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260016_CORRESPONDENCE_20171231
NORTH CAROLINA Department of Environmental Qual Site Requires Immediate Attention: Facility No. ab -,1 DIV1SION OF ENVI.RONTNiENTAL MANAGEMENT ANIMAL FEEDLOT OPERATIONS SITE VISITATION RECORD DATE: 71995 Time. Farm Name/Owner, �, .� �� r G—� -# P - 14 A _ Mailing Addtess: & ev 1$ County: k rn S F_ rk Integrator: rPhone: On Site Representative: Phone: Sq- s 7+r Physical Address/Location: _mil _Ai c, y- ;j o g,c,Afif s�d-t. �-1 w.: i, _ . If- iniets� Q"R zo23 Type of Operation: Swine Poultry battle Design Capacity: Number of Animals on Site: moo Se 1,1 ro 3,.rF.E,�/ DEM Certification Number: ACE DEM Certification Number: ACNEW Latitude: " Longitude: " Circle Yes or No Does the Animal Waste Lagoon have sufficient freeboard of 1 Foot + 25 year 24 hour storm event (approximately I Foot + 7 inches) Ycs r No Actual Freeboard: 25-_Ft. Inches Was any seepage observed from the lagoon(s)? Yes or(o Was any erosion observed? Yes or( Is adequate land available for spray? es r No Is the cover crop adequate? e5 or No Crop(s) being utilized: Does the facility meet SCS minimur t setback criteria? 200 Feet from Dwellings?(Xj�or No 100 Feet from Wells? es r No Is the animal waste stockpiled within 100 Feet of USGS Blue Line Stream? Yes o<� Is animal waste land applied or spray irrigated within 25 Feet of a USGS Map Blue Line? Yes No Is animal waste discharged into waters of the state by man-made ditch, flushing system, or other similar man-made devices? Yes or 10 If Yes, Please Explain - Does the facility maintain adequate waste management records (volts of manure, land applied, spray irrigated on specific acreage with cover crop)? es r No Additional Comments: Inspector Name Si gnatu cc: Facility Assessment Unit Use Attaehtraents if Needed. �.GIS7RAT=ON FORM = CFt AS1IMAL FEEDLOT 0==R,nONS Department of Environment, Health and Natural Resources Division of E :vironmental Management Water Quality Section If the animal waste management system for your feedlot operation is designed to serve more than c, equal tc 100 head of cattle, 75 horses, 250 swine, ?,00O sheep, or 30,000 birds that are served by a licuiq waste system, then th;s fa= must be f_-_ed out and mailed by December 31-, 1993 pursuant 15A NCAC 2-.02-7 (c) in arcer to be deemed pest=teed by DEM. ?lease pripp c'_ear'_Y- a _n Name: P d c A Ma_l_nc Address: CoUnz :' : Owner (s) Name-, p-u c ? r-,c. -dno Manager (s) Name : .Lessee Name: ?hone No _ c arm Location (Be as specific as possi.b?e: road names, direction, milepost, etc.) : "Tola Qy3- _tn[t4 C,.r IZ6,el:�=L - i rr l rSPr� ran -t 1 l v e-) V'Irf 4 c c, i n c A l r- r-, Y-6 cab 4- Latitude/Longitude if known :� ��; �C�-1.3 -0.7 Design capacity of animal waste management system (Number and type cf conf_ned ani-ma_ (s) ) • 5c�vs a", cm, A LiCcv ... Average animal population on the farm (Number and type of animal (s) -raised) : � nir o_,% Year Production Began: ' 3 ASCS Tract No.: Type of Waste Management System Used: u � Acres Available for Land Application f Wa t Owner (s) Sigrat::,e (s) DA'�zT': DATE a+ w 0 Cl CA Ell o • AL A. .4— ,'cio ! •.41 ,. is i ., � �„ 0 ••�'� O N C O U N T Y I ,r Waste Utilization Plan Producer: Prestage Farms, Inc. Name of Farm: P-16 A-B Location: P. O: Box 438 Clinton NC 28329 Phone: 910-592-5771 Type of Operation: Farrow -Wean Number of Animal: 4000 Storage Structure: Anaerobic Lagoon Method of Application: Irrigation Amount of waste produced per year: Amount of plant available N (PAN) produced/year: County: Cumberland 24376 ton/year 21600 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in the implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Ether of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. S. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crops production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which RECEIVED / DFNR / DWQ Aquifer Prnte'�firl" GACtlon MAR 2 7 2009 P-16 A-B Page 2 could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract No. Field No. Soil Type Crop Code Yield/Ac Lbs. N unit Acres Lbs N Used Month to Apply Lbs. N Per Ac. 3964 1 Au CB -Graze 4.7 50 71.00 16685 MAR-OCT 235 3964 1 Au SG -Graze 1 80 71.00 5680 OCT-MAR 80 Total 71.00 22365lbs. Available Nitrogen 21600 lbs. Surplus or deficit -765 lbs. Applying the above amount of waste is a bigjob. You should plan time and have appropriate equipment to apply the waste in a timely manner. P-16 A-B Page 3 The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity, especially late in the season ( i.e. April or May)Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over broadcasting. bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3360 lbs. of plant available nitrogen per year in the sludge. if you remove sludge every S years you will have approximately 16800 lbs, of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 56 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 134 acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity P-16 A-B Page 4 of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract No. Field No. Soil Type Crop Code Applic. Rate(in/hr) Applic. Amount 3964 1 Au CB -Graze 0.6 1.0 3964 1 Au SG -Graze 0.6 1.0 P-16 A-B Page 5 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to appling the waste. NARRATIVE OF OPERATION P-16 A-B Page 6 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG standard 393 - Filter Strip). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff does not occur offsite or to the surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potentual for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of'the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residenrial property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 -Filter Strips). P-16 A-B Page 7 REQUIRED SPECIFICATIONS (continued) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by he landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegtation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidences of - erosion, leakage or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illigal discharge, pollution and erosion. 19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetation and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and the bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons_ Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Michael F. Easley, Governor A O -c William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality July l 2007 , F , Prestage Farms Inc P-16A&B PO Box 438 Clinton, NC 28329 Subject: Certificate of Coverage No. AWS260016 P-16 A&B Animal Waste Management System Cumberland County Dear Prestage Farms Inc: In accordance with your application received on 15-Dec-06, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Prestage Farms Inc, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation -of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the P-16 A&B, located in Cumberland County, with an animal capacity of no greater . than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 0 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 4000 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition 111.