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620006_CORRESPONDENCE_20171231
I- A7*A ® NC®ENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Melvin G. Purvis N.G. Purvis Farms, Inc. 2504 Spies Rd Robbins, NC 27325-7213 Division of Water Quality Coleen H. Sullins Director April 22, 2009 Subject: NOTICE OF VIOLATION (NOV-2009-PC-0353) Administrative Code 15A NCAC 2H. Farms and permits per attached list Dear Mr. Purvis: Dee Freeman Secretary You are hereby notified that, having been permitted to have a non -discharge permit for the subject animal waste disposal system pursuant to 15A NCAC 2H .0217, you have been found to be in violation of your 21-1 .0217 Permit. Violation 1: Failure to conduct a sludge survey for 2008 in accordance with your permit, Section III Condition 19. On March 30-31, 2009, compliance inspections were conducted at your facilities. A review of your records showed no sludge surveys were done during calendar year 2008 for lagoons on these farms. Required Corrective Action for Violation 1: Conduct a sludge survey of the first lagoon(s) receiving waste for each farm for calendar year 2009, as soon as practicable. Please send copies of the new sludge surveys to the Fayetteville Regional Office by June 1, 2009, AQUIFER PROTECTION SECTION 225 Green Sl., Ste. 714 Fayetteville, North Carolina 28301 011ie Phone: 910.433-33001 FAX : 910.486.07071 Customer Service: 1-877-623-6748 North CarQl1 n a Internet www.h20.enrstate.nc.us An Equal Opportunity l Affirmative Action Employer Naturally Mr. Purvis April 22, 2009 Page 2 If any lagoon is in the process of "spring turn over", please delay its survey until it settles. If any lagoon's sludge depth exceeds its liquid treatment depth, please complete the new survey form, found on our website at http://h2o.enr.state.ne.us/aps/afou/Forms.htm under Supplemental Reporting Forms. Please be advised that this notice does not prevent the Division of Water Quality from taking enforcement actions for this violation or any past or future violation. Furthermore, the Division of Water Quality has the authority to levy a civil penalty of not more than $25,000.00 per day per violation. If you have any questions concerning this matter, please do not hesitate to contact either Ms. Joan Schneier Environmental Specialist or myself at (910) 433-3300. cc : SB/tab Central Files - Raleigh FRO Files Sincerely, Stephen A. Barnhardt Regional Aquifer Protection Supervisor Mr. Purvis Page 3 April 22, 2004 List of Fauns and Permits Included in NOV Farm Name Facility No. County Permit No. Little River Farm 62-0006 Montgomery AWS620006 Wet Creek Farm 63-0001 Moore AWS630001 Holly Ride Farm 63-0006 Moore AWS630006 Deerfield Farm 63-0007 Moore AWS630007 Indian Hills Farm 63-0008 Moore AWS630008 Blue Ribbon Swine 63-0012 Moore AWS630012 Tar Heel Swine 77-0012 Richmond AWS770012 Animal Waste Management Pian Certi (Please type or print all information that does not require < IExisting� or New or Expanded (please circle one) [/ \1 M n n nnm I I General Information: Name of Farm:_ Littl Owner(s) Name: N.G. Purvis Farms, Inc.' ' - Phone No: 0��273L Mailing Address: 2504 Sties Roach. _Robbin,., L -C- 2732-72413_ Farm Location: County Farm is located in: _M ntaomery Latitude and Longitude: 35 13 10 / 79 55 16 Integrator: -N.G. Purvis Farms Inc. Please attach a copy of a county road map with location identified and describe below (Be specific: road names, directions, milepost, etc.): Farm is on SR# 1543 about. 2 miles from the Operation Description: Type of Swine No. of Animals 0 Wean to Feeder 8,709 ❑ Feeder to Finish ❑ Farrow to Wean ❑ Farrow to Feeder G Farrow to Finish O Gilts ❑ Boars Type of Poultry No. of Animals 0 Layer ❑ Non -Layer Type of Beef No. of Animals 0 Brood O Feeders EJ Stockers Other Type of Livestock: Type of Dairy No. of Animals 0 Milking O Dry O Heifers El Calveh DWQ Aquifer PrnMr tion Section Number of Animals: x-29 Erpanding Operation Only Previous Design Capacity Additional Design Capacity: Total Design Cgpacity,. Acreage Available for Application: 31-26 +/- Required Acreage: 18.1 or more depending on crop. Number ofa oons / Storage Ponds: 2 Are subsurfacc drains present on the farm:. YES _ Total Capacity: 487,756^_ Cubic Feet (0) or 0(please circle one) If YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one) Owner / Manager Agreement I (we) verify that all the above information is correct and will be updated upon changing. 1 (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Water Quality (DWQ) before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25 -year. 24-hour storm and there must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the USDA -Natural Resources Conservation Service (NRCS). The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. 1 (we) know that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DWQ or a new certification (if the approved plan is changed.) within 60 days of a title transfer. Name of Land Owner: _ Anthony Moore for N.G. Signature: Name of lV Signature: AWC -- December 5, 2000 Date: /- ? - 03 Date: Little River Faxm Technical Specialist Certification Facility I.D. # 62-006 LAs a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, I certify that the animal waste management system for the farm named above has an animal waste management plan that meets or exceeds standards and specifications of the Division of Water Quality as specified in 15A NCAC 2H.0217 and the USDA -Natural Resources Conservation Service and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F ,0001-.0005. The following elements are included in the plan as applicable. While each category designates a technical specialist who may sign each certification (SD, SI, WUP, RC, 1), the technical specialist should only certify parts for which they are technically competent. II. Certification of Design A) Collection Storage, Treatment System (Verification of design adequacy) Check the appropriate box Cl Existing facility without retrofit (SD or WUP) �`�� • CARQlio Storage volume is adequate for operation capacity; storage capability consistent with wasted li O+ •v I I � . � ? SEAL ❑ New, expanded or retrofitted facility (SD) `s Animal waste storage and treatment structures, such as but not limited to collection syst Do I' nYpon have been designed to meet or exceed the minimum standards and specifications."•:M1;1 H �aQ�•''A� �••jr F�� tic iS 6 . Name of Technical Specialist (Please Print): Tarry F. Graham, P.E. 1114 " 1%,6V Affiliation Enviromental Engineering Services Date Work Completed: 6/30/03 Address (Agenc : P: - 4 n N.C. 28315 Phone No.: (910) 295-3252 Signature: Date: Cr1 � a� . B) Land Applic ton Site ��'p P) y:1���o.+ 's^ The plan provides for minimum separations (buffers); adequate amount of land for waste, tilt � > b$; chosewp ios' suitable for waste management, hydraulic and nutrient loading rates. SEAL llrfj� Name of Technical Specialist (Please Print): Larry F. Graham, P.E. Affiliation Environmental, Engineering Services Date Work Complete&,. 6/ Address (Agetgy): 426 een N.C. 28315 Phone No,: Of 029�5Q1252 Signature; C) Runoff Cofit'rols from Mterior Check the appropriate bar ❑ FaciIity without exterior lots (SD or WUP or RC) N/A This facility does not contain any exterior lots. ❑ Facility with.exterior lots (RC) Methods to minimize the run off of pollutants from lounging and heavy use areas have been designed in accordance with technical standards developed by NRCS. Name of Technical Specialist (Please Print): Affiliation Address (Agency): Si -nature: AWC -- December 5, 2000 Date Work Completed: Phone No., Date: D). Application and Handling Equipment Check the appropriate box Little River Farm Facility'I.D. # 62-006 FA Existin or expanding facility with existing waste application c ui ment (WUP or 1) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates, a schedule for timing of applications has been established; required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan). O New, expanded. or existing facility without existing waste a lication c ui mem forspray irrigation. (I) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as pari of the plan). IN istine facility without existi irrigation (WUP or I) ���`�(� UARo Animal waste application equipment specified in the plan has been selected to apply wash -. •� `• accommodate the waste management pian; (proposed application equipment can cover the are eqt ee y the p i �9 at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for ttrrttni of aT&Jcft ns has been established; required buffers can be maintained; calibration and adjustment guidancd:.are lontaitle! Cn�UU to fan of the plan). r" Name of Technical Specialist (Please Print): Laxry_F. Graham P.E. ';�y'°:.'�CINt:�_p��,: Affiliation_Environtnental Engineering_ ServicesDate Work Completed: 6/30°/0 /l(VC I Aalto;. Address (Agenc lydeen Phone No . 5-a252 Signature: - G Date; E) Odor Contr6l. Insect C ntrol M tality Mana ement and Emer encu Action Plan SD SI, WUP, RC or I) ,��<<�tntrrrr►��r�i The waste management plan for this facility includes a Waste Management Odor Control Checklis�,� ���� 61/ ••• Checklist, a Mortality Management Checklist and an Emergency Action Plan. Sources of both odpa�r,►e>�`tD� �q `•� been evaluated with respect to this site and Best Management Practices to Minimize Odorsanti Bcs'taNla e e �0,10 Practices to Control Insects have been selected and included in the waste management plan. Bath the lity = Management Plan and the Emergency Action Plan are complete and can be implemented by thisaaPtiy. 11602 Name of Technical Specialist (Please Print): :9 `•_ .•�� �.-`' Affiliation Environmental En ineerin Services Date Work Completed: 66/0��t;�",�";;~ A Si to No. F) Written Noti a"of New gUxpandinj,, Swine Farm N/A The following signature block is only to be used for new or expanding swine farms that begin construction after June 21, 1996. If the facility was built before June 21, 1996, when was it constructed or last expanded 1 (we) certify that I (we) have attempted to contact by certified mail all adjoining property owners and all property owners who own property located across a public road, street, or highway from this new or expanding swine farm. The notice was in compliance with the requirements of NCGS 106-805. A copy of the notice and a list of the property owners notified is attached. Name of Land Owner: Signature: Date: Name of Manager (if different from owner): Signature: Date: AWC -- December 5, 2000 Little River Farm III. Certification of Installation Facility Z,D. # 62-006 A) Collection Storage, Treatment Installation (Verification only) New,.expanded or retrofitted facility (SI) Animal waste storage and treatment structures, such as but not limited to lagoons and ponds, have been installed in accordance with the approved plan to meet or exceed the minimum standards and specifications. For existing facilities without retrofits, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency):_ Phone No.: Signature: Date:_ �,.�`' CA.ROi�''f,. B) Land Application Site (WUP) SEAL The cropping system is in place on all land as specified in the animal wast�;Ral�agetln��tQlarl: Name of Technical Specialist (Please Print): Larry F. Graham, P.E. r`°•,,��"Rq�j��5�',,�''` Environmental Engineering Services Affiliation �� g Date Work Completed: Address (Agent x 42 , een, N.G. 28315 phone No.' (910) 295-3252 Signature: Date: tJ L�:i C) Runoff Contro s from terior Lots (RC) N/A Facility with exterior lots Methods to minimize the run off of pollutants from lounging and heavy use areas have been installed as specified in the plan. For facilities without exterior lots, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation ate Work Completed: Address (Agency): Phone No.: Signature: Date: ���ccncn,�� D} Application and Handling Equipment Installation (WUP or I) �,..�N CARS 'P', -� Animal waste application and handling equipment specified in the plan is on site and rely tdri calibr 4 and adjustment materials have been provided to the owners and are contained as part of tfie pl#n. S L A L Cl Animal waste application and handling equipment specified in the plan has not been instaled but the ha$g proposed leasing or third party application and has provided a signed contract; equipti�ets? s¢l�c'�l� • Oits �+: contract agrees with the requirements of the plan; required buffers can be maintaii;60NNl ilk +++' adjustment guidance have been provided to the owners and are contained as part of the plan. '�r,rrr}� IiiCis��`,ti+ Name of Technical Specialist (Please Print): Larry F. Graham, P.E. Affiliation Environmental Engineering Services Date Work Completed: 6/30/03 Address Sigrtatur� AWC -- T e No 0) 295-3252 5 Little River Farm Facility I.D. # 62-006 E) Odor Control. Insect Control and Mortality Mana ement (SD. SI. WUP. RC or I) Methods to control odors and insects as specified in the Plan have been installed and are operational. The mortality management system as specified in the Plan has also been installed and is operational. Name of Technical Specialist (Please Print): Larry F. Graham, F.E. _ Affiliation Environmental Engineering Services Date Work Completed 6/30/03 Address (Agent ): Phone No _ Signature: Date: 9 4 ���ty�i nrrrrry� Please return the completed orm to the Division of Water Quality at the follow CA CAl�''•,, Please also remember to submit a copy of this form along with the complete Animal Waste Management Plan to the local Soil and Water Conservation District Office and to keep a copy in your files with your Animal Waste Management Plan. A VC -- December :5, 2000 Department of Environment and Natural Resources S E A L Division of Water Quality 11602 1 Dion -Discharge Compliance & Enforcement Unit �9� :, FN .•�Q • ��'�.��' �'"•r� 1617 Mail Service Center Q �`' 9A N C 1S �Q-.��. Raleigh, NC 27699-1617 ,; ' �.�„tip, 00 Please also remember to submit a copy of this form along with the complete Animal Waste Management Plan to the local Soil and Water Conservation District Office and to keep a copy in your files with your Animal Waste Management Plan. A VC -- December :5, 2000 �. Wettable Acres Determination Certifcation .�._n`' Name of Facility: Little River Farm Facility Number: 62 - 006 Owner(s) Name: N.G. Purvis Farms Inc. Phone No: _9( 10)_948-2297^ Mailing Address: 2504 Spies Road, Robbins-N.C. 27325-7213 By signing this form, the facility owner and Technical Specialist acknowledge the completion of the Wettable Acres DetemZination. All necessary Wettable Acre Determination Field Data Sheets and calculations were completed to conduct a Wettable Acre Determination. The facility's Waste Utilization Plan has been amended as necessary to reflect actual wetted acreage. A copy of all worksheets, calculations, and other Wettable Acres Determination documents, along with the applicable Waste Utilization Plan and Wettable Acre Determ=ination Certification will be filed with the local Soil and Water Conservation District. A copy will also be kept on site with the Certified Animal Waste Management Plan. Any future modifications must be approved by a technical specialist and filed with the Soil and Water Conservation District prior to implementation. If any modifications to the existing irrigation system or any new irrigation equipment was required to adequately address the waste management needs of this facility, an Irrigation Specialist or Professional Engineer has certified the design and installation below. Owner Name: Anthony. Moore for N.G. Purvis Farms. Inc. Owjjo&dnature: C A Rpt ".,,�� e� lnical iali�t Nalne: Larry F.- sham .E. S E A L =,S. 1'echpi%��, pecpaliQ Signatu Date: Irrigation Specialist or Professional Engineer please read and sign below: Animal waste application equipment has been designed or modified to apply waste as necessary to �a6_,,the waste management plan and according to NRCS Standards. Animal waste ��yp{�y`-7 Wfunent has been installed according to NRCS Standards and is ready for use. �h 1113 w 1 �irig�161+�6 �rigAIM� .L ;�F•�`,rcrx0� Name: Larry F. Si2natu ri+lal ntt�'" Submit this form to: Attn. Sonya Avant Non -Discharge Compliance Unit Division of Water Quality 1617 Mail Service Center Raleigh. NC 27699-1617 WADC -7199 Date: Jill Exhibit 1 Vicinity Map For Little River Farm, Montgomery County, N.C. frit: SUCK 4 _I 1 4 ,q MOVNIANt for ?JOj .e. I LI L A Ul jkj'4 5C., E 1(: K X.Lilt 0111 �r I J4 jL11. 4 Lill L Duos ).n+. 11-1 ILI Ig. IT 1.11 E171. Lr 4 N T'1 17 J"i 0 N A A -j 19 4 !berry ty lill UP V 0 Ilif lull, 11OUGH W! uq v W.d.41. J& 0--4 'k Uk vAL IP t ULI 110. Wi 4 AF R lay - IP Ul L • I L t A D Oil lit Inrr I'D tAs to r.+'.Q OWN CIELK 4L11I lei INDIAN MOUND 9.1 SlAft rAAK lul. 011 Win, -T. j lot �QLURA SCALE mAt$I. a 1011 SCALE FOR LNLAJZQEMENTS 11 ILMONTGOMERY COUNTY 1 A 0 NORTH CAROLINA '";;fZ " I NORTH CAROLINA DEIA M NT OF TRAN5PORrATION DIVISION Of tilGliWAYS-PLANNING AND RES(ARCIF BAANCN .' coclrf.-'. ..I. Illi 11 % rurARrmou ni tPANSPORTA?*14 t_I i"1IA'. RIVFN CA NIP REIVIStiD RJM1` . 2003 REVISED CERTIFIED ANIMAL WASTE MANAGEMENT PLAN FOR LITTLE RIVER FARM, MONTGOMERY COUNTY, N.C. INTRODUCTORY REMARKS ABOUT THIS PROJECT: This document is a revision to the latest Certified Animal Waste Management Plan (CAWM13) for Little River Farm. The former plan was developed by Environmental Engineering Services (or EES) and is dated February 2, 2000, The farm owners (N.G. Purvis harms, Inc.) have decided to change the farm from a farrow -to -feeder operation to a weanling -to -feeder (nursery) operation. The permitted Steady State Live Weight (SSLW) will not be increased by this change in animal mix. The animal waste management infrastructure specified in the last CAWMP (e.g. irrigation equipment, lagoons, etc.) will not be altered due to the animal mix change. In order to reflect this animal mix change, EES was asked to compile a comprehensive CAWMP that shows the newest and most current swine waste management characteristics at this farm, coupled with the most recent agronomic and irrigation standards. Much of the information in this package will be duplicated from the February 2, 2000 submittal since most of the basic waste management infrastructure will remain the same. Only references to the new animal mix will be made below. All existing CAWMPs for Little River Farm will be void after the following conditions are met: [1] DWQ approves the plans and specifications as stated below and [2] Little River Farm builds the infrastructure needed to manage the aninial waste from the new animal mix. Hopefully the plan revisions outlined below will guide the farmer (or the reader) to a more comprehensive understanding of everyday animal waste management and planning. The reader should note that the farmer has the ultimate authority to manage their waste to best suite their cropping patterns and weather conditions. This plan is only a guide, and should be modified (within reason) to fit those needs from year to year. Maximums and minimums being discussed should not be violated and precautions about off-site run-off of animal waste should be strictly observed. The development of a CAWMP is a dynamic process, This means that one design decision will affect the next decision, and that decision will affect the next, etc. Also, on-site situations will occasionally require plan alterations or at least make them differ from those parameters presented in the written document. Therefore, the reader should use this plan for guidance and for general standards more than for exact "to the inch" measurements. The farmer/manager should not grossly exceed the minimum or maximum standards so as not to violate the intent of the plan. The engineer has tried to weigh all factors in accordance with importance and include as much background as possible about decisions. For brevity, every decision will not be openly debated within this report. Each intensive animal operation and facility operates differently and must be evaluated on its own merit and the owner/operator's willingness to maintain best management practices or BMP's. It will be completely up to the farmer and/or farm managers to operate the system in accordance with these plans, to protect the surface water and groundwater of the State of North Carolina, and to adhere to all rules and regulations related to animal waste utilization. All specifications within this document are acceptable for use to satisfy the animal waste management rules found in the publication titled NCDENR, Division of Environmental Water Quality, Title RIVER CAWN11' k2],ViS� DJLi; E. 2003 15A:02H, Section .0200. The reader should refer to this State publication for regulatory details. 'These specifications also address the required CAWMP checklist shown as Exhibit 16. The procedures contained in this document have been shown to be effective if performed in a responsible manner by knowledgeable persons. It is impossible however to predict all future operational, environmental, and bureaucratic situations which could cause these plans to need modification or be revised at a later date. When possible, this document follows the US Natural Resources Conversation Service (MRCS) design criteria and is not meant to contradict standard NRCS guidelines or the design criteria of other organizations. Much of the information in this document (plus Exhibits) was obtained courtesy of the N.C. Cooperative Extension Service, 2 IXITLE RIV17R CAWMP J VISH) JUNE, 200:5 EXECUTIVE SUMMARY PARAMETER VAGUEEV OR DATA Farm Name and Comm I ittic River Farm. Montgomery County DWQ Certificate Of Coverage Number AWS620006 Integrator N.G. Purvis Farms, Inc., Robbins, N.C. Numbcr Of Animals and Type For Old CAWMP 500 sows - Farrow -to -Feeder @ 522 lbs,/sow (SSLW) (500 sows x 522 lbs/sow = 261,000 pounds ) Number Of Aninials and Type For This Revised CAWMP 8,700 Wean-to-Fcedcr @ 30 lbs./pig ( SSLW) (8,700 pigs x 30 lbs/pig lbs/pig= 261,000pounds) Chan e In SSLW From Old Operation To New Animal Mix No Change Lagoon Storage Capacity Below The Mandatory Freeboard Upper lagoon- 924,412 gallons Lower lagoon - 2,028,674 gallons Volume Of Wastewater Produced By Animals And )3y Rainfall 1,952,280 gallons annually Less Evaporation (estimate only) 162,690 ollons per month (avg.) Vol. Of Sludge Produced By Animals In 5 Years estimate 292,842 gallons Max. Est'd. Available Months Of Storage In The La oon Lower lagoon - 8.5 months +/- Average Plant Available Nitrogen (P.A.N.) Value Based On From irrigation Iiquid = 2.5 lbs./1,000 gal lons +/- Book Numbers From broadcasted li uW = 2.3 lbs./1.000 gallons +/- Calculated Sodium Absorption Ratio S.A.R. (irrigation water) = no data Crops To Be GrotiFii And Crop Realistic Yield Expectations SOILS (R.Y.E.) Based On Soil Types Without Adjustments For Slope ----------------------------------w- or Erosion Class Badin-Goldston Badin-Tatum Fescue Only 4 tons/acre 4.5 tons/acre Pearl Millet After Fescue 1.75 tons/acre 1.9 tons/acre Fescue After Pearl Millet 3,2 tons/acre 3.6 tonslacre Wheat After Pearl Millet 1.8 tons/acre 1.98 tons/acre Wheat (small rain) Ont 3 tons/acre 33 tons/acre Total "CAWMP Wettable Acres" Under Irrigation Or Irrigation Broadcast Broadcast Field 2 = 4.076 acres Field 1= 2.510 acres Field 3 = 5.113 acres Field 7 = 0.610 acres Field 4 = 2.348 acres Field 8 = 3,760 acres Field 5 = 4.879 acres Field 9 = 3.200 acres Field 6= 4.164 acres Field 10 = 0.600 acres Total = 20.58 acres Total = 10.68 acres Irrigation Type Rainbow Model CSB64SI3-13C pump, Hobbs Real Rain hard hose traveler - Model 2400L with 1250 feet of 4.1 in. I.D. hose.. Irrigation gun is a Nelson SR150R w/1.18" ring nozzle. Nozzle Coverage After 90% Reduction In Manufacturer's 283 feet wetted diameter at 60 psi Published Data Recommended Irrigation Rates and Volume Ranges Badin - Goldston Precipitation Rate = 0.30 to 0.40 in/hr Badin - Goldston Volume per event = 0.25 to 0.75 in. Badin -Tatum Precipitation Rate = 0,30 to 0.40 in/hr Badin - Tatum Volume per event = 0.25 to 0.75 in 1 s r21VIUt (.'AWN111 REVISED RM-_ 2003 BACKGROUND ABOUT THE LITTLE RIVER FARM ANIMAL WASTE PROGRAM Little River Farm has been a swine production facility for over 20 years. Little River Farm uses an anaerobic lagoon system to store and treat their waste and then land applies the effluent onto nearby crop land, Most recently, the CAWMP for Little River Farm used 500 sows in a farrow -to -feeder operation to determine Steady State Live Weight (SSLW). Due to the dynamics of the swine production business, N.G. Purvis Farms, Inc. has decided to convert Little River Farm into a 8,700 head wean -to -feeder (or nursery) operation. Because they are not expanding SSLW Little River Farm is well within their rights to change the animal mix. Environmental Engineering Services (EES) was hired to review and revise (as needed) the existing Certified Animal Waste Management Plan (CAWMP) for this farm and to evaluate the farm's infrastructure for compatibility with the new animal mix. This plan will concentrate on waste utilization, proposed crop production, etc but will also list lagoon storage volumes and the necessary background calculations to verify waste storage adequacy. A thorough review of wetted acres and crop yields will be made, taking into consideration the latest crop yield values published by N.C. State University (NCSU). Throughout this document there will also be information and suggestions providing helpful hints on odor control, insect control, mortality management, as well as general long term overall waste management. To the engineer's knowledge, there have been no occurrences of animal waste releases from the Little River Farm operation. To avoid confusion, be it known that Little River Farm is located on the same parcel of land where Riverside Farm is located. Riverside Farm was a swine production facility owned by N,G. Purvis Farms, Inc. and was a separately permitted confined animal feeding operation. Riverside Farm was closed in the, late 1990's after experiencing an animal waste release. The old Riverside Farm lagoons are still in place and are being maintained by N.G. Purvis Farms personnel. The remainder of this revised CAWMP will refer only to Little River Farm. In 1997 - 1998 Little River Farm enlarged its lagoon system to meet current NRCS guidelines. Environmental Engineering Services (EES) developed the plans for the lagoon enlargement. This work was completed in the fall of 1998. Since that time the new lagoon is reported to be functioning as designed. CAWMP REVISION OBJECTIVES 1. To describe Little River Farm's site characteristics and animal waste related operational features. To explain to the reader where the farm is located, what type of production is planned, and some historical information about the farm. Items within the existing CAWMP will be reviewed using 8,700 wean -to -feeder pigs and modified as/if needed. 2. To review the farm's revised waste generation values, waste management equipment, lagoon infrastructure, land application areas, soil types, and plans for crop production, EES will also evaluate CAWMP wetted acres using the new animal mix. 3. To provide general guidance to the farmer and/or waste applicator as to some fundamental waste application principals so on-site adjustments can be made as needed. This will include fundamental principals related to waste application amounts, precipitation rates, gun cart travel speeds, etc. 4. To review the agronomic plan and cropping patterns at the farm and modify them if necessary to comply with the latest realistic yield expectations for Montgomery County soils. This will include 4 • Lf7"1'Id: RIVER �.1Wty P C1 I REVISED JUr\'C , 2ooi charts and tables of nutrient removal values of crops and a comparison of these potentials to the 1 expected nitrogen generation from the hog operation. 5. To provide general guidance to the farmer and/or waste application operator as to a possible waste removal routine which complements the storage capabilities of the waste storage system. 6. To add emphasis to environmental concerns related to the protection of surface and groundwater at and near the farm. 7. EES will provide a revised and certifiable set of plans (including information provided by others) that will accommodate the specific farm needs, be cost effective to the farmer, and meet the basic t_ criteria of prudent and effective animal waste utilization. FARM LOCATION, STATISTICS, AND BUFFERS General Site Information and Location The physical location of the Little River Farm parcel is in the southwestern part of Montgomery County approximately 4 miles east of Mount Gilead. Entrance to the farm is off SR4 1543, The nearest named stream to the farm site is Disons Creek, which is located along the western property line of the farm according to USGS quadrangle maps. Exhibits 1, 2, and 3 show various views of the property. The farm property is bordered by mostly wooded land or farm land with some residential dwellings scattered around the immediate community. The swine houses and lagoons are bordered by open fields and SR 4 1543. Moke will be said about regulatory set -backs later in this document. Topography, Drainage, and Nearby Surface Waters In general, the topography at and around the Little River Farm consists of rolling hills with all of the drainage from the site eventually going to Disons Creek and them to Little River. A USGS topo snap of the area can be seen as Exhibit 2. The USGS topographic map containing this information is the Mount Gilead East Quadrangle map. Coordinates for this site are approximately Longitude 79 degrees, 55 minutes, 16 seconds; Latitude 35 degrees, 13 minutes, 10 seconds. The slopes at the farm range from 2 to 15 percent with a few places steeper. Slopes in the crop land areas range from 2 to 15 percent. In general rainfall run-off flows away from or around the confinement ,9 housing and the lagoon areas via pre -determined grass water ways and ditches. Most surface flowing water that might initially flow toward the lagoons is intercepted so this water is diverted around the outside of the lagoons. The Little River lagoon's earthen sides and spray fields should not be 'impacted by 100 year flooding. This was not verified with flood insurance maps but is reasonable to assume given the surrounding topography. A small unnamed tributary (or stormwater diversion ditch) to Disons Creek exists between the Little River Farm complex and the Riverside Farm complex. This tributary does not show up on USGS quad maps. It is thought to be more of a drainage way than a stream, but it is worth noting since it flows directly into Disons Creek. See Exhibit 4 for an approximate location of this drainage way. k r LiTTLI R1VI3R CA%A'41P RG V1 SE I ) JUNl3. 2003 Disons Creek is approximately 1,450 feet from the Little River Harm Lagoon system and approximately 425 feet from the edge of the closest cleared crop field. Disons Creek snakes up the western border of the farm parcel. During dry times Disons Creek has only a very small flow but it is a solid blue line stream on USGS quad maps. Disons Creek is a Class C water supply from its origin to its intersection with Little River. A Class C water- supply's best usage for which it must be protected is defined as "aquatic life propagation and survival, fishing, wildlife, secondary recreation, and agriculture The Little River (Little River is a flowing body of water) is approximately 0.45 miles from the farm property boundary in a straight line. The down-slope hydraulic path from the farm to the river is roughly 2 miles. Little River is a class C water supply near the farm. No towns are know to get their water from the Little River immediately down stream from the farm site. The discharge of swine effluent to the surface waters of N.C. is prohibited. Therefore no effluent should be allowed to make its way into the nearby streams and rivers. While no intensive animal farming operation is immune from wastewater discharge accidents, adhering to the safety guidelines within this document and careful management should greatly minimize any such accidents. A sudden dam breach causing a significant release of effluent is very unlikely. EES did not evaluate the old lagoon dam for structural integrity since that is beyond the scope or intent of this plan revision. The first stage lagoon dike did not show any particular signs of problems as the engineer's last site visit, The reader should note however that the engineer did observe the new second stage lagoon and its earthen dike being installed and verified it was constructed according to MRCS guidelines. In a discharge event, the effluent would be very dilute prior to it reaching any public water supply intake. While the effects of any such occurrence is serious, the engineer believes any major threat to a drinking water supply is minimal and would not have dramatic and prolonged effects on the availability of the drinking water supply. Municipal water intakes would be more than 10 miles away from the farm (downstream). Stream aquatic life would be in jeopardy associated with any large and sudden release of swine effluent especially if the discharge would occur at dry times when stream flows are small. The extent of such an accident would depend on the quantity and quality of the effluent. A state park called Town Creek Indian Mound lies approximately 2.6 miles from the farm due south. This park is south of prevailing winds which are typically from the southwest blowing to the northeast. The engineer.does not think the park is greatly threatened by a spill or by odors from the farm. SR4 1543 goes by the farm but is not designated a N.C. Scenic By -Way. Animal Waste Related Set -Backs or Buffers There are numerous regulations related to set -backs and buffers from intensive livestock operations. Most of the more stringent set -backs relate to swine production and swine waste. Unfortunately set- back values are subject to rapid change due to legislation, malting them hard to always follow. The engineer has made an attempt to list the appropriate set -backs below according to the .0200 regulations, and related regulatory mandates. Tables I and 2 show various buffers or set -backs that apply to swine and dairy operations. Table I shows set -backs from new or expanding facilities and Table 2 shows minimum distances from waste application areas. The reader should note that the set -backs shown are dependent on the time the farm was sited. Be it noted that Little River Farm is not a new farm and no new land application fields are scheduled to be added. While confinement building renovations are taking place, the basic footprint of the buildings is reported to be the same as the old buildings. Therefore the existing set -backs for the farm should remain as previously designed, Wind conditions, neighbor activities, crop growth, 3 (11TV.1'. RI VB It CAwro1, RLVISEM JUNF, , 2003 temperatures, etc. may require that buffers be increased. The irrigation operator should be particularly careful to avoid spray drift if irrigating on windy days. Always protect surface waters near application sites, even if it means increasing set -back distances. As a word of caution, it is the owner's responsibility to verify any set -backs that are close or questionable and to make sure animal waste applications adhere to the required set -backs each time animal waste is applied. TABLE 1 "FACILITY SET -BACKS" FOR NEW OR'EXPANDING OPERATIONS FACILITY SET -BACKS FROM -- SWINE COWS Residences farms existing before 4-15-87) 300 feet 300 feet Residences farms sited before 9-30-95 750 feet 750 feet Residences farms sited after 9-30-95) 1,500 feet 750 feet Public use area, church, hospitals, schools, picnic areas, parks, etc. farms existing before 4-15-87 300 feet 300 feet Public use area, church, hospitals, schools, picnic areas parks, etc. farms sited before 9-30-95 750 feet 750 feet Public use area, church, hospitals, schools, picnic areas, parks, etc, farms sited after 9-30-95 2,500 feet 750 feet Property lines Farms sited before 9-30-95 o Farms sited between 9-3 0-95 & 10-1-96 o Farms sited after 10-1-96 100 feet? 100 feet 500 feet 100 feet? 100 feet? 100 feet? Blue Line Streams USES Quad. Mas 100 feet 100 feet Water wells serving the farm 2ro2erty 100 feet 100 feet Water wells not serving the farm property 500 feet 100 feet 100 year flood plain Not Allowed Not Allowed ? = This setback has not been confirmed, but it is considered a good recommendation. Facilities would include the confinement houses, feed bins, lagoon, lagoon dam, etc. Access roads, stormwater control devices (i,e. grass water ways), irrigation fields, piping, etc. are not part of the facilities under the above set -back limitations according to the engineer's understanding. However the grower should refer to legal counsel and/or regulatory agencies to confirm these opinions since there is much regulatory confusion about such matters. TABLE 2 IS SHOWN ON THE FOLLOWING PAGE IN ITS ENTIRETY. 7 OW I,I"I rLIS RIVER CAWivtP ElF VIS E D J[ IN .. -.2003 TABLE 2 1 "WASTE APPLICATION SET -BACKS" FOR ANIMAL OPERATIONS ( NEW AND EXISTING) WASTE APPLICATION SET -BACKS FROM -- SWINE COWS Residences or occupied dwellings without variance 200 feet 200 feet permission. Public use area, church, hospitals, schools, picnic 200 feet 200 feet areas parks, etc. Any non-residential property line. No Specification (25 ft. No Specification (25 ft. recommended, more is recommended, more is better) better) Any property line with an occupied dwelling on that adjacent property (unless given easement by owner). • Farm sited before 9-30-95 ...... ......... ........... I No Specification (25 ft. No Specification (25 ft. • Farm sited between 9-30-95 & 8-27-97........ recommended) reconunended, more is • Farn1 sited or expanded after 8-27-97 ......... 50 feet better) • Spray fields put in place after 8-27-97 ......... 75 feet 75 feet Public roads and ri ht -of -ways 25 feet recommended? 25 feet recommended? Shallow drainage ditches or grass water ways. ++ 0 ft (use extreme caution) 0 ft (use extreme caution) Irrigation ditches or canals flowin or usuall full) 25 ft more is better) 25 ft (more is better) Perennial Streams (i.e. Blue Line Streams from USGS Quad. Maps) other than an irrigation ditch or Canal • Farms sited before 9-30-95 ................'.......1. • Farms sited between 9-30-95 & 8-27-97....... 25 feet vegetative buffer 25 feet vegetative buffer • Farm sited or expanded after 8-27-97 ......... 50 ft. (6idudes 25 It, vep butte¢) • Spray fields put in place after 8-27-97 .......... 75 ft. (includes 25 It. veg, buffer) 75 ft. (ij«ludes 25 ft. veg. butter) Water wells serving the farm property 100 feet 100 feet Water wells not serving the farm property 100 feet 100 feet 100 year flood plain Not Allowed Not Allowed ? = This setback has not been confirmed, but it is considered a good recommendation. + = Typical right-of-ways from secondary roads in NC is 30 feet from the center line of the road. This means to stay 25 feet away from the right of way or a total of 55 feet from the center line of the road. The engineer would suggest a buffer of at least 75 feet from public road right-of-ways if using big gun irrigation to avoid unpleasant accidents, especially in windy conditions. 50 feet from center line is recommended if using a "lioney wagon" to broadcast near public road right-of-ways. ++ = A light application of effluent over grass water ways to maintain a good grass cover is acceptable. This is different from deep groundwater lowering ditches or very steep water ways. Use good judgment and plan this type of activity away from rain events. Do not irrigate in wet lands. Do not heavily apply waste ui valleys which are subject to high rainfall run off or in wet weather drainage ways, 100 feet buffers from perennial water (i.e. blue line streams) are recommended by the engineer for all fields that are steep or difficult, 1XI-111: RIVER CAWN11' REVISED K.M:.2003 Miscellaneous Site Details There are no dwellings, structures, roads, or bridges between any of the Little River Fa.1•m lagoons and the nearest named creek or branch. However, State Road 4 1543 would likely be Oooded il'there was a complete lagoon dike failure. If a complete dike failure were to occur, some effluent would flow along the roadside ditch and eventually into Disons Creek, but no bridges or houses would be immediately threatened. State Road # 1543 is not a heavily traveled road. Prevailing winds are typically from the southwest and blow toward the northeast. There are no high density residential developments, hospitals, schools, or parks immediately northeast of the Little River Farm parcel but some individual dwellings do exist in the nearby community. The land application of waste should not be inhibited by these nearby dwellings as long as all precautions and safeguards are followed. The engineer did not observe any unusual natural or archeological features at the farm. No endangered or threatened wildlife species were noted or reported. All of the land proposed to receive animal waste has been in agricultural production for many years. Animal Populations and Related Information Swine waste will be removed from the houses by water and either flushed or drained into the lagoon system. Little River Farm will land apply a liquid swine effluent onto crops as a means of waste management. There will be anaerobic lagoon sludge to land apply sometime in the future which will also be land applied onto crops (on or off the farm proper). Without a detailed sludge analysis, the engineer sees little reason to dwell on sludge management, however a few estimates on sludge production, sludge nitrogen content, etc, will be briefly discussed later in this document. TABLE 3 LITTLE RIVER FARM LIVESTOCK SUMMARY OLD Farrow -to -Feeder Operation 500 sows @ 522 ounds/sow = 261,000 pounds NEW -- Wean -to -Feeder (nurse ) Operation 8,700 pigs @ 30 pounds/pig = 261,000 pounds Change In Steady State Live Weight NO CHANGE BRIEF REVIEW OF THE LITTLE RIVER FARM LAGOONS General Little River Farm has two lagoons. The upper lagoon has been in place since the farm was first built. EES was not part of the original lagoon design or construction efforts at this farm and does not have any of the original design documentation. The second stage or lower lagoon was completely rebuilt in 1997-1998 per a design provided by EES. The second stage lagoon now meets current NRCS guidelines and affords the farm added safety and storage. For brevity, only the pertinent design information about the lagoon system will be given herein. Original details on the second stage lagoon expansion can be viewed in previous engineering documentation. All wastewater generated on the farm goes directly into the first stage lagoon by gravity. Water flows out of lagoon 1 (upper lagoon) via gravity into the second stage lagoon (lower lagoon). Eventually 9 1,11" 1' Is li R l V tat CAW NIP IZ117V1S1,.1) JUNE; . 2003 wastewater is irrigated out of the second lagoon on to growing crops. Liquid transfer pipe outlets from the houses terminate below the water suI'face within the first stage lagoon. Both lagoons at this farm are somewhat rectangle in surface area and trapezoidal in cross section. The second stage anaerobic lagoon at this farm has no outlet and its water level will vary with wastewater generation, irrigation, and rainfall. The first stage lagoon water level remains constant. The interior of lagoon .4 1 could not be viewed because of existing effluent but the original interior shape was approximated from measurements that were taken in 1995. The second stage lagoon has an imported clay liner which was compacted as it was installed. The second stage lagoon has been staked to show the minimum and maximum water levels. Significant sludge accumulation will only take place in the upper lagoon. Detailed discussions on lagoon design are beyond the scope of this CAWl141' revision so the reader should refer to earlier lagoon design documents to see a detailed explanation of how these lagoons were sized. However, critical lagoon volumes will be reviewed within this document to make sure they are compatible with the new animal mix. EES has not evaluated the old lagoon earthen dike for stability or compaction. The reader can see Exhibit 4 for a general layout of the barns and lagoon system. Exhibits 5 and 6 show graphs of the volume vs. depth of cacti lagoon. Lagoon System Summary Lagoon design information and rational has been developed for this farm in past documents and will not be re -discussed herein, except to say that sludge estimates have been revised for this package based on the NRCS technical specifications practice 633. Table 4 shows a summary of the upper lagoon volume/depth information and Table 5 shows a surnmary of the lower lagoon volumeldepth information. This data was derived using earlier design documents plus new considerations for the use of the lagoons. These values should be taken as close approximations. These tables were developed using the following assumptions: • All sludge vvill accumulate inside the upper lagoon. • There is no significant amount of surface water inflow to either lagoon. • A single 25 year - 24 hour storm is approximately 6.3 inches for the Little River Farm area. • Animal numbers will not exceed the values within this report, i.e. 8,700 nursery pigs. • Animal waste volume and nitrogen content are based on "book values" and not actual field data, Said values were taken from NCSU Cooperative Extension publications, NRCS Technical Guide 633, etc. • Waste accumulation for any six month period is assumed the same, i.e. the same wastewater and rainfall accumulation was used for each month of the year. • All water storage occurs in the lower lagoon. 10 LITTLE' RIVER CAWR91' REV1SF.-D J JM: , 2003 TABLE 4 A SUMMARY OF CALCULATED LAGOON VOLUME AND DEPTH ESTIMATES FOR THE UPPER LAGOON (approximate values) + The depth and volume values shown in this table are based on measurements taken at the lagoon site and are only approximate. EES did not design this lagoon. ++ All excess wastewater storage will occur in the second stage lagoon. There is no surface inflow assumed for these lagoons. * The calculated value for the design treatment volune for this many animals is 1,952,280 gallons. Due to the existing size limitation of this lagoon, it is not possible to achieve the total desired minimum design volume. But since there is a second stage lagoon to continue anaerobic treatment and help polish the water, this value is assumed satisfactory. +++ This is the space between the top of the dam and the invert of the primary overflow pipe that transfers waste between lagoons. TABLE 5 A SUMMARY OF CALCULATED LAGOON VOLUME AND DEPTH ESTIMATES FOR THE LOWER LAGOON Added Depth + (feet) Estimated Total Liquid Depth Measured From The Lagoon Bottom (feet) Added Volume By This Component allons) Cumulative Volume ( allons 5 Year Slud e Allowance 3.55 3.55 292,842 292,842 Desie Treatment Volume * 4.75 8.30 631,570 924,412 Maximum Six Month Storage Including_Surface-In-flow ++ 0 8.30 0 924,412 Extra Stora e Zone ++ 0 8.30 0 924,412 25 Year - 24 Hour Storm ++ 0 8.30 0 924,412 Freeboard +.. 1 9.30 0 NIA + The depth and volume values shown in this table are based on measurements taken at the lagoon site and are only approximate. EES did not design this lagoon. ++ All excess wastewater storage will occur in the second stage lagoon. There is no surface inflow assumed for these lagoons. * The calculated value for the design treatment volune for this many animals is 1,952,280 gallons. Due to the existing size limitation of this lagoon, it is not possible to achieve the total desired minimum design volume. But since there is a second stage lagoon to continue anaerobic treatment and help polish the water, this value is assumed satisfactory. +++ This is the space between the top of the dam and the invert of the primary overflow pipe that transfers waste between lagoons. TABLE 5 A SUMMARY OF CALCULATED LAGOON VOLUME AND DEPTH ESTIMATES FOR THE LOWER LAGOON + This second stage lagoon will serve mainly for storage, but since the upper lagoon is smaller than required, 6 feet of treatment depth will be maintained in this lagoon to facilitate anaerobic activity and effluent treatment. ++ The typical design value for excess waste storage is 6 months, but this value can sometimes be less. All waste and excess rainfall is stored in this lagoon. There is no sw'face inflow assumed for these lagoons. * Heavy Storm Allowance. This is a second 25 Year - 24 hour storm. +++ This is the space that is never wet. It is between the top of the dam and the emergency overflow. it Added Depth (feet) Total Liquid Depth Measured From The Lagoon Bottom (feet Added Volume By This Component (gallons) Cumulative Volume (gallons) 5 Year Sludge Allowance 0 0.00 0 0 Design Treatment Volume + 6.0 6.00 650,000 650,000 6 Months Of Storage Including Any Surface Inflow ++ 4.5 10.50 976,140 1,626,140 Extra Storage Zone 1.2 11.70 402,534 2,028,674 25 Year - 24 Hour Storm 1:15 12.85 347,663 2,376,337 Normal Freeboard (Heavy Rainfall Factor) 1.15 14.00 347,663 2,724,000 Emergency Freeboard +++ 1 1.0 15.00 NIA N/A + This second stage lagoon will serve mainly for storage, but since the upper lagoon is smaller than required, 6 feet of treatment depth will be maintained in this lagoon to facilitate anaerobic activity and effluent treatment. ++ The typical design value for excess waste storage is 6 months, but this value can sometimes be less. All waste and excess rainfall is stored in this lagoon. There is no sw'face inflow assumed for these lagoons. * Heavy Storm Allowance. This is a second 25 Year - 24 hour storm. +++ This is the space that is never wet. It is between the top of the dam and the emergency overflow. it LATFIF, RIVER CAWNIP 1U3V1sl:r) . fMm . zoo i Lagoon Water Level Markers A permanent type water level marker shall be installed inside each lagoon or waste storage pond (i.e. where the water level will fluctuate) to mark important liquid levels. The farmer may use some type of pole inside each lagoon so the operator can tell at a glance the current water level. This measuring device should be well marked and be of a design which best serves the operator's purpose. An example would be a vertically mounted 2 or 3 inch white PVC pipe with tees positioned at important water levels. As an alternative the farmer may set a pressure treated post in the lagoon bottom, in a vertical position, and install wooden or galvanized markers at important lagoon levels. Each important marker point should be distinct to easily identify the various levels. If possible the upper end of the pole should be marked in 6 inch increments. The top of the pole should be level with the top or invert of the emergency overflow. It should also clearly show the pump -on level and the pump -off level as a minimum. The pole shall be anchored in a fixed position and not vary with water level. Exhibits 5 and 6 show graphs of the lagoon water levels and depths along with important water levels. TABLE 6 IMPORTANT WATER LEVELS INSIDE LITTLE RIVER FARM' LAGOONS + = Storage for two 25 Year - 24 Hour Storms (63 inches each) is available between here and overflow. Only under emergency situations should the farmer let the water level inside the lagoon get closer than 2.3 feet to the emergency overflow invert. The lower lagoon also holds all the stormwater from the upper lagoon. NUTRIENT PRODUCTION FROM ANIMAL MANURE AND ITS USE ON CROPS Annual Excess Wastewater Productions Surface water run-off into either lagoon at Little River Farm is assumed to be zero for estimating annual wastewater production. All wastewater production will come from the animal confinement buildings or from rainfall directly onto the lagoon surfaces. Table 7 shows a summary of the anticipated wastewater production that must eventually be land applied. Table 7 was developed using NRCS book values and does not account for unusually wet or dry seasons, excessive waste produced by the animals, etc. TABLE 7 ANNUAL WASTEWATER PRODUCTION ESTIMATES FOR LAND APPLICATION FARMING COMPONENT START PUMPING AT OR BEFORE HERE STOP PUMPING AT LEAST BY HERE POND ID (FEET BELOW OVERFLOW) (FEET BELOW OVERFLOW) Upper Lagoon Old Not Applicable Not Applicable Lower La oon ew 2.3+ 8 + = Storage for two 25 Year - 24 Hour Storms (63 inches each) is available between here and overflow. Only under emergency situations should the farmer let the water level inside the lagoon get closer than 2.3 feet to the emergency overflow invert. The lower lagoon also holds all the stormwater from the upper lagoon. NUTRIENT PRODUCTION FROM ANIMAL MANURE AND ITS USE ON CROPS Annual Excess Wastewater Productions Surface water run-off into either lagoon at Little River Farm is assumed to be zero for estimating annual wastewater production. All wastewater production will come from the animal confinement buildings or from rainfall directly onto the lagoon surfaces. Table 7 shows a summary of the anticipated wastewater production that must eventually be land applied. Table 7 was developed using NRCS book values and does not account for unusually wet or dry seasons, excessive waste produced by the animals, etc. TABLE 7 ANNUAL WASTEWATER PRODUCTION ESTIMATES FOR LAND APPLICATION FARMING COMPONENT TOTAL STEADY ESTIMATED ESTIMATED STATE LIVE ANNUAL MONTHLY WEIGHT VOLUME VOLUME 8,700 nurse pigs + 261,000 pounds 1,952 280 gallons 162,690 gallons + Total wastewater production was estimated for this farm by assuming 1 cubic feet of water production per year per pound of SSLW. One cubic foot of water equals 7.48 gallons. Sludge Production And Removal Accumulated sludge will be removed from the first stage lagoon at Little River Farm as needed, but most likely on a 5 or 6 year rotation. All NPDES permitted operations will need to measure their 12 LITFLE, RIVER CLIVI MII ' R1�v751;D .IUNP, . 20U3 sludge accumulation annually. Sludge removal will be required anytime the sludge accumulation in a given lagoon reduces the design treatment volume depth to less than 4 feet (average). The amount of sludge and its composition will need to be estimated and addressed at that time to accurately plan its land application. Proper sludge measuring and sampling techniques can be found in the Cooperative Extension Service publication # AG 604. Waste analyses, volume estimates, sludge removal technique, crop productions, etc. will all play a factor in sludge removal and application; all of which are factors that can not be accurately determined at this time. Areas to receive sludge will need a soils analysis performed within 24 months of the application event and a soils analysis after the last waste application prior to the sludge application. In general, sludge applications should not occur on fields that routinely receive animal waste (i.e, effluent). Sludge applied to conventionally tilled bare soil should be soil incorporated within 2 days of application. Table 8 shows the estimated sludge volume at the end of 5 years assuming the farm starts with a zero balance. Table 8 was developed using NRCS book values. TABLE 8 ANAEROBIC LAGOON SLUDGE 5 YEAR PRODUCTION ESTIMATES FARMING COMPONENT TOTAL STEADY ESTIMATED 5 ESTIMATED STATE LIVE YEAR VOLUME YEARLY WEIGHT VOLUME 8,700 nurse pigs + 261,000 pounds 292,842 gallons 58,568 gallons + Total 5 year sludge production was estimated for this farm by using MRCS Conservation Practice Standard 633. For nursery pigs this is about 6.7 gallons per head per year or 0.9 cubic feet per head per year. Nutrient Discussions Once animal waste is collected and stored in a lagoon it starts going through chemical and biological changes. Temporary waste storage ponds may also offer some nutrient breakdown but not to the extent of lagoons since waste storage ponds are not specifically designed for treatment. Microbial digestion, volatilization, etc. all contribute to nutrient reductions in the raw manure. Partially digested animal manure contains considerable nitrogen as well as other macronutrients such as calcium, phosphorous, potassium, etc. In addition the animal waste contains many micronutrients such as copper, zinc, iron, etc. Currently only nitrogen is considered as the limiting nutrient factor for the land application of animal waste, but in the future other nutrients may become the limiting components. The farmer must perform annual soil tests for copper and zinc. Below the reader will find various nutrients discussed. Nitrogen Nitrogen is a fundamental part of all life on earth. It is used in relatively large amounts by most living things. Nitrogen is the most abundant element in the atmosphere (in a gas form) but is relatively rare in rocks, minerals, and soils. Atmospheric nitrogen is very stable and not readily plant available. Organisms tend to use up nitrogen quickly in a natural setting, thus making it relatively scarce. Under natural conditions nitrogen is often the limiting factor in plant production. Most plants respond more to nitrogen applications than to other types of nutrients. Plants must have nitrogen in the inorganic form (i.e. nitrate and ammonia ions) for assimilation. However we often find nitrogen in a gas form (i.e. atmospheric N) or in organic form (i.e. like in animal waste), neither form being readily available to plants. Organic nitrogen found in animal waste must first be converted to an inorganic form. Organic 13 LITTLE; 141 V1 "R CA},1W RT;V1SED ArNT.'' 200.1 nitrogen is most often converted to inorganic forms by microbial action. Nitrogen that is available in a form plants can use is called Plant Available Nitrogen or P.A.N. Nitrogen is essential in chlorophyll production and in the formation of amino acids and proteins. For crop production, nitrogen can come from commercial fertilizer, nitrogen fixing bacteria (legumes), or from organic matter like animal waste. Plant Available Nitrogen or P.A.N. in animal waste is usually estimated by an equation. Many laboratories like NCDA provide P.A.N. estimations for the client when they perform a waste analysis. P.A.N. can vary frorn waste sample to waste sample and is thus most reliably estimated by using an average of actual test results. When using actual test data the engineer ' uses the averaging procedure described in the NC Cooperative Extension Publication AG -439-42. When actual test data is not available, the designer can use standard design numbers (i.e. book values) such as those issued by the N.C. Cooperative Extension Service, NRCS publications, etc, Book values ti are often used if there are, not at least 3 consecutive years of NCDA waste analyses to average. ff the grower has requested and obtained a P.A.N. reduction and/or an acreage reduction based on publication AG -439-42 computations, but experiences excessively high lagoon levels or over- application of RA.N. for 3 out of 5 years, or for 2 consecutive years, he/she may need to revert back to the original P.A.N. application schedule. At least the grower should have a technical specialist re- evaluate the modified P.A.N. application program for accuracy. . As a word of caution, NCDA waste testing is only as reliable as the care with which the sample is retrieved. Therefore the farmer should take extreme care to collect representative waste samples. The same would be true for soil sampling` See Exhibit 10 for waste sampling instructions. The old wastewater test data for Little River Farm might not be reliable or representative of the new operation since the animal mix is changing. Therefore the engineer is ignoring old test data. The engineer has chosen to base nitrogen production estimates on a per head basis from NRCS Conservation Practice Standard 633, Table 9 shows estimates of future RA.N, production using book values. TABLE 9 ESTIMATED ANNUAL P.A.N. PRODUCTION FROM LITTLE RIVER FARM LAGOON EFFLUENT WASTE NUMBER OF P.A.N. PER UNIT FOR ANAEROBIC TOTAL P.A.N. PRODUCTION SOURCE ANIMALS LAGOON EFFLUENT ANNUALLY FROM LAGOON USING NRCS BOOK VALUES EFFLUENT- BEST ESTIMATE (pounds/head/year) (pounds/year) lrri ated (Irri paled) Weanling -to- 8,700 0.48 4,176 feeder operation As mentioned earlier, predicting the quantity and quality of lagoon sludge in advance is nothing more than a best guess. The engineer does not wish to spend much time in this package predicting possible sludge amounts, making exact crop selections for sludge applications, or identifying fields to receive sludge. However, the engineer will produce some educated guesses on available P.A.N. from sludge so the farmer can be thinking about where such an amount of sludge might be placed in the future. Additional information on sludge utilization will appear later in this document. 14 U71 -11i NiVER CAWMP REV1SH) JUIN: , 200:3 TABLE 10 ESTIMATED 5 YEAR P.A.N. PRODUCTION FROM LITTLE RIVER FARM LAGOON SLiJDGE WASTE NUMBER OF P.A.N. PER UNIT FOR TOTAL. P.A.N, TOTAL P.A.N. SOURCE ANIMALS THIS TYPE WASTE PRODUCTION PRODUCTION OVER X15 USING NRCS BOOK ANNUALLY - BEST 5 YEARS - BEST Ib./ac k ha VALUES ESTIMATE ESTIMATE 500 1,120 1,000 (pounds/head/year) (pounds/year) (pounds) 280 250 560 (Broadcast) (Broadcast) (Broadcast) Wcaliling-to- 8,700 0.076 661 3,305 feeder o ratioli Nickel Ni 140 125 280 250 Copper And Zinc Copper and zinc are trace ]petals (heavy metals) often found in animal type waste in small amounts, Plants must have a limited amount of these metals in order to thrive. Copper is involved in plant enzyme systems, protein synthesis, seed formation, chlorophyll production, etc. Zinc is involved in starch formation, protein synthesis, root development,'etc. If applied to soil in high quantities year after year, copper and zinc can accumulate and may eventually reach high enough levels to become toxic to plants (phytotoxic). Different plants have different tolerances for these metals. Harmful metal accumulation levels will also depend on the cation exchange capacity (CEC) of the soil. Tables 11 and 12 show these two metals and relative harmful levels. The land owner or operator should always try to keep the heavy metal levels as low as possible. NRCS, DWQ, etc. recommends that no more than 1/20 of the lifetime metals allowance be'applied in any one year, especially if the application is an on-going event. Soil test data will show existing metal levels and the CEC of the soil. In general the higher the CEC the more the soil can tolerate metals. Ideally soils should test for copper indexes (Cu -1) no more than 700 to 1,000, and zinc indexes (Zn -1) no more than 700 to 1,000. Soil tests for copper and zinc must be taken at least annually. See Exhibit 12 for more details about copper and zinc, TABLE 11 RECOMMENDED CUMULATIVE LIMITS FOR METALS OF MAJOR CONCERN APPLIED TO AGRICIJLTURAL CROP LAND + Ref. USDA and EPA adopted guidelines, 1977. Soil should be maintained at a pH of about 6 for most crop types. 15 Soil Cation Exchange Capacity, me 1 100 gm + <5 5to15 X15 Metal kglha Ib./ac k a Ib./ac k ha Ib./ac Lead (Pb) 560 500 1,120 1,000 2,240 2,000 Zinc Z11) 280 250 560 00 1,120 1,000 Co r(Cu) 140 125 280 250 560 500 Nickel Ni 140 125 280 250 560 500 Cadmium (Cd) 5 4A 10 9 20 17.8 + Ref. USDA and EPA adopted guidelines, 1977. Soil should be maintained at a pH of about 6 for most crop types. 15 M VL"• R CAWMP REVISED JUKE. 2003 TABLE 12 NCDA SOIL INDEX NUMBERS FOR COPPER AND ZINC -4 METAL NCDA SOIL TEST INDEX RECOMMENDED ACTION Zinc 300 Limit application on peanuts, Maintaui soil pH > 6.0 500 Cease application on peanut land. Maintain soil pH > 6.0 2000 Caution: Seek alternative site all crops), Maintain soil 2H > 6.0 3000 Cease application (all crops), Maintain soil H > 6.0 Co er 2000 Caution: Seek alternative site (all crops). Maintain soil H > 6.0 3000 Cease application all crops)._ Maintain soil pH > 6.0 # This table was taken from the Seventh Guidance Memo from the 1217 Interagency Group dated 1-9-01. Phosphorus and Potassium Phosphorus is found in various concentrations in all types of animal waste. Phosphorous is a key element to ensure good crop health. Its effect on crop growth is not as dramatic as nitrogen or potassium, but the lack of it can cause plant stunting, poor seed formation, and reduced crop yields. Phosphorous levels in animal type waste will vary depending on many factors so testing will always be required. Often the operator will land apply phosphorus in amounts beyond what can be taken up by plants. High phosphorus levels are (typically) more of a problem for surface transport to streams than it is a problem for plants. This is because the phosphorous strongly attaches itself to soil particles. Therefore the operator must be very cautious about surface run-off and soil erosion from fields into streams or creeks. Good buffer strips and erosion controls will help keep phosphorus from getting into streams. The reader should also note that recent studies have shown that phosphorous can be forced into the groundwater (or washed to surface waters) if it is repeatedly applied to phosphorous saturated land. In the near future the MRCS, DWQ and others will likely adopt more strict guidelines on phosphorous loading. For now it is best to try and manage phosphorous loadings and minimize its off-site transport. See Exhibit 12 for more details about phosphorus. Potassium is also found in animal manure and is a very important element for plant growth. Plants use potassium in quantities similar to their use of nitrogen. The lack of potassium can cause plant stress, defoliation, or death. Potassium is less mobile in soil than nitrogen but more mobile than potassium. Sandy soils tend to loose potassium more readily than clay soils. Maintaining good soil pH and organic matter will help keep potassium from moving below the plant root zone. Potassium is not thought to be as environmentally damaging as phosphorous. Good buffer strips and erosion controls will help keep phosphorus from getting into streams from run-off. See Exhibit 12 for more details about potassium. Sodium Sodium is a naturally occurring element in many soils. Adding sodium to soils through wastewater can also cause excessive sodium buildups over time. High sodium additions to clay soils tend to disperse the clay particles which in turn fill the soil voids. Clay particle dispersion will cause the soil surface to become hard and will severely restrict air and water infiltration, not to mention the stress (or death) it affords plant life. Adding high amounts of sodium can be done safely if it is balanced with calcium or 16 RIVER CAWN(P REWISED JUM" , 2003 magnesium or potassium. Such additions tend to keep the soil pores open and allows water and air movement. Sodium can cause problems with foliage burn, but this is more of a temporary problem unless the plants are completely killed. Foliage damage can be minimized by applying high sodium water early or late in the day, or when temperatures are below 80 degrees F, or on cool cloudy days. Also, fresh water irrigation soon after sodium wastewater applications can assist with foliage protection. Clay dispersion problems in soil are the more long term problem. High sodium content wastes, if regularly land applied, can cause sodium to accumulate in the soil profile and cause the problems mentioned above. Drought stress on plants is also a concern in addition to the permeability problem. Fresh water due to rain or irrigation tends to wash the sodium (and chlorides) out of the root zone and thus relieve any adverse effects over time. However, if balanced with lime or gypsum, sodiurn problems due to particle dispersion can be avoided. Scientists use several equations to evaluate the potential effect of sodium on a soil. One of these tools is called the Sodium Adsorption Ratio or S.A.R. This ratio looks at a balance between sodium, calcium and magnesium to see if the ratios are out of balance. The higher the S.A.R. the more out-of- balance ut-ofbalance the ratio of sodium is to the calcium and magnesium. Calcium and magnesium tend to negate the effects of sodium on clay particle dispersion. A wastewater or residual with a S.A.R. of 10 or less is usually safe to apply on clay soils. S.A.R.s of between 10 and 15 may cause problems. S.A.R.s over 15 offer significant risk to clay soils. Sandy soils do not have as much of a problem with clay dispersion as do clay type soils thus high S.A.R. values are not as critical. However, sodium can cause drought conditions for plants growing in sandy soils regardless of clay dispersion. The equation for S.A.R. is: 0.5 S.A.R = (Na milli -equivalent) / [(0.5 x (Ca milli -equivalent + Mg milli -equivalent)} There is no reliable sodium test data for the proposed waste at Little River Farm thus it is impossible to predict sodium levels or derive an S,A.R. However, most types of animal waste from confined livestock operations do not have high S.A.R. values. Other Elements In The Waste Without analytical test data it is impossible to know at what levels other nutrients will occur in the Little River Farm anaerobic waste. However, the engineer believes the effluent should be more or less typical swine effluent. Exhibits 12 & 13 contain the typical nutrients found in swine effluent. Future test results should always be viewed for elevations in heavy metals, sodium, etc. SOILS AND SOIL TEST INFORMATION Estimating Nutrient Application Rates There is no more important task in the utilization of animal waste than to properly apply it on a particular crop at rates which the plants can utilize. Over application can cause nutrients to be washed off to surface water or leached into ground water, and under application can result in a poor crop growth. Proper application amounts are known as "agronomic rates". The proper agronomic rates can 17 1_17111," K!V1>14 C,xWMi, REVISED JUNE, 2003 vary from season to season, by crop types, by soil types, by topography, by short term weather conditions, by crop combinations, etc. These values are not to be confused with potential hydraulic loadings. Hydraulic loadings will be discussed in another section. The key factor to remember is to not apply nutrients to crops in excess of their ability to utilize these nutrients or in excess of the soil's water (hydraulic) acceptance rates. A soil survey map is attached as Exhibit 7 showing the outline of Little River Farm. This map shows soil types found around the proposed land application fields. Different soil types will often have different crop yields and different water acceptance rates as already discussed above. The proper application of animal manure onto crops must be a well thought out and planned event. Planning for the waste application must be done in advance of the need for the nutrients. In order to do the job right the farmer must collect waste samples for analysis and soil samples for analysis in advance of irrigation and/or broadcasting, If sludge or slurry is scheduled for removal it too should be sampled and its nutrient values factored into the land application program. See Exhibits 9 and 10 for soil and waste sampling instructions. Make sure you collect representative satrapies. For instance, if you are going to apply_ slurry, make sure ,your sample is taken as a slurry. If long term waste analyses are available the farmer should take 3 to 5 years of data and use these numbers for averaging P.A.N. See the NC Cooperative Extension Service Publication titled "Use of On -Farm Records for Modifying a Certified Animal Waste Management Plan", pub. # AG -439-42 for additional instructions for this averaging. Also, if farm water use records are available, these should likewise be averaged. Since test data was not available for the new mix of animals at Little River Farm, the engineer used book values to estimatt P.A.N., water volumes, etc. Soil Testing Considerations Most of the crop land receiving animal waste at Little River Farm has been used for agricultural production for years, It is important to collect and test soil samples from all land receiving animal waste yearly. In the future the farmer should keep all records according to the field numbers within this document if the soils are obviously different or if agronomic practices will be different between fields. Below are some comments on NCDA soil analyses in general. 1. As a reminder, any NCDA soil report is only one "snap -shot" of the soil conditions. Remember to collect soil samples annually. Past soil test results should be kept by the operator and compared to new test results. Look for trends or increasing levels of metals. 2. Many times soil tests show that soils need lime due to low soil pH, For most crops the soil pH should be kept around 5 for mineral soils, around 5.5 for mineral -organic soils, and around 5.0 for organic soils. Lime quantities are shown on each report segregated by soil test. The soil type(s) at Little River Farm are most likely mineral type soils and will need occasional lime. 3. Land applied nutrients from animal waste are not 100 percent available to a crop ,in the first year. Some of the nutrients applied this year will become available next year for next years crops. Detailed discussions about nutrient mineralization and residuals are beyond the scope of this report. Collect soil samples early enough to study the results before planting crops. 4. The nitrogen requirements shown on these reports are based on agronomic book values and are not true test results. This means the farmer must go back to nitrogen records to look at possible 18 r Li'1'17A' RIVER CAWMP RE:VESE'D JUNE, 2007 nitrogen applications for the upcoming growing season and compare the records to the recommendations within the latest CAWMP. 5. The phosphorous index (P-1) and the potassium index (K-1) are measurements of the amount of these minerals in the soil as compared to what plants typically need. In other words, the crops would not respond with increase health, yield, or growth by adding more of these elements. All farm soils should be guarded from erosion to prevent surface water impacts, especially if they have high phosphorous or potassium indexes. When the P -I index begins to exceed 150 it is a good idea to minimize phosphorous applications to just the amount the crops can remove. If P -I values in a particular field continue to be greater than 300, this field and its waste application practices should be evaluated by a crop or soil specialist. 6. The copper index (Cu -I) and the zinc index (Zn -1) are measurements of the amount of these metals in the soil as compared to what plants typically need. Copper and zinc indexes are discussed above. While some crops are more sensitive to metals than are others. When the Cu -1 index begins to exceed 1,000 it is a good idea to minimize copper applications or try to find some other fields for animal waste. When the Zn -I index begins to exceed 1,000 it is a good idea to minimize zinc applications or try to find some other fields for animal waste. See Table 12 for a listing of soil index precautions related to copper and zinc. 7. Past soil test results should be kept by the operator and compared to new test results, Look for trends or increasing levels of metals. When collecting soil samples, closely follow the soil sample instructions found in Exhibit 9. Never use galvanized or metal buckets or galvanized tools when collecting soil samples since these can,cause the zinc levels to show artificially high. A Brief Discussion On Soil Test Results Routine soil testing is very important for land application sites to give the operator feedback about soil conditions. The soil test is representative of the conditions of the soil in everything but nitrogen. Nitrogen is estimated based on typical plant needs and is not reported as a tested value by NCDA. Generally speaking, soil chemistry does not change rapidly. Always keep soil data on file for historical reviews. Exhibit 1 l shows the most recent soil information available to the engineer. This test is dated 8-20-02. For brevity the engineer will let the reader view Exhibit i 1 for himself/herself. Samples LRI, LR2, and LR3 were all collected where crops are being grown using Little River Farm waste. In large agricultural fields, the farmer should keep all records according to the field numbers within this document. While these soil reports are only "snap -shots" of the soil conditions from year to year, the following basic comments can be made: I . Fields LR2 and LR3 need lime in order to maintain the proper pH, Keeping the soil pH near neutral (i.e. neutral is 7) will help keep metals immobile and provide a proper plant growth acidity level. The swine effluent from the anaerobic lagoon already contains some calcium and magnesium which could account for some of the annual lime needs. Always collect soil samples annually to verify the correct lime needs. The soil pH values shown for Fields LR2 and LR3 are rather acid, falling between 5,7 and 5.0 respectively. 2. In terms of crop utilization and benefits, there is a not a need for potassium (i.e, potash) or phosphorous according to the latest soil test results. Field LR2 shows the highest level of phosphorous. While it is difficult to minimize P or K in animal waste application efforts, the 19 I'll -111 "I RI VER CAWNIP REV1SFi) RINE 2003 engineer would recommend spreading out the application over the entire crop land to minimize any concentrated loadings. 