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HomeMy WebLinkAbout830035_CORRESPONDENCE_20171231NORTH CAHOLINA Department of Environmental Qua! Murphy -Brown, LLC 4/3/2009 NUTRIENT UTILIZATION PLAN Growers): Murphy -Brown, LLC Farm Name: 7070 County: Scotland Farm Capacity - Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 8800 Storage Structure: Anaerobic Lagoon Storage Period: >180 days Application Method: Irrigation 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 JUL 14'" ON -AA La OMCF The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen Either of these conditions may result in runoff to surface waters which is not allowed under DWO regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. RECEIVED 1 DENR / DWQ 1 of 8 AQUIFPR-PP0TF:rTI1iN CFCTION APR 0 7 ?nng This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gallyr gallyr Farrow to Feeder 4015 gallyr gallyr Farrow to Finish 10585 gallyr gallyr Wean to Feeder 223 gallyr gallyr 8800 Feeder to Finish 986 gallyr 8,676,800 gallyr Total 8,676,800 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 lbs/yr lbs/yr Farrow to Feeder 6.5 lbs/yr lbs/yr Farrow to Finish 26 Ibslyr lbs/yr Wean to Feeder 0.48 lbs/yr lbs/yr 8800 Feeder to Finish 2.3 Ibslyr 20,240. lbs/yr Total 20,240 1 bslyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 93.88 Total N Required 1st Year: 31086.015 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 31,086.02 Total Nitrogen Produced by Farm: 20,240.00 Nitrogen Balance for Crops: (10,846.02) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 Reception Area Specifications Tract Field Irrigated 5oll 1st Crop Time to 1st Crop 1st Crop Lbs N1Ac Lbs N Total Ibs N Acrea e Type Code Apply Yield Ibs N1Unit Residual lAc Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs N1Ac Lbs N Total Ibs N Code Apply Yield Ibs NfUnit Residual !Ac Utilized Total Lbs N1Ac Total Ibs N Utilized 1162 1A 3.36 Norfolk B Mar -Sept 6.5 43.25 281.125 944.58 K Sept-AprSept-Apr 1 50 50 168 1 331.125 1112.58 1B 5.31 Norfolk B Mar -Sat 6.5 43.25 281.125 1492.774 K Sept -A r 1 50 50 265.5 331.125 1758.274 2A 3.36 Norfolk B Mar -Sat 6.5 43.25 281.125 944.58 K Se t-A r 1 50 50 168 331.125 1112.58 213 5.51 Norfolk B Mar -Sept 6.5 43.25 281,125 1548.999 K Sept -Apr 1 50 50 275.6 331.125 1824.499 3A 2.2 Norfolk 8 Mar -Set 6.5 43.25 281.125 618,475 K Se t-A r 1 5o 50 110 331,125 728,475 38 5.6 Norfolk B Mar -Set 6.5 43.25 281.125 1574.3 K Sept -Apr 1 50 50 280 331.125 1854.3 4A 4.55 1 Norfolk 8 Mar -Set 6.5 1 43,25 281.125 1 1279.119 K I Sept -Apr 1 50 1 50 227.5 331.125 1506,619 5A 5 Norfolk B Mar -Set 6.5 43.25 281.125 1405.625 K Sept -Apr 1 1 50 50 250 331.125 1655.625 5B 1.95 Norfolk B Mar -Set 6.5 43.25 281.125 548.1938 K Sept -Apr 1 50 50 97.5 331.125 645.6938 6A 5,85 Norfolk B Mar -Sept 6.5 43.25 281,125 1644,581 K Sepk:6pr 1 50 50 292.5 331.125 1937,081 6B 3.8 Norfolk B Mar -Set 6.5 43.25 281,125 1068.275 K Sept -Apr 1 50 50 190 331.125 1258.275 7A 5.68 Norfolk B Mar -Set 6.5 43.25 281.125 1596.79 K Sept -Apr 1 50 50 284 331.125 1880.79 7B 3.86 Norfolk B Mar -Sat 6.5 43.25 281,125 1085.143 K Sept -Apr 1 50 50 193 331.125 1278.143 8 5.45 Norfolk B Mar -Sept 6.5 43.25 281.125 1532.131 K Sept -Apr 1 50 50 1 272.5 1 331.125 1804.631 9 6.1 Norfolk B Mar -Sept 6.5 43.25 281,125 1714.863 K Sept -Apr 1 50 50 305 331.125 2019.863 10 4.8 Norfolk B Mar -Set 6.5 43.25 281,125 1349.4 K Sept -Apr 1 50 50 240 331,125 1589.4 11 5.1 Norfolk B Mar -Set 6.5 43.25 281.125 1433.738 K Sept, -Apr 1 50 50 255 331.125 1688.738 12 6.1 Norfolk B Mar -Set 6.5 43.25 281.125 1714.863 K Sept -Apr 1 5o 50 305 331.125 2019.863 13 4.8 Norfolk B Mar -Set 6.5 43.25 281,125 1349.4 K Se t-A r 1 50 50 240 331.125 1589.4 14 3.5 Norfolk B Mar -Set 6.5 43.25 281.125 983.9375 K Se t-A r I 1 5o 50 175 331.125 1158.938 15 2 Norfolk B Mar -Sept 6.5 43.25 1 281.125 562.25 1 K Sept-AprSept-Apr 1 50 50 100 331.125 662.25 Totals: 93,89 26392.t12 4694 31086.02 3(a) of 8 Reception Area Specifications CCU. ���.' ::."' ::.�':■ ��.' ::.' :���CCC. �. 3(b) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results_ CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue- Grazed H Fescue - Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized 1 unit yield 1.6 Ibs N 1 bushel SO Ibs N 1 ton 50 Ibs N 1 ton 1.25 Ibs N 1 bushel 12lbs Nlton 0.12 Ibs N I lbs lint 50 Ibs N 1 ton 50 Ibs N / ton 1.3 Ibs N 1 bushel 2.4 lbs N 1 bushel 50 Ibs N / acre 50 Ibs N / acre 2.5 Ibs N 1 cwt 2A Ibs N 1 bushel 4.0 Ibs N 1 bushel 40 Ibs N / acre 1 yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/animal Farm Totallyr Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 8800 Feeder to Finish 0.36 3168 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3168 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 15B40 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 52 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 126.72 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may matte this plan invalid. `This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr * inches 1162 1A Norfolk B 0.5 1 1 B Norfolk B 0.5 1 2A Norfolk B 0.5 1 2B Norfolk B 0.5 1 3A Norfolk B 0.5 1 3B Norfolk B 0.5 1 4A Norfolk B 0.5 1 5A Norfolk B 0.5 1 5B Norfolk B 0.5 1 6A Norfolk B 0.5 1 6B Norfolk B 0.5 1 7A Norfolk B 0.5 1 7B Norfolk B 0.5 1 8 Norfolk B 0.5 1 9 Norfolk B 0.5 1 10 Norfolk B 0.5 1 11 Norfolk B 0.5 1 12 Norfolk B 0.5 1 13 Norfolk B 0.5 1 14 Norfolk B 0.5 1 15 Norfolk B 0.5 1 6of8 Additional Comments: The bermuda in this plan is a combination of hay & graze rates. At least half the bermuda will be removed as hay. 7 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 7070 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: llwe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. i/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: Name of Manager (if different from owner): Signature: Date Date Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: Date • NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth_ The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Wastelnutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 qio O� W AT _,, �RQG Michael F. Easley, Governor William G. Ross Jr., secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality -f t July 1, 2007 Murphy -Brown, LLC 1UN 2 7 2007 N Carroll's Farm #7070 E s PO Box 856 # _ Warsaw, NC 28398 Subject: Certificate of Coverage No. AWS830035 Carroll's Farm #7070 Animal Waste Management System Scotland County Dear Murphy -Brown, LLC: In accordance with your application received on II-Jun-07, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Murphy -Brown, LLC, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Carroll's Farm #7070, located in Scotland County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 8800 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition 111.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pa careful attention to the record keeping and monitoring conditions in this permit_ Aquifer Protection Section 1636 Mail Service Center Intemet: www,ncwaterquality.org Location_ 2728 Capital Boulevard An Equal OpportundylAffirmative Action Employer— 50°% Recydedl10% Post Consumer Paper Carolina N�Naturally Raleigh. NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919)715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached it 910433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Scotland County Health Department Scotland County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS830035 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality December 1, 2006 CERTIFIED MAIL RECEIVED RETURN RECEIPT REQUESTED Carroll's Foods Inc DEC 06 Carroll's Farm #7070 PO Drawer 856 isp . ray? Tri,-ulu.EFlEta70Nk0FRGE Warsaw, NC 28398 Subject: Application for Renewal of Coverage for Expiring NPDES General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State Non -Discharge General Permits are available at http://h2o.enr.state.nc.us/aps/afouJdownloads.htm or by writing or calling: NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 In order to assure your continued coverage under one of these two types of generalpermit,;, you must submit an application for permit coverage to the Division. Enclosed Vou will find a 'Rec uest for Certificate of Covera e Facilit Current) Covered b an Ex irin NPDES General Permit.' The application forth must be completed and returned by January 2. 2007.. Please note, you must include two (2) copies of your most recent Waste Utilization Plan with the application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-3221. Sincerely, Ted L. Bush, Jr., Chief Aquifer Protection Section Enclosures cc (w/o enclosures): Scotland County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - 830035 Carroll's Foods Inc Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Internet: www.ncwatcroualitv.ore Location: 2729 Capital Boulevard Raleigh, NC 27604 An Equal Opportunq/Affirmative Action Employer- 50°,6 Recyded/10% Post Consumer Paper Telephone: Fax 1: Fax 2: Customer Service: No Carolina (919) Naturally (919)715-0588 (919)715-6048 (877)623-6748 WASTE UTILILATIUN PLAN NPDES PERMIT [RENEWAL - 2007 REGIONAL OFFICE - APS ❑ ASHEVILLE FAVETfEVILLE ❑ MOOREfVILLE ❑ RALEIGH ❑ WASHINGTON ❑ WILMINGTON ❑ WINSTON-SALEM FARM NO:403 i/f Murphy -Brown, LLC Grower(s): Farm Name - 06/08/2004 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Murphy -Brown, LLC 7070 County: Scotland Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 8800 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation RECEIVED 1 DENR ! DWQ AQUIFFR'PRnTFr.T10N s%FCTION DEC 2 7 2006 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWO regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, 6, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gallyr gallyr Farrow to Feeder 4015 gallyr gallyr Farrow to Finish 10585 gallyr gallyr Wean to Feeder 223 gallyr galtyr 8800 Feeder to Finish 986 allyr 8,676,800 gattyr Total 8,676,800 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 lbslyr Ibslyr Farrow to Feeder 6.5 Ibslyr Ibslyr Farrow to Finish 26 Ibslyr Ibslyr Wean to Feeder 0.48 Ibslyr Ibslyr 8800 Feeder to Finish 2.3 Ibslyr 20,240 Ibslyr Total 20,240 lbslyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 93.88 Total N Required 1st Year: 31086.015 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops 31,086.02 Total Nitrogen Produced by Farm 20,240.00 Nitrogen Balance for Crops: (10,846.02) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 Reception Area Specifications Tract Field Irrigated Soit let Crop Time to 1st Crop 1st Crop Lbs NIAc Lbs N Total Ibs N Acrea o Type Code Apply Yield Ibs NlUnit Residual lAc Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs N1Ac Lbs N Total Ibe Ki Code Apply Yield Ibs N1Unit Residual /Ac UUllzed Total Lbs NIAc Total lbs N Utilized 1162 1A 3.36 Norfolk B Mar -Set 6.5 43.25 281.125 944.58 K Se -A r 1 50 50 168 331.125 1112,58 1B 5,31 Norfolk B Mar -Set 6.5 43.25 281.125 1492.774 K Se t-A r 1 50 50 265.5 331.125 1758.274 2A 3.36 Norfolk B Mar -Set 6.5 43.25 281.125 944.58 K Sept -Apr 1 50 50 168 331.125 1112.58 28 5,51 Norfolk B Mar -Set 6.5 43.25 261.125 1548.999 K Sept -Apr 1 50 50 275.5 331.125 1824.499 3A 2.2 Norfolk B Mar -Set 6.5 43.25 281,125 618.475 K Sept -Apr 1 50 50 110 331.125 728,475 36 5.6 Norfolk B Mar -Set 6.5 43.25 281.126 1574.3 K Sept -Apr 1 50 50 200 331.125 1854.3 4A 4.55 Norfolk B Mar -Set 6.5 43.25 1 281,125 1279.119 K Sept -Apr 1 50 50 227.5 331.125 1506.619 5A 5 Norfolk B Mar -Set 6.5 43.25 281.125 1405.025 K Sept -Apr 1 50 50 250 331.125 1655.625 5B 1.95 Norfolk B Mar -Set 1 6.5 43.25 281.125 548.1938 K Sept -Apr 1 50 f 50 97.5 331.125 1 645.6938 6A 5.85 Norfolk B Mar -Set 6,5 43.25 281.125 1644,581 K Se t-A r 1 5o 50 292.5 331.125 1 1937,081 6B 3.8 Norfolk B Mar -Set 6.5 43.25 281.125 1068.275 K Sept -Apr 1 50 50 190 331.125 1258.275 7A 5,68 Norfolk B Mar -Set 6.5 43.25 261.125 1596.79 K Se t-A r 1 50 50 284 331.125 1880,79 7B 3.86 Norfolk I B Mar -Set 6.5 43.25 281.125 1085.143 K Sept -Apr 1 50 50 193 331.125 1278.143 8 5.45 Norfolk B Mar -Set 6.5 43,25 281,125 1532.131 K Soot -Apr 1 50 50 272.5 331,125 1804.631 9 6.1 Norfolk B Mar -Set 6.5 43.25 281.125 1714.863 K Sept -Apr 1 1 50 50 305 331.125 2019.863 10 4.8 Norfolk B Mar -Sat 6.5 43.25 281.125 1349.4 K Sept -Apr 1 1 50 50 240 331.125 1569.4 11 5,1 Norfolk 6 Mar -Set 6.5 43.25 1 281.125 1433.738 K Se t-A r 1 50 50 255 331.125 1688.738 12 6.1 Norfolk 8 Mar -Set 6.5 43.25 281.125 1714.063 K Sept -Apr 1 50 50 305 331,125 2019.863 13 4.8 Norfolk B Mar -Set 6.5 43.25 281.125 1349.4 K Sept -Apr 1 50 50 240 331.125 1589.4 14 3.5 Norfolk B Mar -Set 6.5 43.25 281.125 983.9375 K Sept -Apr 1 50 50 176 331.125 1158.938 15 2 Norfolk B Mar -Set 6.5 43.25 281.125 562.25 K Sept -Apr 1 50 50 100 331.125 662.25 Totals: 93.88 26392.02 4M 31086.02 3{a} of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized I unit yield A Barley 1.5 lbs N 1 bushel B Hybrid Bermudagrass - Grazed 50 lbs N 1 ton C Hybrid Bermudagrass - Hay 50 lbs N / ton D Corn - Grain 1.25 lbs N I bushel E Com - Silage 12 lbs N 1 ton F Cotton 0.12 lbs N / lbs lint G Fescue- Grazed 50 lbs N / ton H Fescue - Hay 50 lbs N / ton Oats 1.3 lbs N / bushel J Rye 2.4 lbs N I bushel K Small Grain - Grazed 50 lbs N 1 acre L Small Grain - Hay 50 lbs N 1 acre M Grain Sorghum 2.5 lbs N 1 cwt N Wheat 2.4 lbs N I bushel O Soybean 4.0 lbs N / bushel P Pine Trees 40 lbs N 1 acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN rlanimal Farm Totaltyr Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 - Wean to Feeder 0.072 8800 Feeder to Finish 0.36 3168 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3168 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 15840 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 52 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 126.72 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr * inches _ 1162 1 A Norfolk B 0.5 1 1 B Norfolk B 0.5 1 2A Norfolk B 0.5 1 2B Norfolk B 0.5 1 3A Norfolk B 0.5 1 3B Norfolk B 0.5 1 4A Norfolk B 0.5 1 5A Norfolk B 0.5 1 5B Norfolk B 0.5 1 6A Norfolk B 0.5 1 6B Norfolk B 0.5 1 7A Norfolk B 0.5 1 7B Norfolk B 0.5 1 8 Norfolk B 0.5 1 9 Norfolk B 0.5 1 10 Norfolk B 0.5 1 11 Norfolk B 0.5 1 12 Norfolk B 0.5 1 13 Norfolk B 0.5 1 14 Norfolk B 0.5 1 15 Norfolk B 0.5 1 6 of 8 Additional Comments: The bermuda in this plan is a combination of hay $ graze rates. At least half the bermuda will be removed as hay. 7 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 7070 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. Ilwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: Date Name of Manager (if different from owner): Signature: Date Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: -7 -a'- Da et 8 of 8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be. applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Wastelnutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right--of-ways_ 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the lop and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for production. Soil and waste analysis Poultry dry waste application records Waste application records for all oth years. records shall be kept for a minimum shall be maintained for a minimum er waste shall be maintained for a optimum crop of five years. of three years. minimum of five 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 ANIMAL FACILITY ANNUAL CERTIFICATION FORM Certificate of Coverage or Permit Number NCA283035 County Scotland Year 2003 Facility Name (as shown on Certificate of Coverage or Permit) 7070 Operator in Charge for this Facility Mark Hunt Certification # 25585 Land application of animal waste as allowed by the above permit occurred during the past calendar year X Yes No. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on how the animal waste was handled. Part I: Facility Information: 1. Total number of application Fields❑or Pulls ❑ (please check the appropriate box) in the Certified Animal Waste Management Plan (CAWMP): F-5/P-21 Total Useable Acres approved in the CAWMP 94.00 2. Total number of Fields ❑ or Pulls ❑ (phase check the appropriate box) on which land application occurred during the year: F-5/P-20 Total Acres on which waste was applied 3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites: 13,799.I8 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and the permit: 27.601.00 5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken off site during the year ❑ tons ❑ or gallons (please check the appropriate box) 6. Annual average number of animals by type at this facility during the previous year: N/A Information proNided by May 1 2004 7.Largest and smallest number of animals by type at this facility at any one time during the previous year: Largest Smallest (These numbers are for informational purposes only since tho—only permit limit on the number of animals at the facility is the annual average numbers) 8. Facility's Integrator if applicable: Murphy Brown LLC IVY A; . Part II: Facility Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY" WAS NOT COMPLIANT. THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTNE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE_ 1. Only animal waste generated at this facility was applied to the permitted sites during � Yes ❑ No the past calendar year. a' 2. The facility was operated in such a way that there was no direct runoff of waste from Yes ❑ No the facility (including the houses, lagoons/storage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility during the past Yes ❑ No calendar year. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during ❑ Yes X No past calendar year. )POYf S%106i/a3 5. There was no PAN application to any fields or crops at this facility greater than the CJ Yes ❑ No levels specified in this facility's CAWMP during the past calendar year. 6. All land application equipment was calibrated at least once during the past calendar year. Yes ❑ No 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon was designed or reduce the lagoon's minimum treatment volume to less than the volume ❑ Yes ❑ No for which the lagoon was designed. - 8. *N/A Will be done and on file by April 24, 2004 A copy of the Annual Sludge Survey Form for this facility is attached to the Certification. ❑ Yes ❑ No 9. *N/A Will be done and on file by April 24, 2004 Annual soils analysis were performed on each field receiving animal waste during the CA Yes ❑ No past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year? Yes ❑ No 11. All required monitoring and reporting was performed in accordance with the facility's Yes ❑ No permit during the past calendar year. 12. All operations and maintenance requirements in the permit were complied with during Yes No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality.e 13. Crops as specified in the CAWMP were maintained during the past calendar year on all Yes ❑ No sites receiving animal waste and the crops grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the permit and the CAWMP for this facility were Yes ❑ No maintained during each application of animal waste during the past calendar year. "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for Submitting false information, including the possibil Hof n anompnsonment for knowing violations." ;/ -4 Si own LLC //6gy Title (t or print) ittee Signature of Operator in Charge (if different from Pennittee) Date a-Z-0� Date Facility Waste Management Plan Changes 93-35 DENR-FRO JUN 15 2001 Farm 7 o -I o QWQ This farms Waste Management Plan has made the following changes: Crap changes ❑ Wetted Acres ❑ Increased Acreage ❑ Decreased Acreage ❑ Changed Irrigation Design ❑ Change in Farm type ❑ Plan based on 3 Years On Farm Records ❑ Other Comments: Date Murphy -Brown, LLC Grower(s): Farm Name: 06/08/2004 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Murphy -Brown, LLC 7070 County: Scotland Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 8800 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. if you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, A tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gal/yr gal/yr Farrow to Feeder 4015 gal/yr galtyr Farrow to Finish 10585 gallyr gal/yr Wean to Feeder 223 gallyr gal/yr 8800 Feeder to Finish 986 gal r 8,676,800 ga r Total 8,676,800 al r AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 Ibs/yr ibs/yr Farrow to Feeder 6.5 Ibs/yr Ibs/yr Farrow to Finish 26 Ibs/yr Ibs/yr Wean to Feeder 0.48 Ibs/yr Ibs/yr 8800 Feeder to Finish 2.3 Ibs/yr 20,240 Ibslyr Total 20,240 Ibs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 93.88 Total N Required 1st Year: 31086.015 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops , 31,086.02 Total Nitrogen Produced by Farm 20,240.00 Nitrogen Balance for Crops: (10,846.02) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 Reception Area Specifications Tract Fleld Irrigated Soil let Crop Time to 1st Crop 1st Crop Lbs NlAc Lbs N Total Ibs N Acreage Type- Code Apply Yield Ibs NlUnit Residual lAc Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs N1Ac Lbs N Total tbs N Code Apply Yield Ibs NlUnit Residual lAc Utilized Total Lbs NIAc Total We N Utilized 1162 1A 3.36 Norfolk B Mar -Set 6.5 43.25 281.125 944.58 K Sept -Apr 1 50 50 16B 331.125 1112.58 1B 5.31 Norfotk B Mar -Set 6.5 43.25 281.125 1492.774 K Sept -Apr 1 50 50 265.5 331.125 1758.274 2A 3.36 Norfolk B Mar -Sept 6.5 43.25 281.125 944.58 K Se t-A r 1 50 50 16B 331.125 1112.58 2B 5.51 Norfotk B Mar -Sept 6.5 43.25 281.125 1548.999 K Sept -Apr 1 50 5o 275.5 331.125 1824.499 3A 2.2 Norfolk B Mar -Sept 615 43.25 281.125 618.475 K Sept -Apr 1 50 50 110 331,125 720.475 3B 5.8 Norfolk B Mar -Sept 6.5 43.25 281.125 1574.3 K Sept -Apr 1 50 50 280 331.125 1854.3 4A 4.55 1 Norfotk B Mar -Sept 6.5 1 43,25 1 281.125 1279,119 K Sept -Apr 1 50 1 50 227.5 331.125 1506.619 5A 5 Norfolk B Mar -Set 6.5 43.25 1 281.125 1405.625 K Sept -Apr 1 50 50 250 331.125 1655.625 513 1.95 Norfolk B Mar -Se 1 6.5 43.25 281.125 548.1938 K Sept -Apr 1 50 50 97.5 331.125 645.6938 6A 5.85 Norfolk B Mar -Set 6.5 43.25 281.125 1644,581 K Sept -Apr 1 50 50 292.5 331.125 1937.081 6B 3.8 Norfolk B Mar -Set 6.5 43.25 281.125 1068,275 K Se t-A r 1 50 50 190 331.125 1258.275 7A 5.68 Norfolk B Mar -Set 6.5 43.25 281.125 1596.79 K Sept -Apr 1 50 50 284 331,125 1880.79 78 3.86 Norfolk B Mar -Sept 6.5 43.25 281.125 1085,143 1 K Sept -Apr 1 50 50 193 1 331,125 1278.143 8 5.45 Norfolk B Mar -Set 6.5 43.25 281,125 1532.131 K Sept -Apr 1 50 50 272.5 331,125 1804.631 9 1 6.1 Norfolk B Mar -Set 6.5 43.25 281,125 1714,063 K Sept -Apr 1 50 305 331.125 2019.863 10 4.8 Norfolk B Mar -Sept t 6.5 43.25 281.125 1349.4 K Sept -Apr 1 50 240 331.125 1589.4 11 5.1 Norfolk B Mar -Sept t 6.5 43.25 281.125 1433.738 K Sept -Apr 1 50 255 331.125 1688.738 12 6.1 Norfolk B Mar -Set 6.5 43,25 281,125 1714,863 K Sept -Apr 1 D5O 50 305 331.125 2019.863 13 4.8 Norfolk B Mar -Set 6.5 43.25 281,125 1349.4 K Sept -Apr 1 50 240 331,125 1589.4 14 3.5 Norfolk B Mar -Set 6.6 43.25 281.125 983.9375 K Sept -Apr 1 50 175 331.125 1158.938 15 2 Norfolk B Mar -Sept t 6.5 43.25 281.125 562.25 K Sept -Apr 1 50 100 331.125 662.25 Totals: 93.88 26392.02 4694 31085.02 3{a} of B This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue - Grazed H Fescue - Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized / unit yield 1.6 lbs N / bushel 50 lbs N / ton 50 lbs; N / ton 1.25 lbs N / bushel 12 lbs N / ton 0.12 lbs N / lbs lint 50 lbs N / ton 50 lbs N / ton 1.3 lbs N / bushel 2.4 lbs N / bushel 50 lbs N 1 acre 50 lbs N 1 acre 2.5 lbs N 1 cwt 2.4 lbs N / bushel 4.0 lbs N 1 bushel 40 lbs N 1 acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN rlanimal Farm TotaYyr Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 8800 Feeder to Finish 0.36 3168 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3168 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 15840 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 52 acreas of land. If you apply the sludge to cam at a rate of 125 pounds per acre, you will need 126.72 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Tye Croce inlhr * inches 1162 1A Norfolk B 0.5 1 1 B Norfolk B 0.5 1 2A Norfolk B 0.5 1 2B Norfolk B 0.5 1 3A Norfolk B 0.5 1 3B Norfolk B 0.5 1 4A Norfolk B 0.5 1 5A Norfolk B 0.5 1 5B Norfolk B 0.5 1 6A Norfolk B 0.5 1 6B Norfolk B 0.5 1 7A Norfolk B 0.5 1 7B Norfolk B 0.5 1 8 Norfolk B 0.5 1 9 Norfolk B 0.5 1 10 Norfolk B 0.5 1 11 Norfolk B 0.5 1 12 Norfolk B 0.5 1 13 Norfolk B 0.5 1 14 Norfolk B 0.5 1 15 Norfolk B 0.5 1 Me ff.] Additional Comments: The bermuda in this plan is a combination of hay &_graze rates. At least half the bermuda will be removed as hay. 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 7070 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: Itwe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Itwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. Itwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm_ I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC _ Signature: Date Name of Manager (if different from owner):: Signature: _ I g'0`i` Date ` Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC. _ Address: 2822 Hwy 24 West, PO Drawer 856 _ Warsaw, NC 28398 Telephone: (910) 293-3434 _ Signature: uate 8of8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Z There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance), 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Wastelnutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 ,.04/15/2003 113:46 9102765637 RCCLLINS Rpr 15 03 02:03p MURPHY-$ROIdf1 9102933138 PAGE 06 p.6 PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITIES Facility Number, 83-35 County_ Scolland Facility Name: 7070 C0,111 d Operator Name: nre_13kgqOperator Number. t. Current liquid lovel(s) in Inches as measured from the current liquid level In the lagoon to the lowest point on the top of the darn for lagoons without spillways: and from the current llgdd level In the lagoon to the bottom of the spltfway for lagoons with Spillways. Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon NalnWID: 7070 Spillway(Y or N): N Level f fins): 17 2. Check all applicable items Liquid level is witnln the designed structural freeboard elevations of one or more structures. Five and 30 day Plans of Action are attached. hydraulic and agronomic balances are within acceptable ranges. X Liquid laved Is within the 25 year 24 hour storm elevations for one or more structures. A 30 coy Plan of Action is attached_ Agronomic balance is within acceptable range. Waste Is to be pumped and hauled to off site locutions. 13oiume and PAN Content of waste to be pL rtmpad and hauled is reflected In section III tables. Included within this plan Is a fist of the proposed alter with related fa ftty numbers, number of acres and recelveng crop information. Contact and secure approval from the DWO prior to transfer of waste to a site not coveted in the facility's CAWMP. Operation will be pertiaQy or fully doWpulatec, 'Attach a complete ached ule with corresponding animal units and dates fro dapopulailon 'if antInals are to be moved to another perrnilfted facility, provide fnalilty number, lagoon freeboard levels and herd population for the receiving facility 3. Earliest possible date to begin land application of waste: I I hereby certify that I have reviewed the InFohrIlia tIon Meted above and Included within the attached Plan of Action, and In the beat of my knowledge and ability, the Intiormadw Its agate end correct_ 611z;w / A.- —r n,phone-. Facility Owner/Managar (print) _ Date: Facility nedManagor (signature) o 4: 176 ,%37 .04/15/2003 18:46 9102765637 RCOLLINS PAGE 07 nPP 2a u;j 02z 05P MURPWY-3ROWN 9102933136 P- 9 x. drop's remaining PAN balance {line v from section ill) _ y. Overall PAN balance (w - s) _ 4860.0 lb. PAN 3 lb. PAN ,Line y must show as o deftit. If line y does not show as a deficit, list course of action here including pump and! haul, Gepopulatlon, herd reduction, etc. For ournp & haul and herd reduction options, recalculate new PAN based on new information. If new fields are ;o be included as an option for lowering lagoon level, add these fields to the PAN balance table and recalculate the overall P.4N balance. If animal waste is to be hauled to another penriltted facility, provide information regarding the herd population and lagoon freeboard levels at the receiving facility. IrTigstinn onto a (Wing spray flelds will continue as weather and field conditions permit, additional land is available for purnping If needed. PcA (30 pay) 2/211W 04/.15/2003 18:46 9102765637 RCOLLINS 'HPr' 15 03 02z04p MURPHY-BROWN 9102933138 PAGE 08 P.8 II. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL_ FREEBOARD AND/OR 25 YR.124 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. Structure ID: 7070 line rn = 2037.1 lb PAN 2. Structure ID: litre m - lb PAN 3. Structure 10: line rn = lb PAN 4, Stnlcture ID: line m = 1b PAN 5. Structure ID: line m = Ib PAN 6. Structure ID: line m = lb PAN n. lines 1 + 2 t 3 + 4 ♦ 5 + 6 = 2037 Ib PAN Ill. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DO'Wf PEKIULP. 0U NUT LIST F11_L05 TU WHIUM PAN GANNUT 13E AYPLMIJ OUMNU Tnl* Jll BAT rtmvu o_ tract # p. field # q. Crop r. acres a rematnir+g IIZR t. TOTAL PAN u. applioatton window` 2 PAN balance BALANCE FOR (1davu) FIELDVbL) column r x a 1162 10-14 Bermuda 2430. 200.00 4860.0 MsM)d .7LCL= L.0 11 c11L LifUp MITUIFI! 9}JIj111;a L1V11 UCIM W1 IMAL 6[VW dIjF11U&LIV[1 PCe1f111[I IU UMIC VUF dVdildUlt3 receiving crops duHN 30 day draw down period_ v. Total PAN available for all 1`1eltl6 (sum of column t) 4860.0 lb. PAN IV. FACILITY'S PoA OVERALL PAN BALANCE w. Total PAN to be land applied (line n from sectlon 11) 2037.1 lb. PAN PoA (30 Day) W21100 04/1�/2003 18:46 9102765637 RCQLLINS hpr 15 03 02:03p MURPHY-BROWN 9102933138 PAGE 09 p.7 PLAN OF ACTION (PDA) FOR HIGH FREEBOARD AT ANIMAL FACILITIE: 30 DAY DRAW GOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Namelldentlfier (0): 7070 2. Current liquid volume In 25 yrJ24 hr. storm storage & structural freeboard a. current liquid level according to marker 1 T.Q inches b. designed 25 yr.!24 hr. $torn & structural freeboard 19.0 Inches c, fine b -11ne a (inches in red zone) = 2.0 inches d, top of dike surface area according to design (area at below structural freeboard elevation) F 201116ft' a. fine c112 x line d x 7.46 gallors/W 250725 gallons 3. Projected volume of waste liquid produced during draw down period f. temporary storage period anoording to structural design 1Bt) days g. volume of waste produced according to structural design 290117 fe h. current herd # Wo-o ce►Crfied nerd N 8t30p actual waste produced ■ curtgnt herd # x line g = 290117 ft3 cartified herd # i. volume of wash water according to structural design ®ft3 J. excess rainfall over evaporation according to design 113g90 ft3 k. (lines h + i + j) x 7.48 x 30 days+lIne f= 503749 gallons 4. Total PAN to be land applied du,,irtg draw down period I. current waste analysis dated 10216/03 Z.TO Ids11ODD ga'. rn, ((lines e + ki/1000) x line I = 2037.1 Ips. PAN REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE. (Click on the next Structure tab shown below) PoA (3 D Day) 2/21100 0( VJ A jFR Michael F. Easley, Governor p William G. Ross Jr., Secretary , 0 North Carolina Department of Environment and Natural Resources j r Alan W. Klimek, P. E., Director Division of Water Quality 0 Y May 1, 2003 Carroll's Foods Inc 7097 - Gibson Farm PO Box 759 Rose Hill NC 28448 Subject: Certificate of Coverage No. AWS830028 7097 - Gibson Farm Swine Waste Collection, Treatment, Storage and Application System Scotland County Dear Carroll's Foods Inc: On April 28, 2003, .the North Carolina General Assembly ratified Senate Bill 733 which directs the Division of Water Quality (Division).to extend the expiration date of the Swine Waste Operation General Permit AWG100000. Therefore, the General Permit has been re -issued by the Division to extend the expiration date to October 1, 2004. During the period of this extension the Division will be working with all interested parties on the development of a new version of the Non -Discharge General Permit. In accordance with your application received on February 13, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Carroll's Foods Inc, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWGI00000. The issuance of this COC supercedes and terminates your previous COC Number AWS830028 which expired on April 30, 2003. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the 7097 - Gibson Farm, located in Scotland County, with an animal capacity of no greater than an annual average of 425 Gilts swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until October 1, 2004. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. * hILUEl+ R Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Customer service Center An Equal Opportunity Action Employer Internet httpJ/h2o_enr.state.nc.us/ndpu Telephone (919) 733-5083 Fax (919)715-6048 Telephone 1-877-623-6748 50% recycled/10% post -consumer paper Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per MRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water -Quality -Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact 7 R 3oshi at (919) 733-5083 ext. 363. Sincerely, for Alan W. Klimek, P.E. Enclosures (General Permit AWG100000) cc: (Certificate of Coverage only for all cc's) Fayetteville Regional Office, Water Quality Section Scotland County Health Department Scotland County Soil and Water Conservation District Permit File AWS830028 NDPU Files Page 1 DATED 4/21/99 WASTE UTILIZATION PLAN ------------------------ Producer-----:CARROLL'S FOODS, INC County: SCOTLAND. Name of Farm -:FARM 7097 Location ----- :PO BOX 856 WARSAW, NC 28398 Phone -------- :910 293 3434 Type Operation-------------: ISOLATION GILTS Number of Animal ----------- . 425 Storage Structure----------: Anaerobic Lagoon Method of application------: Irrigation Amount of waste produced per year---------------: 1316 tons/year Amount of plant available N (PAN) produced/year-: 1573 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste .utilization plan in order to maximize the fertilizer value of the )waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under regulations. 5. Wind conditions should also be considered to avoild drift downwind odor problems. 6. To maximize the value of the nutrients for crop production to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. C00101060837 or DWQ and and Page 2 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise' this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. C00901060838 Page 3 4 i YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Lbs. N Month to No. No. Type Code /Acre Unit Acres Used Apply 2995 1 A WAGRAM K N/A 50.00 240 S-APRIL 2995 1 A WAGRAM B 4.7 50.00 4.8 1128 MAR-OCT 2995 1 B WAGRAM K N/A 50.00 220 S-APRIL 2995 1 B WAGRAM B 4.7 50.00 4.4 1034 MAR-OCT 2995 1 C WAGRAM K N/A 50.00 240 S-APRIL 2995 1 C WAGRAM B 4.7 50.00 4.8 1128 MAR-OCT Total 14.0 3990 Available Nitrogen (includes commercial) 1573 Surplus Or Deficit -2418 Crop codes: Crop -unit A=Barley-bu. K=Small grain(graze)-acre B=Bermudagrass(graze)-tons L=Small grain(hay)-acre C=Bermudagrass(hay)-tons M=Sorghum(grain)-cwt. D=Corn(grain)-bu. W=Wheat-bu. E=Corn(silage)-tons Y=Fescue(pasture)-tons F=Cotton-lbs. lint Z=Bermudagrass(pasture)-tons G=Fescue(graze)-tons O=Soybeans-bu. H=Fescue(hay)-tons R=Matua(graze)-tons I=Oats-bu. U=Millet(graze)-tons ` J=Rye-bu. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. in interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc, is to be removed for hay or silage, care should be exercised not to to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two C00101060839 Page 4 inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers , filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provision for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 153 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years, you will have approximately 765 lbs. of PAN to utilize. assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs. of nitrogen per acre, you will need 3 acres of land. If you apply the ssludge to corn at the rate of 125 lbs. of nitrogen per acre, you will need 6 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and application methods. C00101060840 Page 5 APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the table may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Applic Applic Tract Field Soil Rate Amount No. No. Type Crop (in/hr) (inches) r 2995 1 WAGRAM CB/SG 0.6 0.96 t This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and :he temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or C00101060841 Page 6 jY one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION DUE TO THE FACT THAT THIS IS A GILT HOLDING FARM WITH A TOP WEIGHT OF 220 POUNDS, THE AVAILABLE NITROGEN WAS PRORATED TO 3.7 POUNDS D THE EIG T SHOWN AS 220 POUNDS. C00101060842 Page 7 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: FARM 7097 Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know.that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24- hour-storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility owner: CARROLL'S FOODS, INC (Please print) Signature: Date: Name of Manager(If different from owner): Signature: Date: Name of Person Preparing Plan: Howard Hobson (Please print:) Affiliation: Carroll's Foods, Inc. Phone: 910-293-3434 Address: P O Drawer 856 Warsaw, NC 28398 Signature: a. g{��,C Date: 21 99 C00'109 060843 Page 8 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS EXHIBIT A-6 NRCS, NC JUNE, 1996 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation of land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has a notarized agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of a notarized agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. Actual yields may be used in lieu of realistic yield tables at the discretation of the planner. 4. Animal waste shall be applied on land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at more than 5 tons but less than 10 tons per acre per year providing grass f ilter strips are installed where runoff leaves the field. (See FOTG Standard 393-Filter Strips) 5. Odors can be reduced by injecting the waste of disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it.will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste should applied to saturated soils, during rainfall events, or when the surface is frozen. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop or forages breaking dormancy. C001010608" Page 9 11. Any new swine facility sited on or after October 1, 1995 shall comply with the followinV: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river other than an irrigation ditch or -canal. Animal waste other than swine waste from facilities sited on or after 10/1/95, shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial pro- vided adequate vegetative filter strips are present (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet from wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animals waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over spraying. Animal waste may be applied to prior converted cropland provided it has been approved as a land applications site by a "technical specialist". Animal waste applied on grassed waterways shall be at agronomic rates and in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shll be fenced, as necessary, to protect the 3 vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible permanent markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Soil tests shall be made every two years and a liquid waste analysis be taken at least twice each year consistent with waste utilization plan. Poultry litter shall be tested prior to application. Soil and waste analysis records shall be kept for five years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. C00101060845 COPY Wettable Acres Determination Certification Name of Facility: �lBLroK F-&M.nj*J1�`L7_ _ Facility Number:- ZS Owner(s) Name: �'1,� a jrwcc Phone No: 3—,j434__ Mailing Address: .a. doox "4S By signing this form, the facility owner and Technical Specialist acknowledge the completion of the Wettable Acres Determination. All necessary Wettable Acre Determination Field Data Sheets and calculations were completed to conduct a Wettable Acre Determination. The facility's Waste Utilization Plan has been amended as necessary to reflect actual wetted acreage. A copy of all worksheets, calculations, and other Wettable Acres Determination documents, along with the applicable Waste Utilization flan and Wettable Acre Determination Certification will be filed with the local Soil and Water Conservation District. A copy will also be kept on site with the Certified Animal Waste Management Plan. Any future modifications must be approved by a technical specialist and filed with the Soil and Water Conservation District prior to implementation. if any modifications to the existing irrigation system or any new irrigation equipment was required to adequately address the waste management needs of this facility, an Irrigation Specialist or Professional Engineer has certified the design and installation below. Owner Name: i - Owner Signature: Technical Specialist N Technical Specialist Signature: �� _ Date: 4!�'Z7/ If assisted by an Irrigation Specialist or Professional Engineer please react and sign below: Animal waste application equipment has been designed or modified to apply waste as necessary to accommodate the waste management plan and according to NRCS Standards. Animal waste application equipment has been installed according to NRCS Standards and is ready for use. Irrigation Specialist/PE Name: Irrigation Specialist/PE Signature: Date: Submit this form to: Attn: Sonya Avant Non -Discharge Compliance Unit Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 WADC - 7/99 Cr_, ea, *fU57�, 5C074,ANID SWCia V Arm ` 4 S.iJ4c 1 1 � 1 t i G4.,S2 pc .� BARN p CoojaJ060869 WARSAW NC 28398 Project: AgK j . 7psy Drawing: -WAsmg APPLIC-Of Location: _Scgr,,%;qm Co Engineer: - - - Owner: Scale: /" = —2- 44-� vat C)F w A 2�y Michael F. Easley, Governor Q William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources co 7 j r Alan W. Klimek, P. E., Director Division of Water Quality p � April 9, 2003 Carroll's Foods Inc Carroll's Farm #7070 PO Box 759 Rose Hill NC 28458 Subject: Certificate of Coverage No. NCA283035 Carroll's Farm #7070 Swine Waste Collection, Treatment, Storage and Application System Scotland County Dear Carroll's Foods Inc: On March 14, 2003, the North Carolina Division of Water Quality (Division) issued an NPDES General Permit for swine facilities. The General Permit was issued to enable swine facilities in North Carolina to obtain coverage under a single permit that addresses both State and Federal requirements. In accordance with your application received on February 13, 2003, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Carroll's Foods Inc, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with NPDES General Permit NCA200000. The issuance of this COC supersedes and terminates your COC Number AWS830035 to operate under State Non -Discharge Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Carroll's Farm #7070, located in Scotland County, with an animal capacity of no greater than an annual average of 8800 Feeder to Finish swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until July 1, 2007. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational infonnation must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and Federal general permit it contains many new requirements in addition to most of the conditions contained in the current State general permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions in this permit. The Devices to Automatically Stop Irrigation Events Form must be returned to the Division of Water Quality no later than 120 days following, receipt of the Certificate of Coverage. The Animal Facility Annual Certification Form must be completed and returned to the Division of Water Quality by no later than March 1st of each year. Non -Discharge Permitting Unit 1617 Malt Service Center, Raleigh, NC 27699-1617 Customer Service Center An Equal Opportunity Action Employer ARM 6MR Internet http://h2o.enr.state.nc.us/ndpu Telephone (919) 733-5083 Fax (919)715-6048 Telephone 1 800 623-7748 50% recycled/10% post -consumer paper If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal trust be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual NPDES Permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely, -d for Alan W. Klimek, P.E. Enclosures (General Permit NCA200000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Scotland County Health Department Fayetteville Regional Office, Water Quality Section Scotland County Soil and Water Conservation District Permit File NCA283035 Permit File AWS830035 NDPU Files Nutrient Management Plan For Animal Waste Utilization 10-01-2001 This plan has been prepared for: Farm 7070 Carrolls Laurinhurg P.O. Box 1767 Laurinburg, NC 28353 910-276-0648 This plan has been developed by: DA WN WILLIAMSON PRIVATE P.O. BOX 856 WARSAW, NC 28398 910-592-0141 246 Developer Signature Type of Plan: Nitrogen Only with Manure Only Owner/Manager/Producer Agreement I (we) understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization plan for the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with this plan. Signature (owner) Date Signature (manager or producer) Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture - Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved By: i j 6- 6( ` a 1 Technical Specialist Signature Date l.............. 462161 Database Version 1.06 Date Printed: 10-01-2001 Cover Page I t Nutrients applied in accordance with this plan will be supplied from the following source(s): Commercial Fertilizer is not included in this plan. S7 Swine Feeder -Finish Lagoon Liquid waste generated 8,157,600 gals/year by a 8,800 animal Swine Finishing La oon Liquid operation. This production facility has waste storage capacities of approximately 180 days. Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 18800 Incorporated 32287 Injected 35557 Irrigated 20435 Actual PAN Applied Year1 27601 Notes: In source ID, S means standard source, U means user defined source 462161 Databasc Version 1.06 Datc Arintcd: 1f1-0I-2001 Source Pagc 1 The Waste Utilization table shown below summarizes the waste utilization plan for this operation. This plan provides an estimate of the number of acres of cropland needed to use the nutrients being produced. The plan requires consideration of the realistic yields of the crops to be grown, their nutrient requirements, and proper timing of applications to maximize nutrient uptake. This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure or other by-products, commercial fertilizer and residual from previous crops. An estimate of the quantity of solid and liquid waste that will be applied on each field in order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the total manure applied is included in the table to ensure that the plan adequately provides for the utilization of the manure generated by the operation. Animal operations that generate liquid waste and utilize waste storage facilities (lagoons or holding ponds) may apply more or less waste in any given year than is annually generated by the facility. In order to determine whether the plan adequately utilizes the waste produced by the facility, the storage capacity table included in this plan should be reviewed to ensure that the design capacity of the storage facility is not exceeded during the planning period. Depending on the requirements of the crop and the nutrient content of the waste, some nutrients will likely be over or under applied if animal waste is being utilized. Waste should be analyzed before each application cycle and annual soil tests are required if animal waste is being applied. Soil tests should be used to balance the nutrient application amounts with the realistic yields of the crop to be grown. Nutrient management plans may require that the application of animal waste be limited so as to prevent over application of phosphorous when excessive levels of this nutrient are detected in a field. Waste Utilization Table Year 1 Tract Field Source I.D. Soil Series Total Acre Use. Acres Crop RYE. RYE Unit Applic. I Period Nitrogen PA Nutrient Rcq'd Colrun. Fort. Nutrient Applied Res. (lbs/A) N Applic. Method Manure PA Nutrient Applied Liquid Manure Applied (acre) Solid Manure Applied (acre) Liquid Manure Applied (Field) Solid Manure Applied (Field) N N IWA 1000 aUA I Ions 1000 zals tons 1162 10 S7 Norfolk 4.8 4.8 3ermudagrass Pasture 6.5 Tons *311-10/15 * 244 0 0 lrri . 244 97.4 0.0 467.5 0.0 1 162 10 S7 Norfolk 4.8 4.9 'mall Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 lrri¢. 50 20.0 0.0 95.8 0.0 1162 11 S7 Norfolk 5.1 5.1 3erniudagrass Pasture 6.5 Tons *3/1-10115 * 244 0 0 IrriQ. 244 97A 0.0 496.8 0.0 1162 It S7 Norfolk 5.1 5.1 'mall Grain Overseed 1.0 Tolls 10/1.3/31 50 0 0 Irrip, 50 20.0 0.0 101.8 0.0 1 162 12 S7 Norfolk 6A 6A 3ertnudagrass. Pasture 6.5 Tons *3/1-10/0 * 244 ol 0 1r - . 244 97.4 0.0 594.2 0 0J.. 1162 12 S7 Norfolk 6.1 6A 'mall Grain Overseed 1.0 Tons 10/1-3131 50 0 0 lrri , 50 20.0 0.0 121.8 1162 13 S7 Norfolk 4.8 4.8 rmuda Pasture 6.5 Tons *311 -10115 ' 244 0 0 lrri . 244 97.4 0.0 467.5 1162 13 S7 Norfolk 4.8 4.9 'mall Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 Irri . 50 20.0 0.0 95.8 1162 14 S7 Norfolk 3.5 3.5 uda Pasture 6.5 Tons '311-10/15 * 244 0 0 Irri 244 97.4 0.0 340.9 1162 14 S7 Norfolk 3.3 3.5 mall Grain Ovetaceed 1.0 Tons 10/1-3al 50 0 0 Irri 50 20.0 0.0 69.9 _................................................................................................. -........_...................... ...---- ............. ...................................... ....... ................................... ........................... .........................----............. .............. 4621 , I Database Version 1.06 Date Printed: 10-01-2001 WUT Page 1 Waste Utilization Table Year 1 Tract I Field Source I.D. Soil Series Total Acre Use, Acres Crop RYE RYE Unit Applic. Period Nitrogen PA Nutrient Req'd fibs/Al Comm. Fert. Nutrient Applied (lbs/A) Res. (lbs1A) N Applic. Method Manure PA Nutrient Applied Liquid Manure Applied (acre) Solid Manure Applied (acre) Liquid Manure Applied (Field) Solid Manure Applied (Field) N N Ibs/A 1000 al/A tons 1000 gals tons 1 162 15 S7 Norfolk 2.0 2.0 43cmILLdagrass Pasture 6.5 Tons "311-10113 • 244 0 0 Irri . 244 97A 0.0 194.8 0.0 1 162 15 S7 Norfolk 2.0 2.0 'mall Grain Overseed 1.0 Tons IO/t-3131 50 0 0 Irri. 50 20.0 0.0 39.9 0,0 1 162 1 A S7 Norfolk 3.4 3.4 3ennudagrass Pasture 6.5 Tons 0311-10115 ' 244 0 0 lm, , 244 97A 0.0 327.3 0.0 1 162 1 A S7 Norfolk 3.4 3.4 'mall Grain Overseed 1.0 Tons 10/1-3131 50 0 0 Ini& 50 20.0 0.0 67.1 0.0 1162 18 S7 Norfolk 5.3 5.3 3ermudagrass Pasture 6.5 1 Tons '3/1-10/15 1• 244 01 0 Irri g. 244 97.4 O.Q 1 517.2 0.0 1162, 113 S7 Norfolk 5.3 5.3 imall Crain Overseed 1.0 "Pons 1011-3131 50 0 0 Irri 50 20.0 0.0 106.0 0.0 1 162 2A S7 I Norfolk 3A 3.4 pkrniudaprass Pasture 6.5 Tons "311-10115 • 244 0 0 Irri . 244 97.4 0.0 327.3 0.0 1 162 2A S7 NortbIk 3.4 3.4 impll Grain Ovcrseed 1.0 Tons 10/1.3131 50 0 0 Irri . 50 20.0 0.0 67.1 0.0 1162 213 S7 Norfolk 5.5 5.5 Ierniudagnew Pasture 6.5 Tons '311-10115 " 244 0 0 [frig. 244 97.4 0.0 536.7 0.0 1162 213 S7 Norfolk 5.5 5.5 'mall Grain OversCLd 1.0 Tons 1011-3/31 50 0 0 Irri . 50 20.0 0.0 110.0 0.0 1162 3A S7 Norfolk 2.2 2.2 3ertnudagass Pasture 6.5 Tons 0311-10115 • 244 0 0 Irri. 244 97.4 0.0 214.3 0.0 1 162 3A S7 Norfolk 2.2 2.2 iniall Grain Oversced 1.0 'Pons 1011-3131 50 0 0 Irrig, 50 20.0 0.0 43.9 0.0 1162 3131 S7 1 Norfolk 5,61 5.6 V3C`MIIIdagM$S Pasture 6.5 Tons •311.10115 • 244 0 0 Irri . 244 97.4 0.0 545.5 0.0 1 162 38 S7 Norfolk 5.6 5.6 'mall Grain Overseed 1.0 Tons 1011.3131 50 0 0 Irri . 50 20.0 0.0 111.8 0.0 1162 4A S7 Norfolk 4.6 4,6 3crinudagnm Pasture 6.5 Tons "3/I-10/15 * 244 0 0 Irri . 244 97A 0.0 443.2 0.0 1162 4 A S7 Norfolk 4.6 4.6 'mall Grain Overseed 1.0 'Pons 1011-3/31 50 0 0 Irri . 50 20.0 0.0 90.8 0.0 1 162 5 A S7 Norfolk 5.0 5.0 3ennudugrass Pasture 6.5 Tons *311.10115 ' 244 0 0 Irri . 244 97A 0.01 487.0 0.0 1 162 5A S7 Norfolk 5.0 5.0 'mall Grain Overseed 1.0 Tons I011-3131 50 0 0 Irri . 50 20.0 0,0 99,8 0.0 1162 5131 S7 1 Norfolk 2.0 2.0 krtnudagrass Pasture 6.5 1 Tons 4311-10115 * 244 0 0 Irrip, 244 97A 0.0 189.9 0.0 1 162 513 S7 Norfolk 2.0 2.0 'mall Crain Overseed 1.0 Tons 1011-3/31 50 0 0 Irri . 50 20.0 0.0 38.9 0.0 1162 6A S7 Norfolk 5.8 5.8 -),ennudagrass Pasture 6.5 Torts 0311-10115 244 0 0 Irri . 244 97.4 0.0 569.8 0.0 1 162 6A S7 Norfolk 5.8 5.8 'mall Grain Overseed 1.0 Tons 1011-3/31 50 01 0 Irrig, 50 20.0 0.0 116.8 0.0 1162 6A S7 Norfolk 3.8 3.8 3ennudagrass Pasture 6.5 Tons 13/1-10/15 • 244 0 0 Irri . 