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780011_CORRESPONDENCE_20171231
WASTE UTPUZATION PLAN NPDES PERMli RENEWAL - 2007 REGIONAL OFFICE - APS ❑ asHevaLE FAYETTEVILLE ❑ MOORESVILI.E ❑ RALEIGH ❑ WASHINGTON ❑ WILMINGTON ❑ WINSTON-SALEM FARM NO: 748 - 00 // -7 5 !ti. •J.1i �,1, shuck 3 4� nown by many local known being ground item marmot. nember of the widely and is actually a big, ng member of the family. It seems ;iate the small -tailed, Jigging woodchuck lender, tree -climbing if we remember also gophers, and ground easier to understand. ,ionally reminds us rrel ancestry by clim- is or to keep a better •ritory. called typical hiber- ,rs. When the tem- ir� fall, about Icho fat as a awls down to his the hole in after him the passage to the or the winter. 3emation, nothing is gved to be converted illation of the blood contrary, the lungs ere is an occasional �ation of breath -but oxygen in the lungs i by the slow heart of gases. woodchucks do inter sleep promp- acond, to watch for or earth as the case �. ecome restless and quently during late sally coming out to gone and tender .Ids. believed to be in g are born in late f small and un- y blind for about a } froden until t s o hey begin )rm of grass and able to get out to i parents, attends Wring them where as some of the —t hcn fnllnd in ,s1N.f :M ML AM Mt z } Rr in " s ,TR 4 JmtE , ! , 1 IML 1! BAIA ,, '•" .mA111t�b BAR an J 'LOA J2V � 1,IJ IM 14111. Ift wT IM 'm UM .ram xa. ' yu W R JTn JbL ' 1 A .� BADLY 1W wy r 111P \ } Jto ' 1 S r ism >a� un t u agar SIM a-% CL e, .11 ,.22 ` oa xau 1ae M1 Jill n an i er lift no ,LAP -OP_(Ul ua Ulm M. t „a • ; ,, lY` l I '� ,.,I.TTUY , ti ,,, ,O , �! _ 1= l� av 1.1Y 1 u -. X COPY State of North Carolina _4 Department of Environment, health and Natural Resources Division of Water Quality RECEIVED Permit Non -Discharge Application Form / Survey (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) MAY ' 4 1997 General Permit - Liquid Animal Waste Operatip%rEVILLE The following questions have been completed utilizing information on &0*iQFfJQE Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. __J Application Date: _ q - 1 3 -q q c I. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Annlicants Inid fs r == 1. One completed and signed original and one copy of the application for General Permit - Animal f^ Waste Operations; _ _ �, 2. Two copies of a general location map indicating the location of the animal waste facilities and h field locations where animal waste is disposed; x - 3. Two copies of the Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, one must be completed prior to submittal of a general permit application for animal waste operations. II. GENERAL INFORMATION: 1. Farm's name: 7375 2. Print Land Owner's name: Canoll's Foods loc_ 3. Land Owner's Mailing address: PO Drawer 856-- City: Warsaw NC Zip:28398 _ -- Telephone Number. 91()293.3434 4. County where farm is located. RQbgmL.„ 5. Farm Location (Directions from neatest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): From Red SSudngs task 71 North and-Mceed 1.7 miles and he QM enumce is on the righti 7 I s the raikoadtracks and the f= is 0.5 mile further. 6. Print Farm Manager's name (if different from Land Owner): SA V 14s 7. Lessee's I Integrators name (if applicable; please circle which type is listed): C1k i±h11'5 r-pea` 4 rhic._ FORM: AWO-G-E 2/26/97 Page 1 of 3 'III. OPERATION INFORMATION: 1. Farm No.: la- n 2. Operation Description: Swine operation Farrow to Finish 1200 - Certified Design Capacity Is the above information correct? O'yes; 0 no_ If no, correct below using the design capacity of the facility No_ of Animals I= Qf Poulmy -No. of Animals Tye of Cattle No. of Animals 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: o. of AnimalsL 3. Acreage cleared and available for application: :Jffiffl Required Acreage (as listed in the CAWMP): 75.6 4. Number of Lagoons: �_ ; Total Capacity: , 4 Ll 1. 6 g 3 Cubic Feet (0) Number Of Storage Ponds: Q_ ; Total Capacity: 5. Is animal waste being applied on any field which has subsurface drains? 6. Are subsurface drains present in the vicinityof or under the lagoon? IV. APPLICANT'S CERTIFICATION: Cubic Feet (ft3) YES or YES or (please circle one) (please circle one) I, C 1Awa '5 ' F=pA S ..1 NLC- (Land Owner's name listed in question 1I.2), attest that this application for pfikl6IDA- I 3 r}� _ _ (Farm name listed in question 11.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be retuttle&ko me as incomplete. Signature Date _ „ . 9 - �3- --q I , Ino 6i. C ACUt1'5 F S r,,, oc.• V . MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) (Manager's name listed in question 1I.6), attest'that this application for 'GJ Iz3'i (Farm name listed in question II_1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. c Signatures. Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FORM: AWO-G-E 2126/97 - - Page 2 of-3� •� State of North Carolina Department of Environment, 5?FA Health and Natural Resources Ar4i Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary C) E N F1 A. Preston Howard, Jr., P.E., Director April 9, 1997 CERTIFIED MAIL RETURN RECEIPT REOUESTED Carroll's Foods Inc. 7375 PO Drawer 856 Warsaw NC 28398 Farm Number: 78-11 Dear Carroll's Foods Inc.: You are hereby notified that 7375, in accordance with G.S. 143-215.10C, must apply for coverage under an Animal Waste Operation General Permit. Upon receipt of this letter, your farm has thi 30 days to submit the attached application and all supporting documentation. In accordance with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within thirty (30) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. If any of the general or operation information listed is incorrect please make corrections as noted on the application before returning the application package. The signed original application, one copy of the signed application, two copies of a general location map, and two copies of the Certified Animal Waste Management Plan must be returned to complete the application package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Permits and Engineering Unit Post Office Box 29535 Raleigh, NC 27626-0535 If you have any question concerning this letter, please call Mike Lewandowski at (919) 733-5083 extension 362 or Ed Buchan with the Fayetteville Regional Office at (910) 486-1541 Sincerely, ,- OPreston Howar , Jr., P.E. cc: Permit File (w/o encl.) Fayetteville Regional Office (w/o encl.) P.O. Box 29535, Raleigh. North Carolina 27626-0535 Telephone (919) 733-5093 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled110% post -consumer paper r State of North Carolina Department of Environment, Health and Natural Resources = �a_, �,-1 Division of Water Quality t-• ' " Non -Discharge Permit Application Form / Survey (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) jUN 1 1 1997 General Permit - Liquid Animal Waste Operations REUVifollowing questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any correctio which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. Application Date: q_a3 A I .0 I. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Applicants Initials 1. One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; _b �6 2. Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is disposed; 3. Two copies of the Certified Animal Waste Management Plan (CAWMP). I€ the facility does not have a CAWMP, one must be completed prior to submittal of a general permit application �,p for animal waste operations. bNA II. GENERAL INFORMATION: 1. Farm's name: 7576 _ 2. Print Land Owner's name: oll's EMs Inc. 3. Land Owners Mailing address: PO Drawer 856 _ City: Warsaw NC I Zip: 28398 _ Telephone Number: 910-293-3434 4. County where farm is located. Robeson _ 5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): From Red Springs tade 71 North and proceed 1.7 miles and turn Rt on SR 1321 and the farm entrance is on the left Q.8 mile. _ 6. Print Farm Manager's name (if different from Land Owner): L— s� y-t4 s E 7. Lessee's / tegrator'S name (if applicable; please circle which type is listed): C s FORM: A WO-G-E 2/26/97 Page 1 of 3 III. OPERATION INFORMATION: 1. Farm No.: M-j0 2. Operation Description: _Swine operation Farrow to Finish 1200 - Certified Design Capacity Is the above information correct? Q yes; Q no. If no, correct below using the design capacity of the facility L= of Swine No. of Animals TS= of Poultry No. of Animals Tvne of Cattle No. of Animals 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm- Oat No. of AnimalsL 3. Acreage cleared and available for application:+]-f&.-GO ; Required Acreage (as listed in the CAWMP): 110.7 4. Number of Lagoons: —L— ; Total Capacity: -3. , 3 Cubic Feet (ft3) Number of Storage Ponds: �_ ; Total Capacity: Cubic Feet (0) 5. Is animal waste being applied on any field which has subsurface drains? YES or (please circle one) 6. Are subsurface drains present in the vicinity of or under the lagoon? YES or N (please circle one) IV. APPLICANT'S CERTIFICATION: I, C tALo-D I I , S IA As '. 1&c- (Land Owner's name listed in question I1.2), attest that this application for _C ��m. f � riA i{ -M kii 161 b (Farm name listed in question II I) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returnedto me as incomplete. CAI C�Aat 11's Fdods, [Nc V . MA AGER'S CERTIFICATION: (complete only if different from the Land Owner) I, L e--S I" k C.-i LL S. _ (Managers name listed in question I1.6), attest that this application for _.0 p►0-,&P1's 6 uA IhvA �_�S'� �„ (Farm name listed in question II.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. c Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FORM: AWO-G-E 2126/97 - Page 2 of 3 ^{ it AN131" WAST$ MANAGMEFVT PLAN CER'"IFICATION FOR EXISTING FEEDLOTS Please return the completed form to the Division of Envi_onmantal Management at the address on the rsvarae aide of this form. Name of farm (Please print) : Lana -s f:o Mailing Address: Po • !QBAW_C 2 4356 U1&gSRut I ISLE 2_A i Phone No. :.2_5 County (of farm) : PBsaN aria locacion. Latitude and I;ongitude: � Q4 / a' a$ LQ (required) . Al 0. please attach a copy of a county road map with location identified. Type of operation (swine, layer, dairy, etc.) : Sulruc Fia= Ftj v Design capacity (number of animals) Average size of operation (12.month.population avg.): 1740�0 Average acreage needed for land application of waste (acres): �a=aaaaaaassaaasaasnaaassasasasaaassssaassase=aacasasaaaassaa=aasaaaaasaa�aaa�o Technical Specialist Certification :A) As a technical specialist designated by the North Carolina Soil and Watdlr Conservation Commission pursuant to 15A NCAC 6F '.0005, I certify that the existing animal waste management system for the farm named above has an animal waste maiiagca.ent y lar, that maetr the : p=ration and mm-Intenance etmn_ ! .rds a-%d specifications of the Division of Environmental Management and the USDA -Soil Conservation Service and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001-.0005. The _ollowing elements and their corresponding minimum criteria have been verified by me or other designated technical spec?alists and are included in the plan as applicable: minimum separations (buffers); adequate quantity and amount of land for waste utilization (or use of third party); access or ownership of proper -aste application equipment; schedule for timing of applications; application rates; loading rates; and the control of the discharge of pollutants from stormwater runoff events less severe than the 25-year, 24-hour storm. Name of Technical Specialist (Please Print): Affiliation (Agency): Address : Z�7D • DiP K/R;f ._BL5"G &Iksdw Phone No . % 0 ,3¢ Signature _Z6_ Date: b '1 - I) a3a=aaa==asawasaasasaoss:seas:aaassssaaaaasasasaaaaaaR=asasasasaaasac= owner/Hanager Agrsemerit _T (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity o_ the waste treatment and storage system or construction of new facilities will require a new certification to 'be submitted to the Division of Environmental Management before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state either directly through a man-made conveyance or through z-unufZ from e- storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed at the farm and at the office of the local Soil and water Conservation District. Name of Land Ow3er (Please.Print) Signature: Date 6 r l' 9 1 Hams of Manager, ' f dif, f, nt from owner (Please print) : C -x a.ops ,UL I- 7 9� Signature: Date: QS�4= r+ change in land ownership requires notification or a new cert_f_catior. (if the approved plan is changed) within 60 days of a title transfer.- MM USE ONLY- AC..: C, i C. 1 � '7' �,� -7 5 ,j•+1, huck sown by many local known being ground j tern marmot. iember of the widely , and is actually a big, ig member of the family. It seems iate the small -tailed, igging woodchuck ender, tree -climbing f we remember also gophers, and ground ,asier to understand. onally reminds us rel ancestry by clim- s or to keep a better -itory. called typical hiber- rs. When the tem- ir ? fall, about cht, fat as a awls down to his he hole in after him the passage to the )r the winter. �emation, nothing is Ned to be converted dation of the blood contrary, the lungs ?re is an occasional ation of breath -but )xygen in the lungs by the slow heart ' of gase& woodchucks do nter sleep promp- �( coed, to watch for x earth as the case come restless and ` juently during late ally coming out to gone and tender Ids. 3elieved to be in I are born in late small and un- blind for about a fro* den until k ol... ,"hey begin irm of grass and Ible to get out to ? parents, attends ping them where as some of the i n �• !m is JlL V� 4 ' _lY V Iml J,S t J 7� LIM 'ST. FALLS • Itt� f 1 -.�} 4 J1LL ,.ice ; tit � • n !t!a - ,� m amms rJ , r• G J� 177t ' l e Z � 5 U Illa rr� Jtl. ,� LJ 4 V •,, J }Vp ,al M Im ly 1w ,wv MR IERE ,1 ,Ls 4 lm to Alm Im ,)•k "fl. nA 6 !MI rr .Ir"'L' 1 art 1� 17tL z Lzr ® Lin a w? ,z am Im wt in &-Wtft in Lff- U ) fl )m Y LM .� W y n "K n !rL wy IAt )7 Mi � I Lf. lilt • 9 J U Iv. y � - n J sAl } 1fY / INK v um Lim 2 na WE I' f )• � i f l � Jkµ 'F 1 Onited States Soil t Department of Conservation Agriculture Service Don Bulter Carroll's Food, Inc. PO Drawer 856 Warsaw, NC 28398 Dear Don: 440 Caton Rd. Lumberton, NC 28358 October 17, 1991 Enclosed is the approved design for Farm Number 75, Currie Farm, Robeson County, N. C. You and Billy have previously discussed changes made to this design prior to approval, but if you have any questions please, give me a call. Yours truly, Ed Holland, District Conservationist EH/ls Enclosure VOThe Soit Conservation Service is an agency of the Department of Agriculture . ;k� :; � t`�:� ..juc,uciuU nt.v 10:4U rna a1V L7n ZOVU UAKKULL b YUUDS 19001 z. • DATE: " - �Dyu TIME: TO: 00y4efry+ w (yC d- /� t FAX: Fax Cover Sheet FRAM: � e?q&2o Its ` RECEIVEDPHONE: 9101276-0648 F FEB ; 2 Z FAX: 9101276-2590 RE: R��• �F CC: Number of pages including cover sheet:_ Dili T �T Message: UZ/UZ/UU ► hV 10:41 kAA b1U ZYU Z58U (:ARKULL 5 }UUD5 10002, February 2, 2000 Mr. Jeffery Brown Division of Water Quality 225 Green Street Suite 714 Fayetteville, NC 28314 Subject: $3 'la aq s 'n- FarmsV9ppn-HpJ9hts/ 177, �096, 7570, 7078-1, 7704, 7579 805 7706, 7685 7171, 7682, 7572, 68 , 7575, 7576, 7578 53-g - 2t Sr3-Ig W-Jc if-*'18-11 11- 0 Dear Mr. Brown, As weather permits we wi;l pump these lagoons down to at least the 19" marls. To our knowledge, there is no surface water getting to the lagoons. We have plans to install pressure reducers on these farms. This should cause a reduction of water usage. Due to excess rainfall and snow, we are ahead on out lagoons filling for the spring pumping. If you have any questions, please call me at 910-276-0648 ext. 432. Sincerely, r/ or.� .�� Leslie Stutts Farming and Waste Manager Laurinburg Division 9 0L/02/00 WED 16:41 FAA 910 276 2590 FTB 02 ' 00 10 : S-MM Cf6 ROLL'S FOODS GARKULL - S FOODS P.12 10 003 Division of Water Qmhty 225 Creep Street -Suite 714 7 Fayetteville, NC 29314 Subject: PIan of Action Name. e A,&U1/s :;6 4/ Farm Name: Facility No: Address: �... Phone: :.P- 71.c akit Checked below are the itemsF to be carried out on the above farm: ✓ 1. Check inside 'and outside of buildings for water leakage and water usage. ✓ - 2. Repair and adjust any problems concerning excess water. __� ✓ . 3. Inspect berms around the lagoon(s) to make ante that water is not entering the system. Repairs wW be made wh= problems are identified. 4. Review flushing and pit recharge schedules. Reduce flushing and ;pit recharges where possible. ✓ 5. Closely monitor the soaking and clean -out of buildings betweea herd placements. Reduce time and amount of water usage as much as possible. 6. Check the monture levels and crop conditions m all spray fields.' Utilise applications on winter cover craps according to CWAW (original or amended). 7. Utilize the 30 day prior to planting practice on those fields to be planed in row crops. VL/ vv n,, i V `!6 a PiV L I V &vow a.11itl\vLi.. J rvvYJ LgJ V Vt. ' FrB 02 '00 10:57AM CARROLL'S FOODS P.22 8, Review CWAIVII' and begin spraying on coastal bermuda as soon as plan' allows (follow all regulations re: amino$). 9_ ObWa required permission from adjacent to spray on designated fields. Amend the CWAMP before any fields not currently on the CWA 0 are utilized, 1� 10. . Investigate the feasibility of installing pressure reducers on water lines. Additional practices to be used: Date ,Q 0'U00 s. -;R 2 7 2660 EG. Of°"�* ICE March 23. 2000 Mr. Robert F. Heath North Carolina Department of Environment and Natural Resources Division of Water Quality 225 Green Street, Suite 714 Fayetteville, NC 28301-5043 CARROLL'S FOODS, INC. Box 1767 • 325 McKay Street Laurinburg, North Carolina 28353 PH:9101276-OW FX:910/276-2950 SUBJECT: Response to letter dated March 17, 2000 regarding freeboard levels. Dear Mr. Heath: The following facilities were lowered to or below the required freeboard level as of March 3, 2000. Facilities 78-27, 78-8, 78-9, 78-10, 78-11, 78-12, 83-8, 83-12, 83-15, and 83-12. The following facilities were lowered to or below the required freeboard level as of March 10, 2000. Facilities 78-28, 78-26, 83-10, and 83-19. If you have any questions, please feel free to call me at 910-276-0648, ext. 432. Sincerely, Carroll's Laurinburg Division Leslie L. Stutts Environmental Manager cc: Mark Pahl �Li VLi uu n�11 ip: sp !lS.d t�l V L l O Lavu t-A"ULL a rvuva 10 001 F1 RE: DATE:— TIME: — TO: Zow FAX- Fax Cover Sheet :� FROM PHONE: 9101276-0648 FAX: 910/276-2590 CC: r Number of pages including cover sheet_��a� Message: -• --. -- a- vv - - - - ---- viil\l\VLL J 1 VVYJ ry 10 Uv7 J r'� GGr February 2, 2000 Mr. Jeffery Brown Division of Water Quality 225 Green Street Suite 714 Fayetteville, NC 28314 Subject: Lagoon Heights Farms 7177, 7096, 7570, 7078-1, 7704, 7579, 7805 7706, 7685, 7171, 7682, 7572, 7681, 7575, 7576, 7578 Dear Mr. Brown, As weather permits we will pump these lagoons down to at least the 19" mark. To our knowledge, there is no surface water getting to the lagoons. We have plans to Install pressure reducers on these farms. This should cause a reduction of water usage. Due to excess rainfall and snow, we are ahead on out lagoons filling for the spring pumping. If you have any questions, please call me at 910-2 Sincerely, Leslie Stuffs Farming and Waste Manager Laurinburg Division 8 ext. 432. VrI Val VV i IILY LV. VW A'Z a Viv 41 V 4V47V FES 02 POO 10:S? M CPRROLL'S FOODS %.:U%rVJ.i.. a rVVya P.112 WJU03 Date:_ '2swd Division of Water Quality 225 Green Street -Suite 714 Fayetteville, NG 28314 Subject: Plan of Action Name: ; C gglZo//s to Farm Name: Facility No: Address: 4•,• Checked below are the items to be cried out on the above farm: ✓ 1. Check inside and outside of buildings for water leakage and water usage. 2. Repair and adjust any problems conccr=g excess water. 3. Inspect berms around tbhc lagoons) to make sure that water is not entering the system.. Repairs grill be made where problems are identified. 4. Review flushing and pit recharge schedules_ Reduce flushing and pit recharges where possible. 5_ Closely monitor the soaking and clean -out of buildings between herd placeamants. Reduce time and amount of water usage as much as possible. 6. Check the moisture levels and crop conditions in all spray fields. Utilize applications on winter cover crops according to CWAW (original or amended). 7. Utilize the 30 day prior to planting practice on those fields to be planted in row crops. FEB 02 ' 00 10 0 57RM 0:PROLLS FOODS P . 