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780098_CORRESPONDENCE_20171231
NUH I H UAHULINA Department of Environmental Qual Facility Waste Management Plan Changes Faun Io72, This farms Waste Management Plan has made the following changes: "-cJMnges--- - ❑ Wetted Acres ❑ Increased Acreage ❑ Decreased Acreage ❑ Changed Irrigation Design ❑ Change in Farm type ❑ Plan based on 3 Years On Farm Records ❑ Other Comments: Date i Murphy -Brown, LLC Grower(s): Farm Name: I Farm 06/08/2004 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Murphy -Brown, Lt_C 7072 Kotbeson Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 8800 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste Is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, lik tons, etc.): capacity Type Waste Produced perAnimal Total Farrow to Wean 3212 gal/yr galtyr Farrow to Feeder 4015 galtyr galtyr Farrow to Finish 10585 gaVyr gattyr Wean to Feeder 223 gaVyr gattyr 8800 Feeder to Finish 986 gaVyr_ 8,676,800 galtyr Total 8,676,800 g AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (ibs Capacq Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 lbslyr Ibstyr Farrow to Feeder 6.5 Ibslyr Ibstyr Farrow to Finish 26 lbs/yr Ibstyr Wean to Feeder 0.48 lbstyr Ibstyr 8800 Feeder to Finish 2.3 Ibs/yr 20,240 IbsJ r Total 20,240 lbstyr Applying the above amount of waste is a big job_ You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 72.3 Total N Required 1 st Year. 23940.3375 Total N Required 2nd Year 0 Average Annual Nitrogen Requirement of Crops 23,940.34 Total Nitrogen Produced by Farm 20,240.00 Nitrogen Balance for Crops: (3,700.34) The following table describes the specficabons of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 This plan does not include commercial fertilizer. the farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The Ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 ibs N / bushel B Hybrid Bermudagrass - Grazed 50 Ibs N / ton C Hybrid Bermudagrass - Hay 50 Ibs N 1 ton D Corn - Grain 1.25 Ibs N / bushel E Corn - Silage 12 Ibs N 1 ton F Cotton 0.12 Ibs N / Ibs lint G Fescue- Grazed 50 ibs N / ton H Fescue - Hay 50 Ibs N I ton I Oats 1.3 lbs N / bushel J Rye 2.4 Ibs N / bushel K Small Grain - Grazed 50 Ibs N / acre L Small Grain - Hay 50 Ibs N / acre M Grain Sorghum 2.5 Ibs N / cwt N Wheat 2.4 Ibs N / bushel O Soybean 4.0 Ibs N 1 bushel P Pine Trees 40 Ibs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications P r/animal Farm Tota Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 8800 Feeder to Finish 0.36 3168 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3168 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 15840 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 52 acreas of land. If you apply the sludge to com at a rate of 125 pounds per acre, you will need 126.72 acres of land. please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to property irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied_ In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan Invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr *inches 292 P2 Norfolk B 0.5 1 6of8 Additional Comments: The bermuda in this plan is a combination of hay & graze rates. At least half the bermuda will be removed as hay. 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 7072 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: Uwe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above, 11we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: -Murphy-Brown, LLC Signature: Date Name of Manager (if different from owner): 7-1 Signature: 110 �/� Date Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West PO Drawer 856 Warsaw, NC 28398 Telephone: (910} 293-3434 - - Signature: (AEI � b _% r6 8of8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Wastelnutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge .directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied_ Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels In the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 ANIMAL FACILITY ANNUAL CERTIFICATION FORM Certificate of Coverage or Permit Number NCA278098 County Robeson Year 2003 Facility Name (as shown on Certificate of Coverage or Permit) 7072 Operator in Charge for this Facility Jimmy Oxendine Certification # 17650 Land application of animal waste as allowed by the above permit occurred during the past calendar year X Yes No. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on how the animal waste was handled. Part I: Facifity Information: 1. Total number of application Fields []or Pulls ❑ (please check the appropriate box) in the Certified Animal Waste Management Plan (CAW -MP): F-UP-1 Total Useable Acres approved in the CAWMP 72.30 2. Total number of Fields ❑ or Pulls ❑ (phase check the appropriate box) on which land application occurred during the year: F-1/P-1 Total Acres on which waste was applied 72.30 3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites: 10,194.30 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and the permit: 25,649.00 S. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken off site during the year ❑ tons ❑ or gallons (please check the appropriate box) 6. Annual average number of animals by type at this facility during the previous year: NIA Information Provided by Mav 1 2004 7.Largest and smallest number of animals by type at this facility at any one time during the previous year: Largest Smallest (These numbers are for informational purposes only since th4--only permit limit on the number of animals at the facility is the annual average numbers) 8. Facility's Integrator if applicable: Murnhv Brown LLC Part IT: Facilitv Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT. THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTWE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. 1. Only animal waste generated at this facility was applied to the permitted sites during Yes ❑ No the past calendar year. 2. The facility was operated in such a way that there was no direct runoff of waste from 9 Yes ❑ No the facility (including the houses, lagoons/storage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility during the past [ Yes ❑ No calendar year. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during i Yes ❑ No past calendar year. 5. There was no PAN application to any fields or crops at this facility greater than the Yes ❑ No levels specified in this facility's CAWMP during the past calendar year. 6. All land application equipment was calibrated at least once during the past calendar year_ Yes ❑ No 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon was designed or reduce the lagoon's minimum treatment volume to less than the volume ❑ Yes ❑ No for which the lagoon was designed. a *NIA Will be done and on file by April 24, 2004 8. A copy of the Annual Sludge Survey Form for this facility is attached to the Certification. ❑ Yes ❑ No *N/A Will be done and on file by April 24, 2004 9. Annual soils analysis were performed on each field receiving animal waste during the Yes ❑ No past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year? Yes ❑ No 11. All required monitoring and reporting was performed in accordance with the facility's 7�J Yes ❑ No permit during the past calendar year. 12. All operations and maintenance requirements in the permit were complied with during Yes ❑ No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 13. Crops as specified in the CAWNIP were maintained during the past calendar year on all Yes ❑ No sites receiving animal waste and the crops grown were removed in accordance with the facility's permit. 14. AlI buffer requirements as specified on the permit and the CAW -NIP for this facility were Yes ❑ No maintained during each application of animal waste during the past calendar year. "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware tha there are significant penalties for submitting false information, including the possibility/)f �nVanVmprisonment for knowing violations." Permittee N Si itle (tvpe'or print) Signature of Operator in Charge (if different from Pennittee) o7-A --o Date Michael F. Easley, Governor William G. Ross Jr., Secretary Narth Caroli6a Department of Environment and Natural Resources Alan W. Klimek, P. E., Director Division of Water Quality April 9, 2003 Carroll's Foods Inc 7072 PO Box 759 Rose Hill NC 28458 Subject: Certificate of Coverage No. NCA278098 7072 Swine Waste Collection, Treatment, Storage and Application System Robeson County Dear Carroll's Foods Inc: On March 14, 2003, the North Carolina Division of Water Quality (Division) issued an NPDES General Permit for swine facilities. The General Permit was issued to enable swine facilities in North Carolina to obtain coverage under a single permit that addresses both State and Federal requirements. In accordance with your application received on February 13, 2003, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Carroll's Foods Inc, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with NPDES General Permit NCA200000. The issuance of this COC supercedes and terminates your COC Number AWS780098 to operate under State Non -Discharge Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the 7072, located in Robeson County, with an animal capacity of no greater than an annual average of 8800 Feeder to Finish swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until July 1, 2007. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed General Permit- Since this is a new joint State and Federal general permit it contains many new requirements in addition to most of the conditions contained in the current State general permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please-payPleaK-pay careful attention to the record keeping and monitoring conditions in this permit.� The Devices to Automatically Stop Irrigation Events Form must be returned to the Division of Water Quality no later than 120 days following receipt of the Certificate of Coverage. The Animal Facility Annual Certification Form must be completed and returned to the Division of Water_Quality by no later than March Ist of each year. Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 AWA Nt 6M Internet http:/lh2o.enr.state.nc_us/ndpu Telephone (919) 733-5083 Fax (919)715-6048 Customer Service Center An Equal Opportunity Action Employer Telephone 1 800 623-7748 50% recycled/10% post -consumer paper t If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual NPDES Permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely, for Alan W_ Klimek, P.E. Enclosures (General Permit NCA200000, Record Keeping and Reporting Package) CC" (Certificate of Coverage only for all cc's) Robeson County Health Department Fayetteville Regional Office, Water Quality Section Robeson County Soil and Water Conservation District Permit File NCA278098 Permit File AWS780098 NDPU Files V Nutrient Management Plan For Animal Waste Utilization 02-25-2001 This plan has been prepared for: Farm 7072 Carrolls Laurinburg P.O. Box 1767 Laurinburg, NC 28353 910-276-0648 This plan has been developed by: DAWN WILLIAMSON PRI VA TE P.O. BOX 856 WARSAW, NC 28398 910-592-0141 246 Developer Signature Type of Plan: Nitrogen Only with Manure Only Owner/Manager/Producer Agreement I (we) understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization plan for the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with this plan. Signature (owner) Signature (manager or producer) Date 1�t•as-b/ Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture - Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved By:t,,,,___ tU t c�,� Z-Z Technical Specialist Signature Date .................. .......... --- -...... ...................... .... ...... ........ ._..................................... .................... ............................. 525826 Database Version 1.05 Date Printed: 02-25-2001 Cover Page 1 Nutrients applied in accordance with this plan will be supplied from the following source(s): Commercial Fertilizer is not included in this plan. S7 Swine Feeder -Finish Lagoon Liquid waste generated 8,157,600 als/ ear by a 8,800 animal Swine Finishing Lagoon Liquid operation. This production facility has waste storage capacities of a roximatel 180 days. Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 18 800 Incorporated 32287 Injected 35557 Irrigated 20435 Actual PAN Applied Year 1 25649 Notes: In source ID, S means standard source, U means user defined source .....--...... --- ............................ ........ -- ...... ....... --. ......... ---- .....-- ...... ........ - .......... ... 525826 Database Version 1.05 Date Printed: 02-25-2001 Source Page 1 The Waste Utilization table shown below summarizes the waste utilization plan for this operation. This plan provides an estimate of the number of acres of cropland needed to use the nutrients being produced. The plan requires consideration of the realistic yields of the crops to be grown, their nutrient requirements, and proper timing of applications to maximize nutrient uptake. This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure or other by-products, commercial fertilizer and residual from previous crops. An estimate of the quantity of solid and liquid waste that will be applied on each Feld in order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the total manure applied is included in the table to ensure that the plan adequately provides for the utilization of the manure generated by the operation. Animal operations that generate liquid waste and utilize waste storage facilities (lagoons or holding ponds) may apply more or less waste in any given year than is annually generated by the facility. In order to determine whether the plan adequately utilizes the waste produced by the facility, the storage capacity table included in this plan should be reviewed to ensure that the design capacity of the storage facility is not exceeded during the planning period. Depending on the requirements of the crop and the nutrient content of the waste, some nutrients will likely be over or under applied if animal waste is being utilized. Waste should be analyzed before each application cycle and annual soil tests are required if animal waste is being applied. Soil tests should be used to balance the nutrient application amounts with the realistic yields of the crop to be grown. Nutrient management plans may require that the application of animal waste be limited so as to prevent over application of phosphorous when excessive levels of this nutrient are detected in a field. Waste Utilization Table Year I Tract Field Source I I.D. Soil Series Total Acre Use. I Acres Crop RYE RYE I Unit Applic. I Period Nitrogen PA Nutrient Req'd 1bs/A Comm. Fert. Nutrient Applied Ibs/A Res. (lbs/A) Applic, Method Manure PA Nutrient Applied Liquid Manure Applied (acre) Solid Manure Applied (acre) Liquid Manure Applied (Field) Solid Manure Applied (Field) N N N IbsA 1000 I Ral/A tons 1000 Rals tons 292 P2 S7 Norfolk 72.3 72.3 Bermuda ass Ha '6.7 1 Tons 3/1-9130 ' 305 0 0 Irri . 