Loading...
HomeMy WebLinkAbout820039_CORRESPONDENCE_20171231NUH I H UAHULINA Department of Environmental Quai PLAN OF ACTION(Poa) FOR HIGH FREEE Facility'Number 82=39 Facility Name: Warren & Warren Certified -Operator Name: Bill -Warren 1. Current-liquid-level(s).in_inches_as_measured.from_ InWP-E:t �nniint nn tha tnn of the dnm fnr lannnnc withni it AT ANIMAL FACILITIE or Number: 1795 ..liquid_level in_the-lagoon-t anti frnm the ri irrPnt limit in the lagoon to the bottom of the spillway for lagoons with spillways. Lagoon Name/lD: Spillway(Y�or N): Level(inches): Lagoon 1 ( BW _ N Lagoon-2 WW Lagoon 3—Lagoon-4—Lagoon-5 I N i I { 10�8 2. Check.all.applicable_items Liquid level is within the designed Five-and-30-day Plans -of Action are within -acceptable -ranges. structural freeboard elevations attached-Hydragfic and agronomic of one or more s balances X Liquid level is within the 25 year 24 30day Plan of Actio_n k attached! hour storm elevations for one or more structur. Agronomic balance is vrwithin acceptable range. i Waste.is-tobe.pumped.and.hauled-to-off-site.locations. to be pumped and hauled is reflected Volume.and-P_AN-content in section 1111 tables. Included within this plai of the proposed sites with related! facility numbers, number of acres and receiving information -Contact and -Seca approval -from ttie DVVU prior to transfer of avast( not-covereid-in -the-facility's•CAWMP. I Operation will be partially or fully depopulated. `Attach a complete schedule with corresponding "d-animats are to-be,moved-to-another-permitted-facility,-provide-facility-number,-1a #reeboard-levels-and-Herd-population -for-th..receiving-facility animal units and dates fro depop 3_ Earliest possible date to begin land application of waste: 9/21/2018 ! - 1 -- --1-- - -i- Iructures. are �s. A of waste I is a list crop to a site elation goon 1 nereDy-certity-tnat-Knave-reviewea-tne-InTornlatfon-tlstea-aDove-ana-lncruaea-witmn-tne attached_ 0- Ian -of, Action,. and -to'the, best,of- my- knowledge -and- abiliity,,tFie_ information -is, accurate and correct. I I I I William M Warren E Prone: 910-385-881 INCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor William Warren Warren & Warren Farm 2650 S E Blvd Clinton, NC 28328 Dear William Warren: PECE1 VELD July 2, 2014 J1JL - 8 2014 DENR 4A"LLE REGIONAL OFOCE Subject: Additional Information Request Application No. AWS820039 Warren & Warren Farm Sampson County John E. Skvada, III Secretary The Animal Feeding Operation Branch of the Division of Water Resources (Division) has completed a preliminary review of your renewal permit application package. Additional information is required before we may continue our review. Please address and submit the following item(s) within 30 (thirty) days of receipt of this letter: Missing Conies of Field Maus only: Our records show that we have received a copy of your waste utilization plan (WUP) or nutrient management plan (NMP). However, copies of the field maps are missing in your WUP or NMP. Please reference the subject application number when providing the requested information. All revised and/or additional documentation shall be signed, dated and sent to my attention at the address below. Information can also be submitted electronically at jaya.joshi@ncdenr.gov. Please feel free to contact me at (919) 807-6341 if you have any questions regarding this letter, Sincerely, J. R. Joshi Animal Feeding Operations Branch cc: Fayetteville Regional Office, Water Quality Regional Operations Section WQROS Unit Central Files - AWS820039 Prestage Farms Inc 1636 Mail Service Center, Raleigh, North Carolina 27699-1636 Phone: 919-807-6464 \ Internet: http:/Iwww,ncdenr, An Equal Opixmunity 1 Affirmative Action Employer —Made in part by recycled paper At�15 826 03 i Waste Utilization Plan Producer: Bill & Ronnie Warren County: Sampson Name of Farm: Warren & Warren Location: 2950 S.E- Blvd. - Clintin NC 28328 Phone: 910-590-3366 Type of Operation: Feed -Finish Number of Animal: 6040 Storage Structure: Anaerobic Lagoon Method of Application: Irrigation Amount of waste produced per year: 11476 ton/year Amount of plant available N (PAN) produced/year: 6565 tbs./year * Based on On -Farm records The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle- Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in the implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste- Do not apply more nitrogen than the crop can utilize- 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils , when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered'to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crops production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which RECEIVED 1 DENR 1 DWQ Aqt ffer Prhtarti�n Section MAR 2 5 2009 Warren & Vlarren Page 2 could allow additional waste, to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accomrnodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. T his waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission_ YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract No. Field No. Soil Type Crop Code Yield/Ac Lbs. N unit Acres Lbs N Used Month to Apply Lbs_ N Per Ac. 6913 1A NoA. CB -Graze 4.6 50 3.94 906 MAR-SEP 230 6913 1 A NoA. SG -Graze 1 50 3.94 197 OCT-MAR 50 6913 1 B NoA. CB -Graze 4.6 50 4.79 1102 MAR-SEP 230 6913 1 B NoA. SG -Graze 1 50 4.79 240 OCT-MAR 50 6913 2A NoA. CB -Graze 4.6 50 2.45 %4 MAR-SEP 230 6913 2A NoA. SG -Graze 1 50 2.45 123 OCT-MAR 50 6913 213 NoA. CB -Graze 4.6 50 5.65 1300 MAR-SEP 230 6913 213 NoA. SG -Graze 1 50 5.65 283 OCT-MAR 50 6913 3A NoA. CB -Graze 4.6 50 1.52 350 MAR-SEP 230 6913 3A NoA. SG -Graze 1 50 1.52 76 OCT-MAR 50 6913 3B NoA. CB -Graze 4.6 50 5.49 1263 MAR-SEP 230 6913 313 NoA. SG -Graze 1 50 5.49 275 OCT-MAR 50 6913 4 NoA. CB -Graze 4.6 50 5.75 1323 MAR-SEP 230 6913 4 Nok SG -Graze 1 50 5.75 388 OCT-MAR 50 6913 5 NoA. CB -Graze 4.6 50 3.92 902 MAR-SEP 230 6913 5 NoA. SG -Graze 1 50 3.92 196 OCT-MAR 50 6913 6 NoA. CB -Graze 4.6 50 2.77 637 MAR-SEP 230 6913 6 NoA. SG -Graze 1 50 2.77 139 OCT--MAR 50 6913 7 WaB CB -Graze 4.1 50 3.65 748 MAR-SEP 205 6913 7 WaB SG -Graze 1 50 3.65 183 OCT-MAR 50 6913 8 WaB CB -Graze 4.1 50 3.01 617 MAR-SEP 205 6913 8 WaB SG -Graze 1 50 3.01 151 OCT-MAR 50 Total 42.94 11963 lbs. * Based on On -Farm records 6565 Ibs. Surplus or deficit -5398 lbs. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Warren & Warren Page 3 The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan oNy addresses nitrogen. In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through grazing, hay and for silage_ Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grad etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity, especially late in the season ( i_e. April or May) Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc. is late September or early October . Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended_ Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 435 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years you will have approximately 2174 lbs, of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 7 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 17 acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity ',Marren 8 Warren Page 4 of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application, for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract No. Field No. Soil Type Crop Code Applic. Rate inlhr Applic. Amount 6913 1A NoA. CB -Graze 0.5 1.0 6913 1A NoA. SG -Graze 0.5 1.0 6913 1 B NoA_ CB -Graze 0.5 1.0 6913 1 B NoA. SG -Graze 0.5 1.0 6913 2A NoA. CB -Graze 0.5 1.0 6913 2A NoA. SG -Graze 0.5 1.0 6913 2B NoA. CB -Graze 0.5 1.0 6913 2B NoA. SG -Graze 0.5 1.0 6913 3A NoA. CB -Graze 0.5 1.0 6913 3A NoA. SG -Graze 0.5 1.0 6913 3B NoA. CB -Graze 0.5 1.0 6913 3B NoA. SG -Graze 0.5 1.0 6913 4 NoA. CB -Graze 0.5 1.0 6913 4 NoA. SG -Graze 0.5 1.0 6913 5 NoA. CB -Graze 0.5 1.0 6913 5 NoA. SG -Graze 0.5 1.0 6913 6 NoA. CB -Graze 0.5 1.0 6913 6 NoA. SG -Graze 0.5 1.0 6913 7 WaB CB -Graze 0.6 1.0 6913 7 WaB SG -Graze 0.6 1.0 6913 8 WaB CB -Graze 0.6 1.0 6913 8 WaB SG -Graze 0.6 1.0 Warren & Warren Page 5 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of `he nitrogen limitations. The maximum appiication amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated property to apply the correct rates shown in the tables. Failure to apply the.. recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to appling the waste. NARRATIVE OF OPERATION Warren & Warren Page 6 WASTE UTILIZATION PLAN REQ'JiRED SPECIFICATIONS Animal waste shall not reach surface waters o; the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply waste. If the producer does not own adequate land to properly dispose of waste , he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG standard 393 - Filter Strip)_ Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field_ When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff does not occur offsite or to the surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potentual for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residenrial property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). Warren & Warren Page 7 REQUIRED SPECIFICATIONS (continued) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by he landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegtation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidences of erosion, leakage or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illigal discharge, pollution and erosion. 