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Murphy—Bro Vr it LLC PO Drawer 856 2822 Hwy. 24 West Warsaw, INC 28398 Tel: 910-293-3434 Fax:910-293-3138 July 5.2012 Aquifer Protection Section NCDENR, DWQ Fayetteville Regional Office 225 Green Street Suite 714 / Systel Bldg. Fayetteville, NC 28301-5043 Subject: Burial Site Map for Farm 5702; Fac. No.: 78-29 Robeson County DENR.-FRO JUL 1 1 2012 DWo Enclosed please find a copy of the map of the burial site for the above -mentioned facility where on June 30. 2012, twenty (20) sows were buried in accordance with the facility's CAWMP and the NCDA&CS Veterinary Division's Statutes and regulations. This was due to extreme heat and the overflow of normal mortality pickup service at this facility. Please place in the appropriate files - If you have any questions regarding this matter, please do not hesitate to call me at (910) 293-3434 ext. 5363. Sincerely, Kevin Weston. CID Environmental Compliance Cc: Murphy -Brown, LLC Files t P1 4611171M 11111111 x. i% , . t • ;, ,, -t t lo. -1 , , I 'i I , I L in. � tapol 14, 0 1)pI lj� la'., 4, Tol MRS",vf JII of. 1 IN . . k `0 kv 4 JI to e,*u v kt 00 ld, will o1g, 41 No .0 41 to o 1, "k• Co. ot ,,4 lo o 711 oo� Z it �S 'oI -I L 111111:41 4 111"JiI N lo tt% iI o X N�, , t,r t7 t11 lAl olp %:'I J IF If lo, �om Iot Id. j 7 limoloo 1" T t oti I -, I. I I . 4 4 lo`j�4. { *% o. IP ol, 14, 4 I A. , % r.q F or I, r." " I : * " I . . . , f. �o r.A lo pt 10 41 4 or 5 II .11 44 Al I " to t 70 4 'L III' I, ol. Ilk .1 4p .... I. .... L".. J e. I . ..... .. lk, .. .. . ly 'AAM �l4 . �: 1 0 d.A. A PI . , 1, 0 1 4 To 41 n Murphy -Brown, LLCI RFC i.PR 0 8 20 LIZATION PLAN Grower(s): Murphy -Brown Farm Name: Farm 5702, Farm Capacity: Farrow to Wean 2400 Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 0 Storage Structure: Anaerobic Lagoon Storage Period: >180 days Application Method: Irrigation 2822 Hwy 24 West P.O. Box 656 Warsaw, NC 28398 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of a RECEIVED 1 DENR I DWO A0UIFER-RRnTrrT1nN SFCTION APR 0 6 ?Ogg This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, f$, tons, etc.): Capacity Type Waste Produced per Animal Total 2400 Farrow to Wean 3212 gal/yr 7,708,800 gal/yr Farrow to Feeder 4015 gal/yr galtyr Farrow to Finish 10585 gal/yr gal/yr Wean to Feeder 223 gal/yr galtyr Feeder to Finish 986 gal/yr galtyr Total 7,708,800 galtyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Capacity Type Nitrogen Produced per Animal Total 2400 Farrow to Wean 5.4 Ibstyr 12,960 Ibstyr Farrow to Feeder 6.5 Ibs/yr ibs/yr Farrow to Finish 26 lbstyr Ibstyr Wean to Feeder 0.48 Ibs/yr lbstyr Feeder to Finish 2.3 lbs/yr Ibs/yr --d Total 12,960 lbstyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 56.91 Total N Required 1st Year: 17073 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 17,073.00 Total Nitrogen Produced by Farm: 12,960.00 Nitrogen Balance for Crops: (4,113.00) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 Area Specifications irrigatedReception Tract Field Soil Ist Crop Time to Ist Crop Ut Crop Lbs N/Ac Lbs N Total lbs N'2nd AcroaVe TyVe Code Apply laid lbs NIUmit Ftesiclual ./Ac Utilized Crop 71mato 2n—d-crop 2nddrvsp-�NfAc Lbs N Total Ibs N Coda Apply Yield Ibs N/Unit Residual /Ac I-Mlizad �0��7��'■E�70o0iE�©E�T�000�� ++ � v�� o�� ■ o���� � -� �� not � � ��� 3(a) of 8 FieldReception Area Specifications Tract Irrigated soil Ist Crop Time to IstCrop IstCrop LbsNfAc Lbs N Total lbsLOOM r :. .: .. • . r . r r ... . . : r r r r 3(b) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 lbs N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N / ton C Hybrid Bermudagrass - Hay 50 lbs N / ton D Corn - Grain 1.25 lbs N / bushel E Corn - Silage 12 lbs N / ton F Cotton 0.12 lbs N / lbs; lint G Fescue- Grazed 50 lbs N / ton H Fescue - Hay 50 lbs N / ton Oats 1.3 lbs N / bushel J Rye 2A lbs N / bushel K Small Grain - Grazed 50 lbs N / acre L Small Grain _ Hay 50 lbs N I acre M Grain Sorghum 2.5 lbs N / cwt N Wheat 2.4 lbs N / bushel O Soybean 4.0 lbs N / bushel P Pine Trees 40 lbs N 1 acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/ /animal Farm Total/ r 2400 Farrow to Wean 0.84 2016 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 0 Feeder to Finish 0.36 0 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2016 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 10080 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 33 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 80.64 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. `This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. W:iIK Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Croce_ inlhr * inches 2520 1 Pocalla C 0.45 1 2520 2 Pocalla C 0.45 1 2520 3 Pocalla C 0.45 1 2520 4 Pocalla C 0.45 1 2520 5 Pocalla C 0.45 1 2520 6 Pocalla C 0.45 1 2520 7 Pocalla C 0.45 1 2520 8 Pocalla C 0.45 1 2520 9 Pocalla C 0.45 1 2520 10 Pocalla C 0.45 1 2520 11 Pocalla C 0.45 1 2520 12 Pocalla C 0.45 1 2520 subl Pocalla C 0.45 1 2520 sub2 Pocalla C 0.45 1 6of8 Additional Comments: Subfields indicate areas that will be applied to using an aerway applicator. All land must be cut for hay. 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Farm 5702 Owner: Murphy -Brown Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that 1 must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Signature: Name of Manag� J if Signature: Name of Technical Specialist: Affiliation: Address: Signature: Murphy -Brown Brent from owner): �Qtfid kaf dui A Krain Westerbeek Murphy -Brown, LLC. 2822 Hwy 24 West, PO Drawer 856 Date :. NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist`. Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 15 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels, pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 TV EN V !,. ! NMI 4 -7 pt t< Z�A W. . . . . . . . . . —N, nN 0,3.4 L"n- " V011i, , fw 61 "T iL 5N, I X-1 5�6 . Ic jj 5. W, 9 RIM, 'em �211 Fl 2aq 7 MO PIN a`i9� ram"1 WE pte, p,- 7IN 06� 41NtF�Wws- 'N Z ik I-rr tvr .71 YRt Landowner/Operator Name Address Telephone Table 1 - Field Specifications Approximate Maximum Useable Size Field of Field Number (acres) Sheetl IRRIGATION SYSTEM DESIGN PARAMETERS Murphy -Brown Farm 5702 PO Box 856 Warsaw, NC 28398 (910) 293 3434 Soil Type Slope % Crop(s) County: Robeson Date: 12/9/2005 Maximum Maximum Application Application per Irrigation Rate Cycle (In/hr) (inches) Comments Sheet2 TABLE 2 - Travelling Irrigation Gun Settings Make, Model and Type of Equipment: 3" and 3.7" Travellers ; Nelson 150 guns Travel Application TRAVEL LANE Wetted Nozzle Operating Operating Speed Rate Effective Effective Diameter Diameter Pressure Pressure Are Hydrant No. (ft/min) (in/hr.) Width ft. Len th ft feet inches at Gun(psi) at reel(psi) Pat#em Comments - Acres per pull 1 3.61 0.51 252 858 284 1.18 60 100 330 6.20 2 3.61 0.51 220 765 284 1.18 60 100 330 4.99 3 3.61 0.51 220 604 284 1.18 60 100 330 4.18 4 3.61 0.51 220 491 284 1.18 60 100 330 3,61 5 3.61 0.51 220 695 284 1.18 60 100 330 4.64 6 3.61 0.51 220 328 284 1.18 60 100 330 2.79 7 3.61 0.51 252 206 284 1.18 60 100 330 2.43 8 3.61 0.51 252 412 284 1.18 60 100 330 3.62 9 3.61 0.51 252 305 284 1.18 60 100 330 3.00 10 4.33 69 180 252 284 1.18 60 100 220 1.71 11 3.61 0.51 220 530 284 1,18 60 100 330 3.81 12 3.61 0.51 252 475 284 1.18 60 100 330 3.99 44.97 89.94 Sheets IRRIGATION SYSTEM DESIGNER Name: Kraig Westerbeek Company: Murphy - Brown Address: P.O. Box 759 Rose Hill, NC 28458 Phone: 910-289-2111 Required Documentation The following details of design and materials must accompany all irrigation designs: 1. A scale drawing of the proposed irrigation system which includes hydrant locations, pipelines, thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainline and lateral pipe sizes. 4, Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system 6. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. Manufacturer's specifications for the irrigation pipe and/or USDA-NRCS standard for IRRIGATION WATER CONVEYANCE. 8. The information required by this form are the minimum requirements. It is the responsibility of the designer to consider all relevant factors at a particular site and address them as appropriate. 9. krigation pipes should not be installed in lagoon or storage pond embankments without the approval of the designer. NOTE: A buffer strip of 25' or wider must be maintained between the limits of the irrigation system and all perennial streams and surface waters per NC Statutes. Sheet7 CALCULATIONS Sprinkler Specifications Sprinkler Type: Nelson 150 Nozzle Size: 1.18 inches Sprinkler Pressure: 60 psi Flowrate(GPM): 225 gpm Wetted Diameter: 284 feet *90% of manufacturer's charts Lane Snacinas Desired Spacing (%): 70 % Design Spacing(feet): 198.8 *PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20, Actual Spacing (feet): 200 feet Actual Spacing {%): 70 % Application Rate Application Rate =(96.3xFlowrate)/(3.1415x(.9xradius)squared) Design App. Rate = 0.42 in/hr 300 degree arc = 0.51 in/hr 220 degree arc = 0.69 in/hr 180 degree arc = 0.84 in/hr Traveller Speed Travel speed = 1.605 x Flowrate / Desired application amount x Lane Spacing Desired app. (in.) = 0.5 inches 300 degree arc = 3.61 fUrnin 220 degree arc - 4.33 ft/min 180 degree arc = 7.22 ft/min Mainline Velocity Velocity = .408 x Flowrate / pipe diameter squared feet/sec.— "'For buried pipelines, velocity should be below 5 feet per second Pipe size: inches Velocity= tfDIV/O! ft/sec. Page 1 Farm 5702 Scale: 1 "= 400' T 1� Total Field = 20.21 Ac. a � 8 u Hog Houses and E_ogoon IT Well w1100' offset S 3 4 as n � 1 Total Field = 36.71 Ac. a Acreage calculations Pull No. Width Length Start stop Total Acres 1 252 858 0.68 0.56 6.20 2 220 765 0.625 0.505 4.99 3 220 604 0.625 0.505 4.18 4 220 491 0.625 0.505 3.61 5 220 695 0.625 0.505 4.64 6 220 328 0.625 0.505 2.79 7 252 206 0.68 0.56 2.43 8 252 412 0.68 0.56 3.62 9 252 305 0.68 0.56 3.00 10 180 252 0.39 0.28 1.71 11 220 530 0.625 0.505 3.81 12 252 475 0.68 0.56 3.99 44.98 TM 28.85 16.13 Murphy -Brown, LLC 12/9/2005 2822 Hwy 24 West P. O Box 856 Warsaw, NC 28396 NUTRIENT UTILIZATION PLAN Grower(s): Murphy -Brown Farm Name: Farm 5702 (1,70a) RECEIVED County: o°i^ Farm Capacity:' VAY o $ Farrow to Wean 2400 2C�6 Farrow to Feeder I -FA Farrow to Finish *rrEUILLERMONALOFFiCE Wean to Feeder Feeder to Finish 0 Storage Structure: Anaerobic Lagoon Storage Period: >180 days Application Method: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ff, tons, etc.): Capacity Type Waste Produced per Animal Total 2400 Farrow to Wean 3212 gal/yr 7,708,800 gal/yr Farrow to Feeder 4015 gal/yr gal/yr Farrow to Finish 10585 gal/yr gal/yr Wean to Feeder 223 gal/yr gal/yr Feeder to Finish . 