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HomeMy WebLinkAbout780097_CORRESPONDENCE_20171231NORTH CAROLINA Department of Environmental Qual O�0F W A TF9QG Michael F. Eastey, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen K Sullins Director Division of Water Quality November 1, 2007 RECEIVED All in Farms Inc NOV 05 2w All in Farms, Inc P O Box 535 OF-FAWMUREMOML pU Elizabethtown, NC 28337 Subject: Sludge Survey Testing Dates Certificate of Coverage No. AWS780097 All in Farms, Inc Animal Waste Management System Robeson County Dear All in Farms Inc: The Division of Water Quality (Division) received your sludge survey information on October 31, 2007. With the survey results, Kathy Dugan requested an extension of the sludge survey requirement for the lagoon at the All in Farms, Inc facility not to be required until 2000. Due to the amounts of treatment volume available, the Division agrees that a sludge survey is not needed until 2009. The results of the 2009 sludge survey are to be submitted by March 1, 2010. Thank you for your attention to this matter. If you have any questions, please call me at (919) 715-6937. Sincerely, Miressa D. Garoma Soil Scientist cc: Fayetteville Regional Office, Aquifer Protection Section Central Files Kathy Dugan om Nfi1tCarolina 11V17turr711Y Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Internet: www.ncwatergpality.org Location: 2728 Capital Boulevard Raleigh, NC 27604 An Equal Opportunity/Affirmative Action Employer— 50% Recycled110% Post Consumer Paper Telephone: Fax I: Fax 2: Customer Service: (919) 733-3221 (919)715-0588 (919)715-6048 (877)623-6748 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality March 31, 2006 RECEIVED CERTIFIED MAIL APR 0 3 2006 RETURN RECEIPT REQUESTED MR. DEANC. HILTON DENII-FAYEi-rNL.EREGONALOFPCF SURF CITY HOGS, LLC ALL IN ALL FARMS, INC. PO Box 535 ELIZABETHTOWN, NC 28337-0535 Subject: Phosphorus Loss Assessment Tool All in All Farms, Inc. Permit Number NCA278097 Facility 78-97 Robeson County Dear Mr. Hilton: The Division's records show that a completed PLAT Form.has NOT been submitted for this facility. If our records are in error please resubmit the completed PLAT Form for this farm. There is a condition in your Animal Waste Management General NPDES Permit addressing the completion of the Phosphorous Loss Assessment Tool for your animal feeding operation upon notification by the Division of Water Quality (Division). Your NPDES Permit Number NCA278097 Condition I.6 states: "If prior to the expiration date of this permit either the state or federal government establishes Phosphorus loss standards that are applicable to land application activities at a facility operating under this permit, the Permittee must conduct an evaluation of the facility and its CAWMP under the requirements of the Phosphorus loss standards to determine the facility's ability to comply with the standards. This evaluation must be documented on forms supplied or approved by the Division and must be submitted to the Division. This evaluation must be completed by existing facilities within six (6) months of receiving notification from the Division. The method of evaluation is the Phosphorous Loss Assessment Tool (PLAT) developed by NC State University and the Natural Resources Conservation Service. PLAT addresses four potential loss pathways: leaching, erosion, runoff and direct movement of waste over the surface. Each field must be individually evaluated and rated as either low, medium, high or very high according to its Phosphorus loss potential. The ratings for your farm must be reported to DWQ using the attached certification form. The PLAT forms must be kept as records on your farm for future reference. o Ni) Carolina AdAmally Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwaterqualitv.org Location: 2728 Capital Boulevard An Equal OpportunitylAffir native Action Employer— 50% Recyded110% Past Consumer Paper Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 The Division's records show that you received the notification to conduct PLAT on July 15, 2005. To avoid possible enforcement action for a violation of your permit, The Division of Water Quality requests that the following items be addressed: 1. Submit justification for not responding within 180 days of receipt of the PLAT notification letter. 2. Consult with your technical specialist and submit a written schedule for completing the PLAT evaluation. Failure to comply with the above conditions may result in a civil penalty assessment for the facility. Please be advised that this notice does not prevent the Division of Water Quality from taking enforcement actions for any past or future violation. Furthermore, the Division of Water Quality has the authority to levy a civil penalty of not more than $25,000.00 per day per violation. Please provide this office with a written response on or before April 17, 2006. If you have any questions regarding this request, please do not hesitate to contact me at (919) 715-6697 or contact the Fayetteville Regional Office at (910) 486-1541. Thank you for your cooperation. Sincerely, Paul Sherman, Supervisor Animal Feeding Operations Unit cc: Fayetteville Regional Office Facility File 78-97 r�0 WATF r All In Farms, Inc. All In Farms, Inc. Farm P.O. box 535 Elizabethtown, North Carolina 28337 Dear All In Farms, Inc.: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources December 9, 2005 Alan W. Klimek, P.E. Director Division of Water Quality RECEIVED JAN -- 6 2006 0WR-FA*TIBtg j Subject: Certificate of Coverage No. NC 80S All In Farms, Inc. Farm Swine Waste Collection, Treatment, Storage and Application System Robeson County In accordance with your request for a Change of Ownership received on December 2, 2005, we are hereby forwarding to you this Certificate of Coverage (COC) issued to All In Farms, Inc., authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with NPDES General Permit NCA200000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the All In Farms, Inc. Farm, located in Robeson County, with an animal capacity of no greater than an annual average of 8000 Feeder to Finish swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. The COC shall be effective from the date of issuance until July 1, 2007 and shall hereby void Certificate of Coverage Number NCA278097 dated April 9, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. . Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and Federal general permit it contains many new requirements in addition to most of the conditions contained in the current State general permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record kee in and monitorinu conditions in this hermit. The Animal Facilitv Annual Certification Form must be completed and returned to the Division of Water Oualitv by no later than March 1st of each vear. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. INo Carolina turally Aquifer Protection section 1636 Mail service Center Raleigh, NC 27699-1636 Internet: http://h2o.enr.state.nc.us 2728 Capital Boulevard Raleigh, NC 27604 An Equal Opportun4lAthrtnaWe Action Employer— 50% Recycled110% Post Consumer Paper Phone (919) 733-3221 Customer Service Fax (919) 715-0588 1-877-623-6748 Fax (919) 715-60,48 The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current MRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity pennitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual NPDES Permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 715-6698. Sincerely, for Alan W. Klimek, P.E. Enclosures (General Permit NCA200000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Fayetteville Regional Office, Aquifer Protection Section Robeson County Health Department Robeson County Soil and Water Conservation District APS Central Files AFO Files State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Keith Douglas Hilburn Keith Hilburn 1473 Zion Hill Church Road Bladenboro NC 28320 Dear Keith Douglas Hilburn: A&14 0 • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES December 30, 1999 RECEIVED ,r.1\+ 5 2000 FAME TT'EVILLE KG. OFFICE Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 78-97 Robeson County This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. ERR], IRR2, DRY1, DRY2, DRY3, SLUR], SLUR2, SLDI , and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. Sincerely, Kerr T. Stevens, Director Division of Water Quality cc; Fayetteville Regional Office Robeson County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6M An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director CERTIFIED MAIL RETURN RECEIPT REQUESTED Keith Douglas Hilburn Keith Hilburn 1473 Zion Hill Church Road Bladenboro NC 28320 Dear Keith Douglas Hilburn: NCDENR NORTH CAROLINA DERARTMENT OF ENVIRONMENT AND NATURAL RESOURCES December 6,1999 RECEIVE DED 1 U 1999 FAYETTE/ILLE Subject: Conditional Approval Animal Waste Management System Facility Number 78-97 Robeson County Our records indicate that your facility was conditionally certified in order to fulfill the requirements of completion of your Certified Animal Waste Management Plan Certification. This letter is to inform you of your unresolved conditional approval status. Any facility receiving a conditional approval must notify Division of Water Quality (DWQ) in writing within 15 days after the date that the work needed to resolve the conditional certification has been completed. Any failure to notify DWQ as required, subjects the owner to an enforcement action. As of December 6, 1999, we have no record of any information from you, advising us of the status of your conditional approval_ Therefore, please fill out the attached form and have your technical specialist and landowner sign the form in the appropriate areas. The completed form must be submitted to this office on or before 45 days of receipt of this letter. Please be advised that nothing in this letter should be taken as remoN ing from you the responsibility or liability for failure to provide DWQ with proper notification of your conditional certification status or possible failure to comply with the requirement to develop and implement a certified animal waste management plan by December 31, 1997. If you have any questions regarding this letter, please do not hesitate to contact me at (919) 733-5083 extension 571. Sincerely, 'L-r.r 0 Sonya L. Avant Environmental Engineer cc: Fayetteville Regional Office Robeson County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Keith Douglas Hilburn Keith Hilburn 1473 Zion Hill Church Road Bladenboro NC 28320 Dear Keith Douglas Hilburn: �A &4• • 1 NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NarURAL RESOURCES June 26, 1998 � E _ Oil 7 1998 Fly E iL__VILL Subject: Reissuance of Certificate of Coverage�G• OFFIC-E No-AWS780097 Keith Hilburn Swine Waste Collection, Treatment, Storage and Application System Robeson County The Division of Water Quality modified the Swine Waste Operation General Permit originally issued to this facility on July 3, 1997. In accordance with the issuance of the revised General Permit, we are forwarding this Certificate of Coverage (COC) to Keith Douglas Hilburn, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Keith Hilburn, located in Robeson County, with an animal capacity of no greater than 8000 Feeder to Finish and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003, and shall hereby void COC No AWS780097 dated July 3, 1997. The COC shall hereby incorporate by reference any specific conditions of the previous COC issued to this facility. The purpose of this COC is to allow coverage under the revised General Permit. Please review the revised General Permit (enclosed) and pay particular attention to Condition II.10 regarding tree removal from lagoon embankments, Condition III.1 regarding inspection frequency of the waste treatment, storage and collection system and Condition fII.6 regarding notification requirements for system failures, spills and emergencies. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS780097 Keith Hilbum Page 2 Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Katharine Keaton at (919) 733-5083 ext. 533. Sincerely, for A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Robeson County Health Department Fayetteville Regional Office, Water Quality Section Robeson County Soil and Water Conservation District Permit File State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director CERTIFIED MAIL✓ RETURN RECEIPT REQUESTED Keith Hilburn 1473 Zion Hill Church Road Bladenboro NC 28320 Dear Keith Hilburn: A&4 2 1111111111111111L IDEHNR October 17, 1997 OR ECE4 ���D C �" 1 2 2 1997 r7-AYE T T PfiU Subject: Keith Hilburn COC No. AWS780097 Robeson County The subject facility was issued a Certificate of Coverage (COC) on 7/3/97 authorizing the operation of the animal waste collection, treatment, storage, and land application system in accordance with General Permit No. AWG100000. On Aug. 27, 1997 Governor Hunt signed into law the Clean Water Responsibility Act.. The Clean Water Responsibility Act included several changes to the Swine Farm Siting Act (Siting Act) including the requirement that all set back distances be met for any swine lagoon or swine house for which construction commences on or after the effective date of the Clean Water Responsibility Act (Aug. 27, 1997). Before the Siting Act was amended, it required the set back distances be met at the time the swine house or lagoon was sited. The change in siting requirements may apply to your farm since construction may not have commenced by the effective date of the Clean Water Responsibility Act. Your farm was permitted prior to the effective date of the CIean Water Responsibility Act; therefore, you meet one of the exceptions to the moratorium. However, the farm must be re-evaluated and, if necessary, re -designed to meet the new requirements of the Siting Act to remain covered under the General Permit. Within 15 days of the date of this letter, you are requested to submit, notification to the Division of Water Quality whether the farm was under construction on or before Aug. 27, 1997. If the farm was not under construction on or before Aug. 27, 1997, then a revised Certified Animal Waste Management Plan must be submitted to reflect the new siting requirements. Construction not in compliance with the Siting Act is a violation of State Statutes and the General Permit. If you have any questions or comments concerning this matter, please contact aie at (919) 733- 5083 extension 540. Sincerely, enmir-eb�san, Pam; Su rviso` or�`"" Non -discharge Permitting Unit cc: Fayetteville Regional Office, Water Quality Section Permit File P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5063 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment, ffl,I�WA Health and Natural Resources i • Division of Water Quality James B. Hunt, Jr., Governor adft Jonathan B. Howes, Secretary C) E H N A. Preston Howard, Jr., P.E., Director July 3, 1997 Keith Hilburn Keith Hilburn Farm 1473 Zion Hill Church Road Bladenboro NC 28320 Subject: Certificate of Coverage No. AWS780097 Keith Hilburn Farm Swine Waste Collection, Treatment, Storage and Application System Robeson County Dear Keith Hilburn: In accordance with your application received on June 9, 1997, we are forwarding this Certificate of Coverage (COC) to Farm No. 78-97, authorizing the operation of an animal waste collection, treatment, storage and land application system in accordance with the State's General Permit (attached). This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Keith Hilburn Farm, located in Robeson County, with an animal capacity of no greater than 8000 Feeder to Finish and the application to a minimum of 75 acres of land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until December 31, 2001. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions. specified. in this COC, the General Permit or the CAWMP may result in the revocation of this COC. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. P-O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Mike Lewandowski at (919) 733-5083 ext. 362. Sincerely, _ - - Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Robeson County Health Department sFay_etteyille=Regional-Office, Water -Quality -Section Robeson County Soil and Water Conservation District Permit File 4, s'ZP F. DEC 1 & -111 14 AVA �+ D(t/ISICfj UL kWSi� tV1f;NA'rMEN1 NCDEi�IR FAYET3E`vli LE IiEGONAL OFFICE North Carolina Department of Environment and Natural Resources Pat McCrory Governor All in Farms, Inc. All in Farms, Inc. PO Box 535 Elizabethtown, NC 28337-0535 Dear All in Farms, Inc.: John E. Skvarla, III Secretary December 11, 2014 Subject: Sludge Survey Testing Dates Certificate of Coverage No. AWS780097 All in Farms, Inc. Animal Waste Management System Robeson County The Division of Water Resources (Division) received your sludge survey information on November 5, 2014. With the survey results, you requested an extension of the sludge survey requirement for the lagoon at the All in Farms, Inc. Due to the amount of treatment volume available, the Division agrees that a sludge survey is not needed until December 31, 2019. Your next sludge survey for the lagoon at this facility should be performed before December 31, 2019. Please retain this letter and keep it with your farm records for reference. Thank you for your attention to this matter. Please call me at (919) 807-6354 if you have any questions. Sincerely, Christine B. Lawson Animal Feeding Operations Program Water Quality Regional Operations Section Division of Water Resources, NCDENR cc: Fayetteville Regional Office, Water Quality Regional Operations Section Permit File AWS780097 Kathy Barker 1636 Mail Service Center, Raleigh, North Carolina 27699-1636 Phorw 919-807-64641 Internet; htto:ihvww.ncdenr._gov! An Equdi Opportunity t Affirmatve Action Employer — Made in part by recycled paper AZ&VA HCDENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor All In Farms, Inc. P. O. Box 535 Elizabethtown, NC 28337-0535 All In Farms, Inc.: Division of Water Quality Charles Wakild, P.E. Director January 26, 2012 Subject: Sludge Survey Testing Dates Certificate of Coverage No. AWS780097 All In Farms, Inc. Animal Waste Management System Robeson County DENR-FRO JAN 2 7 2012 DING Dee Freeman Secretary The Division of Water Quality (Division) received your sludge survey information on December 22, 2011. Please be aware that we did not receive sludge survey data for 2011. As a Condition of your permit, you are required to perform a sludge survey each year unless an extension has been requested, and granted by the Division. This is a violation of your permit. With. the survey results, you requested an extension of the sludge survey requirement for lagoon 1, at the All In Farms, Inc. facility. Due to the amount of treatment volume available, the Division finds it appropriate to allow and extension for lagoon 1. The next sludge survey at this facility should be performed before December 31, 2016. Thank you for your attention to this matter. Please call one at (919) 807-6342 if you have any questions. Sincerely, Larry W. Wade PE Animal Feeding Operations Unit cc: E yetondile-Regional:OMce :Aquife . Prmlb Uon Permit File AWS780097 AQUIFER PROTECTION SECTION 1636 Mail Service Center, Raleigh, North Carolina 27699-1636 Location: 512 N. Salisbury St, Raleigh, North Carolina 27604 Phone: 91M07-64641 FAX: 919-807-6496 Intemet: www.n watergualityr.org O Mr hCarolina An Equat Opportunity y AFrmative Action Employer 1n13f% Animal Waste Management System Operator WPCSOCC NCAC 15A 8F .0201 AM 14 -j ---7 L -FA Faciiitp/Farrn Name: d1.� -1,ni �"�42 y1ti5—�"��-. Permit #: A'LA%$h zr 00q � Facility ID#: 0 - � County: Operator In Charge (OIQ _ Name: awo, ftD�E.4�11 _ )>5Vwf-- _ First Meddte T Last� Jr, Sr, etc. Cert Type I Number:_ -- �W� cl H 14 Work Phone: --- Signature:. Date: LoTr " I certify that I agree to my designation as the Operator in Charge for the facility noted. I understand and will abide by d e rules and regulations pertaining to the responsibilities set forth in 15A NCAC 08F .0203 and failing to do so can result in Dis iplinary Actions by the Water Pollution Control System Operators Certification Commission." First Operator In Charge (Back-upeOIC) (Optional) 1r6L7 Middle Last Jr, Sr, etc. Ceti Type / Number; k,3k 9 q4* Work Phone: ( � /6 X, a� Signature: 0Date: "I certify that I agree to m—yTesignation as Back-up Operator in Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities set forth in 15A NCAC 08F .0203 and failing to do so can result i i Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Owner/Permittee Name: Phone #: Signature: (Owner or authorized agent) Mail or fax to: WPCSOCC 1618 Mail Service Center Raleigh, N.C. 27699-1618 Fax:919-733-1338 Revised 812007 Fax#: (Retain a copy of this form for your records) Date: 11U ATFj9QG Michael F. Easley, Governor William G. Ross Jr., Secretary r North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality July 1, 2007 All In Farms Inc All In Farms, Inc. PO Box 535 Elizabethtown, NC 28337-0535 Subject: Certificate of Coverage No. AWS780097 All In Farms, Inc. Animal Waste Management System Robeson County Dear All In Farms Inc: In accordance with your application received on 4-Jan-07, we are hereby forwarding to you this Certificate of Coverage (COC) issued to All In Farms Inc, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the All In Farms, Inc., located in Robeson County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 8000 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition 111.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwateruualiJy-oO Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer- 50% Recycledl10% Post Consumer Paper No Carolina wally Raleigh, NC27699-1636 Telephone: (919)733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-W48 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray held. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Robeson County Health Department Robeson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS780097 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek. P.E. Director Division of Water Quality December 1, 2006 CERTIFIED MAIL RETURN RECEIPT REQUESTED All In Farms Inc All In Farms, Inc. PO Box 535 Elizabethtown, NC 283370535 Subject: Application for Renewal of Coverage for Expiring NPDES General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State Non -Discharge General Permits are available at http://h2o.enr.state.nc,us/aps/afou/downioads.htm or by writing or calling: NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 In order to assure your continued coverage under one of these two types of general permits, you must submit an application for permit coverage to the Division. Enclosed you will find a `Request for Certificate of Coverage Facility Currently Covered by an Expiring NPDES General Permit.' The application form must be completed and returned by January 2, 2007. Please note, off+ u must include two 2) copies of your most recent Waste Utilization Plan with the application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation ofNCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-3221. Sincerely, Ted L. Bush, Jr., Chief Aquifer Protection Section Enclosures cc (w/o enclosures): Robeson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - 780097 Brown's of Carolina LLC Aquifer Protection Section 1636 Mail Service Center Internet: www.nqwatgqualiV.M Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer— 50°k Recyded110% Post Consumer Paper Raleigh. NC 27699-1636 Telephone: Raleigh, NC 27604 Fax 1: Fax 2: Customer Service: North Carolina (919) ,Allatura!!y (919) 71"588 (919)715-6048 (877)623-6748 �01.11n Farms, Inc: _�. Box 535 Elizabethtown NC 28337 NUTRIENT MANAGEMENT PLHr#A Grower(s): Farm Name: County: Farm Type: Farm Capacity: Storage Structure: Storage Period: Application Method: Doug & Keith Hilburn Hilburn Farms Robeson Feed -Fin 8000 Anaerobic Lagoon 180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water andlor groundwater_ The plant nutrients in.the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle_ Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor RECEIVED l DENR I DWQ Page: 1 AQUIFFR-PROTFUM .9FCTION APR 0 6 �n�q problems. 