HomeMy WebLinkAbout820071_CORRESPONDENCE_20171231NUH I H UAHULINA
Department of Environmental Qual
.. PLAN. OF_ACTION(Poa) FOR HIGH. FREEBOAR9_AT.ANIMAL FACILITIES
Facility Number:
82-71
Facility Name: Foster Farm
Certified Operator Name: Ronnie Williams
County: Sampson
Operator Number: 24153
1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the
lowest point on the top of the dam for lagoons without spillways; and from the current liquid level
in the lagoon to the bottom of the spillway for lagoons with spillways.
Lagoon Name/ID:
Spillway(Y or N):
Level(inches):
Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5
6 6A
N N
7 10
2. Check all applicable items
Liquid level is within the designed structural freeboard elevations of one or more structures
Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are
within acceptable ranges.
X Liquid level is within the 25 year 24 hour storm elevations for one or more structures. A
30 day Plan of Action is attached. Agronomic balance is within acceptable range.
Waste is to be pumped and hauled to off site locations. Volume and PAN content of waste
to be pumped and hauled is reflected in section III tables. Included within this plan is a list
of the proposed sites with related facility numbers, number of acres and receiving crop
information. Contact and secure approval from the DWQ prior to transfer of waste to a site
not covered in the facility's CAWMP.
Operation will be partially or fully depopulated.
'Attach a complete schedule with corresponding animal units and dates fro depopulation
'if animals are to be moved to another permitted facility, provide facility number, lagoon
freeboard levels and herd population for the receiving facility
3. Earliest possible date to begin land application of waste:
9/24/2018
I hereby certify that I have reviewed the information listed above and included within the
attached Plan of Action, and to the best of my knowledge and ability, the information is
accurate and correct.
Warren Swine Farms Phone: 910-594-1701
Facility Owner/Manager (print)
Date: 10/ 16/2018
Facility Owner/Manager (signature)
WASTE UTILIZATION PLAN
Thursday, January 07, 2010
Producer: Gerald warren
Fans Name:
Telephone # :
Type of Operation
Foster Farm 62-71+'
P Q Box 223
Newton Grove,NC 28336
(910) 594-1701
Feeder to Finish Swine
Number of Animals : 4070 hogs design capacity
Application Method: irrigation
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface and/or groundwater. The plant nutrients in the animal waste should be
used to reduce the amount of commercial fertilizer required for the crops in the fields where
waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient.
Waste should be analyzed before each application cycle. Annual soil tests are strongly
encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be
grown.
Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally safe
manner. Always apply waste based on the needs of the crop to be grown and the nutrient
contents of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are
important as they have different infiltration rates, leaching potentials, cation exchange
capacities, and avaialable water holding capacities. Normally waste shall not be applied to
land eroding at greater than 5 tons per acre per year. With special pre -cautions, waste may
be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on
saturated soils, when it is raining, or when the surface is frozen. Either of these conditions
may result in runoff to surface waters which is not allowed under DEM regulations. Wind
conditions should also be considered to avoid drift and downwind odor problems. To
maximize the value of the nutrients for crop production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied to bare ground not more
than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and
reduce odor problems. This plan is based on waste application through irrigation for this is
the manner in which you have chosen to apply your waste. If you choose to inject the waste
in the future, you need to revise this plan. Nutrient levels for injecting waste and irrigating
waste are not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. Attached you will find information on proper sampling
techniques, preparation, and transfer of waste samples to the lab for ananlysis. This waste
utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H.0217 adopted by the Environmental Management Commission.
Page 1 of 10
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AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.)
4070 hogs X 1.9 tons wastelhogslyear = 7733 tons
AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR
4070 bogs X 2.3 Ibs PAN/hogslyear = 9361 PAN/year
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner.
The following acreage will be needed for waste application based on the crop to be grown,
soil type and suface application.
TABLE 1 : ACRES OWNED BY PRODUCER
TRACT FIELD SOIL TYPE &CLASS- CROP YIELD LBS AW COMM ACRES LBS AW APPLIC.
DETERMINING PHASE CODE NIACRE NIACRE USED TIME
/1 5972
1
NORFOLK 2-6%
BC
5.21
26Q
Q
7.08
1840.8
MAR-SEP
5972
- 1
NORFOLK 2-6%
SG
1J
50
0
7.08
354
SEP-MAY
�+ 6615
1
WAGRAM D-6%
BC
4.7
235
0
9.13
2145.55
MAR-SEP
6615
1
WAGRAM D-6%
SG
1
50
0
9.13
456.5
SEP-MAY
S 6615
2
NORFOLK 0-2%
BC
5.2
2601
0
2.63
683.8
MAR-SEP
6615
2
NORFOLK 0-2%
SG
1
50
0
2.63
131.5
SEP-MAY
,r 5972
2
NORFOLK 0-2%
SA
5.5
278.3
0
11.16
3105.83
APR-AUG
5972
- 2
NORFOLK 0-2%
WA
1
100
0
11.16
1116
SEP-ARP
;U 6615
3
NORFOLK 0-2%
BC
5.2
260
0
6.25
1625
MAR-SEP
6615
3
NORFOLK 0-2%
SG
1
50
01
6.25
312.5
SEP-MAY
2v 5972
3
NORFOLK 0-2%
C
115
131.1
0
15.29
2004.52
MAR-JUN
5972
3
NORFOLK 0-2%
W
601
125.4
0
15291
1917.37
SEP-APR
5972
3
NORFOLK 0-2%
SB
35
136.85
0
15.29
2092.44
APR-SEP 15
5972
3
NORFOLK D-2%
WA
1
30
0
15.29
458.7
SEP-ARP
6615
3S
NORFOLK 0-2%
BC
5.2
260
0
:E76r
455
MAR-SEP
6615
- 3S
NORFOLK 0-2%
SG
1
50
0
1.751
87.5
SEP-MAY
6615
4
AUTRYVILLE ALL
BC
4.71
235
0
8.68
2039.8
MAR-SEP
6615
- 4
UTRYVILLE ALL
SG
1
50
0
8.68
434
SEP-MAY
TOTALS: 18024.3
Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow
summer annuals.
Indicates a Crop Rotation
NOTE: The applicator is cautioned that P and K may be over applied while meeting the N
requirments. Beginning in 1996 the Coastal Zone Management Act will require farmers in
some eastern counties of NC to have a nutrient management plan that addresses all
nutrients. This plan only addresses Nitrogen.
Page 2 of 9
TABLE 2: ACRES WITH AGREEMENT OR LONG TERM LEASE
(Agreement with adjacent landowners must be attached.)
(Required only if operator does not own adequate land. See required specifications 2.)
There are no Acres Leased
Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow
summer annuals.
* Indicates a Crop Rotation
* Acreage figures may exceed total acreage in field due to overseeding.
**Lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial
nitrogen (COMM N) supplied.
The following legend explains the crop codes used in TABLES 1 and 2 above:
CROP CODE
CROP
UNITS
C
CORN
BUSHELS
Bc
HYBRID BERMUDAGRASS-CONTROLLED GRAZED
TONS
SG
SMALL GRAIN OVERSEEDED
AC
SB
SOYBEANS
BUSHELS
SA
SUMMERANNUALS
AC
W
WHEAT
BUSHELS
WA
WINTER ANNUALS
AC
Page 3 of 9
TOTALS FROM TABLES 1 AND 2
ACRES LBS AW
N USED
TABLE 1 61.97 18,024
TOTALS: 61.97 18,0241
AMOUNT OF N PRODUCED: 9,361
'" `BALANCE -8,663
' This number must be less than or equal to 0 in order to fully utilize the animal waste N
produced.
Acres show in each of the preceeding tables are considered to be the usable acres excluding
required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter
areas not receiving full application rates due to equipment limitations. Actual total acres in the
fields listed may, and most likely will be, more than the acres shown in the tables.
NOTE: The Waste Utilization Plan must contain provisions for periodic land application of
sludge at agronomic rates. The sludge will be nurturient rich and will require precautionary
measures to prevent over application of nutrients or other elements. Your production facility
will produce approximately 1505.9 pounds of plant available nitrogen (PAN) per year in the
sludge that will need to be removed on a periodic basis. This figure is PAN when
broadcasting the sludge. Please be aware that additional acres of land, as well special
equipment, may be needed when you remove this sludge.
See the attached map showing the fields to be used for the utilization of waste water.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of
irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture
content, soil structure, soil texture, water droplet size, and organic solids. The application
amount should not exceed the available water Folding capacity of the soil at the time of
irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the
crop.
Your facility is designed for 180 days of temporary storage and the temporary storage must
be removed on the average of once every 5.92 months. In no instance should the volume of
waste being stored in your structure be within 1.58 feet of the top of the dike.
If surface irrigation is the method of land application for this plan, it is the responsiblity of the
producer and irrigation designer to ensure that an irrigation system is installed to properly
irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and
amounts of Nitrogen shown in the tables may make this plan invalid.
The following table is provided as a guide for establishing application rates and amounts.
APPLICATION APPLICATION
TRACT FIELD SOIL TYPE CROP RATE (in/hr) AMT (inches)
5972
NORFOLK 2-6%
5G
0.50
'1
5972
1
NORFOLK 2-6%
BC
0.50
'1
5972
-2,-3
NORFOLK 0-2%
WA
0.50
"1
5972
'3
NORFOLK 0-2%
W
0.50
5972
'3
NORFOLK 0-2%
5B
0.50
'1
5972
-2
NORFOLK G-2%
SA
0.50
"1
5972
'3
NORFOLK 0-2%
C
6.50
"1
6615
-1
WAGRAM 0-6%
SG
0.60
"1
6615
1
WAGRAM 0-6%
BC
0.60
"1
6615
-2. --3, -35
NORFOLK 0-2%
SG
0.50
'1
5615
2, 3, 35
NORFOLK 0-2%
BC
0.50
"1
6615
-A
AUTRWILLE ALL
SG
0.60
'1 j
6615
a
UTRYVILLE ALL
BC
0.60
1 _.J
Page 4 of 9
* This is the maximum application amount allowed for the soil assuming the amount of
nitrogen allowed for the crop is not over applied. In many situations, the application
amount shown cannot be applied because the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil conditions.
Page 5of9
NARRATIVE OF OPERATION
Acreages for tract 6615, fields 2,3S & 4 are from a previous waste utilization plan. Acreages
for all other fields are from the new determination accompanying this waste utilization plan.
Page 6 of 9
PLANS & SPECIFICATIONS
1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application. Any
discharge of waste which reaches surface water is prohibited. Illegal discharges are subject
to assessment of civil penalties of $10,000 per day by the Division of Water Quality for every
day the discharge continues.
2. The Field Office must have documentation in the design folder that the producer either
owns or has long term access to adequate land to properly dispose of waste. If the producer
does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy
of a written agreement with a landowner who is within a reasonable proximity, allowing
him/her the use of the land for waste application for the life expectancy of the production
facility. It is the responsibility of the owner of the facility to secure an update of the Waste
Utilization Plan when there is a change in the operation, increase in the number of animals,
method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climate conditions, and level of
management, unless there are regulations that restrict the rate of application for other
nutrients.
4. Animal waste may be applied to land that has a Resource Management System (RMS) or
an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater
than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves
the field. These filter strips will be in addition to "Buffers" required by DEM. (See FOTG
Stantard 393 - Filter Strips and Standard 390 Interim Riparian Forest Buffers).
5. Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the
waste may be broadcast provided the application does not occur during a season prone to
flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference -
Environment file for guidance.)
*7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that
runoff does not occur offsite or to surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control conditions
conducive to odor or flies and to provide uniformity of application.
B. Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with
a high potential for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall
not be applied more than 30 days prior to planting of a crop on bare soil.
11. Any new swine facility sited on or after October 1, 1995 shall comply with the following:
the outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residential property boundary
and from any perennial stream or river (other that an irrigation ditch or canal. Animal waste
Page 7 of 9
other than swine waste from facilities sited on or after October 1, 1995), shall not be applied
closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips)
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal Waste shall not be applied closer than 200 feet of dwellings other than those
owned by the landownwer.
14. Waste shall be applied in a manner not to reach other property and public right - of ways.
15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted croplands
provided they have been approved as a land application site by a "technical specialist".
Animal waste should not be applied on grassed waterways that discharge directly into water
courses, except when applied at agronomic rates and the application causes no runoff or drift
from the site.
*16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc.,
shall not be discharged into the animal waste management system.
*17. A protective cover of appropriate vegetation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be
provided for these areas and shall be fenced, as necessary, to protect the vegetation.
Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where
considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms
and structures should be inspected regularly for evidence of erosion, leakage or discharge.
*18. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the possibility
of an illegal discharge, pollution and erosion.
*19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be
kept on site.
20. Animal waste can be used in a rotation that includes vegetables and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption, it should only be applied as a preemergence with no other applications of
animal waste during the crop season.
*21. Highly visible markers shall be installed to mark the top and bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to mark
the maximum storage volume fpr waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
element. Zinc and copper levels in the soils shall be monitored and altemative crop sites
shall be used when these metals approach excessive levels. pH shall be adjusted for
optimum crop production amd maintained. Soil and waste analysis records shall be kept for
five (5) years. Poultry dry waste application records shall be maintained for three (3) years.
Waste application records for all other waste shall be maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North Carolina Department of
Agriculture regulations.
* Liquid Systems
Page 8 of 9
NAME OF FARM: Foster Farm 82-71
OWNER I MANAGER AGREEMENT
I (we) understand and will follow and implement the specifications and the operation and
maintenance precedures estalished in the approved animal waste utilization plan for the farm
named above. I (we) know that any expansion to the existing design capacity of the waste
treatment and/or storage system or construction of new facilities will require a new utilization
plan and a new certification to be submitted to DEM before the new animals are stocked.
1(we) understand that 1 must own or have acres to equipment, primarily irrigation equipment,
to land apply the animal waste described in this waste utilization plan. This equipment must
be available at the appropriate pumping time such that no discharge occurs from the lagoon
in a 25-year 1-day storm event. I also certify that the waste will be applied on the land
according to this plan at the appropriate times and at rates that no runoff occurs.
NAME OF FACILITY OWNER: Gerald Warren
SIGNATURE: DATE: 1-7 -/9
NAME OF MANAGER (if different from owner):
please print
SIGNATURE:
DATE:
NAME OF TECHNICAL SPECIALIST: Curtis Barwick
AFFILIATION: fp-/ V # iv
ADDRESS (AGENCY): /v 3
Clinton, NC 28328
(9'10) 592- q&'r 0
SIGNATURE: (2DATE:
Page 10 of 9
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(Multiple worksheets may be needed) HARD HOSE TRAVELER
- — - - - IRRIGATION SYSTEM
Hard Hose Traveling Gun System
COMPUTATIONAL WORMHEET
1. Farm number (identification) r'� "7 Field number (identification)/
2. Irrigation system designation Z Existing irrigation system New/expanded irrigation system
3. Number of travel lanes # Interior lanes # Exterior lanes feet] Length of pull(L1)
# Interior lanes # Exterior lanes [feet] Length of pull(LZ)
Gd� # Interior lanes # Exterior lanes [feet] Length of pull(L3)
- - 4.- Wetted diameter [feet] from Field Data Worksheet - - - -- - --- - —
5- Spacing ItOl /do Hydrant spacing [feet] 7' [as a percentage of wetted diameter]
6. Hydrant layout ✓ Multiple hydrants Single hydrant Excessively spaced hydrants
7. Read the irrigated area per travel. pull for the given wetted diameter from the appropriate table and column
based on pattern, spacing, and travel lane location.
Travel lane length (L) Interior or Exterior (lane/hydrant)
A� �l (a) Ades start end of pull from Table Column
•.L (b) Acres middle portion of pull (L1)
t )n S {Pull length [feet] X Wetted width [feet]) / 43,560
(Srr ars•f, } (c) Acres stop end of pull from Table Column
3 �00 Total acres for travel lane length (L1) (Sum: a + b + c)
Travel lane length (L, —Vf— Interior or Exterior (lane/hydrant)
PK(a) Acres start end of pull from Table Column
f
Q (b) Acres middle portion of pull (L2)
�. {Pull length [feet] X Wetted width [feet]) / 43,560
(St? sfcs p-) (c) Acres stop end of pull from Table Column
3.a Total acres for travel lane length' (LZ) (Sum: -a + b + c)
Travel lane length (L-) Interior or ✓Exterior (lane/hydrant)
AL
I 1 (a) Aries start end of pull from Table Column
(b) Acres middle portion of pull (1.3)
yr, f {Pull length (feet] X Wetted width [feet]) / 43,560
( 5te dr;.y.J (c) Acres stop end of pull from Table Column
3 p Total acres for travel lane length (L3) (Sum: a + b + c)
8. Multiply the tabulated irrigated acreage value per travel pull by the number of pulls of each
category in the field. Add all of these, and this is the total irrigated acreage for the field.
I 3, u e (a) Acres per travel lane length (1,1) X # Lanes = Acres
2 (b) Acres per travel lane length (1.2) X # Lanes = Acres
3 Z• 3 f' (c) Acres per travel lane length (L3) X # Lanes = Acres
C a f Is 7 Total CAWMP wettable acres for field (Sum: 8a + 8b + 80
Wettable-Acre-Computational-Worksheet Completed -by — — - Date:-7 /`
JvZe of technical specialist
15
HARD HOSE TRAVELING GUN SYSTEM COMPUTATIONAL WORKSHEET
Farm Name 5&s1e-- Farm Number ?,2 -11 Field Number.
