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HomeMy WebLinkAbout820058_CORRESPONDENCE_20171231North Carolina Department of Environmental Quality Pat McCrory Governor B & W Hog Farms, Inc Barefoot Nursery 3340 Giddensville Rd Faison, NC 28341 Dear B & W Hog Farms, Inc: October 15, 2015 Donald R.'van der Vaart Secretary R EYED kOCT 19 zm 'ZwA FAYETTEVILLF RFt ONAI nrrt{.F Subject: Sludge Survey Testing Dates Certificate of Coverage No. AWS820058 Barefoot Nursery Animal Waste Management System Sampson County The Division of Water Resources (Division) received your sludge survey information on October 12, 2015. With the survey results, you requested an extension of the sludge survey requirement for the lagoon at the Barefoot Nursery. Due to the amount of treatment volume available, the Division agrees that a sludge survey is not needed until 2019 for your lagoon. The next sludge survey for the lagoon at Barefoot Nursery facility should be performed before December 31, 2019. Please call me at (919) 807-6341 if you have any questions. Sincerely, J.R. Joshi Animal Feeding Operations Program cc: Fayetteville Regional Office, Water Quality Regional Operations Section Permit File AWS820058 1636 Mail Service Center, Raleigh, North Carolina 27699-1636 Phone: 919-807-64641 Internet: http:llwww.ncwater.org An Equal Opportunity 1 Affirmative Action Employer— Made in part by recycled paper 4 NCDERR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coieen M. Sullins Dee Freeman Governor Director Secretary June 30, 2010 B & W Hog Farms, Inc Barefoot Nursery 3340 Giddensville Rd Faison, NC 28341 Subject: Sludge Survey Testing Dates Certificate of.Coverage No. AWS820058 Barefoot Nursery Animal Waste Management System Sampson County. Dear B & W Hog Farms, Inc: The Division of Water Quality (Division) received your sludge survey information on May;26; 2010.:: With the survey results, you requested an extension of the sludge survey requirement for ' the lagoon at the Barefoot Nursery. Due•to:the amount of treatment volume available; the Division -agrees that a sludge survey is not needed until 2014 for your lagoon. .The next sludge survey for the lagoon at Barefoot Nursery. facility should be performed -before December 31; 2014-Thank you for your -attention to this matter: Please call me at(91.9).71:5- 6937 if you have any questions. { r cc: Sincerely, Miressa D. Gamma Animal`Feeding Operations Unit Fayetteville Regional Office, Aquifer Protection Section Permit File AWS820058 s 1636 Mail Service Center, Raleigh, PJorih Carolina 27699.163E One LocatNorthCaroiina Phone: 2-73 -3221l Blvd: Raleigh, Narth Curoiner ervii4 Nahlrallif Phone: 919-733.3221 t FF�X: 919-715,058i31 Custaner Service: 1 -3i7-623-Bi48 Intam�at: anvw nnvat8rnos1itv.am M Fnu;al 0t)rnra jnfly i 4ltririwiti a Action Fini,lovrr J J J 11�-s-� � ..► /�f e � ,,. ac�4-� �.P 1�r u cl �`,v � � d u,� s �c � A4 Q4e(f doL/ j-,tfn V" r/ f4j oh6- e C ��, y 64 4, w�sSQS� �� yd Rf A-) p Sec a r- G✓ wry s-a-7� 8 f'/% f `7`o ti itz DOSg,. �o ,j wt-k-al s-,A4d 117 ' ,ea, U w � � � �� A t . (A1Vd ..S,pp�I ';�� / 4t Zr 9,9 eAl:— 1.101a �Ci y-u..-C- AA - MVGLJN �O Cp-Y..P � t_f� /s�� w. /- 0.4 � 2 fffealve: July 2006 Page 5 Details subject to change without notice. costr�ur�srw� can�t�aivr 2 M11 (54Ap.ibjW do) ewwdidgf -4;t Rep 4'Gd � �� � 1-, �.+4.g a c Gv e 1 C-A 11e. A J' -/infer d �/�.4.� „rAr- w as,414- s4,¢ e_ , w h A-L- 4 tic yrt A-2A« AeA--4, She- Sfa4e( �ti�-�-.S�c /W O y fib-/- At *Z/C- --/e, see.I-f. I i /I -Z4- c-r Sz -5 8 ar2t'oc4- Lk y bj 01-C. 3 a�Z 14 , 13�rL.�oo-� A-9ggO7`7 pvo/J6v— 7,1109 q1O 90.019 Z y ��V WASTE UTILIZATION PLAN Page 1 DATE 04/28/98 REVISED NEW FORMAT FN 82-58 Producer: LARRY BAREFOOT Location: 1605 GOSHEN CHURCH RD. FAISON, NC 28341 Telephone: 910-594-0094 Q� S Type Operation: WEAN TO FEEDER Number of Animals: 5120 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special pre- cautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on waste application through irrigation for this is the manner in which you have chosen to apply your waste. If you choose to -inject the waste in the future, you need to revise this plan. Nutrient levels for injecting waste and irrigating waste are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage require- ments should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. u This waste utilization plan, if carried out, meets the requirements RECENED 1 DENR I DWQ for compliance with 15A NCAC 2H.0217 adopted by the Environmental Aggjfpr protection Section Management Commission. MAR 21 Nb9 WASTE UTILIZATION PLAN Page 2 AMOUNT OF WASTE PRODUCED PER YEAR (GALLONS, FT3, TONS, ETC.) 5120 hogs x 0.4 tons waste/hogs/year = 2048 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 5120 hags x 0.48 PAN/hogs/year = 2457.6 lbs. PANtyear Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. . TABLE 1: ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW PER AC AC USED APPLIC. TIME 7266 5 WAB BH 5.5 300 8.2 2460 7266 75 WAB SG 1 100 8.2 820 0 0 0 0 0 0 0 0 0 Total 3280 Indicates that this field is being over seeded (i.e. interplanted) or winter annuals follow summer annuals. "'NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of NC to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. WASTE UTILIZATION PLAN TABLE 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specifications 2.) TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM DETERMINING'PHASE CODE AW N PER f PER AC AC 0 0 a 0 0 E 0 Total 0 Indicates that this field is being over seeded (Le. interplanted) or winter annuals follow summer annuals. ** Acreage figures may exceed total acreage in fields due to over seeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: LBS N APPLY CROP CODE~ CROP UNITS PER UNIT MONTH SH HYBRID BERMUDA GRASS -HAY TONS 50 APR -SST e-e7- C CORN BUSHELS 1.25 MAR-JUNE SG SMALL GRAIN OVER SEED AC 100 SEPT-APR SA SUMMER ANNUALS AC 110- APR -MAY WA WINTER ANNUALS AC 100 SEPT-APR BC HYBRID BERMUDA GRASS -CON GRAZED TONS 50 APR-SEPT SIP HYBRID BERMUDA GRASS -PASTURE TONS 50 APR-SEPT FC TALL FESCUE -CON GRAZED TONS 50 SEPT-APR FH TALL FESCUE -HAY TONS 50 SEPT-APR FP TALL FESCUE -PASTURE TONS 50 SEPT-APR SBI SOY BEANS BUSHELS 4 JUN-SEPT DSB DOUBLE CROP SOY BEANS BUSHELS 4 JUN-SEPT CO COTTON TONS 0.1 MAY-JUN W WHEAT BUSHELS 2 OCT-MAR WASTE UTILIZATION PLAN Page 4 TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED TABLE 1 8.2 3280 TABLE 2 0 0 TOTAL 8.2 3280 AMOUNT OF N PRODUCED 2457.6 *** BALANCE -822.4 *"* This number must be less than or equal to 0 in order to fully utilize the animal.waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. NOTE: The Waste Utilization flan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 32:1 - 1,1L pounds of plant available nitrogen (PAN) per year in the sludge that will need to be removed on a periodic basis. This figure is PAN when broadcasting the sludge equipment, may be needed when you remove this sludge. See attached map showing the fields to be used for the utilization of waste water. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of waste being stored in your structure be within 1. 7 feet of the top of the dike. WASTE UTILIZATION PLAN Page 5 If surface irrigation is the method of land application for this plan, it it is the responsibility of the producer and irrigation (signer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of Nitrogen shown in the tables may make this plan invalid Call your Agriment Services representative for assistance in determining the amount of waste per acre and the proper application rate prior to beginning the application of your waste. NARRATIVE OF OPERATION: SEE ATTACHMENT NARRATIVE OF OPERATION THIS PLAN WAS REVISED TO REFLECT THE NEW FORMAT FOR WASTE UTILIZATION PLANS. THE SAME YIELDS WERE USED FOR THE PREDOMINATE SOIL TYPE (WAGRAM) AS USED IN THE PREVIOUS PLAN PREPARED BY THE LATE TECHNICAL SPECIALIST BERMAN RIGGS. SMALL GRAIN OVER -SEED WAS INCORPORATED AT THE NEW RATES FOR FALL/WINTER APPLICATIONS. THIS WASTE PLAN TAKES IN ACCOUNT BUFFERS TO "WATERS OF THE STATE", MR BAREFOOT PLANS TO APPLY HIS WASTE NOT TO EXCEED THE HYDRAULIC OR AGRONOMIC LOADING OF THE SOILS OR CROPS. MR, BAREFOOT WILL APPPLY HIS WASTE IN ACCORDANCE WITH HIS WASTE ANALYSIS REPORT. 4/28/98 Ronnie G. Kennedy Jr. Technical Specialist WASTE UTILIZATION PLAN Plans and Specifications Page 6 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to assessment of civil penalties of $10,000 per day by the Division of Water Quality for every day the discharge continues. 2. The Local MRCS office must have documentation in the design folder that the producer either owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. it is the responsibility of the owner of the facility to secure an updated Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by DEM. (See FOTG Standard 393-Filter Strips and Standard 390 Interim Riparian Forest Buffers). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance. 7. Liquid waste shall be applied at rates not to exceed the soil infil- tration rate such that runoff does not occur off -site or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or files and to provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall event, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop Is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. WASTE UTILIZATION PLAN Page 7 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum _ and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop on bare soil. 11. Animal waste shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present. (See standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right -of ways. 15. Animal waste shall not be discharged into surface waters, drainage ways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. 16. Domestic and industrial waste from wash down facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. Lagoons and other uncovered waste containment structures must maintain a maximum operating level to provide adequate storage for a 25-year, 24-hour storm event in addition to one (1) foot mandatory freeboard. 18. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and and shall be fenced, as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 19. If animal production at the facility Is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 20. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. WASTE UTILIZATION PLAN Page 8 21. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre plant with no further applications of animal waste during the crop season. 22. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 23. Waste shall be tested within sixty days of utilization and soil shall be tested at least annually at crop sites where waste products are applied.- Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three years. Waste application records for all other waste shall be maintained for five years. 24. Dead animals will be disposed of in a manner that meets North Carolina State regulations or other States' regulations. WASTE UTILIZATION PLAN NAME OF FARM: rciSc" OWNER 1 MANAGER AGREEMENT I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that an expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Water Quality (DWQ) before the new animals are stocked. I (we) also understand that there be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25 year, 24 hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DWQ upon request. I (we) understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rate that no runoff occurs. NAME OF FACILITY OWNER: LARRY BAREFOOT SIGNATURE: DATE: NAME OF MANA ER (f different f m owner): SIGNATURE: DATE: NAME OF TECHNICAL SPECIALIST: RONNIE G. KENNEDY JR. AFFILIATION: Agriment Services Inc. PO Box 1096 Beulaville 2851 SIGNATURE: DATE: 02 " f If Page 9 ofwArF9 ice. --1 o�c B & W Hog Farms, Inc. Barefoot Nursery 3340 Giddensville Road Faison NC 28341 Dear B & W Hog Farms, Inc.: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carotlna Department of Environment and Natural Resources Alan W. Klimek, P. E., Director Division of Water Quality October 1, 2004 OCT 15 2004 DENR-FAYETTEVILLE REGIONAL ORRCE Subject: Certificate of Coverage No. AWS820058 Barefoot Nursery Swine Waste Collection, Treatment, Storage and Application System Sampson County On June 11, 2004, the North Carolina Division of Water Quality (Division) issued a revised State General Permit for swine facilities. The General Permit was issued in accordance with the directive of Senate Bill 733 (Session Law 2003-28). In accordance with your application received on January 24, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to B & W Hog Farms, Inc., authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG I00000. The issuance of this COC supercedes and terminates your previous COC Number AWS820058 which expires October 1, 2004. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Barefoot Nursery, located in Sampson County, with an animal capacity of no greater than an annual average of 5120 Wean to Feeder swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Since this is a revised State General Permit, it contains new requirements in addition to most of the conditions contained in the previous State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please 12gy careful attention to the record kegpin and monitoring conditions in this permit. Aquifer Protection Section —Animal Feeding Operations Unit 1636 Mail Service Center, Raleigh, North Carolina 27699-1638 Phone: 919-733.3221 1 FAX: 919-715-05881Internet: h2o.enr,state,nc.us An Equal OpportunitylAffirmative Action Employer — 50% Recycled110% Post Consumer Paper Nne orthCarol ina Aahmally If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the -expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached.at (910) 486-I541. If you need additional information concerning this COC or the General Permit, please contact Duane Leith at (919) 715-6186. Sincerely, v for Alan W. Klimek, P.E. Enclosures (General Permit AWG100000) cc: (Certificate of Coverage only for all cc's) Fayetteville Regional Office, Aquifer Protection Section Sampson County Health Department Sampson County Soil and Water Conservation District Permit File AWS820058 APS Central Files y AG SERVICES INC. P.O. llo NC.28518 Mono: (252) 568-26" 4WASTE MANAGEMENT CONSULTANTS Fax. (252) 568.2750 7/24/00 Mr. Robert F. Heath ,� Division of Water Quality �E E � V E D Wachovia Building Suite 714 Fayetteville, NC 28301 `gut 2 8 2000 Dear Mr. Heath, SAY ETTEVILLE RIEG- OFFICE On 7/18/001 reported a problem with the waste management system at facility # 82-58. The infraction occurred during the Operation Review Inspection conducted by Mrs. Margaret O'Keefe of the Division of Soil & Water. The problem was a flush tank overflow due to a faulty timer that halted the dump mechanism. At first notice, the recycle water to the tank was ceased and a berm was established to contain the thin layer or liquid waste on the ground. Mrs. O'Keefe and I observed this action and it was noted in her inspection report. We did not notice any run-off. The faulty timer has been repaired and more frequent inspections are planned in the future to catch potential tank problems sooner. If you have any questions please give me or Margaret a call. With Kind Regards, onnie G. Kennedy Jr. President of Operations Agriment Services, Inc. Cc Larry Barefoot Doug Niemond Visit us on the Internet at: www,AgrimentServices.com or email us at asi a coastalnet.com State of North Carolina Department of Environment _ 1 and Natural Resources t C` '5V6--- Division of Water Quality . James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Larry Barefoot Barefoot Nursery 1605 Goshen Chruch Rd Faison NC 28341 Dear Larry Barefoot: SEP 2 9 2000 FAY ETTEVILLE REG. OFFICE 'T __T_T fflk� / • • 2 NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES September 22, 2000 Subject: Certificate of Coverage No. AWS820058 Barefoot Nursery Swine Waste Collection, Treatment, Storage and Application System Sampson County In accordance with your application received on March 22, 2000, we are forwarding this Certificate of Coverage (COC) issued to Larry Barefoot, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not Iimited to, the management of animal waste from the Barefoot Nursery, located in Sampson County, with an animal capacity of no greater than 5120 Wean to Feeder and the application to land as specified in the Certified Animal Waste Management Plan (CAW_N4P). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS820058 Barefoot Nursery Page 2 This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. • If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a'request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact JR Joshi at (919) 733-5083 ext. 363. Sincerely, cc: (Certificate of Coverage only for all cc's) Sampson County Health Department Fayetteville Regional Office, Water Quality Section Sampson County Soil and Water Conservation District Permit File NDPU Files F State of North Carolina Department of Environment and Natural Resources Division of Water Quality wp71EPQ AEl AI mD Non -Discharge Perit Application Form 11YSECn01V ` (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) MAR 2 G General Permit - Existing Animal Waste Operations20,rf0 Ml? Disc e The following questions have been completed utilizing information on file with the DivisiMitl0bease review the information for completeness and make any corrections that are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. 1. GENERAL INFORMATION: 1.1 Facility Name: Barefoot Nursery 1.2 Print Land Owner's name: Larry Barefoot__ 1.3 Mailing address: 1605 Goshen Chruch Rd City, State: Faison NC Zip: 28341 Telephone Number (include area code): 910-594-0094 1.4 County where facility is located: Sampson 1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): _3 miles northwest of Giddensyslle on SR # 1731 1.6 Print Farm Manager's name (if different from Land Owner): 1.7 Lessee's I Integrator's name (if applicable; please circle which type is listed): TDM Farms Inc. 1.8 Date Facility Originally Began Operation: 01/01/93 1.9 Date(s) of Facility Expansion(s) (if applicable): 2. OPERATION INFORMATION: 2.1 Facility No.: $2 (county number); 58 (facility number). 