19. Waste handling structures, piping pumps, reels, etc_, should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetation and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and the bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Pace B WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Warren & Warren Owner/Manager Agreement Bill & Ronnie Warren (we) understand and will follow and implement the specifications and the operation and maintenance proce- dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Signature: Bill & Ronnie Warren VAA-- Name of Manager (If different from owner) Signature: Name of Person Preparing Plan: G. Glenn Clifton Affiliation: Prestage Farms, Inc. Phone: 910-596-5749 Address: P.O. Box 438 Clinton, NC 28329 Signature:�(�.,.� C t r•.. Date: Date: Date: ra j g o 7 On -Farm Records for Modifying a Certified animal Waste Management Plan Name: Bill Warren Cumulative wastewater aoolication Field Yearly gallons applied 2004 2005 2006 1A 427000 308550 224400 1B 622125 543150 306000 2A 259875 229504 183600 2B 535500 336600 346800 3A 84000 58650 66700 3B 252000 170850 188700 4 473375 757350 362100 5 347375 344250 423300 6 177625 48450 270300 7 372750 242250 442850 8 237125 237150 422450 Total 3788750 3276750 2121604 Average annual volume applied 1 30623671 Total lb PAN 3,062,367 gal x year year Total lb PAN 6,565 year Summary of waste analvsis records Month Lagoon 1 Lagoon2 Year PAN Feb 2004 3.4 Feb 3.4 Jun 2004 2.3 Jun 2.9 Oct 2004 1.7 Oct 1.5 Apr 2005 3.0 Apr 2.4 Aug 2005 2.2 Aug 2.1 Dec 2005 1.7 Dec 1.5 Apr 2006 3.8 Apr 4,0 Aug 1 2006 1.6 Aug 1.2 Dec 2006 1.8 Dec 1.6 Ave by L 2.4 2.3 Farm Ave 1 2.3lpounds per 1000 gallons Standard deviation for waste analysis = .48 x ave PAN Standard deviation = 1.1 lb/1000 gal Range of values to include in average = 1.2 to 3.5 Ib/1000 gal Revised summary of waste analvsis records Month Lagoon 1 Lagoon2 Year PAN Feb 2004 3.4 Feb 3.4 Jun 2004 2.3 Jun 2.9 Oct 2004 1.7 Oct 1.5 Apr 2005 3.0 Apr 2.4 Aug 2005 2.2 Aug 2.1 Dec 2005 1.7 Dec 1.5 Apr 2006 Apr Aug 1 20061 1.6 Aug 1.2 Dec 2006 1.8 Dec 1.6 Ave by L 2.2 2.1 Farm Ave 1 2.14 pounds per 1000 gallons 2A lb PAN 1000 gal ANiNAL WASTE MANAGEMENT SYSTEM OPERATORS CONTINUING EDUCATION TRAiNINO CERTIFICATE OF COMPLETION (ISSUE TO PARTICIPANTS) Program Title: CAFO NPDES and General Permit Renewal Workshop Program ID#: AB03030901 Approved Contact Hours: 1.0 Date: March 23, 2009 Time: 7:00 PM Location: Prestage Farms Office, Clinton Coordinator: Glenn Clifton Please type or print legibly. Participant's Name: - First Middle Last A Sr, If/, etc_ Participant's AW Operator Certificate #: 11 q A certify that the above named individual has completed the training program listed above. (instructor or &bordinator's signature) Z 1 o (date) 12/2007 Michael F. Easley. Governor A rE9pt✓ o -c William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality July 1, 2007 William Warren Yt. iI 2 7 7".'_ Warren & Warren Farm 2650 S E Blvd Clinton, NC 28328 Subject: Certificate of Coverage No. AWS820039 Warren & Warren Farm Animal Waste Management System Sampson County Dear William M Warren: In accordance with your application received on 12-Dec-06, we are hereby forwarding to you this Certificate of Coverage (COC) issued to William M Warren, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Warren & Warren Farm, located in Sampson County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 6040 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition I11.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please paY careful attention to the record keeping and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwaterqualitv.org location: 2728 Capital Boulevard An Equal OpportunilylAlfirmative Action Employer— 50% Recydedl10% Post Consumer Paper 1�..�� htttCarolina ,Naturally Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919)715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per MRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to MRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG 100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Sampson County Health Department Sampson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS820039 Producer: Bill & Ronnie Warren Name of Farm: Warren & Warren Location: 2950 S.E. Blvd. Clintin NC 28328 ,C4r+, # g2-3 9 Waste Utilization Plan County: Sampsgn— Phone: 910-590-3366 Type of Operation: Feed -Finish Number of Animal: 6040 Storage Structure: Anaerobic Lagoon Method of Application: Irrigation Amount of waste produced per year: Amount of plant available N (PAN) produced/year: 11476 ton/year 6565 I bs./year * Based on On -Farm records The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. !UN 2 a 2007 DE3lR-Fi3jTVuEREG11 IALnrr This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in the implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils , when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crops production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which Warren & Warren Page 2 could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract No. Field No. Soil Type Crop Code Yield/Ac Lbs. N unit Acres Lbs N Used Month to Apply Lbs. N Per Ac. 6913 1A NoA. CB -Graze 4.6 50 3.94 906 MAR-SEP 230 6913 1A NoA. SG -Graze 1 50 3.94 197 OCT-MAR 50 6913 1 B NoA. CB -Graze 4.6 50 4.79 1102 MAR-SEP 230 6913 1 B NoA. SG -Graze 1 50 4.79 240 OCT-MAR 50 6913 2A NoA. CB -Graze 4.6 50 2.45 564 MAR-SEP 230 6913 2A NoA. SG -Graze 1 50 2.45 123 OCT-MAR 50 6913 2B NoA. CB -Graze 4.6 50 5.65 1300 MAR-SEP 230 6913 2B NoA. SG -Graze 1 50 5.65 283 OCT-MAR 50 6913 3A N6A. CB -Graze 4.6 50 1.52 350 MAR-SEP 230 6913 3A NOA. SG -Graze 1 50 1.52 76 OCT-MAR 50 6913 3B NoA. CB -Graze 4.6 50 5.49 1263 MAR-SEP 230 6913 3B NoA. SG -Graze 1 50 5.49 275 OCT-MAR 50 6913 4 NoA. CB -Graze 4.6 50 5.75 1323 MAR-SEP 230 6913 4 NoA. SG -Graze 1 50 5.75 388 OCT-MAR 50 6913 5 NOA. CB -Graze 4.6 50 3.92 902 MAR-SEP 230 6913 5 NoA. SG -Graze 1 50 3.92 196i OCT-MAR 50 6913 6 NoA. CB -Graze 4.6 50 2.77 637 MAR-SEP 230 6913 6 NoA. SG -Graze 1 50 2.77 139 OCT-MAR 50 6913 7 WaB CB -Graze 4.1 50 3.65 748 MAR-SEP 205 6913 7 WaB SG -Graze 1 50 3.65 183 OCT-MAR 50 6913 8 1 WaB CB -Graze 4.1 50 3.01 617 MAR-SEP 205 6913 8 1 WaB I SG -Graze 1 50 3.011 1511 OCT-MAR 50 Total 42.94 11963 lbs. * Based on On -Farm records 6565 Ibs. Surplus or deficit -5398 Ibs. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Warren & Warren Page 3 The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through grazing, hay and for silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. in fields where small grain etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity, especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 435 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years you will have approximately 2174 lbs. of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 7 acres of land. 1f you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 17 acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity Warren & Warren Page 4 of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract No. Field No. Soil Type Crop Code Applic. Rate inlhr Applic. Amount 6913 1A NoA. CB -Graze 0.5 1.0 6913 1 A NoA. SG -Graze 0.5 1.0 6913 1 B NoA. CB -Graze 0.5 1.0 6913 1 B NoA. SG -Graze 0.5 1.0 6913 2A NoA. CB -Graze 0.5 1.0 6913 2A Nak SG -Graze 0.5 1.0 6913 2B N( A. CB -Graze 0.5 1.0 6913 2B NoA. SG -Graze 0.5 1.0 6913 3A NoA. CB -Graze 0.5 1.0 6913 3A NoA. SG -Graze 0.5 1.0 6913 3B NoA. CB -Graze 0.5 1.0 6913 3B NoA. SG -Graze 0.5 1.0 6913 4 NoA. CB -Graze 0.5 1.0 6913 4 NoA. SG -Graze 0.5 1.0 6913 5 NoA. CB -Graze 0.5 1.0 6913 5 NoA. SG -Graze 0.5 1.0 6913 6 NoA. CB -Graze 0.5 1.0 6913 6 Nok SG -Graze 0.5 1.0 6913 7 WaB CB -Graze 0.6 1.0 6913 7 WaB SG -Graze 0.6 1.0 6913 8 WaB CB -Graze 0.6 1.0 6913 8 WaB SG -Graze 1 0.6 1.0 Warren & Warren Page 5 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Cali your technical specialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to appling the waste. NARRATIVE OF OPERATION Warren & Warren Page 6 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients_ 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG standard 393 - Filter Strip). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff does not occur offsite or to the surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. B. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potentual for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residenrial property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). Warren & Warren Page 7 REQUIRED SPECIFICATIONS (continued) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by he landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegtation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidences of erosion, leakage or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an Migal discharge, pollution and erosion. 19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetation and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and the bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds_ 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. On -Farm Records for Modifying a Certified Animal Waste Management Plan Name: Bill Warren Cumulative wastewater anoiication Field Yearly gallons applied 2004 2005 2006 1A 427000 308550 224400 16 622125 543150 306000 2A 259875 229500 183600 2B 5355001 336600 346800 3A 84000 58650 86700 313 252000 170850 188700 4 473375 757350 362100 5 347375 344250 423300 6 177625 48450 270300 7 372750 242250 442850 8 237125 237150 422450 Total 37887501 32767501 2121600 Average annual volume applied 1 _ 30623671 Total IPam!