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HomeMy WebLinkAbout780010_CORRESPONDENCE_20171231CDEN N�T611rl �Wment of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue JUN 3 0 2011 Coleen H. Sullins �- _.. . _ . Dee Freeman Governor Director Secretary DENIM-FAYETTEVILLE REGIONAL OFFICE June 27, 2011 jui�i U 4u 3 i Murphy -Brown, LLC Farm 7576 DENR-FAYETTEVILLE REGIONAL OFFICE PO Box 856 Warsaw, NC 283980856 Subject: Certificate of Coverage No. AWS780010 Farm 7576 Swine Waste Collection, Treatment, Storage and Application System Robeson County Dear Murphy -Brown, LLC: 1n accordance with your June 24, 2011 request to change operation type without increasing the permitted steady state live weight, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Murphy -Brown, LLC, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Farm 7576, located in Robeson County, with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: Boar/Stud: Wean to Feeder: Farrow to Wean: 3927 Gilts: Farrow to Finish: Farrow to Feeder: Other. 1f this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sours. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. The COC shall be effective from the date of issuance until September 30, 2014, and shall hereby void Certificate of Coverage Number AWS780010 dated Octoberl, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Please pay careful attention to the record kegpinv.and monitorine conditions in this pertnit. Record keeping forms are unchanged with this General Permit. Please continue to use the same record keeping forms. 1836 Mail Service Cents;, Raleigh, Ncr1h Carolina 27699-1636 Location. 2728 Capital B'v-.. Ralemri. North Carolina 27604 illiQ Phone: 919-733-322117n:::91q-71-055F1CustomerService:1-877-623-5746 -.n = gal v�oc�um¢y i NO�thCamlina m1s.net'vrrw.ncwateroualn.v.org f r";1 zb�F/Lit7 � If your Waste Utilization Plan (WIT) has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate you will need to have a new WUP developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Per 15A NCAC 2T .0105(h) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, then an application for renewal must be fled at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the Animal Feeding Operations Unit for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. In accordance with Condition H.22 of the General Permit, waste application shall cease within four (4) hours of the time that the National Weather Service issues a Hurricane Warning, Tropical Storm Warning, or a Flood Watch associated with a tropical system for the county in which the facility is located. You may find detailed watch/warning information for your county by calling the Wilmington, NC National Weather Service office at (910) 762-4289, or by visiting their website at: www.erh.noaa.gov/er/ilm/ This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection Staff may be reached at (910) 433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-3221. Sincerely, for Coleen H. Sullins Enclosure (General Permit AWG100000) cc: (Certificate of Coverage only for all ccs) Fayetteville Regional Office, Aquifer Protection Section Robeson County Health Department Robeson County Soil and Water Conservation District APS Central Files (Permit No. AWS780010) AFO Notebooks Murphy -Brown, LLC RECEIVED Murphy -Brown, LLC NUTRIENT U Grower(s): Farm Name: AIL 10 2009 00-FAYEliE U1HE41010L0ffla ON PLAN Murphy -Brown, LLC 5576 KoDeson Farrow to Wean Farrow to Feeder Farrow to Finish 1200 Wean to Feeder Feeder to Finish Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation P.O. Box 856 Warsaw, NC 28398 RECEIVED I DENR I DWYQ aquifer protection Se&ofi APR 0 9 2009 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year_ Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gal/yr gal/yr Farrow to Feeder 4015 gal/yr gal/yr 1200 Farrow to Finish 10585 gaVyr 12,702,000 gal/yr Wean to Feeder 223 gaVyr gal/yr Feeder to Finish 986 gaVyr gal/yr Total 12,702,000 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Capacity__Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 Ibs/yr Ibs/yr Farrow to Feeder 6.5 Ibstyr Ibs/yr 1200 Farrow to Finish 14.125 Ibs/yr 16,950 Ibs/yr Wean to Feeder 0.48 Ibs/yr Ibs/yr Feeder to Finish 2.3 Ibs/yr lbs/yr Total 16,950 Ibs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 188.36 Total N Required 1st Year: 35998.29 Total N Required 2nd Year: 52576.48 Average Annual Nitrogen Requirement of Crops: 44,287.39 Total Nitrogen Produced by Farm: 16,950.00 Nitrogen Balance for Crops: (27,337.39) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 Reception Area Specifications Tract Field Irrigated Soll 1st Crop Time to IstCrup 19tCrop LbsN/Ac Lbs N Total lbs N Acreage Type Code Apply Yield lbs N/Unit ResIdual /Ac UtIlIZ04 MMIRNT-Wil 3(a) of 8 Reception Area Specifications Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs NfAc Lbs N Total Ibs N Acreage Type Code Apply Yield Ibs NJUnit Residual fAc Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs NfAc Lbs N Total Ibs N Code Apply_ Yield Ibs NJUnIt Residual fAc Utilized Total Lbs NJAc Total Ibs N Utilized 541 1A 4.43 Wa ram C Mar -Sept 5.5 50 275 1218.25 L Sept-6pr 1 50 50 221.5 325 1439.75 1B 4.88 Wa ram C Mar -Sept 5.5 50 275 1342 L 5 r 1 50 50 244 325 1586 7A 3.9 Norfolk D Feb15-June 115.0 1.25 15 128.75 502.125 N Sept -Apt 60 2.4 144 561.6 272.75 1063,725 8A 2.96 Wa ram C Mar -Set 5.5 5o 275 814 L Sept -Apr 1 50 50 148 325 962 8B 1.81 Wa rem C Mar -Sept 5.5 50 275 497.75 L Se t- 1 50 50 90.5 1 325 588.25 9A 1.4 Norfolk C Mar -Set 6.5 50 325 455 L SeDt-Apr 1 50 50 70 375 525 9B 1.69 Norfolk C Mar -Sept 6.5 50 325 549.25 L I Sept-Avr 1 1 50 50 84.5 375 633.75 10A 1.32 McColl D Feb15•June 100.0 1.25 15 110 145.2 N Se t- r 50 2.4 120 158.4 230 303.6 10B 3.91 McColl D Feb15-June 100.0 1.25 15 110 430.1 N Sept -Apt 50 2.4 120 469.2 230 899.3 11A 1,61 McCall D Fub15-June 100.0 1.25 15 110 177.1 N Sept -Apr 50 2.4 120 193.2 230 370.3 118 1.26 McColl D Feb15-June 100.0 1.25 15 110 138.6 N Sept -Apr 50 2.4 120 151.2 230 2B9.B 12 40.57 Norfolk D Fob15.June 115.0 1.25 15 128.75 5223.388 N Sept -Apr 60 2.4 144 5842.08 272.75 11065.47 13 37.13 Norfolk D 17016-June 115.0 1.25 15 1 128.75 4780.488 N Sept -Apr 60 2.4 144 5346.72 1 272.75 10127.21 Subl 8.30 Wa ram C Mar -Sept 5.5 1 50 275 2292.5 L Sept-AprSept-Apr 1 50 1 50 415 325 2697.5 Sub8b 9B 2.47 Wa ram I C Mar -Set 5.5 50 275 679.25 L Sept-AprSept-Apr 1 50 50 123.5 325 862.75 Sub8A 9A 2.45 Wa rem I C Mar -Set 5.5 50 275 673.75 L Sept-8E 1 50 50 122.5 325 796,25 Sub1411 167 McColl D Fo015-June 100.0 1.25 15 110 403.7 N Sept -Apr 50 2.4 120 440.4 230 844.1 Sub12 33.55 Norfolk D Feb15-June 11&0 1.25 15 128.75 4319.563 N Sept-AprSept-Apr 60 2.4 144 4831.2 272.75 9150.763 Sub13 7A 27.89 Norfolk D Feb15,June 115.0 1.25 15 128.75 3590,838 N Seet-6gr 60 2.4 144 4016.16 272.75 7606.998 Sub14 3.16 Coxville N D Feb15-June 115.0 1.25 15 128.75 406.85 N Sept -Apr 55 2.4 132 417.12 260.75 1 823.97 Totals: 188.36 26629.7 23946.78 S2576.48 3(b) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue- Grazed H Fescue - Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized / unit yield 1.6 Ibs N / bushel 50 Ibs N 1 ton 50 Ibs N / ton 1.25 Ibs N / bushel 12 Ibs N / ton 0.12 Ibs N / Ibs lint 50 Ibs N / ton 50 Ibs N / ton 1.3 Ibs N / bushel 2.4 Ibs N / bushel 50 ibs N / acre 50 Ibs N / acre 2Z Ibs N / cwt 2.4 Ibs N / bushel 4.0 Ibs N / bushel 40 Ibs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/animal Farm Total r Farrow to Wean 0.84 Farrow to Feeder 1 1200 Farrow to Finish 4.1 4920 Wean to Feeder 0.072 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 4920 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 24600 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 82 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 196.8 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal_ APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr * inches Type Code 0.45 1 541 1A Wagram C 0.6 1 1 B Wagram C 0.6 1 7A Norfolk O 0.5 1 8A Wagram C 0.6 1 8B Wagram C 0.6 1 9A Norfolk C 0.5 1 9B Norfolk C 0.5 1 10A McColl O 0.65 1 10B McColl O 0.65 1 11 A McColl O 0.65 1 11 B McColl O 0.65 1 12 Norfolk O 0.5 1 13 Norfolk O 0.5 1 Sub1 Wagram C 0.6 1 Sub8b,913 Wagram C 0.6 1 Sub,8A,9A Wagram C 0.6 1 Sub10,11 McColl O 0.65 1 Sub12 Norfolk O 0.5 1 Sub13,7A Norfolk O 0.5 1 Sub14 oxville,Nol O 0.35 1 6 of 8 Additional Comments: This WUP is written based on farm pumping records. Irrigation records for 1999, 2000, and 2001 are included. The r plan is based on the 1999 waste application records. This is the highest of the three years. SUMMARY: 1999 16,949.63 Ibs. PAN 2000 16,333.34 Ibs. PAN 2001 11,863.73 Ibs. PAN All subfields are optional and will be irrigated using the Aeway. 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 5576 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: Itwe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above_ I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: Name of Manager (if different from owner): David Nordin Signature: Name of Technical Specialist: Toni W. King Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: Date Date Date 8of8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients- 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS {continued} 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. i 1 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist'. Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels_ pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 Beverly Eaves Perdue Governor r John K Ward Ward Farms, Inc 307 Londondeny Dr. Lm berton, NC 28358 f� HDH North Carolina Department of Environment and Natural Resources Division of Water Quality Coleen H. Sullins Director May 26, 2009 SUBJECT: Payment Schedule for Civil Penalty Case DV-2007-0022 Farm # 78-0024 Robeson County Dear Mr. Wain: _ Dee Freeman Secretary WY z s 20 OENR- FAYEfiIEVILLE REGIONAL Qf:RGE Tlis letter is to acknowledge receipt ofyour Check Number 7915 in the amount of$329.04 on May 26, 2009. The balance of the penalty is $3619.45, Payment of this penalty does not preclude further action by this Division for violations of the State's environmental laws. If you have any questions, please call me at (919) 715-6937. Sincerely, Vf0d Mtressa D. Garoma Armnal Feeding Operations Unit cc: AP5-Fayetteville Regional Office He # DV-2007-0022 APS Central Files AQUIFER PROTwC; ION SECTION One i9"so Mail 3enice Center, Raleigh. North Carolina 27699-1626 NofthCai-oll.lia Location: 228 Capital Boulevard, Raleigh: North Caroiina 27604 �r Phone; 919-733-3221 '�. FAX 1: 919-715-0588 FAX 2 9*-715-6048 l Customer Service 1-877-623-5748 (/�]�uy��lyJ ► �J intemet: wwu.ncwaterouality.o a Waste Management Plan Changes RECEIVED AUG p 1• 2007 ON — FAYEMMLLEREGIONAL OFACE Facility D cg— 10 Farm A&V M 55 —1(D This farms Waste Management Plan has made the following changes: VCrop changes ❑ Wetted Acres /Increased Acreage ❑ Decreased Acreage ❑ Changed Irrigation Design ❑ Change in Farm type ❑ Plan based on 3 Years On Farm Records ❑ Other Comments: Date Murphy -Brown, LLC 7/26/2007 P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): Farm Name: Farm Murphy -Brown, LLC 5576 Robeson Farrow to Wean Farrow to Feeder Farrow to Finish 1200 Wean to Feeder Feeder to Finish Storage Period: Application Method: >180 days Irrigation _agoon RECEIVED Aug: 6 1 - 2007 DEIJR-FAYEPTEVfLLE REGIONALOf RGE The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6_ To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, W, tons, etc.): Ca aci Type Waste Produced per Animal Total Farrow to Wean 3212 gallyr galtyr Farrow to Feeder 4015 gallyr gallyr 1200 Farrow to Finish 10585 gal/yr 12,702,000 gal/yr Wean to Feeder 223 gal/yr gallyr Feeder to Finish 986 gaVyr gal/yr Total 12,702,000 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 lbstyr Ibstyr Farrow to Feeder 6.5 Ibstyr ibs/yr 1200 Farrow to Finish 14.125 Ibs/yr 16,950 Ibs/yr Wean to Feeder 0.48 Ibstyr Ibslyr Feeder to Finish 2.3 Ibstyr Ibs/yr Total 16,950 Ibs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratlo of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 188.36 Total N Required 1st Year: 35998.29 Total N Required 2nd Year: 52576.48 Average Annual Nitrogen Requirement of Crops: 44,287.39 Total Nitrogen Produced by Farm: 16,950.00 Nitrogen Balance for Crops: (27,337.39) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 Reception Ist Crop Time to 1stCrop IstCrop Lb9N/Ac Lbs N Total lbs N Field Irrigated .� ° /Ac. Utilized' 4nd-Crtip-Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total Ibs N Code Apply... Yield I ba N/Unit R esidual. IAC Utilized _il _Cod _lbs _ �����o�-r•�■®mom■®��o ��■ri�����m� ®ram ��� � � � � � � �■� � �� �� �� ■ram �� ■� � r■� �� �■ 3(a) of 8 Reception Area Specifications Tract Field Irrigated Sail 1st Crop Time to 1st Crop 1st Crop Lbs NIAc Lbs N Total Ibs N Acreacre Type Code Apply Yield lbs NlUnit Residual IAc Utilized 2nd Crap Time to 2nd Crap 2nd Crop Lbs NlAc Lbs N Total Ibs N Code Apply Yield Ibs NlUnk Residual lAc Utilized Total Lbs NIAc Total Ibs N Utilized 541 1A 4.43 Wa ram C Mar -Set 5.5 50 275 1218.25 L Se t-A f 1 50 50 221.5 325 1439,75 1B 4.88 Wa ram C Mar -Set 5.5 50 275 1342 1. Sept -Apr 1 50 50 244 325 1586 7A 3.9 Norfolk D Feb15-June 115.0 1.25 15 128.75 502.125 N SePl-APr 60 2.4 144 561.6 272.75 1063.725 BA 2.96 Wa ram C Mar -Saki 5.5 50 275 814 L Se t-A r 1 50 50 148 325 962 8B 1.81 YVa ram C Mar -Set 5.5 50 275 497.75 L Sept -Apr 1 50 50 90.5 325 588.25 9A 1,4 Norfolk C Mar -Se 1 6.5 50 325 455 L Se 1-A r 1 50 50 70 375 525 98 1.69 Norfolk C Mar -Set 6.5 50 325 549.25 L Ss t-A r 1 50 50 84.5 375 633.75 10A 1.32 McCall D Feb15-June 100.0 1.25 15 110 145.2 N Sept -Apr 50 2.4 120 158.4 230 303.6 108 3.91 McColl D Feb15-June 100.0 1.25 15 1 110 430.1 N Se t-A r 50 2A 120 469.2 230K796.257 11A 1.61 McCall D Febl5-June 100.0 1.25 15 110 177.1 N Se t-A r 50 2.4 120 193.2 230 T1B 1.26 McColl D Feb15-June 100.0 1.25 15 110 138.6 N Sept -Apr 50 2.4 120 151.2 230 12 40.57 Norfolk D Feb15-June 115.0 1.25 15 128.75 5223.388 N Sept -Apr 60 2.4 144 5842.08 272.75 13 37.13 Norfolk D Feb15-June 115,0 1.25 15 126.75 4780.480 N Se t-A r 60 2.4 144 5346.72 272.75 Subl 8.30 Wa ram C Mar -Seal 5.5 50 275 2282.5 L Se t-A r 1 50 50 415 325 Sub8b 9B 2.47 Wa ram C Mar -Set 5.5 50 275 679.25 L Sept -Apr 1 50 50 123.5 325 Sub8A9A 2.45 Wa ram C Mar -Sept 5.5 50 275 673.75 L Se 1-A r 1 54 50 122.5 325 Sub10 11 3.fi7 McColl D Feb15-June 100.0 1.25 15 110 403.7 N Se t- r 50 2.4 120 440.4 230 B44.1 Sub12 33.55 Norfolk D Feb15-June 115.0 1.25 15 128.75 4319.563 N Seat -Apr 60 2.4 144 4831.2 272.75 9150.763 Sub13 7A 27.89 Norfolk D Feb15-June 115.0 1.25 15 t28.75 3590.838 N Sept -Apr BO 2.4 144 4016.16 272.75 7606.998 Sub14 3.16 Coxvllle No D Feb15-June 115.0 1.25 15 128.75 1 406.85 N Sept -Apr 55 2.4 1 132 417.12 260.75 823.97 Totals: 186.36 28629.7 23945.78 52578.I8 3(b) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Com - Grain E Com - Silage F Cotton G Fescue- Grazed H Fescue- Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized 1 unit yield 1.6 Ibs N 1 bushel 50 Ibs N 1 ton 50 Ibs N I ton 1.25 Ibs N / bushel 12 Ibs N 1 ton 0.12 Ibs N 1 Ibs lint 50 Ibs N / ton 50 Ibs N 1 ton 1.3 Ibs N 1 bushel 2.4 Ibs N 1 bushel 50 Ibs N 1 acre 50 Ibs N 1 acre 2.5 Ibs N / cwt 2.4 Ibs N 1 bushel 4.0 lbs N 1 bushel 40 Ibs N 1 acre 1 yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/animal Farm Total/ r Farrow to Wean 0.84 Farrow to Feeder 1 1200 Farrow to Finish 4.1 4920 Wean to Feeder 0.072 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 4920 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 24600 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 82 acreas of land. If you apply the sludge to com at a rate of 125 pounds per acre, you will need 196.8 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr * Inches Type Code 0.45 1 541 1A Wagram C 0.6 1 1B Wagram C 0.6 i 7A Norfolk O 0.5 1 8A Wagram C 0.6 1 813 Wagram C 0.6 1 9A Norfolk C 0.5 1 9B Norfolk C 0.5 1 10A McColl O 0.65 1 106 McColl O 0.65 1 11A McColl O 0.65 1 11 B McColl O 0.65 1 12 Norfolk O 0.5 1 13 Norfolk O 0.5 1 Subl Wagram C 0.6 1 Sub8b,913 Wagram C 0.6 1 Sub,8A,9A Wagram C 0.6 1 Sub10,11 McCall O 0.65 1 Sub12 Norfolk O 0.5 1 Sub 13,7A Norfolk O 0.5 1 Sub14 3oxville,Nol O 0.35 1 6of8 Additional Comments: This WUP is written based on farm pumping records. Irrigation records for 1999, 2000, and 2001 are included. The F plan is based on the 1999 waste application records. This is the highest of the three years. SUMMARY: 1999 16,949.63 lbs. PAN 2000 16,333.34 lbs. PAN 2001 11,863.73 Ibs. PAN All subfields are tional and will be irrigated using the Aeway. 7 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 5576 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Signature: Murphy -Brown, LLC Name of Manager (if different from owner): Signature: David Nordin Date -cam Date Name of Technical Specialist: Toni W. King Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer_ 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: �-3 Date 8of8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, MRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application_ No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or, forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc_, shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 o�oF W A rFgOG Michael F. Easley, Governor William G. Ross Jr., Secrctary 7� North Carolina Department of Environment and Natural Resources Q Col= H. Sullins, Director Division of Water Quality July 1, 2007 ; Murphy -Brown, LLC 7576 .SUN 2 7 217 PO Box 856 Warsaw, NC 28398 Subject: Certificate of Coverage No. AWS780010 7576 Animal Waste Management System Robeson County Dear Murphy -Brown, LLC: In accordance with your application received on II-Jun-07, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Murphy -Brown, LLC, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the 7576, located in Robeson County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 0 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 1200 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The-COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition 111.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please paw' careful attention to the record kegpiniz and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwaterquality-org Location: 2728 Capital Boulevard An Equal OpportunilylAffinnative Aclion Employer— 50% Recycdedli^ Post Consumer Paper N,��OnCarolina Raleigh, NC 2 7699-163 6 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919)715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (9I 9) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Robeson County Health Department Robeson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS780010 Murphy -Brown, LLC Grower(s): Farm Name: 11 /18/2005 NUTRIENT UTILIZATION PLAN Murphy -Brown, 5576 County: Robeson Farm Capaci : Farrow to Wean Farrow to Feeder Farrow to Finish 1200 Wean to Feeder Feeder to Finish Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation P.D. Box 856 Warsaw, NC 28398 JAN 0 5 2007 DENS -FAYETiT:1r11_LE REGIONAL OFRCE 1*0TF ,11oN SECTION DEC 2 7 20% The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen'as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis r`nade, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, W, tons, etc_): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gaVyr gaVyr Farrow to Feeder 4015 gal/yr gaUyr 1200 Farrow to Finish 10585 gal/yr 12,702,000 gaVyr Wean to Feeder 223 gal/yr gal/yr Feeder to Finish 986 gal/yr gal/yr Total 12,702.000 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 lbs/yr lbs/yr Farrow to Feeder 6.5 lbs/yr lbs/yr 1200 Farrow to Finish 14.125 lbs/yr 16,950 lbs/yr Wean to Feeder 0.48 lbs/yr lbs/yr Feeder to Finish 2.3 lbs/yr lbs/yr Total 16,950 I bslyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 106.87 Total N Required 1st Year: 21468.55 Total N Required 2nd Year: 30016.15 Average Annual Nitrogen Requirement of Crops: 25,742.35 Total Nitrogen Produced by Farm: 16,950.00 Nitrogen Balance for Crops: (8,792.35) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 iReception Area Specifications Tract Field Irrigated Soil 15t Crop Time to let Crop Ist Crop Lbs NIAc Lbs N Total lbs N' Acreage Type Code Apply--- Yield lbsN/Unit Residual Ac Utilized 2nd Crop Tfma to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Tatal lbs Code _Apply_ Yield �� � �� �� ■� �� � �� �� ■■�� � � �■� � �� ■war �� ■■� �� ■�� � 106.87 20205.05 3(a) of 8 SpecificationsReception Area IrrigatedTrai:t Field Acreage Type Code Apply_____ Yield lbs NIUnit Residual Ac Utilized M.— PPM� a�- _ �o■�c��mo�s®mom®�o�oo���®�■ �■ �� �� �� � �■� ■■�� �� �� �� �� ■ter �� �■� �� �■■■�� � ��■ � �� ■■�■ �� ■■�■ ■■�� �� �■ ■ram � � � � �M � � �� � � � � �� ,.: 3(b) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue- Grazed H Fescue - Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized / unit yield 1.6 Ibs N / bushel 50 Ibs N I ton 50 Ibs N 1 ton 1.25 ibs N / bushel 12 Ibs N 1 ton 0.12 Ibs N 1 Ibs lint 50 lbs N / ton 50 Ibs N / ton 1.3 Ibs N / bushel 2.4 Ibs N / bushel 50 Ibs N / acre 50 Ibs N / acre 2.5 Ibs N 1 cwt 2.4 Ibs N 1 bushel 4.0 Ibs N / bushel 40 Ibs N 1 acre 1 yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm 5 ecifications PAN/animal Farm Total/ r Farrow to Wean 0.84 Farrow to Feeder 1 1200 Farrow to Finish 4.1 4920 Wean to Feeder 0.072 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 4920 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 24600 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 82 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 196.8 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. ►s1 [•]*'jj.!6j1=KAI:1:1LCTAi[•I,; The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. `This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may.make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr * inches _ 541 #REF! #REF! *REF! #REF! #REF! 1A Wagram C 0.6 1 1 B Wagram C 0.6 1 #REF! 7A Norfolk O 0.5 1 #REF! #REF! #REF! #REF! #REF! 8A Wagram C 0.6 1 8B Wagram C 0.6 1 #REF! 9A Norfolk C 0.5 1 9B Norfolk C 0.5 1 10A McColl C 0.65 1 1013 McColl C 0.65 1 11 A McColl C 0.65 1 11 B McColl C 0.65 1 12 Norfolk O 0.5 1 13 Norfolk O 0.5 1 6 of 8 Additional Comments: This WUP is written based on farm pumping records. Irrigation records for 1999, 2000, and 2001 are included. The K plan is based on the 1999 waste application records. This is the highest of the three years. SUMMARY: 1999 2000 16,949,63 lbs. PAN 16,333.34 lbs. PAN 2001 11,863.73 lbs. PAN 7 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 5576 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: Ilwe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. Itwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: Name of Manager (if different from owner): Signature: Date 1-4 -05" Date Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 g Si nature: Date 8 of 8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Wastelnutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to,take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc_, shall not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and) other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 if animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality December 1, 2006 CERTIFIED MAIL -----�----. RETURN RECEIPT REQUESTED i Carroll's Foods Inc 7576 - PO Drawer 856 Warsaw, NC 28398 Subject: Application for Renewal of Coverage for Expiring NPDES General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State Non -Discharge General Permits are available at htto:l/h2o.enr.state.nc.us/aps/afou/downloads.htm or by writing or calling: NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 In order to assure your continued coverage under one of these two types of e�permits, you must submit an application for hermit coverage to the Division. Enclosed you will find a `Request for Certificate of Coverage Facility Currently Covered by an Expiring NPDES General Permit.' The application form must be completed and returned by January 2, 2007- Please note —you must include two (2) copies of your most recent Waste Utilization Plan with the application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-3221. Sincerely, Ted L. Bush, Jr., Chief Aquifer Protection Section Enclosures cc (w/o enclosures): Robeson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - 780010 Carroll's Foods Inc Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwaterquality.ore Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer- 50°% Rerydedl10% Post Consumer Paper Raleigh, NC 27699-1636 Telephone: Raleigh, NC 27604 Fax 1: Fax 2: Customer Service: N�otCarolina (919) )atura!!y (919) 715-0588 (919)715-6048 (977)623-6748 oo�� wa r�9Qt; O `C Mr. Kraig Westerbeek Murphy -Brown LLC PO Drawer 856 Warsaw, NC 28398 RE: Remission Request Carroll's #7711 Permit # NCA278100 Robeson County File # PC 04-011 Dear Mr. Westerbeek: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources January 4, 2005 Alan W. Klimek, P.E. Director Division of Water Quality RECEIVED JAN o 6 2m DENA FAVFMLLE REGION4 OFFICE This letter is to acknowledge receipt of your request for remission of the civil penalty levied against the subject facility. This request will be reviewed at the next scheduled conference on February 2, 2005, and you will be notified about the Division's decision concerning remission. If you have any questions, please call me at (919) 715-6629. Sincerely, -/ '5�_L Steve Lewis Animal Feeding Operations Unit cc: Art Barnhardt, Fayetteville Regional Supervisor w/attachment Mark Eirantley,-Fayetteville Regional Office w/attachment APS Central Files File # PC 04-011 w/ 3 attachments ox Carolina 1Vwally Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 lntemet: htt:A2o.enr.stale.nc.us 2728 Capital Boulevard Raleigh, NC 27604 An Equal Opportunity/Affirmative Action Employer— 50% Recycledl10%Post Consumer Paper Phone (919) 733-3221 Customer Service Fax (919) 715-0588 1-877-623-6749 Fax (919) 715-6048 STATE OF NORTH CAROLINA COUNTY OF ROBESON IN THE MATTER OF ASSESSMENT } OF CIVIL PENALTIES AGAINST ) CARROLL'S FOODS, L.L.C. } AND/OR MURPHY-BROWN, L_L_C. } ENVIRONMENTAL MANAGEMENT COMMISSION WAIVER OF RIGHT TO AN ADMINISTRATIVE HEARING AND STIPULATION OF FACTS FILE NO. PC 04-011 Having been assessed civil penalties totaling $1,703.55 for violation(s) as set forth in the assessment document of the Director of the Division of Water Quality dated November. 29, 2004 , the undersigned, desiring to seek remission of the civil penalties, does hereby waive the right to an administrative hearing in the above -stated matter and does stipulate that the facts are as alleged in the assessment document. The undersigned further understands that all evidence presented in support of remission of this civil penalty must be submitted to the Director of the Division of Water Quality within thirty (30) days of receipt of the civil penalty assessment. No new evidence in support of a remission request will be allowed after thirty (30) days from the receipt of the civil penalty assessment. This the�{� day of —Dece'^ "e rpi.� (�ra SIGNATURE 3�RESS TELEPHONE �10 aC� C> t Mu�phy—B o n LLC PO Drawer 856 2822 Hwy. 24 West Warsaw, NC 28398 Tel: 910-293-3434 Fax:910-293-6957 Mr. Steve Lewis Division of Water Quality 1636 Mail Service Center Raleigh, NC 27699-1636 Mr. Lewis, This letter is sent in response to you November 30, 2004 assessment of civil penalties against facility number78-100 in Robeson County. We request remission or mitigation of the penalty imposed based on our belief that one of the civil penalty assessment factors in N.C.G.S. 143B-282.1(b), specifically Condition No. III. 11 e. of the General Permit, was wrongfully applied to the detriment of the petitioner. Our basis for this position follows. We agree as stated that DWQ staff from the Fayetteville Regional Office inspected the farm on September 8, 2004 and observed that the waste level of the lagoon for 7711 was at fifteen inches. We also agree that this level exceeded the level specified in the CAWMP. We disagree, however, with the conclusion that Murphy -Brown staff failed to notify DWQ in a timely manner as required by Condition III.11 e. As explained in previous correspondence, the inspection occurred on the morning of September 8, 2004. Farm personnel had not visited lagoon site that morning prior to the inspection, but did accompany the inspectors on their visit. When the collective group arrived at the site, it was discovered that the farm had received greater than 5" of rain since the previous evening. A more accurate accounting of rainfall for the night previous could not be made due to the rain gauge being limited to 5" of capacity. We did not notify the division of the 15" freeboard level prior to the inspection because the previous day the freeboard level was over 20", and DWQ staff was on site at the time of discovery. Item E. in the Findings of Facts for this case states that the freeboard requirement for farm #7711 is 30". This lagoon was built after 1996 and, therefore, has additional storage area built in for a `heavy rainfall factor'. It is apparent from the documentation that we have received to date on this issue that the Division assumes that the `heavy rainfall factor' is a part of the freeboard requirement for the lagoon, rather than a part of the storage area. We feel that this assumption is in error. It is our understanding that the engineers responsible for the addition of this requirement in the updated NRCS technical guide intended for this portion of the lagoon area to be used during periods of above average rainfall as a part of the temporary storage. In fact, Division employees have communicated to us in the past that encroachment into this area is not a freeboard violation if chronic rainfall has occurred. Based on the previously submitted rainfall records, it seems clear that this farm had received chronic rainfall during July and August of 2004. In the Spring of 2004 a stakeholder group was formed to look at the chronic rainfall issue for the legislators of North Carolina. Division staff participated in this group. Our notes from this forum indicate that the issue of post-1996 lagoons was discussed, and the consensus of the group was as described above. Furthermore, our notes show that the Division indicated during this forum that 19" was the compliance threshold for `heavy rainfall factor' lagoons if a chronic rainfall period had occurred. Based on these indications, we did not feel that we had and obligation to notify the Division until freeboard levels reached 19" or less, which they did not until the night before the inspection. The chronic rainfall stakeholder group mentioned above was convened to provide some clarity to all parties regarding freeboard levels during chronic rainfall events. I think that the record will show that no less than four tropical systems impacted this farm during the Summer of 2004, bringing enough rainfall to qualify as a chronic rainfall period. Based on this fact, and the confusion regarding the reporting issue above, we feel that the penalty imposed should be re -considered. Murphy -Brown's EMS requires that employees report any permit violations to the Division as required by our operating permits. The record shows that we have taken this reporting obligation seriously in the past, and will continue to do so in the future. Our alleged failure to notify in this particular case is clearly a result of our confusion with regards to reporting thresholds. If there are any question or concerns, please feel free to contact me at (910) 293 5330. of Environmental Compliance JUSTIFICATION_ FOR REMISSION REQUEST DWQ Case Number: PC 04-011 County: Robeson Assessed Party: Carroll's Foods, LLC and/or Murphy -Brown, LLC Permit No. (if applicable): NCA278100 Amount Assessed: $1,703.55 Please use this form when requesting remission of this civil penalty. You must also complete the "Request For Remission, Waiver of Right to an Administrative Hearing, and Stipulation of Facts " form to request remission of this civil penalty. You should attach any documents that you believe support your request and are necessary for the Director to consider in evaluating your request for remission. Please be aware that a request for remission is limited to consideration of the five factors listed -below as they may relate to the reasonableness of the amount of the civil penalty assessed. Requesting remission is not the proper procedure for contesting whether the violation(s) occurred or the accuracy of any of the factual statements contained in the civil penalty assessment document. Pursuant to N.C.G.S. § 143B-282.1(c), remission of a civil penalty may be granted only when one or more of the following five factors applies. Please check each factor that you believe applies to your case and provide a detailed explanation, including copies of supporting documents, as to why the factor applies (attach additional pages as needed). _V_ (a) one or more of the civil penalty assessment factors in N.C.G.S. 143B-282.1(b) were wrongfully gpplied to the detriment of the petitioner (the assessment factors are listed in the civil penalty assessment document); J(b) the violator promptly abated continuing environmental damage resulting from the violation (i.e., explain the steps that you took to correct the violation and prevent future occurrences); (c) the violation was inadvertent or a result of an accident (i.e., explain why the violation was unavoidable or something you could not prevent or prepare for); (d) the violator had not been assessed civil -penalties for any previous violations; (e) payment of the civil penalty will prevent payment for the remaining necessary remedial actions (i_e_, explain how payment of the civil penalty will prevent you from performing the activities necessary to achieve compliance). o EXPLANATION (attach additional pages as necessary): carTI C=k o--� �I rz; rnS-.I :v C VI Ell i+► 1-4 WA rF9 Michael F. Easley, Governor o f Q William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Q -t Division of Water Quality October 15, 2004 Carroll's Foods Inc Farm 7576 PO Box 759 Rose Hill NC 28458 OCT Z 9 NU4 bW-FAYEiiE►►ILLE REGIOM URGE Subject: Certificate of Coverage No. NCA278010 Farm 7576 Swine Waste Collection, Treatment, Storage and Application System Robeson County Dear CarrolI's Foods Inc: In accordance with your application received on August 24, 2004, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Carroll's Foods Inc, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with NPDES General Permit NCA200000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Farm 7576, located in Robeson County, with an animal capacity of no greater than an annual average of 1200 Farrow to Finish swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until July 1, 2007, and shall hereby void Certificate of Coverage Number AWS780010 dated May 1, 2003, and shall be subject to the conditions and limitations as specified therein. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and Federal general permit it contains many new requirements in addition to most,of the conditions contained in the current State general permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions in this permit. The Devices to Automatically Stop Irrigation -Events Form must be returned to the Division of Water Quality no later than 120 days following receipt of the Certificate of Coverage, The Animal Facility Annual Certification Form must be completed and returned to the Division of Water Quality by no later than March I st of each year. N�"` Carolir. Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Phone (919) 733-3221 Customer Service d ►utura!!y Intemet: http:llh2o.enr.state.nc.us 2728 Capital Boulevard Raleigh, NC 27604 Far (919) 715-0589 1-877-623-6748 Fax (919)715-6048 An Equal OpportunitylAffnnative Action Employer — 50% Recycledl10% Post Consumer Paper If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual NPDES Permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact J. R. Joshi at (919) 715-6698. Sincerely, Zdl K v for Alan W. Klimek, P.E. Enclosures (General Permit NCA200000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Robeson County Health Department Fayetteville Regional Office, Aquifer Protection Section Robeson County Soil and Water Conservation District Permit File NCA278010 APS Files State of North Carolina Department of Environment and Natural Resources Fayetteville Regional Office Michael F. Easley, Governor William G. Ross, Secretary Division of Soil & Water Conservation September 8, 2004 Mr, Kraig Westerbeek PO Box 759 Rose Hill, North Carolina 28458 SUBJECT: Operation Review Notice of Referral for Farm 7576 Facility Number 78-10 Robeson County Dear Mr. Westerbeek, Tk-.AWA • NCDENR NORTH CA.ROLANA DEPARTMENT OF ENVIRONMENT AND NAa*URAL RESOURCES On August 26, 2004, an operation review was conducted of Farm 7576, facility number 78-10, in Robeson County. This review, undertaken in accordance with G.S. 143-215.10D, is one of two routine site visits scheduled for all subject animal operations in 2004. Staff from the Division of Water Quality will conduct a separate compliance inspection. During the operation review, the following item was noted: • On puii #8 —2.96 acres — the wrong wetted acreage was used causing 439 pounds of nitrogen per acre to be applied. The waste plan only allows 275 pounds per acre. `r CD7 It was for this reason that your operation was referred to the Division of Water Quality for further investigation. G.S. 143-215.10E requires staff from the Division of Soil and Water Conservation to notify the Division of Water Quality and the owner/operator of these observed violations. A copy of the operation review report is enclosed for your information. Site findings and recommended corrective actions as discussed are noted in the comment sections. 225 Green Street, Suite 7141 Systel Bld. Fayetteville, North Carolina 28301-5043 Telephone 9i0-486-'1541 FAX 910-486-0707 An Equal Opportunity Affirmative Action Employer Mr. Kraig Westerbeek September 8, 2004 Page 2 Please remember that in order for your facility to remain in compliance with environmental regulations, animal waste cannot be discharged into the waters of the State, and the animal waste collection, treatment, storage and disposal systems must be properly maintained and operated under the responsible charge of a certified operator. On behalf of the Division of Soil and Water Conservation, I appreciate your cooperation with this operation review. Please do not hesitate to contact me at 910-486-1541 if you have any questions, concerns or need additional information. Sincerely, Trent Alien Environmental Engineer cc: Art Barnhardt, Division of Water Quality Dana Ashford, Robeson Soil & Water Conservation District Carroll Pierce, Division of Soil & Water Conservation 225 Green Street, Suite 7141 Systel Bid. Fayetteville, North Carolina 28301-5043 Telephone 910-486-1541 FAX 910-486-0707 An Equal Opportunity Affirmative Action Employer Technical Assistance Site Visit Report f • Division of Soil and Water Conservation O Natural Resources Conservation Service O Soil and Water Conservation District O Other... Facility Number 7$ - 1 d Date: 126104 TIme: r 3.15 1 Time On Farm: 75 FRO Farm Name 7576 Mailing Address PO Box 759 County Robeson Phone: 910-293-3434 Rose Hill NC 28458 Onsite Representative Jerry Trier Integrator Murphy Brown Type Of Visit: ® Operation Review ❑ Compliance Inspection (pilot only) ❑ Technical Assistance ❑ Confirmation for Removal ❑ No Animals -Date Last Operated: ❑ Operating below threshold ® Swine ❑ Poultry ❑ Cattle ❑ Horse Design Current Capacity Population ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean ❑ Farrow to Feeder N Farrow to Finish ❑ Gilts ❑ Boars 1200 Purpose Of Visit ne Response to DWQIDENR referral Response to DSWCISWCD referral Response to complaint/local referral Requested by producer/integrator Follow-up Emergency Other... Design Current Capacity Population ❑ Layer ❑ Non -Layer ❑ Dairy ❑ Non -Dairy ❑ Other GENERAL QUESTIONS: 1. Is waste discharging from any part of the operation and reaching surface waters or wetlands? ❑ yes N no 2. Is there evidence of a past waste discharge from any part of the operation that waste reached ❑ yes ® no surface waters or wetlands? 3. Does any problem pose an immediate threat to the integrity of the waste structure (large trees, ❑ yes ® no seepage, severe erosion, etc.)? 4. Is there evidence of nitrogen over application, hydraulic overloading or excessive ponding Eyes ❑ no requiring DWQ notification? 6• Is there evidence of improper dead animal disposal that poses a threat to the environment El yes N no and/or public health? 6. Is the waste level within the structural freeboard elevation range for any waste structure? ❑ yes N no Structurel Structure 2 Structure 3 Structure 4 Structure 5 Identifier Level (Inches) 35 CROP TYPES Icoastal Bermuda -hay I Fmall grain overseed SPRAYFIELD SOIL TYPES waB NoA Mc 7. What type of technical assistance does the onsite representative feel is needed? (list in comment section) 03/10/03 ❑ Dairy ❑ Non -Dairy ❑ Other GENERAL QUESTIONS: 1. Is waste discharging from any part of the operation and reaching surface waters or wetlands? ❑ yes N no 2. Is there evidence of a past waste discharge from any part of the operation that waste reached ❑ yes ® no surface waters or wetlands? 3. Does any problem pose an immediate threat to the integrity of the waste structure (large trees, ❑ yes ® no seepage, severe erosion, etc.)? 4. Is there evidence of nitrogen over application, hydraulic overloading or excessive ponding Eyes ❑ no requiring DWQ notification? 6• Is there evidence of improper dead animal disposal that poses a threat to the environment El yes N no and/or public health? 6. Is the waste level within the structural freeboard elevation range for any waste structure? ❑ yes N no Structurel Structure 2 Structure 3 Structure 4 Structure 5 Identifier Level (Inches) 35 CROP TYPES Icoastal Bermuda -hay I Fmall grain overseed SPRAYFIELD SOIL TYPES waB NoA Mc 7. What type of technical assistance does the onsite representative feel is needed? (list in comment section) 03/10/03 ❑ Other GENERAL QUESTIONS: 1. Is waste discharging from any part of the operation and reaching surface waters or wetlands? ❑ yes N no 2. Is there evidence of a past waste discharge from any part of the operation that waste reached ❑ yes ® no surface waters or wetlands? 3. Does any problem pose an immediate threat to the integrity of the waste structure (large trees, ❑ yes ® no seepage, severe erosion, etc.)? 4. Is there evidence of nitrogen over application, hydraulic overloading or excessive ponding Eyes ❑ no requiring DWQ notification? 6• Is there evidence of improper dead animal disposal that poses a threat to the environment El yes N no and/or public health? 6. Is the waste level within the structural freeboard elevation range for any waste structure? ❑ yes N no Structurel Structure 2 Structure 3 Structure 4 Structure 5 Identifier Level (Inches) 35 CROP TYPES Icoastal Bermuda -hay I Fmall grain overseed SPRAYFIELD SOIL TYPES waB NoA Mc 7. What type of technical assistance does the onsite representative feel is needed? (list in comment section) 03/10/03 Facility Number 78 - 10 Date: 8/26/04 PARAMETER 0 No assistance provided/requested (] 8. Waste spill leaving site TECHNICAL ASSISTANCE Needed Provided ❑ 9. Waste spill contained on site 25. Waste Plan Revision or Amendment El El 10. Level in structural freeboard Waste Plan Conditional Amendment ❑ ❑ ❑ 11. Level in storm storage 26. 27. Review or Evaluate Waste Plan w/producer ❑ ❑ ❑ 12. Waste structure integrity compromised 28. Forms Need (list in comment section) El El El 13. Waste structure needs maintenance 29. Missing Components (list in comments) ❑ ❑ ® 14. Over application >= 10% & 10 lbs. 2H.0200 ❑ ❑ ® 15. Over application < 10% or < 10 lbs. 30. re -certification ❑ 16_ Hydraulic overloading 31. Five & Thirty day Plans of Action (PoA) ❑ ❑ 32. Irrigation record keeping assistance ❑ ❑ 017. Deficient irrigation records ❑ 18. Late/missing waste analysis 33. Organ izelcom pute rization of records ❑ ❑ ❑ 19. Late/missing lagoon level records 34. Sludge Evaluation ❑ ❑ 171120. Late/missing soils analysis ❑ 21. Crop needs improvement 35. Sludge or Closure Plan ❑ ❑ ❑ 22. Crop inconsistent with waste plan 36. Sludge removal/closure procedures ❑ ❑ 37. Waste Structure Evaluation ❑ ❑ - ❑ 23. Irrigation maintenance deficiency ❑ 24. Deficient sprayfield conditions 38. Structure Needs Improvement ❑ ❑ 39. Operation & Maintenance Improvements ❑ ❑ 40. Marker check/calibration ❑ ❑ Regulatory Referrals 41. Site evaluation ❑ ❑ ❑ Referred to DWQ Date: 42. Irrigation Calibration ❑ ❑ ❑ Referred to NCDA Date: 43. Irrigation designlinstallation El El ❑ Other... system Date: 44. Secure irrigation information (maps, etc.) ❑ ❑ LIST IMPROVEMENTS 45.0eratin improvements Operating ' p (pull signs, etc.) ❑ ❑ MADE BY OPERATION 46. Wettable Acre Determination ❑ ❑ 1 47. Evaluate WAD certification/rechecks ❑ ❑ 48. Crop evaluation/recommendations ❑ ❑ 2. 49. Drainage work/evaluation ❑ ❑ 50. Land shaping, subsoiling, aeration, etc. 51. Runoff control, stormwater diversion, etc. ❑ ❑ ❑ ❑ 3 52. Buffer improvements ❑ ❑ 53. Field measurements(GPS, surveying, etc.) ❑ ❑ 4. 54. Mortality BMPs ❑ ❑ 55. Waste operator education (NPDES) ❑ ❑ 5' 56. Operation & maintenance education ❑ ❑ 57. Record keeping education ❑ ❑ 6 58. Cropiforage management education ❑ ❑ 59. Soil and/or waste sampling education ❑ ❑ 03/10/03 Facility Number 78 - 10 pate: 1 8126104 COMMENTS: ,14 - Pull #8 - bermuda hay crop - used the wrong acreage on the Irr-2 form and caused 439 pounds per acre to be applied. AL Only 275 pounds is allowed by the waste plan. DWQ will be notified of the over application. 5- Pull #5 was over applied on by 9 pounds to the small grain crop. lull #6 was over applied on by 5 pounds to the small grain crop. 7- Need to match all Irr-2 forms to the wetted acres. Also correct the small grain rate from 133 pounds to 50 pounds. ote: Add the lime called for in the soil sample results. TECHNICAL SPECIALIST Frent Allen SIGNATURE Date Entered: 18/04 Entered By: ITrent Allen 3 03/10/03 Type of Visit • Compliance Inspection O Operation Review O Lagoon Evaluation . . Reason for Visit O Routine O Complaint • Follow up O Emergency Notification 0 Other ❑ Denied Access Facility Number $ Date of visit: !0 0 Time: _ . „ -- NNat erational 0 Below Threshold �j Permitted © Certified p Conditionally Certified ❑ Registered Date Last Operated or Above Threshold: Farm Name: __. 5-4.q- County: +,nc� pp`� Owner Name: Phone No:Of U Mailing Address: Facility Contact: Title: Phone No: 'Fit) - Z 7-6 (�Z� Onsite Representative: 3.F-cz +— j j i e. C-- - Integrator: Certified Operator:—__ _ Location of Farm: Operator Certification Number. ❑ Swine ❑ Poultry ❑ Cattle ❑ Horse Latitude • �u Longitude • 4 -Desgu Current Drsagp: Cat r Swine ;:Caji v.=Pottivlati� pi<Ponalst fie Wean to Feeder R' Layer Feeder to Finish Non -Layer Farrow to Wean' "-' - = - _ ' -c Other Farrow to Feeder s _ Tvtal Deny Farrow to Finish Giltsx t.aF. a Z Boars '. 44 Dis' c6Mes & Stream Impags 1. is any discharge observed from any part of the operation? Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a If discharge is observed, was the conveyance man-made? z: C" %LW b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) c. If discharge is observed, what is the estimated flow in gallmin? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) 2. Is there evidence of past discharge from any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Spillway Structure 1 Structure 2 Structure 3 Structme 4 Structure 5 w ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No Structure 6 . Identifier: Freeboard (inches): I2/12103 Continued F cwty Number: $; — Date of Inspection 5. Are there .any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, ❑ Yes ❑ No seepage, etc_) 6. Are there structures on -site which are not properly addressed and/or managed through a waste management or ❑ Yes ❑ No " closure plan? (if any of questions 4.6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenancelimprovement? ❑ Yes ❑ No 8. Does any part of the waste management system other than waste structures require maintenanerfimprovement? ❑ Yes ❑ No 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level ❑ Yes ❑ No elevation markings? Waste Application 10. Are there any buffers that need maintenance/unprovement? ❑ Yes ❑ No 11. Is there evidence of over application? If yes, check the appropriate boa below. ❑ Yes ❑ Na ❑ Excessive Ponding ❑ PAN ❑ Hydraulic Overload ❑ Frozen Ground ❑ Copper and/or Zinc 12. Crop type 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes ❑ No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes ❑ No b) Does the facility need a wettable acre determination? ❑ Yes ❑ No c) This facility is pended for a wettable acre determination? ❑ Yes ❑ No 15. Does the receiving crop need improvement? ❑ Yes ❑ No 16. Is there a lack of adequate waste application equipment? ❑ Yes ❑ No Odor Issues 17. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or below f] Yes ❑ No liquid level of lagoon or storage pond with no agitation? 18. Are there any dead animals not disposed of properly within 24 hours? ❑ Yes ❑ No 19. Is there any evidence of wind drift during land application? (i.e. residue on neighboring vegetation, asphalt, ❑ Yes ❑ No roads, building structure, and/or public property) 20. At the time of the inspection did the facility pose an odor or air quality concern? If yes, contact a regional U Yes ❑ No Air Quality representative immediately. Field Copy ❑ Final Notes Rcj&po ,v,L: 4 1>5W r-efeccc►.k 4r '�aa�l�+iGs 8-Ib� -48 -90 83-14� :�8-II 'a.4 5_-(° D •- =� `L �cc,Mg , -#'i•e acr e Trv� �� e #�8-a.�`je�4110 4c, 14J To -ki-a 0+. Pla., �xr co.r�++•- l ,.sr _ -f-(,4 we nUe Lcr-pe is 2.96 Qc�ecrelas re-SJ l -e I k e�^�C i�Ve� Et�l; G4� Cr" gr- 'Tr: V_r p�• 4CL4 r�BS W l-1"- ` ti ,e Z. `I b P c- � G'4 Q c-rk • �`�"ti tn" i'� i fir: �a ; w� re c er-r� S -�� ttv 5 $Ajar-o J- ow4.( u,W, + vp. -6 1FVA.1r0 4..ry 2.v0'4 reSk of 445 Y ea.rs rzcv.-�s a� at-t4� ce���.� to (�; c� :✓-��3 �a�s%'Y : , / bV+ auo rA i "� aa� 311-t/0,4/ Revieveer/inspector Signature: 11/1,PM2 Data" l!nwliwru�l acrlity Number: Date of Inspection la Reciuired Records & Documents 21. Fail to have Certificate of Coverage & General Permit or other Permit readily available? 22. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) 23. Does record keeping need improvement? If yes, check the appropriate box below. ❑ Waste Application ❑ Freeboard ❑ Waste Analysis ❑ Soil Sampling 24. Is facility not in compliance with any applicable setback criteria in effect at the time of design? 25. Did the facility fail to have a actively certified operator in charge? 26. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) 27. Did Reviewer/Inspector fail to discuss review/inspection with on -site representative? 28. Does facility require a follow-up visit by same agency? 29. Were any additional problems noted which-c2use noncompliance of the Certified AWMP? NPDES Permitted Facilities 30. Is the facility covered under a NPDES Permit? (If no, skip questions 31-35) 31. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? 32. Did the facility fail to install and maintain a rain gauge? 33. Did the facility fail to conduct an annual sludge survey? 34. Did the facility fail to calibrate waste application equipment? 35. Does record keeping for NPDES required forms need improvement? If yes, check the appropriate box below. ❑ Stocking Form ❑ Crop Yield Form ❑ Rainfall ❑ Inspection After 1" Rain ❑ 120 Minute Inspections ❑ Annual Certification Form ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No id No violations or deficiencies were noted during this visit. You will receive no further eorrespondenee'about this visit. I /.4 r-. -T-eA rc "J&-s woad Q �v ��C-'pts r/+a.+�«n� A, �:eld ,S los' [b t4law . Far sa�bra.�s ; -1r4a pan is ►!n$ 6 �K+1,ck 4,0 c(�a..•�se a los 16/0-t. +0 lb$ WeLc.. A fia Soy t3ea,w�. T1K lift 16 aPPl:e� PuIS #1<$ wootd toe W7.Jt4;,— t(4L 16 a%iOv+eA ` (4L wa4s�c tlo.r- eue-rc- -A i ew':a' laOlC- 4(- rw; c. J . ✓ 'ng I01i5M Ott S4'&'.'eA ` f:etot Pi wa.S vv+a.. 4— ax-coc 1, .t, 4v itp— S Pfa.,.. A.-AmA He- r-ec e? vVA o, , ,-PA,;r..L PLC.' ��3 �!�`G1c-. gaSt� obi 'i�2 Griq`t+.4i a�lC►,�7pntic� f ''art �axS a.� ov�srAPP1;Ga�-:u.,,� of PAO 61 m,41. Ito I6/ax-1 ►%a+- 41 161gc �C-tl W'S eR-pf C-MvlS%4t I A-w- cTrMA.-"`*- Over--mi. c+� At "A ac:L 0144c c-"t- e-o rr a 12/l2/173 t Prbq�s►,w` . Fa,rilitY'Nnmber: 83 - Date of inspection W b p Required Records & Documents 21 _ Fail to have Certificate of Coverage & General Permit or other Permit readily available? ❑ Yes ❑ No 22. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) ❑ Yes ❑ No 23. Does record keeping need improvement? If yes, check the appropriate boa below. ❑ Yes ❑ No ❑ Waste Application ❑ Freeboard ❑ Waste Analysis ❑ Soil Sampling 24. Is facility not in compliance with any applicable setback criteria in effect at the time of design? ❑ Yes ❑ No 25. Did the facility fail to have a actively citified operator in charge? ❑ Yes ❑ No 26. Fail to notify regional DWQ of emergency situations as required by General Permit? Oe/ discharge, freeboard problems, over application) ❑ Yes ❑ No 27. Did Reviewerfinspector fail to discuss reviewimspertion with on -site representative? ❑ Yes ❑ No 28. Does facility require a follow-up visit by same agency? ❑ Yes ❑ No 29. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes ❑ No NMES Permitted Facilities 30. is the facility covered under a NPDES Permit? (If no, skip questions 31-35) ❑ Yes ❑ No 31. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? ❑ Yes ❑ No 32. Did the facility fail to install and maintain a rain gauge? ❑ Yes ❑ No 33. Did the facility fail to conduct an annual sludge survey? ❑ Yes ❑ No 34. Did the facility fail to calibrate waste application equipment? ❑ Yes ❑ No 35. Does record keeping for NPDES required farms need improvement? If yes, check the appropriate boa below. ❑ Yes ❑ No ❑ Stocking Form ❑ Crop Yield Form ❑ Rainfall ❑ Inspection After 1" Rain ❑ 120 Minute Inspections ❑ Annual Certification Form 0 No violations or deficiencies were noted during this visit. You will receive no further correspondence about ties visit. Cl 1%e. rWW-L o'A wo�#c o�.tia,Cy S s 1� �NO W-.�. T n l fo 7. opt � or 4 , 'i 5 `� o++C ap o+^. Svi• 9��: r , For 4,r-eAs, rnum6reA �$-10 � ra�� 83-19 {t�-p1�'1�, ct1n� p1+{� S r el V esA ed1 c c f - e-S of 1 rr". q ��; ua� a Corgis aw�d� ut7o<Stc PICLAA-S 06--A w"ea.KAC sesvr+aq-e s���'� +A -4a -K,e Faye+v�; l[e oP - �a r~ -�urA'Ce-r e -W - 7 t *: -IS 9I0 -4 86 -O -40-/ a....A ` t-e 0.jJL re_ss t c. , , QVJQ 5u:4-p- - -414 G`O `Fodd A. ge vk u e_4+ Nc. 28301-,so14-3 JZ11 103 Mdri*y-Brown, LLC --03117/2004 P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): Farm Name: Murphy -Brown, LLC 7576 County: Robeson Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish 1200 Wean to Feeder Feeder to Finish Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied_ This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize- 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility_ In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft tons, etc.): Capacity Type Waste Produced p2r Animal Total Farrow to Wean 3212 gaVyr galtyr Farrow to Feeder 4015 galtyr gavyr 1200 Farrow to Finish 10585 gaVyr 12,702,000 gal/yr Wean to Feeder 223 galtyr gaVyr' Feeder to Finish 986 galtyr gaVyr Total 12,702,000 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 lbs/yr lbs/yr Farrow to Feeder 6.5 lbs/yr lbs/yr 1200 Farrow to Finish 14.125 Ibstyr 16,950 lbs/yr Wean to Feeder 0.48 Ibslyr lbs/yr Feeder to Finish 2.3 lbs/yr Ibs/yr Total 16,950 lbs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 77.42 Total N Required 1st Year. 25081.4 Total N Required 2nd Year. 0 Average Annual Nitrogen Requirement of Crops 25,081.40 Total Nitrogen Produced by Farm 16,950.00 Nitrogen Balance for Crops: (8,131.40) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the-N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e, small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utii'Ezed. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Cam - Silage F Cotton G Fescue - Grazed H Fescue - Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized / unit yield 1.6 lbs N I bushel 50 lbs N / ton 50 lbs N 1 ton 1.25 lbs N 1 bushel 12 lbs N / ton 0.12 lbs N / lbs lint 50 lbs N 1 ton 50 lbs N 1 ton 1.3 lbs N 1 bushel 2.4 lbs N 1 bushel 50 lbs N 1 acre 50 lbs N I acre 2.5 lbs N I cwt 2.4 lbs N I bushel 4.0 lbs N 1 bushel 40 lbs N I acre I yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN /animal Farm Tota Farrow to Wean 0.84 Farrow to Feeder 1 1200 Farrow to Finish 4.1 4920 Wean to Feeder 0.072 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 4920 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 24600 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 82 acreas of land. If you apply the sludge to com at a rate of 125 pounds per acre, you will need 196.8 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum - application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr ; inches 541 541 1 & 8 Wagram C 0.6 541 2-4, 7 S 9 Norfolk C 0.5 5 & 6 McColl C 0.65 #REF! 6 of 8 Additional Comments: This WUP is written based on farm pumping records_ Irrigation records for 1999, 2000, and 2001 are included. The p plan is based on the 1999 waste application records. This is the highest of the three years. SUMMARY: 1999 16,949.63 lbs. PAN 2000 16,333.34 lbs. PAN 2001 11,863.73 lbs. PAN 7 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 7576 Owner. Murphy -Brown, LLC Manager. Owner/Manager Agreement: Itwe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. Uwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be fled on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: Name of Manager (if different from owner): Signature: !;�Xo*rwwoe—' Date Name of Technical Specialist: Dawn Williamson Affiliation: _ Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 - - Warsaw, NC 28398 Telephone: 910 293-3434 Signature: , � �[ P-'� � �- n Date 8 of 8 4 I. NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). I 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies- 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen- 1 of 3 :i NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Wastetnutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. `i 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland .provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 if animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills_ A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season_ 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 Sheetl IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Murphy -Brown, LLC - Farm 7576 Address: P.O. Sox 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Table 1 - Field Specifications Approximate Maximum Useable Size Field of Field Number (acres) Soil Tvoe Slone % County: Robeson Date: 3/17/2004 Maximum Maximum Application Application per Irrigation Rate Cycle Cron(s) fln/hr) (inches) Comments Sheet2 TABLE 2 - Travelling Irrigation Gun Settings Make, Model and Type of Equipment: Ag Rain 3.7"x1160' hose w/Nelson 150 Field No. Travel Application TRAVEL LANE Wetted Nozzle Operating Operating and Speed Rate Effective Effective Diameter Diameter Pressure Pressure Arc Hvdrant No. (ft/min) (in/hr.) Width(ft.) Lenath(ft) (feet) (inches) at Gun(psi) at reebsi) Pattern Comments - Acres per pull 1 A 3.95 0.46 255 657 284 1.18 60 95 330 4.43 1B 3.95 0.46 255 733 284 1.18 60 95 330 4.88 2A 3.95 0.46 262 836 284 1.18 60 95 330 5.73 2B 3.95 0.46 262 847 284 1.18 60 95 330 5.79 3A 3.95 0.46 240 640 284 1.18 60 95 330 5.31 3B 3.95 0.46 240 945 284 1.18 60 95 330 5.89 4A 3.95 0.46 240 702 284 1 A 8 60 95 330 5.10 48 3.95 0.46 240 856 284 1.18 60 95 330 5.95 5A 3.95 0.46 240 623 284 1.18 60 95 330 4.67 5B 3.9514.84 .46/.69 2401209 676/342 284 1AB 60 95 330/220 6.60 6A 3.95 0.46 240 587 264 1.18 60 95 330 4.47 6B 3.95 0.46 240 342 284 1.18 60 95 330 3.12 7A 3.95 0.46 240 609 284 1.18 60 95 330 4.59 78 3.95 0.46 240 326 284 1.18 60 95 330 3.03 BA 3.95 0.46 240 313 284 1.18 60 95 330 2.96 8B 3.95 0.46 240 104 284 1.18 60 95 330 1.81 9A 6.05 0.85 262 116 284 1.18 60 95 180 , 1.40 9B 6.05 0.85 262 165 284 1.18 60 95 180 1.69 TOTAL 77.42 Sheets IRRIGATION SYSTEM DESIGNER Name: Micah Kevin Weston, CID �G \�o Opp �4 Company: Murphy -Brown, LLC Address: 2822 Hwy 24 West, P.O. Box 856 Warsaw, NC 28398 Phone: (910) 293-3434 * z • �2919 s Required Documentation 'SIGVA�� The following details of design and materials must accompany all irrigation designs: I����� . f . A scale drawing of the proposed Irrigation system which includes hydrant locations, pipelines, thrust block locafions'and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainline and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required In the system 6. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. Manufacturer's specifications for the irrigatlon pipe and/or USDA-NRCS standard for IRRIGATION WATER CONVEYANCE. 8. The Information required by this form are the minimum requirements. It is the responsibility of the designer to consider all relevant factors at a particular site and address them as appropriate. 9. Irrigation pipes should not be Installed in lagoon or storage pond embankments without the approval of the designer. NOTE: A buffer strip of 25' or wider must be maintained between the limits of the irrigation system and all perennial streams and surface waters per NC Statutes. Sheet6 Narrative of Irrigation System Operation This design is for a "wetted acreage" determination for an existing facility. The acres were calculated based on the equipment specified and the charts created by NCSU for calculating Area Allowances for Hard Hose Traveler Systems. Refer to manufacturer's owner manuals or the irrigation dealer for information on winterization, maintainance and other operational procedures. Sheet? CALCULATIONS Sprinkler Specifications Sprinkler Type: Nelson 150 Nozzle Size: 1.18 inches Sprinkler Pressure: 60 psi Flowrate(GPM): 226 gpm Wetted Diameter: 284 feet " Reflects a 10% reduction from chart Lane Spacings Desired Spacing (%): 70 % Design Spacing(feet): 198.8 *PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 240 feet Actual Spacing {%}: 85 % Application Rate Application Rate =(96.3xFlowrate)1(3.1415x(.9xradius)squared) Design App. Rate = 0.42 in/hr 300 degree are = 0.51 in/hr 330 degree arc = 0.46 in/hr 220 degree arc = 0.69 in/hr 180 degree arc = 0.85 in/hr Traveller Speed Travel speed = 1.605 x Fiowrate / Desired application amount x Lane Spacing Desired app. (in.) = 0.5 inches 360 degree arc = 3.02 fVmin 300 degree arc = 3.63 ftlmin 330 degree arc = 3.95 ft/min 220 degree arc = 4.84 fttmin 180 degree arc = 6.05 ft/min Mainline Velocity Velocity = .408 x Flowrate / pipe diameter squared feettsec.'