305 121.E 0.0 8,796.9 0.0 292 P21 S7 Norfolk 72.31 72.3 Small Grain Overseed 1.0 tTons 1011.3/31 1 0 Ol 0 Irri . 50 20.0 0.0 1,4421 0.0 Lagoon Liquids Total lied, 1000 gallons 10,239 Total Produced, 1000 Ilons 8,[58. Balance 1000 Fallow -2 081 Manure Solids 'total ArTlied, tons 0 Total Produced, tons 0 Balance tons 0 Notes: 1. In the tract column symbol -- means leased, otherwise, owned. 2. Symbol • means user entered data. ........................................................................................... ..-.... .......... .......... ................. .................................................................. ............................. ................... ................. 525826 Database Version 1.05 Date Printed: 02-25-2001 WUT Page t The Irrigation Application Factors for each field in this plan are shown in the following table. Infiltration rate varies with soils. If applying waste nutrients through an irrigation system, you must apply at a rate that will not result in runoff. This table provides the maximum application rate per hour that may be applied to each field selected to receive wastewater. It also lists the maximum application amount that each field may receive in any one application event. Irrigation Application Factors Tract 1292 Field Soil series Application Rate inches/hour Application Amount inches P2 1 Norfolk 0.50 i ........................................................................ ...... ......... ...._ ---- ........ .... -........... ............ ....... ............ ........... ----...... 525826 Database Version 1.05 Date Printed: 02-25-2001 lAF Page I The following Lagoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen concentrations for each source, the number of animals in the facility and the plant available nitrogen application rates shown in the second column. Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At clean out, this material must be utilized for crop production and applied at agronomic rates. In most cases, the priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting. Since nutrient levels are generally very high, application of sludge must be carefully applied. Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be used for sludge application. If this is not possible, care should be taken not to load effluent application fields with high amounts of copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes, phosphorous is a concern. Soils containing very high phosphorous levels may also be a concern. Lagoon Sludge Nitrogen Utilization Table Crop Maximum PA-N Rate Ib/ac Maximum Sludge Application Rate 1000 al/ac Minimum Acres 5 Years Accumulation Minimum Acres 10 Years Accumulation 1 Minimum Acres 15 Years Accumulation Swine Feeder -Finish Lagoon Sludge - Standard Gom 120 bu 1501 13.171 110.241 220.49 330.73 Hay 6 ton R.Y.E. 300 26.34 55.121 110.24 165.37 Soybean 40 bu 1601 14.051 103.35 206.71 310.06 ............ ................ ....................................................................................._.............._...--.............---.-............................................_............___ ........ ....... ___ .... -... .....- 525826 Database Version 1.05 Date Printed: 02-25-2001 Sludge Page 1 The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is defined as the date prior to applying nutrients to the first crop in the plan at which storage volume in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity of the facility. If the available storage capacity is greater than the design storage capacity, this indicates that the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicates that the planned application interval in the waste utilization plan is inconsistent with the structure's temporary storage capacity. Available Waste Storage Capacity Source Name Swine Feeder -Finish Lagoon Liquid 1 Design Storage Capacity (Days) Start Date 9/15 180 Plan Year Month Available Storage Capacity (Days) l 1 80 l 2 65 1 3 67 1 4 76 1 5 124 1 6 173 1 7 221 1 8 269 1 9 259 1 10 241 1 11 1 224 1 12 1 199 * Available Storage Capacity is calculated as of the end of each month. 525826 Database Version 1.05 Date Printed: 02------ 25 ------ 2001 Capacity Page 1 Required Specifications For Animal Waste Management 1, Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design fold that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a ..... ......... ...................... -........ .................... ............... .... ..._....... --- ...........-. -..............................--............................ 525826 Database Version 1.05 Date Printed: 02-25-2001 Specification Page 1 method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is ( applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer that 25 feet to perennial waters. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied ar agronomic rates in a manner that causes not runoff or drift from site. _.......................... ........... -- .............. _ .......... ...... ................. ..... -..-............... ..._............. ......... ....... . 525826 Database Version 1.05 Date Printed: 02-25-2001 Specification Page 2 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected ? on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these 525826 Database Version 1.05 Date Printed: 02-25-2001 Specification Page 3 metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. _................................ ....... ......-- ..................I........................................................... -. _-.- ......... --.-- ....._. 525826 Database Version 1.05 Date Printed: 02-25-2001 Specification Page 4 Crop Notes The following crop note applies to field(s): P2 Bermudagrass Coastal Plain, Mineral Soil, Moderately Well Drained. Adaptation: Well -adapted. In the Coastal Plain, hybrid bermudagrass sprigs can be planted Mar. 1 to Mar. 31. Cover sprigs 1" to 3" deep (1.5" optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and wind. For Coastal and Tifton 78 plant at least 10 bu/ac in 3' rows, spaced 2' to 3' in the row. Generally a rate of 30 bu/ac is satisfactory to produce full groundcover in one or two years under good growing conditions. Tifton 44 spreads slowly, so use at least 40 bu/ac in 1.5' to 2' rows spaced V to 1.5' in row. For broadcast/disked-in sprigs use about 60 bu/ac. Soil test for the amounts of lime, phosphorus, potassium and micronutrients to apply preplant and for annual maintenance. Apply 60 to 100 lb/ac N in the establishment year in split applications in April and July. For established stands apply 180 to 240 lb/ac N annually in split applications, usually in April and following the first and second hay cuts. Reduce N rates by 25% for grazing. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for more information or consult your regional agronomist or extension agent for assistance. The following crop note applies to field(s): P2 Small Grain: CP, Mineral Soil, medium leachable In the Coastal Plain, oats and barley should be planted from October 15-October 30, and rye from October 15-November 20. For barley, plant 22 seed/drill row foot and increase the seeding rate by 5% for each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable seeding rate modifications in the current NCSU "Small Grain Production Guide". Also, increase the initial seeding rate by at least 10% when planting no -till. Oats should be planted at 2 bushels/acre and rye at 1-1 1/2 bushels/acre. Plant all these small grains at 1-1 I/2" deep. Adequate depth control is essential. Review the NCSU Official Variety "green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions. Apply no more than 30 lbs/acre N at planting. Phosphorus and potash recommended by a soil test can also be applied at this time. The remaining N should be applied during the months of February -March. .......................... ......... _......... ..... -.................................. ......... ....... - ................ ..._.... .......... . ..... ....._.................. - - .................. 525826 Database Version 1.0 Date Printed: 02-25-2001 Crop Note Page 1 .' r / ,� •' •'•+ter j�,. �^� �, ,T 1: . } a� j, • 1. - -~"Iry � �� ���� �;-�_ � J..w• -tom •� - - - ram`{ ' ,,-• !. , y7_.t ,• t� jai 1.. 'li !_' t `..�. �[ ' ,1- _ State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Carroll's Foods Inc 7072 PO Drawer 856 Warsaw NC 28398 Dear Carroll's Foods Inc: 0"FA • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES December 30, 1999 � 1/E D . 1 5 2000 FAY ET a(i L L E -RE;G. OFFICE:: Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 78-98 Robeson County This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. IRR1, IRR2, DRY1, DRY2, DRY3, SLUR I, SLUR2, SLD1, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571 _ Sincerel , Kerr T. Stevens, Director Division of Water Quality cc. Fayetteville Regional Office Robeson County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director CERTIFIED MAIL RETURN RECEIPT REQUESTED Carroll's Foods Inc 7072 PO Drawer 856 Warsaw NC 28398 Dear Carroll s Foods Inc: 11kF.'WA IT NCDENR NORTH C4ROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES December 6,1999 1 1999 FAY E l i PA11_ L REC. CFF_11__"E Subject: Conditional Approval Animal Waste Management System Facility Number 78-98 Robeson County Our records indicate that your facility was conditionally certified in order to fulfill the requirements of completion of your Certified Animal Waste Management Plan Certification. This letter is to inform you of your unresolved conditional approval status. Any facility receiving a conditional approval must notify Division of Water Quality (DWQ) in writing within 15 days after the date that the work needed to resolve the conditional certification has been completed. Any failure to notify DWQ as required, subjects the owner to an enforcement action. As of December 6, 1999, we have no record of any information from you, advising us of the status of your conditional approval. Therefore, please fill out the attached form and have your technical specialist and landowner sign the form in the appropriate areas. The completed form must be submitted to this office on or before 45 days of receipt of this letter. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to provide DWQ with proper notification of your conditional certification status or possible failure to comply with the requirement to develop and implement a certified animal waste management plan by December 31, 1997. If you have any questions regarding this letter, please do not hesitate to contact me at (919) 733-5083 extension 571. Sincerely, Sonya L. Avant Environmental Engineer cc: Fayetteville Regional Office Robeson County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6049 An Equal Opportunity Affirmative Action Employer 50% recycle&10% post -consumer paper NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES FAYETTEVILLE REGIONAL OFFICE September 14, 1998 Leslie Stutts PO Box 1767 Laurinburg, NC 28353 SUBJECT: Operation Review Notice of Referral Farm #7072 Facility No. 78-98 Robeson County Dear Mp. Stutts, On September 10, an Operation Review was conducted on Farm #7072, facility no. 78-98. This Review, undertaken in accordance with G.S. 143-215-10D, is one of two visits scheduled for all registered livestock operations during the 1998 calendar year. The Division of Water Quality will conduct a second site inspection. During the Review, it was noted that the farm has a conditional certification for the irrigation system until Dec. 30, 1997. The spray fields have been flagged but irrigation lines have not been installed. The Division of Water Quality will be notified of the conditional certification running out on the irrigation system installation. Also, please contact the irrigation company concerning a possible date for installation of irrigation lines. You are strongly encouraged to contact your certified technical specialist for help. You may also want to contact your local Soil and Water Conservation District Office since they may be able to provide you with additional technical and/or financial assistance to implement corrective best management practices. Please remember that in order for your facility to be in compliance with environmental regulations, animal waste cannot be discharged into the waters of the State, and the animal waste collection, treatment, storage and disposal systems must be properly sized, maintained and operated under the responsible charge of a certified operator. The Division of Soil and Water Conservation appreciates your cooperation with this Operation Review- Please do not hesitate to call me at 910/486-1541 extension 292 if you have any questions, concerns or need additional information. S-ker Ir,cco loth Environmental Specialist II _.. cc: DWQ-Fayetteville Regional Office ` Robeson County SWCD Carrolls' Foods Inc. DSWC Regional Files Qa � �q ' 225 GREEN STREET, SUITE 714, FAYETTEVILLE, NORTH CAROLINA 28301-5043 PmoNx 910-466-1541 FAX 914-4a6-0707 AN EQUAL OPPORTUNITY/AFFIRMATIVE ACTION EMPLOYER- 50% RECYCLEd110% POST -CONSUMER PAPER Facility Number 78 98 Date of Inspection 9-10-98 Time of Inspection 11:00 24 hr. (hh:mm) [] Registered ® Certified © Applied for Permit ® Permitted 113 Not O erational Date Last Operated: Farm Name: 7lI72..................... ... County: FWbeson............................................ FRO ............. OwnerName: ................................................... lu............ .................. Phone No: 910.-.293:73,43.4 .......................................................... Facility Contact: Lcsllc.,S:tutlEs.................................................... Title: Man=.r ................................. Phone No: 2.7".64.$ ................................ . Mailing Address: FQ.Dxaw.f r..8SC....................... Onsite Representative. J. ra=.....Qxgixdj>xe............ Certified Operator:Ccclll.H................................... Fa.Ul.................... Location of Farm: ......................... Warsaw ..NC.......................................................... Z839.& ............. Integrator: CarroE .Q.uddu............... Operator Certification Number: jL_765,Z............................. �ak�e N.LQ.sQu tFx.nf ll4atn�n.aprpxa�.z. nail�cs.lta.x..) $9...Faxes.is.�er�.n�a�rt>x.sidc..alf.Sx.� l#4..apptro�.. �.iaailcs.irar�n.,Tcx.