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090197_CORRESPONDENCE_20171231
NUH I H UAHULINA Department of Environmental Qual Waste Utilization Plan q`7 Producer: Prestage Farms, Inc. County: Bladen' Name of Farm: P-24 Location: P.O. Box 438 Clinton NC 28328 Phone: 910-592-5771 , t, �+ J Type of operation: Gilt Development ' Number of Animal: 2473 - f r. Storage Structure: Anaerobic Lagoon f Method of Application: Irrigation Amount of waste produced per year: 4699 ton/year Amount of plant available, N (PAN) produced/year: 5688 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization} Olan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in the implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. S. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crops production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which RECEIVED / DENR / DWQ Aquifer Protertion .gpcdon MAR i t 2009 P-24 Page 2 could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with ISA NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract No. Field No. Soil Type Crop Code Yield/Ac Lbs. N unit Acres Lbs N Used Month to Apply Lbs. N Per Ac. 642 A Fo CB -Graze 4.5 50 5.93 1334 MAR-OCT 225 642 A Fo SG -Graze 1 50 5.93 297 OCT-MAR 50 642 B Fo CB -Graze 45 50 5.83 1312 MAR-OCT 225 642 B Fo SG -Graze 1 50 5.83 292 OCT-MAR 50 642 C AuA CB -Graze 4.1 50 5.11 1048 MAR-OCT 205 642 C AuA SG -Graze 1 50 5.11 256 OCT-MAR 50 642 D Fo CB -Graze 4.5 50 5.88 1323 MAR-OCT 225 642 D Fo SG -Graze 1 50 5.98 294 OCT-MAR 50 642 E AuA CB -Graze 4.1 50 4.51 925 MAR-OCT 205 642 E AuA SG -Graze 1 50 4.51 226 OCT-MAR 50 642 F Wo CB -Graze 3.4 50 5.88 1000 MAR-OCT 170 642 F Wo SG -Graze 1 50 5.88 294 OCT-MAR 50 642 G AuA CB -Graze 4.1 50 4.73 970 MAR-OCT 205 642 G AuA SG -Graze 1 50 4.73 237 OCT-MAR 50 642 H Ly CB -Graze 3.0 50 1.50 225 MAR-OCT 150 642 H Ly SG -Graze 1 50 1.50 75 OCT-MAR 50 642 1 Fo CB -Graze 4.5 50 5.031 1132 MAR-OCT 225 642 I Fo SG -Graze 1 SO 5.031 252 OCT-MAR 50 Total 44.40 11487 lbs. Available Nitrogen 5688 lbs. Surplus or deficit -5799 lbs. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner_ P-24 Page 3 The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity, especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 890 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years you will have approximately 4451 lbs. of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 15 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 36 acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity P-24 Page 4 Of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract No. Field No. Soil Type Crop Code , Applic. Rate(in/hr) Applic. Amount 642 A Fo CB -Graze 0.5 1.0 642 A Fo SG -Graze 0.5 1.0 642 B Fo CB -Graze 0.5 1.0 642 B Fo SG -Graze 0.5 1.0 642 C AuA CB -Graze 0.5 1.0 642 C AuA SG -Graze 0.5 1.0 642 D Fo CB -Graze 0.5 1.0 642 D Fo SG -Graze 0.5 1.0 642 E AuA CB -Graze 0.5 1.0 642 E AuA SG -Graze 0.5 1.0 642 F Wo CB -Graze 0.4 1.0 642 F WO SG -Graze 0.4 1.0 642 G AuA CB -Graze 0.5 1.0 642 G AuA SG -Graze 0.5 1.0 642 H Ly CB -Graze 0.5 1.0 642 H Ly SG -Graze 0.5 1.0 642 1 Fo CB -Graze 0.5 1.0 642 1 Fo SG -Graze 0.5 1.0 P-24 Page 5 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the(producer and the waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to appling the waste. NARRATIVE OF OPERATION P-24 Page 6 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG standard 393 - Filter Strip). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff does not occur offsite or to the surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potentual for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residenrial property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips)_ P-24 Page 7 REQUIRED SPECIFICATIONS (continued) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by he landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 1S. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegtation will be established on all disturbed areas' (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidences of erosion, leakage or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illigal discharge, pollution and erosion. 19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetation and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and the bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations_ Page 8 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: P-24 Owner/Manager Agreement Prestage Farms, Inc. I (we) understand and will follow and implement the specifications and the operation and maintenance proce- dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Prestage Farms, Inc. Signature: NeS7A6e FAReA 3..rc, b C' " +--- Name of Manager (If different from owner) Signature: Name of Person Preparing Plan: G. Glenn Clifton Affiliation: Prestage Farms, Inc. Phone: 910-596-5749 Address: P.O. Box 438 Clinton, NC 28329 Signature: 4. - CL—k, Date: I! a4-og Date: Date: 11 o v-feg AUG,13 Michael F. Easley, Governor William G. [toss Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins Director Division of Water Quality Prestage Farms Inc Farm P-24 PO Box 438 Clinton, NC 28329 August 11, 2008 Subject: Sludge Compliance Requirement Change Dear Permittee: In accordance with Condition I11.19 of State General Permit AWG100000, your facility is required to maintain compliance regarding sludge accumulation in your animal waste treatment lagoon(s). As you know, the previous compliance limit was to have a minimum of four (4) feet of treatment depth between the designed stop pump and the average elevation of the top of the sludge blanket. This requirement was based on NRCS Standard No. 359, which was recently modified. As of July 2008, Standard No. 359 does not use the 4-foot requirement. Sludge compliance is now to be based on the sludge volume as a percentage of the total treatment volume. The revised Standard states that sludge accumulation in the permanent treatment zone must be less than 50% of the planned treatment volume. Also, there must be a minimum of 2.5 feet of liquid above the sludge at the pump intake location. If either of these conditions is not met then sludge must be removed or managed in accordance with an approved Plan of Action for Lagoon Sludge Reduction (POA). A new sludge survey worksheet has been developed to calculate sludge and treatment volumes to determine compliance. Our records indicate that you have filed a Sludge POA for one or more of the lagoons at your facility. Based on the changes to the sludge requirements in Standard No. 359, your lagoon(s) may already be in compliance without any sludge removal. Using your lagoon design (or as - built information) and current sludge survey measurements, complete the NEW sludge survey worksheet. If you have any difficulty in locating or understanding your lagoon design information, please contact your technical specialist or county Soil & Water office. one NbrthCarofina wra!!y Aquifer Protection Section 1636 Mail Service Center Raleigh. NC 27699-1636 Telephone: (919) 733-3221 Internet: www.ncwatMuality.org Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 An Equal OppottunitylAfimtatve Acton Employer— 50% Regcled110% Post Consumer Paper Send both sludge survey worksheets, OLD and NEW, to the address below if you feel that your lagoon(s) is in compliance and wish to withdraw your POA. Our staff will review the information and notify you of our decision. NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 If you have any questions about the new sludge requirement, sludge survey worksheet, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733- 3221. Sincerely, Tod &-� �- Keith Larick, Supervisor Animal Feeding Operations Unit Enclosures cc (w/o enclosures): Bladen County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - AWS090197 O�O� W AT �RpG o -c Michael F. Easley, Govemor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality July 1, 2007 Prestage Farms Inc ' Farm P-24 PO Box 438 Clinton, NC 28329 4 - Subject: Certificate of Coverage No. AWS090197 Farm P-24 Animal Waste Management System Bladen County Dear Prestage Farms Inc: In accordance with your application received on 15-Dec-06, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Prestage Farms Inc, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Farm P-24, located in Bladen County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 2473 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition 111.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions in this permit_ Aquifer Protection Section 1636 Mail Service Center Interne[: www.ncwat uali .o Location: 2728 Capital Boulevard An Equal OwortuMylAifirmalive Action Employer— 50% Recydedh0% Post Consumer Paper Carolina Nam` Naturally Raleigh. NC 27699-1636 Telephone: (919) 733-3221 Raleigh. NC 27604 Fax 1: (919) 715-0588 Fax 2: (919)715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Bladen County Health Department Bladen County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS090197 BEE 01,(19/04 MON 15:32 FAX 910 592 9552 PRE -STAGE FARMS Cb001 ANIMAL FACILITY ANNUAL CERTIFICATION FORINI Certificate of Coverage or Permit Number ..UIZ a IQ9,141 County -Rb,0kn _ Year 200_5 Facility Name (as shown -on Certificate of Coverage or Permit) P -- .?.- Operator in Charge for this Facility jetPrn,---rP-� �o�,nso� Certification # S 7S`d Land application of animal waste as allowed by the above permit occurred during the past calendar year z_ YES NO. If NO, skip Part I and Part II and proceed to the certification- Also, if animal waste was generated but not land applied, please attach an explanation on how the animal waste was handled. Part lI : Facility Information: 1. Total number of application Fields ❑ or Pulls Kplease check the � ppropriate box) in the Certified Animal Waste Management Plan (CAWMP): - , 9_ _ Total U:;eable Acres approved in the CAWMP 2. Total number of Fields ❑ or Pulls d(please check the appropriate box) on which land application occurred during the year. S Total Acres on which waste was applied a . 63 3. Total pounds of Plant Available Nitrogen (PAN) applied during tht: year for all application sites: 4_ Total pounds of Plant Available Nitrogen (PAN) allowed to be lane: applied annually by the CAWMP and the permit: _ J W .�_a. 5- Estimated amount of total manure, litter and process wastewater sc,ld or given to other persons and taken off site during the year Ltons ❑ or gallon; Cf (please check the appropriate box) 6- Annual average number of animals by type at this"facility during th-z previous year: 7. Largest and smallest number of animals by type at this facility at any one time during the previous year: Largest 2300 Smallest o (These numbers are for informational purposes only since the only permit limit on the number of animals at the facility is the annual average numbers) S. FaciIity's integrator if applicable: P4 QL E �� �Id Part 11: Facifi Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. 1. Only animal waste generated at this facility was applied to the perm the past calendar year. AFACF 3-14-03 ted sites dunng- R(Yes ❑ No i ..'.� C 2 OBYR - FAYETiI:V1U REGIOR4 0FRE Boom D1/19/04 RON 15:33 FAX 910 592 9552 PRESTACR FARMS .Q002. ?. The facility was operated in such a way that there was no direct runoff of waste from l+' Yzs ' C No the facility (including the houses, lagoons/storage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility during the past dYes ❑ N calendar year. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during tJ Ye5 ❑ No the past calendar year. ,/ 5. There was no PAN application to any fields or crops at this facility greater than the Ll Yes ❑ No levels specified in this facility's CAWMP during the past calendar year. 6. All land application equipment was calibrated at least once during the past calendar year. 2l Yes ❑ No 7.. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon ❑ Yes R No was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed. S. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. dyes ❑ No 9. Annual soils analysis were performed on each field receiving animal waste during the [A Yes ❑ No past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year? dYes ❑ No 11. All required monitoring and reporting was performed in accordance with the facility's dYes ❑ No permit during the past calendar year. 12.' All operations and maintenance requirements in the permit were complied with during d Yes ❑ No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 13. Crops as specified in the CAWW were maintained during the past calendar year on all d Yes ❑ N. sites receiving animal waste and the crops grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the permit and the CAWMP for this facility were erYes ❑ No maintained during each application of animal waste during the past calendar year. " I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations_" YAjbam l�• gAu-"7: — L)mgza. L4�o IL Pennittee Name and Title (type or print) ' -3tgnature j)r uperator to un, (if different from Permittee) F4 z. 2 o& Date Z z't oa ate AFACF 3-14-03 2 Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number �} " 19 7 B. Lagoon Identification C. Person(s) taking Measurements jT mF_S f ,2 r q D. Date of Measurements �;- Ji� -v5 E. Methods/Devices Used for Measurement of: a. Distance from the lagoon liquid surface to the top of the sludge layer: Saror b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: In S-F �Q� r_ r c. Thickness of the sludge layer if making a direct measurement with "core sampler": F. Lagoon Surface Area (using dimensions at inside top of bank): , ? (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points: a. Less than 1.33 acre: Use 8 points b. If more than 1.33 acre, —'7 acres x 6 = �with maximum of 24. (Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet". 1. At time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): S I. Determine distance from Maximum Liquid Level to Minimum Liquid Level: o (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid level: Item d - Item I, assuming present liquid level is below Max. Liq. Level: 1 L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points): 9 •�% M. Record from sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): 6.6 N. Record from sludge survey data sheet the average thickness of the sludge layer: 3.3 O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): 5. 1 (Note: If Item O is less than 4 ft., a sludge removal and utilization plan may be required by N. C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by e r L!a m 0, Inliz, Date: 5-14- 0S Print Name ,�' Signature White - Office Yellow - Producer Sludge Survey Data Sheet Lagoon Identification: Sludge Survey Data Sheet _ Completed by: M 4a p- s LQ z3n L &:2 . Date: _ /g -dam, 6 it Print Name Sig4ture (A) Grid Point No. (B) Distance from liquid surface to to of sludge (C) Distance from liquid surface to lagoon bottom soil (C) - (B) Thickness of sludge la er Ft. & inches Feet tenths Ft. & inches Feet tenths Ft. & inches Feet tenths 1 3. 2 �7.e 3 �. 4 7,0 5 6.1 6 6.9 7 2-7 8 '7.0 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Average *Alf Grid Points and corresRonding sludge laver thickness must be shown on a sketch attached to this Sludy-c Survey Data Sheet. See Appendix 6 for conversion from inches to tenths of feet. White - Office Yellow - Producer Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number B. Lagoon Identification C. Person(s) taking Measurements D. Date of Measurements lcz-- IA -q5 E. Methods/Devices Used for Measurement of: a. Distance from the lagoon liquid surface to the top of the sludge layer: b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: c. Thickness of the sludge layer if making a direct measurement with "core sampler: &A F. Lagoon Surface Area (using dimensions at inside top of bank): .2 (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points: a. Less than 1.33 acre: Use 8 points b. if more than 1.33 acre, . 3 acres x 6 = �, with maximum of 24. (Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet". 1. At time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): i, 3 J. Determine distance from Maximum Liquid Level to Minimum Liquid Level: (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid level: Item J - Item I, assuming present liquid level is below Max. Liq. Level: 7 L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points): _Li__ _ M. Record from sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): 3. N. Record from sludge survey data sheet the average thickness of the sludge layer: 1, 0 0. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): 3.1 (Note: If Item O is less than 4 ft., a sludge removal and utilization plan may be required by N. C- DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by- �a ) Date: S- J/, - QS Print Name Signature White - Office Yellow - Producer :.-� '-�"•. i ,Y . . . �1,. %',_ _. . i'w��?. ,. ^sa .r �.� .ye�ri�F%k vrve.cZ - -. �Y Sludge Survey Data Sheet Lagoon Identification: Sludge Survey Data Sheet Completed by: Z,P s r6 Date:�s -ate Print Name Signature (A) Grid Point No. (8) Distance from liquid surface to top of sludge (C) Distance from liquid surface to lagoon bottom soil (C)-(B) Thickness of sludge layer Ft. & inches Feet tenths Ft. & inches Feet tenths Ft. & inches Feet tenths 2 .3 3 .3. 4 �. b 5,S 6 3 7 3. 8 Y.S 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Average *All Grid Points and corresponding sludge layer thickness must be shown on a sketch attached to this Sludge Survev Data Sheet. Sec Appendix 6 for conversion from inches to tenths of feet. White - Office Yellow - Producer Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number_ B. Lagoon Identification C. Person(s) taking MeasurementsT?.I1�P5 D. Date of Measurements E. Methods/Devices Used for Measurement of: a. Distance from the lagoon liquid surface to the top of the sludge layer: Sor.a r b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: /ASy_Pn c. Thickness df the sludge layer if making a direct measurement with "core sampler": F. Lagoon Surface Area (using dimensions at inside top of bank): , .9 (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points: a. Less than 1.33 acre: Use 8 points b. If more than 1.33 acre, , Z - acres x 6 = $ , with maximum of 24. (Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet". 1. At time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): . 1. J. Determine distance from Maximum Liquid Level to Minimum Liquid Level: 2, O (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid level: Item J - Item I, assuming present liquid level is below Max. Liq. Level: 1. q L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points): R O M. Record from sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): N. Record from sludge survey data sheet the average thickness of the sludge layer: 3.9 O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): (Note: If Item O is less than 4 ft., a sludge removal and utilization plan may be required by N. C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by' ,, r, , , �n Q„ _ Date: S _ ! - QS Print Name 6" Signature White - Office Yellow - Producer Sludge Survey Data Sheet Sludge Survey Data Sheet Completed by: 70 Mez _ o Print Name Lagoon Identification: Date: S- 16 -- 05 Signature (A) Grid Point No. (g) Distance from liquid surface to top of sludge (C) Distance from liquid surface to to oon bottom soil (C)-(S) Thickness of sludge . la er Ft. & inches Feet tenths Ft. & inches Feet tenths Ft. & inches Feet tenths 1 S.o 2 3 4 S. 5 6 4,$ 7 3.8 8 3.1 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Average *Ail Grid Points and corresponding sludge laver thickness must be shown on a sketch attached to this Sludge Survey Data Sheet. See Appendix 6 for conversion from inches to tenths of feet. White - Office Yellow - Producer It 7 Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number B. Lagoon Identification P— C. ts .M ay C. Person(s) taking Measuremenmf . c D. Date of Measurements S E. Methods/Devices Used for Measurement of: a. Distance from the lagoon liquid surface to the top of the sludge layer: b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: &.r4y,on r c. Thickness f the sludge layer if making a direct measurement with "core sampler": F. Lagoon Surface Area (using dimensions at inside top of bank): . 6 (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points a. Less than 1.33 acre: Use 8 points b. If more than 1.33 acre, . 6 acres x 6 -- - - , with maximum of 24. (Using sketch and dimensions, develop a uniform "grid" that has number of intersection paints that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet". I. At time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): r 1. Determine distance from Maximum Liquid Level to Minimum Liquid Level: 'b (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid level: Item ,1— Item 1, assuming present liquid level is below Max. Liq. Level: _..._1— L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points): M. Record from sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): N. Record from sludge survey data sheet the average thickness of the sludge layer: 3.0 O. Calculate the thickness of the existing Liquid Treatment Zone (Item M — Item K): . (Note: If Item O is less than 4 ft., a sludge removal and utilization plan may be required by N. C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by ;� rncS 4. o ,-, i'; �,>v Nin _ _ _ Date: S- Print Name �f; Signature White - Office Yellow - Producer Sludge Survey Data Sheet Lagoon Identification: Sludge Survey Data Sheet I _P `.7y t9 Completed by: Jp fAQ-S !- _t,�� __ )ivm� �, m l� _W Date: 5- /,4 -aS Print Name Sigr(ature (A) Grid Point No. ($) Distance from liquid surface to top of sludge (C) Distance from liquid surface to lagoon bottom soil (C)- A Thickness of sludge la er Ft. & inches Feet tenths Ft. & inches Feet tenths Ft. R inches Feet tenths 1 ,1 2 3. 3 LI, 0 4 q.3 5 S. 6 .3 7 8 3. 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Average 73 *All Grid Points and corresponding sludge laver thickness must be shown on a sketch attached to this Sludge Survey Data Sheet. See Appendix 6 for conversion from inches to tenths of feet. White - Office Yellow - Producer 01/19/04 MON 15:32 FAX 910 592 9552 PRESTAGE FARMS Q001 ,ter ANXMAL FACILITY ANNUAL CERTIFICATION FORM Certificate of Coverage or Permit Number _ h C fl -?o� 19 7 County !?inrj f r, Year 200_q Facility Name (as shown on Certificate of Coverage or Permit)_ }) - a q Operator in Charge for this Facility Certification # S o Land application of animal waste as allowed by the above permit occurred during the past calendar year ✓ YES NO. If NO, skip Part I and Part 11 and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on how the animal waste was handled. Part I : Facility Information: 1. Total number of application Fields ❑ or Pulls 01please check the appropriate box) in the Certified Animal Waste Management Plan (CAWMP): _ 9w Total Useable Acres approved in the CAWMP titl•� - 2. Total number of Fields ❑ or Pulls ff(please check the appropriate box) on which land application occurred during the year: �, Total Acres on which waste was applied 3q. 6 7 3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites: `7 "1 [ 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and -- [ a a the permit: :-,r - 5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken off site during the year i tons ❑ or gallons ❑ (please check the appropriate box) 6. Annual average number'of animals by type at this'facility during the previous year: 29S _ - - - = 7. Largest and smallest number of animals by type at this facility at any one time during the previous year: Largest _ A-� 91 Smallest o (These numbers are for informational purposes only since the only permit limit on the number of animals at the facility is the annual average numbers) 8 Facility's Integrator if applicable: Part II: Facility Status-. IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. Only animal waste generated at this facility was applied to the permitted sites during NJ Yes ❑ No the past calendar year. FG . EIVED M,,%R 0 2 2005 AFACF 3-94-03 1 DF!:R - FAYtI'"%lT-ic' RcG10NAL OFrICE 01/19/04 BON 15:33 FAX 910 592 9552STAGE FARMS IMOD2 2. The facility was operated in such a way that there was no direct runoff of waste from U Yes C. No the facility (including.the houses, lagoons/storage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility during the past d Yes ❑ N calendar year. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during dYes ❑ No the past calendar year. 5. There was no PAIN application to any fields or crops at this facility greater than the dYes ❑ No levels specified in this facility's CAWMP during the past calendar year. d. All land application equipment was calibrated at least once during the past calendar year. dYes ❑ No 7_ Sludge accumulation in all lagoons did not exceed the volume for which the lagoon ❑ Yes R(No was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed. S. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. d Yes ❑ No 9. Annual soils analysis were performed on each field receiving animal waste during the Yes ❑ No - past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year. " [dYes ❑ No 11. All required monitoring and reporting was performed in accordance with the facility's 1� Yes ❑ No permit during the past calendar year. 12. All operations and maintenance requirements in the permit were complied with during iYes ❑ No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 13. Crops as specified in the CAWMP were maintained during the past calendar year on all d Yes ❑ N, sites receiving animal waste and the crops grown were removed in accordance with the facility's permit. _/ 14_ All buffer requirements as specified on the permit and the CAWMP for this facility were , lJ Yes ❑ No maintained during each application of animal waste during the past calendar year. "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations_" paEure oz operator to Ln different from Permittee) zs e Date i1 o-S Date AFACF 3-14-03 2 Lagoon Sludge Survey Form A. Farm Permit or DWQ identification Number cl- B. Lagoon identification 2 u, �CX7n C. Person(s) taking Measurements WP'- Y D. Date of Measurements E. Methods/Devices Used for Measuemenl of: a. Distance from the lagoon liquid surface to the top of the sludge layer: CL b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: c. Thickness of the sludge layer if making a direct measurement with "core sampler" i_1 F_ lagoon Surface Area (using dimensions at the inside top of bank): .1. {acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area") G" Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points CJ b. If more than 1.33 acres, , ` acres x 6 = t5 with maximum of 24. (using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheer. i. At the time of sludge survey, also measure the distance from the Maximum Liquid Level )) to the Present Liquid Level (measure at the lagoon gage pole): , `t J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: o� (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid ` Level: ItemJ - ftem I, assuming present liquid level is below Max. Liq. Level: / , L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measuement points): M. Record from the sludge survey data sheet the distance from the present liquid surface level !! 11 to the top of the sludge layer (average for all the measurement points): '1 N. Record from the sludge survey data sheet the average thickness of the sludge layer. r a O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - item K): (Note: If item O is less than 4 ft,, a sludge removal and utilization plan may be required by N.C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to the sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side isllope. ni Completed by: t a', ncy xC�koEi� �. �A ti'S LiO Dale. ar Sludge Survey Data Sheet Completed By:?G,Ss *- iQ1�C Print Name Signature Lagoon Identifcatiorl: Date: f'1'- )Lj (A) Grid Point No. (B) Distance fror-n liquid surface to top of sludge M Distance from liquid surface to lagoon bottom (soil) (D) Thickness of sludge layer Ft. & inches Feet (tenths) Ft. & inches Feet (tenths) Ft. & inches Feet (tenths) 2 3 ki. -7 G �. 4 5 Alt 6 �l + 1. • 9 .. 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Average • All Grid Points and corresponding sludge laver thickness must be shown on a sketch attached to this Sludge Survey Data Sheet. Conversion Table From Inches to Tenths of feet Inches Tenths of feet Inches Tenths of feet 1 0.1 7 0.6 2 0.2 8 0.7 3 0.2 9 0.7 4 0.3 10 0.8 5 0.4 11 0.9 6 0.5 12 1.0 -ij IN U- J011- '�:,l �--�Ipj K L ut LA k t 0M ey Al TAWS! cpRol j ON 21 ff_I TT Pin 1"! J- fit L 1 4 W! TJ 01. tit QTZ. j Cfi, ]IT Au ill !I II 1-1 `01 4,., ! - : . 1 1 , Liz 1 .1 AN v I a L f M K j L -1 RT till. F P •11: oil PON 04 "Lilt, 10 �q All im]] 10AL H3 1A.W"! t JL A tit Kok _72, K A i N FYI MAP A 01 dill QUA K d "�k ,-,Jc P i". H JA it! 1 K own 0 1 ! -, 7-- CL R 14 fin Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number Qg — t 9 7 B. Lagoon identification Lj r -j - - v C. Person(s) taking Measurements D. Date of Measurements t—!t1-044 E. MethodslDevices Used for Measuement of: a. Distance from the lagoon liquid surface to the top of the sludge layer: ,LionaiL - b. Distance from the lagoon liquid surface to the bottom (soll) of lagoon: - Pale 1. 'tf-h _ 1y)f,05urerpent - c. Thickness of the sludge layer if making a direct measurement with "tore sampler" rv`tl F. Lagoon Surface Area (using dimensions at the Inside top of bank): _ _ (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points b. If more than 1.33 acres. , R acres x 6 = with maximum of 24, (using sketch and dimensions, develop a uniform "grid- that has number of intersec*m points that match most closely with the estimated number of sampling points needed_ Number the grid intersection points on the lagoon grid to Correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet'. 1. At the time of slvdge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): E q J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: 0 (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid Level: item) - Item I, assuming present liquid level is below Max. Liq. Level: i L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measuement points): L M. Record from the sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): L! ) 7 +!} N. Record from the sludge survey data sheet the average thickness of the sludge layer. q ` O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): rX �`! (Note: If item O is less than 4 f -, a sludge removal and utilization plan may be required by N.C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to the sludge Volume Worksheet if desire to calculate sludge volume for rectanguiar shaped lagoon with uniform side slope. Completed by:.1 10. rrZ t.� ic ZLIL Date:. �✓ <%�ii Sludge Survey Data Sheet Lagoon Identification: Vay Completed By A- TONS-11 �t �, -+1- .� Date: /-141-0 �f Print Name Signa re (A) Grid Point No. (B) Distance from liquid surface to top of sludge M Distance from liquid surface to lagoon bottom (soil) (D) Thickness of sludge layer Ft. & inches Feet (tenths) Ft. & inches Feet (tenths) Ft. & inches Feet (tenths) 1 2 3 4. 4,tZA 4 4• d 5 L4.D r 6 --�, 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Average L4 t 1 1 f * All Grid Points and corresponding sludge laver thickness must be shown on a sketch attached to this Sludge Survey Data Sheet. Conversion Table From Inches to Tenths of feet Inches Tenths of feet Inches Tenths of feet 1 0.1 7 0.6 2 0.2 8 0.7 3 0.2 9 0.7 4 0.3 10 0.8 5 0.4 11 0.9 6 L0.5 12 1_o 7 ! r -. .- . . , ._ { I i I I . 1 ' � I` I .'1 II I 7' ," I : .. ... _ f I : S a .r .J 1 1 c . F _� ! . I , E...i I J .. f I I. _� - ..I._r._ 3 i. I i_ .j _ i ! f ' 1 .L. I,_ i _ I , . . . E. _J .• ' i i L i i i..., . 1 I _I � ! •i i ! E I , 1 i i i I j s ri% .1... , . .._.: . ; , I , ! - - J • i 1 -"r ! , , -i 'i' - - - 'i 'I '� - ';' i .I f' Li, I J.- J i ! I _ I I _J _.L. . . t._I-: ; :. I .i I. -1... } _ J _ _ ..F .J..J- ` .i - _ ..II _ + 1. J 1 r I J. i 1 .�• I. - -1 - '} _ 4 r I ..1_ 1 ! .i _L.,i- , , ' i ' 1 _ I . i. ..3 I 1. i l i I •Ii i ..' ! ! .I. .. - _ : r , , :- r 1.!._J. .. ........:...1_:.:.. I. A.1. 1._.. I_'_.;.•.I ,a °.. I I I E, f� I� 1 r ! I i .i. .1- I F .! I � i, 5 -- - I ', , r I I � .. 1. S-T...«� _._ . _:. J i..! _f .1 ...i � .t-._.:. _ _ _ .i . ..J l.u...' _ - i . {_ . _ _2. .. _, .. 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I_i.._ ° J _-I- .I,-J._i _} I I i..-_ I J .,-..J_.-�_._j_ 1 I I 1 i I---� J I-'.--.i _ I J Imo- i I I r I «�_ ' -_ -+ i -I 1 !..I _...__.J__�., � ; !.r_J..-y-. I-{,..� _J `J.-._'__..:.___s_�..-r ' J - I I , - -i _...i I 1 I- !-' -1 '1 - -�I- y--'-..._ _ I I--� ` E -s. - 11I Jam. l_ i I - - - _ - J-I--' _ _ - i- I !_ I i _ i jj ,. J I J_a.__ 1 I I i i ; -; I , . , 7 1 I i 1 , '; --,-; -1-- - -; -`�' r'�-'!-� ,-•-� -'i--=--i--1- 1 i • _J• --- i 1 -t - I -- .. - - - -�- - - 1- - - _J__ _ -J _-r-_ !._1 .I -1 _, ... w I . -. r r . 2._}.._L---»-�_ I ' I 1 ._. _: I _ I I { 3 1 - I -�-! I 1.H ' `i .. ' �._ 'I ..:,. ._i' "1- '� I ! i - I l s , - !.. ..I. j. - _ ��.3- .- - ! ^....._ I j-1.-7 I I� ! -...__.._t_ 1.y_..,... ,--.--�1"�' I� "-. _, �. _ ...'... l `yf ;._.1.---I--- 'J-' �- I i - - J -- { -- - - �., !- - - I r , ! -�-... _.....a....._ 1... ..1.. i ��- -- - s., J. _ �.. I I. L. -1 ` _.I_ ' J.! i 1 a- E I ' i. 1.:--I--; ----1 --! ---.f_ :� _. .`_.j ..:..' 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"----I : I- _,�'-T--i - i. __ I f...i» ..�-y - - -i ---- -- -_�._.�.. _J_.J---". i1_:' -i' - -- - a I _, y _ .I. _ , ! _ iJ i i = "-•- - p , �_. i. 1 , ,-t ..•J_;"" I i .3_-»7.. i.. �.1._ll--«- ' _.1...._•i.1 ! �• __ ' i 1 _-•J`--- - - - I -I - : .! _ t , - _ - . ..-._..._--:- _-...... _..J _F.- _J... -..! .J _ I _ .� �r I i r •� II i '�' . .-I , r I i ! i ; •i' - i__`_ j. I - - - .i - "y..y..i_ .- - - --5_ ! : - d 1- - -�- . I - 7 i I i I �y/r ! f I -� t I i 1 ry S 1 ! _ .I_ E_ .i.. ; I .l i _. _ J J I _ _ _ _1-.i i _ _1 , _ ( .�. , . , _ .. _ ' -_ - ' _ _ _ ... : , _ -_ ., ,, i i. ..,....: I-. . i _;.. 1 - ' ` ` _ , 1 '• - t e - , , I 4- , .I 1 _ - ! , ' I i 1 1 1 . , I 1 I - - i. Lagoon Sludge Survey Forth A. Farm Permit or DWO Identification Number 97 B. Lagoon Identification ?i'(i Ci C. Person(s) taking Measurements D_ pate of Measurements /-14/ -< E. Methods/Devices used for Measuement of: a. Distance from the lagoon liquid surface to the lop of the sludge layer: b_ Distance from the lagoon liquid surface to the bottom (soil) of lagoon: rL�th--IYinccrrempn7- c. Thickness of the sludge layer if making/aa direct measurement with "core sampler" J F. Lagoon Surface Area (using dimensions at the inside top of bank): * (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points r b, If more than 1.33 acres, , 3 acres x 6 = with maximum of 24 _ (using stretch and dimensions, develop a uniform "grid- that has number of intemectidn points that match most closely with the estimated number. of sampling points needed. Plumber the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H_ Conduct sludge survey and record data on "Sludge Survey Data Sheer. I. At the time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): , % J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: .2. d (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid Level: Item) - Item I, assuming present liquid level is below Max. Liq_ Level: +✓s� L. Record from sludge survey data sheet the distance from the present liquid surface level to lagoon j `t the bottom (average for all the measuement points): M. Record from the sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): N_ Record from the sludge survey data sheet the average thickness of the sludge layer. 19 Q_ Calculate the thickness of the existing Liquid Treatment Zone (Item M - item tKy 3, 2 (Note: If item O is less than 4 ft., a sludge removal and utilization plan may be required by N.C. DWO. See your specific permit or contact DWO for more information.) P. Proceed to the sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. ���� nn f Completed by: jJ Cf/�%[ �[ (jr`+w ��j Date: / ��� I Sludge Survey Data Sheet Completed By:RO �-Rs)� Print Name Lagoon Identification �` Sig ature Pay C, Date: I -1Lr -6 L"J (A) Grid Point No. {8) Distance from liquid surface to top of sludge P Distance from liquid surface to lagoon bottom (soil) (D) Thickness of sludge layer Ft. & inches Feet (tenths) Ft. 8 inches Feet (tenths) Ft. 8 inches Feet (tenths) 1 ,O .7- ,2 2 .t 3 Lc if- 4 u 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Average 3 All Grid Points and corresponding sludge layer thickness must be shown on a sketch attached to this Sludge Survey -Data Sheet. Conversion Tahle From Inrhac to TPrithc of fpPf Inches Tenths of feet Incises Tenths of feet 1 0.1 7 o.6 2 0.2 8 0.7 3 0.2 9 0.7 4 0.3 10 0.8 5 0.4 11 0.9 6 0.5 12 1.0 s t{ �� i r t I I �I I C I , I I[ a : G � T i J J-I•I..t..4.I_7 �._i-' i-+—r�k- - r. 7. � I ! r � I i.I -1 '. ;.. f 1 i 7.�.SJ•�.-} } �.f.i.�_. {{ !.i. E �.a-i.J. i �..1.,�• I I ? j c 1 r � '., - I- ? I i i t I,T- + t,-� I i I I - -}•-�j i i ` L.; I; r J i •, -I .y. i .i_�; � •' S ( t.; ! I I e > t .i. _I I ' ' lt_� I .i. t t I }, .• � 1 i..i.. }-. I-i.' !_ � I i I I`•i -a i _' !- � i _I '�' ! I. i..- .. _ , r , , :. ,, ;. r r.f I, -I { ! '.. ; � I ,.i _ ! _.E...: , ,_ i,l I • I J f i I � � , I I • ' I E I ` , .I � I ;- a 1 ' � � I t.. I � � 5 I F _ 1, ; ..p ; .1 _ � I i � - ' , . s ;-! -.. i a-t• i i s L., I d ! I J ., � ! 1 c r,,, I i I I �. t_,d-.._. .i _ r � L , i _' r ` ' e � i r } ?- r .I_. ,_ � ..' . I f -'t - •1- i "t J E. � h I- y. , _s � 7_.L 'I � �� ti r �, i _s y. '.4. .. � J t- �� �I•�i3 -� -.J -.t I !. � ,. 1 � ! , _ �-. E y i 1 J .. �.� I d• ; I; J !� J r •i S F! 3 L,� 1 t.i { �,-�..•'.i.i t i I I ,. � I i • ii i i _I r, 1"4 ' t l ..I i. _. _ 1 -- f 7 i � i i s t . c I • e 1 t. .. ..I_ -I. I� �. t l a "r -S s �-, _ _.h_.• ._�._1 _ -� �� -! O } I. 11� i r �• J I r 1 r t i I t _ . i.. _ {• , ', { - i � - - �- �^ `�y - i y t � J f .� I - ! e .. , .s. ; L „i - - , ,. , ! , ., Z I � , I r , _ ! i •_ ] 1 ... )" • .F.. • J r . ' 1 N'K JN i ! (- , ; •' • J - • ; .I , 1, - I +. _, ._ I - r I , -. + I '. � �rxl , - I ' i - ' LI'll .I I 9. l_. � h.. 1 I. i' J �' I � I F i -' 1 f ! I I. i E• I t I J ,_ j _� ! �` ' i � T � _. Q S i I .r i ; I } :.. ! � ' I �' — -I � .- � Vi 1 I L : i •. � F ! � � V � I ' .1_ . _ j ._. t � , + r i t I 7 "i• F j � r ` 1 w-„{. , i - I , 7"1 11• I - ..l ! + I i ! 1 j � ; � ' I .�- I I' i , a ' , � ; . , I `-i �-' r l--{• I } •�� � .t � _ r i^j � ..� ?..?.J_ Y.!.' I I_.I-j.! I t,l � I.i I' t I .�.� t ; 4-7 E E e I i T 4 , - . -t..' } 3.. 5� !• -- - I 1 1 i r ! L }.- ('+ I .� �..... _I � I a I I L i i' a I 1 , 77 .�_n..., . -•t•- j' - i - � II � � ..,y . ! ..i ,_.i � 1 t -' 1 I - �_ � ' i I I ; t + t 1 _ , . ! •r • �/ i 1- I I '', t i i r{ �.~ t 3 ! 3 y at` .y {F I 5f:_I _�J � 1 i i 1 1 ..: t I� ! �. i I � � - I , I I 1 .1 h i , ' a �. ' i S 1 .. �. _1_ I {{ � } 3 � ' , .I � • - 1. ,.r h , a! I , ' � t I i ! -' •I =-i.J a ,{ t i l_ r! I i 1� I r .i , t ..; ! i i _ Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number O 1j - 1 9 `I B. Lagoon Identification , p y - LA 6yn J C. Person(s) taking Measurementsiy D. Date of Measurements )-1Zi -nc E. MethodsfDevices Used for Measuement of: a. Distance from the lagoon liquid surface to the top of the sludge layer. b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: 0rem 12 at C. Thickness of the sludge layer if matting a direct measurement with "core sampler' I l_ F. Lagoon Surface Area (using dimensions at the inside top of bank): , —I (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area_) G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points b. If more than 1.33 acres, ,1 acres x B = - , with maximum of 24 _ (using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid Intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet". I. At the time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: 21 U (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid Level: ItemJ - Item 1, assuming present liquid level is below Max. Liq. Level. L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measuement points): Q+ 9 M. Record from the sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): G • 2- N. Record from the sludge survey data sheet the average thickness of the sludge layer:,{,r, O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): (Note: If item 0 is less than 4 Ft., a sludge removal and utilization plan may be required by N.C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to the sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. 1[ort'�t ~/ y' CYCompleted by: sleL Date-.' . I Aft-, .4 Sludge Survey Data Sheet Completed By_ *7ml Print Name Signature Lagoon Identification Date: -0 (A) Grid Point No. (B) Distance from liquid surface to top of Mudge (C) Distance from liquid surface to lagoon bottom (soil) (D) Thickness of sludge layer Ft. & inches Feet (tenths) Ft. & inches Feet (tenths) Ft. & inches Feet (tenths) 1 4,C3lao .a 2 t4 10.Z c. 3 .1 11102.4 4 10,4. 5 6 7 l., O $ L 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Average * All Grid Points and corresponding sludge layer thickness must be shown on a sketch attached to this Sludge Survey Data Sheet. Conversion Table From Inches to Tenths of feet Inches Tenths of feet Inches Tenths of feet 1 0.1 7 0.6 2 0.2 8 0.7 3 0.2 9 0.7 4 0.3 10 0.8 5 0.4 11 0.9 fi 0.5 12 1.0 1, ' � LI I � � � ) I ! -# i I i ' i•1 � , y I[ HAM..f j `- f I 3. f 1 r I i r 1 I r, y r I II' f 1 t - , { �- i r Y i i I _� '4 , 1 r • r } . ' _ I .. r € , i I } _ i i -r j' 1 '� .� • - !-._ . o -� 'i t t' • L {_ I r 1- ?' r -_Y P.4 . I I r , V s ti .y ( r r _ i i Y' , 1 , i 1 7 ' '' I i 'I � . � Y � I, _ I _ I � _I t , i..# f i,y- f i r c r, 1 1 I •# � r I .,.,t r :i..j.{ a..; ! 4,1 � I 1 I a i11 iOIL, ,-T I I' I S l..1 j-i .I F- - r r [ r } �- I , r y j. -- "r 4144. -I. ,!- Y 1 1 P 1-1 ! I 1 � � �1 �.I.,t S = 1 � I � r ' AWN ' , ! • � E + I I ,. r 1 , 3; i r•• I I I J i- - r t! , f ."•i } IN; I -, , - v f i ` a I..{_s I f+ r 1. r } l, i- I i- , i' i i ; r# r .; ' 1• f 31 - I Y ' 1 , jQ F i- , -� r m '1 ' I -� .--r ,• , - t. ! I 1. _I- I .y :• 1 ( , r r 1M +p tit not I _ _G_ { [ r ' I 1 . # # - + t,..�. .y- _� 7r-, 1l' IA ,-.1-1t1.1 �"'. - s a-- j 1 _, '•. �, r. I .il ' .., , t F 1 .�.. •r -t r•-r .-'P� r.W..I.h I �1 ;I� _ 1 47 r ) .. _ -I• s M1'1- • - i I r I r r+ I 1 i. 1 i I tS [ -'- t I 1 5 will I^ r r L t. I r'" V ," t r I' + I �-� - _ I slim; y'` , I I i 1 - i 1 1 !- a k• lip. ' - [ I ( f !' t.a I j r !; 1 1 C,`s 1 r r I..Fri�..Y .�l ..r. • - i I ! a i yr'. i1 I i !i � ,t Y 1y ;I 1I"1! I';i , I r -i r 1, I `I I'�L!r.�r f~i f 'i �I i11 �r�`= f �I#`i �p � ,}1'`! , L, _ t r}I} rot1 I -{ 1 I ' _I} I1i, ! .- j't rS I 1 !ff1 I #1} , JE c' t f I i l '�.• 1 � ' r i I ( # e F I~I .1 I i ' I- r 1. _; i 1_1^r..= ;''s st.> i -E' •!'L-I I f•-r s. .3 .'I. i 7. i r..l r' ..W +_ L 1. r i j.�-.; � �. �. .r, I 1 1 E •� t. � r � .i L' F. .I.t i t t 1 i 4 I {...r i r i-, s {'i ..�. 1� t. � y .�. I t..y I � °.�. i.' r i_r 1 +� i ..i.! r i 1� F B I+;'� �. f i; 41111 ' , r � I f w 7 i I-` a I I i �• r- �� _�:#_. I r ;� i ., r I t ; 1-',' I� -I F 'I i i { i s ,- ,- ! f I i' + � - , r i •-# - � � ' � { , ..i I � I I I ! ; .r -�_i r ': i 1. , E r '. t - - I 4 _ ; - - r 1 I 1 4 '' s, -I ' r i , r L i r >• t • i. I -. {., G , I - _ , .. -I 1 S t 1 I _�! I I II fi - ' t_. } ! ' i I i I—.tl. .c !,.-1.+.<__.. f..l_r !;•,,I, ri['_f' i< ilr•1 I" r1-I' r"T:Y I Michael F. Easley, Governor William G. Ross Jr.. Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality December 1, 2006 CERTIFIED MAIL RETURN RECEIPT REQUESTED Prestage Farms Inc Farm P-24 PO Box 438 Clinton, NC 28329 Subject: Application for Renewal of Coverage for Expiring NPDES General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State Non -Discharge General Permits are available at http://h2.o.enr.state.nc.uslaps/afoa/downloads.htm or by writing or calling: NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 In order to assure your continued coverage under one of these two types of general permits, you must submit an application fortePerinit coverage to the Division. Enclosed you will find a 'Request for Certificate of Coverage Facility Currently Covered by an Expiring _NPDES General Permit' The application form must be completed and returned by January 2, 2007- Please note you must include two (2) copies of your most recent Waste Utilization Plan with the application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-3221. Sincerely, ```- -� 6 Ted L. Bush, Jr., Chief Aquifer Protection Section Enclosures cc (w/o enclosures): Bladen County Soil and Water Conservations District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - 090197 Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Internet: www.ncwat ualit .o Location: 2728 Capital Boulevard Raleigh. NC 27604 An Equal Opportunity/Affirmative Action Employer- 50°% Recycledll0°% Post Consumer Paper Telephone: Fax 1: Fax 2: Customer Service: PZ Carolina (919} � �"-tl ndll✓ (919) 715-0588 (919)715-6048 (877)623-6748 Producer: Name of Farm Location: Phone: Type of Operation: Number of Animal: Storage Structure: Method of Application: FAD - A P-5 Waste Utilizations Plan Prestage Farms, Inc. P-24 P. Q. Box 438 Clinton NC 28329 910-592-5771 Farrow -Wear: 2473 Anaerobic Lagoon Irrigation Amount of waste produced per year: Amount of plant available N (PAN) produced/year: County 9-larr RECEI'kC'7FTO Bladen DEC 2 8 RDS OMR-FAYEIiI:YILLE REGIOIALOmGc 4699 tonlyear 5688 Ibs.lyear The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in the implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils , when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crops production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which P-24 Page ._ could a=low additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop p.oeuction. This ,vaste utilization plan, if carried out, meets the requirements for compliance with " 5A 14CAC 2.H .9217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract No, Field No. Soil Type Crop Code Yield/Ac. Lbs. N unit Acres Lbs N Used Month to Apply Lbs. N Per Ac. 642 A Fo CB -Graze 4.5 50 5.93 1334 MAR-OCT 225 642 B Fo CB -Graze 4.5 50 5.83 1312 MAR-OCT 225 642 C AuA CB -Graze 4.1 50 5.11 1048 MAR-OCT 205 642 D Fo CB -Graze 4.5 50 5.88 1323 MAR-OCT 225 642 E AuA CB -Graze 4.1 50 4.51 925 MAR-OCT 205 642 F Fo CB -Graze 4.5 50 5.88 1323 MAR-OCT 225 642 G AuA CB -Graze 4.1 50 4.73 970 MAR-OCT 205 642 H Fo CB -Graze 4.5 50 1.50 338 MAR-OCT = 225 642 I AuA CB -Graze 4,1 50 5.03 1031 MAR-OCT 205 642 A-1 AUA&Fo SG -Graze 1 50 44.40 2220 OCT-MAR 50 Total 44.40 11824 lbs. Available Nitrogen 5688 lbs. Surplus or deficit -6136 lbs. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. P-24 Page 3 The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient me -'age: nant plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through grazing, hay and for silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity, especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 890 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years you will have approximately 4451 lbs. of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 15 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 36 acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity P-24 Page 4 of the s: )il at the time of irrigation r for should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract No. Field No. Soil Type Crop Code Applic. Rate inlhr Applic. Amount 642 A Fo CB -Graze 0.5 1.0 642 B Fo CB -Graze 0.5 1.0 642 C AuA CB -Graze 0.5 1.0 642 D Fo CB -Graze 0.5 1.0 642 E AuA, CB -Graze 0.5 1.0 642 F Fo CB -Graze 0.5 1.0 642 G AuA CB -Graze 0.5 1.0 642 H Fo CB -Graze 0.5 1.0 642 1 AuA CB -Graze 0.5 1.0 642 A-1 AuA&Fo SG -Graze 0.5 1.0 P-24 Page 5 This :s the maximum application amount allowed fur the soil assuming the amo.;rt of nitrogen allowed for the crop is not over applied. in many situations the application amount shown ca=:not be applied because of the nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage roust be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to appling the waste. NARRATIVE OF OPERATION P-24 Page o VVASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application_ Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply waste. If the producer does not own adequate land to properly dispose of waste , he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation. increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG standard 393 - Filter Strip). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) i. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff does not occur offsite or to the surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potentual for teaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients_ Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residenrial property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). P-24 Page 7 REQUIRED SPECIFICATIONS (continued) 12. Animal waste shall not be applied closer than 100 feet io weds. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by he landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17_ A protective cover of appropriate vegtation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidences of erosion, leakage or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illigal discharge, pollution and erosion. 19_ Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetation and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and the bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained_ Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 21 Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 8 WASTE UTILIZATION PLAN AGREED ENT Name of Farm: P-24 Owner/Manager Agreement Prestage Fwrns, Inc. i (we) understand and will follow and implement the specifications and the operation and maintenance proce- dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Prestage Farms, Inc. Signature: PasYA6, rAems,sac. 4(...,.— Cir�C»- - Name of Manager (If different from owner) Signature: Name of Person Preparing Plan: G. Glenn Clifton Affiliation: Prestage Farms, Inc. Address: P.O. Box 438 Clinton, INC 28329 Signature: :A= g;a-m Phone: 910-596-5749 Date: /Z a 2 o Date: Date: - AW k , VZ-d t."K tame M-1 Jmp �uIit 'S 32els3ld . . . . . . . . . . Rk (4 yi 01 k. _1r #Ajlki -01 rvAI' 4 bo , .2 Op fA owl Y1 0.-It i�g 01, V. IN, 71, it ftH P% -,P; !2 za m 14 A I, w LX %v Z,�. 47 16 ;,Ik 'Y', V" 1,n rt: . . . 46 �rR v M Aua h 'k, 49 IVs— tjA NVv; i" - �i rU I j Vi L UA 'IV NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES FAYETTEVILLE REGIONAL OFFICE DIVISION OF WATER QUALITY July 6, 1999 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Edward Hooks P. O. Box 445 . Chadbourn, NC 28431 Seebjec#: Request for Removal Pork Skins, Inc. Farm Facility No. 09-197 Bladen County Dear Mr. Hooks: Enclosed please find a request for removal form to be used if this facility is closed or has less than the threshold number of 250 swine on site. As I recall, last year during inspections for Bladen County, this facility was in the process of getting rid of the animals on site. If the animals have been removed, please complete this form and send it in to Raleigh to be removed from our inspection list. If the farm is still in operation you need to contact Mr. Steve Lewis at (919) 733-5083 ext. 539 in the Permitting Office in Raleigh, as this farm is scheduled to be permitted. The Permitting Office needs the permitting package for this facility. If you have any further questions concerning this matter please do not hesitate to contact me at (910) 486-I541. Sincerely, ohn C. Hasty, Jr. Environmental Specialist 225 GREEN STREET, SUITE 714, FAYETTEVILLE, NORTH CAROLINA 26801-5043 PHONE DIO-466-1541 FAX OIO-486-0707 AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/1 0% POST -CONSUMER PAPER i REQUEST FOR REMOVAL OF REGISTRATION The following farm does not meet the 2H .0200 registration requirements. Please. iriactivate this facility on the registration database. Facility Number. , Farm Name: Owner. Mailing Address: County. This Operation is: pasture only (no confinement) dry litter poultry operation out of business/no animals on site closed out per NRCS standards below the threshold teess than 250-swine, too -confined cat1t. 75-harses. i000-sheap or 30.000-poultry with a liquid animal waste management system) Comments: . 7 am aware that even though I may qualify to be removed from the animal operations registration database, the Director of the Division of Water Quality (DWQ) may still require me to obtain a Certified Animal Waste Management Plan (CAWMP) or an individual permit for this facility. This decision will be made based on this facility's actual or potential impacts on surface waters of the State of North Carolina. I am also aware that should I. in the future, decide to repopulate this facility at or below the originally registered number of animals. I am required to obtain a CANVMP and request reactivation of the facility from the DWQ prior to stocking animals. Any expansion to this facility would require me to apply for. and obtain a permit prior to expansion. Signature: Please return completed form to - Date: DENR-DWQ Water Quality Section Non -Discharge Compliance Unit P.O. Box 29535 Raleigh. NC 27626-0535 RR-2AB YJAMES B. HUNTJii'--- y �- C+OVERNOR �, WAYNE MCDcVr j!jt !V.� SECRETARY •�9 h't+P' KA NORTH CAROL.INA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES FAYETTEVILLE REGIONAL OFFICE DIVISION OF WATER QUALITY December 30, 1998 CERTIFIED MAIL RETURN RECEIPT RE U ST D Mr. Will Scott P. O. BOX 445 Chadbourn, NC 28431 Subject: Notice of Deficiency Pork Skins Farm, Inc. Facility No. 09-197 Bladen County Dear Mr. Scott: After numerous attempts to contact you by staff from the Fayetteville Regional Office of the Division of Water Quality, an inspection was performed on the Pork Skins Farm located in Bladen County. The inspector was able to complete the visual inspection of the farm and the application fields associated with the farm. In conversation with Mr. Justin Skinner, It was determined that no Certified Animal Waste Management Plan was kept on site. There were also no records of irrigation events on site. In regard to the deficiencies noted during the inspection, the following actions are requested. 1. Please provide this office with a copy of the Waste Management Plan for your facility. 2. Please provide this office with all irrigation records for 1997 and 1998. 225 GREEN STREET, SUITE 714, FAYETTEVILLE, NORTH CAROLINA 26301-5043 PHONE 91 o-486-1541 FAX 910-486-0707 AN EQUAL OPPORTUNITY /AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLEDl1 O% POST -CONSUMER PAPER Mr. Scott 12-30-98 Page 2 Please provide a written response to this office on or before January 15, 1229, as to the actions taken or proposed to be taken to resolve these deficiencies. Nothing in this letter should be taken as absolving this facility of the responsibility and liability of any violations that have resulted or may result from these deficiencies. If you have any questions regarding this matter, please do not hesitate to contact Mr. John Hasty, Environmental Specialist, at (910) 486-1541. Sincerely, 4 oh n C. Hasty, Jr. Environmental Specialist cc: Sonya Avant - Compliance Group Sam Warren - Bladen Co. MRCS Audrey Oxendine - DSWC Fayetteville Office Central Files - Raleigh Animal Facility and Permit Data Permit Number: AWS090197 Owner: Pork Skins Inc Farm Name: Pork Skins Inc Street: PO Box 445 City, State: Chadboum NC Zip: 28431 Telephone: 910-654-3057 Facility Contact: Will Scott State Reviewer: Sue Homewood 1 Marie Doklovic Type of Application: Existing I General 1 Original Date App Rcvd: 5/3/2000 End Stat App: 11/6/2000 Date Reviewed: 7/31/2000 CDate--Withdrawn:--8/8/2000:-=4 Date Returned: Date Denied: Date Issued: Region: Fayetteville County: Bladen Lat: 34.6458 Type of Operation: Swine Reg'Comm Reqs: 7/161199B Reg Comm Rcvd: Add Info Reqs: 7/31/2000 Add Info Rcvd: 7/31/2000 Ot Ag Com Reqs: Ot Ag Corn Rcvd: 7/31/2000 8/8/2000 Printed: 10/23/20 Long. 78.7958 Comments: 3/16/00 FAXED Appl. General Permit to Will Scott at 910 654-3057 reassigned 6/28/00 7/31/00 - Farm is closed as per phone with Will Scott. Will send a Request for Removal form to him today due 8/31/00 (KM D). � i vc: ) .. OCT 2 5 2000 P.�rI�T ► EVILLE PcG. OFFICE 03l16/2000 14:56 919-•715-6048 DWQ NON DISCHARGE 13R PAUE 03 <% State of North Carolina Department of Environment and Natural Resources RECEIVED Division of Water Quality WATER QUALITY SECTION Ikon -Discharge Permit Application Form (THIS FORM MAX A5 PHOTOCOP&D FOR LISE AS AN ORIGINAL) MAY 0 3 1UUD_ General Permit - Existing Animal Waste Operations Non-Dischwge Aelmiliing The following questions have.been completed utilizing information on file with the Division. Please review the Information for completeness and make any corrections that are appropriate. If a question has': not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. 1. GENERAL WFORAIATION: 1.1 Facility Name: gQjk�kins Lar _ - — 1.2 Print Land Diwa is mate: -PQrk SIdne Imc 1.3 N12ilittg addt4ss: EOBg1445 City, State: 4hAdb-m=NC Zip: 2843 Telephone Nwber (include area cock). 910-654-3057 1.4 County whor6 facility is located: Bladed, 1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please in: Jude a copy of a county road map, with the location of the farm identifird): 13 infles aouth gf Lumberton on LLva- 41 turn left onto SR i MI. um entrance on left sido of road ,l mile from intersection, 1.6 Print Farm )danam's uatzie (if different from Land 0%mer); Will ScqU 1.7 Lessoe's i intsgratorh narne (►f applicable; please circle which type is listed): L8 Date Facility originally Began Operation_ 01101/89 1.9 Date(s) of Facility Expension(s) (if applicable). 2. OPERATION INFORMATION: 11 Facility No.: i - --0 - (county number); —L. (facility number). 2.2 Operation Detcriptrion: Swine operation Farrow to Finish 1068- Certified Design Capacity 15 tiro abovo information correct? 2yes; Q no. If no, correct below using the design capacity of the facility The "No. of Animals" should be the maximum number for which the waste management structures were designed. Tlype of Swine No. of Arif'mal Tvne of PQjj No. of Aniirtais Iy of £.Ca[ ¢ No. of AnMals o wean to FeMer o Layer 0 Dairy , 0 Fader to Finish 0 Non -Layer 0 Beef 0 Farrow to Wenn (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Fp ish (#1 sow) Other Type o�Livestock on the farm: _ No. of Animals: E FORM: AWO-G-E . 5IM99 Page 1 of 4 09 - 197 OCT 2 5 2000 FAY c-r-ra/nJ E PEGS M-DICE 16/2000 14:56 919-715-6043 Dt%U NON DISCHARGE ER PAGE 04 2.3 Acreage clewed and available for application (excluding all required buffers and areas not coveted by the application system): - �; Required Acreage (as listed in the AWMP): —37 , 2.4 Number of 14goons! storage ponds (circle which is applicable): 2.5 Are subsurface drains present within 100' of any of the applicadon fields? YES or4�0(please circle one) 2-6 Are subsurface drains present in the vicinity or udder the la.goon(s)? YES "or NO (please circle one) 2.7 Does this facility meet all applicable siting requirements? (Swine Farm Siting .'act, MRCS Standards, ctc.) (Swine Only) or NO (please circle one) What was tho date that this facility's swine houses and lagoon were sited? What was they date that this facility" land application areas were sited? 3. REQUIRED ITEMS CHECKLIST Please indicate tit t you have included the following required items by signing your initials in the space provided next to eacb item. ' ,AtmJicants l'nitiai� 3.1 One completed and signed original and one copy of the application for General Permit - Aziimal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field location$ where animal waste is land applied; 33 Two copies v# the entire Certified Animal Waste Management Plan (CAMP). If the facility does not havq a C.AWMP, it must be coompleted prior to submittal of a general permit application for animal w4sw operations. I� �- The CA" rtstrst include the following components. Some of these components may nor havf been required at the time the facility ads cent#ted but Should be added to the CAMMP for permiUing purposes: t/3.3.1 Tie Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3.2 The tnethad by which waste is applied to the disposal fields (e.g. irrigation, wrzdon, etc.) V.3.3.3 A map of every field used for land application_ �3.3.4 The soil series present 0 every land application field. f 3.3.5 The crops grown on every land application field 3.3.5 TIm Realistic Yield Expeciation (RYE) for every crop shown in the WUP. ✓ 3.3.7 The PAN applied to every land application field. 3.3_8 The waste Vp1leation windows for every crop utilized in the WUP. 3.3.9 The required MRCS Standard specifications. 3.3.10 A'slte schematic. 3.3.11 *} i crg=iey Action Plan, 3.3.12 Dg ect.Conttol Checklist with chosen best management practices noted. 3.113 Odor Control Checldist with chosen best management practices noted. 3.3.14 Mortality Control Checklist wish the selected method noted. / 3.3.15 LAgoortlstorage pond capacity documentation (design, calculations, etc.). Please be sure to include any site evaluations, wetland determinations. or harard classifications tha may be applicable to your facility. / 3.3.16 Operation and Maintenance Flan. If your CAIVINe includes any components not shown on this list, please include the addititmal components with your submittal. FORM: AWO-G-E:3/29/99 Page 2 of 4 09.197 3(16/2000 14r56 913-715-6043 icility Number: 09 - 197 taility Name: Pork Skins Inc DWQ PpN DISCH RrE SR PAGE 05 RECEIVED WATER OUAlTY SECTION APPLICANT' �S �^C�ERIMCC}A-TION: MY 0 3 2RlJ I, I�JLJl� al.6tii (Land Owner's nNa���itn.i n j, attest that this application for _ c�i+ _ (Fazility name listed in question 1.1) has been reviewed by me and is ammrate and complete to the best of trey knowledge. I understand that if all required pasts of this application are nut cotnp)eted attd that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Signature Date S. MANAGER'S CERTIFICATION: (complete only if dit%rcnt from tho ]Gaud Owner) I, (Manager's name listed in question 1.6), attest that this application for (Facility name listed in question 1.1) has been reviewed by and and is scctarate and complete to the best of z riy knowledge. I understand that if all required parts of this appliketion are not competed artd that if all required supporting information and attachmtsnm are not included, this application package will be retuned as incomplete, Signature pate THB COMELMW APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS; NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT 161.7 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1617 TELEPHONE NUMBER: (91.9) 733-5083 FAX NUMBER: (91.9) 733.0719 FORM: AWO-G-E : 5/28/99 Page 3 of 4 09 -197 6 - a►:Z�L� AAA-VTt PI-XH CSR"_•17JCXTZ0:1 1•oi X=ISTING YY_=Dr,0TS :Ploaba xatUr=k th+ c=plated for= to tha DiviDiots of Xnvi_o=metal 2`a/n `' 4 ED the ade-rass on tho TOvertw Mide of thin form. AT RQUAMYSEC770N T10-ne of za--+ (plea Haling Aca_osr:_, a-m location: Lit please attach a copy at a county road map wiM location identified. Type of operation (swine, -layer, dairy, etc.): SWINE f �ititOr.J--7A-f-h+%5 Design capacity (number of animals) : p Average -size of operation (12 month population avg.): o Average a.creageoneeded for land application of Waste (ac=es)r wxwaaawra.�sxaa.��fr7,t wwwww�a:tferrww rxa,l�al��,Mrrr:w3rstrw wgy�t,erarwwwrrrwtwntaxa.rwr..�s z•echnieA2 Specialist Caztifiextian As a technical specialist designated by the North Carolina 'soil and Plater Cansx_vation Co=ission pursuant to 1SA YIC7lC 6F _0005, I certify that the existing animal waste ma_nager,ent systenn for the fa.---m nama-d abova has an anircal vast-%- rmulagaarent pl:lr. t}u: ':aetr the cPn=,=tio:= --nd �:-ntr.�r �r,�.�== a5 �•3 specifications of the Division , of ,Xnvironnented Hanag.�e.•nen.0 and the UspA-Soria, Cons*z-vation Service and/or the North Carolina Soil and Water Cons ervatior: Corrnission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001•-.11005. The following elements arid their cor±esponrling minimu.-n criteria have been vc:ified by me or other designated technical speC!nlists and are included in the plr_z as applicaalei ttinimum separations (buffers); adequate quantity "a amount of land for waste utilization (or use of third party); access or ownership of proper waste application equipments scheaule for timing of apiplication.sr application ratesr loading rates; and the control of the discharge of pollutants from ator.mvater runoff events leas severe than the 25--year, 24-hour xtorm. *SEE RPVERSE* Names• of •?wchnical Sp•cixliot (Please Print) Af-f liation (Agency):(IS12A-LIRCS N 1 Add- ess: 122 Aq. Service Ctr. Elizabethtown phone No. 910-862-6939 j D '7'Ai- 90 - pate saaaww �f.a,wr.wtaSrraK �f dar s.wwL.�a.�Ywyxa+xrw^r Yl a,a�x:�, �f�a�.arsw�sr ^.d s.vrrwws...r�lr ttna.twxr�a C.,f�,ez:/2S1.L1ag�S' ilsT='a�Zlt - i (we) underscana the operation and maintenance proceduxes established Sr. the approve-1 anim-al Waste manage rnt plan for the fa_•-m named above ana � i-U :in -?le -men:: these procedures. I (we) know that any P- pansion to the existing desag:+ capacity of the waste treatment and storage system or construr;tion of new Catcilities Will recmire X new certification to be subruitted to the Di -Vision of Environmental Fanagerncnt before the new animals a -re stockp.cl.- 1 (ua) also understand that there must be no discharge of animal waste from this system to vurface waters of the staee either directly through a mart--maac conveyance a= through, xunuff %ro:-j ZL storm event less severe than: the 25-year, 24-hour storm. The approved plan will -be filed at the -farm and at the of; ice of the local Soil and Water Conservation District. . r He=* of Lamd 0-Kne (Please PrinC) :414Z-A.. • �+ Signat.-.re:��.-If�- � ^.._ - - rU.ate-, Ns�a o. XR xAa::-, 3f difte*ent from owner (Please print) Signature: bate: �J A Q:.sZ= A Charge in land ownership requires notification or a new cert;fi catior: (if the approved plan is changed) within 60 days of a title transfer.- IJ-'-21 USE OrTLY: AC= CEXTIFICA.'aON FOR EXISTING FELDW .CS INSTRUCTIONS FOR CERTIFICATION OFF APPROVED ANIMAL WASTE MANAGEMENT.PLANS FOR EXISTING ANNUAL WASTE MANAGEMENT SYSTEMS SERVING FEEDLOTS REQUIREMENTS/PURPOSE In order to be deemed pennitted by the Division of Environmental Management (DEM), the owner of any existing animal waste management system constructed and operational before January 1, 1994 which is designed to serve greater than or equal to the animal populations listed below is required to submit a signed certification form to DEh1 before January 1, 1998. Pasture operations arc exempt from the requirement to be certified. 100 head of cattle 75 horses 250 swine 1,000sheep 30.000 birds with a liquid waste system The certification must be sighed by the owner of the feedlot (and )manager if different from the owner) and by an technical specialist designated by the Soil and Water Conservation Commission pursuant to 15A NCAC bF .0001-.0005. The technical specialist must verify that all applicable operation and maintenance standards and specifications can be met. Although the actual number of animals on the facility may vary from time to time, the design capacity of the waste handling syWrn should be used to determine if a farm is subject to the certification requirement. For -example, if the waste system for a feedlot is designed to handle 300 hogs but the average population will be 200 hogs, then the waste management systcm requires a certification. This certification is required by regulations governing animal waste management systems adopted by the Environmental Management Commission (EMC) on December 10, 1992 (Title.15A NCAC 21l-0217). CERTIFICATION FORM On the reverse side of this page is the certification form which must be submitted to DE&I before January 1. 1998. Assistance in completing the form can be obtained from one of the local agricultural agencies such as the Soil and Water Conservation District, (lie USDA -Natural Resources Conservation Service, or the N. C. Cooperative Extension Service. The Coinplcled form should be sent to: Department of Envirownent, Ileallli and Natural Resources Division of Envirouniental Alanagenent Water Quality Section, Planning Branch P O Box 29535 Raleigh, NC 27626-0535 CONDITIONS AND/Olt EXCEPTIONS TO CERTIFICATION All statements checked apply to this certification on reverse side: The collection, storafc, and treatment facility (lagoon) appears to have adequate volume of storage for (GO Q90.- 120) (150) days of waste collection and normal rainfall plus storage for a 25-year 24-hour stonn event without overtophe dike. This storage is -somewhat Iess than is designed for new operations (ISO days). The installed irrigation system has not been evaluated concerning nozzle size, spray pattern, spacing, pump size, pip- size, ctc: It is the responsibility of the producer to operate the system with the proper canponcnts and to supply the required ' maintenance to assure that no runoff occurs and that nutrients are applied uniformly at agronomic rates. The producer is encouraged to have an irrigation specialist, possibly the dealer where the system was purchased, prepare an operation and maintenance plan for the irrigation systcm to aid the producer in proper operation of die equipment in order to meet the non - discharge requirements. Because of limited acres for land application, rind because the original NRCS (SCS) waste utilization plan did not require additional acres for buffers and irrigation inefficiency, it may be ncccssary for the producer to operate half sprinkicrs, on solid set systems, along field edges and ditches. Also for traveling irrigation systems, a pull directly adjacent to [he ditch will) only 180 degree pumping radius may be needed to irrigate the entire field. Extreme caution should be exercised when applying waste close to ditches and wc(lands to avoid any discharge. Nozzle size (or pull speed for travelers) will need changing for part circle operation. 7; L 0 Cam-.-. "Urseq. Cervi; E Branch z: 28 FPO 129 41- r22 310 �Al 6L — -40.7� 2 Cam DC, V4- r3f 4 C16 M . asor Be" light Cam Ch • Ce If IL N id 128 ZZ— Fry 175 v 1102 Ar Millpond 1101 )RO 6 M1. 703 700 LAvENBORO) 701 E '47' 30- 5253 U1 -SE SCALE 1: 24000 P1 4WD MILES 5M B090 9D00 10 DOD s IDDU 2WO 30M FEET h 0 KILOMETERS 1 2 20M WASTE UTILIZATION PLAN PAG E 9 NAME OF FARM: PORK SKINS, INC. OWNER / MANAGER AGREEMENT I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment facilities will require a new certification to be submitted to the Division of Environmental Management (DEM) before the new - animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25 year, 24 hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. I (we) understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that _the waste will be applied on the land according to this plan at the appropriate times and at rates that no runoff occurs. NAME OF FACILITY OWNER: EDWARD HOOKS SIGNATURE: DATE: 7 f fS NAME OF MANAGER (if different from owner): SIGNATURE: please print DATE: NAME OF TECHNICAL SPECIALIST: Samuel G. Warren n r. AFFILIATION: USDA- NRCS ADDRESS (AGENCY): 122 Ag. Service Ctr. Elizabethtown NC 28337 SIGNATURE: �G,z,, r- �G' DATE :��✓� IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/OperatorName: Er9ward NaokS_ Address: P 0 Box 445 Chadburn, NC 284.31 Telephone: TABLE 1 - Field Specifications' County: Bladen Date: Nov. 4, 1995 Field Number= Approximate Maximum Useable Size or FloW jacros) Soil Typo Slope ( ) crop(s) Maximum Application Rate (inthr) Maximum Appllcatian per Irrigation Cycle (inches) Comments 1 4.63 IAUTV 1 0 IB H Coastal ! 1.9 1.48 1 23.14 IAUTr V 1 0 IW 11.2 1.4 I 26,86 V I a I ! 1.2 !.4 1 I I I I I i f I I I ( I I I I I I 'Table to be completed in its entirety by SWCD Field Office personnel and forwarded to the irrigation system designer. -'See attached map provided by the SWCD Field Office for field location(s). 'Total field acreage minus required buffer areas. `Refer to N. C. Irrigation Guide, Field Office Technical Guide, Section 11 G. Annual application must not exceed the agronomic rates for the soil and crop used. Irrigation Parameters October 1995 .. page-1 ` USDA-NRCS North Carolina ,. TABLE 2 - Traveling Irrigation Gun Settings Make, Model and Type of Equipment: 90 ATE 918' IrriFrance 3 ID Hose „ r .� 6- zl Flold Not and Hydrant No, Travel Spend (ftlmin) Application TRAVEL LANE Rate Effective Effective (inlhr) Width (ft) Length (ft) Waned Diameter (feet) Nozzle Diameter (Inchos) EQUIPMENT SETTINGS (j��V •D�'~\`��C�' Oporaling Operating (pL ��r pi o Pressure Pressure As;. �:. @ Gun (psi) Reel (psi) Pattern I Comments i 'Z' 5.I 3! ao ! o,$� 70 Ills 1 ' Z. 1 60 1320 1 1.08 1 70 1 118 TT -L 1240 1 2oo 1320 11• n 8 1 76 1118 TT 1 1 I ,3z I 1 1.41 37- I 240 1 1 840 I 1320 1 08 1 1.08 1 70 1118 frT I I 1 3L1240 1840 €320 11.08 170 1118 TT 141-34 ? 13Z 1 132Q 1 1.08 j 70 1118 CPT 1 I 3Z 1 �, j 1.08 1 70 1118 TT j 4A ! t.341 — 7-1240 1 975 1320 I1.08 170 1118 'rrT If 5A 1 (.34 1 .A- 3Z 1 240 1 975 1 320 1 I 1118 �rT 6A J1. 