3. According to the latest soil report there is not a need to add copper or zinc to the soils at the farm in terms of crop production. In fact future loading of these metals should be minimized to avoid plant phytotoxicity problems since these metals are not quickly removed by plants. ExNbit 1 I shows that copper and zinc indexes are getting to levels that need to be monitored. Sample number LR2 tested highest for copper and zinc. The engineer would recommend collecting an array of soil samples in the vicinity of LR2, have them tested at the NCDA lab, and develop a profile or map of where the highest levels of copper and zinc exist. Try to avoid or at least minimize the application of animal waste on these areas if possible. Review Table 12 for more data on copper and zinc indexes. Make sure you keep the soils in these areas Iimed according to the NCDA recommendations. 4. Due to nutrient build-up concerns, do not apply sludge to any of the Little River Farm fields. 5. As mentioned above, where soil indexes test high, minimize or eliminate all animal waste applications. Remember to fertilize these areas with a specifically formulated commercial nitrogen predominate fertilizer to encourage crop growth. The crops will remove some of the stored P, K, Cu, and Zn and help reverse the upward trends. 6. It would be helpful to review historical soil test results for Little River Farm and see if there are trends of increasing metals over the last 5 to 8 years. Soils To Receive Waste The soils informationpi esented within this document was obtained from soil survey maps. Exhibits 7 and 8 show USDA/NRCS soils information for Little River Farm (Montgomery County). The soil survey map shows several types of soils in the fields around the farm complex. According to these sources the predominate soil series to be used in receiving animal waste are: 1) Budin - Tatum Complex, 475B (or TaB) = 2 to 8 % slopes, 475C (or TaQ = 8 to 15 % slopes, 475D (or TaD) = 15 to 25% slopes. Soil index Number ...................................................... Soil Management Group (SMG) ................................. Most Restrictive Permeability Zone In Top 24 Inches.. Most Restrictive Permeability Zone Below 24 Inches... Maximum Long Duration Application Rate ................. Maximum Long Duration Application Rate ................. Maximum Short Duration Application Rate ................. "Design" Moisture Use Rate (Maximum -Hay) ............ Max. Fresh Water Irrigation During Peak ET -Hay ....... Application Amount Range For Animal Waste ............. 15 (most probable) 113 0.6 in/hr. (approx.) 0.6 in/hr. (approx.) Bare Soil = 0.30 In./Hr. (Avg.) On Crop = 0.35 In./Hr. (Avg.) On Crop = 0.45 Inches/Hour 0.24 Inches/Day Every 3 to 5 Days 0.25 to 0.75 inches + RIVER CAWNIP rr rsr;n 200.) 2) 4528 (or BgB) -- Badin - Goldston Complex, 2 to 8 percent slope Soil Index Number_- ..................... ...... ..... ....... _., 15 (most probable) Soil Management Group (SMG) .... ..... .....--........... 109 Most Restrictive Permeability Zone In Top 24 Inches.. 0.6 in/hr. (approx.) Most Restrictive Permeability Zone Below 24 Inches... 0.6 in/lir: (approx.) Maximum Long Duration Application Rate.- ............. Bare Soil = 0.30 1n./Hr. (Avg.) Maximum long Duration Application Rate ................ On Crop = 0.35 In./Hr. (Avg.) Maximum Short Duration Application Rate ................. On Crop = 0.45 Inches/Hour "Design" Moisture Use Rate (Maxirnurn-Hay) ............ 0.24 inches/Day Max. Fresh Water Irrigation During Peak ET -Hay ....... Every 3 to 5 Days Application Amount Range For Animal Waste ............. 0.25 to 0.75 inches + + Approximate maximurn irrigation in one cycle in Piedmont using animal waste- (Hay crop). Application amounts may be lower than 0.75 inches during cool or wet seasons, and could be slightly higher in very warm and dry conditions (maybe up to I inch). Highest value assumes a 75% irrigation -` efficiency and would only be possible in hot and dry weather conditions on slopes less than 8 %. Steeper slopes or cool weather applications will require less intensive irrigation. CROP PLANTING AND AGRONOMIC PLANS General Cropping Descriptions Discussions between Little River Farm management and the engineer were held to determine their desire for fixture crop selection. Little River harm wishes to grow only a limited variety of crops. The crops they wish to. possibly grow are I] tall fescue grass (hay) overseeded with pearl millet (hay) - which will typically be the standard crop selection, or 2) occasionally wheat, oats, barley, or rye (all for hay) if needed. The reader should understand that the exact mixture of crops to be grown on any field will depend on the farmer's opinion. In other words, the farmer will plant most of the fields in tall fescue grass overseeded with pearl millet as the standard year-to-year selection. But if some areas of the fescue grass become thin prior to fall planting, the farmer can plant winter wheat, oats, barley, or rye in spots where required. However, due to the competition between fescue grass and small grain crops, the engineer will not show fescue grass overseeded with any cool season crop. Most likely, any crop other than fescue grass will only be patchy and not cover an entire field. The liquid animal waste will be surface applied via a spray irrigation system and via a broadcast wagon. F See Exhibit 4 for proposed irrigation field identifications and broadcast zones. Crops must be planted !' within 30 days or be actively growing (i.e. greening) within 30 days of a waste application event. a Table 13 summarizes the various fields to receive animal waste as part of the Little River Farm's CAWMP. The field sizes shown in Table 13 are the best estimate the engineer can give based on aerial photographs and on-site measurements. Slight changes to field borders should not significantly change wettable acres. The crops shown in Table 13 are proposed. The farmer has flexibility in changing the crop V combinations if needed, but records must be kept to show what was grown on each field, how much t: yield was obtained, and how much waste applied. Changing a crop combination or rotation does not V mean changing crop types beyond those listed in Table 13. A revision to this CAWMP will be needed if 21 no rMi 0-0 NO No ow No LI Tr r.IMTRCAWnai' REVISE'D JUNE, 2043 the crop types are altered. Little River Farm can only take RA.N. removal credits for, crops harvested and removed from the fields. 13tart1ing hay bales or other crops is not allowed. TABLE 13 DATA FOR THE CROP FIELDS AT LITTLE _RIVER FARM Field Total Field Irrigation Pull Predominate Crop Type Or Rotations To Slopes Within No. Acres After Or Broadcast Soil Type Be Grown Fields+ Buffers zone (Predominate Removed + Average Slope Field I See Total Broadcast f3adiat-Goldston tall fescue grass (hay), pearl 2 to 8 % (Fl) Complex ni let (]lay), whcat (hay). oats (5%) (hay), barley (hay), rye (har) Field 2 See Total Irrigation Badin - Tatum tall fescue brass (hay), pearl 2 to 8 `%, (F2) Complex millet (hay), wheat (ha}'), oats barley (ha ), ac (hay) Field 3 See Total Irrigation Badin - Tatuna tall .fescue grass (hay), pearl 210 10% (F3) Complex millet (hay), wheat (hay), oats (7%) (hay), barley (]lay), rvc (hay) Field 4 See Total Irrigation Badin - Tatum tall fescue grass (hay), pearl 15 to 25 % (F4) Complex millet (hay), wheat (tray), oats ( 16%) (hay), barle (ha), ac (hay) Field 5 See Tota] Irrigation Badin - Tatuana tall fescue grass (Ina),), pearl 8 to 15 % (F5) Complex millet (hay), wheat (hay), oars ( 11 %) hay), barley (hay), rye (hay) Field 6 Sec Total Irrigation Badin - Tatum tali fescue grass (hay), pearl 2 to 8 % (F6) Complex millet (hay), wheat (hay), oats (5%) barley (hay), rye (hay) Field 7 See Total Broadcast Badin - Tatum tall fescue grass (hay), pearl 15 to 25 % (F7) Complex millet (hay), wheat (hay), oats { 18 %) (hay), barley ha c (hay) Field 8 See Total Broadcast Badin - Tatum tall fescue grass (hay), pearl 8 to 15 % (F8) Complex millet (]nay), wheat (hay), oats (11 %) (hay), barley (ha y), a (hay) Field 9 See Total Broadcast Badin - Tatum tall fescue grass (hay), pearl 2 to 15 % (F9) Complex millet (hay), wheat (hay), oats (8%) hay), barley(hay), ryc (hay Field 10 See Tota] Broadcast Badin - Tatum tall fescue grass (hay), pearl 2 to 8 % (1710) Complex millet (hay), wheat (hay), oats { 5 %) ha ), barle (hay), rve (hay) Totals 34.22 ***** ****** ****** ****** + Field slopes topographic maps and soils maps. Wettable acres are shown in another table. phis value as approximate. Below there are general descriptions about crop planting, fertilization, Realistic Yield Expectations (R.Y.E.), harvesting, etc. These are general guidelines and apply mainly to animal waste utilization and R.Y.E. For more in-depth information about crop planting, harvesting, and agronomic details, the farmer should refer to seed company recommendations, or those recommended by NCDA, or recommendations by the NCSU Cooperative Extension Service. 22 ,i ; 12 I V33k C.AWM P RE-V13l?I7 IUNEs . 2003 TABLE 16 TARGET EFFLUENT DELIVERY PARAMETERS FOR LITTLE RIVER FARM IRRIGATION Soil Type Suggested Precipitation flange (inlht ) Suggested Application Depth Range (inches) + Badin - Goldston Coni lex 0.30 to 0.40 0.25 to 0.75 Badin - Tatum Com lex 0.30 to 0.40 0.25 to 0.75 + Depth of application will depend on ex�iMiig soil moisture, plant grog th, E.T., etc. if the weather is veil- dry and the season is warm, up to i inch of %Vater per application might be occasionally acceptable. Typically do not exceed 0.75 inches per application event. Irrigation Equipment Descriptions TABLE 17 LITTLE RIVER FARM IRRIGATION EOUIPMENT DESCRIPTIONS Power _suppiy type 1o1 -u1 Deer 4 cyl. 80 H2 Industrial Diesel En ine Pump type and size Rainbow model CSB64S13-4DC, 6x4Sx13xSBB, 13 inch impeller, 6 in. intake, 4 in. outlet. Maximum pump dynamics 500 9E12 136 si _Requtiring 55 h Traveler type Hobbs Reek Rain - Model 2400L with on -board gasoline engine. Hose I.D. and length 4.1 inch I.D. P, 1250 feet Gun and nozzle type (for all fields) Nelson Model SRI 5OR w/ 1.18 in, ring nozzle (two nozzles on die gun cart) (only 1 in use Nelson sprinkler published diarnieter (adjusted 315 feet @ 60 psi (315 feet x 0.9 = 283 feet, adjusted to 90% ver NCSU publication AG - 553-7) Expected flow and pressure with selected 225 gpm @ 60 psi nozzle (farmer tries to keep nozzle pressure more or less constant along eachpull) Existing lane spacing Lane spacings are not applicable since all pulls are single pulls by definition. Wetted &IT arc 270 de rees. Air relief valves Nelson Model ACV 200 or equal. One air valve at each hydrant and at various high 2oints along the piping. Permanent Pipe Majority is reported to be 6 inch PVC gasket joint pipe (254 psi pressure rating, - minimum) * Information provided by others or from manufacturer's literature. CAWMP Wettable Acres Determination A "CAWMP wettable acres determination" was performed for this farm using the procedures outlined in the publication titled "Irrigated Acreage Determination Procedures for Wastewater Application Equipment, Hard Hose Traveler Irrigation System", published by the NC Cooperative Extension Service, NC State University, publication number AG -553-7. The term "CAWMP wetted acres" used herein will include those application areas receiving animal waste since all fields are existing, Exhibit 4 shows this general irrigation setup with the dotted lines showing the approximate center of normal irrigation lanes. The semi -circles on Exhibit 4 show manufacturer's published wetted diameters reduced by 90 percent. The reader will note that some of the drawn semi -circles will overlap in 31 Lr'1'1'fJ.?1 RIFF IZ C;11;`1I1' RE'VISFI) JUNE -1. 2003 coverage even though by the rules spelled out in AG -553-7 every pull must be designated as a single pull. Also note that the existing lane spacings are not uniform, Waste application records are best kept by individual pull lanes or broadcast zones within any, given field. Crop areas outside of the wetted zones can also be used for waste provided they do not infringe on set -backs and are listed in the farmer's CAWN4P. Crop land that receives waste via broadcast must also be recorded and documented. Both irrigation zones and broadcasizones are shown in .Exhibit 4. Table 18 shows the total estimated CAWMP Wettable Acreage for each irrigation pull lane and for each broadcast zone. 'rhe reader will note that the irrigated areas are about the same as shown in the last CAWMP. Broadcasting animal waste has taken place on this farm in the past, but the zones of application have not been shown on the drawing until this revision. Irrigation data in Table 18 was developed using a specific set of pressure and pumping criteria, and it is assumed the farmer can maintain this "constant" pressure setting at his nozzle by adjusting his irrigation equipment (e.g, changing pump engine speeds). If nozzle pressure is allowed to change, the calculated wetted areas will also change. The reader should note that the engineer used 90 percent of the manufacturer's published wetted diameter as the assumed actual wetted diameter since measured data was not available. TABLE 18 APPEARS ON THE NEXT PAGE IN ITS ENTIRETY 32 LITTLE RIVER FARM, MONTGOMERY COUNTY TABLE 18 CAMP IWETTABLE_ACREAGE DETERNLNA��N FSR LIT�L _ IVER FARM INPUT INPUT INPUT INPUT INPUT AUTO AUTO AUTO AUTO INPUT INPUT AUTO FIELD INTERIOR GUN GUN LANE ADJUSTED MIDDLE MIDDLE MIDDLE START STOP TOTAL NUMBER OR CART NOZZLE SPACING. OR WETTED WETTED WETTED END END EFFECTIVE AND EXTERIOR PULL ROTATION APP. FOR MEASURED AREA FOR AREA AREA WETTED WETTED WETTED PULL LENGTH ANGLE MULTI. WETTED EXTERIOR FOR FOR AREA AREA AREA NUMBER SINGLE LATERALS DIAMETER LANES INTERIOR SINGLE (TAKEN FROM (TAKEN FROM OR ONLY (90% MFG) _ LANES LANES TABLES TABLES MULTIPLE FEET DEGREES FEET FEET ACRES ACRES ACRES ACRES ACRES ACRES ALL FIELDS ARE EXISTING FIELD 1 BROADCAST 2.510 FIELD 2 SINGLE # 545 270 260 284 3.19 0.586 0,298 4.076 FIELD 3 SINGLE # 722 270 260 284 4.23 0.586 0.298 5.113 FIELD 4 SINGLE # 250 270 260 284 1.46 0.586 0.298 2.348 FIELD 5 SINGLE # 682 270 260 284 3.99 0.586 0.298 4.879 FIELD 6 SINGLE # 560 270 260 284 3.28 0.586 0.298 4.164 FIELD 7 BROADCAST 0.610 FIELD 8 BROADCAST 3.760 FIELD 9 BROADCAST 3.200 FIELD 10 BROADCAST 0.6 TOTAL ACRES 31.261 SUMMARY FOR ALL FIELDS TOTAL IRRIGATED OR "WETTED" ACRES = 20.58 ACRES TOTAL BROADCAST ACRES = 10.68 ACRES SUM TOTAL OF ALL ACRES TO RECIEVE WASTE 31.26 ACRES # TABLE E90+ WAS USED HERE FOR START AND END AREAS - EXISTING PULLS. PAGE 33 LITTIA" RIVER CAM MF R VISED ,R JN!". 2001 Animal waste can only be applied to land eroding less than 5 tons per acre per year. The Little River Farm land should qualify given the proper crop covers are established and maintained. Erosion could easily become a problem at this farm in the irrigated fields if crop covers are not maintained. It is vitally important that the farmer pay close attention to irrigation schedules at this farm. Strong slopes will encourage surface run off to occur, especially during rainfall events. Creeks immediately down-slope from the irrigated fields could he impacted by the over application of effluent or by a sudden rain storm shortly after irrigation. Gun Cart Pressure Estimates For Irrigation The pressure at the nozzle of an irrigation bun can vary somewhat as the cart is moved up and down hills. The operator can change operating pressures at the nozzle by changing the rpm of the pump drive or by several other means. However, it is important to look at the maximum pressure requirements to make sure the nozzle can be operated at the pressures specified with the chosen pump. If the nozzle will operate at the correct design pressure at the maximum total dynamic head, then it can be operated at this pressure along pulls that require less head. Table 19 shows what should be the maximum total dynamic head experienced at Little River Farm. TABLE 19 MAXIMUM TOTAL HEAD ESTIMATION AT 225 GPM Field Nozzle Max. Friction Loss In Friction Loss Elevation Misc, Estimated Total Number Pressure Suction 245 Ft. Of 6 Inch In 1,250 Feet Head Losses Dynamic Head And Pull At 60 psi Head PVC Pipe, 266 Of 4 In. PE Estimated Number Ft. Of 4 In. Pipe, Hose At About 20 Ft. Of 4 In. 7% Hard Hose F4 138.6 ft. 1 15 ft. 7.69 feet 33.25 ft. 20 ft. 15.02 ft. 229.56 ft. From Table 19 the highest estimated total dynamic head is on pull F4 and is about 230 feet or about 100 psi. At this pressure the Rainbow PTO driven pump Model 6 x 4S x 13 can deliver more than enough liquid to supply the nozzle. Exhibit 23 shows pump curves and irrigation equipment information. BROADCASTING EQUIPMENT The right equipment is extremely important in terms of the operator's ability to accurately measure and control the application of animal waste. However, when it comes to properly operating broadcast equipment the Little River Farm waste application operator must be familiar with his/her equipment and have a good understanding of pump curves, pumping rates, basic math, and possess the willingness to keep good records. This animal waste utilization plan is not intended to be a comprehensive broadcasting teaching tool. The engineer must assume the farm manager and/or equipment operator can take the presented information and apply it to their situation. Critical elements of the application of animal waste are listed on an example record keeping forms attached as Exhibit 15. These forms help the operator calculate his or her own application details. The operator shall also keep records on equipment repairs, maintenance, and manure spreader calibrations. Manure spreader calibration shall be done at least one time per year but twice would be better. Information on broadcast equipment calibration can be seen as Exhibit 26. 34 LiTYLE RIVER CAWMP REVISFID A FNE . 2003 Little River Farm currently uses a Lely Model LMS2300 for broadcasting manure. The unit has a fills capacity of 2,300 gallons. The manure spreader is trailer mounted and is pulled by a farm tractor. Exhibit 29 shows information on this spreader and Exhibit 28 shows examples of calculating manure application. Equipment operation and maintenance guidelines will appear in a later section of this plan. NUTRIENT MANAGEMENT Introduction To Lund Application Tables And Details Below the reader will sec Tables 20 through 33. Each table represents a different set of predicted values related to animal waste and its application at Little River farm. These tables are of particular importance since they give approximated waste application values specific to this farm, tempered with the crop types to be grown. This animal waste utilization plan has been developed to show reasonable waste application methodology and nitrogen management, but it should be clearly understood that it is made to be changed as crop data and waste test results change. This does not allow the farmer to change crop types beyond those shown in this plan, but it does allow for the mixing of the listed crops. Barley, oats or rye may also be substituted for wheat if desired. The farmer should use this plan as a guideline for animal waste management and not get hung-up on the exact values presented below. Changes in crop varieties beyond what is shown in this plan will require a revision to this plan prior to planting. Tables 20 through 33 were developed with the following assumptions: I 1. The farmer will accurately record crop type, waste application amount and type, waste test data, and crop yield for each field receiving animal waste. Animal waste applications will be adjusted according to crops being grown, types of waste applied, recent crop yields, and recent waste test results. 2. The farmer will be able to take the actual crop yields by field number, the quantity of waste applied, and use the P.A.N. uptake values given in this plan to calculate an annual P.A.N. removal for a given field. This will be especially important since the waste analysis for a given waste type can change between sample events. 3. The farmer will be allowed to decide where to apply all animal waste sources. A combination of animal waste sources (e.g. liquid and slurry) may be used on any field as long as nutrients are not applied greater than agronomic rates. However, the farmer is discouraged from land applying sludge to land under routine effluent application. The farmer can not double count waste applications to any field even if using different waste sources, (i.e. part dry waste and part liquid waste). Nitrogen applications are cumulative. Only harvested crops are counted towards P.A.N. removal. Records for the application of commercial fertilizer- on waste receiving fields must be kept. 4. The annual P.A.N, available at this farm was estimated earlier in this document. Future NCDA test results will cause these values to change. The farmer shall adjust P.A.N, applications according to the latest NCDA test results. Book values for P.A.N, generation are only useful for developing a CAWMP without a history of accurate waste sampies to average. Explanation of Waste Application Tables -- 35 FARM NAME: LITTLE RIVER FARM FARM OWNER(S): N.G. PURVIS FARMS, INC. FARM LOCATION: MONTGOMERY COUNTY, NC. i CROP SELECTION MENU FOR THIS FARM SHOWING REALISTIC YIELD EXPECTATIONS + VALUES SHOWN ARE ADJUSTED FOR SOIL SLOPE AND EROSION CLASS FIELD & YIELD R.Y.E. FOR R.Y.E. FOR R.Y.E. FOR PULL OR ADJUST. T. FESCUE PEARL MILL. WHEAT HAY B. CAST SOIL TYPE FOR AS THE AS THE AS THE ZONE FOR THIS SLOPE & ONLY CROP ONLY CROP ONLY CROP I.D. FIELD EROSION (TIACIYR) (TIACIYR) (TIAC/YR) F1 BA -GO CPLX 96% 3.84 3.36 2.88 F2 BA -TM CPLX 9s% 4.32 3.65 3.17 F3 BA -TM CPLX 94% 4.23 3.57 3.10 F4 BA -TM CPLX 87% 3.92 3.31 2.87 F5 BA -TM CPLX 89% 4.01 3.38 2.94 F6 BA -TM CPLX 96°.6 4.32 3.65 3.17 F7 SA -TM CPLX 87% 3.92 3.31 2.87 F8 BA -TM CPLX 89% 4.01 3.38 2.94 F9 BA -TM CPLX 94% 4.23 3.57 3.10 F10 BA -TM CPLX 96% 4.32 3.65 3.17 BA -GO CPLX = BADIN - GOLDSTON COMPLEX BA -TM CPLX = BADIN - TATUM COMPLEX f = THIS TABLE SHOWS R.Y.E. FOR CROPS ASSUMING THEY ARE THE ONLY CROP PLANTED. LATER TABLES WILL SHOW R.Y.E. REDUCTIONS DUE TO ROTATIONS OR NITROGEN RESIDUALS. PAGE 37 FARM NAME: LITTLE RIVER FARM FARM OWNER(S): N.G. PURVIS FARMS, INC. FARM LOCATION: MONTGOMERY COUNTY, NC. TABLE 2-2- ROTATION 2-ROTATION YEAR ANY P_A.N. REMOVAL FOR GROWING TALL FESCUE ONLY IN ALL FIELDS. WETTED ANNUAL P.A.N. ANNUAL P.A.N. TOT. ANNUAL TOT. ANNUAL FIELD & ACRES REMOVAL PER REMOVAL PER TOT. ANNUAL TONS OF TONS OF PULL OR UNDER IRP.. ACRE PER ACRE PER P.A.N. WARM COOL B.CAST OR UNDER YEAR OF WARM COOL WARM SEASON COOL SEASON REMOVAL SEASON SEASON ZONE BROADCAST ROTATION SEASON SEASON CROP + CROP ++ POTENTIAL CROP YIELD CROP YIELD I.D. ........ (ACRES) ............ ...,.«,..... CROP ............ CROP ............ (LBIACNR) ............ (LB/AC/YR) ..........,, (LB/YR) ...,...,.... (TONSIYR) ,........,.. (TONS/YR) ........... F1 2.510 ANY NIA T. FESCUE 0 166 417 0 9.64 F2 4.076 ANY NIA T. FESCUE 0 187 762 0 17.61 F3 5.113 ANY N/A T. FESCUE 0 183 936 0 21.63 F4 2.348 ANY NIA T. FESCUE 0 170 398 0 9.19 F5 4.879 ANY NIA T. FESCUE 0 173 846 0 19.54 F6 4.164 ANY NIA T. FESCUE 0 187 779 0 17.99 F7 0.610 ANY NIA T. FESCUE 0 170 103 0 2.39 F8 3.760 ANY NIA T. FESCUE 0 173 652 0 15.06 F9 3.200 ANY NIA T. FESCUE 0 183 586 0 13.54 F10 0.600 ANY NIA T. FESCUE 0 187 112 0 2.59 xtxxxxi lwi.,k-! ,ryy'�d.+ria ANNUAL EST. YIELDS FOR ALL FIELDS COMBINED (tons) = 0.00 129.17 ANNUAL P.A.N. REMOVAL FOR ALL FIELDS (pounds) = 5,593 + = YIELDS HERE HAVE BEEN REDUCED BY 0% TO ACCOUNT FOR P.A_N. CARRY-OVER FROM PREVIOUS CROPS OR FOR A SHORTENED GROWING SEASON DUE TO DOUBLE CROPPING. ++ = YIELDS HERE HAVE BEEN REDUCED BY 0% TO ACCOUNT FOR P.A.N. CARRY-OVER FROM PREVIOUS CROPS OR FOR A SHORTENED GROWING SEASON DUE TO DOUBLE CROPPING. PAGE 41 FARM NAME: LITTLE RIVER FARM FARM OWNER(S): N.G. PURVIS FARMS, INC. FARM LOCATION: MONTGOMERY COUNTY, NC. TABLE- 2 ROTATION YEAR ANY P.A.N. REMOVAL FOR GROWING P.MILL. HAY- FESCUE HAY IN ALL FIELDS. ANNUAL P.A.N. WETTED REMOVAL PER REMOVAL PER ACRE PER FIELD & ACRES COOL SEASON 86 147 PULL OR UNDER IRR. 82 139 88 B. CAST OR UNDER YEAR OF WARM COOL ZONE BROADCAST ROTATION SEASON SEASON I.D. (ACRES) CROP CROP F1 2.510 ANY PEARL MIL. T. FESCUE F2 4.076 ANY PEARL MIL_ T. FESCUE F3 5.113 ANY PEARL MIL. T. FESCUE F4 2.348 ANY PEARL MIL. T. FESCUE F5 4.879 ANY PEARL MIL. T. FESCUE F6 4.164 ANY PEARL MIL. T. FESCUE F7 0.610 ANY PEARL MIL. T. FESCUE F8 3.760 ANY PEARL MIL. T. FESCUE F9 3.200 ANY PEARL MIL, T. FESCUE F10 0.600 ANY PEARL MIL. T. FESCUE ANNUAL P.A.N. ANNUAL P.A.N. REMOVAL PER REMOVAL PER ACRE PER ACRE PER WARM SEASON COOL SEASON CROP+ CROP++ (LB/ACIYR) (LBIAC/YR) 81 133 88 150 86 147 80 136 82 139 88 150 80 136 82 139 86 147 88 150 ANNUAL EST. YIELDS FOR ALL FIELDS COMBINED (tons) = ANNUAL P.A.N. REMOVAL FOR ALL FIELDS (pounds) = TOT.ANNUAL P.A.N. REMOVAL POTENTIAL (LB/YR) 538 969 1,190 506 1,075 990 131 829 745 143 7,116 + = YIELDS HERE HAVE BEEN REDUCED BY 50% TO ACCOUNT FOR P.A.N. CARRY-OVER FROM PREVIOUS CROPS OR FOR A SHORTENED GROWING SEASON DUE TO DOUBLE CROPPING. ++ = YIELDS HERE HAVE BEEN REDUCED BY 20% TO ACCOUNT FOR P.A.N. CARRY-OVER FROM PREVIOUS CROPS OR FOR A SHORTENED GROWING SEASON DUE TO DOUBLE CROPPING. PAGE 42 TOT. ANNUAL TONS OF WARM SEASON CROP YIELD (TONSNR) 4.22 7.43 9.13 3.88 8.25 7.50 1.01 6.36 5.72 1.09 54.69 TOT. ANNUAL TONS OF COOL SEASON CROP YIELD (TONSIYR) 7,71 14.09 17.30 7.35 15.63 14.39 1.91 12.05 10.83 2.07 103.34 FARM NAME: LITTLE RIVER FARM FARM OWNER(S): N.G. PURVIS FARMS, INC. FARM LOCATION: MONTGOMERY COUNTY, NC. TABLE 2 ROTATION YEAR ANY WARM COOL SEASON SEASON P.A.N. REMOVAL FOR GROWING P. MILLET HAY - WHEAT HAY IN ALL FIELDS. 4.34 WETTED 7.75 10.96 9.52 ANNUAL P.A.N. ANNUAL P.A.N. 9.90 FIELD & ACRES 7.91 1.21 1.05 REMOVAL PER REMOVAL PER TOT. ANNUAL PULL OR UNDER IRR. 1.14 65.62 56.93 ACRE PER ACRE PER P.A.N. B. CAST OR UNDER YEAR OF WARM COOL WARM SEASON COOL SEASON REMOVAL ZONE BROADCAST ROTATION SEASON SEASON CROP + CROP ++ POTENTIAL I.D. (ACRES) CROP ..........,. CROP ..........., (LB/ACIYR) (LB/AC/YR) ........... (LB/YR) ............ ........ F1 ............ 2.510 ............ ANY PEARL MIL. WHEAT (H) 97 78 440 F2 4.076 ANY PEARL MIL. WHEAT (H) 106 86 780 F3 5.113 ANY PEARL MIL. WHEAT (H) 104 84 958 F4 2.348 ANY PEARL MIL. WHEAT (H) 96 78 407 F5 4.879 ANY PEARL MIL. WHEAT (H) 98 79 865 F6 4.164 ANY PEARL MIL. WHEAT (H) 106 86 796 F7 0.610 ANY PEARL MIL WHEAT (H) 96 78 106 F8 3.760 ANY PEARL MIL. WHEAT (H) 98 79 667 F9 3.200 ANY PEARL MIL. WHEAT (H) 104 84 599 F10 0.600 ANY PEARL MIL. WHEAT (H) 106 86 115 ANNUAL EST. YIELDS FOR ALL FIELDS COMBINED (tons) ANNUAL P.A.N. REMOVAL FOR ALL FIELDS (pounds) = 5,732 + = YIELDS HERE HAVE BEEN REDUCED BY 40% TO ACCOUNT FOR P.A.N. CARRY-OVER FROM PREVIOUS CROPS OR FOR A SHORTENED GROWING SEASON DUE TO DOUBLE CROPPING. ++ = YIELDS HERE HAVE BEEN REDUCED BY 40% TO ACCOUNT FOR P.A.N. CARRY-OVER FROM PREVIOUS CROPS OR FOR A SHORTENED GROWING SEASON DUE TO DOUBLE CROPPING. PAGE 43 TOT.ANNUAL TOT. ANNUAL TONS OF TONS OF WARM COOL SEASON SEASON CROP YIELD CROP YIELD (TONS/YR) (TONSIYR) 5.06 4.34 8.92 7.75 10.96 9.52 4.66 4.04 9.90 8.60 9.11 7.91 1.21 1.05 7.63 6.63 6.86 5.96 1.31 1.14 65.62 56.93 FARM NAME: LITTLE RIVER FARM FARM OWNER(S): N.G. PURVIS FARMS, INC. FARM LOCATION: MONTGOMERY COUNTY, NC. TABLE 2 -5 - ROTATION YEAR ANY P.A.N. REMOVAL FOR GROWING WHEAT OR SMALL GRAIN HAY ONLY IN ALL FIELDS. + = YIELDS HERE HAVE BEEN REDUCED BY 0% TO ACCOUNT FOR P.A.N. CARRY-OVER FROM PREVIOUS CROPS OR FOR A SHORTENED GROWING SEASON DUE TO DOUBLE CROPPING. ++ = YIELDS HERE HAVE BEEN REDUCED BY 0% TO ACCOUNT FOR P.A.N. CARRY-OVER FROM PREVIOUS CROPS OR FOR A SHORTENED GROWING SEASON DUE TO DOUBLE CROPPING. PAGE 44 WETTED ANNUAL P.A.N. ANNUAL P.A.N. TOT. ANNUAL TOT. ANNUAL FIELD & ACRES REMOVAL PER REMOVAL PER TOT. ANNUAL TONS OF TONS OF PULL OR UNDER IRR. ACRE PER ACRE PER P.A.N. WARM COOL B. CAST OR UNDER YEAR OF WARM COOL WARM SEASON COOL SEASON REMOVAL SEASON SEASON ZONE BROADCAST ROTATION SEASON SEASON CROP + CROP ++ POTENTIAL CROP YIELD CROP YIELD I.D. (ACRES) CROP CROP (LB/AC/YR) (LBIACNR) (LB/YR) (TONSIYR) (TONS/YR) F1 2.510 ANY NIA WHEAT (H) 0 130 325 0.00 7.23 F2 4.076 ANY NIA WHEAT (H) 0 143 581 0.00 12.91 F3 5.113 ANY NIA WHEAT (H) 0 140 714 0.00 15.86 F4 2.348 ANY NIA WHEAT (H) 0 129 303 0.00 6.74 F5 4.879 ANY NIA WHEAT (H) 0 132 645 0.00 14.33 F6 4.164 ANY NIA WHEAT (H) 0 143 594 0.00 13.19 F7 0.610 ANY NIA WHEAT (H) 0 129 79 0.00 1.75 F8 3.760 ANY NIA WHEAT (H) 0 132 497 0.00 11.04 F9 3.200 ANY NIA WHEAT (H) 0 140 447 0.00 9.93 F10 0.600 ANY NIA WHEAT (H) 0 143 86 0.00 1.90 ANNUAL EST. YIELDS FOR ALL FIELDS COMBINED (tons) = 0.00 94.89 ANNUAL P.A.N. REMOVAL FOR ALL FIELDS (pounds) = 4,270 + = YIELDS HERE HAVE BEEN REDUCED BY 0% TO ACCOUNT FOR P.A.N. CARRY-OVER FROM PREVIOUS CROPS OR FOR A SHORTENED GROWING SEASON DUE TO DOUBLE CROPPING. ++ = YIELDS HERE HAVE BEEN REDUCED BY 0% TO ACCOUNT FOR P.A.N. CARRY-OVER FROM PREVIOUS CROPS OR FOR A SHORTENED GROWING SEASON DUE TO DOUBLE CROPPING. PAGE 44 1,171.0 RIVF.IZ CA"WIMI, REVISED JUNE, 2003 TABLE 26 - Summary Of P.A.N. Removals With Different Crop Combinations Table 26 shows tables 22 to 25 summarized into a list. Table 26 shows totai P.A.N. removal potential for crop combinations so the farmer can get an idea of which combinations afford the most nitrogen removal. it also compares the potential nitrogen removal to the amount of predicted nitrogen to be produced by the hogs. Again, the reader is reminded that the farmer does not have to grow the same crop combination in every field on the farm, but has the flexibility of planting different combinations in different fields in the same year. However the farmer is cautioned about planting too much land in crops that do not remove very much nitrogen (e.g, wheat oily). The reader will note that every crop combination listed shows enough nitrogen removal potential to take 100% of the P.A.N. generated at the swine farm. While some crops or crop combinations take up more P.A.N. than others, all of the boob value yields compared to book value P.A.N. productions show that any of the crops listed will be suitable. The problem with using single season crops only is that there is a limited window of application and lagoon levels could rise above the required pump levels without any growing crop. Therefore it is a prudent matter to plant at. least some fields in cool season crops and some fields in wami season crops, giving lagoon liquid management opportunities to the grower. Later tables will show animal waste application windows, application amounts, etc. This waste utilization document does not specifically address nitrogen application on germinating or very young crops. Thus the farmer must use good judgment when planting and applying waste to young crops. Young crops can not remove large quantities of nitrogen thus possibly requiring split applications. Remember, do not a I animal waste directly to crops scheduled for human consumption. Some residual nitrogen carry-over from the organic fraction in animal waste and crop residue will be left on the irrigated land from year to year. This conversion from organic to inorganic nitrogen is called mineralization. This carry-over of nitrogen may or may not need to be considered as the years progress. Estimating carry-over nitrogen or mineralization rates is typically not done for animal waste plans. In sandy soils, nitrogen carry-over tends to be less of a factor, As one final point about the tables in this section, it is possible that annual P.A.N. amounts in the animal waste could be lower than estimated, resulting in a nitrogen shortage that might even decrease yields, In fact, several of the crop combinations show considerably more nitrogen removal potential than is estimated will be produced, thus possibly reducing yield more than the R.Y.E. predicted. While most farmers do not worry about a lack of nitrogen in animal waste, it could reduce the R.Y.E. shown in this plan. Good record keeping of crop yields, waste analysis, and waste application volumes will be the only way to accurately examine year-to-year nitrogen balances. TABLE 26 APPEARS IN ITS ENTIRETY ON THE NEXT PAGE 45 FARM NAME: LITTLE RIVER FARM FARM OWNER(S): N.G. PURVIS FARMS, INC. FARM LOCATION: MONTGOMERY COUNTY, NC. r � • mss_ _ �� i•# �1 = •►_ _11.1./=:J PREDICTED P.A_N. IN ANAEROBIC LAGOON EFFLUENT PER YEAR = ACRES OF LAND TO RECEIVE ANAEROBIC LAGOON EFFLUENT = 4,176 POUNDSIYEAR 31.26 ACRES AVG.POUNDS OF P.A_N. REMOVAL POTENTIAL PER ACRE PER YEAR (lbs/acre/yr) 179 228 183 137 + = NEGATIVE VALUES IN THIS COLUMN MEAN MORE LAND IS NEEDED TO ACCEPT 100% OF THE P.A.N. GENERATED, POSITIVE VALUES IN THIS COLUMN MEAN A FEW FIELDS COULD BE LEFT OUT AND STILL UPTAKE ALL EXPECTED P.A.N. THESE VALUES ONLY ACCOUNT FOR NITROGEN PROVIDED BY ANIMAL WASTE. IT DOES NOT INCLUDE THE APPLICATION OF COMMERCIAL FERTILIZERS. THE GROWER MAY USE A VARIETY OF CROP COMBINATIONS INSTEAD OF PLANTING ALL FIELDS IN ONE COMBINATION, THIS TABLE IS GENERAL AND WAS DEVELOPED ASSUMING ALL FIELDS WILL BE GROWING THE SAME CROP COMBINATION IN ANY GIVEN YEAR. PAGE 46 EXCESS OR ANNUAL (DEFECIT) P.A.N. P.A.N. UPTAKE REMOVED BASED ON - CROP COMBINATIONS ASSUMING ALL BY COMBO. ANNUAL FIELDS AND/OR APPLICATION ZONES ESTIMATES + GROW THE FOLLOWING ROTATIONS ......................................... (pounds) ........... (pounds) ........... TALL FESCUE (ONLY) 5,593 1,417 PEARL MILLET HAY - TALL FESCUE HAY 7,116 2,940 PEARL MILLET HAY - WHEAT HAY 5,732 1,556 WHEAT OR SMALL GRAIN HAY (ONLY) 4,270 94 4,176 POUNDSIYEAR 31.26 ACRES AVG.POUNDS OF P.A_N. REMOVAL POTENTIAL PER ACRE PER YEAR (lbs/acre/yr) 179 228 183 137 + = NEGATIVE VALUES IN THIS COLUMN MEAN MORE LAND IS NEEDED TO ACCEPT 100% OF THE P.A.N. GENERATED, POSITIVE VALUES IN THIS COLUMN MEAN A FEW FIELDS COULD BE LEFT OUT AND STILL UPTAKE ALL EXPECTED P.A.N. THESE VALUES ONLY ACCOUNT FOR NITROGEN PROVIDED BY ANIMAL WASTE. IT DOES NOT INCLUDE THE APPLICATION OF COMMERCIAL FERTILIZERS. THE GROWER MAY USE A VARIETY OF CROP COMBINATIONS INSTEAD OF PLANTING ALL FIELDS IN ONE COMBINATION, THIS TABLE IS GENERAL AND WAS DEVELOPED ASSUMING ALL FIELDS WILL BE GROWING THE SAME CROP COMBINATION IN ANY GIVEN YEAR. PAGE 46 FARM NAME: LITTLE RIVER FARM FARM OWNER(S): N.G. PURVIS FARMS, INC. FARM LOCATION: MONTGOMERY COUNTY, NC. lei PREDICTED P.A.N. IN ANAEROBIC LAGOON EFFLUENT PER YEAR = 4,176 LBSIYEAR MAXIMUM ACRES THAT ARE SLATED TO RECEIVE BROADCASTED WASTE? 10.68 ACRES MAXIMUM ACRES THAT ARE SLATED TO RECEIVE IRRIGATED WASTE? 20.58 ACRES CROP COMBINATIONS ASSUMING ALL FIELDS AND/OR APPLICATION ZONES GROW THE FOLLOWING CROPS IN THE SAME YEAR •... ...................w........ TALL FESCUE (ONLY) PEARL MILLET HAY - TALL FESCUE HAY PEARL MILLET HAY - WHEAT HAY WHEAT OR SMALL GRAIN HAY (ONLY) + = NEGATIVE VALUES IN THIS COLUMN MEAN THAT NOT ENOUGH LAND IS UNDER IRRIGATION TO ACCEPT 100% OF THE P.A.N. GENERATED, SO BROADCAST AREAS WILL BE NEEDED FOR THIS COMBINATION OF CROPS. POSITIVE VALUES IN THIS COLUMN MEAN THERE IS NO NEED TO USE ANY BROADCAST AREAS TO APPLY WASTE. THE GROWER MAY USE A VARIETY OF CROP COMBINATIONS INSTEAD OF PLANTING ALL FIELDS IN THE SAME COMBINATION AS LONG AS ALL ANIMAL WASTE P.A.N. IS USED. PAGE 48 IL fY'"Lg:J l�l EXCESS OR ARE ENOUGH ANNUAL (DEFECIT) ADDITIONAL ACRES TOTAL WETTED P.A.N. P.A.N. UPTAKE ACRES AVAILABLE ACRES REMOVED BY BASED ON- NEEDED FOR FOR AVAILABLE IRRIGATION IRRIGATED BROADCAST BROADCAST FOR TAKING ONLY ACRES ONLY ON AVERAGE ALL ANIMAL (pounds) (pounds) + (acres) (acres) WASTE ? 3,722 (454) 2.59 10.68 YES 4,731 555 -2.48 10.68 YES 3,806 (370) 2.05 10.68 YES 2,837 (1,339) 9.98 10.68 YES + = NEGATIVE VALUES IN THIS COLUMN MEAN THAT NOT ENOUGH LAND IS UNDER IRRIGATION TO ACCEPT 100% OF THE P.A.N. GENERATED, SO BROADCAST AREAS WILL BE NEEDED FOR THIS COMBINATION OF CROPS. POSITIVE VALUES IN THIS COLUMN MEAN THERE IS NO NEED TO USE ANY BROADCAST AREAS TO APPLY WASTE. THE GROWER MAY USE A VARIETY OF CROP COMBINATIONS INSTEAD OF PLANTING ALL FIELDS IN THE SAME COMBINATION AS LONG AS ALL ANIMAL WASTE P.A.N. IS USED. PAGE 48 IL fY'"Lg:J l�l LITTr,r, cAWNIP tu.vist=.n Jr JJNJt . 2003 TABLES 28 to 33- Nitrogen Application Windows And Amounts For Different Crops Tables 28 to 32 will probably be the most useful tables to the farmer on a year-to-year basis in terms of land application guidance. These tables show a variety of information for individual crops, and lists the crop it follows. phis is important in case there are nitrogen credits that need to be applied from a previous crop (no nitrogen credit crops are planned for this farm); or if there are overseeded crop conditions that might influence the R.Y E. of the other. The farmer should look through these tables and find the crop he/she plans to use on a given field, making sure he/she looks at the table which lists the correct preceding crop. Residual nitrogen carry-over credits from nitrogen fixing crops will be listed if applicable. Nitrogen application windows - These tables show individual crops and the typical windows of opportunity for the land application of animal waste. These dates represent statewide limits. Planting and harvesting dates vary across the state and from year to year, so these windows may be moved a little to account for specific farm needs. Remember, animal waste can not be applied to a crop more than 30 days prior to planting or 30 days prior to breaking dormancy or less than 30 days from harvest. The windows shown typically include the 30 days prior. P.A.N. Application Amounts - For a particular crop, the rate of P.A.N. utilization potential is shown in terms of pounds per acre per year. These values were taken from Tables 22 through 25. A column is also shown for commercial fertilizer applications, but the engineer has chosen not to use commercial fertilizer values for these tables. The farmer is free to use commercial fertilizer. but must record its use and can not over apply nitrogen because of commercial fertilizer applications, The P.A,N. values estimated to be removed by a specific crop are based on R.Y.E. values and will typically remain constant from year to year unless crop yields end up being less than predicted. For example, if Table 28 shows field i will take off 166 pounds of P.A,N, per acre growing only fescue grass, then do not apply more than 166 pounds of P.A.N. per acre even if the yields increase above those predicted. But if the grower thinks the yields of fescue grass in field I will be 10 % less than predicted, reduce the amount of P.A.N. applied to field I by 10%. Volume Of Waste To Apply - Column 8 in these tables show the expected number of gallons of anaerobic lagoon effluent to apply to any given application zone based on the P.A.N. values estimated to be removed by R.Y.E. This volume was determined using the "book" values for anaerobic swine effluent and crop yields. The farmer should remember that the volumes of effluent to apply are guidelines only and will vary, depending on the latest waste analysis. The farmer will be responsible for estimating the total volume to apply based on P.A.N. needs. The total gallons shown to apply on any given crop year may be more or less than the actual amount of waste generated at the farm. However, the pounds of P.A.N. to land apply per crop per acre should not change unless crop yields end up being less than predicted. The farmer is not allowed to increase P.A.N. applications to a crop beyond those shown in this plan. These tables show the maximum recommended volume of waste to apply at any single application event. While several application events can occur in the same month so that more than 0.75 inches of water is applied for the month, the farmer should limit any single application event to 0.75 inches or less. Under very warm and dry conditions, the grower may apply up to I inch of water. However, the 49 • LVI"TLE, RI\ I,R Crll�'o\-II' RIWISED JUNE, 2003 maximum application should not routinely exceed 0.75 inches. Application arnounts wlll vary according to soil conditions, weather, and plant growth stage. The reader must realize that monthly application rates will vary according to nian_y factors. Also, the engineer has assumed that liquid effluent will be available to deliver these nitrogen quantities. If the animal waste effluent is greatly lacking the needed nutrients, or lacking sufficient liquid quantities the operator "could" occasionally need to supplement nutrients. However, use caution when applying commercial fertilizers Annually look at nutrients like phosphorous and metals to make sure you are not over applying this or other nutrients. Crop yields must be figured back into the nitrogen removal equation. Always record yields r_einoved Froin all acreage. Also record fresh water irrigation events and the addition of commercial fertilizer. The reader should be less concerned about "theoretical values" and more concerned with keeping good records to see what is actually happening at their farm. The reader will find examples later in this report that help explain the use of the farmer's recorded data. Table 28 ............................ Tall Fescue Only (for hay) Table 29 ........................... Tall Fescue (for hay) after Pearl Millet harvest. Table 30 ............................ Pearl Millet (for hay) alter Tall Fescue harvest. Table 31 ............................ Pearl Millet (for hay) after Wheat harvest. Table 32 ............................ Wheat or Small Grain (for hay) after Pearl Millet harvest. Table 33 Wheat or Small Grain Only (for hay). TABLES 28 TO 33 APPEAR IN THEIR ENTIRETY ON THE FOLLOWING PAGES 50 FARM NAME: LITTLE RIVER FARM FARM OWNER(S): N.G. PURVIS FARMS, INC. FARM LOCATION: MONTGOMERY COUNTY, NC. AVG. AMOUNT OF P.A.N. PER 1,000 GALS. OF IRRIGATED EFFLUENT = 2.5 POUNDS 1 1,000 GALLONS AVG. AMOUNT OF P.A.N. PER 1,000 GALS. OF BROADCASTED EFFLUENT 2.3 POUNDS 1 1,000 GALLONS TABLE 2.8 - MAL THIS TABLE SHOWS DATA FOR GROWING FESCUE ONLY. NOTE: THE FARMER MUST NOT APPLY ANIMAL WASTE MORE THAN 30 DAYS PRIOR TO PLANTING A CROP OR 30 DAYS PRIOR TO A CROP BREAKING DORMANCY. ANIMAL WASTE APPLIED TO A CROP FOR HUMAN CONSUMPTION MUST BE APPLIED AS A PREPLANT MEASURE ONLY. TOTAL NITROGEN APPLIED CAN NOT EXCEED RECOMMENDED AGRONOMIC RATES, IF A CROP'S MAXIMUM NITROGEN UPTAKE POTENTIAL EXCEEDS THE P.A.N. APPLIED FROM ANIMAL WASTE, A COMMERCIAL FERTILIZER MAY BE USED. POST EMERGENCE NITROGEN NEEDS FOR CROPS SCHEDULED FOR HUMAN CONSUMPTION CAN NOT BE SUPPLIED VIA ANIMAL MANURE. THIS TABLE IS ONLY A GUIDE AND IS ONLY SHOWN FOR A SINGLE CROP. THIS TABLE ACCOUNTS FOR ANY RESIDUAL NITROGEN CREDITS FROM THE PREVIOUS CROP, + = ANIMAL WASTE IS TYPICALLY APPLIED IN THESE MONTHS, NITROGEN APPLICATION AMOUNTS SHOULD MATCH STAGE OF CROP GROWTH AND CROP MATURITY. MINIMIZE OR NO WASTE APPLICATIONS IN JUNE, JULY, DECEMBER AND JANUARY. ++ THIS VOLUME IS CONSIDERED A NORMAL MAXIMUM FOR ANY ONE APPLICATION EVENT. APPLICATION AMOUNTS MAY BE LESS, PAGE 51 WETTED RATE OF RATE OF TOTAL TOTAL GALS. TOTAL GALS. MAXIMUM MAXIMUM FIELD & ACRES P.A.N. TO COMMERCIAL POUNDS OF EFFLUENT OF WASTE INCHES OF GALS. OF PULL OR UNDER IRR. APPLY FROM NITROGEN TO OF NITROGEN TO APPLY TO APPLY WASTE FOR WASTE FOR B. CAST OR UNDER WINDOW METHOD OF ANIMAL APPLY TO APPLY PER ACRE IN THIS ZONE A SINGLE A SINGLE ZONE BROADCAST OF WASTE WASTE WASTE - PER ACRE ANNUALLY PER YEAR PER CROP APP. EVENT ++ APP. EVENT I.D. ........ (ACRES) ............ APPL`N.+ ..........- APPLICATION ...........a (LBSIAC)++ (LBSIAC)++ (LBS/AC) (GAUACRE) (GALLONS) (INIACRE (GAUAC) ,Y�**-!r#-t##-' F1 2.510 811 to 7/31 BROADCAST 166 0 166 72,292 181,453 0.75 20,366 F2 4.076 811 to 7/31 IRRIGATE 187 0 187 74,822 304,976 0.75 20,366 F3 5.113 811 to 7/31 IRRIGATE 183 0 183 73,264 374,597 0.75 20,366 F4 2.348 811 to 7/31 IRRIGATE 170 0 170 67,808 159,213 0.75 20,366 F5 4.879 811 to 7/31 IRRIGATE 173 0 173 69,367 338,440 0.75 20,366 F6 4.164 811 to 7131 IRRIGATE 187 0 187 74,822 311,560 0.75 20,366 F7 0.610 811 to 7131 BROADCAST 170 0 170 73,704 44,960 0.75 20,366 F8 3.760 811 to 7131 BROADCAST 173 0 173 75,398 283,498 0.75 20,366 F9 3.200 811 to 7131 BROADCAST 183 0 183 79,634 254,830 0.75 20,366 F10 0.600 811 to 7/31 BROADCAST 187 0 187 81,329 48,797 0.75 20,366 TOTAL P.A.N.= 1,780 TOTAL GALS.= 2,302,324 NOTE: THE FARMER MUST NOT APPLY ANIMAL WASTE MORE THAN 30 DAYS PRIOR TO PLANTING A CROP OR 30 DAYS PRIOR TO A CROP BREAKING DORMANCY. ANIMAL WASTE APPLIED TO A CROP FOR HUMAN CONSUMPTION MUST BE APPLIED AS A PREPLANT MEASURE ONLY. TOTAL NITROGEN APPLIED CAN NOT EXCEED RECOMMENDED AGRONOMIC RATES, IF A CROP'S MAXIMUM NITROGEN UPTAKE POTENTIAL EXCEEDS THE P.A.N. APPLIED FROM ANIMAL WASTE, A COMMERCIAL FERTILIZER MAY BE USED. POST EMERGENCE NITROGEN NEEDS FOR CROPS SCHEDULED FOR HUMAN CONSUMPTION CAN NOT BE SUPPLIED VIA ANIMAL MANURE. THIS TABLE IS ONLY A GUIDE AND IS ONLY SHOWN FOR A SINGLE CROP. THIS TABLE ACCOUNTS FOR ANY RESIDUAL NITROGEN CREDITS FROM THE PREVIOUS CROP, + = ANIMAL WASTE IS TYPICALLY APPLIED IN THESE MONTHS, NITROGEN APPLICATION AMOUNTS SHOULD MATCH STAGE OF CROP GROWTH AND CROP MATURITY. MINIMIZE OR NO WASTE APPLICATIONS IN JUNE, JULY, DECEMBER AND JANUARY. ++ THIS VOLUME IS CONSIDERED A NORMAL MAXIMUM FOR ANY ONE APPLICATION EVENT. APPLICATION AMOUNTS MAY BE LESS, PAGE 51 FARM NAME: LITTLE RIVER FARM FARM OWNER(S): N.G. PURVIS FARMS, INC. FARM LOCATION: MONTGOMERY COUNTY, NC. AVG. AMOUNT OF P.A.N. PER 1,000 GALS. OF IRRIGATED EFFLUENT = 2.5 POUNDS 11,000 GALLONS AVG. AMOUNT OF P.A.N. PER 1,000 GALS. OF BROADCASTED EFFLUENT 2.3 POUNDS / 1,000 GALLONS TABLE 29 ANIMAL WA-STE-A- PPLICATION GUIDELINES FOR s SPECIFIC CROP SEASON THIS TABLE SHOWS DATA FOR GROWING FESCUE AFTER PEARL MILLET HARVEST. NOTE: THE FARMER MUST NOT APPLY ANIMAL WASTE MORE THAN 3D DAYS PRIOR TO PLANTING A CROP OR 30 DAYS PRIOR TO A CROP BREAKING DORMANCY. ANIMAL WASTE APPLIED TO A CROP FOR HUMAN CONSUMPTION MUST BE APPLIED AS A PREPLANT MEASURE ONLY. TOTAL NITROGEN APPLIED CAN NOT EXCEED RECOMMENDED AGRONOMIC RATES. IF A CROP'S MAXIMUM NITROGEN UPTAKE POTENTIAL EXCEEDS THE P.A.N. APPLIED FROM ANIMAL WASTE, A COMMERCIAL FERTILIZER MAY BE USED. POST EMERGENCE NITROGEN NEEDS FOR CROPS SCHEDULED FOR HUMAN CONSUMPTION CAN NOT BE SUPPLIED VIA ANIMAL MANURE. THIS TABLE IS ONLY A GUIDE AND IS ONLY SHOWN FOR A SINGLE CROP. THIS TABLE ACCOUNTS FOR ANY RESIDUAL NITROGEN CREDITS FROM THE PREVIOUS CROP. + = ANIMAL WASTE IS TYPICALLY APPLIED IN THESE MONTHS. NITROGEN APPLICATION AMOUNTS SHOULD MATCH STAGE OF CROP GROWTH AND CROP MATURITY. MINIMIZE OR NO WASTE APPLICATIONS IN JUNE, JULY, DECEMBER AND JANUARY. ++ = THIS VOLUME IS CONSIDERED A NORMAL MAXIMUM FOR ANY ONE APPLICATION EVENT. APPLICATION AMOUNTS MAY BE LESS. PAGE 52 WETTED RATE OF RATE OF TOTAL TOTAL GALS. TOTAL GALS. MAXIMUM MAXIMUM FIELD 8 ACRES P.A.N. TO COMMERCIAL POUNDS OF EFFLUENT OF WASTE INCHES OF GALS. OF PULL OR UNDER IRR. APPLY FROM NITROGEN TO OF NITROGEN TO APPLY TO APPLY WASTE FOR WASTE FOR B. CAST OR UNDER WINDOW METHOD OF ANIMAL APPLY TO APPLY PER ACRE IN THIS ZONE A SINGLE A SENGLE ZONE BROADCAST OF WASTE WASTE WASTE PER ACRE ANNUALLY PER CROP PER CROP APP. EVENT ++ APP. EVENT I.D. (ACRES) APPL'N.+ APPLICATION (LBSIAC)++ (LBS/AC)++ - (LBSIAC) (GALIACRE) (GALLONS) (INIACRE) (GAUAC) ..f.... ..4......... ..........- .......... 1. *-**k F1 2.510 8/1 to 7/31 BROADCAST 133 0 133 57,834 145,163 0.75 20,366 F2 4.076 811 to 7/31 IRRIGATE 150 0 150 59,858 243,981 0.75 20,366 F3 5.113 8/1 to 7/31 IRRIGATE 147 0 147 58,611 299,677 0.75 20,366 F4 2.348 811 to 7/31 IRRIGATE 136 0 136 54,246 127,370 0.75 20,366 F5 4.879 811 to 7131 IRRIGATE 139 0 139 55,493 270,752 0.75 20,366 F6 4.164 8/1 to 7131 IRRIGATE 150 0 ISO 59,858 249,248 0.75 20,366 F7 0.610 811 to 7/31 BROADCAST 136 0 136 58,963 35,968 0.75 20,366 . F8 3.760 811 to 7/31 BROADCAST 139 0 139 60,319 226,799 0.75 20,366 F9 3.200 811 to 7131 BROADCAST 147 O 147 63,707 203,864 0.75 20,366 F1 O 0.600 811 to 7/31 BROADCAST 150 0 150 65,063 39,038 0.75 20,366 TOTAL P.A.N.= 1,424 TOTAL GALS.= 1,841,859 NOTE: THE FARMER MUST NOT APPLY ANIMAL WASTE MORE THAN 3D DAYS PRIOR TO PLANTING A CROP OR 30 DAYS PRIOR TO A CROP BREAKING DORMANCY. ANIMAL WASTE APPLIED TO A CROP FOR HUMAN CONSUMPTION MUST BE APPLIED AS A PREPLANT MEASURE ONLY. TOTAL NITROGEN APPLIED CAN NOT EXCEED RECOMMENDED AGRONOMIC RATES. IF A CROP'S MAXIMUM NITROGEN UPTAKE POTENTIAL EXCEEDS THE P.A.N. APPLIED FROM ANIMAL WASTE, A COMMERCIAL FERTILIZER MAY BE USED. POST EMERGENCE NITROGEN NEEDS FOR CROPS SCHEDULED FOR HUMAN CONSUMPTION CAN NOT BE SUPPLIED VIA ANIMAL MANURE. THIS TABLE IS ONLY A GUIDE AND IS ONLY SHOWN FOR A SINGLE CROP. THIS TABLE ACCOUNTS FOR ANY RESIDUAL NITROGEN CREDITS FROM THE PREVIOUS CROP. + = ANIMAL WASTE IS TYPICALLY APPLIED IN THESE MONTHS. NITROGEN APPLICATION AMOUNTS SHOULD MATCH STAGE OF CROP GROWTH AND CROP MATURITY. MINIMIZE OR NO WASTE APPLICATIONS IN JUNE, JULY, DECEMBER AND JANUARY. ++ = THIS VOLUME IS CONSIDERED A NORMAL MAXIMUM FOR ANY ONE APPLICATION EVENT. APPLICATION AMOUNTS MAY BE LESS. PAGE 52 FARM NAME: LITTLE RIVER FARM FARM OWNER(S): N.G. PURVIS FARMS, INC. FARM LOCATION: MONTGOMERY COUNTY, NC. AVG. AMOUNT OF P.A.N. PER 1,000 GALS. OF IRRIGATED EFFLUENT = 2.5 POUNDS 1 1,000 GALLONS AVG. AMOUNT OF P_A.N. PER 1,000 GALS. OF BROADCASTED EFFLUENT 2.3 POUNDS 1 1,000 GALLONS NOTE: THE FARMER MUST NOT APPLY ANIMAL WASTE MORE THAN 30 DAYS PRIOR TO PLANTING A CROP OR 30 DAYS PRIOR TO A CROP BREAKING DORMANCY. ANIMAL WASTE APPLIED TO A CROP FOR HUMAN CONSUMPTION MUST BE APPLIED AS A PREPLANT MEASURE ONLY. TOTAL NITROGEN APPLIED CAN NOT EXCEED RECOMMENDED AGRONOMIC RATES. IF A CROP'S MAXIMUM NITROGEN UPTAKE POTENTIAL EXCEEDS THE P.A.N. APPLIED FROM ANIMAL WASTE, A COMMERCIAL FERTILIZER MAY BE USED. POST EMERGENCE NITROGEN NEEDS FOR CROPS SCHEDULED FOR HUMAN CONSUMPTION CAN NOT BE SUPPLIED VIA ANIMAL MANURE. THIS TABLE IS ONLY A GUIDE AND IS ONLY SHOWN FOR A SINGLE CROP. THIS TABLE ACCOUNTS FOR ANY RESIDUAL NITROGEN CREDITS FROM THE PREVIOUS CROP. + = ANIMAL WASTE IS TYPICALLY APPLIED IN THESE MONTHS. NITROGEN APPLICATION AMOUNTS SHOULD MATCH STAGE OF CROP GROWTH AND CROP MATURITY. ++ = THIS VOLUME IS CONSIDERED A NORMAL MAXIMUM FOR ANY ONE APPLICATION EVENT. APPLICATION AMOUNTS MAY BE LESS. PAGE 53 I TABLE 3 -0 - ANIMAL WASTE APPLICATION GUIDELINES EOR AA SPECIFIC CROP SEASON THIS TABLE SHOWS DATA FOR GROWING PEARL MILLET AFTER FESCUE HARVEST. WETTED RATE OF RATE OF TOTAL TOTAL GALS. TOTAL GALS. MAXIMUM MAXIMUM FIELD & ACRES P.A.N. TO COMMERCIAL POUNDS OF EFFLUENT OF WASTE INCHES OF GALS, OF PULL OR UNDER IRR. APPLY FROM NITROGEN TO OF NITROGEN TO APPLY TO APPLY WASTE FOR WASTE FOR B. CAST OR UNDER WINDOW METHOD OF ANIMAL APPLY TO APPLY PER ACRE IN THIS ZONE A SINGLE A SINGLE ZONE BROADCAST OF WASTE WASTE WASTE PER ACRE ANNUALLY PER CROP PER CROP APP. EVENT APP. EVENT I.D. (ACRES) APPUN.+ APPLICATION (LBS/AC)++ (LBSIAC)+'� (LBS/AC) (GAVACRE) (GALLONS) (IN/ACRE) (GALIAC) ........ ............ ............ ............ *41*:H * k9.y,.,.kFsxr-r,t F1 2.510 4r1 to 8131 BROADCAST 81 0 81 35,280 88,553 0.75 20,366 F2 4.076 411 to8/3t IRRIGATE 88 0 88 35,240 143,637 0.75 20,366 F3 5.113 411 to 8/31 IRRIGATE 86 0 86 34,506 176,427 0,75 20,366 F4 2.348 411 to 8/31 IRRIGATE 80 0 80 31,936 74,985 0.75 20,366 F5 4.879 411 to 8131 IRRIGATE 82 0 82 32,670 159,398 0.75 20,366 F6 4.164 40 to 8/31 IRRIGATE 88 0 88 35,240 146,738 0.75 20,366 F7 0.610 4I1 to MI BROADCAST 80 0 80 34,713 21,175 0.75 20,366 F8 3.760 411 to 8131 BROADCAST 82 0 82 35,511 133,521 0.75 20,366 F9 3.200 411 to 80 BROADCAST 86 0 86 37,506 120,019 0.75 20,366 F10 0.600 411 to 8/31 BROADCAST 88 0 88 38,304 22,982 0.75 20,366 TOTAL P.A.N.= 841 TOTAL GALS.= 1,087,436 NOTE: THE FARMER MUST NOT APPLY ANIMAL WASTE MORE THAN 30 DAYS PRIOR TO PLANTING A CROP OR 30 DAYS PRIOR TO A CROP BREAKING DORMANCY. ANIMAL WASTE APPLIED TO A CROP FOR HUMAN CONSUMPTION MUST BE APPLIED AS A PREPLANT MEASURE ONLY. TOTAL NITROGEN APPLIED CAN NOT EXCEED RECOMMENDED AGRONOMIC RATES. IF A CROP'S MAXIMUM NITROGEN UPTAKE POTENTIAL EXCEEDS THE P.A.N. APPLIED FROM ANIMAL WASTE, A COMMERCIAL FERTILIZER MAY BE USED. POST EMERGENCE NITROGEN NEEDS FOR CROPS SCHEDULED FOR HUMAN CONSUMPTION CAN NOT BE SUPPLIED VIA ANIMAL MANURE. THIS TABLE IS ONLY A GUIDE AND IS ONLY SHOWN FOR A SINGLE CROP. THIS TABLE ACCOUNTS FOR ANY RESIDUAL NITROGEN CREDITS FROM THE PREVIOUS CROP. + = ANIMAL WASTE IS TYPICALLY APPLIED IN THESE MONTHS. NITROGEN APPLICATION AMOUNTS SHOULD MATCH STAGE OF CROP GROWTH AND CROP MATURITY. ++ = THIS VOLUME IS CONSIDERED A NORMAL MAXIMUM FOR ANY ONE APPLICATION EVENT. APPLICATION AMOUNTS MAY BE LESS. PAGE 53 I FARM NAME: LITTLE RIVER FARM FARM OWNER(S): N.G. PURVIS FARMS, INC. FARM LOCATION: MONTGOMERY COUNTY, NC. AVG. AMOUNT OF P.A.N. PER 1,000 GALS. OF IRRIGATED EFFLUENT = 2.5 POUNDS / 1,000 GALLONS AVG. AMOUNT OF P.A.N. PER 1,000 GALS. OF BROADCASTED EFFLUENT 2.3 POUNDS 1 1,000 GALLONS TABLE 3 ANIMAL WASTE APPLICATION D.ELINES FORA SPECIFIC CROP SEASON THIS TABLE SHOWS DATA FOR GROWING PEARL -MILLET AFTER WHEAT (SMALL GRAIN) HARVEST. NOTE: THE FARMER MUST NOT APPLY ANIMAL WASTE MORE THAN 30 DAYS PRIOR TO PLANTING A CROP OR 30 DAYS PRIOR TO A CROP BREAKING DORMANCY. ANIMAL WASTE APPLIED TO A CROP FOR HUMAN CONSUMPTION MUST BE APPLIED AS A PREPLANT MEASURE ONLY. TOTAL NITROGEN APPLIED CAN NOT EXCEED RECOMMENDED AGRONOMIC RATES. IF A CROP'S MAXIMUM NITROGEN UPTAKE POTENTIAL EXCEEDS THE P.A.N. APPLIED FROM ANIMAL WASTE, A COMMERCIAL FERTILIZER MAY BE USED. POST EMERGENCE NITROGEN NEEDS FOR CROPS SCHEDULED FOR HUMAN CONSUMPTION CAN NOT BE SUPPLIED VIA ANIMAL MANURE. THIS TABLE IS ONLY A GUIDE AND IS ONLY SHOWN FOR A SINGLE CROP. THIS TABLE ACCOUNTS FOR ANY RESIDUAL NITROGEN CREDITS FROM THE PREVIOUS CROP. + = ANIMAL WASTE IS TYPICALLY APPLIED IN THESE MONTHS. NITROGEN APPLICATION AMOUNTS SHOULD MATCH STAGE OF CROP GROWTH AND CROP MATURITY. ++ = THIS VOLUME IS CONSIDERED A NORMAL MAXIMUM FOR ANY ONE APPLICATION EVENT. APPLICATION AMOUNTS MAY BE LESS. PAGE 54 I WETTED RATE OF RATE OF TOTAL TOTAL GALS. TOTAL GALS. MAXIMUM MAXIMUM FIELD & ACRES P.A.N. TO COMMERCIAL POUNDS OF EFFLUENT OF WASTE INCHES OF GALS. OF PULL OR UNDER IRR. APPLY FROM NITROGEN TO OF NITROGEN TO APPLY TO APPLY WASTE FOR WASTE FOR B. CAST OR UNDER WINDOW METHOD OF ANIMAL APPLY TO APPLY PER ACRE IN THIS ZONE A SINGLE A SINGLE ZONE BROADCAST OF WASTE WASTE WASTE PER ACRE ANNUALLY PER CROP PER CROP APP. EVENT ++ APP. EVENT E.D. ........ (ACRES) ............ APPL'N.+ ............ APPLICATION ............ (LBSIAC)++ (LBSIAC)++ - (LBSIAC) (GALIACRE) (GALLONS) (INIACRE) (GAUAC) F1 2.510 411 to 8/31 BROADCAST 97 0 97 42,336 106,263 0.75 20,366 F2 4.076 411 to 8/31 IRRIGATE 106 0 106 42,288 172,364 0.75 20,366 F3 5.113 411 to 8131 IRRIGATE 104 0 104 41,407 211,712 0.75 20,366 F4 2.348 411 to ml IRRIGATE 96 0 96 38,323 89,983 0.75 20,366 F5 4.879 411 to 8/31 IRRIGATE 98 0 98 39,204 191,277 0.75 20,366 F6 4.164 411 to Ml IRRIGATE 106 0 106 42,288 176,085 0.75 20,366 F7 0.610 411 to 8131 BROADCAST 96 0 96 41,656 25,410 0.75 20,366 F8 3.760 411 to 8/31 BROADCAST 98 0 98 42,613 160,226 0.75 20,366 F9 3.200 411 to 8131 BROADCAST 104 0 104 45,007 144,023 0.75 20,366 F10 0.600 411 to 8131 BROADCAST 106 0 106 45,965 27,579 0.75 20,366 TOTAL P.A.N.= 1,009 TOTAL GALS.= 1,304,923 NOTE: THE FARMER MUST NOT APPLY ANIMAL WASTE MORE THAN 30 DAYS PRIOR TO PLANTING A CROP OR 30 DAYS PRIOR TO A CROP BREAKING DORMANCY. ANIMAL WASTE APPLIED TO A CROP FOR HUMAN CONSUMPTION MUST BE APPLIED AS A PREPLANT MEASURE ONLY. TOTAL NITROGEN APPLIED CAN NOT EXCEED RECOMMENDED AGRONOMIC RATES. IF A CROP'S MAXIMUM NITROGEN UPTAKE POTENTIAL EXCEEDS THE P.A.N. APPLIED FROM ANIMAL WASTE, A COMMERCIAL FERTILIZER MAY BE USED. POST EMERGENCE NITROGEN NEEDS FOR CROPS SCHEDULED FOR HUMAN CONSUMPTION CAN NOT BE SUPPLIED VIA ANIMAL MANURE. THIS TABLE IS ONLY A GUIDE AND IS ONLY SHOWN FOR A SINGLE CROP. THIS TABLE ACCOUNTS FOR ANY RESIDUAL NITROGEN CREDITS FROM THE PREVIOUS CROP. + = ANIMAL WASTE IS TYPICALLY APPLIED IN THESE MONTHS. NITROGEN APPLICATION AMOUNTS SHOULD MATCH STAGE OF CROP GROWTH AND CROP MATURITY. ++ = THIS VOLUME IS CONSIDERED A NORMAL MAXIMUM FOR ANY ONE APPLICATION EVENT. APPLICATION AMOUNTS MAY BE LESS. PAGE 54 I FARM NAME: LITTLE RIVER FARM FARM OWNER(S): N.G. PURVIS FARMS, INC. FARM LOCATION: MONTGOMERY COUNTY, NC. AVG. AMOUNT OF P.A.N. PER 1,000 GALS, OF IRRIGATED EFFLUENT = 2.5 POUNDS / 1,000 GALLONS AVG. AMOUNT OF P.A.N. PER 1,000 GALS. OF BROADCASTED EFFLUENT 2.3 POUNDS / 1,000 GALLONS TABLE 32 - ANIMAL WASTE APPLICATION GUIDELINES FOR A SPECIE[Q..CROP SEASON THIS TABLE SHOWS DATA FOR GROWING WHEAT OR SMALL GRAIN (HAY) AFTER PEARL MILLET HARVEST. WETTED RATE OF RATE OF TOTAL TOTAL GALS. TOTAL GALS. MAXIMUM MAXIMUM FIELD & ACRES P.A,N, TO COMMERCIAL POUNDS OF EFFLUENT OF WASTE INCHES OF GALS. OF PULL OR UNDER IRR. APPLY FROM NITROGEN TO OF NITROGEN TO APPLY TO APPLY WASTE FOR WASTE FOR B. CAST OR UNDER WINDOW METHOD OF ANIMAL APPLY TO APPLY PER ACRE 1N THIS ZONE A SINGLE A SINGLE. ZONE BROADCAST OF WASTE WASTE WASTE PER ACRE ANNUALLY PER CROP PER CROP APP. EVENT++ APP, EVENT I.D. ........ (ACRES) ............ APPUN.+ ............ APPLICATION ............ (LBS/AC)++ (LBS/AC)++ (LBS/AC) (GALIACRE) fiiiiiii (GALLONS) ri'*i1�r*rt h'.-*** (INIACRE) **k'*'R**'k':F,FAM (GAL/AC) +1".y'M4ynF'RYr%-RI F1 2.510 911 to 4W BROADCAST 78 0 78 33,809 84,860 0.75 20,366 F2 4.076 911 to 4130 IRRIGATE 86 0 86 34,214 139,458 0.75 20,366 F3 5.113 911 to 4130 IRRIGATE 84 0 84 33,502 171,294 0.75 20,366 F4 2.348 911 to 4Q0 IRRIGATE 78 0 78 31,007 72,804 0.75 20,366 F5 4.879 911 to 4x30 IRRIGATE 79 0 79 31,720 154,760 0.75 20,366 F6 4.164 911 to 4130 IRRIGATE 86 0 86 34,214 142,469 0.75 20,366 F7 0.610 911 to 4/30 BROADCAST 78 0 78 33,703 20,559 0.75 20,366 F8 3.760 911 to 4130 BROADCAST 79 0 79 34,478 129,637 0.75 20,366 F9 3.200 911 to 4M BROADCAST 84 0 84 36,415 116,527 0.75 20,366 F10 0.600 911 to 4130 BROADCAST 86 0 86 37,190 22,314 0.75 20,366 TOTAL P.A.N.= 816 TOTAL GALS.= 1,054,681 NOTE: THE FARMER MUST NOT APPLY ANIMAL WASTE MORE THAN 30 DAYS PRIOR TO PLANTING A CROP OR 30 DAYS PRIOR TO A CROP BREAKING DORMANCY. ANIMAL WASTE APPLIED TO A CROP FOR HUMAN CONSUMPTION MUST BE APPLIED AS A PREPLANT MEASURE ONLY. TOTAL NITROGEN APPLIED CAN NOT EXCEED RECOMMENDED AGRONOMIC RATES. IF A CROP'S MAXIMUM NITROGEN UPTAKE POTENTIAL EXCEEDS THE P.A.N. APPLIED FROM ANIMAL WASTE, A COMMERCIAL FERTILIZER MAY BE USED. POST EMERGENCE NITROGEN NEEDS FOR CROPS SCHEDULED FOR HUMAN CONSUMPTION CAN NOT BE SUPPLIED VIA ANIMAL MANURE, THIS TABLE IS ONLY A GUIDE AND IS ONLY SHOWN FOR A SINGLE CROP. THIS TABLE ACCOUNTS FOR ANY RESIDUAL NITROGEN CREDITS FROM THE PREVIOUS CROP. + = ANIMAL WASTE IS TYPICALLY APPLIED IN THESE MONTHS. NITROGEN APPLICATION AMOUNTS SHOULD MATCH STAGE OF CROP GROWTH AND CROP MATURITY. MINIMIZE OR NO WASTE APPLICATIONS IN DECEMBER AND JANUARY. ++ = THIS VOLUME IS CONSIDERED A NORMAL MAXIMUM FOR ANY ONE APPLICATION EVENT, APPLICATION AMOUNTS MAY BE LESS. PAGE 55 I FARM NAME: LITTLE RIVER FARM FARM OWNER(S): N.G. PURVIS FARMS, INC. FARM LOCATION: MONTGOMERY COUNTY, NC. AVG. AMOUNT OF P.A.N. PER 1,000 GALS. OF IRRIGATED EFFLUENT = 2.5 POUNDS 11,000 GALLONS AVG. AMOUNT OF PA.N. PER 1,000 GALS, OF BROADCASTED EFFLUENT 2.3 POUNDS 1 1,000 GALLONS TABLE ANIMAL WA UE APPLICATION G THIS TABLE SHOWS DATA FOR GROWING WHEAT OR SMALL GRAIN (HAY) ONLY. NOTE: THE FARMER MUST NOT APPLY ANIMAL WASTE MORE THAN 30 DAYS PRIOR TO PLANTING A CROP OR 30 DAYS PRIOR TO A CROP BREAKING DORMANCY. ANIMAL WASTE APPLIED TO A CROP FOR HUMAN CONSUMPTION MUST BE APPLIED AS A PREPLANT MEASURE ONLY. TOTAL NITROGEN APPLIED CAN NOT EXCEED RECOMMENDED AGRONOMIC RATES. IF A CROP'S MAXIMUM NITROGEN UPTAKE POTENTIAL EXCEEDS THE P.A.N. APPLIED FROM ANIMAL WASTE. A COMMERCIAL FERTILIZER MAY BE USED. POST EMERGENCE NITROGEN NEEDS FOR CROPS SCHEDULED FOR HUMAN CONSUMPTION CAN NOT BE SUPPLIED VIA ANIMAL MANURE. THIS TABLE IS ONLY A GUIDE AND IS ONLY SHOWN FOR A SINGLE CROP. THIS TABLE ACCOUNTS FOR ANY RESIDUAL NITROGEN CREDITS FROM THE PREVIOUS CROP. + = ANIMAL WASTE IS TYPICALLY APPLIED IN THESE MONTHS. NITROGEN APPLICATION AMOUNTS SHOULD MATCH STAGE OF CROP GROWTH AND CROP MATURITY. MINIMIZE OR NO WASTE APPLICATIONS IN DECEMBER AND JANUARY. ++ = THIS VOLUME IS CONSIDERED A NORMAL MAXIMUM FOR ANY ONE APPLICATION EVENT. APPLICATION AMOUNTS MAY BE LESS. PAGE 56 WETTED RATE OF RATE OF TOTAL TOTAL GALS. TOTAL GALS_ MAXIMUM MAXIMUM FIELD & ACRES P.A.N. TO COMMERCIAL POUNDS OF EFFLUENT OF WASTE INCHES OF GALS. OF PULL OR UNDER IRR. APPLY FROM NITROGEN TO OF NITROGEN TO APPLY TO APPLY WASTE FOR WASTE FOR B. CAST OR UNDER WINDOW METHOD OF ANIMAL APPLY TO APPLY PER ACRE IN THIS ZONE A SINGLE A SINGLE ZONE BROADCAST OF WASTE WASTE WASTE PER ACRE ANNUALLY PER CROP PER CROP APP. EVENT ++ APP. EVENT I.D. ........ (ACRES) ............ APPL'N.+ ............ APPLICATION . .......... (LBSlAC)++ (LBSlAC)++ - (LBSlAC) (GAUACRE) iY-Rihh*� (GALLONS) (IN/ACRE) Al�iR A (GAUAC) �ririt Fl 2.510 911 to 4130 BROADCAST 130 0 130 56,348 141,433 0.75 20,366 F2 4.076 911 to 4030 IRRIGATE 143 0 143 57,024 232,430 0.75 20,366 F3 5.113 911 to 400 IRRIGATE 140 0 140 55,836 285,489 0.75 20,366 F4 2.348 911 to 4/30 IRRIGATE 129 0 129 51,678 121,340 0.75 20,366 F5 4.879 911 to 4m IRRIGATE 132 0 132 52,866 257,933 0.75 20,366 F6 4.164 9/1104030 IRRIGATE 143 0 143 57,024 237,448 0.75 20,366 F7 0.610 911 to 413D BROADCAST 129 0 129 56,172 34,265 0.75 20,366 F8 3.760 911 to 4030 BROADCAST 132 0 132 57,463 216,061 0.75 20,366 F9 3.200 911 to 4030 BROADCAST 140 0 140 60,691 194,212 0.75 20,366 F10 0.600 911 to 4130 BROADCAST 143 0 143 61,983 37,190 0.75 20,366 TOTAL P.A.N.= 1,359 TOTAL GALS.= 1,757,801 NOTE: THE FARMER MUST NOT APPLY ANIMAL WASTE MORE THAN 30 DAYS PRIOR TO PLANTING A CROP OR 30 DAYS PRIOR TO A CROP BREAKING DORMANCY. ANIMAL WASTE APPLIED TO A CROP FOR HUMAN CONSUMPTION MUST BE APPLIED AS A PREPLANT MEASURE ONLY. TOTAL NITROGEN APPLIED CAN NOT EXCEED RECOMMENDED AGRONOMIC RATES. IF A CROP'S MAXIMUM NITROGEN UPTAKE POTENTIAL EXCEEDS THE P.A.N. APPLIED FROM ANIMAL WASTE. A COMMERCIAL FERTILIZER MAY BE USED. POST EMERGENCE NITROGEN NEEDS FOR CROPS SCHEDULED FOR HUMAN CONSUMPTION CAN NOT BE SUPPLIED VIA ANIMAL MANURE. THIS TABLE IS ONLY A GUIDE AND IS ONLY SHOWN FOR A SINGLE CROP. THIS TABLE ACCOUNTS FOR ANY RESIDUAL NITROGEN CREDITS FROM THE PREVIOUS CROP. + = ANIMAL WASTE IS TYPICALLY APPLIED IN THESE MONTHS. NITROGEN APPLICATION AMOUNTS SHOULD MATCH STAGE OF CROP GROWTH AND CROP MATURITY. MINIMIZE OR NO WASTE APPLICATIONS IN DECEMBER AND JANUARY. ++ = THIS VOLUME IS CONSIDERED A NORMAL MAXIMUM FOR ANY ONE APPLICATION EVENT. APPLICATION AMOUNTS MAY BE LESS. PAGE 56 I.11,T]l F' RIVFIR CAWN11' REN(R "D RINE; . 200 TAIR,E 34 -- Example Waler Balance The water level inside lagoons and ponds will rise and fall according to water inputs and outputs. It is always prudent to look back over the proposed land application program and develop a water balance to show there is sufficient volume within the storage structures to accommodate excess waste between application events. At Little River Farm all water will typically be stored in the second stage lagoon. As shown in the tables discussed above, there are several possible land application schedules that may be used at this farm, Thus it would be very complicated to discuss a water balance using all possible crop growing combinations. However to at least illustrate the point of balancing land application to waste storage, the engineer has chosen one crop combination over a 2 year rotation to develop an example of the rise and fall of stored water. This is only an example and will also help illustrate how the above tables work. This table looks only at irrigation - i.e. no broadcasting. The crop rotation chosen for this example is pearl millet (hay) - tall fescue (hay) for the first and second years. for this example it has been assumed all fields would grow this same crop combination, This example assumes the amount of wastewater generated by the hogs to be constant each month, and in a quantity estimated using NRCS numbers. This table does not account for above or below normal rainfall months, excess wastewater production by the hogs, or seasonal variations in wastewater generation. The engineer has also chosen a reasonable land application amount for selected months for each crop grown. A fixed volume inside the lagoon has been assumed to start the table. As a result of these assumptions, it can be seen in column 7 that the stored wastewater volume changes from month to month. A maximum volume of 1,471,459 gallons is shown to occur in September of year 2. This is well below the maximum storage volume of the second stage lagoon. The farmer can not apply more waste than is available, so he/she may wish to postpone land application events until they will do the most good for a particular crop. The farmer must adhere to lagoon designs as well as maximum and minimum storage volumes. Always know your storage pond liquid level and available storage volume (remember we do get hurricanes in NC). Lower water levels in storage systems before the on -set of long wet seasons. A key item to remember is to keep water levels inside the lagoon low enough to store at least two 25 year - 24 hour storm before overflow. Since there are always monthly variations in lagoon water levels, the farmer is required to read the high water levels in each lagoon weekly and record these variations. TABLE 34 APPEARS 1N ITS ENTIRETY ON THE NEXT PAGE 57 • • FARM NAME: LITTLE RIVER FARM FARM OWNER(S): N.G. PURVIS FARMS, INC. FARM LOCATION: MONTGOMERY COUNTY, NC. TABLE 3A - LONG TERM WATER BALANCE EXAMPLE USING A PEARL MILLET (HAY) - TALL FESCUE (HAY) COMBINATION EVERY YEAR. CONSIDERING IRRIGATION ONLY (i.e. NO BROADCAST ZONES) ASSUMED LIQUID VOL. INSIDE LAGOON 2 IN JANUARY OF YR. 1 = 1,000,000 GALS 4 MAXIMUM LIQUID APPLICATIONS BASED ON P.A.N. CROP REMOVAL FOR YEAR 1 = 1,892,213 GALLONS MAXIMUM LIQUID APPLICATIONS BASED ON P.A.N. CROP REMOVAL FOR YEAR 2 = 1,892,213 GALLONS GALLONS OF EFFLUENT PRODUCED PER YEAR (AVG.) = 1,952,280 GALLONS HOW MANY WETTED ACRES ARE UNDER IRRIGATION? = 20.58 ACRES = THE LAGOON ACCUMULATIONS SHOWN IN THIS COLUMN DO NOT ACCOUNT FOR WIDE MONTHLY RAINFALL VARIATIONS OR EXTREME MONTHLY EVAPOTRANSPORATION VARIATIONS. SUCH VARIATIONS COULD BE SIGNIFICANT AND CHANGE THIS WATER BALANCE TABLE FROM WHAT 1S SHOWN ABOVE. THIS TABLE WILL BE DIFFERENT EVERY YEAR AND 1S ONLY AN APPROXIMATION SHOWN TO ILLUSTRATE LAGOON VOLUME CHANGES WITH RESPECT TO LAND APPLICATION ACTIVITIES. THIS IS NOT A DETAILED WATER BALANCE TABLE AND IS LARGELY BASED ON BOOK VALUES. = A MINIMUM VOLUME OF AROUND 1,000,000 GALLONS WAS ASSUMED TO BE IN THE LAGOON AT THE START OF THIS EXAMPLE. THIS VALUE WILL VARY EACH YEAR. PAGE 58 EFFLUENT EFFLUENT ESTD. P.A..N. CUMULATIVE CUMULATIVE YEAR ACTIVELY APPLIED APPLIED APPLIED VOL. IN SUM OF OF GROWING TO CROP TO CROP PER ACRE LAGOON 2 WASTE MONTH ........... ROTATION ....R...... CROP ........... (INIMONTH) .............. (GALS/MO.) .............. (LBSIACIMO) .....RR....... (GALS) .•............ APPLIED ....R.... RRR RR January 1 FESCUE 0.00 0 0 1,162,690 0 February 1 FESCUE 0.60 335,298 41 990,082 335,298 March 1 FESCUE 0.75 419,122 51 733,650 754,420 April 1 FESCUE 0.00 0 0 896,340 754,420 May 1 P. MILLET 0.00 0 0 1,059,030 754,420 June 1 P. MILLET 0.75 419,122 51 802,598 1,173,542 July 1 P. MILLET 0.75 419,122 51 546,166 1,592,664 August 1 P, MILLET 0.00 0 0 708,856 1,592,664 September 1 P. MILLET 0.00 0 0 871,546 1,592,664 October 1 FESCUE 0.52 290,591 35 743,645 1,883,255 November 1 FESCUE 0.00 0 0 906,335 1,883,255 December 1 FESCUE 0.00 0 0 1,069,025 1,883,255 January 2 FESCUE 0.00 0 0 1,231,715 0 February 2 FESCUE 0.35 195,590 24 1,198,815 195,590 March 2 FESCUE 0.50 279,415 34 1,082,090 475,005 April 2 FESCUE 0.00 0 0 1,244,780 475,005 May 2 P. MILLET 0.00 0 0 1,407,470 475,005 June 2 P. MILLET 0.55 307,356 37 1,262,804 782,361 July 2 P. MILLET 0.50 279,415 34 1,146,079 1,061,776 August 2 P. MILLET 0.00 0 0 1,308,769 1,061,776 September 2 P. MILLET 0.00 0 0 1,471,459 1,061,776 October 2 FESCUE 1.10 614,712 75 1,019,437 1,676,486 November 2 FESCUE 0.39 217,943 26 964,184 1,894,431 December 2 FESCUE 0.00 0 0 1,126,674 1,894,431 = THE LAGOON ACCUMULATIONS SHOWN IN THIS COLUMN DO NOT ACCOUNT FOR WIDE MONTHLY RAINFALL VARIATIONS OR EXTREME MONTHLY EVAPOTRANSPORATION VARIATIONS. SUCH VARIATIONS COULD BE SIGNIFICANT AND CHANGE THIS WATER BALANCE TABLE FROM WHAT 1S SHOWN ABOVE. THIS TABLE WILL BE DIFFERENT EVERY YEAR AND 1S ONLY AN APPROXIMATION SHOWN TO ILLUSTRATE LAGOON VOLUME CHANGES WITH RESPECT TO LAND APPLICATION ACTIVITIES. THIS IS NOT A DETAILED WATER BALANCE TABLE AND IS LARGELY BASED ON BOOK VALUES. = A MINIMUM VOLUME OF AROUND 1,000,000 GALLONS WAS ASSUMED TO BE IN THE LAGOON AT THE START OF THIS EXAMPLE. THIS VALUE WILL VARY EACH YEAR. PAGE 58 t.rrri.:' Rtvtite c•AWNW lu"'V1St;ll JUM." . 200.3 TABLE 35 -- Generalized Anaerobic Lagoon Sludge Disposal Example Table 35 shows a table with all of the crops proposed for this farm and a predicted amount of nitrogen each crop can remove per acre. This table only shows single crops and not crop combinations. This table does not take into account every soil type or slope or erosion class, but more or less gives an example of a typical R.Y.E. for soils found at this farm. This table was developed only to give some general guidance to the farmer and to show how much land may be required in the future to remove the P.A.N. from anaerobic lagoon sludge. THIS TABLE IS ONLY FOR GUIDANCE AND PLANNING and should not be used as a final sludge application table. The sludge nitrogen content shown on this table is a book value. The reader will note that every field to receive sludge will need to be evaluated on its own merit. Each field will vary in potential crop yield and P.A.N. removal. Also, the farmer must obtain a representative sludge sample for analysis prior to land applying the sludge. The farmer should consider carrying all sludge off the farm to neighboring fields during the sludge removal event. Since there are so many variables with sludge removal, it is impossible to make predictions beyond those shown in Table 35. According to Table 35, the fewest acres required for sludge removal results from growing tall fescue hay, followed by pearl millet for hay. The crop requiring the most acres for sludge removal would be wheat, oats, or a cool season mixed grass hay. Growing 2 crops per year would further reduce the required acres to take sludge. TABLE 35 APPEARS IN ITS ENTIRETY ON THE FOLLOWING PAGE 59 FARM NAME: LITTLE RIVER FARM FARM OWNER(S): N.G. PURVIS FARMS, INC. FARM LOCATION: MONTGOMERY COUNTY, NC. m GO PREDICTED P.A.N. IN ANAEROBIC LAGOON SLUDGE. - 5 YEARS (BOOK VALS) = PREDICTED P.A.N. IN ANAEROBIC LAGOON SLUDGE PER 1,000 GALS. (BOOK VAL.) _ CROP COMBINATIONS ASSUMING ALL FIELDS AND/OR APPLICATION ZONES GROW THE FOLLOWING CROPS IN THE SAME YEAR TALL FESCUE HAY PEARL MILLET HAY SMALL GRAIN HAY ONLY 3,305 LBS15 YEARS 11.29 LBS11,000 GALLONS ACRES OF CROP NEEDED TO USE SLUDGE GENERATED IN 5 YEARS - ASSUMED ASSUMED N. REMOVAL P.A.N. ACRES OF R.Y.E. PER UNIT REMOVAL CROP NEEDED FOR THIS OF CROP PER FOR CROP FOR UNITS FOR HARVESTED ACRE SLUDGE + THIS EXAMPLE R.Y.E. (pounds) (Ibs/ac) (acres) 3.8 TONS/AC/YR 44.00 167 19.8 3.5 TONS/AC/YR 48.00 168 19.7 3.0 TONSIACNR 45.00 135 24.5 ' = THIS IS A VERY GENERAL GUIDE FOR ESTIMATING THE AMOUNT OF ACRES REQUIRED TO REMOVE THE P.A.N. GERNERATED AT THIS FARM OVER A S YEAR TIME. THIS TABLE IS ONLY BEING SUPPLIED TO GIVE SOME BASIC GUIDANCE FOR FUTURE PLANNING OF SLUDGE REMOVAL EVENTS. THE FARMER SHOULD BE CAREFUL ABOUT GETTING AN ACCURATE SLUDGE ANALYSIS PERFORMED PRIOR TO MAILING SLUDGE REMOVAL PLANS. THE GROWER IS DISCOURAGED FROM APPLYING SLUDGE ON THE SAME LAND THAT ROUTINELY RECEIVES EFFLUENT. + = NORMALLY, NOT ALL THE P.A.N. FROM SLUDGE SHOULD BE LAND APPLIED AT ONE TIME, BUT OVER A FULL GROWING SEASON. IF ALL SLUDGE WERE TO BE PUT OUT AT THE SAME TIME, THE APPLICATION AMOUNTS WOULD NEED TO BE LESS PER ACRE AND MORE ACRES WOULD BE NEEDED. THIS WOULD AMOUNT TO DOUBLE OR TRIPLE THE AMOUNT OF ACRES SHOWN IN THIS COLUMN. PAGE 60 1.11"]7.1•: Ki VER CAIWNIP RIiVI51;17 JUNE .2003 OPERATIONAL MANAGEMENT PLAN General The right animal waste application equipment is extremely important in terms of the farmer's ability to accurately measure and control the application of anirnal waste. However, when it comes to properly operating irrigation equipment (or broadcast equipment) the farmer must be familiar with his/her equipment and have a good understanding of pump curves, purnping rates, basic math, and possess the willingness to keep good records. This revised agronomic plan is notintended to be a comprehensive irrigation or crop production teaching manual. The engineer must assume the farmer can take the presented information and apply it to his or her farm. Irrigation Equipment Operation Each time the traveling gun is set up it will need to be adjusted according to the desired delivery. It is beyond the scope and purpose of this revision to the Little River harm CAWMP to predict all pumping rates and traveler retrieval rate combinations to achieve the desired application but Exhibits 25 and 27 go into some detail about such matters. The engineer must however rely on the farmer's record keeping ability to accurately track gallons pumped and nutrient amounts delivered. Adjustments can also be made in engine speeds to increase or lower irrigation rates but use caution since this will also change application coverage. The farmer will find it most convenient to adjust gun cart retrieval speed when changing application volumes. Cart speed will not change the effective irrigation coverage or nozzle gpm. Please note that more water will be applied at the bottom of hills than at the tops. This will be mainly due to the higher nozzle pressures at lower elevations. The .0200 rules say that the waste can not be over -applied and there can not be run-off. Therefore the farmer may find it more convenient to set applications to be correct at low points and thereby apply less on hill tops as the cart is being retrieved. Otherwise the farmer will need to adjust the delivery rate throughout the pull on hills. Averages can also be used if over applications do not occur in low areas. The irrigation operator shall keep records on equipment repairs, maintenance, and irrigation calibrations. Irrigation calibration shall be done at least one time per year but twice per year would be better. Information on irrigation calibration can be seen as Exhibit 25. The farmer should consult with his or her irrigation dealer to obtain more information on calibration or contact the engineer for some on-site help. For smooth irrigation, the operator will need to predetermined gun cart paths and travel lanes, especially in recently cleared or uneven fields. This will be most important between hills and where hills would tilt the gun cart to the side. A tilted gun cart is more easily turned over and will also alter the effective coverage of the spray. If needed to smooth out cart paths, remove all stumps and large rocks, and place soil in gullies and valleys. Wastewater shall not be allowed to run off any field at any time. Application rates should be as low as needed to avoid surface run-off or water ponding. When using traveling guns the instantaneous application rate is often above continuous application rates, however the duration is minimal so run-off should not occur. Always use extreme caution if irrigating soon after rain events or in cool weather. Application volumes of 0.75 inches or less per irrigation event are recommended by the engineer, but hot dry weather may allow for slightly more than 0.75 inches per event, Strong slopes will cause irrigation volumes to be less or require pull rates to be fast. If irrigation selections are causing run-off, the operator should change nozzles, increase travel speed, reduce application or pump rates, etc. Changing gun cart speed is probably the easiest adjustment, but it will not change the application rate. 63 1XITI .F. RIVER CAWN1P „• REIVISEM JUNK, 2003 + This table was obtained from information given in a NCSU training class on irrigation. It appears to have originated from David D. Davis and Associates. -++ Slowly increase flow rates. Use caution to fill pipes according to this table every time the mainline has drained down by 10 percent of its volume capacity, Broadcast Equipment Operation The principal behind effective broadcasting of animal waste is much the same as with irrigation. The operator wants to put the waste out at a controlled rate so as to benefit the crop but minimize any chance for environmental damage. Therefore the operator should observe the same safety precautions against excess applications as was mentioned above for irrigation. For ease in record keeping, the operator will need to predetermined general travel lanes, paths, or field sections that are routinely covered. This should be easy to establish after pulling the spreader through a given field one or two times. If needed, cut down a few trees, smooth out travel paths, remove all stumps and large rocks, and place soil in pot holes or dips in the field. Try to keep your travel paths as uniform and straight as possible. Animal manure shall not be allowed to discharge off of any field at any time. Application rates should be as low as needed to avoid manure piling or surface build-up. Strong slopes will encourage manure run-off when it rains so apply carefully in these areas. The farmer should avoid applying heavy amounts of animal waste in low areas in the fields or spots which tend to stay wet. Keep good vegetative buffers between application areas and the creek. Minimize manure applications in stormwater ditches or in grass water ways, and near down-slope grass buffers. All waste shall be applied inside buffers. Buffers can be seen in Exhibit 4. Little River Farm will be broadcasting animal waste with their own equipment and personnel. This person(s) must be familiar with all aspects of this plan, including but not limited to the rules for the land application of animal waste, field buffers, the broadcasting equipment, recent soils analysis, nitrogen removal potential, crop conditions, etc, All activities must be recorded and kept on file at the farm office. Exhibit 26 shows how to calibrate liquid broadcasting equipment. Typically, several adjustments are available on a liquid manure spreader which aids in controlling manure application rates. Often, pull speed (i.e, travel speed) is one of the easier adjustments for the operator to make in order to apply more or less manure per acre, On some spreaders there are valve controls, pressure controls, and spray direction controls. The operator should record each load of manure hauled. This would include the date, which field received the waste, volume of manure per load, where applied on the field, how many square feet or acres were covered, etc. The operator should know how much a fall load contains and accurately judge how much is in each tanker load hauled (e.g. 213 full, 80 % full, etc.). Broadcast spreading often occurs -following the contours of the field perimeter, so the operator can continue to spread without stopping the tractor or truck. This makes for a circular, oval, or rectangular pattern of application. If the fields are relatively rectangular, the operator may wish to keep the application patterns as parallel as possible to aid in keeping track of where nutrients have been applied. The operator should put up markers at the beginning and end of each section of field where waste has been applied in order to avoid over -application or under -application. If the application paths are dark from the waste, this may in and of itself serve to mark the coverage area that day, but this will not be L[TfIJ; RIVER CAWMP UVISI D JtrW-,, 2003 sufficient for the long term. Knowing approximate application rates before getting to the field will be very helpful for the operator in calculating the rate of waste application. Sharp corners, wet areas, buffers from ditches, roads, etc. in a field will not be fertilized by the operator. Do not count these areas if they do not receive waste. Stop and make adjustments to the application rate as needed. Since all of the fields scheduled to receive waste are somewhat hilly, adjusting application rates for hills and valleys may be needed. IMPORTANT: Theoperator should make a sketch of or somehow accurately record each_dns application so a record exists of 'ust where applications occur. As a minimum, every day's worth of spreading should be documented. This is especially important if the operator is going to apply the waste over an extended time period. The land application of animal waste requires the operator to pay particular attention to weather forecasts. Dry weather may allow increased waste application amounts and frequencies but caution must always be used to prevent a discharge to the creeks. if sludge is broadcast onto conventionally tilled bare soil, it should be soil incorporated within 48 hours of application. It is difficult if not impossible to predict in this document all combinations of travel speeds, application rates, crop conditions, P.A.N. concentrations, rainfall, etc. The engineer must however rely on the operator's record keeping ability to accurately track quantity of manure applied and nutrient amounts delivered. if a contract applicator is to be employed make sure they know what you will need from them in terms of records, times, fields, etc. CONTROL PROGRAMS FOR LITTLE RIVER FARM Odor Control And Liquid Waste Management (apply as needed) Note: Much of this document's text and exhibits are directly or indirectly related to odor control. Likewise, common sense plays a very important part of any odor control program. The below list of items is not intended to be all inclusive. An odor control checklist is shown as Exhibit 17 . I . Use common sense and constant observations to prevent pond upsets or overflows. 