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HomeMy WebLinkAbout780047_CORRESPONDENCE_20171231NUH I H UAHULINA Department of Environmental Qual �1V;A' NCDENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Robco Farms LLC Robco Farms LLC Farm PO Box 3477 Lumberton, NC 28359 Dear Robco Farms LLC Division of Water Quality Charles Wakild, P. E. Director February 7, 2012 DENR-FRO FEB a 9 202 Dwo Dee Freeman Secretary Subject: Sludge Survey Testing Dates Certificate of Coverage No. AWS780047 Robco Farms LLC Animal Waste Management System Robeson County The Division of Water Quality'(Division) received your sludge survey information on January 5, 2011. With the survey results, Jonathan Miller from Agriment Services Inc. requested on your behalf an extension of the sludge survey requirement for the lagoon at Robco Farms LLC facility. Due to the amount of treatment volume available, the Division agrees that a sludge survey is not needed until 2013. The next sludge survey at this facility should be performed before December 31, 2013. Thank you for your attention to this matter. Please call me at (919) 807-6430 if you have any questions. Sincerely, Miressa D. Garoma Animal Feeding Operations Unit cc: Fayetteville Regional Office, Aquifer Protection Section Permit File AWS780047 Agriment Services Inc, PO Box 1096, Beulaville, NC 28518 1517 Mail Service Center, Raleigh, NorUt Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-6300 ! FAX7 919-807-6492 t Customer service: 1-877-623-6748 Internet: www.ncwaterguafity.orq An Equa; Opportunity i AfirmaLve Action Employer 011C NorthCarolina Naturally 02/09/2010 16:19 9104232212 GLLSEFRY C&I 5556 Braxton Road !-lope Mills NC 28348 To: DWQ--Fayetteville Regional office From: Kathy Barker Fax: 910-486-0707 Pages: 1 Pholwe: 910-433-3300 Date: 2/9/2010 Re; Lagoons "in the red" M. ATTENTION: Art Barnhardt Ricky Revels Steve Guyton Two more reports of lagoons "in the red": ISU Cyclone Farm farm #9-176 lagoon level of 12 inches North of the Border Farm farm #7$-47 lagoon level of 15 inches e#� &4-� 910 - 6a V-6;09 f PAGE 01 /10/2010 14:21 9104232212 5555 Braxton Road Hope Mills NC 28348 L-0117; 71 GALLBERRY CON PACE 01 N -�ed �', (- -31-- _787-10 - mk nod- -e4A J;a. r • Services lb: DWO--Fayetheville Regional office From: Kathy Barker Fa= 910-486-0707 Pages: 4 Pl wfm 910-43"300 Date; 2/10/2010 Re: POA fvr North of the Border 78-47 CC: ATTENTION: ART BARNHARDT RICKY REVELS STEVE GUYTON q<o-6aq--6o 9�F 82/10/2010 14:21 9104232212 GALLBERRY CON PAGE 02 PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIES 30 DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure NameAdent'riier (ID): North of the Bonder 78A7 2. Current liquid volume in 25 yrc/24 hr. storm storage & structural freeboard a_ current liquid level according to marker 15.0 inches b. designed 25 yr./24 hr. storm & structural freeboard 19.0 inches c_ line b - line a (inches in red zone) = 4.0 inches d. top of dike surface area according to design (area at below structural freeboard elevation) 949T6 2 e. line c/12 x line d x 7.46 gallons/ft3 236807 gallons 3_ Projected volume of waste liquid produced during draw down period f_ temporary storage period according to structural design I 180 days g. volume of waste produced according to structural design 1 12688910 h. current herd # 1200 certified herd 1200 actual waste produced = current herd # x line g = certified herd # i. volume of wash water according to structural design j. excess rainfall over evaporation according to design k. (lines h + i + )) x 7.48 x 30 daysiline f= 4. Total PAN to be land applied during draw down period I. current waste analysis dated 02/10/10 m. ((lines e + k)/1000) x line I ;-- REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE. (Click on the next Structure tab shown below) PoA (30 Day) 2/21100 12�fE3 �ft3 57692 3 230111 gallons 0.89lbs/1000 gal. 415.6 lbs. PAN 02/10/2010 14:21 9104232212 GALLBERRY CON PAGE 03 II. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. Structure North of the Border 78-47 line m = 415.6 2. Structure line m = 3. Structure line m = 4_ Structure line m = 5_ Structure line m = B. Structure line m = n.lines 1+2+3+4+5+6= 415.6 III. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAT PERIOD, DO NOT LIST FIELDS TO WHICH PAN CANNOT BE APPLIED DURING THIS 31 o_ tract # p. field # q. crop r. acres s. remaining L TOTAL PAN IRR-2 PAN BALANCE FOR balance (Iblacre) FIELD ([be-) column r x s 3248 1 Small grain over5eed 14.43 50.00 721.5 1State current crop endina aonlication date nr next Cron annlication beninnina date for availab receiving crops during 30 day draw down period. Y. Total PAN available for all fields (sum of column t) = 721,5 IV. FACILITY'S PoA OVERALL PAN BALANCE PoA (30 Day) 2/21/00 '02/10/2010 14:21 9104232212 GALLBERRY CON PAGE 04 w. Total PAN to be land applied (line n from section II) = 415.6 x. Crop's remaining PAN balance (line v from section ill) _721,5 y. Overall PAN balance (w - x) T D NARRATIVE: PoA (30 Day) 2l21100 `(Ray_B.ritt P.O. Box 187 Fairmont NC 28340� PRODUCER:. Ten Bridges Farm - Ray Britt EIVED- µ LOCATION: 4987 White Pond Rd. E. I.PEC Fairmont, NC 28340 [MM]-FALLEiiill>YA�l7E TELEPHONE: (910) 828 9277 TYPE OPERATION: Farrow - Wean NUMBER OF ANNALS: 1200 (Design Capacity) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner.. Always apply waste based on the needs of the, crop ' to' be grown and the. nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different Infiltration rates, leaching potentials, cation. exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maAmize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to Mare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAD 2H.0217 adopted by the Environmental Management Commission. € ECENED i NNR I DWO A0UIFFR-PP0TF(`.T(0N fiFCT(0N APR Q 6 7nnq Page 1 I= animals X 52 (tons) wmstelanimaVyear = Amount of Plant Available Nitrogen (PAN) Produced Per Year I= animals X 5A lbs. PANlanimalfyear = Guide Std. 633) 7,440.0 (tons) wastelyear. 6,480.0 tbs. PAN/year.. (PAN from N.C. Tech Applying the above amount of waste Is a big job. You should plan. time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table I: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres_ Lbs. N Month of # No. TvDe Per Acre Utilized ADnileation T3248 i NoAILV Bermuda H 290 14.43 4184.7 March - seat T3248 . --1 N28E ' Small Grain 100 14A3 1443 S-N ; F ril 7 T324$ 2 NoA Bermuda Ha 305 2.59 789.95 March - SSOL T324$ -2 NoA Small Grain 50 2.59 129.5 Se t. - nl L. Total 1 17.021 0,547.15 *This N Is from animal waste only. If nutrients from oilier sources such as commerdal fertilizer are applied, Mey must be accounted for. N must be based oR mikik yWd eXpecMdon- NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers In some eastern counties of North Caroline to have a nuirfent management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 =,Y`-. • ¢ '�7y. •i_ t i i• '. a �,,'__y.,,.�.,��--&���'' � ^� "• fit" �it�' � ���- Y ^*' � �• � t _ .5:..�:•• „�.:•7ram'?: .f��:�.0 P3:a7o'.f�: 'ha,.=':�:..."�i,":: '�' �:,i` � ... - Table 2. ACRES WITH AGREEMENT. OR LONG .TERM LEASE (Agreement with ad)acent landowner must be attached) {Required only If operator does not own adequate land [see Required Specification 21) Tract Field Soil Crop LbS. N --Acres Lbs. N Month of " See footnote for Table 1. Totals from above Tables Acres Lbs. N Utilized Table 1 17.02 ' 6,547.15 Table 2 Total 17.02 6,547.15 _- Amount of N produced 6.480.00 Surplus or Deficit 67.1 NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and w1i1 require precautionary measures to prevent over application of nutrient or other elements. Page 3 See attached map shoWng the fields to be used for the utilfzadon of waste wafer. Application of Waste by irrigation Field SOU Type Crop Application Application No. Rate In/H! Amount(in.) 1 L INoA Bermuda 0.5 0.75 2 IN 113ermuda 0.5 0.75 THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION. 140WEVER A SIMILAR TAME W LL BE NEEDED FOR DRY UTTER OR SLURRY. Your facility is designed #or JDD days of temporary storage and the temporary storage must be removed on the average of once every r MONTHS. In no instance should the volume of waste. being stored in your structure exceed Elevation . *see lagwn design. Cali the local Natural Resources Conservation Service (formerly Sol! Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report far assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narmadve of operation: 7th to use the 100 lb. rate shown. All land is to be cut for hay. Page 4 a, Name of Farm: Ten Bridges Sow Farm Owner/ Manager Agwement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established In the approved animal waste utilization plan for the faun named above. I (we) know #hat any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan wfli be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and win be available for review by DEM upon request. Name of Facility Owner: Ray Britt (Pie am Pnnv - Signature: Date: Name of Manager (i€ different from owner): 4 Signature: Date: Name of Technical Specialist: ( Please pffnp Kraig A. Westerbeek Affiliation: _ Murphy Family Farms Address (Agency): Signature: North Carolina Beverly Eaves Perdue Governor Robco Farms LLC Robco Farms, LLC PO Box 3477 Lumberton, NC 28359 Dear Robco Farms LLC: ckvm; HC®ENR Department of Environment and Natural R__e5ources Division of Water Quality 4 F, i Trl i Coleen H. Sullins Dee Freeman Director _ E 5 4': A Secretary .'it t f Ui LtL-SEGIONA�. OKE October 1, 2009 - ----- I Subject: Certificate of Coverage No. AWS780047 Robco Farms, LLC Swine Waste Collection, Treatment, Storage and Application System Robeson County In accordance with your requests for renewal and change of ownership, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Robco Farms LLC, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Robco Farms, LLC, located in Robeson County, with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: Boar/Stud: Wean to Feeder: Farrow to Wean: 1200 Gilts: Farrow to Finish: Farrow to Feeder: Other: If this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. The COC shall be effective from the date of issuance until September 30, 2014, and shall hereby void Certificate of Coverage Number AWS780047 that was previously issued to this facility. Pursuant to this COG, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Please pav careful attention to the record keeping and monitoring conditions in this permit. Record keeping_ forms are unchanged with this General Permit. Please continue to use the same record keeping forms. 1636 frail Service Center, Raleigh, North Carolina 27699-1636 Location: 2728 Cagi`tal Blvd., Ralesgh. Noah Camiina 27604 Phone: 919-733-3221 1 FAX: 919-715-0588 i Customer Service: 1-877-623-6748 Imemet: www.n:waterquaIny.org An Equal 0;.porrunny k Affirmative Aoj:an Emr love- NorthCaroiina Naturally If your Waste Utilization Plan (WUP) has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate you will need to have a new WUP developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Per 15A NCAC 2T .0105(h) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, then an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the Animal Feeding Operations Unit for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. In accordance with Condition 11.22 of the General Permit, waste application shall cease within four (4) hours of the time that the National Weather Service issues a Hurricane Warning, Tropical Storm Warning, or a Flood Watch associated with a tropical system for the county in which the facility is located. You may find detailed watch/warning information for your county by calling the Wilmington, NCNational Weather Service office at (910) 762-4289, or by visiting their website at www.erh.noaa.gov/er/ilm/ This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection Staff may be reached at (910) 433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-3221. Sincerely, for Coleen H. Sullins Enclosure (General Permit AWG 100000) cc: (Certificate of Coverage only for all ccs) Fayetteville Regional Office, Aquifer Protection Section Robeson County Health Department Robeson County Soil and Water Conservation District Murphy -Brown, LLC APS Central Files (Permit No. AWS780047) AFO Notebooks O�Ok W Ar�AQG Michael F. Easley, Governor o William G. Ross Jr., Secretary r North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality December 6, 2006 RECEIVED Wade Taylor DEC 07 7N Ten Bridges Farm Inc P.O. Box 187 Fairmont, NC 28340-0187 L-fAYEURH Subject: Sludge Survey Testing Dates Certificate of Coverage No, AWS780047 Ten Bridges Farm Inc Animal Waste Management System Robeson County Dear Mr. Taylor: The Division of Water Quality (Division) received your sludge survey information on November 13, 2006. On your behalf, Kathy Dugan requested an extension of the sludge survey requirement for the lagoon at the Ten Bridges Farm Inc facility not to be required until 2009. Due to the amounts of treatment volume available, the Division agrees that a sludge survey is not needed until 2009. The results of the 2009 sludge survey are to be submitted by March 1, 2010. Thank you for your attention to this matter. If you have any questions, please call me at (919) 715- 6937. Sincerely, 7#40�c� Miressa D. Garoma Soil Scientist cc: Fayetteville.Regional=Office, AquifeCF rotection-Section Kathy Dugan, Gallberry Consulting Services Central Files Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwatergualitv.orR Location: 2729 Capital Boulevard An Equal Opportun4/Affi mauve Action Employer- 50% Recycledl10% Post Consumer Paper Nvorthcamlina Naturally Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919)715-6048 Customer Service: (877) 623-6748 o`'O� w A r�RQ6 Wade / Ray Taylor / Britt Ten Bridges Farm Inc. 4987 White Pond Rd E. Fairmont NC 28340 Dear Wade / Ray Taylor / Britt: Michael F. Easley, Govemor William G.-Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E., Director RECEIVEV I walut r uality October 1, 2004 1 OCT 15 2004 QENR-FAYETfEM LE REGIONAL ONCE Subject: Certificate of Coverage No. AWS780047 Ten Bridges Farm Inc. Swine Waste Collection, Treatment, Storage and Application System Robeson County On June 11, 2004, the North Carolina Division of Water Quality (Division) issued a revised State General Permit for swine facilities. The General Permit was issued in accordance with the directive of Senate Bill 733 (Session Law 2003-28). In accordance with your application received on February 27, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Wade / Ray Taylor / Britt, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG 100000. The issuance of this COC supercedes and terminates your previous COC Number AWS780047 which expires October 1, 2004. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Ten Bridges Farm Inc., located in Robeson County, with an animal capacity of no greater than an annual average of 1200 Farrow to Wean swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Since this is a revised State General Permit, it contains new requirements in addition to most of the conditions contained in the previous State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions in this permit. Aquifer Protection Section — Animal Feeding Operations Unit 1636 Mail Service Center, Raleigh, North Carolina 27699-1638 Phone; 919-733-32211 FAX: 919-715-05881 Internet: h2o.enr.state,nc.us An Equal Opportunity/Affirmative Action Employer — 50% Recycled110% Post Consumer Paper NorthCarolina Naturally a• If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Duane Leith at (919) 715-6186. Sincerely, i i/ for Alan W. Klimek, P.E. Enclosures (General Permit AWG100000) cc: (Certificate of Coverage only for all cc's) Fayetteville Regional Office, Aquifer Protection Section Robeson County Health Department Robeson County Soil and Water Conservation District Permit File AWS780047 APS Central Files *11 NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES FAYETTEVILLE REGIONAL OFFICE March 17, 2000 CERTIFIED MAIL REIURN RECEIPT REQUESTED Mr. Ray Britt 4987 White Pond Road, East Fairmont, NC 28W SUBJECT: NOTICE OF DEFICIENCY Ten Bridges Farm, Ina Faclity No. 78 - 47 Permit No. AWS780047 Robeson County Dear Mr. Britt: On February 1, 2000, you or staff from your farm notified the Fayetteville Regional Office of the Division of Water Quality, as required by General Permit condition 111.6.e, that the freeboard level of the lagoon was less than the minimum required by the General Permit. The liquid level of the lagoon was reported as 18 inches. General Permit condition V.3 states that `The maximum waste level in lagoonslsinrage ponds shell not exceed that specified in the CAWMP. At a minimum, maximum waste level for lagoons/storage ponds must not exceed the level that provides adequate storage to contain the 25-year, 24-lour storm event plus as additional 1 foot of structural freeboard.'. The Division of Water Quality will take no further action for this reported incident at this time. However, you are asked to please notify this office in writing within 15 days of reoeipt of this letter as to what date the lagoon was lowered to the required freeboard level. This information is essential in determining if the lagoon was lowered within the specified time frame in which the Plan of Action (POA) allotted. It will also dose this event out within your file. If you have any questions concerning this matter, please do not hesitate to contact myself at (910) 486-1541. Sincerely, Xz-�K' Robert F. Heath Environmental Specialist cc: Sonya Avant - Compliance Group Central Files Trent Allen - DSWC Fayetteville Office Ed Holland - Robeson County NRCS Leslie Stutts-Carroll's Foods, Inc. 225 GREEN STREET, SUITE 714, FAYETTEVILLE, NORTH CAROLINA 28301 •5043 PHONE 910-486-1541 FAX 910-4B6-0707 AN EQUAL OPPORTUNITY ! AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED110% POST -CONSUMER PAPER State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Wade / Ray Taylor / Britt Ten Bridges Farm Inc. 4987 White Pond Rd E. Fairmont NC 28340 Dear Wade / Ray Taylor / Britt: llkf�'W'j As MW NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES December 30, 1999 RECEIVED ,i 5 2060 FAYETTEViLLE REG. OFFICE Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 78-47 Robeson County This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. 1RR1, IRR2, DRY1, DRY2, DRY3, SLURI, SLUR2, SLD1, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. Sincerely Kerr T. Stevens, Director Division of Water Quality cc: Fayetteville Regional Office Robeson County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, !North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director April 9, 1998 Ray Britt Ten Bridges Farm Inc. 4987 White Pond Rd E. Fairmont NC 28340 NCDENR NORTH CAS! ZNA DEPARMENTn ENVIRONMENT• No-NATuRALI RESOURCES Subject: Application No. 78-0047 Additional Information Request Ten Bridges Farm Inc. Animal Waste Operation Robeson County Dear Ray Britt: The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address the following by May 9, 1998: 1) Lagoon capacity documentation (design, as -built calculations, etc.). Be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter, must be submitted on or before May 9, 1998 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H -0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a'violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 502. Sincerely, tiQ �k�0 Sue Homewood Environmental Engineer Non -Discharge Permitting Unit cc: Fayetteville Regional Office, Water Quality Permit File P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Ten Bridges Farm 4987 White Pond Road East Fairmont, N. C. 28340 February 3, 1998 Mr. Kerr T. Stevens State of North Carolina Department of Environment and Natural Resources 225 Green Street Suite 714 Fayetteville, N. C. 29301-5043 Re: Ten Bridges Farm Facility No. 78-97 Robeson County Dear Mr. Stevens: RE CIV &a F t t3 0 5 1998 FAY FLLE REG. 0i= VjC:E Please be notified that as of February 3, 1998, Item #1, on your certified letter dated January 22, 1998, has been lowered to within 1" of the required level of 19". I would have been in compliance with your request except it started raining again today. I will stay on top of this situation and pump at any time the weather permits. Please understand my intentions to comply with all laws of this State to the best of my ability. Sincerely, 6 4Richarjy BriManager •rJ. ,��lY.' .'�•�tiI�n;Qp4�•+�A?�,�•' � ?� * P��, '' _ �3��� : �' •,'�tia�!r•!.'•� � ,+� I e!' - w!t • �'•- 'a�^'.�'r -- 'f.•— fie' j,:. �` J�•' �.��� s.M.•_..:'a:�' _ `, - t `%. w..i .�.�.• � Z �y 1 fit; f., '-i• "4' s 1+ i !'4, �*�,-. ��. ., a' ° � i' - w ' ^• wT �j e :r�+• r - •''' • Ir. �' .. a r a � �.. r,�. !�iq r ti"VOW•' •• �\ ` � S�: ''': • ICE ' .�j�+ ? . \ +'• i � �L„'.• ` •.'�.�. a S 3$ ram,"�3"F 5•� 3 ':'i... it`ylwY' •;. -rVFr'w ti ' lr•�+. i j,R �a + 1z4g �a R .�. Im -ol -- T` NIA' 4if If Ate`___ +fie: !. � �'•�,. a,• ; + �� % JQ 4Mr� • �� •tip � ,I'1 r - �` / �. Ir �� � �i}. ..�AT�•Z/b�iJ-�.L.�p3�•�i. '.�.J'�T� 1 �4-"�'t��,,. �/ .-r :F .' I� `` SANDY Evm, 1� .` �� 4"�� � = 1'lrb�m �' ,/r `(y:'t�•y"G�y�••:�+�(t1 �1[�5 i 'r :a{,�. . -Air R.fi4. GrlPr.uc-1 � t- f , iFM� � �k . e - � . � • �' i~+ •� 4{ (. ! ..._. _.. �!/ha•T / Raw +-e �• 4'�f1tiNAt -9 f I"SL1A7i.7A?Fa rFL 'kf.`; '� •i, � y. BFFo" CTARTLW'EXCAVATION try �• C!#Cl( FOR uNoeowkA 1J71 n� !, , ' • +:1 • +' •� � rx Q. _.�, ! ,1 .r` _ ._� _r—^,+` "` % 't'Rr.' ' 't>t'�•�,� �aEi�•f' •�'rh"�''ti' •j .••;� ::1 1J 'I 1 ,3}' ��� ,rr f •��� � ��1 Ir �1•rir,^} �11� �}�i: � .1 O�O� W ArFROG > 0 '111111:=F . Wade / Ray Taylor / Britt Ten Bridges Farm Inc. 4987 White Pond Rd E. Fairmont NC 28340 Dear Wade / Ray Taylor / Britt: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural. Resources Alan W_ Klimek, P. E., Director Division of Water Quality May 1, 2003 Subject: Certificate of Coverage No. AWS780047 Ten Bridges Farm Inc. Swine Waste Collection, Treatment, Storage and Application System Robeson County On April 28, 2003, the North Carolina General Assembly ratified Senate Bill 733 which directs the Division of Water Quality (Division) to extend the expirationdate of the Swine Waste Operation General Permit AWG100000. Therefore, the General Permit has been re -issued by the Division to extend the expiration date to October 1, 2004. During the period of this extension the Division will be working with all interested parties on the development of a new version of the Non -Discharge General Permit. In accordance with your application received on February 27, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Wade / Ray Taylor / Britt, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. The issuance of this COC supercedes and terminates your previous COC Number AWS780047 which expired on April 30, 2003_ This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Ten Bridges Farm Inc., located in Robeson County, with an animal capacity of no greater than an annual average of 1200 Farrow to Wean swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until October 1, 2004; Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. NMEI��t Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Customer Service Center An Equal Opportunity Action Employer Internet httpl/h2o.enr.state.nc.usJndpu Telephone (919) 733-5083 Fax (919)715-6048 Telephone 1-877-623-6748 50% recycled110% post -consumer paper Upon abandonment or depopulation for. a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding_ This facility is located in -a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact 3 R Ioshi at (919) 733-5083 ext. 363. Sincerely, I&e for Alan W. Klimek, P.E. Enclosures (General Permit AWG100000) cc: (Certificate of Coverage only for all cc's) Fayetteville Regional Office, Water Quality Section Robeson County Health Department Robeson County Soil and Water Conservation District Permit File AWS780047 NDPU Files PRODUCER: Ten Bridges Farm - lay Britt LOCATION: 4987 White Pond Rd. E. Fairmont, NC 28340 TELEPHONE: (910) 828 9277 TYPE OPERATION: Farrow - Wean NUMBER OF ANIMALS: 1200 (Design Capacity) The waste from your animal facility must be land applied at a -specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses rittroclen as the limiting nutrient. Waste should be analyzed before each apprication cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the Crop t6 be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have drf%rent Mtration rates, leaching potentials, cation exchange Capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tars per we per year. With special precautions, waste may be applied to fond eroding at up to 10 tons per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under OEM regulations. Wind conditions should also be considered to avoid drill and downwind odor problems. To mwdmize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disldng will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facirdy. Acreage requirements should be based an the waste analysis report from your waste management %arty. Attached you will find information on proper sampling techniques, preparation, and transfer of waste sampies to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. Page 1 Gow.ilmA--, !