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HomeMy WebLinkAbout430013_CORRESPONDENCE_20171231NORTH CAROLINA W Department of Environmental W4 If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Michelle Barnett (919) 733-5083 ext. 544. Sincerely, W. Klimek, P.E. cc_ (Certificate of Coverage only for all cc's) Harnett County Health Department Fayetteville Regional Office, Water Quality Section Harnett County Soil and Water Conservation District Water Quality Central Files NDPU Files O�oF W A 7-F9OG Michael F. Easley, Governor William G. Ross Jr., Secretary r North Carolina Department of Environment and Natural Resources —1 p Alan W. Klimek, P.E., Director Division of Water Quality , August 2, 2002 T. A. Womble Corp. Carroll's Foods Inc. Farm 86 1616 McKoy Town Road Cameron NC 28326 Subject: Certificate of Coverage No. AWS430013 Carroll's Foods Inc. Farm 86 Swine Waste Collection, Treatment, Storage and Application System Harnett County Dear Thomas A- Womble: In accordance with your application received on April 10, 2002, we are forwarding this Certificate of Coverage (COC) issued to T. A. Womble Corp., authorizing the operation of the subject animal waste collection, treatment, storage and Iand application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the CarrolI's Foods Inc. Farm 86, located in Harnett County, with an animal capacity of no greater than 2200 Farrow to Feeder and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003 and shall hereby void COC Number AWS430013 dated December 18, 1998. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership - Non -Discharge Permitting Unit Internet httpJ/h2o.enr.nc.state.us/ndpu RMEMt 1617 Mail Service Center, Raleigh, NC 27699 1617 Telephone (919) 733-5083 Fax (919) 715-6048 DEN Customer Service Center Telephone 1 800 623-7748 An Equal Opportunity Action Employer 50°% recycled/10°% post -consumer paper Notification of Change of Ownership Animal Waste -Management Facility (Please type or print all information that does not require a signature) In accordance with the requirements of 15A NCAC 2H .0217(a)(1)(H)(xii) this form is official notification to the Division of eater Quality fDWQ) of the transfer of ownership of an Animal Waste Management Facility. This form must be submitted to DNVQ no later than 60 days following the transfer of ownership. General Information: Name of Farm: (aft r=cFacility No: 4/ - i (FftG l�Iv c��-1 ] Previous Owners) Name: 5 11 5A�%, T ATIC' l Phone No: 9)1_� 7-3rJ New Oxvner(s) Name:_. L__" Jll'� : C!0 p _ Phone No: 9M R� '. 3, V Mailing Address: lCcV Z)4CVLI t --7 A-lt/E7 .��J( C', cY 7(� Farnt Locatiar7: Latitude and Longilude:J.r'735 '/ 7 �l IV,1 T/ ` ©' i _IS Couniv: #Ae 4'e-I I t u.ase uiiazr, a �"YJ of a Co:]iii'.'rCad rriai� �'liu iD:.u110r luentt fisd :...d ..tSCrlbe lie! ,^ v (13e spec. lflc.road .a„ yes, d:reCt::in."i, Milepost. etc.): rP�M �'e cti��Gl./�%rLLc : ! Zc,� ulC-ai 3-5Gc--7 C/& 7aJ- ,/ tzo Oneration Description: Type of Sivine No. of Animals El tik_ can to seeder ❑ Feeder to Finish O Farrow to Wean / LK"Farrow to Feeder Z2t:C ✓ ❑ Farrow to Finish El Gilts 17 Boars Type of Pouter- © Laver © Pullets No. of Animals Other Type of Livestock. Type of Cattle ❑ Dairy ❑ Beef No. of Aninlals Number of Animals: Acreage Available for Application: 7t% . (c /Required Acreage:__ �� d Number of Lagoons / Storage Ponds : 2 ✓ Total Capacity: IT`24-7_3 Cubic Feet (n') Owner / Manager Agreement 1 (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Water Quality {D'kVQ) be=ore the new animals are stocked. I (use) understand that there must be no discharge of animal waste from the storage or application system to surface .vaters of the state either directly through a man-made conveyance or from a storm event less severe than the 25-vear. 24-hour storm and there must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from lounging and 'heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District_ I (we) know that an modification must be approved by a technical specialist and submitted to the Soil and NT.'ater Conservation District prior to implementation. A change in land ownership requires written notification to DWQ or a new ceni fication (if the approved plan is changed) within 60 days of a title transfer. Dame of Nem- Land Owner: 7 A tOow r ii t.e= C&r?_t7 Signature: Dame of ?> tanager(� different from owner): Signature: v Please sign and return this form to: ��� r Date- c_ 7 t' 4 Date: '_?' 2- 7 - C N. C. 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General Information- tiame of =arm: t,A;o0i2 t I 'S F,=QSz Previous Owner(s) Name: 23 ` SAnit i j New Owner(s) Name: -7-A &bmR&F Mailing Address: /61 P Farm Location: Latitude and Longirude:N 3: r 5 _ f I Please attach a cop, of a county road map with location identiV milepost- etc.): Operation Description: Ttipe of Swine No. of Animals ❑ Wean to Feeder ❑ Feeder to Finish lVi-arrow to Wean UO Farrow• to Feeder % M) Tip of Poultry ❑ Laver ❑ Pullets �3 acility No:_-1� 'hone No: /� 9 499 _ 23Gi hone No: /9 49 2 1. County: _ ig14VWe- t ana, describe be?aw (Be specific: road names, directions, 3S 8 No_ of Animals Type of Cattle ❑ Dairy 0 Beef No. of Animals ❑ Farrow to Finish Other Type of Livestock- Number 4.�4n1mals: Gilts- 9y ��-7 � -c 3 El Boars b_ :.A Acreage Available for Application: zL7 : Required Acreage: `umber of Lagoons ! 5toraaeknn Total Capacity:. I C:UL Cubic Feet (ft'! n ^ �R�� ....... ....c:zzz*:x:*.cad.t.c.,.t***i*x.rs.:z*zzzzz*zz.s........=*:z**.......... '`� � "� • 0 Owner /Manager Agreeme+� I (we) verfy that all �'�e abovon is con, ect and will be updated upon changing. I (we) understand"e� ration and maintenance procedures estathe approved animal waste management plan for the farm name � e and will implement these procedures. • that any expansion to the existing design capacity of the waste treat 0"it and storage s"•stem or constrttction of ne will require a new certification to be submitted to the Division of Water Quality (DWQ) before the new an,, ni alas are staked. I (we) understand that there must be no discharge or anima] waste from the storage o,- application syst io surface waters O�ti stato/c4her directly CilrouQh a man-made conveyance or from a stonn event less severe than, the 5-vear. 2-1-hour storm aana [here'tfiust not be run-off from the application of animal waste. I (we) Understand that run. -off f Pollutants from lounging and heavv use areas must be minimized using technical standards dcvelopej by the -Na-1 Resources Conservation Service. The approved plats will be filed at the fare and at the office of the local Soil and %Vaier nservation District. I (w-e) know that any modificadon must be approved by a technical specialist and submitted to the Soil nd Water Conservation District prior to implementation. A change in land ownership requires written notification to D"' or a new certification (if the approved plan is chanced) within 60 days of a title transfer_ Dame of New Laud Owner : % /+ Signature: Date: Y — 8 - C ;� Name of Alan 142 r(if different ", om own r): � ,mot A, Wr7t-o3 ur Si:rtature: lk-� Date: t7' Please sXtl and return this form to: -N. C. Division of 'Water Quality Non -Discharge Compliance / Enforcement Unit 1617 Mail Service Center Raleigh, NC 27699-1617 .august 19, 1997 r CENTRAL CAROLRYA TIRE DISPOSAL STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY P.O. BOX 29535 RALEIGH, NC 27626-0535 y°*0. �n lk �O,c3 ATTN: SUE HOMEWOOD ENCLOSED YOU WILL FIND THE REQUESTED INFORMATION. SHOULD THIS NOT BE SUFFICIENT. CONTACT ME AT 1-800-232-0035. SINCERELY, RECiziVED r THOMAS A. WOMBLE �� Vu.LE e Route 2, Box 59B / Cameron, north Carolina / 28326 / 919-499-2301 / Fax: 919-499-4619 JUL-09--98 08:56 AM B-T-SANATATIO 9194994619 P.01 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director June 17, 1998 B.T. Sanitation Inc. CCPPofY2 aL CCPPN96 - B,T_ San liatiun, Inc. 1616 McKay Tuwn Rd Cameron NC 23325 Attu: Billy S, Tholnm a � r NcQu�.. ENVIRONMEWr Subjeci: Application No. AWS430013 Addhlonal Information Request CCi 492 & CCPP086 - ELT_ Sanitatloi4 Inc. Anitin-A Waste Opemiton Harnett County Dear hilly g, Thomas. The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address the following by My 17, 1998: 1) lift; permit application trust be signed by the owner. The original is enclosed for signature. =i2) The yazrly Plant Available Nitrogen is shown to be calculated ws 6.5 lbslanimal unil/yr. For Farm 92 this should be calculated as 7900 lhs/yr, howevu it is listed in die Warta: IJti1i7ation Plan (%UP) as 7150. Please have this eotreelcd as needed. V 3) The Odor Control Checklist and Insect Control Cha.c�cklist should have Best Management Pmaices to be employed at this facility identified by checking the appropriate bvxas, 4) An Fmetgerlcy Action Plan. Please reference the subject permit application number when providing Ike requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information rCq",stcd by this later, must be submitted on or before July 17, 1998 or the Division will return your application as incomplrlc In accordance wirh 15A N.C.A.C. 2H _0200 and your tit:ility will be consi&Ted to be operating without apermit. Please be advised that operation of the subject anhnal waste management system without a valid permit is s violation of North Carolina General Statute 143-215.I and will.subject you to thr enforcement aulliority of the Envirornntata: Management Commission. If you have anv questions regarding this request, please call me at (919) 7 33-508a, extension 502. incercix. Sue Homewood Environmental Enghwer Non -Discharge Permitting Unit cc: P mik Filc Fayetteville Regional Office P.O. Box 29535, Raieloh, North Carolina 27626-0535 7elcphone 919-733-5083 FAX 919-715-6048 An Equal Opportunity Attlrrnolive Action Employer SO46 recycle4)10% post -consumer paper Facility Number. 43 - 14 Facility Name: CCPP#86 - Central Carolina Pork Producers 4. 1, this appli for has been r sewed application are not package will tie" Signature T'S CERTIFICATION: (Land Owner's name listed in question 1.2), attest that CC _pr i- j(, (Facility name listed in question 1.1) me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this npleted and that if all required supporting information and attachments are not included, this application ed to mess incomnletel Date 5. MANA9ER'S CERTIFICATION: (complete only if different from the Land Owner) 1, ZZoU /}S )� lalam LLT (Manager's name listed in question 1.6). attest that this application for (y CA!�i & (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will/be returned as incomplete. Signature 2��-- _ Date Z '9_9 THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 FORM: AWO-G-E 5/28198 Page 3 of 4 43 - 14 Facility Number: 43 - 13 Facility Name. CCPP#92 - Central Carolina Pork Producers 4. 1, TION: (Land Owners name listed in question 1-2), attest that this applic*fi for _ CC V:V 44L (Facility name listed in question 1.I) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will hS r�mgd to me as incomes. Signature 5. Date S CERTIFICATION: (complete only if different from the Land Owner) 1 �_ 4 &&061 __ (Manager's name listed in question 1.6), attest that this application for dCP A� �7A (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be r ed as incomplete. Signature Dalte �4f-'�� THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 FORM: AWO-G-E 1128/98 Page 3 of 4 43 -13 operation in diverting storm water from the lagoons. V WASTE UTILIZATION PLAN The following calculations are based on information provided by Parks Blake, District Conservationist, Barnett Soil and Water Conservation District, Lillington, NC (910) 893-7584. Farm 86 is a 1,000 sow farrow to feeder operation. Farm 92 is a 1,200 sow farrow to feeder operation. PAN is assumed at 6.5 lbs/animal unit/yr (NCSU/ NCDA spreadsheets shown in 633-46). This results in 6,500 lbs/yr PAN for Farm 86's lagoon and 7,800 lbs/yr PAN for Farm 92's lagoon. PAN application limits for Coastal Bermuda in the following soils are: Blaney 240 lb/acre/yr Gilead 300 lb/acre/yr Blanton 175 lb/acre/yr Vaucluse 270 lb/acre/yr The above limits are increased by 50 lb/acre/yr for Bermuda overseeded with Rye. The attached drawing (Site Plan 1" = 3001) shows the pastures and hydrants mentioned below. The gun is retrieved to each hydrant in a radial pattern. As each "pull" of the reel retrieves the gun to the hydrant, the possibility exists for the soil in the vicinity of the hydrant will become saturated from converging pulls, creating runoff. For this reason the gun cart must be stopped well short of the hydrant to prevent multiple applications of wastewater to the same soil within the frequency limit specified below. The location and length of each pull should be staked so that successive pulls to the same hydrant may be planned to prevent runoff. 9 Farm 92 Application Field Requirements Past- Acres Soil Recom- Applic- Freq- Applica ure & mended ation uency, tion Hydr- Maximum Amt.*, Days* Limit ant Irriga- In. per lbs- tion Applic- PAN/yr Rate* ation In./hr D 17.9 Blaney 0.60 0.95 3 5,190 E&F N/A G 19.1 Blaney 0.60 0.95 3 5,540 H 54.7 Blaney 0.60 0.95 3 15,860 27.3 Gilead 0.35 1.90 6 9,550 9.0 Vaucluse 0.47 1.45 5 2,880 Total 128.0 1 i I 1 1 39,020 (* Technical Guiae Section 11-G, USDA, SCS, NC, Jun 4b) Application limit of acreage available to Farm 92 far exceeds its PAN generation of 7,800 lbs/yr. Weather and soil moisture conditions permitting, spray irrigation will be conducted year round as per the attached Table "Traveling Irrigation Gun Settings" 11 Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Farmstead Vegetative or wooded buffers; O Recommended best management practices; ill "Good judgment and common sense Animal body surfaces + Dirty manure -covered animals Er Dry floors Floor surfaces • Wet manure -covered floors iF Slotted floors; e Waterers located over slotted floors; Or Feeders at high end of solid floors; e Scrape manure buildup from floors; O Underfloor ventilation for drying Manure collection pits • Urine; Mr Frequent manure removal by flush, pit recharge, • Partial microbial decomposition or scrape; O Underfloor ventilation Ventilation exhaust fans 9 Volatile gases; Fan maintenance; Dust Rr Efficient air movement Indoor surfaces • Dust iF Washdown between groups of animals; O Feed additives; Ir Feeder covers; Mr Feed delivery downspout extenders to feeder covers Flush tanks • Agitation of recycled lagoon 13 Flush tank covers; liquid while tanks are filling O Extend fill lines to near bottom of tanks with anti -siphon vents Flush alleys 0 Agitation during wastewater O Underfloor flush with underfloor ventilation conveyance Pit recharge points • Agitation of recycled lagoon (3 Extend recharge lines to near bottom of pits - liquid white pits are filling with anti -siphon vents Lift stations • Agitation during sump tank I] Sump tank covers N/A puf w vs lnt LAQxm4 filling and drawdown Outside drain collection • Agitation during wastewater 0 Box covers WA ise arrswe cc , Er-nccS or junction boxes conveyance pat 30KW.rri oN OcKee3' 0 AMOC - November 11, 1"6, Page 3 Source Cause _ BMPs to Minimize Odor Site Specific Practices End of drainpipes at • Agitation during wastewater o trxtend discharge point of pipes underneath lagoon conveyance lagoon liquid level Lagoon surfaces • Volatile gas emissions; Proper lagoon liquid capacity; • Biological mixing; W Correct lagoon startup procedures; • Agitation ❑ Minimum surface area -to -volume ratio; ? 190 Minimum agitation when.pumping; ❑ Mechanical aeration; ❑ Proven biological additives Irrigation sprinkler • High pressure agitation; Irrigate on dry days with little or no wind; nozzles • Wind drift fly' Minimum recommended operating pressure; (lid Pump intake near lagoon liquid surface; O Pump from second -stage lagoon Storage tank or basin • Partial microbial decomposition; ❑ Bottom or midlevel loading; surface • Mixing while filling; ❑ Tank covers; • Agitation when emptying ❑ Basin surface mats of solids; (] Proven biological additives or oxidants Settling basin surface • Partial microbial decomposition; ❑ Extend drainpipe outlets underneath liquid W/A • Mixing while filling; level; • Agitation when emptying Cl Remove settled solids regularly Manure, slurry or sludge • Agitation when spreading; ❑ Soil injection of slurry/sludges; LVA spreader outlets . Volatile gas emissions ❑ Wash residual manure from spreader after use; ❑ Proven biological additives or oxidants Uncovered manure, + Volatile gas emissions while ❑ Soil injection of slurry/sludges slurry or sludge on field drying ❑ Soil incorporation within 48 hrs.; surfaces ❑ Spread in thin uniform layers for rapid drying; ❑ Proven biological additives or oxidants Dead animals • Carcass decomposition iF Proper disposition of carcasses Dead animal disposal • Carcass decomposition ❑ Complete covering of carcasses in burial pits; U/A pits ❑ Proper location/construction of disposal pits Incinerators • incomplete combustion ❑ Secondary stack burners VIA :; '-November 11,1996, Page�- to Mioimlze Odor Standing water around + improper drainage; W Grade and landscape such that water drains facilities . Microbial decomposition of away from facilities organic matter Manure tracked onto • Poorly maintained access roads ®' Farm access road maintenance public roads from farm access Site Additional Information : Available From : Swine Manure Management; 0200 Ru"MP Packet NCSU. County Extension Center Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet NCSU - BAE Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment; EBAE 128-88 NCSU - BAE Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment; EBAE 129-98 NCSU - BAE Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-93 NCSU - BAE Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet NCSU - BAE Controlling Odors from Swine Buildings, PIH-33 NCSU - Swine Extension Environmental Assurance Program ; NPPC Manual NC Pork Producers Assoc Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communications Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings Florida Cooperative Extension 119➢6,'Pa _: �INIOC-)�avcmbi:r.� � ,. _ ,�•'�;.x.'� ��., :�� : , .: •,�:;,:, .,.; Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specirrc Practices Liquid Systems Flush Gutters + Accumulation of solids Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. Remove bridging of accumulated solids at discharge Lagoons and Pits • Crusted Solids Ili' Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 - 8 inches over more than 30% of surface. Excessive Vegetative + Decaying vegetation O Maintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Feeders • Feed Spillage !IS Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. Clean up spillage on a routine basis (e.g., 7 -10 day interval during summer; 15-30 day interval during winter). Feed Storage • Accumulations of feed residues (l8' Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). 0 Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. �l •f' -Mltr -� 'r��.3,� .•'i 1.^..J. •�', .I .. .. •• � �1 .�� y+ti�w:A 4�rtr'rR. � Jn.• T+l '%7 F'L.. .- ... Ill r - �. jej l� ,11. ', r . • S - .^�,,. Wl 1eiN., ty}f� t, �� .� f w. �i� f.. �� . Source Cause BMPs to Conlrol Insects. Animal Holding Areas • Accumulations o and feed wastage wastes CI Eliminate low areas that trap moisture along fences and other locations where waste accumulates and disturbance by animals is minimal. O Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as 014 Site Dry Manure Handling • Accumulations of animal wastes I] Remove spillage on a routine basis (e.g., 7 - 10 u/A Systems day interval during summer, I3-30 day interval during winter) where manure is loaded for land application or disposal. O Provide for adequate drainage around manure stockpiles. O Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC, 27695.7613. Ey A .+L�../:J,[ .��' . i •.L .Jrt...,. - ` ...j``. ,' ��� . G-•i4�,/�/�Y� ;'�r�1 kr !.' .l.h .r��$1:C�:Y' i i + 71MIC .iNQY�nbtr.'l#,'� 16, 1Page �. P:' i _ { + evE, r.•: J ��f�� }4U- DEM-F & E Fax:919-733-0719 Jul 8 198 12:52 P_02/04 l A,3 C %_. EMERGENCY ACTION PLAN PHONE NUMBERS AWQ (916) 4� ` I S4a EMERGENCY MANAGEMENT SYSTEM 0(6) w - 84-59 SWGD 10 &3 - -19_F4 NRCS a - S84 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running o% site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible_ Suggested responses to Borne possible problerns are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes tp fields at an acceptable rate. C. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. immediately stop waste application. b.. Create a tempoaary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate ar,d eliininate the reasons) that caused the runoff_ e. Evaluate tare application rates for the fields where runoff occurred. C: Leakage from the wastt pipes and sprinklers -action include: a. Stop recycle pump. b_ S►.ap irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D: Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. i d_ Stop all flows in the house, flush systems, or solid separators. December 18, 1995 DFM-F & E Fax:919-733-0719 Jul 6 '98 12:55 ?.03iO4 e. Repair all leaks prior to restarting pumps - Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks- possible action: a. Dig a scull sump or ditch away from the embankment to catch all seepage, gut in a submersible pump, and pump back to lagoon. b. If hales are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and now any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property. e. Does the spill have the potential to reach surface waters? f. Could a futare rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on'or off of the property)7 h. How much reached surface waters? 3: Contact appropriate agencies. a. During normal business trouts, call your DWQ (Division of Water Quality) regional office; Phonevo 4s6 164iAfter hours, emergency number. 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of JDovement of the spill, weather and wind conditions. The cor>ieetive measures that have been under taken, and the seriousness of the simation. b. If spill leaves property or enters surface waters, call local EMS Phone number Ckr4 W13• gl.s5 c, lnstru:t Elvis to contact local Health De srtment. d. Contact CES, phone number9po W31, 1 SWCD office phone number @jd�- "3 - Zu-B4 and local NRCS office for advicehechnieal assistance phone number C91a1- bq3--tcg4 4: If none of the above works call 911 or the Sheriffs Department and explain your pry-tblem to them and ask that person to contact the proper agencies for you. 5- Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name:- Q1- S`laTC- NS 13 C b. Contractors Address: g3 V 4 z 6 wA�V-:25Au--5 -W- 2539s c. Contractors Phone: 0 293 - 16CDOO 2 December 18, 1996 DEM-Y & E rax:919-733-0719 Jul 8 '98 12;5'-; 04f`04 i 5; I Contact the technical specialist who certified the lagoon (MRCS, Consulting iEngin=r, etc.) .... I a. Name: teRAiz-D R- i20:5T b. Phone: (9 iq) 975 7- 044�L 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 3 December 18. 1996 ra 4 State of North Caroliha Department of Environment and Natural Resources RECEWE® Division of Water Quality .lames B. Hunt, Jr., Governor CEC 2 3 1998 Wayne McDevitt, Secretary YETTEVILLE A. Preston Howard, Jr., P.E., Dire EG. OFFICE August 25, 1998 B.T. Sanitation Inc. CCPP#92 & CCPP#86 - B.T. Sanitation, Inc. 1616 McKoy Town Rd Cameron NC 28326 Attn: Richard Rust "V V r ilk" '&4�j 0 2 NCDENR NORTH CARoumA DEPARTMENT OF ENVIRONMENT AND N/rURAL RESOURCES Subject: Application No. AWS430013 Additional Information Request CCPP#92 & CCPP#86 - B.T. Sanitation, Inc. Animal Waste Operation Harnett County Dear Richard Rust: The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address the following by September 24, 1998: 1. The Waste Utilization Plan (WUP) should list, for each crop, the months which waste application may occur. 2. Please include the 23 NRCS specifications in the Waste Utilization Plan. The specifications can be found in the sample WUP which is part of the NRCS standards. 3. Both the owner and the technical specialists must sign and date the WUP. Please note that all WUP revisions must be signed and dated by both the owner and the technical specialist. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter, must be submitted on or before September 24, 1998 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5093, extension 502. Sincerely, Sue Homewood Environmental Engineer Non -Discharge Permitting Unit cc: Fayetteville Regional Office, Water Quality Permit File P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper V:H:i1 =C. ON ANIMAL WASTE MANAGEMENT PLAN CARROLL'S FOOD'S INC. FARM 86 (Facility No. 43-XP 1 71998 AND FARM 92 ( Facility No. 43-13 ) hfor-Dis,%;, � A�rnit�;,�g STATE ROAD 1105, BARNETT COUNTY, NC OWNED AND OPERATED BY B.T. SANITATION THOMAS WOMBLE Mailing Address: 1616 McRoy Town Rd., Cameron, NC 28326-9304 Phone: (919) 499-2301 Prepared by: Richard R. Rust, PE, PhD Environmental Consultant, 5641 Piper Drive Fuquay, NC 27526 (919) 557-0444 1 August 1997 Revised 10 September 1998 w jj - Signed /r;- , Thomas Womble er, Date: cARrO�,� Signed V , Richard R. Rus ,Qg WS cialist, Date: p 98 �L 1 13669 1 'Poi & aot 506.. PURPOSE qRD It. �J The following document and the attached drawing constitutes the Animal Waste Management Plan for the above Farms as required by "The Nondischarge Rule", 15A NCAC 2H .0200. I GENERAL INFORMATION Farm 86 is a 1,000 sow farrow to feeder operation established in March 1991. Farm 92 is a 1,200 sow farrow to feeder operation established in October 1991. Each farm has an independent anaerobic lagoon and applied wastewater from the lagoons with traveling gun spray irrigation systems using above ground pipelines for the past 6-7 years. The concept of the Animal Waste Management Plan is to land apply swine wastewater using traveling gun irrigation system with an underground pipeline from each of the two existing anaerobic lagoons. A. Certification Form (attached) B. Site Schematic (see attached drawing, Site Plan 1" = 400' ) 1 r operation in diverting storm water from the lagoons. V WASTE UTILIZATION PLAN The following calculations are based on information provided by Parks Blake, District Conservationist, Harnett Soil and Water Conservation District, Lillington, NC (910) 893-7584. Farm 86. is. a 1,000 sow farrow to feeder operation. Farm 92 is'a 1,200 sowfarrow to feeder operation. PAN is assumed at 6.5 lbs/animal unit/yr (NCSU/ NCDA spreadsheets shown in 633-46). This results in 6,500 lbs/yr PAN for Farm 86's lagoon and 7,800 lbs/yr PAN for Farm 92's lagoon. PAN application limits for Coastal Bermuda in the following soils are: Blaney 240 lb/acre/yr Gilead 300 lb/acre/yr Blanton 175 lb/acre/yr Vaucluse 270 lb/acre/yr The above limits are decreased by 25 lb/acre/yr for grazing this crop with cattle. The above limits are increased 75 lb/acre/yr for Bermuda overseeded with Annual Rye and grazed with cattle (100 lb/acre/yr for overseeding with rye reduced by 25% for grazing), subject to the following restrictions: 1. August 31 is the last application date to be credited to Bermuda. 2. 37.5 lb/acre/yr may be credited to Rye from September 15 - October 30. 3. No applications are made November - January. 4. 37.5 lb/acre/yr may be credited to Rye during February and March. 5. Harvesting is required when Rye reaches 12" - 15" to prevent shading of Bermuda. Harvesting of Rye is required prior to heading or April 7, whichever occurs first, to prevent shading of Bermuda. The attached drawing (Site Plan 1" = 4001) shows the pastures and hydrants mentioned in the following tables. 7 Farm 86 Application Field Requirements Field Acres Soil Recom- Applic- Freq- Applica mended ation uency, tion Maximum Amount, Days Limit, Irrig- In. per lbs- ation Applic- PAN/yr Rate, ation In./hr A 16.6 Blaney 0.60 0.95 3 3,070 5* B 12.3 Blanton 0.75 0.65 2 2,760 4* 6.0 Gilead 0.35 1.90 6 2,100 1.70* 7* C 13.7 Blanton 0.75 0.65 2 3,080 4* Total 42.6 11,010 (per lecnnlcal uulae secLion 11-V, UbVA, nL, Jun in) *during Rye growing seasons (Sep 15 - Oct 31 and Feb 1 - Mar 31) Application limit of acreage available to Farm 86 exceeds its PAN generation of 6,500 lbs/yr. From the beginning of April through the end of August (5 months of Bermuda grass), the application limit for Farm 86's acreage is 7,829 lbs PAN. From September 15 - October 30 (1.5 months of Rye), the application limit for Farm 86 is 1,597 lbs PAN. No application is permitted November - January (3 months). From the begining of February through the end of March (2 months of Rye), the application limit for Farm 86 is 1,597 lbs PAN. Assuming 3 lb PAN / 1,000 gal wastewater, application is limited to 142,380 cf during the 7 winter months (September - March). During this time 304,500 cf of wastewater will be generated. This is a wastewater surplus of 162,120 cf. Maintaining the neccessary lagoon volume for treatment, sludge, and 1.5' of freeboard, the storage capacity of Farm 86's Lagoon is 247,000 cf (5.68 months), which exceeds the surplus. 10 r Farm 92 Application Field Requirements Past- Acres Soil Recom- Applic- Freq- Applica ure & mended ation uency, tion Hydr- Maximum Amount, Days Limit ant Irriga- In. per lbs- tion Applic- PAN/yr Rate ation In./hr D 17.9 Blaney 0.60 0.95 3 5,190 5* E&F N/A G 19.1 Blaney 0.60 0.95 3 5,540 5* H 54.7 Blaney 0.60 0.95 3 15,860 5* 27.3 Gilead 0.35 1.90 6 9,550 1.70* 7* 9.0 Vaucluse 0.47 1.45 5 2,880 6* Total 128.0 1 1 1 1 39,020 11 (per Tecnnicai uutae section 11-U, U50A, 5C:5, NC:, Jun iu) *during Rye growing seasons (Sep 15 - Oct 31 and Feb 1 - Mar 31) Application limit of acreage available to Farm 92 far exceeds its PAN generation of 7,800 lbs/yr. From the beginning of April through the end of August (5 months of Bermuda grass), the application limit for Farm 92's acreage is 29,428 lbs PAN. From September 15 - October 30 (1.5 months of Rye), the application limit for Farm 92 is 4,800 lbs PAN. No application is permitted November - January (3 months). From the begining of February through the end of March (2 months of Rye), the application limit for Farm 92 is 4,800 lbs PAN. Assuming 3 lb PAN / 1,000 gal wastewater, application is limited to 427,807 cf during the 7 winter months (September - March). During this time 365,400 cf of wastewater will be generated, which is less than the application limit. Maintaining the neccessary lagoon volume for treatment, sludge, and 1.5' of freeboard, Farm 92's lagoon has a storage capacity of 4.5 months. It is therefore important that the lagoon level be close to the 11 lowest allowable level (247' MSL) at the end of October in the event that the ground is frozen in February. Weather and soil moisture conditions permitting (i.e., it is not raining and the ground is not saturated or frozen), spray irrigation will be conducted from 1 February - August 31 and 15 September - 30 October as per the attached Table "Traveling Irrigation Gun Settings". The frequency of irrigation for each field is specified in the tables above as minimum interval between applications. Retraction speeds listed below are minimum speeds for the soils listed below based on the following assumptions: Bermuda Grass overseeded with Rye, using the equipment listed above with 1.02" taper ring nozzle, 115 psi at turbine inlet, 60 psi at the nozzle (yielding 214 gpm), 160' spray radius, 300' arc. The Application Rate (Precipitation Rate) is calculated at r 0.38 in/hr, which approximates the recommended maximum application rates for the most restrictive soil, which is Gilead (Technical Guide Section II-G, USDA, SCS, NC, Jun 76). If it is desired to operate at less than the recommended maximum application rate, the nozzle should be changed to a smaller size and/or the pressure reduced (e.g., to operate at 0.5 the recommended maximum application rate over Gilead soils or 0.17 in/hr, use 0.87" taper ring nozzle and reduce turbine inlet pressure to 50 psi). Soil Application Frequency, Retraction Amount, In. days Speed, ft/hr Blaney 0.95 3 100 1.20* 5* 80 Blanton 0.65 2 165 0.95* 4* 100 Gilead 1.90 6 50 1.70* 7* 1 60 Vaucluse 1.45 5 65 1.45* 6* 65 (per Tecnnrcai vuiae Section it-u, ubua, SLS, vu, Jun to ano Nelson SR150 Gun table) *during Rye growing seasons (Sep 15 - Oct 31 and Feb 1 - Mar 31) The most restrictive (highest) retraction speed is used in Table 2-Traveling Irrigation Gun Settings to insure the Application Amount is not exceeded for any crop in the path of the gun. 12 Table 1, Field Specifications Field No. Useable Size, Acres Soil Type Slope, $ Crops Max. Applic. Rate, In./hr Max. Applic. per Cycle, In. A 10.6 Blaney 0-4 Brame 0.60 0.95 B 12.3 Blanton 2-6 CB/R 0.75 0.65 B 6.0 Gilead 2-6 CB/R 0.35 1.90 C 13.7 Blanton 0-5 CB/R 0.75 0.65 D 17.9 Blaney 0-6 CB/R 0.60 0.95 G 19.1 Blaney 1-5 CB/R 0.60 0.95 H 54.7 Blaney 0-4 CB/R 0.60 0.95 H 27.3 Gilead 0-4 CB/R 0.35 1.90. H 1 9.0 vaucluse 1 0-2 1 CB/R 1 0.60 0.95 Comments: Field A is seeded in Mahia Brome Grass, the remaining fields are Coastal Bermuda overseeded with Annual Rye. Evapotranspiration rates for Mahia Brome are unknown, but assumed to be equivalent to Coastal Bermuda overseeded with Rye (Parks Blake, Harnett Soil & Water Conservation District). A significant difference between Brome and Bermuda is that peak transpiration rates for Brome are during the winter months. Field I is reserved for future use. Table 2, Traveling Irrigation Gun Settings, is included as an attachment, Tab B. The 23 NRCS Required Specifications for a Waste Utilization Plan are included as an attachment, Tab J. 13 T�b REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) S. Odors can be reduced by injecting the waste or disking after waste application. waste should not be applied when there is danger of drift from the irrigation field: 5. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application_ No ponding should occur in order to control odor or flies. B. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 8 -------------------------------------------------------------------- WASTE UTILIZATION PLAN -------------------------------------------------------------------- REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. il. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species,'etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 9 -------------------------------------------------------------------- WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years_ Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page: 10 -------------------------------------------------------------------- ANIMAL WASTE UTILIZATION PLAN 7 Ly► or �\ t►1 ll --. P IMF o ° ty J 3 } RECEIVED ANIMAL WASTE MANAGEMENT PLAN CARROLL'S FOOD'S INC. FARM 86 (Facility No. 43-14) AND FARM 92 (Facility No. 43-13) STATE ROAD 1105, HARNETT COUNTY, NC Prepared by: Richard R. Rust, PE, PhD Environmental Consultant 5641 Piper Drive Fuquay, NC 27526 (919) 557-0444 CEC 2 3 1998 FAYE7-TEVfr LE REG. per; Ct -RECEIVED VVX i ER C! - ? f iy 8EUn0N 'JUN 81998 INDEX (per CAWMP.Dec 6, 1996, DEHNR DWQ & NRCS Standards) General Information 1 Certification Form Tab A Site Schematic Jacket Pocket Site Evaluation and Site Investigation 2 Existing Operations New/ Expanding Operations N/A Design Survey N/A Facility Design 2 Lagoon/Storage Facility Runoff Control Land Application System 3 Underground Pipeline Design Equipment Pipeline Construction Operation and Maintenance Plan 7 Pipeline Operation Inspection and Maintenance Waste Utilization 9 Application Field Requirements Field Specifications Irrigation System Specifications Traveling Irrigation Gun Settings Tab B Record Keeping 14 ATTACHMENTS Certification Form Tab A Traveling Irrigation Gun Settings Tab B Emergency Action Tab C Odor Control Tab D Insect Control Tab E Mortality Disposal Tab F Pump Curve Tab G Soils Maps Tab H Traveling Gun and Reel Performance Table Tab I Site Plan 1" = 400' Jacket Pocket k ANIMAL WASTE MANAGEMENT PLAN CARROLL'S FOOD'S INC. FARM 86 (Facility No. 43-14) AND FARM 92 (Facility No. 43-13) STATE ROAD 1105, HARNETT COUNTY, NC OWNED AND OPERATED BY B.T. SANITATION BILLY THOMAS AND THOMAS WOMBLE Mailing Address: Route 2 Box 59-B, Cameron, NC 28326-9304 Phone: (919) 499-2301 Prepared by: Richard R. Rust, PE, PhD Environmental Consultant 5641 Piper Drive Fuquay, NC 27526 (919) 557-0444 1 August 1997 PURPOSE The following document and the attached drawing constitutes the Animal Waste Management Plan for the above Farms as required by "The Nondischarge Rule", 15A NCAC 2H .0200. I GENERAL INFORMATION Farm 86 is an existing 1,000 sow farrow to feeder operation. Farm 92 is an existing 1,200 sow farrow to feeder operation. Each farm has an independent anaerobic lagoon and has been applying wastewater from the lagoons with traveling gun spray irrigation systems with above ground pipelines for the past 6-7 years. The concept of the Animal Waste Management Plan is to land apply swine wastewater using traveling gun irrigation system with one underground pipeline from each of the two existing anaerobic lagoons. A. Certification Form (attached) B. Site Schematic (see attached drawing, "Site.Plan 1" 300') L' 1 e II SITE EVALUATION AND SITE INVESTIGATION Q A. Existing Operations 1. Proximity to 100 yr floodplain: Neither Lagoon nor any of the waste application areas are located in the 100 year flood plain (reference FIRM Map #37085C0150D 4/16/90). 2. Dam Safety: Neither lagoon has an embankment height which exceeds 15' as measured from downgradient toe of slope to crest of embankment. There is no high hazard exposure immediately down stream of the lagoons. The lagoons are therefore exempt from Dam Safety criteria. 3. Proximity of Wetlands to waste application area: "Bank and Bed" wetlands associated with the headwaters of intermittent creeks are believed to be downgradient of the application areas. A 25, buffer is maintained from the wetlands and the application areas. IV FACILITY DESIGN A. Lagoon/Storage Facility Design 1. Existing Operations a) Design Needs: Farm 86 is a 1,000 sow farrow to feeder operation. Farm 92 is a 1,200 sow farrow to feeder operation. Assuming design treatment capacity of 348 cf/saw, sludge storage capacity of 174 cf/sow, and 4 months temporary storage of 174 cf/sow; the total required capacity (less the freeboard and 25 yr, 24 hr storm) is 696 cf/sow (NCSU/ NCDA spreadsheets 633-51 and 633-45) or 696,000 cf for Farm 86's Lagoon and 765,600 cf for Farm 92's Lagoon. The 25 yr, 24 hr storm is assumed at 6.41 inches (Elements of Urban Stormwater Design, H. Rooney Malcom, NCSU, 1989). No surface water drains to either of the lagoons. NOTE: Existing diversion ditches are to be maintained to prevent surface runoff from entering the ponds. b) Measurements and Calculated Volumes: Total capacities were calculated using the formula for volume of the frustrum of a general cone. Top and bottom areas are based on planimeter measurement of lagoon crest elevation from aerial photography (March 1991 for Farm 86 and March 1994 for Farm 92). The heights are based on plumb -bob measurement of kl..L 2 the bottom of the lagoons and Dumpy level measurement of crest kt, elevation and liquid surface on 8/20/97. Farm 86 Lagoon currently has 951,000 cf total capacity (lagoon bottom to lowest lip of the impoundment). The design storm would occupy 50,000 cf, leaving 901,000 cf. This is more than the 696,000 cf required for: treatment capacity, sludge storage, and 4 months temporary storage. Even if 1.5' of freeboard (132,000 cf) is maintained, an additional 1.68 months of storage is available (73,000 cf). Farm 92 Lagoon currently has 996,300 cf total capacity (lagoon bottom to lowest lip of the impoundment). The design storm would occupy 54,200 cf, leaving 942,100 cf. This is more than the 765,600 cf required for: treatment capacity, sludge storage, and 4 months temporary storage. Even if 1.5' of freeboard (152,400 cf) is maintained, an additional 0.5 months of storage is available (24,100 cf). B. Runoff control measures Diversion ditches: Existing diversion ditches are to be maintained to prevent surface runoff from entering the lagoons. Buffers: Spray application areas are buffered from property lines and creeks by 251. C. Land Application System 1. Underground Pipeline Design For each farm the pipeline is designed to overcome 65' of potential head (determined from topo and dumpy level measurement) and friction head of 40, (approximately equal for either pipeline) at a flow velocity of 4 fps. If the pump outlet pressure is 160 psi (80% of 200 psi working pressure for SDR 21 pipe) the pressure at the reel turbine is 115 psi and 60 psi at the gun nozzle. Waterhammer surcharge pressure from instant stoppage (e.g., valve closings of less than 2.3 sec for these 4,000, pipelines) is calculated at 188 psi. 160 psi working pressure + 188 psi = total waterhammer pressure of 348 psi, less than the 1,000 hour burst requirement for SDR 21 pipe of approximately 400 psi and less than the 60 sec burst requirement for SDR 21 pipe of approximately 600 psi. Hydrant valves are worm gear operated by hand crank. Absolute minimum closing times of 12 seconds are expected and will reduce total waterhammer pressure to 277 psi, well under the 1,000 hour burst specification of SDR 21 pipe. Since pumps are impeller design and powered by internal combustion engines, waterhammer from pump operation / failure is not anticipated. 