244 97.4 0.0 370.1 0.0 1162 6f3 S7 Norfolk 3.8 IS 'mall Grain Overseed 1.0 Tons 1011-3131 50 0 0 1 Irri . 50 20.0 0.0 73.8 0.0 1162 7AI S7 I Norfolk 1 5,71 5.7 p3ernwdagram Pasture 6.5 Tons 43/1.10/15 • 244 0 0 Inig. 244 97.4 0.0 553.3 0.0 1162 7A S7 Norfolk 'mall Grain Oversecd 1.0 Tons 1011-31'31 50 0 0 Irri , 50 20.0 0.0 113.4 0.0 1162 713 97 Norfolk uda Pasture 6.5 Tons•311.10/15 ' 244 0 0 Irri 244 97A 0.0 376.0 0.0 1162 713 S7 Norfolk 'mall Grain Overseed 1.0 Tons1011-3131 50 0 0 Irri 50 20.0 0.0 77.0 0.0 1162 8 S7 Norfolk W16 rude Pasture 6.5 Tons•3/1-10115 " 244 0 0 Irri 244 97.4 0.0 530.9 0.0 1162 8 S7 Norfolk 'mall Grain Overseed 1.0 Tons1011-3131 50 0 0 1.1 50 20.0 0.0 108.8 0.0 1162 9 S7 Norfolk uda Pasture 6.5 Tons]•311-10115 " 244 0 0 hri . 244 97.4 0.0 594,2 0.0 ............................................................................................................................................................................................................................................................................................................................... 462161 Database Version 1.06 Date Printed: 10-01-2001 WLJT Page 2 Waste Utilization Table Year 1 Tract Field Source I I.D. I Soil Series Total Aar Use, Acres Crop RYE RYE Unit Applic. Period Nitrogen PA Nutrient Req'd Comm. Fw, Nutrient Applied Res. (ibs/A) I N Applic. I Method Manure PA Nutrient Applied Liquid Manure Applied (acre) Solid Manure Applied {acre) Liquid Manure Applied (Field) Solid Manure Applied (Field) N N I Ibs/A 1000 a11A tons 1000 QIs tons 11621 91 S7 I Norfolk 6.1 1 6.1 'mall Cnain Oversee4__L 1.0 1 Tons 1 1011-3l31 50 01 0 1 trri . 1 501 20.01 0.0 1 121.8 0,0 Lagoon Liquids Total Appilied, 1000 allons 11,018 Total Produced, 1000 allons 8.159 Balance. 1000 gallons -2.861 Manure Solids Total Applied. tons 0 Total Produced, tons 0 Balance, lolls 1 d Notes: 1. In the tract colunur, symM means leased, otherwise. owned. 2. S)-rnbol • means user entered data. ..................................................................................................................................................................................................................................................................................................... ............................. .......--.-....... 462161 Database Version 1.06 Date Printed: 10-01-2001 WUT Page 3 r i S ! The Irrigation Application Factors for each field in this plan are shown in the following table_ Infiltration rate varies with soils. If applying waste nutrients through an irrigation system, you must apply at a rate that will not result in runoff. This table provides the maximum application rate per hour that may be applied to each field selected to receive wastewater. It also lists the maximum application amount that each field may receive in any one application event. Irrigation Application Factors Tract Field Soil Series Application Rate incheclhour Application Amount inches 1162 10 Norfolk 0.50 .v 0. 1162 11 Norfolk 0.50 0.9 I162 12 Norfolk 0.50 0.9 1162 1 13 Norfolk 0.50 &9 1162 114 Norfolk 0.50 0. 1162 15 Norfolk 0.50 0. 1162 lA Norfolk 0.50 0. 1162 1B Norfolk 0.50 0. 1162 2A Norfolk 0.50 0. 1162 2B Norfolk 0.50 0. 1162 3A Norfolk 0.50 0. 1162 3B Norfolk 0.50 0. 1162 4A Norfolk 0.50 0. 6 1162 5A Norfolk 0.50 0. 1162 5B Norfolk 0.30 0 6 1162 6A Norfolk 0.50 0 6 1162 6B Norfolk 0.50 0 6 1162 7A Norfolk 0.50 0 6 1162 7B Norfolk 0.50 0 6 1162 8 Norfolk 0.50 0 6 1162 9 Norfolk 0.50 0. 5 .. ............... .. . ... _....................... ......... ..................... ....... .-- .............. 462161 Database Version 1.06 Dale Printed: 10-01-2001 IAF Page 1 l 1 The following Lagoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen concentrations for each source, the number of animals in the facility and the plant available nitrogen application rates shown in the second column. Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At clean out, this material must be utilized for crop production and applied at agronomic rates. In most cases, the priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting. Since nutrient levels are generally very high, application of sludge must be carefully applied. Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be used for sludge application. If this is not possible, care should be taken not to load effluent application fields with high amounts of copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes, phosphorous is a concern. Soils containing very high phosphorous levels may also be a concern. Lagoon Sludge Nitrogen Utilization Table Crop Maximum PA-N Rate lb/ac Maximum Sludge Application Rate 1000 al/ac Minimum Acres 5 Years Accumulation Minimum Acres 10 Years Accumulation Minimum Acres 15 Years Accumulation Swine Feeder -Finish Lagoon Sludge - Standard Com 120 bu 1 1501 13.16 110.321 220.64 330.96 Hay 6 tan R.Y.E. 300 26.32 55.15 110.32 165A8 Soybean 40 bu 1601 14.041 103.43 206.85 310.28 ....................... ............ ............ ..._.... ........ , ..,........... .. ...... ..,............ -...... .... ... ,..- ... .-......-........... . 462161 Database Version 1.06 Date Printed: 10-01-2001 Sludge Page 1 The Available Waste Storage Capacity table provides an estimate of the number of days of storage 1 capacity available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is defined as the date prior to applying nutrients to the first crop in the plan at which storage volume in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity of the facility. If the available storage capacity is greater than the design storage capacity, this indicates that the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicates that the planned application interval in the waste utilization plan is inconsistent with the structure's temporary storage capacity. Available Waste Storage Capacity Source Name Swine Feedcr-Finish Lagoon Liquid Design Storage Capacity (Days) Start Date 1 9/15 180 Plan Year Month Available Storage Capacity (Days) 1 1 50 1 2 39 1 3 45 1 4 56 1 5 86 1 6 117 1 7 168 l 8 180 1 9 180 l 10 180 1 11 167 1 12 144 * Available Storage Capacity is calculated as of the end of each nionth. -- .............. .......... ................ - --......... ......... -. 462161 Database Version 1.06 Datc Printed: 10411-2001 Capacity Page Required Specifications For Animal Waste Management 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to Iand eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than IO tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a 3 .......__.................. ...... ............ ,. ._. ...... ,..--....- .......... .. ....... _._......._..........._._...... _......... _.... _ ........ .... 462161 Database Version 1.06 Date Printed: 10-Ot-2001 Specification Page 1 � J method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is 1_ r applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property bounda-ry and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer that 25 feet to perennial waters. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 462161 Database Version 1.06 Date Printed: 10-01-2001 Specification Page 2 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these .................... I .............. ...... .......... ................... ... ................... ....... ...... .. 462161 Database Version 1.06 Date Printed: 10-0 1 -2001 Specification Page 3 1 i metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. ..... ..... ... I. _ ...... .................................... .........-_.............. 462161 Database Version 1.06 Date Printed: 10-01-2001 Specification Page 4 Crop Notes note applies to field(s): 10, 11, 12, 13, 14, 15, IA, 113, 2A, 2B, 3A, 313, 4A, 5A, 5B, 6A, 6B, 7A, 7B, 8, 9 Small Grain: CP, Mineral Soil, medium leachable In the Coastal Plain, oats and barley should be planted from October 15-October 30; and rye from October 15-November 20. For barley, plant 22 seed/drill row foot and increase the seeding rate by 5% for each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable seeding rate modifications in the current NCSU "Small Grain Production Guide". Also, increase the initial seeding rate by at least 10% when planting no -till. Oats should be planted at 2 bushels/acre and rye at 1-1 1/2 bushels/acre. Plant all these small grains at I-1 1/2" deep. Adequate depth control is essential. Review the NCSU Official Variety "green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions. Apply no more than 30 Ibs/acre N at planting. Phosphorus and potash recommended by a soil test can also be applied at this time. The remaining N should be applied during the months of February -March. note applies to field(s): 10, 11, 12, 13, 14, 15, IA, IB, 2A, 2B, 3A, 3B, 4A, 5A, 513, 6A, 6B, 7A, 7B, 8, 9 Bermudagrass: CP, Mineral Soil, Moderately Well Drained. Adaptation: Well -adapted. In the Coastal Plain, hybrid berniudagrass sprigs can be planted Mar, I to Mar. 31. Cover sprigs I" to 3" deep (1.5" optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and wind. For Coastal and Tifton 78 plant at least 10 bu/ac in 3' rows, spaced 2' to 3' in the row. Generally a rate of 30 bu/ac is satisfactory to produce full groundcover in one or two years under good growing conditions. Tifton 44 spreads slowly, so use at least 40 bu/ac in 1.57 to 2" rows spaced I' to 1.5' in row. For broadcast/disked-in sprigs use about 60 bu/ac_ Soil test for the amounts of lime, phosphorus, potassium and micronutrients to apply preplant and for annual maintenance. Apply 60 to 100 lb/ac N in the establishment year in split applications in April and July. For established stands apply 180 to 240 lb/ae N annually in split applications, usually in April and following the first and second hay cuts. Reduce N rates by 25% for grazing. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for more information or consult your regional agronomist or extension agent for assistance. .. ............... ... . .I..................- .. _ .,. ....._ .. ......_I...... I . . . . . . . . . . -- 462161 Mitab8se Version I A Mite Printed: 10-01-2001 Crop Note Pagc 1 I II 0, �,- [_,, ',4 P Q,4 cx�\ �o 0 o cl% State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Carroll's Foods Inc Carroll's Farm #7070 PO Box 856 Warsaw NC 28398 Dear Carroll's Foods Inc: ffl�'W'A IT 0 0 A&4 NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES December30, 1999 RECEIVED ' " 1 f 2000 _... FAYETTEVILLE PEG. OFFICE Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 83-35 Scotland County This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. IRR1, IRR2, DRYI, DRY2, DRY3, SLUR1, SLUR2, SLD1, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. Sincerely, 4• l/I err T. Stevens, Director Division of Water Quality cc: Fayetteville Regional Office Scotland County Soil and Water Conservation District Facility File 1617 Mail Senzce Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director CERTIFIED MAIL RETURN RECEIPT REQUESTED Carroll's Foods Inc Carroll's Farm #7070 PO Box 856 Warsaw NC 28398 Dear Carroll's Foods Inc: 4 • '7 NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES December 8, 1999 PNECEI V ED FAYE-1! r V1LLE- REC. OFFICE Subject: Conditional Approval Animal Waste Management System Facility Number 83-35 Scotland County Our records indicate that your facility was conditionally certified in order to fulfill the requirements of completion of your Certified Animal Waste Management Plan Certification. This letter is to inform you of your unresolved conditional approval status. Any facility receiving a conditional approval must notify Division of Water Quality (DWQ) in writing within 15 days after the date that the work needed to resolve the conditional certification has been completed. Any failure to notify DWQ as required, subjects the owner to an enforcement action. As of December 7, 1999, we have no record of any information from you, advising us of the status of your conditional approval. Therefore, please fill out the attached form and have your technical specialist and landowner sign the form in the appropriate areas. The completed form must be submitted to this office on or before 45 days of receipt of this letter. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to provide DWQ with proper notification of your conditional certification status or possible failure to comply with the requirement to develop and implement a certified animal waste management plan by December 31, 1997. If you have any questions regarding this letter, please do not hesitate to contact me at (919) 733-5083 extension 571. Sincerely, Sonya L. Avant Environmental Engineer cc: Fayetteville Regional Office Scotland County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycledA 0% post -consumer paper Revised April 20, 1999 JUSTIFICATION & DOCUMENTATION FOR MANDATORY WA DETERMINATION Facility Number 83 - 35' Operation is flagged for a wettable Farm Name: *1- 900 acre determination due to failure of On -Site Representative: Part 11 eligibility item(s) F1 F2 F3 F4 Inspector/Reviewer's Name: 2 Operation not required to secure WA determination at this time`based on Date of site visit: - of - exemption El E2 E3 - E4 Date of most recent WUP: Operation pended for wettable acre determination based on P9 P2 P3 Annual farm PAN deficit: pounds Irrigation System(s) - circle hard -hose traveler, 2. center -pivot system; 3. linear -move system; 4. stationary sprinkler system w/permanent pipe; 5. stationary sprinkler system w/portable pipe; 6. stationary gun system wlpermanent pipe; 7. stationary gun system w/portable pipe PART 1. WA Determination Exemptions (Eligibility failure, Part 11, overrides Part 1 exemption E1 Adequate irrigation design, including map depicting wettable acres,'is complete and signed by an I or PE. E2 Adequate D, and D2/D3 irrigation operating parameter sheets, including map depicting wettable acres, is complete and signed by an I or PE. E3 Adequate D, irrigation operating parameter sheet, including map depicting wettable acres, is complete and signed by a WUP. E4 75% rule exemption as verified in Part III. (NOTE: 75 % exemption cannot be applied to farms that fail the eligibility checklist in Part 11. Complete eligibility checklist, Part II - F1 F2 F3, before completing computational table in Part 111). PART IL 75% Rule Eligibility Checklist and Documentation of WA Determination Requirements. WA Determination required because operation fails one of the eligibility requirements listed below: F1 Lack of acreage which resulted in over application of wastewater (PAN) on -spray field(s) according to farm's last two years -of irrigation- records.- F2 Unclear, illegible, or lack of information/map. F3 Obvious field limitations.(numerous.ditches; failure to deduct required bufferlsetback acreage;-or_25% of total acreage identified in CAWMP includes.. -.:.- small, irregularly shaped fields = fields less than 5 acres for travelers -.or less than 2 acres for stationary sprinklers). F4 WA determination required because CAWMP credits field(s)'s acreage in excess of 75% of the respective field's total acreage as noted in table in Part 111. '37 • �, ac . 4:4-1 p .r- C4uf?y7 P 'tc Revised April 20, 1999 Facility Number _ 1?3 - 3-15 Part III. Field by Field Determination of 75% Exemption Rule for WA Determination - TRACT FIELD TYPE OF TOTAL CAWMP FIELD COMMENTS' NUMBER NUMBER',2 IRRIGATION ACRES ACRES % SYSTEM .36 - 16 53I 1244 33 a V3 ,5 3q a.ao q.4 55 6 l� 5.85 �3 o 9 (0,/ /o 11 1 4 I f 31 s f I 1 II a.o FIELD NUMBER' - hydrant, pull, zone, or point numbers may be used in place of field numbers depending on CAWMP and type of irrigation system. If pulls, etc. cross more than one field, inspector/reviewer will have to combine fields to calculate 75% field by field determination for exemption; otherwise operation will be subject to WA determination. FIELD NUMBER' - must be clearly delineated on map. COMMENTS' - back-up fields with CAWMP acreage exceeding 75% of its total acres and having received less _than 50% of its annual PAN as documented in the farm's previous -two years' (1997 & 1998) of irrigation records, -cannot serve as the sole basis for requiring a WA Determination. _Back-upfields -must:be noted In#he comment section and must beaccessible by irrigation system. Part IV. Pending WA Determinations ff rr h P1 Plan lacks following.information:� iyv p► s - Y LDz, _ P2 Plan revision -may saiisfy75% rule based.on adequate -overall PAN deficit and by adjusting all field acreage to.below'75% userate--. - P3 Other (iefin process of installing new irrigation system): State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Don Butler Carrol's Farm #7070 PO Box 856 Warsaw NC 28398 Dear Don Butler: 'AI41i DEHNR August 26,1997 RECEIVED ccP 0 2 1997 FAYMEVILLE REG. OFFICE Subject: Certificate of Coverage No. AWS830035 Carrol's Farm #7070 Swine Waste Collection, Treatment, Storage and Application System Scotland County In accordance with your application received on June 13, 1997, we are forwarding this Certificate of Coverage (COC) to Farm No. 83-35, authorizing the operation of an animal waste collection, treatment, storage and land application system in accordance with the State's General Perinit (attached). This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Carrol's Farm #7070 Farm, located in Scotland County, with an animal capacity ' of no greater than 8800 Feeder to Finish and the application to a minimum of 81.9 acres of land as specified in the Certified Animal Waste Management Plan (CAWIVIP). The COC shall be effective from the date of issuance until December 31, 2 00 1. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to'the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. P.O. Sox 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely, vG `'~� 7 A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Scotland County Health Department Fayetteville-Regional:Office-Water Quality -Section Scotland County Soil and Water Conservation District Permit File State of North Carolina Department of Environment, Health and Natural Resources `-�-` Division of Water Quality RECEN",3 Non -Discharge Permit Application Form /Survey (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) 630r&r Fin 4EP 0 2 IM General Permit - Liquid Animal Waste Operations FAYE i TEVIL- E REG. OFFBGE following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. Application Date: I. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Applicants initials I . One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 2. Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is disposed; 3. Two copies of the Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, one must be completed prior to submittal of a general permit application "" v rn for animal waste operations. CZ I I . GENERAL INFORMATION: 1. Farms name: Mamqo-Aidmme-Sitr ot--OW E3 M � 2. Print Land Owner's name: Car Sj�o d Inc 3. Land Owner's Mailing address: PO Box 856 City: Warsaw NC Zip: 28398 t, Telephone Number: 2 3-34 4 4. County where farm is located: Scotland 5. Farm Location (Directions from nearest major highway. Please inclu& SR cumbers for state roads. Prase include a copy of a county road trap with the location of the farm identified): FUM is Iocated approx. I mile N. JCt. NC 71 _& SR 1407. Approx. 3000' west of SR 1407. ++ i 6. Print Farm Man er's name (if different from Li and Owner): 1..1�5 tt(=— .ss u 4,b 7. Less / In rator's ame (if applicable; please circle which type is listed): Carroll's FoodsCarroll' Inc 83 - 35 FORM: AWO-G-E 2/26/97 Page 1 of 3 III. OPERATION INFORMATION: I. Farm No.: _U-1 Q 2. Operation Description: Swine operation Feeder to Finish 9288 - Certified Design Capacity Is the above information correct? 0 yes; [no. If no, correct below using the design capacity of the facility Type of Swine No. of Animals . Type of Poultry NQ. of Animals Tvve of Cale No. ofAnimals 0 Wean to Feeder 0 Layer 0 Dairy 4er to Finish Sd D 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) ^.1',cr ': yr„ Of L•..-stock on the Ir- ..: 0 No. of Animals: 3. Acreage cleared and available for application: ±tLffi= ;Required Acreage (as listed in the CAWMP): +t2 gf'� 4. Number of Lagoons: —L— ; Total Capacity:Cubic Feet (ft3) Number of Storage Ponds: 0 ; Total Capacity: Cubic Feet (0) 5. Is animal waste being applied on any field which has subsurface drains? YES or (please circle one) 6. Are subsurface drains present in the vicinity of or under the lagoon? YES or O (please circle one) APe,�ox:wuRt�r `f b 0 ACI_W_-S Ov- �xe 104 ftullss U1 At 6e� jovVe C4_,0psmwtf IV. APPLICANT'S CERTIFICATION: &"..it) I, _ _ IA p��S ��1 }dS ,1 LI�C - (Land Owner's name listed in question II.2), attest that SVV=� this application or 5&haI15 � 'fZO) i) (Farm name listed in question II.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be re to me as incomplete. rr,, Signature Date b V V. NAGES CERTIFICATION: (complete only if different from the Land Owner) I, �L It` S t i � 't U *5 _ (Managers name listed in question II.6), attest that this application for Q ftUff 1 (Farm name listed in question U.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FORM: AWO-G-E 2/26/97 Page 2 of 3 Lin J LIU U-1 LMW L50 LM 13hL Un UN !IV J-L IPA im URI Lid Lam Lot It I LIM F. im S..* G_ Lab ALL 1W Luc am G_ lip an WL Lea im tin OW b. If RIC"NOAD h IUM LU=U LM 2.1 e, IMWM Ila 1W -in V na WL AL S ' Ap i-d Lim AM LOU Un UiJk -LIA L't- 0 CARROLUS FOODS, INC. WARSAW, NC 28398 � land County Project- \c; , Drawing- C_ V\A thf- border .. county was Location: ii -,,99. Laurinburg is the Engineer Scotland County, named Owner. .and in the British Isles from Scale: -)f the early settlers of the [Prepared By: 4- t � k -g was first spelled as 'Lauren- co�Y SWINE FARM DESIGN, CONSTRUCTION, OPERATION, AND MANAGEMENT PLAN - FOR CARROLL' S FOODS - 8800 FEEDER - FINISH August 13, 1996 ?3*1� I certify that this Plan has been prepared under my direct supervision and meets the applicable regulations of NRCS, DEM, and all other State and Local Regulations to the best of my knowledge and belief. CAR '•-.�_ •'kESS/p' M. Floyd Adams Date — 12273 , O+ DAP, P), `� S\— r m - ,AU - s -z' s gat nr LWW f Le WL s � !az Im r • UM �.-• Un a ' ssa • sa. " r• S•••r Gw.•A 1±_ oer r—,.r ' ,erar.. F .y= 5 o �r ar •... " Luz uta We w..a LLO raj ,.- +.d.1 114 r•i v 1 Iv. I W ` IJ M Un • GM7' � -• i • 1 'H Ii ' � LIN CJMa.F 'A ✓ •SS 1l1L t ��. 5� A. LM VD land County' '�. :thf border county was J ii ..,99. Laurinburg is the Scotland County, named 'and in the British Isles from y -)f the early settlers of the -g was first sveIled as `Lauren- CARRDLL'S FOODS, INC. P. O. Drawer 856 WARSAW, NORTH CAROLINA 28398 August 15, 1996 John C. Hasty PO Box 945 Maxton, NC 28364 Dear Adjoining Landowner, In accordance with requirements of NC Senate Bill 1217 and as a general courtesy to you, Carroll's Foods is notifying you of our plans to construct a swine production facility on our property located on State Road 1407 (Airbase Road) in Scotland County. The location of our property is shown on the attached map. our facility will be a 8800 head finishing farm which is designed to meet or exceed all State and Local design criteria, rules, ordinances and laws. State law requires that you be given the address of the local Soil and Water District Office which is 231 E. Cronly Street, Suite- 800, Laurinburg, NC 28352. The technical specialist who could answer questions about the farm is Don Butler, Real Estate Manager, Carroll's Foods, Inc. , PO Box 856, Warsaw, NC 28398. If you have comments about our farm, they may be submitted to the Department of Environmental Management. Sincerely, I , k"-tiL� Don Butler, REM cc: Al Lane Mike Miller Peter Moss Grady Dobson CARROII'S FOODS, INC. P. O. Drawer 856 WARSAW, NORTH CAROLINA 28398 FACILITY DESIGN AND WASTE MANAGEMENT_ PLAN Farm CARROLL'S FOODS-MAXTON AIRBASE SITE Name or Number 8800 FEEDER -FINISH Farm Description Location SR 1407 SCOTLAND COUNTY Company Farm —X Contract Grower SWINE FARM DESIGN, CONSTRUCTION, OPERATION, AND MANAGEMENT PLAN CARROLL'S FOODS - MAXTON AIRBASE SITE 8800 FEEDER - FINISH TABLE OF CONTENTS - Lagoon Design Check List Emergency Action Plan Construction Information Memorandum - Legal Requirements Owner Contractor Information Waste Management Facility Site Evaluation Soil Investigation Lagoon Design Hazard Classification Data Sheet for Dams Operation and Maintenance Plan Construction Specifications for Lagoons Seeding Specifications Plan for Lagoon Typical Cross -Section of Lagoon Volume Calculations Waste Utilization Plan with Attachment B Maps A. Vicinity Map B. Topo Map C. Soils Map D. Flood Plain Map E. ASCS Nlap CHECKED BY: M , Ir LoV p _Aj2&H :5, -e . DATE: LAGOON DESIGN CHECK LIST 1. Copy of 026 and maps if clearing involved. 2. Dam safety - ,/ a. Dike over 15 feet to down stream slope and over 10 acre feet storage to top of dike_ 3. Adequacy of storage volumes - _✓ a. designed volume exceeds needs b. all temporary storage stored above seasonal high watertable C. _ include statement from landowner when he requests no sludge storage d. minimum 6 feet treatment volume depth 4. Operation & Maintenance Plan (sheet) - a. begin and end pump -out elevations 5. Location sketch - _✓ a. distances to nearest residence b. road numbers C. north arrow 6. Hazard Classification Sheet (NC-ENG-34) - ✓ a. distance to nearest stream in event of dike failure b. distance to nearest public road in event of failure C. topb map showing lagoon location and information to support a&b ( See _ FatY w 4 {q h fib, 7. Waste Utilization Plan ✓ a. show all tracts & field numbers, field acreage, crops b. signatures of producer & person preparing plan -W© C. agreement sheet signed by adjoining landowner if needed - showing tract numbers, field numbers, acres, etc. d. ASCS maps of fields to be used for effluent disposal e. soil survey sheets showing all fields f. check suitability of soils for crops planned Cr include attachment "B" on sampling procedure 8. Soil Investigation Sheet (SCS-ENG-538) a. minimum of three borings on Class iV ` V €moons b. boriiigs 2.0' below designed bottom of lav,00ii location & elevation of borings in rclailon to grid survey d. seasonal high watertable �/ 9. Sccciin_ spccihcations included (lag0011 Llinc a,a1 0111Cr expcised ,rreas around buildim!s) 10. Construction Specifications (sheet included) a. need for cut-off trench addressed b. need for sealing or lining with impervious material addressed and anticipated locations of such area identified C. protection of liner during initial filling and near flush pipes addressed 11. Grid Sheet (original or ledgable copy) ./ a. gridded area large enough to include embankment slopes and surface water diversions b. location & dimensions of lagoon & buildings shown (lagoon inside top measurements shown and lagoon eame. C. surface water removal (pipes, outlets, etc) shown ✓ d. soil borings location show ✓ e. TBM location & elevation shown WA f. existing utilities located (if applicable) 12. Typical cross-section included a. dike elevation & top width shown b. lagoon bottom elevation shown C. side slopes shown d. effluent outlet pipe invert elevation shown e. building pads - elevation & grade shown g f_ cut-off trench shown - if required g, liner shown - if required 13. Volume Computations ✓ a. excavation ._ b. dike fill C�1cu�a�c�l ��e�Y �o bola„tee ✓ C. pad fill Cwts,.�11s 14. Summary Sheet </ a. design requirements t-nOvs- ✓ b. excavation volume C. fill volumes vol�x.e cQ1c,1��:aMs aM� ✓ d. cut -fill ratio ✓ e. job class car[3icu.j�ah irls�m;s: RZA 15. Location of subsurface drainage (if present) t,i (A 16_ Presence of utilities addressed ✓ 17. Obscr%':mon of ckiltural resources statement included 18. Operation is outside of jurisdictional limits or municipalities 2 EMERGENCY ACTION PLAN ACTIONS 1. CALL THE DIVISION OF ENVIRONMENTAL MANAGEMENT (DEM) NAME OF OFFICE PHONE NUMBER 2. CALL 911 IF THERE IS DANGER TO DOWNSTREAM PROPERTY 3. CONTACT CONTRACTOR IF NEEDED TO REPAIR PROBLEM NAME PHONE NUMBER 4. CONTACT THE CERTIFYING TECHNICAL SPECIALIST NAME PHONE NUMBER ABOUT LAGOON CONSTRUCTION LISTED BELOW IS A BRIEF SUMMARY OF VOLUMES AND OTHER DATA: (SEE CONTENTS OF PLAN FOR MORE INFORMATION) EXCAVATION 48866--- cubic yards BILL (pad & dike) 48866--- cubic yards TOP SOIL (minimum 3" thick) 543--- cubic yards CLAY LINER (represents a complete liner) 12328--- cubic yards Constructed top of dam must include a minimum of 5% settlement EXAMPLE: 10 feet high -dam will require 5$ of 10 feet or .0.5 E.feet- fill above planned top of dam. Clay content, thickness and compaction of liners (if required) are very important. If the certifying technical specialist is unable to approve the liner with normal field techniques, an independent engineering analysis will be required (see CONSTRUCTION SPECIFICATIONS for additional information). If an independent engineering analysis is required, this expense will be the responsibility of the owner/grower. Special attention needs to be given to the seeding specifications. The lagoon dike must be seeded according to specifications before the system can be certified and stocked with animals. (consult with your NRCS Conservationist regarding mulching) MEMORANDUM TO: All Growers FROM: Don Butler, Real Estate Manager Howard Hobson, Resource Conservationist RE: Legal requirements for swine growers in North Carolina and how they relate to you The facility design and waste management plan attached is of the utmost importance to you and to Carroll's. This plan must be approved by a designated technical specialist or Professional Engineer prior to construction start. The lagoon must be constructed exactly as designed unless changes are approved by the original designer. The approved plan needs to become a part of your permanent records and must be readily available for review if and when your farm is inspected by state regulatory personnel. When earthwork and lagoon construction is complete and the top of the dike and outside slopes of the lagoon have been graded, seeded, and fertilized it must pass a final inspection by a designated technical specialist in order for your farm to be certified ready to stock animals. At the time of final construction approval, the owner and the person certifying design, construction, and irrigation plans must sign a document called "Animal Waste Management Plan Certification". This document must be sent to the Department of Environmental Health and Natural Resources in Raleigh. Copies of the signed document should be kept in your permanent fife, one copy goes to your Iocal Soil and Water Conservation District office for their file, and a copy must be presented to Carroll's Foods before any animals can be placed on your farm. The owner is responsible for the Certification being completed and sent to the appropriate places. Remember, NO CERTIFICATION -- NO AiNli-IALS. If you have any questions about the above information, please contact one of us by calling 910-293-3434, extension 246. ATTENTION OWNER AND EARTH MOVING CONTRACTOR PLEASE READ THIS BEFORE REVIEWING THE ATTACHED WASTE MANAGEMENT PLAN. This design has been prepared in accordance with USDA- Natural Resources Conservation Service standards and properly installed, will allow certification and stocking of animals. The following items should be discussed PRIOR to entering into a contract: 1. This design is in compliance with state and federal laws. Any changes in design may _. result in non-compliance and failure to be eligible for certification. No animals can be stocked until the lagoon construction is approved and certified to the Division of Environmental Management (DEM). If a Dam Safety Permit is also required by the State, then no water or animal waste may be impounded in the lagoon until the lagoon and dike construction are approved by the North Carolina Department of Environment, Health and Natural Resources, Division of Land Resources (DLR). 2. This design has taken into account data including soils, topography, wetlands, streams, dwellings, wind direction, and owners concerns. 3. The volume shown represents excavation and fill in the lagoon and pad area. It does NOT account for cut/fill for liners, roads, borrow areas, drainage or other related construction activities unless specifically covered in the design. 4. Typically, the excavation volume represents the bulk of earthwork and is used for price negotiations. All earth work beyond this amount will be worked out between the owner and contractor, CARROLL'S DOES NOT NEGOTIATE PRICES FOR GROWERS. 5. It is the desire of Carroll's Foods that the contractor receives a fair price for earth work and the land owner receives a properly constructed lagoon and pad that will meet design requirements. 6. DO NOT MAKE ANY CHANGES TO THE DESIGN OR FARM LAYOUT UNLESS THE ORIGINAL DESIGNER IS CONSULTED AND APPROVES. CARROLL'S FOODS ASSUMES NO RESPONSIBILITY FOR ANY DEVIATION FROM ORIGINAL DESIGN OR CHANGES MADE ON THE SITE BY CONTRACTOR OR ANYONE OTHER THAN CARROLL'S PERSONNEL. -�\ United States Natural NC-CPA-17 Department Of Resources RE1. 1, 2-96 Agriculture Conservation Service WAM bLUNaG&V4 WT F-kCII.IY'Y SITE EV,#LUAIION - �•�:ter: S= OPERATION 6 LOCATION DATA -- DISTANCE FROM NEAREST RESIDENCE NOT OWNED BY PRODLCER 19 l C FT. DISTANCE FROM NEAREST PUBLIC FACMZI Y (school, dxur c=) 3fin 3 _ FT. IS SITE WTTHLN 100-YEAR FLOOD PLARV7 YES _ ,to ✓ If yes, MRCS cannot provide assistance. IS SITE AT LEAST 100 FT_ FROM A -B1 I LLYE" PEH£NNLAL STREA.�i? YES No ✓ If no, site must be relocated. LS SITE WITHIN 1 MR ZONING 7URMICTION OF A B aMCIP.AL=I YES , IO If yes, landowner should consult with local zoning board about required permits. Permits must be obtained prior to design approval. ARE UTILITIES LEI CONSTRUCTION AREA? YES _ NO If yes. see Part 503 of the National Engineering M2nual and follow policy. (Copies of maps or other reference materials may be attached to site evaluation.) WETIAINDS WILL STTE INVOLVE CLEARL`G WOODLJVND OR ANY NON-CROPL -UND? YES _ 'No _✓ Ifyes, producer must complete Form MRCS-CPI-38 (Request for Certified Wetland Determinatioa/Delineation). WILL. ACTION RESULT L I SWA..M?BLTSI_1NG? YES � z4o -L IF WETL V4DS .?Rz 'UNVOLVED, iT IS THE RFSPOVSIBE= OFTIE PRODUCERI TO CO; rrAGT 7cF_ US AXNfY CORD OF ENGINEERS AIND THE DMSION OF LN-rLRON'v=Aa.L .%GL`IAGz-%t -r i O DE ERIA.{i� c IF ?E.t M tRS RiQL D. IF'z'E`i L-�NL?S AI2E. 24 OL'IED, i rT .' ?RODUCE3 SHOD NOT C'.E_-URA. f L.A-';D [YN=_ A'N'T _,%_ND DELD4-EXEION IS %L? DF XRCS will provide technical assistance in wetlands only under the following conditions. For natural wetland inclusions less than one ac - in size, MRCS will provide assistance only if the functions and values lost are fuily mitigated. Far aarural wetlands erecter than one acre in size, r-'tr CS will provide assistance only after a rigorous sequencing process to include avoidance, minimization of impacLs, and compensatory mitigarion is carried out in that order of preference. ODOR CONTROL HL S ODOR CON-1-ROL BEE 15C',SSED %V1TI-? ?RODUC R_: • PREDOMLNANT :WIND DiRE=ON7 YES ;i0 • PRECHARGENG L.