�'C. > 3Q... kSX:.1189................................................................................................................... ......... Latitude 34 • 41 25 - Longitude 79 • 20 00 &° Swine Capacity Population ❑ Wean to Feeder ® Feeder to Finish 8800 Farrow to Wean El Farrow to Feeder Lj Farrow to Finish is Boars Design Current Design Current Poultry Capacity Population Cattle Capacity Population ❑ Layer I I I ❑ Dairy I I d ❑ Non -Layer I I I JE1 Non -Dairy ❑ Other Total Design Capacity 8,800 Total SSLW Number of Lagoons 1 Holding Ponds�� ❑Subsurface Drains Present ❑ i agoon Area I0Spray Field Area ❑ No Liquid Waste Management System General 1. Are there any buffers that need maintenance/improvement? ❑ Yes ® No 2. Is any discharge observed from any part of the operation? ❑ Yes ® No Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made? ❑ Yes ® No b. If discharge is observed, did it reach Surface Water? (If yes, notify DWQ) ❑ Yes ® No c. if discharge is observed, what is the estimated flow in gal/min? n/a d. Does discharge bypass a lagoon system? (If yes, notify DWQ) El Yes ®No 3. Is there evidence of past discharge from any part of the operation? ❑ Yes ® No 4. Were there any adverse impacts to the waters of the State other than from a discharge? ❑ Yes ®No 5. Does any part of the waste management system (other than lagoons/holding ponds) require ® Yes ❑ No maintenance/improvement? b. Is facility not in compliance with any applicable setback criteria in effect at the time of design? ❑ Yes ® No 7. Did the facility fail to have a certified operator in responsible charge? ❑ Yes OR No 7/25/97 Continued on back ,LF2Ci1iV Number: 78-98 1 Date of Inspection 1 9-10-98 J 8. Are there lagoons or storage ponds on site which need to be properly closed? ❑ Yes ® No Structures (Lagoons.Holdin2 Ponds, Flush Pits, etc.) 9. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Yes ® No Structure 1 Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Identifier: Freeboard (ft); ..Q.................. 10. Is seepage observed from any of the structures? ❑ Yes ® No 11. Is erosion, or any other threats to the integrity of any of the structures observed? ❑ Yes ® No 12. Do any of the structures need maintenance/improvement? ❑ Yes ® No (If any of questions 9-12 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 13. Do any of the structures lack adequate minimum or maximum liquid level markers? ❑ Yes ® No Waste Application 14. is there physical evidence of over application? ❑ Yes ® No (If in excess of WMP, or runoff entering waters of the State, notify DWQ) 15. Crop type......CoA5italj3pxmuda..Grass....... S.mll.Graau.4Y.1 CaL.Bu]ty................................................................................................................ 16. Do the receiving crops differ with those designated in the Animal Waste Management Plan (AWMP)? ❑ Yes ® No 17. Does the facility have a lack of adequate acreage for land application? ❑ Yes ® No 18. Does the receiving crop need improvement? ❑ Yes ® No 19. Is there a lack of available waste application equipment? ® Yes ❑ No 20. Does facility require a follow-up visit by same agency? ❑ Yes ® No 21. Did Reviewer/Inspector fail to discuss review/inspection with on -site representative? ❑ Yes ®No 22. Does record keeping need improvement? ❑ Yes ❑ No For Certified or Permitted Facilities Only 23. Does the facility fail to have a copy of the Animal Waste Management Plan readily available? ❑ Yes ® No 24. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes ®No 25. Were any additional problems noted which cause noncompliance of the Permit? ❑ Yes ®No No.violations-or. defieiencies.were-noted during this visit. fur, You will receive no ther correspondence; about this;visit.. y other co ts�or an mments: Comments (refer to question#}:.Explain any YES answers and/or any recommendsion' Use drawings of facility to better explain situations. (use additional pages as necessary): 5, 19- Lagoon had -- 60" of freeboard. Farm has a conditional certification for irrigation system until Dec. 30, 1997. Spray fields have been flagged but irrigation lines have not been installed. Division of Water Quality will be notified of conditional certification running out on irrigation system installation. Need to contact irrigation company concerning possible date for installation of irrigation lines. Reviewer/Inspector Name Scott it 1 RevieweriInspector Signature: A A Date: Farility NnrnhPr! 7R-9R I n,.to .,f me peti— O�1 /lTOlt 1 State of North Carolina Department of Environment and Natural Resources Division of Water Quality .lames B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Carroll's Foods Inc 7072 PO Drawer 856 Warsaw NC 28398 Dear Carroll's Foods Inc: A iffl,!WAA NCDENR NORTH C.AROLINA DEPARTMENT OF ENVIRONMENT AND NAruRAL RESOURCES June 26, 1998 R E C E I V E tii� ;lit 171993 FAYETTEVIL: REG.OFF11 , Subject: Reissuance of Certificate of Coverage No.AWS780098 7072 Swine Waste Collection, Treatment, Storage and Application System Robeson County The Division of Water Quality modified the Swine Waste Operation General Permit originally issued to this facility on September 29, 1997. In accordance with the issuance of the revised General Permit, we are forwarding this Certificate of Coverage (COC) to Carroll's Foods Inc, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG 100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the 7072, located in Robeson County, with an animal capacity of no greater than 8800 Feeder to Finish and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003, and shall hereby void COC No AWS780098 dated September 29, 1997. The COC shall hereby incorporate by reference any specific conditions of the previous COC issued to this facility. The purpose of this COC is to allow coverage under the revised General Permit. Please review the revised General Permit (enclosed) and pay particular attention to Condition II.10 regarding tree removal from lagoon embankments, Condition III.I regarding inspection frequency of the waste treatment, storage and collection system and Condition 1II.6 regarding notification requirements for system failures, spills and emergencies. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-2I5.6C including civil penalties, criminal penalties, and injunctive relief. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS780098 7072 Page 2 Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If -any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541 _ If you need additional information concerning this COC or the General Permit, please contact J. R. Joshi at (919) 733-5083 ext_ 363. Sincerely, R for A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Robeson County Health Department Fayetteville Regional Office, Water Quality Section Robeson County Soil and Water Conservation District Permit File State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director September 29, 1997 Donald P. Butler Farm 7072 PO Drawer 856 Warsaw NC 28398 A m 3W LT, " 74 C)EHNR Y rIr. 1 0 1 1997 FAt+��_TT_0PLLE Fsir 3 Drr Subject: Certificate of Coverage No. AWS780098 Farm 7072 Swine Waste Collection, Treatment, Storage and Application System Robeson County Dear Donald P. Butler: In accordance with your application received on September 16, 1997, we are forwarding this Certificate of Coverage (COC) to Farm No. 78-98, authorizing the operation of an animal waste collection, treatment, storage and land application system in accordance with the State's General Permit (attached). This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Farm 7072, located in Robeson County, with an animal capacity of no greater than 8800 Feeder to Finish and the application to a minimum of 64.7 acres of land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until December 31, 2001. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. P.D. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363_ Sincerely, . Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Robeson County Health Department Fayetteville Regional Office, Water Quality Section Robeson County Soil and Water Conservation District Permit File State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director CERTIFIED MAIL RETURN RECEIPT REQUESTED Carroll's Foods Inc 7072 PO Drawer 85b Warsaw NC 28398 Farm Number: 78-98 Dear Carroll's Foods Inc: August 14, 1997 R EC EI V REG.AETA �lq.t.. You are hereby notified that 7072, in accordance with G.S. 143-215.10C, must apply for coverage under an Animal Waste Operation General Permit. Upon receipt of this letter, your farm has thirty d_ Ays to submit the attached application and all supporting documentation. In accordance with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within thirty (30) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. If any of the general or operation information listed is incorrect please make corrections as noted on the application before returning the application package. The signed original application, one copy of the signed application, two copies of a general location map, and two copies of the Certified Animal Waste Management Plan must be returned to complete the application - package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Permits and Engineering Unit Post Office Box 29535 Raleigh, NC 27626-0535 If you have any question concerning this letter, please call J R Joshi at (919) 733-5083 extension 363 or Ed Buchan with the Fayetteville Regional Office at (910) 486-1541. Sincerely, A. Preston Howard, Jr., P.E. cc: Permit File (w/o encl.) Fayetteville Regional Office (w/o encl.) P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper �YState of North Carolina Department of Environment, Health and Natural R�� i V E D Division of Water Quality 1TYSEC710" Non -Discharge Permit Application Farm / Survey SEP 15 1997 (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINA fan -Discharge PF,rrr,;n; 1 General Permit - Liquid Animal Waste perations. . The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any questio unanswered- . Application Date: HL—qy 0 S 1997 I. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the spryce provided nleit to each item.�::a:. ADnlicants Initials I . One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 2. Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is disposed; 3. Two copies of the Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, one must be completed prior to submittal of a general permit application for animal waste operations. I1. GENERAL INFORMATION: I. Farm's name: 7072 2. Print Land Owner's name: Carrall'sFoods Inc 3. Land Owner's Mailing address: PQ_Drawer 8'S $66 6 _ City: Warsaw NC Zip: 28398 _ Telephone Number: 910-293-3434 4. County where farm is located: Robeson 5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): Take NC 1_30 south of Maxton approx 2 miles to Sr 1189. Farm is on north side of Sr 1189 approx. I miles from Jet NC 130 & Sr 1189 6. Print Farm Manager's name (if different from Land Owner): Leslie L. Stutts _ 7. Lessee' me aior name (if applicable; please circle which type is listed): Carroll's Foods Inc 78 - 98 FORM: AWO-G-E 2/26/97 Page 1 of 3 III. OPERATION INFORMATION: 1. Farm No_: 78-98 2. Operation Description: Swine operation Feeder to Finish 8800 - Certified Design Capacity yes; no. if no, correct below using the design capacity of the facility Is the above information correct? E Type Qf Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No, Qf Animals 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish g S o D 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: No. of Animals: 3. Acreage cleared and available for application: 25_; Required Acreage (as listed in the CAWMP): ,�i _ �o�• 4. Number of Lagoons: I ; Total Capacity. 1768614 _ Cubic Feet (ft3) Number of Storage Ponds: _^ ; Total Capacity: Cubic Feet (ft3) 5. Is animal waste being applied on any field which has subsurface drains? YES or (please circle one) 6. Are subsurface drains present in the vicinity of or under the lagoon? YES or (please circle one) I V . APPLICANT'S CERTIFICATION: I, (� Q S _ t)� Q()d £a ,=C9C •_ (Land Owner's name listed in question II.2), attest that this application for C A"" oll .S 1� IQ iLM -tL— I p I L (Farm name listed in question II.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be return me as incomplete. Signature & kmtDate - i a, q n POQ . Fp 6&5 "L A( C V . MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) I, (Manager's name listed in question 11.6), attest that this application for C(Nk ►!i I , pli kA& A Dnn_ - (Farm name listed in question II.1) has been reviewed by me and is accurate and complete to the best of niy knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FORM. AWO-G-E 2/26/97 Page 2 of 3 State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality Non -Discharge Permit Application Form / Survey (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Liquid Animal Waste Operations DIVISION OF WATER QUALITY REGIONAL OFFICES (2/97) Asheville Regional WQ Supervisor 59 Woodfin Place Asheville, NC 28801 (704) 251-6208 Fax (704) 251-6452 Avery Macon Buncombe Madison Burke McDowell Caldwell Mitchell Cherokee Polk Clay Rutherford Graham Swain Haywood' Transylvania Henderson Yancey Jackson Fayetteville Regional WQ Supervisor Wachovia Building, Suite 714 Fayetteville, NC 28301 (910)486-1541 Fax (910) 486-0707 Washington Regional WQ Supervisor 943 Washington Square Mail Washington, NC 27889 (919) 946-6481 Fax (919) 975-3716 Beaufort Jones Bertie Lenoir Camden Martin Chowan Pamlico Craven Pasquotank Currituck Perquimans Dare Pitt Gates Tyrell Greene Washington Hertford Wayne Hyde Mooresville Regional WQ Supervisor 919 North Main Street Mooresville, NC 28115 (704) 663-1699 Fax (704) 663-6040 Raleigh Regional WQ Supervisor 3800 Barrett Dr. Raleigh, NC 27609 (919)571-4700 Fax (919) 571-4718 Chatham Nash Durham Northampton Edgecombe Orange Franklin Person Granville Vance Halifax Wake Johnston Warren Lee Wilson Wilmington Regional WQ Supervisor 127 Cardinal Drive Extension Wilmington, NC 28405-3845 (910) 395-3900 Fax (910) 350-2004 Anson Moore Alexander Lincoln Brunswick New Hanover Bh den Richmond Cabarrus Mecklenburg Carteret Onslow Cumberland Robeson Catawba Rowan Columbus Pender Harnett Sampson Cleveland Staniy Duplin Hoke Scotland Gaston Union Montgomery >redell Winston-Salem Regional WQ Supervisor 585 Waughtown Street Winston-Salem, NC 27107 (910) 771-4600 Fax (910) 771-4632 Alamance Rockingham Alleghany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford FORM: AWO-G-E 2/97 Page 3 of 3 JLH 10 ' 97 03: 33PM CARROL!_' S MODS - r J P: 2i9 Animal Waste Management Plan Certification (Plem type or print all information that does not requite a signa=e) Name of Farm CIA g2 k D lLs J 7 D ? _Facility No: - Owner(s) Name: C' to I _&Q (I .�2 9--_jo-M k . ra c- Phone No:�' 112 -aAa, a434 Mailing Address: t" C b RrR usr=k_ $5 � U 1 �I -0 - q W _ Farm I-ocauon: Fourteen Digit Hydrologic Unit:_ 4e Latitude and Longitude: 41 ' 250 I _7F a gel_ 4o fg/ Counry:kQIQ5I) sI _ PIease attach a copy of a county road trap with location identified and describe below (13e specific: road names, directions, milepost, ctC.