3 2. Equipment 4"1" a) Farm 86 Motor; diesel engine of estimated 160 hp. Pump; Rainbow Mfg. Co., Fitzgerald, GA, (800) 841-0323, Model No. CDB 64 513-4DC, Serial No. 6545, Pump Curve PC5717 for Model 6x4Sx13 indicates 6" suction, 4" discharge, 13" max impeller, equipped with a strainer on the inlet end of the suction hose. Pressure gage; 0-250 psi, glycerine filled (located downstream of the pump and upstream of the Check Valve) Check Valve; 6" diameter. Pipe; Type, 6" SDR 21, 200 psi; in 18, joints of spigot and bell with O-ring. Air -Release and Air -vacuum Valves; 1" minimum valve diameter, (located at high spots of the pipeline and its branches). TEE; 6"x6" SDR 21, 200 psi, at intersection of pipeline branches. 45° elbows; 6"x6", SDR 21, 200. psi, as needed. Hydrant TEE's; 6"x4" as needed on pipeline branches. Hydrant Valves; 4"x4" on each Hydrant TEE. Reel; ABI 90 AT 985 w/Turbine Drive Gun; Nelson SR 150 Nozzles; Various b) Farm 92 Motor; diesel engine of estimated 225 hp. Pump; Serial No. 6540, Same as Pump at Farm 86. Other Equipment; Same as Above. %0.1 4 3. Pipeline Construction a) Laying Pipe Excavate to depth of 4 feet. Pipeline is of gasketed O-ring joints (no glued joints), therefore pipe need not be snaked for thermal contraction/expansion considerations. Female (socket) ends are laid forward. Pipe is joined in the trench to prevent damage to socket bells and spigot bevels caused by assembling pipe prior to placing it in the trench. NOTE: Excavations of MORE than 41 require trench walls be laid back on a 1:1 slope or a trench box as per OSHA for protection of workers in the trench from collapse of trench walls. The pipe is evenly bedded and compacted to the pipe's springline (center of pipe or 1/2 depth of pipe diameter) on 18" either side of the pipe, or to trench wall if this dimension is less than 18". 0-rings are joined as follows: Clean the ring groove, set the ring in the groove with manufacturers markings showing proper orientation, smooth the ring of twists and bulges. Clean the bevel on the spigot end of the pipe from the end to 1" beyond manufacturers reference mark for seating (reference mark should be 5.25" from end for 6" ID pipe), mark pipe if reference mark is missing, lubricate bevel with manufacturers recommended lubricant to an equivalent thickness of a brush coat of paint, align pipe, push bevel into bell until reference mark is flush with end of bell. DO NOT lubricate groove or ring. If excessive pushing is needed to connect the pipe, disassemble the joint and reseat the O-ring. b) Thrust Blocks Install thrust blocks at Any flow change of direction and the ends of the pipeline. Place cover (i.e. sheet plastic or coating) over the areas of the pipe/fittings that will be in contact with the pipe/fitting to prevent concrete bonding with pipe (facilitate pipeline repair). Concrete is to be in contact with undisturbed soil contact areas listed below and as shown in the plan sheet, except for the hydrant collar where soil is to be hand tamped around the circumference of the collar. 6"x6" Tee 4 sf (see detail on plan sheet) 6"x6" 90* Elbow 4 sf 6"x6" 45" Elbow 3 sf 6"x4" Hydrant Tee 4 sf below Tee and "collar" around riser pipe 1.5' thick, 3.5' diameter, with top of collar located 1' below grade. Dead End 4 sf ke 5 c) Hydrants PVC 6"x4" Tees, a with thrust block under each tee and concrete collar around the vertical pipe, as shown .in the drawing. The vertical pipe is capped with a valve and fitting to accept the inlet hose from the reel. d) Air Relief 6 Vacuum Relief Valves'in the dimensions specified above (under Equipment) are to be located at the top of each of the pipeline's high spots where air might accumulate. e) Pressure Testing Prior to backfilling the trench, charge the line, purging it of air, and slowly bring the line to 50 psi. Close the gate valve and monitor the pressure gage for pressure loss (indicating a leak) over a period of 2 hours. Fix leaks and repeat until all leaks repaired. Evacuate people from trench edge and Slowly (over a period of 30 sec. or more) bring pressure up to 195 psi (2600 pump rpm) (Note: test pressure of 1.5 x working pressure not possible with pump used). Close the gate valve and monitor pressure gage for at least 12 hours. Fix leaks and repeat until all leaks repaired. NOTE: depressurize the pipeline Slowly (over a period of 30 sec. or more). The pipeline is sufficiently tight if less than 4 gal/hr total leakage occurs at 200 psi or 2 gal/hr at 50 psi. f) Backfilling the Trench Trench is to be backfilled with excavated soils (free of rocks bearing on the pipe) in 8 inch lifts, compacted to approximately 85% of Proctor (approx. 105 pcf) as estimated by Field Engineer, prior to filling and compacting the next lift. Until 3 lifts above pipe, do NOT use Whacker Packer and do NOT compact directly above pipe by hand. k' 6 D. Operation and Maintenance Plan 1. Pipeline Operation a) Pump CAUTION: Both motors and pumps are capable of creating pressures which can rupture the pipe under waterhammer conditions (when valves are opened or closed abruptly). Watch the pressure gages closely. Operate pump to maintain pressure below 160 psi (measured at pump outlet). Decrease RPM to reduce pressure (2300 RPM should generate 160 psi at flow rates of 450 gpm or less). Pipeline is designed for maximum flow of 350 gpm (velocity of 4 ft/sec), which could occur with a pump outlet pressure of 160 psi. Gun nozzle will restrict flow to 250 gpm at 160 psi pump outlet pressure. b) Operating the Valves The SDR 21 PVC pipe used is rated for working pressure of 20Q psi. Opening or closing the valves faster than 12 seconds will decrease pipe life in resisting pipeline rupture from waterhammer. The valves should be operated smoothly. c) Charging the Line The pipeline should be charged at a velocity of 1 fps (90 gpm), or 30 psi at the pump outlet. After all the air has been purged from the line, slowly bring the pipeline up to operating pressure, connect the reel to the desired hydrant, and open the hydrant smoothly over a period of more than 12 seconds. The pump operator should be in communication (by radio) with an assistant located at the highest air purge valve on the line so that the pump operator may be informed when air has been purged and he may bring the pump up to operating pressure. d)'Lagoon Liquid Level Control Both Lagoons are to be equipped with a stick indicating liquid surface levels in feet above MSL. Farm 86's Lagoon is to be operated within a 6 foot range, from 309' to 315, MSL. With the lowest point of the embankment crest at 317, MSL, this leaves 2 feet of freeboard during normal operations. Should the 25 yr, 24 hr storm occur when the lagoon is at 3151, approximately 1.5' of freeboard would remain. Farm 92's Lagoon is to be operated within a 6 foot range, from 274' to 280' MSL. With the lowest point of the embankment crest at 282' MSL, this leaves 2 feet of freeboard during normal operations. Should the 25 yr, 24 hr storm occur when the lagoon �w 7 is at 280', approximately 1.5' of freeboard would remain. e) Draining the Line The pipeline is designed to be left full. However, it may be drained for maintenance, and it will be drained when hard freezes are expected which could cause damage to the pipeline. To drain the line: Close the gate valve, lock the check valve open, open the last hydrant on the line, and open the gate valve smoothly over a period of more than 12 seconds to allow the line to drain to the lagoon. 2. Inspection and Maintenance a) Lagoon Inspect the lagoon surface for undesirable vegatative growth and floating or lodged debris. Remove this material to preserve wastewater storage capacity. Inspect the lagoon embankment for settlement, cracking, "jug" holes, slumps, bulges, seeps, damp areas, erosion, and rodent damage. Trees and bushes are to be removed as their roots provide paths of wastewater migration through the embankment. If the above conditions are noted, they should be reported and corrected. Wastewater piping to the lagoon and recycling piping/pumps are to be inspected. Pipes should be properly supported to prevent breakage. Leaks are to be repaired. The suction screen on the inlet of the pipeline pump is to be kept free of debris. bj Pipeline Quarterly pipeline pressure testing will be conducted as described above. If a decrease in pressure is detected, the leak will be located and repaired. During operations the pipeline will be walked and inspected for leaks. Leaks may be indicated in the soil above the leak by depressions, soft spots, abnormally wet conditions, and accumulation of salts or minerals. If a leak is detected, it will be repaired immediately, recorded and reported. cj Diversion Ditches Ditches intercepting storm runoff prior to reaching the lagoon are to be cleaned and graded to insure their effective �Iw 8 operation in diverting storm water from the lagoons. V WASTE UTILIZATION PLAN The following calculations are based on information provided by Parks Blake, District Conservationist, Harnett Soil and Water Conservation District, Lillington, NC (910) 893-7584. Farm 86 is a 1,000 sow farrow to feeder operation. Farm 92 is a 1,200 sow farrow to feeder operation. PAN is assumed at 6.5 lbs/animal unit/yr (NCSU/ NCDA spreadsheets shown in 633-46). This results in 6,500 lbs/yr PAN for Farm 86's lagoon and 7,150 lbs/yr PAN for Farm 92's lagoon. PAN application limits for Coastal Bermuda in the following soils are: Blaney 240 lb/acre/yr Gilead 300 lb/acre/yr Blanton 175 lb/acre/yr Vaucluse 270 lb/acre/yr The above limits are increased by 50 lb/acre/yr for Bermuda overseeded with Rye. The attached drawing (Site Plan 1" = 300') shows the pastures and hydrants mentioned below. The gun is retrieved to each hydrant in a radial pattern. As each "pull" of the reel retrieves the gun to the hydrant, the possibility exists for the soil in the vicinity of the hydrant will become saturated from converging pulls, creating runoff. For this reason the gun cart must be stopped well short of the hydrant to prevent multiple applications of wastewater to the same soil within the frequency limit specified below. The location and length of each pull should be staked so that successive pulls to the same hydrant may be planned to prevent runoff. 9 Farm 86 Application Field Requirements Field Acres Soil Recom- Applic- Freq- Applica mended ation uency, tion Maximum Amount, Days Limit, Irrig- In. per Lbs- ation Applic- PAN/yr Rate, ation In./hr A 10.6 Blaney 0.60 0.95 3 3,060 B 12.3 Blanton 0.75 0.65 2 2,760 6.0 Gilead 0.35 1.90 6 2,100 C 13.7 Blanton 0.75 0.65 2 3,080 Total 42.6 11,000 (per Technical vuj-ae Section ik-u, USDA, bcs, Nu, jun I6) Application limit of acreage available to Farm 86 exceeds its PAN generation of 6,500 lbs/yr. M '�.V 10 Farm 92 Application Field Requirements Past- Acres Soil Recom- Applic- Freq- Applica ure & mended ation uency, tion Hydr- Maximum Amt.*, Days* Limit ant irriga- In. per lbs- tion Applic- PAN/yr Rate* ation In./hr D 17.9 Blaney 0.60 0.95 3 5,190 E&F N/A G 19.1 Blaney 0.60 0.95 3 5,540 H 54.7 Blaney 0.60 0.95 3 15,860 27.3 Gilead 0.35 1.90 6 9,550 9.0 Vaucluse 0.47 1.45 5 2,880 Total 128.0 1 39,020 wecnnicai uuxae becrxon 11-u, ubva, ,Lb, Nam, Jun /d) Application limit of acreage available to Farm 92 far exceeds its PAN generation of 7,150 lbs/yr. Weather and soil moisture conditions permitting, spray irrigation will be conducted year round as per the attached Table �! "Traveling Irrigation Gun Settings" Retraction speeds listed below are minimum speeds for the soils listed below based on the following assumptions: Bermuda Grass overseeded with Rye, using the equipment listed above with 1.02" taper ring nozzle, 115 psi at turbine inlet, 60 psi at the nozzle (yielding 214 gpm), 160' spray radius, 300' arc. The Application Rate (Precipitation Rate) is calculated at 0.38 in/hr, which approximates the recommended maximum application rates for the most restrictive soil, which is Gilead (Technical Guide Section II-G, USDA, SCS, NC, Jun 76). If it is desired to operate at less of the recommended maximum application rate, the nozzle should be changed to a smaller size and/or the pressure reduced (e.g., to operate at 0.5 the recommended maximum application rate over Gilead soils or 0.17 in/hr, use 0.87" taper ring nozzle and reduce turbine inlet pressure to 50 psi). Soil Application Frequency, Retraction Amount*, In. days* Speed, ft/hr (summer perennials) Blaney 0.95 3 100 Blanton 0.65 2 165 Gilead 1.90 6 50 Blaney 1.20 5 65 (winter) (* Technical Guide Section II-G, USDA, SCS, NC, Jun 76) 12 Table 1, Field Specifications Field No. Useable Size, Acres Soil Type Slope, % Crops Max. Applic. Rate, In./hr Max. Applic. per Cycle, In. A 10.6 Blaney 0-4 Brome 0.60 0.95 B 12.3 Blanton 2-6 CB/R 0.75 0.65 B 6.0 Gilead 2-6 CB/R 0.35 1.90 C 13.7 Blanton 0-5 CB/R 0.75 0.65 D 17.9 Blaney 0-6 CB/R 0.60 0.95 G 19.1 Blaney 1-5 CB/R 0.60 0.95 H 54.7 Blaney 0-4 CB/R 0.60 0.95 H 27.3 Gilead 0-4 CB/R 0.35 1.90 r--T 9.0 Vaucluse 1 0-2 j CB/R 0.60 0.95 Comments: Field A is seeded in Mahia Brame Grass, the remaining fields are Coastal Bermuda overseeded with Rye. Evapotranspiration rates for Mat. Brome are unknown, but assumed „ to be equivalent to Coastal Bermuda overseeded with Rye. A significant difference between Brome and Bermuda is that peak transpiration rates for Brome are during the winter months. Fields H & I are reserved for future use. Table 2, Traveling Irrigation Gun Settings, is included as an attachment. ' 13 Table 4, Irrigation System Specifications k4" Farm 86 and Farm 92 k.., Flow Rate of Sprinkler 214 gpm Operating Pressure at Pump 160 psi Design Precipitation Rate 0.32 inches/hour Hose Length 980 feet Type of Speed Compensation Mechanical Pump Type Engine Pump Power Requirement 50 hp Wastewater will be sampled annually for nutrient content. Application soils will be sampled annually for lime requirement, copper accumulation, and zinc accumulation. The above application rates will be adjusted accordingly. Table 5, Thrust Block Specifications Location Thrust Block Area 6"x6" Tee 4 sf (see detail on plan sheet) 6"x6" 90° Elbow 4 sf 6"x6" 450 Elbow 3 sf 6"x4" Hydrant Tee 4 sf below Tee and "collar" around riser pipe 1.5' thick, 3.5' diameter, with top of collar located 1' below grade. Dead End 4 sf VI RECORD KEEPING Pumping records, lagoon levels, field applications, precipitation, leaks/spills, emergency response, etc. will be kept as per the Certification Training for Operators of Animal Waste Management Systems Manual. Records of the annual Wastewater and soil samples analyses will be kept. A minimum of two compliance inspections per year will be conducted by the State, one by DWQ, NC DEHNR and one by NC Division of Soil and Water. Both inspections will include all facets of hog waste management (e.g., waste generation, collection, storage, distribution, application, and percolation). Items not in compliance with the Waste Management Plan will be cited as violations. The above records -will be maintained for five years. VII EMERGENCY ACTION PLAN See attached checklist VIII ODOR CONTROL See attached checklist IX INSECT CONTROL See attached checklist X MORTALITY DISPOSAL �%_' See attached checklist 1._. 15 Richard R. Rust, PE, PhD Environmental Consultant �`- 5641 Piper Drive Fuquay, NC 27526 (919) 557-0444 6 February 1998 Mr. Parks Blake District Conservationist Harnett Soil and Water Conservation District County Office Building PO Boa 267 LilUngton, NC 27546 SUBJECT`. Animal Waste Management Plan Certifications for Carrol's Foods Inc. Farm 86 (Facility No. 43-14) and Farm 92 (Facility No. 43-13); Located on State Road 1105, Harnett County, NC; Owned and Operated by B.T. Sanitation (Billy Thomas and Thomas Womble); Mailing Address: Route 2 Boa 59-A Cameron, NC 28326-9304 Dear Parke: Thank you for your assistance in helping me prepare the enclosed Animal Waste Management y `ter Plan and the Certifications for the above referenced farms. I have inspected the irrigation pipelines for the above referenced facilities. I was present during pressure testing and no leaks were detected. Please find the enclosed changes to the Animal Waste Management Plan which reflect the as -built conditions and replace the pages in the Plan previously submitted with the enclosed pages. I have mailed copies of these changes to NC DEHNR, Division of Water Quality, Water Quality Section, Compliance Group, Box 29535, Raleigh, NC 27626, along with County Road Maps showing the location of the farms. Please let me know if further action on my part is required to bring these two farms into compliance with 15A NCAC 2H .0200. Richard R. Rust, PE, PhD Environmental Consultant Rickard IL Rust, PE, PhD Environmental Consultant 5641 Piper Drive Fuquay, NC 27526 (919) 557-0444 6 February 1998 NC DEHNR Division of Water Quality Water Quality Section, Compliance Group Boa 29535 Raleigh, NC 27626-0536 SUBJECT: Animal Waste Management Plan Certifications for Carrol's Foods Inc. Farm 86 (Facility No. 43-14) and Farm 92 (Facility No. 43-13); Located on State Road 1105, Harnett County, NC; Owned and Operated by B.T. Sanitation (Billy Thomas and Thomas Womble); Mailing Address: Route 2 Boa 59-B, Cameron, NC 28326-9304 Dear Sir. I have inspected the irrigation pipelines for the above referenced facilities. I was present during pressure testing and no leaks were detected. Please find the enclosed changes to the Animal Waste Management Plan which reflect the as -built conditions and replace the pages in the Plan previously submitted with the enclosed pages. I have mailed copies of the changes to Mr. Parks Blake, District Conservationist, Harnett Soil and Water Conservation District, County Office Building, PO Bog 267, Lillington, NC 27546. Please let me know if further action on my part is required to bring these two farms into compliance with 15A NCAC 2H .0200. Sincerely, --•— Richard R. Rust, PE, PhD Environmental Consultant TAB A Animal Waste Management Plan Certification (Please tn-pe or print ail inforrsation th= does not "uirr a sizaat.-c) Z.,zistine for Neir or Expanded Weasse circle one) eneja1Informntinn: Narne of Farm:eUiZ.A2ee- c_. `S F'ocl7 , PA-f?_rn Fatuity No: 4 3 14k O,.,.'re:-(s) Name: . -SAt~stTP."rI C3w Pzone \o: (9t9) 4AM 7-Sol h•laHire Address. �00T,- 2R_ B 0 Y 5 9 -3 C AMq"zc, m 9C Z832G,--930c! Fanr: t ocarion: Ceunry Farm is located in: k0,-,}.3tr Ti Latitude and Longitude: _N 35' i 5' t6" / W (5 Plea.se ar_ca a copy of a county road map with location identified and descHbe below (Be specific: road name_, directions. ntilepom c:c.): IS rni LOCFAT tLCtaN SR 7-4 6OUT4 nt1 ROAD tip5 7 tr A G $'fZ? Akc%-4'i L%FF;7 I CG a)Q 1zt G H S -t T=c o r T A T Oneration Descrioti ape of Swine No. of.4nimais :1 a'=--t to Fe-cr Fe«e: to F :nish F_:..x to We= 2 F=—, OW to Fe= :e: 1 p DD _;SmQ 1 Fa_raw to Fudsh Tipe of Poultry No_ ofAnimds Tne of Carrie :2 Layer - Daffy _ i P•.11c:s =Her: No. ofelnimrL Other Tipe of LiresrocL- V tuber of Animals. Opersdon ontr Previous Design Caaacirv: Addirional Design' Ccpacirr. -- - - -- Total Design Caaacin•: Acrraze Available for Applicarion: 54. o Required \umbe_ of Laoans ! Storast: Ponds : I Total Canaciry- �S l t o00 ,. Cubic Feet (ftS) Are subsurface dr: ins present on the farm: YES or "O (please circle one) If YES: are subsurface drains present in the area of the LAGOON or SPP kY FIELD (please circle one) =a"-W—Mm## *Mom**** Owner t .Manager agreement I (we', Ve::rn Lizrall the above itife=tion is coat=t and will be tmdatd upon cit=&;. I (wc) Leader -stand the operation and mai:u_z:r_= proccd::res established in the approved anirmal waste tnanagc==r Flan fc. the farm aamed above had vrM imps-r. fit these prat=dures. I (we) know that any expansion to the'esisting desien =--='ty of the waste utrumeat and Storage sti•s:=::t or construction of new facilities will re_iire a new ere.-tifcation to be submitted to the Division of r-wirn.:.ee:ai fit=:.ale.-nrrt befor_ the new animals are stocked I (we) understand that th= must be no discharge of aniasal Waste -t :.L:. storarc or application system to aura._ waters of the state either dire=dy through a math-tnadc convc, yan= or fronn a storm event !.ss severe than the ?s-year. 2-:­hour storm and the_ must not be run-off from the applicaion of anisaal .'star I (we) und.: -.and that run -of', of pollutants fmm Ieungint and h=,.-%, use areas must be tttinitnized using =finical stand;.-; s d..-ripped bV the Nalur_! Itcsouic_s Conse.-t•_tien Spice. Tnc arpr�vcd aI= will be filed at the farm and at the oiri_c of :Z_ iacrl Soil and dater Conscn•=lion Dis;.-i.:. I kwer f:nc+:t that art1 mod iuczLcn must be approved.by a ter^-bai= 1 red suc=tted to the Soil and Water Conse.n-ation District prior to itncic-.j=:a:ion. A chaa_c in and own=:anti? re�sir.: u•:i::.n ner:i:ation to DEN1 or a nv.v : nib =icr. of thz =roved pian is caan='s within 60 days of a tide trans:---. \aria of L1_n �s r •••*!'tutu; e� �srte of � l:in• :pail d'itre-_,nt from owners: Date: Siznature: Date: Technical Specialist Certification As a technical specialist designated by the North Carolina Sail and Wale; Conservation Commission pursuant to 15A `" - CAC 6F .0005. 