986 gal/yr gal/yr Total 7,708,800 gall AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced per Animal Total 2400 Farrow to Wean 5.4 Ibs/yr 12,960 lbs/yr Farrow to Feeder 6.5 Ibs/yr Ibs/yr Farrow to Finish 26 Ibs/yr Ibs/yr Wean to Feeder 0.48 Ibstyr Ibstyr Feeder to Finish 2.3 Ibs/yr lbs/yr Total 12,960 Ibstyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 56.91 Total N Required 1st Year: 17073 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 17,073.00 Total Nitrogen Produced by Farm: 12,960.00 Nitrogen Balance for Crops: (4,113.00) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 Reception Area SpecificatIons T(act Field IrrigatedTime .. .. .. .. _ Residual ._ N/Unit Residual /Ac Utilized ���■■i� �� �� ■■� �■ �� �■■■iR �■■� �� � �� �� �■ �� �� ��■ �� ■ice �� 3(a) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere With stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 lbs N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N / ton C Hybrid Bermudagrass - Hay 50 lbs N / ton D Corn - Grain 1.25 lbs N / bushel E Corn - Silage 12 lbs N / ton F Cotton 0.12 lbs N / lbs lint G Fescue- Grazed 50 lbs N / ton H Fescue - Hay 50 lbs N I ton I Oats 1.3 lbs N / bushel J Rye 2.4 lbs N / bushel K Small Grain - Grazed 50 lbs N / acre L Small Grain - Hay 50 lbs N / acre M Grain Sorghum 2.5 lbs N / cwt N Wheat 2.4 lbs N / bushel 0 Soybean 4.0 lbs N / bushel P Pine Trees 40 lbs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PA /animal Farm Total/ 2400 Farrow to Wean 0.84 2016 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 0 Feeder to Finish 0.36 0 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2016 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 10080 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 33 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 80.64 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop_ If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. `This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr * inches 2520 1 Pocalla C 0.45 1 2520 2 Pocalla C 0.45 1 2520 3 Pocalla C 0.45 1 2520 4 Pocalla C 0.45 1 2520 5 Pocalla C 0.45 1 2520 6 Pocalla C 0.45 1 2520 7 Pocalla C 0.45 1 2520 8 Pocalla C 0.45 1 2520 9 Pocalla C 0.45 1 2520 10 Pocalla C 0.45 1 2520 11 Pocalla C 0.45 1 2520 12 Pocalla C 0.45 1 2520 subl Pocalla C 0.45 1 2520 sub2 Pocalla C 0.45 1 6of8 Additional Comments: Subfields indicate areas that will be applied to using an aerway applicator. All land must be cut for 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Farm 5702 Owner: Murphy -Brown Manager: Owner[Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown Signature: Name of Manag Signature: Afferent from owner): 3CLO11 MarlI A Name of Technical Specialist: Kraig Westerbeek Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 T Signature: Date 8of8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing himlher the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to Flooding (See "Weather and Climate in North Carolina" for guidance). Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Wastelnutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 us woo w 14 ISO TO n(4 VIN. A oh AhiWpma k —Wt too —0-Mummax A., Root' 1 14 J� 1121 KI14 pin It P�poy, X 4, TWO V du .1 11 '14 Maa's MA �`-.i4�,:� t " I -Kl� I . - -,p - I I" j " ;V A v XIC, r'•, N sp, t a 1W- W" uY- h, Ov, *J —0 4.,2 ANN �,a7r". - NOW, N9 �4' 2,p AT pyl look 4' At. It P iIk Oty Mb -;4T -,r, V"m W,715"Ae�' 4ft, . a. 4,44 g -on I yaw ,g AX JI: % WS I' f Jk V 4�&P, 1902 4— W�! lXt, 44 'K :� A ak ���r pig zm.� Ov, Jr d6i 1�mmx t` 0.- Sheet1 IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Murphy -Brown Farm 5702 Address: PO Sox 856 Warsaw, NC 28398 Telephone: (910) 293 3434 Table 1 - Field Specifications Approximate Maximum Useable Size Field of Field Number (acres) Soil Type Slope % Maximum Application Rate Crop(s) (Inlhr) County: Robeson Date: 12/912005 Maximum Application per Irrigation Cycle (inches) Comments S �- Sheet2 . TABLE 2 - Travelling Irrigation Gun Settings Make, Model and Type of Equipment: 3" and 3.7" Travellers ; Nelson 150 guns Travel Application TRAVEL LANE Wetted Nozzle Operating Operating Speed Rate Effective Effective Diameter Diameter Pressure Pressure Arc Hydrant No. (ft/min) (in/hr.) Width(ft.) Length(ft) (feet) (Inches) at Gun(psi) at reel(psi) Pattern Comments - Acres per pull 1 3.61 0.51 252 858 284 1.18 60 100 330 6.20 2 3.61 0.51 220 765 284 1.18 60 100 330 4.99 3 3.61 0.51 220 604 284 1.18 60 100 330 4.18 4 3.61 0.51 220 491 284 1.18 60 100 330 3.61 5 3.61 10.51 220 695 284 1.18 60 100 330 4.64 6 3.61 0.51 220 328 284 1.18 60 100 330 2.79 7 3.61 0.51 252 206 284 1.18 60 100 330 2.43 8 3.61 0.51 252 412 284 1.18 60 100 330 3.62 9 3.61 0.51 252 305 284 1.18 60 100 330 3.00 10 4.33 69 180 252 284 1.18 60 100 220 1.71 11 3.61 0.51 220 530 284 1.18 60 100 330 3.81 12 3.61 11 0.51 252 475 284 1.18 60 100 330 3.99 44.97 89.94 Sheets IRRIGATION SYSTEM DESIGNER Name: Kraig Westerbeek Company: Murphy - Brown Address: P.O. Box 759 Rose Hill, NC 28458 Phone- 910-289-2111 Required Documentation The following details of design and materials must accompany all irrigation designs: 1. A scale drawing of the proposed irrigation system which Includes hydrant locations, pipelines, thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainline and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system B. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. Manufacturer's specifications for the irrigation pipe and/or USDA-NRCS standard for IRRIGATION WATER CONVEYANCE, a. The Information required by this form are the minimum requirements. It is the responsibility of the designer to consider all relevant factors at a particular site and address them as appropriate. 9. Irrigation pipes should not be installed in lagoon or storage pond embankments without the approval of the designer. NOTE: A buffer strip of 25' or wider must be maintained between the limits of the irrigation system and all perennial streams and surface waters per NC Statutes. Sheet? CALCULATIONS Sprinkler Specifications Sprinkler Type: Nelson 150 Nozzle Size: 1.18 inches Sprinkler Pressure: 60 psi Flowrate(GPM): 225 gpm Wetted Diameter: 284 feet *90% of manufacturer's charts Lane Soacinas Desired Spacing (%): 70 % Design Spacing(feet): 198.8 'PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 200 feet Actual Spacing (%): 70 % Application Rate Application Rate =(96.3xFlowrate)1(3.1415x(.9xradius)squared) Design App. Rate = 0.42 inthr 300 degree arc = 0.51 inthr 220 degree arc = 0.69 inthr 180 degree arc = 0.84 inthr Traveller Speed Travel speed = 1.605 x Flowrate 1 Desired application amount x Lane Spacing Desired app. (in.) = 0.5 inches 300 degree arc = 3.61 fUmin 220 degree arc = 4.33 ftlmin 180 degree arc = 7.22 fitmin Mainline Velocity Velocity = .408 x Flowrate I pipe diameter squared feet/sec." "For buried pipelines, velocity should be below 5 feet per second Pipe size: inches Velocity= #DIV101 ft/sec. Page 1 Acreage calculations Pull No. Width Len th Start Stop Total Acres 1 252 858 0.68 0.56 6.20 2 220 765 0.625 0.505 4.99 3 220 604 0.625 0.505 4.18 4 220 491 0.625 0.505 3.61 5 220 695 0.625 0.505 4.64 6 220 328 0.625 0.505 2.79 7 252 206 0.68 0.56 2.43 8 252 412 0.68 0.56 3.62 9 252 305 0.68 0.56 3.00 10 180 252 0.39 0.28 1.71 11 220 530 0.625 0.505 3.81 12 252 475 0.68 0.56 3.99 89.96 28.85 16.13 Farm 5702 Scale: 1 =40V Total Field = 20.21 Ac. RECENED Waste Management Plan Changes MAY U 8 2CJD 08ffl-FAYEiiFVl,l.EREG 0MLOFRCE Facility S3- 16) 83-- S I W,11 Farm 1\1 9'1169 1 1SN �Oa This farms Waste Management Plan has made the following changes: Crop changes ® Wetted Acres ❑ Increased Acreage ❑ Decreased Acreage ® Changed Irrigation Design ❑ Change in Farm type ❑ Plan based on 3 Years On Farm Records ❑ Other Comments: 5- s- 0 G Date o=0 WAr,9Q� r Carroll's Foods Inc 7702 PO Box 759 Rose Hill NC 28458 Dear Carroll's Foods Inc: Michael F. Easley, Governor William G_ Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W, Klimek, R. E., Director Division of Water Quality October 1, 2004 OCT 15 2004 pENR-FAYETiE LLEREG101KOi{iCE Subject: Certificate of Coverage No. AWS780029 7702 Swine Waste Collection, Treatment, Storage and Application System Robeson County On June 11, 2004, the North Carolina Division of Water Quality (Division) issued a revised State General Permit for swine facilities. The General Permit was issued in accordance with the directive of Senate Bill 733 (Session Law 2003-28). In accordance with your application received on February 13, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Carroll's Foods Inc, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG 100000. The issuance of this COC supercedes and terminates your previous COC Number AWS780029 which expires October 1, 2004. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the 7702, located in Robeson County, with an animal capacity of no greater than an annual average of 2400 Farrow to Wean swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Since this is a revised State General Permit, it contains new requirements in addition to most of the conditions contained in the previous State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pqy careful attention to the record kegpin; and monitoring conditions in this permit. Aquifer Protection Section — Animal Feeding Operations Unit 1636 Mail Service Center, Raleigh, North Carolina 27699-1638 Phone: 919-733-3221 1 FAX: 919-7154W I Internet: h2o.enr.state.nc.us An Equal OpportunitylAffirmative Action Employer — 50% Recycledll0% Post Consumer Paper NorthCarohna Naturally If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Duane Leith at (919) 715-6186. Sincerely, for Alan W. Klimek, P.E. Enclosures (General Permit AWG100000) cc: (Certificate of Coverage only for all cc's) Fayetteville Regional Office, Aquifer Protection Section Robeson County Health Department Robeson County Soil and Water Conservation District Permit File AWS780029 APS Central Files NI/24I2003 20:33 9102765637 RCOLLINS K ��. �-,. c.uu� tc • ccrr� i-� 11ttCSJLL' ti h UUVb PAGE 14 NO.404 P.14 PLAN OF ACTION(Poaa) FOR HIGH FREEBOARD AT ANIMAL FACILITIES Ftedtfty Number 78.29 cou*: Foolflty Name: 7702 Certifled Operator Nama: A46949&Ppsrftr Number: t.' Current liquid level(*) In fnalhas as measured from the r-wren liquld lev* In the lagoon to the lowest point on the top of mB darn for lagoons without 011"ya; and torn the current liquid level In the lagoon to the boftm of tfle spllhvoy for lagoons with apillweys. Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Laopon Nor WID: 7702 SplIWay(Y or N)r N Level(Inches): 2. Choolk all applicable Remy 1.010 level is within the designed structur4l fiseboaro elevations of one a more structures. Five and 30 day Plane of Action are attached. Hydraullo and agronomic bidencas are within acceptable ranges. X Liquid Tavel fa within the 26 year 24 hour stami slevatiorls fir ore or more lttru. A 30 day Plain of Action Is lltttiched. Agronomic balance Is within a mspwble range. Waste is to be pumped and hauled to oN site lorardons. Bolume and PEW content of waab to be pumped And hauled is reiterated In section III tables. Included within this plan Is a fret of th■ proposed sltas whit related facility murnbers, number *f scree and receiving crop Informstlon. Contact and secyre approval from the DWO prior to transfier of wdate to a site not caveted In the fecility'a CAWMP. Operation will be partially or fully depopulated. "Atteoh a complete schedule with corresponding animal units and dates fro clepopulelfon V anlmals are to be moved to another pwmltted facility, provide feollity number, lagoon twWart lavele and hard population far the receiving fbdkty 3. Earliss# possible date to begin land application of waste: --��5 AA /3 1 heraby aw t$I that l heve reviewed the Infofmallon iiatod above and Included within the attaChed Place of Action, and to the best of MY kncwiedge and sbllltY. the Iffformation le a =mb and conent, gr Fealilty Owner/Manager (prim Doc Faoil D+Mner�Meneeer i'eign�ro) - - 0,�/24/2003 20:33 9102765637 RCOLLINS PLAN OF ACTION MCA) FOR HIGH FREE130AFM AT ANIMAL FACILITIES 30 DAY DRAW DOVM PEW00 I. TOTAL PAN TO BE LAND APPUL93 PER WASTE BTRUCYUR! 