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470001_CORRESPONDENCE_20171231
NORTH CAROLINA Department of Environmental Qual Wearer- Resources L'-',NVWONMEN'I At, QUALITY Swine Relief LLC Hog's Breath Farm P. O. Box 535 Elizabethtown, NC 28337 Dear Swine Relief LLC: RECEIVED DEQIDWR AUG 10 2016 WORDS FAYETTEVILLE REGIONAL OFFICE August 8, 2016 PAT MCCRORY c oVen;m DONALD R. VAN DER VAART Secretary S. JAY ZIMMERMAN Subject: Certificate of Coverage No. AWS470001 Hog's Breath Farm Swine Waste Collection, Treatment, Storage and Application System Hoke County ril'eclor In accordance with your Notification of Change of Ownership received August 3, 2016, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Swine Relief LLC, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for Hog's Breath Farm, located in Hoke County, with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: 8800 Boar/Stud: Wean to Feeder: Farrow to Wean: Gilts: Farrow to Finish: Farrow to Feeder: Other: If this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. This COC shall be effective from the date of issuance until September 30, 2019, and shall hereby void Certificate of Coverage Number AWS470001 dated October 1, 2016. Pursuant to this COC, you are authorized and required to operate the system in conformity with the -conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please read this COC and the enclosed State General Permit carefully. Please pgy careful attention to the record keeping and monitoring conditions in this permit. Record keeping forms are unchanged with this General Permit. Please continue to use the same record keeping forms. If your Waste Utilization Plan (WUP) has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate you will need to have a new WUP developed, State of North Carolina I Environmental Quality I Water Resources 1636 Mail service Center I Raleigh, North Carolina 27699-1636 919SO 6464 - -The issuance of this COC does not excuse the Permittee from the obligation to comply with all -applicable laws, rules, standards, and ordinances (local, state, and' federal); nor does issuance of a COC to operate under this permit convey any property rights-iii'eiih6r'real=ofpersonal'pfoperty: Per NRCS standards a 1.00-foot separation shalf be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised- that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the Animal Feeding Operations Program for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. In accordance with Condition. II.22 of the General Permit, waste application shall cease within four (4) hours of the time that the National Weather Service issues a Hurricane Warning, Tropical Storm Warning,, or a Flood Watch associated with a tropical system for the county in which the facility is located. You may find detailed watch/warning information for your county by calling the Raleigh, NC National Weather Service office at (919) 515-8209, or by visiting their website at: http://v wvi.weather. ovg_/rah/ This facility is located in a county covered by our Fayetteville Regional Office, The Regional Office staff may be reached at 910-433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Program staff at (919) 807-6464. . Sincerely, JL Lor Jay Zimmerman, P.G. Director, Division of Water Resources Enclosure (General Permit AWG100000) cc: (Certificate -of -Coverage only for all ccs) -- - `Ft_ ayetteville Regional Office, Water qiiality Regional Operations Section Hoke County Health Department Hoke County Soil and Water Conservation District WQROS Central Files (Perin No. AWS470001) Smithfield Hog Production Murphy -Brown LLc April 4, 2013 NCDENR, DWQ Fayetteville Regional Office Aquifer Protection Section 225 Green Street Suite 714 / Systel Bldg. Fayetteville, NC 28301-5043 Subject: Revised Nutrient Utilization Plan and Irrigation System Design Parameters for Hog's Breath, Inc. (Farm 5077); Facil' No. 47-1 Hoke County DENR-FRO APR - 0 $ 206 ()VVQ, PO Drawer 856 2822 Hwy. 24 West Warsaw, NC 28398 Tel: 910-293-3434 Fax: 910-293-3138 Enclosed please find the revised Nutrient Utilization Plan and Irrigation System Design Parameters for the above -mentioned facility. The revision was made to show a recalculation of the wetted acres due to a new GPS map of the facility. All other parameters remained the same. Please place in the appropriate file. If you have any questions or need additional information regarding this matter, please do not hesitate to call me at (910) 293-3434 ext. 5363. Sincerely, Kevin Weston, CID Environmental Compliance Cc: Murphy -Brown, LLC Files Hoke SWCD Murphy -Brown, LLC Grower(s): Farm Name: Farm 4/4/2013 NUTRIENT UTILIZATION PLAN Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish Storage Structure: Storage Period: Application Method: 2822 Hwy 24 West P.0. Box 856 Warsaw, NC 28398 Murphy -Brown, LLC 5077 (Hog's Breath, Inc.); Fac. No.: 47-1 Hoke 8800 Anaerobic >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 11 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft9, tons, etc.): capacity Type Waste Produced per Animal Total Farrow to Wean 3212 galtyr gatyr Farrow to Feeder 4015 galtyr galtyr Farrow to Finish 10585 gal/yr galtyr Wean to Feeder 223 galtyr gatyr 8800 Feeder to Finish 986 0.a r 8,676,800 all r Total 8,676,800 gpVyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs).- Capacity Type Nitrogen Produced R2r Animal Total Farrow to Wean 5.4 Ibstyr Ibs/yr Farrow to Feeder 6.5 lbstyr Ibs/yr Farrow to Finish 26 ibs/yr Ibs/yr Wean to Feeder 0.48 lbslyr Ibs/yr 8800 Feeder to Finish 2.3 Ib r 20,240 lbs/yr Total 20,240 lb Applying the above amount of waste is a big jab. You should plan time and have appropriate equipment to apply the waste In a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize In the normal growing season. Total Irrigated Acreage: 83.86 Total N Required list Year: 27254.5 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 27,254.50 Total Nitrogen Produced by Farm: 20,240.00 Nitrogen Balance for Crops: (7,014.50) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 11 Reception Area Specifications ! F ®�������-®�� -• • � 11 11 ��r®{gym 0 N I- r.7 Isom 11 M� OEM � ------------ ------- 3(a) 0111 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine Inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially fate in the season (€.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fail. