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090140_CORRESPONDENCE_20171231
NCDENR North Carolina Department of Environme=ECEIV Division of Water QuaBeverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary July 14,.2010 { Prestage Farms Inc ' u t_ J r P-15 I� PO Box 438 9 FRO ; Clinton, NC 28329 Subject: Certificate idoveralie;l�o S090140 P-15 Swine Waste Collection, Treatment, Storage and Application System Bladen County Dear Prestage Farms Inc: In accordance with your July 13, 2010 request to change operation type without increasing the currently permitted steady state live weight, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Prestage Farms Inc, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the P-15, located in Bladen County, with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: Boar/Stud: Wean to Feeder: Farrow to Wean: 1506 Gilts: Farrow to Finish: Farrow to Feeder: Other: If this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. The COC shall be effective from the date of issuance until September 30, 2014, and shall hereby void Certificate of Coverage Number AWS090140 dated October 1, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Please pay careful attention to the record keeping and monitoring_ conditions in this permit. Record keeping forms are unchanged with this General Permit. Please continue to use the same record keeping forms. 1636 Mail Service Center, Ralegh, North Carolina 27699-1636 Location: 2728 Capital 13W., Raleigh, North Carolina 27664 One Phone: 919.733-3221 4 FAX: 919-715-05M \ Customer Service: 1-877-623-6748 North Cafofina Internet www.nrwaterquality.otg Naturally �'}� 1��//I , An Equal Opportunity 1 Affirmative Action Emptoyer `/ 1/ ` all If your Waste Utilization Plan (WUP) has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate you will need to have a new WUP developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Per 15A NCAC 2T .0105(h) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, then an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the Animal Feeding Operations Unit for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. In accordance with Condition 11.22 of the General Permit, waste application shall cease within four (4) hours of the time that the National Weather Service issues a Hurricane Warning, Tropical Storm Warning, or a Flood Watch associated with a tropical system for the county in which the facility is located. You may find detailed watch/warning information for your county by calling the Wilmington, NC National Weather Service office at (910) 762-4289, or by visiting their website at: www.erh.noaa.gov/er/ilm/ This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection Staff may be reached at (910) 433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-3221. Sincerely, for Coleen H. Sullins Enclosure (General Permit AWG100000) cc: (Certificate of Coverage only for all ccs) Fayetteville Regional Office, Aquifer Protection Section Bladen County Health Department Bladen County Soil and Water Conservation District APS Central Files (Permit No. AWS090140) AFO Notebooks Prestage Farms Inc Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality July 1, 2007 Douglas A Bordeaux Douglas Bordeaux #2 98 Sweet Home Church Rd Elizabethtown, NC 28337 Subject: Certificate of Coverage No. AWS090040 Douglas Bordeaux #2 Animal Waste Management System Bladen County Dear Douglas A Bordeaux: In accordance with your application received on 18-Jan-07, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Douglas A Bordeaux, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Douglas Bordeaux #2, located in Bladen County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 3672 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition 111.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pav careful attention to the record kegpin and nd monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwatMuality.orr? Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer- 50% Recyded110% Past Consumer Paper N���"` Carolina �/Vlll7[f Ily Raleigh, NC 27699-1636 Telephone. (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Bladen County Health Department Bladen County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS090040 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality July 1, 2007 Prestage Farms Inc P-15 ,},2 7 27 PO Box 438 Clinton, NC 28329 Subject: Certificate of Coverage No. AWS090140 P-15 Animal Waste Management System Bladen County Dear Prestage Farms Inc: In accordance with your application received on 15-Dec-06, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Prestage Farms Inc, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the P-15, located in Bladen County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 0 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 1250 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition 111.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay_ careful attention to the record keeping and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwaterquali , .oM Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer— 50% Recycledl10% Post Consumer Paper OM Not Carolin Ama druffy Raleigh, NC 27699-1636 Telephone: (919) 733-322I Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .011 I (c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100=foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Bladen County Health Department Bladen County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS090140 son= 01/19/04 MON 15:32 rA.X 910 592 9552 PUSTACE PARKS - --�---- Q001 RECEIVED 2H03 ANINL4L FACILITY ANNUAL CER FICATION FORNI DW - FAYETII_tiILLE REG[O1dAi. ORRCE Certificate of Coverage or Permit Numbers ��o� !+{o. County Year 200 Facility Name (as shown on Certificate of Coverage or Permit)---E_ j,j Operator in Charge for this Facility. Po rjaj . Certification iI 177 �6 Land application of animal waste as allowed by the above pernvt occi.s-red during the past calendar year ,j YES NO. If NO, skip Part I and Part II and proceed to the certification. Also; if anirnal waste was generated but not land applied, please attach an explanation on how the animal waste was handled_ Part I : Facility Information_ 1. Total number- of application Fields ❑ or Pulls 41ease check the t gpropriate box) in the Certified Animal Waste Management Plan (CAWMP): q Total U::eable Acres approved in the CAWMP 2. Total number of Fields D or Pulls t4please check the appropriate box) on which land application occurred during the year: _ Tonal Acres on which waste was applied 29 — 3 _ Total pounds of Plant Available Nitrogen (PAN) applied during thc: year for all application sites: 6501 4. Total pounds of Plant Available Nitrogen (PAIN) allowed to be lan-: applied annually by the CAWMP and the permit:OS 5. Estimated amount of total manure, litter and process wastewater sc.ld or given to ocher persons and taken off site during the year tons ❑ or gallor.s C (prcase check the appropriate box) 6. Annual average number of animals by type at this facility during the previous year: 7. Largest and smallest number of animals by type at this facility at any onetime during the previous year: Largest _ !2 1,q Smallest - (These numbers are for informational purposes only since the only Kermit limit on the number of animals at the facility is the annual average numbers) 8: Facility's Integrator if applicable: PI's �� �, r_rns — nc. Part It: Facility Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN CAR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. Only animal waste generated at this facility was applied to the pear•,"Aced sites during Yes VNo the past calendar year. THE' K+4Crf,ly ne[etved .appoeox. 3so/000 SAI)o,4s of whsrC WATER Feoo, 4^10T44EI? OCAc11,1Y. AFACF 3-14-03 01/19/04 RON 15:33 FAX 910 592 9552 PRESTACE FARMS Z 002 2. The facility was operated in such a way that there was no direct runoff of waste from [ Yes C No the facility (including the houses, lagoons/storage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility during the past dYes ❑ N calendar year. 4. "there was no freeboard violation in any lagoons or storage ponds at this facility during dYes ❑ No the past calendar year. 5. There was no PAN application to any fields or crops at this facility greater than the VYes ❑ No levels specified in this facility's CAWMP during the past calendar yeas. 6. All land application equipment was calibrated at least once during the past calendar year. E(Yes ❑ No 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon Pf Yes ❑ No was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed. S. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. iJ Yes ❑ No 9. Annual soils analysis were performed on each field receiving animal waste during the E Yes ❑ No past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year? HrYes ❑.No 11. All required monitoring and reponing was performed in accordance with the facility's E�Yes ❑ No permit during the past calendar year. 12.