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please paY careful attention to the record keqping and moqj1gdgg conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwateinuality.org, Location: 2728 Capital Boulevard An Equal Opportun4lAf rma*e Action Employer— 500/a Recyded110% Post Consumer Paper Carolina Naturally Raleigh. NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919)715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Cumberland County Health Department Cumberland County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS260016 �p�APs Waste Utilization Plan F�_R_EC�EIV�ED Producer: Prestage Farms, Inc. County: CumLa DEC 2 8 as 'game of Farm: P-16 A-E3 Locatio, P. O. Box 4 38 FAYElh LLE REGIONAL 0; RGE Clinton NC 28329 Phone: 910-592-5771 Type of Operation: Farrow -Wean 4-1b Number of Animal: 4000 Storage Structure: Anaerobic Lagoon Method of Application: Irrigation Amount of waste produced per year: 24376 ton/year Amount of plant available N (PAN) produced/year: 21600 Ibs.lyear The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in the implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1 _ Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils , when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crops production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which P-16 A-B Page 2 could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract No. Field No. Soil Type Crop Code Yield/AC Lbs. N unit Acres Lbs N Used Month to Apply Lbs. N Per Ac. 3964 1 Au CB -Graze 4.7 50 71.00 16685 MAR-OCT 235 3964 1 Au SG -Graze 1 80 71.00 5680 OCT-MAR 80 Total 71.00 22365 !bs_ Available Nitrogen 21600 Ibs_ Surplus or deficit -765 lbs. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. P-16 A-B Page 3 The applicator is cautioned that P and K may be over applied while ,meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient man;:gement plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through grazing, hay and for silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity, especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3360 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years you will have approximately 16800 lbs. of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 56 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 134 acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity F-16 ,,-B Page 4 of the soil at the time of i-rig=:?ion nor should the plant available r,;trogen applied exceed the. nitrogen needs o; the croft. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract No. Field No, Soil Type Crop Code Applic. Rate inlhr) Applic. Amount 3964 1 Au CB -Graze 0.6 LO 3964 1 Au SG -Graze 0.6 1.0 P-16 A-B Page 5 This ,s the maximum application amount allowed for the SCP assuming the arnount of nitrogen allowe's for the crop is not over applied. In many situations the application; 'nount shown cannot be applied because of tiia nitrogen limitations. The maximum application amount shown can be applied under optik.iuim soil conditions. Your facility is designed for 180 Gays of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to appling the waste. NARRATIVE OF OPERATION a-16 A-B Page C WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during opera-tion or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply waste. If the producer does not own adequate land to properly dispose of waste , he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG standard 393 - Filter Strip). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff does not occur offsite or to the surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potentual for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residenrial property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). P-16 A-i3 Page 7 REQUIRED SPE-CIFICATIONS (continued) 12. Animal waste shall not be applied closer than 100 feet to wells, 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by he landowner. 14_ Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist'. Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegtation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidences of erosion, leakage or discharge_ 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illigal discharge, pollution and erosion. 19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetation and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and the bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds_ 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 8 WASTE UTILIZATION PLAN AGREEr,4ENT Name of Farm: P-16 A-B Owner/Manager Agreement Prestage Farms, Inc. I (we) understand and will follow and implement the specifications and the operation and maintenance proce- dures established in the approved animal waste utilization plan for the farm named above_ I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Prestage Farms, Inc. Signature: es i AraE FAftrv< --ZNc. 6 gd. C ems.. Name of Manager (If different from owner) Signature: Name of Person Preparing Plan: G. Glenn Clifton Affiliation: Prestage Farms, Inc. Phone: 910-596-5749 Address: P.O. Box 438 Clinton, NC 28329 Signature: 'A. 'A{..•-,.._ 01L - .1 Date: ILI I2 oL Date: Date: 174 tZ, D Ali 3A Michael F. Easley, Governor William G. Ross Jr_, Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality December 1, 2006 CERTIFIED MAIL RETURN RECEIPT REQUESTED t p Prestage Farms Inc P-l6 A&B _ PO Box 438 Clinton, NC 28329 Subject: Application for Renewal of Coverage for Expiring NPDES General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State Non -Discharge General Permits are available at http:/lh2o.enr.state.nc.uslaps/afou/downloads.htm or by writing or calling: NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 In order to assure vour continued coverage under one of these two types of general permits, you must submit an application for permit coverage to the Division. Enclosed you will find a `Request for Certificate of Coverage Facility Currently Covered by an Expiring NPDES General Permit.' The application form must be completed and returned by January 2, 2007. Please note, you must include two (2) copies of your most recent Waste Utilization Plan with the application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-3221, Sincerely, r L` ! Ted L. Bush, Jr., Chief Aquifer Protection Section Enclosures cc (w/o enclosures): Cumberland County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - 260016 Prestage Farms Inc Aquifer Protection Section 1636 Mail Service Center Internet: www.newataquality.orQ Location: 2728 Capital Boulevard An Equal Opportun4lA�imiati a Action Employer— 50% Recyded110% Post Consumer Paper Raleigh, NC 27699-1636 Telephone: Raleigh, NC 27604 Fax 1: Fax 2: Customer Service: Northcarolina (919)171lCQ��l� (919)715-0588 (919)715-6048 (877)623-6748 EM, 01/19/04 VON 15:32 F." 910 592 9552 PRGSTAGE FAtiMS r ' RECEIVE5 a 2 �— .,, i Q001 ON - FA*MWuE REU3WL ANIMAL FACILITY ANINUAL CERTIF1 Certificate of Coverage or Permit Number . NG A2.R� d 16' - - County Cknake-C lanA. Year 200 jj Facility Name (as shown on Certificate of Coverage or Permit)____? — 16 A-B Operator in Charge for this Facility _Re old,2 _t_ N. Rrara.�o6� Certification # /17r7g6 ^T Land application of animal waste as allowed by the above permit occurred during the past calendar year - Z- YES M. If NO, skip Part I and Part 11 and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on bow the animal waste was Handled. Part I : Facility Information: 1. Total number of application Fields ❑ or Pulls d(please check the t ppropriate box) in the Certified Animal Waste Management Plan (CAWMP): f 12 1 Total U xable Acres approved in the CAWMP 91 2. Total number of Fields ❑ or Polls (please check the appropriate box) on which land application occurred during the year: _- 2_j Total Acres on which_ waste was applied r7 1 3. Total pounds of Plant Available Nitrogen (PAN) applied during tht. year for all application sites: 02o t7S 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and the permit: � 2365 S. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken off site during the year tons ❑ or gallons F (pFease check the appropriate box) 5. Annual average number of animals by type at this facility during th= previous year: 7. Largest and smallest number of animals by type at this facility at arty one time during the previous year: Largest y l z Smallest 3;9 O (These numbers are for informational purposes only since the only Kermit limit on the number of animals at the facility is the annual average numbers) Facility's Integrator if applicable: peq4�e_ FA r m s Part II: Facility Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. 