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HomeMy WebLinkAbout830028_CORRESPONDENCE_20171231NUH I H CAHULINA Department of Environmental Qual .J� Murphy -Brown, LLC Grower(s): Farm Name: 3/31 /2009 NUTRIENT UTILIZATION PLAN Murphy -Brown, LLC 7097 Isolation County: Scotland Farm Ca aci : Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 425 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 B3 RECEIVFD JUL 14 29 D N - FAW EV IJ E RMOMAI OIfICE The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize_ 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, W, tons, etc.): Capacity ---Type Waste Produced per Animal Total Farrow to Wean 3212 gallyr gaVyr Farrow to Feeder 4015 gallyr gaVyr Farrow to Finish 10585 gallyr gaVyr Wean to Feeder 223 gallyr gaVyr 425 Feeder to Finish 986 gaVyr 419,050 gal/ Total 419,050 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): CaRacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 Ibs/yr Ibslyr Farrow to Feeder 6.5 Ibslyr Ibslyr Farrow to Finish 26 Ibslyr Ibslyr Wean to Feeder 0.48 Ibslyr Ibslyr 425 Feeder to Finish 2.3 Ibslyr 978 Ibslyr Total 978 Ibslyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 14 Total N Required 1st Year: 2887.5 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 2,887.50 Total Nitrogen Produced by Farm: 977.50 Nitrogen Balance for Crops: (1,910.00) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 Reception Area Specifications Tract Field IrrIgated SO Ist .. Timeto istCrop IstCrop Ar..gp_____Type Code Apply- Yield Ibs N/Unit Residual Ift UtlllzeG' Code Apply Yield Ibs NIUnIt Residual lAc UtIlIzed 3(b) a(8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 Ibs N 1 bushel B Hybrid Bermudagrass - Grazed 50 Ibs N / ton C Hybrid Bermudagrass - Hay 50 Ibs N / ton D Corn - Grain 1.25 Ibs N 1 bushel E Corn - Silage 12 Ibs N / ton F Cotton 0.12 Ibs N I lbs lint G Fescue- Grazed 50 Ibs N / ton H Fescue - Hay 50 Ibs N / ton Oats 1.3 Ibs N 1 bushel J Rye 2.4 Ibs N / bushel K Small Grain - Grazed 50 Ibs N / acre L Small Grain - Hay 50 Ibs N / acre M Grain Sorghum 2.5 Ibs N 1 cwt N Wheat 2.4 Ibs N / bushel O Soybean 4.0 Ibs N / bushel P Pine Trees 40 Ibs N 1 acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/yr/animal Farm Totaltyr Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 425 Feeder to Finish 0.36 153 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 153 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 765 pounds of plant available nitrogen to utilize: Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 2 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 6.12 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Tract Hydrant Type Cro 2995 1A Wagram B 1 B W agram B 1 C W agram B Application Rate_ Application Amount a inlhr * inches 6of8 Additional Comments: 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 7097 Isolation Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. Ilwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: Date Name of Manager (if different from owner): Signature: Date Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: Date 8 of 8 NUTRIENT UTILIZATION PLAN REQUIRE© SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. if the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application_ No ponding should occur in order to control odor and flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) - 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the Liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 Michael F. Easley, Governor FAW, My1�William G. Ross Jr., Secretary LAB North Carolina Department of Environment and Natural Resources _A}r Coleen H. Sullins Director Division of Water Quality August 11, 2008 Carroll's Foods Inc 7097 - Gibson Farm PO Box 759 Rose Hill, NC 28458 Subject: Sludge Compliance Requirement Change Dear Permittee: In accordance with Condition Ill.19 of State General Permit AWG 100000, your facility is required to maintain compliance regarding sludge accumulation in your animal waste treatment lagoon(s). As you know, the previous compliance limit was to have a minimum of four (4) feet of treatment depth between the designed stop pump and the average elevation of the top of the sludge blanket. This requirement was based on NRCS Standard No. 359, which was recently modified. As of July 2008, Standard No. 359 does not use the 4-foot requirement. Sludge compliance is now to be based on the sludge volume as a percentage of the total treatment volume. The revised Standard states that sludge accumulation in the permanent treatment zone must be less than 50% of the planned treatment volume. Also, there must be a minimum of 2.5 feet of liquid above the sludge at the pump intake location. If either of these conditions is not met then sludge must be removed or managed in accordance with an approved Plan of Action for Lagoon Sludge Reduction (POA). A new sludge survey worksheet has been developed to calculate sludge and treatment volumes to determine compliance. Our records indicate that you have filed a Sludge POA for one or more of the lagoons at your facility. Based on the changes to the sludge requirements in Standard No. 359, your lagoon(s) may already be in compliance without any sludge removal. Using your lagoon design (or as - built information) and current sludge survey measurements, complete the NEW sludge survey worksheet. If you have any difficulty in locating or understanding your lagoon design information, please contact your technical specialist or county Soil & Water office. one N& Carolina )V17turully Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Internet; www.newatMualiiy.org Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6M An Equal Opportunity/Alhrrnative Action Employer- 50% Recycled110% Post Consumer Paper Send both sludge survey worksheets, OLD and NEW, to the address below if you feel that your lagoon(s) is in compliance and wish to withdraw your POA. Our staff will review the information and notify you of our decision. NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 If you have any questions about the new sludge requirement, sludge survey worksheet, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733- 3221. Sincerely, Keith Larick, Supervisor Animal Feeding Operations Unit Enclosures cc (w/o enclosures): Scotland County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - AWS830028 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources October 1, 2004 Carroll's Foods Inc 7097 - Gibson Farm PO Box 759 Rose Hill NC 28458 Alan W. Klimek, P. E., Director Division of Water Quality OCT 15 2004 DW-FAYEi7F 1 EHEGfOML0fflCE Subject: Certificate of Coverage No. AWS830028 7097 - Gibson Farm Swine Waste Collection, Treatment, Storage and Application System Scotland County Dear Carroll's Foods Inc: On June 11, 2004, the North Carolina Division of Water Quality (Division) issued a revised State General Permit for swine facilities. The General Permit was issued in accordance with the directive of Senate Bill 733 (Session Law 2003-28). In accordance with your application received on February 13, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Carroll's Foods Inc, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. The issuance of this COC supercedes and terminates your previous COC Number AWS830028 which expires October 1, 2004. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the 7097 - Gibson Farm, located in Scotland County, with an animal capacity of no greater than an annual average of 425 Gilts swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Since this is a revised State General Permit, it contains new requirements in addition to most of the conditions contained in the previous State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions in this permit. Aquifer Protection Section - Animal Feeding Operations Unit 1636 Mail Service Center, Raleigh, North Carolina 27699-1638 Phone: 919-733-3221 ! FAX: 919-715-0588 / Internet: h2o.enr.statemr-us An Equal OpportuniiylAffinnative Action Employer- 50% Recydedl10% Post Consumer Paper NorthCarolina NaharallY If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Duane Leith at (919) 715-6186. Sincerely, for Alan W. Klimek, P.E. Enclosures (General Permit AWG 100000) cc: (Certificate of Coverage only for all cc's) Fayetteville Regional Office, Aquifer Protection Section Scotland County Health Department Scotland County Soil and Water Conservation District Permit File AWS830028 APS Central Files 3 s WA 5 COPY k ' - Wettable Acres Determination Certification Name of Facility: 616soN AA—em :jA '7o`i'7 Facility Number:_9 - ZS Owner(s) Name:' ,�� s�,oeu_ 7„c� Phone No:�/D 7_?J-34?4_ Mailing Address: A?Lo. Aox 9.S'L 1&a&es jui fill_ C. �-$ WS _ By signing this form, the facility owner and Technical Specialist acknowledge the completion of the Wettable Acres Determination. All necessary Wettable Acre Determination Field Data Sheets and calculations were completed to conduct a Wettable Acre Determination. The facility's Waste Utilization Plan has been amended as necessary to reflect actual wetted acreage- A copy of all worksheets, calculations, and other Wettable Acres Determination documents, along with the applicable Waste Utilization Plan and Wettable Acre Determination Certification will be filed with the local Soil and Water Conservation District. A copy will also be kept on site with the Certified Animal Waste Management Plan. Any future modifications must be approved by a technical specialist and filed with the Soil and Water Conservation District prior to implementation. If any modifications to the existing irrigation system or any new irrigation equipment was required to adequately address the waste management needs of this facility, an Irrigation Specialist or Professional Engineer has certified the design and installation below. Owner Name: C, "s ® 0 CW. T Owner Signature: ! Date: Technical Specialist Name: o Technical Specialist Signature: Date:*fZ7/,Tyz If assisted by an Irrigation Specialist or Professional Engineer please read and sign below: Now — Animal waste application equipment has been designed or modified to apply waste as necessary to accommodate the waste managerent plan and according to NRCS Standards. Animal waste application equipment has been installed according to NRCS Standards and is ready for use. Irrigation Specialist/PE Name: Irrigation Specialist/PE Signature: Date: Submit this form to: Attn: Sonya Avant Non -Discharge Compliance Unit Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 WADC - 7/99 State of North Carolina Department of Environment and Natural Resources RECI'® Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director Carroll's Foods Inc Attn: Howard Hobson 7097 - Gibson Farm 8481 Gibson Rd. Gibson NC 28343 Dear Howard Hobson: APR 2 9 1999 FAYETTEVILLE REG. OFFICE April 30, 1999 "V V f MCDENR NORTH-! CAROLINA DEPARTMENT OF ENVIRONMENT AND NKrURAL REsouRces Subject: Certificate of Coverage No. AWS830028 7097 - Gibson Farm Swine Waste Collection, Treatment, Storage and Application System Scotland County In accordance with your application received on January 19, 1999, we are forwarding this Certificate of Coverage (COC) issued to Carroll's Foods Inc, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the 7097 - Gibson Farm, located in Scotland County, with an animal capacity of no greater than 425 Isolation Gilts and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP)_ The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. P.O. Box 29535, Raleigh, Forth Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper 0 Certificate of Coverage AWS830028 7097 - Gibson Farm Page 2 If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject faun is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact JR Joshi at (919) 733-5083 ext. 363. Sincerely, ��. cu „\ err T. Stevens cc: (Certificate of Coverage only for all cc's) Scotland County Health Department Fayetteville Regional Office, Water Quality Section Scotland County Soil and Water Conservation District Permit File- Central Files NDPU Files State of North Carolina Department of Environment and Natural Resources RE CEWED Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director Carroll's Foods Inc Attn: Howard Hobson 7097 - Gibson Farm 8481 Gibson Rd. Gibson NC 28343 Dear Howard Hobson: APR 2 9 1999 FAYETTEVILLE REG. OFFICE April 30, 1999 1 � • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL. RESOURCES Subject: Certificate of Coverage No. AWS830028 7097 - Gibson Farm Swine Waste Collection, Treatment, Storage and Application System Scotland County In accordance with your application received on January 19, 1999, we are forwarding this Certificate of Coverage (COC) issued to Carroll's Foods Inc, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the 7097 - Gibson Farm, located in Scotland County, with an animal capacity of no greater than 425 Isolation Gilts and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS830028 7097 - Gibson Farm Page 2 If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact JR Joshi at (919) 733-5083 ext. 363. Sincerely, err T. Stevens cc: (Certificate of Coverage only for all cc's) Scotland County Health Department Fayetteville Regional Office, Water Quality Section Scotland County Soil and Water Conservation District Permit File- Central Files NDPU Files I. 2. GENERAL INFORMATION: State of North Carolina Department of Environment and Natural Resources Division of Water Quality Non -Discharge Permit Application Form (THIS FORRVf AM Y BE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Existing Liquid Animal Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. 1.1 FaciIity Name: 7097 -Gibson Farm 1.2 Print Land Owner's name: CarroII's Foods Inc 1:14 r� � �✓ 1.3 Mailing address: 848I Gibson Rd. iry City, State: Gibson NC Zip: 28343 f=nf Telephone Number (include area code): 910-293-3434 I.4 County where facility is located: Scotland 1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the Iocation of the farm identified): From Laurinbur-, take 74 West to Hn . 79 and turn Lt. 79 and proceed throuath Svrinafield about 1.5 miles bevon Sorinsfield and the farm entrance is on the right (past turkey farm which is on the left,). 1.6 Print Farm Manager's name (if different from Land Owner): Albert Lane 1.7 . Lessee's / Integrator's name (if applicable; please circle which type is listed): Carroll's Foods Inc 1.8 Date Facility Originally Began Operation: 01/01/93 1.9 Date(s) of Facility Expansion(s) (if applicable): OPERATION INFORMATION: 2.1 Facility No.: ^83_ (county number); 28 (facility number). 2.2 Operation Descri ainSwine operation mow to Feeder 700- Certified Design Capacity Is the above information correct? F-1 yes; no. If no, correct below using the design capacity of the facility The "No. of Animali" should be the maximum num r or which the waste managrement structures were designed. Type of Swine 0 Wean to Feeder RE-%^mtjrK70 Feeder to Finish No. of Animals Type of Poultry No. of Animals G E LTS 0 ) 42_S 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: 0 Layer 0 Non -Layer 0 Turkcy FORNI: AWO-G-E 5/28/98 Page 1 of 4 83 - ?8 Type of Cattle No. of Animals 0 Dairy 0 Beef No_ of Animals: ki 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application 0 system): �¢2 49- Required Acreage (as listed in the AW,14P): --6-5 2.4 Number of lagoons/ storage ponds (circle which is applicable): _ 2.5 Are subsurface drains present within 100' of any of the application fields? YES or & (please circle one) 2.6 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or® (please circle one) 2.7 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standards, etc.) (Swine Only) YES or� (please circle one) What was the date that this facility's swine houses and lagoon were sited? i ei3 What was the date that this facility's land application areas were sited? 5tE REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided nest to each item. 3.1 One completed and signed original and one copy of the application for General Permit -Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CA WMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components: 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) 33.3 A map of every field used for land application. 