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State of North Carolina Department -of Environment, Health and Natural ResoulrCEIVJ) Division of Water Quality ����, Non -Discharge Permit Application Form / Survey 0 5 1997 (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL)- General Permit - Liquid Animal Waste OperatiJP- O;�i-jt1 The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate.. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. Application Date: 3/17/97 t--- REQUIRED ITEMS CHECKLIST �:E &ase indicate that you have read the following list of requirements by signing your initials in the space provided next to each - U.1 p,r Z = w Applicants Initials v �' c.6 cb One completed and signed original and one copy of the application for General Permit - Animal -,� - U Waste Operations; �_ Lq � Two copies of a general location map indicating the location of the animal waste facilities and ��-- Y field locations where animal waste is disposed; ( included in Waste Management Plan) C,_ - ✓ , 3. Two copies of the Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, one must be completed prior to submittal of a general permit application for animal waste operations. - II. GENERAL INFORMATION: 3 . Farm's name: _Eddie Johnson 2. Print Land Owner's name: Eddie JohnsQn _ 3. Land Owner's Mailing address: 905 White P�td Rd_ West City: Fairmont NC Zip: Telephone Number: 628-8346 4. County where farm is located: Robeson 5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Piease include a copy of a county road map with the location of the farm identifigd): included in Waste Management Plan 6. Print Farm Manager's name (if different from Land Owner): 7. Lessee's / integrator's name (if applicable; please circle which type is listed): - DA-NRCS FORM: AWO-G-E 2/97 Page I of 3 III. OPERATION INFORMATION: 1. Farm No.: 7$721 2. Operation Description: Swine pperation 7104 - Certified Design Capacity Is the above information correct? 0 yes; 0 no, If no, correct below using the design capacity of the facility Tvne of Swine No. Qf AnimalaTyke of Poultry No. of Animals Tvne of CattleAnimals 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: No. of Animals, 3. Acreage cleared and available for application: 12.10 ;Required Acreage (as listed in the CAWMP). 1 _0 4. Number of Lagoons. 1 ; Total Capacity: 411413 Cubic Feet (0) Number of Storage Ponds: ; Total Capacity: 5. Is animal waste being applied on any field which has subsurface drains? 6. Are subsurface drains present in the vicinity of or under the lagoon? IV. APPLICANT'S CERTIFICATION: 1, Eddie L. 3dmsan Cubic Feet (ft3) YES or NO (please circle one) YES or NO (please circle one) (Land Owner's name listed in question II.2), attest that this application for Animal Waste Operation General Ptmltit _ has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. . Signature Date 3/17/97 V . MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) I, (Manager's name listed in question II.6), attest that this application for has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER. (919) 733-5083 FORM: -AWO-G-E 2/97 Page 2 of 3 State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality. Non -Discharge Permit Application Form I Survey (THIS FORM MAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL) -� - General Permit - Liquid Animal Waste Operations DIVISION OF WATER QUALITY REGIONAL OFFICES (2197) Asheville Regional WQ Supervisor 59 WoWfin Place Asheville, NC 28801 (704)251-6208 Fax (704) 251-6452 Avery flacon Buncombe Madison Burke McDowell Caldwell Mitchell Cherokee Polk Clay Rutherford Graham Swain Haywood Transylvania Henderson Yancey Jackson Fayetteville Regional WQ Supervisor Wachovia Building, Suite 714 Fayetteville, NC 28301 . (910)486-1541 Fax (910) 486-0707 Washington Regional WQ Supervisor 943 Washington Square Mall Washington, NC 27889 (919) 946-6481 Fax (919) 975-3716 Beaufort Jones Berle Lenoir Camden Martin Chowan Pamlico Craven Pasquotank Currituck Perquimans Dare Pitt Gates Tyrell Greene Washington Hertford Wayne Hyde Mooresville Regional WQ Supervisor 919 North Main Street Mooresville, NC 28115 (704)663-1699 Fax (704) 663-6040 Raleigh Regional WQ Supervisor 3900 Barrett Dr. Raleigh, NC 27609 (919) 571-4700 Fax (919) 571-4718 Chatham Nash Durham Northampton Edgecombe Orange Franklin Person Granville Vance Halifax Wake Johnston Warren Lee Wilson Wilmington Regional WQ Supervisor 127 Cardinal Drive Extension Wilmington, NC 28405-3845 (910) 395-3900 Fax (910) 350-2004 Anson Moore Alexander Lincoln Brunswick New Hanover Bladen Richmond Cabarrus Mecklenburg Carteret Onslow Cumberland Robeson Catawba Rowan Columbus Pender Harnett Sampson Cleveland Stanly Duplin Hoke Scotland Gaston Union Montgomery lredell Winston-Salem Regional WQ Supervisor 585 Waughtown Sireet Winston-Salem, NC 27107 (910)771-4600 Fax (910) 771-4632 Alamance Rockingham Alieghany Randolph Asbe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford FORM: AWO-G-E 2/97 Page 3 of 3 CARRO.LL'S FOODS, INC. P. O. Drawer 856 WARSAW, [NORTH CAROLINA 26398 o �p FACILITY DESIGN AND WASTE MANAGEMENT PLAN 4 ch FARM NAME OR NUMBER J' D !7 I .J o (4 N S O N( FARM DESCREMON 8 E,4c 14 S A S No g g tER N LOCATION COMPANY FARM CONTRACT GROWER PO 3-c5 o,,( CO J b 1& IMPORTANT INFORMATION ABOUT LAGOON CONSTRUCTION f=�DD t E .To tf N5 o r1 0 o N Listed below is a brief summary of volumes and other data: (See contents of Plan for more information) DESIGN REQUIREMENTS I z, o.97 cubic yards EXCAVATION d i 2 7 5 cubic yards FILL (pad & dike) + t 2 -79 cubic yards TOP SOIL (minimum 3" thick) ( (35(• 215)(3b) - Z- cubic yards S 31 S CLAY LINER (represents a complete liner if required) 3, 0 1 3 cubic yards Constructed top of dam must include a minimum of 5% settlement - EXAMPLE: 10 feet high dam will require 5% of 10 feet or 0.5 feet fill above planned top of dam_ Clay content, thickness and compaction of liners (if required) are very important. If the certifying technical specialist is unable to approve the liner with normal field techniques, an independent engineering analysis will be required (see CONSTRUCTION SPECIFICATIONS for additional information). If independent engineering analysis is required, this expense will be the responsibility of the. owner/grower- - Special attention needs to be given to the seeding specifications. The lagoon dike must be seeded according to specifications before the system can be certified and stocked with animals. (Consult with your SCS Conservationist regarding•mulching). ATTENTION OWNER AND EARTH MOVING CONTRACTOR PLEASE READ THIS BEFORE REVIEWING THE ATTACHED WASTE MANAGMENT PLAN. This design has been prepared in accordance with USDA Soil Conservation standards and properly installed will allow certification and stocking of animals. The following items should be discussed PRIOR to entering into a contract: 1. This design is in compliance with state and federal laws. Any changes in design may result in non-compliance and failure to be eligible for certification. No animals can be stocked until the lagoon construction is approved and certified to the Division of Environmental Management (DEM). 2. This design has taken into account data including soils, topography, wetlands, streams, dwellings, wind direction, and owners concerns. 3. The volume shown represents excavation and fill in the lagoon and pad area. It does NOT account for cut/fill for liners, roads, borrow areas, drainage or other related construction activities unless specifically covered in the design. 4. Typically, the excavation volume represents the bulk of earthwork and is used for price negotiations. All earth work beyond this amount will be worked out between the owner and contractor, CARROLUS DOES NOT NEGOTIATE PRICES FOR GROWERS. 5. It is the desire of Carroll's Foods that the contractor receives a fair price for earth work and the land owner receives a properly constructed lagoon and pad that will meet design requirements. 6. DO NOT- MAKE ANY CHANGES TO THE DESIGN OR FARM LAYOUT UNLESS THE ORIGINAL DESIGNER IS CONSULTED AND APPROVES_ CARROLL'S FOODS ASSUMES NO RESPONSIBILITY FOR ANY DEVIATION FROM ORIGINAL DESIGN OR CHANGES MADE ON THE SITE BY CONTRACTOR OR ANYONE OTHER THAN CARROLL'S PERSONNEL. CARROLL'S FOODS, INC. P. 0. Drawer 856 WARSAW, NORTH CAROLINA 28398 MEMORANDUM TO: All Prospective Contract Growers FROM: Don Butler, Real Estate Manager Howard Hobson, Resource Conservationist RE: Legal requirements for swine growers in North Carolina and how they relate to you The facility design and waste management plan attached is of the utmost importance to you and to Carroll's. This plan must be approved by a technical specialist with USDA Soil Conservation Service prior to construction start. The lagoon must be constructed exactly as designed unless changes are approved by the original designer and SCS personnel. The approved plan needs to become a part of your permanent records and must be readily available for review if and when your farm is inspected by state regulatory personnel. When earthwork and lagoon construction is complete and the top of the dike and outside slopes of the lagoon has been graded, seeded, and fertilized it must pass a final inspection by SCS personnel in order for your farm to be certified ready to stock animals. At the time of final construction approval the grower and the person certifying construction must sign a document called Certification for New or Expanded Animal Feedlots (a blank of this form is enclosed in your package) and this form must be sent to the Department of Environmental Health and Natural Resources in Raleigh. Copies of the signed document should be kept in your permanent file, one copy goes to SCS for their file, and a copy must be presented to Carroll's Foods before any animals can be placed on your farm. The owner is responsible for the Certification being completed and sent to the appropriate places. Remember, No Certification -- No Animals. If you have any questions about any of the above information please contact one of us by calling 910-293-3434, extension 246. ANix;T• WASTE HANAGEHENT ELAN CERTIFICATION FOR NSW OR ESPANDED F=)LOTS Please roturn the Corn leted form to the Division of Hnvironmantal Hanagamant at tho addrasa on the reverae side of this form. Name of farce (Please print): Address: _ Phone No. County: Farm location: Latitude and Longitude:_ _ _ /_ _ _ (required). Also, please attach a copy of a county road map with location identified. Type of operation,{swine, layer, dairy, etc.): Design capacity (number of animals): Average size of operation (12 month population avg.): Average acreage needed for land application of waste (acres): a,aaa==aapaaaaaaasaaaaaaaaraaaaraaaaa<aaaraara3aaaaaaaaaas:aaaaaaaaaaawaa=a�aa=aa Technical Speeialiat Certification As a technical specialist designated by the North Carolina Soil and Water -Conservation Commission pursuant to 15A NCAC 6F .0005, I certify that the new or expanded animal waste management system as installed for the farm named above has an animal waste management plan that meets the design, construction, operation and maintenance standards -and specifications of the Division of Environmental Management and the USDA -Soil Conservation Service and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001-.000S. The following elements and their corresponding minimum criteria-haua-been verified by me or other designated technical specialists and arg included in the plan as applicable: minimum separations (buffers); liners or equivalent for lagoons or waste storage ponds; waste storage capacity; adequate quantity and amount of land for waste utilization (or use of third party); access or ownership of proper waste application equipment; schedule for timing of applications; application rates; loading rates; and the control of the discharge of pollutants from stormwater runoff events less severe than the 25-year, 24-hour storm_ Name of Technical Specialiat (Please Print): Affiliation: Address (Agency): Phone No. Signature: Date: .aa3a�===a3assaaaa.aa�aaalRaaapaaaaaaaaaaaaQa.Z. owner/Hanager Agreanant I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any additional expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state either through a man-made conveyance or through runoff from a stone event less severe than the 25-yeas, 24-hour storm. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. Name of Land Owner (Please Print): Signature: Date: Name of 2ianagar, if different from owner (Please print): Signature: Date: *iot4: A change in land ownership requires notification or a new certification (if the approved plan is changed) to he submitted to the Division of Environmental Management within 60 days of a title transfer. DEm USE ONLY : AC.d # r . ' ` United States - soil 440 Caton Rd. Department of Conservation S' Agriculture Service Lumberton, NC 28358 Phone 910 739-5478 March 3, 1994 Eddie L. Johnson Rte. 1, Box 443 Fairmont, NC 28340 Dear Mr. Johnson: - Enclosed is a copy of the Soils Investigation and Site Evaluation for your proposed swine operation site. If you have any questions concerning the investigation or evaluation, please call. Sincerely, baAIJ xed�02XT David Hedgpeth, USDA-SCS Technician DHJ1s encls. a O The Soil Conservation Service is an agency of the Department of Atgricullure UNITRU 97'ATIt9 boll, 440 Cslon Rood DEPARTMENT'OF CONSERVATION Lumhorlon, NC 28358 AGRICULTURE SERVICE 910-739-347R WASTE MANAGEMENT FACILITY SITE EVALUATION GENERAL INFORMATION NAME N z v-.a— ��-• / mr -4 4 '3 3 L16 TELEPHONE l 2-,_ 63 �4 LOCATION 2 N.'l6a Ee. f o A FOVC Fo4kI 8 Z SIZE OPERATION 710 NuiT e LOCATION DATA DISTANCE FROM NEAREST RESIDENCE NOT OWNED BY PRODUCER OOD FT. IS SITE WITHIN 100-YEAR FLOOD PLAIN? YES NO If yes, SCS cannot provide assistance. IS SITE AT LEAST 100 FT. FROM A "BLUE LINE" PERENNIAL STREAM? YES / NO If no, site must be relocated. IS SITE WITHIN 1 MILE ZONING JURISDICTION OF A MUNICIPALITY? YES NO ✓ If yes, landowner should consult with local zoning board about required permits. Permits must be obtained prior to design approval. ARE UTILITIES IN CONSTRUCTION AREA? YES NO ✓ If yes, see Part 503 of the National Engineering Manual and follow po e�`cp. (Copies of maps or other reference materials may he attached to site evaluation.) WETLANDS WILL SITE INVOLVE CLEARING WOODLAND OR ANY NON -CROPLAND? YES NO k� If yes, producer must complete a Form AD-1026. WILL ACTION RESULT IN SWAMPBUSTING7 YES NO IF WETLANDS ARE INVOLVED, IT IS THE RESPONSIBILITY OF THE PRODUCER TO CONTACT THE US ARMY CORP OF ENGINEERS AND THE DIVISION OF ENVIRONMENTAL MANAGEMENT TO DETERMINE IF ADDITIONAL PERMITS ARE REQUIRED. NO WETLANDS SHOULD BE ALTERED UNTIL PRODUCER RECEIVES WRITTEN APPROVAL FROM SCS, US ARMY CORP OF ENGINEERS AND NC DIVISION OF ENVIRONMENTAL MANAGEMENT. (A copy of AD-1026 and CPA-026 should be attached to site evaluation.) ODOR CONTROL HAS ODOR CONTROL BEEN DISCUSSED WITH PRODUCER ............. .............. PREDOMINANT WIND DIRECTION? YES i-' NO .............. POSSIBLE EXPANSION OF TREATMENT VOLUME FROM I CU.FT. UPWARDS .............. TO 3 CU. FT.IL.B. OF ANIMAL? YES ✓ NO .............. PRECHARGING LAGOON WITH FRESH WATER TO AT LEAST 112 OF THE .............. CAPACITY? YES f/ NO .............. USING GOOD SOUND JUDGMENT IN LAND APPLICATION OF/ ............... WASTE? YES 1/ NO OTHER ENVIRONMENTAL FACTORS IS ENDANGERED AND/OR THREATENED SPECIES HABITAT PRESENT? YES NO IS A DESIGNATED NATURAL SCENIC AREA INCLUDED IN THE PLANNING AREA OR WILL PLANNED ACTIONS IMPACT ON AN ADJACENT NATURAL SCENIC AREA? IYES NO IS AN ARCHAEOLOGICAL OR HISTORICAL SITE LOCATED IN THE PLANNED AREA? YES NO ARE THERE PRIME, UNIQUE, STATE OR LOCALLY IMPORTANT FARMLANDS IN THE OPERATING UNIT? YES ✓ NO WILL THE ACTION RESULT IN SODBUSTING? YES NO t" If yes to any of these questions, refer to form NC-CPA-I6 for policy sources. The form does not need to be completed. WASTE MANAGEMENT DOES PRODUCER OWN ENOUGH LAND TO PROPERLY LAND APPLY WASTE? YES ✓ NO IF NO, DOES PRODUCER HAVE ACCESS TO MORE LAND? YES NO IF LAND 1S NOT OWNED BY PRODUCER, CAN PRODUCER GET AGREEMENT ON LAND ON WHICH TO APPLY WASTE?