1 ce:tifv th2t the animal waste m&naQement system for the farm named alcove has as =nisi waste trtan g== pian that me_:s or esc=:s standards and spe;cifitmtiotts of the Division of r.Eaviron=ml Management (DB4) as spc=iried in ] ;A NC.t,C 21i.0317 and the USDA -Natural Resources Conservation Sen-ice (\RCS) and/or the North Carolina Soil and Water Conscm-ation Commission pursuant to 15.E NG-%C 3H.0217 and 15A SCAC 6F .0001-.0005. The following e!e:ae.-zts are included in the plan as applicable.. VrIhUc each eatcgon• designates a: finical sp=Wist who tray sign =cs c—.incation (SD. SI. WL?• RC.1). the technical specialist should only c.iiypans for which they are technically comtz_.�»L - II 6-LardficatioiI i of DBSI ,71 A) Collection. Storacre. Treatment System Check the appropriate ba: ?` Exist' ?-61in vvithout retrofr (SD or VrUP) Storage volume is adequate for operation uaacity; storage capability catuistezt with waste utilization • re ;trirnmeats. ' :=l expanded orretrofitted facility (SD) .. Animal vmsm storage and treatment structur-cs. such as but not limized to coP.;ctidn systems. lagoons and panels. have been designed to mew or tic-ed the minimum standards and specincati=s. Naine of Technical Specialist (Plegse Print):_ �tcN ��� �. �`�T , t I AraBation: �-s C P E I- [ 3 to 8) ' �.ddress(Aeencv,, : ��41 �� tPptZ O:oWP,,A 1.SG 2Tg2 Phone No.: (6. - o`�cl� Si4Ttantre: , B) Land iic-atinSite (NTUP) The plan pro%ldes for minimum ser-m-Adons (buffos): adeivata amount of land far %asic p fllmttion; chosen crop is suitable for waste mmnagezztat; hydraulic bad nuaient'loadiag razors- 4 Name of Technical Specialist (Plewe Print): 'i�tet��,�n �• izP Pk7 Afiiiadon: NC PC �P- Sisaratttr�: C7 Runoff Contrnigfrom Exterior Check the appropriate box $I )=ac*tin• %virhou_r exterior lots (SD or NVUT or RQ This fzzilizy does not contain any emterior low. Enciliry aith exterior lots (RQ Methods to minimize the run off of pollutants from lounging and heavy use ;.ems have been designed in a:ecr•'.r.-zc; with =finical strnd:sds deselaeed by 1RCS. ante of Technical Specialist (Plezie Print):_ Q • `BUST � �L Fh � Ai:-.It=ion:_to �9 Si�t�_:•_rz:_� sac: 2 0 AOC; 9 �i A WC - .lei:u_r. !• !99- D). A_nyUcgtinn-pnO Handjij3vEaVjl2Me[jt Check the appmpriare bon kting x .anding facility with exi 'n j w cte applic2don sguiment(G� UP or n Animal waste application a uipmcnt spe_i fed its the plan has been either field c:dr=md or evaluated in ac:ordance with existing design charts and tables and is able to apply waste as z==s=ry to aesp:.«-zod- the waste maaaz_-e::t plan: (existing application equipniezt can cover the area reoWred by the plan at rases not to exceed eitbzr the spe-cified hydraulic or auuicat loading saxes. s schedule for ticng of arriications has be= esualisacd: re__ired bur.'e.-s can be maintained and caiia:ation and adiustme:tt as part of the plan). J Neer. exnande. or existing, aci •tv without eia Vac ai-�rian G_.:.,.-,...• f �^`. inj anti (1) - - Animal waste applic;tion egtupmct specific is the plan bah ben designed to apply waste as ;. ss:.r_: to acco mod=•_ the waste manaEcaie:.t plan: (propose 2F?lication ecuiptacu = Ayer =aria by tb* plan at rates not to ex=d tithe: the specified bye.-aulic or nutrcf: loading :arcs: a sue: tle for timia6 of appiirasieas b:s era establitae.-', r uirc bttfiez c:a be �acfsifzed; t Barad sad ad sst�. t gnid=-- ar- coot asap as F ; of the plan). _ 1J IS;C • _exranded. or-ZiMing fac,�ltt�• without istirt� vqte aenitCatton r_••:tLImem f r land e•+d' a n t etc" Q v ea (W-L-P or I) Animal waste application e=ipmeat specified in the plan has be=-scL-rzd to apply vr= as Tsars= to accatxsnsodate the waste fz;:nage:n= plan: (prepose-4 application equipment tan cavcr :he area stw^.irc by tba plan at rates not to excel either the specsfed b rdraulic or nutrient loading raus; a for timing of applications his been cstablish-A- required buffs--s un be maint_ned- raironxion and f ?west guidane! s:e contained as part of the plant). Name of Technical Specialist (Please Print): ZO-INEZ-0 Affiliation: l x Pe .1 l � �y idress(A Signature—, Noy Zo AV G 9"7 E) Odor Contmi, Insect Comm]. A 'tr ao eta a 12l 51, NVUR, RC a 3 Tn_ u-asie manar=znt plan for this %acuity includes a Waste vlaaage=t odar Control Cae6d,; t, eta I = Coatrel Checklist_ a Mortality Management Checklist and as Bincrgencv Action Plan. Sous of borb odors had ins=s have beta evaluated with respect to this site and Best yianagemeat Pr=dcrs to \jinir. j= odors and Best M=22-e--ie'it Prac:i=s to Control Instep have been scl=cd and included in the waste Ir3w=z=--z Fk= Both the -Morsiiry lianag t Plan and the E=c peaty Action Plan are cosaplesa and can be imple . ' by Lzis : arMry- Name of Technical Specialist (Plcyse Print): Tt [ 'F Affiliation: L' 'P — u t Address(A S i! nature:_ 0 X No. 7� AOG c� 7 F) Ii'titten Notice of Ne«• or s indinQ E%vine F2rm' The foIlouine signature block is only to be used for new or expanding seine farms that be;in construction after June �I. 1996. If the facWty .ras built before June 21.1996.when ,ems it constructed or last expanded l to e; cr:tifv this 1 t ae) hart atte-.vte: to cantar. b.• cs::t led :nail all—'ioining pepper• ou-nc:s .=a-cn-' awz1e s u-ho own Frc+pc-ny Icc=cd -`toss a rubiic road. stir::. or highwat_- from ties reel.• or ezpandin= shrine fa.:_ Tac notice wras in cot::pliarsct a itp the :—L. ire . ru of 1CGS IOti-SO{. A c=ry of •We :tiler and a list of the leer w ti:�. is a rr:s no lame of LandO)rnew- e. w ` Zaiifrt Dat _ `a�' me of liana)• :► t i:girt o..�;: t• T • �. - Siu-nature _ Date: - ANVC -- ,innuar% - 1II. Certiflcafion of Installation A) CnIlection. Stornge.Treatment a n -e%v. expanded or rerofilid facility (Sl) Animal waste storage and trcatm= nrncures. such as but not limited to lagoons and ponds, have bt r Ins-,IlCd in accordance with the approved plus to mar. or exc=d the Minimum stand tds and spedfications. Far esisring fac.R es wuhour rctrcjT,� no ctnri anion is naessan. IN ame of Technical Specialist (Pl:3c Affilhation: Address(Agncy): one No.: S i --nature: Dais; - B) Land Anylic2tionSite (NN'UP) Clerk nct appropriau bat The cropping system is in place on all land as speed in the animal uwm tnanagge=ent plan. Conditional Approval: all required land as specified in the plan is ciestedfor pl=dng. the cropping str.g= as spec -Mad in the aas-.e utilk—tion plan h:s not be= esraciisbed and the ownerhas com:nitrea to c=blith the ti egr.;:sion as socc-ifird in t$e Tina by (monthldaytyear); the propo= cover trap is app riot; for comaiiancc %ith the wastertiiszarion pica. - 0 Also check- this boa if appropazte if the mmWing *T= as specified in the plan can not be established on newly cir_rrl land witlzsn 30 days of this =uficatim the cm-aw has com:aiaed to establish an itumim crap for cosion conaol; . ame of Technical Specialist (Plr-asc Print)• Af tiiation: NC (E A 13 sc) Address(Agc cv • AMn� A-S A� crvLI - Phone No.: Sisnature: This following signature block is only to be used when the box for conditional approval in III. B above has been checked. I (ire) olio• that i (we) hare committed to csnblish the =uppirsg syn= as specified in my (oar) %.rite util = iaa pla= and if aapropriate to esrablish the inte::a crop for c:osion control. and will snbasit to DENT a -.vdE uion of comple on ft= a Tec nip Specialist within 15 csicrdz days following the -date specified in the conditional t=dficatioa. I (we) r_ M= %!= failure to subrrit this ver.5cation is a %ioiuioo of rise w-w-m =,aagtz = plan and v6ill subj=sae (us) to an =[orreacru scion from DEM. Name of Land Owner: Signature- Date: l ame of \ lana-verf if diffe ni from o rne:1: Signzture: Date- AWC (;)jkunofEContrn1j frgrn Exterigr Lots (RC) •a ility with egterior Methods to minimize use rut off of pollutaou from lounging and heart use arras here been installed as Spo~f,c--, in the plan. Forjaciiities without exterior Ions, no cerrijicadon is necessary. 'Name of Technical Specialist (Please P::at): A;i'liation: Address(Aeency)• Phone No.: Siz::ature: -- _ -- _ _ _ -Da -: D) a imUcntinn and Handling. EgIli meat Insmllation [4i'L'P or I) cker-. the aapropricre clod Animal waste applicz!ion and hab 'd..n` g =utprrseat spurted in the plan is on sit_ and re`d:- for use:—.'ibrztir_ and adiLstM' =t. E=--s_ls bve be= pro► -id d to the own= and are coaWned zs tom, of ter pram. CS Animal waste application acid hen drug e`aipmeat sra- Red in tha plan has not Seen inrwled but the oR= has praposed ]easing or thin: parti app3icdon an contract .- »d has prorzdrd z signed convz=.sin: spur.:' is cont agre2s with the r=uiremu of the putt: required buffers can be maint,iaed. calibration and adjustment guidance have b= pro«dedd to the crw-ne:z and are contained as par, of the rice. Conditional appro� al: Anima[ mast= aanlicaricn and has +c.Iing e;;uiptr = sp=itc;::n the pig Sax be= purchase` and will be on site and ins-«alle; by .. I / 3a /9 7 (mouth/darh-=* their is adertnate storage :o hail the waste until the is iastaIlcd and unu'I the w-a3te tart be land 4plied in at, �cra..ance with th_- croppin g syn= container in the ;Ian: and calibration and adjusm=t guidan= have he= provide.-' to the ow-n= and eta conuice:i as ;an of the plan. r Name of Technical Specialist (Please P.-int): 2. . i�)�T , �G r'aivatton: UC_ -P -4- IS G 89 ..T. Adaress(A gene•)- a N:S A43 "iF Pbone No.- SignaMre: _ _. i �— _ Daze: Zn Alin "I The following signature block is only to be used when the box for conditional approval in Ill D above has been checked. I (we) certify that I (we_; have committed to rt:rchase the animal waste application and handling eauiatnent IS sFecaiied in my (our) waste manageme :t plan and will submit to DIRM a verification of de?iverr zrtd'insailation from a Technical Specialist within 15 ccale.-idar datis followinz the date spe` fled in the conditional cz.-&'-orlon. I (u-e) realize that failure to submit this vc:-:u`c='on is a violation of Lhe waste manage scat plan and will subie—_ :me (us) to an eniorcr-aera action from, D. ,\Name of Land-9;przter.:. Ii(I �.� � �yr+�+ AT 4 Name of \I Si,,nature:_ from ou;te=�• Date: Dat E1 Odnr Contrnf. Tn5egt Cnntrni and NinrtnHrv'\TnnaLzP e. t ISISL N% . RC nr T) -'hods to control odors and insetsc s as ectried in tr.Y P'zn h_tie ber:s installed --nd arc os _ _c-.ioral. Tat mor._iitY ma:.z_-:nets: system as i:. - e P!ar.. ;.as also be--:: ins:aiied and is \arse of Technical Specialist (please Q_ P-V�Ta PE S�_.IUre: W -- 1:,,:uar_ i. ivg: �iCttt `L.: D_te:7QA9 7 Pi ease return the completed form to the Division of Water Quality at the following address: Department of Environment, Health, and Natural Resources Division Of Water Quality Water Quality Section, Compliance Group P.O. Box 29MS Raleigh, `C=7s=b-o5:5s Pease also remember to submit a copy of this form along with the complete Minimal Write -Management Plan to the locsI Soil and Water Conservation District Office and to keep a copy in your files urith your animal Waste Manacrement Plan. X - lNV C » Ianuar, _- 1.1,17 6 TABLE 2 - Traveling Irrigation Gun Settings Eauioment Reel: ABI 90 AT 985 with Turbine Drive Gun; Nelson SR 150 EQUIPMENT SETTINGS Field - I Hydrant - Dir of Pull Travel Speed "n Application Rate iNhr TRAVEL_ LANE Wetted Diameter feet Flow Rate m Nozzle Diameter inches Operating Pressure @ gun ps Operating Pressure 4reel Arc Pattern d Tees Wetted Acres Comments Effective Width fl Effective Len fl Hours per Pull FARM 86 A-1 1 1.67 1 0.60 140 1 510 5.1 190 1 214 1 1.02 1 60 115 190 1 1.64 A-2 1 1.67 0.38 1 240 1 670 6.7 320 1 214 1 1.02 1 60 1 115 1 300 1 3.69 A-3 1.67 0.38 1 240 1 950 9.5-L 320 214 1.02 1 60 1 115 1 300 1 5.23 B4 2.75 0.63 200 490 3.0 250 214 1.02 60 115 180 2.25 B-5 2.75 0.38 240 430 2.6 320 214 1.02 60 115 300 2.37 B-6 2.75 0.38 240 480 2.9 320 214 1.02 60 11 300 2.64 B-7 2.75 0.38 240 940 5.7 320 214 1.02 60 115 300 5.18 B-8 2.75 0.38 240 1 1060 6.4 320 214 1.02 60 115 300 5.84 C-9 2.75 0.38 240 450 2.7 320 2i4 1.Q2 60 115 300 2.48 C-10 2.75 0.38 240 660 4.0 320 1 214 1.02 60 115 300 3.64 C-11 2.75 0.38 240 1 750 4.5 320 214 1.02 60 115 300 4.13 C-12 2.75 0.38 1 240 j 640 3.9 32D 214 1.02 60 i 15 300 3.53 42.62 'total Effective Wetted Acres, Farm 86 FARM 92 G-1 1.67 0.38 240 710 7.1 320 214 1 1.02 60 115 300 3.91 G-2 1.67 0.38 240 810 8.1 320 214 1.02 60 115 300 4.46 G-3 1.67 0.38 240 740 7.4 320 214 1.02 6D 115 300 4.08 G-4 1.67 0.38 240 500 5.0 320 214 1.02 60 115 300 2.75 G-5 1.67 0.38 240 340 3.4 320 214 1.02 60 115 300 1.87 G-6 1.67 1 0.38 1 240 370 1 3.7 1 320 214 1.02 60 115 300 1 2.04 D-7 1.67 0.38 240 580 5.8 320 214 1.02 60 115 300 3.20 0-8 1.67 0.38 240 620 6.2 320 214 1.02 60 115 30D 3.42 D-9-A 1.33 0.32 18D 540 6.8 260 147 0.86 60 93 300 2.23 D-9-13 1.33 0.32 180 810 10.2 260 147 0.86 60 93 300 3.35 D-10-A 1.33 0.32 180 660 8.3 260 147 0.86 60 93 300 2.73 D-10-B 1.33 0.32 180 720 9.0 260 147 0,86 60 93 3Q0 2.98 H-11-A 1.33 0.45 160 1070 13.4 220 147 0.86 60 93 210 3.93 H-11-S 1.33 0.45 160 650 8.1 220 147 0.86 60 93 210 2.39 H-12-A 1.67 0.38 240 1070 10.7 320 214 1.02 60 115 300 5.90 H-12-8 1.67 0.38 240 780 7.8 320 214 1.02 60 115 300 4.30 H-13-A 1.67 0.38 240 1070 10.7 320 214 1.02 60 115 300 5.90 H-13-B 1.67 0.38 240 900 9.0 1 320 214 1.02 60 1 115 300 4.96 H-14-A 1.67 0.38 240 1070 10.7 320 214 1.02 60 115 1 300 5.90 H-14-B 1.67 0.38 240 960 9.6 320 214 1.02 60 115 300 5.29 H-15-A 1.67 0.38 240 1070 10.7 320 214 1.02 60 115 300 5.90 H-15-B 1.67 0.38 240 1070 10.7 320 214 1.02 60 115 300 5.90 H-16-A 1.67 0.38 240 1070 10.7 320 214 1.02 60 115 300 5.90 H-16-B 1.67 0.38 240 500 5.0 320 214 1.02 60 115 300 2.75 H-17 A 1.67 0.38 240 1070 10.7 320 214 1.02 60 115 300 5,90 H-17-B 1.67 0.38 240 700 7.0 320 214 1.02 60 115 300 3.86 H-18-A 1.67 0.38 240 1020 10.2 320 214 1.02 60 115 300 5.62 H-18-B 1.67 0.38 240 1070 10.7 320 214 1.02 60 115 300 5.90 H-19-A 1.67 0.38 240 870 1 8.7 320 214 1.02 60 116 300 4.79 H-19-8 1.67 0.38 240 1., 1070 1 10.7 320 1 214 1.02 60 115 300 5.90 127.96 Total Effective Wafted Acres, Farm 92 R i \ vUKdh: Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Sc Practices i Farmstead a Swine C1 Vegetative or wooded buffers; O Recommended best management practices; 0 Good judgment and common sense Animal body surfaces a Dirty manure -covered animals O Dry floors Floor surfaces a Wet manure -covered floors Cl Slotted floors; 0 Waterers located over slotted floors; 0 Feeders at high end of solid floors; 0 Scrape manure buildup from floors; 0 Underfloor ventilation for drying Manure collection pits a Urine; 0 Frequent manure removal by flush. pit recharge, Partial microbial decomposition or scrape; © Underfloor ventilation Ventilation exhaust fans a Volatile gases; 0 Fan maintenance; Dust l7 Efficient air movement Indoor surfaces a Dust 0 Washdown between groups of animals; 0 Feed additives; 13 Feeder covers; 0 Feed delivery downspout extenders to feeder covers Flush tanks a Agitation of recycled lagoon f] Flush tank covers; liquid while tanks are filling 0 Extend fill lines to near bottom of tanks with anti -siphon vents Flush alleys a Agitation during wastewater I7 Underfloor flush with underfloor ventilation conveyance Pit recharge points a Agitation of recycled lagoon O Extend recharge lines to near bottom of pits liquid while pits are filling with anti -siphon vents Lift stations a Agitation during sump tank D Sump tank covers filling and drawdown Outside drain collection a Agitation during wastewater 0 Box covers or junction boxes . conveyance AMOC - November 1 1. 1996, Page 3 M. Source Cause 814Ps to Minimize End of drainpipes at • Agitation during wastewater 11 Extend discharge point of pipes underneath lagoon conveyance lagoon liquid level Lagoon surfaces • Volatile gas emissions; p Proper lagoon liquid capacity; • Biological mixing; ❑ Correct lagoon startup procedures; • Agitation Q Minimum surface area -to -volume ratio; 0 Minimum agitation when,pumping; 0 Mechanical aeration; O Proven biological additives Irrigation sprinkler • High pressure agitation; ❑ Irrigate on dry days with little or no wind; nozzles . Wind drift ❑ Minimum recommended operating pressure; ❑ Pump intake near lagoon liquid surface; ❑ Pump from second -stage lagoon Storage tank or basin • Partial microbial decomposition; O Bottom or midlevel loading; surface • Mixing while filling; ❑ Tank covers; • Agitation when emptying p Basin surface mats of solids; ❑ Proven biological additives or oxidants Settling basin surface • Partial microbial decomposition; Cp Extend drainpipe outlets underneath liquid • Mixing while filling; level; • Agitation when emptying ❑ Remove settled solids regularly Manure, slurry or sludge • Agitation when spreading; O Soil injection of slurry/sludges; spreader outlets • Volatile gas emissions ❑ Wash residual manure from spreader after use; ❑ Proven biological additives or oxidants Uncovered manure, • Volatile gas emissions while 17 Soil 'injection of slurry/sludges slurry or sludge on field drying ❑ Soil incorporation within 48 hrs.; surfaces ❑ Spread in thin uniform layers for rapid drying; ❑ Proven biological additives or oxidants Dead animals • Carcass decomposition ❑ Proper disposition of carcasses Dead animal disposal • Carcass decomposition ❑ Complete covering of carcasses in burial pits; pits iO Proper location/eonstruetion of disposal pits incinerators • Incomplete combustion ❑ Secondary stack burners r. rr� ,.. .., ,. .,r r„- .ti .l4:E M•r»��rF7/r-��� ri�'T��y �,.r �_ _ .r.1•�'�#,r, 'AMOC - Noveinber 11E, 1996, Pape 4 56, +�,t` "'•� r oer inn � ��rt�+1.�v r f4},,.0 ,�'.��*':' � �, g• FS +.�f,y �r Cause BHP% to Mlaimlze Odor Site Specific Prictkes— Source improper drainage; p Grade and landscapesuch that water drains d' water around `'. Stan mg away Rom taGrlrtres facilities • Microbial decomposition of organic matter Manure tracked onto • Poorly marntasned access ro��r1s 13 Farn, access road maintenance public roads from farm access Additional Information : 0200 Rule/SMP Packet Available From: NCSU. County Extension Center m Swine Manure Manageent ; Production Farm Potential Odor Sources and RemedieK ' EBAE Fact Sleet NCSU - BAE Swine production Facility Manure Management: Pit ReChuke , Lagoon Trealment ; EBAE 128-88 NCSU - BAE Swine Production Facility Manure Management: Underfloor Plush - Lagoon 1'1,catment ; EBAE 129-89 NCSU-BAE Swine Lagoon Design and Management for Livestock Manure Tfthiment and Storage ; EBAE 103-83 ltcation Equ►prr„t EBAE Fact til�eet Application NCSU-BAE NCSU-BAE Calibration of Manure and Wastewater ; Odors from Swine Buildings ; PIH-33 NCSU -Swine Extension ' Controlling Environmental Assurance Program ; NPPC Manual Odor; a report from the Swine Odrr 'bask Force NC Pork Producers Assoc NCSU Agri Communications Options for Managing Concerns in Animal Manure Management: Odor: sr,d Flies; pRO107, 1995 Conference Proceedings Florida Cooperative Extension Nuisance Insect Control Checklist for Animal Operations Source Cause BMPs to Control insects Site Specific Practices Liquid Systems Flush Gutters • Accumulation of solids O Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. 13 Remove bridging of accumulated solids at discharge Lagoons and Pits • -Crusted Solids 0 Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than b - 8 inches over more than 30 9 of surface. Excessive Vegetative • Decaying vegetation 0 Maintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders • Feed Spillage O Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. O Cleanup spillage on a routine basis (e.g., 7 - 10 day interval during summer; 15-30 day interval during winter). residues (3 Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). 0 Inspect for and remove or break up accumulated solids in lister strips around feed storage as needed. J r c :.r�;•:1. A s �= ti.: s''a.y�dma�llt'i�lovem�C[�l��906 re - 'iFj � �`.O��f M.'�: >.0 '.f `•'4Lt.i•' •'S� f _ 1'Mf - �Fy'.' t �• 1. �..v;�4 �, +r' f�I ; �y( •,J ftY y.� � H r � 1,i -. I r ' �r+ Source Cause BMPs to Control Insects. Animal Holding Areas Accumulations of animal wastes Q Eliminate low area that trap moisture along and feed wastage fences and other locations where waste accumulates and disturbance by animals is minimal. O Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as Dry Manure Handling • Accumulations of animal wastes p Remove spillage on a routine bans (e.g., 7 - Ili Systems day interval during summer; 15-30 day interval during winter) where manure is loaded for land application or disposal. O Provide for adequate drainage around manure stockpiles. Cl Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC, 27695-7613. f 1 Mortality Management Methods (check: which method(s) are being implemented) ZI Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. Cr Rendering at a rendering plant licensed under G.S. 106-168.7 2 Complete incineration ❑ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture ❑ Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. 