5.5 psi
TOTAL(TDH) =
115.1 psi or 266.0 feet
Horsepower R quired,
Horsepower = Flowrate x TDH(feet) 13960 / Pump effeciency
Pump Description: Berkeley 133J
Pump Efficiency: 58 %
Horsepower Required: 21.1 Hp
Thrust Blocking
Thrust Block Area = Thrust / Soil Bearing Strength
Thrust:
4200 feet
Soil Bearing Strength:
1200 feet
End Cap:
3,5 ft2
90 degree elbow:
4.9 ft2
Tee:
2,5 ft2
45 degree elbow:
2.7 ft2
PIDe Pressure Ratina Check
Pressure Rating of Pipe to be Used: 200 psi
Max, Pressure on system when running: 115,1 psi
70% of Pressure Rating: 140 psi
If Max, Pressure on system is less than 70% of Pressure Rating, OK
Net Positive Suction Head Check
Page 2
Sheet7
NPSHA: 21.5
NPSHR: 6.5 *from pump curve
IfNPSHA>NPSHR OK
Page 3
Sheet8
----..-..-ACREAGE
CALCULATION
JOHN
BLANCHARD
0414
Length
rt
Area
Stop
Area
Total
Acres
Field #
Field
Acres
225
430
0.43
0
2.65
1
15.57
B
2-25
400
0.43
o
2,50
C.
225!
850;
0.43
4.82
000 0.43
0'
5 1 60
_,?25
�A 3001__ 0.4
F2_9
2.07
2
-200'.
2B 2001 420' 0.62
0.491
3.04
2C
0.291
2.99
3A 460 0.43
-0.2-91
'___3.TO
3
6.3
_225,
480 0. . 43
4A 220 2701 0.72
2501 330' 0172'_.___._0.58�
0. 2 91-
2�[
-3-.�o
2.37
4
5 r'r'
3.19
240. 850 _qA5
5B -2 66 680 0.75
0 ' 31:
0.62
5.74
5.43
5111.17
6A*, 179,41 3201 0.3
041
2.03
6F--
2.03
217j 401'___G ' 47
-2621 0.45
0.39
2.86
74i
8.94
0 37j
2.02
7 C .250 _____q�72
0.58
4.0
8A 540'
4�.46.
8
8 91
_1�0j_. --i-
8B ---- 250:1..._'__560� 0.72J
9A_. 270 j f5j"_' 0,77
0.581---._
j 0.63�
4.511_1
4.56
91
9B 2701 4901 _ ____9.77
1 OA* 234 835: 0,491
U.41
4.44'
5.391,
10i
12.30
1 OB* 217; 543
_4�9_9
0.39
3.57
i oc* 217 i L 0.47
. .....
T075
234, 0.49�
J. 0.39�
0.41
1.46
11
1.46
FAcres determined using new__6�j ex�anding
system requirem-ents
_j
Page 1
each side of the pipe to provide support free from vqlds.
Are shouiA be taken to avoid deforming, displacing, pr
lamaging the pipe during this phase of the operation.
Inal backfill
,4.1 -Gep9!0l. After plpclln� �qsting, final backfill shall be
placed and spread In approxi"�ely un1forrp. layers In such
manner as to fill the trench completely so that there will be no
unfilled spaces under or about rqFk3 or luTnpj of earth in the
backrill. Final backfUl shall be fror of large rocks, fro%en clods
and other debris greateT than 76 mm (3 In.) In diameter. Rolling
equipment or heavy tampers should be used to consolidate the
final backfill oply afte! the Minji
m9m depth of
placed 04 only Ynth. pip; 4ylps YV44 tw0crm
till; qf �PPL-41-
SECTIO� 7-SPPP!A4 P.QN�JP'P�A7
7.1 Bell holes for p4b4r qa
.skql Iqlpil,
stalled is pioyldeti wit'h'Tubber gasket Joints,
excavated In 0e bedding material to Illow for the unobstf�,.
�ssembly of the joint. Care shouI4 be t44(k thai the W*boli Is no
larger than necessary to accomplilh prQperjoln't'4ssem1�1j. "eir; the'
jo . int has been made, the bell hole shoyld 46 pl�efully - filled with
TABLE 11 THRUST BLOCKING ANP AZj6ORS FOR UNDERGRO . UNP JRRIGATIP?j Fj?PPI1jFS
�tap 2. MWIlply the working pressure P.y the appropriate yalu ' a
showp !n the folloWing table t4 obtainiotal th'r�atjn-k, (lb):
flPETANE T"I[tVST FACT
4.
ripa size Dead End
4QO A5*
22-112*
In. Mm or Tee
Elbow Elbow
Elbow
1-112 38.1 2.94
4.16 2.25
1.15
2 60.8 4.56
0-45 3-150
1.78
2-11Z 63.5 6.65
9.40 5.10
2.QO
a , 1 76.t! 6.89
43.9 7.151
3.82
3-112 88.6 12.8
18.1 9-si
4.00
4 101.6 16.2
23.6 12.4
6.31
127.0 24.7
35A 18.0
0.63
152-4, KIP
49,.2 26-7
1�.S'
a 203.2 59.0
83.5 45.2
23.0
10 254.0 9i.5 130.0 70.0
35.8
1� 304.8 1 �9.0
jq2.0 D4.5
150.3
Based on thrust per kPa (psi) prassur9
t Blocking for cross -ay not bg !4�ed�4 �yjth jq!if bp�pch lines.
Slap 2. De"Fmine $he �9�!lng q;;arRtti
Wow;
BEARING STRENGTJI OF SPIL4
Solim and Safa Bearing Loahs
I§M2
Sound Shale
49 ()Oq
174.8
Cemented Gravel and Sarul
dIfficult to pick
4 000
191.5
Coaxse and fin@ compact Sand
3 000
143.6
Medium Clay -Can be spaded
2000
65.8
Soft Clay
1 000
47.0
Muck
Q
0
Step 3. Divide the total thrust obtained in Step
I by the hearing
strangth of the moil to got the area needed, M2 (ftX).
SIDE THRUST ALTERNATE PnoCEDUTtF
Pipe Size §�qe Tbrust-per DePW
N
1-1/2 6.1
2 2.7
2 0.8 7.9
3
2-112 1116
7a.2 17.1
V'
3-1/2 .4
22
4 IP1.6 2a.a
i 25.9
5 .127,0 43.�
101.7
6 162,4 .':60.8
270.5
a. 103.0
203.2
458,2
10. 254.0 1�60.0
71i.7
1 iO4:8 '2'� 5. 0.
1 OGO.8
Based on side thrust pe� 689-kPa (190 pii) presrUre per deirei'. of:. "aft-f,
deflection,
NOTE: Multiply side thiust from table by degrees 'of deflccjion�
times kPa (psl� divided by 100 t.o. obtain so0j side
thrust -in N
0
I
Figure 2. Anchorage 6locks for in -line valves.
Tabl6 I is the forces encountered at end plugs. to calculate
forces encountered at bends, tees and wyes, multiply the figure in
Table 1 by the factors given Table 2.
Table 1. Thrust W at End Plugs
T-Srust in lbs. fnr t6st orpssure in Dsi
Pipe Di.ameter
(inches-L
100 PSI
150 PSI
200"PSI
250 PSI
Ik
295
'440
590
740
2
455
680
9101
1140
211
660
990
1320
1650
3
985
1480
1970
2460
4
1820
2720
3630
4540
6
3740
S6 0
7460
9350
8
64,go-'
9740
13,000
16,200
10
10,650
16,000
21,300
26,600
12
15,150
22,700
30,200
37,800
14
20,600
30,800
41,100
51,400
16
26,600
39,800
53,100
66,400
-6-
Y61, j 5'
7.
Tabl e 2., Factor� for Calculating Thrust W for
El bows and'Tees.