•11 r,:.l •,. �, 4l. _ 1 J.L =i( I= animals X lL2 (flans) wastpJanimatlyear Amount of Plant Available Nitrogen (PAN) Produced Per Year -I= animals X SA tbs. PANJanirnallyear = Guide Std. 633) 71MO-0 (tons) wast*ear. 6,480.0 tbs. PAN/year. (PAN from N.C. Tech Applying the above amount of waste Is a big job. You should plan time and have appropriate equipment to apply the waste In a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table is ACRES OWNED BY PRODUCER Tract Field soil Crop lbs. N Acres Lbs. N Month of # No. Tyoe Per Acre Utilized Amputation Total 17.02 547,15 "This N is tram animal waste only ff ne&eis from other' sources such as commercW A"ficrer are applie4 they must be accounted for. NOTE: The applleator is cautioned that P and K may be over applied whr7e nnxdfngi the N requirements. Beginnings In 19W the Coastal lone Management Act will r+equftV farmers In some eastern counties of North Caroline to have a nuhkft management plan that addresses ail nutrkwts� This plan only addresses Nltragen. Page 2 Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent lamas awM be athwhadj (Required only N operator does not own adequate land (see RagWred Specification 2D Traci Field Soil Crop Lbs. N Acres Lbs. N Month of r r" W 1 ► c r l 7 1 * See footnote for Table 1. Totals from above Tables Acres Lbs. N Table 1 Table 2 Total Amount of N ._ . Surplus or Dal NOTE: The Waste utmatian Plan mast contain prx>tirfskm for periodic land application of sirtdge at agronomic ratm The sludge WN be nutrient rich and will raewdre pmcautionW rnaasttres to prevent over applicaftn of nuMent or othw^ elements. Page 3 See attached map show}ng the fields to be used for the utilization of waste water. Application of Waste by Irrigation Field Soil Type Crop Application Application No. Rate In/t-ir Amount in. i L lNoA Bermuda 0.5 0.75 2 NoA Sermuda 0.5 0.75 THIS TABLE IS NOT NEEDED IF WASTE 18 NOT BEING APPLED BY WJUGATM _HOWEVER A SIFALAR TABLE WILL BE NEEDED FOR DRY i.rrTER OR SLURRY. Your %dity is designed for IN days of temporary storage and the temporary storage must be removed on the average of once every 6 MONTHS. In rto Instance should the volume of +Haste being stored in your structure exceed Elevation -'sae Jaq lw-desjgj3. Call the local Nahrrai Resources Conservation Service (formerly Sod! Conservaiiat Service ) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in deterFnbdng the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation: . Acres shown are Wettert' acres. For the svnallSra{n on field 1,_ grower must not_appfy Waste in December or Jap!yx y. AWa, ft small gEgig_ in this field must be harvested for hey by Apd 7th to use the 100 lb. rasa shown. All land Is to be cut for hay. �- Page 4 _'^�-.r=.J.--_i�.� `•�c^��,f':�:'fr «s•v-ni:c.,,• �Ff}•; =' — yam'-M�r:�.-.'::` REQUIRED SPECIFICATIONS Animal waste shall not reach surtaoe waters of the state by runoff. drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface wader Is prohibited. 2 `there must be Mallon In the design folder that the producer either owns or has an agreernerrt for use of adequate k?M, on which to property apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shalt provide a copy of an agreement with a landowner who is within a reasonable proximity. altawing himlher the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste UHftzation Plan when there Is a change in the operation, Increase to the number of anhruls, mettrod of utrftabon, or avaliabte land. 3 Anknal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on sou type, available moist ze, histortcai data, climatic conditions, and level of management, unless these are regulations that restrict the rate of application for other nutrients. 4 Animal waste shag be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass tiller strips are installed where runoff leaves the geld. (See FOTG Standard 383 - Filter Strip). 5 Odors can be reduced by Injecting the waste or disking after waste application. Waste should not be applied when there Is danger of drift fsarn the irrigation field. r . 6 When animal waste is to be applied on awes subject to flooding, if will be soil incorporated on conventionally tilted cropland. When applied to conservation idled crops or grassland, the waste may be broadest provided the application does not occur during a season prone to flooding. (See "Wealher and Climate in North Carolina" for guidance.) 7 Liquid waste shall be applied at rates not to exceed the soli infiltra*m rate such prat runoff does not occur affsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur In order to control odor or flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface Is frozen. Page 5 Cs w=•r s ( r s j; 'l �; ! t �• y " . �' .v' -%7 - t r .ny .r Trwti REQUIRED SPECIFICATIONS (continued) 9 Animal waste shah be applied on actively gnawing crops in such a manner that the crop is rA covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or ►atnter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied mom than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1. 1995 shall comply with the fokwing: Fbe outer perimeter of the .land area onto which waste is applied from a lagoon that Is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other ttm an hTigation ditch or canal. Animal waste other than swine waste from faa3ities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips)- 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by'over-spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land applica*m site by a "technical spectaosr. Animal waste shall not be applied on grassed waterways that discharge directly Into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that courses no runoff or drift from the site, 16 Domestic and IndusbW waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. Page 6 REQUIRED SPECIFICATIONS (continued) 17 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and Implementing a `closure plan" which will eliminate the possibility of an illegal dkm r , pollution and erosion. 18 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns. leaks and spills. A regular maintenance checklist should be kept on site. 19 Animal waste can be used in a roWon that includes vegetables and other crops for dhvct human consumption_ However, if animal waste Is used on crops for direct human consumption It should only be applied pre plant with no further applications animal waste during the crop season. 20 Highly visible markers shall be insballed to mark the top and bottom elevations of the temporary storage (pumping votum) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between flee markers. A marker wiB be required to mark the maximum storage volume for waste storage ponds. 21 Waste shall be tested within 60 days of utilization and soil shall be Nested at least annually at crop sites where waste products we aWsed. Nitrogen shall be the rate -determining element. Zinc and upper levels in the soil shall be monitored and aitemative crop sites shall be used when these metal approach excessive levels. pH shall be ad}usted for optimum crop production and mantained. Soo and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste Application records for all other waste shalt be maintained for.five (5) years: 22 Dead animals will be disposed of In a manner that meets North Carolina regulations. Page 7 R �' - Dili 'i t.y r � �sL� "YL4 -sy •� �� Y` Name of Farm: Ten Bridges Sow Farm Owner/ ManagerAgreememt I (we) understand aW rt 0l Wow and implement the specificaiiorts and the operation and maintenance procedures established In the approved ankrad waste utilization plan for the farm named above. I (we) know that arty expansion to the existing design capacity of the waste treatment and storage system or corsbuchon of new bodies will require a new certifrmthn to be subrrmitted to ft Division of Envtronrnent Management (DEM) before the new animals are stocked. I! (we) also understand that there must be no discharge of animal waste from ffft system to surface waters of the state from a storm event less severe than the 25-yea', 244ww storm. The approved plan wil be filed o"te at the farm office and at the office of #ha local Sod and Water Conservation t)WMd and will be avaaabie for review by DEM upon request. Name of FwAity Owner: Ray Britt (Pbasa P►Iwo Signature: Date: XbYzo—A Name of Manager (tf different from owner): Signature: Date: Name of Technical Specialist (Please p►" Kraig A. Westerbeek Affiliation: Murphy Family Farms Address (Agency): Signature:Y,- Date: a CI N Page 8 OF \N A J FR Michael F. Easley, Governor C� Q William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources j r Alan W. Klimek, P. E., Director Division of Water Quality May 1, 2003 Sandy Evans Sandy Evans 19-20 1305 Marietta Road Fairmont NC 28340 Subject: Certificate of Coverage No. AWS780045 Sandy Evans 19-20 Swine Waste Collection, Treatment, Storage and Application System Robeson County Dear Sandy Evans: On April 28, 2003, the North Carolina General Assembly ratified Senate Bill 733 which directs the Division of Water Quality -(Division) to extend the expiration date of the Swine Waste Operation General Permit AWG100000. Therefore, the General Permit has been re -issued by the Division to extend the expiration date to October 1, 2004. During the period of this extension.the Division will be working with all interested parties on the development of a new version of the Non -Discharge General Permit. In accordance with your application received on March 10, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Sandy Evans, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. The issuance of this COC supercedes and terminates your previous COC Number AWS780045 which expired on April 30, 2003. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Sandy Evans 19-20, located in Robeson County, with an animal capacity of no greater than an annual average of 1270 Feeder to Finish swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until October 1, 2004. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations -as specified in the General Permit, the facility's CAAW, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization PIan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. AM NWL ENR Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Internet httpJ1h2o.enr.state.nc.us/ndpu Telephone (919) 733-5083 Fax (919)715-6048 Customer Service Center An Equal Opportunity Action Employer Telephone 1-877-623-6748 50% recycled/10% post -consumer paper Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A namelownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such.a request is made within 30 days, this COC shall be final and binding. This -facility is located in a county covered by our Fayetteville Regional Office. The Regional Office ---- Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely, i de L for Alan W. Klimek, P.E. Enclosures (General Permit AWG100000) cc: (Certificate of Coverage only for all cc's) Fayetteville Regional Office, Water Quality Section Robeson County Health Department Robeson County Soil and Water Conservation District Permit File AW S780045 NDPU Files Nutrient Management Plan For Animal Waste Utilization 09 21-2001 This plan has been prepared for: Evans Farm - 78-45 Sandy Evans 1305 Marietta Rd Fairmont, NC 28340 910-628-6498 This plan has-been developed by: Ed Holland NRCS/Robeson SWCD 440 Caton Rd - Lumberton, NC 28358 910-739-5478, Developer Type of Plan: NitrogennLOnly with Manure�Only Owner/Manager/Produeer Agreement I (we) -understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization .plan for the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with this plan. tore (owner) Date Signature (manager or producer) Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture - Natural Resources Conservation Service or the standard of prac .adopted by the Soil and Water Conservation Commission. Plan Approved By: Technical special Signature Date ----------------------------------------•-------------------------------------------------------------.-----------------------------------------­ 657237 Database Version 1.06 Date Printed: 09-21-2001 Cover Page 1 I r Nutrients applied in'accordance with this plan will be supplied from ,the following °source(s): ' Commercial Fertilizer is not included in this plan. S7 Swine Feeder -Finish Lagoon Liquid waste generated 1,177 90 gals/year by a 1,270 animal'Swine Finishing Lagoon Liquid operation. This production facility has waste stoMge ca acities of a roximatel 180 days. Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 27.13 Incorporated 4660 Injected 5131 Irrigated 2949 Actual PAN Applied Year 1 1 .3323 Notes: In source ID, S means standard source, U means user defined source. 