-All operations and maintenance requirements in the permit were complied with during Yes ❑ No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 13. Crops as specified in the CAWMP were maintained during the past calendar year on all Yes ❑ N. sites receiving animal waste and the crops grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the permit and the CAWMP for this facility were Yes ❑ No maintained during each application ofanimal waste during the past calendar year_ " I certify under penalry of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations_" 1, Perrnittee Name and Title (type or print) Ze of — -!a Al. 1-4q_ Signatwe ofPermi ate Signature of Operator in Charge (if different from Pertnittee) Date AFACF 3-14-03 2 4 Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number_ i- / YO B. Lagoon Identification P - is C. Person(s) taking Measurements 7a ^mac 4- S.rjd!y D. Date of Measurements - - 3 - 61 E. Methods/Devices Used for Measurement of: a. Distance from the lagoon liquid surface to the top of the sludge layer: b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon. .Jd4;t spar- _ c. Thickness of the sludge layer if making a direct measurement with "core sampler": NA F. Lagoon Surface Area (using dimensions at inside top of bank): a • 8 (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points: a. Less than 1.33 acre: Use 8 points b. If more than 1.33 acre, 1. S- acres x 6 = �Q -, with maximum of 24. (Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet". 1. At time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): J. Determine distance from Maximum Liquid Level to Minimum Liquid Level: ?.O (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid level: Item J - Item I, assuming present liquid level is below Max. Liq. Level: j. L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points): 7 M. Record from sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points):. R N. Record from sludge survey data sheet the average thickness of the sludge layer: 1. O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): (Note: If Item 0 is less than 4 ft., a sludge removal and utilization plan may be required by N. C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by _TAP - A a r., F C �„» %ter .) Date: : Print Name r� Signature White - Office Yellow - Producer Sludge Survey Data Sheet Lagoon Identification: Sludge Survey Data Sheet P- is Completed by: ,. !n., :y,t . a rr Date: Print Name Signature Y (A) Grid Point No. (B) Distance from liquid surface to top of stud a P Distance from liquid surface to lagoon bottom soil P -fs) Thickness of sludge la er Ft. & inches JIFeet tenths Ft. & inches Feet tenths Ft. & inches Feet tenths 2 6.S 3 S• 4 5 S. 6 ss 7 S. Y s s 9 S. 7 10 'S IQ 11 5.5 12 5.3 13 14 S. S 15 6.0 16 17 6. 18 19 20 21 22 23 24 Average s 9 7.7 /, 8 *All Grid Points and corresponding sludge layer thickness must be shown on a sketch attached to this Slue Survey Data Sheet. See Appendix 6 for conversion from inches to tenths of feet. White - Office Yellow - Producer 01/ 9/04 RON 15:32 FAX 916 592 9552 PRESTACE.rARHS EJ001 KAR 2 213 . ANIlAAL FACILITY ANNUAL CERTIFICATION -FORM] . Certificate of Coverage or Permit Number a _ :o County i4R ^ Year 200q Facility Name (as shown an Certificate of Coverage or Permit)._ Operator in Charge for this Facility W1N4c :'` ggt4r_�_ CertiliAJ catian -- Land application ofanirnal-waste as allowed by the above.permit occured during the'past calendar year �_ YES NO. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on how the animal waste was handled. Part I:. _Facility Informatiol : 1. Total number of application Fields ❑ or Pulls ld(please check the t.ppropriate box) in the Certified Animal Waste Management Plan (CAWMP): _ _ Y Total U:,eable Acres approved in the CAWMP .2. - Total number of Fields ❑ or Pulls (please check the appropriate box) on which land application' occurred during the year: �} Total Acres on which waste was applied 3. Total pounds of Plant Available Nitrogen (PAN) applied during tht: year for all application sites: 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be Iand applied annually by the CAWMP and the pcnnit: _ k4 0 f 5. Estimated amount of total manure, Iitter and process wastewater sold or given to other persons and taken off site during the year , _ _ tons ❑ or gallons ❑ (please check the appropriate box) 6. Annual average number"of animals by type at this facility during the previous year: 7. Largest and smallest number of animals by type at this facility at ariy one time during the previous year: Largest 13 14 Smallest 0176 (These numbers are for informational purposes only since the only permit limit on the number of animals at the facility is the annual average numbers) 8'. Facility's Integrator if applicable: Part It: Facility Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRUTTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. 1. Only animal waste generated at this facility was applied to the permitted sites during (dyes ❑ No the past calendar year. AFACF 3-14-03 01/19/04 LION 15:33 FAX 910 592 9552 PRESTAGE FARMS 002 r V ?. The facility was operated in such a way that there was no direct runoff of waste from LrJ Yes C. No the facility (including -the houses, lagoons/storage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility dtiririg the past dYes ❑ N calendar year. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during [ 'Yes ❑ No the past calendar year. 5. There was no PAN application to any fields or crops at this facility greater than the VYes ❑ No levels specified in this facility's CAWIvIP during the past calendar year. 5. All land application equipment was calibrated at least once during the past calendar year. 0"Yes []No 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon 9"Yes ElNo was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed. 8. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification EdYes ❑ No 9: Annual soils analysis were performed on each field receiving animal waste during the Yes ❑ No past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year? dYes ❑. No 11. All required monitoring and reporting was performed in accordance with the facility's E� Yes ❑ No permit during the past calendar year. 12. All operations and maintenance requirements in the permit were complied with during dYes ❑ No the past calendar .year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. / 13. Crops as specified in the CAWN W were maintained during the past calendar year on all 9 Yes ❑ N, sites receiving animal waste and the, crops grown were removed in accordance with the facility's permit. ,_/ 14. All buffer requirements as specified on the permit and the CAWMP for this facility were L+�S Yes ❑ No maintained during each application of animal waste daring the past calendar year. " I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 9A4AN I% N . RA RE+oOT " b I—OtLTOV I AW Permittee Name and Title (type or print) T '41. kj�t 21P 0 f Signature of Pdr-mi a Date ge different from Permittee) Date AFACF 3-14-03 2 E Lagoon sludge survey Form A. Farm Permit or DWQ Identification Number 09-1+0 B. Lagoon Iderrdficatton C. Person(s) taking Measurements AC D. Date of Measurements J� E. McVwds/DeVmes Used for Measuement of: a. Distance from the Lagoon liquid surface to the top of the sludge layer: f7 r12 IL b. Distance from the lagoon liquid surface to the bottom (sd1) of Lagoon: c. Thickness of the sludge layer If making a direct measurement with "core sampier` F. Lagoon Surface Area (using dimensions at the Inside top of bank):_ a (awes) (Draw sketch of lagoon on a separate sheet and list dimeand calculate surface area.) G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points t� ; b. If more than 1.33 acres, 2, k acres x 6 = 1 a . with maArnurn of 24. (using sketch and dimensions, develop a uniform'grid' that has number of IntenswOm puft 1huimatd+ most closely with the estimated number of sampling points needed. Number the grid Ind paints an the lagoon grid to correspond with the data to be recorded for points of measurement) Fl_ Conductsludge survey and record data on "Sludge Survey Data sheer. 