�. ` tkk r- N r 1311 wF „ Llllti, taxjatd AAAa gs- , . innJ EL Operation_ Type of Swine No_ of Animals Type of Poultry No. of Animals ❑ Wean to Feeder a layer Weeder to Finish 88=4:1 _ ❑ Pallets ❑ Farrow to Wean CI Farrow to Feeder , F ❑ Farrow to Finish ;'." Other rypenf UestouE: Type of Cattle No. of Animus 0 Dairy 0 Beef NwnbFr. of An n aiS. Acreage Available for Application: I S Required Acreage: 1> Number of Lagoons / Storage Ponds : 1 Total, Capacity: ) 6f 04- Cubic Feet (ft3) Are subsurface drains present on the farm: YES or 0 (please circle one) Owner / Manager Agreement I (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures_ I (we) know that any expansion to the existing design capacity of the wasm treatment and storage system or construction of new facilities Will acquire a new certification to be submitted to the Division of Environmenud Management before the ncv► animals arc stocked, I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe [hart the 25-year, 24-hour storm and there must not be rust -off from the application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy tine areas must be minimized using technical standards developed by the Natural Resources Conservation service. The approved plan will be filed at the farm and at the office of the local Soil and Rater Conservation District I (we) know that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requiirs written notification to DEM or a new certification (if the approved plan is changed) within (Q days of a title transfer - Name of La caner : &9Z4 S Signatur : (�' Date: Name of Manager(if Aerent from owne) Dids' PS/i"e S L. Signature: �-u - Date: 3-a V-7 7 AWC -- April 24, 1996 1 JUN 10 ' 97 03: 34PM CARROLL' S FOODS - ``' P Technical Specialist Certification I. As a tcchnical specialist designated by the North Carolina Soil and Water Conservadon Commission pursuant to 15A NCAC 6F .0005, 1 certify that the animal waste management system for the farm named above has an animal waste management plan that meets or exceeds standards and specifications of the Division of Environmental Management (DEM) as specified in 15A NCAC 2H_0217 and the USDA -Natural Resources Conservation Service (NRCS) and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001-.0005. The following elements are included in the plan as applicable. While each category designates a technical specialist who may sign each certification (SD, SI, WUP, RC, I), the technical specialist should only certify parts for which they arc technically competent. IL Certification of Design A) Check the appropriate box a Existing facility without retrofit (SD or WUP) Storage volume is adequate for operation capacity; storage capability consistent with waste utilization requirements. 3"" New, expanded or retrofitted facility (SD) Animal waste storage and treatment structures, such as but not lirrdted to collection systems, lagoons and ponds, have been designed w rrtgWvter44!d the minimum standards and specifications. Name of Technical Specialist (Please Addnss(AgeneY)= �ic�• SwLugs. t<,e,�L O34 = Phone No_: - n Signature: _ =F •`' Date: B) Land_Analiration Site (WUP) ''*,,Dro p t"%%.��` The plan provides for minimum separarionsv NJI r ); adequate amount of land for waste urilization; chosen crop is suitable for waste management; hydraulic and nutrient loading rates. Name of Technical Specialist (Please Print): !-6WAg-0 . L _ L�226P j Affnliation:�,A zeu�'s �on�5`Y±•' e. ... . ., _ - , , Address(Agency): 5c-, W4tcqw. N .t . Phone No.:4/4, a91 -34 Signature: , _ 1& �,�Qm�� _ . Date: a 6 C) Ruj3aff Corargisfrom FjqeLWLLpts Chrtk rhr appropnwe box U'Facili"t xrcrior lots,(SD or WUP or RC) This facility does not contain any exterior lots_ 0 Facility a►ith_Qxterior lots (RC) Methods to minimize the run off of pollutants from lounging and heavy use areas have been designed in accordance with technical standards developed by NRCS_ Naive of Technical Specialist (Please Print): t Affiliation: C'A-4&&(S T;op5 M*rc Address(Agency): p� 1Jr:lz 85� t11,�,+CSu_1� �I. t•.3Q8 Phone No.::2ffl 243-3423W- Signature--us� �.� _ . _ _ Date:_ AWC -- April 24, 1996 JUN 10 197 03:34PM CAL'S FOODS P.4/9 D) AU121acation at3d F-TaCSjUBffJEquiR=nt Check the appmpriare bes D Existing facility,with existing waste a lication egjair2ineng (WUP or I) Animal waste application equipment speed in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply baste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates, a schedule for timing of applications has been established: required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan)- G New or expanded facility: or exisringrf ipility without;?jstinF. waste analication2guipmcm a) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a Schedule for timing of applications has bee-4 established; required. buffers can be maintained, calibration and adjustment guidance are contained as pan of the plan). � E r� rrxx e N Me fir' A Name of Technical Specialist (Please Print): �iLyA Affiliation: �u 's F,.,pj mac- Address(Agency)h. A hoIIe Na.: g/1��296 34� Signature: III. Certification of Installation A) Install on New, gnanded ar retrofitted facility- (SI) Animal waste storage and treatment strucwres, such as but not limited to lagoons and ponds, have been installed in accordance with the approved plan to meet or exceed the minimum standards and specifications. For exisdngfaci hies wiihoul re&vfrts, no certification is necessary - Name of Technical Specialist (Please Prin Affiliation: 1y� F�.,� Arlati Signature:. 5> Phone No.: - _ Date: �!GrNE %otmgsts," AWC -- Ap6124, 1996 3 JUN 10 '97 03:35PM CRRROLL'S FOODS P.5/9 B) ].md _A.Rnlication Site CWUP) Check the appropriare box J The cropping system is in place on all land as specified in the animal waste management plan. @r'�'Conditianal Approval: all required land as specified in the plan is cleared for planting; the cropping system as specified in the w=e utilization plan has not: been establis ed and the owner has committed to establish the vegetation as specified in the plan by (month/day/year); the proposed cover crop is appropriate for compliance with the waste utilization plan. O Also check This box if apprapnaxe . if the cropping system as specified in the plan can not be established on newly cleared land within 30 days of this certification, the owner has committed to establish an interim crop for erosion control; . L.^iJ %,w � fie= eIffA% �d -� sa +s add r�g� a kot fa b E Name of Technical Specialist {Please Prig jiw�t �d BSaar Affiliation: J204496l1.'S 1�oD5 �i�[C • _ _ _ Address(Agency): AV do►. 6 L4 14 - 2$3S8 Phone No_: /o _-,4Fr3—3¢39t- Signature: Daze:_ 6 This following signature block is only to be used when the box for conditional approval in IM B above has been checked, I (we) certify that I (we) have committed to establish the cropping system as specified in my (our) waste utilization plan, and if appropriate to establish the interim crop for erosion control, and will submit to DEM a verification of completion froze a Technical Specialist within 15 calendar days following the date specified in the conditionals ceruficatiotu_ I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land Date: '3 `14_q,l tinR. `p+ew.Dtt'5 DDd5, l�Cs Name of Manager(if different t p owner): sf'e .4 S, Date: -?- 7 C) Rujaoff Controls fromats (RC) Facility with exterior lots Methods to minimize the run off of pollutants from lounging and heavy use areas have been installed as specified in the plan:.: •r t �. iI Far facilities without` exterior lGlsr noxerbfcation is necessary. a_ Name of Technical Specialist (Plead Flint): 1 ` tiff liation: •. Address(Agency)_ Phone No.: Signature: Date: AWC -- April 24, 1996 4 .TUN 10 '97 03:33PM CARROLL'S FODAS - P.6/9 D) Agba icationand_HandlinE Equipment installa ion (WU'P or I) Check vre appropriate black © Animal waste application and handling equipment specified in the plan is on site and ready for use; calibration and adjustment materials have been provided to the owners and are contained as part of the plan. ❑ Animal waste application and handling equipment specified in the plan has not been installed but the owner has proposed leasing or third party application and has provided a signed contract; equipment specified in the contract agrees with the requirements of the plan; required buffers can be maintained; calibration and adjustment guidance have been provided to the owners and are contained as part of the plan - Conditional approvaLknimal waste application and handling equipment specified in the plan has been purchased and will be on site and installed by bEc . 3p _ 199 7 _ (month/day/year); there is adequate storage to hold the waste until the equipment is installed and until the waste can be land applied in accordance with the cropping system contained in the plan; and calibration and adjustment guidance have been provided to the owners_ and are contained as part of the plan. Name of Technical Specialist (Please Print): wJ.ag _ L. L-6 8s o --I _ Affiliation- r, Ay R ^it s = a zs. Sxe _ . Addiess(Agency): An . DPa sew f35& . •C. 2,S 3S8 Phone No-: 916 25F3 3Q30- Signanue; W f- The following signature block is only to be used when the box for conditional approval in M D above has been checked. I (we) certify that I (we) have comnutmd to purchase the animal waste application and handling equipment as specified in my (our) waste management plan and will submit to DEM a verification of delivery and installation from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land Signature., Name of +�0%k- different t`r[ 'J 4�nogds_ .i. s,S.4C• Date: 3 -IA -RI Date_ i 7 Please return the completed form to the Division of Environmental Management at the following address; Department of Environment, health, and Natural Resources Division Of Environmental Management Water Quality Section, Compliance Group P.O. Box 29535 Raleigh, NC 27626-0535 Please also remember to submit a copy of this form along with the complete Animal Waste Management Plan to the local Soil and 'Water Conservation District Office and to keep a copy in your riles with your Animal Waste Management Plan. A.WC -- April 24, 1996 JUN 10 197 03 = 3GPII CARROLL' S FOODS P:7,�9 Animal Waste Management Plan Certif cation. ATTACHMEL�IT_ Name of Farm: C_ *nr_ao dl jl- o i PacilRy No: Owner(s) Name; . - e • Phone No: q i a - a-gz 414 Mailing Address: _�c Aoj!�,,%Gj, 42- 3 rrsoot IL Certxf ficaciion of Design - D) Application and Handling Equipment New or expanded facility,►: or existingfaciliry without existYng~waste anvlieation rwiptnent ('WUP or I) Animal waste application equipment specified in the plan has been either field calibrawd or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan_ (application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates, a schedule for timing of applications has been established; required buffers can be maintained and calibration and adjustrnent guidance are contained as part of the plan). Name of Technical Specialist (Please Print): wR,_n 16is5nu Affiliatian:C' i� Eafls, � Address(Agency):lb _D+ta+_wk 656, Iksaw. A.0 a Phone No.: 4 a � -34-V Signature:L,I1 Date: If the technical specialist chooses to use this Attachment to certify the design of a new or expanded facility; or existing facility without existing waste application equipment, it must be attached to the completed Animal Waste Management Certification Form (AWC- April 24, 1996). The technical specialist must also write in the words "See Attachment" in Part II. D. of the Certification Form to notify the review agencies that the Attachment has been used_ This Attachment will not be acceptable past the effective date of the new MRCS Technical Standards. AWC(A) - May 3, 1996 TECHNICAL SPECIALIST FOR ANIMAL WASTE MANAGEMENT CERTIF'ICAT16N 1365IaNAT1014 CATMORY COOK ARIKA OF AUTHORITY Collection, Storage, SD (design) lagoons, storage ponds, dry stacker, storage structures, and/or Treatment SL (installation) composters, pushoff ramps, curbing and other similar structures Waste Utilization Plan WUP - design and installation (development and implementation) of land application plans including crop and acreages available to meet nutrient budget, hydraulic and nutrient loading rates, placement of application site buffers - measurement of existing storage volume - confirmation of existence and compatibility of land application equipment with waste utilization plan - cartiEication of cropping systems - confirmation of absence of exterior lots - confirmation of sludge and effluent removal and application at agronomic rates for lagoon closure Runoff Controls RC - design and installation aE filter strips, grans channels, and related bmpa used to reduce runoff from exterior lots (primarily dairy operations) Irrigation Equipment I - design and installation of irrigation systems to include pipe size, pump horsepower, nottle size, system layout, thrust blocks, etc. and operation plan to meet criteria of Waste Utilization Plan (hours per set., etc.) Technical Specialists are designated by the Soil and water Conservation Commission pursuant to 15k NCAC 6F.0005 Technical Specialists should only certify parts of a plan for which they are technically competent, im m 3 LO 8 Cl 0 JUN 10 197 03:36PM CARROLL'S FOODS P.9i9 Animal Waste Management Plan Certification L L ►v On May 1, 1996 the Soil and Water Conservation Commission voted to delay the effective date of the new Natural Resources Conservation Services (NRCS) Technical Standards from June 1, 1996 until September 1, 1996. One of the main reasons for this decision was to allow addition time for the technical specialist to incorporate these new standards into projects that are currently being designed. Another reason was the need to allow time for additional technical specialist to receive designation from the Soil and Water Conservation Commission as Irrigatidn Specialist. This delay allows a design to be certified under the current NRCS standards until September 1, 1996. Since Part II. D. of the Animal Waste Management Plan Certification (Form AWC -- April 24, 1996)- was based _on the requirements of MRCS's new standards, it may not be appropriate for all new or expanded facility; or existing facility without existing waste application equipment. Therefore this Attachment has been developed for those cases when the level of design meets the requirements of the current standards but does not meet the level of detail that will be required by the new standards_ While it is not a requirement, it is strongly encouraged that the design follow the new standards and be certified by a technical specialist with a designation as an Irrigation Specialist_ In rhose cases, the certification in Part IL D. would be appropriate and this attachment would not we used. This Attachment will not be acceptable past the effective date of the new NRCS Technical Standards_ NUN 10 ' 97 03:33PM CARROLL'S ROODS CARROLL'S FOODS, INC. P. O. Drawer 856 Warsaw, North Carohma 28398 910-293-3434 910-293-7551 (Fax) FAX TRANSMIT! AL SHEET DATE. ° l q -r - FROM: FAX NUMBER L4,o&L rA laoat6 E)pFt C s NUMBER OF PAGES SUBJECT: P-rUt-1 T--t CA TI Ur,% 7D-7 Z How Crop Gun Cart with galvanized body is standard equipment. An optional Low Profile Gun Cart Is also available. Low Profile Gun Cart (Galvanized Body). Performance Information Mode[ FLOW INLET SPRINKLER 'WETTED WETTED ACRES WI (G.P.M.) PRESSURE PRESSURE WIDTH LENGTH IINCH •IN (P.S.L) (FL) (FL - MAX) 5 DAYS T40A 280 104 70 240 1370 72 with 300 107 70 250 1375 - 77 NELSON 350 116 70 260 1380 90 SR200R Sprinkler 400 126 70 270 1395 :1102 .450 138 70 280 1390 4115. 