1. Only animal waste generated at this facility was applied to the permitted sites dazing Yes ❑ No the past calendar year. AFACF 3-14-a3 01/19/04 MON 15:33 FAX 910 592 9552 � PRESTAGE FARMS Q 002 2. The facility was operated in such away that there was no direct runoffof waste, from 4 Yes C No . the facility (including.the houses, lagoonslstorage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility during the past VYes ❑ N calendar year. 4_ There was no freeboard violation in any lagoons or storage ponds at this facility during G� Yes ❑ No the past calendar year. 5. There was no PAN application to any fields or crops at this facility greater than the dYes ❑ No levels specified in this facility's CAWMP during the past calendar year. 5. All land application equipment was calibrated at least once during the past calendar year. Rf Yes ❑ No 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon � Yes Q No was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed. 8. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. d Yes ❑ No 9. Annual soils "ysis were performed on each field receiving animal waste during the RrYes ❑ No past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year? Yes ❑ No 11. All required monitoring and reporting was performed in accordance with the facility's XYes ❑ No permit during the past calendar year. 12. All operations and maintenance requirements in the permit were complied with during R(Yes ❑ No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 13. Crops as specified in the CAWW were maintained during the past calendar year on ail 2(Yes Q N, sites receiving animal waste and the crops grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the permit and the CA)WMP for this facility were dyes ❑ No maintained during each application of animal waste during the past calendar year. "t certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted_ ]lased on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete.l am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations_" N. bNtz b?ej /-),a1 ttee Name and Title (type or 2,ZB 64 ignature of�PerrnitteeV Efate Signature of Operator in Charge Date (if different from Perrnittee) AFACF 3-14-03 2 c' Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number a6 (h B. Lagoon Identification _ _ P C. Person(s) taking Measurements .JT o.� 4- D. Date of Measurements E. Methods/Devices Used for Measurement of: a. Distance from the lagoon liquid surface to the top of the sludge layer: b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: c. Thickne ss of the sludge layer if making a direct measurement with "core sampler": F. Lagoon Surface Area (using dimensions at inside top of bank): q. 2 (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points: a. Less than 1.33 acre: Use 8 points b. If more than 1,33 acre, 4..z acres x G = y , with maximum of 24. (Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet". I. At time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): 1, g J. Determine distance from Maximum Liquid Level to Minimum Liquid Level: (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid level: Item J — Item 1, assuming present liquid level is below Max. Liq. Level: L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points): 7. o M. Record from sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): = N. Record from sludge survey data sheet the average thickness of the sludge layer: ; , cF O. Calculate the thickness of the existing Liquid Treatment .Zone (Item M —Item K): S. � (Note: If Item Q is less than 4 ft., a sludge removal and utilization plan may be required by N. C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by ��n, r't Q C,L !T• /r Date: _ s -. 1 l CS_ PrintName Signature White - Office Yellow - Producer Sludge Survey Data Sheet Lagoon Identification: Sludge Survey Data Sheet _ . P— /163 Completed by: _ /��r � n Date'. - -21-cS Print Name Slg4ture (A) Grid Point No. (B) Distance from liquid surface to tqp of stud a (C) Distance from liquid surface to lagoon bottom soil (C)-(B) Thickness of sludge la er Ft. & inches Feet tenths Ft. & inches Feet tenths Ft. & inches Feet tenths 1 5. 2 S, 3 Y. 4 5.1 6 7 5,0 8.5 9 y .$ 10 y. S 11 y.8 12 5,1 13 5. 3 14 62 15 '7 16 S. 17 y.6 18 S. z 19 7 20 21 22 23 S • `1 24 S3 Average S. z g *All Grid Points and corresponding sludge layer thickness must be shown on a sketch attached to this Sludae Survey Data Sheet. Y See Appendix ti for conversion from inches to tenths of feet. White - Office Yellow - Producer Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number a( — /6 B. Lagoon Identification _ P =/6 b C. Person(s) taking Measurements D. Date of Measurements 3 — - j. o E. Methods/Devices Used for Measurement of a. Distance from the lagoon liquid surface to the top of the sludge layer. b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: J r-:✓ vF � r r „Y c. Thickness o the sludge layer if making a direct measurement with "core sampler": F. Lagoon Surface Area (using dimensions at inside top of bank): 3.9 (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points: a. Less than 1.33 acre: Use 8 points b. If more than 1.33 acre, 3.9 acres x 6 = , with maximum of 24. (Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) N_ Conduct sludge survey and record data on "Sludge Survey Data Sheet I. At time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): J. Determine distance from Maximum Liquid Level to Minimum Liquid Level: .O (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid level: Item ,1 — Item 1, assuming present liquid level is below Max. Liq. Level: _ L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points): '7 • M. Record from sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): S • S N. Record from sludge survey data sheet the average thickness of the sludge layer: •�{ O. Calculate the thickness of the existing Liquid Treatment Zone (Item M — Item K): S. 7 (Note: If Item O is less than4 ft., a sludge removal and utilization plan may be required by N. C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by �/�,y,a.. Lt; Date: 3 --= 1—'25' Print Name ,�" Signature White - Office Yellow - Producer Sludge Survey Data Sheet Lagoon identification: Sludge Survey Data Sheet _ Completed by: �, f,�, _s �m. _ 6hmer(/ Date: Print Name Signature �{ (A) Grid Point No. (l3) Distance from liquid surface to top of sludge (C) Distance from liquid surface to la oon bottom soil (C) - (g) Thickness of nudge la er Ft. & inches Feet tenths Ft. & inches Feet tenths Ft. & inches Feet tenths 2 S 7 3 c 4. 5 �.- 6 7 �r 8 C 10 s 12 57 Li 13 14. c 15 9. '7 16 4 t 17 . 19 �5 I 20 <; 21 22 �. 23 : . 7 24 5-. Average s'S i-r'i *All Grid Points and corresponding sludge later thickness must be shown on a sketch attached to this Sludge Survev Data Sheet. See Appendix 6 for conversion from inches to tenths of feet. White - Office Yellow - Producer 01.19/04 MON 15:32 FAX 916 592 9552 PRESTAGi FARMS �°1t�MD�4:��jDDl P, R D 2 2335 ANIMAL FACILITY ANNUAL CERTIFICATIONtIF.OR1M IFFICf Certificate of Coverage or Permit Number _�ycA a t� County _� • - Ia.nd Year 2001 Facility Name (as shown on Certificate of Coverage or Permit)__'j� Operator in Charge for this Facility ne.:6A- - --certification- Land application of anir6k waste as allowed by the above.permit occi_rzed during the'past calendar year YES _ - NO. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on stow the animal waste was handled. Part I :. Facility Information: 1. Total number of application Fields 0 or Pulls e(please check'the P.ppropriate box) in the Certified Animal Waste Management Plan (CAWMP): -_�3 Total U..eable Acres approved in the CAWMP -.Z.-'Total number of Fields ❑ or Pulls (please check the appropriate -box) on which land application occurred during the year: . Total Acres on which waste was applied h I 3. Total pounds of Plant Available Nitrogen (PAN) applied during thi year for all application sites: 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and the permit: aa, S. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken off site during the year �@' tons ❑ or gallons ❑ (please check the appropriate box) 6.' Annual average number'of animals by type at this facility during the previous year: 336.3 - - - - - - - -- - — - 7. Largest and smallest number of animals by type at this facility at any one time during the previous year: Largest Smallest 4 (these numbers are for informational purposes only since the only permit limit on the number of animals at the facility is the annual average numbers) S Facility's Integrator if applicable: Part II: Facility Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "Nov', PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. L Only animal waste generated at this facility was applied to the penn:tted sites during dYes ❑ No the past calendar year. AFACF 3-14-03 1 01/�9/04 MON 15:33 FAX 910 592 9552 PRESTAGE FARMS ?. The facility was operated in such a way that there was no direct runoff of waste from. the facility (including.the houses, Iagoonststorage ponds and the application sites) during the past calendar yew. 3. There was no discharge of waste to surface water from this facility during the past calendar year. �4 002 dYes C. No dYes ❑ N - - 4. There was no freeboard violation in any lagoons or storage ponds at this facility during dYes ❑ No i the past calendar year. 5. There was no PAN application to any fields or crops at this facility greater than the dYes []No levels specified in this facility's CAWMP during the past calendar year. 6. All Iand application equipment was calibrated at least once during the past calendar year. 6(Yes ❑ No 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon /Yes ❑ No'was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed. S. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. ! VYes ❑ No :. 9. Arutual soils analysis were performed on each field receiving animal waste during the Q Yes ❑ No past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year?, dYes ❑. No LAII required monitoring and reporting was performed in accordance with the facility's RfYes ❑ No permit during the past calendar year. } E f ° r� :12. All operations and maintenance requirements in the permit were complied with during dYes ❑ No Y �.1; the past calendar year or, in the case of a deviation, -prior authorization was received from the Division of Water Quality. ' 13. Crops as specified in the CAWW were maintained during the past calendar year on all 9'Yes ❑ N, -; r-� , r - L sites receiving animal waste and the crops grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the permit and the CAWMP for this facility were Yes ❑ No - maintained during each application of animal waste during the past calendar year. s — "I certify under penalty of law that this document and all attachments were prepared under my direction or _ supervision in accordance with a system designed to assure that qualified personnel properly gather and. £ . evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." L RN a T Mi4magdrT Perm.ittee Name and Title (type or print Signature of Permitted ate Signature of Operator in Charge (if different from Permittee) Date AFACF 3-14-03 a. -10 , Lagoon Sludge Survey Form A. Farm Permit or DWQ IdentificationNumber B. Lagoon Identification �( P C. Person(s) taking Measurements D. Date of Measurements 1 -2 - 4 E. MethodslDevioes Used for Measuement of: a. Distance from the lagoon liquid surface to the top of the sludge layer: Or�1( b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: C. Thickness of the sludge layer if making a direct measurement with "core sampler" F. lagoon Surface Area (using dimensions at the inside top of bank): 319- (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points a. Less than 1.33 acres! Use B points b. If more than 1.33 acres, 3, acres x 6 = „lam} with maximum of 24_ (using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet". I. At the time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): L) r J. Determine distance from Maximum Liquid limit to Minimum Liquid Level:y (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid Level: ItemJ - Item I, assuming present liquid level is below Max. Liq. Level: L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measuement points): p , M. Record from the sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): N. Record from the sludge survey data sheet the average thickness of the sludge layer: , l O. Calculate the thickness of the existing Liquid Treatment Zone (kem M - Item K): (Note: If item Q is less than 4 ft., a sludge removal and utilization plan may be required by N.C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to the sludge Volume Worksheel if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by: U= �- /-719c y _ 7_1, ''r,% Date: I Z u y Print Name Signature Sludge Survey Data Sheet Lagoon Identification: t, �-/- Completed By:_ rr�,/ 'J �C�>S r-•-��-(.0 Print Name Signature Date: 1- 2- - o 4- (A) Grid Point No. (13) Distance from liquid surface to top of sludge (C) Distance from liquid surface to lagoon bottom (soil) (b} Thickness of sludge lal er Ft. & inches Feet (tenths) Ft. & inches Feet (tenths) Ft_ & inches Feet (tenths) 1 ?, 2 c �• •, 4 t, ; 5 ko Y �. 6 tj �. 7 ,S L 10 11 12 13 f.5 14 , Ci wit x 16 C', q '= 16 17 ,. 9 14 18 19 r Li o� 20 '. 5,a 21 L. C "i 22 23 < s , a .'a1 24 Average - �+ . 1 * All Grid Points and correspondina scud a la ye thickness must be shown on a sketch attached to this Sludge Survey Data Sheet. Conversion Table From inches fn Tenths n[ fcwt Inches Tenths of feet Inches Tenths of feet 1 0.1 7 0.6 2 0.2 a 0.7 3 0.2 9 0.7 4 0.3 10 0.8 5 0.4 17 0.9 6 0.5 12 1.0 _ C r ,46: I Lagoon Sludge Survey Form A. Farm Permit or QWQ Identification Number t, B. Lagoon Identifig1tion � {p C. Person(s) D. Date of E. -v5-5 1- lraty j- z - 0 + Used for Measuament of: a. Distance from the lagoon liquid surtaoe to the top of the sludge layer: om the lagoon liquid surface to the bottom (soil) of lagoon: Q. w; f)-N (Kea suremeA -S of the sludge layer If making a direct measurement with 'core sampler' F. Lagoon Surface Area (using dimensions at the Inside top of bank): (acres) (Drew sketch of lagoon on a separate sheet and list dimensions, and calculate surface area i G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points k b. If more than 1.33 acres, � , a acres x 6 = of with ma)dmum of 24. (usingi sketch and dimensions, develop a uniform 'grr that has number of intersection points that match moIt dosely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement) H. Conduct sludge survey and record data on 'Sludge Survey Data Sheet'. i I. At the time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Llq�id Level (measure at the lagoon gage pole): I J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: �1 , V (Determine from Plan or other lagoon records) i K. Calculate distance from present liquid surface level to Minimum Liquid Level: ftemi - ftein I, assuming present liquid level is below Max. Liq. Level: r L. Record from sludbe survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measuement points): M. Record from the sludge survey data sheet the distance from the present liquid surface level to the top of the nudge layer (average for all the measurement points): i N. Record from the sludge surrey data sheet the average thickness of the sludge layer. , O. Calculate the th4ness of the existing Liquid Treatment Zone (lWm M - Item K): L , (Note: If item O i5 less than 4 ft., a sludge removal and of lization plan may be required by N.C. DWQ. See i our spedfic permit or contact DWQ for more information.) i P. Proceed to the sisldge Volume Wnrtksheet If desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed br- iRID5 S ?Q40f 30r �� Date: f Z Print Name Signature ""-� Sludge Surveyi©ata Sheet Completed By:'� R�t- Print Name Signature Lagoon Identification: !fn B Date: 1- Z - 0 4 Grid Pointr - from liquidsurfaceDistance • r r surface Thickness of ■ r �ii�i�i.� Li • 11 I11': � 1. 1 �. � 1:' 1 ® �� ■ram Conversion Table Frbrn Inches to Tent n of hwi Inches Tenths feet Indus Tenths of feet 1 0 7 0.6 2 Q_2 l3 0.7 3 0. 