HomeMy WebLinkAbout780097_CORRESPONDENCE_20171231NORTH CAROLINA
Department of Environmental Qual
O�0F W A TF9QG
Michael F. Eastey, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen K Sullins Director
Division of Water Quality
November 1, 2007 RECEIVED
All in Farms Inc NOV 05 2w
All in Farms, Inc
P O Box 535 OF-FAWMUREMOML pU
Elizabethtown, NC 28337
Subject: Sludge Survey Testing Dates
Certificate of Coverage No. AWS780097
All in Farms, Inc
Animal Waste Management System
Robeson County
Dear All in Farms Inc:
The Division of Water Quality (Division) received your sludge survey information on October
31, 2007. With the survey results, Kathy Dugan requested an extension of the sludge survey
requirement for the lagoon at the All in Farms, Inc facility not to be required until 2000. Due to
the amounts of treatment volume available, the Division agrees that a sludge survey is not
needed until 2009. The results of the 2009 sludge survey are to be submitted by March 1, 2010.
Thank you for your attention to this matter. If you have any questions, please call me at (919)
715-6937.
Sincerely,
Miressa D. Garoma
Soil Scientist
cc: Fayetteville Regional Office, Aquifer Protection Section
Central Files
Kathy Dugan
om
Nfi1tCarolina
11V17turr711Y
Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636
Internet: www.ncwatergpality.org Location: 2728 Capital Boulevard Raleigh, NC 27604
An Equal Opportunity/Affirmative Action Employer— 50% Recycled110% Post Consumer Paper
Telephone:
Fax I:
Fax 2:
Customer Service:
(919) 733-3221
(919)715-0588
(919)715-6048
(877)623-6748
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
March 31, 2006
RECEIVED
CERTIFIED MAIL
APR 0 3 2006
RETURN RECEIPT REQUESTED
MR. DEANC. HILTON
DENII-FAYEi-rNL.EREGONALOFPCF
SURF CITY HOGS, LLC
ALL IN ALL FARMS, INC.
PO Box 535
ELIZABETHTOWN, NC 28337-0535
Subject: Phosphorus Loss Assessment Tool
All in All Farms, Inc.
Permit Number NCA278097
Facility 78-97
Robeson County
Dear Mr. Hilton:
The Division's records show that a completed PLAT Form.has NOT been submitted for this facility. If
our records are in error please resubmit the completed PLAT Form for this farm.
There is a condition in your Animal Waste Management General NPDES Permit addressing the
completion of the Phosphorous Loss Assessment Tool for your animal feeding operation upon
notification by the Division of Water Quality (Division).
Your NPDES Permit Number NCA278097 Condition I.6 states:
"If prior to the expiration date of this permit either the state or federal government
establishes Phosphorus loss standards that are applicable to land application activities at a
facility operating under this permit, the Permittee must conduct an evaluation of the facility
and its CAWMP under the requirements of the Phosphorus loss standards to determine the
facility's ability to comply with the standards. This evaluation must be documented on
forms supplied or approved by the Division and must be submitted to the Division. This
evaluation must be completed by existing facilities within six (6) months of receiving
notification from the Division.
The method of evaluation is the Phosphorous Loss Assessment Tool (PLAT) developed by NC State
University and the Natural Resources Conservation Service. PLAT addresses four potential loss
pathways: leaching, erosion, runoff and direct movement of waste over the surface. Each field must be
individually evaluated and rated as either low, medium, high or very high according to its Phosphorus
loss potential. The ratings for your farm must be reported to DWQ using the attached certification form.
The PLAT forms must be kept as records on your farm for future reference.
o
Ni) Carolina
AdAmally
Aquifer Protection Section 1636 Mail Service Center
Internet: www.ncwaterqualitv.org Location: 2728 Capital Boulevard
An Equal OpportunitylAffir native Action Employer— 50% Recyded110% Past Consumer Paper
Raleigh, NC 27699-1636 Telephone: (919) 733-3221
Raleigh, NC 27604 Fax 1: (919) 715-0588
Fax 2: (919) 715-6048
Customer Service: (877) 623-6748
The Division's records show that you received the notification to conduct PLAT on July 15, 2005. To
avoid possible enforcement action for a violation of your permit, The Division of Water Quality requests
that the following items be addressed:
1. Submit justification for not responding within 180 days of receipt of the PLAT notification
letter.
2. Consult with your technical specialist and submit a written schedule for completing the PLAT
evaluation.
Failure to comply with the above conditions may result in a civil penalty assessment for the facility.
Please be advised that this notice does not prevent the Division of Water Quality from taking enforcement
actions for any past or future violation. Furthermore, the Division of Water Quality has the authority to
levy a civil penalty of not more than $25,000.00 per day per violation.
Please provide this office with a written response on or before April 17, 2006.
If you have any questions regarding this request, please do not hesitate to contact me at (919) 715-6697 or
contact the Fayetteville Regional Office at (910) 486-1541. Thank you for your cooperation.
Sincerely,
Paul Sherman, Supervisor
Animal Feeding Operations Unit
cc: Fayetteville Regional Office
Facility File 78-97
r�0 WATF
r
All In Farms, Inc.
All In Farms, Inc. Farm
P.O. box 535
Elizabethtown, North Carolina 28337
Dear All In Farms, Inc.:
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
December 9, 2005
Alan W. Klimek, P.E. Director
Division of Water Quality
RECEIVED
JAN -- 6 2006
0WR-FA*TIBtg j
Subject: Certificate of Coverage No. NC 80S
All In Farms, Inc. Farm
Swine Waste Collection, Treatment,
Storage and Application System
Robeson County
In accordance with your request for a Change of Ownership received on December 2, 2005, we are
hereby forwarding to you this Certificate of Coverage (COC) issued to All In Farms, Inc., authorizing the
operation of the subject animal waste collection, treatment, storage and land application system in
accordance with NPDES General Permit NCA200000.
This approval shall consist of the operation of this system including, but not limited to, the management
of animal waste from the All In Farms, Inc. Farm, located in Robeson County, with an animal capacity of
no greater than an annual average of 8000 Feeder to Finish swine and the application to land as specified
in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or
Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unnecessary,
they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a
rate of 4 gilts for every 3 sows.
The COC shall be effective from the date of issuance until July 1, 2007 and shall hereby void Certificate
of Coverage Number NCA278097 dated April 9, 2003. Pursuant to this COC, you are authorized and
required to operate the system in conformity with the conditions and limitations as specified in the
General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and
maintaining the required monitoring data and operational information must be established for this facility.
Any increase in waste production greater than the certified design capacity or increase in number of
animals authorized by this COC (as provided above) will require a modification to the CAWMP and this
COC and must be completed prior to actual increase in either wastewater flow or number of animals. .
Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and
Federal general permit it contains many new requirements in addition to most of the conditions contained
in the current State general permit. Enclosed for your convenience is a package containing the new and
revised forms used for record keeping and reporting. Please pay careful attention to the record kee in
and monitorinu conditions in this hermit. The Animal Facilitv Annual Certification Form must be
completed and returned to the Division of Water Oualitv by no later than March 1st of each vear.
If your Waste Utilization Plan has been developed based on site specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
INo Carolina
turally
Aquifer Protection section 1636 Mail service Center Raleigh, NC 27699-1636
Internet: http://h2o.enr.state.nc.us 2728 Capital Boulevard Raleigh, NC 27604
An Equal Opportun4lAthrtnaWe Action Employer— 50% Recycled110% Post Consumer Paper
Phone (919) 733-3221 Customer Service
Fax (919) 715-0588 1-877-623-6748
Fax (919) 715-60,48
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current MRCS standards are met prior to restocking
of the facility.
Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation
shall be maintained between water supply wells and any lagoon or any wetted area of a spray field.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal
penalties, and injunctive relief.
If you wish to continue the activity pennitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual NPDES Permit by contacting the staff member listed below for information on
this process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning
this COC or the General Permit, please contact J R Joshi at (919) 715-6698.
Sincerely,
for Alan W. Klimek, P.E.
Enclosures (General Permit NCA200000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Fayetteville Regional Office, Aquifer Protection Section
Robeson County Health Department
Robeson County Soil and Water Conservation District
APS Central Files
AFO Files
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
Keith Douglas Hilburn
Keith Hilburn
1473 Zion Hill Church Road
Bladenboro NC 28320
Dear Keith Douglas Hilburn:
A&14 0 •
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
December 30, 1999 RECEIVED
,r.1\+ 5 2000
FAME TT'EVILLE
KG. OFFICE
Subject: Fertilizer Application Recordkeeping
Animal Waste Management System
Facility Number 78-97
Robeson County
This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN)
application on fields that are part of your Certified Animal Waste Management Plan.
In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you
must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen
from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers.
Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to
be kept on the appropriate recordkeeping forms (i.e. ERR], IRR2, DRY1, DRY2, DRY3, SLUR], SLUR2,
SLDI , and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ)
compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during
routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an
appropriate enforcement action.
Please be advised that nothing in this letter should be taken as removing from you the responsibility or
liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting
requirement.
If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the
DWQ staff at (919) 733-5083 ext. 571.
Sincerely,
Kerr T. Stevens, Director
Division of Water Quality
cc; Fayetteville Regional Office
Robeson County Soil and Water Conservation District
Facility File
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6M
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Keith Douglas Hilburn
Keith Hilburn
1473 Zion Hill Church Road
Bladenboro NC 28320
Dear Keith Douglas Hilburn:
NCDENR
NORTH CAROLINA DERARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
December 6,1999
RECEIVE
DED 1 U 1999
FAYETTE/ILLE
Subject: Conditional Approval
Animal Waste Management System
Facility Number 78-97
Robeson County
Our records indicate that your facility was conditionally certified in order to fulfill the requirements
of completion of your Certified Animal Waste Management Plan Certification. This letter is to inform you
of your unresolved conditional approval status. Any facility receiving a conditional approval must notify
Division of Water Quality (DWQ) in writing within 15 days after the date that the work needed to resolve the
conditional certification has been completed. Any failure to notify DWQ as required, subjects the owner to
an enforcement action. As of December 6, 1999, we have no record of any information from you, advising
us of the status of your conditional approval_ Therefore, please fill out the attached form and have your
technical specialist and landowner sign the form in the appropriate areas.
The completed form must be submitted to this office on or before 45 days of receipt of this letter.
Please be advised that nothing in this letter should be taken as remoN ing from you the responsibility or liability
for failure to provide DWQ with proper notification of your conditional certification status or possible failure
to comply with the requirement to develop and implement a certified animal waste management plan by
December 31, 1997.
If you have any questions regarding this letter, please do not hesitate to contact me at (919) 733-5083
extension 571.
Sincerely,
'L-r.r
0
Sonya L. Avant
Environmental Engineer
cc: Fayetteville Regional Office
Robeson County Soil and Water Conservation District
Facility File
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
Keith Douglas Hilburn
Keith Hilburn
1473 Zion Hill Church Road
Bladenboro NC 28320
Dear Keith Douglas Hilburn:
�A &4• •
1
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NarURAL RESOURCES
June 26, 1998 � E _
Oil 7 1998
Fly E iL__VILL
Subject: Reissuance of Certificate of Coverage�G• OFFIC-E
No-AWS780097
Keith Hilburn
Swine Waste Collection, Treatment, Storage and
Application System
Robeson County
The Division of Water Quality modified the Swine Waste Operation General Permit originally issued to
this facility on July 3, 1997. In accordance with the issuance of the revised General Permit, we are
forwarding this Certificate of Coverage (COC) to Keith Douglas Hilburn, authorizing the operation of
the subject animal waste collection, treatment, storage and land application system in accordance with
General Permit AWG100000. This approval shall consist of the operation of this system including, but
not limited to, the management of animal waste from the Keith Hilburn, located in Robeson County,
with an animal capacity of no greater than 8000 Feeder to Finish and the application to land as specified
in the Certified Animal Waste Management Plan (CAWMP).
The COC shall be effective from the date of issuance until April 30, 2003, and shall hereby void
COC No AWS780097 dated July 3, 1997. The COC shall hereby incorporate by reference any specific
conditions of the previous COC issued to this facility. The purpose of this COC is to allow coverage
under the revised General Permit. Please review the revised General Permit (enclosed) and pay
particular attention to Condition II.10 regarding tree removal from lagoon embankments, Condition III.1
regarding inspection frequency of the waste treatment, storage and collection system and Condition fII.6
regarding notification requirements for system failures, spills and emergencies. Pursuant to this COC,
you are authorized and required to operate the system in conformity with the conditions and limitations
as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to
surface waters. An adequate system for collecting and maintaining the required monitoring data and
operational information must be established for this farm. Any increase in waste production greater than
the certified design capacity or increase in number of stocked animals above the number authorized by
this COC will require a modification to the CAWMP and this COC and shall be completed prior to
actual increase in either wastewater flow or number of animals.
Please be advised that any violation of the terms and conditions specified in this COC, the
General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance
with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive
relief.
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-0719
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
Certificate of Coverage AWS780097
Keith Hilbum
Page 2
Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This
request shall be made within 30 days of notification by the Division.
This COC is not automatically transferable. A name/ownership change application must be
submitted to the DWQ prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the
right to apply for an individual non -discharge permit by contacting the engineer listed below for
information on this process. Unless such a request is made within 30 days, this COC shall be final and
binding.
The subject farm is located in the Fayetteville Regional Office. The Regional Office Water
Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this
COC or the General Permit, please contact Katharine Keaton at (919) 733-5083 ext. 533.
Sincerely,
for A. Preston Howard, Jr., P.E.
cc: (Certificate of Coverage only for all cc's)
Robeson County Health Department
Fayetteville Regional Office, Water Quality Section
Robeson County Soil and Water Conservation District
Permit File
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
CERTIFIED MAIL✓
RETURN RECEIPT REQUESTED
Keith Hilburn
1473 Zion Hill Church Road
Bladenboro NC 28320
Dear Keith Hilburn:
A&4
2 1111111111111111L
IDEHNR
October 17, 1997
OR ECE4 ���D
C �" 1 2 2 1997
r7-AYE T T PfiU
Subject: Keith Hilburn
COC No. AWS780097
Robeson County
The subject facility was issued a Certificate of Coverage (COC) on 7/3/97 authorizing the operation
of the animal waste collection, treatment, storage, and land application system in accordance with General
Permit No. AWG100000. On Aug. 27, 1997 Governor Hunt signed into law the Clean Water
Responsibility Act.. The Clean Water Responsibility Act included several changes to the Swine Farm
Siting Act (Siting Act) including the requirement that all set back distances be met for any swine lagoon or
swine house for which construction commences on or after the effective date of the Clean Water
Responsibility Act (Aug. 27, 1997). Before the Siting Act was amended, it required the set back distances
be met at the time the swine house or lagoon was sited. The change in siting requirements may apply to
your farm since construction may not have commenced by the effective date of the Clean Water
Responsibility Act.
Your farm was permitted prior to the effective date of the CIean Water Responsibility Act;
therefore, you meet one of the exceptions to the moratorium. However, the farm must be re-evaluated
and, if necessary, re -designed to meet the new requirements of the Siting Act to remain covered under the
General Permit. Within 15 days of the date of this letter, you are requested to submit, notification to the
Division of Water Quality whether the farm was under construction on or before Aug. 27, 1997.
If the farm was not under construction on or before Aug. 27, 1997, then a revised Certified Animal
Waste Management Plan must be submitted to reflect the new siting requirements. Construction not in
compliance with the Siting Act is a violation of State Statutes and the General Permit.
If you have any questions or comments concerning this matter, please contact aie at (919) 733-
5083 extension 540.
Sincerely,
enmir-eb�san, Pam; Su rviso` or�`""
Non -discharge Permitting Unit
cc: Fayetteville Regional Office, Water Quality Section
Permit File
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5063 FAX (919) 733-0719
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
State of North Carolina
Department of Environment, ffl,I�WA
Health and Natural Resources i
•
Division of Water Quality
James B. Hunt, Jr., Governor adft
Jonathan B. Howes, Secretary C) E H N
A. Preston Howard, Jr., P.E., Director
July 3, 1997
Keith Hilburn
Keith Hilburn Farm
1473 Zion Hill Church Road
Bladenboro NC 28320
Subject: Certificate of Coverage No. AWS780097
Keith Hilburn Farm
Swine Waste Collection, Treatment, Storage
and Application System
Robeson County
Dear Keith Hilburn:
In accordance with your application received on June 9, 1997, we are forwarding this Certificate of
Coverage (COC) to Farm No. 78-97, authorizing the operation of an animal waste collection, treatment,
storage and land application system in accordance with the State's General Permit (attached). This
approval shall consist of the operation of this system including, but not limited to, the management of
animal waste from the Keith Hilburn Farm, located in Robeson County, with an animal capacity of no
greater than 8000 Feeder to Finish and the application to a minimum of 75 acres of land as specified in the
Certified Animal Waste Management Plan (CAWMP).
The COC shall be effective from the date of issuance until December 31, 2001. Pursuant to this
COC, you are authorized and required to operate the system in conformity with the conditions and
limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of
wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data
and operational information must be established for this farm. Any increase in waste production greater
than the certified design capacity or increase in number of stocked animals above the number authorized by
this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual
increase in either wastewater flow or number of animals.
Please be advised that any violation of the terms and conditions. specified. in this COC, the General
Permit or the CAWMP may result in the revocation of this COC.
Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This
request shall be made within 30 days of notification by the Division.
This COC is not automatically transferable. A name/ownership change application must be
submitted to the DWQ prior to a name change or change in ownership.
P-O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the
right to apply for an individual non -discharge permit by contacting the engineer listed below for
information on this process. Unless such a request is made within 30 days, this COC shall be final and
binding.
The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality
Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the
General Permit, please contact Mike Lewandowski at (919) 733-5083 ext. 362.
Sincerely,
_ - - Preston Howard, Jr., P.E.
cc: (Certificate of Coverage only for all cc's)
Robeson County Health Department
sFay_etteyille=Regional-Office, Water -Quality -Section
Robeson County Soil and Water Conservation District
Permit File
4, s'ZP
F. DEC 1 & -111
14
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NCDEi�IR FAYET3E`vli LE IiEGONAL OFFICE
North Carolina Department of Environment and Natural Resources
Pat McCrory
Governor
All in Farms, Inc.
All in Farms, Inc.
PO Box 535
Elizabethtown, NC 28337-0535
Dear All in Farms, Inc.:
John E. Skvarla, III
Secretary
December 11, 2014
Subject: Sludge Survey Testing Dates
Certificate of Coverage No. AWS780097
All in Farms, Inc.
Animal Waste Management System
Robeson County
The Division of Water Resources (Division) received your sludge survey information on
November 5, 2014. With the survey results, you requested an extension of the sludge survey
requirement for the lagoon at the All in Farms, Inc. Due to the amount of treatment volume
available, the Division agrees that a sludge survey is not needed until December 31, 2019.
Your next sludge survey for the lagoon at this facility should be performed before December 31,
2019. Please retain this letter and keep it with your farm records for reference. Thank you for
your attention to this matter.
Please call me at (919) 807-6354 if you have any questions.
Sincerely,
Christine B. Lawson
Animal Feeding Operations Program
Water Quality Regional Operations Section
Division of Water Resources, NCDENR
cc: Fayetteville Regional Office, Water Quality Regional Operations Section
Permit File AWS780097
Kathy Barker
1636 Mail Service Center, Raleigh, North Carolina 27699-1636
Phorw 919-807-64641 Internet; htto:ihvww.ncdenr._gov!
An Equdi Opportunity t Affirmatve Action Employer — Made in part by recycled paper
AZ&VA
HCDENR
North Carolina Department of Environment and Natural Resources
Beverly Eaves Perdue
Governor
All In Farms, Inc.
P. O. Box 535
Elizabethtown, NC 28337-0535
All In Farms, Inc.:
Division of Water Quality
Charles Wakild, P.E.
Director
January 26, 2012
Subject: Sludge Survey Testing Dates
Certificate of Coverage No. AWS780097
All In Farms, Inc.
Animal Waste Management System
Robeson County
DENR-FRO
JAN 2 7 2012
DING
Dee Freeman
Secretary
The Division of Water Quality (Division) received your sludge survey information on
December 22, 2011. Please be aware that we did not receive sludge survey data for 2011. As a
Condition of your permit, you are required to perform a sludge survey each year unless an extension
has been requested, and granted by the Division. This is a violation of your permit.
With. the survey results, you requested an extension of the sludge survey requirement for lagoon 1,
at the All In Farms, Inc. facility. Due to the amount of treatment volume available, the Division finds
it appropriate to allow and extension for lagoon 1.
The next sludge survey at this facility should be performed before December 31, 2016. Thank
you for your attention to this matter. Please call one at (919) 807-6342 if you have any questions.
Sincerely,
Larry W. Wade PE
Animal Feeding Operations Unit
cc: E yetondile-Regional:OMce :Aquife . Prmlb Uon
Permit File AWS780097
AQUIFER PROTECTION SECTION
1636 Mail Service Center, Raleigh, North Carolina 27699-1636
Location: 512 N. Salisbury St, Raleigh, North Carolina 27604
Phone: 91M07-64641 FAX: 919-807-6496
Intemet: www.n watergualityr.org
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Mr
hCarolina
An Equat Opportunity y AFrmative Action Employer
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Animal Waste Management System Operator
WPCSOCC
NCAC 15A 8F .0201 AM 14
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Faciiitp/Farrn Name: d1.� -1,ni �"�42 y1ti5—�"��-.
Permit #: A'LA%$h zr 00q � Facility ID#: 0 - � County:
Operator In Charge (OIQ _
Name: awo, ftD�E.4�11 _ )>5Vwf-- _
First Meddte T Last� Jr, Sr, etc.
Cert Type I Number:_ -- �W� cl H 14 Work Phone: ---
Signature:. Date: LoTr
" I certify that I agree to my designation as the Operator in Charge for the facility noted. I understand and will abide by d e rules
and regulations pertaining to the responsibilities set forth in 15A NCAC 08F .0203 and failing to do so can result in Dis iplinary
Actions by the Water Pollution Control System Operators Certification Commission."
First
Operator In Charge (Back-upeOIC) (Optional)
1r6L7
Middle Last Jr, Sr, etc.
Ceti Type / Number; k,3k 9 q4* Work Phone: ( � /6 X, a�
Signature: 0Date:
"I certify that I agree to m—yTesignation as Back-up Operator in Charge for the facility noted. I understand and will abide by the
rules and regulations pertaining to the responsibilities set forth in 15A NCAC 08F .0203 and failing to do so can result i i
Disciplinary Actions by the Water Pollution Control System Operators Certification Commission."
Owner/Permittee Name:
Phone #:
Signature:
(Owner or authorized agent)
Mail or fax to: WPCSOCC
1618 Mail Service Center
Raleigh, N.C. 27699-1618
Fax:919-733-1338
Revised 812007
Fax#:
(Retain a copy of this form for your records)
Date:
11U ATFj9QG Michael F. Easley, Governor
William G. Ross Jr., Secretary
r North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
July 1, 2007
All In Farms Inc
All In Farms, Inc.
PO Box 535
Elizabethtown, NC 28337-0535
Subject: Certificate of Coverage No. AWS780097
All In Farms, Inc.
Animal Waste Management System
Robeson County
Dear All In Farms Inc:
In accordance with your application received on 4-Jan-07, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to All In Farms Inc, authorizing the operation of the subject animal
waste management system in accordance with General Permit AWG100000.
This approval shall consist of the operation of this system including, but not limited to, the management
and land application of animal waste as specified in the facility's Certified Animal Waste Management
Plan (CAWMP) for the All In Farms, Inc., located in Robeson County, with an animal capacity of no
greater than the following swine annual averages:
Wean to Finish: 0 Feeder to Finish: 8000 Boar/Stud: 0
Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0
Farrow to Finish: 0 Farrow to Feeder: 0
If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows.
Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows
may be replaced by gilts at a rate of 4 gilts for every 3 sows
The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES
COC issued to this facility with an expiration date of July 1, 2007. You are required to continue
conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension
in Condition 111.19 does not apply.
Pursuant to this COC, you are authorized and required to operate the system in conformity with the
conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An
adequate system for collecting and maintaining the required monitoring data and operational information
must be established for this facility. Any increase in waste production greater than the certified design
capacity or increase in number of animals authorized by this COC (as provided above) will require a
modification to the CAWMP and this COC and must be completed prior to actual increase in either
wastewater flow or number of animals.
Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is
a package containing the new and revised forms used for record keeping and reporting. Please pay
careful attention to the record keeping and monitoring conditions in this permit.
Aquifer Protection Section 1636 Mail Service Center
Internet: www.ncwateruualiJy-oO Location: 2728 Capital Boulevard
An Equal Opportunity/Affirmative Action Employer- 50% Recycledl10% Post Consumer Paper
No Carolina
wally
Raleigh, NC27699-1636 Telephone: (919)733-3221
Raleigh, NC 27604 Fax 1: (919) 715-0588
Fax 2: (919) 715-W48
Customer Service: (877) 623-6748
If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation
shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a
spray held.
Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall
continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS
standards and the permit is rescinded by the Division.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the staff member listed below for information on this
process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning
this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-
3221.
Sincerely,
for Coleen H. Sullins
Enclosures (General Permit AWG100000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Robeson County Health Department
Robeson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files
Permit File AWS780097
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek. P.E. Director
Division of Water Quality
December 1, 2006
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
All In Farms Inc
All In Farms, Inc.
PO Box 535
Elizabethtown, NC 283370535
Subject: Application for Renewal of Coverage for Expiring NPDES General Permit
Dear Permittee:
Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on
July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to
retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State
Non -Discharge General Permits are available at http://h2o.enr.state.nc,us/aps/afou/downioads.htm or by writing or calling:
NCDENR — DWQ Animal Feeding Operations Unit
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 733-3221
In order to assure your continued coverage under one of these two types of general permits, you must submit an application for permit
coverage to the Division. Enclosed you will find a `Request for Certificate of Coverage Facility Currently Covered by an Expiring
NPDES General Permit.' The application form must be completed and returned by January 2, 2007. Please note, off+ u must include
two 2) copies of your most recent Waste Utilization Plan with the application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation ofNCGS 143-215.1 and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the
Animal Feeding Operations Unit staff at 919-733-3221.
Sincerely,
Ted L. Bush, Jr., Chief
Aquifer Protection Section
Enclosures
cc (w/o enclosures): Robeson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files - 780097
Brown's of Carolina LLC
Aquifer Protection Section 1636 Mail Service Center
Internet: www.nqwatgqualiV.M Location: 2728 Capital Boulevard
An Equal Opportunity/Affirmative Action Employer— 50°k Recyded110% Post Consumer Paper
Raleigh. NC 27699-1636 Telephone:
Raleigh, NC 27604 Fax 1:
Fax 2:
Customer Service:
North Carolina
(919) ,Allatura!!y
(919) 71"588
(919)715-6048
(877)623-6748
�01.11n Farms, Inc: _�. Box 535
Elizabethtown NC 28337
NUTRIENT MANAGEMENT PLHr#A
Grower(s):
Farm Name:
County:
Farm Type:
Farm Capacity:
Storage Structure:
Storage Period:
Application Method:
Doug & Keith Hilburn
Hilburn Farms
Robeson
Feed -Fin
8000
Anaerobic Lagoon
180 days
Irrigation
The waste from your animal facility must be land applied at a specified rate to prevent pollution
of surface water andlor groundwater_ The plant nutrients in.the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops in the fields where the waste
is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle_ Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall be applied to land eroding at less than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are established.
4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen.
Either of these conditions may result in runoff to surface waters which is not allowed
under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor
RECEIVED l DENR I DWQ Page: 1
AQUIFFR-PROTFUM .9FCTION
APR 0 6 �n�q
problems.
6. To maidmize the value of the nutrients for crop production and to reduce the potential
for pollution, the waste should be applied to a growing crop or applied not more than
30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or
disking will conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change
methods in the future, you need to revise this plan. Nutrient levels for different application
methods are not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content
for this type of facility. In some cases you may want to have plant analysis made, which could
allow additional waste to be applied. Provisions shall be made for the area receiving waste to
be flexible so as to accommodate changing waste analysis content and crop type. Lime must
be applied to maintain pH in the optimum range for specific crop production.
This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.):
8000 animals X 986 gallanimal/year
AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs):
8000 animals X 2.30 Ibs/animal/year =
7,884,000 gallons
18,400.00 Ibs
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner.
The following acreage will be needed for waste application based on the crop to be grown,
soil type, and surface application.