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 Ibs N I bushel B Grazed Bermudagrass 37.50 lbs N / ton C Hybrid Bermudagrass 50 Ibs N / ton D Corn - Grain 1.25 Ibs N / bushel E Corn - Silage 12 Ibs N / ton F Cotton 0.12 Ibs N I Ibs lint G Grazed Fescue 37.50 Ibs N / ton H Fescue Hay 50 Ibs N / ton I Oats 1.3 Ibs N / bushel J Rye 2.4 Ibs N / bushel K Grazed Overseed 50 Ibs N / acre L Overseed Hay 50 Ibs N / acre M Grain Sorghum 2.5 Ibs N / cwt N Wheat 2.4 Ibs N / bushel O Soybean 4.0 Ibs N / bushel P Pine Trees 40 Ibs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 11 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN r/animal Farm Tota r Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 8800 Feeder to Finish 0.36 3168 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3168 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 15840 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 52 acreas of land. If you apply the sludge to com at a rate of 125 pounds per acre, you will need 126.72 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, waterdroplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the applicatlon amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of11 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Sall Appilcation Rate Application Amount Tract Hydrant Type Crop inlhr Inches 52 1 Candor C 0.4 1 52 2 Candor C 0.4 1 52 3 Candor C 0.4 1 52 4 Candor C 0.4 1 52 5 Candor C 0.4 1 52 6 Candor C 0.4 1 52 7 Candor C 0.4 1 52 7A Candor C 0.4 1 52 8 Candor C 0.4 1 52 9 Candor C 0.4 1 52 10 Candor C 0.4 1 52 11 Candor C 0.4 1 52 12 Candor C 0.4 1 52 13 Candor C 0.4 1 52 14 Candor C 0.4 1 52 Sub1-4 Candor C 0.4 1 52 Sub5-8 Candor C 0.4 1 52 Sub9-14 Candor C 0.4 1 6 of 11 Additional Comments: This plan revision to show the recalculation of the wetted acres based on a new GPS map of the fields. This plan shows the overseed hay at the high rate, therefore applications must be made as follows: half of total PAN or 50 Ibs during Sept 15-Oct and remaining half of PAN or 50 Ibs during Feb -Mar and the overseed hay must be removed from the field by first week of April. Subfields are those areas of the fields that are not covered by conventional irrigation systems but are covered by use of an aerway. 7of11 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Owner: Manager: Owner/Manager Agreement: 5077 (Hop's Breath, Inc.); Fac. No.: 47-1 Murphy=Brown, LLC I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: Date Name of Manager (if different from owner): Signature: Date Name of Technical Specialist: M. Kevin Weston Affillation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: Signature: �, Y/xa/3 8 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to property apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the 9 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: 12 The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 10 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) . 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. Hogs Breath Farm, Inc. Fam No.: 47-1 Soma 1 0s40o• Total Field 5-8 a 26.83 Ac. Wetted a 17.84 Ac. Sub 5-8 - 8.99 Ac. Well w/100' offset 7A 7 8 3 Specifications: Traveler w/3"x1000' has w/Nielson 150 Sprinkler w/1.18" nozzle ® 50 P� 205 GPM; 300' WO 200' Lane Spacings (TY Pull Acres 1 6.31 2 5.13 3 5.13 4 3.85 5 4.11 6 5.02 7 2.43 7A 2.70 8 3.58 9 5.36 10 4.29 11 4.44 12 4.23 13 2.93 14 2.01 Total 61.52 Total Field 1-4 - 29.60 Ac. Wetted - 20.42 Ac. Sub 1-4 a 9.18 Ac. Well w/100' offset 9--14 - 27.43 Ac. 23.26 Ac. 4.17 Ac. P�*SV 9� o z a0291y 9 " 31Gi`I�� IN u Sheetl IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Murphy -Brown, LLC - Hogs Breath, Inc.; Fac. No.: 47-1 Address: P.O. Box 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Table 1 - Field Specifications Approximate Maximum Useable Size Field of Field Ni imhor (arrasl Soil Tvoe Slone % CraD(S) County- Hoke Date. 3/28/2013 Maximum Maximum Application Application per Irrigation Rate Cycle (In/hr) (inches) Comments Bermuda/ Overseed _ .. .. Overseed . - .. ._ s - --. Sheet2 TABLE 2 - Travelling Irrigation Gun Settings Make, Model and Type of Equipment: 3" Traveler w/1000` hose w/Nelson 150 Field No. Travel Application TRAVEL LANE Wetted Nozzle Operating Operating and Speed Rate Effective Effective Diameter Diameter Pressure Pressure Arc wthirnn! Nn tfr/minl /in/hr) Widthfft_l Lenothfftl (feet) finches) at GUn(DSi) at reel(osil Pattern Comments - Acres nor mill 1 4.48 0.38 250 870 300 1.18 50 85 330 6.31 2 4.48 0.38 200 870 300 1.18 50 85 330 5.13 3 4.48 0.38 200 870 300 1.18 50 85 330 5.13 4 6.58 0.56 166 870 300 1.18 50 85 220 3.85 5 4.48 0.38 270 468 300 1.18 50 85 330 4.11 6 4.48 0.38 270 614 300 1.18 50 85 330 5.02 7 6.58 0.56 196 436 300 1.18 50 85 220 2.43 7A 8.23 0.69 155 667 300 1.18 50 85 180 2.70 8 82314.48 0.6910.38 110/250 113/345 300 1.18 50 85 180/330 3.58 9 4.48 0.38 250 704 300 1.18 50 85 330 5.36 10 4.48 0.38 200 687 300 1.18 50 85 330 4.29 11 4.48 0.38 200 719 300 1.18 50 85 330 4.44 12 4.4816.58 0.38/0.56 200/170 463/324 300 1.18 50 85 330/220 4.23 13 4.48 0.38 200 390 300 1.18 50 85 330 2.93 14 4.48 0.38 145 450 300 1.18 50 85 330 2.01 TOTAL 61.52 Sheet3 TABLE 3 - Solid Set Irrigation Gun Settings Make, Operating Parameters Field No Wetted Hydrant Spacing(ft) Application Nozzle Operating Operating and Number of Diameter Along Between Rate Diameter Pressure Time Line No. Hydrants (feet) Pipelines Pipelines Sheet4 TABLE 4 - Irrigation System Specifications Traveling Solid Set Irrigation Gun Irrigation Flow Rate of Sprinkler m) 205 0 Operating Pressure at Pump (psi) 90.9 #DIV/O! Design Precipitation Rate in/hr) 0.34 0.00 Hose Length feet 1000 XX)DLXXXX Type of S eed Compensation Mechanical XXXXX)= Pump Type PTO, Engine, Electric Engine Engine Pump Power Requirement h) #DIV/01 #DIVI01 TABLE 5 - Thrust Block Specifications 6° 4° 2° THRUST BLOCK THRUST BLOCK THRUST BLOCK LOCATION AREA (sq. ft. AREA (sq. ft. AREA (sq. ft. 90 degree bend 8.8 4.3 1.1 Dead End 62 3.0 0.8 Tee 4.4 2.1 0.5 Gate Valve 6.2 3.0 0.8 45 de ree bend 4.7 2.3 0.6 Page 1 Sheets IRRIGATION SYSTEM DESIGNER Name: Micah Kevin Weston, CID �4 Tom, Company: Murphy -Brown, LLC o Address: 2822 Hwy 24 West, P.O. Box 856 Warsaw, NC 28398 U Z Phone: (910) 293-3434 002919 SIGNEa Required Documentation INiC�►�� The following details of design and materials must accompany all irrigation designs: 1. A scale drawing of the proposed irrigation system which includes hydrant locations, pipelines, thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainline and lateral pipe sizes. 4. Sources andlor calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system 6. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. Manufacturer's specfrications for the irrigation pipe and/or USDA-NRCS standard for IRRIGATION WATER CONVEYANCE. 8. The information required by this form are the minimum requirements. It is the responsibility of the designer to consider all relevant factors at a particular site and address them as appropriate. 