3.3.4 The soil series present on every land application field. 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every land application field. 3.3.8 The waste application windows for every crop utilized in the WUP_ 33.9 The required NRCS Standard specifications. 33.I0 A site schematic. 3.3. 11 Emergency Action Plan. 3.3.12 Insect Control Checklist with chosen best management practices noted. 3.3.13 Odor Control Checklist with chosen best management practices noted_ 33.14 Mortality Control Checklist with the selected method noted. 3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.). Please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 3.3.16 Operation and Maintenance Plan. If your CAWVIP includes any components not shown on this list, please include the additional components with your submittal_ FORM: AWO-G-E 5/28/93 Page 2 of 4 83 - 23 _Applicants Initials !#X 14 '90 14 Facility Number: 83 - 28 Facility Name: 7097 - Gibson Farm 4. APPLICANT'S CERTIFICATION: 1, (Land Owners name listed in question 1 2), attest that this application for -=AAA4 70Q 7 _ (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Signature , 0 �C _ Date / p jr-5. I, GE�'S m the Land Owner) (Manager's name listed in question 1.6), attest that this application for (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package wiII be returned �Wig s "`as�ftco Iete. L-v---r "i Signature 4 _ Date _s THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 FORM: AWO-G-E 5/28/98 Page 3 of 4 83 - 28 riilti z r =Y � _ Va m fir! y •. , Liu � • Sp r' 1777 sa � � �tii t f !.r _ ur • 1 _ t� G.r.• Lm tl 1la f>b Im >� - • a Z • lb. -' ' • � i liil .s+ � • � Wf ` t � Ili! - / 1Jr11 } 1 • r nuLU UR an LPO tm"L Lis •� 1- �'r Sri. tui mrro r+r � ,� ' w LW LI .j t. Jm - za . ICY .•• �' t•ur�MY•. • '• an rl _ o�fOr J . Ap n!. , • rwr y rely � ,4. rr•• di 1!!f' Tj f -% 7L� AM FARM 0 -rtArr tr �. � •,\ � '�` ZZWEL �`,. } '•,. �' _ ,� "� Ube J. r lti an �� au1=0 a an s -AU Via Stu _7 ` Scotland County ,► nu :�, ,� Y!y' This southern border county was •' ,,., estabished in 1899. Laurinburg is the -- county seat of Scotland County, named 9 �•tC, so for Scotland in the British Isles from which many of the early settlers of the region came. `•.� Laurinburg was first spelled as 1auren- burg' in 1865. In 1883, the spelling was changed to its present spelling. It was named for the McLaurin family, early Scottish settlers. At Lauxinburg is St. An- drews Presbyterian College, established in 1961. This highly agricultural county pro- duces corn, cotton, soybeans, oats, watermelons, cantaloupes, hogs, livestock and processed meat; as well as non-agricultural products including mobile homes and clocks. 130 J �- t 'C .. �,� ` �{. f,Y -!_; .I ; .� f1 �r � �� � f•' `. + � 1{,1 .I, ;. =; - r pit AM � (;�' { y • T•',f`{,{�1. �` A :Y'- 1•• ` 'Y' � T +• I�,. ♦`,_7` � "`• ~ � 1 r1'i'~41 '`� I •r �,I ' •1/t•7"✓ { ,1 '� , •j1 f 1• '• 1 N lei .ys ' ��•, fit- � 1 ♦^�,♦}+ f.Y4' {• ^ �' � /1 ,i f i , I ./ � I�,11 1y, Joao I� .r i+ �, ��� .f 1. II ` I, y l� 1 er -R' -,�i.� 1'I ' +1 ,� i a �� i • ((( I:� i'' � ,, '� I`I� � ,n I Jar ' 1' ' ' • - � �" ` +'� � �1 I' -+ "` ,•C '. J TTT 1 � ,� i I 1f.wll • � t _ tip, ,}Y� •- 'r4 Ji. -,a 1_I I N' � .+ � 1 uri ` -}' .1 _ , .� 1 II V '9 I P 1 1•" ' ''{n 1 r , 1 l ��' CI p w ••j:Y♦ ,l` ,� � , ,y' `` ! _ 1 1 11 �+'' • � � I / �,�� t. ' ICI 1 � � �f'~=_ �� _�aq''` •;r j•. � F.... ,- .+��� ;1. •t ♦,� 'If«..� _ 1 � i �a f I i. , spa. # i Y 7 r• / Ix �, �• '�, •� i:'A 1•F' a li�• '+ •1••y' _ _1 _ ti 7,\1 .; "�1 ♦ I 1�1 CI�� I� 1' i' ,,,1 ► i ,' s� � � �� 1� r"� � II " • "c.�+ `ti. � I I3 �,i Gum �, 5 � � 1. ,t� 16 LL Al �, i I �� •ice .� � _�- ~ �+� .I M � �~ I 0 ,• • / '' .. ,`:�+`.. .� � � 1a�M •L.; � v I�` r,,, Zp ` fir/' 1 'I V 1 q ••4� +I Aj � ' � 9 ' 1 " - to SI � �'�.. j '1, /,R� ..> Jam.' / ,1 I � 1• � +'. P' ,1 •u'. t ' I \ c _ 1 1`i I / '1 f.' I 1� i 5� � � • ( + 11 1 � r c 3 s I/, �. �� 11' "',,yy4S `I ypp p `� ', • � � ... 1 1 �± � �.. / / `I cY , :�- .\\\]. `/' � I.• .l� -mot .f � '- 1 # � W A -A'-^--. FO • r.-_y , ,y f `.'�_•I 11 {�+M •Y I �P��, ' dl in �� III , �� , ' 9 •� (" - . I . II.1li - y 1o$ i 1 j q7 41 Good uO GnuJIU00 V AS BUILT PLAN Operator:CARROLLS FM7097 County: SCOTLAND Date: 12/23/98 Distance to nearest residence (other than owner): 0.0 feet ' 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs. -- 0 lbs sows (farrow to feederl x lbs. 0 lbs ISOLATIONhead !Gilts 425 22 lbs. = 93500 lbs 0 sows (farrow to wean) x 433 lbs. = 0 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs Describe other 93500 Total Average Live Weig t = 93500 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 93500 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW = 1 CF/lb. ALW Volume = 93500 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet 4. TOTAL DESIGNED VOLUME Inside top length (feet) ---------------------- 210.0 Inside top width (feet)---------------------- 67.0 Top of dike elevation (feet) ----------------- 48.5 Bottom of lagoon elevation (feet)------------ 36.0 Freeboard (feet)----------------------------- 1.0 Side slopes (inside lagoon)------------------ 1.0 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 1.0 1.0 1.0 1.0 208.0 65.0 11.5 AREA OF TOP LENGTH * WIDTH = 208.0 65.0 AREA OF BOTTOM LENGTH * WIDTH = 185.0 42.0 13520 (AREA OF TOP) 7770 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 196.5 53.5 42051 (AREA OF MIDSECTION * 4) CU. FT. _ .'AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOMU * DEPTH/6 13520.0 42051.0 7770.0 1.9 Total Designed Volume Available = 121404 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 210.0 67.0 14070.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 14070.0 square feet r Design temporary storage period to be 90 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 93500 lbs. ALW/135 lbs. ALW * 1.37 gal/day 90 days Volume = 85397 gals. or 11416.7 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * Volume = 0.0 cubic feet 90 days storage/7.48 gallons per CF 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount- 90 days excess rainfall = .� 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 8207.5 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 8207.5 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 11417 cubic feet 5B. 0 cubic feet 5C. 8208 cubic feet 5D. 8208 cubic feet TOTAL 27832 cubic feet 6. SCMMARY Temporary storage period----------------===—> 90 Rainfall in excess of evaporation = -- ==—> 7.0 25 year - 24 hour rainfall== =----_ — --_-_> 7.0 Freeboard=-= =---=__- —__=> 1.0 Side slopes== __-- -___ _- => 1.0 Inside top length=210.0 Inside top width= --- -- -- => 67.0 Top of dike elevation=- ==_-_----------- -> 48.5 Bottom of lagoon elevation- --> 36.0 .Total required volume-----_===__ _-_- -_> 121332 Actual design volume ------ ---- ----=> 121404 Seasonal high watertable elevation (SHWT)---> 0.0 Stop pumping elev.=----==_-------_ --__> 44.8 Must be > or = to the SHWT elev.----- -__> 0.0 Must be > or = to min. req. treatment el.=> 42.0 Required minimum treatment volume =--> 93500 Volume at stop pumping elevation============> 86864 Start pumping e l ev . =--==---- ----- ====> 46.8 Must be at bottom of freeboard&25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 113196 Volume at start pumping elevation====112073 Required volume to be pumped==---_==_-=_==> 19624 Actual volume planned to be pumped ==---_===> 25209 Min. thickness of soil liner when required==> 1.8 7. DESIGNED BY: -O CIA Ao L. /1646.5oAi APPROVED BY: DATE: 121Z3 / a S DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: '145 days inches inches feet : 1 f eet feet feet feet cu. ft. cu. ft. f eet feet f eet f eet cu. ft. cu. ft. f eet cu. ft. cu. ft. cu. ft. cu. ft. f eet SHEET 1 OF 2 OPERATION AND MAINTENANCE PLAN ------------------------------ This lagoon is designed for waste treatment (permanent storage) and 90 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 90 days storage for: 11) waste from animals and (2) excess rainfall after evaporation. Also ncluded is storage for the 25 year - 24 hour storm for the location. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year, but excess rainfall will vary from yyear to year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(s). If the outlet pipe is not installed at the elevation to begin pumping, a permanent marker must be installed at this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain lagoon treatment depth. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When recharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This Plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin temporary storage pump -out of the lagoon when fluid level reaches the elevation 46.8 as marked by permanent marker. Stop pump - out when the fluid level reaches elevation 44.8 . This temporary storage, less 25 yr- 24 hr storm, contains 19624 cubic feet or 146789 gallons. SHEET 2 OF 2 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per hour. Refer to the waste utilization plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 5. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. S. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. Waste shall be applied in a manner not to reach other property and public right-of-ways. S. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. • . . .ti .. • • • . . . . a �30 NO4 do , • • • • . r • • • • i • • ! • • • • • • • • • • • • • •t • R b 1 40 0 0 a • f • •• �3 • • • •� + �•� 1 • . • • • • • • • • • • • • • '� • 4P" 1•4 * • • • • • • • • • • • f I • • • • • f •jo• -�-4 • • • • • • • • • !• i f ' • • • • • • • • • • • f CARROLL'S FOODS, INC. • • r f' WARSAW NC 28398 • , • • •r •� Ia . Project: 09�,fA rtF 70 97 -- • • : • • e , t' f Drawing: v�0_•eemraq 54�CM. Location: gf4&JeiKBua��!Y- • . . • • • • �• • ( Engineer: �• �� Y` Owner: C3dkllarl'x Faaas-_X-xC'— } • • a • Scale: i"' L ' Prepared B Rs aN Page 1 WASTE UTILIZATION PLAN ------------------------ Producer-----:CARROLL'S FOODS, INC County: SCOTLAND Name -of Farm -:FARM 7097 Location ----- :PO BOX 856 WARSAW, NC 28398 Phone -------- :910 293 3434 Type Operation-------------: ISOLATION GILTS Number of Animal ----------- . 425 Storage Structure----------: Anaerobic Lagoon Method of application------: Irrigation Amount of waste produced per year---------------: 1316 tons/year Amount of plant available N (PAN) produced/year-: 1573 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: I. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoild drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. Page. 2 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. Page 3 YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Lbs. N Month to No. No. Type Code /Acre Unit Acres Used Apply 2995 1 A WAGRAM K N/A 50.00 240 S-APRIL 2995 1 A WAGRAM B 4.7 50.00 4.8 1128 MAR-OCT 2995 1 B WAGRAM K N/A 50.00 220 S-APRIL 2995 1 B WAGRAM B 4.7 50.00 4.4 1034 MAR-OCT 2995 1 C WAGRAM K N/A 50.00 240 S-APRIL 2995 1'C WAGRAM B 4.7 50.00 4.8 1128 MAR-OCT Total 14.0 3990 Available Nitrogen (includes commercial) 1573 Surplus Or Deficit -2418 Crop codes: Crop -unit A=Barley-bu. B=Bermudagrass (graze) -tons C=Bermudagrass (hay) -tons D=Corn(grain)-bu. E=Corn (s i I age) -tons F=Cotton-lbs. lint G=Fescue (graze) -tons H=Fescue(hay)-tons I=Oats-bu . J=Rye-bu. K=Small grain(graze)-acre L=Small grain(hay)-acre M=Sorghum(grain)-cwt. W=Wheat-bu. Y=Fescue(pasture)-tons Z=Bermudagrass(pasture)-tons O=Soybeans-bu. R=Matua(graze)-tons U=Millet(graze)--tons Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small drain etc, is to be removed for hay or silage, care should be exercised not to to let small drain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two Page. 4 inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers , filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provision for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 153 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years, you will have approximately 765 lbs. of PAN to utilize. assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs. of nitrogen per acre, you will need 3 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre, you will need 6 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and application methods. Page_ 5 APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the table may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Applic Applic Tract Field Soil Rate Amount No. No. Type Crop (in/hr) (inches) 2995 1 WAGRAM CB/SG 0.6 0.96 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or Page- 5 one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call yaur technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION UE TO THE FACT THAT THIS IS A GILT HOLDING ARM WITH A TOP WEIGHT OF 220 POUNDS, THE AVAILABLE NITROGEN WAS PRORATED TO 3.7 POUNDS AND HE WEIGHT SHOWN AS 220 POUNDS. OVERSEEDING WITH SG IS SHOWN IN THIS WUP. DUE TO THE NITROGEN DEFICIT 2418 POUNDS, IT IS NOT NECESSARY TO PLANT THE SMALL GRAIN. THE FARM MANAGER WILL MAKE THIS DECISION BASED UPON MANAGEMENT NEEDS. Page, 7 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: FARM 7097 Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above_ I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24- hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: CARROLL'S FOODS, INC (Please print) Signature: Z -es 4- ___S�Ae 6 _ _ Date: _ /- 5 - f Y _ Name of Manager (If different from owner): Signature: 2� Date •-- Name of Person Preparing Plan: Howard Hobson (Please print:) Affiliation: Carroll's Foods, Inc. Phone: 910-293-3434 Address: P 0 Drawer 856 Warsaw, NC 28398 — Signature: �� Jam. Date: Pagq a WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS EXHIBIT A-6 MRCS, NC JUNE, 1996 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation of land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has a notarized agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of a notarized agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. Actual yields may be used in lieu of realistic yield tables at the discretation of the planner. 4. Animal waste shall be applied on land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at more than 5 tons but less than 10 tons per acre per year providing- grass falter strips are installed where runoff leaves the field. (See FOTG Standard 393-Filter Strips) 5. Odors can be reduced by injecting the waste of disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a -=method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. S. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste should applied to saturated soils, during rainfall events, or when the surface is frozen. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop or forages breaking dormancy. Page 9 11. Any new swine facility sited,on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of -a swine farm shall be at least 50 feet from any residential propertyboundary and from any perennial stream or river other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after 1011/95, shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial pro- vided adequate vegetative filter strips are present (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet from wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animals waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over spraying. Animal waste may be applied to prior converted cropland provided it has been approved as a land applications site by a "technical. specialist". Animal waste applied on grassed waterways shall be at agronomic rates and in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shll be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. -Q.0. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However,46-€ animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible permanent markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Soil tests shall be made every two years and a liquid waste analysis be taken at least twice each year consistent with waste utilization plan. Poultry litter shall be tested prior to application. Soil and waste analysis records shall be kept for five years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. r D`:C 21 ' 9S 10: 41RM O 4Z:OLL' S FOODS DEC 21 "t�u ioa -►Dori P.2i2 I . Make and mods In ber yf Vol' V, 3. Gun make and a iodel number o 4. Gun nazzie siz - - inch, Wiring orifim. g tapex bore orM cc. (May need to measure norte dia=tcr.) 5- Hydraru spaCh g - 2!10 feet Indk= whether /;uniform nzdom. Number of a xUdor hydrants - Number of interior hydrant 6. Operating press ure at hose reel j w � psi. _ observed at worldng gauge, provided by owner. 