New System
Wetted Diameter (ft) as 0 7 3
Lane Spacing (ft) 1649 As a percentage of wetted diameter
Hydrant layout Multiple lanes Single hydrant
PULL_ #
Interior Exterior
T
'
�T
:Y0 acres start end of pull
Table C_ �JS'— Column
/. ?D acres middle part of pull
2.)o �� �. /do .I AV = !PD
(pull length 290 ft X wetted width /V ft 1 43,560)
acres stop end of pull
Table Column
_a I'D TOTAL acres for pull
PULL #
Interior ✓ Exterior
3 Z acres start end of pull
Table f17r Column s
.
/,,,r0 acres middle part of pull
(pull length yfo . ft X wetted width J40 ft / 43,560 }
17
acres stop end of pull
Table Column
TOTAL acres for pull
PULL #
Interior V Exterior
3 7 acres start end of pull
Table tj 7S Column i3
I , P7 acres middle part of pull
(pull length V D ft X wetted width le 0 ft 1 43,560 }
acres stop end of pull
TOTAL for
Table Column
-
acres pull
PULL #
Interior. Exterior
—
_ ,�0 acres start end of pull
Table fit' 7S� Column �.
.:It , 2 2 awes middle part of pull
y0
(pull length 5-10 ft X wetted width ft 1 43,560 )
acres stop end of pull
Table Column
2. 4
TOTAL acres for pull
PULL # Interior Exterior
. 3 S acres start end of pull
"3`3 acres middle part of put
(pull length I b ft
acres stop end of pull
3• TOTAL acres for pull
PULL # q Interior Exterior _
(wqs 4 acres start end of pull
acres middle part of pul
(pull length ft
(S�� dcs• ..) acres stop end of pull
�•t v TOTAL acres for pull
'Table F 9 o a Column
X w � width o19Vft 1 43,560)
Table . Column
Table Column
X wetted width ft 1 43,560 )
Table Column
PULL # - ��
Interior Exterior S, F
? _ acres start end of pull Table PI-75-4-
Column Q
�•91 acres middle part of pull
(pull length GIV ft X wetted width
AW ft 1 43,560 )
acres stop end of pull Table
Column
3 +�
TOTAL acres for pull
PULL #
Interior Exterior �►
acres start end of pull Tale
Column
i!
acres middle part of pull
jK �� Sf /�"
(pull length ft X wetted width
ft 1 43,560 )
See��
-- - acres stop end of pull— Table —
Column
TOTAL acres for pull
PULL # _12
Interior Exterior
f*.+
• / 3 acres start end of pull Table E 75- Column
X acres middle part of pull
(pull length �&V ft X wetted width fD ft 1 43,560 )
acres stop end of pull Table
7.5-TOTAL acres for pull
Column
PULL # /3
Interior ✓ Exterior
a & acres start end of pull Table 7S-
Column
1. S3 acres middle part of pull
(pull length mid ft X wetted width
ft 1 43,560)
acres stop end of pull Table
Column
a�.
TOTAL acres for pull
PULL # �
Interior ✓ Exterior
.? io acres start end of pull Table /✓ )'7S Column
.? S3 acres middle part of pull
(pull length & yo_ ft X wetted width
% a ft ! 43,560 )
-
�.7 9
acres stop end of pull Table
TOTAL for
Column
acres pull
PULL # S
Interior Exterior ✓ _
L-" 7S
Zfo acres start end of pull Table
Column
3. '7 acres middle part of pull
(pull length 5-90 ft X wetted width
ft 1 43,560 )
A-93
acres stop end of pull Table
Column
-
TOTAL acres for pull
PULL # �G -
Interior Exterior
r (� acres start end of pull Table / 74_ Column
acres middle part of pull
(pull length ft X wetted width
/ 90 ft 1 43,560 )
__L7C—'
+�2 acres stop end of pull Table A09'
Column
1,36
TOTAL acres for pull
,
f,ji s 9 -11 . 7.1X4'-c--
PULL # — �7 Interior ✓ Exterior
'- acres start end of pull Table ALL73- Column
3, (e acres middle part of pull
(pull length 370 ft X wetted idth /6D ft 1 43 560 )
•06 acres stop end of pull Table 1j 74 Column
TOTAL acres for pull
PULL # �� Interior ✓ Exterior
.A acres start end of pull Table ?S` Column
2, P 7 acres middle part of pull
(pull length 7&0 ft X wetted width AD ft 1 43,560 }
�- - -- acres stop end of pull Table Column
31 3 TOTAL acres for pull
PULL # %7 Interior ✓ Exterior
,,P-4 acres start end of pull Table 7 i- Column+Q
3 V 4 acres middle part of pull
(pull length P Y D ft X wetted width ll a ft / 43,560 )
acres stop end of pull Table Column
-? S TOTAL ac: es for pull
PULL # -? O Interior Exterior V
r ,20 acres start end of pull Table � Column if
a. s; 7 acres middle part of pull
(pull length 00 ft X wetted width l f a ft / 43,560 )
acres stop end of pull Table Column
TOTAL acres for pull
PULL # ? l _ Interior Exterior
Y0 acres start end of pull Table E`E75- Column Q
,2712 acres middle part of pull
(pull length ft X wetted width y0 ft 1 43,560 )
-- -- acres stop end' of pull Table Column
3 , 19 TOTAL acres for pull
PULL # a _ Interior Exterior ✓
0 acres start end of pull Table F 7i_ Column
b acres middle part of pull
(pull length 610 "ft X wetted width �/ fO ft / 43,560 }
acres stop end of pull Table Column
3 % TOTAL acres for pull
PULL # Interior Exterior
acres start end of pull Table Column
acres middle part of pull
(pull length ft X wetted width ft 1 43,560 )
acres stop end of pull Table Column
TOTAL acres for pull
RECERIFC
PRODUCER: Gerald Warren - Foster Farm 13 15 2009
LOCATION: Clinton �I?9VR-FAYETt1A1 tFt]Na, ,>
KC f
TELEPHONE: (910) 594 1701
TYPE OPERATION: Feeder to finish
NUMBER OF ANIMALS: 4070
(Design Capacity)
The waste from your animal facility must be land applied at a specified rate to prevent pollution
of surface and/or groundwater. The plant nutrients in the animal waste should be used to
reduce the amount of commercial fertilizer required for the crops in the fields where the waste
is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste
should be analyzed before each application cycle. Annual soil tests are strongly encouraged
so that all plant nutrients can be balanced for realistic yields of the crop to be grown_
Several factors are important in implementing your waste utilization plan in order to maximize
i the fertilizer value of the waste and to ensure that it is applied in an environmentally safe
manner_ Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are
important as they have different infiltration rates, leaching potentials, cation exchange
capacities, and available water holding capacities. Normally waste shall not be applied to land
eroding at greater than 5 tons per acre per year. With special precautions, waste may be
applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when
it is raining, or when the surface is frozen_ Either of these conditions may result in runoff to
surface waters which is not allowed under DEM regulations. Wind conditions should also be
considered to avoid drift and downwind odor problems. To maximize the value of nutrients for
crop production and to reduce the potential for pollution, the waste should be applied to a
growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the
waste or disking will conserve nutrients and reduce odor problems.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. Attached you will find information on proper sampling
techniques, preparation, and transfer of waste samples to the lab for analysis.
This waste utilization plan, if carried out, meets the requirements for compliance with 15A
NCAC 2H.0217 adopted by the Environmental Management Commission.
Page 1
T
i'':d�3.ri 3i�a'ti� ve'-:'A� �«r.--r ak.i`�rv�rorc.�a�^e�r+�-�Y T�*"'�3'�' �.•--....,- `�'�y',�' � �' �'"�
Amount of Waste Produced Per Year (gallons. ft. tons etc.)
4,070 animals X 1.99 (tons) waste/animal/year =
Amount of Plant Available Nitrogen (PAN) Produced Per Year
4,070 animals X 2_3 lbs. PAN/animal/year =
Guide Std. 633) -
7,733 (tons) waste/year.
9,361 Ibs_ PAN/year. (PAN from N-C.
Tech
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner
The following acreage will be needed for waste application based on the crop to be grown and
surface application:
Table t: ACRES OWNED BY PRODUCER
Tract Field" Soil Crop Lbs. N Acres Lbs. N Month of
# No. TvDe Per Acre Utilized Aoolication
T6615
1
NoA
Bermuda(G)
260
6.82
1774.24
March - Se .
T66115
2
NoA
Bermuda G)
260
1.75
454.48
March - Sept.
6615
3
NoA
Bermuda G
260
2.63
684.84
March - Sept.
T6615
4
WaB
Bermuda(G)
235
12.35
2901.545
March - Sept.
T6615
5
AuB
Bermuda(G)
235
8.68
2039.8
March - Sept.
T6615
6
WaB
Bermuda G
235
3.90
916.5
March - Sept.
T6615
1-6
NA
Small Grain
50
36.13
1806.65
Se . - April
Total 1 36.131 10, 573.06 I
"This N is from animal waste only. !f nutrients from other sources such as commercial fertilizer are
applied, they must be accounted for. N must be based on reallstfc vleld exyettabon.
NOTE. The appiketor is caudoned that P and K may be over applied while meeting the N
requirements, Beginning in 1996 the Coastal Zone Management Act will require farmers in some
eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients.
This plan only addresses Nitrogen.
Page 2
Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE
(Agreement with adjacent landowner m ust be attached)
(Required only if operator does not own adequate land
[see Required Specification 2])
Tract Field Soil Crop Lbs. N Acres Lbs, N Month of
* See footnote for Table 1.
•
er Acre* Utilized
Totals from above Tables
Acres
Lbs. N
Utilized
Table 1
36.13
10,578
Table 2
0.00
-
Total
36.13
10,578
Amount of N Produced
9,361
Surplus or Deficit
(11,217
NOTE. The Waste UdYizatian Plan must contain provisions for perFodic land applicstbn of sludge at
agronomic rates. The sludge will the nutrient rich and will require precautionary mmmuras to prevent over
appllratlon of nu&kM or other elements.
Page 3
�� �r�^c � rr ��};-"'amq+"t�an"''ttu�r� a` y-� h� •"-, rc''-�-' rc :'k'
See attached map showing the fields to be used for the utilization of waste water.
Field Soil Type
No_
Application of Waste by Irrigation
Crop Application Application
Rate On/Hr) Amount (in.)
1-3
NoA
Ben-nuda
0.5
.5-1
4,6
WaB
Bermuda
0.6
.5-1
5
AuS
Bermuda
0.6
.5-1
THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL
BE NEEDED FOR DRY LITTER OR SLURRY_
Your facility Is designed for JLO days of temporary storage and the temporary storage must
be removed on the average of once every 6 MONTHS. In no instance should the volume of
waste eyeing stored in your structure exceed Elevation "see lagoon design.
Call the local Natural Resouroes Conservation Service (fom dy Soil Conservation Service) or Soil
and Water Conservation District office after you receive the waste analysis report for assistance in
determining the amount per acme to apply and the proper application rate prior to applying the
waste.
Narrative of opera&on:
Acres shown are irrigated acres. All land may be grazed. r_- All land must be overseeded with small grain each Fall. _
SS
Page 4
REQUIRED SPECIFICATIONS
Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2 There must be documentation in the design folder that the producer either owns or has
an agreement for use of adequate land on which to property apply the waste. if the
producer does not own adequate land to property dispose of waste, he/she shall provide
a copy of an agreement with a landowner who is within a reasonable proximity, allowing
him/her the use of the land for waste application. it is the responsibility of the owner of
the facility to secure an update of the Waste Utilization Plan when there is a change in
the operation, increase in the number of animals, method of utilization, or available land.
3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic
crop yields based on soil type, available moisture, historical data, climatic conditions, and
level of management, unless there are regulations that restrict the rate of application for
other nutrients.
4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre
per year providing grass filter strips are installed where runoff leaves the field. (See
FOTG Standard 393 - Fitter Strip).
5 Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
5 When animal waste is to be applied on acres subject to flooding, it will be soil
incorporated on conventionally tidied cropland. When applied to conservation tilled crops
or grassland, the waste may be broadcast provided the application does not occur during
a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.)
7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that
runoff does not occur offsite or to surface waters and in a method which does not cause
drift from the site during application. No ponding should occur in order to control odor or
flies.
$ Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
Page 5
REQUIRED SPECIFICATIONS
(continued)
9 Animal waste shall be applied on actively growing crops In such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt
damage from animal waste should also be considered.
10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with
a high potential for leaching, Waste nutrient loading rates on these soils should be held
to a minimum and a suitable winter cover crop planted to take up released nutrients.
Waste shall not be applied more than 30 days prior to planting of the crop or forages
breaking dormancy.
11 Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 5o feet from any residential property
boundary and from any perennial stream or river (other than an Irrigation ditch or canal.
Animal waste other than swine waste from facilities sited on or after October 1, 1995),
shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Fitter
Strips).
12
Animal waste shall not be applied closer than 100 feet to wells.
13
14
15
16
Animal waste shall not be applied closer than Zoo feet of dwellings other than those
owned by the landowner.
Waste shall be applied in a manner not to reach other property and public right-of-ways.
Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a "technical speclalist".
Animal waste shalt not be applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways, waste shall be applied at agronomic rates in a
manner that courses no runoff or drift from the site.
Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shalt
not be discharged into the animal waste management system.
Page 6
REQUIRED SPECIFICATIONS
(continued)
17 A protective cover of appropriate vegetation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. lagoon areas should be kept mowed
and accessible. Berens and structures should be inspected regularly for evidence of
erosion, leakage or discharge.
18 If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
19 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should
be kept on site.
20 Animal waste can be used in a rotation that includes vegetables and other crops for
direct human consumption. However, if animal waste is used on crops for direct human
consumption it should only be applied pre -plant with no further applications animal waste
during the crop season.
21 Highly visible markers shall be installed to mark the top and bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22 Waste shall be tested within 60 days of utilization and soil shall be tested at least
annually at crop sites where waste products are applied. Nitrogen shaft be the rate -
determining element. Zinc and copper levels in the soil shall be monitored and
alternative crop sites shall be used when these metal approach excessive levels. pH
shall be adjusted for optimum crop production and maintained. Soil and waste analysis
records shall be kept for five years. Poultry dry waste application records shall be
maintained for three (3) years. Waste application records for all other waste shall be
maintained for five (5) years.
23 Dead animals will be disposed of in a manner that meets North Carolina regulations.
Page 7
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: Foster Farm
Owner/ Manager Agreement
I (we) understand and will follow and implement the specifications and the operation and
maintenance procedures established in the approved animal waste utilization plan for the
farm named alcove. l (we) know that any expansion to the existing design capacity of the
waste treatment and storage system or construction of new facilities will require a new
certification to be submitted to the Division of Environment Management (DEM) before
the new animals are stocked. I (we) also understand that there must be no discharge of
animal waste from this system to surface waters of the state from a storm event less
severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the
farm office and at the office of the local Soil and Water Conservation District and will be
available for review by DEM upon request.
Name of Facility Owner: Gerald Warren
0 ass P&P
Signature: _.4e ( Date: (Lozq o Z
Name of Manager Of different from owner):
Signature: Date:
Name of Technical Specialist: (Preasepm+) Kraig A. Westerbeek
Affiliation: Private
Address (Agency): 1635 W. Wards Brid � Rd.
Warsaw. NC 283WKlf
Signature: ate: v
Page 8
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—FA`scl�'d3LL�� i Oti�C4 ,
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina department of Environment and Natural Resources
August 11, 2008
Gerald Warren
Foster Farm
PO Box 223
Newton Grove, NC 28366
Subject: Sludge Compliance Requirement Change
Dear Permittee.
Coleen H. Sullins Director
Division of Water Quality
In accordance with Condition 1I1.19 of State General Permit AWG100000, your facility is
required to maintain compliance regarding sludge accumulation in your animal waste treatment
lagoon(s). As you know, the previous compliance limit was to have a minimum of four (4) feet
of treatment depth between the designed stop pump and the average elevation of the top of the
sludge blanket. This requirement was based on NRCS Standard No. 359, which was recently
modified.
As of July 2008, Standard No. 359 does not use the 4-foot requirement- Sludge compliance is
now to be based on the sludge volume as a percentage of the total treatment volume. The revised
Standard states that sludge accumulation in the permanent treatment zone must be less than 50%
of the planned treatment volume. Also, there must be a minimum of 2.5 feet of liquid above the
sludge at the pump intake location. If either of these conditions is not met then sludge must be
removed or managed in accordance with an approved Plan of Action for Lagoon Sludge
Reduction (POA). A new sludge survey worksheet has been developed to calculate sludge and
treatment volumes to determine compliance.
Our records indicate that you have filed a Sludge POA for one or more of the lagoons at your
facility. Based on the changes to the sludge requirements in Standard No. 359, your lagoon(s)
may already be in compliance without any sludge removal. Using your lagoon design (or as -
built information) and current sludge survey measurements, complete the NEW sludge survey
worksheet. If you have any difficulty in locating or understanding your lagoon design
information, please contact your technical specialist or county Soil & Water office.
N� Carolina
Nturu!!y
Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone: (919) 733-3221
Internet: www.ncwatergualitv.org Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax 1: (919) 715-0588
Fax 2: (919) 715-6048
An Equal OpportunitylAlfirmative Anon Employer- 50% Recycled110% Post Consumer Paper
Send both sludge survey workshects, OLD and NEW, to the address below if you feel that your
lagoon(s) is in compliance and wish to withdraw your POA. Our staff will review the
information and notify you of our decision.
NCDENR — DWQ Animal Feeding Operations Unit
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 733-3221
If you have any questions about the new sludge requirement, sludge survey worksheet, or any
related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-
3221.