El bows: 900 1 .4 1 Tees 0.70 Z-
60,
45 0 0.764--"
300 0. 52
.2
21 -0.39
Table 3 gives the safe bearing load for different soil types.
T6bl e 3. Safe Bearing Load.
Soil' I b/ft2
Mul ch, peat and similar 0
Soft Clay 1000 (1
Sa nd 2000
Sand and aravel Mob
Sand and'gravel cemented
with clay 4000
Hard shale 10,000
Thrust block area (fX2 14 Thrust (Table 1 & Table 2)
Soil bearing strength (Table 3)
In placing concrete thr ' ust blocks, check with the manufacturer of the
pipe being used to ensure that the correct size thrust blocks are
bei.p.g. used.
There are a number of machines that can be used to prepare the
trench for PVC plastic pipe. Soil types, moisture content, depth of
trench required and type and diameter of pipe must be considered.
Generally chain trenches', wheel trenches, -backho.es, or vibratinq plows
will be " usea for trench preparation. The vibrati'ng plow can only be
used for solvent weld PVC pipe and generally is limited to the smaller
diameter of pipe. Under most conditions the chain- trencher or wheel
trencher will be faster than the backhoe. Where wide trenches for large
pipe are required, the backhoe will be most satisfactory. If soil
conditions permit, long stretches of open trench will expedite pipe
insta)lation. However, if rain is forecast the pipe should be installed
and the trench backfilled. To avoid sharp turns in the line at obstructions,
trenches should be. curved within limits of curvature of the pipe.
-7-
INSTALLATION
h
Jiarnond Agricultural PVC Pipe should be assembled and
installed with uniform and continuous support from a firm
base in accordance with the installation procedures provided
in ASTM D2321, and the Installation Guidefor PVC Water
Pipe (a "pocket -sized" edition is available from your
representative or from Diamond Plastics Corporation,)
Embedment materials are to be in accordance with soil
classifications listed under Unified Soil Classification
System, ASTM D2487.and ASTM D2488.
To assemble, clean mating sur-fiaces of the bell, spigot, and
gasket. Apply gasket lubricant (furnished by Diamond
Plastics Corporation) to tile entire spigot end up to the
reference mark. Also, apply lubricant to the contact surface
of the gasket,
Willi the pipe in straight alignment, push the spigot into
the bell up to the insertion line. If a pry bar is used to
qply force, the pipe should be proiecled by placing a board
between the bar and the pipe,
If norrhal force does not complete the joint, disassemble the
joint and examine (he parts (o make ce,Jan they are free of
obstructions. Visually inspect tile compleied joint to insure
(he gasket has not been dislodged.
Table 5.
APPROXIMATE (;U]C)F: FOR ESTINIATED PAN(;E OF M;REE
C )F COMPACTION VERSUS EMBEDMENT CLASS AND MET]IOD
OF PLACEMENT AS PERCENT OF STA.NDARD PROCTOR
DENSITY OR RELATIVE DENSITY,
FOK (;RANULAR MATERIALS IN P.-%RENTHESIS"
CLASS OF ENMEOMENT
1
11
111
IV
NIATIRIAL DESCRIPT10.4
Gr-ulat
5.�duidrri-ll
MilldLri
r'jM (;,Jin
s0i �I C �cj,s
Sod,
Soil,
opwl�.. COI11CM 1�1 le
9 19
6.30
It Uf dq -cigh,
SO-, KIMW
91 0� Nm-'o, D4.5.,y A-S�
cw-p�i b) Pa. C, �P,,
93-IM
95 :01
95 100
90 1W
(75�11COI
5� W)
b) wlible
093
Ali
q5
15-90
,d",
Va75)
06
M 7 51
11-1 I-L-
ZNU
Pi.0 -no
K�
14) N)
(a I I
u) XI)
mi
a I
I
f-aid)l
Table 4. DMAIFT10ol ()r t,*l,IJirDMr.NT MATE.RiAl. CLASN'llICA110Nq
a
(I IL
I) $�icptr I I", lit'
SIATI�ll I AL CLANNIVICAT10.1
Cl... I S.;h-
t-1. 1?h I. I M _h" 1h 4-1 -.1 1-. i�
4 -hd 1.,. id,,, . -N.4 h.IU.
cl., U sig;h"
Ow
WflI-1:,dt# S-41, " A-cl '" ffl;' lillc 0, - 6- A
CP
P�ly ,,dtd I .... 11 lilile -1 1, 6111 pli
r'.4- "WI-4 N.. A .4- M d- 9$% ."...A N.. 'ill
SW
.W,. WIC"'. h . Ve"
I,.,. I.- H" 4 1 K., lii� its" J I,.-
5V
F-fly -A, J 1-A, -Wi. 1.10, --1 -- 1- At-, -hl� �W. .4
r-6- P.011. I(". A M.., Lhl, Y�% ,J N.. :M ('I,
GM
541, p-I I-W .h ....... �. ilyl,
yr,. 4 .4- M." kh- VrA J .. IN'. :10 "'.1
CC
ch.", "k, p.-I J t., ..; ...... �.A; ... ....... .. ....... 1. J
*" W4 -;-it - 14�- M I 1,- 11
0 NIF4 4
0. ;�J 2.11
SC'
rhyly I M.. I" r., kh.11 � 4.14 ,1 3
ilm �Ik �h. MA N1. Nil
Vi". IV S 1,
NIL
1-g- 0.. F., J1, L rl-, �.Iq Gp'�
M. ., III,. 5U% .. �,, P..", 8'.
CIL
I",- �hj, ,I l .., J ..... I.
I.;q,jj 3i,q NrA %
Nill
1 .1 . ... ..
N
$,oijm� III?, l high pl-1 h�, Ll 1-, -1
'IN,
cl- V Sh,
I'L
1W "I., hp .1 1 d., -1� 1 -.1 1.— -
_11 d h jN I ...... ... ... .
L
. .. ..... .. 2;,._
�Owi highly w,o.� I I].
- =4��ed �p ASTNI D 24XI. 4,rcpq (,.I cl- I h.l. � dd.,.d " "I
h, L 4 1
K A 3 T11
1? 2447. 111. -h. 5% J N-, 'Ill
11T1I U
.:ic
.",
'l, . ..... 4k .1 ch" 11 kh. W Cl Ill
The haunching area is most 'iniportaw to the supporl of
PVC pipe. For good support. die haunching arej sbould be
compacted to the densities given in tile Lonn Term
Delleciion Cham
Figure 2
X
.1. 1.� 0� . .�P � r.. 11, , J..
430—DD-4 Irrigarior: water UU1LV .Yduc:t_-
irrigation Water Conveyance
High -Pressure, Underground, Plastic
Pipeline Specifications
Inmilatic n
Minimum depth of cover. Pipe shall be installed at suffi-
cient depth below the ground surface to provide protection
from hazards imposed by traffic crossings, fanning opera-
tions, freezing temperatures, or soil cracking. Ae'minimum
depth of cover for pipe susceptible to any of these hazards
shall be:
Pipe ftmmer Depth d cover
n ti
'A through,2y,................................................................ 18
3 through 5.................................................................... 24
6 or more. 30
......................................................................
In areas where the pipe will not be susceptible to freez.
ing and vehicular or cultivation hazards and the soils do not
crack appreciably when dry, the minimum depth of cover
may be reduced to:
Pipe diameter Depth of cover
im
'k through 1 A............................................................... 6
2 through 3.................................................................... 12
4 through 6.................................................................... 18
Mom than 6. ............ 24
In cranberry bops where the pipe is not suscepflble to
freezing and heavy equipment is never allowed, the mini-
mum depth of cover may be 6 In for a 6-in diameter pipe
and 12 in for a lwger pipe.