2.2 Operation Description: Swine operation Wean to Feeder 5120- Certified Design Capacity Is the above information correct? 5zyes; C::] no. If no, correct below using the design capacity of the facility The "No. of Animals" should be the maximum number for which the waste management structures were designed. Type of Swine No. of Animals Tyne of Poultry No. of Animals • Wean to Feeder - Layer • Feeder to Finish • Non -Layer • Farrow to Wean (# sow) • Turkey • Farrow to Feeder (# sow) • Farrow to Finish (# sow) Other Type of Livestock on the farm: Type of Cattle No. of Animals • Dairy • Beef No. of Animals: FORM: AWO-G-E 5/28/98 Page 1 of 4 82 - 58 'v 2.3 Acreage cleared and available for application (exciudin; all required buffers and areas not covered by the application system): _ __ 13.00 ; Required Acreage (as listed in the AWMP): 2.4 Number o Eagaons storage ponds (circle which is applicable): 2.5 Are subsurface drains present within 100' of any of the application fields? YES or*(please (please circle one) 2.6 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or NO (please circle one) 2.7 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standards, etc.) (Swine Only) QD or NO (please circle one) What was the date that this facility's swine houses and lagoon were sited?—a►�'q3 What was the date that this facility's land application areas were sited? 3. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. A licants Initials 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components. Some of these components may not have been required at the time the facility was certified but should be added to the CAWMP for permitting purposes: 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) 3.3.3 A map of every field used for land application. 3.3.4 The soil series present on every land application field. 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every land application field. 3.3.8 The waste application windows for every crop utilized in the WUP. 3.3.9 The required NRCS Standard specifications. 3.3.10 A site schematic. 3.3.11 Emergency Action Plan. 3.3.12 Insect Control Checklist with chosen best management practices noted. 3.3.13 Odor Control Checklist with chosen best management practices noted. 3.3.14 Mortality Control Checklist with the selected method noted. 3.3. E5 Lagoon/storage pond capacity documentation (design, calculations, etc.). Please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 3.3.16 Operation and Maintenance Plan. If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. FORM: AWO-G-E 5/28/98 Page 2 of 4 82 - 58 Ve �R OU4LI' T'86C FcrrpN l�R Facility Number: 82 - 58 ��� Facility Name: Barefoot Nursery IVo�.Dr�� go Po 4. APPLICANT'S CERTIFICATION: ng 1, (Land Owner's name listed in question 1.2), attest that this application for (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned tome as incomplete.. Signature Date 5. MANAGER'S CERTIFICATION: (complete only ii different from the Land Owner) 1, (Manager's name listed in question i.6), atiest that this application for (Facility name listed in question l.l) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDII �G ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO TH E FOLLOWING ADDRESS: NORTH CAROLINA DIVIS (ON OF WATER QUALITY WATER QUAL ITY SECTION NON -DISCHARGE ('ERTNUTTING UNIT 1617 MAIL SEI4VICE CENTER RALEIGH, NORTH CAROLINA 27699-1617 TELEPHONE NUM BER: (919) 733-5083 FAX NUMBER: (919) 715-6048 FORM: AWO-G-E 5/28/98 Page 3 of 4 82 - 58 bAMPSON COUNTY - NORTH CAROLINA . 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Nwe of farm (Plea ynt} Mailing Address: Phone No.: -a r7n _cza:_cn; !at___de an! ,on; tudev3s, 13 �'f-���L� :-._s�. please azwch a copy of a COL:n.ty roa :nap Wi_.. iota_• n _.._ __e2, ,•pe of operation (swine. layer dairy . et y 4 Ph Design capacity (number of animals) Average -size of operation (12 Month POPL:_a_ion avg.) Average acreage needed for lani application of waste (acres) Cy a �aasssas#a:sal=assasaissssiyraa#asssa#rs#rassassssasass sser##s�asasrn#sa:■:ssss#� 'az&=ical Specialist Certification As a ter.... -cal specialist designated cy the Nczth Carolina Sail an:a Wate-- Cznservaziorw Commission pursuant to VA NCAC 5i .0005, - cer__f. that the exisZA; animal waste management system for the farm famed above has an air.'' -ma_ -asta a;aus5 a., e. p'an that maezz thz =.nd .. aintenana9 etaniaris ?^._ s=ez_f_cat_..ns of the Division of Environmental Management and the SIX-Sci_ --nser:azizn Service a_ i/or :he North Carolina Soil and water Zcnservanion Zzmmissicn pursuan; to WA NZAC 2H C2_ and _5A NZAC V The .. _o�rin; elements and the._ ccr_espo~G'_^q min_mL:.^, criteria have been ✓er:__ec -y me c= azhe_ designated technical spec- lusts and are included in the plan as app'_ica.bie. r_.._^Lim separations (buffers; , adequate r_,an__ty and anoun= of _a^.- fcz waste utilization (or use of third party) access or ownership of proper waste application equipment; schedule for timing of applications; applicaticn rates; loading rates; and the control of the discharge of pollutants fro-. stormwater runoff events less severe than the 25-yen,:. 24-hour stcrn. Name of Tscbzical specialist {?lease Pri c) : AfKliation (Agency) QaVira7 RpcnymCPS fr_pSp�,Latinn $6i'It1�8OWL - .kdd ess: 84 County Complex Rd Clinton NC 2832$ Prone No. 910 592-7953 Signature: Late: ss;ff sisisf �f s ff ��siif fasts fs fssf /1 f � fRffff as � � �f Y�fa#s a pas Y aa## a s pe s awmer/Hunger Agree=ent ,we) understand the operation and maintenance procedures eswilished in the ac-_ ved animal Waste management plan for the fa_ -ma :lamed aaove and __ _-plene-_ _nese procedures. _ (we) know z:naz any expansion tG the existing design zapac- the waste treatme.^,- and s_o=age sysce.4 cr corst_ . __or. of new facilities Vii- require a ;few certification to be submitted to the „_vision of zn.__camenta= Management before the new animals are stocked. i (we) also ande.stanz that there must be no discharge of animal waste from this system to sL._faze waters of _-e stare either ?_rec__y zhrowgh a man -:Wade conveyance ort.., :y st__.,, even_ less severe than the 25-year, w -?-four storm. The apprc•:ec plan. will =e filed a, :he far= and an the office of the _coal Sci_ a.-.z Water := nserWaz_.... a=.. of Lard S_;nature. ,'?tease Pr_. . time of HA=aQ r, a, Cowen; fr owner , -_ease signature: za:e. `•;:e: n �.:a-.-e _cam-.'.... erzn require- nzM!__:3=2_n W a new WASTE UTILIZATION PLAN Page 1 DATE 04/28/98 REVISED NEW FORMAT FN 82-58 Producer: LARRY BAREFOOT Location: 1605 GOSHEN CHURCH RD. FAISON, NC 28341 Telephone: 910-594-0094 Type Operation: WEAN TO FEEDER J Number of Animals: 5120 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special pre- cautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on waste application through irrigation for this is the manner in which you have chosen to apply your waste. If you choose to inject the waste in the future, you need to revise this plan. Nutrient levels for injecting waste and irrigating waste are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage require- ments should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. yM&STE UTILIZATION PLAN ` OF WASTE PRODUCED PER YEAR (GALLONS, FT3, TONS, ETC.) .120 hogs x 0.4 tons wastelhogstyear = 2048 tons _ r AMO SF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 111��11�0 5120 hogs x 0.48 PAN/hogs/year = 2457.E lbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste'application based on the crop to be grown, soil type and surface application. Page 2 TABLE 1: ACRES OWNED BY PRODUCER . TRACT FIELD SOIL TYPE &CLASS- CROP YIELD LBS COMM '" ' LBS DETERMINING PHASE CODE AW N PER ACRES AW PER AC AC USED APPLIC. TIME 7268 5 WAB BH 5.5 300 8.2 2460 726E —5 WAB SG 1 100 8.2 820 0 0 X 0 0 0 0 0 0 Total 3280 Indicates that this field is being over seeded O.e. interplanted) or winter annuals follow summer annuals. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of NC to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. WASTE UTILIZATION PLAN Page 3 TABLE 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specifications 2.) TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM ** " LBS DETERMINING PHASE CODE AW N PER ACRES AW PER AC AC USED 0 0 0 Y � 0 0 0 0 Indicates that this field is being over seeded (.e. interplanted) or winter annuals follow summer annuals. ** Acreage figures may exceed total acreage in fields due to over seeding. lbs. AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: CROP CODE CROP LBS N UNITS PER UNIT BH HYBRID BERMUDA GRASS -HAY TONS 50 C CORN BUSHELS 1.25 SG SMALL GRAIN OVER SEED AC 100 SA SUMMER ANNUALS AC 110 WA WINTER ANNUALS AC 100 8C HYBRID BERMUDA GRASS -CON GRAZED TONS 50 BP HYBRID BERMUDA GRASS -PASTURE TONS 50 FC TALL FESCUE -CON GRAZED TONS 50 FH TALL FESCUE -HAY TONS 50 FP TALL FESCUE -PASTURE TONS 50 SB SOY BEANS BUSHELS 4 DSB DOUBLE CROP SOY BEANS BUSHELS 4 CO COTTON TONS 0.1 W WHEAT BUSHELS 2 Total 0 APPLY MONTH CL APR1e SEPW MAR -.DUNE SEPT-APR APR -MAY SEPT-APR APR-SEPT APR-SEPT SEPT-APR SEPT-APR SEPT-APR JUN-SEPT JUN-SEPT MAY-JUN OCT-MAR WASTE UTILIZATION PLAN Page 4 TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED TABLE 1 8.2 3280 TABLE 2 0 0 TOTAL 8.2 3280 AMOUNT OF N PRODUCED 2457.6 *** BALANCE -822.4 "** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced, Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately /,At%, pounds of plant available nitrogen (PAN) per year in the sludge that will need to be removed on a periodic basis. This figure is PAN when broadcasting the sludge equipment, may be needed when you remove this sludge. See attached map showing the fields to be used for the utilization of waste water. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of waste being stored in your structure be within _L:. 7 feet of the top of the dike. WASTE UTILIZATION PLAN Page 5 If surface irrigation is the method of land application for this plan, it it is the responsibility of the producer and irrigation (signer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of Nitrogen shown in the tables may make this plan invalid Call your Agriment Services representative for assistance in determining the amount of waste per acre and the proper application rate prior to beginning the application of your waste. NARRATIVE OF OPERATION: SEE ATTACHMENT NARRATIVE OF OPERATION THIS PLAN WAS REVISED TO REFLECT THE NEW FORMAT FOR WASTE UTILIZATION PLANS. THE SAME YIELDS WERE USED FOR THE PREDOMINATE SOIL, TYPE (WAGRAM) AS USED IN THE PREVIOUS PLAN PREPARED BY THE LATE TECHNICAL SPECIALIST BERMAN RIGGS. SMALL GRAIN OVER -SEED WAS INCORPORATED AT THE NEW RATES FOR FALL/WINTER APPLICATIONS. THIS WASTE PLAN TAKES IN ACCOUNT'BUFFERS TO "WATERS OF THE STATE". MR BAREFOOT- PLANS TO APPLY HIS WASTE NOT TO EXCEED THE HYDRAULIC OR AGRONOMIC LOADING OF THE SOILS OR CROPS. MR. BAREFOOT WILL APPPLY HIS WASTE IN ACCORDANCE WITH HIS WASTE ANALYSIS REPORT. 4/28/98 Ronnie G. Kennedy Jr. Technical Specialist WASTE UTILIZATION PLAN Plans and Specifications 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to assessment of civil penalties of $10,000 per day by the Division of Water Quality for every day the discharge continues. 2. The Local NRCS office must have documentation in the design folder that the producer either owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an updated Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Suffers" required by DEM. (See FOTG Standard 393-Filter Strips and Standard 390 Interim Riparian Forest Buffers). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 6. When animal waste is to be applied on acres sum ject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance. 7. Liquid waste shall be applied at rates not to exceed the soil infil- tration rate such that runoff does not occur off -site or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and to provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall event, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page 6 WASTE UTILIZATION PLAN Page 7 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop on bare soil. 11. Animal waste shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present. (See standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right -of ways. 15. Animal waste shall not be discharged into surface waters, drainage ways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". i Animal waste should not be applied on grassed waterways that discharge into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. 16. Domestic and industrial waste from wash down facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. Lagoons and other uncovered waste containment structures must maintain a maximum operating level to provide adequate storage for a 25-year, 24-hour storm event in addition to one (1) foot mandatory freeboard. 18. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and and shall be fenced, as necessary to protect the v egetabon. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. _ 19. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 20. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. WASTE UTILIZATION PLAN Page 8 21. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre plant with no further applications of animal waste during the crop season. 22. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 23. Waste shall be tested within sixty days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and altemative crop sites shall be used when these metals approach excessive levels. pH and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three years. Waste application records for all other waste shall be maintained for five years. 24. Dead animals will be disposed of in a manner that meets North Carolina State regulations or other States' regulations. i WASTE UTILIZATION PLAN NAME OF FARM: Goa ao'sC' OWNER 1 MANAGER AGREEMENT I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that an expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Water Quality (DWQ) before the new animals are stocked. 1 (we) also understand that there be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25 year, 24 hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DWQ upon request. I (we) understand that I must own or have access to equipment, primarily irrigation equipment; to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rate that no runoff occurs. NAME OF FACILITY OWNER: LARRY BAREFOOT SIGNATURE: DATE: NAME OF MANA ER (if different f m owner): SIGNATURE: DATE: NAME OF TECHNICAL SPECIALIST: RONNIE G. KENNEDY JR. AFFILIATION: Agriment Services Inc. PO Box 1096 Beuiaville 2851 SIGNATURE: DATE: Page 9 System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles - can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every _.. three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. Reprinted for Certification Training for Operations of Animal Waste Management Systems Manua! �.y i. _' 1 ti �,.,(L. � () i�' '.r_`' : _ s1 ti'i. : ,. �.., �t,A":� +'��; f• '�' �1 ri�'1; _ „1fi� .f_ •.1�� �'�•Ar• � !�.� �'.,._ ��tslil., ,i �Jt ,v .. ., �, i7^0 /., ire, ' •r,,, �'F 1. � _f'' , _ c - n j• H a ' %r. , f1 p Lookout ro 1 Toner h•'-. n i Giddensyille nso - j --=Bear eM O 1 Ch I Kings C� \ -- �., _ .I`� __—. tt „ar�..v71,oc•-c r:7.iv' '54 12'30"- ,.,7• 230 000 FEET '53 � 78`l5' — Mapped, edited, and published by the Geological Survey Mrt Ilk"' Control by USG' and NOS;NOAA Topograpny by pnotcgrammetric methods - from ae.--., photographs . „ I )IQ FEN m MWI, ! 71- WA -%. AY J .T' Ir 44; W Via rJ { USDA -SOIL CONSERVATION SERVICE UNITED STATES 303-D EAST ROWAN STREET DEPARTMENT OF Ph'ONE (919) 59P-7963 AGRICULTURE OPERATOR: LARRY BAREFOOT Picase review the attached plan and specifications carefully. Retain this plan for your use and_. records. It-i s -strongly.__ recommended recommended that you, your contractor and the Soil Conservation Service personnel are in agreement as to hour the master l agoort_- _is, to be constructed. SCS personnel on1!_. meet_-..4'1_th. al_1______ concerned parti es and mat k over the . si to "to expl ar r; _ all fl - and 2marki ngs.''It i s important that everyone understaads:_aiha;t_-T-=sY expected so - that. final construction---_meets--=plans---- -and.-__ - spec fi cati ons and the job can be certified for payment Cif ACP cost -share is involved).. The pad dimensions and grades are the best estimate. - -The--- _ o.r _ ._c o_n_t r_a c_t a. r ._.i s,. _r e s p o n s i_h l_ e _for _ f i_ n a-L.._.1 any o.0 t� n d_�=. - : - :" — desi'gif of the' - pads SCS per-sonael reill assist- — i-n - a.l ----capa-ci ty,- -as --i is --- major- concern -i s- the - proper design- and - - construction of the waste treatment lagoon. The actual amount of material required for pads and dam may vary from the .esti ma tes. -- The design will attempt to balance - cuts .and-.f.r_'.-l_1 s as close as possible. If. .addi ti onal material_ red__a- ter ..eons_tructr on.___i-s_-c_ompl_e_te. ;OnJthe _� l contractor aad amirer rrri ll'_ aegori it&-6-h-_the_ pri ca and-_l'otafi on" - --- of the borrow area. It should be noted that certification of the lagoon mill depend upon all specifications being met. Import s include l ength, mi dth, depth, slopes, topsoil placemen-t, correct elevations (top, bottom, discharge pipes), and seeding., ARE CULTURAL RESOURCES EVIDENT? YES NO DESIGN REQUIREMENT: 233,201 cu.ft -8,637 cu.yds_ --- ESTIMATE OF EXCAVATION: 203, 796 cu. f t -7, 548 cu.yds. ------------------ Esritm rE OF PAD: - - 57,321 --cu. ft -2, 123 - --cu. yds; ---- ------ --------- --------- ESTIMATE OF DIKE: 29,700 cu.ft -1,400 cu.yds. . ESTIMATE OF MATERIAL FOR SANDY -CLAY LINER: - 0 cu.yds ESTIMATE OF TOPSOIL REQUIRED: - 250 cu.yds. Ratio 2.3 : 1 --- Total Excavation -7,798 cu: yds. Job Cl ass 11 Designed By Owed qey MERMAN RIGGS ------------------ /. Id/m -- 5i5i93 Da to U. S. Department of Agriculture Soil Conservation Service LandownerLARRY BAREFOOT Community or. Group No. HAZARD CLASSIFICATION DATA SHEET FOR DAMS NL-06-34 September 1980 File Code: 210 County SAMPSON Conservation Plan No.