6. To maidmize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): 8000 animals X 986 gallanimal/year AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): 8000 animals X 2.30 Ibs/animal/year = 7,884,000 gallons 18,400.00 Ibs Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type, and surface application. Page: 2 Field Hyd Soil Type Crop Code Yield IAc Ibs N !unit Acres Lbs N/Ac Residual Lbs N /Ac Ibs N Required Time to Apply 3963-3 1 NoA B 5.2 50.00 3.40 260.0 884.00 Mar -Oct 3963-3 7 NoA B 5.2 50.00 4.80 260.0 1248.00 Mar -Oct 3963-3 3 NotA B 5.2 50.00 4.80 260.0 1248.00 Mar -Oct 3 4 NoA B 5.2 50.00 4.80 260.0 1248.00 Mar -Oct 3963- 5` NoA B 5.2 50.00 4.80 260.0 1248.00 Mar -Oct 3963-3 6` NoA B 5.2 50.00 4.80 260.0 1248.00 Mar -Oct 3963-3 -- NoA B 5.2 50.00 4.80 260.0 1248.00 Mar -Oct 3963-3 8 NoA B 5.2 50.00 4.80 260.0 1248.00 Mar -Oct 3963-3 g NoA B 5.2 50.00 4.80 260.0 1248.00 Mar -Oct 3963-1 10 NoA B 5.2 50.00 3.53 260.0 917.80 Mar -Oct 3963-1 11 NoA B 5.2 50.00 3.53 j� 260.0 917.80 Mar -Oct 3963-1 12 1 NoA B 5.2 50.00 3.53 r 260.0 917.80 Mar -Oct 39&3-1 13A 1 NoA B 5.2 50.00 --21W & � v 260.0 569.40 Mar -Oct 3963-1 13B4,3NoA B 5.2 50.00 SM VJcf 260.0 988.00 Mar -Oct 3953-5 14 NoA B 5.2 50.00 3.88 260.0 1008.80 Mar -Oct 15 NokA B 5.2 50.00 4.13 26D.0 1 D73.80 Mar -Oct 3963-5 16 ' NoA B 5.2 50.00 4.38 260.0 1138.80 Mar4)d 17 NoA B 5.2 50.00 2.97 260.0 772.20 Mar -Oct all all NoA K 50.00 73.74 50.0 3687.00 S April Total 73.7 Available N *Difference 22859.40 18400.00 -4459.40 Vindicates that this field is bang overseeded (i.e. interplanted) or winter annuals follow summer annuals. `A negative number reflects the total Ibs of additional nitrogen needed to achieve yields on acreage listed in chart. A positive number means additional acreage is required to utilize the nitrogen produced by the farm. NOTE: This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements_ In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuds), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care Page: 3 should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier_ You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fail. The ideal time to interplant small grain, etc, is We September or earty October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. The following legend explains the crop odes listed in the table above: Crop Cod e C%p A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Com - Grain F Com - Silage F Cotton G Fescue - Grazed H Fescue - Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean Lbs N utilized / unit yield 1.6 tbs N I bushel 50 lbs N / ton 50 lbs N / ton 1.25 lbs N / bushel 12 lbs N / ton 0.12 lbs N / lbs lint 50 lbs N / ton 50 lbs N / ton 1.3 lbs N / bushel 2.4 lbs N / bushel 50 lbs N / acre 50 lbs N / acre 2.5 lbs N / cwt 2.4 lbs N / bushel 4.0 lbs N / bushel Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to Page: 4 prevent over application of nutrients or other elements. Your production facility will produce approximately 0.36 pounds of plant available nitrogen per animal per year in the sludge based on the application method listed earlier. If you remove the sludge every 5 years, you will have approximately 14400.00 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 48.00 acres of land. If you apply the sludge to com at a rate of 125 pounds per acre, you will need 115.20 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and applications. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following is provided as a guide for establishing application rates and amounts. Tract Field Soil Type Crop Application Rate inlhr Application Amount ' inches 3963 all NoA BK 0.50 1.00 "This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsiability of the producer and waste applicator to ensure that the spreader equipment is operated property to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in Page: 5 determining the amount of waste per acre and the proper application prior to applying the waste. Additional Comments: Poultry waste or commercial fertilizer may be applied if available n' en is not adequate for crop needs. If applied, records must be kept and PAN listed in plan must not be exceeded. Page: 6 NUTRIENT MANAGEMENT PLAN CERTIFICATION Name of Farm: Owner/Manager Agreement I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste went and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon nequest. Name of Facill:ty Owner. Signature: Name of Manager (if different from owner): Please Print Signature: Data Name of Technical Specialist: Affiliation: Address: Signature: Sonya Johnson Barber Harvest Net, Inc. P.O. Box 32 Council, NC 29434 (910) 645-6758 Page: 7 Murphy-BrowLow LC',PRO � 4/3/2009 P.O. Box 856 ' •PR 0 8 20 Warsaw, NC 28398 UREMMOM UTILIZATION PLAN Grower(s): Farm Name: BOC Laurinburg 7703, 7704 & 7711 County: Robeson Farm Ca aci : Farrow to Wean 7200 Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 RECEIVED ! DENR 1 DWQ A0UIF1"9 PPnTFr,TinN.qFCT10N APR 0 6 7nng This plan is based on the waste application method shown above. if you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission_ AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): Capacity Type Waste Produced per Animal Total 7200 Farrow to Wean 3212 gaVyr 23,126,400 gaVyr Farrow to Feeder 4015 gaVyr gaVyr Farrow to Finish 10585 gal/yr gaVyr Wean to Feeder 223 gaVyr gallyr Feeder to Finish 986 gaVyr gaVyr Total 23,126,400 gaVyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced per Animal Total 7200 Farrow to Wean 5.4 Ibs/yr 38,880 lbs/yr Farrow to Feeder 6.5 Ibs/yr lbs/yr Farrow to Finish 26 Ibs/yr lbs/yr Wean to Feeder 0.48 Ibs/yr lbs/yr Feeder to Finish 2.3 Ibs/yr lbs/yr Total 38,880 I bslyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 449.16 Total N Required 1st Year: 66424.78 Total N Required 2nd Year: 121143.97 Average Annual Nitrogen Requirement of Crops: 93,784.38 Total Nitrogen Produced by Farm: 38,880.00 Nitrogen Balance for Crops: (54,904.38) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 Reception Area Specifications Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs NlAc Lbs N Total Ibs N Acraa e Two Code Apply Yield Ibs NlUnit Residual /Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs NlAc Lbs N Total Ibs N Code Apply Yield Ibs NlUnll Residual lAc Utilized Total Lbs NlAc Total Ibs N Utilized 101 3 5.55 Lynchburg F Apr -Aug 675.0 0.12 81 449.55 0 0 81 449.55 101 4 5.55 Lynchburg F A r- 675.0 0.12 81 449.55 0 0 81 449.55 101 5 5.58 Lynchburg F Apr -Aug 675.0 0.12 81 451.98 0 0 81 451.98 101 6 5.61 L nchbu F Apr -Aug 675.0 0.12 81 454.41 0 0 81 454.41 101 7 5.64 Lynchburg FApr-Aug 675.0 0.12 81 456.84 0 0 1 81 456.84 101 8 5.69 Lynchtxjrq F Aor-AuQ 675.0 0.12 81 460.89 0 0 81 460.89 101 P-6 27.9 L nchbu F r-A 675.0 0.12 61 2259.9 0 0 81 2259.9 101 P-7 28.3 Lvnchburul C Mar -Sept 5.5 50 275 7782.5 L Set 1 50 50 1415 325 9197.5 101 P-1 26.2 L nchbur C Mar -Set 5,5 50 275 7205 L Sept-AprSept-Apr 1 50 50 1310 325 8515 101 9 1.75 Lynchburg C Mar -Set 5.5 50 275 481.25 L Sept -Apr 1 50 50 87.5 325 568,75 10 6,19 L chbu C Mar -Set 5.5 50 275 1702.25 L Sept-AprSept-Apr 1 50 50 309.5 325 2011.75 11 6.24 Lynchburg C Mar -Set 5.5 50 275 1716 L Sept -Apr 1 50 5o 312 325 2028 12 6.3 Lynchbura FApr-AN 675.0 0.12 81 510.3 1 0 0 1 81 510.3 13 6.33 Lynchburg F Apr-Auq 675.0 0.12 81 512.73 0 0 81 512.73 14 6.33 Lynchburg F Apr -Aug 675.0 0.12 81 512.73 0 0 81 512.73 15 6.35 Lynchburg FApr-Aug 675.0 0.12 81 514.35 0 0 81 514.35 16 6.38 Lynchburg FApr-Aug 675.0 0.12 81 516.78 0 0 81 516,78 17 6.41 Lynchbu F Aer-AM 75.0 0.12 81 519.21 0 0 Bi 519.21 18 6.44 Lynchburg F Apr -Aug 675.0 0.12 81 521.64 0 0 81 521.64 19 6.46 L nchbu F Apr -Aug 675.0 0.12 81 523.26 0 0 81 523.26 20 6.46 L nchbu F Apr-Auu 67&0 1 0,12 1 81 523.26 0 0 1 81 523.26 21 6,46 Lynchburg F Apr -Aug 675.0 0.12 81 523.26 0 0 81 523.26 22 6.46 L)mhburg F ARr.AUQ 675.0 0.12 61 523,26 0 0 81 523.26 23 6.46 Lynchbu F Apr -Aug 675.0 0.12 81 523.26 0 0 81 523.26 24 6.46 LynchbuM F Apr-Aua 675.0 0.12 81 523.26 0 0 81 523.26 P2 26.59 Lynchbur F Apr -Aug 675.0 0.12 81 2153.79 0 0 81 2153.79 P3 25.54 Lynchburg F Apr -Aug_ 675.0 0.12 81 2068.74 0 0 81 2068,74 P4 24.16 Rains F Ar)r-Auq 450,0 0.12 54 1304.64 0 0 54 1304.64 P5 13.66 Goldsboro F AP-r-Auq 700.0 0.12 84 1147.44 0 0 84 1147.44 96 L3 63.91 Lynchburg F Apr -Aug 675.0 0.12 20 61 389B.51 N Sept -Apr 60 2.4 144 9203.04 205 13101.55 297 L1 46.6 Rains FApr-Aug 450.0 0.12 20 34 1584.4 N Se t- r 50 2.4 120 5592 154 7176.4 L2 35.2 Rains FApr-Aug 450.0 0.12 20 34 1196.8 N Sept-Apf 50 2.4 120 4224 154 5420.8 Totals: 449.16 43971.74 22453.04 66424.78 3(a) of B Reception Area Specifications Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs NfAc Lbs N Total Ibs N Acrea e TvDa Code Apply Yield Ibs N1Unit Residual /Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs NIAc Lbs N Total tbs N Code Apply Yield Ibs N/Unit Residual IAc Utilized Total Lbs NfAc Total The N Utilized 101 3 5.55 L nchbur O Jun -Set 45.0 4 180 999 N S t- r 60 2.4 15 129 715,95 309 1714.95 101 4 5.55 L hbu O Jun -Set 46.0 4 180 999 N Sept -Apr 60 2.4 15 129 715.95 309 101 5 5.58 L nchbu 0 Jun -Set 45.0 4 180 1004.4 N S r 60 2.4 15 129 719.82 309 101 6 5.61 L chbur 0 Jun -Set 45.0 4 180 1009.8 N Sept -Apr 60 2.4 15 129 723.69 309 101 7 5.64 L nchbu O Jun -Se 1 45.0 4 180 1015.2 N Se r 80 2.4 15 129 727.5E 309 M7334 101 8 5A9 Lynchburg 0 Jun -Sept 45.0 4 180 1024.2 N Sept -Apr 60 2.4 15 129 734.01 309 101 P-6 27.9 L nchbu O Jun -Set 45.0 4 180 5022 N Sept -Apr 60 2.4 15 129 3599.1 309 101 P-7 28,3 Lynchburg C Mar -Set 5.5 50 275 7782.5 L Se t• 1 50 50 1415 325 101 P-1 26.2 Lynchburg C Mar -Set 5.5 50 275 7205 L Sept -Apr 1 50 50 1310 325 1 8515 101 9 1.75 Lynchburg C Mar -Set 5.5 50 275 481.25 L Se t- r 1 50 56 87.5 325 568.75 10 6.19 Lynchburg C Mar -Set 515 50 275 1702.25 L Sep t- r 1 50 50 309.5 325 2011,75 11 6.24 Lynchburg C Mar -Set 5.5 5o 275 1716 L Sept -Apr 1 50 50 312 325 2028 12 6.3 L nchbu 0 Jun -Set 45.0 4 180 1134 N Sept -Apr 60 2.4 15 129 812.7 309 1946.7 13 6.33 Lynchburg O 1 Jun -Set 45.0 4 180 1139.4 N Sept -Apr 60 2.4 15 1 129 816.57 309 1955.97 14 6.33 LyMhbu O Jun -Sept 45.0 11 1 180 1139.4 N Set r 60 2A 15 129 816.57 309 1955.97 15 6.35 L hbur 0 Jun -Sept 45.0 4 1 180 1143 N Sept -Apr 60 2.4 15 129 819.15 1 309 1962.15 16 6.38 L hbu 0 Jun -Sept 45.0 4 180 1148.4 N Sept -Apr 60 2.4 15 129 823.02 309 1971.42 17 6.41 L nchbu O Jun -Sat 45.0 4 180 1153.8 N Se t• 60 2.4 15 129 826.89 309 1980.69 18 6.44 L chbu 0 Jun -Sept t 45.0 4 180 1159.2 N Set r 60 2A 15 129 830.76 309 1989.96 18 6,46 L nchbu 0 Jun -Sot 45.0 4 180 1162.8 N Se t• 60 2.4 15 129 833.34 309 1996.14 20 6.46 Lynchburg 0 JunSe t 45.0 4 180 1162.8 N Sept -Apr 60 2.4 15 129 833.34 309 1996.14 21 6.46 L chbu 0 Jun-S t 45.0 4 180 1162.8 N Se t- r 60 2.4 15 129 833.34 309 1996.14 22 6.46 Lynchburg 0 Jun -Set 45.0 4 180 1162.8 N Se t-A r 60 2.4 15 129 833.34 309 1996.14 23 6.46 Lynchburg 0 Jun -Sept 45.0 4 180 116218 N _aepj-Apr 60 2.4 15 129 833.34 1 309 1996.14 24 6.46 Lynchburg 0 Jun -Sept 45.0 4 180 1162.8 N Sept -Apr 60 2.4 15 129 033.34 1 309 1996.14 P2 26.59 Lynchburg 0 Jun -Sept 45.0 4 180 4786,2 N Sept -Apr 60 2A 15 129 3430.11 309 8216.31 P3 25.54 Lyrychbur 0 Jun -Set 45.0 4 180 4597.2 N Sepa-Apir 60 2.4 15 129 3294.66 309 7891,86 P4 24,10 Rains 0 Jun -Sat 40.0 4 160 3865.E 1 N SeDl-ADr 50 2.4 15 105 2536.8 265 6402.4 P5 13,66 Goldsboro 0 Jun -Set 42.0 4 168 2294.88 N Sept -Apr 60 2.4 1 15 129 1762.14 297 4057.02 96 L3 63.91 Lynchburg 0 Jun -Set 45.0 4 180 11503.8 CoverCro Sept -Apr 1 35 15 20 1278.2 200 12782 297 L1 46.6 Rains O Jun -Set 40.0 4 160 7456 CoverCro Sept -Apr 1 35 15 20 932 180 8388 L2 35.2 Reins 0 Jun -Sot 40.0 4 160 5632 CoverCro Sept-Apr 1 35 15 20 704 180 6336 Totals: 449.16 85090.28 36053,59 121144 3(b) of 6 Area Specifications Optional reel pulls for land application in lieu of Pivots 6 & 7 ApplyReception Tract Field Irrigated Sall I rt Crop Time to I st Crop i st Crop L6s WAC Lbs-14 -;rotaiFl-bs& Acreage Type Cocle _ . 2nd Crop TI me to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total lbsk EFTrMM-M 5(c) at 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches_ In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue- Grazed H Fescue - Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized 1 unit yield 1.6 lbs N 1 bushel 50 lbs N / ton 50 lbs N 1 ton 1.25 lbs N 1 bushel 12 lbs N 1 ton 0.12 lbs N 1 lbs lint 50 lbs N 1 ton 50 lbs N 1 ton 1.3 lbs N / bushel 2.4 lbs N 1 bushel 50 lbs N 1 acre 50 lbs N 1 acre 2.5 lbs N 1 cwt 2A lbs N 1 bushel 4.0 lbs N 1 bushel 40 lbs N 1 acre 1 yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PANT rlanimal Farm Totall r 7200 Farrow to Wean 0.84 6048 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 6048 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 30240 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 100 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 241.92 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Tye Crop inlhr " inches 101 3 Lynchburg F 0.65 1 101 4 Lynchburg F 0.65 1 101 5 Lynchburg F 0.65 1 101 6 Lynchburg F 0.65 1 101 7 Lynchburg F 0.65 1 101 8 Lynchburg F 0.65 1 101 P-6 Lynchburg F 0.65 1 101 P-7 Lynchburg C 0.65 1 101 P-1 Lynchburg C 0.65 1 101 9 Lynchburg C 0.65 1 10 Lynchburg C 0.65 1 11 Lynchburg C 0.65 1 12 Lynchburg F 0.65 1 13 Lynchburg F 0.65 1 14 Lynchburg F 0.65 1 15 Lynchburg F 0.65 1 16 Lynchburg F 0.65 1 17 Lynchburg F 0.65 1 18 Lynchburg F 0.65 1 19 Lynchburg F 0.65 1 20 Lynchburg F 0.65 1 21 Lynchburg F 0.65 1 22 Lynchburg F 0.65 1 23 Lynchburg F 0.65 1 24 Lynchburg F 0.65 1 P2 Lynchburg F 0.65 1 P3 Lynchburg F 0.65 1 P4 Rains F 0.4 1 P5 Goldsboro F 0.4 1 96 L3 Lynchburg F 0.65 1 297 L1 Rains F 0.4 1 L2 Rains F 0.4 1 6 of 8 Additional Comments: Cotton is used in this plan as the most limiting crop in the system. _ The producer may opt to plant a soybean/wheat rotation on any cropland specified in this plan. ' _See the attached Reception Area Specification_ s for nitrogen rates for the soybean/wheat rotation option. Tracts 96 & 297 are long term leased land. This acreage is optional _ for this plan. Application will be made with aerway machine. Grower may plant corn in any of the fields/pulls listed in the row crop rotation at the following rates: Lynchburg 156.25 not following beans 141(following beans Rains 156.25 (not following beans) 141 (following beans) Goldsboro 163.00 (not following beans) 148 (following beans) 7 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 7703, 7704 & 7711 Owner: BOC Laurinburg Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: BOC Laurinburg Signature: Date Name of Manager (if different from owner): Signature: Date Name of Technical Specialist: Toni W. Kin Affiliation: Murphy -Brown, LLC Address: 2822 Hwy 24 West, PO Drawer 856 _ Warsaw, NC 28398 Telephone: _ (910) 293-3434 Signature: Date 8 of 8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients- 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance)- 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients_ Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 W A TF�QG 0 � October 27, 2006 ALL IN FARMS INC ALL IN FARMS INC PO BOX 535 ELIZABETHTOWN, NC 29337-0535 Michael F. Easley, GOvettl0r William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Subject: Phosphorus Loss Assessment Tool All in Farms Inc Permit Number NCA278097 Robeson County Dear Sir or Ms.: Alan W. Klimek, P.E. Director Division of Water Quality RECEIVED OCT 31 2006 DENR - FAYEfII_VILLE REGIONAL OFACE The Division's records show that a completed PLAT Form has NOT been submitted for this facility. An extension from the due date of January 15, 2006 was requested and ample time has been allowed for submittal. If our records are in error please resubmit the completed PLAT Form for this farm. If the PLAT Form has not been submitted, please do so by November 30, 2006. Condition I.6 of your NPDES Permit states: "If prior to the expiration date of this permit either the state or federal government establishes Phosphorus loss standards that are applicable to land application activities at a facility operating under this permit, the Permittee must conduct an evaluation of the facility and its CAWMP under the requirements of the Phosphorus loss standards to determine the facility's ability to comply with the standards. This evaluation must be documented on forms supplied or approved by the Division and must be submitted to the Division. This evaluation must be completed by existing facilities within six (6) months of receiving notification from the Division. The method of evaluation is the Phosphorous Loss Assessment Tool (PLAT) developed by NC State University and the Natural Resources Conservation Service. PLAT addresses four potential loss pathways: leaching, erosion, runoff and direct movement of waste over the surface. Each field must be individually evaluated and rated as either low, medium, high or very high according to its Phosphorus loss potential. The ratings for your farm must be reported to DWQ using the attached certification form. The PLAT forms must be kept as records on your farm for future reference. Please be advised that this notice does not prevent the Division of Water Quality from taking enforcement actions for any past or future violation. Furthermore, the Division of Water Quality has the authority to levy a civil penalty of not more than $25,000.00 per day per violation. If you have any questions regarding this request, please do not hesitate to contact Duane Leith by email at duane.leith@ncmail.net or by phone at (919) 715-6186 or contact the Fayetteville Regional Office at (910) 433- 3300. Thank you for your cooperation. Sincerely, `L1 -� Duane Leith Animal Feeding Operations Unit cc: If ayett v1lliRegional- ffice,.Aquifer Protectiari Section] Facility File 78-97 Aquifer Protection Section 1636 Mail service Center Internet: www.n water ualit .or Location: 2728 Capital Boulevard An Equal OpportunitylAffirmabve Action Employer— 50% Recycied110% Post Consumer Paper r,MCarolina Naturally Raleigh, NC 27699-1636 Telcphone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Servicc: (877) 623-6748 7q - ,F NUTRIENT MANAGEMENT PLAN Grower(s): -Doug & Midi Hilban Farm Name: County: Robeson Farm Type: Feed -Fin Farm Capacity: 8000 Storage Structure: Anaerobic Lagoon Storage Period: 180 days Application Method: Irrigation All In Farms, Inc. c/o Dean Hilton P.O. Box 535 Elizabethtown, NC 28337 NtA All (Al The waste from your animal facility must be land applied at a specified rate to prevent pollution. of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. I Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate fitter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor Page: 1 problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the any receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.): 8000 animals X 986 gal/animal/year = AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): 8000 animals X 2.30 lbs/animal/year = 7,884,000 gallons 18,400.00 Ibs Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type, and surface application. Page: 2 Field Hyd Soil Type Crop Code Yield !Ac Ibs N /unit Acres Lbs NIAc Residual Lbs N /Ac Ibs N Required Time to Apply 3963-3 1 NoA B 5.2 50.00 3.40 260.0 884.00 Mar -Oct 3963,-3 2 NoA B 5.2 50-00 4.80 260.0 1248.00 Mar-0ct 3963-3 3 NoA B 5.2 50.00 4.80 260.0 1248.00 Mar -Oct 3963-3 4 NoA B 5.2 50.00 4.80 260.0 1248.00 Mar -Oct 3963-3 5 NoA B 5.2 50.00 4.80 260.0 1248.00 Mar -Oct 3963-3 6 NoA B 5.2 50.00 4.80 260.0 1248.00 Mar -Oct 3963-3 7 NoA B 5.2 50.00 4.80 260-0 1248.00 Mar-W 3963-3 8 NoA B 5.2 50.00 4.80 260.0 1248-00 Mar -Oct 3963-3 9 NoA B 5.2 50.00 4.80 260.0 1248.00 Mar -Oct 3963-1 _-10 NoA B 5.2 50.00 3.53 260-0 917.80 Mar -Oct 3963-1 11 NoA B 5.2 50.00 3.53 260.0 917.80 Mar-0d 3963-1 12 NoA B 5.2 50.00 3.53 260.0 917.80 Mar -Oct 3963-1 13A NoA B 5.2 50.00f§ ,, "�'• E : 260.0 569.40 Mar-0.Oct 3963-1 138 NoA B 5.2 50.00 -3.89 260.0 988.00 Mar -Oct 3963-5 14 NoA B 5.2 50.00 3.88 260.0 1008-80 Mar -Oct 3963-5 15 NoA B 5.2 50.00 4.13 260.0 1073.80 Mar-0d 3963-5 16 NoA B 5.2 50.00 4.38 260.0 1138-80 Mar -Oct 3963-5 17 NoA B 5.2 50.00 2.97 260.0 772.20 Mar -Oct all all NoA K 50.00 73.74 50.0 3687.00 S-April Total 73.7 - - - 22859.40 Available N 18400.00 "Difference -4459.40 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals, *A negative number reflects the total lbs of additional nitrogen needed to achieve yields on acreage listed in chart. A positive number means additional acreage is required to utilize the nitrogen produced by the farm - NOTE: This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage_ Where grazing, plants should be grazed when they reach a height of sic to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care Page: 3 should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall_ The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. The following legend explains the crop codes listed in the table above: Crop Code Crop Lbs N utilized / unitdeld A Barley 1.6 lbs; N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N 1 ton C Hybrid Bermudagrass - Hay 50 lbs N / ton D Com - Grain 1.25 lbs N / bushel E Corn - Silage 12 lbs N / ton F Cotton 0.12 lbs N / lbs lint G Fescue- Grazed 50 lbs N / ton H Fescue- Hay 50 lbs N / ton I Oats 1.3 lbs N / bushel J Rye 2.4 lbs N / bushel K Small Grain - Grazed 50 lbs N / acre L- Small Grain - Hay 50 lbs N / acre M Grain Sorghum 2.5 lbs N / cwt N Wheat 2.4 lbs N / bushel O Soybean 4.0 lbs; N / bushel Acres shown in the preceding table are considered to be the usable acres excluding required buffers, fitter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to Page: 4 prevent over application of nutrients or other elements. Your production facility will produce approximately 0.36 pounds of plant available nitrogen per animal per year in the sludge based on the application method listed earlier_ If you remove the sludge every 5 years, you will have approximately 14400.00 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 48.00 acres of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 115.20 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and applications. APPLICATION OF WASTE BY IRRIGATION; The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to property irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following is provided as a guide for establishing application rates and amounts. Tract Feld Sol Type Crop Application Rate inmr Application Amount ' inches 3963 all NoA BK 0.50 1.00 "This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied_ In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsiability of the producer and waste applicator to ensure that the spreader equipment is operated property to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in Page: 5 determining the amount of waste per acre and the proper application prior to applying the waste. Additional Comments: Poultry waste or commercial fertilizer may be applied if available nitrogen is not adequate for crop needs. If applied, records must be kept and PAN listed in plan must not be exceeded ——_ Page: 6 NUTRIENT MANAGEMENT PLAN CERTIFICATION Name of Farm: Owner/Manager Agreement Uwe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the famn named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. Uwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner. Signature: Name of Manager (if different from owner): Signature: Name of Technical Specialist: Affiliation: Address: Telephone: Signature: Please Print Sonya Johnson Barber Harvest Net, Inc. P.O. Box 32 Council, NC 28434 (910) 646-6768 Date Page: 7 ANIMAL FACILITY ANNUAL CERTIFICATION FORM Certificate of CoN erage or Permit Number MCA Al--8Qgl County "_R0br_ W6w_ Year 2005 for w.tr4 Facility Name (as shown on Certificate of Coverage or Pertnit)A ii Ir, &r nols. Tmc, Liilbs4rh�,Ot�►v�� Operator in Charge for this Facility Yiti Certification Land application ut' animal waste as allowed by the above permit occurred during the past calendar year X_ YES NO. 1f'N'O, skip Part 1 and Part It and proceed to the certification. Also, if animal waste Nvas generated but not land applied, please attach an cxplanation oil how the animal waste was handled. Part I: Facility Information: 1. Total number of application Fields __ or Pulls'(pleasc: check the appropriate box) in the Certified Animal Waste Management Plan (CANN'MP): _ $ Total Useable Acres approved in the CAWMP ?. Total number of Fields __• or Pulls (please check the appropriate box) on which land application occurred during the year: _ Total acres on -which waste was applied 3. Total pounds of Plant Available Nitr0`1en (PAN) applied during the year for all application sites. - ---EMS S 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and the pen -nit: _ 8 59 5. Estimated a►nount of -total manure. hitter and process Nvastc�N ater sold or given to other persons and taken Of3' site duhZn' the year Q � tons or gallons (please check the appropriate box) 6. Annual avera_c: number of animals by type at this facility during the previous year: 3 7. Largest and smallest number of animals by type at this lacitity at any one time during the previous year: Largest Smallest (These numbers are for infomzational purposes only since the only permit limit on the number o1-animals at the facility is the annual ayerauc numbers) S. Facilitv's Inte,ralor il�applicable: rijkY 6trau) Part 11: Facility Status: IF THE ANSW ER TO ANY STATE.NI NT BE1.O IS -'NO". PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT. THE DATES OF ANY NON CONMPLIANCI . _AND EXPLAIN CORRECTNE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO CO.NWLIANCE. I, Only antn-►al «astc generated at this facility was applied to the permitted sites during �( Yes ". No the past cak:ndar year. AFACE 3-14-03 1 I The facility was operated in such a way that there was no direct runoff of waste from ��; Yes -- No the facility (including the houses, lagoons/storage ponds and the application sites) during the past calendar year. J. There was no discharge of waste to surface water from this facility during the past Yes _7 No calendar near. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during Yes No the past calendar year. 6. There was no PAN application to any fields or crops at this facility greater than the � Yes No levels specified in this facility's CA I P during the past calendar year. 6. All land application equipment was calibrated at least once during the past calendar year. Yes E'No 7. Sludgc accumulation in all lagoons did not exceed the volume for which the lagoon Yes No was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon wras designed. 8. A copy of the Annual Sludge Sun-ey Form for thi facility,is attached to this Certification. Yes No t Wfr .Pwe. st,.r., ra wc-Ye J� I i �oo 9. Ann sol s analysis we performe 011 a ch field re ving arum waste during the Yes No past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year? % Yes L. No 11. All required monitoring and reporting was performed in accordance with the facility's '; Yes Y No permit during the past calendar year. 12. All operations and maintenance requirements in the permit were complied with during Yes No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. I I Crops as specified in the CAWMP were maintained during the past calendar year on all Yes -i No sites receiving animal waste and the crops grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the permit and the CAWIVIP for this facility were X Yes _ No maintained during each application of animal waste during the past calendar year. --I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of rmv knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." ea_v_ � +o w- rc Perrnittee Name and Title (type or print) Signature of Operator in Charge (if different from Permittee) AFACF 3-14-03 2 Date 01-ale -0(0, Date Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources May 31, 2005 CERTIFIED MAIL RETURN RECEIPT REQUESTED RECEIPT # 7002 2410 0003 0274 6631 Keith Hilburn Keith Hilburn Farm 1473 Zion Hill Church Rd. Bladenboro, NC 28320 RE: Sludge Survey Testing Dates Facility # 78-97 Robeson County Dear Keith Hilburn: Alan W. Klimek, P.E. Director Division of Water Quality RECEIVED JUN 0 2 2005 OENR - FAYEifE LLE REGION OFFICE The Division of Water Quality (DWQ) received your sludge survey information on April 25, 2005. On your behalf, Kathy Dugan requested an extension of the sludge survey requirement for the lagoon at the Keith Hilburn Farm. Due to the amount of treatment volume available, DWQ agrees that a sludge survey is not needed until 2007. The 2007 survey must be performed by December 31, 2007, and the results are to be submitted with the Annual Certification Form that will be due on March 1, 2008. Thank you for your attention to this matter. If you have any questions, please call me at (919) 715-6185. Sincerely, Keith Larick Animal Feeding Operations Unit cc: File# 78-97 Larry Baxley, Fayetteville Regional Office Nam` Carolina turally Aquifer Protection Section 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Internet: h2o.enr.state.nc.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1-877-623fi748 An Equal Opportun4/AiBrrnative Anion Employer— 50% Recydedr10% Post Consumer Paper r ANIMAL FACILITY ANNUAL 'CERTIFICATION FORM . . Certificate of Coverage or Permit Number a "� g� �''� County e So ti Year 200-4- Facility Naive (as shown on Certificate of Coverage or Permit) _ K ii k fti h.__ Operator in Charge -for this Facility i4-k lld b y Y►.. : Certification #_, ql 0 Land application of animal waste as allowed by the above permit occurred. during the past calendar year YES NO. If NO, skip Part I and Part II and proceed to the. certification.. Alsojf animal waste was generated but not land applied, please attach an explanation on how the .animal waste was handled. Part I : Facility Information: 1. Total number of application Fields ❑ or Pulls (please check the appropriate box) in the Certified Animal Waste Management Plan (CAWMP): Total Useable Acres approved in the CAWMP 2. Total number of Fields ❑ or Pulls 14 (please check the appropriate box) on which land application occurred during the year: I to Total Acres on which waste was applied 3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites: 6.3 -17 4. Total pounds of Plant Available Nitrogen (PAN) allowed to. be land applied annually by the CAWMP and the permit: I g 5 q -- 5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken off site during the year tons 0 or gallons 0 (please check the appropriate box) 6. Annual average number'of animals by type at this facility during the previous year: 7. Largest and smallest number of animals by type at this facility at any one time during the previous year: Largest Smallest ('These numbers-are1or informational purposes only since the only permit limit on the number of animals ai the facility is the annual average numbers) 8_ Facility's Integrator if applicable: Part II: Facility Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A 'WRITTEN DESCRIPTION AS TO WHY .THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. 1. Only animal waste generated at this facility was applied to the permitted sites during Yes ❑ No the past calendar year. AFACF 3-14-03 1 �...., 14 .sJ 2. The facility was operated in such a way that there was no direct runoff of waste from tj Yes ❑ No the facility (including -the -houses, lagoons/storage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility during the past Yes ❑ No calendar year. - 4. There was no freeboard violation in any lagoons or storage ponds at this facility: during Yes .❑ No the past calendar year. 5. . There was no PAN application to any fields or crops at this facility greater than the Yes ❑ No levels specified in this facility's CAWiNM during -the past calendar year, 6. All land application equipment was calibrated at least once during the past calendar year. I Yes ❑ No 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon Yes ❑ No was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed.. 8. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. Yes ❑ No 9_ Annual soils analysis were performed on each field receiving animal waste during the Yes ❑ No past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year? l` Yes ❑ No 11. All required monitoring and reporting was performed in accordance with the facility's Yes ❑ No permit during the past calendar year. 12. All operations and maintenance requirements in the permit were complied with during Yes ❑ No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 13. Crops as specified in the CAWMP were maintained during the past calendar year on.all $. Yes ❑ No sites receiving animal waste and the crops grown were removed in accordance with. the facility's permit. 14. All buffer requirements as specified on the permit and the CAWMP for this facility were Yes ❑ No maintained during each application of animal waste during the past calendar year. - - "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." or Date Date different from Pernuttee) AFACF 3-14-03 2 • -% Appendix 1. Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number ' 1 bwrh FLyt^5 1 g-91� B. Lagoon Identification - Olrt 1 F—" hn K C. Person(s) Taking Measurements et }' - �t l bush D. Date of Measurements E. Methods/Devices Used for Measurement of. a. Distance from the lagoon liquid surface to the top of the sludge layer. b. Distance from the lagoon liquid surface to the bottom (soil) of the lagoon: e, c. Thickn of the fludge layer if making a direct measurement with "core sF mpler": F. Lagoon Surface Area (using dimensions at inside top of bank): (0. $ {acr--s) (Draw a sketch of the lagoon on a separate sheet, list dimensions, and calculate surface area.) G. Estimate number of sampling points: a- Less than 1.33 acres: Use 3 points b. If more than 1.33 acres, 0 $ acres x 6 = 41with maximum o 24. (Using sketch find dimensions, develop a uniform grid that has the same number o ntersections as the estimated number of sampling points needed Number the intersection points on the lagoon grid so that data - recorded at each can be easily matched) H_ Conduct sludge survey and record data on "SIudge Survey Data Sheet" (Appendix 2). I. At the time ofhe sludge survey, also measure the distance from the Maximum Liquid Level t to the Present Liquid Level (measure at the lagoon gauge pole):g3 J. Determine the distance from the Maximum Liquid Level to the Minimum Liquid Level.rJ� f (usee lagoon management plan or other lagoon records). K. Calculate the distance from the present liquid surface level to the Minimum Liquid Level-15 (Item J minus Item 1, assuming the present liquid level is below the Maximum Liquid Level)_ L- Rewrd from the Sludge Survey Data Sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points): g •• 3q M. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level s to the top of the sludge layer (average for all the measurement points): N. Record from the Sludge Survey Data Sheet the average thickness of the sludge layer. O. Calculate the thickness of the existing Liquid Treatment Zone (Item M minus Item K): 5 . (Note. If Item O is less than 4 feet, a sludge removal and utilization plan may be required by N.C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to the Sludge Volume Worksheet if you desire to calculate sludge volume for a rectangular - shaped lagoon with uniform side slopes. Completed by `} ►. Date: - c{ - r0 Print blame J S& ature 14 Appendix 2. Sludge Survey Data Sheet* Lagoon lden ification: _ Sludge Survey Data Sheet I u r vx FeLr 5 Competed by: Q,w 0,. Date: Print N e J Signatur PointGrid No. • • f f - Distance from liquid surface tolagoonbottom • Tbickness of sludge layer MEN IM ®® r 1 *All Gri.l Poi is and corresQondiw sludge laver thicknesses must be shown on a sketch attached to.this Sludge Surwe-V Dana Sheet. See Appendix 4 for conversion from inches to tenths of a foot 15 ti 1-70 CIE: 01 0 { Michael F. Easley, Governor ' William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E., Director Division of Water Quality April 9, 2003 Keith Douglas Hilburn Keith Hilburn 1473 Zion Hill Church Road Bladenboro NC 28320 Subject: Certificate of Coverage No. NCA278097 Keith Hilburn Swine Waste Collection, Treatment, Storage and Application System Robeson County Dear Keith Douglas Hilburn: On March 14, 2003, the North Carolina Division of Water Quality (Division) issued an NPDES General Permit for swine facilities. The General Permit was issued to enable swine facilities in North Carolina to obtain coverage under a single permit that addresses both State and Federal requirements. In accordance with your application received on January 27, 2003, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Keith Douglas Hilburn, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with NPDES General Permit NCA200000. The issuance of this COC supercedes and terminates your COC Number AWS780097 to operate under State Non -Discharge Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Keith Hilburn, located in Robeson County, with an animal capacity of no greater than an annual average of 8000 Feeder to Finish swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until July 1, 2007. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and Federal general permit it contains many new requirements in addition to most of the conditions contained in the current State general permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitorine conditions in this hermit. The Devices to Automatically Ston Irrigation Events Form must be returned to the Division of Water Quality no later than 120 days following receipt of the Certificate of Coverage. The Animal Facility Annual Certification Form must be completed and returned to the Division of Water Quality by no later than March 1st of each year. RRA NCDENR Non -Discharge Permitting Unit Internet http:lh2o.enr.state.nc.us/ndpu 1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone (919) 733-5083 Fax (919)715-6048 Customer Service Center Telephone 1 800 623-7748 An Equal Opportunity Action Employer 50% recycled/10% post -consumer paper If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual NPDES Permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. 1f you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely, v for Alan W. Klimek, P.E. Enclosures (General Permit NCA200000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Robeson County Health Department Fayetteville Regional Office, Water Quality Section Robeson County Soil and Water Conservation District Permit File NCA278097 Permit File AWS780097 NDPU Files —t NUTRIENT MANAGEMENT PLAN Grower(s): Farm Name. County: Farm Type: Farm Capacity: Storage Structure: Storage Period: Application Method: Doug & Keith Hilburn Hilburn Farms Robeson Feed -Fin 8000 Anaerobic Lagoon 180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution. of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor Page: 1 problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than t 30 days prior to planting a crop or forages brealdng dormancy. Injecting the waste or disidng will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. if you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be fle)dble so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for speck crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 1 SA NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): 8000 animals X 986 gal/animal/year = AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): 8000 animals X 2.30 lbs/animal/year = 7,884,000 gallons Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type, and surface application. Page: 2 Feld Hyd Sail Type Crop Cade Yeeld Mc lbs N limit Acres Lbs N/Ac Residual Lbs N /Ac Ibs N Required Time to Apply 3 1 NoA B 52 50.00 3.40 260.0 88C00 Mar -Oct 3963-3 2 NaA B 5.2 50.00 4.80 260.0 1248.00 Mar -Oct 3963-3 3 NaA B 5.2 50.00 4.80 260.0 1248.00 Mar -Oct 3 4 NaA B 5.2 50.00 4.80 260.0 1248.00 Mar -Oct 3 5 NaA B 5.2 50.00 4.80 260.0 1248.00 MarOct 3963-3 6 NoA B 5.2 50.00 4.80 260.0 1248.00 Mar-Od 3 7 NoA B 5.2 .50.00 4.80 260.0 1248.00 Mar -Oct 3963-3 $ NoA B 5.2 50.00 4.80 260.0 1248.00 Mar -Oct 3963-3 9 NoA B 5.2 50_00 4.80 260.0 1248.00 Mar -Oct 3963-1 10 NaA B 5.2 50.00 3.53 260.0 917.80 Mar-0ct 3963-1 11 NoA B 5.2 50.00 3.53 260.0 917.80 Mar-0ct 3963-1 12 NoA B 5.2 50.00 3.53 250.0 917.80 Nlar-Oct 3953-1 13A NaA B 5.2 50.00 2.19 260.0 569.40 Mar -Oct 3963-1 13B NaA B 5.2 50.00 3.80 260.0 988.00 Mar-Od 3963-5 14 NoA B 52 50.00 3.88 260.0 1008.80 Mar -Oct 3963-5 15 NaA B 52 50.00 4.13 260.0 1073.80 Mar -Oct 3963-5 16 NM B 5.2 50.00 4.38 260.0 1138.80 'Mar-Od 3 17 NaA B 52 50.00 Z97 250.0 772.20 Mar -Oct all all NckA K 50.00 73.74 50.0 3687.00 S449H Total 73.7 Available N *Difference 22859.40 18400.00 -"59.40 -indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. *A negative number reflects the total lbs of additional nitrogen needed to achieve yields on acreage listed in chart. A positive number means additional acreage is required to utilize the nitrogen produced by the farm. NOTE: This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care Page: 3 should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May)_ Shading may result if small grain gets too high and this will definately interfere V with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. The following legend explains the crop codes listed in the table above: Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue - Grazed H Fescue- Hay ` I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean Lbs N utilized / unit yield 1.6 Ibs N / bushel 50 ibs N / ton 50 Ibs N / ton 1.25 Ibs N 1 bushel 12 Ibs N / ton 0.12 lbs N / Ibs lint 50 Ibs N / ton 50 Ibs N / ton 1.3 Ibs N / bushel 2.4 Ibs N / bushel 50 Ibs N / acre 50 Ibs N / acre 2.5 Ibs N / cwt 2.4 Ibs N / bushel 4.0 Ibs N / bushel Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to Page- 4 prevent over application of nutrients or other elements_ Your production facility will produce approximately 0.36 pounds of plant available nitrogen per animal per year in the sludge based on the application method listed earlier. If you remove the sludge every 5 years, you will have approximately 14400.00 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 48.00 acres of land. If you apply the sludge to com at a rate of 125 pounds per acre, you will need 115.20 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and applications. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the awes shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following is provided as a guide for establishing application rates and amounts. Tract Field Sol Type Crop Application Rate irdhr Apprwation Amount " inches 3963 all NoA BK 0.50 1.00 "This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsiability of the producer and waste applicator to ensure that the spreader equipment is operated properfy to.apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Cali your technical specialist after you receive the waste analysis report for assistance in Page: 5 determining the amountef-ante per acre and the proper application prior to applying the waste. Additional Comments: Poultry waste or commercial fertilizer may be applied if available nitrogen is not adequate for crop needs. if applied, records must be kept and PAN listed in plan must not be exceeded_ Page: 6 NUTRIENT MANAGEMENT PLAN CERTIFICATION Name of Farm: Owner/Manager Agreement Uwe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Uwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. Uwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff_ This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner. Signature: Name of Manager (if different from owner: Please Print Signature: Data Name of Technical Specialist Sonya Johnson Barber Affiliation: Harvest Net, lnc. Address: P.O. Box 32 Council, NC 28434 Tekphone%7 (910) 645-6758 Signature: Page: 7 7� State of North Carolina q7 Department of Environment, Health and Natural Resources O Division of Water Quality Ei DD Non -Discharge Permit Application Form (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) jO10M7 General Permit Rmisapplication is for ne Animal Waste Management with this application Liquid Animal Waste Operations w or expanding facilities only. The design portions of the Plan (AWMP) certification form, Part II, mast be included prior to the application being accepted as complete. Application Date: v r Z— 97 V-) I. REQUIRED ITEMS CHECKLIST CT I Please indicate that you have included the following required items by signing your initials in the space provided next t?each,-3 == m item. iInitials r" 1. One completed and signed original and two copies of the application for General Permit - = ci rn Animal Waste Operations; EE C� 2. Three copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is disposed; 3. Three copies of pages 1-3 of the Animal Waste Management Plan (AWMP) Certification Form, CP including Part ll (Certification of Design Items A-F). If the facility does not have Part II of the AWMP completed, it must be completed prior to submittal of a general permit application for animal waste operations. 4. Three copies of the Animas Waste Management Plan (AWMP) used for facility design. II. GENERAL INFORMATION: 1. Farm's name; 2. Print Land Owner's name: C1�/7-F#'<<^J90RA) 3. Mailing address: _ 1473 Z1oA) }4-LLt. L-WAU4 RD. City: �G611�oa2D _r _ State: �- Zip: Z932o Telephone Number: ( lO } t0`'t9, ;u o'Z— 4. County where farm is located: RDB 5DA) _ 5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): 59- 193o SaUTv� OF 5-r. OA-ULS 6. Print Farm Manacer's name (if different 7. Lessee's I (if applicable; from Land Owner): please.circle which type is list 1 ).