1. At the lime of sludge survey, also measure the distance from the Maximum Uquid Level to the Present Liquid Level (measure at the lagoon gage pole): _1 J. Determine distance from Maximum Liquid ttmlt to W*num Liquid Level: oZ O (Determine from Plan or other Lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid Level: ttemJ - Item 1, assuming present liquid level is below Max. Uq_ Laves: r L Raced from sktdge survey data sheet the distance from the present liquid surface lave( to the lagoon bottom (average for all the measuement points)-. II to.7 M. Record from the sludge survey data sheet the distance from the present liquid surface level to the top of tha sludge layer (average for all the meamnernerrl points): �• Z N. Record from the sludge survey data sheet the average thidutess of the sludge layer. .Z O. Calculate the thickness of the erdsting Liquid Treatment Zone (ttern M -item Ky. , �p (Note: If Item O is legs than 4 IL, a sludge remove! and utilization plan may be required try N.C. DWQ. See your specific permit or contact DWQ for more irdormation.) P. Proceed to the sludge Volume Worksheet it desire to calculate sludge volume for rectaryutar shaped lagoon with uniform We slope. Completed by �� Dafie: 4' i 4p Sludge Survey Data Sheet Lagoon Identification: Completed By: Print Name Date: I Grid Point No. Distance from liquid surface to top of slud 'Distance from liquid surface Thickness of sludge • C • attached to this Sludoe Survey Data Sheet. Conversion Table From Inches to Tenths of feet Inches Tenths of feet Inches Tenths of feet 1 0.1 7 0.6 2 0.2 8 0.7 3 0.2 9 0.7 4 0.3 10 0.8 5 0.4 11 0.9 6 0.5 12 1.0 : ., . . .. ; ' i i I I I I I , , : .: _ ' .-.. 1 ..-_._• . _,• - - J ? E E i 11 i ! � I � 1 i I i . J - - r i' ' i - � i , I. _ - I ' I - i .;_ : i , ' : ; i I _ S _ I ,. 1 I , i ! I 1 ' - , ! _.. _; ; ? i , i.. - , 1 , 1 _ i ! ' -1 _p -i, f -I. : i 1 t • i �~ r { i I , I J . . . i - i - - - _ , .. _ 1 , , - 1 i -. 3. _ _ J __ I i I .f • i - J , - - _ _ __ _ _ , . I, I, i I I .I 1- r' i .._ .. .. _ _ _ , I , - - - .. _ J. 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I ,.-'i J' , - } I _i_-J..; J - - -- - -- -- - •� - I - J_ - ."i- -..y i - - L_.i - I ..7 �i 1 I_- T. ,- i , r r, - _ 1 _' r I t -- I i , 1 ',� - 1 + j - f ' ' I -.., I _;,._I --- -, _-. 1--....',.I - . a ._ - _ Z-- 7 -7 I -J__ . l_.il J _ - - o - _ - , - __ - - - , - 1 -J--.' -- - -... -...,. , 1 f I 1 ! ' I f 1 1 1 7 1 I � ,� -_ I �� i. .I i- I { { -r i ! h 9 ! J_.. _ . . . • - . I - , - - �_._ ,- _ �' . I i ,3 1 , , , - - it - I , I 1 ` ! ; . , J .. . S . _ . . . I , , , . : __ State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Prestage Farms P-15 PO Box 438 Clinton NC 28328 Dear Prestage Farms: 1 � • NCDENR NORTH 6..AROUNA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES December 30, 1999 RECEIVE® 1 0 2000 FAYETTEVILLE REG. GFFICE Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 9-140 Bladen County This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e_ IRR1, IRR2, DRYI, DRY2, DRYS, SLUR], SLUR2, SLD1, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. Since y, Kerr T. Stevens, Director Division of Water Quality cc: Fayetteville Regional Office Bladen County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycle&10% post -consumer paper Seate of North Carolina Department of Environment, Health and Natural Resources James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary November 12, 1996 Prestage Farms Inc P-15 PO Box 438 Clinton NC 28328 SUBJECT: Operator In Charge Designation Facility: P-15 Facility ID#: 9-140 Bladen County Dear Farm Owner: RECEIVED NOV 12 1"6' FAYT E-MILLE RFC,, OFFICE Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly, requires a certified operator for each animal waste management system that serves 250 or more swine by January 1, 1997. The owner of each animal waste management system must submit a designation form to the Technical Assistance and Certification Group which designates an Operator in Charge and is countersigned by the certified operator. The enclosed form must be submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a certified operator for your animal waste management system is a violation of 15A NCAC 2H .0224 and may result in the assessment of a civil penalty. If you have questions concerning operator training or examinations for certification, please contact your local North Carolina Cooperative Extension Service agent or our office. Examinations have been offered on an on -going basis in many counties throughout the state for the past several months and will continue to be offered through December 31, 1996. Thank you for your cooperation. If you have any questions concerning this requirement please call Beth Buffington or Barry Huneycutt of our staff at 91gn33-0026. Sincerely, A. Preston Howard, Jr., irector Division of Water Quality Enclosure cc: Fayetteville Regional Office Water Quality Files P.Q. Box 27687. AW W * FAX 919-715-3060 Raleigh, North Carolina 2761 1-7687 Nvf An Equal Opportunity/Affirmative Action Employer Voice 919-715-4100 - 50% recycled/10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director CERTIFIED MAIL RETURN RECEIPT REQUESTED restage Farms P-15 PO Box 438 Clinton NC 28328 Farm Number: 09 - 140 Dear Prestage Farms : April 17, 1998 RECEIVELD 4RR 17 1998 FAYETTEVILE REG. GF; !CE You are hereby notified -that P-15, in accordance with G.S. 143-215.1 OC, must apply for coverage under an Animal Waste Operation General Permit. Upon receipt of this letter, your farm has sixty(60) days to submit the attached application and all supporting documentation. In accordance with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within sixty (60) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. If any of the general or operation information listed is incorrect please make corrections as noted on the application before returning the application package. The signed original application, one copy of the signed application, two copies of a general location map, and two copies of the Certified Animal Waste Management Plan must be returned to complete the application package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Non -Discharge Permitting Unit Post Office Box 29535 Raleigh, NC 27626-0535 If you have any questions concerning this letter, please call Mike Lewandowski at (919)733-5083 extension 362 or Jeffery Brown with the Fayetteville Regional Office at (910) 486-1541. Sincerely, 4,'rA. Preston Howard, Jr., P.E. cc: Permit File (w/o encl.) Fayetteville Regional Office (w/o encl.) P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper FA-n - 14�- Ps Waste Utilization Plan Producer: Prestage Farms, Inc. Name of Farm: P-15 Location: P. 0. Box 438 Clinton NC 28329 Phone: 910-592-5771 Type of Operation: Farrow -Feed Number of Animal: 1250 Storage Structure: Anaerobic Lagoon Method of Application: Irrigation Amount of waste produced per year: Amount of plant available N (PAN) produced/year: County: Bla .,� f•1. mr) 01" lot DEC 28ZQ DENR - FAYMEMLE REGIOiM OFACE 9183 ton/year 8125 lbs./year The waste from your animal facility must be land applied at a specked rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in the implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils , when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWO regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crops production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which Page 2 Could allow additional waste to be : �Ipp!ied. Provisions shall be. made far the area receiving :vaste to be fleyible so as to accommodate changing waste analysis c-.ntent and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This wasteutilization plan, if carried oui, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract No. Field No. Soil Type Crop Code YieldlAc ' bs. N unit Acres Lbs N Used Month to Apply Lbs_ N Per Ac. 1835 1 GoA CB -Graze 5.5 50 5.60 1540 MAR-OCT 275 1835 1 GoA SG -Graze 1 50 5.60 280 OCT-MAR 50 1835 2 NoB CB -Graze 5.2 50 14.00 3640 MAR-OCT 260 1835 2 NoB SG -Graze 1 50 1 14,001 700 OCT-MAR 1 50 1835 3 Ra CB -Graze 3.8 50 1 L 14.20 1938 MAR-OCT 1 190 1835 3 Ra SG -Graze 1 50 1 10.201 510 OCT-MAR 1 50 Total 29.80 8608lbs. Available Nitrogen 8125 lbs. Surplus or deficit -483 lbs. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. P-3 5 Page 3 The applicator is cautioned that P and K may be over applied whilr-� i-neeting the N requirement~. In the futu:-a, regulations may require farmers in some parts of NoWi.. Carolina 0-) have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through grazing, hay and for silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity, especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fail. The ideal time to interplant small grain, etc. is late September or early October . Drilling is recommended over broadcasting..Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1250 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years you will have approximately 6250 lbs. of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 21 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 50 acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity P-�5 Page 4 of the soil at the time of irrigation nor should the plant av ailzble nitrogen applied exceed the nitrogen needs of "e crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract No. Field No. Soil Type I Crop Code Applic. Rate inlhr Applic. Amount 1835 1 GoA CB -Graze 0.5 1.0 1835 1 GoA SG -Graze 0.5 1.0 1835 2 NoB CB -Graze 0.5 1.0 1835 2 No SG -Graze 0.5 1.0 1835 3 Ra 1 CB -Graze I 0.4 1.0 1835 3 Ra SG -Graze 0.4 1.0 P-15 Page 5 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates shown in the tables. Failure, to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to appling the waste. NARRATIVE OF OPERATION P-15 Page 6 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runof. drift, manmade conveyances, direct application. or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply waste. If the producer does not own adequate land to properly dispose of waste , he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application_ It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year_ Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG standard 393 - Filter Strip). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding_ (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff does not occur offsite or to the surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fail or winter for spring planted crops on soils with a high potentual for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residenrial property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). Page 7 REQUIRED SPECIFICATIONS (continued) 12. Animal waste s!;all not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owner' by he landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegtation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidences of erosion, leakage or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illigal discharge, pollution and erosion. 19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetation and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and the bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for fire (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 8 WASTE JTILIZr,-= ION PLAN AGREEMENT 11ame of Farm: P-15 Owner/Manager Agreement Prestage Farms, Inc. I (we) understand and will follow and implement the specifications and the operation and maintenance proce- dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Prestage Farms, Inc. Signature: PitimGE VArewc-S; -%N,- b x A. AL, Name of Manager (If different from owner) Signature: Name of Person Preparing Plan: G. Glenn Clifton Affiliation: Prestage Farms, Inc. Address: P.O. Box 438 Clinton, NC 28329 Phone: 910-596-5749 Date: fLj jU a Date: Signature: ,Q,r.,}1 L' l ,' Date: Wi1doL mot., . I.�•.r"• '-1 _-V.5��� „••-`'''+•'' `. .,; ` .l s _ter �: tt k•2Y!.. \ •-�-4Z aa/. Y c a -'�_ r' Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W, Klimek P.E. Director Division of Water Quality December 1, 2006 CERTIFIED MAIL RETURN RECEIPT REOUESTED Prestage Farms Inc P-15 I PO Box 438 - - Clinton, NC 28329 - -- Subject: Application for Renewal of Coverage for Expiring NPDES General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State Non -Discharge General Permits are available at http://h2o.enr.5tate.ne.us/Ltps/afou/downlgads.htm or by writing or calling: NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 In order to assure your continued coverage under one of these two types of general permits, you must submit an application for permit covers - a to the Division. Enclosed you will find a 'Request for Certificate of Coverage Facility Currently Covered by an Expiring NPDES General Permit.' The application form must be completed and returned by January 2, 2007._Please note. vou must include two 2 co ies of your most recent Waste Utilization Plan with the application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-3221. Sincerely, Ted L. Bush, Jr., Chief Aquifer Protection Section Enclosures cc (w/o enclosures): Bladen County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - 090140 Prestage Farms Inc Aquifer Protection Section 1636 Mail Service Center Internet: www.Dcwatgguality.org Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer- 50% Recycled110% Post Consumer Paper Raleigh, NC 27699-1636 Telephone: Raleigh, NC 27604 Fax 1: Fax I. Customer Service: Pt Carolina (919)atura!!r� (919) 715-0588 (919)715-6048 (877)623-6748 o�0� WaT �qpG - l-n y Prestage Farms P-15 PO Box 438 Clinton NC 28328 Dear Prestage Farms: Michael F. Easley, Goverrror William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E., Director Division of Water Quallty April 9, 2003 Subject: Certificate of Coverage No. NCA209140 P-15 Swine Waste Collection, Treatment, Storage and Application System Bladen County On March 14, 2003, .the North Carolina Division of Water Quality (Division) issued an NPDES General Permit for swine facilities. The General Permit was issued to enable swine facilities in North Carolina to obtain coverage under a single permit that addresses both State and Federal requirements. In accordance with your application received on March 7, 2003, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Prestage Farms, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with NPDES General Permit NCA200000. The issuance of this COC supercedes and terminates your COC Number AWS090140 to operate under State Non -Discharge Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the P-15, located in BladenCounty, with an animal capacity of no greater than an annual average of 1250 Farrow to Feeder swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until July 1, 2007. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information -must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and Federal general permit it contains many new requirements in addition to most of the conditions contained in the current State general permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions in this hermit. The Devices to Automatically Ston Irrigation Events Form must be returned to the Division of Water Quality no later than 120 days following receipt of the Certificate of Coverage. The Animal Facility Annual Certification Form must be completed and returned to the Division of Water Quality by no later than March Ist of each year. Non -Discharge Permitting Unit Internet httpJ/h2o.enr_state_nc.us/ndpu 1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone (919) 733-5083 Fax (919)715-6048 Customer Service Center Telephone 1 800 623-7748 An Equal Opportunity Action Employer 50% recycled/10% post -consumer paper If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal penalties, and injunctive relief_ If you wish to continue the activity permitted under the General. Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual NPDES Permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact JR Joshi at (919) 733-5083 ext. 363. Sincerely, v for Alan W. Klimek, P-E. Enclosures (General Permit NCA200000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Bladen County Health Department Fayetteville Regional Office, Water Quality Section Bladen County Soil and Water Conservation District Permit File NCA209140 Permit File AWS090140 NDPU Files ANIMAL WASTE UTILIZATION PLAN Producer: PRESTAGE FARMS Location: P.O. BOX 438 CLINTON NC 28329 Telephone: 592-5771 Type Operation: Existing Farrow to Feeder Swine Number of Animals: 1248.00 sows (Design Capacity) STORAGE STRUCTURE: Anaerobic Waste Treatment Lagoon APPLICATION METHOD: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste_ Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations_ Page: 1 ANIMAL WASTE UTILIZATION PLAN S. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems_ This plan is based on the waste application method shown above_ If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type_ Lime must be applied to maintain pH in the optimum range for specific crop production_ This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 1248 sows x 7.3 tons waste/sows/year = 9110.4 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 1248 sows x 6.5 lbs PAN/sows/year = 8112 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. Page: 2 ANIMAL WASTE UTILIZATION PLAN TABLE 1: ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ---- or ------- APPLY RESID. APPLIC METH N TIME 1835 1 GoA BC 5.5 275 0 5.6 1540 I MAR-OCT 1835 I�1 I IG 11 150 10 15.6 1280 MAY 1835 2 NOB BC 5.2 260 0 I I 1 114.0 13640 MAR-OCT 1835 SG 1 D 1-2 1 I 150 114.0 1700 SEP-MAY '1135 3 BC 3.8 0 IRa 1 I 1190 110.2 11938 MAR-OCT 1835 SG 1 D 1-3 1 I 150 110.2 1510 SEP-MAY END I TOTAL18608 - Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements_ In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. Page: 3 e 0 ANIMAL WASTE UTILIZATION PLAN TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specification 2.) TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ----- or ------- APPLY RESID. APPLIC METH N TIME END TOTAL 10 - Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Page: 4 ANIMAL WASTE UTILIZATION PLAN ** Acreage figures may exceed