0 --------------=-------------------------------------------------------------------------------------------------- ------------------------------------------------ 657237 Database Version 1.06 Date Printed: 09-21-2001 Source Pagel Narrative This plan "grandfathers" N rates for fields 1, and 2. Field #3 is a complete revision of corn silage and small grain siliage, where default values were used (where available). ---------------------------------------------------------------------------------------------- -------------- -------------------------------------- 657237 Database Version 1.06 Date Printed- 09-21-2001 Narrative Page 1 'f The Waste Utilization table shown below summarizes the waste utilization plan for this operation. This plan provides an estimate of the number of acres of cropland needed to use the nutrients being produced. The plan requires consideration of the realistic yields of the crops to be grown, their nutrient requirements, and proper timing of applications -to maximize nutrient uptake. This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure or other by-products, commercial fertilizer and residual from previous crops. An estimate of the quantity of solid and liquid waste that will be applied on each field'in order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the total manure applied is included in the table to ensure that the plan adequately provides far the utilization of the manure generated by the operation. Animal operations that generate liquid waste and utilize waste storage facilities (lagoons or holding ponds) may apply more or less waste in any.given year than is annually generated by the facility. In order to determine whether the plan adequately utilizes the waste produced by the facili*- the storage capacity table included in this plan should be reviewed to ensure that the design capacity of the storage facility is not exceeded during the planning period. Depending on the requirements of the crop and the nutrient content of the waste, some nutrients will likely be over or under applied if animal waste is being utilized. Waste should be analyzed before each application cycle and annual soil tests are required if animal waste is being applied. Soil tests should be used to balance the nutrient application amounts with the realistic yields of the crop to be grown. Nutrient management plans may require that the application of animal waste be limited so as to prevent over application of phosphorous when excessive levels of this nutrient are detected in a field. Waste Utilization Table Year 1 Tract Field Source I.D. Soil Series Total Acre Use. Acres Crop RYE RYE Unit Applic. Period_ . Nitrogen PA Nutrient Req'd N 4 Comm. Fert. Nutrient Applied _N Res. (lbs1A) N Applic. Method Manure PA Nutrient Applied Liquid Manure Applied (acre) Solid Manure Applied (acre) Liquid Manure Applied (Field) Solid Manure Applied (Field) lbs/A 1000 al/A . tons . 1000 gals., tons - 7054 lit S71 Wagram 4.9 4.9 mall Grain Ovedeed 1.0 Tons 1011-3131 50 0 0 Irri . 50 10.0 0.0 48.9 0.0 7054 'IqS7 W 4.9 4.9 eiriiuda mass He 5.5 Tons 3/1-9/30 • 275 0 0 Irri. 275 1D4.8 0.0 537.4 0.0 7054 2Norfolk 1.1 1..1 mall Grain Over seed L Tons 10/1-3/31 50 0 0 Irri . 50 20.0 D.D 22.0 0.0 7054 2Norfolk Li 1.1 ermuda s Ha 6.5 Tons 311-9/30 * 325 0 0 lrti , 325 129.7 4.0 142.7 0.0 7054 3 Norfolk 3.6 3.6 mall Drain, Silage 10.0 Tons 9115-3/3l l l4 0 0 Ini . 114 22.8 0.0 8L9 0.0 ------------------------•--------------------------- ••-------------------------------------------------------------------------------------------------------------------------------------------------------------- ----- •----•---------- 657237 Database Version 1.06 Date Printed: 09-21-2001 WUT Page I Waste Utilization Table Year 1 Tract Field Source I.D. Soil Series Total Acre Use, Acres Crop RYE RYE Unit Applic. I Period. Nitrogen PA Nutrient Req'd Comm. Fart. Nutrient Applied Res. (lbs/A) I N Applic. Method Manure PA Nutrient Applied Liquid Manure Applied (acre) Solid Manure Applied (acre) Liquid. Manure Applied (Field) Solid Manure Applied (Field) N N ibs/A 1000 I Ral/A tons . 1000 itais.. _ tons . 7054 3 S7 Norfolk 3.6 3.6 orn Sil a *2I.0 Tons 2/15-62 *. 252 01 0 1 Irri . 2521 100.E . 0.0 362.2 0.0 Lagodn Liquids_ Total Applied, 1000 gallons 1,196 Total Produced, 1000 gallons 1177 Balance 1000 gallons. Manure Solids Total Applied, tons 0 Total Produced tonsl 0 Balance tons 0 Notes: 1, In the tract column, symbol — means leased, otherwise, owned. 2. Symbol * means user entered data. ---------------------------------------------------- ------------------------------------------------------------------------ .------------ ----------------------------------------- :-------------------------------------- ................. .---- ,...------- 657237 Database Version 1.06 Date Printed: 09-21-2001 WUT Page 2 The Irrigation Application Factors for each field in this plan are shown in the following table. Infiltration rate varies with soils. If applying waste nutrients through an irrigation system,.you must apply at a rate that will not result in runoff. This table provides the maximum application rate per hour that may be applied to each field selected to receive wastewater. It also lists the maximum application amount that each field may receive in any one application event. Irrigation Application Factors Tract Field Soil Series Application Rate inches/hour Application Amount inches 7054 1 wagrMn 0.60 0.72 7054 2 Norfolk 0.50 0.96 7054 3 Norfolk 0.50 0.96 ---------------------------------------------------------------------------------------------------------------------------------- 657237 Database Version 1.06 Date Printed: 09-21-2001 MY Page 1 The following Lagoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen concentrations for each source, the number of animals in the facility and the plant available nitrogen application rates shown in the second column. Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent At clean out, this material must be utilized for crop production and applied at agronomic rates. In most cases, the priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting. Since nutrient levels are generally very high, application of sludge must be carefully applied. Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be used for sludge application. If this is not possible, care should be taken not to load effluent application fields with high amounts of copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes, phosphorous is a concern. Soils containing very high phosphorous levels may also be a concern. Lagoon Sludge Nitrogen Utilization Table Crop Maximum PA-N Rate lb/ac Maximum Sludge Application Rate 1000 gavac Minimum Acres 5 Years Accumulation Minimum Acres 10 Years Accumulation Minimum Acres 1 15 Years Accumulation Swine Feeder -Finish Lagoon Sludge - Standard Corn 120 bu 1501 13.16 15.921 31.841 47.76 Flay 6 ton R-Y.E- 300 2632 7.96 15.92 23.88 Soybean 40 bu 1601 14.041 14.931 29.851 44.79 ------------------------=---------------------------------------------------------------------------------------------------------------------- --------------------- 657237 Database Version 1.06 Date Printed: 09-21-2001 Sludge Page 1 The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity.available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is defined as the date prior to applying nutrients to the fast crop in the plan at which storage volume in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity of the facility. If the available storage capacity is greater than the.design storage capacity, this indicates that the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicates that the planned application interval in the waste utilization plan is inconsistent with the structure's temporary storage capacity. Available Waste Storage Capacity Source Name Swine Feeder -Finish Lagoon Liquid Design Storage Capacity (Days) . Start Date 06/30 180 Plan Year Month Available Storage Capacity (Days) 1 1 18 l 2 30 1 3 60 1 4 95 1 5 129 1 6 164 1 7 175 1 8 165 1 9 135 1 10 105 1 11 76 1 1 12 46 * Available Storage Capacity is calculated as of the end of each month. ---------------------------------------------------------------------------------------:-----------------------------------------------�--------- 657237 Database Version 1.06 Date Fruited: 09-21-2001 Capacity Page 1. Required Specifications For Animal Waste Management 1. Animal waste shall not reach surface waters ,of the-state'by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design folder :that the producer either owns or has an agreement for use of adequate land on which .to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an . agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application.16s the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there 'is a change in the operation, increase in .the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, -but not,exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5.. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). 7. Liquid waste shall be applied at rates not to exceed the soil infiltration ---------------------------------------------------------------------------------------------------------------------------------�----------------- 657237 Database Version 1.06 Date Printed: 09-21-2001 Specification Page 1 rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift -from the site during -application. No ponding should occur in order to control odor and flies. S. -Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring Planted crops,on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after <October 1,1995 shall .comply with the following: The outer perimeter of -the land area onto which waste is applied from a lagoon that is a component of :a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer that 25 feet to .perennial waters. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as' a land application site .by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be ----- ---------------------------- ------------------------------------------------------------------------------- 657237 Database Version 1.06 Date Printed: 09-2I-2001 Specification Page 2 - I /'A applied at agronomic rates in a manner that causes no runoff -or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into .the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all, disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to.protect.the vegetation. Vegetation such as trees,. shrubs, and other woody species, -etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected .regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels,vtc:, should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop, season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require ----------------------------------------------------------------- -- ----------------------- ----------- ------------------------------------ 657237 Database Version 1.06 Date Printed. 09-21-2001 Specification Page 3 waste to be applied based on other nutrients, resulting in:a lower application rate than a nitrogen'based-rate. Zinc and copper-levels:in the soils shall be monitored and alternative crop sites shall _be used when these metals approach excessive levels. pH shall:be-adjusted and maintained for optimum crop production. Soil and waste .analysis records shall be kept for a minimum of five -years. Poultry dry waste application records shall be maintained fora minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. --- - -- ----- - ----- ----- --- --------- -------- --- --- - ---- -- 657237 Database Version 1.06 Date Printed: 09-21-2001 Specification Page 4 Crop Notes The following crop note applies to field(s): 2 Bermudagrass Coastal Plain, Mineral Soil, Moderately Well Drained. Adaptation: Well -adapted. In the Coastal Plain, hybrid benmudagrass sprigs can be planted Mar. 1 to Mar. 31: Cover sprigs 1" to 3" deep (1.5" optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and wind. For Coastal and Tifton 78 plant at least 10 bu/ac in 3' rows, spaced 2' to 3' in the row. Generally a rate of 30 bu/ac is satisfactory to produce full groundcover in one or two years under good growing conditions. Tifton 44 spreads slowly, so use at least 40 bu/ac in 1.5' to 2' rows spaced V to 1.5' in row. For broadcast1disked-in sprigs use about 60 bu/ac. Soil test for the amounts of lime, phosphorus, potassium and micronutrients to apply preplant and for annual maintenance. Apply 60 to 100 lb/ac N in the -establishment year in split applications in April and July. For established stands apply 180 to 240 lb/ac N annually in split applications, usually in April and following the first and second hay cuts. Reduce N rates by 25% for grazing. Refer to NCSU Technical Bulletin 305 Production.and Utilization of Pastures and Forages in North Carolina for more information or consult your regional agronomist or extension agent for assistance. The following crop note applies to field(s): 2 Small Grain: CP, Mineral Soil, medium leachable In the Coastal Plain, oats and barley should be planted from October 15-October 30; and rye from October 15-November 20. For barley, plant 22 seed/drill row foot and increase