The minimum cover for polyethylene pipe is 6 in but may
be reduced to 2 in where conditions warrant. The minimum
cover for PVC pipe in cranberry bogs, where the pipe is to
be protected from freezing alter winter flooding, shall be 12
in, If the winter flood equals or exceeds 12 in. Where the
winter flood is less than 12 in, the top of the pipe shall be
at least 24 In below the water surface. Solvent -welded joints
shall be used at all connections of PVC pipe where peat
and muck exist in their normal layered pattern. Rubber
gasket Joints may be used toliowing normal bedding proce•
dures where coarse sand or cement layers exist.
At low places on the ground surface, extra fill may be
placed over the pipeline to provide the minimum depth of
cover. The top width of the tilt shall then be no less than 10
ft and the side slopes no steeper than 6:1. if extra protec-
tion is needed at vehicle crossings, encasement pipe.or
other approved methods may be used.
Trench construction. The trench at any point below
the top of the pipe shall be only wide enough to permit
the pipe to be easily placed and joined and to allow the
initial backfiil material to be uniformly placed under,the
haunches and along the side of the pipe. The maximum
trench width shall be 36 in greater than the diameter of
the pipe. It the trench is precision excavated and has a
semicircular bottom that closely fits the pipe, the width
shall not exceed the outside diameter of -the pipe by
more that 10 percent.
The trench bottom shall be uniform so that the pipe lies
on the bottom without bridging. Clods, rocks, and uneven
spots that can damage the pipe or cause nonuniform sup-
port shall be removed.
If rocks, boulders, or any other material that can damage
the pipe are encountered, the trench bottom shall be under-
cut a minimum of 4 in below final grade and filled with bed.
ding material consisting of sand or compacted fine-grained
Soils.
Pipelines having a diameter of 'h through 21,6 in that are
to be placed in areas not subject to vehicular loads and in
soils that do not crack appreciably when dry may be placed
by using "plow -in" equipment instead of conventional
trenching.
Provisions shall be made to insure safe working condi-
tions where unstable soil, trench depth, or other conditions
can be hazardous to personnel working in the trench.
Placement. Care shall be taken to prevent permanent dis-
tortion and damage when handling the pipe during unusu-
ally warm or cold weather, The pipe shall be allowed to
come within a few degrees of the temperature it will have
attar It is completely covered before placing the backifll,
other than that needed for shading, or before connecting
the pipe to other facilities. The pipe shall be uniformly and
continuously supported over its entire length on firm stable
material. Blocking or mounding shall not be used to bring
the pipe to final grade.
For pipe with bell Joints, bell holes shall be excavated in
the bedding material, as needed, to allow for unobstructed
assembly of the joint and to permit the body of the pipe to
be in contact with the bedding material throughout its
length.
Joints and connections. All joints and connections shall
be designed and constructed to withstand the design maxi-
mum working pressure for the pipeline without leakage and
to leave the Inside of the line free of any obstruction that
may tend to reduce its capacity below design requirements.
All fittings, such as couplings, reducers, bends, toes, and
crosses, shall be installed according to the recor -manda-
tions of the pipe manufacturer.
Fittings made of steel or other metals susceptible to cor-
roslon shall be adequately protected by being wrapped with
plastic tape or by being coated with a substance that has
hibh corrosion -preventative qualities. If plastic tape is used,
all surfaces shall be thoroughly cleaned and coated with a
primer compatible with the tape before wrapping.
Threat blocks. Thrust blocks must be formed against a
solid hand -excavated trench wall undamaged by mechani-
cal equipment. They shall be constructed of concrete, and
the space between the pipe and trench wall shall be filled
to the height of the outside diameter of the pipe or as spec-
ified by the manufacturer.
Testing. The pipeline shall be tested for pressure strength,
leakage, and proper functioning. The tests may be per-
formed before backfilling or anytime after the pipeline is
ready for service.
SCS, January 1989
Irrigation Water Conveyance 430-DD-5
Tests for pressure strength and leaks shall be accom-
plished by inspecting the pipeline and appurtenances while
the maximum working pressure is maintained and all joints
and connections are uncovered, or by observing normal
operation of the pipeline after it is put into service. Partial
backfIlls needed to hold the pipe in place during testing
shall be placed as specified in "Initial Backfill." Any leaks
shall be repaired and the system retested.
The pipeline shall be lasted to insure that it functions
properly at design capacity. At or below design capacity
there shall be no objectionable flow conditions. Objecilona-
ble flow conditions shalt include water hammer. continuing
unsteady delivery of water, damage to the pipeline, or detri-
mental discharge from control valves.
Initial backlill. Hand, mechanical, or water packing meth-
ods may be used.
The initial backfill material shall be soil or sand that is
free from rocks or stones larger than 1 in. in diameter. At
the time of placement, the moisture content of the material
shall be such that the required degree of compaction can
be obtained with the backlill method to be used. The initial
backfill material shall be placed so that the pipe will not be
displaced, excessively deformed. or damaged.
II backfilling is done by hand or mechanical means, the
initial fill shall be compacted firmly around and above the
pipe as required to provide adequate lateral support to the
pipe.
It the water packing method is used, the pipeline first
shall be filled with water. The initial backfill before wetting
shall be of sufficient depth to insure complete coverage of
the pipe attar consolidation. Water packing is accomplished
by adding enough water to diked reaches of the trench to
thoroughly saturate the initial backfill without excessive
pooling. After the backfill. is saturated, the pipeline shall
remain lull until after the final backfill is made, The wetted
fill shall be allowed to dry until firm before beginning the
final backlill.
Final backfilt. The final backfitl matbrial shall be free of
large rocks, frozen clods, and other debris greater than 3
In. in diameter. The material shall be placed and spread in
approximately uniform layers so that there will be no
unfilled spaces in the backfill and the backfill will be level
with the natural ground or at the design grade required to
provide the minimum depth of cover after settlement. Poll-
ing equipment shall not be used to consolidate the final
backfill until the specified minimum depth of cover has
been placed.
All special backfilling requirements of the pipe manufac•
turer shall be met.
Basis of acceptance. The acceptability of the pipeline
shall be determined by inspections to check compliance
with all the provisions of this standard with respect to the
design of the line, the pipe and pipe marking, the appune-
nances. and the minimum installation requirements.
5
Certiflcatlons and guarantee. If requested by the state
conservation engineer. a qualified testing laboratory must
certify with supporting test results that the pipe meets the
requirements specified in this standard. The seal of
approval of a recognized laboratory on pipe bearing one of
the ASTM designations listed In this standard may be
accepted for this certification.
The installing contractor shall certify that his or her instal-
lation complies with the requirements of this standard. He
or she shall furnish a written guarantee that protects the
owner against defective workmanship and materials for not
less than t year. The certification identifies the manufac-
turer and markings of the pipe used.
Materials
Quality of plastic pipe. The compound used in manufac-
turing the pipe shall meet the requirements of one of the
following materials:
1. Polyvinyl chloride (PVC) as specified in ASTM-D-1784.
Code
Material
classification
Type1, Grade 1.........................................................
12454-B
Ty;m 1, Grade 2.........................................................
12454-C
'type II, Grade t.
14335-D
2. Acrylonitrile-butadiene-styrene (ASS) as specified in
ASTM-0-1788.
Code
Material
classification
'type 1, Grade 2.........................................................
5-2-2
Type1. Grade 3.........................................................
3-5-5
Type11. Grade t........................................................
4-J--5
3. Polyethylene (PE) as specified in ASTM-0-1248.
Material
Code
ciassification
Grade P14. Class d..................................................
IC-4314
Grade P23, Class C..................................................
IIC-P23
Grade P33, Class C.................................................
111C-P33.
Grade P34, Class C..................................................
IVC-P34
The pipe shall be homogeneous throughout and free
from visible cracks, holes, foreign mailer, or other defects.
The pipe shall be as uniform in color, opacity, density, and
other physical properties as is commercially practicable.
Pipe requirements. All pipe installed under this standard
shall be pressure rated for water.