_ 3,062,367 gal x year year Total I PAN = 6,565 year Summary of waste analvsis records Month Lagoon 1 Lagoon2 Year IPAN Feb 20D4 3.4 Feb 3.4 Jun 2004 2.3 Jun 2.9 Oct 2004 1.7 Oct 1.5 Apr 2005 3.0 Apr 2.4 Aug 2005 2.2 Aug 2.1 Dec 2005 1.7 Dec 1.5 Apr 2006 3.8 Apr 4.0 Aug 2006 1.6 Aug 1.2 Dec 2006 1.8 Dec 1.6 1 Ave by L 2.4 2.3 Farm Ave 1 2.3 pounds per 1000 gallons Standard deviation for waste analysis = .48 x ave PAN Standard deviation = 1.1 Ib11000 gat Range of values to include in average = 1.2 to 3.5 Ib11000 gal Revised summary of waste analvsis records Month Lagoon 1 Lagoon2 Year PAN Feb 2004 3.4 Feb 3.4 Jun 2004 2.3 Jun 2.9 Oct 2004 1.7 Oct 1.5 Apr 2005 3.0 Apr 2.4 Aug 2005 2.2 Aug 2.1 Dec 2005 1.7 Dec 1.5 Apr 2006 Apr Aug 2006 1.6 Aug 1.2 Dec 2006 1.8 Dec 1.6 by L 2.2 2.1 Farm Ave 1 2.1 pounds per 1000 gallons 2.1 lb PAN 1000 gal Page 8 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Warren & Warren Owner/Manager Agreement Bill & Ronnie Warren I (we) understand and will follow and implement the specifications and the operation and maintenance proce- dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Signature. Bill & Ronnie Warren Name of Manager (If different from owner) Signature: Name of Person Preparing Plan: G. Glenn Clifton Affiliation: Prestage Farms, Inc. Address: P.O. Box 438 Clinton, NC 28329 Phone: 910-596-5749 Date: 19 Oy Date: Signature: �, (�� _C t. (� �. _ Date: (oI9 o7 Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number }?•' -? B. Lagoon Identification ;' r. hr rf n 1,-� • `). C. Person(s) taking Measurements Tr7 ,,,,,, L4 EJp r, D. Date of Measurements „ _ 17-4--, E. Methods/Devices Used for Measuement of: a. Distance from the lagoon liquid surface to the top of the sludge layer: b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: 1,aS4 �f S c. Thickness of the sludge layer if making a direct measurement with "core sampler" F. Lagoon Surface Area (using dimensions at the inside top of bank): (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points a. Less than 1.33 acres: Use 8 points b. If more than 1.33 acres, E, (, acres x 6 = with maximum of 24. (using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet". 1. At the time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): t1 r J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid Level: ItemJ - Item 1, assuming present liquid level is below Max. Liq. Level: L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measuement points): M. Record from the sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): N. Record from the sludge survey data sheet the average thickness of the sludge layer: O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): �rJ, (Note: if item O is less than 4 ft., a sludge removal and utilization plan may be required by N.C. DWO. See your specific permit or contact DWQ for more information.) P. Proceed to the sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by: �?, rna rnr_,� _ -.gr Date: �, - /7- afx Print Name Signature Sludge Survey Data Sheet Completed By: �-, S L-G rn 11, Print Name Lagoon Identification: B .' 11 ltb r rc n Date: :I Signature (A) Grid Point No. (B) Distance from liquid surface to top of sludge (C) Distance from liquid surface to lagoon bottom (soil) (D) Thickness of sludge layer Ft. & inches Feet (tenths) Ft. & inches Feet (tenths) Ft. & inches Feet (tenths) 2 3 .�F 4 5 6 76 8 0: 9 10 h. z 11 12 13 14 15 16 17 18 19 20 4.2 21 22 23 24 Average * All Grid Points and corresponding sludge laver thickness must be shown on a sketch attached to this Sludge Survey Data Sheet Conversion Table From Inches to Tenths of feet Inches Tenths of feet Inches Tenths of feet 1 0.1 7 0.6 2 0.2 8 0.7 3 0.2 9 0.7 4 0.3 10 1 0.8 5 0.4 11 0.9 6 0.5 12 1.0 Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number Sr', B. Lagoon Identification i., etrrG 4- Wllrre- 4 (I - Yi C. Person(s) taking Measurements '� ,, e 4- A f /� n D. Date of Measurements E. Methods/Devices Used for Measuement of: a. Distance from the lagoon liquid surface to the top of the sludge layer: b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: c. Thickness of the sludge layer if making a direct measurement with "core sampler" F. Lagoon Surface Area (using dimensions at the inside top of bank): / . 7 (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points a. Less than 1.33 acres: Use 8 points b. If more than 1.33 acres, r 7 acres x 6 = with maximum of 24. Oil (using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet". I. At the time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): / .. J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid Level: ItemJ - Item I, assuming present liquid level is below Max. Liq. Level: L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measuement points):. M. Record from the sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): N. Record from the sludge survey data sheet the average thickness of the sludge layer: :. O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): S (Note: If item O is less than 4 ft., a sludge removal and utilization plan may be required by N.C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to the sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by: a ,4 r 1.� m b �1rvD� :? Date: -, 7- c>!o Print Name Signature Sludge Survey Data Sheet Lagoon Identification: or-ra "r,r n Completed- C Date: Print Name ' Signature (A) Grid Point No. (B) Distance from liquid surface to top of sludge (C) Distance from liquid surface to lagoon bottom (soil) (D) Thickness of sludge layer Ft. & inches Feet (tenths) Ft. & inches Feet (tenths) Ft. & inches Feet (tenths) 2,$ 3 70, 4 6 , 7 5 6 Q i 7 5. 8 9 6,S 10 G 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Average All Grid Points and corresponding sludge layer thickness must be shown on a sketch attached to this Sludge Survey Data Sheet Conversion Table From Inches to Tenths of faat Inches Tenths of feet Inches Tenths of feet 1 0.1 7 0.6 2 0.2 8 0.7 3 0.2 9 0.7 4 0.3 10 0.8 5 0.4 11 0.9 6 0.5 12 1 1.0 Summary of Action Lagoon #2 was only in the red (18 inches) for three days. After the rain stopped and the fields dried oft. I pumped lagoon down below the red marker. Descrivtion of Water Conservation I installed hanging waters in all nine of my finishing barns. They have been in use for about three years. I am looking into ways to use lagoon water to presoak my barns before pressure washing them. However, I am having trouble with water sprinklers stopping up. Description of proposed action to be taken in the future Transfer lagoon water from one lagoon to another to stay away from the red marker. I should have pumped on the rye grass I planted in September. In the future I will always pump in the fall & winter when the weather allows. uJ� no u��- 9-�/O 3 o -c Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek P.E. Director Division of Water Quality December 1, 2006 CERTIFIED MAIL RETURN RECEIPT REQUESTED RE CEIVED William M Warren CEIVED Warren & Warren Farm 2650 S E Blvd 0 6 Clinton, NC 28328 CF Subject: Application for Renewal of Coverage for Expiring NPDES General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State Non -Discharge General Permits are available at http://lt2o.enr.state.ne.us/aps/afou/downioads.htm or by writing or calling: NCDENR — DW Q Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 In order to assure your continued coverage under one of these two types of general permits, you must submit an application for permit coverage to the Division. Enclosed you will find a `Request for Certificate of Coverage Facility Currently Covered by an Expiring NPDES General Permit.' The application form must be completed and returned by January 2, 2007_ Please note, you must include two (2) copies of vour most recent Waste Utilization Plan with the application_ form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-3221. Sincerely, Ted L. Bush, Jr., Chief Aquifer Protection Section Enclosures cc (w/o enclosures): Sampson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - 820039 Prestage Farms Inc Aquifer Protection Section 1630 Mail Service Center lnternct: www.ncwaterclitv.org Location: 2728 Capital Boulevard An Equal Opportune ylAtfirmative Acton Employer— 50% Recycled110% Post Consumer Paper Raleigh, NC 27699-1636 Telephone: Raleigh, NC 27604 Fax 1: Fax 2: Customer Service: NR Carolina (919)': '."!!!!'ably (919) 715-0588 (919)715-6048 (877)623-6748 Wettable Acres Determination Certification Name of Facility: WARee 4 WAR-9-1-Al . F'4tm Facility Number: S Z- - 39 Owner(s) Name: W, i-L-, A rA � _ &%n i d WAR- n Phone No: ID-,5Sb - Mailing Address: k6svp fir++ EA'Fa"l IS .vb . By signing this form, the facility owner and Technical Specialist acknowledge the completion of the Wettable Acres Determination. All necessary Wettable Acre Determination Field Data Sheets and calculations were completed to conduct a Wettable Acre Determination. The facility's Waste Utilization Plan has been amended as necessary to reflect actual wetted acreage. A copy of all worksheets, calculations, and other Wettable Acres DeterZiinati-on documents, along with the applicable Waste Utilization Plan and Wettable Acre Determination Certification will be filed with the local Soil and Water Conservation District. A copy will also be kept on site with the Certified Animal Waste Management Plan. Any future modifications must be approved by a technical specialist and filed with the Soil and Water Conservation District prior to implementation. If any modifications to the existing irrigation system or any new irrigation equipment was required to adequately address the waste management needs of this facility, an Irrigation Specialist or Professional Engineer has certified the design and installation below. Owner Name: Wa(Yit . We (Yt*, reo VK Yq Owner Signature: �(,(,(,.