9. Irrigation pipes should not be installed in lagoon or storage pond embankments without the approval of the designer. NOTE: A buffer strip of 26 or wider must be maintained between the limits of the Irrigation system and all perennial streams and surface waters per NC Statutes. Sheet6 Narrative of Irrigation System Operation This design is for a "wetted acreage" determination for an existing facility. The acres were calculated based the equipment specified and the charts created by NCSU for calculating Area Allowances for Hard Hose Traveler Systems. Refer to owner's manual and irrigation dealer for information on maintenance, winterization, and operation of system. Sheet7 CALCULATIONS Sprinkler Speclfications Sprinkler Type: Nelson 150 Nozzle Size: 1.18 inches Sprinkler Pressure: 50 psi Flowrate(GPM): 205 gpm Wetted Diameter: 300 feet Lane Spaclnas Desired Spacing (%): 70 % Design Spacing(feet): 210 "PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 200 feet Actual Spacing (%): 67 % Appileation Rate Application Rate =(96.3xFlowrate)/(3.1415x(.9xradius)squared) Design App. Rate = 0.34 in/hr 300 degree arc = 0.41 in/hr 330 degree arc = 0.38 in/hr 220 degree arc = 0.56 in/hr 180 degree arc = 0.69 in/hr Traveller Speed Travel speed =1.605 x Flowrate / Desired application amount x Lane Spacing Desired app. (in.) = 0.4 inches 360 degree arc = 4.11 ft/min 300 degree arc = 4.94 ft/min 330 degree arc = 4.48 ft/min 220 degree arc = 6.58 ft/min 180 degree arc = 8.23 ft/min Mainline Velocity Velocity = .408 x Flowrate / pipe diameter squared feet/sec." "*For buried pipelines, velocity should be below 5 feet per second Pipe size: 4 inches Velocity-- 5.23 ft/sec. Page 1 Sheet8 (2) -- .. --- -OEM �� '• �® r 1 1 1 1 1 �� -�� .� 1111 1 111 1 flf 1 11 -�� ill! 1 111 1 111 I lfl / Ii -�� 1 ill 1 !11 ! Ilf 1 111 I it -�� 1111 1 111 1 111 1111 1 11 -�� 1 fit 1 1!1 I If! 1 Ifl 1 11 -�� 1 !11 1 I11 1 111 1 Ii1 I it ��� 1111 I Ili r !f1 1 111 1 11 -�� 1 111 1 111 1 111 1 1!1 1 If -�� r f11 1 ffl 1 111 ! I11 1 Ir r�� 1 r11 1 Ilr I Ili 1 Ir1 1 fr 1� � f 111 1 fll 1 111 1111 � 1 11 -�� I IIr 1 1 1 1 1 1 1 1 11 1 1 1 11 -�� 1 111 l iil I fll 1 111 1 11 -�� 1 111 1 i11 1 i11 1 Ilr 1 11 -�� i111 illf llli rlir I11 -�� i fit 1111 1 111 ! 111 � 1 11 -�� IIr! 1 Iil 1 r11 1 Ili ! fi 11I 1 111 O 1 111 r 11 -©� f 111 I III 1 111 1 IIr I ri -�� I Ir1 1 /rl 1 If1 1 111 1 1! -��� 1 Irr 1 111 i Ilr r 111 1 Ir -�� I IIi !IIr 1 Ill ! Ilr i 11 Page 1 Hogs Breath Farm, Inc. Fam No.: 47--1 Scale: 1 "m4W Total Field 5-8 a 26.83 Ac. Wetted a 17.84 Ac. Sub 5-8 - 8.99 Ac. Well w/100' offset Specifications: Traveler w/3"x1000' hoi w/Nelson 150 Sprinkler w/1.18" nozzle ® 50 P 205 GPM; 300' WD 200' lane Spacings (T) Pull Acres 1 6.31 2 5.13 3 5.13 4 3.85 5 4.11 6 5.02 7 2.43 7A 2.70 8 3.58 9 5.36 10 4.29 11 4.44 12 4.23 13 2.93 14 2.01 Total 61.52 Total Field 1-4 - 29.60 Ac. Wetted - 20.42 Ac. Sub 1-4 = 9.18 Ac. Well w/100' offset 9-14 a 27.43 Ac. 23.26 Ac. 0 4.17 Ac. Murphy -Brown, LLC Grower(s): Farm Name: 711 NUTRIENT UTfL RECEIVED JUL 10 M Murphy -Brown, LLC, 7077 Hogs Breath County: Hoke Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 8800 Storaae Structure: Anaerobic Storage Period: Application Method: Lagoon >180 days Irrigation 2822 Hwy 24 West P.O, Box 856 Warsaw, NC 28398 RECEIVED } er,tioDEN1RI D WQ ATAfrprCI APR 4 9 2009 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2, Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate fliter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy, Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 11 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. time must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft', tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gal/yr gallyr Farrow to Feeder 4015 gallyr gallyr Farrow to Finish 10585 gallyr gallyr Wean to Feeder 223 gallyr gallyr 8800 Feeder to Finish 986 gallyr 8,676,800 gallyr Total 8,676,800 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 Ibslyr Ibslyr Farrow to Feeder 6.5 lbslyr Ibslyr Farrow to Finish 26 Ibslyr Ibslyr Wean to Feeder 0.48 Ibslyr Ibslyr 8800 Feeder to Finish 2.3 Ibslyr 20,240 Ibslyr Total 20,240 Ibsl r Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 88.48 Total N Required 1st Year: 28756 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 28,756.00 Total Nitrogen Produced by Farm: 20,240.00 Nitrogen Balance for Crops: (8,516.00) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of11 Reception Area Specifications Tract Fietd Irrigated soil 1st Crop Timeto 1stCrop IstCrop LbsN/Ac LbsN TcvtallbSN' Acreage Type Code ApRly_ Yield Ibs NfUnit Residual. /Ac Utilized -�������-® • 11 afSi7�{la 11 11 • 11 ® 11 ����r�����®��®moo©o��� 11 �■■®� 3(a) of 11 R-e—ception Area Specifications HERE 3(b) of 11 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanled fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 lbs N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N 1 ton C Hybrid Bermudagrass - Hay 50 lbs N 1 ton D Corn - Grain 1.25 lbs N 1 bushel E Corn - Silage 12 lbs N / ton F Cotton 0.12 lbs N / lbs lint G Fescue - Grazed 50 lbs N 1 ton H Fescue- Hay 50 lbs N / ton I Oats 1.3 lbs N 1 bushel J Rye 2.4 lbs N 1 bushel K Small Grain - Grazed 50 lbs N / acre L Small Grain - Hay 50 lbs N / acre M Grain Sorghum 2.5 lbs N / cwt N Wheat 2.4 lbs N 1 bushel O Soybean 4.0 lbs N 1 bushel P Pine Trees 40 lbs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of11 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PANT r/animal Farm Totall r Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0,072 8800 Feeder to Finish 0.36 3168 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3168 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 15840 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 52 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 126.72 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. `This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 6 of 11 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount _Tract Hydrant Type Crop inlhr * inches 52 • 1 Candor C 0.4 1 2 Candor C 0.4 1 3 Candor C 0.4 1 4 Candor C 0,4 1 5 Candor C 0.4 1 6 Candor C 0.4 1 7 Candor C 0.4 1 8 Candor C 0.4 1 9 Candor C 0.4 1 10 Candor C 0.4 1 11 Candor C 0.4 1 12 Candor C 0.4 1 13 Candor C 0.4 1 14 Candor C 0.4 1 Sub1-4 Candor C 0.4 1 Sub5-8 Candor C 0.4 1 Sub9-14 Candor C 0.4 1 6 of 11 Additional Comments: This plan revision adds the sub field acres for Aerway. Grower must stay 100 feet from the well at sub 9-14. All sub field acres are optional. 7 of 11 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 7077 Hogs Breath Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request, Name of Facility Owner: Murphy -Brown, LLC Signature: Name of Manager (if different from owner): Signature: Date Date Name of Technical Specialist: Toni W. King Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: Date 8 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips), 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 10 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season, 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons, Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 11 of 11 O�O� WArF�QG � Michael F. Easley, Governor E��NED William G. Ross Jr., Secretary C j North Carolina Department of Environment and Natural Resources =� AUG..13 20 Coleen H. Sullins Director 024R _ FAYETI��J1 LLE REG10A14FF10E Division of Water Quality August 11, 2008 Murphy -Brown, LLC Hog's Breath Inc PO Box 1139 Wallace, NC 28466 Subject: Sludge Compliance Requirement Change Dear Permittee: In accordance with Condition 111.19 of State General Permit AWG100000, your facility is required to maintain compliance regarding sludge accumulation in your animal waste treatment lagoon(s). As you know, the previous compliance limit was to have a minimum of four (4) feet of treatment depth between the designed stop pump and the average elevation of the top of the sludge blanket. This requirement was based