The relationship between standard dimension ratios,
dimensions, hydrostatic design stresses, and pressure rat-
ings shall be determined by one of the following formulas:
For PVC, ASS. and PE piper with outside diameter
controlled:
P. t - tor P a A-1
SCS, January 1989
FRICTION LOSS
CHARTS
FOR
DIAMOND PIPE
IPS DIMENSION
0
4-1-nch 5-Inch
6-Inch
8-Inch
10-Inch
Gallons
Per Min.
FRICTION HEAD LOS8
�N FEET PER HUNDRED
FEET
150
1 '11
160
1.26
170
1.41
180
1.57
190
1.73
200
1.90
220
2.28 .61
.34
.09
240
2.67 .95
.40
.10
260
3.10 1.10
.46
.12
280
3.56 1.26
.54
.14
300
4.04 1.43
.61
17
320
4,56 1.62
.69
.19
340
5.10 1.82
.77
�2i
360
5.67 2.02
.66
.24
1 380
6.26 2,22
95
.26
400
6'. 90 2.45
1.04
.28
.10
420
2.�9
1.14
.31
.10
440
2.92
1.25
.34
.11
460
3.18
1.35
.3.7
..12
480
3.44
1.46
.41
.14
500
3.70
1.56
.43
.15
550
1.89
.52
.18
600
2.22
.61
.21
650
2.58
.7 1
.24
700
2:96
.81
.28
750
3.36
.93
-.32
600
3.78
1.04
.36
850
4.24
1.17
40
900
Table based on Hazen -Williams
4,71
1.30
.44
950
equation -Cw 150
5.21
1.44
1001)
5.73
1.58
54
1j To find friction head loss in
1050
PVC pipe having a standard
1.73
.59
1100
aimension ratio other than 21,
1.86
.65
1150
1he values in the table should
2.05
.70
1200
be multiplied by the
2.21
..76
1250
appropriate conversion 'lac tor
2.39
.82
1300
(F) shown below-.
2.57
2.76
.88
1350
.95
1
2.95
1.01
1450
SDR PR F 1
3.16
1.08
1500
F2
3.35
1.15
1 200 PS' 1 1.00
1
1600
26 160 PSI '91
1.30
1700
32.5 125: PSI '84
1.45
1800
41 100 PSI 785
1�62
1900
51 80 PSI .75
1,79
2000
64 63 PSI .71
1.97
12-Inch
,060
.083
'096
.110
.125
.141
.156
.175
.194
.2 13
.233
.254
.276
.298
.322
.346
.371
.397
.423
.451
.508
'558
.632
.698
367
,840
-)ss below bo�d �ine indicates velocities in excess o� 5 leel per second.
�.Ioci(ies which exceed 5 [eel Pef second are nol recommended.
I I
I N.
PON
aAlloia. o PO N
N �is/ks
.-.A"l MOI 319V:)
GNV 3SOH amvH
u@wdinbj,-'ub,pp-:)'ijddV jalemalseAA lewiuV jol
..'sajnP@:)OJd
NOUVOl"HI
uoijejqlleD PlalJ
I n
N. , 0
e-
2.
Field Calibration Procedures
for Animal Wastewater Application Equipment
HARD HOSE
AND CABLE
TOW TR"ELER
IRRIGATION SYSTEM
General Guidelines
Land application equipment used on animal production farms must be field
calibrated or evaluated in accordance with existing design charts and tables
according to state rules that went into effect September 1, 1996. Technical
Specialist certifying waste management plans after September 1, 1996, must
also certify that operators have been -provided calibration and adjustment
guidance for all land application equipment. The rules apply to irrigation sys-
tems as well as all other types of liquid, slurry, or solid application equipment.
Information presented in manufacturers' charts are based on average op-
erating conditions for relatively new equipment. Discharge rates and applica-
tion rates change over time as equipment ages and components wear. As a
result, equipment should be field calibrated regularly to ensure that applica-
tion rates and uniformity are consistent with values used during the system
design and given in manufacturers' specifications. Field calibration involves
collection and measurement of the material being applied at several locations
in the application area. This publication contains 5tep-by-step guidelines for
field calibration of hard hose and cable tow traveler irrigation systems.
Operating an Irrigation system differently than
assumed In the design will alter the application rate,
uniformity of coverage, and subsequently the applica-
tion uniformity. Operating with excessive pressure
results in smaller droplets, greater potential for drift,
and accelerates wear of the sprinkJer nozzle. Pump
wear tends to reduce operating pressure and flow.
With continued use, nozzle wear results in an increase
in the nozzle opening, which will increase the
discharge rate while decreasing the wetted diameter,
Clogging of nozzles or crystallization of main lines
can result in Increased PUMP pressure but reduced
flow at the gun. Plugged intakes will reduce operating
pressure. An operating pressure below design pre55ure
greatly reduces the coverage diameter and application
uniformity. Field calibration helps ensure that nutri-
ents from animal waste are applied uniformly and at
properrates.
The calibration of a hard hose or cable tow system
involves setting out collection containers, operating
the system, measuring the amount of wastewater
collected in each container, and then computing the
average application volume and application unifor-
mity.
An in -line flow meter installed In the main
irrigation line provides a good estimate of the total
volume pumped from the lagoon during each Irriga-
tton cycle. The average application depth can be
determined by dividing the pumped volume by the
application area. The average application depth Is
computed from the formula.
Average application depth (inches) =
Volume pumped (gallons)
27,154 (gal/ac-in) X Application area (acres)
The average application depth is the average
amount applied throughout the field. Unfortunately,
sprinklers do not apply the same depth of water
throughout their wetted diameter. Under normal
operating condition5, application depth decreases,,
towards the outer perimeter of'the wetted diameter.
Big gun sprinkler systems typically have overlap
based on a design sprinkler spacing of 70 to 80
percent of the wetted sprinkler diameter to compen-
Field Calibration Procedures
for Animal Wastewater Application Equipment
sate for the declining application along the outer
perimeter, When operated at th ' e design pressure, this
overlap results in acceptable application uniformity.
When operated improperly, well -designed systems
will not provide acceptable application unlformity�
For example, if the pressure is too low, the applica-
tion depth will be several times higher near the
center of sprinkler and water will not be thrown as
far from the sprinkler as Indicated in manufacturers'
charts. Even through the average application depth
may be acceptable, some areas receive excessively
high application while others receive no application
at all.
When applying wastewater high In nutrients, it is
important to determine the application uniformity.
CollectioH containers distributed throughout the
application' area must be used to evaluate application
uniformity.
Many types of containers can be used to collect
flow and determine the application uniformity.
Standard rain gauges work best and are recom-
mended because they already have a graduated scale
from which to read the application depth.
Pans, plastic buckets, jars, or anything with a
uniform opening and cross section can be used
provided the container is deep enough (at least 4
inches deep) to prevent splash and excessive evapora-
tion, and the liquid collected can be easily trans-
ferred to a scaled container for measuring. All con�
talners should be the same size and shape to simplify
application depth computations.
All collection containers should be set up at the
same height relative t ' o the height of the sprinkler
nozzle (discharge elevation). Normally, the top of
each container should be no more than 36 Inches
above the ground. Collectors should be located so
that there is no interference from the crop. The crop
canopy should be trimmed to preclude interference
or splash Into the collection,container.
Calibration should be performed during periods
of low evaporation. Best times are before 10 a.m. or
after 4 p.m. on days with light wind (less than 5
miles per hour), On cool, cloudy days the calibration
can be performed anytime when wind velocity is less
than 5 mph.
The volume (depth) collected during calibration
should be read soon after the sprinkler gun cart has
moved onewetted radius past the collection gauges
to minimize evaporation from the rain gauge. Where
a procedure must be performed more than once,
containers should be read and values recorded
immediately after each setup.
Calibration Set ' up for Hard Hose and
Cable Tow Traveling Guns
Hard hose and cable tow traveling guns are calibrated
by placing'a row (transect) of collection containers or
gauges. perpendicular to the direction of travel, Figure
1. The outer gauge on each end of the row should
extend past the furthest distance the gun will throw
wastewater to ensure that the calibration is perform ' ed
on the "full" wetted diameter of the gun sprinkler.
