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HomeMy WebLinkAbout780086_CORRESPONDENCE_20171231NUH I H UAHULINA Department of Environmental Quai Murphy -Brown, LLC Grower(s): Farm Name: p9 i,PR 0 8 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Murphy -Brown, LLC 7684; Fac. No.: 78-86 County: Robeson Farm Capacity: Farrow to Wean 2400 Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation KLt.,tiv &D / DENR / DWQ Agisifer Prntertinn Sec don... APR 06 2Qa9 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen ban the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 11 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft', tons, etc.): Capacity Type Waste Produced per Animal Total 2400 Farrow to Wean 3212 gallyr 7,708,800 gallyr Farrow to Feeder 4015 gallyr gallyr Farrow to Finish 10585 gallyr gallyr Wean to Feeder 223 gallyr gallyr Feeder to Finish 986 gallyr gallyr Total 7,708,800 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced r Animal Total 2400 Farrow to Wean 5.4 Ibslyr 12,960 Ibslyr Farrow to Feeder 6.5 Ibs/yr Ibslyr Farrow to Finish 26 Ibslyr Ibslyr Wean to Feeder 0.48 Ibs/yr Ibslyr Feeder to Finish 2.3 Ibs/yr Ibslyr Total 12,960 Ibs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 87.45 Total N Required 1st Year: 24272.65 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 24,272.65 Total Nitrogen Produced by Farm: 12,960.00 Nitrogen Balance for Crops: (11,312.65) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of11 Reception Area Specifications Tract Field irrigated Soil 1st Crop Time to 1st Crap 1st Crop Lbs NlAc Lbs N Total Iba N AcreacTe Type Code Apply Yield Ibs N1Unit Residual /Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs NlAc Lbs N Total Iba N Code Apply Yield Iba NlUnit Residual lAC Utilized Total Lbs NIAc Total Ibs N Utilized 909 1A 2.02 Norfolk Mar -Set 6.5 50 325 656.5 L Se t-A r 1 50 50 101 375 757.5 909 18 1,54 NorfolkMar-Set 6.5 50 325 500.5 L Sept -Apr 1 50 50 77 375 577.5 909 2A 5.38 NorfolkMar-Set Ic 6.5 50 325 1748.5 L Sept -Apr 1 50 50 269 375 2017.5 909 2B 3.47 NorfolkMar-Set 6.5 50 325 1127.75 L 5e - 1 50 50 173.5 375 1301,25 909 3A 5.23 NorfolkMar-Set 6.5 50 325 1699.75 L Se - 1 50 50 261,5 375 1961.25 909 35 3.6 NorfolkMar-Set 6.5 50 325 1170 L Ses)t-ADr 1 50 50 180 375 1350 909 4A 3.19 Norfolk C Mar -Set 6.5 50 325 1036.75 L Sept-AprSept-Apr 1 50 50 159.5 375 1196.25 909 4B 1.26 Norfolk C Mar -Set 6.5 50 325 409.5 L Sept -Apr 1 5o 50 63 375 472.5 909 5 4.35 Norfolk C Mer-Set 6.5 50 325 1413.75 L Sept -Apr 1 50 50 217.5 375 1631.25 909 6 5.12 Norfolk C Mar -Set 6.5 50 325 1664 L Sept-AprSept-Apr 1 50 50 256 375 1920 909 7 5.44 Norfolk C Mar -Set 6.5 50 325 1768 L Sept -Apr 1 50 50 272 375 2040 909 BA 3.63 Norfolk C Mar -Set 6.5 50 325 1179.75 L Sept-AixSept-Aix 1 50 50 181.5 375 1361.25 909 8B 1,97 Norfolk C Mar -Set 6.5 50 325 640.25 L Sept-AprSept-Apr 1 50 50 98.5 375 738.75 909 9A 2.73 Norfolk C Mar -Sept 6.5 1 50 325 887.25 L I Sept -Apr 1 50 50 136.5 375 1023.75 909 9B 2.26 Norfolk C Mar -Set 6.5 50 1 325 734.5 L Sogt-62r 1 50 50 113 375 847.5 909 10A 4.49 Norfolk FApr- A 875.0 0.12 105 471.45 over Cro Sept -Apr 1 35 35 157.15 140 628.6 909 1OB 4.22 Norfolk F Apf-Aug 875.0 0.12 105 443.1 over Cro Sept -Apr 1 35 35 147.7 140 590.8 909 11A 4.02 Norfolk F Apr -Aug 875.0 0.12 105 422.1 over Cro Sept -Apr 1 35 35 140.7 140 562.8 909 11B 4.32 Norfolk F Apr-Auq 875,0 0.12 105 453.6 War Croi Sept -Apr 1 35 35 151,2 140 604.8 909 12A 4.22 Norfolk F Apr -Aug 875.0 0.12 105 443.1 over Crol Se t-A r 1 35 35 147.7 140 590.8 909 12B 4.51 Norfolk F I Apr-Auo875.0 0.12 105 473.55 ver Cron Se t- r 1 35 35 157.85 140 631.4 909 13A 5.43 Norfolk F Apr-AuApr.Aoq 875.0 1 0.12 105 570.15 ver Cro Sept -Apr 1 35 35 190.05 140 760.2 909 13B 5.05 Norfolk FApr-Aug 875.0 0.12 105 530.25 over Cro Sept -Apr 1 35 1 35 176,75 1 140 707 Subtract Ibs of N applied to cover crop from the following crop, Totals. 87.45 20444.05 382&6 24272.65 3{a) of 11 Reception Area Specifications Tract Field Irrigated Soil Ist Crop Time to 1stCrop 11stCrop LbsNiAc Lbs �NT.Wl FIb! Acreage IX2e Code Apply Yield lb5 N/Unit Residual lAc UtIlizegi. Code Apply_ Yield lbs NIUnit Residual /Ac Utilized 3(b) of 11 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage_ Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized 1 unit yield A Barley 1.6 lbs N 1 bushel B Hybrid Bermudagrass - Grazed 50 lbs N 1 ton C Hybrid Bermudagrass - Hay 50 lbs N 1 ton D Corn - Grain 1.25 lbs N 1 bushel E Corn - Silage 12 lbs N 1 ton F Cotton 0,12 lbs N / lbs lint G Fescue- Grazed 50 lbs N 1 ton H Fescue - Hay 50 lbs N 1 ton Oats 1.3 lbs N 1 bushel J Rye 2.4 lbs N 1 bushel K Small Grain - Grazed 50 lbs N 1 acre L Small Grain - Hay 50 lbs N 1 acre M Grain Sorghum 2.5 lbs N / cwt N Wheat 2.4 lbs N I bushel O Soybean 4.0 lbs N 1 bushel P Pine Trees 40 lbs N 1 acre I yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of11 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PANT r/animal Farm Totall r 2400 Farrow to Wean 0.84 2016 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2016 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 10080 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 33 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 80.64 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 11 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr " inches 909 1A Norfolk C 0.5 1 909 1 B Norfolk C 0.5 1 909 2A Norfolk C 0.5 1 909 2B Norfolk C 0.5 1 909 3A Norfolk C 0.5 1 909 3B Norfolk C 0.5 1 909 4A Norfolk C 0.5 1 909 4B Norfolk C 0.5 1 909 5 Norfolk C 0.5 1 909 6 Norfolk C 0.5 1 909 7 Norfolk C 0.5 1 909 8A Norfolk C 0.5 1 909 8B Norfolk C 0.5 1 909 9A Norfolk C 0.5 1 909 9B Norfolk C 0.5 1 909 10A Norfolk F 0.5 1 909 10B Norfolk F 0.5 1 909 11A Norfolk F 0.5 1 909 11 B Norfolk F 0.5 1 909 12A Norfolk F 0.5 1 909 12B Norfolk F 0.5 1 909 13A Norfolk F 0.5 1 909 13B Norfolk F 0.5 1 is of N appli n the follow 6 of 11 Additional Comments: This plan revised to reflect 'wetted acres' based on a new GPS map of fields. 7of11 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 7684; Fac. No.: 78-86 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: Ilwe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: Name of Manager (if different from owner): Signature: Name of Technical Specialist: Affiliation: Signature: Address M. Kevin Weston Murphy -Brown, LLC. 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Date Date Date 8 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not. be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 10 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.)_ Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 11 of 11 Waste Management Plan Changes RECEIVED MAR 13 2008 IOENR-FAYEMLLEREGIONAL Of� Facilit Farm $'-f This farms Waste Management Plan has made the following changes: rVI Crop changes ❑ Wetted Acres ❑ Increased Acreage ❑ Decreased Acreage ❑ Changed Irrigation Design ❑ Change in Farm type ❑ flan based on 3 Years On Farm Records ❑ Other Comments: -11 Date 4. Nfurphy-Brown, LLC 3/11/2008 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): Farm Name: Murphy -Brown, LLC 7684 County: Robeson Farm Capacity: Farrow to Wean 2400 Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish Storage Structure: Anaerobic Storage Period: Application Method: Lagoon >180 days Irrigation RECEIVED 1� MAR 13 208 OENR - FAYF, MALFREGMALOFRCE The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 4 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, W, tons, etc.): Capacity Tme Waste Produced per Animal Total 2400 Farrow to Wean 3212 gallyr 7.708,800 gallyr Farrow to Feeder 4015 gallyr gallyr Farrow to Finish 10585 gal/yr gavyr Wean to Feeder 223 gallyr gavyr Feeder to Finish 986 gallyr gal/yr Total 7,708,800 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity T Nitrogen Produced per Animal Total 2400 Farrow to Wean 5.4 Ibs/yr 12,960 lbs/yr Farrow to Feeder 6.5 Ibs/yr Ibs/yr Farrow to Finish 26 Ibs/yr ibs/yr Wean to Feeder 0.48 Ibs/yr Ibs/yr Feeder to Finish 2.3 Ibs/yr lbs/yr Total 12,960 Ibs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 108.57 Total N Required 1st Year: 32002.3 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 32,002.30 Total Nitrogen Produced by Farm: 12,960.00 Nitrogen Balance for Crops: (19,042.30) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 Reception Area Specifications Tract Field Irrigated Sol! 1st Crop Time to let Crop let Crop Lbs NlAc Lbs N Total Ibs N Acmacie Type Code Apply Yield Ibs N/Unit Residual !AC Utilized 12nd Crop Time to 2nd Crop 2nd Crop L139 NIAc Lbs N Total Ibs N Code Apply Yield Ibs NlUnit Residual /Ac Utilized Total Lbs NIAc Total Ibs N Utilized 909 1A 4,4 Norfolk C Mar -Set 6.5 5o 325 1430 L Sept -Apr 1 50 50 220 375 1650 16 3.5 Norfolk C Mar -Set 1 6.5 50 325 1137.5 L Se t-A r 1 50 50 175 375 13125 2A 6 Norfolk C Mar -Set 6.5 50 325 1950 L Se t-A r 1 50 50 300 375 2250 2B 4.2 Norfolk C Mar -Set 6.5 50 325 1365 L Sa t• r 1 50 50 210 375 1575 3A 5.9 Norfolk C Mar -Set 6.5 50 325 1917.5 L Seat -Apr 1 5o 5o 295 375 2212.5 3B 4 Norfolk C Mar -Sot 6.5 So 325 1300 L Sept -Apr 1 50 50 200 375 1500 4A 3.5 Norfolk C Mar -Set 5.5 50 325 1137.5 L Se t•A r 1 50 50 175 375 1312.5 48 4.1 Norfolk C Mar -Set 6.5 50 325 1332.5 L Se t-A r 1 50 50 205 375 1537.5 5A 5.8 Norfolk C Mar -Set 6.5 50 325 1B85 L Sept -Apr 1 50 50 290 375 2175 56 0.9 Norfolk C Mar -Set 6.5 50 325 292.5 L Sept -Apr 1 50 50 45 375 337.5 6A 5.9 Norfolk C Mar -Set 6.5 50 325 1917.6 L Sept -Apr 1 50 50 295 375 2212.5 6B 1 Norfolk C Mar -Set 6.5 50 325 325 L Sept-APf 1 50 50 50 375 375 7A 5.1 Norfolk C Mor-Set 6.5 50 325 1657.5 L Se t-A r t 50 50 255 375 1912.5 8Ar4, 5 Norfoik C Mar -Set 6.5 50 325 1625 L Se t-A r 1 50 50 250 375 1875 861 Norfolk C Mar-Se 1 6,5 50 325 1332.5 L Se t-A r 1 50 50 205 375 1537.5 9A.6 Norfolk C Mar -Set 6.5 50 325 1495 L Se t- r 1 50 50 230 375 1725 96.5 Norfolk C Mar -Set 6.5 50 325 1131.5 L Se t-A r 1 So So 176 375 1312.5 10A.4 Norfolk F A r-Au 875.0 0.12 105 357 over Cro Se 1-A r 1 35 35 119 140 476 10813 Norfolk F Apr-AugApf-Aug 875.0 0.12 105 433.65 over Cro Se 1-A r 1 35 1 35 144.55 140 578.2 11A 4,66 Norfolk F Apr-AugApr.Aog 875.0 0.12 105 489.3 over Cro Sept -Apr 1 35 35 163.1 140 652.4 11B 4.96 Norfolk F Apr -Aug 075.0 0.12 105 520.8 over Cro $e t- 1 35 35 173.6 140 694.4 12A 4.2 Norfolk F Apr -Aug 875.0 0.12 105 441 over Cro Se t-A 1 35 35 147 140 588 128 5.29 Norfolk F Apr-AuApr-Atiq 875.0 0.12 105 555.45 over Cro Se 1-A r 1 35 35 185.15 140 740.6 13A 5.39 Norfolk F Apr-AuApr-Auq 875.0 0.12 105 565.95 over Cro Se t-A r 1 35 35 188.65 140 754.6 13B 5.04 Norfolk F Apr -Aug 875.0 0.12 105 529.2 over Cro Se i- r 1 35 35 176.4 140 705.6 Subtract Ibs of N applied to cover crop from the foliowin crop. Totals: 108.57 27129.85 4872.45 32002.3 3(a) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 Ibs N 1 bushel B Hybrid Bermudagrass - Grazed 50 Ibs N 1 ton C Hybrid Bermudagrass - Hay 50 Ibs N 1 ton D Cam - Grain 1.25 Ibs N 1 bushel E Corn - Silage 12 lbs N 1 ton F Cotton 0.12 Ibs N / Ibs lint G Fescue - Grazed 50 Ibs N / ton H Fescue- Hay 50 Ibs N / ton I Oats 1.3 Ibs N 1 bushel J Rye 2.4 Ibs N 1 bushel K Small Grain - Grazed 50 Ibs N / acre L Small Grain - Hay 50 Ibs N / acre M Grain Sorghum 2.5 Ibs N 1 cwt N Wheat 2.4 Ibs N / bushel O Soybean 4.0 Ibs N / bushel P Pine Trees 40 Ibs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/animal Farm Tota 2400 Farrow to Wean 0.84 2016 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2016 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 10080 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 33 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 80.64 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of Irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr * Inches 909 1A Norfolk C 0.5 1 1 B Norfolk C 0.5 1 2A Norfolk C 0.5 1 2B Norfolk C 0.5 1 3A Norfolk C 0.5 1 3B Norfolk C 0.5 1 4A Norfolk C 0.5 1 4B Norfolk C 0.5 1 5A Norfolk C 0.5 1 5B Norfolk C 0.5 1 6A Norfolk C 0.5 ! 6B Norfolk C 0.5 1 7A Norfolk C 0.5 1 8A Norfolk C 0.5 1 8B Norfolk C 0.5 1 9A Norfolk C 0.5 1 9B Norfolk C 0.5 1 10A Norfolk F 0.5 1 10B Norfolk F 0.5 1 11 A Norfolk F 0.5 1 11 B Norfolk F 0.5 1 12A Norfolk F 0.5 1 12B Norfolk F 0.5 1 13A Norfolk F 0.5 1 13B Norfolk F 0.5 1 6 of 8 Additional Comments: This plan is written for Bermuda Hay/ small grain overseed on Pulls _ 1A - 9B and Cotton followed by a cover crop on Pulls 10A - 13B. 7 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 7684 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWO before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be tilled on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Mur h -Brown, LLC Signature: Name of Manager (if different from owner): Signature: 3-11�0°8 Date 3-11- 06 Date Name of Technical Specialist: Amy E. Roberson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 'telephone: (910) 293-3434 Signature: 4EN Date 8of8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass- filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance)_ Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 EDWaste Management Plan Changes Ev b DENH F,,,`IrT'F'IILLE REGION'-` 7 710E Facility _ f 1 00 — gG' _ Farm 1-N U� This farms Waste Management Plan has made the following changes: ® Crop changes ❑ Wetted Acres ❑ Increased Acreage ❑ Decreased Acreage ❑ Changed Irrigation Design ❑ Change in Farm type ❑ Plan based on 3 Years On Farm Records ❑ Other Comments: Date � ' Murphy -Brown, LLC. 3/111200$ 1g96 2822P w 24 West O. 56 toy Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): Farm Name: �_Jiii7 Murphy -Brown, LLC 7684 Robeson Farrow to Wean 2400 Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, W, tons, etc.): Capacity Type Waste Produced per Animal Total 2400 Farrow to Wean 3212 gaVyr 7.708,800 galtyr Farrow to Feeder 4015 gal/yr gavyr Farrow to Finish 10585 gaVyr gallyr Wean to Feeder 223 gaVyr gal/yr Feeder to Finish 986 gal/yr ga Total 7,708,800 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Capacity Type Nitrogen Produced per Animal Total 2400 Farrow to Wean 5.4 Ibs/yr 12,960 Ibs/yr Farrow to Feeder 6.5 Ibs/yr Ibs/yr Farrow to Finish 26 Ibs/yr Ibstyr Wean to Feeder 0.48 Ibs/yr lbs/yr Feeder to Finish 2.3 lbs/yr lbsl Total 12,960 lbstyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 108.57 Total N Required 1 st Year: 32002.3 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 32,002.30 Total Nitrogen Produced by Farm: 12,960.00 Nitrogen Balance for Crops: (19,042.30) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 Reception Area Specifications Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs N1Ac Lbs N Total lbs N Acreage T Code I Yield Ibs NfUnit Residual 1Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs NIAc Lbs N Totat Ibs N Cods Apply Yield lies N/Unit Residual fAc Utlltzed Total Lbs WAc Tatsl tbs N Utilized 909 to 4,4 Norfokk C Mar -Set 6.5 50 325 1430 L Sept -Apr 1 50 50 220 375 1650 18 3.5 Norfolk C Mar -Set 6.5 50 325 1137.5 L Seot-Apr 1 50 50 175 375 1312.5 2A 6 Norfolk C Mar -Set 6.5 50 325 1950 L Se t-A r 1 50 50 300 375 2250 2B 4.2 Norfolk C Mar -Set 6.5 50 325 1385 L Sept -Apr 1 50 50 210 375 1575 3A 5.9 Norfolk C Mar -Set 6.5 50 325 1917.5 L Sept -Apr 1 50 50 295 375 2212.5 3B 4 Norfolk C Mar -Set 6,5 50 325 1300 L Se t-A r 1 50 50 200 375 1500 4A 3.5 Norfolk C Mar -Set 6.5 50 325 1137.5 L Se t-A r 1 50 50 175 375 1312.5 48 4.1 Norfolk C Mar -Set 6.5 5o 325 1332.5 L Se t-A r 1 50 50 205 375 1537.5 5A 5.8 Norfolk C Mar -Set 6.5 50 325 1885 L Sept -Apr 1 50 50 290 375 2175 5B 0.9 Norfolk C Mar -Set 0.5 50 325 292.5 L Se t-A r 1 50 50 45 375 337.5 5A 5.9 Norfolk C Mar -Set 0.5 50 325 1917.5 L Sept -Apr 