1, Structure NamelfdenMer (LOX 7702 2, Current Ilquld volume in 25 yrJ24 hr. storm storage & structural freeboard a, current liquid level aonording to marker b. designed 25 yrJ24 hr. storm 8 etructural frimboard c, line b - line a (Inches In red zone) = d. (up of dike surface area ao=ding to design (area at below structural freeboard elevation) a. line dl 2 x line d x 7.48 gaItnrW 3. Prolamed volume of waste liquid produced daring drew down period f. temporary storage perloO R=rdirr9 to structural design PAGE 15 P.15 18.0 Inches 9.0 Inchee 1.: Inches �sa>ga fe e0WA gallons t SO days g. volume of waste produced according to structural design 253T79 ii' n. currant hard # 2400 certified herd # 24U0 actual waste produced = currant nerd # x line g = 253779 fe �.r certified trend # I. volume of gnash water awarding to structural design j, excess rainfall over evaporation according to design r, (lines h + I + )) x 7.48 x 30 derma to 4. Total PAN to be land s!pplied dudna draw down perlod 1. current waste analysis dated 1812053 m. ((lines e + 01000) x line I = REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE. (Click on the nag Structure tab shown 10614W) PoA (30 Day) 2121l00 0 3 87500 ft' 42W1 gallons 2, Ibs11000 941. 113&4 lbs. PAN UI24J2003 20:33 9102765637 RCOLLINS PAGE 16 NO.404 P.16 IL TOTAL POUNDS OF PAN STORED VMIN SMUCTUIiAL, MER13OMW AND/OR 26 YRJW HR, STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILrn T . Structure iD: 7T02 2. Structure ID: 3. Structure ID: 4. StrUcture ID: 5. 3trudure ID: 6, Structure 113: fine r'n a 1135,E lb PAN Ime m = Ib PAN line rn = Ib PAN line m = lb PAN line m = lb PAN line m = Ib PAN 0, I1nw4+2+3+4*5+0= 1135.4lbPAN Iq. TOTAL PAN SA4ANCI! REIIQAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOWN PERIOD. DO NOT LIST FIELDS TO WHICH PAN_CANNOT BE APPLIED DUNG RJIS 30 DAY PERID c. td # p, field # q. erop - r. acres s. remaining Ifs L TOTAL PAN u, appilmdan window 2 PAN balanoe WANCE FOR (lbleaei FM (Iba.) aalumn rx a 25201 1 Bermuda 40.00 225.w e000.0 Mat act State currant cm ending aoalegtion date or next emn aodiration beoinnina date for available receiving crops dyrin® 30 day draw clown perfod. v, Total PAR available for all fields (sum of column t) = 9000.0 lb. PAN IV. FACILITY'S P" OVERALL PAN BALANCE w. Total PAN to bm land applied (IIIIe A from section IQ = 1135.4 Ib. PAN PGA (30 Gay) 2/21100 03/24/2e03 20:33 9102765637 RCaLLINS 1 inn , Gti. r-L J.3 a4L •deer l.►vgvjLL, J r wi-:) PAGE 17 M.404 N.17 x. Crop's romainitta PAN balance (lira v from section hl) .D lb. PAN y, Qvarall PAN valance (w - r) : 1b, PAN Rine Y must show as ■ dsflcit. If line y does not show an it defeat, list course of action here Including purnp arc haLA. &PuputaHen, herd reduction. etc. For pump & houl end hard reduction options, rmIculate new PAN baseQ on new Inlbrmeatlon. if now fields are to be ftlgded qa an option for lowering Iagoon level, add these fields to the PAN balance table Arid racaloulate the overall PAN balance. It animal waste is to be hQuW to mother pwMftad facility, provide 11iformsUon regarding ft hand population and lagoon freeboard lavels at the PoA (30 day) 2121/00 Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such. a request is made within 30 days, this COC shall be final and binding_ This facility is located in a county covered by our Fayetteville Regional Office.- The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact 7 R 7oshi at (919) 733-5083 ext. 363. Sincerely, zd4zl- for Alan W. Klimek, P.E. Enclosures (General Permit AWG 100000) cc: (Certificate of Coverage only for all cc's) Fayetteville Regional Office, Water Quality Section Robeson County Health Department Robeson County Soil and Water Conservation District Permit File AWS780029 NDPU Files Carroll's Foods Inc 7702 PO Box 759 Rose Hill NC 28448 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E., Director Division of Water Quality May 1, 2003 Subject: Certificate of Coverage No. AWS780029 7702 Swine Waste Collection, Treatment, Storage and Application System Robeson County Dear Carroll's Foods Inc: On April 28, 2003, the North Carolina General Assembly ratified Senate Bill 733 which directs the Division of Water Quality (Division) to extend the expiration date of the Swine Waste Operation General Permit AWG100000. Therefore, the General Permit has been re -issued by the Division to extend the expiration date to October 1, 2004. During the period of this extension the Division will be working with all interested parties on the development of a new version of the Non -Discharge General Permit. In accordance with your application received on February 13, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Carroll's Foods Inc, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. The issuance of this COC supercedes and terminates your previous COC Number AWS780029 which expired on April 30, 2003. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the 7702, located in Robeson County, with an animal capacity of no greater than an annual average of 2400 Farrow to Wean swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each I5 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until October 1, 2004. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property,v,4, III bE1+i�t Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Customer Service Center An Equal Opportunity Action Employer Internet http:/m2o.enr.state.nc.us/ndpu Telephone (919) 733-5083 Fax (919)715-6048 Telephone 1-877-623-6748 50% recycled/10% post -consumer paper WASI E UTILIZATION PLAN FOR Carroll's Food Inc. '7*7p2 AL LANE 116 James St. Laurinburg NC 28352 Andrews Farm August 4, 1993 Your animal waste utilization plan has been specifically developed for your 2400 FARROW TO WEAN SWINE_ operation. The plan is based on the soil types, crops to be grown, and method of application for your particular operation. The waste must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application and annual soil tests are encouraged so that all plant nutrients and lime can be balanced for realistic yield of the crops to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environ- mentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. The amount of available nitrogen for plant use is dependant on the method of application. Soil type is important due to different leaching potential and yield potential. Waste shall not be applied to land eroding at greater- than 5 tons per acre per year. Do not apply waste on saturated soils or on land when the surface is frozen. Either of these conditions may result in runoff to surface waters. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of the nutrients for crop production and reduce the potential for pollution, waste should be applied to a growing crop or not more than 30 days prior to planting. Soil incorporation of the waste will conserve nutrients and reduce odor problems. The acres needed to apply the animal waste are based on typical nutrient content for this type of facility. Annual acreage requirements may be more or less depending on the specific waste analysis report for your facility at the time of irrigation. C00101090058 -Your was to tit I IzatIori r,knri isv bnFed on 9.1,n f of Iowiiiq TABLE A. AMOUNT OF WASTE PRODUCED PER YEAR --------------------------------------------------------------------------- NUMBER OF : ;TONS WASTE PER ; TONS WASTE ; ANIMALS ; TYPE OF ANIMALS ; 1000 ANIMALS PER YEAR ------------;-------------------------------;----------------;-------------' 2400 ; FARROW TO WEAN 12800 ; 30720 ------------------------------------------------------------------------------ TABLE B. SUMMARY OF CROPS BY FIELD TRACT FIELD ; SOIL ACRES CROP ;CP,OPCC�DE ------------------------------------------ 2520 1 ; PoB ;40 HYBRID BERMUDAGRASS HAY : BH ----------------------------------------------------------------------------- TABLE C. SUMMARY OF CROPS, YIELD, AND NUTRIENT REQUIREMENTS BY SOIL TYPE _--------------------------_-------------------------_------------------------------- CROP ;SOIL;YIELD,UNITS;TOTAL N, kTOTAL P '. *TOTAL K ------------------------------;---------;---- ;------------------ ------ HYBRID BERMUDAGRASS HAY ;PoB '6.5 ;TONS :325 ;0 ;140 — 1.60 ----------------------------------------------------------------------------------- Total phosphate and potash amounts should be confirmed with a soil test. TABLE D. WASTE MANAGEMENT BY FIELD CROP;WASTE APPL: TYPE WASTE N ; COMM N; MONTHS TO APPLY TRACT ;FIELD; CODE; METHOD ; WASTE ; LB/AC ; LB/AC ; ANIMAL WASTE ------_;__—_—;----------;---------,--------;-------;-------------------- ;2520 : 1 ; BH ;IRRIGATE ;SWINE : 325 ; 0 : APRIL TO OCT 11 -------------------------------------------------------------------------------- COOIO1090059 The acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Annual acreage requirements may be more or less based on the waste analysis report for your waste management facility. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field soil Crop Yield Lbs. N Acres Lbs. N Month No. No. Type Code /Acre /Unit Used Apply 520 1 POE B 6.5 50/T 40 1300❑ Mar -Oct OVERSEED 520 1 PoB L NA 50/Ac 40 2000 Sep -Feb Total: 96.0 15000 Available Nitrogen (includes commercial): 12960 Surplus or Deficit : 2040 Crop Codes: Crop -unit ---------------------- B=Bermudagrass(hay)-tons L=Small grain(hay) -acre This Waste utilization Plan has been amended by Bert Coffer (certified Technical Specialist-NCCES) on October 23, 1998 to include small grain overseed. Nitrogen can be applied at the rate of 50 lbs on N per acre during the indicated application window_ The overseeded small grain must be harvested for hay before seedhead formation. Amended by ? Date Affiliation: North Cara na Cooperative Ext. Scotland Co. Center 231 E. Cronly St. Suite 800 Laurinburg, NC. 28352 910-277-2422 .f1' .1,- I ON , f I el1,f' , Mild lll.1. I I -, el 1, 1 oil t1lo 111"d nhowll I II I ho 1, 1 .1 o'l 1 Ili' I ilh I i•ri w 1 1 1 ` accommodate a p p r o x imato I y 2407:-1 nn'i mn I s of tho tyrf, -howii i li F.1h I r, A. 'If more commercial f et t i I i zer is used than is shown i rl I ah l e D, then additional acres of land will be needed. A 3 — 15 feet wide permanent grass filter strip should be seeded along all ditches in fields that `,eceive animal waste. I ADDITIONAL COMMENTS_ 62 acres of cropland --------------------------------------------------------------------------- Prepared by: ------------ ------------ Title C- Concurred in by: ftcer _________________________ Date~,S' /--------- C00101090060 Required Specifications For Animal Waste Management 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design fold that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a ........ ......................................................................... .... ... ........ ....._......... ........ ..... ..... ........................ ...... - . ..... ..._...--..--.-- Preview Database Version 1.05 Date Printed: 12-07-2000 Specification Page 1 method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. S. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer that 25 feet to perennial waters. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied ar agronomic rates in a manner that causes not runoff or drift from site. _._......................... .. .......... ...... _................ -.... .. _- -............................................................--....._..._ ........ Preview Database Version 1.05 Datc Printed: 12-07-2000 5pccifcation Page 2 ' 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular ( maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these ... ........... ....................... ............. ................. ........ ......... ....... ...... ...... ..... ............... ............ ...... ............ .......... Preview Database Version 1.05 Date Printed: 12-07-2000 Specification Page 3 metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Required Specifications For Animal Waste Management L Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design fold that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate Iand to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 14 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a _............... _.. ......................... ......_................ ............ ....... ..... ........................._. Preview Database Version 1.05 Date Printed: 12-07-2000 Specification Page 1 � '.,i �/ • /. ;;,•r�i'•'t.'.'S''/'� r�`�'.r,.'•�1 iai'4\/`�tl t•� ''''' �,1'.�;�4' �',4i'' � � � i r . , + ' '.1.'r ::, 1. • 1'r r'1:�.!,�liJi-tt�': . 'A`�-i? i -�v.,qq '��� T yl•� 'l ,' 2 y,�? 7•; +•t ,r't. �'��.J': <ir'�. ,• �+, 1 y� `,J 'y ! r. i' �'4:w'�I�STIh`ti �.I 9•,..,.,. i::;•.'..•' `��"`r ..-r� :1 r .s, f1�;1'•4',�' 'f,1 '''i '+ ��,:r'�:' '-f'L• fog- :�:�.: y'' ,�r `,� j {Y.:� ,.: �'Y� �i r. • • `ram ! ( f' `;j'"i J°. r 'Y/,:K �f • • jy�.i'.d V 'r' ri. i'1r�L ti''.fl ,�bal`cC_}S '1' ',f'�11i 1• ''('', '77. ` 1 �' A r �•�'' 1 J .L' •+�•y, S': ••fit`.' 1 �F �'T� ijIF, ;i • v � f� '� �. �� "1"s'� � �,}:,J � �\• � } r � �"• .' 's't:•%•�.�`r= `� , f',t,% F r"Sf I�� �..I ' j r' .1;; t��i1.3 1 ram.. • �T: .t � .,.. .�., /� .rt• �, t N ..,'.k,.t•�;, ?,ti: .41 T •` 't Af M yr Ai t t Li- h r '�S a �' � ,,� \t � , �" �:, sr . . .+,� J• r�� � 1��`L '+) ` ``f �,yl r�I. �,r ��,• � t,.1 .. �' .i f, � '.,•', "1 + ,a ..�71y3tLti �cIZ •�;'�'Ti'��r': 3'� �Y1 i �''' pe. � ��;';ft'�'" .. . � � � l;•�tir�' �!'� �'' • Y' �4 , '"T f y "tom r �. , ; 17 ' ,yj�i.;,' `r .;I•' \l� '�I yl,. , '.� "�:• l 41�+. .. r i.;�ji'Y �,�� ''r i i I. � � � I'S..A• f � . :+ i �• �i. 'al:.� '•7�,:,�. 1• �; • � + `S� ti •. f fr.1`''1i � .1~ '[ ' •'�',�i �i {{ : . 4. •�i�.Q _ I' 1 1 I S �'� � 1 1 03/29/00 WED 13:02 FAX 910 276 2590 CARROLL'S FOODS IM 015 PLAN OF ACTION (Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITIES Facility Number: 78 - 29 County: Robeson Facility Name: Carroll's Farm 7702 Certified Operator Name: Dennis Chavis Operator # 1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the lowest point on the top of the dam for lagoons without spillways; and from the current liquid level in the lagoon to the bottom of the spillway for lagoons with spillways. Structure 1 Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Lagoon Name/fdsntifier (ID); 1 Spillway (Yes or No): No 3 Level (inches): 18 2. Check all applicable items Liquid level is within the designed structural freeboard elevations of one or more structures. Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within acceptable ranges. X Liquid level in within the 25 year 24 hour storm elevations for one or more structures. A 30 day Plan of Action is attached. Agronomic balance is within acceptable range. Waste is to be pumped and hauled to off site locations. Volume and PAN content of waste to pumped and hauled is reflected in section III tables. Included within this plan is a list of the proposed sites with related facility number(s). number acres and receiving crop information. Contact and secure approval from the Davison of Water Quality prior to transfer of waste to a site not covered in the facility's certified animal waste management plan. Operation will be partially or fully depopulated. - attach a complete schedule with corresponding animal units and dates for depopulation - if animals are to be moved to another permitted facility, provide facility number, lagoon freeboard levels and herd population for the receiving facility 3, Earliest possible date to begin land application of waste: March 28,2000 I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct. [ AR&I15 gevnd e.54 c 5-Al 11 S phone: J& a -7P .0 Facility Owner/Manager (pr;nt) M 4��l wf Qate: 00 Facility Ow`neylManager (signature 03/29/00 WED 13:02 FAX 910 276 2590 CARROLL-S FOODS 0 018 PLAN OF ACTION (PoAj FOR HIGH FREEBOARD AT ANIMAL FACILITIES 30 DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1_ Structure Name/Identlfrer(ID); 1 2. Current liquid volume in 25 yr./24 hr. storm storage & structural freeboard a. current liquid level according to marker 18,0 inches b. designed 25 yr./24 hr. storm & structural freeboard 19.0 inches c. line b - line a (inches in red zone) = 1.0 inches d. top of dike surface area according to design (area at below structural freeboard elevation) 145,386 ftz e. line c/12 x line d x 7.48 gallons/ft3 90,624 gallons 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design 180 days g. volume of waste produced according to structural design 253779 f h. current herd # 2400 certified herd # 2400 actual waste produced = curnent herd # x line g = 253779 fe certified herd # i. volume of wash water according to structural design j, excess rainfall over evaporation according to design k. (lines h + i +j) x 7.48 x 30 days/line f= 4_ Total PAN to be land applied during draw down period 1. current waste analysis dated 1 02/14/2000 m. ((lines e + k)11000) x line I = REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE. (Click on the next Structure tab shown below) 01 fe 87500 ft3 425461 gallons 1,20 Ibs/1000 gal. 619.3 lbs. PAN PoA (30 Day) 2/21/00 03/29/00 WED 13:02 FAX 910 276 2590 CARROLL'S FOODS 16017 II. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YRJ24 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. Structure ID: 1 line m = 619.3 Ib PAN 2. Structure ID: line m = lb PAN 3. Structure ID: lime m = lb PAN 4_ Structure ID: line m = lb PAN 5, Structure ID: line m = lb PAN 6. Structure ID: line m = lb PAN n.lines 1+2+3+4+5+6= 619.3lbPAN ill. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOWN PERIOD. DO NOT LIST FIELDS TO WHICH PAN CANNOT 13E APPLIED DURING THIS 30 DAY PERIOD. o. tract 1f p. field # q, crop r. acres s. remaining IRR 2 PAN balance (lblecre) t TOTAL PAN BALANCE FOR rIEL.D (ibs.) column r x s u. application window' 2520 1 Bermuda 6.70 325.00 2177.5 Mar - Oct 2 Bermuda 6.70 325,00 21775 Mar - Oct 3 Bermuda 4.00 325.00 1300.0 Mar - Oct 4 Bermuda 6.70 325.00 2177.5 Mar - Oct 5 Bermuda 3.50 325.00 1137.5 Mar - Oct 6 Bermuda 3.30 325.00 1072.5 Mar - Oct 7 Bermuda 2.70 325.00 877.5 Mar - Oct 8 Bermuda 3,30 325.00 1072.5 Mar - Oct 9 Bermuda 3.50 325.00 1137.5 Mar - Oct 'State current crop ending application date or next crop application beginning date for available receiving crops during 30 day draw down period. v. Total PAN available for all fields (sum of column t) = 13130.0 Ib. PAN IV. FACILITY'S PoA OVERALL PAN BALANCE w. Total PAN to be land applied (line n from section II) = 619.3 lb. PAN x. Crop's remaining PAN balance (line v from section Ill) = 13130.0 lb. PAN y_ Overall PAN balance (w - x) _ -12511 lb. PAN PoA (30 Day) 2121/00 03/29/00 WED 13:02 FAX 910 276 2590 C.ARROLL-S FOODS IM 018 Line y must show as a deficit. If line y does not show as a deficit, list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new PAN based on new information_ if new fields are to be included as an option for lowering lagoon level, add these fields to the PAN balance table and recalculate the overall PAN balance. If animal waste is to be hauled to another permitted facility, provide information regarding the herd population and lagoon freeboard levels at the receiving facility_ I PoA (30 Day) 2/21/00 WED 13:02 FAX 92d 276 2590 CARROLL'S FOODS 1 1 1 1 PLAN OF ACTION (Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITIES � Facility Number: 76 � - 29 County: Robeson � - --- Facility Name: Carroll's Farm 7702 Certified Operator Name: Dennis ChaviS Operator # y 1. Current liquid levels) in inches as measured from the current liquid level in the lagoon to the lowest point on the � top of the darn for lagoons without spillways- and from the current liquid level in the lagoon to the bottom of the spillway for lagoons with spillways. Structure 1 Structure 2 Structure 3 Structure A 51ructure 5 Structure 5 Lagoon Name/identifier (Q). 1 "s N z Spillway (Yes or No): No- e a Lavel (inches): �18 2. Check all applicable items Liquid level is within the designed structural freeboard elevations of one or more structures. Five and 30 day Flans of Action are attached Hydraulic and agronomic balances are within, acceptable ranges. X Liquid level in within the 25 year 24 hour storm elevations tot one or more structures. A 30 day Plan of Action is attached. Agronomic balance is within acceptable range. Waste is to be pumped and hauled to off site locations. Volume and PAN content of waste to pumped and hauled is reflected in section ill tables. included within this plan is a list of the proposed sites with related facility nurmber(s), number acres and receiving crop information, Contact and secure approval from the 131vison of Water quality prior to transfer of waste to a site not covered in the facility's certified animal waste management plan. Operation will be partially or fully depopUiated. - attach a complete schedule with corresponding animal units and dates for depopulation - if animals are to be rnoved to another permitted facility, provide facility number, lagoon freeboard levels and herd population for the receiving facility 3, F-arliest pdssiDle date to begin land application of waste: March 2U000 1 hereby certify that 1 have reviewed the information listed above and included within the attached plan of Action. and to the best of my knowledge and ability, the information is accurate and correct. Phone, v anager f slate: o alter '(4grtaiture) A State of North Carolina Department of Environment, Health and Natural Resources 7 �� E Division of Water Quality Non -Discharge Permit Application Form / Survey AUG 0 11991 (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) 07s -20� F,20 FAYET %ffal Permit - Liquid Animal Waste Operations 13F�%OFFICE e following questions have been completed utilizing information on file with -- the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. Application Date: � — q"q t I. REQUIRED ITEMS CHECKLIST a R Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Applicants Initials 1. One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 2. Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is disposed; Z NCt V6p—mC1 "N w c. KNg 0,-- Y 3. Two copies of the Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, one must be completed prior to submittal of a general permit application for animal waste operations. II. GENERAL INFORMATION: 1. Farm's name: 7702 2. Print Land Owner's name: Carroll's Foods Inc 3. Land Owner's Mailing address: PO Drawer 956 City: Warsaw NC Zip:2Z398 Telephone Number: 91-293-3434 _ 4. County where faun is located: Robeson 5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): From Fairmont take 130 West and proceed about 4-5 miles and turn Rt_ at cr '3s onto 5R 24$5_and go 2-5 miles and turn Lt. onto SR 2467 (dirt road) and the farm entrance is 0.5 mile_ on the right. 6. Print Farm Manager's name (if different from Land Owner): _ Z t S �� .G, SfvffS t 7. Lessee's 1 integrator's name (if applicable; please circle which type is listed}: S d1��{ � S-M tsck 78-29 FORM: AWO-G-E'2/26/97 Page I of 3 f ti III. OPERATION INFORMATION: 1. Farm No.: 1$-22 2. Operation Description: Swine operation Farrow to Wean 2400 - Certified Design Capacity Is the above information correct? [2 y s; Q no. If no, correct below using the design capacity of the facility Type of Swine No. of Animals T= of Poultry No. of Animals Type of Cattle Animals 0 Wean to Feeder 0 Feeder to Finish 0 Farrow to Wean (# sow) VO0 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: 0 Layer 0 Dairy 0 Non -layer 0 Beef 0 Turkey o. of AnimalsL 3. Acreage cleared and available for application: 65.()00 Required Acreage (as listed in the CAWMP): 40 4. Number of Lagoons: I ; Total Capacity: _ ISA9 Sy % Cubic Feet (0) Number of Storage Ponds: ; Total Capacity: Cubic Feet (ft3) 5. Is animal waste being applied on any field which has subsurface drains? YES or O (please circle one) 6. Are subsurface drains present in the vicinity of or under the lagoon? YES or O (please circle one) IV. APPLICANT'S CERTIFICATION: I, [ ton Od. S t 'Ttq C • (Land Owner's name listed in question 11.2), attest that this application for C IAARS li ' 9 6_—IA_kkk ri i 0, (Farm name listed in question II.1) has been reviewed by me and is accurate and complete to size best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete_ Signature QAWjjaALAtQ& JANA - Date V . MANAGER'S —CERTIFICATION:- (complete only if different from the Land Owner) I, L l�5 lIE 'tt1 '' rr (Managers name listed in question I1.6), attest that this application for C h WQj j t5 CIA {%lAA L , Q�. (Farm name listed in question II.1) has been reviewed by me and is accurate and complete to the best of my knowledge. [understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. nn Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FORM: AWO-G-E 2/26/97 Page 2 of 3 r CARROLL'S FOODS, INC. P. O. Drawer 856 ' WARSAW, NORTH CAROLINA 28398 r r.a, rt FACILITY DESIGN AND WASTE MANAGEMENT PLAN FARM NAME OR NUMBER FARM DESCRIPTION _ .lV 00 F-A&Aouj -T Q111jQijA LOCATION s o� mac{ 0 COMPANY FARMy e, CONTRACT GROWER N p_ TABLE OF CONTENTS Xicinity Map ............................................... 1 vCSCSField Map ............................................ 2 ✓S`ails Map ................................................. 3 SAS Soil investigation Worksheet 4 waste Treatment Plan....................0................. 5 Waste Utilization Plan ..................................... 6 Operation and Maintenance Plan 7 ,construction Specifications For Lagoon a 7eding Plan (Farm Site) .................................. 9 mputer Draving of Existing Ground ..0'....4.4....... 0.....10 diating Elevations...................................11 oon Cross Section Diagram ..............................12 Xomputer Draving of Proposed Lagoon & Building Pad ........13 mite Balance Report.......................................14 vComputer Draving - All Data - Proposed ....................15 %,,d'omputer Draving - Contour Lines ...........0...............is 1,G�amputer Draving - Sloping Lines ...........................17 "Eomputer Draving - Blov-up of Lagoon Corner ...............18 vfuilding Pad Elevations...................:...............19 mputer Cross Section - Existing - Proposed - Balanced ...20 ,.Facility Overlaid on Existing Topo Map .....................21 A A I t 9 W, T I i0e I .0 fi:',: " I E�Z31�3 {orl- r LA CC_&W LAGOON DESIGN CHECK LIST S--s. ✓ 1.. Copy of 026 and supporting maps 'included if clearing involved. (including access roads and waste application system sites) 2. Dam Safety Exclusion N a. Dike not over 15 feet high to down stream slope and not over 1.0 acre feet storage to top of dike. 3. Storage Volumes a. designed volume exceeds needs b. all temporary storage is designed above the seasonable high water table. `I c. minimum of 6 feet treatment volume.depth available d. no sludge storage statement included if landowner -so requests 4. Operation & Maintenance Plan (sheet included) a. begin and end pump -out elevations shown ✓ 5. Location Sketch (included) a. distance and direction to nearest residence shown b. road numbers shown C. north arrow shown 6. Hazard Classification Sheet (NC-ENG-34 included) be a. distance to nearest stream in event of dike failure shown b. distance to nearest public road in event of failure shown C. topo map of area to support a & b above included 7. Waste Utilization Plan (included) a. all tracts, field numbers, field acreage, (available acres excluding buffers for ditches, roads, homes, property line, etc.) crops shown b. signatures of producer & person preparing plan c. pumping agreement signed by adjoining landowner showing tract numbers, field numbers, acres, etc. if needed d. _ legible ASCS maps of effluent disposal fields included e. legible soil survey sheets showing all effluent disposal fields included f. suitability of soils for crops planned assured g. attachment "S" on sampling procedure included 8. Soil Investigation Sheet (SCS-ENG-538 included) 5C5; a. minimum of three borings on Class IV & V lagoons b. borings 2.0' below designed bottom of lagoon C. location & elevation of borings in relation to grid survey d. seasonal high water table at highest elevation JC e. borrow area location shown 9. Seeding specifications included (lagoon dike and other exposed areas around buildings) 10. Construction Specifications (sheet included) a. need for cut-off trench addressed b. need for sealing or lining with impervious material addressed and -anticipated locations of such areas identif ied ✓ C. protection of liner during initial filling and near flush pipes addressed 11. Grid Sheet (original or ledgable copy) a. gridded area large enough to include embankment slopes and surface water diversions b. location & dimensions of lagoon & buildings shown (lagoon inside top measurements shown and lagoon corners identified by grid stations) JG C. surface water removal (pipes, outlets, etc) shown d. soil borings location shown e. TSM location & elevation shown f. existing utilities located (if applicable) 12. Typical cross-section included a. dike elevation & top width shown ✓ b. lagoon bottom elevation shown C. side slopes shown d. effluent outlet pipe invert elevation shown e. building pads - elevation & grade shown ✓ f. cut-off trench shown - if required g. liner shown - if required `�F n 13. Volume. Computations b a. excavation b. dike fill c. pad fill 14. Summary Sheet _V_� a, design requirements - LG b. excavation volume C. fill volumes c_� d. cut -fill ratio e. job class Z:-- Ice ac,,=,�c� :e�ccc JM- 1oe�ecc, - L5eJtee -C+ SC eoc',—/JevCC,�e�? � -*A- 15. Location of subsurface drainage (if presehti T 16. Presence of utilities addressed 11. Observation -of cultural resources statement included _�/ 18. Operation is outside of jurisdictional limits of municipalities United States Soil 440 Caton Road Department of Conservation Lumberton, N.C. 28358 Agriculture Service Tel: 919-739-5478 June 8, 1993 Carroll's Food Inc. C/O Al Lane 116 James St. Laurinburg, North Carolina 28352 Dear Mr. Lane: Attached is your copy of the SCS-CPA-026, Highly Erodible and Wetland Conservation Determination, for the farm listed below: Farm number 8783, Tract 2520 A determination was made for the entire tract identified on the attached ASCS map. The following symbols are used with these determination: PC - Prior Converted Wetland - These areas are presently being cropped and not affected by the wetland conservation provisions as long as the field is not abandoned (not cropped in 5 successive years). NW - Not Wetland/Not Highly Erodible Land - These areas do not contain wetlands or highly erodible lands. W - Wetland - To clear, drain, or plant these areas for the purpose of producing an agricultural commodity could result in loss of USDA program benefits. Permits may be_required by the US Army Corp of Engineers or the NC Dept. of Environmental Management to modify these areas. We have made ever effort to make this determination as fairly as possible, but if you feel the determination is incorrect, you have the right to appeal. The appeal must be in writing and must state the reason why you believe the area has been incorrectly determined. The appeal must be made within 45 days of receipt of this notice. You will need to check with the ASCS office to determine how this determination and any land clearing will affect your farming operation., -- If my office can be of assistance, please contact me. Sincerely, Ed Holland District Conservationist U.S.O.A. SCS-CPA-026 .. t. Name and Address of Person 2. Date of Request =- Soil Conservalion Service (dune 91) Carro ll' s Food Inc. 6 / 3 / 93 C/O.AI Lane 41GHLY ERODIBLE LAND AND WETLAND 116 St James St 3. County CONSERVATION DETERMINATION Uaurinburg, NC '28352 Robil on 4. Name of USDA Agency or Person Requesting Determination 5. Farm No. and Tract No. -ASCS 8783 T-2520 SECTION I - HIGHLY ERODIBLE LAND FIELD NO.(s) TOTAL ACRES . 6. Is soil survey now available for making a highly erodible land determination? . Yes- j No ❑ 7. Are there highly erodible soil map units on this farm? Yes No ❑...w,. y_ _ B List highly erodible fields that; according to ASCS records, were used to pioduce an agricul Ural commodity in any crop year during 1 981-1985: 9. List highly erodible fields that have been or will be converted for the production of agricultural commodities and, aocarding-toASCS records; were not used for this purpose in any crop year during 1981-1985; and were not enrolled in a USDA set -aside or diversion program. 10. ThLs:k6hN Erodible Land detemtination was com leied in the: '''Office 10 Field ❑ SECTION Il - WETLAND FIELD NO.1s) TOTAL ACRES 11. -Are there hydric soils on this farm?. . Yes - - No ❑ ... 12. Wetlands (IAn, inc6din ' abandoned "wetlands, or Farmed Wetlands"tFW) or Farmed Wetlands Pasture (FWP). Wetlands may be farmed under natural Conditions- . Farmed Wetlands and Farmed Wetlands Pasture may be '1985, " "- farmed and maintained in the same manner as they were prior to December 23, as long as they are not unumb Bred 28 abandoned. 