2,12 _ ✓ S. Review CWANT and begin spraying on coastal bermuda as soon as plan allows (follow all regulations re: runoff. 4. Obtain required p =ission from 4acent landowner to spray on desigiated fields. Ameaad the CWAMF before any fields not currently on the CWAW are utilized. _✓ _ 10. . Investigate the feasibility of installing pressure reducers on water lines. Additional practices to be used: f i ap Site Requires Immediate Attention: Facility No. / DIVISION OF ENVIRONMENTAL MANAGEMENT ANIMAL FEEDLOT OPERATIONS SITE VISITATION RECORD DATE: ' , 1995 Time: 1 D .' 1S Farm Name/Owner: '�2 wi:s `Z 3 :23_ -- Mailing Address: _-�J a�,,� 5 zx'tan.� ,.•v icc�3 County:- _ - - - - - - - - Integrator: Go.✓e,e�.f ..__ ,.„� __ Phone:_ On Site Representative: t� Phone: Physical Address/Location:_ At it/G7 / a.r.%os . It w '5G V Type of Operation: Swin—Poultry Cattle Design Capacity: 3-m.o4A!!:; _ Number of Animals on Site: _ ��U 4'0_ ., DEM Certification Number: ACE DEM Certification Number: ACNEW Latitude: Longitude: ' " Circle Yes or No Does the Animal Waste Lagoon ha a sufficient freeboard of 1 Foot + 25 year 24 hour storm event (approximately 1 Foot + 7 inches) ;e or No Actual Freeboard:_!Ft. _Inches Was any seepage observed from the la n(s)? Yes or eWas any erosion observed? Yes or No Is adequate land available for sprays or No Is the cover crop adequate? Yes or No Crop(s) being utilized: Does the facility meet SCS minimum setback criteria? 200 Feet from Dwellin s? a or No 100 Feet from Wells? &or No Is the animal waste stockpiled within 100 Feet of USGS Blue Line Stream? Yes o Is animal waste land applied or spray irrigated within 25 Feet of a USGS Map Blue ne: Yes 0<9 Is animal waste discharged into water of the state by man-made ditch, flushing system, or other similar man-made devices? Yes or Q If Yes, Please Explain. Does the facility maintain adequate waste management rero s (volumes of manure, land applied, spray irrigated on specific acreage with cover crop)? Ves r No Additional Comments: Signature cc: Facility Assessment Unit Use Attachments if Needed. WATER QUALITY COMPLAINT FORM County: Z�Ien,oe Date Received: 1 So Time: / 7: oo Complainant (if known) : !-oWe-a.o- Telephone No. _ Cai o) S, Y 3 — 83ut� Address: _, eA s pfilr Nature of Complaint: ,jaxfe- 6e" oucrdra,K! Locations and Directions: / ate. A's Pr,r.,,,, ' ? S ,e&.r 2r,. Spc investigator: _ 3 nw� Vell hveri 41'1 Date: 1(*(31 Time In,-. Time Out: -1: 00 _ice a(. -- Resolution: 11 A1"- (��1 L _' -1-t~,c ' u#z '6,-- A.nA1,el V^- 60rr-Ak� n�i81�tess 4WC-tnna _ 06n QMn4S ifv lon Tci Supervisor Approval Signature: Lam- _ Date %% State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director CERTIFIED MAIL RETURN RECEIPT REQUESTED Carroll's Foods Inc. 7375 PO Drawer 856 Warsaw NC 28399 Farm Number: 78-11 Dear Carroll's Foods Inc.: LT.R*A IT EDEHNR April 9, 1997 R EC OV E D APR 0 9 1997 [AEG. ©i:-FICE: You are hereby notified that 7375, in accordance with G.S. 143-215.10C, must apply for coverage under an Animal Waste Operation General Permit. Upon receipt of this letter, your farm has thirty (30) dais to submit the attached application and all supporting documentation. In accordance with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within thirty (30) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. If any of the general or operation information listed is incorrect please make corrections as noted on the application before returning the application package. The signed original application, one copy of the signed application, two copies_ of a general location map, and two copies of the Certified Animal Waste Management Plan must be returned to complete the application package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Permits and Engineering Unit Post Office Box 29535 Raleigh, NC 27626-0535 If you have any question concerning this letter, please call Mike Lewandowski at (919) 733-5083 extension 362 or Ed Buchan with the Fayetteville Regional Office at (910) 486-1541 Sincerely, O.Preston How , Jr., P.E. cc: Permit File (w/o encl.) Fayetteville Regional Office (w/o encl.) P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director LT T-V IT A&4 �EHNF� May 5, 1997 RECEIVED Donald P. Butler M AY 1 Q 1991 7375 PO Drawer 856 Fi t'TC�Jt it 1.=� Warsaw NC 28598 REG. OFFI4E Subject: Certificate of Coverage No. AWS780011 7375 Swine Waste Collection, Treatment, Storage and Application System Robeson County Dear Donald P. Butler. In accordance with your application received on April 25, 1997, we are forwarding this Certificate of Coverage (COC) to Farm No. 78-11, authorizing the operation of an animal waste collection, treatment, storage and land application system in accordance with the State's General Permit (attached). This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the 7375 Farm with an animal capacity of no greater than 1200 Farrow to Finish and the application to 82.6 acres of land. The facility shall be located in Robeson County with no discharge of wastes to the surface waters. The COC shall be effective from the date of issuance until December 31, 2001. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's Certified Animal Waste Management Plan (CAWMP), and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. In accordance with General Statue 143-215.10C, Animal Waste Management Plans shall include the following components: - A checklist of odor sources and best management practices to minimize these sources. - A checklist of insect sources and best management practices to minimize these sources. - Provisions set forth for acceptable methods of disposing of mortalities. - Provisions regarding emergency action plans. Your Certified Animal Waste Management Plan must include the above elements. Documentation of the certification must be available to inspectors onsite. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. ' If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff maybe reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact J.R. Joshi at (919) 733-5083 ext. 363. Sincerely, /'Zx_ - lla� - A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Robeson County Health Department ,Fayetteville=Regional=Office; Water Quality -Section Robeson County Soil and Water Conservation District State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Carroll's Foods Inc. 7375 PO Drawer 856 Warsaw NC 28398 Dear Carroll's Foods Inc.: I 11kT?WAJ T 0 NCDENR ENIRF�i oF Dxr � ESOU June 26, 1998 ,11il 2 3 1998 FAYETTEVILLE REG. OFFICE Subject: Reissuance of Certificate of Coverage No.AWS780011 7375 Swine Waste Collection, Treatment, Storage and Application System Robeson County The Division of Water Quality modified the Swine Waste Operation General Permit originally issued to this facility on May 5, 1997. In accordance with the issuance of the revised General Permit, we are forwarding this Certificate of Coverage (COC) to Carroll's Foods Inc., authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG 100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the 7375, located in Robeson County, with an animal capacity of no greater than 1200 Farrow to Finish and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003, and shall hereby void COC No AWS78001 I dated May 5, 1997. The COC shall hereby incorporate by reference any specific conditions of the previous COC issued to this facility. The purpose of this COC is to allow coverage under the revised General Permit. Please review the revised General Permit (enclosed) and pay particular attention to Condition H.10 regarding tree removal from lagoon embankments, Condition III.1 regarding inspection frequency of the waste treatment, storage and collection system and Condition II1.6 regarding notification requirements for system failures, spills and emergencies. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS780011 7375 Page 2 Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or_limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located 'Yn the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Sue Homewood at (919) 733-5083 ext. 502_ Sincerely, for A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Robeson County Health Department Fayetteville Regional Office, Water Quality Section Robeson County Soil and Water Conservation District Permit File {Infor>'tiation contained in this database is from non agency sources and is considered unconfirmed. Animal Operation Telephone Log DWQ Facility Number Farm Name Caller's Name Caller's Phone # Access to Farm 17575 _..... Fawn Williamson t Reporting O Complaint email Farm Accessible from main road O Yes O No Animal Population Confined Depop Feed Available Mortality Q Yes O No O Yes O No O Yes O No pYes ONo Spray Availability Pumping Equipment 10 Yes O No Available Fields JoYes O No Date Time Control Number Region Lagoon Questions Breached 10 Yes O No Inundated 10 Yes O No Overtopped 10 Yes O No Water on O Yes O No Outside Wall Dike Conditions 10 Yes O No 7-8-2003 :OOpm 3482 FRO Freeboard Level Freeboard Plan Due Date Date Plan Date Freeboard Inches (?equals blank) Received Level OK Lagoons 16" 711 D12D03 -7- 9 - ,2e Lagoon2 Lagoon3 Lagoon4 Lagoons Lagoon6 VIM Ms Williamson is sending in a POA and was asked to report when out of the red. ......................................................... ............. ............................................................. ............................................................................. .................... ............................................................................................................................................................................................. ..................................................................................................................................................................................................................................................................................... ����-�+r'��:�r�'��•`J,';r`�.;'z�.,;���Y�:.;sh�; .:y.�-�:R,.w�•.�:.._...;s•��:�sva.::z,�.c±•.;s•:i-:;:-..-:�i:.,...;: 4�.�;-�ti._tit>:-:c•. ti.:.�c;�-_,:.c;}ssti;.��Y�:�vs,:�.�•:�.�c:s•a..�t_rszv',.::.�'.--a} ��erson taking,ca101 arry Bavlel- ur-er. ci�t• t-e�cr.rz-r.�.1a•tar- iri I�iid ���.issF��+{yl��th •L��lr'P �y.:i r:.tr- to i i"L :,e,•',,;u+s;<�!.=�ls 'i�'-trvcr�ir.� %�V�✓.`�fy(j n-isf �.i - - (, z-- -si �'�,� •, rc�C vil'•�r c v_�',� �i�{.tLt�+a✓ - i ilr r.;L ��f� ��i} .S'N' 6 `�i w�.; � F;Y .z.ir q. :{ �� •S}Y z} Y •Xs.� y Fy c•�`. t 'S•f�:3 yh'V'�t. i'�j's'}�C i tf 'l - "� �! �. LT ��1 � 'r"%'.�.r".k �- s��i �i'r' ��"nr f57� ,� s•L1�� �� t ���f�'-�r� c ;,r � tr ��� F C -L 3� � c;_Er,�f;��.� ,t�;rr.�d�,,�i 1 K � r �a� �_%,,tr �'r. Lti;�t„�Uh S`sE r t�•..y� n i�.�,�Aj,� t .r: e�K;�c�.,e�'rf3��?; .�;�FS����Fa.r�r�,it:t � _-i h�ir..:1,-, ��r,'.:t,?'��'.i{-.�iF.}F�s"is��•:�ai=(..�F � ;' z1-r� �' { �r `"ti�SF� ��4':#�i;.,.?:iF�-�kh!�et�.-.>rti4� ��S ttisii �3�`E.FSsa:fo`���if.:SF!.Y'�i Comments2 Jul OS 03 05:02P MURPHY-BROWN 9102933138 P.6 PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITIES Facility Number: 78-11 County: Robeson Facility Name: 7575 Certified Operator Name: Mark Hunt Operator Number: 25585 1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the lowest point on the top of the dam for lagoons without spillways; and from the current liquid level in the lagoon to the bottom of the spillway for lagoons with spillways. Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon Name/ID: 7575 5piltway(Y or N): N Level(inches): 16 2. Check all applicable items Liquid level is within the designed structural freeboard elevations of one or more structures. Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within acceptable ranges. X Liquid level is within the 25 year 24 hour storm elevations for one or more structures. A 30 day Plan of Action is attached. Agronomic balance is within acceptable range. � Waste is to be pumped and hauled to off site locations. Bolume and PAN content of waste to be pumped and hauled is reflected in section III tables. Included within this plan is a list of the proposed sites with related facility numbers, number of acres and receiving crop information. Contact and secure approval from the DW© prior to transfer of waste to a site not covered in the facility's CAWMP. Operation will be partially or fully depopulated. 'Attach a complete schedule with corresponding animal units and dates fro depopulation *if animals are to be moved to another permitted facility, provide facility number, lagoon freeboard levels and herd population for the receiving facility 3. Earliest possible date to begin land application of waste: 1 hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information Is accurate and correct. Phone: 3 % �^ Facility Od ner/Manager (printy 7DA"LC\A� l ,.W-- •.. Date: Facility Owner/Manager (signature) Jul 08 03 05:02p MURPHY-BROWN 9102933138 p.7 PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIE: 30 DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Namelldentifier (ID): 7575 2. Current liquid volume in 25 yr_124 hr. storm storage & structural freeboard a. current liquid level according to marker b. designed 25 yr.124 hr. storm & structural freeboard c. line b - line a (inches in red zone) _ d. top of dike surface area according to design (area at below structural freeboard elevation) e_ line c112 x line d x 7.48 gallonslfP 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design 16.0 inches 19.0 inches 3.0 inches 271050 f? 506864 gallons 180 days g, volume of waste produced according to structural design 1 415248 ft3 h. current herd #F--1-20-01 certified herd # 1200 actual waste produced = current herd # x line g = 415248 ft3 certified herd # i_ volume of wash water according to structural design j. excess rainfall over evaporation according to design k. (lines h + i + j) x 7.48 x 34 days/line f= 4. Total PAN to be land applied during draw down period I. current waste analysis dated 1 06/16/2003 M. ((lines e + k)11000) x line I = REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE. . (Click on the next Structure tab shown below) e 161291 ft3 718752 gallons 3.10 Ibs11000 gal. 3799.4 lbs. PAN PoA (30 Day) 2121100 Jul OB 03 05:02p MURPHY-BROWN 910293313E 11. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YR.124 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. Structure ID: 7575 line rn = 3799.4 lb PAN 2. Structure ID: line m = lb PAN 3. Structure ID: line m = lb PAN 4. Structure ID: line m = lb PAN 5. Structure ID: line m = lb PAN S. Structure 10: line m = lb PAN n. lines 1 * 2 + 3 + 4 + 5 + 6 = 3799.4 lb PAN 111. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOW(' p . El PERIOD. DO NOT LIST FIELDS TO WHICH PAN CANNOT BE APPLIED DURING THIS 30 DAY PERIOD o. tract # p. field # q. crop r. acres s. remaining IRR 2 PAN balance (lblacre) I. TOTAL PAN BALANCE FOR FIELD (lbs.) column r x s u. application rvindaw' 9 Bermuda 5.60 358.00 2004.8 Mar -Oct 8 Bermuda 4.70 300.00 1410.0 Mar -Oct 7 Bermuda 4.60 306.00 1407.E Mar -Oct 'State current crop ending application date or next crop application beginning date for available receiving crops during 30 day draw down period. v. Total PAN available for all fields (sum of column t) = 4822.4 Ib. PAN IV. FACILITY'S PoA OVERALL PAN BALANCE w. Total PAN to be land applied (line n from section II) = 3799.4 lb. PAN PoA (30 Day) 2121/00 -Jul OI8 03 05: 02p MURPHY-BROWN 91 02933138 p.9 x. Crop's remaining PAN balance (line v from section 111) y. Overall PAN balance (w - x) = 4822.4 lb. PAN A D23 lb. PAN Line y must show as a deficit. If line y does not show as a deficit, list course of action here including pump and haul, depopulation, herd reduction, etc_ For pump & haul and herd reduction options, recalculate new PAN based on new information. If new fields are to be included as an option for lowering lagoon level, add these fields to the PAN balance table and recalculate the overall PAN balance. If animal waste is to be hauled to another permitted facility, provide information regarding the herd population and lagoon freeboard levels at the Irrigation onto existing spray fields will continue as weather and field conditions permit_ Additional land is available for pumping if needed. PoA (30 Day) 2/21100 W ArFRQG _co 9 s' Michael F. Easley, Governor William G. Ross Jr„ Secretary North Carolina Department of Environment and Natural Resources Alan W, Klimek. P.E. Director Division of Water Quality December 1, 2006 i CERTIFIED MAIL RETURN RECEIPT REQUESTED - Carroll's Foods Inc "1-3 7575 _ - PO Drawer 856 Warsaw, NC 28398 Subject: Application for Renewal of Coverage for Expiring NPDES General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State Non -Discharge General Permits are available at hqR://h2o.enr.state.ne.us/Vs/afou/downloads.htm or by writing or calling: NCDENR - DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 In order to assure your continued coverage under one of these two types of general permits, you must submit an apliation for permit coverage to the Division. Enclosed you will find a 'Request for Certificate of Coverage Facilily Currently Covered by an Expiring NPDES General Permit.' The application form must be completed and returned by January 2, 2007. Please now you must include two 2 ca ies of your most recent Waste Utilization Plan with the application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-3221. Sincerely, Ted L. Bush, Jr., Chief Aquifer Protection Section Enclosures cc (w/o enclosures): Robeson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - 780011 Carroll's Foods Inc Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwaterquality.ors location: 2728 Capital Boulevard An Equal Opportunity/Attirmative Action Employer— 50% Recycled110% Post Consumer Paper Raleigh, NC 27699-1636 Telephone: Raleigh, NC 27604 Fax 1: Fax 2: Customer Service: M�o. �` Carolina (919) ,/VlltllTlt��Jf (919) 715-0588 (919)715-6048 (877)623-6748 F Murphy -Brown, LLC 12/20/2005 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): Farm Name: Murphy -Brown Farm 5575 County: Robeson Farm Capacity: Farrow to Wean 0 Farrow to Feeder Farrow to Finish 1200 Wean to Feeder Feeder to Finish 0 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation RECEIVED / DENR / DWQ AQUlFFR'PRQTFrnnN SECTION DEC 2 72006 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: z � `cm— C= n i� N -w •- M ! I y 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of a This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan" Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. lime must be applied to maintain pH in the optimum range for specific crop production, This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2N .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, f?, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 galtyr gal/yr Farrow to Feeder 4015 galtyr gaVyr 1200 Farrow to Finish 10585 gal/yr 12,702,000 gal/yr Wean to Feeder 223 galfyr gallyr Feeder to Finish 986 gal/yr gal/yr Total 12,702,000 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced perAnimal Total Farrow to Wean 5.4 Ibstyr Ibs/yr Farrow to Feeder 6.5 Ibs/yr Ibs/yr 1200 Farrow to Finish 26 Ibstyr 31,200 Ibs/yr Wean to Feeder 0.48 Ibslyr Ibstyr Feeder to Finish 2.3 Ibstyr lbs/yr Total 31,200 I bstyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 130.16 Total N Required 1st Year: 40377.78 Total N Required 2nd Year: 41959.82 Average Annual Nitrogen Requirement of Crops: 41,168.80 Total Nitrogen Produced by Farm: 31,200.00 Nitrogen Balance for Crops: (9,968.80) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 014 _\ Reception Area Specifications Tract Field Irrigated Soil 1st Crop Time to 1st Crap 1st Crop Lbs NfAc Lbs N Total Ibs N Acraa o Type Code Apply Yield Ibs N/Unit Residual lAc Utilized 2nd Crop Time to 2nd Crop 2nd Crop Las NIAc Lbs N Total Ibs N Code Apply Yield Ibs NfUnit Residual fAc Utilized Total Lbs WA c Total ibs N Utilized 34652 1 6.3 Norfolk C Mar. -Sept. 6.5 50 0 325 2047.5 L Se ,-A ri1 1 50 0 50 315 375 2362.5 2 5.79 Norfolk C Mar. -Sept. 6.5 50 0 325 1881.75 L Se .-A riI 1 50 . 0 50 289.5 375 2171.25 3 5.64 Norfolk C Mar. -Se . 