1 50 50 295 375 2212.5 68 1 Norfolk C Mar -Set 6.5 50 325 325 L Sept -Apr 1 50 50 50 375 375 7A 5.1 Norfolk C Mar -Set 6.5 50 325 1657.5 L SeDt-ADr 1 1 50 50 1 255 1 375 1912.5 BA 5 Norfolk C Mar -Set 6.5 50 325 1625 L Sept -Apr 1 50 50 250 1 375 1875 8B 4.1 Norfolk C Mar -Set 6.5 5o 325 1332.5 L Se t- r 1• 50 50 205 375 1537.5 9A 4.5 Norfolk C Mar -Set 6.5 50 325 1495 L Se t- r i 50 50 230 375 1725 9B 3.5 Norfolk C Mar -Set 6.5 50 325 1137.5 L Se t-A r 1 50 50 175 375 1312.5 10A 3.4 Norfolk F Apr -Aug 875.0 0.12 105 357 over Cro Se I- r 1 35 35 119 140 476 10B 4.13 Norfolk F Apr -Aug 875.0 0.12 105 433.85 ver Cro Se t- r 1 35 35 144.55 140 578.2 11A 4.66 Norfolk F Apr -Aug 875.0 0.12 105 489.3 over Se t-A r 1 35 35 163.1 140 652.4 1113 4.96 Noriolk F Apr -Aug 875.0 0.12 105 520.8 over Cro Se t-A r 1 35 35 173.6 140 694.4 12A 4.2 Norfolk F A r-Au 875.0 0.12 105 441 over Cro Sept -Apr 1 35 35 147 140 588 12B 5.29 Norfolk F Apr -Aug 875.0 4.12 105 555.45 over Cro Se t-A r 1 35 35 185.15 140 740.6 13A 5.39 Norfolk F Apr -Aug 875.0 0.12 105 565.95 over Cro Sept -Apr 1 35 35 188.65 140 754.6 13B 5.04 Norfolk F A r-Au 875.0 0.12 105 529.2 over Cro Sept -Apr 1 35 35 176.4 140 705.6 Subtract Ibs of N apDlied to cover Crop from the following crop. 7afals: 108.57 27129.85 4872.45 32002.3 3(a) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 lbs N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N I ton C Hybrid Bermudagrass - Hay 50 lbs N 1 ton D Corn - Grain 1.25 lbs N 1 bushel E Corn - Silage 12 lbs N 1 ton F Cotton 0.12 lbs N / lbs lint G Fescue - Grazed 50 lbs N 1 ton H Fescue - Hay 50 lbs N 1 ton I Oats 1.3 lbs N 1 bushel J Rye 2.4 lbs N / bushel K Small Grain - Grazed 50 lbs N 1 acre L Small Grain - Hay 50 lbs N 1 acre M Grain Sorghum 2.5 lbs N 1 cwt N Wheat 2.4 lbs N 1 bushel O Soybean 4.0 lbs N 1 bushel P Pine Trees 40 lbs N 1 acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/animal Farm Tote 2400 Farrow to Wean 0.84 2016 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2016 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 10080 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 33 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 80.64 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount _ Tract Hydrant Type Crop inlhr *inches 909 1A Norfolk C 0.5 1 1 B Norfolk C 0.5 1 2A Norfolk C 0.5 1 2B Norfolk C 0.5 1 3A Norfolk C 0.5 1 3B Norfolk C 0.5 1 4A Norfolk C 0.5 1 4B Norfolk C 0.5 1 5A Norfolk C 0.5 1 5B Norfolk C 0.5 1 6A Norfolk C 0.5 1 6B Norfolk C 0.5 1 7A Norfolk C 0.5 1 8A Norfolk C 0.5 1 8B Norfolk C 0.5 1 9A Norfolk C 0.5 1 9B Norfolk C 0.5 1 10A Norfolk F 0.5 1 10B Norfolk F 0.5 1 11 A Norfolk F 0.5 1 11 B Norfolk F 0.5 1 12A Norfolk F 0.5 1 12B Norfolk F 0.5 1 13A Norfolk F 0.5 1 13B Norfolk F 0.5 1 6of8 Additional Comments: This plan is written for Bermuda Hay 1 small grain overseed on Pulls 1A - 9B and Cotton followed by a cover crop on Pulls 10A -13B. 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 7684 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. Itwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Signature: Name of Manager (if different from owner): Signature: LLC 1—ko& �U Date 3-H- 06 Date Name of Technical Specialist: Amy E. Roberson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (91 0 293-3434 Signature: C. 3 0 c Date 8of8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass.filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1996, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system- 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years_ Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 Waste Management Plan Changes j RECEIVED JUN 0 9 2006 DENR-FA*7T LLEREGIONALOFRCE Facility l� - U 13 Farm 16 8If This farms Waste Management Plan has made the following changes: NCrop changes ❑ Wetted Acres ❑ Increased Acreage ❑ Decreased Acreage ❑ Changed Irrigation Design ❑ Change in Farm type ❑ Plan based on 3 Years On Farm Records ❑ Other Comments: C~ �— o c Date Murphy -Brown, LLC 6/8/2006 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 Grower(s): Farm Name: NUTRIENT UTILIZATION PLAN Murphy -Brown, LLC 7684 County: Robeson Farm Capacity: Farrow to Wean 2400 Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer -required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems_ 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, W, tons, etc.): Capacity_Type Waste Produced per Animal Total 2400 Farrow to Wean 3212 gal/yr 7,708,800 gallyr Farrow to Feeder 4015 gal/yr gallyr Farrow to Finish 10585 gal/yr gallyr Wean to Feeder 223 gallyr gallyr Feeder to Finish 986 gallyr gallyr Total 7,708,800 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Capacity Type Nitrogen Produced per Animal Total 2400 Farrow to Wean 5.4 Ibs/yr 12,960 Ibslyr Farrow to Feeder 6.5 Ibs/yr ibs/yr Farrow to Finish 26 Ibs/yr Ibs/yr Wean to Feeder 0.48 Ibs/yr Ibs/yr Feeder to Finish 2.3 Ibs/yr ibslyr Total 12,960 Ibslyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 108.57 Total N Required 1st Year: 26752.2475 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 26,752.25 Total Nitrogen Produced by Farm: 12,960.00 Nitrogen Balance for Crops: (13,792.25) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility- 2 of 8 Reception Area Specifications Tract Field Irrigated Soil 1st Crop Time to 1st Crap 1st Crop Lbs NIAc Lbs N Total lbs N Acreatio Type Code Apply Yield lbs NfUnit Residual lAc Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs N1Ac Lbs N Total lbs N Code Apply Yield lbs N1Unit Residual [AC Utilized I Total Lbs NfAc Total lbs N Utilized 909 1A 4.4 Norfolk B Mar -Sept 6.5 43.25 281.125 1236.95 K Sept -Apr 1 50 50 220 331.125 1456.95 1 B 3.5 Norfolk B Mar -Set 6.5 43.25 281.125 983.9375 K Sept -Apr 1 50 50 176 331.125 1158,938 2A 6 Norfolk B Mar -Set 6.5 43.25 281.125 16B6.75 K Sept -Apr 1 50 50 300 331,125 1986.75 213 4.2 Norfolk 0 Mar -Set 6.5 43.25 281.125 1180.725 K Sept -Apr 1 50 50 210 331.125 1390,725 3A 5.9 Norfolk B Mar -Set 6.5 43.25 281.125 1658.838 K Sept -Apr 1 50 50 295 331.125 1953.638 36 4 Norfolk i3 Mar -Set 6.5 43.25 281.125 1124.5 K Sept -Apr 1 50 50 200 331.125 1324.5 4A 3.5 Norfolk B Mar -Set 6.5 43.25 281.125 983.9375 K Sept -Apr t 50 50 175 331.125 1158.938 413 4.1 Norfolk B Mar -Set 6.5 43.25 281,125 1152.613 K Sept -Apr 1 50 50 205 331.125 1367.613 5A 5.8 Norfolk B Mar -Set 6.5 43.25 281.125 1630.525 K Sept -Apr 1 50 50 290 331.125 1920.525 5B 0.9 Norfolk B Mar -Set 6.5 43.25 281.125 253.0125 K Sept -Apr 1 50 50 45 331.125 298,0125 6A 5-9 Norfolk 8 Mar -Set 6.5 43.25 281.125 1658.638 K Sept -Apr 1 50 50 295 331.125 1953.538 8B 1 Norfolk B Mar -Set 6.5 43.25 281.125 281.125 K Sept -Apr 1 50 50 50 331.125 331.125 7A 5.1 Norfolk B Mar -Set 6.5 43.25 281.125 1433.738 K Sept -Apr 1 50 50 255 1 331.125 1688.738 8A 5 1 Norfolk B Mar -Set 6.5 43.25 281.125 1405.625 K Sept -Aar 1 1 50 1 50 25C 331.125 1655,625 8B 4.1 Norfolk B Mar -Set 6.5 43.25 261.125 1152.613 K Sept -Apr 1 50 50 205 331.125 1357.613 9A 4.6 Norfolk B Mar -Set 6.5 43,25 281,125 1293,175 K Sept -Apr 1 50 50 230 331.125 1523.175 9B 3.5 Norfolk B Mar -Set 6.5 1 43.25 281.125 983.9375 K Sept -Apr 1 50 50 175 331.125 1158,938 10A 3.4 Norfolk Peanuts Pre -Plant 120.0 0.4 48 163.2 overCro Se t-A r 1 35 35 119 83 282.2 108 4.13 Norfolk Peanuts Pre -Plant 120.0 0.4 48 198.24NoverCror Sept-Apr 1 35 35 144,55 83 342.79 11A 4.66 Norfolk Peanuts Pre -Plant 120.0 0.4 48 223.68 Sept -Apr 1 35 35 163.1 83 386.78 118 4.96 Norfolk Peanuts Pre -Plant 120.0 0A 48 238.08 Sept -Apr 1 35 35 173.6 83 411.68 12A 4.2 Norfolk Peanuts Pre -Plans 120.0 0.4 48 201.6 Se t-A r 1 35 35 147 83 348.6 12B 5.29 Norfolk Peanuts Pre -Plant 120-0 0.4 48 253.92 Se t-A r 1 35 35 185.15 83 439.07 13A 5.39 Norfolk Peanuts Pre -Plant 120.0 0.4 48 258.72 Se t-A r 1 35 35 188.65 83 447.37 136 5.04 Norfolk Peanuts Pre -Plant 120.0 0.4 48 241.92 Sept -Apr 1 35 35 176.4 B3 418.32 Totals: 108.57 21879.8 4872.45 261S2.25 3(a) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized 1 unit yield A Barley 1.6 lbs N I bushel B Hybrid Bermudagrass - Grazed 50 lbs N 1 ton C Hybrid Bermudagrass - Hay 50 lbs N 1 ton D Corn - Grain 1.25 lbs N 1 bushel E Corn - Silage 12 lbs N 1 ton F Cotton 0.12 lbs N I lbs lint G Fescue- Grazed 50 lbs. N 1 ton H Fescue - Hay 50 lbs N 1 ton I Oats 1.3 lbs N 1 bushel J Rye 2.4 lbs N 1 bushel K Small Grain - Grazed 50 lbs N 1 acre I_ Small Grain - Hay 50 lbs N I acre M Grain Sorghum 2.5 lbs N 1 cwt N Wheat 2.4 lbs N I bushel O Soybean 4.0 lbs N 1 bushel P Pine Trees 40 lbs N I acre 1 yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PANT rlanimal Farm Totall r 2400 Farrow to Wean 0.84 2016 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2016 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 10080 pounds of plant available nitrogen to utilize_ Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 33 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 80.64 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. "This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for > 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one fool of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Tye Crop inlhr * inches 909 1 A Norfolk B 0.5 1 1 B Norfolk B 0.5 1 2A Norfolk B 0.5 1 2B Norfolk B 0.5 1 3A Norfolk B 0.5 1 3B Norfolk B 0.5 1 4A Norfolk B 0.5 1 4B Norfolk B 0.5 1 5A Norfolk B 0.5 1 5B Norfolk B 0.5 1 6A Norfolk B 0.5 1 6B Norfolk B 0.5 1 7A Norfolk B 0.5 1 8A Norfolk B 0.5 1 8B Norfolk B 0.5 1 9A Norfolk B 0.5 1 9B Norfolk B 0.5 1 10A Norfolk Peanuts 0.5 1 106 Norfolk Peanuts 0.5 1 11 A Norfolk Peanuts 0.5 1 11 B Norfolk Peanuts 0.5 1 12A Norfolk Peanuts 0.5 1 12B Norfolk Peanuts 0.5 1 13A Norfolk Peanuts 0.5 1 13B Norfolk Peanuts 0.5 1 6 of 8 Additional Comments: The Bermuda in this plan is a combination of hay & graze rates. At least half the bermuda will be removed by haying. All pre -plant application to be performed 30 days prior to planting. 7 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 7684 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: 11we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Uwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, L Signature: bate Name of Manager (if d' nt from owner): Signature: Date Name of Technical Specialist: Amy E. Roberson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone; (910) 293-3434 Signature: 4 1 Date 8 of 8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the slate by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion_ 19 Waste handling structures, piping, pumps, reels, etc_, should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Carroll's Foods Inc Farm # 7684 PO Box 85.6 Warsaw NC 28398 Dear Carroll's Foods Inc: AA 0 • V 2 NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES December 30, 1999 R E g'- - -k E- D 5 20 FAY ET T EViLLE REG. GFFiC[2 Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 78-86 Robeson County This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. IRRI, IRR2, DRY1, DRY2, DRY3, SLUR], SLUR2, SLD1, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. Sincerely, 17 Kerr T. Stevens, Director Division of Water Quality cc: Fayetteville Regional Office Robeson County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6M An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director CERTIFIED MAEL RETURN RECEIPT REQUESTED Carroll's Foods Inc Farm # 7684 PO Box 856 Warsaw NC 28398 Dear Carroll s Foods Inc: AMMIIIIIIIIIII NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES December 6, 1999 RECEVED DFw 1 C 1999 FAYEIE i E�/iLLE RAC. C-30; FICE Subject: Conditional Approval Animal Waste Management System Facility Number 78-86 Robeson County Our records indicate that your facility was conditionally certified in order to fulfill the requirements of completion of your Certified Animal Waste Management Plan Certification. This letter is to inform you of your unresolved conditional approval status. Any facility receiving a conditional approval must notify Division of Water Quality (DWQ) in writing within 15 days after the date that the work needed to resolve the conditional certification has been completed. Any failure to notify DWQ as required, subjects the owner to an enforcement action. As of December 6, 1999, we have no record of any information from you, advising us of the status of your conditional approval. Therefore, please fill out the attached form and have your technical specialist and landowner sign the form in the appropriate areas. The completed form must be submitted to this office on or before 45 days of receipt of this letter. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to provide DWQ with proper notification of your conditional certification status or possible failure to comply with the requirement to develop and implement a certified animal waste management plan by December 31, 1997. If you have any questions regarding this letter, please do not hesitate to contact me at (919) 733-5083 extension 571. Sincerely, )o_"� _- t/vzta' Sonya L. Avant Environmental Engineer cc: Fayetteville Regional Office Robeson County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper State of North Carolina Department of Environment,LTWA Health and Natural Resources ` • Division of Water Quality James B. Hunt, Jr., Governor p E H N R Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director April 3, 1997 RECEIVED Carroll's Foods Inc hP R 0 7 1997 Farm # 7684 PO Box 856 BEIWarsaw NC 28398 G CE SUBJECT: Notice of Violation Designation of Operator in Charge Farm # 7684 Facility Number 78--86 Robeson County Dear Mr. Carroll's Foods Inc: You were notified by letter dated November 12, 1996, that you were required to designate a certified animal waste management system operator as Operator in Charge for the subject facility by January 1, 1997. Enclosed with that letter was an Operator in Charge Designation Form for your facility. Our records indicate that this completed Form has not yet been returned to our office. For your convenience we are sending you another Operator in Charge Designation Form for your facility. Please return this completed Form to this office as soon as possible but in no case later than April 25, 1997. This office maintains a list of certified operators in your area if you need assistance in locating a certified operator. Please note that failure to designate an Operator in Charge of your animal waste management system, is a violation of N.C.G.S. 90A-47.2 and you will be assessed a civil penalty unless an appropriately certified operator is designated. Please be advised that nothing in this letter should be taken as absolving you of the responsibility and liability for any past or future violations for your failure to designate an appropriate Operator in Charge by January 1, 1997. If you have, questions concerning this matter, please contact our Technical Assistance and Certification Group at {919}733-0026. Sincerely, 'm-24� for Steve W. Tedder, Chief Water Quality Section bb/awdeslet i cc: Fayetteville Regional Office Facility He Enclosure P.O. Box 29535, N���� FAX 919-733-2496 Raleigh, North Carolina 27626-0535 �� An Equal FAX Action Employer Telephone 919-733-7015 50% recycles/10% post -consumer paper Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources October 1, 2004 Carroll's Foods Inc Farm # 7684 PO Box 759 Rose Hill NC 28458 Alan W. Klimek, P. E., Director Division of Water Quality OCT 15 2094 QENR-FAYEMLLE REGIONAL OFRCE Subject. Certificate of Coverage No. AWS780086 Farm # 7684 Swine Waste Collection, Treatment, Storage and Application System Robeson County Dear Carroll's Foods Inc. On June 11, 2004, the North Carolina Division of Water Quality (Division) issued a revised State General Permit for swine facilities. The General Permit was issued in accordance with the directive of Senate Bill 733 (Session Law 2003-28). In accordance with your application received on February 13, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Carroll's Foods Inc, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. The issuance of this COC supersedes and terminates your previous COC Number AWS780086 which expires October 1, 2004. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Farm # 7684, located in Robeson County, with an animal capacity of no greater than an annual average of 2400 Farrow to Wean swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Since this is a revised State General Permit, it contains new requirements in addition to most of the conditions contained in the previous State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keepin>; and monitoring conditions in this permit, Aquifer Protection Section — Animal Feeding Operations Unit 1636 Mail Service Center, Raleigh, North Carolina 27699-1638 Phone: 919-733-32211 FAX: 919-715-05881 Internet: h2o.enr.state.nc.us An Equal Opportunity/Affirmative Action Employer — 50% Recycled110% Post Consumer Paper NorthCarolina Naturally If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance. of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive. relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-154I . If you need additional information concerning this COC or the General Permit, please contact Duane Leith at (919) 715-6186. Sincerely, v for Alan W. Klimek, P.E. Enclosures (General Permit AWG100000) cc: (Certificate of Coverage only for all cc's) Fayetteville Regional Office, Aquifer Protection Section Robeson County Health Department Robeson County Soil and Water Conservation District Permit File AWS780086 APS Central Files OF W A 7' 9 Michael F. Easley, Governor C� Q William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources j Alan W. Klimek, P. E.. Director O ~ Division of Water Quality 'C Carroll's Foods Inc Farm # 7684 PO Box 759 Rose Hill NC 28458 May 1, 2003 Subject: Certificate of Coverage No. AWS780086 Farm # 7684 Swine Waste Collection, Treatment, Storage and Application System Robeson County Dear CarroIl's Foods Inc: On April 28, 2003, the North Carolina General Assembly ratified Senate Bill 733 which directs the Division of Water Quality (Division) to extend the expiration date of the Swine Waste Operation General Permit AWG100000. Therefore, the General Permit has been re -issued by the Division to extend the expiration date to October 1, 2004. During the period of this extension the Division will be working with all interested parties on the development of a new version of the Non -Discharge General Permit. In accordance with your application received on February 13, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Carroll's Foods Inc, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. The issuance of this COC supercedes and terminates your previous COC Number AWS780086 which expired on April 30, 2003. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Farm # 7684, located in Robeson County, with an animal capacity of no greater than an annual average of 2400 Farrow to Wean swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows- Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until October 1, 2004. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property_ 0IFINR Non -Discharge Permitting Unit Internet httpj/h2o.enr.state.nc.us/ndpu 1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone (919) 733-5083 Fax (919)715-6048 Customer Service Center Telephone 1-877-623-6748 An Equal Opportunity Action Employer 50% recycled/10% post -consumer paper Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely, Zdz - - U for Alan W. Klimek, P.E. Enclosures (General Permit AWG100000) cc: (Certificate of Coverage only for all cc's) Fayetteville Regional Office, Water Quality Section Robeson County Health Department Robeson County Soil and Water Conservation District Permit File AWS780086 NDPU Files F Nutrient Management Plan For Animal Waste Utilization 02-27-2001 This plan has been prepared for: Farm 7684 Carrolls Laurinburg P.O. Box 1767 Laurinburg, NC 28353 910-276-0648 This plan has been developed by: DAWN WILLIAMSON PRIVATE P.O. BOX 856 WARSAW, NC 28398 910-592-0141 246 lk).A- Developer Signature Type of Plan: Nitrogen Only with Manure Only Owner/Manager/Producer Agreement I (we) understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization plan for the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with this plan. Signature (owner) Date Signature (manager or producer) Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture - Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved By: VII A-v►.-_ gin^ Technical Specialist Signature Date .. ............... -- ......... ....... ...... ........... —......... . -.......I -......_... ......... .........................._........ ...........--..... ................. ...... ............ ................ ......... ....... 874258 Database Version 1.05 Date Printed: 02-27-2001 Cover Page I Nutrients applied in accordance with this plan will be supplied from the following source(s): Commercial Fertilizer is not included in this plan. S9 Swine Farrowing-Weanling Lagoon Liquid waste generated 7,687,200 als/ ear b a 2,400 animal Swine Farrowin -Weanlin Lagoon Liquid operation. This production facility has waste storage capacities of approximately 180 days. Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 11840 Incorporated 20334 Injected 22393 Irrigated 12870 Actual PAN Applied Year 1 26057 Notes: In source ID, S means standard source, U means user defined source .................................................... ........................... ...... _-................................... . _ .............................. ..... 874258 Database Version 1.05 Date Printed: 02-27-2001 Source Page 1 Na rrative This wup is written with cotton on the available row crop land since it has the most limited N uptake. Corn may also be planted on Fields l0A -13B and applied on as follows: 137.5 Ibs Pan / acre March -June Do not exceed .6" application rate with a maximum V total for any irrigation event. ................................................. ............. .._....... ............. ......... ............ .......... _...- - _ - 87425R Database Version 1.0 Date Printed: 02-27-2001 Narrative Page 1 The Waste Utilization table shown below summarizes the waste utilization plan for this operation. This plan provides an estimate of the number of acres of cropland needed to use the nutrients being produced. The plan requires consideration of the realistic yields of the crops to be grown, their nutrient requirements, and proper timing of applications to maximize nutrient uptake. This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure or other by-products, commercial fertilizer and residual from previous crops. An estimate of the quantity of solid and liquid waste that will be applied on each field in order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the total manure applied is included in the table to ensure that the plan adequately provides for the utilization of the manure generated by the operation. Animal operations that generate liquid waste and utilize waste storage facilities (lagoons or holding ponds) may apply more or less waste in any given year than is annually generated by the facility. In order to determine whether the plan adequately utilizes the waste produced by the facility, the storage capacity table included in this plan should be reviewed to ensure that the design capacity of the storage facility is not exceeded during the planning period. Depending on the requirements of the crop and the nutrient content of the waste, some nutrients will likely be over or under applied if animal waste is being utilized. Waste should be analyzed before each application cycle and annual soil tests are required if animal waste is being applied. Soil tests should be used to balance the nutrient application amounts with the realistic yields of the crop to be grown. Nutrient management plans may require that the application of animal waste be limited so as to prevent over application of phosphorous when excessive levels of this nutrient are detected in a field. Waste Utilization Table Year I Tract Field Source 1.D. Soil Series Total Acre Use. Acres Crop RYE RYE I Unit Applic. Period Nitrogen PA Nutrient Rcy'd Ibs/A Comm. Fert. Nutrient Applied Ibs/A Res. (lbs(A) Applic. Method Manure PA Nutrient Applied Liquid Manure Applied (acre) Solid Manure Applied (acre) Liquid Manure Applied (Field) Solid Nianure Applied (Field) N N N Ibs/A 1000 al/A tons 1000 pals tons 909 7 10A S9 Norfolk 3A 3.4 Cotton 875.0 Pounds 3/15.7/31 ' 105 0 0 Irri . 105 62.7 0.0 213.2 0.0 909 1013 S9 Norfolk 4.1 4.1 Cotton 875.0 Pounds 3/15.7/31 105 0 0 lr"g 105 62.7 0.0 259.0 0.0 909 11A S9 Norfolk 4.7 4.7 Cotton 875.0 Pounds 3/15-7/31 ' 105 0 0 Irri . 105 62.7 0.0 292.3 0.0 909 11B S9 Norfolk 5.0 5.0 Cotton 875.0 Pounds 3/15-7131 ' 105 0 0 Irri . 105 62.7 0.0 311.1 0.0 909 12A S9 Norfolk 4.2 4.2 Cotton 975.0 Pounds 3/15-7131 ' 105 0 0 Irri . 105 62.7 0.0 263.4 0.0 909 12B S9 Norfolk 5.3 3.3 Cotton 875.0 Pounds 3/13.7/31 105 0 0 Irrip, 105 62.7 0.0 331.8 0.0 909 13A S9 Norfolk 5.4 5.4 Cotton 875.0 Pounds 3/15-7131 " 105 0 0 Irri . 105 62.7 0.0 338.0 0.0 909 13B S9 Norfolk 5.0 5.0 Cotton 875.0 Pounds 3/15-7131 " 105 0 0 Irri . 105 62.7 0.0 316.1 0.0 909 lA S9 Norfolk 4A 4.4 Bermuda ass Pasture $7.6 Tons 3/1-9/30 " 260 0 0 Ini , 260 155.3 0.0 693.3 0.0 909 1 A S9 Norfolk 4.41 4.4 Small Grain Overseed 1 1.0 1 Tons 1 1011.3/31 1 501 01 0 Irrig. 1 501 29.91 0.0 131.41 0.0 ................................................. .................... ........................... ............................... ....................................................... ...................... ............................................... .................... .................................... ........................... - .......... ........ 874258 Database Version 1.05 Date Printed: 02-27-2001 WUT Page 1 Waste Utilization Table Year 1 Tract Yield Source 1.1). Soil Serics Total Acre Use. Acres Cron RYE RYE Unit Applic. Period Nitrogen PA Nutrient Req'd (IhslA) Comm. Feri. Nutrient Applied (lbs/A) Res. (lbslA) Applic. Melhod Manure PA Nutrient Applied Liquid Manure Applied (acre) Solid Manure Applied (acre) Liquid Manure Applied (Field) Solid Manure Applied (Field) N N N p lbs1A 1000 +allA tons I 1000 Pals toils 909 1l3 S9 Norfolk 3.5 3.5 l3enmudagramPastnrc "7.6 'funs 3/1-9130 " 260 0 0 bTi - 260 155.3 0.0 543.6 00 909 1131 S9 Norfolk 3.5 3.5 Sinall Grain Overseed 1.0 'Cons 1011-313l 50 0 0 Irrig. 50 29.9 0.0 104.5 0, 909 2A S9 \orfolk 6.0 6.0 Bemmsda ass Pasture *7.6 'Pons 311-9130 260 0 0 Irri . 260 155.3 0.0 931.8 0.0 909 2A S9 Norfolk 6.0 6.0 Snrrll Grain 0%,meed 1.0 Tons 1011.3/31 50 0 0 Irrig. 50 29.9 0.0 179.2 0.0 909 213 S9 Norfolk 4.2 4.2 Benrnrdasrass Pil-MLIre *7.6 Tons 3/1.9/30 260 0 0 Irri . 264 155.3 0.0 652.3 0.0 909 2B S9 Norfolk 4.2 4-2 Small Grain Overseed 1.0 Tons 1011-3131 50 0 0 Irrig. 50 29.9 0.0 175.4 0.0 909 3A S9 Norfolk 5.9 5.9 B nnudagrass Pasture *7.6 'Ions 311.9130 ' 260 0 0 Irrig, 200 155.3 0.0 916.3 1 0:0 909 3A S9 Norfolk 5,9 5.9 Small Grain Overseed 1.0 "ions 1011-3131 50 0 0 Irrig 50 29.9 0.0 176.2 0.0 909 3B S9 Norfolk 4.0 4.0 Bermuda ass Pasture *7.6 "Dons 3/1-9130 * 260 0 0 Irrig, 260 153.3 0.0 621.2 0.0 909 313 S9 Norfolk 4.0 4.0 Small Grain Overseed 1.0 Tons 10!1-3131 50 0 0 Irri . 50 29.9 0.0 119.5 0.q 909 4A S9 Norfolk 3.5 3.5 BemludagTass Pasture *7.6 Tons 3/1-9130 * 260 0 0 Irrig. 260 155.3 0.0 543.6 0.0 909 4A S9 Norfolk 3.5 3.5 Small Grain Overseed 1.0 Tons 1011.3/31 50 0 0 Irrig. 50 29.9 0.0 104.5 0.0 909 4B S9 Norfolk 4.1 4.1 Bemnuda ass Pasture `7.6 Tons 3/1.9130 260 0 0 Irri . 260 155.3 0.0 636.7 0.0 909 413 S9 Norfolk 4.1 4.1 Small Grain Overseed 1.0 Tons 1011.3131 50 0 0 Irrig. 50 29.9 0,0 122.4 0.0 909 5A S9 Norfolk 5.8 5.9 Bemmkida lass PaSlllre *7.6 'Pons 3/1-9130 * 260 0 0 Irrig, 260 155.3 0.0 90U.7 0.0 909 5A S9 Norfolk 5.8 5.8 Small Grain Overseed 1.0 Tons 1011-3131 50 0 0 Irrig, 50 29.91 0.0 173.2 1 0.0 909 5B S9 Norfolk 0.9 0.9 Bermuda ass Pasture *7.6 Tons 3/1.9130 • 260 0 0 Irrig, 260 155.3 0.0 139.9 0.0 909 5B S9 Norfolk 09 t 0.9 Small Grain Overseed 1.0 'Pons 1011-313l. 50 0 0 Irrig, 50 29.9 0.0 26.9 0.0 909 6A S9 Norfolk 5.9 5.9 Bermuda grass Pasture *7,6 Tons 3/1-9/30 260 0 0 Irrig. 261) 153.3 0.0 916.3 0.0 909 6A S9 Norfolk 5.9 5.9 Smal I Grain Overseed 1.0 Torts 1011-3131 50 0 0 Irrig, 50 29.9 0.0 176.2 0.0 909 6B S9 Norfolk 1.0 1.0 -Bennodagrass Pasture *7.6 Tons 3/1.9/30 * 2601 0 0 1 Irri . 260 1 155.3 0.0 155.3 0.0 909 6B S9 Norfolk 1.0 1.0 Small Grain Overseed 1.0 Tons 10/ 1.3131 50 0 0 Irrig. 50 29.9 0.0 29.9 0.0 909 7A S9 Norfolk 5.1 5.1 Bennudagrass Pasture *7.6 Tons 3/1-9130 • 260 0 0 Irri . 260 155.3 0.0 792.0 0.0 909 7A S9 Norfolk 5.1 1 5.1 Small Grain Overseed 1.0 Tons 1011.3/31 50 0 0 Irrig. 50 29.9 0.0 152.3 0.0 909 8A S9 Norfolk 5.0 5.0 Bermudagrass Pasture *7.6 Tons 3/1-9130 * 260 0 0 Irri . 260 155.3 0.0 776.5 0,0 909 8A1 S9 Norfolk 5.0 5.0 Srnall Grain Overseed 1.0 Tons 10/ 1.3131 50 0 0 Irri 50 29.9 0.0 149.3 0.0 909 813 S9 Norfolk 4.1 4.1 Bermuda ass Pasture *7.6 'Pons 3/1-9/30 * 260 0 D Irriiz, 260 155.3 0.0 636.7 0.0 909 8B S9 Norfolk 4.1 4.1 Small Grain Overseed 1.0 Tons 1011.3/31 50 0 0 1 Irrig. 50 29.9 0.0 122.4 0.0 909 9A S9 Norfolk 4.6 4.6 Bermuda ass Pasture *7.6 Tons 311.9/30 * 260 0 0 Irri 260 155.3 0.0 714.4 0.0 909 9A S9 Norfolk 4.6 1 4.6 Small Grain Overseed 1.0 Tons 1011.3131 50 0 0 Irri 50 29.9 0,0 137,4 0.0 909 9B S9 Norfolk 1 3.51 3.5 Bermuda Pasture *7.6 Tons 3/1-9130 * 260 0 0 Irri . - 155.3 0A 543.6 0.0 ................................................................................................................................................................................................................................................................... 874258 Database Version 1.05 Date Printed: 02-27-2001 WUT Page 2 Waste Utilization Table Year 1 Tract Field Source I.D. Soil Series Total Acre Use. Acres Crop RYE RYE Unit Applic, Period NitrogenEFed. PA Nutrient Req'd Ibs/A) Res. (Ihs/A) Applic. Method Manure PA Nutrient Applied Liquid Manure Applied (acre) Solid Manure Applied (acre) Liquid Manure Applied (Field) Solid Manure Applied (Field) N N N lbs/A 1000 ail I tons 1000 pals tons 909 9B S9 Norfolk 3,5 3.5 Small Grain Overseed 1.0 Tons 1011.3/31 50 0 4 lrri . 50 29.91 0.0 104.5 0.0 Lagoon Liquids Total Applied, 1000gallons' 15,564 Total Produced, 1000 gallons 7,687 Balance. 1000 gallons -71177 Manure Solids Total Applied, tons 0 Total Produced, tons 0 Balance, tons 0 Notes: I . In the tract column, symbol - means leased, otherwise. owned. 2. S)inbol R means user entered data. .......................................................................................................-......................................................................................... --.............................................................................................. - 874258 Database Version 1.05 Date Printed: 02-27-2001 WUT Page 3 The Irrigation Application Factors for each field in this plan are shown in the following table. Infiltration rate varies with soils. If applying waste nutrients through an irrigation system, you must apply at a rate that will not result in runoff. This table provides the maximum application rate per hour that may be applied to each field selected to receive wastewater. It also lists the maximum application amount that each field may receive in any one application event. Irrigation Application Factors Tract Field Soil Series Application Rate inches hour Application Amount inches 909 10A Norfolk 0.50 0. 