Page: 2
Field
Hyd
Soil
Type
Crop
Code
Yield
IAc
Ibs N
!unit
Acres
Lbs N/Ac
Residual
Lbs N
/Ac
Ibs N
Required
Time to
Apply
3963-3
1 NoA
B
5.2
50.00
3.40
260.0
884.00
Mar -Oct
3963-3
7 NoA
B
5.2
50.00
4.80
260.0
1248.00
Mar -Oct
3963-3
3 NotA
B
5.2
50.00
4.80
260.0
1248.00
Mar -Oct
3
4 NoA
B
5.2
50.00
4.80
260.0
1248.00
Mar -Oct
3963-
5` NoA
B
5.2
50.00
4.80
260.0
1248.00
Mar -Oct
3963-3
6` NoA
B
5.2
50.00
4.80
260.0
1248.00
Mar -Oct
3963-3
-- NoA
B
5.2
50.00
4.80
260.0
1248.00
Mar -Oct
3963-3
8 NoA
B
5.2
50.00
4.80
260.0
1248.00
Mar -Oct
3963-3
g NoA
B
5.2
50.00
4.80
260.0
1248.00
Mar -Oct
3963-1
10 NoA
B
5.2
50.00
3.53
260.0
917.80
Mar -Oct
3963-1
11 NoA
B
5.2
50.00
3.53
j�
260.0
917.80
Mar -Oct
3963-1
12 1 NoA
B
5.2
50.00
3.53
r
260.0
917.80
Mar -Oct
39&3-1
13A 1 NoA
B
5.2
50.00
--21W
& � v
260.0
569.40
Mar -Oct
3963-1
13B4,3NoA
B
5.2
50.00
SM
VJcf
260.0
988.00
Mar -Oct
3953-5
14 NoA
B
5.2
50.00
3.88
260.0
1008.80
Mar -Oct
15 NokA
B
5.2
50.00
4.13
26D.0
1 D73.80
Mar -Oct
3963-5
16 ' NoA
B
5.2
50.00
4.38
260.0
1138.80
Mar4)d
17 NoA
B
5.2
50.00
2.97
260.0
772.20
Mar -Oct
all
all NoA
K
50.00
73.74
50.0
3687.00
S April
Total 73.7
Available N
*Difference
22859.40
18400.00
-4459.40
Vindicates that this field is bang overseeded (i.e. interplanted) or winter annuals follow summer
annuals.
`A negative number reflects the total Ibs of additional nitrogen needed to achieve yields on
acreage listed in chart. A positive number means additional acreage is required to utilize the
nitrogen produced by the farm.
NOTE:
This plan does not include commercial fertilizer. The farm should produce adequate plant
available nitrogen to satisfy the requirements of the crops listed above.
The applicator is cautioned that P and K may be over applied while meeting the N requirements_
In the future, regulations may require farmers in some parts of North Carolina to have a nutrient
management plan that addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields ( i.e. small grain, etc, interseeded in bermuds), forage must be removed
through grazing, hay, and/or silage. Where grazing, plants should be grazed when they
reach a height of six to nine inches. Cattle should be removed when plants are grazed to a
height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care
Page: 3
should be exercised not to let small grain reach maturity, especially late in the season (i.e.
April or May). Shading may result if small grain gets too high and this will definately interfere
with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen
being utilized. Rather than cutting small grain for hay or silage just before heading as is
the normal situation, you are encouraged to cut the small grain earlier_ You may want to
consider harvesting hay or silage two to three times during the season, depending on the
time small grain is planted in the fail.
The ideal time to interplant small grain, etc, is We September or earty October. Drilling is
recommended over broadcasting. Bermudagrass should be grazed or cut to a height of
about two inches before drilling for best results.
The following legend explains the crop odes listed in the table above:
Crop Cod e C%p
A
Barley
B
Hybrid Bermudagrass - Grazed
C
Hybrid Bermudagrass - Hay
D
Com - Grain
F
Com - Silage
F
Cotton
G
Fescue - Grazed
H
Fescue - Hay
I
Oats
J
Rye
K
Small Grain - Grazed
L
Small Grain - Hay
M
Grain Sorghum
N
Wheat
O
Soybean
Lbs N utilized / unit yield
1.6 tbs N I bushel
50 lbs N / ton
50 lbs N / ton
1.25 lbs N / bushel
12 lbs N / ton
0.12 lbs N / lbs lint
50 lbs N / ton
50 lbs N / ton
1.3 lbs N / bushel
2.4 lbs N / bushel
50 lbs N / acre
50 lbs N / acre
2.5 lbs N / cwt
2.4 lbs N / bushel
4.0 lbs N / bushel
Acres shown in the preceding table are considered to be the usable acres excluding
required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas
not receiving full application rates due to equipment limitations. Actual total acres in the fields
listed may, and most likely will be, more than the acres shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and will require precautionary measures to
Page: 4
prevent over application of nutrients or other elements. Your production facility will produce
approximately 0.36 pounds of plant available nitrogen per animal per year in the
sludge based on the application method listed earlier.
If you remove the sludge every 5 years, you will have approximately 14400.00
pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the
rate of 300 pounds of nitrogen per acre, you will need 48.00 acres of land. If you apply
the sludge to com at a rate of 125 pounds per acre, you will need 115.20 acres of land.
Please be aware that these are only estimates of the PAN and land needed. Actual requirements
could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and
applications.
APPLICATION OF WASTE BY IRRIGATION:
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation
such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil
structure, soil texture, water droplet size, and organic solids. The application amount should not
exceed the available water holding capacity of the soil at the time of irrigation nor should the
plant available nitrogen applied exceed the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the
producer and irrigation designer to ensure that an irrigation system is installed to properly
irrigate the acres shown in the preceding table. Failure to apply the recommended rates and
amounts of nitrogen shown in the tables may make this plan invalid.
The following is provided as a guide for establishing application rates and amounts.
Tract
Field
Soil
Type
Crop
Application Rate
inlhr
Application Amount
' inches
3963
all
NoA
BK
0.50
1.00
"This is the maximum application amount allowed for the soil assuming the amount
of nitrogen allowed for the crop is not over applied. In many situations, the application
amount shown cannot be applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must
be removed on the average of once every 6 months. In no instance should the volume of the
waste stored in your structure be within the 25 year 24 hour storm storage or one foot of
freeboard except in the event of the 25 year 24 hour storm.
It is the responsiability of the producer and waste applicator to ensure that the spreader equipment
is operated property to apply the correct rates to the acres shown in the tables. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you receive the waste analysis report for assistance in
Page: 5
determining the amount of waste per acre and the proper application prior to applying the waste.
Additional Comments:
Poultry waste or commercial fertilizer may be applied if available n' en is not adequate for
crop needs. If applied, records must be kept and PAN listed in plan must not be exceeded.
Page: 6
NUTRIENT MANAGEMENT PLAN CERTIFICATION
Name of Farm:
Owner/Manager Agreement
I/we understand and will follow and implement the specifications and the operation and
maintenance procedures established in the approved animal waste nutrient management
plan for the farm named above. I/we know that any expansion to the existing design capacity
of the waste went and/or storage system, or construction of new facilities, will require a
new nutrient management plan and a new certification to be submitted to DWQ before the new
animals are stocked.
I/we understand that I must own or have access to equipment, primarily irrigation equipment,
to land apply the animal waste described in this nutrient management plan. This equipment
must be available at the appropriate pumping time such that no discharge occurs from the lagoon
in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land
according to this plan at the appropriate times and at rates which produce no runoff.
This plan will be filed on site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon nequest.
Name of Facill:ty Owner.
Signature:
Name of Manager (if different from owner):
Please Print
Signature:
Data
Name of Technical Specialist:
Affiliation:
Address:
Signature:
Sonya Johnson Barber
Harvest Net, Inc.
P.O. Box 32
Council, NC 29434
(910) 645-6758
Page: 7
Murphy-BrowLow
LC',PRO
� 4/3/2009 P.O. Box 856
' •PR 0 8 20 Warsaw, NC 28398
UREMMOM
UTILIZATION PLAN
Grower(s):
Farm Name:
BOC Laurinburg
7703, 7704 & 7711
County: Robeson
Farm Ca aci :
Farrow to Wean 7200
Farrow to Feeder
Farrow to Finish
Wean to Feeder
Feeder to Finish
Storage Structure:
Storage Period:
Application Method:
Anaerobic Lagoon
>180 days
Irrigation
The waste from your animal facility must be land applied at a specified rate to prevent pollution
of surface water and/or groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops in the fields where the waste
is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner:
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall be applied to land eroding at less than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are established.
4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen.
Either of these conditions may result in runoff to surface waters which is not allowed
under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor
problems.
6. To maximize the value of the nutrients for crop production and to reduce the potential
for pollution, the waste should be applied to a growing crop or applied not more than
30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or
disking will conserve nutrients and reduce odor problems.
1 of 8 RECEIVED ! DENR 1 DWQ
A0UIF1"9 PPnTFr,TinN.qFCT10N
APR 0 6 7nng
This plan is based on the waste application method shown above. if you choose to change
methods in the future, you need to revise this plan. Nutrient levels for different application
methods are not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content
for this type of facility. In some cases you may want to have plant analysis made, which could
allow additional waste to be applied. Provisions shall be made for the area receiving waste to
be flexible so as to accommodate changing waste analysis content and crop type. Lime must
be applied to maintain pH in the optimum range for specific crop production.
This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission_
AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.):
Capacity Type Waste Produced per Animal Total
7200
Farrow to Wean
3212 gaVyr
23,126,400 gaVyr
Farrow to Feeder
4015 gaVyr
gaVyr
Farrow to Finish
10585 gal/yr
gaVyr
Wean to Feeder
223 gaVyr
gallyr
Feeder to Finish
986 gaVyr
gaVyr
Total 23,126,400 gaVyr
AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs):
Capacity Type Nitrogen Produced per Animal Total
7200
Farrow to Wean
5.4 Ibs/yr
38,880 lbs/yr
Farrow to Feeder
6.5 Ibs/yr
lbs/yr
Farrow to Finish
26 Ibs/yr
lbs/yr
Wean to Feeder
0.48 Ibs/yr
lbs/yr
Feeder to Finish
2.3 Ibs/yr
lbs/yr
Total 38,880 I bslyr
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner.
LAND UTILIZATION SUMMARY
The following table describes the nutrient balance and land utilization rate for this facility
Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced
on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize
in the normal growing season.
Total Irrigated Acreage: 449.16
Total N Required 1st Year: 66424.78
Total N Required 2nd Year: 121143.97
Average Annual Nitrogen Requirement of Crops: 93,784.38
Total Nitrogen Produced by Farm: 38,880.00
Nitrogen Balance for Crops: (54,904.38)
The following table describes the specifications of the hydrants and fields that contain the crops
designated for utilization of the nitrogen produced on this facility. This chart describes the size,
soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this
facility.
2of8
Reception Area Specifications
Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs NlAc Lbs N Total Ibs N
Acraa e Two Code Apply Yield Ibs NlUnit Residual /Ac Utilized
2nd Crop Time to 2nd Crop 2nd Crop Lbs NlAc Lbs N Total Ibs N
Code Apply Yield Ibs NlUnll Residual lAc Utilized
Total
Lbs NlAc
Total Ibs N
Utilized
101
3
5.55
Lynchburg
F
Apr -Aug
675.0
0.12
81
449.55
0
0
81
449.55
101
4
5.55
Lynchburg
F
A r-
675.0
0.12
81
449.55
0
0
81
449.55
101
5
5.58
Lynchburg
F
Apr -Aug
675.0
0.12
81
451.98
0
0
81
451.98
101
6
5.61
L nchbu
F
Apr -Aug
675.0
0.12
81
454.41
0
0
81
454.41
101
7
5.64
Lynchburg
FApr-Aug
675.0
0.12
81
456.84
0
0 1
81
456.84
101
8
5.69
Lynchtxjrq
F
Aor-AuQ
675.0
0.12
81
460.89
0
0
81
460.89
101
P-6
27.9
L nchbu
F
r-A
675.0
0.12
61
2259.9
0
0
81
2259.9
101
P-7
28.3
Lvnchburul
C
Mar -Sept
5.5
50
275
7782.5
L
Set
1
50
50
1415
325
9197.5
101
P-1
26.2
L nchbur
C
Mar -Set
5,5
50
275
7205
L
Sept-AprSept-Apr
1
50
50
1310
325
8515
101
9
1.75
Lynchburg
C
Mar -Set
5.5
50
275
481.25
L
Sept -Apr
1
50
50
87.5
325
568,75
10
6,19
L chbu
C
Mar -Set
5.5
50
275
1702.25
L
Sept-AprSept-Apr
1
50
50
309.5
325
2011.75
11
6.24
Lynchburg
C
Mar -Set
5.5
50
275
1716
L
Sept -Apr
1
50
5o
312
325
2028
12
6.3
Lynchbura
FApr-AN
675.0
0.12
81
510.3
1
0
0 1
81
510.3
13
6.33
Lynchburg
F
Apr-Auq
675.0
0.12
81
512.73
0
0
81
512.73
14
6.33
Lynchburg
F
Apr -Aug
675.0
0.12
81
512.73
0
0
81
512.73
15
6.35
Lynchburg
FApr-Aug
675.0
0.12
81
514.35
0
0
81
514.35
16
6.38
Lynchburg
FApr-Aug
675.0
0.12
81
516.78
0
0
81
516,78
17
6.41
Lynchbu
F
Aer-AM
75.0
0.12
81
519.21
0
0
Bi
519.21
18
6.44
Lynchburg
F
Apr -Aug
675.0
0.12
81
521.64
0
0
81
521.64
19
6.46
L nchbu
F
Apr -Aug
675.0
0.12
81
523.26
0
0
81
523.26
20
6.46
L nchbu
F
Apr-Auu
67&0 1
0,12
1 81
523.26
0
0
1 81
523.26
21
6,46
Lynchburg
F
Apr -Aug
675.0
0.12
81
523.26
0
0
81
523.26
22
6.46
L)mhburg
F
ARr.AUQ
675.0
0.12
61
523,26
0
0
81
523.26
23
6.46
Lynchbu
F
Apr -Aug
675.0
0.12
81
523.26
0
0
81
523.26
24
6.46
LynchbuM
F
Apr-Aua
675.0
0.12
81
523.26
0
0
81
523.26
P2
26.59
Lynchbur
F
Apr -Aug
675.0
0.12
81
2153.79
0
0
81
2153.79
P3
25.54
Lynchburg
F
Apr -Aug_
675.0
0.12
81
2068.74
0
0
81
2068,74
P4
24.16
Rains
F
Ar)r-Auq
450,0
0.12
54
1304.64
0
0
54
1304.64
P5
13.66
Goldsboro
F
AP-r-Auq
700.0
0.12
84
1147.44
0
0
84
1147.44
96
L3
63.91
Lynchburg
F
Apr -Aug
675.0
0.12
20
61
389B.51
N
Sept -Apr
60
2.4
144
9203.04
205
13101.55
297
L1
46.6
Rains
FApr-Aug
450.0
0.12
20
34
1584.4
N
Se t- r
50
2.4
120
5592
154
7176.4
L2
35.2
Rains
FApr-Aug
450.0
0.12
20
34
1196.8
N
Sept-Apf
50
2.4
120
4224
154
5420.8
Totals: 449.16 43971.74 22453.04 66424.78
3(a) of B
Reception Area Specifications
Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs NfAc Lbs N Total Ibs N
Acrea e TvDa Code Apply Yield Ibs N1Unit Residual /Ac Utilized
2nd Crop Time to 2nd Crop 2nd Crop Lbs NIAc Lbs N Total tbs N
Code Apply Yield Ibs N/Unit Residual IAc Utilized
Total
Lbs NfAc
Total The N
Utilized
101
3
5.55
L nchbur
O
Jun -Set
45.0
4
180
999
N
S t- r
60
2.4
15
129
715,95
309
1714.95
101
4
5.55
L hbu
O
Jun -Set
46.0
4
180
999
N
Sept -Apr
60
2.4
15
129
715.95
309
101
5
5.58
L nchbu
0
Jun -Set
45.0
4
180
1004.4
N
S r
60
2.4
15
129
719.82
309
101
6
5.61
L chbur
0
Jun -Set
45.0
4
180
1009.8
N
Sept -Apr
60
2.4
15
129
723.69
309
101
7
5.64
L nchbu
O
Jun -Se 1
45.0
4
180
1015.2
N
Se r
80
2.4
15
129
727.5E
309
M7334
101
8
5A9
Lynchburg
0
Jun -Sept
45.0
4
180
1024.2
N
Sept -Apr
60
2.4
15
129
734.01
309
101
P-6
27.9
L nchbu
O
Jun -Set
45.0
4
180
5022
N
Sept -Apr
60
2.4
15
129
3599.1
309
101
P-7
28,3
Lynchburg
C
Mar -Set
5.5
50
275
7782.5
L
Se t•
1
50
50
1415
325
101
P-1
26.2
Lynchburg
C
Mar -Set
5.5
50
275
7205
L
Sept -Apr
1
50
50
1310
325 1
8515
101
9
1.75
Lynchburg
C
Mar -Set
5.5
50
275
481.25
L
Se t- r
1
50
56
87.5
325
568.75
10
6.19
Lynchburg
C
Mar -Set
515
50
275
1702.25
L
Sep t- r
1
50
50
309.5
325
2011,75
11
6.24
Lynchburg
C
Mar -Set
5.5
5o
275
1716
L
Sept -Apr
1
50
50
312
325
2028
12
6.3
L nchbu
0
Jun -Set
45.0
4
180
1134
N
Sept -Apr
60
2.4
15
129
812.7
309
1946.7
13
6.33
Lynchburg
O 1
Jun -Set
45.0
4
180
1139.4
N
Sept -Apr
60
2.4
15 1
129
816.57
309
1955.97
14
6.33
LyMhbu
O
Jun -Sept
45.0
11
1 180
1139.4
N
Set r
60
2A
15
129
816.57
309
1955.97
15
6.35
L hbur
0
Jun -Sept
45.0
4
1
180
1143
N
Sept -Apr
60
2.4
15
129
819.15 1
309
1962.15
16
6.38
L hbu
0
Jun -Sept
45.0
4
180
1148.4
N
Sept -Apr
60
2.4
15
129
823.02
309
1971.42
17
6.41
L nchbu
O
Jun -Sat
45.0
4
180
1153.8
N
Se t•
60
2.4
15
129
826.89
309
1980.69
18
6.44
L chbu
0
Jun -Sept t
45.0
4
180
1159.2
N
Set r
60
2A
15
129
830.76
309
1989.96
18
6,46
L nchbu
0
Jun -Sot
45.0
4
180
1162.8
N
Se t•
60
2.4
15
129
833.34
309
1996.14
20
6.46
Lynchburg
0
JunSe t
45.0
4
180
1162.8
N
Sept -Apr
60
2.4
15
129
833.34
309
1996.14
21
6.46
L chbu
0
Jun-S t
45.0
4
180
1162.8
N
Se t- r
60
2.4
15
129
833.34
309
1996.14
22
6.46
Lynchburg
0
Jun -Set
45.0
4
180
1162.8
N
Se t-A r
60
2.4
15
129
833.34
309
1996.14
23
6.46
Lynchburg
0
Jun -Sept
45.0
4
180
116218
N
_aepj-Apr
60
2.4
15
129
833.34
1 309
1996.14
24
6.46
Lynchburg
0
Jun -Sept
45.0
4
180
1162.8
N
Sept -Apr
60
2.4
15
129
033.34
1 309
1996.14
P2
26.59
Lynchburg
0
Jun -Sept
45.0
4
180
4786,2
N
Sept -Apr
60
2A
15
129
3430.11
309
8216.31
P3
25.54
Lyrychbur
0
Jun -Set
45.0
4
180
4597.2
N
Sepa-Apir
60
2.4
15
129
3294.66
309
7891,86
P4
24,10
Rains
0
Jun -Sat
40.0
4
160
3865.E
1 N
SeDl-ADr
50
2.4
15
105
2536.8
265
6402.4
P5
13,66
Goldsboro
0
Jun -Set
42.0
4
168
2294.88
N
Sept -Apr
60
2.4
1 15
129
1762.14
297
4057.02
96
L3
63.91
Lynchburg
0
Jun -Set
45.0
4
180
11503.8
CoverCro
Sept -Apr
1
35
15
20
1278.2
200
12782
297
L1
46.6
Rains
O
Jun -Set
40.0
4
160
7456
CoverCro
Sept -Apr
1
35
15
20
932
180
8388
L2
35.2
Reins
0
Jun -Sot
40.0
4
160
5632
CoverCro
Sept-Apr
1
35
15
20
704
180
6336
Totals: 449.16 85090.28 36053,59 121144
3(b) of 6
Area Specifications Optional reel pulls for land application in lieu of Pivots 6 & 7
ApplyReception
Tract Field Irrigated Sall I rt Crop Time to I st Crop i st Crop L6s WAC Lbs-14 -;rotaiFl-bs&
Acreage Type Cocle _ .
2nd Crop TI me to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total lbsk
EFTrMM-M
5(c) at 8
This plan does not include commercial fertilizer. The farm should produce adequate plant
available nitrogen to satisfy the requirements of the crops listed above.
The applicator is cautioned that P and K may be over applied while meeting the N requirements.
In the future, regulations may require farmers in some parts of North Carolina to have a nutrient
management plan that addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed
through grazing, hay, and/or silage. Where grazing, plants should be grazed when they
reach a height of six to nine inches. Cattle should be removed when plants are grazed to a
height of four inches_ In fields where small grain, etc, is to be removed for hay or silage, care
should be exercised not to let small grain reach maturity, especially late in the season (i.e.
April or May). Shading may result if small grain gets too high and this will definately interfere
with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen
being utilized. Rather than cutting small grain for hay or silage just before heading as is
the normal situation, you are encouraged to cut the small grain earlier. You may want to
consider harvesting hay or silage two to three times during the season, depending on the
time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late September or early October. Drilling is
recommended over broadcasting. Bermudagrass should be grazed or cut to a height of
about two inches before drilling for best results.
CROP CODE LEGEND
Crop Code Crop
A Barley
B Hybrid Bermudagrass - Grazed
C Hybrid Bermudagrass - Hay
D Corn - Grain
E Corn - Silage
F Cotton
G Fescue- Grazed
H Fescue - Hay
I Oats
J Rye
K Small Grain - Grazed
L Small Grain - Hay
M Grain Sorghum
N Wheat
O Soybean
P Pine Trees
Lbs N utilized 1 unit yield
1.6 lbs N 1 bushel
50 lbs N / ton
50 lbs N 1 ton
1.25 lbs N 1 bushel
12 lbs N 1 ton
0.12 lbs N 1 lbs lint
50 lbs N 1 ton
50 lbs N 1 ton
1.3 lbs N / bushel
2.4 lbs N 1 bushel
50 lbs N 1 acre
50 lbs N 1 acre
2.5 lbs N 1 cwt
2A lbs N 1 bushel
4.0 lbs N 1 bushel
40 lbs N 1 acre 1 yr
Acres shown in the preceding table are considered to be the usable acres excluding
required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas
not receiving full application rates due to equipment limitations. Actual total acres in the fields
listed may, and most likely will be, more than the acres shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
4of8
SLUDGE APPLICATION:
The following table describes the annual nitrogen accumulation rate per animal
in the lagoon sludge
Farm Specifications PANT rlanimal Farm Totall r
7200 Farrow to Wean 0.84 6048
Farrow to Feeder 1
Farrow to Finish 4.1
Wean to Feeder 0.072
Feeder to Finish 0.36
The waste utilization plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and will require precautionary measures to
prevent over application of nutrients or other elements. Your production facility will produce
approximately 6048 pounds of plant available nitrogen per year will accumulate in the lagoon
sludge based on the rates of accumulation listed above.
If you remove the sludge every 5 years, you will have approximately 30240 pounds of plant
available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the
rate of 300 pounds of nitrogen per acre, you will need 100 acreas of land. If you apply the sludge
to corn at a rate of 125 pounds per acre, you will need 241.92 acres of land. Please note that these
are only estimates of the PAN produced and the land required to utilize that PAN. Actual values
may only be determined by sampling the sludge for plant available nitrogen content prior to application
Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific
application fields designated for sludge application at time of removal.
APPLICATION OF WASTE BY IRRIGATION:
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation
such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil
structure, soil texture, water droplet size, and organic solids. The application amount should not
exceed the available water holding capacity of the soil at the time of irrigation nor should the
plant available nitrogen applied exceed the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the
producer and irrigation designer to ensure that an irrigation system is installed to properly
irrigate the acres shown in the preceding table. Failure to apply the recommended rates and
amounts of nitrogen shown in the tables may make this plan invalid.
'This is the maximum application amount allowed for the soil assuming the amount
of nitrogen allowed for the crop is not over applied. In many situations, the application
amount shown cannot be applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil conditions.
Your facility is designed for >180 days of temporary storage and the temporary storage must
be removed on the average of once every 6 months. In no instance should the volume of the
waste stored in your structure be within the 25 year 24 hour storm storage or one foot of
freeboard except in the event of the 25 year 24 hour storm.
It is the responsibility of the producer and waste applicator to ensure that the spreader equipment
is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you receive the waste analysis report for assistance in
determining the amount of waste per acre and the proper application prior to applying the waste.
5of8
Application Rate Guide
The following is provided as a guide for establishing application rates and amounts.
Soil
Application Rate
Application Amount
Tract
Hydrant
Tye
Crop
inlhr
" inches
101
3
Lynchburg
F
0.65
1
101
4
Lynchburg
F
0.65
1
101
5
Lynchburg
F
0.65
1
101
6
Lynchburg
F
0.65
1
101
7
Lynchburg
F
0.65
1
101
8
Lynchburg
F
0.65
1
101
P-6
Lynchburg
F
0.65
1
101
P-7
Lynchburg
C
0.65
1
101
P-1
Lynchburg
C
0.65
1
101
9
Lynchburg
C
0.65
1
10
Lynchburg
C
0.65
1
11
Lynchburg
C
0.65
1
12
Lynchburg
F
0.65
1
13
Lynchburg
F
0.65
1
14
Lynchburg
F
0.65
1
15
Lynchburg
F
0.65
1
16
Lynchburg
F
0.65
1
17
Lynchburg
F
0.65
1
18
Lynchburg
F
0.65
1
19
Lynchburg
F
0.65
1
20
Lynchburg
F
0.65
1
21
Lynchburg
F
0.65
1
22
Lynchburg
F
0.65
1
23
Lynchburg
F
0.65
1
24
Lynchburg
F
0.65
1
P2
Lynchburg
F
0.65
1
P3
Lynchburg
F
0.65
1
P4
Rains
F
0.4
1
P5
Goldsboro
F
0.4
1
96
L3
Lynchburg
F
0.65
1
297
L1
Rains
F
0.4
1
L2
Rains
F
0.4
1
6 of 8
Additional Comments:
Cotton is used in this plan as the most limiting crop in the system. _
The producer may opt to plant a soybean/wheat rotation on any cropland
specified in this plan. ' _See the attached Reception Area Specification_ s
for nitrogen rates for the soybean/wheat rotation option.
Tracts 96 & 297 are long term leased land. This acreage is optional _
for this plan. Application will be made with aerway machine.
Grower may plant corn in any of the fields/pulls listed in the row crop
rotation at the following rates:
Lynchburg 156.25 not following beans 141(following beans
Rains 156.25 (not following beans) 141 (following beans)
Goldsboro 163.00 (not following beans) 148 (following beans)
7 of 8
NUTRIENT UTILIZATION PLAN CERTIFICATION
Name of Farm: 7703, 7704 & 7711
Owner: BOC Laurinburg
Manager:
Owner/Manager Agreement:
I/we understand and will follow and implement the specifications and the operation and
maintenance procedures established in the approved animal waste nutrient management
plan for the farm named above. I/we know that any expansion to the existing design capacity
of the waste treatment and/or storage system, or construction of new facilities, will require a
new nutrient management plan and a new certification to be submitted to DWQ before the new
animals are stocked.
I/we understand that I must own or have access to equipment, primarily irrigation equipment,
to land apply the animal waste described in this nutrient management plan. This equipment
must be available at the appropriate pumping time such that no discharge occurs from the lagoon
in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land
according to this plan at the appropriate times and at rates which produce no runoff.
This plan will be filed on site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: BOC Laurinburg
Signature:
Date
Name of Manager (if different from owner):
Signature:
Date
Name of Technical Specialist: Toni W. Kin
Affiliation: Murphy -Brown, LLC
Address: 2822 Hwy 24 West, PO Drawer 856 _
Warsaw, NC 28398
Telephone: _ (910) 293-3434
Signature:
Date
8 of 8
NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2 There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply the waste. If the producer
does not own adequate land to properly dispose of the waste, he/she shall provide
evidence of an agreement with a landowner, who is within a reasonable proximity,
allowing him/her the use of the land for waste application. It is the responsibility of the
owner of the waste production facility to secure an update of the Nutrient Utilization Plan
when there is a change in the operation, increase in the number of animals, method of
application, recieving crop type, or available land.
3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based upon soil type, available moisture, historical data, climatic conditions, and
level of management, unless there are regulations that restrict the rate of applications for
other nutrients-
4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons
per acre per year provided grass filter strips are installed where runoff leaves the field (See
USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips).
Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the land application field.
6 When animal waste is to be applied on acres subject to flooding, waste will be soil
incorporated on conventionally tilled cropland. When waste is applied to conservation tilled
crops or grassland, the waste may be broadcast provided the application does not occur
during a season prone to flooding (See "Weather and Climate in North Carolina" for
guidance)-
7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff
does not occur offsite or to surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor and flies.
8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
1 of 3
NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
(continued)
9 Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils
with a high potential for leaching. Waste/nutrient loading rates on these soils should be
held to a minimum and a suitable winter cover crop planted to take up released nutrients_
Waste shall not be applied more than 30 days prior to planting of the crop or forages
breaking dormancy.
11 Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residential property boundary
and canal. Animal waste, other than swine waste from facilities sited on or after October 1,
1995, shall not be applied closer than 25 feet to perennial waters.