- YES NO (Attach Waste Utilization Plan to site evaluation.) SOIL INVESTIGATION - VALID ONLY IF SOIL INVESTIGATION SHEET ATTACHED IS SOIL SUITABLE FOR LAGOON? YES ✓ NO IS A CLAY LINER REQUIRED? wPPR'ax , 2 'R f) YES ✓ NO IF YES, IS CLAY AVAILABLE ONSITE? �''d suR�i�cc YES ✓ NO QUESTIONABLE IS A CORE TRENCH REQUIRED? CCA C/0y h,N *k, YES ✓ NO (Attach soil investigation sheet to site evaluation.) SITE APPROVED YES ✓ NO CONDITIONAL COMMENTS e A_ud- s'a, Ls 41R /—a4 • &�, Lco kc eaQzi . d ap ,'/ A l.41a� cz. r �p .ate THIS SITE INVESTIGATION IS VALID AS LONG AS THE DESIGN AND CONSTRUCTION OF LAGOON CONTINUES IN REASONABLE TIME PERIOD. UNDUE DELAYS OR HESITANCY IN CONSTRUCTION MAY REQUIRE THAT SITE EVALUATION BE INVALIDATED. SIGNATURE DATE d2 «?3 n Page 2 of 2 TABLE OF CONTENTS VicinityMap .............................................................. I ASCSField Map ............................................................ 2 SoilsMap .................................................................. 3 Soil Investigation Worksheet. .................................................. 4 Waste Treatment Plan ......................................................... 5 WasteUtilization Plan ...................................................... 6 Operation and Maintenance Plan ............................................. 7 Construction Specifications for Lagoon ....................................... 8 Seeding Plan (Farm Site) .................................................... 9 Computer Drawing of Existing Ground ....................................... 1.0 Existing Elevations ......................................................... 11. Lagoon Cross Section Diagram ............................................... 12 Computer Drawing of Proposed Lagoon & Building Pad ......................... 13 Site Balance Report .......................................................... 14 Computer Drawing -All Data -Proposed ........................................ 15 Computer Drawing Contour Lines ............................................ 16 Computer Drawing Sloping Lines ............................................ 17 Computer Drawing -Blow-up of Lagoon Corner ................................ 18 Building Pad Elevations ..................................................... 19 Computer Cross Section -Existing_ -Proposed -Balanced ......................... 20 Facility Overlaid on Existing Topo Map ................................... 21 Ire r I qeT ZVI .—A., rl I%m .4 rA A. e; tA IN COUNTY, NORTH CAROLINA — SHEET NUMBER 65 1313 ,wkti -I (loins sheer 591 " - , �jtii,:.� , r, �- a—i� s.: • yjry =� -- _�.: �5 . --sU '-- wai3 1I [313 •. �B •1 tXl �. ` b _ - - I '� II. 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P1IQ O S1tEET NO, WORK UNrr WATERSIIEII AREA MEA]URFMENT3 CROPI.ANU ACRES PAS URE ACRES � _Lf WOOMANU ACRES 'I'O'rAL ACRES POND cLA34 WORK U143T C0NSf:ItVA'I'1V:+1ST SKE-MH OF PROPOSED POND SHOWING W11ERE HORINCS WERE MADE (Approt. ■c.te I"- ft,tI t e[ale rW*""ra polnt +n tenter ltna of deM and Identit&r on zA etch. • at Q L 2 i SeA J L lYA AeA- 41. 77 S1ipw DE C)w CALF 1 >3 ear and Mt de.n•rrt and ralttwer ia.tnat (Conn.red an bed w rnararea�r) Sher IN❑ NUMBER AND PROFILF eft - thew janded area end "a 'vw aft ind..rr . F".2"M W04 lwdr f "a tt.+e. ter fabfa efewtfonr sn darn -rite be rhpr. ' 1 x' or !' s !1 15 1s IT 1r1 19 40 21 21 23 — 2-3 sc 3-4 SL I Isc SC — s- L S c '5c S c SH 6-7 SC sc S Sc sc at 5If. 5c p- Sc /6-11 Sc cl Ct' .t BURINCS MADE 13Y n,dv!"d ���arz�}t` j3JONATURB A TrrLE )VO C1'All p4,ao,cr. 0h5rRUrd s • i t 'yYPEs Up' MATE AL ENC OUN"i ERE0 1N II01tINt.S (Use one of systems below) UNIFIED CLASSIFICATION USIA CLASSIFICATION . CW-Well Rtsded grnveis: Kravel, sand mix g-Rravel GP -Poorly paAed gravels CM -Silty Rrovelat Itravel-nand-alit mix CC-Clsyey Rrovefst gravel -need -Clay MIX " SW -Well graded sends; send-Rrsvel mix n -sand vfr:-vr.ry, finr. tand st - sandy lnam (sl-fine sandy loam SP - poorly Rraded sends I -loam SM-Silty send ql - pavelly loam SC -Clayey sends; Bond -clay mixtures si-alit ML-Silts: Silty.v- finesands;sandyatclaveysilt oil -silt loam CL-Clays of low to medium plasticity CI -clay loam C11-1nerRsnlc clays of high plasticity. MCI -silly Clay loam MO.Elsstle elite scl - sandy clay loam OL-Or`inic Bilta and sflticlays, low plasticity sic -silty clay otl -Organic clays, medium to high plasticity c -clay 1, suitable material for embankment In available ,w~ alaie) - REMARKS. 2 Gait e Tiz - 4R Oyeft 0 No rindlcafr u•A_, F cdfrl nw M. ,k.ltiA 04 C /.ay /lr�R i s Red ",o;ee *P cur�H. 0 l'%c 2. Erplain balArds requiring epeclal ■ttentlnn in draian r.5....rta,, re.i..a.•..+ck .fcl �- a CIA aQeet - GENERAL REMARKS: U 25 2!1 !7 28 29130431 32 133 134 25 30 37 38 39 40 41 42 43 44 45 48 47 48 49 to 51 Operator:EDDIE JOHNSON County: ROBESON Date: 08/16/94 Distance to nearest residence (other than owner): 1000.0 feet 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. 0 lbs 0 head (finishing only) x 135 lbs. = 0 lbs 0 sows (farrow to wean) x 433 lbs. - 0 lbs 7104 head (wean to feeder) x 30 lbs. = 213120 lbs Describe other 0 Total Average Live Weight = 213120 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OFLAGOON Volume = 213120 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW = 1 CF/lb. ALW Volume = 213120 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION rAur-n4CLuzr-z aT ©rNNg25 d�S� Volume = 0.0 cubic feet 4. TOTAL DESIGNED VOLUME Inside top length (feet)---------------------- 450.0 Inside top width (feet) --------- ----- 115.0 AYERA6 S Top of dike elevation (feet)-------------------- 52.9 Bottom of lagoon elevation (feet)------------ 41.9 Freeboard (feet)------------------------------ 1.0 Side slopes (inside lagoon)------------------ 3.0 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 444.0 109.0 10.0 AREA OF TOP LENGTH * WIDTH = 444.0 109.0 AREA OF BOTTOM LENGTH * WIDTH = 384.0 49.0 48396 (AREA OF TOP) 18816 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 414.0 79.0 130824 (AREA OF MIDSECTION * 4) CU. FT. = AAREA TOP + (4*AREA MIDSECTION) + AREA BOTTOMU * DEPTH/6 48396.0 130824.0 18816.0 1.i Total Designed Volume Available = 330060 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 450.0 115.0 51750.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 51750.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 213120 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 389299 gals. or 52045.3 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall — 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 30187.5 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 30187.5.cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 52045 cubic feet 5B. 0 cubic feet 5c. 30188 cubic feet 5D. 30188 cubic feet TOTAL 112420 cubic feet 6. SUMMARY Temporary storage period====================> 180 days Rainfall in excess of evaporation===========> 7.0 inches 25 year - 24 hour rainfall==================> 7.0 inches - Freeboard===================================> 1.0 feet Side 3.0 : 1 Inside top length===========================> 450.0 feet Inside top width============================> 115.0 feet Top of dike elevation=======================> 52.9 feet Bottom of lagoon elevation==================> 41.9 feet Total required volume=======================> 325540-cu. ft. Actual design volume========================> 330060 cu. ft. Seasonal high watertable elevation (SHWT) ==> Ry -4 9 . feet 44.3 Stop pumping 49.2 feet Must be > or = to the SHWT elev.====_=____> 43-. feet 4-`•J Must be > or = to min. req. treatment el.=> 47.9 feet Required minimum treatment volume===========> 213120 cu. ft. Volume at stop pumping elevation============> 213636 cu. ft. Start pumping elev.___________________ _____> 51.2 feet Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 299873 cu. ft. Volume at start pumping elevation===========> 296992 cu. ft. Required volume to be pumped================> 82233 cu. ft. Actual volume planned to be pumped==========> 83355 cu. ft. Min. thickness of soil liner when required==> 1.6 feet 7. DESIGNED BY:46�.3aL APPROVED BY:,Va �- DATE: 51IbH4_ DATE: S/2,3/9el NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: L 1 nl E72 Ca Mpu-a-nox-s 5D. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 33405.3 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 52045 cubic feet 5B. 0 cubic feet 5C. 33405 cubic feet 5D. 33405 cubic feet TOTAL 118856 cubic feet Wool lwtw . i m Temporary storage period====================> 180 days Rainfall in excess of evaporation—=========> 7.0 inches 25 year - 24 hour rainfall==================> 7.0 inches 1.0 feet Side slopes===== ===========--===---==-----> 3.0 1 Inside top length==================_ =======> 459.6 feet Inside top width========_ = ================> 124.6 feet Top of -dike elevation=======================> 52.9 feet Bottom of lagoon elevation==================> 40.3 feet Total required volume=======================> 331976 cu. ft. Actual design volume========================> 413 cu_ ft. Seasonal high watertable elevation (SHWT)===> 43.0 feet Stop pumping elev.==______________________-> 49.2 feet Must be > or = to the SHWT elev.==========> 43.0 feet Must be > or = to min. req. treatment el.=> 46.3 feet Required minimum treatment volume===========> 213120 cu. ft. Volume at stop pumping elevation============> 281132 cu. ft. Start pumping elev._________________________> 51.2 feet Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 378008 cu. ft. Volume at start pumping elevation===========> 374592 cu. ft. Required volume to be pumped================> 85451 cu. ft. Actual volume planned to be pumped==========> 93460 cu. ft. Min. thickness of soil liner when required==> 1.8 feet 7. DESIGNED BY :_jLU0,Q). -4b- _ APPROVED BY: DATE: 61111Cj 47 DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: It�F5 IGK gOL0tAG—t W jar NF—rL 4-11, 443 CL A ��S16n1 00L0ME W[0 UNErZ 330.,040 CIA•� 6I J 353 �"' 301 3 CU- cads. z7 ./Gu ` `rye ICPL D � i� D��- LA&oW pI7 Rick�'AR� -DtSs G,c Q o'rT D rA o fi s u Ok �aN��NtEv,neN7 BL�4, Z oT R L D I<.51 G44 sTaRaC,S SLV�--V, 51, 8S INvt-kT- o: ou'rLt� � pE 51-19 F�Kti9�l�D F1�oR EI�V, Tad oR pAD Ile 1 N U R7 o f DU s,s, C v A1~7TLLz b TOP of PIKE s2,e8 sL t—U, sugp �R't b 1r p� � anZ7 oVJ1 EL'C . BS , W14p—tl I�PaA5 DF 4196 r✓C-("PW a.►ar") Naj A:O'M p -t 17 w r r I A r—�GS A 06,TIrFz-�5, . SHEET 1 OF 2 OPERATION AND MAINTENANCE PLAN ------------------------------ This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days storage for: (1) waste from animals and (2) excess rainfall after evaporation. Also included is storage for the 25 year - 24 hour storm for the location. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year, but excess rainfall will vary from year to year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(s). If the outlet pipe is not installed at the elevation to begin pumping, a permanent marker must be installed at this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain lagoon treatment depth. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin temporary storage pump -out of the lagoon when fluid level reaches the elevation 51.2 as marked by permanent marker. Stop pump - out when the fluid level reaches elevation 49.2 . This temporary storage, less 25 yr- 24 hr storm, contains 82233 cubic feet or 615102 gallons. SHEET 2 OF 2 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per hour. Refer to the waste utilization plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. Waste shall be applied in a manner not to reach other property and public right-of-ways. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. SHEET 1 OF 2 SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS ---------------------------------------------------------- FOUNDATION PREPARATION: ----------------------- The foundation area of the lagoon embankment and building pad shall be cleared of trees, logs, stumps, roots, brush, boulders,sod and rubbish. Satisfactory disposition will be made of all debris. The topsoil from the lagoon and pad area should be stripped and stockpiled for use on the dike and pad areas. After stripping, the foundation area of the lagoon embankment and building pad shall be thoroughly loosened prior to placing the first lift of fill material to get a good bond. EXCAVATION AND EARTHFILL PLACEMENT: ----------------------------------- The completed excavation and earthfill shall conform to the lines, grades, and elevations shown on the plans. Earthfill material shall be free of material such as sod, roots, frozen soil, stones over 6 inches in diameter, and other objectionable material. To the extent they are suitable, excavated materials can be used as fill. The fill shall be brought up in approximately horizontal layers not to exceed 9 inches in thickness when loose and prior to compaction. Each layer will be compacted by complete coverage with the hauling and spreading equipment or standard tamping roller or other equivalent method. Compaction will be considered adequate when fill material is observed to consolidate to the point that settlement is not readily detectible. NOTE THE SPECIAL REQUIREMENTS FOR PLACEMENT OF LINERS IN THE LINER SECTION OF THIS SPECIFICATION. The embankment of the lagoon shall be installed using the more impervious materials from the required excavations. Construction of fill heights shall include 5 percent for settlement. Dikes over 15 feet in height and with an impoundment capacity of 10 acre-feet or more fall under the jurisdiction of the NC Dam Safety Law. The height is defined as the difference in elevation from the constructed height to the downstream toe of the dike. Precautions shall be taken during construction to prevent excessive erosion and sedimentation. LINER: THE MINIMUM REQUIRED THICKNESS SHALL BE 1.6 ft. NOTE: LINERS (PARTIAL OR FULL) ARE REQUIRED WHEN THE ATTACHED SOILS INVESTIGATION REPORT SO INDICATES OR WHEN UNSUITABLE MATERIAL IS ENCOUNTERED DURING CONSTRUCTION. A TYPICAL CROSS SECTION OF THE LINER IS INCLUDED IN THE DESIGN WHEN LINERS ARE REQUIRED BY THE SOILS REPORT When areas of unsuitable material are encountered, excavated below finish grade to the specified depth perpendicular to the finish grade. The foundation as specified to grade with a SCS approved material REFER TO THE SOILS INVESTIGATION INFORMATION IN THE CONSIDERATIONS. they will be over - as measured shall be backfilled (ie - CL,SC,CH). PLANS FOR SPECIAL SHEET 2 OF 2 soil liner material shall come from an approved borrow area. The minimum water content of the liner material shall be optimum moisture content which relates to that moisture content when the soil is kneaded in the hand it will form a ball which does not readily separate. Water shall be added to borrow as necessary to insure proper moisture content during placement of the liner. The moisture content of the liner material shall not be less than optimum water content during placement. The maximum water content relates to the soil material being too wet for efficient use of hauling equipment and proper compaction. Proper compaction of the liner includes placement in 9 inch lifts and compacted to at least 90 percent of the maximum ASTM D698 Dry Unit Weight of the liner material. When smooth or hard, the previous lift shall be scarified and moistened as needed before placement of the next lift. The single most important factor affecting the overall compacted perme- ability of a clay liner, other than the type of clay used for the liner, is the efficient construction processing of the compacted liner. The sequence of equipment use and the routing of equipment in an estab- lished pattern helps assure uniformity in the whole placement and compaction process. For most clay soils, a tamping or sheepsfoot roller is the preferable type of compaction equipment. The soil liner shall be protected from the discharge of waste outlet pipes. This can be done by using some type of energy dissipator(rocks) or using flexible outlets on waste pipes. Alternatives to soil liners are synthetic liners and bentonite sealant. When these are specified, additional construction specifications are included with this Construction Specification. CUTOFF TRENCH: -------------- A cutoff trench shall be constructed under the embankment area when shown on a typical cross section in the plans. The final depth of the cutoff trench shall be determined by observation of the foundation materials. VEGETATION: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construc- tion according to the seeding specifications. Topsoil should be placed on areas of the dike and pad to be seeded. Temporary seeding or mulch shall be used if the recommended permanent vegetation is out of season dates for seeding. Permanent vegetation should be established as soon as possible during the next period of approved seeding dates. REMOVAL OF EXISTING TILE DRAINS ------------------------------- When tile drains are encountered, the tile will be removed to a minimum of 10 feet beyond the outside toe of slope of the dike. The tile trench shall be backfilled and compacted with good material such as SC, CL, or CH. SEEDING SPECIFICATIONS ---------------------- AREA TO BE SEEDED: 2.0 ACRES USE THE SEED MIXTURE INDICATED AS FOLLOWS: 0.0 LBS. FESCUE GRASS AT 60 LBS./ACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 1 TO NOVEMBER 30 FEBRUARY 1 TO MARCH 30 0.0 LBS. RYE GRAIN AT 30 LBS./ACRE (NURSERY FOR FESCUE) 0.0 LBS. 'PENSACOLA' BAHIA GRASS AT 60 LBS./ACRE (SEE FOOTNOTE NO. 1) SEEDING DATES: MARCH 15 TO JUNE 15 16.0 LBS. HULLED COMMON BERMUDA GRASS AT 8 LBS./ACRE (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 0.0 LBS. UNHULLED COMMON BERMUDA GRASS AT 10 LBS./ACRE SEEDING DATES: JANUARY 1 TO MARCH 30 0.0 LBS. RYE GRASS AT 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS. APPLY THE FOLLOWING: 2000.0 LBS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE) 4.0 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 200.0 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WITH A MULCH ANCHORING TOOL OR NETTING. 1. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. WASIL UVILIZAVION PLAN ---------------------- Owners name--:EDDIE JOHNSON County:ROBESON Mail Address—:RR-1 BOX 443 FAIRMONT,NC 28340 Type of production unit ---- :WEAN —FEED Number of animal units -----: 7104 Type of waste facility ----- :Anaerobic Lagoon Temporary storage period ---: 180 days Method of application ------ :IRRIGATION Amount of animal waste produced------------------: 2999 tons/year Amount of plant available N produced by animals—: 3410 lbs./year Commercial N to apply on planned acreage -------- : 0 lbs./year Your animal waste utilization plan has been specifically developed for your swine operation. The plan is based on the soil types, crops to be grown, and method of application for your particular operation. The waste must be Iand applied at a specified rate to prevent pollution of surface and/or ground water. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle and annual soil tests are encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates and leaching potential. Waste shall not be applied to land eroding at greater than 5 tons per acre per year. Do not apply waste on saturated soils or on land when the surface is frozen. Either of these conditions may result in runoff to surface waters. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or not more than 30 days prior to planting. Soil incorporation of waste will conserve nutrients and reduce odor problems. 1"Ign The acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Annual acreage requirements may be more or less based on the waste analysis report for your waste management facility. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to No. No. Type Code /Acre /Unit Used Apply 2638 8 NoA C 6.1 50.00 0.2 61 MAR-OCT 2638 7 NoA C 6.1 50.00 0.7 213.5 MAR-OCT 2638 4 NoA C 6.1 50.00 8.2 2501 MAR-OCT 2638 4 WaB C 5.5 50.00 3.0 825 MAR-OCT Total 12.1 3601 Available Nitrogen (includes commercial) 3410 Surplus Or Deficit -191 Crop codes: Crop -unit A=Barley-bu. I=Oats-bu. B=Bermudagrass(graze)-tons J=Rye-bu. C=Bermudagrass(hay)-tons K=Small grain(graze)-acre D=Corn(grain)-bu. L=Small grain(hay)-acre E=Corn(silage)-tons M=Sorghum(grain)-cwt. F=Cotton-lbs. lint W=Wheat-bu. G=Fescue(graze)-tons Y=Fescue(pasture)-tons H=Fescue(hay)-tons Z=Bermudagrass(pasture)-tons Page S If more commercial fertilizer is used than shown in this plan, then additional acres of land may be needed. A three to fifteen feet wide permanent grass filter strip should be seeded along all ditches in fields that receive animal waste. Additional comments: -------------------- ---- Note_-- Fields -7 and 8-are to be cleared and planted to-_----- `---Coastal-Hayland-as-a part-o£ this Waste Utilization Plan for the application of -swine -waste - -----------------------------------------------------------------_-- Prepared by: _ - !? _ Title: ------- 624�_2-c{� Date Concurred in by: _c�'�a--------------- Date: Producer 7— I understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25—year 1—day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no runoff occurs. Date ' . -----y -- --- -----U '---------------- _ S Producer Technical Specialist: — - _ ____—_—___ Date: / L 1y9 AI (Copy to producer and copy to case file) --i- Id 4. Y Ti- tdV Iq 47 A-;' P" ty I' Mh s Yf' 2. 91 r Atr.ar_I,mmit 11 Page 1 of 3 North Carolina Agricultural Extension Service Agri -Waste Mmnagem_ent • � 11 � i rJ. James C. Barker* M A. Se=i-Solid Lot MA=mm1; i. Scraped directly from lot into spreader a. From loaded spreader, collect about 2 lbs of ma-+=e �nm ' F etrat locari on using no=sr-I lle collectars. !i_ Fsom storage a. Collect about 2 lbs of --a mom umdar he st=-'ace cruse avoiding bedding mara--tais and using no=erz"1=c coliec;-orz. B. TAguld Mzzrc= 5].urr T i. Under-slo=ed-floor pit a. Extend a 1/2' no=nra1?=c conduit open on bomb ends iara mammrm to pit floor. b. Seal upper and of conduit (e.g., by placing a '�s=b over end of conduit) `spying manure that has eatarad lower end, remove and empty sl=--7 into plastic bucket or to erallic container. c. Take sabsamples :L-om 5 or snore locations or a= least 1 quart. d. Mix an,d add about 3/4 pint to nonmer 11-1c sale can=aiaer . U. Zxterior storage basin or rank a. M2ka sari-zm-,Te has been well --f-ed with a liquzd manure chopper -agitator pump or propeller agitator. b. Take sabsamples from about 5 pit locations, dam ag1za=or pt=p or uon mznure spreader and place in a pL- s =:!.c bucker.. * F--ofessor and ?ar_ensioa Specials=, Biological and Z=gineering Depar=ent, Nor=h Carolina State Universi=y, Raleigh, NC. ,Attachment 13 Page 2 of 3 c. Mix and add 3/4 pint to a nonmetallic sample container. C_ Lagoon Liquid J. Collect about 3/4 pint of recycled lagoon liquid from inflow pipe to flush tanks in a nonmetallic sample container. ii. From lagoon a. Place a small bottle (1/2 pint or less) on end of 14-15' pole. b. Extend bottle 10-15' away from bank edge. c. Brush array floating scum or debris. d. Submerge bottle Within l' of liquid surface. e. Empty into a plastic bucket, repeat about 5 times around lagoon, mix, and add 3/4 pint to nonmetallic sample container. D: Broiler or Turkey Litter i. House litter a. Visually inspect litter for areas of varying quality, e.g., areas around feeders and waterers, and estimate percent of floor surface in each area_ b. Take about 5 litter subsamples at locations proportionate to item a. E.g., if 20% of litter of similar visual quality is around feeders and vaterers. take 1 subsample there and the other 4 subsamples from remainder of floor surface. c. At each location, collect litter from a G" by 6" area down to ear--h floor and place in a plastic bucket. d. After 5 subsamples have been added to the bucket, mix, and add about 2-3 Ibs litter to a nonmetallic sample container such as a 1-gallon freezer bag and seal. ii. From stockpile a. Take suhsamples from about 5 locations at least 1.8" into pile. b. Mix, add 2-3 Ibs to nonmetallic sample container and seal.. Att.aclimetit S Page 3 of 3 II. SAHFLE PREPARATION AND TRANSFEE A. Place sample into an expandable container that can be sealed. Rinse residues from container with clean water but do not use disinfectants, soaps, or treat in any ocher way. B. Pack sample in ice, refrigerate, freeze, or transfer to lab quickly. C. viand-dalivery is most reliable way of sample transfer. D. If mailed, protect sample container with packing material such as newspaper, box or package with wrapping paper, and ,:ape. E. Commercial sample containers and mailers are also available. Contacts: i. AEI, Eastern Agricultural Lab, Inc. iii. Polyfoam Packers Corp. 7621 Whitepine Road 2320 S. Foster Avenue Richmond, VA 23237 Wheeling, IL 60090 Ph: (804)743-9401 Ph: (312)398-0110 U. Fisher Scientific Co. iv. NASCO 3315 Winton Road 901 Janesville Avenue Raleigh, NC 27604 Fort Atkinson, W1 53538 Ph: (919)876-2351 Ph: (414)563-2446 F. Private analytical labs are available, but sample analyses are costly. G. The NCDA provides this service for North Carolina residents. 1. Address: North Carolina Depaxxrteat of Agri=.iture Agronomic Division Plant/Raste/Solution Advisory Section Blue Ridge Road Center P.O. Box 27647 Raleigh, IBC 27611 Ph: (919)733-2655 Attn: Dr. Ray Campbell U. For -ward $4 along with the sample. iii. Include the following identification information with sample: a. Livestock species (dairy, swine, turkey, etc.) b. Livestock usage (sLrine-nursery, finishing; turkey -breeders, brooderhouse, grower, number flocks grown on litter; etc.) c. Waste type (dairy -lot scraped m =e, liquid slurry; swine -pit slurry, lagoon liquid, sludge; broiler -house litter, srackpile iv. Routine analyses performed on all samples: N, P. E, Ca, dig, Na, S, Fe, Na, Zn. Cu. B v. Additional analyses performed upon request: DM, Bo, Cd, Ni, Pb Orientation: -46.0 Z Magnification: 16.2 Inclination: 20.0 64. 00:- �1 �IIOII%I 62.00 50. 130. 48. 00'</I �l`�I���+���I� �ll ,11������,r,��,��,ilf1„J���� •'''+Ilj "'���Ilfli� �'! ii�l 465. 00�r �� ::.: 42. 0 0: ...... 40.00: \. llllll Lower Left 30 Mesh Surface Balanced Project: EDDIE JOHNSON Drawing: a 888's Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared bW: using Sitework 30 Mesh Surface nJOM04TS 6uTan ;Mq paJedaJd :JO4wwTls3 :JaumO :aaauTOUa :agea PTS :uoTgeool :.sagwnN S,aaa a :OuiMeJO NOSNHOC 3I003 :goaCoJd OUT45TXB :aoejJns ay4 -A elep TT- 4- 4oTd Orientation: -45.0 Z Magnification: 21.8 Tnnlinnflnn! na_a 66.5 54.0 62.0 50.0 4e. 0 46. 0 Lower Lef'u 30 Mesh Surface Existing Project: EDDIE JOHN50N Drawing: a see'S Number' Location: Bid Date:, Engineer: Owner: Estimator: Prepared bW: using Sitework 30 Mesh Surface Fill shrir,ki-swill percent: 30.00 Cut shrink/swell percent: 0.00 Iterating to balancing within 10.0 cubic yards... delta 5V Fill 0.00 11279.09 11279.24 -0.00 6175.01 17165.62 0.00 8174.97 17165.75 -1.12 11284.29 11271.66 -1.12 9.22 11279.05 Lower "Proposed" by 1.12 feet. New surface called "Balanced" has been created. Project: EDDIE JOHNSON Drawing: 8 8881S Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared by: using Sitework CUT - FILL -0.14 -8990.61 -8990.78 12.63 0.17 `T+t5 VOLUME 1ar,5 Nar �NCLVaC F—ACAVA►Tiar( � L. l BIER s , t2or�a5, ]) P �KI .Qre E, MTC a1E-.2. 3 Q �488E3Q 5e.Be ---------3 D� Plat of all data for the surface: Balanced Project: EDDIE JOHNSON Drawing: B BBB'S Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared by: using Sitework 53. 63. 52. 63. 63. 52. 53. 63. 62. 63. 63.1 52.E 53. 1 53.] 62.E 63.1 63. 1 62. 6 53.1 63.1 52.E 63.1 63.1 3 X 62.B8 .B8 ............................................................ (..... .i5o �. ..................... 41.E i L AOo1 l ,.� ` i 1 ..........I :..S.Rr'88.............i... 63. E36 PAD e Daylight Perimeter Plot of the contour data for the surface: Balanced Project: EDDIE JOHNSON Drawing: B Bas'S Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared by: using Sitework 3�8 52.88 6 63.1 �8 63. 1 41. 88 41. 88 34E 52--9 62.6 )K 5e. 8 (63.1 53. 62. 63. 1 63.1 52.BB 62. 53.1 K--52: 8 62. E )K 5e. 9 62r5 53.1 8 63.1 *52. 2- : 62. E X-52. Be A 63. 1 31E se. 9e 62. E 63.1 / d1 48888 'S3.i 31c 62. 88 6 tp? 62. 6 Wo 63.1 4 ;fie 53.1 F38ra8 Plot of the sloping lines for the surface: Balanced Project: EDDIE JOHNSON Drawing: a 688's Number; Location: Bid Date: Engineer: Owner: Estimator: Prepared keg: using Sitework .88 0 63.16 s3. is BRA IN AG I- VC Aq5 52.65 53.16 z 63.16 Se. 66 63. 