Sincerely,
Keith Larick, Supervisor
Animal Feeding Operations Unit
Enclosures
cc (w/o enclosures): Sampson County Sol] and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files - AWS820071
RECEIVED
DEC 12 2008
OENR - FAVE PNLLE REGIONAL OFFICE
PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION
Facility Number: 7� County: ,pe�
Facility Name:_'�4/1zw 5--.:✓F" f 9,� •+ f�osi r.4 , ��
Certified Operator Name: Ce"Id tJ4,&,fv .. T Operator #:_ 1 91 �i5
Note: A certified Sludge Management Plan may be submitted in lieu of this POA.
4 La oon 1
La oon 2
j Lagoon 3
Lagoon 4
Lagoon 5 La oon 6
a_ Lagoon Name/ identifier
s
b. Total Sludge Depth (ft)
c. Sludge Depth to be
Removed for Compliance
LIM
ft)
d. Sludge Volume to be
Removed (gallons)
e. Sludge PAN
(Ibs11000 gal)
f. Liquid PAN
(ibs/1000 gal)
1�
g. PAN of Sludge (Ibs)
(d x e)11000
Compliance Timeframes.
If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level
results in an elevated waste analysis, a sludge management plan that meets the requirements of SB
Interagency Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to
DWQ within 180 days. Work to reduce the sludge level must begin within another 180 days.
Compliance with NRCS Standard 359 must be achieved by the expiration date of the current permit, July
1, 2007.
If the sludge level is non -compliant, but below the stop pump level of the lagoon, compliance with NRCS
Standard 359 must be achieved by the expiration date of the current permit, July 1, 2007. If future
sludge surveys do not show improvement in sludge levels, DWQ may require the owner to develop a
sludge management plan that meets the requirements of SB Interagency Group Guidance Document
1.26.
SPOA 5-18-04 Page 1 of 2
NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge
depth. If microbe use is planned, specify the product to be used.
.5 L/
' iLA k y�c� �i'-J ac r✓ p / r Ik el e/ r j
yJ
j .a r a! /� P � C ,�,� ..' ors � • f �� .c- -�A // � a r1 B d .[_.
I hereby certify that I have reviewed the information listed above and included within the attached
Plan of Action, and to the best of my knowledge and ability, the information is accurate and
correct.
��Gre r✓� I VV-C--
Facility Owner/Manager (print)
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Facility Owner/Manager (signature)
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SPOA± 5-18-OA Page 2 of 2
o�OF W A rFgoG Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resournes
-� Coleen H. Sullins, Director
Division of Water Quality
July 1, 2007 , ,«� =si
Gerald Warren
Foster Farm juiq 2 7 ED
PO Box 223
Newton Grove, NC 28366 - -
Subject: Certificate of Coverage No. AWS820071
Foster Farm
Animal Waste Management System
Sampson County
Dear Gerald Warren:
In accordance with your application received on 20-Feb-07, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to Gerald Warren, authorizing the operation of the subject animal
waste management system in accordance with General Permit AWG100000.
This approval shall consist of the operation of this system including, but not limited to, the management
and land application of animal waste as specified in the facility's Certified Animal Waste Management
Plan (CAWMP) for the Foster Farm, located in Sampson County, with an animal capacity of no greater
than the following swine annual averages:
Wean to Finish: 0 Feeder to Finish: 4070 Boar/Stud: 0
Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0
Farrow to Finish: 0 Farrow to Feeder: 0
If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows.
Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows
may be replaced by gilts at a rate of 4 gilts for every 3 sows
The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES
COC issued to this facility with an expiration date of July 1, 2007. You are required to continue
conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension
in Condition III.19 does not apply.
Pursuant to this COC, you are authorized and required to operate the system in conformity with the
conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An
adequate system for collecting and maintaining the required monitoring data and operational information
must be established for this facility. Any increase in waste production greater than the certified design
capacity or increase in number of animals authorized by this COC (as provided above) will require a
modification to the CAWMP and this COC and must be completed prior to actual increase in either
wastewater flow or number of animals.
Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is
a package containing the new and revised forms used for record keeping and reporting. Please pay_
careful attention to the record keeping and monitoring conditions in this ermit.
Aquifer Protection Section 1636 Mail Service Center
Internet: www.newaterguality.org Location: 2728 Capital Boulevard
An Equal Opportunity/Affirmative Action Employer- 50% Recycled110% Post Consumer Paper
I3o"`orth Carolina
NalmudlY
Raleigh, NC 27699-1636 Telephone: (919) 733-3221
Raleigh, NC 27604 Fax 1: (919) 715.0588
Fax 2: (919)715-6048
Customer Service: (877) 623-6748
If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you -will need to have a new Waste Utilization Plan developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current MRCS standards are met prior to restocking
of the facility.
Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation
shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a
spray field.
Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall
continue to be subject to the conditions and requirements of the facility's permit until closed to MRCS
standards and the permit is rescinded by the Division.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the staff member listed below for information on this
process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Aquifer Protection staff may be reached at 910433-3300. If you need additional information concerning
this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-
3221.
Sincerely,
for Coleen H. Sullins
Enclosures (General Permit AWG100000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Sampson County Health Department
Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files
Permit File AWS820071
7� .C�,yN�,�}�w� rrss �.3. ,�� .+"•-ram �� � m, � sr+� �� �u e �».L ,.-zw� �o �,
PRODUCER:
LOCATION:
TELEPHONE:
TYPE OPERATION:
Gerald Warren - Foster Farm
Clinton
N-C
(910) 594 1701
Feeder to finish
NUMBER OF ANIMALS: 4070
(Design Capacity)
„L-uCivED / DENR j DWQ
AQUIFER PROTECTION SEC140H
JAN 0 2 2007
The waste from your animal facility must be land applied at a specified rate to prevent pollution
of surface and/or groundwater. The plant nutrients in the animal waste should be used to
reduce the amount of commercial fertilizer required for the crops in the fields where the waste
is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste
should be analyzed before each application cycle. Annual soil tests are strongly encouraged
so that all plant nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally We
manner. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are
important as they have different infiltration rates, leaching potentials, cation exchange
capacities, and available water holding capacities. Normally waste shall not be applied to land
eroding at greater than 5 tons per acre per year. With special precautions, waste may be
applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when
it is raining, or when the. surface is frozen. Either of these conditions may result in runoff to
surface waters which is not allowed under DEM regulations. Wind conditions should also be
considered to avoid drift and downwind odor problems. To ma)dmize the value of nutrients for
crop production and to reduce the potential for pollution, the waste should be applied to a
growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the
waste or disking will conserve nutrients and reduce odor problems.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. Attached you will find information on proper sampling
techniques, preparation, and transfer of waste samples to the lab for analysis.
This waste utilization plan, if carried out, meets the requirements for compliance with 15A
NCAC 2N.0217 adopted by the Environmental Management Commission.
Page 1
1x' a.�+a,� m a� yt+�- ,.�.,g,.fw.�j •�.�-m�� - r���,� i,�k ��� �f��T„ia, ��'r�h�'-,�b.�yr
Amount of Waste Produced Per Year (oallo ,.ft`tgr�s, etcJ
4,070 animals X 1.9 (tons) waste/animal/year
Amount of Plant Available Nitrogen (PAN) Produced Per Year
4,070 animals X 2-33 lbs. PAN/animal/year =
Guide Std. 633) -
7,733 (torts) wastelyear.
9,361 Ibs. PANlyear_ (PAN from N.C.
Twit
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner
The following acreage will be deeded for waste application based on the crop to be grown and
surface application:
Table 1: ACRES OWNED BY PRODUCER
Tract Field's Soil Crop Lbs. N Acres Lbs. N Month of
# No. Woe Per Acre Utilized Application
T6615
1
NoA
Bermuda G
260
6.821
1774.24
March - Sept.
T6615
2
NoA
Bermuda G
260
1.75
454.48
March - Sept.
T6615
3
NoA
Bermuda G
260
2.63
684.84
March - Sept.
T6615
4
Was
Bermuda G
235
12.35
2901.545
March - Se .
T6615
5
AuB
Bermuda G
235
8.68
2039.8
March-- Se .
T6615
6
WaB
Bermuda G
235
3.90
916.5
March - Sept.
T6615
1-6
NA
Small Grain
50
36.13
1806.85
Sept - April
Total
36.13
10 i578.06
'This N is from animal waste only. if nutrients fiam otter sources such as commercial fertllfser are
applied; they must be accounted for. MMyg be based ga MLtg cyfgUd evrpect oa.
NOTE: The applicator is cautnned that P and K may be over applied while meeting the N
requirementm Beginning In 1990 the Coastal Zane Management Act will require farmers In some
eastern counties of North Caroline to haw a nutrient management plan that addresses all nutrients:
This plan only addresses Nitrogen.
Page 2
Tract Field Soil Crop Lbs. N Acres Lbs. N Month of
Application# No._ Type Per Acne Utilized
* See footnote for Table 1.
Totals from above Tables
Acres lbs. N
Utilized
Table 1
36.13
10,578
Table 2
0.00
Total
38.13
10,578
Amount of N Produced
9,361
Surplus or Deficit
(1,217
NOTE: The Waste lldllzatbn Plan must conain provisions for perfodk land appltratlon of sludge at
agronomic rates. Tiro sludge wr7l be nuWant rich and will re"ke precaudomy measures to prevent over
applkafta of nutrient or other elements.
Page 3
x _.. ,war-. ,�'*� . _ _ _ - �r �ec w+r-� 4�.r_ x +Y- '�,a } p+ .•'hVK
See attached map showing the fields to be used for the utfh`zatlon of waste water.
Application of Waste by Irrigation
Field Soil Type Crop Application Application
No. Rate (In1Hr) Amount (in.)
1-3
NoA
Bermuda
0.5
.5-1
4,6
WaB
Bermuda
0.6
.5-1
5
AuB
Bermuda
0.6
.5-1
THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL
BE NEEDED FOR DRY LITTER OR SLURRY.
Your facility is designed for In days of temporary storage and the temporary storage must
be removed on the average of once every 6 MONTHS. in no instance should the volume of
waste being stored in your structure exceed Elevation :see lagoon design.
Call the local Natural Resources Conservation Service (forr wdy Soil Conservation Service) or Soil
and Water Conservation District office after you receive the waste analysis report for assistance in
determining the amount per acre to apply and the proper application rate prior to applying the
Waste.
Narrative of operation:
Acres shown are irrigated acres. All land May be 2razed.
All land must be overseeded with small grain each Fail. _
Page 4
REQUIRED SPECIFICATIONS
Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2 There must be documentation in the design folder that the producer either owns or has
an agreement for use of adequate land on which to properly apply the waste. If the
producer does not own adequate land to property dispose of waste, he/she shall provide
a copy of an agreement with a landowner who is within a reasonable proximity, allowing
him/her the use of the land for waste application. It is the responsibility of the owner of
the facility to secure an update of the Waste Utilization Plan when there is a change in
the operation, increase in the number of animals, method of utilization, or available land.
3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic
crop yields based on soil type, available moisture, historical data, climatic conditions, and
level of management, unless them are regulations that restrict the rate of application for
other nutrients.
4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre
per year providing grass filter strips are Installed where runoff leaves the field. (See
FOTG Standard 393 - Filter Strip).
5 Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
B When animal waste is to be applied on acres subject to flooding, it will be soil
incorporated on conventionally tilled cropland. When applied to conservation tilled crops
or grassland, the waste may be broadcast provided the application does not occur during
a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.)
7 Uquid waste shall be applied at rates not to exceed the soil infiltration rate such that
runoff does not occur offsite or to surface waters and in a method which does not cause
drift from the site during application. No ponding should occur in order to control odor or
flies.
8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen_
Page 5
REQUIRED SPECIFICATIONS
(continued)
9 Animal waste shall be applied on actively growing crops in such a manner that the crop Is
not covered with waste to a depth that would inhibit growth. The potential for salt
damage from animal waste should also be considered.
10 Waste nutrients shall not be applied in fall or winter for spring planted asps on soils with
a high potential for leaching. Waste nutrient loading rates on these soils should be held
to a minimum and a suitable winter cover crop planted to take up released nutrients.
Waste shall not be applied more than 30 days prior to planting of the crop or forages
breaking dormancy.
11 Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residential property
boundary and from any perennial stream or river (other than an irrigation ditch or canal.
Animal waste other than swine waste from facilities sited on or after October 1, 1995),
shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter
strips).
12
13
14
15
1B
Animal waste shall not be applied closer than 100 feet to wells.
Animal waste shall not be applied closer than 200 feet of dwellings other than those
owned by the landowner.
Waste shall be applied in a manner not to reach other property and public right-of-ways.
Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a lard application site by a "technical specialist".
Animal waste shalt not be applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways, waste shall be applied at agronomic rates in a
manner that courses no runoff or drift from the site.
Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
Page 6
REQUIRED SPECIFICATIONS
(continued)
17 A protective cover of appropriate vegetation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be Inspected regularly for evidence of
erosion, leakage or discharge.
18 If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and Implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
19 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and sprits. A regular maintenance checklist should
be kept on site.
20 Animal waste can be used in a rotation that includes vegetables and other crops for
direct- human consumption. However, if animal waste is used on crops for direct human
consumption it should only be applied pre -plant with no further applications animal waste
during the crop season.
21 Highly visible markers shall be installed to mark the top and bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22 Waste shall be tested within 60 days of utilization and soil shall be tested at least
annually at crop sites where waste products are applied. Nitrogen shall be the rate -
determining element Zinc and copper levels in the soil shall be monitored and
alternative crop sites shall be used when these metal approach excessive levels. pH
shall be adjusted for optimum crop production and maintained. Soil and waste analysis
records shall be kept for five years. Poultry dry waste application records shall be
maintained for three (3) years. Waste application records for all other waste shall be
maintained for five (5) years.
23 ' Dead animals will be disposed of Ina manner that meets North Carolina regulations.
Page 7
WASTE U11LIZATION PLAN AG E MENT
Name of Farm. Foster Farm
Owner / Manager Agreement
I (we) understand and will follow and implement the specifications and the operation and
maintenance procedures established in the approved animal waste utilization plan for the
farm named above. I (we) know that any expansion to the existing design capacity of the
waste Vestment and storage system or construction of new facilities will require a new
certification to be submitted to the Division of Environment ManagemeM (DEM) before
the new animals are stocked. I (we) also understand that there must be no discharge of
animal waste from this system to surface waters of the state from a storm event Less
severe than the 25-year, 24-dour storm. The approved plan will be filed on -site at the
farm office and at the office of the local Soil and Water Conservation District and will be
available for review by DEM upon request.
Name of Facility Owner.
Olga". Mao
Gerald Warren
Signature: _4 J g joAe--' Date: 9 01 2 O z
Name of Manager (If different from owner):
Signature: Date:
Name of Technical Specialist: (gawp" Kraig A. Westerbeek
Affiliation: Private
Address (Agency): 1635 W.
Warsaw
Signature: ate:
Page a
December 1, 2006
CERTIFIED MAU,
RETURN RECEIPT REQUESTED
Gerald Warren
Foster Farm
PO Box 223
Newton Grove, NC 28366
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Subject: Application for Renewal of Coverage for Expiring NPDES General Permit
Dear Permittee:
Alan W. Klimek. P.E. Director
Division of Water Quality
CENED
DEC 0 6 M
DW-FAYETi1 U-ElarM Ofr
Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on
July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to
retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State
Non -Discharge General Permits are available at hLtp://h2o.enr.state.nc.us/ap.s/afou/downloads.htm or by writing or calling:
NCDENR — DWQ Animal Feeding Operations Unit
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 733-3221
In order to assure your continued coverage under one of these two types of general permits, you must submit an application for permit
coverage to -the Division. Enclosed you will find a `Request for Certificate of Coverage Facility Currently Covered by an Expiring
NPDES General Permit.' The application form must be completed and returned by January 2, 2007. Please note, you must include
two (2) comes of your most recent Waste Utilization Plan with the application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civil penalties of up to S25,000 per day.
If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the
Animal Feeding Operations Unit staff at 919-733-3221.
Sincerely,
Ted L. Bush, Jr., Chief
Aquifer Protection Section
Enclosures
cc (w/o enclosures): Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files - 820071
Warren Swine Farms
Aquifer Protection Section 1636 Mail Service Center
Internet: www.ncwateruuality.org Location: 2728 Capital Boulevard
An Equal OpportunitylAffirtnative Action Employer— 50% Regdedl10% Post Consumer Paper
Raleigh. NC 27699-1636 Telephone:
Raleigh, NC 27604 Fax 1:
Fax 2:
Customer Service:
No�hCarolina
(919) Naturally
(919) 715-0588
(919)715-6048
(877)623-6748
ANIMAL FACILITY ANNUAL: CERTIFICATION FORM .
Certificate of Coverage or Permit Number NCA.19., o -21 County Year 200 S
Facility Name (as shown on Certificate of Coverage or Permit) roetc.. rGvrh
Operator in Charge for this Facility sL4rjrC.... Certification # 1914
Land application of animal waste, as allowed by,, the above permit occurred during the past, calendar year
YES NO: If NO; skip'.Part I and Part II and proceed to the, certification.- Also, if animal waste
was generated but not land applied, please attach an explanation on how the animal waste was handled.
Part I Facilityjnformation:
1. 'Total number of application Fields•®!r Pulls lease check the appropriate:box).in.the,Certified Animal
:..,. , ....A �.
Waste Management Plan (CAWMP): * .sPkils Total Useable'Acres approved in the CAWMP
2- . Total number of Fields or (�le a check the appropriate box) -on which land application
4 iJj`./. sa.b
occurred during the year: L&AW.5-ag, Total Acres on which waste was applied 3 g
3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for•all application sites: 5
4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and
the permit: / Q S 7 F. 4
..I .1 . .
