Loading...
The URL can be used to link to this page
Your browser does not support the video tag.
Home
My WebLink
About
090139_CORRESPONDENCE_20171231
FEB-03-2000 THU 04:20 PM PRESTAGE FARMS FAX H0, 9105929552 P. 02 4 Prestage Farms, Inc. R February 3, 2000 Mr. Jeffery Brown Environmental Engineer North Carolina Department of Environment & Natural Resources raycttcvillc Regional Office Division of Water Quality I---- ✓ Rl: Plan of Action for Lowering Lagoon Levels at P-58, P 'A, P-10, P-12B, P-12C✓, P-12D, P-17A-B, P-19A, P-19C, P-19D, P-22B-C r/ ✓ v ✓ ✓ Dear Mr. Brown: This letter is to inform the Division of Water Quality of what actions are going to be taken in order to lower the lagoon levels at the above facilities. 1. Lagoon liquids will be transferred to other Prestage Farms lagoons. 2. We will start irrigating as weather permits and spray fields dry out. Please contact me should you need additional information. Sincerely, 4-Ir Kandy Bazcfoot Department Director of Land and Nutrient Management RB/ch HIGHWAY 421 SOUTH 0 P. O. BOX 438 • CLINTON. N. C. 28329-0438 • PHONE (910) 592-5771 ?, J-0000 MU U4 , 1 � rl l ACED E MIC NIK 0 '1 4651 Taylor's Bridge Ir%bway P.O. Box 438 Clinton, NC 28329 Phone: 910-592-5771 Fam 910-592-9552 1400 PHA NU. y E USdL,4bb1 To: JefferyBrown From R=dyBarefoot Company NMENR Dale: Fehruary3, 2000 Pax 486-0707 Pages Occludes cover): 2 Phone: initials of tramp itte CH x275 Re- Plan of Action for Lowering Ligoon Lcvels RECEIVED FEB 3 ma FAYeTEWE REC, OFFICE F. U1 Prestage Farms, Inc. RECEIVED May 28, 1997 - SUN 0 2 1997. Mr. Ed Buchan' FAQ-TTEjj rE NC Department of Environment, Health REG. QFFE�� and Natural Resources Fayetteville Regional Office Wachovia Building, Suite 714 Fayetteville, NC 28301-5043 Dear Mr. Buchan: In my written communication elated May 12, 1997, regarding Prestage Farms FX-10, I outlined some action items to be made on the farm by May 31, 1997. This is a summary of our actions to date. 1. The operation and maintenance plan for the irrigation system is in place. 2. Bare spots in field # 1 (Fescue) has been seeded to millet as a summer temporary cover. 3. Company policy on this farm (PX-10), is for the operator in charge to remain on site during an irrigation event to evaluate the system and spray fields to prevent over application. Should you need clarification regarding this information, please give me a call at (910) 592-4776 ext. 249. Sincerely, JA . AL. C Glenn Clifton Technical Specialist GC/ch HIGHWAY 421 SOUTH • P. O. BOX 438 • CLINTON, N. C. 28329 • PHONE (910) 592-5771 x Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E, Director Division of Water Quality December 1, 2006 CERTIFIED MAIL RETURN RECEIPT REQUESTED l Prestage Farms Inc �•- Y " Px-10 PO Box 438 "-r' .- Clinton, NC 28329 �J - Subject: Application for Renewal of Coverage for Expiring NPDES General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State Non -Discharge General Permits are available at http://h2o.enr.state.ne.us/ays/afou/downtoads.htm or by writing or calling: NCDENR - DW Q Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 In order to assure your continued coverage under one of these two types of general permits, you must submit an application for J�ermit coverage to the Division. Enclosed you will find a `Request for Certificate of Coverage Facility Currently Covered by an Expiring NPDES General Permit.' The application form must be completed and returned by January 2, 2007. Please note, you must include two (2) copies of your most recent Waste Utilization Plan with the application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-3221. Sincerely, Ted L. Bush, Jr., Chief Aquifer Protection Section Enclosures cc (w/o enclosures): Bladen County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - 090139 Prestage Farms Inc Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwatMuality.org Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer— 50% Recyded110% Post Consumer Paper Raleigh, NC 27699-1636 Telephone: Raleigh. NC 27604 Fax 1: Fax 2: Customer Service: N ortitCarolina (919) t VaNndlly (919) 715-0588 (919)715-6048 (877)623-6748 -PRD - -A Ps V"paste LitiliLation PI n PF s-jducer: Prestage Fai : ns, Inc. Name of Farm: P-10 Location: P. O. Box 438 Clinton NC 28329 Phone: 910-592-5771 Type of Operation: Farrow -Wean Number of Animal: 752 Storage Structure: Anaerobic Lagoon Method of Application: Irrigation Amount of waste produced per year: Amount of plant available N (PAN) produced/year: County: Bladen 4583 ton/year 4061 ibs.lyear The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. RECEN' D DEC 2 8 BOB DENS-FAYE3iI:LiLLE RECIONAL OFFICE This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in the implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils , when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crops production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which OF Page 2 could allov, addiliona? waste to be _applied. Provisions shall be made for the area receiving ryste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract No. Field No. Soil Type Crop Code Yield/Ac Lbs. N unit Acres Lbs N Used Month to Apply Lbs. N Per Ac, 5230 1A GoA Fescue-G 3.7 50 20.4 3774 AUG-JUL 185 5230 1A Ln Fescue-G 3.4 50 3.00 510 AUG-JUL 170 5230 2 GoA CB -Graze 5.5 50 3.65 1004 MAR-OCT 275 5230 2 GoA I SG -Graze 1 1 1 50 1 3.651 1831 OCT-MAR 50 Total 27.05 5471 lbs. Available Nitrogen 4061 lbs. Surplus or deficit -1410 lbs. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the'waste in a timely manner. P-10 Paae 3 The app;icator is cat:tioned that P and K may be over applied while meeting the N requirernert In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management .:-lan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through grazing, hay and /or, silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity, especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions. for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 632 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years you will have approximately 3158 ibs_ of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 Ibslacre you will need 11 acres of land_ If you apply the sludge to corn at the rate of 125 ibs_ of nitrogen per acre you will need 25 acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity P-10 Page 4 of the soil at tfie tinge of irrigation nor should the plant availabie nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables_ Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid, The following table is provided as a guide for establishing application rates and amounts. Tract No. Field No. Soil Type Crop Code Applic. Rate inlhr Applic. Amount 5230 1 A GoA Fescue-G 0.5 1.0 5230 1 A E_n Fescue-G 0.5 1.0 5230 2 GoA CB -Graze 0.5 1.0 5230 2 1 GoA SG -Graze 0.5 1.0 F-1 P ,oe 5 its is the maximum application amount allowed for the soil assurrinp, the amount V,r nitroa�n -vred for the cr cp is not over applied. In many situations the application amount sh . wn cannot be app'ied L.:;ause of the nitrogen limitations. The maximum application amount shown can be upplied under op imum soil conditions. Your facility is designed for 180 days of temporary storage and ;he temporary storage must be removed or the average of once every 6 months. In no instances should the volume of the waste be stored in your �-t;:.cture be within the 25 year 24 hour storm storage or one foot of freeboard except in the evcnf of the 25 year 24 hour storm. It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to appling the waste. NARRATIVE OF OPERATION Page 6 WASTE UTIL17A7'ION PLAN REQUiRED SPECIFICATIONS Animal waste shall not reach Surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply waste_ If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than .10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG standard 393 - Filter Strip). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, ii will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff does not occur offsite or to the surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potentual for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residenrial property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial. waters. (See Standard 393 - Filter Strips). -10 Page 7 REOUIRED SPECIFICATIONS (continued) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by he landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegtation will be established on all disturbed areas (lagoon embankments; berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidences of erosion, leakage or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illigal discharge, pollution and erosion. 