15 3 .63.16 52.66 63.16 63. is B F't_ c S 62. 65 5 53.15 '63.15 CH-ArlroFD ��Ck /+�� rF N0T NF—ED ED •+Q 52.65 !�41L7!146 C/-/0%E� =7'7-- 53.16 63. 15 62.65 53. 15 .y J 63. IS 52.66 63. Is lei Plot of the sloping lines for the surface: Balanced Project: EDOIE JOHNSON Drawing: B Bee"S Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared bg: using Sitework R E ..52i- 98........... 53. 63. 62. 53. 63. 62. 53. 62. 53. 63. 62. 63. 63. 62. 53. 63.15. 62. 65 53.15 63. 15 62. 5 53. 6 53. 5 313%8 .88 i EOOIE JOHNSON: B 888'S: Balanced 16 AUG 94 2:39 PM 56.00 54.00 62.00 50.00 48.00 46.00 44.00 42.00 40.00 (90.64,618.75) Proposed <335.40) (429.04,517.07) EODIE JOHNSON: 8 888'5 16 AUG 94 2:39 PM Information contained in this database is from non agency sources and is considered unconfirmed Farm Emergency Call Form Farm Number — Farm Name lEddie Johnson Owner First Name jEddie Owner Last Name O nson p Reporting Q Complaint Source lEddle Johnson Inches Date11-31-2000. Time Call Number 1684 Plan Due Date Date Plan Date Freeboar (? equals blank) Received Level OK Breached Q es Q No Freeboard Lagoons 12/2/2000 Depopulated Q Yes ONO Freeboard Lagoon2 Overflowed Q Yes Q O Freeboard Lagoon3 LOIssue Q Yes Q No Freeboard Lagoon4 Permissioniopump Q Yes Q O Inundated Q Yes Q No Freeboard Lagoons Flooded Q Yes Q No Freeboard Lagoon6 Pumping Equipment Q Yes Q No Comments ........................... fll.1.l.1.h N.•.{I.l..MMI.l.IpSAIM.{.{MM••n'I�{..fAh1M..in{.{n.. i.........................•......... .............................. ............ ................................................................. I............ Information contained in this database is from non agency sources and is considered unconfirmed. Farm Emergency Call Form Farm Number %8 -- I= Farm Name Eddie Johnson Owner Frist Name Eddie Owner Last Name ohnson OO Reporting O Complaint Source jEddie Johnson Date 1-31-2000 Time Call Number 684 Breached O Yes ONO Freeboard Level 1 19 Depopulated O Yes ONO Freeboard Level 2 Overflowed 10 Yes ONO Freeboard Level 3 LO Issue 10 Yes O NO PermissionToPump O Yes ONO Freeboard Level 4 Inudated 10 Yes O No Freeboard Level 5 Flooded O Yes ONO Freeboard Level S Pumping Equipment O Yes O No CommentsEntered..by...J.effe.rv.B r.o.wn................................................................................................................................................................. State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director April 21, 1997 Eddie Johnson Eddie Johnson Farm 905 White Pond Rd. West Fairmont NC 28340 �EHNR REE4VD 4PR Z ) 1997 FAY iTEVliLLE REG. OFFICE Subject: Certificate of Coverage No. AWS780021 Eddie Johnson Farm Swine Waste Collection, Treatment, Storage and Application System Robeson County Dear Mr. Eddie Johnson: In accordance with your application received on March 20, 1997, we are forwarding this Certificate of Coverage (COC) to Farm No. 78-21, authorizing the operation of an animal waste collection, treatment, storage and land application system in accordance with the State's General Permit (attached). This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Eddie Johnson Farm with an animal capacity of no greater than 7104 Wean to Feeder and the application to 12.10 acres of land. The facility shall be located in Robeson County with no discharge of wastes to the surface waters. The COC shall be effective from the date of issuance_until December 31, 2001. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's Certified Animal Waste Management Plan (CAWMP), and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. In accordance with General Statue 143-215.10C, Animal Waste Management plans shall include the following components: - A checklist of odor sources and best management practices to minimize these sources. - A checklist of insect sources and best management practices to minimize these sources. - Provisions set forth for acceptable methods of disposing of mortalities. - Provisions regarding emergency action plans. Your existing Certified Animal Waste Management Plan must include the above elements, by December 31, 1998. Documentation of the certification must be available to inspectors onsite. Submittal of the amended certification statement shall be required upon renewal of your permit coverage in 2001. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. -The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact J.K. Jallah at (919) 733-5083 ext. 364. Sincerely, A. Preston �oward,, P.E. cc: (Certificate of Coverage only for all cc's) Robeson County Health Department Fayetteville Regional Office, Water Quality Section Robeson County Soil and Water Conservation District Facilities Assessment Unit Central Files State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Eddie Johnson Eddie Johnson 905 White Pond Rd. West Fairmont NC 28340 Dear Eddie Johnson: NZI.WMA 1170• NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES December 30, 1999 RECEIVED` , ! •1 i 5 2000 FAY-TTEVILLE REG. OFFICE Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 78-21 Robeson County This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. ERR], IRR2, DRY1, DRY2, DRY3, SLUR], SLUR2, SLD1, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement_ If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext_ 571. Sincere Kerr T. Stevens, Director Division of Water Quality cc: Fayetteville Regional Office Robeson County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 ' Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper DENR-FRO JUL 0 3 2012 NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P. E. Governor Director June 29, 2012 Eddie Johnson Eddie Johnson Farm 905 White Pond Rd W Fairmont, NC 28340 Dwo Dee Freeman Secretary Subject: Sludge Survey Testing Dates Certificate of Coverage No. AWS780021 Eddie Johnson Farm Animal Waste Management System Robeson County Dear Eddie Johnson: The Division of Water Quality (Division) received your sludge survey information on June 18, 2012. With the survey results, you requested an extension of the sludge survey requirement for the lagoon at Eddie Johnson Farm facility. Due to the amount of treatment volume available, the Division agrees that a sludge survey is not needed until 2014. The next sludge survey for the lagoon at this facility should be performed before December 31, 2014. Thank you for your attention to this matter. Please call me at (919) 807-6340 if you have any questions. Sincerely, Miressa D. Garoma Animal Feeding Operations Unit cc: Fayetteville Regional Office, Aquifer Protection Section Permit File AWS780021 AQUIFER PROTECTION SECTION 1636 Mail Service Center, Raleigh, North Carolina 27699-1636 Location: 512 N. Salisbury St Ralegh, North Carolina 27604 Phone: 919-807-64641 FAX: 919-807-6496 Internet www.ncwatemuaIh.ora NonrthCarohna Naturally An Equal Opportunity 1 Affirmative Aclbn Employer +•• �,`� .'fw:---u"'LI Yam} NCDEH North Carolina Department of Environment and Natural Resources Dwo Division of Water Quality Beverly Laves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary August 29, 2011 Eddie Johnson Eddie Johnson Farm 905 White Pond Rd W Fairmont, NC 28340 Subject: Sludge Survey Testing Dates Certificate of Coverage No. AWS78002 l Eddie Johnson Farm Animal Waste Management System Robeson County Dear Eddie Johnson - The Division of Water Quality (Division) received your sludge survey information on August 1. 2011. With the survey results, you requested an extension of the sludge survey requirement for the lagoon at the Eddie Johnson Farm. Due to the amount of treatment volume available, and the rate of sludge accumulation for the lagoon, DWQ feels that an extension is not appropriate at this time. The next sludge survey for the lagoon at this facility should be performed before December 31, 2012. Thank you for your attention to this matter. Please call me at (919) 715-6937 if you have any questions. Sincerely, Miressa D. Garoma Animal Feeding Operations Unit cc: Fayetteville Regional Office, Aquifer Protection Section Permit File AWS780021 1536 Mali 5ervioe Center, Raleigh. Norm Carolina 27699-1636 Local cn: 2728 Capita? Blvd.. naleig „ North Caroiina 276OZ ?none: 919-733-3221, 1=AY.: 919-715-05881 Customer SerJice: 1-877-62a-67+€5 interne: mvw.ncwa erouaGzy-o- One , No-LdiCarofina !'N =oLtal �1➢. ]; EE'sliEy.• AtffmaUae hctio:c Em wvz: e') �-al Murphy -Brown, UC 4/2koN 2622 Nwy 24 West P.O. Box 856 Warsaw, NC 26398 NUTRIENT UTILIZATION PLAN Grower(s): Farm Name: Farrow. to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish Storage Period: Application Method: Eddie L. Johnson Johnson Farms Facil' # 78-RE Q Robeson APR 0 G 2a �•Nii'�1Tfllll.E liter, g� 7104 >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste show be used to reduce the amount of commercial fertilizer required for the crops in the Melds where the waste is to be applied. This waste utrTmation plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are importantin implementing your waste utilization plan in order to nwimize the fertilizer value of the waste and to ensure that it is applied In an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shag be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tans per acre annually, but less than 10 tons per acre per year providing that adequate fitter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result In runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potenital for pollution. the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages brealdng dormancy. Injec irrg the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 % _I This plan is based on the waste application method shown above. if you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft, tons, etc.): CapacityT aste Produced mr Animal Total Farrow to Wean 3212 galtyr gavyr Farrow to Feeder 4015 gaUyr gal/yr Farrow to Finish 10585 gaVyr gat/yr 7104 Wean to Feeder 223 gal/yr 1.584,192 gattyr Feeder to Finish 988 galtyr gaLtyr Total 1,584,192 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR Obsj: Capacity Type Nhrown Produced per An mad Total Farrow to Wean 5.4 Ibs/yr Ibslyr Farrow to Feeder 6.5 Ibs/yr Ibs/yr Farrow to Finish 28 Ibs/yr Ibs/yr 7104 Wean to Feeder 0.48 Ibs/yr 3,410 Ibs/yr Feeder to Finish 2.3 lbstyr IbsV Total 3,410 Ibstyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply do waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Bela rrc for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total lrrigat od Acreage: 28?5 Total N Required 1 st Year. 8581.8 Total N Required 2nd Year. 0 Average Annual Nitrogen Requirement of Crops: 8,581.60 Total Nitrogen Produced by Farm: 3,409.92 Nitrogen Balance for Crops: (5,171.88) The €oilowhV table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 1A 1 0.71 1 MA Be O Mar -Sept 1 5.2 1 50 1 2B0 1 184.8 1 Sm.Gmin 0 8904Wr 1 1 1 54 1 1 50 1 35.5 1310 1B 13,4 Na4 9emwda Mar-8s 5.2 50 1 250 1 884 1 Sm.Omin 0 1 1 50 1 1 50 1 170 1310 This plan does not include commercial fertifizer. The farm should produce adequate plant available nitrogen to satisty the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May)_ Shading may result if small grain gets too high and this will definately, interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged tD exit the small grain earlier_ You may want to consider harvesting hay or silage two to three tones during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is We September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 Ibs N / bushel B Hybrid Bermudagrass - Grazed 50 Ibs N / ton C Hybrid Bermudagrass - Hay 50 lbs N 1 ton D Corn - Grain 1.25 lbs N / bushel E Com - Sflage 12 lbs N / ton F Cotton 0.12 Ibs N / lbs lint G Fescue - Grazed 50 lbs N / ton H Fescue - Hay 50 Ibs N I ton I Oats 1.3 lbs N / bushel J Rye 2.4 Ibs N / bushel K Small Grain - Grazed 50 Ibs N / acre L Small Grain - Hay 50 lbs N / acre M Gain Sorghum 2.5 Ibs N I cwt N Wheat 2A Ibs N / bushel O Soybean 4.0 Ibs N / bushel P Pine Trees 40 lbs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables_ See attached map showing the fields to be used for the utilization of animal waste. 4ot13 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PM Farrow to Wean Farrow to Feeder Farrow to Finish 7104 Wean to Feeder Feeder to Finish Itydarlimat Farm Total/yr 0.84 1 4.1 0,072 511.488 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 511.488 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 2557.44 pounds of plant available nitrogen to utilize. Assume you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 8 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you well need 20.45952 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual ulilization rates will vary with sod type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the sod at the time of irrigation such that runoff or ponding occurs_ This rate is limited by initial sod moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the sod at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of Land application for this plan, It is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to property irrigate the acres shown in the preceding table_ Failure to apply the recornrnended rates and amounts of nitrogen shown in the tables may matte this plan invalid. 'This is the rnaximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storrri_ It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated property to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide fir establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inthr * inches 2638 1A NoA Bermuda (G) 0.5 1 2638 1 B NoA Bermuda (G) 0.5 1 2638 2 NoA Bermuda (G) 0.5 1 2638 3 NoA Bermuda (G) 0.5 1 2638 4 Ra Bermuda (G) 0.4 1 2638 5A NoA Bermuda (G) 0.5 1 2638 5B NoA Bermuda (G) 0.5 1 2638 6A NoA Bermuda (G) 0.5 1 2638 6B NoA Bermuda (G) 0.5 1 2638 7A NoA Bermuda (G) 0.5 1 2638 7B NoA Bermuda (G) 0.5 1 2638 8A NoA Bermuda (G) 0.5 1 2638 813 NoA Bermuda (G) 0.5 1 6of8 Additional Comments: This plan revised to show add'rfional field. All acres shown are wetted. Doe W the large PAN defidt, the small grain overseed may be o nal, however, it is recommended that part of the fields be overseeded in case winter pumping is needed. 