2. All waste types shall be tested to determine their nutrient content prior to land applications. This shall be done within 60 days of the start of a waste application event. Send effluent and sludge samples to the N. C. Department of Agriculture, Plant, Waste, and Tissue Lab, 4300 Reedy Creek Road, Raleigh, N.C. 27607, phone (919) 733-2655, Plant or crop tissue samples can also be sent for regular analysis. Contact the local Cooperative Extension Service for additional details and phone numbers. Keep in mind that slurry or solids applications may alter routine liquid application rates so do not confuse solids and slurry applications with liquid effluent. 3. Keep grasses and vegetation out of the waste storage ponds and lagoons. Animal health consumables, rubber gloves, plastic bags, and trash tend to accumulate in lagoons and ponds and should be cleaned out regularly. Keep it neat! 4. Stored water levels should be lowered before the on -set of wet weather seasons and in accordance with on-farm crop needs. Leave plenty of room for heavy rainfalls or long wet seasons. Review freeboard requirements and keep enough freeboard for the appropriate storm surges. 67 I.ITTI-E RIVFR CAWMP 10"VISN) JUNF, , 2003 5. Regularly inspect all earthen dams and embankments for settling or bulges, side slope stability, rodent damage, jug holes or pock marks, erosion scars, wave action damage, weeping, etc. Weeds should be mown at least one time per year and two times per year in heavy growth years so the operator can see problems before they get serious. Do not allow bush or woody vegetation to grow on earthen dikes. 6. Do not drive vehicles across emergency spillways. Keep the spillway clear of limbs, tall plant growth, logs, floating debris, sedimentation, etc. Watch for erosion and settling. 7. Animal grazing on dams and embankments can cause problems and is not allowed. 8. Inspect all dams, earthen embankments, and emergency spillways at least two times per year or after every significant storm event. The owner/operator shall keep a written record on all inspections, maintenance and repairs done on the lagoon and or dam. 9. Always maintain freeboards in ponds and lagoons, Allow more freeboard if irrigation pumps are not readily available for this pond. 10. Try to avoid large rapid liquid level reductions inside the pond. Always observe the inside dam sides for possible liner sloughing during rapid liquid draw -downs. Repair damaged lagoon liners immediately. Try to keep draw -down no more than 12 inches in 24 hours. 11. Emergency spillways should be kept clear of trash and debris. A good grass cover should be maintained at and down slope of emergency spillways. 12. Avoid unnecessary agitation of the pond when not irrigating. This will help control odors. Take measures to allow water to flow into the pond in a gentle fashion instead of splashing or cascading. Inlet piping should be placed below water surface as long as the water inside the houses will drain out fully. Extreme.care should be used when filling the lagoon so as to avoid eroding a scar into the side of the lagoon and exposing undesirable soils. Use temporary flexible drainage pipe if necessary to transfer waste to the liquid surface. Flexible pipe can be left in lagoon. 13, The terminal end of inlet piping should extend just under the water surface. However, if manure is scraped or is thick, the inflow pipe may be mounted above the water level, If the pipe outlets are under water and the pipes are air tight the pipes should be equipped with vapor traps and vents to prevent gasses from moving back toward the confinement houses. Clean out ports should also be provided for each set of pipes. USE EXTREME CAUTION WHEN INSTALLING PIPES ACROSS FILL MATERIAL SUCH AS A DAM. CONSULT THE ENGINEER OR NRCS BEFORE DIGGING. 14. Irrigation pump intakes should be no more than 18 inches below the liquid surfaces of lagoons or ponds. 15. Take extreme care to select optimum conditions for spray irrigation of wastewater and sludge removal events. Careful planing will help minimize odors. Irrigate wastewater in dry warm weather if possible, preferably before 12 noon. Avoid weekend and holiday irrigation unless absolutely necessary. Try to irrigate when wind is not blowing toward neighbors. 16. New products are being developed to help minimize odors from animal operations. The owner/operator may utilize such products but these should only be done according to manufacture's recommendations and with caution. Many of these products do not reduce odors and are a waste of money. Rapid additions of enzymes or chemicals could cause microbial upsets. 17. Keep trash, dead animals, and spilled feed cleaned up and properly disposed. Regularly haul off dead animal carcasses or seek other accepted carcass disposal methods. E.,rrrE.r, RIVE.K CAWPOP REVISI;I) JI IN}S • 2003 18. In North Carolina prevailing winds blow from the southwest toward the northeast, however they can blow from any direction at any time (see Table 40), Plant or maintain trees on the west and southwest side of the farm to act as a wind break. Plant. trees between irrigation fields and neighbors or public highways. Avoid spraying on windy days or when the wind is blowing toward nearby neighbors. 19. Keep at least 12 inches of air space between the bottom of concrete slats and under floor waste accumulations. 20. Sludge applications onto bare soil should be soil incorporated within 48 hours of application to help control odors. TABLE 40 PREVAILING WIND DIRFCTIONS IN NORTH CAROLINA BY SEASON SEASON MEAN RESULTANT SURFACE WIND DIRECTION Mid Spring Aril south-west blowing to the north-east Mid Summer Jul south-south-west blowing to the north-north-east Mid Autumn October north-north-east blowing to the south-south-west Mid Winter Janua west blowing to the east Average for Year south-west blowing t the north-east * Source of this table is Climatography of the United States Series 82, Decennial Census of the United States Climate, -- Summary of Hourly Ob' ervations, 1951-60 (Table B). Odor Control And Air Quality Regulations The NC Division of Air Quality (DAQ) has rules for odor control at animal operations. These rules are under the Air Quality Rules 213, Section A 800 - Control Of Odors. Most of these rules are mentioned in the above section but are being listed herein for emphasis_ A few of the more important considerations associated with air quality rules are listed below for the farmer's information, The carcasses of dead animals shall be properly stored at all times and disposed of within 24 hours of discovery. Disposal processes shall comply with the State Veterinarian guidelines under G.S. 106-403. • Spray irrigation activities of wastewater can not be allowed to drift beyond the farm boundary except for the purposes of maintaining a safe lagoon freeboard. This would be an emergency situation. Farmers must contact the Division of Water Quality (DWQ) and the Division of Air Quality (DAQ) in emergency situations and before irrigating effluent as a result of weather extremes. • Animal wastewater application spray system intakes shall be located near the liquid surface of the animal wastewater lagoon. Locate intakes no more than 18 inches below the surface. • Ventilation fans shall be maintained according to the manufacturer's specifications. • Animal feed storage containers located outside of animal containment buildings shall be covered except when necessary to remove or add feed. This does not apply to the storage of silage or hay or to commodity boxes with roofs. WE Lrl"rLP,1ZIVIIZ CAWMI, REVISFJ) JUN!„ 2003 • Animal wastewater flush tanks may be covered with a device that is designed for ready access to prevent overflow or shall have installed a fill pipe that extends below the surface of the tank's wastewater. This is a recommendation by the engineer and not a DAQ rule. • The discharge point of the flush water discharge pipe shall extend to a point at or below the surface of the animal wastewater lagoon. This is a recommendation by the engineer and not a DAQ rule. Insect Control (apply as needed) Insect control is an important aspect of the day to day operation of a livestock facility and assists the farmer in being a "good neighbor". Below is a list to consider as part of the insect control program. Also refer to the existing insect control check list attached as Exhibit 18. 1. The farmer shall at all times strive to keep weeds and tall grass from growing uncontrolled around the waste pond, Good weed control will help minimize insect problems. 2. Dispose of all organic materials and trash in containers or dumpsters. 3. Keep dead animals picked up, placed in carcass disposal containers, and hauled off-site, In warm months have the dead animals removed from the farm every day. 4. Keep all grass mown, especially around houses and lagoons. 5. Keep all spilled feed and piles of grain cleaned up. 6. Follow crop stalk and root destruction programs where applicable. Follow all BMP's for crop production. 7. Small pools of water can develop around a farm due to equipment traffic, etc. Keep these depressions filled so water does not stand for long periods. A "dry" and manicured farm discourages insect breeding. 8. The farmer should consult with the local Cooperative Extension Service to discuss an integrated pest management program. Incorporate the use of pesticides and herbicides as needed for insect control. 9, Employ good housekeeping! 10. Manure tends to pack into the corners of pits and channels and can cause excessive odors and insects. Regularly inspect pits, sump areas, pit walls, etc. for caked manure. Use a high pressure hose to wash out caked manure areas. 11. Remove crusted solids from lagoons, pits, and channels (as is practical). 12. Fly traps which lure flies to them with an attractant will help reduce fly populations if enough of them are used around a farm, especially if the animal waste is not allowed to sit undisturbed in corners of pits or in hard to reach places. Hang such traps where they will not be damaged by the animals or by machinery and where they can be maintained. Make sure all manure buildup is disturbed every 7 days to break the fly breeding cycle. For dairies, check with health inspectors about fly traps. Mortality Management The manager at Little River Farm uses steel containers or dumpsters to house dead animals until picked up by a rendering company (Enterprise Rendering Company, 28821 Bethlehem Church Road, Oakboro, N.C. 28129 Ph. # (704) 485-3018. This is their method of mortality management. Make sure all dead animals are placed within this container immediately upon removal from the confinement housing, 70 !•• 'Mf t - .: :1, . r �. f�,, r. ` •ri :.°.,,=/7,�•. fj . .".!'7.1 f•7 :"V.r�r `• ; .f,e ,^y - , ',`�.�tiY'•r sf LyrV .�',�i`A ti�,• ji'"f�.�;Y'+�''t•�� •' ��'�y'•-r�'��i'�'�7��;.,�;{�'��rrl. ii'�,e S*; 'h `oFi ' ''i +. 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AL l � ireAY arS DISONS --REEK RIVERSIDE FARM LAGOONS AY ... ......... . aNow, . ............ '4's . . . . . . . . . . . w #1 v E.RS %Rump . . . . . . . . . . . . . . . . . . 52 f % w T • TREES' . .• . . .. E2: (.W' #3 #4 CONFINEMENT F6 HOUSES THS Fna-D IS '-.-bL'D ROCK' DAMS REBERVM FOR TFE EFF LLENT . . . . . . . FROM RMERSIDE FARM ENTRANCE LITTLE RIVER FARM CO*-NEMENT HOUSES CARCASS DIE CONTAINER . . . . . . . . . . . . . . . ... Fffiti IR FTU) fM 4 LITTLE RP . . . . ... . . . . . . ... . . . . . . . . . . . . . . . . . . 4 IRRIGATION . . . . . . . . . Elev. - 80 f . . . . . . . . . . . A,& SrBROAXA .WAGE DITCH- NOT I ON USGS QUAD FS Elev. = 82 FL Elev..= e7 'ft. N SHOWN IS Bev. 96 Ft_ F:IEt�.D- F'S F2 . .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Elev, d.96 FL % . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TREES FIELD f=7 5RDADCAUr . . . . . . . . . . F3 PROPERTY- 4.. 1-........... .. . . .............. BOUNDARY . . . . . . . . . . . . . . ............. ............. F4 . . . . . . . . . . . . . A. lot DISONS SR -9 1543 CREEK SUGGESTED BUFFER FROM HIGHWAY AT 100 FEET o 400 E300 SCALE IN FEET A 10 �0� W A rF�Q oli�57 "� N.G. Purvis Farms Little River Farm 2304 Spies Road Robbins NC 27325 Dear N.G. Purvis Farms: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources October 1, 2004 Alan W. Klimek, P. E., Director Division of Water Quality RECEIVED OCT 15 2004 DENR - FAYETiEM1LLE REGIONAL OFRCE Subject: Certificate of Coverage No. AWS620006 Little River Farm Swine Waste Collection, Treatment, Storage and Application System Montgomery County On June 11, 2004, the North Carolina Division of Water Quality (Division) issued a revised State General Permit for swine facilities. The General Permit was issued in accordance with the directive of Senate Bill 733 (Session Law 2003-28). In accordance with your application received on March 6, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to N.G. Purvis Farms, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG 100000. The issuance of this COC supercedes and terminates your previous COC Number AWS620006 which expires October 1, 2004. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Little River Farm, located in Montgomery County, with an animal capacity of no greater than an annual average of 8700 Wean to Feeder swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Since this is a revised State General Permit, it contains new requirements in addition to most of the conditions contained in the previous State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please 12ay careful ,attention to the record keening and monitoring conditions in this permit. Aquifer Protection Section —Animal Feeding Operations Unit 1636 Mail Service Center, Raleigh, North Carolina 27699-1638 One NorffiCarolina Phone; 919-733-32211 FAX: 919-71M588! Internet: h2o.enr.state.nc,us ��tr��+jr/`'/ An Equal Opportunity/Affirmative Action Employer - 50% Recycledl10% Post Consumer Paper L i LI,L �/ If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H ,0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Duane Leith at (919) 715-6186. Sincerely, v for Alan W. Klimek, P.E. Enclosures (General Permit AWG 100000) cc: (Certificate of Coverage only for all cc's) Fayetteville Regional Office, Aquifer Protection Section Montgomery County Health Department Montgomery County Soil and Water Conservation District Permit File AWS620006 APS Central Files Michael F. Easley, Governor p William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E., Director Division of Water Quality y jet t"" {3 t � _• � .- .. .�, August 8, 2003 N.G. Purvis Farms flit/ 200 { Little River Farm .' ! 2504 Spies Road _ f Robbins NC 27325 '`'''' r Attn: Anthony Moore Subject: Certificate of Coverage No. AWS620006 Little River Farm Swine Waste Collection, Treatment, Storage and Application System Montgomery County Dear Mr. Moore: In accordance with your request to modify operation type and animal numbers received on July 9, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to N.G. Purvis Farms, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. The issuance of this COC supersedes and terminates your previous COC Number AWS620006 dated May 1, 2003. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Little River Farm, located in Montgomery County, with an animal capacity of no greater than an annual average of 8,700 Wean to Feeder swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until October 1, 2004. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Customer Service Center An Equal Opportunity Action Employer Internet httpa/h2o.enr.state.ne.us/ndpu Telephone (919) 733-5083 Fax (919)715-6048 Telephone 1.877-623-6748 50% recycled/10% post -consumer paper Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office, The Regional Office Water Quality Staff may be reached at 910-486-1541. If you need additional information concerning this COC or the General Permit, please contact Michelle McKay at (919) 733-5083 ext. 544. Sincerely, for Alan W. Klimek, P.E. Enclosures (General Permit AWG100000) cc: (Certificate of Coverage only for all cc's) Fayetteville-Regional=Office, Water--Quality-Section Montgomery County Health Department Montgomery County Soil and Water Conservation District Permit File AWS620006 NDPU Files REVISED SWINE WASTE UTILIZATION AND IRRIGATION PLAN FOR LITTLE RIVER FARM MONTGOMERY COUNTY, N.C. FACILITY I.D. # 62-006 Prepared for: N, G. Purvis Farms, Inc. c/o Melvin Purvis 2504 Spies Road Robbins, N.C. 27325-7213 Phone (910) 948-2297 PIans Prepared By: Larry F. Graham, P.E. Environmental Engineering Services P.O. Box 426 Aberdeen, N.C. 28315 Phone (910) 944-1648 Fax: (910) 944-1652 Copy Submitted to: NCDENR - DWQ c/o Sue Homewood 1617 Mail Service Center Raleigh, NC 27699-1617 Phone: (919) 733-5083- Ext. 502 Copy Submitted to: NRCS Darryl Harrington - District Conservationist 227-D North Main Street Troy, N.C. 27371 Phone: (910) 572-2700 Original Plan Completion Date: November 7, 1995 Revision One Completion Date: December 29, 1997 Latest Revision Date: February 2, 2000 Specification and Review By: urrrri, CA.RO'�'---- oQ�o�ESsTa�,�'�,. • SEAL s �'• 11602 i ..�r'pp�� .� G � N p•1 G4P ��� Larry F. Graham, P.E. N Registration Number 11602 'l v Date of Review: d .`. (Ccs `� �. ���' • - • Oy�, .�rqU � \i � \✓/�+•f r f da:LM1 - ` • r .11✓✓/ nn Nil W. I Approximate Property Location 77 �:1 . , 111\ I/ _-.. `�?�:r ,,:'- � � •�+y ' . a ti;t: ' "� � ��-,�:,.' r n� _ j��1 - S„`nn_ �nn:il � %. 14-00111 10 LWO - OMAN Wr �. �oll NX •259. J ` D�'.�� j 1 19 ��l'1 S 1J � �,v�. .. r/�� �V �• / (�f.� -V ,� 11 Il-'• ' • r � I.�� J o 1511 MOUNT GILEAD EAST QUADRANGLE Lti NORTH CAROLINA 7.5 MINUTE SERIES (TOPOGRAPHIC? x SCALE 1:24000 0 1 MILE` I }1 1 V., 1000 0 1000 2000 3000 4000 5000 GODD 1000 FEET L KILOMETER � II CONTOUR INTERVAL 10 FEET 1'i NATIONAL GEODETIC VERTICAL DATUM OF 1929 ',I` fi4O scale In -Fe -0, 0 400 7j "Al Exhibit Aerial *NNW* 1 4 tic Little ',I` fi4O scale In -Fe -0, 0 400 7j "Al Exhibit Aerial 3 Photograph For The Little River And Riverside Farms - Montgomery County we= t"A O I 91 Nlit V -V - ao — mem" v 6 kjma Nl ffiv 0 W' sy M! wliff� Exhibit 17 Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Farmstead • Swine production Vegetative or wooded buffers 0" Recommended best management practices Good judgment and common sense Animal body • Dirty manure -covered Dry floors surfaces animals Floor surfaces Wet manure -covered floors Ef Slotted floors 03""'Waterers located over slotted floors ❑ Feeders at high end of solid floors Scrape manure buildup from floors dUnderfloor ventilation for drying Manure collection • Urine Tr Frequent manure removal by flush, pit recharge, pits • Partial microbial or scrape decomposition ❑ Underfloor ventilation 4006fleV 019.y Ventilation exhaust • Volatile gases Fan maintenance fans • Dust CP( Efficient air movement indoor surfaces Dust M' Washdown between groups of animals l' Feed additives 4 T m 1 ct. ❑ Feeder covers Or Feed delivery downspout extenders to feeder covers — do 6C4S0—S Flush tanks • Agitation of recycled lagoon ❑ Flush tank covers liquid while tanks are filling ❑ Extend fill lines to near bottom of tanks with anti -siphon vents — P/"; fzs & i "Y Fel T`�,d 'caw - - "":..-s. '� » .''y,�f3 {c+n+r.-'xK, -n J^�.� •F'}" !^sus, r: x'l.'- �. s-r� j. -�,_ R .x....77,-T.r.�- it ,rr_ -� y7S.Y` ?:'' �.'-�" �'',�.."s-_ A�.'�!' r- s-, ,s,_ r',� ,.-i�•�"' ,"-:,i:^:�.. ,�"'E-w--*�----«--;r�'S'�""r�;� � ��: �-�'�}� }}A.i. sX. -",!?'-=y� �❑ 1��, .. „' +`tt ..=''._�0.3 �T.��.. � .s- ,y.- _--f-�✓� ,��.'$-• ?'. _�tY.. 7-' .. _ _ - -_ - .. .. it= q - P '� ,. - .. Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Storage tank or • Partial microbial fB"'Bottom or midlevel loading - Gr 6,zoiv basin surface decomposition Cl Tank covers • Mixing while filling 0" Basin surface mats of solids • Agitation when emptying 0 proven biological additives or oxidants Settling basin • Partial microbial 0'- Extend drainpipe outlets underneath liquid level surface decomposition 0 Remove settled solids regularly • Mixing while filling • Agitation when emptying Manure, slurry, or • Agitation when spreading 0 Soil injection of slurry/sludges sludge spreader • Volatile gas emissions [Wash residual manure from spreader after use outlets 13 Proven biological, additives or oxidants Uncovered manure, • Volatile gas emissions while O Soil injection of slurry/sludges slurry, or sludge on drying 0 Soil incorporation within 48 hours field surfaces 0Spread in thin uniform layers for rapid drying 0 Proven biological additives or oxidants Dead animals • Carcass decomposition Proper disposition of carcasses Dead animal • Carcass decomposition 0. Complete covering of carcasses in burial pits /M disposal pits 0 Proper location/construction of disposal pits Incinerators • Incomplete combustion O Secondary stack burners a4 Standing water • Improper drainage Grade and landscape such that water drains away around facilities . Microbial decomposition of from facilities organic matter Swine Farm Waste Management Odor Control Checklist End Exhibit 17 V s Source Cause BMPs to Minimize Odor Site Specific Practices Flush alleys • Agitation during wastewater Underfloor flush with underfloor ventilation conveyance Pit recharge points • Agitation of recycled lagoon 0 Extend recharge lines to near bottom of pits with liquid while pits are filling anti -siphon vents Lift stations Agitation during sump tank O Sump tank covers filling and drawdown Outside drain • Agitation during wastewater Box covers collection or conveyance junction boxes End of drainpipes ! Agitation during wastewater LAY Extend discharge point of pipes underneath at lagoon conveyance lagoon liquid level Lagoon surfaces * Volatile gas emissions Pf Proper lagoon liquid capacity • BioIogical mixing 03" Correct lagoon startup procedures • Agitation d Minimum surface area -to -volume ratio Minimum agitation when pumping 0 Mechanical aeration ( Do ^c -k- u Sc- f�Oia !'I 0 Proven biological additives Irrigation sprinkler • High pressure agitation TF Irrigate on dry days with little or no wind nozzles . Wind drift Q Minimum recommended operating pressure Pump intake near lagoon liquid surface E( Pump from second -stage lagoon .. Y w"nom .. ,�. t: - F t y, - ''.Y�, rte- .r�...�;',•F '{'t� :.. ;"°.. �: 5' .; 'f'� '�.kG:. �es'�A`-.t 4 j'zc.., R" YhTH' .+ cr-ca • _ - Exh�bt'18 - i ti Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Liquid Systems Flush gutters • Accumulation of solids Gf Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed Remove bridging of accumulated solids at discharge Lagoons and pits • Crusted solids Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than b to 8 inches over more than,30 percent of surface Excessive vegetative • Decaying vegetation [Maintain vegetative control along banks of growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter: Dry Systems Feeders • Feed spillage Design, operate, and maintain feed systems 1 (e.g., bunkers and troughs) to minimize the - accumulation of decaying wastage 9( Clean up spillage on a routine basis (e.g., 7- to 10 - day interval during summer; 15- to 30 -day interval during winter)` 4 lid 7... ii Insect Control Checklist for Animal Operations End Exhibit 18 ,,, ti Source Cause BMPs. to Control Insects Site Specific Practices Feed storage Accumulations of feed Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin' for brewer's grain and similar high moisture grain products) QZ Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed Animal holding • Accumulations of animal ❑ Eliminate low areas that trap moisture along fences ti �,+��a45 , t tl �1au5„4c� areas wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal 3' Maintain fence rows and filter strips around animal 14ep gross t.�owyt, holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed) Dry manure Accumulations of animal ❑ Remove spillage on a routine basis (e.g., handling systems wastes 7- to 10 -day interval during summer; 15- to 30 -day interval during winter) where manure is loaded for land application or disposal O Provide for adequate drainage around manure stockpiles 0 Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed For more information contact: Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. v Cllj/ �'T �• EE Ahs. �d o �T O �y v?) 1 °�h .`y State of North Carolina Department of Environmer " and Natural Resources CENED Division of Water Quality JUL 2 4 2000 James B. Hunt, Jr., Governor F^fr- TEVILE Wayne McDevitt, Secretary FEC. OFFICE Kerr T. Stevens, Director July 23, 1999 N.G. Purvis Farms Little River Farm 2504 Spies Rd Robbins NC 27325 Attn: Anthony Moore ik"_ - T_r IT NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT ANI? NATURAL RESOURCES Subject: Application No. AWS620006 Additional Information Request Little River Farm Animal Waste Operation Montgomery County Dear Anthony Moore: The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address the following by August 22, 1999: 1. The Waste Utilization Plan (WUP) for the Little River Farm includes maintaining the lagoon on the Riverside Farm. Since the Riverside Farm is currently in court proceedings, we will be unable to permit the Little River Farm unless it is documented in the WUP that the Little River Farm is a completely separate facility. Be sure to comment on what has been done to prevent the transfer waste from lagoons at the Little River Farm to, or from, lagoons at Riverside Farm. Also, please list out all possible application fields at both sites and document for each field whether waste can currently be applied from the Riverside Farm, the Little River Farm, or both. 2. In the WUP it is noted that "Due to the closing of Riverside Farm, Little River has been changed from a farrow to wean operation to a farrow to feeder operation. This change has resulted in a slight increase in the animal steady state live weight." Depending on the date of expansion, a permit may have been required prior to construction of an expansion. Please submit dates of when design of the expansion was completed, when construction of the expansion ended, and when the increase in steady state live weight occurred. Please note that all WUP revisions must be signed and dated by both the owner and the technical specialist. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter, must be submitted on or before August 22, 1999 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. 1617 Mail Service Center, Raleigh NC 27699-1617 Telephone 919-733-5083 FAX 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Application No. 62-0006 Anthony Moore Page 2 Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 502. Sincerely, VU- S Sue Homewood Environmental Engineer Non -Discharge Permitting Unit cc: Larry Graham, Environmental Engineering Services Fayetteville Regional Office, Water Quality Permit File Facility Number: 62 - 6 Facility Name: Little River Farm 4. APPLICANT'S CERTIFICATION: M (Land Owner's name listed in question 1.2), attest that this application for ,�i tf/C^ Kl ;t,-zz �G�i'/h _ (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my. knowledge. 1 understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to Die as incomplete. Signature 7 Date��r_ S. MI ANAGER'SRTIFICATION: (complete only if different from the Land Owner) 11 (Manager's name listed in question 1.6), attest that this application for _ ,�:,'�- /'✓«�� (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to tlic best of niy knowledge, I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package wWlZretumed as iricea3plete. Si2natu .r�� �_ �V� Date 14-63 THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFOR-MATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 �Ut 2 4 2000 REG".� i 1 j � Qri�icV/Le RECEIVED WATER QUALITY SECTION JAN 2 01999 NmDiacharge permitting FOR�tii: AWO-G-E 5123198 Page 3 of 4 62-6 NCDENR ENVIRONMENTAL ENGINEERING SERVICES Water - WastewaterNtt"OVEDJ gricultural - Industrial - Civil J U!_ 2 4 2000 Division Of Water Quality - Raleigh Regional Office FAYE17EVILLE P.Q. Box 29535 DREG. OFFICE Raleigh, N.C. 27626 Attn: Sue Homewood VigTp'p CEIVED April 2�FCTjp�V APP 2 61999 Non.a"t.r PBtfiitii ng Re: Reply letter and information related to the revised animal waste management plan for Little River Farm, State Road # 1543, Montgomery County. Facility I.D. # AWS 620006. Owners are N.G. Purvis Farms, Inc. Dear Ms. Homewood, This letter is a reply to your March 29, 1999 letter about the above referenced farm and its associated waste utilization plan. I am sending you this letter to you through Mr. Anthony Moore, the environmental manager with N.G. Purvis Farms, Inc. He plans to personally answer a portion of your letter and will include my letter with his comments. This way all of the information will be in one envelope for your review. Question I - Answer: The Animal Waste Management Plan Certification form for the above referenced farm lagoon retrofit was signed by myself on 10-30-9$. Per the instructions of DWQ, I sent one copy to NCDENR-DWQ, one copy to the Montgomery County NRCS, and one copy to N.G. Purvis Farms. Since it would appear your own office has not telling you they have this certification, I am enclosing another copy of the certification and its accompanying letter for your records. Question 2 Answer: Mr. Anthony Moore will answer this question. Question 3 Answer: Over the last two or three years DWQ has become more conservative with their demands on "by -the -book" guidelines for Certified Animal Waste Management Plans (CAWMPs). However they are focusing on the values used by NRCS standards and refusing to look at factual on- farm conditions. Please keep in mind, book values for crop production, lagoon effluent nutrient content, etc. do not necessarily make a plan correct. It only gets a farmer in the ball park of correct waste management. The original or first CAWMP is only a guideline to follow in the absence of on- farm data. Once the plan is implemented the provable on-farm data must to be factored into the plan to see if the original guidelines are working. I fully agree that one single year of crop data, or two lagoon eluent samples are not sufficient to completely alter a CAWMP, but even this much data should be considered when the farmer is making plans for the next year. Therefore I aril not advocating disregarding book values, but neither am I for sticking to book values and ignoring the year to year conditions on the farm. The latest Little River Farm CAWMP was revised on December 29, 1997. As you know, many requirements for CAWMP development have changed since 1997. P.O. BOX 426, ABERDEEN, N.C. 28315 • PHONE (910) 944-1648 a FAX (910) 944-1652 f The more recent CAWMPs Environmental Engineering Services (EES) has produced are growing in detail to better reflect these regulatory changes. Most EES developed CAWMPs now more or less follow the "Realistic Yield Expectations by Soil and Crop" table taken from the NCSU/NCCES Nutrient Management Manual - Reference Section, even though I disagree with many of these values. For your information this table was given out to technical specialists in October of 1998. Detailed information on R.Y.E. by crop type and soil type was difficult to obtain in 1997, and to some degree still remains vague in 1999. All things considered, the Little River CAWMP was and is an excellent package for the time in which it was developed. I continue to see NRCS plans that are not nearly as detailed as this plan, so I feel I must stand behind the plan as it is written and not revise it at this time. Please find below data to support letting Little River Farm continue to use their existing CAWMP. I think from this data and my comments you will see the real value of year to year data review in comparison to a "fixed book value". TABLE 1 Recent Cron Yields At Little River Farm (all fields are Badin-Tatum Comnlea soils) CROP ACTUAL ACTUAL ACTUAL POTENTIAL POTENTIAL POTENTIAL TYPE YIELDS YIELDS YIELDS P.A.N. P.A.N. P.A.N. IN 1996 IN 1997 IN 1998 REMOVAL REMOVAL REMOVAL BASED ON 1996 BASED ON 1997 BASED ON 1998 YIELDS YIELDS YIELDS tons tong tons ounds(Rounds) (pounds) W.WHEAT 70.6 # 101.7 72.25 3,177 4,577 3,251 AND FESCUE PEARL 130 107.2 100.38 5,850 4,824 4,517 MILLET AND FESCUE TOTALS 9,027 9,401 ++ 7,768+ # = A new stand of fescue grass was planted in 1996 so yields were down. + = Lagoon retrofit was going on this entire year, including filling the retrofitted lagoon. Waste was applied to the crops at a much reduced rate due to the retrofit. ++ = This data represents nitrogen contributions from both Little River Farm and Riverside Farm, Riverside Farm was closed in mid 1997, therefore the Riverside lagoon waste was decreasing in P.A.N. by fall of that year. According to the CAWMP (i.e. in 1997) 4,924 pounds of P.A.N. was expected to be land applied between Little River Farm animal waste and the residual waste from the Riverside Farm lagoon system (closed in mud 1997). The reader will note that the crop yields shown in Table 1 are less than those predicted in the CAWMP. However, the total amount of P.A.N. being removed far exceeds the total amount of P.A.N. applied. It should be emphasized that in 1998 only a percentage of the normally applied animal waste from Little River Farm was irrigated due to the retrofit work being done on the Little River lagoon system. This I believe accounts for the reduced crop yields from 1998. Using the same numbers from the CAWMP and taking out for the fact that Riverside lagoons are now more or less void of P.A.N., the estimated available P.A.N. from Little River Farm alone should be about 3,670 r4 I pounds. This is only 47.2 % of the estimated P.A.N. removal potential for the worst crop year shown in Table 1. In conclusion, going back to the 1997 CAWMP and arguing about book values is not useful or pertinent to the exiting on-farm crop yields or the actual P.A.N. removals taking place. I think Table 1 clearly states this fact. It makes no sense to argue about book value crop yields or. P.A.N. removal when there is excessive P.A.N. removal taking place . Therefore I see no reason to change any portion of the CAVVMP for Little River Farm, I hope this letter has answered questions 1 and 3 of your letter. Please call my office if I can be of additional assistance. enclosures cc: Anthony Moore (N.G. Purvis Farms) Melvin Purvis (N.G. Purvis Farms) Darryl Harrington (MRCS) 3 t. �► ENVIRONMENTAL ENGINEERING SERVICES Water - Wastewaters Sludge - Agricultural - Industrial - Civil October 30, 1998 NCDEHNR Division Of Water Quality Non -Discharge Branch - Compliance Unit =� P.O. Box 29535`--J/ Raleigh, N. C. 27626-053 5 Re: Animal waste management plans. Technical Specialist certifications for the Little River Farm Lagoon Enlargement, State Road # 1543, Montgomery County. Facility I.D. # 62-006. To Whom It May Concern, Please find enclosed one or more signed certification forms for the above referenced farm. The attached Technical Specialist forms are being sent in accordance with 15A NCAC 2H. 0200 rules and regulations for animal waste storage, treatment, and utilization on new or expanding facilities. The signed forms attached to this letter are indicated below: Section H. Certification Of Design. A) Collection, storage, treatment system ............................................. yes (signed 12-29-97) B) Land application site...................................................................... yes (signed 12-29-97) C) Run-off controls from exterior lots ................................................. yes (not applicable) D) Application and handling equipment y (signed ) E) Odor control, insect control, mortality management, and emergency action plan.. . ...............................................................yes (signed 12-29-97) F) Written notice of new or expanding swine farm .............................. not applicable Section 1I1. Certification Of Installation. A) Collection, storage, treatment installation ........................................ yes (signed 10-30-98) B) Land application site...................................................................... yes.(signed 12-29-97) C) Run-off controls from exterior lots ................................................ not applicable D) Application and handling equipment installation ............................. yes (signed 12-29-97) E) Odor control, insect control, mortality management, and emergency action plan ................................................................... yes (signed 12-29-97) 'The reader will please note the following comments about the above certification(s): General Comments Any and all attached certification forms are being signed by the Technical Specialist in an effort to comply with the requirements stated in the 15A NCAC 2H 0.200 rules for animal waste management. The Technical Specialist is stating that the plans being certified are complete to the best of his ability to comply with the intent of the rules. However the enclosed certification(s) reflect the plans being complete at the time of development and within the scope of work ordered. If plans were done at an earlier date, the plans being certified herein may not comply with recent rule changes or the most recent specification revisions published by the Natural Resources Conservation Service (MRCS), ' DWQ, legislative actions, etc. Some of the rules and standards developed for animal waste systems are not well P.O. BOX 426, ABERDEEN, N.C. 28315 • PHONE (910) 944.1648 • FAX (910) 944-1652 defined as of this certification date. In addition some of the rules and guidelines needed for such certifications are still under interpretation. The Technical Specialist has made every effort to comply with the intent of the 0.200 rules. The Technical Specialist is certifying that the above referenced farm has a certifiable plan for the system or systems being discussed,in this letter. The details of certified plans can differ between farms and can vary depending on whether the farm is existing or if the farm is new. The certification form(s) indicate that the plans being discussed should work for that farm given the on-site level of management required Js provided. No certification can be all inconclusive and be certified to contain each and every aspect of all possible outcomes associated with high intensity animal growing operations. The reader must review the plans to see what is being certified. Specific Comments 1. The Little River Farm is an existing farm and is not expanding the number of animals. There has been an existing two stage lagoon system at Little River Farm for years. The second stage of this system has been undergoing enlargement since December of 1997. The first stage lagoon has been left in place without modification in size. While the upper stage lagoon does not meet current NRCS specifications for size, test results of swine effluent treatment effectiveness of the old lagoon system points to the first stage suitability for the said purpose. 2. The newly enlarged second stage lagoon provides about 9 months of storage for excess animal waste accumulation in addition to 2 storm events. The Technical Specialist is certifying the modified waste treatment system as suitable for the farm needs. He is not certifying all physical aspects (i.e. construction correctness) of the older lagoon or their earthen dams. The enlarged lagoon construction was observed by the technical specialist and its construction documented. 3. For your information, in December of 1997 1 provided certifications for all other applicable aspects of the Animal Waste Management Plan Certification form (AWC --August 1, 1997). PART In A (Certification of Installation) was not complete until now and thus the reason for this letter. A copy of all design information and the certification forms will be or has been sent to the farm owner and the local NRCS. Should you have questions please call my office, enclosures cc: Melvin Purvis Darryl Harrington Anthony Moore III. Certification ofInstallation A) Collection. Stora�,e. Treatment Installation ,0IIu/11r1rr,l* New. expanded or retrofitted facility (SI) CARO(�'o Animal 1vaS[c storage: and treatment Structures, Such a5 but not limited to lagoons; and pot�efs' $� ���'+� in accordance with the approved.plan to meet or exceed the minimum standards and specrFicat�Dn SEAL ` = t "a 11601 z For existing facin ties without retrofits, no ceralication is 1leces Name of Technical Specialist (Please Print): Larry F. Graham, F.E. FRAac, Is�'�.�'`' Affiliation F:nvi rnnmant-a i Engi nPPri na Rtzrvi c -P -Pate Work Completed: 9_28--98 Ad Sis B) Che 6 i r 2 The cropping system is in place on all land as specified in the animal waste management plan. G Conditional Approval: all required land as specified in the plan is cleared for planting; tic cropping system as specified in the waste utilization plan has not been established and the owner has committed to establish the vegetation as specified in the plan 'by (month/day/year); the proposed cover crop is appropriate for compliance with the wasteutiiization plan. Q Also check this box if appropriate if the cropping system as specified in the plan can not be established on newly cleared land within 30 days of this certification, clic otivner has committed to establish an interim crW+t&lfsidn ontroi; ,�R04.1'':, �E 55fa� Name of Technical Specialist (Please Print): Affiliation Environmental En ineeri.n Services Date Work-Com�kfL 1d: 1'2—A-9_7 AddreSS ' 299_7Address (Age .- • hovel !fib?: j Z•) �- 44a -i r,4S Signature: % 3 AkyA Nd &' ; RA1vGIs This following sig ire block i'only to be used when the box for condih'ai9+.11&UP$,roval in III. B above has been checked. I (we) certify that I (we) have committed to establish the cropping system as specified in my (our) waste utilization plan, and if appropriate to establish the interim crop for erosion control, and will submit to DEM a verification or compiedon from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land Owner: Signature: Date: Name of Manager (if different from owner): Signature: AWC -- ;August 1, 1997 4 Date: v '! 1`R Iq Exhibit 1 Vicinity Map For Little River 0 T RUCK Montgomery County, N.C. cR ., Y �HAI2d1F MOUHIFIN' TROY rof. 2.701 Ko ��nn r��! h a •'., ,a.: '� I.o ..+F? vFR 1 EISCOE �r FOP. 1.1 1j :�il 1119 C ti j 2„'! t� .� y f I>I 1.r t U. : r2� 11 Ila �, � LIl a �� 1ALa s• ').�.. ,rrw :�.�..z'l9 j� DIHHS MIN. 1!1 ! �r�',,.:,,� .P•' .2 ^ �,�,.4 • �6 t d 1111 I� 7i. I.I ! i �' •, � 7 q ¢ Y .P i Illi •:i N AI'q ' 1111 T. .71411 O N u11 �, A r/ :: .► 'C4I.M HIR ' \� ' Jul Ua rfn 1U1 woyd0.127 Rx.F SE 1112 , ���•-A• NOR•n• ,.7 r.� .J M •):r• A\� r•`TRO�,LUWNiF "••rrr 4�� U21 7 } F!1 tat t. ^� 3I!! JIM Ni ` i h Iii UA ulp 1UL9 1111 Wad.4t x0 ,)y !l)Q 14D1 R + ,} 1111. 1!t! I91, I r SHELTER I u1, LLLOSHELTER� ' 7" � �J;,2 MOLiNlaN 111{ i'' a lat 14 +a :,y r .i v 111 . 11i]• W "11 a Y'•' 1111_ .1{. 1A v b � 2122 LUI 11[1 ra '• .. �\ � r7.ILIL F.• .�.0 ' ,Ir b .11ll 71 Of • 7pa 'l14 [t. „ 1! r 7.7 e� ✓~• 1111 ' 7 / 'r7 • f r� 111 �, ' �'\� •�, h .111!. ` , ,? 'ass w; � 1]y, ]t.I M .': 102, .. �• J ` 7 1 - , it MULtR q•./.7 OUNT~j ILEADyb4 ?MV - � `" ,•`1 r ��,,� •7 llr4 `^ 4 �'F a 7 ill 1A���ir:r) �-""�?' �' �° 7.0 ti e � �'':fA fl�icy,.xr� ! rl�� t• +-• i'I�' \l� !11A r 71 s.r?pl. rry�p„' } 6 7?';.,i” ,, r►t• .. 1.,)1. I y FIYd»'I Pa1i, r 17 • I,. {0 f,4'�Ya^•'` 1.703 } V 711 Q• �!4—._L _ •PP + .1 ` \n n 1111 i• IAS�'li TOWN CREEK •'� C' IND" MOUND � J.11U0 UtA! STATE PARK b 'e Ln 1UL HISTORIC 1481 I LnrL ljI SITE 1"I� G ro•o LI �r, {jf. 07 r° J 1141 i 111 �.•.! UJI1 fy 4 i Q r.R.T • r4 i r•! ^ 73I SCALE L (i !0 7 0 1 ) ) a AYLfi £ *4 14\P r- 1IP4 1 pi SCALE FOR ENLARGEMENTS W �f 0 N ° MONTGOMERY COUNTY a c � M NORTH CAROLINA """ .r Ilse NORTH CAROLINA DEPARTMENT OF TRANSPORTATION DIVISION OF HIGHWAYS— PLANNING AND RESEARCH BRANCH , N coonuuom W" THI U.S. DEPARTMENT Of TRANSPORTATION FEDERAL HIGHWAY ADMINISTRATION Revised April 2Q, 1999 JUSTIFICATION & DOCUMENTATION FOR MANDATORY WA DETERMINATION Facility Number 62 -(,_ Farm Name: L k,1cer' On -Site Representative: Ins pectorlRevlewer's Name: �e Date of site visit: I -L I;t Date of most recent WUP: Operation Is flagged for a wettable acre determination due to failure of Part 11 eligibility item(s) F1 F2 F3 F4 Operatlon not required to secure WA determination at this time based on exemption E1 E2 E3 E4 Operation pended for wettable acre determination based on P1 P2 P3 Annual farm PAN deficit: pounds Irrigation System(s) - circle #11.. i}ard-hose traveler; 2. center -pivot system; 3. linear -move system; 4. stationary sprinkler system w* permanent pipe; 5. stationary sprinkler system w/portable pipe; 6. stationary gun system w/permanent pipe; 7. stationary gun system w/portable pipe PART 1. WA Determination Exemptions (Eligibility failure, Part II, overrides Part I exemption.) _V E1 Adequate irrigation design, including map depicting wettable acres, is complete and signed by an I or PE. E2 Adequate D, and D)D3 irrigation operating parameter sheets, including map depicting wettable acres, is complete and signed by an I or PE. E3 Adequate D, irrigation operating parameter sheet, including map depicting wettable acres, is complete and signed by a WUP. E4 75% rule exemption as verified in Part ill. (NOTE: 75 % exemption cannot be applied to farms that fall the eligibility checklist in Part II. Complete eligibility checklist, Part II - F1 F2 F3, before completing computational table in Part ill). PART 11.75% Rule Eligibility Checklist and Documentation of WA Determination Requirements. WA Determination required because operation fails -one of the eligibility requirements listed below: F1 Lack of:acreage which -resulted in overapplication of wastewater (PAN) on -spray field(s).according to -farm's last two years -of irrigation -records. F2 Unclear, illegible, or lack of information/map. .F3 Obvious field limitations .(numerous.ditches;-failure to deductTequired-.. buffer/setback acreage; -or-25% of total acreage. identified in CAWMP. includes small,- irregularly shaped -fields -fields less than -5-.acres-for.travelers-or lessthan 2.acres-for -stationary_sprinklers). F4 WA determination required because CAWMP credits field(s)'s acreage in excess of 75% of the respective field's total acreage as noted in table in Part III. 1` Revised April 20, 1999 Facility Number Part 111. Field by Field Determination of 75% Exemption Rule for WA Determination TRACT NUMBER FIELD NUMBER' .2 TYPE OF IRRIGATION SYSTEM TOTAL ACRES CAWMP ACRES FIELD % COMMENTS' FIELD NUMBER' - hvdrant. null. zone. or point numbers may be used in Dlace of field numbers deoendina on CAWMP and type of irrigation system. If pulls, etc. cross more than one field, inspector/reviewer will have to combine fields to calculate 75% field by field determination for exemption; otherwise operation will be subject to WA determination. FIELD NUMBER - must be clearly delineated an -map. COMMENTS' - back-up fields with CAWMP acreage exceeding 75% of its total acres V.CLd having received less --than 50% of its annual PAN as documented in the farm's previous.two years' (1997 &.1998) of irrigation records, -cannot serve as the sole basis for requiring a WA Determination. ._Back-up-.fields-must.benoted in -the comment section and must be -accessible by irrigation systema Part IV. Pending WA Determinations Pi Plan lacks following. information: P2 Plan revision -may .satlsfy-75% rule. based.on_adequate-overall PAN deficit and by adjusting all field acreage tobelow 75% use -rate- - P3 Other (ie/in-process of installing new irrigation system): Operation Descrintion: Type of Swine No. of Animals 0 Wean to Feeder 0 Feeder to Finish 0 Farrow to Wean ® Farrow to Feeder 500 sows Q Farrow to Finish 0 Gilts 0 Boars Type of Poultry 0 Layer O Pullets No. of Animals Type of Cattle 0 Dairy 0 Beef No. of Animals Other Type of Livestock: Number of Animals: Acreage Available for Application: 32 +/— Required Acreage: 11-6 +/— Number of Lagoons / Storage Ponds: 2 Total Capacity; -382, 913 Cubic Feet (ft3) Are subsurface drains present on the farm: YES or NO (please circle one) If YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one) Owner / Manager Agreement I (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) understand that there mast be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25 -year, 24-hour storm and there must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. I (we) know that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DEM or a new certification (if the approved plan is changed) within 60 days of a title transfer. Name of Land Owner: N.G. Purvis Farms. In Signature: Aor Akelj! /vc. r Date: I) --) O— y % Name of Ma r(tf different fro owner): b r s signature, Date: /��aql9t7 AWC -- August 1, 1997 1 Animal Waste Management Plan Certification . (Please type or Urint all information that does,not require a SLenature) • � �}�'::! { 5- } �-� ; \Jti .}�'y �.$:•�':.t �i$T '.H 1^} Y4�`g.x s• :.yy { _ $ �' �t+�' 4�4 . -.. `}v iL, 2.5.. 1v \ - ', i 4 } -k 5 {)}iYli�ii:�:,`.i . 4 i 1 ��5.. i i{ �, �l� � J �). y � � � :. hU' :Cy� R }i�•'+• •}: 3 i � } x4'2{ _ }.i % - j�$ }{4{Y { � �$ 5 �2 l>O - k } C d;:..:yews>f.,orx or4Ez``andWg leasetrt cle<one) Ge .e al Information: r Natf of Farm: Little ai ' t 11 � 62 - 0 -� -;, Ea O (S) Name: N.G. Purvis Farms. Inc, one N( 948—,2297_ -i M a Address: 25Q4 ,ggiesgod, Robbins, N_C_ 27.125-72i * -L7t�1W 1 - Fa h Location: County Farm is located in: Montgomery County Lai de and Longitude: 35 13 10 / 79 r _2_a_ Integrator: N.G. Purvis Farms. Inc. attach a copy of a county road map with location identified and describe below (Be specific: road names, directions, milepost, etc.): _ See attached map. Operation Descrintion: Type of Swine No. of Animals 0 Wean to Feeder 0 Feeder to Finish 0 Farrow to Wean ® Farrow to Feeder 500 sows Q Farrow to Finish 0 Gilts 0 Boars Type of Poultry 0 Layer O Pullets No. of Animals Type of Cattle 0 Dairy 0 Beef No. of Animals Other Type of Livestock: Number of Animals: Acreage Available for Application: 32 +/— Required Acreage: 11-6 +/— Number of Lagoons / Storage Ponds: 2 Total Capacity; -382, 913 Cubic Feet (ft3) Are subsurface drains present on the farm: YES or NO (please circle one) If YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one) Owner / Manager Agreement I (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) understand that there mast be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25 -year, 24-hour storm and there must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. I (we) know that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DEM or a new certification (if the approved plan is changed) within 60 days of a title transfer. Name of Land Owner: N.G. Purvis Farms. In Signature: Aor Akelj! /vc. r Date: I) --) O— y % Name of Ma r(tf different fro owner): b r s signature, Date: /��aql9t7 AWC -- August 1, 1997 1 Technical Specialist Certification I. As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, 1 certify that the animal waste management system for the farm named above has an animal waste management plan that meets- or exceeds standards and specifications of the Division of Environmental Management (DEM) as specified in I5A NCAC 2H.0217 and the USDA -Natural Resources Conservation Service (MRCS) and/or the Notch Carolina Soil and Water Conservation Commission pursuant to I5A NCAC 2H.0217 and 15A NCAC 6F.0001- .0005. The following elements are included in the plan as applicable. While each category designates a technical specialist who may sign each certification (SD, SI, WUP, RC, I), the technical specialist should only certify parts for which they are technically competent. II. Certification of Design A) Collection. Storage. Treatment System Chet,/ the appropriate box Existing facility without retrofit (SD or WUP) Storage volume is adequate for operation capacity; storage capability consistent with waste utilization requirements. I New, expanded or retrofitted facility (SD) Animal waste storage and treatment structures,, such as but not limited to collection systems, lagoons and ponds, have been designed to meet or exceed the minimum standards and specifications. Name of Technical Specialist {Please �;.0 c1 CA,a, Affiliation Environmental Engineeripq Services Date Work drnplAd: 12 kN a Address (Agency): jhorie Na .9167 T'.444648 r • I b Signature: pat,. 12-29--97 t� .� B) Land Ap licati Site (WUP)'""2+ NC IS G��.� The plan provides for minimum separations (buffers); adequate amount of land for waste'6tlIftu ltltl; chosen crop is suitable for waste management; hydraulic and nutrient loading rates. Name of Technical Specialist (Please Print): F. Graham P E �'��•'C04 JI? •aR4 Affiliation Environmental Engineering Services Date Work orgIRIetML Address {A } sox A26N-r- ?53i S E1'he NQj:gj97 n) b44 16AS C) Runoff Con �_Sfrorn E or Lots �,,R'1NC1S Check -'the aDDroDriate box V'atr,auu� 1U Facility without exterior lots (SD or WUP or RC) This facility does not contain any exterior lots. Facility with exterior lots (RC) Methods to minimize the run off of pollutants from lounging and heavy use areas have been designed in accordance with technical standards developed by NRCS. ,;itatx.rae;;t CAR 0 Name of Technical Specialist (Please Print):, Tarry F. Graham, P.E. Affiliation Environmental Engineering Services Date Work Complete8'141-29A97 Address (�ge ): .� 426�d�N.C. 28315 Mo Np:I-0) 5 648 i p %Siana AWC -- August 11 l/ i � '�, 2 % '�i���14RA,18 ry{;�S D). Application and. Handling- Equipment Check the appropriate box 4d Existing �ex apJidiriLLciliv widi-eaWing wastugglication_equioment (WUP or I) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existin; design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates, a schedule for timing of applications has been established; required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan). O 'w e,tt2anded—or c,-istinoficilily without cxistin; %vaste a12i2.lication catiipment forApray irrigaLign (1) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rats; a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan). 9 , lyew. ex rtp�Z ded.-or existing facility wi gut gaistingwaste application egUiflment for land 5preadinQ not using y_irri �ltion. (WUP or I) Animal waste application equipment specified in the plan has been selected to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applications has been established; required buffers can be maintained; calibration ►W1Q,;4ju tment guidance are contained as pan of the plan). CQRQr''rn Name of Technical Specialist (Please Print): Affiliation Environmental Engineering Services Date Wgrk C�mp4lt� Address (Agent ): Rlonelt�igo1 o ' 9f1. V � y Signature - (0 7 NQ ,f °or f r?A N C ISG►►►�► E} Odor Contro nsect Co of iVtortality Manap_ement and Emerzencflkofiew n (SD S1. WUP. RC or 1) The waste management plan for this facility includes a Waste Management Odor Control Checklist, an Insect Control Checklist, a Mortality Management Checklist and an Emergency Action Plan. Sources of both odors and insects have been evaluated with respect to this site and Best Management Practices to Minimize Odors and Best Management Practices to Control Insects have been selected and included in the waste management plan. Both the Mortality Management Plan and the Emergency Action Plan are complete and ca11,kaimpWfpented by this facility. CA Name of Technical Specialist (Please Print): Gr ��..... �'''• Affiliation ]viroruttental En inp_erigg Services Date W:brk (°t%pletel• Address (Agent 'P•C Box426 Aber N.Q. 28315 ; PhAeLA.:(910) *44-164$ Signature: din Swine F) Written Notice of eiv or Ex Fa , �'rlpr.,Gj The following signature block is only to be used for new or expanding swine farms thai''begitr' rr Kitruction after June 31, 1996. If the facility was built before June 31, 1996, when was it constructed or last expanded - I (we) certify that I (we) have attempted to contact by certified mail all adjoining property owners and all property owners who own property located across a public road, street, or highway from this new or expanding swine farm. The notice was in compliance with the requirements of NCGS 106-805. A copy of the notice and a list of the property owners notified is attached. Name of Land Owner: Signature: Date: Name of Manager (if different from owner): Signature: Date: WC -- August -1, 1997 3 • •III. Certification of Installation A) Collection. Storage. Treatment Installation (IN PROGRESS) New. expanded or retrofitted facility (SI) Animal waste storage and treatment swctures, such as but not limiter[ to lagoons and ponds, have been installed in accordance with the approved plan to meet or exceed the minimum standards and specifications. For existing facilities without retrofits, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: Signature: Date: B) Land Application Site (WUP) Check the appropriate box HCl The cropping system is in place on all land as specified in the animal waste management plan. G Conditional Approval: all required land as specified in the plan is cleared for planing; the cropping system as specified in the waste utilization plan has not been established and the owner has committed to establis)3 the vegetation as specified in the plan by (month/day/year); the proposed cover crop is appropriate for compliance with the wasteudlization plan. tD Also check this box if appropriate if the cropping system as specified in the plan can not be established on newly cleared land within 30 days of this certification, the owner has committed to establish an interim rgp,+PBV6Ii gibtr4ontrol; ..........a.i j ' 'r Name of Technical Specialist (Please Print): Larry F_ rraham� It''0045? Est ✓ Affiliation Environmental Engineering Services _ Date Work Comb kttkl Address (AaeDcQ:P_a. Box -.426. �-1eenL1N_c_ 28315 , ��'hor el W FRkwijS This following sigrofure block Wonly to be used when the box for con above has been checked. I (we) certify that I (we) have committed to establish the cropping system as specified in my (our) waste utilization plan, and if appropriate to establish the interim crop for erosion control, and will submit to DEM a verification of completion from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land Owner: Signature: Name of Manager (if different from owner): Date: Signature: Date: AWC -- August 1. 1997 .a C) Runoff Controls from Exterior Lots (RC) Facility with exterior lots ,1Aethods to minimize the run off of pollutants front lounging and heavy use areas have been installed as specified in the plan. For facilities wilhoul exlerior lots, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: Signature: Date: D) Application and Handling Equipment Installation (WUP or I) Check rhe appropriate bloc,- 91 Animal waste application and handling equipment specified in the plan is on site and ready for use; calibration and adjustment materials have been provided to the owners and are contained as part of the plan. ❑ Animal waste application and handling equipment specified in the plan has not been installed but the owner has proposed. leasing or third party application and has provided a signed contract; equipment specified in the contract agrees with the requirements of the plan; required buffers can be maintained; calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. ❑ Conditional approval: Animal waste application and handling equipment specified in the plan has been purchased and will be on site and installed by (month/day/year); there is adequate storage to hold the waste until the equipment is installed and until the waste can be land applied in accordance with the cropping system contained in the plan; and calibrat`Qpdat guidance have been provided to the owners and are contained as pan of the plan. ��� c�Z •••,...; (� �,� Name of Technical Specialist (Please Print): .���v..•o��ssj��• �'� ��'� • • w Affiliation Environmental Engineering - Serv' s Date Wolk C•ompl�t�d� Address (Agent ): 0. Bo 26 rd ���bone91462914-1648 Signature:%,N2`3,` RANCIS ,0 The following signLure block fionly to beed when the box for condition t't1val in III D above has been checked. I (we) certify that I (we) have committed to purchase the animal waste application and handling equipment as specified in my (our) waste management plan and will submit to DEM a verification of delivery and installation from a Technical Specialist within IS calendar days following the date specified in the conditional certification. •I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject Me (us) to an enforcement action from DEM. Name of Land Owner: Signature: Date: Name of Manager (if different from owner): Signature: Date: E) Odor Control. Insect Control and Nfortality Management SSD, SI. WUP, RC or Methods to control odors and insects as specified in the Plan have been installed and are operational. The mortality management system as specified in the Plan has also been installed a{��}�' tt4f�al. Name of Technical Specialist (Please Print): F. Graham ���� Z� •r• ��/���'f, Affiliation Environmental Engineering Services Date_lor=1C,totnp� tff :12- 9-97 Address (Agency): P . Bo 426 , -Aberdeen, N.C. 28315 PhyWP.:4101 944-1648_ SitlattlC . Dyke: 1a.,=rS1 AIVC -- ;August 1, J97'011RA� NICIS 1"tilL111~► 'A Vicinity Map For Little River And Riverside Farms Uh Montgomery County R1 SUCK W3 41 , ri, MOUNTAIN TROY J* LUL MOL"AAH N�N� LITE .5 PAP JAIL .5 .4 ji DENNIS MrN. LIld L I 14 . T. 113I 1w A IN A 111Z 0 N Iborty HAI I"It Ar Piz 41 2,4. all W. % , ILL w- HORSE A MOU 2.0 11K 1 Ar PW A, On 1. it ALL w-- SPIEttfs IMP. Orml Wz IN J V) MOUNTAIN IS 11 "b N_ lit] A 111E 70 ALM I JAY Dee Is,] -A .. VLUE _LL11 0" E S .12 t lot. F ' LITZ I. JIM Py JIM tie MO ,L?ILEAD Pot 1.4 J4 L3 7 SV- IAi ill f. 1 -.?AfL 71 11ft 2.2 PAS �21 04 TOWN CREEK IN'DIAN MOUND STATE PARK HISTORIC A SITE JLU w E.—y 10AD/ Uill T. %!k ~ INA lit? WE SCALE 11221 2 3 4 MILES Idki &;I J141 IMPLE T, SCALE FOR ENLARGEMENTS L Rf N ° MONTGOMERY COUNTY n p NORTH CAROLINA - TW rrEIAEEn IT NORTH CAROLINA DEPARTMENT OF TRANSPORTATION DIVISION OF HIGHWAYS—PLANNING AND RESEARCH BRANCH " coo,!KrI.i:Ioi "I. FM U.S. DEPARTMENT OF TRANSPORTATION FEDERAL HIGHWAY ADMINISTRATION r' EO AU 6 1 i9�9 Win�to��-`3a�em Flegional Office I_ L, .-I State of North Carolina RECEIVED JUL 2 7 200 D partment of Environment and Natural Resources WNATEROU Lin,sE£nON Division of Water Quality OENR-FAYEii 1+1LLEREGIONAL OFRCENon-Discharge Permit Application Form 'JAN ? Q 1999 THIS FORM MA Y BE PHOTOCOPIED FOR USE AS AN ORICINA1) Genera ermit - Existing Liquid Animal Waste Opel'r"%%,pefttung The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. I. GENERAL INFORMATION: 1.1 Facility Name: Little River Farm 1.2 Print Land Owner's name: N.G. Purvis Farms 1.3 Mailing address: 2504 Spies Rd _ City, State: Robbins NC Telephone Number (include area code): 948-2297 1.4 County where facility is located: M Zip: 27325 1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): SR 1565 Rt. 3 Box 187 A Mt. Gilead NC 27306 - About 5 miles East of Mt. Gilead. 1.6 Print Farm Manager's name (if different from Land Owner): Rhonda Jones 1.7 Lessee's / Integrator's name (if applicable; please circle which type is listed): NG Purvis 1.8 Date Facility Originally Began Operation: 01/01/87 1.9 Date(s) of Facility Expansion(s) (if applicable): 2. OPERATION INFORMATION: 2.1 Facility No.: �— (county number); 6 (facility number). 2.2 Operation Description: Swine operation T a ow to Feeder 500- Certified Design Capacity Is the above information correct? Wm er yes; Fno. If no, correct below using the design capacity of the facility, The "No. of Animals" should be the ma imum nuor which the waste management structures were designed. Type of Swine No. of Animals TyRe of PoultrX No. of Animals Type of Cattle No. of Animals 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: No. of Animals: FORM: AWO-G-E 5/28/98 Page 1 of 4 62-6 2.3 Acreage cleared and available for application (excluding; all required buffers and areas not covered by the application system): 32.00 Required Acreage (as listed in the AWMP): l 1:60 2.4 Number o tsoon storage ponds (circle which is applicable): , Z 2.5 Are subsurface drains present within 100' of any of the application fields? YES or please circle one) 2.6 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or (please circle one) 2.7 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standards, etc.) (Swine Only) (!p or NO (please circle one) What was the date that this facility's swine houses and lagoon were sited? /— /—s�7 What was the date that this facility's land application areas were sited? 1-1-97 3. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Applicants Initials 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components: 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) 3.3.3 A map of every Feld used for land application. 3.3.4 The soil series present on every land application field. 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every land application field. 3.3.8 The waste application windows for every crop utilized in the WUP. 3.3.9 The required NRCS Standard specifications. 3.3. 10 A site schematic. 3.3. l 1 Emergency Action Plan. 3.3.12 Insect Control Checklist with chosen best management practices noted. 3.3.13 Odor Control Checklist with chosen best management p. actices noted. 3.3.14 Mortality Control Checklist with the selected method noted.. 3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.). Please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 3.3.16 Operation and Maintenance Plan. If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. FORM: AWO-G-E 5/28/98 Page 2 of 4 62-6 Facility Number: 62 - 6 Facility Name: Little River Farm 4. APPLICANT'S CERTIFICATION: vrs A 1,10 - 141iJ- s�L(rvll �Gfr.�s (Land Owner's name listed in question 1.2), attest that this application for _ C %�� ��,r /�6e/'�j _ (Facility name listed in question I.l) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to gie as incomplete. Signature Date � /N 5. MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) (Manager's name listed in question 1.6), attest that this application for (Facility name listed in question I.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 RECEIVED WATER 0041TY SECTION 'JAN 2 01999 Non-Dwarga Nmi1 fN FORM: AWO-G-E 5128198 Page 3 of 4 62-6 I ,. w, s ENVIRONMENTAL ENGINEERING SERVICES Water Was ! JUL 21 2005 DENR-FAYEfTrti1LLE REGlawLoFRcE N.G. Purvis Farms, Inc. c/o Melvin Purvis 2504 Spies Road Robbins, N.C. 27325-7213 Phone (910) 948-2297 • Sludge • Agricultural • Industrial • Civil V7 q$QN t�p�Y 1997 iJ � R i 130 10 1999 peot6n9 Re: Waste Management Plans for the Little River Farm, Montgomery County. Farm owner - N.G. Purvis Farms, Inc. Dear Mr. Purvis, The Waste Management Plans and Specifications for the above referenced farm are now complete with a few exceptions. Please find enclosed: • One copy of the signed Animal Waste Management Plan Certification form, signed by myself in all categories applicable. • One complete copy of the PHASE III specifications for waste utilization/irrigation including the site drawings, irrigation fields, etc. The following persons will get the following documentation: 1. Angela Hill with the Montgomery County NRCS and Anthony Moore with Purvis Farms: • One copy of the signed Animal Waste Management Plan Certification form, signed by myself in all categories applicable. • One complete copy of the PHASE III specifications for waste utilization/irrigation including the site drawings, irrigation fields, etc. • Ms. Hill, Mr. Moore, and yourself have already been sent complete PHASE I packages related to the enlargement of lagoon # 2 at Little River Farm. 2. DWQ in Raleigh: • One copy of the signed Animal Waste Management Plan Certification form, signed by myself in all categories applicable. Maps to the site are also included with the DWQ copy. DWQ does not get a complete copy of the PHASE III specifications package. A few of the areas associated with the waste management plan are still under construction, particularly the second stage lagoon enlargement. This particular aspect will be certified once construction is complete. Please see the certification letter for more details about what is being done to better comply with the NRCS guidelines for waste management. P.O. BOX 426, ABERDEEN, N.C. 28315 • PHONE (910) 944-1648 • FAX (910) 944-1652 Please review the enclosed information and let me know if you have questions. Thank -you for your time in this matter. Best cc: Angela Hill Anthony Moore enclosures F. Grm, P.E. )nmental Engineering Services ENVIRONMENTAL ENGINEERING SERVICES EN ter - JUL 2 7 2005 DENR - FA)FTEMLE REGIONAL - Sludge *Agricultural - Industrial - Civil rn R EES �pN NCDEHNR VOW Division Of Water Quality00 2 0 W99 Non -Discharge Branch - Compliance U P.O. Box 29535 tW petting Raleigh, N.C. 27626-0535 December 29, I997 Re: Animal waste management plans. Technical Specialist certifications for the Little River Farm, State Road # 1543, Montgomery County. Facility I.D. # 62-006. To Whom It May Concern, Please find enclosed one or more signed certification forms for the above referenced farm. The attached Technical Specialist forms are being sent in accordance with I5A NCAC 2H. 0200 rules and regulations for animal waste storage, treatment, and utilization on new or expanding facilities. The signed forms attached to this letter are indicated below: Section H. Certification Of Design. A) Collection, storage, treatment system ............................................. yes B) Land application site..................................................................... yes C) Run-off controls from exterior lots ................................................. yes (not 'aOplicable) D) Application and handling equipment ...................:........................... yes E) Odor control, insect control, mortality management, and emergency action plan................................................................. yes F) Written notice of new or expanding swine farm .............................. not applicable Section M. Certification Of Installation. A) Collection, storage, treatment installation ....................................... no (Cons(ruction In Progress) B) Land application site..................................................................... yes C) Run-off controls from exterior lots ............................... ....... I......... not applicable D) Application and handling equipment installation ............................. yes E) Odor control, insect control, mortality management, and emergency action plan................................................................... yes The reader will please note the following continents about the above certification(s): General G9mmen ts Any and all attached certification forms are being signed by the Technical Specialist in an effort to comply with the requirements stated in the 15A NCAC 2H 0.200 rules for animal waste management. The Technical Specialist is stating that the plans being certified are complete to the best of his ability to comply with the intent of the rules. However the enclosed certification(s) reflect the P.O. BOX 426, ABERDEEN, N.C. 28315 - PHONE (910) 944-1648 • FAX (910) 944-1652 plans being complete at the time of development and within the scope of work ordered. If plans were done at an earlier date, the plans being certified herein may not comply with recent rule changes or the most recent specification revisions published by the Natural Resources Conservation Service (MRCS), DWQ, legislative actions, etc. Some of the rules and standards developed for animal waste systems are not well defined as of this certification date. In addition some of the rules and guidelines needed for such certifications are still under interpretation. The Technical Specialist has made every effort to comply with the intent of the 0.200 rules. The Technical Specialist is certifying that the above referenced farm has a certifiable plan for the system or systems being discussed in this letter. The details of certified plans can differ between farms and can vary depending on whether the farm is existing or if the farm is new, The certification form(s) indicate that the plans being discussed should work for that farm given the on-site level of management required is provided. No certification can be all inconclusive and be certified to contain each and every aspect of all possible outcomes associated with high intensity animal growing operations. The reader must review the plans to see what is being certified. Syeeiric Comments The Little River Farm is an existing farm and is not expanding the number of animals. This farm has been operating under a formal waste utilization plan dated November 7, 1995. A new waste utilization plan was developed for Little River Farm and dated 12-29-97 and replaces the old plan. The old plan incorporated waste utilization practices for both Riverside Farm and Little River Farm. Riverside Farm was closed in the summer of I997 and currently. does not generate new animal waste. It does however collect rain water and the utilization of that rainfalUwaste has been incorporated in the new plan. This is a workable plan for the farm and is being certified as such. Little River Farm is owned by N.G. Purvis Farms, Inc. 2. There is an existing lagoon system at Little River Farm. This lagoon system was not designed by the Technical Specialist. Only the old second stage lagoon has been (is being) modified under the supervision of the engineer (Technical Specialist in this case). The upper lagoon of the old lagoon system have been left in place without modification in size. While the upper stage lagoon does not meet current NRCS specifications for size, test results of swine effluent treatment effectiveness of the old lagoon system points to the first stage suitability for the said purpose. The expanded second stage lagoon provides 6 months of storage for excess animal waste accumulation in addition to storm event storage. The Technical Specialist is certifying the modified waste treatment system as suitable for the farm needs. He is not certifying all physical aspects of the older lagoons or their.earthen dams. The new second stage lagoon does however meet the current MRCS design criteria for storage. The expanded lagoon construction is being observed by the technical specialist and its construction documented. The Technical Specialist is not yet ready to certify final lagoon construction but will do so when construction is satisfactory with design documents. The Little River Farm does not contain exterior lots where animals are kept (e.g. feed lots, lounging areas, etc.). Therefore the certification related to run-off control from exterior lots is being labeled as "not applicable 4. The irrigation system on the Little River Farm is existing. The Technical Specialist has evaluated the system and found it to be satisfactory in size and capability to deliver the irrigated effluent to the available crop acreage. The existing system can be managed in such a way as to serve the needs of the waste utilization plan. Many of the details of this system and its operational history were provided to the Technical Specialist by the owner. The engineer is making the assumption that since the system is capable of working as needed, the design is also adequate. This is the basis of the design certification. The engineer did not design this system and did not supervise its installation. The irrigation system has been observed in operation by the Technical Specialist. The irrigation fields have been planted with cover crops. These crops were 4 to S inches tall during the engineer's last site visit (mid December). b. A few items still need to be done with regards to the waste utilization plan. Some of these items are: • Install an automatic low pressure cut-off switch on the irrigation motor at Little River Farm. • Install pipe extensions on the drainage pipes from the houses below the liquid surface of lagoon #1 . • While a general Emergency Action Plan has been developed for this farm, a more site specific Emergency Action Plan should be developed for more specific emergencies.