the seeding rate by 5% for each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable seeding rate modifications in the current NCSU "Small Grain Production Guide". Also, increase the initial seeding rate by at least 10% when planting no -till. Oats should be planted at 2 bushels/acre and rye at 1-1 1/2 bushels/acre. Plant all these small grains at 1-1 1/2" deep. Adequate depth control is essential. Review the NCSU Official Variety "green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions. Apply no more than 30 lbs/acre N at planting. Phosphorus and potash recommended by a soil test can also be applied at this time. The remaining N should be applied during the months of February -March. The following crop note applies to field(s): 3 Corn Silage - medium leaching The following crop note applies to field(s): 3 Small Grain Silage The following crop note applies to field(s): 1 Bermudagrass Coastal Plain, Mineral Soil, Moderately Well Drained. Adaptation: Well -adapted. In the Coastal Plain, hybrid bermudagrass sprigs can be planted Mar. 1 to Mar. 31. Cover sprigs i" to 3" -----•----------------------------------------------------------------------------------------------------------------------------------------------- 657237 Database Version 1.06 Date Printed: 09-21-2001 Crop Note Page 1 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director June 4, 1998 Wade Taylor / Ray Britt Ten Bridges Farm Inc. 4987 White Pond Rd E. Fairmont NC 28340 Attn: Ray Britt A MA� �i ��� NCDENR NORTH CARouNA DEPARTMENT OF ENVIRONMENT AND NsvuRAL RESOURCES Subject: Certificate of Coverage No. AWS780047 Ten Bridges Farm Inc. Swine Waste Collection, Treatment, Storage and Application ,system Robeson County Dear Ray Britt: In accordance with your application received on March 16, 1998, we are forwarding this Certificate of Coverage (COC) issued to Wade Taylor & Ray Britt, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Ten Bridges Farm Inc., located in Robeson County, with an animal capacity of no greater than 1200 Farrow to Wean and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS780047 Ten Bridges Farm Inc_ Page 2 If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Sue Homewood at (919) 733-5083 ext. 502. Sincerely ALA. Preston Howard, Jr., P.E. RECEND cc: (Certificate of Coverage only for all cc's) Robeson County Health Department J U N 0 9 1998 f ayettevi lle--ReoonM-Office,--Water-Quality-Sectiorp Robeson County Soil and Water Conservation District Permit File FAYt" TTEVILLE REG. OFFICE k I State of North Carolina Department of Environment and Natural Resourc s "6CEI Division of Water Quality �vq�R'UAUry Eb10M Non -Discharge Permit Application Form ""{1 16 19oq (THIS FORM MAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL)1. 1♦1.,. General Permit - Existing Liquid Animal Waste Oper ,... ns-"' e�mr«�ng The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. 1. GENERAL INFORMATION: 1.1 Facility Name: Ten Bridges Fann Inc. 1.2 Print Land Owner's name: Wade_T�a +lor 4' 1.3 Mailim address: a (F,4. E: City, State: Onum== ?'%�4*4" AJ T' /ll C- Zip:a2*469- Zg 3�6 Telephone Number (include area code): 62 - 277 r 1 d -- 4 J V " 5 dX 1.4 County where facility is located: Robeson 1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): On the southeast side of SR 2455 approx..2 miles northeast of itsa intersection with HM 904, south Q,f Fairmont. NC. 1.6 Print Farm Manager's name (if different from Land Owner): Ray Britt _ 1.7 Lessee's 1 Integrators name (if applicable; please circle which type is listed): 1.8 Date Facility Originally Began Operation:-Bif07 3' ,6 - 1-3- 1_ 1.9 Date(s) of Facility Expansion(s) (if applicable): & 2. OPERATION INFORMATION: 2.1 Facility No.: 78 (county number); 47 (facility number). 2.2 Operation Description: Swine operation Farrow to Wean 1200- Certified Design Capacity Is the above information correct? Qyes; Q no. If no, correct below using the design capacity of the facility •rhe "No. of Animals" should be the maximum number for which the waste management structures were designed. TyW of Swine 0 Wean to Feeder 0 Feeder to Finish 0 Farrow to Wean (# sow) 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) No. of Animals Type of Poultry, No. of Animals 0 Layer 0 Non -Layer 0 Turkey Tyne of Cattle No. 4f Animals 0 Dairy 0 Beef Other Type of Livestock on the farm: No. of Animals: 211.E FORM: AWO-G-E 1/26198 Page 1 of 4 3. 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): 174 22:80— Required Acreage (as listed in the AWMP):Lagoons: 1 ; Total Capacity:%� 73 L 6 2.4 Number of La g _ Cubic Feet (ft3); Required Capacity: 7 S (ft3) Number of Storage Ponds: ; Total Capacity: (ft3); Re - ed Capacity: NIA (ft3) 2.5 Are subsurface drains present within 100' of any of the application fields? YES or NO (please circle one) 2.6 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or & (please circle one) 2.7 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standards, etc.) (Swine Only) YES or NO (please circle one) What was the date that this facility's swine houses and lagoon were sited? _ 31.3 l ? 3 _ What was the date that this facility's land application areas were sited? 3 /3 3 / 7 REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components: 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) 3.3.3 A map of every field used for land application. 3.3.4 The soil series present on every land application field. 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every land application field. 3.3.8 The waste application windows for every crop utilized in the WUP. 3.3.9 The required NRCS Standard specifications. 3.3.10 A site schematic. 3.3.11 Emergency Action Plan. 3.3.12 Insect Control Checklist with chosen best management practices noted. 3.3.13 Odor Control Checklist with chosen best management practices noted. 3.3.14 Mortality Control Checklist with the selected method noted. If your CAWMP includes components not shown on this list, please include the additional components with your submittal. Applicants_ Initials R g. FORM: AWO-G-E 1/28/98 Page 2 of 4 r Facility Number: 78 - 47 Facility Name: Ten Bridges Farm Inc- 4. APPLICANT'S . ERTIFNATIO 1, 4 45 (Land Owner's name listed in question 1.2), attest that this application for $ � L~/ l (Facility name listed in question 1.1) has been reviewedpmo,",Z and is accu and complete to the best of my knowledge. I understand that if all required parts of this application are noeted and t all re ui ed supporting information and attachments are not included, this application package will be returned om�` 7� Signature� </ �4� Datc 5. MANAGERS CERTIFICATION: (complete only if different from the Land Owner) (Manager's name listed in question 1.6), attest that this application for (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 0 FORM: AWO-G-E 1/28/98 Page 3 of 4 DIVISION OF NVATER QUALITY REGIONAL OFFICES (1198) Asheville Regional WQ Supervisor 59 Woodfin Place943 Ashevilie, INC 28901 (704) 251-6208 Fax (704) 251-6452 Ayery Macon Buncombe Madison Burke McDowell Caldwell Mitchell Cherokee Polk Clay Rutherford Graham Swain Haywood Transylvania Henderson Yancy Jackson Fayetteville Regional WQ Supervisor Wachovia Building. Suite 714 FayetteVille. NC 28301 (910) 486-1541 Fax (910) 486-0707 Washington Regional WQ Supervisor Washington Square Mall Washington, NC 27889 (919) 946-6481 Fax (919) 975-3716 Beaufort ]ones Bertie Lenoir Camden Martin Chowan Pamlico Craven Pasquotank Currituck Perquimans Dare Pitt Gates Tyrell Greene Washington Hertford Wayne H)tle Mooresville Regional WQ Supervisor 919 North Main Street Mooresville, NC 28115 (704)663-1699 Fax (704) 663-6040 Raleigh Regional WQ Supervisor 3800 Barrett Dr. Raleigh, NC 27611 (919) 571-47CO Fax (919) 733-7072 Chatham Nash Durham Northampton Edgecombe Orange Franklin Person Granville Vance Halifax Wake Johnston Warren Lee Wilson Wilmington Region. WQ Supervisor 127 Cardinal Drive Extension Wilmington, NC 28405-3845 (910)395-3900 Fax (910) 350-2004 Amon Moore Alexander Lincoln Brunswick New Hanover F3laden Richmond Cabarrus Mecklenburg V Carteret Onslow Cumberland Robeson Catawba Rowan Columbus Pender Harnett Sampson Cleveland Stanly Duplin Hoke Scotland Gaston Union Montgomery lredell N inston-Salem Regional WQ Supervisor i85 «aughtown Street Winston-Salem, `;C 27101, (910) 771-4600 Fax (910) 771-4631 Alamance Rockineham Alle2hany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford FORM: A«VO-G-E 1/28198 Page 4 of 4 Animal Waste Management Plan CertificahonA-t;TFR nl j" ] ,1 (Please type or print all information that does not require a signature) r ry�_tr}PI P r a_ Existing or New or Expanded (please circle one) Mart-t3is�>7��._ eneralinformation: .l - Name of Farm:_ -Tt;-*j jR Qc Ejs q:�mM _ % Facility No: -- Owner(s) Name: _ KAy olz== _ Phone No: Mailing �9g7 wu�n= ,��n @p_.. F_aL,rzzr4r, s4c Z•4 _ _ _ �: Farrar Location: County Farm is located in: — f?dgE.yt Latitude and Longitude: ! Please attach a copy of a county road map with location identified and describe below (Be specific: road names, directions, milepost, etc.): Operation Description: Type of Suine No. of Animals * Wean to Feeder * Feeder to Finish ■ Farrow to Wean I ?-An D Farrow to Feeder :1 Farrow to Finish Type of Poultry D Layer Pullets No. of Animals T)Pe of Cattle No. of Animals o Dairy • Beef Other Tipe of Livestock- Number of Animals: Expanding Operation Only Previous Design Capacity: Addattonal Design Capactt}":'` ` 01 Total Desr'gn Capaciy. Acreage Available for Application: j % AA � Required Acreage: I �•�� Number of Lagoons / Storage Ponds : Total Capacity: Cubic Feet (0) Are subsurface drains present on the farm: YES or NO (please circle one) If YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one) Owner I Manager Agreement I (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25-year, 24-hour storm and there must not be run-off from the application of animal waste, I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the local Soil and water Conservation District. I (we) know that any modification must be approved by a technical specialist and submitted to the Soil pq water consepytilDn District prior to implementation, A change in land ownership requires written notification to DE S new ceri fi - ti n (if Yc 31p9 tl plan is changed) within 60 days of a title transfer. Name of Land Signature: Date:^ %Z " Name of Manager(i different from owner): Signature: _ _ Date: ANVC -- January 1. 1997 1 Technical Specialist Certification . LAs a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005. 1 certify that the animal waste management system for the farm named above hat an animal waste management plan that meets or exceeds standards and specifications of the Division of Environmental Management (DEM)� as specified in 15A NCAC 2H.0217 and the USDA -Natural Resources Conservation Service (NRCS) and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001-.0005. The following elements are included in the plan as applicable. While each category designates a technical specialist who may sign each certification (SD, SI, WUP, RC,1), the technical specialist should only certify parts for which they are technically competent. II. Certi jication. o, f Design A) Collection, Storage.