-kGG0N '.V7H R.:5H •.VA cR T O AT LEAST it YES ✓ NO — OF T14E CAPACr7tC? • USING GOOD SOUND lL-DGMENT M L AND APPLICATION YES NO OF WASTc? NC-CPA-Z 7 REV. i, 2-96 Page 2 OTHER &XVIRON.NMN T'AL FACTORS IS ENDANGERED AN=R TRREATMfW SP`CIES HABrrAT PRESE,4P. YES NO ✓ IS A DESIMIATtD NATURAL SCENIC AREA INCLUDED LN THE PLANNING AREA OR WILL PLtiNYED ACiZONS DO kCT ON AN ADIACENT NATURAL. SCENIC AREA7 YES � NO IS AN ARCF AMLOGICAL. OR HISTORICAL SITE LOCATED IN THE PUNNED AREA? YES _ NO _ sC ARE THERE PRLYF. UNIQUE. STATE OR LOCALLY nMRTANT F--XP—%MANM IV THE YES_ ,," NO OPERATING UNIT? WILL TIC ACTION RESULT IN SODBTIS ING7 YES _ NO Z If the answer to any of the above is yes, NRCS will not provide technical assistance unless igrwcypolicy is followed. [WASTE NVLgAGE..NMfr DOES PRODUCER OWN EN01UGH "ND TO PROPERLY LAND APPLY ALL WASTE YES ✓ NO INCLUDING SLUDGE. ALTHOUGH SLUDGE MAY ONLY BE APPLIED FNMEQUeiTL Y7 IF NO, DOES PRODUCER HAVE ACCESS TO MORE LAND? YES NO IF LAND IS NOT OWNED BY PRODUCER. CAN P3ODUCT .R GET .AGREEMI-Nrr ON LAND YES NO ON WSICH TO APPLY WASTE? (Attach Waste Utilization Plan to site eMnatiom) SOIL VVFSPIGATION - VALID ONLY IF SOIL IlYY=GATION SHEET ATTAC= IS SOIL S=ABr r FOR LAGOON? IS A LIl` M REQUIRED? TYPE OF L1NM TO BE USED. IF CLAY LINER IS TO BE USED. IS SUITABLE CLAY AVAILABLE ON SITE7 IF CLAY IS NOT AVAILABLE ON SIIE, DOES LANDOWNEZ HAVE ACCESS TO CLAY7 IS A CORE T REEENCH REQUMM7 (Attica soil investigstiou sheet to site evaluator.) IS SUBSLRF?.CZ DRALN TILT PRES= (If yes, file must be removed or plumed) YES _ ; EO ,-e, YES _ Z NO CLAY ✓BE1iTONTTE SY:YIHE1IC YES ✓ NO YES _ N;a . YES ` NiO L.1 S4 t.:key Y— NO ✓ Shin' APPR0V D YES NO CONDMIOVAL COLLMEN-Ts iIn5 SC% LV Y S <<G ATiON IS VALID FORT'WELVE 1f0NiriS FROM "I � DAi- SFOWti SELOW. IF CON S 1. C 10N RAS'NOT BEEN ST�,RTLD Wi i rlM TWELVE NON3THS, .A NEW S. t - .N ESTI:GA IO r WILr BE .U:QLiR--D. r� '� Changes in the local or date law or changes in Lhc standard ccu!d . cquire a .^.r_.v site nvest]QaCi4n 5C$-ENG-$38 U. S. OEPARTMEW OF AGRICULTURE Rr.. 5-79 SOIL CONSERVATION SERVICE SOIL INVESTIGATION TO DETERMINE SUITABILITY OF PROPOSED POND SITE FARMER'S NAME_ AS 96LI '[ t=onnr_ Fr,C. DISTRICT DATE :71 Z-4 COUNTY 1:;c nTT t_N 1.1D S. C. S. PHOTO SHEET NO_ __ WORK UNIT WATERSHED AREA MEASUREMENI•S r`I4naN A1(t2ils6 SIi£ CROPLAND ACRES PASTURE ACRES WOODLAND ACRES TOTAL ACRES POND CLASS WORK UNIT CONSERVATIONIST SKETCH OF PROPOSED*POND SHOWING WHERE BORINGS WERE MADE (Approx. scale 1rr= feet) Locale re%rtncr pain! +n center lint of darn and ld4mdf r on s#eldL ■nnnrn■■n■■in ■■■�■■■■■■■■■ ■N■eNN■INERNE ■■■■■! �!■i■■i■ ■■■■r■ill■■�■nil■■�■��!■■�■�■ NONMEMBER MEWNW.rr■■n■nn■■ ■■■■■■■1�■■■i�■■■■■■■■■■■■■■ ■o■■■■n ■■■ ■■■■■■■■■i■■i■ ■■M■■■ ■■ ■E■■■■■■ 'RM■■■■ ■MINE■■■© ■■■■MEMM■■■NEEM IN Emmons■�■nnn�m■i■■■■�■■■■■ BORING NUMBER AND PROFILE MaAr a�d list dam -silt and spillwap lio�tngj first Men ponded area and borrow pit borMgs - separatc with vottcal rwd Un-- i1�0InIUm1®i 71�1®1©1© ®®!■1■l�■I ■I■1■1®1■1■�■1■I�1�1�1■1■1� ®®ice■i�i �®1■■1®I®;■1©1■!■I®1�91�? "■f■I■ �M1 ®■■i��■1� ��■1®EMI[■■IMi■I®i■WEICI■ ®�'�■I■i■ ��[■'■ ■1■f i�■I■I■1■1 OEM: �■I■ ®Ml■■ ni ■I■;�■I■I ■■i■i■I®i■IN■I■I■ ■ ICI■[■� I■I■I■1■I■I■I!�I■1■�■[ i ��® !�I®i■1■ I■1®I■1 ■ 1�1 ■I■1 ■! ■ 1■?■I 0 ®®� '■!■I®'®Ili !�I�f�l®1■I■IMMIRE1001 IN l BORINGS MADE BY �; :uoE SIGNATURE & TITLE TYPES OF MATERIAL ENCOUNTERED IN BORINGS ' (Use one of systems below) UNIFIED CLASSIFICATION USDA CLASSIFICATION GW - Well graded gravels; gravel, sand mix GP -Poorly graded gravels g- gravel s - sand GM -Silty gravels; gravel -sand -silt mix GC -Clayey gravels; gravel -sand -clay mix vfs - very fine sand sl-sandy loam SW -We I I graded sands; sand -gravel mix fsl -fine sandy 'loam SP - Poorly graded sands 1- loam SM - Silty sand gl -gravelly loam SC -Clayey sands; sand -clay mixtures si - silt ML - Silts; silty, v. fine sands; sandy or clayey silt sil - silt Ioam CL-Clays of low to medium plasticity cl - clay loam CH -Inorganic clays of high plasticity sicl-silty clay loam MH -Elastic silts scl - sandy clay loam OL-Organic silts and silty clays, low plasticity sic -silty clay OH - Organic clays, medium to high plasticity c - clay 1. Suitable material for embanlcment is available cales . O No (Indicate where burled on the ikefch on RFMARKS- ` L-�VtCV Y qJ'A' Trn �Ca'�S�Q r+.r a .. -I �7 b, w'C J 2. Explain basard4 requiring Special attention in design (Stepape. jqar6V....k rtc) 1 CL aj } 10 S nG c`C1 rlc i IL;t ,,ti .=1�n: i7�C 1; CQllicr5 �.'s 1 er �s a b�t,:kr -La � Ic+..g� o�•cr.,t � asrcH-c� wa�'�. 4% GENERAL REMARKS: 24 25 26 1 27 28 1 23 30 11 31 1.3211331134 35 36 37 381139 1401141142 43 44 45 46 47 48 491 50 51 NI ILL I 11 1i 11 11 11 II ji 1 11 p a R I I I II I I f II I �! l II II n l I I i l l i I I ' 1 I I HAZARD CLASSIFICATION DATA SHEET FOR DAMS Landowner CARROLL'S FOODS County Scotland Estimated Depth of Water to Top of Dam 11 Ft. Length of Flood Pool + 1,000 Ft. Date of Field Hazard Investigation 7-24-96 Evaluation by reach of flood plain downstream to the point of estimated minor effect from sudden dam failure. Est. Elev. Est. Elev. Kind of :Improvements; of Breach Reach Length Width Slope E Land Use Improvements Above Floodwater Above Flood Plain Flood Plain Ft. Ft. % Farm None f 5 N/A 1 1,000 500 < 1 % Wooded 2 3 ' Describe potential for loss of life and damage to existing or probable future downstream improvements for a sudden breach. A sudden failure of the structure will not endanger life nor cause significant damage to buildings, agricultural land, or public roadways. The structure „is approximately 2,000 feet from a tributary leading to the Lumber River and anoroximate y 2,900 feet from SR 1407.' Hazard Classification of Dam (A, B, C) (see NEM-Part 520.21) NRCS Dam Classification (1, I1, 11I, 1V, V) V By y1 Date 8/13/96 M. Floyd Adams, P. SHEET 1 OF 2 OPERATION AND MAINTENANCE PLAN ------------------------------ This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days storage for: (1) waste from animals and (2) excess rainfall after evaporation. Also included is storage for the 25 year - 24 hour storm for the location. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year, but excess rainfall will vary from year to year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(s). If the outlet pipe is not installed at the elevation to begin pumping, a permanent marker must be installed at this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain lagoon treatment depth. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out; 1.' It is strongly recommended that the treatment lagoon be pre charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin temporary storage pump -out of the lagoon when fluid level reaches the elevation 49.6 as marked by permanent marker. stop pump - out when the fluid level reaches elevation 47.5 . This temporary storage, less 25 yr- 24 hr storm, contains 404078 cubic feet or 3022501 gallons. s SHEET 2 OF 2 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per hour. Refer to the waste utilization.plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. Waste shall be applied in a manner not to reach other property and public right-of-ways. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. SHEET 1 OF Z SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS ---------------------------------------------------------- FOUNDATION PREPARATION: ----------------------- The foundation area of the lagoon embankment and building pad shall be cleared of trees, logs, stumps, roots, brush, boulders,sod and rubbish. Satisfactory disposition will be made of all debris. The topsoil from the lagoon and pad area should be stripped and stockpiled for use on the dike and pad areas. After stripping, the foundation area of the lagoon embankment and building pad shall be thoroughly loosened prior to placing the first lift of fill material to get a good bond. EXCAVATION AND EARTHFILL PLACEMENT: The completed excavation and earthfill shall conform to the lines, grades, and elevations shown on the plans. Earthfill material shall be free of material such as sod, roots, frozen soil, stones over 6 inches in diameter, and other objectionable material. To the extent they are suitable, excavated materials can be used as fill. The fill shall be brought up in approximately horizontal layers not to exceed 9 inches in thickness when loose and prior to compaction. Each layer will be compacted by complete coverage with the hauling and spreading equipment or standard tamping roller or other equivalent method. Compaction will be considered adequate when fill material is observed to consolidate to the point that settlement is not readily detectible. NOTE THE SPECIAL REQUIREMENTS FOR PLACEMENT OF LINERS IN THE LINER SECTION OF THIS SPECIFICATION. The embankment of the lagoon shall be installed using the more impervious materials from the required excavations. Construction of fill heights shall include 5 percent for settlement. Dikes over 15 feet in height and with an impoundment capacity of 10 acre-feet or more fall under the jurisdiction of the NC Dam Safety Law. The height is defined as the difference in elevation from the constructed height to the downstream toe of.the.:dike. Precautions shall be taken during construction to prevent excessive erosion and sedimentation. LINER: THE MINIMUM REQUIRED THICKNESS SHALL BE 1.6 ft.' NOTE: LINERS (PARTIAL OR FULL) ARE REQUIRED WHEN THE ATTACHED SOILS INVESTIGATION REPORT SO INDICATES OR WHEN UNSUITABLE MATERIAL IS ENCOUNTERED DURING CONSTRUCTION. A TYPICAL CROSS SECTION OF THE LINER IS INCLUDED IN THE DESIGN WHEN LINERS ARE REQUIRED BY THE SOILS REPORT. When areas of unsuitable material are encountered, they will be over - excavated below finish grade to the specified depth as measured perpendicular to the finish grade. The foundation shall be backfilled as specified to grade with a SCS approved material (ie - CL,SC,CH). REFER TO THE SOILS INVESTIGATION INFORMATION IN THE PLANS FOR SPECIAL CONSIDERATIONS. SHEET 2 OF 2 Soil liner material shall come from an approved borrow area. The minimum water content of the liner material shall be optimum moisture content which relates to that moisture content when the soil is kneaded in the hand it will form a ball which does not readily separate. Water shall be added to borrow as necessary to insure proper moisture content during placement of the liner. The moisture content of the liner material shall not be less than optimum water content during placement. The maximum water content relates to the soil material being too wet for efficient use of hauling equipment and proper compaction. Proper compaction of the liner includes placement in 9 inch lifts and compacted to at least 90 percent of the maximum ASTM D698 Dry Unit Weight of the liner material. When smooth or hard, the previous lift shall be scarified and moistened as needed before placement of the next lift. The single most important factor affecting the overall compacted perme- ability of a clay liner, other than the type of clay used for the liner, is the efficient construction processing of the compacted liner. The sequence of equipment use and the routing of equipment in an estab- lished pattern helps assure uniformity in the whole placement and compaction process. -For most clay soils, a taming or sheepsfoot roller is the preferable type of compaction equipment. The soil liner shall be protected from the discharge of waste outlet pipes. This can be done by using some type of energy dissipator(rocks) or using flexible outlets on waste pipes. Alternatives to soil liners are synthetic liners and bentonite sealant. When these are specified, additional construction specifications are included with this Construction Specification. CUTOFF TRENCH: -------------- A cutoff trench shall be constructed under the embankment area when shown on a typical cross section in the plans.. The final depth of the cutoff trench shall be determined by observation of the foundation materials. VEGETATION: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construc- tion according to the seeding specifications. Topsoil should be placed on areas of the dike and pad to be seeded. Temporary seeding or mulch shall be used if the recommended permanent vegetation is out of season dates for seeding. Permanent vegetation should be established as soon as possible during the next period of approved seeding dates. REMOVAL OF EXISTING TILE DRAINS ------------------------------- When tile drains are encountered, the tile will be removed to a minimum of 10 feet beyond the outside toe of slope of the dike. The tile trench shall be backfilled and compacted with good material such as SC, CL, or CH. SEEDING SPECIFICATIONS ---------------------- AREA TO BE SEEDED: 5.0 ACRES USE THE SEED MIXTURE INDICATED AS FOLLOWS: 0.0 LBS. FESCUE GRASS AT 60 LBS./ACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 1 TO NOVEMBER 30 FEBRUARY 1 TO MARCH 30 0.0 LBS. RYE GRAIN AT 30 LBS./ACRE (NURSERY FOR FESCUE) 0.0 LBS. 'PENSACOLA' BAHIA GRASS AT 60 LBS./ACRE (SEE FOOTNOTE NO. 1) SEEDING DATES: MARCH 15 TO JUNE 15 40.0 LBS. HULLED COMMON BERMUDA GRASS AT 8 LBS./ACRE (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL I TO JULY 31 0.0 LBS. UNHULLED COMMON BERMUDA GRASS AT 10 LBS./ACRE SEEDING DATES: JANUARY 1 TO MARCH 30 200.0 LBS. RYE GRASS AT 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS. APPLY THE FOLLOWING: 5000.0 LBS. OF 10-10--10 FERTILIZER (1000 LBS./ACRE) 10.0 TONS OF DOLOMITIC LIME (2 TONS/ACRE) ` 500.0 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE). ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WITH A MULCH ANCHORING TOOL OR NETTING. 1. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. LAGOON DESIGN Operator:CARROLL'S FINISHINCounty: SCOTLAND Date: 08/08/96 Distance to nearest residence (other than owner): 18>.0.0 feet 1. AVERAGE LIVE WEIGHT (ALW) O sows (farrow to finish) x 1417 lbs. - 0 lbs O sows (farrow to feeder) x 522 lbs. = 0 lbs 8800 head (finishing only) x 135 lbs. = 1188000 lbs 0 sows (farrow to wean) x 433 lbs. = 0 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs Describe other : 0 Total Average Live Weig = 1188000 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 1188000 lbs. ALW x Treatment Volume(CF)/lb. ALW -Treatment Volume(CF)/lb. ALW _ 1 CF/lb. ALW Volume = 1188000 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet Acz SL"OGE owP4E95 grAuE:ST. 4. TOTAL DESIGNED VOLUME Inside top length (feet)--------------------- 740.0 Inside top width (feet)---------------------- 280.0 Top of dike elevation (feet)----------------- 51.3 Bottom of lagoon elevation (feet)------------ 40.3 Freeboard (feet)----------------------------- 1.0 Side slopes (inside lagoon)------------------- 3.0 1 Total design volume using prismoidal formula SS/ENDI SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 734.0 274.0 10.1 AREA OF TOP LENGTH * WIDTH = 734.0 274.0 AREA OF BOTTOM LENGTH * WIDTH 673.5 213.5 201116 (AREA OF TOP) 143810 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 703.8 243.8 686194 (AREA OF MIDSECTION * 4) CU. FT. = AAREA TOP + (4*AREA MIDSECTION) + AREA BOTTOMU * DEPTH/6 201116.0 686194.2 143810.0 1.7 Total Designed Volume Available = 1732282 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 740.0 280.0 207200.0 square feet Buildings (roof and lot water) O.0 square feet Describe this area. TOTAL DA 207200.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 1188000 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 2170080 gals. or 290117.6 cubic feet Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. -Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall - 6.6 inches Volume = 6.6 in * DA / 12 inches per foot Volume = 113960.0 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 120866.7 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 290118 cubic feet 5B. 0 cubic feet 5C. 113960 cubic feet 5D. 120867 cubic feet TOTAL 524944 cubic feet 6. SUMMARY Temporary storage period==-- -> 180 days Rainfall in excess of evaporation ==------_> 6.6 inches 25 year - 24 hour rainfall--- - _> 7.0 inches Freeboard ------ -- --= ---_> 1.0 feet Side slopes-- -______---- -_----__-----=-=> 3.0 1 Inside top length =---_- -_ ---- - --> 740.0 feet Inside top width==== ==__=__---==___---__> 280.0 feet Top of dike elevation---==_-- =----_=-----__> 51.3 feet Bottom of lagoon elevation==� —=_-- => 40.3 feet Total required volume=== — --_--_ __> 1712944 cu. ft. Actual design volume -- - — --=> 1732282 cu. ft. Seasonal high watertable elevation (SHWT) =_> 4G.3 On-& feet Stop pumping elev.= ==___ _------- 47.5 feet Must be > or = to the SHWT elev.=-----_-__> 4G.3 0qr-9 feet Must be > or = to min. req. treatment el.=> 46.3 feet Required minimum treatment volume=====__=__> 1188000 cu. ft. Volume at stop pumping elevation=====___=—=> 1188914 cu. ft. Start pumping elev.====_____________________> 49.6 feet Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall=> 1611415 cu. ft. Volume at start pumping elevation=====______> 1595823 cu. ft. Required volume to be pumped=====_ =________> 404078 cu. ft. Actual volume planned to be pumped=====_____> 406909 cu. ft. Min. thickness of soil liner when required==> 1.6 feet 7. DESIGNED BY: j��,_ APPROVED BY: ,//2— d i1j"s FE DATE: 8-9� 9 � DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: TYPICAL CROSS-SECTION Single Stage Lagoon -Pit Recharge Design sC-e+i.Nd County, NC Swine Confinement Building Finished Floor Elev, y'� 51•Z� Sump Y Top Pad Elev. C I . b Total Design Storage Elev. Invert Outlet Pipe Elev. Stop Pump Elev. L - Bottom Elev. ,4 0,- ,.3 8" Pipe Invert Elev. SQ,,3 Support post Nati_iral`Ground,:;=.... FT, -DESIGN MIN. CLAY LINER THICKNESS'""" areas of unsuitable material encountered during o6nstruction' of lagoon slopes and bottom will be excavated below grade (for ". the minimum clay liner thickness), backfilled (with approved soil material) & compacted (to clay liner construction specifeatiQns in design)...., see soils investigation i°•' Settled Top Dam Elev. Add 5% Settlement Constructed Top Dam a 133 Core � �co Trench' Remove overburden maledal and establish embankmenUcore on firm sofa material.... see soils investigation R. Horlon, NRCS (V95) Orientation: -45.0 49. 