6.5 50 0 325 1833 L Sep. -April 1 50 0 50 282 375 2115 4 5.57 Norfolk C Mar. -Sept. 6.5 50 0 325 1810.25 L Sep. -April 1 50 0 50 278.5 375 2088.75 5 5.58 Norfolk C Mar.Sa , 6.6 50 0 325 1846 L Sep. -April 1 50 ❑ 50 284 375 2130 6 5.91 Norfolk C Mar. -Sept. 6.5 50 0 325 1920.75 L Se -A riI 1 50 0 50 295.5 375 2216.25 7 6.39 Norfolk C Mar. -Sept. 6.5 50 0 325 2076.75 L Sep. -April 1 50 0 50 319.5 375 2396,25 8 4.45 WaB C -Mar.7qept 5.5 50 0 275 1223.75 L Se riI 1 50 0 50 222.5 325 1446.25 9 4,83 WaB C Mar, -Sept, 5.5 50 0 275 1328.25 L Sep. -April 1 50 0 50 241.5 325 1569.75 10 4.17 WaB C Mar. -Sept. 5.5 50 0 275 1146.76 L See,.April 1 50 0 50 208.5 325 1355.25 11 5.12 WaB C Mar. -Sept. 5.5 60 0 275 t408 L Sep.-ApOl 1 50 0 50 256 325 1664 12 4,26 WaB C Mar.Se t, 5.5 50 0 275 1171.5 L Sep.--Apdl 1 50 0 50 213 325 1384.5 8298 14 4.89 Norfolk O April-AuApril-Avel 42,0 4 0 168 821.52 0 0 168 821.52 15 4.79 Norfolk O APHI-Auq 42.0 4 0 1 168 804.72 1 0 0 168 80412 16 2.96 Norfolk O Aeni.Aug 42,0 4 0 108 497.28 0 1 0 168 497.28 17A 4.03 Norfolk O April -Aug 42.0 4 0 168 677.04 N Sep. -April 60 2.4 15 129 519.87 297 1196.91 17B 2.7 We O April -Aug 28.0 4 0 112 302.4 N Sep.-Apdl 40 2A 15 81 218.7 193 521.1 18A 5.09 Norfolk O Aeni-Aug 42,0 4 0 168 855.12 N Sep. -April 60 2.4 15 129 656,61 297 1511.73 18B 2.26 WaB O April-AuApril-Aun 28.0 4 0 112 253.12 N Sep. -April 40 2.4 15 81 183.06 193 436.18 19A 5.04 Norfolk O APHI-Auq 42.0 4 0 168 B46.72 N Sep. -April 60 2.4 15 129 650.16 297 1496.88 19B 1.78 WaB 0 April-AuApril-Auq 1 28.0 4 0 112 199.36 N Sep. -April 40 2A 15 81 144.18 193 343.54 20 5.95 Norfolk O April -Aug 42,0 4 0 166 999.6 N Se .-A riI 60 2.4 15 129 767.55 297 1767.15 21 3,82 Norfolk O April-AuApril-Auq 42.0 4 0 168 641,76 N Se .-A riI 60 2.4 15 129 492.78 297 1134.54 34652 sub 3.47 Norfolk C Mar. -Sept. 6.5 50 0 325 1127.75 L Se .-A riI 1 50 0 50 173.5 375 1301.25 sub2 3.82 WaB C Mar. -Sept. 5.5 50 0 275 1050.5 L Sep. -April 1 50 0 50 191 325 1241.5 sub3 2.61 Wee C Mar.-Sapt, 5.5 50 0 275 717.75 L Sep,,-ApAl 1 50 0 50 130.5 325 848.25 8298 sub-4 2 Norfolk O nl-Au 42.0 4 0 168 336 0 0 168 336 subs 10.84 Norfolk O April -Aug 42.0 4 0 168 1821.12 N Sep,-APHI 60 2.4 15 129 1398.36 297 3219.48 Totals: 130.16 31646.01 8731.77 40377.78 3(a) of 8 Reception Area Specifications Tract Fluid Irrigatod Soil 1st Crap Time to 1st Crap 1st Crap Lbs N1Ac Lbs N Total itu N Acroa e Type Code Apply Yield lbs N/Unit Residual IAc Utilized 2nd Crap Time to 2nd Crop 2nd Crop Lbs NlAc Lbs N Total lba N Code Apply Yield ibs N/Unit Residual !AC Utilized Total Lbs N/Ac Total Ibs N Utilized 34652 1 5.3 Norfolk C Mar. -Sept. 6.5 50 0 325 2047.5 L Se ,-A di 1 50 0 50 315 375 2362.5 2 5.79 Norfolk C Mar. -Sept. 6.5 50 0 325 1881.75 L Se .-A dl 1 50 0 50 289.5 375 2171.25 3 5.64 Norfolk C Mar. -So . 6.5 50 0 325 1833 L Se .-A dl 1 50 0 50 282 375 2115 4 5.57 Norfolk C Mar. -Sept. 6.5 50 0 325 1B10.25 L Se ,-A ril 1 50 0 50 278.5 375 2088.75 5 5.68 Norfolk C Mar. -Sept. 6.5 50 0 325 1846 L Se .-A dl 1 50 0 50 284 375 2130 6 5.91 Norfolk C Mar. -Sept. 6.5 50 0 325 1920.76 L Se dl 1 50 0 50 295.5 375 2216.25 7 6.39 Norfolk C Mar.Se 1. 6.5 50 0 325 2076.75 L Se I 1 50 0 50 319.5 375 2396.25 8 4.45 Was C Mar.:Sqpt 5,5 50 0 275 1223.75 L Sep.-Aprit 1 50 0 50 222.5 325 1446.25 9 4.83 WaB C Mar .Se L 5,5 50 0 275 1328.25 L Sep.-Apdl 1 50 0 50 241.5 325 1569.76 10 4.17 WaB C MarSe . 5.5 50 0 275 1146.75 L Se .-A dl 1 50 0 50 208.5 325 1355.25 11 5.12 Was C Mar. -Sept, 5.5 50 0 275 1408 L Se .-A dl 1 50 0 50 256 325 1664 12 4.25 Was C Mar. -Se t, 5.5 50 0 275 1171.5 L Se rA dl 1 50 0 -50-1 213 325 1384,5 8298 14 4.69 Norfolk D Mar. -July 115.0 1.25 15 128.75 629.5875 N Se .-A di 60 2A 0 144 704.16 272.75 1333.748 15 4.79 Norfolk 0 Mar. -July 115.0 1,25 15 128,75 616.7125 N _see'-ril 60 2.4 0 144 689.76 272.75 1306.473 16 2.96 Norfolk O Mar.-Jul 115.0 1.25 15 128.75 381.1 N Se dl 60 2A 0 144 426.24 272.75 807.34 17A 4.03 Norfolk O A dl-Au 42.0 4 0 168 677.04 N Sep,-nl 60 2.4 15 129 519.87 297 1196.91 17B 2.7 Was D Apdl-AuR 28.0 4 0 112 302.4 N Se .- nl 40 2,4 15 81 218.7 193 521.1 18A 5,09 Norfolk O Aphl-Aug 42.0 4 0 168 855.12 N Se ,-A nl 60 2.4 15 129 656.61 297 1511.73 188 2.26 WaB O dl-Au 28,0 4 0 112 253,12 N Sep. -April 40 2.4 15 81 183.66 7193 436.18 19A 5,04 Norfolk O A di -Au 42.0 4 1 0 168 1 846.72 N Sep. -April 60 2.4 15 129 650.16 297 1496,86 19B 1,78 WaB O Apfil-Aug 28.0 4 0 112 199.35 N Sep. -April 40 2,4 15 81 144.18 193 343.54 20 5.95 Norfolk O n)-Aug 42.0 4 0 168 999.6 N $8 dl 60 2.4 15 129 767.55 297 1767.15 21 3.82 Norfolk O Apni-Aug 42.0 4 0 168 641.76 N Sep. -April 60 2.4 15 129 492.78 297 1134,54 34652 subt 3.47 Norfolk C Mar. -Sept. 6.5 50 0 325 1127.75 L Sep. -April 1 50 0 50 173.5 375 1301.25 sub2 3.82 Was C Mar. -Sept. 5.5 50 0 275 10505 t- Sep. -April 1 50 0 50 191 325 1241.5 sub3 2.61 Wa6 C Mar -Se 1. 5.5 50 0 275 717.75 L Se .-A dl 1 50 0 50 130.5 325 848.25 8298 sub4 2 Norfolk O April -Aug 42.0 4 0 168 336 N Sep. -April 60 2.4 15 129 258 297 594 subs 10,84 Norfolk O Apdl-Auq 42,0 4 0 168 1821.12 N Se .-A r11 60 2.4 15 129 1398.36 297 3219A8 Tntafs: 130.16 31149.89 10809.93 41959.82 3(b) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 lbs N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N / ton C Hybrid Bermudagrass - Hay 50 lbs N / ton D Corn - Grain 1.25 lbs N / bushel E Corn - Silage 12 lbs N / ton F Cotton 0.12 lbs N / lbs lint G Fescue - Grazed 50 lbs N / ton H Fescue - Hay 50 lbs N / ton i Oats 1.3 1bs N / bushel J Rye 2.4 lbs N / bushel K Small Grain - Grazed 50 lbs N 1 acre L Small Grain - Hay 50 lbs N / acre M Grain Sorghum 2.5 lbs N / cwt N Wheat 2.4 lbs N / bushel O Soybean 4.0 lbs N I bushel P Pine Trees 40 lbs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached reap showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/ /animal Farm Total/yr 0 Farrow to Wean 0.84 0 Farrow to Feeder 1 1200 Farrow to Finish 4.1 4920 Wean to Feeder 0.072 0 Feeder to Finish 0.36 0 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 4920 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 24600 pounds of plant available nitrogen to utilize_ Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 82 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 196.8 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 5 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr * inches 34652 1 Norfolk C 0.5 1 2 Norfolk C 0.5 1 3 Norfolk C 0.5 1 4 Norfolk C 0.5 1 5 Norfolk C 0.5 1 6 Norfolk C 0.5 1 7 Norfolk C 0.5 1 8 WaB C 0.6 1 9 WaB C 0.6 1 10 WaB C 0.6 1 11 WaB C 0.6 1 12 WaB C 0.6 1 8298 14 Norfolk O 0.5 1 15 Norfolk 0 0.5 1 16 Norfolk O 0.5 1 17A Norfolk 0 0.5 1 17B WaB 0 0.6 1 18A Norfolk 0 0.5 1 18B WaB O 0.6 1 19A Norfolk 0 0.5 1 19B WaB O 0.6 1 20 Norfolk O 0.5 1 21 Norfolk O 0.5 1 34652 subl Norfolk C 0.5 1 sub2 WaB C 0.6 1 sub3 WaB C 0.6 1 8298 sub4 Norfolk O 0.5 1 subs Norfolk 0 0.5 1 6of8 Additional Comments: Subfields indicate areas that will be applied to using an aerway applicator. All land must be cut for hay. _ 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Farm 5575 Owner: Murphy -Brown Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown Signature: Name of Ma Signature: (if different from owner): -)/-')C)lj__r"C-' Date �j,d ko(-j alao Name of Technical Specialist: Kraig Westerbeek Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 20 West, PO Drawer 856 Warsaw, N# 28398 Telephone: (910) 293- 34 Signature: 8of8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. I Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist'. Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to -areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to the assessment of civil penalities of $10,000 per day by the Division of Environmental Management for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement (sample enclosed) with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations, that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" requried by DEM. [See FOTG Standard 393 -- Filter Strips and Standard 390 (Interim) -- Riparian Forest Buffers.] 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservaton tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (see "Weather and Climate in North Carolina' in the Technical Reference -- Environment file for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and provide uniformity of application. 5 WASTE UTILIZATION PLAN ---------------------- Owners name--:CARROLLS FARM 75 County:ROBESON Mail Address-:POBOX 1767 Type of production unit ---- :FAR -FIN Number of animal units-----: 1200 Type of waste facility ----- :Anaerobic Lagoon Temporary storage period---: 180 days Method of application ------ :IRRIGATION Amount of animal waste produced-----------------: 23932 tons/year Amount of plant available N produced by animals-: 31200 lbs./year Commercial N to apply on planned acreage--------: 0 lbs./year Your animal waste utilization plan has been specifically developed for your swine operation. The plan is based on the soil types, crops to be grown, and method of application for your particular operation. The waste must be land applied at a specified rate to prevent pollution of surface and/or ground water. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle and annual soil tests are encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates and leaching potential. Waste shall not be applied to land eroding at greater than 5 tons per acre per year. Do not apply waste on saturated soils or on land when the surface is frozen. Either of these conditions may result in runoff to surface waters. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or not more than 30 days prior to planting. Soil incorporation of waste will conserve nutrients and reduce odor problems. Page 2 The acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Annual acreage requirements may be more or less based on the waste analysis report for your waste management facility. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to No. No. Type Code /Acre /Unit Used Apply 8292 4 WAGRAM L N/A 133.00 0 532 S-APRIL'� 8292 4 WAGRAM C 5.5 50.00 1100 MAR-OCT 3416 4 NORFOLKL N/A 133.00 5.6 744.8 S-APRIL`� 3416 4 NORFOLKC 6.1 50.00 1708 MAR-OCT 3416 4 LAKELANL N/A 133.00 R-P-9 399 S-APRILt� 3416 4 LAKELANC 4.5 50.00 675 MAR-OCT 3416 4 WAGRAM L N/A 133.00 5.0 665 S-APRIL`--' 3416 4 WAGRAM C 5.5 50.00 5.0 1375 MAR-OCT 0 0 0 Y 0 50.00 0.0 0 F-JUNE,S-N 8292 3 WAGRAM L N/A 133.00 � 1995 S-APRIL.-- 8292 3 WAGRAM C 5.5 50.00 15.0 4125 MAR-OCT 8292 2 LYNCHBUL N/A 133.00 399 -' S-APRILL 8292 2 LYNCHBUC 4.5 50.00 0 675 MAR-OCT 8292 2 WAGRAM L N/A 133.00 1330 S-APRIL'� 8292 2 WAGRAM C 5.5 50.00 2750 MAR-OCT f .8292 2 NORFOLKL N/A 133.00 CT.S 3990 5-APRIL 8292 2 NORFOLKC 6.1 50.00 0 9150 MAR-OCT ----- ----- ----- ----- ----- ----- Total ----- 151.2 ----- 31613 ------ Available Nitrogen (includes commercial) 31200 Surplus Or Deficit -413 Crop codes: Crop -unit A=Barley-bu. B=Bermudagrass(graze)-tons C=Bermudagrass(hay)-tons D=Corn(grain)-bu. E=Corn(silage)-tans F=Cotton-lbs. lint G=Fescue(graze)-tons H=Fescue(hay)-tans I=Oats-bu. J=Rye-bu. K=Small grain(graze)-acre L-Small grainfhay)-acre M=Sorghum(grain)-cwt. W=Wheat-bu. Y=Fescue(pasture)-tons Z=Bermudagrass(pasture)-tons Page 3 If more commercial fertilizer is used than shown in this plan, then additional acres of land may be needed. A three to fifteen feet wide permanent grass filter strip should be seeded along all ditches in fields that receive animal waste. Additional comments: -------------------- i !S LJrAr'> w C-12AS4 1 rr1� r Prepared by: d.AWp Title: ij� , CALS,- - Date: 5 3J $ � � CAWiatk..5 Fa�as,�c. Concurred in by: a.., Date: Producer I understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no runoff occurs. �-�� r � Date: Producer Technical Specialist: - Date: 5131 S (Copy to producer and copy to case file) 05q 1 � .��� •1�. ...Y ZZZ .11��,"� f IT - 1# � �' �! '" ux���F, ref` l •". �. ;� .� 1 1 `� 4. ;!,• fryLl j�• \ t'.:, I�'� 5 C�l.al.a>. � \ ',�.� 4�'y O y ,.. 'y�~ � -1 ��'�.r. yt l.iki \a r.':,. • 1n .y�!2: ° � , _ �': it , = ,� � Ito r I ,q .6N Fy,r RAND . pv Noy ��� �" ter` � y `t < ..,� : L.J y� - •,, ; . , ti ' \� i �Not Ic ''j y 7 �\`��', 't� � � �1'7_� � -�1/ •'� r� . �i.. .,�,. �-. �^- jy�y ;2- ' 1 �.i"y�•n` .-..., %�°r:k .. ' -lip mN Ivan ', � � •_� 7 ; r3r „��5; , ram,. � � '\ . nt 9 t:rA Ili" 1 1 t.........1 A,1.1..» ..f f•.. r.... ram IS I I I {:tll f E 1• IIIGIII-Y r-RODIDLF.JAM I Atir) Wi- I LAN1) PO Res" 7 1 0 Red S 1 L iii r � NC 283 / / CONSERVA110N DEI-ERMINArION 1 t7• N of USDA Agency or Person Requesting Determination ASCS S. Farm No. and Tract No. 7747 T-8292 7 raw le ..f 11 ..p,wl.'�• 7, z `� �'; Z� . Robeson � ! 5 SECTION I — HIGHLY EHODIBLE LAND 3v,ti 6. Is soil survey now available tot making a highly erodible land derermination? Yes No Field No.(sl Total Acres `11r. X. 7. Are there highly wodibis soil map unit@ on this farm? •`+:'- X S. List highly erodible fields that, according to ASCS rrords, wore vsod to produce fix,` ! on agricultural commodity in any crop year during 1981.I98S. i 9. List highly erodible fields that have bean or will be converted for the production o1 r agricultural commodities and, according to ASCS records, ware not used for this $ pursrose In any crop year during 1981.1986; cad ware not enrolled In* USDA; set -side or diversion program. 3..•,. 10. Thh'Highly ErOdible Lend determination wee completed In the: Office UUField NOTE: If you have highly erodible cropland fields, you may creed to have a conservation flan developed for these fields. For funkier information. contact lorol office of the Soil Conservation S-qrvice. SECTION II — WETLAND - r4frTie 11. Are there hydric soils on.tl+is farm? Ves No field No.(sl Total Wellone. Acres List field numbers and acres, where spnropriete, for the following EXEMPTED WETLANDS: 12. Wetlands (WI, including abandoned wetlands, or Formed Wetlands IFW). Wetlands may be farmed under natural conditions. Farmed Wetlands may be farmed and maintained in the same manner as they were prior to Der -amber 23. 1905. s@ tong as they are not abandoned. 13. Prior Converted Wetlands [PC) - The use, management, drainage, and alteration of prior converted wetlands (PC) are not subject to FSA unless the ores reverts to wetland as a result of abandonment- You should inform SCS of any Brea to Y used to produce an agricultural commodity that has not been cropped. uwged, or maintained for 5 years rN more. 14. Artlficial Wetlands IAWI - Artificial Wetlands includes irrigation induced wetlands. These Wetlands are not subject to FSA. 15. Minimal Effect Wetlands (h1W1 - These wetlands are to be farmed according to the mttimni efloci agreement signed at the time the rninimat effect determination was made. I Li I NON -EXEMPTED WETLANDS: 16- Converted Wetlondr (CW) - In any year that an agricultural commodity is planted on these Converted Wetlands, you will be ineligible for USDA benefits. 11 you believe that the conversion was commenced before December 23. t985, or that th i conversion was caused by a third party, contact the ASCS office to request a commenced or third party determination. . 17. The olanned alteration measures on wetlands in fields are considered maintenance and are In cOmplianca with FSA. 1S. The planned alteration measures on wetlands in fields are not comiderod to be maintenance and it installed will cause the arse to become a Converted Wetland (rW). Sea Item 16 for information on CW. 19. Thls wetland determination eves completed in the: Office X Field p 20. This determination was D-lirared L_JMailed _XJ To the Person on Date: 7 NOTE: If you do not agree with this determination, you may request a reconsidaretion from the person that signed this form in Block 22 below. The reictfrisidwation is a prerequisite for any further appeal. The request for the reconsideration must be in writing and must state your reasons for the request. The request must be mailed or dolivared within 1S days after this determination is mailed to or otherwise made available to you. Please see revorso side of the producer's copy of this form for more information nn armoels procedure. NOTE: If you intsnd to convert additional land to cropland or alter any wetlands,you must initiate another Form AD, 1026 at the local office of ASCS. Abandonment is where land has not been croppers, managed, or maintained for 5 Wars or more. You should inform SCS if you plan to produce on agricultural commodity on abandoned wetlands. %mark■ Determination made for area outlined in yellow to be cleared. The area outlined is not HEL or Wetland. #2420 Supplement to #260 22. Signature of SCS District Conservetiomst 23. Date 8/19/91 Assistance and programs of the Soil Conservation Service wail plc without regard to race, religion_color. sex. ago, handicap, etc. �= 5C5 COPY 11-1511. WASTE UTILIZATION PLAN ---------------------- Owners name--:CARROLLfS 75 Mail Address-: 0 County:ROBESON Type of production unit-----:FARROW-TO-FINSIH Type of waste facility ----- :Anaerobic Lagoon Your animal waste management facility has been designed for a given storage capacity. When the waste reaches the designed level,. it must be land applied at a specified rate to prevent pollution of surface and/or ground water. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops on the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle and annual soil tests are encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates and leaching potential. Waste shall not be applied to land eroding at greater than 5 tons per acre per year. Do not apply waste on saturated soils or on land when the surface is frozen. Either of these conditions may result in runoff to surface waters. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements may be more or less based on the waste analysis report from your waste management facility. The design of your waste management facility is based on the following: Amount of Waste Produced Per Year: 1200 animals x 19.9 tons waste/ animal /yr= 23932 tons total waste Page 2 Amount of Plant Available Nitrogen Produced Per Year: ----------------------------------------------------- 1200 animals x 26.00 lbs. N/animal/year = 31200 lbs./yr Available N Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Your facility is designed for 180 days of storage. Therefore, it will need to be pumped every 6.. months. Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to No. No. Type ----- Code ----- Per Ac. ----- ----- ----- Used ----- Apply ------ T8292- 3 WaB 6 7 Tons 400 41.0 16400 MAR-AUG T8292 4, 5 NoA 6 7 Tons 400 14.3 ---- 5720 MAR-AUG `-`'- Total 0. Available Nitrogen 31200 Surplus Or Deficit -.90" — .?,2 a Crop codes: 1=Cereal grain; 2=Corn; 3=Fescue; 4=Range Gr. Bermuda 5=Control Grazed Bermuda; 6=Hayland Bermuda Narrative of operation: ----------------------- 'rfiort-O 367 /A,C64./1l6 �,SAcep M X"z—J17 or 3 d7A-"ii /o /zLLof-` < Al. le,4 t, 7 .41n, �i�4G..� n0IpJ_ _ 4.� -T r'f �!-��t'U ii:✓n ��[: �iaE� ar���naAiT.c'hr �"' Call the Soil and Water Conservation District Office after you receive waste analysis report to obtain the amount per acre to apply and the irrigation application rate prior to applying waste. Preparedr by: Name Title Date Concurred in by: Producer Date (Copy to producer and copy to case file) OC'f- m-m WI:E) mwi 1NI1)A 505 NCa FAX No. 910,100?t)t11 f . W UNITED STATES Soil 4405 Bland Road Suite 210 DEPARTMENT of Conservation Raleigh, North Carolina 27609 AGRICULTURE Service Telephone: (919) 790-2886 Subjects ENG--Swine Waste Management Date: October 26, 1991 System -Class V Carroll's Food, Inc. - Currie Farm (175 ) Robeson County, NC To: Billy H. .Tones Fil• Codes 210 Civil Engineer USDA Soil Conservation Service Goldsboro, NC The swine waste management system design you'submitted has been reviewed and is approved subject to,the following: 1. Someone familiar with the area should review the FORM NC-ENG-34, Hazard Classification and concur In the "a" classification. 2. The waste Utilization plan needs to be signed by the person who prepared it. if we can provide further assistance, please let us know. ittiRE=r cet David Combs Operator:Carroll's 75 County: robeson Date: 07/15/91 Distance to nearest residence (other than owner): 2000.0 feet 1. STEADY STATE LIVE WEIGHT 1200 sows (farrow to finish) x 1417 lbs. = 1700400 V lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 0 head (finishing only) x 135 lbs. = 0 lbs 0 sows (farrow to wean) x 433 lbs. 0 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 1700400-lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 1700400 lbs. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. SSLW= 1 CF/lb. SSLW Volume = 1700400 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet ; "Owner requests no sludge storage. Sludge will be removed as needed." 