5. Estimated amount of total manure, litter and process wastewater sold or given to other 'persons and taken
off site during the year _ tons ❑ or gallons ❑ (please check the appropriate box)
6. Annual average number of animals by type at this facility during the previous year:
7. Largest and smallest number of animals by type at this facility at any one time during the previous year:
Largest e7v
Smallest n!' �0
(These numbers are for informational purposes only since the only permit limit on the number. of animals
at the facility is the annual average numbers)
8. Facility's Integrator if applicable:
Part H: Facility Status:
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED .TO -BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE.
1. Only animal waste generated at this facility was applied to the permitted sites during
the past calendar year.
AFACF 3-14-03
®'Yes ❑ No
RECEIVED
MAR 0 12003
DENR-FAYEiiEY1LLE REGIONAL omu
6
2. The facility was operated in such a way,that there was no direct runoff of waste from
the facility (including the houses, lagoons/storage ponds and the application sites) during
the past calendar year.
3. There was no discharge of waste to surface water from this facility during the past
calendar year.
4. There was no freeboard violation in any lagoons or storage ponds at this facility during
the past calendar year.
5. There was no PAN application to any fields or crops at this facility greater than the
levels specified in this facility's' CAW T during the past calendar year.
6. All land application equipment was calibrated at least once during the past calendar year
E-I?es ❑ No
des ❑ No
P-T'es ❑ No
des ❑ No
Lies ❑ No
7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon ❑ Yes [ 1C o
was designed or reduce the lagoon's minimum treatment volume to less than the volume
for which the lagoon was designed. ;
8. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. L'4es ❑ No
9. Annual soils analysis were performed on each field receiving animal. waste during the Rfes ❑ No
past calendar year.
10. Soil pH was maintained as specified in,the permit during the past calendar Year?s ❑ No
11. All required monitoring and reporting was performed in accordance with the facility's �'es ❑ No
permit during the past calendar year.
fit
12. All operations and maintenance requirements in the permit were complied with during "s ❑ No
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality...
13. Crops as specified in the CAWMP.:were maintained during the past calendar year on all' - `' : P Yes ❑ No
sites receiving animal waste and the crops grown were removed in accordance with
the facility's permit. --f' • ,
14. All buffer requirements as specified on the permit and the CAWMP for this facility were Ve's ❑ No
maintained during each application of animal waste during the past calendar year. '
" I certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted. Based'on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted*is,'to the best of
my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fines and imprisonment for knowing violations."
mature or operator in c;n
different from Permittee)
_ g ,SL,p.
Date
Date
k
AFACF 3-14-03 2
PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION
Facility Number:
Facility. Name:
6 2. -- 71
AZS 4
Certified Operator Name: T.
County: :�A'`-fJ --j
Operator #: 191 *s'
Note: A certified Sludge Management Plan'may be submitted in lieu of this POA.
La oon 1
Lagoon 2
La oon 3
Lagoon 4
La oon 5
Lagoon 6
a. Lagoon Name/ Identifier
b. Total Sludge Depth (ft)
Sf.� s3
C. Sludge Depth to be
Removed for Compliance
"
r ��
d. Sludge Volume to be
Removed (gallons)
u
.jP s- ,
, e.
e. Sludge PAN
(Ibs/1000 gal)
f. Liquid PAN
(Ibs/1000 gal)
g. PAN of Sludge (Ibs)
(d x e)/1000
Compliance Timeframes:
If the sludge level is equal to or, higher than the stop pump level of the lagoon or if the sludge- level
results in an elevated waste analysis,'a sludge management plan that meets the requirements of SB
Interagency Group Guidance Document 1.26 must be prepared by a technical specialist and submitted
to DWQ within 180 days. Work to reduce the sludge level must begin within another 180 days.
Compliance with NRCS Standard 359 must be achieved by the expiration date of the current permit, July
1, 2007.
If the sludge level is non -compliant, but below the stop pump level of the lagoon, compliance with NRCS
Standard 359 must be achieved by the expiration date of the current permit, July 1, 2007. If future
sludge surveys do not show improvement in sludge levels, DWQ may require the owner to develop a
sludge management plan that meets the requirements of SIB Interagency Group Guidance Document
1.26.
'SPOA 5-18-04 Page 1 of 2
r
NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge
depth. If microbe use is planned, specify the product to be used.
-�G.t r ,yJd rz_'cJ p7L7—�� iS l `r G c . 7✓.�� ,
I hereby certify that I have reviewed -the -information listed above and included within the attached
Plan of Action, and to the best of my knowledge and ability, the information is accurate and
correct.
Facility OOwwner/Manager, (print)
Facility Owner/Manager (signature)
Phone: %/u -Sf ft—/ 70 '
Date: " S 0, Z 60S
Return this form to:
Keith Larick
NC Division.of Water Quality
1617 Mail Service Center
Raleigh, NC 27699-1617
„SPOA 5-18-04 Page 2 of 2
b pp=ndi - .. Lagoon, Sludge Survey Form
x_. rarer. Permit or DVVQ Iden:i ication Number VeA eC t a.o
B. Lagoon Identification D R rL ))
C. Persou(s) tah. of )Measurements LJl��a
D. Date of lvleasumrncnrs 1 C-/ 07 — �
E. l0tthods/Devices Used for Measurement of:
a. Distance i; on; the lagoon liquid surface to the top of toe sludge layer:
b. Distance I-TD the. iaRaoU Iiq* surface to the bottom (soil) of lagoon:
c. Tbicl:ness of fire sludge layer if mal`irtg a dire�tmeasurement u1itb "core sampler":
7. LaQoon Surface .=:rea (usins dimensions at inside top of banl:j: / `) 2— (acres--
(Draw skstch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G, Estimate nurnher of sampling points
a. Less than 1.33 acre: Use 8 points
b. If more than 1.33 acre, /. ? Zacres x 6 . uritb maximum o` 24.
([)sing sheech and dimensions, develop a uniform "grid" that has number orinterectior' points thai mat=
most closely with the estimated number of sampling points needed. Number the grid intersectior: point on
the lagoon grid to correspond with the data to be recorded for points of measur =I—)
H. Conduct sludge si=ry and record data on "Sludge Survey Data Sheet",
I.
At time of sludge siun—ev. also measure the distance from the M,=- um Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole):
J.
Determine distance from Maximum Liquid Level to Minimum Liquid Level:
(Determine from Plan or other lagoon records)
K.
Calculate distance from present liquid surface level to 14ini=m Liquid
level. Item .I— Item 1, assuming present liquid level is below Afar:. Liq. Level:
� Z
L.
Record from sludge sung*ey data sheet the distance from the present liquid surface level
to the lagoon bottom for
4 f�
(average all the measurement points):
/ •
M.
Record from sludge su-rvey data sheet the distance from the present liquid surface level
tothe top of the sludge laver (average for all the measurement points):
N.
Record from sludge surve3- data sheet the average thickness of the sludge layer:
T
0.
Calculate the thicImess of the existing Liquid Treatment Zone (Item M — Item Imo):
/Y.
(Note: IfItem 0 is less than aft, a sludge removal and utilization plan may be required by
N. C. DWQ. See vour specific permit or contact DV1Q for more information.)
P.
Proceed to Sludge Volume R"orlsheet if desire to calculate sludge Vpltrtn fOr : ec anLn l shaped
lagoon with uniform side slope.
Completed b3r:) q r Date:
P�irit Name Signature
13
./appetldi�_ ^. Sludge Survey Data Sleet
,q2 7�
Lagoon Identification:
Sludge Survey Data Sheet J o ri -A- � 6 A
Completed by: l«-.i.,,,).•�W s.�4 Date: /o S
Prin. Name Signature
Grid
Point
No. Distance from liquid surface
to iop of s}ud e
(C)
Distance from, liquid surface
I to lagoon bottom (soil)
(C) - (i)
Thickness of.sludge
laver
inches
I eel (ienthsi
IF',. � inches
I Feet (tenths)
=l. �. incr�Fs
i
kleet (tenths)
2 i
�. o I I A9./�7_
I 1. /6 7
9.077
77
. f/7 I
I 6/? i
i 7I
IJ -
8 1
I Y. o ! I/. 0 77
I
I o
7
I (.2 i I d.92-1I
! ��
8 1 I S. 1 9
I I 7
I T
I I
y/7
6,7 I
�_ /�-yi71
i
I
12
,3-7/7
13 I
I I I
I
i4
117
20
I, 2,
22
23
I I I I
I I
24
TA11 Grid Points and corrcmondinn slud*!e 12ver thicl-mess must 1)e shwwn cr, : sketch
atiached to this Slud�,e fiurvex- Data Sheet.
Se: AppeDdjl: 6 for crtn:•ersion from inches to tenths oJJC-G-t.
w A rE9Qti
O��fC
Michael F. Easley, Governor
William G. Ross Jr„ Secretary
North Carolina Department of Environment and Natmal Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
April 4, 2005
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
RECEIPT # 7002 2410 0003 0274 6235
Mr. Gerald Warren
Warren Swine Farm, Inc.
Foster Farm
PO Box 223
Newton Grove, NC 28366
RE: Sludge Survey Testing Dates
Facility # 82-71
Sampson County
Dear Mr. Warren:
RECEIVED
APR 6 2005
0ENR - FAYE TULLE REGIONAL URGE
The Division of Water Quality (DWQ) received your sludge survey information on
February 25, 2005_ With your results you requested an extension of the sludge survey
requirement for Lagoon #6A at Foster Farm until 2007. Due to the amount of treatment volume
available, and the rate of sludge accumulation for the lagoon, DWQ feels that an extension is not
appropriate for Lagoon 46A.
The next sludge survey for Lagoon #6A at Foster Farm should be performed before
December 31, 2005. The results of the 2005 sludge survey are to be submitted with the Annual
Certification Form that will be due on March 1, 2006.
Thank you for your attention to this matter. If you have any questions, please call me at
(919) 715-6185.
Sincerely,
Keith Larick
Animal Feeding Operations Unit
cc: File# 82-71
Larry Baxley, Fayetteville Regional Office
i4oh�Caro1ina
Naturldy
North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service
Internet: h2o.enr.state.nc.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1-877-623-6748
An Equal OpportunitylAffirmaWe Adios Employer — 50% Recydedll0% Post Consumer Paper
�CDENR.
`?, tJAfitEs B. HuNTJRL�t
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
FAYETTEVILLE REGIONAL OFFICE
DIVISION OF WATER QUALITY
August 27, 1998
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Jeff Warren
1366 Bass Lake Road
Roseboro, NC 28382
SUBJECT: Review of Geotechnical Evaluation
ADJ Hog Farm 3-5
Registration No. 82 - 72
Sampson County
Dear Mr. Warren:
On August 17, 1998 staff from the Fayetteville Regional Office met to discuss the draft
proposal submitted by S&ME regarding the lagoon on the ADJ 3-5 Swine -Farm in
Sampson County. The Division has concluded that the blind drain proposed by S&ME is
not sufficient in correcting the seeping lagoon. Also of concern is the obvious impact this
lagoon is having on groundwaters of the state. 15A NCAC 2L requires these type situations
to be corrected by terminating and controlling the discharge and mitigating any hazards.
In conclusion, the Division is requiring that the lagoon be repaired to prevent
seepage. Please provide a proposal to meet this goal on or before September 11, 1998.
We understand that it may not be practice to have an engineered plan ready by this date,
but we do expect you to provide us with the expected date for submittal of this plan in
the September 11, 1998 proposal. Also the ditch adjacent to the lagoon must be filled in
at the lower end to prevent flow into the larger ditch which eventually feeds into the
Great Coharie Creek. You may empty this ditch by pumping the contents back into your
lagoons until a final resolution to the problem is reached.
Sincerely,
Steph A. Barnhardt
Acting Regional Supervisor
cc: Coharie Farms
225 GREEN STREET, SUITE 714, FAYETTEVILLE, NORTH CAROLINA 28301-5043
PHONE 910-496-1541 FAX 91 o-486-0707
AN EQUAL OPPORTUNITY /AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/10% POST -CONSUMER PAPER
State of North Carolina
Department of Environment
and Natural Resources
lltichael F. Easley, Governor
William G. Ross Jr., Secretary
Kerr T. Stevens, Director
June 4, 2001
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Gerald Warren
Gerald Warren Farm
P.O. Box 233
Newton Grove NC 28366
ZTTA'A
•
Ad
2000NOWISM ���
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
Subject: Notification for Wettable Acre Determination
Animal Waste Management System
Gerald Warren Farm
Facility Number 82-71
Sampson County
Dear Gerald Warren:
A letter dated January 15, 1999 was sent to advise you about concerns associated with Certified Animal
Waste Management Plans and the method by which the irrigated acres within the plans were calculated. Only
the acres that are wetted can be credited in the waste management plan as receiving waste application. Any
acreage within the plan that can not be reached by waste application equipment can not be used as part of your
plan.
An evaluation by Scott Faircloth on 6/I4/99 was made to review the actual number of acres at your
facility that receive animal waste during land application. The evaluation of your facility has yielded one of
the following two results as indicated by the box marked with an "X".
Category 1:
❑ The evaluation of your facility could not be completed due to a lack of information. Please
contact your Technical Specialist to assist in providing Scott Faircloth the necessary
information to potentially exempt your facility from undergoing a complete wettable acre
determination. Please submit this information to Scoff Faircloth, at 225 Green Street, Suite
714, Fayetteville, NC 28301, within in 90 days of the receipt of this letter. If you have any
questions please contact Scott Faircloth at (910) 486-1541. if within 90 days you are
unable to provide Scott Faircloth with the information you are automatically required
to complete a Wettable Acre Determination as described by Category 2 below, within
180 days of receipt of this letter.
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper
Notification for Wettable Acre Determination
Animal Waste Management System
Page 2
Cate ory 2:
Your facility has been identified by the Department of Environment and Natural Resources
as a facility that may have overestimated the number of acres actually receiving animal
waste. Therefore, some or all of your fields may be exceeding the allowable loading rates
set in your Certified Animal Waste Management Plan.
In order to resolve this issue, please contact a designated Technical Specialist to have him
or her conduct a Wettable Acre Determination for your facility. The Technical Specialist must
be one that has been approved by the Soil and Water Conservation Commission to conduct
Wettable Acre Determinations. Many Technical Specialist with the N.C. Cooperative Extension
Service, the Soil and Water Conservation Districts, the Natural Resources Conservation
Service, and the Division of Soil and Water Conservation have received this special
designation. You may also contact a private Technical Specialist who has received this
designation, or a Professional Engineer.
All needed modifications to your Animal Waste Management System must be made and
the Wettable Acres Determination Certification must be returned to DWQ within the next
180 days. if the needed modifications are not made and if the form is not returned within the
required time, DWQ will be forced to take appropriate enforcement actions to bring this facility
into compliance. These actions may include civil penalty assessments, permit revocation,
and/or injunctive relief.
Once a Wettable Acre Determination has been completed, a copy of the attached Wettable
Acre Determination Certification must be submitted to the address listed on the form. Please
note that both the owner and the Technical Specialist must sign the certification. A copy of all
the Wettable Acre Determination documentation that applies to your Waste Utilization Plan
must be kept at your facility. DWQ and the Division of Soil & Water Conservation Staff will
review all documentation during their annual visit of your facility. An additional copy must by
kept on file at the local Soil & Water Conservation District Office. Please note that if you install
or modify your irrigation system, a designated Irrigation Specialist or a Professional Engineer
must also sign the Wettable Acre Determination Certification.
Please be advised that nothing in this letter should be taken as removing from you the responsibility or
liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting
requirement.
If you have any questions regarding this letter, please do not hesitate to contact Sonya Avant of our
Central Office staff at (919) 733-5083 ext. 571.
Sincerely,
Kerr T. Stevens
cc: Fayetteville Regional Office
Sampson County Soil and Water Conservation District
Facility File
Warren Swine Farms
T
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
A��
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director NCDENR
NORTH CAROLINA DEPARTMENT OF
Gerald Warren
Gerald Warren Farm
P.O. Box 233
Newton Grove NC 28366
Dear Gerald Warren:
FENIONME AURAL RE -SOURCES
December 29,
P_ E\ 3 1 1998
FAYETTEVILLE
PEG. 0r it .E
Subject: Certificate of Coverage No. AWS820071
Gerald Warren Farm
Swine Waste Collection, Treatment,
Storage and Application System
Sampson County
In accordance with your application received on July 31, 1998, we are forwarding this Certificate of
Coverage (COC) issued to Gerald Warren, authorizing the operation of the subject animal waste
collection, treatment, storage and land application system in accordance with General Permit
AWG100000. This approval shall consist of the operation of this system including, but not limited to,
the management of animal waste from the Gerald Warren Farm, located in Sampson County, with an
animal capacity of no greater than 4070 Feeder to Finish and the application to land as specified in the
Certified Animal Waste Management Plan (CAWMP).
The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you
are -authorized and required to operate the system in conformity with the conditions and limitations as
specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to
surface waters. An adequate system for collecting and maintaining the required monitoring data and
operational information must be established for this farm. Any increase in waste production greater than
the certified design capacity or increase in number of stocked animals above the number authorized by
this COC will require a modification to the CAWMP and this COC and shall be completed prior to
actual increase in either wastewater flow or number of animals.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request
shall be made within 30 days of notification by the Division.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the DWQ prior to a name change or change in ownership.