on NRCS Standard No. 359, which was recently modified. As of July 2008, Standard No. 359 does not use the 4-foot requirement. Sludge compliance is now to be based on the sludge volume as a percentage of the total treatment volume. The revised Standard states that sludge accumulation in the permanent treatment zone must be less than 50% of the planned treatment volume. Also, there must be a minimum of 2.5 feet of liquid above the sludge at the pump intake location. If either of these conditions is not met then sludge must be removed or managed in accordance with an approved Plan of Action for Lagoon Sludge Reduction (POA). A new sludge survey worksheet has been developed to calculate sludge and treatment volumes to determine compliance. Our records indicate that you have filed a Sludge POA for one or more of the lagoons at your facility. Based on the changes to the sludge requirements in Standard No. 359, your lagoon(s) may already be in compliance without any sludge removal. Using your lagoon design (or as - built information) and current sludge survey measurements, complete the NEW sludge survey worksheet. If you have any difficulty in locating or understanding your lagoon design information, please contact your technical specialist or county Soil & Water office. N-ohcarolina Nraturally Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Internet: www.ncwatgAuality,o[g Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 An Equal OpportunitylAffirmative Action Employer— 50% Recydedll0% Pos! Consumer Paper o�Ok W A rFRQG rn Michael F. Easley, Goveor William G. Ross Jr., Secretary t!1 North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality July 1, 2007 .; Murphy -Brown, LLC Hog's Breath Inc ;A Z 7JU �'-- PO Box 856 Warsaw, NC 28398 Subject: Certificate of Coverage No. AWS470001 Hog's Breath Inc Animal Waste Management System Hoke County Dear Murphy -Brown, LLC: In accordance with your application received on 11-Jun-07, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Murphy -Brown, LLC, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Hog's Breath Inc, located in Hoke County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 8800 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition III.19 does not apply. Pursuant to this COC, you ' are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please laav careful attention to the record keeping and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: ww_w.ncwatmuality.org i ocatiow 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper One Np�i tCarolina Natundiff Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919)715-6048 Customer Service: (877) 623-6748 Waste Management Plan Changes RECEIVED JUL 10`20ff OENR - FAWMUI RECIOMLME Facility L4-1 — i Farm t 5 r� This farms Waste Management Plan has made the following changes: ❑ Crop changes ❑ Wetted Acres r3��ZIncreased Acreage ❑ Decreased Acreage ❑ Changed Irrigation Design ❑ Change in Farm type ❑ Plan based on 3 Years On Farm Records ❑ Other Comments: -� -5 -o-? Date Murphy -Brown, LLC Grower(s): Farm Name: 7/3/2007 NUTRIENT UTILIZATION PLAN Murphy -Brown, LLC 7077 Hogs Breath hoKe Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 8800 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 DECEIVED JUL 10 W? OENR-FAYEMILLE AEGIQNALURCE The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 11 This plan is based on the waste application method shown above. If you choose to change methods In the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission, AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, W, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gallyr gallyr Farrow to Feeder 4015 gallyr gallyr Farrow to Finish 10585 gallyr gallyr Wean to Feeder 223 gallyr gallyr 8800 Feeder to Finish 986 gal r 8.676,800 gaVyr Total 8,676,800 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced perAnimal Total Farrow to Wean 5.4 Ibslyr Ibslyr Farrow to Feeder 6.5 Ibslyr Ibslyr Farrow to Finish 26 Ibslyr Ibslyr Wean to Feeder 0.48 lbs/yr Ibslyr 8800 Feeder to Finish 2.3 Ibsl r 20,240 Ibslyr Total 20,240 Ibslyr Applying the above amount of waste is a big Job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops Indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under Irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 88.48 Total N Required 1st Year: 28756 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 28,756.00 Total Nitrogen Produced by Farm: 20,240.00 Nitrogen Balance for Crops: (8,516.00) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 11 Reception Area Specifications Tract Field Irrigated Soil Ist Crop Time to Ist Crop Ist Crop Lbs N/Ac Lbs IN TOW U23 N Acreage Type Code Apply Yield lbs N/UnIt Residual fAc Utifized 2nd Crop Time to 2nd Cmp 2nd Crop Lbs N/Ac Lbs N Total lbs N Code Apply Yield lbs NfUnit Resldual IAC Utilized 3(a) of 11 Reception Area Specifications Tract Field Irrigated soil 1 st CrOP rimeto 1$tCrOP IstCrop LbsWAc LbsN TowillmW Acreage 1%117 Code 3(b) of 11 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator Is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers In some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In Interplanted fields ( I.e. small grain, etc, Interseeded In bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four Inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result If small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain Is planted in the fall. The Ideal time to Interplant small grain, etc, is late September or early October. Drilling Is recommended over broadcasting. Sermudagrass should be grazed or cut to a height of about two Inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized 1 unit yield A Barley 1.6 Ibs N / bushel B Hybrid Bermudagrass - Grazed 50 Ibs N 1 ton C Hybrid Bermudagrass - Hay 50 Ibs N 1 ton D Corn - Grain 1.25 Ibs N / bushel E Corn - Silage 12 Ibs N 1 ton F Cotton 0.12 Ibs N 1 Ibs lint G Fescue - Grazed 50 lbs N 1 ton H Fescue - Hay 50 Ibs N 1 ton I Oats 1.3 Ibs N 1 bushel J Rye 2.4 Ibs N 1 bushel K Small Grain - Grazed 50 Ibs N 1 acre L Small Grain - Hay 50 Ibs N 1 acre M Grain Sorghum 2.5 Ibs N 1 cwt N Wheat 2.4 Ibs N / bushel O Soybean 4.0 Ibs N 1 bushel P Pine Trees 40 Ibs N 1 acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of11 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PANT rlanimal Farm Totall r Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 6800 Feeder to Finish 0.36 3168 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3168 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 15840 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 52 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 126.72 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by Initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. "This Is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 11 Application Rate Guide The following Is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop Inlhr * inches 52 1 Candor C 0.4 1 2 Candor C 0.4 1 3 Candor C 0.4 1 4 Candor C 0.4 1 5 Candor C 0.4 1 6 Candor C 0.4 1 7 Candor C 0.4 1 8 Candor C 0.4 1 9 Candor C 0.4 1 10 Candor C 0.4 1 11 Candor C 0.4 1 12 Candor C 0.4 1 13 Candor C 0.4 1 14 Candor C 0.4 1 Sub1-4 Candor C 0.4 1 Sub5-8 Candor C 0.4 1 Sub9-14 Candor C 0.4 1 6 of 11 Additional Comments: This plan revision adds the sub field acres for Aerway. Grower must stay 100 feet from the well at sub 9-14. All sub field acres are optional. 