- ��QOWrJ's IDE CPtttoWAA �0. FORM: AWO-G-NE 3/21/97 Page 1 of 3 • Y ERATION INFORMATION: Farm No.: (county number); (facility number). Please complete the table below as it applies to your facility using the certified design capacity. The "No. of Animals" should be the maximum number for which the waste management structures were designed. Tye of Swine No. of Animals TypLof Poultry No of AnjMals Tyne of CattleNo. X Animals 0 Wean to Feeder 0 Layer 0 Dairy Feeder to Finish 9000 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farUi: o. of AnimalsL 3. Acreage cleared and available for application: 1y ; Required Acreage (as listed in the AWMP): 7S 4. Number of Lagoons 1 ; Total Capacity: 7-38(o50 2 Cubic Feet (0) Number of Storage Ponds: ;Total Capacity: Cubic Feet (ft3) 5. Are subsurface drains present within 100' of any of the proposed application fields? YES or O (please circle one) 6. Are subsurface drains present in the vicinity or under the proposed lagoon? YES or O (please circle one) 7. Does this facility meet the siting requirements in Senate Bill 1217? (Swine Only) ®E or NO (please circle one) What was the date that this facility's swine houses and lagoon were shed? What was the date that this facility's land application areas was siled? IV. APPLICANT'S CERTIFICATION: I, _ Ai ITIf ,QJi/_ (Land Owners name listed in question II.2), attest that this application for _ _ _ (Farm name listed in question H.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not comp] ed and that if all required su porting information and attachments are not included, this application package will be returned t e t omplete. Signature 4 Date V . MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) I, (Manager's name listed in question I11.6), attest that this application for (Farm name listed in question 11.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 FORM: AWO-G-NE 3/21/97 Page 2 of 3 ON OF WATER QUALITY REGIONAL OFFICES (9/96) Asheville Regional WQ Supervisor 59 Woodfin Place Asheville, NC 28801 (704)251-6208 Fax (704)251-6452 Avery Macon Buncombe Madison Burke McDowell Caldwell Mitchell Cherokee Polk Clay Rutherford Graham Swain Haywood Transylvania Henderson Yancy Jackson Fayetteville Regional WQ Supervisor Wachovia Building, Suite 714 Fayetteville, NC 28301 (910) 496-1541 Fax (910) 486-0707 Washington Regional WQ Supervisor 943 Washington Square Mall Washington, NC 27889 (919)946-6481 Fax (919) 975-3716 Beaufort Jones Bertie Lenoir Camden Martin Chowan Pamlico Craven Pasquotank Currituck Perquimans Dare Pitt Gates Tyreli Greene Washington Hertford Wayne Hyde Mooresville Regional WQ Supervisor 919 North Main Street Mooresville, NC 28115 (704)663-1699 Fax (704) 663-6040 Raleigh Regional WQ Supervisor 3800 Barrett Dr. Raleigh, NC 27611 (919)571-4700 Fax (919) 733-7072 Chatham Nash Durham Northampton Edgecombe Orange Franklin Person Granville Vance Halifax Wake Johnston Warren Lee Wilson Wilmington Region. WQ Supervisor 127 Cardinal Drive Extension Wilmington, NC 28405-3845 (910)395-3900 Fax (910) 350-2004 Anson Moore Alexander Lincoln Brunswick New Hanover Bladen Richmond Cabamts Mecklenburg Carteret Onslow Cumberland Robeson Catawba Rowan Columbus Pender Harnett Sampson Cleveland Stanly Duplin Hoke Scotland Gaston Union Montgomery Iredell Winston-Salem Regional WQ Supervisor 585 Wauvhtown Street Winston-Salem, NC 27107 (910) 7714600 Fax (910) 771-4631 Alaunance Rockingham Alleghany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford FORM: AWO-G-NE 3/21/97 Page 3 of 3 J OENGIN },♦IT -4 AH'rrn: 24 BE GE ` EL) L F ' ` ► -' KEITH HILBURN - GROWER #335 10 - 800 FINISHING STATE ROAD #1930 - ROBESON COUNTY All oueurr/ \ Q aoc- a �- Y a � �� tcoa b1907 192, 19 1 1923 f �ooa 4 2,1 -5 1976 D L Tolars-1 Q t� 20 , 100! Z 0• �� 1.8 v p V 191 1! 190a ry 19E3 F b � l97 b •1 rSh 1920 - 1927. Cy � i477 80� Z �% �.1.-• 907� l 197a 4 �7 Oakland ■ 192E „ I9?� i \\,1+ 1 � IDE4 Y 5 6 1046 Y_3 , 979 •• !DOS .6 919 •-�. .-: 1 776 / i for , f I ` .i . 7� 1 9E0 1 n2a FAS ` fi a 70; LL 33 P r{� '" "St "PALii 2041_ 1 �t0l.1, 9 C l Y�• 1971 1� .. 9' �. •'f,T _ V16 1006� D �y711. f 193T "4j 1971 ro]7 1773 .r ti. 1979 o. 1Y7. -a z � ;S 31 d �! .DDa a \ I. 1977 ] POND l. _ 173 33 DIRECTIONS : FROM ST. PAULS, TAKE HWY. 1#20 TOWARD TAR HEEL. TAKE A RIGHT ONTO STATE ROAD -01924. TAKE THE THIRD LEFT WHCIH WILL BE STATE ROAD 7"r"1930. FARM ENTERANCE WILL BE ONE MILE ON THE RIGHT. MAILING ADDRESS: SHIPPING ADDRESS: DOUGLAS HILBCLRN DOUGLAS HILBQRN 1473 ZION HILL CH. RD. STATE ROAD m1930 BLADENBORO, N.C. 28320 BLADENBORO, N.C. 28320 (91.0) 648-21.02 6R•�v!'. S OF CAROLINA• INC 303EAST COLLEGE$iREET • PO BOxa87 vi�RS=::.r1C 2a398-0487 • OFFICE. (910)293-2181 - FAXA91Q)293-4726 FRECEWED TABLE OF CONTENTS JON 10 1997 Cover Sheet FP`E d a�Y ��. Site Evaluation REG. OFFICE: ✓ Waiver(s) (if required) 146-,4L7-)+ IDEpr..) ✓ Nutrient Management Plan ✓ Soils Map ✓ ASCS Map ✓ NRCS Waste Application Specifications Topographic Map FIoodzone Map Emergency Action Plan •�- f� r ,-I 10 Lagoon Design Specifications Lagoon Constriction Specifications Lagoon Operation & Maintenance Plan Lagoon Marker Specifications Seeding Recommendations ✓ Lagoon Classification Sheet J [ti s . e Soils Investi�ation Sheet C / - v . Operation Layout V Excavation & Fill -Requirements 61.1 DWQ Certification Azzi.ilial Waste INIanagement Plan Ce�t�ification (¢Ic=sc rf: c crprint all iafcc=HbE-,1 'dc no shpa-turL) Existing or Ne�c or = E, aitded (Please A oil- - - Name of in arm. F�T C6Fi C Facaicy No: REG. Phone Na: 4)o-bq8-21oz hQH±g ddAsS 1413 ZlciJ RILJ— RD. BLAb i4oAD c. z83za Counra Fa. ! is IcC3._:: Iri---T?� Please a- ch a C. Y Cir 2. Counr f road i%2o Mich loca►1or: iC:. and C_sc;zCC below (Be sp Cii?C: road r:a_. es, rile: es, e.c): *119 30 So aF Sr. p1W Ls Qaeradon Description: T qe of Swb. z NO. of A.r., n=11 C We= :o =G---- 1 CCC'w_.... Fl:ash F, c: C3 Y'1 ---- w :v `Vz= Z! : --n—.v to z:s� Type CO Layc: C2 Fr ums No. ofAr .-=-1- Type of car.'e Q Oziry :]?C_: Na. ajar...- Lr O :' i - T%•ve of L:. e: nc : lv:::.: er of AA:;. --- De::g': Ac-.: sge =.vatla; l e for A = of adan: J 1 10. D t�C L`;:4"� A.= eaCw: N�-:?e: a ac�crs Sc� _� Pones 1 gat ; C_: ac ��: �3d65o2 Cubic Fee: U,3) If YES or(7tiQ (please Circle one) }� I.1 E . —_— =I:.] P:tse Ir, the Li of t LA GO0 o+L SPIRriY r f�_.L L C:..Z:.e one) J#''�aaaYx:)a zs xxx a: x,{as�r as axa.���#?i ata:aaMa ana. arssa�zittzsxsx:ia#z�:s�..i+a�a�ri �+.a a. a. �.x �.yxaasa.._aa a.a aca: wner Mazam greament I (-C) v:. :{ on: __c=C .=J-:! z::C: is CCn:-_. =d vI_ CC 30A rqc chin :_;. I (we) i:'dz:vand 7C�• :GC �Lt the r.. _= _�i _y _t 4 �.. a �'C �=� :Jill i_= _ a__ rCv z :z�- v.•..�_3G_ .. pig: For t.,c _... �a.:.=_ sca I (;-e) !�;.o that =y Ci.;=Siam ;C L;C _..:S:_ :g dcsiln cz;ac-.: Ct LLC -a=- LC1 =GCi ar-d er :C:S r_C:... of mew facHiucs :jiti ItC,,:_w -4 a �G' CG._L'"t cG to be sC: � -= to L!:C Di'+15ivG CC :_ a;' TZC s i::Ck= I ) ':_-:S'-'...:G '..--' _.C_ �...:.°t ir'.•G CO dsz::? Z: bC laynAI wzs:_ S:Ca-- C: s; szm= to Surface W?.E=:S Cf 'hC sm,: _.t�:C:r::; T?- - ---=�--Z+C:;rvC",=C: C: C'JGC..GSS SGVC._ tL-1-- L'_ MS- . 5:C:� .r--$C .^.0 be :i::-74:..CIY !.0 E ruz-Gti of FJm.icCL: i and :+ mrf rust z:-;--s =—;S: a using s�.Ci S d_'JCi^__'= yy .LcRCSCu:.CS CCnSG. ^.L'Cm SC: zco Tic . l—^. am! : .:ill IC f1 d C.' 2= = 3C NZ C --c of E_c_! cal azd ;`a -: Cecsc;•ranon Disc c_ I { JG} cep+ mat 3--mcdzur'_cn c_s: be by 3 -.d s - ._..ed to the Sc'sl • ..d G=.__ to Di'f cc cc•a .dyc�ca (: _ ; : v� Cz� :s C!;:_.Z _') 60 days of a Et!c — Na:,:e of �ian_���(if c'_if:ere:: f.o; ate•;:�=): Si�grl? Date: AWC — 7=nuz:y 1. 1997 1 D). Application and Handling F4uiomeni CFze.^.0 rkc cr7craFr.'c:t bo a Lai ILI I_ 0 . a Existinz or ex agdinz facility wirb, existing wastt application enui mn nt (WUP or n AnimJ- w s:t application) equipment specified in the plan has beta either Picld cr..libr:.ted or evaluated in ac,ord_nc_ with existing d=l,n chain and tables and is able to apply waste as aecessa.ry to accoralrcdatc the Writ_ M' !.aQ-meat plea: (vtiving application quipmz:a caa Cove: th+e aras required by the plan at rats actto exct'�d eitt ^ : the Specified Il daulic OC nat ica a t a'_le v a.e " Y t loading rags, a sc,:e,. for ti�.sr., of appIic....o¢s Ezi.s b� es sbI1S:'.0 ; CC �uired buffers cza be m z- Lnized and ca—H10"M ca a-d adjurzmeat gui ,^cc a-,-- ccr:=ze:d as pan of > sgecitte'_ in t:`:e pig h3 beta d ac=Cr--ada:e tare Wasee Lan c: t Pia-.; (proposed a_pl;czdam eeuiy at ;aces not to exceed eicht: the SJCC:;red hyd:aetic or new_ cat 8_plic_t:OCs has bet= estacilsi:ed; rc :L';c i buffers cC? be eCct�:.ca as pa:, as acc_ssarf to -L,L-: by the �. pn•�i=�Lc are �a�ecdi-iYnat tiStil� Ss72y Ef: c?tiail. (WliP or I) Anim -r waste application czt:iamcat specified in the plza has be== scie ttd to apply was:c as nec=sszr-f to accGrr .cdztc the waste carana;eWe^t pIzn; (proposed applica Boa a .uip=-c .t czm core; rye area r:c`aired by ;he pla.^i at rates not to cxc:=d either the Specified hydraulic or nut_-icrc loading rates: a schedule for '--t�:I; of 2 _ IS_CLIS has hGC,^. CSC;i7ll5 .:; I3L'CC:S Ca: be i..C1IICLioer': Cj.'IOCh.'CG and adjL'StmC.^.t,'�I'..—c are C^ri�,__.. as pa.: Of the pearl). NamT e of Technical Specialist (Please ?�� :):Y R. Cry ar S.J.'ti PV or E A�Ita'�oi:: `� Wa.a•4 Ivan S..,IYs.,,{ �tr✓��C`-f Y..-4. _ Add:ess" igency): 3a3 Cl•'.. 9/o Sfp _2To3 SionL- : Dzt_ G /( / f r; _ E) Odor Cont- i. ?izsec` Control- Mortality F?r.aCennn.t and Enter-=_ncv a ctiori Plan fSD. ST. VV ?. RC or n The fa: this fzc_ir;J - C',-,es 7- Wave c-— cc� C.., dc_ CcC= I C•ec;d „azz C'ecklis:.cad Zr E y .—t.'.c f : tC SC . ?!mr— SO .S _ Of bcCh echo and icse- r b- CVaIi pled wit' tC t ;5 and h Best `��ha�. P-aC c ;f'..._i_, G.S oral SCSI :51. a Ct :iCCS t N12-- _'.__.-:t ? _c:iCcs to Cc!:C:CI lascc:s :. _ ___ : SCIc_.Cd a^.d s cl_dcd ;z t::c ':rasa W°= _ _._ OI-=. Bath :he Name of Tech:nic_I SP,ecia?ist (PIea:e PIi.-:r): Qj—Mnn U So r} Af=1:t_.ian: Add;essy c.. 1): Phone NO.: SiSnaa.,rO F) Written NoZce of N-Fm or ExaandinQ Mine Far i ate: The folio-ing Sig arsrt block is only to be cased for ttely or erpat dlna s ire farms at beep cars c=ion after June 21, 1996. }[ the f3Cilit;J was built before Teae 21, 1996, w'rem was it ccru:::7--,cta or Iastt ex -pawed 5- r �, ^a = . ` - trod 4 '3 ,i o : c: _ d ail rcee. a+arcs I (WC) c=--: f Lt.:" . (%we) have aE7== C :o C C c: u; czr: �. z.1 4oizia- rLCC : f 0 i. Y :f trine OUZ r:OLD J ICC ter 3C:oS3 a pL 7IlC rn,�`. st=_c_ cc rig wwy l-cm this new CI SGri.^.a S.rr� c f=� Y Le CC CC= +:as � eor.:rliacc_ Wit" Lrl=:cq __=ears of N' CGS IO&SG:.. A eccy of CLe acdc_ and a Iist of the roper f cwwczz acdE- : is a=ch cd_ Name of L Signature: Name of M nager(if differvic frcr;, aw-ne;): Sibriatu-e Date: AWC - January I, 1997 3 77 Technical Specialist Certification ,C. As a t`chnIcz!stc_;: Disc dcsi� tack by the North Carniina Sail and Waster Corscrrat as Comr=ission pursuant to 1Sq NCAC 6r .0005, l cc_:ify Lh=c the anir..t_l waste mana;enc-t Systc= for the fm.-= aaraed above bas as ani=al ware that :: =s or ezcc_ds sc ndz-{.s w.d s: r_iicca-ions of the Division of Eavisnrrm-imi'Nianage=cat (D r) as s c_ii:ed in 15A NCAC 2H.021" azd the USDA-Natur2i Resources Conservacan Scr-4c_ (L RCS) a_ dlor the North Cm-olit_=_ Scii :r:'d Wait. Carsc:-ezdan Cow,= issioa pursuant to ;5A NCAC 2L.0317 and 15A NCAC 6r .0001-.0005. Tae follow;_;-:C-e=Ls I.--- ire?LC!Cd ir. the plz'_ as aCC1ic:.b1C. W_ia csch CZP_-gery d=si;nat=s a te:�nicai spr_ialist wi:o r,,�y sign eac:; c_... tr::CC, (5D, 51. W%P., RC, 1), tLe tecu;.ical s_ c_i1,-'is: shauid aaly c=:uiy� pars for which they are t�hnic�y l E� E C.1� '� bpi►* li CARi�p p �t1y OI/ I*, Mrt.°no '7 H. Cert�f cation of Desib n J U'N 10 1997 a��� ssro� 9 ao A) Collection. Slor_Ee Tres`�ent Svsterm Ff,:� 1 F-V7s~� SEAL C).cck ti:z G77rDGr ::_ cc;.• �'1 . os^`aCE k k /i��4�� 8 Q 1 .:'5C:fi� €ar�':J �:'rC'IQL: r�C�3C (5D o� �'%U� oaap`pC{���� 000°�$ Sc_ra,e is ade, ua__ for ccc-a%ca capac'ty; s:a zee capability eocsis:c:t wiN�EfiQRt ;, A _ew exp2n�e or rnmFzczed fac Ew (SD) - _ 5z9ra=- 2.,Ct t:_ =C:t 5:. 'u=5r SL'C:. i..5 bLt not *',:{0 CO.11.Ott SySte:.S. Ie� GCS ^+'igCZdS, have bczz d_-z:4 ,c-^_ to ra t cr cxcztd �_ -mu ,r -- .. C:.= L � S'�.C___1 Z. p 1r=:ile Oi 12CuiiiC 1 5 2GiSTjst (pleas� �*iC): r� Q 5�+ � F• Add- eS:(? ae^C }: Ll..ri w�� c! SF C�..��.s /t!C Zs 31d Pi?Q?'iz N3.: %/: - S'�G— Z7c�3 Dom:_ B) Lar.�- Annik:at on Site (ZVL7P) i.._ ^'^V: CS :C::.'�...-L� SG^"..rrt:C.'.s CcL, fft 7,): a rcu—L^ a. CC t 0f l2 d f ar wzSt_ L"..:—e-ai'Or-; C: -aSCC=:- LS i- SL..=Cit iC r .135:_ =az agC... ..-. Ci'1&L G wC L NL::2 Oi T ec'Oizika1 5pec1a115t (P1e_se P nr}: � I M rK P- V I1 S0j S o f OAeourJA C. na C) Runo- !�ott-015 fr r C. 213g4 t'_ci et exteriorICtr (SD GrWur or RC) :: 5 i,-•_:CV dytS zat C^. �".-�•• ��_V G.:C�.'-.r Icts. i1GC:C G.: 10 29i /I o 0 T- Ii- wits-zrAr<Gr lots (RC) run ct: Gt pCi.0 ..7 ll L.i 1'_L_ =� =C.. z.Vy SC �z---= Lwc..Ve =a d ts=_:a A_:i1t3�_G% Ar4c:cs-'_ ��� PhOre Na.: :, SiSt:ar�: Awc -- 1_-_ 1,1997 2 ace- 111. cernpcanoiz of installation A)C-ollection,Stora.c.e.Tre3tmentlnst:allation New. exz)amded or retrofitted Facil i[v— (SI) Anim: J : s:c stor _t acd.treatment structures. such as but not iirsc_-3 to lagoons and ponds, have l:r_a insL-Md in ace; rzizzC: with the accravCd plan to i::etc or exc:d the ryi Imura a=d specifications. For e,:s`n; fie=:I:tiet wL'FzoLt retrofits, no is necessary. . Name of Technic=l Specialist (r Iese p- t): Phone No.: Sim �aCL,rC: D2tc: B) Land ppl catidri Et,} (W P) Creck :i a Paz Q !'he 5;r'SIc::I IS In place on all Ia_nd as specified III the ZnL al waSiC u znagtment plan. Condit;or!al Approval: ail I=d as s e sled in the p€aa :s cic_•cd fcr oia;ci ; the =painla systsm IS s ec:-:a in th-_ :+as:, •ctilizzc:ec U.1an c .. •tZbl: L a aced t.�ic ok•r._. h:s car.:.:tic_d to titablis:: the lr...s o t be.' tS s � c.. ,- tie;=—::o_ =s sixci-ed in tine pla^ by the proposed cove: crop, is aacrc; riam fer ca.z_ E:­: V ith the us��r:�iz:riou pIza CI r_so check- th}s box if P.Dvroori-tc 11 _ cmrvincr SVSt_... IS 5:,,_.5e''. in the plan 3pt be es=bi t •cad an newly cIzd_ Te_d ,;i ti^w 30 days cf' s c,._ cz*_==• 'mac a4r�e: c:s _a�.i[ r� Cots. z; .r.�t �. c -p fu. _.-S;oa cca i; Name of Tecu.:icai Spec:alTlt - r�-.d FLrCS5�L` c•�C� �: Phone IN Siva.Daft: This following sicna:u-e bloc'--, is only to be used tivl:en t:j.e box for conditional approval in III. B above has been c .coed. I (we) Ce:': f L S ! (wC) �iC C.� �i:'� :C CS C�:LSC th= C inn s-ys=... as S�CC:i 2; -y (ou'r) w?-s:G u:iii 3ti 7G t7I�7, laad if apprrrate :n zs,.1,Cr C:vsic: C.^.. ,L a--d will sub . to i E,1 2 .'d�a� `L'C QI CC.^��';•(C;: n ::gym a s S r1 S: i"W, : IS CC.__��* - � r G . v C e^.cld - i _.1'aL-0 T (':+C) r= s �C•L'C ..� [i d . sp in C:.0 C %C:.tSCG=. _ subs u: =s vc=fi _.. ,. is a vial-`c oc .:tc wzs:_ ,_A.-a,C=_nt pl.; a.d W M n:hjCn_ — (us) to a.a rC:Cn frLi~ D'EA ,N- ' :Ie of Lard Owner . Sianature: Date: i`-ar..e of'Mar;a;e.m if diffe:e:t Ear: ow•ac ): Si; Iatu' e: ASZC -- jaru--rr 1, 1997 -S Date: Q Runoff Controls from Exterior Lo (RC) ac'liry with cxzejor lots MC' -hods t0 r..ini Zizc the run Off of pollut: -Its f:or.I loun-ging and heavy use ---Gzs have be;a irs'=:ilr+ as specie is the plan. Far fcc-H-eies w,.!hoLt ewterror lots, ro cerr��cet.'ott is necesscy. Name of Technical Specialist (-please P-H ic): A=i?iaticn: r_tidress(? gcalC;-): ph arc No. Sim a2rc: • Datc: D) A fication and Han=dlincEatriornent Tristallation CWUP or I) Check the e�prer,-'_r black Lrd i.Z^-c"�_—Z S-0 r]'.d 1= t:G ol�: is GC SitC ?• 1 i=V for use. zz:d =_'_Sim._ :C = '_�' 'ZIS L,vc Dc^ zovi6ed Co Le Q'�'Ce:S z=d Z:: CQ=_,,rI^...'� van t1he Iz _ - ..C�, as yQ e=..^.1=_1 zs= apt Ilc3r�Ga '—..d hzrd c t - a has not be_� 1Cr,21le� he wne. _ lilz, ea Iaa-'r;it speCtl:i� in the gI z 3::: u:_ o I S ri37C5."{ Ie35i%c or i.^:�d tan'f 2-pCliCLC1QC z-^:d I125 rtiYiLa' 3 Sl_p"d C'n"n-C:: GyLr1:RGCC sr G:,r.,zd t1 L7e CC�t._;t ,1_"_ts With tar':_ i��l:_i. ^.CS of tie j?i.^._1i iez'�`.Gd I?u5t.S can be r:.ChiLl-, ea; CC.ii —.,;oa a,-d 24j'_sun-_CC quid_== I"2v-- bC_C avid : to Le o Fnc s and = can'uun� as pa; QC _hc YIi_C. Q C0n=iti0Aal app rOYYl. n:. ==1 C-3 isa n z_d s tdliz, _ _c _ct s:-^a l - ,_ h_es:, . ,ter t- o,:� -� -,- - - �- _ts F�.-ecs z.. +.+iil � Qa si ., z^.d ins:=i=�� by (� '1�y1 _�j: .._._ is __ s.LV=z- to I;CIC 'fie was-z_ CCOI the ^..e C is .=5'= I1edI I^.d w:tIl t%_ Wz :_ cl--I ce Me '-_ZCP r SYS:_._ CCnC�'we.^� in C= rl:: 2=d C='IC.__Qn Z:.� ZC�LS::'.e C �'i C.:_ ,� _ SJeL:�YiCe:. CC LE G__i =ram CCC�.'IC 2s -2,r a....e plaz. N=e of Technical Specialist (?I se Add. rnsc ): T--ne folloNv, v c,Cn-jt7Tre bloc- only to ba used when the box for condi'loa.al approval is II D above has been c'ecked _ - l^�� ? i��C //Zr - nZ a 2 ter ' a___� C�rri7 C ci 25 tQ ill' L.� G.u:::� '++�i� 1:J .._-..G:- r: �:4:: _ .._ S..e=Inca •;a :7- (c,,) Wa.S:c rZ7 z:,2 C _I:.: - `r+ ' ;: C _ _C1^ _-C1.VC� •Z:C•lic$CaTii::C.'r. ' � ''l? z=:C '5t_o:::l o i3 �� z-;'Trra G` - _�. {rar: a 1 _C __cal 5 cc}3 st wichi r C 1 ,air 2 r _ --- s�c_;r�c.. rl t:... cLi,. 1c.Q : cc�I_.c_..a,.. / \ .�i.7+ r��� _'•t� •� Tt �T r r� ri' 1w .="w r^}_Z.. ►._-sue _{}.'T ?. 1�'�i cc: rnt ^_S'+c::. card s Z Vi _",O Ol C:.r w �:_ rza:ac .. _:: _ and. Sub'}___ _. (us) to z--- 2Ct1Qr1 F.o= DE'Nf. Narrre of Land Owner : Si=zrur e: Dc�_ `e .Name of �Eara,-e: (ii eif=e:_at for:: aw,.c_): Si�atz� p• Date: E) Qdor ContrCl. rnsect CO<<ti of and `jar gift, manucement (s 7. j'vr7p. RC Or n c.: -c a �F. :r. T 7T 3 e a led ri -:ate naT !�C M _ �oCs to cor::.�l oda:� ��d i^sc-ts as s_ _ -- it the Plan. have b c:l i,s�._.. a= �= i7flt"=]'ij Maa___ tat SYSt_:. 2s St*-_ P!an ,:as Ziso bcC1cd $:.d is Gc C2::Cu--1_ Name of Terhl:i=I Sgecialist (Picase Fti.nc): Af:1izT�an: ___1 r-sddlrcss%'�-'..c�-acv): p,lane INQ.:• Si�•rtct�; rc: � Da:c:^� A1YC — ,far.. .-71, 1997 5 Please return the completed form to the -Division of Water Quality at the foiiotijing address: Department ofEnvironznent, Health, and Natural Resources Division Of Water Quality Water Quality Section, Compliance Group - P.O. Box 39535 . Raleigh, NC 27626-0535 Please also remember -to submit a copy of this form along with the complete Animal Waste Management Plan to the Iocal Soil and Water Conservation District Off —Ice and to keep a copy in your files with your Animal Waste Management Plan. ANVC January 1, 1997 1 6. I NOTICE OF INTENT THIS LETTER IS TO SERVE AS WRITTEN NOTICE TO ADJOINING PROPERTY OWNERS OF THE INTENT TO CONSTRUCT. THIS NOTICE IS PART OF NC SENATE BILL 1217, WHICH CARRIES OUT MANY OF THE TECHNICAL GUIDELINES AND SITTING REQUIREMENTS AS RECOMMENDED BY THE BLUE RIBBON STUDY COMMISSION ON AGRICULTURAL OPERATIONS. THIS NOTIFICATION IS TO PROVIDE ADJOR*;ING PROPERTY OWNERS WITH FOLLOWING INFORMATION: I. 2. 3 4 NAME KC rn4 ff I Lot) .A/ ADDRESS 14-1 3 zI o4 1+1 u- Cr+vRc ff RD. �Lf��aBoRo, �c. 2S3Z.o TYPE OF FARI1-I Fev-Dne- 7b F,aiSA DESIGN CAPACITY f000 TECHNICAL SPECLA LIST PREPARING THE WASTE MANAGEMENT PLAN. NAIL �Jim nil sor►� po -r&m w� ADDRESS UJrdLSA-,� ac 2Ss my SOIL ANT WATER CONSERVATION DISTRICT OFFICE COUNTY o'i3�5a� ADDRESS LOM03gxtv,J �C 2235,7 _ 5. WRITTEN CONLMENTS NIAY BE SENT TO THE DIVISION OF ENVIRONMENTAL NLAC AGEMENT DEPARTNIENT OF ENVIRONMENT, HEALTH, ANT) NATURAL RESOURCES DEM POST OFFICE BOX 29535 RALEIGH, NC 27626-0535 i rj n{ n ,rVI N [1 V w � •� [� 1 s a r s tj � .d •n 1 i o pp •.• � '� lid 11 r 7 IS_J I� u pl w� a �u I.a 7 f:t n ] U �! l s J IR J ❑ 1, �. U •rl 1'I " •1 o "' � tj w :s w S I i s . Ir1 � � � �' • is h r ti R, A � ir `I rJ N. a e h U F, ii to r x y� 'i r� u !i x of _' IS CI f•� Y oa S 1 ra 'vl I i �i CGS-E"tG-56 �. �. Jew—+�-ct.i .3e .�.ah4,�4rLne sGtL CC�SEay.�;;Cn 5E7v�Cg SOIL INVEST[GATION TO DETERMINE SUIiABILJTY OF PROPOSED POND S�i E FA_L4�-3'S NA-VZ DES—,-UC7 DATE /- O ' = COU?v-^-' S. C- S. PHOTO Sim: NO. WOE ti T.T! WAi2-MF D ARLA S{E�Slsaz=3i�*�T5 WOODLA-'�!D ACRES TOTAT ACRES POND CLASSJ WOPti ts?1ti CONS'c3VAT_?ONiS, SiL:i-C.. Or ?fl0?QS=D PQ* 3 S^OW--.NC; w ?F--1z 30Rt-NG5 W - _= '.Li'0= (Ar,:�� �csie L„ fc=='! Laccte Pv;fo roes "int ,re Center fine of dam and fd�..nlJ en tirett'r jl ! f l l l l l l l l l l l f l l l l l l l l l l l I�- ! I I I II I! I l i llI I I I I I I I II II l l l l l l f l l l l l l l l l l l l l f l l l l l l l l l l l l l l l l l f 1 1 1 11 1 1i 1 1 I I l l l l l l l i I l j i l l l l l l l l f i l I I I I I I I f l l l 1 11 1 1 1 1 1 1 1 11 1!! l l l l f l l l l l l l i I I I I I l I I I I I I I I.l 11 1 1 1 1 1 1 1 1 1 1( I I S"r:Ow BOeR24G 2Yil.m2? nO=F.i and :at: dam -site and a_111re.ay bertnCt fir-:. (Aen xnd d dMU and Mr *— ,it So npa • srera:r With ur71-1L=1 r d UmL (Canr'n—d on 6CCY yherr "":A TT d SAOW -&Je ta01e ele+,anons on d4�-Iitg ise:..as 5`. k b , .9 p- law it �4;� 11 till II II Ii I! I! Il Il II !I Il II II II If ii II I r - � I �r , Il � • . • II II � it II it II � Il 1! II it ll II 11 n 1! II kl II I !s� �� II s� II I! !I II I II II II II II 11 II II !i II I II 11 •,�- % I ,: -� ::I� �c IC:- II II 11 Il U II II II � I! I) 11t II.-° !I - II � !! II :..I[,- 51v - Il II � BORL`+GS MAD?: BY .i/- .41, 1F1 S;ONA i f.1iiC & Ti—i � / `%/L-:�• _ . _ - .. -1 ROBESON COUNTY DEPARTMENT OF PUBLIC HEALTH 460 Country Club Road Lumberton, North Carolina 28358 Phone: (910) 671-3200 FAX: (910) 671-3484 1994 Child Health Recognition Award Winner - Glaxo Inc. March 22, 1996 Permit: 96-002 Brown's of Carolina P.O. Box 487 Warsaw, N.C. 28398 Dear Sir: Upon reviewing your application and investigating the proposed ILO sites, I cannot determine that there will be a public health nuisance to the community and that your operation would not be in keeping with the nature of the area. Theoretically, properly maintained and operated facilities such as ILOs can be nearly odorless now, and with continuing research, they can even be more so in the future. None of the "new" systems have created problems for the water supply and there is not a heavy draw of water in the immediate area. Additionally, there is not a general population at risk health -wise. The rules governing the permitting of your site also indicate that for the next year in particular, we can require you to take steps to abate matters that would be considered a nuisance. Hopefully, taking a good neighbor approach will enhance the whole area. Coordinating your activities with theirs could make for a harmonious relationship. We will investigate all complaints and trust that you will willingly address them. If you have any questions of us, please let me know_ Please be aware, that this permit process does not replace any other state or local requirement for your operation. Sincerely, Willi m J. Smith Health Director cc: Hugh Cole/Kay Speer, RCHD RCHD Board of Health Hal Kinlaw, County Attorney 1994 Norton Group Award Winner - NC Public Health Association WILLIA:Nt I SMITH M.P.H. Robeson County Board of Health Health Director Terri Ammons, R.N. Curt Locklear, Jr., D.V.M. Leslie Sanderson, R.Ph. Ray Cox Mary Ann Masters, O.D. Leroy Scott, Sr. Noah %Voods Flora McLean Donald Watts Chairman Sam Evans, D D.S. John C. Rozier, Jr., M.D. Board of Health 1 --28-1 997 1 1 : 2-1 AH FR0t•1 P. 2 1 AD402S (t?e-17-96) UNITED STATES DEPARTMENT OF AGRICULTURE Form Approved - OMB No. 050 004 HIGHLY ERODIBLE LAND CONSERVATION (HELC) AND WETLAND CONSERVATION (WC) CERTIFICATION (Set reverse .brP!.bfic Burden Ara PrvSCy Act S-atementr)• 1. Name of Pmducer 12. ldentlf}cation Member 3. Current Crpp Year � 4. Do :hc acre red AD- 1026A(S) list all your Farmirg int• = by county, and show careen t N-RCS dc-crminations? YES � NO I jf".Vv". Cor.:cC_ your Co fir ryF`u( D,rjrc_ berore completing diisform. l {' S. :are ycu a lw.dlord on any farm listed or. AD-1026A that will not be in compliane- with HELC and WC provisions? If —Yes', 4D-10'6C must be prr7cred '6. Does ;hc 1-ndlord rcfusc to comply Yes", AD-1026B must be prepared 7. List ht-r or anac3 a list of affiliated persons with farming If items 5 or b are answered "YES", circle the applicable See reversefor an ezplenatiom Er'er " -one', ifappliccble. number on AD-1026A. u S. During t-`ic crop year entered in iw,-n 3 above, or- the term of a requested USDA loan, will you: (a) pla.: or produce an agricuitural coa,.:aiodity on land for which neither a highly erodible land nor wetland determi-radon has been mane? I (b) plant or produce an agricultt rai commodiry on land on which planting u-as made possible by drainage, dredging, filling, leveling, or any other- r earls after Dtccmbc. 