* **For buried pipelines, velocity should be below 5 feet per second Pipe size: inches Velocity= #DIV/01 ft/sec. Page 1 Sheet8 (2) Farm 7576 Acreage Calculations Width Length Acres Total Acres Start End Stop End Total Pull # u Lmjdse� ion midsection ac. La . Pull Acres IA 255 657 3.846 3.846 0.586 0.000 4.43 1 B 255 733 4.291 4.291 0.586 0.000 4.88 2A 262 836 5.028 5.028 0.700 0.000 5.73 2B 262 847 5.094 5.094 0.700 0.000 5.79 3A 240 840 4.628 4.628 0.680 0.000 5.31 36 240 945 5.207 5.207 0.680 0.000 5.89 4A 240 702 3.868 3.868 0.680 0.556 5.10 4B 240 856 4.716 4.716 0.680 0.556 5.95 5A 240 623 3.433 3.433 0.680 0.556 4.67 5B 240 676 3.725 5.365 0.680 0.556 6.60 209 342 1.641 0.000 0.000 0.000 0.00 6A 240 587 3.234 3.234 0.680 0.556 4.47 6B 240 342 1.884 1.884 0.680 0.556 3.12 7A 240 609 3.355 3.355 0.680 0.556 4.59 7 B 240 326 1.796 1.796 0.680 0.556 3.03 BA 240 313 1.725 1.725 0.680 0.556 2.96 813 240 104 0.573 0.573 0.680 0.556 1.81 9A 262 116 0.698 0.698 0.700 0.000 1.40 9B 262 165 0.992 0.992 0.700 0.000 1.69 0 0 0.000 0.000 0.000 0.000 0.00 0 0 0.000 0.000 0.000 0.000 0.00 Total Acres 77.42 Page 1 Farm 7576 Scale. 1 "= 400" Total Field = 17.61 Ac. Wetted = 9.31 Ac. Total Field = 3.16 Ac. 4 Wells w/100' offsets Hog Houses Lagoon Q li Q 4] pi Q ti Q � Of b h W 0) V Q Ip h Q P Q n rn P ni Q Q V h � a r � v Q n vi n GP�oV1N dV�csO Total Field = 81.69 Ac. Wetted = 68.11 Ac. * w z c� 002919 E �FS1 GVk SpR[Id1�L�� Form IRR-2 REPORT DATE. FARM # I Field # Fields Size (acres) = (A) FARM OWNER: Owner's Addres Owner's Phone Lanoon Irrigation Fields Report 10/7/2004 One Form for Each Field per Crop Cvcle 4.00 �`t(A "rt'o"1l,'s�t.d_ma lit'c1', Irrigation Operator O Box 1767 Irrigation Operator's ludnburg NC 28352 Address 10)-276-0648 Operator's Phone # COMPLEX: 14 From Waste Utlllzatlon Pla Berm/SG31 Recommended PAN 325 275 50 Crop Type Loading (lbs/acre) _ {B!7 (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) First Crop 11 Double Crop Date Start End Total # of Sprinklers Flow Rate Total Volume Volume Waste Analysis PAN Applied Nitrogen Balance Nitrogen Balance mmlddlyr Time Time Minutes Operating per Acre PAN (lbslacre) (lbslecre) (gallmin) (gallons) (gal/acre) (lbs/1000 gal) (lbslacre) Before 10/31/2004 After 10/31/2004 3 2 (6)x 5 x(4) 71 A See(g)Below (8)x 9 1000 "See 11 Below 'See 11 Below 4/28/2004 873 881 480 1 227 108,960 22,237 3.10 68.9 + 206 + 50 3(6,81 t I. f -f- I Cot 4/29/2004 881 890 540 1 225 121,500 24,796 3.10 76.9. + 129 + 50 Z 4/30/2004 890 898 480 1 225 108.000 22.041 3.10 68.3 + 61 + 50 5110 Y to 1 . 1 4/30/2004 Y 898 904 360 1 225 81,000 16,531 3.10 1. + 10 + 50-1 j S fob HOURS LEFT TO PUMP 1,1 Before 1013112t)04 4 I?J,40U L08 N NUTRIENT NEED ON ENTIRE FIELD USING TFI CROP CYCLE TOTALS '(-J NUTRIENT EXCESS CURRENT SAMPLE ANALYSIS 1 5.9 After 10/31/2004 — HOURS LEFT TO PUMP -- caution should be taken when Wing this estimate as it approaches xerol This Is an estimate and factors such as changes In applIcet retea (gpm uctuatIons In lagoon analysis (especially during winter months) may cause it to be Incorrect! Failure to allow for such changes can cause over applicatlonsl r Ttv - 1-1, 4 ✓ -T-As (9) NCDA Waste Analysis or Equivalent or NRCS Estimate, Technical Guide Sectlo (II)Enter the value recleved by subtracting column (10) from (B). Continue subtracting column (10) form column (11) following each Irrigation e 1of1 Owners Signature Certified Operator (Print) Operator's Signature Murphy -Brown LLC To: Stephen A. Bamhardt From: Jerry Trier CC: Matt Mehlenbacher, Kraig Westerbeek, Mark Pahl P.O. Box 1767, 325 McKay Street Laurinburg, North Carolina 28353 Phone: 910 276 0648 Fax: 910 276 2590 RECEIVED NOV 2 3 2004 CENR - FAYErf EVLL_LE REGIOW OMCE Subject: Response to Notice of Violation / Farm 7574 Facility No. 78-10 Dear Mr. Barnhardt, The OIC was using an old map that stated the acreage at 6.7 acres. When the new plan came in the OIC did not confirm the acreages. The new plan stated that the field at 2.96 acres. The application for the 6.7 that was listed shows a positive balance of 72 pounds. That results in a 439-pound overage on 296 acres. The OIC is no longer working for Murphy -Brown LLC. We have updated our program and are requiring OIC's to have all applications predicted before applying any waste. The supervisor also reviews this. , If you have any further questions do not hesitate to ask> Sincerely, keTner 11•i A )�9Q Michael F. Easley, Governor �OF William G. Ross Jr., Secretary y North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director p Division of Water Quality August 22, 2003 Carroll's Foods, Inc. PO Box 759 Rose Hill, NC 28458 Subject: Rescission of Notice of Violation / Issuance of Notice of Deficiency 7576 78-10 Robeson County Dear Sir or Madam: Thank you for your recent submittal of the information requested in our letter dated April 16, 2003. We greatly appreciate the effort that you made in compiling this information and sending it to our Fayetteville Regional Office by the date required. We also appreciate the fact that you reported the problem with high freeboard to our staff as required by your permit and worked with our staff to manage the problem once it occurred. Upon review and consideration of the information submitted, the Fayetteville Regional Office has determined that no further compliance/enforcement actions will be taken by the Division for these high freeboards. Also, based on your actions to properly operate your facility, the Division of Water Quality hereby rescinds the Notice of Violation that was issued to you on April .16, 2003, and replaces it with this Notice of Deficiency. In the future, please continue to evaluate ways to maintain freeboard levels in the required range. These methods include, but are not limited to, water conservation practices, adding additional application sites, updating your cropping systems, adding additional and/or more flexible application equipment, and maintaining the lagoon levels at the lowest allowable and appropriate levels throughout the year. Our staff looks forward to continuing to work with you and your Technical Specialist to evaluate and implement any needed changes to your system. NCOENR Customer 5ery1ce: Mailing Address: Telephone: (919) 733-5083 Location: 1 800 623-7748 1617 Mail Service Center Fax: (919) 733-0059 512 N. Salisbury St. Raleigh, NC 27699-1617 State Courier #52-01-01 Raleigh, NC 27699-1617 An Equal Opportunity 1 Affirmative Action Employer 50% recycled l 10% post -consumer paper http:/lh2o.enr.state.nc.us Inadequate Freeboard Page 2 Thank you again for your cooperation. - If you have any questions, please do not hesitate to contact the staff of our Fayetteville Regional Office at 910-486-1541. ne , ul E. Rawls Water Quality Regional Supervisor cc: FRO File: 78-10 Non -Discharge Compliance and Enforcement Unit Central Files OF WA TF Michael F. Easley, Governor `a� 9pG William G. Ross Jr., Secretary 0) y North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Q Division of Water Quality August 22, 2003 Carroll's Foods, Inc. PO Box 759 Rose Hill, NC 28458 Subject: Rescission of Notice of Violation / Issuance of Notice of Deficiency 7576 78-10 Robeson County Dear Sir or Madam: Thank you for your recent submittal of the information requested in our letter dated April 16, 2003. We greatly appreciate the effort that you made in compiling this information and sending it to our Fayetteville Regional Office by the date required. We also appreciate the fact that you reported the problem with high freeboard to our staff as required by your permit and worked with our staff to manage the problem once it occurred. Upon review and consideration of the information submitted, the Fayetteville Regional Office has determined that no further compliance/enforcement actions will be taken by the Division for these high freeboards. Also, based on your actions to properly operate your facility, the Division of Water Quality hereby rescinds the Notice of Violation that was issued to you on April 16, 2003, and replaces it with this Notice of Deficiency. In the future, please continue to evaluate ways to maintain freeboard levels in the required range.. These methods include, but are not limited to, water conservation practices, adding additional application sites, updating your cropping systems, adding additional and/or more flexible application equipment, and maintaining the lagoon levels at the lowest allowable and appropriate levels throughout the year. Our staff looks forward to continuing to work with you and your Technical Specialist to evaluate and implement any needed changes to your system. I:!CUEt:.: t Customer Service: Mailing Address: Telephone: (919) 733-5083 Location: 1 800 623-7748 1617 Mail Service Center Fax: (919) 733-0059 512 N. Salisbury St. Raleigh, NC 27699-1617 State Courier #52-01-01 Raleigh, NC 27699-1617 An Equal Opportunity 1 Affirmative Action Employer 50% recycled 1 10% post -consumer paper http://h2o.enr.state_nc.us Inadequate Freeboard Page 2 Thank you again for your cooperation. If you have any questions, please do not hesitate to contact the staff of our Fayetteville Regional Office at 910-486-1541. 'n ZER'ao ulwls Water Quality Regional Supervisor cc: FRO File: 78-10 Non -Discharge Compliance and Enforcement Unit Central Files )n contained in this database is from non agency sources and is considered unconfirmed. Vumber n Name Caller's Name Caller's Phone # Access to Farm Animal Operation Telephone Loy 78 —10 Date 8-19-2003 7576 Time 2:45 Matt Mehlenbacher Control Number 021 ® Reporting Q Complaint Region JFRO 910-276-5637 Farm Accessible from main road 10 Yes Q No Animal Population Confined Depop Feed Available Mortality O Yes Q No Q Yes O No Q Yes O No Q Yes O No Sprav Availabilitv Pumping Equipment 10 Yes Q NO Available Fields O Yes Q No Lagoon Questions Breached 10 Yes Q No Inundated 10 Yes Q No Overtopped 10 Yes Q No Water on O Yes O No Outside Wall Dike Conditions O Yes O No Freeboard Level Freeboard Plan Due Date Date Plan Date Freeboard Inches (? equals blank) Received Level OK Lagoonl 15 812112003 Lagoon2 Lagoon3 Lagoon4 Lagoons Lagoon6l� I? I� 1 tt° POA is in progress. ........a.= ...3:.._--------------........................................----•----•-- - ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- ................................................................................................................................................................................................................. ...................................... -.......................................................... -......................... -...... ---................... -.............................................................................. ------......... -.............................. ?- S 'iT � �"L�l•:.i._:L: �' �4. '.i's. '✓:.-3.X:..s.-.+�\I•:.l'.'.i%:�.'.�.-. :rsY:, �!r'✓.i-=rl'r`F'?...._r .a:.i':. �..1 _. •2-".`.l __�i:�F4. ie3r."1i`�`.::Y i1rii:>T,e!10.4•:Z:'�'ni'i �??�r�G.i�1i4:i':i3] persortwtakmg call! bale Lopez i 1 1, ; it ii - 1 L 1 i 1. .s; Yyt1' 's.�5-i h r. -:lr r,,. u ..'- 'ti 'fir xs:r: lb�'::=4,:}.�L-,, tr i-r;�lL {.� t r- f -- -_ �ra �,rs�' i, t,'.-•tr•. s�l' J'+rrp 'C�- ,sy+pl� �. t::.�:� y ''-e "! i'i y' "FF •� ti ' f x} F ��ti3 Y5 e D ti 11 '1t S' '1 l ^'l�-S� i"Y - t 4'. „��..7%� '"3 k r �"5 ^s'-F '! x� Z :{l Cc7 ; .-Yf•, �- i .t � � rJ t ,s_ � c�Y,�r�y F;y f. � ���r ;1 s�is 1!. r F �S .� � � _ Ra. .r��? aix ('o-, r N i _,� t F i r��c-i• try v. �T� S t �`�-5� ��.{�`�#�.= �� �c 'e. i,-�.k iat?..� f� t.-: :€, ,.:F ..i - .s: : ���:,SF..r#�tt,ty-S Fes. �l. i .i r f:.6..-t�'F.,.h.<=F��r. .,2.;}"F. i� .#�rFSi�trF� .L�• Comments2 08/22/2003 17:17 19102668023 CARL STONE Ruin ;?0 03')2z49p ht1RPHY-BitUWN WlUc 0.712 l rV PAGE 02 PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITII Facility Number: 78-10 County: Robeson Facility Nance: Carrdi's Foods 7576 Certified Operator Name: Operator Number: 1. Current liquid level(s) in Inches as measured from the current liquid level ?n the lagoon to the lowest point on the top of the dam for lagoons without spillways; and from the current liquid level in the lagoon to the bottom of the spillway for lagoons with spillways. Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoor, Natne/D0 7576 Spillway(Y or N): N Leve. inches): to 2. Check all applicable terms Liquid level is within the designed structural freeboard elevations of one or more structures. Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are wilt In acceptable ranges. x Liquid level Is w4nin the 25 year 24 hour storm elevations for one or more structures. A 30 day Plan or Action is attached. Agronomic balar+oe is within acceptable range. Waste is to be pumped and hauled w off site locations. Bolume and PAN content of waste to de pumped and hauled Is reflected in section III tables, Included within this plan is a list of the proposed sites with related facility numbers, number of acres and receivirog crop information. Contact and secure approval from the DWO prior to transfer of waste to a site not covered in the faciPty's CAWMP. Operation wi!I be partially or fully depopulated. 'Aitact) a complete schedule with =aesponding anima! snits and dates fro depopulation 'if animal's are to be majed tc another perm1ted facility, provide Wil.ty number, lagoon freeboard levels and herd population for the receiving facUlLy 3. Earliest possible date to begin lard appl•cation of wraste- I hereby certify that I have reviewed the Information listed above and Included within the attached Plan of Action, and to the bast of my knowledge and ability, the Information is accurate and correct ' • c w94r, t - /�l�il► �1n Ot Del- Phone: Ll D.� b_ — 510.3 7 Facility Owner:fdenageerrDprint} Facility Owner,Marager (s,gnature) 08/22/2003 17:17 19102668023 Rug 90 03'12.,48p MURPHY-BROWN lb CARL STONE 41 Uezija 1 ao PACE 03 r•- PLAN OF ACTION (PaA) FOR HIGH FREEBOARD AT ANIMAL FACILME: 30 DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure NameY'ldentifter (ID)- 7576 2. Curren; liquld volume in 25 yr./24 hr. storm storage $ structural freeboard a. current liquid level according to marker 14.0 inches b_ designed 25 yr,124 hr. atorm & structW-;A, freeboard _19-0-1 inches c. line b - line a (inches in red zone) = 5.0 inches d. tap of dike surface area according to design (area at belny+v structural freeboard elevation) 27105D fe e. line c/12 x line d x 7.48 gatlonsm, 844773 gallons 3. Protected valume of waste liq,Ad produced during drew down period 1. temporary storage period according to structural design 1 bt} days g. volurhe of waste produced according to structural resign t3 h. current herd # 12M certified herd #1 1200 actual waste produced = currant rd ft x line g = 415248 ft° certified herd # i. volume of wash water according to structural design j. excess rainfall over evaporation according to design k. (lires h + i + }) x 7.48 x 30 dayslline f= d Total PAN to be land applied dwu ng draw down period I. current waste analysis dated cavy2l3(l3 m. ((sizes a kylDOD) x line I = REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE. (Click on the next Structure tab shown below) PoA (30 Day) 2121!00 0 f? 11i1201 ft3 718752 901ors 3.01] Ibs/1000 gel. 4M.8 lbs. PAN I 08/22/2003 17:17 19102668023 CARL STONE Rug ZO 03'12:50P MURPHY-BROWN y1 uCZjJ_%1 ao PAGE 04 r It, TOTAL POUNDS OF PAN STORED VATHIN STRUCTURAL FREEBOARD ANDfOR 25 YR.►24 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILrn ' _ Structure ID: 7676 line m = 4690.E lb PAN 2. Structure ID: line m = lb PAN 3. Structure ID: line m = lb PAN 4. Structure 10= line m = lb PAN 5_ Structure 10. line rn = lb PAN 6. Str°icture ID: line in = !b PAN n. lines I+2+3+4+S+6= 4690.5lbPAN III. TOTAL. PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOW? PERIOD. DO NOT LIST FIELDS TO WHICH PAN CANNOT BE APPLIED DURINt3 THIS 30 DAY PERIOD o. ;tact # p. 994 # q, c'Op r. acres a_ ramatning IRR 2 PAN balanvs (Ibla_re) L TOTAL PAN BALANCE FOR FIELD (Ins.) calurnn rx s u, application +Mndm' 541 18 Bermuda 4.80 123.00 590.4 Mar -Oct ! 1 b Bermuda 4.40 109.0o 479.6 Mar -Oct 6b Bermuda 3.70 161.00 595.7 Mar -Oct 2a Bermuda 5.10 106.00 540.6 Mar -Oct 9a Swrnuda 5.20 232.00 1466.4 Mar -Oct 1-5 Sm Grain 52.10 50.00 2606.0 Sept -Mar I l 'State current crop ending application date or next crop application beglnnng date for available receiving Crops during 30 day draw down per;od. v. Total PAN available for all f ekle (slim of column t) _ 6277.7 Ib. PAN IV. FACILITY'S PoA OVERALL PAN BALANCE w. Total PAN to be land applied (line n from section 11) a 4690.6 lb. PAN PoA 130 Day) ?J21100 08/22/2003 17:17 19102668023 CARL STONE fiuC 2C7 03 `12:5op MURPHY-BROWN .ZtPAGE 65 x. Crop's remaining PAN balance (line v from sec:tloan III) = 5277.7 lb. PAN y_ Overall PAN balance (w - x) a .1587 lb. PAN Line y must show as a deficit. if line y does not shvx as a deficit, fist courSeef action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and l-erd reduction options, recalculate new PAN based on new inforrnaiion. If new fields are to be included as ar. op+ior for lowering lagoon level, add these fields to t'na PAN balance table ant,-" recalculate the overall PAN balance. If animal waste is to be hauled to another permitted facility, provide Information regarding the herd population and lagoon freeboard levels at the receiving NAftMAVI Fm Irrigation onto existing spray fields wig continue as weather and field :;cnditlons pern available for pt,riping r needed_ PoA (30 say) 2/21;00 Information contained in this database is from non agency sources and is considered unconfirmed. Animal Operation Telephone Log DWQ Facility Number 78 — 10 Farm Name 17576 Caller's Name Rusty Collins 10 Reporting Q Complaint Caller's Phone # Access to Farm Farm Accessible from main road O Yes O No Animal Population Confined 10 Yes O No Depop 10 Yes O No Feed Available 10 Yes O No Mortality O Yes O No Spray Availability Pumping Equipment 10 Yes O No Available Fields 10 Yes O No Date 5/28/2003 Time 8:15 Control Number 12996 Region IFRO Laeoon Ouestions Breached 10 Yes Q No Inundated 10 Yes O No Overtopped O Yes O No Water on O Yes O No Outside Wall Dike Conditions 10 Yes O No Freeboard Level Freeboard Plan Due Date Date Plan Date Freeboard Inches (? equals blank) Received Level OK Lagoonl 18" 5I3012003 0 Lagoonl C] Lagoon3 Lagoon4 Lagoons Lagoon6 I� --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- ............................................................................•-•-----"--•---'......-'---'--..................................------•.......................--.................................... ................................................................................................................................................................................................................. `c �h>}J la--`.3J'�.5;;,� ;s�.i:;9._;x��.7'� Wiz, :.: �--z,. -. ?:i�t-,._ .., z. 1., ,i-:.:',.- .... -:�t„ :�?: i4ic•"r ...rj. ,;�:- i.t:; .., ,:Z:;. "f"; w, z. ;Yr `F'w�y�, � :4:.' :�'r 3i•`ty'4; k=' s%:l; �ii-t:<:rtiY:•, "� t:"-. -C': s� persgri falling calif harry Baxley u c •ta c aec ci-. . a. if �+ -.EY � .� t4 -. y, ,!'Li 'i1"i]u-` :•'� _ L ] i L- L•')�r'F�r -'!)Y �� Lt+:�,i��i`,s _fv 1T'L�'�')L: +:.r�� F,r.: ii r- -. L�'•L•' L7f�',,;R `��ii�A:' Lf��.�]��L{_. ,�. Z: r �. i -� � �r i'E` yk- 5 - � '� � _„� z« �' '1 � t:h-E• f �.• �� y 'r�-.,�..,t'• f. '�� F,. �'s kh' ����fJ F i`1 F�'�_ ��"1 F;Y [,i%.�L ;�,i"i��7FJ,���� .,`Fr hE4.. �r�-.`',,.F.1t:.;�, � .. £:,,���r9�� r? ��.,, _1'rs � .i � ��if��iFlrf i��f.Sfii•, �,� ,_k�Y���s�. �' '6�iF ,���S it-i�'S"i��'fi,��'. i�ii�5!:�g l� t .ej Comments2 MRY.30.2003 9:24AM CPRROLL'S FOODS NO.739 P.10 ,5,t j o3 PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITII Facility Number; 78-10 County: Robeson Facility Name: Carroll's Foods 7576 Certified operator Name: fiat-k " operator Number.a5ns� 1. Current liquid level(s) in Inches as measured from the current liquid level in the lagoon to the lowest point on the top of the dam for lagoons withqut spillways; and from the current liquid level in the lagoon to the bottom of the spillway for lagoons with spillways. Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 I-agoon NamellD: 7576 Spillway(Y or N): N Level(Inches): 15 2, Check all applicable items Liquid level Is ►thin the designed atmetural freeboard elevations of one or more structures. Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within acceptable ranges. X Liquid level is within the 25 year 24 hoof storm elevations for one or More structures. A 30 day Plan of Action Is attached. Agronomic balance is within acceptable range. Waste is to be pumped and hauled to off site locations. Bolume and PAN content of waste to be pumped and hauled Is reflected in section Ili tables. included within this plan is a list of the proposed sites with related fadllty numbers, number of acres and receiving crop information. Contact and secure approval from the DWQ prior to transfer of waste to a site not covered in the facility's CAMP. Operation will be partially or fully depopulated, 'Attach a complete schedule with corresponding animal units and dates fro depopulation T animals are to be moved to another permitted facility, provide facility number, lagoon freeboard levels and herd population for the receiving facility 3. Earliest possible date to begin land application of waste: �G �►�t7 3 I hereby certify that I have reviewed the Information listed above and Included within the attaches' Flan of Action, and to the best of my knowtelge and ablllty. the Information Is accurate and correct. Ub-4 aIG3 IIAI-wRL,Hart-K Phone: (gi(1i;o7 -SL37 facility OwnerlManag r (print) r Date; Fa 'lity Owner/Manager (signature) MRY.30.2003 9=24AM CRRROLL'S FOODS NO.739 P.11 PLAN OF ACTION (PoA) FOR HIGH FREF-60AR13 AT ANIMAL FACILITIE- 30 PAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1, Structure Name/identifier (I©); I CFIBOC 7576 2. Current liquid volume in 25 yr124 hr. storm storage & structural freeboard a. current liquid level according to marker 18,0 Inches b. designed 25 yr.124 hr. storm & structural freeboard 19,0 inches c, line b - line a (inches in red zone) = 0 inches d. top of dike surface area according to design (area at below structural freeboard elevation) 271 050 ft' e. line rJ12 x line d x 7.48 gallonW 168055 gallons 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design 180 dWs g. volume of waste produced according to structural design 41 52g ft h. current herd # 1200 certified herd #1 1200 actual waste produced = current herd # x line g = certified herd P I. volume of wash water according to structural design j. excess rainfall over evaporation according to design k. (lines h f i } j) x 7.48 x 30 days/llne f= 4. Total PAN to be land applied during draw down period I. current waste analysis dated F 04/17/2043 m. ((lures e + k)11000) x fine I REPEAT SECTION 1 FOR EACH WASTE STRUCTURE ON SITE. [Click on the next Structure b1b shown below) 415248 ft 0 ft3 161291 fe 718752 gallons L. 1.80 Ib511000 gal, 1597,9 lbs. PAN PoA (30 Day) 2121100 MAY.30.2003 9:24AM CARROLL'S FOODS NO.739 P.12 ll. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURA(, FREEBOARD AND/OR 25 YRJ24 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. Structure If): CFIBOC 7576 line m = 1597.9 lb PAN 2. Structure ID: line m = lb PAN 3. Structure ID: line m = lb PAN 4• Structure ID: line rn = Ib PAN 5. Structure ID: line m = lb PAN B. Structure 1p: line m = lb PAN n. lines 1 * 2 + 3 + A + 5 + 6 = 1597.9 lb PAN Ill. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOWN PERI01]_ n❑ NOT LIST FIELDS Tn wminH PAIN CANNnT RF APPLIFn nt]RINC THIS nn nAY PFR[nh 1 .. ;Wmm 'State current crop ending application date or next crop application beginning date for available receiving craps during 30 day draw down period. v. Total PAN available for all fields (sum of column t) = 2245.0 lb, PAN IV, FACILITY'S PoA OVERALL PAN BALANCE w. Total PAN to be land applied (line n from section 11) = 1597.9 lb. PAN PoA (30 Day) 2/21100 MAY.30.2003 9 24AM CARROLL'S FOODS M0.739 P.13 x. Crop's remaining PAN balance (line v from section 110 = Y. Overall PAN balance (w - x) 2245.0 lb. PAN -647 ib. PAN y must show as a deficit. If line y does flat show as a deficit, list course of action here including pump ant depopulation, herd reduction. etc. For pump & haul and hard reduction options. recalculate new PAN d on new information. If new Melds are to be Indud$d as an option for lowering lagoon level, add these to the PAN balance table and recalculate the overall PAN balance, If animal waste is to be hauled to her permitted facility, provide Information regarding the herd population and lagoon freeboard levels at the Inigafion onto existing spray fields will continue as weather and field conditions permit, Additional land is available for pumping if needed. available PAN is greater than 50 Ibs. PoA (30 Day) 2/21100 Michael F. Easley Governor William G. Ross Jr., Secretary Department of Environment and Natural Resources p Alan W. Klimek, P.E. Director Division of Water Quality April 16, 2003 CERTIFIED MAIL RETURN RECEIPT REQUESTED Carroll's Foods Inc PO Box 759 Rose Hill NC 28458 SUBJECT: Notice of Violation Request for Information Inadequate Freeboard 7576 #78-10 Robeson County Dear Sir or Madam: On February 10, 2003, a representative of your animal operation informed the Division of Water Quality (DWQ) that there was inadequate freeboard in the lagoon(s) serving this facility. This lack of adequate freeboard is in non-compliance with the Certificate of Coverage issued to this facility on May 29, 1997. In addition to this Notice of Violation (NOV), this non- compliance is subject to an appropriate enforcement action by DWQ. This action can consist of one or more of the following: a civil or criminal enforcement action; an injunction; and/or a requirement to apply for coverage under an individual permit. The action chosen will be based on complete evaluation of all factors that resulted in the inadequate freeboard; the actions taken to restore the needed freeboard; and the actions being proposed to prevent the problem from reoccurring. To assist us in our review, please provide the Fayetteville Regional Office with an evaluation of the reasons for the freeboard violation(s) and a strategy to prevent future freeboard violation(s). This evaluation and strategy must include but is not limited to the following: Current Freeboard level(s) Freeboard level records in the lagoon(s) for the past 12 months up to the date of submittal Spraying records for the past 12 months up to the date of submittal ,,� �lr�w NCDENR Customer Service: Mailing Address: Telephone (919) 733-5083 Location: 1-877-623-6748 1617 Mail Service Center Fax (919) 733-0059 512 N. Salisbury St. Raleigh, North Carolina 27699-1617 State Courier #52-01-01 Raleigh, NC 27699-1617 An Equal Opportunity/Affrmiative Action Employer 50% recycled/ 10% post -consumer paper h t t pJJh2o. en r. s to f e. nc. us Inadequate Freeboard Page 2 Rainfall records for the past 12 months for this site up to the date of submittal (if available) Cropping system and PAN specified in the CAWMP. If the cropping system was not in compliance with the facility's CAWMP, provide details of the cropping system in place for the past 12 months. A summary of actions taken to restore the needed freeboard in the lagoon(s) including but not limited to removal of animals from the site, delay of restocking of animals, pumping and hauling waste to another site (specify site), securing additional irrigation equipment, and securing additional spray sites. A description of water conservation measures in use at the facility and the date(s) installed. If the lagoon level(s) are still in violation of the facility's CAWMP and Permit, provide an updated Plan of Action as to how the facility will return to compliance. Provide a detailed description of the actions taken or proposed to be taken to insure that there are no further freeboard violations at this facility. This information must be received by the Fayetteville Regional Office at the following address no later than 10 days following receipt of this letter. Division of Water Quality 225 Green Street, Suite 714 Fayetteville, NC 28301-5043 Once this information is received and evaluated by the DWQ staff, a determination will be made as to the appropriate compliance/enforcement actions to be taken. Each case will be evaluated on its own merit. The efforts by the owner/producer to notify DWQ of the problem, efforts made to resolve the problem once identified, and efforts proposed to prevent future problems will be positive factors in this determination. Nothing in this letter should be taken as removing from you either the responsibility or liability for this non-compliance or future cases of non-compliance. If you have any questions regarding this letter, please do not hesitate to contact our Fayetteville Regional Office Staff at (910) 486-1541. Sincerely, Alan W. Klimek, P.E. Director cc: Fayetteville Regional Office Non -Discharge Compliance/Enforcement Unit Central Files .or %. Facility Name High Freeboard Evaluation Form C-arr`y l ( 7576 Facility Number: 7� - Person Completing Form: )14S Date Form Completed: s _ a (- 03 Date Information Due to DWQ: Date information received Extension Due Date: Information Received: Current Freeboard Yes U., o Level(s) (in inches) Freeboard Levels for Previous 12 Months Yes -.1 1Vo Incomplete Spraying Records for Past 12 Months Yes _�N0 Incomplete Rainfall Records For the Past 12 Months Yes _"<O NIA Incomplete Cropping and PAN Information Yes [."No . ' Incomplete Summary of Actions T to Restore the Needed Freeboard(s) Yes _ No _ Incomplete Description -of Water Con ation Measures In Use Yes _ No ncomplete An updated POA if the Freeboard is still in Violation Yes — No 1-9/A Detailed Description of Actions Taken or Proposed to be Yes _ No Taken to Prevent Future Freeboard Violations Incomplete Date High Freeboard Level Was First Reported to DWQ by Producer �2 -10-d3 Date of First Violation from Farm Records 9,- a q - 03 Items proposed in the Plan of Actions to Bring the Facility Back into Compliance Pump and Haul Remove Animals Delay Restocking Add Land to NMP Add Application Equipment Spray when site is acceptable Others (Please Specify) HFEF 5-12-03 1 Information for Lagoon(s) or Storage Basin(s) (Add Additional Pages as needed) Lagoon Storage Basin (Check as Appropriate) Lagoon or Storage Basin Identifier Design Total Days of Storage for the Facility (From CAWMP) Stop Pump Level for lagoons or the bottom of the storage basin (inches) Lowest Liquid Levels Reported in the month of: Month August September October November Date Level (in inches) as -0 2 3 -39 3-5 '3 v Required Minimum Freeboard (red zone in inches): Does the Minimum Include a Chronic Rainfall Factor Yes No Recorded Freeboard Violations Date Level (in inches) Date POA Submitted 5 or 30 day 3 - 3 --03 -- 1 `7 3-1n-o3 - 1 G 3-13-03 3D 3-z4- o-3 1� 3-3r-a3 149 ` -7-o3 ►7 HFEF 5-12-03 2 e Facility PAN Balance From the CAWMP (pounds) Did the Facility Comply with its NMP for the Past 12 Months Yes ✓ No If No, What Violations Were Identified:_ �& G" IL From the review of the facilities irrigation records, does it appear that the facility made optimal use of the days when irrigation should have taken place. If not, plealse explain: 1AA .. I t _ r / w If the Facility has Installed Water Conservation Devices, what devices were installed and when: What Actions have been taken or proposed to be taken by the Facility to Prevent Future High Freeboard Violations (check appropriate items): Better Management of the System Add Additional Storage Volume Add Lagoon Covers Add Additional Land Application Sites Add Additional Irrigation Equipment Install Water Conservation Equipment Reduce the Number of Animal at the Facility Change Type of Operation Others (please explain): HFEF 5-12-03 3 L If applicable, recorded rainfall data from August 2002 through April 2003 at Facility # Month Amount of rainfall per month (1n inches) # of days it rained per month August 2002 Out of 31 days September 2002 Out of30 days October 2002 out of 31 days November 2002 Out of30 days December 2002 Out of 31 days January 2003 Out of 31 days February 2003 out of29 days March 2003 out of 31 days April 2003 Out of 30 days Total Rainfall Out of274days Comments from Producer: Comments by Reviewer: HFEF 5-12-03 4 Lagoon Fraaboa, As Laurinburg Division m P OF I .: atilt RUMOR e rio PH�9 RS St la 1 tw 5i L1 0 i 1 7169 7670 36 38 38 38 38 38 38 38 38 38 38 38 38 7574 35 43 45 40 42 42 38 38 38 38 3B 3B 38 709E(CLr) 50 50 48 50 50 50 50 48 48 50 50 50 50 7177 30 33 31 38 38 38 38 38 38 38 38 36 38 92H (3ntn) 33 33 30 33 42 42 42 42 42 38 38 44 38 7078.1 30 32 2828 36 38 36 38 36 35 35 38 37 7078-2 35 35 33 33 36 36 38 38 40 38 38 38 38 7171 43 43 42 42 52 51 57 57 57 56 58 55 55 7682 43 41 44 44 45 43 45 45 44 44 44 44 43 7572 34 35 38 40 41 39 38 37 37 36 36 32 33 7579 34 34 33 34 37 38 40 40 40 40 40 39 36 7701 40 39 40 41 40 40 41 41 40 41 41 37 36 7702 33 35 41 49 46 45 44 43 42 41 41 42 42 7710 38 42 43 44 44 44 44 44 44 44 44 45 51 P 1 r Il DE } � _ _ AVERAGE 36.33 40.11 41.11 42.67 44.11 43.33 44.44 44."44.00 43,67 43.67 43.00 43.11 I COMPLEX 111 7705 32 30 30 31 35 33 33 45 44 44 44 44 44 I 7706 37 37 38 37 38 37 37 37 38 35 35 35 35 =1 OUn� I 7707 7708/7886 34 34 36 33 38 33 38 35 38 35 37 34 37 34 37 35 37 35 37 35 37 35 37 35 37 35 ."l.l� t� 7768 41 40 40 40 42 42 42 43 43 40 40 40 40 b.e 7097(GIbson) 42 42 42 44 46 46 47 47 47 43 43 43 43 >htiT?1': DV 0768$ 37 35 33 35 38 36 38 42 42 40 40 40 40 7053 43 43 43 44 44 44 44 4A 44 42 42 42 42 t7578D 35 35 37 38 38 38 38 36 35 36 36 36 36 7575 38 39 39 42 45 45 45 43 43 43 43 43 44 7681 40 42 42 43 45 46 45 44 45 45 45 47 47 7684 37 37 37 37 39 39 40 41 37 41 41 42 43 7704 36 38 37 36 39 39 39 39 41 39 39 40 41 7711 80 64 70 70 74 76 72 72 74 72 72 76 78 7071 37 37 36 37 38 38 38 38 38 38 38 39 39 7072 44 43 43 43 44 M 44 44 46 44 44 49 48 7073 43 43 45 45 45 45 45 45 45 44 4, 49 49 7074 44 44 44 44 44 44 44 45 45 44 44 46 46 7075 45 45 45 45 54 54 53 54 54 53 53 53 56 Division Avarega 39.27 39.87 39.44 41.16 43.04 42.76 42.84 4314 43.27 42.42 42.42 42.96 42.87 Lagoon Freeboa Iq Laudriburg Division OMPUE?41 a=fM*g ' 'r814/200. 