48. 48. 48. 48. 48. 47, 47. 47. Lower LerL Z Magnification: 255.5 Inciination: 20.0 ,• boft...l., .. ....... .. .......... 30 Mesh Surface Existing Project: MAXTON AIRBASE SITE Drawing; 8800 FINISHING Number: Location: Bid Dates Engineer: Owner: Estimator: Prepared by: using Sitswork 3D Mash Surface to Plot of all data for th■ surfaca: Existing Project: MAXTON AIRBASE SITE Drawing: 8800 FINISHING Number: Location: Bid Data: Engineer: Owner: Estimator! Pr.pmrad b61: using Sitework .r Contour plot of Existing Project: MAXTON AIRBASE SITE Drawing: 8800 FINISHING Number: Location: Bid Data: Engineer: Owner: Estimator: Prepared bUt using Sitework Orientation: -45.0 2 Magnification: 20.7 Inclination: 20.0 54. 00 {�� III 52. 0 0 , I ill �I III 1111 !I y 1111 f� �1} ,ti ti11, 50. 00 r 48. 00 1} •,1 44.0 0 r 42. 00 0. Lower Left 3D Mesh Surface Balanced Project: MAXTON AIROASE SITE Drawing: 6600 FINISHING Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared bg: using Sitswork 30 Mesh Surface Plat of all data for the surface: Balanced Project: MAXTON AIRBASE SITE Drawing: 6800 FINISHING Number: Location: Bid Date: Enginsar: Owner: Estimator-: Prepared by: using Sitework L.33 Plot of the contour data for the surface: Balanced Project: MAXTON AIRBASE SITE Drawing: 6888 FINISHING Number: Location: Bid Date: Engineer*. Owner: Estimator: Prepared by: using Sitswork e : MAXTON AIRBASE SITE: 8808 FINISHING: Balanced 08 AUG 98 99t14 AM 64. 00 r Proposed ..... ....... ..... ........... ........................ ....................... ............ ............ d ............ . ...... ............... .......... .......... .. ............ ............ ......... .............. .......... ""'N . ..................... Ex ti ............. ........................................................................ ......................... . ...... ....... ........... .......... ...... ....... .................... .................... ........................ . ....................... ............ ............. ....... ----------------- I I ............ ..................................................................................................................................................................................... ............................................................ ............. ........................... ........... ........... I..,..,.., .......... I ........ ......... ........ . ...................... 1. ........ I ....... I .................................................................................................. I .......... I ...... 38.80 , (178.57,418.58) MAXTON AIRBASE 51TE: 8800 FINI5HING (1040.38,176.72) 88 AUG 86 09:14 AM Wd CTt80 96 and B0 P&OUWTRS :ONIHSINI-4 00BB :31IS 2SV98IH NO1XVW : 54. 00 62.00 50.00 48.00 48.00 44.00 42.00 40.00 Proposed i• �'� it i �•� ��Cistinp i i i ��I �� ♦•� I 1 � ti i r........................................................................................................................!.....:.ti.,...,..i. ,...,..,. t............. ......... ,......................................... ...,..,.......................,,..,.,,............,............,......i.... .... , ? .......... I \ I g41mnowd it - _ _ - _ _ - - _ I � I I i i •I 1 � � I � I I I I 1 I I ........................... . .... . ....... ........ . .. ....................................................................................................................... ....,,.,,,..,.........................,.......... ,..,..,,,..,,........ - ... .............. ...,..,................................. 1 i I � i I � i 1 `................................................................................................................ .................. r .................... i I I 1 I 1 I I i 1 I 1 I � 1 .I i i I ........................................................................................................... ............. ................. ..........,...,..,. ............................................................................,,...........................,..,... ................. .................... .. ..I.,. ' y •1 i � 1 i I I• i � 4• _._,_,_,_._,_,_,_._._._._._ 38.00 ' (598.26,164.20) <890.69> (815.08,808.T8) : MAXTON AIRBASE SITE: B500 FINISHING 08 AUG 86 O8913 AM r -L 'b1i1 4 nl%/ z Mwel1 veret:„L�: iJ . 00 %.ut btu lnk/ swell :rceiii: 0. uv Iterating to balancing within 10.0 cubic yards... delta Cut Fill 0.00 56677.46 31481.28 1.24 47704.73 51597.61 1.08 48869.59 48860.63 1.08 48867.00 48866.91 Raise "Proposed" by 1.08 feet. New surface called "Balanced" has been created. Project: MAXTON AIRBASE SITE Drawing: 8800 FINISHING Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared by: using Sitework CUT - FILL 25196.18 -3892.89 8.97 0.09 cuTS PKN r-uLz 8wLWgr-Fp. DoC-s A T lucLupr= Volumk PIDC LINER O0. RQ+Ah9 (OFR 6Vre� t$tR WASTE UTILIZATION PLAN ---------------------- Owners name--:CARROLL'S FOODS County:SCOTLAND Mail Address -:SR 1407 Type of production unit ---- :FEED -FIN Number of animal units-----: 8800 Type of waste facility ------:Anaerobic Lagoon Temporary storage period---: 180 days Method of application ------ :IRRIGATION Amount of animal waste produced-----------------: 16720 tons/year Amount of plant available N produced by animals-: 20240 lbs./year Commercial N to apply on planned acreage---------: 0 lbs./year Your animal waste utilization plan has been specifically developed for your swine operation. The plan is based on the soil types, crops to be grown, and method of application for your particular operation. The waste must be land applied at a specified rate to prevent pollution of surface and/or ground water. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle and annual soil tests are encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates and leaching potential. Waste shall not be applied to land eroding at greater than 5 tons per acre per year. Do not apply waste on saturated soils or on land when the surface is frozen. Either of these conditions may result in runoff to surface waters. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or not more than 30 days prior to planting. Soil incorporation of waste will conserve nutrients and reduce odor problems. Page 2 The acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Annual acreage requirements may be more or less based on the waste analysis report for your waste management facility. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to No. No. Type Code /Acre /Unit Used Apply T1162 5 NoA L N/A 50.00 23. 1185 S-APRIL T1162 5 NoA C 6.1 50.00 7228.5 MAR-OCT T1162 4 NoA L N/A 50.00 21,0 1050 S-APRIL 0 0 0 A 0 1. 60 0,0 0 S-APRIL 60 T1162 4 NoA C 6.1 50.00 21.0 6405 MAR-OCTI T1162 3 NOA L N/A 50.00 Q 0.7 535 S-APRIL T1162 3 NoA C 6.1 50.00 10.7 3263.5 MAR-OCT T1162 2 NoA L N/A 50.00 � 382 S-APRIL T1162 2 NoA C 6.1 50.00 7.6 2330.2 MAR-OCT T1162 1 NoA L N/A 50.00 <� 945 S-APRIL T1162 1 NoA C 6.1 50.00 18.9 5764.5 MAR-OCT Available Nitrogen Crop codes: Crop -unit ----- ------ Total 1 3 9 29089 ---- (includes comm420240 Surplus Or Deficit -8849 A=Barley-bu. B=Bermudagrass(graze)-tans C=Bermudagrass(hay)-tons D=Corn(grain)-bu. E=Corn(silage)-tons F=Cotton-lbs. lint G=Fescue(graze)-tons H=Fescue(hay)-tons V 1. 7 I=Oats-bu. a1.v J=Rye-bu . 10 7 K=small grain (graze) --acre L--Small grain(hay)-acre M=Sorghum(grain)-cwt. !� g W=Wheat-bu. Y=Fescue(pasture)-tons , Z=Bermudagrass(pasture)-tans C Page 3 If more commercial fertilizer is used than shown in this plan, then additional acres of land may be needed. A three to fifteen feet wide permanent grass filter strip should be seeded along all ditches in fields that receive animal waste. Additional comments: -------------------- Prepared by: "Aep 4das orl Title : s. Date: 8191ci. Concurred in by: A62 L. .. :� •a�1 Date: ra —ow -A � I understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also - certify that the waste will be applied on. the land according to this plan at the appropriate times and at rates that no runoff occurs. t' Date: . -A b ro uce Technical Specialist Date: (Copy to producer and copy to case file) I:V.0 . s WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has a notarized agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of turaste, he/she shall provide a copy of a notarized agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to wart an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meat, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. Actual yields may be used in lieu of realistic yield tables at the discretion of the plan=. 4. Animal waste shall be applied on land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at more than 5 tons but less than 10 tons per acre per year providing grass filter strips are installed where ranoff leaves the field. (See FOTG Standard 393-Filter Strips) 5. Odors Can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance_) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offshe or to surface waters and in a method which does not cause drift from the site during application_ No ponding should occur in order to control odor and flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste should be applied on actively growing crops in such a manner that the crop is not covered with waste to depth that would prohibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop or forages breaking dormancy.. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall beat least 50 feet from any residential property boundan and from any perennial stream or river other than an irrigation ditch or canal. MRCS, NC NNE, 1996 :►fi11LIN WASTE UTEUZA'TION PLAN REQUIRED SPECIFICATIONS (continued) Animal waste other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative &her strips arc present (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet from wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by landowner_ 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animals waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over - spraying. Animal waste may be applied to prior converted cropland provided it has been approved as a land applications site by a'technical specialist". Animal waste applied on grassed waterways shall be at agronomic rates and in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced,, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and actable. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21_ Highly visible permanent markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Soil tests shall be made every two years and a liquid waste analysis be taken at least mice each year consistent with waste utilization plan. Poultry Iitter shall be tested prior to application Soil and waste analysis records shall be kept for five years. 23. Dead animals %vilI be disposed of in a manner that meets NC regulations. MRCS, NC AJNE, 1996 r North Carolina AgricuIturu! Extension Service Agri -Waste Management LIVM"Z= Vases SeNFL] ic, AULUIS = Orion OF 14M "?*"T =ON R A= Janes C. Barker+ I. SAWU CQI.IECZ= A. Semi -Solid Tot Nmwe i. Scraped directly from lot into spreader a. P�aa loaded spreader, collect abect 2 ]bs of saaura frame dLffas■I,tt locatians using n metallic colleatmm. Li. Froa storsp a. Collect about 2 lbs of mmure from tmdaz the surface crust avoiding bedding materials mad using =wmstall4c collectors. 3. Liquid Xmamwa 91=rf i. Undar- Slotted- floor pin a. Portend a 1/20 norjmerallic co-mluit apse on both ends into mam we to pit floor. b. Seal upper and of conduit (a.6., by placing a thumb aver and of conduit) trapping aa=re that has entered laver and, remove and eWry slurry into plastic bucket or nonmetallic r=tainer. c. Take svbsasples from 5 or more locations or at least 1 quart. d. Mix and Add about 3/4 pint to nonmetallic sample container. ae ` ii. Exterior sanrage basin or tank a. !Saks acre manure has bmm well mixed vith a liquid a=zr chopper -agitator pump or propeller agitator. b . Taira lss from about 3 pit locations, from aOca=w p=P or frasamme spraador and place In a plaatia buoiat. 4� + aDd astemsios Specialise. biological and Agricultural , %rcb Carolina State Universiry. Raleigh. XC. At t ac Iimvnt B Pas;e -/ of � y II. Stu PRUARATIOS AND TYAHSM { A. Place sample into an expandable container that can be sealed. Aisne residues from container with clean -rater but do not use disinfectants, soaps, or treat in any other way. B. Pack sample in ice, refrigerate, freeze, or transfer to lab quickly. C. Band -delivery is most reliable way of sample transfer. D. -If mailed, protect sample container w ith'packing material such as newspaper, box or package with wrapping paper, and tape. E. Commercial sample containers and mailers are also available. Contacts: i. A&L Eastern Agricultural Lb, Inc. iii. Polyfoam Patters Corp. 7621 Vhitepine Road " 2320 S. Foster Avenue Richmond, VA 23237 _ Wheeling, IL 60090 Ph: (804)743-9401 Ph: (312)398-0110 U . Fisher Scientific Co. 3315 Vinton Road RalaUh, VC 17604 Ph:, (919)876-2351 iv, NASCO 901 JanesvLLU Avs=& Farr. Atkins=, vI 53538 Ph: (424)363-2446 F. Private maytical labs are available, but ssapls analyses are costly. C. The NCD& provides this service for North Carolina residents. i . Address: Borth Carolina Department of A,gricult=s Agronomic Division Plaat/fia2te/5G1Uti0n Adrvisary Section Blue Ridge Road Centex P.O. Box 27647 Raleigh, NC 27611 Ph: (919)733-2655 Attn: Dr. Bay Campbell ii. Forward $4 along with the sample. iii. Include the following identification information with sample: a. Livestock s-pecies (dairy, swine, turkay, etc.) b. Livestock usage (seine -nursery, finishing; turkay-braeders, brooderhowe, grower, number flocks arovn on lictar; etc.) c. Haste type (dairy -lot scraped Saar=*. liquid slurry; swirls -pit slurry, lagoon liquid, sludge; broiler -house litter, stockpile iv. Routine analyses parformad on all samplas: V. r, L. Ca. mg. Va. S. re, am, La. Cu. I r Y. Additional analyses performed upon request: DN. Me, Cd, 3L. Fb MAPS m Al /Y r 1 C) 00 0) Cl) CO IgI 0 lu 0 z LL U) a 4 ee 0 of r72 < Ln co L) ,-2, ICL Lu 0 IOU RO Iu rij vi rz IN m X (U 0 0 91 X -Rj _ra� i J t41` °,lifl�{6 ,. �'�I},, P r`y i1f'.tl. '� IJ�` r�/ • `�'d����sr i u:l'��i'I�I�1� i,ifl �_ / tr.w.- Y, y : .,1ja�' k S i.l. 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'�. • J� =mot MjH 1 L�i . � � �' - - • T J 1. ir WAK .fayr 1 u � :::1y� ? ..-.- �.._ �'._ sue•._;- J� ',� �,•_ _ '/_ -, :_. ra j�: -'�'-.yam'.+:r- '� • •♦. ...+ - r _ .. t :..� - i. `yam "Y ... :.. �NLB :::: _ - / • ..::. .. i 'fit+•� IL �j:: i ale 1:15410 _� --- CARROLL'S FOODS, INC. -WARSAW, NC 28398 Project: C� 1FtAju&t Drawing: _S_o:� lull _ Location: 5co`_��if�l��D'�- Engineer: Owner: — aj-D— Scale: 1 " = b b6 Prepared By: 5000 Feet KEY TO SYMBOLS co co f lO Q1 SPECIAL FLOOD HAZARO W v Note; There rnopt may not Include atl Spocial Flood Harard � Arent in IhA community, Alter a morn doisll«l sludy, the O Special Flood Harald Areas shown on these malt may be s+ rnodifiad, and other areas added. O "TO DETERMINE IF FLOOD INSURANCE 18 AVAiLASLE IN THIS O COMMUNITY, CONTACT YOUR INSURANCE AGENT, OR CALL f THE NATIONAL FLOOD INSURANCE PROGRAM, AT (8001 638- 6620, OR 18001 424.8872J' . O a D z M S s � I h U) 03 o� Oz LL- JQ N ur —1 U7 C ` O C 3 M a) M o o -jw0cn III III U. 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An optional Low Profile Gun Cart is also available. Low Profile Gun Cart (Galvanized Body). Performance Information Model RAW NIM SPRINICI M 'M M ACRESwr (G.P.JfI.) PRESSURE PRESSURE YYtCTH LENGTH 1 ItiQt Ri (P.S.L) (P-S-L) (r (FL - IEAX} 5 QAYS T40A 280 104 70 240 1370 .72 with 300 107 70 250 1375 .'..77 E OOA 350 116 70 250 1380 Sprinkler 400 128 70 270 i385 -'90 r.102 450 138 70 280 1390 115 ... .480 145 70 290 1395 ::-123 ... T37A 220 99 To 220 1160 =86 With 250 104 70 230 -1165 3 64 r' NELSON 300 113 70 2" 1173 ="77 SR150R 350 125 70 250 1175 ` 90 Sprinkler 4W 137 70 255 1178 -; . 4z0 142 :: : 70 : 260 :: :11so T30A ' ;.,also _ ioa :: `_60`_,. '210 ___ ` d" NEvim LSON _ --: - -' 200 1111o8S" SR15OR_220�:• :-129 70 =22S 1093 56 - Sprinkler _ ___,240 =.137 = 70 : 230 - A095 " ;;,260 147 TO :. - 235 1098 * Recommended width is based on M% of the %vexed ciameter .- a=.:KSpecifications ` -: - �t Model-` �_rT40A x:-T37A T30A- 1 mbw c /Wes 2 1 1 APE Tube LM On-) : r4.0 - - 17 ~' -s o PE Tube Length (R.) 12so 1050 1000 :."-DW Weight pbs.) 9100 75W : . 4900 -..-.:Weight with water (tbs.) is= 12980 .7270 Speed Range (1nslm1os.) 10-M 10-N " 7�0 _The Size 11LX15 12-5Lx15 11tx15 -fSh[) ippingth (IL Fri.)is-0 .Le� 15_9 13-5 "YVtdth - - 9-19 94 Y - 7-5 _ Height 12-8 11-10 10-0 Hoge: T40ArWA w/o wheels a B-3 wide Polyethelene Tube - Only PE tube designed and constructed for the constant coiling and dragging is considered for use on Ag-Fain Water -Heels. The tubing is backed by a 5-year pro -rated warranty. PE Tube Repair - A simple "screw -in" mender is available for repairing the PE tube should it become damaged for any reason. PE Tube Lengths - Langer tube lengthen are available for all models. Performance and delivery information available on request. Lckrfsvl- 600 S. Schrader Ave., P.O. Box 290, Havana, IL 62644 Phone 309/543-4425 FAX 309/543-4945 Standard Features Radial Inflow Turbine - The heart of the drive system. This extremely efficient motor delivers quiet, smooth. continuous power. All the water you pump goes through the sprinkler. None of the water is wasted as in bellows or piston drives. Automatic Shutdown for the turbine motor. Heavy Duty Chassis and frame. Speedometer. Pressure Gauge. Infinitely Adjustable Speed Ranges. Speed Compensator. Mlswrap Safety Stop. PTO Rewind and Drive Shaft, Gun Cart with adjustable wheel width. Hose Guide to insure proper packing of hose. Turntable. Nelson Slow Reverse Gun with ring nozzles. Lifting Mechanism for gun cart. Stabilizer Legs - Heavy duty, crank down style. 