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MANAGEMENT RAYE7?EVILLE REG. OFFICE - November 28, 1995 Mr. Michael Wicker Supervisor Water Quality Division of Environmental Health 225 Green Street, Suite 606 Fayetteville, NC 28301-5403 offf'. .q y. &a�aav .Y52 YwAblly 9YAWaZZM &WWr V &A&6 28394 Subject: Agricultural Waste Holding Ponds Dear Mr. Wicker, This letter will serve to confirm our telephone conversation of this morning, concerning the waste holding pond on the swine operation located in Harnett county and owned by Billy Thomas of Cameron. The subject farm is listed on your Animal Operations List as Facility number 43-11. You will recall that I telephoned you to request that you notify Martha Tattersall, General Manager of Woodlake, of your findings each time that Facility 43-11 is inspected by your department. You said that you would put a note on the file to serve as a reminder that the inspector was to notify Martha of his findings after each inspection but since this is not a standard procedure, you could not guarantee that it would be done. Therefore, I suggested that we call your office every six months if we don't hear from you regarding the status of this waste holding pond_ You agreed that this would be an acceptable method of follow-up. You also promised to send a copy of the most recent inspection report on Facility 43-11 to Martha Tattersall for her files. I thank you for your cooperation in this matter. Ve ly yours rands e ' c:Martha Tattersall /?, S lGe L '�./ �►', �Qt► ,J �i:� �/ i State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director 0- A-14 • NCDENR NORTH CARouKA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES June 17,1998 MEMORANDUM `' u.�i 1998 TO: Fayetteville Regional Water Quality Supervisor FROM: Sue Homewood SUBJECT: Notification of Facility Number Change The following changes have been made to the Animal Operations Database. Please make appropriate changes in your files. Facility numbers 43-13 and 43-14 were combined under one facility number 43-13. Facility number 43-14 was deleted from the animal operations database. If you have any comments or questions please feel free to call me at (919) 733-5083 ext 502. ot�/sIC, s P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper ❑ Division of Soil and Water Conservation 0 Other Agency Division of Water Quality 10Routine 0 Complaint O Follou-up of DWO inspection O Follow-uD of I)SWC review 0 Other 1 Facility Number Date of Inspection Time of Inspection : 24 hr. (hh:mm) 0 Registered Certified 13 Applied for Permit D Permitted [3 Not Operational Date Last Operated -� sq _�__[[ County: /! Farm Name:..------•---- ' ......�_.. �. L:� 4 _W....... ........................... Owner Name: g; [ ..[..........4bza . ...................................... Phone No: ......... 91 ..-.... .. ° 3� _..... ........... Facility Contact: ...................... �r].. M.11.5.......... Q.lt!I i. Title:-----•..........................................•------ .. ...... Phone No: _--.. ..............................� .... Mailing Address: .......... h............. /......... ............ ..�a..�.��/............................. .........MP 1..../... ................ ..� 3.b Onsite Representative :..... ...........I..[.�t='F.' .rL5 E� 1!` Integrator:.........otrrD G ! 5 C _............................................ ..... ..._ ..� Certifed Operator:......................a?S.............. 0'A'i .�............... Operator Certification Number•.._._ .... �.... Location of Farm: Latitude • 6 0« Longitude • & 44 Swine 0 'o Design • Current Design .. Current _ - Design Current Capacity Population ' Poultry "' Capacity Population Cattle Capacity Populatiion;; ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean Farrow to Feeder 1,9 ❑ Farrow to Finish ❑ Gilts ❑ Boars ❑ Layer ❑ Dairy ❑ Non -Layer 10 Non-Dairy ;h ❑ Other . Total Design Capacity:' moo Total SSLW.'. _ Number of Lagoons 1 Holding Ponds Subsurface Drains Present 110 Lagoon Area I0 Sprav Field Area , -, ❑ No Liquid Waste Management System t General 1. Are there any buffers that need maintenance/improvement? 2. Is any discharge observed from any part of the operation? Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made? b. If discharge is observed, did it reach Surface Water? (If yes, notify DWQ) c. If discharge is observed, what is the estimated flow in gal/min? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) 3. Is there evidence of past discharge from any part of the operation? 4. Were there any adverse impacts to the waters of the State other than from a discharge? 5. Does any part of the waste management system (other than lagoons/holding ponds) require mai ntenancelimprovement? 6. Is facility not in compliance with any applicable setback criteria in effect at the time of design? ❑ Yes 17No [:]Yes $M No ❑ Yes [M No ❑ Yes 0 No MIA ❑ Yes 50 No ❑ Yes No ❑ Yes No ❑ Yes KNo ❑ Yes PjNo ❑ Yes ;N No 7. Did the facility fail to have a certified operator in responsible charge? 7/25/97 Continued on back i r Facility Number: 8. Are there lagoons or storage ponds on site which need to be properly closed'? ❑ Yes M No Structures (Lagoons,11olding Ponds Flush Pits etc. 9. Is storage capacity (freeboard plus storm storage) less than adequate? []Yes 2TN'o Structure I Structure 2 Structure 3 Structure 4 Structure 5 Structure h Identifier: it Freeboard (ft): ..........3f'._..................... 10. Is seepage observed from any of the structures? 0 Yes W No 11. Is erosion, or any other threats to the integrity of any of the structures observed? ❑ Yes OrNo 12. Do any of the structures need maintenance/improvement? Yes ❑ No (If anv of questions 9-12 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 13. Do any of the structures lack adequate minimum or maximum liquid level markers'? ❑ Yes No NVaste Application 14. Is there physical evidence of over application? ❑ Yes OrNo (If in excess of WMP, or runoff/ entering waters of the State, notify DWQ) 15. Crop type � 1..... r i..--•--.... r... �-------.. — - 16. Do the receiving crops differ with those designated in the Animal Waste Management Plan (AWMP)? ❑ Yes PrNo 17. Does the facility have a lack of adequate acreage for land application? ❑ Yes ;I No 18. Does the receiving crop need improvement? ❑ Yes LK No 19. Is there a lack of available waste application equipment? ❑ Yes No 20. Does facility require a follow-up visit by same agency? ❑ Yes No 21. Did Reviewer/Inspector fail to discuss review/inspection with on -site representative? ❑ Yes Z No 22. Does record keeping need improvement? ❑ Yes 0 No For Certified or Permitted Facilities Only 23. Does the facility fail to have a copy of the Animal Waste Management Plan readily available? ❑ Yes XNo 24. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes M No 25. Were any additional problems noted which cause noncompliance of the Permit? ❑ Yes ❑ No 0 No.violations or deficiencies were noted -during' this -visit. You will receive no further correspondence about this visit Coiitments (refer to question #): Explain any YES answers and/or any recommendations or any _otite'r cornmetits: „a Use drawings of facility to better explain situations. (use additional pages as necessary): AAL Olii/�'a /1.�rea[ OC M I,?. Back W- ���)Z4 c 04e tit dk� J&/v2d-3 5e-nv w4. I 7'kt g wt q.j a5� �� T 7/25/97 Reviewer/Inspeclor Name Reviewer/Inspector Signature: , . Date: —— Richard R. Rust, PE, PhD Enviromnental Consultant 5641 Piper Drive Fnquay, NC 27526 (919) 557-0444 8 June 1998 NC DEM�M R EC EVE ® Division of water Quality Non-DWcbnrge Permit Section DEC 2 3 199$ 1Ftif • "� 4 : -� Y 1 ATTN: SUE HOMEWOOD $ i99S Box 29W5 FAYETTEVILLE jJJN Raleigh, NC 27626-05M REG. OFFICE SUBJECT: Animal Waste Operation General Permit for - Carroi`s Foods Inc. Farm 86 (Facility No. 43-14) and Farm 92 (Facility No. 43-13); Located on State Road 1105, Harnett County, NC; Owned and Operated by B.T. Sanitation (Billy Thomas and Thomas Womble); Mailing Address: Route 2 Boa 59-13, Cameron, NC 28326-9304 Dear Sue: Thank you for helping me on the phone last week. Since these two facilities are co -located, the enclosed "Animal Waste Management Plan" encorporates both facilities. As per our phone converstation, I am therefore enclosing only 2 copies of the "Animal Waste Management Plan" which addresses both of the above two referenced facilities. Please call me if you have questions. ��-(�2� fr- ANIMAL WASTE MANAGEMENT PLAN CARROLL'S FOOD'S INC. FARM 86 AND FARM 92 (Facility No. 43-13) STATE ROAD 1105, HARNETT COUNTY, NC OWNED BY T.A. Womble Corp. AND OPERATED BY Thomas Womble Mailing Address: 1616 McKoy Town Rd., Cameron, NC 28326-9304 Phone: (919) 499-2301 Prepared by: Richard R. Rust, PE, PhD Environmental Consultant, 5641 Piper Drive Fuquay, NC 27526 (919) 557-0444 1 August 1997 Revised 10 September 1998 and 4 February 2003 Signe Date: Signed Date: Z S A3 PURPOSE , Thomas Womble, Owner Richard R. Rust, Technical Specialist The following document and the attached drawing constitutes the Animal Waste Management Plan for the above Farms as required by "The Nondischarge Rule", 15A NCAC 2H .0200. INDEX ANIMAL WASTE MANAGEMENT PLAN 4 Feb 03 (per CAWMP.Dec 6, 1996, DESNR DWQ & NRCS Standards) I GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . 1 II SITE EVALUATION AND SITE INVESTIGATION . . . . . . . . . . 2 A. Existing Operations . . . . . . . . . . . . 2 B. New/ Expanding Operations N/A (Omitted) III DESIGN SURVEY N/A (Omitted) IVFACILITY DESIGN . . . . . . . . . . . . . . . . . . . . . 2 A. Lagoon/Storage Facility Design . . . . . . . . . . . . 2 1. Existing Operations . . . . . . . . . . . . . . . 2 a) Design Needs . . . . . . . . . . . . . . . . 2 b) Measurements and Calculated Volumes . . . . . 2 2. New/ Expanding Operations N/A (Omitted) B. Runoff control measures . . . . . . . . . . . . . . . 3 C. Land Application System . . . . . . . . . . . . 3 1. Underground Pipeline Design . . . . . . . . . . . 3 2. Equipment . . . . . . . . . . . . . . . . . . . 4 a) Farm 86 . . . . . . . . . . . . . . . . . . . 4 b) Farm 92 . . . . . . . . . . . . . . . . . . . 4 3. Pipeline Construction . . . . . . . . . . . . . . 4 a) Laying Pipe . . . . . . . . . . . . . . . . . 4 b) Thrust Blocks . . . . . . . . . . . . . . . . 5 c) Hydrants . . . . . . . . . . . . . . . . . . 5 d) Air Relief & Vacuum Relief . . . . . . . . . 5 e) Pressure Testing . . . . . . . . . . . . . . 6 f) Backfilling the Trench . . . . . . . . . . . 6 D. Operation and Maintenance Plan . . . . . . . . . . . . 7 1. Pipeline Operation . . . . . . . . . . . . . . . . 7 a) Pump . . . . . . . . . . . . . . . . . . . 7 b) Operating the Valves . . . . . . . . . . . . 7 c) Charging the Line . . . . . . . . . . . . . . 7 d) Lagoon Liquid Level Control . . . . . . . . . 7 e) Draining the Line . . . . . . . . . . . . . . 8 2. Inspection and Maintenance . . . . . . . . . . . 8 a) Lagoon . . . . . . . . . . . . . . . . . . . 8 b) Pipeline . . . . . . . . . . . . . . . . . . 8 c) Diversion Ditches . . . . . . . . . . . . . . 8 V WASTE UTILIZATION PLAN . . . . . . . . . . . . . . . . . . 9 PAN application limits . . . . . . . . . . . . . . . . . . 9 Farm 86 Application Field Requirements . . . . . . . . . 10 Farm 92 Application Field Requirements . . . . . . . . . 11 Application Rate (Precipitation Rate) . . . . . . . . . 12 Table 1, Field Specifications . . . . . . . . . . . . . 13 Table 2, Traveling Irrigation Gun Settings, is included as an attachment, Tab B Table 4, Irrigation System Specifications . . . . . . . 14 Table 5, Thrust Block Specifications . . . . . . . . . . VI RECORD KEEPING . . . . . . . . . . . . . . . . . . . . . VII EMERGENCY ACTION PLAN (checklist) Tab C VIII ODOR CONTROL (checklist) Tab D IX INSECT CONTROL (checklist) Tab E X MORTALITY DISPOSAL (checklist) Tab F ATTACHMENTS Certification Form Traveling Irrigation Gun Settings (Table 2) Emergency Action Odor Control Insect Control Mortality Disposal Pump Curve Soils Maps Traveling Gun and Reel Performance Table 23 NRCS "Required Specifications" Site Plan 1" = 250' 14 14 Tab A Tab B Tab C Tab D Tab E Tab F Tab G Tab H Tab I Tab J Jacket Pocket Animal Waste Plan, 4 Feb 03; Page 9 operation in diverting storm water from the lagoons. V WASTE UTILIZATION PLAN The following calculations are based on information provided by Parks Blake, District Conservationist, Harnett Soil and Water Conservation District, Lillington, NC (910) 893-7584. Farm 86 is a 1,000 sow farrow to feeder operation. Farm 92 is a 1,200 sow farrow to feeder operation. PAN is assumed at 6.5 lbs/animal unit/yr (NCSU/ NCDA spreadsheets shown in 633-46). This results in 6,500 lbs/yr PAN for Farm 86's lagoon and 7,800 lbs/yr PAN for Farm 92's. lagoon. PAN application limits for Coastal Bermuda in the following soils are: Blaney 240 lb/acre/yr Gilead 300 lb/acre/yr Blanton 175 lb/acre/yr Vaucluse 270 lb/acre/yr The above limits are decreased by 25 lb/acre/yr for grazing this crop with cattle. The above limits are increased 75 lb/acre/yr for Bermuda overseeded with Annual Rye and grazed with cattle (100 lb/acre/yr for overseeding with rye reduced by 25% for grazing), subject to the following restrictions: 1. August 31 is the last application date to be credited to Bermuda. 2. 37.5 lb/acre/yr may be credited to Rye from September 15 - October 30. 3. No applications are made November - January. 4. 37.5 lb/acre/yr may be credited to Rye during February and March. 5. Harvesting is required when Rye reaches 12" - 15" to prevent shading of Bermuda. Harvesting of Rye is required prior to heading or April 7, whichever occurs first, to prevent shading of Bermuda. The attached drawing (Site Plan 1" = 250') shows the pastures and hydrants mentioned in the following tables. Animal Waste Plan, 4 Feb 03; Page 10 Farm 86 Application Field Requirements Field Acres Soil Recom- Applic- Freq- Applica mended ation uency, tion Maximum Amount, Days Limit, Irrig- In. per lbs- ation Applic- PAN/yr Rate, ation In./hr A 10.3 Blaney 0.60 0.95 3 2,990 5* B 12.3 Blanton 0.75 0.65 2 2,760 4* 6.0 Gilead 0.35 1.90 6 2,100 1.70* 7* C 13.7 Blanton 0.75 0.65 2 3,080 4* Total 42.6 10,930 (per Technical Guide Section II-G, USDA, SCS, NC, Jun 76) *during Rye growing seasons (Sep 15 - Oct 31 and Feb 1 - Mar 31) Application limit of acreage available to Farm 86 exceeds its PAN generation of 6,500 lbs/yr. From the beginning of April through the end of August (5 months of Bermuda grass), the application limit for Farm 86's acreage is 7,829 lbs PAN. From September 15 - October 30 (1.5 months of Rye), the: application limit for Farm 86 is 1,597 lbs PAN. No application is permitted November - January (3 months). From the begining of February -through the end of March (2 months of Rye), the application limit for Farm 86 is 1,597 lbs PAN. Assuming 3 lb PAN / 1,000 gal wastewater, application is limited to 142,380 cf during the 7 winter months (September - March). During this time 304,500 cf of wastewater will be generated. This is a wastewater surplus of 162,120 cf. Maintaining the neccessary lagoon volume for treatment, sludge, and 1.5' of freeboard, the storage capacity of Farm 86's Lagoon is 247,000 cf (5.68 months), which exceeds the surplus. Animal Waste Plan, 4 Feb 03; Page 11 Farah 92 Application Field Requirements Past- Acres Soil Recom- Applic- Freq- Applica ure & mended ation uency, tion Hydr- Maximum Amount, Days Limit ant Irriga- In. per lbs- tion Applic- PAN/yr Rate ation In./hr D 17.9 Blaney 0.60 0.95 3 5,190 5* E&F N/A G 19.1 Blaney 0.60 0.95 3 5,540 5* H 47.3 Blaney 0.60 0.95 3 12,670 5* 27.3 Gilead 0.35 1.90 6 9,550 1.70* 7* 0.0 Vaucluse 0.47 1.45 5 0 6* Total 108.0 0jj (per Technical Guide Section II-G, USDA, SCS, NC, Jun 76) *during Rye growing seasons (Sep 15 -- Oct 31 and Feb 1 - Mar 31) Application limit of acreage available to Farah 92 far exceeds its PAN generation of 7,800 lbs/yr. From the beginning of April through the end of August (5 months of Bermuda grass), the application limit for Farm 92's acreage is 29,428 lbs PAN. From September 15 - October 30 (1.5 months of Rye), the application limit for Farm 92 is 4,800 lbs PAN. No application is permitted November -- January (3 months). From the begin.ing of February through the end of March (2 months of Rye), the application limit for Farm 92 is 4,800 lbs PAN. Assuming 3 lb PAN / 1,000 gal wastewater, application is limited to 427,807 cf during the 7 winter months (September - March). During this time 365,400 cf of wastewater will be generated, which is less than the application limit. Maintaining the necessary lagoon volume for treatment, sludge, and 1.5' of freeboard, Farm 92's lagoon has a storage capacity of 4.5 months. It is therefore important that the lagoon level be close to the Animal Waste Plan, 4 Feb 03; Page 12 lowest allowable level (247' MSL) at the end of October in the event that the ground is frozen in February. Weather and soil moisture conditions permitting (i.e., it is not raining and the ground is not saturated or frozen), spray irrigation will be conducted from I February - August 31 and 15 September - 30 October as per the attached Table "Traveling Irrigation Gun Settings". The frequency of irrigation for each field is specified in the tables above as minimum interval between applications. Retraction speeds listed below are minimum speeds for the soils listed below based on the following assumptions: Bermuda Grass overseeded with Rye, using the equipment listed above with 1.02" taper ring nozzle, 115 psi at turbine inlet, 60 psi at the nozzle (yielding 214 gpm), 160' spray radius, 300* arc. The Application Rate (Precipitation Rate) is calculated at 0.38 in/hr, which approximates the recommended maximum application rates for the most restrictive soil, which is Gilead (Technical Guide Section II-G, USDA, SCS, NC, Jun 76). If it is desired to operate at less than the recommended maximum application rate, the nozzle should be changed to a smaller size and/or the pressure reduced (e.g., to operate at 0.5 the recommended maximum application rate over Gilead soils or 0.17 in/hr, use 0.87" taper ring nozzle and reduce turbine inlet pressure to 50 psi). Soil Application Frequency, Retraction Amount, In. days Speed, ft/hr Blaney 0.95 3 100 1.20* 5* 80 Blanton 0.65 2 165 0.95* 4*. 