7 of 11 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 7077 Hogs Breath Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Signature: Murphy -Brown, LLC Name of Manager (if different from owner): Signature: � v-1 Date Date Name of Technical Specialist: Toni W. King Affiliation: _ Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 T Warsaw, NC 28398 Telephone: 910 293-3434 u . Signature: Date 8 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, helshe shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application, No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9of11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist'. Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 10 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied, Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels, pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years, Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 11 of 11 V �DF W ArFj9Q Michael F. Easley, Governor William G. Ross Jr., Secretary rNorth Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director / 4.4 17 � � � Division of Water Quality April 27, 2006 CERTIFIED MAIL RETURN RECEIPT REQUESTED MR. WADE DUNBAR HOG's BREATH INC FARM PO BOX 568 LAURINBURG, NC 28353 kECEIVED MR1 01 K 5 4Ew - FAYET1EV a RE61om URGE Subject: Phosphorus Loss Assessment Tool Hog's Breath Inc Farm Permit Number NCA247001 Facility 47-1 Hoke County Dear Mr. Dunbar: The Division's records show that a completed PLAT Forrn has NOT been submitted for this facility. If our records are in error please resubmit the completed PLAT Form for this farm. There is a condition in your Animal Waste Management General NPDES Permit addressing the completion of the Phosphorous Loss Assessment Tool for your animal feeding operation upon notification by the Division of Water Quality (Division). Your NPDES Permit Number NCA247001 Condition I.6 states: "If prior to the expiration date of this permit either the state or federal government establishes Phosphorus loss standards that are applicable to land application activities at a facility operating under this permit, the Permittee must conduct an evaluation of the facility and its CAWMP under the requirements of the Phosphorus loss standards to determine the facility's ability to comply with the standards. This evaluation must be documented on forms supplied or approved by the Division and must be submitted to the Division. This evaluation must be completed by existing facilities within six (6) months of receiving notification from the Division. The method of evaluation is the Phosphorous Loss Assessment Tool (PLAT) developed by NC State University and the Natural Resources Conservation Service. PLAT addresses four potential loss pathways: leaching, erosion, runoff and direct movement of waste over the surface. Each field must be individually evaluated and rated as either low, medium, high or very high according to its Phosphorus loss potential. The ratings for your farm must be reported to DWQ using the attached certification form. The PLAT forms must be kept as records on your farm for future reference. The Division's records show that you received the notification to conduct PLAT on January 8, 2004, To avoid possible enforcement action for a violation of your permit, The Division of Water Quality requests that the following items be addressed: Aquifer Protection Section 1636 Mail Service Center IntemeV www.ncwaterqualitv.ora Location: 2728 Capital Boulevard An Equal OpportunitylAffirmative Action Employer— 50% Recycled110% Post Consumer Paper �pMCaro ina fvaturallll Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6749 1. Submit justification for not responding within 180 days of receipt of the PLAT notification letter. 2. Consult with your technical specialist and submit a written schedule for completing the PLAT evaluation. Failure to comply with the above conditions may result in a civil penalty assessment for the facility. Please be advised that this notice does not prevent the Division of Water Quality from taking enforcement actions for any past or future violation. Furthermore, the Division of Water Quality has the authority to levy a civil penalty of not more than $25,000.00 per day per violation. Please provide this office with a written response on or before May 27, 2006. If you have any questions regarding this request, please do not hesitate to contact me at (919) 715-6186 or contact the Fayetteville Regional Office at (910) 486-1541. Thank you for your cooperation. Sincerely, Duane Leith Animal Feeding Operations Unit cc: IFayetteville Regional_Office,.Aquifer Prateotion.Section,,. Facility File 47-1 � W A rEMichael F. Easley, Governor A)WC,-- William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources y Alan W. Klimek, P.E. Director Division of Water Quality April 12, 2006 CERTIFIED MAIL RETURN RECEIPT REQUESTED MR. WADE DUNBAR HOG's BREATH INC FARM PO Box 349 CLINTON, NC 28329 RECEIVED APR 13 2006 OENR-FAYETTEVILIE REGIONAI.OFflCE Subject: Phosphorus Loss Assessment Tool Hog's Breath Inc Farm Permit Number NCA247001 Facility 47-1 Hoke County Dear Mr. Dunbar: The Division's records show that a completed PLAT Form has NOT been submitted for this facility. If our records are in error please resubmit the completed PLAT Form for this farm. There is a condition in your Animal Waste Management General NPDES Permit addressing the completion of the Phosphorous Loss Assessment Tool for your animal feeding operation upon notification by the Division of Water Quality (Division). Your NPDES Permit Number NCA247001 Condition I.6 states: "If prior to the expiration date of this permit either the state or federal government establishes Phosphorus loss standards that are applicable to land application activities at a facility operating under this permit, the Permittee must conduct an evaluation of the facility and its CAWMP under the requirements of the Phosphorus loss standards to determine the facility's, ability to comply with the standards. This evaluation must be documented on forms supplied or approved by the Division and must be submitted to the Division. This evaluation must be completed by existing facilities within six (6) months of receiving notification from the Division. The method of evaluation is the Phosphorous Loss Assessment Tool (PLAT) developed by NC State University and the Natural Resources Conservation Service. PLAT addresses four potential loss pathways: leaching, erosion, runoff and direct movement of waste over the surface. Each field must be individually evaluated and rated as either low, medium, high or very high according to its Phosphorus loss potential. The ratings for your farm must be reported to DWQ using the attached certification form. The PLAT forms must be kept as records on your farm for future reference. The Division's records show that you received the notification to conduct PLAT on January 8, 2004. To avoid possible enforcement action for a violation of your permit, The Division of Water Quality requests that the following items be addressed: Aquifer Protection Section 1636 flail Service Center Internet: www.ncwaterquality.or-g Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer— 50% Recycled110% Post Consumer Paper 1�"hCaro ina )aturully Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0589 Fax 2: (919) 715-6049 Customer Service: (877) 623-6748 1. Submit justification for not responding within 180 days of receipt of the PLAT notification letter. 