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
Certificate of Coverage AWS820071
Gerald Warren Farm
Page 2
1
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual non -discharge permit by contacting the engineer listed below for information on
this process. Unless such a request is made within 30 days, this COC shall be final and binding.
The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff
may be reached at (910) 486-1541. If you need additional information concerning this COC or the
General Permit, please contact Sue Homewood at (919) 733-5083 ext. 502.
;L A. Preston Howard, Jr., P-E.
cc: (Certificate of Coverage only for all cc's)
Sampson County Health Department
Fayetteville Regional Office, Water Quality Section
Sampson County Soil and Water Conservation District
Permit File
NPDU Files
July 23, 1998
v 3 1 1998
FAYETTVILLE
Sue Homewood PEG.OFFiC.E
Division of Water Quality
Water Quality Section
Non -Discharge Permitting Unit
Post Office Box 29535
Raleigh, NC 27626-0535
Subject: Facility 82-71
Dear Sue Homewood:
44'
0AV
ANY
9
The Gerald Warren Farm was incorrectly certified for
3800 head feeder to finish. I made an error when calculating
the total number of animals for the farm. During the
construction of the lagoon a revision was to the design and
that documentation was overlooked.
The total number of animals should be changed from 3800
head to 4070 head finishing. All supporting information is
attached.
If you have any questions, please give me a call at
( 910) S32--4729 .
Sinrcerely,
Hank Gay
" Ji1C-23-98 7EO 3.34 FM WARI;EN FARMING CO. FAX NO. 1 910 594 1707 P. 2
State of North Carolina
Department of Environment and Natural Resources R E D E r k/ C D
Iffivision of Non-Diischarge Permitter Appl cation Form W ER QUAL livg COON
(THISFORMMAYBEPHo OC:(1PIF.UFOKUS,EAS,4N0R1GWA1J J�! � i �y��
General Permit - Existing Liquid Animal Waste Operativ is
Non-D' ..
The following questions have been completed utilizing information on file with the Dsiilttaarlese
review the information for completeness and make any corrections which are appropriate. Ifay
question has not been completed by the Dig�@F
* I as best as possible. Do not leave
any qu
I. GENERAL INFORMATION:
1.1 Facility Name: Gerald Warren Farm _ J _y C Ev j i 199$-
1.2 Print Land Owner's name: Gerald Warren ( l
1.3 Mailing address: P.O. Box 233 PEG. QFFir-E
City, State: Newton -Grove NC _ _ W Zip: 29366
Telephone Number (include area code): 910-594.1101
1.4 County where facility is located: Sampson
1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a
copy of a county road map with the location of the farm identified): On the north side of SR 1745 apgox. 1.2 miles east
of its intersection with HWY 701. east of Keener.NC.
1.6 Print Farm Manager's name (if different from Land Owuer):
1.7 Le.%see's / Iate"oes name (if applicable; please circle which type is listed): Warren Swine Farms
1.9 Date Facility (Wginally Began Operation: oU0in3
1.9 We(s) of Facility Expansion(s) (if applicable).-
2. OPERATION INFORMATION:
2.1 Facility No.: 82 (county number); 71 (facility number).
2.2 Operation Descrip�'p[ :tonton Swinc operation
eWe r to Finish
3900- Certified Design Capacity
Is the above information correct? [ yes; no. If no. correct below using the design capacity of the facility
The "No. of Animals" should t the malay mini or which the waste management structures were designed.
D of swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals
Wean to Feeder Layer Dairy
Feeder to Finish #p rl o Non -Layer Beef
Farrow to Wean (if sow) Twkey
Farrow to Feeder (# sow)
Farrow to Finish (# sow)
Other Type of Livestock on the farm: No. of Animals:
FORM: AWO-G-E 5/28/98 Page 1 of 4 82 - 71
JU.L-23-98 THU 3:34 PM WHEN FARMING CO. FAX NO. 1 910 594 1707 P. 3
23 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application
system): 53.0 _ ; Required Acreage (as listed in the AWMP): 42.4
2.4 Number of lagoons/ storage ponds (circle which is applicable): Y
2.5 Are subsurface drains present within l OV of any of the application fields? YES or(NO circle one)
2.6 Are subaufface drains present in the vicinity or under the lagoon(s)? YES O circle one)
2.7 Does this facility meet all applicable siting requirements? (Swint Farm Siting Act, NRCS Standards, etc.) (Swine Only)
YES NO (please circle one)
What was the date that this facility's swine houses and lagoon were sited? I 4 ! h->
What was the date that this facility's land application areas were sited? r 'u-� Zr i-L-
- - 3. REQUIRED ITEMS CHECKLIST
Please indicate that you have included the following required items by signing your initials in the space provided next to each
item.
A !trans Initials
3.1 One completed and signed original and one copy of the application for General Permit - Animal
Waste Operations;
3.2 Two copies of a general location map indicating the location of the animal waste facilities and
field locations where animal waste is land applied;
3.3 Two copies of the entire Certified Animal Waste Mauagement Plan (CAWMP). If the facility
loci, not !tare a CAWMP, it must be completed prior to submittal of a general permit
application for animal waste operations.
'lhe CAWMP must include the flonowing components:
3.3.1 1be Waste Utilization Plan. (WUP) must include the amount of Plant Available
Nitrogen (PAN) produced and utilized by the facility.
3.3.2 1be method by which waste is applied to the disposal fields (e.g. irrigation,
injection, etc.)
3.3.3 A map of every field used fur land application.
33.4 The soil series present on every landapplication field.
3.3.5 The crops grown on every land limb field.C
3.3.6 The Realistic Yield Expectation RYE) for every crop shown in the WUP.
3-3.7 The PAN applied to every farad application field.
3.3.8 The waste application windows f`oi every crop utilized in the WUP.
3-3.9 The required NRCS Standard specifications.
3.3.10 A site schematic_
3.3.11 Emergency Action Plan.
3.3.12.1osec9 Control Checklist with chosen best maaagement practices noted.
3.3.13 Odor Control Checklist with chdscti best management practices noted.
33.14 Mortality Control t:hed dirt with the selected method noted.
3.3.15 Lagoon/storage pond capacity docutytcatation (design, calculations, etc.). Please be
sure to include any site evaluations, wetland determinations, or hazard chmsifrcativns
that may be applicable to your facility.
3.3. lb Operation and Maintenance Plan.
If your CAWMP includes any components not shown on this list, please include the
additional components with your submittal.
FORM: AW"-E 5I29/98 page 2 of 4 82 - 71
J UL-73-98 THU 3.35 FM WARREN FARMING Co.
Facility Number: 82. 71
Facility Name: Gerald Warren Faris
FAX N0, 1 910 594 1707
oN
F. 4
4. APPLICANT'S CERTIFICATION: h''°r b18C17ar90 permitUn
1, - t - .-� c, _ '�" � r' L `— _ (Lard Owner's name fisted in question 1.21 attest drat
this application for (Facility narne listed in question 1.1)
has been re�iewcd try me and �s accurate
complete to tl�c t of my know ge_ I understand that if all required parts of this
application are not completed and that if all, required supporting information and attachments are not included, this application
package will med to me as incom lete.
Signature Date "7 - Z e- 9
5. MANAGER'S CERTIFICATION: (complete oo)y if diffawt from the Land Owner)
I,
(Manager's name listed in question l.G), aaW that this
applicauon for (Facility name listed in question 1.1)
has been reviewWby me amd is accurate and complete tot the best of my ow edge. I erstand that if all required parts of this
application are not completed and that if all required supporting infarrnatiori and attachments are not included, this application
package will be returned as incomplett:.
Signature Date
T14ECOMPLFI Eli APPLICATION PACKAGE. INCLUDING ALL SUPPOR77NG INFORMATION AND MATERIALS,
SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NORTH CAROLINA DIVISION OF WATER QUALITY
WATER QUALITY SECTION
NON -DISCHARGE PERMITTING UNIT
POST OFFICE BOX 29535
RALEIGH, NORT11 CAROLINA 27626-0535
TELEPHONE NUMBER: (919) 733-5083
FAX NUMBER: (919) 733-0719
FORM: AWO-G-E 5/28198 Page 3 of 4 82 - 71
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Oper;ator:.D►� Foi4cr_ LAyo, County: Date
Distance to nearest residence (other than owner): 0 feet
1. AVERAGE LIVE WEIGHT (ALW)
0 sows (farrow to finish)
0 sows (farrow to feeder)
920 head (finishing only)
0 sows (farrow to wean)
0 head (wean to feeder)
Describe other .
RECEIVED
WATT-P r..11 Iki-irl gPn'nON
x 1417
lbs. =
0
lbs
x 522
lbs. JUL 1998
0
lbs
x 135
lbs. 124200
lbs
x 433
lbs. =
0
lbs
x 30
l bs . Nan-DisAarge Ferrnitfing
0
lbs
135
lbs
Total Average Live We Fg t = 124335 lbs
2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON
Volume = 124335 lbs. ALW x 'Ireatmt�!iit Volume (C'F) /lb. e- LVI
Treatment Volume(CF)/lb. ALW =
I CF/lb. ALW
Volume = 124335 cubic feet
3. STORAGE. - VOLUME FOR.. SLUDGE ACCUMULATION
SLIJDGi,� QFOPAGE ACCUMULATION
NOT COMPUTED AT OWNER'S
Volume = 0 cubic feet
RLQUEST. WILL BE REMOVED AS
NEEDED.
4. TOTAL DESIGNED VOLUME
r, jU
addc� .f
Inside top length (feet)----------------------
326.0
Inside top width (feet)----------------------
116.0 J
Top of dike elevation (feet)-----------------
46.1
Bottom of lagoon elevation (feet)------------
37.9
Freeboard (feet)-----------------------------
1.0
Side slopes (inside lagoon)-------------------
2.5 : 1
.Total design volume using prismoidal
formula
SS/END1 SS/END2 SS/SIDE1 SS/SIDE2
LENGTH WIDTH DEPTH
2.5 2.5 2.5 2.5
321.0 111.0 7.2
AREA OF TOP
LENGTH * WIDTH =
321.0 111.0
AREA OF BOTTOM
LENGTH * WIDTH =
205.0 75.0
35631 (AREA OF TOP)
21375 (AREA OF BOTTOM)
AREA OF MIDSECTION
LENGTH * WIDTH * 4
303.0 93.0 112716 (AREA OF MIDSECTION * 4)
CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6
35631.0 112716.0 21375.0 1.2
Total Designed Volume Available = 203666.4 CU. FT
1
TEMPORARY STORAGE REQUIRED
h
j'
DRAINAGE AREA:
Lagoon (top of dike)
Length * Width
326.0 116.0 37816.0 square feet
Buildings (roof and lot water)
0.0 square feet Deacribe this area.
TOTAL DA 3781G.0 square feet
Design temporary storage period to be 180 days.
5A. Volume of waste produced
Feces & urine production in gal./day per 135 lb. ALW 1.37
Volume = 124335 lbs. ALW/135 lbs ALW * 1.37 gal/day 180 days
Volume•= 227118.6 gals. or 30363.4 cubic feet
h
5B. Volume of wash water
This is the amount of fresh water used for washing floors or volume
of fresh water used for a flush system or excess water. Flush systems
that recirculate the lagoon water are accounted for in 5A.
Volume = 0.0 gallons/day * 180 days storage/7.48 gallon
per F
Volume = 0.0 cubic feet
5C. Volume of rainfall in excess of evaporation
Use period of time when rainfall exceeds evaporation by largest amount.
180 days excess rainfall = 7.0 inches
Volume = 7.0 inches * DA / 12 inches per foot
Volume = 22059.3 cubic feet
5D. Volume of 25 year - 24 hour storm
Volume = 7.0 inches / 12 inches per foot * DA
Volume = 22059.3 cubic feet
TOTAL REQUIRED TEMPORARY STORAGE
5A.
30363
cubic
feet
5B.
0
cubic
feet
5C.
22059
cubic
feet
5D.
22059
cubic
feet
TOTAL 74482 cubic feet
#, SUMMARY
>> Temporary storage period====================> 180 days
Rainfall in excess of evaporation===========> 7.0 inches
25 year - 24 hour rainfall==================> 7.0 inches
iFreeboard===================================> 1.0 feet
Side 2.5 : 1
i Inside top length===========================> 326.0 feet
�'. Inside top width====--------------------____> 116.0 feet
Top of dike elevation=======================> 46.1 feet
Bottom of lagoon elevation==================> 37.9 feet
= Total required volume=======================> 198817 cu. ft.
Actual design volume========================> 203666.4 cu. ft.
Seasonal high watertable elevation (SHWT)===> 0.0 feet
Stop pumping elev.====_____________,______=-> 0.0 feet
Must be > or = to the SHWT elev.==========> 0.0 feet
Must be > or = to min. req. treatment el.=> 43.9 feet
Required minimum treatment volume===========> 124335 cu. ft.
Volume at stop pumping elevation============> 28990 cu_ ft.
Start pumping,elev.=========================> 0.0 feet
Must be at bottom of freeboard & 25 yr. rainfall
Actual volume less 25 yr - 24 hr rainfall===> 1131607 cu. ft.
Volume at start pumping elevation===========> 28990 cu. ft.
j Required volume to be pumped================> 52423 cu. ft.
Actual volume to be pumped==================> 0 cu. ft.
Min. thickness of soil liner when required==> 1.2 feet
7. DESIGNED BY: APPROVED BY:
DATE:
DATE:
NOTE: SEE ATTACHED WASTE UTILIZATION PLA14
COMMENTS:
STY
V
V,
I
I MIRIN, IV
WAKAWTV-1
0
USDA -SOIL CONSERVATION SERVICE UNITED STATES
303-D EAST ROWAN ROAD DEPARTMENT OF
CLINTON, NC 2B328 V1fATREA-021UUiSURE
PHONE ( 919 ) 592-7963 �TY,�Frr(ON
JUL � t 1998
Non-Disallarge Penrittin9
November 12, 1993
Mr. Gerald Warren
Warren Farming Company
Newton Grove, NC 28366
Dear Gerald,
Please find attached'a revision for your swine farm. I have
used the number of finishing hogs that you plan to keep in
the houses. By fully utilizing the existing design, I have
been -able to keep the waste treatment lagoon at the original
dimension. The fluid elevation has been changed from 48.0
to 48.8. The finished top of dam elevation has also been
changed to 50.5. I revised the waste utilization plan to
include all hogs on the site and also to update current
nitrogen rates.
.Please give me a call if you have questions. By the way,
you have an excellent vegetative cover around the lagoon.
Sincerely,
wowalp
Howard L. Hobson, District Conservationist
USDA -Soil Conservation Service
t y
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DES IG'NIED BY
-------------------------
DATE:
APPROVED BY;
,
-------------------------
DATE:
NOTE: 5JEE ATTACIHED WASTE UTILZZATION PLAN
�
ADDITIONAL NIOTES:
__________________—______—______—__—____________________________________
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WASTE UTILIZATION PLAN
FOR
GERALD WARREN
WARREN FARMING CO
NEWTON GROVE NC 28366
November 12, 1993
Your animal waste utilization plan has been specifically
developed for your 3150 FEEDER TO FINISH SWINE operation.
The plan is based on the soil types, crops to be grown, and
method of application for your particular operation. The waste
must_ be land applied at a specified rate to prevent pollution
of surface and/or groundwater. The plant nutrients in the
animal waste should be used to reduce the amount of commercial
fertilizer required for the crops in the fields where the waste
is to be applied. This waster utilization plan uses nitrogen as
the limiting nutrient. Waste should be analyzed before each
application and annual soil tests are encouraged so that all
plant nutrients and lime can be balanced for realistic yield
of the crops to be grown.
Several factors are important in implementing your waste
utilization plan in order to maximize the fertilizer value
of the waste and to ensure that it is applied in an environ-
mentally safe manner. Always apply waste based on the needs
of the crop to be grown and the nutrient content of the waste.
The amount of available nitrogen for plant use is dependant on
the method of application. Soil type is important due to
different leaching potential and yield potential. Waste shall
not be applied to land eroding at greater than 5 tons per acre
per year. Do not apply waste on saturated soils or on land
when the surface is frozen. Either of these conditions may
result in runoff to surface waters. Wind conditions should
also be considered to avoid drift and downwind odor problems.
To maximize the value of the nutrients for crop production and
reduce the potential for pollution, waste should be applied to
a growing crop or not more than 30 days -prior to planting.
Soil incorporation of the waste will conserve nutrients and
reduce odor problems.
The acres needed to apply the animal waste are based on
typical nutrient content for this type of facility. Annual
acreage requirements may be more or less depending on the
specific waste analysis report for your facility at the time
of irrigation.
Your waste utilization plan is based on the following:
TABLE A. AMOUNT OF WASTE PRODUCED PER YEAR
-------------------------------------------------------------------------
NUMBER OF TONS WASTE PER TONS WASTE
ANIMALS TYPE OF•ANIMALS 1000 ANIMALS PER YEAR
3150 FEEDER TO FINISH 3700 11655
TABLE B. SUMMARY OF CROPS BY FIELD
TRACT
FIELD
SOIL
ACRES
CROP
CROPCODE
6615
1
WaB
14.5
HYBRID
BERMUDAGRASS
HAY
BH
6615
2
NoB
2
HYBRID
BERMUDAGRASS
HAY
BH
6615
3
NoA
11.2
HYBRID
BERMUDAGRASS
HAY
BH
6615
-----------------------------------------------------------------------
4
NoA
1 HYBRID
BERMUDAGRASS
HAY
BH
TABLE C. SUMMARY OF CROPS, YIELD, AND NUTRIENT REQUIREMENTS BY SOIL TYPE
CROP
SOIL
YIELD
UNITS
TOTAL N
*TOTAL P
*TOTAL K
HYBRID BERMUDAGRASS HAY
NoA
6
TONS
300
0
140 - 160
HYBRID BERMUDAGRASS HAY
NoB
6
TONS
300
0
140 - 160
HYBRID BERMUDAGRASS HAY
WaB
6
TONS
300
0
140 - 160
* Total phosphate and potash amounts should be confirmed with a soil test.