100 Gilead 1.90 6 50 1.70* 7* 60 Vaucluse 1.45 5 65 1.45* 6* 65 (per Technical Guide bectron II-G, USDA, SCS, NC, Jun 7b and Nelson SR150 Gun table) *during Rye growing seasons (Sep 15 - Oct 31 and Feb 1 - Mar 31) The most restrictive (highest) retraction speed is used in Table 2-Traveling Irrigation Gun Settings to insure the Application Amount is not exceeded for any crop in the path of the gun. Animal Waste Plan, 4 Feb 03; Page 13 Table 1, Field Specifications Field No. Useable Size, Acres Soil Type Slope, % Crops Max. Applic. Rate, In./hr Max. Applic. per Cycle, In. A 10.3 Blaney 0-4 Brome 0.60 0.95 B 12.3 Blanton 2-6 CB/R. 0.75 0.65 B 6.0 Gilead 2-6 CB/R 0.35 1.90 C 13.7 Blanton 0-5 CB/R 0.75 0.65 D 17.9 Blaney 0-6 CB/R 0.60 0.95 G 19.1 Blaney 1-5 CB/R 0.60 0.95 H 47.3 Blaney 0-4 CB/R 0.60 0.95 H 27.3 IVaucluse Gilead 0-4 CB/R. 0.35 1.90 H 0.0 0-2 CB/R. 0.60 0.95 Comments: Field A is seeded in Mahia Brome Grass, the remaining fields are Coastal Bermuda overseeded with Annual Rye. Evapotranspiration rates for Mahia Brome are unknown, but assumed to be equivalent to Coastal Bermuda overseeded with Rye (Parks Blake, Harnett Soil & Water Conservation District). A significant difference between Brome and Bermuda is that peak transpiration rates for Brome are during the winter months. Field I is reserved for future use. Table 2, Traveling Irrigation Gun Settings, is included as. an attachment, Tab B. The 23 NRCS Required Specifications for a Waste Utilization Plan are included as an attachment, Tab J. Animal Waste Plan, 4 Feb 03; Page 14 Table 4, Irrigation System Specifications Farm 86 and Farm 92 Flow Rate of Sprinkler 214 gpm (1.02" nozzle) Operating Pressure at Pump 160 psi Design Precipitation Rate 0.32 inches/hour Hose Length 980 feet Type of Speed Com ensation Mechanical Pump a Engine Pump Power Requirement 50 h Wastewater will be sampled annually for nutrient content. Application soils will be sampled annually for lime requirement, copper accumulation, and zinc accumulation. The above application rates will be adjusted accordingly. Table 5, Thrust Block Specifications Location Thrust Block Area 6"x6" Tee 4 sf (see detail on plan sheet) 6"x6" 900 Elbow 4 sf 611x6" 45" Elbow 3 sf 6"x4" Hydrant Tee 4 sf below Tee and "collar" around riser pipe 1.5' thick, 3.5' diameter, with top of collar located P below grade. Dead End 4 sf VI RECORD KEEPING Pumping records, lagoon levels, field applications, precipitation, leaks/spills, emergency response, etc. will be kept as per the Certification Training for Operators of Animal Waste Management Systems Manual. Records of the annual Wastewater and soil samples analyses will be kept. TABLE 2 - Traveling Irrigation Gun Settings Equipment: Reel" ABI 90 AT 985 with Turbine Drive Gun; Nelson SR 150 EQUIPMENT SETTINGS ' Field - Hydrant - Dir of Pull Travel Speed ft/min Application Rate I in/hr TRAVEL LANE Wetted Diameter feet FFiow Rate I 013m Nozzle Diameter inches Operating Pressure un Dal Operating Pressure 1 0 reel psi Arc Pattem degrees Wetted Acres Comments Effective Width (ft) Effective I Length ft Hours per I A-1 A-2 1 1.67 1 0.38 1 240 1 670 1 4.3 1 320 1 214 1 1.02 1 60 1 115 1 300 1 3.59 A-3 1 1.67 1 0.60 1 120 1 510 1 2.7 1 290 1 147 1 0.86 1 60 1 93 1 160 1 1.40_ _ B-4 2.75 0.54 200 490 1.8 320 214 1.02 60 115 210 2.25 B-5 2.75 0.38 240 430 1.2 320 214 1.02 60 115 300 2.37 B 6 2.75 0.38 240 480 1.5 320 214 1.02 60 115 300 2,64 B-7 2.75 0.38 240 940 4.2 320 214 1.02 60 115 300 5.18 B-8 2.75 0.38 240 1060 5.0 320 214 1.02 60 115 300 5.84 C-9 2.75 0.38----1 240 1 450 1 1.3 1 320 1 214 1.02 60 115 300 2,48 C-10 2.75 0,38 240 660 2.5 320 214 1.02 60 115 300 3.64 C-11 2.75 0.38 240 750 3.1 320 214 1.02 60 115 300 4.13 C-12 2.75 0.38 240 640 2.4 320 214 1.02 60 115 300 3.53 42.39 Total Effective Wetted Acres, Farm 86 FARM 92 G-1 1.67 0.38 240 710 4.7 320 214 1.02 60 115 300 3.91 G-2 1.67 0.38 240 610 5.7 320 214 1.02 60 115 300 4.46 G-3 1.67 0.38 240 740 5.0 320 214 1.02 60 115 300 4.08 G-4 1.67 0.38 240 500 2.6 320 214 1.02 60 115 300 2.75 G-5 1.67 0.38 240 340 1.0 320 214 1.02 60 115 300 1.87 G-6 1.67 0.38 240 370 1.3 320 214 1.02 60 115 300 2.04 19.1184573002755 D-7 1.67 0.38 240 580 3.4 320 214 1.02 60 115 300 3.20 D-8 1.67 0.38 240 620 3.8 320 214 1.02 60 115 300 3.42 D-9-A 1.33 0.32 200 730 6.1 290 147 0.86 60 93 300 3.35 D-9-13 1.33 0.32 200 485 3.1 290 147 0.66 60 93 300 2.23 D-10-A 1.33 0.32 200 600 4.5 290 147 0.86 60 93 300 2.75 D-10-B 1.33 0.32 200 650 5.1 290 147 0.86 60 93 300 2.98 H-11 1.33 0.38 240 400 2.0 320 214 1.02 60 115 300 2.20 H-12 1.33 0.38 240 315 0.9 320 214 1.02 60 115 300 1.74 H-13 1.67 0.38 240 740 5.0 320 214 1.02 60 115 300 4.08 H-14 1.67 0.38 240 630 3.9 320 214 1.02 60 115 300 3.47 H-15 1.67 0.38 240 960 7.2 320 214 1.02 60 115 300 5.29 H-16 1.67 0.38 240 860 6.2 320 214 1.02 60 115 300 4.74 H-17 1.67 0.38 240 1 1030 7.9 320 214 1,02 60 115 300 5.87 H-18 1.67 0.38 240 920 6.8 320 214 1.02 60 115 300 5.07 H-19 1.67 0.38 240 1070 8.3 320 214 1.02 60 115 300 5.90 H-20 1.67 0.38 240 1000 7.6 320 214 1.02 60 115 300 5.51 H-21 1.67 0,38 240 1060 8.2 320 214 1.02 60 115 300 5.84 H-22 1.67 0.38 240 210 -0.3 320 214 1.02 60 115 300 1.16 H-23 1.67 0.38 240 950 7.1 320 214 1.02 60 115 300 5.23 H-24 1.67 0.38 240 340 1.0 320 214 1.02 6d 115 300 1.87 H-25 1.67 0.38 240 740 5.0 320 214 1.02 60 115 300 4.08 H-26 1.67 0.38 240 660 4.2 320 214 1.02 60 115 300 3.64 H-27 1.33 0.32 200 660 5-3-7 296 147 0.86 93 115 300 3.03 H-28 1.33 0.32 200 540 1 3.8 1 290 1 147 0.88 1 115 300 2.48 108.04 Total Effective Wetted Acres, Farm 92 Richard R- Rust, PE, PhD Environmental Consultant 5641 Piper Drive Fuquay, NC 27526 (919) 557-0444 Aquifer Protection Section, NC DENR 225 Green St. Fayettville, NC 28301 Mr. Thomas Womble, TA Womble Corporation 1616 McCoy Town Road Cameron, NC 28326 DEC J : 'T04 OENR - FAYE f [FAILLE REGIONAL OFRCE 15 November 2004 Mr. Parks Blake, District Conservationist Harnett Soil and Water Conservation District PO Box 267 Lillington, NC 27546 SUBJECT: Change to Animal Waste Management Plan REFERENCE: NC DENR, DWQ, Non -Discharge Permitting Unit, Permit Number AWS430013 Facility Number 43-13 (Includes previous Facility 43-14), renewed through September 31, 2009. Dear Sirs; Per phone conversation with Mr. Paul Sherman, NC DEN! DWQ (919 715-6697) on 3 Nov 2004, please post the following change and its enclosed attachments to the above referenced Animal Waste Management Plan. The Land Owner and Permit Signing Official, Mr. Tom Womble, amends the above referenced Animal Waste Management Plan as follows: discontinuation and deletion of spray irrigation lanes 12, 14, 16, 18, 20, 22, 24, 26, 27, and 28 contained in pasture H (as shown on "as -built" drawing sealed 2/5/03 of above referenced permit) serving Carroll's Foods Inc.'s Farm 92. As the Technical Specialist for designing this Non -Discharge Animal Waste Management System, I have calculated the impact of the loss of this acreage on the ability of Farm 92's Animal Waste Management System to store and dispose of waste generated from Farm 92. With the remaining lanes and previously permitted Management Systems: crops; soil types; lagoon capacity; and pump, reel and spray equipment; the loss of acreage has the following impact: During the 7 months of September through March, Farm 92 may generate more waste than it is permitted to apply. Previously, Farm 92 was permitted to apply more than it was estimated to generate during fall - early spring. While the loss of acreage does not impact the Lagoon storage capacity of 4.5 months, the CHANGE PLACES ADDED EMPHASIS ON the Animal Waste Plan's: Section IV D. 1. d) Lagoon Liquid Level Control; and Section V, Farm 92 Application Field Requirements " ... The winter surplus will consume 2.2 months (or half) of storage capacity. It is therefore CRITICAL that the lagoon level be close to the lowest allowable level (247' MSL) at the end of October, especially in the event that the ground is frozen in February or March..." Sincerely, - Z LfZ]2_,.1_r Richard R. Rust, PE, PhD ANIMAL WASTE MANAGEMENT PLAN CARROLL'S FOOD'S INC. FARM 86 AND FARM 92 (Facility No. 43-13) STATE ROAD 1105, HARNETT COUNTY, NC OWNED BY T.A. Womble Corp. AND OPERATED BY Thomas Womble Mailing Address: 1616 McKoy Town Rd., Cameron, NC 28326--9304 Phone: (919) 499-2301 Prepared by: Richard R. Rust, PE, PhD Environmental Consultant, 5641 Piper Drive Fuquay, NC 27526 (919) 557-0444 1 August 1997 Revised 10 September 1998, 4 February 2003, and 15 November 2004 Signed �I, 4 , Thomas Womble, Owner Date: S 0 Signed Richard R. Rust, Technical Specialist Date: `'11ti NNS n PURPOSE i,f'!lurrnlHlNtti�t The following document and the attached drawing constitutes the Animal Waste Management Plan for the above Farms as required by "The Nondischarge Rule", 15A NCAC 2H .0200. Animal Waste Plan, 15 Nov 04; Page 7 D. Operation and Maintenance Plan 1. Pipeline Operation a) Pump CAUTION: Both motors and pumps are capable of creating pressures which can rupture the pipe under Water hammer conditions (when valves are opened or closed abruptly). Watch the pressure gages closely. Operate pump to maintain pressure be 160 psi (measured at pump outlet). Decrease RPM to reduce pressure (2300 RPM should generate 160 psi at flow rates of 450 gpm or less). Pipeline is designed for maximum flow of 350 gpm (velocity of 4 ft/sec), which could occur with a pump outlet pressure of 160 psi. Gun nozzle will restrict flow to 250 gpm at 160 psi pump outlet pressure. b) Operating the Valves The SDR 21 PVC pipe used is rated for working pressure of 200 psi. Opening or closing the valves faster than 12 seconds will decrease pipe life in resisting pipeline rupture from Water hammer. The valves should be operated smoothly. c) Charging the Line The pipeline should be charged at a velocity of 1 fps (90 gpm), or 30 psi at the pump outlet. After all the air has been purged from the line, slowly bring the pipeline up to operating pressure, connect the reel to the desired hydrant, and open the hydrant smoothly over a period of more than 12 seconds. The pump operator should be in communication (by radio) with an assistant located at the highest air purge valve on the line so that the pump operator may be informed when air has been purged and he may bring the pump up to operating pressure. d) Lagoon Liquid Level Control Both Lagoons are to be equipped with a stick indicating liquid surface levels in feet above MSL. Farm 66's Lagoon is to be operated within a 6 foot range, from 309' to 315' MSL. With the lowest point of the embankment. crest at 317' MSL, this leaves 2 feet of freeboard during normal operations. Should the 25 yr, 24 hr storm occur when the lagoon is at 315', approximately 1.5' of freeboard would remain. Farm 92's Lagoon is to be operated within a 6 foot range, from 274' to 2B0' MSL. With the lowest point of the embankment crest at 282' MSL, this leaves 2 feet of freeboard during normal Animal Waste Plan, 15 Nov 04; Page 8 operations. Should the 25 yr, 24 hr storm occur when the lagoon is at 2801, approximately 1.5' of freeboard would remain. e) Draining the Line The pipeline is designed to be left full. however, it may be drained for maintenance, and it will be drained when hard freezes are expected which could cause damage to the pipeline. To drain the line: Close the gate valve, lock the check valve open, open the last hydrant on the line, and open the gate valve smoothly over a period of more than 12 seconds to allow the line to drain to the lagoon. 2. Inspection and Maintenance a) Lagoon Inspect the lagoon surface for undesirable vegetative growth and floating or lodged debris. Remove this material to preserve wastewater storage capacity. Inspect the lagoon embankment for settlement, cracking, "jug" holes, slumps, bulges, seeps, damp areas, erosion, and rodent damage. Trees and bushes are to be removed as their roots provide paths of wastewater migration through the embankment. If the above conditions are noted, they should be reported and corrected. Wastewater piping to the lagoon and recycling piping/pumps are to be inspected. Pipes should be properly supported to prevent breakage. Leaks are to be repaired. The suction screen on the inlet of the pipeline pump is to be kept free of debris. b) Pipeline Quarterly pipeline pressure testing will be conducted as described above. If a decrease in pressure is detected, the leak will be located and repaired. During operations the pipeline will be walked and inspected for leaks. Leaks may be indicated in the soil above the leak by depressions, soft spots, abnormally wet conditions, and accumulation of salts or minerals. Leaks will be repaired immediately, recorded and reported. c) Diversion Ditches Ditches intercepting storm runoff prior to reaching the lagoon are to be cleaned and graded to insure their effective Animal Waste Plan, 15 Nov 04; Page 10 Farm 86 Application Field Requirements Field Acres Soil Recom- Applic- Freq- Applica mended ation uency, Lion Maximum Amount, Days Limit, Irrig- In. per lbs- ation Applic- PAN/yr Rate, ation In./hr A 10.3 Blaney 0.60 0.95 3 2,990 5* B 12.3 Blanton 0.75 0.65 2 2,760 4* 6.0 Gilead 0.35 1.90 6 2,100 1.70* 7* C 13.7 Blanton 0.75 0.65 2 3,080 4* Total 42.6 10,930 (per Technical Guide Section II-G, USDA, SCS, NC, Jun 76) *during Rye growing seasons (Sep 15 - Oct 31 and Feb 1 - Mar 31) Application limit of acreage available to Farm 86 exceeds its PAN generation of 6,500 lbs/yr. From the beginning of April through the end of August (5 months of Bermuda grass), the application limit for Farm 86's acreage is 7,829 lbs PAN. From September 15 - October 30 (1.5 months of Rye), the application limit for Farm B6 is 1,597 lbs PAN. No application is permitted November - January (3 months). From the beginning of February through the end of March (2 months of Rye), the application limit for Farm 86 is 1,597 lbs PAN. Assuming 3 lb PAN / 1,000 gal wastewater, application is limited to 142,380 cf during the 7 winter months (September - March). During this time 304,500 cf of wastewater will be generated, which is a surplus of 162,120 cf MORE than can be applied. Farm 86's Lagoon storage capacity is 247,000 cf or 5.68 months while maintaining the necessary lagoon volume for treatment, sludge, and 1.5' of freeboard. The winter surplus will consume two-thirds of the storage capacity. It is therefore CRITICAL that the lagoon level be close to the lowest allowable level (309' MSL) at the end of October, especially in the event that the ground is frozen in February or March. Animal Waste Plan, 15 Nov 04; Page 11 Farm 92 Application Field Requirements Pasture Acres Soil Recom- Applic- Freq- Applica mended ation uency, tion Maximum Amount, Days Limit Irriga- In. per lbs- tion Applic- PAN/yr Rate ation In./hr D 17.9 Blaney 0.60 0.95 3 5,190 5* E&F N/A G 19.1 Blaney 0.60 0.95 3 5,540 5* H 29.0 Blaney 0.60 0.95 1 3 8,410 5* 8.8 Gilead 0.35 1.90 6 3,080 1.70* 7* Total 74.$ 22,220 (per Technical Guide Section II-G, USDA, SCS, NC, Jun 76) *during Rye growing seasons (Sep 15 - Oct 31 and Feb 1 - Mar 31) Application limit of acreage available to Farm 92 exceeds its PAN generation of 7,800 lbs/yr. From the beginning of April through the end of August (5 months of Bermuda grass), the application limit for Farm 92's acreage is 13,860 lbs PAN. From September 15 - October 30 (1.5 months of Rye), the application limit for Farm 92 is 2,805 lbs PAN. No application is permitted November - January (3 months). From the beginning of February through the end of March (2 months of Rye), the application limit for Farm 92 is 2,805 lbs PAN. Assuming 3 lb PAN / 1,000 gal wastewater, application is limited to 250,000 cf during the 7 winter months (September - March). During this time 365,400 cf of wastewater will be generated, which is a surplus of 115,400 cf MORE than can be applied. Farm 92's lagoon has a storage capacity of 4.5 months while maintaining the necessary lagoon volume for treatment, sludge, and 1.5' of freeboard. The winter surplus will consume 2.2 months (or half) of storage capacity. It is therefore CRITICAL that the lagoon level be close to the lowest allowable level (247' MSL) at the end of October, especially in the event Animal Waste Plan, 15 Nov 04; Page 12 that the ground is frozen in February or March. Weather and soil moisture conditions permitting (i.e., it is not raining and the ground is not saturated or frozen), spray irrigation will be conducted from 1 February - August 31 and 15 September - 30 October as per the attached Table "Traveling Irrigation Gun Settings". The frequency of irrigation for each field is specified in the tables above as minimum interval between applications. Retraction speeds listed below are min speeds for the soils listed below based on the following assumptions: Bermuda Grass over seeded with Rye, using the equipment listed above with 1.02" taper ring nozzle, 115 psi at turbine inlet, 60 psi at the nozzle (yielding 214 gpm), 160' spray radius, 300' arc. The Application Rate (Precipitation Rate) is calculated at 0.38 in/hr, which approximates the recommended maximum application rates for the most restrictive soil, which is Gilead (Technical Guide Section II-G, USDA, SCS, NC, Jun 76). If it is desired to operate at less than the recommended maximum application rate, the nozzle should be changed to a smaller size and/or the pressure reduced (e.g., to operate at 0.5 the recommended maximum application rate over Gilead soils or 0.17 in/hr, use 0.87" taper ring nozzle and reduce -turbine inlet pressure to 50 psi). Soil Application Frequency, Retraction Amount, In. days Speed, ft/hr Blaney 0.95 3 100 1.20* 5* 80 Blanton 0.65 2 165 0.95* 4* 100 Gilead 1.90 6 50 (per Technical Guide Section II-G, USDA, SCS, NC, Jun 76 and Nelson SR150 Gun table) *during Rye growing seasons (Sep 15 - Oct 31 and Feb 1 - Mar 31) The most restrictive (highest) retraction speed is used in Table 2-Traveling Irrigation Gun Settings to insure the Application Amount is not exceeded for any crop in the path of the gun. Animal Waste Plan, 15 Nov 04; Page 13 Table 1, Field Specifications Field No. Useable Size, Acres Soil Type Slope, % Crops Max. Applic. Rate, In./hr Max. Applic. per Cycle, In: A 10.3 Blaney 0-4 Brome 0.60 0.95 B 12.3 Blanton 2-6 CB/R 0.75 0.65 B 6.0 Gilead 2-6 CB/R 0.35 1.90 C 13.7 Blanton 0-5 CB/R 0.75 0.65 D 17.9 Blaney 0-6 CB/R 0.60 0.95 G 19.1 Blaney 1-5 CB/R 0.60 0.95 H 29.0 Blaney 0-4 CB/R 0.60 0.95 H 8.8 Gilead 0--4 CB/R 0.35 1.90 Comments: Field A is seeded in Mahia Brame Grass, the remaining fields are Coastal Bermuda over seeded with Annual Rye. Evapotranspiration rates for Mahia Brome are unknown, but assumed to be equivalent to Coastal Bermuda over seeded with Rye (Parks Blake, Barnett Soil & Water Conservation District). A significant difference between Brame and Bermuda is that peak transpiration rates for Brome are during the winter months. Field I is reserved for future use. Table 2, Traveling Irrigation Gun Settings, is included as an attachment, Tab B. The 23 NRCS Required Specifications for a Waste Utilization Plan are included as an attachment, Tab J. TABLE 2 - Traveling Irrigation Gun Settings Equipment: Reel; ABI 90 AT 965 with Turbine Drive Gun; Nelson SR 150 EQUIPMENT SETTINGS Field - Hydrant - Dir of Pull Travel Speed fVmin Application Rate I in/hr I TRAVEL LANE Wetted Diameter feet Flow Rate 9pM Nozzle Diameter inches Operating I Pressure @ gun psi Operating Pressure @ reel psi Arc I Pattern I degrees Wetted Acres Comments Effective Effective I Width ft Length Hours per I FARM 86 A-1 1,67 0.38 240 950 7.1 320 214-1-1.02 1 60 115 300 15.23 A-2 1.67 0.38 240 670 4.3 320 214 1 1.02 1 60 1 115 j 300 1 3.69 A-3 1.67 0.60 120 510 2.7 290 1 147 1 0.86 j 60 1 93 160 1 1.40 B-4 2.75 0.54 200 490 1.8 320 214 1.02 60 115 210 2.25 8-5 2.75 0.38 240 430 1.2 320 214 1.02 60 115 300 2.37 6-6 2.75 0.38 240 480 1.5 320 214 1.02 60 115 300 2.64 B-7 2.75 0.38 240 940 4.2 320 214 1.02 60 115 300 5.18 8-8 2.75 0.38 240 1060 5.0 320 214 1.02 60 115 300 5.84 C-9 2.75 0.38 240 450 1.3 320 214 1.02 60 115 300 2.48 C-10 2.75 1 0.38 240 660 2.5 320 214 1.02 60 115 300 3.64 C-11 2.75 0.38 240 750 3.1 320 214 1.02 60 115 300 4.13 C-12 2,75 0.38 240 640 2A 320 214 1.02 60 115 300 1 3.53 42.39 Total Effective Wetted Acres, Farm 86 FARM 92 G-1 1.67 0.38 240 710 4.7 320 214 1.02 60 115 300 3.91 G-2 1.67 0.38 240 810 5.7 320 214 1.02 60 115 300 4.46 G-3 1.57 0.38 240 740 5.0 320 214 1.02 60 115 300 4.08 G-4 1.67 0.38 240 500 2.6 320 214 -1.02 60 115 300 2.75 G-5 1.67 0.38 240 340 1.0 320 214 1.02 60 115 300 1.87 G-6 1.67 0.38 240 370 1.3 320 214 1.02 60 115 300 2.04 0-7 1.67 0.38 240 580 3.4 320 214 1.02 60 115 300 3.20 D-8 1.67 0.38 240 620 3.8 320 214 1.02 60 115 300 3.42 D-9-A 1.33 0.32 200 730 6.1 290 147 0.86 60 93 300 3.35 D-9-13 1.33 0.32 200 485 3.1 290 147 0,86 60 93 300 2.23 D-1O-A 1.33 0.32 200 600 4.5 290 147 0.86 60 93 300 2.75 D-10-B 1.33 0.32 200 650 5.1 290 147 0.86 60 93 300 2.98 H-11 1.33 0.38 240 400 2.0 320 214 1.02 60 115 300 2.20 H-13 1.67 0.38 240 740 5.0 320 214 1.02 60 115 300 4.08 H-15 1.67 0.38 240 960 7.2 320 214 1.02 60 115 300 5.29 H-17 1.67 0.38 240 1030 7.9 320 214 1.02 60 115 300 5.67 H-19 1.67 0.38 240 1070 8.3 320 214 1.02 60 115 300 5.90 H-21 1.67 0.38 240 1060 8.2 320 214 1.02 60 115 300 5.84 H-23 1.67 0.38 240 950 7.1 320 214 1.02 1 60 115 300 5.23 FI-25 1 1.67 0.38 240 740 5.0 320 214 1.02 1 60 115 300 4.08 75.34 Total Effective Wetted Acres, Farm 92 CX1 o��F w A r�9p0 T. A. Womble Corp. CarrollOs Foods Inc. Farm 86 & 92 1616 McKoy Town Road Cameron NC 28326 Dear T. A. Womble Corp.: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E., Director Division of Water Quality October 1, 2004 RECEIVED OCT 15 2004 OEM - FrAyEMLLE REUDNAL ONCE Subject: Certificate of Coverage No. AWS430013 CarroIlOs Foods Inc. Farm 86 & 92 Swine Waste Collection, Treatment, Storage and Application System Harnett County On June 11, 2004, the North Carolina Division of Water Quality (Division) issued a revised State General Permit for swine facilities. The General Permit was issued in accordance with the directive of Senate Bill 733 (Session Law 2003-28). In accordance with your application received on February 7, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to T. A. Womble Corp., authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. The issuance of this COC supercedes and terminates your previous COC Number AWS430013 which expires October 1, 2004. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the CarrollOs Foods Inc. Farm 86 & 92, located in Harnett County, with an animal capacity of no greater than an annual average of 2200 Farrow to Feeder swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each ' 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Since this is a revised State General Permit, it contains new requirements in addition to most of the conditions contained in the previous State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record kegPin and monitoring conditions in this permit. Aquifer Protection Section -- Animal Feeding Operations Unit 1636 Mail Service Center, Raleigh, North Carolina 27699-1638 Phone: 919-733-3221 1 FAX: 919-715-05881Internet h2o.enr.state.nc.us An Equal Opportunity/Affirmative Action Employer— 50% Recyded110% Post Consumer Paper ne NorthCarolina Naturally If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon, storage pond,_or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Duane Leith at (919) 715-6186. Sincerely, for Alan W. Klimek, P.E. Enclosures (General Permit AWG100000) cc: (Certificate of Coverage only for all cc's) Fayetteville Regional Office, Aquifer Protection Section Harnett County Health Department Harnett County Soil and Water Conservation District Permit File AWS430013 APS Central Files H3- D l3 T A WOMBLE CORPORATION 1616 McKOY TOWN ROAD CAMERON, NC 28326 919-499-2301 March 25, 2009 DENHR-AP Attn: Joan 225 Green Street, Suite 714 Fayetteville, NC 28301 Dear Ms. Joan: MAR 31 M9 Enclosed are copies of our sludge survey and soil sample analysis for Farms 2286 and 2295. We are applying lime to land. If you need additional information please do not hesitate to let me know. Sincerely, Thomas A. Womble TAW/spb Enclosures Rainman Environmental, LLC Post Office Box 115 Kenansville, NC 28349 910.271-0460 March 24, 2009 Thomas Womble 1616 McKoy Town Road Cameron, NC 28326 Mr. Womble, Please find the enclosed Sludge Surveys you requested from Rainman Environmental, LLC. We appreciate your trust and thank you for allowing us to help you meet the needs of your farm. Based on the information collected during your sludge survey, you will not need to submit a sludge management plan to the Division of Water Quality for any of the farms you requested done. Current sludge levels are acceptable. Rainman Environmental, LLC offers complete permit compliance services. In addition to sludge surveys, we also prepare irrigation designs and perform irrigation calibrations. If we can be of any assistance to you in the future, feel free to call us. We have attached a business card for your quick reference_ Thank you again for your business and we look forward to working with you again in the future. Rainman Environmental, LLC Enclosure I t -d LBL9-EGO-016 euueiT Jgn:Rn An bR jeu q3-013 NCQA&CS Agr6upple Divis[6n,,,.�Phope.,(010)7S3i2655,, �.�.�Web"Otc.*ww.fl ...... ....... .. � i2798 7 j eport:No-, Grower: Womble, Thomas (TA) copies M.- Gemral Carolina Pig Prodwers � Test 1616 McKoy Town Rd Cameron, NC 28326 � oa Re ort Y Farm: 2286 03102/2009 SERVING N.0 RESIDENTS FOR OVER 60 YEM.S Harnett County Agronomist Comments 12 Field InformationV ..Applied m Recdmmendtit obi'S Id, 7: 'J� F S4ntpk No. Last Crop Ato Yr r1A Crop or Year Lime N P205 K20 Mg S Cu zn B Mn See Note 86-1 Ist Crop: Berm Ha5/Pas,E 2T 60-80 0 50.70 0 20-25 0 0 0 12 2n(I Crop: berni Hay/pas'&I 0 180-220 0 130-150 0 20-25 0 0 12 Test Results Soil Class HdV% W/V CEC B5% Ac pM P-1 K-1 Ca% Mg% Mn-I Mn-AI(j) Mn-AI(2) Zn-I Zn-AI Ca -I S-I SS-1 NOj-N NH4-A' Na NUN 1.14 1.33 43 53.0 12 5A 123 38 380 12.0 110 75 75 138 138 99 21 01 Field Informatio"n', 'Aline kelle'Onti'micalfitions .. ....... ... . ... . ... . ... ...... .. ............ Sample No. Last Crop Mo Yr TIA Crop or Year Lime N P205 K20 Mg S Cu zn B Mn See Note 86.2 1st Crop: Berm Ila),/Pas,E 2 2T 60-80 0 80-100 0 20-25 0 0 0 12 2nd Crop: Berm Ilay/pas,61 0 180-220 0 170-190 0 20-25 0 0 0 12 Test Results Soil Class % W/V GEC BS% Ac pH P-1 K-1 Ca% Mg% hin-I Mu-AI(J) Mn-AI(2) Zu-I Zn-AI Cu-I S-I SS -I NO3-N NM4-,V Na 1.43 1.37 4.6 480 2.4 5.2 124 23 34.0 I H) 99 69 69 175 175 101 23 0.1 —..North Carolina all Tobacco Triv.1 rtwd Corjimr,.tiion Reprogramming of the laboratory -information -management system that makes this report possible is being funded through a grant from the North Carolina Tobacco Trust Fund Commission. Thankyou for using agronomic services to manage nutrients and safeguard environmental quality. - Steve TroxIer, Commissioner oj'Agricahure NC11AUS,Agronomic Division ' E'!'h'oncc (919)733'2655, I Web site: sFww.ncagr.gov/agronoiNh Report No ;: 27987:,:;., `` Grower- Womble, Thomas (TA) Copies To: ;• Ceram[ Carolina Pig Producers 1 Test Re 1616 McKoy Town Rd Ca NC 28326 ^� ozl ortmeron, Farm: 2292 03/02/2009 SERVING N.C. RESIDENTS FOR OVER 6o 1'FARs Harnett County Agronomisl Comments 12 Field Information A ied,l.ime A pP� Recommendations ; ; �, , t , . i Sample rl o. Last Crop blo Yr T/A Crop or Year Lime N P2O5 K20 Mg S Cu Zu B Mn See Note 92-1 lst Crop: Berm Hay/Pas,E IT 60-80 0 6o-SO 0 15.20 0 0 0 12 2nd Crop: Berm Hay/Pas,A1 0 180-220 0 150.170 0 15.20 0 0 0 12 Test Results Soil Class HM% W/V CEC BS% Ac pH P-1 K-1 Ca% Mg% Mn-1 Mn-Al(1J Mn-AI(2) Zn-1 Zn-AI Cu-1 S-1 SS-1 AfO3-N NH4-,V Na MEN 0.66 1.24 6,1 80.0 1.2 6.1 189 32 64.0 14.0 106 73 73 398 398 290 20 OA ,:,.. - Field lnformation .I - Iled I l.lme , .., .. ..� ,,,. Recommendations t 1 f .,:. III '�j -! a ,III 13J ri �,.' Eftat € E! `if I I ;1 !p ! ', E ij tt.. r F I l; ! t i:1 E - i;1. i€ �, 1, >, s rr t! rtl Iz j "."t p................_.:. .. .... .. ....::,,,. , -: .. ,.... ..... .,. , i . .t E �. .f.F -:3: t.: ..I.:. r I .� . :. ,.1. .-i 1 F l..i :�„ ,f.l.l .: i. s� �F rY ll�l,f :. 1,1 ..,iifl t !. ,.f� I 13, f.Nl 1. t'1 Sample No. Last Crop Ato Yr T/A Crop or Year time N P2O5 ICAO Mg S Cu Zn B Mn See Note 92-2 1st Crop: Berta Hay/Pus,E 1.7T 60-80 0 30-50 0 15-20 0 0 0 12 2nd Crop: Berm HayYPas,M 0 180-220 0 l 10-130 0 15-20 0 0 0 12 Test Results Soil Class HM% W/V CEC BS% Ac pH P-1 K-1 Ca% Mg% Mu-1 Mn-Al(j) Mn-AI(2) Zn-1 Zn-A1 Cu-1 S-1 SS-1 NO-;.N NH4-N Na MIN 0.66 1,18 5.4 650 1.9 5.6 135 48 450 15.0 105 72 72 243 243 125 21 0:1 North Carolina Reprogramming of the laboratory -information -management system that makes this report possible is being funded rr. through a grant from the North Carolina Tobacco Trust Fund Commission. i " u Thank you for using agronomic services to manage nutrients and safeguard environmental quality. - Steve Truxler, Commissioner of Agriculture Tobacco Trull Fund Con nips,; nn Rainman Environmental, LLC Sludge Survey Form Appendix 1. Lagoon Sludge Survey Form A. Farm or Permit Number. B. Lagoon I.D. Number. C. Person taking measurements: D. Date of Measurements: E. Methods/Devices used for measurement of: Thomas Womble CCPP#2 Donovan Brack 2/13/2009 a. Distance from the lagoon liquid surface to the top of the sludge layer_ Disk b. Distance from the lagoon liquid surface to the bottom of the lagoon: Grade Rod c. Thickness of the sludge layer if making a direct measurement with "core sampler":NA F- Lagoon Surface Area (using dimensions at inside top of bank): 2.3 acres G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points b. if more than 1.33 acres, 2.3 acres x 6 = 13.8 , with max. of 24. H. Conduct sludge survey and record data on "Sludge Survey Data Sheet~ (App. 2). a. Start Pump Level: 19 inches b. Stop Pump Level: 43 inches c. Current Freeboard Level: 33 inches I. Distance from the max. liquid level to the the present liquid level: 14 inches J. Distance from the max. liquid level to the min: liquid level: 24 inches K. Distance from the present liquid level to the min. liquid level: 0.83 feet L. Distance from the present liquid level to the lagoon bottom: 9.87 feet M. Distance from the present liquid level to the top of sludge: 6.16 feet N. Average thickness of sludge layer. 3.71 feet O. Thickness of existing Liquid Treatment Zone (M minus K): 5.32 feet (Note: If O is less than 4 feet, a sludge removal and utilization plan is required by N.C. DWO.) P. If Item N is greater than Item 0, proceed to the Worksheet for Sludge Volume and Treatment volume. If Item N is less than or equal to item O, you do not have to determine volumes. Completed by: Print Name Signature Date 6'd LBL9-E62-016 euuerr dl.n:nn Rn i,;, jeu � � 4 Murphy -Brown, LLC Sludge Survey Form Appendix 2. Sludge Surevey Data Sheet Facility Name: Lagoon I-D. Number. CCPP#2 Thomas Womble Grid Point Distance from liquid surface Distance from liquid surface Thickness of Number to top of sludge layer fk to la oon bottom ft Sludge Layer ft 1 12.9 14 1.1 2 8.2 11.9 3.7 3 4.5 10.1 5.6 4 4 6.9 2.9 5 3.4 5 1.6 6 2.1 5 2.9 7 5.4 8.7 3.3 8 4.1 9.9 5.8 9 8.9 12 3.1 10 6.5 10.7 4.2 11 12.8 14.52 1.72 12 4.5 10 5.5 13 4.4 10 5.6 14 4.5 9.4 4.9 15 16 17 18 19 20 21 22 23 24 Average 6.16 of points At pump 1a intake If pump intake level <2.5 a plan of action is required 9.87 3.71 9d LBLS-669-016 euuea dLQ:9a So ba jeW Field Fonn for Mud p Surrey (complete one par ia9oon surveyed) 1 Grid Point 31 Water Mth / D s ugidd ice to TopotOudp Thiclaeas of Additional lnforrnation Farm Name: [L P I� j JG t •r7YGt.�j L� Dl �% 3- Datm J7 r� 4 O -7 -5 ,1 ! a Lrapoon I D.- 121 Ie9,v 131 / -c? 14, V of DWA ElovaHon: feet 1s 19 17 Bosom of Oft Eievatlan: few 1e 19 20 Start Pwv Levek feet 21 22 23 Pump Level: feet 24 5- f X L u') �t j x Y) 7 iJ measurements r Corns o Freeboard» -33 food op of Dike Lenpdr re�.c of Duce Wldfh: Am swwbjre of Person ■ e. AR gW pmd are in feet G•euuerr dnn:Rn an 4.� "t-41 d G8G9-E6�-Di6 Rainman Environmental, LLC Sludge Surrey Form Appendix 1. Lagoon Sludge Survey Form A. Farm or Permit Number. Thomas Womble B. Lagoon I.D. Number. 2286 C. Person taking measurements: Donovan Brock D. Date of Measurements: 2/13/2009 E. Methods[Devices used for measurement of a. Distance from the lagoon liquid surface to the top of the sludge layer. Dist b. Distance from the lagoon liquid surface to the bottom of the lagoon: Gracie Rod c. Thickness of the sludge layer if making a direct measurement with "core sampl&':NA F. Lagoon Surface Area (using dimensions at inside top of bank): 2 acres G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points b. tf more than 1.33 acres, 2 acres x 6 = 12 , with max. of 24. H. Conduct sludge survey and record data on "Sludge Survey Data Sheer' (App. 2). a. Start pump Level: 19 inches b_ Stop Pump Level: 43 inches c. Current Freeboard Level: 39 inches 1. Distance from the max. liquid level to the the present liquid level: 20 inches J. Distance from the max_ liquid level to the min. liquid level: 24 inches K. Distance from the present liquid level to the min. liquid level: 0.33 Beet L. Distance from the present liquid level to the lagoon bottom: 8.57 feet M. Distance from the present liquid level to the top of sludge: . 5.83 feet N. Average thickness of sludge layer. 2.74 feet O. Thickness of existing Liquid Treatment Zone (M minus K): 5.49 feet (Note: If O is less than 4 feet, a sludge removal and utilization plan is required by N.C_ DWO.) P. If Item N is greater than Item 0, proceed to the Worksheet for Sludge Volume and Treatment volume. If Item N is less than or equal to item 0, you do not have to determine volumes. Completed by: Print Name Si nature Date ;3'd LBL9-EGa-016 euuecl o190:130 6D b2 JeW Murphy -Brown, LLC Sludge Survey Form Appendix 2. Sludge Surevey Data Sheet Facility Name: Lagoon I.D. Number. Thomas Womble 2286 Grid Point Distance from liquid surface Distance from Nuid surface Thickness of Number to to of sludge layer f . to!noon bottom f# Slud a La er ft 1 4.4 8.5 4.1 2 6.4 7.6 1.2 3 6A 8.4 2 4 7.6 8.4 0.8 5 5.8 8.9 3.1 6 7.5 9.4 1.9 7 4.9 9.4 4.5 8 5.4 9 3.6 9 3.9 8.6 4.7 10 4.8 8.4 3.6 11 6.4 9 2.6 12 6.4 7.2 0.8 13 14 15 16 17 18 19 20 21 22 23 24 Average, of points 5.83 At pump intake J "it pump intake level <2.5 a plan of action is required 8.67 2.74 E•d LBL9-E6z-016 euueri dgn:Rn nn 1,7 jeu Field Fonn for Mudge Survey (complete one per lagoon surveyed) Grid Point Water Uquid Su fw* to T of Thickne" of Addltfon6l h ftivradior1 Farm Narrw. 6/2 2 v-/3 T 11 Lapvan 1D: 121 2. 131 14 op of Dike Eievatlart feet 13 18 17 Botbom of Dike EWvWM feet 18 191 Pump Levek feet 21 ` 22 23 3tDp Pump Levet fs�t 2 k i p x '7 V V x Z X-5 X Y -We measurenmib Fnoeboar* 32 ire" of [as L&VttC feet d Diiu I�Yidtiv: jBMt 3ipnahss of Person St"r All grid pant are in fM .t,•d GBG9-EB2-016 euuerr clan scan on a.: lii IA n s p f--( ANIMAL WASTE MANAGEMENT PLAN CARROLL'S FOOD'S INC. FARM 86 (Facility No. 43-14) AND I FARM 92 (Facility No. 43 13) STATE ROAD 1105, HARNETT COUNTY, NC OWNED AND OPERATED BY B.T. SANITATION THOMAS WOMBLE Mailing Address: 1616 McKay Town Rd., Cameron, NC 28326-9304 Phone: (919 ) 499-2301 RECEIVES Prepared by: Richard R. Rust, PE, PhD f Environmental Consultant, 5641 Piper Drive Fuquay, NC 27526 (919) 557-0444 9 2 ON -FAY TW1JJ: RF inuta i�; !r'F 1 August 1997 Revised 10 September 1998 Signed Zi&�- , Thomas Womble er, Date: Signed `( , Richard R. Rus , �S cialist, Date: !/ 98 St AL 9 PURPOSE qRD R• �'' The following document and the attached drawing constitutes the Animal Waste Management Plan for the above Farms as required by "The Nondischarge Rule", 15A NCAC 2H .0200. I GENERAL INFORMATION Farm 86 is a 1,000 sow farrow to feeder operation established in March 1991. Farm 92 is a 1,200 sow farrow to feeder operation established in October 1991. Each farm has an independent anaerobic lagoon and applied wastewater from the lagoons with traveling gun spray irrigation systems using above ground pipelines,for the past 6-7 years. The concept of the Animal Waste Management Plan is to land apply swine wastewater using traveling gun irrigation system with an underground pipeline from each of the two existing anaerobic lagoons. A. Certification Form (attached)' B. Site Schematic (see attached drawing, Site Plan 1" 400') 1 RECEIVED I DENR I DWQ AgijifP.r Prnforfi" Sp(flQn APR 0 s 2Qos INDEX ANIMAL WASTE MANAGEMENT PLAN 4 Feb 03 (per CAWMP.Dec 6, 1996, DEHNR DWQ & NRCS Standards) IGENERAL INFORMATION . . . . . . . . . . . . . . . . . . . 1 II SITE EVALUATION AND SITE INVESTIGATION_. . . . . . . . . . 2 A. Existing Operations . . . . . . . . . . . . . . . . 2 B. New/ Expanding Operations N/A (Omitted) III DESIGN SURVEY N/A (Omitted) IV FACILITY DESIGN . . . . . . .. 2 A. Lagoon/Storage Facility Design . . . . . . . . . . . . 2 I. Existing Operations . . . . . . . . . . . . . 2 a) Design Needs 2 b) Measurements and Calculated Volumes 2 2. New/ Expanding Operations N/A (Omitted) B. Runoff control measures . . . . . . . . . . . . . . . 3 C. Land Application System . . . . . . . . . . . . . 3 1. Underground Pipeline Design . . . . . . . . . . . 3 2. Equipment . . . . . . . . . . . . . . . . . . . 4 a) Farm 86 . . . . . . . . . . . . . . . . . . . 4 b) Farm 92 . . . . . . . . . . . . . . . . . 4 _ 3. Pipeline Construction . . . . . . . . . . . . . . 4 a) Laying Pipe . . . . . . . . . . . . . . . . . 4 b) Thrust Blocks . . . . . . . . . . . . . . . . 5 c) Hydrants 5 d) Air Relief & Vacuum Relief, . 5 e) Pressure Testing . . . . . . . . . . . . . . 6 f) Backfilling the Trench . . . . . . . . . . . 6 D. Operation and Maintenance Plan . . . . . . . . . .. . 7 1. Pipeline Operation . . . . . . . . . . . . . . 7 a) Pump . . . . . . . . . . . . . . 7 b) Operating the Valves . . . . . . . 7 c) Charging the Line 7 d) Lagoon Liquid Level Control 7 e) Draining the Line . . . . . . . . . . . . . . 8 2. Inspection and Maintenance . . . . . . . . . . . 8 a) Lagoon . . . . . . . . . . . . . . . . . . . 8 b) Pipeline . . . . . . . . . . . . . . . . . . 8 c) Diversion Ditches . . . . . . . . . . . ... . 8 V WASTE UTILIZATION PLAN . . . . . . . . . . . . . . . . '. . 9 PAN application limits . . . . . . . . . . . . . . . . . . 9 Farm 86 Application Field Requirements . . . . . . . . . 10 Farm 92 Application Field Requirements . . . . . . . . . 11 Application Rate (Precipitation Rate) . . . . . . . . . 12 Table 1, Field Specifications . . . . . . . . . . . . . 13 Table 2, Traveling Irrigation Gun Settings, is included as an attachment, Tab B Table 4, Irrigation System Specifications . . . . . . . I f. Table 5,. Thrust Block Specifications . . . . . . . . . . VIRECORD KEEPING . . . . . . . . . . . . . . . . . . . . . VII EMERGENCY ACTION PLAN (checklist) Tab C VIII ODOR CONTROL (checklist) Tab D IX INSECT CONTROL (checklist) Tab E X MORTALITY DISPOSAL (checklist) Tab F ATTACHMENTS Certification Form Traveling Irrigation Gun Settings (Table 2) Emergency Action Odor Control Insect Control Mortality Disposal Pump Curve Soils Maps Traveling Gun and Reel Performance Table 23 NRCS "Required Specifications" Site Plan I" = 250, 14 14 Tab A Tab B Tab C Tab D Tab E Tab F Tab G Tab H Tab I Tab J Jacket Pocket Animal Waste Plan, 4 Feb 03; Page 1 I GENERAL INFORMATION Farm 86 is a 1,000 sow farrow to feeder operation established in March 1991. Farm 92 is a 1,200 sow farrow to feeder operation established in October 1991. Each farm has an independent anaerobic lagoon and applied wastewater from the lagoons with traveling gun spray irrigation systems using above ground pipelines since 1991. The concept of the Animal Waste Management Plan is to land apply swine wastewater using traveling gun irrigation system with an underground pipeline from each of the two existing anaerobic lagoons. A. Certification Form (attached) B. Site Schematic (see attached drawing, Site Plan 1" _ 250') Animal Waste Plan, 4 Feb 03; Page 2 II SITE EVALUATION AND SITE INVESTIGATION A. Existing Operations 1. Proximity to 100 yr floodplain: Neither Lagoon nor any of the waste application areas are located in the 100 year flood plain (reference FIRM Map #37085C0150D 4/16/90). 2. Dam Safety: Neither lagoon has an embankment height which exceeds 15' as measured from downgradient toe of slope to crest of embankment. There is no high hazard exposure immediately down stream of the lagoons. The lagoons are therefore exempt from Dam Safety criteria. 3. Proximity of Wetlands to waste application area: "Bank and Bed" wetlands associated with the headwaters of intermittent creeks are believed to be downgradient of the application areas. A 25' buffer is maintained from the wetlands and the application areas. IV FACILITY DESIGN A. Lagoon/Storage Facility Design 1. Existing Operations a) Design Needs: Farm 86 is a 1,000 sow farrow to feeder operation. Farm 92 is a 1,200 sow farrow to feeder operation. Assuming design treatment capacity of 34.8 cf/sow, sludge storage capacity of 174 cf/sow, and 4 months temporary storage of 174 cf/sow; the total required capacity (less the freeboard and 25 yr, 24 hr storm) is 696 cf/saw (NCSU/ NCDA spreadsheets 633-51 and 633-45) or 696,000 cf for Farm 86's Lagoon and 765,600 cf for Farm 92's Lagoon. The 25 yr, 24 hr storm is assumed at 6.41 inches (Elements of Urban Stormwater Design, H. Rooney Malcom, NCSU, 1989). No surface water drains to either of the lagoons. NOTE: Existing diversion ditches are to be maintained to prevent surface runoff from entering the ponds. b) Measurements and Calculated Volumes: Total capacities were calculated using the formula for volume of the frustrum of a general cone. Top and bottom areas are based on planimeter measurement of lagoon crest elevation from aerial photography (March 1991 for Farm 86 and March 1994 for Farm 92). The heights are based on plumb -bob measurement of Animal Waste Plan, 4 Feb 03; Page 3 the bottom of the lagoons and Dumpy level measurement of crest elevation and liquid surface on 8/20/97. Farm 86 Lagoon currently has 951,000 cf total capacity (lagoon bottom to lowest lip of the impoundment). The design storm would occupy 50,000 cf, leaving 901,000 cf. This is more than the 696,000 cf required for: treatment capacity, sludge storage, and 4 months temporary storage. Even if 1.5' of freeboard (132,000 cf) is maintained, an additional 1.68 months of storage is available (73,000 cf). Farm 92 Lagoon currently has 996,300 cf total capacity (lagoon bottom to lowest lip of the impoundment). The design storm would occupy 54,200 of, leaving 942,100 cf. This is more than the 765,600 cf required for: treatment capacity, sludge storage, and 4 months temporary storage. Even if 1.5' of freeboard (152,400 cf) is maintained, an additional 0.5 months of storage is available (24,100 cf). B. Runoff control measures Diversion ditches: Existing diversion ditches are to be maintained to prevent surface runoff from entering the lagoons. Buffers: Spray application areas are buffered from property lines and creeks by 25'. C. Land Application System 1. Underground Pipeline Design For each farm the pipeline is designed to overcome 65' of potential head (determined from topo and dumpy level measurement) and friction head of 40' (approximately equal for either pipeline) at a flow velocity of 4 fps. if the pump outlet pressure is 160 psi (80% of 200 psi working pressure for SDR 21 pipe) the pressure at the reel turbine is 115 psi and 60 psi at the gun nozzle. Waterhammer surcharge pressure from instant stoppage (e.g., valve closings of less than 2.3 sec for these 4,000' pipelines) is calculated at 188 psi. 160 psi working pressure + 188 psi = total waterhammer pressure of 348 psi, less than the 1,000 hour burst requirement for SDR 21 pipe of approximately 400 psi and less than the 60 sec burst requirement for SDR 21 pipe of approximately 600 psi. Hydrant valves are worm gear operated by hand crank. Absolute minimum closing times of 12 seconds are expected and will reduce total waterhammer pressure to 277 psi, well under the 1,000 hour burst specification of SDR 21 pipe. Since pumps are impeller design and powered by internal combustion engines, waterhammer from pump operation / failure is not anticipated. Animal Waste Plan, 4 Feb 03; Page 4 2. Equipment a) Farm 86 Motor; diesel engine of estimated 160 hp. - Pump; Rainbow Mfg. Co., Fitzgerald, GA, (800) 841-0323, Model No. CDB 64 S13-4DC, Serial No. 6545, Pump Curve PC5717 for Model 6x4Sx13 indicates 6" suction, 4" discharge, 13" max impeller, equipped with a strainer on the inlet end of the suction hose. Pressure gage; 0-250 psi, glycerine filled (located downstream of the pump and upstream of the Check Valve) Check Valve; 6" diameter. Pipe; Type, 6" SDR 21, 200 psi; in 18' joints of spigot and bell with O-ring. Air -Release and Air -vacuum Valves; 1" minimum valve diameter, (located at high spots of the pipeline and its branches). TEE; 6"x6" SDR 21, 200 psi, at intersection of pipeline branches. 