-'. • Any other small items mentioned in the plans and in the process of installation. These tasks should be completed by the time the lagoon expansion project is completed. A copy of all design information and the certification forms will be or has been sent to the farm owner and the local MRCS. Should you have questions please call my office. cc: Melvin Purvis Angela Hill Anthony Moore enclosures ices C JUL 2 7 2405 OENR _ FAyEMLLE REMNAL ME RECEIVED V#jM0limM8ECn0N JAN 2 01999 PHASE III DOCUMENTATION permitlM REVISED SWINE WASTE UTILIZATION AND IRRIGATION PLAN FOR LITTLE RIVER FARM MONTGOMERY COUNTY, N.C. FACILITY I.D. # 62-006 Prepared for: N.G. Purvis Farms, Inc. ' c/o Melvin Purvis 2504 Spies Road Robbins, N.C. 27325-7213 ' Phone (910) 948-2297 ' Plans Prepared By: Larry F. Graham, P.E. Environmental Engineering Services ' P.O. Box 426 Aberdeen, N.C. 28315 Phone (910) 944-1648 Fax: (910) 944-1652 Copy Submitted to: NRCS I Angela Hill - District Conservationist 227-D North Main Street Troy, N.C. 27371 ' Phone: (910) 572-2700 1 Original Plan Completion Date: November 7, 1995 Revised Plan Completion Date: December 29, 1997 Specification Development and Review By: CARO'No %Larry F. Grahargl .t-;-� ' N. C. egistration gumber 11602 = w 11602 2 ;A Y li O Date of Review:,?��:;�ru.�����,• �r�tll�A111L1��,1 1 LITTLE RIVER FARM PHASE III - REVISED 1 1 THE MATERIAL CONTAINED IN THIS PACKAGE WAS DEVELOPED SPECIFICALLY FOR THE NAMED CLIENT ON THE TITLE PAGE. THIS MATERIAL SHALL NOT BE COPIED BY PRIVATE INDIVIDUALS FOR PERSONAL USE OR DISTRIBUTION. ONLY PERSONS AUTHORIZED BY THE CLIENT SHOULD COPY OR REPRODUCE THE MATERIAL WITHIN THIS REPORT. REGULATORY OFFICIALS MAY HOWEVER COPY AND/OR DISTRIBUTE THIS DOCUMENT ACCORDING TO DEPARTMENTAL POLICY AND ACCORDING TO THE LAWS OF THE ' STATE OF NORTH CAROLINA. Page ii LITTLE RIVER FARM PHASE III - REVISED Table of Contents NOTES ABOUT THIS PROJECT: 1 INTRODUCTION 3 Project Description And Site Location 3 Report Objectives 3 Topography And Drainage 4 A BRIEF SUMMARY OF THE LITTLE RIVER FARM LAGOON SYSTEM. 5 General 5 Primary Type Of Treatment 5 Lagoon Shape 6 Typical Sludge Holding Capacity 6 Typical Design Treatment Volume 7 Typical Wastewater And Rainfall Storage 8 Severe Storm Storage 9 Normal Freeboard 9 Emergency Freeboard 9 Emergency Spillway Or Overflows 10 EXISTING LAGOON SYSTEM PERFORMANCE EVALUATION 11 Effluent Treatment Effectiveness 12 Effluent Storage Capacity 12 GENERAL SEDIMENT EROSION CONTROL SUGGESTIONS 13 LAGOON MANAGEMENT AND CONTROL PROGRAMS 14 Odor Control And Lagoon Management 14 Page iii 1 1 1 1 1 LITTLE RIVER FARM PHASE III - REVISED Insect Control And Mortality Management 16 Personal Safety Considerations Around Lagoons 17 WASTE UTILIZATION PLANS 19 On -Farm Nutrient Production 19 Nutrient Application Rates 21 Soils Under Irrigation 22 Nitrogen 23 Copper And Zinc 23 Phosphorus 23 Soil Test Results And Metal Concentrations 23 Cropping Descriptions 25 Crop Planting Considerations 25 Crop Maintenance 26 Buffers and Set -Backs 27 NUTRIENT AND WATER APPLICATIONS 27 Irrigation Scheduling 27 Irrigation Coverage 29 IRRIGATION EQUIPMENT AND ITS USE 40 General 40 Irrigation System Layout, And Operation 41 Grading And Clearing For Travel Lanes 43 TrenchesAnd Pipe Installation...........................................................................................................................43 ValvesAnd System Safety..................................................................................................................................44 System Operation And Maintenance 45 Irrigation Examples 45 Specific Irrigation Concerns 49 Page iv LITTLE RIVER FARM PHASE III - REVISED GENERAL EMERGENCY RESPONSE PLAN ADDITIONAL INFORMATION AND NOTICES Page v 50 51 1 LITTLE RIVER FARM PHASE III - REVISED 1 EXHIBIT LIST Exhibit 1. County road map (vicinity map), Exhibit 2. USGS Topographic map of the farm property location, Exhibit 3, Boundary outline of entire property (aerial photograph), Exhibit 4. MRCS soil survey map of the farm. Exhibit 5. Waste analysis reports. Exhibit 6, Spray field identifications and buffers. Exhibit 7. Physical and chemical properties of Montgomery County soils. Exhibit 8. Soil sampling instructions. Exhibit 9, Waste sampling instructions. Exhibit 14. Mortality management methods checklist Exhibit 11. Example forms for record keeping. Exhibit 12. Cooperative extension publication "Swine Manure as a Fertilizer Source". Exhibit 13. Metals loading in soils (NRCS). Exhibit 14. Specification guide for pasture and hay land planting Exhibit 15. NCDA Soil Test Report. Exhibit 16. Irrigation calibration data (for example), Exhibit 17. Crop nutrient requirements, etc. Exhibit 18. Swine farm waste management odor control checklist (for example), Exhibit 19. Insect control checklist for animal operations (for example). Exhibit 20. Emergency action plan checklist (for example). Exhibit 21. Gun cart nozzle data. Exhibit 22. Hard hose traveler information. Exhibit 23, Pipe for irrigation (extension publication). Exhibit 24. Irrigation scheduling (extension publication). Exhibit 25. Typical systems operation guide. Exhibit 26. Hi -Low pressure switch information. Page A ' LITTLE RIVER FARM ED PHASE III - REVISED S 1 ' Notes About This Project: The farm parcel discussed within this report was originally known as the Riverside and Little River ' Farm site. Due to an accidental discharge of effluent from the Riverside operation in the Spring of 1997, Purvis Farm was forced to remove all animals from the Riverside Farm in July of 1997. Since ' that time it has not had animals nor has it generated animal waste. The lagoon system at Riverside Farm has not been closed as of this report. While not receiving new waste it does receive water accumulation due to rain, Some space will be allotted within this ' package to report on a few of the knowns about Riverside's effluent so this information can be put to use by the farmer as needed. This information will be factored into the overall nutrient management details so the Riverside Farm lagoon system can be maintained. ' The Little River Farm site is still in operation. Due to the closing of Riverside Farm, Little River has been changed from a farrow -to -wean operation to a farrow -to -feeder operation. This change has ' resulted in a slight increase in the animal steady state live weight (SSLW). The bulk of this document will be devoted to existing conditions at the Little River Farm and ongoing utilization of this waste. The lagoon system at Riverside will not be used to treat or store swine effluent from Little River Farm. Overall this waste utilization plan will be a stand alone report, independent of the first waste ' utilization plan. However, some of the same information used in the first plan will also appear throughout this revised plan. The reader is encouraged to review the original plans (11-7-95) for a comparison, This document fully replaces the 11-7-95 version, ' The following information relates to a specific site and situation where the need exists for a proper and prudent plan for the utilization of swine effluent. The design parameters contained in this document have been shown to be effective if performed in a responsible manner by knowledgeable persons. It is impossible however to predict all future operational and environmental situations which could cause these plans to need modification or be revised at a later date. When possible, this ' document follows the U.S. Natural Resources Conversation Service (NRCS) design criteria and is not meant to contradict standard NRCS guidelines or the design criteria of other organizations. Some information in this document was obtained courtesy of the N.C. Cooperative Extension ' Service. In case the reader is not familiar with animal waste utilization plans for agriculture, he or she must realize that this document is not a comprehensive teaching manual. In fact no such document can ' take the place of the owner/operator's experience and desire to learn all there is to know about the operation and maintenance of animal operations, especially with regards to waste management. ' Certain specifications and assumptions herein are explained in enough detail to introduce the reader to the design criteria and reasoning for the specifications chosen. All assumptions related to decision details are not presented in full explanation for brevity . ' The development of a waste utilization plan is a dynamic process. This means that one design decision will affect the next decision, and that decision will affect the next, etc. Also, on-site situations will occasionally require plan alterations or at least make them differ from those ' parameters presented in the preliminary design outline. Therefore, the reader should use this plan for L ' LITTLE RIVER FARM PHASE III - REVISED ' guidance and for general standards more than for exact "to the inch" measurements. The farmer/manager however should not grossly exceed the minimum or maximum recommendations so as not to violate the intent of the recommendations. The engineer has tried to weigh all factors in accordance with importance. Parameters like manpower requirements, initial costs, economics of operations, and the individual's situation enter into the plan design but may not be openly addressed in this report, Each swine facility operates differently and must be evaluated on its own merit and the ' owner/operator's willingness to maintain best management practices. Environmental Engineering Services (EES) often provides design information in PHASES. EES packages may contain one or two or three major parts or PHASES, each a stand alone document ' with a specific purpose. The PHASES will be called PHASE I, PHASE II, and PHASE III, An explanation of the different PHASES appears below. ' PHASE I plans contain details on the proposed lagoon construction before earth moving takes place. The PHASE I portion suggests design parameters, construction guidelines, try's to predict sizes and volumes of lagoon(s), suggests sediment and erosion control measures, and generally identifies the ' lagoon site and size. The PHASE I information may or may not appear with the word "draft" in the text, but should always be viewed as a pre -construction document. PHASE I information is subject to change depending on the discovered physical conditions once construction begins. ' PHASE 11 contains as -built information on the lagoon structure, dam construction, and general as built characteristics. Usually this PHASE is prepared after all lagoon construction is complete and ' volumes and/or sizes can be measured. PHASE III contains information related to animal waste utilization. This PHASE will contain soils information, cropping suggestions, and on occasion irrigation suggestions as well as some lagoon ' information normally found in a PHASE II document, Many times this information is provided by the local NRCS or others and may not be provided by the project engineer. Information provided by others may be included as an Exhibit at the end of the package. If provided by others such ' information will help the reader understand animal waste utilization more thoroughly. Irrigation information presented in this document may relate to a new or existing system. Either way ' the engineer is presenting this information to demonstrate the adequacy of the equipment and to give general guidance as to performance parameters. It will be completely up to the irrigation system operator to operate the system in accordance with these plans, to protect the surface water and ground water of the State of North Carolina, and to adhere to all rules and regulations related to animal waste utilization. ' All specifications within this document or other PHASES provided by EES are acceptable for use to satisfy the animal waste management rules found in the publication titled NCDEHNR, Division of Environmental Management, Title 15A:02H, Section .0200. The reader should refer to this State ' publication for regulatory details. ' LITTLE RIVER FARM PHASE III - REVISED 1 INTRODUCTION ' Project Description And Site Location The physical location of the farm parcel is to the southwestern part of Montgomery County approximately 4 miles east of Mount Gilead. Entrance to the farm is off SR# 1543. The nearest ' stream from the farm site is named Disons Creek and it is located along the western property line of the farm according to USGS quadrangle maps. Exhibits 1, 2, 3 and 4 show various views of the property. The owner is N.G. Purvis Farms, Inc. ' The farm property is bordered by mostly wooded land or farm land with some residential dwellings scattered around the immediate community. The swine houses and lagoons are bordered by forest, ' open fields, and SR # 1543. More will be said about regulatory set -backs later in this document. ' Little River Farm has recently been changed from a farrow -to -wean operation to a farrow -to -feeder operation. Little River Farm has 500 sows in 2 confinement buildings. Swine effluent is stored and treated in an existing lagoon system and is recycled into the houses to recharge the waste removal ' systems. On occasion lagoon effluent is pumped from the lagoon system and land applied via a spray irrigation system. The effluent is applied to farm grown crops at agronomic rates and acts as a commercial fertilizer substitute. Exhibit 3 shows the farm site. The swine population at this farm has not been increased and there are no plans to increase the swine population in the near future. Little River Farm is in the process of enlarging its lagoon system to meet current NRCS guidelines. ' Since Riverside Farm is no longer an active farm, the old waste utilization plan was in need of modification in order to accurately reflect current waste production, crop production, etc. Environmental Engineering Services (EES) was hired to revise this plan and bring it up-to-date. ' EES was also in charge of lagoon design modifications. Several occurrences of effluent and/or sludge releases have occurred at this farm parcel, mostly from ' the Riverside Farm (now closed). The engineer believes the problems resulting in these occurrences have been or are being solved. To the engineers knowledge the problems were not related to improper irrigation. Discussions about such occurrences is beyond the scope of this plan. ' Specifications contained in this report will relate to animal waste utilization. Throughout this document there will be information and suggestions providing helpful hints on odor control and ' general long term maintenance but waste utilization will be the primary focus. ' Report Objectives 1. To describe the Little River Farm site characteristics and general design values associated with ' the irrigation of animal waste at this farm. This will include current nitrogen production, crop descriptions, new lagoon storage capacity, etc. 1 n 11 LITTLE RIVER FARM PHASE III - REVISED 2. To review the farm's existing irrigation equipment and plans for its use. This would include an evaluation of the adequacy of current equipment for proper irrigation. 3, To provide general guidance to the farmer and/or irrigation operator as to some fundamental irrigation equations and principals so on-site adjustments can be made as needed, This will include critical elements such as application amounts, precipitation rates, gun cart travel speeds, etc. Croppings patterns will also be discussed as well as the nutrient removal potential for the crops grown. 4, To add emphasis to environmental concerns related to the protection of surface and groundwaters at and near the farm, To provide a certifiable set of plans (including information provided by others) that will accommodate the specific farm needs, be cost effective to the farmer, and meet the basic criteria of prudent and effective animal waste utilization and irrigation. Topography And Drainage In general, the topography at and around the Little River Farm consists of rolling hills with all of the drainage from the site eventually going to Disons Creek and them to Little River. A USGS topo map of the area can be seen as Exhibit 2 so the reviewer can get an overall view of the site. The USGS topographic map containing this 'information is the Mount Gilead East Quadrangle map. Coordinates for this site are approximately Longitude 79 degrees, 55 minutes, 25 seconds; Latitude 35 degrees, 13 minutes, 10 seconds. The slopes at the farm range from 2 to 15 percent with a few places steeper. In general rainfall run- off flows away from or around the confinement housing and the lagoon areas via pre -determined grass water ways and ditches. Most surface flowing water that might initially flow toward the lagoons is mostly intercepted so this water is diverted around the outside of the lagoons. The Little River lagoon's earthen sides and spray fields should not be impacted by 100 year flooding. This was not verified with flood insurance maps, The Little River (Little River is a flowing body of water) is approximately 0.45 miles from the farm property boundary in a straight line. The down-slope hydraulic path from the farm to the River is roughly 2 miles. No towns are know to get their water from the Little River immediately down stream from the farm site. The discharge of swine effluent to the surface water of N.C. is prohibited. Therefore no effluent should be allowed to make its way into the nearby streams and rivers. While no animal farming operation is completely safe from wastewater spillage accidents, adhering to the safety guidelines within this document and careful management should greatly minimize any such accidents. A sudden dam breach causing a significant release of effluent is very unlikely but existing dam evaluations are beyond the scope of this document. Likewise run-off from excess irrigation is not allowed. In a discharge event, the effluent would be very dilute prior to it reaching any public water supply intake. 4 1 1 LITTLE RIVER FARM PHASE III - REVISED While the effects of any such occurrence is serious, the engineer believes any major threat to a drinking water supply is minimal and would not have dramatic and prolonged effects on the availability of the drinking water supply. Municipal water intakes would be more than 10 miles away from the farm (downstream). Stream aquatic life would be in jeopardy associated with any large and sudden release of swine effluent especially if the discharge would occur at dry times when stream flows are small. The extent of such an accident would depend on the quantity and quality of the effluent. A state park called Town Creek Indian Mound lies approximately 2.6 miles from the farm due south. This park is south of prevailing winds which are typically from the southwest blowing to the northeast. The engineer does not think the park is greatly threatened by a spill or by odors from the farm. SR# 1543 goes by the farm but is not designated a N.C. Senic By -Way. A BRIEF SUMMARY OF THE LITTLE RIVER FARM LAGOON SYSTEM. General The Little River Farm is an existing facility and has been in operation for over 12 years. The engineer was not part of the original design or construction efforts at this farm and does not have any of the original design documentation, Therefore the engineer will onlx be able to comment on the observable components of the lagoon system that affect the waste utilization plan. This farm has a multiple stage anaerobic lagoon system. All wastewater generated on the farm goes directly into the first stage lagoon by gravity. Eventually wastewater is irrigated out of the second lagoon on to growing crops. Lagoon #2 is being enlarged to meet current MRCS guidelines. Data presented below will include the enlargement statistics. TABLE 1 LITTLE RIVER FARM Type of facility Farrow -to -feeder Number of head 500 Total SSLW 26 1,000ounds Number of lagoons 2 Lagoon for storing excess water second stage Future Expansion Plans None Primary Type Of Treatment Certain forms of liquid waste treatment lagoons have been used for hundreds of years. With the on- set of larger and more intensive farming operations over the last 30 years, the use of on-farm lagoons has increased as part of the overall waste management scheme. Simply put, waste treatment lagoons are designed to both store and treat the wastes from many types of animal confinement operations 1 1 1 L=E RIVER FARM PHASE III - REVISED (usually for wastes in a liquid or slurry form). These lagoons rely on bacteria to decompose the organic matter in the wastewater into gases, liquids, and sludges or solids. In addition significant pathogen reduction is achieved by the process. Two types of lagoons are commonly used in wastewater treatment. They are called aerobic and anaerobic lagoons. Both aerobic and anaerobic type lagoons are effective in treating animal wastes, however the most common type of lagoon in use for the treatment of swine effluent is the anaerobic type lagoon. Anaerobic lagoons are being used at this farm. Lagoon design documents and research reports often give numbers related to the design process. These numbers may vary depending on which publication is reviewed. One fact remains constant throughout literature; Farm Management Has As Much To Do With Odor Minimization As Does Proper Lagoon Design! However teaching proper farm management is beyond the scope of this document. The engineer has used design data accepted by the N.C. Cooperative Extension Service at NCSU for basic design parameters; as well as design data accepted and used by the NRCS. Lagoon Shape There is no one special shape required for the design of anaerobic lagoons. However due to construction ease most lagoons (especially in the coastal plain of North Carolina) are rectangular in overall shape with a trapezoidal cross section. Lagoons in the Piedmont are often less uniform in shape due to depth -to -rock and steeper topography. Flat or nearly flat bottoms are also desirable but not a requirement. One will find many shapes of anaerobic Iagoons functioning well. Lagoon volume is a more important criteria than is shape. Very shallow water depths are discouraged. Little River Farm has 2 anaerobic lagoons. The first one has a constant level and empties into the second stage. The second lagoon has no outlet and its water level will vary with irrigation and rainfall. Irrigation will occur out of this second stage lagoon. Both Little River Farm lagoons have rectangular surface areas and gently sloping bottoms. The interior of these lagoons could not be viewed because of existing effluent but rough interior measurements were taken in 1997. Lagoon #2 is scheduled for enlargement to meet NRCS criteria and better serve the farms waste management needs. The retrofit sizes will be used for references in this document. Typical Sludge Holding Capacity A common practice of the modern swine producer is to irrigate sludge in a slurry form when land application events occur. Sometimes this is done by pumping and hauling rather than irrigation. This is usually done by first agitating the lagoon effluent to mix up the solids and the liquids. This practice helps remove sludge accumulation on the lagoon floor. Sludge irrigation (or hauling) is a management decision and does tend to temporarily increase the amount of objectionable odors, especially if done at the wrong times or seasons. Little River Farm has 2 lagoons. During the 1997 investigation, the engineer found that sludge accumulation was greatest in the first stage lagoon. This sludge should be removed and then set sludge removal events according to this plan. Purvis Farms plans to haul the existing sludge off-site in the Spring when row crops are to be planted. This wiII be done per an agreement with a nearby 6 LITTLE RIVER FARM PHASE III - REVISED farmer. Details on the soon-to-be sludge removal and application event are not final and are not part of this waste utilization plan. As a long term waste management tool Little River Farm should plan for sludge removal at an optimum time of crop growth and weather conditions. For planning and future consideration, the engineer has calculated expected sludge accumulations for this farm every 5 years to be approximately as follows: TABLE 2 Tyuical Sludge Storage Volumes -_First Stage Lagoon: Little River Farm (existing est.) 693,000 gallons (92,647 cubic feet) Little River Farm (5 year) 331,900 gallons (44,370 cubic feet) Typical Design Treatment Volume The design treatment volume (sometimes called Minimum Design Volume) is the volume of wastewater needed to maintain optimum conditions for bacteria] growth in anaerobic lagoons. This volume may require several months to obtain once filling begins on new lagoons. The owner should be careful to add water to the lagoon until one half of the design treatment volume is achieved before adding swine manure to new lagoons. The operator should always strive to maintain a liquid depth greater than 6 feet in single stage or first stage lagoons to control excessive odors. Minimum depth maintenance does not apply to storage only ponds. Second stage lagoon water levels can be lowered below the 6 feet level before the on -set of long wet seasons. Researchers at NCSU have conducted field work on hundreds of lagoons and seen many types of operations. The general consensus is that lagoon management makes more difference than size in minimizing lagoon odors, provided that the lagoon is not grossly undersized. Even lagoons of very large size can produce abnormal amounts of odor if improperly managed. The Natural Resources Conservation (MRCS) Service in North Carolina uses research data developed at NCSU for designing anaerobic swine effluent lagoons. Through all PHASES the engineer chose to use design guidelines commonly accepted in North Carolina by the NRCS. Most of this design criteria was obtained from published articles of researchers and extension specialists at North Carolina State University. Requiring enlargements of existing multiple stage lagoon systems must be evaluated on a case-by- case basis since they are usually full of effluent and it is often difficult to make them larger. It is best to view actual effluent test results to see if adequate treatment is taking place. Below the reader will see design volumes for a typical "2 stage" lagoon system. These are `Book Values" and should be viewed as approximations only. Historical treatment effectiveness of the Little River Farm lagoon system will be discussed later. 7 1 LITTLE RIVER FARM PHASE III - REVISED TABLE 3 Typical Design Treatment Volumes (book values only): Lagoon Structures Design Volume Little River Lagoon 1 1,308,028 gallons (174,870 cu. ft.) Little River Lagoon 2 390,456 gallons (52,200 cu. ft.) The water level in last stage lagoons (i,e. Lagoon #2 at Little River Farm) will vary depending on wastewater productions and irrigation schedules. Water depths of at least 6 feet should be maintained under normal conditions unless the farmer is preparing for a long wet season of excess waste water storage. At least 3 feet of water should be maintained as a minimum in Lagoon #2, Typical Wastewater And Rainfall Storage Wastewater is most often pulled off of the top of the last stage lagoon and recycled to the confinement buildings for re -use. Excess water accumulation will eventually be spray irrigated on crops. Naturally the farmer will not desire to irrigate every day or every week. Likewise there will be time periods when the weather will not permit responsible irrigation. This requires there to be storage volume built into the lagoon system to give the farmer safety and flexibility in the irrigation routine. In North Carolina the time period for this part of the design can vary between three and six months or occasionally less if intensive waste management is used. ' Table 4 shows a 6 month water storage volume and a 1 month storage volume for this farm. The six month storage volume includes excess wastes produced by the animals, spillage or wasted water, clean-up water, and excess rainfall (less evaporation) directly into the lagoon. This does not include ' rainfall run-off water from outside the lagoon if it is not diverted by earthen embankments and grass water ways. These are "book values" only. TABLE 4 Typical Wastewater Storage Needs: Estimated Storage Needed For Little River Farm Volume Six Months 976,140 gallons (130,500 cu. ft.) One Month 162,690 gallons (21,750 cu. ft.) The farmer shall install a permanent pole or metered stick or stakes inside the storage lagoon so the operator can tell at a glance the current water level and volume inside the lagoon. This measuring device should be well marked and be of a design which best serves the operator's purpose. Pole markings should be no greater than 1 foot apart. Highly visible permanent markers mounted up and down the interior side slope of the lagoon will also serve the same purpose. As a minimum the u LITTLE RIVER FARM PHASE Ill - REVISED farmer shall install a permanent marker at the "pump on" level and one at the "pump off' level. The "pump on" level is below the allowance for any storm surges. Severe Storm Storage At any time in North Carolina there can occur a severe rain producing storm which can deposit considerable amounts of water quickly. The standard storm surge allowed in lagoon design is the 25 year - 24 hour rainfall event. This storm event is historically different between the Mountains, Piedmont, and Coastal plain and can even vary between neighboring cities. Climatic data from the U.S. Weather Bureau was available to give the designer reasonably accurate information about such rainfall events. The 25 year - 24 hour storm for the Mount Gilead area is 6.3 inches. There Should Be No Surface Run -Off From Surrounding Areas Allowed To Enter The Lagoon. All Run -Off Shall Be Diverted Around The Lagoon Via Earthen Embankments, Grass Water Ways, Or Similar Water Diversion Techniques. One 25 year - 24 hour storm volume for this farm is shown below. This value must be considered above the 6 month storage volumes. TABLE 5 Severe Storm Volumes: Storm Lagoon Where *Total Acres Estimated Volume Volumes Accumulations of Lagoon(s) For 1 Storm Needed For: will occur: Surface gallons cu.ft. Little River 2nd stage 1.8 312,799 (41,818) ' * This value adds about 5 percent to the lagoons surface area to account for a small amount of "rim" run-in. tNormal Freeboard Normal freeboard will be defined as the added depth needed for containment of a second 25 year -24 ' hour storm event, in other words, lagoon #2 shall be able to contain at least two 25 year -24 hour storms before overflow if this storm is allowed. ' Normal freeboard volume: 312,799 gallons (41,818 cu. ft.) Emergency Freeboard Emergency freeboard is the extra depth added to a lagoon for safety against an embankment overflow or dam washout. This extra depth is a safety measure and prevents water from spilling ' over the dam, resulting in dam erosion and complete or partial failure. This amount of added depth is usually selected to be 1 foot but can be 2 feet in some cases. This freeboard is between the top of any emergency overflow and the top of the dam. 9 1 LITTLE RIVER FARM PHASE III - REVISED Lagoon #1 Emergency Freeboard: 1.13 feet (existing) Lagoon #2 Emergency Freeboard: 1.0 foot (proposed) Emergency Spillway Or Overflows The discharge of swine effluent to the surface waters of N.C. is prohibited. However, in the unlikely event the water level inside a lagoon should exceed the maximum high water level it should have a predetermined path of overflow in order to safeguard the dam. This emergency spillway should be located on undisturbed, firm soil not easily eroded, or on a very solid surface like bedrock, away from the lagoon dam if possible, or in a position where minimal dam height is found. Use extreme caution when installing emergency overflows on disturbed soil or across earthen berms. The emergency spillway should pass the overflow water without over -topping the embankment or dam. The engineer decided to use a 100 year - 1 hour storm for emergency spillway design. Weather data for Mount Gilead, N. C. suggests rainfall during this storm event at: 100 year - I hour storm = 3.5 inches Assuming an almost instant flow and allowing for safety Table 6 shows overflow data. Table 6 only relates to the second stage lagoon. TABLE 6 Emergency Overflows: Overflow Sizing For: Lagoon With Overflow Estimated Flow Suggested Bottom Width Of Earthen Overflows: Little River Farm 2nd stage 9.5 cfs 15 feet I cfs = cubic feet per second ' Should the reader wish to see additional details about the lagoon system at Little River Farm they should refer to the PHASE 1 document prepared by EES, A summary of lagoon design values appear below in Table 7. ' TABLE 7 CALCULATED LAGOQN DESIGN ESTIMATES - A SUMMARY -LAGOON # 1 10 EXISTING VALUES TYPICAL DESIGN VALUES SLUDGE (GAL) 693,000 331,900 MINIMUM 231,352 1,308,028 DESIGN VOLUME(GAL) SIX MONTH NA NA STORAGE (GAL) 10 1 LITTLE RIVER FARM PHASE III - REVISED 1 1 1 SURFACE 0 0 INFLOW (GAL) 0 0 25 YEAR - 24 NA NA HOURSTORM (GAL) NORMAL NA NA FREEBOARD (FEET) EMERGENCY 1.13 1 FREEBOARD (FEET) 312,799 1,679,395 TOTAL (GAL) 924,352 1,639,928 LAGOON # 2 - AS RETROFITTED Existing Lagoon System Performance Evaluation Prior to this point a review of typical design criteria for lagoon sizing has been presented as it applies to this farm. However the design values are often difficult to achieve on an existing farm. In the engineers opinion the goal of a certified waste utilization plan is to evaluate the existing farms II ADDED VOLUME TOTAL VOLUME SLUDGE (GAL) 0 0 MINIMUM 390,456 390,456 DESIGN VOLUME (GAL) SIX MONTH 976,140 1,366,596 STORAGE (GAL) SURFACE 0 1,366,596 INFLOW (GAL) 25 YEAR - 24 312,799 1,679,395 HOUR STORM (GAL) NORMAL 312,799 1,992,194 FREEBOARD (GALLONS) EMERGENCY 1 I FREEBOARD (FEET) TOTAL (GAL) NA 1,992,194 Existing Lagoon System Performance Evaluation Prior to this point a review of typical design criteria for lagoon sizing has been presented as it applies to this farm. However the design values are often difficult to achieve on an existing farm. In the engineers opinion the goal of a certified waste utilization plan is to evaluate the existing farms II ILITTLE RIVER FARM PHASE III - REVISED 1 ' potential to comply with all MRCS design criteria and develop a utilization scheme that will most accommodate the meeting of those criteria within realistic bounds. It is not always possible to fully meet current design guidelines without massive lagoon reconstruction, an economic impossibility I with many small farm sites. Therefore the engineers job is to evaluate the farms potential to manage its animal waste within the physical and economic constraints known. ' The two main criteria one can evaluate for existing lagoon systems are 1) effluent treatment effectiveness and 2) effluent storage capacity. While other aspects of the lagoon system are important (i.e. emergency overflows, transfer pipe sizes, etc.) they do not play a major role in waste utilization. The engineer will only address effluent treatment effectiveness and storage capacity for this plan before continuing with the actual utilization specifications. Effluent Treatment Effectiveness Below are shown the latest test results of effluent from Little River Farm. Average `Book" values ' for similar operations are also shown below. Lagoon 1 Little River Farm is not scheduled for enlargement. Recent effluent test data suggest that adequate anaerobic treatment is occuring in these lagoons. However the farmer can not continue to rely on past performance unless sludge is removed regularly. The engineer can only look at the recent test data and conclude that the existing lagoon system is adequately functioning at nitrogen reduction. Lagoon #1 does not comply with the newest NRCS guidelines for size. No evaluation was made on dam constuction or suitability at either of ' these lagoons. Existing dam evaluations is beyond the scope of a PHASE 1 work effort. TABLE 8 LITTLE RIVER FARM Date Of Sample Reported P.A.N. (lbs/1000 gal) Book Value For P.A.N. (lbs11000 gal) 4=25-96 3.2 1.66 9-24-96 1.2 1.66 3-24-97 2.4 1.66 5-16-97 1.5 1.66 8-22-97 1.7 1.66 10-24-97 1.3 1.66 Average 1.88 1.66 Effluent Storage Capacity Typical effluent storage needs are discussed earlier in this document. As already mentioned, Little River has a multiple stage lagoon system. This means excess effluent and rainfall will accumulate in 12 1 LITTLE RIVER FARM PHASE III - REVISED the end stage or Lagoon #2. Below the reader will see Table 9 that shows storage requirements and estimated availability. TABLE 9 LITTLE RIVER FARM Lagoons where storage is allowed Calculated needed Total estimated lagoon volume (gallons) ++ Months of available storage (an.)+++ store a(gallons) + Lagoon #2 1,601,738 1,992,194 6 + = 6 month excess water storage plus two 25 year - 24 hour storms. ++ = This volume is considering Lagoon #2 after retrofit. +++ = Considers available normal monthly storage while leaving room for two 25 year - 24 hour storms and the minimum design volume. The following conclusions can be made; 1. Little River Farm test data shows the average that anaerobic treatment values are a little less than book value. As Table 8 shows the P.A.N. values vary to some degree with time. Sludge removal from the first stage lagoon would probably improve overall treatment. However, treatment effectiveness is well within acceptable levels. 2. Lagoon #2 at Little River Farm must be enlarged to allow the farm adequate excess wastewater storage. N.G. Purvis Farms has agreed to this enlargement and the plans for such have been developed. The reader may refer to the PHASE I plans to view the enlargement details. The lagoon enlargement should assist with nitrogen reductions in addition to providing needed storage. 3. A decision to abandon the lagoon system at Riverside Farm has not been made, therefore the Riverside system will need to be managed while awaiting this decision. Details on spray irrigating the residual Riverside effluent and added stormwater will be discussed under the waste utilization portion of this package. GENERAL SEDIMENT EROSION CONTROL SUGGESTIONS 1. In the future the farmer shall at all times take whatever means necessary to control erosion on the farm and prevent sediment or nutrient transport off-site. The farmer should use terraces grass strips, grass buffer zones, farming on the contour, silt fencing, rock dams, etc. in order to control erosion. However, erosion control design is beyond the scope of this Waste Utilization package. The local NRCS office may assist in developing a long term sediment and erosion control plan if requested by the farmer, 13 LITTLE RIVER FARM PHASE III - REVISED 1 ' 2. After final grading and permanent vegetation is well established around the confinement houses, lagoon and dam and spray fields, maintain good covers with mowing and fertilizing. Annually collect soil samples for analysis and follow fertilizer and time recommendations. Fertilize and lime native grasses around the site and keep existing ground cover in tact as much as possible. Maintain natural water ways and ditches. Plant new cover grasses as necessary. See Exhibit 8 for soil sampling data. ' 3. Mow grass as desired and in accordance with accepted practices, especially around the lagoon area. Keep weeds and floating weed mats off of the lagoon. 4. Repair mulch and seed beds as necessary if areas of dead grass develop or erosion scars occur. 5. Use pesticides and herbicides only as a last resort to keep grass stands healthy. Use good ' housekeeping techniques to control insects along with or instead of pesticides. 6. New shrubs and trees should not be planted closer than 30 feet to the new lagoon and not on the lagoon dam. Lagoon Management And Control Programs ' Odor Control And Lagoon Management g g ' Note: Much of this document text and exhibits are directly or indirectly related to odor control. Likewise, common sense plays a very important part of any odor control program. The below list of items is not intended to be all inclusive. Please refer to all information related to this farm, including ' suggestions made in the attached exhibits. See Exhibit 18 for an odor control checklist. 1. Use common sense and close observations to prevent lagoon upsets. 2. It is desirable to add manure daily or every other day in regular doses. This is preferred to slug loading the lagoon at irregular intervals or starving the microorganisms. 3. The lagoon sludge and/or wastewater shall be tested to determine its nutrient content prior to land applications. This shall be done every 60 days or within 60 days prior to major application events. Send effluent and sludge samples to the N. C. Department of Agriculture, Plant, Waste, and Tissue Lab, 4300 Reedy Creek Road, Raleigh, N.C. 27607, phone (919) 733-2655. Plant or crop tissue samples can also be sent for regular analysis. Contact the local Cooperative Extension Service for additional details and phone numbers. Keep in mind that sludge applications will likely alter routine liquid application rates. 4. Keep grasses and vegetation out of the lagoon. Permanent floating mats (not weed mats) are not likely to occur on swine lagoons. Such mats will not interfere with performance but should be removed to help control odor and insects. Rubber gloves, plastic bags, and trash tend, to accumulate in lagoons and should be cleaned out regularly. Keep it neat! 5. Lagoon water levels should be lowered before the on set of wet weather seasons and in accordance with on-farm crop needs. Leave plenty of room for heavy rainfalls or long wet seasons. Review freeboard requirements and keep enough freeboard for the appropriate storm surges. 14 1 1 1 1 LITTLE RIVER FARM PHASE III - REVISED 6. Regularly inspect the lagoon dam and earthen embankments for settling or bulges, side slope stability, rodent damage, jug holes or pock marks, erosion scars, wave action damage, weeping, etc. Weeds should be mown at least one time per year and two times per year in heavy growth years. Good weed control will help minimize insect problems. 7. Do not drive vehicles across emergency spillways. Keep the spillway clear of limbs, tall plant growth, logs, floating debris, sedimentation, etc. Watch for erosion and settling. Keep emergency overflow channel in good vegetative cover and free from erosion. 8. Grazing on dams and embankments can cause problems and is not allowed. 9. Inspect all dams, earthen embankments, and emergency spillways at least two times per year or after every significant storm event. The owner/operator shall keep a written record on all inspections, maintenance and repairs done on the lagoon and or dam. 10. Lagoons with floors below the seasonably high water table should maintain the water levels in the lagoon at or slightly above the seasonably high level. 11. Always maintain at least 1 foot of freeboard in lagoons with pump systems. If pump units are not owned by the farmer where he/she has control of the use of the pump then the farmer should maintain at least a 2 feet freeboard. 12. Try to avoid large rapid liquid level reductions inside the lagoon. Always observe the inside darn sides for possible liner sloughing during rapid liquid draw -downs. Repair damaged lagoon liners immediately. 13. Emergency spillways should be kept clear of trash and debris. A good grass cover should be maintained at and down slope of emergency spillways. 14. Once new lagoons are constructed and ready for filling, it is very important to first add water to the lagoon prior to adding swine manure. The owners should be careful to add water to a new lagoon until at least one half of the lagoon design treatment volume is achieved before adding swine manure. In first stage lagoons the operator should always strive to maintain a liquid depth of about 6 feet after a few months of operation, except for storage only ponds. Initial water addition to the lagoon shall be from water wells on the farm or from nearby creeks, but if storm water run-off can be easily added to the lagoon it may be added in place of well water. Do not allow lagoon side walls to become eroded when filling. 15. Research literature suggests a pH of 7.5 to 8.0 be maintained in an anaerobic swine lagoon to obtain optimum treatment conditions and minimize odors. During lagoon start-up the acid forming bacteria will tend to populate faster then the methane forming bacteria and can lower the overall pH of the lagoon water. If this occurs, the owner/operator should add hydrated lime to the lagoon at a rate of 1 pound per 1000 cubic feet of water. The lime can be applied to the surface of the lagoon and nixed into the surface waters until a proper pH is obtained. Start adjusting the pH if the lagoon waters drop to or below a pH of 6.7. 16. The only way to accurately estimate the volume of sludge in an anaerobic lagoon is to take measurements. This can be done by using a "sludge judge" or a variety of other measuring devices, Measure sludge accumulation at least one time every 2 years. Plan sludge removal events as desired by the farmer in accordance with the waste utilization plan, weather conditions, etc. PLAN AHEAD! 17. Avoid unnecessary agitation of the lagoon when not irrigating. This will help control odors. When possible allow water to flow into the lagoon in a gentle fashion instead of splashing or cascading. Inlet piping should be placed below water surface as long as the water inside the 15 LITTLE RIVER FARM PHASE III - REVISED ' houses will drain out fully. Extreme care should be used when filling the lagoon so as to avoid eroding a scar into the side of the lagoon and exposing undesirable soils. Use temporary flexible drainage pipe if necessary to transfer water to the bottom of the lagoon area. Flexible pipe can ' be left in lagoon if it does not move or float. 18. Effluent piping from the confinement housing should be a minimum of 6 inches in diameter, however 8 inch piping may be used. Gravity flow piping should be sloped according to the ' recommendations of the building contractor. it should be PVC piping with glue joints. The terminal end of the piping should extend just under the water surface. Normal pipe invent positions are between the maximum six month storage volume and the design treatment volume ' level. If the pipe outlets are under water and the pipes are air tight the pipes should be equipped with vapor traps and vents to prevent gasses from moving back toward the confinement houses. Clean out ports should also be provided for each set of pipes. USE EXTREME CAUTION ' WHEN INSTALLING PIPES ACROSS FILL MATERIAL SUCH AS A DAM, CONSULT THE ENGINEER OR NRCS BEFORE DIGGING. ' 19. Lagoon start-ups are best done in warm weather, particularly in the northern climates. This is less important in southern states. Careful consideration to pH and gradual start-up loadings can help off -set cool weather start-ups. ' 20. Irrigation pump intakes should be a minimum of 18 inches below the lagoon liquid surfaces. The operator may elect to occasionally agitate the sludge on the lagoon floor while irrigating in order to minimize sludge build-up. Any irrigation pump and irrigation nozzles should be designed to ' pump solids if this is part of the irrigation plan. 21. Take extreme care to select optimum conditions for spray irrigation of wastewater and sludge removal events. Careful planing will help minimize odors. Irrigate wastewater in dry warm ' weather if possible, preferably before 12 noon. Avoid weekend and holiday irrigation unless absolutely necessary. Try to irrigate when wind is not blowing toward neighbors. 22. New products are being developed to help minimize odors from swine operations. The ' owner/operator may utilize such products but these should only be utilized according to manufacture's recommendations and with caution. Many of these products do not reduce odors and are a waste of money. Rapid additions of enzymes or chemicals could cause microbial ' upsets. 23. In North Carolina prevailing winds blow from the southwest toward the northeast. Plant or maintain trees on the west and southwest side of the farm to act as a wind break. Plant trees ' between irrigation fields and neighbors or public highways, Avoid spraying on windy days or when the wind is blowing toward nearby neighbors. 24. Keep trash, dead animals, and spilled feed cleaned up and properly disposed. Regularly haul off dead animal carcasses. Refer to Exhibit 10 for a mortality disposal option checklist. ' Insect Control And Mortality Management Insect control is an important aspect of the day to day operation of a swine production facility and ' assists the farmer in being a "good neighbor". Below is a list to consider in an insect control program. Also refer to Exhibit 19 for an insect control check list. 16 LITTLE RIVER FARM PHASE III - REVISED 1 ' 1. The farmer shall at all times strive to keep weeds and tall grass from growing uncontrolled around the lagoons. 2. Keep large floating mats of leaves, trash, and debris cleaned out from the lagoon. These mats ' can tend to form a habitat for insects and flies. Dispose of all organic materials and trash in containers or dumpsters. 3. Keep dead animals picked up, placed in carcass disposal containers, and hauled off-site. ' 4. Keep all grass mown, especially around houses and lagoons. 5. Keep all spilled feed and piles of grain cleaned up. 6. Follow crop stalk and root destruction programs where applicable. Fallow all BW's for crop production. 7. Small pools of water can develop around a farm due to equipment traffic, etc, Keep these depressions filled so water does not stand for long periods. A "dry" and manicured farm ' discourages insect breeding. 8. The farmer should consult with the local Cooperative Extension Service to discuss an integrated ' pest management program. Incorporate the use of pesticides and herbicides as needed for insect control. 9. Employ good housekeeping! ' 10. Manure tends to pack into the corners of pits and can cause excessive odors and insects. Regularly inspect pits, sump areas, pit walls, etc, for caked manure. Use a high pressure hose to wash out caked manure areas. ' 11. Remove crusted solids from lagoons, pits, and channels. ' Personal Safety Considerations Around Lagoons I. Fencing around the lagoon is an option to the farmer if trespassing is a problem. If the public or' children will have access to the lagoon area the lagoon should have a stock tight fence installed around its perimeter. Clear warning signs should be installed around the lagoon and be visible from all sides of the lagoon. Unauthorized persons should be kept away from the lagoon ' area. 2. The owners should install throw type safety devices within easy access from at least 2 places around the lagoon in the event of a drowning accident. Safety ropes should also be kept nearby. ' At least one person at the farm should have water rescue training. Any person using a boat on the lagoon must wear a life preserver and have a helper standing on shore in case of an emergency. All farm personnel should have first aid and safety training. ' 3. Animal manures produce gasses as their solids decompose. Agitation of lagoon solids or agitation of under slat liquids can cause large amounts of gasses to be released quickly. The ' owners should be aware that certain gasses are colorless and odorless and can cause asphyxiation and death under severe circumstances (usually in confined spaces and not as likely around a lagoon). It is doubtful gas concentrations would approach explosive levels, but the owners ' should be aware of such possibilities in confined spaces. Employees should be warned about such dangers and trained in dealing with such matters. The primary types of gases produced by animal manure are listed below: 17 1 1 1 LITTLE RIVER FARM PHASE III - REVISED Hydrogen Sulfide- H2S : • The most dangerous of gases produced, especially during manure agitation. This gas is corrosive to exposed metal parts. • Colorless with distinct odor. • Heavier than air, accumulates near the floor. • Recommended maximum safe gas concentrations for an 8 hour exposure to humans: 10 parts per million • Recommended control of as: Adequate ventilation. 71 • Not readily explosive. Carbon Dioxide -(CO2): • Not particularly toxic in normal concentrations. Large quantities can be released durin manure agitation. Not particularly corrosive. • Colorless and odorless. • Heavier than air, accumulates near the floor. • Recommended maximum safe gas concentrations for an 8 hour exposure to humans: 5 000 arts per million • Recommended control of as: Ade uate ventilation. • Not readily explosive. Methane- CH4 : • The most explosive of gases produced, especially during manure agitation. Not extremely toxic at low levels. • Colorless and odorless. • Lighter than air, accumulates near the ceilin . • Recommended maximum safe gas concentrations for an 8 hour exposure to humans: 1,000 parts per million • Recommended control of as: Adequate ventilation. • Explosive at concentrations of 50,000 to 150,000 parts per million or 5'- 15 Ammonia- NH4 : • Not extremely toxic in lower concentrations. Irritating to the eyes and respiratory system. Can be released in large quantities especially during manure agitation. Can be corrosive to exposed metal parts. • Colorless with very distinct odor. • Lighter than air, accumulates near the ceiling. • Recommended maximum safe gas concentrations for an 8 hour exposure to humans: 25 parts per million • Recommended control of as: Adequate ventilation. • Not readily explosive. 18 LITTLE RIVER FARM PHASE LII - REVISED ' 4. Workers should never go under floor slats unless accompanied by a helper and only if adequate ventilation is in place. Drain and clean under slat pits at least 8 hours prior to entering in addition ' to providing good ventilation. Workers entering confined spaces should follow OSHA guidelines for such activities. t 5. The owner/operator may wish to purchase a portable hand held gas meter for questionable environmental situations. 6. Beware of spiders and snakes around swine facilities. ' 7. Workers should attend to cuts and wounds immediately with the proper first aid. 8. An emergency action plan must be developed for this farm in case an emergency develops. A general plan is discussed later in this document. WASTE UTILIZATION PLANS 1 On -Farm Nutrient Production ' Anaerobic lagoons breakdown solids and nutrients in raw swine effluent. The microbes in the anaerobic process consume some nutrients in their metabolism and help reduce the nutrient value of the raw manure. Swine effluent contains considerable nitrogen as well as other nutrients such as ' phosphorous and potassium. In addition the effluent contains many micro nutrients such as copper, calcium, zinc, etc. Currently only nitrogen is considered as the limiting nutrient factor for the land ' application of swine effluent, but in the future other nutrients may become the limiting components. The farmer must perform annual soil tests for copper and zinc. The farmer should alwa s be aware of the total nutrient composition of his/her waste and alwa.+� s look at other nutrients besides nitrogen since these can seriously effect crop health. Some discussion about metals, etc. will be given in this ' plan. Exhibit 13 shows maximum metal loadings. Below the reader will find estimated nitrogen amounts expected to be produced by the hogs. The Plant Available Nitrogen or P.A.N. in swine ' effluent can be estimated by using actual chemical analysis (the best alternative) or by using some standard design numbers such as those issued by the N.C. Cooperative Extension Service, NRCS publications, etc. All nitrogen figures are given below as plant available nitrogen or P.A.N. Actual ' test values will be used in this report for Little River Farm, Table 8 shows recent test data from Little River Farm. The first 4 test dates represent effluent ' generated by Little River Farm when it was a farrow -to -weanling operation. The last two test dates reflect the farrow -to -feeder operation. The number of sows has not changed. ' Little River Farm Facilities Number of Head: 500 sows. Type of operation: Farrow -to -feeder ' Est, per unit P.A.N. production: 1.88 lbs. per 1000 gals of digested effluent Estimation source: Averaged NCDA test results (Table 8). Estimated average weight per animal unit: 522 lbs Estimated average excess water production (rainfall added) = 1.0 cu. ft. /lb. 19 1 1 LITTLE RIVER FARM PHASE III - REVISED Excess water production est. source: NCSU - Cooperative Ext, Service. Annual Excess Wastewater Production: 1.0 cu.ft./lbs x 500 sows x 522 lbs/head = 261,000 cu.ft. 261,000 cu.ft. x 7.48 gallon/cu.ft, =1,952,280 gallons Annual Nitrogen Production: 1,952,280 gal. x 1.88 lbs. N/1000 gal, = 3,670 lbs P.A.N. Riverside Farm has been out of operation since the summer of 1997. However the lagoon system is still in tact and will accumulate rainwater. As required by DWQ, the Riverside lagoon system must have a management plan for dealing with this lagoon system. Therefore the engineer will address said management below. Keep in mind that the Riverside Farm effluent will continue to have less and less nutrient value as rainfall dilutes the lagoon water. Therefore the engineer fully expects the Riverside effluent to become less and less of a nutrient contributor over time. Regular effluent samples should be taken from Riverside in order to accurately track nutrient levels. TABLE 10 RIVERSIDE FARM Date Of Sample Reported P.A.N. (lbs/1000 gal) Book Value For P.A.N. (lbs/1000 gal) 4-25-96 2.0 2.5 9-24-96 0.58 2.5 3-24-97 2.1 2.5 5-16-97 1.6 2.5 8-22-97 1.9 2.5 10-24-97 0.95 2.5 Average 1.52 2.5 * Riverside Farm was a feeder -to -finish operation during this time. Book values are for feeder -to - finish operations. Riverside Farm Facilities Number of Head: 0. Type of operation: closed. Est. per unit RA.N. production: 0.95 pounds per 1000 gallons of digested effluent. Estimation source: Most recent NCDA test results (Table 10). Estimated average weight per animal unit: N/A 20 LITTLE RIVER FARM PHASE III - REVISED ' Estimated average rainfall less evaporation = 34 inches (actual value may be less). Excess water production est. source: N.C. climate and rainfall data - estimated. Total lagoon acreage: 1.43 acres. ' Average Annual Excess Water From Rainfall: 34 inches x 1.43 acres = 48.62 ac -in. ' 48.62 ac -in x 27158 gal/ac-in = 1,320,422 al. Maximum Nitrogen Content First Year: 1,320,422 gal. x 0.95 lbs./1000 gal. = 1,254 lbs P.A.N, (or less). ' Total irrigation from both farms: 3,272,702 gallons. I Total P.A.N. from both farms: 4,924 pounds P.A.N. Nutrient Application Rates There is no more important task in the utilization of animal waste than to properly apply it on a particular crop at rates which the plants can utilize. Over application can cause nutrients to be ' washed off to surface water or leached into ground water, and under application can result in a poor crop growth. Proper application amounts are known as "agronomic rates". The proper agronomic rates can vary from season to season, by crop types, by soil types, by topography, by short term ' weather conditions, etc. These values are not to be confused with potential hydraulic loadings. Hydraulic loadings will be discussed in another section. The key factor to remember is to not apply nutrients to crops in excess of their ability to utilize these nutrients or in excess of water (hydraulic) ' acceptance rates. A soil survey map is attached as Exhibit 4. This shows soil types found around the proposed ' irrigation site. Different soil types will have different crop yields and different water acceptance rates. This will be discussed below. Existing crop land will be used at this farm to receive irrigation. ' The proper application of animal manure to crops must be a well thought out and planned event. Planning for the irrigation of swine effluent must be done in advance of the need for irrigation. In order to do the job right the farmer must collect waste samples for analysis and soil samples for ' analysis in advance of irrigation, If sludge is scheduled for removal it too should be sampled and its nutrient values factored into the land application program. See Exhibits 8 and 9 for sampling instructions. If long term waste analyses are available the farmer should take 5 years of data and ' drop the high and low years (for P.A.N.) and average the other 3 years. Extremely high or low nutrient values should be questioned and reasons sought. Exhibit 5 and Tables 8 and 10 shows recent test results and past performance. ' The soils informationresented within this document was obtained from soil survey maps. A P Y P certified soil scientist was not involved with this project. 21 1 L171LE RIVER FARM PHASE III - REVISED 1 ' Soils Under Irrigation According to the USDA/NRCS soil survey maps for Montgomery County (Exhibit 4) the ' predominate soils series to be "potentially" under irrigation at this site are: 1. 475B - Badin - Tatum Complex, 2 to 8 percent slope. ' 2. 475C - Badin - Tatum Complex, 8 to 15 percent slope. 3. 475D - Badin - Tatum Complex, 15 to 25 percent slope (minimal). 4. 452B - Badin - Goldston Complex, 2 to 8 percent slope (minimal). ' Soil Description ' Soil Name............................................................. Badin - Tatum Complex Soil Symbol(s)...................................................... 475 B,C, D Average Soil Depth ............................................... 1.5 to 2.5 Feet ' Soil Index Number ................................................ 15 (most probable) Most Restrictive Permeability Zone ....................... 0.6 in/hr. (approx.) Maximum Long Duration Application Rate ........... Bare Soil = 0.30 In./Hr. (Avg.) Maximum Long Duration Application Rate ........... On Crop = 0.35 In./Hr. (Avg.) Maximum Short Duration Application Rate ........... 0.5 Inches/Hour Depth Of Moisture Replacement (Hay Crop) . . .. . .... 1.5 Feet ' "Design" Moisture Use Rate (Maximum) ............... 0,24 Inches/Day Maximum Irrigation During Peak ET ...................... Every 3 to 5 Days ' Maximum Application Amount .............................. 0.3 to 0.75 inches + Soil Description Soil Name................................................................ Badin - Goldston Complex Soil Symbol(s)......................................................... 452B Average Soil Depth .................................................. 1.5 Feet Soil Index Number ................................ 15 (most probable) ' Most Restrictive Permeability Zone ..................... 0.6 in/hr. (approx.) Maximum Long Duration Application Rate .............. Bare Soil — 0.30 Inches/Hour ' Maximum Long Duration Application Rate .............. On Crop = 0.35 Inches/Hour Maximum Short Duration Application Rate .............. 0.5 Inches/Hour Depth Of Moisture Replacement (Hay Crop) ............ 1.5 Feet ' "Design' Moisture Use Rate (Maximum) .................. 0.24 Inches/Day Maximum Irrigation During Peak .............................. Every 3 to 5 Days Maximum Application Amount ................................. 0.3 to 0.6 Inches+ ' + Approximate maximum irrigation in one cycle in piedmont - (Hay crop). Usually irrigation will be less. Highest value assumes a 75% irrigation efficiency and would only be possible in hot and dry ' weather conditions on slopes less than 10 %. Steeper slopes or cool weather applications will require less intensive irrigation. 1 22 LITTLE RIVER FARM PHASE III -REVISED Nitrogen Typically nitrogen is the limiting nutrient factor for deciding the application amounts to be applied to ' a specific crop for a given growing season. Nitrogen removal rates by crops will be discussed later. Copper And Zinc ' Copper and zinc are trace metals often found in animal waste in small amounts. Plants must have some of these metals in order to thrive. Copper and zinc can accumulate in soils and may eventually reach high enough levels to become toxic to plants if applied year after year. Different plants have ' different tolerances for these metals. Harmful metal accumulation levels will also depend on the cation exchange capacity (CEC) of the soil, Exhibit 13 shows various metals and relative harmful levels. Soil test results shown on Exhibit 15 shall be compared to Exhibit 13. The farmer should ' always try to keep the metal levels as low as possible. NRCS, DWQ, etc, recommends that no more than 1120 of the lifetime metals allowance be applied in any one year. Soil test data will assist in viewing metal levels and CEC of the soil. Soil tests for copper and zinc must be taken at least ' annually. Soil tests and metal concentrations will be discussed below. Phosphorus Phosphorus levels in swine manure can be rather high, especially in sludge. Usually the farmer will tend to land apply phosphorus in amounts beyond what can be taken up by plants when using animal ' manure. High phosphorus levels are more of a problem for surface transport to streams than it is a problem for plants. This is because the phosphorous strongly attaches itself to soil particles. Therefore the farmer must be very cautious about surface runoff from spray fields into streams or ' creeks. Good buffer strips will help keep phosphorus from getting into streams, ' Soil Test Results And Metal Concentrations Soil samples were collected on or about 8-8-97. Test results are shown on Exhibit 15. While this ' soil report is only one "snap -shot" of the soil conditions, the following basic comments can be made: 1, The soils tested need to be limed at the rate shown on Exhibit 15. This should be done ASAP, ' 2. Crop nitrogen requirements will be minimal in the upcoming crop season, i.e, added nitrogen will be 50 to 70 pounds per acre. More will be said later about crop production rates vs nitrogen ' application. 3. There is no real need for phosphorous or potassium on this soil in terms of crop utilization. 4. There is not a need to add copper or zinc to the soils at the farm in terms of crop production. In ' fact future loading of these metals should be minimized to avoid phytotoxicity problems. The soil tests now indicate copper and zinc levels approaching levels of concern. 23 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 LITTLE RIVER FARM PHASE III - REVISED 5. Another soil sample should be collected in the spring and compared with Exhibit 15. Closely follow the soil sample instructions found in Exhibit 8, Do not use galvanized buckets or tools to collect these samples. 6. Waste samples were collected on several occasions. Table 11 shows the results in terms of zinc and copper concentrations. TABLE 11 WASTE ANALYSIS FOR ZINC AND COPPER AT LITTLE RIVER FARM Date Of Sample Zinc Copper 4-25-96 0,35 mg/l 0.19 mg/1 9-24-96 0,60 mg/l 0.19 mg/1 3-24-97 0.57 mg/l 0.32 mg/l 5-16-97 0.36 mg/l 0.38 mg/1 8-22-97 0.48 mg/l 0.32 mg/I 10-24-97 0.36 mg/1 0.23 mg/1 Average (mg/1) 0.45 mg/1 0.27 mg/1 Average 0.0038 lbs/1000 gallons 0.0023 lbs/1000 gallons Estimated annual zinc application from Little River Farm from irrigation = 7.42 pounds. Estimated annual copper application from Little River Farm from irrigation = 4.49 pounds. TABLE 12 WASTE ANALYSIS FOR ZINC AND COPPER AT RIVERSIDE FARM Date Of Sample Zinc Copper 4-25-96 0.32 mg/l 0,38 mg/l 9-24-96 0,70 mg/1 0.43 mg/l 3-24-97 0.49 mg/l 1.29 mg/1 5-16-97 0.76 mg/l 1.15 mg/1 8-22-97 1.96 mg/l 1,30 mg/1 10-24-97 0.81 mg/1 0.67 mgll Average (mg/1) 0.84 mg/1 0.87 mg/l Average 0.0070 lbs/1000 gallons0.0073 lbs/1000 gallons 24 LITTLE RIVER FARM PHASE ❑I - REVISED ' Estimated annual zinc application from Riverside Farm from irrigation = 9.24 pounds (or less). Estimated annual copper application from Riverside Farm from irrigation = 9.64 pounds (or less). 1 Cropping Descriptions Discussions between the farmer and the engineer were held to determine the farmer's desire for future crop selection. in general Purvis Farms has been and wishes to continue growing hay crops and harvest these crops regularly. The farm has been growing fescue grass in cool seasons and pearl millet in warm seasons. A small grain crop will also be used along with the cool season fescue grass I to extend the spray season. No grazing is planned at this time. All effluent will be surface applied via an existing spray irrigation system. See Exhibit 6 for a ' property sketch and field identifications. The soil survey map can be seen as Exhibit 4. Soil samples shall be collected at least one time per year and sent to NCDA for analysis. Crops must be planted within 30 days or be actively growing within 30 days of an effluent application event. ' Crop Planting Considerations Fescue grass and winter wheat are now planted over all proposed spray fields at Little River Farm. Since there is an established crop history at this farm the engineer will use Realistic Yield Expectations (R.Y.E.) to calculate plant nutrient uptake for the fescue grass. This R.Y.E. value is an "average" value based on historic production, not "book values". 45 lbs. of N uptake per ton of hay has been assumed. Please note that R.Y.E. can vary by soil type for a given crop. The R.Y.E. for each soil type is given in Table 17. These R.Y.E, values 100% of the full value since they have been ' overseeing the land with a cover crop already and these are actual values (see Table 13). Fescue grass is a cool season perennial crop and its nutrient uptake is typically greatest in the months from March to May, with a moderate growth from September to November. To establish, drill fescue ' grass at 10 to 15 pounds per acre or broadcast at 15 to 20 lbs/acre. Plant 1/4 to 112 inches deep. Best planting dates in the Piedmont and Coastal Plain are between August 25 and September 15 (see Exhibit 14). 1 Winter wheat has been recently planted over the existing fescue grass as a supplemental crop to enhance nitrogen up -take in December, January, and February. This wheat should allow a small ' amount of effluent spraying to be done during these months. Winter wheat is a small grain and has many of the same characteristics as rye. Typical N up -take is 45 to 55 pounds per ton. Winter wheat can be drilled into existing tall fescue at 100 pounds per acre. Plant 1 to 2 inches deep. Best ' planting dates in the piedmont are between August 25 and September 15, but may extend to October 31. Cut wheat along with fescue. See Exhibit 14 for additional details. Winter wheat will reduce ' fescue grass yield an estimated 25 percent but when its tonnage is added back the engineer expects similar yields to historical harvests. ' Pearl Millet (summer annual grass) will be used as a warm season crop to enhance nitrogen uptake and extend the potential application months for irrigation. The pearl millet will be planted over the existing fescue grass. Between April 25 and June 30 the farmer will plant the pearl millet, Seeding shall take place at 15 to 20 pounds per acre planted with a grain drill or 20 to 25 pounds per acre if 25 1 1 n 1 11 LITTLE RIVER FARM PHASE III - REVISED planted by broadcast. The pearl millet shall be planted over the entire crop growing area scheduled for irrigation. Future seeding rates shall be determined by the condition of the poor stand areas and tempered with the farmers past experience. No grazing is planned on this crop in the foreseeable future. When mature the crop is scheduled for site removal. The engineer will use R.Y.E, to calculate nutrient uptake based on historical values, not book values. Nitrogen removal will be assumed to be 45 lbs. N uptake per ton of harvested crop (hay). The pearl millet is a warm season crop and its nutrient uptake is typically greatest in the months from June to August. It is suggested that the farm minimize the cutting of grasses and/or other crops in the buffer areas shown on Exhibit 6. Taller grass allows for better sediment control and animal habitat in the borders surrounding the irrigated fields This is especially important in or near drainage ways or ditches. The farmer may elect to plant some other type of vegetation in this area which requires minimal maintenance. Cut buffer zones as needed and minimize the use of commercial fertilizers in these areas. Land preparation and planting suggestions for forage crops appear on Exhibit 14. TABLE 13 REALISTIC YIELD EXPECTATIONS FROM FUSTORIC RECORDS Latest Year Yields Latest Year Yields Total Tons Tons/Acre Tall Fescue 171.4 5.36 Pearl Millet 130 4.06 Winter Wheat * NIA 0 * Assumed winter wheat yield at 0 percent typical value due to overseeding. Used mostly to extend spray season. Assume fescue plus wheat tonnage equals historic fescue yield. Crop Maintenance All forage crops should be cut regularly and the residual hay removed off the site. This is vyr important when calculating nitrogen removal capabilities of any crop. Fescue grass should be cut when it is 10 to 15 inches tall. This will likewise cut an overseeded crop like winter wheat. Regular cutting every four to five weeks during the growing season can be expected provided growing conditions are suitable. More or Iess frequent cutting may be necessary. Fescue grass should go into the warm season with 3 to 4 inches of growth. Cut pearl millet when growth exceeds 24 inches and remove from the site. Millet cutting will likely occur between July and September. Six inch stubble should be left standing after cutting pearl millet to encourage re -growth. Records shall be kept on all tonnage of all crops removed from the site. Regular soil samples shall be collected and the analysis incorporated into the desired nutrient application plan. See Exhibit 8 for soil sampling details. Soil samples shall be collected no less than yearly. Lime and supplement fertilize according to the NCDA soil reports tempered with yields and crop health. Annually the farmer shall compare crop removal rates with nutrient application rates and adjust irrigation accordingly. Consult seed companies for exact re -growth and harvesting suggestions. 