4. TOTAL DESIGN VOLUME Inside top length 700.0 feet ; Inside top. width ' 395.0' feet Top of dike at elevation feet Freeboard 1.0 feet ; Side slopes 2.5 1 (Inside lagoon) Total design lagoon liquid level at elevation 4-9:3 feet Bottom of lagoon elevation feet Seasonal high water table elevation yZ ,o-0- feet /�� Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 2.5 2.5 2.5 2.5 695.0 390.0 10.0 AREA OF TOP LENGTH * WIDTH = 695.0 390.0 AREA OF BOTTOM LENGTH * WIDTH = 645.0 340.0 271050.0 (AREA OF TOP) 219300.0 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 670.0 365.0 978200.0 (AREA OF MIDSECTION * 4) CU. FT. _ [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * 6EPTH/6 271050.0 978200.0 219300.0 1. VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 2447583 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width 700.0 395.0 276500.0 square feet Buildings (roof and lot water) Length * Width = 0.0 0.0 0.0 square feet TOTAL DA 276500.0 square feet ✓ Design temporary storage period to be 180 days. 5A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 1700400 Lbs. SSLW * CF of Waste/Lb./Day * 180 days = Volume =. 415248 cubic feet=V Volume of wash water This is the amount of fresh water used for washing floors or volume of freshwater used for a flush system. Flush systems that recirculat the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount 180 days excess rainfall 7.0 inches . Volume = 7.0 in * DA / 12 inches per foot Volume = 161291.7 cubic feet %V1 '4 5D. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 161291.7 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 415248 cubic feet 5B. 0 cubic feet 5C. 161292 cubic feet 5D. 161292 cubic feet - TOTAL 737831 cubic feet ✓: 6. SUMMARY Total required volume 2438231 cubic feet Total design volume avail. 2447583 cubic feet V Min. req. treatment volume plus sludge.accumulation 1700400 cubic f At elev.' W.84-;r.8' feet ; Volume is.,."'1481410 cubic feet (end- pumping) '- Total design volume less 25yr-24hr storm is 2286292 cubic feet At elev. ,,�745:8• feet ; Volume is 2259�175 cubic feet (start pumping Seasonal high water table elevation 42•0 Gv=6 feet 7. DESIGNED BY: A/LiL Ati0 6E',T APPROVED BY: CRC�GcLy �atA �AJ4 DATE: ' DATE: (i �1 L NOTE: SEE ATTACHED WASTE UTILIZATION PLAN OPERATION AND MAINTENANCE PLAN ------------------------------ This lagoon is designed for waste treatment with minimum odor control. The time required for the planned fluid level to be reached may vary due to soil conditions,flushing operations, and the amount of fresh water added to the system. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent runoff from the field or damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during _- start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste before land application. 3.•- Begin pump -out of the lagoon when fluid -level -reaches tion --e7.9A4.-r� as marked by permanent markers. Stop pump -out when.__ ` the fluid level reaches elevation or before fluid depth is less than 6 feet deep (this prevents the loss of favorable bacteria) . 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.4 inch per hour. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or.areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. The Clean Water Act of 1977 prohibits the discharge of Pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. Animal waste lagoons are designed with permanent storage (waste treatment volume) and temporary storage. The designed 6 month temporary storage is an estimated volume based on: 1) waste from animals; 2) excess rainfall after evaporation; and 3) the largest 24 hour (one day) rainfall that occurs on the average of once every 25 years. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year. The excess rainfall will vary greatly during the year and from year to year. This estimate is based on T inches of excess rainfall which is equal to or exceeds the highest 6 months excess in a year. The average annual excess rainfall is approximately 8 inches. Therefore, an average of 8 inches of excess rainfall will need to be pumped each year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe from building(s). If the outlet pipe is not installed on the elevation to begin pumping, a permanent marker must be installed on this elevation to indicate when pumping should begin. After initial filling of lagoon, a minimum 6 feet depth must be maintained for anerobic treatment of waste. An elevation must be established to stop pumping to maintain the minimum treatment depth. Pumping can be started or stopped anytime between these two elevations for operating convenience so long as site conditions permit (conditions are weather, soil, crop, and equipment to apply waste to prevent runoff or leaching). For this lagoon the maximum elevation to begin pumping is %,g feet and the minimum elevation to pump to is Y. 8 f eet . The des i gn temporary storage, I ess 25. year storm, i s cubic feet or`f 3/Z f/Pja I Ions. As stated before, this volume will vary considerably from year to year. This lagoon is designed to flush buildings with recycled lagoon liquid, and fresh water should not be used for flushing after initial filling. SEEDING RECOMMENDATIONS ----------------------- AREA TO BE SEEDED: -55AP3 ACRES USE THE SEED MIXTURE INDICATED: 0 LBS. FESCUE GRASS @ 60 LBS./ACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 15 TO NOVEMBER 30 0 LBS. 'PENSACOLA' BAHIA GRASS @ 60 LBS./ACRE (SEE FOOTNOTE NO. 1) SEEDING DATES: MARCH 15 TO JUNE 30 So �IRS 4-E-.-4 LBS. HULLED BERMUDA GRASS @ 8 LBS./AC- (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO DULY 31 0 LBS. RYE GRAIN @ 30 LBS./ACRE (NURSERY FOR FESCUE) -jlnd --&,LBS. RYE GRASS @ 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS. -- - APPLY THE FOLLOWING: ate& LBS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE) �o -12*:;S TONS OF DOLOMITIC LIME (2 TONS/ACRE) / aoo -95-5" BALES OF SMALL GRAIN STRAW (100 BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WITH A MULCH ANCHORING TOOL OR NETTING. 1. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. „v ir�vLG of i 99/ ��' `{moo �.vrTfiC'c✓roxs� LS'.E�js �+i'r! C-�r'� ss /N A'e7 /g 91 ` p4V SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS ---------------------------------------------------------- Clearing: All trees and brush shall be removed from the construction area before any excavating or fill is started. Stumps will be removed within the area of the foundation of the embankment and fill areas and all excavated areas. All stumps and roots exceeding one (1) inch in diameter shall be removed to a minimum depth of one (1) foot. Satisfactory disposition will be made of all debris. The foundation area shall be loosened thoroughly before placement of embankment material. Cut-off Trench: --------------- A cut-off trench (when specified) shall be installed as shown in the plans. Ta SC Construction: r'r�sT��i)F, C�.��e„&I TL��r�h� w�%X 3r Frr,.T7u.r� -------------.4��F.c< �iTfi s� rr��: �',P��o� . 10/9 Construction of excavated and earthf ill areas shall be performed to• the neat lines and grades as planned. Deviations from this will require prior approval of the SCS. Earthfill shall not be placed in standing water and reasonable compaction of the fills shall be performed by the construction equipment or sheeps-foot roller during placement. The embankment of the lagoon shall be installed using the more impervious materials. Construction of fill heights shall include ten (10) percent for settlement. To protect against seepage, when areas of unsuitable material are encountered, they will need to be excavated a minimum of one (1) foot below grade and backfilled and compacted with a suitable material (ie-CL,SC,CH). Refer to the soils investigation information in the plans for special considerations. Precautions should be taken during construction to prevent excessive erosion and sedimentation. Vegetation: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construction. 54, s�Eo N � G SPEcs. 1 Q DMIOMMELL I f,c �7y rICl11'OJl�'12 9d Id t1 !d � 2� H;IQIAI doL 1M�W�NI�Hv� Oil AHzP d �O AN15A 1b-) IdrJ- SENT ©Y-* ,1 :17AM : CARRnLL' 0,'# 4 ■ - r* .tEL: 12. _ i . F� • a e' ! a SCS-ING-Sao U. S. OEPAMMENT Of AGRICULTURE Qr-. 5-70 SOIL CONSERVATION SERVICE SOIL INVESTIGATION TO DETERMINE SUITABILITY Of PROPOSED POND SITE WATERSHED AREA MEAS11MEMENTS i CROPLAND-ACRF-9 PASTURE -ACRES •./ 1 ACRES TUrAL-ACRES,'. 1 •' • SKETCH OF PROPOSED • i SHOWING WHERE BORINGS1 ■ ■E■■■■■■■■■o■■■r iM ENE ■■■■■■r■■■■■ ■■ ■■ ■ Is ENO ■■■ ond- M■ ■ ■■■ ■E ■■M ■■■ ■■■ ■■■ ■■■ ■ ■ ■■■■■■ ■ ■■■■■ l�■ ■ ■■■■ ■ ■OMEN ■■■ ■ ■■■ ■ ■ ■ MOON■■ ■ ■■■■■■■■■■■■R■■■■E■■■ ■N■ ■■EE■E■■■■■■1 NNE ENE ■ONENESS ■ ■ i table w1euddan.1 cm dam -site borinaff. IMMI MWOO I'E300 M !© M. law IE'01► '"M �iIN' NINIKEI■INI■ ENIN1 I■1■ F�c� J �y1 ICJ '"t-' Rg"noI■I■!■` uli , '■II■I■1 I� rmMoM 'I'm �!VEi'�' !� QMmAli 'I ;WI'■1■I■ ■I■ ■I■I !rl■�■I r7 ', zZlipi'�i '�0�� WINI■I■WIMMI 1 ■!■1■01 IN On C�:■''■I■I■'■ !Ni ■IC IN, ■I■'■I■I■ M ■ C1f..0 W IM 10 ■1■'.1�1.WKWINI. MIN :.MA -DE U. S. Department of Agriculture ,Soil Conservation Service NC-£NG-34 September 1980 File Code: 210 HAZARD CLASSIFICATION DATA SHEET FOR DAMS Landowner (A_ BLS �� o n �� invC County . Ko 8zs6.,% , Community or Group No. Conservation Plan No. Estimated Depth of Water to Top of Dam Ft. Length of Flood Pool ,s v Ft. Date of Field Hazard Investigation Evaluation by reach of flood plain downstream to the point of estimated minor effect from sudden dam failure. Est. Elev.:Est. Elevation Kind of :Improvements: of Breach Reach: Lengthi Width: Slope: Land Use Improvements Above :Floodwater Above Flood Plain: Flood Plain Ft. Ft.,. Ft. Ft. 1 2 . 3 Describe potential for loss of life and damage to existing or probable future downstream improvements from a sudden breach ,6/01,ze — _' -o^_Fff£i _tl�/�p���"Q0--f -a Hazard Classification of Dam 0 b, c) (see NEM-Part 520.21) Dam Classification (I, I1, III, IV,(V5 By. ,AIL name e C ":r' Concurred By name title NOTE: 1. Instructions on reverse side. 2. Attach additional sheets as needed. Date S 31- 9/ Date ! r Fill shrink/swell percent: 1.20 Cut shrink/swell percent: 1.00 Iterating to balancing within 10.0 cubic yards... delta Cut Fill CUT - FILL 0.00 58217.95 46228.20 11989.76 0.42 54338.63 54477.87-139.24 0.42 54382.97 54383.04 -0.07 Raise "Proposed" by 0.42 feet, ,G f16ao,1 r�F✓ATrvNS LvK r�up l.O' (rof = � �a�l'`m �k'" '''' 70/���^• New surface called "Balanced" has been created. Project: Currie Drawing: shtl Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared by: using Sitework i 1 S� f 1: 1 i� mommrzom lsa1-o C,Ju mn • o • f • r- • cr E+► b 3'13 a&@ a � • o �• a •'•• CL � NN W D Q ml g zr m a O r G R �• W A A 01 "� 41rt • r m in ok m m rT it m m ,,rientation: se. e 66.e 5e.e 45.e 40.e 35.e Lower Left Project: Drawing: Number: Location: Bid Date: Enginear: Owner: Estimator: Prepared by: 30 Mash Surface Balanced Currie shti using Sitework Lnstlon: 28.8 aw noun �urrac■ ,i} Plot of the structure date for the surfacat Balanced Prajsatt Currie orawingt shtl Humbert Locetiont Bid Data: Enginesrt Dane r $ Estimators Prepared bUt using 8itswork i 0 .12 V.�z pG 49.92 gi EM 42 J . as Sit f BL 92 SL.a 68.a2 �j 62.2 I2 42 62. SZ M2 gap 62 63 �r�SrpTID �J 6& 63 62 63 �rtiptiNca a3. 62 S 42 62. 5t) . 50,e2 Plot of the sloping Lines for the surfecat Beianced Projects Currie Grswings ■htl Numbers Locations Bid Data: Er,ginesrs Owners Estimators Prepared bsjs using Sitswork 39.4a me" 4JOMEIT8 duT8n :Mq poiadsad W01RIAT-4N3 : JGumO WNEWTOua :0400 P78 =uoTIOoo7 tanaunN T148 ;OuTmaja AT.r.ino =,Aomrc ad PsauOTOG imarjanm 044 Joj slop inoluoo ■4l jo aoTd (k - L✓ i� �/ T�i� �� i� lip —am Plot of the sloping iinas for the surface: Balanced projects Currie Drawing: shti Number: Location: Bid Data: EngLnser: Owner: Estimator: prepared by: using 8lteunrk + i 31.40010i. , 'BuTon jmq pwrwdwri ian�rwT�r�3 tamumo 1J88uTau3 18400 PTO tuaTlrool trrgwnN ■TJ..Ano :100 Cad PwOU+Twe taowljns 844 rol 88UTT 5UTdoTu ay; la IOU d&W C9'$9 1 ii__. 1 A 60.42 69.42 Plot of the sloping linen for the surface: Balanced project$ Currie Drawings shtl Numbers Locaticnt Bid Datat Engineart Ownert Estimators Prepared byt using 8itawark -T P 3 SS P�✓� /�Q���� �vx � _ C9J - �,/� X � = a, 1 � o fry' � 3 �! V = z, 3 0 -r4 296 y J;vo 4kvfl 4 t (,D) 2-Fri> r/ 10 Z -- •j!� 3� �z-.,s -� � �a x, eve r 3 � 5�6 �.� �� 3 /t2r- v/] /q,P.ar9 /Q f� / x- • Fe, i �( f c5`o 3 �� o 14-7'� 3Ss� rl,,.,q lqelR,4 C (3'7 6- - 3 9, zs) X C. ^3 �• Fs 1,7 �/n i r _ _ ✓' i ,�/ /Ism/ r ✓ n _ . -- 3F, �� 111 1 i:rA (ilt! ,.•1.... 1—, 1.. I I mill HICIiI.Y FRODIOLF LAND AND WF f I.ANQ ` CONSERVAZION DEI'ERMINAIION it of USDA Agency or Person Requesting Determination ASCS liI l ly:11i l EI PO Ilio., 710 Reel tillriog%, N(: 28 3 / / 5, Farm No. and Tract No. 7747 T-8292 if :r ti J irate ..f N.. `ic .r' Robeson SECTION I -- HIGHLY ERODIBLE LAND 6. Is @We survey now available for making o highly erodible land delvirmination7 Yes• No field No.{s) Total Aeles 7_ Are there highly erodible soil map units on this farms? =;{� X ;r.. 8. List highly erodible fields that, according to ASCS records, were Lived to produce - 'r;•" an agricultural commodity In any crop Veer during 1981-1985.i.7!' .w . 9. List highly erodible fields that have been or will be converted for the production of` agricultural commodities end, according to ASCS records, were not used for this purpose In any crop Meer during 19131.1985; end wan not enrolled in a USDA set•nida or_diversion program, rtd�' to- Thin Higt.iy Erodible Land deletminetion wee completed In the: Office LIJField LJ NOTE: If you have highly erodible cropland fields, you may need to hove a coftservatlorr plan developed for these fields. For further information, contact loco' office of the Soil Conservation Services. SECTION II —WETLAND 11. Are there hydric soils on this farm? Yes No Field No.ls) Total Wetlanc. Act" List field numbers and acres, where appropriate, for the following EXEMPTED WETLANDS: 12. Wetlands feel, including abandoned wetlands, of Formed Wetlends (FWI. Wationdv may be termed under nstursl conditions. Farmed Wetlends may ba farmed and maintained in the some manner as they were prior to December 23. 1985. as long as they are not abandoned. 13. Prior Converted Wetlands (PC) - The use, management, drainage, and alteration ' of prior converted wetlands iPC) are not subject to FSA union the area reverts to wattand as a result of abandonment. You should inform SCS of any area to be woad to produce on agricultural Commodity that ha not been cropped. 'WVW. or maintained tot 5 years or more. 14. Artificial Wetlands I AM - Artificial Wetlands includes irrigation induced wetlands. These Wetlands are not subject to FSA. 15. Minimal Elio" Wetlands fMWI . The" wetlands are to be !armed according to the miromal affect ogre.0ment signed at the times the minimal effect determination was mode. NON -EXEMPTE0 WETLANDS. 16. Converted Wationdt (CW) - in any year that On agricultural commodity Is Planted on these Converted Wetlands, you will be inaiiginle for USDA bsnefits. If you believe that the conversion was commenced before Di cembar 23. 198S, or that ttli conversion was caused by a third party. Contact the ASCS office 10 request a commenced of third potty determination. 17. The planned alteration measures on wetlands in fields are considared maintenance and are in compliance with FSA. 18. The planned alteration measures on Wetlands in fields era not considered to to maintenance end if installed will cause Ina arse to bacon•• a Converted Wetland tr=Wl. Sea item 16 for information on CW, 19. Thin wetland determination was [omplateA in the. OStir.e X Field 20. This determinstion was, Delivered Mailad X' To the Person on Date. NOTE: It you do not agree with this determination, you may request a reconsideration from the person that signed this form in Block 22 below. The reconsideration is a prerequisite for any further appeal. Tt+e request for the reconsideration must be in writing and must state your reasons for the request. The request must be mailed or delivered within 15 deys after this determination is mailed to or otherwise made available to you. Plesse see reverse side of the producer's copy of this form for more information rtn appeals procedure. NOTE: If you intend to convert additional land to cropland or alter any wellands,you must initiate another Form AD 1026 at the local office of ASCS. Abandonment is where land ha not boon cropped, monocled, or maintained for 5 years or more. Ynu should inform SCS if you Plan to produce on agricultural commodity on abandoned wetlands. 2. marks Determination made for area outlined in yellow to be cleared. The area outlined is not HEL or Wetland. #2420 Supplement to #260 22. Signature of SCS District Conservationist 23. Data 8/19/91 Assistance and programs of the Soil Conservauon Sarvire available without regard to race, 2Hgion, color, sex, age. handicap, etc. Scs COPY � i 4• � �:v�+ }r�i�.<<'� F - jam. �- �:�.. -. � .�� 1J f° � � , 4V`4 ,:. -fit ' p �j4 � ��'•t���C� y .S .. � 's°• � +ram* 1., �" •G� ~� � ,. �. i ' -a /i �.'rl� _ _ _�. / `:f; , �``� t•1 i • � i,� ' v No We I All r` �YfJ �i ` �y7 ;!+ j..: �.. •}� �,. ,r. ,.�. �' "�_ � _ z}� by '.ti C Q f tti '�`•. i 1' r art All �� 1, ~ � � , J� / r � _,° �1��, •tit � • �.�• �♦: �Y Row Crop Gun Cart with galvanized body is standard equipment. An optional Low Profile Gun Cart is also available. Low Profile Gun Cart (Galvanized Body). Performance Information Model FLOW DaEr SPRIMKLEB ' W0 . WETTED ACRES Wf (G.P.1l.) PRESSURE PRESSURE WIDTH LEMM 1 alp! -IN (P.s-L) (PAS-1.) (FL) (FL - W)4 . a DAYS T40A 280 104 70 240 1370 72 ;- with 300 107 70 250 1375 77 .; NELSON 350 116 70 260 , 1380. 90,:w SR20OR Sprinkler 400 126 70 270 ... ; .1385, 450 138 TO 280 .:. ' „ 1390 :.- ' :' 115, 1, 480 145 70 290 T37A 220 99 70 220 `t itso`' = M :'S6`yQY wn 250 104 70 230_ �; NELSON300 113 70 = 245," _rA173-':' r77.� SR150R ' 350 125 70 Z50° - :1175. _° '#g0; .Sprinkler 137 70 255e _ 4" 142 70 260. T30A =180 104 ;;60 210 `'a8s gas { with w -;�--200 111 60 #L i 215 �10ee _, IV 51 ;` NELSON SR1 O 220 129 - : i. 70 225 , S6 Sprinkler M240 . 137 70 >: 230y 1095i t61, 260 147 '.70� .. : 235 • Recommended width is based on 70% of the wetted diameter Specifications - Model T40A T37A .TWA Number of Axles 2 1 r 1 PE Tube LD. (In.) 4 0 3.7 3.0 PE Tube Length (ft.) 12so 1050 low . Dry weight (lbs.) 91 DO 7500 43W Weight with water Otis.) ism 12380 7z70 Speed Range (insimins.) 10-60 10-60 7-C Tire Size 11 LX15 12.5Lx15 11 Lx15 Shipping dim.: (tt. in.) Length 18-0 15-9 13-5 'width 9.10 9-3 7-6 Height 12-8 11-1 O 10-0 Note: T4OA(r37A w/o wheels = 8-3 wide Polyethelene Tube - Only PE tube designed and constructed for the constant coiling and dragging is considered for use on Ag-Rain Water -reels. The tubing is backed by a 5-year pro -rated warranty. PE Tube Repair - A simple "screw -in" mender is available for repairing the PE tube should it become damaged for any reason. PE Tube Lengths - Longer tube lengthes are available for all models. Performance and delivery information available on request. i�fQh- 600 S. Schrader Ave., P.O. Box 290, Havana, IL 62644 Phone 309/543-4425 FAX 309/543-4945 Standard Features Radial Inflow Turbine - The heart of the drive system. This extremely efficient motor delivers quiet, smooth, continuous power. All the water you pump goes through the sprinkler. None of the water is wasted as in bellows or piston drives. Automatic Shutdown for the turbine motor. Heavy Duty Chassis and frame. Speedometer. Pressure Gauge. Infinitely Adjustable Speed Ranges. Speed Compensator. Miswrap Safety Stop. PTO Rewind and Drive Shaft. Gun Cart with adjustable wheel width. Hose Guide to insure proper packing of hose. Turntable. Nelson Slow Reverse Gun with ring nozzles. Lifting Mechanism for gun cart. Stabilizer Legs - Heavy duty, crank down style. 4" Supply Hose x 30 ft. long with male ring lock coupler. Fixed Spool Brake requires no on/off adjustments. Foolproof Cluth - Turbine and PTO drives cannot be engaged simultaneously. BWM= of romu" pr XW m-4ycmnena, Waite of maVwm tics M leaft nW not be xW=al to al— pWAtm. The pvkrmmee [d=Mm in ra leaflet s based on 1+"is, cv0xId mtler a pn4n I eet a cui6f*aa. 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LL'., l,.,il':.=,rrnr•� r ': '.: :.^�;�r�'.'^��L.�k11, 4, ,�•.. tt,��ac4�� ,rf' •�f/, .,1�`y1u'�,,' ''!''.ti;1�t�,,.Yi.���; � .. .. .