45' elbows; 6"x6", SDR 21, 200 psi, as needed. Hydrant TEE's; 6"x4" as needed on pipeline branches. Hydrant Valves; 4"x4" on each Hydrant TEE. Reel; ABI 90 AT 985 w/Turbine Drive Gun; Nelson SR 150 Nozzles; Various b) Farm 92 Motor; diesel engine of estimated 225 hp. Pump; Serial No. 6540, Same as Pump at Farm 86. Other Equipment; Same as Above. Animal Waste Plan, 4 Feb 03; Page 5 3. Pipeline Construction a) Laying Pipe Excavate to depth of 4 feet. Pipeline is of gasketed 0-ring joints (no glued joints), therefore. pipe need not be snaked for thermal contraction/expansion considerations. Female (socket) ends are laid forward. Pipe is joined in the trench to prevent damage to socket bells and spigot bevels caused by assembling pipe prior to placing it in the trench. NOTE: Excavations of MORE than 4' require trench walls be laid back on a 1:1 slope or a trench box as per OSHA for protection of workers in the trench from collapse of trench walls. The pipe is evenly bedded and compacted to the pipe's springline (center of pipe or 1/2 depth of pipe diameter) on 18" either side of the pipe, or to trench wall if .this dimension is less than 18". O-rings are joined as follows: Clean the ring groove, set the ring in the groove with Mgnufaeturers markings showing nroVeg grientation, smooth the ring of twists and bulges. Clean the bevel on the spigot end of the pipe from the end to 1" beyond manufacturers reference mark for seating (reference mark should be 5.25" from end for 6" ID pipe), mark pipe if reference mark is missing, lubricate bevel with to an equivalent thickness of a brush coat of paint, align pipe, push bevel into bell until reference mark is flush with end of bell. DO NOT lubricate groove or ring. If excessive pushing is needed to connect the pipe, disassemble the joint and reseat the O-ring. b) Thrust Blocks Install thrust blocks at any flow change of direction and the ends of the pipeline. Place cover (i.e. sheet plastic or coating) over the areas of the pipe/fittings that will be in contact with the pipe/fitting to prevent concrete bonding with pipe (facilitate pipeline repair). Concrete is to be in contact with undisturbed soil contact areas listed below and as shown in the plan sheet; except for the hydrant collar where soil is to be hand tamped around the circumference of the collar. 6"x6" Tee 4 sf (see detail on plan sheet) 611x6" 90' Elbow 4 sf 6 "x6" 450 Elbow 3 sf 6"x4" Hydrant Tee 4 sf below Tee and "collar" around riser pipe 1.5' thick, 3.5' diameter, with top of collar located 1' below grade. Dead End 4 sf Animal Waste Plan, 4 Feb 03;-Page 6 c) Hydrant's PVC 6"x4" Tees, a with thrust block under each tee and concrete collar around the vertical pipe, as shown in the drawing. The vertical pipe is capped with a valve and fitting to accept the inlet hose from the reel. d) Air Relief & Vacuum Relief Valves in the dimensions specified above (under Eaui moment) are to be located at the top of each of the pipeline's high spots where air might accumulate. e) Pressure Testing Prior to backfilling the trench, charge the line, purging it of air, and slowly bring the line to 50 psi. Close the gate valve and monitor the pressure gage for pressure loss (indicating a leak)over a period of 2 hours. Fix leaks and repeat until all leaks repaired. Evacuate people from trench edge and Slowly (over a period of 30 sec. or more) bring pressure up to 195 psi (2600 pump rpm) (Note: test pressure of 1.5 x working pressure not possible with pump used). Close the gate valve and monitor pressure gage for at least 12 hours. Fix leaks and repeat until all leaks repaired. NOTE: depressurize the pipeline Slowly (over a period of 30 sec. or more). The pipeline is sufficiently tight if less than 4 gal/hr total leakage occurs at 200 psi or 2 gal/hr at 50 psi. f) Backfilling the Trench Trench is to be backfilled with excavated soils (free of rocks bearing on the pipe) in 8 inch lifts, compacted to approximately 85% of Proctor (approx. 105 pcf) as estimated by Field Engineer, prior to filling and compacting the next lift. Until 3 lifts above pipe, do NOT use Whacker Packer and do NOT compact directly above pipe by hand. Animal Waste Plan, 15 Nov 04; Page 7 D. Operation and Maintenance Plan 1. Pipeline Operation a) Pump CAUTION: Both motors and pumps are capable of creating pressures which can rupture the pipe under Water hammer conditions (when valves are opened or closed abruptly). Watch the pressure gages closely. Operate pump to maintain pressure slow 160 psi (measured at pump outlet). Decrease RPM to reduce pressure (2300 RPM should generate 160 psi at flow rates of 450 gpm or less). Pipeline is designed for maximum flow of 350 gpm (velocity of 4 ft/sec), which could occur with a pump outlet pressure of 160 psi. Gun nozzle will restrict flow to 250 gpm at 160 psi pump outlet pressure. b) Operating the Valves The SDR 21 PVC pipe used is rated for working pressure of 200 psi. Opening or closing the valves faster than 12 seconds will decrease pipe life in resisting pipeline rupture from Water hammer. The valves should be operated smoothly. c) Charging the Line The pipeline should be charged at a velocity of 1 fps (90 gpm), or 30 psi at the pump outlet. After all the air has been purged from the line, slowly bring the pipeline up to operating pressure, connect the reel to the desired hydrant, and open the hydrant smoothly over a period of more than 12 seconds. The pump operator should be in communication (by radio) with an assistant located at the highest air purge valve on the line so that the pump operator may be informed when air has been purged and he may bring the pump up to operating pressure. d) Lagoon Liquid Level Control Both Lagoons are to be equipped with a stick indicating liquid surface levels in feet above MSL. Farm 86's Lagoon is to be operated within a 6 foot range, from 309' to 315' MSL. With the lowest point of the embankment. crest at 317' MSL, this leaves 2 feet of freeboard during normal operations. Should the 25 yr, 24 hr storm occur when the lagoon is at 315', approximately 1.5' of freeboard would remain. Farm 92's Lagoon is to be operated within a 6 foot range, from 274' to 280' MSL. With the lowest point of the embankment crest at 282' MSL, this leaves 2 feet of freeboard during normal Animal Waste Plan, 15 Nov 04; Page 8 operations. Should the 25 yr, 24 hr storm occur when the lagoon is at 2801, approximately 1.5' of freeboard would remain. e) Draining the Line The pipeline is designed to be left full. However, it may. be drained for maintenance, and it will be drained when hard freezes are expected which could cause damage to the pipeline. To drain the line: Close the gate valve, lock the check valve open, open the last hydrant on the line, and open the gate valve smoothly over a period of more than 12 seconds to allow the line to drain to the lagoon. 2. Inspection and Maintenance a) Lagoon Inspect the lagoon surface for undesirable vegetative growth and floating or lodged debris. Remove this material to preserve wastewater storage capacity. Inspect the lagoon embankment for settlement, cracking, "jug" holes, slumps, bulges, seeps, damp areas, erosion, and rodent damage. Trees and bushes are to be removed as their roots provide paths of wastewater migration through the embankment. If the above conditions are noted, they should be reported and corrected. Wastewater piping to the lagoon and recycling piping/pumps are to be inspected. Pipes should be properly supported to prevent breakage. Leaks are to be repaired. The suction screen on the inlet of the pipeline pump is to be kept free of debris. b) Pipeline Quarterly pipeline pressure testing will be conducted as described above. If a decrease in pressure is detected, the leak will be located and repaired. During operations the pipeline will be walked and inspected for leaks. Leaks may be indicated in the soil above the leak by depressions, soft spots, abnormally wet conditions, and accumulation of salts or minerals. Leaks will be repaired immediately, recorded and reported. c) Diversion Ditches Ditches intercepting storm runoff prior to reaching the lagoon are to be cleaned and graded to insure their effective Animal Waste Plan, 4 Feb 03; Page 9 operation in diverting storm water from the lagoons. V WASTE UTILIZATION PLAN The following calculations are based on information provided by Parks Blake, District Conservationist, Harnett Soil and Water Conservation District, Lillington, NC (910) 893-7584. Farm 86 is a 1,000 sow farrow to feeder operation. Farm 92 is a 1,200 sow farrow to feeder operation. PAN is assumed at 6.5 lbs/animal unit/yr (NCSU/ NCDA spreadsheets shown in 633-46). This results in 6,500 lbs/yr PAN for Farm 86's lagoon and 7,800 lbs/yr PAN for Farm 92's, lagoon. PAN application limits for Coastal Bermuda in the following soils are: Blaney 240 lb/acre/yr Gilead 300 lb/acre/yr Blanton 175 lb/acre/yr Vaucluse 270 lb/acre/yr The above limits are decreased by 25 for grazing this crop with cattle. The above limits are increased 75 lb/acre/yr for Bermuda overseeded with Annual Rye and grazed with cattle (100 lb/acre/yr for overseeding with rye reduced by 25% for grazing), subject to the following restrictions: 1. August 31 is the last application date to be credited to Bermuda. flo .0 u Aug'* � I 2. 37.5 lb/acre/� yr� may be credited to Rye from September. 15 - October 30. 3. No applications are made November - January. 's 0. o- w rh-*A corq t' Imo, 4. 37.5 lb/acre/yrlmay be credited to Rye during February and March. 5. Harvesting is required when Rye reaches 12" - 15" to prevent shading of Bermuda. Harvesting of Rye is required prior to heading or April 7, whichever occurs first, to prevent shading of Bermuda. The attached drawing (Site Plan 1" = 2501) shows the pastures and hydrants mentioned in the following tables. Animal Waste Plan, 15 Nov 04; Page 10 Farm 86 Application Field Requirements Field Acres Soil Recom- Applic- Freq- Applica mended ation uency, Lion Maximum Amount, Days Limit, irrig- In. per lbs- ation Applic- PAN/yr Rate, ation In./hr A 10.3 Blaney 0.60 0.95 3 2,990 5* B 11 12.3 Blanton 0.75 0.65 2 2,760 4* 6.0 Gilead 0.35 1.90 6 2,100 1.70* 7* C 13.7 Blanton 0.75 0.65 2 3,080 4* Total 42.6 10,930 (per Tecnnlcal Guide Section II-U, U50A, 5C5, NC, Jun Ib) *during Rye growing seasons (Sep 15 - Oct 31 and Feb 1 - Mar 31) Application limit of acreage available to Farm 86 exceeds its PAN generation of 6,500 lbs/yr. From the beginning of April through the end of August (5 months of Bermuda grass), the application limit for Farm 86's acreage is 7,829 lbs PAN. From September 15 - October 30 (1.5 months of Rye), the application limit for Farm 86 is 1,597 lbs PAN. No application is permitted November -- January (3 months). From the beginning of February through the end of March (2 months of Rye), the application limit for Farm 86 is 1,597 lbs PAN. Assuming 3 lb PAN / 1,000 gal wastewater, application is limited to 142,380 cf during the 7 winter months (September - March). During this time 304,500 cf of wastewater will be generated, which is a surplus of 162,120 cf MORE than can be applied. Farm 86's Lagoon storage capacity is 247,000 cf or 5.68 months while maintaining the necessary lagoon volume for treatment, sludge, and 1.5' of freeboard. The winter surplus will consume two-thirds of the storage capacity. It is therefore CRITICAL that the lagoon level be close to the lowest allowable level (309' MSL) at the end of October, especially in the event that the ground is frozen in February or March. _ Animal Waste Plan, 15 Nov 04; Page 11 Farm 92 Application Field Requirements Pasture Acmes i Soil Recom- Applic- Freq- Applica mended ation uency, tion Maximum Amount, Days Limit Irriga- In. per lbs- tion Applic- PAN/yr Rate ation In./hr D. 17.9 Blaney 0.60 0.95 3 5,190 5* E&F N/A G 19.1 Blaney 0.60 0.95 3 5,540 5* S 29.0 Blaney 0.60 0.95 3 8,410 5* 8.8 Gilead 0.35 1.90 6 3,080 1.70* 7* Total 74.8 22,220 .,, (per Technical Guide Section II-G, USDA, SCS, NC, Jun 76) *during Rye growing seasons (Sep 15 - Oct 31 and Feb 1 - Mar 31) Application limit of acreage available to Farm 92 exceeds its PAN generation of 7,600 lbs/yr. From the beginning of April through the end of August (5 months of Bermuda grass), the application limit for Farm 92's acreage is 13,860 lbs PAN. From September 15 - October 30 (1.5 months of Rye), the application limit for Farm 92 is 2,805 lbs PAN. No application is permitted November - January (3 months). From the beginning of February through the end of March (2 months of Rye), the application limit for Farm 92 is 2,805 lbs PAN. Assuming 3 lb PAN / 1,000 gal wastewater, application is limited to 250,000 cf during the 7 winter months (September - March). During this time 365,400 cf of wastewater will be generated, which is a surplus of 115,400 cf MORE than can be applied. Farm 92's lagoon has a storage capacity of 4.5 months while maintaining the necessary lagoon volume for treatment, sludge, and 1.5' of freeboard. The winter surplus will consume 2.2 months (or half) of storage capacity. It is therefore CRITICAL that the lagoon level be close to the lowest allowable level (247' MSL) at the end of October, especially in the event Animal Waste Plan, 15 Nov 04; Page 12 that the ground is frozen in February or March. Weather and soil moisture conditions permitting (i.e., it is not raining and the ground is not saturated or frozen),.spray irrigation will be conducted from 1 February - August 31 and 15 September - 30 October as per the attached Table "Traveling Irrigation Gun Settings". The frequency of irrigation for each field is specified in the tables above as minimum interval between applications: Retraction speeds listed below are minimum speeds for the soils listed below based on the following assumptions: Bermuda Grass over seeded with Rye, using the equipment listed above with 1.02" taper ring nozzle, 115 psi at turbine inlet, 60 psi at the nozzle (yielding 214 gpm), 160' spray radius, 300' arc. The Application Rate (Precipitation Rate) is calculated at 0.38 in/hr, which approximates the recommended maximum application rates for the most restrictive soil, which is Gilead (Technical Guide Section II-G, USDA, SCS, NC, Jun 76). If it is desired to operate at less than the recommended maximum application rate, the nozzle should be changed to a smaller size and/or the pressure reduced (e.g., to operate at 0.5 the recommended maximum application rate over Gilead soils or 0.17 in/hr, use 0.87" taper ring nozzle and reduce turbine inlet pressure to 50 psi). Soil Application Frequency, Retraction Amount, In. days Speed, ft/hr Blaney 0.95 3 100 1.20* 5* 80 Blanton 0.65 2 165 0.95* 4* 100 Gilead 1.90 6 50 (per Tecnnical Guide Section II-G, U5VA, 6C5, NC, Jun /b and Nelson SR150 Gun table) *during Rye growing seasons (Sep 15 - Oct 31 and Feb 1 - Mar 31) The most restrictive (highest) retraction speed is used in Table 2-Traveling Irrigation Gun Settings to insure the Application Amount is not exceeded for any crop in the path of the gun. _ Animal Waste Plan, 15 Nov 04; Page 13 Table 1, Field Specifications Field No. Useable Size, Acres Soil Type Slope, % Crops Max. Applic. Rate, In./hr Max. Applic. per Cycle, In. A 10.3 Blaney 0-4 Brome 0.60 0.95 B 12.3 Blanton 2-6 CB/R 0.75 0.65 B 6.0 Gilead 2-6 CB/R 0.35 1.90 C 13.7 Blanton 0-5 CB/R 0.75 0.65 D 17.9 Blane 0-6 CB/R 0.60 0.95 G 19.1 Blaney 1-5 CB/R 0.60 0.95 H 29.0 Blaney 0-4 CB/R 0.60 0.95 H 8.8 IGilead 0-4 CB/R 1 0.35 1.90 Comments: Field A is seeded in Mahia Brome Grass, the remaining fields are Coastal Bermuda over seeded with Annual Rye. Evapotranspiration rates for Mahia Brome are unknown, but assumed to be equivalent to Coastal Bermuda over seeded with Rye (Parks Blake, Harnett Soil & Water Conservation District). A significant difference between Brame and Bermuda is that peak transpiration rates for Brome are during the winter months. Field I is reserved for future use. Table 2, Traveling Irrigation Gun Settings, is included as an attachment, Tab B. The 23 NRCS Required Specifications for a Waste Utilization Plan are included as an attachment, Tab J. Animal Waste Plan, 4 Feb 03; Page 14 Table 4, Irrigation System Specifications Farm 86 and Farm 92 Rate of Sprinkler 214 m 1.02" nozzle) FFlow O eratin Pressure at Pump160psi Desi n Precipitation Rate 0.32 inches/hour Hose Length 980 feet e of Speed Compensation Mechanical PumType Engine Pum Power Requirement 50 h Wastewater will be sampled annually for nutrient content. Application soils will be sampled annually for lime requirement, copper accumulation, and zinc accumulation. The above application rates will be adjusted accordingly. Table 5, Thrust Block Specifications Location Thrust Block Area 6"x5" Tee 4 sf (see detail on plan sheet 6"x6" 900 Elbow 4 sf 6"x6" 453 Elbow 3 sf 6"x4" Hydrant Tee 4 sf below Tee and "collar" around riser pipe 1.5' thick, 3.5' diameter, with top of collar located 1' below grade. Dead End 4 sf VI RECORD KEEPING j Pumping records, lagoon levels, field applications, precipitation, leaks/spills, emergency response, etc. will be kept as per the Certification Training for Operators of Animal Waste Management Systems Manual. Records of the annual Wastewater and soil samples analyses will be kept. Animal Waste Plan, 4 Feb 03; Page 15 A minimum of two compliance inspections per year will be conducted by the State, one by DWQ, NC DERNR and one by NC Division of Soil and Water. Both inspections will include all facets of hog waste management (e.g., waste generation, collection, storage, distribution, -application, and percolation). Items not in compliance with the Waste Management Plan will be cited as violations. The above records will be maintained for five years. VII EMERGENCY ACTION PLAN See attached checklist VIII ODOR CONTROL See attached checklist IX INSECT CONTROL See attached checklist X MORTALITY DISPOSAL See attached checklist Nro ��' Farm 92 Pond U V \ G U 0 O Ci aq O O nj�x T O It o xN c f O x O n G� 060 0 25 J 740'x 240'=4.0 ac Q 230 CIO 950'x 240' .23 ac 21 10 (A 240'=5.84 cc = - 19 - _ -- 1070' 240'=5,90 cc 17 1030'x 40'=5.67 cc ,15 96t240' 1 740'x 240'=4.08 oc 11 400'x 24 '_2_25 cc Gate Val 0 Interrrittant Creek pitch Fence Wa� CD c U_ O LO Z c C%fch ro � %qte Ln ram% t v II o GILEAD a V � CV u a •o 0 o BLANTON 'O a i► o N x .x Well 1 2cc 3- CreQ � k �4V B 485'x 200'=2.23 cc B . 200'=2.98 cc C) 940'x 240'=5.18 ac U -- - CD - — ED cc -- _ uLj - - - Cr 0 A 730'x 200'=3.35 cc 10 A 600'x 200'=2.73 cc 1 640'x 240'=3.53 cc 11 750'x 240'=4.13 cc 10 660'x 240'=3.64 cc ' 9 240'=2.48ac Ei 7 240'=2.64ac 5 240'=2.37ac 4 490'x 200'=2.25ac Gate Valves ar Lag on Farm 86 0 0 0 r:,-4) ^lr� F-�•+ CD N d, N p c6 L cd w 0i ct � a U � HMe sM 8. bu*. M PhD (M HWta Bid) a 7 • rn d�?rys 2 M (^ct N N 0 C'd 00 _O E^^� O N E c) cn 06 � a--� 00 E O r 1 r W AS -BUILT DRAWING 0 _C, a i3 E M a c €r a o c � a LE v « � c � w .° '� e ° a M i N 01 V r FL 5 ,. !I „« Oin O € a o o� L U • C ° O °' w ° O v N 3 N aL,c o a $ o aCID o a c E a c a z a Z N Iv)l N M Revisions I eference PROJECT NO.: 307t Sheet 1 of 1 SPRAY APPLICATION 11 SC&E •- 250' I I Property Uine Property Line �— Property Line N89 30 31 W N89 2 5 00 W -- - _-- 2839.60 - -_ - - - -- --= - - - -_ _- - - - - 1145.75 P _- Designer RRR 1 16 98 Drawn RRR 11 2 04 Checked RRR 11 15 04 Approved RRR 1 11 A5 04