7. Gun wetted di,� uctcr feet 3 / S - 3 7/ ' 3 v o 3 • o measured, based on gun chart S. Gun pressure ` psi. ' - obser red at workiug gauge, f based an calculations (show calculations), deter pined from gat charts. _ *+9. Supply tiro size inch (from pump to last hyd=r). #*10. Supply Iiac lenj tb feet maximum pumping distaff "I 1. Supply linetype C, aluminum.. •• 12- Puuup make and model number Cogae * * 13 • Pump. capacity,_ 32d a_L_z�m- *•+14. Engine make aac -model,number _u +hn► i_�- i o 2 e or Elecuic Moto: h usepower and rpm - � hp . Xzlz It is Strat:_gIy rezom ded'13,-t operating pTess�ne at the reel and gun wetted theme= be field actearuined. * Locate each hydrae -. on a copy of the neap. Indicate the start and stop of the sprinkler cart for each travel lase and show distance uavelcd. Also indicate the normal arc angle of the gum for each pull througb it field. Show the location of the supply line- Irrigated act will be determined by travc lane *' Optional data, feted; It where. possible. *" Information furnished by _ and/or S iVtaa rc of Owner or Facility Represeaw ire Printed Nano afOwner terl acil:ry Renresencative Signature of Technical Specialist PrjMd name of Technical Specialist Date Date ***Only the; arson or persons collecting the data should sign the data sheen. Drawing: Location: Engineer: Asr,9--A?k!4-All PK—I=l SLM - EMERGENCY ACTION PLAN PHONE NUMBERS DWQ Ale 4&6 —154-1 EMERGENCY MANAGEMENT SYSTEM 41 l SWCD 611e 2.77 - 3-433 MRCS 9lo 2.11 - 243 3 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stopthe release of wastes e endin on the situation, this may or may not be P S Y Y possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b- Create a temporary diversion to contain waste. c. incorporate waste to reduce runoff. d_ Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irritation pump. c. Close valves to eliminate further discharte. d. Repair all leaks prior to restarting pumps. D: Leaka_e from flush systems. houses, solid separators -action include: a. Stop recycle pump. b. Stop irritation pump_ c. 'Make sure no siphon occurs. d_ Stop all flows in the house, flush systems. or solid separators. December 18, 1996 e_ Repair all leaks prior to restarting pumps. E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks- possible action: a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? L Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3: Contact appropriate agencies. a. During nortnal business hours, call your DWQ (Division of Water Quality) regional office; Phone - - . After hours, emergency number. 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number - e. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , Iocal SWCD office phone number and Iocal NRCS office for advice/technical assistance phone number - - 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a Contractors Name: b. Contractors Address: e. Contractors Phone: 2 December 18, 1996 6: Contact the technical specialist who certified the lagoon (MRCS, Consulting Engineer, etc.) a. Name: tvAP h [• _ 4pes, 4 b. Phone: _9/o -q9 '44 34 - 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 3 December 18, 1996 INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's to Minimize Odor Site Specific Practices . (Liquid Systems) - — Rush Gutters Accumulation of solids "ush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. I Remove bridging of accumulated solids at discharge Lagoons and pits Crusted Solids stain lagoons, sattling basins and pits where pest breeding is apparent to mini size the crusting of solids to a depth of no more than 6-11 inches over more than 30% of surface. Excessive Vegetative Decaying vegetation WAAWntain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. fury Systems) Feeders Feed Spillage 1 I Design, operate and maintain feed systems (e.g., _ bunkers and troughs) to minimize the accumulation of decaying wastage. t l Clean up spillage on a routine basis le.g. 7-10 day interval during summer, 15-30 day interval during winter). Feed Storage Accumulations of feed residues 1 ) Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). I 1 Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. Animal Holding Areas Accumulations of animal wastes f ) Eliminate low area that trap moisture along fences and feed wastage and other locations where waste accumulates and and disturbance by animals is minimal. I Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e. inspect for and remove or break up accumulated solids as needed)" AMIC-November 11, 1996 i SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Source Cause $MP's to Minimize Odor Site Specific Practices Farmstead Swine production 6^agatative or wooded buffers; VReeommended best management practices; (&Good judgment and common sense Animal body surfaces Dirty manure -covered animals (46ry floors Floor surfaces Wet manure -covered floors VSiorted floors; (Waterers located over slotted floors; W"Peaders at high end of solid floors; Wscrape manure buildup from floors; t�i'lJ�!nderfloor ventilation for drying Manure collection pits Urine WFrequent manure removal by flush,pit recharge,or scrape Parital micorbiaf decomposition (Anderfloor ventilation Ventilation exhaust fans Volatile Oases; (Ran maintenance; Dust Efficient air movement Indoor surfaces Dust WrWashdown between groups of animals f7 Feed additives; (I'feeder covers; ( Osed delivery downspout extenders to feeder coven Flush tanks Agitation of recycled lagoon (rs � `Rush tank cove liquid whiles tanks are filling (}'Extend fill lines to near bottom of tanks with anti -siphon vents Flush alleys Agitation during wastewater (*tnderfloor flush with underfloor conveyanance ventilation Pit recharge points Agitation of recycled lagoon I ) Extend rechard fines to near bottom of liquid while pits are filling pits with anti -siphon vents Lift stations Agitation during sump tank filling { I Sump tank covers and drawdown Outside drain collection Agitation during wastewater 11 Box coven or junction boxes conveyance !` End of drainpipes at lagoon Agitation during wastewater (j Extend discharge point of pipes underneath lagoon liquid level Lagoon surfaces Volatile gas emissions Proper lagoon liquid capacity Siological miring I,ok�orract lagoon startup procedures Agitation 1*Minimum surface area -to -volume ratio (-r inimum agitation when pumping (1 Mechanical aeration f I Proven biological additives Irrigation sprinkler nozzles High pressure agitation {� /rrigate on dry days with little or no wind Wind draft {d "nimum recommended operation pressure [1 Pump intake now lagoon liquid surface I I Pump from second -stage lagoon AMOC—November 11, 1996 Storage tank or basin Partial microbial decomposition (} 3ottom or midlevel loading surface Mixing while filling () Tank covers Agitation when emptying (} Basin surface mats of solids [ 1 Proven biological additives or oxidants Settling basin surface Partial rnicobiaf decomposition ( I Extend drainpipe outlets underneath liquid Mixing while filling level Agitation when emptying () Remove settled solids regularly (Manure. slurry or sludge Agitation when sprung ( ) Soil injection of slurry/sludges Weeder outlets Volatile gas emissions ( ) Wash residual manure from spreader after use ( ) Proven biological additives or oxidants Uncovered manure, slurry Volatile gas emissions while drying () Soil infection of slurry/sludges or sludge on field surfaces () Sad incorporation within 48 hours (} Spread in thin uniform layers for rapid drying ( I Proven biological additives or oxidants Dead animals Carcass decomposition (."roper disposition of carcasses Dead animal disposal Carcass decomposition [ ) Complete covering of carcasses in burial pits pits I ) Proper location/construction of disposal pits Incinerators Incomplete combustion () Secondary stack burners Standing water around Improper drainage Wlbrade and landscape such that water drains facilities Microbial decomposition of away from facilities organic matter Manure tracked onto public Poorly maintained access roads Farm access road maintenance roads from farm access Mortality Management Methods (check which method(s) are being implemented) ❑ Burial three feet beneath the surface of the ground within 24 hours after knowledge of rile death The burial must be at least 300 feat from any flowing • stream or public body of wa= 2 Rendering at a tendering plant licensed under G.S. 106-168.7 :f ❑ Complete incineration ❑ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture ❑ Any method which is the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health (Written approval of the State Veterinarian must be attached) Dec=mber I8. 