8 0.7 4 0.3 10 0.8 5 0.4 11 0.9 s Q.5 12 1.0 - . I . I - r. _. L---L- P_�__ L. -I- I- I ' ' . I I . . t . . . . 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'I � _� 't I- I F I T f '1' 1- ;_ T I v f I I r f . . 1 ANIMAL WASTE UTILIZATION PLAN -------------------------------------------------------------------- WASTE UTILIZATION PLAN AGREEMENT Name of Farm:P16 A-B Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: PRESTAGE FARMSINC. (Please print) Signature:t4jda�__ Date: v llb?7 Name of Manager(If different fr m owner): Signature: Date: Name of Person Preparing Plan: (Please rint)Randall N. Barefoot Affiliation:Prestage Farms Inc. Phone No. Address (Agency): P_O. Box 438 Clinton NC 28329 110 Signature: Date: lv 9/ Page: 11 Pvl 0 sr 4t Z �46 do ;'fit Flo I State of North Carolina Department of Environment WA and Natural Resources IT Tk? • Division of Water Quality _ James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director NCDENR NORTH CAROUNA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES September 3, 1998 John Prestage P-16 A&B PO Box 438 Clinton NC 28329 RECEIVED � EC E I VE fl Subject: Certificate of Coverage No. AWS260016 V L i' Q Q 1998 Swine Waste Collection, Treatment, FAYETTEVILLE Storage and Application System REG. OFFICE Cumberland County Dear John Prestage: In accordance with your application received on May 20, 1998, we are forwarding this Certificate of Coverage (COC) issued to Prestage Farms , authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the P-16 A&B Farm, located in Cumberland County, with an animal capacity of no greater than 4000 Farrow to Wean and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable.' A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS260016 P-16 A&B Page 2 information on this process. Unless such a request is made within 30 days, this COC shall be final and binding_ The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact JR Joshi at (919) 733-5083 ext. 363. Sincerely, A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Cumberland County Health Department Fayetteville Regional Office, Water Quality Section Cumberland County Soil and Water Conservation District Permit File -Central Files - Permit File-NDPU 06 /1 State of North Carolina Department of Environment and Natural Resources Division of Water Quality FV Non -Discharge Permit Application Form (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Existing Liquid Animal Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. L GENERAL INFORMATION: 1.1 FacilityName: P-16 A&B RyECEI !M 1.2 Print Land Owner's name: PrestagetFarms ": r�fl�1998W 1.3 Mailing address: PO Box 438 City, State: Clinton NC Zip: 2832001 EAYElr'i- iii i Telephone Number (include area code): 910-592-5771': 1.4 County where facility is located: Cumberland 1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): 242 south from Roseboro, farm located 8 miles from 242 and 210 intersection on 210 towards Fayettville on right side. 1.6 Print Farm Manager's name (if different from Land Owner): 1.7 Lessee's / Integrator's name (if applicable; please circle which type is listed): RX90W PrestageAEPIMS 1.8 Date Facility Originally Began Operation: 01 /01 /93 1.9 Date(s) of Facility Expansion(s) (if applicable): 2. OPERATION INFORMATION: 2.1 Facility No.: 26 (county number); 16 (facility number). 2.2 Operation Description: Swine operation Far —row to Wean 4000- Certified Design Capacity Is the above information correct? yes; no. if no, correct below using the design capacity of the facility The "No. of Animals" should be the maximum number for which the waste management structures were designed. Type of Swine No. of Animals Tie of Poultry No. of Animals Type of Cattle No. of Animals 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder {# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: No. of Animals: FORM: AWO-G-E 1/26/98 Page 1 of 4 ` J. 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): 71 ; Required Acreage (as listed in the AWMP): 69 2.4 Are subsurface drains present within 100' of any of the application fields? YES or ® (please circle one) 2.5 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or ®O (please circle one) 2.6 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standards, etc.) (Swine Only) ® or NO (please circle one) What was the date that this facility's swine houses and lagoon were sited? What was the date that this facility's land application areas were sited? 1.193 REQUIRED ITEMS CHECKLIST. Please indicate that you have included the following required items by signing your initials ixi the space provided next to each item. 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components: 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) 3.3.3 A map of every field used for land application. 3.3.4 The soil series present on every land application field. 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every land application field. 3.3.8 The waste application windows for every crop utilized in the WUP. 3.3.9 The required NRCS Standard specifications. 3.3.10 A site schematic. 3.3.11 Emergency Action Plan. 3.3.12 Insect Control Checklist with chosen best management practices noted. 3.3.13 Odor Control Checklist with chosen best management practices noted. 3.3.14 Mortality Control Checklist with the selected method noted. 3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.) If your CAWMP includes components not shown on this list, such as an irrigation design, or site evaluation, please include the additional components with your submittal. 9-1 FORM: AWO-G-E 1/28/98 Page 2 of 4 Facility Number: 26 - 16 FacilityName: P-16 A&B 4. PPLIC 'S CERTIFICATION: I,EST6IIN7s Txr. iSy this application for has been reviewed by me and is accurate an application are ngkIRVpleted and tKif all package will b retu d yd)nc as mpIq Signature 5. MANA)KER'S CERTIFICA' (Land Owner's name listed in question 1.2), attest that (Facility name listed in question 1.1) plifte to the best of my knowledge. I understand that if all required parts of this ed supporting information and attachments are no inclu d, this application Date /-1 (complete only if different from the Land Owner) 1, (Manager's name listed in question 1.6), attest that this application for (Facility name listed in question 1.1) has been reviewed y me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 FORM: AWO-G-E 1/28/98 Page 3 of 4 v C ANIMAL WASTE UTILIZATION PLAN ---------------------------------------------------------------------- Producer: PRESTAGE FARMSINC. Location: P.O. SOX 438 CLINTON NC 28329 Telephone: 592-5771 Type Operation: Existing Farrow to Weanling Swine Number of Animals: 4000.00 sows (Design Capacity) STORAGE STRUCTURE: Anaerobic Waste Treatment Lagoon APPLICATION METHOD: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. ---------------------------------------------------------------------- Page: 1 ANIMAL WASTE UTILIZATION PLAN _ 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should . be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 4000 sows x 6.1 tons waste/sows/year = 24400 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 4000 sows x 5.4 lbs PAN/sows/year = 21600 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. ---------------------------------------------------------------------- Page: 2 ANIMAL WASTE UTILIZATION PLAN ---------------------------------------------------------------------- TABLE 1: ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ----- or ------- APPLY RESID. APPLIC METH N TIME 3964 1 Au BC 4.7 235 0 71.0 16685 I MAR-OCT 3964 --1 SG 1 180 0 171.0 15680 I SEP-MAY END I TOTAL122365 - Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. ---------------------------------------------------------------------- Page: 3 ANIMAL WASTE UTILIZATION PLAN ---------------------------------------------------------------------- TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specification 2.) TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ----- or ------- APPLY RESID. APPLIC METH N TIME END Indicates that this field is being overseeded (i.e. interplanted) or w annuals follow summer annuals. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. ** Acreage figures may exceed total acreage in fields due to overseeding. Page: 4 ANIMAL WASTE UTILIZATION PLAN ---------------------------------------------------------------------- * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: CROP CODE CROP UNITS PER UNIT BC SG HYBRID BERMUDAGRASS-CONTROLLED GRAZED SMALL GRAIN OVERSEEDED TONS AC 50 80 TABLE 1 TABLE 2 TOTAL TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED 71 22365 0 0 71 22365 * BALANCE -765 *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. ---------------------------------------------------------------------- Page: 5 ANIMAL WASTE UTILIZATION PLAN ---------------------------------------------------------------------- *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3520 pounds of plant available nitrogen per year in the sludge. If you remove the sludge every 5 years, you will have approximately 17600 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 58.6666666667 acres of land. If you apply the sludge to corn at the rate of 125 pounds of nitrogen per acre, you will need 140.8 acres of land. Please be aware that these are only estimates of the PAN and land needed_ Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and ---------------------------------------------------------------------- Page: 6 ANIMAL WASTE UTILIZATION PLAN ---------------------------------------------------------------------- amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract Field Soil Type Crop Application Rate (in/hr) App ic. Amount (inches) 3964 1 Au BC 0.60 *0.96 3964 SG * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180.00 days of temporary storage and the temporary storage must be removed on the average of once every 6.00 months. In no instance should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper. application rate prior to applying the waste. NARRATIVE OF OPERATION ---------------------------------------------------------------------- Page: 7 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) S. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance_) 7_ Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. B. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 8 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or,canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist Animal waste shall not be applied on grassed waterways that discharges directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system_ 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 9 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or . terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) 'of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five ( 5 ) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page: 10 ANIMAL WASTE UTILIZATION PLAN -------------------------------------------------------------------- WASTE UTILIZATION PLAN AGREEMENT Name of'Farm:P16 A-B Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm_ The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: PRESTAGE FARMSINC. (Please tint) b 7 Signature: Date: 44. ��, Name of Manager(If different fr/m owner): Signature: Date: Name of Person Preparing Plan: (Please rint)Randall N. Barefoot Affiliation:Prestage Farms Inc. Phone No. Address (Agency): P.O. Box 438 Clinton NC 28329 Signature: Date: Page: 11 { [ I S f I I ►�} I i I 1 I[ ..I _.�- 1 _ J. .! � � i i �.,- ! � 1�'�.% 1 I f I 1 4 �� ! 'l-!•- I ~ � - .�. ..�_1L ' ._F I -.I t..: { 1 i._i. � i. , , I .,. I ' 1 I. 14 �i� i I f a `t, I!! i , i I i• ! 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I.' �'j = 'I ' !�II�I�'`� ti}; ;;;► - �- _-�=�-�� _..,f..�� .� .1. jl�fi� �. �i,.���'��It; if,.iii, �;. , I i li � i ' � � + i I � I fi I � r � � I I i �I i i 'i � I � I I I � I} I ! � '• �- -� - - -� - - � I � � I �- � ! . � I k ! �� '• � I�{ :— ; '7., I . f , i � i Il } l , !I. I l I I 11 I i i ' f I I ` I � l I I I '�' � . i i � �+ � , i , • �iD i 1 f , I I 11?� ! ! I t I I I ' _i � I � -� -� , - + • � � { > � 1 - + I � I I I I !.; I ;III.;►�� !.I I �� �� — ! — {L—,• —�.— ,a lI-I �; f j f ;l.I., ,. ;. .. ql j, { I, ', , I I I i � � I � � ; ' I I � (�„ � I , I I YI .I "� ., .:L.7: L-I:1_-�- ��- j I � �! •! , ` � I I ! � ..! � y� - - � ; - . Operator=Prestage P-16 A County: Cumberland Date: 03/07/93 Distance to nearest residence (other than owner): 1600.0 feet 1. STEADY STATE LIVE WEIGHT O sows (farrow to finish) x 1417 lbs. - 0 lbs O sows (farrow to feeder) x 522 lbs. - O lbs 0 head (finishing only) x 135 lbs. - 0 lbs 2000 sows (farrow to wean) x 433 lbs. = 866000 lbs 0 head (wean to feeder) x 30 lbs_ - 0 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 866000 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 866000 lbs. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. SSLW= 1 CF/lb. SSLW Volume = 866000 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet "Producer requests no volume calculations for sludge." 4. TOTAL DESIGN VOLUME Inside top length 825.0 feet Inside top width 200.0 feet Top of dike at elevation 100.5 feet Freeboard 1.0 feet ; Side slopes 3.0 = 1 (Inside lagoon) Total design lagoon liquid level at elevation 99.5 feet Bottom of lagoon elevation 89.0 feet Seasonal high water table elevation 96.5 feet Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 619.0 194.0 10.5 AREA OF TOP LENGTH * WIDTH = 819.0 194.0 AREA OF BOTTOM LENGTH * WIDTH = 756.0 131.0 AREA OF MIDSECTION LENGTH * WIDTH * 4 158886 _0 ( AREA OF TOP) 99036.0 ( AREA OF BOTTOM) 787.5 162.5 511875.0 (AREA OF MIDSECTION * 4) CU. FT. _ [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 158886.0 511875.0 99036.0 1.8 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 1347145 CU. FT_ i. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon ( top of dike) Length * Width = 825.0 200.0 165000.0 square feet Buildings (roof and lot water) _ Length * Width = 0.0 0.0 0.0 square feet TOTAL DA 165000.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0-00136 Volume = 866000 Lbs. SSLW * CF of Waste/Lb./Day * 180 days Volume = 211482 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = O.0 gallons/day * 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 6.3 inches Volume = 6.3 in * DA / 12 inches per foot Volume = 86625.0 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 6.8 inches / 12 inches per foot * DA Volume = 93500.0 cubic feet TOTAL .REQUIRED TEMPORARY STORAGE 5A- 211482 cubic feet 5B. O cubic feet 5C. 86625 cubic feet 5D. 93500 cubic feet TOTAL 391607 cubic feet 6. SUMMARY Total required volume 1257607 cubic feet Total design volume avail. 1347145 cubic feet Min. req. treatment volume plus sludge accumulation 866000 cubic feet At elev. 96.5 feet ; Volume is 897514 cubic feet (end pumping) Total design volume less 25yr--24hr storm is 1253645 cubic feet At elev. 98.8 feet ; Volume is 1237410 cubic feet (start pumping) Seasonal high water table elevation 96.5 feet 7. DESIGNED BY: 4014-) APPROVED BY: e4-,---70 G ` DATE: Y,017& DATE: 5--y-y NOTE: SEE ATTACHED WASTE UTILIZATION PLAN OPERATION AND MAINTENANCE PLAN ------------------------------ This lagoon is designed for waste treatment with minimum odor control. The time required for the.planned fluid level to be reached may vary due to soil conditions.flushing operations, and the amount of fresh water added to the system. C Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns. and traveling gun irrigation. Care should be taken when applying waste to prevent runoff from the field or damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see Attachment B) before land application. 3. Begin pump --out of the lagoon when fluid level reaches eleva- tion 98.8 as marked by permanent markers. Stop pump -out when the fluid level reaches elevation 910.5 or before fluid depth is less than 6 feet deep (this prevents the loss of favorable bacteria) . 