480 145 70 290 .1395 123. T37A -.220 99 70 220 _1160 : b6 with .:250 104 70 230 :1165 :':'64 NELSON 300 113 70 245 1173='"77 SR150R 350 125 70 250 1175 Sprinkler ^:� 137 70 255 .420 142'._70 = 2W -:1180 " ? =.107 _!.: T30A :ao" }Qa :210 :�Qas as r NELSONwith r�22Q r 215 "225 SR150R ; t29 -",70 1093 �:56 s - ..- Sprinkler "'240 ,:137 ._ 70 _ no �09561 z , r ,:: 260 =':;147 70 -:. : 235 - 1098 _ -67 ,±-:: Recommended width is based on 70% of the wetted diameter Madero USA Specifications ' Model 140A '_� T37A - }.Number of Axtea _ i r2 : '• , -' 1 �T30A - t .=:PfTube lD.(in) 3.7 _ :; PT♦Tube Length (it) t250 1050 . =, IWo :Dry Weight pbs.) 9100 "7500 CM :Weight with water (Ibs.) 16380 12380 -_ 7270 Speed Range (InaJmins} "...Tire size -.11Lx15 - 12.5W5 t1Lx15 - : Shlpping dim.: (rt. In-) Length t B-0 15-9 :. 13-5 7 '-Height ; 12.8 _`. -11-10 1" +Note: T40AMM wI0 wheels = 0-3 wide Polyethelene Tube - Only PE tube designed and constructed for the constant coiling and dragging is considered for use on Ag-Rain Water -Reels. The tubing is backed by a 5-year pro -rated warranty. PE Tube Repair - A simple "screw -in" mender is available for repairing the PE tube should it become damaged for any reason. PE Tube Lengths - Longer tube lengthes are available for all models. Performance and delivery information available on request. bu0 S. Schrader Ave., P.O. Box 290, Havana, IL 62644 Phone 309/543-4425 FAX 309/543-4945 Standard Features Radial Inflow Turbine - The heart of the drive system. This extremely efficient motor delivers quiet. smooth, continuous power. All the water you pump goes through the sprinkler. None of the water is wasted as in bellows or piston drives. Automatic Shutdown for the turbine motor. Heavy Duty Chassis and frame. Speedometer. Pressure Gauge. Infinitely Adjustable Speed Ranges. Speed Compensator. Miswrap Safety Stop. PTO Rewind and Drive Shaft. Gun Cart with adjustable wheel width. Hose Guide to insure proper packing of hose. Turntable. Nelson Slow Reverse Gun with ring nozzles. Lifting Mechanism for gun cart. Stabilizer Legs - Heavy duty, crank down style. 4" Supply Hose x 30 ft. long with male ring lock coupler. Fixed Spool Brake requires no on/off adjustments. Foolproof Cluth - Turbine and PTO drives cannot be engaged simultaneously. swmw of om ruN aoautt =w7.pnerm, pm= of ma&am es M kaset may nm w dergd m arrea production nm > s" rdars awn � ou kaAe s based m iesa rn 0CW ude a W_AW set or owaown. A� Wd per- lmnano may vary k= 9 a data deWdN ors van&W arom vxres of mne. prate, r.e=W. rwm }dgenent and ce- tar Speaknom - pram are s4ect to aangs -U-4 noara. GK S406WR-D Pr"W in USA WASTE UTILIZATION PLAN REQU Z D SPECIFICATIONS 1_ Animal waste shall not reach surface waters of the state by runof, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2_ There must be documentation in the design folder that the'producer either owns or has a notarized agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of a notarized agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application_ It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to mett, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of managemM unless there are regulations that restrict the rate of application for other nutrients. Actual yields may be used in lieu of realistic yield tables at the discretion of the planner. 4. Animal waste shall be applied on land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at more than 5 tons but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393-Filter Strips) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur ofEsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen- 9- Animal waste should be applied on actively growing crops in such a manner that the crop is not covered with waste to depth that would prohibit growth. The potential for salt damage from animal waste should also be considered 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop or forages breaking dormancy._ I1. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river other than an irrigation ditch or canal. MRCS, NC JUNE, 1996 EMERGENCY ACTION PLAN PHONE NUNMERS DWQ _ 9144$6- 15s4` EMERGENCY MANAGEMENT SYSTEM wi t) - 4.. q SWCD NRCS q.1 fl - z q -5q)g This plan will be implemented in the event that wastes from your operation are Ieaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge: d. Repair all leaks prior to restarting pumps. D: Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all floA.s in the house, flush systems, or solid separators. December 18, 1996 e. Repair all leaks prior to restarting pumps. E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks- possible action: a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone - - . After hours, emergency number. 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call Iocal EMS Phone number - c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , local SWCD office phone number and local MRCS office for advice/technical assistance phone number - - 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name: pt ' ` • — Les�tt S-�+% 5 b_ Contractors Address: YM r- 5 c. Contractors Phone: S.1 0 2 December 18, 1996 North Carolina Agricultural Extension Service Agri -Waste Management Biological and Agricultural Engineering North Carolina State University LIVESTOCK WASTE SAMPLING, ANALYSIS AND CALCULATION OF LAND APPLICATION RATES James C. Barker* L SAMPLE COLLECTION A. Semi -Solid Lot Manure i. Scraped directly from lot into spreader a) From loaded spreader, collect about 2 Ibs of manure from different locations using nonmetallic collectors. ii. From Storage a) Collect about 2 Ibs of manure from under the surface crust avoiding bedding materials and using nonmetallic collectors B. Liquid Manure Slurry i. Under -slotted -floor pit a) Extend a ''/2" nonmetallic conduit open on both ends into manure to pit floor. b) Seal upper end of conduit (e.g., by placing a thumb over end of conduit) trapping manure that has entered lower end, remove and empty slurry into plastic bucket or nonmetallic container. c) Take subsamples from 5 or more locations or at least I quart d) Mix and add about 3/ pint to nonmetallic sample container. ii. Exterior storage basin or tank a) Make sure manure has been well mixed with a liquid manure chopper -agitator pump or propeller agitator. b) Take subsarnpies from about 5 pit locations, from agitator pump or from manure spreader and place in a plastic bucket- * Professor and Extension Specialist, Biological and Agricultural Engineering Department, North Carolina State University, Raleigh, NC II. SAMPLE PREPARATION AND TRANSFER A. Place sample into an expandable container that can be sealed. Rinse residues from container with clean water but do not use disinfectants, soaps, or treat in any other way. B. Pack sample in ice, refrigerate, freeze, or transfer to lab quickly. C. Hand -delivery is most reliable way of sample transfer. D. If mailed, protect sample container with packing material such as newspaper, box or package with wrapping paper, and tape- E. Commercial sample containers and mailers are also available, Contacts: 1. A& L Eastern Agricultural Lab, Inc. 7621 Whitepine Road Richmond, VA 23237 Ph: (804) 743-9401 2. Fisher Scientific Co. 3315 Winton Road Raleigh, NC 27604 Ph: (919) 876-2351 3. Polyfoam Packers Corp. 2320 S. Foster Avenue Wheeling, IL 60090 Ph: (312)' 398-0110 4. NASCO 901 Janesville Avenue Fort Atkinson, WI 53538 Ph: (414) 563-2446 F. Private analytical labs are available, but sample analyses are costly. G. The NCDA provides this service for North Carolina residents. i. Address: North Carolina Department of Agriculture ii. Agronomic Division Plant/Waste/Solution Advisory Section Blue Ridge Road Center P. O. Box 27647 Raleigh, NC 27611 Ph: (919) 733-2655 Attn: Dr. Ray Campbell iii. Forward $4 along with the sample iv. Include the following identification information with sample: a) Livestock species (dairy, swine, turkey, etc.) b) Livestock usage (swine -nursery, finishing, turkey -breeders, brooderhouse, grower, number flocks grown on litter, etc.) c) Waste type (dairy -lot scraped manure, liquid slurry; swine -pit slurry, lagoon liquid, sludge; broiler -house litter, stockpile) v. Routine analyses performed on all samples: N, P, K, Ca, Mg, Ma, S, Fe, Mn, Za, Cu, B vi. Additional analyses performed upon request: DM, Mo, Cd, Ni, Pb Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Liquid Systems Flush Gutters • Accumulation of solids O Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. ❑ Remove bridging of accumulated solids at discharge Lagoons and Pits • Crusted Solids Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 - 8 inches over more than 300/6 of surface. Excessive Vegetative • Decaying vegetation Maintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders • Feed Spillage ❑ Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. ❑ Clean up spillage on a routine basis (e.g., 7 - 10 day interval during summer; 15-30 day interval d ring winter). Feed Storage • Accumulations of feed residues Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate conlainment (e.g., covered bin for brewer's grain and similar high moisture grain products). 13"Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. AN' - - November 11, 1996, Page I Source Cause .11 BMPs to Control Insects. Site Specific Practices Animal Holding Areas • Accumulations of animal wastes Er Eliminate low areas that trap moisture along and feed wastage fences and other locations where waste accumulates and disturbance by animals is _/��'inimal. t3 Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed). Dry Manure Handling • Accumulations of animal wastes ❑ Remove spillage on a routine basis (e.g., 7 - 10 Systems day interval during summer; 15-30 day interval during winter) where manure is loaded for land application or disposal. ❑ Provide for adequate drainage around manure stockpiles. ❑ Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC, 27695-7613. AM10 - bvember 11, 1996, Page 2 lagoon Lagoon Source Cause BMPs to Minimize Odor Site Specific Practices at Agitation during wastewater O' Extend discharge point of pipes underneath conveyance lagoon liquid level • Volatile gas emissions; • Biological mixing; • Agitation Or" Proper lagoon liquid capacity; M Correct lagoon startup procedures; CY" inimum surface area -to -volume ratio; LAY Minimum agitation when.pumping; ❑ Mechanical aeration; ❑ Proven biological additives irrigation sprinkler • High pressure agitation; Irrigate on dry days with little or no wind; nozzles . Wind drift Minimum recommended operating pressure; 0--*'Pump intake near lagoon liquid surface; ❑ Pump from second -stage lagoon Storage lank or basin • Partial microbial decomposition; ❑ Bottom or midlevel loading; surface • Mixing while filling; ❑ Tank covers; • Agitation when emptying ❑ Basin surface mats of solids; ❑ 'Proven biological additives or oxidants Settling basin surface Partial microbial decomposition; Cl Extend drainpipe outlets underneath liquid • Mixing while filling; level; • Agitation when emptying. ❑ Remove settled solids regularly Manure, slurry or sludge • Agitation when spreading; C] Soil injection of slurry/sludges; spreader outlets . Volatile gas emissions ❑ Wash residual manure from spreader after use; ❑ Proven biological additives or oxidants Uncovered manure, • Volatile gas emissions while ❑ Soil injection of slurry/sludges slurry or sludge on field drying ❑ Soil incorporation within 48 hrs.; surfaces ❑ Spread in thin uniform layers for rapid drying; ❑ Proven biological additives or oxidants Dead animals • Carcass decomposition Proper disposition of carcasses Dead animal disposal • Carcass decomposition ❑ Complete covering of carcasses in burial pits; pits ❑ Proper location/conslruction ofdisposal pits incinerators • Incomplete combustion Cl Secondary stack burners A? "-C - November 11, 1996, Page 4 Source Cause 1 BMPs to Minimize Odor Site Specific Practices Standing water around + improper drainage; Mr Grade and landscape such that water drains facilities . Microbial decomposition of away from facilities organic matter Manure tracked onto • Poorly maintained access roads fir Farm access road maintenance public roads from farm access Additional Information : Available From : Swine Manure Management ; 0200 Rule/BMP Packet NCSU, County Extension Center Swine Production Farm Potential Odor Sources and Remedies ; EBAE Fact Sheet NCSU - BAE Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment; EBAE 128-88 NCSU - BAE Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment ; EBAE 129-88 NCSU - BAE Lagoon Design and Management for Livestock Manure Treatment and Storage ; EBAE 103-83 NCSU - BAE Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet NCSU - BAE Controlling Odors from Swine Buildings; P1H-33 NCSU -Swine Extension Environmental Assurance Program; NPPC Manual NC Pork Producers Assoc Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communications Nuisance Concerns in Animal Manure Management: Odors and Flies; PROW, 1995 Conference Proceedings Florida Cooperative Extension AMOC -November 11, 1996, Page 5 Mortality Management Methods (check which method(s) are being implemented) ❑ Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. a Rendering at a rendering plant licensed under G.S. 106-168.7 a Complete incineration 0 In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture ❑ Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) December 18, 1996 nr by many local i being ground n marmot. nber of the widely id , actually a big, ' Y smber of the amily. It seems e 'he small -tailed, 3i I woodchuck de.., tree -climbing ve remember also ai- �s, and ground ;it to understand. iany reminds us ancestry by cCm- ar ) keep a better ar lied typical hiber- When the tem- p ite fall, about iu fat as a As down to his h^le in after him e assage to the d ... winter. ;nation, nothing is et' o be converted at n of the blood onn-my, the lungs e is an occasional is of breath -but :y !n in the lungs )y the slow heart c pns s. W Achucks do tE sleep promp- ond, to watch for r--th as the case x ie restless and at;. dly during late fly corning out to :o : and tender Is efieved to be in are born in late r iall and un- b id for about a rom the den until (1+'1. They begin m :)f grass and b;., to get out to Parents, attends sir them where a: some of the ,y be found in th most favored oc or swale ad - alfalfa. One en- :ed by a heap of :a ition, but one vi out external also. These con- S c O T C -4 N 10 f , y�r144�-0lJ V SrT6 � WATER�ITY E ®ON SEP 15 1997 moll-DisC11a me Porn* }i►nq sy � SWINE FARM j, 1 DESIGN, CONSTRUCTION, OPERATION, AND MANAGEMENT PLAN FOR CARROLL'S FOODS, INC. LIVINGSTON FARM SITE #2 at 7c 7Z 8800 Feed - Finish August 31, 1996 I certify that this Plan has been prepared under my direct supervision and meets the applicable regulations of NRCS, DEM, and all other State and Local Regulations to the best of my icno Wdge.and belief. -t+ r • 37 M. Floyd Adwf P.g 1 G 2 7 3 Date License No. 12V3 % a CARROLL'S FOODS, I NC. P. 0. Drawer 856 WARSAW, NORTH CAROLINA 28358 FACILITY DESIGN AND WASTE MANAGEMENT PLAN Farm CARROLL'S FOODS-LIVINGSTON SITE # 2 Name or Number 8800 FEEDER -FINISH Farm Description Location SR 1189 ROBESON COUNTY Company Farm _X Contract Grower SWINE FARM DESIGN, CONSTRUCTION, OPERATION, AND MANAGEMENT PLAN CARROLL'S FOODS, INC. Livingston Farm Site #2 8800 Feed -Finish TABLE OF CONTENTS Lagoon Design Check List Emergency Action PIan Construction Information Memorandum - Legal Requirements Owner Contractor Information Waste Management Facility Site Evaluation Soil Investigation Lagoon Design Hazard Classification Data Sheet for Danis Operation and Maintenance Plan Construction Specifications for Lagoons Seeding Specifications Plan for Lagoon Typical Cross -Section of Lagoon Volume Calculations Waste Utilization Plan with Attachment B Maps A. Vicinity Map B. Topo Map C. Soils Map D. Flood Plain Map E. ASCS Map ` CHECKED BY: M, F1e4,d Laws j DATE: 813i19C. LAGOON DESIGN CHECK LIST 1 _ Copy of 026 and maps if clearing involved. 