Multiple rows Increase the accuracy of the calibration.
Containers should be spaced no further apart than
1/16 of the wetted diameter of the gun sprinkler not
to exceed 25 feet. At least 16 gauges should be used in
the calibration. Sixteen gauges will be adequate
except for large guns where the wetted diameter
exceeds 400 feet.
(Maximum recommended spacing between
gauges, 25 feet X 16 = 400 feet.) Gauges should be set
at least one full wetted diameter of throw from either
end of the travel lane, as shown in Figure 1.
The system should be operated such that the
minimum travel distance of the gun cart exceeds the
wetted diameter of throw. Application volumes
should be read as soon as the last gauges stop being
wetted.
C
HARD HOSE AND CABLE TOW TRAVELER
IRRIGATION SYSTEMS
Reel cart -- — >
Left Right
Row of 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8
collection --- D 0 0 0 0 a 0 Q a o 0 0 0 0 0 0 0
gauges
Gun
cart
Direction of travel �
-Wetted diameter
(320 feet)
At least one wetted
diameter end of field
le —
Figure 1. General layout and orientatlon
of collection gauges for calibration of a hard hose and cable tow traveler Irrigation systems.
CALIBR_ ATION PROCEDURES
i. Determine the wetted; diameter of the gun. `
, r f('i'- M .. I •..� :r Jy ,.' 1;r,1�115 : 1 r�r. +i
2 Determine the, number of collection'gauges and spacing-between�gauges, F
feet the ram gauge spacing`should not exceed 20 feet r(320 ft 1 16
3. ' Label gauges outward from the gun cart. as;either'left or
4..15et out gauges along a row.as labeled and shown in. Figure i, equally space
it 2 (20 feet }:The row should be at least one'wetted diameter froi ri elth6
,gauge on,ea'ch side of the travel lane should be 112
the gauge 5padng:from
g11
auge spacing of 20 feet, L1 and Rl should be 10 feet fram the center of tl
5. Operate theaystem for the time requlred for the guri to completely pass ail.!
the "starting "' time, that wastewater begins;td be applied along the rpw;of,.g
whenwastewater nd longer is being applie'd anywhere aiong the'roW Alto:
'':feet for'the tinge 'of:operatian: f + i' 1 if srl:
6: Immediatel .record the.. arnounts collected In each ` au e: (Refer"to`Table 1 'f
y 9 9 3l
i 'Identify those gauges.that fall -outside the effective lane spacing, F,igUre 2T1
volume that would be`callected when operating the system on the ti 11 sit
S.' Superimpose•( 1[t to right and vice versa) the gauges iust outside'the effects
einside the'effk Add ether d
For.theaayout shown in Figure 2,.add the voiutTie.(depth)'collected:,i,n.g
.' .lane'spacing) to, volume.(depth) collected in gauge'L5 (inside the effect1ve`1
,:..
added to L6; La is: added to 115; arid LT -is added to�'R6::This.•is n6w..the'.5ppli
the effective lane spacing adjusted for overlap '
Field Calibration Procedures
for Animal Wa5tewater Application Equipment
Reelcart
I
8 7 16
0 0 1 0
Direction of travel
Left
Lane 2
on
Left Right
8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8
0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0
Right - I
Gun
5 4 3 2 1 1 2 3 4 5 617 8 cart
0 0 0 0 0 0 0 0 0 0 0 0
Gun
cart
Effective lane spacing
(224 feet)
Effective lane spacing �,j
(224 feet)
Lane 1
Figure 2. Accounting for overlap
when calibrating a hard hose traveler system.
'N,01.IkdtED'URES (co6
li U
0
--:"9-:'Add th '-am6un':tsC'oIIe<*:ted In 611 gaugqs� and.divide by the number o"f''gauges' within the effective area. This
6r�qp app 'i)ri: '�pik (inch
is &�'a�j lic.6"t 'd es) within the effect! e lane spacing.'
V
u-m-0fd `ount� c'llec ed'in all gaugeg
S m o t
-a
Icat on.. ep
;? NUffiber buyes within effective Mdth
of g
T
k�l e' 6/iatlon �pth,fcir 6ach,ga6gejhe deviation clep��h i�.
.10.. 12�16 I d d s the'difference between eac�
n ivi u .. a 'I", tke'a�e�ag6 value II'gau
I gad.ge'va ue'and of a ges (#7). Record'the absolute value of each
'' "" "'� .. ..'!: ..! i..:. ' "' , 5`
e_1 j: A6 p
d viattow epth.., �o ute va ue meah , the'sign 6f the number (negative sign) is drop' ed and all values.are
ag pcisitiV�. The' �yrnbcil"for absolute value is a'straight thin line. For example, 121 means treat the
o.'u' e va e.- It does not mean the number 121. Because this symbol can lead to'
In rn er, 2 as:ah-a.'s: I t: lu
m lsuhcler�t6ndlngs, if is" hot used with numbers in th6 worksheets at the end of this publica'tion.'The
se h
i'�mbol k:u d.in formulas in-t e text.-- -
depth`�
b6latl6n' 1DOth colleded.1p. gauge 17 average application depthl
i.,�referstci�th�.�ap.,g,�pufnb,er-
111. Add . am . 0 , u . n ti . In #10 to gef.,"�'6r i'6f,.the'devla�lbins"' from''ihe average depth and. divide by. thie' numberof
Sum'Of. deviations (add amounts computed in. #10)
d lat I on depth
Average, ev
-"Nu'm'b ithin eff 'ctive lane spacing
..0 of ga�ge5 w e
I -application dep th (inch) (#9) by
12 pitation rai6 (inch6i/ our is comput�d by dividing ffie averas;O�
the applicati66-timei (fi6b�5� (4�)'
vera
A depth (inch)
F�qcipit atibn k� Mte
Application time (hours)
L�
HARD HOSE AND CABLE TOW TRAVELER
IRRIGATION SYSTEMS
CALIBRATION PROCEDURES (continued)
13. Compute the average travel speed
Distance traveled (feet)
Average travel speed Time (minutes)
14. Determine the application uniformity. The application uniformity is often computed using the
mathematical formula referred to as the Christiansen Uniformity Coefficient.
It is computed as follows:
Average depth (#9) - Average deviation (#11)
U, Average depth (#9) - X 100
15. Interpret the calibration results. The higher the Index value, the more uniform the application. An index of
1. 00 would mean that the uniformity is perfect — the exact same amount was collected In every gauge.
For travelers with proper overlap and operated in light wind, an'application unlformi�y greater than 85 is
common.
Application uniformity between 70 to 85 Is in the "good" range and Is acceptable for wastewater
application.
Generally, an application uniformity below 70 is considered unacceptable for wastewater Irrigation using
travelers. If the computed Uc is less than 70, system adjU5tMents are required. Contact your irrigation.
dealer or Certified Technical Specialist for assistance.
Table 1. Example calibration data for a tr�vellng gun system operated In paralle'l lanes. Lane
sp'acing 70 percent of sprinkler wetted diameter.
a. Manufacturers' Specifications. Gun Modelj-50 Type Taper Bore
Nozzle Dia. 0.9Jnch Pre5sure (Gun) 7j2-jLsi Reel 105 p5i
Wetted diameter 320 Effective Spacing 2-2Aft Flow 12Z-GPM
Hose Size: Length BDO_ft Diameter�_3in
b. Spacing between collection containers (spacing 320 (ft) 16) =-aft
c. Number of gauges= 16
d. Start of Irrigation event 7,11
e. End of Irrigation. event 9:00 a.m.
f. Duration (e-d) 105 minutes
g. Travel distance 320 eet
h. Operate the system and collect daia,
Field Calibration Procedures
for Animal Wastewater Application Equipment
Table 1. Calibration Data (continued)
Gauge Distance Volume Overlap
Corrected
Deviation
No. from Center Collected Adjustment
Vo lume
from Average*
(feet) (inches) (inches)
'
(inches)
(Inches)
Ll 10 .94
..94
.2 35 (11 - J)
L2 30 .80
.80
..095(2-1)
L3 50 .59
.59
.115(etc)
L4 .70 .61
.61.