26 1 LITTLE RIVER FARM PHASE III - REVISED ' Buffers and Set -Backs It is suggested that the farm minimize the cutting of grasses and/or other crops in the buffer areas ' shown on Exhibit 6. Taller grass allows for better sediment control and animal habitat in the borders surrounding the irrigated fields This is especially important in or near drainage ways or ditches and in areas where two hillsides converge. The farmer may elect to plant some other type of vegetation ' in buffers which requires minimal maintenance. Cut buffer zones as needed and minimize the use of commercial fertilizers in these areas. ' The following are buffers or set -backs that shall be maintained when spray irrigation is taking place. Keep in mind that these are minimum distances from wetted areas. Wind conditions, neighbor activities, crop growth, temperatures, etc. may require that buffers be increased. Wind direction is ' predominately from the west and southwest in Piedmont North Carolina. Be particularly careful to avoid spray drift if irrigating on windy days. No irrigation water can come closer than: ' • 75 feet from perennial waters (solid blue line streams) • 50 feet from any property boundary • 25 feet from public roads (see note) ' • 100 feet from all water wells • 200 feet from neighboring houses (dwellings) ' • 25 feet from drainage ditches (see note) • 75 feet from property boundaries on which an occupied residence is located ' Note: A light application of effluent over grass water ways to maintain a good grass cover is acceptable. This is different from deep ground water lowering ditches. Use good judgment and plan this type of activity away from rain events. The engineer would suggest a buffer of at least 100 feet ' from public roads if using big gun irrigation. Twenty five feet is required and is acceptable if using a "honey wagon" to broadcast near public roads. Do not irrigate in wet lands. Do not heavily irrigate in valleys which are subject to high rainfall run off or in wet weather drainage ways. 100 feet buffers ' from perennial water are recommended by the engineer for all farms. NUTRIENT AND WATER APPLICATIONS Irrigation Scheduling ' Understanding the more technical points of irrigating is very important to the proper utilization of animal waste. Knowing soil/water relationships and plant/water relationships helps the farmer decide ' when irrigation is appropriate. However, it would be much beyond the scope of this irrigation plan to dwell on highly technical aspects of irrigation, The key point to remember is that the soil must accept and plants must be able to utilize the irrigated water in order to avoid surface run-off or ' gravity drainage. Full plant utilization of the water held within the root zone is needed to avoid draining nutrients below the root zone. Careful observations of soil/plant and climatic relationships will help assure a successful irrigation program. Exhibit 24 explains soil/water/plant relationships in ' more detail. 27 1 LITTLE RIVER FARM PHASE III - REVISED 1 ' TABLE 14 (Medium body soils) Month Dry Days Needed Between Heavy Irrigation Events (Typical) ' January 20 February 15 March 10 ' April 8 May 6 June 5 ' July 5 August 6 September 8 ' October 10 November 15 December 20 ' Table 14 is a very general guide. On-site measurements and experience must be used to accurately ' schedule irrigation events. Sandy soils may require less dry days between irrigation events. Small amounts of irrigation may be possible without waiting for all the dry days shown. Plant available moisture and other soil/water relationships will dictate actual times between irrigation events. If crops are not actively growing it is better not to irrigate. The operator must use good judgment when applying effluent to crops. His or her judgment, ' tempered with crop growth, crop health, rainfall, and other factors will be needed to make a workable irrigation schedule. The farmer must also adhere to lagoon designs and suggested maximum and minimum lagoon volumes. Always know your lagoon level and available storage ' volume. A key item to remember is to keep water levels inside the second stage lagoon at manageable levels. ' Due to the concerns over possible groundwater contamination occurrences, the owner is encouraged to "spread out' the irrigation volumes so as to not concentrate loadings in one place at one time. Heavy effluent loadings can cause nitrogen to quickly leach below the plant root zone. Several light ' applications per month is often better than 1 heavy application. Monitor soil moisture so that gravity drainage from irrigation events is more or less zero. Hard hose travelers do not always irrigate all available acreage. Corners or long narrow strips are often missed by irrigation systems. These areas of crops need nutrients in order to thrive. The farmer should plan to fertilize these areas with effluent by other means. Little River Farm may wish to utilize some of this land for effluent and sludge disposal or in a "pump and haul" situation using a broadcast wagon. Before this occurs the farmer must look at a soils analysis, nitrogen. removal potential, cropping, etc. Lagoon water levels should not be used alone to verify effluent application volumes over the crop land. Good records on irrigation rates, hours of pumping, and volumes are required. Exhibit 11 shows several examples of record keeping forms. 28 t 1 1 LITTLE RIVER FARM PHASE III - REVISED Irrigation Coverage The irrigation buffer zones are illustrated on Exhibit 6. Exhibit 6 divides the spray acreage into fields called Fields 1, 2, 3, 4, 5, 6, 7, and 8. Each field (except i and 8) is a single pull of the gun cart, Grassy areas outside of the pull zones can also be used for waste provided they are within the set -backs, but these areas are not scheduled for spray irrigation. A total of 32 + acres of crop is being grown at the Little River Farm complex but only 26.3 acres is under irrigation. Waste utilization plans should address the waste application amounts in and out of the irrigation zones. The use of a honey wagon to broadcast effluent into corners or along buffer zones is acceptable if one is available. For now only irrigated areas will be considered for effluent application. Purvis Farms does not plan to use a honey wagon in the near future. If the non -irrigated fields are ever used to receive effluent, the farmer must keep a record of this activity, This is not specifically addressed in this document. At this farm there is one predominate soil type under irrigation but various slopes to each field, TABLE 15 Irrigation Field (Lane) Data Field Number Wetted Diameter ft. Effective Diameter ft. Effective Wetted Pull (ft.) Acres a roa. a rox. Effective Acres a rox, Max Slope Along Pull ercent F1 NIA NIA NIA NIA NIA NIA F2 300 240 625 4.3 3.4 12 F3 300 240 890 6.1 4.9 15 F4 300 240 260 1.8 1.4 10 F5 300 240 706 4.9 3.9 12 F6 300 240 650 4.5 3,6 8 F7 300 240 520 1 3.6 1 2.9 15 F8 250 205 0 1.1 0.9 NIA Total NIA NIA NIA 26.3 21 NIA TABLE 16 Irrigatable Acres At Little River Farm Field Number Wetted Acres Effective Acres Predominate Soil Type Suggested Precipitation Rate(in/hr) Suggested Precipitation Depth in. 171 NIA NIA Badin - Goldston NIA 0.3-0.6 F2 1 4.3 3.4 Badin - Tatum 0.3 -0.5 0.3 -0.75 F3 6.1 4.9 Badin - Tatum 0.3 -0.5 03-0.75 F4 1.8 1.4 Badin - Tatum 0.3 -0.5 03 -0.75 F5 49 3.9 Badin - Tatum 0.3-0.5 0.3-0.75 F6 4.5 3.6 Badin - Tatum 0.3-0.5 03-0,75 F7 3.6 2.9 Badin - Tatum 0.3-0.5 0.3 - 0.75 F8 ].1 0.9 Badin - Tatum 0.3-0.5 0.3-o.75 Total 26.3 21 29 LITTLE RIVER FARM PHASE III - REVISED ' The areas scheduled for irrigation are shown in Tables 15 and 16. From the USDANRCS soil survey map of Montgomery County, and other references, the permeability of the most restrictive soil layer of these type soils varies from as low as 0.6 inches per hour to as much as 2 inches per ' hour. Due to some steeper slopes, the engineer has recommended a short duration loading rate of between 0.3 and 0.5 inches/hour to be safe against surface run-off. The suggested water depth for these soils will be 0.3 inches on steeper slopes (or in wet seasons) and 0.75 inches on less steep ' terrain (during hot dry weather). Experience may allow changes to these values. The topography around the spray fields is moderate to steep. Animal waste can only be applied to ' land eroding less than 5 tons per acre per year. The Little River Farm land should qualify given the proper grass cover is maintained. Erosion could easily become a problem at this farm in the irrigated ' fields if crop covers are not maintained. It is vitally important that the farmer pay close attention to irrigation schedules at this farm. Strong slopes will encourage surface run off to occur, especially during rainfall events. Disons Creek is downslope from the irrigated fields ' and could be impacted by the over application of effluent or by a sudden rain storm shortly after irrigation. Below the reader will see Tables 17 through 22. Each table represents a different set of values related to Little River Farm. Keep in mind that excess rainfall into the Riverside Farm lagoon system has been added to the nutrient loading values in some of these tables. The engineer has used NCDA test data to determine an average value for effluent P.A.N. content in order to simplify discussions and improve the overall usefulness to the operator. Effluent testing will be the only accurate method of determining effluent nitrogen content in the future. Again, Riverside Farm and Little River Farm waste streams have been added together in order to simplify nutrient application discussions, but nutrient contributions from Riverside Farm will be less and less as rainfall dilutes the residual lagoon eluent. Table 17 shows expected yields of the various crops to be grown on the different soil types and their related nitrogen uptake based on yield, Future yields could be lower especially since Riverside Farm ' will be contributing less and less nitrogen in the future. All crops are scheduled for removal off the land at harvest. Crop yields used are based on actual records. ' Table 18 summarizes potential nitrogen removal by the crops. Any crop acreage shared with other facilities has been accounted for in the available acreage shown in these Tables. Please note that if ' the cropping scheme shown was used, the farmer would be able to remove more nitrogen than is predicted to be available from both facilities on an annual basis, In other words the maximum nitrogen removal capability of these crops on 26.3 is estimated to be 11,137 pounds annually. t Estimated nitrogen from the swine effluent is estimated to be 4,922 pounds. Table 18 estimates the farmer could get by with irrigating more heavily on approximately 11.6 acres. These are approximations and guidelines only. By having more acres than needed and by having both cool and ' warm weather crops, the farmer maintains maximum flexibility in his/her irrigation program. Overseeding with winter wheat may not be absolutely necessary for the future, especially since the lagoon system at Little River Farm is being enlarged, 30 1 LITTLE RIVER FARM PHASE III - REVISED 1 ' This waste utilization document does not specifically address nitrogen application on young grass. Thus the farmer must use good judgment when planting and fertilizing new crops. Young grass can not remove large quantities of nitrogen. Applications of effluent must be light on young crops if used. Refer to Exhibit 17 for more information. Table 19 can be studied by the reader to see suggested application values for established crops. Application rates are shown by month in this table. Some months may require multiple application events in order to avoid possible run-off. ' Table 19 is onlyone irrigation scheme and includes some irrigation eve month. Without the $ $ �' overseeding with winter wheat the farmer should not irrigate from mid November to late February. ' The reader should also note that irrigation over the entire 26.3 acres will not supply the entire nitrogen needs or the water needs of the crops. Therefore commercial fertilizer or sludge may need ' to be applied as a supplement. However, since the soil analysis shows only a small need for nutrients in early 1998 the engineer would suggest following Table 19 in 1998 and make adjustments based on soil tests in 1999. Spreading out irrigation over all the cropland will also lessen metal accumulations ' on a per acre basis. The reader must realize that monthly application rates will vary according to many factors. Also, the ' engineer has assumed that liquid effluent will be available to deliver these nitrogen quantities. If the animal waste effluent is lacking the needed nutrients, or lacking sufficient liquid quantities the operator could occasionally need to supplement nutrients. However, use caution when applying ' commercial fertilizers. Consider using sludge instead of commercial fertilizer as it becomes available. Annually look at nutrients like phosphorous and metals to make sure you are not over applying this or other. nutrients. The local Cooperative Extension Service can be very helpful in figuring these ' values. Again, soil tests will be needed to determine these levels. Remember if the soil test data suggests levels of metals are increasing, keep a sharp eye on future results. The irrigation amounts shown in Table 19 can be applied in several applications. Do not over apply in one event. Soil ' moisture will be key in deciding when to irrigate safely. Table 20 shows long term water balances that could be experienced at Little River Farm only. It is ' very important to realize that the operator must use good judgment when applying effluent to crops. His or her judgment, tempered with crop growth, crop health, rainfall, and other factors will be needed to make a workable irrigation schedule. The farmer must also adhere to lagoon designs and ' suggested maximum and minimum lagoon volumes. Table 20 should be used for general guidance only. Monthly excess wastewater values in Table 20 do not include large excess rainfall events. Always know your lagoon level and available storage volume. A key item to remember is to keep water levels inside the second stage lagoon at manageable levels. Lower water levels in lagoon systems before the on -set of long wet seasons. ' Tables 19 and 20 suggest a more or less "balanced" water usage/availability scheme, but in some cases nitrogen loading rates may be seriously diminished due to a lack of excess wastewater. This of ' course would not pose a significant problem and may allow for some needed sludge removal to occur. Nitrogen application can be less than shown by any of these tables, Lower nitrogen levels may mean lower crop yields, The farmer may wish to adjust application amounts or reduce acreage 31 ' LITTLE RIVER FARM PHASE III - REVISED ' to better balance nutrients with crop demand. Always record yields removed from all acreages. Also record fresh water irrigation events and the addition of commercial fertilizer. ' Sludge or solids removal from a farm lagoon can either be removed at one time, such as a contract hauler might do, or gradually. If the farmer plans to incorporate sludge removal into his/her routine waste utilization plan he/she is most often better off to do it yearly, removing approximately 20 ' percent of the 5 year estimated accumulation yearly. Removing sludge every 1 or 2 years reduces the required acreage for nutrient removal verses doing it once every 5 years. ' Table 21 shows the estimated sludge volume from Little River Farm after 5 years. This table suggests one possible land application scheme. Estimated P.A.N. values for anaerobic sludge were obtained from a N.C. Cooperative Extension Publication (part of Exhibit 12). The loading rates shown should not cause problems if done after a crop has been established and is within 30 days of heavy growth. Do not apply sludge to young or poorly established grass. ' Lagoon #1 at Little River Farm currently has a sludge build up which should be scheduled for removal. The engineer is recommending that Purvis Farms plan for sludge removal at this farm within the next 6 months. If possible, the engineer recommends that this sludge be hauled off-site to a certified parcel of crop land and applied at agronomic rates. By this off-site removal, the Riverside/Little River Farm parcel would not receive a heavy load of nutrients and metals at this ' time. This would in turn allow Purvis Farms personnel time to fully evaluate potential on-site crop production and nutrient removal capabilities. The off-site transport and disposal details of this option are not part of this PHASE III plan since no land has been identified as a receptor. Purvis Farms must notify DWQ before removing sludge off-site and follow their suggestions on protocol. Long term sludge application methods (i.e. irrigation, pump and haul, etc.) are not specifically ' addressed in this plan as a separate issue. The engineer suggests that when sludge is ready for removal the farm operator collect a sludge (or slurry) sample for NCDA analysis. Upon review of the results and calculating the nitrogen content of the sludge (or slurry), apply it according to ' agronomic rates using the appropriate method. Table 21 is intended to help give guidance for sludge removal onto Little River Farm cropland by broadcast. Table 21 does not address using a slurry. If there is not an immediate need for the nitrogen on the spray irrigated land, seek non -irrigated land ' for near term sludge applications. Table 22 shows the approximate storage volume of the lagoon at the Little River Farm. These numbers are only approximated and may vary slightly due to irregularities in lagoon shape. The engineer has shown the depth of water necessary to accommodate two 25 year _ 24 hour storms. The values presented in this table are all considered below the emergency overflow mentioned earlier in this document. Lagoon water levels should not be used alone to verify effluent application rates over the crop land however, Good records on irrigation rates and volumes are required. Lagoon #2 must have permanent, highly visible markers placed in its interior. Critical water levels are shown in Table 22 as well as in other places in this report. 32 1 LITTLE RIVER FARM PHASE III - REVISED ' The second stage lagoon at Little River Farm is being expanded to allow for additional liquid storage. Riverside Farm has no animals but the lagoons are still open. The farmer must also manage the water levels in the Riverside Farm lagoons. However, since water level increases will be due to ' rainfall only, the engineer has not gone into great detail about Riverside lagoon water level management. The details on spray irrigation have incorporated the Riverside Farm effluent into the irrigation plan and should thus satisfy the need for lagoon management at this farm. 1 1 33 FARM NAME: LITTLE RIVER FARM (INCLUDING RAINFALL INTO THE RIVERSIDE FARM LAGOON SYSTEM) FARM OWNER($): N.G. PURVIS FARMS, INC. FARM LOCATION: MONTGOMERY COUNTY, N.C. R.Y.E. REDUCTION PERCENTAGE USED FOR OVERSEEDING (IF APPL.): FESCUE = ACTUAL P. MILLET = ACTUAL TABLE 17 W.WHEAT = i0D.0D% CROP TYPES AND REALISTIC YIELD EXPECTATIONS NITROGEN SOIL CROP REAL UPTAKE HARVEST FIELD TYPES YIELD YIELD (ESTM.) CROPPING NUMBER CROP (MAJOR) UNITS ........ ........... ............. ............. EXPECTED (LB/UIYR) x+wxxxxwxw... ............. w.... SCHEME ...x . F2 FESCUE & WHEAT-2 BAD-TATM T/AC/YR 5.35 45 CUT & REMOVE F2 PEARL MILLET-2 BAD-TATM T/ACIYR 4.05 45 CUT & REMOVE F3 FESCUE & WHEAT-3 BAD-TATM T/AC/YR 5.35 45 CUT & REMOVE F3 PEARL MILLETS BAD-TATM TIAC/YR 4.06 45 CUT & REMOVE F4 FESCUE & WHEAT-4 BAD-TATM T/AC/YR 5.35 45 CUT & REMOVE F4 PEARL MILLET-4 BAD-TATM T/ACIYR 4.06 45 CUT & REMOVE F5 FESCUE & WHEAT-5 BAD-TATM TIACIYR 5.35 Ora CUT & REMOVE F5 PEARL MILLETS BAO-TATM T/AC/YR 4.06 45 CUT & REMOVE F6 FESCUE & WHEAT-6 BAD-TATM T/ACIYR 5.35 45 CUT & REMOVE F6 PEARL MILLET-6 BAD-TATM TIAC/YR 4.06 45 CUT & REMOVE F7 FESCUE & WHEAT-7 BAD-TATM T/ACNR 5.35 45 CUT & REMOVE F7 PEARL MILLET-7 BAD-TATM TIACIYR 4.06 45 CUT&REMOVE FS FESCUE & WHEAT-8 BAD-TATM TIAC/YR 5.35 45 CUT & REMOVE F8 PEARL MILLET-8 BAD-TATM T/AC/YR 4.06 45 CUT & REMOVE TIAC/YR = TONS PER ACRE PER YEAR BUTACIYR = BUSHELS PER ACRE PER YEAR U = UNIT NOTE: ACTUAL CROP YIELDS WERE USED FOR THIS TABLE. WINTER WHEAT WILL ALLOW FOR MINIMAL SPRAYING IN WINTER BUT NO EXTRA YIELD CREDIT WAS TAKEN FOR USING WINTER WHEAT. NO YIELD REDUCTIONS WERE TAKEN FOR FESCUE GRASS DUE TO THE OVERSEEDING OF WINTER WHEAT. PAGE 34 FARM NAME: LITTLE RIVER FARM (INCLUDING RAINFALL INTO THE RIVERSIDE FARM LAGOON SYSTEM) FARM OWNER(S): N.G. PURVIS FARMS, INC. FARM LOCATION: MONTGOMERY COUNTY, N.C. TOTAL CROP ACRES (WETTED)_ 26.3 ACRES (TAKING OUT FOR BUFFERS, ETC.) TABLE 18 NITROGEN REMOVAL ESTIMATES BASED ON CROP TYPE MAXIMUM EST. P.A.N. ESTIMATED REMOVAL P.A.N. FIELD TOTAL + POTENTIAL REMOVALIACRE NUMBER CROP ACRES (LBSIYR) .......• ........... ........... ......... (LBS/ACIYR) .......... F2 FESCUE & WHEAT-2 4.3 1035 241 F2 PEARL MILLET-2 4.3 786 183 F3 FESCUE & WHEAT-3 6.1 1469 241 F3 PEARL MILLETS 6.1 1114 183 F4 FESCUE & WHEAT-4 1.8 433 241 F4 PEARL MILLET-4 1.8 329 183 F5 FESCUE & WHEAT-5 4.9 1180 241 F5 PEARL MILLETS 4.9 895 183 F6 FESCUE & WHEAT-6 4.5 1083 241 F6 PEARL MILLET-6 4.5 822 183 F7 FESCUE & WHEAT-7 3.6 867 241 F7 PEARL MILLET-7 3.6 658 183 FB FESCUE & WHEAT-8 1.1 265 241 F8 PEARL MILLET-8 1.1 201 183 TOTAL 26.3 11,137 - TOTAL ESTIMATED PA.N. PRODUCTION FROM ANIMAL WASTE = 4822 POUNDS PER YEAR -AVERAGE P.A_N. REMOVAL FROM THE CROPPING SCHEME = 423 POUNDS PER ACRE - MINIMUM ACRES NEEDED FOR PA.N. GENERATED USING THE ABOVE CROPPING SCHEMES AND SPRAYING LIQUID EFF.(AVG)= 11.6 ACRES (MINIMUM) -TOTAL ACRES DO NOT NEED TO BE USED FOR THIS PARTICULAR WASTE APPLICATION. PAGE 35 r m= m= m m m m m m m= m m m m m m FARM NAME: LITTLE RIVER FARM (INCLUDING RAINFALL INTO THE RIVERSIDE FARM LAGOON SYSTEM) FARM OWNER(S): N.G. PURVIS FARMS, INC. FARM LOCATION, MONTGOMERY COUNTY, N.C. TABLE 19 LONG TERM LIQUID EFFLUENT APPLICATION GUIDELINES ONCE CROPS ARE ESTABLISHED AVERAGE AMT. OF NITROGEN PER 1000 GALS, OF EFFLUENT = 1.504 POUNDS SUGGESTED TOTAL TOT.AVG. TOTAL ACTIVELY TOTAL RATE OF TOTAL N GALLONS GALLONS MONTHLY MONTH OF FIELD GROWING IRRIGATE N APPLIC. TO APPLY OF EFF. PER ACRE INCHES APPLICATION NUMBER CROPS ACRES (LBSIAC)++ ............a... ............ ............ ............ ............ (LBS)+ (GALS.) .........a.. ....•....... (GAUAC) ............ (INIAC) .aa.a.•..... JANUARY +++ F2 -F8 W- WHEAT 26.3 10 253 174867 6649 0.24 FEBRUARY +++ F2 -F8 WW & FG 26.3 15 395 262301 9973 0.37 MARCH F2 -F8 WW & FG 26.3 25 65B 437168 16622 0.61 APRIL F2 -F8 WW & FG 26.3 15 395 262301 9973 0.37 MAY F2 -F8 FG & PM 26.3 15 365 262301 9973 0.37 JUNE F2 -F8 PEARL MIL 26.3 20 526 349734 13298 0.49 JULY F2 -F8 PEARL MIL 26.3 15 395 262301 9973 0.37 AUGUST F2 -F8 PEARL MIL 26.3 15 395 262301 9973 0.37 SEPTEMBER F2 -F8 FESCU, PM 26.3 15 395 2623D1 9973 0.37 OCTOBER F2 -F8 FESCUE 26.3 20 526 346734 132+96 0.49 NOVEMBER +++ F2 -F8 FG & WW 26.3 12 316 209840 7979 0.29 DECEMBER +++ F2 -F8 W. WHEAT 26.3 10 ........... 263 174867 ........... ........... 6649 0.24 TOTAL 187 4,918 3,270,013 ESTIMATED TOTAL PAX PRODUCTION AT THIS FARM (LBS.)= 4,922 ESTIMATED TOTAL ANNUAL EFFLUENT PRODUCED (GALLONS) = 3,272,700 CBG = COASTAL BERMUDA GRASS, C = CORN, PM = PEARL MILLET,FG=FESCUE GRASS, WW= WINTER WHEAT + = FARMER MUST ONLY APPLY EFFLUENT DURING GROWING MONTHS. HOWEVER, NITROGEN MAY BE APPLIED IN ALTERNATING MONTHS INSTEAD OF EVERY MONTH IF NECESSARY AS LONG AS NITROGEN APPLICATIONS DO NOT EXCEED PROPER AGRONOMIC RATES. IF MAXIMUM NITROG=EN UPTAKE EXCEEDS AVAILABLE NITROGEN, COMMERCIAL NITROGEN MAY BE NEEDED. ++ = THE TOTAL PA.N. CAN NOT EXCEED THOSE VALUES SHOWN IN TABLE 18 +++ = MINIMAL OR NO IRRIGATION RECOMMENDED THESE MONTHS UNLESS CONDITIONS AND CROP GROWTH ARE ACCEPTABLE. PAGE 36 FARM NAME: LITTLE RIVER FARM ONLY FARM OWNER(S): N.G. PURVIS FARMS, INC. FARM LOCATION: MONTGOMERY COUNTY, N.C. TABLE 20 LONG TERM WATER BALANCES ONCE CROPS ARE ESTABLISHED WHAT IS THE BEGINNING VOLUME IN THE LAGOON AT START? 875,000 GALLONS (ASSUMED) EST. AVG. ALLOWABLE WASTEWATER ESTIMATED VOLUME # EXCESS ESTIMATED ACCUMULATION OF LIQUID IN MONTH OF WASTEWATER IRRIGATION OR REDUCTION THE LAGOON YEAR ........... (GALIMO) (GAL/MO) ..........- ........•r•.rr (GAL/MO) •.•r.ra•r.a...... a: (CUMULATIVE) .•.•.......•..r.•... JANUARY 162,690 104,308 58,362 933,382 FEBRUARY 162,690 156,462 6,228 939,610 MARCH 162,690 200,770 (981080) 841,529 APRIL 162,000 156,462 6,228 847,757 MAY 162,690 156,462 6,225 853,985 JUNE 162,840 208,616 (45,926) 808,058 JULY 162,690 156,462 6,228 814,286 AUGUST 162,69D 155,462 6,228 820,514 SEPTEMBER 162,690 156,462 6,228 826,741 OCTOBER 162,690 208,616 (45,926) 780,815 NOVEMBER 162,690 125,170 37,520 818,335 DECEMBER 162,000 104,308 ............. 58,382 ............. 876,717 TOTAL 1,950,563 1,717 = THE AVERAGE WASTEWATER EXCESSES DO NOT ACCOUNT FOR MONTHLY RAINFALL VARIATIONS OR MONTHLY EVAPOTRANSPORATION VARIATIONS. SUCH VARIATIONS COULD BE SIGNIFICANT AND CHANGE THE WATER BALANCE TABLE FROM WHAT IS SHOWN ABOVE. THIS TABLE IS ONLY AN APPROXIMATION AND IS NOTA DETAILED WATER BALANCE TABLE. # m A MINIMUM VOLUME OF AROUND 390,500 GALLONS SHOULD BE MAINTAINED IN THE LAGOON. DO NOT PUMP MUCH BELOW THIS LEVEL. PUMP LAGOON DOWN BEFORE LONG WET SEASONS BEGIN. PAGE 37 FARM NAME: LITTLE RIVER FARM ONLY FARM OWNER(S): N.G. PURVIS FARMS, INC. FARM LOCATION: MONTGOMERY COUNTY, N.C. TABLE 21 POSSIBLE SLUDGE REMOVAL SCHEDULE FOR THE LITTLE RIVER FARM, LAGOON 1. SLUDGE IS SCHEDULED FOR REMOVAL ONCE EVERY 5 YEARS. WHAT IS THE BEGINNING SLUDGE VOLUME AFTER 5 YEARS = 331,900 GALLONS TYPICAL AVERAGE PAN IN 1000 GALLONS ANAEROBIC SLUDGE = 9 LBS HOW MANY ACRES POSSIBLE TO RECEIVE SLUDGE? 26.3 ACRES GALLONS OF + AMOUNT EST. "N" IN APPLIC. SLUDGE TO REMAINING REMOVED RATE PER MONTH OF REMOVE IN LAGOON SLUDGE ACRE (N) YEAR (GAL/MO) (GALLONS) (LBS) ........... ......... ......... ....... LBS/ACRE ..»... JAN. (2003) 0 331,900 O 0.00 FEBRUARY 0 331,900 0 0.00 MARCH 150,000 181,900 1350 51.33 APRIL 0 181,9W 0 0.00 MAY O 181,900 0 0.00 JUNE 100,000 81,900 900 34.22 JULY 0 81,900 0 0.00 AUGUST 0 81,900 0 0.00 SEPTEMBER 81,9W 0 737 28.03 OCTOBER 0 0 O 0.00 NOVEMBER 0 O 0 0.00 DECEMBER 0 0 0 rrrrrr........ 0.00 TOTAL 2,987 MIN. LAND NEEDED TO APPLY P.A.N. FROM SLUDGE IS (AVG)= 7.05 ACRES + - THIS TABLE SHOWS SLUDGE REMOVAL ALL IN 1 YEAR. SLUDGE CAN BE REMOVED OVER A LONGER TIME FRAME IF NITROGEN LOADINGS BECOME EXCESSIVE. OTHER NUTRIENTS ARE NOT BEING CONSIDERED, BUT CAREFULLY STUDY SOIL AND WASTE TEST RESULTS BEFORE MMNG A FINAL DECISION ON SLUDGE APPLICATION AMOUNTS, THE FARMER MAY WISH TO TRANSPORT SLUDGE OFFSITE SO TO NOT OVERLOAD IRRIGATED LAND_ CAREFULLY WATCH PHOSPHOROUS AND METAL LOADINGS IN SOIL TESTS AND WASTE ANALYSES. Q - APPLY NITROGEN ACCORDING TO RECENT SOIL TEST DATA. ALSO, LIQUID VOLUMES MAY HAVE TO BE REDUCED DURING SLUDGE (OR SLURRY) APPLICATIONS. PAGE 38 FARM NAME: LITTLE RIVER FARM ONLY FARM OWNER(S): N.G. PURVIS FARMS, INC. FARM LOCATION: MONTGOMERY COUNTY, N.C. TABLE 22 REFERENCE VOLUMES FOR THE LITTLE RIVER FARM, LAGOON 2 WHAT IS THE MAXIMUM VOL. AT THE OVERFLOW LEVEL? 1,992,194 GALLONS WHAT IS THE MAXIMUM DEPTH AT THE OVERFLOW LEVEL? 10.3 FEET AVERAGE DAYS PER MONTH ASSUMED = 30 DAYS/MONTH MAIN PURPOSE OF THIS LAGOON? TREATMENT AND STORAGE DAYS OF ESTIMATED NORMAL WATER LEVEL WATER DEPTH GALS. IN AVAILABLE WATER STORAGE UNTIL BELOW OVERFLOW INSIDE LAGOON AT STORAGE ABOVE OVERFLOW (FREEBOARD=i FT) LAGOON THIS LEVEL ..................,,,.,., ................ ............. THIS LEVEL (AVG. EXCESS) ...................... .................. 0 FEET 10.3 FEET 1,992,194 0 GALLONS 0 2.5 FEET+ 7.8 FEET 1,366,596 625,596 GALLONS 115 4 FEET 6.3 FEET 992,680 999,514 GALLONS 184 6 FEET 4.3 FEET 619,185 1,373,009 GALLONS Zai 7.3 FEET++ 3 FEET 390,456 1,601,738 GALLONS 295 + = THE WATER LEVEL BEFORE THE ALLOWANCE FOR TWO 25 YR-24.HR STORMS. START PUMPING BEFORE THIS LEVEL. DO NOT LET WATER EXCEED THIS LEVEL. ++ = MINIMUM DESIGN VOL. AT THIS POINT. STOP PUMPING BEFORE HERE! THIS IS A SECOND STAGE LAGOON THUS A 6 FOOT MINIMUM WATER DEPTH IS NOT MANDATORY. PAGE 39 1 LITTLE RIVER FARM PHASE III - REVISED i IRRIGATION EQUIPMENT AND ITS USE ' The right irrigation equipment is extremely important in terms of the farmers ability to accurately measure and control the application of swine effluent, However, when it comes to properly operating ' irrigation equipment the farmer must be familiar with his/her equipment and have a good understanding of pump curves, pumping rates, basic math, and possess the willingness to keep good records. This irrigation plan is not intended to be a comprehensive irrigation teaching tool. The ' engineer must assume the farmer can take the presented information and apply it to his or her farm. General ' Little River Farm currently has an irrigation pump, power unit, underground piping, and hard hose traveler. The engineer has evaluated the existing irrigation system to verify it meets the requirements ' of the farm. In general the farmer will use an engine driven irrigation pump mounted beside the second stage lagoon to furnish water to a traveling gun irrigation system. Equipment data is shown below in Tables 23 and 24. ' A below ground 4 inch pvc force main will transfer water from the irrigation pump to hydrants. The 4 inch main can be connected to the 5 inch pvc underground main by using a short length of ' aluminum pipe. This is done as a routine procedure by the system operator as needed, Exhibit b shows this general irrigation setup with the dotted lines showing the approximate center of normal irrigation lanes. The lanes shown are wetted areas. Effective irrigation areas would be somewhat ' less. Riverside Farm has a relatively new pump and power unit. Table 24 shows the details on this unit. This unit is now only used to pump accumulated rainwater to the basic hard hose traveler shared with Little River Farm. The engineer has verified that this pump unit is suitable for the intended job and could be used to replace the Little River pump in the future. However since this pump unit is ' not the primary pumping unit in use at Little River Farm it will not be discussed further. 40 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 LITTLE RIVER FARM PHASE III - REVISED TABLE 23 Little River Farm Irrigation Enuinment Descrintions Power supply type John Deer 4 cyl. 60 Hp @ 2500 rpm Pump type and size Rainbow model 4219DF01 - 6 x 4S x 12 Traveler type Hobbs Reel Rain - Model 2400L Hose I.D. and length 4.1 inch I.D. 1250 feet Gun and nozzle type (Fields F2 - F7) Nelson Model F150R w/ 1,18 in. ring nozzle Gun and nozzle type Field 178 Rainbird l OOT 0, 75 in. to er bore nozzle Nelson Sprinkler diameter (wetted diameter) 300 feet @ 50 psi Rainbird Sprinkler diameter wetted diam. 250 gpm @ 50 esi Expected flow and pressure with selected 205 gpm @ 50 psi (Nelson gun) nozzles 115 gpm 50 psi Rainbird un Selected lanespacing effective diameter 300 feet x 0.80 = 240 ft +/- Approximate effective pull length feet Active pull length + 0Ax wetted diameter Friction losses; 4.1 inch hose reel 2,24 feet/100 feet @ 205 gpm 4 in. sch 40 pvc pipe 1.96 feet/100 feet @ 205 gpm 4 in. aluminum pipe 3 feet/100 feet @ 205 gpm 6 in. SDR21, PR200 gasted pvc pipe 0.28 feet/100 feet @ 205 gpm 4 in, sch 40 pvc pipe 0,67 feet/100 feet @ 115 gpm 4 in. aluminum pipe 1.02 feet/100 feet @ 115 gpm Flow velocity in 4 inch pipe @ 205 gpm 5 feet/second (approximately) Flow velocity in 4 inch 2ipe a 115 gpm 2.8 feet/second_(approximately) Flow velocity in 6 in. pipe @ 205 gpm 2.28 feet/sec. Pump pressure P, 205 gpm @ 2400 m 1 325 feet 141psi) Reel pressure @ 205 gpm (approximate) 144 feet 62psi) Anticipated wetted gun arc (fields F2 -F7) 270 degrees Anticipated wetted gun arc field F8 360 degrees Horsepower required @ 205 gpm @ 2400 38 hp (approximately) m TABLE 24 Riverside Farm Irrigation Equipment Descri tions Power supply type John Deer 4 cyl. 70 continuous Hp. Pump type and size Rainbow model 4039D 6 x 4S x 13 Irrigation System Layout, And Operation An irrigation layout is shown as Exhibit 6. The reader should realize that this layout is more or less the most routine layout but it is only one of many possible layouts. The reader must realize that each time the traveling gun is set up it will need to be adjusted according to the desired delivery. Therefore it is impossible to predict in this document all pumping rates and traveler retrieval rate combinations to achieve the desired application. The engineer must however rely on the farmers 41 1 1 1 1 1 LITTLE RIVER FARM PHASE III - REVISED record keeping ability to accurately track gallons pumped and nutrient amounts delivered, Adjustments can also be made in engine speeds to increase or lower irrigation rates but use caution since this will also change application coverage. Most often the farmer will find it most convenient to adjust gun cart retrieval speed when changing application volumes. Please note that more water will be applied at the bottom of hills than at the tops. This will be mainly due to the higher nozzle pressures at lower elevations, The farmer may find it more convenient to set applications to be correct at low points and thereby apply less on hill tops as the cart is being retrieved. Averages can also be used if over applications do not occur in low areas. Tables 25, 26, and 27 should be used for approximations only. Critical elements of the irrigation process are listed on an example record keeping form attached as Exhibit 11. The operator shall also keep records on equipment repairs, maintenance, and irrigation calibrations. Irrigation calibration shall be done at least twice per year but monthly calibration would be better. Some information on calibration can be seen as Exhibit 16. The farmer should consult with his or her irrigation dealer to obtain more information on calibration or contact the local Cooperative Extension Service. TABLE 25 Total Dynamic Head Estimates At Maximum Pipe Length (Flow = 115 gpm) (Field # F8) Delivery ressures at gun 50 psi 115.5 feet 100 feet 4 inch aluminum pipe 0.44 psi 1.02 feet 13 50 feet of 4 sch 40 vc pipe 3.9 si9 feet Elevation head 71 feet - 80 feet -3.9 psi -9 feet Suction head est max4.3 psi 10 feet Mise. loss valves elbows etc. 6 psi 14 feet Total rounded 61 psi C141 feet TABLE 26 Total Dynamic Head Estimates At Minimum Elevation Difference (Downhill) (Flow = 205 gpm) (Field # F7) Delivery pressures at gun 50 psi 115.5 feet 1250 feet of 4.1 inch I.D. PE hose 12 psi 28 feet 275 feet of 4 sch 40 pvc pipe 2.3 Psi 5.4 feet 200 feet of 4 inch I.D. aluminum pipe 2.6 psi 6 feet Elevation head 60 feet - 80 feet -8.7 psi -20 feet Suction head est. max 4.3 psi 10 feet Misc, loss valves elbows etc. 6.5 psi 15 feet Total rounded 69 psi 159 feet 42 1 1 1 1 LITTLE RIVER FARM PHASE III - REVISED TABLE 27 Total Dynamic Head Estimates At Maximum Elevation Difference (Flow = 205 gpm) (Field # F4) Delivepressures at gun 50 psi 115.5 feet 1250 feet of 4.1 inch I.D. PE hose 12 psi 28 feet 320 feet of 4 in. sch 40 pvc pipe 2.7 psi 6.3 feet 550 feet of 6 inch I.D, SDR21 pipe 0.7 psi (1,5 feet Elevation head 88 feet - 80 feet 3.5 psi 8 feet Suction head est. max 4.3 psi 10 feet Misc. loss valves, elbows etc. 6.5 psi 15 feet Total rounded 80 psi 184 feet Grading And Clearing For Travel Lanes For smooth irrigation, the operator will need to predetermined gun cart paths and travel lanes. This will be most important between hills and where hills would tilt the gun cart to the side. A tilted gun cart is more easily turned over and will also alter the effective coverage of the spray, Exhibit 6 shows these travel lanes. Excess soil cut from the expansion of the lagoon system will be placed in some of the gullies and valleys at Little River Farm. While these areas will be seeded for soil stabilization, irrigation will be very limited on these areas until well stabilized. Exhibit 6 does not show this extra fill. Traveler pulls across these fill areas will be allowed if it assists the farmer with irrigation. The farmer must keep stormwater channels open. If earthen bridges are constructed between hills a stormwater culvert may need to be installed. Sizing stormwater culverts is beyond the scope of this plan. Exhibit 6 shows existing irrigation travel lanes only. Trenches And Pipe Installation Care in installing pipes or force mains will greatly reduce long term problems and potential leaks. Exhibit 23 goes into great detail about trench construction, pipe fitting, trench cover up, etc. For brevity the engineer will not repeat these details here. New pipe installation is not planned at the farm. The underground pipe at Little River Farm is 6 inch pvc, SDR21, class 200, gasted joint pipe and 4 inch pvc schedule 40 glue joint pipe. These are acceptable sizes and types of pipe per the engineer's opinion. New pipe (should it be needed) shall be installed a minimum of 42 inches deep (i.e. 36 inch deep trenches). Trench depths between 42 inches and 48 inches would be acceptable. Cut trenches and back -fill according to Exhibit 23. Concrete thrust blocks are necessary on irrigation system piping in order to prevent pipe movement and failure. Very often air in the pipe lines will cause water hammer to occur. Sudden shocks due to water hammer or water rushes can loosen joints or break pipe. Thrust blocks are especially needed 43 1 1 1 s LITTLE RIVER FARM PHASE III - REVISED for pipes 4 inches in diameter or larger and for gasketed joint pipe. Reaction blocks should be installed at bends greater than 10 degrees. Figure 1 of Exhibit 23 shows several examples of reaction block configuration. Table 28 below shows suggested reaction areas for thrust blocking various 6 inch pipe fittings. These are guidelines only. Concrete should be well mixed and be at least a 2500 pound consistency. Thrust blocks are usually between 4 and 12 inches thick and back up against the undisturbed soil of a trench wall. These are given for future guidance. Thrust blocks were found as shown on Exhibit 6. TABLE 28 Minimum Concrete Thrust Block Areas For 6 Inch pvc Pipe Soil Type Assumed = Soft Clay = 1000 lb/sq. ft. Maximum Test Pressure Assumed = 150 psi Location * Thrust Block Average (sq. ft.) 90 degree elbows 8 60 degree elbows 6 45 degree elbows 4.5 30 degree elbows 3 22.5 degree elbows 2.5 Dead ends 6 Tees 4 Hydrants 8 Drains 5 Ground ent pipe 8 Valves 6 * Calculated using formula and tables on pages 6 and 7 of Exhibit 23. More firm soils will reduce ' thrust block surface areas. Valves And System Safety ' When the irrigation system is in operation the entire underground pipe system may be pressurized. Caps or plugs at each hydrant prevent water from flowing except where the irrigation reel is connected. Exhibit 23 shows a typical plumbing arrangement from the irrigation pump to underground piping. This is an illustration only but does show needed components. The engineer is requiring a high/low pressure cut-off switch be installed on the power unit at Little River Farm. Should a pipe break or a pipe blockage occur the power unit will automatically shut down. An example of a high/low pressure switch is shown in Exhibit 26. This switch would take the ' place of a pressure relief valve however a pressure relief valve is a low cost safety device that is recommended on every system. Most brands for said purpose would be acceptable. 44 1 LITTLE RIVER FARM PHASE III - REVISED ' Valves to control flow should be of a size and type that is consistent with the volume and material type being pumped. Swine effluent is corrosive. Ball valves tend to be more durable than gate valves but either is acceptable. Never shut off valves quickly or open them quickly under full flow conditions. It is sometimes necessary to drain the irrigation plumbing or piping. Should such drainage be needed ' in the future and due to environmental concerns the engineer is requiring that any effluent which is drained be contained either in a small pit- or tank and land applied or put back into the lagoon system. Effluent from pipes can not be drained onto the soil and allowed to drain off-site. ' System Operation And Maintenance Y P ' Exhibit 25 is a general systems operation and maintenance guide. This document is adequate for said purpose. In addition the farmer shall adhere to equipment manufactures recommendations for equipment operation and maintenance. ' Irrigation Examples Perhaps the best way to summarize irrigation methodology is with examples. There are examples only but contain most of the critical irrigation elements the farmer will need to figure his or her own irrigation parameters, rExample 1. Conditions • Source of irrigation water: Little River Farm swine effluent. • Assumed nitrogen levels in effluent: 1.88 lbs P.A,N.11000 gallons (for example only). • Month of application: April. • Type of cover crop: Fescue Grass - well established on Badin-Tatum soil. • Desired nitrogen loading rate: Keep below 20 lbs P.A.N,/acre per application (for example only). • Type of irrigation equipment: Reel Rain Model 2400L with a Nelson F150R, 1.18 inch ring ' nozzle. • Application Conditions: Apply at no more than agronomic rates and avoid run-off. tCalculations and considerations: 1. From the soils data presented earlier we see the maximum application volume on this type of soil ' is 0.75 inches of water or less (hydraulic limit assuming a 75% efficiency). This assumes relatively dry soil conditions. Now compare the desired loading rates with your waste utilization ' plan for the applicable month. You may or may not be able to apply the maximum amount of water due to nutrient limitations, poor crop health, or wet conditions. Do not allow run off and do not over apply nutrients. From the soils data presented earlier we know that the safe hydraulic ' Ioading at any one application is estimated to be between 0.3 and 0.75 inches, Choose 0.4 inches first. Experience may temper this value later. 45 1 LITTLE RIVER FARM PHASE III - REVISED 1 ' 2. From enclosed literature and Table 23 the reel hose length is 1250 feet, The 1,18 inch ring nozzle is being used. The pump can deliver at least 50 psi at the nozzle. The operator verifies this with a pressure gauge on the traveling gun. At 50 psi the nozzle will deliver 205 gpm (from calibration data the farmer can verify this value). The effective coverage of the nozzle has a diameter of around 240 feet (300 feet x 80%) assuming no wind and more or less ideal conditions, (Note: effective coverage values should be verified with equipment dealers and on ' site calibration for actual calculations). For more uniform irrigation coverage you may need to use a 70% effective coverage value. ' 3. Estimate the precipitation rate for the above system. Assume we use a rotation arc (w) for our gun of 270 degrees. The rotation arc is adjustable. Precipitation Rate (in/hr) = 96,3 x sprinkler flow (gpm) 360 3.16 x [0.9 x sprinkler radius (ft)]2 x w 1 PR (in/hr) = 96.3 x 205 360 3.16 x [0.9 x 300/2]2 x 270 1 PR = 0.46 in/hr (This is within the acceptable short term precipitation rate for crop/soil conditions). ' 4. Remember that precipitation rate and application values are not the same thing. We have assumed a limitation of 0.4 inches of water to be put out and safeguard against run off. How fast ' do you need to pull the traveler to only apply 0,4 inches of water? Travel Speed (in/min) _ [19,26 x sprinkler flow rate .gpm) I ' line spacing (ft) x application volume (inches) where: gpm = 205 ' lane spacing = 240 feet application volume = 0.4 in (soil limitations) ' Travel Speed = 19,26 x 205 = 41 in/min (3.4 ft/min) 240 x.4 5. Assume you have pulled out 900 feet of hose and wish to know how long it will take. to retrieve. ' Time of pull: 900 feet/3.4 ft/min = 265 minutes (4.4 hours) Discussion; Please note that 0.4 inches is the assumed loading volume to try for this type soil/crop ' combination at this particular time. The farmer would now compare these values with equipment capabilities and make sure all parameters are within the capabilities of the machine, The owner will likely have to calculate his or her own values based on nutrient analyses and application rates. For instance, the farmer may wish to irrigate more acres at 1 pull, or he/she may wish to pull the gun 46 LITTLE RIVER FARM PRASE III - REVISED faster to apply less water per acre. This is why it is extremely important to calibrate equipment and keep good records. The owner/operator must use common sense to evaluate all parameters and apply them to the task at hand. The above calculation is only an example and is not intended to take ' the place of equipment manufactures recommendations. Also if irrigation occurs on "non-uniform" land, the operator must account for irrigation variations. Do not over apply near hydrants or in areas that tend to stay -wet. Carefully watch the system over an entire pull to see if run off is occurring. ' The irrigation amounts will vary between the top and bottom of slopes. If pull lanes are not side by side you may not get uniform coverage to keep all crops in good condition. Example 2 Lets assume that the farmer notices that one field is less steep than the others and could safely take more than 0.4 inches of water. So he/she wishes to increase the loading to 0.5 inches and try that. ' How much should the irrigation gun cart speed be changed in order to achieve this result? 1. Use the formula shown in item 4 of Example 1 or use the ratio: (0.4 in/0, 5 in) x 41 in/min = 33 in/min. Therefore reduce the gun cart speed to 33 in/min in order to increase the application volume of effluent to 0.5 in. -The precipitation rate would stay the same as calculated in Example 1, part 3 above assuming the operating pressures and pumping rates remain the same. ■ Example 3 Assume an application of 0.4 inches does not result in run-off and the farmer is happy with the ' retrieval rate of 41 in/min. He/she wishes to irrigate a field pulling out 770 feet of hose using this same setup. How many hours of irrigation time will be required? How many gallons of effluent will be pumped? How much F.A.N. will be applied total and per acre? ' 1. One full pull of 770 feet covers approximately 240 ft x 890 feet = 4.9 acres (4.9 acres is effective coverage, not wetted coverage) 770 ft/3.4 ft/min = 226 minutes or 3.8 hours ' 18 8 hour = 0.78 hr/acre or 1.28 acres per hour 4.9 acres This does not include set up time, moving the traveler, hose deployment, etc. ' 2. Total volume pumped = 205 gal/min x 60 min/hr = 12,300 gal/hr 12,300 gph x 3.8 hours = 46,740 gallons. ' The operator should not always rely on "average values" since nozzle pressures and application rates are likely to change across a field and between fields. Fill out Exhibit 11 for each field irrigated and ' calculate individual applications per field. 47 1 LITTLE RIVER FARM PHASE []I - REVISED 1 ' 3. P.A.N. Application 1.88 lbs P.A.N./1000 gallons x 46,740 gal = 87.9 pounds P,A.N, ' 879 IN RAN/4.9 acres = 17.9 lbs P.A.N./acre The reader can compare this value with the allowable nitrogen application in that month from the waste utilization plans. Slight over or under values are to be expected. Use test data from waste analyses to accurately calculate PAN. To increase P.A.N. application in this example, decrease pull ' speed while not allowing run-off. Example 4 If the annual excess wastewater production at this farm is 3,272,702 gallons, how many times will the 26 acres need to be irrigated over the year on average using the above number? ' Average application from above is 46,740 gal./4.9 acres = 9,539 gal./acre ' 26.3 acres x 9,539 gal./acres = 250,876 gal./cycle 3,272,702 gal/250,876 gal/cycle = 13.04 times or 13 times/year Example 5 Lets assume you pull out your gun cart to a point considerably down hill from the hydrant. After ' starting up your irrigation pump you check the pressure gauge on the irrigation reel and find it reads 73 psi. You know this pressure may cause you to over apply water and risk run-off because the soil is not extremely dry. What is the speed you need to pull the cart in order to go back to the ' application volume of 0.4 inches? 1. First determine the pressure at the gun cart or nozzle (calculating this pressure if no pressure ' gauge is on the gun cart). From Table 25 note that the pressure loss due to the 4.1 inch reel hose (i.e. between the reel and the gun cart) is 12 psi. Therefore the gun cart nozzle pressure is approximately 73 psi - 12 psi = 61 psi ' From Exhibit 21 the approximate flow from the nozzle at 61 psi (assume 60 psi for using Exhibit 21 is 225 gpm. Our desired flow from earlier calculations was 205 gpm. Now use the Travel Speed ' Equation (Example 1, part 4) to find the needed retrieve speed. ITravel Speed (in/min) _ [ 19.26 x sprinkler flow rate (Rpm)1 line spacing (ft) x application volume (inches) 48 1 LITTLE RIVER FARM PHASE III - REVISED 1 where: gpm = 225 lane spacing = 240 feet application volume = 0.4 in (soil limitations) ' Travel Speed = 19.26 x 225 = 45 in/min (3,76 ft/min) 240 x .4 ' As the cart comes back u the hill the nozzle pressure will be reduced and the application volume P P will be reduced below 0.4 inches. You may wish to closely watch the application event to see if run- off occurs at the lower portions of the hill. If it does not occur go ahead and let the retrieval speed remain at the pre-set rate or slow it down as it comes up the hill to keep the application amount the ' same. Use good judgment. Specific irrigation Concerns Wastewater shall not be allowed to run off any yield at any time. Application rates should be as low as possible to avoid surface run-off or water ponding. When using traveling guns the instantaneous application rate is often above recommended application volumes however the ' duration is minimal so run-off should not occur. Most soils at this site could accept a short duration loading rate of about 0.4 in./hr to 0.5 in/hr but extreme caution should be used if irrigating close to the upper value. The reader can refer to their waste utilization plan to see suggested nitrogen ' loading rates for various times of the year. If instantaneous application rates do tend to cause run- off, the operator should change nozzles, increase travel speed, reduce application or pump rates, etc. Changing gun cart speed is probably the easiest adjustment. The farmer should avoid irrigating low ' areas in the fields or spots which tend to stay wet. Keep good vegetative buffers between irrigated fields and the creek. ' All of the fields at Little River Farm pose moderate challenges for irrigation. The moderate rolling terrain, valley channels and the moderate proximity to creeks requires the farmer to pay particular ' attention to run off and weather forecasts. Hot and dry weather may allow increased irrigation volumes and frequencies but caution must always be used to prevent a discharge to the creeks. The engineer would recommend very limited irrigation or no irrigation in grass water ways, stormwater ' channels, and near downslope grass buffers. The irrigation power unit must have a high/low pressure cut off switch installed that will quickly stop irrigation should there be a sudden pressure fluctuation (e.g. a burst pipe). The farmer shall test this switch routinely to make sure it works. The engineer would recommend a monthly test as a minimum. ' The operator of an agricultural irrigation system for wastewater must be certified. Certification ' details are not discussed within this document but more information on the irrigation operators certification program can be obtained by calling the N.C. Division of Soil and Water Conservation at (919) 733-2302. 49 LITTLE RIVER FARM PHASE III - REVISED ' GENERAL EMERGENCY RESPONSE PLAN Animal wastes can not impact the surface waters of North Carolina. In the event of an ' emergency. The farm manager shall take the necessary measures to minimize the impact of the emergency. An emergency may be effluent overflow out of a lagoon, a dam failure, severe run-off of soil and nutrients due to a storm, a broken pipe etc. As a minimum the following shall be done: ' 1. Take the necessary measures to safeguard lives. 2. Stop the discharge ASAP. Temporary measures are acceptable in an emergency. Cut off the ' irrigation pump (or other pumps) if necessary. Keep the effluent out of surface waters. 3. Get a contractor or equipment to the site to contain the discharge on a more permanent basis. Do not wait for contractor to arrive before getting more help if needed. ' 4. Notify all of these persons listed below (as needed). 5. In the event of a lagoon problem, develop an agreement with a local earth moving contractor who has equipment that can be on-site within hours in the event of an emergency. This shall be a standing agreement between N.G. Purvis Farms and the contractor. In an emergency notify the contractor of the situation and specify the type of equipment needed. ' 6, Reduce the impact of the problem if at all possible. This can be done by diverting problem flows, putting up hay bales or silt fencing, installing temporary earthen dams with farm equipment, and/or pump excess water to other holding areas. Irrigating during rainfall events is better than allowing a lagoon dam to fail in an emergency, but notify DWQ first. ' 7. Notify DWQ officials within 24 hours of the problem (sooner is better). 8. Notify local authorities if lives or property are threatened. CONTACT PERSONS IN AN EMERGENCY 1. N.G, Purvis Farms, Inc. - Office - (910) 948-2297. ' 2. David Purvis - N.G. Purvis Owner - Mobile - (910) 690-0640. 3. Melvin Purvis - N.G. Purvis Owner - Home - (910) 464-3067. 4. Anthony Moore - N.G. Purvis Employee - Home - (910) 947-3429. ' Mobile - (910) 690-6714. 5. Wayne Frye - N.G. Purvis Employee - Home - (910) 464-3684. Mobile - (910) 690-1339, ' 6. Don Thomas Contractor (910) 673-6651. 7. Larry F. Graham, P.E. - EES - (910) 944-1648. ' 8. Regional Office of DWQ, Fayetteville, N,C. - (910) 486-1541. 9. DWQ emergency phone for after hours (919) 733-3942. 10. Angela Hill, Montgomery County NRCS - (910) 572-2700. ' 11. Local emergency management personnel in Montgomery County- 9-1-1. 12, Montgomery County Environmental Health Department - (910) 582-8175. 13. Montgomery County Sheriffs Department -Phone: 9-1-1. ' 14. Others:_ 15. Others: 50 1 LITTLEE RIVER FARM PHASE III - REVISED ' The farm owners should develop their own detailed Emergency Response Plan and review this plan with all appropriate persons and employees. Exhibit 20 shows more information related to such plans. Emergency contacts and phone numbers should be posted in visible locations, like inside ' the managers shack or office and near every telephone, This Emergency Response Plan should have considerable well thought out detail on what to do in each type emergency. The plan should address environmental, medical, fire, and storm related emergencies. ' As one lastoint, the farmer should take some time to walk around the site with farm employees and P think about possible discharge emergencies. Ask yourself which way would a discharge flow?, is ' there a creek nearby?, is there a natural diversion that could be diked to stop the flow?, is there any emergency spill containment equipment on site?, can you drive to the nearby - creek to stop a flow ' before it gets away, etc. Go over these things in your mind and plan out your actions. Perhaps have a few emergency drills to see how well your people are prepared. Do not neglect this plan. It could save you a great deal of trouble in the future. ' ADDITIONAL INFORMATION AND NOTICES The farm operator may wish to contact the following people and/or agencies for detailed assistance with crop selections, irrigation, soil analyses, etc. • Montgomery County NRCS office ' • Montgomery County Cooperative Extension Service • N.C. Irrigation Society ' • NCDA Also the reader should thoroughly review all the attached exhibits for helpful information and ' precautions. Any person or company owning or controlling the property upon which an animal waste disposal ' system is in operation shall be responsible for all aspects of the disposal system. The system must be maintained at all times to prevent direct seepage and/or discharge of effluent to the surface of ponds, rivers, streams, or to any type of surface or ground waters. Significant changes in operations, or problems should be duly noted and documented by the farmer ' The project engineer can not take responsibility for the accuracy of all information or conclusions made by others and referenced herein. Much of the information presented above is based on estimated conditions, estimated operational capabilities, etc. that are subject to change. When ' dealing with so many variables and natural elements it is impossible to predict in advance all operational conditions, however the concepts and methodology presented above are reliable. The ' information above is presented in a detailed fashion so that system operators can recalculate and adjust certain parameters during the on-going project. 51 ' LITTLE RIVER FARM PHASE III - REVISED 1 All vegetation under irrigation shall be kept in peak condition at all times. This means the proper fertilization, mowing, cutting, and liming. Overly wet or overly dry conditions can cause vegetative stress or death, therefore the operator shall be careful to monitor vegetative performance. Baled hay ' can not be left to rot next to spray fields. Harvested crops must be removed from the. site. The engineer takes no responsibility for changes made to the above plan before, during, or after ' construction without his knowledge. Nor does the engineer take any responsibility for human losses or property damages which should occur due to poor workmanship, improper use of machinery, unknown conditions above or below ground level, legal problems with boundary lines or easements, ' acts of nature, "short-cuts" the owner may take in system construction, or improper system operation. Information given to the engineer by the owner or others and used in these specifications shall be taken as truth if it can not be verified otherwise. ' DWQ officials and local health officials are authorized toins act the system at any time. It is of the utmost importance that all activities with regards to waste utilization and irrigation be recorded and kept in a safe place on the farm. Exhibit 11 forms may be altered to include more data if needed. Good records are essential to good waste utilization practices. The farm owner must keep a copy of this certified report on the farm at all times. He or she ' must adhere to these plans as much as is possible. Alterations in waste management practices shall at no time violate the intent of this plan. This document does not contain all specifications, rules, and laws associated with the land application and management of animal waste. Copies of such guidelines and documentation can be obtained at the local NRCS office, the regional office of DWQ, or from the Cooperative Extension Service. END OF IRRIGATION PLAN SPECIFICATIONS 1 52 EXHIBITS SECTION 1 1 LI 1 Mgt's gJ! DKV Im A P N��T, I K"t_:J 1-J %6` 11N Why!, M SO NA 1'�r%J�O Jf'WO I'M yfty I• lilt, A N� _, "i - r., Rif MIAN till' wk Two F% 4 r.,k AN, &t,.i Property Boundary 6 6,... v,), t" I 1r �ti -Vtiir 11 i.. kX 7; MA" 'Y" 4Ji .v.i e 7 e. 1 jottr ""'Y Scale In A 19 Ov SOWN 6 ka-4 4,x to 0 400 • _Q 0 12 0 0 :r O Zir 17-U I V N_ . � V � � ...k F11..T +I.l II rJ��\:_1i Ii 1G7�?t_tS.•.h�l! �: �I•�i /+ til .� 1J �L�9'r �r�-''�� _ .5�.` �.�tf+�ir♦ +�i��•sAFi.�r�.`'�F�"�_%`'!S� -- - Gmruen Purvis Farms, N. G. Copies To: Coctrvy Enension Director 2504 Spies Rd. USDA-MRCS-hbmuprlery 4 Robbins, NC 27325Exhibit 5 wa ste nalysis effort Farm: 4125/96: Montgomery County Sant •1G�s[o�:�#. �Ia4►oirata ,ltesnits' n�lionasnless`othcna�ise noted '} �`�.'�' .''��:�=�=•+.:,t �.Fa�.��h=��=�`�'�=���':�= Srtmpie 1Q• DN% N P X Ca Afg S Fe MIS Zn Cu B AN Cl Na Ni Cd Pb LL'1TM 476 54.9 303 60 46.7 35•I 2.05 0.31 0.35 0.19 0.31 147 Nutrients Available for First Crop IWIND gallons Otber Elements lbilloov lions Waste Code: Appfrcation Method N P 20 5 1020 Ca 619 S Fe Ma Zn Ca B Mo Cl Na Ni Of Pb AES Descriptlea.• Broadw 3-2 0.73 2.4 DAB 0.27 0.21 0.01 T T T T 1.2 I Aerabic Liquid - S IN esilrnates=o tninarues: a:methv� nceri oas ofiziraa `olbri' �'jecteds �F.:a_d r " �'tMuoitoentttrieat• ut�dng ana t?r►e�4 ,r. G •� 4 _ _ S- c1€nfo _I.araFa_ ul _'`souiinlesother�isc�aoted'.` ° Sample a Dm% N P X Ca Mg S Fe Mrt & Cu B 1& Cl Na Ni Cd Pb Na Ni Cd Pb 294 18.8 462 112 30.5 16.2 2.60 0.40 0.32 0.38 0.54 167 Nutrients Available for First Crop_lbs/1000 lour I Other EIements lbslloo0 allons Waste Code: A,pplicraow Mead N P205 X20 Ca Afg S Fe Mn Zn Cu B Ala CI Na Ni Cd Pb ,RES Description: Broadcast 2.0 0.25 3.7 0.65 0.18 0.09 0.02 T T T T 1.4 Aerobic Liquid - S }+�, '�•Ri� `, �Ay.�,� � _ �,;... . :�• r'-�1-•^4"� is ..;: r�r_"�::-^-'-:��.. w+:. 'iiy���=iyV��r.i':.�Y 3a.iii`.�.t1'��[•yi.��"si~� !TZi-:. � _ _ - -.. - _ �s•a"....�.':....5'. .. _ � .'1'- _!-) �_Y.`..:.f ��Y .;;'.T. ~� YYr�: _�:_'���'�.�. �.�- �t i.7� � �- Sam le tufo -Tabora flt4i Ter- milllodunless.otlLeMse noted -! L, 1�vL '� r S `t1Y�� H K� w i if Y: •' S' y s ?� S t ~ �i� _+ : saawpk - DN% N P X Ca Afg S Fa A4►l Ta: Cu B Ala Cl NO Ni Cd PL SN 7007 7438 760 6102 3695 1437 1097 164 320 368 z.C6 295 Nutrients Available for First Cr02 !bs/1000 loos Other Elements 1&11000 cellons Waste Code: App&;aUbaMethod H P205 X20 Ca ft S Fe Mu L+ Cu B NO Cl Na Ni Cd Pb ASW Description: Broadcot 29.2 99.4 6.1 35.6 21.6 8.4 6.4 0.96 1.9 2.2 0.01 2.5 Aerobic Si e - S R' ccomwten - _ - '=. - `:y.�'? -�.`i_ •' Jai.:. 'r��: yam. r, �_ --�vr.�+s: .. {��_:;`�� ..-.:^..':.-.- _.. r. .f-2.'<;[���� � jtr«�...:�-Y- .�.:"'.T.:.�-'°c., -);_ .r i, �:Y•.. _ 't= jc y,,, - `i#'-•3-_„r"�s ��c^Y�� y��•.ice-K�t��fi = �.a rad. :h.'-� hrr._,. fir' _` J`�-'.`.�Jtif �":!:.I �YF �.. � Z'iF%�M-Q'.r Yx+.�<�"! }:�a�r�J j�1/utr#eu1V`, ate"as Sseh .�Y�Z�.�G•�5���4L�a T`.l. .. .mss C`-•.-.�2:}tS. -'.oEariaeralvztivo_Tates and projected lass far[tu application metlt:od listrd;'Concentr.�tiar>,s -TMS .i[�•st-L-r SiS_. �.-!- •--_ _ i::... .- _ _. ...: •..JiLs �_:'e :-i.. '� rt. .- ..s .. .•. ..r:�':'�Y�T•r. i�f zinc and-m-h.•'.��jr{•-�eoougty �rarraut.ari annual _!7 eJ.Y_=�1'. Kms.... al'f �It'.Jr Yz_ ..1..-_ ! v� �S-�•: r ai�-...1 _ -. :I.:�.�� y>2 NCDA Agronoiitk Division 4300 Reedy Creek -Read Raleigh, MC 27607-6465" (919}•733=2655 "' - R art No: W00350 W Grmt-cr: Purvis Farms Copies To: County Extension Director ' Attn: Anthony Moore USNORCS-Montgomery 2504 Spits Rd. ' Robbins, NC 27325 Anaiysis Riohort este rrf., 924/96 Montgomery County Sampie 1010. Laboratory Results arts er nullion unless othem ise ooted) Sampre 10. AV% N P K Ca Afg S Fe Arn 7.n Cu B Ma a Na Ni cd Pb RS 154 21.5 328 9919 57.0 46.5 2.03 1.21 0.70 0.43 0.05 112 Waste Code: Nutricuts Available for First Crop tbs/1000 tions other Elements lbs/i0A0 alJons Atppliealiolr Afellvd N P205 K20 Ca Afg S Fe ALe Z!r Cu 13 Ato Ci Na Ni Cd Pb ALS Description: lrrig0ion 0.5s 0.29 2.6 0.52 0.33 0.27 0.01 0.01 T T 7 0.93 Ssiar Lagoon Rt:cottuttcuttiatloass :.t�: � � : - _ - - .. ."_ •T�, . - � a,; :; � ;,, % '; ' ', - = F ' -� :. -. . - _ •�t=�:�..�:: .. '.• � ��1 -' ' -� :- •: �` ,/�. :...'` y,. .. ,� ...i • •- . '• �r.'. - - .t ] .-. '� I �••' .. '•i� ...Tt � - -- ,�: •• J�• - •'••� ,: �, ,•J •. .�.. _ , .r f; -'-- '-, l �.•�in� Nutrients aralable for the (11 c op4uerbasad on estimates of ndrtei sliiation rates and'projecled loss for the'appttcatoou ti&hodlisWC.Ccncentndons of zinc aad other metals"are riot a essite.' The i+�ste shauld�eot e. - _ ...•y..,;,-_�,, i ti., ,.-., :. ; t:�.�_.:. __a .., th.w:,>...• • :<l: --. ai:..f ..� :,y.y. :, • .i t -: • ' - r:'. ' :�:`• c.=: cause prodwoun urIeariroamental prob,�e=-if utabed acc-gk sg io ecoaunende'd�pra gtic_es. Mon_itor:nutrient buildup.w_ith an,anaual soA tcst: -. s; ` ' :'•� ,_;- - sa_; _ u : ... . - iii+_ -'r •y d 3 f:r s, ti �•".'.-''�'.{::s-'i'•i' - -�+1�.rie'�- €Y _ .$. Y•-`i.-�,i=T r ,k".-' =-'Zig:»•- �V{-�W .- -' --_ - 'T :7"_ :"i.C•:- . i 7�:ti: •>aii: _ • e�,�[y ;i � : •�•-�-q+�.�.e •f��+�. e�.�± tYrt�-�•�•.-- y� �fy� . ��iT� r •:S �. L�Y� �,'�, :F'.V ^.•s-�L�CT�-- � .0 C SI�w� L'"�j��`"•J��:t i:�Y rpt-;�F-:1�Sfy?�• �Y-SCs. ..t et._AY ':l���:���✓�. i•1 Rte:": v.= �� .._. •r4�/• ♦.�•.-;x�•.�_.�.� J., %(:_'•-^�.rFL. !. •i I .O.ry��{T.��[�1 !y. c9-'s►.�T? f 1�+• lj�y'�.• .: 5/�y�/�.�. 'iA P3i� TRL�i41�T Z eC^`'�. yii.:j�[Y fV`yy.iiY T'hX+F+Y<t�WAW"..� -Y. ,.�=. 3r �. }::�^•-. ! ♦ t .�. t}: :-'�' laikio GIb'r�:A�oa� j t YY• ..F .1 i tr y.. • Sam le lafo:� r S {- -JSC moi,i1Y�:~` T.tJK: s�•jy'.' _:I t-~v`�%i�.Y�'.: '-�F Yi.••ir� r-'=: �.7-i.'..{. =i;aborato �ReSW,[S : a�fioa'unless otherwise anted 7,.t- s� - .. . ; - -:�= '�:--��s,` Y• `���• Sample IE: DK% N P X Ca Mg S Fe M» Zn Cu B No Cl Na Ni Cd Pb IR 306 65.5 z93 98.6 45.7 33.7 1.85 0.27 0.60 0.19 0.06 149 I Nutrients Available for First Crop lbs/1000 pItons Other Elements IWIOW allons waste Code. AWkalimMelhad N -P205 1120 CO A19 S Fe Nn Zrt Cu 8 NO Cf Iva Ni Cd Pb 93 Deserrpr►e'fr: irrigation 1.2 0.88 2.3 0.58 0.27 0-20 0.01 T T T T 1.2 Striae t.a con ' �' s��r 'f.iL{>v �.''if `i.Er-tT ttL �' ��z�r;9Fi v -►+:�� -- •... -+.a• - . 5;��'"�A,},!:'�' y t .-�- �•�ta�,,, , ..r �. = "�:_ °s _ _��'=-rig:' �-:f?' �,�•�-� - . ';'� ���- i� .�+r�. . ,s ���� .�:'i> "�s`zsri:�'#���cia-i'it:.'% '�:.•t� .a-i�G.`?„_4:. _ . t�;,6�4.� r.�. ..=a'-x��-,•;' �.. .. ��:. Y � }� t Q�� CD�/�_ cxy�■�pry/�� �'.1+� �%�I� ��}7/�y.��/ �~ 9I9 -- s_- ;� - - ~� l - - r-� '�3� �� �T � �: �5✓�C ��SC.Si��z_�1�yCl �-Mi�R'.[rwiy �+1K,Q•�' i ���� J+l.iVaV1Y� JLYP ��llilvr - - -- -- Grower. Purvis Farms Codes To: Ciou dy Fidension Diradar i Ann: Ard" Moore USDA-NRtS-Moilpfnery 2504 Spiess U. - - 11 IAC 27325 Waste Anaiysis RohOrt Farm 3/24/97 Montgomery County ,� _ - = =�_ �-=_ _ =�=°•b-= �:�r _:.: �= r_ _ ���,_.--' �.- ; * arn a ID: N P 1C Ca S Fe Mn %n Cu B Ho~f Cl C 55.0 742 log 36.7 31.0 7.15 0.70 0.49 1.29 0,43 j r Total S(11 M Waste Code: A, -N M H H hf H +N Al M M M Na Ni Cd A At Se Li Pit SS C.-) DM% CCl% AiE 1 5 OR -N 305 7.75 Description: yen Ljq.H swine L ' - EGD _ OI1�w= _��T_--,� }3"s _,r _'-fe='� ���S��i•'db�� f'�ti='�.s"r'-� '-a.a���� 1't�-�_� f=�:�:_ _�„��: - �y�/�� a ?;e: _ - -O - y.- - __ .. ;_ y�.: __-- '!lr': - -�5:. __ !%.�•- K' L. - i -".''i_t__ ii�r-� �•-= ^ .- - _.��_ u=�' - vr° ;.±sem s��=-g- •�aisR_ AN -_ 'S•w1i.. Yl.. �. °LGSM..�a5 4"'T-!'�. y-i� .s`' #''rZ i?' •}i S±•�'- - r. - - - - - - .+mss_ _ _ _ - - Y.� {y d, - �p(�i p �}a ?G_�a¢�.r� • `rt �t.`.:4 _�4~-z cFT�Y4 M a:• -� _T+ ;=r SY - NL: _4�... it •'+ 'iC- 'I.LS:.'t�lS7L �ir'''4'_4. �.,Y_?3x--", JSPLb{�1- _ _ _[s�1 h+�y�VFi� =i- L 'S.:r�- - - `\•in.i K'i -. i3•R�"4--. �i�:-`_ "r _ E9_ S ample ID: rV P R Ca AfR S Fe Ms Tit Cn B No d C A Told 637 tff 38.2 342 159 53.1 40.1 5.57 0.28 0.57 0.32 0.26 Waste Code: IN N L Al H H H M Af M Af M Na Ni Cd P6 Al Se la PH SS ON AM% CCLY4 ALEftaO ALS OR -.N 7.53 DeSCHPOWL,183 Swine Lgwa H _ � L •C'-_'�,�"F:=__-�` �. rr ,Rg'.`kx! iS?��- �._«L: ; �-y- � A -.... �,P.y- rte°�`y�+`ac�'�i#jnY. -Ta��� = �11F=. •3.- •:•i jpCr�':S(f. ~S'"` -y. - w.7{^t,�.�'-TI'K}E 14 �.}.�.'-oT P-11 y .•i�-`y �8 'i` - •'«� - •_'S: -���1.F w-�.'L4 Sr_ L ,� '_ Li-�tL=�-4r G3.....:.�d_��'_.a 1 -....nay - r-. 2.- r.-v9•'T-:^F'.c.A "G;'3i� _w-�'::. k:'.`�yx=5. .�'.6_ i,��y�����'s:a",... � a�� - i:i�.. i_`a.�w i7_ i_ S � - _t=��.�p�3i[�.,-�. �_Zi--, -- ,as�.,cy;. �� �.�- __ .iwN�-,SL'•o—,t:� 1_aN-::35- i__ _�iGi .�_.Y.`."�_-.'"��Y.�r ,'?3:�1T. �.7�� 'h,..���r _ _ _ �✓S'��-t+` ,,yqiF'= "K -� L =Ki�l� _ �Y3f `. i`�:�=s�-_�_�� � ���-. C.-.s,i� :SS..eY�Z �� :-i'!_��, g-ti�_-- 1LL;�.i 7�5'S. s` � � •G' �-+sem �d'3� �-�,�r�'"% ��S'�x +�-. � ..,t�d=_ taw _�+Cf - _— ri+ - __•w. �i- - jy�.. _.A�:, =�v -- -l. iLr� - �r3�1i`-C3:-_2-»elt-a :-ti,c.. --3� =9-- �� a:_ rte.#. _-_:�,�.+-= _� _ - ::�"lJ4eti.={:s M--�.�� _�`j•�-:4;:?3=i�x�-•�-, - - m m m m m m M. M m m = m m m m m m m m Gmr a. Purvis Farms Copses To: county Ltension Dirwwr = � -Waste Analysis Attn: "ny Moore 25041 Spies Rd, Hollins, NC 27325 RAo-jrOrt Farm USDA MMS-hianfgousery 5/16/97 Monigmerr County r �S �k arupledl N P X Ca mo Zn CH B Ma mm TOW —4 20 M 48.4 828 124 30.0 34.3 9.32 0.76 0.76 1.15 0.73 fN -N Af f! M A! H M m H M Af Waste Code. -NO3 Na Nd Cd A 4l Se Li PH SS CN AW CCE% AM AIS -NB4 373 8.27 Description. OR -N Mm L . Ufaa VH ,Cj •-" -- 7''S^'u i - -moi - rt • ahf - Fi .� s{;.-firi af�:vx ;"r'•�'•� 3_ - - _ Yns _ y'.'•- x_ •� 1 pdeIR. tY P K Ca S fre Mrs Zn C+� B Ho CI C _ TOW 399 m 63.8 347 167 63.4 46.4 6.85 0.28 0.36 0.38 0.20 IN -N M M H H ff M M M Ai M wa me Coda.- -NO3 Na Ni Cd A Al Se b SS ON D.44% CG7s"Yi AIS -NM4 1" 7.70 Oescripf"OR-,Y Swim lapon I.' . Mea H _ _ `__ :_- ��-��' s.: _.� �_ htg�1' � . tom_ C� � -�-.�,.,•:�* � � �_ ` � �.ti _ .� _ ,� � - ��' � if � � YF f 'C: : '�_�� :i• -'i¢ -i � ___ �T�7t' "�,",'fes jy�f}i__ �s•-'y.���p.'�I __- --+'ten -_' _ Y' _ _ 'dam--•�U ly .�v« _�� t�:4 • Taj.- 'g^ i �:-3xT.y+ gi !Zi 7i'+•} k- �r 3�y-•'f� �•Y.i •'`ter# xHx`.Ay •�NS�5 �3._•_.= - Sr• t..3r �•y� meq- ��•i:r5'J,ws4s::vim t-�- is -,.6 a;= ; �`_�L.�. 5. c7C�.f.5.7s`.:=r3--^•=.:'y:� .�5.•-S is...a.''-`^i;1J r_ �r � r■ r r� r� �r ■r �r � r r� �r r� r� iiCDl1 A0mic DiYisiuu 43OOReed treek�Roa4;Ralei NC27607=6465 � 919 .733'1655-': y=� - 8 No. W00628` W4c -!W- Grower.- Grower.- Moore, Anthony Cies ro County Extension binmetor 2504 Spies Rd. USIM-NRCS-Mo stgomery - RobWm, K 27325 Waste Analysis R,3ffort Pan 8/22/97Mon me N � rY County a Sample ID. N P K Ca A S Pe Mn Zn Cry B Ala CI G =� Total 504 M 59.9 803 14x 42.1 28.0 7.610 0.39 1.96 1.30 0.74 IN -N M H M !I M M Af M Af Af Waste Code: -NI14 ALS NO3 Na M cd Pb Al So V Pit SS G•N DAM Ga% Al E c Uescrtp[son: OR-N 348 7.88 vine t2mm Z - I&ca VH �n s- _s � iu#rierits 'tab[esor-``'" -jiffi�1000 ativjiiV `'_- ' Ot1ter.EIvniils- :4-- �bsll00E} alloys_ .- T f "-�' ? 7 '? r 2 - _ sr� a `ise y -r%.'s` v a --s=� a3.,c z_-- ' •. y _ ;,, lL77 Qj7 1�� ��: y f•e=" '�!I r r= � a � _ f Ily Y /Ls`--"i ��Ly X"k?� gf'wlilla�(i.�lir.f? ^ �.(�E- ' F`!� i. At- w; � y swa` -T7 x z 0 CE a w a a� w EU n oiioiriic Divisio�i X300 Ree mCreelt Road Ralei " " tNG 27ii 07 .€..5 b9L9 7x33 ZG5 N P Re brt No; W01433 ' Ca . M Grower.- Moore, Anthony Fe Copies To: County Extension Director Cu B Afo Cl C 2504Spies Rd. Robbins, NC 27325 53.4 343 USDA-NRCS-Montgomery OBW 38.1 4.57 End Exhibit 5 0.23 �q�S�e nal ySGS e �l�� Farm: Purvis Farms !N -N M M M H H M M 10(24/'97 M Montgomery County Paste Code: NH4 am lednfo. .��,;� �i:abarato ::#Results arts`".er�m�llton'unlesslotliecwise�noted - � - - ample ID: N P K Ca M S Fe Mn Zn Cu B Afo C! C Pb Total 252 M 41.1 627 83.8 40.5 32.1 4.83 0.75 0.81 0.67 0.56 CN DAN CCE% ALE A al 153 !N -N L M M M H M M M Af M Taste Code: -NH4 lescription: OR -N wine Lagoon Lia. Urea Na Ni Cd Pb Al Se Li pff SS ON DAN CCL% ALE K of LS -NO3 265 7.75 escrlpflon: OR -N vine Laeoon Lia. Urea if 'atn le LD: N P K Ca . M S Fe Mn Zn Cu B Afo Cl C Total 357 M 53.4 343 91.0 42.8 38.1 4.57 0.18 0.36 0.23 0.15 !N -N M M M H H M M M M L Paste Code: NH4 kis -NO3 Na Ni Cd Pb At Se Li PH SS CN DAN CCE% ALE A al 153 7.46 lescription: OR -N wine Lagoon Lia. Urea M 106 Exhibit 7 Soil Survey. (Typical Value) TABLE 15. --PHYSICAL AND CHEMICAL PROPERTIES OF THE SOILS [The symbol < means less than; ? means more than. Entries under "Erosion factors --T11 apply to the entire profile. Entries under 'Organic matter" apply only to the surface layer. Absence of an entry indicates that data were not available or were not estimated] Map symbol and ;Depth! Clay ; Moist !Permeability ;Available; Soil ;Shrink -swell 1 factors 1 Organic soil name ; : ; bulk ; : water ;reaction; potential 1-1-1 matter ! density !capacity 1 : 1 K 4' T In , c 1 g cc I 1 I I I y► BaB, BaD, BaF----: 0-6 : 10-27 :1.40-1.60 n Badin : 6-25; 35-55 1,1.30-1.50 125-40: --- 1 - 1 40 1 -- 1 --- I I I BbB, BbD: Badin----------- 1 0-6 1 10-27 :1.40-1.60 : 6-251 35-55 11.30-1.50 125-40: --- 1 __- : 40 1 --- ! Urban land. r k I I i I Ch---------------: 0-7 : 10-27 :1.30-1.60 Chewacla ; 7-64: 18-35 11.30-1.60 :64-801 --- 1 --- Ck--------------- 1 0-6 1 Chewacla 1 6-601 :60-801 Co ---------------1 0-101 Congaree 110-401 140-701 I I EcB, EcD --------- 1 0-6 1 Enon 1 6-281 128-651 I I I I EnC, EnE---------: 0-6 : Enon 1 6-281 128-651 1 I 1 I GeB--------------: 0-8 1 Georgeville : 8-591 159-801 I I I I GEB2 ------------- 1 0-8 1 Georgeville : 8-591 159-801 I r GoC, GoF --------- : 0-7 1 Goldston 1 7-161 116-361 : 36 : F I HeB, HeD---------: 0-6 Hiwassee : 6-581 158-801 r I I 1 KkB-------------- 1 0-10: Kirksey 110-341 :34-461 46 1 10-27 18-35 5-15 18-35 0.6-2.0 0.6_2.0 0.6-2.0 0.6-2.0 0.6-2.0 0.6-2.0 1.30-1.601 0.6-2.0 1.30-1.50: 0.6-2.0 --- i --- 1.30-1.60: 0.6-6.0 1.20-1.501 0.6-2.0 5-15 4'1.45-1.65: 20-35 :1.30-1.501 35-60 11.20-1.401 I 1 I 1 5-20 11.45-1.651 20-35 11.30-1.50: 35-60 11.20-1.401 5-27 11.20-1.401 35-60 :1.20-1.40: 15-40 :1.20-1.40: 1 1 27-35 11.20-1.40: 35-60 11.20-1.401 15-40 11.20-1.40; I I 1 I 5-15 11.40-1.60: 5-27 11.40-1.601 I I 7-20 11.45-1.65: 35-60 11.30-1.45! 7-35 :1.45-1.651 1 1 I 1 4-20 11.20-1.40: 18-35 :1.20-1.40: 5-25 11.20-1.401 I 1 2.0-6.0 0.6-2.0 0.06-0.2 2.0-6.0 0.6-2.0 0.06-0.2 0.6-2.0 0.6-2.0 0.6-2.0 0.6-2.0 0.6-2.0 0.6-2.0 2.0-6.0 2.0-6.0 0.6-2.0 0.6-2.0 0.6-2.0 0.6-2.0 0.2-0.6 0.6-2.0 1 tur 4'u I � I I I 1 10.14-0.20:3.6-6.5 :Low ---------- 10.151 3 ; :0.14-0.1913.6-5.5 :Moderate -----10.24: : : --- : --- :-------------:----: : 4 I I------------- I I I I I 1 :0.14-0.20:3.6-6.5 :Low ---------- 10.151 3 1 10.14-0.19:3.6-5.5 :Moderate -----10.241 i I I ------------- ------------- :0.15-0.24:4.5-6.5 --- -------------:0.15-0.24:4.5-6.5 :Low---------- :0.281 5 : 10.12-0.20:4.5-6.5 !Low ---------- 10.281 : (-------------I----1 I : I : 10.15-0.2414.5-6.5 :Low ---------- 10.28; 5 1 10.15-0.2414.5-6.5 :Low ---------- :0.32: I --- I --- I -------------F----1 :0.12-0.18:4.5-7.3 :Low ---------- ;0.24; 5 ; :0.12-0.2014.5-7.3 1L1x----------10.37: : --- --- 1------------- I I 10.11-0.1515.1-6.5 I I I I !Low ---------- 10.281 2 1 10.15-0.20:5.1-6.5 :Low ---------- 10.241 : 10.15-0.20:5.1-7.8 !High --------- 10.281 ! I I 1 r 10.06-0.1115.1-6.5 I I f r I I 4 1 :Low ---------- 10.101 4 1 10.15-0.2015.1-6.5 :Low ---------- 10.241 ! 10.15-0.2015.1-7.8 !High --------- 10.281 : ! ! 10.15-0.20!4.5-6.0 ! ! ! ! !Low ---------- 10.43! 4 1 :0.13-0.1814.5-5.5 !Low ---------- :0.28! ! 10.05-0.10!4.5-5.5 :Low ---------- :0.32! ! I I I I 10.13-0.1814.5-6.0 I I I I I I J I :Low ---------- !0.491 4 : 10.13-0.1814.5-5.5 !Low ---------- :0.281 1 10.05-0.1014.5-5.5 'Low ------------ 0.32, i ! ! ! 0.6-0.12!3.6-5.5 ! ! ! ! :Low ---------- 10.051 2 ! 10.06-0.12:3.6-5.5 :Low ---------- 10.051 1 1 --- -_-- ;-------------: 1-------------1----I r I I :0.10-0.1414.5-6.5 I I I I Mow ---------- 10.28: 5 : 10.12-0.1514.5-6.5 !Moderate -----10.28! ! 10.10-0.1414.5-6.5 :Low -----------10.28! ! I I I I I I I I I I 10.15-0.2215.1-6.5 I I 1Low---------- 10.431 3 : 10.12-0.1814.5-5.5 :Law ---------- !0.431 ' 10.11-0.1513.6-5.5 !Low ---------- 10.43! ! --- : --- I 1 ! -------------1----, ! I 1 1 1 1-4 1-4 <4 .5-2 .5-2 .5-2 <.5 .5-2 .5-2 .5-2 06/03/97 07:51 x'910 572 9066 ANGELA x CAROL I NONTECHNICAL SOILS DESCRIPTION REPORT Graham 1 ' Map symbol f I Soil name and description I I ' 452E I Badin-Goldston complex, 2 to 8 percent slopes I I This map unit consists of gently sloping Badin soils I and Goldston soils. Badin soils are moderately deep and I well drained and are on uplands. They formed in residuum from Carolina slates and other fine grained ' I rock. The surface layer is loamy with a significant I amount of channers. The subsoil is clayey with some I channers: Permeability is moderate and shrink -swell I potential is moderate. Soft bedrock is within a depth I of 20 to 40 inches. Seasonal high water table is below ' 1 6.0 feet. Goldston soils are shallow and well drained I to excessively drained and are on uplands. They formed I in residuum from Carolina slates and other fine grained ' I rock. They have a loamy surface layer and subsoil with a significant amount of channers. Permeability is I moderately rapid and shrink -swell potential is low. I Soft bedrock is within a depth of 10 to 20 inches. ' Seasonal high water table is below 6.0 feet. 452C I I Badin-Goldston complex, 8 to 15 percent slopes I This map unit consists of strongly sloping Badin soils I and Goldston soils. Badin soils are moderately deep and I well drained and are on uplands. They formed in ' I residuum from Carolina slates and other fine grained I rock. The surface layer is loamy with a significant I amount of channers. The subsoil is clayey with some I channers. Permeability is moderate and shrink -swell f potential is moderate. Soft bedrock is within a depth I of 20 to 40 inches. Seasonal high water table is below 1 6.0 feet. Goldston soils are shallow and well drained ' I to excessively drained and are on uplands. They formed I in residuum from Carolina slates and other fine grained I rock. They have a loamy surface layer and subsoil with I a significant amount of channers. Permeability is ' I moderately rapid and shrink -swell potential is low. I Soft bedrock is within a depth of 10 to 20 inches. I Seasonal high water table is below 6.0 feet. ' I 452E I I Goldston-Badin complex, 15 to 50 percent slopes touuz 1 1 1 1 1 1 1 1 06/03/97 07:51 $910 572 906E ANGELA * CAROL NONTECHNICAL SOILS DESCRIPTION REPORT Graham L I Map I Soil name and description Symbol I I I This map unit consists of moderately steep to steep I Goldston soils and Badin soils. Goldston soils are I shallow and well drained to excessively drained and are I on uplands. They formed in residuum from Carolina I slates and other fine grained rock. They have a loamy I surface layer and subsoil with a significant amount of I Pervneab i l i t y is 11oder a to l y rapid and I shrink: --swell ootential is low. Soft bedrock is within a 1 depth of ii:) to 20 iviches. 