____,___-� Estimated Depth of Water to Top of Dam Ft, Length of Flood Pool Ft. - --''Date of Field. Hazard Investigation 4 8 93 Evaluation by reach of flood. plain downstream to the point of_estimated.minor effect from sudden' dam failure. Est. Elev. :Est. Elevatior -- -- -.--_-_—Kind_of_..-—_:-Impravtments_: of Breach _ - Reach: Length: Width: Slope; Land Use .; _.Improvements__:__=.A�ove_-_ :Flood water- Above - - - Flood Plain: -Flood Plain t. t. t• Ft. 2 3 • . • • • _ Describe potential for loss of life and damage to existing or probable future downstream improvements from a sudden breach - A SUDDEN FAILURE OF STRUCPURE wU NOT ENDANGER LIFE OR DAMAGE PUBLIC TRANSPORTATION. THE LAGOON WILL BE LOCATED IN A RURAL AREA AND APPROX. 1 MILE FROM SR 1742; APPROX 100t FROM A TRIB, TO SIX RUNS. Hazard Classification of Dam (a, b, 0 (see NEM-Part 520.21) Dam Classification (I, II, III, IV, V)� By HERMAN RIGGS, SOIL CONS, TECH. bate_ U5/93- name) (title Concurred By . G Date i2tr/93 name —(title-) NOTE: 1. Instructions on reverse side. 2. Attach additional sheets as needed. Operator:LARRY BAREFOOT County: SAMPSON Date: 04/29/93 'Distance to nearest residence (other than owner): 2100 feet 1. STEADY STATE LIVE WEIGHT 0 Sows (farrow to finish) X 1417 lbs. — 0 0 Sows (farrow to feeder) X 522 lbs. = 0 0 Head (finishing only) X 135 lbs. _ - 0 _. 0 Sows (farrow to wean) X 433 lbs. = 0 5120 Head (wean to feeder) X 30 lbs. — 153600 TOTAL._ STEADY__ STATE_.LIVE—WEI.GHT _(SSLW)_��_��� � __1.53600:-.__.��. 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 153600 -Ibs. SSLW X Treatment Volume CF/lb. SSLW Treatment Volume CF/lb. SSLW= 1.0 CF/lb..-SSLW - — Volume.— ..:—_ 153600 cub' c feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION - Volume = 0 cubic feet 4. TOTAL DESIGN VOLUME - — _ } —--- — -- Inside top: length 240 feet w i dth — ��- 150 feet -- Top of dike at elevation 52.00 feet Freeboard 1.3 feet Side slopes 3.0:1(inside) Total design lagoon liquid level at elevation 50.70 feet Bottom of lagoon at elevation 40.00 feet Seasonal high water table elevation 45.00 feet Total design volume using prismoidal formula: SS/END1 SS/END2 SS/SIDE1 SS/END2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 232.2 142.2 10.70 AREA OF TOP LENGTH X WIDTH 232 142 AREA OF BOTTOM --"'.-- LENGTH X WIDTH = 168 78 AREA OF MIDSECTION LENGTH X WIDTH X 4 200 110 33019 (Area of Top) 13104 (Area of Bottom) 88124 (Area of Midsection X 4) CU. FT. = [Area top+(4XArea Midsection)+Area Bottom] X Depth/6 33019 88124 13104 2 VOL. OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 239407 CU. FT. 5. TEMPORARY STORAGE REQUIRED Drainage Area: Lagoon (top of dike) Length X Width = 240 150 36000 Square Feet Buildings (roof and lot -water) Length X Width = 0 0 0 Square Feet TOTAL DA 36000 Square Feet - Design temporary storage to be IBO days. A. Volume -of waste produced Approx i mate. -da i 1 y .-p_roduct.,i on of manure in CF/LB SSLW 0;00136 Volume = 153600 Lbs. SSLW X CF of waste/lb/day X ISO Volume = 37601 Cubic feet B. Volume of wash water' -- This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0 Gallons/day X 180 days storage/7.48 gallons per CF --• Volume = 0 Cubic feet C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 Inches X DA / 12 inches per foot__._.__ Volume = 21000 Cubic feet D. Volume of 25 year — 24 hour storm Volume = 7.0 inches / 12 inches per foot X DA Volume = 21000 Cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 37601 Cubic feet 5B. 0 Cubic feet 5C. 21000 Cubic feet 5D. 21000 Cubic feet TOTAL 79601 Cubic feet 6. SUMMARY Total required volume = 233201 Cubic feet -..---...---. Total des i gn-_.vo-I ume.-ay.a.i..I..- _.-2394.Q7_:.Cub i c.__f_eet Min. regrd. trtmnt. vol. plus sludge accum.= 153600 Cu. Ft. At elev. 48.00 Ft; Vol= 158208 Cubic feet (end pumping) -Total design volume lads 25yr-24hr-- stormFt.-- At elev. 50.00 Ft; Vol= 216840 Cubic feet (start pumping) - Seasonal high water table elevation is 45.00 Feet, which must be lower than the elevation of top of treatment volume 48.00 DESIGNED BY: ------------------------- DATE: APPROVED BY: DATE: NOTE: SEE ATTACHED WASTE UTILIZATIOW—PL-AN ADDITIONAL NOTES: SEEDING RECOMMENDATIONS ----------------------- AREA TO BE SEEDED: 2.0 ACRES USE THE SEED MIXTURE INDICATED: 0.0 LBS. FESCUE GRASS @ 60 LBS. PER ACRE (BEST SUITED ON CLAYEY OR MOIST SOIL CONDITIONS) - SEEDING DATES: SEPTEMBER 15 TO NOVEMBER 30 - 0.0 LBS. "PENSACOLA" BAHIA GRASS @ 60 LBS. PER ACRE --- -- ,- -- - ---- �..- (SEE .FOOTNOTE--NUMBER-1)----- SEEDING DATES: MARCH 15 TO ,TUNE 30 _ _-- 16.0 LBS. HULLED BERMUDA GRASS @ 8 LBS. PER ACRE (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 0.0 LBS. RYE GRAIN @ 30 LBS: PER ACRE (NURSERY FOR -FESCUE)------ --� - 0.0 LBS. RYE GRASS @ 40 LBS. PER ACRE (TEMPORARY VEGETATION) SEEDING DATES: SEPTEMBER 1 TO MARCH 30 _ LBS.' -- -- APPLY THE FOLLOWING: 2000 LBS. OF 10-10-10 FERTILIZER (1000 LBS. PER ACRE) - 4.0 TONS OF DOLOMITIC LIME <2 TONS PER ACRE) 200 BALES OF SMALL GRAIN STRAW (100 BALES PER ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREAS IMMEDIATELY AFTER EARTHMOVING IS COMPLETED. APPLY LIME AND FERTILIZER, THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. ______FPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WITH A MULCH ANCHORING TOOL OR NETTING. 1. PENSACOLA BAHIA GRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS. PER ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS ---------------------------------------------------------- CLEARING: All trees and brush shall be removed from the construction area before any excavating or fill is started. Stumps will be removed within the area of the foundation of the -embankment and fill areas and all excavated areas. All stumps and roots exceeding one (1) inch in diameter shall be removed to a minimum depth of one (1) foot. Satisfactory disposition will be made of all debris. The f oundat i on -area sha I I - be I oosened thorough I y bef-ore-------- -- - placement of embankment material. Lagoon site (and pad site if needed) to be stripped of topsoil (3") and stockpiled for use on dike and pad slopes (2--3"). The topsoiling quantity is in excess of amounts specified on page one (1). Cut -of f - Trench: -------------- A cut-off trench (when specified) shall be installed as shown in the plans. Construction: ------------ Construction of excavated and earthfiII areas shall be performed to the neat lines and grades as planned. Deviations from this will require prior approval of the SCS. arthfiII shall be placed in max. of 6" lifts and not placed in standing water. Compaction shall be performed by the construction equipment or sheeps-foot roller during placement. The embankment of the lagoon shall be installed using the more impervious materials. Construction of fill heights shall include ten (10) percent for settlement. To protect against seepage, when areas of unsuitable material are encountered, they will need to be excavated a minimum of one (1) foot below grade and backfiIIed and compacted with a SCS approved material (i.e.--CL,SC,CH). Refer to the soil investigation information in the plans for special considerations. Precautions should be taken -during construction to prevent excessive erosion and sedimentation. Vegetation: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construction according to seeding specifications sheet. OPERATION AND MAINTENANCE PLAN J..-.- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - This lagoon is designed for waste treatment (permanent storage) with minimum odor control. The time required for the planned fluid level to be reached (permanent + temporary storage) may vary due to flushing operations and the amount of fresh water to be added to the system. The designed 6 months temporary storage is an estimated volume" - based on : 1) waste from animals; 2) excess rainfall after _ evaporation; and 8)-the----largest=24-hour--(one --day) rainfaI l -that -- -"- ----"- occurs on the average of once every 25 years. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year. This estimate is based on 7 inches of excess rainfall which is - equal to or exceeds the highest 6 months excess in a year. The-i3verage annual excess=-rai nfal 1 ­ i s approx imate I y 8 inches. - - - Therefore, ---an- average of 8 inches of excess rainfal-i 'wi-I I - - - -- - ----� -- need to be pumped each year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually - the outlet i nve rt of pipe(s) from bu i 1 d i ng (s) . -If the outlet - --s-- --p r-pe--I s-not-i p-ump-i-ng";-a -- - - --- permanent marker must be installed on this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain minimum treatment depth (6 feet). Pumping can be started or stopped any time between these two elevations for operating convenience as site conditions permit (weather, soils, crop, and equipment to apply waste without runoff or leaching). Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to -prevent runoff from the field or damage to crops. The following items are to be carried out: 1. It is strongly recommended tha the treatment lagoon be pre— --" charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When pre- charging is completed, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utiiization plan shall be followed. This plan recommends sampling and testing of waste (see Attachment B) before land application. 3. Begin pump -out of the lagoon when fluid level reaches eleve- tion 50.00 as marked by permanent markers.- Stop pump -out - - when the fluid level reaches elevation 48.00 or before fluid depth is less than 6 feet deep (this prevents the loss of favorable bacteria). The design temporary storage, less 25 year storm is 58601 cub-i-c--feet--or---- - 438338 gallons. As stated - --- before, this volume will vary considerably from year to year. _ 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.4 inches per hour. 5. Keep vegetation on embankment and areas adjacent to- the=lagoon-_ �_- mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. i 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 100 feet crop! and buffer or 25 feet of grass vegetated buffer around waste utilization fields, particularly adjacent to ponds, lakes, streams, open ditches, etc. Do not pump within 300 feet of a residence or within.1W feet of a well. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. NOTES: US Department of Agriculture Soil Conservation Service - ----_-_- PLANNED - -- -_ - - _- • QUANTITY CALCULATIONS prepared for L..ARRY BAREF00T in Sampson County,North Carolina Designer HERMAN R I GGS Checker k� G.0 Dat 05/03/93 Date _____ -_ __ -~ --_ -'- --_ _-- -~e ,lob Number 004 _ 5120 NURSERY ** EXCAVATION FILL ** Top Left Right Off -CL CL Dist Area Volume 1 Area Volume Width_ SS--_SS�__ (.f-t)-- .�_.-.- Sta--u.-Gf )--: CSgFt)..._ (Cu.Yds)- (S,Ft)-.__(Cu.Yds)�- 160 3:1 3:1 200.0 0+91 0.0 385.2 9 0.0 119.3 30 3:1 3:1 200.1 1+00 0.0 1 330.3 188 0.0 ; 2123.4 160 3:1- 3:1 200.0 F 287+.5 0.0 246.8 • US Department of Agriculture Soil Conservation Service - -------- CROSS-SEC-T-1 ON--DA-T-A • QUANTITY CALCULATIONS prepared for L A R R Y B A R E F O O T in Sampson County, North Carolina D•e s i g n e r HERMAN R I GGS Checker ------------ _Date 05/03/93 n Date -� .lob Number 004 5120 NURSERY TEMPLATE DATA: Beginning Elevation = 52 -- __ Beg irnn.i-ng_ Stat i one===+34 __. +34 to 1+00 d/3c 1160\3 0.00000 f t/f t 1+00 to 360+.5 d/3c1160\3 - 0.00000 ft/ft 'TION NUMBER 1 Centerline Station +91 ORIGINAL DATA: 0.0 / 47.0 .100.0 / 50.3 200.0 / 50.6 300.0 / 48.9 400.0 / 50.8 SECTION NUMBER 2 Centerline Station 1+00 ORIGINAL DATA: 0.0 / 47.3 100.0 / 50.3 200.0 / 50.1 300.0 / 49.6 400.0 / 51.6 SECTION NUMBER 3 Centerline Station 287+.5 ORIGINAL DATA: 0.0 / 45.7 100.0 / 48.9 200.0 / 50.1 300.0 ! 50.5 400.0 / 51.6 ' 1 US Department of Agriculture Soil Conservation Service - PLANNED. - ---- ------ --. . QUANTITY'CALCULATIONS prepared for L-ARRY BAREFC)OT in Sampson County, North Carolina Designer HERMAN RIGGS Checker i-�_ Gai,___`____ Da-te : 05/03/93 Date 5120 NURSERY �* EXCAVATION * ** FILL_ ** Bat Left Right Off-CL CL Dist Area Volume .Area Volume W,i d=th- -SS^�-SrS-.•_--Aft)= =5 a=-== f )_ ;=-4S4 t)=(Cu.Yds)=-=`, (sgFt) (Gu:l�ds) 78 3:1 3:1 84.0 0+91 1101.7 0.0 9 364.1 0.0 /8 3:1 3:1 84.0 1+00 1082.8 0.0 188 7437.0 0.0 78 3:1 3:1 84.0 267+.5 954.2 16=4 0 0.0 I��a9l, = �5 4$ US Department of Agriculture Soil Conservation Service - - -- - _ CRC5S=aE_C71'Ol` DA TX-... QUANTITY CALCULATIONS prepared for L-ARRY 113AREF-00Y in Sampson County, North Carolina Designer HERMAN RIGGS Checker ---------------- Date ; 05/03/93 Date 5120 NURSERY TEMPLATE DATA: Beginning Elevation = 40 -Beg i n n -i=n g-St a t i on +91 +91 to 1+00 c\3c 178/3 0.00000 f t/f t 1+00 to 287+.5 c\3cl78/3 0.00000 f t/ft ;TION NUMBER 1 Centerline Station +91 ORIGINAL DATA: 0.0 / 47.0 100.0 / 50.3 200.0 / 50.6 300.0 / 48.9 400.0 / 50.8 SECTION NUMBER 2 Centerline Station 1+00 ORIGINAL DATA: 0.0 / 47.3 100.0 / 50.3 200.0 / 50.1 300.0 / 49.6 400.0 / 51.6 SECTION NUMBER 3 Centerline Station 287+.5 ORIGINAL DATA; 0.0 / 45.7 100.0 / 48.9 200.0 / 50.1 .300.0 / 50.5 400.0 / '51.6 I-S. DEFT OF AGRICULTURE 'OIL CONSERVATION SERVICE NC-ENG-1'2 EARTHWORK C C-IMPUTAT I CiN SHEET 'EXCAVATION __- 4AMM L BAREFOOT kDDRESS: CLINTON _.._ . --.._-f_---...._+-------+-----f--------- -+ STA . END :SUM i iF D I S . 1 Dt=fUSLE : AREA : E . AREA i VOLUMN I ------------- ..._----+-----+----------+ ------- _ +----+------+ 1t_)911-: 350T": — - �- 21 106-: 1(.1P6-;-------------+----------+ I +----+--- --+ Z172: 94: Z041681: : 2001 .1076 ;-------+------------------+ +----+------: 20213: 7 4: 14';17 C1'21 - - - 41 Z74: 9471-------+-----+----------+ 5: 30c): . U:----- --+-----+-.__.-------+ -----+------+ it; ; 01. 6, G: G:-------+-----+-----------+ +----+------+ Q 11 01 o i 7: 0: 0:-------+-----+----------+ _ 1 1 k_ .5.. 81 o 1 0: --------(------+------ — --- +----i-------- C; 0: 9: 0: 01------- ------a---.--------+ �- +---_------- 0 ! e `.• I 0: 1C) I 0: 01-------T----r---.—_-------+ - —. — — -. - — _ — — _ — - 0 1 Ste) ; () ; 11 I C) 1 E_);---___--}_--------_--_--_-r +----+------+ (_); 0; 0; 12; Q; 0:-------+------+-----------)- +----+-------+ () 1 o; 07 13: 0; 0: -------+------f-----.------- i-----i-------i- (_); o; (.7; 14; U: 0;--------+--'---+----------+ 1 15; 0: c):_--- +-----+----------+ +---------__- ;): o; 0: 16: o: O)-_---_------..----- _-_-+, ------------- f_): 01 (); 17: 01 i -- ------------------+ -I^------.-----t (.) i (.) i 0: is: G: U;------------------------- ------------- I : 0� C):-------------'f-----------+ +-----------+ 0.1 0: 0 - - - - - - + - - - - - + - - - - - - - - - - + -----i--._--......+.------._-__--.._.}._..---_----- : TOTAL. 1 41 3 5641 -------- ------ ------------+----- --- --+ DOUBLE VOL /'Z = Z0678'Z C:U . FT. VOLUME = 75'=, CU. YDS. COMPUTED BY lank Gay iTE 5/4/9': 'NE: 1+00-.-- - _ - - --_ - 1 2 3 4 5 6 T a 9 --------+--------t--------+--------t-----------------+--------+--------+--------t--------+ +--------+ +--------t 48.81 50.3: 50.61t 40.01 40.01 48.81 0.01 0.01 0.0; 0.0; 1; 3018: 11 4880; ---------t--------+--------t--------+--------+--------t--------t--------+--------}--------+ V 5060.1 z; 9809� . 60: 100; 1951 164: 86: 60: 0 01 0 01 3; 7800: --t--------+--------t--------t--------t--------t--------+--------+--------+--------t 41 6w6 4; 34401 51 4197: 51 24001 - 61 01 - 6:-- 01-- ._.. 71 0; 71 01 31 01 81 0; 91 0: 9; 01 - t--------t +--------+ 1 266351 ; Za8ZT1 - +--------+ ---------- ---------- 1 1096: LIRE: 2+00 t--------t 1 2 3 4 5 6 7 8 9 `t-�-_----+,f.�_.=c}--------+_... -----_-. - - .--t--------+- i '--49.01 50.31 50.11 40.0; 40.01 49.0; 0.01 0.0; 0.0: 0.0: 11 30181 11 4900: ---------+--------+--------+--------+--------t--------t--------t--------+--------t--------t Z1 5010: 21 97581 601 1001 1941 164: 86: 601 0: Q: 01 01 31 TT60: 31 8Z161 ----t--------+--------t--------t--------+--------t--------t--------+--------+--------+ 41 6560: 4; 3440: 51 4Z141 51 2400: 6; 0; 61 01 71 01 Tf 0, 8; 0; 8; 0; 9; 0; 91 0; ---------+ +--------} ; Z656Z1 1 Z87151 t--------+ +--------t 3 LINE: 3+00 1 2 3 4 5 6 7 8 9 +--------+--------+--------+--------t--------+--------t--------+--------+--------t--------t 1 47.51 45.9: 50.01 40.01 40.01 47.5; 0.0: 0.01 0.01 0.0 t--------t--------+--------t--------t--------t--------+--------+--------+--------+--------+ 1 64: 100; 193; 164; aa; 641 0; 01 01 01 +--------+--------+--------}--------+--------}--------+--------t--------+--------t--------1 t--------t 1076: t--------- +--------+ +--------+ 1; .43 1: 4750: Z1 5000; Z1 94331 3: 77201 31 8200; C. 6560'. 4; 3440; 5; 4085; 51 Z5601 61 01 61 01 7: 0; T; W 3; 01 81 0: 91 0: 9: 0; ---------t ---------- 1 Z6495: : 28338: +--------t ---------- t--------+„ 94 1 fl --------- > i TYPICAL VIL'r1 �t A ONE -STAGE LAGOON SYSTEM , E I I i I Confinment Building Top Wf.�dth 12.1 �..��. I I Settled Top Elevation 52.0 . f OUTLET PIPE HLEV. Pit 1+ SS 3 I-L SS 3 1 .I TREATMENT ` LAGOON i i Depth — 10 Pipe (tweeds to be adequately supported) :! Bottom $lev Ia tion 4 '0 • r U. S. pl►l►I TNffNt or ANICNITURI K-M-44 soil cmSerwtlon l wvice Nov. 7/91 PLAN OF EXCAVATED WASTE STORAGE PIT NAME: Larry Barefoot Date:.5/3/93 County: Sampson Address:' Rt . 1 Turkey, NO 28393 24a1 NINTH !< D[ Rapt 3 t0 I w• p .r lri. la1 BLM. APBID "07148 w 1 m� 44. irl. My'no atv. I r� (Us bath tar vahm =1atatl4m) Use of facility: Capacity: one M Soil Type: Bench mark Deser aa: Bottom Boreal Liquid Level Storage for normal Precip. Nax m m Liquid Level 25 yr. Storm Storage Crest MM Max.Flov Depth Freeboard Top of Dam T.B.M. Elev. 40.0 Blev.