TABLE D. WASTE MANAGEMENT BY FIELD
CROP
WASTE APPL
TYPE
WASTE N
COMM N
MONTHS TO APPLY
TRACT
FIELD
CODE
METHOD
WASTE
LB/AC
LB/AC
ANIMAL WASTE
6615
1
BH
IRRIGATE
SWINE
300
0
APRIL TO OCT
6615
2
BH
IRRIGATE
SWINE
300
0
APRIL TO OCT
6615
3
BH
IRRIGATE
SWINE
300
0
APRIL TO OCT
6615
------------------------------------------------------------------------------
4
BH
IRRIGATE',
SWINE
300
0
APRIL TO OCT
The acres, crops, and application method shown in the preceding tables will
accommodate approximately 3743.4 animals of the type shown in Table A.
If more commercial fertilizer is used than is shown in Table D, then
additional acres of land will be needed. A 3 - 15 feet wide permanent
grass filter strip should be seeded along all ditches in fields that
receive animal waste.
ADDITIONAL COMMENTS rodSv�rL I-Fc tv/I i17
.'r Gtd5•
Prepared by: �4 �. �/ --- Title
Concurred in by: Date
Producer
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RECEIVED
WATER QUAp 1TY cECnON
Producer. fas -6 rz JA a JUL i t i��iri
Location: Glwta Mori-Qrseharn« re
rmjWng
Telephone: 91a- Sit if - i Q o
Type Qperatron: t-; u��.; �� RECEIVE
do l.;Ev 1 19$
Number of Animals: gC910 A�
(Design Capacity) FAYE-1 TEVILLE
PEG. OFFICE
,The waste from your animal facility must be land applied at a specified rate to prevent
pollution, of surface and/or groundwater. The plant nutrients in the animal waste should
be used to reduce the amount of commercial fertilizer required for the crops in the fields
where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting
nutrient. Waste should be analyzed before each application cycle. Annual soil tests are
strongly encouraged so that all plant nutrients can be balanced for realistic yields of the
crop to be grown.
Several factors are important in implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an
environmentally safe manner. Always apply waste based on the needs of the crop to be
grown and the nutrient content of the waste. Do not apply more nitrogen than the crop
can utilize. Soil types are important as they have different infiltration rates, leaching
potentials, cation exchange capacities, and available water holding capacities.. Normally
waste shall not be applied to Land eroding at greater than 5 tons per acre p er year. With
special precautions, waste may be applied to land eroding at up to 10 tons per acre per
year. Do not apply waste on saturated soils, when it is raining, or when the surface is
frozen. Either of these conditions uray result in runoff to surface waters which is not
allowed under DEM regulations. Wind conditions should also be considered to avoid dint
and downwind odor problems. To maximize the value of nutrients for crop production
and to reduce the potential for pollution, the waste should be applied to a growing crop or
applied to bare ground not more than 30 days prior to planting. Injecting the waste or
disking will conserve nutrients and reduce odor problems.
The estimated acres needed to apply the animal waste is based on typical nutrient content
for this type of facility. Acreage requirements should be based on the waste analysis
report from your waste management facility. Attached you will find information on
proper sampling tcclui qucs, preparation, and transfer of waste samples to the lab for
analysis.
This waste utilization plan, if carried out, meets the requirements for compliance with 15A
{,•rj b- th(- 1-ti-Irnimiental Minanrrnrnf C`.nrnrniSs1011
.'Alm
n
Amount or iYasle Produced Per ear(gallons. f13.tons, etch
4'�1110 animals XLJEamt-) wastc/animaUyear =1133 (amf-) waste/year.
Amount of Plant Available Nitrogen (PAN) Produced Per Year
yorto ' animals ).3 lbs. PA.N/animWye'ar = 53V lbs. PAN/year. (PAN from N. C. Tech.
Guido•Std. 633)
Applying the above amount of waste is a big job. You should plan time and have
appropriate equipment to apply the waste in a timely manner.
,The following acreage will be needed for waste application based on the crop to be grown
and surface application:
Table 1: ACRES OWNED BY PRODUCER
Tract Field
# - No.
Soil Crop
Type
Lbs. N
Per Ac. *
Acres
Lbs. N
Utilized
Month of
Application
b! 1
Vila 6
2 <.
1'1+�tt--8�
T
ao
10,
$aa.o
srs - Mk
z Ir
o
1• �
$a.o
d, a
soa.o
St MA
3.�
15.) . a
5 [ - r% %4
Total
23,o
rl 8 45 a
This N is from animal waste only. If nutrients from other sottrces such as commercial
fertilizer are applied, they must be accounted for. N must be based on realistic idd
txpectation.
NOTE: The applicator is cautioned that P and K may be over applied while meeting the N
requirements. Beginning in 1996 the Coastal Zone Management A ct will require farmers in
some eastern counties of North Carolina to have a nutrient management plan that addresses
all nutrients. This plan only addresses Nitrogen.
'►:3� ��ITJ �i-:Iill��]�. ta:lii�:�'�t:r � �' w.:3v�: ...�.?.<i:.a'x�::'+-�
Table 2: ACRES WITH AGREEMENT OR LONG-TERM LEASE
(A&reement with adjacent landowner must be attached)
(Required only if operator does not own
adequate land [see Required Specification 21)
Traa Field Soil Crop Lbs. N Acres Lbs. N Month of
See footnote for Table 1.
Totals fromi, above Tables
Acres Lbs. N
Utilized
Table I
Table 2
Total
Amount of
Surplus or 1
NOTE: The Waste Utilization Plan must cots tain provisions for periodic land
application of sludge at agronomic rates. The sludge will be nutrient rich anti will
require precautionary measures to prevent over application of nutrients or other
elements.
See aflaelted map showing the fields to be used for the ufilization of waste ►valer.
Application of Waste by Irrigation
Field Soil Type Crop Application Application
T]ILS TABLE IS NOT taDED IF WASTE IS NOT BEING APPIIIY MPJGATrON, LIOWE VIER A SIME-AR TABIE %VU-L
BE MEMED FOR DRY Ln-TER OR SLURRY.
Your facility is designed for /% days of temporary storage and the temporary storage
must be removed on the average of once everyC MONTHS. In no instance should
the volume of waste being stored in your structure exceed Elevation
Call the local Natural Resources Conservation Service (formerly Soil Cotrservarion
Service) or Soil and Water Conservation District office after you receive the waste
analysis report for assistance in determining the amount per acre to apply and the proper
application rate prior to- applying the waste.
Narrative of operation: Tb 14 , „ :a+, l (togas -ram .40js
o S a � A 4•.1�
A:�:z
E11.11I.M. III 4kt �' £!gal iPR �M! a
REQUIRED SPECIFICATIONS
1. Animal waste shall not reach surface waters of the state by rurioL� drift, manmade
conveyances, direct application, or direct discharge during operation or land
application. Any discharge of waste which reaches surface water is prohibited. Illegal
discharges are subject to the assessment of civil penalties of $10,000 per day by the
Division of Environmental Management for every day the discharge continues.
2. The Field Office must have documentation in the design folder that the producer either
owns or has Iong term access to adequate land on which to properly apply the waste.
If the producer does not own adequate land to properly dispose of waste, he shall
provide NRCS with a copy of a written agreement (sample enclosed) with a landowner
who is within a reasonable proximity, allowing him/her the use of the Iand for waste
application for the life expectancy of the production facility. It is the responsibility of
the owner of the facility to secure an update of the Waste Utilization Plan when there
is a change in the operation, increase in the number of animals, method of utilization,
or available land.
3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic
crop yields based on soil type, available moisture, historical data, climate conditions,
and level of management, unless there are regulations that restrict the rate of
application for -other nutrients.
4. Animal waste may be applied to land that has a Resource Management System (RMS)
or an Alternative Conservation System (ACS).' If an ACS is used the soil loss shall be
no greater than 10 tons per acre per year and appropriate filter strips will be used
where runoff leaves the field. These filter strips will be in addition to "Buffers"
required by DER [See FOTG Standard 393 - Filter Strips and Standard 390
(Interim) - Riparian Forest Buffers.)
S. Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when the wind is blowing.
6. When animal waste is to be applied on acres subject to flooding, it will be soil
uicogwrated on conventionally tilled cropland. When applied to conservation tilled
crops or grassland, the waste may be broadcast provided the application does Dot
occur during a•season prone to flooding. (See "Weatlier and Climate in North
Carolina" in the Technical Reference - Euvironmew file for guidance.)
W'i:►J e i!��.IfJ►�!. _ _ :s?a:�: t arm 4 `�a
REQUIRED SPECIFICATIONS
(oontinuo�
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that
runoff does not occur offsite or to surface waters and in a method which does not
cause drift from the site during application. No ponding should occur in order to
control conditions conducive to odor or flies and provide uniformity of application..
&. Animal waste shall not be applied to saturated soils, during rainfall events, or when
the surfacc is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that no
more than 20 to 25 percent of the Ieaf area is covered.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils
with a high potential for leaching. Waste nutrient loading rates on these.soils should
be held to a minimum and a suitable winter cover crop planted to take up released
nutrients. Waste shall not be applied more than 30 days prior to planting of the crop
on bare soil.
11. Animal waste shall not be applied closer than 25 feet to surface water. This distance
may be reduced for waters that are not perennial provided adequate vegetative filter
strips are present. (See Standard 393 - Filter Strips)
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal waste Shall not be applied closer than 200 feet of dwellings other than those
owned by the landowner.
14. Waste shall be applied in a manner not to reach other property and public right-of-
ways.
15. Animal waste shall uol be discharged into surface waters, drainageways or wetlands by
a discharge or by ovei-spraying. Animal waste may be applied to prior converted
wetlands provided they have been approved as a laud application site by a "technical
specialist". Animal waste should not be applied on grassed waterways that discharge
directly into water courses, and only then at agronomic rates provided the application
causes no runoffor drift from the site.
REQUIRED SPECIFICATIONS
(continued)
16, Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc.,
shall not be discharged into the animal waste management system.
r
17. Lagoons and other uncovered waste containment structures must maintain a maidmum
operating level to provide adequate storage for a 25-year, 24-hour storm event in
addition to the one (1) foot mandatory freeboard.
I8. A protective cover of appropriate vegetation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be
provided for these areas and shall be fenced, as necessary, to protect the vegetation.
Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas
where considered appropriate. Lagoon areas should be kept mowed and accessible_
Lagoon berms .and structures should be inspected regularly for evidence of erosion,
leakage, or discharge.
19. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
20. Waste handling structures, piping, pumps, reeks, etc., should be inspected on a regular
basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should
be kept on site.
WASTE jDM_I7A2jQN PLAN AGREENiLNT
Name of Farm: -� tL FAa
Owner/Monager Agreement
I (we) understand and will follow and implement the specification and the operation and
maintenance procedures established is the approved anima! waste utilization plann for the
farm named above. I (we) know that any expansion to the existing design capacity of the
waste treatment and storage system or construction of new facilities will require a new
certification to be submitted to the Division of Environment Management (DEM) before
the new animals are stocked. I (we) also understand that there must be no discharge of
animal waste from this system to surface wasters of the state from a storm event Icss
severe than the 25-year, 24-Hour storm.. The approved plan wil.i be filed on -site at the
farm office and at the office of the local Soil and Water Conservation District and will be
available for review by DEM upon request.
Name of Facility Owner:
(Please print)
Name of Manager(If different from owner): •
Sigaatu.rc:
Date:
Name of Technical Specialist: (Please print) � G R
Affiliation:
Address (Agency): 2 d. -DI1
z I( s �L. C
Signature.
Date:
0
STE U nLIZATION AGREEMENT
(Needed only y"addi lonal land has to be leased. ctc.)
hereby give permission to
apply animal waste from his Waste Utilization Syttem . on acres of my Land for
the duration of time shown below.
I understand that this waste contains nitrogen, phosphorous, potassium, and other trace
elements and when properly applied should not harm my land or crops. I also understand
that the use of waste will reduce my need for commercial fertilizer.
Adjacent Landowner: _ _ Date:
Waste Producer:
Date:
Technical Representative: Date:
SWCD Representative: Date:
Termi of Agreement: . I9 to .20
Mnimum of Ten Years on Cost Shared Item)
(See Required Specification No. 1.)
4
r, WIIAWSXJ 43 RTJR; u 71rzA,- WTJ-kQ. flu &A -- Nam
Table 1: ACRES OWNED BY PRODUCER
Tract Field Soil Crop Lbs. N Acres Lbs, N Month of
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EMERGENCY ACTION PLAN
PHONE NUMBERS
DIVISION OF WATER QUALITY (DWO)
EMERGENCY MANAGEMNET SERVICES (EMS)
SOIL AND WATER CONSERVATION DISTRICT (SWCD)
NATURAL RESOURCES CONSERVATION SERVICE (NRCS)
COOPERATIVE EXTERSION SERVICE (CES)
9ia - �f84- 5�I
41l
This plan will be implemented in the event that wastes from your operation are leaking,
overflowing or running oft site. You should not wait until wastes reach surface waters
or leave you property to consider that you have a problem. You should make every
effort to ensure that this does not happen. This plan should be posted in an accessible
location for all employees at the facility. The following are some action items you should
take.
1. Stop the release of wastes. Depending on the situation, this may ore may not be
possible. Suggested responses to some possible problems are listed belwo.
A. Lagoon overflow -possible solutions are:
a. Add soil to berm to increase elevation of dam.
b. Pump wastes to fields at an acceptable rate.
c. Stop all flows to the lagoon immediately.
d. Call a pumping contractor.
e. Make sure no surface water is entering lagoon.
B. Runoff from waste application field -actions include:
a. Immediately stop waste application.
b. Create a temporary diversion to contain waste.
c. Incorporate waste to reduce runoff.
d. Evaluate and eliminate the reason(s) that cause the runoff.
e. Evaluate the application rates for the fields where runoff occurred.
C. Leakage from the waste pipes and sprinklers -action include:
a. Stop recycle pump.
b. Stop irrigation pump.
c. Close valves to eliminate further discharge.
d. Repair all leaks prior to restarting pumps.
D. Leakage from flush systems, houses, solid separators -action include:
a. Stop recycle pump.
b. Stop irrigation pump.,
c. Make sure siphon occurs.
d. Stop all flows in the house, flush systems, or solid separators.
E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed
to flowing leaks -possible action:
a. Dig a small sump or ditch from the embankment to catch all
seepage, put in a submersible pump, and pump back to lagoon.
b. If holes are caused by burr4wAng animals, trap or remove animals and fill
holes and compact with a clay type soil.
c. Have a professional evaluate the condition of the side walls and lagoon
bottom as soon as possible.
1
2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach any surface waters?
b. Approximately how much was released and for what duration?
c. Any damage notes, such as employee injury, fish kills, or property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface waters?
f. Could a future rain event cause the spill to reach surface waters?
g. Are potable water wells in danger (either on or off the property)?
h. How much reached surface waters?
3. Contact appropriate agencies.
a. During normal business hours call your DWQ regional office; Phone - -. After
hours, emergency number: 919-733-3942. Your phone call should include: your
name, facility number, telephone number, the details of the incident from item 2
above, the exact location of the facility, the location or direction of movement of
the spill, weather and wind conditions. The corrective measures that have been
under taken, and the seriousness of the sitution.
b. If spill leaves property or enters surface waters, call local EMS phone number.
c. Instruct EMS to contact local Helath Department.
d. Contact CEs, phone number - , local SWCD office phone number - -, and local
NRCS office for advice/technical assistance phone number - -.
4. If none of the above works call 911 or the Sheriff's Department and explain you
problem to them and ask the person to contact the proper agencies for you.
5. Contact the contractor of your choice to begin repair or problem to minimize off -
site damage.
a. Contractors Name: tAv-f-. S
b. Contractors Address: a c, z83z
c. Contractors Phone: S9-L- - <l-r ui _
6. Contact the technical specialist who certified the lagoon (NRCS, Consulting
Engineer, etc.)
a. Name:
b. Phone:
7. Implement procedures as advised by DWQ and technical assistance agencies to
rectify the damage, repair the system, and reassess the waste managment plan to
keep problems with release of wastes from happening again.
Source
INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS
Cause
BMP's to Minimize Odor
(Liquid Systems)
Flush Gutters Accumulation of solids 1 ) Flush system is designed and operated
sufficiently to remove accumulated
sollds from gutters as designed.
1 ) Remove bridging of accumulated solids at
discharge
Lagoons and Pits Crusted Solids 'ntoin lagoons, settling basins and
Pits where pest breeding is apparent to
minimize the crusting of solids to a depth
of no more then 6-8 inches over more than
of surface.
Site Specific Practices
Excessive Vegetative Decaying vegetation Maintain vegetative control along banks of
Growth lagoons and other impoundments to prevent
accumulation of decaying vegetative matter
-along water's edge on impoundment's perimeter.
(Dry Systems)
Feeders Feed Spillage *sign, operate and maintain feed systems (e.g.,
bunkers and troughs) to minimize the accumulation
ecaying wastage.
0_9C'1'.,nup spillage on a routine basis (e.g. 7-10 day
interval during summer; 15-30 day interval during winter).