'Spasonal higt•i water table is 1 below 6.6 feet. Badin soils- al -e deop alid I well drained and are on�-tPlanrJt>. They fore ed in I re-5iduum frortk Carol..irna slates and other firie grained i rock. 'The surface layer z, loamy vjith a signiFic-ant I amount of channet—s. The Subsoil is clayey with some ! channee-s. Relvneab.ilkty is moderate ai-id st�ri»k:-S+•�:�ll I potoiltial is ni,_-derate. Soft bedi-ocF:: is withina depth 1 c+i' 20 to 4o inctle::. Seasonal high water table is below 1 6.(1 f e, c t. i 475P 1 Tatum--Badin comple-,-, 2 to U. percent slopes I I This map urni•t consists of gently :loping Tatuas soils I and F.;Adi!n -soils nn uplands. The, ; i�orinWd in reesiduum I •f'roin Carolina slates aiid c,ther fine grained I Tatum sc' i l s are deep and wn l 1 drained. Thay I-iav e a loamy sim-face layer- avid a clayey subsoil. Pe.r,neabi 1 i ty I is, rnoderate andUatenti•al iS MOC1e1-:lte. I Stift bt-:droLlc is within a deoth Gf 4t; to.. 60 inches. I Season�;l high water table is !3elovj 6.0 feet. Badin I sails ai-e mc,devately deep and weal chained. The sLit-face I .layer IG loamv with A Signx'FxL arit amount c,•!= I 1'he subsoil is.; c_ l agcy. Pvrmeab i l i tv is moderate. potential is moderate. Soft beds-QL_1, iS 1 within a depth of '20 to 40 inches. Seasonal high water I table is below 6.Q 'Feat. 4;';SC I 1-ittuUn-SaC101 coneplex, G to 15 percent Slopes I 10 003 06/03/97 07-.51 $`91.0 572 9066 ANGELA * CAROL l O04 1 NONTE=CE-NICN- SOILS GE:SCRIPT: CIN F":EPONT i3r-ah ain t ' ------ ----------__--_----_-----_--------------------------•--------------------- End Exhibit 7 "ap 1 Sail name= and desc_riptiori Symb u 11 I ------------ - - _- _�------------------_--- --- -- ---- 1 This map unit of atl'-tvrigl,7' slopiriq --_ __..� _ _.__ .__ TatUfn Soils I ;ered B-Adirl sc,ilu ort uplands. Thr,. for'mr?ci i.n r-esir+L.er.tm ' I from Carolina slates avid other -firer-_, grair7cad roc k.s. I Tatum soils are deep and well drainti:d. Thoy have a I loamlr SUrt ace layer an{j a clayey sLibSO i l . Permoab i l l a_ y ' 1 is ,m.7,deraL-e avid �hr•ink-swell potential is moderate. I .'oft bedrock is within a depth of 40 Lo Cita inches. I Seasonal high water- table is below 6.0 feet. Badir•t I -sc,ils are moderately deep and well drairied. The surface ' I Javer is loarny with a sionificarit amc,uret of Chimm-ler-s. I The sL!bsoi.l is c;Ia km -y. Pr,meabilit;_ is mc,deratr4. I Shl-jIlk-SWell pr-4terrtial isss modeti-ate. Soft bedrock is ' 1 within i -a depth of Zit tr., 40 Seasollal high wutcv I table is bellow 6.Ct feet. ' 4751) 1 1 Tatum--Badi.li cc,mple;;t 15 to L1.3 perceret slories I 1 W" C i Tatum -1 ad i.rr ce_mple::, 25 to �erj pertt?r�t slopes 1 I When you submit soil samples for laboratory analysis, you need and expect reliable results. Because the test report is used in making decisions about liming and fertilization, its accuracy can affect your costs and yields. In other words, getting accurate results can make a difference in dollars and cents. The reliability of the soil test, however,, can be no better than the sample you submit. For results you can depend on, it is vitally Important that you take samples in away that accurately represents the soil on your farm. This publication tells how to obtain truly representative soil samples and to submit them for analysis. ' Where to -Take Samples You can obtain an aerial photograph of your farm from. the county ASCS office. Outline you r'farm'o fleld'.boun- daries directly on the photo oc make:a iarger-and more•. - detailed map using the photo as a guide. Then "assign. a permanent number to each field or management area.. Numbering the areas will enable you to keep records of the soil treatments applied and the crop yields obtained from each area. For your convenience in submitting soil samples, assign each area an identifier consisting of no more than three characters — numbers,. letters, or. both. Every soil sample you submit for testing should consist of about 15 to 20 cores taken at random locations • . throughout one field or area. A sample should include cores from. no more than about 20 acres even If the soil appears to be uniform over a larger area. - Keep In mind that each sample should represent only one general soil type or condition. If the field you arc sam- piing contains areas that arc obviously different in slope, color, drainage, and texture and if those areas can be'fer- tilized separately, submit a separate sample (consisting of 15 to 20 cores) for each area. (See Figure,a.) When collecting samples, avoid small areas where -the soil conditions are obviously quite different from'thosc in -the " rest of the field -- for example,. wet spotst:places',where wood piles have been burned, severely eroded areas, old it:ive BXUCLI iOl3 Exhibit '8. Careful Soil ' Sampling '. - The Key.: O. -Reliable Soil Test lnformation Eroded Area Light Colored'Soil 'A B bark,,Shc(. Figure 1. Within each field, collect a separate sample from each area that has a different type of soil. building sites, fence rows, spoil banks, and burn -row areas. Also avoid the fertilizer bands in fields where row crops have been grown. Because samples taken from ,these locations would not be typical of the soil in,thc rest of the,field,including them could produce misleading results. Areas within a field where different crops have been grown in the past should be sampled separately, even If you now plan to grow the same crop in the whott' field. Areas that have been limed and fertilized differently from the rest of the field should also be sampled separately. Sampling Problem Areas In fields or areas where fertility problems appear to be the cause of abnormal crop growth, samples should be col- lected in a somewhat different way from samples used for routine testing. At the same time you collect topsoil samples, collect subsoil samples at a depth from 8 to 16 inches, but keep the two types of samples separate. Follow the guidelines for collecting a good, representative sample, taking cores at random locations throughout the problem area even though it may be relatively small. At the same time, collect a representative sample:from•nor- mal areas of the same field. More detailed Information on collecting samples from pro. blem areas Is"given in form AD2, "Problem Area Soil Sample Information." Copies can be obtained from your county Extension Service office, NCDA regional agronomists, lova) agribusinesses, or the NCDA Agronomic Division, Blue Ridge Road Center, Raleigh, NC 27611. When to Take Samples Collect samples three to six months before planting time. You will then have the test report in time to plan your liming and fertilization program before -the busy' planting season. If you submit samples immediately after harvest in the fall, you are likely to receive the results promptly because the laboratory work load is lighter at that time than in the spring. Do not collect samples when the soil is too wet because it will be difficult to mix the cores. As a rule, if the soil is too wet to plow, it Is too wet to sample. Sample the soil from perennial or sod -crop areas three to four months before establishing the crop or appling lime or fertilizer. How Often to Sample if your farm is in the coastal plain region, it is best to test the soil every 2 or 3 years. The sandy soils in that region do not hold nutrients as long as soils in other parts -of the state and are more apt to become acid through the addi- tion of nitrogen. The nutrient levels in the silt and clay loam soils of the piedmont and mountain regions change less rapidly with lime and fertilizer applications.In these areas, soil testing once every 4 years is usually sufficient. A good plan is to sample one-third of your fields each year if your farm is in the coastal plains region and one' fourth of your fields each year if you are in the piedmont or mountain regions. How to Collect a Good Sample Tools. Collect your samples with stainless steel or chrome -plated sampling tools and plastic buckets to avoid contaminating the samples with traces of chemical elements (micronutrients) from the sampling tools. Avoid brass, bronze, or galvanized tools. A suitable soil probe is shown on the front cover of this folder. Make sure that the buckets and sampling tools are clean and free of lime and fertilizer residues. Evena small amount of lime or fertilizer transferred- from' the; sampling tools to the soil can seriously contaminate the sample and produce Inaccurate results. Sampling Depth. For areas in which field crops are grown, collect samples to -the same depth that the.field.is plowed (usually about 8 inches) since this is the zone in . which lime and fertilizer have been incorporated'(Figure2). Figure 2. Sample to a depth of 8 inches In fields plowed for row crops, 4 Inches where perennial pasture or turf:crops are grown. For fields where perennial crops such as fescue, alfalfa, and turf are being maintained, samples taken to a depth of 4 inchps•will best represent the crop's lime and fer- tilizer needs. Where these perennial crops are to be established, however, sample to the regular plow depth. 4 Submitting the Sample Soil samples are analyzed by the Agronomic Division of the north Carolina Department of Agriculture. Each sam. ple must be submitted in a standard soil sample box and aci:ompanled by a completed copy of form AD -1, "Soil Sample Information." The boxes and forms are available from your county Extension Service office, [`ICDA regional [:agronomists, local agribusinesses, or the i`ICDAAgrvnomic ?•:;,`,,,.Division..Blue Ridge Road Center, Raleigh, NC. 27611. Submit your samples only in the standard boxes provid- ed, as shown in Figure 3. Samples sent in bags or other containers'wiil not be compatible with the processing system used in the laboratory. Do not put a plastic bag in. side the sample box. Seal the shipping box if the soil samples are from a quarantined area. Figure 3. Thoroughly mix the soil sample and till the standard NCDA sample box two-thirds full. The entire sample consisting of the 15 to 20 cores you have collected will most likely be more soil than the box will hold. Before filling the box, therefore, pulverize the cores and mix them thoroughly in the bucket. Then fill the sample box about two-thirds full with this mixture. Label the box with the identifying number you have assigned to the area from which you took the sample. Remember that the identification can consist of no more than three numbers, letters, or a combination of the two. Directions for filling out form AD•l, the soil inforfhation sheet, are printed on the back of the form. To get the most value from your soil test, take the time to fill in the blanks completely and be sure to list the crop'or crops to be grown. Also check to make sure that the sample number you put on the form corresponds to the number on the sample box and the farm map. Mail the completed form with the sample box, keeping a copy for your future reference. If you need assistance in interpreting the soil test results or developing a soil treatment plan, consult your Total agricultural advisors. Prepared by Jack V. [laird. Ealenslon, M. Ray Tuekcr. Agronomist Agronomist — Soil Fertility north Carolina Oeparlmen1.01 north Carolina Agrl[ultural Agriculture' Eattasion Serrice Prrbr.In40 by THE NORTH CAROLINA AGAICULTU1tAL E;TENSION SEAVICE NoM Grafin& Sue LWwsky u Ra%W6 No %Came+ AP K1AW11 Rd TbrN" Sn& 1Minniy IN 04puOa0. me ow U.S. Depanlmbm of Agrk7rkmk GAopwoo rg Slab Unhwdtl Surkrt Rawlgh. N.C.. Crwuw 0. lube.. . DkKwt. OriukrAed k1 khOW&Seb W UW Acta W Cargnyls W MAY M and Jurw 70. 1914. fhb Nath CbnaN,a AVIculwar Ea1bn0w Sauk$ WMrs ks programs b an @4.bk pb,wns rbgard4ss d fact, cola. a naranal aqe, _ ua ii an ap&t oOWWAy neplorbr. 141-$%A-Iwn AG -3r= %MADJIIM M M M M M AW SAWLEMOMMIUM M M M = == i Fill out and attach to retailing carton in first class envelope and mail to: AGRONOMIC DIVISION—Soil Testing Laboratory, NORTH CAROLINA DEPARTMENT OF AGRICULTURE. RALEIGH. NORTH CAROLINA 27611. Instructions and examples are given on the back of this sheet. GROWER'S NAME—Please Print 1 A copy of your soil test report will be sent to your County Extension Director. If you desire others to receive it copy, print their 3 names and addresses below. (Last) (First) 6 LAB NUMBER (Leave - - Blank) (Address) (Name) (Name) (City) (State) (Zip Code} (Address) (Address) Total No. CROP CODE (See discussion No. 5 reverse side of form) Samples (Following year—See reverse side) T/A Submitted MO. (State) (Zip Code) (City) (State) (Zip Code) (County)(City) Revised 6/15/90 2 3 4 5 6 LAB NUMBER (Leave - - Blank) YOUR SAMPLE NUMBER LAST CROP LIME APPLIED WITHIN PAST YEAR NEXT CROP SECOND CROP (Crop drown last year or other use) CROP CODE CROP CODE (See discussion No. 5 reverse side of form) CROP CODE (Following year—See reverse side) T/A YR. MO. All Revised 6/15/90 1. 1 UIRED 2. IORMATION blocked areas) Imust have this 5. rmation before we analyze the samples I %JSIRABLIE 3. ORMATIMATION can make better4 suggestions if we t a this information 6. 1;1101 Ot l;xhibi L d INSTRUCTIONS FOR FILLING OUT INFORMATION SHEET " (Soo Sample Information Shoot Below) NAME, MAILING ADDRESS, ZIP CODE AND COUNTY. County listed should be where farm is located. Incomplete or illegible address may result in non-delivery of the mailed report, YOUR SAMPLE NUMBER - Record the identification (ano information) for each sample on a-soparate line. Our computer will accept gnly 3 digits for sample identification. CAUTIONI Do not use the same number for more than one sample even if tli are from dlfforent farms. Be sure the name, and sample numbers on the information sheet aro the same as thoso on the soil sample boxes. NEXT CROP TO BE GROWN - List )SAME and QRQP CQQE of the next crop for which you want lime and fertilizer recommendations. EXAMPLE: Bermuda hay, or pasture establishment (E). 043: Bermuda hay or pasture for maintenance (M), 044: Bermuda for dehydration, establishment (E), 045. A Use LAWN (026) for all lawn grasses except CENTIPEDE. Use IILRF codes for golf and athletic field turf. B. Use SHRUBBERY (029) for all shrubs except AZALEA. CAMELLIA, RHODODENDRON, and MT LAUREL. LAST CROP - List NAM -E -and CROP CQDE of crop grown prior to sampling. 11 space is loft blank. we will assume no previous crop was drown. LAST LIMED - Tans per acre. year and month of last, lime application, it made in the last year, . SECOND CROP TO BE GROWN - List NAME and CRQ2 QQDE of the crop which will follow 5 above. This will enable us to make suggestions for this crop assuming that the field is treated as suggested the first year. List second crop here even though it is to be grown the same year as 5 above. EXAMPLE CROPCOOE 000 No Crop Flold Crops 001 Corn, Grain 002 Corn. Silage 003 Cotton 004 Small Grain [Whoa,, oats, rya, barloy) 005 Miftot, Peart 006 Milo (Grain Sorghum) 007 Peanut 008 Rico 009 Sorghum, Syrup 010 Soybeans 011 Sunllowar 012 Tobacco, bur lay 013 Tobacco, Iluo•curod '014 Tobacco, plant bad Lawn. Gordon. Ornnmenot 020 Azalea 021 Camallia 022 Centipede 023 Gordon, Flower 024 Garden. Vegetable 025 Laurel, Mountain' 026 Lawn 027 Rhododendron 020 Rose 029 Shrubbery 030 Berries, fruit & nuts 031 Troo. shade CROP CODE X.MnS Troos/Nursery 036 Ln-oul/Sood Oeds 037 Fir/N Spruce. 140mlock 030 Pino/White, Virginia 039 Blue Spruce/Rad Cedar Forage/Posture 040 Attalla. E 041 Alfalfa, M 042 Bahiagrass 043 Bormuda hay/pasturo, E 044 Bermuda hay/pasturo, M 045 Bermuda. dehydrated. E 046 Bermuda, dohydratod. M 047 Bluegrass pasture 046 Bluograss-Whito clover 049 L/Wht clover -grass. E 050 L/Wht clovergrass. M 051 R, Grovergrass, E 052 R. Clovar-grass. M 053 Pura clovers 054 Fescue -Orth grass/Timothy E 055 Fascuo-Orth grass/Timothy M 056 Legumes. Miscellaneous 057 Lospodoza 050 Sudangrass 059 Sudan -sorghum pasture 000 Sudan -sorghum silage . ABOUT YOUR SOIL SAMPLES CROP CODE 2 3 098 Potato, Irish 4 5 13 �+B NUMBER (Leave Blank) YOUR SAMPLE NUMBER LAST CROP (Crop grown lost year or other use) CROP CODE. Lima Applied Within Past Year NEXT CROP CROP Soo discussion No. 5 CODE roverso side of form) SECOND CROP CROP (Following your—See CODE reverse sido) T/A I YR. I MO. 074 gaols I I 1 Corn Silage 002 1 841 9, 004 Oats 010 Soybeans IOU Slrawbarry. E 1 12 L/Wht Cl -grass E 049: 2 J. 84 9 050 1 L/Wht Cl -grass M 050 1 L/Wht Cl -grass M CROPCOOE 000 No Crop Flold Crops 001 Corn, Grain 002 Corn. Silage 003 Cotton 004 Small Grain [Whoa,, oats, rya, barloy) 005 Miftot, Peart 006 Milo (Grain Sorghum) 007 Peanut 008 Rico 009 Sorghum, Syrup 010 Soybeans 011 Sunllowar 012 Tobacco, bur lay 013 Tobacco, Iluo•curod '014 Tobacco, plant bad Lawn. Gordon. Ornnmenot 020 Azalea 021 Camallia 022 Centipede 023 Gordon, Flower 024 Garden. Vegetable 025 Laurel, Mountain' 026 Lawn 027 Rhododendron 020 Rose 029 Shrubbery 030 Berries, fruit & nuts 031 Troo. shade CROP CODE X.MnS Troos/Nursery 036 Ln-oul/Sood Oeds 037 Fir/N Spruce. 140mlock 030 Pino/White, Virginia 039 Blue Spruce/Rad Cedar Forage/Posture 040 Attalla. E 041 Alfalfa, M 042 Bahiagrass 043 Bormuda hay/pasturo, E 044 Bermuda hay/pasturo, M 045 Bermuda. dehydrated. E 046 Bermuda, dohydratod. M 047 Bluegrass pasture 046 Bluograss-Whito clover 049 L/Wht clover -grass. E 050 L/Wht clovergrass. M 051 R, Grovergrass, E 052 R. Clovar-grass. M 053 Pura clovers 054 Fescue -Orth grass/Timothy E 055 Fascuo-Orth grass/Timothy M 056 Legumes. Miscellaneous 057 Lospodoza 050 Sudangrass 059 Sudan -sorghum pasture 000 Sudan -sorghum silage . ABOUT YOUR SOIL SAMPLES CROP CODE CROP CODE 098 Potato, Irish Commercial Hort Cr922 099 Poialo, sweat Use 024 for Gordon Vegetables 100 Radish 070 Asparagus, E 101 Rapo, colo crops 071 Asparagus. M 102 flits p-0lackbarry E 072 Baan/Hush Poo 103 Rasp-Black boo ry M 073 Baan, pole 104 Rhubarb 074 gaols 105 Rutabaga 075 Blueberry, E 106 Spinach 076 Blueberry, M 107 Squash -Pumpkin 077 Broccoli IOU Slrawbarry. E 070 Brussol Sprouts 109 Strawborry, M 079 Cabbage 1 t 0 Tomato, Bald 060 Cantaloupe 1 I 1 Tomato. groonhouso 081 Carrots 112 Tomalo, trallis, CP 082 Caulillowar 113 Tomato. Irollis, M1 083 Collards 1 14 Truck Vegetables 004 Corn, Sweat 115 Turnip 065 Cucumbers 116 Watermolon 0136 Cucumber, Irollis 117 Beans, lima 007 Eggplant 088 Grape. E Comm Nurs/Flowor 089 Grapo, M 120 Dahlia 090 Kale 121 Gladiolus 091 Lettuce 122 Greenhouse 092 Mustard 123 Gysophila 093 Okra 124 Flowor. bulbs 094 Onion 125 FIowa r. roots 095 Poa, Southern 126 Nuts. container 096 Popper 132 Rhoda/Natyorn 097 Plant Bad, Vag 136 Nurs/Troos E = establishment CP s Coastal Plain M maintenance Mt a Mountain CROP CODE Orchards/Fruit & Nut 13OApplo E 131 Appla M 138 Poach E 139 Poach M 140 Pecan, E 141 Pecan, M Forastry Troos/Sood 133 Hardwood, E 134 Hardwood. M 137 Nursery. Pine 142 Pine. E 143 Pino. M 144 Hardwood. Seed 145 Fir/Spruco. Seed 146 Pina, Sued ino T rf 150 Fairway/Athletic Turf 151 Too, Turf 152 Green, Tusf Are they representative? A soil TEST is only as GOOD as the soil SAMPLESI Area of 10 acres or less—No major sail dilfererlces—Same treatment history—Use good tools (iron or stainless steel)—Taka'am dry—Right depth (0.6' for plowod soils. 0.4" for sod)—No fertilizer bands—No corners or and turn aroas-20 or moro'coras (colloctod and mixed in a clean plastic bucket)—Subsomplod and numbered— SuHiciont information supplied. c " A 1t M---a�zement - „ r, lir .a �. it•.;wi4 .. •• .. Biological and Asrieultura! Engirrtrnng North Camlirla State University Livrs-rocx usTE SAti uxc,' AxAl YSIs -AND CALCULATION OF LAND APPLICATION BATES . ••I".Iama''C: `Darker* rI. sAaLZ COLUCTION A. Sami-Solid Loc tlinura L. Scraped directly .from. -lo; Inco spreader a. From loadad;'spreader, collate about 2 lbs of manure from_ dlffarenc`'lacacians• using. nonmecallia •c:611accors. 11. From scoraga - a. Collate about'.2 •lbs; .of,,manure from, undar cha surfaca crust avoiding baddl.%-macorials and us Ing nonaiacall Lc collaccars. D. Liquid hAnurs Slurry 1. Under-sloecad-',floor,. pie' a►. Excand a l/2";,norugacxllic,ConduiG open an boch ands Lnco manure co pi�'Floo.r. b. Sail upper:and':of•',conduic;;(4••g•,. by planing a Chumb over and of conduit) crapping'mAnure`that has encarad lover and, ramove. and empty slurry.inco, plastic buckac or noam.ecallic container. e. Take subsamplas from.5,o .mo,ra locations -or ac least L quirt. d. dix and add about 3/4►;pin�,co, nonmec�l.Zic., sample cancainer. 11. Excarior scaraga: basin or ••cank' a. :laka .aura.;'manor"a, h,is_ been,; � 1...mi:cnd';vich a Liquid manu_a chopper•ag:_acac pump or,propallcr +ag:cazor. [ b. ?aka subsarples from about 5 pLe locations. from agica4ar pump cc ..am maru:a sprnadar and place --'n.a pLascic buckac. * ?rofesso,r and Extension SpecLaiisc,•. 9lologi.cal and Agri UIr-ural Engineering Depar�nanc, North Carolirii'SCica'�Un:ver ity, QaLaigh, :iC. 1.0 ' A v v C. hix and add 3/4 pint Co a nonmetallic saunpl. cont:ainar. C. Lagoon Liquid . i. Collect about 3/4 pLnc of racycLsd'lagoon liquid from Lnf low pipe to flush tanks in a nonme=allic.-sample concalner. Ii. From lagoon, " ' , ;fig+; tA. Plica s (1/2 Fine or lass) on end of 10-15' pole'.' b. Exzand bottle 10-15' away from bank edge. c, $ruxh away floating scum or dabris. d. Submerge boctla within i' of liquid surface. e. Empty into a ylascic buckcc,•• zepeac about 5 tints Around IAgoon, mix, 'and add 3/4 -pine to nonmetallic sample container. D. aroiler or Turkey Lister L, House litter a. Visually inspect litter -for areas of •varying qualicy, e.g.. Areas' Around .1aadais-'and••wacarers, and escimara percent of floor surfacs in cath b. Taka about 5 lictar subsamples at 10c,scions proportionxCe Ca item a. E.g., `Lf -'20• of litcor of •slaailar•visual qualicy is around feeders and•wacerers,•.caka-1..subsamplc there and cite ocher 4subsampl'ss:'frow sa'mainder• of `floor surface. c. At each locacion,.collect litter, from a 6` by 6" area door to earzh Floor and' placn:••in •a...plasci.c 'buckcc, r. d. Aft;r 5. subsamyIea` have bten'••added ;to the buckac, mix, and.,add,,. about •2,3 lbs.lictor•,to a nonmazallic sampla concainar.such as... a L- gallon fr�azar,.bag' and `ssal�• . • .. • .. ii. Frost• azcekpils....,::. ."• .. . . a. Take subsamplas from About'•5'locations at lease 18' into pile. b. Kix, add 2,3-:1bs to nonmetallic sazpla container and seal. '3 of J II. SMILE ZRUA ATION AND TRANSFU A. Place sample into an axpandabla container chit c•an be sealed. Rinse residues from concAincr,wich clein;•wacer but do-noc use di.sinf'accants.- SOAPS, or crcac-in any ocher way. B. rack sampla in Lee, refrigerate, freara, or eransfar co lab quietly. ,. C. Band-dalivary is most reliable way. -of sample transfer. D. IF mailed, pracacc sample container with packing matarUl such as newspapar, box or packAge with (mapping paper, and cepa. E. Co=arcial jaAple concxincrs And mailers Are 4130 available, ConeAces; L. A L 1<+accrn Agricultural Lib, Inc. kii. Folyfoam Packers Corp. 7521 WhieepLna Road 2320 S. Foscer Avenue Richmond, VA 27237 Nheelin&, IL 60090 Ph: (804)745-9401 Ph: (112)398-0110 y ii. Fisher Scientific Co. iv. MASCO 331.5 Vincon Road 901 Janesville Avenue Raleigh, NC 17604 Forc Atkinson, VI 53538 Ph: (919)876-2751 Ph: (414)563-2445 F. Private anAlycical labs circ available, buc sample analyses are costly. C. The NCDA provides chis service for North Caroling rasidencs. i. Address: NCDA Plant, Waste, 8 Tissue -Lab 4300 Reedy Creek Road Raleigh, N.C. 27507 Ph. (919) 733•-2655 U. Forward $4 along with the sample. iii. Include the -following, idancificacion informYcion With sample: A, Livcscock species (dairy,'swine. turkey, etc.) b, Livasrock usAge•(swine-nQrsary, finishing; turkey -breeders, brooderhouse,,growcc, number Flocks grown on lir.-.4r; ere.). c. Viscc ,;ype (dair!•loc striped manure, liquid slurry; swina-pit slurry, lagoor. liru:d, broLlec•house li.c.cc, scockpllc iv. RoucLae analyses ,pc;:ormEd an all samples: S, P, K, CA, 'Sg, :qA. 5. Fe, ;'n, Zn, Cu, 8 V. Addicional analyses perfcvmcd upon raquesc: 04, ho, Cd, Hi. Pb 5 ' 1 1 n 1 Distrbutod in lurthoranco of the Acts of Congress al May a and .luno 90, 1914. Empcoymant and program opportunillas are oflorod to all pooplo ragardloss of coca, color, national origin, sox, ago, or disability. North Carolina State University, North Carolina A&T State UnWrsity, US. Dopartmont of Agriculture, and local governments Cooperating. SoilFacts Waste Analysis Agricultural, industrial, municipal, and yard wastes call be valuable to farmers ---provided they are properly managed. Waste analysis is an important key to proper management. By deterrrrining the amount of nutrients and potentially harmful elements in file waste, and by detertnining the product's liming characteristics, growers and other potential users of these materials can make infornied decisions about their application. From both all economic and an environmental standpoint, this information benefits all North Carolinians. This fact sheet will clarify the importance of waste analysis and describe the procedures for taking reliable samples and submitting them to the Waste Advisory Section at the Agronomic Division of the forth Carolitta Department of Agriculture (NCDA), Why Waste Analysis? Waste products must be used or disposed of with environmentally sound management practices in order to prevent damage to our natural resources. Farms, food-processing plants, textile manufacturers, pharmaceutical companies, wood and paper producers, and municipalities all generate a variety of waste products--thc disposal of which must be managed somewhat differently depending upon the source and the intended use. Most waste must undergo some form of processing before it can be applied to the land. As landfill space becomes increasingly limited, waste producers are being forced to seek alternative disposal sites or potential recycling opportunities. Land application is one of the safest and most common altcrna- tives--provided that best management practices (BMPs) arc followed. Waste products are generally applied to the land because they contain nutrients or liming materials beneficial to plant growth. Waste analysis is the most accurate and efficient way to measure the nutrient or lime value of different waste products. Because the amount of these beneficial components can vary among waste products, laboratory analysis lets the producer know the proper amount of the waste material to apply to meet the specific plant needs for tacit site. When anattagenicia decisions are made without wasic-analysis information, even well- intentioncd users can reduce plant growth and yields or endanger the environment. Composting can reduce volume, improve uniformity, and sometimes alter the nutrient availability of waste products. Because of this, samples from the final material that will be applied must be analyzed. Nutrient concentrations vary in most organic waste products. Table 1, for example, depicts the wide range in nutrients from animal wastes analyzed by the NCDA Agronomic Division. Note that the maximum and minimum values for nitrogen, phosphate, and potash differ by more than 100 -fold. Thcsc numbers should solid a clear message North Carolina Cooperative Extension Service NORTH CAROLINA STATE UNIVERSITY COLUGE OF AGRICULTURE & LIFE SCIENCES , toffacts Table 1. Variations in poultry and swine manure nutrient levels. Minimum Maximum Averago Poultry, broiler house pounds per tort Nitrogen 4 137 72 Phosphate 21 146 78 Potash 12 78 46 5wlne, liquid lagoon pounds per 1,000 gallons Nitrogen 2 345 136. Phosphate 1 197 ,53 Potash 5 369. 133 to waste users and environmental A good analytical service should policymakers: average nutrient always determine the concentrations estimates are not adequate guides for of essential plant nutrients, including the safe and efficient use of waste nitrogen (N), phosphorus (P), materials, potassium (K), calcium (Ca), Waste users who fail to test each magnesium (Mg), sulfur (S), iron waste material arc faced with a (tae), manganese (Mn), zinc (Zn), number of Questions they simply copper (Cu), and boron (13). Analy- cannot answer, Are they supplying scs of certain municipal and indus- plants with adequate nutrients? Arc trial wastes should also include tests they building up excess nutrients that for heavy metals like nickel (Ni), may ultimately move to streams or cadmium (Cd), and lead (Pb), as well groundwater? Are they changing the as elements such as sodium (Na) and soil pH to levels that will not support chlorinc (C]). The neutralizing value plant production? Arc they applying (calciuria carbonate equivalent, CCE) heavy metals at levels that may be of products or toxic to plants and permanently alter materials suspected of having liming soil productivity? characteristics should also be Because environmental damage determined. and losses in plant yield and quality often happen before visible plant Sampling Procedures symptoms, growers and other users should always have their wastes Proper sampling is the key to reliable analyzed by a competent laboratory waste analysis. Although laboratory and their application rales determined procedures arc extremely accurate, by a knowlcdgcablc agronomist. they have little value if the samples I ail to represent the waste product. The importance of careful sampling becomes clear when one recognizes that laboratory determinations are made on a portion of the sample submitted that's as little as 0,02 pounds (1 grant) for solid materials or less than a tablespoon (10 milliliters) for liquid materials. Waste samples submi(ted to a laboratory should represent the avcragc composition of the material Il C Waste Analysis Services The Waste Advisory Section of the NCDA Agronomic Division ana- lyzes wastes, interprets analytical results, and provides management recommendations for citizens of North Carolina. The fee is $4,00 per sample. Private laboratories also offer some of these services and lhcir fees vary. that will be applied to the ficld.. ,r Reliable samples typically consist of material collected frons a number of locations, Precise sampling; mr-thods vary according to the type of waste. Ideally, growers should not base application rates on laboratory test results from previous years because nutrient concentrations can change significantly, particularly when the waste has been exposed to the environment. For example, nutrient levels in an anaerobic lagoon can be influenced by rainfall. Stockpiled fitter or other wastes may also Change significantly if left unpro- tected. Municipal and industrial wastes also vary as production demands alter inputs and processing. Liquid Wastes Liquid waste samples submitted for analysis should meet the following requirements. ■ Place sample in a scalcd plastic container with about a one -quart volume. Glass is not suitable because it is breakable and may contain contaminants. ■ Lcavc one inch of air space in the plastic container to allow for expansion caused by the release of gas frons the waste matcrial. ■ Refrigerate samples that cannot be shipped on the day they are collected; this will minimize chemical reactions and pressure buildup from gases. Ideally, some liquid wastes should be sampled after they arc thoroughly mixed. Because this is sometimes impractical, samples can also be taken in accordance with (lie suggestions that follow. LAGOON LIQUID: Premixing the surface liquid in clic lagoon is not needed, provided it is the only component that is being pumped. Growers Willa two-stage systems should draw samples from the lagoon they intend to pump, I� 1 1 1 1 1 1 Samples should be collected using a (Mastic container similar to the one shown in Figure 1. One pial of material should be taken from it lcost eight sites around the lagoon and then mixed in a plastic container. Waste should be collected at least six feet from the edge of the lagoon at a depth of about a Foot. Shallower samples from anaerobic f;+goens may be less representative than deep samples because oxygen transfer near the surface sometimes alters the chcanis- try of (lie solution. bloating debris and scum should be avoided. One quart of mixed matcriat should be sent to the laboratory. Galvanized containers should never be used for collection, mixing, or storage due to the risk of contamina- tion from metals like zinc in the container. LIQUID SLUI(RY: Waste materials applied as a slurry from a pit or storage batiin should be mixud prior to sampling. Waste should be collected Irani approximately eight areas around the pit or basin and mixed thoroughly in a plastic container. Figure 2 stows a useful collecting device. An 8- to 10 -foot section of 0.5- to 0.75 -inch plastic pipe can also be used: the pipc should be extended into Lite pit, and the thumb pressed over the end to forth an air lock, the pipe is then removed from the waste, and the air Jock is released to deposit tlLe waste in a container. For analysis, the laboratory requires one quart of material in a plastic container. The sample should not be rinsed into (lie container because doing; so dilutes clic mixture and distorts nutrient evaluations. However, if water is typically added to the waste prior to land application, a proportionate quantity of water should be added to the sample. Solid Wastes Solid waste samplcs should represent the average, moisture. content of the waste. Wooden pole (10 feet) Plastic container (5 gallons) Plastic; cup Figure I. Liquid waste sampling device. PVC pipe (2 inches diameter, 6 foot long) Rubber ball (2'/z Incas diameter) Figure 2. Slurry sampling device. A otic -quare sample is required for analysis. Samples should be taken frons approximately eight different areas in the waste, placed in a plastic container, and thoroughly mixed. Approximately one quart of Clean-out dowel (i inch diameter PVC pipe) Plastic container (5 gallons) the mixed sample should be placed in a plastic bag, scaled, and shipped directly to the laboratory. Samples . stored for more than two days should be refrigerated. Figure 3 shows a device for sampling solid waste. 1 1 i J Nutrients listed in the report as "available for the first crop" should be used in determining the actual application rate to meet a specific plant nutrient requirement. For the availability prediction to be reliable, growers must have properly identi- fied the type of waste and the application method on the informa- tion sheet submitted to the laboratory. For waste materials suspected of containing liming materials, such as stack dust or lime -stabilized waste, a calcium -carbonate equivalent (GCE) determination should be requested. These materials are reported on a dry - weight basis for solid and semi-solid materials and on a volume basis for liquids. The CCE can be used to compare waste materials to agricul- tural lime for cffcctiveness in neutralizing soil acidity. The agricul- tural lime equivalent (ALE) is also calculated on a wet basis. This indicates the amount of the waste product that must be applied to have the same liming potential as one from agricultural lime with 90% CCE. Monitoring and Record Keeping Growers who use waste materials as fertilizer or a source of lime should maintain records of the analytical results, application rates, and soil tests for each application site. Growers are also advised to take Waste Analysis plant samples to evaluate their nutrient management program, identify corrective actions for current crops, and plan improvements for future crops. Owners of waste application sites may also wish to sample surface and groundwater supplies once a year to confirm that nutrient -management programs arc not adversely affecting the environment. Where waste products have been applied regularly for a number of years, growers should also monitor the buildup of metals that can affect long-term soil productivity, particularly zinc and copper. For municipal and industrial waste sites, nickel, cadmium, lead, and sodium should also be monitored. 1 1 1 bout -'acts end Exhibit g Prepared by J. P. Zublena, Associate Stale Program Leader ANRICIM, North Carolina Cooperative Extension Service, NCSU C. Ray CampLell, Section Chief, Plant/WusicJSolution Advisory, Agronomic Division, NCDA 10,000 copies of this public docurnertt were printed at a cost of $1,350, or 5.135 per copy. Published by NORTH CAROLINA COOPERATIVE EXTENSION SERVICE 8/95— 10 M --,i MG --250372 AG -439.33 r Exhibit 10 -Mortality Management Methods (check which methods) are beim* implemented) Cl Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any Flowing stream or public bodv of water. Rendering at a rendering plant licensed under G.S. 106-168. CI . Complete incineration In the case of dead poultry only, placing in a disposal pit of a size and design, approved by the Deparanent of Agriculture Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) Decembc:• I S, 1 dab 1 Farm Owner: Exhibit 11 Lagoon Liquid Irrigation Field Records Irrigation Operator : Field No. Date Crop Type Field Size, acres Irrigation Time Number of Sprinkler Nozzle Sprinklers Start End Total Operating Diameter Pressure Flow Spacing,ft mins inch psi gpm width length JCB/BAE/NCSU/7-93/2 4' H Farm Owner Name : Address Phone: Lagoon Liquid irrigation Records Custom Applicator (if used) Field No. Date Irrigation Soil Type Crop Type Realistic Yield, I Ib,bu,ton per acre Nutrient Recommendations, lbs/acre N P205 K20 Liquid Analysis Plant Available Nutrients, lbs/1000 gallons N P205 K20 Zn Cu Liquid Nutrients Applied Plant Available, lbs/acre N P205 }CLO Zn Cu Nutrient Balance, + Ibs/acre N P205 K20 Zn Cu volume gals area acres I j I i I a Totals JCB/BAE/NCSU/7-93/1 4' - tn sprinkler flow rate, gpm - from manufacturers data sheet based on sprinkler operating pressure and nozzle diameter irrigation volume, gallons = no. of sprinklers operating x sprinkler flow rate, gpm x irrigation time, mins irrigation area, acres - no. of sprinklers operating x sprinkler spacing width, ft x length, ft 43560 liquid nutrients applied, lbs/ac liquid nutrient analysis, Ibs/1000 gallons 1000 x irrigation volume, gallons irrigation area, acres % x 83.5 = lbs/1000 gallons ppm x .00835 lbs/1000 gallons lbs/1000 gallons x 27.154 = lbs/acre-inch 1 J .1 1 1 EXAMPLE RECORD KEEPING FORM FARM NAME: OPERATOR IN CHARGE OR MANAGER: TELEPHONE NUMBER OF FARM MANAGER: CROP MAINTENANCE RECORDS DATE RAINFALL LIME COMMERCIAL TIAC FERTILIZER APP (LEVACI CROP BEING GROWN HARVESTED CROPS -UNIT PER ACRE PLANTING RATES- L9S PER ACRE EXAMPLE RECORD KEEPING FORM f ■r M M r� M M r M M M� M M M End of Exhibit 11 TABLE 2 - Traveling Irrigation Gun Settings EXHn31T D-2 Make, Model and Tyne of Equipment: Field Nol and hydrant Not EQUIPMENT SETTINGS Travel Application TRAVEL MANE Wetted Noule Operating operating Speed Rate Ef%riive ElTenive Diameter Diameter Pressure Pressure Arc (fVmin) (infix) Width (ft) Unph (ft) (feel) (inches) Gun (psi) Reel i) Partcm3 comments fI 11 1 l 1 ISee attached map. 2Show separate entries for each hydrant location in each field. 3Use the following abbreviations for various arc patterns: F (full circle), TQ (three quarters), TT (two thirds), H (half circle), T (one third), Q (one quarter). May also use degrees of arc. NRCS,NC JUNE, 1996 a 1 1 rj fl 1 Distributed in furtherance of the Acts of Congress of May B and Juno 30, 1914. Employment and program opportunities aro offered to all people regardless of race, color, national origin, sex, age, or disability. North Carolina State University, North Carolina A$T State University, U.S. Department of Agriculture, and local governments cooperating. SoilFacts Swine Manure as a .Fertilizer Source Swine manure can be an excellent source of nutrients for crop produC60& The key to proper management is determining the nutrient content of the manure, the percentages of those nutrients that are available to the plant, and the nutrient requirements of the plant. Considered together, these three factors will help you apply the proper amount. Nutrient Content of the Manure 13ccausc the nutrient content of swine ma- nurc varies among operations and over time, the manurc must be analyzed before you apply it to the land. Waste samples can be analyzed for $4.00 by contacting the Forth Carolina Department of Agriculture (NCDA), Agronomic Division, Plant and Waste Analysis Lab, P.O, Box 27647, Blue Ridge Road Center, Raleigh, NC 27611. Other qualified private laboratories are also available (fees vary). Samples collected for analysis should be mprescnfativc of the pit or lagoon. if the waste is to be applied as a slurry, the storage pit or basin should be agitated before sam- pling. Collect approximately 314 of a pint of material in an expandable container, being sure to leave air space. If you cannot have a sample analyzed, determine the application rate by using the average nutrient values for different swine manurc systems shown in Table 1. Table 2 shows the average amounts of secondary and Table 1. Nutrient Composition of Swine Manure Manure Total Ammonium Phosphorus Potassium Type N NH.- N P205 : K.,O lb/ton Fresh 12 7 9 9 Scraped' 13 7 12 :,.'.9 ib/1,000 gallons i.iquid slurry2 31 19 22 17 Anaerobic lagoon sludge 22 6 49 7 lblacre-inch Anaerobic lagoon liquid 136 111 53 133 Source: Abridged from North Carolina Agricultural Chemicals Manual. 'Collected within 1 week.. s;,.i'.. • ,; 'Six -12 months accumulation of manure, urine, and excess water usage; does not include fresh water,toF;;: 7 flushing or lot runoll.' ,�L't;•N;��. P �r.I S:,••t_.�,* ...,f..,,,.,,',':' ,r:,.• Via:.' ' yv ,1!''I[�,North u i ,a,y rf 'y.. + w r► 1i�2f f f ' .Irolina tive Extension NORTH CAROUNA STATE UNIVERSITY COLLEGE OF 1 1 1 i,r'::r.•?r;r5.f.kn�(rMrki+ir'4i�' L'i^.ur=�4t!ti'.s•a;�l+ micronutrients present in swine manures. Thcsc values can be used as planning guidelines, as long as you realize ilia[ they arc not as accurate as a s,irnplc analysis. Nutrient Availabilities The total nutrient content reported on a manure analysis report (or the levels shown in Tables 1 and 2) is not immediately available to the crops when the manure is applied. Some clemcnt.5 are released when the organic matter. is decomposed by soil microorganisms. Other elements can combine with soil constituents and be made unavailable. Nitrogen may also be lost to the atmosphere through volatilization or dcnitrifica- tion, depending on the application method and soil moisture levels. Table 3 lists the proportion of nutrients available for crop use during the first year of application for given application methods. When determining the application rate, refer to the availability coeffi- cient for the appropriate application method, and then multiply that number by the corresponding nutri- ent value on the waste analysis report (or by the values shown in Tables 1 and 2). Waste analysis reports from the NCDA's Agro- nomic Division show the nutrient availabilities for the first crop. The most recently applied waste is not the only source of nutrients; they are also available from previ- ous applications of manures or from Table 3. First -Year Availability Coefficients for Swine Manure Manure Type Soil Injection' Incorporation' Broadcast' Irrigation* P,Os and K,0 availability coefficients All manure types 0.8 0.8 0.7 0.7 Mg N availability coefficient Scraped Mo paved surface -- 0.6 0.4 - Liquid - manure slurry 0.8 0.7 0.4 0.3 Anaerobic lagoon liquid 0.9 0.8 0.5 0.5 Anaerobic lagoon sludge 0.6 0.6 0.4 0.4 'Manure injected directly Into soil and immediately covered 'Surface -spread manure plowed or disked into soil within two days. 'Surface -spread manure uncovered for one month or longer. 'Sprinkler -irrigated liquid uncovered for one month or longer. legumes crops. With the exception of nitrogen, updated soil tests are the best means of determining nutrient reserves from manure applications. Table 4 can be used to estimate available nitrogen carry- over from legumes. Application Rates Land application rates of manure arc generally determined by matching the available nitrogen or phosphorus content of the wastes to the nutrient requirements of the crops. In most cases, nitrogen determines the application rate unless the arca is designated "nutrient sensitive" and indicates that phosphorus movement off-site could contaminate surface waters. In areas not designated as nutrient sensitive, phosphorus movement can be adequately con- trolled with conservation methods that minimize soil and nutricnt runoff. The conservation methods include grass field borders, grassed waterways, contour planting, and reduced tillage. Leaching of phos- phorus is extremely limited on mineral soils and should not contrib- utc to groundwater contamination. Nitrogen recommendations for various crops are listed in Table 5. Use these rates as guidelines with the realistic yield capabilities for each crop and Geld. With feed and forage crops, excessive manure r, -:.'.'Table -2. Secondary and Micronutrient Content of Swine Manures `:.ManureType Ca Mg S Na Fe Mn 8 Mo Zn Cu L;s`; IbAon Fresh 7.9 1.7 1.8 1.6 0.39 0.04 0.074 0.00066 0.12 0.029 . Paved lot scraped 1.2.0 2.3 2.2 1.6 1.03 0.19 0.015 0.00007 0.35 0.15 lb/1,000 gallons Liquid slurry 8.6 2.9 4.7 3.7 0.69 0.15 0.069 0.0011 0.39 0.11 Lagoon sludge 15.8 4.5 8.3 2.9 1.8 0.28 0.023 0.0095 0.67 0.23 Iblacre-Inch a agoon liquid 25.5 ' ' B.3 ` ' 10.0 -:57,7 '_t'::2.4,: .34 O. i 8 . O.Q045 :: 1.5 0.3 •':,.: ,,; : : ": `:Source:Biological and Agricultural Engineering Department, NCSU. ; u 1 Table 4. estimated Residual Nitrogen Provided by a Good Stand of legumes Grown in Rotation Legume Residual Nitrogen Available (Iblacre) Alfalfa' 80.100 Marry vetch' 80-100 Crimson clover' 60-75 Austrian winter pea` 50-60 Soybeans2 15-30 Peanuts2 20-40 'Killed before planting currant spring crop. 't-egumo planted in previous year or season. More nitrogen will be available If the fall -planted crop Immediately follows the legume. On sandy soils and In yoars with normally high precipitation, loss nitrogen will be available to spring-plantod crops. 'Table 5. Nitrogen Fertilization Guidelines Commodity ib N[RYE' Corn (grain) 1.0 - 1.25 Ib N/bu Corn (silage) Cotton Sorghum (grain) Wheat (grain) Rye (grain) Barley (grain) Triticale (grain) Oats Bermudagrass (hay' -3) Tall fescue (hay2a) Orchardgrass (hay'-) Small grain(hay2-3) Sorghum-sudangrass (hay'-') 10 - 20 Ib N/ton 0.06 - 0.12 lb NJIb lint 2.0 - 2.5 lb N/cwt 1.7 - 2.4 Ib N/bu 1.7 - 2.4 Ib N/bu 1.4 - 1.6 lb N/bu 1.4 - 1.6 Ib N/bu 1.0 - 1.3 Ib N/bu. 40 - 50 Ib NJdry ton 40 - 50 lb N/dry ton 40 - 50 ib NJdry ton 50.60 Ib NJdry ton 45 - 55 lb N/dry ton Millet (hay2-3) 45 - 55 lb N/dry ton "'Pine and hardwood trees* 40 -'60 lb Nlacrelyear 'RYE - Realistic Yield Expectation 'Annual maintenance guldeiines 3Roduce N rate by 25 percent when grazing 'On trees less than 5 feat tall. N will stimulate undergrowth competillon application can produce high nitrate concentrations, which can harm livestock (through nitrate poisoning) and promote nutrient imbalances that may lead to grass tetany. If loading rates arc based on phospho- rus, apply the amount suggested by soil test recommendations. Other nutrients such as potassium, magne- sium, and the micronutrients manga- nese, zinc, and copper may not be supplied in sufficient quantities for normal crop production. In such cases, apply the supplemental nutrients with a commercial. ferti- lizer as recommended by a current soil test. In addition to the supply of nutrients, proper soil pli is required to promote organic matter dccompo- silion, improve crop yields, and ensure nutrient availability. The biological conversion of organic matter to nitrate is an acid-forming process that will continue to reduce soil PH unless you follow an ade- quate sampling and liming program. To help you determine land application rates, a worksheet is provided at the end of this publica- don. Timing of Manure Applications In addition to carefully calculating the application rate, you must also minimize the delay between apply- ing the manure and planting the crop. Precise timing increases the amount of nitrogen used by the crop and thus reduces leaching. The risk of surface water and groundwater contamination is greater in areas of high rainfall and where manures are applied in the fall or winter for spring crops. On sandy -textured soils, apply manures at low rates throughout the growing season, wherever possible, to reduce nitro- gen Icaching caused by the soil's low nutrient -holding capacity. Exercise caution when applying lagoon liquid through irrigation onto standing crops that are undergoing stresses. Acreage Requirements for New Facilities Whenever samples of manure or lagoon liquid are available for analysis, the specific results should be used to determine application rates and acreage requirements. However, when you arc planning new facilities, average values can help determine the approximate acreage requirements for a given size swine operation. Table 6 can be used to determine the minimum acreage a new unit will need for manure use. An example will make these methods clear. A producer is intcr- cstcd in starting a 500 -sow farrow- ISwinc Manare as a Fertilizer Source 1 1 1 1 to -finish operation using an anacro- bie lagoon collection system. The producer is considering spraying the lagoon liquid effluent on bermu- dagrass being grown for hay. The realistic yield expected for this field is 6 dry tons per acre. How many acres of bermudagrass would be needed? Using Table 5, the maximum nitrogen (N) rate required is 300 lb per acre (6 tons x 50 lb Niton). Go now to Table 6 under surface broad- cast column 300, and you will find that each sow would require 0.0867 acres to utilize its waste. A 500 -sow operation would thus require 43.4 acres (0,0867 x 500 = 43.4). Value of Manure To compare the value of manure to commercial fertilizer, convert the manure nutrients to available nutri- ents by using their availability coefficients. In the example that follows, the amount of available nitrogen (N), phosphorus (P20), and potassium (K20) in each inch of lagoon liquid is approximately 68, 37, and 93 pounds per acre, respec- tivcly. At $0.225 per pound of nitrogen, $0.22 per pound of phos- phatc, and $0.12 per pound of potash, the manure's gross worth is (68 x $.225) + (37 x $.22) + (93 x $.12) or $15.30 + $8.14 + $11.16 = $34.60 per acre for each inch of lagoon liquid. I Table 6. Minimum Amount of Land Needed to Apply Swine Manure as a Nitrogen Fertilizer Based on the Nitrogen Rate Required by the Crop. Soil Incorporated' Surface Broadcast/ ::..Liquid Manure Slurry -to -Seeder per head 0.031 0.015 0.010 Ib Nlacrelyear 0.019 0.0095 0,0063 0.0047 100 200 300 400 100 200 300 400 :' Manure' Handling 0.023 . ,. Farrow -to -weanling per sow 0.36 0.18 0.12 0.099 0.22 and Production Unit 0.073 0.055 Acres/animal unit capacity 0.43 0.21 Paved Lot Scraped Manure 0.11 0.26 0.13 0.088 0.066 ' Farrow -to -finish per -sow' 1.7 Weanling -to -feeder per head 0.025 0.012 0.0082 0.0062 0.0158 0.0074 0.0049 0.0037 Feeder -lo -finish per head 0.12 0.061 0.041 0.030 0.073 0.036 0.024 0.018 Farrow -lo -weanling per sow 0.29 0.14 0.095 0.071 0.17 0.085 0.057 0.043 Farrow -to -feeder per sow 0.34 0.17 0.11 0.086 0.21 0.10 0.069 0.051 Farrow -to -finish per sow 1.4 0.70 0.47 0.35 0.84 0.42 0.28 0.21 ::..Liquid Manure Slurry -to -Seeder per head 0.031 0.015 0.010 0.0077 0.019 0.0095 0,0063 0.0047 'Weanling i,,r,r: Feeder -to -finish per head OJ5 0.076 0.051 0.038 0.094 0.0470 0.031 0.023 . ,. Farrow -to -weanling per sow 0.36 0.18 0.12 0.099 0.22 0.11 0.073 0.055 Farrow -to -feeder per sow 0.43 0.21 0.14 0.11 0.26 0.13 0.088 0.066 ' Farrow -to -finish per -sow' 1.7 0.87 0.58 0.44 1.1 0.54 0.36 0.27 Anaerobic Lagoon Sludge Weanling-to4eeder per head 0.0019 0.0010 0.0006 0.0005 0.0016 0.0008 0.0005 0.0004 -Feeder-to-finish per head 0.0094 0.0047 0.0031 0.0024 0.0078 0.0039 0.0026 0.0019 Farrow4o-weanling per sow 0.015 0.0074 0.0049 0,0037 0,018 0.0091 0.0061 0.0046 .Farrow -to -feeder per sow 0.018 0.0089 0.0059 0.0044 0.022 0.011 0.0073 0.0055 Farrow -to -finish per sow 0.11 0.054 0.036 0.027 0.089 0.045 0.030 0.022 ' 'Anaeroblc Lagoon Liquid Weanling -to -feeder per head 0.0075 0.0038 0.0025 0.0019 0.0048 0.0024 0.0016 0.0012 Feeder -to -finish per head 0.037 0.018 0.012 0.0092 0.023 0.012 0.0078 0.0058 Farrow -to -weanling per sow 0.084 0.042 0.028 0.021 0.054 0.027 0.018 0.013 Farrow -to -feeder per sow 0.10 0.051 0.034 0.025 0.065 0.032 0.022 0.016 Farrow -to -finish per sow 0.41 0.21 0.14 0.10 0.26 0.13 0.088 0.066 _ ., ,incorporated within 2 days ~ - 2Nat Incorporated for 1 month or longer; lagoon liquid irrigated. 1 1 1 1 1 This v:llne: dues not include labor or irrigation equipment casts, nor docs it include the value of any secondary or micrawtrients avail- able in the manure. In addition, it assumes [hat the soil test has indi- cated a need for each nutrient, when, in fact, many nutrients may not be needed. Nutrients not needed should not be considered in assess- ing the financial value of the ma- nure. Swine Manure as a Fertilizer Source Land Application Workshect Farmer .Zones has a swine operation in which lagoon liquid is applied through a travel gun to fertigaic a field for corn. His yield goal is about 120 bushels per acre, and he decides to apply the equivalent of 120 pounds of nitrogen per acrc (Table 5). His land is not subject to erosion, nor is it in a nutrient scnsi- live watershed. The corn crop will be planted in the same field that had soybeans last year. Iia has grass borders on his field to further reduce the potential of nutrient or pesticide runoff. Farmer Jones uses a starter fertilizer on his corn crop at a rate to supply 10 pounds of nitrogen per acre and 34 pounds of P20, per acre. He intends to supply the remainder of nitrogen from liquid swine lagoon Worksheet: Determining the Nutrient Needs of Your Crop Example Your Farm 1. Crop to be grown corn 2. Total nutrients required a. N (fable 5) (lb/acre) b, P20, (soil test) (Ib/acre) c. K 2 0 (soil test) (lb/acre) 3. Pounds of starter or preplant fertilizer used a. N (Ib/acre) b. PA (lb/acre) c. K,O.(Ib/acre) 4, Residual N credit from legumes (Table 4) (lb/acre) 5. Net nutrient needs of crop (lb/acre) Nitrogen: Total need (item 2a) minus additional N from starter (item 3a), minus legume (item 4) a. N: 120 —10 — 20 (Ib/acre) Phosphorus and potassium: Total need (items 2b and 2c) minus additional nutrients from starter (items 3b and 3c) 120 50 50 10 34 0 20 b. P20,: 54 — 34 (Ib/acre) 16 ' c. K20: 50 — 0 (lb/acre) 50 RATE OF MANURE TO APPLY 6. Nutrient totals in manure (from Table 1 or waste samples), If analysis report already gives available nutrients, skip this Item. a. Total N (lb/acre-inch) 136 b. P.O. (lb/acre-inch) 53 c. K20 (Ib/acre-inch) 133 Soffaets end Exhibit 12 effluent. I•low much effluent docs he will be needed to supplement the of 50 pounds of each nutrient per need to apply to meet the nitrogen crop with additional K,0 or P,Oti to acre? The answers are given in the needs of his corn crop? How much satisfy his soil test recommendations workshcef. Worksheet (continued) Exampie Your Farm 7. Nutrients available to crop (items 6a, 6b, and 6c) times availability ' coefficients (fable 3) a. Available N: 136 x 0.5 (Iblacre-inch) 68 b. Available P205: 53 x 0.7 (Iblacre-inch) _ 37 c. Available K20: 133 x 0.7 (Iblacre-inch) 93 B.Application rate to supply priority nutrient a. Priority nutrient nitrogen b. Amount of priority nutrient needed (lb/acre from Item 5a) 90 c. Rate of manure needed to supply priority nutrient (item 8b)/(item 7a): 90166 (acre -inch) 1.32 ' 9. Pounds per acre of all nutrients supplied at the application rate required to meet the needs for the priority nutrient. For each nutrient, multiply the available nutrients (items 7a, 7b, and 7c) by manure rate (item 8c). a. N supplied: 68 x 1.32 (Iblacre) 90 b. P20s supplied: 37 x 1.32 (Iblacre) 49 ' c. K20 supplied: 93 x 1.32 (lb/acre) 123 10.1slutrient Balance: Net nutrient need (—) or excess (+) after application of manure at calculated rate. Subtract the net nutrient needs of the crop (items 5a, 5b, and 5c) from the nutrient rate applied (items 9a, 9b, and 9c). a. N balance: 90 — 90 (lb/acre) 0 b. P 2 0 5 balance: 49 —16 (lb/acre) +33 rc. K20 balance: 123 — 50 (Ib/acre) +73 Source: Calculation format modified from Pennsylvania Department of Environmental Resources, Field Application of Manure, ' October 1986. ' Prepared by J. A Zublena, Extelision Soil Science Speciatia't J. C. Barker, Extension Agricultural Engineering Specialist ' J. W. Parker, b:x1ension Arca Swinc Specialist (retired) G M. Stanislaw, Extension Swinc Specialist The authors wish to acknowledge the assistance and cooperation of the North Carolina Department of Agriculture's Agronomic Division in the analysis of samples and the development of the data base used in this publication. 10,000 copies of this public document were printed at a cost of $1,422.00, or $.14 per copy. Published by NORTH CAROUNA COOPERATIVE EXTENSION SERVICE 6193--10Mi--MOC—Woodard (Revised) AG -439.4 WQWM-39 .J 1 I� L 1 1 1 633.6 Exhibit 13 Table I EPA Regulations on Land Application of Sewage Sludge: Metal Loading Rates (503 Rceulations) Ceiling Monthly avcra§vc Maximum cumulative Maximum annual ecal concentration' concentration loading rate loadin¢ rate Arsenic (As) Cadmium (Cd) Chromium (Cr) Copper (Cu) Lead (Pb) Mercury (Hg) Molybdemum (Mo) Nickel (Ni) Selenium (Sc) Zinc (Zn) mg!!cg mg/kg kg/ha 1 75 41 41 85 39 39 3004 1200 3000 4300 1500 1500 840 300 300 57 17 I7 75 i8 18 420 420 420 100 36 100 7500 2800 2800 2.0 1.9 150 75 15 0.85 0.90 21 5.0 140 t'All sludges applied to land must have concentrations less than the ceiling concentration. "Sludges with this concentration or less and which meet Class A vector and pathogen reduction requirements arc classified as clean biosoUds. Do not require land application site permits. t J Any field office receiving a request for assistance involving municipal or industrial sludge should contact a resource specialist at the State Office by following the proper protocol. t' North Carolina Department otAgriculturc Agronomic Division PLANS AND SPECIFICATIONS A written Waste Utilization Plan shall be a part of each waste management system design. Exhibit A is an example of the minimum acceptable Waste Utilization Plan and includes the minimum specifications. Plans and specifications are to be prepared for specific field sites, based on the standard. Plans and specifications include construction plans, drawings, job sheets, construction specifications, narrativc statements, or other similar documents. These documents are to specify the requirements for installing the practice, such as the kind, amount, or quality of materials to be used, or the timing or sequence of installation activities. OPERATION AND MAINTENANCE Operation and maintenance requirements shall be part of the waste utilization plan. MRCS, NC SEFIEMBER,1996 Rcv. 2 TABLE Soil Test Values Indicating Potential Phytotoxic Problems' _L Soil Cation Exchange Capacity (1ne9/100cmJ) Metal 1-5 6-10 11-15 15+ lbs/ac Index lbs/ac Index lbs/ac Index lbs/ac Index Zinc 50 704 75 1056 I25 1761 250 3521 Copper 25 694 43 1250 65 1805 125 3472 t J Any field office receiving a request for assistance involving municipal or industrial sludge should contact a resource specialist at the State Office by following the proper protocol. t' North Carolina Department otAgriculturc Agronomic Division PLANS AND SPECIFICATIONS A written Waste Utilization Plan shall be a part of each waste management system design. Exhibit A is an example of the minimum acceptable Waste Utilization Plan and includes the minimum specifications. Plans and specifications are to be prepared for specific field sites, based on the standard. Plans and specifications include construction plans, drawings, job sheets, construction specifications, narrativc statements, or other similar documents. These documents are to specify the requirements for installing the practice, such as the kind, amount, or quality of materials to be used, or the timing or sequence of installation activities. OPERATION AND MAINTENANCE Operation and maintenance requirements shall be part of the waste utilization plan. MRCS, NC SEFIEMBER,1996 Rcv. 2 EXHIBIT 14 Planting Guide for Forage � in North Carolina J ' Distributed in furtherance of the Acts of Congress of May b and Juno a0, 1914. Employment and program opportunities are offered to all people regardless of race, color, national origin, sax, ago, or disability. North Carolina State University, North Carolina A&T State ' University. U.S. Department or Agriculluro, and local governments cooperating. This planting guide provides the best available information about planting rates, depths, and stand evaluation for forage crops commonly grown in North Carolina. The process of establishing a forage crop is very important because: ❑ It is expensive—$100 to $250 per acre; ❑ Perennial crops can remain productive for several years without replanting, and thus poor stands can result in long-term low yields and increased production costs; ❑ Soil and water conservation and animal feeding depend upon rapid establishment of persistently good stands. Variety Selection Variety selection can influence the produc- tivity and persistence of a crop, but most of the information provided here applies to all varieties of the same species. Informa- tion on variety performance can be obtained from Extension Service publica- tion AG -49, Forage Crops Variety Testing, or from Forage Memos, available from the Department of Crop Science. Remember, however, that poor stands can nullify the influence of even the best varieties. Planting Region The climate and soils of North Carolina vary considerably across the state. This variation makes it necessary to plant at different times in each area. The state can be divided into three major regions: moun- tains, piedmont, and coastal plain. The planting dates in this guide are listed for the major regions and are based on normal growing conditions. A review of the average freezing dates in the spring (Figure 1) and fall (Figure 2) indicates significant differences in weather within and between the three major regions. Therefore, the planting dates rclyt.��i, ,a ,,.1yr,�r ::: i . !• iitJ a%� t �';�.�.;:�. _,:: •:... IIifI 11[11 {Y��'�i'� Ji�.•,i: i•� ,I•'� • • . ave'` �I lYi`:�� suggested may be adjusted a few days on the basis of local experience and weather records. For example, the optimum planting dates for the mountains are 15 to 30 days. earlier in the fall than those for the piedmont, but a review of the tempera- ture records indicates that the best planting dates in the southern mountains may be similar to those in the piedmont. Planting Time Establishing a successful forage crop depends partly on weather conditions shortly before and after planting. Years of field research and experience under North Carolina's varied growing conditions have made it possible for researchers to recommend planting dates that will most likely lead to success or minimize risk. Delaying planting until the last possible dates indicated in the table may reduce the chance of a good stand by 30 to 50 percent. Time of planting is important because the survival rate of developing seedlings is related to the time at which stress occurs from drought, freezing, or competition for light and nutrients. If no such stress North Carolina Cooperative Extension Service NORTH CAROLINA STATE UNIVERSITY COLLEGE OF AGRICULTURE & LIFE SCIENCES occurs, or if it occurs after seedlings are well established, survival and produc- tion losses can be minimized. ¢ Z Fall Plantings. In general, the Mountains perennial cool -season forages can best be established by„ - planting in the fall in a disked ` or plowed seedbed that is firm and smooth. Seedbeds can best be prepared during favor- able autumn weather when weeds are not as competitive. Furthermore, seedling root systems can become well established before hot, dry weather the following season. However, late fall plantings can result in winter injury from freezing and heaving. A disadvantage to autumn planting is that there is often not enough moisture for good germination and seedling development. Planting in a hot, dry seedbed is a gamble because a light rain followed by continued drought can cause germination, then death of the seedlings. If Mountains 0 planting is delayed beyond the possible seeding dates listed Oct here, it is best to wait until the following spring or fall. Estab- lishment costs are too high to risk winterkill unnecessarily. 0� c; Here are some points to remem- C ber about fall planting: N Cool -season grass seedlings are more tolerant of freezing temperatures and heaving than legumes. ■ In prepared seedbeds, alfalfa and ladino clover should have five to seven true leaves present before frequent freezing weather occurs. ■ In prepared seedbeds, grasses should have three to four leaves before freezing weather occurs. Spring Plantings. Spring plantings in the piedmont and mountains may be justified (1) if land or sod is prepared In the fall or winter, and plantings can be made early enough for the crop to become established before summer stress; (2) if seedling diseases on legumes have usually been a problem for fall plant - Ings; and (3) if summer weeds can be controlled while the seedlings develop. Sod Seeding Fall plantings can be made later in sod than in pre- pared seedbeds because the existing sod provides protection for the developing seedlings during the winter. (2) Q�ryN Piedmont 1. Coastal Plain T , Aor 1 MrM Q Apr 1 Sandhills Mat 22 - Figure 1. Average date of last freezing temperature (32°F) in spring. 0 Piedmont coastal o Plain 0 2 v, A ZQ .W Sandhills ” `a """ ^"^' �0 0 r. �o 4� 1g N Figure 2. Average date of first freezing temperature (32°F) in fail. When planting ladino clover in an established sod of tall fescue or other cool -season grass, late winter or early spring (February to March) plantings are often as effective as fall plantings. However, fall sod plantings of alfalfa in fescue have been more successful than late winter plantings in the piedmont and coastal plain, except for late winter plantings made in sod killed the previous fall. When planting low -endophyte fescue or orchardgrass in existing sod, it is best to plant in the fall. (See Forage Memo 16 for details.) Seeding Rates Seeding rates vary because of seed size, purity, germination percentage, and seedling vigor. Under adverse conditions, only 10 to 50 percent of the seeds planted will establish successfully. Therefore, many seeds are needed to obtain a satisfactory stand. ' Jul *Aug 20 Orchardgrass + Attalla B:5 + 20; D:3 + 15 Orchardgrass + Ladino 6:12 + 4; 0:9 + 3 Clover Mar I -May 15 Orehardgrass + Red 0:12 + 10; D.9 + 8 Clover Mar 1 -May 15 Tall Fescue + Ladino B:10 + 4; D:8 + 3 Clover Mar 1 -May 15 Tail Fescue + Red 8:10 + 8; 6718+ -EF Mar 20•Aor 20 Mar 1 -May 15 'Clover ANNUAL GRASSES Feb 15 -Mar 31 Barley FORAGE PLANTING GUIDE FOR NORTH CAROLINA Millet, Pearl (Cattail} B:20.25; D:15.20; Sep 1 -Sep 30 Sep I.Oct 25 Seeding Rale 0:10.15; R:5.7 Japanese (Not as Feb 15 -Mar 20 productive as Pearl) Aug 25.0cl 15 Oats 8:130; D:100 ' 8:120; D:100 (Ibyacre) 8:30.40; D:20-30 B: broadcast 0: dull (4- to 9- Mountains inch rows) Planting (above 2.50011 eloyalion)' 1 R: row (30+ inches) Depth Soo toolnoto lot below 2,500 It Piedmont and Tidewater" Coastal Plain" Crop PLS: pure live seeds (inches) Best Dales Possible Dates Bost Dates Possible Dales Best Dates Possible Dates PERENNIAL GRASSES Bahlagrass 8:15.25; 0:10.20 V. -'h Not adapted Not well adapted Feb 15 -Mar 15 Fob t -Mar 31 Bcrmudagrass (Hybrid) B:25.40; 1 •3 Not adapted Mar 1 -Mar 3t Feb 16 -May 1 or Mar 1•Mar 31 Feb 15 -Apr 15 or Sprigs • bu. =1.2511' R:5.15 bushels thru Jul it irrigated thm Jul 4 irrigated Betmudagrass 6:6.8; 0:5-7 '/4 - 'h Not adapted Apr 15 -May 15 Apr 1Jun 15 Apr 1•May 15 Mar 154un 7 1 (Common-•sood. only) - Big Bluestein 0.8-10 PLS; 'h --Y4 May 15 -Jun 15 May 1 -Jun 30� May 10 -Jun 1� May IJun 30 Apr 20 -May 15 Apr 10 -Jun 30 6:10.12 PLS 'Bluegrass 8:10-15; 0:8-12 % Jul 25 -Aug 10 Jut 15 Aug 25_ Nol well adaplcd Not well adapted Caucasian Bluestein D:2 PLS; B: 4 PLS /. '%, May 15 -Jun 15 May 1 Jun 30 May 10 -Jun I _ May 1 -Jun 30 Apr 20 -May 15 Apr 10 -Jun 30 Dalllsgrass 8:20.30; 0:15.20 i '/. • Yt Not adapted Net well adapted Mar 1 -Mar 30 Feb 15 -Apr 15 ' }:astern Gammagrass D:10 15 PLS; '/. • 1 May 15 -Jun 15 May 1 Jun 30 May 10Jun 1 May 1 Jun 30 Apr 20 -May 15 Apr 10 -Jun 30 B: Do not broadcast Flaccidgtass 02.4; Precision Jun 1 -Jun 15 May IWul 1 May 15 -Jun 7 Apr IWul I May 7 -Jun 1 Apr 15 -Jun 15 plant: 1.2; '/. • 'h Mar 1 -Apr 7 Fob 15 -Apr 15 Fob 20 -Mar 20 Feb 1 -Mar 30 Fob 15 -Mar 15 Feb I•Mar 30 Sprig: 3.4111 in 18' 2 - 3 May 15 -Jun 15 May Will 15 Apr 25 -Jun 1 Apr 15 -Jul 15 Apr 25 -May 20 Apr 15 -Jut 10 tows; Idlers: 2.41<t real cove _ Indlangrass D:8.10 PLS; 'h -'h May 15 -Jun 15 May 1 -Jun 30 May 10 -Jun 1 May 1 -Jun 30 Apr 20 -May 15 Apr 10Jun 30 8:10-112 PLS Orchardgrass Bat 15; D;8.12 '/. - 'h Jul 25 -Aug 10 Jul 15 -Aug 20 Aug 25 -Sep 15 ^ Aug 25 -Oct 25 Not well adapted Mar 20 -Apr 20 Mar I -May 15 Feb 15 -Mar 31 Read Canarygrass 6:5.10; DA 'h • h Jul 25 -Aug 10 Jul 15 -Aug 20 Aug 25.5op 15+— Aug 25.Oct 25 Not wall adapted -8 Mar 20 -Apr 20 Mar I -May 15 Mar t -Mar 31 YSop Rescuegrass �D.20.25, B.25-35 'h • 3'. Aug 20 -Sep 7 Aug 15 -Oct 1 Sop 1 -Sep 15 Aug 25 -Oct 15 I -Sop 30 Aug 25.Oe1 15 Mar 15 -Mar 30 Mar I -Apr 30 Mar 1 -Mar 30 Feb 15•Apr 30 ' Smooth Bromegrass 6:10.20; D:8-15 '/. • '/, Jul 25 -Aug 10 Jul 15 -Aug 20 Not well adapted Not adapted Mat 20 -Apr 20 Mar 1 -May 15 Switchgrass 0:6-12 PLS %, • Y, May 15 -Jun 15 T May IJun 30 May 1 -Jun 1 Apr 1 -Jun 30 Apr *May 15 Apr 10 -Jun 30 Tall Fescue D:10-15 '/. Jul 25 -Aug 10 Jul t5 -Aug 20 Aug 25 -Sep 15 Aug 25 -Oct 25 Sep 1•Sep 30 Sep 1 -Oct 31 615.20: _ y'h Mar 20 -Apr 20 Mar 1•May 15 Feb t5 -Mar 31 Feb 15 -Mar 20 Timothy 6:10 12; D:8.14 '/. yi Jul 25 Aug 10 Jul 15 Aug 24 Not well adapted Not adapted Mar 20 -Apr 20 Mar 1 -May 15 'MIXTURES Jul *Aug 20 Orchardgrass + Attalla B:5 + 20; D:3 + 15 Orchardgrass + Ladino 6:12 + 4; 0:9 + 3 Clover Mar I -May 15 Orehardgrass + Red 0:12 + 10; D.9 + 8 Clover Mar 1 -May 15 Tall Fescue + Ladino B:10 + 4; D:8 + 3 Clover Mar 1 -May 15 Tail Fescue + Red 8:10 + 8; 6718+ -EF Mar 20•Aor 20 Mar 1 -May 15 'Clover ANNUAL GRASSES Feb 15 -Mar 31 Barley 5:140; D:100 Millet, Pearl (Cattail} B:20.25; D:15.20; Sep 1 -Sep 30 Sep I.Oct 25 Millet, Foxtall, and 0:10.15; R:5.7 Japanese (Not as Feb 15 -Mar 20 productive as Pearl) Aug 25.0cl 15 Oats 8:130; D:100 Rye 8:120; D:100 ' Ryegrass 8:30.40; D:20-30 1/4 Jul 25 -Aug 10 Jul *Aug 20 Mar 20 -Apr 20 Mar 1 -May 15 '/4 Jul 25 -Aug 10 Jul 15 -Aug 20 Mar 20 -Apr 20 Mar I -May 15 'A Jul 25 -Aug 10 Jul 15 -Aug 20 Mar 20 -Apr 20 Mar 1 -May 15 'A Jul 25-Atig 10 Jul 15 -Aug 20 Mar 20 -Apr 20 Mar 1 -May 15 'A� Jul 25 -Aug. 10 Jul 15•Aug 20 Mar 20•Aor 20 Mar 1 -May 15 1-2 Aug I -Aug 20 Aug I.Oct 10 'h • )'h May 15 -May 31 May 1 -Jun 30 'h • 1 %, May 15 -May 31 May 1 -Jun 30 Aug 25 -Sep 15 Aug 25 -Oct 15 Not wall adapted Apr 25 -Jun 30 May 1•May 31 _ May (Jun 30 Aug 25 -Sep 15 Aug 25.0cl 15 Not well adapted Feb 15 -Mar 31 Aug 25 -Sop 15 Aug 25.0cl 15 Not adapted Feb 15 -Mar 31 Aug 25 -Sep 15 Aug 25 -Oct 15 Sep 1 -Sep 30 Sep I.Oct 25 Fab 15 -Mar 31 )heavy soils only) Feb 15 -Mar 20 Aug 25 Sep 15y� Aug 25.0cl 15 Sep I -Sep 30 1 Sep I.Oct 25 Feb 15 -Mar 31 (heavy sols only) Feb 15 -Mar 20 Aug 25 -Sep 15 Aug 20.00I 31 May 1 -May 31 Apr 25 -Jun 30 May 1•May 31 _ May (Jun 30 Not well adapted May I •May 15 Apr 20 -Jun 30 May 1 -May 15 Apr 20 -Jun 30 1 •2 Not well adapted Aug 25 -Sep 15 Aug 20 -Oct 31 _Sep 5 -Sep 30 Sep )-Nov 15 1.2 Aug I•Aug 20 Aug I.Oct W Aug 25-Scp 15 Aug 20.Oct 31 Sep 5•Sep 30 Sep 1- Nov 15 'l. - A Jul 25•Aug 10 Jul 15•Aug'31 Aug 25 -Sep 15 Aug 20.00 31 Sep t -Sop 30 Sep 1-0cl 31 (3) ' FORAGE PLANTING GUIDE FOR NORTH CAROLINAcontinued i 1 Seeding Rale ' (iblacre) B: broadcast D: drill (4- to 9. Mountains inch rows) Planting (above 2,500 It elevation)* R: row (30+ inches) Depth See loolnole for below 2,500 It Piedmont and Tidewater" Coastal Plain" Crop PLS: pure We seeds (inches) Best Dales Possible Dates Best Dates Possible Dales Best Dates Possible Dates Ryegrass Reduca ryegrass See Seo small grain or clover Sao smaa grain or clover See small grain or clover ' With small grain or rale by 50% ryeg(ass, clover mixture) grain, or clover Sorghum (Sudan) 8:35-40; 12()-30; %, • 1 May 15 -May 31 May I Jun 30 May 1 -May 31 Apr 25Jun 30 May I -May 15 Apr 20 -Jun 30 ' R:15.20 Sorghum, Forage (Silage) RA -6 1 • 1A May 15 -May 31 May I -Jun 30 _ 1 May I -May 31 Apr 25 -Jun 30 May I•May 15 Apr 20 -Jun 30 5udangrass 8:30.40; D:20.25 1-2 May 15 -May 31 May 1 -Jun 30 May 1 -May 31 Apr 25 -Jun 30 May 1 -May 15 Apr 20 -Jun 30 Wheal 0:120; D:100 1 -2 Aug I -Aug 20 Aug t-Ocl 10 Aug 25 -Sop 15 Aug 20 -Oct 31 Sep 5 -Sop 30 Sep 1 -Nov 15 Small Grain Mix Reduce each 1 •2 See dates for grains See dates for grains See dales for grains (2 Grains) selection by 50% ' Small Grain Reduce each y, • 1 Sec dales for grains and ryograss Sae dales for grains and ryegrass See dales for grains and ryegrass Ryagrass Mix selection by 25% PERENNIAL LEGUMES Alfalfa 0:20.25; D:15.20 '/4 Jul 25 -Aug 10 Jul 15 -Aug 20 1 Aug 25 -Sop 15 Aug 25 -Oct 15 Sep 1 -Sep 30 Sep 1 -Oct 31 ' — _ Mar t -A r 7 Mar 1_APr 15 Mar I•Mar 31 Alfalfa (For sod seeding D:15.20 '/4 - %, Jul 25 -Aug 101 Aug 25 -Sep 151 Oct 15 -Oct 25 Sep I.Oct 3t Into grass) Sep t5 -Oct 11 Jul 25 -OCL 15 Oct 10.Oct 20' Aug 25 -Oct 20 0lydsfaol Trefoil 6:8.10; D:6.8 '/� Jul 25 -Aug 10 Jul 15 -Avg 30 _ _ Not well adapted_ Not well adapted Crownvetch 8:15.20; D:10.15 '/. h Jul 25 -Aug 10 Jul 15 -Aug 20 Aug 25 -Sep 15 Aug 15.Ocl 25 Not well adapted ftr erosion conUol) Mar 20 -Apr 20 Mar 1 -Apr 15 Mar 1 -Mar 30 Mar 1 -Apr 15 Ladino or While Clover 8:5; 0:3.5 V. Jul 25 -Aug 10 Jul 15 -Aug 20 Aug 25 -Oct 15 Sep 1.Oct 25� ' Mar 20 -Apr 20 Mar 1 -May 15 Aug 25 -Sep 15 Mar 1 -Mar 31 Sep t -Sep 30 Feb 15 -Mar 20 Ladino (For sod seeding B:5; D:3.5 1/. • V, Jul 25 -Aug 101 Aug 25 -Sep 151 Sep t -Sep 301 We grass) Aug 1 -Sep 11 Mar 1•Mar 20 Aug 1 -Sep 15 Mar 1 -Mair 15 Oct 7 -Oct 151 Feb 20—Mar 10 Aug 25 -Oct 25 Feb 15 -Mar 20 Oct 7 -Oct 151 Feb 15 -Feb 20 Sep 1.Oct 31 Feb 10 -Mar 15 Red Clover 8:10.15; D:8.10 'A -'h Jul 25 -Aug 10 Jul 15 -Aug 20 Aug 25 -Sep 30 Sep I.Oct 15 Mar 1 -May 15 Aug 25 -Sap 15 Fab 15 -Mar 30 Sep I -Sep 30 Feb 115 -Mar 20 Red Clover (For sod 8:10-15; 0:8.10 'I. - 'h Jul 25 -Aug 101 Aug 25 -Sep 151 Sep 1 -Sep 30' ' seeding into grass) Aug 1 -Sep 11 Aug I -Sep 15 Oct 7.Ocl 15' Aug 2 -5 -Oct 25 Oct7.Ocs 151 Sep I.Oct 31 Mar 1 -Mar 20 Mar I -May 15 _Feb 20 -Mai 10 Feb 15 -Mar 20 _Feb 15 -Fab 28 Feb 10 -Mat 15 Serlcea Lespedeza B.'20.40; D:15.30 'A - 'h Mar 15 -Apr 15 Mar 1•Apr 30 Mar 1 -Mar 20 Feb 15 -Apr 30 Mar t -Mar 20 Feb 15 -Apr 30 '(Dehulled)_ 5weelclover 8:20.50; 0:10-15 1/4 - 'h Jul 25 -Aug 10 Jul 15 -Aug 20 Aug 25.Ocl 15 Sep 1 -Sep 30 Sep I.Oct 31 (Dehulled) Mar i -Apr 7 Mar 1 -Apr 15 Aug 25 -Sep 15 Mar I -Mar 31 ANNUAL LEGUMES Crimson Clover 6:20.25; D:_15•_2.0 M IA - 'h_ Jul 25•Aug 10 Jul i 5 -Aug 20 TW � Aug 25 Sep 15 ^Aug 25�Oc125 5ep1_5ep 50 Sep I.Oct 30 — Crimson Clover (Mixed B:20: D:15 V. - 'h Same as Crimson clover Same as Crimson clover Same as Crimson clover with Ryegrass or Reduce grain by 113 Small Grain) Lespedeza, Kobe 8:30.40 '/4 - %r Mar 15 -Mar 31 Mar I -Apr 15 Feb 10 -Feb 28 Feb 1 -Mar 30 Feb 1 -Feb 20 Feb 1 -Mar 20 Korean 8:20.30 Clover 8:10.20; 0:8.15 /6 • h May not be adapted Aug 25 -Sep 15 Aug 15.Oc125 _ Sep I -Sep 30 Sep 1.Oct 31� 'Subterranean Vetch (Common, Hairy) 6;25.40; D:20.30 'h - 1'h Jul 25 -Aug 10 Jul 15 -Aug 30 Aug 25 -Sep 30 Aug 25.Ocl 25 Sep 1Sep 30 Sep 1.Oct 25 8:20-30; 0:15.20 ' vmcn arwica Rape and Turnips 8.6.8; D:3.4 'A - A Mar 1 -Apr 30 Feb 15 -May 10 Feb 15 -Mar 15 Feb 1 -Apr 15 Feb 15 -Mar 1 Feb 1•Apr i Jul 15 -Sop 1 Jul I -Sop 15 Aug 15 -Sop 15 Aug i -Oct 1 Sep I.Oct 1 Aug 15 -Oct 30 May extend the fall dales by 20 days, where elevation is below 2,500 teat, and seed 15 days earlier In spring. " For the black, hoavy-textured soils in the tidewater region, use dates for the piodmonL Me best lime to sod seed dopends on the prevalence of insmis in late August and early September and the drought prediction for September. It insects are not evident and moisture is adequate, plant on the early dates. A.IIak can be succesalully sodded into a sod in mid• to late winter (same as Ladino) provided that the grass sod is Mod the proAous fall (irt October or November). (4) Seed Size Small seeds are not as vigorous as large ones. Therefore, emergence rates may vary with planting depth. The number of seeds per pound varies as follows: ladino clover, 800,000; orchardgrass, 650,000; fescue, 227,000; alfalfa, 200,000; and pearl millet, 88,000. Germination Rate The percentage of seeds that will germinate generally declines with age, but if seeds are stored in a cool, dry place, germination should not decline more than 10 percent the first year. In general, seeds that have low germination levels also produce seedlings with poor vigor. Drill vs. Broadcast Planting rates for drilling are 20 to 50 percent less than for broadcasting. Since drilling concentrates the seeds within a furrow, they occupy a smaller area of the ground and are better able to break through the soil crust. Seed placement, soil contact, and uniformity of Table 1. Planting Depth Affects Grass and Legume Establishment Planting Depth (inches) Crops 1/4 =/s 1 2 Established Plants (sq it) Alfalfa, ladino 47 22 9 0::: Tall fescue, orchardgrass 48 39 31 Sooding rates per acre were 20 lb alfalfa, 516 ladirio'. 