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Owner: Manager: Owner/Manager Agreement: Johnson Farms Facility # 78.21 Eddie L. Johnson I/we understand and will foilow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Uwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Sol] and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Signature: Eddie L. Johnson .5-=;�-CP Date Name of Manager (if different from owner): Signature: Date Name of Technical Specialist: Affiliation: Address: M. Kevin Weston Murphy -Brown, LLC 2822 Hwy 24 West, PO Box 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: ///, y/Zp� 8of8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to property dispose of the waste, helshe shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing himlher the use of the land for waste application. it is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinp crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients- 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally billed cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shalt be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Wastelnutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, ben-ns, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 if animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan' which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption_ However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient; unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 is i r :i • Moil: WISH ''y.�-. +rat+,I✓4,�- air J_":. •'tl '3:i .. t. �,�..r.�.r ,{�,�� li r,r fi.el Von.,,- � k f 1 \ •(. •d r 1 •;.i' r j .,11, � �.�eJ{ i I,t � � Fx �,�� 1�;+-rr='',RRr.r. f+ia y�1 �i..f�'`i.1 J t uZ, �: F + r i'f • j , � . nog / ,, �+. J,1.. _ •� . •/!, 4.,tk �., �', �T •�..r.R y J ,�•„ •i''t i� �x Y �_, ' t '� �,� � r,,.l•t`,.'�•'fjA`J' „rl;; ,� r�! �' '� 1'i -�4'•e f4i•, � • � r ! y� i +JwR i _i 5�' I. -' '1 -' ., p+J S •r ,* 7.):1 j' � i �,+1 ` �'. ' 1 `, i i 'r ' i 4 � `tit ,i r � ' i ,�••s ry : A: •e. , xt+� ra� s: is ,+� �e. A 7e-:.� .I(�M', p� 5 �rrA{.1*�r1 +'J i—ii ���� }J F•f l i o� P c 1 vlr,.y '�+. r r rw Yp xi.l t.'�•'.� •' ' �, S� S, a i�i 3, '� k��1p�,ir���'nlYrr�''r?.�r.r•t!t'•sy+s viJr! �a •�11. :;t +r 'Jy` inl «.t �,1,' Murphy-B Q W n LLC PO Drawer 856 282-2 Hwy. 24 West Warsaw, NC 28398 Tel: 910-293-3434 Fax. 910-293-3138 April 30, 2004 Eddie L. Johnson Johnson Farms 905 White Pond Road West Fairmont, NC 28340 Subject: Irrigation Design Addition and Revised Nutrient Utilization Plan for Johnson Farms Facility # 78-21 Robeson County Please End enclosed the Irrigation Design Addition and two copies of the revised Nutrient Utilization Plan for the above -mentioned facility. Please sign both copies of the Nutrient Utilization Plan and return one copy to me for our files. It -you have any questions regarding this matter, please do not hesitate to call me at (910) 293- 3434 ext. 5353. Sincerely, Kevin Weston, CID Environmental Compliance Landowner/Operator Name: Address: Telephone: Table 1 - Field Specifications Approximate Maximum Useable Size Field of Field Number (acres) Sheets IRRIGATION SYSTEM DESIGN PARAMETERS Eddie Johnson - Johnson Farm 905 White pond Road West Fairmont, NC 28340 (910) 628-8396 Sol[ Type Slope % Crop(s) County: Robeson Date: 4/28/2004 Maximum Maximum Application Application per Irrigation Rate Cycle (ln/hr) (inches) Comments 5A 1.72 NoA 0-5 Bermuda / Small Grain 0.5 1 5B 1.82 NoA 0.5 Bermuda-/ Small Grain 0.5 1 6A 1.61 NoA 0-5 Bermuda I Small Grain 0.5 1 6B 2.66 NoA 0-5 Bermuda I Small Grain 0.5 1 7A 1.61 NoA 0-5 Bermuda / Small Grain 0.5 1 7B 2.16 NoA 0-5 Bermuda / Small Grain 0.5 1 8A 1.72 NoA 0-5 Bermuda / Small Grain 0.5 1 88 1.82 NoA 0-5 Bermuda I Small Grain 0.5 1 15.12 Sheet2 TABLE 2 - Travelling Irrigation Gun Settings Make, Model and Type of Equipment: 3" Hobbs Traveler Field No. Travel Application TRAVEL LANE Wetted Nozzle Operating Operating and Speed Rate Effective Effective Diameter Diameter Pressure Pressure Are Hydrant No. ft/min(in/hr.) Width ft. Len th ftfeet Inches at Gun sf at reel(psi) Pattern Comments - Acres er ull -----�_-��� 1 1 1 __--�---� 1 1 1 Sheet4 TABLE 4 - Irrigation System Specifications Traveling Solid Set Irrigation Gun Irrigation Flow Rate of Sprinkler m 182 0 Operating Pressure at Pump si 106.5 ##DIV/O! Design Precipitation Rate in/hr 0.28 #DIVIO! Hose Length feet 700 xxxxxxXX Type of Speed Compensation Mechanical xxxxx xx Pump Type PTO, Engine, Electric Engine Pump Power Requirement h 20.6 #DIVIO! TABLE 5 - Thrust Block Specifications THRUST BLOCK LOCATION AREA (sq. ft. 90 dt9ree bend 4.94 Dead End 3.50 Tee 2.45 Gate Valve 3.50 45 degree bend 2.66 Page 1 Sheets IRRIGATION SYSTEM DESIGNER **SVIA1 Name: Micah Kevin Weston, CID Company: Murphy -Brown, LLC Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 0, Phone: (910) 293-3434 * W 0 2919 ` Required Documentation O'CSIG yea The following details of design and materials must accompany all irrigation designs: s1°R>iN�cL'�a 1. A scale drawing of the proposed Irrigation system which Includes hydrant locations, pipelines, thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 8. Computations used to determine all malnllne and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and Illustrations of all thrust block configurations required in the system 6. Manufacturer's speclflcations for the irrigation pump, traveler and sprinkler(s). 7. Manufacturers specifications for the Irrigation pipe and/or USDA -MRCS standard for IRRIGATION WATER CONVEYANCE. 8. The Information required by this form are the minimum requirements. It Is the responsibility of the designer to consider all relevant factors at a particular site and address them as appropriate. 9. irrigation pipes should not be installed In lagoon or storage pond embankments without the approval of the designer. NOTE: A buffer strip of 25' or wider must be maintained between the limits of the Irrigation system and all perennial streams and surface waters per NC Statutes. Sheet6 Narrative of Irrigation System Operation Design And Installation Overview This design is for an addition to an existing facility. This Irrigation system is designed with six inch, Class 200 PVC gasket pipe and schedule 80 flttinngs. The system Is designed to accommodate the flow velocities, flow rates and pressure requirements associated with a 3" Hobbs traveler. Air vents and thrust blocks are to be installed as indicated on the drawings. Air vents will consist of using a 6" x 2" saddle with a 2" galvanized threaded pipe and an AV 150. The thrust block areas have been calculated and are listed In Table 4 of this design. The design of the traveler system requires the use of a 1.08" ring nozzle in the gun. Each pull has a specific arc setting and travel speed which must be used to achieve the desired application. This information Is given in Table 2 of this design. A detail of the hydrant layout is also included and specifies the type and size of fittings. All pipe shall be installed with a minimum of 30" of cover and shall be backfilled In no less than three passes, leaving enough soil material above original grade to allow for settling. All ditch crossings shall cross at a minimum of 24" below the bottom of the ditch or shall be encased in a 10" x 20' Class 200 PVC pipe. The suction assembly for the pump to be used Is 6" aluminum. A pressure gauge should be Installed on the discharge side of the pump where It can be seen during start up of the system. System Start-up And Operation When setting up the reel, make sure It is level and the stabilizer legs are down and secured. Engage the brake, then disengage the transmission. Pull out the hose at a speed not to exceed 3 mph. Engage the transmission before disengaging the brake. Prime the pump and start the motor. Set all "Murphy" safety switches to Insure immediate shut down of the system If a problem occurs. Also, set the timer to shut off the pump at the time a run will be completed. Check all safety switches on the reel after each start-up to ensure proper operation. Read and review the manufacturers operator manuals for additional details on start-up procedures. Grower should walk the entire pipeline periodically to check for leaks and other potential problems. Winterization And Maintenance Disconnect both ends of all flexible hoses at the traveler. Remove the drain plug from the gun cart and pull out the hose at least half way to purge enough water to protect from freezing. Wind the hose back onto the reel and replace the drain plug. Read and review the manufacturers operator manuals for additional details on winterization and maintenance procedures. Sheet? CALCULATIONS Sprinkler Specifications Sprinkler Type: Nelson 150 Nozzle Size: 1.08 inches Sprinkler Pressure: 60 psi Flowrate(GPM): 182 gpm Wetted Diameter: 300 feet Lane Soacinas Desired Spacing (%): 70 % Design Spacing(feet): 210 `PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 200 feet Actual Spacing (°k): 67 % Application Rate Application Rate =(96.3xFlowrate)1(3.1415x(.9xradius)squared) Design App. Rate = 0.28 infir 360 degree arc = 0.28 inlhr 300 degree are = 0.33 irdhr 330 degree arc = 0.30 inlhr 220 degree arc = 0.45 inmr 180 degree arc = 0.55 inlhr Traveller Speed Travel speed = 1.605 x Fiowrate 1 Desired application amount x Lane Spacing Desired app. (in_) = 0.5 inches 360 degree arc = 2.92 tUrnin 300 degree arc = 3.51 ftlmin 330 degree arc = 3.18 ft/min 220 degree arc = 4.67 ftlmin 180 degree arc = 5.84 ftlmin Mainline Velocity Velocity = .408 x Flowrate 1 pipe diameter squared feettsec.=" "For buried pipelines, velocity should be below 5 feet per second Pipe size: 6 inches Velocity= 2.06 ft/sec. Page 1 Sheet7 Maximum Mainline Friction Loss Most distant hydrant: 8 Total distance: 2030 feet Friction Loss is figured using Hazen/William's Equation Friction Loss= 0.24 feet/100 feet Max. Mainline Loss = 4.9 feet or 2.1 psi Total Dvnamic Head Sprinkler Pressure: 60 psi Loss through traveller. 35 psi Elevation head: Z.1 psi Mainline loss: 2.1 psi Suction head and lift: 2.2 psi 5% fitting loss: 5.1 psi TOTAL(TDH) = 106.5 psi or Horsepower Required Horsepower = Flowrate x TDH(feet) / 3960 1 Pump effeciency Pump Description: Berkeley B3J Pump Efficiency: 55 % Horsepower Required: 20.6 Hp Thrust Blocking Thrust Block Area = Thrust 1 Soil Bearing Strength Thrust: 4200 feet Soil Bearing Strength: 1200 feet End Cap: 3.5 ft2 90 degree elbow: 4.9 ft2 Tee: 2.5 ft2 45 degree elbow: 2.7 ft2 Pine Pressure Ratina Check 246.0 feet Pressure Rating of Pipe to be Used: 200 psi Max. Pressure on system when running: 106.5 psi 70% of Pressure Rating: 140 psi If Max. Pressure on system is less than 70% of Pressure Rating, OK Page 2 Sheet? Net Positive Suction Head Check NPSHA: 21' NPSHR: 7' 'from pump curve If NPSHA>NPSHR OK Page 3 Sheet8 (2) Johnson Farm Addition Acreage Calculations Width Length Acres Total Acres Start End Stop End Total P. t-l# # ft,1 _Mj (midseciionl (midsection) ac. ac. Pull Acres 5A 217 250 1.25 1.25 0.474 0.000 1.72 5B 100 240 0.55 1.35 0.474 0.000 1.82 217 160 0.80 0.00 0.474 0.000 0.00 6A 200 250 1.15 1.15 0.458 0.000 1.61 6B 200 480 2.20 2.20 0.458 0.000 2.66 7A 200 250 1.15 1.15 0.458 0.000 1.61 7B 100 180 0.41 1.70 0.458 0.000 2.16 200 280 1.29 0.00 0.458 0.000 0.00 8A 217 250 1.25 1.25 0.474 0.000 1.72 8B 217 270 1.35 1.35 0.474 0.000 1.82 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 O.Oo 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.270 0.00 0 0 0.00 0.00 0.000 0.270 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.270 _ 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 _ Total Acres 15.12 page 1 �•';i ar �. lit'-�' `.i.: -r,. `it';�� 1, .'' 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I[ �:'j �;�. :� ,'H.%�: 1A,r '.r, ,. ,;ti '•i i0.`,1 ` .j' ti"9t ,{'W, 4 c ;r ,�'k.��s , •� f.��}': �1','A'1�.:`,�; ,f r• '!f,,_,s:.y', �r4'uF�.k��'r�✓p1+rt f '� : C��f :.,y,� i. j i_ .; 1,` r, p �'j �{'r •�':' .t .:13 a �+'t4i,., 46 J •' i'�� :Ili. ,!{'�.1!.' 7i� ��5•. .:4'+'t. .'Y� jj IS � 'i��,•}` .1. ,i '�' •: jr.'..l" •tf: �.'rt�;''y�i ,'ir Lnr11F,. ��. •. :,,fi..:.: i.= AM NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary July 17, 2009 Eddie L. Johnson Eddie Johnson Farm 905 White Pond Rd West Fairmont, NC 28340 RECEIVED AIL 2 1 = 1FNR - FAYFT FmLLf REGIONA1 nmrr Subject: Sludge Survey Testing Dates Certificate of Coverage No. AWS780021 Eddie Johnson Farm Animal Waste Management System Robeson County Dear Eddie Johnson: The Division of Water Quality (Division) received your sludge survey information on July 2,' 2009. With the survey results, you requested an extension of the sludge survey requirement for the lagoon at the Eddie Johnson Farm facility. Due to the amounts of treatment volume• :. available, the Division agrees that a sludge survey is not needed until 2011. Thank you for your attention to this matter. 1f you have any questions, please call me at:(919) 715-6937. Sincerely, Miressa D. Garoma Animal Feeding Operations Unit cc: Fayetteville Regional Office, Aquifer Protection Section Central Files 1617 Maq Service Center. Raleigh. North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27504 1� 1VOne t Phone: 919-807-63001FAX: 919.807.64921Customer Service: 1-877-623-6748 o. thCw-olhia Internet: wuuw.ncwaterquality.org � /„ An equal Oppodunitu'•,AYlrnlaliv� Action EmNattrr ployer i ` [i 11) l5IM/ Animal Waste Management System Operator Desi anon Form WPCSOCC g L l NCAC 15A 8F .0201f►N� Facility/Farm Name: -Eddie lf) mij'� # f Permit #: hi 3 Facility ID#: - _ County: PDh&fU17 Operator 1n Charge (01C) I Name: Z'2�Liee•ArIse 117 First Middle Las, Jr, Sr. etc_ Cert Type / number: e2 UI R - / 8 19 Work Phone: ( I a-_L-G Signature: �i Date: "I certify that I agree to my designation as the Operator in Charge for the facility noted. l understand and will abide by the rules and regulations pertaining to the responsibilities set forth in 15A NCAC 08F .0203 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission -- Back-up Operator 1n Charge (Back-up 01C) (Optional) .t! [Vo/ e_ _ �ffhnss�y -Jt-, First Middle tart Jr. ]r. etc. Cert Type l Number: (. OJA - 4 SS-8 6 Work Phone: ( y 16 ) 4 --� 8 - e3 5 6 Signature: ( � �&S-C _r,r _ _ Date: - - O q "I certify that I agree to my designation as Back-up Operator in Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities set forth in 15A NCAC 08F .0203 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission," OwnerlPermittee Name: h da, I c if " A Phone #: ( 7' � °) 6 Q Y - 9, 9 G Fax#: ( ) _,......,._., ..... v QlsLz� �x Date: % 1 p {(3a•ncr cir authrni�td ag Flail or fax to: WPCSOCC 1618 Mail Service Center Raleigh, N.C. 27699-1618 Fax: 919-733-1338 (Retain a copy of this form for your records) Re, red S.=tM)7 W/18/2008 TUT 15:56 FAX 9102933138 WRLNMI -)-)-) DWD Fayetteville Q001/005 i er,.s Murphy Brown LLc PO Box 856 2822 Hwy 24 West Warsaw, NC 28398 Pone (910) 293-3434 Fax (910) 293-3138 Fax Transmittal Sheet AA Al�-'�A�-�..) Phone: Dates Re. CC: ❑Urgent ❑ For Review ❑ Please Comment ❑ Please Reply ❑ Please Recycle 99/t8/2008 TRU 15:56 FAX 9102933138 WRLNMI DWQ Fayetteville 9 002/005 PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITIES Facility Number: 78-21 Facility Name: Eddie L. Johnson Farm #1 County: Robeson Certified Operator Name: Eddie Johnson Operator Number; 18194 1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the lowest point on the top of the dam for lagoons without spillways; and from the current liquid level in the lagoon to the bottom of the spillway for lagoons with spillways. Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon Name/ID: 1 Spillway(Y or N): N Level(inches)7 17 2. Check all applicable items Liquid level is %within the designed structural freeboard elevations of one or more structures. Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within acceptable ranges. X _Liquid level is within the 25 year 24 hour storm elevations for one or more structures. A 30 clay Plan of Action is attached. Agronomic balance is within acceptable range. Waste is to he pumped and hauled to off site locations. Bolume and PAN content of waste to be pumped and hauled is reflected in section III tables. Included within this plan is a list of the proposed sites with related facility numbers, number of acres and receiving crop information. Contact and secure approval from the DWQ prior to transfer of waste to a site not coverer: in the facility's CAWMP. Operation will he partially or fully depopulated. 'Atiach a complete schedule with corresponding animal units and dales fro depopulation "if animals are to be moved to another permitted facility, provide facility number, lagoon freeboard levels and herd population for the receiving facility 3. Earliest possible date to begin land application of waste: 911912008 1 hereby certify that I have reviewed the information listed above and included within the attached flan of Action, and to the best of my knowledge and ability, the information is accurate and correct. -Eddie L. Johnson Phone: (910) 740-1151 Facility Owner/Manager (print) - Date: 9/1812008 Facility Ownerllvianager (signature) .� 19/18/2008 THU 15:57 FAX 9102933138 %RLNMi * DWQ FLvetteville IA 003/005 1I. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YR.124 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. Structure ID: La oon 1 line rn - 467.7 lb PAN 2. Structure ID-_ line m = lb PAN 3. Structure ID: line m = ib PAN 4, Structure ID: lime m = lb PAN 5. Structure ID: line m = lb PAN 6. Structura ID: line m = lb PAN n.lines 1+2+3+4+5+6= 467.7lbPAN 111. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOWN PERIOD_ DO NOT I.IST FIFI. DS TO WHICH PAN CANNOT BE APPLIED DURING THIS 30 DAY PERIOD. 0. tract i, P. field 9 q. crop r. acres s. renaining iRR 2 PAN `JaiOnCe (Vacfe) L TOTAL PAN BALANCE FOR FIELD (Ibs.) column r x s u. application windnv. 2638 1 B Bermudagrass 3.40 202.20 687.5 Mar -Sept _ 2638 _ 2 Bermudagrass 3.64 137.42 500.2 Mar -Sept _ 2638 3 Bermudagrass 2.87 228.84 656.8 Mar -Sept 2638 4 Bermudagrass 2.50 119.24 298.1 Mar -Sept 'State current crop ending application date or next crop application beginning date for available receiving crops during 30 clay draw down period. v. Total PAN available for all fields (sure of coiumn t) = 2142.6 lb. PAN IV. FACILITY'S PoA OVERALL PAN BALANCE w. Total PAN to be land applied (line n from section 11) = 467.7 lb. PAN PoA (30 Day) 2121100 09/18/2008 THLI 15:57 FAX 9102933138 WRLMI -,-> f DWQ Fayetteville 19004/005 x. Crop's remaining PAN balance (tine v from section ill) = y. Overall PAN balance (w - x) = 2142.6 lb. PAN -1675 lb. PAN Line y must show as a deficit, if line y does not show as a deficit, list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new PAN based on new information. If new fields are to be included as an option for lowering lagoon level, add these fields to the PAN balance table and recalculate the overall PAN balance. If animal waste is to be hauled to another permitted facility, provide information regarding the herd population and lagoon freeboard levels at the receiving facility, Irrigation onto existing spray fields will continue as weather and field conditions permit. PoA (30 Day) 2121100 .09/18/2008 THU 15:58 FAX 9102933138 WRL.NMI y44 DWq Fayetteville R 005/005 PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIES 30 DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Namelidentifier (ID): Lagoon 1 2. Current liquid volume in 25 yr.124 hr. storm storage & structural freeboard a. current liquid level according to marker 17.6 inches b. designed 25 yr.124 hr. storm & structural freeboard —9-61 inches c. line b - line a (inches in reel zone) = 2.0 inches d. top of dike surface area according to design (area at below structural freeboard elevation) 330060 ft2 e. line c/12 x line d x 7.48 gailonslft'` 411475 gailons 3. Projected volume of waste liquid produced during draw down, period I. temporary storage period according to structu, ai design 180 days g. volume of waste produced according to structural design 52045.3 ft'6 h. current Nerd # 7-1 641 certified herd k 7104 actual waste produced = current Nerd `= x tine g = certified herd 4 i. volume of wash water according tostructural design j. excess rainfall over evaporation according to deign k. (lines h + i j) x 7.48 x 30 days/line f= 4. Total PAN to he land applied during draw dawn period I. current waste analysis dated [_ __ r114/200�1 m. ((lines e + k)11000) x line I = REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE, (Click on the next Structure tab shown below) PoA (30 Day) 2/21100 52045 f is C-01 ft; 30197.5 fl" 102517 gallons -� 0.91 lbs/1000 gal. 467.7 lbs. PAN qb x,- `Jy- CD'a! LUMC L..►onnson 905 White Pond Rd. West Fairmont, NC 28340 RECEIVED DEC 14 20 aYEU EMLLE REGONALOFRCE Oft pt,"P a ; r- X H li 3 n v � n C5 CDrn � v I f "x � J. ( 1111 ("/-- - — F-.-!n. bla,!-e -;t(y4i3uJ - A) God t Stalli.ir M-fit iqu.0 Surtare Distance frum liquid surface;, 10-P P'kuLC�. - & -3 A-41- 10 12 13 14 16 23 11 AU Gri-J Poistt!i :ird sludew ivver thickotss must be almuched to this -ludge Sgrvey. Data Sheet. See Appendix 6 fnr C.Orwerfitnu from iud3-es to teotbs of feet- I RECEIV DEC ih2 Lame L. jonnson 905 White Pond Rd. West Fairmont, NC 28340 RECEIVED DEC �mux"S^/`C� muOyo,,/ - m ` Hm�L.. r /c/ Dole PAW w:,.v ------'- ---- (A) No . | ' /`u 's in�vles �Fmt� F_ a inches rFaet (tenths) IF t & in,.:,-, . , � / ) ; ' � F3 < . . - ' Jr ~ w . -'---' - ----- ' ---'-�-'--� � l 12_ 1� _= � � . 11 �- ) � 21 � --- ' ' r---'---'- � � ` |- ^~ ' � | =- — �-'----1--'---- | z 9 :ter C) p; 5V s i f d October 8, 2007 Eddie Johnson Eddie Johnson Farm 905 White Pond Rd West Fairmont, NC 28340 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins Director Division of Water Quality OCT 10 2007 DERt�GT p -FA'iI Subject: Sludge Survey Testing Dates Certificate of Coverage No. AWS780021 Eddie Johnson Farm Animal Waste Management System Robeson County Dear Eddie Johnson: The Division of Water Quality (Division) received your sludge survey information on October 4, 2007. With the survey results, you requested an extension of the sludge survey requirement for the lagoon at the Eddie Johnson farm facility not to be required until 2009. Due to the amounts of treatment volume available, the Division agrees that a sludge survey is not needed until 2009. The results of the 2009 sludge survey are to be submitted by March 1, 2010. Thank you for your attention to this matter. If you have any questions, please call me at (919) 715-6937. Sincerely, 744af--� Miressa D. Garoma Soil Scientist cc: Fayetteville Regional Office, Aquifer Protection Section Central Files iv rthcarolina Xaturally Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwater uali .or Location: 2728 Capital Boulevard An Equal Opportun4lAffirmative Action Employer— 50% Recyded[10% Post Consumer Paper Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 Eddie L. Johnson 905 White pond Rd. West Fairmont, NC 28340 App=dh- 3. Lagoon Sludge Survey Form 2 P--,-n3h or DVIQ Id=dfi=iioL Nuinbcr lzgoon lder;iffication C. D. Date of Wasurements 5(n I TE Methads/Demi= Used fw Measwcm=l of: a. Distanm from the lg ooB liquid surLxe to the. top of the sludge layer: b. Distanrz urn- lb,(- 1.agoan : liquid surh= to the bonom (so.il) of lagoon: c. Thick -new ofthe sludge: layer ifmoVat a dusty mras mar with "care sampler": L2L000rj Surface Area (using dime simms at inside tan of bank i: (acres] (Draw skewl of lagoon an a scpamze shwA and list dinicnsiops, and calcula, surface are2L1 RECEIVED AM--.i 6 w DENR- FAYETWLLE REGIONAL OFRCE G. Estimate number of sampling points: a. Less than 1.33 acre: Use 8 points b. If marts tban 1.33 acre, . =eS x 6 = wifn mwLimum of 24, (Usfn-ft lkach =d 6M===S, d-WdDp 2 =IfDM -jir- tbal has munbcr of mt=Stl = P013= IhV =Mh roast rlo=Jy with tht esth=tmd w=bcr of s=Aws Pamis ==dcd-"N=b= i)sz grid ka=eezim pa= on ibe lagoon grid to con=poud with the data w be r=wdcd fcw Pomis of fit.) H- Conduct slutip survey and record data an -ShWSc- Survey Data Shce"- L Al time of sludge survey, also mca=etlr-- Liquidervel to the Present Uquid Level (=asurc ea the lagoon pgt pok), 3. Detzzxnuie dwmcc ftom lAw=um Liquid bevel m � LQ,id LevcL (Determint- from Plan or other higotm rccards) IL Calculate distance from preseM liquid surface level to blinirm liquid level: Item X- Uem L assuiniag pn=ew liquid levrl is below Max- Uq. Levc.1- L- Record from sludge survey data shect the distance from the present liquid suzb= level to the lagoon bduom (average for all the ineasizrcineart-poinu): M. Accord from sludge survey data sheet the distance from the present liquid nirfwr level to the top of tb-- sludge layer (average far all the measuratnent points): N. Rtrord from sludge survey dma sheet the avcragethichness of the shOge. layer. O. CalziJam the thiclaims of the existing liquid Tit-afmcw Zone, (Item bf- Item K): 0101= If Item 0 is Ic" 4nn 4 fL, z shWze rCMOVW and UQ22dW pl2n may be required by N-C-DWQ. See your spccffirpermit arcontadDWQfuzD=information) fily pd lagoon with tiaffonn side slope. Completed bv:) A cv)!",f 0 .5 (!>/ >: 0-1-Z Date: IIIIMI Name I signsuzre M "Ildgr stwvey Dant Sbeel S Udge Survey Data Sheet Prin4 Name Lagoon Identification: Date. Signature - --------- - (A) Grid Poird No- �istance trom liquid surtaae topat SJUOIR (C) jjj Distance from liquid sur%ce to lagoonittxrt soil —to Ft. inches reel FL & bv;hw Feet ftenflis) Ft & incn.. 2 -S 3 "5 L-73 ;2 S-- 7 10 .2 2J 12 as 13 14 16 .7 20 21 7 22 23 24 Average— Paver 1 S .t. i. (tIOP.th!;L-i 7 T, -AD Grid Paints z nd currespogffin a sludge Inver -thickWs dust be shqj�jn r,u a A% L I C 11 attached Lo this Sludze- SLir�v Data Sheet. Ste Appendix 6 11br conversian from inches to tentbs of feet eve,/ )L f Michael F. Easley. Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources October 1, 2004 Eddie Johnson Eddie Johnson 905 White Pond Rd. West Fairmont NC 28340 Alan W. Klimek, P. E., Director Division of Water Quality OCT 15 2004 DENR - FAYEIIE1+iLLE REGIONAL OFFICE Subject: Certificate of Coverage No. AWS780021 Eddie Johnson Swine Waste Collection, Treatment, Storage and Application System Robeson County Dear Eddie Johnson: On June 11, 2004, the North Carolina Division'of Water Quality (Division) issued a revised State General Permit for swine facilities. The General Permit was issued in accordance with the directive of Senate Bill 733 (Session Law 2003-28). In accordance with your application received on February 5, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Eddie Johnson, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG 100000. The issuance of this COC supercedes and terminates your previous COC Number AWS780021 which expires October 1, 2004. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Eddie Johnson, located in Robeson County, with an animal capacity of no greater than an annual average of 7104 Wean to Feeder swine and the application to land as specified in the facility's Certified Animal Waste Management flan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Since this is a revised State General Permit, it contains new requirements in addition to most of the conditions contained in the previous State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions in this permit. Aquifer Protection Section — Animal Feeding Operations Unit 1636 Mail Service Center, Raleigh, North Carolina 27699-1638 Phone: 919-733-3221 1 FAX: 919-715-05881Internet: h2o.enr.state.nc.us An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper One NorthCarolina Natunillff If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have anew Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility: — Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-2I5.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Duane Leith at (919) 715-6186. Sincerely, v for Alan W. Klimek, P.E. Enclosures (General Permit AWG100000) cc: (Certificate of Coverage only for all cc's) Fayetteville Regional Office, Aquifer Protection Section Robeson County Health Department Robeson County Soil and Water Conservation District Permit File AWS780021 APS Central Files Murphy —Brown L.c Po Drawer 856 2822 Hwy. 24 West Warsaw, NC 28398 Tel: 910-293-3434 Fax:910-293-3138 April 30, 2004 Eddie L. Johnson Johnson Farms 905 White Pond Road West Fairmont, NC 28340 Subject: Irrigation Design Addition and Revised Nutrient Utilization Plan for Johnson Farms Facility # 78-21 Robeson County Please find enclosed the Irrigation Design Addition and two copies of the revised Nutrient Utilization Plan for the above -mentioned facility. Please sign both copies of the Nutrient Utilization Plan and return one copy to me for our files. If you have any questions regarding this matter, please do not hesitate to call me at (910) 293- 3434 ext 5363. Sincerely, Kevin Weston, CID Environmental Compliance Murphy -Brown, LLC 4/29/2004 2822 Hwy 24 West P.D. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN G rower(s): Farm Name: Farm Eddie L. Johnson Johnson Farms Facility # 78-21 Robeson Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder 7104 Feeder to Finish Storage Structure: Anaerobic Storage Period: > 180 days Application Method: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utifzation plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more bons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft, tons, etc.): Capacity Type Waste Produced rAnimal Total Farrow to Wean 3212 gal/yr gal/yr Farrow to Feeder 4016 gal/yr gal/yr Farrow to Finish 10586 gal/yr gal/yr 7104 Wean to Feeder 223 ga/yr 1,584,192 gaVyr Feeder to Finish 986 gal/yr gal/yr Total 1,584,192 gaI/yr AMOUNT OF PLANT AVAILABLE NrfROGEN PRODUCED PER YEAR (Ibs): Capacity T Nitrogen Produced per Animal Total Farrow to Wean 5.4 lbs/yr Ibs/yr Farrow to Feeder 6.5 Ibsfyr lbs/yr Farrow to Finish 26 lbs/yr lbs/yr 7104 Wean to Feeder 0.48 lbs/yr 3,410 lbs/yr Feeder to Finish 2.3 Ibstyr lbs/yr Total 3,410 lbs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 28.25 Total N Required 1st Year. 8581.8 Total N Required 2nd Year. 0 Average Annual Nitrogen Requirement of Crops: 8,581.80 Total Nitrogen Produced by Farm: 3,409.92 Nitrogen Balance for Crops: (5,171.88) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart descries the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 Johnson Farm Facllity # 78-21 412nOD4 Reception Area Specifications Trwt Field Irrigaw Sall lot Crop Time to Crop Lbs N/Ac Lhs N Tow-1—be—N Hydmnt Acrave Type Code AMY Yield lbsNIUnit Residual Me uthirw [TFI�L �,Nfl I x �� ■■i■� �■� �■� �� �� �� �� ■■ram �� �� ■■�■� �■� � �■■� �■■ ��■ �� �■� �■ ■� � �■� �� �■� �� �■� �� �� �� �� ■�� �� �� ■ram■ � ■� � � �� 3(s) a 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Com - Grain E Com - Silage E Cotton G Fescue- Grazed H Fescue - Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat o Soybean P Pine Trees Lbs N utilized / unit yield 1.6 Ibs N / bushel 50 lbs N / ton 50 lbs: N / ton 1.25 lbs N / bushel 12 lbs N / ton 0.12 lbs N / lbs lint 50 lbs N / ton 50 lbs N / ton 1.3 lbs: N / bushel 2.4 lbs: N / bushel 50 lbs N / acre 50 lbs N 1 acre 2.5 lbs N 1 cwt 2.4 lbs N / bushel 4.0 lbs N / bushel 40 lbs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PANT/animal Farm al/yr Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 7104 Wean to Feeder 0.072 511.488 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic sand application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 511.488 pounds of plant available nitrogen per year wit accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the nudge every 5 years, you will have approximately 2557.44 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bennuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 8 acreas of land. If you apply the sludge to com at a rate of 125 pounds per acre, you will need 20.45952 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the sod at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial sod moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. `This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 8 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour stoma It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated property to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5af8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inthr * inches 2638 1A NoA Bermuda (G) ^0.5 ^ 1 2638 1 B NoA Bermuda (G) 0.5 1 2638 2 NoA Bermuda (G) 0.5 1 2638 3 NoA Bermuda (G) 0.5 1 2638 4 Ra Bermuda (G) 0.4 1 2638 5A NoA Bermuda (G) 0.5 1 2638 5B NoA Bermuda (G) 0.5 1 2638 6A NoA Bermuda (G) 0.5 1 2638 6B NoA Bermuda (G) 0.5 1 2638 7A NoA Bermuda (G) 0.5 1 2638 7B NoA Bermuda (G) 0.5 1 2638 8A NoA Bermuda (G) 0.5 1 2638 8B NoA Bermuda (G) 0.5 1 6 of 8 Additional Comments: This plan revised to show additional held. All acres shown are wetted. Due to the large PAN deficit, the small grain overseed may be optional, however, it is recommended that part of the fields be overseeded in case winter pumping is needed. 7 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Owner. Manager: Owner/Manager Agreement: Johnson Farms Facility # 78-21 Eddie L. Johnson l/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Itwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner. Eddie L. Johnson Signature: Date Name of Manager (if different from owner): Signature: Date Name of Technical Specialist: M. Kevin Weston Affiliation: Murphy -Brown, LLC Address: 282-2 Hwy 24 West, PO Box 856 Warsaw, NC 28398 Telephone: 910) 293-3434 Signature: %i-/, ��i�, �% ylZ�11/-�� 8 of 8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. It the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop tvpe, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. S Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. f of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste small not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients_ Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate_ Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge_ 1 S If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption, However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate_ Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 AF: -.�i ir ': '- - -' j, Ao x 0j.-hy, 0.1 VP Sheetl IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Eddie Johnson - Johnson Farm Address: 905 White Pond Road West Fairmont, NC 28340 Telephone: (910) 628-8396 Table 1 - Field Specifications Approximate Maximum Useable Size Field of Field Number (acres) Soil Type Slope % Crop(s) County. Robeson Date: 4/28/2004 Maximum Maximum Application Application per Irrigation Rate Cycle (In/hr) (inches) Comments 5A 1.72 NoA 0-5 Bermuda 1 Small Grain 0.5 1 5B 1.82 NoA 0-5 Bermuda / Small Grain 0.5 1 6A 1.61 NoA 0-5 Bermuda 1 Small Grain 0.5 1 6B 2.66 NoA 0-5 Bermuda I Small Grain 0.5 1 7A 1.61 NoA 0-5 Bermuda I Small Grain 0.5 1 7B 2.16 NoA 0-5 Bermuda / Small Grain 0.5 1 8A 1.72 NoA 0-5 Bermuda I Small Grain 0.5 1 8B 1.82 NoA 0-5 Bermuda 1 Small Grain 0.5 1 15.12 Sheet2 TABLE 2 - Travelling Irrigation Gun Settings Make, Model and Type of Equipment: 3" Hobbs Traveler Field No. Travel Application TRAVEL LANE Wetted Nozzle Operating Operating and Speed Rate Effective Effective Diameter Diameter Pressure Pressure Arc Hydrant No. (ft/min) (in/hr.) Width(ft.) Length(ft) (feet) (inches) at Gun(psi) at reel(psl) Pattern Comments - Acres per pull _�--�--_� oil # 11 Sheet4 TABLE 4 - Irrigation System Specifications Traveling Solid Set krri ation Gun Irrigation Flow Rate of Sprinkler m 182 0 Operating Pressure at Pump (psi) 106.5 #DIVIOI Design Precipitation Rate in/hr 0.28 #DIV/01 Hose Length feet 700 XXXXxIXX Type of Speed Compensation Mechanical xxxxx UIX Pump Type PTO, Engine, Electric Engine Pump Power Requirement h 20.6 #DIV/O! TABLE 5 - Thrust Block Specifications THRUST BLOCK LOCATION AREA (sq. ft. 90 degree bend 4.94 Dead End 3.50 Tee 2.45 Gate Valve 3.50 45 degree bend 2.66 Page 1 Sheets IRRIGATION SYSTEM DESIGNER �jEVIN �F Name: Micah Kevin Weston, CID Company: Murphy -Brown, LLC Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 a 0 Prone: (910) 293-3434 * W L z p02919' ' - Required Documentation O�gIG14 The following details of design and materials must accompany all irrigation designs: SpRINK�jg. 1. A scale drawing of the proposed Irrigation system which includes hydrant locations, pipelines, thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all malnilne and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system 6. Manufacturer's specifications for the Irrigation pump, traveler and sprinkler(s). 7. Manufacturer's specifications for the irrigation pipe and/or USDA-NRCS standard for IRRIGATION WATER CONVEYANCE. B. The Information required by this form are the minimum requirements. It Is the responsibility of the designer to consider all relevant factors at a particular site and address them as appropriate. 9. Irrigation pipes should not be Installed in lagoon or storage pond embankments without the approval of the designer, NOTE: A buffer strip of 25' or wider must be maintained between the limits of the irrigation system and all perennial streams and surface waters per NC Statutes. Sheet6 Narrative of Irrigation System Operation Design And Installation Overview This design Is for an addition to an existing facility. This irrigation system is designed with six inch, Class 200 PVC gasket pipe and schedule 80 fitttings. The system is designed to accommodate the flow velocities, flow rates and pressure requirements associated with a 3" Hobbs traveler. Air vents and thrust blocks are to be Installed as Indicated on the drawings. Air vents will consist of using a 6" x 2" saddle with a 2" galvanized threaded pipe and an AV 150. The thrust block areas have been calculated and are listed In Table 4 of this design. The design of the traveler system requires the use of a 1.08" ring nozzle in the gun. Each pull has a specific arc setting and travel speed which must be used to achieve the desired application. This information is given in Table 2 of this design. A detail of the hydrant layout Is also included and specifies the type and size of fittings. All pipe shall be installed with a minimum of 30" of cover and shall be backfllled in no less than three passes, leaving enough soil material above original grade to allow for settling. All ditch crossings shall cross at a minimum of 24" below the bottom of the ditch or shall be encased in a 10" x 20' Class 200 PVC pipe. The suction assembly for the pump to be used is 6" aluminum. A pressure gauge should be installed on the discharge side of the pump where it can be seen during start up of the system. System Start-up And Operation When setting up the reel, make sure it is level and the stabilizer legs are down and secured. Engage the brake, then disengage the transmission. Pull out the hose at a speed not to exceed 3 mph. Engage the transmission before disengaging the brake. Prime the pump and start the motor. Set all "Murphy" safety switches to Insure immediate shut down of the system if a problem occurs. Also, set the timer to shut off the pump at the time a run will be completed. Check all safety switches on the reel after each start-up to ensure proper operation. Read and review the manufacturers operator manuals for additional details on start-up procedures. Grower should walk the entire pipeline periodically to check for leaks and other potential problems. Winterization And Maintenance Disconnect both ends of all flexible hoses at the traveler. Remove the drain plug from the gun cart and pull out the hose at least half way to purge enough water to protect from freezing. Wind the hose back onto the reel and replace the drain plug. Read and review the manufacturers operator manuals for additional details on winterization and maintenance procedures. Sheet? CALCULATIONS Sprinkler Specifications Sprinkler Type: Nelson 150 Nozzle Size: 1.08 inches Sprinkler Pressure: 60 psi Flowrate(GPM): 182 gpm Wetted Diameter: 300 feet Lane Spacinas Desired Spacing (%): 70 % Design Spacing(feet): 210 *PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 200 feet Actual Spacing (%): 67 % Application Rate Application Rate =(96.3xFlowrate)/(3.1415x(.9xradius)squared) Design App. Rate = 0.28 in/hr 360 degree arc = 0.28 in/hr 300 degree arc = 0.33 in/hr 330 degree arc = 0.30 in/hr 220 degree arc = 0.45 in/hr 180 degree arc = 0.55 in/hr Traveller Speed Travel speed = 1.605 x Flowrate / Desired application amount x Lane Spacing Desired app. (in.) = 0.5 inches 360 degree arc = 2.92 ft/min 300 degree arc = 3.51 ft/min 330 degree arc = 3.18 ft/min 220 degree arc = 4.67 ft/min 180 degree arc = 5.84 ft/min Mainline Velocity Velocity = .408 x Flowrate / pipe diameter squared feet/sec." "*For buried pipelines, velocity should be below 5 feet per second Pipe size: 6 inches Velocity= 2.06 ft/sec. Page 1 Sheet? Maximum Mainline Friction Loss Most distant hydrant: 8 Total distance: 2030 feet Friction Loss Is figured using Hazen/William's Equation Friction Loss= 0.24 feet/100 feet Max. Mainline Loss = 4.9 feet or 2.1 psi Total Dvnamic Head Sprinkler Pressure: 60 psi Loss through traveller: 35 psi Elevation head: 2.1 psi Mainline loss: 2.1 psi Suction head and lift: 22 psi 5% fitting loss: 5.1 psi TOTAL(TDH) = 106.5 psi or 246.0 feet Horsepower Required Horsepower = Flowrate x TDH(feet) 13960 f Pump effeciency Pump Description: Berkeley B3J Pump Efficiency: 55 % Horsepower Required: 20.6 Hp Thrust Blocking Thrust Block Area = Thrust 1 Soil Bearing Strength Thrust: 4200 feet Soil Bearing Strength: 1200 feet End Cap: 3.5 ft2 90 degree elbow: 4.9 ft2 Tee: 2.5 ft2 45 degree elbow: 2.7 ft2 Ploe Pressure Ratina Check Pressure Rating of Pipe to be Used: 200 psi Max. Pressure on system when running: 106.5 psi 70% of Pressure Rating: 140 psi If Max. Pressure on system is less than 70% of Pressure Rating, OK Page 2 Net Positive Suction Head Check NPSHA: 21' NPSHR: 7' 'from pump curve If NPSHA>NPSHR OK Sheet? Page 3 Sheet8 (2) Johnson Farm (Addition) Acreage Calculations Width Length Acres Total Acres Start End Stop End Total Pelf #() LU midsection midsection I (ac. Lac-ILac-I Pult Acres 5A 217 250 1.25 1.25 0.474 0.000 1.72 5B 100 240 0.55 1.35 0.474 0.000 1.82 217 160 0.80 0.00 0.474 0.000 0.00 6A 200 250 1.15 1.15 0.458 0.000 1.61 6B no 480 2.20 2.20 0.458 0.000 2.66 7A 200 250 1.15 1.15 0.458 0.000 1.61 7B 100 180 0.41 1.70 0.458 0.000 2.16 200 280 1.29 0.00 0.458 0.000 0.00 8A 217 250 1.25 1.25 0.474 0.000 1.72 813 217 270 1.35 1.35 0.474 0.000 1.82 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.270 0.00 0 0 0.00 0.00 0.000 0.270 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 1 0.270 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 DAO 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.0o0 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0A00 0.00 0 _ 0 _ 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 0 0 0.00 0.00 0.000 0.000 0.00 Total Acres 15.12 Page 1 LA 'A X4.: 49i" Will WFA 4t Michael F. Easley, Govemor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E., Director Division of Water Quality May 1, 2003 Eddie Johnson Eddie Johnson 905 White Pond Rd. West Fairmont NC 28340 Subject: Certificate of Coverage No. AWS780021 Eddie Johnson Swine Waste Collection, Treatment, Storage and Application System Robeson County Dear Eddie Johnson: On April 28, 2003, the North Carolina General Assembly ratified Senate Bill 733 which directs the Division of Water Quality (Division) to extend the expiration date of. the Swine Waste -Operation General Permit AWGIO0000. Therefore, the General Permit has been re -issued by the Division to extend the expiration date to October 1, 2004. During the period of this extension the Division will be working with all interested parties on the development of a new version of the Non -Discharge General Permit. In accordance with your application received on February 5, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Eddie Johnson, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWGIOOOOO. The issuance of this COC supercedes and terminates your previous COC Number AWS780021 which expired on April 30, 2003. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Eddie Johnson, located in Robeson County, with an animal capacity of no greater than an annual average of 7104 Wean to Feeder swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until October 1, 2004. Pursuant- to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Nor,Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Customer Service Center An Equal Opportunity Action Employer Internet httpJ/h2o.enr.state.nc.us/ndpu Telephone (919) 733-5083 Fax (919)715-6048 Telephone 1-877-623-6748 50% recycled/10% posi-oonsumer paper Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville- Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely, zdel- for Alan W. Klimek, P.E. Enclosures (General Permit AWG 100000) cc: (Certificate of Coverage only for all cc's) Fayetteville Regional Office, Water Quality Section Robeson County Health Department Robeson County Soil and Water Conservation District Permit File AWS780021 NDPU Files Wettable Acres Determination Certification Name of Facility: I, a Facility Number_ -79'- a- Owner(s) Name: _e, '. e_ Soh —So .