6 909 1013 Norfolk 0.50 0. 6 909 11A Norfolk 0.50 0. 909 11B Norfolk 0.50 0. 909 12A Norfolk 0.50 0. 909 12B Norfolk 0.50 0. 909 13A Norfolk 0.50 0.9 909 13B Norfolk 0.50 0.9 909 lA Norfolk 0.50 0. 909 1 IB Norfolk 0.50 0. 909 2A Norfolk 0.50 0, 6 909 2B Norfolk 0.50 0. 6 909 3A Norfolk 0.50 0. 6 909 38 Norfolk 0.50 0. 6 909 4A Norfolk 0.50 0. 6 909 413 Norfolk 0.50 0. 6 909 5A Norfolk 0.50 0. 6 909 5B Norfolk 0.50 0. 6 909 6A Norfolk 0.50 0. 909 6B Norfolk 0.50 0. 909 7A Norfolk 0.50 0. 909 8A Norfolk 0.50 0. 8B Norfolk 0.50 0. L909 909 9A Norfolk 0.50 0. 909 9$ Norfolk 0.501 046 .................................................................................................................................................... 874258 Dalabase Version 1.05 Dale Printed: 02-27-2001 IAF Page I The following Lagoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for sludge utilization for the indicated accumulation period, These estimates are based on average nitrogen concentrations for each source, the number of animals in the facility and the plant available nitrogen application rates shown in the second column. Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent_ At clean out, this material must be utilized for crop production and applied at agronomic rates. In most cases, the priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting. Since nutrient levels are generally very high, application of sludge must be carefully applied. Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be used for sludge application. If this is not possible, care should be taken not to load effluent application fields with high amounts of copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes, phosphorous is a concern. Soils containing very high phosphorous levels may also be a concern. Lagoon Sludge Nitrogen Utilization Table Crop Maximum PA-N Rate Ib/ac Maximum Sludge Application Rate 1 1000 gayac Minimum Acres 5 Years Accumulation Minimum Acres 1 10 Years Accumulation Minimum Acres 15 Years Accumulation Swine Farrowing-Weanling lagoon Sludge - Standard Corn 120 bu 150 13.17 71.07 142.13 213.20 Hay 6 ton R.Y.E. 3001 26.34 35.53 1 71.07 106.60 Soybean 40 bu 160 14.05 66.63 133.25 1 199.88 ........................................................................ -................ ............................................ ........... ..................... ............................................................ ---- -................... 874258 Database Version 1.05 Date Printed: 02-27-2001 Sludge Page 1 The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is defined as the date prior to applying nutrients to the first crop in the plan at which storage volume in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity of the facility. If the available storage capacity is greater than the design storage capacity, this indicates that the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicates that the planned application interval in the waste utilization plan is inconsistent with the structure's temporary storage capacity. Available Waste Storage Capacity Source Name Swine Farrowing-Weanling Lagoon Liquid Design Storage Capacity (Days) Start Date 1 9/15 180 Plan Year Month Available Storage Capacity (Days) 1 1 52 1 2 44 1 3 82 1 4 127 1 5 224 l 6 322 1 7 419 1 8 493 1 9 499 1 10 478 1 11 468 1 12 447 * Available Storage Capacity is calculated as of the end of each month. .................................. .................I ................................... - .................... ... --- ---- ......... .. ......... - ...... 874258 Database Version 1.05 Date Printed: 02-27-2001 Capacity Page 1 Required Specifications For Animal Waste Management 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design fold that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a .........................................................................--...................................-- r ........ - ...... I ........ ..... 874258 Database Version 1.05 Date Printed: 02-27-2001 Specification Page 1 method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. S. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with { the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer that 25 feet to perennial waters. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied ar agronomic rates in a manner that causes not runoff or drift from site. .... ........ ............ .. ........ ................. I..... --.........-.................. ................... ........ ............ _. 874258 Database Version 1.05 Dale Printed: 02-27-2001 Specification Page 2 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected { f on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these _............................................... I..... ........_.................................... ................................ .. ..I —...................I .. _............ _.. _........... -- 874258 Database Version 1.05 Date Printed: 02-27-2001 Specification Page 3 metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. ........... - - ........................................................................................................................................................................................... 874258 Database Version 1.05 Date Printed: 02-27-2001 Specification Page 4 64, rx - 44"0 w State of North CarolinaQ i� Department of Environment, Health and Natural Resources Division of Water Quality r Cf) Non -Discharge Permit Application Form / Survey \�Jj . (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) .ill- Geniial Permit - Liquid Animal Waste Operations r he�following questions have been completed utilizing information on file with the N�Tivision. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. Application Date: 7? %' 7 I. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Applicants Initials 1. One completed and signed original and one copy of the application for General Permit - Animal 1� (b Waste Operations; 2. Two copies of a general location map indicating the location of the animal waste facili 'es and field locations where animal waste is disposed; C� V d� d , 1y '�14 c L� � Li 3. Two copies of the Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, one must be completed prior to submittal of a general permit application for animal waste operations. II. GENERAL INFORMATION: 1. Farm's name: Farm # 7684 2. Print Land Owner's name: Carroll's Foods Inc 3. Land Owner's Mailing address: PO Box 856 City: Warsaw NC Zip: 28398 Telephone Number:.RIO-293-3434 _ 4. County where farm is located: Robeson 5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): SW of Wakula on NC 71 south of intersection of NC 71 & SR1359 approx. 4000' S of int. & approx. 2000' NE of SR 1359. 6. Print Farm Manager's name (if different from Land Owner): V bS 7. Lessee's / lnteorator's name (if applicable; please circle which type is listed): Carroll's Foods Inc 78 - 86 L5 FORM: AWO-G-E 2/26/97 Page I of 3 i III. OPERATION INFORMATION: 1. Farm No.: _$-$C 2. Operation Description: Swine operation Farrow to Wean 2400 - Certified Design Capacity Is the above information correct? E y s; Q no. If no, correct below using the design capacity of the facility Type of Swina No. of Animals Tyj& Qf PQuluy No. of Animals TyIK Qf Cattle No. of Animal 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 91100 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: Ai n[1.1i � No. of Animals_ 3. Acreage cleared and available for application: 38 ; Required Acreage (as listed in the CAWMP): 38 Number of Lagoons: I -; Total Capacity: 1503709 Cubic Feet (ft3) Number of Storage Ponds: ; Total Capacity: 5. Is animal waste being applied on any field which has subsurface drains? 6. Are subsurface drains present in the vicinity of or under the lagoon? I V . APPLICANT'S CERTIFICATION: Cubic Feet (ft3) YES or O (please circle one) YES or NO (please circle one) I, _ C� IA ElU +5 �o Oj S t I1\1 C • (Land Owner's name listed in question 11.2), attest that this application for C I&& it 1a_1_1. cp ��WA(Farm name listed in question 11.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Signature Date ! — q —91 V . MANAGER'S CMTMCATION: (complete only if different from the Land Owner) 1, L. iE S_1 ; (!;—L S *\jit S _ (Manager's name listed in question 1I.6), attest that this application for G(1 (�� + S �(A kV A _ (Farm name listed in question It.1) has been reviewed by me and is accurate and complete to the best of my knowledge_ I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete - Sig -nature Date 7 THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER. QUALITY WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (9I9) 733-5083 FORM: AWO-G-E 2/26/97 Page 2 of 3 FACILITY DESIGN AND WASTE MANAGEMENT PLAN Farm Name or Number Farm Description -76g� CARROLL'S FOODS-MAGGIE HARR.IS TRACT C 's Uklm 441W Location SR 1359 ROBESON COUNTY Company Farm YES Contract Grower NO F Animal Waste Manacrement Plan Certification ATTACHMENT -A t4 EORM W -- APRTL 24 6 -Ge—neral Information: Name of Farm cA ga jj -,* 768¢ _ Facility No: -� Owner(s) Name: OAgm j f&A<,7Y Rg gLv Phone No: 9ia Z?3 -343¢ Mailing Address: AO ­ Uautew- 156-1; . 0404io• W C. -ZB39g IL Certification of Design D) Application and Handling Eguinment New or expanded faciirv:-or =islingfaciiity wit gutexiS�nzwaste application equipment (WUP or I) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates, a schedule for riming of applications has been established, required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan). Name of Technical Specialist (Please Print): Ag�v4w L. ho6+�oO4 Affiliation: G'&goc c rr . Trc - Address(Agency): Y0o-,DgAwwo- gsc gymig Phone No.: OD zff -.34-4- Signature:. � .0 _ _ _ _ Date:. r'%./7,6 If the technical specialist chooses to use this Attachment to certify the design of a new or expanded facility; or existing facility without existing waste application equipment, it must be attached to the completed Animal Waste Management Certification Form (AWC- April 24, 1996). The technical specialist must also write in the words "See Attachment" in Part IL D. of the Certification Form to notify the review agencies that the Attachment has been used_ This Attachment will not be acceptable past the effective date of the new MRCS Technical Standards. Here? : T+ic s OGF*orL W s AWR-o ve-st) a -13- g (. 44-,44.%- AWC(A) -- May 3, 1996 V-D)�AUUI-icatjjl2n and Handling Eauiament Instal ion (WUP or I) Check the appropriate block ZI Animal waste application and handling equipment specified in the plan is on site and ready for use; calibration and adjustment materials have been provided to the owners and are contained as part of the plan. Animal waste application and handling equipment specified in the plan has not been installed but the owner has proposed leasing or third party application and has provided a signed contract equipment specified in the contract agrees with the requirements of the plan; required buffers can be maintained; calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. 2( Conditional approvalAnimal waste application and handling equipment specified in the plan has been purchased and will be on site and installed by = AlAy_ ak2,. t99T_ (month/day/year); there is adequate storage to hold the waste until the equipment is installed and until the waste can be land applied in accordance with the cropping system contained in the pIan; and calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. Name of Technical Specialist (Please Print):w-+*� Affiliadon: <'? � 3 Gdsy. ._mac c. _ Address(Agency):,Po- a4A«!dM as"C. , 1t4f!r nl •C. Phone No.:,-?/4o - �243 -34�4 Signature:_ _ gr j Date: A/z 6fpG T The following signature block is only to be used when the box for conditional approval in III D above has been checked. I (we) certify that I (we) have committed to purchase the animal waste application and handling equipment as specified in my (our) waste management plan and will submit to DEM a verification of delivery and installation from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land Owner --Signature: Name of IN Signature: ip Date: 41--z6&A Date: q 16 •q k Please return the completed form to the Division of Environmental Management at the following address: Department of Environment, Health, and Natural Resources Division Of Environmental Management Water Quality Section, Compliance Group P.O. Box 29535 Raleigh, NC 27626-0535 Please also remember to submit a copy of this form along with the complete Animal Waste Management Plan to the local Soil and Water Conservation District Office and to keep a copy in your files with your Animal Waste Management Plan. AWC -- April 24, 1996 5 B) Land 12plication Site (WUP) Check the appropriate box ZI The cropping system is in place on all land as specified in the animal waste management plan. H/ Conditional ,approval: all required land as specified in the plan is cleared for planting; the cropping system as specified in the waste utilization plan has not been established and the owner has committed to establish the vegetation as specified in the plan by /MAy 3d , /VZr (month/day/year); the proposed cover crop is appropriate for compliance with the waste utilization plan. ❑ Also check this box if appropriate if the cropping system as specified in the plan can not be established on newly cleared land within 30 days of this certification, the owner has commztitted to establish an interim crop for erosion control; Name of Technical Specialist (Please Print):48ef a Affiliation: 0A0 V000s -Tw' t Address(Agency):Ag wQeawsn- Rsc. , /.04&4w. /J.C. PhoneNo.:O-o -Z93— 3g34- Signature: V0,--e Date: !Z/ E/96 This following signature block is only to be used when the box for conditional approval in III. B above has been checked. I (we) certify that I (we) have committed to establish the cropping system as specified in my (our) waste utilization plan, and if appropriate to establish the interim crop for erosion control, and will submit to DEM a verification of completion from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. -Name of Land 4 r : 0AAWS fr-ALxyP azsMp Signature: Name of Manager (i fermi from�ow�ner): � Signature: I \�v..A.Y.I•!( �n C) Runoff Controls ,from Exterior Lots (RC) /v/# Date• zc 6 Date: agg&cL _1L6_q L Facility with exterior lots Methods to minimize the run off of pollutants from lounging and heavy use areas have been installed as specified in the plan. For facilities without exterior lots, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation: Address (Agency): Phone No.: Signature: Date: AWC -- April 24, 1996 4 'I)YA-alicationn H n lino Eauiampnt A-tr-p cR rAEµ-c- A • Check the appropriate box � Z] Existingfacility with existing wastes licat q-n _pp equipment (WUP or i) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan. (existing application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates, a schedule for timing of applications has been established; required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan). C( New or expanded facility; or existing facility without existing_ wasteapglicatign Muioment (I) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan). Name of Technical Specialist (Please Print):�'/''� �- Affiliation:0-,+z� _ Address(Agency): G. -0• .afAwaf 656 ,^W44rAw , At. c- ZVyz e � Phone No.: 910 Signature:_ ",/,- _ Date: zx- 74 III. Certification of Installation A) Colleg ion. Storage. Trealment,1ttgt lll�tion New. expanded or repofirted facility (SI) Animal waste storage and treatment structures, such as but not limited to lagoons and ponds, have been installed in accordance with the approved plan to meet or exceed the minimum standards and specifications. Afsrr: ,4vs* Jipgs woo- jrv577#z .so ,er e37,w.srtvc-7ort - •M scK • '6LO-l. AW-3 B-�Ar-f P4-4"IffD - For existing facilities without retrofits, no certif:cation is necessary. Name of Technical Specialist (Please Print): L- f'6esay Affiliation: OA4e- c s Address(Agency): !!atl « > _ t_ !