12 Animal waste shall not be applied closer than 100 feet to wells.
13 Animal waste shall not be applied closer than 200 feet of dwellings other than those
owned by the landowner.
14 Waste shall be applied in a manner not to reach other property and public right-of-ways.
15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted cropland
provided the fields have been approved as a land application site by a "technical
specialist". Animal waste shall not be applied on grassed waterways that discharge
directly into water courses, and on other grassed waterways, waste shall be applied at
agronomic rates in a manner that causes no runoff or drift from the site.
16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
2of3
NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
(continued)
17 A protective cover of appropriate vegetation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidence of
erosion, leakage, or discharge.
18 If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
20 Animal waste can be used in a rotation that includes vegetables and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption, it should only be applied pre -plant with no further applications of animal
waste during the crop season.
21 Highly visible markers shall be installed to mark the top and bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
nutrient, unless other restrictions require waste to be applied based on other nutrients,
resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in
the soil shall be monitored and alternative crop sites shall be used when these metals
approach excessive levels. pH shall be adjusted and maintained for optimum crop
production. Soil and waste analysis records shall be kept for a minimum of five years.
Poultry dry waste application records shall be maintained for a minimum of three years.
Waste application records for all other waste shall be maintained for a minimum of five
years.
23 Dead animals will be disposed of in a manner that meets North Carolina regulations.
3 of 3
W A TF�QG
0 �
October 27, 2006
ALL IN FARMS INC
ALL IN FARMS INC
PO BOX 535
ELIZABETHTOWN, NC 29337-0535
Michael F. Easley, GOvettl0r
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Subject: Phosphorus Loss Assessment Tool
All in Farms Inc
Permit Number NCA278097
Robeson County
Dear Sir or Ms.:
Alan W. Klimek, P.E. Director
Division of Water Quality
RECEIVED
OCT 31 2006
DENR - FAYEfII_VILLE REGIONAL OFACE
The Division's records show that a completed PLAT Form has NOT been submitted for this facility. An
extension from the due date of January 15, 2006 was requested and ample time has been allowed for submittal.
If our records are in error please resubmit the completed PLAT Form for this farm. If the PLAT Form has not
been submitted, please do so by November 30, 2006.
Condition I.6 of your NPDES Permit states: "If prior to the expiration date of this permit either the state or
federal government establishes Phosphorus loss standards that are applicable to land application activities at a
facility operating under this permit, the Permittee must conduct an evaluation of the facility and its CAWMP
under the requirements of the Phosphorus loss standards to determine the facility's ability to comply with the
standards. This evaluation must be documented on forms supplied or approved by the Division and must be
submitted to the Division. This evaluation must be completed by existing facilities within six (6) months of
receiving notification from the Division.
The method of evaluation is the Phosphorous Loss Assessment Tool (PLAT) developed by NC State University
and the Natural Resources Conservation Service. PLAT addresses four potential loss pathways: leaching,
erosion, runoff and direct movement of waste over the surface. Each field must be individually evaluated and
rated as either low, medium, high or very high according to its Phosphorus loss potential. The ratings for your
farm must be reported to DWQ using the attached certification form. The PLAT forms must be kept as records
on your farm for future reference.
Please be advised that this notice does not prevent the Division of Water Quality from taking enforcement
actions for any past or future violation. Furthermore, the Division of Water Quality has the authority to levy a
civil penalty of not more than $25,000.00 per day per violation.
If you have any questions regarding this request, please do not hesitate to contact Duane Leith by email at
duane.leith@ncmail.net or by phone at (919) 715-6186 or contact the Fayetteville Regional Office at (910) 433-
3300. Thank you for your cooperation.
Sincerely,
`L1 -�
Duane Leith
Animal Feeding Operations Unit
cc: If ayett v1lliRegional- ffice,.Aquifer Protectiari Section]
Facility File 78-97
Aquifer Protection Section 1636 Mail service Center
Internet: www.n water ualit .or Location: 2728 Capital Boulevard
An Equal OpportunitylAffirmabve Action Employer— 50% Recycied110% Post Consumer Paper
r,MCarolina
Naturally
Raleigh, NC 27699-1636 Telcphone: (919) 733-3221
Raleigh, NC 27604 Fax 1: (919) 715-0588
Fax 2: (919) 715-6048
Customer Servicc: (877) 623-6748
7q - ,F
NUTRIENT MANAGEMENT PLAN
Grower(s): -Doug & Midi Hilban
Farm Name:
County: Robeson
Farm Type: Feed -Fin
Farm Capacity: 8000
Storage Structure: Anaerobic Lagoon
Storage Period: 180 days
Application Method: Irrigation All In Farms, Inc.
c/o Dean Hilton
P.O. Box 535
Elizabethtown, NC 28337
NtA All (Al
The waste from your animal facility must be land applied at a specified rate to prevent pollution.
of surface water and/or groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops in the fields where the waste
is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner:
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
I Normally waste shall be applied to land eroding at less than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate fitter strips are established.
4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen.
Either of these conditions may result in runoff to surface waters which is not allowed
under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor
Page: 1
problems.
6. To maximize the value of the nutrients for crop production and to reduce the potential
for pollution, the waste should be applied to a growing crop or applied not more than
30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or
disking will conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change
methods in the future, you need to revise this plan. Nutrient levels for different application
methods are not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content
for this type of facility. In some cases you may want to have plant analysis made, which could
allow additional waste to be applied. Provisions shall be made for the any receiving waste to
be flexible so as to accommodate changing waste analysis content and crop type. Lime must
be applied to maintain pH in the optimum range for specific crop production.
This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.):
8000 animals X 986 gal/animal/year =
AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs):
8000 animals X 2.30 lbs/animal/year =
7,884,000 gallons
18,400.00 Ibs
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner.
The following acreage will be needed for waste application based on the crop to be grown,
soil type, and surface application.
Page: 2
Field
Hyd
Soil
Type
Crop
Code
Yield
!Ac
Ibs N
/unit
Acres
Lbs NIAc
Residual
Lbs N
/Ac
Ibs N
Required
Time to
Apply
3963-3
1
NoA
B
5.2
50.00
3.40
260.0
884.00
Mar -Oct
3963,-3
2
NoA
B
5.2
50-00
4.80
260.0
1248.00
Mar-0ct
3963-3
3
NoA
B
5.2
50.00
4.80
260.0
1248.00
Mar -Oct
3963-3
4
NoA
B
5.2
50.00
4.80
260.0
1248.00
Mar -Oct
3963-3
5
NoA
B
5.2
50.00
4.80
260.0
1248.00
Mar -Oct
3963-3
6
NoA
B
5.2
50.00
4.80
260.0
1248.00
Mar -Oct
3963-3
7
NoA
B
5.2
50.00
4.80
260-0
1248.00
Mar-W
3963-3
8
NoA
B
5.2
50.00
4.80
260.0
1248-00
Mar -Oct
3963-3
9
NoA
B
5.2
50.00
4.80
260.0
1248.00
Mar -Oct
3963-1
_-10
NoA
B
5.2
50.00
3.53
260-0
917.80
Mar -Oct
3963-1
11
NoA
B
5.2
50.00
3.53
260.0
917.80
Mar-0d
3963-1
12
NoA
B
5.2
50.00
3.53
260.0
917.80
Mar -Oct
3963-1
13A
NoA
B
5.2
50.00f§
,, "�'• E :
260.0
569.40
Mar-0.Oct
3963-1
138
NoA
B
5.2
50.00
-3.89
260.0
988.00
Mar -Oct
3963-5
14
NoA
B
5.2
50.00
3.88
260.0
1008-80
Mar -Oct
3963-5
15
NoA
B
5.2
50.00
4.13
260.0
1073.80
Mar-0d
3963-5
16
NoA
B
5.2
50.00
4.38
260.0
1138-80
Mar -Oct
3963-5
17
NoA
B
5.2
50.00
2.97
260.0
772.20
Mar -Oct
all
all
NoA
K
50.00
73.74
50.0
3687.00
S-April
Total 73.7 - - - 22859.40
Available N 18400.00
"Difference -4459.40
Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer
annuals,
*A negative number reflects the total lbs of additional nitrogen needed to achieve yields on
acreage listed in chart. A positive number means additional acreage is required to utilize the
nitrogen produced by the farm -
NOTE:
This plan does not include commercial fertilizer. The farm should produce adequate plant
available nitrogen to satisfy the requirements of the crops listed above.
The applicator is cautioned that P and K may be over applied while meeting the N requirements.
In the future, regulations may require farmers in some parts of North Carolina to have a nutrient
management plan that addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed
through grazing, hay, and/or silage_ Where grazing, plants should be grazed when they
reach a height of sic to nine inches. Cattle should be removed when plants are grazed to a
height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care
Page: 3
should be exercised not to let small grain reach maturity, especially late in the season (i.e.
April or May). Shading may result if small grain gets too high and this will definately interfere
with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen
being utilized. Rather than cutting small grain for hay or silage just before heading as is
the normal situation, you are encouraged to cut the small grain earlier. You may want to
consider harvesting hay or silage two to three times during the season, depending on the
time small grain is planted in the fall_
The ideal time to interplant small grain, etc, is late September or early October. Drilling is
recommended over broadcasting. Bermudagrass should be grazed or cut to a height of
about two inches before drilling for best results.
The following legend explains the crop codes listed in the table above:
Crop Code
Crop
Lbs N utilized / unitdeld
A
Barley
1.6 lbs; N / bushel
B
Hybrid Bermudagrass - Grazed
50 lbs N 1 ton
C
Hybrid Bermudagrass - Hay
50 lbs N / ton
D
Com - Grain
1.25 lbs N / bushel
E
Corn - Silage
12 lbs N / ton
F
Cotton
0.12 lbs N / lbs lint
G
Fescue- Grazed
50 lbs N / ton
H
Fescue- Hay
50 lbs N / ton
I
Oats
1.3 lbs N / bushel
J
Rye
2.4 lbs N / bushel
K
Small Grain - Grazed
50 lbs N / acre
L-
Small Grain - Hay
50 lbs N / acre
M
Grain Sorghum
2.5 lbs N / cwt
N
Wheat
2.4 lbs N / bushel
O
Soybean
4.0 lbs; N / bushel
Acres shown in the preceding table are considered to be the usable acres excluding
required buffers, fitter strips along ditches, odd areas unable to be irrigated, and perimeter areas
not receiving full application rates due to equipment limitations. Actual total acres in the fields
listed may, and most likely will be, more than the acres shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and will require precautionary measures to
Page: 4
prevent over application of nutrients or other elements. Your production facility will produce
approximately 0.36 pounds of plant available nitrogen per animal per year in the
sludge based on the application method listed earlier_
If you remove the sludge every 5 years, you will have approximately 14400.00
pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the
rate of 300 pounds of nitrogen per acre, you will need 48.00 acres of land. If you apply
the sludge to corn at a rate of 125 pounds per acre, you will need 115.20 acres of land.
Please be aware that these are only estimates of the PAN and land needed. Actual requirements
could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and
applications.
APPLICATION OF WASTE BY IRRIGATION;
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation
such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil
structure, soil texture, water droplet size, and organic solids. The application amount should not
exceed the available water holding capacity of the soil at the time of irrigation nor should the
plant available nitrogen applied exceed the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the
producer and irrigation designer to ensure that an irrigation system is installed to property
irrigate the acres shown in the preceding table. Failure to apply the recommended rates and
amounts of nitrogen shown in the tables may make this plan invalid.
The following is provided as a guide for establishing application rates and amounts.
Tract
Feld
Sol
Type
Crop
Application Rate
inmr
Application Amount
' inches
3963
all
NoA
BK
0.50
1.00
"This is the maximum application amount allowed for the soil assuming the amount
of nitrogen allowed for the crop is not over applied_ In many situations, the application
amount shown cannot be applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must
be removed on the average of once every 6 months. In no instance should the volume of the
waste stored in your structure be within the 25 year 24 hour storm storage or one foot of
freeboard except in the event of the 25 year 24 hour storm.
It is the responsiability of the producer and waste applicator to ensure that the spreader equipment
is operated property to apply the correct rates to the acres shown in the tables. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you receive the waste analysis report for assistance in
Page: 5
determining the amount of waste per acre and the proper application prior to applying the waste.
Additional Comments:
Poultry waste or commercial fertilizer may be applied if available nitrogen is not adequate for
crop needs. If applied, records must be kept and PAN listed in plan must not be exceeded ——_
Page: 6
NUTRIENT MANAGEMENT PLAN CERTIFICATION
Name of Farm:
Owner/Manager Agreement
Uwe understand and will follow and implement the specifications and the operation and
maintenance procedures established in the approved animal waste nutrient management
plan for the famn named above. I/we know that any expansion to the existing design capacity
of the waste treatment and/or storage system, or construction of new facilities, will require a
new nutrient management plan and a new certification to be submitted to DWQ before the new
animals are stocked.
Uwe understand that I must own or have access to equipment, primarily irrigation equipment,
to land apply the animal waste described in this nutrient management plan. This equipment
must be available at the appropriate pumping time such that no discharge occurs from the lagoon
in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land
according to this plan at the appropriate times and at rates which produce no runoff.
This plan will be filed on site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner.
Signature:
Name of Manager (if different from owner):
Signature:
Name of Technical Specialist:
Affiliation:
Address:
Telephone:
Signature:
Please Print
Sonya Johnson Barber
Harvest Net, Inc.
P.O. Box 32
Council, NC 28434
(910) 646-6768
Date
Page: 7
ANIMAL FACILITY ANNUAL CERTIFICATION FORM
Certificate of CoN erage or Permit Number MCA Al--8Qgl County "_R0br_ W6w_ Year 2005
for w.tr4
Facility Name (as shown on Certificate of Coverage or Pertnit)A ii Ir, &r nols. Tmc, Liilbs4rh�,Ot�►v��
Operator in Charge for this Facility Yiti Certification
Land application ut' animal waste as allowed by the above permit occurred during the past calendar year X_
YES NO. 1f'N'O, skip Part 1 and Part It and proceed to the certification. Also, if animal waste Nvas
generated but not land applied, please attach an cxplanation oil how the animal waste was handled.
Part I: Facility Information:
1. Total number of application Fields __ or Pulls'(pleasc: check the appropriate box) in the Certified Animal
Waste Management Plan (CANN'MP): _ $ Total Useable Acres approved in the CAWMP
?. Total number of Fields __• or Pulls (please check the appropriate box) on which land application occurred
during the year: _ Total acres on -which waste was applied
3. Total pounds of Plant Available Nitr0`1en (PAN) applied during the year for all application sites.
-
---EMS
S
4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and
the pen -nit: _ 8 59
5. Estimated a►nount of -total manure. hitter and process Nvastc�N ater sold or given to other persons and taken
Of3' site duhZn' the year Q � tons or gallons (please check the appropriate box)
6. Annual avera_c: number of animals by type at this facility during the previous year:
3
7. Largest and smallest number of animals by type at this lacitity at any one time during the previous year:
Largest
Smallest
(These numbers are for infomzational purposes only since the only permit limit on the number o1-animals at
the facility is the annual ayerauc numbers)
S. Facilitv's Inte,ralor il�applicable: rijkY 6trau)
Part 11: Facility Status:
IF THE ANSW ER TO ANY STATE.NI NT BE1.O IS -'NO". PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT. THE DATES OF ANY NON
CONMPLIANCI . _AND EXPLAIN CORRECTNE ACTION TAKEN OR PROPOSED TO BE TAKEN TO
BRING THIS FACILITY BACK INTO CO.NWLIANCE.
I, Only antn-►al «astc generated at this facility was applied to the permitted sites during �( Yes ". No
the past cak:ndar year.
AFACE 3-14-03 1
I The facility was operated in such a way that there was no direct runoff of waste from ��; Yes -- No
the facility (including the houses, lagoons/storage ponds and the application sites) during
the past calendar year.
J. There was no discharge of waste to surface water from this facility during the past Yes _7 No
calendar near.
4. There was no freeboard violation in any lagoons or storage ponds at this facility during Yes No
the past calendar year.
6. There was no PAN application to any fields or crops at this facility greater than the � Yes No
levels specified in this facility's CA I P during the past calendar year.
6. All land application equipment was calibrated at least once during the past calendar year. Yes E'No
7. Sludgc accumulation in all lagoons did not exceed the volume for which the lagoon Yes No
was designed or reduce the lagoon's minimum treatment volume to less than the volume
for which the lagoon wras designed.
8. A copy of the Annual Sludge Sun-ey Form for thi facility,is attached to this Certification. Yes No
t Wfr .Pwe. st,.r., ra wc-Ye J� I i �oo
9. Ann sol s analysis we performe 011 a ch field re ving arum waste during the Yes No
past calendar year.
10. Soil pH was maintained as specified in the permit during the past calendar Year? % Yes L. No
11. All required monitoring and reporting was performed in accordance with the facility's '; Yes Y No
permit during the past calendar year.
12. All operations and maintenance requirements in the permit were complied with during Yes No
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality.
I I Crops as specified in the CAWMP were maintained during the past calendar year on all Yes -i No
sites receiving animal waste and the crops grown were removed in accordance with
the facility's permit.
14. All buffer requirements as specified on the permit and the CAWIVIP for this facility were X Yes _ No
maintained during each application of animal waste during the past calendar year.
--I certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of
rmv knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fines and imprisonment for knowing violations."
ea_v_ � +o w- rc
Perrnittee Name and Title (type or print)
Signature of Operator in Charge
(if different from Permittee)
AFACF 3-14-03 2
Date
01-ale -0(0,
Date
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
May 31, 2005
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
RECEIPT # 7002 2410 0003 0274 6631
Keith Hilburn
Keith Hilburn Farm
1473 Zion Hill Church Rd.
Bladenboro, NC 28320
RE: Sludge Survey Testing Dates
Facility # 78-97
Robeson County
Dear Keith Hilburn:
Alan W. Klimek, P.E. Director
Division of Water Quality
RECEIVED
JUN 0 2 2005
OENR - FAYEifE LLE REGION OFFICE
The Division of Water Quality (DWQ) received your sludge survey information on April
25, 2005. On your behalf, Kathy Dugan requested an extension of the sludge survey requirement
for the lagoon at the Keith Hilburn Farm. Due to the amount of treatment volume available,
DWQ agrees that a sludge survey is not needed until 2007. The 2007 survey must be performed
by December 31, 2007, and the results are to be submitted with the Annual Certification Form
that will be due on March 1, 2008.
Thank you for your attention to this matter. If you have any questions, please call me at
(919) 715-6185.
Sincerely,
Keith Larick
Animal Feeding Operations Unit
cc: File# 78-97
Larry Baxley, Fayetteville Regional Office
Nam` Carolina
turally
Aquifer Protection Section 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service
Internet: h2o.enr.state.nc.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1-877-623fi748
An Equal Opportun4/AiBrrnative Anion Employer— 50% Recydedr10% Post Consumer Paper
r
ANIMAL FACILITY ANNUAL 'CERTIFICATION FORM . .
Certificate of Coverage or Permit Number a "� g� �''� County e So ti Year 200-4-
Facility Naive (as shown on Certificate of Coverage or Permit) _ K ii k fti h.__
Operator in Charge -for this Facility i4-k lld b y Y►.. : Certification #_, ql 0
Land application of animal waste as allowed by the above permit occurred. during the past calendar year
YES NO. If NO, skip Part I and Part II and proceed to the. certification.. Alsojf animal waste
was generated but not land applied, please attach an explanation on how the .animal waste was handled.
Part I : Facility Information:
1. Total number of application Fields ❑ or Pulls (please check the appropriate box) in the Certified Animal
Waste Management Plan (CAWMP): Total Useable Acres approved in the CAWMP
2. Total number of Fields ❑ or Pulls 14 (please check the appropriate box) on which land application
occurred during the year: I to Total Acres on which waste was applied
3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites:
6.3 -17
4. Total pounds of Plant Available Nitrogen (PAN) allowed to. be land applied annually by the CAWMP and
the permit: I g 5 q --
5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken
off site during the year tons 0 or gallons 0 (please check the appropriate box)
6. Annual average number'of animals by type at this facility during the previous year:
7. Largest and smallest number of animals by type at this facility at any one time during the previous year:
Largest
Smallest
('These numbers-are1or informational purposes only since the only permit limit on the number of animals
ai the facility is the annual average numbers)
8_ Facility's Integrator if applicable:
Part II: Facility Status:
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A 'WRITTEN
DESCRIPTION AS TO WHY .THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE.
1. Only animal waste generated at this facility was applied to the permitted sites during Yes ❑ No
the past calendar year.
AFACF 3-14-03 1
�...., 14 .sJ
2. The facility was operated in such a way that there was no direct runoff of waste from tj Yes ❑ No
the facility (including -the -houses, lagoons/storage ponds and the application sites) during
the past calendar year.
3. There was no discharge of waste to surface water from this facility during the past Yes ❑ No
calendar year. -
4. There was no freeboard violation in any lagoons or storage ponds at this facility: during Yes .❑ No
the past calendar year.
5. . There was no PAN application to any fields or crops at this facility greater than the Yes ❑ No
levels specified in this facility's CAWiNM during -the past calendar year,
6. All land application equipment was calibrated at least once during the past calendar year. I Yes ❑ No
7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon Yes ❑ No
was designed or reduce the lagoon's minimum treatment volume to less than the volume
for which the lagoon was designed..
8. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. Yes ❑ No
9_ Annual soils analysis were performed on each field receiving animal waste during the Yes ❑ No
past calendar year.
10. Soil pH was maintained as specified in the permit during the past calendar Year?
l` Yes ❑ No
11. All required monitoring and reporting was performed in accordance with the facility's
Yes ❑ No
permit during the past calendar year.
12. All operations and maintenance requirements in the permit were complied with during
Yes ❑ No
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality.
13. Crops as specified in the CAWMP were maintained during the past calendar year on.all
$. Yes ❑ No
sites receiving animal waste and the crops grown were removed in accordance with.
the facility's permit.
14. All buffer requirements as specified on the permit and the CAWMP for this facility were
Yes ❑ No
maintained during each application of animal waste during the past calendar year. - -
"I certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of
my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fines and imprisonment for knowing violations."
or
Date
Date
different from Pernuttee)
AFACF 3-14-03 2
• -%
Appendix 1. Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number ' 1 bwrh FLyt^5 1 g-91�
B. Lagoon Identification - Olrt 1 F—" hn
K C. Person(s) Taking Measurements et }' - �t l bush
D. Date of Measurements
E. Methods/Devices Used for Measurement of.
a. Distance from the lagoon liquid surface to the top of the sludge layer.
b. Distance from the lagoon liquid surface to the bottom (soil) of the lagoon:
e,
c. Thickn of the fludge layer if making a direct measurement with "core sF mpler":
F. Lagoon Surface Area (using dimensions at inside top of bank): (0. $ {acr--s)
(Draw a sketch of the lagoon on a separate sheet, list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a- Less than 1.33 acres: Use 3 points
b. If more than 1.33 acres, 0 $ acres x 6 = 41with maximum o 24.
(Using sketch find dimensions, develop a uniform grid that has the same number o ntersections as the
estimated number of sampling points needed Number the intersection points on the lagoon grid so that data
- recorded at each can be easily matched)
H_ Conduct sludge survey and record data on "SIudge Survey Data Sheet" (Appendix 2).
I. At the time ofhe sludge survey, also measure the distance from the Maximum Liquid Level t
to the Present Liquid Level (measure at the lagoon gauge pole):g3
J. Determine the distance from the Maximum Liquid Level to the Minimum Liquid Level.rJ� f
(usee lagoon management plan or other lagoon records).
K. Calculate the distance from the present liquid surface level to the Minimum Liquid Level-15
(Item J minus Item 1, assuming the present liquid level is below the Maximum Liquid Level)_
L- Rewrd from the Sludge Survey Data Sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measurement points): g •• 3q
M. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level s
to the top of the sludge layer (average for all the measurement points):
N. Record from the Sludge Survey Data Sheet the average thickness of the sludge layer.
O. Calculate the thickness of the existing Liquid Treatment Zone (Item M minus Item K): 5 .
(Note. If Item O is less than 4 feet, a sludge removal and utilization plan may be required by
N.C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to the Sludge Volume Worksheet if you desire to calculate sludge volume for a rectangular -
shaped lagoon with uniform side slopes.
Completed by `} ►. Date: - c{ - r0
Print blame J S& ature
14
Appendix 2. Sludge Survey Data Sheet*
Lagoon lden ification: _
Sludge Survey Data Sheet I u r vx FeLr 5
Competed by: Q,w 0,. Date:
Print N e J Signatur
PointGrid
No.
• • f f -
Distance from liquid surface
tolagoonbottom •
Tbickness of sludge
layer
MEN
IM
®®
r
1
*All Gri.l Poi is and corresQondiw sludge laver thicknesses must be shown on a sketch attached to.this
Sludge Surwe-V Dana Sheet.
See Appendix 4 for conversion from inches to tenths of a foot
15
ti
1-70
CIE:
01
0
{
Michael F. Easley, Governor
' William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P. E., Director
Division of Water Quality
April 9, 2003
Keith Douglas Hilburn
Keith Hilburn
1473 Zion Hill Church Road
Bladenboro NC 28320
Subject: Certificate of Coverage No. NCA278097
Keith Hilburn
Swine Waste Collection, Treatment,
Storage and Application System
Robeson County
Dear Keith Douglas Hilburn:
On March 14, 2003, the North Carolina Division of Water Quality (Division) issued an NPDES General
Permit for swine facilities. The General Permit was issued to enable swine facilities in North Carolina to
obtain coverage under a single permit that addresses both State and Federal requirements.
In accordance with your application received on January 27, 2003, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to Keith Douglas Hilburn, authorizing the operation of the subject
animal waste collection, treatment, storage and land application system in accordance with NPDES
General Permit NCA200000. The issuance of this COC supercedes and terminates your COC Number
AWS780097 to operate under State Non -Discharge Permit AWG100000.
This approval shall consist of the operation of this system including, but not limited to, the management
of animal waste from the Keith Hilburn, located in Robeson County, with an animal capacity of no
greater than an annual average of 8000 Feeder to Finish swine and the application to land as specified in
the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or
Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary,
they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a
rate of 4 gilts for every 3 sows
The COC shall be effective from the date of issuance until July 1, 2007. Pursuant to this COC, you are
authorized and required to operate the system in conformity with the conditions and limitations as
specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting
and maintaining the required monitoring data and operational information must be established for this
facility. Any increase in waste production greater than the certified design capacity or increase in number
of animals authorized by this COC (as provided above) will require a modification to the CAWMP and
this COC and must be completed prior to actual increase in either wastewater flow or number of animals.
Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and
Federal general permit it contains many new requirements in addition to most of the conditions contained
in the current State general permit. Enclosed for your convenience is a package containing the new and
revised forms used for record keeping and reporting. Please pay careful attention to the record keeping
and monitorine conditions in this hermit. The Devices to Automatically Ston Irrigation Events Form
must be returned to the Division of Water Quality no later than 120 days following receipt of the
Certificate of Coverage. The Animal Facility Annual Certification Form must be completed and returned
to the Division of Water Quality by no later than March 1st of each year.
RRA
NCDENR
Non -Discharge Permitting Unit Internet http:lh2o.enr.state.nc.us/ndpu
1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone (919) 733-5083 Fax (919)715-6048
Customer Service Center Telephone 1 800 623-7748
An Equal Opportunity Action Employer 50% recycled/10% post -consumer paper
If your Waste Utilization Plan has been developed based on site specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation
shall be maintained between water supply wells and any lagoon or any wetted area of a spray field.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal
penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual NPDES Permit by contacting the staff member listed below for information on
this process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Water Quality Staff may be reached at (910) 486-1541. 1f you need additional information concerning
this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363.
Sincerely,
v
for Alan W. Klimek, P.E.
Enclosures (General Permit NCA200000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Robeson County Health Department
Fayetteville Regional Office, Water Quality Section
Robeson County Soil and Water Conservation District
Permit File NCA278097
Permit File AWS780097
NDPU Files
—t
NUTRIENT MANAGEMENT PLAN
Grower(s):
Farm Name.
County:
Farm Type:
Farm Capacity:
Storage Structure:
Storage Period:
Application Method:
Doug & Keith Hilburn
Hilburn Farms
Robeson
Feed -Fin
8000
Anaerobic Lagoon
180 days
Irrigation
The waste from your animal facility must be land applied at a specified rate to prevent pollution.
of surface water and/or groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops in the fields where the waste
is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall be applied to land eroding at less than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are established.
4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen.
Either of these conditions may result in runoff to surface waters which is not allowed
under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor
Page: 1
problems.
6. To maximize the value of the nutrients for crop production and to reduce the potential
for pollution, the waste should be applied to a growing crop or applied not more than
t 30 days prior to planting a crop or forages brealdng dormancy. Injecting the waste or
disidng will conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. if you choose to change
methods in the future, you need to revise this plan. Nutrient levels for different application
methods are not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content
for this type of facility. In some cases you may want to have plant analysis made, which could
allow additional waste to be applied. Provisions shall be made for the area receiving waste to
be fle)dble so as to accommodate changing waste analysis content and crop type. Lime must
be applied to maintain pH in the optimum range for speck crop production.