� Date: 3 6V Technical Specialist Name: G. G L.Enn Technical Specialist Signature: rw Date: 111131-F If assisted by an Irrigation Specialist or Professional Engineer please read and sign below: Animal waste application equipment has been designed or modified to apply waste as necessary to accommodate the waste management plan and according to NRCS Standards. Animal waste application equipment has been installed according to NRCS Standards and is ready for use. Irrigation Specialist/PE Name: Irrigation Specialist/PE Signature: Date: Submit this form to: Attn: Sonya Avant NC Division of Water Quality Non -Discharge Compliance & Enforcement Unit 1617 Mail Service Center Raleigh, NC 27699-1617 State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality Non -Discharge Permit Application Form / Survey (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) $2-39 Fitc? General Permit - Liquid Animal Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any correction, which are appropriate. If a question has not been completed by the Division, please: complete as best as possible. Do not leave any question unanswered. : Application Date: 17-)-3-97 I. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item_ 1. One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 2. Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is disposed; 3. Two copies of the Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, one must he completed prior to submittal of a general permit application for animal waste operations. I1. GENERAL INFORMATION: 1. Farm's name: Warren & Warren Applicants Initials "t'i lei MW 01ka 2. Print Land Owner's name: William & Ronnie Warren 3_ Land Owner's Mailing address: 2650 South East Blvd. City: Clinton NC Zip: 28328 Telephone Number: 910-592-2413 or 590-3366 _ 4. County where farm is located: Sampson 5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy . of a county road map with the location of the farm identified): 14w, . 421 north to SR 1933, turn right. farm 2 miles on 6. Print Farm Manager's name (if different from Land Owner): 7. Lessee's AjEjjratar's nam (if applicable; please circle which type is listed): PrestaRePrestage Farms 82 - 39 REC1r-1V�D AUG 0 6 IYYI FAYETTEVILLE REG. OFFICE FORM: AWO-G-E 2/26/97 Page 1 of 3 III. OPERATION INFORMATION: 1. Farm No.: 82.-39 2. Operation Description: Swine operation Feeder to Finish 6040 - Certified Design Capacity Is the above information correct? ©ryes; E-1 no. If no, correct below using the design capacity of the facility TyW of Swine No. of Animals Tvne of Poul� No. of Animals Tyne of Cattle No. of Animals 0 Wean to Feeder 0 Feeder to Finish 0 Farrow to Wean (# sow) 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) 0 Layer 0 Dairy 0 Non -Layer 0 Beef 0 Turkey Other Type of Livestock on the farm: No. of Animals: 3. Acreage cleared and available for application: 44 ; Required Acreage (as listed in the CAWMP): 44 4. Number of Lagoons: 2 ; Total Capacity: 1185270 Cubic Feet (ft3) Number of Storage Ponds: ; Total Capacity: Cubic Feet (ft3) 5. Is animal waste being applied on any field which has subsurface drains? YES or NO (please circle one) 6. Are subsurface drains present in the vicinity of or under the lagoon? YES or (please circle one) I V . APPLICANT'S CERTIFICATION: lal I �til.aw maftUw h{!%►" (Land Owner's name listed in question II.2), attest that this application for W0.iQA& C.rj at rtr _ (Farm name listed in question II.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned rr''t'o��m��e as incomplete. �W� Signature _ W,I '"�+�" Date 9-3- J'7 V . MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) 1, (Manager's name listed in question II.6), attest that this application for (Farm name listed in question H.1) has been reviewed by me and is accurate and complete to the best of my knowledge_ I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be retumed as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FORM: AWO-G-E 2/26/97 Page 2 of 3 _ "Yf k 1 / +• Sloil l g �_ � v ill i , „r. � r[ll ,al Stir al '"c l i • r •a 'n ,....y af • rtla r111 t 'IHI0.0" r �fIy,kJ�'�' r. �' �•t tCO• 1� •� r, :n..' Ihl r r..,K ' [.I 5 4u+' w fp+ r•h �G �, ++rr •nrq°�.,[.jl� � irsl rw �,li r[el 'r< , 1 1..►Irr .� 2SIY{A ,,4 • '« rill Hit ;t. I JIA • 4 .ea r.a��''1•�.va .:> .•n .`Im ba .� / �M� '-� �•. �, Ifr, f lti4 � , p♦y ul'rn' 'lW 11 �`4 u. � ' j rw,u.�rr S9f� n.r 9 log.' XN ` r.Jrr .HI '• 9 J • . 46 ten ' elu Iw ,y 'ii' N MAW •./ 1, • «•r w ul' .[o i un r+1 .n nh' r'• w. r f n+l • '•}yt • mI ull !.• � ^Hll°y1y n' ��..1� , .0 � �YrNwn tl � ,. ulr• ♦aYry°W � I qNn w+ 2 MM Y°°r'r°'�•Y kriAAt «II 1 i •xl W. ,.tl Not ° .11. 1 NO1NID r • utr ruj4t tl IIII 1. °II 1 ff:_. „� / nq `�.•� jV1 l•'. W '► + ,ai ,hl/s Ifit wl !1_Pol. !•rl Irll.. r II41 MtIl.l j�j \-._i-✓�r.r � .. r1 , 164 - , r '• 'MI, I `'I \ \1 INrW M..rri Y"• r�i+� tn40',, `' ♦° ^�, 14r = 4ry•: •r.l Y 1 r. ur' 3+ 1u, 1 iL /rrl �, J �' y r •ql Lill i � «rl " .r � � '+ nu d .rr url rrn` • u 'ein l / a wl •°ti r7fUly '�. l i.. nN «II �° e� fS nn � .. cu'}t" 1�;1 url,� wl ! ,.u' rr .a. ;.I;i3•.+'. ° P.I .rr .tl .N' •%.� n Ilrl 'ar � r.' leu p 1 ■ r1.Cr41 '• � M� y1 �3 li •Lil Il A1d..f •'H� •,� Y l l ifs ` \'�s' N1lr �yN l •f' erll .L Irq/ RwV� t• � : ' «Ir `'r �Iaril .•111 „• �,.n '}. r nl' �+ /� �.w ±Ir uu1 „ � a 4 � ,u �' ••'•1•w �. onns 'to 'O•' «rl �r �r. +fi.. • �� ern •'1'•. a..11 nil •'fr KII luy +may'%' °rNq .a�PIC °j'iY eul +�ti'• r'1' rBfP r.l»y yl IIH .HItlgr .h r °y ! :r: G .eu tul uu �L OiSdi I a.+ � 6y Z4' «u '9y _ .�.r rrrr Lr. . nri' •.Ifu } 1 ,,. .1 '' I 61 HN uu OrY� rsgt ' ' ....r.�-- /j%.. � �; ,� �1 ►M• I 4� b�.e� H.I A rf.l o„� «f +,wr �al 1..1 'iiiy wa� �. •xl Jl L./r:. � ��• .. I� � i► y' I`J4 rHl •1.1 •r°.� IHI y�y a INS 4 fw Nit �Sta I lulOY �� wf .� ♦ ,� ,.0 ► Hrf i .fn • 'K. .In 1°r•) � r H Iul � .nil 7� ll 4 °� •� .do It I «r, d i f Iles uh r Or ,In 4 Lj HII IHI S' S■■y IN Itlr � Y •ll � �'� �+ _ hel � 1111 , 11/1 � . •IN Md ,\, •'r' � a %1�Yr0 uH tir'r III all, � ul•` alu , ru' lul 0 J nip• ' .q� '!f• �'�' _/ y O'`y IIH Ill rMl +1. 4 M�\• r Y �— 7 n/l -OF1 h•J -_ tl11 f>� nu � C �. .. la' 0,� •yrft 4i • J 11 I wlUP. .- S•'L - °i I.6y j ► /1.1 HII O «I IN, 1 ) y Hefi�aw r�tp ' " `�'}� e, .yl � t 6� rwl;� a; .wr � / � I�rx,-• +M• a fff M ".� r'/rrl .4 1�4, eut xll Nh 1.. '�\ 1r> j [ •: �' '• HI ° J uel }IM .p+.rrl 1 � 6 fl.l 4 i \ •. �1 Irn } PC WO `_�•,. " a .«f w . g• F tw' 1 " AI' .14, + A I { IYI ,ra Hat Af a 4t wl % d _ ,.: .,.•'fir d ,'r nn 1 ' Il" gy A tell Ilf 1 3 cc k•4t ;}tl i.f 'l !Y •I .yr4tiy.- 1 4yY�1�S f.; '_� if - l `;t'i - T'Rrk �13E�-1 ,. 3 _ eE 4 :R�i r.• - ^t '. �' �f Y. �. rr - 7 f,.. % ' fv_ WASTE UTILIZATION PLAN ---------------------- Producer -----:HILL & RONNIE WARREN Name of Farm -;WARREN & WARREN Location ----- :2950 S.E. BLVD CLINTON NC 28328 Phone -------- :910-590-3366 Type Operation ------------- :FEED -FINISH Number of Animal-----------: 6040 County:SAMPSON Storage Structure ---------- :Anaerobic Lagoon Method of application ------ :Irrigation Amount of waste produced per year-----------------: 11476 togs/year Amount of plant available N (PAN) produced/year-: 13892 lbs./year n a A The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be use to reduce the amount of commercial fertilizer required for the ; crops in the fields where the waste is to be applied. This waste Utilization plan uses nitrogen as the limiting , nutrient. Waste should be analyzed before each application cycle.,..:. z, Annual soil tests are strongly encouraged so that all plant -- nutrients can be balanced for realistic yields of the crop to be _ grown. Several factors are important in implementing your waste < .; utilization plan in order to maximize the fertilizer value of waste and to ensure that it is applied in an environmentally safe manner: `.:i. Always.apply waste based on the needs of the crop to be grown and the nutrient.'conteht.of the waste. Do not apply more nitrogen than: -_crop =can utilize.''` 2. Soil types are important as they have different infiltration rates, -leaching potentials, cation exchange capacities, and available water holding capacities. '- 3. Normally waste shall not be applied. to land eroding' at more than 5 tons per acre per year. Waste may be applied to land ' eroding at 5 or more tons per- acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWO regulations. 