34 I .3Z 1 240 1 975 ; 320 j 1 1 7A 1 34 I -4' .IM 240 1 975 ; 320 I 1 .08 1 70 I11$ TT ! N�IZ7 �10w (ZG-y{ (t�iAN1J- ID a •H--c-r YN ( —4) _ t NJ'LZ1L�to Lv 2ri�C.. C�'M) i _ r a. S on c .�a I -F+ li 1 ,v Y1�2�C -Row a = 1�.. S per, ^ti u W--,^ r t A O 96, -7 Xr 32! hr - 3.14 &6�� Irrigation Parameters October 1995 } t9.z(. )( thirds), 2-4o x 40 page-2 J � ' �t n�Cfri 4rC S S�� IZLD f'I-16 )C i97 1 North Carolina J Irrigation Parameters October 199S TABLE 4 - Irrigation System Specifications Traveling Irrigation Gun I Solid Set Irrigation Flow Rate of Sprinkler (gpm) 1 197 Operating Pressure at Pump (psi) Design Precipitation Rate (inlhr) Hose Length (feet) I XXXXXXXX Type of Speed Compensation I J XXXXXXXX Pump Type (PTO, Engine, Electric) PTO Pump Power Requirement (hp) i TABLE 5 - Thrust Block Specifications' Designer may provide thrust block details on seDarate sheet. I THRUST BLOCK LOCATION AREA (sq. tLj 90' Bend 21 Dead End Q g Tee 31 } 'Sec USDA-NRCS Ficid Office Technical Guide, Section IV, Practice Code 430-DD. page-4 USDA-NRCS i North Carolina IRRIGATION SYSTEM DESIGNER Name: W, -i j�4.am 8 an 1 1- Company: MAi nnr Ti 1 P fi Trri cTat.1 nn . Tnr'. Address: P p Box 489, Wallace, NC 28466 Phone: (-910 )-, - 2 6 5 - 5581 REQUIRED DOCUMENTATION The following details of design and materials must accompany all irrigation designs: 1. A scale drawing of the proposed irrigation system which includes hydrant locations, travel lanes, pipeline routes, thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head anti horsepower requirements. 3.. Computations used to determine all mainline and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system. 6. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. Manufacturer's specifications for the irrigation pipe and/or USDA-NRCS standard for Irrigation Water Conveyance, N.C. Field Office Technical Guide, Section IV, Practice Code 430-DD. NOTE: A buffer strip 50 feet wide or wider must be maintained between the limits of the irrigation system and all perennial streams and surface waters per DEHNR-DEM Code Section 15A NCAC 2B .0200 - Waste Not Discharged to Surface Waters. Irrigation Parameters October 1995 Page-5 USDA-NRCS North Carolina 1 Narrative of Irrigation System Operation Describe the operation of the system in the space provided below or on a similar sheet most convenient to the designer/supplier. _ Include procedures such as start-up, shut -down, winterization and regular maintenance of all equipment. This system is designed using a IrriFrance Reel; 3" ID Hose, 918' long. The Reel will have a 30 min time delay in starting and stopping. The pump is a Wright Rain PTO pump capable of 500 ft of head @ 225 PSI. The system should be started up slowly to allow all air to get out of the system and reel. One should check reel daily to make sure that all safety features are working. When storing machinery for winter, drain water from reel & pump. Store under shelter when possible. All pipe is Class 200 PVC asketed pipe. Fittings are Class 200 and conc rete for thrust blocking is 3,000 PSI. Irrigation Parameters October 1995 page-6 USDA-NRCS North Carolina ANIMAL WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm:PORK SKINS Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: EDWARD HOOKS (Please print) Signature: Date: Name of Manager(If different from owner): Signature: Date: b�r Name of Person Preparing Plan: (Please print)R. Dean Morris Affiliation:USDA- NRCS Phone No. 910-862-6936 F. Address (Agency): 122 Ag. Service Ctr. Elizabethtown NC 28337 Signature: Date: Q Page: 11 -jrw ----- — -T-7 r', -tN 7i 22 T1 I X'sl 't� I; fIt olil i4ri� V) If W r :7 -.1 : � *, l vW. L1! J2 - l Ii; 7 "4 o-r jg; m w111;�!� ., I 1,- : '11N T - �.�- 17q- r. If:4. IJte7 "' F"iXr: i j VA a I v z OA Lq A �'1 j N♦ A 5 4VXg C7 �A I've Z.P , I :z r pr A zv, 3 ' : )"l-lj 1,7 A44- i)FW. ; rrr fu m rR� mot,d .> Ir Vrj 7' 1 j 14 1. N -S, 1, Pres kA 1. tage Famis, Inc. T t _F,vs� AP-24 14 Bladen County I 66A Nrq p State of North Carolina Department of Environm and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretai Kerr T. Stevens, Director Prestage Farms Farm P-24 PO Box 438 Clinton, NC 28329 Dear Mr. Prestage: DES -M MAY 2 2091 �. DWQ April 27, 2001 A&41 02 NCDENR) NORTH C4ROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Certificate of Coverage No. AWS090197 Farm P-24 Swine Waste Collection, Treatment, Storage and Application System Bladen County In accordance with your permit application received on March 21, 2001, we are forwarding this Certificate of Coverage (COC) issued to Prestage Farms, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from Farm P-24 (formerly owned by Pork Skins Inc.), located in Bladen County, with an animal capacity of no greater than 2,473 Feeder to Finish animals and the application to land as specified in your most current Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal_ This request shall be made within 30 days of notification by the Division. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycic&lo% post -consumer paper IL Certificate of Coverage AWS090197 P-24 Page 2 This COC is not automatically transferable A naiiie�/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. 1f you need additional information concerning this COC or the General Permit, please contact Marie Doklovic at (919) 733-5083 ext. 371. cc: (Certificate of Coverage only for all ec's except Regional Office) Bladen County Health Department Fayetteville Regional Office, Water Quality Section BIaden County Soil and Water Conservation District Central Files NDPU Files r Animal FaciliiV and Permit Data Permit Number: AWS090197 Owner: Prestage Farms Farm Name: Farm P-24 Street: PO Box 438 City, State: Clinton, NO Zip: 28329 Telephone: 910-592-5771 Facility Contact: John Prestage State Reviewer: Marie Doklovic Type of Application: Existing / General / Original Date App Rcvd: 3/2112001 End Stat App: 7/22/2001 Date Reviewed: 4/20/2001 Date Withdrawn: Date Returned: Date Denied: Date IssuedlI Region: Fayetteville County: Bladen Lat: 34.6458 Type of Operation: Swine Reg Comm Reqs: Reg Comm Rcvd: Add Info Reqs: 4/20/2001 Add info Rcvd: 4/23/2001 Ot Ag Com Reqs: Ot Ag Com Rcvd: Printed: 4/23/200 Long. 78.7958 Comments: New application with change of ownership and op type. New farm is P-24 owned by Prestage. Previous farm (Pork Skins Inc) submitted request for removal form and app was withdrawn. No confirmation of removal was received from region. NO I n��-fto qpaAs i rV.6D-e +-4�-((VL Is C-lDSi 1 n 19'�Ci . -� NEW EXPANDED EXISTING Reviewer: Marie Doklovic Animal General Permit Review Sheet Facili Number: 9 - 197 1 Farm Name: P-24 I Date: 4/20/01 General Information: ® Start Date: 1/1/89 ® Farm Address ® Integrator? Name: Prestage �i,Y AG ® Owner Name and Signature AWMPC Certification Date: i 9 6 old-a(m 412 ()l Auk-) Operational Information: ® Animal Type and Capacities: ® Vicinity Map of Farm Location ® Field Maps ❑ Manager Name and Signature (or N/A ®) ® Date Lagoons/Houses Sited: 1/1/89 (or N/A ❑) ® Available Land: 44.4 acres ® Yearly PAN/PAN Balance OK? ® Does land application map acreage match the WUP acreage? ® Are yields comparable to R.Y.E tables or based on historical yield data? (or Existing[]) Y4�d ® Signed WUP Date: 3/14/01 ® Irrigation Parameters (Req.for plans after9 ael!i)? (or N/A ❑) d ❑ Lease agreements present? (or N/A ®) WUP Review: ® Waste Retention Structure(s): A kajoo C, ❑ Site Evaluation Date: (Req. after2A/96 if newly sited) (or N/A ®) ® Design Volume vs. Actual Volume OK? (Attach calculation spreadsheet) ❑ Adequate Sludge Storage Design (Req. after tortres for new or wdstiny operatiorts who add or modify system) (or N/A ®) ❑ Irrigation Design Present (Req. after 911M(5)? (or N/A ®) ® O&M Plan (or N/A ❑) Note: Check conditional approvals on cert forms for new application land without an irrigation system ❑ Wetland Determination? (Req. after 2VI1%if Checked on silo evaluation farm) (or NIA ®) Wetable Acreage Determination? Flagged ❑ Exempt ❑ NIA ❑? ott` `vl,, fn r SB 1217: EAP MMP OMP/IMP NRCS HB 515' a uaeln s or N/ uuU 1 1 Other: l� Public Response: N/A (Existing) ® On File ❑ None Received ❑ Qcr2QcK- Regional Response: ® (check if RO has no negative comments) Compliance/Certification Problems: Minor ®(noinew.perrrit) Major ❑ (req.indnr.permi+) None ❑ (Attach last two Site Inspections and a CorrespJEnt Summary) Comments: Formerly Pork Skins, Inc. Inspection database shows farm was closed since 1999. New application and change of ownership form submitted by Prestage Farms. No 6oNaY Q Rm4-- was isSu id Inc. Pork Skins facility no. 09-197 Subject: Pork Skins facility no. 09-197 Date: Thu, 26 Apr 2001 09:56:27 -0400 From: John Hasty <John. Hasty@ ncmail. net> To: Marie Doklovic <Marie.Doklovic@ncmail.net> Marie, Grady forwarded this to me to deal with. As for the wettable acres for this farm, no determination was ever done or requested. The farm closed down prior to any WA determination visit. it was closed in 1999 when inspection was done.lf you need any other information please let me know. John Hasty 1 of 1 4/26/01 10:28 AM I SwineCalc Swine Permits Calculation Sheet Farm #: 9_19.7_Pork Skins Inc.:' Animal Numbers- No ALW (lbs) aste(gal/d Waste(gal/y waste(tons/yr) Wean to Feeder: 0 0 0 0 0 Feeder to Finish: 0 0 0 0 0 Farrow to Wean: 0 0 0 0 0 Farrow to Feeder: 0 0 0 0 0 Farrow to Finish: 1068 1513356 30972 11304780 2029 Boor / Stud: 0 0 0 0 0 Gilts: 0 01 0 0 0 Totals: 1068 (1513356 ) 30972 11304780 2029 Lagoon Calculations Required Trt. 1513356 cu ff Sludge Storage 378339 cu ff Temp Storage 745316 cu ff (180-day storage) Total Capacity 2637011 cuff with sludge storage Total Capacity 2258672 cu ff without sludge storage Land Requirements Irrigated roadca corporate Injected Yearly PAN 27768 25632 43788 49128 liquid 0 4592 5447 5981 sludge- 22214 2-Stage iedm Total PAN: 27768 30224 49235 55109 Al (WAc : Land Needed (Ac) 50 100 150 200 Irrigated 555 278 185 139 Broadca 604 302 201 151 Incorpor 985 492 328 246 Injected 11021 551 3671 276 250 300 350 400 Irrigated 111 93 791 69 Broadca 121 101 861 76 Incorp. 197 164 1411 123 Injected 1 2201 184J 1571 138 Page 1 a SwineCalc Swine Permits Calculation Sheet Farm #: 9-197 P-24�1 ew Owner)_ Animal Numbers No ALW (lbs) oste(gal/d Waste(gal/ waste(tonslyr) Wean to Feeder: 0 0 0 0 0 Feeder to Finish: 2473 333855 6677 2437142 4699 Farrow to Wean: 0 0 0 0 0 Farrow to Feeder: 0 0 0 0 0 Farrow to Finish: 0 0 0 0 Boar / Stud: 0 01 0 0 0 Gifts: 0 01 0 0 0 Totals: 2473 033855 J 66771 2437142 4699 Lagoon Calculations Required Trt. 333855 cu ft Sludge Storage 83464 cu ff Temp Storage 160679 cu ft (180-day storage) Total Capacity 577998 cu ft with sludge storage Total Capacity 494534 cu ft without sludge storage Land Requirements Irrigated roadca co orate Injected Yearly PAN 5688 5193 91501 9892 liquid 0 915 11131 1187 sludge 4550 2-Stage redux Total PAN: 1 5688 6108 10263 11079 N &lAcj: Land Needed (I ec so Too 150 200 Irrigated 114 57 38 28 Broadca 122 61 41 31 Incorpor 205 103 68 51 Injected 222 111 74 55 250 300 1 350 400 Irrigated 23 19 16 14 Broadca 24 20 17 15 Incorp. 41 34 29 26 Injected 1 441 37 32 28 Page 1 SwineCalc Swine Permits Calculation Sheet Farm # : 9-197 P-24 (New Owner) Animal Numbers Lagoon A'� No ALW (lbs) aste(gal/d Waste(gal/y waste(tonslyr) Wean to Feeder: 0 0 0 0 0 Feeder to Finish: 700 94500 1890 689850 1330 Farrow to Wean: 0 0 0 0 0 Farrow to Feeder: 0 0 0! 0 0 Farrow to Finish: 01 0 0 0 Boar/ Stud: 0 01 0 0 0 Gilts: 1 0 0 01 0 0 Totals:1 700 94500 1890 689850 1330 Lagoon Calculations Required Trt. 94500 cu ff Sludge Storage 23625 cu ff Temp Storage 45481 cu ff (180-day storage) Total Capacity 1 163606 cu ff with sludge storage Total Capacity (139981 cuff without sl ge storage _ 3 ` ? Land Requirements Irrigated 3roadcas co orate Injected Yearly PAN 1610 1470 2590 2800 liquid 0 259 315 336 sludge- 1288 2-Stage redux Total PAN: 1610 1729 29051 3136 N (lb/AO Land Needed (Ac) 50 100 150 200 Irrigated 32 16 11 8 Broadca 35 17 12 9 Incorpor 58 291 19 15 Injected 63 31'i 21 16 250 300 1 350 1 400 Irrigated 6 5 5 4 Broadca 7 6 5 4 Incorp, 12 10 8 7 Injected 1 131 10 9 8 Page 1 SwineCalc Swine Permits Calculation Sheet Farm #: 9-197 P-24 (New Owner) Animal Numbers r Lagoon,B_ No ALW (lbs) aste(gal/d Waste(gal/y waste(tons/yr) Wean to Feeder. 0 0 01 0 0 Feeder to Finish: 700 94500 1890 689850 1330 Farrow to Wean: 0 0 0 0 .0 Farrow to Feeder: 0 01 0 0 0 Farrow to Finish: 01 0 0 0 Boar / Stud: 0 01 0 01 0 Gilts: 0 0 0 01 0 Totals: 700 94500 1890 689850 1330 La000n Calculations Required Trt. 94500 cu ff Sludge Storage 23625 cu ff Temp Storage 45481 cuff (180-day storage) ' Total Capacity < :163606 cu ff with sludge stor000d Total Capacity 139981 cuff without sludge storage Land Requirements Irrigated 3roadcas ncorporate Injected Yearly PAN 1610 1470 25901 2800 liquid 0 259 3151 336 sludge 1288 1 2-Stage redux Total PAN: 1610 1729 2905 3136 J. N (Ib/Ac): Land Needed (Ac,� 50 100 150 200 Irrigated 32 16 11 8 Broadca 35 17 12 9 Incorpor 58 29 19 15 Injected 63 31 21 16 250 300 350 400 Irrigated 6 5 5 4 Broadca 7 6 5 4 Incorp. 12 10 8 7 Injected 13 10 9 8 Page 1 SwineCalc Swine Permits Calculation Sheet Farm #: 9-197 P-24 (New Owner) Animal Numbers Lagoon.0 No ALW (Ibs) aste(gal/d Waste(gal/y waste(tons/yr) Wean to Feeder: 0 0 0 0 0 Feeder to Finish: 180 24300 486 177390 342 Farrow to Wean: 0 0 0 0 0 Farrow to Feeder: 0 0 0 0 0 Farrow to Finish: 0 0 0 0 Boar/Stud: 0 0 0 0 0 Gifts: 1 0 01 0 0 0 Totals: 180 24300 4861 177390 342 Lagoon Calculations Required Trt. 24300 cu ff Sludge Storage 6075 cu ff ' Temp Storage 11695 cuff (180-day storage) Total Capacity C42070 cu ff with sludge storage Total Capacity 35995 cuff 1without sludge storage Land Requirements Irrigated roadca co orate Injected Yearly PAN 414 3781 666 720 liquid 0 67 81 86 sludgy 331 2-Stage redux Total PAN: 414 445 747 806 N [lb/Ac): Land Needed Mc) 50 100 150 200 Irrigated $ 4 3 2 Broadca 9 4 3 2 Incorpor 15 7 5 4 Injected 16 8 5 4 250 300 1 350 400 Irrigated 2 1 1 1 Broadca 2 1 1 1 Incorp. 3 2 2 2 Injected 1 31 3 21 2 Page 1 SwineCalc Swine Permits Calculation Sheet Farm #: 9-197 P-24 (New Owner) Animal Numbers Lagoon D No ALW (Ibs) aste(gal/d Waste(gol/ Waste(tons/yr) Wean to Feeder: 0 0 0 D 0 Feeder to Finish: 893 120555 2411 880052 1697 Farrow to Wean: 0 D 0 0 0 Farrow to Feeder: 0 D 0 0 0 Farrow to Finish: 01 0 0 0 Boar / Stud: 0 0 0 0 0 Gilts: 0 0 0 0 D Totals: 893 120555 2411 880052 1697 Lagoon Calculations Required Trt. 120555 cu ff Sludge Storage 30139 cu ff Temp Storage 58021 cuff (180-day storage) Total Capacity 1 208715 Cu ff with sludge storage Total Capacity 078576 cu ff without sludge storag r Land _Requirements Irrigated roadcas corporate Injected Yearly PAN 2054 1875 3304 3572 liquid 0 330 402 429 sludge 1643 2-Stage redux Total PAN: 20 54 2206 3706 4001 N (WAO. Land Needed (Ac) 50 100 150 I 200 Irrigated 41 21 14 10 Broadca 44 22 15 11 Incorporq 74 37 25 19 Injected 80 40 27 20 1 250 1 300 350 400 Irrigated 81 7 6 5 Broad a! 91 7 6 6 Incorp, 151 12 11 9 Injected 161 13 11 10 Page 1 ;County;, Fill Corres0gil-0-6 Letter Date _Type Farms N:�,.,9,,I1R"s6n,for Exei T1 I'T, "l;:.il�gi Fill I I �J,Fl �.J:j F, 1 1. 1 ho Ii . - ; V, ,fl wine ............. P-24 B. PI kil kl�!. I jl� . Iiiilj . �fl 11I.1;: I �o, V 4 I All I: Ifil I I . C A T'.:. ',I, I I'll Y§.!g,.:.lrIoW, P�1i I 1,]g .1 l If I. I ;n Ill. — E -ll IF �'l �7:lo 'Y;:i; 1: ji'li'[01 00 {ir all `III i 111"'111"IT, H 16tl Enforcetrient: 11"T1,I11r!liUll jyli�ilriFill . .,...' ."q.!,Case Number CentraJ,Pffice Upg,In Date Penaitr.Atsessqd�l.PdAltyAMqPli AmountiPaid, .CAt"O'l I dsed, Date Vq jo I� 11 110011iNi[IN 11nd "1, 1; lill!f '!I lA'l 0, , jI II, ."i , i.jk��ii.a I:ill, !,1 P.J., I I I I 1 11 'Fl., III ri�j 41" "lo J I� Flo I A SiteMmUt - -I. Utt j.VisMationIII Fff 10i YP V, Date.,- Date i�,, 11h J, A:,lol fj:,; 0. 4yfis It 9l I'M P, -T I .II l A dITI Il fill j;:, 1 6 02all IIN ndlWAter.,l i,,:Rooutlnl J14100':!�' Divisiohidf Sibiilf'in&Water��r, -A Lagol Evall F9 ... .... . ... . . .... 9/20/00 Pivision of Water Quality Compliance Inspection Division of Water Quality - Routine .. ... . .. . . ........ .. III -I Visitation, tJ Aol b " l 6 f I t Ty ate _ge q Ilia 4" p J "l 1 2120j99 R ''t- I. 'Uil F,ouinel 1:hi 12/20/99 (Division of Water Quality - :Routine .................. ....... ............ tl ..... . . .. ... .. . ... ... . . . .. ... ....... . . .. ..... . . . . . .. . . . . I� I; FIT ii I Ti , Ill. :ril, 11 1'.1 ♦1 0 iji, D f YWt it �,,O4/28/97 oJ 7-- Division of Water Quality Routine (Type of Visit OO Compliance Inspection O Operation Review O Lagoon Evaluation Reason for Visit O• Routine O Complaint O Follow up O Emergency Notification O Other ❑ Denied Access Facility Number 09 197 Date of Visit: 9-�- Time: 4:00 Not Operational O Below Threshold 0 Permitted A Certified © Conditionally Certified 0 Registered Date Last Operated or Above Threshold: ............ Farm Name:FQidt.5kciU5.Jja9.............................................................................. ................ County:Bladeri ............................................... FIM............ Owner Name: ................................................... Fork.Skit]alar......................................... Phone No: 91Q-bS4- Q T..W.Ikl...ft�Si: Z� 9S. d Divtlk ..... FacilityContact: ............................................................ .................. Title:................................................................ Phone No:................................................... Mailing Address: P0.19m.445................................... .................. Chi dbau t .NC...............-----.----. .. 28431.............. Onsite Representative: Certified Operator: Location of Farm: Integrator: Operator Certification Number:----....... 13 miles south of Lumberton on Hwy. 41 turn left onto SR 1191, farm entrance on left side of road approx..1 mile from ntersection. ® Swine ❑ Poultry ❑ Cattle ❑ Horse Latitude ®• ®' 45 " Longitude 7$ • 47 ' 45 Desrgn` =Current Design Current = Desk _ = Curreut LLSwine' _ Cauacity Pnoulation _• Poultry __ Cnnacity_ Pooulatynn__ Cattle .- Capacity .`PoiiilatZon_ e ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean 818 ❑ Farrow to Feeder ® Farrow to Finish 250 ❑ Gilts ❑ Boars Non -Lay Other _�❑ Non -Dairy -- Total Design -Capacity.,.. 1,068 r= Total SSLW - 70$,444 Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: []Lagoon ❑ Spray Field []Other a. If discharge is observed. was the conveyance man-made'? b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) c. If discharge is observed, what is the estimated flow in gal/min? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) 2. Is there evidence of past discharge from any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? Waste Collection & Treatment 4. is storage capacity (freeboard plus storm storage) less than adequate? ❑ Spillway Structure 1 Structure 2 Structure 3 Structure 4 Structure 5 Identifier: ...................... Freeboard (inches): 5100 ❑ Yes [--]No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No Structure G Continued on back Facility Number: 09-197 Date of Inspection 9-20-2000 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, ❑ Yes ❑ No seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed through a waste management or closure plan? ❑ Yes []No (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenancelimprovement? ❑ Yes ❑ No 8. Does any part of the waste management system other than waste structures require maintenancelimprovement? ❑ Yes ❑ No 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? ❑ Yes ❑ No Waste Application 10. Are there any buffers that need maintenance/improvement? ❑ Yes ❑ No 11. Is there evidence of over application? ❑ Excessive Ponding ❑ PAN; ❑ Hydraulic Overload ❑ Yes ❑ No 12. Crop type 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes ❑ No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes ❑ No b) Does the facility need a wettable acre determination? ❑ Yes ❑ No c) This facility is pended for a wettable acre determination? ❑ Yes ❑ No 15. Does the receiving crop need improvement? 16. Is there a lack of adequate waste application equipment? Required Records & Documents 17. Fail to have Certificate of Coverage & General Permit readily available? 18. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (icl WUP, checklists, design, maps, etc.) 19. Does record keeping need improvement? (iel irrigation, freeboard, waste analysis & soil sample reports) 20. Is facility not in compliance with any applicable setback criteria in effect at the time of design? 21. Did the facility fail to have a actively certified operator in charge? 22. Fail to notify regional DWQ of emergency situations as required by General Permit? (iel discharge, freeboard problems, over application) 23. Did Reviewer/Inspector fail to discuss review/inspection with on -site representative? 24. Does facility require a follow-up visit by same agency? 25. Were any additional problems noted which cause noncompliance of the Certified AWMP? 10 tions:oi- def cieAdes were noted d' " ' ' ibis:visit; • Xoo wi�i-teetive iio fuirthgr - correspo denke: about this visit: ... ................. . farm is not in operation. ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes []No AL Reviewer/Inspector Name 'Johm Hasty"` v Reviewer/Inspector Signature: Date: 5100 Facility Number: 09-197 Date of Inspection f 9-20-2000 Odor Issues 26. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or below ❑ Yes ❑ No liquid level of lagoon or storage pond with no agitation? 27. Are there any dead animals not disposed of properly within 24 hours? ❑ Yes ❑ No 28. Is there any evidence of wind drift during land application? (i.e. residue on neighboring vegetation, asphalt, ❑ Yes ❑ No roads, building structure, and/or public property) 29. Is the land application spray system intake not located near the liquid surface of the lagoon? ❑ Yes ❑ No 30. Were any major maintenance problems with the ventilation fan(s) noted? (i.e. broken fan belts, missing or or broken fan blade(s), inoperable shutters, etc.) ❑ Yes ❑ No 31. Do the animals feed storage bins fail to have appropriate cover? ❑ Yes ❑ No 32. Do the flush tanks lack a submerged fill pipe or a permanent/temporary cover? ❑ Yes ❑ No 5100 Type of Visit O Compliance Inspection O Operation Review Q Lagoon Evaluation Reason for Visit O Routine O Complaint O Follow up O Emergency Notification O Other ❑ Denied Access Facility Number {19 197 Date of Visit: 2-142ti00 Time: Not Operational 0 Below- Threshold 0 Permitted E Certified 0 Conditionally Certified 0 Registered Date Last Operated or Above Threshold: T-17 .9 9...... Farm Name: FQWSkim.lac........................................ ...................... County: Olgtoga..............-----------.. .. FRO ............. Owner Name: Fork.skinalmr......................................... Phone No: Facility Contact: �'.U.&QtL.Ed.HQsiU................................. Title: CQ-.0w. m ejr5....................................... Phone No: Mailing Address: P.O.91K..45............................................................ . CbIldhounINIC................ .................................... 7MU .............. OnsiteRepresentative: ........................................................................................................... Integrator:...................................................................................... Certified Operator: .................. . . . ............................ ...... Operator Certification Number: Location of Farm: 13 miles south of Lumberton on Hwy. 41 turn left onto SR 1191, farm entrance on left side of road approx..1 mile from L ®Swine []Poultry ❑ Cattle ❑ Horse Latitude ®• ®� 45 �� Longitude 78 • 47 4564 _ Design Current - . •Design . - Current_: _ DestgnCuent - - v; Swine 'Ga ail -Po ulation Poult - _,_ ry. _ -Ca aci _ Gaftle v �.... FPo ulation . _ Ca'aci _-Po elation =_ ❑ Layer is ❑Dairy ;-_ ❑ Non -Layer [] Nan -Dairy ❑ Other _ - Total Design Capac>lty" 1,068 1= Total SSLW' 708,444 Number fLagoons 5 ❑ Subsurface Drains Present ❑ Lagoon Area ❑ Spray Field Area Ponds / Sohd T - quid Waste Man- Holdurg ps- ❑ No Li Management System — - ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean 818 0 ❑ Farrow to Feeder ® Farrow to Finish 250 0 ❑ Gilts ❑ Boars Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? ❑ Yes ® No Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made? ❑ Yes ® No b- If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) ❑ Yes ® No c. If discharge is observed, what is the estimated flow in gal/min? n/a d. Does discharge bypass a lagoon system? (If yes, notify DWQ) ❑ Yes ❑ No 2. Is there evidence of past discharge from any part of the operation? ❑ Yes ® No 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? ❑ Yes ❑ No Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Spillway ❑ Yes 0 No Structure 1 Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Identifier:..................................................................................................................................................................................... Freeboard (inches): 5100 Continued on back Facility Number: 09-197 Date of inspection 2-14-21H10 5. Are there any immediate threats to the integrity of any of the structures observed? (iel trees, severe erosion, [] Yes ❑ No seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed through a waste management or closure plan? ❑ Yes ❑ No (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? ❑ Yes ❑ No 8. Does any part of the waste management system other than waste structures require maintenance/improvement? ❑ Yes ❑ No 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? ❑ Yes ❑ No Taste Application 10. Are there any buffers that need maintenance/improvement? ❑ Yes ❑ No I I - Is there evidence of over application? ❑ Excessive Ponding ❑ PAN ❑ Hydraulic Overload ❑ Yes ❑ No 12. Crop type 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes ❑ No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes ❑ No b) Does the facility need a wettable acre determination? ❑ Yes ❑ No c) This facility is pended for a wettable acre determination? ❑ Yes ❑ No 15. Does the receiving crop need improvement? 16. Is there a lack of adequate waste application equipment? Required Records & Documents 17. Fail to have Certificate of Coverage & General Permit readily available? 18. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (iet WUP, checklists, design, maps, etc.) 19. Does record keeping need improvement? (iet irrigation, freeboard, waste analysis & soil sample reports) 20, Is facility not in compliance with any applicable setback criteria in effect at the time of design? 21. Did the facility fail to have a actively certified operator in charge? 22. Fail to notify regional DWQ of emergency situations as required by General Permit? (iel discharge, freeboard problems, over application) 23. Did Reviewer/inspector fail to discuss review/inspection with on -site representative? 24. Does facility require a follow-up visit by same agency? 25. Were any additional problems noted which cause noncompliance of the Certified AWMP? U. Rio yiolbitiggs:ot- dgficiend.. wire.Died 000ng �bis:visit' - Y:ojx Will -teegiye irio filrthO • ::•correspon'dei�ce:a*barittithis visit:•.:..:-:-:-.:•:•:•:•:•:: '-,-,. .-:.::::::.....:: : ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No Reviewer/Inspector Name :Scott=Fatrcloth f t '"`# Trent Allen Reviewer/Inspector Signature: Date: 5100 Facility Number: 09-197 Date of Inspection 2-14-2000 Odor Issues 26. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or below []Yes ❑ No liquid level of lagoon or storage pond with no agitation? 27. Are there any dead animals not disposed of properly within 24 hours? ❑ Yes ❑ No 28. Is there any evidence of wind drift during land application? (i.e. residue on neighboring vegetation, asphalt, ❑ Yes ❑ No roads, building structure, and/or public property) 29. Is the land application spray system intake not located near the liquid surface of the lagoon? ❑ Yes ❑ No 30. Were any major maintenance problems with the ventilation fan(s) noted? (i.e. broken fan belts, missing or or broken fan blade(s), inoperable shutters, etc.) ❑ Yes ❑ No 31. Do the animals feed storage bins fail to have appropriate cover? ❑ Yes ❑ No 32. Do the flush tanks lack a submerged fill pipe or a permanent/temporary cover? ❑ Yes ❑ No 5100 Facility Number 9 197 Date of Inspection T20-1999 Time of Inspection 0 24 hr. (hh:mm) © Permitted ® Certified © Conditionally Certified [3 Registered IN Not Operational I Date Last Operated: Farm Name: P.Qr1S Skim.Ott ............................ County: E s�egt................ iQ............. ----------------------------------------------------------- Owner Name: _.. dot•1t.Szkins�.�tlt� ............................... Phone No:............................. .............................. FacilityContact: ..................... Title:................................................................ Phone No:................................................... Malting Address: ?. .x . 5......................................................... ......... Cbadbi]ujrat..N.C.............................. .... ?.fit. 3.�.............. .................. Onsite Representative: ................................................ Integrator:......... Certified Operator: ................................................... ............................................................. Operator Certification Number:.......................................... Location of Farm: Latitude® • u 45 Longitude 78 ' 47 j 45 - _ - - - D-Current = -� --- x Design Cixrrent` _ =Des - Cui rent -- _ - - Swine Ca ace _ Po ulation Pout - = _ - 3'� - - - -Ca achy _ - . Po ulation e - aci Po ulatlon - - - ❑ Layer ❑ Dairy 'i ❑ Non -Layer ' ❑ Non -Dairy ❑ Other_ Total Design Capacity 1,06$ - - = - - =Total `SLVV ` 708,444 _ _ s Nuniiber of^= Dons 4 - ❑ Subsurface Drains Present ❑ lagoon Area ❑ Spray Field Area Holdmg�Ponds /=Sated Traps ❑ No Liquid Waste Management System R ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean gig ❑ Farrow to Feeder ® Farrow to Finish 250 ❑ Gilts ❑Boars Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? ❑ Yes ❑ No Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made'? ❑ Yes ❑ No b. If discharge is observed, did it reach Water of the State'? (if yes, notify DWQ) ❑yes ❑ No c. If discharge is observed, what is the estimated flow in gal/min? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) ❑ Yes ❑ No 2. Is there evidence of past discharge from any part of the operation? ❑ Yes ❑ No 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? ❑ Yes ❑ No Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Spillway ❑ Yes ❑ No Structure 1 Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Identifier: Freeboard(inches): ........................................................................................................................................................................... 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, seepage, etc.) 3123/99 ❑ Yes ❑ No Continued on back Printed on 4/20121?01 Facility Number: 9-197 Date of Inspection 6. Are there structures on -site which are not properly addressed and/or managed through a waste management or closure plan? (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? 8. Does any part of the waste management system other than waste structures require maintenancelimprovement? 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? Waste Avolication 10. Are there any buffers that need maintenance/improvement? 11. Is there evidence of over application? ❑ Excessive Ponding ❑ PAN 12. Crop type 12-20-1999 ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes ❑ No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes ❑ No b) Does the facility need a wettable acre determination? ❑ Yes ❑ No c) This facility is pended for a wettable acre determination? ❑ Yes ❑ No 15. Does the receiving crop need improvement? 16. Is there a lack of adequate waste application equipment? Required Records & Documents 17. Fail to have Certificate of Coverage & General Permit readily available? 18, Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) 19. Does record keeping need improvement? (ie/ irrigation, freeboard, waste analysis & soil sample reports) 20. Is facility not in compliance with any applicable setback criteria in effect at the time of design? 21. Did the facility fail to have a actively certified operator in charge? 22. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) 23. Did Reviewerllnspector fail to discuss review/inspection with on -site representative? 24. Does facility require a follow-up visit by same agency? 25. Were any additional problems noted which cause noncompliance of the Certified AWMP? ?%•yiblatioiis.or deficiencies wgre rooted doitig �. Is;viAL -'foa will •re"eeiye do: filrtlict coriespo 'de' a�aeitithis visit :... • • • • -- farm is out of business. Reviewer/inspector Name-`Audre`D Oxendme - Reviewer/Inspector Signature: Date: ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No on Facility Number: 9-197 Date of Inspection I2-20-f999 Odor Issues 26. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or below ❑ Yes ❑ No liquid level of lagoon or storage pond with no agitation? 27. Are there any dead animals not disposed of properly within 24 hours? ❑ Yes ❑ No 28_ Is there any evidence of wind drift during land application? (i.e. residue on neighboring vegetation, asphalt, ❑ Yes ❑ No roads, building structure, and/or public property) 29. Is the land application spray system intake not located near the liquid surface of the lagoon? ❑ Yes ❑ No 30. Were any major maintenance problems with the ventilation fan(s) noted? (i.e. broken fan belts, missing or or broken fan blade(s), inoperable shutters, etc.) ❑ Yes ❑ No 31. Do the animals feed storage bins fail to have appropriate cover? ❑ Yes ❑ No 32. Do the flush tanks lack a submerged fill pipe or a permanent/temporary cover? ❑ Yes ❑ No aI Printed on 4/20/2001 10 Routine Q Complaint Q Follow-up of DWQ inspection O Follow-up of DSWC review Q Other � Facility Number 09 197 Date of Inspection 12-20-1999 Time of Inspection 24 hr. (hh:mm) 0 Permitted ® Certified [3 Conditionally Certified 13 Registered IN Not Operational Date Last Operated: Farm Name:F9jrk.5kiats.lxt!~........................... ..... County: Gladvet............................................... fRO ............ OwnerName: •-------------------------------------------------- P.A.Skim.lots......................------------...... Phone No: 9104. 6:413Q.....-------.----•........-------.----..................... Facility Contact: .................................. Title:................................................................ Phone No: Mailing Address: F0.Box.445 ............................... ................... . CbAdbaur NC.................................................... ?.8.43.1------........ OnsiteRepresentative:....................................................------................................................. Integrator: ---- ...........................................................................----•- Certified Operator:,,,,. ........ Operator Certification Number: Location of Farm: f Latitude ®• ®` 45 Longitude 78 ' 47 45 - Design Current ='._= Design =Gnrrent x= - Design Current - _ Swine __= .-Capacity =Population PoultrJ'T. Ga vacily�.Po tilation . Cat-t!c : rMCa ei=po �ila>aon . Wean to Feeder = Layer ❑ Dairy =- Efflll Feeder to Finish ❑ Non -Layer ❑ Non -Dairy ❑Farrow to Wean 818 ❑ Farrow to Feeder �_. _ ❑ Other = _ ®Farrow to Finish 250 = Total Design Gapaci ty = 1,06$ ❑ Gilts ❑ Boars ff - - , _ - TotaI:SSLW . 708,444_07 - Number of Lagoons 4 = -. ElSubsurface Drains Present 110 Lagoon Area ❑ Spray Field Area y Hold Ponds /'Solid Tra ps - i� uig _ :Y ❑ No Liquid Waste Management System _ Discharges & Stream Im acts 1. Is any discharge observed from any part of the operation? ❑ Yes ❑ No Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made? ❑ Yes ❑ No b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) ❑Yes ❑ No c. If discharge is observed, what is the estimated flow in gal/min'? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) ❑ Yes ❑ No 2. Is there evidence of past discharge from any part of the operation? ❑ Yes ❑ No 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge'? ❑ Yes ❑ No Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Spillway ❑ Yes ❑ No Structure I Structure 2 Structure 3 Structure 4 Structure 5 Structure G Identifier: Freeboard (inches): 5. Are there any immediate threats to the integrity of any of the structures observed'? (ie/ trees, severe erosion, seepage, etc_) 3/23/99 ❑ Yes ❑ No Continued on back Printed on 4/20/2001 Facility Number: 09-197 Date of Inspection 6. Are there structures on -site which are not properly addressed and/or managed through a waste management or closure plan? (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenancelimprovement? 8. Does any part of the waste management system other than waste structures require maintenance/improvement? 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? Waste Application 10. Are there any buffers that need maintenance/improvement? 11. Is there evidence of over application? ❑ Excessive Ponding ❑ PAN 12. Crop type 12-20-1999 ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes ❑ No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes ❑ No b) Does the facility need a wettable acre determination? ❑ Yes [:)No c) This facility is pended for a wettable acre determination? ❑ Yes [:)No 15. Does the receiving crop need improvement? 16. Is there a lack of adequate waste application equipment? Required Records & Documents 17. Fail to have Certificate of Coverage & General Permit readily available? 18. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? Get WUP, checklists, design, maps, etc.) 19. Does record keeping need improvement? (iel irrigation, freeboard, waste analysis & soil sample reports) 20. Is facility not in compliance with any applicable setback criteria in effect at the time of design? 21. Did the facility fail to have a actively certified operator in charge? 22. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) 23. Did Reviewer/Inspector fail to discuss review/inspection with on -site representative? 24. Does facility require a follow-up visit by same agency? 25. Were any additional problems noted which cause noncompliance of the Certified AWMP? 0: �Vo yiolaiiggs pr• d fciendbs were noted• during this:visit; • X60 Will-teceiy+i 04 CUOW coirespoxideitce:abonttthis visit_ s farm is closed. No Hogs on site. ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No Reviewer/Inspector Name jolin-H*" 4i - _ _ _ 5 - Reviewer/Inspector Signature: Date: on 4/20120 DI 1 f Facility Number: 09-197 Date of Inspection t 12-20-1999 Odor Issues 26. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or below ❑ Yes ❑ No liquid level of lagoon or storage pond with no agitation? 27. Are there any dead animals not disposed of properly within 24 hours? ❑ Yes ❑ No 28. Is there any evidence of wind drift during Iand application? (i.e. residue on neighboring vegetation, asphalt, ❑ Yes ❑ No roads, building structure, and/or public property) 29. Is the land application spray system intake not located near the liquid surface of the lagoon? ❑ Yes ❑ No 34. Were any major maintenance problems with the ventilation fan(s) noted? (i.e. broken fan belts, missing or or broken fan blade(s), inoperable shutters, etc.) ❑ Yes ❑ No 31. Do the animals feed storage bins fail to have appropriate cover? ❑ Yes ❑ No 32. Do the flush tanks lack a submerged fill pipe or a permanent/temporary cover? ❑ Yes ❑ No ALI Printed on 4/20/2001 RRCEIVEDONJ Notification of Change of Ownership Animal Waste Management Facility C•1 �' -� (Please type or print all information that does not require a signature) Non-Dischgrge pPnritting In accordance with the requirements of €5A NCAC 2H .0217(a)(1)(H)(xii) this form is official notification to the Division of Water Quality (DWQ) of the transfer of ownership of an Animal Waste Management Facility. This form must be submitted to DEM no later than 60 days following the transfer of ownership. Gienml Information: Name of Farm:P- Z4 - Facility No: 09 - 19-7 Previous Owner(s) Name: E D W A Zb Rooy s _Phone No: 0 -8 - 413 0 New Owner(s) Name: PResTAGE T ARry s_,--L je , Phone No:9/0-S9Z - S7-71 Mailing Address: P O- Bo k 4- 3 8 C t. 14 To„ 1 Ne. 26 3 2,9 Farm Location: Fourteen Digit Hydrologic Unit:NLA _ _ - Latitude and Longitude: 34° � 4 " 1 7B� V 95County: 61 APEN Please attach a copy of a county road map with location identified and describe below (Be specific: road names, directions, milepost, etc.): 13 wl k t e S 5,o tlr R o F t. u nn 3 ga Ton! ow H w y.4 a Td a N F'r o,aTO 5ft H 51 FARM atiT-gaNGle a t-eF7 ArPao , yw Tett SBL roAl Operation D Type of Swine No. of Animals Type of Poultry No. of Animals Tipe of Cattle No. of Animals 0 Wean to Feeder 0 Layer ❑ Dairy • Feeder to Finish ;Z *79 ❑ Pullets 0 Beef • Farrow to Wean 0 Farrow to Feeder 0 Farrow to Finish Other Type of Livestock Number of Animals: Acreage Available for Application: 4— 4- Required Acreage: 4 f.4r Number a oon Storage Ponds :, Total Capacity: 581, 457 Cubic Feet (ft3) **s**i* afiF+iiFKk�RF****h***ac*RK*►*k*****s**#******+1*sit****Ki��R***kRls*k***s*s** Owner / Manager Agreement I (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in -the approved animal waste management plan for'the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Water Quality (DWQ) before the new animals are stocked I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25-year. 24hour storm and there must not be run-off from the application of animal waste. [(we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District I (we) know that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DWQ or a new certificatio if th approv Ian is jed.)pittit day f a itle transfer. Name of New La O er s r*" .Ja Siertature:x �# Al.t Date: 3 Name of Mana-der(if different from owner): Signature: Date ECEIVED Vets, Cn w.af,:.t. I Vt-. -- Please sign and return this fore: to: N. C. Division Of Water Quality �.��.�? Water Quulitr Section, Compliance Group Raleigh NC i7626-0535 ,NCO — NIav 3,1996 y Permitt�lnrq State of North Carolina RECEIVED Department of Environment and Natural ResourcesNv,1Rgv4ny0Mn0N Division of Water Quality -__ r) Non -Discharge Permit Application Form'� �' 1 (THIS FORM MAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL) i1�'3t!-IIiS3Fiafg} PermEtng General Permit - Existing Animal Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections that are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. 1. GENERAL INFORMATION: 1.1 Facility Name: P - Z4- 1.2 Print Land Owner's name: P ESroa6p_ 1=^ Rr►ti �n1G. 1.3 Mailingaddress: P. 0. 80x 439 City, State: Cc.4 7-0 a/ ryG zip: 22 3 Z9 Telephone Number (include area code): 910 - 594- 5 771 1.4 County where facility is located: Bladen 1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): 13 miles south of Lumberton on Hwy. 41 turn left onto SR 1191, farm entrance on left side of road approx. A mile from intersection. 1.6 Print Farm Manager's name (if different from Land Owner): 1.7 Lessee' me ator' ame (if applicable; please circle which type is listed):W ES-rAb 45 rARfkS. 1WC-- 1.8 Date Facility Originally Began Operation: 1.9 Date(s) of Facility Expansion(s) (if applicable): 2. OPERATION INFORMATION: 2.1 Facility No.: 09_ (county number); 197 (facility number). FORMERLY PO SKINS INC. 2.2 Operation Description: Swine operation (Application su itted but no Farrow to Finish General Pe t issued -under threshold) 1068- Certified Design Capacity Is the above information correct? 0 yes; 0 no. If no, correct below using the design capacity of the facility The "No. of Animals" should be the maximum number for which the waste management structures were designed. Type of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals 0 Wean to Feeder 0 Layer 0 Dairy • Feeder to Finish 7-47 3 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: No. of Animals: FORM: AWO-GE 5/28/98 Page 1 of 4 09 - 197 3. 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): Required Acreage (as listed in the AWMP): 44.4- 2.4 Number q agoon storage ponds (circle which is applicable): 4 2.5 Are subsurface drains present within 100' of any of the application fields? YES a�(please circle one) 2.6 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or(!:S (please circle one) 2.7 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standards, etc.) (Swine Only) YE or NO (please circle one) What was the date that this facility's swine houses and lagoon were sited? 19 SC} What was the date that this facility's land application areas were sited? /909 REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components_ Some of these components may not have been required at the time the facility was certified but should be added to the CAWMP for permitting purposes: 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) 3.3.3 A map of every field used for land application. 3.3.4 The soil series present on every land application field. 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every land application field. 3.3.8 The waste application windows -for every crop utilized in the WUP. 3.39 The required NRCS Standard specifications. 3.3.10 A site schematic. 3.3. I 1 Emergency Action Plan. 3.3.12 Insect Control Checklist with chosen best management practices noted. 3.3.13 Odor Control Checklist with chosen best management practices noted. 3.3.14 Mortality Control Checklist with the selected method noted. 3.3.I5 Lagoon/storage pond capacity documentation (design, calculations, etc.). Please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 3.3.16 Operation and Maintenance Plan. If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. FORM: AWO-G-E 5/28/98 Page 2 of 4 09 -197 Facility Number: 09 - 197 Facility Name: Pork Skins Inc 4. APPLICANT'S CERTIFICATION: I, _ f AE5TA6E FAR wt S , ��K . (Land Owner's name listed in question 1.2), attest that this application for P -7-4- (Facility name listed in questio 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of s application are not completed and that if all required support' Q information and attachments are not included, this applicatio package will be retuyTd to me a r. complete. Signature Date 3 J16 d 5. MANAGER'S CERTIFICAITION: (complete only if different from the Land Owner) I, (Manager's name listed in question 1.6), attest that this application for (Facility name listed in question I.l) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT 1617 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1617 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 FORM: AWO-G-E 5/28/98 Page 3 of 4 09 - 197 04/23/01 LION 15:48 FAX 910 592 9552 PRESTAGE FARMS 1@ 002 Animal Waste Management Plan Certification Pieni;z tvpe or orinE all informatiOn th;tt does not iCuuirC a 5i,2n;RUM _�istiny pr 1 .�teti+;.:: or" Expanded - (p€ease circle One) - i fe^neLai rnform�tion_ Name of Farm: PRE TALC FAR^%5. 3:,4c. P,Z.4 _ Facility NO: 09 ITT Owner(s) 7'aMe: KAE5;-,rA&C F:AjxM. ,�►c. _ Phone Zo'91075 - 17t" Z.4* flailing Adcress-. P.O. co �Jia�l G �83Z9 Farm Locarron: County Farm is located in: _RLA"Ped Latitude and Longitude: 34" 3.8 1 7e K7 t s InteriraEor Pie s-ra,�M _ac.^ Please attach a copy of a county road map with location iden0ed and describe below (Be Specific: road names, directions, milepost+etc.): Fite s--rowu Go WsST Towcaps "l.uoKgeP_'Y?.1� o4 4cot. 6a "y,f Cs) M1 ES _PAST_ CAVT,AK w6N SaTcaseert'eo� aF �1G f NC 111 Tor m At 4,*. 6o AaPRoA Son F Type of Swine .V*_ of AmitnaLt Type of Poulrrr jVo. of ArUrnals Z pe of Cairle Ato. of Animals :a Wean to Fecder _1 [ewer 1 Dairy ■.Feeder to Finish _,AA'73 ?ts11Ct5 D Beef Zi Farrow to wean ' Famw.v Feeder M'Farrow to Finish Orfier hpt of : ivesrock Member ejAi&nalS. 7 3 Boars- Acrtsge Available for Application: .44 Required Aawge: ¢ Yutnber of I:z¢oons ! Stmae Ponds : 4- '. Total Capacity- 581 :57 CUt)iC Feet (ft.') Are subsurtbi t drains present on the fatm YES or NQ (please circle, one) If't'E.S: are subsurface drains present in the = of thee LAGOON or SPRAY FIELD (please circle one) i��¢�f �w Krgi. k+h ysak i�.+A#xM��t#auak#Ok.1RM7f 1��Y1*##i M�ieyR7�#Minh*a:#4�K �sa+M�i+�a.i�s�F+Fuwrt.�#�e�r�ie i.