�/•l t +,v , -C. S�LS -- -Phone No.: 20- �9j 3¢34- Signature: +lk,, - Date: 9/z�46 AWC -- apriI 2s, 1996 3 ,1 r i Technical Specialist Certification I. As a technical specialist designated by the Notch Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, 1 certify that the animal waste management system for the farm named above has an animal waste management plan that meets or exceeds standards and specifications of the Division of Environmental Management (DEM) as specified in 15A NCAC 2H.0217 and the USDA -Natural Resources Conservation Service (MRCS) and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001,0005. The following elements are included in the plan as applicable_ While each category designates a technical specialist who may sign each certification (SD, SI, WUP, RC, 1), the technical specialist should only certify parts for which they are technically competent. IL Certification of Design A) Collection. Storagr, Irgatment Syst m Check the appropriate box Cl Existinz faciliry without retrofit (SD or WUP) Storage volume is adequate for operation capacity; storage capability consistent with waste utilization requirements. New, expanded or retrofitted facility (SD) Animal waste storage and treatment structures, such as but not limited to collection systems, lagoons and ponds, have been designed to meet or exceed the minimum standards and specifications. Name of Technical Specialist (Please Print)" ,'M �_i - Affiliation: A.,A,,..S Address (Agency):__Fa. EsRx . logsk . Al -pie:; as 94 Phone No.: 91a-z9c.-►+io Signature: - Date: is 13019[, B) Land Application ite (WUP) „ l° The plan provides for minimum separanon5 (buffers); adequate amount of land far waste utilization; chosen crop is suitable for waste management; hydraulic and nutrient loading rates. Name of Technical Specialist (Please Print): cN Affiliation: G'. ,mvc(!r bozo, mac. Address(Agency):_ 0a • DeaNfx iss6, d[l.O�eS+tw, K-c. Phone No.: 9�a �Qj-3434 Signature: Date: C) Rlwoff ContrU15 from Exterior Lpts N/A Checkthe appropriate box Cd/Facility without exterior lots (SD or WUP or RC) This facility does not contain any exterior lots. Q Facility with exterior lots (RC) Methods to minimize the run off of pollutants from lounging and heavy use areas have been designed in accordance with technical standards developed by NRCS. Name of Technical Specialist (Please Punt): Affiliation: Address (Agency): Phone No.: Signature: Date: AWC -- April 24, 1996 Animal Waste Management Plan Certification (Please type or print all information that does not require a signature) Extstin ar` New' or "Expandedd (please circle ane). fieneral Information: Name of Farm: CARROLL'--, Fca-D_5. ;"ARM 7684- Facility No: Owner(s) Name: CAQR0L <> 50oas, �.iC. Phone No: 91n a9.3-3g-3¢- Mailing Address: P-a- ,Box 856 , IA/A A;5Aw , M C. 2839,5 Farm Location: Fourteen Digit Hydrologic Unit:_ eoio Latitude and Longitude: 34146'� a8" / 79' 16' 4e' County: RoBj�---Som Please attach a copy of a county road snap with location identified and describe below (Be specific: road names, directions, milepost, etc.): 5W of KLA KvLA epm NC 71 . 5ewrw of Sxr�1LS�rio►� [P F= t4C -7i 1( Sit iB5q . AOF90•� 4,D , 5. oF' Fret- 3& APPet,x 2vao' KF— c f 5R_1.359 Operation Descril t! ion: Type of Swine No. of Animals ❑ Wean to Feeder ❑ Feeder to Fetish R harrow to Wean 2400 ❑ Farrow to Feeder El Farrow to Finish Type of Poultry No. of Animals Q Laver Z) Pullets Type of Cattle No. of Animals ❑ Dairy Beef Other Type of Livesrocdt Number of Animals:, Acreage Available for Application: 35 t Required Acreage: 3A Number of Lagoons / Storage Ponds: I Total Capacity: t,5o3 ,9 Cubic Feet (ft3) Are subsurface drains present on the farm: YES or t 0 (please circle one) Owner / Manager Agreement I (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25-year, 24-hour storm and there must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service_ The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District I (we) know that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DEM or a new certification (if the approved plan is changed) within 60 days of a title transfer. Name of Land Own CAPAcc s Kaxt x9rzras&+-,F Signature: A Agal Date: i -3) `"q 6 Name of Via er(if dtfent amowner : C i Signature: � Date: 1 67 b AWC -- _4, 1996 f='Qk= C 16 kikOU 5 I T:oaAs �w TABLE OF CONTENTS a CONSTRUCTION INFORMATION OWNER/CONTRACTOR INFORMATION MEMORANDUM TO GROWER CERTIFICATION FORM (NC ONLY) SITE EVALUATION (IF APPLICABLE) VICINITY MAP ASCS TRACT MAP SOILS MAP SOIL INVESTIGATION WORKSHEET WASTE TREATMENT PLAN AGRI-WASTE MANAGEMENT INFORMATION (NC ONLY) WASTE UTILIZATION PLAN OPERATION AND MAINTENANCE PLAN CONSTRUCTION SPECIFICATIONS FOR LAGOON SEEDING PLAN (FARM SITE) COMPUTER DRAWING OF EXISTING GROUND EXISTING ELEVATIONS LAGOON CROSS SECTION DIAGRAM COMPUTER DRAWING OF PROPOSED LAGOON & BUILDING PAD SITE BALANCE REPORT COMPUTER DRAWING - ALL DATA PROPOSED COMPUTER DRAWING - CONTOUR LINES COMPUTER DRAWING - SLOPING LINES COMPUTER DRAWING - BLOW-UP OF LAGOON OR BUILDING CORNER BUILDING PAD ELEVATIONS COMPUTER CROSS SECTION - EXISTING -PROPOSED -BALANCED FACILITY OVERLAID ON EXISTING TOPO MAP . ti rr•� � 7 J ' • fr fJ ' JJ W 1Nl ♦ L 4 JUL .J Z71 xRL J , lii lm Jls � fffw� v � .r IJ lib. S� JALL J 4 y� itli ' JJa � 4 ,� � fQ• 0 h ` [, nJrt�fw a• IIfi �-StL .J xC) ilti r IJ faR r y=y IM MWAMM 1 lm JAM a xrL + 1• It h fy y 7 J J 0 r. LJLI , L t 1!C IJII fJ } lJC IJIl l�- Jai � �� Lauri im y tr �•_� � �~ •Y�f] �fy _ Yh L _ w .-: • ,.ram u 7 � \ • � 3 �• SOL•urs y lill � t2•l. .w 1 4 f� _• a rL t J� v Vis• s r , L J u + UP M V' . J> r R ••yam; 1 17 1 _ 7]b �� 1 .-•~� ffr � �4 im Ast UK �f11, v Je WI., UK At Y a, y J _ lln um LbL JI= no �..M • ] .flw - K T I. �• LlII s F LbML !J ux V IN, } lW 1Jr CARROLL'S FOODS, INC. WARSAW NC 28398 Project: JMraG 1 r- AQRS 7RAcr Drawing: C00%-rq MAP Location: NEAQ MAX Tat4._ Engineer: Owner: CAkR6UL:5 FMmo 5,7Zuc- Scale: Pre ared By- IMPORTANT INFORMATION ABOUT LAGOON CONSTRUCTION LISTED BELOW IS A BRIEF SUMMARY OF VOLUMES AND OTHER DATA: (SEE CONTENTS OF PLAN FOR MORE INFORMATION) EXCAVATION 46033--- cubic yards FILL (pad & dike) 46033---- cubic yards TOP SOIL (minimum 3" thick) 322--- cubic yards CLAY LINER (represents a complete liner) 10644-- cubic yards Constructed top of dam must include a minimum of 5% settlement - EX,A.MPLE: 10 feet high dam will require 5% of 10 feet or 0.5 feet fill above planned top of dam. Clay content, thickness and compaction of liners (if required) are very important. If the certifying technical specialist is unable to approve the liner with normal field techniques, an independent engineering analysis will be required (see CONSTRUCTION SPECIFICATIONS for additional information). If an independent engineering analysis is required, this expense will be the responsibility of the owner/grower. Special attention needs to be given to the seeding specifications. The lagoon dike must be seeded according to specifications before the system can be certified and stocked with animals. (Consult with your NRCS Conservationist regarding mulching) ATTENTION OWNER AND EARTH MOVING CONTRACTOR PLEASE READ THIS BEFORE REVIEWING THE ATTACHED WASTE MANAGEMENT PLAN. This design has been prepared in accordance with USDA Natural Resource Conservation Service standards and properly installed will allow certification and stocking of animals. The following items should be discussed PRIOR to entering into a contract: 1. This design is in compliance with state and federal laws. AU changes in design may result in non-compliance and failure to be eligible for certification. No animals can be stocked until the lagoon construction is approved and certified to the Department of Health and Environmental Control (DHEC). 2. This design has taken into account data including soils, topography, wetlands, streams, dwellings, wind direction, and owners concerns. 3. The volume shown represents excavation and fill in the lagoon and pad area. It does NOT account for cut/fill for liners, roads, borrow areas, drainage or other related construction activities unless specifically covered in the design. 4. Typically, the excavation volume represents the bulk of earthwork and is used for price negotiations. All earth work beyond this amount will be worked out between the owner and contractor, CARROLL'S DOES NOT NEGOTIATE PRICES FOR GROWERS. 5. It is the desire of Car -roll's Foods that the contractor receives a fair price for earth work and the land owner receives a properly constructed lagoon and pad that will meet design requirements. b. DO NOT MAKE ANY CHANGES TO THE DESIGN OR FARM LAYOUT UNLESS THE ORIGINAL DESIGNER IS CONSULTED AND APPROVES. CARROLUS FOODS ASSUMES NO RESPONSIBILITY FOR ANY DEVIATION FROM ORIGINAL DESIGN OR CHANGES MADE ON THE SITE BY CONTRACTOR OR ANYONE OTHER THAN CARROLL'S PERSONNEL. MEMORANDUM TO: All Prospective Contract Growers FROM: Don Butler, Real Estate Manager Howard Hobson, Resource Conservationist RE: Legal requirements for swine growers in North Carolina and bow they relate to you The facility design and waste management plan attached is of the utmost importance to you and to Carroll's. This plan must be approved by a technical specialist with. USDA - Natural Resources Conservation Service prior to construction start. The Iagoon must be constructed exactly as designed unless changes are approved by the original designer and NRCS personnel. The approved plan needs to become a part of your permanent records and must be readily available for review if and when your farm is inspected by state regulatory personnel. When earthwork and lagoon construction is complete and the top of the dike and outside slopes of the lagoon have been graded, seeded, and fertilized it must pass a final inspection by NRCS personnel in order for your farm to be certified ready to stock animals. At the time of final construction approval, the owner and the person certifying construction must sign a document called "Certification for New or Expanded Animal Feedlots" (a blank of this form is enclosed in your package) and this form must be sent to the Department of Environmental Health and Natural Resources in Raleigh. Copies of the signed document should be kept in your permanent file, one copy goes to NRCS for their file, and a copy must be presented to Carroll's Foods before any animals can be placed on your farm. The owner is responsible for the Certification being completed and sent to the appropriate places. Remember, NO CERTIFICATION -- NO ANIMALS. If you have any questions about the above information, please contact one of us by calling 910-293-3434, extension 246. a='r-"-+fit• W;ST'S HANACZ2a= PLAN CERTIFICATION FOR XXW OR. $I2AI.,MZD PE'ZT.]LATS Please rnt„= t-h- COalatad ro= to th& nivi.ioa of Ssvi:aga.atal W-naga--nn.t at tho add;naa on tha ravarae aide of thin forte. Name of farm (Please print): Address; Phone No.- Councy: Farm location: Latitude and Longitude:_ — _ /_ _ _ (required). Also, Please attach a copy of a county road map with location identified. Type of operation -(swine, layer, dairy, etc_}: Design capacity (number of animals): Average size of operation'(12 month population avg.): Average acreage needed for land application of waste (acres): aq=sc>rn aaea Qaaa aeaaaarrwawagaegaaraaasar>sw gigs�raagrasaqqqsaa gaersagasraearwsaaeaq=aar�:a Taehaical Spacialiit Certification_-_'-- _ As a technical specialist designated" by­tt e'.North Carolina Soil and Water- -Conservation Commission pursuant to ISA NCAC_6F .CC05, I certify that the new or expanded animal waste management system,as.installed for the farm named above bas an animal waste management plan :"that':=sets =the design, `_--construction, operation and maintenance 'standards -and - speciffcatians of the `Division of Environmental Management and the USDA=Soil ConsEivitiod Service and/or the North Carolina Soil and Water Conse_ rvation Camiaissiori'pursuaat to I5A N=C 2H.0217 and 15A NC .0001-:0005. The followi5j'e emeats'arid their corresponding minimum a' criteria-haue_beem verified by me�c ii`bthez designated technical specialists and are included in the plan- as 'applicable: minim umseparatioiu (buffers) J liners or equivalent for- lagoons or waste storage paiids'c.raste storage capacity; adequate cluantity and amount � of land for waste utilization (or use of third Party); access or ownershi of p proper waste application.egeupmeat "schedule' for timing of applications; application rates; loading`rate's;`�and the control of the discharge Of pollutants from stormwater runoff events"lesssevere than the 25-year, 24-hour storm. Name of Tac'nnica3. Spacialiat (Please rit) z Affiliation: p:=ij<.r.-�r,: Address (Agency) - Phone No. Signature: i t r { n Date: a=::ease;3aaran�gsaa:asaearawrgq=maw wwwama=WWWWWW=MWwWasa=aamat=tares=sq I (we) understand the operation and maintenance procedures established. in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any additional expansion to the e-xistimg design capacity of the waste treatment and storage -system or construction of new facilities will require a new certification to' be submitted to the Division of Environmental Management before the" new animals are stocked. .I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state either through .a"mean=made conveyance or through runoff from a stoma event less severe' than "the 25-year, 24-hour storm. The approved plan will be filed at -the farm and at the office of the local Soil and Water Conservation District. Nam. of Land 0W=Qr (Please Print) : Signature: Date: xa�a of 24anaQat, if different from owner (Please print) : Signature: fig: A change in land (if the approved plan Environmental Management ownership requires is changed) to Date: notification or a new certification be submitted to the Division of within 60 days of a title transfer. DEN USE ONLY:ACN-ZW# WATER QUALITY PL PMING Fax :919-715-5637 State.'Of No ft" tpUno Depacfine -tot �Er��rtE.onment, Heath an .Nature[ Resources Division of Environmental Management James B. Hunt, Jr., Governor ,Jonathan S.--Howes. Secretary A. Preston Howard, Jr., P.E., Director ADDENDUM Jun 20 ' 95 14 :19 r. i r l it, JUN 20 ' 93 03 : 17PM Wft CONDInIGNS: ANDIOR EXCEPTIONS to CERTIFICATION r Fume of Farm: Address: County:, Name of Land Owner (print): Sig za= (Land Owner): Name of Technical Specialist Certifying (print):— Sigumm (Technical Specialist): Dart: All smtexae= below that are initialled-by.a technical specialist apply tD the aaached certificad= Mie irripum system.has not been installed or evaluated contenting nozzle size, spray partem. spatting, -pipe size. etc: It is ft rrspotrsibrlity of the producer to obtain and operate zhe system wid1 the piper:comgm=m and to supply the required rinsiareaancc to assurer that no miff of pollutants occurs :during;operadw and tat the waste is applied at the approved razes. By {mondt/day/year) the producer should have as irrigation specialist. possibly the dealer where the system was phased, prepare an- operation and mabnuia,nce plan for the irrigation system so that ttx producer ]maws how,to operate. the aquipm= to meet the non discb2zge requirements. M= waste mauagensem plan fvr.tids operation is based on.yields higher than what is now mc=merided by MRCS: bawever, these yields are ob ainaiaie under high levels of management and the -fanner has supposing dommemation to justify higher nitrogen application rates. All of the-permm nr vegetation requited by the waste. rumagement plan has not been established as of the dateof tbis c artilicatim The producer agrees w establish the vegetation by (montj4aylyear). and to provide a temporary small grain crop in case some pumping -is rewired prior to. the establishment of the'. permanem vegetation. The 1=dawner is responsible for. nobfying DEM in Wdring-that:tlie stated wont that has a compliance dots; has been completed. -'this noafi=on must be recdved by bEM widAn 15 days of me compliance daWs) listed -above. 