�`:: ;. }'7• ylt; n. a�j'a �.� yyj.. � {.{'t'�'i .,•••:i' " �}:T! �,".,t r I "r: t ��;.-: �s �. .' ;. ,; :'Sr '�r,„:.r f�-�j!s'r��_a�c. rMJ"• ��"' E'+1j�..:',':��,� �. i1� ii^.'i•y� r�Y�;. ,.,,•-%.: -�%�15r•;ti--raa ,��i,^j,,t'.+?;f.�'ttkr�, 1 •, r,w�. �. a.*�,, :. ajr a•3�--!r�f-y:;i��...'�+�l�, 1�w;,"a`rJ`�'1i=-`'* d .-�(„���'q W14,16�iT_�1 WASTE UTII•1ZATION PLAN RtEQLMED SPECIFICATIONS L Animal waste shall not reach surface waters of the state by ruao$ drift; manmade conveyances direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surf= water is kbui 2. Tbero most be docon in the design folder that the producer either owns or has a notarized agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, helshe shall provide a copy of a notarasd agreement with a landowner who is within a reasonable pr=mity. allowing him/her the use of the land for waste application. It is the responsibuliry of the owner of the facility to segue an update of the waste Utilization Plan when there is a change is the operation, increm in the number of animals, method of u'l;*atit , or available land. 3. Animal waste shall be applied to meet� but not exceed, the Nitrogen Creeds for realistic crop yields based on soil type, available moisture h74orical data. oil conditions, and level of management, unless there are regulations that Pict the rate of application for other mr<rients. Actual yields may be used in lieu of realistic yield tables at the discretion of the planner. 4. Animal waste shall be applied on land eroding less than 5 ions per acre per year. Waste may be applied to land that is rro4ing at more than 5 tons but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393-Filter Strips) S. odors can be reduced by injecting the waste or disiang after waste application. Waste should not be applied when there ' is danger of drift from the irrigation field. 5. When animal waste is to be applied on acres subject to flooding, it will be sod incorporated on conventionally tailed cropland When applied to conservation Idled crops or grassland, the waste may be broadcast provided the application does not occur daring a season prone to flooding_ (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the sort infiltration rate such that n= ff does not occur a$sitt or to satiace waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. & Animal waste shall not be applied to saturated souls, during rainfall events, or when the surface is frozen. 9. Animal waste should be applied on actively growing crops in such a manner that the crop is not covered with waste to depth that would prohibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste mnrieaLs shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste n== loading rstos on these soils should be held to a minimum and a suitable winter cover crop planted to take up released num=ts. Waste: shall not be applied more than 30 days prior to planting of a crop or forages breaking dormancy =- 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following. The outer perimeter of the Land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 %±t from any residential property boundary and from any perennial stream or river other than an irrigation ditch or canal. NRCS, NC 3UNE, I996 EXMIT A-7 WASTE DTILMATION PLAN REQUMED WECIRCA71ONS (continued) Animal waste other than swine waste from fatmities sited on or after October 1, 1995, shall not be applied closer than 25 feet to surface water This distance may be reduced for waters that are not perennial provided adequ= verve i= strips arc present (See Standard 393 - Filth Strips). 12. Amaral waste shall not be applied closer than 100 f mi from wells. 13. Animal waste shall not be applied closer than 200 fret of dwellings other than those owned by landowner. 14. Waste shall be applied in a manner not to reach ather property and public right-o- ways. 15. Animals waste shall not be discharged into surface waters. drainageways or wetlands by a discharge or by over - spraying Animal waste maybe applied to prior converted cropland provided it has bey approved as a land applicarmns site by a "technical specialist". Animal waste applied on grassed waterways shall be at agronomic rags and in a manner that causes no runoff or drift from the site_ 16. Domestic and huhisrr;at waste from washdown facilities,showers, toilets, sinks, etc., shall not be discharged into the ardmal waste management sysa= 17. A protective cover of appropriate vegetation well be established on all disturbed arras (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as neces:=y, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. arc limited to arras where considered appropriate. Lagoon areas should be kept mowed and _ accessible. Lagoon berms and structures should be inspected regularly for evidence of erasion, ka MM or discharge. Is. If animal production at the facility is =minat+ed, the owner is responsible for obtaining and implemerting a "closure plan" which will eliminate the possibility of an regal discharge, pollution and erosion. 19. Waste handling suucarres, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leak,, and spills. A regular maintenance moist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. Havwevrr, if animal waste is used on crops for direct human consumption it should only be applied preplaat with no further applications of animal waste during the crop season_ 2L Highly visible permanent markers shall be installed to mark the top and bottom elevations of the temporary storage: (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markets. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Sail texts shall be made every two years and a hgmd waste analysis be taken at least twice each year consistcxxt with waste utilization plan- Poultry litter shall be rested prior to application. Sort and waste analysis records shall be kept for five years. 23. Dead animals will be disposed of in a manna that meets NC regulations. NRCS, NC nTNE,l9% North Carolina Agricultural Extension Service Agri -Waste Management Biological and tlgricultrrral Engineering North Carolina State University LIVESTOCK WASTE SAMPLING, ANALYSIS AND CALCULATION OF LAND APPLICATION RATES James C. Barkers` L SAMPLE COLLECTION A Semi -Solid Lot Manure L Scraped directly from lot into spreads x a) From loaded spreader, collect about 2 lbs of manure from different locations using nonmetallic collectors. ii. From Storage a) Collect about 2 lbs of manure from undo the sum exist avoiding bedding materials and using nonmetallic collectors B. Liquid Manure Slurry i. Under -slotted -floor pit a) Extend a'h" nonmetallic conduit open on both ends into matinee to pit floor. b) Seal upper end of conduit (e.g., by placing a thumb over end of conduit) trapping manure that has entered lower end, remove and empty slurry into plastic bucket or nonmetallic container. c) Take subsamples from 5 or more locations or at least 1 quart. d) Mix and add about 3/. putt to nonmetallic sample container. ii. Exterior storage basin or tank a) Make sure manure has been well mixed with a liquid manure chopper -agitator pump or propeller agitator. b) Take subsamples flvm about 5 pit locations, from agitator pump or from manure spreader and place in a plastic bucket. " Professor and Extension Specialist, Biological and Agricultural Engineering Department, North Carolina State University, Raleigh, NC . II. SAMPLE PREPARATION AND TRANSFER A. Place sample into an expandable conmiacr that can be sealed Rinse residues from container with clean water but do not use disinfectants, soaps, or treat in any other way. B. Pack sample in ice, refrigerate, freeze, or transfer to lab quickly. C_ Hand -delivery is most reliable way of sample transfer. D. If mailed, protect sample container with packing material such as newspaper, box or package with Wrdppillg Paper, and tape. E. Commercial sample containers and mailers are also available, Contacts: 1. A& L Eastern Agricultural Lab, ink. 7621 Whitepine Road Richmond, VA 23237 Ph: (804) 743-9401 2. Fisher Scientific Co. 3315 Winton Road Raleigh, NC 27604 Ph: (919) 876-2351 3. Polyfoam Packers Corp. 2320 S. Foster Avenue Wheeling, IL 60090 Ph: (312) 39"110 4. NASCO 901 Janesville Avenue Fort Atkinson, WI 53538 Ph: (414) 563-2446 F. Private analytical labs are available, but sample analyses are costly. G. The NCDA provides this service for North Carolina residents. L Address: North Carolina Department of Agriculture ii. Agronomic Division Plant(Waste/Solution Advisory Section Blue Ridge Road Center P. O. Box 27647 Raleigh, NC 27611 Ph: (919) 733.2655 Attu: Dr. Ray Campbell iii. Forward S4 along with the sample iv. Include the following identification information with sample: a) Livestock species (dairy swine, turkey, etc.) b) Livestock usage (swine -nursery, finishing, turkey -breeders, btvoderhouse, grower, number flocks grown on litter, etc.) c) Waste type (dairy -lot scraped manure, liquid slurry; swine -pit slurry, lagoon liquid, sludge; broiler -house litter, stockpile) v. Routine analyses performed on all samples: N, P, K, Ca, Mg, Ma, S, Fe, Mn, Zn, Cu, B vi. Additional analyses performed upon request: DM, Mo, Cd, NL Pb EMERGENCY ACTION PLAN PHONE NUMBERS � N ti • � ; r This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all.employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D: Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. December 18, 1996 e. Repair all leaks prior to restarting pumps. E: LeakaQe from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks- possible action: a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? L Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone - - . After hours, emergency number: 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves properly or enters surface waters, call local EMS Phone number - c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , local SWCD office phone number and local MRCS office for advice/technical assistance phone number - - 4. If none of the above works call 911 or the Sheriff s Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off site damaee_ a. Contractors Name: C &kkd I 'rn MR w4. - L b. Contractors Address: Zia IMC -Si-- c- Contractors Phone: 9 10 - 2 December 18, 1996 6: Contact the technical specialist who certified the Lagoon (MRCS, Consulting Engineer, etc.) a. Name: k c4 b. Phone:_ CI i A - 3 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 3 December 18, 1996 Source Cause BMPs to Minimize Oddr Site Specific Practices to End of drainpipes at x Agitation during wastewater 0 Extend discharge point of pipes underneath + lagoon conveyance lagoon liquid level Lagoon surfaces i Volatile gas emissions; 0 Proper lagoon liquid capacity; Biological mixing; 0 Correct lagoon startup procedures; Agitation Cl Minimum surface area -to -volume ratio; 0 Minimum agitation when.pumping; 0 Mechanical aeration; C1 Proven biological additives Irrigation sprinkler . High pressure agitation; Cl Irrigate on dry days with little or no wind; nozzles • Wind drift 0 Minimum recommended operating pressure; 0 Pump intake near lagoon liquid surface; Cl Pump from second -stage lagoon Storage tank or basin • Partial microbial decomposition; C1 Bottom or midlevel loading; surface . Mixin while frllin • O k g g l an covers, • Agitation when emptying 0 Basin surface mats of solids; 0 Proven biological additives or oxidants Settling basin surface • Partial microbial decomposition; 0 Extend drainpipe outlets underneath liquid * Mixing while filling; level; Agitation when emptying . ' Removo settled solids regularly Manure, slurry or sludge • Agitation when spreading; O ., Soil injection of slurry/sludges; spreader outlets . Volatile gas emissions ... , 0 • • Wash residual manure from spreader after use; C1 Proven biological additives or oxidants Uncovered manure, • Volatile gas emissions while 0 Soil injection of slurry/sludges slurry or sludge on field drying 0 Soil incorporation within 48 hrs.; surfaces 0 • Spread in thin uniform layers for rapid drying; O Proven biological additives or oxidants Dead animals • Carcass decomposition 0 Proper disposition of carcasses Dead animal disposal • Carcass decomposition CI Complete covering of carcasses in burial pits, pits 0 Proper location/construction of disposal pits Incinerators • Incomplete combustion 0 Secondary stack burners AP " �C - November 11, 1996, Page 4 71) Insect Control Checklist for Animal Operations Source Cause SMPs to Control Insects Site Specific Practices 10 Li uid Systems Flush Gutters • Accumulation of solids Cl Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. Cl Remove bridging of accumulated solids at discharge Lagoons and Pits • Crusted Solids Cl Maintain lagoons. settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 - 8 inches over more than 30% of surface. Excessive Vegetative • Decaying vegetation 0 Maintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along watees edge on impoundment's perimeter. Dry Systems Feeders • Feed Spillage 0 Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. CI Cleanup spillage on a routine basis (e.g., 7 -10 day Interval during summer; 15.30 day interval durins winter). CI Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewers grain and similar high moisture grain products). C1 Inspect for and remove or break up accumulated „ solids in filter strips around feed storage as needed. AM— - November 11, 1996, Page 1 Mortality Management Methods (check which method(s) are being implemented) D Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial _must be at least 300 feet from any flowing stream or public body of water. ❑ Rendering at a rendering plant licensed under G.S. I06-168.7 ❑ Complete incineration ❑ in the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture C3 Any method which in the professional opinion of the State Veterinarian would -,make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) December 18, 1996 Michael F. Easley, Governor WAr�9p� olii� -I( July 1, 2007 Murphy -Brown, LLC 7575 PO Box 856 Warsaw, NC 28398 Wiliam G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality JEAN 2 7 2227 Subject: Certificate of Coverage No. AWS780011 7575 Animal Waste Management System Robeson County Dear Murphy -Brown, LLC: In accordance with your application received on 1 l -Jun-07, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Murphy -Brown, LLC, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the 7575, located in Robeson County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 0 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 1200 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition 1II.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please R careful attention to the record keeping and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 internet: www.ncwatcrquality.ore Location: 2728 Capital Boulevard Raleigh, NC 27604 An Equal Opportunity/Affirmative Action Employer- 50% Recyde(00°,6 Post Consumer Paper Telephone: Fax 1: Fax 2: Customer Service: OOE Nk Carolina )Vatffra(ly (919) 733-M1 (919) 7t5-0588 (919)715-6048 (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .011 l(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, d for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Robeson County Health Department Robeson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS780011 Murphy -Brown, LLC 12/20/2005 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28396 -NUTRIENT UTILIZATION PLAN Grower(s): Farm Name: Murphy -Brawn Farm 5575 Cum) County: Robeson Farm Capacity: Farrow to Wean 0 Farrow to Feeder Farrow to Finish 1200 Wean to Feeder Feeder to Finish 0 Storage Structure: Anaerobic I Storage Period: Application Method: >180 days Irrigation _agoon RECEI EV D MAY 0 8 ZOOS DEVR-FAME LLEREGiONAI.OFRCE The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff.to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type- Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gal Ions, ff, tons, etc.): Capacity Type Waste Produced per Animal. Total Farrow to Wean 3212 gal/yr gal/yr Farrow to Feeder 4015 gal/yr galtyr 1200 Farrow to Finish 10585 gal/yr 12,702,000 galtyr Wean to Feeder 223 gal/yr galtyr Feeder to Finish 986 gal/yr gal/yr Total 12,702,000 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity__Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 lbstyr Ibs/yr Farrow to Feeder 6.5 Ibs/yr lbstyr 1200 Farrow to Finish 26 Ibs/yr 31,200 lbstyr Wean to Feeder 0.48 Ibs/yr lbstyr Feeder to Finish 2.3 Ibs/yr lbstyr Total 31,200 lbstyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 130.16 Total N Required 1st Year. 40377.78 Total N Required 2nd Year: 41959.82 Average Annual Nitrogen Requirement of Crops: 41,168.80 Total Nitrogen Produced by Farm: 31,200.00 Nitrogen Balance for Crops: (9,968.80) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 Reception Area Spocificatlons Tract Field Irrigated Soil 1st Crop Time to 1st Crap 1st Crap Lbs WAc Lbs N Total Ibs N Acres e T e Code Apply Yield lbs NIUnit Residual fAc Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs NlAc Lbs N Total Ibs N Code Apply Yield Ibs NlUnit Residual /Ac Utilized Total Lbs NfAc Total ibs N Utilized 34652 1 6.3 Norfolk C Mar,Se f, 6,5 50 0 325 2047.5 L Ss '1 1 50 0 50 315 375 2362.5 2 5.79 Norfolk C Mar. -Sept. 6.5 50 0 325 1881.75 L Sep, -April 1 50 0 50 289.5 375 2171.25 3 5.64 Norldk C Mar. -See[, 6,5 50 0 325 1833 L Sep, -April 1 50 0 50 282 375 2116 4 5.57 Noridk C Mar, -Sept. 6.5 50 0 325 1810.25 L Sep. -April 1 50 0 50 278.5 375 2088.75 5 5.68 Norfolk C Mar, -Sept. 5.5 50 0 325 1846 L Se rii 1 50 0 50 284 375 2130 5 5.91 Norfolk C Mar. -Sept.. 6.5 50 0 325 1920.75 L Se .-A ril 1 50 0 50 295.5 375 2216.25 7 6.39 Norfolk C Mar. -Sept. 6.5 50 0 325 2076.76 L Sep. -April I 1 50 0 50 319.5 375 2396.25 8 4.45 WaB C Mar. -Sept. 5.5 50 0 275 1223.75 L' Sep. -April 1 50 0 50 222.5 325 1446,25 9 4.83 WaB C Mar, -Sept, 5.5 50 0 275 1328.25 L Sep. -April 1 50 0 50 241.5 325 1569.75 10 4.17 WaB C Mar. -Sept. 5.5 50 0 275 1140,75 L Se .-A ril 1 50 0 50 208.5 325 1355.25 11 5,12 WaB C Mar. -Sept. 5.5 50 0 275 1408 1 L -Sep.-April 1 50 0 50 256 325 1664 12 4.26 W813 C Mar. -Sept. 5.5 50 0 275 1171.5 1 L Se .-A riI 1 50 0 50 213 325 1384.5 8298 14 4,89 Norfolk DApril-Aug 42.0 4 0 168 821.52 1 0 0 168 821.52 15 4.79 Norfolk O APr1lAUq 42.0 4 0 1 168 804.72 1 0 0 1 168 804.72 16 2.96 Norfolk O dl-Au 42.0. 4 0 168 497.28 0 0 168 497,28 17A 4.03 Norfolk O Apfil-Aug 42.0 4 0 168 677.04 N Sep. -April 50 2.4 15 129 519.B7 297 1196.91 17B 2.7 WaB O Aphl-Aug 28.0 4 0 112 302.4 N $ep.-April 40 2.4 15 81 218.7 193 521.1 18A 5,09 Norfolk O AI -Aug 42.0 4 0 168 855.12 N Se ,- ril 60 2.4 15 129 656,61 297 1511,73 18B 2.26 WaS O Apni-Auq 28.0 4 0 112 253.12 N Se .-A riI 40 2A 15 81 183.06 193 436,18 19A 5,04 Norfolk O A riI-Au 42.0 4 0 168 846.72 N Sep. -April 60 2.4 15 129 650.16 297 1496.88 19B 1.78 WaB O Apdl-Aug 28A 4 0 112 199.36 N Se :Aril 40 2A 15 81 144.18 193 343.54 20 5.95 Norfolk O Apdl-Avg 42.0 4 0 168 899.E N SepApril 60 2A 15 129 767.65 297 1767.15 21 3.82 Norfolk OApril-Au 42,0 4 0 168 641.76 N Sep. -April: 60 2A 15 129 492.78 297 1134.54 34652 subs 3,47 Norfolk C Mar. -Sept. 6.5 50 0 325 1127.75 L Se .-R N 1 50 0 50 173.5 375 1301.25 sub2 3,82 WaB C Mar, -Sept. 5.5 50 0 275 1050,5 L Sep. -April 1 50 0 50 191 325 1241.5 sub3 2,61 WaB C Mar. -Sept. 5.5 50 0 275 717,75 L Sep. -April 1 50 0 50 130.5 325 848.25 8298 sub4 2 Norfolk OApril-Au 42.0 4 0 168 336 0 0 168 336 subs 10,84 Norfolk O Apn1-Auq 1 42.0 4 0 i68 1821A2 N Sep. -April 60 2.4 15 129 1398.36 297 3219.48 Totals. 130.16 31646.01 8731.77 40377.78 3(a) or 8 Reception Area Specifications Tract Fluid Irrigated Sail list Crop Time to 15t Crop list Crop Lbs N/Ac Lbs N Total Ibs N Acroa e TV130 Coda Apply Yield Ibs N/Unit Residual tAc Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs NfAc Lbs N Total The N Code Apply Yield Ibs NlUnit Residual fAc Utilized Total Lbs NfAc Total Ibs N Utilized 34652 1 6.3 Norfolk C Mar. -Sept. 6.5 50 0 325 2047.5 L Se .- riI 1 50 0 50 315 375 2362.5 2 5.79 Norfolk C Mar. -Se 6.5 50 0 325 1881.75 L Se .-A HI 1 50 0 50 269.5 375 2171.25 3 5.64 Norfotk C Mar, -Sept. 6.5 50 0 325 1833 L Se ,-A Hi 1 50 0 50 282 375 2115 4 5,57 Norfolk C Mar. -Sept. 6.5 50 0 325 1810.25 L So .-A HI 1 50 0 50 278.5 375 2088.75 5 5,68 Norio* C Mar. -Sept. 6.5 50 0 325 1846 L Se .-A riI 1 50 0 50 284 375 2130 6 5.91 Norfolk C Mar. -Sept. 6.5 50 0 325 1920,76 L Se .