23, 1985, and :GCS has not evzluateV and approved the drairagc ectivities? NO 9. 5inc :-� cc ^bc 33 ] 985, have VOU or has anyone on Your Iand, or will you or anyone on your land daring the crop y�eir entered y — III itc,« .3 _bove, or *he :t:-xi of a requested ULSDA loan: 1 t (a) ex-,duct(led) any lurid ck,-rag, drai :age (tile or open disc!:), filling. leveling, or dredging to create a new drainage system I � Li:e.t h�a not bc: i cva:u_:ad by NRCS^: lrdic^te year ifctuwered "Yes". (b) conduc:(zd) any d:ai: age activities to mainmin, irnprevc, or modify an existing drainage system that has not been I / eYsr :lied by NRCS' 1n :riccte yc= rf cra'ivered "Yes 1 _ 1 10. will you. C-0-nd'uc:acdvi:ics for fiis^ p:oti_c:ion tress, vineyards, 5.` nubs, bu iditig consl::iati or of dr hoer-3yi"lrtral pu.icsas the have not bczn cvaluz,ed b, k;RCS? E "YES- for any erne of these iter^s, s;n and Cate in iten 11 be;ow. Circle die applicable tract nun-^er on AD-1ir25A, if answers to item 8, or list in item. . A �12 on AD-1026AYES- answer autt orizes FSA to referthis AQ-1026 to NRCS to make a HELC a, or 10 are: andicr ce.�f_d wetland determination. DO NOT sign in itern 13 until, the NRCS de enrnination is complete. "NO- for all of these items or NRCS determinaticns are Complete, carnplete item 13, 11. Signer::re of thereby Cerny :flat the above information and the inforrnadon on attached AGi026A4 is true and correct to the best of Producer 10' my knowledge and belle!. I i Date 12. Referral to NRCS i=^ e: a r if a �*iRCS detsr tinaiior. is needea because ate eferie` S+gnat :re of FSA Representative (Camplered by FSA) "Yes- is answered in item 8, 9, or 10. I i NOTz-; Before signing in item 13, Read AD-1026 Appendix. Continuous AD-1026 Certification I u-nde +'Lo. :c and aTtt that UrjeSS I give wrinc-i nori t otherw sc, this c_risication orcornplianca and agre--mant shall serve as t continuous =:;ficaior. =d agrcc :tent for subsc-quent crop Fears. i na: is. asto the cure ,t 3-sd subsc;uc: t era; yes.-s: e I agr:= to the t_,-ns and conditions suer'.--_ our AZ-1026 Appc: dix on all land in whit I have or will have an intzresL e l agree ,hut ifthe:c ate a -iv c"�mgcs in my operation or activities z:az may a5ees cornpiiance with these provisions, I will flit a revised AD-I026. • i aG r_ to file any reiuirtd cxc nption :Yq::es:s for c=h applicable crop y r, + 1 UndC75tand that srf iined pvsors are also subject to compliance with tires-- provisions and their failure to Co,^aiply or file ADD-1026 will result in IOss Cf eligibi'rity to persons Or enterprises with whom Lhev Are aifiliai.d. !4ffh;cred persons rules ere printed or the reverse ofthis form) 13. Procwcar- Sign Hera > 1 cz-neueed nrt On_iS::f. Trnc pry basis rV?tw:+,qdn7:o race. ccicr. reflg:6n. nadcna: aril ?- age. -*x, ryar. a! leans, or OftlGINAL - ;SA CCFY 1-28-1997 11:2SAM FPOM P. 3 DATE: 06-2e-96 frtD-1026) PA GrE: i . S T AT--: NCR, I LCrni iZrA '37 2. CAEfP7 : R0z—=QN iri5 3. GW Y=.r_^: S6 4. iD N'li . 24--54 —� 5. R HAS ADLriuS 6. M t Y l r 3`r Ct MFE d ALID?.=Sr i' rMiON JA' E N`iL TOWNSFND (9 i i) 73?-7695 kOKSON CMVM FSn OFFICE (916) 739-3340 206 N C:-ZSTNJT ST P.O. D+4'-R 2999 LUMPaTON, NC 2SZcja3632 LU+SE-ROIDN Nr MN-12M _ FARMT,NC+: :ANTEREST (CampiL-Led by Praducer', 7. Circle each tr;c'. for idnich a 'YES' answer applies to the tTaCt far items 8, 9, Ok 10 on 9-W26. MP = O?era:cr, €1-1 = D,'ner, ON3 = aarer-Operator). F AR;'1 OP/ TRACT C"nOPIL" D-U� R NO OU/ 0 04 N070/+ K-D -SCS DE E-MiINAT=OI�S- a. T. 10. 1t. �f=L 027 A827 Uatl.and 7902 0 nW 31.7 JAF- EEL 70WNZi Cw/1A/2.4/ N N N 7962 -00 57751 2`7.6 .A; -ES NL,L Y-MS G N 7%2 00 5796 4;.5 JAMES Nt=L TOidNM-0 r 6/1 V23 7962 CO 5861 4_2.1 J4.4'S .k.i11 TOW42-ND P6/iB N N t 7902 00 267 17.1 JAhCS VEIL TC>CNS---V P6/2B N )! 7?n2 Cal 6373 18w.9 .k=a S ?l:-:r TLif2-lur s'S/^-A N k N 79a2....00 : 8M . 13f.9 JRES N~ L TOAD- 0 N N N 7962 OC aS-3; 67.55 ,_.R "• N:-!-L ; MNM@ FIL11, B N N N 7902 03 82-40 5 57.5 uAMr".S N<;L T", `. Z F'6/22/2C/3 N N N 7902 00 8311 92.4 JA.'^. NE-L TOXIO1) E3/2A/3A 7?02 OJ 34524- ?9.0 JAB= hE=_ -:;wW� 6i 3 N }� N 79G2 OP 345-7 M. a Tsi"crt=SA C. T O L—RO' N N N `^ You are r2CardO. as a tC;jaRt or SZcrecrc??a:' on the Para n=F ers listed- beloo. Plaasse s7_:-ify the i ad s thatL aDaiy to you by comp:e,J.-�g items (a) and (b). (a) Circle 'Y..S' c• 'NO' in t<he 'FAnKIN6 _TNT?EST' column beside each tract, nuo5er below to indicate whether you have a `armi7 ' ir. "Ke" in i; a iraci. The U and X. prcvls:on5 will aa: iy to ail land in Wilkh yCU hcW a farming xn-„erest. (h) 1' any 'YC;' arsaer w ceestiors 8.. S, or 10 on AL-1026 applies t,.o your land listed hein;a, circle the anlicabie tr ad, in we 'Tra.t No' wilt n. FAP.x WCT FAn}OG CRO=LaN: MI? =? ? NO iNT nE; 1rC�h==Di,3cT) 13. M211-T_PLc ?h i —RU : E�r<ir:OL iCi i STY : n _.�ii OT;F: =% 7`.; $ STATES . 3-4D-EN, NC NC' P:OT0/i n:D -S= DU-RMITNiTICHS- 2. 9. 10, 11. iF— 627 A027 ':et_and FINAL F-AL=7 NUTRIENT MANAGEMENT PLAN Grower(s): Keith Hilburn Farm Name: County: Robeson Farm Type: Feed -Fin Farm Capacity: 8000 Storage Structure: Anaerobic Lagoon Storage Period: 180 days Application Method: Irrigation The waste from your animal facility must be land applied at specified rate prevent pollution of surface water and/or groundwater. The plant nutrients in aste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. �,J� s This waste utilization plan uses nitrogen as the limiting nutrien _uld be analyzed before each application cycle. Annual soil tests are strongly encourage so that all plant nutrients can be balanced for realistic yields of the crop to be Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Page: 1 5. Wend conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. if you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): 8000 animals X 985.50 gal/animal/year = 7,884,000 gallons AMOUNT OF PLANT AVAILAJ2.30 LE NITROGEN PRODUCED PER YEAR (lbs): 8000 animals X lbs/animal/year = 18,400.00 Ibs Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Page: 2 The following acreage will be needed for waste application based on the crop to be grown, soil type, and surface application. Tract Field Soil Type Crop Code Yield /Ac lbs N /unit Acres Lbs N/Ac I Residual Lbs N /Ac Ibs N Required Time to I Apply 3963 1 Dn C 5.3 50.00 75.0 265.0 1 19875.00 Mar -Oct Total 75.0 19875.00 Available N 18400.00 Difference-1475,00 —indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. 'A negative number reflects the total Ibs of additional nitrogen needed to achieve yields on acreage listed in chart. A positive number means additional acreage is required to utilize the nitrogen produced by the farm. NOTE: This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to Page: 3 consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. The following legend explains the crop codes listed in the table above: Crop ode —rop Lbs N utilized 1 unit yield A Barley 1.6 lbs N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N 1 ton C Hybrid Bermudagrass - Hay 50 lbs N 1 ton D Com - Grain 1.25 lbs N / bushel E Corn - Silage 12 lbs N / ton F Cotton 0.12 lbs N / lbs lint G Fescue - Grazed 50 lbs N 1 ton H Fescue- Hay 50 lbs N 1 ton I Oats 1.3 lbs N 1 bushel J Rye 2.4 lbs N / bushel K Small Grain - Grazed 100 lbs N 1 acre L Small Grain - Hay 133 lbs N / acre M Grain Sorghum 2.5 lbs N / cwt N Wheat 2.4 lbs N / bushel 0 Soybean 4.0 lbs N / bushel Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to Page: 4 prevent over application of nutrients or other elements. Your production facility will produce approximately 0.36 pounds of plant available nitrogen per animal per year in the in sludge based on the application method listed earlier. vx. If you remove the sludge every 5 years, you will have approximately 14400.00 pounds of PAN to utilize. Assuming you apply this PAN to hybrid rmudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 48.0 acres of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 115.20 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and applications. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following is provided as a guide for establishing application rates and amounts. Tract Field Soil Type Crop Application Rate in/hr 3963 1 Dn C 0.40 Application Amount 'inches 1.50 "This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. Page: 5 It is the responsiability of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. Additional Comments: Grower may utilize small grain for winter irrigation at a rate not to exceed 50 Ibs N/ac. �3E✓�L,�L� So1C5 /A) OF ST15- Al' vu o, _AEf5j. VSE-Z As Pq•++c E pTw rezD Milem aa. Ye3.L75 IS SOIL. Ate- AV- Page: 6 NUTRIENT MANAGEMENT PLAN CERTIFICATION Name of Farm: Keith Hilburn Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. 1/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff_ This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Keith Hilburn Signature: Name of Manager (if different from owner): Signature: Name of Technical Specialist: Affiliation: Address: -lephone: Signature: Please Print Jimmy P, Vinson Brown's of Carolina, Inc. P.O. Box 487 Warsaw, NC 28398 (910) 293-2984 .yam` Date Date Date Page: 7 Weekly Rain and Lagoon Level Records Farm Owner _ Operator Date Rain Lagoon I I Lagoon 2 I Lagoon 3 J Lagoon 4 I 1 i � *"Lagoon Level Reported In Inches Below Freeboard and Storm Storage_ Lagoon Irrigation Records For Recording Irrigation Events on Different Hydrants Farm Owner Facility Number Date Hydrant Tract- Field Crop Start Time Stop Time Total Minutes Number of Sprinklers 'Flow GPM Complete/ Partial Operator Initials Lagoon Irrigation Records One Form for Each Hydrant per Crop Cycle Farm Owner Address Phone # 1 2 Facility /E Tract # Field # Hydrant Certified Operator Phone It 3 4 5 6 7 s Crop Acres Covered (A) 9 Plant Available Nitrogen (lbslacre) From Waste Utilization Plan B) 10 11 Date Start Time Stop Time Total Minutes 3-2 # of Sprinklers Flow gpm Total Gallons 6X5X 4 Gat/Acre 7/A Waste PAN lb/1000 gal PAN Applied lb/ac. (8X9)11Doi? Nitrogen Balance 8-10 Crop Cycle Totals Owner's Signature Certified Operator's Signature Certificate Number N A Ra - v!e noA Z °A *GOA NoA or ...: BBTNoA :� E'b9 Maa Ra r aA : Ly pg oA .!GOA.~ sssr' 'BY.. • - NoA NoA •Dsi•Y ''_• -' yry,'J. 0 P. Co r <'• - Ly GOA By Ra Ra ., On 3. �..._}_ GOA�'.. GOA COA Ra - Ra - _C' '.''�,: _•_�`_ , - re • .. Ly GOA L Ra 1 `Ra Ra y GOA Ra _ .. , / Ly NOA x m LY: Co J ,� �: s Ra GO4LU GOA Y: rj: LO Ra GOA Ra GoA - y Ma A _ NOA LY Ra GOA NOA n '� Ra Pm GOA GOA LY r'. Co, Cq,Y Ly Ra GOA Ra A'+' -; a., s Ra Be oA DA - a Dn GOA Co GOA Ra Ca Co Ra LY 1 ;Ra• NoB RaNOA � m � Ra � GOA QL Co NoA - . -�4 . _ •B.g �•' _ Kam. i oA BY DOA _ GcAi': • .a. i =� . a, ,y NoA _.Cc.. a LY Ra GoA �� Ra Ra. t '�F:,rt v. NoA ° NoA ry❑Q F"'' NoA Cod: ;. :as y�f fl '_ '•- :�.._._- _ .e'er:._ „�' a �.LY ' Co O A : r Clo o NoA x. , GoA. GOA CO ,. O f.'+ c �$a ` Ra NoA - GOA Ra NoA �' k NoA Wa8 a �• GoA o Ra Ra on NoA Cn f _ a G �Ra .— LY NoA ,. .NoA �• t� O No GOA • Go _ NoA NON ie aS No o _ `�:.: s wap ioA rcfr' N A _ F,-_ - NoA ryi-r:,-- _� r i_BB Dn GoP 'six- y: wag OJT r1 rDn =:^ GOA Wa6 J. r+c LY Go-r. y Ra _ NoA `.,:.a• r= -`-;:r NoA t • Ra ••T..: _ '%y s GOA _ - GvA LY , WaB=- : i' W Q Ra ynn,Tec�:vcs3 LY Go '-s . r' �^ �•'' NoA < O r:`yY yl , • r Ra S • S =GoA Y .vy r Ra. S CaA ' .i• r was . GOA GOA v Lu- /-fin- GO •`� - ��' �'-':Y BBB -y ���;.: "• -°''_ • :: GoA. '�`.- _ ..t•... �r.. `--.- yi�'`'•��, r 3;, T"6 M GoA Go � _'.• _?_� -_rye. _ - � oP ••' �{,�iLj%•, `^.�, NoA Ra Ra GOALy a GoA Lu ? Wa8 ` GOA �e'•� uToA..�:-%•- - :ice..:-` ;i•' - \- ,•-- :�T. ;''� N!e',_ f``'Ra oA G i ^Jl� (Joins sheet34) 2Oz5booFE=_TI MA:' i 5-97 i Tr'u 8' 4 ri, BROWN'S OP r-.`' h0. 91 0293418= P. 1 NUTRIENT MANAGEMENT PLAN _ Growers): Farm Name: County: Farm Type: Farm Capacity: Storage Structure: Storage Period: Application Method: Keith Hilburn Robeson Feed -Fin 8000 Anaerobic Lagoon 180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials. cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate fliter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these Conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Page: 1 MAY-1 7-"I'U L Elul ui.'J�itii' il: LAl?�11 {ltit PAX NO. 910L93118L P. 2 5_ Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you ulwuse to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis indde, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate ganging waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific rxnp production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): 8000 animals X 965.50 gallanimallyear = 7,884,000 gallons AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): 8000 animals X 2.30 Ibslanimallyear 18,400.00 Ibs Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Page: 2 ?Hil 3 3 r.M BrOi 11' c )= C%rC'- iNA , . Ki 1. 9!0� =iaL P. 3 The follovAng acreage will be needed for waste application based on the crop to be grown, soil type, and surface application. Tract Field Soil Type Crop Code Yield fAc ibs N /unit 50.00 Acres Lbs N/Ac # Residual 75.0 I i Lbs N The N !Ac . Required 265 0 19875.00 Time to Apply 3963 4 Dn C 5.3 Mar -Oct Total 75. n Available N "Dlfferenoe 19876.00 18400.00 -1 475.00 —Indicates that this field is being oversPetIsd (i.e. interplantpd) or winter annuals follow summer annuals. *A negative number reflects the total Ibs of additional nitrogen needed to achieve yields on acreage listed in chart, A positive number means additional acreage is required to utilize the nitrogen produced by the farm. NOTE: This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator Is cautioned that P and K may bo over appliod whilo mooting the N roquirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain roach maturity, especially fate in the season (Le_ April or May). Shading may result K small grain gets too high and this will definately interfere with stand of bermudegrass. This loss of stand will result in reduced yields and less nitrogen being utilizod. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to Page: 3 ?.]-,: -97 q T' C. I Ft• p fN" , $ t•r 00LI?ik FAX K 910/29341d litf "• t Ei. 1�ii J: GY._.� L p. 4 consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fait. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recon"ended over broadcasting. Bermudagrass should ba grazed or cut to a height of about two inches before drilling for best results. The following legend explains the crop codes listed in the tablo above: A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Cam - Grain E Cam - Silage F Cotton G Fescue - Grazed H Fescue- Hay 1 Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheal 0 Soybean Lbs N Wilized i unit el 1.6 lbs N / bushel 50 lbs N / ton 50 lbs N / ton 1.25 lbs N / bushel 12 lbs N / ton 0.12 lbs N / lbs lint 50 lbs N / ton 50 lbs N / ton 1.3 lbs N / bushel 2_4 lbs N / bushel 100 lbs N I acre 133 lbs N I acre 2.5 lbs N 1 cwt 2.4 ibs N I bushel 4.0 lbs N 1 bushel Acres stluwn in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tah]es See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require preuautiutiaiy inaasures to Page: 4 7-97 114U.1c VF C:F:O ?u:. F'1% i1i7. ��el)?�i�� P r J prevent over application of nutrients or other elements. Your production facility will produce approximately 0.36 pounds of plant available nitrogen per animal per year in the In sludge based on the application method listed earlier. If you remove the sludge every 5 years, you will have approximately 14400.00 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 48.UU acres of iana, it you apply the sludge to com at a rate of 125 pounds per acre, you *11 need 115.20 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and appCcations. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate Is limited by initial soil moisture content, soli structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly Irrigate the sexes shown in tho preceding tabla. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid_ The following is provided as a guide for establishing application rates and amounts. Tract Field Soil Type Crop Application Rate iNhr 3963 f On C 0.40 Application Amount f * inches 1.50 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hOUr storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. Page: 6 MA -15-97 tHU 8.45 �.1M PEPOWN' S 0" MCA CAL INA FAY NO. 910293418r P. b It its the responsiability of the producer and waste applicator to ensure that the spreader equipment IS operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you reccive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. Additional Comments: Grower may utilizo small grain for winter irrigation at a rate not to exceed 50 ibs N/ac. Wjw W�JMUOMMT RW2 " MOM-, Page; 6 !qAr -i;- Th0 u:4'j MA HOCT S OUit i A PAx NO, 91029347124 P. 7 NUTRIENT MANAGEMENT PLAN CERTIFICATION Name of Farm: Keith Hilburn Owner/Manager Agreement: Uwe understand and will follow and Implement the specifications and the operation and maintenance procedures established In the approved animal waste nutrient management plan for the farm named above. 11we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facRities, wiq require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. Uwe understand that l must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be appled on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be flied on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWC upon request Name of Facility Owner: Keith Hilbum Signature: Name of Manager (if different from owner): Signature: Name of Technical Specialist: Affiliation: Address: Signature: Please Print Jimmy R Vinson Brown's of Carolina, Inc. P.O. Box 487 Warsaw, NC 28398 (910) 293-2984 Date Date IFS Page: 7 a . - LL a. M COrdill" ca Fap4 74 JJ ElWPEL.rIIMsr i t=lM`: r�/r a f i:" 1 .'� ` 4 ; `.c. i., - ,r� /ydl R i,.) ►'} r.J ?J; ':j a �•wa_I «• (-.fir iw� `__1.:+',? `t'• ,'� �+A vloot`" ,- wo Al e s w,; _i' l� .s -.i>✓ Yr i r ./ • '! •..I•, . s lry 11 I ���. 1 ter. ` 1 I�'s f ,'�► `� � �� ,ti f ,, f . � , � ; � •' J � ` s j P� � / i " �,'.OV�rP" � i4 1 * � C� Ili � � ' �� ilE %,7 s (•':.!,. � '`a.� 1 . � � � ! + V\: 1� •:r' d, t/.. 'ti •s i `,f, 1 �`JN� is i.', �� I or I #� ' �.-� . _ .�?.. 4 ` ,' C� cp 7 ti r�f . 9 ; ii't.r' t s Y� ` : w. _ •f�•, 'tip .e' 1 +; 1/ �>' 4j S i �. '. d�• ; _' iil� y _.�`� ir� � `,► �'•f-- A+ �' -�` � 'I 1��• _ + :� ! I •. � -, .'�-t., ,- � �' - I �s+_"•` _ --ax k�;1 ! _...f- S 'i_r' � / ��. t ''; `r- J :jam � �. 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'ems T ar. - .� -'f,l �r. `+f -%`, +'a�_; �J f hr'rrll' 1 ram• .r(y7 l *'. .:—'s� •i - , ` n� =,.� I� OS`S� t'�..Y�1 ,. �Ct f `� 'aa _ r •� ' �3!-.^� _ r :.1 f.'�� I 1• `a\J�-'��y\ ti•,�?r---r �-,. � '� _�- � �• i . S:' TK '-'� •' Xi' - ,� i li a� �_- .'l� S� 1% \ ~ �/r � is' 4', W � e .�� ! sv �'�. ~ '�ii' .,�/lJ P `i� ��5 �f , . � �'_ .af - '�/ i _' .,.; "` x,� `,•7 ' `� t•. �/ t +.. J ! 1 .� ; �.r".•-.J� , y,:+•� ! �1 oc. ` �y /- s� l`- i'•i� `�Y. _�.. _ %�A: t1 1,, �I!_� Ali �`�C'� 11 vrJ.47 �-�Y � 1 �y, p 0 (� /J/� I� f ✓ f 1 S 4 J S tip' i r - 1 f i •. ' f: [ ��(y� 2 1~ �,,` •-{ � T � "� .1' 11 � � yi� c � r '%/ 11. �f, � � 1 ' 1 - ' � .,,P� /'�'-, � � --'€ �sJ � �7% it:1�~ � � 1�� � Lys` Y I Fe�!;'� 1 ���5.i! -� • �.�' `'c _�� rV. �`e.+��'�l4 ��,�Y��vL� , fi .'a� s'7ia of _ _ }.-• �� a � y � 1 •�, i,. Sa"� s ; LZ ok ..tea, a4 c' ' Os jt;' �( ; � � � l' _ • �1 .. `+ �• 'l��,j 1'.'..I - 1 i� , t � S ---��y a / , !�. Wit• ,`-...� �, � '` n_, ;Y r � %�. � • J o/ _ \\ ( 1 tK �.+ �a/ • s �''�• _ ^ b( i% }� \ ;f . ;F �' fi+ ei A! Nry! P 1 p.!'� r� ,1 y , '•� l/•_" •(,[� •, _1r1-•"1 7 ..P! ' ' 'rx Md � �!� ��' � _,.. a � �d�]] �.. � `�1 :� __7 !• , t •M � � .1 I� �1 l� t l '% -"•`r S�.%,, 1�y "�' q,� 1 �_ •� �. s [WWI j. : I;-I\0 �' _ �� T' .. `• _..,' � -! i'��•y sti _�� � 1 ,� 4..y•r �'t^'. � ♦ A � ;'" 'ilf `"� J�.-`\ 1 ,�. �, r� � Y���- J� ? �� . LL _a !r _ 11 y+� p y ,,J� r'� r �1 !� .�� f -• ; „ y-r. , � • �� ii fpt �5 �r REQUIRED SPECIFICATIONS I . Animal waste shall not reach surface waters of the state by runoflti drift, marinade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has a notarized agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, helshe shall provide a copy of a notarized agreement with a landowner who is within a reasonable proximity, allowing him(her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 7. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realisric crop yields based on sail type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. Actual yields may be used in lieu of realistic yield tables at the discretion of the planner. 4. Animal waste shall be applied on land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at more than 5 tons but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG.Standard 393-Filter Strips) 5. Odors can,be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be sail incorporated on conventionally tilled cropland_ When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (Set `Weather and Climate in worth Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoffdoes not occur off -site or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and hies. S. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste should be applied on actively growing crops in such a manner that the crop is not covered with waste to depth that would prohibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for Ieaching- Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop or forages brealcing dormancy. I I . Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present (See Standard 393 - Filter Strips). WASTE UTILIZATION PLAN REQUIRED SPECMCATIONS (continued) 12. Animal waste shall not be applied closer than 100 feet from wells. I I Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by landowner_ 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided it has been approved as a land applications site by a "technical specialist". Animal waste applied on grassed waterways shad be at agronomic rates and in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.)_ Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc_, should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season- 7 1. Highly visible permanent markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Soil tests shall be made every Ia years' and a liquid waste analysis shall be taken consistent with waste utilization plan. Poultry litter shall be tested prior to application. Solt and waste analysis records shall be kept for five years. Dead animals will be disposed of in a manner that meets NC regulations. 