2. Consult with your technical specialist and submit a written schedule for completing the PLAT evaluation. Failure to comply with the above conditions may result in a civil penalty assessment for the facility. Please be advised that this notice does nof prevent the Division of Water Quality from taking enforcement actions for any past or future violation. Furthermore, the Division of Water Quality has the authority to levy a civil penalty of not more than $25,000.00 per day per violation. Please provide this office with a written response on or before May 15, 2006. If you have any questions regarding this request, please do not hesitate to contact me at (919) 715-6186 or contact the Fayetteville Regional Office at (910) 486-1541. Thank you for your cooperation. Sincerely, Duane Leith Animal Feeding Operations Unit cc; Faayeat,evVillrVe- ic_��i'cc O'f f ic,c ,"!t Ll fer FroNtio i Sedtion Facility File 47-1 Waste Management Plan Changes RECEIVED DEC 16 200 f OIR-FAYFi ULLEAEGION&LOFRCE —.,...,m..^...,,�., �., Facility % -- / Farm � f This farms Waste Management Plan has made the.following changes: ❑ Crop changes Wetted Acres ❑ Increased Acreage ❑ Decreased Acreage ❑ Changed Irrigation Design ❑ Change in Farm type ❑ Plan based on 3 Years On Farm Records 2--&er Comments: &W 4;/K A-4 JKC %. -200 kue-� f .. L '-!�6 J _ Asti.- 4 v, —4 M I V, 4 Date Murphy -Brown, LLC 12/7/2005 NUTRIENT UTILIZATION PLA Grower(s): Murphy -Brown, LLC Farm Name: 7077 Hogs Breath County: Hoke Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 88QQ Storage Structure: Anaerobic Lagoon Storage Period: >180 days Application Method: Irrigation 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 DEC 16 2005 DENR-FAYETiE LLEREGIONAL OFECE The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1of11 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. lime most be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, W, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gallyr gallyr Farrow to Feeder 4015 gallyr gallyr Farrow to Finish 10585 gallyr gallyr Wean to Feeder 223 gallyr gallyr 8800 Feeder to Finish 986 gallyr 8,676,800 gallyr Total 8,676,800 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 Ibslyr Ibslyr Farrow to Feeder 6.5 Ibslyr Ibslyr Farrow to Finish 26 Ibslyr Ibslyr Wean to Feeder 0.48 Ibslyr Ibslyr 8800 Feeder to Finish 2.3 Ibsl r 20,240 Ibsl r Total 20,240 Ibslyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 68.2 Total N Required 1st Year: 22165 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 22,165.00 Total Nitrogen Produced by Farm: 20,240.00 Nitrogen Balance for Crops: (1,925.00) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of11 'Reception Area Specifications Tract Field Irrigated Soil 1st Crop— TiTneto 1stCroP IstCrop LbsN/Ac--Cb—sN To-tallbsfT-2ndCw6p Acreage lbs NfUnit Residual /Ac Utilized Time-�o2nddr6p 21w—Crop LbsNjAc --Cb—sN Total lbsIT Mode... Apply. Yield lbs N/Unit Residual JAc Utilized NORM ------------ ------- - -------------- ----- - 3(a) of 11 Reception Area Specifications — --fragated—Soll Ist Crap Time -to IstCrop 1stCrop LbsWAc Lbs N Total lbs N12nd Crop Tirrteto 2ndCrop 2ndCrop LbsN/Ac Lbs N Total lbs Tract Field T.Ve Code Apply Yield lbs NfUnit Residual /Ac Utilized Code Apply Yield lbs NfUnit Residual /Ac UtilizedINI�� 3(b) of 11 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized 1 unit yield A Barley 1.6 Ibs N 1 bushel B Hybrid Bermudagrass - Grazed 50 Ibs N 1 ton C Hybrid Bermudagrass - Hay 50 Ibs N / ton D Corn - Grain 1.25 Ibs N 1 bushel E Corn - Silage 12 Ibs N 1 ton F Cotton 0.12 Ibs N I Ibs lint G Fescue - Grazed 50 Ibs N 1 ton H Fescue- Hay 50 Ibs N I ton I Oats 1.3 Ibs N 1 bushel J Rye 2.4 Ibs N 1 bushel K Small Grain - Grazed 50 Ibs N / acre L Small Grain - Hay 50 Ibs N 1 acre M Grain Sorghum 2.5 Ibs N 1 cwt N Wheat 2.4 Ibs N I bushel O Soybean 4.0 Ibs N 1 bushel P Pine Trees 40 ibs N / acre 1 yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of11 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm S ecifications PANT rlanimal Farm Totall r Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 8800 Feeder to Finish 0.36 3168 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3168 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 15840 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 52 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 126.72 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 11 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr * inches 52 1 Candor C 0.4 1 2 Candor C 0.4 1 3 Candor C 0.4 1 4 Candor C 0.4 1 5 Candor C 0.4 1 6 Candor C 0.4 1 7 Candor C 0.4 1 8 Candor C 0.4 1 9 Candor C 0.4 1 10 Candor C 0.4 1 11 Candor C 0.4 1 12 Candor C 0.4 1 13 Candor C 0.4 1 14 Candor C 0.4 1 NMS a I Additional Comments: 7 of 11 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 7077 Hogs Breath Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available.at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Sail and Water Conservation District and will be available for review by NCDWO upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: Date Name of Manager (if different from owner): Signature: _+ Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Signature: Telephone: (910) 293-3434 _-i-o'T_ Date 8 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9of11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist'. Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 10 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible -for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels, pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for ail other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 11 of 11 DEVICES TO AUTOMATICALLY STOP IRRIGATION EVENTS [{} The State of North Carolina has issued NPDES General Permits for animal facilities to operate in North Carolina. These Permits meet both State and EPA requirements and provide coverage for the following types of facilities. NCA200000 (Swine Facilities) NCA300000 (Cattle Facilities) NCA400000 (Poultry Facilities with a wet waste management system) You have recently been issued a Certificate of Coverage (COC) to operate your animal facility under one of these General Permits. Condition II. 16. of each of these Permits reads as follows: Within one hundred and twenty (120) days of the effective date of a COC issued under this permit, the permittee-shall install, operate and maintain devices on all irrigation purr_ps/equipment designed to