-A riI 1 50 0 50 295.5 375 2216.25 7 6.39 Norfolk C Mar. -Sept. 6.5 50 0 325 2076.75 L Sep. -April 1 50 0 50 319,5 375 2396.25 8 4.45 WaB C Mar. -Sept. 5.5 50 0 275 1223.75 L Sep.-ApHl 1 50 0 50 222.5 325 1446.25 9 4,83 WaB C Mar. -Sept. 5.6 50 0 275 1328.25 L Sep.-Apal 1 50 0 50 241.5 325 1669.75 10 4J7 WaB C Mar. -Sept. 5.5 50 0 275 1146.75 L Se .-A riI 1 50 0 50 208.5 325 1355.25 11 5,12 WaB C Mar. -Sept, 5,5 50 0 275 1408 L Sep.-Apdl 1 50 0 56 256 325 1664 12 4.26 WaB C Mar. -Sept, 5.5 50 0 275 1171.5 L Se riI 1 50 0 50 213 325 1384.5 8298 14 4,89 Norfok D Mar.-JUy 115,0 1.25 15 128.75 629.5875 N Sep.-Aptil 60 2.4 0 144 704.16 272.75 1333.748 15 4.79 Norfolk D Mar.-Ju 11&0 1.25 15 128.75 616.7126 N Se .- riI 60 2.4 0 144 689.76 272,75 1306.473 16 2.96 Norfolk D Mar.-Ju 115.0 1.25 15 128.75 381.1 N Se .-A ril 60 2.4 0 144 426.24 272.75 807.34 17A 4.03 Norfolk O April -Aug 4200 4 0 168 677,04 N Se .-A nl 60 2.4 15 129 519.87 297 1196.91 17B 2.7 WaB O n[Auq 8.0 4 0 112 302.4 N Se .-A ril 40 2.4 15 81 218.7 193 521.1 18A 5.09 Norfolk OApril-Aug 42.0 4 a 168 855.12 N Se .-A HI 60 2.4 15 129 656.61 297 1511.73 188 2,26 WaB O Apnt-Auo 28.0 4 1 0 112 1 253.12 N Se - ril 40 2.4 15 81 183,06 193 436.18 19A 5.04 Norfolk O Apol-Aug 4200 4 0 168 1 846.72 N Sep.-ADMI 60 2.4 15 129 650.16 297 1496.88 19B 1.78 WaB O Apdl.Auq 28.0 4 0 112 199.36 N Se .- HI 40 2.4 15 81 144.18 193 343.54 20 595 Norfolk OApril-Au 42.0 4 0 168 999.6 N Sep. -April 60 2A 15 129 767.55 297 1767.15 21 3.82 Norfolk O Lril-Auq 4200 4 0 158 641.76 N Se - 1 60 2.4 15 129 492.78 297 1134.54 34652 subl 3A7 Norfolk C Mar. -Sept. 6.5 50 0 325 1127.75 L Se : ril 1 50 0 50 173.5 375 1301.25 sub2 3,82 WaB I C Mar. -Sept. 5.5 50 0 275 1050.5 L Sep. -April 1 50 0 50 1 191 325 1241.5 sub3 2,61 WaB C Mar. -Sept. 5.5 50 0 275 717.75 L Se ,-A riI 1 50 0 50 130.5 325 848.25 8298 sub4 2 Norfolk O Apnl-Auq 4 0 168 336 N Se ,-A HI 60 2A 15 129 258 297 594 sub5 10.84 Norfolk O Apnl-Aua 42.0 4 0 168 1821.12 N Se .-A HI 60 2A 15 129 1398.36 297 3219.48 Tatafs: 130.16 31149.69 10809.93 91959.82 3(b) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of Bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C. Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue- Grazed H Fescue - Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized / unit yield 1.6 lbs: N 1 bushel 50 lbs N / ton 50 lbs N / ton 1.25 lbs N / bushel 12 lbs N / ton 0.12 lbs N I lbs lint 50 lbs N / ton 50 lbs N / ton 1.3 lbs N / bushel 2.4 lbs N / bushel 50 lbs N / acre 50 lbs N / acre 2.5 lbs N 1 cwt 2.4 lbs N / bushel 4.0 lbs N / bushel 40 lbs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PANT/animal Farm Totall r 0 Farrow to Wean 0.84 0 Farrow to Feeder 1 1200 Farrow to Finish 4.1 4920 Wean to Feeder 0.072 0 Feeder to Finish 0.36 0 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 4920 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 24600 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 82 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 196.8 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs_ This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type _Crop inlhr * inches 34652 1 Norfolk C 0.5 1 2 Norfolk C 0.5 1 3 Norfolk C 0.5 1 4 Norfolk C 0.5 1 5 Norfolk C 0.5 1 6 Norfolk C 0.5 1 7 Norfolk C 0.5 1 8 WaB C 0.6 1 9 WaB C 0.6 1 10 WaB C 0.6 1 11 WaB C 0.6 1 12 WaB C 0.6 1 8298 14 Norfolk O 0.5 1 15 Norfolk O 0.5 1 16 Norfolk O 0.5 1 17A Norfolk O 0.5 1 17B WaB O 0.6 1 18A Norfolk O 0.5 1 18B WaB O 0.6 1 19A Norfolk O 0.5 1 19B WaB O 0.6 1 20 Norfolk O 0.5 1 21 Norfolk O 0.5 1 34652 subl Norfolk C 0.5 1 sub2 WaB C 0.6 1 sub3 WaB C 0.6 1 8298 sub4 Norfolk O 0.5 1 subs Norfolk O 0.5 1 6of8 Additional Comments: Subfields indicate areas that will be applied to using an aerway applicator. All land must be cut for hay. 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Farm 5575 Owner: Murphy -Brown Manager: Owner/Manager Agreement: Ilwe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the. new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown Signature: Name of Signature: (if different from owner): 4.U� ,d Aj 6fQ i r\ Name of Technical Specialist: Affiliation: Address: Telephone: Signature: C) Date VZIKJ4-' 140 Kraig Westerbeek Murphy -Brown, LLC. 2822 Hwy 2¢ West, PO Drawer 856 Warsaw. NC 28398 ate Date 8of8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. if the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 Sheetl IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Murphy -Brown Farm 5575 Address: PO Box 856 Warsaw, NC 28398 Telephone: (910) 293 3434 Table 1 - Field Specifications Approximate Maximum Useable Size Field of Field Number (acres) Soil Tvne Slaoe % CrOD(S) County: Robeson Date: 12/20/2005 Maximum Maximum Application Application per Irrigation Rate Cycle iln/hr) (inches) Comments Sheet2 TABLE 2 - Travelling Irrigation Gun Settings Make, Model and Type of Equipment: 3" and 3.7" Travellers ; Nelson 150 guns Travel Application TRAVEL LANE Wetted Nozzle Operating Operating Speed Rate Effective Effective Diameter Diameter Pressure Pressure Arc Hydrant No. fUmin in/hr. Width ft. Len th ft feet inches at Gun(psi) at reel(psi) Pattern Comments - Acres per pull 1 3.61 0.51 262 835 284 1.18 60 100 330 6.30 2 3.61 0.51 240 825 284 1.18 60 100 330 5.79 3 3.61 0.51 240 799 284 1.18 60 100 330 5.64 4 3.61 0.51 240 785 284 1.18 60 100 330 5.57 5 3.61 0.51 240 805 284 1.18 60 100 330 5.68 6 3.61 0.51 240 848 284 1.18 60 100 330 5.91 7 3.61 0.51 262 850 284 1.18 60 100 330 6.39 8 4.33 0.69 181 833 284 1.18 60 100 330 4.45 9 3.61 0.51 240 652 284 1.18 60 100 330 4.83 10 3.61 0.51 262 481 284 1.18 60 100 330 4.17 11 3.61 0.51 262 638 284 1.18 60 100 330 5.12 12 3.61 0.51 262 495 284 1.18 60 100 220 4.26 64.11 Sheets IRRIGATION SYSTEM DESIGNER Name: Kraig Westerbeek Company: Murphy - Brown Address: P.O. Box 759 Rose Hill, NC 28458 Phone: 910-289-2111 Required Documentation The following details of design and materials must accompany all irrigation designs: 1. A scale drawing of the proposed irrigation system which Includes hydrant locations, pipelines, thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainline and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required In the system 6. Manufacturers specifications for the irrigation pump, traveler and sprinkler(s). T. Manufacturer's specifications for the irrigation pipe and/or USDA-NRCS standard for IRRIGATION WATER CONVEYANCE. 8. The information required by this form are the minimum requirements. It is the responsibility of the designer to consider all relevant factors at a particular site and address them as appropriate. 9. Irrigation pipes should not be installed in lagoon or storage pond embankments without the approval of the designer. NOTE: A buffer strip of 25' or wider must be maintained between the limits of the irrigation system and all perennial streams and surface waters per NC Statutes. Sheet7 CALCULATIONS Sprinkler Specifications Sprinkler Type: Nelson 150 Nozzle Size: 1.18 inches Sprinkler Pressure: 60 psi Flowrate(GPM): 225 gpm Wetted Diameter: 284 feet *90% of manufacturer's charts Lane Spacings Desired Spacing (%): 70 % Design Spacing(feet): 198.8 *PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 200 feet Actual Spacing {%): 70 % Application Rate Application Rate =(96.3xFlowrate)1(3.1415x(.9xradius)squared) Design App. Rate = 0.42 inlhr 300 degree arc = 0.51 inlhr 220 degree arc = 0.69 in/hr 180 degree arc = 0.84 in/hr Traveller Speed Travel speed = 1.605 x Flowrate I Desired application amount x Lane Spacing Desired app. (in.) = 0.5 inches 300 degree arc = 3.61 ftlmin 220 degree arc = 4.33 ftlmin 180 degree arc = 7.22 ft/min Mainline Velocity Velocity = .408 x Flowrate 1 pipe diameter squared feet/sec.** **For buried pipelines, velocity should be below 5 feet per second Pipe size: inches Velocity= #DIVIOI ftlsec. Page 1 Sheet? Maximum Mainline Friction Loss Most distant hydrant: Total distance: feet Friction Loss is figured using HazenlWilliam's Equation Friction Doss= #DIVIO! feet1100 feet Max. Mainline toss = #DIVI01 feet or - #DIVIO! psi Total Dynamic Head Sprinkler Pressure: 60 psi Loss through traveller: psi Elevation head: psi Mainline loss: #DIVIO! psi Suction tiead and lift: psi 5% fitting loss: #DIV/O! psi TOTAL(TDH) _ #DIVIO! psi or #DIVIO! feet Horsepower Required Horsepower = Flowrate x TDH(feet) 13960 / Pump effeciency Pump Description: Pump Efficiency: % Horsepower Required: #DIVIO! Hp Thrust Blocking Thrust Block Area = Thrust 1 Soil Bearing Strength Thrust: feet Soil Bearing Strength: feet End Cap: #D!V/0! ft2 90 degree elbow: #DIVIO! ft2 Tee: #DIVIO! ft2 45 degree elbow: #DIVIO! ft2 Pipe Pressure Rating Check Pressure Rating of Pipe to be Used: psi Max. Pressure on system when running: #DIVIO! psi 70% of Pressure Rating: 0 psi If Max. Pressure on system is less than 70% of Pressure Rating, OK Net Positive Suction Head Check Page 2 Sheet? NPSHA: NPSHR: *from pump curve If NPSHA>NPSHR OK Page 3 Acreage calculations Pull No. Width Length Start Stop Total Acres 1 262 835 0.7 0.58 6.30 2 240 825 0.68 0.56 5.79 3 240 799 0.68 0.56 5.64 4 240 785 0.68 0.56 5.57 5 240 805 0.68 0.56 5.68 6 240 848 0.68 0.56 5.91 7 262 850 0.7 0.58 6.39 8 181 833 0.7 0.29 4.45 9 240 652 0.68 0.56 4.83 10 262 481 0.7 0.58 4.17 11 262 638 0.7 0.58 5.12 12 262 495 0.7 0.58 4.26 s 41.27 13.46 9.37 Farm 5575 <r © Total Field = 41.50 Ac. T Ov � 1 n Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may- result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility' -is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely, v for Alan W. Klimek, P.E. Enclosures (General Permit AWG 100000) cc: (Certificate of Coverage only for all cc's) Fayetteville Regional Office, Water Quality Section Robeson County Health Department Robeson County Soil and Water Conservation District Permit File AWS780011 NDPU Files o f W A TF9 Michael F. Easley, Governor p William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources j r Alan W. Klimek, P. E., Director y Q � Division of Water Duality Carroll's Foods Inc 7575 PO Box 759 Rose HiII NC 28458 May 1, 2003 Subject: Certificate of Coverage No. AWS780011 7575 Swine Waste Collection, Treatment, Storage and Application System Robeson County Dear Carroll's Foods Inc: On April 28, 2003, the North Carolina General Assembly ratified Senate Bill 733 which directs the Division of Water -Quality. (Division)_to.extend the expiration date of the Swine Waste Operation General Permit AWG100000. Therefore, the General Permit has been re -issued by the Division to extend the expiration date to October 1, 2004. During the period of this extension the Division will be working with all interested parties on the development of a new version of the Non -Discharge General Permit. In accordance with your application received on February 13, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Car -roll's Foods Inc, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. The issuance of this COC supercedes and terminates your previous COC Number AWS780011 which expired on April 30, 2003. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the 7575, located in Robeson County, with an animal capacity of no greater than an annual average of 1200 Farrow to Finish swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until October 1, 2004. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. AWWJ t 6MR Non -Discharge Permitting Unit Intemet httpl/h2o.enr.state.nc.us/ndpu 1617 Mail Service Center, Raleigh. NC 27699-1617 Telephone (919) 733-5083 Fax (919)715-6048 Customer Service Center Telephone 1-877-623-6748 An Equal Opportunity Action Employer 50% recycled/100% post -consumer paper Murphy -Brown, LLC 07/22/2002 P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): Farm Name: Farm Carrolls Laurinburg 7575 Kobeson Farrow to Wean Farrow to Feeder Farrow to Finish 1200 Wean to Feeder Feeder to Finish Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. f } Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste_ Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft', tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gallyr gal/yr Farrow to Feeder 4015 gal/yr gavyr 1200 Farrow to Finish 10585 gal/yr 12,702.000 gal/yr Wean to Feeder 223 gal/yr gallyr Feeder to Finish 986 gal/yr gal/yr Total 12,702,000 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity DO Nitrogen Produced per Animal Total Farrow to Wean 5.4 Ibs/yr Ibs/yr Farrow to Feeder 6.5 Ibs/yr Ibs/yr 1200 Farrow to Finish 26 Ibs/yr 31,200 Ibs/yr Wean to Feeder 0.48 Ibs/yr Ibs/yr Feeder to Finish 2.3 Ibs/yr Ibstyr Total 31,200 Ibs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total irrigated Acreage: 103 Total N Required 1st Year: 32938.78 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 32,938.78 Total Nitrogen Produced by Farm: 31,200.00 Nitrogen Balance for Crops: (1,738.78) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized 1 unit yield t 3 A Barley 1.6 lbs N 1 bushel B Hybrid Bermudagrass - Grazed 50 lbs N 1 ton C Hybrid Bermudagrass - Hay 50 lbs N I ton D Corn - Grain 1.25 lbs N 1 bushel E Corn - Silage 12 lbs N 1 ton F Cotton 0.12 lbs N 1 lbs lint G Fescue- Grazed 50 lbs N 1 ton H Fescue - Hay 50 lbs N 1 ton I Oats 1.3 lbs N 1 bushel J Rye 2.4 lbs N 1 bushel K Small Grain - Grazed 50 lbs N 1 acre L Small Grain - Hay 50 lbs N I acre M Grain Sorghum 2.5 lbs N / cwt N Wheat 2.4 lbs N / bushel O Soybean 4.0 lbs N / bushel P Pine Trees 40 lbs N I acre I yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Sptcifications PAN/animal Fans TotaVyr Farrow to Wean 0.84 Farrow to Feeder 1 1200 Farrow to Finish 4.1 4920 Wean to Feeder 0.072 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 4920 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 24600 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 82 acreas of land. If you apply the sludge to com at a rate of 125 pounds per acre, you will need 196.8 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >i80 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 Application Rate Guide - . The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inmr * inches 34652 34652 1 Norfolk C 0.5 1 8298 2 Wagram C 0.6 1 8298 1 Norfolk O 0.5 1 8298 2A Norfolk O 0.5 1 2B Wagram O 0.6 1 #REF! 6 of 8 Additional Comments: 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 7575 Owner: Carrolls Laurinburg Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in -the approved animal waste nutrient management plan for the farm named above. Itwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. J t Name of Facility Owner: Carrolls Laurinburg Signature: Date Name of Manager (if different from owner): u� Signature: 3I Z Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC. Address: _ _2822 Hwy 24 West, PO Drawer 856 Warsaw. NC 28398 Signature: Telephone: (910) 293-3434 _ Ili -km: '7 -ZZ-aZ Date 8of8 NUTRIENT UTILIZATION PLAN i REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. Y 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. r a 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 { NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 VAI 9c Sheet4 IRRIGATION SYSTEM DESIGN PARAMETERS LandownerlOperator Name: Brown's of Laurtnburg Farm 7575 Address: Laudnbutg, NC Telephone: (910) 276 0048 Table 1 - Field Specifications Approximate Maximum Useable Size Field of Field Number facres) Soil Tvoe Slone % Cronfs) County: Robeson Co. Date. 07/08/2002 Maximum Maximum Application Application per irrigation Rate Cycle fln/hr) finches] Cnrnrnents Sheet2 TABLE 2 - Travelling Irrigation Gun Settings Make, Model and Type of Equipment: 3" Travellers Field No. Travel Application TRAVEL LANE Wetted Nozzle Operating Operating and Speed Rate Effective Effective Diameter Diameter Pressure Pressure Are Hydrant No. (ftlmin) On/hr.) Width(ft.) Length(ft) (feet) (Inches) at Gun(pso at reel(psi) Pattern Comments - Acres per pull Sheet4 TABLE 4 - Irrigation System Specifications Traveling Solid Set Irrigation Gun l . ation Flow Rate of S rinlder 205 Op!rating Pressure at Pump 108.9 De ' n Precipitation Rate infi 0.34 Hose Le feet 1000 XXXXXXXX Type of S Compensation Mechanical XX)OUO= Pump T O, E ine, Electric Engine Pump Power Requirement 23.7 TABLE 5 - Thrust Block Specifications THRUST BLOCK LOCATION AREA . ft. 90 degree bend 4.94 Dead End 3.5 Tee 2.45 Gate Valve 3.5 45 degree bend 2.66 Page 1 Sheets IRRIGATION SYSTEM DESIGNER Name: Kraig Westerbeek Company: Murphy -Brown, LLC Address: PO Box 853 Warsaw, NC Phone: (910) 293 5330 Required Documentation The following details of design and materials must accompany all irrigation designs: f . A scale dra "of the proposed "gallon system which Includes hydrant locations, pipdnw thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainline and lateral pipe sues, 4. Sources and/or calculations used for determining application rates. S. Computations used to determins the size of thrust blocks end Illustrations of all thrust block configurations required in the system 6. Manufacturer's specifications for the inVatlon pump, traveler and sprtnktsr(s). 7. Manufacturer's specifications for the Irrigation pipe and/or USDA-NRCS standard for IRRIGATION WATER CONVEYANCE. S. The Information required by this form are the minimum requlremants. It Is the responsibilKy of the designer to consider all relevant factors at a particular site and address them as appropriate. 8. Irrigation pipes should not be Installed In lagoon or storage pond embankments without the approval of the designer. NOTE: A buffer strip of W or wider must be maintained between the limits of the Irrigation system and all perennial streams and surface waters per NC Statutes. sheete Narrative of irrigation System Operation This system Is designed as an addition to the existing hard hose traveller system for this farm. The acreage shown in this design is based on 'new' field criteria, as are the setbacks used, which comply with SB515. Care should be taken when irrigating adjacent to the public ROW s to avoid accidental drift Into ROW area. This design requires that two road bores be performed to encase irrigation pipe. These bores will be 10" steel bores and wilt be installed using the jack and bore method. Proper permfts and approvals have been received for these bones. Producer Is familiar with the operation of the equipment used In this design. Sheet? f t CALCULATIONS SMMder SpecifcatiQrl„s Sprinkler Type: Nelson 150 Nozzle Size: 1.18 inches Sprinkler Pressure: 50 psi Flowrate(GPM): 205 gpm Wetted Diameter. 300 feet *based on 90% of manufacturer's table Lane Spacings Desired Spacing (96}: 70 % Design Spacing(feet): 210 feet Actual Spacing (feet): 220 feet Actual Spacing (%): 73 % Application hate Application Rate =(96.3xFlowrate)1(3.1415x(.Sxradius)squared) Design App. Rate = 0.34 in/hr 300 degree are = 0.41 in/hr --. 220 degree arc = 0.56 inthr 180 degree arc = 0.69 in/hr Traveller Speed Travel speed = 1.605 x Fiowrate / Desired application amount x Lane Spacing Desired app- (in-) = 0.75 inches 300 degree arc = 1.99 ftlmin 220 degree arc = 2.39 f /min 180 degree arc = 3.99 ft/min IMi ai[! ipgyelocitx Velocity = .408 x Flowrate / pipe diameter squared feet/sec.— **Forburied pipelines, velocity should be below 5 feet per second Pipe size: 6 inches Velocity= 2.32 ft/sec. Page 1 Sheet? ftxhum Malatim EdOon LM Most distant hydrant; i 1 Total distance: 3300 feet Friction Loss is figured using HaxeMNillUm's Equation Friction Loss= 0.30 feeU100 feet Max. Mainline Loss = 10.0 feet or 4.3 psi Total Dynamic d Sprinkler Pressure: 50 psi Loss through traveller 45 psi Elevation head: 2.1 psi Mainline loss: 4.3 psi Suction head and lift: 2.3 psi 5% fitting loss: 5.2 psi TOTAL(TDH) 108.9 psi or 251.6 feet Horoower Required Horsepower = Flowrate x TDH{feet} 13960 / Pump effeciency Pump Description: Berkeley B3JQBM 1 Pump Efficiency: 55 % Horsepower Required: 23.7 Hp Theist Blocking Thrust Block Area = Thrust / Soil Bearing Strength Thrust: 4200 feet Soil Bearing Strength: 1200 feet End Cap: 3.5 ft2 90 degree elbow: 4.9 f12 Tee: 2.5 ft2 45 degree elbow. 2.7 ft2 Plot Pressure Rating Check Pressure Rating of Pipe to be Used: 200 psi Max. Pressure on system when running: 108.9 psi 70% of Pressure Rating: 140 psi If Max. Pressure on system Is less than 70% of Pressure Rating, OK Net Positive Suction Head Check Page 2 ShM7 NPSHA: 21 NPSHR: 6 'from pump curve !