��e i�a},�xy itYt #se sax Owner / Tanager Agreement I (we) verify ELat all the aWve iafotmadoe is mae t and will be updated upon chactging. I (+i'e) understand rite pperar.L):: and maincen4nce ptocedum estabUshed in Ehe appmved animal waste mma?ement' ptan for the farm named abo%•e and i Sl implement these pmcetfures. I (we) know that Inv expansion to Ehe asisung dt5i?rt Capacity of the waste en sncl storage system. or cortstrucTion of new facilities will require a rLew C=dfj ration to W submitted to the Division of Environmental `Eanagr_menc before the new animals = stocked_ I twe) undersr:tnd tit there must be no disclinfge of animal waste from the siota$t or application system to suriaGc waters of the state either directly Mmtzrtl a man-made comeeance or from a storm e%Trlt less severe than the 2�-year. 2"OUr storm =d [hare must not be run-off from [lid appikadon cf animal waltz. [ (wel undam=d that run-off of pollutants from lounging and heavy use areas MUSE be minimized using tec:hai=l standards developed by the Natural Resources Consen-adon SaNice. The approved plan will bC Wed at :he iarm and at the office of tit local Soil and Water Conservation District: I (we) kww that any modificnhon must be approved by a mch d=d speci.alisr and submitted to the Soil and Water Consen-adon District prior to L mplementation. A ch=ze in laud owar:rsitip mqu�ms wriEEEtt notification tlN.[ or a new cerrifimdon (if the apptbyecl Plan is chan,7ei) withia 66 days of a title transfer. / Name of Signature: C Name of �Ianager(if different Signature: caner): Date: 7,CV WC -- August 1, 1997 1 04/23/01 MON 15:49 FA% 910 592 9552 PRESTAGE FARMS Technical Specialist Certification 1J 003 .I. As a technical specialist designated by the -North C-volina Soil and Water Conservation Commission pursuant to I fA YCAC 6F .(?003. I certify that the animal waste manaeeatant system for the fast named abfove has an animal zva;te MUaseraent plan that meets or exceeds standards and specifications of the Division of Environntental N-Eanasement (DEM) as s .ecTwad is 15A ivCAC 2E0211 and the USDA .Natural Resources Consenation Service {MRCS) and/or the • north Caroljaa Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0317 and 15.E NC %C 6F .0001- .0003. The foilowin; elements are included in the plan as applicable. Wbile each caieQory desigaates a technical specialist who may siga each certification (SD, SL Wup. RG 1), the technical specialist should only certVy parts for which they are technically [ampeteat- I.I. Certi;�cation of Design ai} Collecion. Si6r-nae. Trezitrnent Svstem Check rhe�cpproprfaze box —^ A ] :.,isms!'facility wits oji miiof L (SD of WUP) 5mraa-e volume is adequm . for operation capacity: . .. re�tiiterttznts. . storae-e capability oinsistant with w&jtt utilizatio:t _! `eiv, ex anded or etro'tted facility (SD) animal waste swra;e and treatment strucau in. such as but not limited m tollecttoa systems. itsvoons and ponds. hatie been desz?ned to mm or exceed the minimum smndards vAd speciFicaion5- Name of Technical Specialist (Please N C L, I F'ro H Affaiarion f Ks•7A6E r a xrKs c Dam Word: Co leied:_7 f 95 A•ddrM (Agency): Po.3� 439 C.Lia-7osl RIG _-- .Z8 SA P nle 1'ro-91a-S42-4126 x24- Si-anature- C o+.. Pate: 4143/o r B) Land :ip¢lication Site (NVTJP) The plan provides for minimum separadons (buffers); adequate amount of Laval for waste utilization. chosen crtnp is suitable for waste rnarmff= tit; hydrattlic and nutrient load.int, rates. Name of Technical Specialist (Please Print): GLE Nr4 Cc.+ F&*4 Atftirauon s A6E Flo R.rxi e _ Date Work Iteted: a/ 9 S ddres5 { 4ency): p• p . 8 ox 4 3a Ct a •�'�� .� N G .Za mz Ph ne �o.: )(0=SL• 41i. x 2A9 Signaaue: A. a9CA--- 4/2.3jer C) Runoff Confrok from Exterior Lots Check the znpropriare bav Ik Fa6lity withoug ezTT�Ql:lots (5D or WGT or RC) Tail facility does not conmin any exterior lots.. ..! f gilicy with_--xteriar lots (RC) Mcihods to minimize the run off of pollutants from lounging and heavy hue areas have been designed in accor&nce with technical standards developed by N-RCS. Name of Technical Specialist (Please Print); G. 61.EuN CLI F 4,W— AlIivado.1 f aE5 X6g E&A"s. ..Mm- _ Date Work Completed: h1/A Address (.Aent y): , a Bo.2E ¢8 «�p� arc. ;2-s Phone No,: I/V S22 - 5+776 k Z T9 Signature- • CC-4Dater�f�,z X C -- Anyust 1, 1997 '. established; requited bt fers can be maintained and caUtriatton am aujusmirm gwueuLr. au. L.YLL, crs .= yard6 V� the plant}. . Cl &-w_eM=ded, or existfnz Mitt' without exiggin; wastapn3icadon WiMent fbr My rrdc ad(n. (1) Anal WWM application equipment Specified in the ply has been designed to apply waste as necessary w acm=nodate the waste mamg meat plan, (proposed application equipment can cover the area required by. the plan az rates not to exceed either the specified hydzat2lic or autcient loading rages; a schedule for timing of applitaadons has been estalgWied; regniued buffers cm be mainmined-, adfl=tft and 4usmtent guidance are contain ed as part of the plan). w_ e.jpgpde& or crigd".&c1litywithout ex' m e t f i v i ' n_ (WUP or A Animw waste appHc-ation egtzV== specified in the plan has been selected to apply waste as necessary to aca==odate the waste management plan; (proper application equipment can cover the area requirc6by the plan at rates not to exceed eiter the specified hydraulic or uttaiem loading man; a schedule- for tsmirng of applications has been esmbhshed; required bugs = be maintained; calibration and adiustrneat guidance are contamed as part of the plan). Name of Technical Specialist (Please G. Gce;.AJN Ce.tr-Tmv Af llatit3n PekSrgAfo a R SA =�vC. _Date Work CPn/pleted: fo 9 S Acidness (Agency): P. o. ox 430 GL yJrn N oV <- 1a 3 2.7 h)6ne No.:2l) n2- V77Ce ,c z" Signature: AW. E) Odar Control, Lnsect Control. I'v ortality' a ent and Eme -encv Action Plan SD. Si.• WTTP. RC. or The waste management plan for this sty includes a Waste Management Odor Control Checkhs4 au Insect Control Checklist; a Mortality Management Cheodist and an Ema-.eacy Action Plan. Sources of both odors and iwects have been evahated with respect to this site and Best Management Practices to Wmimire Odom and Best Management Practices to Control fnsec,-ts have bean selected and included m the waste management plan. Bath the Mortality Management Plan acid the Emer;eacy f_mon Plan ere complete and can be implemented by this faQbty_ Name of Tedmical SpeciaUst (Please Print)Fro g Af fflatio d Es— 6 C F R� X,,, . Date Work Addrm (Agency): P.O. t3,!>,v 4 eb ro,J IVG -7-89 Pyone No_-!21D 9L-�776 x��9 Signature: ..- F) Written Notice of New or andxst Swine F The following dgaatare block is only to be used for new or expanding swine farms that begin coastruction after June mil, L"6. If the iacdity was built before .tune 21, 1996, when was it constructed or last I (we) cerdfy that I (we) have atr=pmd to contact by certified mail all adjoining pmperty owners and all property owners who own property 1=ted across a public mad, street, or highway from this new or expanding swine farm.. The notice was in compliance with the requirements of NCGS 106--805, A copy of the notice and a list of the property owners notified is attached Name of Land Owner: A Signature: I Date: Name of Manager (if different from owner): Signature_ Date: AWC -- august 1, 1997 3 04/23/01 MON 15:49 FAX 910 592 9552 • PRESTAGE FARMS Ij004 D). Application and HpndUng Eguiliment Check the apprupriare box ■ fxj5p3 = or =aadinz ftLdiity x;d h exisdW wa tea li__ratjM eo3gpm (WL3P or n Anima! Waste applicadan equipment specified in the plan has been ckher field calibrated or evaluated in accordance with exim.cr deuP charts and mbles acid is able to apply waste as necessary to accazamodate the waste inaDgaznent plan_ {existing application equipment can Cover the vea required by the plan at rates nor, to emmd either the steed hydratdic or nutrient loading rates, a schedule for Lining of applications has been 04/23/01 MOTs 15:49 FAX 910 592 9552 + PRE6TAGE FARMS U005 Ill. Certification of Installation A) Collection. Storage. Treatment Installation New. exj)anded or retzotirted fatuity (SI) Animal waste storage and treatment structures, such as but not limited to lagoons and ponds, have been installed in accordance with the approved plan to meet or exceed the minimum staadartis and specifications. For existing facilities without retrofl&, no certification is necessary. Name of Technical Specialist (Please Print): i41A Affiliation Date Work Completed: Address (Agency): Phone No_: Signature: Date: B) Land Application Site (WUP) Chect the appmpriare box 9 -fbe crappinn system is is place on all land as specified in fire animal waste mana.gemeni pit. Ct Condl tional Approval: all inquired land as specified in the plan is cie'=d for planting; the a Ting system as spec-ded in the warm util=dou play bas not been established and the owner has communed to establish the vegetation as specified in - the plan by (vtondWday/year); the proposed cover crop is aPproppate for compliance with the wasteudUzation plan. © -Also check this box if appropriate if the cropping system as spedried in the plan can not be established on ticwty ciemed land within 30 days of this certifiouion, the owner has command to establish an iatezim crap for eros�nn control: Name of Technical Specialist (Please Pent): . G tEo A Cif Frh% AfMatiort PRE-s-rA&6 ralerks 0 3+Oc. Date Work /a Address (Agency): P. 0. Sox 438 a c W-re j u C. lA 3 Z 9 PhonWNo.: 9&59Z _ 4 n4 xz 9 Signatlu . t"••.. Date: 3 0 This following signature block is only to be used when the box for conditional approval in M B above has been checked. I (we) certify brat I (we) have Committed to establish: the copping system as speed in my (our) wum uttlization plan. and if appropriate to establish the interim crop for erosion con=L and will submit to DEM a verification of completion from a Technical Sne.pWist within 15 Gtlendar days fallowing the date specified in the Conditional cenWcation_ I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEAD. Name of Land owner. Signature: Late: Name of Manager (if different from owner): Signwlure: Daft: AWC -- August 1, 1997 4 .04/23/01 MON 15:50 FAX 910 592 9552 y PRB6TACE FARMS IM006 stun ff Controls from ExterlOr Lots (RC) I+acilit- with exteqodots Method to minimize the run off of pollutants from Iounging and heavy use areas -have been installed as spccifrd in the p1m. For facilities withoul exterior lots, no cerdfuatinn is necessary. Name of Technical Specialist (Please Print): Affiliation:_ Address(Acnty): Phone No.: Signature: Date: D) Application and Ha dlin ' rtment Installation ('AUP or I) Ched the QpprOFri=e block Animal was=a application and handling equi=ent specified in the plan is an site and ready for use; calibraton and adjus4itent mat=ials have ben provided to the owners and are coomincd as part of the plan_ i] Animal waste application and handling egniament spedfid in the plan has rat be a installed but the owner has proposed leasing or third }tatty applica tian and has provided a signed convacfi equipment spe6fied in the contract agrees with the requirements of the plan: required buffers can be maintained; calibration and adjustment guidance have been provided to the owua5 and are contained as part of the pica. U Conditional approval: Animal waste application and handling equipment speciftd in the plats bas b= purr msd and will be on site afld iusulled by (month/dayIy=t); than is adequate storage to hold the waste until the equipment is kmraiid and uutH the train cart be Iand applied in ac=rdza= with the croppiu= systern contained in the plan; and calibz ion and adjustment guidance have b= provided to the oa n= and are contained as part of the plan / Name of Technical Specialist (Please Paint): _ GLEatJ C1. AffMation: f AES'r46e Fiag^%g . -=,c !a • e6x el36 Ct.,NTo" N< NO. D S97r 4776 tcZ4 4/23/o t The folio -wing signature block is only to be used when the box for cojltiitional approval in IUD above has been checked. I (we) certify that I (we) have cmarnitted to purchase the animal waste application and handling equipm=t as specified in mp (our) waste mana:Qetneat plait and wail submit to DEM a verification of delivery and installation from a Technical-Spccialist wuhin 15 taleadar days following the date specifed is d2e conditional c=tificatiom I (we) realize that failure to anent this verifimLdon is a violation of the waste management plan and will subject me (us) m an eufonxuient action from DEM_ Name of Land Chimer: -_ Signature:_ Date: Name of lianacer(if different from owner): Signature: Date: 17 Odor Control. Insect Control and ortality A anaaernent SD SI WUP RC or Methods to conual odors and insects as specified in the Plan have been installed and are operational_ The mortality rnana-eerient systern as specfied in the Plan has also been installed and is operational -Name or Techni=l Specialist (Please Print): Affiliation: ?+2ESTRfe FA2w-.s , Z rc ddre55(Agency i. A b. obcx ¢ AWC -- January 1.1997 sGErl"i c6le-1 176 x rip —WAN KFFS i3it ViL ,3!A -VS • C0L1,y 13IG 06 . 10 13* 0 WA CD WX 0 ro,40 %so lip 1,2 YIr VA 'Wa IV& ♦ ♦ wg- Company Farm P-24 SWPI L,W-. 4.1 From E-Town go west towards Lumberton on NC41. Go 2(two) miles past caution light at intersection of NC41 and NC 131 . Turn night on SRI 191. Go approx. 800 feet and turn left on road to farm. WASTE UTILIZAT10H PLAN .ECE� Producer ----- :Prestage Farms, Inc. County:BladeR'ECEI .� Dj�0�! Name of Farm- : P--24 nVED . Location ----- :P.D. Box 438 ` Clinton NC 28328'';�` Phone -------- :910-592-5771 Type Operation ------------- :Gi t Development Non-DisohargsPermbina Number of Animals ---------- : 473 Storage Structure -------- --:A aerobic Lagoon Method of application ------:I rigation Amount of waste produced p r ear----------------; 4699 tons/year Amount of plant available PAN) produced/year-: 5688 lbs./year The waste from your animal f cility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be use to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWO regulations. 5. Wind conditions should also be considered to avoild drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. Thia plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels. for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have 099 = , I Ajun<) uapulg IIZ-d 'Oul '§uuu,4 WPM j -L.6 I Mv, Alp 304: - mll S. L LL I e - wn; M'- PP'i -11V Fa, A X�. X, —vi NEI. 2 711,— -11 a C=3 I! MIR; ilm- W I Wy ON" 14 zoo Al TOM AM— QjsY ' VW- '13 \-4 W" n, .v �' �''lkfi C�,��� ?}��� o � �''1 F°j'tw��7..11 �• r t�7,'`"�n �,1:3 Y2+r��r �� �� r` t. !m' G ,ry.� f,.l . 44 P-24 Page 2 plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING; Tract Field Soil Crop Yield Lba. N Acres Lbs. N Mont to No. No. Type Code /Acre /Unit Used A y 642 A Fo B 4.5 50.00 J 5.93 642 B Fo B 4 5 50.00 f .83 642 C AuA B .1 50.005.11 642 D Fo B .5 50.00 f5.88 642 E AuA B 4.1 50.00 �)-86 4.51 642 F Fo B 4.5 50.00 642 G AuA B 4.1 50.00 642 H Fo B 4.5 50.0050 642 I AuA B 4.1 50.00 J5. 3 642 A -I AuA&Fo K N/A 50 00 *44 40 Total 44.4 Available Nitrogen (includes commercial) Surplus Or Deficit Crop codes: Crop -unit A=Barley-bu. 1� B=Bermudagrass (graze) -tons C=Bermudagrass(hay)-tons D=Corn(grain)-bu. E=Corn(silage)-tons F=Cotton-lbs. lint G=Fescue(graze)-tons H=Feacue(hay)-tons 1334 MAR-OCT 1312 MAR-OCT 1048 MAR-OCT 1323 MAR-OCT 925 MAR-OCT 1323 MAR-OCT 970 MAR-OCT 336 MAR-OCT 1031 MAR-OCT 2220 SEP-APR 1182 56 8 -6 35 I=Oats-bu. J=Rye-bu. K=Small grain(graze)-acre.W-' L=Small grain(hay)-acre M=Sorghum(grain)-cwt. W=Wheat-bu. Y=Fescue(pasture)-tons Z=SBDC Soybeans DC-bu. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. =-Pay-a-ruM J;Kmu�at S +W la L �(�Ids hie z5l .(o (¢o ir fac b2.en redly-U-cl ImZIV-9 P-24 Page 3 The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts, of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrasa), forage gust be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc, is to be removed for hay or silage, care should be exercised not to to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrasa. This loss of stand will result in reduced yields and less nitrogen being utilized. bather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or, silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagreas should be grazed or mowed to a height of about two inches before drilling for beat results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers , filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations_ Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provision for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other 94 ements. Your production facility will produce approximately 0 Iba. of plant available nitrogen per year in the sludge. I #ou remove sludge every years, you will have approximately 451 lbs. of PAN to utili e. assuming you ply this PAN to h a rid bermudagrass hayland at a rate of lbs. of nitrogen per acre, you will need 15 acres of land. If you apply the sludge to corn at the rate o!F 1-2�5 lbs. of nitrogen per acre, you will need 36 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and application methods. P-24 Page 4 APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the sail at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the table may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract Field Soil Crop Applic Applic IRR-2 No. No. Type Rate Amount PAN (in/hr) (in(s)) LBS/AC 642 A Fo B 0.5 1. 225 642 B Fo B 0. 1 0 225 642 C AuA B 0. .0 205 642 D Fo B 0 5 Y. .0 225 642 E AuA B .5 1.0 205 642 F Fo B .5 1.0 225 642 G AuA B 1.0 205 642 H Fo B 0.5 1.0 225 642 I AuA B 0.5 1.0 205 642 A -I AuA&Fo K 0.5 1.0 50 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. p-24 Page 5 Your facility is designed for jlzmoved days of temporary storage and the temporary storage must be on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader, equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for asaistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION Page 6 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: P-24 Owner/Manager Agreement I (we) understand and will fallow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water duality (NCDWC) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event legs severe than the 25-year, 24- hour storm. The approved plan will be filed on -site at the farm office and at the office of the. local Sail and Water Conservation District and will be available for review by NCDWO upon request. Name of Facility Owner: Prestage Farms, Inc. (Please print) eo.4�W� Signature: PeesrA(. ARM 2rx. A-7-4 ir.. Date: 3flg01 Name of Manager (If different from owner) : Signature' o�&Date' Name of Person Preparing Plan: G. Glenn Clifton (Please print:) Affiliation: Prestage Farms, Inc. Phone: 910-592-4776 Address: P O Box 43a Ext. 249 Clinton NC 28329 Signature: F.Q,H.,,.1 CG. t.,.. Date: �ty1a 1 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1- Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation /ion, sign folder that the producer either owns or has ae ent for use of adequate land on which to properly appwaste. If the producer does not own adequate land to propispose of waste, he/she shall provide a copy of an agreemena landowner who is within a reasonable proximity, allowiner the use of the land for waste application. It is thensibility of the owner of the facility to secure an update Waste 'Utilization Plan when there is a change in the operincrease in the number of animals, method of utilizatiovailable land. 3. Animal waste shall be appli d to meet, but not exceed, the nitrogen needs for realista. crop yields based on soil type, available moisture, histori al data, climatic conditions, and level of management, unles there are regulations that restrict the rate of application f other nutrients. 4. Animal waste shall be a _lied to land eroding less than 5 tons per acre per year. Wast may be applied to land that is eroding. at 5 or more tons, but ess than 10 tons per acre per year providing grass filter trips are installed where runoff leaves the field. (Sze FOTG tandard 393 -Filter Strip) S. Odors can be red ced by injecting the waste or disking after waste application. W ste should not be applied when there is danger of drift fro the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prcne to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Licuid waste shall be applied at rates not to exceed the.soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rain_="all events, or when the surface is frozen. 9. Animal waste shall be applied on actively crowing crops in such a mar-ner that the crop is not covered with waste to a depth that would in-hibit growth. The potential for salt damace from animal waste should also be considered. WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS_ 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winte cover crop planted to take up released nutrients. Waste sh 1 not be applied more than 30 days prior to planting of th crop or forages breaking dormancy. 11. Any new swine facility sited on o after October 1, 1995 shall comply with the following: The o er perimeter of the land area onto which waste is applied from lagoon that is a component of a swine fay shall be at least 5 feet from any residential property boundas-y and from any erennial stream or river (other than an irrigation ditch or can IcAr imal waste other than swine waste from facilities si eafter October 1, 1995), shall not he applied closer fn 25 feet to perennial waters_(See Standard 393 - Filter Sps). 12. Animal waste shall not be Inlied closer than-100 feet to wells. 13. Animal waste shall not be pplied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied i a manner not to reach other property and public right-of-ways. 15. Animal waste shal not e discharged into surface waters, drainageways, or we an by a discharge or by over -spraying. Animal waste may be a_p ied to prior converted cropland provided they have been approve as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly inton water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. M . Domestic and industrial waste from washdcwn facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shad be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate.Lagoon areas should be kept mowed and accessible_ Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. WASTE IITILIZATION PLAN REgUIRED SPqCIFICATIONS IS. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge,/ecklist tion-and erosion. 29. Waste handling structures, piping, reels, etc., should be inspected on a regular basis to t breakdowns, leaks, and spills. A regular maintenance should be kept on site.. 20. Animal waste can be used in a rot lion that includes vegetables and other crops for direct human consumptior_. However, if animal waste is used on crops f direct human consumption it should only be applied preplant with no further applications of animal waste during the crop s asor_. 21. Highly visible markers shAllary installed to mark the top and bottom elevations of the storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level etween the markers. A marker will be required to mark the m imum storage volume for waste storage ponds. 22 . Waste shall be tested dye n 60 days of utilization and soil shah be tested at leas annually at crop sites where waste products are appli d. itrogen shall be the rate - determining element. Zinc and o er levels in the soils shall be monitored and alternative crop sites shall be used when thes metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three. (3 ) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina requiations. a NLADEN i:OUNT'= EJAERGENCY ACTION PLAN D Y V I S I ON CE WATER !> UAL I TY (DWQ) 910-486- 1 541 �_.NE GEI GY ; 1114i 3EMENT SERVICE E't SOYL & WATER CONSERVATION DISTRICT (SWCD) 9io-362-,?11 9 NATURAL RESOURCES GON'.3i=ZMTION SElRYICE (NRCS) 910-862-3?.79 COOPERATIVE EXTENSION SERVICE (CES) K0-862-4 91 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off the site. Yov should NOT wait until wastes reach surface waters on leave your property to consider that you have _a problem. You should make every effort to ensure that this does of happen. This plan should be posted in air accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to problems are listed below A. Lagoon overflow -possible solutions are: a. Add sail to berm to increase elevation of dam, any permanent alteration of the dam should be approved by a qualified technical speciali5t1 b. Pump wastes to field at an acceptable rate. c. Stop all additional flow to the lagoon --hold waste in the house if possible. d. Call ,a pumping contractor. e. Make sure no surface water is entering lagoon. R. Runoff from waste application field -action include a. Immediately stop waste application. b. Create a temporary d i vors i on or berm to contain the waste. c•. Incorporate waste to reduce further runoff. d, Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where r unof!' occurred. C. Leakage from the waste pipes and sprinklers -action include; a. Strop recycle (flushing system) pump. ID. Stop irrigation pump. Q. Close valves to eliminate further discharge. e. Repair all leaks prior to restarting pumps. D, i. eakage from flush system, houses, solids separators -actions include ca. Stop recycle (flushing system) pump. b. St. -op irrigation pump. c. Make sure no siphon effect has been created. & Stop all flows in the house, flush sys't ems, or~ solid separators- e. Repair all leaks prior~ to restarting pumps. E- Leakage from base Or side wa1l of lagoon. Oft th s is seePay�� z-,s opposed to flowinn leaks -possible action, a. Dig a sma?.3. sump or ditch to catch all ojr -page, pl.tt in a submersible pump, and pump back into lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and Compact with a clay type soil. c. Have a professional evaluate the condition of the side walls Gird the lagoon bottom as. soon cos possible. 