.095
L5 90 .50 .13
.63
.075
1-6� 110 .42 .2o
.62
.085
L7 130 .33
L8 150 .07
R1 10 .73
.73
.025
R2 30 .81
.81
.105
R3 50 .92
.92
.215
R4 70 .64
.64
.065
R5 90 .50 .07
.57
.135
R6 110 .27 .33
.6o
.105
R7 130 .20
R8 -150 .13
*Absolute value; treat all values as positive.
1. Sum of all volumes collected in #h 8.46-inches
Average catch (!/number of gauges with! n.effective width (12)
0.705 inches
Distance traveled (ft)
320 ft
k. Compute the average travel speed =
-
=,. 3,04 ft1mi n
Time (min)
105 min
average depth (inches) in
1. Precipitation'rate = - = 0.40 in/hr
application time (hour) .1.75 hr
the 'verag'eca'tch 1.356
m. Sum of deviations from a
n. Average deviatio.n from average catch (m/1 2) 0.113
o. Uniformity coeff iclent
0.705 - 0.113
U, X 100 84
0.705
p. interpret results. Oniformity coeifficien't of 84 is in the good range
for a traveler
system: No adjustment
is necessary.
HARD HOSE AND CABLE TOW TRAVELER
IRRIGATION SYSTEMS
Irrigation System Calibration Data Sheet -for Hard Hose Traveler Irrigation System
DATE: Land Owner Farm No.
a. Manufacturers' Specifications: Gun Model Type
Nozzle Dia. - — - n Pressure (Gun) (Reel)
Wetted diameter — ft Effective Spacing ft Flow — GPM
Hose Size: Length —ft Diameter in
b. Spacing between collection containers (diameter 16) —ft
C. wetted diameter (ft)
Number of gauges =
gauge spacing (ft)
d. Start of Irrigation event
e. End of Irrigation event
f. Duration (e-d) min
g. Travel distance feet Direction of trvel
In. Operate the system, collect data,
and record on the worksheet on page 8.
1. Sum of all catches — inches
J. Average catch (i/number of gauges) inches
k. Average travel speed = Distance traveled (ft)
Time (min)
1. Sum of all deviations from the average catch
m. Average deviation from average catch
n. Uniformity coefficient
U C X 100
Lane I Lane 2
Reel cad � M im
Left Ilghl
a I a 1 4 1 Z 1 1 2 1 1 1 6 7 a
" 0 0 0 a a 0 0 0 a 0 0
Lill 111911t I
7 A 5 4 3 2 1 1 2 1 4 5 d 17 Cun
i 0 Can
a 0 0 a 0 a 0 0 a 0 a Q a 0
G
C."n
llffecl-�vs Ian. 86,g
r-g
4224 lt4
tffec&t lane Tocing
*214 m
Interpret the calibration data and make necessary adjustments.
For travelers with proper overlap and operated in light wind, an application uniformity Coefficient greater than
85 is common.
Application uniformity between 70 to 85 is in the "good" range and is acceptable for wastewater application.
Generally, an application uniformity below 70 is considered unacceptable for wastewater irrigation using
travelers. If the computed U, is less than 70, system adjustments are required. Contact your irrigation dealer or
Certified Technical Specialist for assistance,
Field Calibration Procedures
for Animal Wastewater Application Equipment
C-)
Calibration Data (continued)
Gauge Distance Volume Overlap Corrected Deviation
No. from Center Collected Adjustment Volume from Average*
(feet) (inches) (inches) (inches) (inches)
LI
L2
L3
L4
L5
L6
L7
LB
L9
Ll 0
R1
R2------
R3
R4
R5
R6
R7
R8
R9
R1 0
kAbsolute value;'
treat all values 0.5 positive, Reel cart
Left Right
Row or 8 7 6 3 4 3' 2 1 1 2 3 4 S 6 7 8
collection --------- > 0 0 0 a 0, a 0 0 a 0 0 a 0 0 0 0
gauges
Gun
cart
Direction of travel
.N�
(G u
ca
Wetted diameter At least 0�t Wetted
(320 feet) diameter end of field
Ro I
. 1 -D� ilv
/Irp
.4-1 C
-,17.A -'.7
r0l r-44 ---
�NJISON i
� 150 SERIES BIG GUN® PERFORMANCE ---- U.S. UNITS
150 TAPER BORE NOZZLE 150T
150T - Specify size when ordering
Flow Path
0,70" 0.80" 0.90" 1.0" 1.1" 1,2" 1 3" 14"
9317-070 9317-080 9317-090 9317-100 9317-110 9317-120 9317-130
PSI
GPM
DIA, FT.
GPM
DIA. Fr.
GPM
DIA. FT.
GPM
DIA. FT.
GPM
DIA. FT.
GPM
DIA. FT.
GPM
DIA. FT.
GPM
DIA, FT,
50
100
250
130
270
165
290
205
310
255
330
300
345
350
360
408
373
60
110
265
143
285
182
305
225
325
275
345
330
365
385
380
446
396
70
120
280
155
300
197
320
245
340
295
360
355
380
415
395
483
412
80
128
290
165
310
210
335
260
355
315
375
380
395
1 445
410
516
427
90
1 135
300
175
320
223
345
275
365
335
390
475
425
547
442
100
143
310
.185
330
235
355
290
375
355
400
500
440
577
458
110
150
320
195
340
247
365
305
385
370
410
g405g3Q
525
450
605
471
120
157
330
204
350
258
375
320
395
385
420
546
460
634
481
150 TAPER RING
NOZZLE
150TR
COMPONENTS:
Toer Cap
150TR = Body + Cap + 1 Taper Ring
�3 #923814§r #6 86
Specify size when ordering
Flow Path
0.88"
0.96"
1.04" 1.12"
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PAGE 2.02
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WA�Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
December 1, 2006
CERTIFIED MAIL
RETURN RECEIPT REQUESTED I REGEIVED
John H Blanchard
Whitehorse Farms Inc. DEC 06
390 Carrolls Rd
Warsaw, NC 28398
Subject; Application for Renewal of Coverage for Expiring NPDES General Permit
Dear Permittee:
Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on
July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to
retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State
Non -Discharge General Permits are available at htln:Hh2o.enr.state.nc.us/al)s/afou/downloads.htm or by writing or calling:
NCDENR — DWQ Animal Feeding Operations Unit
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 733-3221
In order to assure your continued coverage under one of these twotypvi of F ennits, v ication for permi
,eneral p -Qu must submit an appi
coverage to the Division, Enclosed -you will -find -a 'Request for Certificate of Coverage Facility Currently Covered by an Expirin
NPDES General Permit.' The application form must be completed and returned by January 2. 2007. Please note, you must include
two (2) copies of your most recent Waste Utilization Plan with the application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civi I penalties of up to $25,000 per day.
If you have any questions about the dmft general permits, the enclosed application, or any related matter please feel free to contact the
Animal Feeding Operations Unit staff at 919-733-3221,
Sincerely,
owe
Ted L. Bush, Jr., Chief
Aquifer Protection Section
Enclosures
cc (w/o enclosures): Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files - 820119
Murphy Family Farms,
Aquifer Protection Section 1636 Mai I Smice Center Raleigh. NC 27699-1636
Internet: www.ncwatMUality.orz Location: 2728 Capital Boulevard Raleigh, NC 27604
An Equal Opportunity/Affirmalive Action Employer— 50% Recycled/10% Post Consumer Paper
Telephone:
Fax I �
Fax 2;
Customer Service:
11pp'RhCarojina
(9 19)
(919) 715-0598
(919) 715-6048
(877) 623-6748
\NA ' Michael F. Easley, Governor
William 0. Ross Jr., Secretary
7 North Carolina Department of Environment and Natural Resources
Alan W. Klimck, P.E. Director
Division of Water Quality
February 3, 2005
CERTIFIED MAIL
RETURN RECEPT REQUESTED
RECEIPT # 7002 2410 0003 0273 2900
John Blanchard
Whitehorse Farms Inc.