19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetation and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and the bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years- Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. WASTE UTILIZATION FLAN AGREEMEh" - Name of Farm: P-10 Owner/Manager Agreement Prestage Farms, Inc. I (we) understand and will follow and implement the specifications and the operation and maintenance proce- dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the stale from a storm event less severe than the 25-year, 24 hour storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Prestage Farms, Inc. Signature: 22EGIALs "Arks =-,e b _ a� i..Y.— L , {i•• _ Name of Manager (If different from owner) Signature: Name of Person Preparing Plan: G. Glenn Clifton Affiliation: Prestage farms, Inc. Phone: 910-596-5749 Address. P.O. Box 438 Clinton, NC 28329 Signature: -A. q4G.,...._ C 4 C Date: 12 i-4- o 1. Date: Date: 12I t z o L NqLl\l -- , 'd State of North Carolina Department of Environment, Health and Natural Resources Jaynes B. Hunt, Jr., Governor Jonathan B. Howes, Secretary November 12, 1996 Prestage Farms Inc PX 10 PO Box 438 Clinton NC 28328 SUBJECT: Operator In Charge Designation Facility: PX 10 Facility ID#: 9-139 Bladen County Dear Farm Owner: ri NOV 12 1996 FAYErrEVi LLE Apr-. OFFICE Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly, requires a certified operator for each animal waste management system that serves 250 or more swine by January 1, 1997. The owner of each animal waste management system must submit a designation form to the Technical Assistance and Certification Group which designates an Operator in Charge and is countersigned by the certified operator. The enclosed form must be submitted by January 1; 1997 for all facilities in operation as of that date. Failure to designate a certified operator for your animal waste management system is a violation of 15A NCAC 2H .0224 and may result in the assessment of a civil penalty - If you have questions concerning operator training or examinations for certification, please contact your local North Carolina Cooperative Extension Service agent or our office. Examinations have been offered on an on -going basis in many counties throughout the state for the past several months and will continue to be offered through December 31, 1996. Thank you for your cooperation. If you have any questions concerning this requirement please call Beth Buffington or Barry Huneycutt of our staff at 919/733-0026. Sincerely, A- Preston Howard, Jr., ector Division of Water Quality Enclosure cc: Fayetteville Regional Office Water Quality Files P.O. Box 27687, Nf �y� FAX 919-715-3060 Raleigh, North Carolina 2761 1-7687 C An Equal Opportunity/Affirmative Action Employer Voice 919-715-4100 50% recycled/10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director February 2, 1999 Prestage Farms, Px-10 PO Box 438 Clinton NC 28328 Attn: John Prestage 4 0 • IT NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Application No. AWS090139 Additional Information Request Px-10 Animal Waste Operation Bladen County Dear John Prestage: The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address the following by March 4, t999: The application windows currently listed for fescue in your Waste Utilization Plan (WUP) are February through June and September through November. Please justify the longer application time past April into June or revise yourWUP. Please note that ail WUP revisions must be signed and dated by both the owner and the technical specialist. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter must be submitted on or before March 4, 1999 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 364. cc: Fa(`y`etteville Regional -Office, Water Quality Permi[ File Sincerely, e�w� Dianne Thomas Soil Scientist Non -Discharge Permitting UnIL CENED F E -3 5 - 1999 FAYETT'EVILLE REu. OFFICE P.O. Box 29535. Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Prestage Farms Px-10 PO Box 438 Clinton NC 28328 Dear Prestage Farms: i IL. , T 0 • A2 NCDENR NORTH CAROUNA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES December 30, 1999 R�CE1VED 10 2600 FAYETTEVILLE REG. OFFICE Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 9-139 Bladen County This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. IRR1, IRR2, DRY1, DRY2, DRY3, SLUR1, SLUR2, SLD1, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. Since 71 4��.d �7 Kerr T. Stevens, Director Division of Water Quality cc: Fayetteville Regional Office Bladen County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Af iirmative Action Employer 50% recycled/10% post -consumer paper HIGH FREEBOARD NOTIFICATION DATFJ nr-E DwQ contact a pv ly_ ys- NLnfe- Name of Person tflr;racting DWQ a Telephone No.(_,} FARM Name Goi+my Facility No. t f-15 5 - / 3 2 Free card level of the Lagoon i S Gcrdtc-s of the spray fells: NA cRATiVF- (include any instructions given to the farmer at the time of the =lD (A cagy of each notification shmild be forwarded to the 'GAFO BOX` in .John Hasty's aTze as soon as poss'jble) . I J PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIES FIVE (5) DAY DRAW DOWN PERIOD I. TOTAL VOLUME TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Name/identifier (ID): TAX - 1a _ 2. Current liquid volume in structural freeboard a. current liquid level according to marker inches b. designed structural freeboard zone r inches (Normally 12 inches or greater) c. line b - line a (inches within structural freeboard) = Z inches d. top of dike surface area according to design 2 D i (o ftz (area at below structural freeboard elevation) e. line c x line d x 7.48 a!Ilons = 71y4e gallons 12 ft3 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design days N g. volume of waste produced according to structural design _ 9Q_Z7 5 ft3 h. actual waste produced = current herd # x line g = 79 Z79 fe certified herd # i. volume of wash water according to structural design ft3 j. excess rainfall over evaporation according to design q 2_(05-% ft3 k. (lines h + i + j) x 7.48 x 5 days = 2 53 3S gallons line f 4. Total volume of waste to be land applied during 5 day draw down 1. total volume to be lid line e + line k = 4rrZU �' gallons Pi4ftyin feil> YA-Ltn 7c Awvf#vf- t46M. dff Si Tr REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE WITH A LIQUID LEVEL WITHIN THE STRUCTURAL FREEBOARD ELEVATIONS PoA (5 Day) 2/21/00 1 PI -AN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIES Facility Number: 09 - 139 Facility Name: V X County: [31-.¢ o cn1 Certified Operator Name: 9 ALE PJ EA L- Operator # 2 3 596 1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the lowest point on the top of the dam for lagoons without spillways; and from the current liquid level in the lagoon to the bottom of the spillway for lagoons with spillways. Lagoon Name/identifier (ID) Spillway (Yes or No): Level (inches): Structure 1 Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 onl E /0" 2. Check all applicable items /Br rK GIB S -- �eLrr�t�►I��d 3 Z! a 3 Liquid level is within the designed structural freeboard, elevations of one or more structures. Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within acceptable ranges. ✓ Liquid level is within the 25 year 24 hour storm elevations for one or more structures. A 30 day Plan of Action is attached. Agronomic balance is within acceptable range. Waste is to be pumped and hauled to off site locations. Volume and PAN content of waste to pumped and hauled is reflected in section III tables. included within this plan is a list of the proposed sites with related facility number(s), number acres and receiving crop information. Contact and secure approval from the Division of Water Quality prior to transfer of waste to a site not covered in the facility's certified animal waste management plan. Operation will be partially or fully depopulated. - attach a complete schedule with corresponding animal units and dates for depopulation - if animals are to be moved to another permitted facility, provide facility number, lagoon freeboard levels and herd population for the receiving facility 3. Earliest possible date to begin land application of waste: iyllk3- WUITAEa I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct. Facility( Owner/Manager (print)-.' (signature) Plione: fD a 0 _- t 2003 1 F Date: 3 11 A PoA Cover Page 2/21100 PLAN OF ACTION (POA) FOR HIGH FREEBOARD AT ANIMAL FACILITIES THIRTY (30) DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Name/Identifier (ID): ONE 2. Current liquid volume in 25 yr_/24 hr. storm storage & structural freeboard a. current liquid level according to marker b. designed 25 yr./24 hr. storm & structural freeboard c. line b - line a (inches in red zone) = d. top of dike surface area according to design (area at below structural freeboard elevation) e. line c x line d x 7.48 ag Ilons = 12 W inches 19 inches 3 inches 6LOi � ff 115-967 gallons 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design ZLO days g. volume of waste produced according to structural design ? J Z 7 Fs ft3 h. actual waste produced = current herd # x line g = 79 Z 7 T W certified herd # i. volume of wash water according to structural design ft3 j. excess rainfall over evaporation according to design k. (lines h + i +j) x 7.48 x 30 days _ line f 4. Total PAN to be land applied during draw down period I. current waste analysis dated 42k 3 m. lines e + k x line I = 1000 REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE y26s4 ft3 ,IF20H gallons 2.0 lb/1000 gal. 5-3 S lb PAN PoA (30 Day) 2/21/00 1 I[.:OTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YR./24 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. structure ID: 0,V6 line m = 53s lb PAN 2. structure ID: line rn = lb PAN 3. structure ID: line m = lb PAN 4. structure ID: line m = lb PAN 5. structure ID: line m = lb PAN 6. structure ID_ line m = lb PAN n. lines 1 +2+3+4+5+6 = 53S lb PAN HI. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAYDRAW DOWN PERIOD. DO NOT LIST FIELDS TO WHICH PAN CAN NOT BE APPLIES DURING THIS 30 DAY PERIOD. o. tract # p. field # q. crop r. acres s. remaining IRR-2 PAN balance (lblacre) t. TOTAL PAN BALANCE FOR FIELD (lbs.) column r x s u. application window' JKL o r 20. 19s 377 3.0 7s SA S &L ---Wp T„t. Z 3.6s 7S ov3 -0c Z 3-�f 'State current crop ending application date or next crop application beginning date for available receiving crops during 30 day drawn down period v. Total PAN available for all fields (sum of column t) _ 573 9,? Ib. PAN PoA (30 Day) 2/21/00 2 IV. FACILITY'S PoA OVERALL PAN BALANCE w. Total PAN to be land applied (line n from section 11) = x. Crop's remaining PAN balance (line v from section 111) = y. Overall PAN balance (w - x) = sir 539; 9FSV lb. PAN lb. PAN lb. PAN Line y must show as a deficit. If line y does not show as a deficit, list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new PAN based on new information. If new fields are to be included as an option for lowering lagoon level, add these fields to the PAN balance table and recalculate the overall PAN balance. If animal waste is to be hauled to another permitted facility provide information regarding the herd population and lagoon freeboard levels at the receiving facility. NARRATIVE: pLja Qzj 3/6/0 3 AID Lt�4 111"ow w1 PoA (30 Day) 2121/00 3 W A TF9�G co 7 Prestage Farms Inc Px-10 PO Box 438 Clinton, NC 28329 Michael F. Easley. Govemor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coieen 14. Sullins Director Division of Water Quality August 11, 2008 Subject: Sludge Compliance Requirement Change Dear Permittee: In accordance with Condition I1I.19 of State General Permit AWG100000, your facility is required to maintain compliance regarding sludge accumulation in your animal waste treatment lagoon(s). As you know, the previous compliance limit was to have a minimum of four (4) feet of treatment depth between the designed stop pump and the average elevation of the top of the sludge blanket. This requirement was based on NRCS Standard No. 359, which was recently modified. As of July 2008, Standard No. 359 does not use the 4-foot requirement. Sludge compliance is now to be based on the sludge volume as a percentage of the total treatment volume. The revised Standard states that sludge accumulation in the permanent treatment zone must be less than 50% of the planned treatment volume. Also, there must be a minimum of 2.5 feet of liquid above the sludge at the pump intake location. If either of these conditions is not met then sludge must be removed or managed in accordance with an approved Plan of Action for Lagoon Sludge Reduction (POA). A new sludge survey worksheet has been developed to calculate sludge and treatment volumes to determine compliance. Our records indicate that you have filed a Sludge POA for one or more of the lagoons at your facility. Based on the changes to the sludge requirements in Standard No. 359, your lagoon(s) may already be in compliance without any sludge removal. Using your lagoon design (or as - built information) and current sludge survey measurements, complete the NEW sludge survey worksheet. If you have any difficulty in locating or understanding your lagoon design information, please contact your technical specialist or county Soil & Water office. Nix Carolina NtlliQtttf Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Internet: www.ncwatergualitv.ore Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 An Equal Opportunity/Affirmative Action Employer- 50% Recycled110% Posl Consumer Paper Send both sludge survey worksheets, OLD and NEW, to the address below if you feel that your lagoon(s) is in compliance and wish to withdraw your POA. Our staff will review the information and notify you of our decision. NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 If you have any questions about the new sludge requirement, sludge survey worksheet, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733- 3221. Sincerely, Keith Larick, Supervisor Animal Feeding Operations Unit Enclosures cc (w/o enclosures): Bladen County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - AWS090139 Michael F. Easley, Governor 0�0� W A r�RQG Mitchell W Norris Mitchell Norris 91 & #2 494 Coley Rd Elizabethtown, NC 283374888 Dear Mitchell W Norris: William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality July 1, 2007 •� 17 t--7 Subject: Certificate of Coverage No. AWS090039 Mitchell Norris #1 & #2 Animal Waste Management System Bladen County In accordance with your application received on 4-Jan-07, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Mitchell W Norris, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limiters to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Mitchell Norris #1 & #2, located in Bladen County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 7344 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition M.I 9 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC '(as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions -in this permit. Aquifer Protection Section 1636 Mail service Center Raleigh. NC 27699-1636 Internet: www.ncwatmquality.org Location: 2728 Capital Boulevard Raleigh. NC 27604 An Equal Qpportun4lAtfirmative Action Employer— 50% Recydedll0% Post Consumer Paper NorthCarolina Natura!!y Telephone: (919) 733-3221 Fax l: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (977) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Bladen County Health Department Bladen County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS090039 Michael F. Fasley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality July 1, 2007 Prestage Farms Inc - Px-10 .>r<3: 2 7 PO Box 438 i Clinton, NC 28329 Subject: Certificate of Coverage No. AWS090139 Px-10 Animal Waste Management System Bladen County Dear Prestage Farms Inc: In accordance with your application received on 15-Dec-06, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Prestage Farms Inc, authorizing the operation. of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Px-10, located in Bladen County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 0 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 752 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition IH.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please paw careful attention to the record keepiniz and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: www,ncwaterquality.org Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer— 50% Recydedli0% Post Consumer Paper NZ" Carolina �tura!!y Raieigh. NC 27699-1636 Telephone: (919) 733-3221 Raleigh. NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, r, t L for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Bladen County Health Department Bladen County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS090139 r 01,6P9/04 MON 15:32 FAX 910 592 $552 PRE STAGE RIU1 MS RECEIVED ibool 'i. G 2 cu ANL AL FACILITY ANNUAL CER Certificate of Coverage or Permit Number NC, A 2Q 9J3 4 County Bladen Year 700_j Facility Name (as shown on Certificate of Coverage or Permit)_- t} Operator in Charge for this Facility _�& Ido jj_ N . M4ns Certification # 'T 6 Land application of animal waste as allowed by the above permit occurred during the past calendar year - Z YES - M. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on how the animal waste was handled. Part I : Facility Information: 1. Total number of application Fields ❑ or Pulls ir7 (please check the Eppropriate box) in the Certified Animal Waste Management Plan (CAWMP): g Total Useable Acres approved in the CAWMP 2. Total number of Fields ❑ or Pulls {please check the appropriate box) on which land application occurred during the year: (� _ Total Acres on which waste was applied 0 3. Total pounds of Plant Available Nitrogen (PAN) applied during tht. year for all application sites: d3a� 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be lane applied annually by the CAWMP and the permit.- $q 70 5. Estimated amount of total manure, litter and process wastewater sc ld or given to other persons and taken off site during the year .0 tons ❑ or gallops 9 (pl-ease check the appropriate box) 6. Annual average number of animals by type at this facility during th.-- previous year: 7. Largest and smallest number of animals by type at this facility at anty one time during the previous year: Largest R/ Smallest 7 I z (These numbers are for informational purposes only since the only Kermit limit on the number of animals at the facility is the annual average numbers) 8: Facility's integrator if applicable: Pre .sjQne rFo, rIns ' Part II: Facility Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. L Only animal waste generated at this facility was applied to the permitted sites during L Yes ❑ No the past calendar year. AFACF 3-14-03 01/,49/04 MON 15:33 FAX 910 592 9552 PRFSTAGE FA"S Q002 2 The facility was operated in such away that there was no direct runoff of waste from Yes ❑ No the facility (including the douses, I agooris/sto rage ponds and the application sites) during the past calendar year. 3- There was no discharge of waste to surface water from this facility during the past .d Yes ❑ N calendar year.. 4. There was no freeboard violation in any Iagoons or storage ponds at this facility during dYes ❑ No the past calendar year. - 5. There was no PAN application to any fields or crops at this facility greater than the dYes ❑ No levels specified in this facility's CAWMP during the past calendar year. 6. All land application equipment was calibrated at least once during the past calendar year. dYes ❑ No 7. Sludge accurniilation in all lagoons did not exceed the volume for which the lagoon RfYes ❑ No was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed. S. A copy of the Arii,ual Sludge Survey Form for this facility is attached to this Certification. [dyes ❑ No 9. Annual soils analysis were performed on each field receiving animal waste during the O'Yes ❑ No past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year? ZYe5 ❑. No 11. All required monitoring and reporting was performed in accordance with the facility's dYes ❑ No permit during the past calendar year. 12.-All operations and maintenance requirements in the permit were complied with during dYes ❑ No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 13. Crops as specified in the CAAW were maintained during the past calendar year on all dyes ❑ N, sites receiving ardmai waste and the crops grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the permit and the CAWMP for this facility were �,/ L''l Yes ❑ No maintained during each application of animal waste during the past calendar year. " I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations-" N• b� z � eor._ - ee Name and Title (type or Signature: of Operator in Charge (if different from Perrr►ittee) 1y4-,uA f Nu7Il Z2.$4- Date Date AFACF 3-14-03 2 Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number Cl - B. Lagoon Identification _ Fl - I0 C. Person(s) taking Measurements D. Date of Measurements E. Methods/Devices Used for Measurement of: a. Distance from the lagoon liquid surface to the top of the sludge layer: r b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: c. Thickness of the sludge layer if making a direct measurement with "core sampler'- ti A F. Lagoon Surface Area (using dimensions at inside top of bank): 4 (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points: a. Less than 1.33 acre: Use S points b. If more than 1.33 acre, /. $ acres x 6 with maximum of 24. (Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet". I. At time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): J. Determine distance from Maximum Liquid Level to Minimum Liquid Level: (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid level: Item J - Item I, assuming present liquid level is below Max. -Liq. Level: %. S L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points): O M. Record from sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): N. Record from sludge survey data sheet the average thickness of the sludge layer: O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): �f . (Note: If Item O is less than 4 ft., a sludge removal and utilization plan may be required by N. C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by �i , rr>a_K t, tL ;, „ � ,., Date. a- 23 - o S Print Name r St- j at re White - Office Yellow - Producer Sludge Survey Data Sheet Lagoon Identification: Sludge Survey Data Sheet Completed by: 7acp.-, Lz�r. 6 _ _ � Date: -L3 — n Print Name Si ature � (A) Grid Point No. (B) Distance from liquid surface to top of slud a (C) Distance from liquid surface to la oon bottom soil (C)-(B) Thickness of sludge is er Ft. & inches Feet tenths Ft. & inches Feet tenths Ft. & inches Feet tenths 1 2 5, 3 S. 4 5 S.S 6 6.3 7 O 8 9 10 11 12 5. 13 14 15 16 17 1$ 19 20 21 22 23 24 Average :5• 5 , U 3 • S *All Grid Points and corres ondin sled a laver thickness must be shown on a sketch attached to this Sludge Survey Data Sheet. See Appendix 6 for conversion from inches to tenths of feet. White - Office Yellow - Producer .2. 3. 4. 7. r 01/19/04 'NON 15:32 FAX 910 592 9552 PREsTAGE FARMS "R i �ho01 ANIMAL FACILITY ANNUAL CERTIKjCAT ,9NrFCQRNI,GE .. Certificate of Coverage or Permit Number - .h/ C- County h Year 200-4 Facility Name (as shown on Certificate of Coverage or Permit)' Operator in Char lit3a for this Faci: i�`gCertification #�l 7' _ 9 Land application of animal waste as allowed by the above.permit occurred during the past calendar year Z_ YES - NO. If NO, skip Part l and Part II and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on how the animal waste was handled. Part I Facility Information: 1. Total number of application Fields ❑ or Pulls e(please check the r,ppropriatc box) in the Certified Animal Waste Management Plan (CAWMP): Total U.:eable Acres approved in the CAWMP Total number of Fields ❑ or Pulls d(piease check the appropriate box) on which land application occurred during the year: 1 _ Total Acres on which. waste was applied .2 7,4 Total pounds of Plant Available Nitrogen (PAN) applied during thc: year for all application sites: Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and the permit:t Estimated amount of total manure, litter and process wastewater sold or given to other persons and takers off site during the year _ _ tons ❑ or gallons ❑ (please check the appropriate box) Annual average number of animals by type at this'facility during the previous year: 7J>q Largest and smallest number of animals by type at this facility at any one time during the previous year: Largest smallest 76,S (These numbers are for informational purposes only since the only permit limit on the number of animals at the facility is the annual average numbers) 8- Facility's Integrator if applicable: Part II: Facility Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. - - 1. Only animal waste generated at this facility was applied to the permitted sites during RYes ❑ No the past calendar year. AFACF 3-14-03 01/19/04 MON 15:33 FAX 910 592 9552 PRESTAGE FARMS �0002 2. The facility was operated in such a way that there was no direct runoff of waste from L( Yes L No the facility (including.the houses, lagoonslstorage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility duffing the past iYes ❑ N calendar year: 4. There was no freeboard violation in any lagoons or storage ponds at this facility during Yes ❑ No the past calendar year. S. There was no PAN application to any fields or crops at this facility greater than the dYes ❑ No levels specified in this facility's CAVV P during the past calendar year. , ,/ 6. All land application equipment was calibrated at least once during the past calendar year. L✓i Yes ❑ No 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon ❑ Yes RNo was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed_ 8. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification ZY. ❑ No 9. Annual soils analysis were performed on each field receiving animal waste during the 6(Yes ❑ No past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year? VYes ❑ No 11. All required monitoring and reporting was performed in accordance with the facility's dYes ❑ No permit during the past calendar year_ 12. All operations and maintenance requirements in the permit were complied with during VYes ❑ No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 13. Crops as specified in the CAWW were maintained during the past calendar year on all iYes ❑ N. sites receiving animal waste and the.crops grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the pen -nit and the CAVW for this facility were L! Yes ❑ No maintained during each application of animal waste during the past calendar year. "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted_ Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations_" or Date different from Perrnittee) AFACF 3-14-03 2 qk N Lugo m Sludge Survey Farm A: Farm Permit or DWQ Identification Number Bl Lagoon iderstlfiration P- 10 n C Pei so Is) taking Measurements RDSS _d" rQ c ' D! Data of Measurements Ei Used for Measuement of. a. Distance from the lagoon liquid surface to the top of the sludge layer: fy) rl a IL b. Distance from the lagoon kfuld surface to the bottom (salq of lagoon: POI&- Leith 1Y1e:Yj'S'Urement c. Thickness of the sludge layer If making a direct measurement with "core sampler' • f� j FJLagoon Surface Area (using d1mensions at the inside Imp of bank): (acres) (Draw sketch of lagoon on a separate sheet and list dimensions. and calcutata surface area.) C Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points b_ If more than 1.33 acres, I $ acres x 6 = , with mmdmum of 24_ v (using sketch and dirnenslans. develop a uniform "gW that has number of Intersection pcnta that mate most closely with the estimated number of sampling points needed. Number the grid Intersection points on the lagoon grid to correspond with the data to be recalled for points of measurement) H.;Conduct sludge surrey and record data on "Sludge Survey Data Sheer. I. it fhe time of sludge survey, also meaSure the distance from the Maximum Liquid Level j to the Present Liquid Level (measure at the lagoon gage pole): 1 4 J. Determine diafanoe from Maximum Liquid limit to Minimum Liquid Level: (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid Level: ttemJ - Poem 1, assuming present liquid level Is below Max. Llq. Level: � L. Reaorcd iron sludge wxy" data sheet the distance from ere pnmen t liquid surface level Im ftse lagoon bottom (average for all the measurement paints): r M. Record from the sludge survey data sheet the distance from the present liquid surface level Lj to the top of the sludge layer (average far all the measurement points): + t N. Record from the sludge surrey data sheet the average tt k ness of the sludge layer: ' ] O. CatcnAate the thickness of the axis ling Liquid 7reatrnent Zone (Item M - Item K): 3 r '(Nate: if item O is less than 4 fL, a sludge removal and ufll=tlon plan may be required by N.C. DWQ. See your specific permft or contact DWQ far more information.) P. proceed to the sludge Volume Worksheet N desire to mkxftta sludge vahurrre for rectangular shaped lagoon with uniform side slope. completed by S pe'T frSOA Date: it Sludge Survey Data Sheet Lagoon Identification: Cam rated t3y C.�.. Date: Pnnt Nam Signature Grid Po • tanca from liquid'Distance to top of ..: from liquid surface to lagoon botto so]Q Thickness of lay or owl 11 All Qrld evints and cottesnonding sludge la r thickness must be shown on a sketch attached to this Sludge Survey Data Sheet. - - Cpnverslon Table From Inches to Tenths of feet Inches Tenths of feet Inches Tenths of feet 1 0.1 7 0.6 2 0.2 8 0.7 3 0.2 9 0.7 4 0.3 10 0.8 5 0.4 11 0.9 6 0.5 12 1.0 I. �I.�I_;_JJ _J., ..a.. a . ! ..r_I_J:.!. i ..i.. ' -J-J - jj! i IN i- J. I .!..y .J..1_L..,._ - 1 , , ' I J..1_; _ I --I .L_' I ° i.-i.. iLJ. I i �._L_L__ J-1 ; I i j j { Y 11-i I' I_I _ _i I N J I_. _ ._.r-I --I-I'1 ! I '-"i"1-E--i _.i ,. I-�.i._. .�.J..._I . _.,_.,.. --i_j I _.._, L.:_,_, __J-_.��_L.-J_ I- --1._I_.._L..,__ � i .� : ! � i- I -� _i 'i- `-•i-;-I--'--a-'._� 1 : I '`�NI--a--..i._i,+ I I i -i I_i._!. �._I �- .{�-i ,__I .1.-�-E-,_i_�._f1 .i.•_.e__!_,° , i_J_J_L_�...: ;--j._,i_.�_.� i-'__:.._I,_L..;_i !_r. 7�Ju� ._._J_. I f 1 J-, ! I I I ! .. { � _ 1 J_ . J - ---- - '•- I-- ! - - Y- �_�._� _•--1- 1 .-1 J.-L I --i - - .L 1.�..i I-; --a. ; �. I 1 -i-', -.� I !_ •�-,—i-- ,-,_I � �a_'-i-'i id -.l r _I _� 1- :I. �.�; I 1 I _ _I J .1J.. _'_�. I_1 L_.'rt-•.�'_.i_i__i_� i W_J.-a „I �, --� Ir -J I - •._._ _1 -s'. • i I -'- _L.�J.I_ .- � l_ -I, i , --i--1_.I. i- L_.t...i_,..-i-f-..i -1._ i•„�� 1 l...i_. , 1 I � I { I i - I ' _! I I ' I ''IIII i a _�I._I_ i_ `.:_ ._�__id��. • . jam_` � _ �-_L. _{_�_.i-.� � L�..i 1_l_._,_.__. �_ L_ I _�_' ,. ._ i .- i ,_-ir- --' 1 1 i_.i_i_1---j-1_J_7 + J_?�.r-..:-''" I I- -f _'!_ �",•-•_-1--: -' - --I�;_.i_L-;--i_1-f---Ir-•�- --�'_---J.-i-.i-..!_�__.., .-.:.__'..� 7�.-�..�-.. }... I. .-.!__!_.t-�-� f 4 a'1aJ1}II -_'-j_-_1'rlI,Y1�_.��-J--.{li ---_1-;- '�;�IiI �.- J-�:I .-'_-_-.-`'1}J�IiL'..-•. . _�_+i! „ --__-��,jII�} __=_-_-�.'i,�r!r i-- �.�--'}•1�' •--__-_�';-,i;' _-----JiJ!Ii - _�_��-a II �-�}II -__-. I __-�-!,'I--�- - �{'I___-+1ii -�-_-�1,I.__..i-.'�I, --.-��jjIILi_-J-.�- .�lI,--_._'--__�-- '1t'I.--�_.�1---.fI--.---J'+I---- _-,�.i1y -.-�-J--�L?1--.-_- .�,.!I�l{ �._----.--J �J1I ---.J_ � 1I_-.-__���-I --- _-Li'I -�_.-I'I � -_- 11I _-iJT�-"JI.--_-•!_!,: ! .-_--_J�_I-- iI -- L}!!-._-.I�tI --_�1!I 1-�--- �1l�J_-__-.J��____�.SiLI ___T.jL}I .-1}_�.i{�_ �J'1I -. +1 ---�ii�l _ 1 - ~_�t�;III .-_'-� �-I-...�L�_--_IiIi-_---_—•_t-�t�i-'_-� _1 'I ' �--�. Jl �-�--•iI_-�_�: I -��.f{I'.-�_-��Ii- -� ---�j-�-�L -��-�j{i -�-.� �-�l' 1- i-_- -4_I.'�__iJt,L._.... ,'�.--_-->�__-__� __-_-- 1`''IiIIi J-'ce._•'-;.!�'1,,II --�_-1 i� �_�JIIi -.-_�-.r1iI__.-_. ��_I �+�1� .._�-J�_iiY�_.-_-J.�J:i'_-_�- i�..-.,��'-!_�-__-J�..��__�____. i1.';{i _�-+._--_- � I1iIiI__--.J_.,-{;Ij�r-�___ -� ,Ij[!._i_-.. !_�r1.I ___---�.!�III' _F._L!•iIl. --J---.4. -- 4�-_--._.--.. IVI ---I-T- . - It .11iI1!iij J ' f �. - - - _d'--. f„ J-L_ I-I--j_ IV•�_.i"�_�._l��i i-- -{1T 3_.l_- !_�:-_:..J-i ' �. �I J- L I I � _f __i _ l .LL � '_{__ �� ' _;� I I - I +,--� J�--• -7-; IJ J-j-- _J�' I�-�-.�.k. , I - i j -� ..1.. � -- �~t- �_ ._-1...-__J 1-�--i_...�_. _ _ i_ _ �--I 1.. 1�,._L_.I t-T 1_ _1 I I I _CJ---I��_I�� i__� i ,=l_J._:_.. H- J �'- I J_ J._I_i.J {.�..J_.. -1� -{ --� r { -;- ,- -I I--•-L-'-=3--r�.._ ----- ' 1. I I I i I I,-�""'•,��'I"_ _i.J--i...i_.I ` �--i- —=Elko, JJ J ' _�+ �I J_' � - ��� �� �-4-•_�_ -�-� j� �i�l�a._ �-l-�v_-�-.'_.��__i_LJ_.1_�.1_�._L il��_ �--�---;-..-� _,��i-+- - _-I..'WL .I _l_• I I_.1 J. _� _ i-�- h•� - L I i l .� ! l� E - -- Jl- 1 ! I .I _ -� -� .�,�. �. I I_ R ' , I ^_ I.. { I-i J- -� I- . L_ �.-�_ �� f � I _ �I wl�-� ._ t ._•_ _ t} r"j•-�f", 'y_•_��--�-�_�_� _-�J .��_.�__I_-L_�i �...... :.. . ...,..L.. 1_ , � + �_I ._I-..' J..�_.J.J_.�_ _-t_I_�_,.�-� _i_j _#.-_i� ` .1_�� __�--._�-- �--i--,._ �_� .;._.' • '- J J . ' � ' � fi _f.�_7-' -�-- -�#--� 1 �-{ •-` _ i , 1 ' E- ! ' I I I i , , ! ! i , t i , , ""!"' -ice---'•�--i�_,� .1 I I � .a�_I_�._..I �ry_ _1-- I'-!"-'-,--�.a �__J__L.J._-i-.,_>_ l __LL � _ _I , - ," -- -- - -1-. I L _ _ : ?. s•: '- q L_:--i_�J .J._1. �--'-.L-.J .a J. L I _ L_ ��-J Y _J,-, _ I �� J_- - i .a I. i : J f I_ i E-� f I__-i_.,. i .. 1 .�• i ;- I � ;� I �- _ � ' .�1 { I -I � J--,..i.__I,. _ ;--�'-.k _... .1.�_ �__.i._., _ _Ir...-, .�_._,_.-__�_.__.J.J-' J � i , I ' , ! " . ' 4 Michael F_ Easley, Governor William G. Ross Jr., Secretary North Carolina Departrnent of Environment and Natural_ Resources Alan W. Klimek, P. E., Director Division of Water Quality April 9, 2003 Prestage Farms Px-10 PO Box 438 Clinton NC 28329 Subject: Certificate of Coverage No. NCA209139 Px-10 Swine Waste Collection, Treatment, Storage and Application System Bladen County Dear Prestage Farms: On March 14, 2003, .the North Carolina Division of Water Quality (Division) issued an NPDES General Permit for swine facilities. The General Permit was issued to enable swine facilities in North Carolina to obtain coverage under a single permit that addresses both State and Federal requirements. In accordance with your application received on March 7, 2003, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Prestage Farms, authorizing.the operation of the subject animal waste collection, treatment, storage and land application system in accordance with NPDES General Permit NCA200000. The issuance of this COC supersedes and terminates your COC Number AWS090139 to operate under State Non -Discharge Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Px-10, located in BladenCounty, with an animal capacity of no greater than an annual average of 752 Farrow to Wean swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). 1f this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until July 1, 2007. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and Federal general permit it contains many new requirements in addition to most of the conditions contained in the current State general permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keepin and monitoring conditions in this permit. The Devices to AutomaticallyStop h igation Events Form must be returned to the Division of Water Quality no later than 120 days followine receipt of the Certificate of Coverage. The Animal Facility Annual Certification Form must be completed and returned to the Division of Water Oualitv by no later than March 1st of each Year. Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Customer Service Center An Equal Opportunity Action Employer Internet tft:I/h2o.enr,state.nc.us/ndpu :I/h2o.enr.state.nc.us/ndpu Telephone (919) 733-5083 Fax (919)715-6048 Telephone 1 800 623-7748 50% recycled/10% post -consumer paper If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 211.0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual NPDES Permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact 7R 7oshi at (919) 733-5083 ext. 363. Sincerely, v for Alan W. Klimek, P.E. Enclosures (General Permit NCA200000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Bladen County Health Department Fayetteville Regional Office, Water Quality Section Bladen County Soil and Water Conservation District Permit File NCA209139 Permit File AWS090139 NDPU Files i A. WASTE UTILIZATION PLAN ---------------------- producer------- : Prestage Farms Inc County : Bladen Name of Farm-:P-10 Location ----- :P. ❑. Box 4?8 Clinton NC 28329 Phone -------- :910-592-5771 Type Operation ------------------:FAk-WEAN Number of Animal ------------- . 752 Storage Structure ---------- :Anaerobic Lagoon Method of application ------ :Irrigation Amount of waste produced per year-------------- 4583 tons/year Amount of plant available N (PAN) produced/year-: 4061 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be use to reduce the amount of commercial fertilizer required for the crops'in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of.the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not. be applied to land eroding at more then 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not .apply waste on saturated a,oils, when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoild drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the Same. The estimated acres needed to apply the animal waste is based on typical nutrient. content for this type of facility. Acreage requirements should be based on the waste analysis report from Your waste management. facility. In some cases you may want to have I a Page 2 plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to he flexible so as to accommodate changing waate analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to No.- No. Type Cade /Acre /Unit Used Apply 5230 1A GoA G 3.7 50.00 20.40 3774 AUG-JUL 5230 is Ln G 3.4 50.00 3.00 510 AUG-JUL 5230 2 GoA B 5.5 50.00 3.65 1004 MAR-OCT 5230 2 GoA K N/A 50.00 x 3.65 183 SEP-APR Total 27.0 5470 Available Nitrogen (includes commercial) 4061 Surplus or Deficit -1409 Crop codes: Crop -unit A=Barley-bu. B=Bermudagrass(graze)--tons C=Bermudagraas(hay)-tons D=Corn(grain)-b-u. E=Corn (silage) --tons F=Cotton-lbs. lint G=Fescue(graze)-tons H=Fescue(hay)-tons I =Oata-bu . J=Rye-bu. K-Small grain(graze)-acre L=Small grain(hay)-acre M=Sorghum(grain)-cwt. W=Wheat-bu. Y=Feacue(paature)-tons Z=Bermudagraas(pasture)-tons Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. ~ page 2 The applicator is cautioned that P and Y may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parta of North Carolina to have a nutrient management plan that addresses all. nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four- inches. In fields where small grain etc, is to be removed for hay or silage, care should be exercised not to to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and lee& nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider- harvesting hay or, silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers , filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached asap showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization play, must contain provision for periodic land application of sludge at. agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 632 lbs. of plant available nitrogen per year, in the sludge. If you remove aludge every 5 years, you will have approximately 3158 lbs. of PAN to utilize. assuming you apply this PAN to hybrid bermudcagrasL hayland at the rate of 300 lbs. of nitrogen per acre, you will need 11 acres of land. If you apply the sludge to corn ct- the rate of 125 lbs. of nitrogen per acre, you will need 2; acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and application methods. Page 4 APPLICATION OF WASTE BY IRRIGATION The irrigation ,application rate should not exceed the intake rate of the moil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the ,coil at the time of irrigation nor should the plant available nitrogen► applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the reapansibility of the producer and irrigation designer to ensure that an irrigation syatem is installed to properly irrigate the acres. shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the table may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract Field Soil Crop Apiplic Applic No. No. Type Mate Amount (indhr) (inches) 5220 1A GoA G 0.5 1.0 5230 1B Ln G 0.5 1.0 5230 GoA B 0.5 1.0 5230 2 GoA K 0.5 1.0 This ie the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Page 5 Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct, rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. .:all your technical apecialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION This Plan has been revised to reflect a change in animal numbers, and type of operation. Page 6 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: P-10 Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North' Carolina Division of Water Quality (NCDWO) before the new animals are stocked. I (we) also, understand that there must 'be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25--year, 24- hour ator-m. The approved plan will he filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be. available for review by NCDW9 upon request. Name of Facility Owner: Preatage Farms Inc (Please print) Signature: 'PA(zl(L&_�Y 'P� 1� �"`~ Date: _ z 1-f to'� Name of Manager (If different from owner-) : Signature: ate: Name of Person Preparing Plan: G. Glenn Clifton (Please print:) Affiliation: Prestage Farms, Inc. Phone: 910-592-5771 Address: P O Box 438 Clinton NC 28328 Signature:_ Date: WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the sate by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan'when there is a change in the operation:, increase in the number of animals, method of utilization, or available' land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) S. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a.season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8_ Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be apolied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters_ (See Standard 393 - Filter Strips). 12. Animal Waste shall not be applied closer than 100 feet to wells. - 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly inton water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A. protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. terms and structures should be inspected regularly for evidence of erosion, leakage or discharge. WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. if animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., Should be inspected on a regular basis to prevent breakdowns, leaks, and snills . A regular maintenance checklist should be kept on .Site. 20. Pnimal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on Crops for direct human consumption it should only be applied preolant with no further applications of animal waste during the crop season _ - 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumning shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 . Waste shah be tested within 50 days of utilization and soil shall be -tested at least annually at crop sites where waste products are applied. Nitrogen shall be the race - determining element. Zinc . -id copper levels in the soils shall be monitored and alternative crop sites shall be used when the: metals approach excessive levels. pH shall be adjusted for optimum crop p•roductlon and maintained. Soil and waste analysis records shall be kept for five Years. Poultry dry waste application records shall be maintained for three (3) years. - Waste application records for all other waste shall be maintained for i_ve (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina reculaLions. F' WAric �D 90 Michael F. Easley, Governor 0 William G. Ross Jr., Secretary r North Carolina Department of Environment and Natural Resources O -r Gregory J. Thorpe, Ph-D., Acting Director Division of Water Quality March 5, 2002 Prestage Farms Px-10 PO Box 438 Clinton NC 28328 Attn: John Prestage RECEIVED MAR 0 8 2002 OENR-FAYEIiEIIlLLE REGIONAL OFRCE Subject: Certificate of Coverage No. AWS090139 Px-10 Swine Waste Collection, Treatment, Storage and Application System Bladen County Dear John Prestage: In accordance with your request for modification in the type of operation and animal numbers received on February 11, 2002 we are forwarding this Certificate of Coverage (COC) issued to Prestage Farms, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Px-10, located in Bladen County, with an animal capacity of no greater than 752 Farrow to Wean and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003 and shall hereby void COC Number AWS090139 dated March 12, 1999. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. VMWI Non -Discharge Permining Unit Internet httpJ/h2o.enr.nc.state.us1ndpu NME1 R 1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone (919) 733-5083 Fax (919) 715-6048 DENR Customer Service Center Telephone 1 800 623-7748 An Equal Opportunity Action Employer 50% recycled/10°/, post -consumer paper This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Michelle Barnett (919) 733-5083 ext. 544. Sincerely, Giegory 3_ Thorpe, Ph.D. cc: (Certificate of Coverage only for all cc's) Bladen County Health Department Fayetteyille_Regional-Office, Water Quality Section Bladen County Soil and Water Conservation District Water Quality Central Files NDPU Files RECEIVED V%IATER QUALITY SECTION Animal Waste Management Plan Certifi (Please type or print all information that does not reouire a s *gin FEB 2 1 2002 New or Expanded (please circle one) LNOWDISCHARGE PERMITTING General Information: Name of Farm: P - 10 Facility No: O9 — 139 Owaer(s) Name: Rae ?A6E RMS lw . Phone No:9 - Z- -1-71 Mailing Address: P.6 . Box _ G t ITNTorJ NC-- .Z.8 3 29 Farm location: County Farm is Iocated in: P L ADE4 Latitude and Longitude: 34' 30' .35 / V rp" Integrator. &%, FARrttS. c. Please attach a copy of a county road map with location identified and describe below (Be specific: road names, directions, milepost, etc.): ANf eax . 3. o M t cEs lq=o F ,n Liao rrs 6 a e e. ID �! 5Q 1172- Oneration Description: Type of Swine No. of Animals Wean to Feeder Feeder to Finish M Farrow to Wean 7-57— Cl Farrow to Feeder 13 Farrow to Finish Ct Gilts :7 Boars Type of Poultry No. of Animals a Layer * Non -Layer _ Type of Beef No- of Animals ❑ Brood a Feeders G Stockers Other Type of Livesrock.- Type of Dairy No. of Animals G MiIking ❑ Dry • Heifers • Calves Number of Animals: ErPmzdfng Opm=ion only Previous Des4m Cat]acin' Additional Desien-Cauacirv: _ Total Desim Cap' "A- " "? Acreage Available for Application: 37 Required Acreage: 28 / Number of Lagoons I Storage Ponds: t Total Capacity: �, 763' Cubic Feet (ft3) ✓ Are subsurface drains present on the farm:, YES or NO (please circle one) If YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one) Owner / Manager Agreement I (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Water Quality (DWQ) before the new animals are stocked. I (we) understand that there must be no discharge of -animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the a -year. 24-hour storm and there must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the USDA -Natural Resources Conservation service (NRCS). The approved plan will be filed at the farm and at the office of the local Soil and eater Conservation District. I (we) know that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DWQ or a new certification (if the approved plan is changed) within 6 days of a title transfer. f 1 } r ! / / 19 1 Name of Signature: 7— Name of MaXager (if different fr8m owner): Signature: — -- — Date: AWC -- December 5. 2000 I.V 4 Technical Specialist Certification L As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, I certify that the animal waste management system for the farm named above has an animal waste management plan that meets or exceeds standards and specifications of the Division of Water Quality as specified in 15A NCAC 2H.02I7 and the USDA -Natural Resources Conservation Service and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H_0217 and 15A NCAC 6F .0001-.0005. The following elements are included in the plan as applicable. While each category designates a technical specialist who may sign each certification (SD, SL WUP, RC, I), the technical specialist should only certify parts for which they are technically competent. IL Certification of Design A) Collection. Storage. Treatment System Check the appropriate box M Existing facility without retrofit (SD or WUP) Storage volume is adequate for operation capacity; storage capability consistent with waste utilization requirements. ❑ New. expanded or retrofitted facility (SD) Animal waste storage and treatment structures, such as but not Iimited to collection systems, lagoons and ponds, have been designed to meet or exceed the minimum standards and specifications. Name of Technical Specialist (Please Print): �a. �' LE N #J C 1, l F Tod Affiliation QRssTA6E f;=pRtS ., Zn1e.. _ Date Work Completed: 19 97 Address (Agency): P.B. Bax ¢39 CLtd—Zod NL "319 _ Phone No.: 910-%2-S77 1 Signature: A. �,,�..� Cc .fit y.. . _ _ Date: 2-I1 5Lo x- B) Land Application Site (WIT) The plan provides for minimum separations (buffers); adequate amount of land for waste utilization; chosen crop is suitable for waste management; hydraulic and nutrient loading rates. Naive of Technical Specialist (Please Print): G . G I.Eti u C t. t F 70 V Affiliation 'PQ ES7A bik Mtj c . Date Work Completed: 1997 Address(Affency): P.a. Qox 432 ctta7od__ +fit_-2s3z9„ Phone No.:910-59Z-S771 Signature: ,,. Date:z— C) Runoff Controls from Exterior Lots Check the appropriate box Ii FaciIity without exterior lots (SD or WUP or RC) This facility does not contain any exterior lots. ❑ Facility with exterior lots (RC) Methods to minimize the run off of pollutants from lounging and heavy use areas have been designed in accordance with technical standards developed by NRCS. Name of Technical Specialist (Please Print): G. OLENIJ 01-IF7oA% Affiliation QRES7A66 Fp e nc i ..X„ c _ Date Work Completed: Address (Agency): d.O. Ba x 43e CL oJ-Io,J Af G 1-3 3 29 Phone No.:910-597 - 577 1 Signature: L�• '&ddln. ► CQ 1;' _ -- _ Date: 9, Vo Z AWC -- December 3000 2 D). Application and Handlinz Equipment Check the appropriate box 8 Existing,_ or expanding facility with existing waste application equipment (WUP or I) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates, a schedule for timing of applications has been established; required buffers can be maintained and calibration and adjustment guidance are contained as pan of the plan). 0 New. expanded. or existing facility without existine waste application a ui ment fors ray irrigation. (I) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan). 0 New. expanded. or existing facility without existing waste application equipment for land spreading not using sorav irrigation. (WUP or I) Animal waste application equipment specified in the plan has been selected to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient Ioading rates; a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan). Name of Technical Specialist (Please Print): 6� G1EA(,J CL I F7ta 4 Affliation AeES7469 AF2'U—7�-,c• Date Work Completed:_ t997 Address (Agency): P. 6. [3ox _ 139 CL eNTe -1 We- AAnZ 9 Phone No-:` )0- 59 Z - 5771 Signature: _ 0Lgd -J Date: ZZr S/a L- E) Odor Control. Insect Control. Mortality Management and Emergencv Action Plan (SD. SI. WUP. RC or 1) The waste management plan for this facility includes a Waste Management Odor Control Checklist, an Insect Control Checklist, a Mortality Management Checklist and an Emergency Action Plan. Sources of both odors and insects have been evaluated with respect to this site and Best Management Practices to Minimize Odors and Best Management Practices to Control Insects have been selected and included in the waste management plan. Both the Mortality Management Plan and the Emergency Action Plan are complete and can be implemented by this facility. Name of Technical Specialist (Please Print): G. G LFW rJ C.l, i Flo hl Affiliation PXEC(A6E r-ARMS �'+,,c. Date Work Completed: 1997 Address (Agency): P.0- 6ex 438 CL►klaA1 AfG .28 327 - Phone No.:91D-592-5771 Siznature: Date: 2-j r 5'Ja v F) Written Notice of New or Expanding Swine Farm The following signature block is only to be used for new or expanding swine farms that begin construction after June 21, 1996. If the facility, was built before June 21, 1996, when was it constructed or last expanded I (we) certify that I (we) have attempted to contact by certified mail all adjoining property owners and all property owners who own property located across a public road, street, or highway from this new or expanding swine farm_ The notice was in compliance with the requirements of NCGS 106-805. A copy of the notice and a list of the property owners notified is attached. Name of Land Owner: Signature: Date: Name of Manager (if different from owner): Signature: Date: AWC -- December -, 2000 3 At. Certification of Installation A) Collection_ Storage. Treatment Installation New, expanded or retrofitted facility (SI) Animal waste storage and treatment structures. such as but not limited to lagoons and ponds, have been installed in accordance with the approved plan to meet or exceed the minimum standards and specifications. For existingfacilities without retrofits, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: Signature: Date: B) Land Application Site (WL-P) The cropping system is in place on all land as specified in the animal waste management plan. Name of Technical Specialist (Please Print): G . 