total acreage in fields due to overseeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: CROP CODE CROP UNITS PER UNIT BC SG HYBRID BERMUDAGRASS-CONTROLLED GRAZED SMALL GRAIN OVERSEEDED TONS AC 50 50 TABLE 1 TABLE 2 TOTAL TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED 29.8 8608 a 0 29.8 8608 * BALANCE -496 *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Page: 5 ANIMAL WASTE UTILIZATION PLAN *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1372.8 pounds of plant available nitrogen per year in the sludge. If you remove the sludge every 5 years, you will have approximately 6864 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 22.88 acres of land. If you apply the sludge to corn at the rate of 125 pounds of nitrogen per acre, you will need 54.912 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop_ If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and Page: 6 ANIMAL WASTE UTILIZATION PLAN amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. I Tract I Field f Soil Type I 1835 I 1 I GOA 1835 12 I NOD 1835 13 � Ra 1835 1 I -1 I I Crop BC BC BC SG 1835 I -2 I I SG 1835 I --3 I I SG I (Application RatelApplic. Amount (in/hr) I (inches) l a. 5 o I I 0.50 *� /•„ RN� I 0.40 I I* * * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for I80.00 days of temporary storage and the temporary storage must be removed on the average of once every 6.00 months. In no instance should the volume of the waste be stored Page: 7 ANIMAL WASTE UTILIZATION PLAN in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the -waste. NARRATIVE OF OPERATION Page: 8 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland:- When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 9 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste -shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly into water courses, and on other grassed waterways, waste shall be applied at agronomic -rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge - Page: 10 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page: 11 ANIMAL WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm: P15 Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: PRESTAGE FARMS (Please print) Signature: s Date : -19 7 Name of Manager(If dif event from owner): Signature: Date: Name of Person Preparing Plan: (Please print)Randall N. Barefoot Affiliation:Prestage Farms Inc. Phone No. Address (Agency): P.O. Box 438 Clinton NC 28329 Signature: /� Date: 3 /zZ72 Page: 12 j W ;V q. P.., Of Zz. State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Prestage Farms P-15 PO Box 438 Clinton NC 28328 Attn: John Prestage Dear John Prestage: I T 11kTWWA �A44 • • NCDENR NoF2rH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATuRA RESOURCES September 24, 1998 Subject: Certificate of Coverage No, AWS090140 P-15 Swine Waste Collection, Treatment, Storage and Application System Bladen County In accordance with your application received on June 17, 1998, we are forwarding this Certificate of Coverage (COC) issued to Prestage Farms , authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the P-15 Farm, located in Bladen County, with an animal capacity of no greater than 1250 Farrow to Feeder and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through I43-215.6C including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This CQC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS090140 P-15 Page 2 If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Sue Homewood at (919) 733-5083 ext. 502. Sincerely / A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Bladen County Health Department Fayetteville:Regional Office; Water Quality Section-7 Ali -den County Soil and Water Conservation District Permit File RECD� F" J �Fp ) U 100q REG. ®i:i:: . State of North Carolina Department of Environment and Natural Resources Division of Water Quality Non -Discharge Permit Application Form (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Existing Liquid Animal Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. 1. GENERAL INFORMATION: 1.1 Facility Name: P-15 1.2 Print Land Owner's name: Presta a Farms 1.3 Mailing address: PO Box 438 City, State: Clinton NC Telephone Number (include area code): 910-5 1.4 County where facility is located: Bladen Zip: 28328 1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): From intersection of SR 1710 ff lkton Rd) and SR 1712 (Lisbon Rd) go 3/4 miles on 1712 east. 1.6 Print Farm Manager's name (if different from Land Owner): 1.7 Lessee's I Integrator's name (if applicable; please circle which type is listed): Prestage Farms 1.8 Date Facility Originally Began Operation: 01/01/92 1.9 Date(s) of Facility Expansion(s) (if applicable): 2. OPERATION INFORMATION: 2.1 Facility No.: _09 (county number); 140 (facility number). 2.2 Operation Description Swine operation Fa—rrow to Feeder 1250- Certified Design Capacity Is the above information correct? EAyes; no. If no, correct below using the design capacity of the facility The "No. of Animals" should be the maximum num er or which the waste management structures were designed. Type of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals Wean to Feeder Layer Dairy Feeder to Finish Non -Layer Beef Farrow to Wean (# sow) Turkey Farrow to Feeder (# sow) Farrow to Finish (# sow) Other Type of Livestock on the farm: No. of Animals: FORM: AWO-G-E 1/28/98 Page I of 4 09 - 140 3. 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): 29.8 ; Required Acreage (as listed in the AWMP): 29.8 2.4 Are subsurface drains present within I00'-of any of the application fields? ©E or NO (please circle one) 2.5 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or Q (please circle one) 2.6 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standards, etc.) (Swine Only) E©or NO (please circle one) What was the date that this facility's swine houses and lagoon were sited? What was the date that this facility's land application areas were sited? 1991 REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components: 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) 3.3.3 A map of every field used for land application. 3.3.4 The soil series present on every land application field. 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP_ 3.3.7 The PAN applied to every land application field. 3.3.8 The waste application windows for every crop utilized in the WUP_ 3.3.9 The required NRCS Standard specifications. 3.3.10 A site schematic. 3.3.11 Emergency Action Plan. 3.3.12 Insect Control Checklist with chosen best management practices noted_ 3.3.13 Odor Control Checklist with chosen best management practices noted. 3.3.14 Mortality Control Checklist with the selected method noted. 3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.) If your CAWMP includes components not shown on this list, such as an irrigation design, or site evaluation, please include the additional components with your submittal. FORM: AWO-G-E 1/28/98 Page 2 of 4 09 - 140 Facility Number: 09 - 140 Facility Name: P-15 4. I, AP ICANT'S �M4ir: this application for has been reviewed by me aj application are not com let package wi ere to Signature 5. GER'S C 1, •Vi�f JUN 1 7 1996 ERTIFICATION: ZAI C. (Land Owner's name listed lrt`questtb9cb9 test that {Facility name listed in question 1.1) is accurate and complete to the best of my knowledge. I understand that if all required parts of this d that if all required supporting information and attachments are not includ ,this application inc plete. C Date Sr d RTIFI ATION: (complete only if different from the Land Owner) (Manager's name listed in question 1.6), attest that this application for (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 FORM: AWO-G-E 1 /28/98 Page 3 of 4 09 - 140 P, tA i pr Arm Lo , A I rn t 3� lz T�W lL, r�, I Ile Mc 77 10 N't I. I ilf, - "NW, ' 14 iv I kiL --o Nc- 7-A 2, OIL Zr a 0, �, m r4oA SCS-CONS-15 U.S. DEPARTMENT OF AGRICULTURE OCTOBER 1974 SOIL CONSERVATION SERVICE SOIL MAP Owner Operator Nae County state Nam. Soil survey sheet(s) or code nos. Approximate scale N Prepared by U.S. Department of Agriculture, Soil Conservation Service cooperating Conservation District U/ tj ..W'TF-- bA GbA NoB a No AyB E.;Y NoA G Fo A B A 4A !AA NaA UA NoA Na ' NoA Ln HuA V GbA -7 r 0, N ox GbA t BuA 'NOA": > Na N E NoB AyR b 4 No NoA ty i.A E.A 7! -Gait d- W y d "• Ir NOW I W., ihis map was conipflucl:![)y U.S. DCj)-!1t1W.1! r,t Agliculti:fe, 1.rlil conservation selv-0! :)rl(j PI/5 ANIMAL WASTE UTILIZATION PLAN Producer: Location: Telephone: Type Operation: Number of Animals: (Design capacity) STORAGE STRUCTURE: APPLICATION METHOD: PRESTAGE FARMS P.O. BOX 438 CLINTON NC 28329 592-5771 UvhiE'J AEON ,JUN 1 71998 flan-asritarge Permitting Existing Farrow to Feeder Swine 1248.00 sows Anaerobic Waste Treatment Lagoon Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Page: 1 ANIMAL