390 Carroll Rd.
Warsaw, NC 28398
RE: Sludge Survey Testing Dates
Facility # 82-119
Sampson County
Dear John Blanchard:
RECEIVED
FEBA A 2005
W-FAYEMUIRMOMLOMOR
The Division of Water Quality (DWQ) received your sludge survey information on
January 31, 2005. With your sludge survey, you requested an extension of the sludge survey
requirement for the two lagoons at Whitehorse Farms Inc. Due to the amount of treatment
volume available, and the rate of sludge accumulation for the lagoon DWQ feels that an
extension is not appropriate for Whitehorse Farms Inc
The next sludge survey for the lagoons at Whitehorse Farms Inc. should be performed
before December 31, 2005. The results of the 2005 sludge survey are to be submitted with the
Annual Certification Form that will be due on March 1, 2006.
Thank you for your attention to this matter. If you have any questions, please call me at
(919) 715-6185.
Sincerely,
If
Keith Larick
Animal Feeding Operations Unit
cc: File# 82-119
Larry Baxley, Fayetteville Regional Office
Noo"rkh Carolina
Wurall!l
Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Phone (919) 733-3221 Customer Service
Internet: hUp://h2o.enr.state.nc.us 2728 Capital Boulevard ftleigh, NC 27604 Fax (919) 715-0588 1-877-623-6748
Fax (919) 715-6048
An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper
0.* VIA
I',,'-"v, S2 A
At
North Carolina Cooperative Extension Service
DENR-FRO
MAR 3 12004 Sampson County Center
.369 Rowan Road
—Clinton; NC, 28328— -
DWQ (910) 592-7161
(910) 592-9513 (fax)
FARM NAME: Whitehouse Farm
FACILITY NO: 82-114
SUBJECT: Application Timing Windows
TECH. SPEC.: Danny Bailey
Please find enclosed new application timing windows for crops for the above facility.
gd2i 9L_iC6�
OvjAtr Sign'ature
3 _�41 - 6/1-/
Date
R 12- C-A Y
4z —
Date
. I . I � I.." �. 1,
North Carolina State University and North Carolina A&T State University commit themselves to positive action to secure equal opportunity regardless of
race, color, creed, nalional origin, religion, sex, age, or disability. In addition, the two Universities welcome all persons without regard to sexual orienta-
tion. North Carolina Slate University, North Carolina A&T State University, U.S. Oapartment of Agriculture, and local governments cooperating.
A.nimal NVaste Application NA7indows I
For Common Crops Which Receive Animal Waste
These application windows include 30 dnys prior to planting and gretnup of Bermudagrass.
End 30 days before harvest.
Bermudagrass
Begin March Y"
End September 30th
Small Grain
Begin October I"
End March 3 1"
Overseeded in Bermudagrass
Corn
Begin February 15 th
End June 30
Cotton
Begin March 15"'
End August I"
Cucumbers — Direct consumption
Begin March 15'(100
at planting)
—For Proceising
Begin April I"
End May 3 1
(2 seasons)
-Begin July I"
End A waust ' )I' 't
7VS mall Grain
Begin September ISL
End March 31' 1
Peanuts
Begin April I"
End September 30'h
Sorghum/
Begin March 15'h
End August 3 1
Sudan Grass Hay
Soybeans
Begin April I"
End September 15
Tobacco Flue Cared
Begin March I 51h
End June 30
—Burliev
Begin Mav 15LI1
End A u gust. 15
Fescue 2
B egin ugust I
End July I"
Dams shown represent siatewide limits. Plurning and han,csting
dwes vary arross the swe ind frain year ia year. Acru3l values shall reftect
sile specific candiliolis and in no casc Illo", application 1norc-than cidier 30 d-jvs prior to plawin,_,ibreaking donn.-aicy or JeS8 thno 30 days
bcfbrc harvest, See General Parmh for finad craps
Mountains - limit N applit:ation dilring June and July I no nitrogen
in D"erriherand Jammy
Piedmont &, Consin] Ploin.- limit N application durinL June and July I no nimicen in Dec and Jan
dming severe winLers.
11/3/2000
State of North Carolina RECEIVEC)Fft
Department of Environment, Health and Natural ResoftVftUALITY SECTION
Division of Water Quality SEP 2 3 1997
Non -Discharge Pennit Application Form / Survey
(THIS FORM MAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL) Non-DischarOA�Wrtrfft nol
General Permit - Liquid Animal Waste Operations
The following questions have been completed utilizing information on file with the
Division. Please review the information for completeness and make any corrections
which are appropriate. If a question has not been completed by the Division, please
complete as best as possible. Do not leave any question unanswered.
Application Date:
1. REQUIRED ITEMS CHECKLIST
Please indicate that you have included the following required items by signing your initials in the space provided next to each
item.
Applicants Initials
1. One completed and signed original and one copy of the application for General Permit - Animal
Waste Operations,
2. Two copies of a general location map indicating the location of the animal waste facilities and
field locations where animal waste is disposed;
3. Two copies of the Certified Animal Waste Management Plan (CAWMP), If the facility does
not have a CAWMP, one must be completed prior to submittal of a general permit application
for animal waste operations.
11. GENERAL INFORMATION:
1. Farm's name:
2. Print Land Owner's name: John Blanchard
3. Land Owner's Mailing address: 390 Carroll Rd
City: W . 28398
. -arsaw NC Zin —
Telephone Number: 910-533-3520
4. County where farm is located: Sampson
ME
R
5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy
of a county road map with the location of the farm identified): Hwy. 24 West fEgM Turkey and turn-on—CarrolIs Rd. and
6. Print Farrn Manager's name (if different from Land Owner):
7. Lessee's /Integrator's name (if applicable, please circle which type is listed): MuE12hy Family Farms
82-119
FORM: AWO-G-E 2/26/97 Page 1 of 3
Ill. OPERATION INFORMATION:
1. Farm No.: 92-1i2
2. Operation Description: Swine operation
Feeder to Finish
7344 - Certified Design Capacity
Is the above information correct? ts�yes; E] no.
If no, correct below using the design capacity of the facility
Type of Swine N% of AniMal5 Type of Poultn� No, of Animals
Type of Cattl Ng, of Animals
0 Wean to Feeder 0 Layer 0 Dairy
0 Feeder to Finish 6 Non -Layer 0 Beef
0 Farrow to Wean (# sow) 0 Turkey
0 Farrow to Feeder (# sow)
0 Farrow to Finish (# sow)
Other Type of Livestock on the farm: ---No. of Animals:
3. Acreage cleared and available for application: I OQ,QO Required Acreage (as listed in the CAWMP):
4. Number of Lagoons: —2- Total Capacity: Cubic Feet yt3) V 7f 171 -7/ t4,1-
Number of Storage Ponds:
_Jjt�Z; Total Capacity: Cubic Feet f
5. Is animal waste being applied on any field which has subsurface drains? (YES)or NO (please circle one)
6. Are subsurface drains present in the vicinity of or under the lagoon? '�T�s 'or 6 (please circle one)
IV. APPLICANT'S CERTIFICATION
I, L::kJ_h'rL 1,_M441t~ (Land Owner's name listed in question 11.2), attest that
this application for " 1.&JUAAP&*T_U_L-4 t—_(x44?W 2JnS===f -_ (Farm name listed in question 11. 1)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application are not completed and that if all -required supporting information and attachments are not included, this application package
will be returned to me s incomplete.