# NPSHA>NPSHR OK Page 3 Sheets Page 1 the" Ott. ir al estate of North Carolina Department of Environment and Natural Resources Fayetteville Regional Office Michael F. Easley, Governor William G. Ross, Secretary Division of Soil & Water Conservation September 8, 2004 Mr. Kraig Westerbeek PO Box 759 Rose Hill, North Carolina 28458 SUBJECT: Operation Review Notice of Referral for Farm 7575 Facility Number 78-11 Robeson County Dear Mr. Westerbeek, .V-.�-Iv NCDENR NORTH GIROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RFsouRCEs / 0/&/t, 1( On August 26, 2004, an operation review was conducted of Farm 7575, facility number 78-11, in Robeson County. This review, undertaken in accordance with G.S. 143-215.1 OD, is one of two routine site visits scheduled for all subject animal operations in 2004. Staff from the Division of Water Quality will conduct a separate compliance inspection. During the operation review, the following item was noted: On pull #8 (4.70 acres) small grain crop — 89.3 pounds of nitrogen was applied. The waste plan only allows 50 pounds per acre. t �9 It was for this reason that your operation was referred to the Division of Water Quality for further investigation. G.S. 143-215.10E requires staff from the Division of Soil and Water Conservation to notify the Division of Water Quality and the ownerloperator of these observed violations. A copy of the operation review report is enclosed for your information. Site findings and recommended corrective actions as discussed are noted in the comment sections. 225 Green Street, Suite 714 / Systel Bid. Fayetteville, North Carolina 28301-5043 Telephone 910-486-1541 FAX 910-486-0707 An Equal Opportunity Affirmative Action Employer Mr. Kraig Westerbeek September 8, 2004 Page 2 Please remember that in order for your facility to remain in compliance with environmental regulations, animal waste cannot be discharged into the waters of the State, and the animal waste collection, treatment, storage and disposal systems must be properly maintained and operated under the responsible charge of a certified operator. On behalf of the Division of Soil and Water Conservation, I appreciate your cooperation with this operation review. Please do not hesitate to contact me at 910-486-1541 if you have any questions, concerns or need additional information. Sincerely, Trent Allen Environmental Engineer cc: Art Barnhardt, Division of Water Quality Dana Ashford, Robeson Soil & Water Conservation District Carroll Pierce, Division of Soil & Water Conservation 225 Green Street, Suite 7141 Systel Bid. Fayetteville, North Carolina 28301-5043 Telephone 910-486-1541 FAX 910-486-0707 An Equal Opportunity Affirmative Action Employer Technical Assistance Site Visit Report - • Division of Soil and Water Conservation O Natural Resources Conservation Service O Soil and Water Conservation District O Other... Facility Number 78 - 11 bate: 126104 Time: 1 2:00 Time On Farm: 75 FRO Farm Name 7575 County Robeson Mailing Address PO Box 759 Rose Hill NC Onsite Representative Jerry Trier Integrator Murphy Brown Type Of Visit ® Operation Review ❑ Compliance Inspection (pilot only) ❑ Technical Assistance ❑ Confirmation for Removal ❑ No Animals -Date Last Operated: ❑ Operating below threshold IN Swine ❑ Poultry ❑ Cattle ❑ Horse Phone: 910-293-3434 Purpose Of Visit OO Routine O Response to DWQ/DENR referral O Response to DSWC/SWCD referral O Response to complaint/local referral O Requested by producer/integrator O Follow-up O Emergency O Other... Design Current Design Current Capacity Population Capacity Population ❑ Layer ❑ Non -Layer ❑Wean to Feeder ❑ Feeder to Finish ❑Farrow to Wean ❑ Farrow to Feeder ® Farrow to Finish 1200 ❑ Gilts ❑ Boars ❑ Dairy ❑ Non -Dairy ❑ Other GENERAL QUESTIONS: 1 _ Is waste discharging from any part of the operation and reaching surface waters or wetlands? 2. Is there evidence of a past waste discharge from any part of the operation that waste reached surface waters or wetlands? 3. Does any problem pose an immediate threat to the integrity of the waste structure (large trees, seepage, severe erosion, etc.)? 4. Is there evidence of nitrogen over application, hydraulic overloading or excessive ponding requiring DWQ notification? 5. Is there evidence of improper dead animal disposal that poses a threat to the environment and/or public health? 6. Is the waste level within the structural freeboard elevation range for any waste structure? 28458 ❑ yes ® no ❑ yes ® no ❑ yes ® no ®yes ❑no ❑ yes ® no ❑ yes ®no Structure1 Structure 2 Structure 3 Structure 4 Structure 5 Identifier Level (inches) 40 CROP TYPES Coastal Bermuda -hay mall grain overseed I hoybeans heat SPRAYFIELD SOIL TYPES NoA WaB 7. What type of technical assistance does the onsite representative feel is needed? (list in comment section) 1 03/10/03 ❑ Dairy ❑ Non -Dairy ❑ Other GENERAL QUESTIONS: 1 _ Is waste discharging from any part of the operation and reaching surface waters or wetlands? 2. Is there evidence of a past waste discharge from any part of the operation that waste reached surface waters or wetlands? 3. Does any problem pose an immediate threat to the integrity of the waste structure (large trees, seepage, severe erosion, etc.)? 4. Is there evidence of nitrogen over application, hydraulic overloading or excessive ponding requiring DWQ notification? 5. Is there evidence of improper dead animal disposal that poses a threat to the environment and/or public health? 6. Is the waste level within the structural freeboard elevation range for any waste structure? 28458 ❑ yes ® no ❑ yes ® no ❑ yes ® no ®yes ❑no ❑ yes ® no ❑ yes ®no Structure1 Structure 2 Structure 3 Structure 4 Structure 5 Identifier Level (inches) 40 CROP TYPES Coastal Bermuda -hay mall grain overseed I hoybeans heat SPRAYFIELD SOIL TYPES NoA WaB 7. What type of technical assistance does the onsite representative feel is needed? (list in comment section) 1 03/10/03 ❑ Other GENERAL QUESTIONS: 1 _ Is waste discharging from any part of the operation and reaching surface waters or wetlands? 2. Is there evidence of a past waste discharge from any part of the operation that waste reached surface waters or wetlands? 3. Does any problem pose an immediate threat to the integrity of the waste structure (large trees, seepage, severe erosion, etc.)? 4. Is there evidence of nitrogen over application, hydraulic overloading or excessive ponding requiring DWQ notification? 5. Is there evidence of improper dead animal disposal that poses a threat to the environment and/or public health? 6. Is the waste level within the structural freeboard elevation range for any waste structure? 28458 ❑ yes ® no ❑ yes ® no ❑ yes ® no ®yes ❑no ❑ yes ® no ❑ yes ®no Structure1 Structure 2 Structure 3 Structure 4 Structure 5 Identifier Level (inches) 40 CROP TYPES Coastal Bermuda -hay mall grain overseed I hoybeans heat SPRAYFIELD SOIL TYPES NoA WaB 7. What type of technical assistance does the onsite representative feel is needed? (list in comment section) 1 03/10/03 Facility Number 78 - 11 Date: 8/26/04 PARAMETER 0 No assistance provided/requested ❑ 8. Waste spilt leaving site TECHNICAL ASSISTANCE Needed Provided ❑ 9. Waste spill contained on site 5. Waste Plan Revision or Amendment 2 ® ❑ ❑ 10. Level in structural freeboard 26. Waste Plan Conditional Amendment ❑ ❑ ❑ 11. Level in storm storage 27. Review or Evaluate Waste Plan wlproducer ❑ ❑ ❑ 12. Waste structure integrity compromised ❑ 13. Waste structure needs maintenance 28. Forms Need (list in comment section) ❑ ❑ 29. Missing Components (list in comments) ❑ ❑ ® 14. Over application >= 10% & 10 lbs. 2H.0200 El El0 15. Over application < 10% or < 10 lbs. 30. re -certification 016. Hydraulic overloading 31. Five & Thirty day Plans of Action (PoA) ❑ ❑ 32. Irrigation record keeping assistance ❑ ❑ ❑ 17. Deficient irrigation records ❑ 18. Late/missing waste analysis 33. Organizelcomputerization of records ❑ ❑ ❑ 19. Late/missing lagoon level records 34. Sludge Evaluation ❑ ❑ ❑ 20. Late/missing soils analysis ❑ 21. Crop needs improvement 35. Sludge or Closure Plan ❑ ❑ ❑ 22. Crop inconsistent with waste plan 36. Sludge removallclosure procedures ❑ ❑ 37. Waste Structure Evaluation ❑ ❑ ❑ 23. Irrigation maintenance deficiency ❑ 24. Deficient sprayfield conditions 38. Structure Needs Improvement ❑ ❑ 39. Operation & Maintenance Improvements ❑ ❑ 40. Marker checklcalibration ❑ ❑ Regulatory Referrals 41. Site evaluation ❑ ❑ ❑ Referred to DWQ Date: 42. Irrigation Calibration ❑ ❑ ❑ Referred to NCDA Date: Irrigation design/installation ❑ ❑ ❑ Other... system Date: Date: 44. Secure irrigation information (maps, etc.) ❑ ❑ LIST IMPROVEMENTS 45. Operating improvements (pull signs, etc.) ❑ ❑ MADE BY OPERATION 46. Wettable Acre Determination ❑ ❑ 1 47. Evaluate WAD certificationlrechecks ❑ ❑ 48. Crop evaluation/recommendations ❑ ❑ 2. 49. Drainage worklevaluation ❑ ❑ 50. Land shaping, subsoiling, aeration, etc. 51. Runoff control, stormwater diversion, etc. ❑ ❑ ❑ ❑ 3 52. Buffer improvements ❑ ❑ 53. Field measurements(GPS, surveying, etc.) ❑ ❑ 4. 54. Mortality BMPs5. ❑ ❑ 55. Waste operator education (NPDES) ❑ ❑ 56. Operation & maintenance education ❑ ❑ 57. Record keeping education ❑ ❑ 6 58. Crop/forage management education ❑ ❑ 59. Soil and/or waste sampling education ❑ ❑ 03/10/03 r Facility Number Date: r 8/26104 COMMENTS: 14 - Pull #8 - small grain crop - 4.70 acres 89.3 pounds of nitrogen was applied. Only 50 pounds is allowed by the waste +� plan. This caused 39 pounds over application requiring notification to DWQ. 15- Pull #2 small grain - over applied by 9 pounds. Pull #6 small grain - over applied by 6 pounds. 16- Pull #16 applied 32,209 gals/acre. Pull #8 applied 31,431 gals/acre. Keep irrigation events under 27,154 gals/acre. Make sure to correct the Irr-2 forms to match P.A.N. rates in the waste plan. P5- Pull #8 - 4.70 acres needs to be written back into the waste plan. TECHNICAL SPECIALIST rrentAllen SIGNATURE Date Entered: 918104 Entered By: ITrent Allen 3 03/10/03 f Type of Visit 0 Compliance Inspection O Operation Review O Lagoon Evaluation Reason for Visit O Routine O Complaint • Follow up O Emergency Noification O Other ❑ Denied Access Date of Visit- Tune: '!D 51� Facility Number O NotOperational! 0 Below Threshold 0 Permitted D Certified p Conditionally Certified 0 Registered Date Last Operated or Above ThreshoId: Farm Name: -�_ S �{- . _ . _ County: Sao +fix va _ ... qbOwner Name: _ _ _ . . Phone No:yJ N- failing Address: Facility Contact: . _.. ... �___�� _ _Title: Phone No: Ito - Z'+6 faZ$ Onsite Representative: _ _ eT % e.C' _----..-.... Integrator: Certified Operator: Location of Farm: Operator Certification Number: ❑ Swine ❑ poultry ❑ Cattle ❑ Horse Latitude • �� Du Longitude • 6 Swine Wean to Feeder _ Layer er to Finish =" Non -Layer w to Wean- M Other YL w to Feeder w to Finish z Total r F` Gilts. Boars SLw PkAmmes & Scream Impacts 1- Is any discharge observed from any part of the operation? ❑ Yes ❑ No Discharge originated at: ❑ Lagoon ❑ Spray Feld ❑ Other a. If discharge is observed, was the conveyance man-made? ❑ Yes ❑ No b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) ❑ Yes ❑ No c. If discharge is observed, what is the estimated flow in galhnin? d_ Does discharge bypass a lagoon system? (If yes, notify DWQ) 2_ Is there evidence of past discharge from any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? Waste Colleetion & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? [I Spillway Stricture 1 Structure Z Structure 3 Structure 4 Structure 5 ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No Structure G Identifier. Freeboard (inches): 12112103 Con#nued Faciiity'Iwmber: g S -- Date of Inspection L lip Z1, LY1J 5. Ate there any immediate threats to the integrity of any of the structures observed? Cie/ trees, severe erosion, ❑ Yes ❑ No seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed through a waste management or 0 Yes ❑ No closure plan? (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? ❑ Yes ❑ No 8. Does any part of the waste management system other than waste structures require maintenancelimprovement? ❑ Yes ❑ No 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level ❑ Yes ❑ No elevation markings? Waste Application 10. Are there any buffers that need maintenanor/improvement? ❑ Yes ❑ No 11. Is there evidence of over application? If yes, check the appropriate box below. [I Yes [IN o ❑ Excessive Ponding ❑ PAN ❑ Hydraulic Overload ❑ Frozen Ground ❑ Copper and/or Zinc 12. Crop type 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes ❑ No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes ❑ No b) Does the facility need a wettable acre determination? ❑ Yes ❑ No c) This facility is pended for a wettable acre determination? ❑ Yes ❑ No 15. Does the receiving crop need improvement? ❑ Yes ❑ No. 16. Is there a lark of adequate waste application equipment? ❑ Yes ❑ No Odor Issues 17. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or below ❑ Yes ❑ No" liquid level of lagoon or storage pond with no agitation? 18. Are there any dead animals not disposed of properly within 24 hours? ❑ Yes ❑ No 19. Is there any evidence of wind drift during land application? (i.e. residue on neighboring vegetation, asphalt, ❑ Yes ❑ No roads, building structum, and/or public property) 20. At the time of the inspection did the facility pose an odor or air quality concern? If yes, contact a regional -❑ Yes ❑ No Air Quality representative immediately. Field Copy ❑ Final Notes Res.p". �o DSt� re�ecca� �r �aailii-ieS 1$-I0, -9i8-90 83-1`�� 78-11, a..,.dC ?$ -10 -454(o © • -t'& ree.`Z �crms , IU acre^�e 4r - Z eAA 8-a- is 1410ac, dl } 13f I -- /oy / -#'ice weKaUe a c r-e s S 2. 9 6 Lc pp. Tk I s lcc t C yJ l�-edt i._ 11�¢ Q�-� a1t cw� a� Ntt - fTc: �r AZ sa�4 tees w `t�+-c �qb AL QG-�-a:--.�:• ^mot; cry+- : `T1.� ; ter: Q at; w• rGrc.c-rb�`!s oKty we,tit asp. +o Feior.la.cy J:LOOL4 reSf of V Qo-�S 2t"'. am AA- it. �p/sAY r .; ru ,.r,..._w...1e... Reviewer/l>tor Name ��.. .� Reviewer/Inspector 5ipature: Date- »n1mz Facil 4 Number: $ j _ �- Date of Inspection i0 Required Records & Documents 21. Fail to have Certificate of Coverage & General Permit or other Permit readily available? ❑ Yes ❑ No 22. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? Oel WUP, checklists, design, maps, etc.) ❑ Yes ❑ No 23. Does record keeping need improvement? If yes, check the appropriate box below_ ❑ Yes ❑ No ❑ Waste Application ❑ Freeboard ❑ Waste Analysis ❑ Soil Sampling 24. Is facility not in compliance with any applicable setback criteria in effect at the time of design? ❑ Yes ❑ No 25. Did the facility fail to have a actively certified operator in charge? ❑ Yes ❑ No 26. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) ❑ Yes ❑ No 27. Did Reviewer/Inspector fail to discuss review/mspection with on -site representative? ❑ Yes ❑ No 28. Does facility require a follow-up visit by same agency? ❑ Yes ❑ No 29. Were any additional problems noted which- ause noncompliance of the Certified AWMP? ❑ Yes ❑ No NTPDES Peruxitted Facilities 30. Is the facility covered under a NPDES Permit? (If no, skip questions 31-35) ❑ Yes ❑ No 31. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? ❑ Yes ❑ No 32. Did the facility fail to install and maintain a rain gauge? ❑ Yes ❑ No 33. Did the facility fail to conduct an annual sludge survey? ❑ Yes ❑ No 34. Did the facility fail to calibrate waste application equipment? ❑ Yes ❑ No 35. Does record keeping for NPDES required forms need improvement? If yes, check the appropriate box below. ❑ Yes [:).No ❑ Stocking Form ❑ Crop Yield Form ❑ Rainfall ❑ Inspection After 1" Rain ❑ 120 Minute Inspections ❑ Annual Certification Form 0 No violations or deficiencies were noted during this visit. You will receive no further correspondence about this visit 3 � I � � (� t Mt r . Try �.r 3:1 a-ti,��e� ,,,•}L.a..t� a..1 �rre r ...� a� s r.ta� Q '�,.� � ro� ra..�..v�; � A r ky S rn...,+ 08 . For -V�-c c *Cr— C-rop , 't1.t {tr}a 1 P A 1J t-et- -r(% • S ;��d ;s gas ]b NIaG . Foy saybea,.,.s , -rem PAS is 1b6 l6 a A-cce-r��►,.� �40 -�t,a. 2r�a�-�;o,. +4re�c 5��c;F:c�...�;`.�s , -fie. +e�l,...,c;c�.�. rO,.te. - tas It,joc. ♦n t6$ L6/4-c . tIa Say�eas_ 71-e- 1 z{ l % xppL % e_A #-o P ut1 #� $ woo lA I e, tv a1�av�e� i K -tom wu-Sj�c VICE - , 'R-Q I RJR Z r e C_&,A S w Cr-c_ 'A I a va6 t"tt �o r �wie+rJ ✓ 1011S1ot( p(L &-qv �a� } �Ilc'. Tr:e r sS•a S�ed� -i .f �;c[cR Q� wa S v+�a.+�cte� at- .i"p 40 �k 7_1y5-10 ( - f _ rece, v-cA t]Ow, +rf. s Acl pLo. f9 / t 1 G e ( `t[ P/i tJ AA10-t4 a, , ce- { rra,,.1 2QO 1s 2 v.e.r-& t; taf: of PAN 61 oK1 .1 16 6 /ac- i yet W 3 Ib 1 OLC- TL4,e -tte 6. d.t FaciiitY Number: 83 — Date of Inspection 4o b O Reauired Records & Documents 21. Fail to have Certificate of Coverage & General Permit or other Permit readily available? ❑ Yes ❑ No 22. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (se/ WUP, checklists, design, maps, etc.) ❑ Yes ❑ No 23_ Does record keeping need improvement? If yes, check the appropriate box below. ❑ Yes ❑ No ❑ Waste Application ❑ Freeboard ❑ Waste Analysis ❑ Soil Sampling 24. Is facility not in compliance with any applicable setback criteria in effect at the time of design? ❑ Yes ❑ No 25. Did the facility fail to have a actively certified operator in charge? ❑ Yes ❑ No 26. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) ❑ Yes ❑ No 27. Did Reviewer/Inspector fail to discuss review/inspection with on -site representative? ❑ Yes ❑ No 28. Does facility require a follow-up visit by same agency? ❑ Yes ❑ No 24. Were any additional problmns noted which cause noncompliance of the Certified AWMP? ❑ Yes ❑ No NPDES Permitted Facilities 30. Is the facility covered under a NPDES Permit? (If no, skip questions 31-35) ❑ Yes ❑ No 31. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? ❑ Yes ❑ No 32. Did the facility fail to install and maintain a rain gauge? ❑ Yes ❑ No 33. Did the facility fail to conduct an annual sludge survey? ❑ Yes ❑ No 34. Did the facility fail to calibrate waste application equipment? ❑ Yes ❑ No 35. Does record keeping for NPDES required farms need improvement? If yes, check the appropriate box below. ❑ Yes ❑ No ❑ Stocking Form ❑ Crop Yield Form ❑ Rainfall ❑ inspection After 1 " Rain ❑ 120 Minute Inspections ❑ Annual Certification Form 10 No violations or deficiencies were noted daring this visit. You will receive no frrrther correspondence about this visit. Mr. T'�r: e-r AiA -K-e- T94L-2 c,-. A ✓ T1� jJ6J �or• wi-K1 i,,,,., +b I I7- ��rw/• vs:•ra�a•� e-orre4t- wgLsk -c"(e;tAl OJes of C1i► 1 S .fi D� < of tr"`. 5-14. 1 ra. n , For 4rvvLs numbareA q$-l0 `rI570, as-m C co'P:e.s of irt��cti�,`c,,� ��ca�ls A'.j- -jdS4- P4a.AAs 0--A wws�e a •tip t � SeS -6 e adtoQ me ss s Q WQ G`o - o U A - ge v% e-4-F Faye-%e4il[e NC 26 SO3 -Soy 3 I2./I2N3 ► k 4 W A Michael F. Easley, Governor 0� 9 QG William G. Ross Jr., Secretary O� 7 North Carolina Department of Environment and Natural Resources r Alan W. Klimek, P.E. Director Q Division of Water Quality October 15, 2004 RECEIVED Carroll's Foods Inc OCT 2 9 ZU04 Farm 7575 PO Box 759 Rose Hill NC 28458 DENR-FAYriil�11L1EREGIO1aAtOfFiCE Subject: Certificate of Coverage No. NCA278011 Farm 7575 Swine Waste Collection, Treatment, Storage and Application System Robeson County Dear Carroll's Foods Inc: In accordance with your application received on August 24, 2004, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Carroll's Foods Inc, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with NPDES General Permit NCA200000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Farm 7575, located in Robeson County, with an animal capacity of no greater than an annual average of 1200 Farrow to Finish swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until July 1, 2007, and shall hereby void Certificate of Coverage Number AWS780011 dated May 1, 2003, and shall be subject to the conditions and limitations as specified therein. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and Federal general permit it contains many new requirements in addition to most,of the conditions contained in the current State general permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record kee�g and monitorina conditions in this permit. The Devices to Automaticallv Stop Irrigation Events Form must be returned to the Division of Water Quality no later than 120_days following receipt of the Certificate of Coverage. The Animal Facility Annual Certification Form must be completed and returned to the Division of Water Quality by no later than March I st of each year. lvottttCarolin. Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Phone (919) 733-3221 Customer Service �lWaralk Internet: http://h2o,enr.state.nc_us 2728 Capital Boulevard Raleigh, NC 27604 Fax (919) 715-0588 1-877-623-6748 Fax (919) 715-6048 An Equal OpportmitylAtfirmative Action Employer— 50% Recyded110% Post Consumer Paper / R `;, w�. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual NPDES Permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection Staff may be reached at (910) 486-1541. if you need additional information concerning this COC or the General Permit, please contact J. R. Joshi at (919) 715-6698. Sincerely, for Alan W. Klimek, P.E. Enclosures (General Permit NCA200000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Robeson County Health Department Fayetteville Regional Office, Aquifer Protection Section Robeson County Soil and Water Conservation District Permit File NCA278011 APS Files Michael F. Easley, Governor O�o� W A7F9 Murphy -Brown, LLC 7575 PO Box 1139 Wallace, NC 28466 AM. 13M ow- 4FHCh William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources August 11, 2008 Subject: Sludge Compliance Requirement Change Dear Permittee: Colern H. Sullins Director Division of Water Quality In accordance with Condition III.19 of State General Permit AWG100000, your facility is required to maintain compliance regarding sludge accumulation in your animal waste treatment lagoon(s). As you know, the previous compliance limit was to have a minimum of four (4) feet of treatment depth between the designed stop pump and the average elevation of the top of the sludge blanket. This requirement was based on NRCS Standard No. 359, which was recently modified. As of July 2008, Standard No. 359 does not use the 4-foot requirement. Sludge compliance is now to be based on the sludge volume as a percentage of the total treatment volume. The revised Standard states that sludge accumulation in the permanent treatment zone must be less than 50% of the planned treatment volume. Also, there must be a minimum of 2.5 feet of liquid above the sludge at the pump intake location. If either of these conditions is not met then sludge must be removed or managed in accordance with an approved Plan of Action for Lagoon Sludge Reduction (POA). A new sludge survey worksheet has been developed to calculate sludge and treatment volumes to determine compliance. Our records indicate that you have filed a Sludge POA for one or more of the lagoons at your facility. Based on the changes to the sludge requirements in Standard No. 359, your lagoon(s) may already be in compliance without any sludge removal. Using your lagoon design (or as - built information) and current sludge survey measurements, complete the NEW sludge survey worksheet. If you have any difficulty in locating or understanding your lagoon design information, please contact your technical specialist or county Soil & Water office. Na" Carolina A1,44(rally Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Internet: www.ncwatgquuahtv.ortt Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax I: (919) 715-0588 Fax 2: (919)715-6048 An Equal OpportunitylAffrnnative Action Employer— 50% Recycled110%n Post Consumer Paper Send both sludge survey worksheets, OLD and NEW, to the address below if you feel that your lagoon(s) is in compliance and wish to withdraw your POA. Our staff will review the information and notify you of our decision. NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 If you have any questions about the new sludge requirement, sludge survey worksheet, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733- 3221. Sincerely, -,rIa &-� �- Keith Larick, Supervisor Animal Feeding Operations Unit Enclosures cc (w/o enclosures): Robeson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - AWS780011 *A MCDENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Murphy -Brown, LLC Farm 7575 PO Box 856 Warsaw, NC 28398-0856 Dear Murphy -Brown, LLC: Division of Water Quality Coleen H. Sullins Director September 12, 2011 DENR-FRO SEP [ 1 2011 DWQ Dee Freeman Secretary Subject: Certificate of Coverage No. AWS780011 Farm 7575 Swine Waste Collection, Treatment, Storage and Application System Robeson County In accordance with your September 12, 2011 request to renewal request to change operation type without exceeding the permitted steady state live weight, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Murphy -Brown., LLC, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Farm 7575, located in Robeson County, with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: Boar/Stud: Wean to Feeder: Farrow to Wean: 3927 Gilts: Farrow to Finish: Farrow to Feeder: Other: If this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. The COC shall be effective from the date of issuance until September 30, 2014, and shall hereby void Certificate of Coverage Number AWS780011 dated October 1, 2009. Pursuant to this COC, you are authorized and required to operate the system "in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Please pay careful attention to the record keeping and monitoring conditions in this permit. Record keeping forms are unchanged with this General Permit. Please continue to use the same record keeping forms. 1636 Malt Semc5 Center. kale&,,. Norm .arolina 27699-1;:3E ❑caion� 2728 Camial 3ivt.. Raieiah. Nn.* Carolina 27604 Ong 1 rnonv:9?µ_73i-3�� 1 FAX,-91�-745-6588ICustoms, Ssrvizc: 5�77-623-574E, Nort CaTolliia inse;�e¢ wvv+n•.^;tivatamuaiity.ar2 ��l€�f`���f.�L .An =cual Gaaonunati r Afnmatl .�.._.�=,—.aDye: c If your Waste Utilization Plan (WUP) has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate you will need to have a new WUP developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Per 15A NCAC 2T .0105(h) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, then an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the Animal Feeding Operations Unit for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. In accordance with Condition 11.22 of the General Permit, waste application shall cease within four (4) hours of the time that the National Weather Service issues a Hurricane Warning, Tropical Storm Warning, or a Flood Watch associated with a tropical system for the county in which the facility is located. You may find detailed watch/warning information for your county by calling the Wilmington, NC National Weather Service office at (910) 762-4289, or by visiting their website at: www.erh.noaa.-Rov/er/ilui/ This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection Staff may be reached at (910) 433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919)733-3221. Sincerely, _744� for Coleen H. Sullins Enclosure (General Permit AWGI00000) cc: (Certificate of Coverage only for all ccs) Fayetteville Regional Office, Aquifer Protection Section Robeson County Health Department Robeson County Soil and Water Conservation District APS Central Files (Permit No. AWS780011) AFO Notebooks ( r ANT NCDEN North Carolina Department of Environment and Natural Resources Beverly paves Perdue Governor Murphy_Brown, LLC `F__ PO Box 856 Warsaw, NC 28398-0856 Dear Murphy -Brown, LLC: Division of Water Quality Coleen H. Sullins Director September 12, 2011 DENR-FRCS DEC 19 M Dwo Dee Freeman Secretary Subject: Certificate of Coverage No. AWS780011 Farm 5575 Swine Waste Collection, Treatment, Storage and Application System Robeson County In accordance with your September 12, 2011 request to renewal request to change operation type without exceeding the permitted steady state live weight, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Murphy -Brown, LLC, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Farm 5575, located in Robeson County, with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: Boar/Stud: Wean to Feeder: Farrow to Wean: 3927 Gilts: Farrow to Finish: Farrow to Feeder: Other: If this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. The COC shall be effective from the date of issuance until September 30, 2014, and shall hereby void Certificate of Coverage Number AWS780011 dated October 1, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Please pav careful attention to the record keeDina and monitoring conditions in this permit. Record kpoing forms are unchanged with this General Permit. Please continue to use the same record keeping forms. 1;:36 Mail Service Genie.. Raleian, Nortn Carolina 27599403£ !,cation: 2728 Capital 5Nd., rRaleioh. North G'arohna 276(s on` _ Phone: 919- 33.32211=AX;919-71n-05B£1CustomerService:1-br7.023-674b Noi�Car01ina interner.ww ncwater,ualay= Euual i fimativ vcuo E^Nove �,�LL✓iL�F If your Waste Utilization Plan (WUP) has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate you will need to have a new WUP developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey;anyjpiroperty rights in either real or personal property. Per 1 5A NCAC 2T .0105(h) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, then an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the Animal Feeding Operations Unit for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. In accordance with Condition 11.22 of the General Permit, waste application shall cease within four (4) hours of the time that the National Weather Service issues a Hurricane Warning, Tropical Storm Warning or a Flood Watch associated with a tropical system for the county in which the facility is located. You may find detailed watch/warning information for your county by calling the Wilmington, NC National Weather Service office at (910) 762-4289, or by visiting their website at: www,erh.noaa.gov/er/ilm/ This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer- Protection Staff may be reached at (910) 433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations unit staff at (919) 733-3221. Sincerely, for Coleen H. Sullins Enclosure (General Permit AWG100000) cc: (Certificate of Coverage only for all ccs) Fayetteville.Regional Office, Aquifer Protection Section Robeson County Health Department Robeson County Soil and Water Conservation District APS Central Files (Permit No. AWS780011) AFO Notebooks 07 rove// Murphy -Brown, LLC 4/6/2009 P_0. Box 856 Warsaw, NC 28398 Grower(s): Farm Name: NUTRIENT UTILIZATION PLAN Murphy -Brown, LLC 7575 County: Robeson Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish 1200 Wean to Feeder Feeder to Finish Storage Structure: Storage Period: Application Method. Anaerobic Lagoon >180 days Irrigation RECEIVED / DENR 1 DWp Agtjbr Protection SON APR 16 '200 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2_ Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems- 1 of 8 RECEIVED AN 20 M ON-FAWKWUMMINU This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gallyr gallyr Farrow to Feeder 4015 gaVyr gallyr 1200 Farrow to Finish 10585 gaVyr 12,702,000 gallyr Wean to Feeder 223 gaVyr gal/yr Feeder to Finish 986 gaVyr gal/yr Total 12,702,000 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Ca aci Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 lbs/yr lbs/yr Farrow to Feeder 6.5 lbs/yr lbs/yr 1200 Farrow to Finish 26 lbs/yr 31,200 lbs/yr Wean to Feeder 0.48 lbs/yr lbs/yr Feeder to Finish 2.3 lbs/yr lbslyr Total 31,200 1 bs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season_ Total Irrigated Acreage: 103.01 Total N Required 1st Year: 31769.05 Total N Required 2nd Year: 33117.27 Average Annual Nitrogen Requirement of Crops: 32,443.16 Total Nitrogen Produced by Farm: 31,200.00 Nitrogen Balance for Crops: (1,243.16) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 Reception Area Specifications Traci Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs NlAc Lbs N Total Ibs N Acreage Type Code Apply Yield Ibs NlUnit Residual /Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs NJAc Lbs N Total Ibs N Code Apply Yield Ibs N1Unit Residual fAc Utilized Total Lbs NIAc Total Ibs N Utilized 34652 1 5.6 Norfolk C Mar -Se 6.5 50 325 1820 L Sept -Apr 1 50 50 280 375 2100 2 5.5 Norfolk C Mar -Sept 6.5 50 325 1787.5 L Sept -Apr 1 50 50 275 375 2062.5 3 5 Norfolk C Mar -Sept 6.5 50 325 1625 L Sept-AprSept-Apr 1 50 50 250 375 1875 4 5.5 Norfolk C Mar -Set 6.5 50 325 1787.5 L Sept-AprSept-Apr 1 50 50 275 375 2062.5 5 5.5 Norfolk C Mar -Sept 6.5 50 325 1787.5 L Sept-AprSept-Apr 1 50 50 275 375 2062.5 6 5 Norfolk C Mar -Set 6.5 50 325 1 1625 L Sept-AprSept-Apr 1 50 50 250 375 1875 7 4.6 1 Norfolk C Mar -Set 6.5 50 325 1495 L Sevt-Avr 1 50 5o 230 375 1725 9 5.6 Wa ram C Mar -Set 5.5 50 275 1540 L Sept-AprSept-Apr 1 50 1 50 280 325 1820 10 4.8 Wa rem C MarSo t 5.5 50 275 1320 L Sept -Apr 1 50 50 240 325 1560 11 3.9 Wa rem C Mar -Sept 5.5 50 275 1072.5 L Sept -Apr 1 50 50 195 325 1267.5 12 4.6 Wa ram C Mar -Sept 5.5 50 275 1265 L Sept -Apr 1 50 50 230 325 1495 13A 4.1 Wa ram C Mar -Set 5.5 50 275 1127.5 L Sept -Apr 1 50 50 205 325 1332.5 8298 14 4.89 Norfolk O r 42.0 4 168 1 821.52 0 0 168 821.52 15 4.79 Norfolk O 1 AprAug42.0 4 168 804.72 1 0 0 168 804.72 16 2.96 j Norfolk O -Au 42.0 4 168 497.28 0 0 168 497.28 17A 4.03 Norfolk O Apr. up 42.0 4 168 677.04 N Sept -Apr 60 2.4 15 129 519.87 297 1196.91 47B 2.7 Wa ram O r•A 28.0 4 112 302.4 N Se t- r 40 2.4 15 81 218.7 193 521.1 18A 5.09 Norfolk Q r• 42.0 4 168 855.12 N Se t- 60 2.4 15 129 656.61 297 1511.73 18B 2.26 Wa ram O r- 28.0 4 112 253.12 N t- 40 2.4 15 81 183.06 193 436.1B 19A 5.04 Norfolk O r-A 42.0 4 168 846.72 N 58 60 2.4 15 129 650.16 297 1496.88 19B 1.78 W ram O r-Au 28.0 4 112 199.36 N t• 40 2.4 15 81 144.18 193 343.54 20 5.95 Norfolk OApr-Aug 42.0 4 168 999.6 N Sept -Apr 60 2.4 15 1 129 767.55 1 297 1767.15 21 3.82 Norfolk OApr-Aug 42.0 4 168 641.78 N 5e - r 60 2.4 15 1 129 492.78 1 297 1134.54 431769.05 Totals., 103.01 25151.14 6617.91 3(a) of 8 Reception Area Specifications Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs NlAc Lbs N Total Ibs N Acroa e TXRe Code Apply Yield Ibs NlUnit Residual !Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs NIAc Lbs N Total lbs N Code Apply Yield Ibs NlUnit Residual lAc Utilized Total Lbs NlAc Total Ibs N Utilized 34652 1 5.6 Norfolk C Mar -Sept 6.5 50 325 1820 L S 1 50 50 280 375 2100 2 5.5 Norfolk C Mar -Sept t 6.5 50 325 1787.5 L Se r 1 50 50 275 375 2062.5 3 5 Norfolk C Mar -Sept t 6.5 50 325 1625 L Sept -Apr 1 50 50 250 375 1875 4 5.5 Norfolk C Mar -Sept t 6.5 50 325 1787.5 L Sept -Apr 1 50 50 275 375 2062.5 5 5.5 Norfolk C Mar -Sept t 6.5 50 325 1787,5 L _Sept -Apr 1 50 50 275 375 2062.5 6 5 Norfolk C MarSe t 6.5 50 325 1625 L Sept -Apr 1 50 50 250 375 1875 7 4.6 Norfolk C MarSe t 6.5 50 325 1495 L Sept -Apr 1 50 50 230 375 1725 9 5.6 Wa ram C Mar-SeptMar-Sept 5.5 50 275 1540 L Sept-AixSept-Aix 1 50 50 280 325 1820 10 4,8 Wa ram C Mar -Sept 5.5 50 275 1320 L Sept-AprSept-Apr 1 50 50 240 325 1560 11 3.9 We ram C Mar -Sept 5.5 50 275 1072.5 L 1 50 50 195 325 1267.5 12 4.6 Wa ram C May -Sept 5.5 50 275 1265 L Sept -Aix 1 50 50 230 325 1495 13A 4.1 Wa ram C Mar -Set 5.5 50 275 1127.5 L 1 50 50 205 325 1332.5 8298 14 4.88 1 Norfolk D Apr-Aun 115.0 1.25 15 128.75 629.5875 N Sept -Apr 1 60 2.4 144 1 704.16 272.75 1333.748 15 4.79 Norfolk D Aor-Auq 116.0 1 1.25 15 126.75 1 016,7126 N Sept -Apr 60 2.4 1 144 689.76 272.75 1306.413 16 2.96 Norfolk D Apr -Aug 115.0 1.25 15 128.75 381 A N Sept -Apr 60 2.4 144 426.24 272.75 807.34 17A 4.03 Norfolk O Apr-Aua 42.0 4 168 677.04 N Sept -Apr 60 2.5 15 135 544.05 303 1221.09 178 2.7 Wa ram O -Au 28.6 4 112 302A N Se - r 40 2.4 15 81 218.7 193 521.1 18A 5.09 Norfolk 0 &Qr-Auq 42.0 4 168 855.12 N Sept -Apr 60 2.4 15 129 656.61 1 297 1511.73 188 2.26 Wa ram 0 A r-Aug 28.0 4 112 253.12 N Sept -Apr 40 2.4 15 81 183.06 193 436.18 19A 5.04 Norfolk 0 Apr -Aug 42.0 4 168 846.72 N Sept-AprSept-Apr 60 2.4 15 129 650.16 297 1496.88 198 1.78 Wa ram O A r 28.0 4 1 112 199.36 Set 40 2.4 15 81 144.18 193 343.54 20 5.95 Norfolk 0 A r-A 42.0 4 168 999.6Se 1 60 2.4 15 129 767.55 297 1767.15 21 3.62 Norfolk O Apr -Aug 42.0 4 168 641.76Sept-Apr 60 2.4 f5 129 492.78 297 1134.54 ON Totals: 103.01 24655.02 8462,25 33117.27 3(b) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 lbs N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N / ton C Hybrid Bermudagrass - Hay 50 lbs N / ton D Corn - Grain 1.25 lbs N / bushel E Corn - Silage 12 lbs N / ton F Cotton 0.12 lbs N / lbs lint G Fescue- Grazed 50 lbs N 1 ton H Fescue - Hay 50 lbs N / ton I Oats 1.3 lbs N / bushel J Rye 2.4 lbs N / bushel K Small Grain - Grazed 50 lbs N 1 acre L Small Grain - Hay 50 lbs N 1 acre M Grain Sorghum 2.5 lbs N / cwt N Wheat 2.4 lbs N / bushel O Soybean 4.0 lbs N 1 bushel P Pine Trees 40 lbs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/animal Farm Tota Farrow to Wean 0.84 Farrow to Feeder 1 1200 Farrow to Finish 4.1 4920 Wean to Feeder 0.072 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 4920 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 24600 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 82 acreas of land. If you apply the sludge to com at a rate of 125 pounds per acre, you will need 196.8 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr * inches 1 Norfolk C 0.5 1 8298 2 Norfolk C 0.5 1 3 Norfolk C 0.5 1 4 Norfolk C 0.5 1 5 Norfolk C 0.5 1 6 Norfolk C 0.5 1 7 Norfolk C 0.5 1 #REF! 9 Wagram C 0.6 1 10 Wagram C 0.6 1 11 Wagram C 0.6 1 12 W agrarn C 0.6 1 13A Wagram C 0.6 1 #REF! 14 Norfolk O 0.5 1 15 Norfolk O 0.5 1 16 Norfolk O 0.5 1 17A Norfolk O 0.5 1 17B Wagram O 0.6 1 18A Norfolk O 0.5 1 18B Wagram O 0.6 1 19A Norfolk O 0.5 1 19B Wagram O 0.6 1 20 Norfolk O 0.5 1 21 Norfolk O 0.5 1 6 of 8 Additional Comments: 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 7575 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: Uwe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. Itwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: Name of Manager (if different from owner): Signature: Date Date Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: Date 8of8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips)- 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies- 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth_ The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Wasteinutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 State of North Carolina Department of Environment, Health and Natural Resources James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary November 12, 1996 Carroll's Foods Inc. 7375 PO Drawer 856 Warsaw NC 28398 SUBJECT: Operator in Charge Designation Facility: Carroll's Foods 7375 Facility ID#: 7 8-11 Robeson County Dear Farm Owner: NOV 12 1996 FAYMEViLLE PR7k OFFICE Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly, requires a certified operator for each animal waste management system that serves 250 or more swine by January 1, 1997. The owner of each animal waste management system must submit a designation form to the Technical Assistance and Certification Group which designates an Operator in Charge and is countersigned by the certified operator. The enclosed form must be submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a certified operator for your animal waste management system is a violation of 15A NCAC 2H .0224 and may result in the assessment of a civil penalty. If you have questions concerning operator training or examinations for certification, please contact your local North Carolina Cooperative Extension Service agent or our office. Examinations have been offered on an on -going basis in many counties throughout the state for the past several months and will continue to be offered through December 31, 1996. Thank you for your cooperation. If you have any questions concerning this requirement please call Beth Buffington or Barry Huneycutt of our staff at 91gn33-0026. Sincerely, J A. Preston Howard, Jr_, ector Division of Water Quality Enclosure cc: Fayetteville Regional Office Water Quality Files P.O. Box 27687. i *C FAX 919-715-3060 Raleigh, North Carolina 27611-7687 An Equal Opportunity/Affirmative ;fiction Employer Wf Voice 919-715-4100 50% recycled/104b post -consumer paper Information contained in this database is from non agency sources and is considered unconfirmed Farm Emergency Call Form Farm Number — U Farm Name Owner First Name Owner Last Name arIo s oo S Inc p Reporting p Complaint Source ILes Stutts Inches Date11-31-2000 Time Call Number Plan Due Date Date Plan Date Freeboar (? equals blank) Received Level OK Breached Q YOS Q O Freeboard Lagoonl PP7_ _ Depopulated O Yes O O Freeboard Lagoonl Overflowed O OS p O Freeboard Lagoon3 LQ Issue Q Yes O O PermissionToiPump Q Yes O O Freeboard Lagoon4 Inundated pyes p O Freeboard Lagoons Flooded Q Yes p No Freeboard Lagoon6 Pumping Equipment Q Yes p No Comments