5. Wind conditions should also be considered to avoild drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have r . Page 2 plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be"flexible so as to accommodate changing waste analysis content _ -: and ;,the crop type. Lime must be applied to maintain pH in the — um range for specific crop production. ` Thais 'waste utilization plan, if carried out, meets the requirements for...compliance with 15A NCAC 2H .0217 adopted by.the' �_Enyironmental Management Commission. wr YOUR WASTE UTILIZATION PLAN IS -'BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to. No. No. Type Code /Acre /Unit Used Apply 6913 1 NoA : H 5.2 50.00 16.0 6913 1 NoA . KN/A 50.00 16.0 6913 2 NoA C 6.1 50.00 12.0 z 6913 2 NoA K- '(N/A. 50.00 12.0 6913 3 BOB C 4.5 50.00 9.0 •,6913 3 BOB KN/A 50.00 9.0 .16913 4 WaB C 5.5 50.00 7.0 6913 4 WaB K - N/A 50.00 7.0 Total BB,-e- k � ':Availab le`'Nitrogen _(includes commercial) Surplus Or.. -Deficit Crop codes Cro -unst 4160 MAR-OCT- 800 S-APRIL- 3660 MAR-OCT._ -- 600 S-APR I L....: 2025 MAR-OCT.. 450 S�APRIL " 1925 MAR-OCT 350 S-APRIL 13970 13892 -78 ' k` A=Harley-buy �- ; ' I=Oats-bu. H=Hermudagrass(graze)-tons J=Rye-bu. C=Bermudagrass'(hay)=tons K=Small grain (graze) -acre D=Corn (grain) -bu.' L=Small grain (hay) -acre • E=Corn(siIage)-tons M=Sorghum (grain )-cwt.. FCotton-lbs.:.lint W=Wheat-bu. G=•Fescue(graze)-tons Y=Fescue(pasture)-tons H=Fescue(hay)-tons Z=Bermudagrass(pasture)-tons Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. -- Page 3 t � r o The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/ silage. Where grazing, -plants, should be grazed when they reach a height -of, ,six to" nine inches 'l,Cattle should be removed when plants are grazed to a height_ef �four.:inches."In fields where small..,grain; etc, is to be removed for hay_or.silage, care should be exercised }_ _not 'to to let small grain to reach maturity, -especially ;late the season (i.e. April or May). Shading may result if small .,grain!!, gets too high and this will definitely interfere with stand „of bermudagrass. This loss of stand will result in reduced yields and; less nitrogen being utilized. Rather than cutting small grain' -':for hay or silage just before heading as is the normal situation, ,.you. are encouraged to cut the small grain earlier. You may want .to consider harvesting hay or.silage two to three times during the ~ season, depending on time small grain is planted in the fall.. The ideal time to interplant small grain, or early October. Drilling "is recommended Sermudagrass.should be grazed or mowed to inches before drilling for best results. etc, is late September over broadcasting. a height of about two Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in. livestock. Sampling -forage ,-ar...,hay for nitrate levels is z-�: ;;":-• recommended .. Acres .shown in the 'tables -are' -considered :to be the usable' acres `f t excluding required buffers , filter strips along ditches --add areas unable to be irrigated,'and perimeter areas -not receiving . full application rates due to equipment limitations. Actual total. acres in -the field listed may, and most likely Will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization. of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provision for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2174 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years, you will have approximately 10872 lbs. of PAN to utilize. assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs. of nitrogen per acre, you will need 36 acres of land. If you apply the L sludge to corn at the rate of 125 lbs. of nitrogen per acre, you •;�-: will need 87 acres of land. Please be aware that these are. only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and application methods. Page 4 APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil.at the time of irrigation such that runoff or ponding :occurs: This rate is limited by initial soil moisture content,` soil;'struckiire, soil texture, water .,droplet size, and organic_--F,; solids. . The :application amount should 'not exceed ._the- available; } f wate�wholding capacity of the soli at'the time of irrigation3nor z should `the plant available .nitrogen applied exceed the nitrogen needs of the crop . `��' s A ? - A..• h. _ '.l ' +_y. fix( "" f3s-" ,•r � �y-;_ .. -'�" If 'surface irrigation is the method of land appljcatjjon",7f0'r7.jhis plan, it is the responsibility of,"'the ,producer and irrigation:' designer to ensure that an irrigation_ system is installed to properly irrigate the acres shown .in tables. Failure to 'apply the recommended rates and amounts of., nitrogen shown in the table may make" _this plan invalid.. The' following table is provided as a guide for establishing > application rates and amounts. V,� Tract Field Soil Crop Applic Applic No. No. Type Rate.' Amoun t -' (in/hr) (inches) 7 s Co9[.3� No A f: CB -Gib 5�4g.. 1.3a "t„ . 7 -'-Kt�",gssG-,s�7r;;eYr• �r.; - _ '� ? �= �ya`i � �u: s a1 � =Y4' 69t 3 Z NO C� it r SO'�:e (• 3p - '_ (9 3-` 3 $ Cry 5 �9:3 . V�(gg CS .60.-- .96 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions, Page 5 Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every, 6 months., In po instances should the volume of the waste be stored dn:'your structure be within the 25 year'24 hour storm storage or k one foot of ",freeboard except, :in the �ewent of the 25 year 24,...hour ' y , Fs ItyYis the responsibility of t'he producer aid waste applicator --to i ensure,, -a the :spreader":equipment is operated. properly to apply correct rates .to` the acres shown yin the`:tables. Failure'ty 'apply"'the recommended rates and amounts'of "nitrogen shown` in the tables'may.make this plan invalid. .:,Call. -your -=.technical specialist after you receive 'the waste analysis'.,report.for assistance in determining the amount of waste .:per<aCre..and-the proper application rate prior to applying the -'waste �NARRATIVE OF OPERATION ON I- EXHIBIT A-8 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate . :- land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the waste utilization Plan when there is a change in the operation, increase in the number -of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the - _ nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year_ Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves =` the field. (See FOTG Standard 393 -Filter Strip) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. &. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland_ When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: - 8 10. 12. EXHIBIT a-9 WASTE UTILIZATION PLAN REQUIREDSPECIFICATIONS Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. Any new swine facility sited on or after October Z, 1995 shall = comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste: other than - swine waste from facilities sited on or after October 1,. 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). Animal waste shall not be applied closer than-100 feet to wells. Animal waste shall not be applied closer than 200 feet of dwellings other than those. owned by the landowner. Waste shall be applied in a manner not to reach other property, and public right-of-ways_ --- .. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly inton water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berths, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. '4 Page:- 9 EXHIBIT A-10 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (f j 18. If ani�ial production at the facility is to be suspended or terminated, the owner is responsible for obtaining and =- implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution -and erosion. L`19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns; leaks, and spills. A regular maintenance checklist should be kept on site- 20. Animal waste can be used in a rotation that includes vegetables' and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. :. '-'`-.21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume:) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. Waste shall be tested within 50 days of utilization and soil a; shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determ2M ng': = element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when the" s "= metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina requlations. Page: '10 Page 6 WASTE UTILIZATION PLAN AGREEMENT Name of Farm:�WARREN & WARREN j•`y Owner/Manager Agreement 4 I (we) understand and will follow and implement the specifications_. � 4x. and the :operation and maintenance procedures established in the approved animal ,.waste utilization plan._for.;:the #arm named above.."I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification, 'to be'submitted to the North Car plina .Division of. Water., Quality (NCDWO) before the new animals are' stocked.-=l'`-(we) also -understand that there must be no discharge_of animal waste from this system to'the surface waters of the state from a storm event'less severe.than the 25-year, 24- hour storm. The ;`approved pion will be filed on -site at the farm a.;. ' office and at the office of the local Soil and Water Conservation District• and wihl be available for review by NCDWQ upon request. ,.r 4 - c. ' rL' ..4•n., Name of .Facility, Owner: BILL & RONNIE WARREN (Please. print] z. ag i s — }� w33 s "YQ,tx�u- D r 3- 9 7 �t Signature: at 'r:Naiae ofMar�ager'(*If' afferent "from' owner) Signature: Date: Name of .Person Preparing. Plan: G. Glenn Clifton (Please print:) Affiliation: Prestage Farms, Inc. Phone: 910-592-5771 Address: P O Box 438 Clinton NC 28328 Signature: sd. 4%., _- Date: 2113197 ' I State of North Carolina Department of Environment, Health and Natural Resources 4 i Division of Water Quality I' 01ILtAl James B. Hunt, Jr., GovernorL �� Jonathan B. Howes, Secretary 'I H N Fl A. Preston Howard, Jr., P.E., Director February 1:, 1997 :I RECEIVED MEMORANDUM Ff 8 17 19971 ra efir'r A - TO: Regional Water Quality SupI.ervisor RELY . �� FICc FROM: Sue Homewood SUBJECT: Notification of Facility Number The following changes have been made to the Anim'' Operations Database. Please make appropriate changes in your files. I Facility numbers 82-170 and 82-39 are the; dame farm. Facility number 82-170 was deleted from the animal operations dal abase. Facility number 82-181 was a duplicate of;lfacility number 82-174 and 82-181 was deleted from the animal operations database. If you have any comments or questions please feeler to call me at (919) 733-5083 ezt 502. P.D. Box 29535, Raleigh, North Carolina 27626-0535 An Equal opportunity Affirmative Action Employer i �3 1� I I� I. II I ;,Telephone 919-733-5003 FAX 919-733-9919 `50% recycled/ 