10 fescue, and 61b orchardgrass. . . stands are usually better with drilling than with broad- casting, especially when planting conditions are not optimum. Planting Depth Generally, small -seeded crops can be planted slightly deeper in sandy soils than in clay soils.'Grasses can usually be planted deeper than legumes in similar soils. However, it is important to prepare a firm seed - Table 2. Characteristics of Good Grass and Clover Stands Plant Species Seedlings (sq ft) ,,;'.Mixtures' Ladino/fescue 20 to 35 of each living in November .' Ladinolorchardgrass 20 to 35 ladino'and'35 to 55 orchardgrass living in November Cool season Grasses• Fescue 40 to 60 living in November Orchardgrass 70 to 100 living in November Warm Season Grasses Pearlmillet 15 to 25 living after 1 month Sorghum-sudan 15 to 25 living after 1 month. Alfalfa Age of Stand Minimum Number of Desirable Number of (months) Plants to Keep Stand Plants for Good Production Plants (sq ft) 3 to 6 10° 50 or more 12 10° 25 or more 24 10 15 or more 36 5108 10 or more 48 or more 3 to 5 'Assumes an autumn planting date, .'i; 1xirAy 'These figures will eventually result in satisfactory stands; however, yields will be low during the first season as weeds encroach, s1ij Ir, (5) 1 1 bed before planting to conserve moisture and avoid variation in planting depth. Precision planting equip- ment is usually required to get proper depth control for small forage seeds. Table 1 shows how planting depth affects grass and legume stands. What is a Good Stand? Since plant characteristics change depending upon their density, age, grazing or cutting height, and other factors, it is difficult to say exactly how many plants it takes to make a good stand. In general, a good stand is one that provides 90 to 100 percent ground cover and will produce high yields when managed properly. The clover part of mixtures should make up at least 30 percent of the stand (on a weight basis) in order for it to significantly contribute to the mixture. One should END OF EXHIBIT 14 walk fields several times each growing season in order to make a fair evaluation of stands. Table 2 presents some general characteristics of good stands for several forage crops. When Using This Guide Remember: The fact that information about a particular crop is given in this publication does not mean that the species is recommended for North Carolina. In fact, several crops have not performed satisfactorily in this state. Information about these varieties is included to increase the chance of success if the decision to plant them has already been made. Additional information on various forage varieties can be obtained by con- tacting your county Cooperative Extension Service agent. Prepared by J. T Green and J. P. Mueller, Crop Science Extension Specialists—Forages D. S. Chamblee, Professor Emeritus, Crop Science 2,000 copies of this public document were printed at a cost of $520.00, or $.26 per copy. + i.. L'Jo.a fIN l,: I !;"tiiuL'J 70 YOU l3Y Tlip NORTH CASOLINA COOPERATIVC EXTENSION SERVICE RODCSON COUNTY CCNTER LUM8ERTON, NORTH CAROLINA 28358 (910) 671.327G Published by NORTH CAROLINA COOPERATIVE EXTENSION SERVICE 5/93--2M--MOC-230262 (Revised) ' AG -266 lest Kesults Soil Class Hm% WN CEC 85% Ac pH P-1 K-f Ca% Mg% Mn-1 Mn-Al (7)Wn-Al (2) Zn-1 Zn-Al Cu-1 S-1 SS-1 NCh-N AH-N Na MIN 0.92 0.89 15.1 89.0 1.6 5.8 494 213 64.0 19.0 395 246 246 1079 1079 1412 53 0.4 Same a No. Last Cmp o r A Crap or Year Lime N f305 g Cu zn B mn See Note RS2 Milet,Peari 1st Crop:FeslOGlfim,E 2.1T 50-70 0 0 0 0 0 0 12 2nd Cr Mi Iel,Pmrl 0 140-180 0 0 0 0 0 0 3 Test Results Sail Class Hm% WN CCC 85% Ac pH P-1 K-1 CA Mg% Mn-1 Mn-Al (I)Mn-Al (2) Zn-1 Zn Al Cu-1 S-1 SS-1 Na-N Nl#-N Na MIN 1.02 0.93 11.5 80,0 2.3 5.3 486 251 51.0 1B.0 179 117 117 797 797 667 46 0.2 Sample No, Last Crop IL4o Yr A Crop or Year Lima N nos mo Mg Cu zn 8 mn See Note RS3 Milet.Pearl 1st Crop:Fes/OGlilm,E 2.1T 50-70 0 0 0 0 0 0 12 2nd Cro Milel,Pearl 0 140.180 0 0 0 0 0 0 3 Test Results Soil Class HM% WIV CEC BS% Ac pH P-1 K-1 CA Mq% Mn-1 W Al (i)Mn-Al (2) Zn-1 Zn-Al Cu-1 S-1 SS-1 Na-m Aft-N Na MIN 0.6 0.98 9.5 76.0 2.3 5.1 367 278 49.0 12.0 184 120 120 1200 120D 522 57 0.2 Exhibit t6 ' _ ♦ ; \r. `, ti , lr' +,fes - .I• _ _ ., r .l' �J •' ' t _ .• , .• rr•.. .• ,- .- ., ... rl ', � w ...` r • r` . �1 ' ' I .Vt _ ` �i' � I . •• I - , — 5 I , J'ti , i •' ` i 5 1 ',-'' I • ' 1 _ ' r '' , _' ,5' / '` l=ield'C�litir�t�on Procedures_,' I- : "y _ • ;_ ! _i. r .for-Anti• il''Wastewater.Application Equipment', H. 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J\ ,` /,� . •�n\, f .. 4 .Ir -tip-I ..r , _, t �1 �.lrJ {.-/;1•_ tj. l 1 1 \\: _-! � .'i _,.�;\� r•, r'l,, ti r' ~' `-.r. ^1 !� +" 1\' /..\ r;� \ �1/\! I :r` !, .,_'1 .. ,. \Jf .\r !. `.I 5 `I \ ! r• } ', 15 .t� ;• .1J '1 f .L �'+ I. t`' f r t' ;r, � �• ', '�`�_' ,l/\ \�— `! � � i .. ', . `1 . • 1 •� r f _ `� _• � J' y f r 5 .~_ " � �.'J« / J_ ♦ ' /tel J `Jr'` r•, _` \' ` t •f r- , r ,. _ _ r•. � , .:`,, , i }\ _ \.I \ +�. i _ -i " .' .� - = 5 - � ! ;' - , ti .\,..' ^, `" t , l t � 11 / L. r-' �r"� .. .. _ ,- .. ..'�w •/. `1',-., I '`w 'y - �, r•\ �♦}--J�.r/,� .,• -i ir' r\: _ -t -, �'.r f>l' t \ - [ 1 1 1 Field Calibration Procedures for Animal Wastewater Application Equipment HARD HOSE Land application equipment used on animal production farms must be field AND CABLE calibrated or evaluated in accordance with existing design charts and tables TOW TRAVELER IRRIGATION SYSTEM General Guidelines according to state rules that went into effect September 1, 1996. Technical Specialist certifying waste management plans after September 1, 1996, must also certify that operators have been provided calibration and adjustment guidance for all land application equipment. The rules apply to irrigation sys- tems as well as all other types of liquid, slurry, or solid application equipment. Information presented in manufacturers` charts are based on average op- erating conditions for relatively new equipment. Discharge rates and applica- tion rates change over time as equipment ages and components wear. As a result, equipment should be field calibrated regularly to ensure that applica- tion rates and uniformity are consistent with values used during the system design and given in manufacturers' specifications. Field calibration involves collection and measurement of the material being applied at several locations in the application area. This publication contains step-by-step guidelines for field calibration of hard hose and cable tow traveler irrigation systems. Operating an irrigation system differently than assumed in the design will alter the application rate, uniformity of coverage, and subsequently the applica- tion uniformity. Operating with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase In the nozzle opening, which will increase the discharge rate while decreasing the wetted diameter. Clogging of nozzles or crystallization of main lines can result in increased pump pressure but reduced flow at the gun. Plugged intakes will reduce operating pressure. An operating pressure below design pressure greatly reduces the coverage diameter and application uniformity. Field calibration helps ensure that nutri- ents from animal waste are applied uniformly and at proper rates. The calibration of a hard hose or cable tow system involves setting out collection containers, operating the system, measuring the amount of wastewater collected in each container, and then computing the 0 average application volume and application unifor- mity. An in-line flow meter installed in the main irrigation line provides a good estimate of the total volume pumped from the lagoon during each irriga- tion cycle. The average application depth can be determined by dividing the pumped volume by the application area. The average application depth is computed from the formula: Average application depth (inches) = Volume pumped (gallons) 27,154 (gal/ac-in) X Application area (acres) The averageapplication depth is the average amount applied throughout the field. Unfortunately, sprinklers do not apply the same depth of water throughout their wetted diameter. Under normal operating conditions, application depth decreases towards the outer perimeter of the wetted diameter. Big gun sprinkler systems typically have overlap based on a design sprinkler spacing of 70 to 80 percent of the wetted sprinkler diameter to compen- 1 Field Calibration Procedures for Animal Wastewater Application Equipment sate for the declining application along the outer perimeter. When operated at the design pressure, this overlap results in acceptable application uniformity. When operated improperly, well-designed systems will not provide acceptable application uniformity. For example, if the pressure is too low, the applica- tion depth will be several times higher near the center of sprinkler and water will not be thrown as far from the sprinkler as indicated in manufacturers' charts. Even through the average application depth may be acceptable, some areas receive excessively high application while others receive no application at all. When applying wastewater high in nutrients, it is important to determine the application uniformity. Collection containers distributed throughout the application area must be used to evaluate application uniformity. Many types of containers can be used to collect flow and determine the application uniformity. Standard rain gauges work best and are recom- mended because they already have a graduated scale from which to read the application depth. Pans, plastic buckets, jars, or anything with a uniform opening and cross section can be used provided the container is deep enough (at least 4 inches deep) to prevent splash and excessive evapora- tion, and the liquid collected can be easily trans- ferred to a scaled container for measuring. All con- tainers should be the same size and shape to simplify application depth computations. All collection containers should be set up at the same height relative to the height of the sprinkler nozzle (discharge elevation). Normally, the top of each container should be no more than 36 inches above the ground. Collectors should be located so that there Is no interference from the crop. The crop canopy should be trimmed to preclude interference or splash into the collection container. Calibration should be performed during periods of low evaporation. Best times are before 10 a.m. or after 4 p.m. on days with light wind (less than 5 miles per hour). On cool, cloudy days the calibration can be performed anytime when wind velocity is less than 5 mph. The volume (depth) collected during calibration should be read soon after the sprinkler gun cart has moved one wetted radius past the collection gauges to minimize evaporation from the rain gauge. Where a procedure trust be performed more than once, containers should be read and values recorded immediately after each setup. Calibration Setup for Hard Hose and Cable Tow Traveling Guns Hard hose and cable tow traveling guns are calibrated by placing a row (transect) of collection containers or gauges perpendicular to the direction of travel, Figure 1. The outer gauge on each end of the row should extend past the furthest distance the gun will throw wastewater to ensure that the calibration is performed on the "full" wetted diameter of the gun sprinkler. Multiple rows increase the accuracy of the calibration. Containers should be spaced no further apart than 1116 of the wetted diameter of the gun sprinkler not to exceed 25 feet. At least 16 gauges should be used in the calibration. Sixteen gauges will be adequate except for large guns where the wetted diameter exceeds 400 feet. (Maximum recommended spacing between gauges, 25 feet X 16 = 400 feet.) Gauges should be set at least one full wetted diameter of throw from either ' end of the travel lane, as shown in Figure 1. The system should be operated such that the minimum travel distance of the gun cart exceeds the wetted diameter of throw. Application volumes should be read as soon as the last gauges stop being wetted. EO Row of collection -- --- > gauges Direction of travel HARD HOSE AND CABLE TOW TRAVELER IRRIGATION SYSTEMS Reel cart -- 1 Left Right 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 Gun cart 1�1'\ Wetted diameter (320 feet) At least one wetted diameter end of field Figure 1. General layout and orientation of collection gauges for calibration of a hard hose and cable tow traveler irrigation systems. CALIBRATION PROCEDURES ' 1. Determine the wetted diameter of the gun.: 2. Determine the number of collection gauges and spacing between gauges.' For a wetted diameter of 320' ' feet, the rain gauge spacing should not exceed -20:feet.,,(320 ft / 16 20. ft). 3. Label gauges outward from the gun cart as either left or right (1-1, L2, L3; etc; R1, R2, R3, etc.) 4. Set out gauges along a row as. labeled and shown in Figure l,.equaily spaced at the distance determined in item 2 (20 feet). The row should be at.least;one wetted diameter from either: end.of`the:pull.,The, first ,- *. , gauge on each side of the travel lane should be 112.the gauge spacing from.the, center of the lane For a . gauge spacing of 20 feet, L1 and R1 should'be 10,feet.from the.center'of the.lane. '.. 5. Operate the system for the time required for the, gun to completely`pass all collection containers. Record the "starting" time -that wastewater begins•to be -'applied along the row of gauges and the "ending" time' when wastewater no longer is being'appliedanywhere along the -row., Also record the. distance traveled! , feet for the time of operation, 6. Immediately record the amounts collected.in"each gauge. (Refer to'.Table 1 for'an.example.) 7. Identify those gauges that fall outside the'effective lane spacing, Figure 2. This volume is the overlap volume that would be collected when.operating;the sy.5tem on,the-adjacentlane:' 8. Superimpose (left to right and vice versa) the' gauges just:outside the effective.width with the gauges'just ; inside the effective width. Add the -'volumes together:. For the layout shown in Figure 2,.a .the'volume.(depthj.collected'in.,gauge .R8 (outside the effective lane spacing) to volume'(depth)_coiiected in:gauge.L5'(Inside.the'effective.lane�spacing). Similarly, R7 Is,` added to L6; L8 is added to R5;:and17-is added to R6 This'is now.the application volume*(depth) within: the effective lane, spacing'adjuste'd•foroverlap. r Field Calibration Procedures ' for Animal Wastewater Application Equipment Lane 1 ' Reel cart OF 1 Direction of travel Left 8 716 5 4 3 2 1 0 0 0 0 0 0 0 0 Gun cart` y Lane 2 Left 8 7 6 5 4 3 2 1 0 00 0 0 0 0 0 Right I 1 2 3 4 5 6 17 8 Gun 0 0 0 0 0 0 O Cart J'�"j I Ulane Figure 2. Accounting for overlap when calibrating a hard hose traveler system. Right 1 2 3 4 5 6 7 8 0 0 0 0 0 0 0 0 /-, I Effective lane s acing (224 feet rCALIBRATION PROCEDURES (continuer) ' 9. Add the amounts collected in all gauges and divide by the number of gauges within the effective area. This is the average application depth (inches) within the effective lane spacing. Sum of amounts collected in all gauges ' Average application depth = Number of gauges within effective width 10. Calculate the deviation depth for each gauge. The deviation depth is the difference between each ' individual gauge value and the average value of all gauges (#7). Record the absolute value of each deviation depth. Absolute value means the sign of the number (negative sign) is dropped and all values are treated as positive. The symbol for absolute value is a straight thin line. For example, 121 means treat the number 2 as an absolute value. It does not mean the number 121. Because this symbol can lead to ' misunderstandings, it is not used with numbers in the worksheets at the end of this publication. The symbol is used in formulas in the text. ' Deviation depth = IDepth collected in gauge i — average application depth) "i" refers to the gauge number 11. Add amounts in #10 to get "sum of the deviations" from the average depth and divide by the number of gauges to get the average deviation. Average deviation depth = Sum of deviations (add amounts computed in #10) Number of gauges within effective lane spacing 12: The precipitation rate (inches/hour) is computed by dividing the average application depth (inch) (#9) by ' the application time (hours) (#5) Average application depth (inch) :. Precipitation rate = Application time (hours) 1 n B 1 HARD HOSE AND CABLE TOW TRAVELER IRRIGATION SYSTEMS CALIBRATION PROCEDURES (continued) 13. Compute the average travel speed Distance traveled (feet) Average travel speed = Time (minutes) 14. Determine the application uniformity. The application uniformity is often computed using the mathematical formula referred to as the Christiansen Uniformity Coefficient. It is computed as follows: Average depth (#9) — Average deviation (#11) U= X 100 Average depth (#9) 15. Interpret the calibration results. The higher the index value, the more uniform the application. An index of 100 would mean that the uniformity is perfect --- the exact same amount was collected in every gauge. For travelers with proper overlap and operated in light wind, an application uniformity greater than 85 is common. Application uniformity between 70 to 85 is in the "good" range and is acceptable for wastewater application. Generally, an application uniformity below 70 is considered unacceptable for wastewater irrigation using travelers. If the computed Uc is less than 70, system adjustments are required. Contact your irrigation dealer or Certified Technical Specialist for assistance. ' Table 1. Example calibration data for a traveling gun system operated in parallel lanes. Lane spacing 70 percent of sprinkler wetted diameter. a. Manufacturers' Specifications: Gun Model_UQ Type Taper Borg Nozzle Dia. 0.2 inch Pressure (Gun) 70 -psi Reel 105 psi ' Wetted diameter 320 ft Effective Spacing 224 ft Flow 197 GPM Nose Size: Length 800 ft Diameter, -in ' b. Spacing between collection containers (spacing 32D (ft)116) =2&ft c. Number of gauges = 16 ' d. Start of Irrigation event _j, .m. e. End of Irrigation event 9:00 a.m. f. Duration (e -d) 1 Q,S_minutes g. Travel distance 320 feet ' h. Operate the system and collect data. 0 Field Calibration Procedures for Animal Wastewater Application Equipment 1 Table 1. Calibration Data (continued) ' Gauge Distance Volume Overlap Corrected Deviation No. from Center Collected Adjustment Volume from Average' (feet) (inches) (inches) (inches) (inches) ' L1 10 .94 .94 .235 (1 - D L2 30 .80 .80 .095 (2 - j) ' L3 50 .59 .59 .115 { etc) L4 70 .61 .61 .095 ' L5 90 .50 .13 .63 .075 L6 110 .42 .20 .62 .085 L7 130 .33 ' LS 150 .07 ' R1 10 .73 .73 .025 R2 30 .81 .81 .105 R3 50 .92 .92 .215 ' R4 70, .64 .64 .065 R5 90 .50 A7 .57 .135 ' R6 110 .27 .33 .60 .105 R7 130 .20 ' R8 150 .13 'Absolute value; treat all values as positive. ' i. Sum of all volumes collected in #h 8.46 inches j. Average catch (i/number of gauges within effective width (12) 0.705 ink es Distance traveled (ft)320 ft k. Compute the average travel speed = _ = 3.04-ft/mire Time (min) 105 min average depth (inches)_ 0.705 in ' I. Precipitation rate = = q.40 in/hr application time (hour) 1.75 hr m. Sum of deviations from the average catch 1;,^356 ' n. Average deviation from average catch (m/12) -0,11- o. Uniformity coefficient ' 0.705 - 0.113 u� = x 100 = $g 0.705 ' p. Interpret results. Uniformity coefficient of 84 is in the good range for a traveler system. No adjustment is necessary. 0 HARD HOSE AND CABLE TOW TRAVELER IRRIGATION SYSTEMS Irrigation System Calibration Data Sheet for Hard Hose Traveler Irrigation System DATE: Land Owner Farm No. a. Manufacturers' Specifications: Gun Model Type Nozzle Dia. in Pressure (Gun) (Reel) Wetted diameter ft Effective Spacing ft Flow GPM Hose Size. Length ft Diameter in b. Spacing between collection containers (diameter ---.-(ft) / 16) = ft C. wetted diameter (ft) Number of gauges = gauge spacing (ft) d. Start of Irrigation event e. End of Irrigation event f. Duration (e -d) min Direyllun d UnN g. Travel distance feet h. Operate the system, collect data, and record on the worksheet on page 8. i. Sum of all catches inches J. Average catch (i/number of gauges) inches . Distance traveled (ft) k. Average travel speed = Time (min) I. Sum of all deviations from the average catch m. Average deviation from average catch n. Uniformity coefficient {j) — {m) U = x 100 I.ne I Unt 2 Ree! "A �i ® Ea I Lell E 716 1 0 1 2 1 0 0 0 0 0 0 0 0 I Gun I tut I f i lal, elyN, 0 7 6 1 4 1 2 1 1 2 1 4 1 4 7 a u10 0 0 0 0 0 u 0 0 0 u 0 0 0 not 1 1 23 4 1 6 17 S Cewm 0 000a a '" I 111.N1 1ane1.9 (224 1-r l I I l k--lllfclMrpaelnr]_� I 1 l I l I I I Interpret the calibration data and make necessary adjustments. For travelers with proper overlap and operated in light wind, an application uniformity Coefficient greater than 85 is common. Application uniformity between 70 to 85 is in the "good" range and is acceptable for wastewater application. Generally, an application uniformity below 70 is considered unacceptable for wastewater irrigation using travelers. if the computed U, is less than 70, system adjustments are required. Contact your irrigation dealer or Certified Technical Specialist for assistance. 0 Field Calibration Procedures for Animal Wastewater Application E=quipment Caiibration Data (continued) Gauge Distance Volume Overlap Corrected Deviation No. from Center Collected Adjustment Volume from Average" (feet) (inches) (inches) (inches) (inches) L1 L2 L3 L4 L5 L6 L7 L8 .� L9 Li O R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 *Absolute value; treat all values as positive. Reel cart --: Left Bight Bowol 6 7 6 5 4 1 2 1 1 2 1 A 1 6 7 N collection > v U u 0 0 0 U U v u U u v v v v -- ----- - g ougcf Gun can Otrection d travel Wetted diameter At least one wetted �- (324 feet) dlamctei erd of IIe1d 1 1 1 1 End Exhibit 16 ' Prepared by R. 0. Evans, Biological and Agricultural Engineering Extension Specialist 1. C. Barker, Biological and Agricultural Engineering Extension Specialist J. T. Smith, Biological and Agricultural Engineering Assistant Extension Specialist ' R. E. Sheffield, Biological and Agricultural Engineering Extension Specialist 5,000 copies of this public document were printed at a cost of $1,961, or $.39 per copy. Published by NORTH CAROLINA COOPERATIVE EXTENSION SERVICE Distributed in furtherance of the Acts of Congress of May 8 and dune 30, 1914. Employment and program opportunities are offered to all ' people regardless of race, color, national origin, sex, age, or disability. North Carolina State University, North Carolina A&T State University, U.S. Department of Agriculture, and local governments cooperating. 4197---5M—JMGIKEL-270201 AG -553.2 ' E97-30399 Relative Nitrogen Fertilization Rate of Forage Species by Month (Piedmont & Coastal Plain)' Crop January February March ' April May June July August " September October November Decernbar Reletivs X N Tall Fescue N' H' H' H' M' L L MS M ML N i Co ` Orchardgrass N H H H M L L M M M N L 100 jl Kentucky'bluegrass N H H H M L L M M M N N 65 Rescuegrass N H H H M M L L L M M L fi5 Hybrid Barmudagrass N N L M H H H M M L N N too Switchgress N L M H H H H M L L N N 70 3 Racidgrass N L M H H H H M L L L N 85 Garnagrass N N M H H H H M L L N N top Caucasian Bluestem N N L M H H H H M L N N 70 Bahiagrass ------------------ MrJlei N --------- N N ---------- N L ---------- N M --------- N H --------- H H --------- H H --------- H M --------- M L --------- ,M L --------- ! N --- N --------- N N N-- 70 85 Sorghumisuden Hybrid N N N N H H H M M L N N 100 Crabgrass N N N N M H H H M L N N 70 Italian Ryegrass L M H H M N N N L L ! L too Small Grain {winter rye} L M H H L N N N L M M L too ' N = Do not apply nitrogen; L = low rate; M = medium rate; H = high rate. Approximate rates for bermudagrass are L X15 lbs/ac, M < 25 lbs/ac and H 50+ lbs/ac. ' Not adapted except in piedmont and mountains. Not adapted in most of piedmont or mountains. While some forage growth may still continue, fertilization at this time may weaken the plants ability to overwinter. s Between May 15 and August 7 (piedmont) September 1 (coastal plain) no more than a total of 50 lbs PA-N/ac should be applied. Is .8, I 1 1 1 1 r f1�CKiL.�"ia.',+`S✓r,+� rti•:�i.: r."7" .. "' ^•5..�1.._......_..... ..._..- .......... ...... �,.sd�5::�.rL::wlr. R.ti•....+r,» .i:.,n:..:,uf.ii Studying nutrient removal by plants is one of the methods used to develop fertility recommendations. Tests are designed to examine patterns of nutrient uptake in response to dfferent levels of fertilizer application. Ir formation on nutrient removal alone is not adequate for making fertility recamnendations because it does not take into account the ability of the soils to retain and supply nutrient,: It can, however, show variatiolts in nutrient needs among different crops. In addition, it can indicate the rates at which reserves ofsoil nutrients will be depleted. Soi1F ... _,,:: ��:+3.t:�TtNtS•PRav1oEII"i"i7"Yk1,1 Ij, till• ' ;!L9:'t,O-'q COUN Y t:hTl!.rlt,jOj;j i•ldtiklI IN, PoliIriI (;'A 0t11_•f1�ia Nutrient Rle7novalby Crops M .Nort.h. Carolina Plant growth and development depends on many factors, including adequate nutrition. The exact amount of fertilizer necessary varies with tltc potential yield, growth, and the concentration of nutrients that are available from soil reserves and decaying organic matter. These interacting factors make it difficult to develop reliable rccommcnda- tions for fertility. Sound recommcn- dations require well-planned, long- tcrm experiments that can show responses for a wide range of cnvi- ronmcntal, soil, and growth condi- tions. Nutrients in plants that are left in the field will partially resupply nutrient reserves in the soil as they decompose. Estimates of nutrient depiction, therefore, should take into account only the nutrients removed with the harvested portion of cite plant. The table on page 2 shows the mean concentration of various nutrients that are removed by each crop for the ycild level indi- cated. Values arc not reported for boron, molybdenum, iron, or clilo- rinc because they were omitted from the references used. This docs not mean they arc not removal nor that they arc unimportant. A brief dis- cussion of each nutrient precedes the table, Nitrogen Nitrogen (N) is a part of all plant and animal proteins and a compo- ncnt of DNA and RNA. Crop uptake of nitrogen is relatively inefficient and often results in average nitrogen losses of 50 percent because of leaching, volatilization, or deniuifi- cation. Consequently, crop removal values reflect a minimum amount of nitrogen required because they do not account for nitrogen losses. Legumes produce most of their own nitrogen through a symbiotic, or beneficial, relationship with bacteria (M zobium species) that infect their roots. These bacteria have the ability to convert atmos- plicric nitrogen into forms that can be used by plants. 'Therefore, leg- umcs with active nitrogen -fixing bacteria do not need additional sources of nitrogen. if fcriilizcr nitrogen is added to a legume, bac- terial production of nitrogen de- creases. Current research suggests that legumes may be less efficient than nonlegutne crops in recovering nitrogen applied as fertilizers. Nitrogen can accumulate under some conditions in North Carolina soils. However, tic rate of accumu- lation and the length of availability is extremely unpredictable and as such is not included in standard soil analysis. Sources of soil nitrogen include commercial fertilizers, animal manures, legume residues, and otltcr forms of decaying organic matter. For more infonnation on nitrogen refer to Extension publica- tion AG439.2 Nitrogen and Water Quality. . 1 Soffacts _ Table 1. Estimated Nutrient Removal Rates of Crops ' Crop Ylold N PO, KO Ca Mg 5 Cu Mn in lbs Grains Badoy (grain) 40 bu 35 15 10 1 2 3 0.03 0.03 0.06 (straw) 1 ton is 5 30 8 2 4 0.01 0.32 0.05 Com (grain) (siover) 150 bu 4.5 tons 135 100 53 37 40 145 2 26 8 20 10 14 0.06 0.05 0.09 1.50 0.15 0.30 .:,.;;Oats (grain) 80 bu 50 20 .15 2 3 5 0.03 0.12 0.05 2 tons 25 15 80 8 8 9 0,03 - 0.29 '(straw) Rye (grain) '30 bu 35 i0 10 2 3 7 0.02 0.22 0.03 (straw) 1.5 tons 15 8 25 8 2 3 0.01 0.14 0.07 Sorghum (grain) 60 bu 50 25 15 4 5 5 0.01 0.04 0.04 r (stover) 3 tons 65 20 95 29 18 - - - - Wheat (grain) 40 bu 50 25 15 1 6 3 0.03 0.09 0.14 (straw) 1.5 tons 20 5 35 6 3 5 0.01 0.16 0.05 Hay Alfalfa 4 tons 180 40 180 112 21 19 0.06 0.44 0.42 Bluegrass 2 tons 60 20 60 16 7 5 0.02 0.30 0.08 Coastal Bermuda 8 tons 400 92 345 48 32 32 0.02 0.64 0.48 Cowpea 2 tons 120 25 80 55 15 13 - 0.65 - ' Fescue 3.5 tons 135 65 185 - 13 20 - - - Orchardgrass 6 tons 300 100 375 -- 25 35 - - -- Red Clover 2.5 tons 100 25 100 69 17 7 0.04 0.54 0.36 ' Ryegrass 5tons 215 05 240 40 Sorghum -Sudan 8 tons 319 122 467 - 47 - - - Aybean 2 tons 90 20 50 40 18 10 0.04 0.46 • 0.15 Ttrrtoihy 2.5 tons 60 25 •95' 18 6 5 0.03 0.31 0.20 . Fruits and Vegetables. Apples 500 bu 30 10 45 8 5 10 0.03 0.03 0.03 ' Bean, Dry 30 bu 75 25 25 2 2 5 0.02 0.03 0.06 ,Bail Peppers 1 BO cwt 137 52 217 - 43 - -- -- - Cabbage 20 tons 130 35 130 20 8 44 0.04 0.10 0.08 -Onions 7.5 tons 45 20 40 11 2 18 0.03 0.08 0.31 Peaches 600 bu 35 '20 65 4 8 2 - 0.01 Peas 25 cwt 164 35 '105 18 10 - Potatoes (white) 30,000 lbs 90 48 158 5 7 7 0.06 0.14 0.08 (vines) - 61 20 54 - 12 7 -- - - ' Potatoes (sweet) 300 bu 40 18 96 4 4 6 0.02 0.06 0.03 (vines) -- 30 4 24 - 5 - - - -- Snap Beans 4tons 138 33 163 - '17 - -- -- - ' ' Spinach 5 tons 50 15 30 12 5 4 0.02 0.10 0.10 Sweet Corn 90 cwt 140 47 136 -- 20 11 -- - - • • To.matoes 20 tons 120 40 • 160. 7 11 14 0.07 0.13 0.16 Turnips 10 tons 45 20 •`90 12 .6 - --- - rsR Nutrient Removal by Crops in North_Carolina Table 1(continued) Crop Yield N Px05 K,0 Ca Mg S Cu Mn Zn ibs Other Crops Cotton (sood & lint) 2,600 Itis 63 25 31 4 7 5 0.18 0.33 0.96 Cotton (stalks, leaves, & burs) 3,000 lbs 57 16 72 56 16 15 0.05 O.D6 0.75 Peanuts (nuts) 4,000 lbs 140 22 35 6 5 10 0.04 0.3 0.25 (vines) 5,000 lbs 100 17 150 88 20 11 0.12 0.15 --- Soyboans (boans) 50 bu 188 41 74 19 10 (leavos,stems, & pods) 6,100 lbs 69 16 74 30 9 Tobacco, fluo-cured 23 0.05 0.06 0.05 12 --- (leaves) ' 3,000 lbs 85 15 155 75 15 12 0.03 0.55 0.07 (stalks) 3,600 lbs 41 11 102 -- 9 7 — — -- Tobacco, burley (leaves) 4,000 lbs 145 14 150 -- 18 24 — — — () symbol moans the inimmilon was not availabfo in Vto roforonco used. Reference sources incudo: The Foitlizor Institute, Potash and Phosphate Instituto, Alabama CES ci=lar ANR-449, Tsdalo and Nelson's Sar! Fevirirty and ForUdrzors, Mortvodt, Giordano and Undsays Mieronutdonrs In AgdcOuro, and IMC's Efficient Fertrfizer Use — FerUVzfrg far Profit. Pliospltorus Phosphorus (P) is involved in the energy dynamics of plants. Without it, plants could not convert solar cn- ergy into the chemical energy needed for the synthesis of sugars, starches, and proteins. Phosphorus moves very slowly in mineral soils and thus tends to build up over time when the amount of phosphorus added in fertilizer and organic matter exceeds the a6iount removed in the harvested portions of crops. Because phosphorus is relatively immobile in soil, it is important that plant roots have a close and ade- quate supply. Factors that inhibit root growth therefore can affect uptake of phosphorus. Much of the phosphorus added to soil is "fixed" by chemical rcac- tions with iron, aluminum, and calcium and becomes unavailable for uptake by crops. The quantity of phosphorus available to plants is much smaller than the total quantity ofphosphorus ill the. soil. This amount can be determined only through soil tests. The quantity of available phosphorus in soils is dic fraction that is affected by plant removal. Potassium Potassium (K) is involved in.photo- synthesis, sugar transport, water and nutrient movement, protein synthe- sis, and starch formation. Potassium helps to improve disease resistance, tolerance to water stress, winter hardiness, tolerance to plant pests, and uptake efficiency of other nutri- cnts. Potassium removal by crops un- der good growing conditions is usu- ally high, and is often three to four times that of phosphorus and equal to that of nitrogen. In many cases where levels of solublo potassium in the soil arc high, plants tcnd to take up more potassium than dtcy need. This is called luxury con- sunlptlon because the excess potas- sium docs not increase yields. Potassium is also mobile in soils, depending on soil texture. Movement is greatest in course - textured sands, followed by fine sands and then clay soils. Accumu- lation of potassium also depends upon soil texture. The greatest accumulation generally occurs in clay soils, followed by loam and coarsc-textured sands. Calcium and Magnesium Calcium (Ca) is a constituent of the cell wall and keeps the cell mem- brancs stable. Visual evidence of calcium deficiencies generally occurs in growing points of the plant at the fruit, stem, leaf, and root tips. Magnesium (Mg) is an essential part of the chlorophyll molecule where photosynthesis occurs. Mag- nesium is also involved in energy metabolism in the plant and is required for protein formation. 1 Soiffiacts _ �lY-u1s�7f�FiJ�i:.�..'�^i.�:i.'. •'h vl r�.'�. 7 u�ii1_ .... ___....._.- 1 1 Depletion of calcium and mag- nesium reserves in the soil by crop removal is rarely a problem in limed soils because of the large quantity of these nutrients that are present in liming materials. However, sonic crops, such as peanuts, may require more calcium than the crops can remove. Sulfur Sulfur (S) is a component of sonic amino acids that arc important in building proteins. Sulfur is required by plants in about the same quantity as phosphorus. Sulfur, just as nitrogen, is mo- bile in soils and can be lost by leaching. Leaching is great= in coarse-textured soils under high rainfall conditions and least in limed clay soils that are low in aluminum and iron. In North Carolina, most of the sulfur in surface soils is associ- ated with organic matter. About 10 pounds of sulfur per acre are dcpos- ited annually by rainfall in North Carolina. Values for crop removal may be useful guides for sulfur fcr- tilization on coarse-textured, sandy soils with clay subsoils at depths greater than 15 inches. Micronutrients Micronutrients are called "micro" only because they arc needed in very small quantities by plants. Without them, however, no plant could survive and function normal- ly. The micronutrients are involved in different plant processes and can react differently in the soil. Copper. Copper (Cu) is involved in plant enzyme systems, protein synthesis, seed formation; chloro- phyll formation and nitrogen me - tabolisnl. Copper moves very little in soils and thus can accumulate when application rates exceed utilization. Copper is also held tightly by organic matter. Zinc. Zinc (Zn) is involved in starch formation, protein synthesis, root development, growth hormones, and enzyme systems. As with copper, zinc is relatively immobile in soils and tcnds to accumulate. Manganese. Manganese (Mn) is involved in chlorophyll formation, nitrate assimilation, enzyme sys- tems, and iron metabolism. Manga- nese deficiency is generally caused by a high soil pH but can also be induced by an imbalance with other elements such as calcium, magne- sium, and ferrous iron. Manganese availability in limed soils is dc - creased with increasing levels of organic matter. Boron. Boron (B) is involved in sugar and starch balance and translocation, pollination and seed production, cell division, nitrogen and phosphorus metabolism, and protein formation. Boron, just as nitrogen and sulfur, is highly mobile and is not readily retained by sandy surface soils. Because of this mobil- ity, boron must be added annually for crops sensitive to boron deficien- cies. Removal of boron by crops is a reasonable estimate of need, but practicality and leaching dictate using several times this much. Boron fertilizer is required for cotton, peanuts, reseeding clovers, and alfalfa, and vegetable crops often require boron fertilization on sandy soils. Molybdenum. Molybdenum (Mo) is involved in protein synthesis, lcg- Prepared by J. P. Zublena, Extension Sod Science Spoaalist Published by umc nitrogen fixation, enzyme sys- tems, and nitrogen metabolism. Dc- ficicncics of molybdenum generally occur on acidic soils that contain high levels of iron and aluminum oxides. Estimates of molybdenum removal by crops may serve as a general fertilization guide. How- ever, availability of soil reserves of molybdenum to (lie plant arc largely regulated by soil pH. Iron. Iron (Fe) is important in chlorophyll and protein formation, enzyme systems, respiration, photo- synthesis, and energy transfer. iron deficiency, which is not vcry com- nion in North Carolina, is believed to be caused by an imbalance of metallic ions, such as copper and manganese, excessive amounts of phosphorus in soils, and a combina- tion of high pH, high lime, cool temperatures and high levels of carbonate in the root zone. Chlorine. Chlorine (Cl) is involved in photosynthesis, water -use effi- ciency, crop maturity, disease control and sugar translocation. While chloride leaches quite readily in coarse-textured soils, deficiencies arc not very common. Sutuuiary Estimates of crop nutrient removal rates are useful in comparing the nutrient demands of different crops. Thew values, however, do not take into account the quality and availa- bility of nutrient reserves already in the soil. Because of this limitation, soil testing should stili be the cor- ncrstone of all fertility programs. Removal rates can be used in con- junction with soil testing to estimate the depiction of nutrient reserves. THE NORTH CAROLINA COOPERATIVE EXTENSION SERVICE NOM Ca[Wna State University at Ralolph, Nodh Carolina Agdcultural and Todxalcaf State Lldvorsity at Greensboro, aW the U.S. Doparlrncnt of Agdcultura, 00 - operating. Stato Untvorsity Station, Ralolgh, N.C., R.C. Wolls, Diroctor. Distritxitod in lurtharanoo of the Acis of Congress of May 8 and Juno 30,1914. The North CardIna Cooperative Extorsion SoMoo!s an equal oppodunitylafrimutive action offowar. Its programs, octivitfos, aril amployrrent practices are avallado to alf poopfo mgardlaw of rano, color, rofiglon, sox, ago, national origin, handicap, or political airdiaka 3191--7M—TMD-210213 AG -439-16 Distributed in turtheranso of the Acts or Congress of may 6 and Juno 30. 1914. Employment and program opportunhEes are offered to all people regardless of raco, color, national origin• sox, ago, or disability. North Carolina State Univorsity, North Carolina A&T state University, U.S. Dopartment of Agriculture, and local governments cooporating, SoilFacts Soil Acidity and 'roper Lime Use Situation in North Carolina Nearly all soils in North Carolina that pro- duce grain and oil crops, tobacco, cotton, vegetables, fruits, some forest species, turf, many ornamentals, and forages need time for optimum plant growth unless lime has been added recently. Soil test summaries compiled by the Agronomic Division, North Carolina Department of Agriculture, verify this need. Nearly 2.1,000 soybean and 13,000 cotton soil tests (July 1, 1989, through .lune 30, 1990) show that about 6 out of 10 fields will benefit from liming. Also, NCDA agrono- mists emphasize that a high percentage of the "problem samples" they receive have very low pH and therefore need lime. Proper liming, in combination with other sound agronomic and pest control practices, will increase crop income in North Carolina. Using conservative estimates of yield in- crease from proper lime use, the return from cotton, soybeans, and peanuts (crops that are quite sensitive to low pill) could be increased by about $25 million. In addition, returns 5•, v U a from tobacco, corn, commercial vegetables, forages (especially legumes), and turf could probably be increased another $10 million. Although response to limc is frequently rather subllc in contrast to a nitrogen applica- tion to corn, ignoring its regular use limits crop yields. Nature and Cause of Soil Acidity Soil acidity is [lie term used to express the quantity of hydrogen (H) and aluminum (Al) in soils. On Elie other hand, soil pH is an indirect indicator of "soil acidity." Soil pH, which is the negative logarithm of (he soil hydrogen concentration, is expressed on a scale from 1 to 14. Because the pH scale is logarithmic, soil with a pH of 6 is 10 limes more acidic and soil with a pH of 5 is 100 times more acidic than soil with a pH of 7. Remember that the lower the pH number, the more acid file soil and therefore the greater the need for time. This relationship is shown in Figure 1. 3.0 4.0 5.0 6.0 Soli pH Figure 1. General relationship between soil pH and acidity. North Carolina soils are highly weathered (leached) because of excessive rainfall and therefore are naturally acidic. This process has de- plcicd the nutrient elements calcium (Ca) and magnesium (Mg) from naturally occurring minerals as well as those of previously applied agricultural limestone. Plants also remove calcium and magnesium. Decay of crop residue or the 0 8.0 a7.ddition of animal waste or other organic matter increases soil acidity. Widespread use of fertilizer nitrogen also in- creases soil acidity. 1 r1''t� F North Carolina Cooperative Extension Service NORTH CAROLINA STATE UNIVERSITY COLLUGli 01: AGRICULTURE & LIFE SCIENCES 1 1 rl 1 J III wnFacts Soil Testing and Target pHs Because aluminum and hydrogen arc the principal components of soil acidity in mincral soils (hydl-ugen is the principal component in organic soils) the North Carolina soil test report contains a mcasuretncnt called the Ac value. This is the com- bination of aluminum and hydrogen in soils and is used to predict lime needs. Lime recommendations must take into account differences in acidity between soils and differ- ences among various crops' tolcr- ancc to acidity. This explains why soils differ in the rccornmendcd or target phi. For most commonly grown crops, mineral (MIN) soils have a target pl-I of G.O. For mincral- organic (M-0) soils the target is a phi of 5.5, and for organic (ORO) soils it is S.U. The reason for the difference is that soils high in organic matter generally contain less aluminum and are thus less toxic to plant roots at a relatively low pH. Furthermore, crops differ in their ability to toleratc a luw pl.l. Plants such as blueberries and azaleas are known to be especially tolcr,am, whereas others such as alfalfa, cotton, and tomatoes grow better at a higher pH. Because of the differ- cnccs in crops and soils, the North Carolina soil test report rccom- mcnds varying rates of lime to achieve the best phi for the particu- lar soil class and crop combination under consideration. Lime Reactions in Soil The most commonly used lime for North Carolina agriculture is the dolomitic type (CaMgCO); calcitic lime (CaCO3) is less frequently used. A liming material must have more than a high calcium content; it must also be capable of neutralizing acid (H). The chemical reaction of dolomitic lime with soils is as follows: Equation 1: Calcium Magnesium Carbonate + Water ------r :Calcium +:Magnesium + Bicarbonate + Hydroxide CaMgCO, + H2O r- Ca** + Mg** + 2HCO�- + 2011 - If dolomitic limestone -is used, the calcium or magnesium helps displace the hydrogeq and aluminum,on-the soil exchange sites, and the hydroxyl ions react -to. neutra47,q jhese acidic components as shown in equations 2 and 3. The bicarbonate. an ion. reacts with hydrogen to form a very weak acid. Bquation:2: Aluminum +•Hydroxide Insoluble Aluminum Hydroxide Al'' + 3OH-.• - Al(OH)s EquatIgn,3 'Hydrogen + Hydroxide t Water H'+ OH- --Y H2O Aluminum hydroxide is insol- ublc; thcrcforc the aluminum is effectively inactivated. Also, when hydrogen and hydroxidc ions corn - bine, water is formed and the hydrogen is therefore neutralized. Because lime dissolves very slowly, it must be ground finely before it can effectively neutralize soil acidity (Figure 2). Note that 40- to 50 -mesh material raised the phi to a higher level than 8- to 20 -mesh material did during an 18 -month study. Benefits of Proper Lime Use The solubility of many essential plant nutrients is influenced by soil pH (Figure 3). For most nutrients clic optimum pH range is between 6 and 7. 1n addition, proper liming will provide the following benefits: ■ A reduction in aluminum (and manganese in most piedmont and mountain soils), which may be toxic and restrict root and associated top pH 5.5 0.14 5.0 4'g mesh Nd Lane 4.6 0 6 12 18 Months Atter Liming Figure 2. Lime screen size and soil pH. growth. Restricted root growth also reduces drought tolerance. ■ More efficient use of fertilizer - supplied phosphorus (P). Aluminum, particularly at a low pl•1, is chcmi- cally active and combines with fer- tilizer phosphorus, causing it to 1 1 11 1 pH 4 pH 5 pH 6 pH 7 pH 8 pH 9 Determining the Lime Requitement :t ^.NIlR40,•GEN;P0TAS tJA¢,fANQS�IJI!RiI'r'sr;; SPPHO 'Y� ,4��`.15{ri,n Vir M�a�•�r �.•, i�•Y i,iY,,•��}HISJ.r•�iN�1�'wyj r•��1�. JA Q .. .._-:., _;; -r-.:•;,•; ., o j,(r�'^`'�kA�i;!"V^;.!t+�;��t�,�;�;,"•�.rr�]�rC/�1c�;7;,4T.r'.�,t;�.::,�:+��'Fty�ri/�;.;+'; d • BO' Z :. <.!� •''',ij r i., ^,.�... ''i� �:aArw...+�•{�r.JJ!r:i5 r�;: »t I:r:�:.Jr:i;::.��:•.='ri.uS .f...;IL�b:•Iy�iY.. wi,;y�:_. Ql _ .•'1•$J*r7itJ lil�.7,!'r'.. .;'}"� "':S=',p•.fi",�.r•.,..-.„ ,,, v, � 'h. '.C•O_pPER! ND�ZINC,..• ;i..:;:�•�.'�•r ,• ' r„z-r r �_. .J ! t+. sem/ ,.,�:�-�,,���Ey SI:� �''+1'•S:, ti''r'',, 1R9N,.ALUMINUM” `M•ANGANESE`"';'r='`'�'�^".:"'�'"'r,, . ' _I� J I I 1 pH4 pH5 pH6 pH7 PH8 PH9 IFigure 3. Effect of soil pH on nutrient availability. become insoluble. This tying up of fertilizer phosphorus means that less is available to the next crop. In some instances, fertilizer phospho- rus has inadvertently served as a liming material, in that it has immo- bilizcd aluminum. ■ Economical provision of csscn- tial magnesium if dolomitic lime- stone is used. Furthermore, the magnesium supplied in dolomitic limestone is released slowly over a period of three to four years and is therefore better protected from leaching than that supplied by fertilizer magnesium. ■ Improved nodulation of lcg- umes. The rhizobia in nodules on legume roots — those of soybeans, peanuts, alfalfa, and clover — synthesize greater amounts of nitrogen from the soil atmosphere for use by the legume where soil pl-I is not low. Such inoculation leads to an economical source of nitrogen and may supply the succeeding crop with substantial residual nitrogen, In addition, molybdenum (Mo), an essential clement in a legume's nitrogcn-fixing processes, is increas- ingly tied up as soil pH gradually declines below 5.5 and thus becomes unusable to the rhizobia bacteria. Therefore, a less-Ihan- optimum molybdenum means nitrogcn-deficient legumes. ■ Reduced leaching of potassium. On the soil's exchange complex there arc a limited number of sites that can hold nutrients such as po- tassium. When these sites are occu- pied by strongly attached aluminum (low pH), any potassium added in fertilizer is more susceptible to leaching. Proper liming will not completely prevent leaching of po- tassium but will tend to minimize it, particularly on soils with deep sandy surfaces. ■ Improved performance of sonic herbicides. Triazincs — atrazine and simazinc — do not perform effectively below the optimum pH. Furthermore, there is increasing evidence. that optimum pl'i also im- proves the performance of sonic nematicides. It is important to remember that soils in diffcrcnt parts of the United stuitcs have different optimum phIs. For example, most midwCSlcrEl soils produce best crops at a pH of 6.5 to 7.0, but these valucs would cause micronutrient deficiencies in parts of North Carolina. Another problem is that laboratories use testing methods developed for their particu- lar conditions. Many laboratories use a wciglicd soil sample and assume that the wciglil-to-volumc ratio remains the same from one soil to another. The North Carolina laboratory uses a soil volume in its test because the soils of this state vary a great deal in wciglit-to- volumc ratio. According to the North Carolina Department of Agriculture's Agro- nomic Division, the amount of lime required depends on the pH desired for the intended crop, the present soil pH, the amount of acidity (Ac), and an adjustment for residual credit (RC)* from recent lime applica- tions. Each sample is classified as mineral (MIN), mineral -organic (M- 0), or organic (ORO) because the. desired p1l. differs for each of these three groups. With computer assis- tance, NCDA agronomists offer lime suggestions calculated by the following equation. Tons of lime per acre = Ac x pH desired – present pH – RC 6.6 – present pH Example: If soil pH = 5.0; desired pH = 6.0; Ac = 1.2; RC = 0 then lime requirements are: 1.2 x6.0 – 5.0 _ 0 = 0.76 ton/acre (6.6– 5.0 'Residual credit is reduced by 6 porecnt per month front lime of application to time of soil test for mineral soils and 16 percent per month for mineral -organic soils. I SoilFacts 11 1 J When Ilse results o£ the calcula- tion indicate that no lime is needed and the soil pFI is 0.3 unit or less below the level desired, an applica- tions of 0.3 ton per acre or 15 pounds per thousand square feet is recommended. When lime rates are calculated for a first and second crop, the highest of tilt two lime rates is suggested for the first crop and no lime is suggested for the scc- ond crop. Lime rates arc reported in lcnihs of a ton; no lime application is recommended when calculations indicate less than 0.3 ton. Calcitic Versus Dolomitic Limestone North Carolina has few good natural lime sources. Calcitic marl liming materials (soft marine shell depos- its) are available in the coastal plain, but there arc no dolomitic lime deposits in the cast. Dolomitic lime must be obtained from the Virginia or Tennessee mountains and is thus relatively expensive. Occasionally, by-product liming materials become available. If the neutralizing value is known and the lisle is ground finely enough to react in the soil, these can be economical substitutes. Liming materials containing cal- cium carbonate (CaCO) alone are called calcitic limes, and those with significant amounts of magnesium carbonate (MgCO) (G percent mag- nesium or greater) arc called dolo- mitic limes. Pure calcium carbonate is used as the standard for liming materials and is assigned a rating of 100 percent. This rating is also known as the "calcium carbonate cquivalcul." All other liming materials are rated in relationship to it. Dolomitic limes are slightly more efficient in neutralizing soil acidity and may have values slightly greater than 100. 'Calcitic limes call be used on any soil high in magnesium. On the other hand, dolomitic litres should be used on soils low in magnesium. Many organic soils and some pied- mont soils are naturally luglt in magnesium, whereas most sandy soils Ill the Coastal plain are low. 'i'hc soil test report will indicate which link should be used. It is possible to use a nlagneSlulll furtil- izcr instead of dolomitic lime, but the costs of this source of magne- sium arc almost always considerably higher. Liming Product Standards for North Carolina Size standards and other criteria have been established for the sale of agricultural materials to ensure a quality product. They are as follows: ■ Agricultural liming materials must be crushed so that 90 percent passes through it U.S. standard 20- tllesh screen (with a tolerance of ± 5 percent).' ■ For dolomitic limestone, 35 percent must pass through a U.S. standard 100 -mesh screen; for calcitic linlcstone, 25 percent must pass through a U.S. standard 100- mcsh screen (with a tolerance of t 5 percent).` ■ A product must contain a mini- mum of G percent magnesium to be classified as a doloillitic limcstoilc. ■ There is no minimum calcium carbonate equivalent requirement for limestone sold in North Caro- lina. Howcvcr, the product must be labeled to show the amount ncecs- sary to equal that provided by a liming material having a 90 percent calcium carbonate equivalent. Lime recommendations in North Carolina are based on 90 percent calcium carbonate equivalency. For ex- ample, a product having a calcium Carbonate cquivalctlt of 80 Percent would be labeled "2,250 pounds of this material equals 1 ton of stan- dard agricultural liming material." ■ Pcllctcd link must slake down whun it collies in contact with mois- ture, 'Also applies to pcllcicd time. Llnle it, 0rill Most agricultural lime is sold as a damp powder because dry lime is very dusty and difficult to handle. 1-lowcvcr, little is occasionally excessively wet. Lime is sold by the pound; thus be aware that you may be purchasing a substantial amount of water and should adjust lime rates accordingly. Lime is sometimes sold in pellet form. The pellets are formed from lime that has been finely ground; it is not large grains of solid lime- stone. The pelleted product is less dusty and easier to spread but is more expensive. Pcllctcd lime is slower to act than powdered lime. Soil reaction will be enhanced if the soil can be willed thoroughly several days after the pellets have been mixed into the soil and have become soft. Pcllctcd lisle is not ail economical source for most field crops. Lime is also sometimes sold as a suspension, often called "liquid lime." It consists of fine lime par- ticics mixed with water and a sus- pending clay. All the lime particles must be 100 mesh or finer. Up to 1,000 pounds of lime can be sus- pendcd in a ton of product. The main advantages arc case of hand- ling and precise application. This material, although a fluid, docs not react any faster than dry lime of the same particle size. Once it has been placed on the soil it is the same as dry lime. All of the lime in a sus- pension is fast acting, and a ton of product (1,000 pounds of fine lime particles plus clay and water) will, raise the pl•I as fast as a ton of dry lilac. However, the effectiveness of suspensions is short lived compared to regular agricultural limestone, and therefore the liming will proba- bly have to be repeated every year. Also, suspensions arc a considerably more expansive way to correct soil acidity. 1 1 Applicatioil alzd Iitco.l-poratio❑ Lime moves little in the soil and neutralizes acidity only in the zone where it is applied. To be effective, therefore, it must be uniformly spread and thoroughly incorporated. The poorest and most common method of application is by spinner spreader. Double spinners are better than single spinners; however, all normally apply more lime immcdi- ately behind 'thc spreader than to the sides, In practice, rates arc adjusted by checking [lie spreader pattern, overlapping the pattern, and double spreading, making the second pass at right angles to the first. if done properly, this is an acceptable way to apply lime. In many cases, however, these precautions are not followed and lime is applied wi- evenly. The soil can suffer from both undcrliming and ovcrliming. Reduced yields may result. Special situations may occur ill the coastal plain that lead to over - liming, First, if excessive lime falls along a relatively narrow path at the center litre of the spreader truck, the soil pH may increase somewhat above the desired level. Second, the delivered rate may be loo high for sandy ridges that occur in certain fields. Third, there simply may have been too much lime applied uniformly across the field. These three circumstances may elevate the pH to the extent that within a year or two an "induced" manganese deficiency has been created, and the crop may exhibit a manganese defi- cicncy. Lime can be more evenly ap- plied using full-widtli or boom spreaders. Full -width spreaders allow lime to fall to the ground by gravity. The. rate is determined by the size of the openings in the box and by ground speed. Doom spread- ers use drug chains, augers, or pneumatic pressure to move lime out the booms and drop it on the ground, if adjusted properly, both types of spreaders arc vastly super- ior to [lie spinner type. The main limitations to their use arc the high initial cost and more complex operation. Most growers will likely continue to spread lime using spinner spreaders, but if you choose that method you should be aware of the limitations and take every precaution to sce that the lime is evenly spread. The most commonly used lime incorporation tool is the disk. Its main limitation is that it incorpo- rates lime only about half as deep as the disk blades penetrate. Evcn with repeated passes it will not incorpo- rate lime well. Offset disks that throw the soil do better. The best incorporation implement is a heavy- duty rotary tiller that mixes the soil as deep as the roots need to go. if the land is to be bottom plowed, do not bury the lime too deep. If plowing, the best approach is to apply half the lime, then disk and bottom plow, and then apply the other half and disk again; however, this process is costly and is not generally used. Certain other tillage practices, such as bedding or middle busting, will help with lime incorpo- ration in the long run. Chisel plowing is very ineffective in lime incorporation, Although lime is applied on the surface to estab- lished pastures and lawns, it should be incorporated at establishment to reduce soil acidity. A proper soil pli can increase your crop income. However, vary- ing rates of lime arc recommended depending on the best pH for the particular soil class and crop combi- nation. To test your soil's pH, send a soil sample to Agronomic Divi- sion, North Carolina Department of Agriculture, Blue Ridge Road Center, Raleigh, NC 27611. Soil Acidity and Proper Linte Use � SoilFacts 1 1 1 1 1 THIS 4ULLCTIN 13 PROVIDED TO YOU BY THE NORTH CAROLINA COOPERATIVE EXTENSION SERVICE ROOESON COUNTY CENTER LUMBERTON. NORTH CAROLINA 2J350 (919) G71-3276 Prepared by Paul Lilly, Extension Sail Science Specialist and Jack Baird, Professor Emeritus, Soil Scicrece 1 7,000 copies of this public document were printed at a cost of $1,05-5; or $.15 per copy. Published by NORTH CAROLINA COOPERATIVE EXTENSION SERVICE 4193-7M--TWK--230226 (Revised) AG -439-17 m m m m m r m■i m M. M s ■■■ Exhibit 18 Swine Farm Waste Management Odor Control Checklist Sultrcc ~��� Cnusc 1111'il's fu A43nhu1;e Udor Sflr Sprr1lic {'r�irli�cs •� 1=nlulslcad 5+villa prulluclian }Zcgcluiivc or wooded burrcrs; �tcconunendcd Vest Inalrng'CIllent prnclims; �ud juclgtncnl and calmaon sense A1lillkll Rally snifnces Ditty In-line-cuveted inlimals M, i ry Hours Hour sill fnces Wet nl,111me-coveted Iluurs 9utled flours; Waterers lucaled over slulled Hours; 0 11' tilers ;It Ilibll end ursulid liuors; Crn11c muntire buildup rrom floors; aiducicrllour-velllilaliuu Cur drying 1►•Ia111nc cullccuon pus urine- M I-rcgllcnt nlallllre removal by hush, pit rccnnige, • 11attild nliclullial dcamill sitioll� or scrape; ® Underfloor ventilnlian rin VC11tllation CAIllust finis • Volatile gimms; Full lliainten.111cc; Dust ffr1'.frtcient nir IltoVelllcllt — Induvr sorlIces Otist I' ns11d01Vn be wceii stoups orniiinmis; -ccd nddillves; V:CCdcr covers; �n *zeli.., ® Iced delivery downspout exImiders to feeder covers Flush tanks AgIlaiiun ul'recycted Inguon D Flush lank covers; licluid while tanks me filling fa Extend rill lints to near bottom ur hulks %villi ;11111-511711011 vellis I-IIISII alleys Agilatiun during wislclvnler Cf Underfloor f111s11 wills underfloor vcntilaliun cullveyancc Pit rcclinge puillts • Agilatim of recycled lago0n ❑ I.Wcud recharge lilies to near bollunl urpits liquid while pits nre filling %V111111110-siIII1011 VCllls Lift stations Ahilstion during sump taut: Cl Sump lank covers filling and drumlown Outside diaill eolleclim Agitati0n dabig wastcwlller 11 Box covers 0r juncliull holes c011veyallce ANIOC - Nllvcnlber 11, 1996, I'ngc 3 Source Cause to 11.1 Iind ofdraillpipcs at Agilaliun during wasimalcr fif i:xlctstl disebarge point orpipcs tluticnicaih lagoon cunvcyallce l goull liquid level M = m m ulirc U surftccs 0 V61111ile gus culissiuus; IV i'ruper lar uelt liquid crlpacily; • fliulugical ulixiag; ;/Miuhnum Correct lagoun startup procedures; • Agilaliun surface area-lo-voltlrnc rutin; - Itlininullu agilalfon lvlleu Iluulpillg; Cl Mccllallical acralioll; ❑ Proven biological additives m m m Site Specilie Pi-ndlces hrigatiuu sprinkicr a I ligh ptessille agitation; un dry days with little or nu wilnl; Muzzles Whid drill :��Mgntc Wishmum recommended operating pressure; lunp intake near laguou liquid surracc; L�1 Pump fruits second -stage lageon Stwage lank or basin • Parlini micrubial dccumpositiun; ❑ Ijullotlt or midlevel loading; suiGlcc • Mixing while filling; ❑ Tank C4YCCs; • Agilaliun Mimi emptying Cl • Basin surracc trials of solids; ❑ Noven biological ndditives or oxidants Settling basin surface • Parlial microbial dccompusiliun; ❑ Extend drainpipe outlets undenlcalh liquid ' • Mixing while filling; level; • Agitaliun when emptying ❑ Itenluve scllled solids regularly Manure, slurry ur sludge • Agilaliun nYlctl spreadiug; ❑ Soil injection of slurry/sludges; spreader outlets 0 Volatile gas cillissions ❑ Wash residual marlure From spreader after use; ❑ Proven biological additives or oxidants Uncovered mini e, Volatile gas culissiuus while ❑ Soil injection orslurty/shldges slurry or sludge on field drying ❑ Suil incorporation wilhhl 48 hrs.; sarraces ❑ Spread In lhht mdrortn layers fur rapid drying; ❑ poven biological additives or oxidants Ucad animals calcnss decolllpnsillult Gr Proper disposiliun of carcasses Mad nuinlal disposal Carcass decuntpusitiun ❑ Complete covering of carcasses in burial Ails; Illus ❑ Proper lucalioll/cullslnlclion of disposal Ails htciucraturs IllcottgliCle culllbustiull ❑ Secondary stack bunters AMOC - Numuber 11, 1996, Page 4 r 1. � r ■� r � i r I. � r >.■ I. �: - r End Exhibit 18 I Suits -cc Cause RA -11's to 61lit€ itlze Odur- Site Spedlic 1'r11cllas Slaiitliug ivaler mulultl • 1111ploper di'ailluge; 1K Gradc and liltidscnllc Stich lliat lvaler dl'iltils f:lcifilics Microbial decumilusii€olr of lim-ly fi-oltt fiadlitics org.mic maller ' Mallllre hacked otllu Put ly maill(ailICd access ruatis Flitill access road maiilleliallce public roads frulit hrul IICCCSS Adtliiiuual Inrur111,11€u11 : _Avallable From: S►riltc A•lanoic A anagcmod ; 1120U 1(uIc/11W11' Puckcl - - r NCSU, Comely 1-moisiuu Center Swille Pruthidioll 1=111111 I'uie11lial Odor Sources and Itcutetlics ; UMA13 Fact Sfleel NCSU - IJAli S►vi11c Produclimi facilily Matlurc Muuugcnrcul: Pit Rccluirge - Lagtlon 'I'realmenl ; FUAH 128-83 NCStJ - IJAK Slide Plllducllun facilely M,111tire Managenlcnl: Underfloor flush - Lagoon Ti-calinct11 ; 1.IJAli 129-83 NCSU - IIAI: Larouu I)CS1811 nil(] Mallagcnicul fur Livestock Mantue'i'rcollucul and Morage ; I-BAli IOJ-83 NCSU - IlAH Calibraliust of N1.11111:'e attrl Wasicwalrr Applicallou F(pipiticid ; GUAI: Fad Slice[ NCSU - IIAI: Colllrolliug Odols Rom Sw€ is Ilu€Idillgs ; 11111 -JJ NCSU - Swille Iixlelrsiun rsus•irmlulcnlal Assurance Program ; NI'l'C: Manual NC folk I'ruducers Assoc Oplimis ror h'lamighti; Odor ; a teporl rrom the S►rine Otlor'rask Force NCSU Agri Comemmicai€ ms Nuisance Cuucerits in Altinml Manure Matlagcuienl: Odurs and flies ; 1'1(0107, 1995 Coufcreticc i'roceediiigs Floritla Couperative lixlellsioll AMOC - "-c11111cr 11, 1916, Page 5 - t Exhibit 19 Insect Control Checklist For Animal Operations Suuree Crime 1111I1's Io U11 1-0 Insects Site Specilic PI-11clicrs Liquid Syslcals ' Flush Gullets • Aectimulaliun ursulids Flusl1 sysicin is dcsigltcd mid ullcr.11cd surllClewly to remove accumulatcd solids Rom l!ullers as designed. ' , eitcrllove blidging or uccinut*11i11Cd SuI1dS ;it ISI:ITiII'gC Laguults. stud fits • cinsted Sulids Manitailt lagullus, scliling ba9ius and Mils %vllcic - - llcst brecding IS apparCltt to 1111111inin IIID cl usting orsolids to n dcpllr or no more maw G - a inches over more litatl ]U% orsurracc. Isxccsslvc VCgclalive • Decaying vegellTllun Nhiiii1ain vegetative control along banks of GIu%VIll lagoons and other impoaudmruls lu prevent uccullliliatioll ordecaying vegetative matter along %valet's ctlgc oll impoundnlcnt's perimeter. Dry Systems Feeders Fcud Spillage W Design, operalc and mainlaitt feed sysicnls bunkers and Irouglls) to minimize IIIc ccumulaliou ordccnyiug waslage. Clean ull spillage on a routine basis {c.g., 7 - I U day interval during summer; I5=30 day interval wring tvill(cr). Feed Storage Accunmladulls ur kcd tesrducS Rf Reduce moisture accumulation willtilt and around humcdinte perinlcicr or recd slarage areas by insuring drainage amly from site and/or providing adcqualc containment covered bin fur brctvcr's grail: and sintiiar high �ttuislurc grain pruducls). M Irlspecl ror and reinovc or break up accumulaled solids in filter strips around recd slurngc as 1lceded. AMIC- November II, 1996, Page I Source Cause BMPs to Control Insects• end Exhibit 19 Site Specific Practices Animal Holding Areas Accumulations of animal wastes 0 Eliminate low areas that trap moisture along and feed wastage fences and other locations where waste accumulates and disturbance by animals is minimal. ❑ Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed). Dry Manure Handling • Accumulations of animal wastes i7 Remove spillage on a routine basis (e.g., 7 - 10 Systems day interval during summer, 15-30 day interval during winter) where manure is loaded for land application or disposal. O Provide for adequate drainage around manure stockpiles. ❑ Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, Notch Carolina State University, Raleigh, NC, 27695-7613. AM1C - November 11, 1996, Page 2 Exhibit 20 EMERGENCY ACTION PLAN PHONE NUMBERS DWQ EMERGENCY MANAGEMENT SYSTEM SWCD ' NRCS This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for 'all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Cali a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: ' a. Immediately stop waste application. b. Create a temporary diversion to contain waste. ' c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D: Leaka-e from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all floes in the house, Flush systems, or solid separators. December 18, 1996 1 1 e. Repair all leaks prior to restarting pumps. E: Leakage from base or sidewali of lagoon. Often this is seepage as opposed to flowing leaks- possible action: a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office, Phone - After hours, emergency number: 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number - c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , local SWCD office phone number and local NRCS office for adviceltechnical assistance phone number - - 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off-site damage. a. Contractors Name: b. Contractors Address: c. Contractors Phone: 2 December 18, 1996 Iend Exhibit 20 1 6: Contact the technical specialist who certified the lagoon (NRCS, Consulting Engincer, etc.) a. Name: b. Phone: 1 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 1 1 1 3 December 18, 1996 1 1 1 1 1 1 1 H 1 1 1 1 OPERATION MANUAL Exhibit 21 REEL RAIN IRRIGATION Irrigation Nozzle Data Used At Riverside And Little River Farms. MODELS F150T 3 P1150T 249 TrajocloryTepor Bora Nozzle P.S.I. Il.:.l. V GPM DIA. M...lo 0.. GPM DIA. W-1 0.. GPM DIA. rg"IM 10., GPM DIA. Mein. 11., GPM DIA. soul. 17.. GPM Of& Mouio W. GPM A. as +aa :a1• 13o fro' lu a1o' 336 1sa' 7u 370• 701 1u• 2/0 360' ao 110 x16' N7 7i{' 132 70/' 221 37/• 776 fU' 310 t/I' 1a{ 140' 19 120 370' 146 700' 1{7 770' 146 746' 214 310• aa/ {o0• 440 $/4• so 121 300' 111 350' 210 3361 760 3{{• 311 1►6• 700 310' 441 411' a0 531 7031 17/ 320' 111 i41' 1l1 71{' 336 p0' 40/ 110' aT1 R/' 100 147 710' It/ 370' 337 76{' 270 17{• 1.0 198 471 420' 100 440' 110 111 770' I{/ 740' 247 311' 101 336• $l0 410' 411 410' ati 459- 120 1 Sir 310' 104 7/0' 1 241 371' 120 3fa• gas 420' 400 440' 949 460• nar.t Tl'• i1"M, 14"lr.r, 21'•M, 10"nw. 31'•M.114 a.. 37 --ft. MODELS F150R & P1 SUR 24* Trajectory Ring Nozzle P,6.1, 011np GP16 DIA. rlinq ,R• GPM DIA. Nlnq ' 1,36' GPM DIA. 1.1R+n3' GPM DIA. Ring 1.73' GPM DIA. IOn� i.34' GPM DIA. Illnt• 1.41 GPM DIA, so 100 313 Sao 731• tai S//' 20{ 300' 2/a 320' 70D p1• 310 1/0' 10 1,0 1 N' tU 160• ,63 7031 371 111' 373 313• 130 t10' aa{ JI{' It 120 270• 133 209' lar 353' 741 330' 311 a{0• 1{/ 333• 411 lla' 10 133 710' I., 100' 210 330' 740 140• /la 760' 3aa 7301 441 la/• a0 131 310• ITS 110• 333 333' 271 340• 314 aro• 40/ 110• 471 Sol, 100 143 300• 1t{ 130• 336 040' 130 110• 313 310' 477 400• 103 11p 110 leo 110' 1J1 370' 24► 310' 306 070' 370 360' 441 410• 633 431' 120 it? 311' 204 336• ;t1 110' 320 360' a/1 40o' 466 470• 640 431• µT1.. 21'•M. 26"llir. 21'YN, 77"f M, 1 14111W. WWI 11 AMADAS INDUSTRIES Irrigation Traveler Travel Speed -Data. 49- REEL RAIN IRRIGATION RATE Hours Acres Irngaled pas Hour equ+re Travel Travel Lane Spacing, F6 V.Ior Mile Speed FIJMIn. 165 200 240 210 300 330 560 400 Travel 0 4 009 0.10 0.13 0,15 0.16 0.18 0.20 0.22 55 05 0 11 0.14 0.16 0.19 0.21 0.23 0.25 0.26 44 1 0.22 0,27 0.33 0.37 0.41 0.45 0.49 055 22 2 045 0.54 0 tib 0 i5 0.62 U.9u 0.99 1.10 11 4 0.90 1,10 1.32 t49 1.65 1.81 1.98 2.20 5.5 6 136 1.0 198 2 23 249 2:12 N3.30 3.? 8 1,91 2,20 2.64 2.97 3.30 363 3.96 4.40 2.7 10 1 227 2.75 3.30 3.72 4.13 4 54 4.95 5,50 2.2 Acres . Irngaled rn '•� Ml. Travel 50 6.0 73 82 9.1 100 1 10-9 1 12.1 49- io,�'Ayj w 7or; '10'� N ' A' V. All I p 7 4 ItI r -,-,N x I - -. r-- " - � Q i. i J • LaeO 16 bi g. Thick walf"H'.6'se; :Heap' y' D u 1, Reeill?.:- -90 Feet 0 Nelson; -Bi uns', g,;.G .... .. ipe-�&C Z 4�.'--Turnta IL 4�.'--Turnta The difference is- - Reel Rain Quality- Reel Rain Dependability In recent years, more and more farmers have turned to the labor saving and portable Hard Hose traveler irrigation systems. The complete line of Reel Rain travelers are leading the pack. Because they are stronger, more dependable and packed with standard features, Reel Rain is unquestionably the best value in irrigation equipment available today. It offers simplicity and de- pendability for the profit minded farmer. Without question, the most exciting part of the Reel Rain Traveler system is its massive steel frame. Time and time again, the first comment heard is, "It looks like it's built to do the job." That sure makes the Reel Rain Engineers proud because strength was number one on their list from the very beginning. Strength that will continue to serve you for many seasons to come. Starting with a rugged depend- able design, Reel Rain travelers include as standard, many fea- tures which are optional with competition. Reel Rain offers the farmer as standard features everything he needs for normal field operation. And what a list of features Reel Rain has for you. Rugged Frame Mentioned before but worth going over again. Thick wall tub- ing measuring 6 x 6 inches and on the 3000 series 6 x 8 inches are used for the main frame. Solid wall drum construction, heavy duty aircraft bearings, 8 of them, are used to move the turntable, and substantial inner drum sup- ports all designed to give years of dependable service. Thick Wall Hose Check before you buy. Reel Rain polyethelene hose is manu- factured for rough field use. Its wall thickness is greater than the competition and will in the long run more than make up the differ- ence in price. Reel Rain uses only the best quality hose available. Reel Speed Compensator This is a must for maintaining accurate crop moisture. The reel speed compensator automati- cally changes the speed of the reel as the hose is retrieved, in order to insure the same applica- tion from the beginning to the end of each run. Variable Turbine The Axial Flow Turbine allows the reel speed to be set for a wide range of retrieve rates with mink mum pressure loss in the turbine. Pressure loss is minimized be- cause of a special impeller design developed for Reel Rain Travel- ers. There are three different sizes of this special impeller avail- able for low, medium and high flow rates. To insure dependabil- ity, Reel Rain Travelers use only the highest quality Berkeley water turbines. Turntable Most Reel Rain Traveler sys- tems are equipped with turntables as a standard feature. For support of the turntable, special aircraft roller bearings are used to insure continued performance under the heaviest loads. There are 8 bear- ings used to support each turn- table. Each bearing is rated at 11,000 pounds, a total of 88,000 lbs. of support capability. The reason you need a turntable is to reduce labor, you can irrigate an area twice the length of the hose without moving the unit. Larger Plumbing Reel Rain Travelers use larger diameter plumbing with longer radius elbows than competition to reduce friction loss for more effi- cient operation. Also, in keeping with Reel Rain quality standards, all plumbing is water tested under pressure at the final quality con- trol station. P.T.O. Rewind Another Reel Rain standard, which competition offers as a costly option. This auxiliary re- wind is a must for any turbine driven reel system. If unexpected rains were to start or your pump goes down, the P.T.O. rewind would be the only way to retrieve the hose. Other Standard Features in- clude: Mechanical Hose Guide Dependable friction Chain Drive Automatic Hose Retrieve Stop Quick Couple Hose Disconnects Select the Gun and Cart that fits your operation. All Reel Rain Carts are heavy duty construction and adjustable to fit your special row crops. M-10 — The standard cart with a clearance of 42". M-20 — This is a high clearance cart of 62". M-30 — This is the deluxe high clearance cart: It has 62" of ground clearance plus a self draining reservoir which adds stabilizing weight to the cart while in op- eration, but drains when the water is cut off. Gasoline, Diesel or Turbine Drive Turbine — Berkeley water turbine. Gasoline — Honda 5 Hp. Alumi- num block with cast iron sleeve, sealed electronic ignition and manual start with compression release Ask About The Specially Priced And Specially Equipped 10 -Series, 1400 Series, And New Model 2370 Coverage shown is for the eel Rain Model 3450 - A pical set up would be -150 psi t the unit with 90 psi at the gun. sing 330 ft. lane spacings ould provide 1 inch per acre covering 1.18 acres per hour or I0.9 acres per run with a retrieve me of 8 hours 9 minutes. By swiveling the unit, 21.8 acres Could be irrigated before moving e system. For faster coverage, the odel 3500 puts out up to 1000 Wpm and is capable of providing 1 inch per acre at a rate of 28.5 �cres in 13.5 hours. Set up time for all Reel Rain systems is approximately 20 minutes. 'Hobbs -Adams Engineering's 20 plus years of leadership In manufacturing and design for agriculture stands behind each Reel Rain 'unit. Reel Rain Hard Hose Travelers carry the Industries only Three Year Limited Warranty. 'eel Rain manufactured by Hobbs -Adams Engineering Company. L y •ai lit ,'''S: w. r5_�1�� �,, � ra rM ��{��+,.i�`'e, �+y i�}�i "4 ,1. 1100 Holland Road 1701 Slappey Bbd. Hobbs -Adams Engineering Co, whose policy is one of continuous Improvement, reserves uffolk, VA 23434 USA Albany, GA 31706 the right to change specifications, design or prices without incurring obligation. V-539.0231 Telex 494 - 6083 912-439-2217 RR 001 - ogee PRINTED IN U.S..k Models - Specifications -Accessories Typical. Operating Characteristics for. Maximum Flow r "No', Time for one -.