This waste utilization plan, if carried out, meets the requirements for compliance with 1 SA NCAC
2H .0217 adopted by the Environmental Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.):
8000 animals X 986 gal/animal/year =
AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs):
8000 animals X 2.30 lbs/animal/year =
7,884,000 gallons
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner.
The following acreage will be needed for waste application based on the crop to be grown,
soil type, and surface application.
Page: 2
Feld
Hyd
Sail
Type
Crop
Cade
Yeeld
Mc
lbs N
limit
Acres
Lbs N/Ac
Residual
Lbs N
/Ac
Ibs N
Required
Time to
Apply
3
1
NoA
B
52
50.00
3.40
260.0
88C00
Mar -Oct
3963-3
2
NaA
B
5.2
50.00
4.80
260.0
1248.00
Mar -Oct
3963-3
3
NaA
B
5.2
50.00
4.80
260.0
1248.00
Mar -Oct
3
4
NaA
B
5.2
50.00
4.80
260.0
1248.00
Mar -Oct
3
5
NaA
B
5.2
50.00
4.80
260.0
1248.00
MarOct
3963-3
6
NoA
B
5.2
50.00
4.80
260.0
1248.00
Mar-Od
3
7
NoA
B
5.2
.50.00
4.80
260.0
1248.00
Mar -Oct
3963-3
$
NoA
B
5.2
50.00
4.80
260.0
1248.00
Mar -Oct
3963-3
9
NoA
B
5.2
50_00
4.80
260.0
1248.00
Mar -Oct
3963-1
10
NaA
B
5.2
50.00
3.53
260.0
917.80
Mar-0ct
3963-1
11
NoA
B
5.2
50.00
3.53
260.0
917.80
Mar-0ct
3963-1
12
NoA
B
5.2
50.00
3.53
250.0
917.80
Nlar-Oct
3953-1
13A
NaA
B
5.2
50.00
2.19
260.0
569.40
Mar -Oct
3963-1
13B
NaA
B
5.2
50.00
3.80
260.0
988.00
Mar-Od
3963-5
14
NoA
B
52
50.00
3.88
260.0
1008.80
Mar -Oct
3963-5
15
NaA
B
52
50.00
4.13
260.0
1073.80
Mar -Oct
3963-5
16
NM
B
5.2
50.00
4.38
260.0
1138.80
'Mar-Od
3
17
NaA
B
52
50.00
Z97
250.0
772.20
Mar -Oct
all
all
NckA
K
50.00
73.74
50.0
3687.00
S449H
Total 73.7
Available N
*Difference
22859.40
18400.00
-"59.40
-indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer
annuals.
*A negative number reflects the total lbs of additional nitrogen needed to achieve yields on
acreage listed in chart. A positive number means additional acreage is required to utilize the
nitrogen produced by the farm.
NOTE:
This plan does not include commercial fertilizer. The farm should produce adequate plant
available nitrogen to satisfy the requirements of the crops listed above.
The applicator is cautioned that P and K may be over applied while meeting the N requirements.
In the future, regulations may require farmers in some parts of North Carolina to have a nutrient
management plan that addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed
through grazing, hay, and/or silage. Where grazing, plants should be grazed when they
reach a height of six to nine inches. Cattle should be removed when plants are grazed to a
height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care
Page: 3
should be exercised not to let small grain reach maturity, especially late in the season (i.e.
April or May)_ Shading may result if small grain gets too high and this will definately interfere
V with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen
being utilized. Rather than cutting small grain for hay or silage just before heading as is
the normal situation, you are encouraged to cut the small grain earlier. You may want to
consider harvesting hay or silage two to three times during the season, depending on the
time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late September or early October. Drilling is
recommended over broadcasting. Bermudagrass should be grazed or cut to a height of
about two inches before drilling for best results.
The following legend explains the crop codes listed in the table above:
Crop Code Crop
A
Barley
B
Hybrid Bermudagrass - Grazed
C
Hybrid Bermudagrass - Hay
D
Corn - Grain
E
Corn - Silage
F
Cotton
G
Fescue - Grazed
H
Fescue- Hay
` I
Oats
J
Rye
K
Small Grain - Grazed
L
Small Grain - Hay
M
Grain Sorghum
N
Wheat
O
Soybean
Lbs N utilized / unit yield
1.6 Ibs N / bushel
50 ibs N / ton
50 Ibs N / ton
1.25 Ibs N 1 bushel
12 Ibs N / ton
0.12 lbs N / Ibs lint
50 Ibs N / ton
50 Ibs N / ton
1.3 Ibs N / bushel
2.4 Ibs N / bushel
50 Ibs N / acre
50 Ibs N / acre
2.5 Ibs N / cwt
2.4 Ibs N / bushel
4.0 Ibs N / bushel
Acres shown in the preceding table are considered to be the usable acres excluding
required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas
not receiving full application rates due to equipment limitations. Actual total acres in the fields
listed may, and most likely will be, more than the acres shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and will require precautionary measures to
Page- 4
prevent over application of nutrients or other elements_ Your production facility will produce
approximately 0.36 pounds of plant available nitrogen per animal per year in the
sludge based on the application method listed earlier.
If you remove the sludge every 5 years, you will have approximately 14400.00
pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the
rate of 300 pounds of nitrogen per acre, you will need 48.00 acres of land. If you apply
the sludge to com at a rate of 125 pounds per acre, you will need 115.20 acres of land.
Please be aware that these are only estimates of the PAN and land needed. Actual requirements
could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and
applications.
APPLICATION OF WASTE BY IRRIGATION:
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation
such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil
structure, soil texture, water droplet size, and organic solids. The application amount should not
exceed the available water holding capacity of the soil at the time of irrigation nor should the
plant available nitrogen applied exceed the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the
producer and irrigation designer to ensure that an irrigation system is installed to properly
irrigate the awes shown in the preceding table. Failure to apply the recommended rates and
amounts of nitrogen shown in the tables may make this plan invalid.
The following is provided as a guide for establishing application rates and amounts.
Tract
Field
Sol
Type
Crop
Application Rate
irdhr
Apprwation Amount
" inches
3963
all
NoA
BK
0.50
1.00
"This is the maximum application amount allowed for the soil assuming the amount
of nitrogen allowed for the crop is not over applied. In many situations, the application
amount shown cannot be applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must
be removed on the average of once every 6 months. In no instance should the volume of the
waste stored in your structure be within the 25 year 24 hour storm storage or one foot of
freeboard except in the event of the 25 year 24 hour storm.
It is the responsiability of the producer and waste applicator to ensure that the spreader equipment
is operated properfy to.apply the correct rates to the acres shown in the tables. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid.
Cali your technical specialist after you receive the waste analysis report for assistance in
Page: 5
determining the amountef-ante per acre and the proper application prior to applying the waste.
Additional Comments:
Poultry waste or commercial fertilizer may be applied if available nitrogen is not adequate for
crop needs. if applied, records must be kept and PAN listed in plan must not be exceeded_
Page: 6
NUTRIENT MANAGEMENT PLAN CERTIFICATION
Name of Farm:
Owner/Manager Agreement
Uwe understand and will follow and implement the specifications and the operation and
maintenance procedures established in the approved animal waste nutrient management
plan for the farm named above. Uwe know that any expansion to the existing design capacity
of the waste treatment and/or storage system, or construction of new facilities, will require a
new nutrient management plan and a new certification to be submitted to DWQ before the new
animals are stocked.
Uwe understand that I must own or have access to equipment, primarily irrigation equipment,
to land apply the animal waste described in this nutrient management plan. This equipment
must be available at the appropriate pumping time such that no discharge occurs from the lagoon
in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land
according to this plan at the appropriate times and at rates which produce no runoff_
This plan will be filed on site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner.
Signature:
Name of Manager (if different from owner:
Please Print
Signature:
Data
Name of Technical Specialist
Sonya Johnson Barber
Affiliation:
Harvest Net, lnc.
Address:
P.O. Box 32
Council, NC 28434
Tekphone%7
(910) 645-6758
Signature:
Page: 7
7� State of North Carolina q7
Department of Environment, Health and Natural Resources O
Division of Water Quality
Ei DD Non -Discharge Permit Application Form
(THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL)
jO10M7
General Permit
Rmisapplication is for ne
Animal Waste Management
with this application
Liquid Animal Waste Operations
w or expanding facilities only. The design portions of the
Plan (AWMP) certification form, Part II, mast be included
prior to the application being accepted as complete.
Application Date: v r Z— 97
V-)
I. REQUIRED ITEMS CHECKLIST CT I
Please indicate that you have included the following required items by signing your initials in the space provided next t?each,-3 == m
item.
iInitials r"
1. One completed and signed original and two copies of the application for General Permit - = ci rn
Animal Waste Operations; EE
C�
2. Three copies of a general location map indicating the location of the animal waste facilities and
field locations where animal waste is disposed;
3. Three copies of pages 1-3 of the Animal Waste Management Plan (AWMP) Certification Form,
CP
including Part ll (Certification of Design Items A-F). If the facility does not have Part II of the
AWMP completed, it must be completed prior to submittal of a general permit application for
animal waste operations.
4. Three copies of the Animas Waste Management Plan (AWMP) used for facility design.
II. GENERAL INFORMATION:
1. Farm's name;
2. Print Land Owner's name: C1�/7-F#'<<^J90RA)
3. Mailing address: _ 1473 Z1oA) }4-LLt. L-WAU4 RD.
City: �G611�oa2D _r _ State: �- Zip: Z932o
Telephone Number: ( lO } t0`'t9, ;u o'Z—
4. County where farm is located: RDB 5DA) _
5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy
of a county road map with the location of the farm identified): 59- 193o SaUTv� OF
5-r. OA-ULS
6. Print Farm Manacer's name (if different
7. Lessee's I (if applicable;
from Land Owner):
please.circle which type is list 1 ).-
��QOWrJ's IDE CPtttoWAA �0.
FORM: AWO-G-NE 3/21/97
Page 1 of 3
• Y
ERATION INFORMATION:
Farm No.: (county number); (facility number).
Please complete the table below as it applies to your facility using the certified design capacity. The "No. of Animals"
should be the maximum number for which the waste management structures were designed.
Tye of Swine No. of Animals TypLof Poultry No of AnjMals Tyne of CattleNo. X Animals
0 Wean to Feeder 0 Layer 0 Dairy
Feeder to Finish 9000 0 Non -Layer 0 Beef
0 Farrow to Wean (# sow) 0 Turkey
0 Farrow to Feeder (# sow)
0 Farrow to Finish (# sow)
Other Type of Livestock on the farUi: o. of AnimalsL
3. Acreage cleared and available for application: 1y ; Required Acreage (as listed in the AWMP): 7S
4. Number of Lagoons 1 ; Total Capacity: 7-38(o50 2 Cubic Feet (0)
Number of Storage Ponds: ;Total Capacity: Cubic Feet (ft3)
5. Are subsurface drains present within 100' of any of the proposed application fields? YES or O (please circle one)
6. Are subsurface drains present in the vicinity or under the proposed lagoon? YES or O (please circle one)
7. Does this facility meet the siting requirements in Senate Bill 1217? (Swine Only) ®E or NO (please circle one)
What was the date that this facility's swine houses and lagoon were shed?
What was the date that this facility's land application areas was siled?
IV. APPLICANT'S CERTIFICATION:
I, _ Ai ITIf ,QJi/_ (Land Owners name listed in question II.2), attest that
this application for _ _ _ (Farm name listed in question H.1)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application are not comp] ed and that if all required su porting information and attachments are not included, this application package
will be returned t e t omplete.
Signature 4 Date
V . MANAGER'S CERTIFICATION: (complete only if different from the Land Owner)
I, (Manager's name listed in question I11.6), attest that this
application for (Farm name listed in question 11.1)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application are not completed and that if all required supporting information and attachments are not included, this application package
will be returned as incomplete.
Signature
Date
THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS,
SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NORTH CAROLINA DIVISION OF WATER QUALITY
WATER QUALITY SECTION
PERMITS AND ENGINEERING UNIT
POST OFFICE BOX 29535
RALEIGH, NORTH CAROLINA 27626-0535
FORM: AWO-G-NE 3/21/97
Page 2 of 3
ON OF WATER QUALITY REGIONAL OFFICES (9/96)
Asheville Regional WQ Supervisor
59 Woodfin Place
Asheville, NC 28801
(704)251-6208
Fax (704)251-6452
Avery
Macon
Buncombe
Madison
Burke
McDowell
Caldwell
Mitchell
Cherokee
Polk
Clay
Rutherford
Graham
Swain
Haywood
Transylvania
Henderson
Yancy
Jackson
Fayetteville Regional WQ Supervisor
Wachovia Building, Suite 714
Fayetteville, NC 28301
(910) 496-1541
Fax (910) 486-0707
Washington Regional WQ Supervisor
943 Washington Square Mall
Washington, NC 27889
(919)946-6481
Fax (919) 975-3716
Beaufort Jones
Bertie
Lenoir
Camden
Martin
Chowan
Pamlico
Craven
Pasquotank
Currituck
Perquimans
Dare
Pitt
Gates
Tyreli
Greene
Washington
Hertford
Wayne
Hyde
Mooresville Regional WQ Supervisor
919 North Main Street
Mooresville, NC 28115
(704)663-1699
Fax (704) 663-6040
Raleigh Regional WQ Supervisor
3800 Barrett Dr.
Raleigh, NC 27611
(919)571-4700
Fax (919) 733-7072
Chatham
Nash
Durham
Northampton
Edgecombe
Orange
Franklin
Person
Granville
Vance
Halifax
Wake
Johnston
Warren
Lee
Wilson
Wilmington Region. WQ Supervisor
127 Cardinal Drive Extension
Wilmington, NC 28405-3845
(910)395-3900
Fax (910) 350-2004
Anson
Moore
Alexander
Lincoln
Brunswick New Hanover
Bladen
Richmond
Cabamts
Mecklenburg
Carteret Onslow
Cumberland
Robeson
Catawba
Rowan
Columbus Pender
Harnett
Sampson
Cleveland
Stanly
Duplin
Hoke
Scotland
Gaston
Union
Montgomery
Iredell
Winston-Salem Regional WQ Supervisor
585 Wauvhtown Street
Winston-Salem, NC 27107
(910) 7714600
Fax (910) 771-4631
Alaunance
Rockingham
Alleghany
Randolph
Ashe
Stokes
Caswell
Surry
Davidson
Watauga
Davie
Wilkes
Forsyth
Yadkin
Guilford
FORM: AWO-G-NE 3/21/97
Page 3 of 3
J
OENGIN },♦IT
-4 AH'rrn: 24
BE
GE ` EL) L
F ' ` ► -' KEITH HILBURN - GROWER #335
10 - 800 FINISHING
STATE ROAD #1930 - ROBESON COUNTY
All
oueurr/ \
Q aoc- a �-
Y a �
�� tcoa b1907 192, 19 1 1923 f �ooa
4
2,1
-5 1976 D L Tolars-1
Q
t� 20 , 100!
Z 0• �� 1.8 v
p V
191
1! 190a ry 19E3
F b
� l97 b •1
rSh 1920 - 1927.
Cy � i477
80� Z �% �.1.-• 907� l
197a
4
�7 Oakland ■ 192E
„ I9?� i
\\,1+ 1 � IDE4 Y 5 6 1046 Y_3 , 979 •• !DOS
.6 919 •-�. .-:
1 776 / i for , f I ` .i .
7� 1 9E0
1 n2a FAS ` fi a 70;
LL 33 P r{� '" "St "PALii 2041_ 1
�t0l.1, 9 C l Y�•
1971 1�
.. 9' �. •'f,T _ V16 1006� D
�y711. f 193T "4j 1971 ro]7
1773 .r ti. 1979 o. 1Y7. -a
z �
;S 31 d �! .DDa a \ I. 1977
]
POND l. _ 173
33
DIRECTIONS : FROM ST. PAULS, TAKE HWY. 1#20 TOWARD TAR HEEL.
TAKE A RIGHT ONTO STATE ROAD -01924. TAKE THE THIRD LEFT WHCIH WILL
BE STATE ROAD 7"r"1930. FARM ENTERANCE WILL BE ONE MILE ON THE RIGHT.
MAILING ADDRESS: SHIPPING ADDRESS:
DOUGLAS HILBCLRN DOUGLAS HILBQRN
1473 ZION HILL CH. RD. STATE ROAD m1930
BLADENBORO, N.C. 28320 BLADENBORO, N.C. 28320
(91.0) 648-21.02
6R•�v!'. S OF CAROLINA• INC
303EAST COLLEGE$iREET • PO BOxa87 vi�RS=::.r1C 2a398-0487 • OFFICE. (910)293-2181 - FAXA91Q)293-4726
FRECEWED
TABLE OF CONTENTS
JON 10 1997
Cover Sheet
FP`E d a�Y
��.
Site Evaluation
REG. OFFICE:
✓
Waiver(s) (if required) 146-,4L7-)+ IDEpr..)
✓
Nutrient Management Plan
✓
Soils Map
✓
ASCS Map
✓
NRCS Waste Application Specifications
Topographic Map
FIoodzone Map
Emergency Action Plan •�- f� r ,-I 10
Lagoon Design Specifications
Lagoon Constriction Specifications
Lagoon Operation & Maintenance Plan
Lagoon Marker Specifications
Seeding Recommendations
✓ Lagoon Classification Sheet
J [ti s . e
Soils Investi�ation Sheet C /
- v . Operation Layout
V Excavation & Fill -Requirements
61.1
DWQ Certification
Azzi.ilial Waste INIanagement Plan Ce�t�ification
(¢Ic=sc rf: c crprint all iafcc=HbE-,1 'dc no shpa-turL)
Existing or Ne�c or = E, aitded (Please A oil- - -
Name of in arm.
F�T C6Fi C Facaicy No:
REG.
Phone Na: 4)o-bq8-21oz
hQH±g ddAsS 1413 ZlciJ RILJ— RD. BLAb i4oAD c. z83za
Counra Fa. ! is IcC3._:: Iri---T?�
Please a- ch a C. Y Cir 2. Counr f road i%2o Mich loca►1or: iC:. and C_sc;zCC below (Be sp Cii?C: road
r:a_. es, rile: es, e.c): *119 30 So aF Sr. p1W Ls
Qaeradon Description:
T qe of Swb. z NO. of A.r., n=11
C We= :o =G----
1 CCC'w_.... Fl:ash F, c: C3
Y'1 ---- w :v `Vz=
Z! : --n—.v to z:s�
Type
CO Layc:
C2 Fr ums
No. ofAr .-=-1- Type of car.'e
Q Oziry
:]?C_:
Na. ajar...- Lr
O :' i - T%•ve of L:. e: nc : lv:::.: er of AA:;. ---
De::g':
Ac-.: sge =.vatla; l e for A = of adan: J 1 10. D t�C L`;:4"� A.= eaCw:
N�-:?e: a ac�crs Sc� _� Pones 1 gat ; C_: ac ��: �3d65o2 Cubic Fee: U,3)
If
YES or(7tiQ (please Circle one) }�
I.1 E . —_— =I:.] P:tse Ir, the Li of t LA GO0 o+L SPIRriY r f�_.L L C:..Z:.e one)
J#''�aaaYx:)a zs xxx a: x,{as�r as axa.���#?i ata:aaMa ana. arssa�zittzsxsx:ia#z�:s�..i+a�a�ri �+.a a. a. �.x �.yxaasa.._aa a.a aca:
wner
Mazam
greament
I (-C) v:. :{ on: __c=C .=J-:! z::C: is CCn:-_. =d vI_ CC 30A rqc chin :_;. I (we) i:'dz:vand 7C�• :GC �Lt
the r.. _= _�i _y _t 4 �.. a �'C �=� :Jill
i_= _ a__ rCv z :z�- v.•..�_3G_ .. pig: For t.,c _... �a.:.=_ sca
I (;-e) !�;.o that =y Ci.;=Siam ;C L;C _..:S:_ :g dcsiln cz;ac-.: Ct LLC -a=- LC1 =GCi ar-d
er :C:S r_C:... of mew facHiucs :jiti ItC,,:_w -4 a �G' CG._L'"t cG to be sC: � -= to L!:C Di'+15ivG CC
:_ a;' TZC s i::Ck= I ) ':_-:S'-'...:G '..--' _.C_ �...:.°t ir'.•G CO dsz::? Z: bC laynAI
wzs:_ S:Ca-- C: s; szm= to Surface W?.E=:S Cf 'hC sm,: _.t�:C:r::; T?- - ---=�--Z+C:;rvC",=C: C:
C'JGC..GSS SGVC._ tL-1-- L'_ MS- . 5:C:� .r--$C .^.0 be :i::-74:..CIY !.0
E ruz-Gti of FJm.icCL: i and :+ mrf rust z:-;--s =—;S: a using
s�.Ci S d_'JCi^__'= yy .LcRCSCu:.CS CCnSG. ^.L'Cm SC: zco Tic . l—^. am! : .:ill IC f1 d C.' 2= = 3C NZ
C --c of E_c_! cal azd ;`a -: Cecsc;•ranon Disc c_ I { JG} cep+ mat 3--mcdzur'_cn c_s: be by 3
-.d s - ._..ed to the Sc'sl • ..d G=.__
to Di'f cc cc•a .dyc�ca (: _ ; : v� Cz� :s C!;:_.Z _') 60 days of a Et!c
—
Na:,:e of �ian_���(if c'_if:ere:: f.o; ate•;:�=):
Si�grl? Date:
AWC — 7=nuz:y 1. 1997 1
D). Application and Handling F4uiomeni
CFze.^.0 rkc cr7craFr.'c:t bo a
Lai
ILI
I_
0
.
a
Existinz or ex agdinz facility wirb, existing wastt application enui mn nt (WUP or n
AnimJ- w s:t application) equipment specified in the plan has beta either Picld cr..libr:.ted or evaluated in
ac,ord_nc_ with existing d=l,n chain and tables and is able to apply waste as aecessa.ry to accoralrcdatc the
Writ_ M' !.aQ-meat plea: (vtiving application quipmz:a caa Cove: th+e aras required by the plan at rats actto
exct'�d eitt ^ : the Specified Il daulic OC nat ica a t a'_le v a.e
" Y t loading rags, a sc,:e,. for ti�.sr., of appIic....o¢s Ezi.s b�
es sbI1S:'.0 ; CC �uired buffers cza be m z- Lnized and ca—H10"M ca a-d adjurzmeat gui ,^cc a-,-- ccr:=ze:d as pan of
>
sgecitte'_ in t:`:e pig h3 beta d
ac=Cr--ada:e tare Wasee Lan c: t Pia-.; (proposed a_pl;czdam eeuiy
at ;aces not to exceed eicht: the SJCC:;red hyd:aetic or new_ cat
8_plic_t:OCs has bet= estacilsi:ed; rc :L';c i buffers cC? be
eCct�:.ca as pa:,
as acc_ssarf to
-L,L-: by the
�. pn•�i=�Lc are
�a�ecdi-iYnat tiStil� Ss72y Ef: c?tiail. (WliP or I)
Anim -r waste application czt:iamcat specified in the plza has be== scie ttd to apply was:c as nec=sszr-f to
accGrr .cdztc the waste carana;eWe^t pIzn; (proposed applica Boa a .uip=-c .t czm core; rye area r:c`aired by ;he
pla.^i at rates not to cxc:=d either the Specified hydraulic or nut_-icrc loading rates: a schedule for '--t�:I; of
2 _ IS_CLIS has hGC,^. CSC;i7ll5 .:; I3L'CC:S Ca: be i..C1IICLioer': Cj.'IOCh.'CG and adjL'StmC.^.t,'�I'..—c are
C^ri�,__.. as pa.: Of the pearl).
NamT e of Technical Specialist (Please ?�� :):Y R. Cry ar S.J.'ti PV or
E
A�Ita'�oi:: `� Wa.a•4 Ivan S..,IYs.,,{ �tr✓��C`-f Y..-4. _
Add:ess" igency): 3a3 Cl•'.. 9/o Sfp _2To3
SionL- : Dzt_ G /( / f r; _
E) Odor Cont- i. ?izsec` Control- Mortality F?r.aCennn.t and Enter-=_ncv a ctiori Plan fSD.
ST. VV ?. RC or n
The fa: this fzc_ir;J - C',-,es 7- Wave c-— cc� C.., dc_ CcC= I C•ec;d
„azz C'ecklis:.cad Zr E y .—t.'.c f : tC SC . ?!mr— SO .S _ Of bcCh echo and icse-
r b- CVaIi pled wit' tC t ;5 and h Best `��ha�. P-aC c ;f'..._i_, G.S oral
SCSI
:51. a Ct :iCCS t
N12-- _'.__.-:t ? _c:iCcs to Cc!:C:CI lascc:s :. _ ___ : SCIc_.Cd a^.d s cl_dcd ;z t::c ':rasa W°= _ _._ OI-=. Bath :he
Name of Tech:nic_I SP,ecia?ist (PIea:e PIi.-:r): Qj—Mnn U So r}
Af=1:t_.ian:
Add;essy c.. 1): Phone NO.:
SiSnaa.,rO
F) Written NoZce of N-Fm or ExaandinQ Mine Far i
ate:
The folio-ing Sig arsrt block is only to be cased for ttely or erpat dlna s ire farms at beep cars c=ion after June
21, 1996. }[ the f3Cilit;J was built before Teae 21, 1996, w'rem was it ccru:::7--,cta or Iastt ex -pawed
5- r �, ^a = . ` - trod 4 '3 ,i o : c: _ d ail rcee. a+arcs
I (WC) c=--: f Lt.:" . (%we) have aE7== C :o C C c: u; czr: �. z.1 4oizia- rLCC : f 0 i. Y :f
trine OUZ r:OLD J ICC ter 3C:oS3 a pL 7IlC rn,�`. st=_c_ cc rig wwy l-cm this new CI SGri.^.a S.rr� c f=� Y Le CC CC= +:as �
eor.:rliacc_ Wit" Lrl=:cq __=ears of N' CGS IO&SG:.. A eccy of CLe acdc_ and a Iist of the roper f cwwczz acdE- : is
a=ch cd_
Name of L
Signature:
Name of M nager(if differvic frcr;, aw-ne;):
Sibriatu-e Date:
AWC - January I, 1997 3
77 Technical Specialist Certification
,C. As a t`chnIcz!stc_;: Disc dcsi� tack by the North Carniina Sail and Waster Corscrrat as Comr=ission pursuant to 1Sq
NCAC 6r .0005, l cc_:ify Lh=c the anir..t_l waste mana;enc-t Systc= for the fm.-= aaraed above bas as ani=al ware
that :: =s or ezcc_ds sc ndz-{.s w.d s: r_iicca-ions of the Division of Eavisnrrm-imi'Nianage=cat (D r)
as s c_ii:ed in 15A NCAC 2H.021" azd the USDA-Natur2i Resources Conservacan Scr-4c_ (L RCS) a_ dlor the North
Cm-olit_=_ Scii :r:'d Wait. Carsc:-ezdan Cow,= issioa pursuant to ;5A NCAC 2L.0317 and 15A NCAC 6r .0001-.0005. Tae
follow;_;-:C-e=Ls I.--- ire?LC!Cd ir. the plz'_ as aCC1ic:.b1C. W_ia csch CZP_-gery d=si;nat=s a te:�nicai spr_ialist wi:o r,,�y
sign eac:; c_... tr::CC, (5D, 51. W%P., RC, 1), tLe tecu;.ical s_ c_i1,-'is: shauid aaly c=:uiy� pars for which they are t�hnic�y
l E� E C.1� '� bpi►*
li CARi�p p �t1y OI/ I*,
Mrt.°no '7
H. Cert�f cation of Desib n J U'N 10 1997 a��� ssro� 9
ao
A) Collection. Slor_Ee Tres`�ent Svsterm Ff,:� 1 F-V7s~� SEAL
C).cck ti:z G77rDGr ::_ cc;.• �'1 . os^`aCE k k /i��4�� 8
Q 1 .:'5C:fi� €ar�':J �:'rC'IQL: r�C�3C (5D o� �'%U� oaap`pC{���� 000°�$
Sc_ra,e is ade, ua__ for ccc-a%ca capac'ty; s:a zee capability eocsis:c:t wiN�EfiQRt ;, A
_ew exp2n�e or rnmFzczed fac Ew (SD)
- _ 5z9ra=- 2.,Ct t:_ =C:t 5:. 'u=5r SL'C:. i..5 bLt not *',:{0 CO.11.Ott SySte:.S. Ie� GCS ^+'igCZdS,
have bczz d_-z:4 ,c-^_ to ra t cr cxcztd �_ -mu ,r --
.. C:.= L � S'�.C___1 Z.
p 1r=:ile Oi 12CuiiiC 1 5 2GiSTjst (pleas� �*iC): r� Q 5�+ � F•
Add- eS:(? ae^C }: Ll..ri w�� c! SF C�..��.s /t!C Zs 31d Pi?Q?'iz N3.: %/: - S'�G— Z7c�3
Dom:_
B) Lar.�- Annik:at on Site (ZVL7P)
i.._ ^'^V: CS :C::.'�...-L� SG^"..rrt:C.'.s CcL, fft 7,): a rcu—L^ a. CC t 0f l2 d f ar wzSt_ L"..:—e-ai'Or-; C: -aSCC=:- LS
i-
SL..=Cit iC r .135:_ =az agC... ..-. Ci'1&L G wC L
NL::2 Oi T ec'Oizika1 5pec1a115t (P1e_se P nr}: � I M rK P- V I1 S0j
S o f OAeourJA C.
na
C) Runo- !�ott-015 fr
r
C. 213g4
t'_ci et exteriorICtr (SD GrWur or RC)
:: 5 i,-•_:CV dytS zat C^. �".-�•• ��_V G.:C�.'-.r Icts.
i1GC:C G.: 10 29i /I o 0
T- Ii- wits-zrAr<Gr lots (RC)
run ct: Gt pCi.0 ..7 ll L.i 1'_L_ =� =C.. z.Vy SC �z---= Lwc..Ve =a d ts=_:a
A_:i1t3�_G%
Ar4c:cs-'_ ��� PhOre Na.:
:,
SiSt:ar�:
Awc -- 1_-_ 1,1997
2
ace-
111. cernpcanoiz of installation
A)C-ollection,Stora.c.e.Tre3tmentlnst:allation
New. exz)amded or retrofitted Facil i[v— (SI)
Anim: J : s:c stor _t acd.treatment structures. such as but not iirsc_-3 to lagoons and ponds, have l:r_a insL-Md in
ace; rzizzC: with the accravCd plan to i::etc or exc:d the ryi Imura a=d specifications.