'Please-sead verification of the properly campleted wont to: DEM Planning Branch, P.O. Box 29535, Raldgb, N.C. 27626. reviscd: 6-15-95 [ Teie 9-733-7015 FAX 919-733-24Rb P.O. Box 29535. Raleigh. North Carolina 2762b-(J535 ph+,ne 41 An Equal Opportunity AfSrmaflve Action �nployer W%racyci d/ 10% P�{onsimer Doper ' 1 th " 4 r .......... ins shot 9) R yWa9 C Wk$ Mwk r _ -Wa on - `� POB _I 4_ .. ROBESON COUNTY, NORTH CAROLINA — SHEET NUMBER 15 Mc Wa8 �oq LY a 'JT� Wd Wa6 Gook - M=K p WaS �loA _ .. C Wa6 NOA pwr No •�3 Mc_ _ ..^-��*�x_`- t NOB. NaA.7 LY .� .. Oc •••. i v%C ., � -... . Gam- �- f \ ' -: . s '• lam' #� LY _ _ �. x,y ..r �"rx' ,i - a .. a Wa8 _-- a� MaA ' V Mc McX. �Q No4 - LYlb +g 4Yk$ '? ••�. 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WORK UNTT WATUSHIEV A11ILA PRAVIMIR U4112 CRbr1.ANb-,--ACI1r9 PASTURE AMM91 - 74 WtMMANb ACRES TbTAL—ACnr—q rOND CLAM WUfIK U141T CUNr1I:flVAIluliSf 81rl;iGlt or rRoPoSP-? PbNb 9110WI"G WIIrI%Z RORINOS WERE MAIZE IArt►tet. scale f"• feel+ t"Sft eeb.eute rokf W CfWf" Ilwe N 44M e..1 /Iwtlrfj ew 00A. IT I -T:: r M L / 4 •G — a� - -r 00 s1101V / nommu NUMOFn rnur".. l7 CALF 'mf Melt •-I Ill! /ew � ew 0..d Ivl • Sod -to five. then pe..ded • mow/ fe.ee- efI 11-.f,a - 1"• ft *.IA ems. 4f O.J lh... �'fCewrt-reI ew S+dA & " we`tl rM 1 SAe+ rtelll@ I-w e.gfh . f i a s i s f so if Is ft li To To it is-n :o i-1 n i� _ sy - _ G G _ C _ J- 5(y — Sc _ Sc SG S' SL y SC ,w— C- 6 C C IL Sc Sf- 5C _ a_ _ I^ ! SC GL SC — — DORMS KADE BY, f - =101mWAS i 'f f f t..E ► ��. W C 7TZ M -rVPES U M;i7FIt1A1. EtrCaUN l l;tll 1) IN Ilciitlei[iS (Use tMe of systems below) UHTF1EU CLASSIFICATIM U511A Cf.ASSIFIi:ATl01l 1 C*-ti1e11 Beaded Rtavel-t: Itlavel. sand mitt R-lrav�f , CI' . rootlr Rte$ed Rtev-le GM.Sllty prnvefs; Rtovr.I•�ennd-all! mix vie+ - very 11"t. tsnnd CC -Clayey Rtevelal Ott eve i-send-cloy snipe pl-sandy Innot SW -Hell Rteded sends: sand-gtgvel mite fsl•line sandy► lone" SP. poorly traded sands I - lon"t SAC -Silly send Iti i. provelly loam SC.Clayey sandal *artd-cl*y tnintttrr'st el -slit - AIL -Slits: silty v. fine sandst sandy tot clayey alit fill- slit loom C[--Clare of low to medlnm ploollelly tl-cfay learn ell-ineelt*nle clays of Mah plasticity alcl - silly ctnr 1r+rtm l t111-Ehs1le eltls ' peel -oandy tiny loam 1 OL-ore*nlc ■ilea and Silly stay.. low pinaticity ale -*111y clay 011-0tttanle clays. tnedlntn to 1e11th Plasticity a.cfny !a t4a fl..ri..r. ra..r F....r.r P. eA. d.kR .. L $ultible tneterid for tenbaebnenl 1* a.alleble --0~ War liJ►tA11![s: Co R T% fv S'M.Q.wa-� 7v ,/ ` .:t.1'� st✓ /err,o& IL Erplde h,raedel r►gvlrin* rpo-riel ettrntien In drelan rS..r....., IV-4-W.—A .n.! GEPtMULL [tERA1tRS: !s !n so 3132 W 34 :e se At t� fit 40 T1 T2 u 1! To N It to �/ do ill - ttti ow gOcuttuim col11arvatio11 Service REV. WASTE MANAGEMENT FACILITY SITE EVALUATION GENERAL INFORMATION NAME C'ARR a Zve GU��s.acv ,N.C, z8399 TELEPHONE I!O- Z93— �434 LOCATION 3 li,'&j W,>T of [L fee if rr // �Q Q7w SrP i3s9 SIZE OPERATION 2¢00 F,f"400 _ I1-leAll LOCATION DATA DISTANCE FROM NEAREST RESIDENCE NOT OWNED BY PRODUCER aay`n FT. IS SITE WITHIN 100-YEAR FLOOD PLAIN? If yes, SCS cannot provide assistance. YES NO ✓ IS SITE AT LEAST 100 FT. FROM A 'BLUE LINE" PERENNIAL STREAM? YES If NO If no, site mutt he relocated. IS SITE WITHIN I MILE ZONING JURISDICTION OF A MUNICIPALITY? YES NO If yes, Iandmvner should consult with Incal zoning hoard about required permits. Permits mmst be obtained prior to design approval. ARE UTILITIES IN CONSTRUCTION AREA? YE5 NO If yes, see Part 503 of the National Engineering Manual and follow policy. (Copies of maps or tither reference materials may be attached to site evaluation.) IETLANDS WILL SITE INVOLVE CLEARING WOODLAND OR ANY NON -CROPLAND? YES NO v IF yes, producer mmst complete a Form AD-1026. WILL ACTION RESULT IN SWAMPBUSTING? YES NO IF WETLANDS ARE INVOLVED, IT IS THE RESPONSIBILITY OF THE PRODUCER TO CONTACT THE US ARMY CORP OF ENGINEERS AND THE DIVISION OF ENVIRONMENTAL IIMANAGEMENT TO DETERMINE IF ADDITIONAL PERMITS ARE REQUIRED. NO WETLANDS SHOULD BE ALTERED UNTIL PRODUCER RECEIVES WRITTEN APPROVAL FROM SCS. US ARMY CORP OF ENGINEERS AND NC DIVISION OF ENVIRONMENTAL MANAGEMENT. (A copy of AD- 1026 and CPA-026 should he attached to site evaluation.) ODOR CONTROL HAS ODOR CONTROL BEEN DISCUSSED WITH PRODUCER ............. .............. PREDOMINANT WIND DIRECTION? YES ✓ NO .............. POSSIBLE EXPANSION OF TREATMENT VOLUME FROM I CU.FT. UPWARDS .............. TO 3 CU. FT./LB. OF ANIMAL? YES t/ NO .............. PRECHARGING LAGOON WITH FRESH WATER TO AT LEAST II? OF THE .............. CAPACITY? YES NO .............. USING GOOD SOUND JUDGMENT IN LAND APPLICATION OF ------- ..... .. W.-%STE" YES ✓ NO OTHER ENVIRONMENTAL FACTORS IS ENDANGERED AND/OR THREATENED SPECIES HABITAT PRESENT? YES NO ✓ IS A DESIGNATED NATURAL SCENIC AREA INCLUDED IN THE PLANNING AREA OR WILL PLANNED ACTIONS IMPACT ON AN ADJACENT NATURAL SCENIC AREA? YES NO IS AN ARCHAEOLOGICAL OR HISTORICAL SITE LOCATED IN THE PLANNED AREA? YES NO ARE THERE PRIME. UNIQUE, STATE OR LOCALLY IMPORTANT FARMLANDS IN THE OPERATING UNIT? YES r/ NO WILL THE ACTION RESULT IN SODBUSTING? YES NO i✓ Ir yes to any or these yutntions, refer to Form NC-CPA-16 for policy sources. The form does not Reed to he completed. WASTE MANAGEMENT DOES PRODUCER OWN ENOUGH LAND TO PROPERLY LAND APPLY WASTE? YES ✓ NO IF NO, DOES PRODUCER HAVE ACCESS TO MORE -LAND? YES NO IF LAND IS'NOT OWNED BY PRODUCER. CAN PRODUCER GET AGREEMENT ON LAND ON WHICH TO APPLY WASTE? YE5 NO (Attach Waste Utilization Plan to site evaluation.) SOIL INVESTIGATION - VALID ONLY IF SOIL INVESTIGATION SHEET ATTACHED IS SOIL SUITABLE FOR LAGOON? YES '--� NO IS A CLAY LINER REQUIRED? YES NOy IF YES. IS CLAY AVAILABLE ONSITE? YES NO Q U If S_T_10NABLE IS A CORE TRENCH REQUIRED? YES ✓ NO (Attach soil investigation sheet to rile evaluation.) IS SUBSURFACE DRAIN TILE PRESENT? YES NO (If yes, the mtk,;t he removed or plugged) QUESTIONABLE_ SITE APPROVED YES ✓ NO CONDITIONAL r COMMENTS r e,:-, 6A{A % 11 w. �/ �O?>✓JP {GOL -5-C CL+.c o.-� i /C C GLL - THIS SITE INVe�GATIONp IS VALID AS LONG AS THE DESIGN AND CONSTRUCTION OF LAGOON CONTINUES IN REASONABLE TIME PERIOD. UNDUE DELAYS OR HESITANCY IN CONSTRUCTION MAY REQUIRE THAT SITE EVALUATION BE INVALIDATED. SIGNATURE ccf ��►' i DATE Z G Pa,e 2 of 2 Plot of the contour data for the surface: Existing Project: MAGOIE HARRIS FARM Drawing: MAOOIE HARRIS TRACT Number: Location: Bid Date: Engineer: Owner: Estimator: .Prepered by: using Sitawork WASTE UTILIZATION PLAN ---------------------- Owners name--:CARROLLS FOODS County:ROBESON Mail Address-:WARSAW Type of production unit----: FAR -WEAN Number of animal units-----: 2400 Type of waste facility -----:Anaerobic Lagoon Temporary storage period---: 180 days Method of application ------ :IRRIGATION Amount of animal waste produced-----------------: 14626 tons/year Amount of plant available N produced by animals-: 12960 lbs./year Commercial N to apply on planned acreage--------: 0 lbs./year Your animal waste utilization plan has been specifically developed for your swine operation. The plan is based on the soil types, crops to be grown, and method of application for your particular operation. The waste must be land applied at a specified rate to prevent pollution of surface and/or ground water. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle and annual soil tests are encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates and leaching potential. Waste shall not be applied to land eroding at greater than 5 tons per acre per year. Do not apply waste on saturated soils or on land when the surface is frozen. Either of these conditions may result in runoff to surface waters. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or not more than 30 days prior to planting. Soil incorporation of waste will conserve nutrients and reduce odor problems. Page 2 The acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Annual acreage requirements may be more or less based on the waste analysis report for your waste management facility. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to No. No. Type Code /Acre /Unit Used Apply 0 1 NoA L N/A 50.00 38.0 1900 S-APRIL 0 1 NoA C 6.1 50.00 38.0 11590 MAR-OCT Total 76.0 13490 -- Available Nitrogen (includes commercial) 12960 Surplus Or Deficit -530 Crop codes: Crop -unit A=Barley-bu. I=Oats-bu. B=Bermudagrass(graze)-tons J=Rye-bu. C=Bermudagrass(hay)-tons. K=small grain(graze)-acre D=Corn(grain)-bu. L=Small grain(hay)-acre E=Corn(silage)-tons M=Sorghum(grain)-cwt. F=Cotton-lbs. lint W=Wheat-bu. G=Fescue(graze)-tons Y=Fescue(pasture)-tons H=Fescue(hay)-tons Z=Bermudagrass(pasture)-tons Page 3 If more commercial fertilizer is used than shown in this plan, then additional acres of land may be needed. A three to fifteen feet wide permanent grass filter strip should be seeded along all ditches in fields that receive animal waste. Additional comments: Lam -nvr-- MuttutuABDMOKAL QC&S MAY Prepared by: iakQ Title: CCOK5"LXnouesT—Date• Concurred in by: ��� (,v Q . �c�C�-�� Date: Producer I understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no runoff occurs. I W •,P. /!� Date: Producer Technical Specialist: /') - R. /k.,�-�- Date: S �G (Copy to producer and copy to case file) 'k i SOL tit lit IN,' 1!kz� . AR1 I Nt�P;'! 1,nrr Th ou WO Y 41" "ic T. A • .. I �! .,Ill. t*.:;vr,'�'-,'_ . 4-A "I 16 vj x�A. W, '0j. IT V, 11 j ew q. fL.- fir �11„rr To rg OMAN I SrIARA *'j! I'S k �! 4'4 i%v 1 .41 k,L f I. kl X:N lit XL ?r .1 NIP VS W., 'got W_ QN-64% UP AV i.' on r .", Mongol I, T WN V.- q. s 10 k Jr.j j P j­ L '40 j •. 6 �yr 'j­ t4l L AN .......... Operator:CARROLL'S FOODS HACounty: ROBESON Date: 01/10/96 Distance to nearest residence (other than owner): 2400.0 feet 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. - 0 lbs 0 head (finishing only) x 135 lbs. - O lbs 2400 sows (farrow to wean) x 433 lbs. = 1039200 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs Describe other : 0 Total Average Live Weig = 1039200 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 1039200 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW = 1 CF/lb. ALW Volume = 1039200 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet 4. TOTAL DESIGNED VOLUME Sl.uabE Ka- - =KcLobrm AT" Vwxr- S P*4)ve:br- Inside top length (feet)----------------------- 425.0 Inside top width (feet)----------------------- 425.0 Top of dike elevation (feet)----------------- 54.0 Bottom of lagoon elevation (feet)------------ 43.0 Freeboard (feet) ------------------------------- 1.0 Side slopes (inside lagoon)------------------ 3.0 _ 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 419.0 419.0 10.0 AREA OF TOP LENGTH * WIDTH = 419.0 419.0 AREA OF BOTTOM LENGTH * WIDTH = 359.0 359.0 175561 (AREA OF TOP) 128881 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 389.0 389.0 605284 (AREA OF MIDSECTION * 4) CU. FT. = p,AREA TOP f (4*AREA MIDSECTION) f AREA BOTTOMU * DEPTH/E 175561.0 605284.0 128881.0 1. Total Designed Volume Available = 1516210 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 425.0 425.0 180625.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. -TOTAL DA 180625.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 1039200 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 1898272 gals. or 253779.7 cubic feet Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculat the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount 180 days excess rainfall - 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 105364.6 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 105364.6 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 253780 cubic feet 5B. 0 cubic feet 5C. 105365 cubic feet 5D. 105365 cubic feet TOTAL 464509 cubic feet 6. SUMMARY Temporary storage period====================> 180 days Rainfall in excess of evaporation===========> 7.0 inches 25 year -- 24 hour rainfall=========== =====> 7.0 inches Freeboard=============--=======-==========> 1.0 feet Side slopes================== Y4==== =__> 3.0 1 Inside top length===_________ ________= T===> 425.0 feet Inside top width==== ==_____________________> 425.0 feet Top of dike elevation-= �__= ___--__=> 54.0 feet Bottom of lagoon elevation=43.0 feet Total required volume=======___===_---======> 1503709 cu. ft. Actual design volume========_=============> 1516210 cu. ft. Seasonal high watertable elevation (SHWT)===> 478 ..feet Stop pumping elev.-===____-____---______-___> 50.17feet Must be > or = to the SHWT elev.==========> 476 ✓ feet Must be > or = to min. req. treatment el.=> 49.0 feet Required minimum treatment volume===========> cu. ft.-.% Volume at stop pumping elevation===========> nmpu. ft.J Start pumping elev.--____________ ________> 52.33feet Must be at bottomoffreeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> W08 emu. ft- Volume Volume at start pumping elevatio== =__ ====> cu. ft. Required volume to be pumped== _====_=_====> 3emu. ft. Actual volume planned to be pumped==========> cu. ft. Min. thickness of soil liner when required==> 1.6 feet 7. DESIGNED BY: 91. APPROVED BY: �%--- CAAL �'oaf7S, DATE: DATE: Z - iJ; NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: ctj/,Qro ✓ad 7a AG6- 13_ j j� * * Attachment A WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to the assessment of civil penalties of $10,000 per day by the Division of Environmental Management for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he shall provide MRCS with a copy of a written agreement (sample enclosed) with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by DEM (See FOTG Standard 393 - Filter Strips and Standard 390 (Interim) - Riparian Forest Buffers.] 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 5. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the Technical Reference - Environment field for guidance.) Attachm, t n Page 1 of 3 North Carolina Agricultural Extension Servicr Agri -Waste Mmnagement BiOlDgi=l Engr g Now C4=1ir= sty u LTV 37= QAS= SAilFL=. ANAZXCTC AED CLtC IA=ON OF LUM APPLICATION SASFS J—as C. B=kar* I. SOPI.E COIF ===ff A. Se=i-Solid Lot Bates L. Soaped directly r m % loc inro spreader a. From loaded spreader, eolleez abacr 2 lbs of manure f=cm e;4-'fe=v== locari = using no=mta lic co3lacrors . U_ Fs -Om szaraage a. Collar= aboaz 2 lbs of maanra ram under the S==face cruxz avniding bedding mazarials and using name "4c callec-orz. 2. T f q=id Hm=nre Slzxr=7 i. Undes-sloc=ad-floor pit a.- Extend a 1/2` no=ermI? is conduit open on both ends `nto =mm=e to pit floor. b. Seal upper and of cmuh it {e.g., by placing a thum'a over end of cat) .