-TrealmCnt System Check the appropriate box ❑ Existing facility without retrofit (SD or WUP) Storage volume is adequate for operation capacity; storage capability consistent with waste utilization requirements. ❑ New. expanded or retrofitted facility (SD) Animal waste storage and treatment structures, such as but not limited to collection systems, lagoons and ponds, have been designed to meet or exceed the minimum standards and specifications. Name of Technical Specialist (Please Print): Affiliation: Address(Agency): Phone No.: Signature: Date: B) L2nd Application Site (VVUP) The plan provides for minimum separations (buffers); adequate amount of land for waste utilization; chosen crop is suitable for waste management; hydraulic and nutrient loading rates. Name of Technical Specialist (Please Print): Affiliation: Address(Agency): Phone No.: Signature: Date: . Q Rupoft' Controli t gni ExteriorLoIA Check the appropriate box ❑ Facility without exterior lots (SD or WUP or RC) This.facility does not contain any exterior lots. ❑ Facility with ggerjar sots (RC) Methods to minimize the runoff of pollutants from loun.ving and heavy use area have been designed in accordance with technical standards developed by MRCS. Name of Technical Specialist (Please Print): Affiliation: Address(Agency): Phone No.:. Signature: _ __— _ _ _ — Date: A«'C -- .Ianu2ry 1,1997 2 D). �Pfflcat_io r and Handling 4uipm Check the appropriate box a Existing or expanding- facility with exi5ting waste applicati u' (WUP or I) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can -cover the area required by the plan at rates not to exceed either the specified bydraulic or nutrient loading rates, a schedule for timing of applications has been established; required buffers can be maintained and calibration and adjustment guidance are contained as pan of /the plan). @' Ne,w,. expanded. or existing facility+ without existing, waste applicatis�n_egttilrtltertt far �pray irTiation. (I) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan. (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan). MI spreading not usingspray irrigation_ (WUP or 1) Animal waste application equipment specified in the plan has beenselected to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applications has been established; required buffers ean'be maintained; calibration and adjustment guidance are contained as part of the plan). Name of Technical Specialist (Please Print): M. Floyd Adapts Affiliation: M. Floyd Adams, P.E. Address(Agency): P.O. Box 1098, Kenansville, NC .28349 Phone No.: 910-296-1170 Signature: . o _ - Date: 31111 v . -E) d r Contr l Insect Control Nloftality hlanaiement and Emergencyti n Plan SI, WUP. RC or 1) The waste management plan for this facility includes a Waste Management Odor Control Checklist, an lnsmt. Control Checklist, a Mortality Management Checklist and an Emergency Action Plan. Sources of both odors and insects have been evaluated with respect to this site and Best Management Practices to Minimize Odors and Best Management Practices to Control Insects have been selected and included in the waste management plan. Both the Mortality Management Plan and the Emergency Action Flan are complete and can be implemented by this facility. Name of Technical Specialist (Please Print): Affiliation: Address(Agency): Phone No.: Signature: Date: F) Written Notice of New or Expanding Swine Faun The following signature block is only to be used for new or expanding swine farms that begin construction after June 21,1996. If the facility was built before June 21,1996, when was it constructed or last expanded I (eve) certify that 1 (we) have attempted to contact by certified mail all adjoining property owners and all property owners who own property located across a public road. street_ or highway from this new or expanding swine farm. The notice was in compliance with the requirements of NCGS 106-805. A copy of the notice and a list of the property owners notified is attached. Name of Land Owner: Signature: Name of Manager(if different from owner): Signature ANVC -- January 1, 1997 3 Date: Date: } S III. Certification of Installation A) _C41lection. Storage. Treatment Inslallatign New. expanded or retrofit d facility (SI) Animal waste storage and treatment structures, such as but not limited to lagoons'and ponds, have been installed in accordance with the approved plan to meet or exceed the minimum standards and specifications. For existing facilities without retrofits, no certi cation is necessary. Nance of Technical Specialist (Please Print): Affiliation: Address(Agency): Phone No.: Signature: _ _ - Date: B) Land VpliUtionSite (WUP) Check the appropriate box ❑ The cropping system.is in place on all land as specified in the animal waste management plan. ❑ Conditional Approval: all required land as specified in the plan is cleared for planting; the cropping'system as specified in the waste utilization plan has not been established and the owner has committe4-to establish the vegetation as specified -in the plan by (month/day/year); the proposed cover crop is appropriate for compliance with the wasteutilization plan. ❑ Also check this box if appropriate if the cropping system as specified in the plan can not be established on newly cleared land within 30 days ' of this certification, the owner has committed to establish afr interim crop for erosion control; Name of Technical Specialist (Please Print): Affiliation: Address(Agency): Phone No.: Signature: Date: This follosving signature block is only to be used when the box for conditional approval in 1I1. B above has been checked. I (we) certify that 1(we) have committed to establish the cropping system as specified in my (our) waste utilization plan, and if appropriate to establish the interim crop for erosion control, and will submit to DEM a verification of completion from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land Owner: Signature: Date:_ _ Name of I1lanager(if different from owner): Signature: Date: ANVC -- January I, 1997 4 C) Runofr C ritrols from xteri is (RC) Facility -with exterior lots Methods to minimize the run off of pollutants from lounging and heavy use areas have been installed as specified in the plan. For facilities without exterior lots, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation: Address(Agency): Phone No.: Signature: . Date: D) Application and Hand IJng Equinment Installation (WLTP or I) Check the aypropriare block U1 Animal waste application and handling equipment specified in the plan is on site and ready for use; calibration and adjustment materials have been provided to the owners and are contained as part of the plan. ❑ Animal waste application and handling equipment specified in the plan has not been installed but the owner has proposed leasing or third party application and has provided a signed contract; equipment specified in the contract agrees with the requirements of the plan; required buffers can be. maintained; calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. - ❑ Conditional approval: Animal waste application and handling equipment specified in the.plan has been purchased and will be on site and installed by (month/day/year); there is ad4uate storage to hold the waste until the equipment is installed and until the waste can be land applied in accordance with the cropping system contained in the plan; and calibration and adjustment guidance have been provided to the owners and are contained as pars of the plan. Name of Technical Specialist (Please Print): M. Floyd Adams_ Affiliation: M. Floyd Adams, 'P.E. Address(Agency): P.O. Box 1098► kenansville, NC 28M49 Phone No.: 910-296-1170 Sig The following signature block is onl}, to be used when the box for conditional approval in IH D above has been checked. 1 (we) certify that I (we) have committed to purchase the animal waste application and handling equipment as specified in my (our) waste management plan and will submit to DEM a verification of delivery and installation from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEW Name of Land Owner: Signature• _ Date: Name of Alanager(if different from owner): Signature:^ _ _ _ Date: E) Odor Control, Insect Control and Mortality Management (SD, SI.1�VUP. Rt or D Methods to control odors and insects as specified in the Plan have been installed and are operational. The mortality management system as specified in the Plan has also been installed and is operational. ?lame of Technical Specialist (Please Print): Affiliation: Address(Agency): Phone No.: Signature:_ _ . _ ."_Date:_ An'C -- January 1. 1997 Please return the completed form to the Division of Water Quality at the following address: Department of Environment, Health, and Natural Resources Division Of Water Quality Water Quality Section, Compliance Group P.O. Box 29535 Raleigh, NC 27626-0535 Please also remember to submit a copy of this form along with the complete Animal Waste Management Plan to the local Soil and Water Conservation District Office and to keep a copy in your files with your Animal Waste Management Plan. AWC -- January- 1, 1997 6 JUN-93-97 03:58 All EASTERN- AGRI-5-SYSTEMS I�10293 i 889 r. era a t ly. - `: ti�7 , . �� , , SIC?•,, ;Fyl`.r14�� :i k i "' •..fff 4 • • ,{ •�',♦ '� �"1 a�/ •F �� +�`•j}l��'•4}�"•� 'r4�.IL. .' y F�' .f '� -1��44 +'I.Y ^` ' .'f� .1�Lr"� � 1 �1 . h�/`!�4�RTY9 r%�i'' �T� '•�'t�'!}�'t�!.rj '� :;,, .T` L�•l: tn.,. .� 1 `'�!�. 5 •S % i, +}�' •S 1 yy �►i j • V77 'r7� ~ �il� 'iA, t •y.t el�'3'.; 1. �•,Ae'� ^ t.( • stye`+ ti, aS'." ," 7•+ ^ 4 �7 J�y_-a� .-.�y�i4'.',; ~w�•N�t�'i ^!'•1•;:1,,; K••.;ia, �r,�r �a'�•ry'/�.p/4'�'� *j4} Phi: 71Ffi`f'��iRr:ya��1'�i�,,} �(�{!A[,�rr►'�y�{� 'i?t,lylf�`r4J, a i i• , % '}7 �J'�h�•77;+q ► fti 5�5 �i �j 1ti.i5;ty5��; '.7•~i�'•�J1`h' ~ ax F'•a "FJS a�i'}3 •• r�,.�' �.. ��•+ TF. �>I.•�/S�1 i. �a;y . �.i�.- �' �,Ta� a �� 1yr• ti 1S�',,f';�-1 _+ �' ..f / ' • ''■ •�- 'fir rh'� y.1� ry�yi 'p,� 7 tit G,�,"h�:�A � ��{�■_j,�:�.+ - �+.+'� ..,. Y tiR`..J ..•' 1i%�ti f'•. 1^ Il. ),(S! •f3~; ' ..i i 1:4. 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Via- •r �� �' i�?'�. + v4 lk s � � �:'i ;s +'.z' ,'" rf:{-':i�•r�,_�; ,tie'. r y Et, � `,��r,��y , • 4 � f ' `��wf1P�a+•, . ,':..,y .�� ` :'f'�•'1'r ` �� '� `t�'�l � `-�� a�• 1�0.` .. �:� A s ,.I 4„,i � ' �%J i' r 7 -�' �'�tr � • < �'i�}' �y"'�� " i .J w+1 +,7�''Ir.i ,• �Y y t+�'r� . �r" ■f� '1 i�l'.j-ti #. I.k^F'_ S /-- L.17 Wc2e-r z - y, hfQw y, y x,? 1�7 ANIMAL WASTE UTILIZATION PLAN Producer: RAY BRITT REVISION Location: RT.1 BOX 152B ORRUM NC 28369 Telephone: 910-628-9277 Type Operation: Existing Farrow to Weanling Swine Number of Animals: 1200.00 sows (Designs Capacity) STORAGE STRUCTURE: Anaerobic Waste Treatment Lagoon APPLICATION METHOD: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Page: 1 ANIMAL WASTE UTILIZATION PLAN 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient -levels for different application methods are not the s acne . The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report• from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 1200 sows x 6.1 tons waste/sows/year = 7320 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 1200 sows x 5.4 lbs PAN/sows/year = 6480 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. Page: 2 1 ANIMAL WASTE UTILIZATION PLAN TABLE 1: ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ----- or ------- APPLY RESID. APPLIC METH N TIME 3248 1 WAB BH 5.5 275 0 1 275 I APR-SEP 3248 11 INOA II IBH6.1 1305 10 12.3 1701.5 APR-SEP 3248 2 BH 6.1 0 INOA 1305 116-73080.5I PR-SEP 3248 2 BH 5.5 275 0 6 ILY I I 13.650 APR-SEP 3248 SG 1 0 165 1-1 JALL I 1-50 13.3 1 SEP-NOV 3248 SG 1 0 1-2 JALL I 150 116.1 1805 SEP-NOV END I TOTAL16677 - Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. Page: 3 ANIMAL WASTE UTILIZATION PLAN TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specification 2.) TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ----- or ------- APPLY RESID. APPLIC METH N TIME END TOTAL 10 Indicates that this field is being overseeded (i.e, interplanted) or winter annuals follow summer annuals. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain to reach maturity, especially late in the season (i.e. April or May)• Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Page: 4 l ANIMAL WASTE IITILIZATION PLAN ** Acreage figures may exceed total acreage in fields due to overseeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: CROP CODE CROP UNITS PER UNIT BH SG HYBRID BERMUDAGRASS-HAY SMALL GRAIN OVERSEEDED TONS AC 50 50 TABLE 1 TABLE 2 TOTAL TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED 19.4 6677 0 0 19.4 6677 * BALANCE -197 *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Page: 5 l ANIMAL WASTE UTILIZATION PLAN *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1056 pounds of plant available nitrogen per year in the sludge. If you remove the sludge every 5 years, you will have approximately 5280 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 17.6 acres of land. If you apply the sludge to corn at the rate of 125 pounds of nitrogen per acre, you will need 42.24 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and Page: 6 I ANIMAL WASTE UTILIZATION PLAN amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract Field Soil Type Crop Application Rate (in/hr) Applic. Amount (inches) 3248 1 WAB BH 0.4 *1.0 3248 1 NOA BH 0.4 *1.0 3248 2 NOA BH 0.4 *1.0 3248 2 LY BH 0.4 *1.0 3248 ALL SG 0.4 *1.0 3248 ALL SG 0.4 *1.0 * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180.00 days of temporary storage and the temporary storage must be removed on the average of once every 5.00 months. In no instance should the volume of the waste be stored in your stracture be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION Page: 7 I WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. S. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 8 I WASTE UTILIZATION PLAN RE UIRED SPECIFICATION 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the Land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly inton water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 9 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage.ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when then metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five ( 5 ) years. 