automatically stop irrigation activities during precipitation. This condition does not apply to manure spreaders or other equipment pulled by manned vehicles. The permittee will not be required to install, operate and maintain the devices if the permittee commits to provide for the presence of the 01C or the designated backup OIC at all times during the land application of waste. This commitment must be submitted in writing to the Division prior to the 120' day following the effective date of the COC on a form supplied by, or approved by, the Division. Please check the box below that indicates your commitment to do one of the following. Lq` Within one hundred and twenty (120) days of the effective date of a COC issued under this permit, I shall install, operate and maintain devices on all irrigation pumps/equipment designed to automatically stop irrigation activities during precipitation. This condition does not apply to manure spreaders or other equipment pulled by manned vehicles. ❑ I will commit to provide for the presence of the Operator in Charge (OIC) or the designated backup OIC at all times during the land application of waste. "I certify under penalty of law that this document was prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Facility Name o realq r Facility Number Permit Number N C A 2 4 700 t IF="A"��i��l �J1i!1�i�"Sl�hfarfas'�!_ Jl\��57:q� ' • • " f / ignature of Permittee Date Io ignature o perator in Charge Date f differen from Permittee) DTASIE 3-14-03 r To: From: Subject: Date: CC: Paul Rawls Wade S. Dunbar / Mark Murphy Information You Required July 24, 2001 Sonja Avant — Compliance Group David Faircloth — Hoke Co. MRCS Trent Allen — DSWC Fayetteville Office Peter Moss — Carroll's Foods Inc., Laurinburg Office Central Files — Raleigh Please find enclosed the information you requested. We are on top of implementing these steps A.S.A.P. If you have any questions please call my partner Mark Murphy at 910- 276-2836. Please add my partner's name on to our Permit! Mark Murphy. Best Regards 41g St Wa eS.D ar Mark Murphy State of North Carolina Department of Environment and Natural Resources James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director CERTIFIED MAIL RETURN RECEIPT REQUESTED Wade S. Dunbar Hog'.s Breath Inc 816 West Covington St Laurinburg NC 28352 Dear Wade S. Dunbar: NCDENR NORTH CAROLINA DEPARTMENT OF E=NVIRON%-AC$'7 SOURCES May 15, 2000 iiAALL����� �1 1 Y 2 2 2000 FAVETTE1/iLLE 0. Subject: Status Update Wettable Acre Determination Animal Waste Managenient System Facility Number 47-1 Hoke County The Division of Water Quality (DWQ) is hereby requesting a status update concerning the completion of a Wettable Acre Determination for your subject facility. A letter dated August 27, 1999 was sent to advise you that your facility was required to complete a Wettable Acre Determination within six months (see attached letter). As of May 10, 2000 DWQ has not received the facilities Wettable Acre Determination Certification Form. Please submit to DWQ within 10 days a written explanation as to why a Wettable Acre Determination Certification Form has not been submitted. Please include the necessary information detailing the steps taken to certify this facility for Wettable Acres. Please be aware that not submitting this certification within the allotted six months may result in civil penalty assessments, permit revocation, and/or injunctive relief. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact me at (919) 733-5083 ext. 571. Sincerely, 'A . "?_ div"111 Sonya Avant Environmental Engineer cc: Fayetteville Regional Office Hoke County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10%o post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality Non -Discharge Permit Application Form 1 Survey (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Liquid Animal Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. Application Date: �� '._Z 3 r 9-7 _ -:91 I. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following requiitd itenis by signing yots, i,iitia6 in Lhe space provided next to etch item. Applicants Initials 111`r-' 1. One completed and signed original and one copy of the application for General Permit - Animal ` s .2 � Waste Operations; /\ 1- 2. Two copies of a general location map indicating the location of the animal waste facilities and / /[� .�D field locations where animal waste is disposed; 3. Two copies of the Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, one must be completed prior to submittal of a general permit application for animal waste operations. 11. -GENERAL INFORMATION: 1. Farm's name: ' _�ath Inc 2. Print Land Owner's name: Wade S. Dunbar 3. Land Owner's Mailing address: 816 West Covington S1 City: b Zip: 2 33,52 Telephone Number: _ 4. County where farm is located: Hoke 5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): On east side of -SR 1118 approx.0.5 miles north of SR 1117. Jordan Swamp 6. Print Farin Manager's name (if different from Land Owner): 7. Lessee's I Integrator's name (if applicable; please circle which type is listed): JUN 2 5-1997 47 - 1 FAYETTEIfILLE REG. OFFICE FORM: AWO-G-E 2/26/97 Page 1 of 3 11 III. OPERATION INFORMATION: 1. Farm No.: --t M- � q 1 2. Operation Description: Swine o eration .) ew--to-h Fe C aI• E r I tU FI e? 15� $,, $ p 0 --fMg - Certified Design Capacity Is the above information correct? 0 yes; 0 no. If no, correct below using the design capacity of the facility Type_of�Swine No. of Animals Twe of Poultry No. of Animals Tyj& gf Cattle No, of Animals 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish Li S 0 D 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the fargi: HD �No. of Animals;. 3. Acreage cleared and available for application: ;Required Acreage (as listed in the CAWMP): 4. Number of Lagoons: jt ; Total Capacity: 1,5 �_ Cubic Feet (ft3) Number of Storage Ponds: ; Total Capacity: Cubic Feet (ft3) 5. Is animal,waste being applied on any field which has subsurface drains? YES or O (please circle one) 6. Are subsurface drains present in the vicinity of or under the lagoon? YES or(NO (please circle one) IV. APPLICANT'S CERTIFICATION: I, N qi k1) h (Land Owner's name listed in question 11.2), attest that this application for __ _ %Ga.T _ _ T _ (Farm name listed in question II I) has been reviewed by me an&A accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as i plete. Signature Date V . MANAGER'S C TIFICATLON: (complete only if different from the Land Owner) I, a5 1 E'er' (Manager's name listed in question II.6), attest that this application for r (Farm name listed in question II.I) has been reviewed by m&Ad is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supportin ' armation and attachments are not included, this application package will be returned 71plete. Signature Date 72 THE COMPLETED APPLICAMN PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626.0535 TELEPHONE NUMBER: (919) 733-5083 FORM: AWO-G-E 2/26/97 Page 2 of 3 M�xlerxAx m 5 C�pn (i 8 MILITARY rL �� 111i-� �� J 111E I � I 1 2 O "77 X. ln» RESERVATION ..ram, `'•� � i' +!_ •'`?