2. Dam safety - a. Dike over 15 feet to down stream slope and over 10 acre feet storage to top of dike. 3_ Adequacy of storage volumes - _ a. designed volume exceeds needs b. all temporary storage stored above seasonal high watertable C. include statement from landowner when he requests no sludge storage d. minimum 6 feet treatment volume depth 4. Operation & Maintenance Plan (sheet) - a. begin and end pump -out elevations 5. Location sketch - _✓ a. distances to nearest residence b. road numbers C. north arrow 6. Hazard Classification Sheet (NC-ENG-34) - a. distance to nearest stream in event of dike failure ✓ b. distance to nearest public road in event of failure c. topo map showing lagoon location and information to support a&b 7. Waste Utilization Plan a. show all tracts & field numbers, field acreage, crops b. signatures of producer & person preparing plan C. agreement sheet signed by adjoining landowner if needed - showing tract numbers, field numbers, acres, etc. d. ASCS maps of fields to be used for effluent disposal ✓ e. soil survey sheets showing all fields f. check suitability of soils for crops planned g. include attachment "B" on sampling procedure 8. Soil Investigation Sheet (SCS-ENG-538) a. minimum of three borings on Class IV & V lagoons __Z b. borings 2.0' below designed bottom of lagoon C. location & elevation of borings in relation to grid survey d. seasonal high watertable 9. Seeding specifications included (lagoon dike and other exposed areas around buildings) 1 -- 10. Construction Specifications (sheet included) a. need for cut-off trench addressed b_ need for sealing or lining with impervious material addressed and anticipated locations of such area identified C. protection of liner during initial filling and near flush pipes addressed M M PAP MAI M 11. Grid Sheet (original or ledgable copy) a. gridded area large enough to include embankment slopes and surface water diversions b. location & dimensions of lagoon & buildings shown (lagoon inside top measurements shown and lagoon corners identified by grid stations) C. surface water removal (pipes, outlets, etc) shown d. soil borings location show e_ TBM location & elevation shown f. existing utilities located (if applicable) 12. Typical cross-section included a. dike elevation & top width shown b. lagoon bottom elevation shown C. side slopes shown d. effluent outlet pipe invert elevation shown e. building pads - elevation & grade shown -- s�sa dra»1 *Jfl6;k.' 41, f. cut-off trench shown - if required g. liner shown - if required 13. Volume Computations a. excavation b. dike fill C. pad fill 14. Summary Sheet a. design requirements b. excavation volume C. fill volumes d. cut -fill ratio - s� Jc1s► ����°"x e. job class 15 jkL 16 Location of subsurface drainage (if present) Presence of utilities addressed ✓ 17. Observation of cultural resources statement included 18. Operation is outside of jurisdictional limits of municipalities 2 EMERGENCY ACTION PLAN ACPIONS 1. CALL THE DIVISION OF ENVIRONMENTAL MANAGEMENT (DEM) NAME OF OFFICE PHONE NUMBER 2. CALL 911 IF THERE IS DANGER TO DOWNSTREAM PROPERTY 3. CONTACT CONTRACTOR IF NEEDED TO REPAIR PROBLEM NAME PHONE NUMBER 4. CONTACT THE CERTIFYING TECHNICAL SPECIALIST NAME PHONE NUMBER IMPORTANT INFORMATION ABOUT LAGOON CONSTRUCTION LISTED BELOW IS A BRIEF SUMMARY OF VOLUMES AND OTHER DATA: (SEE CONTENTS OF PLAN FOR MORE INFORMATION) EXCAVATION 50248--- cubic yards FILL (pad & dike) 50248--- cubic yards TOP SOIL (minimum 3" thick) 543--- cubic yards CLAY LINER (represents a complete liner) 12328--- cubic yards Constructed top of dam must include a minimum of 5% settlement - EXAMPLE: 10 feet high dam will require 5% of 10 feet or 0.5 feet fill above planned top of dam. Clay content, thickness and compaction of liners (if required) are very important. If the certifying technical specialist is unable to approve the liner with normal field techniques, an independent engineering analysis will be required (see CONSTRUCTION SPECIFICATIONS for additional information). If an independent engineering analysis is required, this expense will be the responsibility of the owner/grower. Special attention needs to be given to the seeding specifications. The lagoon dike must be seeded according to specifications before the system can be certified and stocked with animals. (Consult with your NRCS Conservationist regarding mulching) MEMORANDUM TO: All Growers FROM: Don Butler, Real Estate Manager Howard Hobson, Resource Conservationist RE: Legal requirements for swine growers in North Carolina and how they relate to you The facility design and waste management plan attached is of the utmost importance to you and to Carroll's. This plan must be approved by a designated technical specialist or Professional Engineer prior to construction start_ The lagoon must be constructed exactly as designed unless changes are approved by the original designer. The approved plan needs to become a part of your permanent records and must be readily available for review if and when your farm is inspected by state regulatory personnel. When earthwork and lagoon construction is complete and the top of the dike and outside slopes of the lagoon have been graded, seeded, and fertilized it must pass a final inspection by a designated technical specialist in order for your farm to be certified ready to stock animals. At the time of final construction approval, the owner and the person certifying design, construction, and irrigation plans must sign a document called "Animal Waste Management Plan Certification". This document must be sent to the Department of Environmental Health and Natural Resources in Raleigh. Copies of the signed document should be kept in your permanent rile, one copy goes to your local Soil and Water Conservation District office for their rile, and a copy must be presented to Carroll's Foods before any animals can be placed on your farm. The owner is responsible for the Certification being completed and sent to the appropriate places. Remember, NO CERTIFICATION -- NO ANIMALS. If you have any questions about the above information, please contact one of us by calling 910-293-3434, extension 246. ATTENTION OWNER AND EARTH MOVING CONTRACTOR PLEASE READ THIS BEFORE REVIEWING THE ATTACHED WASTE MANAGEMENT PLAN. This design has been prepared in accordance with USDA- Natural Resources Conservation Service standards and properly installed, will allow certification and stocking of animals. The following items should be discussed PRIOR to entering into a contract: 1. This design is in compliance with state and federal laws. An changes in design may result in non-compliance and failure to be eligible for certification. No animals can be stocked until the lagoon construction is approved and certified to the Division of Environmental Management (DEM). If a Dam Safety Permit is also required by the State, then no water or animal waste may be impounded in the lagoon until the lagoon and dike construction are approved by the North Carolina Department of Environment, Health and Natural Resources, Division of Land Resources (DLR). 2. This design has taken into account data including soils, topography, wetlands, streams, dwellings, wind direction, and owners concerns. 3. The volume shown represents excavation and fill in the lagoon and pad area. It does NOT account for cut/fill for liners, roads, borrow areas, drainage or other related construction activities unless specifically covered in the design. 4. Typically, the excavation volume represents the bulls of earthwork and is used for price negotiations. All earth work beyond this amount will be worked out between the owner and contractor, CARROLL'S DOES NOT NEGOTIATE PRICES FOR GROWERS. 5. It is the desire of Carroll's Foods that the contractor receives a fair price for earth work and the land owner receives a properly constructed lagoon and pad that will meet design requirements. 6. DO NOT MAKE ANY CHANGES TO THE DESIGN OR FARM LAYOUT UNLESS THE ORIGINAL DESIGNER IS CONSULTED AND APPROVES. CARROLL'S FOODS ASSUMES NO RESPONSIBILITY FOR ANY DEVIATION FROM ORIGINAL DESIGN OR CHANGES MADE ON THE SITE BY CONTRACTOR OR ANYONE OTHER THAN CARROLL'S PERSONNEL. United States Natural Department of Resources Agriculture Conservation Service WASTE MANAGEMENT FACILITY SITE EVALUATION GENERAL INFORMATION NAME TELEPHONE a a z LOCATION vL�yCaSir. S - _Qn1 'Z'St LL$9 SIZE OPERATION S�FC G-- �s U3u5 G NC-CPA-17 REV- 1, 2-96 LOCATION DATA DISTANCE FROM NEAREST RESIDENCE NOT OWNED BY PRODUCER 3,0o o FE DISTANCE FROM NEAREST PUBLIC FACILITY (sd=L dmmh. atc.) i Z fr- 44- Fr - IS SITE WTTiiIN 100-YEAR FLOOD PLAIN? YES _ NO If yes, MRCS cannot provide assistance. IS SITE AT LEAST 100 FT. FROM A "BLUE LINE-PERENNL-kL. STREAM7 YES ✓ NO_ If no, site must be relocated. IS SITE WITHIN 1 MILE ZONING JURISDICTION OF A,1MUNICIPALITY? YES _ No _ If yes, landowner should consult with local zoning board about required permits. Permits must be obtained prior to design approval. ARE UTILITIES IN CONSTRUCTION AREA? YES NO Ifyes, see Part 503 of the National Engineering Manual and follow policy. (Copies of maps or other reference materials may be attached to site evaluation. WILL SITE INVOLVE CLEARING WOODLAND OR ANY NON -CROPLAND? YES NO _✓ If yes, producer must complete Form NRCS-CPA-38 (Request for Certified Wetland Determination/Delineation} WILL ACTION RESULT IN SWAMPBUSTING? YES NO IF WETLANDS ARE INVOLVED, IT IS THE RESPONSIBILITY OF THE PRODUCER TO CONTACT THE US AR.A1Y CORP OF ENGINEERS AND THE DIVISION OF ENVIRONMENTAL NIANAGENIENT TO DETERMINE IF PERMITS ARE REQUIRED. IF WETLANDS ARE INVOLVED, THE PRODUCER SHOULD NOT CLEAR ANY LAND UNTIL. A WETLAND DELINEATION IS IMADE. MRCS will provide technical assistance in wetlands only under the following conditions. For natural wetland inclusions less than one acre in size, NRCS will provide assistance only if the functions and values lost are fully mitigated- For natural wetlands greater than one acre in size, MRCS will provide assistance only after a rigorous sequencing process to include avoidance, minimization of impacts, and compensatory mitigation is carried out in that order of preference. ODOR CONTROL HAS ODOR CONTROL BEEN DISCUSSED WITH PRODUCER.: • PREDOMINANT WIND DIRECTION? YES ✓ NO • PRECHARGING LAGOON WITH FRESH WATER TO AT LEAST 112 YES ✓ NO OF T1IE CAPACITY? • USING GOOD SOUND JUDGMENT IN LAND APPLICATION YES `O _ OF WASTE? NC-CPA-1 7 REV. 1, 2-96 Page 2 OTHER ENVIRONMENTAL FACTORS IS ENDANGERED AND/OR THREATENED SPECIES HABITAT PRESENT? YES NO IS A DESIGNATED NATURAL SCENIC AREA INCLUDED IN THE PLANNING AREA OR / YES WILL PLANNED ACTIONS IMPACT ON AN ADJACENT NATURAL SCENIC AREA? � NO J IS AN ARCHAEOLOGICAL OR HISTORICAL SITE LOCATED IN THE PLANNED AREA? YES NO ARE THERE PRIME, UNIQUE, STATE OR LOCALLY IMPORTANT FARMLANDS IN THE YES NO OPERATING UNIT? WILL THE ACTION RESULT IN SODBUSTING? YES _ NO If the answer to any of the above is yes, NRCS will not provide technical assistance unless a encv policy is followed_ WASTE MANAGFAMAT DOES PRODUCER OWN ENOUGH LAND TO PROPERLY LAND APPLY ALL WASTE YES NO _ INCLUDING SLUDGE, ALTHOUGH SLUDGE MAY ONLY BE APPLIED INFREQUENTLY? IF, NO. DOES PRODUCER HAVE ACCESS TO MORE LAND? YES NO IF LAND IS NOT OWNED BY PRODUCER CAN PRODUCER GET AGREEMENT ON LAND YES _ NO ON WHICH TO APPLY WASTE7 (Attach Waste Utilization Plan to site evaluation.) SOIL LWESTICATION - VALID ONLY IF SOIL INVESTIGATION SHEET ATTACHED IS SOIL SUITABLE FOR LAGOON? IS A LINER REQUIRED? TYPE OF LINER TO BE USED: IF CLAY LINER IS TO BE USED, IS SUITABLE CLAY AVAILABLE ON SITE? IF CLAY IS NOT AVAILABLE ON S ITE, DOES LANDOWNER HAVE ACCESS TO CLAY? IS A CORE TRENCH REQUIRED? (Attach soil investigation sheet to site evaluation.) IS SUBSURFACE DRAIN TILE PRESENT? (If yes, tile must be removed or plugged) SITE COMMENTS YES NO ✓ YES ✓// NO CLAY ✓ 13ENTONITE _ SYNTHETIC YES NO YES _ NO YES _ NO i O _ YES _ NO COND THIS SITE INVESTIGATION IS VALID FOR TWELVE MONTHS FROM THE DATE SHOWN BELOW. IF CONSTRUCTION HAS NOT BEEN STARTED WITHIN TWELVE 1fONTHS. A NEW SITE INVESTIGATION WILL BE REQUIRED. 1 1 SIGNATURE / "T DA rE( 1' Changes in the local or state law or changes in the standard could require a new site: investigation. SCS-ENG-538 R*., 570 U_ S. DEPARTMENT OF AGRICULTURE SOIL CONSERVATION SERVICE SOIL INVESTIGATION TO DETERMINE SUITABILITY OF PROPOSED POND SITE FARMER'S NAME C-J2 q DISTRICT DATE COUNTY S. C. S. PHOTO SHEET NO- WORK UNIT WATERSHED AREA MEASUREMENTS CROPLANDACRESPASTUREACRES WOODLANDACRESTOTAL -ACRES POND CLASS WORK UNIT CONSERVATIONIST SKETCH OF PROPOSED POND SHOWING WHERE BORINGS WERE MADE (Approx. scale ill =_ feet), Local* reference point in center line of dam and Mentily on sketch, MIN MENEM_ ME MENEM■MMM■MEN ENNEEMNIMEMNIMMEM■■■■■■■■■■■ WEENE MOEN ��M M`MlmM IN ME I N■NEEMMEMEMEMME NEEN100-■No MEMO IMMINIMMEMEN MEN■MENEM "jj=!wv air loll NICE IMMMIMIM101 101MI �M= MUM= WIMMININIMMMINOMEMMIM ®®'EME■M"■1©■'■ 1■MIN■■1■�® SRI EMEMMINO EMINEININININ mmmimlmumllul ISMI MEN WMIMM.