For e,:s`n; fie=:I:tiet wL'FzoLt retrofits, no is necessary. .
Name of Technic=l Specialist (r Iese p- t):
Phone No.:
Sim �aCL,rC:
D2tc:
B) Land ppl catidri Et,} (W P)
Creck :i a Paz
Q !'he 5;r'SIc::I IS In place on all Ia_nd as specified III the ZnL al waSiC u znagtment plan.
Condit;or!al Approval: ail I=d as s e sled in the p€aa :s cic_•cd fcr oia;ci ; the =painla systsm
IS s ec:-:a in th-_ :+as:, •ctilizzc:ec U.1an c .. •tZbl: L a aced t.�ic ok•r._. h:s car.:.:tic_d to titablis:: the lr...s o t be.' tS s � c.. ,-
tie;=—::o_ =s sixci-ed in tine pla^ by the proposed cove: crop, is aacrc; riam
fer ca.z_ E:: V ith the us��r:�iz:riou pIza
CI r_so check- th}s box if P.Dvroori-tc
11 _ cmrvincr SVSt_... IS 5:,,_.5e''. in the plan 3pt be es=bi t •cad an newly cIzd_ Te_d ,;i ti^w 30 days
cf' s c,._ cz*_==• 'mac a4r�e: c:s _a�.i[ r� Cots. z; .r.�t �. c -p fu. _.-S;oa cca i;
Name of Tecu.:icai Spec:alTlt
-
r�-.d FLrCS5�L` c•�C� �: Phone IN
Siva.Daft:
This following sicna:u-e bloc'--, is only to be used tivl:en t:j.e box for conditional approval in III. B
above has been c .coed.
I (we) Ce:': f L S ! (wC) �iC C.� �i:'� :C CS C�:LSC th= C inn s-ys=... as S�CC:i 2; -y (ou'r) w?-s:G u:iii 3ti 7G t7I�7, laad
if apprrrate :n zs,.1,Cr C:vsic: C.^.. ,L a--d will sub . to i E,1 2 .'d�a� `L'C QI CC.^��';•(C;: n ::gym a
s S r1 S: i"W, : IS CC.__��* - � r G . v C e^.cld - i _.1'aL-0 T (':+C)
r= s �C•L'C ..� [i d . sp in C:.0 C %C:.tSCG=. _
subs u: =s vc=fi _.. ,. is a vial-`c oc .:tc wzs:_ ,_A.-a,C=_nt pl.; a.d W M n:hjCn_ — (us) to a.a
rC:Cn frLi~ D'EA
,N- ' :Ie of Lard Owner .
Sianature:
Date:
i`-ar..e of'Mar;a;e.m if diffe:e:t Ear: ow•ac ):
Si; Iatu' e:
ASZC -- jaru--rr 1, 1997 -S
Date:
Q Runoff Controls from Exterior Lo (RC)
ac'liry with cxzejor lots
MC' -hods t0 r..ini Zizc the run Off of pollut: -Its f:or.I loun-ging and heavy use ---Gzs have be;a irs'=:ilr+ as specie
is the plan.
Far fcc-H-eies w,.!hoLt ewterror lots, ro cerr��cet.'ott is necesscy.
Name of Technical Specialist (-please P-H ic):
A=i?iaticn:
r_tidress(? gcalC;-): ph arc No.
Sim a2rc: • Datc:
D) A fication and Han=dlincEatriornent Tristallation CWUP or I)
Check the e�prer,-'_r black
Lrd i.Z^-c"�_—Z S-0 r]'.d 1= t:G ol�: is GC SitC ?• 1 i=V for use.
zz:d =_'_Sim._ :C = '_�' 'ZIS L,vc Dc^ zovi6ed Co Le Q'�'Ce:S z=d Z:: CQ=_,,rI^...'� van t1he Iz _
- ..C�, as yQ
e=..^.1=_1 zs= apt Ilc3r�Ga '—..d hzrd c t - a has not be_� 1Cr,21le� he wne.
_ lilz, ea Iaa-'r;it speCtl:i� in the gI z 3::: u:_ o
I S ri37C5."{ Ie35i%c or i.^:�d tan'f 2-pCliCLC1QC z-^:d I125 rtiYiLa' 3 Sl_p"d C'n"n-C:: GyLr1:RGCC sr G:,r.,zd t1 L7e
CC�t._;t ,1_"_ts With tar':_ i��l:_i. ^.CS of tie j?i.^._1i iez'�`.Gd I?u5t.S can be r:.ChiLl-, ea; CC.ii —.,;oa a,-d
24j'_sun-_CC quid_== I"2v-- bC_C avid : to Le o Fnc s and = can'uun� as pa; QC _hc YIi_C.
Q C0n=iti0Aal app rOYYl. n:. ==1 C-3 isa n z_d s tdliz, _ _c _ct s:-^a l - ,_
h_es:, .
,ter t- o,:� -� -,- - - �- _ts F�.-ecs z.. +.+iil � Qa si ., z^.d ins:=i=�� by (� '1�y1 _�j: .._._ is __ s.LV=z- to
I;CIC 'fie was-z_ CCOI the ^..e C is .=5'= I1edI I^.d w:tIl t%_ Wz :_ cl--I ce Me
'-_ZCP r SYS:_._ CCnC�'we.^� in C= rl:: 2=d C='IC.__Qn Z:.� ZC�LS::'.e C �'i C.:_ ,� _ SJeL:�YiCe:. CC LE
G__i =ram CCC�.'IC 2s -2,r a....e plaz.
N=e of Technical Specialist (?I se
Add. rnsc ):
T--ne folloNv, v c,Cn-jt7Tre bloc- only to ba used when the box for condi'loa.al approval is II D
above has been c'ecked _ -
l^�� ? i��C //Zr - nZ a 2 ter ' a___� C�rri7 C ci 25
tQ ill' L.� G.u:::� '++�i� 1:J .._-..G:- r: �:4:: _ .._
S..e=Inca •;a :7- (c,,) Wa.S:c rZ7 z:,2 C _I:.: - `r+ ' ;: C _ _C1^ _-C1.VC� •Z:C•lic$CaTii::C.'r.
' � ''l? z=:C '5t_o:::l o i3 �� z-;'Trra G` - _�.
{rar: a 1 _C __cal 5 cc}3 st wichi r C 1 ,air 2 r _ --- s�c_;r�c.. rl t:... cLi,. 1c.Q : cc�I_.c_..a,..
/ \ .�i.7+ r��� _'•t� •� Tt �T r r� ri' 1w .="w r^}_Z.. ►._-sue _{}.'T ?. 1�'�i cc: rnt
^_S'+c::. card s Z Vi _",O Ol C:.r w �:_ rza:ac .. _:: _ and. Sub'}___ _.
(us) to z--- 2Ct1Qr1 F.o= DE'Nf.
Narrre of Land Owner :
Si=zrur e: Dc�_ `e .Name of �Eara,-e: (ii eif=e:_at for:: aw,.c_):
Si�atz� p•
Date:
E) Qdor ContrCl. rnsect CO<<ti of and `jar gift, manucement (s 7. j'vr7p. RC Or n
c.: -c a �F. :r. T 7T 3 e a led ri -:ate naT !�C
M _ �oCs to cor::.�l oda:� ��d i^sc-ts as s_ _ -- it the Plan. have b c:l i,s�._.. a= �=
i7flt"=]'ij Maa___ tat SYSt_:. 2s St*-_ P!an ,:as Ziso bcC1cd $:.d is Gc C2::Cu--1_
Name of Terhl:i=I Sgecialist (Picase Fti.nc):
Af:1izT�an: ___1
r-sddlrcss%'�-'..c�-acv): p,lane INQ.:•
Si�•rtct�; rc: � Da:c:^�
A1YC — ,far.. .-71, 1997 5
Please return the completed form to the -Division of Water Quality at the foiiotijing address:
Department ofEnvironznent, Health, and Natural Resources
Division Of Water Quality
Water Quality Section, Compliance Group
- P.O. Box 39535
. Raleigh, NC 27626-0535
Please also remember -to submit a copy of this form along with the complete Animal Waste
Management Plan to the Iocal Soil and Water Conservation District Off —Ice and to keep a copy in
your files with your Animal Waste Management Plan.
ANVC January 1, 1997
1 6.
I
NOTICE OF INTENT
THIS LETTER IS TO SERVE AS WRITTEN NOTICE TO ADJOINING PROPERTY
OWNERS OF THE INTENT TO CONSTRUCT. THIS NOTICE IS PART OF NC SENATE
BILL 1217, WHICH CARRIES OUT MANY OF THE TECHNICAL GUIDELINES AND
SITTING REQUIREMENTS AS RECOMMENDED BY THE BLUE RIBBON STUDY
COMMISSION ON AGRICULTURAL OPERATIONS. THIS NOTIFICATION IS TO
PROVIDE ADJOR*;ING PROPERTY OWNERS WITH FOLLOWING INFORMATION:
I.
2.
3
4
NAME KC rn4 ff I Lot) .A/
ADDRESS 14-1 3 zI o4 1+1 u- Cr+vRc ff RD.
�Lf��aBoRo, �c. 2S3Z.o
TYPE OF FARI1-I Fev-Dne- 7b F,aiSA
DESIGN CAPACITY f000
TECHNICAL SPECLA LIST PREPARING THE WASTE MANAGEMENT
PLAN.
NAIL �Jim nil sor►�
po -r&m w�
ADDRESS UJrdLSA-,� ac 2Ss my
SOIL ANT WATER CONSERVATION DISTRICT OFFICE
COUNTY o'i3�5a�
ADDRESS
LOM03gxtv,J �C 2235,7 _
5. WRITTEN CONLMENTS NIAY BE SENT TO THE DIVISION OF
ENVIRONMENTAL NLAC AGEMENT DEPARTNIENT OF ENVIRONMENT,
HEALTH, ANT) NATURAL RESOURCES
DEM
POST OFFICE BOX 29535
RALEIGH, NC 27626-0535
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SOIL INVEST[GATION TO DETERMINE SUIiABILJTY OF PROPOSED POND S�i E
FA_L4�-3'S NA-VZ DES—,-UC7
DATE /- O ' = COU?v-^-'
S. C- S. PHOTO Sim: NO. WOE ti T.T!
WAi2-MF D ARLA S{E�Slsaz=3i�*�T5
WOODLA-'�!D ACRES TOTAT ACRES POND CLASSJ WOPti ts?1ti CONS'c3VAT_?ONiS,
SiL:i-C.. Or ?fl0?QS=D PQ* 3 S^OW--.NC; w ?F--1z 30Rt-NG5 W - _= '.Li'0= (Ar,:�� �csie L„ fc=='!
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and :at: dam -site and a_111re.ay bertnCt fir-:. (Aen xnd d dMU and Mr *— ,it So npa • srera:r With ur71-1L=1 r d UmL
(Canr'n—d on 6CCY yherr "":A TT d SAOW -&Je ta01e ele+,anons on d4�-Iitg ise:..as
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BORL`+GS MAD?: BY .i/- .41, 1F1 S;ONA i f.1iiC & Ti—i � / `%/L-:�• _ . _ - .. -1
ROBESON COUNTY
DEPARTMENT OF PUBLIC HEALTH
460 Country Club Road
Lumberton, North Carolina 28358
Phone: (910) 671-3200 FAX: (910) 671-3484
1994 Child Health Recognition Award Winner - Glaxo Inc.
March 22, 1996
Permit: 96-002
Brown's of Carolina
P.O. Box 487
Warsaw, N.C. 28398
Dear Sir:
Upon reviewing your application and investigating the proposed
ILO sites, I cannot determine that there will be a public health
nuisance to the community and that your operation would not be in
keeping with the nature of the area. Theoretically, properly
maintained and operated facilities such as ILOs can be nearly
odorless now, and with continuing research, they can even be more
so in the future. None of the "new" systems have created problems
for the water supply and there is not a heavy draw of water in
the immediate area. Additionally, there is not a general
population at risk health -wise.
The rules governing the permitting of your site also indicate
that for the next year in particular, we can require you to take
steps to abate matters that would be considered a nuisance.
Hopefully, taking a good neighbor approach will enhance the whole
area. Coordinating your activities with theirs could make for a
harmonious relationship.
We will investigate all complaints and trust that you will
willingly address them. If you have any questions of us, please
let me know_ Please be aware, that this permit process does not
replace any other state or local requirement for your operation.
Sincerely,
Willi m J. Smith
Health Director
cc: Hugh Cole/Kay Speer, RCHD
RCHD Board of Health
Hal Kinlaw, County Attorney
1994 Norton Group Award Winner - NC Public Health Association
WILLIA:Nt I SMITH M.P.H. Robeson County Board of Health
Health Director Terri Ammons, R.N. Curt Locklear, Jr., D.V.M. Leslie Sanderson, R.Ph.
Ray Cox Mary Ann Masters, O.D. Leroy Scott, Sr.
Noah %Voods Flora McLean Donald Watts
Chairman Sam Evans, D D.S.
John C. Rozier, Jr., M.D.
Board of Health
1 --28-1 997 1 1 : 2-1 AH FR0t•1 P. 2
1
AD402S (t?e-17-96) UNITED STATES DEPARTMENT OF AGRICULTURE Form Approved - OMB No. 050 004
HIGHLY ERODIBLE LAND CONSERVATION (HELC) AND WETLAND
CONSERVATION (WC) CERTIFICATION
(Set reverse .brP!.bfic Burden Ara PrvSCy Act S-atementr)•
1. Name of Pmducer 12. ldentlf}cation Member 3. Current Crpp Year
� 4. Do :hc acre red AD- 1026A(S) list all your Farmirg int• = by county, and show careen t N-RCS dc-crminations? YES � NO I
jf".Vv". Cor.:cC_ your Co fir ryF`u( D,rjrc_ berore completing diisform. l {'
S. :are ycu a lw.dlord on any farm listed or. AD-1026A that will not be in compliane- with HELC and WC provisions?
If —Yes', 4D-10'6C must be prr7cred
'6. Does ;hc 1-ndlord rcfusc to comply Yes", AD-1026B must
be prepared
7. List ht-r or anac3 a list of affiliated persons with farming
If items 5 or b are answered "YES", circle the applicable
See reversefor an ezplenatiom Er'er " -one', ifappliccble.
number on AD-1026A.
u
S. During t-`ic crop year entered in iw,-n 3 above, or- the term of a requested USDA loan, will you:
(a) pla.: or produce an agricuitural coa,.:aiodity on land for which neither a highly erodible land nor wetland determi-radon
has been mane?
I
(b) plant or produce an agricultt rai commodiry on land on which planting u-as made possible by drainage, dredging, filling,
leveling, or any other- r earls after Dtccmbc. 23, 1985, and :GCS has not evzluateV and approved the drairagc ectivities?
NO
9. 5inc :-� cc ^bc 33 ] 985, have VOU or has anyone on Your Iand, or will you or anyone on your land daring the crop y�eir entered y —
III itc,« .3 _bove, or *he :t:-xi of a requested ULSDA loan: 1
t
(a) ex-,duct(led) any lurid ck,-rag, drai :age (tile or open disc!:), filling. leveling, or dredging to create a new drainage system
I
� Li:e.t h�a not bc: i cva:u_:ad by NRCS^: lrdic^te year ifctuwered "Yes".
(b) conduc:(zd) any d:ai: age activities to mainmin, irnprevc, or modify an existing drainage system that has not been I /
eYsr :lied by NRCS' 1n :riccte yc= rf cra'ivered "Yes
1 _ 1
10. will you. C-0-nd'uc:acdvi:ics for fiis^ p:oti_c:ion tress, vineyards, 5.` nubs, bu iditig consl::iati or of dr hoer-3yi"lrtral
pu.icsas the have not bczn cvaluz,ed b, k;RCS? E
"YES- for any erne of these iter^s, s;n and Cate in iten 11 be;ow. Circle die applicable tract nun-^er on AD-1ir25A,
if answers to item 8, or list in item. . A �12 on AD-1026AYES- answer autt orizes FSA to referthis AQ-1026 to NRCS to make a HELC
a, or 10 are: andicr ce.�f_d wetland determination. DO NOT sign in itern 13 until, the NRCS de enrnination is complete.
"NO- for all of these items or NRCS determinaticns are Complete, carnplete item 13,
11. Signer::re of thereby Cerny :flat the above information and the inforrnadon on attached AGi026A4 is true and correct to the best of
Producer 10' my knowledge and belle!. I
i Date
12. Referral to NRCS i=^ e: a r if a �*iRCS detsr tinaiior. is needea because ate eferie` S+gnat :re of FSA Representative
(Camplered by FSA) "Yes- is answered in item 8, 9, or 10. I i
NOTz-; Before signing in item 13, Read AD-1026 Appendix.
Continuous AD-1026 Certification
I u-nde +'Lo. :c and aTtt that UrjeSS I give wrinc-i nori t otherw sc, this c_risication orcornplianca and agre--mant shall serve as t continuous =:;ficaior.
=d agrcc :tent for subsc-quent crop Fears. i na: is. asto the cure ,t 3-sd subsc;uc: t era; yes.-s:
e I agr:= to the t_,-ns and conditions suer'.--_ our AZ-1026 Appc: dix on all land in whit I have or will have an intzresL
e l agree ,hut ifthe:c ate a -iv c"�mgcs in my operation or activities z:az may a5ees cornpiiance with these provisions, I will flit a revised AD-I026.
• i aG r_ to file any reiuirtd cxc nption :Yq::es:s for c=h applicable crop y r,
+ 1 UndC75tand that srf iined pvsors are also subject to compliance with tires-- provisions and their failure to Co,^aiply or file ADD-1026 will result
in IOss Cf eligibi'rity to persons Or enterprises with whom Lhev Are aifiliai.d. !4ffh;cred persons rules ere printed or the reverse ofthis form)
13. Procwcar-
Sign Hera > 1
cz-neueed nrt On_iS::f. Trnc pry basis
rV?tw:+,qdn7:o race. ccicr. reflg:6n. nadcna: aril ?- age. -*x, ryar. a! leans, or
OftlGINAL - ;SA CCFY
1-28-1997 11:2SAM FPOM
P. 3
DATE: 06-2e-96
frtD-1026) PA GrE:
i . S T AT--: NCR, I LCrni iZrA '37 2. CAEfP7 : R0z—=QN iri5 3. GW Y=.r_^: S6 4. iD N'li . 24--54
—�
5. R HAS ADLriuS 6. M t Y l r 3`r Ct MFE d ALID?.=Sr i' rMiON
JA' E N`iL TOWNSFND (9 i i) 73?-7695 kOKSON CMVM FSn OFFICE (916) 739-3340
206 N C:-ZSTNJT ST P.O. D+4'-R 2999
LUMPaTON, NC 2SZcja3632 LU+SE-ROIDN Nr MN-12M
_ FARMT,NC+: :ANTEREST (CampiL-Led by Praducer',
7. Circle each tr;c'. for idnich a 'YES' answer applies to the tTaCt far items 8, 9, Ok 10
on 9-W26. MP = O?era:cr, €1-1 = D,'ner, ON3 = aarer-Operator).
F AR;'1 OP/ TRACT C"nOPIL" D-U� R
NO OU/ 0
04
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a. T. 10. 1t.
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7902
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N
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7962
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67.55
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7902
03
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5 57.5
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`^ You are r2CardO. as a tC;jaRt or SZcrecrc??a:' on the Para n=F ers listed- beloo.
Plaasse s7_:-ify the i ad s thatL aDaiy to you by comp:e,J.-�g items (a) and (b).
(a) Circle 'Y..S' c• 'NO' in t<he 'FAnKIN6 _TNT?EST' column beside each tract, nuo5er below to indicate whether you have a
`armi7 ' ir. "Ke" in i; a iraci. The U and X. prcvls:on5 will aa: iy to ail land in Wilkh yCU hcW a farming xn-„erest.
(h) 1' any 'YC;' arsaer w ceestiors 8.. S, or 10 on AL-1026 applies t,.o your land listed hein;a, circle
the anlicabie tr ad, in we 'Tra.t No' wilt n.
FAP.x WCT FAn}OG CRO=LaN: MI? =?
? NO iNT nE;
1rC�h==Di,3cT)
13. M211-T_PLc ?h i —RU : E�r<ir:OL iCi i STY : n _.�ii
OT;F: =% 7`.; $ STATES .
3-4D-EN, NC
NC'
P:OT0/i n:D -S= DU-RMITNiTICHS-
2. 9. 10, 11.
iF— 627 A027 ':et_and
FINAL F-AL=7
NUTRIENT MANAGEMENT PLAN
Grower(s):
Keith Hilburn
Farm Name:
County:
Robeson
Farm Type:
Feed -Fin
Farm Capacity:
8000
Storage Structure:
Anaerobic Lagoon
Storage Period:
180 days
Application Method:
Irrigation
The waste from your animal facility must be land applied at specified rate prevent pollution
of surface water and/or groundwater. The plant nutrients in aste should be used
to reduce the amount of commercial fertilizer required for the crops in the fields where the waste
is to be applied. �,J�
s
This waste utilization plan uses nitrogen as the limiting nutrien _uld be analyzed
before each application cycle. Annual soil tests are strongly encourage so that all plant
nutrients can be balanced for realistic yields of the crop to be
Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall be applied to land eroding at less than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are established.
4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen.
Either of these conditions may result in runoff to surface waters which is not allowed
under DWQ regulations.
Page: 1
5. Wend conditions should also be considered to avoid drift and downwind odor
problems.
6. To maximize the value of the nutrients for crop production and to reduce the potential
for pollution, the waste should be applied to a growing crop or applied not more than
30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or
disking will conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. if you choose to change
methods in the future, you need to revise this plan. Nutrient levels for different application
methods are not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content
for this type of facility. In some cases you may want to have plant analysis made, which could
allow additional waste to be applied. Provisions shall be made for the area receiving waste to
be flexible so as to accommodate changing waste analysis content and crop type. Lime must
be applied to maintain pH in the optimum range for specific crop production.
This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.):
8000 animals X 985.50 gal/animal/year = 7,884,000 gallons
AMOUNT OF PLANT AVAILAJ2.30
LE NITROGEN PRODUCED PER YEAR (lbs):
8000 animals X lbs/animal/year = 18,400.00 Ibs
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner.
Page: 2
The following acreage will be needed for waste application based on the crop to be grown,
soil type, and surface application.
Tract
Field
Soil
Type
Crop
Code
Yield
/Ac
lbs N
/unit
Acres Lbs N/Ac
I Residual
Lbs N
/Ac
Ibs N
Required
Time to
I Apply
3963
1
Dn
C
5.3
50.00
75.0 265.0 1 19875.00
Mar -Oct
Total 75.0 19875.00
Available N 18400.00
Difference-1475,00
—indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer
annuals.
'A negative number reflects the total Ibs of additional nitrogen needed to achieve yields on
acreage listed in chart. A positive number means additional acreage is required to utilize the
nitrogen produced by the farm.
NOTE:
This plan does not include commercial fertilizer. The farm should produce adequate plant
available nitrogen to satisfy the requirements of the crops listed above.
The applicator is cautioned that P and K may be over applied while meeting the N requirements.
In the future, regulations may require farmers in some parts of North Carolina to have a nutrient
management plan that addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc, interseeded in bermuda), forage must be removed
through grazing, hay, and/or silage. Where grazing, plants should be grazed when they
reach a height of six to nine inches. Cattle should be removed when plants are grazed to a
height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care
should be exercised not to let small grain reach maturity, especially late in the season (i.e.
April or May). Shading may result if small grain gets too high and this will definately interfere
with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen
being utilized. Rather than cutting small grain for hay or silage just before heading as is
the normal situation, you are encouraged to cut the small grain earlier. You may want to
Page: 3
consider harvesting hay or silage two to three times during the season, depending on the
time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late September or early October. Drilling is
recommended over broadcasting. Bermudagrass should be grazed or cut to a height of
about two inches before drilling for best results.
The following legend explains the crop codes listed in the table above:
Crop ode
—rop
Lbs N utilized 1 unit yield
A
Barley
1.6 lbs N / bushel
B
Hybrid Bermudagrass - Grazed
50 lbs N 1 ton
C
Hybrid Bermudagrass - Hay
50 lbs N 1 ton
D
Com - Grain
1.25 lbs N / bushel
E
Corn - Silage
12 lbs N / ton
F
Cotton
0.12 lbs N / lbs lint
G
Fescue - Grazed
50 lbs N 1 ton
H
Fescue- Hay
50 lbs N 1 ton
I
Oats
1.3 lbs N 1 bushel
J
Rye
2.4 lbs N / bushel
K
Small Grain - Grazed
100 lbs N 1 acre
L
Small Grain - Hay
133 lbs N / acre
M
Grain Sorghum
2.5 lbs N / cwt
N
Wheat
2.4 lbs N / bushel
0
Soybean
4.0 lbs N / bushel
Acres shown in the preceding table are considered to be the usable acres excluding
required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas
not receiving full application rates due to equipment limitations. Actual total acres in the fields
listed may, and most likely will be, more than the acres shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and will require precautionary measures to
Page: 4
prevent over application of nutrients or other elements. Your production facility will produce
approximately 0.36 pounds of plant available nitrogen per animal per year in the
in sludge based on the application method listed earlier. vx.
If you remove the sludge every 5 years, you will have approximately 14400.00
pounds of PAN to utilize. Assuming you apply this PAN to hybrid rmudagrass hayland at the
rate of 300 pounds of nitrogen per acre, you will need 48.0 acres of land. If you apply
the sludge to corn at a rate of 125 pounds per acre, you will need 115.20 acres of land.
Please be aware that these are only estimates of the PAN and land needed. Actual requirements
could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and
applications.
APPLICATION OF WASTE BY IRRIGATION:
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation
such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil
structure, soil texture, water droplet size, and organic solids. The application amount should not
exceed the available water holding capacity of the soil at the time of irrigation nor should the
plant available nitrogen applied exceed the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the
producer and irrigation designer to ensure that an irrigation system is installed to properly
irrigate the acres shown in the preceding table. Failure to apply the recommended rates and
amounts of nitrogen shown in the tables may make this plan invalid.
The following is provided as a guide for establishing application rates and amounts.
Tract
Field
Soil
Type
Crop
Application Rate
in/hr
3963
1
Dn
C
0.40
Application Amount
'inches
1.50
"This is the maximum application amount allowed for the soil assuming the amount
of nitrogen allowed for the crop is not over applied. In many situations, the application
amount shown cannot be applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must
be removed on the average of once every 6 months. In no instance should the volume of the
waste stored in your structure be within the 25 year 24 hour storm storage or one foot of
freeboard except in the event of the 25 year 24 hour storm.
Page: 5
It is the responsiability of the producer and waste applicator to ensure that the spreader equipment
is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you receive the waste analysis report for assistance in
determining the amount of waste per acre and the proper application prior to applying the waste.
Additional Comments:
Grower may utilize small grain for winter irrigation at a rate not to exceed 50 Ibs N/ac.
�3E✓�L,�L� So1C5 /A) OF ST15- Al' vu o, _AEf5j. VSE-Z
As Pq•++c E pTw rezD Milem aa. Ye3.L75 IS SOIL. Ate-
AV-
Page: 6
NUTRIENT MANAGEMENT PLAN CERTIFICATION
Name of Farm: Keith Hilburn
Owner/Manager Agreement:
I/we understand and will follow and implement the specifications and the operation and
maintenance procedures established in the approved animal waste nutrient management
plan for the farm named above. 1/we know that any expansion to the existing design capacity
of the waste treatment and/or storage system, or construction of new facilities, will require a
new nutrient management plan and a new certification to be submitted to DWQ before the new
animals are stocked.
I/we understand that I must own or have access to equipment, primarily irrigation equipment,
to land apply the animal waste described in this nutrient management plan. This equipment
must be available at the appropriate pumping time such that no discharge occurs from the lagoon
in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land
according to this plan at the appropriate times and at rates which produce no runoff_
This plan will be filed on site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Keith Hilburn
Signature:
Name of Manager (if different from owner):
Signature:
Name of Technical Specialist:
Affiliation:
Address:
-lephone:
Signature:
Please Print
Jimmy P, Vinson
Brown's of Carolina, Inc.