914 r v u !J Yk tt t �; cr .v L �, •• iUJ ;o �' tt ,a, �� • t:� n �'� '^ a 'c� ,�.! �; ii •f ' •� 111 t� f iJ ;elf ' .Z. . U w �w• l�l 41 U Zl oil a 'U '1,:j i1 t • t'<� t� y, 1'' .� y :- a t� Iz !. 'il �+ . a 'a1 #� t. "I !' •tr ii •I] w V P •:1 i, •U ; +t. us :v 1 a v .r! 'tI u ' .v •:i iN :J .1 t,tj , v �� !' •lj tJ 4r1 4.1 j" .I j V V1 �1 t} ill 'til 1 + (3 J +d �). v (? 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'i ,,� 1� a_1 •� I1. V! V! 1,. 3 ': + ',.1 1r.J. •i1 '� l 'L� , .] N 1!�1 e. •tl •'J '► • :] F:1 f ! t' ro V 'tJ Ja 1'Irtr `' nl .ti u •L1 u �! rd .o u 1-7 "t. 'L A A U �• J� Ja q w 'v; U .j L; 'tl ei t+ t bil ,il U 4 tj 't:! �►-� '.� t7 V' S ' •'•+ •;rat'' li•,�,�: �'� , Nfortttlity Management tt-lethocls (check whicil lnelhod(s) arc beirs` implemented) ' Q Burial Ihrce ree, ixneatil flit: surface of Ills: ground witllln 24 hours after Knowledge of tic dealli. The burial must be at least 300 feet from Ony flowing stream or public bo1iv or water. Rendering, at a rcadcrulg plant licensed under G.S. 106.163.7 . Q Complete hiclllcratloll . ❑ Ill the case of dead poultry only, placing: in a dispo1al pit of a size alld'deslgn approved by the Dcpanmcul orAgricuiturc ❑ Any mcthod ► hich in the professional opinion or the State Velcrinarinn would ' nuke possible the sai►'age of part of a dead animal's value without endangering , human or animal health. (Written aflltroval of tilt: State Vcte;inarian must be attached) . 111SOCt C01111-01 C110C1tiist fol' A1lilnal Operations 1IMPS 111 C111111'111 Illaeer> SIIL ;;Lririe 1'111elires 1.111t1111 Sysleuls 1'111di GIIIICIS Accllll1111i1111111 ursidids CI blush syslCm Is dasigned and ullcruled surljclewly to rellluve IICL1111whi1Cll solhis from gullers as dcsiuncll. CJ Itculnve brillaina at'uccu111111 llud SUlllli III �i.11C1111ns Ilisrlharnu , Inu) Pils Closled Sulids M111n1uh1 luannn>t, sk:llllpl; b,lsim unit flits them . ' Ilesl llrceding, Is oppurclll to Islhlillll'4e lilt, . crlislillC of solids to 11 lh:piil aruo nloru Ulan 6 - li inches uvcr ninre Ilnin 30% ofsurrllce. �t:Acusive vegoi11IvL' • Dallying vegelllllull 1vtllillwill veaellllivu C0111101 i1111111; hullo Ill' I i1u14'lll Illt;llt1115 I,,III other IIIIIInnwhimils Ili tlrewil . llccn1i111latln,l nracenying vegeiadve Ill+lllcr uluna ►v111�1's C11aa an iultlnuudumirs lleriuletcr. Sw1nc Farm •Wasto ii1 anagament Odor Control Chocidist ;iuurce J - - -- Cllusc Il11rl`s lu 11lInIwlcC 1111tn Slle S I aluulc�lli S►vine III uJimlion Vcl;clalive ur wuullell I,ufl'cls; ItcCn111111C11110,11est 111A11U1;Cn1elt1 llrnL'lices; ' (iunll jullgnlcnl Inul cmnulnu s+also . - -- A11iiwil body sm faces Dilly nl,•11111le-covered uninluls C --~ 1)ry Ilonrs l l,u�r snlla�cx Wel ulallurc•cuvelell Iillnl's ( SkuUcti Iluulz; Wulums loculcll uvcr slollcd floors; 0 frecll+:rs Ill 111I;11 calf orsulil) flours; Cl Scrapc fuanllrc 6rlilllrlp rroul Runts; Cl UmiclRonr vculilalion rur llryiul; h1mullc Inllccliull hits lfljue; FIC1111cnl nitlulltl:Icnluvuf lly 1111511, te► lur , I'm lial1111clulllalllecau111n5ilin11 orscrupe-, - N Unllerllnor venlilullun VC11111.11n111 Clllinlst Itllls • Vlll$Ilke 8115cs; P 1'1111 111111111e111n11 !; DII51 if I'l•licicnl alrmavcnlcnl 1111111ur sill foccS I)nsl IU Wllshlltown Ilclwcen grulllls or ulimms; Fl Feed 11111lilives; Fecller covers; I'cell llellvely IltllvllYlllllll eKIcllllel'$ Ill rccller Covers 1.1115111111ILS • Al:4461111 orlecycled lal;ooll ❑ I'lllsh (Milk. CI?vcrs; 111111111►vllile Junks lire fillip' 0 Mlenll rill lilies lip neur boiloul urlalll.s ►via, 111111.311111n11 vC1115 1:111111 uiieys • ACilulion shninl; wasle►Paler ❑ Unllcrfluor Rossi with natll:rlluur vetllilalkuu vIInnyance f`11 ICC11111-ne 1116111 • Aghalkuil of lecycicll It1unun 0 INIel11l Icellllrl;e lilies Ill n4ur Ilutltlul ol'llils 1i11ak11 while Ails life filling tv1111 u1111-sipluul vt!pls .il! ►11+liuns Agilllllml11111i111; 51111111 Ill, 1 i1111% 1111+111rl1wlluwu 11111tillo phalli cullixiitln Aciluliuu lfll Ur 11111C111111 IIHKCS CllllYl:yitllCO El tinutp luuk clivelu wusle1Yu11 r Cl Ilux clovers • Ilhlslc; - l luvetttl►er 11,19'16l 1'uLll 3 _ 11tvil's III 111111huire Will. :;Iles Irrllic 111'11cllces 1:1141 of rlaliupilles 111 • Agilllliuu dining lvuslcwiller xicnll Iliscbnrl,a liuilat ufpipl:s unllcrllcallt lugorml colmyallce Ingnnu 111ptld level 1.11I;u1111 sill filccs Vollllilc gas a Iili5S111115; � Proptr logoon liquld cap achy; Illuluglc:ul n11x1111„ .0, Couccl 1al;nr n slatlap pruccilares; Al;ttallula Mialmum surfuca area-In-vuhnlla rallu; rl ' Millhuunl agilaliofl lvllcn.l►lunlllui;; C1 Mcchailleld acrallutl; ' n !'raven Il oogicill ailltiove, 111,1goliull aluiul lcr • I1*1411 luiasulc ugllaliull; gula w1 ilry days ►vllll 1IIIlu arnn wand; nozzles Wimi iirin Y,• M111111111111 rccollllliciulecl alicruiing pressure; �L, Pomp InInka near lagoon 111111111 surfuce; Cl 111111111 front seconll-Hoge lagooll ti111mt;4 lilui: ur Irr�iu • I'ailiul nticri►11iu11lceuulpusiliull, CI 11ollot11 nrilildluvel luaditig; wlface . MIXIIII; %V11110 1111111g; Cl 'folk covers; • Agllallim when emplylnll CI 11115111 sllrfrlce Illnls orsolids; CI i'rr,ven I,iiilnl;ical tu111i11ves ur nllldunls Sclliilli; bmirl mll (i1ci1 1'1u11u1110C111h1111 Jecomposillull; Cl I:KIC11{l ilruinplpu nullcls tulilcrnunlil lirinld . • Mix11111 wlllle filling; • levi:l; • Agilullan when emplying n Itculovc sclllell sollils regularly hiluulra, starry or s11idge • Agiluliim when spicadhig; CI Sail iujecllon I, rsiurrylsiltligcs; ' slireuder uullcls • vlllalile gas cnllssiolis Cl Wush'resilluul immurc from sprca114r uncr use; 11 Proven bluinl;leul udrlillves or oxlilmils Uncoveferl 111111111r1:, • vollidle nm cllllssium whillu Cl Sull ill]Cc1Iu11 Id' SIIII ry/Shldl;es shiny nr slnill;e till liclal drying Cy Sul[ lllcnrporlllinu willilu 48 hrs.; sui lllrez n Spreud lit Ilain unlftlrm layers fur ruldil drying; [ 1 Proven 611ilogicul nilditives or 110111u11% . I eel u16111i11S • Catcliss decullapasilinu Proper d1sposilluu of curcasses Wild 111611111111igllmll Coluass decolnlluslllUlt CI CcIluI11c1a euvl:linll of i 1MISsla ill 11111[1ill 11119; phs Proper lucii1lon/mislrilcllml al'ilispusul I'll$ 1110ue1 -,110Is • hlanualllclileinubusliinl Ci scculithirysl"Ick Inrfnels �,., ;.:�At�1C1C - Muveuli►a:r 11, IiN1fi, ('uuu �1 , , Su,lrcr Cuusc I!{1{t's {n h11r111nite 011111• Site S lrrltic III1rr{ires SI,1111lirrl; Ir;acr anunlll Inrluuper 1haluagc; (irnrle owlInullscapa such Thal water llnihis I•aciliiics Micruhiui ticcumliosiiiuit or 51vny {'rout racilidus - orgnnic lrlaner . Munlrle Iracl;c,l nulu • foully nmallita lied access tuulls 10 1.4111111cc1ss rn.111 rrulinieuaucu . hul,lle timils linen rarul .• . II[Crff •• ' Adilillonul lnl'nrmntinii : Avnllulrlu Prom : Stivine Khmire Mionteulem ; 02011 MilvAIMP i'ucket 1.4C5iI, Cu1111ty lirrtulwail Center Stride 11rI11I11[i1011 Furnl L'ulcrrliul Odnr Sumccs alit Remedies ; IMAlt hncl Shed NCSU - IlAll Swlllu 11rudncliun 1'uciliiy h{nuure Mrlinl;cmcnl: I'll Rudluga- I-ugnuiiTrealmeul ; FIIAIi I29-99 HCStl - BAR :;wine 11rntiucilon i 1,clilly N11mmu Muuuguncui: Uiderlluor Nosh -1--agoun •1•renimew ; FRAI'• 129-98 NCSII - IIAR I.ugnun Design 111111 hlunui;cmcut liar Livestock Ma,mire 'rrenimcnt mill Stornge ; 191AIt I113-113 NCSII - IIAII Calll,rali,m of Mullnre un,l Wasiesvalcr Applicalluu Gllrlipment ; 1.11AU I -act Sheet NCSII -11AII Cum Fullilig 01111rs wool Stivhre 1lnildhlas; 11111-33 NCS11- Swille RXICllslull • . . I:nvironnicnia.I Assutunce Prngruut ; NI'I'C Manual NC full: i'rmlticen Alstic f1p1i11ns for Manuginll Odur; a telinrt froul Ilia Swine O1iur Tusk Force NCSII Agri Glmmunicalimis 1.1111sin1ce Cnllceim In Anlntul Motion Management: O+lurs itml Mies ; PROM. 1995 Curiftuncu I'rnccuMigs i'Iurliilt Coniiernlln {lxtt:nslun �` �' Ahil1l; • llnvcnlller 11, !'1'1ri, l'ny;1: 5 ', •r' 4" FL X 4" MCL ALUMINUM ADPT 4" CERAMIC BUTTERFLY VALVE 4" SCH 80 PVC FLANGE 4" 200 CLASS PVC PIPE SCId 80 4X4X4 PVC TEE (SXSXS) 2" AIR RELIEF VALVE 4" FL X 4" MCL ALUMINUM ADPT 4" CERAMIC BUTTERFLY VALVE 4" SCH 80 PVC FLANGE 2" SWEEP 4" 200 CLASS PVC PIPE 4x4 sch 80 PVC 90 deg elbow CSXS 4 - 30- 97 16. MANNING 4 x- x x srh 00 END PVC RISER AIR REEL ILF 4 0 :- L. X 4' 4il-UNINIUM ADPT 4" ',SCr- 83 F FLAN,--J-- 4 "' 2 C 0 CLASS P'\,,';lE PIPE 4 x 4 s c, P. IQ 0 P %.; -1 x � x 2 x 3 6, CS c h .1 D P, I s E R DAVID D. DAVIS and ASSOCIATES Safe Filling Rates -For Mainline Pipe It is very important when filling an empty or near empty mainline not to exceed velocities of 0.5 to 1.0 feet per second. Filling a mainline faster than 1.0 fps may not allow the air in the pipe to be properly evacuated. Therefore the following chart indicates the approximate maximum fall rate (GPM) for most PVC, AC and ductile iron pipe lines. Nominal Maximum Diameter- Fill Rate - Inches m) 2 11 2# 15 3 -24 4 40 6 80 8 150 10 250 12 350 14 475 16 620 18 780 20 980 24 1400 Pump Stations should be selected that will allow the fill rate to be adjusted accordingly. The fill rate can be increased at a rate of one (I) gpm every two or three seconds. This amounts to an average increase of 30 gpm every minute during a refill operation. It is necessary to use a "refill procedure" anytime a mainline has drained down by 101' of its: volume capacity. 12-91 FIGURE 3: Coefficient of Flow C-Value Old Steel 100 Aluminum with couplers 120 Cement Asbestos 140 Plastic 150 As you can see, this formula is quite complicated. Figure 4 is a chart showing pressure losses and velocity for various pipe sizes at various gallonages (NOTE: Chart is for class 160 PVC with a C Value of 150). EXAMPLE: Pipe = PVC (Class 160) Size = 10" GPM = 1000 GPM Length of Mainline = 1300' From the chart, we find the PSI loss per 100' = .21 x 1300' = 2.73 PSI over 1300' of run 100 Head = 2.73 x 2.31 = 6.28' of head over 1300' of run Velocity (V) = 4.15 fUsecond We can use the chart along with the conversion factors list on Figure 4 to determine friction loss for steel, aluminum and asbestos cement. EXAMPLE: Pipe = Steel Size = 10" GPM = 1000 Length = 1300' Friction loss in 1300' PVC Factor for steel Friction loss for 1300' of steel = 2.73 PSI = 6.30' head x2-12 x2.12 = 5.78 PSI or 13.36' head Velocity (V) = 4.15'/sec. (same as PVC in previous example) A RainBird slide rule makes this determination very rapidly without need for calculation. After obtaining the friction loss per 100 foot of pipe and multiplying this by the feet of pipe divid- ed by 100, the total pipeline friction loss is known and can be used in the total head determina- tion as well as compared economically for proper pipe size. You may incur instances where either the chart in Figure 4 or the Rain Bird slide rule cannot be used. It will then be necessary to calculate the friction loss and velocity. To do this, use the formula in Figure 5. 2-8 Water Hammer Size A, V Q Q Water Hammer s .ft. ft. A, C-C. C.F.S 0'_ se 2" 0.0262 5 0.131 59 350 4" 0.0941 5 0.471 211 350 6" 0.2039 5 1.020 457 350 8" 0.3457 5 1.729 774 350 10" 0.5372 5 2.686 1,203 350 12" 0.7556 5 3.778 1,693 350. 15" 1.I547 5 5.773 2,586 350 where: P = Pressure Rise (PSI) above static pressure V = Velocity (ftJsec. L = Length of pipe ahead of the valve causing the hammer (ft.) T = Time required to close the valve (sec.) P = 0.070 V L./T P = 0.070 5(1,000)/1 P = 350 psi above static pressure Water Hammer vs. Velocity Size A sg ft V ft/sec. Q c s 0 -DM Water Hammer 6" 0.2039 1 0.2039 91 70 2 0.4078 183 140 3 0.6117 274 210 4 0.8156 365 280 5 1.0195 457 350 6 1.2234 548 420 7 1.4273 639 490 8 1.6312 73I 560 9 1.8351 822 630 10 2.0390 913 700 CONSTRUCTION OF THRUST BLOCKS Thrust blocks are anchors placed between pipe or fittings and the solid trench wall. They can be constructed from available lumber if braced properly. However, the recommended blocking is concrete which is calculated to have a compres- sion strength of 2,000 pounds per square inch. The mixture is one part cement, two parts washed sand and five parts gravel. Thrust blocks should be constructed so the bearing surface is in direct line with the major force created by the pipe or fitting. See diagram. The earth bearing surface should be undis- turbed. Only the simplest of forms is required. Typical thrust block installations are shown in Figure 8. FIGURE 8 'i. 2-1 B Animal Waste Management Systems Rowed ra data. Start atti,.nl enr;md for "M atlM 98M ovaM atom Ev"A to spoon Cr Paid %ral Ma'rdan W* nptatad oGtrit a wa» a wy ato" at am' wows Go off" al arpsatllrrl (Feaaom on23-"a►. 24+rour atoertt) ( At %art 1 &M Par Y. sal S=da0morn r* a wqr irVOO-4upy a P traatrrnrtl caeorason to appeY conaot VOUMJ M� atra aCOA nr. Yas f � Flan Uta Mpsl � Is v" aaP t\�91 Vn w.,y or vrnoPWe 11P pdatl7 J Yas Is tM gennn saoraeao or tr =vm? is a ravq? Fig. 5--1. Nutrient management and irrigation scheduling decision -making f Iomcbart. Basic Soil -Water Relationships Before attempting to measure or estamate soil -water content, you should understand some basic soil -water relationships. important terms you should be • 5A-3 North Gsrolina State univr wy Held Calibration Procedures for Animal Wastewater Application Equipment HARD HOSE AND CABLE TOW TRAVELER ERRIGATION SYSTEMS R.O. Evans J.C. Barker I.T. Smith R.E. Sheffield Land application equipment used on animal production farms must be field calibrated or evaluated in accordance with existing design charts and tables according to State Rules that went into effect September 1, 1996. Technical Specialist certifying waste management plans after September 1, .1996 must also certify that operators have been provided calibration and adjustment guidance for all land application equipment. The rules apply to irrigation systems as well as all other types of liquid, slurry, or solid application equipment Information presented in manufacturers charts are based on average operating conditions for relatively new equipment. Discharge rates and application rates change over time as equipment ages and components wear. As a result, equipment should be field calibrated on a regular basis to ensure that application rates and uniformity are consistent with values used during the system design and given in manufacturers specifications. Field calibration involves collection and measurement of the material being applied at several locations in the application area. This publication contains step by step guidelines for field calibration of hard hose and cable tow traveler irrigation systems. General Guidelines Operating an irrigation system differently than assumed in the design will alter the application rate, uniformity of coverage, and subsequently the application uniformity. Operating with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. Clogging of nozzles or, crystallization of mainlines can result in pressure increase and reduced flow. Plugged intakes will reduce operating pressure. An operating pressure below design pressure greatly reduces the coverage diameter and application uniformity. Field calibration helps ensure that nutrients from animal waste are applied uniformly and at proper rates. The calibration of a hard hose or cable tow system involves setting out collection containers, op-tating the system, measuring .the amount of wastewater collected in each container, then computing the average application volume and application uniformity. An in -line flow meter installed in the main irrigation line provides a good "estimate" of the total volume pumped from the lagoon during each irrigation cycle. The average application depth can be determined by dividing the pumped volume by the application area. The average application depth is computed from the formula: Volume Pumped (gallons) Average application depth (inches) 27,154 (gaUac-in) X Application area (acres) r ' IRRIGATTON SYSTEM CALIBRATION DATA, SHEET FOR HARD HOSE TRAVELER IRRIGATION SYST39M DATE: Land Owner Farm No. a. Manufacturers Specifications: Gun Model Type Nozzle Dia. Pressure (Gun) Reel Wetted diameter ft Effective Spacing ft Flow GPM Hose Size: Length ft Diameter in b. Spacing between collection containers (diameter (ft) / 16) = ft C. Number of gauges = wetted diameter (ft) gauge spacing (ft) d. Start of Irrigation event e. End of Irrigation event f. Duration (e-d) min g. Travel distance feet h. 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Preston Howard, Jr., P.E., Director July 10, 1997 MEMORANDUM To: Tommy Stevens, Regional Supervisor From: Mike Lewandowski, Environmental Engin r5 State Engineering Review Group Subject: Permits Applications for New facilities Attached is a copy of the General Permit for Liquid Animal Waste Operations application package for a new facility. This information is being provided so you may review the packages prior to permit issuance. Please provide your comments by July 31, 1997. If no comments are received by that date, we will assume that there are no objections, and permit issuance will proceed. If you have any questions, please contact me at (919) 733-5083 ext. 362, or rnikelew@dem.chnr.state.nc.us. f 1 r N ! '� 41 r. n o• p+ n �, n or N ' to r. n cr• N �-+ , �i a (�P rn rn �, tit M n k`, 7n rn►rt R> I�i :t a� u�•�► Icy' •tp; ��'s t t r� rig r r' fL is Q •. 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A W ' N s� u 1 •-, di A W eJ .Li CY Li•+J 41 114 �1,ti U A ,r3 u •Tj Swino 1=arm Waste Managornent Odor Control Clloddist ;i111I1'1'e cullse 111111'3 ill 1►111111111te lldur Slit: Silclalle h llvlll•ti F�uni�l��ul !iwilic Ilioducliull 11 vegellllive or woollen buffers; � llccuuuncutlt:tl'besl nlauo(;ciueul llrltcliccs; IV clonll,i11111;111col Cllltl CUII111In11 Mull AIIi11mul ilmly 5m facci • Dilly 111,'11111le-comed ullilllulx-!•LO illy 11001's 11111ur Slit faces 0 Wei 11,it1111tc-covacil1111111's 1p ;;1UIICl1 llools;— ,Ib Milerers Incatetl uvcr slullcd 11001's; I7 fcedcrs u11i11;11 cmi ursai111uurs', 0 Scralic Immure bililllllll from floors; l=1 UmIcrilonr mitibiluu For dying himmit: culleclilm Ilils + 11lilic; 14- hlcqucld nl1u111ru removal by 1111SIt6,111 ret:llur •e • hillial ulicrubial Ilecuulpusilion orscrulll:; Cl Undedlnnr veniilulinu VCI1111.1 Hlq VP ( ('1111 IIlu111101lllCe; DIISI lirlicieol Or movemeid 1111l,nlr sulfnces VWuslomm Ilellveen nruups urulliluuii; �% 1�ee11 nllilitiver; . f_n Puedur coverer; CI 1'ee11 tlellvcr'y tltiwnsIM111 CKICI tiers Ill rcciler covers 1.111sh Agilulitm Of iecycled lago0o L-1 Phish lunk- ethers; 1111u111 wlillc Iunks urc lilli ig i1 micuti nu lines lu ncar immm, ilriuili;s wii11 11110-si droll vents 1:111sb 1111c)•s Agitldiuil during wusiewmncr El Uallerllour !lush with underllnur vl ililnllim colinyance Pil ICC11111-ge 11111111s • Agilulinll Orrecycled 1al;tiinl lixlelid mchurcu lilies io ninir Imilimi ill'liils 1i11ui11►vllilc pies urc 11111n1; wilh nuts-sipiltill vents Lill 51111i1n1s Agilulion 1111616 sllulll 11,11k H11111L unll 11r1t►v11u1Yn nillsilla ilrtlill cllllcohm • Agiiuliul111urin tor Immilim 11uics ClIIIYLyIlIICII AMI1(; • t lnY►;ulllur l 1, !'JIJ�, 1'ul;u 3 f:l Nomp Uuik cllveisl wi151c1Yider 0 Ilux covers SIIIII-CL• Collie llhll'S ill hillilluile Slit s edficic Praclices I:11d ordlailtpilics 111 • Agilaliuu (iuliac tvuslowitler I'sxicnll disciiari;n powi urltipcs unllcrucatll lagonrl cunveyancc Ingrion lillnld level Intillll surf lm • Volatile cos Conissiuns; W; i'rultcr Iugauu liquld capuchy; • MulogIcal nllithiG; ,87- Cancel lagoon shilup procedures, • Agita11u11 W Minimum surface arcs-ln-vullnuo folio); ' . �C�f'' Mlnilnlnu al;ilallatl svllcn.lttmspinl;; 11 lviccllanlcal acrallun; ' Cl ('raven hinlugicol uthlitives 11rii;aliun slidul.ler 0 1 ligit pressure ai;ilaliull; Irrlgaiu un dry Clays wilIt WIN or on ►vied; 1111«1Lx . wind III-ifl .; (�• M1111llnllik rCCUIl1111C1111Cd t1pCfAllllg 11rC5$IItL+ Q, Ptimp hank-c nenr InCoon litpild surrucc; Cl himp firma second-clnl;n lagoon S111111ge Icnik lit toasill a Pallial uliallirial 11ccurllpusiliun; f llullunl tic midlevel Iuulling; surlitce . MlxtnI; wlillu 1111MIL; rl Tmitk covers; • A1;11alinu when cwlilying Cl flush snrrace foals nrsulids; 11 Proven Ilinlogical utitliliyes o)r oxidnuls SCIIHIIg limin 11111,1ce I'atlial IL6011111111 dccmuIIIISMull; Cl ISXIeI111 IIrllio)pipu 61111e13 11111lutlIColll lillidd • Mixing while filling; • luvel; • A1;ifatlall when emplyllll; Cl Remove scliled sollils regularly kluuure, slurry itr sludge . Acitudim w1mi spreading; Cl Sail Injecliun of slurry/sludges; wtemlcr walcis . Volatile cis Cnllssions ❑ wusWoresidmil manure rra111 sprendl;r Aer lose; Cl Pro)vl a Itiaingical mliilives or oxidaids IIIIcoverell IIIIIIIIIrti, • VnllllilC gils Clrlissiulls whila ❑ Suil iIldcullull Ui,s11111-y/sludges slnlYy or sludge (lit field Illyinl; [I Sull lncorporulinn within 18 Iirs.; sull1.lres n Sprlaitl III Iltill unlrtlrlll loyers Car rllpitl drylnL; F) Proven blillogleal nddhIves nruxithitils DGIll uuilnlds Ciliciass deculnllos1111N1 Proper Ilispusill(n ol'uircassul Dead 1116111al dlspllsal • Culcass 11CCa111110311k1111 0 Collill1cle euv4rloig of Ctlrctlsses ill 1111r1al plls; Ails Cl Proper lucalianlemislrijullml ul'tlispnsill Ails lilt; illcimllIs lucnulplelu cuu11u1stiull Cl sucuudary stack 1nnnClx Aj AMOC - Nuvcud►cr I I, 191)(1, I'upu 11 • Source Cuuie IiI1I1/S to Itiiillllnl'lC nlllll' SIIC S ICl'IIIc I'I il[IICCS Sr�in�liui; ivurcr amm�d • Iuyuoper ilriinaLc; (male nui)1,rndzcaliu such 111"11 ►valor 111uin3 !'acilifies • Micrublul decompusilian nr u►vay front Ncililies orpisic maller ' Ali+nure Irucl;cil uulu foully umalnls lmd access loads N1111 amss load limillwilanco puldle ruuds 1'inm rarttl .. Aildillnnal Mrormnllnu ; Avallnlsle Frnin : . Swi,re ii (lllinrC l+rlsmnl;cmcnl ; g7IIlI liuldlJMl' I'uckt NCSI I, Cullig lixicnsioii Center tilvine Producilmi Vuim Puleuthl OdorSuorces and Remedies ; I.11Ali. Cncl Sheet NCSIJ - IIA11 5wlnc Prudirclim Nelllfy Mi m,ra Maongcnscol: Pit Ileclinrue - 1-ugnun Trewme l ; I'sllAN 128-88 NCSU - IIAI? Sivine 1'indocllon FlIC1111y Mumnu Mimugemeol: Undulluor Flush - I.ugnon •t'renlrneW ; I.I3A 1! 129-88 N{:SIJ -IIAI= Lagoon Design and Mumigement I'ur Livesinck Manure,rreallimil and Slornge ; I.I]Ali I113.83 NCSI1- IIAII Culibruliun arMunsire uml Wuste►vulerApplicaliuu Uiplipnn:ul ; WJAI; Plict Sliecl NCSU - IIAI; Cutllnsllilig Qdun rrom Swine Buildings ; I'll 1-33 NCSU - Swllle ExIcuslull l:uviranmeuial Assilrunce Program ; 14I111C Manual HC Puik Producers Ass tic i npilim, for Aianugin1l Odor, a reporl Valli Slic Swllle Odor Task: force NCS11 Agrl Cumill III lical I nits i 1'1111f71Ndi Concurs Ili AnIIImul Mullin ManagCll al; Odors and Plies 11110107. 1995 Cuorcreut:e l'rnccedirigs , lrlurilla Cuullonrivtt INICIIIGrlr ' ' a. h1+1R11: • Novcwller L 1,1996, 1'ti1;a 5 Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Flush Gutters • Accumulation of solids p Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. Remove bridging of accumulated solids at Lagoons and Pits • Crusted Solids r Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 - 6 inches over more than 30% of surface. Excessive Vegetative • Decaying vegetation Maintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along watees edge on impoundment's perimeter. Dry Systems Feeders • Feed Spillage C3 Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. 