WASTE UTILIZATION PLAN 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility_ In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production_ This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, tt3, tons, etc.) 1248 sows x 7.3 tons waste/sows/year = 9110.4 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 1248 sows x 6.5 lbs PAN/sows/year = 8112 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application_ Page: 2 ANIMAL WASTE UTILIZATION PLAN TABLE 1: ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ----- or ------ APPLY RESID_ APPLIC METH N TIME 1835 1 GoA BC 5.5 275 0 5.6 1540 I MAR-OCT 1835 f-�SG 50 15.6 11 IO 1280 SEP-MAY 1835 2 NoB BC 5.2 260 0 I 1 1 114.0 13640 MAR-OCT 1835 SG 1 0 1-2 1 I 150 114.0 1700 SEP-MAY 1835 BC 3.8 0 1:3 IRa I 1190 I 110.2 11938 MAR-OCT 1835 SG 1 0 1-3 1 I 150 110.2 1510 SEP-MAY END I TOTA-LI8608 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a'.. nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. Page: 3 ANIMAL WASTE UTILIZATION PLAN TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specification 2.) TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ----- or ------- APPLY RESID. APPLIC METH N TIME END TOTAL 10 -- Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss. of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier_ You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or ' ea-rly October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Page: 4 ANIMAL WASTE UTILIZATION PLAN ** Acreage figures may exceed total acreage in fields due to overseeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: CROP CODE CROP UNITS PER UNIT BC SG HYBRID BERMUDAGRASS-CONTROLLED GRAZED SMALL GRAIN OVERSEEDED TONS AC 50 50 TABLE 1 TABLE 2 TOTAL TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED 29.8 8608 0 0 29.8 8608 BALANCE -496 *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Page: 5 ANIMAL WASTE UTILIZATION PLAN *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1372.8 pounds of plant available nitrogen per year in the sludge. If you remove the sludge every 5 years, you will have approximately 6864 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 22.88 acres of land. If you apply the sludge to corn at the rate of 125 pounds of nitrogen per acre, you will need 54.912 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and Page: 6 ANIMAL WASTE UTILIZATION PLAN RECEIVED `JUN t 71998 amounts of nitrogen shown in the tables may make this plan invalid. t"0n-DJi'5 ?3.'ga- Permuting The following table is provided as a guide for establishing application rates and amounts. I Tract I Field 1835 1 1835 1 l 2 1835 I l 3 1835 I I --1 l 1835 l --•2 l 1835 I i -3 l I Soil Type I Crop GoA NoB Ra BC BC m SG SG SG Application RatelApplic. Amount I (in/hr) l (inches) 0.50 i *1.30 I j 0.50 I *1.30 I 0.40 l *1.30 I I I * i I I * I I I I * I * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180.00 days of temporary storage and the temporary storage must be removed on the average of once every 6.00 months. In no instance should the volume of the waste be stored Page: 7 ANIMAL WASTE UTILIZATION PLAN in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION Page: 8 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS I. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2_ There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland!- When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. S. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 9 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10_ Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells_ 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly into water courses, and on other grassed waterways, waste shall be applied at agronomic -rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all.disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 10 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element_ Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page: 11 ANIMAL WASTE UTILIZATION PLAN WASTE UTILIZAATION PLAN AGREEMENT Name of Farm: P15 Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24--hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ Capon request_ Name of Facility Owner: PRESTAGE FARMS (Please print) VI JJJSignature: 5 Date: L�2Name of Manager(If dif Brent from owner): Signature: Date: Name of Person Preparing Plan: (Please print)Randall N. Barefoot Affiliation:Prestage Farms Inc. Phone No. Address (Agency): P.O. Box 438 Clinton NC 28329 Signature: Date3 /ZA-2 Page: 12 ~ Operator:Presta8e PX-15 County: B|aden Date: 07/11/91 Distance to nearest residence (other than owner): 1800'0 feet 1^ STEADY STATE LIVE WEIGHT 0 sows (farrow to finish) x 1417 |bs. = 0 |bs 1248 sows (farrow to feeder) x 522 /bs. = 651456 |bs 0 head (finishing only) x 135 |bs. = 0 /bs 0 sows (farrow to wean) x 43� |bs. = 0 |bs 0 head (wean to feeder) x 30 |E.s. = 0 |bs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 651456 |bs 2. MINIMUM REQUIRED TREATMENT'VOLUME OF LAGOON Volume = 651456 |bs' SSLW x Treatment Vo|ume(CF)/Ib- SSLW Treatment Vo/ume(CF)/Ilh. SSLW= Y`CF/|b^ SSLW Volume = 651456 cubic feet 3' STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet 4' TOTAL DESTGN VOLUME Inside top length 380.0 feet ; Inside top width 325.0 feet Top of dike at elevation 45.0 feet Freeboard 1.0 feet ; Side slopes 3.0 : 1 (inside lagoon) Total design lagoon liquid level at e|evatioo 44.0 feet Dottom of lagoon elevation 34.0 feet .Seasonal high water table e|evatlon 37.0 feet Total design volume usin8 prismoida} formula SS/END1 SS/END2 SS/SIDEI SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 374.0 319.0 10.0 AREA OF TOP LENSTM * WIDTH = 374.0 319.0 119306.0 (AREA OF TOP) AREA 05 BOTTOM LENGTH * WIDTH = 314.0 259.0 81326'0 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 344'0 289'0 397664.0 (AREA OF MIDSECTION * 4) Cn. FT. = [AREA TOP + (4*AAEA MIDSECTION) + AREA BOTTOM] * DEPTH/6 119306.0 297664.0 81326.0 1.7 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 997160`CU. FT' - q 5. TEMPORARY STORAGE REQUIRED ^ DRAINAGE AREA: Lagoon (top of dike) Length * Width = 380.0 325.0 123500.0 square feet ' Dui|din3s (roof and lot water) LenSth * Width = ^ 0.0 0.0 0.0 square feet TOTAL DA 123500'0 square feet , Design temporary storage period to be 18o days. 5A' Volume of waste produced Approximate daily product i»n of manure io CF/LB SSLW 0.00136 Volume = 651456 Lbs. SSLW * CF of Waste/Lb./Day * 180 days Volume = 159089 cubic feet 513' Volume of wash water This is the amount of fresh water used for wash in3 f|oors or vo(ume of fresh water used for a fiush system' Flush systems that recirculate the lagoon water are accounted for in 5A' V»/ .me = 0'0 gallons/day * 180 days storage/7.40 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfa|} in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount' 180 days excess rainfall = 7.0 inches Vo|ume = 7.0 in * DA / 12 inches per foot Volume = 72041.7 cubic feet 5D. Volume of 25 year - 24 hour storrrr VC, I ume = 7.0 inches / 1 ' inches per foot * DA Volume = 72041.7 cubic feet TOTAL REQUIRED TEMPORARY STORAGE �A. 15908,9 cubic feet 5B. 0 cubic feet 5G. 72042 cubic feet FD. 72042 cubic feet TOTAL 303173 tunic feet +ry . SUMMARY Total required volume 954C,29 cubic feet Total des i on volume ava i I . 997160 cubic feet Min. req. treatment volume plus sludge accumulation 6cS145r; cubic fe At elev. 41.0 feet ; Volume is 6,576'. cubic feet (end Ruropin3) Total design volume less 25yr-241hr storm, is '. ,2`511; Cubic feet At elev. 43.3 feet ; Volume is 91 ►r.r•-0 cubic feet (start pump i n3 Seasonal high water` idv l e e l evat i ��n 37.0 fee t 7. DESIGNED LAY �j, Ot t.. _. APPROVED BY: DATE: `- / s;-yt DATE: N,0TE : SEE ATTACHED WASTE JT I L I ZZAT I i N PLAN CIPERAT i;_-IN' AIND MA i Pr'-i ENANICE PLAN T h i s I a0c or, i s de s i fined for- waste treatment. w i th rn i n s murn odor C C.rrtro I. The t i me requ i red for the p I arined f l u i d ! eve 1 to tee reac hed may vary due t,j so r I c _,rrd i t i ons, f I ush i ng operat i ons, and the' arri,_,unt of fresh water- added to the system. Land app I i cat i or, of waste water is recogn i zed as an acceptat, I e me I- od of d i s p o s a i Metir,:,ds of apP, 1 ;1 cat i ,-,n i nc l ude s,? I i d set, center T. i vot, guris, and trave l i ng gun i rr- i S Lt i on. Care should be taken when applying waste to preveri ; runoff from the field or damage to crC,p,s. The following i terns are to be carried cut: 1. It is strong Iy recommended that the treatment Iagoon be pre- cFiarged to 1/2 i is capac i ty to prevent excess ive odors dur-i ng start-up. Pre-charg i rig reduces the concentrat i or, of the i ri i t i a I waste enter i ng the I agoon' threre�,y r-educ i rig odors _ So I i ds shou I d be covered with effluent at a1I times. 