1996 Date: April 21, 1999 Mr. J.R. Joshi NCDENR Division Of Water Quality Non -Discharge Permitting Unit Post Office Box 29535 Raleigh, North Carolina 27626-0535 CARROLL'S FOODS, INC. P. O. Drawer 856 WARSAW, NORTH CAROLINA 28398 PM7 UE QI QED r'kSCnoN 2.� 1999 Nol):A,��B Po Subject: Amendment of WUP for Application No. AWS 830028 Gibson Farm # 7097 Dear J.R. Please find enclosed WUP Amendment for the above farm. Give me a call if additional information is required. Sincerely, ,aw I xzt� Howard L. Hobson Technical Specialist Carroll's Foods, Inc. cc: Leslie Stutts Don Butler t ! ! CAUTION 1-1 THE ATTACHED WASTE UTILIZATION PLAN IS TO BE FOLLOWED. IF CHANGES ARE TO BE MADE IN CROPS, FIELDS, ACRES, IRRIGATION, TRACTS, ETC., THIS WUP IS TO BE REVISED OR AMENDED BEFORE ANY CHANGE IS MADE. ANY DEVIATION IN THE PLAN AND WHAT IS HAPPENING IN THE FIELD MAY RESULT IN NON-COMPIANCE. TRACT FIELD ACRES CROP 2995 1A,B,C 14.0 BERMUDA HAY/SG GRAZED Page 1 Ah NDMENT DATED 4/21/99 WASTE UTILIZATION PLAN ------------------------- Producer ----- :CARROLL'S FOODS, INC County: SCOTLAND Name of Farm -:FARM 7097 Location ----- :PO BOX 856 WARSAW, NC 28398 Phone -------- :910 293 3434 Type Operation-------------: ISOLATION GILTS Number of Animal ----------- . 425 Storage Structure----------: Anaerobic Lagoon Method of application------: Irrigation Amount of waste produced per year---------------: 1.316 tons/year Amount of plant available N (PAN) produced/year-: 1573 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoild drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop":or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. Page 2 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. Page 3 YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Lbs. N Month to No. No. Type Code /Acre Unit Acres Used Apply 2995 1 A WAGRAM K N/A 50.00 240 S-APRIL 2995 1 A WAGRAM B 4.7 50.00 4.8 1128 MAR-OCT 2995 1 B WAGRAM K N/A 50.00 220 S-APRIL 2995 1 B WAGRAM B 4.7 50.00 4.4 1034 MAR-OCT 2995 1 C WAGRAM K N/A 50.00 240 S-APRIL 2995 1 C WAGRAM B 4.7 50.00 4.8 1128 MAR-OCT Total 14.0 3990 Available Nitrogen (includes commercial) 1573 Surplus Or Deficit -2418 Crop codes: Crop -unit A=Barley-bu. B=Bermudagrass(graze)-tons C=Bermudagrass(hay)-tons D=Corn(grain)-bu. E=Corn(silage)-tons F=Cotton-lbs. lint G=Fescue(graze)-tons H=Fescue(hay)-tons I=Oats-bu. J=Rye-bu. K=Small grain(graze)-acre L=Small grain(hay)-acre M=Sorghum(grain)-cwt. W=Wheat-bu. Y=Fescue(pasture)-tons Z=Bermudagrass(pasture)-tons o=Soybeans-bu. R=Matua(graze)-tons U=Millet(graze)-tons Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small drain etc, is to be removed for hay or silage, care should be exercised not to to let small drain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized.'Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two Page 4 inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers , filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provision for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 153 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years, you will have approximately 765 lbs. of PAN to utilize. assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs. of nitrogen per acre, you will need 3 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre, you will need 6 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and application methods. Page 5 APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and or7anic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the table may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Applic Applic Tract Field Soil Rate Amount No. No. Type Crop (in/hr) (inches) 2995 1 WAGRAM CB/SG 0.6 0.96 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or Page 6 one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION DUE TO THE FACT THAT THIS IS A GILT HOLDING FARM WITH A TOP WEIGHT OF 220 POUNDS, THE AVAILABLE NITROGEN WAS PRORATED TO 3.7 POUNDS D E WEIGHT SHOWN AS 220 POUNDS. 4 Page 7 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: FARM 7097 Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24-- hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: CARROLL'S FOODS, INC (Please print) signature: Name of Manager(If different from owner): Date: Signature:(�� ,�7-��� - Date: 4--7%��19 Name of Person Preparing Plan: Howard Hobson (Please print:) Affiliation: Carroll's Foods, Inc. Phone: 910-293-3434 Address: P O Drawer 856 Warsaw, NC 2SB98 Signature:Date: ZI qQ Page 8 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS EXHIBIT A-6 NRCS, NC JUNE, 1996 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation of land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has a notarized agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of a notarized agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. Actual yields may be used in lieu of realistic yield tables at the discretation of the planner. 4. Animal waste shall be applied on land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at more than 5 tons but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393-Filter Strips) 5. Odors can be reduced by injecting the waste of disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8. Animal waste.shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste should applied to saturated soils, during rainfall events, or when the surface is frozen. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop or forages breaking dormancy. Page 9 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river other than an irrigation ditch or -canal. Animal waste other than swine waste from facilities sited on or after 10/1/95, shall not be .applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial pro- vided adequate vegetative filter strips are present (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet from wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animals waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over spraying. Animal waste may be applied to prior converted cropland provided it has been approved as a land applications site by a "technical specialist". Animal waste applied on grassed waterways -shall be at agronomic rates and in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shll be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be usedlin a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible permanent markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Soil tests shall be made every two years and a liquid waste analysis be taken at least twice each year consistent with waste utilization plan. Poultry litter shall be tested prior to application. Soil and waste analysis records shall be kept for five years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. January 15. 