- (+) Ft. Slay. gn (+) "7-...-.„tt. Elev. (+) Ft. (+) slew. • E1ev S.,,. i 'OG d i 5A fit- V L 0 . SC'. EN6 4154 Nl.v 5 r . North Carolina Agricultural Extension Service- - - - -- aste Management BWWiCW and Agrr="?d Expo rring North Carolina Stag L LIOPSZ'Dt= 4►STx SAICYL'aRC , ANA== AD CdLCff=09 Of LO Li'raC=ON RATES _ Jams C. _ Barker* I. SNP.= COLLTLT= A. Bad-8o13.d tat N mars -.-� — — i . Scraped dUutly f ran lot into spreader a. ftm lardad sprwWww, collect shoat 2 lbs of smun fro■ Ughmat Locations using asaastsliia soli store. ii. Frost su=W a. Collect about 2 lbs of sarasre lsoa +snider the szfaas crust seQidisng beddiai rent MI&Is Md sai* aaartallic aollectm. I. Liquid 2� lSsssf i. Vader•slotwd•floor pi= a. Extend a 1/20 wmatallie ccraduit _ oprm-n-both-ands into Sam= to pit floor. b .-- Seal aMr ead--of-aoadclit - (gyp. , by placing a tbs—b aver and _ of aoodait) tapping ors that bat entared loner and, reamm and m *cy slurry into plastic busMt at aoa zslllc caatainsr. c. Take sabsamples !`ram 5 or more locations or at least 1 quart. d. Min and add about 3/4 pint to atim-tallic saagls eostaiaer. as• 11. 3storior Munpe basin or tmk a. !labs sm r■ree bn bws wall ached with a liquid r OOM nheppar•a=itaeor pMP or propeller spirator. b. 2dw ffidw has f m Shona 3 *it Laasusus. ls+ar a0saw it■p of bar �s 0 We aid V& ss is a #&wazs bud". h� + ftnewsw sW SMONapes lee. iielegisel sad Wisidiwal ba�wssa� dwl, salt CNesl1421 $tare Oatwssity, &&I&, NC. Attachment K Pater 2 (if 3 11. SAWU PMASA?ION AID TRAMSFU {` A. Place sample into an expendable container that can be sealed. anus residues from container with clean water but do not use disinfectants, soaps, or treat in any other way. - B. Pack sample in ice, refrigerate, freeze, or transfer to lab quickly. C. band -delivery is most reliable way of sample transfer. D..If mailed, protect sample container vith packing material such as newspaper, box or package with vrapping paper, and tape. E. Commercial sam;,le containers and mailers are also available. Contacts.:_-_ =ASh3astirsAgriealtmrel Yob, Zee iii. lolyfoam Packers Corp.---- 7621 ftitepiue load - 2320 S. Foster Anew Richmond, VA 23237 wheeling, IL 60090 Ph: (804)743-9401 Ph: (312)398-0110 ii. Fisber Scientific Co. iv. HAS Cc __ .. 3313 Vinton Wma _ _90 —Fort Atkinson, 9I. 335-M '.� Pb*. (919)876-1331 Ph: (414)S63-2446 F. Private aamly'tical labs are available, but sale awlysss we antly. C. ?be MCDL provides this service war North Carolina residents. _----- J. Address: heath Casabas O'. putmens of Agriaaltta Agramemic vivisi= Plant/Vaste/'Soluzian Adrlsosy Section Blue Ridge Road Center P.0'. Box 27647 Raleigh, NC 27611 Ph: (919)733-2655- - Attn: Dr. Ray Campbell ii. Forward 84 along with the sample. iii..Include the following identification information with sample: a. Livestock species (dairy, swine, turkey, etc.) b. Livestock usaSs (swine -nursery, finishing; turkey -breeders. ,,- brooderhouss, grower, muter flocks grown an litter: etc,) c. Vsrte type (dairy -lot scraped mmwn, liquid slurry; Mon -pie slurry, lagoon liquid, sludge; broiler -bows litter, ateft4ils iv. Mine analyses performed as all somples: 2, 1. L. Ca. Va. k`, S, no IMF at ft* S v. Additional analyses performed apes reQuast: ON. io. U. 21. F4 9; -S cd - SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Source Cause BMP's to Minimize Odor Site Specific Pract+ces Farmstead Swine production [ I V alive or wooded buffers; { Recommended best management or ices; ( Goad judgment and common sense Animal body surfaces Dirty manure -covered animals ( ) Dry floors Floor surfaces Wet manure -covered floors lone floors: I ytv, aterers located over slotted (loons; I 1 F•jeders at high and of solid floors; l } Scrapa manure buildup from floors: (1 Underfloor ventiia6on for drying Manure collection pits Urine I I Frequent manure removal by flush,pit recharge.or scrape Parital micorbial decomposition (} Underfaor ventilation Ventilation exhaust fans Volatile gases; t�a intenance; Dust ( tficient air movement Indoor surfaces Dust (,y Vashdown between groups of animals (] Foad additives; (] F•ioder covers; (I F•rad delivery downspout extenders 10 fnedercovers Flush tanks Agitation of recycled lagoon [ I Fl.,sh tank covers liquid whiles tanks are filling (1 E. tend till lines to near bottom of tanks with anti siphon vents Flush alleys Agitation during wastewater (} Underfloor flush with underfloor convoyanance ventilation Pit recharge points Agitation of recycled lagoon I I Extend rechard lines to near bottom of liquid while pits are filling p+ts with anti -siphon vents Lift stations Agitation during sump tank filling [ I Sump tank covers and drawdown Outside drain collection Agitation during wastewater { I Bux covers or junction boxes conveyance End of drainpipes at lagoon Agitation during wastewater 11 Extend discharge point of pipes underneath lagoon liquid level Lagoon surfaces Volatile gas emissions Biological mixing Agitation (.YPropar lagoon liquid capacity { I Correct lagoon startup procedures I I Minimum surface afoa-to•volume ratio I I Minimum agitation when pumping I I Mechanical aeration I I Proverybiologicai additives Irrigation sprinkler nozzles Nigh pressure agitation (�rr e on dry days with little or no wind Wind draft I Minimum recommended operation pressure ( I Pump intake near lagoon liquid surface ( ) Pump from second -stage lagoon AMOC••November 11. 1996 i Storage tank or basin Partial microbial decomposition (1 Bottom or midlevel loading surface Mixing while filling O Tank covers Agitation when emptying f l Basin surface mats of solids O Proven biological additives or oxidants Settling basin surface Partial micobial decomposition 1) Extend drainpipe outlets underneath liquid Mixing while filling level Agitation when empv} ng I 1 Remove settled solids regularly Manure, slurry or sludge Agitation when spreading f) Soil iniection of slurry/sludges spreader outlets Volatile gas emissions () Wash residual manure from spreader after use O Proven biological additives or oxidants Uncovered manure, alurry Volatile gas emissions while drying ( ] Soil infection of slurrylsiudges or sludge on field surfaces l) Soil incorporation within 48 hours I 1 Spread in thin uniform layers for rapid drying (] Proven ' ogical additives or oxidants Dead animals Carcass decomposition ( roper disposition of carcasses Dead animal disposal Carcass decomposition f I Complete covering of carcasses in burial pits pits (I Proper locationlconsiruction of disposal pits Incinerators Incomplete combustion O Seco ry stack burners Stanoing water around Improper drainage KGrada and landscape such that water drains facilities Microbial decomposition of away from f ilitias organic matter Manure tracked onto public Poorly maintained access roads ( arm access road maintenance roads from farm access Additional Information: Available From: Swine Manure Management; 0200 RuleISMP Packet NCSU-County Extension Center Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Shoal NCSU-BAE Swine Production Facility Manure Management; Pit Racharge--Lagoon Treatment: EBAE 128.88 NCSU-SAE Swine Production Facility Manure Management: Underfloor Flusa--Lagoon Treatment; EBAE 129.88 NCSU•BAE Lagoon Desig and Management for Livestock Manure Treatment and Storage; EBAE 103-83 NCSU-SAE Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet NCSU-BAE Controlling Odors from Swine Buildings; PIH-33 NCSU-Swine Extension Environmental Assuranc Program: NPPC Manual NC Pork Produces Assoc Options for Managing Odor: a report from the Swine Odor Task Force NCSU Agn Communications Nuisance Concerns in Animal Manure Management: Odors and Files; PRO107, 199S Conference Proceedings Florida C000aranve Extension The issues checked ( ) pertain to this operation. The landowner/integrator agrees to use sound judgment in applying odor control measures as practical. I certify the aforementioned odor control Best Managment Practices have -been reviewed with me. Lr (Landowner Signature) AMOC--November 11, 1996 INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's to Minimize Odor Site Specific Practices (Liquid Systems) Flush Gutters Accumulation of solids [ ush system is designed and operated sufficiently to remove accumulated soiids from gutters as designed, ( I Remove bridging of accumulated solids at discharge Lagoons and Pits Crusted Solids (] Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the -Crusting of solids to a depth of no more than 6.8 inches over more than 30°A"f surface. Excessive Vegetative Decaying vegetation (A`oMaintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. (Dry Systems) Feeders Feed Spillage (1 Design, operate and maintain feed systems le.g., ' bunkers and troughs) to minimize the accumulation of decaying wastage. () Clean up spillage on a routine basis (e.g. 7.10 day interval during summer; 1 5-30 day interval during winter), Feed Storage Accumulations of feed residues I I Reduce moisture accumulation within and around immediate perimeter of lead storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). O Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. Animal Holding Areas Accumulations of animal wastes (] Eliminate low area that trap moisture along fences and feed wastage and other locations where waste accumulates and and disturbance by animals is minimal, [) Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.a. inspect for and remove or break up accumulated solids as needed). AMIC•-November 1 1. 1996 Dry Manure Handling Accumulations of animal wastes I I Remove spillage on a routine basis le.g. 7-10 day Systems Interval during summer; 15-30 days interval during winter) where manure is loaded for land application or disposal. i 1 Provide for adequate drainage around manure stockpiles. ( I Inspect for and remove or break up accumulated wastes In filter stripes around stockpiles and manure handling areas as needed. The issues checked ( ) pertain to this operation. The landownerrntegrator agrees to use sound judgment in applying insect control measures as practical. I certify the aforementioned insect control Best Management Practices have been reviewed with me. (Landowner Signature) For more Information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27895-7813. AMIC--November 11, 199e EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) EMERGENCY MANAGEMNET SERVICES (EMS) SOIL AND WATER CONSERVATION DISTRICT (SWCD) NATURAL RESOURCES CONSERVATION SERVICE (NRCS) COOPERATIVE EXTERSION SERVICE (CES) spa- 2143 it % r This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave you property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1 . Stop the release of wastes. Depending on the situation, this may ore may not be possible. Suggested responses to some possible problems are listed belwo. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that cause the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -possible action: a. Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon, b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 1 2. Assess the extent of the spill and note a.ny obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as .employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone - -, After hours, emergency number: 919-733-3942. Your phone call should include: your name, facility number, telephone- number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the sitution. b. If spill leaves property or enters surface waters, call local EMS phone number. c, Instruct EMS to contact local Helath Department. d. Contact CEs, phone number - , local SWCD office phone number and local NRCS office for advice/technical assistance phone number - -. 4. if none of the above works call 911 or the Sheriff's Department and explain you problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or problem to minimize off - site damage. a. Contractors Name: �a�%s C���•� b. Contractors Address: c. Contractors Phone: 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: b. Phone: ._ �._ SU - 7 ge 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste managment plan to keep problems with release of wastes from happening again, 2 MORTALITY MANAGEMENT METHODS (check which method(s) are being implemented) { ) Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial be at least 300 feet from any flowing steam or public body of water. - Rendering at a rendering plant licensed under G. S. 106-168.7 ( ) Complete incineration - ( } In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture. { ) Any method which in the professional opinion of the State Veterinarian would make possib�e the salvage of part of a dead animal's value without endanger'Eng human or animal health. (Written approval of the State Veterinariz,n must be attached) OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for.winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: '- Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface ---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment ---look for- 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. i Transfer Pumps ---check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your Igoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity I ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the Iagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. Practice water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels ---high levels are a safety risk. A Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. Doug Niemond TDM Farms PO Box 300 Newton Grove, N.C. 28366 Mr. J.R. Joshi DENR DWQ 1617 Mail Service Center Raleigh, N.C. 27699-1617 Subject: Application No. AWS820058 Additional Information Request Barefoot Nursery Dear Mr. Joshi: WAEr V El] mil, 770N !JfJ ! 2 3 2000 N°n-pischarg$ Permitting I have enclosed the irrigation design that was done for Barefoot Nursery. This design was done when the present irrigation system was installed in 1998. The original WUP was completed in 1993. The yields on the present plan reflect the original yields from 1993. If you have any questions concerning this please contact me at 910-590-6137. Thank you for your attention to this matter. Sincerely, '�2' :'O�'�7 � Doug Niemond Technical Specialist REVELLE AGRI PRODUCTS. INC. P.O. BOA: 68 508 WEST BROAD STREET MURFREESBORO. NORTH CAROLTNA 27855 TELEPHONE; t919i 398.3116 Irrigation System Design and Certification for Larry Barefoot Nurseries y WATT E F D 710N 2003 ion-Utscho;j;, permit ft i IRRIGATION SYSTEM DESIGN LARRY BAREFOOT NURSERIES 6/3/98 p, WEST NZ 1,p SpRlNK��� Landowner/Operator Name: Address: Telephone: TABLE 1 - Field Specifications IRRIGATION SYSTEM DESIGN PARAMETERS Lafz BAF, FOOT 1605 GOSH EN CHURCH RQ FAISON C, Z8=4f (gi9) 5GA - 00G4� County: SAM P&ON Date: L} UNt 9(33 EXITMrr D-I Approshnate h1azlenum Useable Size Fieldl orFleld2 Slope Number (acres) Sop Type (Y.) Crop(s) Alartmurn Applleatlon Ra d (Inlhr) Mazlmum Application per Irrlratton cycle3 (hiclies) Conuunats ! .5 < 5 r CL . VD .50 * NEv cPE KATL 6C)TH NEL,�N P-1o0 GUNS ON T HE SIB M LATEP-AL LINE x ISee atlached map. 2Tolal field acreage minus required buffer areas. kefer to N. C. Irrigation Guide, Field Office Technical Guide, Section 11 G. Annual application :oust not exceed the agronomic rates for the soil and crop used. NRCS. NC fUN'E, 1996 r EXI Orr D-3 TABLE 3 - Solid Set Irrigation Gun Settings Nlake, Model and Type of Equipment: NE LSO N P- 100 BIG GUN ` BER KLE X E� E a T-F3M P J f'\Pi P Hydror F q Ficid-NoI and _LU%4-Ala2_ Wetted Number of Diameter [1 drams (feet) Ilydrant Spacing (A) Along Uctwecn P1 1clinc Pipelines Applicution Ruts (inlhr) OPERATING PARAMETERS Noule Operuling Operating Diameter Pressure Time (Inclics a Cun (rsl) (n) II dram hr Comments I I 2U0 I40 NO .43 .too 100 1 hr 10min 1�,O' 0r,-- .aa, 0crc� I 240 140 1140.q3 . LOO &0 I hr- Iornln. 120" Circ- - ctcrIs 3 I 2-lo 1+0 IA40 - 43 .(DO (00 nr I (D rr,. n J'ZU rir,�_. Pam GCr I 240 140 140 •43 . [moo (19!1) 1 nr ''-t _ �� !�~ Ct.- -ate, arrr 5 L' I.0 I'--} a O�r�S Y'(Y' '1 i a G CreS 8 1 19,40 1Iq 1140 .54 (p0 UO 5— min i` °Cry .Iq GCres Q 240 1C40 1140 �t .lr.c' I r j-.rr::r ;` �' ter: ' .3y 0CI(CS to I 2140 14C) 1140 dA Leo �� �,f,r I '?,)' `I' tr I I zyo 1i4 I=ao L,o f_�t:� �f l�,. .i-: 3{00�i�F.-. Ll 5'0 2 } 2-U0 . z1 LOO O� 1U0 COU 3( er oD tI3 0r,-� I 1y1 I 27O I UO `Q Z1 'hr I5 I Zy0 NO 2`7r�' 1 CA 0 I ZUJ7 `�L� ^� �.� ':, '} >^r Z0 . ` ZOU "t _ r G r; ISce attached map. 2Show separate entries for each pipeline with hydrants in each field. MRCS, NC JUNE. 1996 GXIT[Brr D-3 TABLE 3 - Solid Set Irrigation Gttll, Settings Make, Model and Type of Equipntent- SAM Hy rC4 fi� end Number of ne NO ll druuts Welted Diameter (feel) Ilydrunt Spacing (ft) Along Between Pi bellue Pi peihpcs Application Itute (inlhr) OPERATING PARAMETERS Nuule Operating Operating Diameter Pressure Tirne (inches u, Gun (psi) a Hydrant hr Comments i Z Iq0 y 3 0 Lr0 } hr ZDnv I, , ` o r 5 Cicir i 1 Z�o wo I qj `Z I .too Zhr- 15rr,1n foC; r r C. [ y 5 r,-. ( LID I� ;] 1 i_1,� Zi 1(Do �Q ? hr I Smin ��(� : [r r� U E- r_rrrrr, ZO ) 2-1)0 ILlo }`Iq0 •2-1 Aco Lo0 yrj orre' c' IQ01 ,ZI frQ) hy- iDmin = ,, -,- r--►r :-i ZZ 1 ZLIC) }l}ti: iJ . a? t-;� i^f M,n n r f - 3q crcs Z�j } ? 21 100 rl� 2+h( 15' rnw) jt-O' n r �1�. �, ��`if�ji� 35 �{�V ��U �7 4 lrntrl r� JU !i .C, f'D rc Z5 ? f� ! ',� I ``J ,35 •Ic0 � r�,i~�;��mn c;-- r�ii 2i50,"n. - �. 1qS) (CP r- Q In !' G GCres ISee attached map. Show separate entries for each pipeline with hydrants in each field. NRCS, NC TUNE, 1996 TABLE 4 - Irrigation System Specificalioos Trnveling Irrigation Gun Solid Set Irrl Intlon Flow Rate of Sprinkler (girnr) O t' OI pernting Pressure at Pump (psi) j CZ uns O rotj Design Precipitation Rule (in/hr) -aI Hose Length (feet) XXXXXXXX Type of Speed Contpensation XXXXXXXX Pump Type (PTO, Engine, Electric) Elee#ri Pump Power Requirement (lip) TABLE 5 - Thrust Block Specifications' nest Iner nmy proviae turust mocit uctans on sc arwe meet. TIIRUST BLOCK LOCATION I AREA (sq. ft.) 900 Bend Z .14 Dend End { .5Z Tcc I. Dh ) EXf1IB1"T D4 Jb{. YJIIA-f�f\\.J 1'fCIU Vi11l.G f 4{.I LLIlb111 IJI+IYL, Jti4l1 VII f r, ! fMl.