=ping zmmaxre that has entered lover end, remove and mapry sl=--7 into pl.az=Lc bucket or nc=r_ allic cantainer. c. Iake. subsamples f--ma S or more locations or at least ? quart. d. 3ilz and add abous 3/4 pint to no=erailic sample con"..aine:r. a- Zmzerior storage basin or t=k a. Make sure mare has been well m±sed vi:h a 'Liquid rza= a chcppex-agitator p=p or propeller agitator. b . Take subsaaales from about S pit locations , mom agi motor pu=p or f� maure spreader and place is a plasmic bucket. * Professor and Ex --erasion SpeciaLst, Biological and Ag_icultural Iagi:ieeriag Depaz=ent, Nor�,h Caroline Sr -ate University, Raleigh, NC. Atcachment B Page 3 of 3 II. SA LE PREPARATION AND TRANS= A. Place sample into an expandable container that can be sealed. Rinse residues from container With clean water but do not use disinfectants. soaps, or treat in any other way. B. Pack sample in ice, refrigerate, freeze, or transfer to lab quickly. C. Hand -delivery is most reliable way of sample transfer. D. If mailed, protect sample container with packing material such as newspaper, box or package with wrapping paper, and rape. E. Commercial, sample containers and mailers are also available. Contacts: i. A&L Eastern Agricultural Lab. Inc, iii. Folyioam Packers Corp. 7621 Ghitepine Road 2320 S. Foster Avenue Richmond. VA 23237 Gheeling, IL 60090 Ph: (804)743-9401 Ph: (312)398-0110 ii. Fisher Scientific Co. 3315 Winton Road Raleigh, NC 27604 Ph: (919)876-2351 iv. NASCO 901 Janesville Avenue Fort Atk-4n-an, VI 53538 Ph: (414)563-2446 F. Private analytical labs are available, but sample analyses are costly. G. The NCDA provides this service for North Carolina residents. i. Address: No=h Carolina Departmeeat of Agriculture Agronomic Division Plant/Vaste/Solution Advisory Section Blue Ridge Road Center P.O. Box 27647 Raleigh, NC 27611 Ph: (919)733-2655 Attu: Dr. Ray Campbell U. Forward $4 along with the sample. iii. Include the following identification informarion with sample: a. Livestock species (dairy, swine, turkey, etc.) b. Livestock usage (swine -nursery. finishing; turkey -breeders, brooderhouse, grower, number flocks grown on litter, etc.) c. Waste type (dairy -lot scraped manure. liquid slurry; swine -pit slurry, lagoon liquid, sludge; broiler -house litter, stockpile iv. Routine analyses performed on all samples: N. P, K, Ca. Mg. Na. S, Fe, Ma. Zn. Cu, B v. Additional analyses performed upon request: DX, Ho. Cd, Ni. Pb SHEET 1 OF 2 OPERATION AND MAINTENANCE PLAN This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days storage for: (1) waste from animals and (2) excess rainfall after evaporation. Also included is storage for the 25 year - 24 hour storm for the location. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year, but excess rainfall will vary from year to year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(s). If the outlet pipe is not installed at the elevation to begin pumping, a permanent marker must be installed at this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain lagoon treatment depth. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging-is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin temporary storage pump -out of the lagoon when fluid level reaches the elevation 52.33as marked by permanent marker. Stop pump - out when the fluid level reaches elevation 50.17. This temporary storage, less 25 yr-- 24 hr storm, contains 359144 cubic feet or 2686399 gallons. SHEET 2 OF 2 Soil liner material shall come from an approved borrow area. The minimum water content of the liner material shall be optimum moisture content which relates to that moisture content when the soil is kneaded in the hand it will form a ball which does not readily separate. Water shall be added to borrow as necessary to insure proper moisture content during placement of the liner. The moisture content of the liner material shall not be less than optimum water content during placement: The maximum water content relates to the soil material being too wet for efficient use of hauling equipment and proper compaction. Proper compaction of the liner includes placement in 9 inch lifts and compacted to at least 90 percent of the maximum ASTM D698 Dry Unit Weight -of the liner material. When smooth or hard, the previous lift shall be scarified and moistened as needed before placement of the next lift. The single most important factor affecting the overall compacted perme- ability of a clay liner, other than the type of clay used for the liner, is the efficient construction processing of the compacted liner. The sequence of equipment use and the routing of equipment in an estab- lished pattern helps assure uniformity in the whole placement and compaction process. For most clay soils, a tamping or sheepsfoot roller is the preferable type of compaction equipment. The soil liner shall be protected from the discharge of waste outlet pipes. This can be done by using some type of energy dissipater(rocks) or using flexible outlets on waste pipes. Alternatives to soil liners are synthetic liners and bentonite sealant. When these are specified, additional construction specifications are included with this Construction Specification. CUTOFF TRENCH: -------------- A cutoff trench shall be constructed under the embankment area when shown on a typical cross section in the plans. The final depth of the cutoff trench shall be determined by observation of the foundation materials. VEGETATION: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construc- tion according to the seeding specifications. Topsoil should be placed on areas of the dike and pad to be seeded. Temporary seeding or mulch shall be used if the recommended permanent vegetation is out of season dates for seeding. Permanent vegetation should be established as soon as possible during the next period of approved seeding dates. REMOVAL OF EXISTING TILE DRAINS ------------------------------- When tile drains are encountered, the tile will be removed to a minimum of 10 feet beyond the outside toe of slope of the dike. The tile trench shall be backfilled and compacted with good material such as SC, CL, or CH. SEEDING SPECIFICATIONS ---------------------- AREA TO BE SEEDED: 8.0 ACRES USE THE SEED MIXTURE INDICATED AS FOLLOWS: 0.0 LBS. FESCUE GRASS AT 60 LBS./ACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 1 TO NOVEMBER 30 FEBRUARY 1 TO MARCH 30 0.0 LBS. RYE GRAIN AT 30 LBS./ACRE (NURSERY FOR FESCUE) 0.0 LBS. 'PENSACOLA' BAHIA GRASS AT 60 LBS./ACRE (SEE FOOTNOTE NO. 1) SEEDING DATES: MARCH 15 TO JUNE 15 64.0 LBS. HULLED COMMON BERMUDA GRASS AT 8 LBS./ACRE (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 0.0 LBS. UNHULLED COMMON BERMUDA GRASS AT 10 LBS./ACRE SEEDING DATES: JANUARY 1 TO MARCH 30 320.0 LBS. RYE GRASS AT 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS. APPLY THE FOLLOWING: 8000.0 LBS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE) 16.0 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 800.0 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE -WITH A MULCH ANCHORING TOOL OR NETTING. 1. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. Fill shri-k/swell percent: 25.00 Cut shrink/swell ^�rcent: 0.00 Iterating to balancing within 10.0 cubic yards... delta Cut Fill 0.00 49455.61 38171.19 0.63 45491.09 47315.09 0.54 46033.39 46030.98 0.54 46032.68 46032.68 Raise "Proposed" by 0.54 feet. New surface called "Balanced" has been created. Project: MAGGIE HARRIS FARM Drawing: 2400 FAR -WEAN Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared by: using Sitework CUT - FILL 11284.42 --1824.00 2.41 0.00 9 140TE . T%4ti:5 3)C" NWr =1ACLU0C C`>JERGGT Rk LiNep., 'bRAi AGe oft AcCevs ROADS. lrientwtion; -45.m Lower Left Z Magnification: 23.7 000 ''''''''^'-� IS Balanced Project: MAGGIE HARRIS FARM Drawing: 2400 FAR -WEAN Mid Date: Prepared bU: using Sitswork ' Inclination: em.m . 30, Mash Surface Orientation: 135.0 68.0 56.0 64.8 62.0 50.0 48.0 48.0 44.0 42.0 upper Hiumm Z Macnification: 23.7 30 Mash Surface 8alanced Project: MAGGIE HARRIS FARM Drawing: 2400 FAR -WEAN Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared b4: using Sitswork Inclination: 30.0 3D Mesh Surface Swine Confinement Building Finished Floor Elev. 5 b,16 Sump Top pad Elev. SSA k TYPICAL CROSS-SECTION Single Stage Lagoon -Pit Recharge Design P,o�I---yo,q County v+nA 'Q_ i - 2� I&A+ c- 4A'&r-k Total Design Storage Elev. Invert Outlet Pipe Elev. Stop Pump Elev. ' 1' Bottom Elev. L13. ny jc 8" Pipe Invert Elev. Support post �oG Natural Ground I-(- FT. -DESIGN MIN, CLAY LINER THICKNESS areas of unsuitable material encountered during construction of lagoon slopes and bottom will be excavated below grade (for the minimum clay liner thickness), backfilled (with approved soil material)' & compacted (to clay liner construction specifications in design).....see soils investigation Settled Top Dam Elev Add 5% Settlement Constructed Top Dam 12' - G'4 � 0 - IN .j I ~Core~ I � � Trench Remove overburden material and establish embankment/core on firm soil material.... see soils investigation Swine Confinement Building Finished Floor Elev. 55 . 7S ump Top Pad Elev. s-s, 4:L TYPICAL CROSS-SECTION Single Stage Lagoon -Pit Recharge Design Ro�t-bo&, County kavtc - 6 0 Total Design Storage Elev. Invert Outlet Pipe Elev. :5,_y Stop Pump Elev. Bottom Elev. M. Settled Top Dam Elev. y, y Add 5% Settlement Consfructed Top Dam i 8" Pipe Invert Elev. Support post ---" Natural Ground I •� FT. - DESIGN MIN. CLAY LINER THICKNESS W areas of unsuitable material encountered during construction > co of lagoon slopes and bottom will be excavated below grade (for I,. c the minimum clay liner thickness), backfilled (with approved soil ° material) & compacted (to clay liner construction specifications in design)...., see soils investigation Core i 1 Trench Remove overburden material and establish embankment/core on firm soil material.... see soils investigation Swine Confinement Building Finished Floor Elev, b.89 Sump Top pad Elev, C&E 6 8" Pipe Invert Elev. TYPICAL CROSS-SECTION Single Stage Lagoon -Pit Recharge Design Aot,Pbo,, County, NC VM A g 2 ' t flAIAj4L'fQ TL,Ac+ � e-V 10;us Total Design Storage Elev. Invert Outlet Pipe Elev. sz • �3 P 5�.3F Stop Pump Elev. Bottom Elev. �Dp S u p p oost Natural Ground 1. FT. -DESIGN MIN. CLAY LINER THICKNESS areas of unsuitable material encountered during construction � of lagoon slopes and bottom will be excavated below grade (for the minimum clay liner thickness), backfilied (with approved soil j material) S compacted (to clay liner construction specifications in design)..... see soils Investigation 4- oft. Settled Top Dam Elev. Q Add 5% Settlement Constructed Top Dam w R'� Core cTrench' Remove overburden material and establish embankment/core on firm soil material.... see soils investigation q 1j".- kl"r ?. fl Swine Confinement Building Finished Floor Elev. _--" "QAALLgQ ' SumP Top Pad Elev. S4.1,1 D TYPICAL CROSS-SECTION Single Stage Lagoon -Pit Recharge Design aoL��oN County Total Design Storage Elev. Invert Outlet Pipe Elev. �. Stop Pump Elev. Bottom Elev. g// pipe --� Invert Elev. $4 Support post Natural Ground �- FT. - DESIGN MIN. CLAY LINER THICKNESS areas of unsuitable material encountered during construction of lagoon slopes and bottom will be excavated below grade (tor the minimum clay liner thickness), backfilled (with approved soil material) & compacted (to clay liner construction specifications in design).....see soils investigation so. J 3Iw% 04 Settled Top Dam Elev. Add 5% Settlement Constructed Top Dam f W i� Core 1 Trench; Remove overburden material and establish embankment/core on firm soil material.... see soils investigation 'Sg E4........................... 54.54 63.64 64.17...0.4.......................... deE 6 .42 54. )K55199—E64 67 40�'e4 54.92 6�. 5.42 --�K 66: 64 i DaWlight 4 d 54 67 i .9 64. /1-43;�'014 .......... 64. 17 a04...................... 141 %A Plot of all data for the surface: Balanced Project: MAQOIE HARRIS FARM Drawing: 2400 FAR -WEAN Number: Location: Bid Oats: Engineer: Owner: Estimator: Prepared bW: using Sitswork i 48.54 04 04 ................ 63.64 " -- 64. 54 fr 5. 54.92 a& 6 ksik.m 39 5.42 66.64 63.64 .42 %A ®-%4 48.54 ;64 17 04 64 04 54. 67 43.04 43.04 64 67 43.04 43.0 64. 54.17 '04E 4.04 63.64 Plot of the sloping lines for the surface: Balanced Project: MAOOIE HARRIS FARM Drawing: 2400 FAR -WEAN Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared by: using Sitswork Deglight 7v,o DON S'5. 04. 66.04 �o FF,CF-) 66•: 94...................... .43.4•04....................................... zp;TrOA ............................................................................................................................. .......................................................................................................................... Plot of the contour data for the surface: Balanced Project: MAGGIE HARRIS FARM Drawing: Z400 FAR -WEAN Number: Location: Bid Date: Engineer: owner: Estimator: Prepared by: using Sitework 48.54 04 04 0. 64 Plot of the sloping lines for the surface: Balanced Project: MAGGIE HARRIS FARM Drawing: 2400 FAR -WEAN Number: Location: Bid pate: Engineer: Owner: Estimator: Prepared bU: using Sitawork 56.5 r. 56.89 ;6. s6 56.69 Plot of all data for the surface: I I Balanced Project: MAGGIE HARRIS FARM Drawing: 2400 FAR -WEAN Number; Location! Bid Data: Engineer: Owner: Estimator: Prepared bU: using Sitework J 42 0 5A 4 X S4. S4 66.92 Plot of all date for the surface: Balanced Project: MAGGIE HARRIS FARM Drawing: 2400 FAR -WEAN Number: Location: Bid Data: Engineer: Owner: Estimator: Preparers by: using Sitework 54.87 64.67 48.64 04 04 3.64 MannTF W6PQTS P6PM? OAPO FAR-I,IFAM! R.rlr.,.-�.� , � P 1n�, n.• o • nr •. 68.00 66. ee 64.00 62.00 60.00 48-00 46.00 44-00 Proposed ------------- ............ ..... ... .. ..... ........ . ...... ........... ........................................... ......... ............................ ....... .................... ....... ................................................. ........................... -Eyi at ing i, 'I .. .. ....... ....................... .............. . . ........ .. .................. .. .. .................. ... ....... ... ........... ............................. ...................... ................. ........... ....................... .................... ii Balanced .. .. .. ..... ................................... ............... 1.11.1 ...... - ----------------------- ---------------- ............. . .. ........ .. ................................ ...... ............................. ............ ...................................... .. ......... .................. ............................... ........................ ...................... .... ............. ............................. .............................. .. .. ............... ............................. .................... ................................................................................ .................................................. ............ ........... .............. .... ........ .............................. ........ ............................................. ....... .......... . ............................................................................. T ... ............................................ ............... ................................................................... .............. .......................... ............................................ ....... ........ ........................... ....................................... ....... ................................ ......... .................. ------------------------- -------- ------------------- 42.00 ' (176.28,438.67) (971.29) (1147. 66, 436. 1.6) . M^mnT= Wnnmra G^Om. -"Ana 4 A any Cc t5^ "- 48.54 04 e4 3.64 MAagIE HARRI3 FARM: 2400 FAR-WEAW 8elmnaed .n ".. -- -. Proposed 66. A0...............•..•...,�.:.-:.r.:..._._. x..,:.._._...,._.;_......................................................- - -•- --•---•-•-•- -•................. - - - - - _:........................ - _ - - i if Existing ` i I � •� � I I 64.08 I i....•............•....... .......