--- Phone No:011b) Mailing Address:90 S (3w.je- F:, d RA_ �a� �...o,.�-. NG-- :r7s `fah By sip ing this form, the facility owner and Technical Specialist acknowledge the completion of the Wettable Acres Determination. All necessary Wettable Acre Determination Feld Data Sheets and calculations were completed to conduct a Wettable Acre Determination. The facility's Waste Utilization Plan has been amended as necessary to reflect actual wetted acreage. A copy of all worksheets, calculations, and other Wettable Acres Determination documents, along with the applicable Waste Utilization Plan and Wettable Acre Determination Certification will be filed with the local Soil and Water Conservation District_ A copy will also be kept on site with the Certified Animal Waste Management Plan. Any future, -modifications must be approved by a technical specialist and filed with the Soil and Water Conservation District prior to implementation. If any modifications to the existing irrigation system or any new irrigation equipment was required to adequately address the waste management needs of this facility, an irrigation Specialist or Professional Engineer has certified the design and installation below - Owner Name: J < Owner Technical Specialist Name: ate: - O/ Technical Specialist Signature: Date: If assisted by an Irrigation Specialist or Professional Engineer please read and sign below: Animal waste application equipment has been designed or modified to apply waste as necessary to accommodate the waste management plan and according NRCS Standards. Animal waste application equipment has been installed according to IvStandards and is ready for use_ Irrigation Specialist/PE Name: +ra4, GS Irrigation SpecialistiYE Signature: Date: -3- Su rnit this forms to: Sonya Avant n-D. scharge Compliance Unit Division of Water Quality 1617 Mail Service Center Raleiah, NC 27699-1617 NVADC - 7199 Sheetl IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Johnson Farms Address: 905 White Pond Rd. West Fairmont, NC 28340 Telephone: (910) 628 8396 Table 1 - Field Specifications Approximate Maximum Useable Size Field of Field Number (acres) Soil Type Slope % Crop(s) County: Robeson Date: 3/26/01 Maximum Maximum Application Application per Irrigation Rate Cycle (Inlhr) (inches) Comments .� ® .. •. Sheet2 TABLE 2 -Travelling Irrigation Gun Settings Make, Model and Type of Equipment: 3" Hobbs Traveller Travel Application TRAVEL LANE Wetted Nozzle Operating Operating Speed Rate Effective Effective Diameter Diameter Pressure Pressure Arc Hvdrant No. (ft/minl (in/hr.) Width(ftl Length(ft) (feet) (inches) at Gun(psij at reel(psi) Pattern Comments - Acres per pull -�----TOTAL ACRES Sheet4 TABLE 4 - Irrigation System Specifications Traveling Solid Set Irrigation Gun Irrigation Flow Rate of Sprinkler m 182 Pressure at Pum { si) 103.3 .Operating Design Precipitation Rate inlhr 0.31 Hose Length (feet) 700 XX)CKXXXX T e of Speed Compensation Mechanical XXX)OCXXX Pump Type (PTO, Engine, Electric) Engine Pump Power Requirement h 19.9 TABLE 5 - Thrust Block Specifications THRUST BLOCK LOCATION AREA (sq. ft.) 90 degree bend 4.94 Dead End 3.5 Tee 2.45 Gate Valve 3.5 45 degree bend 2.66 Page 1 5heet5 ILA;3L�L�lii•1:��'��ii�1�5TI�'3L�T►T�:� Name: Kraig Westerbeek Company: Murphy -Brown's Address: PO Box 759 Rose Mill, NC 28458 Phone: (910) 289 2111 Required Documentation The following details of design and materials must accompany all irrigation designs: 1. A scale drawing of the proposed Irrigation system which Includes hydrant locations, pipelines, thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainline and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and Illustrations of all thrust block configurations required In the system 6. Manufacturer's specifications for the Irrigation pump, traveler and sprinkler(s). 7. Manufacturer's specifications for the Irrigation pipe and/or USDA-NRCS standard for IRRIGATION WATER CONVEYANCE, S. The Information required by this form are the minimum requirements. It is the responsibility of the designer to consider all relevant factors at a particular site and address them as appropriate. 9. Irrigation pipes should not be installed In lagoon or storage pond embankments without the approval of the designer. NOTE: A buffer strip of 25' or wider must be maintained between the limits of the irrigation system and all perennial streams and surface waters per NC Statutes. Sheet6 Narrative of Irrigation System Operation This system is designed to use a 3" hardhose traveller w1700' of hose for all pulls. Grower should use a 1.08" ring nozzle at 60 pi pressure for all pulls. Pulls 1 A,1 B,and 3 require that the arc angle be manipulated as shown on the map. This must be done to adhere to buffer requirements for the farm. Acres shown are 'wetted' acres as defined by Technical Guide Standards. Equipment dealer will provide start up, winterization, and operation guidelines for equipment to be use. Sheet7 CALCULATIONS Sprinkler Specifications Sprinkler Type: Nelson 150 Nozzle Size: 1.08 inches Sprinkler Pressure: 60 psi Flowrate(GPM): 182 gpm Wetted Diameter: 300 feet Lane Spacings Desired Spacing (%): 70 % Design Spacing(feet): 210 'PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 200 feet Actual Spacing (%): 67 % pli ration Rate Application Rate =(96.3xFlowratey(3.1415x(.9xradius)squared) Design App. Rate = 0.31 in/hr 300 degree arc = 0.37 in/hr 220 degree arc = 0.50 in/hr 180 degree arc = 0.61 in/hr Traveller Speed Travel speed = 1.605 x Flowrate / Desired application amount x Lane Spacing Desired app. (in.) = 0.75 inches 300 degree arc = 1.95 ftlmin 220 degree arc = 2.34 ft/min 180 degree arc = 3.89 ft/min Velocity = .408 x Flowrate / pipe diameter squared feet/sec."' "For buried pipelines, velocity should be below 5 feet per second Pipe size: 6 inches Velocity= 2.06 Wser, Page 1 Sheet? Maximum Mainline Friction Loss Most distant hydrant: 4 Total distance: 1150 feet Friction Loss is figured using HazenlWilliam's Equation Friction Loss= 0.24 feet1100 feet Max. Mainline Loss = 2.8 feet or 1.2 psi Total Dynilnic Head Sprinkler Pressure: 60 psi Loss through traveller: 35 psi Elevation head: 0 psi Mainline loss: 1.2 psi Suction head and lift: 2.2 psi 5% fitting loss: 4.9 psi TOTAL(TDH) = 103.3 psi or Horsepower Required Horsepower = Flowrate x TDH(feet)139601 Pump effeciency Pump Description: Berkeley B3J Pump Efficiency: 55 % Horsepower Required: 19.9 Hp Thrust Blocking Thrust Block Area = Thrust 1 Soil Bearing Strength Thrust: 4200 feet Soil Bearing Strength: 1200 feet End Cap: 3.5 ft2 90 degree elbow: 4.9 ft2 Tee: 2.5 ft2 45 degree elbow: 2.7 ft2 238.7 feet Pipe Pressure Rating Check Pressure Rating of Pipe to be Used: 200 psi Max. Pressure on system when running: 103.3 psi 70% of Pressure Rating: 140 psi If Max. Pressure on system is less than 70% of Pressure Rating, OK Page 2 Sheet? NPSHA: 21 NPSHR: 7 *from pump curve If NPSHA>NPSHR OK Page 3 UTILIZATION; PLAN PRODUCER: Johnson Farms LOCATION: 905 White Pond Rd. West Fairmont, NC 28340 TELEPHONE: (910) 628 8396 TYPE OPERATION: wean - feeder NUMBER OF ANIMALS: 7104 (Design Capacity) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year_ With special precautions, waste may be applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 21-1.0217 adopted by the Environmental Management Commission. Page 1 WASTE UT L -X - PLAN 7,104 animals X 0 Q (tons) waste/animaVyear = Amount of Plant Available Nitrogen (PAN) Produced Per Year 7,104 animals X 0-4.6 Ibs. PAN/animaVyear = Guide Std. 633) 2,984 (tons) waste/year. 3,410 lbs. PAN/year. (PAN from N.C. Tech Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 7: ACRES OWNED BY PRODUCER Tract Field* Soil! Crop Lbs. N Acres Lbs. N Month of # No. Tvve Per Acre Utilized Application T2638 1 A NoA/B Bermuda(G) 260 0.71 184.6 March - Se t.+ T2638 1113 NoA/B Bermuda G 260 3.40 884 March - Se t.+ T2638 2 NoA/B Bermuda G 260 3.64 946.4 March - Se t.+ T2638 3 NoA/B Bermuda G 260 2.87 746.2 March - Se t.+ T2638 4 Ra Bermuda G 190 2.51 476.9 March - Sept.+ OPTIONAL T2638 1A-4 NA Small Grain(G) 50 13.13 656.5 Sept. - April Total 1 13.131 3,894.60 *This N is from animal waste only. if nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. NOTE. The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastem counties of North Caroline to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 WASTE UTI LIZATI O N. P LAN Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [see Requires! specification 21) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of �.ype Per Acre Utilized A ` See footnote for Table 1. Totals from above Tables Acres Lbs. N Utilized Table 1 13.13 3,895 Table 2 0.00 - Total 13.13 3,895 Amount of N Produced 3,410 Surplus or Deficit 485) NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates_ The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Page 3 WASTE UTILi�AT14N'PLAN See attached map showing the fields to be used for the utilization of waste water. Field Soil Type No, Application of Waste by Irrigation Crop Application Application Rate (In/Hr) Amount (In.) 1A,1B,2,3 NoA/B Bermuda 0.5 .5-1 4 Ra Bermuda 0.4 0.75 THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for days of temporary storage and the temporary storage must be removed on the average of once every f MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation `see lagoondesian. Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation: Acres shown are 'wetted'acres as defined by SB1217 Technical Guide Revisions. Grower may raze all land shown in plan. Field # equal riser numbers shown in design. Page 4 Vy►ASTE UTILiQAIO N QLAN - REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing himther the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. B When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. $ Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. Page 5 REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the lend area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that courses no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. Page 6 1NAS E . - MIU�TION REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, -piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within, 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 7 _ 7 WAS,TEf- J' AL 'T 0� N LAN , I -- .ae,a..e r _._�:�.._r:...'9::.;- .--,+icca�:Se�.:.::.rssva Name of Farm: Johnson Farms Owner / Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: Eddie Johnson (Please print) Signature: Date: Name of Manager (If different from owner): Signature: Date: Name of Technical Specialist: (Please print) Kraig A. Westerbeek Affiliation: Murphy Family Farms Address (Agency) Signature: P.O. Box 759 Rose Hill, NC 28458 Page 8 Date: n.. 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Utz: � t,q, �,``'• t Jett 'i �k�,�if • • �4F' '�• i 1 .,Yl"..A !�l'/ if �7 ���5'"h/• - r'a' t �` �� JY ,;*f >�y �r S�k � : �rF, � f ';.:•�.:y,"I�ir�'•'' � .' �, ;� .' :. �• .. t i'+ tr '�'=•:. 1 ^!it i.' I � i' y'h��,. rt y ir,� �tJ. r�A�•iJr ih�•�t, _ • _ _ ~ �tiftiri � 1,•`' Sr � . r , �� ?!i ' �: �.,��iy���. ~My r T r±� +'+• .'.t, �`'��.- .. �.'�s, ��T, yr, t9 v,��i • ''ri 1 :� �` � �'Fa' ,�•, tr•`y, _ ,'J;' +���;�Ffl,:,'7�r' r.r 1 c1• '�:'Ad YyA yr.rl r �:; 15 I 4 I U N C S ,ri V } 6 Tj G Q �" ,�• �.v,� .•1iw 1 M a I 04 N State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director CER11FIED MAIL RETURN RECEIPT _"QUESTED Eddie Johnson Eddie Johnson 905 White Pond Rd. West Fairmont NC 28340 Farm Number: 78-21 Dear Eddie Johnson: February 24, 1997H��y�yj}E 1 FEB 2 4 1991, REG. OFr iGE You are hereby notified that Eddie Johnson, in accordance with G.S. 143-215.1OC, must apply for coverage under an Animal Waste Operation General Permit. Upon receipt of this letter, your farm has thirty 00) days to submit the attached application and all supporting documentation. In accordance with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within thirty (30) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. If any of the general or operation information listed is incorrect please make corrections as noted on the application before returning the application package. The signed original application, one copy of the signed application, two copies of a general location map, -and two copies of the Certified Animal Waste Management Plan must be returned to complete the application package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Permits and Engineering Unit Post Office Box 29535 Raleigh, NC 27626-0535 If you have any question concerning this letter, please call Andy Oakley at (919) 733-5083 extension 533 or Ed Buchan with the Fayetteville Regional Office at (910) 486-1541 Since ly, A. Preston Howard, Jr., P.E. cc: Permit File Fayetteville, Regional Office P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycle& 10°/* post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary November 13, 1996 Eddie Johnson Eddie Johnson RR 1 Box 443 Fairmont NC 28340 SUBJECT: Operator In Charge Designation Facility: Eddie Johnson Facility ID#: 78-21 Robeson County Dear Mr. Johnson: ®F-=HN! P911ERVED NOV 19 1996 ENV. MANAGEMENT FAYETTEVILLE REG. OFFICE Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly, requires a certified operator for each animal waste management system that serves 250 or more swine by January 1, 1997. The owner of each animal waste management system must submit a designation form to the Technical Assistance and Certification Group which designates an Operator in Charge and is countersigned by the certified operator. The enclosed form must be submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a certified operator for your animal waste management system is a violation of 15A NCAC 2H .0224 and may result in the assessment of a civil penalty. If you have questions concerning operator training or examinations for certification, please contact your local North Carolina Cooperative Extension Service agent or our office. Examinations have been offered on an on -going basis in many counties throughout the state for the past several'months and will continue to be offered through December 31, 1996. Thank you for your cooperation. If you have any questions concerning this requirement please call Beth Buffington or Barry Huneycutt of our staff at 91gn33-0026. Sincerely, A. r., , Dr'ctor vision of Water Quality Enclosure cc: Fayetteville Regional Office Water Quality Files P.O. Box 27687, 4CRaleigh, North Carolina 2761 1 7687 An Equal Opportunity/Affirmative Acton Employer Voice 919-715-4100 - 60% recycled/10% post -consumer paper �� .�...._..._... " I ryi ILn �7 Ln _. cr r4 ro m X