2. Assess the extent of the =.p:i.11 and noise any obvious-Jasnages. a. Did the waste reach any surface waters? b. Approximately how much; was released and fur- what; drwtrat i.on? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill hav•c. th*e potential to re.a;--h surface wat errs? f. Could a future rain event cause the spill .to reach s'_1 `faCe w a t Qr5r' rg. Are potable water wells in danger (either~ on or off of the property) ? h- How roach r•eac~ led surface waters? k. Contact appropriate agencies. a. During normal business hours, call your DWG! (Division of Water Ouality) regional office, at 9- 10-486-1 J41, after hoUr's, emergency number. l-8O0-858-0._ 68, Your phone call should inClUde : YOUR NAME, FACILITY, TELEPHONE �1UMBER, THE DETA I i-S OF THE INCIDENT FROM ITEM 02 ABOVE, THE EXACT LOCfIT ION OF THE FACILITY, AND THE LOCATION OR DIRECTION OF MOVEMENT OF THE SPILL, WEATHER AND WIND CONDITIONS. THE CORRECTIVE MEASURES THAT HAVE BEEN UNDER TAKEN, AND THE SERIOUSNESS OF THE SITUATION. b. If spill leaves property or enters surface waters, gall laical iEMS) Erssergency Management Services at 910--8c�t:-C,760. C. Irrstr-lAct EMS tg contiact local Health's Departrr.,ent.. d, Contact; local Soil a;-sd Conservation District (SWCD), Natural Resources Conservation Serv:ic.e (MRCS) offic:_ at and Cooperative t=>:ten> .nn Service (CEPS) at t310-862-4591 for advice/technical assistarzs_e. 4. If none of the above works call 911 or the sheriffs Department. rand axplai yo�_fr- I.-,re7i�l,_^r 'ei-, them and ask that parson to contact t1he pr-oper aRencies For you. 5. Contac.� I;h.� of your choice to bed iiz r~L'paJ'i: of tl-ln problem to mi,iimize off -site damage. "--A.Corr=:t a�.�_rr"s i�Rme; f= LACK URnI h. Conti -actors Address WWRercL,LS C.. c. Contractors Phone lo- 920 - 4 Conta� the tecl�nzc�Al specia3;s�, c�;7o c= r�Lifaer� the lagoon; ;i���CS, Coi-EoAting Engineer, etc 3 a. i"I.:: me ; 9GLEfoj Lf1 70+� b. Phlone: ID- 9L-4- -76 Z�a9 7, InplemLnG procer#>t'res _s advised by >=�WC and technical �rssisancc� agencies 'to rectify t e damage, repair the system, and reassess the waste management lan to keep pi-oblems with release of was e5 from happening again. 6. If you are a contract swine grower associated with a swine company integrator, contact the ;_a]inp,-Any reprt:?sen->;ative -_3"1 1- 03 10--592---57F 1 Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Liquid Systems Flush gutters + Accumulation of solids M flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed M Remove bridging of accumulated solids at discharge Lagoons and pits • Crusted solids ■ Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to 8 inches over more than 30 percent of surface Excessive vegetative • Decaying vegetation ■ Maintain vegetative control along banks of growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders • Feed spillage Cl Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation ordecaying wastage 0 Clean up spillage on a routine basis (e.g., 7- to 10- day interval during summer; 15- to 30-day interval during winter) P-esTA(-E 'FA RIAk$, ._,,} c . P -z4 Swine Farm Waste Management Odor Control Checklist "6'1AtPEN C� Source Cause BMPs to Minimize Odor Site Specific Practices Farmstead • Swine production ■ Vegetative or wooded buffers ■ Recommended best management practices 0 Good judgment and common sense AnInial body + Dirty manure -covered ® Dry floors surfaces animals Floor surfaces + Wet manure -covered floors ❑ Slotted floors ❑ Waterers located over slotted floors ■ Feeders at high end of solid floors ❑ Scrape manure buildup from floors ❑ Underfloor ventilation for drying A9a11ure collection Y Urine ® Frequent manure removal by flush, pit recharge, pits + Partial microbial or scrape decomposition ❑ Underfloor ventilation Ventilation exhaust • Volatile gases ® Fan maintenance fans + Dust 0 Efficient air movement indoor surfaces • Dust M Washdown between groups of animals Cl Feed additives ❑ Feeder covers M Feed delivery downspout extenders to feeder covers Flush tanks Agitation of recycled lagoon ❑ Flush tank covers liquid while tanks are filling ❑ Extend fill lines to near bottom of tanks with anti -siphon vents Swine Farm Waste Management Odor Control Checklist Source Cause 131V[Ps to Minimize Odor Site Specific Practices Flush alleys • Agitation during wastewater D Underfloor flush with underfloor ventilation conveyance Pit recharge points • Agitation of recycled lagoon 0 Extend recharge lines to near bottom of pits with liquid while pits are filling anti -siphon vents Lift stations + Agitation during sump tank [] Sump tank covers filling and drawdown Outside drain + Agitation during wastewater Cl Box covers collection or conveyance junction boxes End of drainpipes a Agitation during wastewater CI Extend discharge point of pipes underneath at lagoon conveyance lagoon liquid level Lagoon surfaces a Volatile gas emissions ■ Proper lagoon liquid capacity • Biological mixing ® Correct lagoon startup procedures • Agitation ® Minimum surface area -to -volume ratio ® Minimum agitation when pumping O Mechanical aeration CI Proven biological additives Irrigation sprinkler • High pressure agitation ® Irrigate on dry days with little or no wind nozzles . Wind drift ® Minimum recommended operating pressure ® Pump intake near lagoon liquid surface 171 Pump from second -stage lagoon VIM Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Storage tank or • Partial microbial O Bottom or midlevel loading basin surface decomposition Q Tank covers • Mixing while filling CI Basin surface mats of solids • Agitation when emptying 13 proven biological additives or oxidants Settling basin • Partial microbial 0 Extend drainpipe outlets underneath liquid level surface decomposition [Q Remove settled solids regularly • Mixing while filling • Agitation when emptying Manure, slurry, or • Agitation when spreading 0 Soil injection of slurry/sludges sludge spreader . Volatile gas emissions 0 Wash residual manure from spreader after use outlets 0 Proven biological additives or oxidants Uncovered inanure, • Volatile gas emissions while I]. Soil injection of slurry/sludges slurry, or sludge on drying C] Soil incorporation within 48 hours Field surfaces Cl Spread in thin uniform layers for rapid drying 0 Proven biological additives or oxidants Dead animals • Carcass decomposition M Proper disposition of carcasses Dead animal • Carcass decomposition Cl Complete covering of carcasses in burial pits disposal pits 0 Proper location/construction of disposal pits Incinerators • Incomplete combustion 0 Secondary stack burners Standing water • Improper drainage 0 Grade and landscape such that water drains away around facilities • Microbial decomposition of from facilities organic matter J Swine Farm Waste Management Odor Control Checklist Source Cause IJMPs to Minimize Odor Site Specific Practices Manure tracked onto • Poorly maintained access N Farm access road maintenance public roads from roads farm access Additional Information: Available From: Swine Manure Management; .0200 Rule/BMP Packet NCSU, County Extension Center Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet NCSU--BAr Swine Production Facility Manure Management: Pit Recharge —Lagoon Treatment; EBAE 128-88 NCSU—BAE Swine Production facility Manure Management: Underfloor Mush —Lagoon Treatment; EBAE 129-88 NCSU-13AE Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 NCSU—BAE Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet NCSU—BAE Controlling Odors from Swine Buildings; P11-1-33 NCSU---Swine Extension Environmental Assurance Program; NPPC Manual N.C. Pork Producers Assoc. Options for Managing Odor; a report from the Swine Odor Task Force NCSL1 Agricultural Communications Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings Florida Cooperative Extension q- Mortality Management Methods (check which method(s) are being implemented) ❑ Burial three feet beneath the surface -of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. E� Rendering at a rendering plant licensed under G.S. 106-168.7 ❑ Complete incineration In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) Operator:Prestage Farms P-24 Lagoon A County: Bladen I. STEADY STATE LIVE WEIGHT Date: * aowa (farrow to finish) x 1417 lbs. _ * sowa (f arrow to feeder-) x 522 lbs. - 700 head (finishing only) x 135 lbs. - 0 eowa (farrow to wean) x 433 lba. - 0 head (wean to feeder) x 30 lbs. _ TOTAL STEADY STATE LIVE WEIGHT (SSLW) _ 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Mar. 14, 2001 0 lbs 0 lba 94500 The 0 Ibs 0 lbs 94500 lbs Volume = 94500 lba. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. SSLW= 1 CF/lb. SSLW Volume = 94500 cubic feet .3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet SLUDGE ACCUMULATION NOT COMPUTED AT OWNERS REQUEST. REMOVE SLUDGE 4. TOTAL DESIGN VOLUME AS NEEDED. Inside top length 272.0 feet Inside top width 94.0 feet Top of dike at elevation 50.0 feet Freeboard 1.0 feet ; Side slopes 2.5 : 1 (Inside. lagoon) Total design lagoon liquid level at elevation 49.0 feet Bottom of lagoon elevation 40.0 feet Total design volume uaing prismoidal formula �S/END: SS/END2 S5/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 2.5 2.5 2.5 2.5 267.0 89.0 9.00 AREA OF TOP LENGTH . WIDTH = 267.0 89.0 AREA OF BOTTOM LENGTH * WIDTH = 222.0 44.0 23763 (AREA OF TOP) 9768 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH WIDTH * 4 244.5 66.5 65037 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM) * DEPTH/6 23763.0 65037.0 9768.0 1.5 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 147852 CU. FT. I5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 272.0 94.0 25568.0 square feet Buildings (roof and lot water) Length x Width = 0.0 0.0 0.0 square feet TOTAL DA 25568.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 94500 Lbs. SSLW : CF of Waste/Lb./Day 180 days Volume = 2.3134 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 160 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 14914.7 cubic feet Volume of 25 year -- 24 hour storm Volume = 7.0 inches / 12 inches per foot x DA Volume = 14914.7 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 23134 cubic feet 5S. 0 cubic feet 5C. 14915 cubic feet 5D. 14915 cubic feet TOTAL 52963 cubic feet 6. SUMMARY Total required volume 147463 cubic feet Total design volume avail. 1:14:7:85:2:c:u�bicfeet Min. req. treatment volume plue sludge accumulation 94500 cubic ft At elev. 46.4 feet ; Volume is 91936 cubic feet (end pumping) Total design volume less 25yr-24hr• storm is 132937 cubic feet At elev. 48.3 feet ; Volume is 131651 cubic feet (start pumping) 7. VOLUME CHECKED BY: J . gt ..,— Ct..�1:.+ PAx4 4u ,c. DATE: 3'lS�t�r .i . L4taV�N /r OPERATION AND MAINTENANCE PLAN This lagoon is designed for waste treatment (permanent storage) with min. odor control. The time required for the planned fluid level to be reached (permanent + temporary storage) may vary due to soil conditions flushing operations, and the amount of fresh water added to the system. The designed 6 months temporary storage is an estimated volume based on: 1) waste from animals; 2) excess rainfall after evaporation; and 3) the largest 24 hour tone day) rainfall that occurs on the average of once every 25 years. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year. This estimate is based on 7 inches of excess rainfall which is equal to or exceeds the highest 6 months excess in a year. The average annual excess rainfall is approximately 8 inches. Therefore, an average of 6 inches of excess rainfall will need to be pumped each year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(s). If the outlet pipe is not installed on the elevation to begin pumping, a permanent marker must be installed on this elevation to indicate when pumping should begin. An elevation must be established to atop pumping to maintain minimum treatment depth (6 feet). Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, roils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1y2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This play; recommend& sampling and testing of waste (see attachment) before land application. 3. Begin pump -out of the lagoon when fluid level reaches eleva- tion 48.3 as marked by permanent marker. Stop pump -out when the fluid level reaches elevation 46.4 or before the fluid depth is leaa than 6 feet deep (this prevents the loss of favorable bacteria). The design temporary storage, less 25 year storm is .36048 cubic feet or 284601 gallons. As stated before, this volume will vary considerably from year to year. 4. The recommended mauimum amount to'apply per irrigation is one (1) inch and the recommends-d maximum application rate is 0.3 inch per hour. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilised as needed to maintain a vigorous stand. 6. Repair any cruder] ar•eaa or areas damaged by rodents and eatabliah in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 6. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fielda adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resourcea, Division of Environ- mental Management, has the responsibility for enforcing this law. Oparator-:Preata3e FArma P-24 Lagoon County: Bladen 11. STEADY STATE LIVE WEIGHT Date: 0 saws (farrow to finish) x 1417 lbs. _ 0 saws (farrow to feeder) x 522 lba. _ 700 head (finishing only) x 135 lbs. _ 0 saws (farrow to wean) x 433 lbs. _ 0 head (wean to feeder) x 30 lbs. _ TOTAL STEADY STATE LIVE WEIGHT (SSLW) _ 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Mar. 14, 2001 0 lbs 0 lbs 94500 lbs 0 lbs 0 lbs 94500 lbs Volume = 94500 lbs. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. SSLW= 1 CF/lb. SSLW Volume = 94500 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet SLUDGE ACCUMULATION NOT COMPUTED AT OWNERS REQUEST. REMOVE SLUDGE 4. TOTAL DESIGN VOLUME AS NEEDED. Inside top length 290.0 feet Inside tap width 105.0 feet Top of dike at elevation 50.0 feet Freeboard 1.0 feet ; 'wide slopea 2.5 : 1 (Inside lagoon) 'Fatal design lagoon liquid level at elevation 49.0 feet Bottom of lagoon elevation 40.0 feet Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 2.5 2.5 2.5 2.5 285.0 100.0 9.00 AREA OF TOP LENGTH + WIDTH = 285.0 100.0 28500 (AREA OF TOP) AREA OF BOTTOM LENGTH r WIDTH = 240.0 55.0 13200 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH WIDTH m 4 262.5 77.5 81375 (AREA OF MIDSECTION 4) CU. FT. _ [AREA TOP + (4,rAREA MIDSECTION) + AREA BOTTOM] DEPTH/6 26500.0 81275.0 13200.0 1.5 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 184613 CU. FT. 1 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA Lagoon (top of dike) Length R Width = 290.0 105.0 30450.0 square feet Buildings (roof and lot water) Length * Width 0.0 0.0 0.0 square feet TOTAL DA 20450.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 94500 Lbs. SSLW x CF of Waate/Lb./Day k 180 days Volume = 23134 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in exceese of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days exeesa rainfall = 7.0 inches Volume = 7.0 in r DA / 12 inches per foot Volume = 17762.5 cubic feet E'] . Volume of 25 year - 24 hour storm Volume = 7.0 inches 1 12 inches per foot x DA Volume = 17762.5 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 23134 cubic feet 5B. 0 cubic Feet 5C. 17763 cubic feet 5D. 17763 cubic feet TOTAL "38659 cubic feet 6. SUMMARY Total required volume 153159 cubic feet Total design volume avail. 184613 cubic feet Min. req. treatment volume plus sludge accumulation 94500 cubic £t At elev. 46.3 feet ; Volume is 114515 cubic feet (end pumping) Total design volume less 25yr-24hr storm is 166850 cubic feet At elev. 48.3 feet ; Volume is 165131 cubic feet (start pumping) 7. VOLUME CHECKED BY: 4. DATE: 3i¢Si� OPERATION AND MAINTENANCE FLAN ------------------------------ X_ au_VN 15 This lagoon is designed for waste treatment (permanent storage) with min. odor control. The time required for the planned fluid level to be reached (permanent + temporary storage) may vary due to soil conditions flushing operations, and the amount of fresh water added to the system. The designed 6 months temporary storage is an estimated volume based on: 1) waste from animals; 2) excess rainfall after evaporation; and 3) the largest 24 hour Cone day) rainfall that occurs on the average of once every 25 years. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year. This estimate is based on 7 inches of excess rainfall which is equal to or exceeds the highest 6 months excess in a year. The average annual excess rainfall is approximately S inches. Therefore, an average of €i inches of excess rainfall will need to be pumped each year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(s). If the outlet pipe is not installed on the elevation to begin pumping, a permanent marker- must be installed on this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain minimum treatment depth (6 feet). Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 112 its rapacity to prevent excessive odors during start-up. pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin pump -out of the lagoon when fluid level reaches eleva- tion 48.3 as marked by permanent mariner. Stop pump -out when the fluid level reaches elevation 46.3 or before the fluid depth is less than 6 feet deep (this prevents the loss of favorable bacteria). The design temporary storage, less 25 year storm is 40896 cubic feet or 305903 gallons. As stated before, this volume will vary considerably from year to year. 4. The recommended maximum amo�n.t tor .apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per hour. a. Keep vegetation an the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stared. G. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. S. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. 9. The Clean Water- Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. Operator:Prestage Farms P-24 Lagoon C County: Bladen 1. STEADY STATE LIVE WEIGHT Date: 0 sows (farrow to finish) x 1417 lbs. - 0 sows (farrow to feeder) x 522 1ba. _ 180 head (finishing only) x 135 lbs. _ 0 aowa (farrow to wean) x 423 lbs. _ 0 head (wean to feeder) x 30 lbs. - TOTAL STEADY STATE LIVE WEIGHT (SSLW) _ 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Mar. 14, 2001 0 lbs 0 lbs 24300 lbs 0 lbs 0 The 24300 lbs Volume = 24300 lbs. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. SSLW= 1 CF/lb. SSLW Volume = 24300 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet SLUDGE ACCUMULATION NOT COMPUTED AT OWNERS REQUEST. REMOVE SLUDGE 4. TOTAL DESIGN VOLUME AS NEEDED. Inside top length 240.0 feet Inside tap width 45.0 feet Top of dike at elevation 48.4 feet Freeboard 1.0 feet ; Side slopes 1.0 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 47.4 feet Bottom of lagoon elevation 41.4 feet Total design volume using priamoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 1.0 1.0 1.0 1.0 238.0 4.3.0 6.00 AREA OF TOP LENGTH 9t WIDTH = 238.0 43.0 AREA OF BOTTOM LENGTH * WIDTH = 226.0 31.0 10234 (AREA OF TOP) 7006 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH f WIDTH * 4 232.0 37.0 :34336 (AREA OF MIDSECTION it 4) CU. ET. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] It DEPTH/6 10234.0 34336.0 7006.0 1.0 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 51576 CU. FT. S. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 240.0 45.0 10800.0 square feet Buildings (roof and lot water) Length * Width = 0.0 0.0 0.0 square feet TOTAL DA 10800.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 24300 Lbs. SSLW R CF of Waate/Lb./Day 180 days Volume = 5949 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * Volume = 0.0 cubic feet 180 days storage/7.48 gallons per CF 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 160 days excess rainfall - 7.0 inches Volume = 7.0 in ; DA / 12 inches per foot Volume = 6300.0 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot x DA Volume = 6300.0 cubic feet TOTAL. REUUIREU TEMPORARY STORAGE 5A. 5949 cubic feet 5B. 0 cubic feet 5C. 6200 cubic feet 5D. 6300 cubic feet TOTAL 18549 cubic feet 6. SUMMARY Total required volume 42849 cubic feet Total design volume avail. 51576 cubic feet Min. req. treatment volume plus sludge accumulation 24300 cubic ft At elev. 44.7 feet ; Volume is 25966 cubic feet fend pumping) Total design volume less 25yr-24hr storm is 45276 cubic feet At elev. 46.7 feet Volume is 44549 cubic feet (start pumping) 7. VOLUME CHECKED BY: P,w14A.�, DATE: • t l,.AGadn� c. OPERATION AND MA rNTENANCE PLAN ------------------------------ Thia lagoon is designed for waste. treatment (permanent storage) with min. odor- control. The time required for the planned fluid level to be reached (permanent + temporary storage) may vary due to soil conditions flushing operations, and the amount of fresh water added to the system. The designed 6 months temporary storage is an estimated volume based on: 1) waste from animals; 2) excess rainfall after evaporation; and 3) the largest 24 hour (one day) rainfall that occurs on the average of once every 25 years. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year. This estimate is based on 7 inches of excess rainfall which is equal to or exceeds the highest 6 months excess in a year. The average annual excess rainfall is approximately 8 inches. Therefore, an average of S inches of excess rainfall will need to be pumped each year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(s). If the outlet pipe is not installed on the elevation to begin pumping, a permanent marker must be installed on this elevation to indicate when pumping should begin. An elevation must be established to atop pumping to maintain minimum treatment depth (6 feet). Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leeching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Cara should be taken when applying weatc to prevent damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (sec attachment) before land: application. 3. Begin pump -out of the lagoon when fluid level reaches eleva- tion 46.7 as marked by permanent marker. Stop pump -out when the fluid level reaches elevation 44.7 or before the fluid depth is leas than 6 feet deep (this preventa the loss of favorable bacteria). The design temporary storage, legs 25 year storm. is 12249 cubic feet or 91620 gallons. As stated before, this volume will vary c:onaiderably from year to year. &1 The recommended maximum amoun't to apply per- irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per hour. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. G. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Dry not pump within 200 feet of a residence or within 100 feet of a well. 9. The Clean Water Act of 1577 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural resources, Division of Environ- mental Management, has the responsibility for enforcing this law. 4$ l.4l,00N i> 1JOwME CoMW��p i��NS JOS r 215; SURFACE AREA of LA6000 .115 x /Do' s 211 Soo 1=TL' 1c s' x 135 = 89 2-5 FY'- 3o,14IS FZZ cove .� A" F4e68owRb = 1.0 FEET SIDE 3toPS 2.5:1 (T-S-DB) ARi'A of Top Q ARCA op 1Mi43ELT►cm 1.8s• " ._ 7p'..n [fit) = S 1.8a0 _ AREA 4rF a0 rTo#%A 140' x 4s' = 720 0 'D@P� 1/b k 78950 :. 1311583 Cu �T L �r$a TpP 1 o s' x 8 5' x 11 • Ai?Lrp ox 'MP 100, .t 8o = Seoa AREA or A^j& 56G.Tio#4( 71F' x SS'x a. If. 0 )So QOZp of $aTtDM 3a' x• ,� f-3, 333 ;rT so T 1 IO %4c -. A=.5(bb) 5' x ,o' • So'fr'. A - .S (2s x 10) As i Z5 '. 