{{l.G l.k{C 1JV-jJU, MRCS, NC IUNE. 1996 EM11BIT D-S IRRIGATION SYSTEM DESIGNER � WEJ:ST��P�e� Name: KRAIG A. WESTERBEEK , CID D * U a. o Company: SE-LF F-MPLOYEED - - _ � o�`�Address- D( iyvd irSAW, N C. Z��_ y4RD5F .` Phone: Cg(a) ZG -_t-7-g' REQUIRED DOCUMENION The following details of design and materials must accompany all irrigation designs; I. A scale drawing of the proposed irrigation system which includes hydrant locations, travel laves, pipeline routes. Iltntst block locations and buffer areas where applicable. 2. Assumptions and computations for detennining total dynamic head and horsepower requirements. 3. Computations used to delennine all mainline and lateral pipe sizes. 4. Sources and/or calculations used for detennining application rates. 5. Computations used to delennine the size of thrust blocks and illustrations of all lltntsl block configurations required in the system. G. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. Manufacturer's specifications for Ilse irrigation pipe antllor USDA -MRCS xtandard for Irrlgution Water Conveyance, N.C. Field Office 1eclutical Guide, Section IV, Practice Codc,130-DI). 8. The information required by this fonn arc the minimum requirements. It is lite responsibilily of the designer to consider all relevant factors at a particular site and address them as appropriate. 9. Irrigation pipes should not be installed in lagoon or storage pond embanluncnts without the approval of the designer. NOTE: A buffer strip 7-5 feet wide or wider must be maintained between the: limits of llte irrigutiort system and all perennial streams and surfucc waters per NC Statutes. NRCS, NC JUNE. 1996 1 � i� eiz- P L O c> L/ O 7zI I 1 lD�� 5 � • � $� �..���� �" � cam.}!' r-` � f lyd` ay �, C fit,. 3 n 1 -7�'�'�� c� In r. St, �y50 e ✓ �� �,ra rtit Ll5.. s. 3/ o LA r i or" r ►1 S AoLI Ao'x 5c) 1{ 3a0I x ),41'/'ob' = 4". Iyvt `Itcr _55' 1 f 1 1 lam, G V or�� JA L � 5 o) .39 LI q'T-) VCA �jLlbl K .3cl /ice 3:3 `` 11 16 - 2yQ' 39'oc) 3.3 /1J �l ►r G =C C �l v j v� v. rj b �'` U" t'^e a i. Y A 1 J C'l y c �- L, C k 131.(' r ` � f�o,�,�1tre 1-� tCi1O� 5•d5 LOSS ` �- �, MaX �it It1 �,e �101� �r or I L1 r I .kCtior 1�oSC Lv55+tip��i�t �jr•J� d~ •� �' S , C•� 73.0 �5� �bq 3 U P .73 le TBry\ L4/ A/ P 5 HC) K 0 C)0 A A N i s o3 fWl " ,5 (3s) LA oc Tee Lj'` C- �� u i . sj ,-� .7 U . 1. b(. C+ a I.6) x 1,I((L- ),Iy4a V.� � �Q s �C) 3 00 rl 1Qcve x �1.5 "/. C. X. a-1l15q = a (5-1)1�319I(ar•5 Tcz, . \qr— IRRIGATION SYSTEM NARRATIVE LARRY BAREFOOT NURSERY SAMPSON COUNTY EQUIPMENT This irrigation system is designed to use two(2) movable Nelson P 100 guns. Each gun should use a .60 taper bore nozzle on all settings. The system will be supplied by a Berkeley B 1.5 TBM pump powered by a 10 horsepower electric engine. All below ground pipe should be 4" Class 160 PVC. All fittings should be Schedule 80. I have included a sketch of a typical riser and of the pump configuration. SPECIAL REQUIREMENTS This system is designed to use part circle sprinklers. It is critical that the operator refer to Table 3 of this document for degree of arc settings for each riser to insure that waste will not be thrown into adjacent ditches, ect. Each P 100 gun will have degree of arc settings below the swivel point on the gun. Please refer to manuals provided by the irrigation supplier for setup procedures. The system operator should never set up both guns on the same lateral line. The pump used in this system is designed for a specific flowrate and TDH. If more than one gun is used on any one lateral, the desired gun pressure may not be acheived. SYSTEM STARTUP The system operator should contact either the irrigation supplier or the irrigation designer to assist with the initial startup of this system. CALIBRATION Please refer to calibration material provided. WINTERIZATION To protect this system from freezing, disconnect the gun assembly from the riser and drain. Store gun in a protected area. Disconnect both suction and discharge hoses from the pump and drain. J ui �r r Ocs ID opt �x', � � t Li Iry Y 1 10 �AcR�s • �,5� ■ �� 4 M Q L tA � s i A 9 rn G 4 � n 9 3 9 S a � a BER K E LE Y PU M PS TYPE "B" RATING CURVES o MOTOR DRIVE CURVE 4075 BATE 1-2-86 PAGE 1.02 SUPERSEDES All prev;ovsly issued F-4075 Curves CO&O., moteow C.I. ParL*& L01018 msck x& LO 10 18 Nominal OLP.M. 3600 Iffli-aiw: meftnw C.I. Pam me. S07367 vwswLSO7367 c1..6i Full Based an Fresh Water 9) 60' F. Maximum Working Pressure; 150 PSI 30 . . . . . . . . . .. .. . . .. . . ... ........... .... ... �20 ...... ..... . ..... NPSHR .... �t ........... .......... I.- ...... ...... ..... ............ ........... ......... J- ..... . ..... ............. . L ........ i ............. - - -------- ...... .. ............ ..... ..... ........ . T ....... 10 ...... ... ...... .... ........... ............ . ............. ...... ... ............ 200 4 ............... . . ......... ...... . .......... LU 46 LWO 175 :X.I.- %... 3 . . . . . . .. 'I -' 5D::..:. - , . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ISO .......... ..... 58% OFICIENC .......... .......... ......... .. . .... ......... .... .. ........ .. . ........ . ....... .... .......... U j .......... . . . . . . . . . . . . . . . . . . . . . . . . . . . z- 125 ............ L .... ............ . .. ..... T.:. . .. ...... .. ............ ........ ...... . ..... ............ ..... .. ......... ........... . .....sow ...... 100 ........... .. . ... . .. .... .. . ....... ..... 75 . . . . . . . . . . . . . . . . 7 SO . . . . . . . . . . . L . . . . . . . . . . . . . . . . . . . . . . . . ....... .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I. 25 . ....... ... . .. ..... 0 F 0 10 20 30 40 50 60 70 110 90 100 110 120 CAPACITY IN U.S. GALLONS PER MINUTE C-5035 T-3207 Sw. -dft C-3035 0smd 3-1-72 :tea 7-30-85 maoELS 11/2T P L War ustama C.I. pamus. L01018 woemma, L01018 Nominal R.P.Y. 3600 y . Nmawwr: uameaa C.I. pam ma, M07295 f7/8(:lw@m,X& See below Die. 6-9/16* Based an Fresh Water 0 80' F. S32401(li U1 Maximum Working Pressure: 130 PSI 30 ........... . .......... . . ........ NPSWR ......... A 20 . .. . .................. ............ ... ...... .11.r .............. 7 a Aw. 1 Il.Aue., ';25Hg�Q-10 6 .......... 7. "M07638 :'J'S3423i X .... ..... . .. S3 r"9t,1,6 I'0 ."H' 1. P) - 65% 73 ....... 0 z 7 74% Lu hu L ........ 175. .61 Na;--f7—t HP) 70 % .... .... ... .... ........ 15'em'u, 65 HP) 60% c 125, 7. -7�. z 7= 7 ........ ... 7' .... ... . . ... ...................................... ........ . 25i........... . . ... .......... ....... ....... . . .. ................ ...... .... .......... ...... ... ... . . ........ .......... oL... ............... .... .... ... ... ....... .... ........... . ........... .. ...... * ....... 0 so 160 150 90 CAPACITY IN W.S. GALLONS PER MINUTE THE NELSON SR100 BIG GUN° r M61e pun For The Money'. Adjustment -free operation. You can forget about Minimum vibration and stress. Nelson's unique dual adjustments in the field with the Nelson SR100. A arm drive does away with the rapid "flash back" reverse patented dual drive spoon provides consistent forward action. This minimizes wear on the gun itself and and reverse drive through the full range of nozzle sizes . practically eliminates vibration and stress on the riser or and pressures. No adjustments needed on the braking pivot end boom. It can also reduce cart turnovers on to a either. Or on ally other part of the gun.`It's , r: high user travelers: `1 �'+• ��� `' .ks esigzzed 'with a minimum of moving parts to`sinaplify , ;' ;; M4 'ir'`` A. t -toperation'and minitrtiz ' <<;;;ry:�.". = ,,Y:i "aith_ Wit nozzlesizes'fro :5" {12. mm) -" it :r e maintenance.' u+ �' Throws f er. W' h m' 7 = 1, , . ..;,,.r L1=. �' , , .t._ s .. ti#�' = t` .;°L;;::.::� �� �J ., �'thi'ough.l.0" (25.4mm); the SR100 has the widest �(�' Longer Life. The reasons for the SR100's longevity are :',; gallonage range `of any gun in its class. It can out throw;; smooth forward and reverse action, less vibration, twin and rover more area than any othergun its size It also ball bearings instead of just one in the lower housing, performs better and more reliably at low pressure and is unit, plus a special, water -tight seal to protect the :available with the optional 100DN Diffuser Nozzle to bearings from damaging moisture and dirt. break up the low pressure stream into smaller droplets=T ` l . ..,. r ��•_ :' ..:.. ;fir,.�r`•�, ,.��:. •" - � � 'ijt.: �-�� .. '� •;—se cr��. .:.:'�.}*.. .,<.�i'z; - •4 t,, t.a s•"t• '1.r.7 - ..;}•_ ':+�}.; :!`�' - e. :,'y''i•-' / ' 1:'ti-1•`ri: .`y.;..;` '.�1•:r.':..�': %' ; ,:� yFi- "�': • '�1 :� f u • No reyend�emaintenancAilbearin sure sealedario`:':`'' p g -r. ' •� The arc`you set 35 the arc Don get: Pretty'close l5 not :�' Irti 4w Mf,.i' .. lubricated for life so there's no need for grease fittings o ': i� close en`bu .:With the Nelson SR100, ou et recise : ;`� rP." S� Y g P ,:r, �� periodic preventive maaintenance.'< ,arc control with no overriding of the stops. Quick and 'easy arc setting from 30' to 3301. 2. VANED RANGE TUBE DUAL ARM DRIVE Reduces turbulence and Reverses the gun at a maximizes hydraulic smooth, steady speed. performance. Out -throws .L. competitive guns.dr _-�- PROVEN BRAKING,,:, SYST7rM � "�•• Needs no adjustment.' •~ � - .• � J PATENTED DUAL DRIVE ' Longer wear fife. �; No adjustments needed for.,..:.., consistent forward and reverse drive. :STANDARD HIGH PRESSURE OR OPTIONAL LOW'... PRESSURE NOZZLES -" PART CIRCLE/FULL CIRCLE Precise part circle arc ,`•? ,-control from 300 to 3300. =' r ouick, easy arc setting.-' Cannot override stops. TWIN BALL BEARINGS T �. •X. , Two ball bearings Instead of ; • - -'one for longer wear. Special _ : r: `.: ,'' r►:;. protective seal keeps out moisture and dirt.^ } t` INTEGRAL THREAD - HOUSING liminates need for flange`. adapter, N. a'..,. Note: If a higher gallonage gun with a greater distance of throw Is required, the same benefits and quality features are available in the Nelson SR150 BIG GUNT shown on page 4, BIG GUN° PERFORMANCE TABLES 100 SERIES -TRAJECTORY....,.' .� ES BIG GUNS 24 r.11 s 1100 T TAPER a0RF N0771_FS . "'A. UNITS ? P5.1. ¢ Nolae 5' GPM pIA. Nozzle S5' GPM DIA. N01218 6' GPM DtA. Nozzle 65, GPM DIA. Nozzle 7" GPM DIA, NOi•If QZZI GPM pIA. I NOl21e P l I GPM DIA. NaZLle B" GPM DIA Na2ile 9' GPM pu Nozzle 10'' GPM DIA 40 47 191' 57 M. 65 213' 78 222' 91 230' 103 240' 118 250' 13A 256' 152 262' 50 50 205' 64 215' 74 225' 87 235' 100 245' 11S 256' 130 265' ISO 273' 155 200' 204 300' W 55 215' -09 227• 81 240' 96 250' 110 260, 125 270' 143 280' 164 2116' 1a2 294, 224 316, 7D 60 225' 75 236' 85 250- 103 263' 120 275' 136 283' 155 295' 177 302' 197 310, 243 338' al) 64 235' 79 248, 94 250' 110 273' 128 285' 146 295, 16S 305, 189 314' 210 325' 258 '' 354' 90 as 2AS' 93 25a' 100 270' ill 263' 136 295• 155 306, 17S 315, 201 326' 223 335' 274 362' 1O0 72 W. 87 26a' 1DI 200' 123 293' 143 305, 163 316' 155 325' 212 336' 235 345• 2a9 372' tt0 79 265' 92 278• 1it 290' 129 303, ISO 31S' 171 324' 193 335' 222 3"' 247 355' 304 380, 'A+aOaWa'oN)r w9h-MOO i Moo. :.:�, ? �,' " i'.kn }3 ".,z rCy; R,:. •.. sc." 'r.._ZyirY•u. t: _ ' •�: `.;.:,•' '� :�;_ • :':r .•k;;,,-.> � ..,,,.r,�t+.'rsl'. ; �'.�'. ';`;fir• 1((,,..� �'9t- �, r.': `r?} � C'i°� .'n:'' ,•r. .1'r�•y. y:�i�•L {,1. '' Jr..l�)'• s_r --100 R RING NOZZLES U.S. UNITS w ��•• j• ' .=T :' A PS.I. Ainq 1, O GPM DIA. Sing .768' GPM DIA. Rinq atY GAM DIA. Ring eS7' GPM DIA. Rinq a95' GPM DIA, Rini 927 GAM DIA, Ring .%$* GPM DIA. 50 74 M. 68 225' 100 230' 115 240' 129 250' 150 255' 167 260' 60 a 235' 96 240' 110 245' 125 280, tat 27V 164 275' 183 280' 70 66 243' 104 250' 119 260' 135 27S' 132 290' 177 295' 198 300' 80 9• 25S' Ill 26S' 127 275' 145 285' 163 300' 189 305' 211 315, 90 99 263' 117 _ 275' 134 265' 154 295' 173 310' 201 315• 224 325' 100 105 270' 124 200' 142 295' 162 305, 162 320' 212 325' 7.36 335' 110 110 275' 130 290' 149 305' 170 313, 191 325' 222 335 148 3AS' 'T11a liiarrt♦tar o1 throw a apl7raxlmat 3!1� lase for 01a 21 Srajacaory anlgh, 64� Maa for 16• 4 ,• :� :�c. 1Y�tr~+�`. a . :�• 'r,« .. .'/.1,$•'1'•r'I�'9rgs•'• '�`� ,;:"�'t�•' l+•a.•�•�'•'a ,e. SERIES BIG GUNS-.24°'TRAJECTORY`":': `;: , i _�.q;:.�: ' `i.��,,.. '•, �.:a t::.�'=1 �i` � �,.,r :� ._4L ... ��' r• '' > r" � r 150 T TAPER BORE NOZZLES U.S. UNITS 't '� v �. P5.1. 140=10 .T GP -A DIA. NOzzte d' GPM DIA. Nozzle .9' GPM DIA, Nozzle t.0" GPM DIA. Nazzta 1.1' GPM DIA, NOZIIe 72' GPM DIA. Nozzle 1�• GPM DIA, so 100 250' 130 270' 16s 290' 203 310- 255 330'.. 30D 343, 3SO 360' 60 110 265' 143 253, W305, -725 325' 275 345' 330 365' 385 380' 70 120 260' 155 .. 300, 197 320' 245 34V 295 380' 355 350' 415 395' 80 . 129 290' 155 310' Do 335' 260 355' 316 375' 380 395' Ads 410, 1 90 135 'WI 175 320' 223 345, 275 365' 335 , 390, 405 410• 475 425' 100 IQ 310, 105 330' 235 355• 290 375' 355 am, 425 420' Soo 440' 110 150 320' 195 W. 247 385, 305 385' 370 4i0' Am 430' 525 430' 120 1S-, 330' 2D4 350' 256 375' 320 395' I 385 420' Ass AAC' $45 48o, • fir.:. - r: • r .. .. - ':�:r r 7 . 150 R RING NOZZLES - U.S. UNITS . . 1 AIIIIIIIII 7IS1. Ring .a6" Gam :IA. GPM Ain q .97" DIA. AinR 1.06 GPY. DIA, Ring I.t8 GPM DIA. Rtnq 1.26" GPM DIA. Ainq 1.3a" GPM DIA, Ring 1.41' GPM D1A. 50 100 245' 130 M. 165 285, 205 255 320, 300 335 350 350' 6o 170 250' 1a3 280' 182 3DO' 315- 275 335• 330 ISO' 385 363' 70 120 270' 1SS• 290' 197 310' 245 330' 2" 350' 355 36S' 41S 360' 80 125 23o' lay 300, DO 320, 260 3AC' 315 350, 380 3a0' LAS 395' 90 135 290 17S 310, 223 330, 275 350' 335 370' 4os 390' 475 'MI 100 143 300' ta5 320, 235 340' 290 360' 355 380, A25 AOC' $Do 415' t10 150 310' 1'S 330' 247 M. 305 370' 370 3W AA 410' 525 '425' 129 tS7 375' 204 335' 258 380' 1 320 380' 388. Opp' L A65 420' SA5 435, im uiarneler OI LnFvw Is apprOxlmalery 3% IOU IOr 21e 21 Ira)eC0ry single. •:�'`IF .•^•' • ', o" :.j 4.4 . . •.ram - 200 SERIES BIG GUNS -- 270 TRAJECTORY",•. 200 T TAPER BORE NOZZLES - U.S. UNITS P5.1. Nozzle I.Gs" GPM DIA, No221e 1.1, GPM DIA, NolLle 1.2" GPM DIA, Nozzle 1.3' GPM DIA. NOzlle 1.4" GPM Du. Nozzle 941 GP'4 DIA. Nozzle 1.8" GPM DIA. Nags 1.75 GPM DIA, Nozzle 1.9' GPM DIA. 60 250 345 263 355' 330 375' 38S 390, 445 410, $15 430' ass 445' 695 470' 825 425' 70 270 360 i 310 360' 35s 325' 41S 410, -Lao 430, 555 450, 630 461' 755 425' 820 51s' 80 290 375' I 330 396' 360 410' 445 430: 51S 450. $90 470• 675 465• SOS 515, 9".D 535, 90 310 390' 350 AIc' 405 425' 475 445' Ss5 Ass, 825 445' 713 505' 6s6 535' 1105 555' 100 325 400' 370 420' 425 440' am 460, $75 480, 6b0 500' 755 520, 23D 550, 1060 575' $to 3A0 410' 390 Am, 445 450, $25 470• 605 495, HE 515' 790 535' PAS US: 1tto $90' 120 355 A20' 405 440' 465 490' 545 480' 630 SOs' 725 S30' 825 550, NIS 580 1160 605, 130 370 425' 425 AAS' ABs 465' 563 465' ass 515' 7S5 Sad' a60 580• 102S 190' t210 620' 200 R RING NOZZLES - U.S. UNITS .' PS I. 1 '," Ring (1 29• aCuali GPM DIA, 1 ?y• Ring (L46" actual) GPM DIA, t '.' Ring It 564 actual) GPM DIA, 1 +q^ Ring [1.66" actual) GPM DIA. I $." Ring 11.74" actual) GPM 00%. t ';' Rmq f163" actual) GAM DIA. 2" Ring 1193' actual) GPM DIA. 50 230 us, 300 330 335' 350 770' A10 390' 470 405 535 420' 540 m. 50 2SO 340' 370' 365 390' Ads 410, 515 425' 585 AAO' 625 4S5' ' 7'1 270 355' 355 335' 4IS 405' 480 425' S63 440' 630 455' 755 475'' 60 290 370' 380 400• A45 420' 515 :40. 690 Ass' 675 970' 805 490, 90 310 350' 405 41V 475 435• 545 A55' 625 470' 715 46S' 955 505, 100 32S 390' 425 425' $00 445' 575 ABs' 560 a110' 755 Soo, goo S20' 110 3A0 4t ]• 445 435' 525 453' 609 475' 895 490' 790 510, 945 63S' 123 355 410• "W 545 465' 630 485' 726 Soo' 925 520, 963 545' t30 370 41S' 48S 450' ass 470' 555 490' 755 50S• a60 525' 1025 6S0' r vv- c- ;crow -a nooroxrmalary 4w less ror me 10- lralectory angle, 5% lase for IAe 21' trajectory angle, "•e 3 3 3L'ti'-I.1zrmance data has been obtained under ideal teat conditions and may be advanety affected try wind, poor hydraulic entrance condAllons or other lectors. Nelson irrigation Corporation makes no represenlalidn regarding droplet condhion, uniformity, or application rate. ' 0 be fabricated in almost any configuration. Some epoxy coated fittings include stacks and hydrants as an integral part of the fitting. Occasionally it may be necessary to connect PVC plastic pipe to steel or CA pipe. This connection can be made with a coupling called a transition or repair coupling. In -line valves can be supplied with connections to gasket pipe. Thrust blocking is required for gasket pipe. Most thrust blocks will be concrete.. Manufacturers recommended thrust blocks at any change in direction greater than 100. Figure 1-gives an example of different arrangements for thrust blocks. 1 Figure 1. Example of different arrangements for thrust blocks. -5- INSTALLATION V ®� Table 4, (,I:SCR I PTION Of I: hi M1;01'f f:NT hi A Tf. R 1 AL CL A.."$ I It A 1111N\ iDiamond Agricultural PVC Pipe should be assembled and installed with uniform and continuous support from a firm base in accordance with the installation procedures provided in ASTM D2321, and the Installation Guide for PVC Water Pipe (a "pocket -sized" edition is available from your representative or from Diamond Plastics Corporation.) Embedment materials are to be in accordance with soil classifications listed under Unified Soil Classification System, ASTM D2487, and ASTM D2488. Te assemble, clean mating surfaces of the bell, spigot, and gasket. Apply gasket lubricant (furnished by Diamond Plastics Corporation) to the entire spigot end up to the reference mark. Also, apply lubricant to the contact surface of the gasket. With the pipt in straight alignment, push the spigot into the bell up to the insertion line. If a pry bar is used to apply forcc, the pipe should be protected by placing a board between the bar and the pipe. )f norrhal force does not complete the joint, disassemble the joint and examine the parts to make ce,;ian they are free of obstructions. Visually inspect the completed joint to insure the gasket has not been dislodged. T2ble 5. APPROXIMATE Cu]DE FOR ESTIMATED RANGE OF DEGREE ISr COMPACTION VERSUS EMBEDMENT CLASS AND METHOD OF PLACEMEN7 AS PERCENT OF STANDARD t'ROCTOR DENSITY OR RELATIVE DE.NSIT1 FOR CRANL'LAR MATERIALS IN PARE.S'TIIESIS" CLASS OF EMBEDMENT I II 111 IV MATEMIAL VESCRIIT(oV Glft" swWwGn.N Mi-d Gn.n Fine Crain Mufefwl sail, Cluw Sods S0d1 oruwlrw m Mwr rewrul rawse I 90 9 19 tr 10 I.