2. The attached waste ut i I i zat i on plan sh,a I I the followed. This F. I an r ec :mrnerrds sarnp I i rr_I and test i ng of waste (see Attachment L ) t,efore I and app I i cat ion. Beg i r, purn�,-�out of the I a3c<<<n whrer, fluid I eve; reaches e I eva- t i or, 43.2� as marked by permanent rnarker-s. Stop pump -out when t1',e f I u i J I eve I reaches e I evert i or, 41 . QJ c,r h,ef c,re f l u i d depthr i s less than 6 feet deep (this prevents the loss of favorable i,acteria) 4. The r e c ornrnersded max i Fri urn, amr,unt to -a er I r"r i gat i on i s one (i) i rich and the r ecormenved riiax irnurn dpp 1. i cat i -,n rate i s Q5-4 i r,chi pi"r hc,ur-. 5. Keep ve.getat i on on the emt,anl-crnent and areas adjacent -to the 1 agoor, mowed annual I y. Vegetation shou 1 d be feet i i i zed as needed to maintain a vigorous stand. L. 1-;e ,air any er _„�e�� areas _,r- err-eas damaged by rodents and estat, I i sh i ri vegetat i on 7. A I I surface runof f i s to be d iverted fr ern the I agoori to stat, I.e 0LL4- 1 ets. _ . TheC:I ea.n Water Act cif 1977 pr oh i t, i is the d i schar fie of F, _, I I utar,ts i n t o waters of t11e Un i t e d States. The Department ,-if Envir'L,rirnerft, 1iealth,, err„ 1�atural esc,urces, Division of Envir-on- menta i Management, has the r-esp.:,i-,s i t, i I i ty fc,r- enf:jrc i ng th i s law. BLADEN COUNTY EMERGENCY ACTION PLAN DIVISION OF WATER UUALITY (DWO) ylcd-4ija-7o41. EMERGENCY MANAGEMENT SERVICES (EMS) yl�d-tibl-b/bb SU1L & WATER CONSERVATION DISTRICT (SWCD) y1b-Mb2-b ib NATURAL RESOURCES CONSERVATION SERVICE (MRCS) y1d-t3b�—b��a COOPERATIVE EXTENSION SERVICE (CES) 91td-tsb1-45y1 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off the site. You snoula NOT wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every etiort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to problems are listed below: A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam, any permanent alteration of the dam should be approved by a qualified technical specialist. b. Pump wastes to field at an acceptable rate. c. Stop all additional flow to the lagoon -hold waste in the house if possible. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field -action include: a. lmmedia teiy stop waste application. b. Create a temporary diversion or berm to contain tine waste. c. Incorporate waste to reduce further runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers -action include: a. Stop recycle (flushing system) pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. e. Repair all leaks prior to restarting pumps. D. Leakage from flush system, houses, solids separators -actions include: a. Stop recycle (flushing system) pump. b. Stop irrigation pump. c. Make sure no siphon effect has been created. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -possible action: a. Dig a small sump or ditch to catch all seepage, put in a submersible pump, and pump back into lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters': b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kiiis, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or oft of the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours, call your DWU (Division of Water Quality) regional office, at 910-486-1541, attar hours, emergency number:1-800-858-0368. Your phone call should include: YOUR NAME, FACILITY, TELEPHONE NUMBEK, THE DETAILS OF THE INCIDENT FROM ITEM W2 ABOVE:, THE EXACT LOCATION OF THE FACILITY, AND THE LOCATION ON DIRECTION OF MOVEMENT OF THE SPILL, WEATHER AND WIND CONDITIONS. THE: CORRECTIVE MEASURES THAT HAVE BEEN UNDER TAKEN, AND THE SERIOUSNESS OF THE SITUATION. b. It spill leaves property or enters surface waters, call local (EMS) Emergency Management Services at '310-862-6l60. c. Instruct EMS to contact local Health Department. d. Contact local Soil and Water Conservation District (SWCO), Natural resources Conservation Service (NRCS) office at 910-862-6936 and Cooperative Extension Service (CES) at 910-862-4591 for advice/technical assistance. 4. If none of the above works call 911 or the sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. b. Contact the contractor of your choice to begin repair of the problem to minimize off -site damage. a. Contractors Name: wgu dos. aJ5 7 b. Contractors Address: c. Contractors phone: - 59L- 570 b. Contact the technical specialist who certified the lagoon (iRUb, Consulting Engineer, etc.) a. Name: 6-GLEA)d cureOFl b. phone: 910 69I- .5771 7. Implement procedures as advised by DW9 and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 6. If you are a contract swine grower associated with a swine company integrator, contact the company representative at Mortality Management Methods (check which method(s) are being implemented) ❑ Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at feast 300 feet from any flowing stream or public body of water. !� Rendering at a rendering plant licensed under G.S. 106- I 68.7 © Complete incineration ❑ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture ❑ Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) P-15 Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Liquid Systems Flush gutters • Accumulation of solids Mr Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed S' Remove bridging of accumulated solids at discharge Lagoons and pits • Crusted solids 1;r Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to 8 inches over more than 30 percent of surface Excessive vegetative • Decaying vegetation Maintain vegetative control along banks of growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders • Feed spillage 0 Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage O Clean up spillage on a routine basis (e.g., 7- to 10- day interval during summer; 15- to 30-day interval during winter) N- 15 Swine Farm Waste Management Odor Control Checkllst Source Cause BMPs to Minimize Odor Site Specific Practices Farmstead • Swine production Ir Vegetative or wooded buffers; W Recommended best management practices; Sr Good judgment and common sense Animal body surfaces . Dirty manure -covered animals Dry' floors Floor surfaces • Wet manure -covered floors iY Slotted floors; GZ�' Walerers located over slotted floors; 0 Feeders at high end of solid floors; E V Scrape manure buildup from floors; lK Underfloor ventilation for drying Manure collection pits • Urine; 91 Frequent manure removal by flush, pit recharge, Partial microbial decomposition or scrape; 0 Underfloor ventilation Ventilation exhaust fans • Volatile gases; 1W Fan maintenance; Dust IQ' Efficient air movement Indoor surfaces Dust V Washdown between groups of animals; Er' Feed additives; 13 Feeder covers; 20 Feed delivery downspout extenders to feeder covers Flush tanks • Agitation of recycled lagoon Cl Flush tank covers; liquid while tanks are filling 1)" Extend fill lines to near bottom of tanks with anti -siphon vents Flush alleys • Agitation during wastewater 0 Underfloor flush with underfloor ventilation conveyance Pit recharge points • Agitation of recycled lagoon M-1 Extend recharge lines to near bottom of pits liquid while pits are filling with anti -siphon vents Lift stations • Agitation during sump tank Cl Sump tank covers filling and drawdown Outside drain collection • Agitation during wastewater 0 Box covers or junction boxes conveyance AMOC - November 11, 1996, Page 3 Source Cause 11MPs. to Minimize Oddr Site Specific Practices End of drainpipes at • Agitation during wastewater ❑ Extend discharge point of pipes underneath lagoon conveyance lagoon liquid level Lagoon surfaces • Volatile gas emissions; f3 Proper lagoon liquid capacity; • Ofological mixing; GY Correct lagoon startup procedures; • Agitation W Minimum surface area -to -volume ratio; CP"Miniimum agitation when.pumping; ❑ Mechanical aeration; ❑ Proven biological additives Irrigation sprinkler • High pressure agitation; fly'! Irrigate on dry days with little or no wind; nozzles • Wind drift 91" Minimum recommended operating pressure;. O"Pump intake near lagoon liquid surface; ❑ Pump from second -stage lagoon Storage tank or basin • Partial microbial decomposition; ❑ Bottom or midlevel loading; surface • Mixing while tilling; 13 Tank covers; Agitation when emptying ❑ Basin surface mats of solids; ❑ Proven biological additives or oxidants Settling basin surface • Partial microbial decomposition; ❑ Extend drainpipe outlets underneath liquid • Mixing while filling; level; • Agitation when emptying ❑ Remove settled solids regularly Manure, slurry or sludge • Agitation when spreading; ❑ Soil injection of slurry/sludges; spreader outlets • Volatile gas emissions p Wash residual manure from spreader after use; ❑ Proven biological additives or oxidants Uncovered manure, + Volatile gas emissions while ❑ Soil injection of slurry/sludges slurry or sludge on field drying ❑ Soil incorporation within 48 hrs.; surfaces O Spread in thin uniform layers for rapid drying; ❑ Proven biological additives or oxidants Dead animals • Carcass decomposition it Proper disposition orcarcusscs Dead animal disposal • Carcass decomposition ❑ Complete covering of carcasses lit burial pits; pits ❑ Proper location/construction ordisposal pits Incinerators • Incomplete combustion ❑ Secondary stack burners AMOC -November 11, 1996, Page 4 �r .