1999 Mr. Steven C. Lewis NCDENR Division of Water Quality copyr4wtv CARROLL'S FOODS, INC. �PD P. 0. Drawer SS6 WARSAW, NORTH CAROLINA 18398 9' Raleigh, NC 27626-0535 A7,, � RE: Permit Application for #7097-Gibson Farm � Dear Steve, cb� c - �ce cry I apologize for the delay in getting this permit back to you. In order to makersure it was accurate I had the Lauringburg Office review the application. This is a hybrid type farm (replacement Gilts) and I made some modifications on the WUP. Give me a call if you have questions. (910) 293-3434 Sincerely, Howard L. Hobson, Technical Specialist Carroll's Foods, Inc. attachment cc: Leslie Stutts w/attachment .TAN 22 ' 99 iO: 42AM CARROLL' S FOODS P.1/3 CARROLL'S FOODS, INC. P. a. Dmwer W6 Warsaw, North Carolina 29M 910-293-3434 9104W-Ml (Fao DATE: IL TO&: 1 O A S TO: Zj� 1 ZS-OSW X FROM: 44nw_m_RD +" s FAX N[TMBE -- NUNS B Of PAGES —3 SUBIECr. FM ' 7 0 9 is 5 REyu ;-=sT--SID" JAN 22 ' 99. 10:42AM L' S F P. 2/3 Mate of Forth Carolina Department of Environment and Natural Resources Division of Water Quality Non -Discharge Permit Alication Form (MLS FORM MAYBE PROTWO,PIED FOR USE AS AN ORIGLMAL) General Permit - Existing Liquid Animal Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the YXrmation for completeness and make any correcdons which areappropriate. if a giiestion has not been completed by the Division, please complete as best as possle. Do not leave any question unanswered. I. GE.IYERAL INFORMATION: 1.1 Facility Name: 7097 - Gibson Farm 1.3 Print Land Owner's name: CuToIrs Fvvds Inc 13 • Mailing address: M I Gibson Rd. City, State: Gibson NC tip: 29343 TeItphone Number (include area code): 910-293-3434 1.4 County where facility is located: Scotland 1.5 FaciIiry' Location (Directions from nearest majol- highway. Please include SR numhen for state roads. Piease include a copy of a county road map with the lacatioa of the farm idermf` eft From Laurinbo take 74 West to Hwy. 79 and turn Lt. 79 and proceed field about 1.5 miles beyou S15ringfreld and tits farm eyvwce is an d w t turkey iatm which is ont bo left.. 1.6 Prism Farm Manager's twne (If different from Land Owner- Albert Lane 1-7 Lessees! integrators flame (if applicable; please circle which type Is listed): Cwroll's Foods Inc L8 Dace Facility Originaiiy Began Operation: 01/01/93 1.9 Dwe(s) of Facility Expaasion(s) (if applicable): 2. OPERATION INFORMATION; 2.1 Facility No.- 83 (minty number); 28 (facility number)- 2.2 Qperatlon DtWu—n$ q Swine operation Fw—t w to Feeder %���Lcity Is the above informariDn correct! F—Ive5, ao- If no, crrr = below using the design capacity of the facility ne "No. of An i maW should be the maximum tmm or which the waste management strucnnres Were designed- inx of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals o Wean to F=der !� 0 L.nyer 0 Dairy Q a�MawTo Feeder to Finish o Non -Layer �lL-rs a ) +25 o Tw cy O Farrow to Feeder (# sow) o Farrow to Finish (# sow) 0 Beef Other Type of Livestock on ttu Perm; No. of Animalx FORM: AWO-G-E 51?. 8 Page I of 4 83- 28 CAR�Oiz-' $ Ifs �i3 � O 0 4 t iY•rab 42A9'i rl �...s C _�OOD5 CAROLL'S FQ"DS 57EC 21 '98 ' @fit 'l liiJ2li9s b�ts•:4- , •cos= X"AUM=rr srax csa:rpscaTroc ton ==STZa Vsstrro=a pleas• set-4,ra the domletea form to the DiviRiea o! XFLviraamaatai kumavem8ast as the bddsa.r an "is arevewso aide at Chit lo=. Ndefte of I&CM (?lea Na6ttling A2drada i ve SIU_+ r r A uw A , 14 . S2 JA 3 Y iC phaAB No. Fd--=, loratton& uzzitude amd LongiCslde�ty of arm). Lam. � �%4 reqs=ea) , Also. Flame attach a ¢spy of o co"ey road Map Frith laration diecuirled. Type of operation ,owing. layer. aaisY• etc.) , Daaig� 'eapasizy (ataaber of animals) Average 7iize of operation (12. moAtb population avg.) s ZM4CY7, Avarage acreage meisded £or lend apnlic$tion of waste raft") c aa�sa�r��aa=�fOcpf4� a#lOfl�l�RsaRRrar<.r..�a�afariR,f;lt�O �'�llRs:iR�aks�a=faglilaFiti"L�4,id;i TacbAirsl specialist Cfx.'tAlfeation U A t.eChAical spOaWidt desisnaeod by the North Carolina Sail SAA M4t@r Cana 6-rVaGi'On COMiasion pursuant to "15A'1t= 6F .0005, 1 oertify that thv existing ani"I was :e maaademeat eystesa for the Palm named dbave has an an&aal; , Wa;ze %alukgoArier t pl aft th4z Meal the ajPos'a%ian 41=3 hointesAna-! O'coAdards Lid epecifioGazle s of trio nivisLon of Envirosmi6mntal Management and the V9".gOf7& carservacion Servica and/or the forth Carolina Sail xnd Water Conservation C isaicn p4rsuanC to I S$A VCAC 2H.0=i7 .arid 15A NCAC bF .00Ol-.000S. 0AW following alemants (nd C mi eir eorvesponding nimum criteria bave been verified by me or other desigiAtof technical spec: %lists and are included in the playa as applwcable: minino-w sevarationz fburfcra): a-laquate quasltity and as mt of land for waste utiltzacic•n * use of third partyti) aacocs. cr e456a)ip of proper zras:e applioxcioa ecu t; tch�dstlo for' cisaireg et molieatianDl appltcatlan :8-86 r lcwtifi3 :aerie il00 C:W copural of 11.s •a *-%6%A%•g6 of , pollutants 9svm .4tortwaeer rumor evaAt6 iless ;aavar� than..tbe -Z'S-was:• 'e4-heir storm. . Mama of tac"uaieal vp-.zJ^ZIet - E; %A"vk pr:Lnt) t.,;..-- A::S13atibt� signature• a•� rate- Q�1., r:�1yt=t�ags•'C�=+teazr-r awn "M Ri..afRsf.}a■anoVWftMVffwC4a0l�arCR4!lRQftCliQlCl4 tamer/l�aQer A,Tra�e3L (we) understam %hF operation and ma.iatenanca procedures established SA the a0p: over) animal Weate •"xs 48ment plAn for the Cam named Above and rill ippl went these procedures. I (•ra) lfnaw that any sxpaAsian to Cho "Lati V design capacIL-Z of the'%easte treats,ent al OtcrCffa system or ear„Etsuation of. new faculties r+iil. raqurw 'a r,ew aartiticaci n rt 'be submittma tu—chs Ai �i•.ien of XnvironnCMt:al Kamgs aant be:ore the ;21BW xLs are stocked. I (we) alto undorstaad that the" m4s;z be no discharge c ff I vrste from thin cyyCaQ'a to ettrfaea Waters Of WIR scare oithe_ di.raccly e.ntq'..gr. A raaA-mane- Convey&ncn v: through sunufs irvm As storm. event lase severs them the 3S-year,'14-hour atom+. The approved plan Will be f4led at - the fa = &zd at the urfice of the local soil and ureter Conservation D. strieat . ' New.+ of 'Laze Signature:� ___.Deco s We -me or. rper, 1 r_ .)"fe: t rrrw omer f F1�asa print S�gaatura: �' Data. • v A ethaa7ge in '•arid ovn�rship requlrevnazifloat;-on :r is now coreLficatio„ the aooroved ptan it aim :f4edt vieh3n ap doy:d of a title transfer.- DO-( IM. INLY r X':Ep 4 - �, ANIri" WASTE YAXAG=IfE?TT Pl AS C2RTIFICAT-TON FOR E=ISTING PEZDLOTS Please returp tbs completed form to the Division of Envirc=ental Hanagemsnt at the addrsas on the =Averse aide of this form. r � Name of farm (Plea a pri t}: S L �i Mailing Address: i r Phone No.: - _ County,'Sof farm). ^ Fan location: Latitude and Longitude:; tb Qj /¢ !L6 (required). Also, please attach a copy of a county road map with location identified. +ype of operation (swine, layer, dairy, etc.) 1,',vr _ Design capacity (number of animals): Average size of operation (12.month population avg.): Average acreage needed for land application of waste (acres): .-���aaa�3aaa�atca=asiaatsi7�7Qa xsQaa7aaa�a�a:seseq��r: a.�sc�===rssc�a��azaa==e�aa-� Technical Specialint Certification As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, I certify that the existing animal waste management system for the farm named above has an animal waste Ai$iifiy`c1i,e,-i�. P an that mast-- the Cr.Crat-.. . --nd ntenance rtanl ards •`_7 specifications of the Division of Environmental Management and the USDA-Soi' Conservation Service and/or the North Carolina Soil a_nd Water Conservation Commission pursua_-ic to 15A NCAC 2H.0217 and 15A NCAC 6F .0001-.11005. The following elements and their corresponding minimu:-i criteria have been verified by me or other designated technical specialists and are included in the plan as applicable: minimu_•n separations (buffers) , adequate quantity and amount of land for waste utilization (or use of third party); access or ownership of prone= waste application equipment; schedule for timing of applications; application rates; loading rates; and the control of the discharge of pollutants from stornwater runoff events less severe than the 25-vear, 24-hour storm. Name of Technical specialist (Please Print): 11IC ON Affiliation (Agancv) Address: _-PO.�RAuIErL - S�_i S.z$3'79 Phone Nc.�,U �-3934— Signature: Date:? __--...a=awn ca�aaasa:aaaaa:ssasaesaas:saaa=�a�=�a�a�a=aaaaaoa=x=�� :3as=r..- O�.taer/2fanage_ 11grAnmant I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. 