— \ ar 11w1 «nrh. S0.9 ctnwr+:J.c.l Mcmd l of Mo.'1n,v, Cry,-.:) Dow, Ranh Cow-pr, e}Va. nu P" 95,100 951W. 9$100 94100 u r .W, 413-nm .50• IUh t D•'w••r, b1 A1rl9k r395 I Jaw 941 95 7$.90 .0-1 ((ills) jib 1:;; I CY Whe• f 91 wwaual 091 Nosy Ily.j riu Gf}W 1111"M Irr.: U+r ro kc I rA WI (all 1 V I.:1• f11 T5 e{ « Iry••1 (V ell _ yJ1 _ __ rnil Ili RI {i MCI—, -I. ' 11... y1.A ..... .. 1n .t'[•w...M.r r.wj a h..n,; • ..1. (•• .... 1 .....-y.w. J .I..I.rrl..r..• . r,�-...1.. ..•I ....N•JW., .n J.IIr.. .. - 1...r1 .J .wl 11« y' .. , .t .I .. I+ ...J. f�r«IJrn r .... .. ... ...,w...._,,, .. .. rr 1•r- •• A, 1..11 &Y1.. ..1-1 --.,. .y .. .1.. rlw .nr..w.• I.« y ..» IN, %AIL A111L ot_1Cllrllll\ -II' Chah Tl rl 1tw Ti.elAt CLA)SMtAlltl% ,.., t 1.N�nj w.. r.irh h,•iw, ,e,.�•1 w. rr awr. Ir'• a. rr..wtJ Y.N .....1 ti~.:n w rl. rM/.tl ,I. j, rirdrr, r rrrwr rwe[u C5M1 rI Shh'a Cav w,v 1.'Wal I...11. ,.N I.a.11 ,w ri.--y11. Iq-Ir M w. 1,11 Vr[ .• ..J Y I. Mlrn ...err M N. r 1-1. rAF1 NM 9A♦-...•r'J •� M.. 411 ,�.• Ck.w. G Nwr1r pMN pa.rh W /n..l..w ...Iru, b,k .- �� hr-. Yn •. .. r .J - nYY (1KW -r..:wN r. li.• r IM.I ►Wf NM rya .. ,1 4.1 • rl..w sw wrh "",i .w. rJ 0...rrq ,rW,. L.L r. r.r. .1... Iw.. Vr:.f ..•rw h r,x.•...... hl.. i I.r.. ►1.wr ran 91• .n.+d •+ w. 4.1 ..... 13: w 1!' r•r1, tlWJ.wr.wl ,...rllr.wl. I.•M .. r. 1...+ •YR .r .•..,., MarNw•4146.rr.•-.J.�.'y,Hry.: rLM CI... Ili S.W.••• rJJ S.q t•1•N.. trawl-.w ..h r..../r. "rl .• •..•r .J ...w. h....w ,.v..wJ .� /:• I .ir•.. Mrr MM YI'{ ..-..W w Mw 4.1 •.r••' rC CI„Ir n.. w.......V.l . ..-.. .J ....•.. w...... ....,.,J r. M.. a .w•I, µ.rl ti M. :.a. .. •. SM t.br Iwr..w.l.h rr Nwr ...r, VVS ... ...... Iw .. p...• N•• . .... M., A. 9K rnaxwJ .w ri.. 7l•I .e r sr C1.rr1 .w-..w chI ww. •h.r o•.w Vrr ..r...... Y r Flwr 11M Yrt rn.rr.l ..• 1... i,.l .• •r CI... 1,• 5..1- ltL ..M. » .1. l ....I .. Iw..,.ny I.ly. .rnr .N.. ... l h.... .....� ....-. ..� CL 1r 1. 11! .J b. .: J...n W.. ... .. ..L, . xM NM Ilar, LV.W h— ; .r kr - Yn ....... M L.w,w rbr, yl \qw Mw• lu • .r. Lr•••S -•n• ... . .... . M.i .. Cla• SrJ, rL Ihr.n r. .wore SIK Z. rr. rr141 Kr.:00 Iv r R hn. .rr5 w wrr hghlr r,.n-. rwb AST.r 11 1411. I Irrr. 1.. CI... I w..Y,..I ... • G a..rru,1 «rw ASTM 111ji1, k.. 0. Si P.I. +, M1 ..•.r Iw r.: r-J.AIr «.II ASTM I) 1,11,'Inih .nw 5: . 0r6 r...... rluHr,rYi.r wl w m.r /harintli.-ir of 471n. tl Nlw .! CI... III The haunching area is most impor',Lnt to the support of P%1C pipe. For good support, the haunching _r:a should be compacted to the denSiliCS given in the Lon- Term Deflection Chart. Figure 2 .rl irngl ul ;` iI Diamond ASTM D-2241 iPS Pressure -Rated PVC Pipe Approximate Coupler Dimensions A A O.D. C Size Gasket Race Socket Depth 2 3.166 4.500 21/2 3.719 6.000 3 4.434 6,000 4 5.603 5.000 6 8.252 6.250 8 10,420 6,500 10 12.762 7.500 12 14.952 7.500 D-2241 Pipe Dimensions Minimum Wall Thickness D- I7a5 SOP 135 SDR•21 SDR 26 SDR 37 $ SDP 4I 5.1e 00 SCMAO 315 PSI 200 PSI W PSI 126 PSI IN PSI V1" .840 A09 .062 14 " 1.050 .113 .066 1 1.315 .133 063 1 1.660 .140 .079 .064 .056 1'4 900 145 .090 .073 .058 2 2.375 .154 A 13 091 .073 2'4" 2.875 .203 137 '110 .088 3 " 3.500 '215 167 .135 .148 4 " 4.500 .237 .214 173 .138 110 5 " 5.563 .258 265 .214 171 136 6 " 6.625 .280 316 .255 204 162 8 " 8.625 .322 410 .332 .265 210 10 " 10.750 .365 511 .413 .331 262 12 "12,750 .406 606 .490 .392 .311 _1�ond's 1PS Pressure -Rated PVC Pipe coupler r.,aels the requirements of ASTM D•3139. Inqutra for avaifab,111). Dialnond Gasket Specifications 1. Gasket configuration locks gasket in place and prevents fishmouthing. 2. Chevron seal for added pressure sealing ca. pacity, 3..Compression seal - provides a seal under vacuum. 4. Wiper beads to clean spigol end. iPS Rieber Diamond ASTM Pressure -Rated Gasketed Joint D2241 PVC Pipe Dimensions STOP- uAa■ e ; , I T � �, o 0 i1 ■ A it BELL i.a. I L17 Piroer G+sari � _ Pipe A 5 D Size 1ntiCf1 Suckcl D13rri ncr 4 Ir 3 1/8 4 541/1: 47/16 5 1/2 c lr 6- 5 6 7 1 3/16 8- 5 1r 6 7/8 10 1/8 10- 5 3/4 7 1r 12 1/2 12" 6 8 1/4 14 11/16 Short Form Specification for Di.imond RVC Irrigation Pipc A ST1\'1-D224 1 -SD R41,32. 5,26,or2I Diamond PVC Irrigation Pipe shall be madc of compounds conforming to ASTM D178. with a Cell classification of 1245413. Diamund PVC Irrigation Pipe must meet all the dimensional, chemical, and physical requirements as outlined i11 ASTM D2241, -Annex, ANSI/ASAI: S376.1. and SCS 430•DD, and will be supplied fit 20 fuui laying lengths. 14 n SPECIFICATIONS DATA Diamonc BPS pressure•raieo PVC pipe 1..2- lhrouch 12'•} ,s mace 0; ccimpouncs coniorfriing to fllater42, equirenle-,*s of AS ?v''t^7r :I•. accor"anc. ASTNI D175= Tne pipe si:e[ (4.. ltlrGuC" i2•') are made :vitr, ar. Integral bell L.,nice' uiltl«S c gaSket for seaiing In accorde"r:ce '.'.Itn the requirements of AS T f:f1 F477 sockets for soivent cemenisn0 meet isle raquiremen:5 set forth in STtV. 02672 Diamond IPS pressure•':!ed PVC pipe mee.s al! the arrne7a S,C•na . cr•.,:rnica and physwa: requaemer7S as Ir, ."SIN! D22' Eaci1 n-:e<e e.nc 5rlali :`e be, elec to eC,lltrt jorn!na a:,-- relerenc= inar�;cj lo, woper ce_.. of ;nseh.a'i lubril-ant IE 'o ve ;.see ,n the ;c1lning pr.-'ess Diafnoric =-S pressute-�atecj ;pipe Is supplies:, 1r 20•lom !-!-,mr:s yn,.�!.,c�1.�.iiGj�:..�1.��t�::=' ^.. ,�.ti� r'-o-t=•i r•...k` :�•i:�•Y Lr�•iSe�- r�����tr~,.: VSp-"'�s`i•�h tip: : �t-"":.:'y'.fr�r:.k�. .i;�;� 4:a•:,•.',a�� r�`l;`K yam/ '/� • 4i '�� r.r%''- -• ri �i '- _ l:. C:,.. '.� ;•: r ����-stir, 4 nr-�'1'tti ('r'•}. •aii ..•%i� i�y���.•�i r-'�=`•'- ^-f i74%w ._.�a��•.^,•'C'C''�C'.. :.r.'..:K:r', .....115,.�`"..-: a...rw.r: � t ;.❑ ..�. ;!_.:�•i,+.. •art- .�r- it=r�l:t irr � f.i •�" �•�• :'. "•.�.: Z='i�1r'"-Gh �:t, i:G��=W �.aht�..+J����-F.. •Vz ��. }•'•�i y �1��. 1.-••'1' PROPERTIES OF PVC 12454-8 (1120) Properly ASTM hiininluni Test Specific Gravily 1) 792 1 40 T ensile Strength. ps, D 63c 000 T ens•ie Moduius, ps; 6-. 400 000 !ZOG I np2CI Streno C 2:. u� ib /in ASIM TEST J i' Sulluilc Acic ? ays FIo'aifon a- o, - 2' C .')dnfle In We"'I"! hange In 'FIe1. St:.'tC' . S 1 %1 Oli No 0. 3. 3 230 u n„nue In We;u!,, IU1*t: . -1 U- Fp,zCrlo� Loss . - xN ALUMINUM PVC PIPE P.5.I. FRICTION LOSS PER 100 FEr7 _ , - . 1�.UnIilt111 IRRI.S���.�5. piP�:lif �iFL.EIt5 INS. 1. D. 2 3 4: 6AL1 10 0.1 30 1.1 0.2- 40 1.9 0.3- 50 -2.9 0.4 0.1 b0 4.1 0.1 0.1 - - - - - - 70 5.4 0.8 0.2- 60 -- 1.0 0.2- So - - 1.2 0.3 0.1 100 - - 1.5 0.4.- 0.1 110 -- 1.7 O.A. 0.1_- 120 -- 2.0 0.5 0.2 0.1 130 - - 2.4 0.6 0.2 0.1 - ` 140 -- 2.7 0.7 0.2 0.1 - -- 150 - - 3.1 0.8 0.3 0.1 10 - - 3.5 170 - - 3.9 1.0 a.3 D.1 - ISO - - 4.3 1.1 0.4 0.1 4.8 1,2 0.4 0.2 -- - - 5.3 1.3 0.4 0.2 - - 210 - - - - 1.4 0.5 0.2 - - 220 - - - - 1.5 0.5 0.2 0.1 230 - - - - 1.7 0.5 0.2 0.1 240 - - - - 1.8 0.4 0.3 0.1 250 - - - - 2.0 0.7 0.3 0.1 2b0 - - - - 2.1 0.7 0.3 0.1 270 - - - - :3.3 0.8, 0.3 0.1 2u .. = - 2.4 0.8 0.3 0.1 290 -- -- 2.6 0.4 0.4 0.1 300 _ _ - - 2.7 0.9 0.4 0-1 310 - - - - 2.9 1.0 0.4 0.1 320 _ - - - 3.1 1.0 0.4 0.1 330 - - - - 1.3 1.1 0.5 0.1 w _ - - - 2.5 1.2 0.5 0.1 :so - - - - 3.b 1.2 0.5 0.1 so _ _ _ - 3.8 1.3 0.5 0.1 370 - - - - 4.0• - 1.4 0.6 0.1 380 - - - - 4.2 1.4 0.6 0.1 390 - - - - 4.5 1.5 'O.d 0.7 400 - - - - 4.7 1.& . a.b 0.2 420 - - - - 5.1 1.7• 0.7 0.2 49 -- --.-- 1.1 0.8 0.2 460 - _ - _ - - 2.0 0.8 0.2 480 - - - - - - . 2.2 D. 9 0.2 500 - - - - - - 2.4 1.0 0.2 P.5.1. FRIC7IOX LESS PER 100 F-�=i PVC IR916ATIOX PIPE 4 3 IRS. I.D. 2 6ALf l0 0.1 - -- MIN. 20 0.4 0.1- 30 0.8 0.1 40 1.4 0.2 50 2.1 0.3- 40 2.9 0.4 0.1 70 3.9 0.5 0.1 80 3.0 0.7 0.2 9D - - 0.1 0.2 0.1 - - - . 100 - - 1.0 0.3 0.1 110 - - 1.2 0.3 0.1 - - i70 - - 1.5 0.4 0.1- lu - - 1.7 0.4, 0.1 140 - - 1.9 0.5 m C.1 150 - - 2.2 0.5 0.2 0.1 -- 160 - - 2.5 0.6 0.2 C.1 170 - - 2.$ 0.7 0.2 0.1 -- Sao - - 3.1 0.8 0.3 0.1 190 - - 3.4 -0.8 0.3 0.1 -- 200 -- 3.1 0.9 0.3 0:1 210 - - 4.1 1.0 0.3 0.1 - 220 - -, 4.5 1.1 0.4: 0.2 230 - - 4.9 1.2 0.4 0.2 - - 240 - - 5.3 1.1 0.4 0'2 250 _ _ - - 1.4 0.5 0.2 ' 260 - - - - 1.5 0.5 0.2 0.1 270 - - - - 1-6 0.5 0.2 O.l 280 : _ - - 1:7 O.b 0.2 0.1 1.8 0.6 0.3 0.1 300 _ _ - - 2.0 0.7 0.3 0.1 310 - - 2.1 0.7 0.3 0.1 320 - - 2.2 0.7 0.3 0.1 330 - . - - 2:3. 0.8 0.1 0.1 340 -- -- 2.5 0.8 0..3 0.1 330 _ _ - - 2.6. D.9 0.4 0.1 3bo - _ - _ 177' 0.9 0.4 0.1 370 - - - - 2,9 1.0 0.4 0.1 380 _ _ - - 3.0 !.0 0.4 0.1 390 - _ - - 3.2 1.I 0.4 0.1 00 - - 3.3 1.1 0.5 0.1 420 - - - - 3.6 1.2 0.5 0.1 440 - _ _ _ 4,0 1.3 0.6 0.1 40 - - - - 4.3 1.5 0.4 0.1 480 - - - - 4.7 l.b 1.6 0.2 500, _ _ - - 5.0 1.7 0.7 0.2 LOSS IN POLYETHY�� HOSE FRI CTION s PER 100 FEET POLYETIIELIKE IRR16ATIDN HOSE (WATER) P.5.1. FRICTIOX LOSS 50 44 . O.D. KK 135 125 120 114 3.7 90 3 82 75 2.7 2.5 63 2.1 l.b0 1.34 I.D. 1K5. 4.5 4.1 4.0 4.9 3.1 BAL/ 10 2.3 - - 2.3 6.6 NIX. 20 _ - - - - - - - 4.0 11.2 30 50 -- "_ -- __ -- 1.2 2.9 60 - _ - - _ _ - 1.0 1.6 3.1 11.2 70 - " " - _ -_ _ _ _ - 1.3 2.0 4.9 14.4 _ _ 90 _ 1.1 1.9 3.0 7.5 100 - - - - _ _ _ _ _ 1.3 7.3 3.6 8.9 110 ` _ " -_ _ _ !.b 2.7 4.2 10.5 - 120 - " - _ _ 0.7 1.8 3.1 4.9- - 130 5.6- 140 - _ 0.9 2.4 4.1 6.4 - 160 _ " - - 1.2 3.0 5.2 6.1- - - i 170 180 - - -- _ . -- 0.9 1.3 3.4 3.7 5.7 LT 6.3 9.9 - - -_ -_ -- 200 - - 0.9 1.1 1.6 1.7 4.5 i.- - - - - - - - 210 - - - - 0.9 1.0 -1.2 1.3 1.9 4.9 7.6 - - - - - 220 ! 1.4 2.1 5.3 5.0 - - - - 230 240 ` _ - - .1 1.2 1.5 7.2 5.7 5.8 - - - - 250 0.9 1.3 1.4 i.b 1.7 2.4 2.6 6.2 6.6- - 260 270 1.0 1.0 1.5 1.9 2.B 7.1- 280 1.1 1.6 2.0 2.1 3.0 3.2 7.6 8.1 290 300 1.2 1.2 1.7 1.B 2.2 3.4 8.6 3!0 1.3 1.9 2.4 3.6 3.B- 9.2- 320 1.4 2.0 2.5 330 1.5 2.2 2.7 A.0 - '- 340 1.6 2.3 2.8 4.2 - -- 350 1.7 2.4 3.0. 4.5 - -- 360 1.7 2.5 3.2 4.7- '370 1.8 2.7 3.3 4.4-- 3BO 1.9 2.0 3.5 5.2- 39D 7.0 2.9 3.7 5.5 - - 400 2.1 3.1 3.8 5.1- 42D 2.3 3.4 4.2 6.3- 440 2.5 3.7 4.6 6.9- 460 2.7 4.0 5.0 7.4- 00 3.0 4.3 5.4- 500 3.2 4.6 5.8 FRICTION LOSS CHARTS FOR DIAMOND PIPE' IPS DIMENSION 4-Inch 5-Inch 6-Inch 8-Inch 10-Inch Q Gallons Per Min. FRICTION HEAD LOSS IN FEET PER HUNDRED FEET 150 1.11 160 1.26 , 170 1.41 180 1.57 190 1.73 200 1.90 220 2.28 .81 .34 '09 240 2.67 .95 .40 .10 .12 260 3.10 1.10 1.26 .46 .14 280 300 3.56 4.04 1.43 .54 .61 .17 320 4.56 1.62 .69 .19 340 5.10 1.82 .77 .21 .24 360 5.67 2.02 .$6 95 .2 t 380 6,26 2.22 6.90 2.45 , 1,04 .28 400 420 2.69 1.14 .31 440 2.92 1.25 •34 460 3.18 1.35 .37 480 3.44 . 1,46 .41 500 3.70 1.58 .43 55 0 550 1.89 •52 2.22 .61 650 2.58 .71 700 2.96 ! .81 750 3.36 .93 0 3.78 1.04 850 850 4.24 1.17 'fable based on Hazen -Williams 4.71 1.30 950 equation--Cw = 150 5. 1. 1000 5.73 1.58 1l To find friction head loss in 1050 PVC pipe having a standard 1.73 1100 dimension ratio other than 21, 1.88 1150 the values in the table should 2.05 1200 be multiplied by the 'factor 2.2i 2. 39 1250 appropriate conversion 2.57 1300 {FI shown below: 2.76 1300 1400 1450 1500 1600 1700 1800 00 2000 2.95 3.16 3.35 Loss below bold tine indicates velocities in excess of 5 feet per second. Velocities which exceed 5 feet per second are not recommended. Page 2 pc .12 .14 .15 .i8 .21 .24 .28 .32 .36 .40 .44 .49 .54 .59 .65 .70 .76 :.82 .88 .95 1•.01 1.08 1.15 1.30 1.45 1.62 1.79 1.97 12-Inch .060 .083 .096 .1 10 •.125 .141 .156 .175 .194 .213 .233 .254 .276 .298 .322 .346 .371 .397 .423 .451 .508 .568 .632 .698 .767 .840 2•133 Field Calibration Procedures for Animal Wastewater Application Equipment i i IRRIGATION SYSTEM North Carolina Cooperative Extension Service North Carolina State University 4-) Field Calibration Procedures for Animal Wastewater Application Equipment STATIONARY SPRINKLER IRRIGATION SYSTEM General Guidelines Land application equipment used on animal production farms must be field calibrated or evaluated in accordance with existing design charts and tables according to state rules that went into effect September 1, 1996. Technical Specialist certifying waste management plans after September 1, 1996, must also certify that operators have been provided calibration and adjustment guidance for all land application equipment. The rules apply to irrigation sys- tems as well as all other types of liquid, slurry, or solid application equipment. Information presented in manufacturers' charts are based on average operating conditions for relatively new equipment. Discharge rates and appli- cation rates change over time as equipment ages and components wear. As a result, equipment should be field calibrated regularly to ensure that applica- tion rates and uniformity are consistent with values used during the system design and given in manufacturers' specifications. Field calibration is a simple procedure involving collection and measurement of the material being applied at several locations in the application area. This publication con- tains step-by-step guidelines for field calibration of stationary sprinkler irrigation systems. Operating an irrigation system differently than assumed in the design will alter the application rate, uniformity of coverage, and subsequently the appli- cation uniformity. Operating with excessive pressure results In smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an in- crease in the nozzle opening, which will increase the discharge rate while decreasing the wetted diameter. Clogging of nozzles or crystallization of main lines can result In Increased pump pressure but reduced flow at the sprinkler. Plugged intakes willireduce operating pressure. An operating pressure below design pressure greatly reduces the coverage diameter and application uniformity. Field calibration helps ensure that nutrients from animal waste are applied uniformly and at proper rates. The calibration of a stationary sprinkler irrigation system involves setting out collection containers, operating the system, measuring the amount of wastewater collected In each container, and then 0 computing the average depth of application (applica- tion volume) and application uniformity, An in -line flow meter installed in the train Irrigation line provides a good estimate of the total volume pumped from the lagoon during each Irriga- tion cycle. The average application depth can be determined by dividing the pumped volume by the application area. The average application depth is computed from the formula: Average application depth (inches) = Volume pumped (gallons) 27,154 (gal/ac-in) X Application area (acres) The average application depth is the average amount applied throughout the field. Unfortunately, sprinklers do not apply the same depth of water throughout their wetted area.Under normal operat- ing conditions, application depth decreases towards the outer perimeter of the wetted diameter. Station- ary sprinkler systems are designed to have overlap of 50 to 65 percent of the wetted sprinkler diameter to compensate for the declining application along the Field Calibration Procedures for Animal Wastewater Application Equipment outer perimeter. When operated at the design pres- sure, this overlap results in acceptable application uniformity. When operated improperly, well -designed systems will not pro%ide acceptable application uniformity. For example, if the pressure is too low, the application depth will be several times higher near the center of sprinkler and water will not be thrown as far from the sprinkler as indicated in manufacturers' charts. Even through the average application depth may be accept- able, some areas receive excessively high application while others receive no application at all. When applying wastewater high in nutrients, it Is Important to determine the application uniformity. Collection containers distributed throughout the application area must be used to evaluate application uniformity. Many types of containers can be used to collect flow and determine the application unifor- mity. Standard rain gauges work best and are recom- mended because they already have a graduated scale from which to read the application depth. Fans, plastic buckets, jars, or anything with a uniform opening and cross section can be used, provided the container is deep enough (at least 4 inches deep) to prevent splash and excessive evapora- tion, and the liquid collected can be easily trans- ferred to a scaled container for measuring. All con- tainers should be the same size and shape. All collection containers should be set up at the same height relative to the height of the sprinkler nozzle (discharge elevation ). Normally, the top of each container should be no more than 36 inches above the ground. Collectors should be located so that there is no interference from the crop. The crop canopy should be trimmed to preclude interference or splash Into the collection container. Calibration should be performed during periods of low evaporation. Best times are before 10 a.m. or after 4 p.m. on days with light wind (less than 5 miles per hour. On cool, cloudy days the calibration can be performed any time when wind velocity is less than 5 miles per hour. General Guidelines for Stationary Sprinklers Rain gauges or other collection containers should be spaced in a grid pattern fully enclosing the "effective" wetted area defined by the sprinkler spacing. The most common spacing pattern for stationary sprin- klers is a square spacing where the distance between sprinklers is the same as the spacing between laterals. The spacing between sprinklers and laterals is nor- mally between 50 to 55 percent of the sprinkler wetted diameter specified by the manufacturer. Collection