10% post -consumer paper i �I LIGHTING FIXTURE SCHEDULE: CODE LIGHT SOURCE LIGHT MOUNTING MANUFACTURER CATALOG NO. VOLTS DESCRIPTION CAMPING A FLUORESCENT F32T8 L835 PENDANT SURFACE O WH HUBBELL EWL042R-SPDR-91 120 VAC 4% 2 LAMP, ELECTRONIC BAL. DAMP LOCATION CORRES SURFACE B HPS 100WATT SURFACE WALLPACK COOPER LUMARK HPWY-PL-120-LL. 120 VAC 100 WATT HPS WITH PHOTOCELL, WALL PACK EX LED 1WATT SURFACE HUBBELL LED1-1248-R-W-W 12 VDC LED EXIT SIGN 1 FACE E2 METAL HALIDE 12WATT SURFACE HUBBELL R-12-H-12-A 12 VDC 12 VDC EMERGENCY LIGHTING 2 HEADS E1 1 HEAD USE N SERIES FOR NEMA 4 E METAL HALIDE 12WATT SURFACE HUBBELL HP12-100-2-P12H 120VAC 12 VDC 12VDC EMERGENCY LIGHTING BATTERY PAK W 2 LAMP HEADS 0 PROJECT: SMITHFIELD FOODS PROJECT NO. 7200A PANEL DESIGNATION: LP-1 VOLTAGE: 240/120 PANEL LOCATION: NORTH WALL PHASE: 1 FEEDER POINT: MCB-1 WIRE: 3 WIRE MOUNTING: NORTH WALL AIC: 22KAIC MAIN RATING: 225A BUS 2.25A MLO NEMA 1 CKT NO. AMPS NO. POLES DESCRIPTION PHASE LOAD A VA _ _ DESCRIPTION RECEPTACLES SOUTH WALL > RECEPACLES WEST WALL > RECEPTACLES NORTH WALL > _ _ RECEPTACLES EAST WALL - - - > TEL BOARD RECEPTACLE > ATC-1- -� - > SPARE - - SPARE - --- SPARE- -- - - - > SPARE- - > SPARE SPARE > SPACE - --�i-� -_ - SPACE T A s SPACE NO. POLES AMPS 20 20 20 20 CKT. NO. 2 -- 4 6 8- B 1 20 1 LIGHTS ROW 1 < LIGHTS ROW 2 < _ LIGHTS ROW 3 < BION_ CONTROL PANEL <' BION. CONTROL PANEL- --- < EXHAUST FAN --- - - -< _ SPARE v--, ---- < SPARE < SPARE - -- _ < SPARE -- -- - - < SPARE < SPARE < SPACE- - - - < SPACE < I SPACE < SPACE -- < SPACE - - - -- < SPACE < 600 1 750 3 20 1 _ 600 1 750 5 20 1 600 1 750 7 20 1 1000 1 750 9 20 1 1000 1 20 20 10 - 12 14 500 11 20 1 250 1 - 1 1000 13 20 1 20 15 20 1 1 1 20 16 17 20 1 20 18 19 20 1 1 1 1 20 20 20 22 21 20 1 23 20 1 20 26 20 2$ 20 30 20 32 25 20 1 -� 27 20 1 1 1 29 20 1 31 20 1 " SPACE - - - > _ SPACE _ SPACE - 1 33 20 1 1 -1T�0 20 34 36 _ 35�-20 1 SUB -TOTAL I JUDU 46UU TOTAL 8550 ESTIMATED DEMAND LOAD 8.5 KVA DEMAND LINE CURRENT 35 AMP s POWER (CONTROLS TO BLOWER B-1) _ b 4 BeC] S3a S3b se3c IN a BIOREACTOR �M_2 Aa At l Aa Ab ECOREACTOR a (1) 2" PVC (POWER & CONTROL) INFLUENT M-1 CONDUITS FROM FINISHER AREA (2) 1 " PVC CONTROL FROM CP--2 AND CP-3 (2) 1" PVC FROM M-3 AND M-4 � 2 Aa Ab Ll BF OVERHEAD DOOR - EXHAUST FAN P GRAVT Y THICKENER Ac 6 AT-1 EFFLUENTTELEPHONE ENTRANCE Ac 10 - TELEPHONE TO UTILITY POLE r r BION CONTROL PANEL POWER CONTROL PANEL PCP-1 LP 1 (WITH LT-1 ABOVE) MCB POWER � Ac �_ -- - POWER TO S3bSd �`��`� UTILITY POLE S3cS3a UTILITY METER MCB LIGHTING F_ -/ . UTILITY OVERHEAD ELECTRIC TRANSFORMER (BY UTILITY) 240/120V SEC 3C#500MCM W/GND, 1 PHASE, 3 WIRE 3.5"C PVC UG METER (� 400A 1 PHASE 3 WIRE NEMA 3R - - - ---- - - 3C#4/0 W/GND, 2.5"C PROCESS POWER r- ---'BUILDING POWER I I MCB 2. SE I I MCB-1, SE I 1225A, 2 POLE, SN I ) 01225A, 2 POLE, SN J 22KAIC, NEMA 1 J 22KAIC. NEMA 1 3C# 10 W/GND, 4C# 14, .75"C 2C# 10 W/GND, .75"C 2C#10 W/GND, 9C#14, .75"C {1) (2) (3) �(4) �(5) (6) MCP MCP mcp MCP 2A A P2Pp� 20A /� 20A 20A } 20A _L FVNR FVNR FVNR FVNR SIZE1 SIZE1 (NOTE 24 TYP SIZE1 NOTE 251 NOTE 251 30A, 3P ES B-1 IP-1 (3 (3 PHASE PHASE MOTOR) MOTOR) 30A, 3P M-1 M-2 M-3 LCS \`� TRANSFORMER & FUSE cn \ DISCONNECTS AT POE - PUMP STATION T--6 (ITILIT7' PRIrLl4f�Y OHE \\�CL CD MFP-1, LSL-1, LSH-1, �r� �_ LSHH-1, FCV-1A, \\ � 4° _ t- FGV-1 B, FVC-1 G \ i PUMP STATION T-7 \ � cD CD `-'- r VALVE BOX r MFP-2, LSL-2, LSH-2, \\\ ujfn f LSHH-2, FCV-2A, \\ s � J a - FCV-2B, FVC-2C \ ' VALVE BOX \ -�- -_ -------- POWER UG _. PVC, 3.5 C o \ \ 4 CP-1 TEL UG" C PVC, 2 1 \\\\ B-1 \ I M-3 PROCESS i l 1 BUILDING { EX/SI '✓, ! fNI HER ' EXISTING _ F/NISIIER 1 ` S NE 5 SWiN- a 1 -SLIP - aL i M-4 1/v 1 1 M-5 V � �11 (SEE TREATMENT FACILITY y 1I ELECTRICAL PLAN FOR DETAILS) �I I yy ly I� f� 11 M1 11 rr• rt TIP TANK FT-1A FCV-3D, 3£, 3F, FCV-3A. 3B, 3C, ZS-1 B .' TIP TANK FT-2B ZS-1A 0� ❑❑0 - TIP TANK FT-2A FCV---4D, 4E, 4F,00 j -" FCV-4A, 4B, 4C, ZS-46/ CP-2 �! ❑❑© \ ❑❑❑ - - CP-3 (7) MCP FVNR T SIZE1 30A, 3P LCS 1 1 SLP-1 WSP-1 GP�avEEIL l)FjlyjEELECTRICAL SITE PLAN 44` i SCALE: 1 "-20` -- CONTROL 2"C - INSTRU 2"C PCP--1, 225A, 24p/120V, 1 PHASE, 3 WIRE, 22KAIC, _NEMA 12- - - _ - , (S) (9} (10) (1 1 } (12) (13} (14) (15) I BION CP NEMA 12 60A 60A MCP MCP MCP MCP 100A 20A I 2P 21P q� 20A q 20A /� 50A 20A 2P 2P 1. FVNR 1- FVNR FVNR FVNR SIZE1 SIZE1 SIZE1 SIZE1 I JFD VFD j NOTE 25 NOTE 25 SPARE SPARE STATUS CP-1 " 2SP 2SETS 15"C co I o en [ a C u, z cc Ll w --- 2C#6 W/GND, .75 C 3C 2 W/GND, 2414+4SP, 2.5"C - ' 12C#14+ { ),qqq� ; 8C# 12+4SP, 1 "C - i p ,i I . Z 30A, 3P 30A, 3P F_ _10) 100A �Z}- � I I NEMA 4X 0 �. LCS LCS < � L w EZ 3 3 1 1 3 Q W Q D M-4 M--5 RSP-1 RSP-2 EFP--1 � Lj < PHASE PHASE CP-1 CP-2 CP-3 0 0 � Z < MOTOR) MOTOR) NEMA 4X NEMA 4X NEMA 4X > -� ' J Q J _j Z 6C# 14+2SP, .75 C " - ----jT1_�1_ W Q W 2C#6W/GND, 6C#14+2SP, 1.5"C - _ - - - - - -- r -- - - 6C 14+2SP 75"C --- - -- ___ -- BC# 12 +4SP, 1 "C # - - -- -1F ----- - - 1 f- _ .-__-.- ._i f - -- -, CL _ j �"- (f} o W v0 I 3 3 �:2 0 Ja I I I I I cn Zap _j Q z I MFP-1 MFP-2 II II II l I I I I I I I I I i z �'Q i LSHH-1 LSHH-2 II II II I I I =- Z Z I I I I IEJI I 1 V FCV-1 A FCV-1 C LSH-1 l i LSH-2 FCV-2A FCV-2C I IFCV-1 A FCV-1 C I IFCV-1 D FCV-1 F I IFCV-4A FCV-4C I I FCV-4D FCV-4F I Z La i/'i Lj FCV--1 B LSL-1 LSL-2 FCV-2B I I FCV-1 B ZS-1A I I FCV-1 E ZS-1 B I I FCV-4B ZS-4A I I FCV-4E ZS-2B I W W LTIP TANK FT-1 A LTIP TANK FT-1 B J TIP TANK FT-2A J LTIP TANK FT-2B J - _ TREATMENT FACILITY PLAN SCALE: 1/8"=1'-0" ELECTRICAL SINGLE LIINE GIAGRAM NTs CONFIDENTIAL WORK PRODUCT SWINE FINISHER 05 SWINE FINISHER 06 DWG _ OF r I r__o a r- 3 9- CIP 7m �v 0 04 10 L a 0 x cn 0„ w J LLl 2! a 0 ry rn ABBREVIATIONS A AMPERE AC ALTERNATING CURRENT ACR CONTROL RELAY W (TYP) AFF ABOVE FINISHED FLOOR AFG ABOVE FINISHED GRADE Al ANALOG INPUT (PLC) AIC AMPERE INTERRUPTING CAPACITY AL ALUMINUM AO ANALOG OUTPUT (PLC) ASYM ASYMMETRICAL ATC AUTOMATIC TEMPERATURE CONTROL ATS AUTOMATIC TRANSFER SWITCH AUX AUXILIARY AWG AMERICAN WIRE GAUGE BFG BELOW FINISHED GRADE BKR BREAKER BOS BOTTOM OF STEEL C CONDUIT CATV CABLE TELEVISION CB CIRCUIT BREAKER CCF CARTON CANISTER FILTER CI CONTROL INTERLOCK CKT CIRCUIT CP CONTROL PANEL CR CONTROL RELAY CPT CONTROL POWER TRANSFORMER CT CURRENT TRANSFORMER CU COPPER DACT DIGITAL ALARM COMMUNICATOR TRANSMITTER DB DIRECT BURIED DBH DIESEL BLOCK HEATER DC DIRECT CURRENT DI DIGITAL INPUT (PLC) DISC DISCONNECT DN DOWN DO DIGITAL OUTPUT (PLC) EC ELECTRICAL CONTRACTOR ME EXHAUST FAN EG EQUIPMENT GROUND EH ELECTRICALLY HELD EM EMERGENCY EMT ELECTRICAL METALLIC TUBING EO ELECTRICALLY OPERATED EP EXPLOSION PROOF CL 1 DIV 1 GR D APR ETHYLENE PROPYLENE RUBBER EQUIP EQUIPMENT ES EMERGENCY STOP EWC ELECTRIC WATER COOLER EWH ELECTRIC WATER HEATER EX EXTERIOR EXTG EXISTING F FIELD FA FIRE ALARM FAA FIRE ALARM ANNUNCIATOR FACP FIRE ALARM CONTROL PANEL FBO FURNISHED BY OTHERS FC FOOT-CANDLE FE FLOW ELEMENT FIT FLOW INDICATOR TRANSMITTER FLUOR FLUORESCENT FS FLOW SWITCH FTR FIN TUBE RADIATOR Fu FUSE FWE FURNISHED WITH EQUIPMENT FVNR FULL VOLTAGE NON REVERSING FVR FULL VOLTAGE REVERSING GCP GENERATOR CONTROL PANEL GEN GENERATOR GF GROUND FAULT GA GROUND FAULT CIRCUIT INTERRUPTER GND GROUND HH HAND HOLE HID HIGH INTENSITY DISCHARGE HIT HIGH INTENSITY TUNGSTEN HOA HAND -OFF -AUTOMATIC HP HORSE POWER HPS HIGH PRESSURE SODIUM HTR HEATER HV HIGH VOLTAGE HVAC HEATING VENTILATING AIR CONDITIONING HWV HOT WATER VALVE Iz IG lILI\IL ISOLATED GROUND IMC INTERMEDIATE METAL CONDUIT INCAND INCANDESCENT JB JUNCTION BOX K KILO KCMIL THOUSAND CIRCULAR MILS KV KILOVOLT KVA KILOVOLT -AMPERE KVAR KILOVOLT -AMPERE REACTIVE KW KILOWATT KWH KILOWATT-HOUR ' L LOCAL LA LIGHTING ARRESTER LCS LOCAL CONTROL STATION LE LEVEL ELEMENT LI LEVEL INDICATOR LIT LEVEL INDICATOR TRANSMITTER LP LIGHTING PANEL LIPS LOW PRESSURE SODIUM LSW LIGHT SWITCH LS LEVEL SWITCH L=LOW, H-HIGH, LL=LOW LOW, HH=HIGH HIGH LT LEVEL TRANSMITTER LTG LIGHTING LV LOW VOLTAGE Mc METAL CLAD MCB MAIN CIRCUIT BREAKER MCC MOTOR CONTROL CENTER MCP MOTOR CIRCUIT PROTECTOR MFR MANUFACTURER MI MINERAL INSULATED MH MANHOLE MLO MAIN LUG ONLY t MO MECHANICALLY OPERATED MOD MOTOR OPERATED DAMPER MOV MOTOR OPERATED VALVE MTD MOUNTED MTS MANUAL TRANSFER SWITCH MVA MEGAVOLT-AMPERE NC NORMALLY CLOSED NEG NEGATIVE NEU NEUTRAL NIC NOT IN CONTRACT NO NORMALLY OPEN NTS NOT TO SCALE OH OVERHEAD OL OVERLOAD OOA ON -OFF --AUTOMATIC OSY OUTSIDE STEM AND YOKE VALVE (FA SYSTEM) P POLE PB PUSHBUTTON PC PERSONAL COMPUTER PE PRESSURE ELEMENT PF POWER FACTOR PH PHASE PIT PRESSURE INDICATOR TRANSMITTER PLC PROGRAMMABLE LOGIC CONTROLLER PNL PANEL PRI PRIMARY PT POTENTIAL TRANSFORMER PT PRESSURE TRANSMITTER PVC POLYVINYL CHLORIDE 01 LOAD KW INDICATOR R REMOTE RGS RIGID GALVANIZED STEEL CONDUIT RIL RED INDICATING LIGHT (TYP) B=BLUE, G=GREEN, A -AMBER RSC RIGID STEEL CONDUIT RTD RESISTANCE TEMPERATURE DETECTOR RVSS REDUCED VOLTAGE SOLID STATE S SURFACE SEC SECONDARY SF SUPPLY FAN SHLD SHIELDED CABLE SI SPEED INDICATOR SN SOLID NEUTRAL SP SPARE STP SHIELDED TWISTED PAIR STT SHIELDED TWISTED TRIPLET SV3 3 WAY VALVE SW SWITCH SWBD SWITCHBOARD SWGR SWITCHGEAR SYM SYMMETRICAL T TRANSFORMER TB TERMINAL BLOCKS TOS TOP OF STEEL TS THERMOSTAT TC COOLING THERMOSTAT TD TEL DIALER TDR TIME DELAY RELAY TE TEMPERATURE ELEMENT TEL TELEPHONE TF FREEZE STAT TH HUMIDISTAT TIT TEMPERATURE INDICATING TRANSMITTER TL TEMPERATURE LOW TOA THERMOSTAT OUTSIDE AIR TRANSF TRANSFORMER TS THERMOSTAT TS TEMPERATURE SWITCH TVSS TRANSIENT VOLTAGE SURGE SUPPRESSOR TWS TWISTED SHIELDED CABLE UG UNDERGROUND UH UNIT HEATER UPS UNINTERRUPTABLE POWER SUPPLY V VOLT VA VOLT-AMPERE VAR VOLT-AMPERE REACTIVE VFD VARIABLE FREQUENCY DRIVE VPS' VACUUM