-MININIEWN1■WWI i■No BORINGS MADE BY SIGNATURE & Tr= _Z r+ TYPES OF MATERIAL ENCOUNTERED IN BORINGS (Use one of systems below) UNIFIED CLASSIFICATION USDA CLASSIFICATION GW - Well graded gravels; gravel, sand mix GP -Poorly graded gravels g- gravel s - sand GM - Silty gravels; gravel -sand -silt mix vfs-very fine sand GC -Clayey gravels; gravel -sand -clay mix sl- sandy loam SW -Well graded sands; sand -gravel mix fsI -fine sandy .loam SP - Poorly graded sands 1- loam SM - Silty sand gl -gravelly loam SC -Clayey sands; sand -clay mixtures si - silt ML - Silts; silty, v. fine sands; sandy or clayey silt sil- silt loam CL - Clays of low to medium plasticity cI -clay loam CH -Inorganic clays of high plasticity sicl -silty clay loam ME -Elastic silts sci-sandy clay loam OL- Organic silts and silty clays, low plasticity sic -silty clay OH -Organic clays, medium to high plasticity c -clay 1. Suitable material for embanl®ent is available es F-1 No and;tate where h catea on tht sketch on ruverst side,) REMARKS: _jN 2. Explain barards requiring special attention in design (SeeaQpe. snrm,.. mck rtcJ I i GENERAL REMARKS. 24 25 26 27 28 291 30 31113211331134 135113611371138 3E-1 40 141JI 42 143 44 45 1461147 48 49 50 51 I � H-A-L {- 1 11 +EJ LAGOON DESIGN SITE *6 a- Operator:CARROLL'S-LIVINGSTCounty: ROBESON Date: 08/23/96 Joao Distance to nearest residence (other than owner): adgM.0 feet 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 8800 head (finishing only) x 135 lbs. = 1188000 lbs 0 sows (farrow to wean) x 433 lbs. - 0 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs Describe other 0 Total Average Live Weig = 1188000 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 1188000 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW = 1 CF/lb. ALW Volume = 1188000 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet t4O SJIA y pcc owner5 regwrs�. 4. TOTAL DESIGNED VOLUME Inside top length (feet)--------------------- 700.0 Inside top width (feet)---------------------- 325.0 Top of dike elevation (feet)----------------- 55.9 Bottom of lagoon elevation (feet)------------ 45.9 Freeboard (feet)----------------------------- 1.0 Side slopes (inside lagoon)------------------ 3.0 . 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDEI SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 694.0 319.0 9.1 AREA OF TOP LENGTH * WIDTH = 694.0 319.0 AREA OF BOTTOM LENGTH * WIDTH = 639.5 264.5 221386 (AREA OF TOP) 169166 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 666.8 291.8 778136 (AREA OF MIDSECTION * 4) CU. FT. = AAREA TOP + (4*AREA MIDSECTION) + AREA BOTTOMO * DEPTH/6 221386.0 778135.6 169165.8 1.5 Total Designed Volume Available = 1768614 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 700.0 325.0 227500.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 227500.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 1188000 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 2170080 gals. or 290117.6 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * Volume = 0.0 cubic feet 180 days storage/7.48 gallons per CF 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 132708.3 cubic feet 5D. Volume of 25 year -- 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 132708.3 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 290118 cubic feet 5B. 0 cubic feet 5C. 132708 cubic feet 5D. 132708 cubic feet TOTAL 555534 cubic feet 6. SUMMARY Temporary storage period====================> 180 days Rainfall in excess of evaporation===========> 7.0 inches 25 year - 24 hour rainfall======_===__=====> 7.0 inches Freeboard=======_______________==______=_=_> 1.0 feet Side slopes====-- ------ 3.0 1 Inside top length===========================> 700.0 feet Inside top width____________________________> 325.0 feet Top of dike elevation=======================> 55.9 feet Bottom of lagoon elevation=============_===> 45.9 feet Total required volume======== ==-===--======> 1743534 cu. ft. Actual design volume— _===================> 1768614 cu. ft. Seasonal high watertable elevation (SHWT)===> 50.5 feet Stop pumping elev.______________________===> 52.2 feet Must be > or = to the SHWT elev.=====__===> 50.5 feet Must be > or = to min. req. treatment el.=> 51.9 feet Required minimum treatment volume===========> 1188000 cu. ft. Volume at stop pumping elevation============> 1190737 cu. ft. Start pumping elev._________________________> 54.2 feet Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 1635905 cu. ft. Volume at start pumping elevation===========> 1614911 cu. ft. Required volume to be pumped___ ____________> 422826 cu. ft. Actual volume planned to be pumped==========> 424174 cu. ft. Min. thickness of soil liner when required==> 1.5 feet 7. DESIGNED BY: APPROVED BY: /j%_ Q,j , j.76, DATE: DATE: 813t19G NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: HAZARD CLASSIFICATION DATA SHEET FOR DAMS Landowner Carroll's Foods, Inc. _ _ _ County Robeson Estimated Depth of Water to Top of Dam + 10 Ft. Length of Flood Pool 500 Ft. Date of Field Hazard Investigation 8/20/96 Evaluation by reach of flood plain downstream to the point of estimated minor effect from sudden dam failure. Est. Elev. Est. Elev. Kind of Improvements; of Breach Reach : Length : Width Slope : Land Use improvements Above Floodwater Above Flood Plain Flood Plain Ft. Ft. % Cropland None f 10 N/A 1 500 75 C 1 % 2 1 3 ' Describe potential for loss of life and damage to existing or probable future downstream improvements for a sudden breach. A sudden failure of the structure will not endanger life nor cause significant damage to buildings —agricultural land, or public roadways. The structure is approximately 175 feet from a stream leading to Watering Hole Swami) and approximately 8,500 feet from SR 1168. Hazard Classification of Dam (A, B, C) (see NEM-Part 520.21) A NRCS Dam Classification (1, II, 11I, IV, V) V By E , Date 8/31/96 A Floyd Adams .E. SHEET 1 OF 2 OPERATION AND MAINTENANCE PLAN ------------------------------ This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days storage for: (1) waste from animals and (2) excess rainfall after evaporation. Also included is storage for the 25 year - 24 hour storm for the location. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year, but excess rainfall will vary from year to year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(s). If the outlet pipe is not installed at the elevation to begin pumping, a permanent marker must be installed at this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain lagoon treatment depth. Pumpinq can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin temporary storage pump -out of the lagoon when fluid level reaches the elevation 54.2 as marked by permanent marker. Stop pump - out when the fluid level reaches elevation 52.2 . This temporary storage, less 25 yr- 24 hr storm, contains 422826 cubic feet or 3162738 gallons. SHEET 2 OF 2 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per hour. Refer to the waste utilization plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. S. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. Waste shall be applied in a manner not to reach other property and public right-of-ways. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. SHEET 1 OF 2 SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS ---------------------------------------------------------- FOUNDATION PREPARATION: ----------------------- The foundation area of the lagoon embankment and building pad shall be cleared of trees, logs, stumps, roots, brush, boulders,sod and rubbish. Satisfactory disposition will be made of all debris. The topsoil from the lagoon and pad area should be stripped and stockpiled for use on the dike and pad areas. After stripping, the foundation area of the lagoon embankment and building pad shall be thoroughly loosened prior to placing the first lift of fill material to get a good bond. EXCAVATION AND EARTHFILL PLACEMENT: ----------------------------------- The completed excavation and earthfill shall conform to the lines, grades, and elevations shown on the plans. Earthfill material shall be free of material such as sod, roots, frozen soil, stones over 6 inches in diameter, and other ob)ectionable material. To the extent they are suitable, excavated materials can be used as fill. The fill shall be brought up in approximately horizontal layers not to exceed 9 inches in thickness when loose and prior to compaction. Each layer will be compacted by complete coverage with the hauling and spreading equipment or standard tamping roller or other equivalent method. Compaction will be considered adequate when fill material is observed to consolidate to the point that settlement is not readily detectible. NOTE THE SPECIAL REQUIREMENTS FOR PLACEMENT OF LINERS IN THE LINER SECTION OF THIS SPECIFICATION. The embankment of the lagoon shall be installed using the more impervious materials from the required excavations. Construction of fill heights shall include 5 percent for settlement. Dikes over 15 feet in height and with an impoundment capacity of 10 acre-feet or more fall under the jurisdiction of the NC Dam Safety Law. The height is defined as the difference in elevation from the constructed height to the downstream toe of the dike. Precautions shall be taken during construction to prevent excessive erosion and sedimentation. LINER: THE MINIMUM REQUIRED THICKNESS SHALL BE 1.5 ft. NOTE: LINERS (PARTIAL OR FULL) ARE REQUIRED WHEN THE ATTACHED SOILS INVESTIGATION REPORT SO INDICATES OR WHEN UNSUITABLE MATERIAL IS ENCOUNTERED DURING CONSTRUCTION. A TYPICAL CROSS SECTION OF THE LINER IS INCLUDED IN THE DESIGN -WHEN LINERS ARE REQUIRED BY THE SOILS REPORT. When areas of unsuitable material are encountered, they will be over - excavated below finish grade to the specified depth as measured perpendicular to the finish grade. The foundation shall be backfilled as specified to grade with a SCS approved material (ie - CL,SC,CH). REFER TO THE SOILS INVESTIGATION INFORMATION IN THE PLANS FOR SPECIAL CONSIDERATIONS. SHEET 2 OF 2 Soil liner material shall come from an approved borrow area. The minimum water content of the liner material shall be optimum moisture content which relates to that moisture content when the soil is kneaded in the hand it will form a ball which does not readily separate. Water shall be added to borrow as necessary to insure proper moisture content during placement of the liner. The moisture content of the liner material shall not be less than optimum water content during placement. The maximum water content relates to the soil material being too wet for efficient use of hauling equipment and proper compaction. Proper compaction of the liner includes placement in 9 inch lifts and compacted to at least 90 percent of the maximum ASTM D698 Dry Unit Weight of the liner material. When smooth or hard, the previous lift shall be scarified and moistened as needed before placement of the next lift. The single most important factor affecting the overall compacted perme- ability of a clay liner, other than the type of clay used for the liner, is the efficient construction processing of the compacted liner. The sequence of equipment use and the routing of equipment in an estab- lished pattern helps assure uniformity in the whole placement and compaction process. For most clay soils, a taming or sheepsfoot roller is the preferable type of compaction equipment. The soil liner shall be protected from the discharge of waste outlet pipes. This can be done by using some type of energy dissipator(rocks) or using flexible outlets on waste pipes. Alternatives to soil liners are synthetic liners and bentonite sealant. When these are specified, additional construction specifications are included with this Construction Specification. CUTOFF TRENCH: -------------- A cutoff trench shall be constructed under the embankment area when shown on a typical cross section in the plans. The final depth of the cutoff trench shall be determined by observation of the foundation materials. VEGETATION: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construc- tion according to the seeding specifications. Topsoil should be placed on areas of the dike and pad to be seeded. Temporary seeding or mulch shall be used if the recommended permanent vegetation is out of season dates for seeding. Permanent vegetation should be established as soon as possible during the next period of approved seeding dates. REMOVAL OF EXISTING TILE DRAINS ------------------------------- When tile drains are encountered, the tile will be removed to a minimum of 10 feet beyond the outside toe of slope of the dike. The the trench shall be backfilled and compacted with good material such as SC, CL, or CH. SEEDING SPECIFICATIONS ---------------------- AREA TO BE SEEDED: 6.0 ACRES USE THE SEED MIXTURE INDICATED AS FOLLOWS: 0.0 LBS. FESCUE GRASS AT 60 LBS./ACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 1 TO NOVEMBER 30 FEBRUARY 1 TO MARCH 30 0.0 LBS. RYE GRAIN AT 30 LBS./ACRE (NURSERY FOR FESCUE) 0.0 LBS. 'PENSACOLA' BAHIA GRASS AT 60 LBS./ACRE (SEE FOOTNOTE NO. 1) SEEDING DATES: MARCH 15 TO JUNE 15 48.0 LBS. HULLED COMMON BERMUDA GRASS AT 8 LBS./ACRE (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 0.0 LBS. UNHULLED COMMON BERMUDA GRASS AT 10 LBS./ACRE SEEDING DATES: JANUARY 1 TO MARCH 30 240.0 LBS. RYE GRASS AT 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS. APPLY THE FOLLOWING: 6000.0 LBS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE) 12.0 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 600.0 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WITH A MULCH ANCHORING TOOL OR NETTING. 1. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. Swine Confinement Building Finlshed Floor Elev. 6 L. 5 q Top Pad Elev. s i a b get pipe 1) Invert Elev. 64 q3 TYPICAL CROSS-SECTION Single Stage Lagoon - Pit recharge Design Iz o �+s ors County, NC 55. SQ FINIsF{lN�- �SWRI`lS Total Design Storage Elev. Invert outlet Pipe Elev. Sy. :13 Stop Pump Elev. Bottom Elev. 5 , Support post Natural:Ground, .