Feed Storage Accumulations of teed residues 41,koduce moisture accumulation within and around
immediate perimeter of feed storage areas by
insuring drainage away from site and/or providing
adequate containment (e.g., covered bin for
brewer's grain and similar high moisture grain
pr ucts).
nspact for and remove or break up accumulated
solids in filter strips around feed storage as needed.
Animal Holding Areas Accumulations of animal wastes irnineta low area that trap moisture along fences
and teed wastage and other locations where waste accumulates and
�andd disturbance by animals is minimal.
me' t-Tntein fence rows and filter strips around animal
holding areas to minimiza accumulations of wastes
li.e. inspect for and remove or break up accumulated
solids as needed).
AMIG--November 11, 1996
Dry Manure Handling Accumulations of animal wastes { I Aanwve spillage on a routine basis (a.g. 7-10 day
Systems interval during summa►; 15-30 days interval during
Y, winter) where manure is loaded for land application
Nor disposal,
( I Provide for adequate drainage around manure stockpiles.
t l Inspect for and remove or break up accumulated wastes
in filter stripes around stockpiles and manure handling
areas as needed.
The issues checked ( I pertain to this operation. The land ownerfintegrator agrees to use sound judgment in applying
insect control measures as practical.
I certify the aforementioned insect control Best Management Practices have been reviowed with me.
Wla�Ie-a wcl
(Landowner Signature)
For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State )University. Raleigh. NC
27695-7613.
AMIC--Novombar 11. 1996
SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST
Source Cause BMP's to Minimize Odor Site Specific Practices
Farmstead Swine production
Animal body surfaces
manure -covered "male
or wooded buffers;
dad beat management
Good judgment and common sense
1 ) Dry floors
Floor surfaces Wet manure -covered floors W1(`ad floors;
} Waterera located over slotted floors;
( ) Feeders at high and of solid floors;
(} S e manure buildup from floors;
Underfloor ventilation for drying
Manure collection pits Urine Frequent manure removal by flush pit
recaarge,or scrape
Parital micorbial decomposition rid !�" ventilation
Ventilation exhaust fans Volatile gases; Fa aintenence;
Dust fficient air movement
Indoor surfaces Dust ashdown between groups of animals
( } Feed additives;
or covers;
Feed delivery downspout extenders to
feeder covers
ish tanks Agitation of recycled lagoon ,* Flush tank covers
liquid whiles tanks are filling () Extend fill lines to near bottom of
tanks with anti -siphon vents
Flush alleys Agitation during wastewater (} Underfloor flush with underfloor
conveyanance ventilation
Pit recharge points Agitation of recycled lagoon J-rExtend rechard lines to near bottom of
liquid while pits are filling pits with anti -siphon vents
Lift stations Agitation during sump tank filling (} Sump tank covers
P, and drawdown
Outside drain collection Agitation during wastewater 4) Box covers
or junction boxes conveyance
End of drainpipes at lagoon Agitation during wastewater { xtend discharge point of pipes
underneath lagoon liquid level
Lagoon surfaces Volatile gas emissions � fl-roper lagoon liquid capacity
Biological mixing t�T �o ct lagoon startup procedures
Agitation } Mini surface area -to -volume ratio
nimum agitation when pumping
I 1 Mechanical aeration
( I Provp biological additives
Irrigation sprinkler nozzles Nigh pressure agitation
Wind draft
AMOC-•November 11, 1996
('ifrigate on dry days with little or no wind
inimum recommended operation pressuro
;4_11"ump intake near lagoon liquid surface
( ) Pump from second stage lagoon
:orage tank or basin Partial microbial decomposition ( I Bottom or midlevel loading
surface Mixing while filling ( I Tank covers
��tk-
Agitation when emptying ( I Basin surface mate of solids
(j Proven biological additives or oxidants
Settling basin surface
Partial micobial decomposition
{ I Extend drainpipe outlets underneath liquid
Mixing. while filling
level
Agitation when emptying
(j Remove settled solids regularly
Manure, slurry or sludge
Agitation when spreading
( I Soil injection of slurry/sludges
spreader outlets Volatile gas emissions { ) Wash residual manure from spreader after use
kI ) Proven biological additives or oxidants
Uncovered manure, slurry Volatile gas emissions while drying ( I Soil infection of slurrylsludges
or sludge on fie
d surfaces
I ) Soil incorporation within 48 hours
{ I Spread in thin uniform layers for rapid drying
{ I Proven biological additives or oxidants
Dead animals M Carcass decomposition
[ ) Proper disposition of carcasses
Dead animal disp al Carcass decomposition
pits - irfz
{ I Complete covering of carcasses in burial pits
( I Proper location/construction of disposal pits
Incinerators 1 ��� Incomplete combustion I ) Seco ary stack burners
Standing water around Improper drainage AfGrade and landscape such that water drains
facilities Microbial decomposition of away from facilities
organic matter
'enure tracked onto public Poorly maintained access roads arm access road maintenance
ads from farm access
Additional Information: Available From:
Swine Manure Management; 0200 Rule/BMP Packet NCSU-County Extension Center
Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet
NCSU-BAE
Swine Production Facility Manure Management: Pit Recharge --Lagoon Treatment; EBAE 128-88
NCSU-BAE
Swine Production Facility Manure Management: Underfloor Fluse--Lagoon Treatment; EBAE 129-88
NCSU-BAE
Lagoon Desig and Management for Livestock Manure Treatment and Storage; EBAE 103-83
NCSU-SAE
Calibration of Manure and Wastewater Application Equipment; EBAE Fact Shoat
NCSU-BAE
Controlling Odors from Swine Buildings; PIH-33
NCSU-Swine Extension
Environmental Assuranc Program: NPPC Manuel
NC Pork Produces Assoc
Options for Managing Odor; a report from the Swine Odor Task Force
NCSU Agri Communications
Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107. 1995 Conference Proceedings
Florida Cooperative Extension
The issues checked ( ) pertain to this operation. The landowner/integrator agrees to use sound judgment in applying
odor control measures as practical.
I certify the aforementioned odor control Best Managment Practices have been reviewed with me.
I owner Signature)
AMOC--November 11, 1996
MORTALITY MANAGEMENT METHODS
(check which method(s) are being implemented)
( ) Burial three feet beneath the surface of the ground within 24 hours
after knowledge of the death. The burial be at least 300 feet from
any flowing steam or public body of water.
} Rendering at a rendering plant licensed under G. S. 106-168.7
( ) Complete incineration
( } In the case of dead poultry only, placing in a disposal pit of a size and
design approved by the Department of Agriculture.
( } Any method which in the professional opinion of the State
Veterinarian would make possible the salvage of part of a dead
animal's value without endangering human or animal health. {Written
approval of the State Veterinarian must be attached}
System Calibration
Information presented in manufacturer's charts are based on average operation
conditions with relatively new equipment. Discharge rates and application rates
change over time as equipment gets older and components wear. In particular,
pump wear tends to reduce operating pressure and flow. With continued use,
nozzle wear results in an increase in the nozzle opening which will increase the
discharge rate while decreasing the wetted diameter.
You should be aware that operating the system differently than assumed in the
design will alter the application rate, diameter of coverage, and subsequently the
application uniformity. For example, operating the system with excessive pressure
results in smaller droplets, greater potential for drift, and accelerates wear of the
sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged
intakes or crystallization of mainlines will reduce operating pressure. Operating
below design pressure greatly reduces the coverage diameter and application
uniformity.
For the above reason, you should calibrate your equipment on a regular basis to
ensure proper application rates and uniformity. Calibration at least once every
three years is recommended. Calibration involves collecting and measuring flow at
several locations in the application area. Any number of containers can be used to
collect flow and determine the application rate. Rain gauges work best because
they already have a graduated.scale from which to read the application amount
without having to perform additional calculations. However, pans, plastic buckets,
jars, or anything with a uniform opening and cross-section can be used provided
the liquid collected can be easily transferred to a scaled container for measuring.
For stationary sprinklers, collection containers should be located randomly
throughout the application area at several distances from sprinklers. For traveling
guns, sprinklers should be located along a transect perpendicular to the direction
of pull. Set out collection containers 25 feet apart along the transect on both
sides of the gun cart. You should compute the average application rate for all
nonuniformity of the application. On a windless day, variation between containers
of more than 30 percent is cause for concern. You should contact your irrigation
deafer or technical specialist for assistance.
`Reprinted for Certification Training for Operations of Anima! Waste Management Systems Manua!
OPERATION & MAINTENANCE PLAN
Proper lagoon liquid management should be a year-round priority. It is especially
important to manage levels so that you do not have problems during extended rainy and
wet periods.
Maximum storage capacity should be available in the lagoon for periods when the
receiving crop is dormant (such as wintertime for bermudagrass) or when there are
extended'rainy sells such as the thunderstorm season in the summertime. This means
that at the first signs of plant growth in the later winter/early spring, irrigation according to
a farm waste management plan should be done whenever the land is dry enough to
receive lagoon liquid. This will make storage space available in the lagoon for future wet
periods. In the late summer/early fall the lagoon should be pumped down to the low
marker (see Figure 2-1) to allow for winter storage. Every effort should be made to
maintain the lagoon close to the minimum liquid level as long as the weather and waste
utilization plan will allow it.
Waiting until the lagoon has reached its maximum storage capacity before starting to
irrigate does not leave room for storing excess water during extended wet periods.
Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of
state law and subject to penalty action.
The routine maintenance of a lagoon involves the following:
Maintenance of a vegetative cover for the dam.
Fescue or common bermudagrass are the most common vegetative
covers. The vegetation should be fertilized each year, if needed, to
maintain a vigorous stand. The amount of fertilizer applied should be
based on a soils test, but in the event that it is not practical to obtain
a soils test each year, the lagoon embankment and surrounding areas
should be fertilized with 800 pounds per acre of 10-10-10, or
equivalent.
Brush and trees on the embankment must be controlled. This may be
done by mowing, spraying, grazing, chopping, or a combination of
these practices. This should be done at least once a year and
possibly twice in years that weather conditions are favorable for
heavy vegetative growth.
NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter
the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating
the waste.
Maintenance inspections of the entire lagoon should be made during the initial filling of
the lagoon and at least monthly and after major rainfall and storm events. Items to be
checked should include, as a minimum, the following:
Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for:
1. separation of joints
2. cracks or breaks
3. accumulation of salts or minerals
4. overalI condition of pipes
Lagoon surface ---look for:
1. undesirable vegetative growth
2. floating or lodged debris
Embankment ---look for:
I. settlement, cracking, or "jug" holes
2. side slope stability --slumps or bulges
3. wet or damp areas on the back slope
4. erosion due to lack of vegetation or as a result of wave action
S. rodent damage
Larger lagoons may be subject to liner damage due to wave action caused by strong
winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam.
A good stand of vegetation will reduce the potential damage caused by wave action. If
wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be
used to reduce the wave impacts.
Any of these features could lead to erosion and weakening of the dam. If your Iagoon has
any of these features, you should call an appropriate expert familiar with design and
construction of waste lagoons. You may need to provide a temporary fix if there is a threat
of a waste discharge. However, a permanent solution should be reviewed by the
technical expert. Any digging into a lagoon dam with heavy equipment is a serious
undertaking with potentially serious consequences and should not be conducted unless
recommended by an appropriate technical expert.
Transfer Pumps ---check for proper operation of:
1. recycling pumps
2. irrigation pumps
Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding
noise, or a large amount of vibration, may indicate that the pump is in need or repair or
replacement.
NOTE: Pumping systems should be inspected and operated frequently enough so that you
are not completely "surprised" by equipment failure. You should perform your pumping
system maintenance at a time when your lagoon is at its low level. This will allow some
safety time should major repairs be required. Having a nearly full lagoon is not the time
to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full,
your neighbor's lagoon is full also. You should consider maintaining an inventory of spare
parts or pumps.
Surface water diversion features are designed to carry all surface
drainage waters (such as rainfall runoff, roof drainage, gutter outlets,
and parking lot runoff) away from your lagoon and other waste
treatment or storage structures. The only water that should be
coming from your lagoon is that which comes from your flushing
(washing) system pipes and the rainfall that hits the lagoon directly.
You should inspect your diversion system for the following:
l . adequate vegetation
2. diversion capacity
3. ridge berm height
Practice water conservation ---minimize building water usage and
spillage from leaking waterers, broken pipes and washdown through
proper maintenance and water conservation.
Minimize feed wastage and spillage by keeping feeders adjusted. This
will reduce the amount of solids entering the lagoon
Management:
Maintain lagoon liquid level between the permanent storage level and
the full temporary storage level.
Place visible markers or stakes on the lagoon bank to show the
minimum liquid level and the maximum liquid lever (Figure 2-1).
Start irrigating at the earliest possible date in the spring based on
nutrient requirements and soil moisture so that temporary storage
will be maximized for the summer thunderstorm season. Similarly,
irrigate in the late summer/early fall to provide maximum lagoon
storage for the winter.
The lagoon liquid level should never be closer than I foot to the lowest
point of the dam or embankment.
Do not pump the lagoon liquid level lower that the permanent storage
level unless you are removing sludge.
Locate float pump intakes approximately I$ inches underneath the liquid
surface and as far away from the drainpipe inlets as possible.
Prevent additions of bedding materials, long-stemmed forage or vegetation,
molded feed, plastic syringes, or other foreign materials into the lagoon.
Frequently remove solids from catch basins at end of confinement houses or
wherever they are installed.
Maintain strict vegetation, rodent, and varmint control near lagoon edges.
Do not allow trees or large bushes to grow on lagoon dam or embankment.
Remove sludge from the lagoon either when the sludge storage capacity is
full or before it fills 50 percent of the permanent storage volume.
If animal production is to be terminated, the owner is responsible for
obtaining and implementing a closure plan to eliminate the possibility of a
pollutant discharge.
Sludge Removal:
Rate of lagoon sludge buildup can be reduced by:
Identified problems should be corrected promptly. It is advisable to inspect your system
during or immediately following a heavy rain. If technical assistance is needed to
determine proper solutions, consult with appropriate experts.
You should record the level of the lagoon just prior to when rain is predicted, and then
record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will
give you an idea of how much your lagoon level will rise with a certain rainfall amount
(you must also be recording your rainfall for this to work). Knowing this should help in
planning irrigation applications and storage. If your lagoon rises excessively, you may
have an inflow problem from a surface water diversion or there may be seepage into the
lagoon from the surrounding land.
Lagoon Operation
Startup:
1. Immediately after construction establish a complete sod cover on bare soil
surfaces to avoid erosion.
2. Fill new lagoon design treatment volume at least half full of water before
waste loading begins, taking care not to erode lining or bank slopes.
3. Drainpipes into the lagoon should have a flexible pipe extender on the
end of the pipe to discharge near the bottom of the lagoon during initial
filling or another means of slowing the incoming water to avoid erosion of
the lining.
4. When possible, begin loading new lagoons in the spring to maximize
bacterial establishment (due to warmer weather).
5. It is recommended that a new lagoon be seeded with sludge from a healthy
working swine lagoon in the amount of 0.25 percent of the full lagoon
liquid volume. This seeding should occour at least two weeks prior to the
addition of wastewater.
6. Maintain a periodic check on the lagoon liquid pH. if the pH falls below
7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of
lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid
pH is between 7.5 and 8.0.
7. A dark color, lack of bubbling, and excessive odor signals inadequate
biological activity. Consultation with a technical specialist is recommended
if these conditions occur for prolonged periods, especially during the warm
season.
Loading:
The more frequently and regularly that wastewater is added to a lagoon, the better the
lagoon will function. Flush systems that wash waste into the lagoon several times daily are
optimum for treatment. Pit recharge systems, in which one or more buildings are drained
and recharged cacti day, also work well.
proper lagoon sizing,
mechanical solids separation of Flushed waste,
gravity settling of flushed waste solids in an appropriately designed basin, or
minimizing feed wastage and spillage.
Lagoon sludge that is removed annually rather than stored long term will:
have more nutrients,
have more odor, and
require more land to properly use the nutrients.
Removal techniques:
Hire a custom applicator.
Mix the sludge and lagoon liquid with a chopper -agitator impeller
pump through large -bore sprinkler irrigation system onto nearby cropland;
and soil incorporate.
Dewater the upper part of lagoon by irrigation onto nearby cropland or
forageland; mix remaining sludge; pump into liquid sludge applicator; haul
and spread onto cropland or forageland; and soil incorporate.
Dewater the upper part of lagoon by irrigation onto nearby cropland or
forageland; dredge sludge from lagoon with dragline or sludge barge; berm
an area beside lagoon to receive the sludge so that liquids can drain back
into lagoon; allow sludge to dewater; haul and spread with manure spreader
onto cropland or forageland; and soil incorporate.
Regardless of the method, you must have the sludge material analyzed for waste
constituents just as you would your lagoon water. The sludge will contain different
nutrient and metal values from the liquid. The application of the sludge to fields will be
limited by these nutrients as well as any previous waste applications to that field and crop
requirement. Waste application rates will be discussed in detail in Chapter 3.
When removing sludge, you must also pay attention to the liner to prevent damage. Close
attention by the pumper or drag -line operator will ensure that the lagoon liner remains
intact. If you see soil material or the synthetic liner material being disturbed, you should
stop the activity immediately and not resume until you are sure that the sludge can be
removed without liner injury. If the liner is damaged it must be repaired as soon as
possible.
Sludge removed from the lagoon has a much higher phosphorus and heavy metal content
than liquid. Because of this it should probably be applied to land with Iow phosphorus
and metal levels, as indicated by a soil test, and incorporated to reduce the chance of
erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it
should be applied only at rates equal to the crop removal of phosphorus. As with other
wastes, always have your lagoon sludge analyzed for its nutrient value.