PRESSURE SWITCH W WIRE WH WATT HOUR W M WATT METER WP WEATHERPROOF XLP CROSS LINKED POLYETHYLENE ZSC LIMIT SWITCH CLOSED ZSO LIMIT SWITCH OPEN GROUNDING (D GROUND ROD EXOTHERMIC WELD CONNECTION E — BOLTED CONNECTION RUNE EXPOSEERD CONDUCTOR G _ BARE COPPER CONDUCTOR EMBEDDED IN CONCRETE OR BURIED r%^ %Ajr n DESCRIPTION IDJ200/3 UNFUSED SAFETY SWITCH, RATING AS NOTED L- POLES - AMPERES FUSED SAFETY SWITCH, 30/15/3RATING AS NOTED -- POLES FUSE AMPERE RATING - - SWITCH AMPERE RATING z 1 MAGNETIC MOTOR STARTER, RATING AS NOTED -- NEMA SIZE COMBINATION TYPE MAGNETIC MOTOR STARTER, RATING AS NOTED PUSHBUTTON OR SELECTOR SWITCH STATION MAINTAINED RED MUSHROOM - HEAD EMERGENCY STOP P.B. SOLENOID ® RELAY ❑MOD MOTOR OPERATED DAMPER a LIGHTING OR POWER CONTRACTOR CI- ENCLOSED CIRCUIT BREAKER 0 THERMOSTAT C - COOLING ONLY F FREEZESTAT D DUCT -MOUNTED �] UTILITY METER PANELBOARD, SURFACE MTD. -low PANELBOARD, FLUSH MTD. EQUIPMENT, TERMINAL, OR CONTROL CABINET _C' MOTOR ❑T TRANSFORMER PAD MOUNTED TRANSFORMER EWH ELECTRIC WATER HEATER ELECTRICAL HANDHOLE Q JUNCTION BOX PS PRESSURE SWITCH n ELECTRIC ACTUATED VALVE LIGHTING FIXTURES DESCRIPTION 37Mh FLUORESCENT FIXTURE, 2x4 SURFACE TROFFER TYPE - - CIRCUIT (37) FIXTURE (M) SWITCH (h) FLUORESCENT FIXTURE, STRIP, © OPEN REFLECTOR, ENCLOSED OR WRAPAROUND TYPE INCANDESCENT WALL MOUNTED FIXTURE 0 INCANDESCENT CEILING FIXTURE INCANDESCENT LIGHT WITH GLOBE AND GUARD H.I.D. WALL MOUNTED FIXTURE 0 H.I.D. CEILING FIXTURE EXIT SIGN, CEILING MOUNTED ARROW C� INDICATES EGRESS DIRECTION SHADING INDICATES SIGN FACE EXIT SIGN, WALL MOUNTED SHADING INDICATES SIGN FACE EMERGENCY LIGHTING BATTERY UNIT WITH 2 LAMP HEADS <Lp .Q REMOTE EMERGENCY LIGHTING 1 OR 2 LAMP HEADS T POLE MOUNTED SITE LIGHT DESCRIPTION WIRING, CONCEALED IN FINISHED AREAS, EXPOSED WHERE PERMITTED BY SPECIFICATIONS WIRING INSTALLED IN OR BELOW FLOOR SLAB LP1 -2 HOME RUN TO PANEL (CKT. NO. AS SHOWN) HOME RUN (NO. REFERS TO COND. & WIRE SCHED.) —DC---- DC WIRING 3C#12 W/GND, .75"C CONDUIT AND WIRE 0 CONDUIT DOWN -0 CONDUIT UP DESCRIP1EH1 SAFETY DISCONNECT SWITCH LLW TRANSFORMER T CURRENT TRANSFORMER A L PT POTENTIAL TRANSFORMIR 0 100AF -- FRAME SIZE CIRCUIT BREAKER 0 70AF TRIP AMPS --A �_ SURGE CAPACITOR -_O 0— LIGHTNING ARRESTER MOTOR STARTERTION AND BREAKER AUTOTRANSFORM ER -TYPE MOTOR STARTER --�►�` REVERSING MOTOR STARTER C1° TWO -SPEED TWO -WINDING MOTOR STARTER REDUCED STATE MO ORLTAGE START RLID- b DELTA CONNECTION 'A WYE CONNECTIQN GROUND CONNECTION MOTOR (HP AS SHOWN) GENERATOR N E TRANSFER SWITCH DESCRIPTION 20 AMPERE, 120 VOLT DUPLEX RECEPTACLE GFI 20 AMPERE, 120 VOLT DUPLEX RECEPTACLE +48" INDICATES INCHES AFF MOUNTING HEIGHT WP -- - - WEATHERPROOF IG - - ISOLATED GROUND CTR- COUNTER TOP 20 AMPERE, 120 VOLT QUAD RECEPTACLE 20 AMPERE, 120 VOLT SINGLE RECEPTACLE CLOCK OUTLET SINGLE SPECIAL PURPOSE 30 RECEPTACLE -- - - INDICATES AMPERE SIZE PLUGMOLD S SINGLE POLE WALL SWITCH DP - DOUBLE POLE SWITCH 3 THREE WAY SWITCH 4 --- - - FOUR WAY SWITCH P NEON PILOT LIGHT WP - - WEATHERPROOF K KEY OPERATED EP- EXPLOSION PROOF D DIMMER SWITCH T MOTOR RATED I TELEPHONE/PAGING/INTERCOM SYSTEM D "i 1 TI N ES EMERGENCY STOP MUSHROOM SWITCH (RED) rwss TRANSIENT VOLTAGE SURGE SUPPRESSOR METER A - AMMLIL-N V - VOLTMETER W - WATTMETER WH - WATT HOURMETER KWH - KILOWATT HOUR VAR - VAR �-'ETER HZ - FREQUENCY METER PF - POWER FACTOR METER SCHEMATIC DIAGRAM MS DESCRIPTION ❑ MANUAL MOTOR STARTER, 0/L, RIL FRACTIONAL H.P. CR CONTROL RELAY 44 TELEPHONE OUTLET RJ 1 1 W WALL MOUNTED ( M } MOTOR CONTACTOR —j '�-- CONTACT NORMALLY OPEN CONTACT NORMALLY CLOSED or OVERLOAD HEATER ELEMENT SINGLE POLE SINGLE THROW SWITCH NEMA CLASSIFICATIONS FOR ELECTRICAL SELECTOR SWITCH 0 0 EQUIPMENT AND ENCLOSURES 1 START PUSHBUTTON, (UNLESS OTHERWISE NOTED) 0 0 MOMENTARY CONTACT CL-L STOP PUSHBUTTON, ROAM NAME NIEMA RATING MOMENTARY CONTACT RED MUSHROOM -HEAD MAINTAINED -TYPE EMERGENCY BION BUILDING (INTERIOR) NEMA 1/12 - STOP PUSHBUTTON o� LIMIT SWITCH FINISHER AREA SUMPS INTERIOR) CL I DIV 1 GR D TEMPERATURE SWITCH SUMPS EXTERIOR) NEMA 4XSS or FLOAT SWITCH PRESSURE SWITCH HARVESTED SOLIDS TANK #9 TANK (INTERIOR) CL I DIV 1 GR D " TIMED CONTACT TANK (EXTERIOR) NEMA 4XSS R PILOT LIGHT, LETTER INDICATES COLOR INFLUENT COMPOSITE TANK #8 G GREEN TANK (INTERIOR) CL I DIV 1 GR D TANK (EXTERIOR) NEMA 4XSS R RED A - - AMBER BUILDING GENERAL NON --PROCESS (EXTERIOR) NEMA 3R BUILDING PROCESS (EXTERIOR) NEMA 4XSS [L] FUSE * NEMA 1 FOR ELECTRICAL/NEMA 12 FOR INSTRUMENTATION GENERAL NOTES 1. ALL CONDUIT AND EQUIPMENT SHALL BE INSTALLED AND GROUNDED IN ACCORDANCE WITH THE RULES AND REGULATIONS OF THE CURRENT NATIONAL ELECTRICAL CODE. 2. CONDUIT RUNS ARE SHOWN DIAGRAMMATICALLY ONLY AND SHALL BE INSTALLED IN A MANNER TO PREVENT CONFLICTS WITH EQUIPMENT AND STRUCTURES. CONDUITS SHALL BE CONCEALED IN WALLS, AND ABOVE ANY SUSPENDED CEILINGS WHERE APPLICABLE. EXPOSED CEILING CONDUITS SHALL BE PERMITTED WHERE SUSPENDED CEILINGS ARE NOT USED. EXPOSED CONDUITS SHALL BE INSTALLED PARALLEL TO BEAMS AND WALLS. 3. CONDUITS SHALL BE PROPERLY TERMINATED WITH NEAT CONNECTIONS TO ALL ASSOCIATED EQUIPMENT. 4. CONTROL AND INSTRUMENTATION CONDUIT SIZES AND NUMBER OF CONDUCTORS ARE TO BE DETERMINED FROM SCHEMATIC DIAGRAMS, INSTRUMENTATION DIAGRAMS, AND/OR SPECIFICATIONS, IF NOT DIRECTLY SHOWN ON POWER PLANS. THE WIRING DIAGRAMS, QUANTITY AND SIZE OF WIRES AND CONDUIT REPRESENT A SUGGESTED ARRANGEMENT BASED UPON SELECTED STANDARD COMPONENTS OF ELECTRICAL AND INSTRUMENTATION EQUIPMENT. MODIFICATIONS REVIEWED BY THE ENGINEER WITH NO EXCEPTIONS TAKEN, MAY BE MADE BY THE CONTRACTOK TO ACCOMMODATE EQUIPMENT ACTUALLY PURCHASED. THE BASIC SEQUENCE AND METHOD OF CONTROL MUST BE MAINTAINED AS INDICATED ON `tHE DRAWINGS AND SPECIFICATIONS. EACH CONTROL AND INSTRUMENTATION CONDUIT SHALL ALSO CONTAIN 10 PER CENT SPARE CONDUCTORS, WITH A MINIMUM OF TWO SPARES, UP TO THE LIMIT OF CONDUIT FILL AS SPECIFIED BY THE NATIONAL ELECTRICAL CODE. INSTRUMENTATION SHIELDED CABLES SHALL BE INSTALLED IN RGS CONDUIT. SEPARATE FROM OTHER POWER WIRING. 5. EACH CONDUIT TO CARRY GROUND WIRE(S) ACCORDING TO SPECIFICATION #16450, IN ADDITION TO NUMBER OF CONDUCTORS SHOWN ON DRAWINGS OR PER NOTE 4 ABOVE. ALL GROUNDING MUST CONFORM TO ARTICLE 250 OF CURRENT NATIONAL ELECTRICAL CODE. 6. MINIMUM CONDUIT SIZE SHALL BE ,75"C. MINIMUM POWER WIRING SHALL BE 2C#12 AWG WITH GROUND, AND 2C#14 FOR CONTROL. INSTRUMENTATION CABLE SHALL BE 2C#16 TWS AND 3C#16 TWS FOR SPEED POTENTIOMETER. LIGHTING, RECEPTACLE, AND HVAC MAY BE .5" CONDUIT INSTALLED PER NEC. PROVIDE CONDUIT AND WIRING AS INDICATED. A ALL PANELBOARDS SHALL BE MOUNTED SO THAT THE DISTANCE FROM THE TOP CIRCUIT BREAKER OPERATING HANDLE TO FINISHED FLOOR SHALL NOT EXCEED 6'-6". 8. ALL SURFACE MOUNTED PANELS AND PANELBOARDS ON THE INSIDE OF EXTERIOR WALLS ABOVE GRADE, OR IN OTHER LOCATIONS CONSIDERED AS DAMP, SHALL BE MOUNTED TO MAINTAIN A 1 /4" AIR SPACE BETWEEN THE ENCLOSURE AND THE WALL. 9. ELECTRICAL EQUIPMENT LOCATIONS ARE APPROXIMATE ONLY. COORDINATE LOCATIONS WITH PROCESt PIPING, ARCHITECTURAL, STRUCTURAL, AND MECHANICAL DRAWINGS. CONTRACTOR SHALL COORDINATE MANUFACTURERS EQUIPMENT REQUIREMENTS WITH SPACE AVAILABLE. FINAL CONTROL PANEL LOCATIONS SHALL BE FIELD COORDINATED. 10. ALL FIELD CONTROL CONDUCTORS WILL TERMINATE AT INDIVIDUAL TERMINAL BLOCKS WITHIN THE CONTROL ENCLOSURE. SERIES AND PARALLEL CONNECTION OF FIELD CONTROL CONDUCTORS WILL BE MADE ONLY AT CONTROL PANEL OR MOTOR CONTROL CENTER TERMINAL BLOCKS. 11. GROUND ALL CONDUCTOR SHIELDS AT PANEL ONLY - DO NOT GROUND SHIELDS AT BOTH ENDS. 12, AT THE FOLLOWING LOCATIONS, UNLESS OTHERWISE NOTED, PULL, JUNCTION, TERMINAL, SWITCH, AND OUTLET BOXES SHALL BE CAST IRON WHERE STEEL CONDUIT IS TERMINATED; OR SHALL BE CAST ALUMINUM WHERE ALUMINUM CONDUIT IS TERMINATED: A - AT LOCATIONS WHERE VAPORTIGHT LIGHTING FIXTURES AND/OR WATERTIGHT RECEPTACLES ARE INDICATED. B -- AT LOCATIONS ON OR IN ALL OUTSIDE WALLS. C - OUTDOORS 13. NAMEPLATES SHALL CONFORM STRICTLY A INSTRUCTIONS IN THE ELECTRICAL SPECIFICATIONS AND ON THE DRAWINGS. THE FOLLOWING SHALL HAVE NAMEPLATES: A - ALL MAIN BREAKERS AND TIE BREAKERS. B - ALL COMPARTMENTS OF MOTOR CONTROL CENTERS EXCLUDING UNUSED COMPARTMENTS. C - ALL LOCAL CONTROL STATIONS AT OR NEAR EQUIPMENT. D - ALL PANELBOARDS. E - GANGED LIGHT SWITCHES. 14. PIPE SLEEVES FOR CONDUITS PASSING FROM NON -HAZARDOUS AREAS TO HAZARDOUS AREAS SHALL HAVE CAULKING APPLIED TO MAKE THE INSTALLATION GASTIGHT. PROVIDE EXPLOSION PROOF CONDUIT SEALS AS REQUIRED. 15. CONTRACTOR SHALL PROVIDE ALL DISCONNECTS AND SERVICE RECEPTACLES FOR HVAC AS REQUIRED BY NEC. 16. PROVIDE CONDUIT FREEZE EXPANSION FITTINGS FOR ALL EXTERIOR CONDUIT SYSTEMS. 17. EXACT NUMBER, LOCATION, HORSEPOWER, VOLTAGE, AND PHASE OF ALL MOTORS AND DEVICES ASSOCIATED_ WITH _EQUIPMENT_ SYSTEMS PROVIDED UNDER THIS CONTRACT SHALL BE L.UUKUINAI LU M I N I f ,L Ht.I UHL LWUIrmui l-xrrrucn. vvlvuvi r AND Mixiivv r v u4 I I\v V IIJI-I/ SHALL BE ADJUSTED ACCORDINGLY AT NO ADDITIONAL COST TO THE OWNER. 18. PROVIDE CONCRETE HOUSEKEEPING PADS (4" HIGH) UNDER FLOOR MOUNTED ELECTRICAL AND INSTRUMENTATION EQUIPMENT. PROVIDE SUBMITTAL SKETCH FOR ENGINEER REVIEW. 19. COORDINATE ELECTRICAL EMBEDMENTS WITH STRUCTURAL. 20. HANDHOLES SHALL BE PREMANUFACTURED ASSEMBLES SEPARATED FOR 240V/120V POWER. POWER CONDUIT UNDERGROUND SHALL BE SCHEDULE 40 PVC WITH PVC FITTINGS ABOVE GROUND. INSTRUMENTATION AND CONTROL HANDHOLES SHALL BE SEGREGATED FOR INSTRUMENTATION AND 120 VOLT CONTROL. 