P.O. Box 487
Warsaw, NC 28398
(910) 293-2984
.yam`
Date
Date
Date
Page: 7
Weekly Rain and Lagoon Level Records
Farm
Owner _
Operator
Date Rain Lagoon I I Lagoon 2 I Lagoon 3 J Lagoon 4
I
1 i �
*"Lagoon Level Reported In Inches Below Freeboard and Storm Storage_
Lagoon Irrigation Records
For Recording Irrigation Events on Different Hydrants
Farm
Owner
Facility Number
Date
Hydrant
Tract-
Field
Crop
Start
Time
Stop
Time
Total
Minutes
Number of
Sprinklers
'Flow
GPM
Complete/
Partial
Operator
Initials
Lagoon Irrigation Records
One Form for Each Hydrant per Crop Cycle
Farm
Owner
Address
Phone #
1 2
Facility /E
Tract #
Field #
Hydrant
Certified Operator
Phone It
3 4 5 6 7 s
Crop
Acres Covered (A)
9
Plant Available Nitrogen (lbslacre)
From Waste Utilization Plan B)
10 11
Date
Start
Time
Stop
Time
Total
Minutes
3-2
# of
Sprinklers
Flow
gpm
Total
Gallons
6X5X 4
Gat/Acre
7/A
Waste PAN
lb/1000 gal
PAN Applied
lb/ac.
(8X9)11Doi?
Nitrogen
Balance
8-10
Crop Cycle Totals
Owner's Signature
Certified Operator's Signature
Certificate Number
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MA:' i 5-97 i Tr'u 8' 4 ri, BROWN'S OP r-.`' h0. 91 0293418=
P. 1
NUTRIENT MANAGEMENT PLAN _
Growers):
Farm Name:
County:
Farm Type:
Farm Capacity:
Storage Structure:
Storage Period:
Application Method:
Keith Hilburn
Robeson
Feed -Fin
8000
Anaerobic Lagoon
180 days
Irrigation
The waste from your animal facility must be land applied at a specified rate to prevent pollution
of surface water and/or groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops in the fields where the waste
is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner:
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials.
cation exchange capacities, and available water holding capacities.
3. Normally waste shall be applied to land eroding at less than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate fliter strips are established.
4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen.
Either of these Conditions may result in runoff to surface waters which is not allowed
under DWQ regulations.
Page: 1
MAY-1 7-"I'U L Elul ui.'J�itii' il: LAl?�11 {ltit PAX NO. 910L93118L
P. 2
5_ Wind conditions should also be considered to avoid drift and downwind odor
problems.
6. To maximize the value of the nutrients for crop production and to reduce the potential
for pollution, the waste should be applied to a growing crop or applied not more than
30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or
disking will conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you ulwuse to change
methods in the future, you need to revise this plan. Nutrient levels for different application
methods are not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content
for this type of facility. In some cases you may want to have plant analysis indde, which could
allow additional waste to be applied. Provisions shall be made for the area receiving waste to
be flexible so as to accommodate ganging waste analysis content and crop type. Lime must
be applied to maintain pH in the optimum range for specific rxnp production.
This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.):
8000 animals X 965.50 gallanimallyear =
7,884,000 gallons
AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs):
8000 animals X 2.30 Ibslanimallyear
18,400.00 Ibs
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner.
Page: 2
?Hil 3 3 r.M BrOi 11' c )= C%rC'- iNA , . Ki 1. 9!0� =iaL
P. 3
The follovAng acreage will be needed for waste application based on the crop to be grown,
soil type, and surface application.
Tract
Field
Soil
Type
Crop
Code
Yield
fAc
ibs N
/unit
50.00
Acres Lbs N/Ac
# Residual
75.0 I
i
Lbs N The N
!Ac . Required
265 0 19875.00
Time to
Apply
3963
4
Dn
C
5.3
Mar -Oct
Total 75. n
Available N
"Dlfferenoe
19876.00
18400.00
-1 475.00
—Indicates that this field is being oversPetIsd (i.e. interplantpd) or winter annuals follow summer
annuals.
*A negative number reflects the total Ibs of additional nitrogen needed to achieve yields on
acreage listed in chart, A positive number means additional acreage is required to utilize the
nitrogen produced by the farm.
NOTE:
This plan does not include commercial fertilizer. The farm should produce adequate plant
available nitrogen to satisfy the requirements of the crops listed above.
The applicator Is cautioned that P and K may bo over appliod whilo mooting the N roquirements.
In the future, regulations may require farmers in some parts of North Carolina to have a nutrient
management plan that addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc, interseeded in bermuda), forage must be removed
through grazing, hay, and/or silage. Where grazing, plants should be grazed when they
reach a height of six to nine inches. Cattle should be removed when plants are grazed to a
height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care
should be exercised not to let small grain roach maturity, especially fate in the season (Le_
April or May). Shading may result K small grain gets too high and this will definately interfere
with stand of bermudegrass. This loss of stand will result in reduced yields and less nitrogen
being utilizod. Rather than cutting small grain for hay or silage just before heading as is
the normal situation, you are encouraged to cut the small grain earlier. You may want to
Page: 3
?.]-,: -97 q T' C. I Ft• p fN" , $ t•r 00LI?ik FAX K 910/29341d
litf "• t Ei. 1�ii J: GY._.� L
p. 4
consider harvesting hay or silage two to three times during the season, depending on the
time small grain is planted in the fait.
The ideal time to interplant small grain, etc, is late September or early October. Drilling is
recon"ended over broadcasting. Bermudagrass should ba grazed or cut to a height of
about two inches before drilling for best results.
The following legend explains the crop codes listed in the tablo above:
A
Barley
B
Hybrid Bermudagrass - Grazed
C
Hybrid Bermudagrass - Hay
D
Cam - Grain
E
Cam - Silage
F
Cotton
G
Fescue - Grazed
H
Fescue- Hay
1
Oats
J
Rye
K
Small Grain - Grazed
L
Small Grain - Hay
M
Grain Sorghum
N
Wheal
0
Soybean
Lbs N Wilized i unit el
1.6 lbs N / bushel
50 lbs N / ton
50 lbs N / ton
1.25 lbs N / bushel
12 lbs N / ton
0.12 lbs N / lbs lint
50 lbs N / ton
50 lbs N / ton
1.3 lbs N / bushel
2_4 lbs N / bushel
100 lbs N I acre
133 lbs N I acre
2.5 lbs N 1 cwt
2.4 ibs N I bushel
4.0 lbs N 1 bushel
Acres stluwn in the preceding table are considered to be the usable acres excluding
required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas
not receiving full application rates due to equipment limitations. Actual total acres in the fields
listed may, and most likely will be, more than the acres shown in the tah]es
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and will require preuautiutiaiy inaasures to
Page: 4
7-97 114U.1c VF C:F:O ?u:. F'1% i1i7. ��el)?�i��
P r
J
prevent over application of nutrients or other elements. Your production facility will produce
approximately 0.36 pounds of plant available nitrogen per animal per year in the
In sludge based on the application method listed earlier.
If you remove the sludge every 5 years, you will have approximately 14400.00
pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the
rate of 300 pounds of nitrogen per acre, you will need 48.UU acres of iana, it you apply
the sludge to com at a rate of 125 pounds per acre, you *11 need 115.20 acres of land.
Please be aware that these are only estimates of the PAN and land needed. Actual requirements
could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and
appCcations.
APPLICATION OF WASTE BY IRRIGATION:
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation
such that runoff or ponding occurs. This rate Is limited by initial soil moisture content, soli
structure, soil texture, water droplet size, and organic solids. The application amount should not
exceed the available water holding capacity of the soil at the time of irrigation nor should the
plant available nitrogen applied exceed the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the
producer and irrigation designer to ensure that an irrigation system is installed to properly
Irrigate the sexes shown in tho preceding tabla. Failure to apply the recommended rates and
amounts of nitrogen shown in the tables may make this plan invalid_
The following is provided as a guide for establishing application rates and amounts.
Tract
Field
Soil
Type
Crop
Application Rate
iNhr
3963
f
On
C
0.40
Application Amount f
* inches
1.50
'This is the maximum application amount allowed for the soil assuming the amount
of nitrogen allowed for the crop is not over applied. In many situations, the application
amount shown cannot be applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must
be removed on the average of once every 6 months. In no instance should the volume of the
waste stored in your structure be within the 25 year 24 hOUr storm storage or one foot of
freeboard except in the event of the 25 year 24 hour storm.
Page: 6
MA -15-97 tHU 8.45 �.1M PEPOWN' S 0" MCA CAL INA FAY NO. 910293418r
P. b
It its the responsiability of the producer and waste applicator to ensure that the spreader equipment
IS operated properly to apply the correct rates to the acres shown in the tables. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you reccive the waste analysis report for assistance in
determining the amount of waste per acre and the proper application prior to applying the waste.
Additional Comments:
Grower may utilizo small grain for winter irrigation at a rate not to exceed 50 ibs N/ac.
Wjw
W�JMUOMMT RW2 " MOM-,
Page; 6
!qAr -i;- Th0 u:4'j MA HOCT S OUit i A PAx NO, 91029347124 P. 7
NUTRIENT MANAGEMENT PLAN CERTIFICATION
Name of Farm: Keith Hilburn
Owner/Manager Agreement:
Uwe understand and will follow and Implement the specifications and the operation and
maintenance procedures established In the approved animal waste nutrient management
plan for the farm named above. 11we know that any expansion to the existing design capacity
of the waste treatment and/or storage system, or construction of new facRities, wiq require a
new nutrient management plan and a new certification to be submitted to DWQ before the new
animals are stocked.
Uwe understand that l must own or have access to equipment, primarily irrigation equipment,
to land apply the animal waste described in this nutrient management plan. This equipment
must be available at the appropriate pumping time such that no discharge occurs from the lagoon
in the event of a 25 year 24 hour storm. I also certify that the waste will be appled on the land
according to this plan at the appropriate times and at rates which produce no runoff.
This plan will be flied on site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWC upon request
Name of Facility Owner: Keith Hilbum
Signature:
Name of Manager (if different from owner):
Signature:
Name of Technical Specialist:
Affiliation:
Address:
Signature:
Please Print
Jimmy R Vinson
Brown's of Carolina, Inc.
P.O. Box 487
Warsaw, NC 28398
(910) 293-2984
Date
Date
IFS
Page: 7
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REQUIRED SPECIFICATIONS
I . Animal waste shall not reach surface waters of the state by runoflti drift, marinade conveyances, direct application, or direct
discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the producer either owns or has a notarized agreement for use of
adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste,
helshe shall provide a copy of a notarized agreement with a landowner who is within a reasonable proximity, allowing him(her
the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste
Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available
land.
7. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realisric crop yields based on sail type, available
moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of
application for other nutrients. Actual yields may be used in lieu of realistic yield tables at the discretion of the planner.
4. Animal waste shall be applied on land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding
at more than 5 tons but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the
field. (See FOTG.Standard 393-Filter Strips)
5. Odors can,be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is
danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to flooding, it will be sail incorporated on conventionally tilled cropland_
When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur
during a season prone to flooding. (Set `Weather and Climate in worth Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoffdoes not occur off -site or to
surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order
to control odor and hies.
S. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen.
9. Animal waste should be applied on actively growing crops in such a manner that the crop is not covered with waste to depth
that would prohibit growth. The potential for salt damage from animal waste should also be considered.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for Ieaching- Waste
nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released
nutrients. Waste shall not be applied more than 30 days prior to planting of a crop or forages brealcing dormancy.
I I . Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area
onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential
property boundary and from any perennial stream or river other than an irrigation ditch or canal. Animal waste other than
swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to surface water. This
distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present (See Standard
393 - Filter Strips).
WASTE UTILIZATION PLAN
REQUIRED SPECMCATIONS
(continued)
12. Animal waste shall not be applied closer than 100 feet from wells.
I I Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by landowner_
14. Waste shall be applied in a manner not to reach other property and public right-of-ways.
15. Animal waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over -spraying.
Animal waste may be applied to prior converted cropland provided it has been approved as a land applications site by a
"technical specialist". Animal waste applied on grassed waterways shad be at agronomic rates and in a manner that causes no
runoff or drift from the site.
16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal
waste management system.
17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs,
etc.)_ Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody
species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon
berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge.
18. If animal production at the facility is terminated, the owner is responsible for obtaining and implementing a "closure plan"
which will eliminate the possibility of an illegal discharge, pollution and erosion.
19. Waste handling structures, piping, pumps, reels, etc_, should be inspected on a regular basis to prevent breakdowns, leaks, and
spills. A regular maintenance checklist should be kept on site.
20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if
animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of
animal waste during the crop season-
7 1. Highly visible permanent markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping
volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A
marker will be required to mark the maximum storage volume for waste storage ponds.
22. Soil tests shall be made every Ia years' and a liquid waste analysis shall be taken consistent with
waste utilization plan. Poultry litter shall be tested prior to application. Solt and waste analysis records shall be kept for five
years.
Dead animals will be disposed of in a manner that meets NC regulations.
914
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IJ .�. r] :1 � *f] ll 1�' � � �'_I ed� `� •; i J +� �' i i � � � 'li 4 � ,U Y] r�• r !J
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Nfortttlity Management tt-lethocls
(check whicil lnelhod(s) arc beirs` implemented)
' Q
Burial Ihrce ree, ixneatil flit: surface of Ills: ground witllln 24 hours after
Knowledge of tic dealli. The burial must be at least 300 feet from Ony flowing
stream or public bo1iv or water.
Rendering, at a rcadcrulg plant licensed under G.S. 106.163.7
. Q
Complete hiclllcratloll .
❑
Ill the case of dead poultry only, placing: in a dispo1al pit of a size alld'deslgn
approved by the Dcpanmcul orAgricuiturc
❑
Any mcthod ► hich in the professional opinion or the State Velcrinarinn would '
nuke possible the sai►'age of part of a dead animal's value without endangering ,
human or animal health. (Written aflltroval of tilt: State Vcte;inarian must be
attached) .
111SOCt C01111-01 C110C1tiist fol' A1lilnal Operations
1IMPS 111 C111111'111 Illaeer> SIIL ;;Lririe 1'111elires
1.111t1111 Sysleuls
1'111di GIIIICIS Accllll1111i1111111 ursidids CI blush syslCm Is dasigned and ullcruled
surljclewly to rellluve IICL1111whi1Cll solhis from
gullers as dcsiuncll.
CJ Itculnve brillaina at'uccu111111 llud SUlllli III
�i.11C1111ns
Ilisrlharnu ,
Inu) Pils Closled Sulids M111n1uh1 luannn>t, sk:llllpl; b,lsim unit flits them .
' Ilesl llrceding, Is oppurclll to Islhlillll'4e lilt, .
crlislillC of solids to 11 lh:piil aruo nloru Ulan 6 -
li inches uvcr ninre Ilnin 30% ofsurrllce.
�t:Acusive vegoi11IvL' • Dallying vegelllllull 1vtllillwill veaellllivu C0111101 i1111111; hullo Ill'
I i1u14'lll
Illt;llt1115 I,,III other IIIIIInnwhimils Ili tlrewil .
llccn1i111latln,l nracenying vegeiadve Ill+lllcr
uluna ►v111�1's C11aa an iultlnuudumirs lleriuletcr.
Sw1nc Farm •Wasto ii1 anagament Odor Control Chocidist
;iuurce J - - -- Cllusc Il11rl`s lu 11lInIwlcC 1111tn Slle S
I aluulc�lli
S►vine III uJimlion
Vcl;clalive ur wuullell I,ufl'cls;
ItcCn111111C11110,11est 111A11U1;Cn1elt1 llrnL'lices;
'
(iunll jullgnlcnl Inul cmnulnu s+also .
- --
A11iiwil body sm faces
Dilly nl,•11111le-covered uninluls
C
--~
1)ry Ilonrs
l l,u�r snlla�cx
Wel ulallurc•cuvelell Iillnl's
(
SkuUcti Iluulz;
Wulums loculcll uvcr slollcd floors;
0
frecll+:rs Ill 111I;11 calf orsulil) flours;
Cl
Scrapc fuanllrc 6rlilllrlp rroul Runts;
Cl
UmiclRonr vculilalion rur llryiul;
h1mullc Inllccliull hits
lfljue;
FIC1111cnl nitlulltl:Icnluvuf lly 1111511, te► lur ,
I'm lial1111clulllalllecau111n5ilin11
orscrupe-, -
N
Unllerllnor venlilullun
VC11111.11n111 Clllinlst Itllls
• Vlll$Ilke 8115cs;
P
1'1111 111111111e111n11 !;
DII51
if
I'l•licicnl alrmavcnlcnl
1111111ur sill foccS
I)nsl
IU
Wllshlltown Ilclwcen grulllls or ulimms;
Fl
Feed 11111lilives;
Fecller covers;
I'cell llellvely IltllvllYlllllll eKIcllllel'$ Ill rccller
Covers
1.1115111111ILS
• Al:4461111 orlecycled lal;ooll
❑
I'lllsh (Milk. CI?vcrs;
111111111►vllile Junks lire fillip'
0
Mlenll rill lilies lip neur boiloul urlalll.s ►via,
111111.311111n11 vC1115
1:111111 uiieys • ACilulion shninl; wasle►Paler ❑ Unllcrfluor Rossi with natll:rlluur vetllilalkuu
vIInnyance
f`11 ICC11111-ne 1116111 • Aghalkuil of lecycicll It1unun 0 INIel11l Icellllrl;e lilies Ill n4ur Ilutltlul ol'llils
1i11ak11 while Ails life filling tv1111 u1111-sipluul vt!pls
.il! ►11+liuns
Agilllllml11111i111; 51111111 Ill,
1 i1111% 1111+111rl1wlluwu
11111tillo phalli cullixiitln Aciluliuu lfll
Ur 11111C111111 IIHKCS CllllYl:yitllCO
El tinutp luuk clivelu
wusle1Yu11 r Cl Ilux clovers
• Ilhlslc; - l luvetttl►er 11,19'16l 1'uLll 3
_ 11tvil's III 111111huire Will. :;Iles Irrllic 111'11cllces
1:1141 of rlaliupilles 111 • Agilllliuu dining lvuslcwiller
xicnll Iliscbnrl,a liuilat ufpipl:s unllcrllcallt
lugorml colmyallce Ingnnu 111ptld level
1.11I;u1111 sill filccs Vollllilc gas a Iili5S111115; � Proptr logoon liquld cap achy;
Illuluglc:ul n11x1111„ .0, Couccl 1al;nr n slatlap pruccilares;
Al;ttallula Mialmum surfuca area-In-vuhnlla rallu;
rl ' Millhuunl agilaliofl lvllcn.l►lunlllui;;
C1 Mcchailleld acrallutl; '
n !'raven Il oogicill ailltiove,
111,1goliull aluiul lcr
• I1*1411 luiasulc ugllaliull;
gula w1 ilry days ►vllll 1IIIlu arnn wand;
nozzles
Wimi iirin
Y,•
M111111111111 rccollllliciulecl alicruiing pressure;
�L,
Pomp InInka near lagoon 111111111 surfuce;
Cl
111111111 front seconll-Hoge lagooll
ti111mt;4 lilui: ur Irr�iu
• I'ailiul nticri►11iu11lceuulpusiliull,
CI
11ollot11 nrilildluvel luaditig;
wlface
. MIXIIII; %V11110 1111111g;
Cl
'folk covers;
• Agllallim when emplylnll CI 11115111 sllrfrlce Illnls orsolids;
CI i'rr,ven I,iiilnl;ical tu111i11ves ur nllldunls
Sclliilli; bmirl mll (i1ci1
1'1u11u1110C111h1111 Jecomposillull;
Cl
I:KIC11{l ilruinplpu nullcls tulilcrnunlil lirinld .
• Mix11111 wlllle filling; •
levi:l;
• Agilullan when emplying
n
Itculovc sclllell sollils regularly
hiluulra, starry or s11idge
• Agiluliim when spicadhig;
CI
Sail iujecllon I, rsiurrylsiltligcs; '
slireuder uullcls
• vlllalile gas cnllssiolis
Cl
Wush'resilluul immurc from sprca114r uncr use;
11
Proven bluinl;leul udrlillves or oxlilmils
Uncoveferl 111111111r1:,
• vollidle nm cllllssium whillu
Cl
Sull ill]Cc1Iu11 Id' SIIII ry/Shldl;es
shiny nr slnill;e till liclal
drying
Cy
Sul[ lllcnrporlllinu willilu 48 hrs.;
sui lllrez
n
Spreud lit Ilain unlftlrm layers fur ruldil drying;
[ 1
Proven 611ilogicul nilditives or 110111u11% .
I eel u16111i11S
• Catcliss decullapasilinu
Proper d1sposilluu of curcasses
Wild 111611111111igllmll
Coluass decolnlluslllUlt
CI
CcIluI11c1a euvl:linll of i 1MISsla ill 11111[1ill 11119;
phs
Proper lucii1lon/mislrilcllml al'ilispusul I'll$
1110ue1 -,110Is • hlanualllclileinubusliinl
Ci scculithirysl"Ick Inrfnels
�,., ;.:�At�1C1C - Muveuli►a:r 11, IiN1fi, ('uuu �1 , ,
Su,lrcr Cuusc I!{1{t's {n h11r111nite 011111• Site S lrrltic III1rr{ires
SI,1111lirrl; Ir;acr anunlll Inrluuper 1haluagc; (irnrle owlInullscapa such Thal water llnihis
I•aciliiics Micruhiui ticcumliosiiiuit or 51vny {'rout racilidus -
orgnnic lrlaner .
Munlrle Iracl;c,l nulu • foully nmallita lied access tuulls 10 1.4111111cc1ss rn.111 rrulinieuaucu .
hul,lle timils linen rarul .• .
II[Crff •• '
Adilillonul lnl'nrmntinii : Avnllulrlu Prom :
Stivine Khmire Mionteulem ; 02011 MilvAIMP i'ucket 1.4C5iI, Cu1111ty lirrtulwail Center
Stride 11rI11I11[i1011 Furnl L'ulcrrliul Odnr Sumccs alit Remedies ; IMAlt hncl Shed NCSU - IlAll
Swlllu 11rudncliun 1'uciliiy h{nuure Mrlinl;cmcnl: I'll Rudluga- I-ugnuiiTrealmeul ; FIIAIi I29-99 HCStl - BAR
:;wine 11rntiucilon i 1,clilly N11mmu Muuuguncui: Uiderlluor Nosh -1--agoun •1•renimew ; FRAI'• 129-98 NCSII - IIAR
I.ugnun Design 111111 hlunui;cmcut liar Livestock Ma,mire 'rrenimcnt mill Stornge ; 191AIt I113-113 NCSII - IIAII
Calll,rali,m of Mullnre un,l Wasiesvalcr Applicalluu Gllrlipment ; 1.11AU I -act Sheet NCSII -11AII
Cum Fullilig 01111rs wool Stivhre 1lnildhlas; 11111-33 NCS11- Swille RXICllslull • . .
I:nvironnicnia.I Assutunce Prngruut ; NI'I'C Manual NC full: i'rmlticen Alstic
f1p1i11ns for Manuginll Odur; a telinrt froul Ilia Swine O1iur Tusk Force NCSII Agri Glmmunicalimis
1.1111sin1ce Cnllceim In Anlntul Motion Management: O+lurs itml Mies ; PROM. 1995 Curiftuncu I'rnccuMigs i'Iurliilt Coniiernlln {lxtt:nslun
�` �' Ahil1l; • llnvcnlller 11, !'1'1ri, l'ny;1: 5 ', •r'
4" FL X 4" MCL ALUMINUM ADPT
4" CERAMIC BUTTERFLY VALVE
4" SCH 80 PVC FLANGE
4" 200 CLASS PVC PIPE
SCId 80 4X4X4 PVC TEE (SXSXS)
2" AIR RELIEF VALVE
4" FL X 4" MCL ALUMINUM ADPT
4" CERAMIC BUTTERFLY VALVE
4" SCH 80 PVC FLANGE
2" SWEEP
4" 200 CLASS PVC PIPE
4x4 sch 80 PVC 90 deg elbow CSXS
4 - 30- 97 16. MANNING
4 x- x x srh 00
END PVC RISER
AIR REEL ILF
4 0 :-
L. X 4' 4il-UNINIUM ADPT
4" ',SCr- 83 F FLAN,--J--
4 "' 2 C 0 CLASS P'\,,';lE PIPE
4 x 4 s c, P. IQ 0 P %.; -1
x � x 2 x 3 6, CS c h
.1 D P, I s E R
DAVID D. DAVIS and ASSOCIATES
Safe Filling Rates -For Mainline Pipe
It is very important when filling an empty or near empty mainline not to
exceed velocities of 0.5 to 1.0 feet per second. Filling a mainline
faster than 1.0 fps may not allow the air in the pipe to be properly
evacuated. Therefore the following chart indicates the approximate
maximum fall rate (GPM) for most PVC, AC and ductile iron pipe lines.
Nominal
Maximum
Diameter-
Fill Rate -
Inches
m)
2
11
2#
15
3
-24
4
40
6
80
8
150
10
250
12
350
14
475
16
620
18
780
20
980
24
1400
Pump Stations should be selected that will allow the fill rate to be
adjusted accordingly. The fill rate can be increased at a rate of
one (I) gpm every two or three seconds. This amounts to an average
increase of 30 gpm every minute during a refill operation.
It is necessary to use a "refill procedure" anytime a mainline has
drained down by 101' of its: volume capacity.
12-91
FIGURE 3: Coefficient of Flow
C-Value
Old Steel 100
Aluminum with couplers 120
Cement Asbestos 140
Plastic 150
As you can see, this formula is quite complicated. Figure 4 is a chart showing pressure losses and
velocity for various pipe sizes at various gallonages (NOTE: Chart is for class 160 PVC with a C Value
of 150).
EXAMPLE:
Pipe = PVC (Class 160)
Size = 10"
GPM = 1000 GPM
Length of Mainline = 1300'
From the chart, we find the PSI loss per 100' = .21 x 1300' = 2.73 PSI over 1300' of run
100
Head = 2.73 x 2.31 = 6.28' of head over 1300' of run
Velocity (V) = 4.15 fUsecond
We can use the chart along with the conversion factors list on Figure 4 to determine friction loss
for steel, aluminum and asbestos cement.
EXAMPLE:
Pipe = Steel
Size = 10"
GPM = 1000
Length = 1300'
Friction loss in 1300' PVC
Factor for steel
Friction loss for 1300' of steel
= 2.73 PSI = 6.30' head
x2-12 x2.12
= 5.78 PSI or 13.36' head
Velocity (V) = 4.15'/sec. (same as PVC in previous example)
A RainBird slide rule makes this determination very rapidly without need for calculation.
After obtaining the friction loss per 100 foot of pipe and multiplying this by the feet of pipe divid-
ed by 100, the total pipeline friction loss is known and can be used in the total head determina-
tion as well as compared economically for proper pipe size.
You may incur instances where either the chart in Figure 4 or the Rain Bird slide rule cannot
be used. It will then be necessary to calculate the friction loss and velocity. To do this, use the
formula in Figure 5.
2-8
Water Hammer
Size A, V Q Q Water Hammer
s .ft. ft. A, C-C. C.F.S 0'_ se
2"
0.0262
5
0.131
59
350
4"
0.0941
5
0.471
211
350
6"
0.2039
5
1.020
457
350
8"
0.3457
5
1.729
774
350
10"
0.5372
5
2.686
1,203
350
12"
0.7556
5
3.778
1,693
350.
15"
1.I547
5
5.773
2,586
350
where: P = Pressure Rise (PSI) above static pressure
V = Velocity (ftJsec.
L = Length of pipe ahead of the valve causing the hammer (ft.)
T = Time required to close the valve (sec.)
P = 0.070 V L./T
P = 0.070 5(1,000)/1
P = 350 psi above static pressure
Water Hammer vs. Velocity
Size A sg ft V ft/sec. Q c s 0 -DM Water Hammer
6" 0.2039 1
0.2039
91
70
2
0.4078
183
140
3
0.6117
274
210
4
0.8156
365
280
5
1.0195
457
350
6
1.2234
548
420
7
1.4273
639
490
8
1.6312
73I
560
9
1.8351
822
630
10
2.0390
913
700
CONSTRUCTION OF THRUST BLOCKS
Thrust blocks are anchors placed between pipe or fittings and the solid trench wall. They
can be constructed from available lumber if braced properly.
However, the recommended blocking is concrete which is calculated to have a compres-
sion strength of 2,000 pounds per square inch. The mixture is one part cement, two parts washed
sand and five parts gravel.
Thrust blocks should be constructed so the bearing surface is in direct line with the major
force created by the pipe or fitting. See diagram. The earth bearing surface should be undis-
turbed. Only the simplest of forms is required. Typical thrust block installations are shown in
Figure 8.
FIGURE 8
'i.
2-1 B
Animal Waste Management Systems
Rowed ra data.
Start atti,.nl enr;md for "M atlM 98M ovaM
atom
Ev"A to spoon Cr
Paid %ral
Ma'rdan W* nptatad oGtrit a wa» a wy
ato" at am' wows Go off" al arpsatllrrl
(Feaaom on23-"a►.
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is a ravq?
Fig. 5--1. Nutrient management and irrigation scheduling decision -making f Iomcbart.