13. Prior Converted Cropland (PC). Wetlands that were converted prior to December 23, 1 M. The use, management, drainage, and alteration of prior converted cropland (PC)' are not subject to the wetland conservation provisions unless the area reverts to wetland as a result of abandonment. -- .. 1 73 14. Artificial Wetlands (AW). Artificial wetlands includes irrigation -induced wetlands. These wetlands are not subject to the wetland conservation provisions. Ainimal Effect Wetlands (MM. These wetlands are to be farmed according to the minimal -effect agreement signed the time the minimal -effect determination was made. _ 16. Mitigation Wetlands (MiW).- Wetlands on which a person is actively mitigating a frequently cropped area or a weband converted between December 23, 1985 and November 28, 1990: 17. Restoration with Violation (RVW-year). A restored wetland that was in violation as a resuft of conversion after November 28, 1990, or the planting of an agricultural commodity or forage crop. 18. Restoration without Violation (RSW). A restored wetland converted between December 23; 1985 and November 28, 1990, on which an agricultural commodity has not been planted. 19. Replacement Wetlands (RPW): Wetlands which are converted for purposes other than to increase production, where the wetland values are being replaced at a second site. 20. Good Faith Wetlands (GFW+year). Wetland_ s on which ASCS has determined a violation to be in good faith and the wetland has been restored. 21. Converted Wetlands (CW). Wetlands converted after December 23,1985 and prior to November 28, 1990. In any year drat an agricultural commodity is planted on these Converted Wetlands, you wig be ineligible for USDA benefits. 22. Converted Wetland (CW+year).; Wetlands converted after Novembei 28, 1990. You Will be ineligible for USDA program benefits until this wetland is'restored. 23. Converted Wetland Non-Agiioulturaf use (CWNA). Wetlands that are converted for trees, fish production, shrubs, cranberries, vineyards or building and road construction. 24. Converted Wetland Technical Error (CWTE)., Wetlands that were converted as a result of incorrect determination by SCS. 25. The planned alteration measures on wetlands in fields are considered maintenance and are in compliance with FSA. . M The planned alteration measures on wetlands in fields are not considered to be maintenance and 9 installed will cause the area to become a Convened Wetland (CW). See item 22 for information on CW+year. 27. The wetland_ determination was completed in the office Q& field ❑ and was delivered❑ mailed❑ to the person on 28. Remarks- Some :wooded areas on this tract contain "wetlands". To clear, drain, or modify these -real could result"in loss in USDA benefits. If plans are to clear, drain or Modify any of Ane "wetlands" permits may be required from the Corp of Engineers, Wilmington, NC or Dent of Fnyi'rnnMentP1 Nl,�nagi-,Tnent__ 29. I certify that the above determination is correct and adequate for use in determining W. Signature of SCS islrict Conservationist 31. Date eligibility far USDA program benefits, and that wetland hydrology. hydric soils, and hydrophyric vegetation under normal circumstances exist on all arras outlined as �'cti____ Wetlands Farmed Wetlands, and Farmed Wetlands Pasture- Assistance and programs or the Soil Conservation Service available without regard to rage, religion, color, sea, age, w handicap Pcrson Copy Rik . I Iii 1. ... 1:. .. . � P.A 014 Operator:CARROLLIS #7702 County: ROBESON Distance to nearest residence (other than owner) Date: 07/29/93 2600.0 feet 1. STEADY STATE LIVE WEIGHT 0 sows (farrow to finish) x 1417 lbs. - 0 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 0 head (finishing only); x 135 lbs. = 0 lbs 2400 sows (farrow to wean): x 433 lbs. = 1039200 lbs 0 head (wean to feeder) x 3D lbs. = 0 lbs TOTAL STEADY STATE LIVE :WEIGHTJ (SSLW) = 1039200 lbs 2. MINIMUM REQUIRED TREATMENT; VOLUME OF LAGOON Volume = 1039200 lbs. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. SSLW= 1 CF/lb. SSLW Volume = 1039200 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet ; "Owner requests no sludge storage. Sludge will be removed as needed." 4. TOTAL DESIGN VOLUME Inside top length 400.0 feet ; Inside top width 375.0 feet Top of dike at elevation 45.5 feet Freeboard 1.0 feet ; Side slopes 3.0 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 44.5 feet Bottom of lagoon elevation 31.5 feet Seasonal high water table elevation i34.0 feet Total design volume using prismoidal fokmula SS/ENDI SS/END2 SS/SIDEI SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 94.0 369.0 13.0 AREA OF TOP LENGTH * WIDTH = 394.0 369.0 145386.0 (AREA OF TOP) AREA OF BOTTOM I LENGTH * WIDTH = 316.0 291.0 91956.0 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 355.'0 330.0 468600.0 (AREA OF MIDSECTION * 4) CU. FT. = AAREA TOP + (4*AREA MIDSECTION) + AREA BOTTOMU * DEPTH/6 145386.0 468600.0 91956.0 2.2 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID; LEVEL = 1529541 CU. FT. III E 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 400.0 375.0 150000.0 square feet Buildings (roof and lot water) Length * Width = 0.0 0.0 0.0 square feet i TOTAL DA 150000.0 square feet Design temporary storage period to be ? 180 days. 5A. Volume of waste produced Approximate daily production of manure n CF/LB SSLW 0.00136 Volume = 1039200 Lbs: SSLW * CF of Waste/Lb./Day * 180 days Volume = 253779 cubic feet Volume of wash water This'is the amount of'fresh water used for washing floors or volume of fresh water used for a flush system.. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporations i Use period of time when rainfall exceeds evaporation by largest amount. I 180 days excess rainfall 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 87500.0 cubic feet I I 5D. Volume of 25 year - 24 hour storm i Volume = 7.0 inches / 12 inches per foot * DA i Volume = 87500.0 cubic feet ; TOTAL REQUIRED TEMPORARY STORAGE 5A. 253779 cubic feet 5B. 0 cubic feet 5C. 87500 cubic feet , 5D. 87500 cubic feet TOTAL 428779 cubic feet 6. SUMMARY Total required volume- 1467979 cubic feet Total design volume avail. 1529541 cubic feet Min. req. treatment volume plus sludge accumulation 1039200 cubic feet I At elev. 41.8 feet ; Volume is 1153449 cubic feet (end pumping) Total design volume less 25yr-24hr storm is 1442041 cubic feet At elev. 43.8 feet ; Volume is 1428888 cubic feet (start pumping) Seasonal high water table elevation 34.0 feet 7. DESIGNED BY: � APPROVED BT: DATE: DATE: f MOTE: SEE ATTACHED WASTE UTILIZATION PLAN OPERATIOW AND MAINTENANCE PLAN ------------------------------ This lagoon is designed for waste treatmentl with minimum odor control. The time required for the planned fluid level to be reached may vary due to soil conditions,flushing operations, and the amount of fresh waterjadded to the system. Land application of waste water is recognized as an acceptable method of disposal. Methods of application I include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent runoff from the field or damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see Attachment B) before land application. 3. Begin pump -out of the lagoon when fluid! level reaches eleva- tion 43.8 as marked by permanent markers. Stop pump -out when the fluid level reaches elevation 41.8 0� before fluid depth is less than 6 feet deep (this prevents the loss of favorable bacteria) j 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.4 inch per hour. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. i 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is°to be diverted from the lagoon to stable outlets. S. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. SPECIFICATIONS FOR CONSTRUCTION OF WASTEITREATMENT LAGOONS ----------------------------------------- ------------ Clearing: All trees and brush shall;be removed from the construction area before any excavating or fill is started. Stumps will be removed within the area of the foundation of the embankment and fill areas and all excavated areas. All stumps and roots exceeding one (1) inch in diameter shall be removed to a miniinum depth of one (1) foot. Satisfactory disposition will be madI of all debris. The foundation area shall be loosened thoroughl; before placement of embankment material. Cut-off Trench: A cut-off trench (when specified) shall be installed as shown in the plans. i Construction: ------------- Construction of excavatedand earthfill areas shall be performed to the neat lines and grades as planned. Deviations from this will require prior approval ofthe SCS. EarthfiLl shall not be placed in standing water and reasonable compactionof the fills shall be performed by the construction equipment or sheeps-foot roller during placement. The embankment of the lagoon shall be installed using the more impervious materials. Construction of fill heights shall include ten (10) percent for settlement.�kTo protect against seepage, when areas of unsuitable material are encountered, they will need to be excavated a minimum of one (1) foot below grade and backfilled and compacted with a suitable material (ie-CL,SC,CH). Refer to the soils investigation information;in the plans for !pecial considerations. Precautions should be taken during construction to prevent excessive erosion and sedimentation. Vegetation: ----------- All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construction. cCAy {� � rnMy 6oE ��CbVi bo�TOw� goQ�pw A+��tA .s�.nu9ca a M tLf_Zld rnnh�, , S0:1 : 4v�i5��o�[ SAS laa ►�4 d o u b 00 d&owo A(R1C ACok.�� nll% C S SEEDING RECOMMENDATIONS ----------------------- AREA TO BE SEEDED: 6.0 ACRES I USE THE SEED MIXTURE'INDICATED: 0 LBS. FESCUE GRASS S' 60 LBS./ARE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 15 TO NOVEMBER 30 I 0 LBS. 'PENSACOLA- BAHIA�GRASS 60 LBS./ACRE (SEE FOOTNOTE NO.'l) SEEDING DATES: MARCH 15 0 JUNE 30 48 LBS. HULLED;BERMUDA GRASS S 8ILBS./AC. (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 0 LBS. RYE GRAIN S 30 LBS./ACREI(NURSERY FOR FESCUE) 0 LBS. RYE GRASS S 40 LBS./ACRE:(TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS. APPLY THE FOLLOWING: 6000 LBS. OF 10-10-10 FERTILIZER ( 000 LBS:/ACRE) 12 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 600 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLEDIPRIOR TO SEEDING. SHAPE ALL DISTURBED AREA IMMEDIATELY AFTER E TH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WITH A MULCH ANCHORING TOOL OR NETTING. i I. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. WASTE UTILIZATION PLAN FOR Carroll's Food Inc. AL LANE 116 James St. Laurinburg NC 28352 Andrews Farm August 4, 1993 Your animal waste utilization plan has been specifically developed for your 2400 FARROW TO WEAN SWINE operation. The plan is based on the soil types, crops to be grown, and method of application for your particular operation. The waste must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application and annual soil tests are encouraged so that all plant nutrients and lime can be balanced for realistic yield of the crops to be grown. Several factors are important in implementing your waste utilization plan in order to- maximize the fertilizer value of the waste and to ensure that it is applied in an environ- mentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. The amount of available nitrogen for plant use is dependant on the method of application. Soil type is important due to different leaching potential and yield potential. Waste shall not be applied to land eroding at greater than 5 tons per acre per year. Do not apply waste on saturated soils or on land when the surface is frozen. Either of these conditions may_ result in runoff to surface waters. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of the nutrients for crop production and reduce the potential for pollution, waste should be applied to a growing crop or not more than 30 days prior to planting. Soil incorporation of the waste will conserve nutrients and reduce odor problems. The acres needed to apply the animal waste are based on typical nutrient content for this type -of facility. Annual acreage requirements may be more or less depending on the specific waste analysis report for your facility at the time of irrigation. -Your- was to to t i I i za t i on p l ea, i s bnF-,P i on 1:11r- f o f I nw i riq TABLE A. AMOUNT OF WASTE PRODUCED PER YEAR -------------------------------------------------------------------------- NUMBER OF ; ;TONS WASTE PER TONS WASTE ANIMALS ; TYPE OF ANIMALS ; 1000 ANIMALS PER YEAR -------_—__— ;— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — ;— — — — — — — — — — — — — — — ;------------___ 2400 ; FARROW TO WEAN 12800 30720 -------------------------------------------------------------------------- TABLE B. SUMMARY OF CROPS BY FIELD ---------------------------------------------------------------------------- TRACT ; FIELD ; SOIL ; ACRES ; CROP ;CP,OPCODE 2520 ; 1 ; POB ;40 HYBRID BERMUDAGRASS HAY 81.1 ---------------------------------------------------------------------------- TABLE C. SUMMARY OF CROPS, YIELD, AND NUTRIENT REQUIREMENTS BY SOIL TYPE ------------------------------------------------------------------------------ CROP ;SOIL;YIELD;UNITS;TOTAL N; kTOTAL P ; -TOTAL K ; '-------------------------- ' —_-- ` --- -_ ' '-------'----------- '-----------' HYBRID BERMUDAGRASS HAY ;PoB ;6.5 ;TONS ;325 10 11140 — 160 ; ---------------------------------------------------- ---------------- * Total phosphate and potash amounts should be confirmed witha soil test. a,ii yo i ` TABLE D. WASTE MANAGEMENT BY FIELD 13� ----------------------------------------------------------------------------- CROP;WASTE APPL; TYPE ;WASTE N COMM N; MONTHS TO APPLY ; TRACT ;FIELD; CODE; METHOD ; WASTE ; LB/AC ; LB/AC ; ANIMAL WASTE ; '------_'—`---------- '------- '-------- '------- '----------------- ---' ;2520 1 ; BH IRRIGATE ;SWINE ; 325 ; 0 APRIL TO OCT 1s n�• I nr. , r i -q,r.. Mold npl. I i .. .1 1 1 4-11 nlr, 1 11-1-1 1 ii 1 Iin l-I ol „d i IIc.1 1 rite I 1.1 i 1 I &ccommodat9 apprex i ma to I y ?407.I nn i mn I s of th^ +ypo �hnwrl i rI i':ih I - A If more commercial f ei t i I i rer i s used than is shown in I ab I e 11. there additional acres of land will be needed. A 3 - 15 feet wide permanent grass filter strip should be seeded along all ditches in fields that receive animal waste. ADDITIONAL COMMENTS_- 62 acres of cropland -------------------------------------------------------------------------- Prepared by: Title C Concurred in by: ------------------------- Date oducer 36.00 38. 3036. Be 38.30 38.30 36. to 40. 84.30 42.40 42.80 43.100 43.1043.80 44.30 44.6046400 45. 1045.40 46.30 46.40 451 6 70 - --. �46.70 A%045.90 46.7 . 46.00 .00 48.80 46.8046.8047 '47. 90 47.60 47.70 4 . 60 48.00 48.80 48.60 48..,6, 48.80 48.70 48.60 48.8048.80 49.3 49.60 49.10 49.30 49.40 49.6d60.00 49.70 49.7060.20 60. 2 50.70 60.20 Dawlight g6tarW.. 2 0 0MM• 20 60.20 Plot of all data for the surface: Existing Project: FARM 7702 Drawing: 2400 for -wean revised Number: Location: Rid Date: Engineer: Owner: Estimator: Prepared bg: using Siteawork rientat1on: -4s.0 Z Magnification: 27.2 Inclination: 20.0 62.0 ' � - ''''' so.e `````,``,``,````~_. 4m.m�'''.'' ' ``. - OOi- i 44.nn 4e,n 4o,o ' oe,oV: � ```- Lower Left 3D Mash Surface Existing Project: FARM 7702 Drawing: 2400 far-wgan revised Bid Date: Prepared bU: using Sitework 3D Mesh Surface c:ON V-IPC MI N r av+LbING F4NCDNE-D PAD SLF-V• --4�. G3 ��arc'A L ca0s5 1ON uiors= A DES S`tM 6+r-- L.WboaN �tT R,Ec go, k& s1s--+mow` gtiTTd VA Or svv+m10- C--LC-- • �lSa Tm p WIDTN 12. TOTAL bESIS H SURAG E EL F-V. 7C Igo,' —, 0 I5,5, s� APO R� f l `r R rm Ar m F-A r A P T H- Bo`rTovn& E LSV 3 �• " IKV�dLT Dr- 'PIPE y5,Ll� S�trl,tEb To � DkKe / &L�-- Vi 'S 3,0 1 kWT ckI Gt;s7WTioN `? `? o �- -Ty'�Jc+AL c:aysS C5E-(-'TlON Vlf=uJ olz A 1�-- StK6t-- L.O,rg N �kT R�c4HRar-- -9 5Tsw� ELEV. cz0�PIPCNMInNT av+LbING FIN5Wt-D PAS i U. TOTAL bESIGN S'ToRAG E El-F-V. 4H.0 ��PPDRY ii TlzePIT mF- L oN 13 a`tT o uwt V-- t_ 6 V, \ � � 5&rrLsD TaP I)A ptKe--, / S L,P,- V, ,S.3.v ; I 4w,w ' os.00,' ow.00�^�__,```` 30 Mesh Surface Balanced Project: FARM 7702 Drawing: 2400 for -wean revised Bid Date: Prepared bW: using Sitework . ' Inclination: 20.0 30 Mesh Surface Fill shri 'swell percent: 20.00 Cut shrink/swell r cent: 0.00 Iterating to balancing within 10.0 cubic yards... delta Cut Fill CUT - FILL 0.00 41211.12 54017.28 -12806.16 -0.66 44582.61 42656.97 1925.64 -0.57 44134.17 44132.46 1.71 -0.57 44133.80 44133.80 0.00 Lower "proposed" by 0.57 feet. New surface called "Balanced" has been created. Project: FARM 7702 Drawing: 2400 far -wean revised Number: Location: Bid Date: Engineer: Owner: Estimator: P. r e p a r e d. b.y_:—u.s.i.n.g-S.i t_e.w_or_k NjomagTs SuTsn :mq pajedaid :4o-4ewT-4s2 :J,aUmo :.aaauT6u3 :9100 PTO :UnTleaal :. BgWnN pasTnaa ueaM_ja,� oore :BuTMe.ap 29LL iJadd :408coid paauaTeg :aoejjns ayl JDJ a';ep TTe JO aoTd VIA• $$ •'� 8 • �yEiTTFiep O 72- J 4 U � u � 4 l� j 41 ...................................Lv 8.49 Plot of the contour data for the surface: Balanced Project: FARM 7702 Drawing: 2400 far -wean revised Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared bW: using Sitework 5.43 13.. .-.. --- DaWlighl Plot of the sloping lines for the surface: Balanced Project: FARM 7702 Drawing: 2400 far -wean remised Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared bW: using Sitework ................ ...........I-------------------------- ----------------- - . \4 ................... .............. ...... ........................................................................................... 1 ................................................................................................................................. . f k-, -TT D.VA .. .... V__ L- T--' V , ............................................................. .......... ............. ........................ (400 ............................................................... ................... .................... .... ...... .................. .... ........ ............ ............... Plot of the contour date for the surface: Balanced Project: FARM 7702 Drawing: 2400 far -wean revised Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared by: using Sitmwork 46,4V 61.28 1-est1 61.28 a 51. 61 Plat of the sloping lines for the surface: Balanced Project: FARM 7702 Drawing: 2400 far -wean reuised Number: Locations Bid Date: Engineer: Owner: Estimator: Prepared bW: using Sitswark 61.28 L�k�00��� 7 49, 9.3 60.26 Plot of the sloping linen for the surface: Balanced Project: FARM 7702 Drawing: 2400 far -wean remised Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared by: using Sitework It 541pM 77F2t ?doo far -wean reuised: Balanced 29 JUL 33 2:49 PM 55.00 50. 00 ts. 00 Ia. 00 Z. 00 ;a. 00 446.40,1274.14) p ................... .......................... ............ ....... ................... ........................................................ Balanced ........................... ..................... .......................... ......... <434.14> (445.94,840.00) FARM 7702: 2400 far -wean revised 29 JUL 93 2:49 PM Row Crop Gun Cart with galvanized body Is standard equipment. An optional Law Profile Gun Cart Is also available. Law Profile Gun Cart (Galvanized Body). Performance information Model R.ow INLET SPRINKLER •wETnW WETTED ACRESw/ (G.P.Ht) PRESSURE PRESSURE WIDTH LENGTH 1 INCH •im 0P.S.0 (P.S.L) 0:Q (FL - MA)Q S DAYS T40A 280 104 70 240 1370 72 with .300 107 70 250 1375 NELSON SRMR 350 116 70 260 13M 90 Sprinkler '400 126 70 270 1385 i ,102 ... 450 138 .70 :280. 1390 ._: Y15 �480 14s 70 290 .. 1396 123 T37A 22Q gs 70 r : 22Q _ -.1160 with _ -.'•250 :104 70 230 -1165 NELSON ::.3o0 113 70 245 .. 1173 .: 477 SR1S0R 350 725 70 250 _175._ . Sprinkler400 . 137 :70 =255 u1178 - _ .... g-102 :st420 `�42 70 26ta :1180 t07. T30A ' . '160 r_j ..: 60 -1th NELSON J2QQ -Q " ..�Yl't .o`SQ .�,.:. _ t215- 129 *,-70 Sprinkler `y..•240 1137 70 ;� 230 =:loss -> b61 ~� i, 70 '. 235 - : A 098 • Recommended width is based on 70% of the wetted diameter Specifications Model ;. .: T40A' :T37A 730A 'i'Number of Axles -- 2 1 1 PE Tube Ln. (In) 4.0 :. 3.7 7.3A PE Tube Length (ft.) 1250 low 1000 Dry Weight pbs.) 91oo 7500 4300 Weight with water Vbs.) 163a0 12380 7270 Speed lunge pnsJmrns.) 10-60 10-60 7-40 Vr•Size 111xi5 125Ex1s 11Lxls Shipping dim.: (IL In.) t.ength 1 S-o 15-9 13-5 "Width 9-10 ::_ ' 9-3 7-5 Height 12-e 11-10 10-0 • Note: T40AIT37A w/o wheels = a-3 wide Polyethelene Tube - Only PE tube designed and constructed for the constant coiling and dragging is considered for use on Ag-Rain Water -Reels. The tubing is backed by a 5-year pro -rated warranty. PE Tube Repair - A simple 'screw -in- mender is available for repairing the PE tube should it become damaged for any reason. PE Tube Lengths - Longer tube lengthes are available for all models. Performance and delivery information available on request. �h-�!9•vugatiarf A Gr- R -AACIV.N 600 S. Schrader Ave., P.O. Box 290, Havana, IL 62644 Phone 309/543-4425 FAX 309/543-4945 Standard Features Radial Inflow Turbine - The heart of the drive system. This extremely efficient motor delivers quiet, smooth, continuous power. All the water you pump goes through the sprinkler. None of the water is wasted as in bellows or piston drives. Automatic Shutdown for the turbine motor. Heavy Duty Chassis and frame. Speedometer. Pressure Gauge. Infinitely Adjustable Speed Ranges. Speed Compensator. Miswrap Safety Stop. PTO Rewind and Drive Shaft. Gran Cart with adjustable wheel width. Hose Guide to insure proper packing of hose. Turntable. Nelson Slow Reverse Gun with ring nozzles. Lifting Mechanism for gun cart. Stabilizer Legs - Heavy duty, crank down style. 4" Supply Hose x 30 ft. long with male ring lock coupler. Fixed Spool Brake requires no on/off adjustments. Foolproof Cluth - Turbine and PTO drives cannot be engaged simultaneously. Be= 01=UXxN prooul unprwemenla Grows dt maC-wf,e$ m L'15IEa'rS may r.01 :,e to rnMl XWLcC on iM Dl' Vma1 _e rd0fm39010 Im Ka'et d bmw on te= CWMICIed Lfou a Od/'=4. W Cr =rX1 1S- A=W 6M per- formw" may yu vary hOm pus Gala depending on ranatm =tumswces of Ume, -ce. +.ewer. 0e ar F4gemert and CVW fam-As. SpgpfLcatom and prosy are U- jecf to G!