° -., Lr)N , 1.5 FT. - DESIGN MIN, CLAY LINER THICKNESS_ W areas of unsuitable material encountered duringp6nsiruction of lagoon slopes and bottom will be excavated below grade (for , , ` ;•, the minimum clay liner thickness), backfilled (with approved Boil.. material) & compacted (to clay liner construction•specifications • in design)..... see soils investigation Settled Top Dam Add 5% Settleme Constructed Top C `t 3 , I M Core Trench Remove overburden material and establish ernbankmenl/core on firm soil malarial.... sea soils investigation R. Hodon, NRC9 12J95) Daylight Plot of ■11 data for the surface: Existing Project: CARROLL'S-LIVINGSTON Drawing: SITE 08 8888 FINISHING Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared by: using Sitawork 52.68 Orientation: -45.0 Z Magnification: 76.5 Inclinations e20.8 64.0 63.0 62.0 58.0 Lower LarZ 3D Mesh Surface Existing Project: CARROLL'S-LIVINGSTON Drawing: SITE 02 SaGO FINISHINO Number; Looationt Bid Data: Enginsert Owner: Estimator: Prepared by: using Sitswork 3D Mesh Surface Orientation: 136.8 Upper Right 30 Mash Surface Beianced Project: CARROLL'S-LIVINaSTON Bid Data; prepared bU; using Sitswork *~ ` , moMash Surface Daylight Plat of all data for the surface: Balanced Project: CARROLL'S-LIVINOSTON Drawing: SITE pS aesS FINISHING Number: Location: Sid Dots: Engineer: Owner: Estimator: Prepared by: using Sitework Orientation: -45.0 68.0 48.9 46.0 44.9 Lower Loft Z Magnification: 28.8 ........... 30 Mash Surface Balanced Projects CARROLL'S-LIVINGSTON Drawing: SITE 02 8800 FINZSHINQ Number: Location: Bid Date: Engineer: Owner: Estimatorl Prepared by: using Sitswork Inclination: 28.0 ............. 3D Mash Surface _ _11 �..= in.., . wel_ er� _..�: .. , . 00 ., at ink, -.:el; Iterating to balancing within 10.0 cubic yards... delta Cut Fill 0.00 53605.21 44417.02 0.49 49759.66 51117.62 0.43 50249.39 50247.95 0.43 50248.91 50248.92 Raise "Proposed" by 0.43 feet. New surface called "Balanced" has been created. Project: CARROLL'S-LIVINGSTON Drawing: SITE #2 8800 FINISHING Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared by: using Sitework ----------------------------------- CUT - FILL 9188.18 -1357.96 1.45 -0.02 c-UY5 AMO PCLL,5 ftALAKLft. V01 0M&S b4cw u by NOT tNcLubOr DVt-Acur oAft,&C kjt:jl VGk- Qt4it Z ! OF+-SI-rt-- tkoAbs, O k EX'Ck1A W o kK NOT r2gGu tt IN `rl4%3 AL+AK. 60 L.:.G c.., .1 s N5. 3 65.4 L W G Z � � � rn ul r V �✓ 66.8 66.93 . 56. B Plat of the sloping lines for the surface: Balanced Projact: CRRROLL'S-LIVINGSTON Drawing: SITE #2 SSBB FINISHING Number: Location: Bid Date= Engineer: Owner: Estimator: Prepared by: using Sitawork g o'rt o w I V. y5,�3 ........................................................................................................... ..................... ............. ............................................................................................................... Y'83 ........................................................................................................................... ... _..... ................................................................... T..n ..........0 ......_..�.�..�.e.............. �..1.�..U.:..�....�+.�.................................... Plot of the contour data for the surface: Balanced Project: CARROLL'S-LIVINGSTON Drawing: SITE 42 8809 FINISHING Number: Location: Bid Date: Enginser: Owner: Estimator: Prepared by: using Sitawark 56.93 Oaylight S CARROLL'S-LIVINGSTONS SITE 02 8808 FINISHING: Balanced 23 AUG 96 1:32 PM 58.00 66.00 M. so 52.00 K rum I MIRWIMA 46.08 Propoaad .... ....... ...... . ..... ....... ..... ..... Ex tiny 0 0 I I I ..................................................................................................... ........ ...................... ....... ....... ...................................................... - -------------- ---------------------------------- .. ........... ......... .......... .. .. ......... ........... ------------------ - - - - - - - - - - - - - - - - - -- .................................................................... .................................... ....... .......... ............................ ............................................................. -1-111 44.00 1 126. S5, 20a. 11) CARROLL'S-LIVINGSTON: SITE #2 6800 FINISHING (818.28> (943.63,200.47) 23 AUG 96 1:32 FM Daylight : CARROLL'S-LIUINGSTON: SITE as 8800 FINISHING: Balanced 23 AUO 86 1:33 PM Be. 00 68.00 64.00 62.00 4B. 00 46.00 ..................... .... ...... 1.11-1.1 ....... I ............................. 44.88 ' (727.48,729.70) S CARROLL'S-LIviNasTON: SI75 #2 8888 FINISHING (648.98) (728.61,88.72) 23 AUG 88 L:33 FM WASTE UTILIZATION PLAN ---------------------- Owners name--:CARROLLS 12 County:ROBESON Mail Address-:LAURINBURG Type of production unit ---- :FEED -FIN Number of animal units-----: 8800 Type of waste facility ----- :Anaerobic Lagoon Temporary storage period---: 180 days Method of application ------ :IRRIGATION Amount of animal waste produced-----------------: 16720 tons/year Amount of plant available N produced by animals-: 20240 lbs./year Commercial N to apply on planned acreage--------: 0 lbs./year Your animal waste utilization plan has been specifically developed for your swine operation. The plan is based on the soil types, crops to be grown, and method of application for your particular operation. The waste must be land applied at a specified rate to prevent pollution of surface and/or ground water. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle and annual soil tests are encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates and leaching potential. Waste shall not be applied to land eroding at greater than 5 tons per acre per year. Do not apply waste on saturated soils or on land when the surface is frozen. Either of these conditions may result in runoff to surface waters. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or not more than 30 days prior to planting. Soil incorporation of waste will conserve nutrients and reduce odor problems. Page 2 The acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Annual acreage requirements may be more or less based on the waste analysis report for your waste management facility. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to No. No. Type Code /Acre /Unit Used Apply 292 16 COXVILLL N/A 50.00 50 S-APRIL 292 16 COXVILLC 4 50.00 1.0 200 MAR-OCT 292 16 LYNCHBUL N/A 50.00 100 S-APRIL 292 16 LYNCHBUC 5.5 50.00 2.0 550 MAR-OCT 292 16 RAINS L N/A 50.00 (I:D 200 S-APRIL 292 16 RAINS C 4 50.00 4.0 800 MAR-OCT 292 16 GOLDSBOL N/A 50.00 575 S-APRIL 292 16 GOLDSBOC 6.5 50:00 5 3737.5 MAR-OCT 292 16 NORFOLKL N/A 50.00 C 250 S-APRIL 292 16 NORFOLKC 6.1 50.00 5.0 1525 MAR-OCT 292 15 RAINS L N/A 50.00 � 425 S-APRIL 292 15 RAINS C 4 50.00 8.5 1700 MAR-OCT 292 15 LYNCHBUL N/A 50.00 6,1D 735 S-APRIL 292 15 LYNCHBUC 5.5 50.00 14.7 4042.5 MAR-OCT 292 15 COXVILLL N/A 50.00 (10�_ 500 S-APRIL 292 15 COXVILLC 4 50.00 10. 2000 MAR-OCT 292 15 GOLDSBOL N/A 50.00 8. 400 S-APRIL 292 15 GOLDSBOC 6.5 50:00 0 2600 MAR-OCT �--7 ----- ----- ----- ----- ----- ----- ----- r.,_ ------ Total 129.4�Z20390 Available Nitrogen (includes commerciaYY) 20240 Surplus Or Deficit -150 Crop codes: Crop -unit A=Barley-bu. B=Bermudagrass(graze)-tans C=Bermudagrass(hay)-tons D=Corn(grain)-bu. E=Corn(silage)-tons F=Cotton-lbs. lint G=Fescue(graze)-tons H=Fescue(hay)-tans I=Oats-bu. J=Rye-bu. K=Small grain(graze)-acre L=Small grain(hay)-acre M=Sorghum(grain)-cwt. W=Wheat-bu. Y=Fescue(pasture)-tons Z=Bermudagrass(pasture)-tons Page 3 If more commercial fertilizer is used than shown in this plan, then additional acres of land may be needed. A three to fifteen feet wide permanent grass filter strip should be seeded along all ditches in fields that receive animal waste. Additional comments: -------------------- €sue Prepared by: Title: Date: 8,4Zo4Z7 t�rzou� �•[z�,�' Concurred in by: Date: Pro uc I understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. 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Animal waste shall not reach surface waters of the state by runoff; drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has a notarized aft for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of wane, helshe shall provide a copy of a notarized agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. Actual yields may be used in lieu of realistic yield tables at the discretion of the planner. 4. Animal waste shall be applied on land eroding Iess than 5 tons per acre per year. Waste may be applied to land that is eroding at more than 5 tons but less than 10 tons per acre per year providing grass filter snips are installed where runoff leaves the field_ (See FOTG Standard 393-Filter Strips) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offske or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen_ 9. Animal waste should be applied on actively growing crops in such a manner that the crop is not covered with waste to depth that would prohibit growth. The potential for salt damage from animal waste should also be considered 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching_ Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop or forages breaking dormancy.. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river other than an irrigation ditch or canal. MRCS, NC NNE, 1996 EXHIBIT A-7 WASTE i_rrtt.tZAT;ON PLAN REQUIRED SPECIFICATIONS (continued) Animal waste other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present (See Standard 393 - Filter Strips). 12_ Animal waste shall not be applied closer than 100 feet from wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animals waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over - spraying Animal waste may be applied to prior converted cropland provided it has been approved as a land applications site by a "technical specialist". Animal waste applied on grassed waterways shall be at agronomic rates and in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to area where considered appropriate. Lagoon area should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season_ 21. Highly visible permanent markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Soil tests shall be made every two years and a liquid waste analysis be taken at least twice each year consistent with waste utilization plan_ Poultry litter shall be tested prior to application. Soil and waste analysis records shall be kept for five years. 23. Dead animals will be disposed of in a manner that meets NC regulations. NRCS,NC JUKE, 1996 North Carolina Agricultural Extension Service Agri -Waste Management Biological and Agricultural Engineering North Carolina State University LIVESTOCK WASTE SAMPLING, ANALYSIS AND CALCULATION OF LAND APPLICATION RATES James C. Barker* L SAMPLE COLLECTION A. Semi -Solid Lot Manure i. Scraped directly from lot into spreader a) From loaded spreader, collect about 2 lbs of manure from different locations using nonmetallic collectors. ii. From Storage a) Collect about 2 ibs of manure from under the surface crust avoiding bedding materials and using nonmetallic collectors B. Liquid Manure Slurry i. Under -slatted -floor pit a) Extend a %" nonmetallic conduit open on both ends into manure to pit floor. b) Seal upper end of conduit (e.g., by placing a thumb over end of conduit) trapping manure that has entered lower end, remove and empty slurry into plastic bucket or nonmetallic container_ c) Take subsamples from 5 or more Iocations or at least I quart_ d) Mix and add about N pint to nonmetallic sample container. ii. Exterior storage basin or tank a) Make sure manure has been well mixed with a liquid manure chopper -agitator pump or propeller agititor. b) Take subsamples from about 5 pit locations, from agitator pump or from manure spreader and place in a plastic bucket. * Professor and Extension Specialist, Biological and Agricultural Engineering Department, North Carolina State University, Raleigh, NC 11. SAMPLE PREPARATION AND TRANSFER A, Place sample into an expandable container that can be sealed Rinse residues from container with clean water but do not use disinfectants, soaps, or treat in any other way. B. Pack sample in ice, refrigerate, freeze, or transfer to lab quickly. C. Hand -delivery is most reliable way of sample transfer. D. If mailed, protect sample container with packing material such as newspaper, box or package with wrapping paper, and tape- E. Commercial sample containers and mailers are also available, Contacts: 1. A& L Eastern Agricultural Lab, Inc. 7621 Whitepine Road Richmond, VA 23237 Ph: (804) 743-9401 2. Fisher Scientific Co. 3315 Winton Road Raleigh, NC 27604 Ph: (919) 876-2351 3. Polyfoann Packers Corp. 2320 S. Foster Avenue Wheeling, IL 60090 Ph: (312) 39"110 4. NASCO 901 Janesville Avenue Fort Atkinson, WI 53538 Ph: (414) 563-2446 F. Private analytical labs are available, but sample analyses ate costly. G. The NCDA provides this service for North Carolina residents. i. Address: North Carolina Department of Agriculture ii. Agronomic Division Plant/Waste/Solution Advisory Section Blue Ridge Road Center R O. Box 27647 Raleigh, NC 27611 Ph: (919) 733-2655 Attn: Dr. Ray Campbell in. Forward S4 along with the sample iv. Include the following identification information with sample: a) Livestock species (dairy, swine, turkey, etc.) b) Livestock usage (swine -nursery, finishing, turkey -breeders, brooderhouse, grower, number flocks grown on litter; etc_) c) Waste type (dairy -lot scraped manure, liquid slurry; swine -pit slurry, lagoon liquid, sludge; broiler -house litter, stockpile) v. Routine analyses performed on all samples: N, P, K, Ca, Mg, Ma, S, Fe, Mn, Zn, Cu, B vi. Additional analyses performed upon request: DM, Mo, Cd, Ni, Pb izar an MI CARROLL'S FOODS, INi PWAiR_SUAW V NC 28398 roj c:LCY AS i Drawing: -� l Location:, ,+v by many local m,L •• Engineer zn i being ground Owner n marmot Scale: nber of the widely Prepared 8 id : actually a big, ,� i -,mbar of the 3mily. It seems 3 e +lie small -tailed gi 1 woodchuck 1�1 `• de.., tee -climbing • MM ve remember also jh s, and ground 3ie to understand. ' +� iany reminds us `f + ancestry by crim- ~ 3r ► keep a better x tU ,o •' • �' H 'y,i tar-, lied typical hiber- YLl when the tem- n !te fall, about m' nn..� " . iu fat as a _ vls down to his n t.. h^le in after him e assage to the o +�„ •' = "� '� to.- winter. .r � mation, nothing is ` ei ' o be converted up m n of the blood _ .► ,� onuary, the lungs e is an occasional / > LM - J[ of breath -but :y in in the lungs iy the slow heart / IMK - 'y 1FF pases.= ` �dc ucks do j/ mil LM >� ,M� if sleep promp- ,m 1 and, to watch for . / w n ' LM >M f--ih as the Case , x ie restless and , �► a IM 3tl,tly during late IM e liy coming out to �.�* ►� 1M , ,• , ' :a and tender 1� . Ma Is S T LM 3lieved to be in C _ s•u „ " are born in late O fKI all and un- 4 b id for about a -4 ram the den until ti Im LLQ They begin M of grass and _ r� b*%- to get out to a Parents, attends v 1 D a LM sir them where a! some of the S "M it 1 jy be found in �.. z th most favored G \ _ oc or Swale ad- Z alfalfa. One en- :ed by a heap of ;a ition, but one -� vi out external+� also. 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