gauges should be placed one-fourth the lateral line length from the main and no further apart than one-fourth the wetted sprinkler radius or effective sprinkler spacing. (For example, if the effective spacing is 80 feet, spacing between gauges should be no more than 20 feet). The grid pattern and number of gauges required to complete the calibration depends on the pattern of operating the Irrigation system. The size of the calibration area should be no less than the "effective" area of one sprinkler. When sprinklers are arranged in a rectangular or square pattern with proper overlap, an "effective area" receives flow from four sprinklers. Thus, a minimum of four sprinklers should be included in the calibration. The reliability of the calibration generally im- proves as more sprinklers are included in the calibra- tion area. If all sprinklers contributing flow to the calibration area are functioning correctly, it is neces- sary to include only the minimum number of sprinklers as described in the preceding paragraph. But, a malfunctioning sprinkler can greatly influence the calibration results. Its effect on the calibration depends on the calibration setup and number of sprinklers being calibrated, the malfunctioning sprinkler's position within the calibration area, the direction of the prevailing wind, and the nature of the malfunction. For these reasons, it is extremely important to observe the performance of every sprinkler contributing to the calibration while the calibration is being performed and to record any obvious performance irregularities. The more sprin- klers that can be included in the calibration, the more representative the calibration results will be of the entire field and the less influence one malfunc- tioning sprinkler will have on the calibration results. The volume (depth) collected during calibration should be read as soon as a zone or sprinkler is shut off to minimize evaporation from the rain gauge. Where a procedure must be performed more than once, (Setups 3, 4, or 5 described below) containers should be read and values recorded immediately after each different set up. Operating patterns affect collection container layout and calibration procedures and results. Typical 0 STATIONARY SPRINKLER IRRIGATION SYSTEM patterns for stationary sprinklers include: (Li 511 1. Square sprinkler spacing operated as a block (two or more adjacent laterals operating at the same time) Figure 1 or Figure 2. The caiibration area may L2 be positioned or centered ` 521 between the two laterals as shown in either Figure 1 or Figure 2. Four sprinklers contribute flow to the B calibration area in the setup 531 shown In Figure 1, while six s rinklers contribute for the F—Calibration area I P lateral length fro setup shown in Figure 2. If all sprinklers are function- Minimum Ing properly, similar results would be obtained with either setup. In case 1, with no wind effects, all four sprinklers should contribute equal flow to the calibration area (provided all sprinklers are functioning properly). If L1 Sl1 one of the four sprinklers is functioning improperly, the calibration results are not biased by its position within the calibration area. K_ In case 2, six sprinklers contribute flow to the c 521 calibration area, but their contribution is not equal. Sprinklers 513 and S27 L3 contribute much more flow to the calibration area than S31 sprinklers 512 Sig S22 or Sea. 4 Calibration or (The first number refers to lateral lengt the lateral number and the second number refers to the Figure 2. Collection container layout for calibration of a stationary sprinkler system operated In a block design. In setup shown, six sprinklers contribute to the sprinkler number along the calibration. lateral.) The setup shown in Figure 2 provides the advantage of more sprinklers contributing to the calibration, but the disadvantage of the results potentially being biased by sprinklers SO and S�, if they are malfunctioning. 16 Catch can Mel �Iw� pri Catch can spacing Calibration area S32 S33 534 535 ocated 1/4Sprinkler m main Lateral line spacing —�i calibration area = Sprinkler spacing x Lateral spacing Figure 1. Layout of collection containers for calibration of a stationary sprinkler system operated In a block design. In setup shown, four sprinklers contribute to the calibration, 16 Catch cans 11W owe 0 if, _E Szi a�I 524 S23 / Lateral Catch can spacing Calibration area S32 533 534 S35 ea located 1/4 ��� IE,,,_ Sprinkler �I h from main ; Lateral line spacing For a square sprinkler spacing with collection c gauges set at one-fourth the distance of the sprinkler spacing, the minimum number of collection gauges required to perform the calibration is 16. Step-by-step 0 Field Calibration Procedures for Animal Wastewater Application Equipment procedures for this pattern are presented in the Case I S11 Lateral A 512 example on page 6. 2. One lateral operating at a time with standard overlap from adjacent lu laterals — collection L S21 Lateral B S22 containers must be placed on each side of the lateral, Figure 3, which requires twice as man collectors 32 Catch cans 513 514 S15 1& 50 09 013 O 01 Left half 30 70 011 01 4 O OS230 2 016 S24 S25 O OV6 V10 O O 1Lateral night hal spacing y 30 7719----Q tT O (minimum 32). S31 532 40 8OS33012 0.16 S34 S35 A second altemative is to perform the procedure Calibration area located 1A �� I Sprinkler twice, once on each side of lateral length from main 1 t� spacing the lateral using 16 contain- ers at a time, Figure 4. When selecting.this alternative, Figure 3. Collection container layout for calibration of a stationary sprinkler system pay attention to changes in with one lateral operating at a time. For setup shown, both sides of lateral are operating conditions, such calibrated in one operation. as change in wind speed or direction, that could result In variability. ` In either altemative, the amounts collected must be combined to account for rS111 Lateral A overlap. Step-by-step procedures for this calibra- tion pattern are presented in the Case II example on page 8. c Lateral B 3. One lateral operating 521 with no overlap between 2 laterals — typical case when large gun -type sprinklers are operated in narrow fields, S31 Lateral C Figure 5. C lib i d S12 S13 L OLOO 40 80 i2 016 S22 S23 16 Catch cans S32 a rat on proce ure is Calibration area located 1/4 similar to procedure In #2 �— lateral length from main —� except outer edges do not receive overlap and must be S14 S24 S33 534 Lateral line S15 S25 I Lateral spacing S35 Sprinkler �I spacing excluded from the effective Figure 4. Collection container layout for calibration of a stationary sprinkler system area calculations. Collection with one lateral operated at a time. For the setup shown, the procedure must be gauges may be centered performed twice, once for lateral A, once for lateral B. about one sprinkler or positioned between two adjacent sprinklers. between 50 to 65 percent of the wetted diameter of One of two approaches can be used to perform the sprinkler (often 60 percent is used). The first this calibration. A general rule in irrigation design is calibration approach accepts this design guideline •_`'� to assume that the width of the effective area is that the effective width of the lateral is 60 percent of STATIONARY SPRINKLER IRRIGATION SYSTEM Field ditch compute the average application depth for the effective area. ' 10 20 30 04 For the second alterna- Lateral A 50 0 70 08 Effective width tive, the entire width of 60% of the field is included in the 90 1 110 O 12 wetted diameter calibration as shown in 140 150 Figure 5 (Lateral B). At least —mac 16 gauges should be set out on each side of the L lateral. The calibration can L41 0 L42 O L43 0 O L44 Field ditch be performed all at once 2 O U3 0 (both sides of the lateral which requires 32 gauges) 1 0 2 o u3 O 01a or the procedure can be Lateral B L11 Ou Ou3 O Ou4 performed twice, once on A11 O Rl 0 R130 0 R14 Field width each side of the lateral using 16 gauges at a time. 20 R230 4 The "non -zero" volumes 10 R3 O R34 coIIected are averaged to R41 O 9420 R4 3 o O s44 I get a "preliminary" average application depth for the Figure S. Collection container layout to calibrate a single lateral line with no overlap wetted area. Next, the ' from adjacent lateral. Either setup shown (lateral A or lateral B) may be used. average application depth :. for each row of gauges is ` computed (rows are assumed to be oriented 16 Catch parallel to the lateral). In Field ditch cans 1 3 4 O O this computation, zero values are included. Those Gun 1 Gun 2 5 0 O 6 O 8 Gun 3 Gun 4 Effective width rows whose row average is 60% of less than one-half the 90 010 110 12 wetted diameter average from the entire 1 0 1 w 130 50 1 6 wetted area are then excluded and assumed to fall outside the effective area. The effective width is the distance from the _'i. lateral length �� Gun � lateral line to the furthest from main spacing � row from the lateral that is retained. Step-by-step Figure 6. Collection container layout to calibrate a stationary gun system when each procedures for this method gun is operated separately (not head to head). are given in the Case III example on page 9. the wetted diameter of one sprinkler. Sixteen gauges 4. Big gun sprinkler operating Individually, Figure 6. are set out as shown in Figure 5 (Lateral A) (8 gauges Procedure must be repeated for each gun sprinkler or on each side of the lateral) with all 16 gauges posi- sprinkler position (hydrant) contributing to the tioned within the effective sprinkler width. The outer ?effective area being calibrated. This operating situa- edges are ignored at the onset of the calibration. Flow ;' tion results where one or two gbhs or big sprinklers from all sprinklers Is summed then averaged to are moved from hydrant to hydrant throughout the U Field Calibration Procedures for Animal Wastewater Application Equipment field. Since stationary big guns should not be oper- ated "head to head." (two or more sprinklers throw- ing water on the same area simultaneously); the procedure must be repeated several times. Collection gauges may be centered about one gun sprinkler. This setup requires that the procedure be performed three times, once while Gun 2 operates, again when Gun 3 operates, and a third time when Gun 4 operates. Collection gauges may also be centered between Gun 2 and 3 or Guns 3 and 4 as shown in Figure 6. (Actual location depends on the length of the lateral). In this setup, the procedure would be performed twice since only two guns or gun locations contribute to the calibration. CASE 1. Block Pattern with 2 or more laterals operating simultaneously (Scenarios shown in Figures 1 and 2) 1. Determine the effective sprinkler area. (Area defined by sprinkler spacing along a lateral multiplied by the spacing between laterals. (Example: 80 feet by 80 feet are typical for a solid set wastewater system). The effective sprinkler area is the minimum area to be included in the calibration area. Note: The calibration area can be more than the effective area of one sprinkler. 2. Determine the necessary spacing between collection gauges (1 /4 the sprinkler spacing). For an effective sprinkler spacing of 80 feet, the rain gauge spacing should not exceed 20 feet. (80 ft / 4 = 20 ft). Gauges closest to the sprinklers should be placed a distance of 1/2 the gauge spacing from the sprinkler. For a gauge spacing of 20 feet, the first row of gauges should be 10 feet from the lateral line or sprinklers. 3. Determine the number of gauges required. (Minimum number is 16.) Number of gauges = Calibration area (ft') Gauge area (ft') Example: Calibration area = 80 ft x 80 ft= 6400 W Gauge area = 20 ft x 20 ft = 400 ft' 6400 ft' Number of gauges = = 16 gauges 400 ft= 4. Set out gauges in a rectangular pattern as shown in Figure 1 or 2, equally spaced at the distance determined in item 2 (20 feet) within the calibration area. S. Operate the system for normal operating time for a full cycle. Record the time of operation (duration in hours). 6. Immediately record the amounts collected in each gauge. (Refer to Worksheet No. 1 for an example.) 7. Add the amounts in #6 and divide by the number of gauges. This is the average application depth (inches). Sum of amounts collected in all gauges Average application depth = Number of gauges J STAT:O',..aP,Y SPRINKLER InP'��T ION SYSTEM S SJ CASE I. (continued) 8. Calculate the deviation depth for each gauge. The deviation depth is the difference between each individual gauge value and the average value of all gauges (#7). Record the absolute value of each deviation depth (absolute value means the sign of the number (negative sign) is dropped and all values are treated as positive). The symbol for absolute value is a straight thin line. For example,121 means treat the number 2 as an absolute value. It does not mean the number 121. Because this symbol can lead to misunderstandings, it is not used with numbers in the worksheets at the end of this publication. The symbol is used in formulas in the text. Deviation depth = )Depth collected in gauge 1— average application depth) "i" refers to the gauge number 9. Add amounts in #8 to get "sum of the deviations" from the average depth and divide by the number of gauges to get the average deviation. Sum of deviations (add amounts computed in #8) Average deviation depth = Number of gauges 10.The precipitation rate (inches/hour) is computed by dividing the average application depth (inch) by the application time (hours) Average application depth (inch) Precipitation rate = Application time (hours) 11. Determine the application uniformity. The application uniformity is often computed using the mathematical formula referred to as the Christiansen Uniformity Coefficient. It is computed as follows: U': = Average depth (#7) — average deviation (#9) X 100 Average depth (#7) 12.Interpret the calibration results. The higher the index value, the more uniform the application. An index of 100 would mean that the uniformity is perfect — that the exact same amount was collected in every gauge. An application uniformity greater than 75 is excellent for stationary sprinklers. Application uniformity between 50 to 75 is in the "good" range and is acceptable for wastewater application. Generally, an application uniformity below 50 is not acceptable for wastewater irrigation with stationary sprinklers. If the computed U, is less than 50, system adjustments are required. Contact your irrigation dealer or Certified Technical Specialist for assistance. 9 Field Calibration Procedures for Animal Wastewater Application Equipment k CASE II. Single lateral operated at one time but receives overlap from adjacent laterals. (Scenarios shown in Figures 3 and 4) 1. Determine the effective sprinkler area. (Lateral spacing times sprinkler spacing along lateral). i 2. Determine the necessary spacing between collection gauges. (Lateral spacing divided by 4). Gauges 1 closest to the sprinklers should be placed a distance of one-half the gauge spacing from the sprinkler. 3. Determine the number of gauges required. 1 ❑ Minimum number is 32 to perform the procedure in one setup, Figure 3; or } p One side of lateral calibrated at a time requires 16 gauges, procedure performed twice, first operating Lateral A (Figure 4) then repeated without moving gauges and operating Lateral B. 4. The amount collected on one side of the lateral must be added to the amount collected from respective Li positions on the other side of the lateral. This is necessary to account for overlap from adjacent laterals. ! Therefore, collection gauges should be labeled to indicate their respective positions, such as left or right of :. the lateral. 1 ;a S. Set out gauges in a rectangular pattern as shown in Figures 3 or 4, equally spaced at the distance determined in item 2. 6. Operate the system for normal operating time for a full cycle. Record the time of operation (duration in hours). 7. Immediately record the amounts collected in each gauge. (Refer to Work Sheet No. 2 for an example). If only one side of the lateral is calibrated at a time, after recording collection amounts, empty and move the i collection containers to the other side and repeat steps 5 through 7 for exactly the same time duration as recorded in item 6. 8. Collection amounts from pairs of cans should be added to simulate overlap. Contents should be combined i from one side of the lateral to the other side as shown in Figure 3. Referring to Figure 3, container Ll is _ combined to R1, L2 to R2, L3 to R3, L4 to R4, LS to R5, and so on. 9. Add the amounts from all containers and divide by the number of gauges on one side of the lateral. This is the average application depth (inches). Sum of amounts collected in all gauges Average application depth = Number of gauges on one side of lateral 10. Calculate the deviation depth for each gauge. The deviation depth is the difference between combined .� depth for each position (values computed in #8) and the average application depth (0). Record the absolute value of each deviation depth. Absolute value means the sign of the number (negative sign) is dropped and all values are treated as positive. The symbol for absolute value is a thin straight line. Deviation depth = IDepth collected at position f — average application depth] .: "i" refers to the gauge position within the effective calibration area IIT 11. Add amounts in #10 to get "sum of the deviations" from the average depth and divide by the number of J gauges (number of gauges on one side of lateral) to get the average deviation depth. Sum of deviations (add amounts computed in #10) Average deviation depth Number of gauges on one side of lateral l E STATiONAnY SPRfNKLER 1PICAi10N SYSTEM CASE II. (continued) 12. Determine the application uniformity. The application uniformity is often computed using the mathematical formula referred to as the Christiansen Uniformity Coefficient. It is computed as follows: U _ Average depth (#9) �- average deviation (#11) X 100 ` Average depth (#9) 13. Interpret the calibration results. The higher the index value, the more uniform the application. An index of 100 would mean that the uniformity is perfect — the exact amount was collected in every gauge. An application uniformity greater than 75 is excellent for stationary sprinklers. Application uniformity between 50 to 75 is in the "good" range and is acceptable for wastewater application. Generally, an application uniformity below 50 is not acceptable for wastewater irrigation. if the computed U, is less than 50, system adjustments are required. Contact your irrigation dealer or Certified Technical Specialist for assistance. CASE lll. Single Lateral or Gun Sprinkler without overlap from adjacent laterals. (Scenarios shown in Figures 5 or 6) 1. Determine the wetted diameter of a sprinkler or field width. 