Basic Soil -Water Relationships
Before attempting to measure or estamate soil -water content, you should
understand some basic soil -water relationships. important terms you should be
•
5A-3
North Gsrolina State univr wy
Held Calibration Procedures for Animal Wastewater Application Equipment
HARD HOSE AND CABLE TOW TRAVELER ERRIGATION SYSTEMS
R.O. Evans J.C. Barker I.T. Smith R.E. Sheffield
Land application equipment used on animal production farms must be field calibrated or
evaluated in accordance with existing design charts and tables according to State Rules that
went into effect September 1, 1996. Technical Specialist certifying waste management plans
after September 1, .1996 must also certify that operators have been provided calibration and
adjustment guidance for all land application equipment. The rules apply to irrigation systems
as well as all other types of liquid, slurry, or solid application equipment
Information presented in manufacturers charts are based on average operating conditions for
relatively new equipment. Discharge rates and application rates change over time as
equipment ages and components wear. As a result, equipment should be field calibrated on a
regular basis to ensure that application rates and uniformity are consistent with values used
during the system design and given in manufacturers specifications. Field calibration involves
collection and measurement of the material being applied at several locations in the
application area. This publication contains step by step guidelines for field calibration of hard
hose and cable tow traveler irrigation systems.
General Guidelines
Operating an irrigation system differently than assumed in the design will alter the
application rate, uniformity of coverage, and subsequently the application uniformity.
Operating with excessive pressure results in smaller droplets, greater potential for drift, and
accelerates wear of the sprinkler nozzle. Pump wear tends to reduce operating pressure and
flow. With continued use, nozzle wear results in an increase in the nozzle opening which will
increase the discharge rate while decreasing the wetted diameter. Clogging of nozzles or,
crystallization of mainlines can result in pressure increase and reduced flow. Plugged intakes
will reduce operating pressure. An operating pressure below design pressure greatly reduces
the coverage diameter and application uniformity. Field calibration helps ensure that nutrients
from animal waste are applied uniformly and at proper rates.
The calibration of a hard hose or cable tow system involves setting out collection containers,
op-tating the system, measuring .the amount of wastewater collected in each container, then
computing the average application volume and application uniformity.
An in -line flow meter installed in the main irrigation line provides a good "estimate" of the
total volume pumped from the lagoon during each irrigation cycle. The average application
depth can be determined by dividing the pumped volume by the application area. The
average application depth is computed from the formula:
Volume Pumped (gallons)
Average application depth (inches)
27,154 (gaUac-in) X Application area (acres)
r '
IRRIGATTON SYSTEM CALIBRATION DATA, SHEET FOR
HARD HOSE TRAVELER IRRIGATION SYST39M
DATE: Land Owner Farm No.
a. Manufacturers Specifications: Gun Model Type
Nozzle Dia. Pressure (Gun) Reel
Wetted diameter ft Effective Spacing ft Flow GPM
Hose Size: Length ft Diameter in
b. Spacing between collection containers (diameter (ft) / 16) = ft
C.
Number of gauges =
wetted diameter (ft)
gauge spacing (ft)
d. Start of Irrigation event
e. End of Irrigation event
f. Duration (e-d) min
g. Travel distance feet
h. Operate the system and collect data
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� -'-� '-7----- -T--�'--'---- ` '
State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Govemor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
July 10, 1997
MEMORANDUM
To: Tommy Stevens, Regional Supervisor
From: Mike Lewandowski, Environmental Engin r5
State Engineering Review Group
Subject: Permits Applications for New facilities
Attached is a copy of the General Permit for Liquid Animal Waste Operations application package
for a new facility. This information is being provided so you may review the packages prior to
permit issuance. Please provide your comments by July 31, 1997. If no comments are received
by that date, we will assume that there are no objections, and permit issuance will proceed.
If you have any questions, please contact me at (919) 733-5083 ext. 362, or
rnikelew@dem.chnr.state.nc.us.
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kluuure, slurry itr sludge
. Acitudim w1mi spreading;
Cl Sail Injecliun of slurry/sludges;
wtemlcr walcis
. Volatile cis Cnllssions
❑ wusWoresidmil manure rra111 sprendl;r Aer lose;
Cl Pro)vl a Itiaingical mliilives or oxidaids
IIIIcoverell IIIIIIIIIrti,
• VnllllilC gils Clrlissiulls whila
❑ Suil iIldcullull Ui,s11111-y/sludges
slnlYy or sludge (lit field
Illyinl;
[I Sull lncorporulinn within 18 Iirs.;
sull1.lres
n Sprlaitl III Iltill unlrtlrlll loyers Car rllpitl drylnL;
F) Proven blillogleal nddhIves nruxithitils
DGIll uuilnlds
Ciliciass deculnllos1111N1
Proper Ilispusill(n ol'uircassul
Dead 1116111al dlspllsal
• Culcass 11CCa111110311k1111
0 Collill1cle euv4rloig of Ctlrctlsses ill 1111r1al plls;
Ails
Cl Proper lucalianlemislrijullml ul'tlispnsill Ails
lilt; illcimllIs
lucnulplelu cuu11u1stiull
Cl sucuudary stack 1nnnClx
Aj
AMOC - Nuvcud►cr I I, 191)(1, I'upu 11
•
Source Cuuie IiI1I1/S to Itiiillllnl'lC nlllll'
SIIC S ICl'IIIc I'I il[IICCS
Sr�in�liui; ivurcr amm�d • Iuyuoper ilriinaLc; (male nui)1,rndzcaliu such 111"11 ►valor 111uin3
!'acilifies • Micrublul decompusilian nr u►vay front Ncililies
orpisic maller
'
Ali+nure Irucl;cil uulu foully umalnls lmd access loads N1111 amss load limillwilanco
puldle ruuds 1'inm rarttl
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Aildillnnal Mrormnllnu ;
Avallnlsle Frnin : .
Swi,re ii (lllinrC l+rlsmnl;cmcnl ; g7IIlI liuldlJMl' I'uckt
NCSI I, Cullig lixicnsioii Center
tilvine Producilmi Vuim Puleuthl OdorSuorces and Remedies ; I.11Ali. Cncl Sheet
NCSIJ - IIA11
5wlnc Prudirclim Nelllfy Mi m,ra Maongcnscol: Pit Ileclinrue - 1-ugnun Trewme l ; I'sllAN 128-88
NCSU - IIAI?
Sivine 1'indocllon FlIC1111y Mumnu Mimugemeol: Undulluor Flush - I.ugnon •t'renlrneW ; I.I3A 1! 129-88
N{:SIJ -IIAI=
Lagoon Design and Mumigement I'ur Livesinck Manure,rreallimil and Slornge ; I.I]Ali I113.83
NCSI1- IIAII
Culibruliun arMunsire uml Wuste►vulerApplicaliuu Uiplipnn:ul ; WJAI; Plict Sliecl
NCSU - IIAI;
Cutllnsllilig Qdun rrom Swine Buildings ; I'll 1-33
NCSU - Swllle ExIcuslull
l:uviranmeuial Assilrunce Program ; 14I111C Manual
HC Puik Producers Ass tic
i
npilim, for Aianugin1l Odor, a reporl Valli Slic Swllle Odor Task: force
NCS11 Agrl Cumill III lical I nits
i
1'1111f71Ndi Concurs Ili AnIIImul Mullin ManagCll al; Odors and Plies 11110107. 1995 Cuorcreut:e l'rnccedirigs
,
lrlurilla Cuullonrivtt INICIIIGrlr
' ' a.
h1+1R11: • Novcwller L 1,1996, 1'ti1;a 5
Insect Control Checklist for Animal Operations
Source Cause BMPs to Control Insects Site Specific Practices
Flush Gutters • Accumulation of solids p
Flush system is designed and operated
sufficiently to remove accumulated solids from
gutters as designed.
Remove bridging of accumulated solids at
Lagoons and Pits • Crusted Solids r Maintain lagoons, settling basins and pits where
pest breeding is apparent to minimize the
crusting of solids to a depth of no more than 6 -
6 inches over more than 30% of surface.
Excessive Vegetative • Decaying vegetation Maintain vegetative control along banks of
Growth lagoons and other impoundments to prevent
accumulation of decaying vegetative matter
along watees edge on impoundment's perimeter.
Dry Systems
Feeders • Feed Spillage C3 Design, operate and maintain feed systems (e.g.,
bunkers and troughs) to minimize the
accumulation of decaying wastage.
0 Clean up spillage on a routine basis (e.g., 7 - 10
day interval during summer; 15-30 day interval
during winter).
Peed Storage • Accumulations of feed residues 0 Reduce moisture accumulation within and
around immediate perimeter of feed storage
areas by insuring drainage away from site
and/or providing adequate containment (e.g.,
covered bin for brewer's grain and similar high
moisture grain products),
17 Inspect for and remove or break up accumulated
solids in filter strips around feed storage as
needed.
AMIC - November 11, 1996, Page l
'.'
Nlorkilily Ma("vment Methods
(clieck which Method(s) arc bein-, implemented)
r
-,�;
❑
Burial three rcet beneath the surface or the ground within 24 Hours alter
knowlcdge of ilic death. The burial must be at least 300 feet from Ony flowing
stream or public botly or waLc:r.
t
Rendering at a rendc:ruig plant licensed under G.S. 106.163.7
l
❑
Complete bicincration
❑
in the case of dead poultry only, placing in a dispogal pit of a size and design
approved by the Dcpanmcat or Agriculture
❑
Any method which in (lie professional opinion of the State Veterinarian would '
nlalze possible oic saivase or.I)art or a dead animal's value nitliout endangering .
lntnian or animal licalth. (Written Approval of ilia state Veterinarian must be
attached) ,
II1sCCL Control Chaddl.st for Animal 01.m-ations
J
Irr Crr_rrlr-lrt I,rNCrls silo Spedfie rc•11cilves
Lllrul,l5yslci,rs�--
1 iuslr CiuilLrs AeciumiNiiuu ufsolids CI i.lush syslcfsi Is designed uurl opuraiLJ
sufticlunily to rcinuvc sullrls rrulu
coders us dcsigued. '
iwmovu I iwgiiig of uccuinwaivii sutlrls pl
.
rlisrtrurgu •
_
I.pUnnus rrml NIS —_ •'• Gusted Sulilis C] Mrrirrirrlrt higonns, sealing busies un,l Fits %0weu ,
Iresl Irrceclinl; Is nlrlfarent to nttrtlutlze the
crnsiing orsaliris to it tlelrlll orno Word IIIW1 6
0 inclies over inure Ihan 3Il% orsot-rare.
�lismes�isl Va ;clalivl: t)I uyinl; v�gulrrliuu t=1 Mnir►tailr vegetative corrtroi c,luug bunks ul'
(ilutYlll
lugauns mud other Imponuclnlmnts it) prevent
accuinuiation artiecuying vegetative tnanur
tduug ►Vnler's udga on Iurlroomiiocni's perfin I r,
Operator:Keith Hilburn County: Robeson
Date: 05/14/97
Has the site evaluation been completed & approved:i S 0.0
1. AVERAGE LIVE WEIGHT (ALW)
0
sows
(farrow to
finish)
x
1417
lbs.
= 0
lbs
0
sows
(farrow to
feeder)
x
522
lbs.
= 0
lbs
8000
head
(finishing
only)
x
135
lbs.
= 1080000
lbs
0
sows
(farrow to
wean)
x
433
lbs.
- 0
lbs
0
head
(wean to feeder)
x
30
lbs.
= 0
lbs
Describe other :
0
lbs
Total Average Live Weight = 1080000 lbs
2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON
Volume = 1080000 cubic ft (includes
3. STORAGE VOLUME FOR SLUDGE ACCUMULATION
Volume = 272000.0 cubic feet
4. TOTAL DESIGNED VOLUME
0 cu. ft. add. treat. vol.)
Inside top length (feet)--------------------- 600.0
Inside top width (feet) ------------------------ 500.0
Top of dike elevation (feet)----------------- 50.10
Bottom of lagoon elevation (feet)------------ 39.60
Freeboard (feet)----------------------------- 1.00
Emergency spillway depth of flow(feet)------- 0.40
Side slopes (inside lagoon)------------------- 3.0 1
Total design volume using prismoidal formula
SS/END1 SS/END2 SS/SIDEI SS/SIDE2 LENGTH WIDTH DEPTH
3.0 3.0 3.0 3.0 591.6 491.6 9.10
AREA OF TOP
LENGTH * WIDTH =
591.6 491.6
AREA OF BOTTOM
LENGTH * WIDTH =
537.0 437.0
290831 (AREA OF TOP)
234669 (AREA OF BOTTOM)
AREA OF MIDSECTION
LENGTH * WIDTH * 4
564.3 464.3 1048013 (AREA OF MIDSECTION * 4)
CU. FT. _ [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM]
290831 1048018 234669
DEPTH/6
1.52
Total Designed Volume Available = 2386502 CU. FT.
5. TEMPORARY STORAGE REQUIRED
DRAINAGE AREA:
Lagoon (top of dike)
{ Length * Width ) + Surface area of connecting waste facility
600.0 500.0 0.0
300000.0 square feet
Buildings (roof and lot water) or impervious area
0.0 square feet Describe this area.
TOTAL DA 300000.0 square feet
Design temporary storage period to be 180 days.
5A. Volume of waste produced
Feces & urine production in gal./day per 135 lb. ALW 1.37
Volume = 1080000 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days
Volume = 1972800 gals. or 263743.3 cubic feet
5B. Volume of excess water
Volume = 7240.6 gallons/day * 130 days storage/7.48 gallons
per CF
Volume = 174240.1 cubic feet
5C. Volume of rainfall in excess of evaporation
Use period of time when rainfall exceeds evaporation by largest amount.
180 days evaporation = 0.0 inches
180 days rainfall - 8.0 inches
Volume = 8.0 in * DA / 12 in. per ft. = 199750 cubic feet runoff
Volume = 0.0 in * lagoon DA/12 in./ft = 0 cubic feet evap.
Volume = 199750 cubic feet
5D. Volume of 25 year 24 hour storm 6.9 in.
Volume of "Heavy Rain" 6.9 in.
Volume = 13.8 inches / 12 inches per foot * DA
Volume = 345000 cubic feet
5E. Additional volume as follows:
TOTAL REQUIRED TEMPORARY STORAGE
5A. 263743 cubic feet
5B. 174240 cubic feet
5C. 199750 cubic feet
5D. 345000 cubic feet
5E. 0 cubic feet
TOTAL 982733 cubic feet
6. SUMMARY
Temporary storage period====================>
180
days
Rainfall during wettest period of storage===>
8.0
inches
Evaporation during storage period===========>
0.0
inches
25 year - 24 hour rainfall==================>
6.9
inches
Heavy rain===_____________________________-_>
6.9
inches
Freeboard===================================>
1.00
feet
Side slopes=================================>
3.0
. 1
Inside top length==========================>
600.0
feet
Inside top width ______________=_____=___
=_>
500.0
feet
Emergency spillway elevation(if planned)====>
48.70
feet
Top of dike elevation=======================>
50.10
feet
Bottom of lagoon elevation==================>
39.60
feet
Top of sludge elevation=====================>
40.75
feet
Total required volume=======================>
2334733
cu. ft.
Actual design volume========================>
2386502
cu. ft.
Seasonal high watertable elevation (SHWT)===>
44.00
feet
Stop pumping
45.17
feet
Must be > or = to the SHWT elev.==========>
44.00
feet
Must be > or = to min. req. treatment el.=>
Min. Required treatment volume=====__=__=___>
Volume at stop pumping elevation=====_=____=>
Start pumping
Must be at bottom of F.B. & 25 yr. rainfall
Act. vol. less 25 yr. and heavy rainfall====>
Volume at start pumping elevation=====___ ==>
Required volume to be pumped=====_=__=__==__>
Actua4,iC%Ilness
ume planned to be pumped =________>
Min. of soil liner when required==>
45.60 feet
1080000 cu. ft.
1126083 cu. ft.
47.49 feet
& heavy rain
2041502 cu. ft.
2039333 cu. ft.
637733 cu. ft.
639498 cu. ft.
1. r feet
7. DESIGNED BY: APPROVED BY:
DATE: h:; -�� DATE:
7. DESIGNED BY: APPROVED BY: `��GG�3s•,�
DATE: DATE: 9 7
NOTE: SEE ATTACHED WASTE UTILIZATION PLAN
COMMENTS:
ENGINEER'S NOTES. Engineering approval is for minimum design standards and is based on pre -
construction site and soils investigations by Brown's of Carolina Technical Specialist. Engineer shall be
notified of any changes and/or site discrepancies found during construction before proceeding. Brown's of
Carolina is responsible for site layout, and shall verify all required setbacks and absence of subsurface file
drains. Owner and/or Brown's of Carolina personnel is responsible for contacting engineer for construction
inspections as deemed necessary, and for arranging final inspection of lagoon. Final inspection must be
performed by the engineer, and the engineer shall determine the extent and location of liner testing to verify
permeability. Brown's of Carolina technical specialist is responsible for excavation and fill calculations and
for nutrient management plan.
OTHER SITE -SPECIFIC NOTES
r -. L I I . i
vLY(nr�
S€ AL
16415
GORY s
SHEET 1 OF 3
SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS
----------------------------------------------------------
FOUNDATION PREPARATION:
-----------------------
The foundation area of the lagoon embankment and building pad shall be
cleared of trees, logs, stumps, roots, brush, boulders,sod and rubbish.
Satisfactory disposition will be made of all debris. The topsoil from
the lagoon and pad area should be stripped and stockpiled for use on
the dike and pad areas. After stripping, the foundation area of the
lagoon embankment and building pad shall be thoroughly loosened prior
to placing the first lift of fill material to get a good bond.
EXCAVATION AND EARTHFILL PLACEMENT:
-----------------------------------
The completed excavation and earthfill shall conform to the lines,
grades, and elevations shown on the plans. Earthfill material shall
be free of material such as sod, roots, frozen soil, stones over
6 inches in diameter, and other objectionable material. To the extent
they are suitable, excavated materials can be used as fill. The fill
shall be brought up in approximately horizontal layers not to -exceed 9
inches in thickness when loose and prior to compaction. Each layer
will be compacted by complete coverage with the hauling and spreading
equipment or standard tamping roller or other equivalent method.
Compaction equipment shall travel in a direction parallel to the main
axis of the fill. Clayey soils shall be compacted with a "sheepsfoot"
or tamping roller. Compaction of the fill material shall be in accord-
ance with the specified requirements for compaction and moisture.
For the embankment, use the more impervious materials from the required
excavations. Construction of fill heights shall include 5 percent for
settlement. Dikes over 15 feet in height and with an impoundment
capacity of 10 acre --feet or more fall under the jurisdiction of the NC
Dam Safety Law. The height is defined as the difference in elevation
from the constructed height to the downstream toe of the dike.
Precautions shall be taken during construction to prevent excessive
erosion and sedimentation.
LINER: THE MINIMUM REQUIRED THICKNESS SHALL BE 1.4 ft.
NOTE: LINERS (PARTIAL OR FULL) ARE REQUIRED WHEN THE ATTACHED SOILS
INVESTIGATION REPORT SO INDICATES OR WHEN UNSUITABLE MATERIAL IS
ENCOUNTERED DURING CONSTRUCTION. A TYPICAL CROSS SECTION OF THE LINER
IS INCLUDED IN THE DESIGN WHEN LINERS ARE REQUIRED BY THE SOILS REPORT.
When areas of unsuitable material are encountered, they will be over -
excavated below finish grade to the specified depth as measured
perpendicular to the finish grade. The foundation shall be backfilled
as specified to grade with a NRCS approved material (ie - CL,SC,CH).
REFER TO THE SOILS INVESTIGATION INFORMATION IN THE PLANS FOR SPECIAL
CONSIDERATIONS.
SHEET 2 OF 3
Soil liner material shall come from an approved borrow area. The
minimum water content of the liner material shall be optimum moisture
content which relates to that moisture content when the soil is kneaded
in the hand it will form a ball which does not readily separate. Water
shall be added to borrow as necessary to insure proper moisture content
during placement of the liner. The moisture content of the liner
material shall not be less than optimum water content during placement.
The maximum water content relates to the soil material being too wet
for efficient use of hauling equipment and proper compaction. Proper
compaction of the liner includes placement in 9 inch lifts and
compacted to at least 90 percent of the maximum ASTM D698 Dry Unit
Weight of the liner material unless otherwise specified. When smooth
or hard, the previous lift shall be scarified and moistened as needed
before placement of the next lift.
The single most important factor affecting the overall compacted perme-
ability of a clay liner, other than the type of clay used for the
liner, is the efficient construction processing of the compacted liner.
The sequence of equipment use and the routing of equipment in an estab-
lished pattern helps assure uniformity in the whole placement and
compaction process. For most clay soils, a tamping or sheepsfoot
roller is the preferable type of compaction equipment.
The soil liner shall be protected from the discharge of waste outlet
pipes. This can be done by using some type of energy dissipator(rocks)
or using flexible outlets on waste pipes.
Alternatives to soil liners are synthetic liners and bentonite sealant.
When these are specified, additional construction specifications are
included with this Construction Specification.
CUTOFF TRENCH:
--------------
A cutoff trench shall be constructed under the embankment area when
shown on a typical cross section in the plans. The final depth of the
cutoff trench shall be determined by observation of the foundation
materials.
VEGETATION:
All exposed embankment and other bare constructed areas shall be seeded
to the planned type of vegetation as soon as possible after construc-
tion according to the seeding specifications. Topsoil should be placed
on areas of the dike and pad to be seeded. Temporary seeding or mulch
shall be used if the recommended permanent vegetation is out of season
dates for seeding. Permanent vegetation should be established as soon
as possible during the next period of approved seeding dates.
REMOVAL OF EXISTING TILE DRAINS
When specified, the contractor shall construct an observation trench
along the entire length of the embankment to a minimum of five feet
in depth. The trench shall have a bottom width adequate to accomodate
the equipment used for excavation, backfill, and compaction operations
SHEET 3 OF 3
and the side slopes shall be 1:1 or flatter. When tile drains are
encountered, the tile shall be removed to a minimum of 15 feet beyond
the downstream embankment toe as measured perpendicular to the
embankment. If a tile line exists above the embankment it shall be
rerouted around the lagoon in an approved location. Backfilling
and compaction in the trench shall be in accordance with the EXCAVATION
AND EARTHFILL PLACEMENT requirements.
BOTTOM AND EDGES
---------------
The bottom of all lagoons shall be approximately level. The side
slopes shall be uniform from top to bottom. Scarify the bottom and
side slopes of the lagoon a minimum depth of six inches and compact
with a "sheepsfoot" or tamping roller to decrease the permeability
of the finished bottom and side slopes.
QUALITY ASSURANCE
-----------------
During construction of the earth embankment, a qualified inspector
as designated by the designer must be on site during construction
as necessary to verify proper construction. Testing will be required
as deemed necessary by the inspector and/or designer.
During construction of a clay liner, a qualified construction
inspector as designated by the designer must be on site during con-
struction as necessary to verify the liner is installed in accordance
with NRCS South National Technical Center (SNTC) Technical Note
716 (Revised September 1993). In the absence of supervision of
construction by a qualified inspector, the liner must be tested to
verify a maximum hydraulic conductivity of 0.000001.25 cm/sec.
When testing is required, the owner will be responsible for furnish-
ing test results and certification that the construction meets
the design requirements. Any tests and certification should be
performed by a certified laboratory.
SHEET 1 OF 2
OPERATION AND MAINTENANCE PLAN
------------------------------
This lagoon is designed for waste treatment (permanent storage) and
180 days of temporary storage. The time required for the planned
fluid level (permanent and temporary storage) to be reached may vary
due to site conditions, weather, flushing operations, and the amount
of fresh water added to the system.
The designed temporary storage consists of 180 days storage for:
(1) waste from animals and (2) excess rainfall after evaporation. Also
included is storage for the 25 yr - 24 hr storm for the location and a
heavy rain factor. The volume of waste generated from a given number
of animals will be fairly constant throughout the year and from year to
year, but excess rainfall will vary from year to year. The heavy rain
factor and 25 yr rainfall will not be a factor to consider in an annual
pumping cycle, but this storage volume must always be available.
The waste produced by the animals shall be utilized in accordance with
an approved waste utilization plan. Highly visible markers shall be
installed to mark the upper and lower elevations of the temporary
storage (pumping volume). Pumping shall be done as necessary to
maintain the liquid level between these markers.
Pumping can be started or stopped at any time between these two
elevations for operating convenience as site conditions permit, such as
weather, soils, crop, and equipment in order to apply waste without
runoff or leaching.
Land application of waste water is recognized as an acceptable
method of disposal. Methods of application include solid set,
center pivot, guns, and traveling gun irrigation. Care should be
taken when applying waste to prevent damage to crops.
The following items are to be carried out:
I. Before wastes are introduced, the waste treatment lagoon shall be
charged to 1/2 its treatment volume to prevent excessive odors during
start-up. Pre -charging reduces the concentration of the initial
waste entering the lagoon thereby reducing odors. solids should be
covered with effluent at all times. when precharging is complete,
flush buildings with recycled lagoon liquid. Fresh water should not
be used for flushing after initial filling.
2. The attached waste utilization plan shall be followed. This
plan recommends sampling and testing of waste (see attachment)
before land application.
3. Begin temporary storage pump -out of the lagoon when fluid level
reaches the elevation 47.49 as marked by permanent marker. Stop pump -
out when the fluid level reaches elevation 45.17 . This temporary
storage less 25 yr and heavy rain contains 639498 cubic feet or
4783447 gallons.
SHEET 2 OF 2
4. The recommended maximum amount to apply per irrigation and
recommended maximum application rate is shown in the waste utilization
plan. Refer to the waste utilization plan for further details.
5. Keep vegetation on the embankment and areas adjacent to the
lagoon mowed annually. Vegetation should be fertilized as needed
to maintain a vigorous stand.
6. Repair any eroded areas or areas damaged by rodents and
establish in vegetation.
7. Repair areas of the embankment that settle below the design settled
height or areas where cracking, sloughing, or "jug" holes develop.
8. Repair waste inlet pipes that develop cracks or separate at the
joints.
9. Remove undesirable vegetative growth and floating or lodged debris.
10. All surface runoff is to be diverted from the lagoon to stable
outlets when not included as part of the design temporary storage.
11. After five years the waste treatment lagoon shall be checked for
sludge accumulation annually. If sludge has encroached into the
treatment volume, the sludge will be removed and applied at agronomic
rates based on analysis of the sludge_ Treatment volume must have
a minimum of 4 feet of depth free of sludge at all times.
12. In December 1992, the Environmental Management Commission (EMC)
in North Carolina revised water quality regulations that address
animal operations. These rules became effective on February 1,
1993 (15A NCAC 2H .0200). This animal operation shall be operated
within the requirements of these rules and regulations.
13. Pipes that are used for recycling effluent to use as flush water
and irrigation intakes must be placed 18 inches below the surface and
as far from the inlet discharge pipes as possible in order to provide
a cleaner effluent for flushing and to reduce odors when irrigating on
land. when these pipes are placed through the embankment, they should
be installed no more than two feet below top of embankment and not in
the highest section of fill. The pipe trench shall be compacted with
clayey material or other material as approved by an engineer.
8
Lagoon Marker
I" PVC Pipe
PVC Pipe
lb,
Paint top -="
P
j„
3
LAGOON MARKER
FREEBOARD + 25YR%24FiR STORM
MAXIMUM LIQUID LEVEL
6 MONTH TEMPORARY
STORAGE
MINIMUM LIQUID LEVEL
PERMANENT STORAGE
SEEDING SPECIFICATIONS
----------------------
AREA TO BE SEEDED: 5.0 ACRES
USE THE SEED MIXTURE INDICATED AS FOLLOWS:
0.0 LBS. FESCUE GRASS AT 60 LBS./ACRE
(BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS)
SEEDING DATES: SEPTEMBER 1 TO NOVEMBER 30
FEBRUARY 1 TO MARCH 30
0.0 LBS. RYE GRAIN AT 30 LBS./ACRE (NURSERY FOR FESCUE)
300.0 LBS. 'PENSACOLA' BAHIA GRASS AT 60 LBS./ACRE
(SEE FOOTNOTE NO. 1)
SEEDING DATES: MARCH 15 TO JUNE 15
40.0 LBS. HULLED COMMON BERMUDA GRASS AT 8 LBS./ACRE
(SUITED FOR MOST SOIL CONDITIONS)
SEEDING DATES: APRIL 1 TO JULY 31
0.0 LBS. UNHULLED COMMON BERMUDA GRASS AT 10 LBS./ACRE
SEEDING DATES: JANUARY 1 TO MARCH 30
200.0 LBS. RYE GRASS AT 40 LBS./ACRE (TEMPORARY VEGETATION)
SEEDING DATES: DECEMBER 1 TO MARCH 30
LBS.
APPLY THE FOLLOWING:
5000.0 LBS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE)
10.0 TONS OF DOLOMITIC LIME (2 TONS/ACRE)
500.0 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE)
ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE
ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED.
APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH
SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER
OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WITH A MULCH
ANCHORING TOOL OR NETTING.
I. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON
BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8
LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER
UNTIL BAHIAGRASS IS ESTABLISHED.