4" Supply Hose x 30 ft. long with male ring lock coupler. Fixed Spool Brake requires no on/off adjustments. Foolproof C1uth - Turbine and PTO drives cannot be engaged simultaneously. Be== d cora" proOxd rmprwemVrM Xc= of ma=m to M teaeen may m oe a7 as"" pmdx=- lbo w b.1 in+tea Oda is bow on t!= mndtraed U no a pa =AM etl dr=dwm AMW Geld Pw- fmnan:e may riry tr= Ta =a de ffn m varade emarzUreea d tme. lam. +ea w. tamw p 1pie and WW hrn: SpeafAcaoaa e+d Prrcea an arbpa m UruSa ^tea cos pm=d in U.SA OK 9406WR-D EMERGENCY ACTION PLAN PHONE NUMBERS DWQ 1 9- S && —la'41 EMERGENCY MANAGEMENT SYSTEM - - SWCD q.l D - J13q s--LM NRCS This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or Ieave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumpincy contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to elirrunate further discharge. d. Repair all leaks prior to restarting pumps. D: Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. December 18, 1996 e. Repair all leaks prior to restarting pumps. E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks- possible action: a Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3: Contact appropriate agencies. a_ During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone - - After hours, emergency number, 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact Iocation of the facility, the Iocation or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number - c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , local SWCD office phone number - - and local MRCS office for advice/technicaI assistance phone number - - 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off -site damase_ a. Contractors Name: C iA A, kd-P ` . — L t S -�J �{ b. Contractors Address: 3 S c. Contractors Phone: 0 2 December 18, 1996 6: Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name:_ J;A b. Phone: 91 A- 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 3 December 18, 1996 Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Farmstead + Swine moduction fifes Vegetative or wooded buffers; f>" Recommended best management practices; M"' Good judgment and common sense Animal body surfaces • Dirty mature -covered animals l7 Dry floors Floor surfaces • Wet mantre-covered floors Slotted floors; I11""Waterers located over slotted floors; ❑ Feeders at high end of solid floors; W Scrape manure buildup from floors; ❑ Underfloor ventilation for drying Manure collection pits + Urine; fY Frequent manure removal by flush, pit recharge, • Partial microbial decomposition or scrape; ❑ Underfloor ventilation Ventilation exhaust fans • Volatilegases; 831 Fan maintenance; Dust Efficient air movement Indoor surfaces + Dust 0/'Washdown between groups of animals; W Feed additives; ❑ Feeder covers; eFeed delivery downspout extenders to feeder covers Flush tanks • Agitation of recycled lagoon ❑ Flush tank covers; liquid while tanks are filling ❑ Extend fill lines to near bottom of tanks with anti -siphon vents Flush alleys + Agitation during wastewater ❑ Underfloor flush with underfloor ventilation conveyance Pit recharge points + Agitation of recycled lagoon dK Extend recharge lines to near bottom of pits liquid while pits are filling with anti -siphon vents Lift stations • Agitation during sump tank O Sump tank covers filling and drawdown Outside drain collection • Agitation during wastewater ❑ Box covers or junction boxes conveyance AMOC -November 11, 1996, Page 3 Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Liquid Systems Flush Gutters • Accumulation of solids 0 Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. 0 Remove bridging of accumulated solids at discharge Lagoons and Pits • Crusted Solids 0111, Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 - 8 inches over more than 30% of surface. Excessive Vegetative • Decaying vegetation Maintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along watees edge on impoundment's perimeter. Feeders • Feed Spillage l"Y Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the ccumulation of decaying wastage. 01--ociean up spillage on a routine basis (e.g., 7 - 10 day interval during summer; 15-30 day interval uring winter). Feed Storage • Accumulations of feed residues Mr Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). 0 Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. AV" ` - November U, 1996, Page 1 Mortality Management Methods (check which method(s) are being implemented) ❑ Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. U Rendering at a rendering plant licensed under G.S. 106-I68.7 ❑ Complete incineration ❑ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture ❑ Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) December 18, 1996 APR 11 '97 01:14PM CARROL.L'S FOODS P-3/3 -ANDWAL WASTE MANAGEMENT SYSTEM QfEMT-0--- I &RGE DESIGNATION FORM ANIMAL WASTE MANAGEMENT SYSTEM: Facility M Number: $ Cmmty: • OPERATOR IN CHARGE 2 Home Mailing Address City 9&VIA2&d State_/1 L° , Zip 3 Certificate # Social Security # P ice- 9,o _ b 9 7 !j� Work Phone_ 27Q "a.? -o tLl/� Home Phone q jB -lief - Signature Date • •- , •'• — •*#i*##Fi####*#*#**#i#f####*###*#**#*####3ci#*#Meek#�gess�###*##### ' Moiling Address_ 8 a l7 1,17 City ZO &AjA State 53 Telephone# 2& ,P 7,6-44514 - Sig�natute ' ` Date - /'9 Please Mail to: WPCSOCC Dhridoh of Water Quality► P. O. Box 29535 Raleigh, N.C. 27626-0535 ®ice Cav'l CARROLL'S FOODS, INC. P. O. Drawer 856 WARSAW, NORTH CAROLINA 28398 Scotland Soil and Water Conservation November 1, 1995 231 East Cronly Street, Suite 800 Laurinburg, NC 28352-3820 Dear Board of Supervisors, Please find enclosed your copy of the Certification and Design for Carroll's Maxton Airbase Farm. If you have questions regarding these documents please give me a call. Sincerely, Howard L. Hobson, Resource Conservationist/Technical Specialist Carroll's Foods, Inc. cc: Don Butler Animal Waste Management Plan Certification ATT: H,M, ENT A to FORM AWC— AERM 24, 1996 On May 1, 1996 the Soil and Water Conservation Commission voted to delay the effective date of the new Natural Resources Conservation Services (MRCS) Technical Standards from June 1, 1996 until September 1, 1996. One of the main reasons for ties decision was to allow addition time for the technical specialist to incorporate these new standards into projects than are currently being designed. Another reason was the need to allow time for additional technical specialist to receive designation from the Soil and Water Conservation Commission as Irrigation Specialist. This delay allows a design to be certified under the current MRCS standards until September 1, 1996. Since Part U. D. of the Animal Waste Management Plan Certification (Form AWC -- April 24, 1996) was based on the requirements of NRCS's new standards, it may not be appropriate for all new or expanded facility; or existing facility without existing waste. application equipment. Therefore this Attachment has been developed for those cases when .the level of design meets the requirements of the current standards but does not meet the level of detail that will be required by the new standards. While it is not a requirement, it is strongly encouraged that the design follow the new standards and be certified by a technical specialist with a designation as an Irrigation Specialist. In those cases, the certification in Part H. D. would be appropriate and this attachment would not we used. This Attachment will not be acceptable past the effective date of the new MRCS Technical Standards. D) Armlication and Handling Fouipment Ine,1211aion (WUP or I) Cheat me approprif=e block ZI Animal waste application and handling equipment specified in the plan is on site and ready for use; calibration and adjustment materials have been provided to the owners and are contained as part of the plan. Animal waste application and handling equipment specified in the plan has not been installed but the owner has proposed leasing or third parry applicarion and has provided a signed contract; equipment specified in the contract agrees with the requirements of the plan; required buffers can be maintained; calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. Fx( Conditional approvalAnimal waste application and handling equipment specified in the plan has been purchased and will be on site and installed by P?rL 30, -14-77 (month/day/year); there is adequate storage to hold the waste until the equipment is installed and until the waste can be land applied in accordance with the cropping system contained in the plan; and calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. Name of Technical Specialist (Please Pont): 'z QJaN Affiliation: (f,4,zaw s &pas, --rac. Address(Agency): AO Ow,4wow gs4 &l.lt—Tdw._d(•C_ 28ZZ9 Phone No.: 4ja-:z 3-3439" Signature:. Date:- -'t'ti 7 The following signature block is only to be used when the box for conditional approval in III D above has been checked. I (we) certify that I (we) have committed to purchase the animal waste application and handling equipment as specified in my (our) waste management plan and will subunit to DEM a verification of delivery and installation from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Sienatur Name of Siznatur Ote: %wkft(l'S Faa4s ZNc. Date: /0 -Z -a -9 r. _ Date: 1©-IFi-qt Please return the completed form to the Division of Environmental Management at the following address: Department of Environment, Health, and Natural Resources Division Of Environmental Management Water Quality Section, Compliance Group P.O. Box 29535 Raleigh, NC 27626-0535 Please also remember to submit a copy of this form along with the complete Animal Waste Management Plan to the local Soil and Water Conservation District Office and to keep a copy in your files with your Animal Waste Management Plan. AWC -- April 24, 1996 5 D) a m nI z-5-cm A77-ACHM6ivr- Check &he approprizue box ZI Existing- faciiiry with existing waste apolication equipment (WUP or 1) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates, a schedule for timing of applications has been established; required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan). New or expanded facilitv,; or existing facility without existing waste application equipment (n Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading razes; a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan). Name of Technical Specialist (Please Print): A6u.rhO Affiliation: /_',4oe eoU:s ;Ro0s, Address(Agency): AO -, ox 056 , W,.t aw , AL C. Z5-3_4_S _ _Phone No.: Clio 2_13- 343¢ Signature: Dater /o1zBG III. Certification of Installation A) ColljMfign. StoragC.on New. expanded or retrofitted Laciliry_ (SI) Animal waste storage and treatment structures, such as but not limited to lagoons and ponds, have been installed in accordance with the approved plan to meet or exceed the minimum standards and specifications. For existing facilities without retrofits, no cerhfcation is necessary. Name of Technical Specialist (Please Print):.Zw•WQ L. Affiliation: C4,eRcez5 FOoD5. =Ale Address (Agency): 00. Pi4AWCA SsG _- dkpflAuf, Al-C. ZA MIR Phone No.:'�'in 093- 3¢34- Signature: k�c 14- Date: e - I- 4 AWC -- ApriI 24, 1996 3 �rrtCZ✓ Animal Waste Management Plan Certification (PIease type or print all information that does not require a signature) z�>;: r( fese.circlearie} GgneCal InLQrmation: _ Name of Farts: rAe4cer k, 4644iff 5re Facility No: Owner(s) Name: <fxk4v-cL.C> Phone No: Q g- 4- Mailing Address:. i? a. fax 8 WARS.aW u e. 2s348 _ r� Farm Location: Fourteen Digit: Hydrologic Unit:_ a3cZbQzz o4-d 4on 4 0 Latitude and Longitude: If- 4�_ N"N 1 27Y—zo ' 54 "W County: Please attach a copy of a county road map with location identified and describe below (Be specific: road names, directions, milepost, etc.): hem =--5 t-01--MD AU§ag -_ I- o M tt..,rE N . Tc'r, HC 714 SO- 14o7_ �7.atu 75 6V& . 3Z-,m0 WE54-r n a= :2 2 14c7 Operation Description: ion: Type of Swine No. of Animals 0 Wean to Feeder weeder to Finish SBaQ • Farrow to Wean • Farrow to Feeder 0 Farrow to Finish Type of Poultry Q Layer Pullets No. of animals Other Type of Livestock, Type of Cattle Dairy Z) Beef No. of Animals Number of Animals: Acreage Available for Application: B/. 9 Required Acreage: 6z Number of Lagoons / Storage Ponds : I Total Capacity: 1, 73z , z 82- Cubic Feet (ft3) Are subsurface drains present on the farm: YES or NO (please circle one) Owner / Manager Agreement I (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25-year, 24-hour storm and there must not be run-off from the application of animal waste. I (we) understand that runt -off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. I (we) know that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DEM or a new certification (if the approved plan is changed) within 60 days of a title transfer_ Name of Lind Owner: #1 t�+lt��f l's k e%6 (44 >A9-, � L-A G � :A Signature: Name o" bate: 19-18-46 Signature: Date: I 0 ,i8-9b AWC -- as . 199b Ip Technical Specialist Certification I. As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F -0005, I certify that the animal waste management system for the farm named above has an animal waste management plan that meets or exceeds standards and specifications of the Division of Environmental Management (DEM) as specified in 15A NCAC 2H.0217 and the USDA -Natural Resources Conservation Service (NRCS) and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001-.0005. The following elements are included in the plan as applicable_ While each category designates a technical specialist who may sign each certification (SD, SI, WUP, RC, 1), the technical specialist should only certify pars for which they are technically competent. IL Certification of Design A) CollgWga. drag - lr&atmeto S=m Check the appropriate box U Existing_facili without retrofit (SD or WUP) Storage volume is adequate for operation capacity; storage capability consistent with waste utilization requirements. 3 New. exnanded or retrofitted facility (SD) Animal waste storage and treatment structures, such as but not limited to collection systems, lagoons and ponds, have been designed to meet or exceed the minimum standards and specifications. Name of Technical Specialist (Please Print):. rA_- Affiliation: M - �► Address(Agency): r� o. 3a X 9B } u c" doAl r Phone No.: 2j e - - Signature: The plan provides for minimum separdtiods - (Uff- 'ersj; em'-adequate amount of land for waste utilization; chosen crop is suitable for waste managenr, hydraulic and nutrient loading rates. B) Name of Technical Specialist (Please Print):A4w.4,v) L. 6�6�ow _ - Affiliation: f-*zzozc:_ %�y3 .-2+c• Address(Agency): too_22e.4w R- g,-Z„ .zS.aw, WC zS392 Phone No.- 5ko 293-343V- Signature: �� ��— - -- Date: � i7 C) Runoff Controla from Exterior Lpts Check the appropriate box U , aciliry without exterior lots (SD or WUP or RC) This facility does not contain any exterior lots. 0 Facility with exterior lorg (RC) Methods to minimize the run off of pollutants from lounging and heavy use areas have been designed in accordance with technical standards developed by NRCS. Name of Technical Specialist (Please Print):. , gWg) hbdsaA Affiliation: Address (Agency): e!�o. r7R,swg-Q A/ C- ?s3 98 ,Phone No.: 9.b Z 3- 3� 34- Signature:_ a� - - -Date: IC , 7 L AWC -- April 24, 1996 2 State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director May 14, 1997 CERTIFIED MAIL RETURN ECEIPT REQUESTED Carroll's Foods Inc Maxton Airbase Site PO Box 856 Warsaw NC 28398 Farm Number: 83-35 Dear Carroll's Foods Inc : A14 � J � Y T [D 1E N F1 You are hereby notified that Maxton Airbase Site, in accordance with G.S. 143-215.1OC, must apply for coverage under an Animal Waste Operation General Permit. Upon receipt of this letter, your farm has thirty (. 30h ay_s to submit the attached application and all supporting documentation. In accordance with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within thirty (30) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. If any of the general or operation information listed is incorrect please make corrections as noted on the application before returning the application package. The signed original application, one copy of the signed application, two copies of a general location map, and two copies of the Certified Animal Waste Management Plan must be returned to complete the application package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Permits and Engineering Unit Post Office Box 29535 Raleigh, NC 27626-0535 If you have any question concerning this letter, please call J R Joshi at (919) 733-5083 extension 363 or Ed Buchan with the Fayetteville Regional Office at (910) 486-1541, Sincerely, f or A. Preston Howard, Jr., P.E. cc: Permit File (w/o encl.) Fayetteville Regional Office (w/o encl.) P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper . . , 1 .-1 -�1., _I_.; a ( I' I V..i..I,.. +�1._ +. {,i ..,,•. ....'i , -.. �,,,.ty._,•'., .� L...i J.� } .i =. }.r-t .;.t:r. 1`� 7•r_r.�.!. .j #.:I:li 1•..L.;:..♦ i d a..j..i. _._.j....w .4_j- _.t.-,..-, .+_.w., ,i_•r.,._:. . .:+.1 _1.,. _i-.1-4,-_'_. __t-A.-T. }� .4,.,#--#.,�.-S-.i:.l M1-Y-•-:�-w•-r-+..!_,j.'1- - ,4-,..., ..1--.,J�,J..-f_�...�..y11...�a-•+..k-..•.t-s..J...,..,-...}...�r..y._1...: �.1..t..}�, i • i r , , j - I , .1 , ,I• 4 .a. y 1 iI_.. . j.. i : r: I' , 1 _S L . a. , .1 . . 1.:.I , I. y ;' � r 1 # 1 1. .i. I I J ! 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