Signature �41 Date q1 �LO/9 f7
C
V. MANIER S ERTIFICATION: (complete only if different from the Land Own zr)
I, (Manager's name listed in question 11.6), attest that this
application for (Farm name listed in question 11.1)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application are not completed and that if all required supporting information and attachments are not included, this application package
will be returned as incomplete.
Signature Date
THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS,
SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NORTH CAROLINA DIVISION OF WATER QUALITY
WATER QUALITY SECTION
PERMITS AND ENGINEERING UNIT
POST OFFICE BOX 29535
RALEIGH, NORTH CAROLINA 27626-0535
TELEPHONE NUMBER. (919) 733-5083
FORM: AWO-G-E 2/26/97 Page 2 of 3
NORTH CAROL-TNA
__,/7.5 MINUTE SERIES (TOPOGRAPHIC)
NW14 ROSE HILL 15' QUADRANGLE
759 760 161 2260oca FEET 362 78-07' 30-
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3976
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'oducer. V , 'L45 10, 1CA1-a.e-A (LN14r_k r 5 e
y.I:ocation: 3C'O Cc- V"-"> I 3 "Roac4 LZ,6 rsa %-Z M�EC EiV E ..
T_ T ephone: [ l �� J 33— 3 a wAr��QuaLirys crroru
SEP 2 3 1997
.Type Operation: �ccd
-- �; 1,
...._ .._.. `S Non-Discha+►+�
:Number of Animals: -7 3 Li
(Design Capacity)
The waste from your animal facility must be land applied at a specified rate to prevent
-,pollution of surface and/or groundwater. The plant nutrients in the animal waste should
'be used to reduce the amount of commercial fertilizer required for the crops in the fields
where the waste is to be applied This waste utilization plan uses nitrogen as the limiting
nutrient. Waste should be analyzed before each application cycle. Annual soil tests are
strongly encouraged so that all plant nutrients can be balanced for realistic yields of the
crop to be grown.
Several factors are important in implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied -.in an
environmentally safe manner. Always apply waste based on the needs of the crop to be
grown and the nutrient content of the waste. Do not apply more nitrogen than the crop
can uttilim. Soil types are important as they have different infiltration rates, lea0iing
potentials, cation exchange capacities, and available water holdiag'capacities.. Normally
waste shall not be applied to land eroding at greater than 5 tons per acre per year. With
special precautions, waste may be applied to land eroding at up to 10 tons per acre.per
,year. Do not apply waste on saturated sods, when it is raining, or when the surface is
-frozen. Either of these conditions may result in ranoffto'surface waters which is not .
:allowed under DEM regulations. Wind conditions should also be consideredto avoid drift
:and downwind odor problems. To maximize the value of nutrients for crop production
:and to reduce the potential for pollution, the waste should be applied to a growing crop or
applied to bare ground not more than 30 days prior to planting. Injecting the waste or
di-Jdng will conserve nutrients and reduce odor problems.
The estimated acres needed to apply the animal waste is based on typical nutrient content
for this type of facility. Acreage requirements should be based on the waste analysis
report from your waste management facility. Attached you will find information on
proper sampling techniques, preparation, and transfer of waste samples to the lab for
analysis.
This waste utilization plan, if carried out, meets the requirements for compliance with 15A
NCAC 2R0217 adopted by the Environmental Management Commission
a;-. Li
. ... A! 9'', W. RK, M ME
-,4mount of Waste Produced Per hear(&-allons ft3, tons, etc.
J
XI-Aamt.rwSastelmiim&year=_Lloan3t.)wastelyear.
-Amount of "Plant Available Nitrogen (PAN) Produced Per Year
713,9LIanimstis x� L-3ibs. PAN/animai/year =IL,71) Is. PAN/year. (PAN from N. C. Tech -
Guide Std. 633)
Applying the above amount of waste is a big job. You should plan time and have
.appropriate equipment to apply the waste in a timely manner. L
The following acreage will be needed for waste application based on the crop to be grown
and surface application:
Table 1: ACRES OWNED BY PRODUCER
'Tract Field Soil - Crop Lbs. N Acres Lbs. N Month of
EMIT.
W, V C 2 9- N �W 0 M Vm`�
r* 77ds N isftom animal waste only. If nutrientsfrom other sources such as commercial
.fatUk,-r are applle4 they must be accountendfor. N must he based on realistic vield
mmectation.
NO The appiicator is camfioned that P and K may he over applied while meeting the N
requiremenis. Beginning in 1996 the Coastal Zone Management Act wiU requirefarnsers in
-some eastern counties. ofNorXh Carolina to have a nutrient managemwd plan that addresses
all nutrients. YZris plan only addresses Nd-ragen.
2
C", CA-, y-, e- r\
yew -,"A" ,
)4e- 1% 1 to
Q, N"--m
Table 1: ACRES OWNED BY PRODUCER
Tract Field Sofl Crop Lbs. N Acres -Lbs. N Month of
46ec. ',dmy,�;V.
aeom Wa rea k &
ffil
'Table-2: ACRES V= AGREEMENT OR LONG TERM LEASE
(Agreement with adjacent landowner must be attached)
(Required only if operator does not own
adequate land [see Required Specification 21)
Tract Field 'Soil Crop Lbs. N Acres Lbs. N Month of
* Seefootnotefor Table 1.
Totals from above Tables
Acres
Lbs. N
Utilized
Table 1
1-7 '4 -11
Table 2
Total
a -I
Amount ofN Produced
LP iR
—i
Surplus orJ5e—fi`c"r't)
(V
NOTE. The Waste Udlization Plan must contain provisionsfor periodic land
application of sludge at agronomic rates. The sludge will be nutrient rich and will
requireprecautionary measures to prevent over application of nutrients or other
ekments.
t- It ly 41
L6,s. W
11Z
91
3
D-, N-m,,P-JA-
-See attach ed in ap. sh owing th e ft elds'to b e � usedfor th e u tilization of waste water.
Application of Waste by Irrigation
Field Soil Type Crop Application Application
No. ' Rate (WHr) Amount (In.)
Corn. LNW�,
-Ho
13ca
7r
i
T_
TM TAHTX IS NOT XMDED IF WASTE IS NO`r BEMG APP= BY IRRIGATION, HOWEVER A SBM-AR TABLE WILL
BE NEEDED FOR DRY 1X= OR SLURRY.
Your facility is designed forIM days of ten3porary storage and the temporary storage
-must be removed on the average of once every __!�t__MONTHS. In no instance should
the vohune of waste being stored in your structure exceed Elevation j4%!!jq0M
Call the local Natural Resources Conservation Service (fonnerly Soil �onservafion
Ser�lcq) or Soil and Water Conservation District office after you receive the waste'
analysis report for assistance in detennining the amount per -acre to apply and the proper
application rate prior to- applying the waste.
4
�]Iliii
ZAPAPAU.
on4g-
..................
WASTE I�IZ�ATION PLAN AGRE
Nwne6fFarmjX4e�k0r-5L,' :#14-D
OwnerlManager Agreement
I (we) understand �nd will follow and implement the specification and the operation and
. enance procedures established in the approved animal waste utilization plan for the
firm named above . I (we) know that any expansion to the existing design capacity of the
waste treatment and storage system or construction of new facilities will require a new
oertification to be submitted to the Division of Environiment Management (DEM) before
the new animals are stocked. I (we) also understand that there must be no discharge of
waste from this system to surface wasters of the state from a storm event less
severe than the 25-year, 24-hour storm Ile approved plan will be filed on -site at the
fum office and at the office of the local Soil and Water Conservation District and will be
available for review by DEM upon request.
Name of Facility Owner:
(Please print)
Signature:
Name of Manager(If different from owner):
Signature:
Name of Technical Specialist: (Please print).
Affiliation:
Address (,4.
Signatul
Date:
Date:
(I If AIC r,;L'i JS L-t Y
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