� Source Cause IIMPs to Minimize Odor Site Specific Practices Standing water around • Improper drainage; Grade t.ad landscape such that water drains facilities . Microbial decomposition of away from facilities organic matter Madura tracked onto • Poorly maintained access roads Or Farm access road maintenance public roads 6om farm access Additional Information : Available From : Swine Manure Management; 0200 Rule/BMP Packet NCSU, County Extension Center Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet NCSU - BAE Swine Production facility Manure Management: Pit Recharge - Lagoon Treatment ; EBAE 128-89 NCSU-BAE Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment ; EBAE 129-88 NCSU - BAE Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 NCSU-BAE Calibration of Manure and Wastewater Application Equipment ; EBAE Pact Sheet NCSU - BAE Controlling Odors from Swine Buildings; PIH-33 NCSU - Swine Extension Environmental Assurance Program ; NPPC Manual NC Pork Producers Assoc Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communications Nulsance Concerns in Animal Manure Management: Odors and Flies; 11110107, 1995 Conference Proceedings Florida Cooperative Lxicnsion AMOC -November 11, 1996, Page 5 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director July 9, 1998 Prestage Farms P-15 PO Box 438 Clinton NC 28328 Attn: John Prestage A IM?0WA NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND MaTuRAL RESOURCES Subject: Application No. AWS090140 Additional Information Request P-15 Animal Waste Operation Bladen County Dear John Prestage: The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address the following by August 8, 1998: This facility was certified for 1250 sows Farrow to Feeder however, the Waste Utilization Plan (WUP) submitted is for 1248 sows Farrow to Feeder. The facility will be permitted for 1248 sows Farrow to Feeder unless a new WUP is submitted for 1250 sows Farrow to Feeder. The irrigation parameters listed in your Waste Utilization Plan (WUP) exceed current NRCS recommendations. Irrigation events are to be listed in the WUP as the maximum application allowable for that soil type from the time the pumps are turned on until the time they are shut off. The application events listed in your WUP appear to be out of the Sprinkler Irrigation Guide. The Application Amounts listed in this guide have not been adjusted for the application of animal waste. NRCS currently recommends that total application amounts not exceed one inch in any application event for any soil type. If your application rates need to be adjusted for the application of animal waste, please have your Technical Specialist revise your WUP to reflect the appropriate application amount per event. If the rates exceed the recommended one inch, please have your Technical Specialist justify the increased application rate in the narrative of your WUP. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter, must be submitted on or before August 8, 1998 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 502. ISincerely, Sue Homewood Environmental Engineer Non -Discharge Permitting Unit cc: Fayetteville Regional Office, Water Quality Permit File P.O. Box 29535. Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper A- t s ANIMAL WASTE UTILIZATION PLAN Gw�.L;s.E;,Lf IN 1 21998 Producer: PRESTAGE FARMS Location: P.O. BOX 438 " CLINTON NC 283.29 _ Telephone: 910-592-5771 Type Operation: Existing Farrow to Feeder Swine Number of Animals: 1250.00 sows (Design Capacity) STORAGE STRUCTURE: Anaerobic Waste Treatment Lagoon APPLICATION METHOD: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based —on, the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Page: 1 ANIMAL WASTE UTILIZATION PLAN 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the -value of the nutrients for crop production,._.-, _ and to reduce the potential for polTutiori,- the waste'should ' be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 1250 sows x 7.3 tons waste/sows/year = 9125 tons %MOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR - •-. 1250 sows x 6.5 lbs PAN/sows/year = 8125 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. Page: 2 ANIMAL WASTE UTILIZATION PLAN - TABLE 1: ACRES OWNED BY PRODUCER _meI'I�ir�'_L'„__ TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ---- or ----_-- APPLY RESID. APPLIC METH N TIME 1835 1 GoA BC 5.5 275 5.6 1540 I MAR-OCT 1835 ��1 IG 11 150 l 15.6 1280 MAY 1835 2 NOB BC 5.2 I I 1260 1 114 13640 MAR-OCT 1835 SG 1 1-2 1 I 150 1 114 1700 SEP-MAY 1835 3 BC 3.8 IRa I I 1190 1 110.2 11938 MAR-OCT 1835 SG 1 1-3 1 I 150 1 110.2 1510 SEP-MAY END I NOTE TOTAL18608 - Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. Page: 3 ANIMAL WASTE UTILIZATION PLAN TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE _ _ fi (L� r� Ii1P3Zf:_'fll'th ;adjacent laTfdowriems,,must_ -be .,.attached ):::.:,-.:_.__...� ,a :zs __ . ,K. (Required only if operator does not own adequate land. See required specification 2.) TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ----- or ------- APPLY RESID. APPLIC METH N TIME END 0 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage j-ust before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Page: 4 ANIMAL WASTE UTILIZATION PLAN ** Acreage figures may exceed total acreage in fields due to overseeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: CROP CODE CROP UNITS PER UNIT BC SG HYBRID BERMUDAGRASS-CONTROLLED GRAZED SMALL GRAIN OVERSEEDED TONS AC .50 50 TABLE 1 TABLE 2 TOTAL TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED 29.8 8608 0 0 29.8 8608 * BALANCE -483 *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Page: 5 ANIMAL WASTE UTILIZATION PLAN *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. - 1..' .,' aAn: _=R.:--s.:... _ -' ._ a - ., .'t*a. _ _ .�. � .. -� -'k :` �_ ..- 4_ . .:::r -- ..:-.__--' - - - - -. ,1iE-:-. ;••'c: .1ti+�f„t ti::'" iC.st ^—^ -- Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1375 pounds of plant available nitrogen per year in the sludge. If you remove the sludge every 5 years, you will have approximately 6875 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 22.9166666667 acres of land. if you apply the sludge to corn at the rate of 125 pounds of nitrogen per acre, you will need 55 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25`6 depending on your sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and Page: 6 ANIMAL WASTE UTILIZATION PLAN amounts of nitrogen shown in the tables may make this plan invalid. i T-h-�cta—Vowing-tabi.s .is provided as -a guide:.for.-establishing-.appli:cation V- rates and amounts. I Tract I Field 1835 i 1 i 1835 1 2 l 1835 I l 3 l 1835 I 1835 I I -2 1 I 1835 I -3 1 Soil Type GOA NoB Ra I- I I . 1 I- Crop M BC BC SG SG SG lApplication RatelApplic. Amount (in/hr) I (inches) I 0.50 1 *1.00 GAG 8�4j98 1 0.50 I *1.00 I 0.40 I *1.00 I I I 1 I I * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180.00 days of temporary storage and the temporary storage must be removed on the average of once every 6.00 months. In no instance should the volume of the waste be stored Page: 7 ANIMAL WASTE UTILIZATION PLAN in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION Page: 8 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or redirect discharge during-oper.a-l-A.-on: or:..land= applicat-ion:--•''-Any. discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8- Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 9 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for - _�--1er ching�__-•Waste nutrient--_l-o-ading-rates-on these- held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than - swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 10 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five ( 5 ) years. 23. Dead animals will be disposed of in a manner that meets.North Carolina regulations. Page: 11 ANIMAL WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm: P15 Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require -a new certificdtion to be submitted to the - North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I -(we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25--year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: PRESTAGE FARMS (Please print) Signature: S Date: 3 Z Name of Manager(If dif event from owner): Signature: Date: Name of Person' Preparing Plan: "(Please print)Randall N. Barefoot Affili.ation:Prestage Farms Inc. Phone No. Address (Agency): P.O. Box 438 Clinton NC 28329 Signature: Date: 3 /r p Page: 12