`.Model Hose Length Nose I. D. Typical of Acres Flow Rate pull; applying Nelson Gun Number (Feet) (Inches} Lane Spacing Covered In {GPM) 1" of Water and Pressure (Feet) one pull Hrs. 3500 970 5.0 360 9.18 980 4.2 P200/90 PSI 3450 1300 4.5 330 10.83 610 7.2 P200/90, PSI 3400 1500 4.0 300 11.14 445 11.4 P-150/80 PSI 24501 860 4.5 330 7.5 740 4.0 P200/90 PSI 2450Ul450L 1050 4.5 330 8.9 670 5.3 P200/90 PSI '� "'2400U1400L 1250 4.1 300 9.42 470, 9.1 P200/90 PSI 2370 1200 3.6 270 8.10 360 10.2 P150/80 PSI x'1375 625 3.75 330 5.72 545 4.7 P200/90 PSI 1375 XL 940 3.7 300 7.49 500 6.8 P150/80 PSI 1300 1000 3.1 240 6.03 '260 10.6 P150/80 PSI 1300L 1125 3.1 240 6.72 245 12.4 P150/80 PSI 1030 965 3.1 240 .5.95 260 " 9.3 P150/80 PSI 1030S 850 3.1 240 5.2 285 8.3 P150/80 PSI 1027S 850 2.75 220 4.73 235 9.1 P 100170 PSI 'For Standard Turbine Driven Systems - Optional Turbines and Engine Drives will result in different Flow Rates. 10 Series 1000 Series 1375 XL Series 1400 Series 2000 Series 3000 Series ,-''. Lenglh 13'-9" 1 T -o" i T-0" 22'-2". „ 18'-4" . 22'-6". •, Wldthl, 8'-0" T -T' T,10"',. 9'-11" g`:7-.,. 9'-6" •.., 12'; 6" -s,r�� 12'-6" - y-°' ' Hobbs -Adams Engineering Co. offers comptete irrigation systems. All'aecessorles Including pipe, pumps,, power units, • _` ea,_ fittings, coo lera; etc. are available from your Reel Rain Dealer at competltive prices. 'Hobbs -Adams Engineering's 20 plus years of leadership In manufacturing and design for agriculture stands behind each Reel Rain 'unit. Reel Rain Hard Hose Travelers carry the Industries only Three Year Limited Warranty. 'eel Rain manufactured by Hobbs -Adams Engineering Company. L y •ai lit ,'''S: w. r5_�1�� �,, � ra rM ��{��+,.i�`'e, �+y i�}�i "4 ,1. 1100 Holland Road 1701 Slappey Bbd. Hobbs -Adams Engineering Co, whose policy is one of continuous Improvement, reserves uffolk, VA 23434 USA Albany, GA 31706 the right to change specifications, design or prices without incurring obligation. V-539.0231 Telex 494 - 6083 912-439-2217 RR 001 - ogee PRINTED IN U.S..k 1 Exhibit 23 1 PIPE FOR IRRIGATION *Extension Specialist(Irrigation), Biological and Agricultural Engineering, North Carolina State University **Rawls Pump and Supply Company, Cary, North Carolina Ronald F. Sneed* R. -E. Marshburn** ' There are two categories of irrigation pipe: metallic and non- metallic. Metallic pipe consists of aluminum alloys and black iron, galvanized steel and coated steel pipe. The non-metallic materials are plastic and cement asbestos. Aluminum irrigation pipe or tubing is available in the form of extruded (alloy 6063) and roll formed seam welded (bare alclad alloys ' 3004 and 5050) tubing. These materials are lightweight, with high strength and have been used for irrigation piping for more than 30 years. !Maximum recommended working pressure is approximately 150 psi and is one-third to one-half the burst pressure. ?Minimum standards for aluminum irrigation tubing are covered in American Society of Agricultural Engineers standard ASAE S263.1. Bare aluminum tubing is damaged by extremely corrosive waters, therefore, alclad tubing was developed. However, for most naturally occurring water, bare aluminum tubing has adequate corrosive resistance. tFor portable aluminum and solid -set aluminum irrigation systems, standard wall thickness aluminum tubing is used. For side roll wheel move systems, heavy wall thickness aluminum tubing is used. This heavy 1 wall tubing must be capable of withstanding the torque placed on the tubing as it serves as the axle for the wheels. Standard wall tubing is available in nominal 20, 30, and 40 -foot lengths and in diameters from 2 to 10 inches. Much of the standard wall tubing is available as heavy end to give additional protection against denting. Most of the heavy wall tubing is available only in 40 -foot lengths. A small amount of polyethylene plastic wrapped and vinyl coated aluminum tubing has been ' installed underground, but the higher cost and problems with connectors has limited this practice. Connectors or couplings for aluminum tubing include both aluminum and steel fittings. Female couplers are bolted, welded, pressed,onto or pressed into the tubing. Types of fenale couplers include latch, bell, ringlock, and lug. All couplers utilize a rubber ring or gasket that expands against the tubing when the system is pressurized. The bell type coupler also uses a steel spring that fits adjacent to the e rubber gasket. The male couplers are bolted or welded onto the tubing. *Extension Specialist(Irrigation), Biological and Agricultural Engineering, North Carolina State University **Rawls Pump and Supply Company, Cary, North Carolina 1 Two types of steel pipe: schedule wall thickness and thin wall seam welded can be used for irrigation. However, except for well casings, very little steel pipe is used for irrigation. The schedule wall thickness pipe is used for well casings and some permanent main and lateral lines. ' When portable pipe sprinkler systems were first introduced, thin wall seam welded pipe was used for portable systems, but aluminum tubing has eliminated this usage. ' Plastic pipe include a large and varied group of materials of high molecular weight. In the finished state, the pipe is a solid; however, at some point in the manufacturing process, the material is fluid and can be formed into the desired shape by heat or pressure or both. Plastics are either thermoplastic or thermosetting. Thermoplastic materials can be softened by heating. At normal temperatures thermoplastic pipe has good ' tensile strength, impact strength and excellent ductility, and good temperature resistance. Thermosetting pipe consists mainly of epoxies, polyesters, and pherolics. Some resins are reinforced with glass or ' asbestos fiber to improve the physical properties. Most plastic piping materials are resistant to deterioration by natural waters, dilute chemical solutions that may be encountered in the irrigation industry and most types of wastewater. The major dis- advantages of plastic pipe are expansion and contraction due to temperature changes and low mechanical strength. There are no quick coupling devices for plastic pipe -so it is not readily adapted for portable irrigation systems but is very satisfactory for permanent systems. Polyethylene (PE) plastic pipe is available in a variety of pressure ratings from 0 to 160 psi working pressure. Sizes range from 1/2 -inch to 3 -inch. Depending upon pipe diameter, it is available in lengths from 100 to 400 feet. Both nSf(National Sanitation Foundation) approved pipe for potable water conveyance (drinking water) and non nSf pipe are available. Polyethylene pipe should meet the requirements of CS - 256 -63 and should be labeled with the maximum allowable working pressure. A major disadvantage of PE pipe is the method of connection. All fittings are internal to the pipe and clamps are used to secure the pipe to the fitting. These fittings reduce the effective diameter of the pipe. Only a limited amount*of PE pipe is used for sprinkler irrigation systems. Poly- ethylene pipe and tubing are the primary piping medium for drip and trickle irrigation systems,'especially for lateral lines. Most of the PE pipe for drip systems will be low pressure. Generally it will be high carbon, low density pipe that will be more flexible and less damaged by sunlight than conventional PE plastic pipe. Polyvinyl chloride (PVC) plastic pipe is available in pressure ratings from 50 feet of head (21.6 psi) to 1130 psi depending upon size, type and manufacturer. Diameters range from 1/2 -inch to 12 inches. lengths are either 20 feet or 40 feet. These are basically three types of PVC plastic pipe. to -head, class pipe and schedule pipe. The to -head pipe is thin wall pipe used mainly for surface irrigation systems and drain lines for livestock confinement facilities. Class pipe is available in five pressure ratings: Class 100, Clas 125, Class 160, Class 200 and Class 315. The numbers denote working pressure rating. There are two 2 t schedule pipes: Schedule 40 and Schedule 80. Schedule 40 PVC plastic pipe can be compared to lightweight steel pipe and Schedule 80 can be compared to regular weight steel pipe. Schedule 80 pipe can be threaded. The wall thickness of the Schedule pipe will be fairly constant regard- less of pipe diameter. This means that as it increases in diameter the pressure rating will decrease. The wall thickness of the Class pipe will increase as pipe diameter increases, so that all sizes will have equivalent pressure ratings. Polyvinyl chloride plastic pipe is connected either with solvent weld (glue) fittings or bell and gasket fittings. All fittings are external to the pipe. Solvent weld pipe may be plain end on each end with a separate fitting (coupling, tee, ell) being used, or the female end may be belled to accept the male end of another piece of pipe. The bell and gasket pipe may be plain end on both ends with a separate ' coupler being used that has two rubber gaskets that seal against the pipe under pressure or the female end may be belled and have a rubber gasket that accepts the male end of another piece of pipe. For gasket pipe, concrete thrust blocks are required at the end of a line of pipe and at changes in direction in the line. These thrust blocks prevent the pipe from pulling apart. Gasket pipe must be buried for satisfactory performance. In fact, it is recommended that all PVC plastic pipe be buried, with the depth depending upon pipe diameter and the depth of the frost line. Normal depth is 24 inches for small diameter pipe and 36 to 42 inches for 6 inch or larger diameter. However, t some growers are having satisfactory results with solvent weld PVC pipe on the surface provided it is drained during freezing weather. The most ' common PVC pipe for sprinkler irrigation systems will be PR -200 (PVC 1120, ASTMD-2241-67, SDR 21) PR -160 (PVC 1120, ASTMD-2241-67, SDR 26). and Cement asbestos (CA) pipe is a rigid, heavy pipe which has been used ' by the water distribution and irrigation industries for many years. However, for irrigation usage it has essentially been replaced by PVC 'plastic pipe. The product is a concrete pipe with asbestos fibers added to provide strength. It is chemically resistant to most waters, however ' water containing strong acids may damage the cement and result in pipe failure. Connections for CA pipe are bell and rubber gasket. This pipe requires thrust blocks at the ends of lines and at changes in pipe ' direction. Cement asbestos pipe is available in diameters from 3 to 36 inches and 10 and 13 foot lengthswith shorter lengths being available as required. Pressure ratings vary from 25 to 250 psi. The pipe.should ' meet the requirements of ASTM C 296-63T and subsequent revisions and should be labeled accordingly. There will be only a minimum amount of CA pipe used for irrigation. Most that is used will be 6 inches in diameter or larger and should have a pressure rating of jat least ' 150 psi. Although there are a variety of piping materials for irrigation, ' aluminum tubing and PVC plastic are the two materials most used. Normally aluminum tubing will be used for portable and solid -set systems and PVC plastic pipe will be used for permanent systems that are installed ' below the ground surface. -3- Handling and Installation of PVC Plastic Pipe 1 Temperature has a major effect on PVC plastic pipe. As temperatures approach freezing, the flexibility and impact resistance of PVC plastic pipe is greatly reduced. At low temperatures when joining solvent weld pipe, a longer time is required for the glue to set. Generally solvent weld pipe should not be joined at temperatures below 400F. At high temperatures pipe becomes more flexible and set-up time for the glue is ' greatly reduced. When pipe is stacked, it should not be placed in piles more than ' five feet high. Occasionally out -of -round pipe will result from stacking. In warm weather, once the weight is removed, it will rapidly assume a round shape. In cold weather, several hours may be required for the pipe ' to return to the original shape. Sunlight can have an effect on the pipe, especially in colors other than white. It may warp and exhibit a snaking effect. When left in the ' sunlight for long periods, the color may fade and the pipe will harden at the surface causing a loss of impact strength. Discolored pipe should be handled carefully during installation. If pipe is to be stored out- side for long periods of time, it should be covered with a cover of opaque material, not plastic, and air should -be able to circulate under the cover. Gaskets should be stored away from excessive heat and solvents. Some pipe comes from the manufacturer with the gaskets installed. If the pipe is not to be installed immediately, the gaskets should be removed ' and stored. When installing gasket pipe there are several simple steps to follow ' that will ensure leak -free joints. The gasket or ring groove should be cleaned of foreign materials. The gasket should be properly installed. Ample lubricant should be placed on the male pipe end, the pipe aligned and ' the male end inserted into the female end. Some pressure will be required to force the male end to the correct depth. There will be a reference point to indicate the required penetration depth. If penetration is not deep enough the joint may leak; and if penetration is too deep, there is ' not adequate room for pipe expansion. Once the joint is made, the pipe being installed should be rotated to ensure that the gasket is not pinched. Gasket pipe may be connected in the trench or on the ground beside the ' trench and then lowered into the trench. If the latter is done, check each joint to ensure that penetration is correct. If it is necessary to cut pipe, either a PVC pipe cutter or a niter box with a carpenter's ' fine-toothed handsaw should be used. For gasket pipe, it will be necessary to bevel the pipe, usually at an 30 angle, accomplished with a special rasp or file. For solvent weld pipe, burrs, chips and filings should be removed from the outside and inside of the pipe and it is preferable to ' slightly bevel the outside circumference. Fittings for gasket pipe may be plastic or steel. The trend in ' the industry today is to use epoxy coated steel fittings. These are manufactured by several companies (McDowell, Pierce, Davis, etc.) and can -4- 1 be fabricated in almost any configuration. Some epoxy coated fittings include stacks and hydrants as an integral part of the fitting. ' Occasionally it may be necessary to connect AVC plastic pipe to steel or CA pipe-. This connection can be made with a coupling called a transition or repair coupling. In-line.valves can be supplied with ' connections to gasket pipe. Thrust blocking -is required for gasket pipe. Most thrust blocks will be concrete. Manufacturers recommended thrust blocks at any change in direction greater than 10°. Figure 1 gives an example of different arrangements for thrust blocks. r G Figure 1. Example of different arrangements for thrust blocks. -5- Figure 2. Anchorage blocks for in-line valves. Table 1 is the forces encountered at end plugs. to calculate forces encountered at bends, tees and wyes, multiply the figure in Table 1 by the factors given in Table 2. Table 1. Thrust W at End Plugs inrusL in 105. Tur Lest pressure Pipe Diameter 100 PSI 150 PSI 200 PSI in psi 250 PSI inches 1, 295 440 590 740 2 455 680 910 1140 211 660 990 1320 1650 3 985 1480 1970 2460 4 1320 2720 3630 4540 6 3740 5600 7460 9350 8 6490 9740 13,000 16,200 10 10,650 16,000 21,300 26,600 12 15,150 22,700 30,200 37,800 14 20,600 30,800 41,100 51,400 16 26,600 39,800 53,100 66,400 -6- Table 2. Factors for Calculating Thrust W for Elbows and Tees. Elbows: 900 = 1.41 Tees = 0.70 60° = 1.00 45° = 0.76 300 = - 0.52 22.50 = 0.39 Table 3 gives the safe bearing load for different soil types. Table 3. Safe Bearing Load Soil l b/ft2 Mulch, peat and similar 0 Soft Clay 1000 Sand 2000 Sand and gravel 3000 Sand and gravel cemented with clay 4000 Hard shale 110,000 Thrust block area(ft2) - W -- Thrust (Table 1 & Table 2) FSoil bearing strength (Table 3) In placing concrete thrust blocks, check with the manufacturer of the ' pipe being used to ensure that the correct size thrust blocks are being used. There are a number of machines that can be used to prepare the trench for PVC plastic pipe. Soil types, moisture content, depth of trench required and type and diameter of pipe must be considered. ' Generally chain trenches, wheel trenches, backhoes, or vibrating plows will be used. for trench preparation. The vibrating plow can only be used for solvent weld PVC pipe and generally is limited to the smaller diameter of pipe. Under most conditions the chain -trencher or wheel ' trencher will be faster than the backhoe. Where wide trenches for large pipe are required, the backhoe will be most satisfactory. If soil conditions permit, long stretches of open trench will expedite pipe installation. However, if rain is forecast the pipe should be installed and the trench backfilled. To avoid sharp turns in the line at obstructions, trenches should be curved within limits of curvature of the pipe. -7- 1 Most manufacturers have charts showing the radius and offsets per 20 - foot length of pipe. When laying out pipe, place it as close to the trench or proposed trench as possible. This will eliminate unnecessary handling. Place -the pipe on the side of the trench opposite the soil ' deposit and out of the way of trenchers, backhoes, and other heavy traffic. ' The trench should be kept as narrow as possible. Trenches with four inches of clearance on each side of the pipe will allow proper backfill to be placed around the pipe. When pipe is coupled in the trench, a wider trench will be required than when pipe is coupled on the ' surface. A trench that is too wide may result in excess soil loading on the pipe and possibly pipe -deformation or pipe bending. Trench depth will depend on surface loads, need for freeze protection and earth loads. If the pipe will be used to convey water during freezing weather, the pipe shouldibe at least six inches below the freeze depth. In cultivated land, pipe should be buried to a depth of at least 36 inches to facilitate ' cultural operations. In non -cultivated areas, a depth of 24 inches should be adequate for pipe diameters of four inches or less and for larger diameters the depth should be 30 to 48 inches. Trench bottoms should be smooth and free of stones'or clods larger than one-half inch in diameter. ' loose material should be left for bedding support. Where rocky areas are encountered, a four inch layer of select backfill should be placed in the trench bottom. In backfilling the pipe, the backfill should be ' placed in six inch to 12 inch layers and tamped. Backfill adjacent to the pipe should be free of stones of one-half inch diameter or larger. Tamping should be done carefully so the pipe is not damaged. Coupling, fittings (tees, ells, etc.) and valves should be left uncovered so that ' a pressure test can be run for visual inspection of -leaks. Most of the larger PVC plastic pipe that is installed is gasket ' pipe, most of the smaller pipe will be solvent weld. The solvent weld pipe is easy to couple and install provided a few basic rules are followed. These include using the correct cement and primer, ' joining pipe at the correct temperature, having clean pipe and allowing cement to dry before moving pipe or testing pipe. Details of joining solvent weld pipe are listed below. ' Details of Solvent Weld Piping_ The solvent welding procedure detailed herein applies to PVC and ' CPUC pressure piping systems including molded fittings, belled end pipe and fittings and socket type pump and valve connections. A. Jo i ni na !-tateri al s Needed cutting tool rags (nonsynthetic, i.e., cotton) deburring tool cement and primer applicators applicator can or bucket ' pipe primer pipe solvent cement tool tray ' notched boards MC ■ B. Types of Cement 1. Light duty industrial grade is for use with all Schedule 40 and Class (SDR rated) pipe up to 6 inches in size. 2. Heavy duty industrial grade is for use with all Schedule 80 pipe up to 6 inches in size and may be used for Class (SDR rated) pipe up to 6 inches in size. 3. Extra heavy duty industrial grade is for use with all PUC pipe 6 inch and larger. 4. CPUC solvent cement industrial grade is for use with all sizes of Schedule 40 and -Schedule 80 CPUC piping. 5. Pipe primer is for use with all PVC and CPUC pipe and fittings. C. Pipe Preparation 1. Cuttin . Plastic pipe can be easily cut with a power or ' hand hacksaw, circular or band saw. For best results, use a fine-toothed blade (16-18 teeth per inch). To ensure square -end cuts, a mitre box, hold-down or jig should be used. Pipe or tubing cutters can be used for smaller diameter pipe when the cutting wheel is specifically designed for plastic pipe. 2. Deburring and Beveling,. All burrs, chips, filings, etc., should a removed from both the pipe I.D. and O.D. before joining. Use a knife, debarring tool or a half -round, coarse file to remove all burrs. A slight bevel is preferable around the circumferences of the pipe end to ' minimize the chances of wiping the solvent cement from the I.D. of the fitting as the pipe is socketed. D. Fitting Preparation Prior to solvent weldinn, all fittings and couplings should be removed from their cartons and exposed for at least one hour to the same temperature conditions as the pipe in order to assure that they are thermally balanced before joining. E. Cleaning Using a clean, dry cotton rag, wipe away all loose dirt and moisture from the I.D. and O.D. of the pipe end and the I.D. of the fitting. DO NOT ATTEMPT TO SOLVENT ■ WELD WET SURFACES. F. Priming Pipe primer is used to penetrate and soften the bonding surfaces of PVC and CPVC pipe and fittings. It is a high strength product that penetrates rapidly. It is very effective on the hard -finished, high -gloss products now being produced. Use a dauber or paint brush to apply the primer to the pipe. A rag is not recommended as repeated contact with skin may cause irritation or blistering. Apply primer freely in the socket keeping surface wet and applicator wet and in motion for 5 to 15 seconds. Redip applicator as necessary. Avoid puddling in the' socket. ' Apply again to the fitting socket. The second application is especially recommended for belled end pipe and fittings fabricated from pipe stock for many of them -have especially hard inside ' surfaces. i 1 G. 1 For checking penetration, you should be able to scratch or scrape a few thousandths of the primed surfaces away. Repeated applica- tions to either or both surfaces may be necessary. Weather conditions do affect priming action. In cold weather more time is required for proper penetration. NOTE: The pipe ends can be rested on notched boards to keep them clean and for ease of solvent cement application. Solvent Cement Application Using the proper applicator, (see Table 4 for specific recommendations) proceed as follows: 1. Apply a full even layer of cement on the pipe O.D. for a distance slightly greater than the depth of the socket of the fitting. 2. Coat the fitting with a medium layer, avoiding puddling. On belled end pipe, do not coat beyond the socket depth or allow cement to run beyond the bell. 3. Put a second full even layer on the pipe O.D. Cement layers must be without voids and sufficient to fill any gap in the joints. Table 4. Size Applicator Required Pipe Size 5011 Dauber Roller Recommended (Inches) Size Size Brush Width* Inches Inches Inches 1/4 1/2 3/S 1/2 1/2 3/4 NOT 1/2 3/4 RECO,M- 1/2 14 MENDED 1/2 1', 2)2 1 2i 112- 3 iz 4 2 6NOT 3 3 10 RECOM- 4 or 6 12 MENDED 7 g, 4 or 6 5011 1 t. [i 1 11 *Natural bristle brushes should always be the alternative to daubers or rollers. It is recognized that the recom- mended brush width may not always be readily available. However, the selection should come as close as possible to the recommended width in order to ensure complete coverage with a minimum of brush strokes. H. Joining 1. Immediately upon finishing cement application and before it starts to set, insert the pipe to the full socket depth while rotating the pipe or fitting a 1/4 turn to ensure complete and even distribution of the cement. Hold joint together for a minimum of 10 to 15 seconds to make sure that pipe does not move or back out of the socket. 2. For pipe sizes 6 inch and larger, a joining crew consisting of two men is recommended and the following steps are necessary: a. Rotation of the pipe in the fitting may be obmitted. b. Hold joint together for 1 to 3 minutes depending on pipe size. c. As an aid for joining, in these larger sizes, it is recom- mended that a comealong or pipe joining tool similar to that manufactured by Reed Manufacturing Company be used. I. Excess Cement Immediately after joining and before joint is gently set back onto a level surface, wipe off all excess cement from the circumference of the pipe and fitting. J. Handl ing During the initial setting of the cement, which begins about two minutes after application, (on small sizes) be careful not to move or disturb the joint. Table 5. PVC and CPVC Joint movement Times *These temperatures above are drying temperatures and should not be confused with atmospheric, joining temperature recommendations and limitations. -11- Hot Mild Col We ther* Weather We$theE Nominal 90 -150OF 500-90 F 10 -50 F Pipe Sizes Surface Surface Surface Temperature Temperature Temperature h"-lq" 12 min. 20 min. 30 min. 11,"-2'2" 30 min.. 45 min. 1 hr. 3"-4" 45 min. 1 hr. 1 hr. & 30 Min. 6"-8" 1 hr. 1 hr. & 30 min. 2 hrs. & 30 min. 10"-12" 2 hrs. 1 3 hrs. 5 hrs. *These temperatures above are drying temperatures and should not be confused with atmospheric, joining temperature recommendations and limitations. -11- K. Pressure Testing Air or compressed gas is not recommended as a media for pressure testing of plastic piping systems. 1. Initial Joint Testin . Initial joint testing of PVC and CPVC pipe cou —possibly be accomplished to 10% of its hydrostatic pressure rating after drying times (listed in Table 6). Table 6. PVC and CPVC Joint.Drying Times at 10% Pressure *These temperatures shown are drying temperatures and should not be confused with atmospheric, joining tem- perature recommendations and limitations. 2. Hig_h Pressure Testing. The PUC and CPVC pipe could possibly be pressure tested up to 100% of its hydrostatic pressure rating after the drying times given in Table 7. Table 7. PVC and CPVC Joint Drying Times for 1001% -Pressure Hot Mild Cold Weather* !feather* We8the&* Nominal 900-1500F 50 -90 F 10 -50 F Pipe Size Surface Surface Surface Temperature Temperature Temperature 2"-I4" 1 hr. 1 hr. & 15 min. 1 hr. & 45 min. 12"-2 �" 1 hr. & 30 min. 1 hr. & 45 min. 3 hrs. 3"-4"2 hrs. &45 min. 3 hrs.& 30 min. 6 hrs. 6"-8" 3 hrs. & 30 min. 4 hrs. 12 hrs. 10"-12" 6 hrs. 8 hrs. 32 hrs. *These temperatures shown are drying temperatures and should not be confused with atmospheric, joining tem- perature recommendations and limitations. 2. Hig_h Pressure Testing. The PUC and CPVC pipe could possibly be pressure tested up to 100% of its hydrostatic pressure rating after the drying times given in Table 7. Table 7. PVC and CPVC Joint Drying Times for 1001% -Pressure ' * These temperatures shown are drying temperatures and should not be confused with atmospheric joining tem- perature recommendations and limitations. L. Do's and Don'ts Do 1. Use the proper applicator (see Table 4 for specific recommendations) 1 -12- 1 Hot Mi I d Cold Weather* We$theE* Weather* Nominal 90 -150 F 50 -90 F 10 -50 F Pipe Size Surface Surface Surface Temperature Temperature Temperature 2"-I4" 4 hrs. 5 hrs. 7 hrs. 1--'i"-2'2' 6 hrs. 8 hrs. 10 hrs. 3"-4" 8 hrs. 18 hrs. 24 hrs. 6"-8" 12 hrs. 24 hrs. 48 hrs. 10"-12" 18 hrs. 36 hrs. 72 hrs. ' * These temperatures shown are drying temperatures and should not be confused with atmospheric joining tem- perature recommendations and limitations. L. Do's and Don'ts Do 1. Use the proper applicator (see Table 4 for specific recommendations) 1 -12- 1 1 2. Use proper type of solvent cement for the job. ' 3. Follow the instructions completely. Don't ' 1. Attempt to solvent weld under the following conditions: a. if it is raining ' b. if atmospheric -temperature is below 40OF c. if under direct exposVre to sun at atmospheric temperatures above 90 F d. discard empty cans of'solvent, primer or rags in trench or near piping. Concentrated fumes or dripping cement or primer, can cause pipe failure. M. Hot Water Cementin 1. Since cement contains a solvent certain precautions or steps shpuld be taken when the atmospheric temperature is above 90"F to avoid excessive evaporation of the solvent from the cement just prior to joining. Such evaporation will cause the cement to prematurely set before joining, thus, ' adversely affecting the joint integrity. Use one or a combination of the below to reduce the chances of this condition occuring. a. Shade or shelter the joints surfaces from direct ' exposure to the sun's rays for at least one hour prior to joining and during the joining process. b. Make cement joints during early morning hours. c. Apply cement quickly. On 5 inch and larger pipe, it is recommended that two men apply cement to the pipe surface while the third applies it to the fitting socket. d. Join pipe to fitting as quickly as possible after applying cement. N. Cold Weather Cer,enting 1. Because the solvents in the cement will got evaporate as 1 readily when the temperature is below 40 F, the pipe joints will not set up as rapidly in cold weather. If solvent cementing must be done when the temperature is below 400F, ' the following suggestions are offered: a. Store pipe, fittings, cement and primer in a heated area. b. Pre -fab as much of the system as possible in a heated work area. c. Joints that must be made outside should be protected with a portable shelter and heated with indirect heat ' to raise temperatures above 40 F prior to joinino The shelter and heat should remain in place for at least two hours after joint assembly. ' d. Pipe and fittings must dry prior to joining and the joints should be kept dry until the cement has had sufficient time to set. CAUTION: DO HOT ATTE14PT TO -13- 1 SPEED THE SETTING OR DRYING OF THE CEMENT BY APPLYING DIRECT HEAT TO THE SOLVENT WELDED JOINT. Forced rapid drying by heating will"cause the cement solvents to boil off, forming porosity, bubbles and blisters in the cement film. ' 0. Handling of Primer and Cement ' Note: Observe the "use prior to" date. Cement has a limited shelf life. Do not permit solvent cement can to stand open. Do not use cement that has dried to the point where it becomes lumpy and stringy. Throw it away. Do not attempt to thin out ' sluggish cement with thinner or primer. The solvents in the primer and cement are highly flammable, like a fast drying lacquer, and should not be used near an open flame. Use ' them in a well ventilated area and avoid prolonged breathing of the fumes. Prolonged contact with the skin could cause a minor irritation. ' P. Estimated Solvent Cement Requirements Cement requirements given in Table 3 should only be considered as a guideline for usage and could vary according to a wide variety of installation conditions. Further, these estimates should in no way be used to restrict the liberal cement application instructions recommended for the pipe. Table 6. Estimate of Number of Joints That Can Be Made Per Volume of Cement* Pipe Sizes Pint I Quart Gallons 2" 130 260 1,040 3/4" 80 160 640 1" 70 140 560 13,61 50 100 400 1Y" 35 70 280 2" 20 40 160 2 I" 17 34 136 3" 15 30 .120 4" 10 20 80 6" N/R 8 24 8" N/R 3 12 10" N/R N/R 10 12" NIR N/R 6 ' *Each joint represents one socket in a fitting. ' Pipe for irrigation, especially underground irrigation, has changed rapidly in the past few years. Pipe that is availalbe today is high quality, long-lasting material. When properly utilized, aluminum ' 16 tubing should last 25 years and PVC plastic pipe installed under- ground has a life of 40 years or more. -14- POWER UNIT ft -ATC %Mi UP 1111 V1r1 9 -- 1 (.,L r✓VV VI 117V ASSEMBLY TELESCOPING ASSEMBLY vi lUD STARTER �11 10'- 201- PRESSURE RELIEF VALVE t PUMP DISCH 811 PVC PIPE 1 1 1 1 1 End Exhibit 23. AIR RELIEF VALVE ' Water & Energy Exhibit 24 Efficiency in Irrigation . Irrigation Scheduling to Improve ' Water- and Energy -Use Efficiencies 1 Much of the irrigation in the U.S. is practiced in and regions where little or no rainfall oc- curs during the growing season. Underarid conditions, irriga- tion water can be applied at fairly routine intervals and in routine amounts. However, North Carolina is located in a humid region where irrigation must be planned in conjunction with prevailing rainfall conditions. In humid regions such as ours, applying routine amounts of irrigation water at regular intervals will almost always result in o verirriga tion and the needless waste of water and energy. You can make most efjicieru use of water, and energy by ap- plying the right amount of water to cropland at the right time. Irrigation scheduling is the use of water management strategies to prevent overapplication of water while minimizing yield loss due to water shortage or drought stress. Many different crops are irrigated in North Carolina. These crops are grown under a wide range of soil con- ditions and production practices. Therefore, irrigation scheduling is an extremely important management practice for irrigators in North Carolina. Importance of Irrigation Scheduling Some irrigation water is stored in the soil to be removed by crops and some is lost by evaporation, runoff, or seepage. The amount of water lost through these processes is affected by irrigation system design and irrigation management. Prudent scheduling min- imizes runoff and percolation losses, which in turn usually maximizes ir- rigation efficiency by reducing energy and water use. (Of course, in situa- tions where not enough water was being applied, proper irrigation scheduling will increase energy and water use.) You can save energy by no longer pumping water that was pre- viously being wasted. When water supplies and irrigation equipment are adequate, irrigators tend to overir- rigate, believing that applying more water will increase crop yields. In- stead, overirrigation can reduce yields because the excess soil moisture often results in plant disease, nutrient leach- ing, and reduced pesticide effective- ncss. In addition, water and energy are wasted. The quantity of water pumped can often be reduced without reducing yield. Studies have shown that irriga- tion scheduling using water balance methods (to be discussed later) can save 15 to 35 percent of the water nor- mally pumped without reducing yield. Maximum yield usually docs not equate to maximum profit. The op- timum economic yield is less than the maximum potential yield. irrigation scheduling tips presented in popular farm magazines too often aim at achieving maximum yield with too lit- tle emphasis on water and energy use efficiencies. An optimum irrigation schedule maximizes profit and op- timizes water and energy use. Irrigation scheduling requires knowledge of: • the soil • the soil -water status • the crops • the status of crop stress • the potential yield reduction if the crop remains in a stressed condition. In this publication, it is assumed that the reader understands these basic relationships. Their importance to ir- rigation scheduling is briefly sum- marized below. The terms that are normally used in irrigation scheduling are summarized in the box on the back cover. For more information on these subjects refer to Extension Publi- cation AG -452-1, Soil Water and Cooperative Extension Service • North Carolina State University Crop Characteristics Important to Ir- rigation Scheduling. Relating Soil -Water to Plant Stress The amount of water that should be applied with each irrigation depends primarily on the soil and the amount of water it can retain for plant use, referred to as plant -available water (PA M. The amount of water removed from the soil by the plant since the last irrigation or rainfall is referred to as the depletion volume. Irrigation should begin when the crop comes under water stress severe enough to reduce crop yield or quality. The level of stress that will cause a reduction in crop yield or quality depends on the kind of crop and its stage of development; the level varies during the growing season as the crop matures. For example, corn will tolerate more stress without caus- ing a yield reduction when the stress occurs during the vegetative stage as opposed to the pollination stage. Thus, determining when to irrigate is a scheduling decision that should take Fa into account the crop's sensitivity to stress. Recently, scheduling techniques have been developed that are based on the moisture status or stress condition of the crop. For example, to predict crop stress by infrared thermometry, the temperature of the crop's leaves is related to transpiration rate. Remote sensing of crop stress using infi•ared satellite imagery is another method being evaluated. Although these methods hold promise for the future, most of the work on them has been conducted in and regions. Guidelines have not been developed for humid regions such as North Carolina. In humid regions, the most reli- able method currently available for es- timating when to irrigate is based on allovvable depletion of PAW. The basic assumption is that crop yield or quality will not be reduced if crop water use is less than the allowable depletion level. In Notch Carolina, 50 percent depletion of PAW is recom- mended for most soils (Figure 1). However, allowable depletion may range from 40 percent or less in some coarse, sandy soils to as high as 60 to .ALLOWABLE # � Ylr`•�: w •4'JYi+ 70 percent in some clayey soils. Drought -sensitive crops (such as vegetable crops) tolerate less deple- tion than drought -tolerant crops (like soybeans or cotton). Influence of Rainfall In humid regions, the irrigation fre- quency and the amount of water to apply are strongly influenced by seasonal rainfall. Efficiently and effec- tively supplementing rainfall is one of the greatest challenges to irrigation scheduling in North Carolina. During periods when no rainfall occurs, 1 inch of irrigation water may be re- quired every three to four days. During a season when rainfall occurs frequently, irrigation may be needed only once or twice a month. In most years, the need for and frequency of ir- rigation falls between these extremes. Figure 2 illustrates the annual variation in rainfall at the Raleigh- Durham airport during the corn - growing season for the 30 -year period from 1956 to 1985. Notice that the average rainfall during the growing season was nearly equal to the cumula- tive consumptive use for a corn crop. Flgure 1. The relationship between water distribution in the soli and the concept of Irrigation scheduling when 50 percent of the PAW has bean depleted 50 PERCENT FIELD CAPACITY DEPLETED WILTING POINT 5o Percent AIR Allowable Depletion AIA >• AIR WATER s: VOLUME Volume Remaining ' WATEFr •Start of Irrl atlon g WATER Added by Irrigation SOLIDS SOLID SOLIDS Flgure 1. The relationship between water distribution in the soli and the concept of Irrigation scheduling when 50 percent of the PAW has bean depleted 1 1 1 u 1 1 On the average, then, enough rain- water was received to satisfy crop needs, suggesting that irrigation was unnecessary. But in some years more than enough rainfall was received, whereas in other years rainfall was not adequate and irrigation was needed. These data illustrate that the timing of rains is more important to irrigation decisions than the total amount of rain- fall. Corn planted between April 10 and 15 consumes the most water and is most susceptible to water deficits from June 5 to July 5. During that 30 - day period, corn requires about 0.25 inches of water per day, or a total of 7.5 inches. Figure 3 shows that in only three years between 1956 and 1985 was rainfall adequate to satisfy the water needs of corn throughout this critical growth stage. The average 30 - day rainfall was approximately 4 in- ches, indicating that the average amount of irrigation water required was 3.5 inches during the 30 -day period. But routinely applying that average amount would have been suitable in only 10 out of the 30 years. In 10 of the years, applying 3.5 inches 30 CORN CONSUMPTIVE 27 WATER USE TO BLACK LAYER FORMATION m 24-- 21 -- 18-_ ------- - - - - - --- ---- ----- - - - J 15 Q 12 LA_ 9 z 30 YEAR AVERAGE 6__ RAINFALL DURING 3 GROWING SEASON 4 1955 1960 1965 1970 1975 1980 1985 YEAR Figure 2. Rdrttdl during the growing season (April 10 to August 31) at ttte Rdelgh- Durham drport from 1956 to 1985. Consumptive use Is the totd amount of water extracted by a com crop during ft growing season. 12 11 CONSUMPTIVE USE h 10 1IJUNE 5 TO JULY 5 c8 .......... .y",..... ........ av 7 J 6 AVERAGE -1 5 2 1 0 1955 1960 1965 1970 1975 1980 1985 YEAR Figure 3. Yearly rdnfdl lfuctuatton at the Raleigh-Dcutlam drport dwIng the 30 - day cftal MoWure period for com (June 5 - July 5) from 1956 to 1985. Con- aul V%on Is 1t1e amount of wafer a corn crop would extract hom the aril during the crffioal 30 -day period If sdl-water h not limiting. would have been inadequate, and in the 10 remaining years it would have been excessive. The annual irrigation requirements ranged from none to 7 inches. Most irrigation systems have the capacity to satisfy crop needs in the driest year or at least in 9 out of every 10 years. In this example, the amount of irrigation water needed to satisfy crop demand during the critical growth phase in 9 out of 10 years was 6.5 inches, or more than 1.5 inches per weep. Yet if this amount were ap- plied every week, overirrigation would result 90 percent of the time. This example clearly shows that the weekly, monthly, and annual variability in rainfall must be taken into account when making irrigation decisions. Irrigation Scheduling Irrigation scheduling is the process of answering two basic questions: Do I need to irrigate? How much water should I apply? Dehmining When to InigWe There are three ways to decide when to irrigate: • measure soil -water • estimate soil -water using an accounting approach (the check- book method) • measure crop stress Measuring Soil -Water. There are many different methods or devices for measuring soil water. These in- clude the feel method, gravitational method, tensiotneters, electrical resis- tance blocks, neutron probe, Phene cell, and time domain reflectometer. These methods differ in reliability, cost, and labor intensity. For more in- formation on the operation, reliability, and cost of these methods, refer to Ex- tension Publication A0452-2, Measuring Soil-Waterfor Irrigation Scheduling: Monitoring Methods and Devices. Tensiometers and electrical resis- tance blocks are the most cost- efficient and reliable devices for measuring soil -water for the irrigation of North Carolina soils. Tensiometers 3 are best suited for sandy, sandy loam, and loamy soil textures, while electri- cal resistance blocks work best in silty or clayey soils. You should be aware that the calibration curves and recom- mendations supplied by the manufac- turer for these devices were developed for general conditions and are not ade- quate for specific soil conditions and fields. For best results, all soil -water measuring devices should be calibrated for the major soils in each field being irrigated. Calibration pro- cedures for soil -water measuring devices are outlined in Extension Pub- lication AG452-3, Calibrating Soil - Water Measuring Devices. Checkbook Method. The check- book method is an accounting ap- proach for estimating how much soil -water remains in the effective root zone based on water inputs and outputs (like a daily balance on a bank account based on deposits and withdrawals). Irrigation is scheduled when the soil -water content in the ef- fective root zone is near the allowable depletion volume. Some of the simpler checkbook methods keep track of rainfall, evapotranspiration, and irrigation amounts. More sophisti- cated methods require periodic meas- urements of the soil -water status and moisture -use rates of the crop. Some methods may even require inputs of daily temperature, wind speed, and solar radiation amounts. Checkbook methods require detailed daily record keeping, which can become time consuming for the more complex methods. One of the ad- vantages of the checkbook approach is that it can be programmed on a com- puter. Computer programs have been developed to handle the accounting and provide timely and sometimes precise scheduling recommendations. Some of the more advanced programs can predict the effect of an irrigation or irrigation delay at a given growth stage on crop yield and maturity date. Computer programs can be very reli- able tools for scheduling irrigation; however, it is very important to remember that the computer recom- mendations are only as good as the data you supply. 4 Regardless of the method used to estimate or measure soil -water, there will be occasions when the soil will have reached the "tum on" level of dryness, yet your judgment suggests that irrigation should be delayed. For example, if the crop has not reached the most critical stage and the water supply is in danger of being exhausted before the end of the irrigation season, then irrigation should be delayed. This delay may cause some reduction in yield or quality, but the reduction would be greater if the water supply became depleted before the crop reaches a more critical stage of growth. If a high probability of rain- fall has been predicted during the next one or two days, it may be ad- vantageous to wait and see before starting to irrigate. This decision must also take into account the capacity of the irrigation systen-L If the system is already being used to full capacity and water sup- plies are sufficient, then irrigate on schedule. If predicted rainfall does not occur, it is impossible to get back on schedule when the irrigation equip- ment is already being used to full capacity. A wait-and-see approach is practical only when the irrigation sys- tem is not being used at full capacity. Determining How Much to imgate Enough irrigation water should be ap- plied to replace the depleted PAW within the root zone and to allow for irrigation inefficiencies. Root depth and root distribution are important be- cause they determine the depth of the soil reservoir from which the plant can extract available water, About 70 percent of the root mass is found in the upper half of the maximum root depth. Under adequate moisture condi- tions, water uptake by the crop is about the same as its root distribution. Thus, about 70 percent of the water used by a crop is obtained from the upper half of the root zone. This zone is referred to as the effective root depth. This depth should be used to compute the volume of PAW. Irriga- tion amounts should be computed to replace only the depleted PAW within the effective root zone. The depleted volume is referred to as the net amount of water to be replaced. Additional water must be ap- plied to account for irrigation inef- Monitor Soil Moisture Does soil Monitoring Indicate It's Time To Irrigate YES NO DELAY Will Crop Yield or IRRIGATION IRRIGATE Guailty Be Seriously Reduced If Irrigation Is Delayed Ak YES NO Will Water supply NO Be Adequate For Remainder of Growing season Is This the YES NO Most Critical Crop Stage to Irrigate NO Is Rainfall predicted YES Within 1 or 2 Days YES Flgure 4. Dally dedslon proem required to schedule Itrlgallon effectively. 1 11 1 1 1 1 1 ficiencies so that the desired (net) amount reaches the root zone. Inef- ficiencies might include leakage at couplings, surface runoff, or percola- tion below the effective root depth. Irrigation efficiency is typically 70 to 80 percent of the total water applied. Thus, if the net irrigation amount re- quired to replace the depletion volume is 1 inch and the irrigation efficiency is 75 percent, the total amount of ir- rigation water needed to apply 1 inch of net water is approximately 1.3 in- ches (the net amount, 1 inch, divided by the irrigation efficiency of 0.75). This amount (1.3 inches) is referred to as the gross water application. For a discussion on strategies to maximize irrigation efficiency, refer to Exten- sion Publication AG452-5, Irrigation Management Strategies to Improve Water and Energy Efficiencies. Thcre may be occasions when only part of the depletion volume should be replaced by irrigation. For example, if irrigation replaces all the depletion volume, there is little or no PAW storage remaining within the ef- fective root zone should a rainfall occur soon after the irrigation. In this situation, most of an ensuing rainfall amount could be lost through runoff or percolation. Applying only part of the scheduled amount of irrigation water in anticipation of rainfall will result in more efficient use of water and energy, although this approach may require more frequent irrigation. The above discussion has shown that determining when and how much to irrigate is a complex decision- making process. Critical elements of this process are summarized in Figure 4. Every irrigator must evaluate these critical elements daily to utilize water and energy efficiently and effectively. The following examples demonstrate two irrigation scheduling procedures recommended for North Carolina, Irrigation Scheduling: Examples Calibrating soil -water measuring equipment and measuring soil -water are the first steps in developing an ef- fective irrigation schedule. The infor- mation obtained allows you to deter- mine when the soil -water content has reached the normal irrigation range. The calibration data are used to deter- mine the readings of the soil -water measuring device at the allowable depletion volume, usually 50 percent depletion of PAW. Using a ten- siometer for irrigation scheduling is demonstrated in the following ex- ample. A similar procedure is fol- lowed if electrical resistance blocks or one of the other soil -water measuring devices is used. Irrigation Scheduling Using Tensiometers A calibration curve showing soil - water tension (tensiometer reading) versus water content for a sandy soil is plotted in Figure 5. From this graph, field capacity is estimated to occur where the steeper portion of the curve begins to flatten out, at about 10 cen- tibars (cb). Field capacity occurs in a sandy soil about one day after a soak- ing oaking rain. The water content at 10 cb is 0.20 in/in (0.20 inTn means each inch of soil depth contains 0.20 inches of h 0.3 r FIELD CAPACITY v c `-' 0,2�50% DEPLETION OF PAW Z WILTING POINT z--------------- 0 �........................... wSTART IRRIGATION 0 0 10 20 30 40 50 60 70 00 TENSION (centibars) Figure & Calibration curve of wafer content versus tensiometer reading (tension). Field capacity Is normally Interpreted to be the point at which the rate of decrease of water content versus tension flattens out, In this case, about 40 cb. Table 4. Determining When and How Much to Irrigate Calculating When to Irrigate Calculating How Much to Irrigate plant-ovallable water PAW e field capacity- wilting point 0.20 In./In.- 0.08 in./In. 0.12In. /In. 50 percent depletion of PAW - 0.42 In. /in. x 0.50 0.06 in./in. Water content at 50 percent depletion water content (field capacity) minus allowable depletion 0.20 In. /in. - 0.06 In, /in. 0.44In. /in. Tension when water content is 0.14 inAn. read from plot (Fig. 5) at 0.14 In./in. -30cb Net Irrigation amount (knee-high st depletion volume times effective root depth 0.06 In. /in, x 8 in. 0.48 in./irrigation Gross water application R net amount divided by Irrigation. efficiency 0.48 In. /0.75 = 0.64 In. /irrigation Net Irrigation amount (tasseling stage) = 0.06In. /in. x 12 in. n 0.72 in, /irrigation Gross water application 0.721n,/ 0.75 0.96 in./Irrigation 5 water). The PAW of this soil as calcu- lated in Table I is 0.12 intn.; there- fore, the allowable depiction (one-half of PAW) is 0.06 in/in. The water con- tent of the soil when irrigation should begin is 0.14 in./in. The correspond- ing tension at this water content is 30 cb. Therefore, irrigation water should be applied to this soil when the ten- siometer reading reaches 30 cb. At the time of irrigation, the effec- tive root depth must be known in order to determine the total amount of irrigation water to apply and to install tensiometers or electrical resistance blocks at the appropriate depth. As dis- cussed earlier, the effective root depth represents the depth of soil from which the plant extracts most of its water. The effective root depth in- creases during the growing season as the crop develops. It begins at zero at planting and increases to its maximum depth by the time the crop reaches its reproductive stage of growth, which occurs about midseason for most crops. In North Carolina, soil condi- tions usually limit the maximum effec- tive root depth to about 12 inches. When irrigation is scheduled during early growth stages before maximum root development, assume that the rate of root elongation increases linearly from planting time up to the maximum effective depth of 12 inches at midseason. For example, corn reaches its maximum effective root depth of 12 inches at the tasseling growth stage, 60 to 65 days after plant- ing. Before tasseling, the rate of effec- tive root growth is about 0.2 inches per day (12 inches/60 days). Thus, at the knee-high growth stage, 40 days after planting, the effective root depth is about 8 inches (0.2 inch/day x 40 days) The amount of water to be added at each irrigation is determined by ' Table 2. Example of Irrigation Scheduling Using a Simple Checkbook Approach' PAW In soil at start Consumptive' Net PAW In soil end Date of day use for day Rall>ldla inigalion of day Comments (Inches) r/. of PAVV) (inches) (Inches) (inches) (Inches) (%of PAVV) 5-31 1.00 1.44 100 Soaking racn, FC assumed 6-1 1.44 100 0.14 4.30 90 ' 2 1.30 90 0.15 1.15 80 3 1.15 80 0.46 0.99 69 4 0.99 69 0,17 0.68 47 1 5 0.82 57 0.18 0.04 0.68 47 Time to irrigate 6 0.68 47 0.19 0.04 0.72 1.25 87 7 1.25 87 0.20 0.15 1,20 83 8 1.20 83 0.21 0.01 1.00 69 ' 9 1.00 69 0.22 0.88 61 10 0.88 61 0.22 0.66 46 Time to Irrigate 41 0.66 46 0.23 0.72 1,15 80 12 1.15 80 0.23 0.20 1.12 78 ' 13 1.12 78 0.23 0.89 62 14 0.89 62 0.24 0.65 45 Time to Irrigate 15 0.65 45 0.24 0.08 0.72 1.21 84 ' 16 1.21 84 0.24 0.19 1.16 81 17 4.16 81 0.24 0.92 64 18 0.92 64 0.25 4,26 4.44 100 0.49 In, rocn above FC 19 1.44 100 0.25 0.31 1.44 100 0.06 in. rain above FC ' 20 1.44 100 0.25 1.19 83 21 4.119 83 0.25 0.94 65 22 0,94 65 a26 0.68 47 Time to Irrigate 23 0.68 47 0.26 0.72 1.14 79 ' 24 4.14 79 0.26 0.88 61 25 0.88 61 0.26 0.62 43 Time to Irrigate 26 0.62 43 0.25 0.72 1.08 75 ' 27 1.08 75 0.25 0.83 58 (Critical stage, corn sicking) 28 0.83 58 0.25 0.72 1.30 90 Irrigate sooner than 50% 29 1.30 90 0.25 0.21 4.26 88 30 1.26 88 0.24 0.38 1.40 97 ' 'Sandy loam soil of calibration example. Effocllve root zone assumed to be 12 Inches, Total PAW=0.12 x 12 In. =1.44 In. Irrigate at 50%of PAW. Irriga- tion amount based on 5096 depletion of 1.44 Inches, which Is a net amount of 0.72 Inches. Values shown do not Include Irrigation Ineflldency. . zCoruumptive use for Rainfall from Ralelgh-Durham corn from Figure 7. Planting assumed to be AprII 15, so lune 1 corresponds airport, 4985. to 45 days after planling. M 1 1 1 1 n multiplying the allowable depletion by the effective root depth. For ex- ample, if irrigation is scheduled when corn has coached the knee-high stage and the effective root depth is 8 in- ches, the irrigation amount is then 0.48 inches, as shown in Table 2. This represents the net (desired) irrigation amount. Assuming an irrigation ef- ficiency of 75 percent, the gross water application amount is 0.64 inches. Once corn reaches the tasseling stage, the effective root depth has increased to 12 inches. The net irrigation amount at this stage is 0.72 inches and the gross water application is 096 in- ches. Frequently, irrigation systems in North Carolina have been sized to apply approximately 1 inch of water every three to four days, which is a general rule of thumb to satisfy ex- pected peak -use demands. This amount would be appropriate in the above example when corn has reached the tasseling stage. But notice that this amount of water is 50 percent more than should be applied at the knee- high stage. Few irrigators adjust their application amount during the grow- ing season, which often results in over - irrigation early in the season. Apply- ing the design system capacity of I inch at the knee-high stage in the above example would result in apply- ing 0.24 inches per irrigation that would percolate below the effective root zone. Thus, the irrigation efficien- cy would be reduced from 75 percent to about 50 percent. This wastes water and energy. Locating Soil- Wader Measuring Devices In general, soil -water should be measured at the center of the effective root zone. If the effective root depth is 12 inches, the soil -water measuring device should be installed at a depth of about 6 inches. When an irrigated field contains more than one soil type, at least one device should be installed within each major soil type in the field. The above calculations should also be made for each different soil. When stationary sprinklers are used (such as solid -set or permanent irriga- tion systems), the system should be managed such that an irrigation zone encompasses only soils with similar soil -water properties. In this manner, irrigation amounts can be adjusted ac- cording to the soil -water retention properties within a particular zone. To check the computed irrigation amount, a second soil -water measur- ing device can be used at the bottom of the root zone to indicate when ir- rigation should stop. The two soil - water measuring devices are used as an on-off switch, as shown in Figure 6, One device (the shallow one) is in- stalled in the center of the effective root zone and indicates when irriga- tion should start. The second device, installed at the bottom of the root zone, indicates when irrigation should stop. As soon as the root zone is rewetted to field capacity, water begins to percolate below the effec- tive root zone. The percolation is indi- cated by a decrease in soil -water tension of the lower tensiometer. As soon as the tension reading on the deep tensiometer starts to decrease, ir- rigation should be stopped. Scheduling irrigation is more dif- ficult for mechanical -move type irriga- tion systems (center pivots or hard hose travelers) because the irrigator must anticipate the time required for the system to move across the field. In this situation, irrigation must be 7 started sooner, typically after 30 to 40 percent depletion of PAW so that the last section irrigated will not be drier than 60 to 70 percent depleted. The situation is further complicated by rainfall events occurring during this period. The PAW content may be uniform following a rainfall, but depending on the time required for the system to make a complete cycle, PAW may vary across the field by 50 percent following irrigation. Shallow tensiometers can still be used to determine when to irrigate, but irrigation must be started sooner so that the last portion to be irrigated does not become too dry. Deeper ten- siometers should be located near the midpoint of the travel cycle. They should be monitored as the system passes to determine whether the proper amount of water is being ap- plied. If no change in the tensiometer reading is observed as the system pas- ses, too little water is being applied and the travel speed should be reduced. Likewise, if the tensiomcter reading decreases before the system is 90 percent past the tensiometer, too much water is being applied and the travel speed should be increased. With mechanical -move systems, soil - water measurements arc used in con- junction with the checkbook approach to schedule irrigation properly and ac- count for the additional soil -water depletion that will occur while the sys- tem travels across the field. Irrigation Scheduling Using the Checkbook Approach The checkbook approach to irrigation scheduling involves a daily account- ing of water withdrawals and addi- tions to the effective root zone. The additions include rainfall and irriga- tion amounts and the withdrawals in- clude crop water use, runoff, and percolation. Rainfall and irrigation can be measured with rain gauges installed above the crop canopy in the irrigated field. Plant withdrawals can be es- timated from crop soil -water use curves or by measuring pan evapora- tion. Moisture use curves such as those shown in Figure 7 indicate the D amount of water (consumptive use) that a crop would remove from the soil if the atmospheric evaporative demand was high; that is, on a clear, warm day if the amount of water stored in the effective root zone is suf- ficicnt. When these conditions are not present, actual consumptive use will be less than the consumptive use values shown in Figure 7. For ex- ample, on a cool, rainy, or very over- cast day, consumptive use may be near zero. Consumptive use rates should be adjusted to reflect prevail- ing weather conditions. Daily pan evaporation measure- ments reflect the effects of prevailing weather conditions. Pan evaporation is approximately equal to potential evapotranspiration (PET). Evapotranspiration is the process by which water is lost from the soil sur- face by evaporation and by the transpiration process of plants grow- ing on the soil. Potential evapo- transpiration (PET) is the maximum amount of water that could be lost through this process under a given set of atmospheric conditions, assuming that the crop covers the entire soil sur- face and that the amount of water present in the soil does not limit the process. However, when pan evapora- tion is used to estimate PET, a crop coefficient is required to adjust the pan evaporation value to actual evapotranspiration (AEI'). AET is the actual amount of water removed from the soil and can be limited by the crop or by the water content of the soil. Actual evapotranspiration equals PET (pan evaporation) for an actively growing crop that completely shades the soil surface (full crop canopy) and is growing in a soil near field capacity. But a young seedling does not transpire at the same rate as a crop with full canopy. In fact, during much of the growing season, AET is less than PET because the crop canopy is small or the crop is approaching senes- cence and not transpiring at its peak rate. The crop coefficient corrects for the difference between AET (as limited by the crop) and PET (a func- tion of atmospheric conditions). Crop coefficients for many plants have been developed. An example crop -coefficient curve for corn is shown in Figure 8. AET can also be limited when the soil becomes too dry to supply water to plant roots so that the plant can transpire at PET. The plant undergoes temporary wilting when this occurs. The checkbook ap- proach includes no corrective meant= to account for soil limita- tions. It is assumed that the sail does not limit water supply to the crop as long as PAW is not depleted below 50 percent. The National Weather Service records pan evaporation at several weather stations across the state. This information can be obtained from the local Extension Service office through the CAROLINE network. Pan evaporation can also be measured on site with a fairly large pan, such as a washtub. The pan should be covered with some type of screen or netting (with openings approximately I inch wide) to keep birds and animals from drinking the water. The most common source of error using the checkbook approach occurs in estimating water losses due to runoff and percolation losses; that is, estimating the effective rainfall or irrigation that remains in the effective root zone. These errors accumulate as the season progresses. For best results, it is necessary to measure soil -water several times during the growing season (preferably every two to three weeks) to make pe- riodic corrections of the checkbook balance of soil -water. To use the checkbook method, you must begin computations when the soil is at a known water content. Field capacity is the usual starting point and should be assumed to occur soon after a rainfall or irrigation of an amount large enough to wet the effec- tive root zone. For marry of the loamy soil textures found in North Carolina (root zone textures consisting of loamy sand, sandy loam, loam, or sandy clay loam), field capacity can be assumed to occur one day after rainfall or irrigation. A simple checkbook approach for scheduling irrigation is shown in Table 2. Irrigation amounts are com- puted as shown in Table 2. Notice that many of the adjustments discussed above, which are needed to correct for potential errors, have been omitted. The checkbook method becomes time consuming and tedious but more reli- able when these corrections are in- 6luded. When data needed to make corrections are available, the use of a computer program is recommended. Technical Assistance Is Available While simple in concept, irriga- tion scheduling is rather complex in practice. As costs of energy and water continue to increase, irrigation scheduling will become increasingly important. By making more efficient use of both energy and water, irriga- tion scheduling can save you money. Your county Cooperative Extension TASSELING SILKING w 0.3 m U C w 0.2 KNEE HIGH EARLY DENT V) D: BLACK LAYER Q 0-1 MtERGENCE r J a 0 20 40 60 80 100 120 140 DAYS AFTER PLANTING Figure 7. Dally water use by corm as Influenced by stage of developrnent. Irrlga- Hon scheduling decisions should be adjusted to reflect changes In water con- sumption by the crop during Lha growing season TASSELING SILKING 1.1 1 Z 0.9 w 0.8 EARLY DENT 0.7 LL- 0.6 KNEE HIGH BLACK LAYER 00.5-- U � 0.3 EMERGENCE U 0.2 0.1 a 0 20 40 60 s0 100 120 140 DAYS AFTER PLANTING Flgure 8. Crop ooet[Ldent curve for corn for adjusting pan evaporation to actual evapotranspiration of the crop. For most crops growing In sills with noNlmlNng loll molshire, the coeffialent will be 1 during the peak molsture-use period, In- dltxtting that AET W equcd to evaImallon from a mend pass A evapordlon pan. Service and Soil Conservation Service can help with irrigation decisions. Their staff members know how to apply irrigation scheduling techni- ques. Irrigation consulting and scheduling services are also available in some areas. z 1 End Exhibit 24 ' Soil, Water, and Plant Terms Used in Irrigation Scheduling Term Definition ' Field Capacity (FC) The soll-water content after the force of gravity has drained or removed all the water It can, usually 1 to 3 days after rainfall, ' Pemxtnerlt Wing Point (PWP) The soil -water content at which healthy plants can no longer extract water from the soil at a rate fast enough to recover from wilting, permanent willing point is considered the lower limit of plant- avallable water. ' Plant -Available Water (PAW) The amount of water held In the sod that is available to plants; the difference be- tween field capacity and the permanent wilting point. Depletion Volume The amount of plant-ovallable water removed from the soil by plants and evaporation from the soil surface. ' Allowable Depletion VolumB The amount of plant-avallable water that can be removed from the soil wlihout seriously affecting plant growth and development. Effective Root Depth The upper podlon of the root zone where plants get most of their water. Effective ' root depth Is estimated as one-half the maximum rooting depth. 1 1 North Carolinaowision ' COOPERATIVE �� w' ~�• r�—r r�r r-rrr EXTENSION SERVICE 9W NC Departmental Economic Prepared by 1V'PVWI and Community Development R. O. Evans, Extension Agricultural Engineering Specialist R. E. Sneed, Extension Agricultural Engineering Specialist D. K. Cassel, Professor of Sol! Science ' This publication was pro duce dby rhe North Carolina Cooperative Extension Service with support provided by the En orgy Division, North Carolina Department of Economic and Community Development, from petroleum violation escrow funds. The opinions, findings, conclusions, or recommendations expressed heroin are those of the authors and do not necessarily reflect the views of the Energy Division, North Carolina ' Department of Economic and Community Development. Published by ' THE NORTH CAROLINA COOPERATIVE EXTENSION SERVICE North Carolina State University at Raleigh, North Carolina Agricultural and Technical State University at Greensboro, and the U.S. Department of Agriculture, cooperating. State University Station, Raleigh, N.C., R.C. Wells, Director. Distributed in furtherance of the Acts of Congress of May 8 and June 30, 1914. The North Carolina Cooperative Extension Service is an equal opportunity/af flrmative action employer. Its programs, activities, and employment practices are ' available to all people regardless of race, color, religion, sex, age, national origin, handicap, or political affiliation. 6/91 — 21M — TAH — 210308 AG -452-4 2,000 copies of this public document were printed at a cost of $1.007.00, or $.50 per copy. 1 Exhibit 25 Systems Operations Guide System Start -Up 1. Attach traveler to hydrant and open hydrant valve fully. 2. Pull out traveler hose slowly. (make sure to observe buffer areas) 3. Move engine to lagoon and then prime pump. 4. Matte sure ground entry gate valve is open fully. 5. Start engine and leave engine at idle speed until all air is purged from the system lines. 6. Raise engine speed until proper pump pressure is met. 7. Start traveler engine and allow engine to warm. 8. Engage traveler drive and set travel speed to designed speed. 9. Make sure the gun is set on the designed arc (270) and that no buffer areas are being violated. System Shut Down 1. The traveler is designed to shut down automatically when the gun cart reaches the traveler. 2. After the traveler stops, lower the engine speed to idle. 3. Shut down the engine. 4. Shut the hydrant valve completely and move the traveler to the next hydrant Location. 5. Repeat system start-up. 6. If at the last hydrant location, move pump and traveler: to storage area. Winterization 1. Open all drains in the system. (pipeline, pump, traveler, etc.) ' 2. After all water has drained from the system lines close the pipeline drain valves. 1 End Exhibit 25 Systems Operations Guide Page 2 Winterization Cont. 3. Open ground entry Bate valve and pour in a small amount of anti --freeze. This will help to prevent the valve from freezing. 4. Leave the ground entry gate valve slightly open. Maintenance 1. Follow all maintenance manuals supplied with the sysL-em. 2. Replace any worn or damaged parts as soon as possible. (gaskets, hoses,etc.) 3. Coa, the inside of the impeller housing with lubricant to help prevent corrosion. 4. Grease hydrant stems at least annually. General 1. Be sure to follow the waste plan as it is designed. 2. Observe all buffer zone areas. 3. Make sure all equipment is in good working condition before pumping. 4. Always start the engine slow and stop the engine slow. if the system is brought up to full speed before all of the air is out of the lines, or is stopped without slowing to idle speed, severe damage may result. 20 SERIES PRESSURE SWICHGAGE`' INSTRUMENTS DESCRIPTION The 20 Series SWICHGAGE" is an accurate pressure -indicating gauge. having an integral limit contact for switching at critical pressures. The limit contact is visible and oasily adjusted to specific control points. Tho Instrument can be used to activate alarms and/or 10 shul-down equ;pment. Tho gauge pointer acts as a pressuro indicator and as the pole or the switch, completing a circuit when it touches the limit contact. The pointer of the standard 20-P grounds through the case, and the limit contact is wired to power, via a Murphy magnetic switch. APPLICATIONS Engine lubrication pressure, water pump pressure, filler differential pressuro, turbo-chargcr'pressurelvacuum. Any engine or oquipment function that has a pressure that is critical to operational efficiency. SWICHGAGE" instruments are specifically recommended for shutdown on oil field, irrigation and industrial engines, or as alarm Systems on construction equipment, mobile equipment, and marine engines. The 20 series includes water column pressvro instruments and differential pressuro instruments for condition indicators of filter systema or crankcaso prossures: see this bulletin and bullelins VWC-7560 and V-8207. For applications that roquiro Alarm Before Shutdown, or a threo wire SPOT snap switch to make or broak circuits, there aro ASS and fro models: see this bulletin. STANDARD SPECIFICATIONS: (See also OPTIONS LIST) Dint: 2 In. (51 mm), while on black, psi & kPa. Case: 2-V32 in. (52 mm). steel wlzinc and lridite: Exhibit 26 0.0206B Revised 09.93 catalog Sectlon 05 Mrs 20-P SWICHGAGEO ZW • Combination Indicating Gauge and Limit Switch L • Fits Standard 2 in. (51 mm) V Diameter Panel Openings Im Z • Critical Pressure Limit Switch mo is Visible and Adjustable • Switch can Activate Alarms and/or Shut -down Equipment v} 20•P SWICHGAGEO (0.100 psVO-688 kPa) Standard 20-P SWICHGAGE• features Include: Mounting Hole: 2-1116 in. (52 mm). Stainless Steel Mounting Panel Thickness: 114 in. (6 mm) maximum. Bezel Mounting Clamp; included. Sleet Case Bezel: Stainless steel. Ouse Scale Zinc 8 lridite Gauge Connection: 11B-27 NPTM. 2" (51mm) Plated Sensing Element: Diaphragm of beryllium copper. Dial Gauge Accuracy: :t2% in the Operating Range (mid 12 of scale) 13% in first and last 114 of scale. Over Pressure: Twice state pressuro on 0-7 psi (45 kPa) thru 0-200 psi (1.20 MPa) models; 0.300 psi model maximum 500 p6i (3.45 MPa). SWICHGAGEO Contacts: SPST; pointer and limit contact: N.C. when the low limit is met. Impact Nigh wbon Gold Plated �. polycarbonate N.O. when pointer operates above limit. P p Sell -Cleaning Glass Contact Area: pointer is nickel silver; limit contact is silver; Contacts current carrying areas are gold flashed. Hex Socket Limit Contact Contacts have patented self-cleanin motion to ensure electrical p g Adjustment continuity, Contact Rating: Pilot Duty Only: 2 A @ 30 VACIDC, Limit Contact Adjust: by 1116 in. Allon wrench thru 100% of scala. Wire Conneetlons: wire lead, Shipping Weight: a oz. (0.23 kg). BASIC MODELS: 20 Series of Pressure Instruments MODEL DESCRIPTION Othor Models Avaltable 20-P SWICHGAGE", standard for series 20•1"t 20-P wiln Illumination slots 20 -OP SWICHGAGE•. Oifterential Pressure 20-P7 20-P with front, semi automalic lockout 20 -PV SWICHGAGEO. Combination prossurelvacuum 20 -P -FS 20-P with screw terminal electric connection 20 -PW SWICHGAGE•. Pump Pressure 20 -P -HL Both high and low front contacts 20 -EO SWICHGAGE•, SPOT snap Switch 20-EOI 20 -EO with Illumination slots 20 -P -ST SWICHGAGE•, with built-in LEO for alarm 20 -P -ASS 20-P with snap switch before low limit point How to Order; see reverse side 1 1 1 1 20 SERIES PRESSURE i,'^^i +•fR�. SWICHGAG>Ea DIMENSIONS ifmml ZOO W Om~T How TO ORDER: • Select tho 20 series pressure modol that suits your needs by determining; (a) typo of SWICHGAGE" (standard or snap switch), (b) standard low contact model or an HL model (High. Low). (c) standard alien wrench adjust or knob adjust (K), (d) 20-P w/Alarm Before Shut -down (ABS), (e) oil sealed, (f} OPERATING RANGE (center 1/4 of dial scale), (g) limit set points. Add the Dial Scale you neod to the basic modal choson. It your Operating Range is 30 psi to 65 psi. then the Diel Scale to use Is 0-100 psi. EXAMPLE: you need a 20-P with high and low limits, your Operating Range will be 100 to 200 psi (mid 114 of scale): order a 20P -HL -300. CONTACT & SNAP SWITCH TRIP POINT CHART Pressure Standard ASS modelstt EO modelstt Range models Contact Switch SPOT Switch & Contact Low - Alarm Low 0.7 1 — -- -- 0-15 3 3 & 3 0.30 7 5 8 s 0.50 10 B 11 a Q-75 15 10 13 10 0-100 20 15 18 15 0-150 30 20 23 20 0.200 50 50 53 50 0-300 70 75 78 75 0400 ISO Specify 150 tChart Is in psi, and settings are manufacturer recommended. Standard SWICHGAGE° can be adjusted in the field, ttABS and EO snap switch settings should not be adjusted In the !told. Switches are set at standard, unless specified when ordering. 2•ISiP�m, pnavir�.—.� End Exhibit 26 (57 mmJ The Pressuro Ranges listed here are for 20 series pressure SWICHGAGE• son Contact and Snap Switch Trip Point Chart for factory standard settings. DUAL PRESSURE SCALES psi kPa/MPa C. RED 0-7 psi --___ COM. 0.45 kPa WHITE 0-15 psi N. O. BLACK 0-100 kPa 0-30 psi 0.200 kPa 0-50 psi 0-300 kPa 0-75 psi 0-500 kPa 0-100 psi" 0-600 kPa" 0.150 psi 0-1.00 MPa 0.200 psi 0-1.20 MPa 0-300 psi 0-2.00 MPa 0-400 psi 0.2.50 MPa "Standard pial Scale SEMI-AUTOMATIC LOCKOUT SETTINGS The 20-P7 instruments lockout at preset factory levels, see the chart below. Recommended Minimum Running Factory Factory Oil Pressure Scalo Contact Lockout for Reliable Rangy Setting Setting Lockout PSI PSI PSI Release 0.15 3 '4 7 ; a •�.; 0.30 4 7 13 0.50. 10 12 `.22 0.75 10 15 32 0-100. 20 22 0-150 20 30 60 0-200 ' 40 •50 .94 0-300 50 75 135 0-400 100 ISO Standard Wiring Diagrams: 20 Series Pressure SWICHGAGE•, These diagrams show the pointer in the at rest position. Standard Models LOW Al D HL Models ABS Models LOW HIGH LO' RED 13LACK ay=e slandar4 Switch Raltng: PiV Duly. 2 A A 30 VAC/DC rosfspve. Section OS EO Models Snap Switch Rating: 3 A 0 30 VDC Inuvaive 4 A © 125 VAC indK ivQ N. C. REDN, C. RED COM. --___ COM. WHITE WHITE N. 0. BLACK N. O. BLACK Snap Switch Rating: 3 A 0 30 VDC Inuvaive 4 A © 125 VAC indK ivQ