0 Clean up spillage on a routine basis (e.g., 7 - 10 day interval during summer; 15-30 day interval during winter). Peed Storage • Accumulations of feed residues 0 Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products), 17 Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. AMIC - November 11, 1996, Page l '.' Nlorkilily Ma("vment Methods (clieck which Method(s) arc bein-, implemented) r -,�; ❑ Burial three rcet beneath the surface or the ground within 24 Hours alter knowlcdge of ilic death. The burial must be at least 300 feet from Ony flowing stream or public botly or waLc:r. t Rendering at a rendc:ruig plant licensed under G.S. 106.163.7 l ❑ Complete bicincration ❑ in the case of dead poultry only, placing in a dispogal pit of a size and design approved by the Dcpanmcat or Agriculture ❑ Any method which in (lie professional opinion of the State Veterinarian would ' nlalze possible oic saivase or.I)art or a dead animal's value nitliout endangering . lntnian or animal licalth. (Written Approval of ilia state Veterinarian must be attached) , II1sCCL Control Chaddl.st for Animal 01.m-ations J Irr Crr_rrlr-lrt I,rNCrls silo Spedfie rc•11cilves Lllrul,l5yslci,rs�-- 1 iuslr CiuilLrs AeciumiNiiuu ufsolids CI i.lush syslcfsi Is designed uurl opuraiLJ sufticlunily to rcinuvc sullrls rrulu coders us dcsigued. ' iwmovu I iwgiiig of uccuinwaivii sutlrls pl . rlisrtrurgu • _ I.pUnnus rrml NIS —_ •'• Gusted Sulilis C] Mrrirrirrlrt higonns, sealing busies un,l Fits %0weu , Iresl Irrceclinl; Is nlrlfarent to nttrtlutlze the crnsiing orsaliris to it tlelrlll orno Word IIIW1 6 0 inclies over inure Ihan 3Il% orsot-rare. �lismes�isl Va ;clalivl: t)I uyinl; v�gulrrliuu t=1 Mnir►tailr vegetative corrtroi c,luug bunks ul' (ilutYlll lugauns mud other Imponuclnlmnts it) prevent accuinuiation artiecuying vegetative tnanur tduug ►Vnler's udga on Iurlroomiiocni's perfin I r, Operator:Keith Hilburn County: Robeson Date: 05/14/97 Has the site evaluation been completed & approved:i S 0.0 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 8000 head (finishing only) x 135 lbs. = 1080000 lbs 0 sows (farrow to wean) x 433 lbs. - 0 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs Describe other : 0 lbs Total Average Live Weight = 1080000 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 1080000 cubic ft (includes 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 272000.0 cubic feet 4. TOTAL DESIGNED VOLUME 0 cu. ft. add. treat. vol.) Inside top length (feet)--------------------- 600.0 Inside top width (feet) ------------------------ 500.0 Top of dike elevation (feet)----------------- 50.10 Bottom of lagoon elevation (feet)------------ 39.60 Freeboard (feet)----------------------------- 1.00 Emergency spillway depth of flow(feet)------- 0.40 Side slopes (inside lagoon)------------------- 3.0 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDEI SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 591.6 491.6 9.10 AREA OF TOP LENGTH * WIDTH = 591.6 491.6 AREA OF BOTTOM LENGTH * WIDTH = 537.0 437.0 290831 (AREA OF TOP) 234669 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 564.3 464.3 1048013 (AREA OF MIDSECTION * 4) CU. FT. _ [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] 290831 1048018 234669 DEPTH/6 1.52 Total Designed Volume Available = 2386502 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) { Length * Width ) + Surface area of connecting waste facility 600.0 500.0 0.0 300000.0 square feet Buildings (roof and lot water) or impervious area 0.0 square feet Describe this area. TOTAL DA 300000.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 1080000 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 1972800 gals. or 263743.3 cubic feet 5B. Volume of excess water Volume = 7240.6 gallons/day * 130 days storage/7.48 gallons per CF Volume = 174240.1 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days evaporation = 0.0 inches 180 days rainfall - 8.0 inches Volume = 8.0 in * DA / 12 in. per ft. = 199750 cubic feet runoff Volume = 0.0 in * lagoon DA/12 in./ft = 0 cubic feet evap. Volume = 199750 cubic feet 5D. Volume of 25 year 24 hour storm 6.9 in. Volume of "Heavy Rain" 6.9 in. Volume = 13.8 inches / 12 inches per foot * DA Volume = 345000 cubic feet 5E. Additional volume as follows: TOTAL REQUIRED TEMPORARY STORAGE 5A. 263743 cubic feet 5B. 174240 cubic feet 5C. 199750 cubic feet 5D. 345000 cubic feet 5E. 0 cubic feet TOTAL 982733 cubic feet 6. SUMMARY Temporary storage period====================> 180 days Rainfall during wettest period of storage===> 8.0 inches Evaporation during storage period===========> 0.0 inches 25 year - 24 hour rainfall==================> 6.9 inches Heavy rain===_____________________________-_> 6.9 inches Freeboard===================================> 1.00 feet Side slopes=================================> 3.0 . 1 Inside top length==========================> 600.0 feet Inside top width ______________=_____=___ =_> 500.0 feet Emergency spillway elevation(if planned)====> 48.70 feet Top of dike elevation=======================> 50.10 feet Bottom of lagoon elevation==================> 39.60 feet Top of sludge elevation=====================> 40.75 feet Total required volume=======================> 2334733 cu. ft. Actual design volume========================> 2386502 cu. ft. Seasonal high watertable elevation (SHWT)===> 44.00 feet Stop pumping 45.17 feet Must be > or = to the SHWT elev.==========> 44.00 feet Must be > or = to min. req. treatment el.=> Min. Required treatment volume=====__=__=___> Volume at stop pumping elevation=====_=____=> Start pumping Must be at bottom of F.B. & 25 yr. rainfall Act. vol. less 25 yr. and heavy rainfall====> Volume at start pumping elevation=====___ ==> Required volume to be pumped=====_=__=__==__> Actua4,iC%Ilness ume planned to be pumped =________> Min. of soil liner when required==> 45.60 feet 1080000 cu. ft. 1126083 cu. ft. 47.49 feet & heavy rain 2041502 cu. ft. 2039333 cu. ft. 637733 cu. ft. 639498 cu. ft. 1. r feet 7. DESIGNED BY: APPROVED BY: DATE: h:; -�� DATE: 7. DESIGNED BY: APPROVED BY: `��GG�3s•,� DATE: DATE: 9 7 NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: ENGINEER'S NOTES. Engineering approval is for minimum design standards and is based on pre - construction site and soils investigations by Brown's of Carolina Technical Specialist. Engineer shall be notified of any changes and/or site discrepancies found during construction before proceeding. Brown's of Carolina is responsible for site layout, and shall verify all required setbacks and absence of subsurface file drains. Owner and/or Brown's of Carolina personnel is responsible for contacting engineer for construction inspections as deemed necessary, and for arranging final inspection of lagoon. Final inspection must be performed by the engineer, and the engineer shall determine the extent and location of liner testing to verify permeability. Brown's of Carolina technical specialist is responsible for excavation and fill calculations and for nutrient management plan. OTHER SITE -SPECIFIC NOTES r -. L I I . i vLY(nr� S€ AL 16415 GORY s SHEET 1 OF 3 SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS ---------------------------------------------------------- FOUNDATION PREPARATION: ----------------------- The foundation area of the lagoon embankment and building pad shall be cleared of trees, logs, stumps, roots, brush, boulders,sod and rubbish. Satisfactory disposition will be made of all debris. The topsoil from the lagoon and pad area should be stripped and stockpiled for use on the dike and pad areas. After stripping, the foundation area of the lagoon embankment and building pad shall be thoroughly loosened prior to placing the first lift of fill material to get a good bond. EXCAVATION AND EARTHFILL PLACEMENT: ----------------------------------- The completed excavation and earthfill shall conform to the lines, grades, and elevations shown on the plans. Earthfill material shall be free of material such as sod, roots, frozen soil, stones over 6 inches in diameter, and other objectionable material. To the extent they are suitable, excavated materials can be used as fill. The fill shall be brought up in approximately horizontal layers not to -exceed 9 inches in thickness when loose and prior to compaction. Each layer will be compacted by complete coverage with the hauling and spreading equipment or standard tamping roller or other equivalent method. Compaction equipment shall travel in a direction parallel to the main axis of the fill. Clayey soils shall be compacted with a "sheepsfoot" or tamping roller. Compaction of the fill material shall be in accord- ance with the specified requirements for compaction and moisture. For the embankment, use the more impervious materials from the required excavations. Construction of fill heights shall include 5 percent for settlement. Dikes over 15 feet in height and with an impoundment capacity of 10 acre --feet or more fall under the jurisdiction of the NC Dam Safety Law. The height is defined as the difference in elevation from the constructed height to the downstream toe of the dike. Precautions shall be taken during construction to prevent excessive erosion and sedimentation. LINER: THE MINIMUM REQUIRED THICKNESS SHALL BE 1.4 ft. NOTE: LINERS (PARTIAL OR FULL) ARE REQUIRED WHEN THE ATTACHED SOILS INVESTIGATION REPORT SO INDICATES OR WHEN UNSUITABLE MATERIAL IS ENCOUNTERED DURING CONSTRUCTION. A TYPICAL CROSS SECTION OF THE LINER IS INCLUDED IN THE DESIGN WHEN LINERS ARE REQUIRED BY THE SOILS REPORT. When areas of unsuitable material are encountered, they will be over - excavated below finish grade to the specified depth as measured perpendicular to the finish grade. The foundation shall be backfilled as specified to grade with a NRCS approved material (ie - CL,SC,CH). REFER TO THE SOILS INVESTIGATION INFORMATION IN THE PLANS FOR SPECIAL CONSIDERATIONS. SHEET 2 OF 3 Soil liner material shall come from an approved borrow area. The minimum water content of the liner material shall be optimum moisture content which relates to that moisture content when the soil is kneaded in the hand it will form a ball which does not readily separate. Water shall be added to borrow as necessary to insure proper moisture content during placement of the liner. The moisture content of the liner material shall not be less than optimum water content during placement. The maximum water content relates to the soil material being too wet for efficient use of hauling equipment and proper compaction. Proper compaction of the liner includes placement in 9 inch lifts and compacted to at least 90 percent of the maximum ASTM D698 Dry Unit Weight of the liner material unless otherwise specified. When smooth or hard, the previous lift shall be scarified and moistened as needed before placement of the next lift. The single most important factor affecting the overall compacted perme- ability of a clay liner, other than the type of clay used for the liner, is the efficient construction processing of the compacted liner. The sequence of equipment use and the routing of equipment in an estab- lished pattern helps assure uniformity in the whole placement and compaction process. For most clay soils, a tamping or sheepsfoot roller is the preferable type of compaction equipment. The soil liner shall be protected from the discharge of waste outlet pipes. This can be done by using some type of energy dissipator(rocks) or using flexible outlets on waste pipes. Alternatives to soil liners are synthetic liners and bentonite sealant. When these are specified, additional construction specifications are included with this Construction Specification. CUTOFF TRENCH: -------------- A cutoff trench shall be constructed under the embankment area when shown on a typical cross section in the plans. The final depth of the cutoff trench shall be determined by observation of the foundation materials. VEGETATION: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construc- tion according to the seeding specifications. Topsoil should be placed on areas of the dike and pad to be seeded. Temporary seeding or mulch shall be used if the recommended permanent vegetation is out of season dates for seeding. Permanent vegetation should be established as soon as possible during the next period of approved seeding dates. REMOVAL OF EXISTING TILE DRAINS When specified, the contractor shall construct an observation trench along the entire length of the embankment to a minimum of five feet in depth. The trench shall have a bottom width adequate to accomodate the equipment used for excavation, backfill, and compaction operations SHEET 3 OF 3 and the side slopes shall be 1:1 or flatter. When tile drains are encountered, the tile shall be removed to a minimum of 15 feet beyond the downstream embankment toe as measured perpendicular to the embankment. If a tile line exists above the embankment it shall be rerouted around the lagoon in an approved location. Backfilling and compaction in the trench shall be in accordance with the EXCAVATION AND EARTHFILL PLACEMENT requirements. BOTTOM AND EDGES --------------- The bottom of all lagoons shall be approximately level. The side slopes shall be uniform from top to bottom. Scarify the bottom and side slopes of the lagoon a minimum depth of six inches and compact with a "sheepsfoot" or tamping roller to decrease the permeability of the finished bottom and side slopes. QUALITY ASSURANCE ----------------- During construction of the earth embankment, a qualified inspector as designated by the designer must be on site during construction as necessary to verify proper construction. Testing will be required as deemed necessary by the inspector and/or designer. During construction of a clay liner, a qualified construction inspector as designated by the designer must be on site during con- struction as necessary to verify the liner is installed in accordance with NRCS South National Technical Center (SNTC) Technical Note 716 (Revised September 1993). In the absence of supervision of construction by a qualified inspector, the liner must be tested to verify a maximum hydraulic conductivity of 0.000001.25 cm/sec. When testing is required, the owner will be responsible for furnish- ing test results and certification that the construction meets the design requirements. Any tests and certification should be performed by a certified laboratory. SHEET 1 OF 2 OPERATION AND MAINTENANCE PLAN ------------------------------ This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days storage for: (1) waste from animals and (2) excess rainfall after evaporation. Also included is storage for the 25 yr - 24 hr storm for the location and a heavy rain factor. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year, but excess rainfall will vary from year to year. The heavy rain factor and 25 yr rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. The waste produced by the animals shall be utilized in accordance with an approved waste utilization plan. Highly visible markers shall be installed to mark the upper and lower elevations of the temporary storage (pumping volume). Pumping shall be done as necessary to maintain the liquid level between these markers. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: I. Before wastes are introduced, the waste treatment lagoon shall be charged to 1/2 its treatment volume to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. solids should be covered with effluent at all times. when precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin temporary storage pump -out of the lagoon when fluid level reaches the elevation 47.49 as marked by permanent marker. Stop pump - out when the fluid level reaches elevation 45.17 . This temporary storage less 25 yr and heavy rain contains 639498 cubic feet or 4783447 gallons. SHEET 2 OF 2 4. The recommended maximum amount to apply per irrigation and recommended maximum application rate is shown in the waste utilization plan. Refer to the waste utilization plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. Repair areas of the embankment that settle below the design settled height or areas where cracking, sloughing, or "jug" holes develop. 8. Repair waste inlet pipes that develop cracks or separate at the joints. 9. Remove undesirable vegetative growth and floating or lodged debris. 10. All surface runoff is to be diverted from the lagoon to stable outlets when not included as part of the design temporary storage. 11. After five years the waste treatment lagoon shall be checked for sludge accumulation annually. If sludge has encroached into the treatment volume, the sludge will be removed and applied at agronomic rates based on analysis of the sludge_ Treatment volume must have a minimum of 4 feet of depth free of sludge at all times. 12. In December 1992, the Environmental Management Commission (EMC) in North Carolina revised water quality regulations that address animal operations. These rules became effective on February 1, 1993 (15A NCAC 2H .0200). This animal operation shall be operated within the requirements of these rules and regulations. 13. Pipes that are used for recycling effluent to use as flush water and irrigation intakes must be placed 18 inches below the surface and as far from the inlet discharge pipes as possible in order to provide a cleaner effluent for flushing and to reduce odors when irrigating on land. when these pipes are placed through the embankment, they should be installed no more than two feet below top of embankment and not in the highest section of fill. The pipe trench shall be compacted with clayey material or other material as approved by an engineer. 8 Lagoon Marker I" PVC Pipe PVC Pipe lb, Paint top -=" P j„ 3 LAGOON MARKER FREEBOARD + 25YR%24FiR STORM MAXIMUM LIQUID LEVEL 6 MONTH TEMPORARY STORAGE MINIMUM LIQUID LEVEL PERMANENT STORAGE SEEDING SPECIFICATIONS ---------------------- AREA TO BE SEEDED: 5.0 ACRES USE THE SEED MIXTURE INDICATED AS FOLLOWS: 0.0 LBS. FESCUE GRASS AT 60 LBS./ACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 1 TO NOVEMBER 30 FEBRUARY 1 TO MARCH 30 0.0 LBS. RYE GRAIN AT 30 LBS./ACRE (NURSERY FOR FESCUE) 300.0 LBS. 'PENSACOLA' BAHIA GRASS AT 60 LBS./ACRE (SEE FOOTNOTE NO. 1) SEEDING DATES: MARCH 15 TO JUNE 15 40.0 LBS. HULLED COMMON BERMUDA GRASS AT 8 LBS./ACRE (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 0.0 LBS. UNHULLED COMMON BERMUDA GRASS AT 10 LBS./ACRE SEEDING DATES: JANUARY 1 TO MARCH 30 200.0 LBS. RYE GRASS AT 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS. APPLY THE FOLLOWING: 5000.0 LBS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE) 10.0 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 500.0 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WITH A MULCH ANCHORING TOOL OR NETTING. I. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. HAZARD CLASSIFICATION DATA SHEET FOR LAGOONS Landowner ��/T�f /�iL�+�� _ -- County Ko��/j Community or Group No. Conservation Plan No. Estimated Depth of Water to Top of Dam—Y- I Ft. Length of Flood Pool 0_OF t. Date of Field Hazard Investigation 5-- 1A " 17 Evaluation by reach of flood plain downstream to the point of estimated minor effect from sudden darn failure. Reach Length Width Slope Land Use Kind of Improvements Est. Elev. Improvements Above Flood Plain Est Elev. of Breach Floodwater Above Flood Plain Ft Ft. % Ft. Ft, I 2 3 Describe potential for loss of life and damage to existing or probable future downstream improvements from a sudden breach Hazard Classification of Dam (a, b, c) (see NEM-Part 520.21) Classification (I, II, III, IV, (tide) By X. E (name) (tale) NOTE: L Instructions on reverse side. 2. Attach additional sheets as needed. Ok � G Date Date All dams built with technical assistance from the Soil Conservation Service must have a hazard classification assigned by the person responsible for approving the design. Most farm ponds, except in borderline cases, can be classified after a complete field investigation without assuming failure and maldng breach studies. This data sheet is to be used for recording the information obtained through field studies and for documenting the hazard classification. Where there is a possibility for the loss of life or major property damage from a dam failure, an approved breach routing procedure is to be used. (Consult with the area engineer.) Hazard classifications of darns are made by evaluating the possibility for loss of life and the extent of damage that would result if the dam should suddenly breach that is a section of the dam be suddenly and completely washed out. It is to be assumed that a waII of water will be released equal to the height as it moves down the flood plain. The wave height (depth of flooding) should be evaluated for a sufficient distance downstream until the estimated flood level will not cause significant damage to improvements, such as homes, buildings, roads, utilities, reservoirs, etc. The breach flood level will be reduced depending on the valley storage, slope, and openness of the flood plain; however, in a narrow steep valley slopes steeper than 10% should be given special consideration. One method of evaluation is to compare available valley storage (under flood conditions) to impoundment storage (figured to the top of the dam) for each reach evaluated with a judgment estivate made of the flood wave height at all critical points downstream. Should there be any questions about the hazard classification for a dam, the area engineer should be consulted before making design commitments. Uur" / IONeap.en4 �gxi TYPICAL X-SECT _XZ5 HE NOTE 3 oR SCE NOTE_ . 2 TOM ELCV. .50.001 NAIL 1N' ,&%e -sr an Vti FILL. = PAD 2442,�C -CY CORE TRENCH SEC -.SOIL SHEET 3S" 7d . G FOR DEPTH + 107, 3 57 o s• '• -•... �� . -SITE NOTE TOTAL: 3°1 �i 1 Cy 1) ALL WEAK MAKIflA1. TO Ur OVERCUT f AND I1AC1(F1I_I.ru AMD COMPACTED. � T I IICI(hIE5S 01- L11IF:I( ()EPENU5 011 OVCNALL UI:IIIII, LINER rolt MIS LAGO014 TO LIE l COMPUTATIOI�IS BY: �! �._ �� rarer 1. I�i�L� k}-1'Pi= 5 7) DIRE DEI IINU 1.11.005 TO []E MIN. {3 w, O a - - HIGHER TIIAN 01110 PLANI:IED ELM. � , , --- — - - - J) WALK AND LOADING AREA TO K DUILT 1.5' A110VC LOW • [:ND PADS. IJUILD 6' WIDE CONTIM., 7' FNOM REAR OF DLDC5; nu- to nl.Drs 111'ron[ LUUI1' moviS Our (wom( To !IC CIJ()RUIhIAIIA) W/ 111.111; CONINAU1016 IRRIGATION SYSTEM DESIGN '114 I � FORw�: RUi- OWNER'S NAME /e a li� //I �6kr•� ADDRESS _ 14 73/�•'/� C�� f� d PHONE FARM NAME LOCATION St, 1130 FARM DESCRIPTION 8'0c) o //e- ss1 DESIGN APPROVED BY: R. Gregory Swain, P. E. o Swain Consulting Services, Inc. u SEAL 503 Underwood Street 16415 Clinton, NC 28328 (910) 590-2703G0 RY SP•'� N.C. License No. 016415 a000aogds`' Signature. mil° gn;jz ,, Date: 61V9;' Comments: w: 1-t, IF � �� a-.....� .r �s.rf' .C/ per. L 71'.ra/. ✓e.l�s/.� n. e,.G .... +' �w S �� 9.a. � / K :r f!/'G l .Z+. iw4lie „oS e S .� o .•� iS V �-_� G� D .,._ �� / �� s.� _�••-•� r,',�t. .f��.��r eo.e-�� /+� L, o:.,,.� dc-1.