The application of sludge will increase the amount of odor at the waste application site.
Extra precaution should be used to observe the wind direction and other conditions which
could increase the concern of neighbors.
Possible Causes of Lagoon Failure
Lagoon failures result in the unplanned discharge of wastewater from the structure. Types
of failures include leakage through the bottom or sides, overtopping, and breach of the
dam. Assuming proper design and construction, the owner has the responsibility for
ensuring structure safety. Items which may lead to lagoon failures include:
Modification of the lagoon structure ---an example is the placement of a pipe
in the dam without proper design and construction. (Consult an expert in
lagoon design before placing any pipes in dams.)
Lagoon liquid levels ---high levels are a safety risk.
Failure to inspect and maintain the dam.
Excess surface water flowing into the lagoon.
Liner integrity ---protect from inlet pipe scouring, damage during sludge
removal, or rupture from lowering lagoon liquid level below groundwater
table.
NOTE: •If lagoon water is allowed to overtop the dam, the moving water will soon cause
gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge
of wastewater and possible dam failure.
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
August 21, 1998
Gerald Warren
Gerald Warren Farm
P.O. Box 233
Newton Grove NC 28366
•
A / •
�l
NCDENR
NORTH CAROUNA DEPARTMENT OF
ENVIRONMENT AND NAnjRAL RESOURCES
Subject: Application No. AWS820071
Additional Information Request
Gerald Warren Farm
Animal Waste Operation
Sampson County
Dear Gerald Warren:
The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional
information is required before we can continue our review. Please address the following by September 20, 1998:
Please verify when the additional lagoon capacity for the expansion from 3150 feeder to finish to 4070
feeder to finish was added to the farm.
Please submit a new certification for the total number of animals being requested to replace the
certification for 3900 which was already on file with the Division of Water Quality,
3. Please provide a clear map to show the acreage of Tract 6615 Field 3
Please note that all WUP revisions must be signed and dated by both the owner and the technical specialist. Please
reference the subject permit application number when providing the requested information. All information should be
signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter,
must be submitted on or before September 20, 1998 or the Division will return your application as incomplete in accordance
with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit.
Please be advised that operation of the subject animal waste management system without a valid permit is a violation of
North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental
Management Commission.
If you have any questions regarding this request,
cc: Fayetteville Regional Office, Water Quality
Permit File
please call me at (919) 733-5083, extens' 502.
Sincerely,
ue Homewood
Environmental Engineer
Non -Discharge Permitting Unit
P.O. Box 29535, Raleigh, North Carolina 276264535 Telephone 919-733-5083 FAX 919-733-0719
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
Animal Waste Management Plan Certification
(Please type or print all information that does not require a signature)
. Fi fisting
General Information-
Name of Farm:
Owner(s) Name:
Mailing Address: 7P.
Farm Localion:
New or Expanded (Please circle one)
Facility Ni i = '1
Phone No: --',?la •55f- m&
- - 3
SAS 30
Fourteen Digit Hydrologic Unit: 0303oao (%L plo
�t
Latitude and Longitude: 3C ° e �d Sarf /ego �rlt la Integrator: AcLOAtJ
Please attach a copy of a county road map with location identified and describe belovy (Be specific:
z 7-1 )J r6,i L ,t ' cam.., c-y,J-c-
road names, directions, milepost, etc.):J�L,-&
Operation Descriation:
Type of Swine No of olnirnals
Q W to Feeder
ceder to Finish "CIO
Q Farrow to *Wean
O Farrow to Feeder
() Farrow to Finish
Q Gilts
0 Boars
County Farm is located in
X Z ^- `.
Type of Poukry
UL.ayer
opullets
Other Type of Livestock:
No of Animals
Type of Cattle No of Animals
()Dairy
QBccf
Number of Animals:
Erpartdtiig Operation Only
Prevforrs Desrgn.: Cgpaiity Addition' al Desrgn Capatrty_ Tora1 Desrgn Capacity
Acreage Available for Application: Required Acreage: 44 . e
Number of Lagoons/Storage Ponds: 'L Total Capacity: Q 7-'3 $"Ll Cubic Feel (ft3)
Are subsurface drains present on the farm: YES or NO (please circle one)
If YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one)
Owner/Manager Agreement
l(wc) verify (list all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance
Procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we)
know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a
new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) understand that there
must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made
conveyance or from a storm event Icss severe than the 25-year, 24-hour storm and there must not be run-off from the application of animal
waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by
the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the local Soil and Watcr
Conservation District. I (we) know that modification must be approved by a technical specialist and submitted to the Soil and Water Conservation
District prior to implementation- A change in land ownership requires written notification to DEM or a new certification (if the approved plan is
changed) within 60 days of a title transfcr.
Name of Land O net: 3 4 d
Signature:
Name of Manager (if different from owner):
e n1
Date:
Signature: Date:
AWC -- August 1, 1997 1
Technical Specialist Certification
I. As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A
NCAC 6F .0005, 1 certify that the animal waste management system for the farm named above has an animal waste
management plan that meets or exceeds standards and specifications of the Division of Environmental Management (DEM) as
specified in 15A NCAC 2H.0217 and the USDA -Natural Resources Conservation Service (NRCS) and/or the North Carolina
Soil and Water Conservation Commission pursuant to I5A NCAC 2H.0217 and 15A NCAC GF .0001-.0005. The following
elements are included in. the plan as applicable. While each category designates -a -technical specialist who may sign each
certification (SD, SI, WUP, RC,1) the technical specialist should only certify parts for which they are technically competent.
11. Certification of Design
A) Collection. Storage, Treatment System_
Chc the appropriate box
Existing facility without retrofit (SD or WUP)
�5ie�rr�t; volum is adequate for operation c pacity; stora a cap il.ty c nsistent with waste tiIization requires ents.. r
� +�aldi :C.Ij fs iASoa.J cOV? Ak i VL% , " IC��eil� r {�nl�►r�t�I �•►ftl� 1� «(
{) New, expanded or retrofitted facility (SD) f Da-) 4$lt�. tt1n-{ 11
Animal waste storage and treatment structures, such as but not limited to collection systems, lagoons and ponds, have
been designed to meet or exceed the minimum standards and specifications.
Name of Technical Specialist (Please Print)
gAiJ k ��
Affiliation:
Date Work Completed: tI2j9 3
Address(Agency) ? , e HAR��
.11� Phone No: 9 1 a
Signature:
Date: ciAl 1 g
B) Land Aoolication Site OUP)
The plan provides for minimum separation (buffers); adequate amount of land for waste utilization; chosen crop is
suitable for waste management; hydraulic and nutrient loading rates.
Nance of Technical Specialist (PIease Print): 11 A-
G
AfFIiation: S 5
Date V&k Completed: rt S^
Address (Agency):?s. g.c
7glij
Phone No: SV0
Signature:
i�Lj V
�t _.Z.z--e7
Date:L_ rj
C) Runoff Controls from Exterior Lots
Check he appropriate box
Facility without exterior lots (SD or WUP or RC)
This facility does not contain any exterior lots.
O Facility with exterior lots (RC)
Methods to minimize the run off of pollutants from lounging and heavy use areas have been designed in accordance
with technical standards developed by NRCS.
Name of Technical Specialist (Please Print):
Affiliation: 5 It V DatetWork Completed:
Address (Agency):
Signature:
C .7s.f`f � Phone No.: 51,_S;.c — `f it
Date: fZ_-L'Z
AWC -- August I. 1997
D) Application and Handling Equipment
Check the Appropriate box
(Existing or exi2anding, facilit with egisting waste anylication ui ment (WUP or 1)
Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance
with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management
plan: (existing application equipment can cover the area required by the plan at rates not to exceed either the
specified hydraulic or nutrient loading rates, a schedule for timing of application has been established; required buffers
can be maintained and calibration and adjustment guidance are contained as part of the plan).
{ } New. expanded, or existing acility without existing waste annlication equipment for spray irrigation (1)
Animal waste application equipment specified in the plan has been designed to apply waste as necessary to
accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at
rates not to exceed either the specified hydraulic or nutrient loading rates: a schedule for timing of applications has
been established; required buffers can be maintained; calibration and adjustment guidance are contained as part of the
plan).
O New ex anded or existinp, facility without existinz waste arplication equipment for landspreading not usin • sera
irrigation. (WUP or I)
Animal waste application equipment specified in the plan has been selected to apply waste as necessary to
accommodate the waste management plan; (proposed gpplication equipment can cover the area required by the plan at
rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applicaions has
been established: required buffers can be maintained; calibration and adjustment guidance are contained as part of the
tan).
Name of Technical Specialist (Please Print):dad
C' >,
Affiliation: a r Date ork Completed: 5
Address(Agency):P�. Phone No: 1I0_53t_ 1
Signature: Date:
E)
The waste management plan f r this facility includes a Waste Management Odor Control Checklist, an Insect Control
Checklist, a Mortaility Mana ement Checklist and an Emergency Action Plan. Sources of both odors and insects have
been evaluated with respect t this site and Best Management Practices to Minimize Odors and Best Management
Practices to Control Insects have been selected and included in the waste management plan. Both the Mortality
Manan emmt Plan and the EmergencyEmeEgency Action Plan are complete and can be implemented by this facilit .
Name of Technical Specialist (Please Print): d G16
-0A
Affiliation: —1 n,+ Date ark Completed: Ib
Address (Agency):Fi �.G Phone No.:
Signature: Date:
11 Written No(ice of New1gr Expanding win Farm I
The following sig ature block is only to be used for new or expanding swine farnis that begin construction after June
21, 1996. If the facility was built before June21, 1996, when was it constructed or last expanded . I(we)
certify that I(we) have attempted to contact by certified mail all adjoining property owners and all property owners
who own property located across a public road, street or highway from this new or expanding swine farm. The notice
was in compliance with the requirements of NCGS 106-805. A copy of the notice and a list of the property owners
notified is attached.
Name of Land Owner:
Signature: Dale:
Name of Manager (if different from owner):
Signature: Date:
AWC — August 1, 1997
Ill. %,CCL111C311L1U11 Ul 111aLi1llitiLiVil
A) Collection, St�o -,nee. Treatment IMY11lat),on
ew, expanded or retrofitted facility (5I)
Animal waste storage and treatment structures such as but not limited to Iagoons and ponds, have been installed in
accordance with the approved plan to meet or exceed the minimum standards and specifications.
For existing facilities without retrofits, no certification is necessary.
Name of Technical Specialist (Please.Print):
Affiliation: Date Work Completed:
Address(Agency): Phone No.:
Signature: Date:
B) Land Application Site (WUP)
:cropping
propriate box
system is in place on all land as specified in the animal waste management plan.
() Conditional Approval: all required land as specified in the plan is cleared for planting; the cropping system as
specified in the waste utilization plan has not been established and the owner has committed to established the
vegetation as specified in the plan by (month/day/year); the proposed cover crop is appropriate for
compliance with the waste utilization plan.
() Also check this box if appropriate
if the cropping system as specified in the plan can not be established on newly cleared land within 30 days of
this certification, the owner has committed to establish an interim crop for erosion control;
Nance of Teclnical Specialist(Please Print): G 4
Affiliation: Date ork Completed: 'f
K MIS
Address(Agency):pj Phone No.;
Signature: Date: 11� ZZ-i
This following signature block is only to be used when the box for conditional approval in EILB above has been checked.
I (we) certify that I (we) have committed to establish the cropping system as specified in my (our) waste utilization plan, and if
appropriate to establish the interim crop for erosion control, and will submit to DEM a verification of completion from a
Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that
failure to subunit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action
from DEM.
Naine of Land Owneri
Signature: Date:
Naine of Manger (if different from owner):
Signature: Date:
AWC -- August 1, 1997 4
C) Runofl Conlr is from Ext�i_ior Lots (RC)
FacilitX jKith catcrior lQts
Methods to minimize the run off of pollutants from lounging and heavy use areas have been installed as specified in
the plan.
For facilities without exterior lots. no certification is necessary.
Name of Technical Specialist (Please Print):
Affiliation: Date Work Completed:
Address(Agency): Phone No..:
Signature: Date: .
D) An li pion and lhndling.EauinmCnt II gallation (WUP or n
Chen[ r e appropriate block
Animal waste application and handling equipment specified in the plan is on site and ready for use; calibration and
adjustment materials have been provided to the owners and are contained as part of the plan.
() Animal waste application and handling equipment specified in the plan has not been installed but the owner has
proposed leasing or third party application and has provided a signed contract; equipment specified in the contract
agrees with the requirements of the plan; required buffers can be maintained, calibration and adjustment guidance have
been provided to the owners and are contained as part of the plan.
() Conditimml approval: Animal waste application and handling equipment specified in the plan has been purchased
and will be on site and installed by (month/day/year); there is adequate storage to
hold the waste until the equipment is installed and until the waste can be land applied in accordance with cropping
system contained in the plan; and calibration and adjustment guidance have been provided to the owners and are
contained as part of the Ian.
Name of Technical Specialist (Please Print):
n
Affiliation: r I Y
A r.
Date ork Completed:
Address(Agency): �. B j 1
Vj.(. -Lsg4qPhone
No.: pry _ s q# 1
Signature:A A- A-1
Date: IL- 1"L
The following signature block Is only to be used when the box for conditional approval in IIt`D above has been checked.
I (we) certify that I (we) have cdmmitted to purchase the animal waste application and handling equipment as specified in my
(our) waste management plan and will submit to DEM a verification of delivery and installation from a Technical Specialist
within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this
verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM.
Name of. Land Owner:
Signature: Date:
Naine of Manager(if different from owner):
Signature: Date:
El Odor Coniml_ Insect Control and Mnrtality Manafremrnt (Sr) Sl-WUP.RC orl)
Methods to control odors and insects as specified in the Plan have been installed and are operational. The mortality
management system as specified in the Plan has also been installed and is operational.
Name of Technical Specialist (Please Print):
a
Affiliation: 4 k �e ;A•� S
Address (Agency) Py. ;.I. j �amullS N 1, Z.3
Work Completed:l-L -ZZ
Phone No.: 5 to . 5 3L.-
Signature: 4
L
AWC -- August 1, 1
Date: h--z-L
iF
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State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
May 29, 1998
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
erald Warren
Gerald Warren Farm
P.O. Box 233
Newton Grove NC 28366
Farm Number: 82 - 71
NCDENR
NORTH CAROL.INA DEPARTMENT OF
ENVIRONMENT AND NLffURAL RESOURCES
RECEIVED
JUN 0 4 1998
FAYETTEv i LLE
Dear Gerald Warren: REG. OFFILOE
You are hereby notified that Gerald Warren Farm, in accordance with G.S. 143-215.1 OC, must
apply for coverage under an Animal Waste Operation General Permit. Upon receipt of -this letter, your
farm has six 60 days to submit the attached application and all supporting documentation_ In
accordance with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any
owner or operator who fails to submit an application by the date specified by the Department
SHALL NOT OPERATE the animal waste system after the specified date. Your application must
be returned within sixty (60) days of receipt of this letter. Failure to submit the application as required
may also subject your facility to a civil penalty and other enforcement actions for each day the facility is
operated following the due date of the application.
The attached application has been partially completed using information listed in your Animal
Waste Management Plan Certification Form. If any of the general or operation information listed is
incorrect please make corrections as noted on the application -before returning the application package.
The signed original application, one copy of the signed application, two copies of a general location
map, and two copies of the Certified Animal Waste Management Plan must be returned to complete the
application package. The completed package should be sent to the following address:
North Carolina Division of Water Quality
Water Quality Section
Non -Discharge Permitting Unit
Post Office Box 29535
Raleigh, NC 27626-0535
If you have any questions concerning this letter, please call Sue Homewood at (919)733-5083
extension 502 or Jeffery Brown with the Fayetteville Regional Office at (910) 486-1541.
Sincerely,
r A. Preston Howard, Jr., P.E.
cc: Permit File (w/o encl.)
Fayetteville Regional Office (w/o encl.)
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496
An Equal Opportunity Affirmative Action Employer. 50% recycled/ 10% post -consumer paper
State of North Carolina
Department of Environment,
Health and Natural Resources
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
November 13, 1996
Gerald warren
Gerald Warren Farm
Rt 1 Box 325 B-2
Newton Grove NC 28366
SUBJECT: Operator In Charge Designation
Facility: Gerald Warren Farm
Facility ID#: 82-71
Sampson County
Dear Mr. Warren:
NOV 19 1996
FAYE1 1 E-ViLLE
REG. OFFICE
Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study
Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly,
requires a certified operator for each animal waste management system that serves 250 or more
swine by January 1, 1997. The owner of each animal waste management system must submit a
designation form to the Technical Assistance and Certification Group which designates an
Operator in Charge and is countersigned by the certified operator. The enclosed form must be
submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a
certified operator for your animal waste management system is a violation of 15A NCAC 2H
.0224 and may result in the assessment of a civil penalty.
If you have questions concerning operator training or examinations for certification, please
contact your local North Carolina Cooperative Extension Service agent or our office.
Examinations have been offered on an on -going basis in many counties throughout the state for
the past several months and will continue to be offered through December 31, 1996.
Thank you for your cooperation. If you have any questions concerning this requirement please
call Beth Buffington or Barry Huneycutt of our staff at 919/733-0026.
SiniPreston
A. oward, Jr., P. ctor
Division of Water Quality
Enclosure
cc: Fayetteville Regional Office
Water Quality Files
P.O. Box 27687, iAftK ;6
Raleigh, North Carolina 27611-7687 NwCAn Equal Opportunity/AtfirmaWe Action Employer
Voice 919-715-4100 50% recycled/10% post -consumer paper