1.1=2' 1872001'=B@5/200 . 911120k. .J/812002$9b15J2002VEr,2 0 2 OU/2002 10M 0 00 t0 .1 4 1 20 7189 7570 38 38 38 37 36 36 36 34 33 33 38 33 30 7674 38 38 38 41 41 38 40 38 38 38 36 33 33 7096(CLF) 50 50 50 60 50 50 50 50 50 50 44 30 30 7177 38 36 36 38 33 36 38 31 31 33 30 30 30 9256(Sntn) 38 44 38 38 38 39 40 38 38 38 36 38 36 7078-1 35 38 37 36 33 33 33 33 33 36 42 33 30 7078.2 36 38 38 37 33 33 33 30 33 33 33 36 20 7681.3 36 36 37 37 31 36 44 38 38 38 38 36 33 TOTALS 311 318 312 312 295 300 314 292 294 297 295 269 251 AVERAGE 38.88 30.75 39.00 39.00 36.88 37.50 39.25 36.50 36.75 37,13 36.80 33.83 31.38 COMPLEX II 7573 41 42 41 41 38 37 38 36 37 36 34 31 31 7171 56 55 55 52 49 49 49 45 45 43 42 37 36 7682 44 44 43 44 40 40 41 39 40 39 39 36 36 7572 36 32 33 32 28 28 31 31 34 37 37 31 30 7579 40 39 38 37 32 33 36 32 33 36 37 33 32 7701 41 37 36 37 34 34 34 33 33 33 32 2B 28 7702 41 42 42 41 38 38 38 37 37 37 37 34 34 7710 44 45 51 48 42 42 39 40 40 42 37 37 37 7683 50 51 51 60 49 48 49 47 48 47 46 42 42 TOTALS 393 387 388 382 350 349 355 340 347 350 341 309 306 AVERAGE 43.57 43.00 4311 42.44 38.89 38.78 39.44 37.78 38.56 38,82 37,82 34.33 34.00 COMPLEX III 7705 44 44 44 42 39 38 38 38 38 36 36 28 28 7706 35 36 35 35 33 31 31 31 32 33 34 25 25 7707 37 37 37 36 34 33 34 35 36 37 37 31 31 7708A686 35 35 35 38 37 41 45 44 44 44 44 39 39 7768 40 40 40 40 40 40 40 39 39 38 40 36 36 9�' „ .,,, y4$t 44 �v'v?rt•�.K.49"°'�}�d'_A��'7�'�i4�``���' 7097(Gibson) 43 43 43 43 42 44 42 45 43 45 43 42 42 7685 40 40 40 40 38 37 37 36 34 34 35 30 29 7053 42 42 42 42 42 42 36 36 36 34 31 30 30 Fs1�41's:If d3 39 �� » ig�,. 4 1- 8 7052 52 62 52 52 50 50 50 46 46 48 46 48 46 AVERAGE 41.55 41.55 41,56 41.82 40.18 40.36 40.00 40.09 39.91 39.64 39.36 35.82 36.64 COMPLEX IV 7578 34 35 36 37 35 34 36 34 35 37 38 35 35 7576 38 36 36 37 35 36 39 36 31 35 35 31 31 7576 43 43 44 44 41 41 43 40 4t 39 41 37 37 7681 45 47 47 47 46 45 46 45 45 45 46 42 42 7684 41 42 43 43 41 42 42 42 43 42 42 40 40 7070 44 42 41 40 38 37 36 36 40 39 40 37 38 TOTALS 243 245 247 248 236 235 242 233 235 237 242 222 223 AVERAGE 40.90 40.01 41.17 41,33 30.33 39.17 40.33 38.83 39.17 39.50 40.33 37.00 37A7 COMPLEX V 7703 37 38 36 36 33 33 36 35 35. 35 35 32 31 7704 39 40 41 40 36 36 37 36 37 36 35 33 35 7711 72 76 78 77 74 74 76 74 74 76 76 76 74 7071 38 39 39 39 36 36 36 35 41 43 42 41 36 7072 44 49 46 49 45 43 44 43 43 43 43 41 41 7073 44 49 49 50 46 45 48 46 46 46 46 44 43 7074 44 48 46 46 43 43 44 43 43 43 43 41 40 7075 53 53 65 56 51 51 49 49 49 49 49 47 48 7076 51 68 55 54 50 50 52 52 51 51 52 49 61 AVERAGE 48.89 49.33 49.22 49.56 46,00 45.67 46.89 4519 48.58 48,89 48,T8 44.69 44.33 80C FARMS 7729 42 41 41 40 39 39 38 38 38 38 38 42 42 7734 41 41 41 40 36 35 34 30 30 29 28 27 26 TOTALS 83 82 82 80 75 74 72 88 68 67 66 89 68 AVERAGE 41.90 41.00 41.00 40.00 37,50 37,00 39.00 34,00 34.00 31.60 33.00 34.60 34,00 0tvislon Average 42,42 42.96 42.97 42.84 38.60 38.64 39.40 38.20 38.53 38,71 38.42 35.51 34.91 Lagoon Freer revels Leurhhurg Division CnMYP.CEiG! QI?8Y2Q02 _ hp41200 � t1112002' 11812Qp29AR L,_.� 2Y212Qt1 1719Y2pP2�121.1 "'2723t7.4021�(,'21Q0Y�(1'0 Y8 3 . 11.1312 - ROOB 7169 7570 30 32 32 30 33 33 33 33 24 22 21 27 28 7674 33 34 34 30 33 33 33 33 19 22 20 21 24 7096(CLF) 30 30 30 30 30 30 30 24 27 24 23 27 26 7177 30 30 30 33 30 30 30 28 26 22 27 28 27 9256(Sntn► 36 36 36 36 36 36 36 36 32 32 31 31 31 7078.1 30 26 28 27 26 28 26 26 22 24 24 24 24 7078-2 29 30 30 29 28 28 28 28 26 24 28 27 26 7681-3 33 36 38 34 33 33 33 30 29 30 27 27 30 TOTALS 251 258 256 249 249 249 251 240 206 200 201 212 218 AVERAGE 31.38 32.00 32.00 31.13 31.13 31.13 31.30 30.00 25.63 25,00 25.13 20.50 27.25 COMPLEX II 7573 31 30 29 26 25 25 25 22 24 21 20 20 24 7171 36 34 33 31. 30 30 29 27 28 25 29 28 27 7682 36 36 35 32 31 31 31 29 28 27 27 27 25 7572 30 30 28 25 27 27 27 26 25 24 25 28 27 7579 32 31 31 26 25 25 24 22 20 25 24 24 24 7701 26 27 27 25 25 25 27 26 25 24 29 31 31 7702 34 33 32 30 29 29 29 27 27 26 26 27 26 7710 37 35 35 29 29 30 30 28 27 27 26 26 26 7683 . 42 40 40. 38 37 . 37, . 37r 38 :. . _ . s 38a ...: '. 354, TOTALS 305 290 290 262 256 259 259 243 238 234 240 245 244 AVERAGE 34.00 32.89 32.22 29.11 28.67 28.78 28.70 27,00 28,44 25.00 26.97 27.22 27.11 7706 25 24 24 22 24 25 24 24 21 25 26 26 26 7707 31 30 30 27 27 27 24 24 20 25 25 25 25 77089686 39 37 37 34 34 34 30 30 29 26 24 26 29 7768 38 38 36 34 34 34 32 32 32 30 30 33 36 m mg 7007(Gbson) 42 42 42 41 40 40 40 40 40 39 39 39 39 7685 29 29 29 26 25 26 23 21 24 25 24 24 24 7053 30 30 30 28 28 25 42 41 38 38 37 42 40 --- 7052 48 46 46 44 39 39 39 38 4p 40 39 40 44 TOTALS 322 380 396 357 353 356 356 353 346 353 349 359 364 AVERAGE 35,64 35.09 36.09 32A5 32.09 32,36 32.36 32.09 31.45 32.09 31.73 32.04 33.09 IV 7578 35 34 32 29 29 26 27 26 26 24 24 26 29 7576 31 30 29 27 25 25 24 23 23 23 26 26 25 7575 37 37 36 33 33 33 31 30 29 28 28 28 27 7661 42 42 41 39 37 38 38 36 35 35 34 35 35 7684 40 40 39 37 36 38 36 35 35 34 33 33 33 TOTALS 223 220 213 199 195 195 191 194 181 176 176 179 180 AVERAGE 37.17 36.67 35.50 33.17 32.50 32.50 31.53 30.67 30.17 29.33 29.33 29.83 30.00 COMPLEX V 7703 31 30 30 26 26 26 23 22 23 24 24 24 24 7704 35 30 30 27 27 27 24 23 23 22 23 26 25 7711 74 74 74 78 78 78 78 76 78 78 78 78 78 7071 38 36 36 35 35 35 35 34 30 30 26 29 29 7072 41 41 41 38 3B 38 41 40 36 34 33 35 33 7073 43 43 43 41 41 41 42 41 41 40 39 41 41 7074 40 40 40 41 41 41 42 41 40 36 35 36 38 7075 4B 48 48 46 46 48 44 43 40 37 35 35 35 7076 51 51 51 49 48 48 47 48 44 43 43 43 43 TOTALS 399 393 393 381 380 360 376 366 355 3" 338 348 344 AVERAGE 44.33 43.67 43.61 42.33 42.22 42.22 41.78 40.67 39,44 38.22 37.58 38144 39.22 DivisionAvorege 34.91 34.47 24.18 32.18 31.80 31.98 31.84 30.00 29.44 29,04 28.98 29.50 30.00 I Lagoon Free boarC Laurinburg DIVIslon 7169 7570 27 28 28 28 27 27 25 23 21 22 18 18 26 7574 21 24 25 24 24 24 23 19 18 21 18 18 22 7096(CLF) 27 26 27 27 30 27 22 21 19 18 17 17 26 7177 26 27 26 24 22 23 22 20 16 33 29 29 27 9266(Sntn) 31 31 30 27 27 26 25 27 32 29 25 25 24 7078-1 24 24 24 23 22 21 22 19 18 17 14 14 19 - 7078.2 27 28 28 27 26 25 24 23 20 20 18 18 is- 1-3 27 30 30 27 27 26 24 25 24 24 23 23 20 TOTALS 212 218 218 207 205 199 187 177 170 184 152 162 182 AVERAGE 26.50 27.25 27.25 25.88 25.63 24,88 23.38 22.13 21.25 23.00 20.25 20.25 22.75 COMPLEX II 7573 20 24 24 25 24 22 20 19 15 15 12 13 15 r 7171 28 27 27 27 25 23 21 20 19 18 14 18 25 7682 27 25 26 25 24 21 24 24 21 25 22 20 20 7572 28 27 28 25 22 23 24 23 18 17 13 18 22 7579 24 24 24 24 24 21 20 19 16 17 13 16 16 7701 31 31 31 31 24 24 21 20 17 17 14 14 15 - 7702 27 26 26 26 25 25 24 22 20 19 18 17 16 - 7710 26 26 26 26 25 24 21 25 18 18 16 16 17 34 34. .34:.. :,: U.- 32. :. _.. 31 1 31„ ,*..` 30-":. TOTALS 245 2" 244 243 225 214 206 202 171 172 147 154 170 AVERAGE 27.22 27.11 27.11 27.00 25.00 23.78 22.89 22.44 igloo 10.11 16.33 17.11 18.89 ,,V7 cV ZD co c.3 c0 Iv 1o..7 10 1D 14 ld I 10.0 r 7706 26 26 26 24 24 19 18.5 18 17 17 15 19 24 7707 25 25 25 24 23 20 19 19.5 18,5 24 20 29 28 7708/7686 28 29 31 32 32 28 26 25 22 25 19 20 18 - 7768 33 36 39 43 43 40 40 38 36 36 31 31 31 7097(Gibson) 39 39 40 39 40 1 39 38 35 33 35 33 33 d 39 7685 24 24 24 22 24 20 19 18.5 18 18 16 18 20 7081 42 40 40 40 40 39 36 36 34 32 29 28 32 rt �y r 7082 40 40 39 40 38 36 36 30 29 28 27 27 33 4 N twx TOTALS 359 364 368 396 306 369 358 345 315.5 318 290 308 348.5 AVERAGE 32.04 33.09 33.45 33,00 33.00 30.75 29.67 28.75 28.29 26.50 24.17 25.80 29.04 7578 26 29 28 27 25 23 22 20 18 18 16 18 22 T -7578 26 25 25 23 19 19 17 17 16 18 17 16 17 - 7575 28 27 27 26 26 26 24 22 20 20 19 18 17 - 7681 35 35 34 34 32 32 30 29 29 26 25 24 23 7684 33 33 33 32 31 31 29 29 26 25 24 24 23 7070 31 31 30 29 29 29 28 25 23 22 21 20 20 TOTALS 179 180 177 171 162 160 150 142 132 129 122 118 122 AVFRArM 90.R9 to net 9Y " 90. FA 97 An 9111 Al 95 An 91 R7 99 AA 94 5n 9n 11 1111 47 9A 1'1 liV1Y1r LCAV bull c9 c9 cd c0 IV $V IV 11 I9 IV Ic IV to - 7704 25 25 25 25 24 24 24 20 18 18 14 15 15 7711 78 78 78 78 78 78 78 78 78 78 78 78 78 7071 29 29 28 29 25 24 24 23 21 21 19 25 26 7072 35 33 33 33 32 29 29 29 25 24 23 24 23 7073 41 41 40 41 39 35 35 33 33 31 30 30 28 7074 36 36 36 36 35 33 33 32 30 31 28 26 20 7075 35 35 35 35 34 33 33 30 29 28 26 27 26 7076 43 43 43 43 43 41 41 40 37 41 36 36 35 TOTALS 346 3" 341 343 329 315 315 302 285 208 266 274 266 AVERAGE 38.44 38.22 37.89 38.11 36.56 35.00 35.00 33.58 31.67 32.00 29.56 30.44 29.56 Lagoon Freeboard : Laudnburg Dlvlslon 8D93RII 1 COMPLEX VI Foxddge Sow Farm/2184 30 28 23 23 19 21 20 NudFinl218512186 31 29 24 24 19 21 24 Boer Studl2005 39 38 33 33 28 30 30 Isolatlon12187 4e 47 41 42 38 40 41 Depot 30 29 29 19 17 18 18 Ext. Truck Wash 38 35 26. 19 14 15 30 Double L 39 38 30 32 26 28 29 Int. Truck Wash 38 37 30 30 24 25 24 Dognod Sow Farml2135 20 19 19 20 18 22 20 NurserW2136 24 20 20 25 24 24 25 Flnlsher12137 19 19 19 18 16 19 19 Ext. Truck Wash 37 37 29 26 23 26 35 Int, Truck Wash 48 48 41 42 39 42 42 TOTALS 439 424 364 353 305 331 357 AVERAGE 33.77 32.62 28.00 27.15 23.48 25.46 27.46 BOC FARMS 7729 33 32 32 32 30 28 30 28 27 23 21 21 20 7734 17 17 18 16 15 13 12 11 10 13 13 13 13.5 TOTALS 50 49 48 48 45 41 42 39 37 36 34 34 33.5 AVERAGE 25.00 24.50 24.00 24.00 22.50 20.50 21.00 19.50 18.50 18.00 17.00 17.00 16.75 Divlslon Average 30.24 30.41 30.35 30.61 29.61 28.22 28.73 27.64 24.99 25.08 22.47 23.37 25.07 Information contained in this database is from non agency sources and is considered unconfirmed. Animal Operation's Telephone Log DWD Facility Number 78 — 10 Date 10/2003 Farm Name 17576 Time Caller's Name u i^ Q CY ''S r-,.r.& Control Number 11756 ® Reporting Q Complaint Region JFRO Caller's Phone # Access to Farm Lasaon Questions Breached 10 Yes Q No Farm Accessible from main road 10 Yes Q No Inundated 10 Yes O No Overtopped 10 Yes O No Animal Population Water on O Yes Q No Outside Wall Confined O Yes Q No Dike Conditions 10 Yes Q No Depop 10 Yes Q No Feed Available Q Yes O No Freeboard Level Mortality 10 Yes O No Freeboard Plan Due Date Inches (? equals blank) Date Plan Date Freeboard Received Level OK Lagoonl 17/12/2003 _ _p3 Sarav Availability Lagoonl Pumping Equipment 10 Yes Q No Lagoon3 I� Lagoon4 Available Fields O Yes Q No Lagoons Lagoon6 E—J ENTERED BY PAUL RAWLS ............................... -.... - -..... _.. _.. _-. -.._................. ... ... ... ... ...... ...-........ -.. --- .............................. _.. _....... --........ ... ......... -..-........... ... ... -.. -..... y HN HASTY Comments2 e � Rpr 17 03 05:12p MURPHY-BROWN 9102933138 PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITII Facility Number: 78-10 County: Robeson Facility Name: Carroll's Foodsffrr7576 Certified Operator Name: JI�1hrk ry&A.& l Operator Number. ZSSS -5- 1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the lowest point on the top.of the dam for lagoons without spillways; and from the current liquid level in the lagoon to the bottom of the spillway for lagoons with spillways. Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon Name/ID: 7576 Spillway(Y or N): N Level(inches). 15 2. Check all applicable items X Liquid level is within the designed structural freeboard elevations of one or more structures. Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within acceptable ranges. Liquid level is within the 25 year 24 hour storm elevations for one or more structures. A 30 day Plan of Action is attached. Agronomic balance is within acceptable range_ Waste is to be pumped and hauled to off site locations. Bolume and PAN content of waste to be pumped and hauled is reflected in section III tables. Included within this plan is a list of the proposed sites with related facility numbers, number of acres and receiving crop information. Contact and secure approval from the DWO prior to transfer of waste to a site not covered in the facility's CAWMP. Operation MI be partially or fully depopulated. 'Attach a complete schedule with corresponding animal units and dates fro depopulation *if animals are to be moved to another permitted facility, provide facility number, lagoon freeboard levels and herd population for the receiving facility 3_ Earliest possible date to begin land application of waste: I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct. E 1 W co t AI S Phone: l 2 4 �rio 37 Fa lity Owner/Manager (print) Date: "L --14 -A3 �L- — Facility Owner/Manager (signature) ' Apr' 17 03 05: 13p MURPHY-BROWN 9102933138 P. 18 PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIE: 30 DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Namelldentifier (113): JCFiB0C 7576 2. Current liquid volume in 25 yr.124 hr. storm storage & structural freeboard a. current liquid level according to marker 15.0 inches b. designed 25 yr.124 hr. storm & structural freeboard 19.0 inches c. line b - line a (inches in red zone) = 4.0 inches d. top of dike surface area according to design (area at below structural freeboard elevation) 271050 ft2 e. line c112 x line d x 7.48 galionslft3 675818 gallons 3_ Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design 180 days g. volume of waste produced according to structural design 1 415248 ft3 h. current herd # 1200 certified herd # 1200 actual waste produced = current herd # x line g = 415248 ft'1 certified herd # i. volume of wash water according to structural design - 0 ft3 j. excess rainfall over evaporation according to design 161291 ft3 k. (lines h + i + j) x 7.48 x 30 days/line f= 718752 gallons 4. Total PAN to be land applied during draw down period I. current waste analysis dated 12/17/2002 3.00 lbs11000 gal. m, ((lines e + k)11000) x litre 1 = 4183.7 lbs. PAN REPEAT SECTION 1 FOR EACH WASTE STRUCTURE ON SITE. (Click on the next Structure tab shown below) PoA (30 Day) 2/21/00 i Apr 17 03 05:13p MURPHY-BROWN 9102933138 p.19 II. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YR.124 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. Structure ID: CF/BOC 7576 line m = 4183.7 Ib PAN 2. Structure ID: line m = lb PAN 3. Structure ID: line m = lb PAN 4. Structure ID: line m = lb PAN 5. Structure ID: line rn = lb PAN B. Structure ID: line m = lb PAN n. lines 1 +2+3+4+5+6= 4183.7 lb PAN Ili. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOWD F t=KIUU. UU NU I L.I5I I-IMUb I U VVHII:H F'AN UANNU I tat AYYLIIGU IJUK1NLa I FIIS JU UAT rI=KIUU o. tract # p. field # q. crop r. acres s. remaining IRR t. TOTAL PAN u. application windawl 2 PAN balance - BALANCE FOR (lb/acre) FIELD (tbs.) colurnn r x s 541 2-4.709 Bermuda hav 44.90 200.00 8980.4 Mar -Oct J IG LG L/LJI I C` LL1%JV =11U11 ILJ 0VfJ11%jC3LIVI I LJGLO UI I1r^L LA L/tJ �FF31k..QULAI LJGLjll 11 III IIJ. UGLIU IV! PrQ1Pi/IG receiving crops during 30 day draw down period. - v. Total PAN available for all fields (sum of column t) = 8980.0 Ib. PAN IV. FACILITY'S PoA OVERALL PAN BALANCE w. Total PAN to be land applied (line n from section II) = 4183.7 lb. PAN PoA (30 Day) 2/21/00 `Rpr' *17 (13 05: 13p MURPHY-BROWN 9102933138 p.20 x. Crop's remaining PAN balance (line v from section Ill) y. Overall PAN balance iw - x) 8980.0 lb. PAN -4796 lb. PAN Line y must show as a deficit. If line y does not show as a deficit, list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new PAN based on new information. If new fields are to be included as an option for lowering lagoon level, add these fields to the PAN balance table and recalculate the overall PAN balance. If animal waste is to be hauled to another permitted facility, provide information regarding the herd population and lagoon freeboard levels at the IIrrigation onto existing spray fields will continue as weather and field conditions permit. Additional land is available for pumping if needed. PoA (30 Day) 2/21100 .. @2/10/2003 15:60 9102765637 RtZLLlN5 PAGE 01 82/10/2003 15:50 9102765637 RCOLLINS Feh'10 03 12:04p MURPHY-BROWN " PAGE 02 9102933138 P-2 PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITII Facility Number: 78-10 County: Robeson Facility Name: Carroll's Foods 7576 Spy: Certified Operator Name: Red nos Operator Number. 1. Current liquid level(s) In inches as measured from the current Iiquid level in the lagoon to the lowest point on the top of the dam for lagoons without spillways; and from the current liquid level in the lagoon to the bottom of the spillway for lagoons with spillways. Lagoon Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon Name/ID: 7576 Spillway(Y or N): N Level(Inches): 17 2. Check all applicable items Liquid level is within the designed structural freeboard elevations of one or more structures. Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within acceptable ranges. Liquid level is within the 25 year 24 hour storm elevations for one or more structures_ A 30 day Plan of Action is attached. Agronomic balance is within acceptable range. Waste is to be pumped and hauled to off site locations. Solume and PAN content of waste to be pumped and hauled is reflected in section 111 tables. Included within this plan is a list of the proposed sites with related facility numbers, number of acres and receiving crop information. Contact and secure approval from the DWQ prior to transfer of waste to a site not covered in the facility's CAWMP. Operation will be {partially or fully depopulated_ 'Attach a complete schedule with corresponding animal units and dates fro depopulation *9 animals are to be moved to another permitted facility. provide facility number, lagoon freeboard levels and herd population for the recelving facility 3. Earliest possible date to begin land application of waste: I hereby certify that I have reviewed the information listed above and Included within the attached Plan of Action, and to the best of my knowledge and ability, the intormation Is accurate and correct. GO1I r n f Phone: 7 Facility caner/Manager (print) '&4 4&1�ea Date: Facility weer/Manager (signature) 02,/10/2003 15:50 9102765637 RCOLLINS Feb.10 03 12:04p MURPHY-BROWN PAGE 03 9102933138 P.3'. PLAN OF ACTION (POA) FOR HIGH FREEBOARD AT ANIMAL FACILITIES 30 DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Name/identifier (ID): I CF100C 7576 2. Current liquid volume In 25 yr-/24 hr. storm storage & structural freeboard a_ current liquid level according to marker 17.0 inches b. designed 25 yr./24 hr. storm & structural freeboard 19.0 inches c. line b - line a (Inches in red zone) = 2.0 inches d. top of dike surface area according to design (area at below structural freeboard elevation) 271050 f e_ tine c/12 x line d x 7.48 gallons/ft' 337W9 gallons 3. Projected volume of waste liquid produced during drew down period f. temporary storage period according to structural design 180 days g. volume of waste produced according to structural design 415248 fe h. current herd # 1200 certified herd #1 1200 actual waste produced = current hard # x line g = certified herd # 1. volume of wash water according to structural design j. excess rainfall over evaporation according to design k. (lines h + I +j) x 7.48 x 30 daysAine f= 4. Total PAN to be land applied during draw down period I. current waste analysis dated 1 12/17/2002 m_ ((lines e * k)11000) x fine 1 REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE. (Click on the next Structure tab shown below) 415248 ft' () Ift3 1612131 fl 718752 gallons 3.00 lbs/1 also gal. 3170.0 lbs. PAN PoA (30 Day) 2/21100 • 62/10/2003 15:50 9102765637 RCCLLINS PAGE 04 Feb 10 03 12: 04p MURPHY-BROWN 9102933138 P• 4 Il. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YRJ24 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILIT1r 1 _ Structure iD: CFBOC 7576 line m = 3170.0 lb PAN 2. Structure ID: line m = lb PAN 3. Structure ID: line m - lb PAN 4, Structure ID: line In = lb PAN 5_ Structure ID: line m = lb PAN 6_ Structure ID: line m = lb PAN n. lines 142+3+4+5+6= 3170.0 lb PAN III. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOM PERIOD. DO NOT UST FIELDS TO WHICH PAN CANNOT BE APPLIED DURING THIS 30 DAY PERIOD o, tract # p. field # q. crop r. acres s. renainN IRR 2 PAN balance cibrsore) e. TOTAL PAN BALANCE FOR FIELD (Ib5Q column r x s u. appihetion window' 541 I&B Bermuda hay 15.90 275.00 4372-5 Mar-OCt 541 1 Small grain 9,20 50.00 460.0 Sept -Mar Mate current crop enaing application date or next crap application beginning date for available receiving craps during 30 day draw damn period. v. Total PAN available for all fields (sum of column t) = 4832.5 lb. PAN IV. FACILITY'S PoA OVERALL PAN BALANCE W. Total PAN to be land applied (line n from section Il) = 3170.0 lb. PAN PoA (30 Day) 2/21/00 02/10/2003 15:50 Feb 10 03 12:04p 9102765637 RCOLLINS MURPHY-BROWN 91029334 38 PAGE 05 P.5 x. Crops nmaining PAN balance (line v from section Ill) y. Overall PAN balance (w - x) 4832.5 Ib, PAN -1M lb. PAN Line y must show as a deficit. If line y does not show as a deficit, list course of action here Including pump and haul, depopulation, herd reduction, etc. Far pump & haul and herd reduction options, recalculate new PAN based on new information. if new fields are to be Induded as an option for lowering lagoon level, add these !fields to the PAN balance table and recalculate the overall PAN balance. If animal waste is to be hauled to another permitted facility, provide information regarding the herd population and lagoon freeboard levels at the Irrigation onto existing spray fields will continue as weather and field conditions permit. Addltlonall land is available for pumping if needed_ PoA (30 Day) 2/21/00 O� NN A rF, Michael F. Easley, Governor Q William G_ Ross Jr., secretary yNorth Carolina Department of Environment and Natural Resources j Alan W. Klimek, P. E., Director division of Water Quality August 5, 2003 ®E1+ R—Fm® CERTIFIED MAIL Au 12 2004 RETURN RECEIPT REQUESTED Carroll's Foods Inc p 7576 D }� Q PO Box 759 Rose Hill NC 28458 Subject: Application for National Pollution Discharge Elimination System (NPDES) General Permit Facility Number 78 - 10 Dear Carroll's Foods Inc: The Division of Water Quality (Division) has been required by the U.S. Environmental Protection Agency (EPA) to develop a NPDES permit program for animal waste management systems. The Division has developed a general NPDES permit similar to the state Non -Discharge General Permit that this facility is currently permitted under. Coverage under the General NPDES permit will be required by all facilities that are at, or above, the federal threshold numbers of animals listed below, as well as any facilities that have had a discharge to waters of the state since January 1, 2001. Federal Threshold Animal Numbers: 2500 Swine greater than 55 pounds in weight 10,000 Swine less than 55 pounds in weight 700 Mature (milking cows or any cows that have calved) Dairy Cattle 1000 Beef Cattle in confinement 30,000 Poultry with a liquid waste management system 55,000 Turkeys 125,000 Chickens other than a liquid waste management system 82,000 Laying Hens other than a liquid waste management system According to our records this facility meets the federal threshold for a NPDES permit. if you are currently operating at a population above the threshold numbers please sign and submit the enclosed NPDES Short Form B — Existing Facility. Please carefully follow the instructions on the form. If you are currently operating this facility at a population below the federal threshold you may choose to submit the enclosed "NPDES Short Form B — Existing Facility" for the design capacity of the system as it is currently permitted. You may also choose to request a new Certificate of Coverage under the State Non -Discharge Permit at a population below the federal threshold. Should you choose this option, please submit the enclosed "Request for Modification to Existing Certificate of Coverage for State Non - Discharge Permit" application and updated WUP reflecting the population change. Please note that if you are issued a modified Certificate of Coverage for a lesser population, any future increases in population would require a new permit from the Division prior to increasing the animal population. Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Customer service Center An Equal Opportunity Action Employer Internet http://h2a.enr.no.state_us/ndpu Telephone (919) 733-5083 Fax (919)715-W8 Telephone 1 800 623-7748 50% recycledl110% post -consumer paper Please submit one of the enclosed applications within 60 days from. receipt of this letter_ If you choose to submit the "Request for Modification to Existing Certificate of Coverage for State Non -Discharge Permit' application you must include an updated WUP. If you are unable to obtain an updated WUP you should submit the "NPDES Short Form B — Existing Facility" for your current permitted population and request a permit modification at a later date when you have obtained a new WUP. Failure to submit the application as required may subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. If you have any questions about the NDPES permit, the enclosed applications, or any related matter please feel free to contact J R Joshi at 919-733-5083 extension 363. Sincerely, M. Paul Sherman, P.E. Cc: Robeson Soil and Water Conservation District Fayetteville Regional Office, Division of Water Quality Permit File NCA278010 Permit Application File NCA278010 Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current MRCS standards are met prior to restocking of the facility. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The _Regional_Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely, -Zde /— for Alan W. Klimek, P.E. Enclosures (General Permit AWG100000) ------ -- cc: (Certificate of Coverage only for all cc's) Fayetteville Regional Office, Water Quality Section Robeson County Health Department Robeson County Soil and Water Conservation District Permit File AWS780010 NDPU Files Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural. Resources Alan W. Klimek, P. E., Director Division of Water Quality May 1, 2003 Carroll's Foods Inc 7576 PO Box 759 Rose Hill NC 28458 Subject: Certificate of Coverage No. AWS780010 7576 Swine Waste Collection, Treatment, Storage and Application System Robeson County Dear Carroll's Foods Inc: On April 28, 2003, the North Carolina General Assembly ratified Senate Bill 733 which directs the - -Division of Water Quality (Division) to extend the expiration date of the Swine Waste Operation General Permit AWG100000. Therefore, the General Permit has been re -issued by the Division to extend the expiration date to October 1, 2004. During the period of this extension the Division will be working with all interested parties on the development of a new version of the Non -Discharge General Permit. In accordance with your application received on February 13, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Carroll's Foods Inc, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. The issuance of this COC supercedes and terminates your previous COC Number AWS780010 which expired on April 30, 2003. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the 7576, located in Robeson County, with an animal capacity of no greater than an annual average of 1200 Farrow to Finish swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until October 1, 2004. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plari is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federaI), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. - ,�+� NMM Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Customer Service Center An Equal Opportunity Action Employer Internet httpJ/h2o.enr.state.nc.us/ndpu Telephone (919)733-5083 Fax (919)715-6048 Telephone 1-877-623-6748 50% recycled/10°/6 post -consumer paper t Murphy -Brown, LLC Grower(s): Farm Name: 07/22/2002 P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Carrolis Laurinburg 7576 County- Robeson Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish 1200 Wean to Feeder Feeder to Finish Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, fe, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gal/yr gal/yr Farrow to Feeder 4015 gal/yr gallyr 1200 Farrow to Finish 10585 gaVyr 12,702,000 gallyr Wean to Feeder 223 gal/yr gat/yr Feeder to Finish 986 gal/yr gallyr Total 12,702,000 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity T e Nitrogen Produced per Animal Total Farrow to Wean 5.4 lbs/yr lbs/yr Farrow to Feeder 6.5 lbs/yr lbs/yr 1200 Farrow to Finish 14.125 lbs/yr 16,950 lbs/yr Wean to Feeder 0.48 lbs/yr lbs/yr Feeder to Finish 2.3 lbs/yr lbs/yr Total 16,950 lbs/yr Applying the above amount of waste is a big job_ You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 79.2 Total N Required 1st Year: 25707 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 25,707.00 Total Nitrogen Produced by Farm: 16,950.00 Nitrogen Balance for Crops: (8,757.00) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield r A Barley 1.6 lbs N 1 bushel B Hybrid Bermudagrass - Grazed 50 lbs N 1 ton C Hybrid Bermudagrass - Hay 50 lbs N / ton D Com - Grain 1.25 lbs N I bushel E Com - Silage 12 lbs N / ton F Cotton 0.12 lbs N 1 lbs lint G Fescue - Grazed 50 lbs N / ton H Fescue - Hay 50 lbs N 1 ton I Oats 1.3 lbs; N I bushel J Rye 2.4 lbs; N 1 bushel K Small Grain - Grazed 50 lbs N 1 acre L Small Grain - Hay 50 lbs N 1 acre M Grain Sorghum 2.5 lbs N 1 cwt N Wheat 2.4 lbs N 1 bushel O Soybean 4.0 lbs N 1 bushel P Pine Trees 40 lbs N / acre 1 yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PANT/animal Farm Total/ r Farrow to Wean 0.84 Farrow to Feeder 1 1200 Farrow to Finish 4.1 4920 Wean to Feeder 0.072 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 4920 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 24600 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid berrnuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 82 acreas of land. If you apply the sludge to com at a rate of 125 pounds per acre, you will need 196.8 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to property irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. `This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance In determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. a Soil Application Rate Application Amount Tract Hydrant Type Crop inthr _ * inches 541 541 1 & 8 Wagram C 0.6 1 541 24, 7 & 9 Norfolk C 0.5 1 5 & 6 McColl C 0.65 1 E10:11S 6 of 8 i Additional Comments: This WUP is written based on farm pumping records. Irrigation records for 1999, 2000, and 2001 are included. The K plan is based on the 1999 waste application records. This is the highest of the three years. SUMMARY: 1999 16,949.63 tbs. PAN 2000 16,333.34 Ibs. PAN 2001 11,863.73 tbs. PAN 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 7576 Owner: Carrolls Laurinburg Manager: Owner/Manager Agreement: Itwe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Ilwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. Ilwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff - This plan will be Fled on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. t Name of Facility Owner: Carrolls Laurinburg Signature: C 0 Date Name of Manager (if different from owner): Signature: Date Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 85.6_ Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: - ZZ-o Date 8 of 8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing himther the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for f s other nutrients. l i 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Wastelnutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 4 t 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 71. IL or 41 *IJ 77 'lk Aj? o a4iwy ,IV A 6f 03/13/2003 09:50 9102765637 RCOLLINS PAGE 01 03/13/2003 09:50 9102765637 RCOLLINS tf1UCS„�.ya Mar 12 03 02:26P MURPHY-BROWN PAGE 02 11. - PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITII Facul ty Number: 78-30 County: Robeson Facility Name: Cerroll's Foods/BOC 770 Certifled Operator Nano: ` �"Operator Number. I. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the lowest point on the top of the darn for lagoons without spillways; and from the current liquid level in the lagoon to the bottom of the spillway for lagoons With spillways. Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon Name/iO: 7703 5pillway(Y or N): N T — Level(inches): 17 2. Check all applicable ?terns Liquid level is wltrtin the designed structural freeboard elevations of one or more structures. 1`lve and 30 day pians of Action are attached, Hydlraullc and agronomic balances are within acceptable ranges. X Liquid level Is within the 25 year 24 hour storm elevations for one cr more structures. A 30 day Plan of Action is attached. Agronomic balance is within acceptable range. Waste Is to se pumped and hauled to off site locations. Holume and PAN content of waste to be pumped and .Fouled is reflected in section III tables. Included within this plan Is a list of the proposed sites with related facility numbers, number of acres and receiving crop information. Contact and secure 3Dproval from the DWQ prior to transfer of waste to 2 site not covered in the facility's CAWIVIP. Operation will be partially or fully depopulated. Attach a complete schedu'e with ccrrespoming animal units and dates fro depopulation 'if animals are to be moved eo arothw permitted facility, provide facility number, lagoon fraeboard',evels and herd population for the receiving facility 3. Earliest possible date to begin land application of waste: �3 / D I hereby certify twat I have revioewed the Information listed above and Included within the attached Plant of Actkm, arxt to the beat of my knowledge and ability, the irnfoirmation Is accurate and correct. s re- 11+e g 114S Phone: t=achity OwnerlManager (print) _ Date: FacAfffy Owner/Manager (signature) �jio 1AG -5+i lX EILLII PAGE 03 03/13/2003 09: 50 9102765637 y 1 U2y i;i 1 -dd P- Mar 12 03 02s28p MURPHY-BROWN PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANO AIL FACILITIEt 30 DAY DRAW DOWN PERIOD L TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1, Structure NamelldertMer (ID): 7703 2. Current Ilquld volume in 25 yr./24 nr. storm storage & structural freeboard a. current liquid level wording to marker 15.0 irtcl;es b. designed 26 yrJ24 hr. storm & structural freeboard 19.0 inches c. line b - tine a (inches In red zone) = 4.0 inches d. top of dike surface area according to design (area at bsiow stniciursl freeboard elevation) 278618 ftz e, line c/12 x fine d x 748 galloraW 6946M gallons 3_ Projected volume of waste liquid produced during draw down period f, temporary storage period according to structural design 160 days 9, volume of waste produced according to structural design 254396 ft3 h, current herd 0 24QC certified herd # 2400 actual waste produced - Curren herd # x line g = certified herd # i. volume cf wash water according to structu-al design j, excess rainfall over evaporation according to design k_ (lines h + i + j) x 7.48 x 30 dayshine f= 4, Total PAN to be ,and applied curing draw down period I. current waste analysis dated G11D812003 rn. ({lines a + V1000) x line I REPEAT SECTION 1 FOR EACH WASTE STRUCTURE ON SITE. (Click on the next Structure tab shown below) PoA (30 Day) 2/21100 254396 ft' ii3 156250 ha 524Q5 gallons 1.50 lbs11000 gal. 6 ft. PAN 03/13/2003 09:50 9162765637 RCQLLINS rear ac ua uc:auN II..I.I III PAGE 04 II. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD ANDIOR 25 YR./24 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACII_ITV 1. Structure ID-. 7703 line m = 1828.6 lb PAN. 2. Structure ID: line m = Ib PAN 3, Structure ID: line rn = Its PAN 4. Structure ID: line m lb PAN 5_ Structure 10: line m = lb PAN 6. Structure 10- line m = lb PAN n. Ones 1+2+3+4+5+g- 1828.6lbPAN III. TOTAL PAN BALANCE REtMNING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOM PERIOD. DO NOT LIST FIELDS TO WHICH PAN CANNOT BE APPLIED DURING THIS 30 DAY PERIOD o, tract #i P. field # i9. Crop r. acres s_ *smalning IRR t. TOTAL PAN u. application window' 2 PAN balance BALANCE FOR (blauel FIELD (ft.) coha m r x 9 1011 1 & 2 Bermuda Hay 10.541 225.00 2371.5 Mar -Oct Q t0w true ICf It rZ.1u3=jUlSJU aw,iaauvll uQt7 U1 III 14up aFipio ciaun r]cijinjuriM udw tui dymodcmtl receivwg crops during 30 day draw dDwn Period. v. Total PAN available for all Folds (sum of column i) = 2371.5 Ib, PAN IV. FACILITY'S PoA OVERALL PAN BALANCE w. Total PAN to he land applied (line n from eactlon Il) = 1828.6 lb. PAN PuA (30 Day) 2121100 03/13/2003 09:50 9102765637 RCULLINS PAGE 05 Mar 12 03 02:31P MURPHY-HhRUTAM ZVl uC=-2J1 J0 x. Crop's remaining PAN balance (line v from section Ill) = 2371.5 lb. PAN y. Overall PAN balance (w - x) = -543 1b. PAN L-;ne y must show as a deficit_ If line y does not show as a deficit, list course of anion here including pump and Ihaul. depopulation, herd reduction, etc. For pump S haul and herd reduction options, recalculate new PAN based on new information. IF new fields are to be inctL-ded as an option for lowering lagoon level, add these fields to the PAN balance table and recalculate the overalt PAN balance. If animal waste is to be hauled to anothar permitted faoility, provide information regarding the herd population and lagoon freeboard levels at the receivin fac'li . Irrigation onto existing spray fields will continue as weather and field conditions permit_ Additional land Is evai-able for pumping if needed_ The 7711 lagoon listed in this POA is plumbed into the lagoon at the 03 site. This is due w retrofit work at the 11 site. Therefore, the calculations for Strucarre fit (7711) only account for waste being produced in the barns, and not the surface area of the lagoon_ PoA (30 Day) 2121/Do 03/13/2003 09.50 9102765637 RCOLLINS PAGE 06 mar 12 03 02:27P RURPHY_UKUWN aluc�saIJU r- PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITII Facility Number 78-10 County: Rebeson Facility Name. Car. Wl's Foods 7576 Certified Operator Warne: ,/fAr7e Aj Operator Wmber; 1. Current liquid leval(a) in inches as measured from the current liquid level in the lagoon to the iowest point an the top of the dam for lagoons without spillways; and from the current liquid level in the lagoon to the bottom of the splllway for lagoons with spillways. Lagoon f Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon NameAD: 7576 Spilhvay(Y or N): N Level(inches); 17 2. Check all applicable items Liquid level is within the designed structural freeboard elevations of one or more structures. rive and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within acceptable ranges. Liquid level is within the 25 year 24 hour storm elevations for one or more struiutvres. A 30 day Plan of Action is attached. Agronomic balance is within acceptable range. Waste is to be pumped and hauled to off site locations. Elolume and PAN content of waste to be pumpeci and hauler is reflected In section III tables. Included within this plan is a list of the proposed sides rvitt� related facility numbers, number of acres and receiving crop information. Contact and secure approval from the DWQ prior to transfer of waste to a site not covered in It-e Facility's CAWMP. 02aration will be partially or fully depopulated. 'Attach a complete schedule with corresponding animal units and dates fro depopulation "If animals are to oe moved to another permitted facility, provide facility number, lagoon freeboard levels and herd po.DWaUon fnr ne receiving facility 3. Earliest possible date to begin land appiidbnn of waste: .3 _?/O;�R I hereby cartlfy that I have reviewed the Information listed above and included w#dn the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct. �A60.10 &JIVn 3 Phone: Fac ty Owne./Manager (pri t) — &_t� C/,a V�_ Date: 3 13 03 Faciity Ow er/Manager (signature) 03/13/2003 09.50 9102765637 RCDLLINS PAGE 07 mar le- U, uctetp T7uKrt1T-ZKUWI' �jU�JJJaJV f"' PLAN OF ACTION (PoA) FOR HIGH FREE190ARD AT ANIMAL FACILME► 30 DAY DRAW DOWN PERIOD 1. TOTAL PAN TO HE LAND APPUED PER WASTE STRUCTURE I. Structure Name/Identifier (0): JUMC 7576 2. Current liquid volume in 25 yr}24 hr, storm storage & structuural Freeboard a. current liquid level according to marker 17.0 inChDs b. designed 25 yr.124 hr. storm 8 structural freeboard 19.0 inches c. Sine b - line a (inches in red zone) = 2.0 inches d. top cf dike Surface area according to design (area at below structurai freeboard elevaiion) 27105a ft� e, line c/12 x lime d x 7,48 gailons/ft'' 33799009�galkM 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design 1$0 clays g. volume of waste produced according to structural design 415248 ft3 �i, current herd #F-7-2-00-1 certified nerd #1 1200 actual waste produced = cu tnt hard # x line g certified herd # i, volume of wash water acoording to structural design j. excess rainfall over evaporation. according to design k, (lines h + 1 + j) x 7.48 x 30 deys/line f- 4. Total PAN to be land applied during dray down period ;. current waste analysis dated 12I7 712002 m, ((sines e + kj! � 0001 x line I w REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE. (Click on the next Structure tab shown below) NA (30 Day) 2/21/pt} 415248 ft' f t3 it3i291 f13 718752 gallons 3.00 Ibs11000 gal. 3170.0 lbs. PAN 03/13/2003 09:50 9102765637 RCOLLINS PAGE 08 Mar 12 03 02:27p MURPHY-BROWN 9102933138 P-4 II. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YR.I24 Hk STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILrn 1. Structure ID: CFIBOC 7576 line m = 31 M.0 lb PAN 2. Structure ID: 3_ Structure ID: 4. Structure ID, S. Structure 10_ 13. Structure ID: line m W lb PAN line m = lb PAN Ilre sn a lb PAN line m ■ lb PAN line m = lb PAN n.lines 1+2+3+4+5+B= 3170.0lbPAN III. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOW? PERIOD. 00 NOT LIST FIELDS TO WHICH PAN CANNOT BIE APPLIED DURINU THIS 30 DAY PERIOD �0. tract # p. field # q. crop r. acres s. remainiav AR t TOTAL PMl FOu, application window' 2 P4N balance BAL4NCiE R clblaaej FIELD fibs.) column r x a uda 'State current crop ending appiicailon dare or next crop application beginning date for available reetving crops during 30 day draw down period. v. Total PAN av$ifrlble for all flelds {sum of column t) a 3975.0 lb. PAN IV. FACILITY'S PoA OVERALL PAN BALANCE w. Total PAN to be land applied (line n from section rl) a 3170.0 Ib6 PAN PaA (30 Day) V21/00 P.P 03/13/2003 09:50 9102765637 RC0LLINS PA09 Mar 12 03 02:28P MURPHY-BROWN glDZ83313i! � x. CroVs nunaintng PAN balance (line v from section Ill) = 397 .0 !b. PAN y. Overall PAN balance (w - x) _ 405 lb. PAN r-ine y must shmv as a deficit, if line y does nct show as a deficit, list course of awon here Induding purrrp and haul, depopulation, hard reduction, etc_ For pump & haul and hard reduction options, recalculate new PAN based on new information. If new fields are to be included as an opwFl for lowering lagoon level. add these fields to the PAN balance table and recalculate the overall PAN batence. If animal waste is to be hauled to another permitted facility, provide information regarding the herd population and lagoon freeboard levels at the 7RAIIVE- trtigation onto available for p I i PoA (30 Day) 2/21/00 04/17f 2303 15: 34 9102765637 RCOLLINS PAGE ` 02 flpr 16 03 11:jUa nuKrriY-nKUWn �»side r- Vi a 11Z 0 PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITII Facility Number: 78-10 County: Robeson Facility Name: Carroll's Foods TS76 Certified Operator Name: 1lrAl Ami Operator Nun, bar. 1. Current liquid level(s) in Inches as measured from the current liquid level in the lagoon to the lowest point on the top of the dam for lagoons without spiftays; and from the current liquid level in the lagoon to the bottom of the splJiway for lagoons with spfllways. Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon Name/1D: 7576 Splllway(Y or N): N Level(inches ): 15 2. Check all applicable items X Liquid level is within the designed structural freeboard elevations of one or more structures. Five and 30 day Plans of Action are attached, Hydraulic and agronomic balances are within acceptable ranges. Liquid lurell is within the 25 year 24 nour storm elevations for one or more structures. A 30 day Plan of Action is attached. Agronomic balance is wltMn acceptable range. Waste is to be pumped and hauled to oft site ioca:ions. Bolume and PAN content of waste to be pumped eind hauled is reflected in section Ili tables. Included within this plan is a list of the proposed sites with related facility numbem number of acres and receivinG crop information. Contact and secure approval from the oWO pig to transfer of waste to a site not covered in the facility's CAWMP. Operation will be partially or fully depopulated. 'Amch a complete schedule with corresponding animal units and dates fro depopulation 'if animals are to be moved to another permitted facility, provide facility number, lagoon freeboard levels amd herd population for the receiving facility 3. Earliest possible date to begin lard application of waste; 1 hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate rate and aorreet. _ild, 1alg�.SIX4", a 1"4#4"- one: cJlity Owner/Manager (print) _ Date; Facilit Owner/Manager (signature) (Iq0) 2 `�3 2 Q4/17/2003 15. 34 9102765637 RCQLLINS Rpr '16 03 11 : 30a r1uNt'14T-0KUW11 — ___ _ —_ PAGE 03 PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACIU17EE 30 DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE I. Structure Narnendentmer (ID): 1CF1501C 7576 2. Currant liquid volume In 25 yrJ24 hr. storm storage & stmaural freeboard a. current liquid level according to marker ! 5A inches b. designed 25 yr.124 hr. storm 8 structural freeboard 19.Q inches c Iine b - tine a (inches in red zone) = 4.0 Inches d. top of dike surface area according to design (area at below structural freeboard elevation) 271050 ft2 e. line d12 x Ime d x 7.43 gallonslie 675818 gallons 3. Projectad volume of waste liquid produced during draw down period f. temporary storage period according to structural design It;O days g. Volume of waste produced according to structural design 415248 fts h. current herd # 12QQ certiried herd #1 1200 actual waste produced = current herd # x line g = 415248 fl' certified herd 4 1. volume of wash water according to structurai design �fe j. excess rainfall over evaporation according to design 161281 fit' k. (lines h + i -t j) x 7.48 x 30 days/line f= 718752 gallons 4. Tota! PAN to be land applied during draw down period I. current waste analy8ls dated 12/17/2002 3.00 Ibs/1000 gal. m. ((lines e t k)/1000) x line 1 = 4183.7 lbs. PAN REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE, (Glick on the next Structure tab ahawn below) POA (30 Day) 2121100 04/17/2003 15:34 9102765637 RCOLLINS l9Pr, to ua i 1 z Jue �iunl re i .......�,. - - - .. PAGE 04 IL TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD ANDIOR 25 YRJ24 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. Structure ID: C;:/BOC 7576 litre M - 4183.7 Ib PAN 2. Structure ID: line it = Ib PAN 3 Structure ID: line m = Ib PAN 4. Structure ID: line m fib PAN 5, Structure ID-, line m = Ib PAN B_ Structure ID. line m = Ib PAN n- lines 1 + 2 } 3 ♦ 4 * 5 t 6 = 4183.7 Ib PAN III. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOW? PERIOD. DO NOT LIST FIELDS TO WHICH PAN CANNOT BE APPLIED DURING THIS 30 DAY PERIOD 71-71 VA 4 `State current crop ending appi.ication date or next crop application beginning date fbr available recsiong crops during 30 day draw down period. v. Total PAN available for all fields (sure of column t) m 3980.0 lb. PAN IV. FACILITY'S PoA OVERALL PAN BALANCE w. Total PAN to be land applied (line n from section In -a 4183.7 lb. PAN �I PoA (30 Day) 2121100 04/17/2003 15.34 9102765637 i2COLLINS Y Rp; Ira03 11:34a mulct-rtr-nRuWn �Akj .. �A PAGE 05 PLAN OF ACTfON(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITIES F804 Numbar- Sep-71 Couny- $laden Facility Nana: 7710 Certltled ORersta, Name:fGn +operator Number. 1. Current liquid level(s) In Inches as rneasurea from the current liquid love! In il`@ lagoon to the lowest point on &vs top of the dam for tegoons without Willways; ace from to current squid level in the lagoon to .he ooW, of the splbray for lagoons with spillways. Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon Name/ID: 7716 Spolway(Y or Ny N Lavet(invies): 1$ 2. Check al oppiiaaWe Iterns Liquid ievel is witnin the designed structural freeboard elevadons of one or n o, structures. Wfva and :oil ItAV DIam% Rf Ae4inn om 04*-hn.4-- CV /, o) a71, 37 YlIZ140-3 �j 04/17/2003 15:34 9102765637 RCOLLINS PAGE 06 Rpm is 03 11:33e Mur eNT-nxuW11 -- x. Crop's remaining PAN balance (fine v from section III) = 5040.1) lb. PAN y. Overall PAN balance (w - x) _ -11'93 lb. PAN jUne y must show as a deficit. 0 line y does not show as a deficit, list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new PAN based on new information. If now fields are to be Included as an option fvr towering lagoon level, add these flelds to the PAN balance table and recalculate the overall PAN balance, ff anlmal waste Is to be hauled to 'another pwmtttad facility, provide Information regarding the herd population and lagoon froeboard levels at the receiving faclldy. NARRATW- Irrigation onto existing spray fields wail contin is as weather anod field condft available for pumping if needed. POA (30 Day) 2l29100 Form IRR-2 Lagoon Irrigation Fields Report I FINAL REPORT FOR THIS FIELD REPORT DATE: 4/22/2003 FARM # 1 Field # Fields Size (acres) = (A) FARM OWNER: Owner's Address Owner's Phone One Form for Each Field per Crop Cvcle 7576 1-a 4.60 Carroll's Foods,'.Inc. } Irrigation Operator �P O Box 1767 Irrigation Operator's Laurinburg NC 128352 Address I(910)-276-0648 Operator's Phone # From Waste Utilization Plan NIA COMPLEX: 4 Crop Type BERMUDA/RYE Recommended PAN 325 275/50 Loading (Ibslacre) = (B) (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) First Crop (11) Double Crop Date Start End Total # of Sprinklers Flow Rate Total Volume Volume Waste Analysis PAN Applied Nitrogen Balance Nitrogen Balance mmldd/yr Time Time Minutes Operating per Acre PAN (lbs/acre) (Ibslacre) (gallmin) (gallons) (gallacre) (Ibs/1000 gal) (Ibslacre) Before 10/1512002 After 10/15/2002 (3} (2) (6)x(5)x(4) 71(A) See (9) Below (8)x(9)11000 `See (11) Below "See (11) Below 5/15/2002 5942 5946 1 240 1 225 54,000 11,250 3.10 34.9 240 50 + + 5/16/2002 5946 5947 60 1 225 13,500 2,812 3.10 8.7 + 231 + 50 2/25/2003 9483 9487 240 1 225 54,000 11,250 2.70 30.4 + 231 + 20 HOURS LEFT TO PUMP ON ENTIRE FIELD USING THE 30.5 Before 10/15/2002 121,500 CROP CYCLE TOTALS 7 '(+) NUTRIENT NEED '(-) NUTRIENT EXCESS 2.6 CURRENT SAMPLE ANALYSIS After L 10/15/2002 -HOURS LEFT TO PUMP- -caution should be taken when using this estimate as it approaches zerol This is an estimate and factors such as changes in application rates (gpm) and Fluctuations in lagoon analysis (especially during winter months) may cause it to be incorrect! Failure to allow for such changes can cause over applicationsl (9) NCDA Waste Analysis or Equivalent or NRCS Estimate, Technical Guide Section 6 (11)Enter the value recieved by subtracting column (10) from (B). Continue subtracting column (10) form column (11) following each irrigation eve Owner's Signature Certified Operator (Print) Operator's Signature 1of1 Form (RR-2 Lagoon Irriqation Fields Report I FINAL REPORT FOR THIS FIELD I REPORT DATE: 4/22/2003 FARM # I Field # Fields Size (acres) = (A) FARM OWNER: Owner's Address Owner's Phone One Form for Each Field per Crop Cvcle 75_7.6 1 1-b 4.40 Carroll's Foods;Inc., v; P 0 Box 1767 Laurinburg NC 128352 (910)-276-0648 Irrigation Operator NIA Irrigation Operator's Address Operators Phone # From Waste Utilization Plan COMPLEX: 14 Crop Type BERMDAIRYE Recommended PAN 325 275150 Loading (Ibslacre) _ (eJ (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) First Crop (11) Double Crop Date Start End Total # of Sprinklers Flow Rate Total Volume Volume Waste Analysis PAN Applied Nitrogen Balance Nitrogen Balance mm/dd/yr Time Time Minutes Operating per Acre PAN (Ibslacre) (ibslacre) (gallmin) (gallons) (gallacre) (lbs/1000 gal) (Ibslacre) Before 10/15/2002 After 10/15/2002 (3)-(2) (6)x(5)x(4) 71(A) See (9) Below (8)x(9)/l000 "See (11) Below 'See (11) Below 5/16/2002 5947 5950 180 1 225 40,500 9,205 3.10 28.5 + 246 + 50 2/13/2003 9472 9476 240 1 225 54,000 12,273 3.00 36.8 + 246 + 13 2/25/2003 9482 9483 60 1 225 13,500 3,068 2.70 8.3 + 246 + 5 HOURS LEFT TO PUMP ON ENTIRE FIELD USING THE 29.8 Before 10/15/2602 108,000 CROP CYCLE TOTALS 74 '(+) NUTRIENT NEED '[-) NUTRIENT EXCESS 0.6 CURRENT SAMPLE ANALYSIS After 10/15/2002 "' HOURS LEFT TO PUMP — • caution should be taken when using this eslinpte as it approaches zero! Thls Is an estimate and factors such as changes in application rates (gpm) and fluctuations in lagoon analysis {especially during winter months) may cause It to be incorrect! Faiture to allow for such changes can cause over opplicadonsl (9) NCDA Waste Analysis or Equivalent or NRCS Estimate, Technical Guide Section 6 (11)Enter the value recieved by subtracting column (10) from (B). Continue subtracting column (10) form column (11) following each irrigation eve Owner's Signature Certified Operator (Print) Operator's Signature Iof1 Form iRR-2 Lagoon Irrigation Fields Resort FINAL FOR THIS FIELD I REPORT DATE: 4/22/2003 FARM # I Field # Fields Size (acres) = (A) FARM OWNER: Owner's Address Owner's Phone One Form for Each Field per Crop Cvcle - 7576_.._.....2-a 5,10 Irrigation Operator P 0 Box 1767 Irrigation Operator's Laurinburg NC 28352 Address (910)-276-0648 Operator's Phone # From Waste Utilization Plan NIA COMPLEX: 14 Crop Type BERMUDAIRYE Recommended PAN Loading (lbs/acre) = (B) 355 3051050 (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) First Crop (11) Double Crop Date mmldd/yr Start Time End Time Total Minutes (3)-(2) # of Sprinklers Operating Flow Rate Total Volume (gal/min) (gallons) (6)x(5)x(4) Volume per Acre (gal/acre) 71(A) Waste Analysis PAN (lbs/1000 gal) See (9) Below PAN Applied (lbs/acre) (8)x(9j11000 Nitrogen Balance (lbs/acre) Before 10/15/2002 *See (11) Below Nitrogen Balance (lbs/acre) After 10/15/2002 *See (11) Below 3/812002 9181 9184 180 1 225 40,500 7,941 3.70 29.4 + 276 + 50 3/11/2002 9184 9186 120 1 225 27,000 5,294 3.70 19.6 + 256 + 50 5/21/2002 5949 5955 360 1 225 81,000 15,882 3.10 49.2 + 207 + 50 5/21/2002 5955 5957 120 1 225 27,000 5,294 3.10 16.4 + 190 + 50 9/6/2002 6021 6023 120 1 205 24,600 4,824 2.90 14.0 + 176 + 50 9/9/2002 6023 6027 240 1 205 49,200 9,647 2.90 28.0 + 148 + 50 12/22/2002 9415 9419 240 1 225 54,000 10,588 3.00 31.8 148 + 18 HOURS LEFT TO PUMP ON ENTIRE FIELD USING THE CURRENT SAMPLE ANALYSIS 18.7 Before After 10/15/2002 10/15/2002 303,300 CROP CYCLE TOTALS 188 (*� NUTRIENT NEED *0 NUTRIENT EXCESS 1 2.3 ••• HOURS LEFT TO PUMP "' - caution should be taken when using this estimate as it approaches zero) This is an estimate and factors such as changes in application rules (gpm) and fluctuations In lagoon analysis {especially during winter months) may cause it to be incorrect! Failure to allow for such changes can cause over applications! (9) NCDA Waste Analysis or Equivalent or NRCS Estimate, Technical Guide Section 6 (11)Enter the value recieved by subtracting column (10) from (B). Continue subtracting column (10) form column (11) following each irrigation eve Owner's Signature Certified Operator (Print) Operator's Signature 1 of 1 Form IRR-2 REPORT DATE: FARM # 1 Field # Fields Size (acres) = (A) FARM OWNER: Owner's Address Owner's Phone Laaoon Irrigation Fields Report FINAL REPORT FOR THIS FIELD I 4/22/2003 One Form for Each Field per Crop Cvcle 7576 1 2-b COMPLEX: 14 5.60 Carroll's Ftidds Irrigation Operator NIA IP O Box 1767 Irrigation Operator's Laurinburg NC 28352 Address (910)-276-0648 Operator's Phone # From Waste Utilization Plan Crop Type BERMUDAJRYE Recommended PAN Loading (lbs/acre) = (B) 355 305/050 (1) (2) (3) (4) (5) (6) (7) (8) (9) (11 (11) First Crop (11) Double Crop Date mmlddlyr Start Time End Time Total Minutes (3)-(2) # of Sprinklers Operating Flow Rate Total Volume (gal/min) (gallons) (6)x(5)x(4) Volume per Acre (gallacre) 71(A) Waste Analysis PAN (ibs/1000 gal) See (9) Below PAN Applied (Ibslacre) (8)x(9)11000 Nitrogen Balance (Ibslacre) Before 10/15/2002 "See (11) Below Nitrogen Balance (Ibslacre) After 10115/2002 'See (11) Below 317I2002 9176 9181 300 1 225 67,500 12,054 3.70 44.6 + 260 + 50 6/6/2002 5987 5988 60 1 I 1 225 13,500 2,411 3.10 7.5 + 253 + 50 6/6/2002 5988 5990 120 1 225 27,000 4,821 3.10 14.9 + 238 + 50 8/19/2002 5993 5998 300 1 225 67,500 12,054 2.90 35.0 + 203 + 50 9/9/2002 6029 6030 60 1 205 12,300 2,196 2,90 6.4 + 197 + 50 9/10/2002 6030 6031 60 1 205 12,300 2,196 2.90 6.4 + 190 + 50 12/16/2002 6096 6100 240 1 225 54,000 9,643 3.00 28.9 + 190 + 21 12/29/2002 9431 9432 60 1 225 13,500 2,411 3.00 7.2 + 190 + 14 12/30/2002 9432 9433 60 1 225 13,500 2,411 3,00 + 190 + 7 HOURS LEFT TO PUMP ON ENTIRE FIELD USING THE CURRENT SAMPLE ANALYSIS 26.3 Before 10/15/2002 After 10I1512002 281,100 CROP CYCLE TOTALS E7.2 158 (+) NUTRIENT NEED (-) NUTRIENT EXCESS O.9 — HOURS LEFT TO PUMP — - caution should be taken when using this estimate as it approaches zerot This is an estirnale and factors such as changes in application rates ii and fluctuations In lagoon analysis (especially during winter months) may cause it to be incorrect) Failure to allow for such changes can cause over applica[ionsl (9) NCDA Waste Analysis or Equivalent or NRCS Estimate, Technical Guide Section 6 (11)Enter the value recieved by subtracting column (10) from (B). Continue subtracting column (10) form column (11) following each irrigation eve Owner's Signature Certified Operator (Print) Operator's Signature 1of1 ---- -- Form IRR-2 Laaoon Irrlaation Fields Report FINAL. _REPORT FOR THIS FIELD REPORT DATE: 4/22/2003 FARM # I Field # Fields Size (acres) = (A) FARM OWNER: Owner's Address Owner's Phone One Form for Each Field per Crop Cvcle 7576 1 3-a 5.20 Carroll's Foods, Inc. J Irrigation Operator P O Box 1767 Irrigation Operators Laurinburg 128352 Address (910)-276-0648 Operator's Phone # From Waste Utilization Plan NIA COMPLEX: 4 Crop Type BERMUDAIRYE 7 Recommended PAN Loading (lbslacre) = (B) 355 305/050 (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) First Crop (11) Double Crop Date mm/dd/yr Start Time End Time Total Minutes (3)-(2) # of Sprinklers Operating Flow Rate Total Volume (gallmin) (gallons) (6)x(5)x(4) Volume per Acre (gallacre) 7/(A) Waste Analysis PAN (Ibs11000 gal) See (9) Below PAN Applied (Ibs/acre) (8)x(9}l1000 Nitrogen Balance (Ibs/acre) Before 10/15/2002 'See (11) Below Nitrogen Balance (Ibs/acre) After 10/15/2002 'See (11) Below 316/2002 9170 9174 240 1 225 54,000 10,385 3.70 38A + 267 + 50 3/7/2002 9175 9176 60 1 225 13,500 2,596 3.70 9.6 + 257 + 50 5/22/2002 5957 5964 420 1 225 94,500 18,173 3.10 56.3 + 201 + 50 9/9/2002 6027 6030 180 1 225 40,500 7,788 2.90 22.6 + 178 + 50 9/10/2002 6030 6031 60 1 225 13,500 2,596 2.90 7.5 + 171 + 50 12/28/2002 9421 9426 300 1 225 67.500 12,981 3.00 38.9 + 171 + 11 HOURS LEFT TO PUMP ON ENTIRE FIELD USING THE I 21.9 Before 10/15/2002 283,500 CROP CYCLE TOTALS 173 '{+) NUTRIENT NEED '{-) NUTRIENT EXCESS CURRENT SAMPLE ANALYSIS I 1.4 After [ 10115120102 "' HOURS LEFT TO PUMP - caution should be taken when using this estimate as it approaches zero! This is an estimate and factors such as changes in application rates (gpm) and nuctuations in lagoon analysis (especially during winter months) may cause it to be incorreell failure to allow for such changes can cause over applications! (9) NCDA Waste Analysis or Equivalent or NRCS Estimate, Technical Guide Section 6 (I 1)Enter the value recieved by subtracting column (10) from (B). Continue subtracting column (10) form column (11) following each irrigation eve Owner's Signature Certified Operator (Print) Operators Signature 1 of 1 Form IRR-2 Lagoon Irrigation Fields Report iFIIVAL REPORT FOR THIS FIELD REPORT DATE: 4/22/2003 One Form for Each Field Der Crop Cvcle FARM # 1 Field # 1 7576 I 3-b I COMPLEX: 4 Fields Size (acres) = (A) 5.80 arroll's'Foodslnc.r F'= �tI Irrigation Operator FARM OWNER: FN1A Owner's Address P O Box 1767 Irrigation Operator's Laurinburg NC 128352 Address Owner's Phone (910)-276-0648 Operator's Phone # From Waste Utilization Plan Crop Type F- BERMUDA/RYE Recommended PAN Loading (Ibslacre) = (t3) 355 305/050 (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)First Crop (11)Double Crop Date mmldd/yr Start Time End Time Total Minutes (3)-(2) # of Sprinklers Operating Flow Rate Total Volume (gal/min) (gallons) (6)x(5)x(4) Volume per Acre (gal/acre) 7/(A) Waste Analysis PAN (lbs/1000 gal) See (9) Below PAN Applied (Ibslacre) (8)x(9)11000 Nitrogen Balance (Ibslacre) Before 10/15/2002 'See (11) Below Nitrogen Balance (Ibslacre) After 10/15/2002 'See (11) Below 3/5/2002 9164 9168 240 1 225 54,000 9,310 3.70 34.4 + 271 + 50 3/6/2002 9168 9170 120 1 225 27,000 4,655 3.70 17.2 + 253 + 50 8/20/2002 5998 6002 240 1 225 54,000 9,310 2.90 27.0 + 226 + 50 8/21/2002 6003 6004 60 1 225 13,500 2,328 2.90 6.8 + 220 + 50 12/17/2002 6100 6103 180 1 225 40,500 6,983 3.00 20.9 + 220 + 29 1D22/2002 9408 9411 180 1 225 40,500 6,983 3.00 20.9 + 220 + 8 HOURS LEFT TO PUMP ON ENTIRE FIELD USING THE CURRENT SAMPLE ANALYSIS 31.4 Before After 10/15/2002 10111512002 229,500 CROP CYCLE TOTALS 127 •(+) NUTRIENT NEED •0 NUTRIENT EXCESS 1.2 —HOURS LEFT TO PUMP"' • caution should betaken when using this estimate as it approaches zerol This is an estimate and factors