���+ PIO±r rr� 1AU 1 Ijj JU �'' w..lkipd i 1101 �� ' AkW * �! , S um 3 Savaf um lrlf 3 a "a sal 3 4' UK e. G� 1 L'm laL 4 711 1 JAU i uu sal m M.m •• 200 DEC 1 39ad 270E 942 616 65:91 E6.' 6 03Q '33 15:51 FROM USDA SCS'FAY.NC PAGE.002 a WASTE UTILIZATION PLAN FOR , wade Dunbar f P.O. Box 3621 tt Laurinbura NC 28353 1 1� December 1, 1993 Your animal waste utilization plan has becn'specifically developed for your 8800 FEEDER TO FINISH . SWINE operation. The plan is based on the soil types, crops to be grown, and method of application for your particular operation. The waste must be land applied at a specified rate to prevent pollution Of surface and/or groundwatdr. The plant nutrients in the animal waste sliould.be used to reduce the amount of commercial ferLili.zer required for the crops in the fields where the waste is to be applied. this waste utilization plain uses nitrogen as the limiting nutrient. Waste should be armlyzed before each application and annual soil tests are ancourased so that all plant nutrients and lime can be balanced for realistic yield of the crops to be grown. Savaral factors are important in implamenting your Warta utilizatiOn plan in order to maximize the fertilizer values of the waste and .to ensure that it is applied in an environ- ,me ntaily safe manner. Always apply waste based on the needs of the crop to be 'grown and the nutrient content of tho waste. The amount of available nitrogen for plant urea is dependant on the method of application. Soil type is important due to different leaching potential and yield potential. Waste shall not be applied to land eroding at greater than 5 tons per acre per year. Do not apply waste on saturat9d soils or on land when the surface is frozen. Either or these conditions mar result in runoff to surface waters, Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of the nutrients for crop production and raduoe the. potential for pollution, waste should bo applied to a erowins crop or not more than 30 days prior to planting. Soil incorporation of thu. waste will coneerve nutrients and reduce odor problems. The acres nodded to apply the animal waste are based on typical nutrient content for thin type of facility. Annual acreaVe requirements may be more or less depending on Lhe specific waste analysis report for your facility at the time of irrigation. JUN 2 5 1997 I FRYETTEifUE REG. OF ICE' E00'39dd I DEC - 1 ' 93 ZbOE 942 61B 15:52 FROM USDA SCS FAY,NC Your waste utilization plan is based on the following: IABLE A. AMOUNT OF WASTE RRODUCED PER YEAR 65:9I 030 PAGE.803 NUMBER OF : ;TON* WASTE PER TONS WASTE ANIMALS 1 TYPE OF ANIMALS ( 1000 ANIMALS PER YEAR ; ----------- ;-_._.----------------- --------- ;-----•----------- �-----------� } ee00 FEEDER TO FINISH 3700 ; 32560 ; .J TABLE 8, SUMMARY OF CROPS BY FIELD TRACT FIELD i SOIL ACRES ; CROP ;CROFCODE; r- __ 52 -; 1 G8B �bO ; HYBRID 5ERMUDAGRASS HAY ; 8H ; 5M 5 ; Cab ;25 HYBRID BERMUDAGRASS HAY , BH ; N TABLE C. SUMMARY OF CROPS, YIELD, AND NUTRIENT REQUIREMENTS BY SOIL TYPE t CROP -_------__.. 'r~ SOIL;YIELD!UNITS!TOTALN; *TOTAL P ; *TOTAL. K t r---------- 1- t-'---". _----- ' HYBRID ©ERMUDAGRASS HAY ;CaB ;5 ;TONS 1250 ;0 ;140 - 160 * ~ Total phosphate and potash amounts should be confirmed with a soil test. r TABLE D. WASTE MANAGEMENT BY FIELD CROP;WASTE APPL; TYPE :WASTE N ; COMM N! MONTHS TO APPLY TRACT ;FIELD; CODE; METHOD ; WASTE ; LUVAC ; LB/AC ; ANIMAL WASTE ---- r _ -- t Y , - , _ r r __----------„_-�-1 ;52 ; 1 ; SH ;IRRIGATE :SWINE i 250 ; APRLL TO OCT ;52 ; 5 p DN ;IRRIGATE ;SWINE ; 250 ; ; APRIL TO OCT ; 0 ti09'39tld 2ti0E 9zZ 616 00:LI 66, C 034 DEC 1 199 15152 FROM USDA SCS FAY.NC PAGE.004 ;I 7116 acres, crops, and application method shown in the preceding tablem will ' accommodato approximately 9239.1 animals of tho typo shown in Table A- lf more commercial fertilizer i6 used than is shown in TablA D. then i. additional acres of land will be needed. A 3 — 1S feet Wide permanent ' grass filter strip should be spaded along all ditches in fields that ; receive animal waste. j Irr . ADDITIONAL COMMENTS, . � 1 Prapared b Y s TitjeConCUTred in by: /sT4lCT �y�re�_A,WFJ' �' ' f f —Producer ! i ' I i ' f 1 Jer ��•, Via•. !W,.:' •.���t�, 2�s��•� '{ �5''iS � i 1`-�yc;�r- NIT t [ ( '':' rr •�..rt 4' a'''�:xi �'[lSwi_ k�: •� r iLG1�: r F\ •�;4` rt ` sir' „^>" .. +r si, V. - - •• ;i ' s• -,•i ' '. ♦ 'sue' » �'• '' 1 \ ram,•, fry ^r �•" fi:�r i 1 - .-�,.i: � - - � • dye ' ::�;r � 'i �.-:.::�,•�.t��,1 .�. _.`��. � 1� •vim• —�. �t�� .I4'�'s fir. �f• �� � 1 i - - 1 �^^�� - �.: �[~ S- Sl t. •'} f::; ,yv• `a -�:4M i �-r" � !.+i � _...i •. l _1 t � � � ��JY f � ;riY-i f'�'�f e�'�Syy� !`� �' `�!•~lly 7 •, i` { ` , i � I}}} rS � �. r ' . trAti S r ''r 'Z� '1 "' .i• vl , _ r �.,1 ,+•....R� •. l2 .r 1 - r 1 \rF 1 ��..r r c:'; •Y. ,•1. � i `•,• .L 1\ ••� � r7 ."4r '�S'}'+;° ix" 4ti �` � -k �- h thv �f�T}:. d,,'� ft r� �. y. ] tom( R y r3 r•.r•� t i. r y +, Ice. ]d f,�! F � ♦'. ?•} 'lt• j;.�.e>�f! r � � f+ � Y •+ e},�' �' l ' � .y r i �`-�. •,�P»" L+ j 1' Zf,•tr.��: ,i�`; i Y �.�;`.. riSir�� a� '� r�;f �;; �ji',. �� � jr i, -41 ;"$. 5:17:R�.'' r•r X 'i+ s ! •r �w' t �;. .�y�y.�S}y,7�f ixL'rF` � �i,.''� . :=�• � '-F ,�J.:• !�. p s Orr :., .. .. Ali ,r rl�..'^.MI": - r 1. �. _ .. r.�'• -s:. ._i'�y:`i?'��.'Sic .f. .- ._...,,_.__ ''-.2.ra.r. �r� :yi't�7�""' L1� OPERATION AND MAINTENANCE PLAN ------------------------------ .;This lagoon is designed for waste treatment (permanent storage) with min. odor control. The time required for the planned fluid level to be reached (permanent + temporary storage) may vary due to soil conditions flushing operations, and the amount of fresh water added to the system. The designed 6 months temporary storage is an estimated volume based on: 1) waste from animals; 2) excess rainfall after evaporation; and 3) the largest 24 hour (one day) rainfall that occurs on the, average of once every 25 years. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year. This estimate is based on 7 inches of excess rainfall which is,equal to or exceeds the highest 6 months excess in a year. The average annual excess rainfall is approximately 8 inches. Therefore, an average of 8 inches of excess rainfall will need to be pumped each year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(s). If the outlet pipe is not installed on the elevation to begin pumping, a permanent marker must be installed on this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain minimum treatment depth (6 feet). Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin pump -out of the lagoon when fluid level reaches eleva- tion 55.6 as marked by permanent marker. Stop pump -out when the fluid level reaches elevation 55.5 or before the fluid depth is less than 6 feet deep (this prevents the loss of favorable bacteria). The design temporary storage, less 25 year storm is 416822 cubic feet or 3117832 gallons. As stated before, this volume will vary considerably from year to year. 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per -hour. 5;. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6.. Repair any eroded areas or areas damaged by, -.rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law,