`Fa.0 �-•..d �i-aw.,. s f� S. d;scr--f-0a...zIeI ar r ySA Gl,.,,.L1 SPECIFICATIONS FOR THE LAND APPLICATION OF WASTE WATER IRRIGATION SYSTEM FOR MR. KEITH HILLBURN FEEDER -FINISH OPERATION, IN ROBESON COUNTY CONTRACTOR FOR: BROWN'S OF CAROLINA, INC. According to the data furnished by the owner Keith Hillburn and Brown's of Carolina, Inc. , this is a feeder to finish operation with 8000 capacity and two storage lagoons. The annual PAN (Plant Available Nitrogen) produced by this particular operation will be 18,400 pounds. An additional 14,400 pounds of PAN must be accounted for, produced from the sludge, if the operator removes the sludge every five to ten years. The sludge will normally be spread when there is a build up in the bottom of the lagoon. It may take approximately five to ten years before the sludge will begin to be applied in the irrigation process, or by some other method. The predominant soil type on this farm in the area where wastewater will be applied is Dunbar. The Dunbar series is a somewhat poorly drained Coastal Plain and terrace soils with sandy surface layers and friable loamy or firm clayey subsoil's. The permeability rate is between 2.0" and 6.0" per hour in the top twenty inches and between 0.6" and 2.0" per hour in the top 20 to 80 inches. The design precipitation rate is 0.4" per hour on Dn with Hybrid Bermudagrass-hay cover. The Nutrient Management Plan, developed by Brown's of Carolina, includes a cropping system of Hybrid Bermudagrass-Hay. The total acreage of the fields estimated to be needed, by the Nutrient Plan Designer is approximately 77.9 acres. The area at the ends and on the sides of the pulls will not receive uniform coverage during application. The area of the sides that is receiving effective irrigation is considered approximately 70 percent of the throw diameter of the chosen sprinkler. The calculations made by Brown's of Carolina show that the 75 acres of pasture land will utilize 32,800 pounds of PAN. Since only pan will be considered, the 77.9 acres of pasture that can be effectively irrigated will be more than adequate. Table l lists the field specifications for this system. The annual loading rates are approximately 265 pounds per acre per year for the Dunbar. There should be adequate storage to allow time for application of the wastewater on the Bermudagrass- Hay from March through October. After the system is in place and application becomes necessary, the manager needs to follow the waste management plan as it is written. The total amount of wastewater that needs to be removed from the lagoon will be based on the yearly rainfall amounts. Years where there is an unusually high rainfall amount, more water will need to be pumped and sprayed on the pasture land. The estimated amount of wastewater required to be pumped annually is 9,566,890 gallons. It is a good idea for the operators of this system to be familiar with average rainfalls for their particular regions. This can help in the scheduling of their land applications. These can be obtained at local extension offices or at NC State University. There are a number of places but these are two well known loci n011s. TABLE 1 - FIELD SPECIFICATION: FIELD # SLP SOIL TYPE CROP APP. RATE MAX APP PER CYC IRR ACRES TRCT 3963 FLD 41 2% Dn Bermudagrass-Hay 0.4 US 77.9 LAND APPLICATION SYSTEM: With our recommendation and the wants of the customer, we have decided to use the Amadas Hobbs Reel Rain Hard Hose Traveler. The machine is equipped with 965' of 3.0" poly hose, a Nelson 150 end gun with a 1" Taper Bore nozzle and will accommodate all of the customers needs. The arc angle setting of the sprinkler will be a minimum of 300 ° on Dunbar with Bermudagrass-Hay. The arc angles stated above are settings to achieve the specified application rates, the guns can be run at larger angles, but it is not recommended to exceed300° in this particular case. These settings, as shown in the calculation below, do not exceed the NRCS's recommended precipitation rate. The wetted diameter of the sprinkler is 340', the gpm is 245 gallons per minute, the pressure at the sprinkler is 70psi, and the effective diameter of the sprinkler throw is 240'. This system will require approximately 660 hours of operation per year to remove the annual temporary storage as specified in the approved lagoon design. PRECIPITATION RATE: (calculations) Precipitation Rate (PR) _ 96.3 x 0 x 360 14 { t). 9 x r )' %V GPM = 245gpm r (Radius) = 170' w (Arc) = 300' Dn with Bermudagrass-Hay cover 96,3 x 245 x 360 3.14 (0.9 x 170)' 300 PR = .38i The travel lane spacing is 70 percent of the wetted diameter. Under different testing systems, 70 percent has been proven to be the best figure to use for the most uniform coverage. The travel lane spacing for this design is 340' x 0.70 = 238'. The risers will be set 240 feet apart to accommodate for the joints of PVC pipe. The system should not be operated when wind conditions are i0mph or more. The best time to run is when winds are less than Smph. The maximum application of wastewater recommended by the NRCS office for Dunbar soils is 1.5". However, to limit the risk of any runoff or ponding of wastewater this design will limit each application to approximately 0.5". To achieve this depth, the traveler speed should be the following: TRAVELER SPEED: (calculations) Speed = 61. 05 x O d x w S = Traveler Speed 1.605 = Constant Q = Gallons Per NEnute d — Application depth w = Lane spacing Dn on Bermudagrass-Hay S = 1.605 x 24 5 0,5" x 240 = 3.28 fthrrin A total of fourteen hydrants will be required on the farm.. The longest travel distance is 945' (1149' effective length) and the shortest is 316' (520' etective length). The actual and effective lengths and acreage of each pull are listed in Tables 2 and 3. When the system is first started at the beginning of the travel lane, the cart should be allowed to remain in a stationary spot for a period of approximately 25 minutes to allow for complete coverage at the end of the travel lane. This time may have to be adjusted in accordance with the days conditions. When the soil already has a higher moisture content than normal, then the times should be decreased. At all times the operator should be present with the machine during these time periods to prevent any run off or ponding of waste water. Table 4 gives the times for each travel lane, and 25 minutes has already been added to the times to cover for the full period. TABLE 2- IRRIGATED ACRES: PULL ACT. LNGTH EFF. LNGTH, WIDTH ACRES A 316 520 240 2.87 B 500 704 240 3.88 C 686 990 240 4.90 D 818 922 240 5.08 E 945 1149 240 6.33 F 945 1149 240 6.33 G 945 1149 240 6.33 H 805 1009 240 6.33 1 945 1149 24() 5.56 3 945 1149 24() 6.33 K 945 1149 241 6.33 L 920 1 124 24o 6.19 M 920 1124 24ci 6.19 N 750 954 240 5.26 F-1 TOTAL. T77.91 TABLE 3 - IRRIGATION LAYOUT APPLYING IRRIGATION TO THE BERMUDAGRASS-HAY COVER FIELD # Hyd # Trvler Speed PR Rate Eff Width Eff Lgnth Wetted dia Nuzzle Size PSI L' Gun PSI @ Reel Arc Pttrn Eff Aes TRCT 3963 FLD #1 A 3.48 0.38 1 240 520 340 1.1 x 80 137.98 300 2.87 B 3.48 0.38 1 240 704 340 1.18 80 13798 300 3.88 C 3.48 0.38 240 890 340 1.18 80 137.98 300 4.90 D 3.48 0.38 240 922 340 1.18 80 137.98 300 5.08 E 3.48 0.38 240 1149 340 1.18 h0 137.98 300 6.33 F 3.48 0.38 240 1149 340 1.11% 80 137.98 300 6.33 G 3.48 0.38 240 1149 340 1.I1; XO 13T98 300 6.33 H 3.48 0.38 240 1 1009 340 1.1 x 80 137.98 300 5.56 I 3.48 0.38 240 1149 3411 1. 1 N x() 137.98 300 6.33 J 3.48 038 240 1149 340 1.11; 80 137.98 300 6.33 K 3.48 0.38 240 1 149 340 IAS h0 137.98 300 6.33 L 3.48 0.38 240 1124 3451 1. I N, 90 137.98 300 6.19 M 3.48 0.38 240 1 124 340 [As 80 137.98 300 6.19 N 3.48 0.38 240 954 340 1AS 80 137.98 1 300 5.26 77.9 TABLE 4 - T 4E PERIOD TO APPLY WATER PER LANE: LANE TRAV. DIST. MIN. HR For 1.0 TB nozzle w/245 gpm,3.3 ft/min A 316 115 1.9 121 B 500 168 2.8 177 C 686 221 3.7 233 D 818 259 4.3 273 E 945 295 4.9 311 F 945 295 4.9 311 G 945 295 4.9 311 H 805 255 4.2 269 1 945 295 4.9 311 7 945 295 4.9 311 K 945 295 4.9 311 L 920 288 4,8 304 M 920 288 4.8 304 N 750 239 4.0 252 TRAVEL TIME PER PULL: (CALCULATlc W-S � 850' Pull = [ 965 + 25 ] 3.48 = 302.30/60 = 5.0 hrs. TABLE 5 - TRAVELING GUN SETTINGS Traveling Gun Setting Solid -Set irrigation Flow Rate of Sprinkler (gpm) 245 Operating PSI at Pump 143.38 Design Precipitation Rate 0.38 Hose Length 965 Speed Compensation Mechanical Pump Type Engine Horse Power Req'd 41.7 A pump which has a capacity of 245 gpm and can maintain a pressure of 143.38 psi (331.2 feet of head) will be needed, A diesel power unit with a centrifugal pump is our recommendation for this site. This gives the customer all of the specifications he needs with the reliability, case of use, and mobility. The pump that we recommend is the Berkeley B sJQBM. Due to the higher pressure the system will be operating at, the efficiency of pump drops from approximately 70% down to about 55%. The operating range for the diesel engine is between 2200 and 2400 rpm. The engine that will be used in this application is a John Deere 4045D, which has been used in similar applications and has proven to operate within all of the operators expectations. There is a minimum of elevation on the property, - or - 5'_ is the highest elevation difference. Approximately 3840' of bell and gasketed 6" class 200 INS PVC pipe will be needed for the underground system supply line. All supply lines will be 6". The hydrants will be constructed out of sch 80 fittings and class 200 pipe, this is to withstand any high water hammer. The top of the hydrants will be equipped with 4" ceramic butterfly valves, between two flanges and a 6" aluminum male circle lock adapter on top of the hydrant. Each endriser will be equipped with 2" sweep and 2" air relief valve to allow any air in the line to escape .without causing any damage to the line. The pump shall be attached to the underground mainline with a 15' flex assembly, consisting of 15' of 4" lay flat flex hose and two 6" circle lock fittings. Tile end that hooks to the pump will have a male end, so that it can attach to the 6" female on the pumping unit. The end going into the ground will have a female end to attach to the male side of a 6" aluminum 90 deg elbow which is locked onto the top of the hydrant which is made like the field end riser, including male circle lock top, butterfly valve, 2" sweep, sch 80 fittings, 2" air relief, 2" adjustable pressure relief, and a 0- 200 isolated pressure gauge. A similar gauge will be at the traveler so the operator will be able to read the pressure at the pump as well as the irrigator. The pipe will be installed with a minimum of 30" of cover over the pipe. This will prevent the pipeline from being struck by any agricultural equipment. When trenching the PVC pipe all manufacturers recommendations should be observed. Concrete thrust blocks should be poured at all tees, ells, gate valves, and end risers in the system. See Table 6 for thrust block sizes and see attached specs for thrust block designs. At the pump there will be a Berkeley 3" x 4" discharge priming valve. This swing type valve will allow the operator to shutdown the system without the water draining back through the pump. The back pressure of the water in the line will operate the valve. There will be a diaphragm valve on the suction side of the pump to fill the pump and suction line when the operator starts up the system. At startup the underground line should not be filled any faster than 80 gpm. There is a 6" butterfly valve on the entry at the ground which will allow the operator to remove the pump from the site after shutdown and the valve will prevent the water in the line from draining out. TOTAL DYNAMIC HEAD: (calculations) NOTE: To account for the Total Dynamic Head the friction loss in the mainline as well as the traveler hose must he accounted for (see the below calculations). F1 = [ 0.2083 (l00)'.ss- x x L ] 0.433 [ (c) D 4,906 100 ] Fl = Friction Loss, psi Q — Gallons Per Minute D = Pipe Size, inches L = Length of Line, feet c — Pipe Coefficient = 150 for plastic pipe Mainline Calculations: FI = [.2083 C 00 '-"2 x 245"52 x 3640 ] 433 [ (150) 6 4.K(•5 (• I oo ] [ 15.5T ] .433 6.7 psi loss Traveler Hose Calculations: Fl — [ 0.2083 100 L95' x 24S , 02 x 965 ] .433 [ (150) x`" 100 ] — [ I 19.95' ] .433 — 51.94 psi loss TOTAL DYNAMIC HEAD FOR THE COMPLETE SYSTEM: 70psi (spk pressure) 5194 (traveler hose loss) - 121.94 (traveler pressure) 121.94 x 2.31 = 2S l .C)ti' Mainline Loss = 15.5 2' Elevation Within Field = �.00' Suction Lift = 8 00' Fitting Loss = 5 . c is ►' 5% Factor = 16.00' TDH = 3 3 1. 20' Pump PSI 331.20 / 2.31 = 143.38 psi BRAKE HORSEPOWER: (calculations) HP Q x TDH 3960 x EFF 45 x 331,20 3960 x 0.55 37.2 HP APPLICATION OF WASTEWATER: The run time to apply 0.5" of wastewater is given in Table 5 for each pull. The length of the travel lane will determine the length of time required. Installation and operation of the system should include accurate locations of start and end of pull locations to avoid spraying beyond defined buffers. Another application of wastewater should not be applied until the last amount of wastewater has been used up through Evapotranspiration, (ET), if no rainfall occurs, that will normally range from three to five days. This may vary depending, on the climate. The total amount of wastewater to be applied to the pastures should not exceed the nutrient (plant available nitrogen = PAN) requirements of the crop based on soil type. Each application of wastewater should be limited to a maximum rate and no niore than 0.5" per irrigation cycle. It is our recommendation this be the maximum amount per cycle for Bermudagrass-Hay. During times of excessive rainfall the amount that needs to be applied may be dramatically decreased. Accurate records should be maintained on the operating time for each traveler. The pressure at the pump, at the traveler, and at the gun should also be recorded to maintain accurate application rates. Forms for recording data can be found in the North Carolina Certification Training for Operators of Animal Waste Systems Manual, that each applicant receives when taking part in the required certification training. Pumping should occur as much as possible during the daylight hours. Running at night should be avoided, when possible. Again it is very important not to run the system when winds are more than 10 mph. At the beginning of each operation the pressures need to be checked against the parameters as laid out in this design. If by some chance they do not match up, shutdown the system and make the proper adjustments. The specifications n1w t be followed exactly to prevent potential runoff and ponding. Pumping should never occur during rainy periods or when the ground is saturated. The operator will be held responsible for choosing the proper times to irrigate. Refer to the attached spec sheet on when to irrigate. The operator should be on site as much as possible when the system is running, and it is imperative that the operator be on site at the end of the pulls and at the beginning of the pulls. It is also highly recommended to conduct annual calibrations of your equipment. With the data recorded at each operation and information provided in this design the operator can take a few easy steps to ensure that the system is operating as it was originally designed. PIPE INSTALLATION; All of the pipe will be bell and gasket Class 200, IPS, PVC plastic pipe and the fittings will be gasketed as like the ones manufactured by Harco. The hydrants will be made out of sch 80 slip fittings, with class 200 PVC Pipe. Again as stated earlier, the pipe will have a minimum of 30" of cover to prevent the pipeline from any damage. Concrete Thrust blocks will be poured at ells, tees, and end hydrants (See attached material for specifications and design.) The thrust blocks are poured in place to prevent the line from separating at any of the joints. It is very important that the thrust blocks be poured in undisturbed earth; this will prevent the pressure on the line from moving the thrust block itself. After the line has been laid it should be covered up and compacted to prevent any runoff of cover dirt and soft above the fine. CONCRETE THRUSTBLOCKS: (calculations) THRUST x LINE P S I = \ / 700 90 deg elbow 49.2 x 143.38 = 7054/700 — 10.1 sq ft 45 deg elbow 26.7 x 143.38 = 3828/700 = 5.47 sq ft Tee/Dead end 34.8 x 143.38 = 4990/700 = 7.13 sq ft Grnd Entry 26.7 x 143.38 = 3828/700 - 5.47 sq ft Gate Vlve 34.8 x 143.38 = 4990/700 = 7.13 sq ft TABLE 6 - THRUST BLOCK SPECIFICATIONS LOCATION THRUST BLOCK AREA (sq/ft) 90 DEG ELBOW 10.1 DEAD END TEE 7.13 TEE 7.13 45 DEG ELBOW 5.47 GATE VALVE 7.13 GROUND ENTRY 5.47 MAINTENANCE: There should be no land application of wastewater during freezing temperatures. The pump, the above ground portion of the discharge pipe and the suction line should be drained during freezing temperatures, to avoid ruptures. The risers should be drained to approximately one foot below the surface during freezing temperatures. Any liquid in the underground pipe should be protected from freezing. Check all valves, pressure relieves, gauges, and hydrant tops at least two to three times a year to make sure they are operating properly. Make sure none of these are leaking or have any malfunctioning parts. The pump should be well maintained and greased properly, (refer to the operators manual for basic pump maintenance.) The engine must be serviced regularly with oil, coolant, and lubrication (refer to the engine operators It]anr_!al for instructions). The traveler also needs regular maintenance. Inspection of the traveler and all of its moving parts need to be made before each startup. (Refer to the traveler operators manual for proper maintenance.) It is a good idea to wash the traveler and pump down periodically to reduce corrosion. When the pump is removed from the system, make sure the butterfly valve on the system is closed to prevent anything from getting into the pipeline. At every start upc check for leaks and make sure the line holds a constant pressure. If a leak is found, shut the system down and do not operate again until it can be repaired. When any of the equipment is not in use, try to store it out of the direct sunlight, especially the traveling gun, because the Sun can cause damage to the poly pipe over a long period of time. VELOCITY IN PVC PIPE: The manufacturers of PVC pipe recommend that the velocity of the water traveling through the pipe remain less than or equal to 5 R/sec. In this design, the velocity is 2.9 fi/sec. This is a safe velocity to operate the system. VELOCITY: (calculations) V — x .408 DZ Q = GPM V = Velociy D = Diameter of Pipe V - 245 x A08 b- V = 2.8 FT/Sec. *NOTE: This is a preliminary design and should be viewed as such. The design was based on information obtained from the owner and Brown's of f'<<r lira. The design is subject to any changes made in the final permitting of the site. *NOTE: In our opinion, this site is adequate for the liroi)osed farming operation planned for by the owner. *NOTE: Refer to your owners and operators manuals for Upkeep and maintenance of the irrigation equipment. Equipment specifications and information lias been provided with this design. *NOTE: It is our recommendation that the designer visit t lie site during installation. Installation information has also been provided with this design. ,1 Jl:.ry,t tLi�i , l•:iF P,x,Q�� �; 4 y� 7•; aryf;Sr �f' ', r• 7, 'ra N.�P l t •tJt'1,, ,J •If �. J'llr�'..+✓ •1�''y�•;'� P: :1.+•i:'I:rf i,(I •4 1�'rl {`t'K Fr ,J*✓•" � 4J I,�F, �,•' 1',� •'" � i � i �Y 'K . yr.•t •,+,, .15"�M •1 r,'. ''JI J:4 7 Jr�A .. •� .� N,j �'t �t7. In4, ry II�� +•rP r a v~ f 5 i tr JY �t• d it I.�f �' Y r • t � r ,j1Z#��# I I'j riiJn ti ? ' L `s '�✓ ��. 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I,.y,�r.�,�4a,Cqq�•.._ 4 idT%PL �'.T^ ya,1:Ya .C,v tV441, � .4 if,�.� ; .F, ' • , MJ, � �'h 1;,, c� i''ri•,rl ! 4 +4 � r .I ��iiJ �,, .'�;fyf �J yt'yyf��,�I 1.•�}��a7 � 4 � ' ! ' it I Y 1 +41P 1 �. . i ti �����i`ri'J'/ /Jviy�'>h`1• yr 1'y '�.f•�� � r�. 'f-r I� it 1+� r J;l 41' 'at'� ' fiG'k� k.i t +� �,i ,� �}, ���^;i F;,• -�Jw I �rf lr.r q �Pe. AsmI 0}' 11 ,GOY r NorrK + r I Nwrr il t z- ! Nnu�. V} t ]" i Nour I None. t a- ilt S" tE- �.Pm +75" Near QIAYETfR 1 9- PRESSUREpu 26.3m IT.9n+m 3p.Smm 1],Omm 3S.6mm 38 MStN M L39 MStH M 1.75 MSR4 M t39 MFSM a 51 GPM DIA GPM OIA GPM OIA GPM DIA GPaA 01A DIA GPM DIA GPM QtA RNerrt2. 175 Y tF1 Y LIS M3M M IJ5 EMU 60 250 345' 285 3S5' 1 - 330 375 385 390' 445 410' 515 430' $85. 445' 595 470' a25 495' 4,0 15.5 55.710A 7.6 63.! 1 20.3 73.1 ti 6Sa 1 t 27.5 96.9 tZ3 32-2110129 RM 70 270 360' 310 390' 355 395' 415 AID- 4a0 430' S55 450' 6w 465' r55 495, a90 515' 5.0 17.392.311119.97T511122.76t1t712&T 96.0 f26 ]0.71ttt ]6.01301 39 BD 290 375' 330 3%, 380 AID' 4A5 Am 515 450' 590 477 675 445' 8M 515' 950 535-1 90 310 390' 350 410' 405 425' 475 4A5• $45 465' 625 AM' 715 505' 555 535- 1005 555' 4.0 19,068.21 t5 21.979.3121 24.989.51 29.2 t45 1>2 .1121 13a 39.4 142 144 WES 100 325 400' 370 42D' 425 "a' S00 46D' 575 480' 660 500' 755 520' 900 550' 1060 575' 7,0 20.571Tt2233.5M412e 26.996.7134 345 114140 363131 116 42.61531 110 340 470' 390 Am, 445 450' 525 470' 605 495' 695 515' 79D 535' US S65' 1110 590' e0 2e s lea I 25-1 90.4122 26.7 103 "a 33-7121 1M 38.9 140152 45.5:64 159 120 355 A20- 405 4A0' 465 460' 545 460' 630 505- 72S 530' 825 55D' 985 590, 11so am, 130 370 425' 425 445' 4a5 465' 565 485' 655 515' 755 SAO' 850 560' 1025 590' 1210 620' 9.0 23.7 S3.6 t .69}9 136 30" 1+0 142 358 +29 1 41.2 149 157 44.3 174 164 w 1'." R.n 1 : A I 9 '^9 + 29 1 46 1.56 166 1.74 I ^9ER 71.6mm ]7.tmm ]9.6mm 42-3'm Y R1L'DIA, 1 R. ^9 I r . R� ( ^9 I } ^9 1 " RIM" t . - R •'4 . PSI 11 29 - sceusu GPM DIA I I 1 46" auw4 GPY DIA I t t 56" anwn GPM DIA I 1 rt6" auwu GVY DIA 11 74- .dwu 1 163- aclwt GPM D1A GPM DIA 11 91- acn.aRE GPM DIA 3t.1 Y US M3iM M LtS Y M M US 113++' / Fll Ill • VS• MSN• M'S Y5o 6AD 43514.5 5Z3 99 169 6a1 106 22.2 a0.0 113 25.0 92.1 t19 30.1 100 230 325' 300 355' 350 370' 410 390- 470 ADS' 535 A20" 60 250 3A0 330 310- 38S 390' 445 410' 515 425' S85 4A0' 695 ASS15.5 559 t03 70.2 726 n6 2]9 9}} n7 271 121 322 tt6 i4 70 270 3SS' 355 385' 415 405' 490 A25' 555 440' 630 455' 755 47511a 28.6 956 1z4 30a IJ06 131 760 '�l00 290 370' 380 A00' 445 420' 515 440' 590455'675 A70' t4? $05 49017.4 62.5 109 22.6 e1.43t0 3a0' 405 415' 475 A35' 545 ASS' 625 470 715 465' a55 505'19.0 685nS 24a a91 125 291 105 131 33.7 127 137 394 325 390' 425 425' 500 445' 515 465' 660 480' 755 500, 900 520,20 5 740 $19267 9$.3 130 314 113 136 364 tat 142 426 1i3 O 3a0 400' 445 435- 525 455' 605 475' 695 A90 790 SID rot 123 266 103 134 136 121 1a0 390 t40 14e r55 t64 945 535'355 n0465 a45 545 465' 630 +65- If 725 500' a2S 520' 985 545'22.0 30.3 109 1.31 356 129 147 41 3 1+9 144 +B ] 370 415' ! 465 450 ; 565 470- S55 49Q' I %55 505' B60 525' 1025 550'23.3 6l9 121 performance data has been obtained under ideal test conditions The BIG GUN" and may be adversetv affected by wind. poor hydraulic entrance BERKELEY ' PUMPS . TYPE "B" RATING CURVES ENGINE DRIVE m CURVE' - 4117 DATE 3-1-M PAGE - 2D2 SUPERSEDES Curve 4117 P8 a 2A2 Dated 4-1-85 Cam: u mnw C.I. ►.mmr H-1939 mmaLNs H-1939 VARIOus R/•a - C1IIIIIIIIII IInWMw: meww C . 1 . NO. Ib. M-2319 wswL Ma M-4821 DO& 10-7/1 6" FULL T.0-l.L ter !0' �. 0. Mvi, >W Nlw.' MAXIMUM WORKING PRE33URE 266 PSI ® -4C3 M z mw 35C z a 13x x u < 250 z r a a 200 0 0 tZ:S 700 50 0 100 200 300 400 500 600 700 800 900 1000 CAPACITY IN V.S. CANONS PER YINM C-66JC fl...... i _ a7a sua. f.vn C-6695 ova ?_ y-7' 30 om. 3-29-72 mom B 4 E Q M �90 1 \L O FIN 41.2 •� .-`-;,� r -. ,\'`Y��; _ ., ( ;1l-`�l�j! I �`�\i U�. jr f �' ��` 1. ; 136 100, `.\ - ♦ i ` i977 192a i.. ram. �� 'yam —� ♦ i l\ _ 7 , ` C —ReganBranch 14 FA ~ , Cem Ly`_. Cam..,. ' .. \ t • �'.�. _ 1 I \��. _ .i ! _ _ \Vie-j' 41. -�A . �,` '!. ��-..;15 ..'' .,. ✓ r l �t i� 11\ .114t141 19047 '- :`- _ Irk •,� r � ° j-J - ,i/ � r , , i : ' I i ®. f •-' 'd/. �' � •j I �.'1ii , f.,�I�I ' If! 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