23. Dead animals will be disposed of in a manner that meets North Carolina requlations. Page: 10 ANIMAL WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm:TEN BRIDGES Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Environmental Management (NCDEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface wasters of the state from a storm event less severe than the 25- year. 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDEM upon request. Name of Facility (Please print) , Signature: Name of Manager(If Signature: : RAY BRITT Date: q-/� ZT7 - fferent from owner) : Date: Name of Person Preparing Plan: (Please print)David W. Hedgpeth Affiliation:NRCS Phone No. 910 739-5478 Address (Agency): 440 Caton Rd. Lumberton NC 28358 Signature: �� }a - - Date: ZzzLq-') Page: 11 Insect Control Checklist for Animal Operations Suurcc cause BMI's to Couiroi luseets Site Specific Practices ` Liquid Systems t:lu:h Clutters ACClnnulatiUtt of solids Flush system is designed and operated sufficiently to remove accumulated solids from utters as designed. Remove bridging of accumulated solids at discharge 1_ngouns and fits Gusted Solids 0 Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than G - J,inchcs over more than 30% of surface. Excessive Vegutalivc Decaying vegetation Zr Maintain vegetative control along !tanks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along %voices edge on impoundment's perimeter. leius Feud Spillage C7 Design. operate and maintain fetid systems bunkers and troughs) to minimize the accumulation of decaying wastage. Cl Clean up spillage on a routine basis (e.g., 7 - 10 clay interval during sumuncr; 15-30 day interval during winter}. 1-cud Stuff age • Accumulations of feed residues Cl Reduce moisture accumulation within and - around immediate periincter of Iced storage areas by insuring drainage away front site and/or providing adequale conlaimoent (c.g., covered bin for brewer's grain and similar high moisture grain products), Ci Inspect for and remove or break up acciuumlatcd solids in lilte:r strips around fecd storage as needed. AA11C - November 11, 1996, Page I Suurce Cause Anunai I lolding Areas • Accumulations of animal wastes ❑ anti feed wastage 17 Dry hiunure I landling • Accumulations of anintul wastes ❑ SyStcnts O ❑ DMPs to Control Insects Site Specific l'raclices Eliminate tow areas that trap moisture along fences and other locations where waste accumulates and disturbance by animals is minimal. Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (Le., inspect for and remove or break up accumulated solids as. needed). Remove spillage on a routine basis (e.g., 7 - 10 day interval during summer, 15-30 day interval during winter) where manure is loaded for land application or disposal. Provide for adequate drainage around manure stockpiles. Inspect for and remove or break up accumulated wastes in filter strips around stoc!.piles and manure handling areas as needed. Far mare infonumion contact the Cooperative Extension Service, Qepartmew of Entomology, Box 7613, North Carolina Slate I Inivcrsily, ltalcibh, NC, 27695-7613. Ah11C - Nuvcuiiwr 11, 1996, Pace 2 snarcc Swine Farm Waste Management Odor Control Checklist 11MI's to Minimize (ldnr• Site specific Practices I-anuNlead • swine production %clornmended elalive or wooded buffers; - best management practices; and common sense Anllllal uudy surlaces • I)irly nlanure-covereU anlmil Flour 5,11H."ICCS 0 Wei rllanure-covered floors 17 ,floors V clued floors; aterers located over slotled floors; © feeders at high end of solid floors; crape manure buildup from floors; L�! l lerfloor ventilation for drying t%Luurrc cullcc11011 1>11s • urine; 13 I,r uen1 manure removal by flush, pit recharge, • Partial nlicrobial decomposition scrape; ulcr loor ventilation Vcwilallnn cxhawl lulls • Volatile bases; _ F• I maintenance; Dust � rcicul air movement Indoor sill faces 0 Dust a • down between groups of animals; adlllves; dr covers; KIrLLL.11"I'lelivery downspoul extenders to feuder covers Fhoh Folks • Agitation of recycled lagoon Cl Flush tank covers; liquid %vllilc links are filling O li till roll lines to near bmtom ortallks %vilh Ili -siphon vents Flash alleys a Agilali(71rl during wastewaler _ floc -floor flush will) underfloor veutilalinn conveyance Pil Icclimge poinls 0 Agitation of recycled lagoon rX I -wend recharge tiles I near bnlloul o1'1)its lipoid while pits are filling with allli-sillhnll vents I.ik ziliuns a Agitation during stamp tank ❑ Sump tank covers filling and drawdown tllltsuk Illaiu ullleetion • Agitation during wastewmer Cl Box covers fir )111Ictioil boxes conveyance ANY IC - t,Invellber I f , 1996, Page Source Cause End of drainpipes ui . Agitation daring wastewater I lagoon conveyance BMPs to Minirnize Odor rge point of pipes underneath level Lagoon surfaces Volatile gas emissions; lagoon liquid capacity; • Biological mixing; cl lagoon slartup procedures; • Agitation wimum surface area-lo-volume ratio; Minimum agitation when.pumping; ❑ Me a ' i aeration; ❑ ro n�ological additives Site Specific Practices irrigation sprinkler . Iligh pressure agitation; 0 rl lc on dry days with little or no wind; nozzles a Wind drift ittimum recommended operating pressure; Pump intake near lagoon liquid surface; 13 Pump from second -stage lagoon Sl,uugc rued: ur basin • Partial microbial decomposition; ❑ Botloui or midlevel loading; surtaec . Mixing while filling; b ❑ 'tank cavern; • Agitation when emptying ❑ Basin surface orals of solids; ❑ Proven biological additives or oxidants Settling basal surface 0 Partial mi,;robial decomposition; ❑ Extend drainpipe outlets underneath liquid Mixing while filling; level; • Agitation when emptying ❑ Remove settled solids regularly Aianure, scurry or sludge . Agitation when spreading; ❑ Soil injection of slurry/sludges; spreader oletlels . Volatile gas emissions ❑ Wash residual manure from spreader after use; ❑ Proven biological additives ar oxidants Iinccivered manure, . Volatile gas emissions while ❑ Soil injection ofshlrry/sludges slurry or sludge on ficid drying ❑ Soil incarporalion within 48 hrs.; surfaces ❑ Spread in thin uniform layers for rapid drying; ❑ Prdven biological additives or oxidants Di:iid animals • Carcass decomposition IiY Proper disposition of carcasses Dead animal disposal 0 Carcass decomposition ❑ Complete covering of carcasses in burial pits; Pits O Proper locationlcnlnstrnctinn of disposal pits lncilw1wurs a lucomplele cunibuslion CI Secondary stack burners ANIOC - November 11. 1996, Page 4 Source Cause 11M1's to Minimize Odor Site Specific Practices Standing water aruund • Improper drainage; PI Grade and landscape such il►at water drains facilities . Microbial decomposition of away from facilities organic maser Haruure tracked atlo • Poorly maintained access roads VFann access road maintenance public roads from farm access Additional Information : Available From Swine 141auure lvluutagORCltt ; 0200 Rule[l]IMP Packet NCSI J. Cultnty Extension Center S+vine Production Farnl Potential Odor Sources and Remedies ; EBAE Fact Sheet NCSIJ - BAE Swine Production facility Manure Management: Pit Recilarge - Lagoon Treatment ; EBAE 128-88 NCSIJ - BAii Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment ; EBAE 129-88 NCSIJ - IiAE Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 NCSIJ - IiAE Calibration of Manurc and Wastewater Applicalion Equipment ; EBAE Fact Shcut NCSIJ - IIAE Controlling Odors from Swine buildings; Pill-33 NCSIJJ - Swine Extension Environmental Assurance Program ; NI'I'C Manual NC Pork Producers Assoc Options liar Managing Odor ; a report from the Swine Odor Task Force NCSIJ Agri Communications I`inISLInCU Coitcerns In Animal Manure Management: Odors anti Flies ; PRO107, 1995 Cunference Proceedings Florida Cooperative Extension AA1(l(; - tJuvcIIIIwr 11, 1996, Page 5 .t tIortahty Management tMethods (check which method(s) are being implemented) Burial three feet beneath the surface of the ground within 24 hours after nowledee of the death. The burial must be at least 300 feet from any flowing stream or public body of water. Rendering at a rendering plant licensed under G.S. 106-168.7 Complete incineration In the case of dead poultry only. placing in a disposal pit of a size and design approved by the Department of Agriculture Anv method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value -without endangering human or animal health. (Written approval of the State Veterinarian must be attached) DL _, nbe:r IS. ] yqh j r !F: �' . f -'a t?° •r s � a. ✓ S� '' ^'! � Jam. 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' . r ` •v.r• 'a{i _ thl. t ' L ?tt �}: r ,�/ T -�� - r v .`' ." r.xt i A '� • `"` �i'c',;1G s.Y; •• '� yy fs i f_yl�' Si-z4M {;.Y"'7 ,e�f�` /I%•�•� _,.; . �' f! � : � .�'4.4'i .q� tli�` f� i�vdRry r 1.If '' .• � -Tz. ' •`'-��,'.o EMERGENCY ACTION PLAN DIVISION WATER QUALITY 910 486-1541 EMERGENCY MANAGEMENT SERVICES 910 671-3150 ROBESON SOIL AND WATER CONSERVATION DISTRICT 910 739-5478 USDA -NATURAL RESOURCES CONSERVATION SERVICE 910 739-5478 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow - possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field - actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers - actions include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid, separators - actions include. a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. Page 1 i EMERGENCY ACTION PLAN E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible actions: a. Dig a small well or ditch to catch all seepage, put in a submersible pump and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. A. Did the waste reach any surface water? B. Approximately how much waste was released and for what duration? C. Any damage noted, such as employee injury, fish kills, or property? D. Did the spill leave the property? E. Does the spill have the potential to reach surface waters? F. Could a future rain event cause the spill to reach surface waters? G. Are potable water wells in danger (either on or off of the property)? H. How much reached the surface waters? 3. Contact appropriate agencies. A. During normal business hours, call your DWQ (Division of Water'Quality) regional office, 910 486-1541; after hours emergency number is 919 733-3942. Your phone call should include: your name, facility, phone number, the details of incident from item #2 above, the exact location of facility, the location of direction of movement of the spill, weather and wind conditions, the corrective measures that have been under taken, and the seriousness of the situation. B. If spill leaves property or enters surface waters, call local EMS, (Emergency Management Services) 910 671-3150. C. Instruct EMS to contact local Health Department. D. Contact CBS (County Extension Service) 910 671-3276, Robeson SWCD (Soil and Water conservation District) 910 739-5478, and USDA -MRCS (Natural Resources Conservation Service) 910 739-5478 for advice and technical assistance. 4. If none of the above can be reached call 911 or the Sheriff's Department 910 671-3100 and explain your problem to them and ask that person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair of problem to minimize off -site damage. A. Contractor Name: LOCKLEAR CONSTRUCTION CO. B. Contractor Address: 1253 JONESVILLE RD. FAIRMONT;NC_28340_ C. Contractor Phone: 910-628-7534 Page 2 EMERGENCY ACTION PLAN 6. Contact the technical specialist who certified the lagoon (USDA-NRCS, Consulting Engineer, etc.) A. Name: DAVID HEDGPETH B. Company: NRCS C. Address: 440 CATON RD. LUMBERTON,NC 28358 D. Phone: 910-739-5478 7. Implement procedures as advised by DWQ, and technical assistance agencies to rectify the damage, repair the system, and reassess the Waste Management Plan to keep problem with release of wastes from happening again. Other notes: Page 3 Swine Farm Waste Management Odor Control Checklist Source Cause IIMi's to Miuinlize n<tul- Site Specific I'raclices I'alnlstcaLi + S%vine production eVegewfivc or wooded buffers; W'Reconimended best management practices; - - IJP'�jood judgment and common sense Alilinal brnly surfaces • Dirty manure -covered aninials a' / floors Flour siirfae:es Wei uialmre-covered floors QK-- floors; "rers located over stalled floors; ;-r'e'eders at high end of solid floors; ffl' Scrape manure buildup from floors; 0 Unjerlloor ventilation for drying hlauure collection Ilits - . 