2. Determine the necessary spacing between collection gauges. The spacing in the direction along the lateral should be one-fourth the effective sprinkler spacing. The gauge spacing perpendicular to the lateral should be 1 /8 the wetted diameter or width of the field. Spacing between collection gauges parallel to lateral Effective sprinkler spacing in feet Spacing between collection gauges perpendicular to lateral 3. Determine the number of gauges required. 4 Sprinkler wetted diameter in feet 8 ❑ Minimum number is 32 to perform the procedure in one setup (both sides of lateral at the same time). ❑ One side of lateral calibrated at a time requires 16 gauges, procedure performed twice, once on each side of the lateral. 4. Set out gauges in a rectangular grid pattern as shown in Figure 5, spaced at the distances determined in item 2. Be sure to label gauges by rows (rows should be oriented parallel to and outward from the lateral line). The first row of gauges should be located 1 /2 the gauge spacing from the lateral. 5. Operate the system for normal operating time for a full cycle. Record the time of operation (duration in hours). I Field Calibration Procedures for Animal Wastewater Application Equipment CASE 111. (continued) 6. Immediately record the amounts collected in each gauge. (Refer to Work Sheet No. 3 for an example). If only one side of the lateral is calibrated at a time, after recording collection amounts, empty and move the collection containers to the other side and repeat steps 4 through 6 for exactly the same time duration as recorded in Item S. 7. Add the "non -zero" amounts collected and divide by the number of gauges with a non -zero amount. This is the "preliminary" average application depth (inches) within the "wetted" calibration area. Sum of non -zero amounts collected Average application depth Number of non -zero gauges 8. Determine the average application depth by rows. Include zero catches in the row computations. Average row application depth Sum of collection amounts from all gauges on the row Number of row gauges 9. Identify and delete those rows whose average application depth (#8) is less than one-half the preliminary average application depth (#7). 10. Determine the effective application width. The boundary is defined as the distance from the lateral to the last row furthest from the lateral that is retained. 11. Determine the average application depth within the effective area. Add amounts from all gauges in rows within the effective width (Rows retained in #9 and #10). Sum of amounts collected in rows within effective width Corrected average application depth Number of gauges within the effective width 12. Calculate the deviation depth for each gauge. The deviation depth is the difference collected in each usable gauge and the average application depth (#11). Record the absolute value of each deviation depth. Absolute value means the sign of the number (negative sign) is dropped and all values are treated as positive. The symbol for absolute value is a thin straight line. Deviation depth = JDepth collected at position 1— average application depth (#11)] "i" refers to the gauge position within the effective calibration area 13. Add amounts in #12 to get "sum of the deviations" from the average depth and divide by the number of gauges. Sum of deviations (add amounts computed in #12) Average deviation depth = Number of gauges within the effective width 14. Determine the application uniformity. The application uniformity is often computed using the mathematical formula referred to as the Christiansen Uniformity Coefficient. It is computed as follows: U _ Average application depth (411) — average deviation (#14) X 100 Average depth (# 11) 12 STATIONARY SPRINKLER IRRIGATION SYSTEM CASE Ill. (continued) 15. Interpret the calibration results. The higher the index value, the more uniform the application. An index of 100 would mean that the uniformity is perfect — the exact amount was collected in every gauge. An application uniformity greater than 75 is excellent for stationary sprinklers. Application uniformity between 50 to 75 is in the "good" range and is acceptable for wastewater application. I Generally, an application uniformity below S0 is not acceptable for wastewater irrigation. If the computed Ll, is less than 50, system adjustments are required. Contact your irrigation dealer or Certified Technical Specialist for assistance. W O R K S H E E T 1. Example calibration data for a stationary sprinkler system operated in a block pattern. (Setup as shown in Figure 1) a. Effective sprinkler area: 80 ft by 80 ft 6400 W b. Spacing between collection containers (spacing 80 (ft)/4) W 20 ft C. calibration area (ftz) 6400 ft2 Number of gauges = � = 16 effective gauge area (W) 20 ft x 20 ft d. Start of Irrigation event 7:15 a.m. e. End of Irrigation event 9:30 a.m. f. Duration (e-d) 2.25 hours g. Operate the system and collect data •l Volume Deviation from Volume Deviation from Gauge No. Collected Average" Gauge No. Collected Average" ` (inches) (absolute value) (inches) (absolute value) r 1 .57 .005 9 .51 .065 2 .69 .115 10 .26 .315 �t 3 .83 .255 11 .36 .215 i 4 .65 .075 12 .52 .055 5 .61 .035 13 .79 .215 6 .38 .195 14 .65 .07S 7 .27 .30S 15 .61 .035 8 .64 .065 16 .86 .285 • Record the absolute value of each deviation, so all values are treated as positive. �13 Field Calibration Procedures for Animal Wastewater Application Equipment W O R K S H E E T 1. (continued) h. Sum of volume collected in all catches 9.20 inches I. Average application depth (h/c) (9.2/16) .576 inches 0.576 inches J. Precipitation rate = = 0.26 inches/hour (2.25 hour) i k. Sum of all deviations from the average depth 2.31 I. Average deviation from average depth (k/c) 0.144 m. Uniformity coefficient 0.576 — 0.144 Ut = X 100 74.9 0.576 n. Interpret Results. Uniformity coefficient is in the good range, so no adjustments are necessary :s W O R K S H E E T 2. Example calibration data for a stationary sprinkler system, one lateral operated at a time. (Setup as shown in Figure 3.) a. Effective sprinkler area: 80 ft by 80 ft = 6400 ft2 b. Spacing between collection containers (spacing 80 (ft) / 4) = 20 ft C. Calibration area (ft� 2 x 80 ft x 80 ft Number of gauges = _ 032 . Effective gauge area (W) 20 ft x 20 ft d. Start of Irrigation event 7:15 a.m. e. End of Irrigation event 9:30 a.m. f. Duration (e-d) 2.25 hours g. Operate the system, collect data, and record on the worksheet on page 13, opposite. h. Sum of all catches 10.91 inches I. Average application depth (h116) 0.682 inches J. Sum of all deviations from the average depth 1.866 k. Average deviation from average depth 0.117 I. Uniformity coefficient 0.682 -- 0.117 U ' X 100 = 82.8 ` 0.682 1 m. Interpret Results. Uniformity coefficient is in the excellent range for a stationary sprinkler system. -� No adjustment necessary. 14 ST-JIONARY.5'RINKLER IRRIGATION SYSTEM s WORK S H E E T 2. (continued) Volume Overlap Deviation Gauge No. Collected : Adjustment, from Average* (Inches) Ll 00 6JL+l) I) , L2 .15 64"(L2 + R2). .042 (L2+R2) - i) L3 . .38 .72 (C3'+ 113) 036 (etc) L4 .71 .71 (1-4 + 114) ..028 L.5 .02 .86 (1-5 + R5) .178 L6 .20 .79 (etc) .108 L7 .43 .53 .152 L8 .78 .80 .118 L9 .04 .82 - .138 ; L10 33 94 258 y L11 .51 .74 .058 1 L12 .69 .69 .008 L13 .00 .51 .172 L14 .11 .44 .242 L15 .37 .47 .212 L16 S8 .58 .102 'Record the absolute value; treat all values as positive. t RI .67 i R2 .49." ! R3 .34 R4 .00 R5 .84 j R6 .59 R7 10 R8 02 I R9 .78 ' R 10 .61 i R11 .23 I R12 .00 R13 .51 r1114 .33 i R15 .]0 � R16 ; .00 Field Calibration Procedures for Animal Wastewater Application Equipment W O R K S H E E T 3. Example calibration data for a stationary sprinkler system, one lateral t operated at a time, no overlap from adjacent laterals. (Setup as shown in Figure 5, lateral B.) .i a. Determine the wetted diameter of a sprinkler. From manufacturers literature, wetted diameter is 160 feet, sprinkler spacing along lateral is 100 feet. ` b. Determine the necessary spacing between collection gauges. sprinkler spacing 100 [feet] parallel to lateral = -- = 2S feet 4 4 sprinkler wetted diameter 160 feet perpendicular to lateral _ = 20 feet 8 $ ;. c. Determine the number of gauges required. Will calibrate both sides of lateral at one time so need 32 collection gauges First row of gauges should be located a dlstance of 1/2 the gauge spacing from the lateral line. i.e., if the gauge spacing is 20 feet, first row of gauges should be 10 feet from the lateral. d. Start of irrigation event 7:15 a.m. e. End of irrigation event 9:30 a.m. 1 f. Duration (e-d) 2.25 hours •d j g. Operate the system and collect data h. Add the non zero amounts collected and divide by the number of gauges with a non -zero amount. This is .; the average application depth (inches) within the "wetted" calibration area. Sum of non zero catches in column 3 = 12.59 inches , Number of gauges with non -zero catch = 28 gauges 12.59 inches Average catch all non -zero gauges = = 0.45 inches 28 gauges 1. Determine the average application depth by rows. Include zero catches in the row computations. Row averages are shown in column 4. J. Identify and delete those rows whose average application depth (#i) is less than one-half the average application depth (0). Application depth of Row L4 is 0.05 inches and Row R4 is 0.04 inches so discard row 4 values on both sides (left and right) of lateral. k. Determine the effective application width. Row 3 is last usable row and is located 50 feet from lateral (column 3). Therefore, effective width is 50 feet on each side of lateral or 100 feet total. 8 16 STATIONARY SPRINKLER IRRIGATION SYSTEM (_ W O R K S H E E T 3. (continued) Distance Volume Row Usable Deviation Gauge No. from Collected Average Values from Average + Lateral (inches) Ll1 10 .77 .77 .260 L12 10 .69 .69 .180 L13 10 .83 .83 .320 L14 10 .65 .74 .65 .140 L21 30 .61 .61 .100 L22 30 .57 .57 .060 L23 30 .48 .48 .030 L24 30 .44 .53 .44 .070 L31 50 .31 .31 .200 L32 50 .22 .22 .290 L33 50 .18 .18 .330 L34 50 .29 .25 .29 .220 L41 70 .12 L42 70 .0 L43 70 .0 L44 70 .08 .05 (discard) RI 10 .67 .67 .160 R12 10 .79 .79 .280 R13 10 .81 .81 .300 R14 10 .77 .76 .77 .260 R21 30 .59 .59 .080 R22 30 .51 .51 .000 R23 30 .62 .62 .110 R24 30 .5 .56 .50 .010 R31 50 .37 .37 .140 R32 50 .17 .17 .340 R33 50 .15 .15 .360 R34 50 .24 .23 .24 .270 R41 70 .07 R42 70 .0 1 R43 70 .0 .l R44 70 .09 .04 (discard) 177 t Field Calibration Procedures for Animal Wastewater Application Equipment 11 W 0 R K S H E E 7 3. (continued) I. Determine the average application depth within the effective area. Add amounts from all gauges in rows within the effective width (Rows 1, 2, and 3 on both sides of lateral.) Usable values are shown in column 5 sum of amounts collected in rows within effective width (sum of column 5) = 12.23 inches 12.23 inches Average application depth I = 0.51 inches 24 gauges m. Calculate the deviation depth for each gauge. Values shown in column, 6. Deviation depth = IDepth collected at position i — average application depth (#I)J I refers to the gauge position within the effective calibration area n. Sum of deviations (sum of values in column 6) = 4.511 inches 4.511 inches Average deviation depth = = 0.188 inches 24 gauges o. Determine the application uniformity. 0.51 inches (#I) — 0.188 inches (#n) Uc = X 100 = 63.1 0.51 inches (#I) p. Interpret the calibration results. An index value of 63 percent is acceptable for a stationary sprinkler system. No adjustments are needed. j g' STATIONARY SPRINKLER IRRIGATION SYSTEM C �J Irrigation System Calibration Data Sheet for Stationary Sprinkler Date Farm Tract No. a. Effective sprinkler area: lateral spacing ft by spacing along lateral ft = ft, Sprinkler: Make Model Nozzle Dia. Discharge GPM Pressure: Sprinkler Pump Pressure b. Spacing between collection containers (sprinkler spacing (ft)/4) = ft c. Number of collection containers d. Start of Irrigation event e. End of Irrigation even[ f. Duration (e-d) hours g. Operate the system, collect data, and record on the worksheet on page 18. h. Sum of all catches inches os090"0 0Z0 020 2 0 6 0 1O 0 " 0 '0 2 0 �6 0 70 0 ,0 �0 „ 0 ,s 0 , 0 2 0 z 0 3 0 ,0 e0 0 i 0 :0 �0 x0 30 1. Average application depth (h/c) inches (1) J. Precipitation rate = inches/hr (f} k. Sum of all deviations from the average catch I. Average deviation from average application depth m. Uniformity coefficient U — {i) — {I) X 100 = (I) Interpret the calibration results. An application uniformity greater than 75 is excellent for stationary sprinklers. Application uniformity between 50 to 75 is in the "good" range and is acceptable for wastewater application. Generally, an application uniformity below 50 is not acceptable for waste- water irrigation. If the computed U, is less than 50 percent, system adjustments are required. Contact your irrigation dealer or Certified Technical Specialist for assistance. O Wind direction ^ Wind speed ' 0 S0 90 ' 3 0 0 21 0 z 0 290 2 0 b 0 t 0 14 0 1 0 z 0 z 0 3 0 3 0 � 0 , 0 , 0 , 0 � 0 Z 0 3 0 40 80 12 16 20 240 0 28 30 rN Field Calibration Procedures for Animal Wastewater. Application Equipment J STATIONARY SPRINKLER IRRIGATION SYSTEM s 11 10 50 90 , 0 ' 0 20 20 20 20 60 100 , 0 , 0 22010 2 300 30 70 1 0 i 0 1 0 23 O 20 30 4 0 s 0 , 0 , 0 20 20 20 30 NOTE: While in the field, it may be less confusing to record measured values in the grid above, then transfer these values to the data sheet for calculation and interpretation. N June 10, 1999 Division of Air Quality Fayetteville Regional Office Wachovia Building 225 Green Street Suite 714 Fayetteville, N.C. 28301 Doug Nie mond TD%t Farms Box 300 Neman Grove, N.C. 28366 910-594-M19 RECEIVED FAYETTEVILLE PEG. OFFICE Dear. Sir or Madam: I 'am writing you per instructions received in a Ietter from Mr. Alan Klimeck dated May 27, 1999 concerning temporary odor rules for swine farms. in his Ietter Mr. Klimeck stated that if I believed that"ifis'problematic for you to comply with any of these required management practices please send written documentation by August 1,1999." We believe that it is problematic for our farms to comply with,iegitirement No. 7. In addition we also question the effectiveness of requirement No. 1 and believe that both of these rules will have a negligible or adverse effect on odor and could produce negative impacts on water quality. Requirement No. 7 states that flush tanks should be covered or the fill pipes should be extended below the surface of the wastewater of the tank From personal observation, I feel that these tanks and the way that they fill are not a significant source of odor on a swine farm. By covering or extending the fill pipes the farm operator will not be able to observe the rate at which the recycle hater fills the tank This is critical because the tanks are often set up to damp periodically with a timer. If the tanks dump before they are filled the result is insufficient, water to completely move the manure out of the pit thus creating more odors from the building. Conversely, if the tank fills before it is time to dump, you risk a spill via a blocked overflow pipe. June 10, 1999 Page 2 Requirement No. 1 states that the discharge point of the pipe from the buildings shall enter below the surface of animal wastewater lagoons. This requirement will make it impossible for the operator to observe what is being discharged from the buildings. A pipe that becomes clogged may go undetected leading to a back up of recycle water in the pit with the potential to spill out of the building. The operator also will not be able to detect any unusual discharge such as fresh water from a leak or malfunction. The added turn in the pipe needed to direct the flow under the lagoon surface could also increase the chance of a blockage. Because of these concerns we have not covered or extended the fill pipes on the dump tanks at any of the farms that we own or manage. We have extended our discharge lutes under the surface of the lagoons. We have advised our growers to extend their discharge lines but have given them their choice on how to handle the flush tanks. Most have opted to leave them as is. I have included a list of farms associated with TDM in your region. This includes farms, which we own, manage, or grow hogs on Contract for us. Thank you for your attention to this matter and if you have any questions please feel free to contact me. Sincerely, I Doug Niemand Environmental Manager Cc:DWQ Mr. Bob Heath r FARM NAME DWQ FACILITY NO. TDM#1 WALLER 82-378 TDM#2 TARHEEL FARMS 26-25 TDM#5 ?' TDM#6 CASEY 82-274 TDM#7 WILSON 82-196 TDM#8 ROSE 82-101 TDM#11 HARRELL 82-275 TDM#12 A&W 82-97 TDM#13 S&O 82-282 TDM#14 MARK BAREFOOT 82-521 TDM#18 3D 82-210 TDM#17 DODSON 82-390 TDM#18 GIDDENS 82-100 TDM#19 BASS 82-221 TDM#20 THORNTON 82-47 TDM#21 HERRING 82-49 TDM#23 DAUGHTRY 82-601 TDNW4 WILLIAMS 82-625 TDM#25 SUTTON 82-718 TDM#25 CYPACK 26-72 TDM#30 BEST BROTHERS 82-699 TDM#.100 BAREFOOT NURS 82-58 TDM#102 SULLIVAN 82-175 TDM#103 EDWARDS 82-177 TDM#104 CASEY NURS 82-655 PCH 82-94 PCH-FINISHING 82-67 PCH 6 82-488