such as changes in application rates (gpm) and fluctuations in lagoon analysis (especially during winter months) may cause it to be incorrect! Failure to allow for such changes can cause over applications! (9) NCOA Waste Analysis or Equivalent or NRCS Estimate, Technical Guide Section 6 (11)Enter the value recieved by subtracting column (10) from (B). Continue subtracting column (10) form column (11) following each irrigation eve Owner's Signature Certified Operator (Print) Operator's Signature 1of1 Form IRR-2 Lagoon Irrigation Fields Report FINAL RiPORI FOR THIS FIELD I REPORT DATE: 4/22/2003 FARM # I Field # Fields Size (acres) = (A) FARM OWNER: Owner's Address Owner's Phone One Form for Each Field per Crop Cvcle 7578 1 4-a 5.40 Carroll's Foods,'anc P O Box 1767 Laurinburg NC 28352 (910}-276-0648 Irrigation Operator NIA Irrigation Operator's Address Operator's Phone # From Waste Utilization Plan COMPLEX: �4 Crop Type BERMUDAIRYE Recommended PAN Loading (Ibslacre) = (8) 355 305/050 (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) First Crop (11) Double Crop Date mmlddlyr Start Time End Time Total Minutes (3)-(2) # of Sprinklers Operating Flow Rate Total Volume (gal/min) (gallons) (6)x(5)x(4) Volume per Acre (gallacre) 7/(A) Waste Analysis PAN (Ibs11000 gal) See (9) Below PAN Applied (Ibslacre) (8)x(9)11000 Nitrogen Balance (Ibslacre) Before 10/15/2002 'See (11) Below Nitrogen Balance (Ibslacre) After 10/15/2002 'See (11) Below 3/12/2002 9186 9189 180 1 225 40,500 7,500 3.70 27.7 + 277 + 50 3/15/2002 9189 9191 120 1 225 27,000 5,000 3.70 18.5 + 259 + 50 5/23/2002 5964 5957 180 1 225 40,500 7,500 3.10 23,2 + 236 + 50 9/6/2002 6021 6023 120 1 225 27,000 5,000 2.90 14,5 + 221 + 50 9/9/2002 6023 6027 240 1 225 54,000 10,000 2.90 29.0 + 192 + 50 12/29/2002 9428 9432 240 1 225 54,000 10,000 3.00 30.0 + 192 + 20 12/30/2002 9432 9433 60 1 225E 500 2,500 3.00 7.5 + 192 + 13 HOURS LEFT TO PUMP ON ENTIRE FIELD USING THE CURRENT SAMPLE ANALYSIS 25.6 Before 10/15/2002 1.7 After 10/15/2002 ,500 CROP CYCLE TOTALS 150 [+) NUTRIENT NEED (-) NUTRIENT EXCESS •'- HOURS LEFT TO PUMP "• - caution should be taken when using this estimele as it approaches zero! This is an estimate and factors such as changes in application rates (gpm) and fluctuations in lagoon analysis (especially during venter months) may cause it to be incorrect! Failure to allow for such changes can cause over appllcalionsl (9) NCDA Waste Analysis or Equivalent or NRCS Estimate, Technical Guide Section 6 (I I )Enter the value recleved by subtracting column (10) from (B). Continue subtracting column (10) form column (11) following each irrigation eve Owner's Signature Certified Operator (Print) Operators Signature 1of1 Form IRR-2 Lagoon Irriqation Fields Report FINAL REPORT FOR THIS FIELD REPORT DATE: 4/22/2003 FARM # ! Field # Fields Size (acres) = (A) FARM OWNER: Owner's Address Owner's Phone One Form for Each Field Der Crop Cvcle 7576 4-b 5.50 Carroil's Foods;,Inc P 0 Box 1767 Laurinburg NC 28352 (910)-276-0648 Irrigation Operator N/A Irrigation Operator's Address Operator's Phone # From Waste Utilization Plan COMPLEX: 4 Crop Type BERMUDAIRYE Recommended PAN Loading (Ibslacre) = (13) 7 355 305/050 (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) First Crop (11) Double Crop Date mmlddlyr Start Time End Time Total Minutes (3)-(2) # of Sprinklers Operating Flow Rate Total Volume (gailmin) (gallons) (6)x(5)x(4) Volume per Acre (gal/acre) 71(A) Waste Analysis PAN (lbs/1000 gal) See (9) Below PAN Applied (Ibslacre) (8)x(9)11000 Nitrogen Balance (lbs/acre) Before 10/15/2002 'See (11) Below Nitrogen Balance (Ibslacre) After 10/15/2002 'See (11) Below 316/2002 9172 9174 120 1 225 27,000 4,909 3.70 18.2 + 287 + 50 3/7/2002 9175 9180 300 1 225 67,500 12,273 3.70 45.4 + 241 + 50 6/5/2002 5980 5983 180 1 225 40,500 7,364 3.10 22.8 + 219 + 50 6/6/2002 5983 5986 180 1 225 40,500 7,364 3.10 22.8 + 196 + 50 8/21/2002 6004 6005 60 1 225 13,500 2,455 2,90 7.1 + 189 + 50 8/23/2002 6005 6009 240 1 225 54,000 9,818 2.90 28.5 + 160 + 50 9/3/2002 6009 6010 60 1 225 13.500 2,455 2.90 7.1 + 153 + 50 12/22/2002 9408 9412 240 1 225 54,000 9,818 3.00 29.5 + 153 + 21 12/28/2002 9424 9426 120 1 225 27.000 4,909 3.00 14.7 + 153 + 6 HOURS LEFT TO PUMP ON ENTIRE FIELD USING THE CURRENT SAMPLE ANALYSIS 20.8 0.8 Before After 10l15l2002 10115/2002 337,500 CROP CYCLE TOTALS 196 '(�) NUTRIENT NEED (i NUTRIENT EXCESS — HOURS LEFT TO PUMP - caution Should be taken when using this estimate as it approaches zero! This is an estimate and factors such as changes in applica6an rates (gpm) and fluctuations In lagoon analysis (especially during winter months) rroy cause it to be incorrect? Failure to allow for such changes can cause over applicationsl (9) NCDA Waste Analysis or Equivalent or NRCS Estimate, Technical Guide Section 6 (11)Enter the value recieved by subtracting column (10) from (B). Continue subtracting column (10) form column (11) following each Irrigation eve Owner's Signature Certified Operator (Print) Operators Signature 1of1 Form IRR-2 REPORT DATE: 4/22/2003 FARM # 1 Field # Fields Size (acres) = (A) FARM OWNER: Owners Address Owner's Phone Lagoon Irrigation Fields Report One Form for Each Field Der CroD Cvcle 7576 5-a 5.10 Carroirs Foods> Inc P 0 Box1767 Laurinburg NC 28352 (910}278-0648 Irrigation Operator NIA Irrigation Operator's Address Operator's Phone # From Waste Utilization Plan FINAL REPORT FOR THIS FIELD COMPLEX: 14 Crop Type BERMUDAIRYE Recommended PAN Loading (Ibslacre) = (B) 7 250 200150 (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) First Crop (11) Double Crop Date mmlddlyr Start Time End Time Total Minutes (3)-(2) # of Sprinklers Operating Flow Rate Total Volume (gallmin) (gallons) (6)x(5)x(4) Volume per Acre (gal/acre) 7/(A) Waste Analysis PAN (lbs/1000 gal) See(9)Below PAN Applied (Ibslacre) (8)x(9)11000 Nitrogen Balance (Ibslacre) Before 10/15/2002 "See (11) Below Nitrogen Balance (Ibslacre) After 1011512002 'See (11) Below 3/5/2002 9164 9168 240 1 225 54,000 10,588 3.70 39.2 + 161 + 50 3/6/2002 9168 9171 180 1 225 40,500 7,941 3.70 29.4 + 131 + 50 6/3/2002 5967 5970 180 1 205 36,900 7,235 3.10 22.4 + 109 + 50 6/4/2002 5970 5972 120 1 205 24,600 4,824 3.10 15.0 + 94 + 50 9/6/2002 6017 6021 240 1 225 54,000 10,588 2.90 30.7 + 63 + 50 12/30/2002 9433 9439 360 1 225 81,000 15,882 3.00 47.6 + 63 + 2 HOURS LEFT TO PUMP ON ENTIRE FIELD USING THE CURRENT SAMPLE ANALYSIS 8•0 Before After 1011512002 1011512002 29 ,DOD CROP CYCLE TOTALS 184 (*) NUTRIENT NEED •(.) NUTRIENT EXCESS 0.3 — HOURS LEFT TO PUMP — • caution should be taken when using this estimate as it approaches zero! This is an estimate and factors such as changes in application fates (gpm) and fluctuations In lagoon analysis (especially during winter months) may cause;[ to be incorrect! Failure to allow for such changes can cruse over applirationsl (9) NCDA Waste Analysis or Equivalent or NRCS Estimate, Technical Guide Section 6 (11)Enler the value recieved by subtracting column (10) from (B). Continue subtracting column (10) form column (11) following each irrigation eve Owner's Signature Certified Operator (Print) Operator's Signature 1 of 1 Form IRR-2 Laaoon Irriqation Fields Report I FINAL REPORT FOR THIS FIELD REPORT DATE: 4/22/2003 FARM # I Field # Fields Size (acres) = (A) FARM OWNER: Owner's Address Owner's Phone One Form for Each Field aer Croa Cycle 7576 1 5-b 5.20 Carroll's FoDds,,Inc. ) P O Box 1767 Laurinburg 128352 (910Y271 Irrigation Operator NIA Irrigation Operator's Address Operator's Phone # From Waste Utilization Plan COMPLEX: 4 Crop Type BERMUDA/RYE Recommended PAN Loading (Ibslacre) = (6) 250 200/50 (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) First Crop (1i) Double Crop Date mm/dd/yr Start Time End Time Total Minutes (3}(2) # of Sprinklers Operating Flow Rate Total Volume (gal/min) (gallons) (6)x(5)x(4) Volume per Acre (gal/acre) 71(A) Waste Analysis PAN (lbs/1000 gal) See (9) Below PAN Applied (Ibslacre) (8)x(9)11000 Nitrogen Balance (Ibslacre) Before 10/15/2002 'See (11) Below Nitrogen Balance (Ibslacre) After 10/15/2002 'See (11) Below 6/4/2002 5972 5976 240 1 225 54,000 10,385 3.10 32.2 + 168 + 50 9/5/2002 6010 6015 300 1 225 67,500 12,981 2.90 37.6 + 130 + 50 12l22/2002 9417 9419 120 1 225 27,000 5,192 3.00 15.6 + 130 + 34 12/23/2002 9419 9420 60 1 225 13,500 2,596 3.00 7.8 + 130 + 27 12/28/2002 9421 9423 120 1 225 27,000 5,192 3.00 15.6 + 130 + 11 HOURS LEFT TO PUMP ON ENTIRE FIELD USING THE CURRENT SAMPLE Ai 16.7 Before l Q/1512002 10/15/2002 189,000 CROP CYCLE TOTALS 109 (+) NUTRIENT NEED 1 NUTRIENT EXCESS Fi.47After "' HOURS LEFT TO PUMP — . caution should be taken when using this estimate as it approaches zero! This is an estimate and factors such as changes In application rates (gpm) and Fluctuations in lagoon analysts (especially during winter months) may cause it to be incorrect! Failure to allow for such changes can cause over applications) (9) NCDA Waste Analysis or Equivalent or NRCS Estimate, Technical Guide Section 6 (11)Enter the value recieved by subtracting column (10) from (B). Continue subtracting column (10) form column (11) following each irrigation eve Owner's Signature Certified Operator (Print) Operator's Signature 1 of 1 Form IRR-2 Laaoon Irriaation Fields Report FINAL REPORT FOR THIS FIELD REPORT DATE: 4/22/2003 FARM # 1 Field # Fields Size (acres) = (A) FARM OWNER: Owner's Address Owner's Phone One Form for Each Field per Cron Cvcle 7576 1 6-a 4.40 Carroll's Foods, Inc. I P O Box1767 Laurinburg NC 28352 (910)-276-0648 Irrigation Operator N!A Irrigation Operator's Address Operator's Phone # From Waste Utilization Plan COMPLEX: 4 Crop Type BERMUDAIRYE Recommended PAN Loading (lbslacre) _ (B) 250 200150 (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) First Crop (11) Double Crop Date mm/dd/yr Start Time End Time Total Minutes (3)-(2) # of Sprinklers Operating Flow Rate Total Volume (gallmin) (gallons) (6)x(5)x(4) Volume per Acre (gallacre) 71(A) Waste Analysis PAN (Ibs/1000 gal) See (9) Below PAN Applied (Ibslacre) (8)x(9u1000 Nitrogen Balance (Ibslacre) Before 10/15/2002 'See (11) Below Nitrogen Balance (Ibs/acre) After 10/15/2002 'See (11) Below 3/6/2002 9170 9174 240 1 225 54,000 12,273 3.70 45.4 + 155 + 50 3/7/2002 9175 9176 60 1 225 13,500 3,068 3.70 11.4 + 143 + 50 6/3/2002 5967 5970 180 1 225 40,500 9,205 3.10 28.5 + 115 + 50 6/4/2002 5970 5972 120 1 225 27,000 6,136 3.10 19.0 + 96 + 50 8/23/2002 6006 6009 180 1 205 36,900 8,386 2.90 24.3 + 71 + 50 9/5/2002 6010 6014 240 1 205 49,200 11,182 2.90 32A + 39 + 50 12/22/2002 9408 9412 240 1 225 54,000 12,273 3.00 36.8 + 39 + 13 HOURS LEFT TO PUMP ON ENTIRE FlELELO USING THE 4.2 Before 10/15/ 0002 275,100 CROP CYCLE TOTALS 198 -( NUTRIENT NEED (.)•) NUTRIENT EXCESS CURRENT SAMPLE ANALYSIS 1 1.4 Atter I 1 UI1 bl"GUU"L — HOURS LEFT TO PUMP "' . caution should be taken when using this estimate as it approaches zero! This is an estinele and factors such as changes in application rates (gpm) and fluctuations in lagoon analysis (especially during winter months) may cause it to be incorrect! Failure to allow for such changes can cause over applicalionsl (9) NCDA Waste Analysis or Equivalent or NRCS Estimate, Technical Guide Section 6 (I1)Enter the value recieved by subtracting column (10) from (B). Continue subtracting column (10) form column (11) following each Irrigation eve Owner's Signature Certified Operator (Print) Operators Signature 1 of 1 Form IRR-2 Laaoon Irriaation Fields Reoort IFINAL. REPORT FOR THIS FIELD -i REPORT DATE: 4/22/2003 FARM # 1 Field # Fields Size (acres) = (A) FARM OWNER: Owner's Address Owners Phone One Form for Each Field per Crop Cvcle 7576 6-b 3.70 Carroll's Foods, Inc. •:I P O Box 1767 Laurinburg NC 28352 1(910)-276-0648 Irrigation Operator NIA Irrigation Operator's Address Operators Phone # From Waste Utilization Plan COMPLEX: 14 Crop Type BERMUDAIRYE Recommended PAN F 250 200/50 Loading (Ibslacre) = (B) (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) First Crop (11)Double Crop Date Start End Total # of Sprinklers Flow Rate Total Volume Volume Waste Analysis PAN Applied Nitrogen Balance Nitrogen Balance mmlddlyr Time Time Minutes Operating per Acre PAN (Ibslacre) (Ibslacre) (gallmin) (gallons) (gal/acre) (lbs/1000 gal) (Ibslacre) Before 10/15/2002 After 10/15/2002 (3)-(2) (6)x(5)x(4) 7/(A) See (9) Below (8)x(9)11000 `See (11) Below `See (11) Below 3/5/2002 9164 9168 240 1 225 54,000 14,595 3.70 54.0 + 146 + 50 316/2002 9168 9170 120 1 225 27,000 7,297 3.70 27,0 + 119 + 50 6/5/2002 5976 5980 240 1 205 49,200 13,297 3.10 41.2 + 78 50 + 9/5/2002 6014 6017 180 1 205 36,900 9,973 2.90 28.9 + 49 + 50 12/22/2002 9416 9419 180 1 225 40,500 10,946 3.00 32.8 + 49 + 17 12/23/2002 9419 9420 60 1 225 13,500 3,649 3.00 10.9 + 49 + 6 HOURS LEFT TO PUMP ON ENTIRE FIELD USING THE 4.5 Before 10/15/2002 221,10t} CROP CYCLE TOTALS 195 '(+) NUTRIENT NEED T) NUTRIENT EXCESS CURRENT SAMPLE ANALYSIS 1 0.6 After 10/15/2002 '-' HOURS LEFT TO PUMP — - caution should be taken Men using this estimate as it approaches zerot This is an estimate and factors such as changes in application rates (gpm) and fluctuations in lagoon analysis (especially during winter monthsp may cause it to be insorrecll Failure to allow for such changes can cause aver applicationsl (9) NCDA Waste Analysis or Equivalent or NRCS Estimate, Technical Guide Section 6 (11)Enter the value recieved by subtracting column (10) from (B). Continue subtracting column (10) form column (11) following each irrigation eve Owner's Signature Certified Operator (Print) Operators Signature 1 of 1 Form IRR-2 Lagoon Irriciation Fields Report FIB NAL REPORT FOR THIS FIELD I REPORT DATE: 4/22/2003 FARM # I Field # Fields Size (acres) = (A) FARM OWNER: Owner's Address Owner's Phone One Form for Each Field per Crop Cvcle 7576 7-a 4.70 Carroll's Foods 'Inc. P O Box 1767 Laurinburg NC ji8352 (910)-276-0648 Irrigation Operator NIA irrigation Operator's Address Operator's Phone # From Waste Utilization Plan COMPLEX: 14 BERMUDA/RYE Recommended PAN 355 305/050 Crop Type Loading (Ibslacre) = (B) (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) First Crop (11) Double Crop Date Start End Total # of Sprinklers Flow Rate Total Volume Volume Waste Analysis PAN Applied Nitrogen Balance Nitrogen Balance mmlddlyr Time Time Minutes Operating per Acre PAN (Ibslacre) (lbslacre) (gal/min) (gallons) (gal/acre) (lbs11000 gal) (Ibslacre) Before 10/15/2002 After 10/15/2002 (3)-(2) (6)x(5)x(4) 7/(A) See (9) Below (8)x(9y1000 "See (11) Below `See (11) Below 3/7/2002 9176 9181 300 1 1 225 67,500 14,362 3.70 53.1 + 252 + 50 5/21/2002 5956 5957 60 1 225 13,500 2.872 3.10 8.9 + 243 + 50 5/22/2002 5957 5962 300 1 225 67.500 14,362 3.10 44.5 + 198 + 50 8/20/2002 6001 6002 60 1 205 12,300 2,617 2.90 7.6 + 191 + 50 8/21/2002 6003 6005 120 1 205 24,600 5,234 2.90 15.2 + 176 + 50 12/28/2002 9421 9426 300 1 225 67,500 14,362 3.00 43.1 + 176 + 7 HOURS LEFT TO PUMP ON ENTIRE FIELD USING THE 20.4 Before 10/15/2002 252,900 CROP CYCLE TOTALS 172 (+) NUTRIENT NEED (-) NUTRIENT EXCESS CURRENT SAMPLE ANALYSIS I 0.8 After 10/15/2002 HOURS LEFT TO PUMP "' - caution should be taken when using Ih!s esllmale as it approaches zerol This is an estimate and factors such as changes in application rates (gpm) and fluctuations In lagoon analysts (especially during winter months) may cause to be Incorrect! Failure to allow for such changes can cause over applicationsl (9) NCDA Waste Analysis or Equivalent or NRCS Estimate, Technical Guide Section 6 (11)Enter the value recieved by subtracting column (10) from (B). Continue subtracting column (10) form column (11) following each irrigation eve Owner's Signature Certified Operator (Print) Operator's Signature 1of1 Form IRR-2 Laaoon Irrigation Fields Report I FINAL REPORT FOR THIS FIELD__ Ll REPORT DATE: 4/22/2003 FARM # / Field # Fields Size (acres) = (A) FARM OWNER: Owner's Address Owner's Phone One Form for Each Field per Croo Cvcle 7576 7-b 2.40 Carroll�s Foodsaric,. _ ,�,;�,,tyu; P O Box 1767 Laurinburg 128352 (910)-276-0648 Irrigation Operator Irrigation Operator's Address Operator's Phone # From Waste Utilization Plan N/A COMPLEX: 14 Crop Type BERMUDA/RYE Recommended PAN Loading (lbs/acre) = (B) 355 305/050 (1) (2) (3) (4) (5) (6) (7) (8) (9) _ (10) (11) First Crop (11) Double Crop Date mmldd/yr Start Time End Time Total Minutes (3)-(2) # of Sprinklers Operating _ Flow Rate Total Volume (gal/min) (gallons) (6)x(5)x(4) Volume per Acre (gallacre) 7/(A) Waste Analysis PAN (lbs11000 gal) See (9) Below PAN Applied (Ibs/acre) (8)x(9)/1000 Nitrogen Balance (Ibs/acre) Before 10/1512002 'See (11) Below Nitrogen Balance (lbslacre) After 10/1512002 'See (11) Below 3/8/2002 9182 9184 120 1 225 27,000 11,250 3.70 41.6 + 263 + 50 3112/2002 9186 9189 180 1 225 40,500 16,875 3.70 62A + 201 + 50 6/5/2002 5982 5983 60 1 205 12,300 5,125 3.10 15.9 + 185 + 50 6/6/2002 5983 5984 60 1 205 12,300 5,125 3.10 15.9 + 169 + 50 12/29/2002 1 9428 9430 1 120 1 225 27.000 11,250 3.00 33.7 + 169 + 16 HOURS LEFT TO PUMP ON ENTIRE FIELD USING THE CURRENT SAMPLE ANALYSIS 10.0 Before After 10/15/2002 I 10/15/2002 119,100 CROP CYCLE TOTALS 17O 't+) NUTRIENT NEED •(•) NUTRIENT EXCESS 1.0 — HOURS LEFT TO PUMP — - caution should be taken when using this estimate as it approaches zero! This is an estimate and factors such as changes in appItcation rates (gpm) and fluctuations in lagoon analysis (especlal!y during winter months) may cause it to be incorrectl Failure to allow for such changes can cause over applications! (9) NCDA Waste Analysis or Equivalent or NRCS Estimate, Technical Guide Section 6 (11)Enter the value recieved by subtracting column (10) from (B). Continue subtracting column (10) form column (11) following each Irrigation eve Owner's Signature Certified Operator (Print) Operator's Signature 1 of 1 Form IRR-2 Lagoon Irrigation Fields Revort 1 FINAL REPORT FOR THIS FIELD REPORT DATE: 4/22/2003 One Form for Each Field oer Cron Cvcle FARM # / Field # 7575 1 8_a COMPLEX: 14 Fields Size (acres) = (A) 4.90 FARM OWNER: jCari Foods; Inc. Irrigation Operator N/A Owner's Address P 0 Box 1767 Irrigation Operator's aurinburg NC 2$352 Address E Owner's Phone (910)-276-0648 Operator's Phone # From Waste Utilization Plan Crop Type BERMUDAIRYE Recommended PAN Loading (Ibslacre) = (B) 325 275150 (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) First Crop (11) Double Crop Date mm/ddlyr Start Time End Time Total Minutes (3}(2) # of Sprinklers Operating Flow Rate Total Volume (gal/min) (gallons) (6)x(5)x(4) Volume per Acre (gallacre) 7/(A) Waste Analysis PAN 1000 gal) See (9) Below PAN Applied (lbslacre) (8)x(9)11000 Nitrogen Balance (lbslacre) Before 10/1512002 'See (11) Below Nitrogen Balance (Ibslacre) After 10/15/2002 *See (11) Below 3/15/2002 9189 9194 300 1 225 67,500 13,776 3.70 51.0 + 224 + 50 5/21/2002 5952 5955 180 1 225 40,500 8.265 3.10 25.6 + 198 + 50 5/21/2002 5955 5956 60 1 225 13,500 2,755 3.10 8.5 + 190 + 50 8/2012002 5998 6001 180 1 205 36,900 7,531 2.90 21.8 + 168 + 50 12/16/2002 6099 6100 60 1 225 13,500 21755 3.00 8.3 + 168 + 42 12/17/2002 6100 6103 180 1 225 40,500 8,265 3.00 24.8 + 168 + 17 12129/2 002 1 9429 9431 120 1 225 27,000 5,510 3.00 16.5 + 168 + 0 HOURS LEFT TO PUMP ON ENTIRE FIELD USING THE CURRENT SAMPLE ANALYSIS 20.3 O.0 Before After 10/15/2002 10/15/2002 239,400 CROP CYCLE TOTALS 157 '1 NUTRIENT NEED NUTRIENT EXCESS —HOURS LEFT TO PUMP '"" • caution should be taken when using this esllrwte as it approaches zerol This is an esb male and factors such as changes in application rates (gi and fluctuations in lagoon analysis (especially during winter rnonthsj may cause it to be incorrect) Failure to allow for such changes can cause over applicalionsl (9) NCDA Waste Analysis or Equivalent or NRCS Estimate, Technical Guide Section 6 (II)Enter the value recieved by subtracting column (10) from (B). Continue subtracting column (10) form column (11) following each irrigation eve Owner's Signature Certified Operator (Print) Operator's Signature 1 of 1 Form IRR-2 Lagoon Irrigation Fields Report I FINAL REPORT FOR THIS FIELD REPORT DATE: 4/22/2003 One Form for Each Field ner Cron Cvcle FARM # ! Field # 7578 1 8_b COMPLEX: 4 Fields Size (acres) _ (A) 1.80 FARM OWNER: Carroll's Foods;lnc °i Irrigation Operator NIA 9 P Owners Address P 0 Box 1767 Irri anon O erators Laurinburg I NC 128352 Address Owner's Phone (910)-276-0648 Operators Phone # From Waste Utilization Plan Crop Type BERMUDAIRYE Recommended PAN 325 275/50 Loading (Ibslacre) = (B) (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) First Crop (11) Double Crop Date Start End Total # of Sprinklers Flow Rate Total Volume Volume Waste Analysis PAN Applied Nitrogen Balance Nitrogen Balance mmlddlyr Time Time Minutes Operating per Acre PAN (Ibslacre) (Ibslacre) (gallmin) (gallons) (gal/acre) (lbs11000 gal) (Ibslacre) Before 10/15/2002 After 1011512002 (3)-(2) (6)x(5)x(4) 71(A) See (9) Below (8)x(9)11000 'See (11) Below 'See (11) Below 6/6/2002 5987 5988 60 1 205 12,300 6,833 3,10 21.2 + 254 + 50 9/6/2002 6017 6021 240 1 205 49,200 27,333 2,90 79.3 + 175 + 50 HOURS LEFT TO PUMP 0 t ,0uU I UU (+J NI WEN I NEED ON ENTIRE FIELD USING THE 8.8 Before 10/15/2002 CROP CYCLE TOTALS (-) NUTRIENT EXCESS CURRENT SAMPLE ANALYSIS 1 2.5 After 1011512002 — HOURS LEF t TO PUMP "' - caution should be taken when using this estimate as it approaches zerot This Is an estimate and (actors such as changes in application rates (gpm) and fluctuations in lagoon analysis (especially during winter months) may cause it to be incorrect! Failure to allow for such changes can cause over appliralionsl (9) NCDA Waste Analysis or Equivalent or NRCS Estimate, Technical Guide Section 6 (11)Enter the value recieved by subtracting column (10) from (B). Continue subtracting column (10) form column (11) following each irrigation eve Owner's Signature Certified Operator (Print) Operator's Signature 1of1 Form IRR-2 Lagoon Irrigation Fields Report FINAL REPORT FOR THIS FIELD REPORT DATE: 4/22/2003 FARM # / Field # Fields Size (acres) = (A) FARM OWNER: Owners Address Owners Phone One Form for Each Field per Crop Cvcle 7576 19-a 5.20 Cartoll's;Foods F(nc., "A P 0 Box1767 Laurinburg I NC ji8352 (910)-276-0648 Irrigation Operator N/A Irrigation Operators Address Operators Phone # From Waste Utilization Plan COMPLEX: 14 BERMUDA/RYE Recommended PAN 355 305/050 Crop Type L- � Loading (lbs/acre) = (B) (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) First Crap (11) Double Crop Date Start End Total # of Sprinklers Flow Rate Total Volume Volume Waste Analysis PAN Applied Nitrogen Balance Nitrogen Balance mm/dd/yr Time Time Minutes Operating per Acre PAN (Ibslacre) (Ibslacre) (gallmin) (gallons) (gal/acre) (Ibs/1000 gal) (Ibslacre) Before 10/15/2002 After 10/15/2002 (3)-(2) (6)x(5)x(4) 7/(A) See (9) Below (8)x(9)/1000 "See (11) Below `See (11) Below 5121 /2002 5949 5951 120 1 225 27,000 5,192 3.10 16.1 + 289 + 50 8/19/2002 5993 5998 300 1 205 61,500 11,827 2.90 34.3 + 255 + 50 12M 6/2002 6096 6099 180 1 225 40,500 7,788 3.00 23.4 + 255 + 27 1213012002 9436 9438 120 1 225 27,000 5,192 3.00 15.6 + 255 + 11 HOURS LEFT TO PUMP ON ENTIRE FIELD USING THE 32.7 Before 10/1512002 156,000 CROP CYCLE TOTALS 89 (+) NUTRIENT NEED {-) NUTRIENT EXCESS 10/15/2002 CURRENT SAMPLE ANALYSIS 1.4 After — HOURS LEFT TO PUMP -- caution should be taken when using this estimate as it approaches zerol This is an estimate and faclors such as changes in application rates (gpm) and nuctualions in lagoon analysis (especially during winter months) may cause it to be incorrect! Failure to allow for such changes can cause over applications! (9) NCDA Waste Analysis or Equivalent or NRCS Estimate, Technical Guide Section 6 (11)Enter the value recieved by subtracting column (10) from (B). Continue subtracting column (10) form column (11) following each irrigation eve Owners Signature Certified Operator (Print) Operator's Signature 1 of 1 vzlu4fu'u nru 10:4U rAA VIU ZTV ZOVU cAKKUL . s rvulls 14 001 1 C i Fax Cover Sheet RECE/t/ED',1 FEa z 20 RFG, CC: DATE: 70")r TIME: 3 TO: FAX: FROM: f eq,qiuo rls Number of pages including cover sheet: Message: PHONE: 910/276-0648 FAX: 9101276.2590 vz/0L/vv WEV 15:41 FAL 91U 275 2550 CARROLUS FOODS 49002 February 2, 2000 Mr. Jeffery Brown Division of Water Quality 225 Green Street Suite 714 Fayetteville, NC 28314 g3`g Subject:!go,pn lipjghts/ 83-1 a era x-Y Farms 7177, N096, 7570, 7078-1, 7704, 7579 805 7706, 7685 7171, 7682, 7572, 68 , 7575, 7576, 7578 u - g �53- W-11 19-10 Dear Mr. Brown, As weather permits we will pump these lagoons down to at least the 19" mark. To our knowledge, there is no surface water getting to the lagoons_ We have plans to install pressure reducers on these farms. This should cause a reduction of water usage_ Due to excess rainfall and snow, we are ahead on out lagoons filling for the spring pumping. If you have any questions, please call me at 910-276-0648 ext. 432. Sincerely, // � - .fvu*- Leslie Stutts Farming and Waste Manager Laurinburg Division R 02/02/UU WED 15:41 FAA 910 276 2590 FEB e2 ' 09 10 = 5'l ii'1 CPRROLL.' S FOODS GAKRULL-S FOODS P,12 Division of Water Quality 225 Green Street -Suite 714 Fayetteville, NC 25314 Sect: Plan of Action Name: Farm Name: = FadI ty No: Address:_ S d ,f ph co ; t- - &"v2z� Phone: Clamed below are the items to be carted out on the above farm; ✓ 1. Check ;inside and outside of buildings for water leakage and -„�_ 2. Repair and adjust any problems concerning excess water. 3. Inspect berms around the lagoon(s) to make sure *9 aster is not entering the systems. Repairs will be made where problems axe identified. 4. Review flushing and pit recharge schedules. Reduce flushing and pit recharges where possible. ✓ 5. Closely monitor the soaking and clean -out of buildings between herd placements. Reduce time and amount of water usage as mach as posable. 6. Check the moisture levels and crop conditions in all spray fields.'' Utilize applications on winta cover crops according to CWAMP (original or amended). 7. Uti'lize the 30 day Prior to planting practice on those fields to be plante4 in row crops. 1 V- S i i s V i V V V �+L laze\ V �+4 V • V V Y V � V u y FEB 02 ' 00 10: 57AM CARROLL' S FOODS a. Review CWAW and begin Waging on coastal bermuda as soon as plaal allows (follow all regulations re: renofl). 9. Obtain required permission from adjaceat landowner to spray on deaignated fields. Amend the CWAZ& before any fzelds not cumutly on the CWAW are utilized 10.. Investigate the feasibility of installing pressure reducers on water des. Additional practices to be used: DateV -a-aa00 n ;3 L ��' ts' E: � 1 2 7 2660 . "-r•li�� .CG�t L March 23.2000 Mr. Robert F. Heath North Carolina Department of Environment and Natural Resources Division of Water Quality 225 Green Street, Suite 714 Fayetteville, NC 28301-5043 CARROLL'S FOOD S, INC. Box 1767 • 325 McKay Street Laurinburg, North Carolina 28353 PH:910/276-0648 FX:910/276-2950 SUBJECT: Response to letter dated March 17, 2000 regarding freeboard levels. Dear Mr. Heath: The following facilities were lowered to or below the required freeboard level as of March 3, 2000. Facilities 78-27, 78-8, 78-9,-7$-10, 78-11, 78-12, 83-8, 83-12, 83-15, and 83-12. The following facilities were lowered to or below the required freeboard level as of March 10, 2000. Facilities 78-28, 78-26, 83-10, and 83-19. I I' you have any questions, please feel free to call me at 910-276-0648, ext. 432. Sincerely, Carroll's Laurinburg Division �4 zt3- 't - i Leslie L. Stutts Environmental Manager cc: Mark Pahl uci uci w nns� 1D : J0 rAd n1v c r o c�ry I l.A"U'LL J CVVVb 19001 Fax Cover Sheet a RE - DATE' �� TIME— �lJ - vo � /. 0'e'%. - 'D W 6 FAX-. FROM: I.�o lls ?HONE: 910/276-0648 FAX; 910/276-2590 CC: Number of pages including cover sheet: -�• -�. -- ��...� �� �� �•- -a- -.v ---- LIZIVU1 fi 2P-/ 0 February 2, 2000 Mr. Jeffery Brown Division of Water Quality 225 Green Street Suite 714 Fayetteville, NC 28314 Subject: Lagoon Heights Farms 7177, 7096, 7570, 7078-1, 7704, 7579, 7805 7706, 7685, 7171, 7682, 7572, 7681, 757.9, 7576, 7578 Dear Mr. Brown, As weather permits we will pump these lagoons down to at least the 19" mark. To our knowledge, there is no surface water getting to the lagoons. We have plans to install pressure reducers on these farms. This should cause a reduction of water usage. Due to excess rainfall and snow, we are ahead on out lagoons filling for the spring pumping. If you have any questions, please call me at 910-276�0648 ext. 432. Sincerely, cy" Leslie Stutts Farming and Waste Manager Laurinburg Division 2 V V fly.— 1 V - V V a'P oiv r I v LVOV tiJ41 A%w-j. D rvvua (9j UO3 FEB 02 '08 10:57AM CARROLL'S FOODS P.12 Dater - V '2wd - Division of Water Quality 225 Green Street -Suite 714 Fayetteville, NC 28314 Subject: Plan of Action Name: C Aglzv//s `�7apa Farm Name_ Facility No: Address:_50 ,. phone; Checked below are the items to be tamed out on the above farm: ✓ l . Check inside and outside of buildiaags for water leakage and water usage. z. Repair and adjust any problems concerning excess water. 3. Inspect berms around the lagoon(s) to make sure that water is not entering the system Repairs will be made where problems are identified. 4. Review flushing and pit recharge schedules_ Reduce flushing and pit recharges where possible. ✓ 5_ Closely monitor the soaking and clean -out of buildings between herd placements. Reduce time and amount of water usage as much as possible. 6. Check the moist= levels and crop conditions in all spray fields. Utilize applications on winter cover crops according to CWAW (original or amended). 7. Utilize the 30 day prior to planting practice on those fields to be planted in row crops. FEB 02 '00 iO;57W CRSROLl'S FOODS P.2,12 - ✓ S. Review CWA a and begin sing on coastal bermuda as soon as plan allows (follow all regulations re: nwff). 9. Obtain required permission from adjacent iandawner to spray on designated fields. Amend the CWANW before any fields not currently an the CWAW are utilized. t/ 10. - Investigate the feasibility of insWft pressure reducers on water lines. Additional practices to be used: f. t Date _ R -a-ol000 - Information contained in this database is from non agency sources and is considered unconfirmed Farm Emergency Call Form Farm Number — Farm Name Owner First Name Owner Last Name arro S Foods Inc [*Reporting p Uomplaint Date11-31-2000 Time Call Number Source eS Stutts Plan Due Date Date Plan Date Freeboar Inches (? equals blank) Received Level OK Breached Q Yes Q O Freeboard Lagoonl _ _12-18-2000 Depopulated O Yes O O Freeboard Lagoon2 Overflowed QYes Q O Freeboard Lagoon3 0 . LQ Issue Q Yes Q O PermissionToPump Q Yes Q O Freeboard Lagoon4 Inundated O e5 Q O Freeboard Lagoons Flooded Freeboard Lagoon6 loYes Q No Pumping Equipment 10 Yes Q O Comments State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director �•• NCDENR R td RE504JRCE5 June 26, 1998 IIEWvED Carroll's Foods Inc. Il ll 2 3 1998 7576 PO Drawer 856 FAYETTEVILLE Warsaw NC 28398 REG. OFFICE Subject: Reissuance of Certificate of Coverage No.AWS780010 7576 Swine Waste Collection, Treatment, Storage and Application System Robeson County Dear Carroll's Foods Inc.: The Division of Water Quality modified the Swine Waste Operation General Permit originally issued to this facility on May 29, 1997. In accordance with the issuance of the revised General Permit, we are forwarding this Certificate of Coverage (COC) to Carroll's Foods Inc., authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the 7576, located in Robeson County, with an animal capacity of no greater than 1200 Farrow to Finish and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003, and shall hereby void COC No AWS780010 dated May 29, 1997. The COC shall hereby incorporate by reference any specific conditions of the previous COC issued to this facility. The purpose of this COC is to allow coverage under the revised General Permit. Please review the revised General Permit (enclosed) and pay particular attention to Condition II.10 regarding tree removal from lagoon embankments, Condition III.1 regarding inspection frequency of the waste treatment, storage and collection system and Condition III.6 regarding notification requirements for system failures, spills and emergencies. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CA%W and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please -be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-0719 An Equal Opportunity Affirmative Action Emplcyer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS780010 7576 Page 2 Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located- in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Sue Homewood at (919) 733-5083 ext. 502. Sincerely, for A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Robeson County Health Department Fayetteville Regional Office, Water Quality Section Robeson County Soil and Water Conservation District Permit File State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Govemor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Donald P.Butler Farm #7711 PO Box 856 Warsaw NC 28398 Dear Donald P Butler: April 27, 1998 D' 0 4 194$ FAYETTEV€LLE REG. OFFICE Subject: Application No. 78-0100 Additional Information Request Farm #7711 Animal Waste Operation Robeson County The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address the following by May 27, 1998: You have indicated on your permit application that your facility began operation on 9/23/96. In order to complete the various components of the certified animal waste management plan, please submit two copies each of the following documents that may be applicable to your farm: 1. Wetland Determination form 2. Irrigation Design 3. Various irrigation parameters on the waste utilization plan 4. Odor control checklist, insect control checklist, and disposing of mortalities checklist Please consult your technical specialist for further assistance in determining and obtaining documents required for your farm. Please include an explanation if any of the above requirements do not apply to your farm. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter, must be submitted on or before May 27, 1998 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5063 FAX 910,733-0719 An Equal opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Application No. 78-0100 Donald P Butler Page 2 If you have any questions regarding this request, please call me at (919) 733-5083, extension 363. Sincerely, J R Joshi Soil Scientist Non -Discharge Permitting Unit cc: Fayetteville Regional Office, Water Quality Permit File State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Carroll's Foods Inc 7576 PO Drawer 856 Warsaw NC 28398 Dear Carroll's Foods Inc: 1 ifflo��'A • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES December 30, 1999 RECEIVED 5 2000 FAYM-MviL.LE REG. OFFICE Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 78-10 Robeson County This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. IRR1, IRR2, DRYI, DRY2, DRYS, SLUR1, SLUR2, SLD1, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or Iiability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. Sincerely, /� lz-jrl� Kerr T. Stevens, Director Division of Water Quality cc: Fayetteville Regional Office Robeson County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources Fayetteville Regional Office James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary Mr. Leslie Stotts Carroll's Foods, Inc. P.O. Box 1767 Lawinburg, NC 28353 Dear Mr. Stu ts: IDEF.HNF:Z DIVISION OF WATER QUALITY April 7, 1997 SUBJECT: NOTICE OF DEFICIENCY Carroll's Foods Swine Facility 7576 Registration No. 78 -10 Robeson County On April 7, 1997, staff from the Fayetteville Regional Office of the Division of Water Quality inspected the Carroll's Foods swine facility # 7576. It was observed that animal waste from the facility was pondmg m the waste application field adjacent to the woods with some run-off occurring into the woods. The inspec.-lion revealed that waste was being applied to a saturated field resulting w run-off and ponding and that the opuator was not monitoring the facility as required to prevent this condition. The ponding had been occurring for an extended period of time as determined by the vegetation. It was later determined during the inspection that waste material did not enter waters of the State and waste did not leave farm property - Please notify this office in writing on or before April 25, 1997 at the address below as to the actions taken or proposed to be taken to resolve this deficiency. Nothing in this letter should be taken as absolving this facility of the responsibility and liability of any violations that have or may result firom these defiiciencm. If you have arty questions concerning this matter, please call Ed Buchan or Bob Heath, at (910) 486-1541. Sincerely, 11-1a: -N� Kean T. Stevens Regional Supervisor cc: Operations Branch Central Files Audrey Oxendine - FRO DSW Ed Holland - Robeson Co. MRCS Wochovla Building, Suite 714, Fayetteville FAX 910-486-0707 North Carolina 28301-5043 N C An Equal Opportunity Afflmx*,/e Action Employer Voice 910-486-1541 50% recycled/ 10% post -consumer paper Rodtine O Complaint O Follow-up of DWQ in aMon O Follow-up of DSWC review O Other Date of I" d e. - Facility Number S a Time of man Use U hr. time Fkrm Staters+ c-s411 Total taspeetio ) pV y Review or a ( der fraud nerd Farm Name: 7L ,Owner Mm (�r,erco��'Y jve�� 1� 4• - ...._ PIMe No:.. 14 211ing Address: o . 2,P.y✓x c C rdfW Ckmrstot — - ~"t ��""'� Operator CerdBcation Number. I.oadon of Firm: Letitade [�•[�`]• Q� Longltade 13— Not rational Date Last Operated: Type of Operation and Design Capacity Swine.'rx„.G� Number, �, �. uult:Y`Nnmba n -Ciffie s �Tumberi,�, Y Wean to Feeder Fa rrcUrW Feeder to Finish Nam- Beef arrow to Wean %..- ,.� �F •�' f u F F' h j ZA U Othar Type of Live t a Subsurface Drains PresentNag 5p Plod e-, -� 1. Are tbero any buffers that aced m9nus 13 Yes It No Z b any discharge observed frown nay part oftbe opmdon? ® Yes PNo t If dicharge is observed, was the cmveyaaae m= mede? O Yes 10 No b. If discharge is observed, did it reach Smiace W&W (If yes. notify DWQ) E3 Yes fS No C. If discharge is observed, what is tie estimated flow in pUmin? d. Does discharge bypass a lagoon system? (if yes, notify DWQ) 13 Yes eRNo 3. b these evidence of past discharge from anyput ofOe gMation? D Yes Pilo 4. Was thane say adverse kVa to the waters of the State odw than Sum a discharge? ❑ Yes Wo S. Does my part of the waste management system (other than b800avlolding ponds) require Q Yes No .m;,,.,.tir..,....,�/...,...r, 6. Is facility not in compliance with any applicable setback criteria? 7. Did the facility fog to have a certified operator in m8ponable cbarge (if inspection after 1/1/97)7 S. Are there lagoons or storage ponds on site which need to be properly closed? Strnctom (Las oohs and/or Holding Poadsl 9. b strocttual freeboard less than adequate? Freeboard (ft): Lagoon ,, Lagoon 2 Lagoon 3 • 10. Is seepage observed from any of the strucMres? Is erosion, or any other threats to the integrity of any of the structures observed? 12. Do any of the structures need ? (If any of questions 9-12 was answered yes, and the situation posts an immediate public health or environmental threat, notify DWQ) 13. Do any of the structures lack adquate markers to identify start and stop pumping levels? Waste Application 14. Is time physical evidence of over application? Of in excess of WMP, or runoff entering waters of the State, notify DWQ) 15. top type _., „ b�4-� 16. Do the active crops differ with those designated in the Animal Waste Management Plan? 17. Does the facility have a lack of adequate acreage for land application? IS. Does the cover crop need improvement? 19. Its there a lack of available irrigation equipment? Ebr Certified Facilities Only 20. Does the facility fail to have a copy of the Animal Waste Management Plan readily available? 21. Does the facility fail to comply with the Animal Waste Management Plan in any way? 22. Does record keeping need improvement? 23. Does facility require a follow-up visit by same agency? 24. Did Revwwer/I 9m:tor fail to discuss review/mspccuon with owner as operator in charge? D Yes ® No D Yes 10 No ❑Yes ®No ❑ Yes 0 No . Lagoon 4 E3 Yes IgNo ❑ Yes ONo ❑ Yes ® No ❑ Yes ,1 No Yes ❑ No- yes 10 No ❑ Yes JRINo ❑ Yes 1U No ❑ Yes ® No (] Yes WNo ❑ Yes JM No ® Yes O No Wes No O Yes No Comments (infer to question #) Explain any YES answeas and/orarsy recomrnaidatrans or a other oui�sateats5 r t. .j rcc. - -4 i AF 3 ns.^e ,.2•. .. ,.. ., . ,�. » t.L' �.y s y - '1'♦ `X USt:�d[aWmgS bffaiCllity,to better.Ex�IS1II.:EItuU8h0�i�it1SG,8d�ItiptlB�.�fB$CSn b��r•��' �`',� ��`. ,;�'9 Z-)V r,J,q , ��/ �.q-r�ra�'-r c%f e, ,So 4a.,ES�' ,nd� ad /- �0.4 � P _1C ! �d G¢/�G� t*%iR � f7.�/d ��i t/.E/����.✓d��O�.:r Reviewer/Inspector Name 3VK.- , Reviw•er/lmpector Signature: .. Date: 77 Division of Water Quality, Water Quality Section. Fatifiry Assmment Unit 4-16-97 Mr. Kerr T. Stevens NCDEHNR 225 Green St. Fayetteville, NC 28301 CARROLL'S FOOD S, INC. Box 1767 • 325 McKay Street Laurinhurg, North Carolina 28353 PH:910f276-D648 FX:910276-2950 RECEIVED APR 17 ill REG. j� {Re: Resolution of deficiency; Carroll's facility 7576; Reg. #78-10; Robeson County) Dear Mr. Stevens, We have addressed the deficiency at the swine facility #7576 in several ways. The first is to begin educating the two operators of the dangers relating to waste application and stressing to them the importance of proper application of lagoon waste. The operators have been instructed to use a lower application rate when pumping close to this low area to help offset ponding and have been reprimanded for the negligence of proper application. We are also trimming the weeds and present winter crop and removing it for better viewing during waste application. Next we plan to aerate the soil for better infiltration of the nutrients and improve the drainage on this farm by working on our present ditches. We hope these measures that have been taken and that will be taken, will meet your approval. . Sincerely, !� �c�(�.0 - AVM— Stutts Farming Manager State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director Carroll's Food Inc. 7576 PO Drawer 856 Warsaw NC 28398 Dear Caroll's Food Inc.: �EHNR May 29, 1997 RECEIVE00 MAY 3 0 199h -FAYi7EV1H E REG. OFFICE Subject: Certificate of Coverage No. AWS780010 7576 Swine Waste Collection, Treatment, Storage and Application System Robeson County In accordance with your application received on April 24, 1997, we are forwarding this Certificate of Coverage (COC) to Farm No. 78-10, authorizing the operation of an animal waste collection, treatment, storage and land application system in accordance with the State's General Permit (attached). This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the 7576 Farm, located in Robeson County, with an animal capacity of no greater than 1200 Farrow to Finish and the application to a minimum of 110.7 acres of land as specified in the Certified Animal Waste Plan (CAWMP). The COC shall be effective from the date of issuance until December 31, 2001. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733.7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled! 10% post -consumer paper If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Dr. J. K. Jallah at (919) 733-5083 ext. 364. Sincerely, A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Robeson County Health Department Fayetteville:Regional_Offuae,-Watei Quality -Section Robeson County Soil and Water Conservation District Permit Files Facilities Assessment Unit State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director CERTIFIED MAIL RETURN RECEIPT REM STED Carroll's Foods Inc. 7576 PO Drawer 856 Warsaw NC 28398 Farm Number: 78-10 Dear Carroll's Foods Inc.: jAR&I mom IDEHNR April 9, 1997 VED 4PR 0 9 1997, Rr"_-1"a.OFFICE . You are hereby notified that 7576, in accordance with G.S. 143-215.1OC, must apply for coverage under an Animal Waste Operation General Permit. Upon receipt of this letter, your farm has th' 30 dais to submit the attached application and all supporting documentation. In accordance with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within thirty (30) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. If any of the general or operation information listed is incorrect please make corrections as noted on the application before returning the application package. The signed original application, one copy of the signed application, two copies of a general location map, and two copies of the Certified Animal Waste Management Plan must be returned to complete the application package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Permits and Engineering Unit Post Office Box 29535 Raleigh, NC 27626-0535 If you have any question concerning this letter, please call Mike Lewandowski at (919) 733-5083 extension 362 or Ed Buchan with the Fayetteville Regional Office at (910) 486-1541 3Lt.-- J�� A. Preston Howard, Jr., P.E. cc: Permit File (w/o encl.) Fayetteville Regional Office (w/o encl.) P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Site Requires Immediate Attention: IV 0 Facility No. - 7 5- ^iD DIVISION OF ENVIRONMENTAL MANAGEMENT cvrr�d 1 ANIMAL FEEDLOT OPERATIONS SITE VISITATION RECORD DATE: Z"(ti�, 1995 Time: % 0 Farm Name/Owner: C0.YroWs No. -15 i (o / Ca ►-Yo l � s o o C1 , _T_Pr G. Mailing Address: Rt 3 RoX 9 it 7 Rd air-i s NC z. 73 7 7 County: )2,obesoN -- Integrator: Phone: On Site Representative: Phone: 2LOJ 8 q 3 - Cv Z 43 Ca Physical Address/Location: Type of Operation: Swine ✓ Poultry Cattle Design Capacity: 2-a-2*5 i 2oo Number of Animals on Site: _ Z DEM Certification Number: ACE DEM Certification Number: ACNEW Latitude: 3* ° ' 55" Longitude: 79 ° /3' i9 " Circle Yes or No Does the Animal Waste Lagoon have sufficient freeboard of 1 Foot + 25 year 24 hour storm event (approximately 1 Foot + 7 inches) es No Actual Freeboard: 3 Ft. 4 Inches Was any seepage observed from the lagoon(s). Yes o No Was any erasion observed? Yes of N Is adequate land available for spray? Ye or No Is the cover crop adequate? Yes or No Crop(s) being utili 13 a rvK Jo.. Does the facility meet SCS minimum setback criteria? 200 Feet from Dwellings? or No 100 Feet from Wells? (e or No Is the animal waste stockpiled within 100 Feet of USGS Blue Line Stream? Yes or N& Is animal waste land applied or spray irrigated within 25 Feet of a USGS Map Blue Line: Yes o> Is animal waste discharged into water of the state by man-made ditch, flushing system, or other similar man-made devices? Yes or(& If Yes, Please Explain. - Does the facility maintain adequate waste management reco ds (volumes of manure, land applied, spray irrigated on specific acreage with cover crop)? Ye or No Additional Comments: c-: t'-f / Z Q O ►=o- r- Fi N i s H _ Rc_x, Re-ve.t's, R �R � Inspector Name Signature cc: Facility Assessment Unit Use Attachments if Needed. 1 DIVISION OF ENVIRONMENTAL MANAGEMENT November 4, 1994 SUWECT: Compliance Inspection 9bt'!;0 J County Dear on , , an inspection of your animal operation was performed by the Fayetteville Regional Office (rAO). Please find enclosed a copy of our Compliance Inspection Report for your information. It is the opinion of this office that this facility is in compliance with 1SA NCAC 2H, Part .0217, and that Animal Waste Management is being properly performed. Should you have any questions regarding this matter, feel free to contact me at (910) 486-1541. Enclosure cc: Facility Compliance Group Sincerely, F4M dt 7(o 7r husk town by many local mown being ground --em marmot Fember of the widely and is actually a big, ig - member of the family. - - It seems ate the small -tailed, gigging woodchuck !nder, tree -climbing we remember also aphers, and ground asier to understand. :)nally . reminds us el ancestry by slim- ; or to keep a better ,ailed typWal hiber- s.'Wheri the tem- in — - fall about AuL, - ,fat as a iwIs down to his ie hole in- after him he iDa e t to the r the winter. mtaWk hothing is ved t6 bi mitverted tation of the blood =Varwthe lungs re is an occasional ,tion of breath -but Yygen in the lungs by the slow heart A gases , woodchucks do 'ter ;on ' -r earth as 'the case come restless and jqendy.dong late Ily =nIiq out to lone and-'` tender Is. elieved ,to be in are. iKwn'in late Smin `Iin"d un- blindf& about a rorr "7—'-jden Until do.:_ opy begin M of. grass'and ble to getout to parents, attends )I ing them where 3tS Some of the :D 0 O O -q I IM 1LU Jim 2ft PAW IMML im .1W ODOPM DJJW IM MAL W IZP LA UJA UN JAW UX LUC 91; -Z.- Jj!L 'Au ISfI Id - 3 kkivNi-I QW-A 021 P03 I NMtTR CAROLINA DHPARTHMT OF ENVIRMOUMT, HEALTH & NATURAL RESOURCES DIVISION OF ENVINVOCERTAL NANAGMX= Fayetteville Regional office Animal Operation Compliance Inspection Form +iieesa+c«;:.;cie;�;d�-' •�'7��'dinr,.i�?wa�nro"nckni"an�.rwN,K'" P.a� ' • .....mow :a7FF '^ . ' - - ^"' 'l:... ««P:P#»wN .,.w.,,.,.,�...«.. ..........sR.. •-varP�--�'<.#<:?1.ewl�is�.c .��Y .��v �«.aaowP� �x«e�:+s�� x�w:.,� «�»e...h..�-.P.M,�,..r�..w••..��•��w�.<rar'`.i:.�.;..� wawa �:N:xa�e.,oze`: ..aa...�.......r. <oi'e � .�..........�. !rF}< A or ..�....... wv. ;Pw •.r •Mc Rry.•i�N...�[ xwywcwe•.P 4 P..1F N x �i� NPN fp >y��y�J .P.SK1rf...a.Irni+A PfK.MdW4k�H1!r��,.+. fw1 � l .w�eevw.a.:aa.cr• wwan[ �.yaw.t. KM� NiN y�.�+�w• •WwN�'.��Y••• Wr.Y..a p...>...r..{.i All questions answered negatively will be discussed in sufficient detail in the Comments Section to enable the deemed Permittee to perform the appropriate corrections: SECTION I Animal_ Operation IX22: Horses, cattle, swine, poultry, or sheep 1. Does the number and type of animal meet or exceed the (.0217) criteria? A Cattle (100 head), horses (75), swine (250), sheep (1,000), and poultry (30,000 birds with liquid waste system)) 2. Does this facility meet criteria for Animal Operation RHGISTRATTON? 3_ Are animals confined fed or maintained in this facility for a 12-month period? 4. Does this facility have a CEiiTIFIM AHIKAL WASTE XANA ? S. Does this facility maintain waste management records (volumes of manure, land applied, spray irrigated on specific acreage with specific cover crop)? 6. Does this facility meet the SCS minimum setback criteria for neighboring houses, wells, etc? lel ea 'eO 00:00 r I I3I FIVAd Site Management 1. Is animal waste stockpiled or lagoon construction within 100 ft. of a USGS Map Blue Line Stream? 2. Is animal waste land applied or spray irrigated within 25 ft. of a USGS Hap Blue Lice Stream? 3. Does this facility have adequate acreage on which to apply the waste? 4. Does the land application site have a cover crop in accordance with the FI#` T1W PLXW 5. Is animal waste discharged into Waters of the state by man -wade ditch, flushing system, or other similar man-made devices? 6. Does the animal waste management at this farm adhere to Hest management Practices (BMP) of the approved CWTIFICATIOW. 7. Does animal waste lagoon have.sufficiento� freeboard? Horn much? (Approximately S. Is the general condition of this CAFO facility, including management and operation, satisfactory? gECTION IV Comments W._. 0© iHS p_a.t\rJ. ,7\( KC1GY ZIV- "Pg-ks ` 1 I.OS, Oh 1 (I~((q.j State of North Carolina Department of Environment, Health and Natural Resources James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary November 12, 1996 Carroll's Foods Inc. 7576 PO Drawer 856 Warsaw NC 28398 SUBJECT: Operator In Charge Designation Facility: Carroll's Foods 7576 Facility ID#: 78-10 Robeson County Dear Farm Owner: RECEIVED NOV 12 1"6 FAYMEVILLE AFG. OFFICE Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly, requires a certified operator for each animal waste management system that serves 250 or more swine by January 1, 1997. The owner of each animal waste management system must submit a designation form to the Technical Assistance and Certification Group which designates an Operator in Charge and is countersigned by the certified operator. The enclosed form must be submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a certified operator for your animal waste management system is a violation of 15A NCAC 2H .0224 and may result in the assessment of a civil penalty. If you have questions concerning operator training or examinations for certification, please contact your local North Carolina Cooperative Extension Service agent or our office. Examinations have been offered on an on -going basis in many counties throughout the state for the past several months and will continue to be offered through December 31, 1996. Thank you for your cooperation. If you have any questions concerning this requirement please call Beth Buffington or Barry Huneycutt of our staff at 919n33-0026. Sincerely, A`Preston Howard, Jr., ector Division of Water Quality Enclosure cc: Fayetteville Regional Office Water Quality Files P.O. Box 27687, ey� FAX 919-715-3060 Raleigh. North Carolina 27611-7687 CAn Equal Opportunity/Affirmative Action Employer Voice 919-715-4100 50% recycled/10% post -consumer paper NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES FAYETTEVILLE REGIONAL OFFICE DIVISION OF WATER QUALITY May 13, 1998 CERTIFIED MAIL RE]EM RECEIPT REQUESTED Carroll's Foods, Inc. P.O. Box 1767 Laurinburg, NC 28353 SUBJECT: NOTICE OF DEFICIENCY Farm # 7576 Registration No. 78 - 10 Robeson County . Dear Mr. Stutts: On May 7, 1998, staff from the Fayetteville Regional Office of the Division of Water Quality conducted an inspection of Farm 47576 located in Robeson County. It was observed that the facility's waste lagoon was in the emergency storage level (17 inches) according to the marker. One area of the spray field was standing in surface water and another area did not have any crops where water had stood during winter months. The inspection revealed that there was waste in the surface water diversion ditch. A flush tank had malfunctioned the day before and waste had flowed down beside one of the buildings entering into the surface water drainage pipe according to the farm manager- The waste was contained at the point of entry due to a large hole which prevented it from flowing down the diversion ditch. As a result, waste was backed up in the drainage pipe. Once the problem was discovered by the inspector, a farm technician used a sump pump to pump the waste into the lagoon to prevent it from reaching surface waters of the state. In regard to the deficiencies noted during the inspection, the following actions are requested: 1. Lower the lagoon level to the required freeboard on a suitable waste application field as soon as weather permits. 225 GREEN STREET, SUITE 714, FAYETTEVILLE, NORTH CAROLINA 28301-5043 PHONE 910-486-1541 FAX 910-486-0707 AN EQUAL OPPORTUNITY /AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED110% POST -CONSUMER PAPER Page 2 Carroll's Foods, Inc. May 13, 1998 2. Consult with a technical specialist or the soil conservation service for assistance in developing a solution in which the surface water can be drained off the irrigation fields so that crops can be reestablished in these areas. 3. Due to this event, a more detailed and thorough inspection of the entire farm needs to be carried out on a routine basis to prevent further discharges from occurring. This activity should include an inspection of all drains and discharge pipes along with any aspect on the farm dealing with waste management. Please provide a written response to this office on or before June 5, 1998 at the letterhead address as to the actions taken or proposed to be taken to resolve these deficiencies. Nothing in this letter should be taken as absolving this facility of the responsibility and liability of any violations that have or may result from these deficiencies. If you have any questions concerning this matter, please call Jeffery Brown, at (910) 486-1541. Sincerely, Jeffery Brown Environmental Engineer cc: Operations Branch Central Files Audrey Oxendine - FRO DSWC Ed Holland - Robeson Co. MRCS COPY ANnLXL WASTR 2LIHAGEM2rT PLAN CERTIFICATMON FOR EXISTING FEEDLOTS Please return the completed form to the Division of Environmental Management at the address on the reverse side of this fors. Name of farm ( Please print) (4;�3 1-Ooy5 '-LAC. =pw- /_0 ?Mailing Address:�6 wAgsaggTA.G 2 ,5 Phone No. Count (of farm) : 8aou. 54 ._p rn n a- location: Latitude and Longitude: '_IU /jV JZ 11 (required) , so t please attach a copy of a county road map with location identified. _ Type of operation (swine, layer, dairy, etc.): g - F i Rchi-T, } Design capacity (number of animals):if Ave -s ize ize of operation (12.month population avg.)2a n � �rr c v rage acreage needed for land application of waste (acres) : L(Q•Z Ta?_ � M .�aa�s�saaaasaaancaaaas3aaaaas�asaaaas:ssaasasaa7aaaaaaaaaasaaaaansaaaaa3asnaaaaa� � -- Tegbii.cal Specialist Cart3fication AsEa5 technical specialist designated by the North Carolina Soil and Water cansnation Commission pursuant to 1SA NCAC 6F .0005, I certify that �he-� wng animal waste management system for the farmnamedabove has an animal '"ae �te Ii+aikny`uGeia�. plan, t+i�r. i maett :•• tim:e`on 'nd ma-i-•-e-n—ances Standards an Irrsp`�cifications of the Division of Environmental Management and the USDA -Soil Conservation Service and/or the North Carolina Soil and Water Conservatior. Commission pursuant to 15A NCAC 2H.0217 and lSA NCAC 6F .0001-.0005. The ollowing elements and their corresponding minimum criteria have been verified by me or other designated technical spec°alists and are included in the plan as applicable: minimum separations (buffers); adequate quantity and amount of land for waste utilization (or use of third party); access or ownership of proper waste application equipment; schedule for timing of applications; application rates; loading rates; and the control of the discharge of pollutants from stormwater runoff events less severe than the 25-year, 24-hour storm. Name of Tec*,snical Specialist (please Print) ; OWAocn L , jb B56rq T T Affiliation (Agency) : C&69Q cs 41005, mac. Address: 90- e-A_wca_ MC- • kL!!.>5 ,u,.„_N•C• ZS398_ Phone No. 'TIO - z43 -34-34— signature:rl _ - _ _! Date:Q�7�S 3a3s aiaaa gisagqiaa3aaaaa�s ssaaa Rataa s>t>♦ssa asssaaa �a��3aa7e ast ass sasstl3aaz7�3 OW$er/Manager Agreement 1 (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to -be submitted to the Division of Environmental Management before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the Brace either directly through a man-made conveyance or through ruaoZZ from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. *lama of Signature Naxna�i�23 Signature: (PleaseePrAt) • CA 1IIi A_7W5:9//S0II0 Date:(n r 9 diffe�r'j nt_ffrom owner (Please print) : CAA0AUs Dater Co - Note; A change in land ownership requires notification or a new certi icaticn (if the approved plan is changed) within.60 days of a title transfer. - BEM USE ONLY: ACEN �-,�iq�� lUnited States Soil WDepartment of Conservation Agriculture Service Don Butler Carroll's Food, Inc. P 0 Drawer 856 Warsaw, NC 28398 440 Caton Rd. Lumberton, NC 28358 November 13, 1991 Dear Don: Enclosed is the approved lagoon design for Farm Number 76, Evans Farm, Robeson County, NC. The were no changes to the submitted design. If you have any questions give me a call. Yours truly, 22 &c� Ed Hol and District Conservationist o The Soil Conservation Service is an agency of the Department of Agriculture z5 f 2� 0 ;;ZWQ-t4 j* A6 q ,.husk mown by many local known being ground stem marmot. Tiember of the widely and is actually a big, ing member of the I family. It seems ciate the small -tailed, digging woodchuck Mender, tree -climbing if we remember also gophers, and ground easier to understand. sionally reminds us irrel ancestry by clim- gs or to keep a better rritory. called typical hiber- ars. When the tem- :) in fall, about Ichu,. fat as a ravels down to his the hole in after him the passage to the For the winter. bernation, nothing is eived to be converted ddation of the blood t contrary, the lungs sere is an occasional ilation of breath -but oxygen in the lungs -i by the slow heart i of gases. woodchucks do inter sleep promp- econd, to watch for or earth as the case ti Become restless and -quently during late sally coming out to gone and tender )Ids. believed to be in g are born in late y small and un- ly blind for about a frorr den until cs olo. . iey begin orm of grass and able to get out to i parents, attends wing them where as some of the J. z Z jar i"ATOW POND 2M 140 LIM ULF 22 - - FALLS ISM- LOS Un IUL d IM am KF" WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to the assessment of civil penalities of $10,000 per day by the Division of Environmental Management for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate Iand on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement (sample enclosed) with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations, that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" requried by DEM. [See FOTG Standard 393 -- Filter Strips and- Standard 390 (Interim) -- Riparian Forest Buffers.] 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservator tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (see "Weather and Climate in North Carolina" in the Technical Reference -- Environment file for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and provide uniformity of application. E WASTE UTILIZATION PLAN Owners name--:CARROLLS FARM 76 County:ROBESON Mail Address -:PO BOX1767,LAURN Type of production unit ---- :FAR -FIN Number of animal units-----: 1200 Type of waste facility -----:Anaerobic Lagoon Temporary storage period---: 180 days Method of application ------ :IRRIGATION Amount of animal waste produced-----------------: 23932 tons/year Amount of plant available N produced by animals-: 31200 lbs./year Commercial N to apply on planned acreage--------: 0 lbs./year Your animal waste utilization plan has been specifically developed for your swine operation. The plan is based on the soil types, crops to be grown, and method of application for your particular operation. The waste must be land applied at a specified rate to prevent pollution of surface and/or ground water. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle and annual soil tests are encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value.of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates and leaching potential. Waste shall not be applied to land eroding at greater than 5 tons per acre per year. Do not apply waste on saturated soils or on land when the surface is frozen. Either of these conditions may result in runoff to surface waters. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or not more than 30 days prior to planting. Soil incorporation of waste will conserve nutrients and reduce odor problems. Page 2 The acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Annual acreage requirements may be more or less based on the waste analysis report for your waste management facility. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to No. No. Type Code /Acre /Unit Used Apply 541 1 WAGRAM C 5.5 50.00 12.0 3300 MAR-OCT 541 1 NORFOLKL N/A 133.00 20.0 2660 S-APRIL 541 1 WAGRAM L N/A 133.00 28.0 3724 S-APRIL 0 0 0 A 0 1.60 0.0 0 S-APRIL 541 1 NORFOLKL N/A 133.00 25.0 3325 S-APRIL 541 1 WAGRAM L N/A 133.00 20.7 2753.1 S-APRIL 541 1 MCCOLL L N/A 133.00 7.0 931 S-APRIL 541 1 GOLDSBOL N/A 133.00 5.0 665 S-APRIL 541 1 LYNCHBUL N/A 133.00 5.0 665 S-APRIL 541 1 NORFOLKC 6.1 50.00 20.0 6100 MAR-OCT 541 1 WAGRAM C 5.5 50.00 28.0 7700 MAR-OCT Total 170.7 31823 Available Nitrogen (includes commercial) 31200 Surplus Or Deficit -623 Crop codes: Crop -unit A=Barley-bu. B=Bermudagrass(graze)-tons C=Bermudagrass(hay)-tons D=Corn(grain)-bu. E=Corn(silage)-tons F=Cotton-lbs. lint G=Fescue(graze)-tons H=Fescue(hay)-tons I=Oats-bu. J=Rye-bu. K=Small grain(graze)-acre L--Small grain(hay)-acre M=Sorghum(grain)-cwt. W=Wheat-bu. Y=Fescue(pasture)-tons Z=Bermudagrass(pasture)-tons Page 3 If more commercial fertilizer is used than shown in this plan, then additional acres of land may be needed. A three to fifteen feet wide permanent grass filter strip should be seeded along all ditches in fields that receive animal waste. Additional comments: -------------------- Prepared by: - Title: RPS -G14S- Date: 5 Concurred in by: �., , Date: Producer I understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no runoff occurs, Date. ��9s Producer Technical Specialist: Z _ Date: (Copy to producer and copy to case file) WASTE UTILIZATION PLAN ---------------------- Owners name--:CARROLL'S FOODS County:R08ESON Mail Address-: 0 Type of production unit ---- :FARROW -TO -FINISH Type of waste facility ----- :Anaerobic Lagoon Your animal waste management facility has been designed for a given storage capacity. When the waste reaches the designed level, it must sa land applied at a epeeitied rate to prevent pollution of surface and/or ground water. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops on the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle and annual soil tests are encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates and leaching potential. Waste shall not be applied to land eroding at greater than 5 tons per acre per year. Do not apply waste on saturated soils or on land when the surface is frozen. Either of these conditions may result in runoff to surface waters. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements may be more or less based on the waste analysis report from your waste management facility. The design of your waste management facility is based on the following: 'Amount of Waste Produced Per Year: ---------------------------------- 1200 animals x 19.9 tons waste/ animal/ yr= 23932 tons total waste Page 2 Amount of Plant Available Nitrogen Produced Per Year: ----------------------------------------------------- 1200 animals x 26.00 lbs. N/animal/year = 31200 lbs./yr Available N Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Your facility is designed for 180 days of storage. Therefore, it will need to be pumped every 6 months. Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to No. No. Type Code Per Ac. Used Apply J. T1939 1 NOA 6 7 Tons 400 . 128. 0 ;`/51200 MAR-AUG Total 128.0 51200 Y Available Nitrogen 31200`^ Surplus or Deficit ('-20000~ Crop codes: 1=Cereal grain; 2=Corn; 3=Fescue; 4=Range Gr.'Bermuda 5=Control Grazed Bermuda; 6=Hayland Bermuda Narrative of operation: ----------------------- Call the Soil and Water Conservation District Office after you receive waste analysis report to obtain the amount per acre to apply and the irrigation application rate prior to applying waste. r, /dim 4/ Date qk_lisl Prepared by: Concurred in —4 m Operator:carroll's foods County: robeson Date: 09/19/91 Distance to nearest residence (other than owner): 2000.0 feet 1. STEADY STATE LIVE WEIGHT 1200 sows (farrow to finish) x 1417 lbs. = 1700400 lbs 0 sows (farrow to feeder) x 522 lbs. - 0 lbs 0 head (finishing only) x 135 lbs. 0 lbs 0 sows (farrow to wean) x 433 lbs. = 0 lbs 0 head (wean to feeder) x 30 lbs. - 0 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 1700400 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 1700400 lbs. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. SSLW= 1 CF/lb. SSLW Volume - 1700400 cubic feet ✓' 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume 0.0 cubic feet ; "Owner requests no sludge storage. Sludge will be removed as needed." TOTAL DESIGN VOLUME Inside top length 700.0 feet ; Inside top width 395.0 feet Top of dike at elevation 49.1 feet Freeboard 1.0 feet ; Side slopes 2.5 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 48.1 feet Bottom of lagoon elevation 38.1 feet Seasonal high water table elevation 42.0 feet Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDEI SS/SIDE2 LENGTH WIDTH DEPTH 2.5 2.5 2.5 2.5 695.0 390.0 10.0 AREA OF TOP LENGTH * WIDTH = 695.0 390.0 AREA OF BOTTOM LENGTH * WIDTH = 645.0 340.0 271050.0 (AREA OF TOP) 219300.0 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 670.0 365.0 978200.0 (AREA OF MIDSECTION * 4) CU. FT. (AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM) 271050.0 978200.0 219300.0 DEPTH/6 1. VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL - 2447583 CU. FT 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 700.0 395.0 276500.0 square feet Buildings (roof and lot water) Length * Width - 0.a v.o 0.0 square rest TOTAL DA 276500.0 square feet Design temporary storage period to be 180 days. .,A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 1700400 Lbs. SSLW * CF of Waste/Lb./Day * 180 days Volume = 415248 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculat the lagoon water are accounted for in 5A. Volume - 0.0 gallons/day * 180 days storage/7.48 gallonE per CF Volume - 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 161291.7 cubic feet L I 5D. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 161291.7 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 415248 cubic feet 5B. 0 cubic feet 5C. 161292 cubic feet 5D. 161292 cubic feet / TOTAL 737831 cubic feet ✓ 6. SUMMARY W Total required volume 2438231 cubic feet Z �C Total design volume avail. 2447583 cubic feet z-� Min. req. treatment volume plus sludge accumulation 1700400 cubic f+ At elev. 45.3 feet ; Volume is 1707166 cubic feet (end pumping) Total design volume less 25yr-24hr storm is 2286292 cubic feet At elev. 47.4 feet ; Volume is 2256502 cubic feet (start pumping; Seasonal high water table elevation 42.0 feet 7. DESIGNED BY: APPROVED BY: DATE: DATE: C�] Z El q J /L1 NOTE: SEE ATTACHED WASTE UTILIZATION PLAN OPERATION AND MAINTENANCE PLAN ------------------------------ This lagoon is designed for waste treatment with minimum odor control. The time required for the planned fluid level to be reached may vary due to soil conditions,flushing operations, and the amount of fresh water added to the system. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent runoff from the field or damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see Attachment B) before land application. 3. Begin pump -out of the lagoon when fluid level reaches eleva- tion 47.4 as marked by permanent markers. Stop pump -out when the fluid level reaches elevation 45.3 or before fluid depth is less than 6 feet deep (this prevents the loss of favorable bacteria) . 4. The recommended maximum amount to apply per irrigation is dne (1) inch and the recommended maximum application rate is 0.4 • inch per hour. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. SEEDING RECOMMENDATIONS ----------------------- AREA TO BE SEEDED: 6.0 ACRES USE THE SEED MIXTURE INDICATED: 0 LBS. FESCUE GRASS @ 60 LBS./ACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 15 TO NOVEMBER 30 0 LBS. 'PEN.SACOLA' BAHIA GRASS @ 60 LBS./ACRE (SEE FOOTNOTE NO. 1) SEEDING DATES: MARCH 15 TO JUNE 30 48 LBS. HULLED BERMUDA GRASS @ B LBS./AC. (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 0 LBS. RYE GRAIN @ 30 LBS./ACRE (NURSERY FOR FESCUE) LBS. RYE GRASS @ 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS. APPLY THE FOLLOWING: 6000 LBS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE) 12 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 600 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WITH A MULCH ANCHORING TOOL OR NETTING. 1. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS ---------------------------------------------------------- Clearing: All trees and brush shall be removed from the construction area before any excavating or fill is started. Stumps will be removed within the area of the foundation of the embankment and fill areas and all excavated areas. All stumps and roots exceeding one (1) inch in diameter shall be removed to a minimum depth of one (1) foot. Satisfactory disposition will be made of all debris. The foundation area shall be loosened thoroughly before placement of embankment material. cut-off Trench: --------------- A cut-off trench (when specified) shall be installed as shown in the more impervious materials. Construction of fill heights shall include ten (10) percent for settlement. To protect against seepage, when areas of unsuitable material are encountered, they will need to be excavated a minimum of one (1) foot below grade and backfilled and compacted with a suitable material (ie--CL,SC,CH). Refer to the soils investigation information in the plans for special considerations. Precautions should be taken during construction to prevent excessive erosion and sedimentation. Vegetation: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construction. GANi�1Nt=M�11t Lx.�It�.VI �Yo 7YpI GAL MI�v o* A —Tcp IV vm-i; ," p+r �L- 4 8.v8 huPRoa-T •; 8 " Piper tu►/r-lerr5 fleu Te.7ML 92a-:46 4 \ 4,OTTLE P 1 ' 1 9/FMvAT1ow 7 2RATMro � L PtaATN � 10' I L y IM in z • ° z i o _ III Iterating to balancing within 10.0 cubic yards... delta Cut Fill 0.00 75757.59 75757.04 0.00 76834.34 73332.76 -0.00 76834.53 73332.30 0.10 75804.45 75650.42 0.11 75757.47 75757.32 Raise "Proposed" by 0.11 feet. New surface called "Balanced" has been created. Project: 76 Drawing: sht2 Number: Location: 42eo 5pgru&y, goo1glir Bid Date: Engineer: Owner: G A¢aPL.i.'s Estimator: Prepared by: usimg Sitework CUT - FILL 0.55 3501.58 3502.23 154.02 0.15 Daylight w 0 az �1 r .3i �621 r "E 6 r 62 8A1 V i 1 1 4 uLsrara11 se, q FIwlyw 11--� L ACa�N I Plot of all data for the surfsoa: Balanead Project: 78 Drawing: sht2 Number: Location: Bid Date? Enginear: Owner: Estimator: Prepared by: using 6itswork 1 81 qM 46.41 Daylight I L L a ss vr.-"+140 '� oP �fjg11 L tala�.JN Plot of the contour data for the surfaoa: Balanced Project: 76 Drawing: shht2 NLA , r: Location: Old Data: Engineer: Ownart Eatimatcr: Prepared bui using 8ltawork .li 4A. %I 48.11 F tzAnj—, 171 N, ( 2. y> : I A � N �v �•I� Plot of the coritsur data for the surface: Balanced Projact: 76 Drawing: aht2 Number: Location: Bid Date: Engineers Dwrw r: Estimator: Prepared !y: using Sitswork 51.21 48.41 Plot of the sloping lines for the ■urfooat Balanced Projuctt 78 Drewingt sht2 Number: Locationt Bid Dotal Engineer: Owners Estimator: Prepared by: using Sitswork XJO"AITS OuTun Oft Psrrdsrd SACIVWT403 :.+sumo =.JasuT0u3 3alwo PTO t UDT3sao1 iasgwnm Otis iOuTMN. c] psausT W V inzwjjns 844 Joj ssuTT 5Wd0Ts ELM 40 IcTd TOOTS L71 V 54.46 61.61 Plot of the sloping lints for the surfaces Balanced Projects 76 Drawings sht2 Number$ 'ccation$ Bid Dotal Engineers Owner: Estimator! Prepared bUs casino sitawerk Orientations -46.0 Si. So. 49. 48. 47. 46. 45. Lower LaTt z nification: 73.8 30 Mesh Surface Existing Project: 76 Drawings sht2 Numbers Locations Bid Data; Engineer: Owner: Estimator: Prepared hy: using Sitework inclination: 20.9 30 Flash Surface D-iontatiam: -45.0 65.0 50.901.1 ..... -I ........ ...... Z MmMnification: 22.6 ........... Inclination: 26.8 LAWar Loft 30 Mush Surface Mash 5urfeca Balanced Project: 76 Drawing: sht,2 Humbert Location: Bid Dots: Engineer: owner: . Eatimstorl Proper4rd bW: using Sitowork • scs•�Na•s»t � 11. R. n/.rAntMf.NT Ot 4nnIC111.1tIRf SOIL CONSERVATION titRVICE SOIL INVESTIGATION TO DETERMINE SUITABILITY OF PROPOSED POND SITE 1 1 ATE COUNTY PHOTO WORK UNIT WATERSHED AREA NEASEIRIMINM 1 1 i 1 i i i 1 . i SKETCH OF PROPOSED POND SHOWING WHERE BORINGS1 • ONE ■EEI am' INN■ MEN NERINS ■■ ■■ ME IN■ ■ ■ ■NEE■MNE ■■ ■■■■■■■ ■■■■■■■■■■■ ■■ 1■A■■■■■■■■■■■■■■■■■ ■■■ENEXN Pa■■■EE■■■■■NINE■■■ ■rN■■NE■ '■■■ ■■■■■■■■■■■■■■ ■■■■■■■■Erg■■■■■■■■■■■■■■■■ ■■ MOM ■■NSEE■■■NEE■■■■E MIN ■■ OEM MINERN■■■■■■■■■■ MINE■■ ■■N■■■■■��■■■■■■■■■■■ ■■MIME 4�13ORWG NUMBER AND PROFILE �YW E �� E E �■®E E ■I■I■ ■ ■ �i!INi�i■EMI Ei■I■ M89d ®i■!■ N ■''=' 'o 0 ■ ■IN IR® OWN ME ■!■i■ �� � ■'■ ■ ■ �3iQ! � ■ ■!■!■ ■'� Fill �71■ Ei"�!■ ■!■!■ ®ra . m&wLs=-29aE7?!IJ! JYAM wfMi■ LOU ■MIN Mff. 'm'■■■■O■■■■I■■RMINI■ME■'■ BORINGS1 / t • . r.rrr tCS�ENa•7�� Nov. Wo K n DFPAfll4FNT of AnRICIILiUFIF ROR. C0NIERVAfI0N n[nvICE SOIL INVESTIGATION TO DETERMINE SUITABILITY OF PROPOSED POND SITE MWIN • + • _ .. r. CRoptAND-ACRFS PASTURE -ACRES WOODLAND -ACRES TOTAL- ACRES SKETCH OF PROPOSED POND SHOWINGBORINGS ■■■ ■■■ ■■■■ ■■■■omm � r■■■mow■ , �NN's �i�1.l� ■w■■ram■■ ■■ ■■©■MENM■■rs ARM ■■■EM ■■ ■w■'�%■■■■■■■■�■■■■■ ■■■■M �w�■■■�■■■w■■ ■■ ENE E■■■rw■■■■■■Mwr■■ ARE ■■ ■■r■■rrw■■■■■■■■■■■■ ■■r■■ ■r■■rr■■■w■■■r■■r■r■■■■ ■r■rrr BORING. PROFILE ®w m=,,N r r ■ ■ m!®ilmimM ■Iw'■ m!■ mlrl■ ®!� ��■i■ ■ ■ �� ■ ■ ■I�I� ■'r ■ice ■I�■?■I■ NIB mil ;1=11m mm.ml !■■■r■■■■■01I■ MADE;BORINGS am 17 j Row Crop Gun Cart with galvanized body is standard equipment. An optional Low Profile Gun Cart Is also available. Low Profile Gun Cart (Galvanized Body). Performance information Model FLOW 0l£T SPRINKLER WETTED WETTED ACRES W/ (G.P.AL) PRESSURE PRESSURE WUM LEMMI 1 INCH -IN (P.S.I.) (P-S-L) (FL) (FL - MA)Q 3 DAYS T40A 280 104 70 240 13M .72 with 300 107 70 250 1375 E OOO � 116 70 260 1380 <=90 Sprinkler 400 126 70 270 .1385 : 102 'y .450 138 70 280 1390 ;A 15 480 145 70 290 .1395 c123 T37A =_ 220 99 :.'-70 220 -_ 1160 �sa with 1250 104 70 230 1165 � A `= �1'�` NELSON 43o0 113 - 70 245 'A173 : 77. - ' Z. SRISO'350 125 .70 :250 175 : 90 Sprinkler 400 137 70 255 x 1178102 r y Qo 142 70 260 1180 , =<_ 107_ T30A 180 _ 111 `60 ;215 `1068.� °:--51= NELSON'200 5R7501R i29 70 .-225 = -F1093 ' �56 Sprinkler s 240 137 - 70 230 - ` a095 $ -61 . �� 260 147 70 235 V 1098 ".i 67 • Recommended width is based on 70% of the wetted diameter Specifications 'Model T40A T37A ` WA Number of Axles 2 1 1 PE Tube I.D. (In.) 4.0 3.7 3.0 PE Tube Length (ft.) 1250 1050 1000 Dry weight (1bs.) 9100 75W 43M Weight with water Qbs.) 16380 12390 7270 'Speed Range QnsJmins.) 10-M 10-60 7-40 Tire She 11W5 12.5LX16 111.115 Shipping dim.: (ft. in.) Length 15-0 15-9 13-5 "Width 9-10 9-3 7-6 Height 12-8 11-10 tOA •Note, T40ArMA w/o wheels • 8-3 wide Poiyethelene Tube - Only PE tube designed and constructed for the constant coiling and dragging is considered for use on Ag-Rain Water -Reels. The tubing is backed by a 5-year pro -rated warranty. PE Tube Repair - A simple "screw -in" mender is available for repairing the PE tube should it become damaged for any reason. PE Tube Lengths - Longer tube lengthes are available for all models. Performance and delivery information available on request. &kdvA- A �1' 1= `. e 600 S. Schrader Ave., P.Q. Box 290, Havana, IL 62644 Phone 309/543-4425 FAX 309/543-4945 Standard Features Radial Inflow Turbine - The heart of the drive system. This extremely efficient motor delivers quiet, smooth, continuous power. Ali the water you pump goes through the sprinkler. None of the water is wasted as in bellows or piston drives. Automatic Shutdown for the turbine motor. Heavy Duty Chassis and frame. Speedometer. Pressure Gauge. Infinitely Adjustable Speed Ranges. Speed Compensator. Miswrap Safety Stop. PTO Rewind and Drive Shaft. Gun Cart with adjustable wheel width. Hose Guide to insure proper packing of hose. Turntable. Nelson Slow Reverse Gun with ring nozzles. Lifting Mechanism for gun cart. Stabilizer Legs - Heavy duty, crank down style. 4" Supply hose x 30 ft. long with male ring lock coupler. Fixed Spool Brake requires no on/off adjustments. Foolproof Cluth - Turbine and PTO drives cannot be engaged simultaneously. Bera,ue d wna" Promo improMW0. $50= of mac %M m nos leaflet may not oe 4&t W to aarent pm&Xbm The Perfarmwm wd m mm in Otis Wa M is based W tests wns, W under a Pmt char set or wttdeo& AcaW field M' btnenee PW vary hom In data 9 on va ianle =umstances cf time, dace. •eww. msnan iudgernerd and aher taode. SPea5ca7o3 and wx= are sApa to dtanpe w001A n=, GK 9406WR-0 pfrod in USA WASTE UTILIZATION PLAN PXQUn%ED SFECIRCATIONS - L Animal waste shall not reach snfa= wauxs of the state by rnao$ drift, manmade camxyan= direst appErwi n, or direct discharge during operation or land apph ad= Any discharge of waste which reacbrs sarface water is pmhftz%- 2 Thar be documentation in the design folder that the produar either owns or has a norarizad agreement for use of adzgaair land on which to properly apply the waste•_ If the producer does not own adequate land to properly dispose of waste, bc1she shall provide a copy of a actarized agreement with a landowner who is within a reasonable proximity. allowing himA= the use of the land for waste application. It is the responsibility of the owner of the tacr7ity to smrme an update of the Waste Utdi== Plan when there is a change in the operation, in�se in the number of animals, nmeihod of rmlummn, or available laud 3_ Animal waste shall be applied to met but not eared•, the Nitrogen needs for realistic crop yields based on soil type, available moisunr, historical data, s:limate conditions, and kvci of manage, unless there are ttgniatiaru that restrict the rate of application for other autriaats. Actual yields maybe used in lien of realistic yield tables at the &scret7ion of the planarr. 4. Animal waste shall be applied Da laud eroding lea than 5 tons per acre per year. Waste may be applied to land that is aoKling at more than 5 tons but less than 10 tons per ate per year providing Bass filter strips are installed where runaffleaves the field (See FOTG Standard 393-Feller Strips) 5. Odors can be reduced by injecting the waste or disidng after waste application_ Waste should not be applied when there_ is danger of drift froim the irrigation field 6. When animal waste is to be applied on acres subject to flooding, it will be sort incorporated on conventionally tilled cropland When applied to conservation tilled crops or grassland. the waste may be broadcast provided the application does not aczur during a season prone to flooding (See °`Weather and Climate in North Carolina" for guidance.) 7. Liquid warts shall be applied at rates not to exceed the soil infiltration rate such that runoff does not oesaror to surface waters and in a method which does not cause daft from the site during application. No ponding should occur in order to control odor and flies- S. Animal waste shall not be applied to samrated. soils, during rainfall events, or when the s rftes is frozen. 9. Animal waste should be applied an actively growing asps in such a manner that the crop is not covered with waste to depth that would prohibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste shall not be applied in fall or winter far spring planted crops on soils with a high potential for ipching. Waste nutrient loading rates on these soils should be held tD a minimum and a suitable winter noose crop planted to take up released nutricum Waste shall not be applied more than 30 days prior to planting of a top or enrages breaking -- I L Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 fed from any residential property boundary and from any perennial stream or river other than an irrigation ditch or canal. NRC5, NC TUNE, 1996 EDIRMIT A-7 WAM UTU17ATION PLAN REQUIRED SPECIFICATIONS r-C Fri F11 Anftwl waste other than swine waste from faalidcs sited an or after October 1, 1995, shall not be applied closer than 25 fmt to stuface water 'ibis desancr may be reduced for waters that are not perennial provided adequate vegetative M= strips are present (See Standard 393 - Filter Strips). M Animal waste shall not be applied cla= than 100 feet: from wells. 13. Animal waste shall not be applied closer than 200 feel of dwellings other than those owned by landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animals waste shall not be discharged into surface waters, drainage -ways or wetlands by a discharge or by over - spraying, Animal waste maybe applied to prior converted cropland provided it has been approved as a land acppiic.- she by a `technical specialist. Animal waste applied on grassed waterways shall beat agronomic rates and in a manner That causes no runoff or drift from the sitr- 16. Domestic and industrial waste from washdown facilities, showers, toilets, siAks, ex., shall not be discharged into the animal waste management system. 17. Aprotec&e cover of appropriate vegetation will be established an all disturbed areas (lagoon embankments, berms, pipe runs etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shnibs, and C' other woody species, = am limited to areas where: considered appropriate Lagoon areas should be kept mowed and accessR& I.V= berms and structures should be inspected regularly for evidence of erasion, leakage, or discharge. is. Jf:MiTM1produ:c:tio:n at the facility is terminated, the owner is responsible- for obtaining and implementing a "closure place" which will eliminate the possflbility of an illegal discharge, pollution and erosion- 19. Waste handling sU=n= piping, pumps, reels, CM, should be inspected on regular basis to prevent breakdowns. leaks, and spells. A regular maintenance checklist should be kept on site. 20. Ardmnl waste can be used in a rotation that includes vegetables and other crops for direct human consumption. EkmvaT, if animal waste is used on crops for direct human consumption it should only be applied preplan with no fatilier applications of animal vrwe during the crop scason. 2L Highly visible permanent =ark= shall be installed to mark the top and bottom elevations of the temporary storage (puatping volume) of all waste treatnzent lagoons. Pumping shall be managed to maintain the liquid level between the niarkem A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Soil tests shall be made every two years and a hqifid waste analysis be taken at least twice each year can sistent with waste utilizatimplan. Poultry H= shall be tested prior to application. Soil and waste analysis records shall be kept for five years. 23. Dead animals will be disposed of in a martner that meets NC regulations. MRCS, NC NNE, 1996 i North Carolina Agricultural Extension Service Agri -Waste Management Biological and Agricultural Engineering Norrh Carolina State University LIVESTOCK WASTE SAMPLING, ANALYSIS AND CALCULATION OF LAND APPLICATION RATES James C. Barker* L SAMPLE COLLECTION A Semi -Solid Lot Mamie L Scraped directly from lot into wreader a) From loaded spreader, collect about 2 Is of man= from different locations using nonmetallic collectors. It iL From Storage a) Collect about 2 lbs of manure from under the sufface must avoiding bedding materials and using nonmetallic collectors B. Liquid Manure Slurry i. Under -slotted -floor pit a) Extend a 14" nonmetallic conduit open on both ends info manure to pit floor. h) Seal upper end of conduit (e.g., by placing a thumb over end of conduit) trapping manure that has entered lower end, remove and empty slurry into plastic bucket or nonmetallic container. c) Take subsamples from 5 or more locations or at least 1 quart d) Mix and add about % pint to nonmetallic sample container. ii. Exterior storage basin or tank a) Maid sure mam= has been well mixed with a liquid mamue chopper -agitator pump or propeller agitator. b) Take subsamples from about 5 pit locations, from agitator pump or from manure spreader and place in a plastic bucket. * Professor and Extension Specialist, Biological and Agricultural. Engineering Department, North Carolina State University, Raleigh, NC IL SAMPLE PREPARATION AND TRANSFER A. Place sample into an e.ccpandable container that can be sealed Rinse residues from miner with clean water but do not use disinfrpsnts, soaps, or treat in any other way. B. Pack sample in ice, refrigerate, f eeze, or transfer to lab quickly. C. Hand -delivery is most reliable way of sample cans r_ D. N mailed, protect sample container with packing material such as newspapeer, box or package with wrapping paper, and tape- E. Commercial sample containers and mailers are also available, Contacts: 1. A& L Eastern Agricultural Lab, Inc. 7621 Whitepine Road Richmond, VA 23237 Ph: (804) 743-9401 2. Fisher Scientific Co. 3315 Winton Road Raleigh, NC 27604 It Ph: (919) 876-2351 3. Polyfoam Packers Corp. 2320 S. Faster Avenue Wheeling, IL 60090 Ph. (312) 398-0110 4. NASCO 901 Janesville Avenue Fort Atkinson, WI 53539 Ph: (414) 563-2446 F. Private analytical labs are available, but sample analyses are costly. G. The NCDA provides this Service for North Carolina residents. i. Address: North Carolina Department of Agriculture ii. Agronomic Division PWWWasm(Solution Advisory Section Blue Ridge Road Center P. O. Box 27647 Raleigh, NC 27611 Ph: (919) 733-2655 Attu Dr. Ray Campbell HL Forward S4 along with the sample iv. include the following identification information with sample: a) Livestock species (dairy, swine, turkey, etc.) b) Livestock usage (swine -nursery, finishing, turkey -breeders, brooderhouse, grower, number flocks grown on litter, etc.) c) Waste type (dairy -lot scraped manure, liquid slurry; swing- pit slurry, lagoon liquid, sludge; broiler -house litter, stockpile) v. Routine analyses performed on all samples: N, P, K. Ca, Mg, Na, S, Fe, Mn, Zn, Cu, B vL Additional analyses performed upon request: DM, Mo, Cd, Ni, Pb EMERGENCY ACTION PLAN PHONE NUMBERS DWQ q l 0- _ S � - OL041 EMERGENCY MANAGEMENT SYSTEM - SWCD -J13 —54�1 NRCS This plan will be implemented in the event that wastes from your operation are leaking, Overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumpin' contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a- Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D: Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all floA.s in the house, flush systems, or solid separators. December 18, 1996 e. Repair all leaks prior to restarting pumps. E: Leakaze from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks- possible action: a Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? €. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3: Contact appropriate agencies. a During normal business hours, call your DWQ (Division of water Quality) regional office; Phone - - After hours, emergency number: 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact Iocation of the facility, the Iocation or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number - c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , local SWCD office phone number and local NRCS office for advice/technical assistance phone number - - 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off -site damasze. a Contractors Name: iA 4, kntc uk4 • - L t i5- fvits b_ Contractors Address: 3 c -SA-- c. Contractors Phone: 910 2 December 18, 1996 6: Contact the technical specialist who certified the lagoon (MRCS, Consulting Engineer, etc.) a. b. 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system,, and reassess the waste management plan to keep problems with release of wastes from happening agaun. 3 December 18, 1996 Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Farmstead • Swine production 4—Vegetative or wooded buffers; 6-IR-ecommended best management practices; $—Good judgment and common sense Animal body surfaces • Dirty manure -covered animals floors Floor surfaces • Wet manure -covered floors lotted floors; Waterers located over slotted floors; © Feeders at high end of solid floors; ❑ Scrape manure buildup from floors; ❑ Underfloor ventilation for drying Manure collection pits • Urine; 21._ Frequent manure removal by flush, pit recharge, • Partial microbial decomposition or scrape; ❑ Underfloor ventilation Ventilation exhaust fans • Volatile gases; maintenance; Dust 11--Efficient air movement Indoor surfaces • Dust hdown between groups of animals; ❑ Feed additives; ❑ Feeder covers; Cl Feed delivery downspout extenders to feeder covers Flush tanks • Agitation of recycled lagoon O Flush tank covers; liquid while tanks are filling 49---Etrtend fill lines to near bottom of tanks with anti -siphon vents Flush alleys • Agitation during wastewater i7 Underfloor flush with underfloor ventilation conveyance Pit recharge points • Agitation of recycled lagoon Zt—Extend recharge lines to near bottom of pits liquid while pits are lilting with anti -siphon vents Lift stations • Agitation during sump tank ❑ Sump tank covers filling and drawdown Outside drain collection • Agitation during wastewater ❑ Box covers or junction boxes conveyance AMOC - November 11, 1996, Page 3 Insect Control Checklist for Animal Operations Source Cause 13MPs to Control lnsects Site Specific Practices Flush Gutters .i system is designed and operated sufficiently to remove accumulated solids from gutters as designed. move bridging of accumulated solids at discharge Lagoons and Pits • Crusted Solids aintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 - 8 inches over more than 30% of surface. Excessive Vegetative • Decaying vegetation aintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. _ Dry Systems _ Feeders Feed Spillage Af—Bestgn, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. sty —Clean up spillage on a routine basis (e.g., 7 - 10 day interval during summer; 15-30 day interval during winter). Feed Storage • Accumulations of feed residues uce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). —ftrspect for and remove or break up accumulated solids in filter strips around feed storage as needed. i AN" ` -November 11, 1996, Page 1 C • Mortality Management Methods (check which method(s) are being implemented) ❑ Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. # Rendering at a rendering plant licensed under G.S. 106-168.7 ❑ Complete incineration ❑ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture ❑ Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animaI health. (Written approval of the State Veterinarian must be attached) December 18, 1996 SS' Y /5 I,. .' :husk >e nown by many local i known being ground aern marmot. -'ember of the widely and is actually a big, 1ae • v me 1 asn . R, m �g member of the 1m family. It seems " late the small -tailed, UK egging woodchuck , ender, tree -climbing we remember also '`� jophers, and ground ML easier to understand. la Tonally reminds us rel ancestry by slim- ` s or to keep a better o -itory. called typical hiber- ' rs. When the tem- in fall, about chu,. fat as a awls down to his -ie hole in after him the passage to the p j �- )r the winter. Z ernabon, nothing is mA to be converted / .• �,.. �. dation of the blood contrary, the lungs 4 - 3re is an occasional 3tion of breath -but ,xygen in the lungs by the slow heart of gases, j 1m woodchucks do / ,�+ �� 1,e -iter sleep promp- 4 It cond, to watch for )r earth as the case =me restless and Y aueniiy during late 311y coming out to gone and tender`"` ds. S )elieved to be in C are born in late O small and un- blind for about a i rorr den until i ofa. oey begin - rm of grass and i :ble to get out to parents, attends jing them where as some of the 1W 2M l8 ►1uss�' J' 111E +ry1' � svPIA SM 4 MtL ,r.. im w ,.. „ UP ` 11u ,o., �. m s , MR•.ua m 1m t [ t LLta 122 y IML b — 1Y! 11. 1„! , ' •' I . 1� UMM r .ate s 1,.. s + •+ ab 1sb UM Ur I MM t ` J• 1W �.. Wk. Ua UZI UK a A m 11Le l,n 5 �b 1 Total Field Total Field = 5.97 l a-LArl -5 -'� A 1 9- b Total Field = 6.81 Ac. Farm scale: 7576 1 " =400' Specifications_ : (New Addition) _ Center Pivot (towable) — 650' w/end gun (additional 100' of coverage) Hydrant/Riser New 6" Class 200 PVC 6 U-b 1 -D, Total Field = 74.12 Ac. 33,s5 Travel lane of towable pivot Total Field 11.77 Ac. Sv.6 \31- Total Field = 68.92 Ac. yHi D3 oPA- s Total Field 3.16 Ac. WASTE UTILIZATION PLAN NPDES PERMIT 1IENEWAL - 2007 REGIONAL OFFICE - APS . FARM NO: 7-8 -, 00 l0 ❑ ASHEVILLE FAYEITEVILLE ❑ MOORESVILLE RECEIVED ❑ RALEIGH JAN 0 5 2007 DENR - FAYETrrmLLE REGIOML OFFICE ❑ WASHINGTON ❑ WILMINGTON ❑ WINSTON-SALEM