1lriue; hrequent iltanum removal by Omit. pit recharge, • Partial microbial decomposition or scrape; Cl l crlloor ventilation Ventilalinn csllaust fans Volatile gases; f>I I" maintenance; Dust 131tieiit air movement Indoor sur faces Dust R' Washdown between groups of aninlais; n reed addilivt:s; ill Feeder covers; n i-rceEI tioivery twwnsllnut twenders 10 fi:eiler covers flush lanks • Agilalion of recycled lagoon I_] Flush tans: covers; liquid While tanks are filling O Extend fill lines to near halloni of tanks with anli-siplion vents 11m.11 alleys 6 Agimlion during wastewater 0 I htdcrflonr 1111Sh ►villl untlerlloor Willi liltinu conveyance N1 Iccll:ilge pillllls 0 Aghatlon ofrccyclud lagoon n I"Xicild recharge lilies 141 nCill' holloill ell pits li(ILlid %Ylllle plls are lilling Willi inlli-Slplinll VCI11S Lill billions + Agitation (hiring sump tank Cl Sump luck covers filling and drawiiown -(Tk i I .6-ai l colleclion • Agilalicia during wasteNwitcr rl Ilox covers Or ]illlctioll box4Y conveyance A:�I()(: - November 11, 1996, Page 3 Source Cause BMPs to Minimize Otlor Site Specific Practices Enid of drainpipes at • Agitation during wastewater ;�Oon discharge point of pipes underneath Iagoon conveyance liquid level Ltoon surfaces • Volatile gas emissions; 9I ,Proper lagoon liquid capacity; • Biological mixilig; "Correct lagoon startup procedures; • Agitation ❑ Minimum surface area -to -volume ratio; I-] Minimum agitation when,pumping; ❑ Mechanical aeration; ❑ Ifdven biological additives Irrigation sprinkler • high pressure agitation; nozzles • Wind drift iT I gate on dry days with little or no wind; ' tmtnn recommended operating pressure; [B Pump intake near lagoon liquid surface; 13 Pump from second -stage lagoon Swragc tank ur basin • Patlial tnicrobtal decomposition; ❑ Dottom or midlevel loading; suttacc . Mixing while filling; CO Tank covers; Agitation when emptying ❑ Basin surface mats of solids; ❑ Proven biological additives or oxidants SGttlulg basil sllrtacc • Partial inizrobial dcconipositlon; © Extend drainpipe outlets underneath liquid • Mixing while filling; level; • Agitation when emptying 13 Remove settled solids regularly Manure, starry or sludge • Agitation when spreading; ❑ Soil injection of slurry/sludges; spreader otllets • Volatile gas emissions ❑ Wash residual manure from spreader after tnse; ❑ Proven biological additives or oxidants Uncovered tttanure, • Volatile gas emissions while 0 Soil injection of shtrry/sludges slurry or sludge on field drying ❑ Soil incorporation within 48 hrs.; surfaces ❑ Spread in thin uniform layers for rapid drying; ❑/froven biological additives or oxidants Dead animals • Carcass decomposition Proper disposition of carcasses Dead aniulal disposal 0 Carcass decomposition ❑ Complete covering of carcasses in burial pits; Pits ❑ Proper location/ennstruction nl'disposal pits IJ261104101S • lttcutmpluc combustion 0 Secondary stack huruers A100C - Niwcunber 11, 1996, Page 4 Source Cause I1M1's to Minimize [Odor Site specific Practices Slanding water around . Improper drainage; Grade and landscape such that water drains facilities • Microbial decomposition of away from facilities organic matter h1anure tracked onto • Poorly maintained access roads Fame access road inaintenance public roads from farm access Additional Information : Swine Manure: Management ; 0200 Rule/BMP Packet Swine Production Fann Potential Odor Sources and Remedies ; EBAE Fact Sheet Swine Prodractiun Facility Manure Management: Pit Recllarge - Lagoon Treatment ; EBAI; 128-88 Swine Production facility Manure Management: Underfloor flush - Lagoon Treatment ; MAE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage ; EBAE 103-83 Calibralinn of Manure and Wastewater Application Equipment ; IMAE Fact Sheet Cunlrohing Odors from Swine Buildings ; Pill-33 Environmenmal Assurance Program ; 'NI,PC Mammal Oliduns for Managing Odor ; a report tom the Swine Odor Task Force Nuisance Coricenis in Animal Manure Management: Odors and Flies ; PRO107, 1995 Conference Proceedings Available From : NCSI1, County lixlensiem Cenler NCStJ - BA NCIM - BAH NCSII - BA NCS1J - HAH NCSI1 - BAli NCS1.1 - Swine Extensiun NC Polk Producers Assoc NCSH Agri Co mnunicaliom Hoch a Cooperative Exlension A&,IO(' - Novemubcr 11, 1996, Page 5 Insect Control Checklist for Animal Operations suarrcc Cause UMPs to Control Insects Site Sticcific Practiccs cuts 1:lrulr Guucrs Accumulation of solids CltWt system is designed and operatca sufficiently to remove accumulated solids from ners as designed. la' itcmove bridging of accumulated solids at discharge Lagouus and Pits Crusted Solids Maimain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 5 - Uathes over more than 30°/v of surface. I-xC&:"ive Vcge;tative . Decaying vegetation ti' Maintain vegetative control along franks of l ireawtla lagoons and other impoundments to prevent accumulation of decaying vegetative matter along waters edge on impoundment's perimeter. Fccdca� Feed Stueilue + t�eeel Spillage ACcttrrrttlatiorrS of feed residues Dry Sys(euus R Design, operate and maimain fecal systenrs bunkers and Iroughs) to minimize the lAeal'Inulation of decaying wastage. Clean upspillage on a routine basis (e.g., 7 - 10 day,Klerval during sunimer; I5-30 day interval winter). 47 Reduce moisture accumulation within and around iotntcdiatc perirncter of feed storage areas by insuring drainage away from site and/or providing adequate containment Z red trio fiat hretivcr's grain anal siruilar Iril;h ttare gain products). ect for and remove nr break up ae:cuannlatcd solids in filter strips around !beet sturagc as needed. AMIC - November lJ, 1996, Page I Suurec Cause i_ UMPs to Cantrut Insects Site Specific Practices Animal I loldinb Areas • Accumulations of animal wastes @'-lifiminate low areas that trap moisture along and feed wastage fences and other locations where waste accumulates and disturbance by animals is m al. Maintain fence rows and tilter'strips around animal Bolding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as, .needed). Dry Manure I landfing • ACCItlntllationS of animal wastes ❑ Remove spillage on a routine basis (e.g.. 7 - 10 Systems day interval during summer, I5-30 day interval daring winter) where manure is loaded for land application or disposal. ❑ Provide for adequate drainage around manure stockpiles. ❑ Inspect for and remove or break up accumulated wastes in filter strips around stoc!;piles and manure handling urexs as needed. For more inlonnation contact the Cooperative Extension Service, Departtnew of Entomology, Box 7613, North Carolina State I lniversity, Italeibli, NC, 27695-7613. AMIC - November 11, 1996, l'agc 2 \iortality Management Methods (check which method(s) are being implemented) J Burial three feet beneath the surface of the around within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. 4 Rendering at a rendering plant licensed under G.S. 106-168.7 Q Complete incineration In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture J Anv method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) KEEP THIS WITH YOUR CERTIFICATION AND OTHER WASTE MANAGEMENT RECORDS By January, 1997, all Carroll's company farms and grower farms will have a new addition in their waste treatment lagoons -- a LIQUID LEVEL_ INDICATOR. Though simple in design, this tool will go a long way in assisting all of us to better manage the liquid level in our lagoons. In order to complete the project this winter, Bruce Jones has been contracted by Carroll's Foods to install indicators on grower farms. Using survey equipment and a boat, Bruce will determine the lowest point of each dike and set the indicators at the correct elevation. The indicators will be located in the most visible area of the lagoon and close to the irrigation pump if possible. Each indicator will serve the following purposes: 1. SHOW THE MAXIMUM LIQUID LEVEL (This is the top pipe and is located below the 9 foot freeboard and 25 year 24 hour storm.) The newer indicators are painted red down to the maximum liquid level. If the liquid is in the RED, the farm is out of compliance. 2. SHOW THE HALFWAY POINT (This is the middle pipe and is 'I foot below the maximum level and I foot above the minimum or stop pumping level.) Waste management operators are encouraged to utilize this level for pumping during the spring and summer months. This will allow extra storage for periods of wet weather or extremely heavy rains. 3. SHOW THE MINIMUM LEVEL (Stop pumping). This pipe will be 2 feet below the start pumping elevation for most lagoons. Irrigating below this level will reduce waste treatment and can result in odors and less breakdown of solids. It is strongly recommended that all farms be at this level when going into the winter months. Like most other management tools, the liquid level indicator is no better than the person who uses it. If even one spill can be prevented, this effort will be worthwhile for the industry. 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I} :3s s'i'} k•, .T.A" NoA NoA'• . + Lea ��Sf+,►�! %� �^;s=' . o 4 •��.Y wa .� r. s� 3 � � am '.•cep • ' „`"'.ter cn Wan • ' ', , 4. �.t iT'-try{4i - "ik. !O Nob oA , SLY• +P h L �ei r L =P��.'� B 4 r1hf1111ik:.�q '� �B •"�' t -3 NoA � � -�� � J� NoA r WaB , p6be ;� � .. i�w g p ® LY h NoA WaB Ra 1k E (loins sheet 70) 1950WOFEEI t State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Ray Britt Ten Bridges Farm Inc. 4987 White Pond Rd E. Fairmont NC 28340 Dear Ray Britt: AIPA'"ftwow" rkial& NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT ANo !NATURAL RESOURCES April 9, 1998 RECEIVED WA i ER OUA11TY8,En, ON MAY 1 1 loop, Subject: Application No`'i7G47, Permitting Additional Information Request Ten Bridges Farm Inc. Animal Waste Operation Robeson County The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address the following by May 9, 1998: 1) Lagoon capacity documentation (design, as -built calculations, etc.). Be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter, must be submitted on or before May 9, 1998 or the Division will return your application as incomplete in accordance with 15A N_C.A.C. 211 .0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension Sincerely, �-Y tj " Sue Homewood Environmental Engineer Non -Discharge Permitting Unit cc: Fayetteville Regional Office, Water Quality Permit File P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Operator:Ray Britt County: Robeson Date: 03/20/93 Distance to nearest residence (other than owner): 1200.0 feet 1. STEADY STATE LIVE WEIGHT 0 sows (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. - 0 lbs 0 head (finishing only) x 135 lbs. = 0 lbs 1200 sows (farrow to wean) x 433 lbs. 519600 lbs 0 head (wean to feeder) x 30 lbs. - 0 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) - 519600 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume - 519600 lbs. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. SSLW= 1 CF/lb. SSLW Volume = 519600 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet ; "Owner requests no sludge storage. Sludge will be removed as needed." 4. TOTAL DESIGN VOLUME Inside top length 430.0 feet ; Inside top width 230.0 feet Top of dike at elevation 43.1 feet Freeboard 1.0 feet ; Side slopes 3.0 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 42.1 feet Bottom of lagoon elevation 32.1 feet seasonal high water table elevation e. feet 37.6 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 424.0 224.0 10.0 AREA OF TOP LENGTH * WIDTH = 424.0 224.0 AREA OF BOTTOM LENGTH * WIDTH = 364.0 164.0 94976.0 (AREA OF TOP) 59696.0 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 394.0 194..0 305744.0 (AREA OF MIDSECTION * 4) CU. FT. = AAREA TOP + (4-AREA MIDSECTION) + AREA BOTTOMO * DEPTH/6 94976.0 305744.0 59696.0 1.7 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 767360 CU. FT.. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 430.0 230.0 98900.0 square feet Buildings (roof and lot water) Length * Width = 0.0 0.0 0.0 square feet TOTAL ❑A 98900.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced. Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 519600 Lbs. SSLW * CF of Waste/Lb./Day * 180 days Volume = 126889 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons per CF Volume - 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 57691.7 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 6.8 inches / 12 inches per foot * DA Volume = 55631.3 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 126889 cubic feet 5B. 0 cubic feet 5C. 57692 cubic feet 5D. 55631 cubic feet TOTAL 240212 cubic feet 6. SUMMARY Total required volume 759812 cubic feet Total design volume avail. 767360 cubic feet Min. req. treatment volume plus sludge accumulation 519600 cubic feet At elev. 39.4 feet ; Volume is 524013 cubic feet (end pumping) Total design volume less 25yr-24hr storm is 711729 cubic feet At elev. 41.4 feet ; Volume is 701825 cubic feet (start pumping) Seasonal h' h water tab elevation 0.0 feet 7. DESIGNED BY: APPROVED DATE: �%/ ZDATE 93 NOTE: SEE ATTACHED WASTE UTILIZATION PLAN w��l.�►NCB C-oHco- 5UIL,b1KC PRb INV�t�T or- \-t- r �I g - PIPE T\-rP►C-AL Vkt:W or- h orate sTA(Pirz- L �Acc © 0N) S��s't'It-:- W1 MULE_ PLV& at-slCsN goTTo� �L1=V To P u1 Ib-*{/? � Taff � L Dgs lC N S�aQAC�� ..�•z.i y% 5t �tO 4 1� Ij LfiC ooN DC- -tH ZDTTow, ELF: V. *0-1 7Z /1 A;��l.,a L 1j, SETrLt-D 'To? 01= -L�3jL .1) rK EF- ti � v