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.4 inch per hour. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. The Clean Water Act of 1977 prohibits the discharge of Pollutants into waters of the United States. The Department of Environment, Health. and Natural Resources, Division of Environ- mental Management. has the responsibility for enforcing this law. �J Operator:PRESTAGE F--AA, County: CUMBERLAND Date: 02/14/93 Distance to nearest residence (other than owner): 1250.0 feet 1. STEADY STATE LIVE WEIGHT 0 sows (farrow to finish) x 1417 lbs. 0 lbs 0 sows (farrow to feeder) x 522 lbs. -- 0 lbs - 0 head (finishing only) x 135 lbs. = 0 lbs 2000 sows (farrow to wean) x 433 lbs. - 866000 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 866000 lbs% 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 866000 lbs. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/ib. SSLW= 1 CF/lb. SSLW Volume = 866000 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet ; "Owner requests no sludge storage. Sludge will be removed as needed." 4. TOTAL DESIGN VOLUME Inside top length 700.0 feet Inside top width 250.0 feet Top of dike at elevation 110.5 feet - Freeboard 1.0 feet ; Side slopes 3.0 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 109.5 feet - Bottom of lagoon elevation 100.5 feet. Seasonal high water table elevation 103.0 feet - Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 694.0 244.0 9.0 AREA OF TOP LENGTH * WIDTH = 694.0 244.0 169336.0 (AREA OF TOP) AREA OF BOTTOM LENGTH * WIDTH = 640.0 190.0 121600.0 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH "' 4 667.0 217.0 578956.0 (AREA OF MIDSECTION * 4) CU. FT. _ [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 169336.0 578956.0 121600.0 1.5 VOLUME OF LAGOON AT TOTAL DESIGN LIQUIO LEVEL = 1304838 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 700.0 250.0 175000.0 square feet Buildings (roof and lot water) Length * Width = 0.0 0.0 0.0 square feet TOTAL DA 175000.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 866000 Lbs. SSLW * CF of Waste/Lb./Day * 180 days Volume = 211482 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gailons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 102083.3 cubic feet 5D. Volume of 25 year - 24 hour storm Volume a 7.0 inches / 12 inches per foot * DA Volume = 102083.3 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 211482 cubic feet 5B. 0 cubic feet 5C. 102083 cubic feet 5D. 102083 cubic feet TOTAL 415649 cubic feet 6. SUMMARY Total required volume 1281649 cubic feet - Total design volume avail. 1304838 cubic feet " Min. req. treatment volume plus sludge accumulation 866000 cubic feet 106.6 0,4E f67; 9aq Ake At elev. Meet ; Volume is .66-w-*@4 cubic feet (end pumping) Total design volume less 25yr-24hr storm is 1202755 cubic feet At elev. 108.8 feet ; Volume is 1187678 cubic feet (start pumping) Seasonal high water table elevation 103.0 feet 7. DESIGNED BYt APPROVED BY:� �J DATE: -17-q 3 DATE: ? - / �- 9_3 U NOTE: SEE ATTACHED WASTE UTILIZATION PLAN I OPERATION AND MAINTENANCE PLAN ------------------------------ This lagoon is designed for waste treatment with minimum odor control. The time required for the planned fluid level to be reached may vary due to soil conditions,flushing operations, and the amount of fresh water added to the system. Land application of waste water is recognized as an acceptable method of disposal. methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent runoff from the field or damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see Attachment B) before land application. 3. Begin pump -out of the lagoon when fluid level reaches eleva- tion 108.8 as marked by permanent markers. Stop pump -out when the fluid level reaches elevation/46.$ or before fluid depth is less than 6 feet deep (this prevents the loss of favorable bacteria) . 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.4 inch per hour. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6.- Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. 0 Swine" Farm 'Waste : Management Odor. Control Checklist Source Cause •,DMPs to Minimize Odor Site Specific Practices Fttnnatead • Swine production Pr Vegetative -or wooded buffers; ,Recommended best management practices; 1r0ood judgment and common sense a body sur • Dirty m floors oor surfaces • We manure -covered, floors 6Y Slotted floors; ta' Waterers located.over slotted floors; ``. 0 Feeders at high end of solid floors; ;)u7cronloor anure buildup from.floors; ventifation ford inrY g manure collection pits • urine; j.,p- rrequcnt manure removal by flush, pit recharge, • Partial microbial decomposition or scrape; O Underfloor ventilation ventilation -exhaust fans • Volatile gases; f n triafnicnance; Dust 0' E cleni air movement lndoor>surfaces Ddst Washdown between groups of animals; d Feed additives; ear covers; 4 la' Feed dellvcry downspout extenders to feeder covers Flush tanks . Agitation of recycled lagoon 13 Flush tank covers; 4. liquid while tanks arc tilling . t] Extend till lines to near bottom of tanks with - anti -siphon vents _ Flush alleys. Agitation during wastewater O Underfloor flush with underfloor ventilation conveyance Pit recharge- points . Agitation 'ofrecycled lagoon O Extend•recharge lines to-ncarbottom of pits liquid -while pits are filling with anli-siphon vcnls ^LiR stations . Agitation during sump tank . E3 Sump tank -covers r -�- filling and drawdown . . Outside drain collection • Agitation during wastewater E3. Box covers boxes conveyance ' AMO—C - November 11, 696; No 3 Source'. Cause DMI's to Minimize Odor Site Specific Practices End'of drainpipes at • Agitation during wastewater O Extend discharge point of pipes underneath .,lagoon conveyance lagoon liquid level Lagoon surfaces . Volatile gas emissions; Proper lagoon liquid capacity; t • Biological mlxing; RCorrect lagoon startup procedures; • Agitation' , minimusurfacetuba-to-volume ratio; :�h fMinimum agitation when.pumping; O Mechanical aeration; O Proven biological additives Irrigation sprinkler • High pressure aglialiori; ir ldigate on dry days with, little or no wind; nozzles . Wind drill !mum recommended operating pressure;: ' Pump intake near lagoon liquid surface; ❑ Pump from. second -stage lagoon oraga tank or basin Partial microbial decomposition;. C! Bottom or midlevel -food Ing; surface Mixing while filling; O 'Tank covers; • Agitation when emptying ❑ Oaslh surracc mats of solids; ❑ Proven biological additives or•oxidanta Sett g'basin'surface • Partlal microbial decomposition; O .Extend drainpipe outlets undcin6ath liquid • Mixing while Filling; level; • Agitation when emptying ❑ Rdmove'seltled solids regularly. Manure, slurry or sludge • Agitation when spreading; Cl 'Soil injection of slurry/sludges; spreader outlet Volatile gas emissions' ❑ Wash residual mantra from spreader after use; Proven biological additives or oxidants Uncovered manure, Volatile'gas emissions while - �❑ ^ S611 Injection of slurry/sludges slurry or sludge on: field drying ❑ Soft Incorporation within 98 hrs.; , surfaces Cl Spread In thin uniform layers fbr rapid drying; ❑ Proven biological. additives or oxidants Dead animals Carcass decomposition aoProper disposition of carcasses Dead animal disposal Carcass decomposition :. O C i tplete covering of carcasses in burlul pits; phs Proper location/cod slructIon of.disposal pits lricinerators incomplete combustion ❑ Sccondti stack burners AM4C -November 11, 1996, Page 4 CUMDERLAND COUNTY EMERGENCY ACTION PLAN DIVISION OF WATER QUALITY (DWQ) 910--466-154 EMERGENCY MANAGEMENT SERVICES (EMS) 910-E78-7688 SOIL & WATER -CONSERVATION DISTRICT (SWCD) 910-484-8939 NATURAL RESOURCES CONSERVATION SERVICE (MRCS) 910-484-8939 COOPERATIVE EXTENSION SERVICE (CES) 910-484-7156 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off the site. You should NOT wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. I. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to problems are listed below: A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam, any permanent alteration of the dam should be approved by a qualified technical Specialist. b. Pump wastes to field at an acceptable rate. c. Stop all additional flow to the lagoon -hold waste in the house if possible. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. H. Runoff from waste application field -action include: a. Immediately stop waste application. b. Create a temporary diversion or berm to contain the waste. c. Incorporate waste to reduce further runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers -action include: a. Stop recycle (flushing system) pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. e. Repair all leaks prior to restarting pumps. D. Leakage from flush system, houses, solids separators -actions include: a. Stop recycle (flushing system) pump. b. Stop irrigation pump. c. Make sure no siphon effect has been created. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E. Leakage from base or sidewali of lagoon. Often this is seepage as opposed to flowing leaks -possible actions a. Dig a small sump or ditch to catch all seepage, put in a submersible pump, and pump back into lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to rei;ch surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office, at 910-486-1541, after hours, emergency number:919-733-3942. Your phone call should include: YOUR NAME, FACILITY, TELEPHONE NUMBER, THE DETAILS OF THE INCIDENT FROM ITEM #2 ABOVE, THE EXACT LOCATION OF THE FACILITY, AND THE LOCATION OR DIRECTION OF MOVEMENT OF THE SPILL, WEATHER AND WIND CONDITIONS. THE CORRECTIVE MEASURES THAT HAVE BEEN UNDER TAKEN, AND THE SERIOUSNESS OF THE SITUATION. b. If spill leaves property or enters surface waters, call local (EMS) Emergency Management Services at 910-678-7688. c. Instruct EMS to Contact local Health Department. d. Contact local Soil and Water Conservation District (SWCD), Natural Resources Conservation Service (MRCS) office at 910-484-8939 and Cooperative Extension Service (CES) at 910-484-7156 for advice/technical assistance. 4. If none of the above works call 911 or the sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair of the problem to minimize off -site damage. ' a. Contractors Name: 1NE►.tS BOOS, b. Contractors Address: c. Contractors phone: . _I -9Jo- 592-5705 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name; "n CL1F7bnl b. Phone: 910-592-S-7-11 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 8. If you are a contract swine grower associated with a swine company integrator, contact the company representative at 1-910--592-5771 Source Cause BMPs to Minlralm0dor Site Specific Practices Standing water around • Improper drainage; 07Grade and landscape such that water drains facilities a Microbial decomposition of -away from facilities organic matter Manura tracked onio Poorly ma Into Ined-access roads . Farm access road maintenance public roads from farm access Additional Information : Available From Swine Manure Management; 0200 Rulc/BMP Packet NCSU, County Extension Center Swine.Production.Farm Potential Odor Sources and Remedies ; EBAE Fact Sheet. NCSU -BAE Swine Production Facility Manure Management: Pit Recharge - Lagoon. Treatment.; EBAE 128.88 NCSU - BAE Swine Production Facility Manure Management: 'Underflooe Flush - Lagoon Trcatmcnt;.-EBAE 129-88 NCSU - BAE Lagoon Design and Management for Livestock Manure Treatment and Storage EBAE 103-83 NCSU - BAE Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet NCSU -BAE Controlling Odors from Swine Buildings; PI14-33 NCSU - Swine Extension Environmental Assurance Program ; NPPC Manual NC Pork Producers Assoc Options for Managing Odor, a report from the Swine Odor Task Force' NCSU Agri Communications Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings Florida Cooperative Lxtcnsiuu AMOC-.November 11, 1996, Pages Insect Control Checklist for Animal Operations Source Cause UMPs to Control Insects Site Specific Practices (quid Systems. Flush Gutters + Accumulation of solids Flush system is designed and operated sufficiently to remove accumulated solids from tiers as designed. Remove bridging of accumulated solids at Lagoons and Pits • Crusted Solids 13 : Maintain lagoons, settlhtg basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 - tt Inches over more than 30% of surface. Excessive Vegetative + Decaying vegetation Maintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along waters edge on impoundment's perimeter. ' Q'Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the umulation of decaying wastage. Clcan up spillage.on it routine basis (e.g„ 7 - 10 day'interval during summer.15-30 day Interval residues f Reduce moisture accumulation within and around Immediate perimeter of feed storage areas by Insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewers grain and similar high moisture grain products). 0 Inspect for and remove or break up accumulated solids in filter strips arotind feed storage as needed. AM1C - November It, 1996. Page I Mortality Management Methods (check which method(s) are being implemented) ❑ Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. Rendering at a rendering plant licensed under G.S. 106-168.7 ❑ Complete incineration ❑ In the case of dead poultry only. placing in a disposal pit of a size and design approved by the Department of Agriculture ■ ❑ Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal`s value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) State of North Carolina Department of Environment ,pod Natural Resources 0JDivision of Water Quality i • James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director March 20, 1998 CERTIFIED MAIL RETURN CEIPT REQUESTED PrestageEFarms P-16 A&B PO Box 438 Clinton NC 28328 Farm Number: 26 - 16 Dear PrestageEFarms You are hereby notified that P-16 A&B, in accordance with G.S. 143-215.1OC, must apply for coverage under an Animal Waste Operation General Permit. Upon receipt of this letter, your farm has sixty (60) days to submit the attached application and all supporting documentation. In accordance with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within sixty (60) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. if any of the general or operation information listed is incorrect please make corrections as noted on the application before returning the application package. The signed original application, one copy of the signed application, two copies of a general location map, and two copies of the Certified Animal Waste Management Plan must be returned to complete the application package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Non -Discharge Permitting Unit Post Office Box 29535 Raleigh, NC 27626-0535 If you have any questions concerning this letter, please tail J R Joshi at (919)733-5083 extension 363 or Jeffery Brown with the Fayetteville Regional Office at (910) 486-1541. Sincerely, le, APreston Howard, Jr., P.E. . CC' Permit File (w/o encl.) Fayetteville Regional Office (w/o encl.) P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper P-It" Ar-8 ANIMAL WASTE'hUTILIZATION PLAN' ---------------------------------------------------------------------- . �----•i �...,.:. �'`�ram. -- r_s. �;��..'_•�_- '-'--:=:-:r'-. - .. - _-��_�:. - _ ^--;,a�,�'---+�--••w.�_ r :...-.�''�";-•'>"i`u amounts of nitrogen shown in 'the" —tables may make this` plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract Field Soil Type Crop App ication Rate (in/hr) App rc. Amount (inches) 3964 1 Au BC' 0.60 *0.96 3964 --1 -. - -._ SG * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180.00 days of temporary storage and the temporary storage must be removed on the average of once every 6.00 months. In no instance should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper. application rate prior to applying the waste. NARRATIVE OF OPERATION 4,.j w)is Aw,,—�ecl {,, i,,LI de z ►Edd-�ied acres. 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