=90 - ML-* nctce- Pnr:ICC m tl-$,A GK 4406WR-0 WASTE UTiT.77.A TION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runof% drift, manmade conveyances, direct application, or direct discharge during operation or land application. Arty discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has a notarized agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of a notarized agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utflization, or available land. 3. Animal waste shall be applied to meet; but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are rtguladons that restrict the rate of application for other nutrients. Actual yields may be used in lieu of realistic yield tables at the discretion of the planner. 4. Animal waste shall be applied on land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at more than 5 tons but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393-Filter Strips) 5. Odors can be reduced by injecting the waste or disking after waste application- Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled bland When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8. Anima! waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste should be applied on actively growing crops in such a manner that the crop is not covered with waste to depth that would prohibit growth The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop or forages breaking dormancy.. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river other than an irrigation ditch or canal. MRCS, NC JUKE. 1996 EMERGENCY ACTION PLAN PHONE NUMBERS r " `ilit«MIM__Y E E R et SWCD This plan will be implemented in the event that wastes from your operation are Ieaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -passible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c_ Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a- Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a_ Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D: Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump_ c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. December 18, 1996 e. Repair all leaks prior to restarting pumps- E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks- possible action: a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious darnages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spiII have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3: Contact appropriate agencies. a_ During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone - After hours, emergency number. 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number - c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , local SWCD office phone number and local NRCS office for advice/technical assistance phone number - - 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name: C to wit 1 'b VV1G ` . — Lyas I, t S - As b. Contractors Address:_ 31.5 _ N c K4v -Si-, _ c. Contractors Phone: 9 10 ' b 'q� 2 December 18, 1996 B North Carolina Agricultural Extension Service Agri -Waste Management Biological and Agricultural Engineering North Carolina State University LIVESTOCK WASTE SAMPLING, ANALYSIS AND CALCULATION OF LAND APPLICATION RATES James C. Barker* I. SAMPLE COLLECTION A. Semi -Solid Lot Manure i_ Scraped directly from lot into spreader a) From loaded spreader, collect about 2 Ibs of manure from different locations using nonmetallic collectors. ii. From Storage a) Collect about 2 lbs of manure from under the surface crust avoiding bedding materials and using nonmetallic collectors B. Liquid Manure Slurry i. Under -slotted -floor pit a) Extend a '/z" nonmetallic conduit open on both ends into manure to pit floor. b) Seal upper end of conduit (e.g., by placing a thumb over end of conduit) trapping manure that has entered lower end, remove and empty slurry into plastic bucket or nonmetallic container. c) Take subsamples from 5 or more locations or at least I quart. d) Mix and add about'/, pint to nonmetallic sample container. ii. Exterior storage basin or tank a) Make sure manure has been well mixed with a liquid manure chopper -agitator pump or propeller agititor. b) Take subsamples from about 5 pit locations, from agitator pump or from manure spreader and place in a plastic bucket. * Professor and Extension Specialist, Biological and Agricultural Engineering Department, North Carolina State University, Raleigh, NC U. SAMPLE PREPARATION AND TRANSFER A. Place sample into an expandable container that can be sealed. Rinse residues from container with clean water but do not use disinfectants, soaps, or treat in any other way. B_ Pack sample in ice, refrigerate, freeze, or transfer to lab quickly. C. Hand -delivery is most reliable way of sample transfer. D. If mailed, protect sample container with packing material such as newspaper, box or package with wrapping paper, and tape. E. Commercial sample containers and mailers are also available, Contacts: 1. A& L Eastern Agricultural Lab, Inc. 7621 Whitepine Road Richmond, VA 23237 Ph: (804) 743-9401 2. Fisher Scientific Co. 3315 Winton Road Raleigh, NC 27604 Ph: (919)876-2351 3. Polyfoam Packers Corp. 2320 S. Foster Avenue Wheeling, IL 60090 Ph: (312) 398-0110 4. NASCO 901 Janesville Avenue Fort Atkinson, WI 53538 Ph: (414) 563-2446 F. Private analytical labs are available, but sample analyses are costly. G. The NCDA provides this service for North Carolina residents. i. Address: North Carolina Department of Agriculture ii. Agronomic Division Plant/Waste/Solution Advisory Section Blue Ridge Road Center P. O. Box 27647 Raleigh, NC 27611 Ph: (919) 733-2655 Attn: Dr. Ray Campbell iii. Forward S4 along with the sample iv_ Include the following identification information with sample: a) Livestock species (dairy, swine, turkey, etc.) b) Livestock usage (swine -nursery, finishing, turkey -breeders, brooderhouse, grower, number flocks grown on litter; etc.) c) Waste type (dairy -lot scraped manure, liquid slurry; swine -pit slurry, lagoon liquid, sludge; broiler -house litter, stockpile) v. Routine analyses performed on all samples: N, P, K, Ca, Mg, Ma, S, Fe, Mn, Zn, Cu, B vi_ Additional analyses performed upon request: DM, Mo, Cd, Ni, Pb Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Liquid Systems Flush Gutters • Accumulation of solids © Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. O Remove bridging of accumulated solids at discharge Lagoons and Pits • Crusted Solids Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 - B inches over more than 30% of surface. Excessive Vegetative 0 Decaying vegetation Maintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along watees edge on impoundment's perimeter. Dry Systems Feeders is Feed Spillage O Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. O Clean up spillage on a routine basis (e.g., 7 - 10 day interval during summer; 15-30 day interval d ring winter). Feed Storage • Accumulations of feed residues Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). Inspect for and remove or break up accumulated solids in fiber strips around feed storage as needed. AM- - - November 11, 1996, Page I Source Cause BMPs to Control Insects. Site Specific Practices ; Animal Holding Areas • Accumulations of animal wastes Eliminate low areas that trap moisture along and feed wastage fences and other locations where waste accumulates and disturbance by animals is minimal. 9 Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed). Dry Manure Handling Accumulations of animal wastes 0 Remove spillage on a routine basis (e.g., 7 - 10 Systems day interval during summer; 15-30 day interval during winter) where manure is loaded for land application or disposal. O Provide for adequate drainage around manure stockpiles. O Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina Stale University, Raleigh, NC, 27695-7613. AMID "'ovember 11, 1996, Page 2 Source Cause BMPs to Minimize Odor Site Specific Practices End of drainpipes at • Agitation during wastewater Extend discharge point of pipes underneath lagoon conveyance lagoon liquid level ' Lagoon surfaces • Volatile gas emissions; Proper lagoon liquid capacity; • Biological mixing; M /Correct lagoon startup procedures; • Agitation G"'Minimum surface area -to -volume ratio; 011"Minimum agitation when.pumping; ❑ Mechanical aeration; ❑ Proven biological additives Irrigation sprinkler a High pressure agitation; M-'Irrigate on dry days with little or no wind; nozzles . Wind drift It'Minimum recommended operating pressure; 9/0"Pump intake near lagoon liquid surface; ❑ Pump from second -stage lagoon Storage tank or basin • Partial microbial decomposition; ❑ Bottom or midlevel loading; surface • Mixing while filling; Cl Tank covers; • Agitation when emptying ❑ Basin surface mats of solids; ❑ Proven biological additives or oxidants Settling basin surface • Partial microbial decomposition; Cl Extend drainpipe outlets underneath liquid • Mixing while filling; level; Agitation when emptying. ❑ Remove settled solids regularly Manure, slurry or sludge • Agitation when spreading; ❑ Soil injection of slurry/sludges; spreader outlets a Volatile gas emissions ❑ Wash residual manure from spreader after use; ❑ Proven biological additives or oxidants Uncovered rnanure, • Volatile gas emissions while ❑ Soil injection of slurry/sludges slurry or sludge on field drying ❑ Soil incorporation within 48 hrs.; surfaces ❑ Spread in thin uniform layers for rapid drying; ❑ Proven biological additives or oxidants Dead aninrals • Carcass decomposition Proper disposition of carcasses Dead animal disposal • Carcass decomposition ❑ Complete covering of carcasses in burial pits; pits ❑ Proper location/construction ol'disposal pits Incinerators • Incomplete combustion ❑ Secondary stack burners A} " �C - November 11, 1996, Page 4 Source Cause BMPs to Minimize Odor Site Specift Practices • Standing water around • Improper drainage; Grade and landscape such that water drains facilities . Microbial decomposition of away from facilities organic matter Manure tracked onto • Poorly maintained access roads Farm access road maintenance public roads from farm access Additional Information : Available From : Swine Manure Management; 0200 Rule/BMP Packet NCSU, County Extension Center Swine Production Farm Potential Odor Sources and Remedies ; EBAE Fact Sheet NCSU - BAE Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment; EBAE 128-88 NCSU - BAE Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment; E13AE 129-88 NCSU - BAE Lagoon Design and Management for Livestock Manure.Treatment and Storage; EBAE 103-83 NCSU - BAE Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet NCSU - BAE Controlling Odors from Swine Buildings ; PIN-33 NCSU - Swine Extension Environmental Assurance Program ; NPPC Manual NC Pork Producers Assoc Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communications Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings Florida Cooperative Extension AMOC - November 11, 1996, Page 5 Mortality Management Methods (check which method(s) are being implemented) ❑ Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing / stream or public body of water. 2 Rendering at a rendering plant licensed under G.S. 106-I68.7 ❑ Complete incineration ❑ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture ❑ Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) December 18, 1996