1 (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to 'be submitted to the Division of Environmental Management before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the scale either directly through a man-made conveyance or carougiz ruziufi Zrom a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed at the farm and at the office of the local Soil a-nd Water Conservation Distr_,.t_ :1 of Land ow (Please Prir�,) ; Date: Hama Hame ow^-�z rnt) :_"hrDIr1i JTJap o 5 NL;�aSe . Signature: 1, r Date: 4 @: A change in land ownership requireE notification or a new cert_ficaber. (if the approved plz: is changed) within 60 days of a title transfer Doi USE C-I;LY: r__Z,= 6NO -712 f t b State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director NCDENR NORTH CAROUNA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES December 30, 1999 RECEIVED Carroll's Foods Inc 7097 - Gibson Farm `j"'t! 1 4. 2000 8481 Gibson Road FAYETMMLLE Gibson NC 28343 PEG. OFFICE Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 83-28 Scotland County Dear Carroll's Foods Inc: This letter is being sent to clarify the recordkeeping requirement for PIant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludgestresiduals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. IRRI,IRR2, DRY1, DRY2, DRY3, SLUR], SLUR2, SLD1, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. Sincerel Kerr T. Stevens, Director Division of Water Quality cc: Fayetteville Regional Office Scotland County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycle&]0% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director March 23, 1999 CERTIFIED MAIL RETURN R EIP REQUESTED Attn: Howard Hobson Carroll's Foods Inc 7097 - Gibson Farm P.O. Drawer 856 Warsaw, NC 28398 A&IT V__F * 10C.9- 4m 40 0 NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NarURAL RESOURCES RECEvE w,q 2 5 1999 FAYE—r TEVI LLE REG. OFFICE Subject: Application No. AWS830028 Additional Information Request 7097 - Gibson Farm Animal Waste Operation Scotland County Dear Howard Hobson: The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address the following by April 22, 1999: 1. The narrative portion of the latest waste utilization plan for this farm states that small grain will be an option crop as there is a large N deficit. However, since the lagoon is designed for only a 90- day storage, you will need to have a cover crop during the winter months to apply the waste on. Please address how the storage of waste during the winter months will be handled or have your narrative portion revised so that small grain will be a require crop for proper waste utilization and storage_ Please note that all WUP revisions must be signed and dated by both the owner and the technical specialist. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter, must be submitted on or before April 22, 1999 or the Division will return your application as incomplete in accordance with ISA N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 363. Sincerely, i iJohi Soil Sci tist Non -Discharge Permitting Unit cc: Fayctteyille Regional Office, Water Quality Permit File P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director February 16, 1999 Howard Hobson RECEIVED 7097 -Gibson Farm 8481 Gibson Rd. Gibson NC 28343 F r* B 18 1999 FAYETTEVt LLE REG. OFFICE Dear Howard Hobson: 2FW V T A * • 2 AdZMEMENNEW&I A��� NCDENR NORTH CAROL.INA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Application No. 83-0028 Additional Information Request 7097 - Gibson Farm Animal Waste Operation Scotland County The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address and submit the following information by March 18, 1999: L The narrative portion of the latest waste utilization plan for this farm states that small grain will be an o tp ional crop as there is a large N deficit. However, since the lagoon is designed for only a 90- day storage, you will need to have a cover crop during the winter months to apply the waste on. Please address how the storage of waste during the winter months will be handled or have your narrative portion revised so that sttlall grain will be a requt'red `crop for proper waste utilization'and storage. Please note that all revisions or amendments made to the waste utilization plan (WUP) or a portion thereof are required to be signed and dated by both the landowner and the Technical Specialist before they are submitted for review. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter must be submitted on or before March 18, 1999 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 363. Sincerely, 4t_1__ JR Joshi Soil Scie tist Non -Di charge Permitting Unit cc: Fayetteville Regional Office, Water Quality Permit File P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director CERTIFIED MAIL RF,TURN EIPT REQUESTED arro 's Foods Inc 7097 - Gibson Farm 8481 Gibson Rd. Gibson NC 28343 Farm Number: 83 - 28 Dear Carroll's Foods Inc : July 31, 1998 A ilk? 17 • NCDENR NORTH CAROUNA DEPARTMENT OF ENVIRONMENT AND NXURAL ReSOURCES C.-1iG 0 iyio FAME T T EViL LE REG. Oi"FiG You are hereby notified that 7097 - Gibson Farm, in accordance with G.S. 143-215.1 OC, must apply for coverage under an Animal Waste Operation General Permit. Upon receipt of this letter, your farm has sixty (6Q days to submit the attached application and all supporting documentation. In accordance with hapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within sixty (60) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. If any of the general or operation information listed is incorrect please make corrections as noted on the application before returning the application package. The signed original application, one copy of the signed application, two copies of a general location map, and two copies of the Certified Animal Waste Management Plan must be returned to complete the application package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Non -Discharge Permitting Unit Post Office Box 29535 Raleigh, NC 27626-0535 If you have any questions concerning this letter, please call Sue Homewood at (919)733-5083 extension 502 or Jeffery Brown with the Fayetteville Regional Office at (910) 486-1541. S' erely, for reston Howar cc: Permit File (w/o encl.) Fayetteville Regional Office (w/o encl.) P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources James B. Hunt., Jr., Governor Jonathan B. Howes, Secretary November 12, 1996 Carroll's Foods Inc. 7381 - Gibson Farm 8481 Gibson Rd. Gibson NC 28343 SUBJECT: Operator In Charge Designation Facility: Carroll's Foods 7381 - Gibson Farm Facility ID#: 83-28 Scotland County Dear Farm Owner: mECEIVED NOV 121996' FAYt-TTEVILLE AFr• OFFICE Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly, requires a certified operator for each animal waste management system that serves 250 or more swine by January 1, 1997. The owner of each animal waste management system must submit a designation form to the Technical Assistance and Certification Group which designates an Operator in Charge and is countersigned by the certified operator. The enclosed form must be submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a certified operator for your animal waste management system is a violation of 15A NCAC 2H .0224 and may result in the assessment of a civil penalty. If you have questions concerning operator training or examinations for certification, please contact your local North Carolina Cooperative Extension Service agent or our office. Examinations have been offered on an on -going basis in many counties throughout the state for the past several months and will continue to be offered through December 31, 1996. Thank you for your cooperation- If you have any questions concerning this requirement please call Beth Buffington or Barry Huneycutt of our staff at 919/733-0026. Sincerely, A. Preston Howard, Jr., rector Division of Water Quality Enclosure cc: Fayetteville Regional Office Water Quality Files P.O. Box 27687. NvfcAn yam FAX 919-715-3060 Raleigh, North Carolina 2761 1-7687 Equal Opportunity/Affirmative Action Employer Voice 919-715-4100 50% recycled/10% post -consumer paper