�:.,................ ..........................................................................•...............................•....................•..............•..•.••.•....................................•...................•..•..•..........•....•..•........... i Balshced I 't - - - - _ 62. A0...................•..•-.....................................................................•......... �_ _......�...............-.....R..,..._ _ _ - _ �.._._..-.-............•.....•..•..........•................... ......... .......... ..•.................... .............. ............. I. I 8------------------------------ ......... ........................ ...............................•..•............................................ ....•................ •..•........................................................................... ...................•......... 48. 00 I....................•................•.•.....................••.••........... ............ ......... .......... •............ ...,... •................. I.,.,.. 46.00 K...............................•.....................•............................... ......... .................. ........................ .............. 44.00 K.........­............................................__....................................•.••.................................................... (462.06,i= 64) (679.85> (456.16,703.66) MAQOIE HARRIS FARM: 2400 FAR -WEAN 10 JAN 96 3OR PM Row Crop Gun Cart with galvanized body Is standard equ€pment. An optional Low Profile Gun Cart Is also available. Low Profile Gun Cart (Galvanized Body). Performance Information Model i .0w INLET SPRINKLER •WETTED WETTED ACRES Wl (G-P-AL) PRESSURE PRESSURE WMTH LENGTH 1 INCH •IN (P.S.L) (P.S-L) (Ft,) (Ft. - MAX) 5 DAYS T40A 280 104 70 240 1370 :72 with 300 107 70 250 1375 77 SRL200R 350 116 70 260 1380 .90 Sprinkler 400 125 70 270 - 1385 102 ..450 138 .70 .280. �.1390 115..`: 480 145 -70 290 .; 1395 4i23 T37A 220 99 7Q-.56 with --250 104 _ 70 230 =1165 NELSON . -300 -_ 113 70 .245 . 1173 ' ..• �; 77 SR150R .Sprinkler' _350 =.125 70 '.` ;250 .. 1175.::..:�-90.:: `102 -'400 .137 70 - 255 v117$, ; _ - . 420 742 70 .2ta0 .- _: 1180 _ i07 T30A?so' _ .rao4-.�: 'Z10 .._ s.�oas"_ ":� ^ '"`' '; a20Q 111 , 60 = 21_5 088 51 SR1L50R �22Q � 129 7D �. =225 1Q93 `56 Sprinkler Z240 ,137 P"70 w 260 t47 t70 : 235 a 098 67 , * Recommended width is based on 7D% of the wetted diameter Specifications Model T40A - =,T37A -T30A -4,11umber of Axles 2 _ 1 " t :-PE Tube LD. prt) 4 0 3 7 3..0 PE Tube Length (ft.) 1250 `• 1050 _'..'�;1000 :Dry WeightQba.) 9100 '. '7500 4300 Weight with water (lbs.) 16380 12300 7270 speed Range 0nadmins.) 10-60 10-W _ : -.7-40 TIMSize 11Lxis 12.5Lx15 11Lx1s Shipping d!m : (fL In.) Length 1" 15-9 13-5 - 'YVidtfi 9-10 - _ ' _ - 9.3 . ' : _ 7.5 Height 12-8 11-10 10-0 *dote: T40A/T37A w/o wheels = 8-3 wide Polyethelene Tube - Only PE tube designed and constructed for the constant coiling and dragging is considered for use an Ag-Rain Water -Reels. The tubing is backed by a 5-year pro -rated warranty. PE tube Repair - A simple "screw -in" mender is available for repairing the PE tube should it become damaged for any reason. PE Tube Lengths - Longer tube lengthes are available for all models. Performance and delivery information available on request. r- n 600 S. Schrader Ave., P.O. Box 290, Havana, IL 62644 Phone 309/543-4425 FAX 309/543-4945 Standard Features Radial Inflow Turbine - The heart of the drive system. This extremely efficient motor delivers quiet, smooth, continuous power. All the water you pump goes through the sprinkler. None of the water is wasted as in bellows or piston drives. Automatic Shutdown for the turbine motor. Heavy Duty Chassis and frame. Speedometer. Pressure Gauge. Infinitely Adjustable Speed Ranges. Speed Compensator. Miswrap Safety Stop. PTO Rewind and Drive Shaft. Gun Cart with adjustable wheel width. Hose Guide to insure proper packing of hose. Turntable. Nelson Slow Reverse Gun with ring nozzles. Lifting Mechanism for gun cart. Stabilizer Legs - Heavy duty, crank down style. 4" Supply Hose x 30 ft. long with male ring lock coupler. Fixed Spool Brake requires no on/off adjustments. Foolproof Cluth - Turbine and PTO drives cannot be engaged simultaneously. Because of m wa r g Armes vnxrnerrme m. ^= of mamti vs <a ns ieasset ". not be &-m� to cwem aoc c gym- The �ertom:ar" wft.%adm ,n z s learkms cased m teia cw*xtN unaer a pmWdw set or AG„as t end W- Mrmance may vary Imm . es Casa deoenCcN on wanade crcur, stances of tune. xace. + arw tu¢nan N jgerneM aria atw :actors. Soec`caWm aM X tm are suqKcT to mange r, = nonce. GK 9406WR-0 Printed n U.S A �: WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runo$ drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited Z. There must be documentation in the design folder that the producer either owns or has a notarized agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of a notarized agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land_ 3. Animal waste shall be applied to meet but not exam the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. Actual yields may be used in lieu of realistic yield tables at the discretion of the planner. 4. Animal waste shall be applied on Land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at more than 5 tons but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 Filter Strips) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field- 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application dots not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste should be applied on actively growing crops in such a manner that the crop is not covered with waste to depth that would prohibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop or forages breaking dormancy. _ 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farts shall be at least 50 feet from any residential property boundary and from any perennial stream or river other than an irrigation ditch or canal. MRCS, NC JUNE, 1996 EMERGENCY ACTION PLAN PHONE NUMBERS DWQ Ci 1 0- y 8 6- I aL41 EMERGENCY MANAGEMENT SYSTEM 9 1 n- a_n h- 9 61fS SWCD NRCS - 3 - 5 W This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c- Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D: Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. December 18, 1996 e. Repair all leaks prior to restarting pumps. E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowina leaks- possible action: a. Dig a small sump or ditch away from the embankment to catch ail seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? V. Are potable water wells in danger (either on or off of the property)? h_ How much reached surface waters? 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone - - After hours, emergency number: 9I9-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number - c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , local SWCD office phone number and Iocal NRCS office for advice/technical assistance phone number - - 4: If none of the above works call 911 or the Sheriff s Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name: A k 51 nt Lq_-S 4 S -� U � 5 b. Contractors Address: 315 c 5 - __ T c. Contractors Phone:q , 1 0 -11 6 - 0 6 'q � 2 December 18, 1996 N North Carolina Agricultural Extension Service Agri -Waste Management Biological and Agricultural Engineering North Carolina State University LIVESTOCK WASTE SAMPLING, ANALYSIS AND CALCULATION OF LAND APPLICATION RATES James C. Barker* 1. SAMPLE COLLECTION A. Semi -Solid Lot Manure i. Scraped directly from lot into spreader a) From loaded spreader, collect about 2 lbs of manure from different locations using nonmetallic collectors. ii. From Storage a) Collect about 2 lbs of manure from under the surface crust avoiding bedding materials and using nonmetallic collectors B. Liquid Manure Slurry i. Under -slotted -floor pit a) Extend a 1/2 ' nonmetallic conduit open on both ends into manure to pit floor. b) Seal upper end of conduit (e.g., by placing a thumb over end of conduit) trapping manure that has entered lower end, remove and empty slurry into plastic bucket or nonmetallic container. c) Take subsamples from 5 or more locations or at least I quart. d) Mix and add about 3/< pint to nonmetallic sample container. ii. Exterior storage basin or tank a) Make sure manure has been well mixed v6th a liquid manure chopper -agitator pump or propeller agitator. b) Take subsamples from about 5 pit locations, from agitator pump or from manure spreader and place in a plastic bucket. * Professor and Extension Specialist. Biological and Agricultural Engineering Department, North Carolina State Uni�ersit-�-. Raleigh, NC I II, SAMPLE PREPARATION AND TRANSFER A. Place sample into an expandable container that can be sealed. Rinse residues from container with clean water but do not use disinfectants, soaps, or treat in any other way. B. Pack sample in ice, refrigerate, freeze, or transfer to lab quickly. C. Hand -delivery is most reliable way of sample transfer. D. If mailed, protect sample container with packing material such as newspaper, box or package with wrapping paper, and tape- E. Commercial sample containers and mailers are also available, Contacts: 1. A& L Eastern Agricultural Lab, Inc. 7621 Whitepine Road Richmond, VA 23237 Ph: (804) 743-9401 2. Fisher Scientific Co. 3315 Winton Road Raleigh, NC 27604 Ph: (919) 876-2351 3 _ Polyfoam Packers Corp. 2320 S. Foster Avenue Wheeling, EL 60090 Ph: (312) 398-0110 4. NASCO 901 Janesville Avenue Fort Atkinson, WI 53538 Ph: (414) 563-2446 F. Private analytical labs are available, but sample analyses are costly. G. The NCDA provides this service for North Carolina residents. i. Address: North Carolina Department of Agriculture ii. Agronomic Division Plant/Waste/Solution Advisory Section Blue Ridge Road Center P. O. Box 27647 Raleigh, NC 27611 Ph: (919) 733-2655 Attn: Dr. Ray Campbell iii. Forward $4 along with the sample iv. Include the following identification information with sample: a) Livestock species (dairy, swine, turkey, etc.) b) Livestock usage (swine -nursery, finishing, turkey -breeders, brooderhouse, grower, number flocks grown on litter; etc.) c) Waste type (dairy -lot scraped manure, liquid slurry-, swine -pit slurry, lagoon liquid, sludge; broiler -house litter, stockpile) v. Routine analyses performed on all samples: N, P, K, Ca, Mg, Ma, S, Fe, Mn, Zn, Cu, B vi. Additional analyses performed upon request: DM, Mo, Cd, Ni, Pb Insect Control Checklist for Animal Operations Source Cause DMPs to Control Insects Site Specific Practices Liquid Systems Flush Gutters Accumulation of solids D Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. 0 Remove bridging of accumulated solids at discharge Lagoons and Pits • Crusted Solids Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 - li inches over more than 30% of surface. Excessive Vegetative • Decaying vegetation Maintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along waters edge on impoundment's perimeter. Dry Systems Feeders • Feed Spillage M Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. O Clean up spillage on a routine basis (e.g., 7 - 10 day interval during summer; 15-30 day interval d ring winter). Feed Storage • Accumulations of feed residues Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewers grain and similar high moisture grain products). I"Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. AN- ` - November 11, 1996, Page I Source Cause BMPs to Control Insects. Site Specific Practices Animal Holding Areas + Accumulations of animal wastes Er Eliminate low areas that trap moisture along and feed wastage fences and other locations where waste accumulates and disturbance by animals is minimal. ; Ef Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed). Dry Manure Handling + Accumulations of animal wastes ❑ Remove spillage on a routine basis (e.g., 7 - 10 Systems day interval during summer; 15-30 day interval during winter) where manure is loaded for land application or disposal. ❑ Provide for adequate drainage around manure stockpiles. ❑ Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC, 27695-7613. AMID ''ovember t 1, 1996, Page 2 Source Cause BMPs to Minimize Odor Site Specific Practices End of drainpipes at • Agitation during wastewater Extend discharge point of pipes underneath lagoon conveyance lagoon liquid level Lagoon surfaces Volatile gas emissions; Proper lagoon liquid capacity; • Biological mixing; a --,correct lagoon startup procedures; • Agitation I71 Minimum surface area -to -volume ratio; EVIMinimum agitation when.pumping; ❑ Mechanical aeration; ❑ Proven biological additives Irrigation sprinkler • High pressure agitation; Irrigate on dry days with little or no wind; nozzles a Wind drift D""Minimum recommended operating pressure; 9-1"Pump intake near lagoon liquid surface; ❑ Pump from second -stage lagoon Storage tank or basin • Partial microbial decomposition; ❑ Bottom or midlevel loading; surface • Mixing while filling; ❑ Tank covers; • Agitation when emptying ❑ Basin surface mats of solids; ❑ Proven biological additives or oxidants Settling basin surface Partial microbial decomposition; ❑ Extend drainpipe outlets underneath liquid • Mixing while filling; level; • Agitation when emptying. ❑ Remove settled solids regularly Manure, slurry or sludge • Agitation when spreading; ❑ Soil injection of slurry/sludges; st�rcueter outlets . VUtalitC gars emissions ❑ Wash residual manure from spreader after use; CI Proven biological additives or oxidants Uncovered manure, • Volatile gas emissions while ❑ Soil injection of slurry/sludges slurry or sludge on field drying ❑ Soil incorporation within 48 hrs.; surfaces ❑ Spread in thin uniform layers for rapid drying; Cl Proven biological additives or oxidants Dead animals • Carcass decomposition Proper disposition of carcasses Dead animal disposal 0 Carcass decomposition ❑ Complete covering of carcasses in burial pits; pits ❑ Proper locationlconslruction ol'disposal pits Incinerators • Incomplete combustion ❑ Secondary stack burners A► ' -C - November 11, 1996, Page 4 Source Cause 13MPs to Minimize Odor Site Specific Practices " Standing water around • Improper drainage; Mr Grade and landscape such that water drains facilities . Microbial decomposition of away from facilities 4 organic matter Manure tracked onto . Poorly maintained access roads Farm access road maintenance public roads from Farm access Additional Information : Available From : Swine Manure Management; 0200 Rule/BMP Packet NCSU, County Extension Center Swine Production Farm Potential Odor Sources and Remedies ; EBAE Fact Sheet NCSU - BAE Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment ; EBAE 128-88 NCSU - BAE Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment; EBAE 129-88 NCSU - BAE Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 NCSU - BAE Calibration of Manure and Wastewater Application Equipment ; EBAE Fact Sheet NCSU - BAE Controlling Odors from Swine Buildings ; PI1-1-33 NCSU - Swine Extension Environmental Assurance Program ; NPPC Manual NC Pork Producers Assoc Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communications Nuisance Concerns in Animal Manure Management: Odors and Flies ; PRO 107, 1995 Conference Proceedings Florida Cooperative Extension AMOC - November 11, 1996, Page 5 1 Mortality Management Methods (check which method(s) are being implemented) ❑ Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing / stream or public body of water. Cr' Rendering at a rendering plant licensed under G.S. 106-168.7 ❑ Complete incineration ❑ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture ❑ Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) December 18, 1996