HAZARD CLASSIFICATION DATA SHEET FOR LAGOONS
Landowner ��/T�f /�iL�+�� _ -- County Ko��/j
Community or Group No. Conservation Plan No.
Estimated Depth of Water to Top of Dam—Y- I Ft. Length of Flood Pool 0_OF t.
Date of Field Hazard Investigation 5-- 1A " 17
Evaluation by reach of flood plain downstream to the point of estimated minor effect from sudden
darn failure.
Reach
Length
Width
Slope
Land
Use
Kind of
Improvements
Est. Elev.
Improvements
Above Flood
Plain
Est Elev.
of Breach
Floodwater Above
Flood Plain
Ft
Ft.
%
Ft.
Ft,
I
2
3
Describe potential for loss of life and damage to existing or probable future downstream
improvements from a sudden breach
Hazard Classification of Dam (a, b, c) (see NEM-Part 520.21)
Classification (I, II, III, IV,
(tide)
By X. E
(name) (tale)
NOTE: L Instructions on reverse side.
2. Attach additional sheets as needed.
Ok
� G
Date
Date
All dams built with technical assistance from the Soil Conservation Service must have a hazard
classification assigned by the person responsible for approving the design. Most farm ponds, except
in borderline cases, can be classified after a complete field investigation without assuming failure and
maldng breach studies. This data sheet is to be used for recording the information obtained through
field studies and for documenting the hazard classification. Where there is a possibility for the loss
of life or major property damage from a dam failure, an approved breach routing procedure is to be
used. (Consult with the area engineer.)
Hazard classifications of darns are made by evaluating the possibility for loss of life and the extent of
damage that would result if the dam should suddenly breach that is a section of the dam be suddenly
and completely washed out. It is to be assumed that a waII of water will be released equal to the
height as it moves down the flood plain. The wave height (depth of flooding) should be evaluated
for a sufficient distance downstream until the estimated flood level will not cause significant damage
to improvements, such as homes, buildings, roads, utilities, reservoirs, etc. The breach flood level
will be reduced depending on the valley storage, slope, and openness of the flood plain; however,
in a narrow steep valley slopes steeper than 10% should be given special consideration. One method
of evaluation is to compare available valley storage (under flood conditions) to impoundment storage
(figured to the top of the dam) for each reach evaluated with a judgment estivate made of the flood
wave height at all critical points downstream.
Should there be any questions about the hazard classification for a dam, the area engineer should be
consulted before making design commitments.
Uur" /
IONeap.en4 �gxi TYPICAL X-SECT
_XZ5 HE NOTE 3
oR SCE NOTE_ . 2
TOM ELCV. .50.001
NAIL 1N' ,&%e -sr an
Vti
FILL. = PAD 2442,�C
-CY CORE TRENCH
SEC -.SOIL SHEET
3S" 7d . G FOR DEPTH
+ 107, 3 57 o s• '• -•...
�� . -SITE NOTE
TOTAL: 3°1 �i 1 Cy 1) ALL WEAK MAKIflA1. TO Ur OVERCUT f
AND I1AC1(F1I_I.ru AMD COMPACTED. �
T I IICI(hIE5S 01- L11IF:I( ()EPENU5 011 OVCNALL
UI:IIIII, LINER rolt MIS LAGO014 TO LIE l
COMPUTATIOI�IS BY: �! �._ �� rarer
1. I�i�L� k}-1'Pi= 5 7) DIRE DEI IINU 1.11.005 TO []E MIN. {3 w, O a
- - HIGHER TIIAN 01110 PLANI:IED ELM. � , ,
--- — - - - J) WALK AND LOADING AREA TO K DUILT 1.5' A110VC LOW
• [:ND PADS. IJUILD 6' WIDE CONTIM., 7' FNOM REAR OF DLDC5;
nu- to nl.Drs 111'ron[ LUUI1' moviS Our (wom( To !IC
CIJ()RUIhIAIIA) W/ 111.111; CONINAU1016
IRRIGATION SYSTEM DESIGN '114 I �
FORw�:
RUi-
OWNER'S NAME /e a li� //I �6kr•�
ADDRESS _ 14 73/�•'/� C�� f� d
PHONE
FARM NAME
LOCATION St, 1130
FARM DESCRIPTION 8'0c) o //e-
ss1
DESIGN APPROVED BY: R. Gregory Swain, P. E. o
Swain Consulting Services, Inc. u SEAL
503 Underwood Street 16415
Clinton, NC 28328
(910) 590-2703G0
RY SP•'�
N.C. License No. 016415 a000aogds`'
Signature. mil° gn;jz ,, Date: 61V9;'
Comments: w: 1-t,
IF
� �� a-.....� .r �s.rf' .C/ per. L 71'.ra/. ✓e.l�s/.� n. e,.G .... +'
�w S �� 9.a. � / K :r f!/'G l .Z+. iw4lie „oS e S .� o .•� iS V �-_� G� D .,._ �� / �� s.�
_�••-•� r,',�t. .f��.��r eo.e-�� /+� L, o:.,,.� dc-1.`Fa.0 �-•..d �i-aw.,. s f�
S. d;scr--f-0a...zIeI ar r ySA Gl,.,,.L1
SPECIFICATIONS FOR THE LAND APPLICATION OF WASTE
WATER IRRIGATION SYSTEM
FOR MR. KEITH HILLBURN FEEDER -FINISH OPERATION,
IN ROBESON COUNTY
CONTRACTOR FOR: BROWN'S OF CAROLINA, INC.
According to the data furnished by the owner Keith Hillburn and Brown's of Carolina, Inc. , this is
a feeder to finish operation with 8000 capacity and two storage lagoons. The annual PAN (Plant
Available Nitrogen) produced by this particular operation will be 18,400 pounds. An additional
14,400 pounds of PAN must be accounted for, produced from the sludge, if the operator removes
the sludge every five to ten years. The sludge will normally be spread when there is a build up in
the bottom of the lagoon. It may take approximately five to ten years before the sludge will begin
to be applied in the irrigation process, or by some other method.
The predominant soil type on this farm in the area where wastewater will be applied is Dunbar.
The Dunbar series is a somewhat poorly drained Coastal Plain and terrace soils with sandy surface
layers and friable loamy or firm clayey subsoil's. The permeability rate is between 2.0" and 6.0"
per hour in the top twenty inches and between 0.6" and 2.0" per hour in the top 20 to 80 inches.
The design precipitation rate is 0.4" per hour on Dn with Hybrid Bermudagrass-hay cover.
The Nutrient Management Plan, developed by Brown's of Carolina, includes a cropping system of
Hybrid Bermudagrass-Hay. The total acreage of the fields estimated to be needed, by the
Nutrient Plan Designer is approximately 77.9 acres. The area at the ends and on the sides of the
pulls will not receive uniform coverage during application. The area of the sides that is receiving
effective irrigation is considered approximately 70 percent of the throw diameter of the chosen
sprinkler.
The calculations made by Brown's of Carolina show that the 75 acres of pasture land will utilize
32,800 pounds of PAN. Since only pan will be considered, the 77.9 acres of pasture that can be
effectively irrigated will be more than adequate. Table l lists the field specifications for this
system.
The annual loading rates are approximately 265 pounds per acre per year for the Dunbar. There
should be adequate storage to allow time for application of the wastewater on the Bermudagrass-
Hay from March through October. After the system is in place and application becomes
necessary, the manager needs to follow the waste management plan as it is written. The total
amount of wastewater that needs to be removed from the lagoon will be based on the yearly
rainfall amounts. Years where there is an unusually high rainfall amount, more water will need to
be pumped and sprayed on the pasture land. The estimated amount of wastewater required to be
pumped annually is 9,566,890 gallons. It is a good idea for the operators of this system to be
familiar with average rainfalls for their particular regions. This can help in the scheduling of their
land applications. These can be obtained at local extension offices or at NC State University.
There are a number of places but these are two well known loci n011s.
TABLE 1 - FIELD SPECIFICATION:
FIELD #
SLP
SOIL
TYPE
CROP
APP.
RATE
MAX APP
PER CYC
IRR
ACRES
TRCT 3963
FLD 41
2%
Dn
Bermudagrass-Hay
0.4
US
77.9
LAND APPLICATION SYSTEM:
With our recommendation and the wants of the customer, we have decided to use the Amadas
Hobbs Reel Rain Hard Hose Traveler. The machine is equipped with 965' of 3.0" poly hose, a
Nelson 150 end gun with a 1" Taper Bore nozzle and will accommodate all of the customers
needs. The arc angle setting of the sprinkler will be a minimum of 300 ° on Dunbar with
Bermudagrass-Hay. The arc angles stated above are settings to achieve the specified application
rates, the guns can be run at larger angles, but it is not recommended to exceed300° in this
particular case. These settings, as shown in the calculation below, do not exceed the NRCS's
recommended precipitation rate. The wetted diameter of the sprinkler is 340', the gpm is 245
gallons per minute, the pressure at the sprinkler is 70psi, and the effective diameter of the
sprinkler throw is 240'. This system will require approximately 660 hours of operation per year
to remove the annual temporary storage as specified in the approved lagoon design.
PRECIPITATION RATE:
(calculations)
Precipitation Rate (PR) _ 96.3 x 0 x 360
14 { t). 9 x r )' %V
GPM = 245gpm
r (Radius) = 170'
w (Arc) = 300'
Dn with Bermudagrass-Hay cover
96,3 x 245 x 360
3.14 (0.9 x 170)' 300
PR = .38i
The travel lane spacing is 70 percent of the wetted diameter. Under different testing systems, 70
percent has been proven to be the best figure to use for the most uniform coverage. The travel
lane spacing for this design is 340' x 0.70 = 238'. The risers will be set 240 feet apart to
accommodate for the joints of PVC pipe. The system should not be operated when wind
conditions are i0mph or more. The best time to run is when winds are less than Smph.
The maximum application of wastewater recommended by the NRCS office for Dunbar soils is
1.5". However, to limit the risk of any runoff or ponding of wastewater this design will limit
each application to approximately 0.5". To achieve this depth, the traveler speed should be the
following:
TRAVELER SPEED:
(calculations)
Speed = 61. 05 x O
d x w
S = Traveler Speed
1.605 = Constant
Q = Gallons Per NEnute
d — Application depth
w = Lane spacing
Dn on Bermudagrass-Hay
S = 1.605 x 24 5
0,5" x 240
= 3.28 fthrrin
A total of fourteen hydrants will be required on the farm.. The longest travel distance is 945'
(1149' effective length) and the shortest is 316' (520' etective length). The actual and effective
lengths and acreage of each pull are listed in Tables 2 and 3. When the system is first started at
the beginning of the travel lane, the cart should be allowed to remain in a stationary spot for a
period of approximately 25 minutes to allow for complete coverage at the end of the travel lane.
This time may have to be adjusted in accordance with the days conditions. When the soil already
has a higher moisture content than normal, then the times should be decreased. At all times the
operator should be present with the machine during these time periods to prevent any run off or
ponding of waste water. Table 4 gives the times for each travel lane, and 25 minutes has already
been added to the times to cover for the full period.
TABLE 2- IRRIGATED ACRES:
PULL
ACT. LNGTH
EFF. LNGTH,
WIDTH
ACRES
A
316
520
240
2.87
B
500
704
240
3.88
C
686
990
240
4.90
D
818
922
240
5.08
E
945
1149
240
6.33
F
945
1149
240
6.33
G
945
1149
240
6.33
H
805
1009
240
6.33
1
945
1149
24()
5.56
3
945
1149
24()
6.33
K
945
1149
241
6.33
L
920
1 124
24o
6.19
M
920
1124
24ci
6.19
N
750
954
240
5.26
F-1
TOTAL.
T77.91
TABLE 3 - IRRIGATION LAYOUT
APPLYING IRRIGATION TO THE BERMUDAGRASS-HAY COVER
FIELD #
Hyd #
Trvler
Speed
PR
Rate
Eff
Width
Eff
Lgnth
Wetted
dia
Nuzzle
Size
PSI L'
Gun
PSI @
Reel
Arc
Pttrn
Eff
Aes
TRCT
3963
FLD #1
A
3.48
0.38
1 240
520
340
1.1 x
80
137.98
300
2.87
B
3.48
0.38
1 240
704
340
1.18
80
13798
300
3.88
C
3.48
0.38
240
890
340
1.18
80
137.98
300
4.90
D
3.48
0.38
240
922
340
1.18
80
137.98
300
5.08
E
3.48
0.38
240
1149
340
1.18
h0
137.98
300
6.33
F
3.48
0.38
240
1149
340
1.11%
80
137.98
300
6.33
G
3.48
0.38
240
1149
340
1.I1;
XO
13T98
300
6.33
H
3.48
0.38
240 1
1009
340
1.1 x
80
137.98
300
5.56
I
3.48
0.38
240
1149
3411
1. 1 N
x()
137.98
300
6.33
J
3.48
038
240
1149
340
1.11;
80
137.98
300
6.33
K
3.48
0.38
240
1 149
340
IAS
h0
137.98
300
6.33
L
3.48
0.38
240
1124
3451
1. I N,
90
137.98
300
6.19
M
3.48
0.38
240
1 124
340
[As
80
137.98
300
6.19
N
3.48
0.38
240
954
340
1AS
80
137.98
1 300
5.26
77.9
TABLE 4 - T 4E PERIOD TO APPLY WATER PER LANE:
LANE
TRAV. DIST.
MIN.
HR
For 1.0 TB nozzle w/245
gpm,3.3 ft/min
A
316
115
1.9
121
B
500
168
2.8
177
C
686
221
3.7
233
D
818
259
4.3
273
E
945
295
4.9
311
F
945
295
4.9
311
G
945
295
4.9
311
H
805
255
4.2
269
1
945
295
4.9
311
7
945
295
4.9
311
K
945
295
4.9
311
L
920
288
4,8
304
M
920
288
4.8
304
N
750
239
4.0
252
TRAVEL TIME PER PULL:
(CALCULATlc W-S �
850' Pull
= [ 965 + 25 ]
3.48
= 302.30/60
= 5.0 hrs.
TABLE 5 - TRAVELING GUN SETTINGS
Traveling Gun Setting
Solid -Set irrigation
Flow Rate of Sprinkler (gpm)
245
Operating PSI at Pump
143.38
Design Precipitation Rate
0.38
Hose Length
965
Speed Compensation
Mechanical
Pump Type
Engine
Horse Power Req'd
41.7
A pump which has a capacity of 245 gpm and can maintain a pressure of 143.38 psi (331.2 feet of
head) will be needed, A diesel power unit with a centrifugal pump is our recommendation for this
site. This gives the customer all of the specifications he needs with the reliability, case of use, and
mobility. The pump that we recommend is the Berkeley B sJQBM. Due to the higher pressure
the system will be operating at, the efficiency of pump drops from approximately 70% down to
about 55%. The operating range for the diesel engine is between 2200 and 2400 rpm. The
engine that will be used in this application is a John Deere 4045D, which has been used in similar
applications and has proven to operate within all of the operators expectations.
There is a minimum of elevation on the property, - or - 5'_ is the highest elevation difference.
Approximately 3840' of bell and gasketed 6" class 200 INS PVC pipe will be needed for the
underground system supply line. All supply lines will be 6". The hydrants will be constructed out
of sch 80 fittings and class 200 pipe, this is to withstand any high water hammer. The top of the
hydrants will be equipped with 4" ceramic butterfly valves, between two flanges and a 6"
aluminum male circle lock adapter on top of the hydrant. Each endriser will be equipped with 2"
sweep and 2" air relief valve to allow any air in the line to escape .without causing any damage to
the line.
The pump shall be attached to the underground mainline with a 15' flex assembly, consisting of 15'
of 4" lay flat flex hose and two 6" circle lock fittings. Tile end that hooks to the pump will have a
male end, so that it can attach to the 6" female on the pumping unit. The end going into the
ground will have a female end to attach to the male side of a 6" aluminum 90 deg elbow which is
locked onto the top of the hydrant which is made like the field end riser, including male circle lock
top, butterfly valve, 2" sweep, sch 80 fittings, 2" air relief, 2" adjustable pressure relief, and a 0-
200 isolated pressure gauge. A similar gauge will be at the traveler so the operator will be able to
read the pressure at the pump as well as the irrigator.
The pipe will be installed with a minimum of 30" of cover over the pipe. This will prevent the
pipeline from being struck by any agricultural equipment. When trenching the PVC pipe all
manufacturers recommendations should be observed. Concrete thrust blocks should be poured at
all tees, ells, gate valves, and end risers in the system. See Table 6 for thrust block sizes and see
attached specs for thrust block designs.
At the pump there will be a Berkeley 3" x 4" discharge priming valve. This swing type valve will
allow the operator to shutdown the system without the water draining back through the pump.
The back pressure of the water in the line will operate the valve. There will be a diaphragm valve
on the suction side of the pump to fill the pump and suction line when the operator starts up the
system. At startup the underground line should not be filled any faster than 80 gpm. There is a 6"
butterfly valve on the entry at the ground which will allow the operator to remove the pump from
the site after shutdown and the valve will prevent the water in the line from draining out.
TOTAL DYNAMIC HEAD:
(calculations)
NOTE: To account for the Total Dynamic Head the friction loss in the mainline as
well as the traveler hose must he accounted for (see the below calculations).
F1 = [ 0.2083 (l00)'.ss- x x L ] 0.433
[ (c) D 4,906 100 ]
Fl = Friction Loss, psi
Q — Gallons Per Minute
D = Pipe Size, inches
L = Length of Line, feet
c — Pipe Coefficient = 150 for plastic pipe
Mainline Calculations:
FI = [.2083 C 00 '-"2 x 245"52 x 3640 ] 433
[ (150) 6 4.K(•5
(• I oo ]
[ 15.5T ] .433
6.7 psi loss
Traveler Hose Calculations:
Fl — [ 0.2083 100 L95' x 24S , 02 x 965 ] .433
[ (150) x`" 100 ]
— [ I 19.95' ] .433
— 51.94 psi loss
TOTAL DYNAMIC HEAD FOR THE COMPLETE SYSTEM:
70psi (spk pressure) 5194 (traveler hose loss) - 121.94 (traveler pressure)
121.94 x 2.31 =
2S l .C)ti'
Mainline Loss =
15.5 2'
Elevation Within Field =
�.00'
Suction Lift =
8 00'
Fitting Loss =
5 . c is ►'
5% Factor =
16.00'
TDH =
3 3 1. 20'
Pump PSI 331.20 / 2.31 =
143.38 psi
BRAKE HORSEPOWER:
(calculations)
HP Q x TDH
3960 x EFF
45 x 331,20
3960 x 0.55
37.2 HP
APPLICATION OF WASTEWATER:
The run time to apply 0.5" of wastewater is given in Table 5 for each pull. The length of the
travel lane will determine the length of time required. Installation and operation of the system
should include accurate locations of start and end of pull locations to avoid spraying beyond
defined buffers. Another application of wastewater should not be applied until the last amount of
wastewater has been used up through Evapotranspiration, (ET), if no rainfall occurs, that will
normally range from three to five days. This may vary depending, on the climate.
The total amount of wastewater to be applied to the pastures should not exceed the nutrient (plant
available nitrogen = PAN) requirements of the crop based on soil type. Each application of
wastewater should be limited to a maximum rate and no niore than 0.5" per irrigation cycle. It is
our recommendation this be the maximum amount per cycle for Bermudagrass-Hay. During times
of excessive rainfall the amount that needs to be applied may be dramatically decreased.
Accurate records should be maintained on the operating time for each traveler. The pressure at
the pump, at the traveler, and at the gun should also be recorded to maintain accurate application
rates. Forms for recording data can be found in the North Carolina Certification Training for
Operators of Animal Waste Systems Manual, that each applicant receives when taking part in the
required certification training.
Pumping should occur as much as possible during the daylight hours. Running at night should be
avoided, when possible. Again it is very important not to run the system when winds are more
than 10 mph. At the beginning of each operation the pressures need to be checked against the
parameters as laid out in this design. If by some chance they do not match up, shutdown the
system and make the proper adjustments. The specifications n1w t be followed exactly to prevent
potential runoff and ponding. Pumping should never occur during rainy periods or when the
ground is saturated. The operator will be held responsible for choosing the proper times to
irrigate. Refer to the attached spec sheet on when to irrigate. The operator should be on site as
much as possible when the system is running, and it is imperative that the operator be on site at
the end of the pulls and at the beginning of the pulls.
It is also highly recommended to conduct annual calibrations of your equipment. With the data
recorded at each operation and information provided in this design the operator can take a few
easy steps to ensure that the system is operating as it was originally designed.
PIPE INSTALLATION;
All of the pipe will be bell and gasket Class 200, IPS, PVC plastic pipe and the fittings will be
gasketed as like the ones manufactured by Harco. The hydrants will be made out of sch 80 slip
fittings, with class 200 PVC Pipe. Again as stated earlier, the pipe will have a minimum of 30" of
cover to prevent the pipeline from any damage. Concrete Thrust blocks will be poured at ells,
tees, and end hydrants (See attached material for specifications and design.) The thrust blocks are
poured in place to prevent the line from separating at any of the joints. It is very important that
the thrust blocks be poured in undisturbed earth; this will prevent the pressure on the line from
moving the thrust block itself. After the line has been laid it should be covered up and compacted
to prevent any runoff of cover dirt and soft above the fine.
CONCRETE THRUSTBLOCKS:
(calculations)
THRUST
x LINE P S I = \ / 700
90 deg elbow
49.2 x 143.38 =
7054/700 —
10.1 sq ft
45 deg elbow
26.7 x 143.38 =
3828/700 =
5.47 sq ft
Tee/Dead end
34.8 x 143.38 =
4990/700 =
7.13 sq ft
Grnd Entry
26.7 x 143.38 =
3828/700 -
5.47 sq ft
Gate Vlve
34.8 x 143.38 =
4990/700 =
7.13 sq ft
TABLE 6 - THRUST BLOCK SPECIFICATIONS
LOCATION
THRUST BLOCK AREA (sq/ft)
90 DEG ELBOW
10.1
DEAD END TEE
7.13
TEE
7.13
45 DEG ELBOW
5.47
GATE VALVE
7.13
GROUND ENTRY
5.47
MAINTENANCE:
There should be no land application of wastewater during freezing temperatures. The pump, the
above ground portion of the discharge pipe and the suction line should be drained during freezing
temperatures, to avoid ruptures. The risers should be drained to approximately one foot below
the surface during freezing temperatures. Any liquid in the underground pipe should be protected
from freezing. Check all valves, pressure relieves, gauges, and hydrant tops at least two to three
times a year to make sure they are operating properly. Make sure none of these are leaking or
have any malfunctioning parts. The pump should be well maintained and greased properly, (refer
to the operators manual for basic pump maintenance.) The engine must be serviced regularly with
oil, coolant, and lubrication (refer to the engine operators It]anr_!al for instructions). The traveler
also needs regular maintenance. Inspection of the traveler and all of its moving parts need to be
made before each startup. (Refer to the traveler operators manual for proper maintenance.) It is
a good idea to wash the traveler and pump down periodically to reduce corrosion. When the
pump is removed from the system, make sure the butterfly valve on the system is closed to
prevent anything from getting into the pipeline. At every start upc check for leaks and make sure
the line holds a constant pressure. If a leak is found, shut the system down and do not operate
again until it can be repaired. When any of the equipment is not in use, try to store it out of the
direct sunlight, especially the traveling gun, because the Sun can cause damage to the poly pipe
over a long period of time.
VELOCITY IN PVC PIPE:
The manufacturers of PVC pipe recommend that the velocity of the water traveling through the
pipe remain less than or equal to 5 R/sec. In this design, the velocity is 2.9 fi/sec. This is a safe
velocity to operate the system.
VELOCITY:
(calculations)
V — x .408
DZ
Q = GPM
V = Velociy
D = Diameter of Pipe
V - 245 x A08
b-
V = 2.8 FT/Sec.
*NOTE: This is a preliminary design and should be viewed as such. The design was based
on information obtained from the owner and Brown's of f'<<r lira. The design is subject to any
changes made in the final permitting of the site.
*NOTE: In our opinion, this site is adequate for the liroi)osed farming operation planned for
by the owner.
*NOTE: Refer to your owners and operators manuals for Upkeep and maintenance of the
irrigation equipment. Equipment specifications and information lias been provided with this
design.
*NOTE: It is our recommendation that the designer visit t lie site during installation. Installation
information has also been provided with this design.
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Near QIAYETfR
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3p.Smm
1],Omm
3S.6mm
38
MStN M
L39 MStH M
1.75 MSR4 M
t39 MFSM
a 51
GPM DIA
GPM OIA
GPM OIA
GPM DIA GPaA 01A
DIA
GPM DIA
GPM QtA RNerrt2.
175 Y tF1 Y LIS M3M M
IJ5
EMU 60
250 345'
285 3S5'
1 - 330 375
385 390'
445 410'
515 430'
$85. 445'
595 470'
a25 495' 4,0
15.5 55.710A 7.6 63.! 1
20.3 73.1 ti
6Sa 1 t
27.5 96.9 tZ3
32-2110129
RM 70
270 360'
310 390'
355 395'
415 AID-
4a0 430'
S55 450'
6w 465'
r55 495,
a90 515'
5.0
17.392.311119.97T511122.76t1t712&T
96.0 f26
]0.71ttt
]6.01301 39
BD
290 375'
330 3%,
380 AID'
4A5 Am
515 450'
590 477
675 445'
8M 515'
950 535-1
90
310 390'
350 410'
405 425'
475 4A5•
$45 465'
625 AM'
715 505'
555 535-
1005 555' 4.0
19,068.21 t5 21.979.3121
24.989.51
29.2 t45 1>2
.1121 13a
39.4 142 144
WES 100
325 400'
370 42D'
425 "a'
S00 46D'
575 480'
660 500'
755 520'
900 550'
1060 575' 7,0
20.571Tt2233.5M412e
26.996.7134
345 114140
363131 116
42.61531
110
340 470'
390 Am,
445 450'
525 470'
605 495'
695 515'
79D 535'
US S65'
1110 590' e0
2e s lea I 25-1 90.4122
26.7 103 "a
33-7121 1M
38.9 140152
45.5:64 159
120
355 A20-
405 4A0'
465 460'
545 460'
630 505-
72S 530'
825 55D'
985 590,
11so am,
130
370 425'
425 445'
4a5 465'
565 485'
655 515'
755 SAO'
850 560'
1025 590'
1210 620' 9.0
23.7 S3.6 t .69}9 136
30" 1+0 142
358 +29 1
41.2 149 157
44.3 174 164
w
1'." R.n 1 : A
I 9 '^9
+ 29 1 46 1.56 166 1.74
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t . - R •'4
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11 29 - sceusu
GPM DIA
I I 1 46" auw4
GPY DIA
I t t 56" anwn
GPM DIA
I 1 rt6" auwu
GVY DIA
11 74- .dwu 1 163- aclwt
GPM D1A GPM DIA
11 91- acn.aRE
GPM DIA 3t.1 Y US M3iM M LtS Y M M US 113++'
/
Fll
Ill
• VS• MSN• M'S Y5o
6AD 43514.5 5Z3 99 169 6a1 106 22.2 a0.0 113 25.0 92.1 t19 30.1 100
230 325'
300 355' 350 370'
410 390-
470 ADS'
535 A20"
60
250 3A0
330 310- 38S 390'
445 410'
515 425'
S85 4A0'
695 ASS15.5 559 t03 70.2 726 n6 2]9 9}} n7 271 121 322 tt6
i4 70
270 3SS'
355 385' 415 405'
490 A25'
555 440'
630 455'
755 47511a 28.6 956 1z4 30a IJ06 131 760 '�l00
290 370'
380 A00' 445 420'
515 440'
590455'675
A70'
t4?
$05 49017.4 62.5 109 22.6 e1.43t0
3a0'
405 415' 475 A35'
545 ASS'
625 470
715 465'
a55 505'19.0 685nS 24a a91 125 291 105 131 33.7 127 137 394
325 390'
425 425' 500 445'
515 465'
660 480'
755 500,
900 520,20 5 740 $19267 9$.3 130 314 113 136 364 tat 142 426 1i3
O
3a0 400'
445 435- 525 455'
605 475'
695 A90
790 SID
rot 123 266 103 134 136 121 1a0 390 t40 14e r55 t64
945 535'355
n0465
a45 545 465'
630 +65-
If 725 500'
a2S 520'
985 545'22.0
30.3 109 1.31 356 129 147 41 3 1+9 144 +B ]
370 415'
! 465 450 ; 565 470-
S55 49Q'
I %55 505'
B60 525'
1025 550'23.3 6l9 121
performance data has been
obtained
under ideal test conditions
The BIG GUN"
and may be adversetv affected by wind. poor hydraulic entrance
BERKELEY ' PUMPS .
TYPE "B" RATING CURVES
ENGINE DRIVE
m
CURVE' - 4117
DATE 3-1-M
PAGE - 2D2
SUPERSEDES
Curve 4117 P8 a 2A2
Dated 4-1-85
Cam: u mnw C.I. ►.mmr H-1939 mmaLNs H-1939 VARIOus R/•a - C1IIIIIIIIII
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>W Nlw.'
MAXIMUM WORKING PRE33URE 266 PSI ® -4C3
M
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z
a
13x
x
u
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z
r
a
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0
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0 100 200 300 400 500 600 700 800 900 1000
CAPACITY IN V.S. CANONS PER YINM
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