2. = 25o FTC' Sa Fr =- - - ,3ao-�7z- 3pp PT2'x 7 S' a Z Z, Soo C.0 FT ,r H 4-3,333 j• � a ZrySee Tn7aL v0LVP4W = 19Tl41t. C.UF-r AVpILAi�Lrc 993 i 3 5 L3S. ! xd,555 u3s Z. R0U,RE1) `I-REA�rME+JT VOLUMC FaA 4LA60004 VdLUME fxo, S55 X I GF/LB SSLv4 VOLOMa = 17.0, SSS G.v CT 3.vT n7PoRARy S7o iQLE ileQUiQt _...._.._ ._. LA6Qoty AZEC& (-roP OF oeke) 30, 2-5 5Q F T DGS16N TL-MP69Ati)/ a7bAA68.' ?eAlOO To Be /80 DAVS - APP"XiaaWTE DAILY PIRaOUGTaPJ OF MANG" I•J CF/Ly S3LW .001310 l.ZO, 555 "5, 54;LW ot CF of WASTE/c-8./DAy 1k 180 0AyS roiuMp- = 295 1Z Cv, Fr 5. �"-UP C- X?AiA1 F.et.e- W &XCE.SS OP F-VAPeitAls&41 V,!5L(j wt E = 7. o , .d je DA /l L rrES� Faart VOW PAe _ 17,7ct8 c4iFT. 6. VoLUMti aF a. yEAR - 24 Nopik STORM VOLUME jaC.HCS11Z ,NcNas/poor DA - Volruv%a s J7,o -7 * a Co 101r• VoLur►Z cl�tccrea sly, G.GIeNNCumd . T�r�� REQverZ6p Jatur� = /=lj&ccj �•�',��•:- ToT/4L IkXOME AVAILAj5L.Ir /�/ 31►S�OI M . 1 . OPERATION AND MAI-MTENANCE PLAN ------------------------------ This lagoon is designed for waste treatment (permanent storage) with min. odor control. The time required for the planned fluid level to be reached (permanent + temporary storage) may vary due to soil conditions flushing operations, and the amount of fresh water added to the system. The designed 6 months temporary storage is an estimated volume based on: 1) waste from animals; 2) excess rainfall after evaporation; and 3) the largest 24 hour (one day) rainfall that occurs on the average of once every 25 years. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year. This estimate is based on 7 inches of excess rainfall which is equal to or exceeds the highest 6 months excess in a year. The average annual excess rainfall is approximately 8 inches. Therefore, an average of a inches of excess rainfall will need to be pumped each year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(&). If the outlet pipe is not installed on the elevation to begin pumping, a permanent marker must be installed on this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain minimum treatment depth (6 feet). Pumping can be started or'stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land'application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odor& during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin pump -out of the lagoon when fluid level reaches eleva- tion 48.3 as marked by permanent marker. Stop pump -out when the fluid level reaches elevation 46.3 or before the fluid depth is less than 6 feet deep (this prevents the loss of favorable bacteria). The design temporary storage, leas 25 year storm is- - -40896 cubic- feet --or- 305903---gallons.-ka--stated--before-;--- this volume will vary considerably from year to year. y go r 4. The recommended maximum amount to -apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per hour. S. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. S. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Nanagement, has the responsibility for enforcing this law. 04/23/01 NON 15:48 FAX 910 592 9552 + ''PRESTAGE FARMS [a]001 Fax To: MARK QoK,-o c From: G. Cc.IFTO&I Fax: Date: Pages (including cover): � Subject: P,24 CErtzo rreA-nroAf tAAa'.c, 9�c -TF 4au 04AV6 RrJY Qd�57reKS(a�vg A+tE A 70 A N IDS 6 L rl r) 4651 Taylors Bridge Highway P. O. Box 438 Clinton, NC 28329 Phone: (910) 592-5771 State of North Carolina Department of Environment, Health and Natural Resources James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary Pork Skins Inc PO Box 445 Chadbourn NC 28431 EDEHIVR November 12, 1996 SUBJECT: Operator In Charge Designation Facility: Pork Skins Inc Facility ID#: -78=82 Robeson County Dear Farm Owner. REC!ZF" "'ED NOV 12 1996 FAYEMElirUE AFC. OFFICE Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly, requires a certified operator for each animal waste management system that serves 250 or more swine by January 1, 1997. The owner of each animal waste management system must submit a designation form to the Technical Assistance and Certification Group which designates an Operator in Charge and is countersigned by the certified operator. The enclosed form must be submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a certified operator for your animal waste management system is a violation of 15A NCAC 2H .0224 and may result in the assessment of a civil penalty. If you have questions concerning operator training or examinations for certification, please contact your local North Carolina Cooperative Extension Service agent .or our office. Examinations have been offered on an on -going basis in many counties throughout the state for the past several months and will continue to be offered through December 31, 1996. Thank you for your cooperation. If you have any questions concerning this requirement please call Beth Buffington or Barry Huneycutt of our staff at 919n33-0026. Sincerely, A. Preston Howard, Jr irector Division of Water Quality Enclosure cc: Fayetteville Regional Office Water Quality Files RO. Box 27687, AW W 4 FAX 919-715-3060 Raleigh, North Carolina 27611-7687 N)af An Equal Opportunity/Affirmative Action Employer Voice 919-715-4100 50% recycled/lam post -consumer paper ig PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION Facility Number: 9 - 1 9 7 County: &ADE Facility Name:_PR957A4E FARhks,x-+c. P-24- Certified Operator Name • 1n/5on! Operator #:_985150 **Attach a copy of Lagoon Sludge Survey Form and volume worksheets Note: A certified Sludge Management Plan may be submitted in lieu of this POA. La oon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon 6 a. Lagoon Name/ Identifier Pa 2q_A b. Total Sludge Depth (ft) 9 c. Sludge Depth to be Removed for Compliance .3 (ft) d. Sludge Volume to be Removed (gallons) 39� oo 0 e. Sludge PAN (lbs/1000 gal) f. Liquid PAN (Ibs/1000 gal) g. PAN of Sludge (Ibs) (d x e)/1000 �9 0 Compliance Timeframes: If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level results in an elevated waste analysis, a sludge management plan that meets the requirements of SB Interagency Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to DWQ within 90 days. Work to reduce the sludge level must begin within another 180 days. Compliance with NRCS Standard 359 must be achieved within two year; of the original sludge survey. If the sludge level is non -compliant but below the stop pump level of the lagoon, a POA must be filed within 90 days and compliance with NRCS Standard 359 must be achieved within two years of the original sludge survey indicating non-compliance. If future sludge surveys do not show improvement in sludge levels, DWQ may require the owner to develop a sludge management plan that meets the requirements of SIB Interagency Group Guidance Document 1.26. SPOA 3-22-2010 Page 1 of 2 NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge depth. If microbe use is planned, specify the product to be used. Sludge Management/Operation Plan Sludge Management Guidance Lagoon evaluation data developed by NCSU and a review of lagoon management records of several lagoons showed that the treatment capability of the swine lagoons evaluated in NC was not significantly adversely affected by sludge accumulations of 50% or more of the planned treatment volume of the lagoon. Therefore it is felt that it is permissible to allow sludge accumulation into the planned treatment zone of properly monitored and managed lagoons provided that: G Nutrient values of the lagoon effluent are within the normal operating range. o There is no noticeable increase in lagoon odor. o Nutrients land applied from the lagoon are properly accounted for in the application plan (WUP). Sludge Management Sludge in my lagoon will be managed by the following: o Adequately monitor to define sludge volume, location, and rate of accumulation by conducting an annual sludge survey. Maintain a minimum 2.5 feet deep zone, free of sludge at the pump intake during irrigation. o Position the pump intake and manage the irrigation operation such that the material irrigated is not more concentrated than the nutrient analysis samples. e Sufficient monitoring to address concerns that nutrients are not over applied. o Other items as required by DWQ. I hereby certify that I have reviewed the information fisted above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct. I further certify and acknowledge that compliance with regard to sludge accumulation must be achieved within two years of the original sludge survey indicating non-compliance. Sludge Survey Date: sf f2-)' o Facility Owner/Manager (print) Compliance Due Date: lbol f I Phone: 2a • 546. 5-e Date: 5L,2 612 a/o Facility Ownerl anager (signature) Retum this form to: Animal Feeding Operations Unit NC Division of Water Quality 1636 Mail Service Center Raleigh, NC 27699-1636 SPOA 3-22-2010 Page 2 of 2 Appendix i. Uigoon gh4d9v-. Suirvery Fotnn Revised Augusi 2008 A. Farm Permit or DING. Identification Number B. Lagoon Identification C. Person(s) Taking Measurements D. Date of Measurement E. Methods/Devices Used for Measurement of: a. Distance from the lagoon liquid surface to the top of the sludge layer. Sonar b. Distance from the lagoon liquid surface to the bottom (soil) of the lagoon. Previous Survey c. Thickness of the sludge layer if making a direct measurement with "core sampler'. NIA F. Lagoon Surface Area (using dimensions at inside top of bank): .6 (acres) (Draw a sketch of the lagoon on a separate sheet, list dimensions, and calculate surface area_ i he lagoon may have been built differ -ant than designed, so measurements should be made.) G. Estimate number of sampling points: a. Less than -1.33 acres: Use 8 points b. If rriore han 33 ac. acres x ii = �� , with maximum of 24. (Using sketch and dimensions, develop a uniform grid that has the same number of intersections as the estimated number of sampling points needed. Number the intersection points on the lagoon grid so that data recorded at each can be easily matched.) i I. Conduct sludga survey and record data on "Sludge Survey Data Sheet" (Appendix 2). Also, at the location of the purri 'srtnz:ey take measurements of distance from liquid surface to top of sludge layer and record >t -xn lira DnZa Sheet (last row); this must be at least 2.5 ft. when irrigating. 1. At the time of the eu-. e,, 2150 Measure the distance from the Maximum Liquid Level to the Present Liquid c Level (measure at [tt�; iag36k'i gauge pole): J_ Determine tha Jistan. 11 on, tl;e top of bans: to the Maximum Liquid Level (use',agocn or other lagoon records) K. Determine the distance frorn the Maximum Liquid to the Minimum Liquid level:, (use lagoon management plan or other lagoon records) L. Calculate the distance from the present liquid surface level to the Minimum Liquid Level (item K Minus Item 1, assuming the present liquid level is below the Maximum Liquid Level) M. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points) 9. i N. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): O. Record from the Sludge Survey Data Sheet the average thickness of the sludge layer ` P. Calculate the thickness of the existing Liquid Treatment Zone (item N minus Item L): , S Q. If Item O is greater than Item P, proceed to the Worksheet for Sludge Volume and Treatment Volume - If Item O is equal to or less than (tern P, you do not have to determine volumes. Completed by. �n nn2 L c, rr % r�:�-^ n^• -- Date: 5- 1a Print Name /Signature ,1 Appendiu 2. Sledge Survey Data Sheet" Revised August 2008 Lagoon Identification: `` � 6! A ,„� Date: Completed by �1 a ry .�.: �, T„ 5 L A -L'- .. Print Name Signature (A) (B) (C) (C)-(B) Grid Point Distance from liquid surface Distance from liquid surface ; Thickness of sludge layer No_ to top of sludge to lagoon bottom (soil) Ft. & in. Ft_ (tenths) Ft. & in. Ft. (tenths) Ft. & in. Ft. (tenths 1 2 Remote 3 Boat g 5 Readings 6 7 0 8 r 9 10 11 12 13 '1 � 15 i 16 + 17 18 19 4 ; 20 21 22 23 i 24 Number of points with readings . cju X X ft X X t,/�,' Average of points x x 3.7 x x '7 1 X x s At pump X X X X X X X X intake *All Grid Points and corresponding sludge layer thicknesses must be shown on a sketch attached to this Sludge Survey Data Sheet. • ♦ J u Appendix 3. Worksheaf ter sludge volurine and treatment vokayne Revised 3,ugust 2008 The average thickness of the sludge layer and the thickness o, the existing liquiid (sludge -free) ireatmeni zone are determined from the information on the Lagoon Sludge Survey Form ( Items O and P, respectively)_ In this example, the average sludge layer thickness is 2.5 feet and the existing liquid treatment zone is 3.5 feet. If the lagoon has a designed sludge storage volume, see notes at end of the worksheet. The dimensions of the lagoon as measured and the side slope are needed for calculations of sludge volume and of total treatment volume. If the lagoon is a standard geometric shape, the sludge volume and the treatment volume in the lagoon can be estimated by using standard equations. For approximate volumes of rectangular lagoons with constant side slope, calculate length and width at the midpoint of the layer, and multiply by layer thickness to calculate layer volume, as shown in the example. For irregular shapes, convert the totai'surface area to a square or rectangular shape. For exact volumes for lagoons with constant side slope, the "Pdsmoidal Erluations" may be used. Example Your Lagoon 1. Average sludge Layer Thickness (T) 2.5.f. -3,'-1 t-t. 2. Depth of the lagoon from top of bank to bottom soil surface (D) 3. Slope = Horizontal/ vertical side slope (S) 3 �? 4. Length at the top of inside bank (L) 457 �'L. a %O ft 5. Width at iop inside slope (W) 229 ii. ft. 6. Length at midpoint of sludge layer Lm= L-2S(D-(TI2)) 398.5 f. �2 3 3, ft. 7. Width at midpoint of sludge layer W m= W-2S(D-(TI2)) 170.5 ft. r" $ ft. 8. Volume of sludge (Vs) Vs=Lm WK, T 169,860 if' j L0 U ft3 9. Voiurne in g.-.0 :ns: Vsg=V"7.5 gal./ft'. 1,273,950 gal. gal. -iG_ Thickness of existing liquid tint. zone (Y) 3.5 si , C A 11. Thickness cf _otal treatment zone (Z) Z= T -�Y 6 ii 5 . ) ft 12. Length at midpoint of total tmi. zone LZ = L-2(S)(D-(Z12) 409 t. a Y& . ft. 13. Width at midpoint of total tmt. Zone W,. = W-2(S)(D-(ZI2) 1811 ft. 6- a' . f. 14. Volume of total treatment zone (Vz) Vz = LZ W=Z _ 444,17' 13 -� 3 15. Ratio ( R ) of sludge layer volume to total Treatment Volume R = VsNz 0.38 If the ratio R exceeds 0,50, than a sludge Plan of Action may be required. Dhech with DWQ for information on filing the Plan of Action. Note: If the lagoon has a designed sludge storage volume (DSSV), subtract that volume from both the volume of sludge (Vs) (Item 8) and from the volume of total treatment zone (Vz) (Item 14), and take the ratio. Then, R = (Vs-DSSV) I (Vz - DSSV) Example: If DSSV = 85,000 ft3, then R = (169,860 - 85,000)1 (447,174 - 85,000) = 84,860 1362,174 = 0.24. 16, Design sludge storage volume (DSSV) 85,000 rJ 17. Ratio (R) of sludge layer volume to treatment volume adjusted for designed sludge storage volume 0.24 . S PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION Facility Number: 9 - 1 97 County: _jLAOcN _ T Facility Name:_ ae—sTA&6 EAstPAst Z-.rc. P-24- - Certified Operator Name::3Pe o ld o Operator #: 8575,!;� **Attach a copy of Lagoon Sludge Survey Form and volume worksheets Note: A certified Sludge Management Plan may be submitted in lieu of this POA. La oon 1 La oon 2 La oon 3 Lagoon 4 Lagoon 5 Lagoon 6 a. Lagoon Name/ Identifier P 24B b. Total Sludge Depth (ft) 3,7 c. Sludge Depth to be Removed for Compliance , Z ft) d. Sludge Volume to be Removed (gallons) q0 Do 0 e. Sludge PAN (Ibs/1000 gal) 3,Z f. Liquid PAN (Ibs/1000 gal) g. PAN of Sludge (Ibs) (d x e)/1000 1)18 Compliance Timeframes: If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level results in an elevated waste analysis, a sludge management plan that meets the requirements of SB Interagency Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to DWQ within 90 days. Work to reduce the sludge level must begin within another 180 days. Compliance with NRCS Standard 359 must be achieved within two years of the original sludge survey. If the sludge level is non -compliant but below the stop pump level of the lagoon, a POA must be filed within 90 days and compliance with NRCS Standard 359 must be achieved within two years of the original sludge survey indicating non-compliance. If future sludge surveys do not show improvement in sludge levels, DWQ may require the owner to develop a sludge management plan that meets the requirements of SB Interagency Group Guidance Document 1.26. SPOA 3-22-2010 Page 1 of 2 NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge depth. If microbe use is planned, specify the product to be used. Sludge Management/Operation Plan Sludge Management Guidance Lagoon evaluation data developed by NCSU and a review of lagoon management records of several lagoons showed that the treatment capability of the swine lagoons evaluated in NC was not significantly adversely affected by sludge accumulations of 50% or more of the planned treatment volume of the lagoon. Therefore it is felt that it is permissible to allow sludge accumulation into the planned treatment zone of property monitored and managed lagoons provided that: C Nutrient values of the lagoon effluent are within the normal operating range. o There is no noticeable increase in lagoon odor. o Nutrients land applied from the lagoon are properly accounted for in the application plan (WUP). Sludge Management Sludge in my lagoon will be managed by the following: o Adequately monitor to define sludge volume, location, and rate of accumulation by conducting an annual sludge survey. o Maintain a minimum 2.5 feet deep zone, free of sludge at the pump intake during irrigation. o Position the pump intake and manage the irrigation operation such that the material irrigated is not more concentrated than the nutrient analysis samples. o Sufficient monitoring to address concerns that nutrients are not over applied. o Other items as required by DWQ. I hereby certify that I have reviewed the Information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information Is accurate and correct. 1 further certify and acknowledge that compliance with regard to sludge accumulation must be achieved within two years of the original sludge survey indicating non-compliance. Sludge Survey Date: S l+z 1 1 c> _ R4Nbhcc N. K^utar _ Facility Owner/Manager (print) Compliance Due Date: 9 0 1 Phone: 9/0 - 591 - 5719 r 2- /v� Date:---%� �Za1p Facility Owner/Mana er (signature) Return this form to: Animal Feeding Operations Unit NC Division of Water Quality 1636 Mail Service Center Raleigh, NC 27699-1636 SPOA 3-22-2010 Page 2 of 2 Appendix 9. Lagoon Sh--dgle Survey Form Revised August 2008 A. Farm Permit or DVVO Identification Number B_ Lagoon Identification C. Person(s) Taking Measurements D. Date of Measurement E. MethodslDevices Used for Measurement of: ' 1 }} t fj )) a. Distance from the lagoon liquid surface to the top of the sludge layer. Sonar b. Distance from the lagoon liquid surface to the bottom (soil) of the lagoon. Previous Survey c. Thickness of the sludge layer if making a direct measurement with "core sampler". N/A F. Lagoon Surface Area (using dimensions at inside top of bank): 3 (acres) (Draw a sketch of the lagoon on a separate sheet, list dimensions, and calculate surface area. The lagoon may have been built differant than designed, so measurements should be made_) G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points _ b. If more than 1.33 ac. $ acres x 6 = with maximum of 24. (Using sketch and dimensions, develop a uniform grid that has the same number of intersections as the estimated number of sampling points needed. Number the intersection points on the lagoon grid so that data recorded of each can be easily matched.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet' (Appendix 2). Also, at the location of the pump intake, take measurements of distance from liquid surface to top of sludge layer and reco.d it,7n the DrAa Sheet (last row); this must be at least 2.5 It. when irrigating_ At the time of the survey, also measure the distance from the Maximum Liquid Level to the Present liquid Level (measure at the lagoon gauge pole): J. Determine the distance from the top of bank to the Maximum Liquid Level (use lagoon management plan or other lagoon records) K. Determine the distance from the Maximum Liquid to the Minimum Liquid level: (use lagoon management plan or other lagoon records) L. Calculate the distance from the present liquid surface level to the Minimum Liquid Level (Item K Minus Item 1, assuming the present liquid level is below the Maximum Liquid Level) M. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points) N. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): O. Record from the Sludge Survey Data Sheet the average thickness of the sludge layer: P. Calculate the thickness of the existing Liquid Treatment Zone ( Item N minus Item L ): Q_ If Item O is greater than Item P, proceed to the Worksheet for Sludge Volume and Treatment Volume. ff #em O is equal to or less than Item P, you do not have to determine volumes. r' 5 Date: S- l-� - !Q1 Completed by: Print Name /Signature Appendix 2. Sludge Surrey Data Sheet Revised August 2008 Lagoon Identification: Completed by: - Print Name ? Signature Date: :5"- —. - 10 (A) {B) (C) (G)-(B) Grid Point Distance from liquid surface Distance from liquid surface "thickness of sludge layer No. to top of sludge to lagoon bottom (soil) Ft_ & in. Ft_ (tenths) Ft. & in. Ft. (tenths) Ft. _ & in. Ft. (tenths) 1 2 Remote 3 Boat 4 5 Readings 6 a 7 i $ � i 9 F 10 12 @ 1 13 14 } 15 1617 t 18 19 ! 4 20 9 I 21 22 23 24 Number of oints with readings v o X X X X l.} Pt Average of X X{ X X �% X X j. r 1 points At pump X X q 7 '' X X X X X X intake *All Grid Points and corresponding sludge layer thicknesses must be shown on a sketch attached to this Sludge Survey Data Sheet. Appendix 3- Worksheet for sludge voiurne and Y:eGtment voiUnTle Revisec, P%ug'.isi 2008 The average thickness of the sludge layer and the thickness of the existing liquid (sludge -free) treatment zone ai a determined from the information on the Lagoon Sludge Survey Form ( Items O and 1 , respectively). in this example, the average sludge layer thickness is 2.5 feet and the existing liquid treatment zone is 3.5 feet. If the lagoon has a designed sludge storage volume, see notes at end of the ►arorksheet. The dimensions of the lagoon as measured and the side slope are needed for calculations of sludge volume and of total treatment volume. If the lagoon is a standard geometric shape, the sludge volume and the treatment volume in the lagoon can be estimated by using standard equations. For approximate volumes of rectangular lagoons with constant side slope, calculate length and width at the midpoint of the layer, and multiply by layer thickness to calculate layer volume, as shown in the example. For irregular shapes, convert the total surface area to a square or rectangular shape. For exact volumes for lagoons with constant side slope, the "Prismoidal Equations" may be used_ Example Your Lagoon 1. Average sludge Layer Thickness (T) 2.5 ft. 7 ft. 2. Depth of the lagoon from top of bank to bottom soil surface (D) f. 3_ Slope = Horizontal/ vertical side slope (S) 3 r� 4_ Length at the top of inside bank (L) 457 Ft.� r i. 5. Width at top inside slope (W) 229 f . r ft. 6. Lengien at midpoint of sludge layer Lm= L-2S(D-(T12)) 398.5 fi. ft. 7. Width at midpoint of sludge layer W m W-28(D-(T12)) 170.w 'T. 8. Volume of sludge (Vs) k/s=L�, W -I _ 169,860 i �� S �, 1 +t3 V 9. Volume ire galiorrs: Vs9NA1'7.5 gal./ft-3.- 1 '773,0`,r513 �_f .�4M..��;� �3F. 10. Thickness of existing liquid tmt. -_one (`) Y :': `- ' : �� -� � i 1 3 . Thickness of total treatment zone (?) = T �-Y ','`- "' `� -�' _ ft 12. Length at :midpoint of total tmt. zone LZ= L-2(S)(D-(Z12) �0 -IL ;36 7• %ri. 13. Width at midpoint of total tmt. Zone W, = W-2(S)(D-(J2) 1 sg i R. T7.1 ft. 14. Volume of total treatment zone C% z) Vz = Lz WZ Z 96 15. Ratio ( R ) of sludge layer volume to total Treatment Volume R = VsNz 0.38 O, S7-L If the ratio R exceeds 0.50, than a sludge Plan of Action may be required. Check 1mith DW43 for information on filing the Plan of Action. Note: If the lagoon has a designed sludge storage volume (DSSV), subtract that volume from both the volume of sludge (Vs) (Item 8) and from the volume of total treatment zone (Vz) (Item 14), and take the ratio. Then, R = (Vs-DSSV)1(Vz - DSSV) Example: If DSSV = 85,000 ft3, then R = (169,860 - 85,000) 1 (447,174 - 85,000) = 84,860 / 362,174 = 0.24. 16. Design sludge storage volume (DSSV) 85,000 1,,1-A 17, Ratio (R) of sludge layer volume to treatment volume adjusted for designed sludge storage volume 0.24