21. COORDINATE. POWER SERVICE WITH LOCAL UTILITY. UTILITY PROVIDES PRIMARY TRANSFORMER, AND METER, AND CONTRACTOR PROVIDES ALL ELECTRICAL EQUIPMENT, CONDUIT AND WIRING PER UTILITY STANDARDS, AS REQUIRED. CONTRACTOR SHALL INCLUDE ALL COSTS FOR UTILITY AND TELEPHONE COMPANY WITH BID. 22. CONTRACTOR SHALL PROVIDE ALL CONDUIT, WIRING, EQUIPMENT, AND CONTROL DEVICES AS INDICATED BY SCHEMATICS, SINGLE LINE DIAGRAMS, SCHEDULES, PLANS, SPECIFICATIONS, AND VENDOR DOCUMENTATION TO PROVIDE A COMPLETE WORKING SYSTEM. SINCE NOT ALL HOME RUNS ARE SHOWN ON PLAN, THE CONTRACTOR SHALL REFERENCE ALL SINGLE LINE AND SCHEMATIC DIAGRAMS, SCHEDULES, AND VENDOR DOCUMENTATION TO DETERMINE CONDUIT AND WIRING REQUIREMENTS. 23. CONTRACTOR SHALL PROVIDE A COMPLETE WORKING OPERATING SYSTEM IN ACCORDANCE WITH ALL DRAWINGS, SPECIFICATIONS, CODES AND STANDARDS. 24. VENDOR SHALL SIZE ALL CIRCUIT BREAKERS, MOTOR CIRCUIT PROTECTORS, STARTERS, OVERLOADS, CONTROL POWER TRANSFORMERS (120V), ETC FOR SPECIFIC MOTORS, AND PROVIDE WITH SUBMITTAL. DISCONNECT DEVICES SHALL BE LOCKABLE. 25. VENDOR SHALL PROVIDE VFDS RATED 220V 1 PH INPUT 220V 3PH OUTPUT RATED OVERSIZED FOR HP REQUIREMENTS. 26. ALL GENERAL NOTES, SYMBOL LISTS, AND ABBREVIATIONS SHALL BE CONSIDERED AS APPLICABLE TO ALL ELECTRICAL DRAWINGS AND SPECIFICATIONS FOR THIS PROJECT. SYMBOLS AND ABBREVIATIONS SHOWN ON THIS SHEET ARE FOR REFERENCE ONLY AND DO NOT INDICATED THEIR INCORPORATION IN THE DESIGN. CONFIDENTIAL WORK PRODUCT Z Z cn W c, Cr Of M p oc C o 0 ck�oC> Cauj J. 5 C_/1 J R- 'n cz w a t :j cr Q CD C:zl Lj Q c> C <c U-, O 0-0 < W LI<J W � F— a. H 00 p 1--- ZZ W Q J4 j LLJ � (L Q Z LLJ� =z�� ~a O J W Z® wLiJ m z mQ � U � Z W (n W H DWG E— 1 OF c3 jol 6 IF c) u 4 C- CU a L 3 3 3 cU u L ry a ru Cn L Q Q c� ca ro CD r� u CD N_ T) 3 RECEIVED WATER QUALITY SECTION �. E 1ww NON -DISCHARGE PERMITTING I � cP- --�� � e� NOTE: ,I ti * INDICATES CONTRACTOR TO VERIFY LOCATIONS, DIMENSIONS, 4 ELEVATIONS, AND LAYOUT OF ALL EXISTING SITE PIPING. I 1. BLOWER SUCTION AIR PIPING TO BE 3" SCH 80 PVC __— BLOWER DISCHARGE PIPING TO BE 2" SCH 80 PVC 2. ALL PANEL LOCATIONS TO BE COORDINATED ON SITE WITH OWNER. `," - EXISTING WELL WATER * 3. LOCATIONS OF ALL EXTERIOR TANKS AND WETWELLS TO BE - EXISTING LAGOON COORDINATED IN THE FIELD WITH OWNER. EFFLUENT GRAPHIC SCALE 10 0 5 10 20 30 PROPOSED SITE PLAN PIPING EXISTING GRAWj- DRINF C ( IN FEET ) 1 inch = 10 ft. k .CONFIDENTIAL WORK PRODUCT O W IX (L O��F-- Z LA- >. :2 WW = z V) W (�m©3t z a L,.i y0 U Z L Lj H DWG C-1 OF C. J t oat, 053 G:\dwgs\7200a\PR017200ar07.dwg Man Apr 08 11:31:44 2002 Wright -Pierce I www,wright--pierce.com F t m 0 0� M � r 0 v --i U) 0 m v� 0 m m 0 a m Z Cn 00 mr Z m m -0 46 � s rrl "0 �. ... 0 0 M� _04k. 0 N f { 0 r _ 0 - •w rn . Z wn m z r 4 �o a v c 0 a SMITHFIELD FOODS DRAWN BY QX9 RNSIONS APP'D DATE PROGRESS PRINTS ENVIRONMENTALLY SUPERIOR CHECKED BY ISSUED FOR REv EW: N/A DATE ISSUED FOR BIDDING: N/A T LOCATON: TECHNOLOGY DEMONSTRATION APPROVED BY SWINE WASTE PILOT STUDY BOOKATE NO. I Wrlglit-/�I e+'�e Boos No. - � 9,9 Min S1te*W TO M ohm USA PROJECT NO. SECTIONS SCALEEE: 1� (�OTj ?�8721 FAX (�07� 7Y�4�4 G:\dwgs\7200a\IRO\7200ar06.dwg Tue Apr 09 09:47:07 2002 Wright -Pierce I www.wright-pierce.com i I m z s Z z oil C m z IKv - 46 m m 0 Q Cn ao Q rrl m > —� � m � � log -n Q iI > o z m cn � O 1EI s cn C7 2 0 n _10 -0 r u 0 70_4 m V C7 � 46 Q m -'—OA - m fJ O z ri A -I m 8' 0 � m 00 '—o r n r A m (n w T m C) z va zZ rn rn m Q z r � m . O � v ci 1'-Og' W o o � � a 4 00 r - �Q a SMITHFIELD FOODS 0 ENVIRONMENTALLY SUPERIOR _0 TECHNOLOGY DEMONSTRATION a'�° SWINE WASTE PILOT STUDY FLOOR PLAN lo+� DRAWN BY Q CHECKED BY Al DATE APPROVED BY DATE Wl%Iy�-ple a BOOK NO. -~ 90 Join Strew TO Abls am "on PROJECT N0. 72QGA, d M Mn 72F-8 I FAX MM 7296"14 SCALE AS -NOTED A REVISIONS APP'D DATE PROGRESS PRINTS ISSUED FOR REVIEW: N/A ISSUED FOR BIDDING: N/A VAULT LOCATION: ]LAST WORKED ON: n.� 7D ro cu Q OD Ct CD cu �n cn LD z z k try C CD MANURE/FLUSH WATER STORAGE TANK AND r PUMP STATION INFLUENT PUMP STATION SOLIDS ECOREACTOR BIOREAICTOR SOLIDS THICKENER cc:p 0-- cl- Q cn cn Lj a C] 120 120 4 Cl CL Q 115 115 INV 111.50 -.. 111.92 -, 110.92 109.92 - 110 _ 109.34 108.42 -� 110 INV 110.75 !J 107.42 4" TO EFFLUENT FLUSH WATER WETWELL 104.fi7 _INV 1 a7.92 INV 109.25 1 INV 109.17 105 ,- 104.0a /� 105 _ INV 107.59 GRADE 1 TOC _ T-6 100.00 T-6=100.90 - INV 104.00 INV 109.75 INV 107.25 T-7 99.50 �� T- 7-100.00 w 100 100 97.5 \ 100.25 101.33 l� 100.25 101.33 T-6 INV 99,00 %� '-- INV 1O0.50 'FF 100.00 T-7 INV 98.00 - T-6 INV 98.00 Q T-6 INV 93.00 T-7 INV 98.00 ►� 95 T-7 INV 93,00 95 co a cn x ��lc CD C G3C Q Q. 4 [J cc C? CD CJ C] � Cm CYO Cl Ln 90 90 EFFLUENT FLUSH FLOW CONTROL r WATER WETWELL STRUCTURE 120 120 P 115 115 110 110 r� 4" FROM SOLIDS,.=-" - 103.33 THICKENER 7% 'l 105 105 OR TO FLUSH TANKS E102.67�z -INV 107.25r - EL 101.03 Z p�- PLANT EFFLUENT ---- '� -- C] O HLLJ 100 100 Q INV 102.67 100,25 - �_`" /,/> � � ' 12" LAGOON INTERCEPTOR TO EXISTING LAGOONS NOTE: V} H O Z '0 TOP OF LAGOON DIKE ELEVATION 92.70. O 0 _j >J L�2� 95 ' 95 p W 0W W Q INV 96.60 INV 96.30 -- [ 1- " F=- j Q 0 i O 90 -- 90 ,Z W ZLdV) w t-- CONFIDENTIAL WORK PRODUCT DWG PR-5 OF r m x r m O cn m Qq m a m 22,0 z a 2 X m z z I I n MI m ' q p I �0 m � I IC m z , cn m I m z i --- - - + - M -iN -00- 0�a Z m + axe -I zo ar rn m •• ZZ z 0 x� >�_ mo © < zc m mmc� o c Joao 00 cnCp ;o © m-0x a rl zz z --40 > <0 o zz g Ox z c 0 m z O m D m rri as x w:j 0z a z low DRAWN BY DID _ CHECKEDs$Y JVD DATE APPROVED BY DATE BOOK NO.PRO,JECT NO. 44A APP'D DATE PROGRESS PRINTS ISSUED FOR RNEW: N/A ISSUED FOR BIDDING: N/A VAULT LOCATION: LAST WORKED ON: FILENAME: ` \ RUN �-r----------- ------------------------� ! ___________________________________ By DTB "ED By JVD CA CA lkD BY CT NO. NONE CA RE145NNS , ~ APP'D DATE PROGRESS PRINTS ISSUED FOR REVIEW: N/A ISSUED FOR BIDDING: N/A VAULT LOCATION: LAST WORKED ON: _ f E CD 1� cl) C-) 2r CL) c I L c- -t 01 CD n cli CO cc c:x 0 m Cn X ro CD CU CD C) cc I'L C) C) ra r-D FROM SITE WELL WATER SOURCE REMOTE (Hs--� CP-2 OPEN S FCV 3A REMOTE rms - — — — — — — — — — — — — — — 38 CP-2 OPEN — — — — — — — — — — — — — � — � c rfw I S FCV 3C OPEN HS REMOTE 3C GP-2 ------------------—---- i REMOTE A 48 OPEN S FCV 3D FE 4B REMOTE HS 3E OPEN OPEN OF "A, :111, z z Ln n- CD Ln cn ck� cr- CD LD CD CD a� a: K QL CD CD = E CA- u- L- 3 hr c:h V) V) cl- cl- -�x Ln Z9CD im L�j U j LLJ LLJ -3 <c CC C) c --J PCJ n 4 Qi z 0 0 < z 0 LJLJ CL CL V) V) - Z 0 0 Z o C) Lj LA- :2 -j (L Ld CC LLJ z z (n z Lij �a 0 < z —1 0 0 m Z0 LLJ Z iL- > z LLJ Ld (f) DWG PR-2 OF 4 OD OD CD fl r_ Q CE a r� rf] X f KLWUIKLU t-UK FIELD MOUNTED EQUIPMENT ELEMENT TYPE �,1, xxX (SEE ABBREVIATIONS LEGEND) XXX --- ELEMENT XXX (SEE INSTRUMENTATION LEGEND) PROVIDED BY M XXX --`—ELEMENT NUMBER EQUIPMENT MANUFACTURER f --LOCATION OF ELEMENT (OPTIONAL) * ALSO USED AS A MODIFIER AFTER FIRST LETTER ( i.e. PDIT: PRESSURE DIFFERENTIAL INDICATING TRANSMITTER) ** ALSO USED AS A MODIFIER AFTER LAST LETTER ( i.e. LSHH: LEVEL SWITCH HIGH HIGH ) INSTRUMENTATION LEGEND ABBREVIATIONS LEGEND FIRST LETTER SUCCEEDING LETTER CAP CAPACITANCE 1 2 3 CP CONTROL PANEL DO DISSOLVED OXYGEN A ANALYSIS ALARM -- DWS DEWATERED SOLIDS C CONTROL CONTROL CONTROL ESTOP EMERGENCY STOP D DIFFERENTIAL* DETECT -- FOR FORWARD —OFF —REVERSE E EMERGENCY ELEMENT -- HOA HAND —OFF —AUTO F FLOW -- _-- I CURRENT G GAS GLASS GLASS INF INFLUENT H HAND (MANUAL) -- HIGH** LOE LOSS OF ECHO I CURRENT INDICATE INDICATE ,I POWER -- -- LOR LOCAL —OFF —REMOTE K TIME* MCC MOTOR CONTROL CENTER OCR OPEN —CLOSE —REMOTE L LEVEL LIGHT LOW** M MOTOR -- INTERMEDIATE OF OVER FLOW P PRESSURE -- -- OPT OPERATOR TERMINAL Q QUANTITY OR TOTALIZE* QUANTITY -- PLC PROGRAMMABLE LOGIC CONTROLLER R RADIATION RECORD RECORD POL POLYMER S SPEED OR FREQUENCY SWITCH SIGNAL RESET ALARM RESET T TEMPERATURE TRANSMIT TRANSMIT ROR RUN —OFF —REMOTE V VACUUM VALVE VALVE SCR SPEED CONTROL RECTIFIER yy' TORQUE, WEIGHT, FORCE -- __ X _— SLP SOLIDS PUMP Y STATUS RELAY, COMPUTE, RELAY, COMPUTE, TSL THICKENED SOLIDS r OR CONVERT OR CONVERT ULT ULTRASONIC Z POSITION -- -- VFD VARIABLE FREQUENCY DRIVE 8 NOTES: 1. REFER TO- DWG. E-1 FOR ADDITIONAL INFORMATION. 2. PROVIDE SIGNAL REPEATERS/CONVERTERS/BOOSTERS AS REQUIRED BASED UPON EQUIPMENT SELECTED `BY INSTRUMENTATION SUPPLIER, DISTANCE AND LOCATION.. 3. PROVIDE DRIP SHIELDS TO PROTECT ALL PANELS LOCATED UNDERNEATH PIPES OR Z � OTHER LIQUID —CONTAINING STRUCTURES. 0 4. REFERENCE PROCESS AND ELECTRICAL DRAWINGS FOR LOCATION OF PANELS AND FIELD INSTRUMENTATION. W 5. REFER TO INSTRUMENTATION AND CONTROLS, SECTION 3 AND ELECTRICAL Q V) SPECIFICATIONS (DIVISION 16) OF THE DESIGN PACKAGE FOR ADDITIONAL 0 (f) Z Q INFORMATION REGARDING INSTRUMENTATION. p J 0 6. THE CONTRACTOR WILL PROVIDE AND INSTALL 10% SPARE INSTRUMENTATION WIRES W 0— WITH A LIMIT OF TWO SPARES PER CONDUIT UP TO THE LIMIT OF CONDUIT FILL AS 0 SPECIFIED BY NEC. LLB � 7. CONTRACTOR TO COORDINATE NEEDED VOLTAGE BASED UPON EQUIPMENT SUPPLIED 2 Z (/} W 8. ALL FLOOR MOUNTED CONTROL PANELS SHALL BE INSTALLED ON 4" HIGH 0 CONCRETE EQUIPMENT PADS. V)z J 9. WHERE INPUT AND OUTPUT SIGNALS TO A PLC IS PROVIDE PROPER TYPE Q Z W .REQUIRED, AND QUANTITY OF INPUT/OUTPUT MODULES (1/0). CC Z 2 _ 10. REMOTE POSITION ON THE LOCAL CONTROL STATION HAND SWITCH SHALL ACTIVATE > V 3rj "ENABLE" LIGHT AT EQUIPMENT MCC OR VFD PANEL AND ALLOW THE EQUIPMENT TO Z W V) BE CONTROLLED ,FROM THE EQUIPMENT MCC OR VFD PANEL. ANY OTHER POSITION W ♦— SHALL NOT ALLOW CONTROL OF THE EQUIPMENT FROM THE EQUIPMENT CONTROL PANEL, VFD PANEL, OR SYSTEM CONTROL PANEL. CONFIDENTIAL WORK PRODUCT DWG PR- 1 CD 4- 44'-0"— (MINIMUM CLEAR INTERIOR) 3'-0" X 6'-8" METAL MANDOOR HP EL 99.75' j GRATING TRENCH DRAIN s I CL co 5: C3 L,j W Of M cn. � � IK CD (D cl- L� L— LM C�) LAJ w iD n ul) V) JJJ cn K is LJ ,73