6LE-N Al CLIFzaN Affliation 5 A6 RCS 71 ZNc • Date Work Completed: 19 97 Address (Agency): P O. 8o,, 43 $ CL t AJ To 4 N G 2.83Zg Phone No.: 1 A- 59Z- 5_77) _ Signature: Cge�01- Date: ZA 516 x.-- _ C) Runoff Controls from Exterior Lots (RC) Facility with exterior lots Methods to minimize the run off of pollutants from lounging and heavy use areas have been installed as specified in the plan. For facilities without exterior lots, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation Data Work Completed: Address (Agency):_ _ Phone No.: Signature: _ �T _ Date: D) A olication and Handling E ui ment Installation (WUP or 1) ® Animal waste application and handling equipment specified in the plan is on site and ready for use; calibration and adjustment materials have been provided to the owners and are contained as part of the plan. ❑ Animal waste application and handling equipment specified in the plan has not been installed but the owner has proposed leasing or third party application and has provided a signed contract. equipment specified in the contract agrees with the requirements of the plan; required buffers can be maintained; calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. Name of Technical Specialist (Please Print): a. 41,CAIN CLl F 7-DAI Affiliation5r,a ens T 2",�c , _Date Work Completed: 19 97 Address (AQencv): ,D. claJ3 COIN ro.t/ AIG 2-a 32-9 Phone No_:9to-592-577 t_ Signature: f�.• Date: Zf ( 5A I AWC -- December 7, 2001) 4 E) Odor Control. Insect Control and Mortality Management (SD_ SI. WUP. RC or I) Merhods to control odors and insects as specified in the Plan have been installed and are operational. The mortality management system as specified in the Plan has also been installed and is operational. Name of Technical Specialist (Please Print): %. CzLE_NAI Ct1rZoAl A;f liation P,e s= S? A bE FA R►+,�S Date Work Completed: /9 97 Address (Agency): dL I tq _p -J WC 2B3'L9 Phone No.: 0- 592.-57-71 Signature: .016� ��_ ems- —6-J _ _ Date: )-1 5 o t�, Please return the completed form to the Division of Water Quality at the following address: Department of Environment and Natural Resources Division of Water Quality Non -Discharge Compliance & Enforcement Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Please also remember to submit a copy of this form along with the complete Animal Waste Management Plan to the local Soil and Water Conservation District Office and to keep a copy in your files with your Animal Waste Management Plan. A wr- __ no..... -.;.a.. z mrin Op,erator:Preatage Fares County: Bladen P-10 I. STEADY STATE LIVE WEIGHT v1Y FED 2 1 2002 NON -DISCHARGE PERA11ITTING Date: Feb.14, '200: 0 sows (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lba. = 0 lbs 0 head (finishing only) x 135 lbs. = 0 lbs 752 sows (farrow to wean) x 433 lbs. - 325616 lbs 0 head (wean to feeder) x 30 lbs. - 0 This TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 325616 lbs .2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 325616 lbs. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. SSLW= 1 CF/lb. SSLW Volume = 325616 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet SLUDGE ACCUMULATION NOT COMPUTED AT OWNERS REQUEST. REMOVE SLUDGE 4. TOTAL DESIGN VOLUME AS NEEDED. Inside top length 325.0 feet Inside top width 225.0 feet Top of dike at elevatio�j 51.0 feet Freeboard 1.0 feet ✓; Side slopes 3.0 : 1✓(Inaide lagoon) Total design lagoon liquid level at elevation 50.0 feet Bottom of lagoon elevation 41.0 feet VZ Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 319.0 219.0 9.00 AREA OF TOFF LENGTH * WIDTH 319.0 219.0 AREA OF BOTTOM LENGTH * WIDTH = 265.0 165.0 69861 (AREA OF TOP) 43725 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH WIDTH * 4 292.0 192.0 224256 (AREA OF MIDSECTION x 4) CU. FT. _ [AREA TOP + (4;AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 69861.0 224256.0 43725.0 1.5 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 506763 CU. FT. 1 5.. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length r Width = 325.0 225.0 73125.0 square feet Buildings (roof and lot water) Length 91 Width = 0.0 0.0 0.0 square feet TOTAL DA 73125.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 325616 Lbs. SSLW x CF of Waste/Lb./Day * 180 days Volume = 79711 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day 180 days storage/7.48 gallons ` per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 42656.3 cubic. feet 513. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 42656.3 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 79711 cubic feet 5B. 0 cubic feet 5C. 42656 cubic feet 5D. 42656 cubic feet TOTAL 165023 cubic feet 6. SUMMARY Total required volume 490639 cubic feet Total design volume avail. 506763 cubic feet'// Min. req— treatment volume plus sludge accumulation 325616 cubic ft At elev. 47.3 feet✓; Volume is 329668 cubic feet (end pumping) Total design volume legs 25yr•-24hr storm is 464107 cubic feet At elev. 49.3 feet ; Volume is 458647 cubic feet (start pumping) i. Computations By: H• I- P.ui� 4V,%*V4.1wC- Date Zff'F!o v WASTE UTILIZATION PLAN ---------------------- Producer-----:Prestage Farms Inc County:Bladen Name of Farm-:P-10 Location-----:P. 0. Box 433 Clinton NC 28329 Phone -------- :910-592-5771 Type Operation-------------:FAR-WEAN Number of Animal ------------ : 752 Storage Structure ---------- :Anaerobic Lagoon Method of application ------ :Irrigation Amount of waste produced per year-----------------: 4583 tons/year Amount of plant available N (PAN) produced/year-: v4"061 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be use to reduce the amount of commercial fertilizer required for the crops'in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DW9 regulations. 5. Wind conditions should also be considered to avoild drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have a• V Page 2 plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil Crap Yield Lbs. N Acres Lbs. N Month to No.. No. Type Code /Acre /Unit Used Apply 5230 IA GoA G 3.7 50.00 20.40 3774 AUG-JUL 5230 1B Ln G 3.4 50.00 3.00 510 AUG-JUL 5230 2 GoA B 5.5 50.00 3.65 1004 MAR-OCT 5230 2 GoA K N/A 50.00 * 3.65 183 SEP-APR ------ ----- ----- ----- ----- -- -- ----- ------ - T Total 27.0 5470 Available Nitrogen (includes commercial) 4061 Surplus Or Deficit -1409 Crop codes: Crop -unit A=Barley-bu. B=Bermudagrass(graze)-tons C=Bermudagrass(hay)-tons D=Corn(grain)-bu. E=Corn(silage)-tans F=Cotton-lbs. lint G=Fescue(graze)-tones H=Fescue(hay) -tons I=Oats-bu. J=Rye-bu. K=Small grain(graze)-acre L=Small grain(hay)-acre M=Sorghum(grain)-cwt. W=Wheat-bu. Y=Fescue(paature)-tons Z=Bermudagrass(pasture)-tons Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Page 3 .,,Th%,;applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only 4 addresses nitrogen. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc, is to be removed for hay or silage, care should be exercised not to to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and _ lessnitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as 'is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late Se�ember or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions_ Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers , filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shoran in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provision for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 632 lbs, of plant available nitrogen per year in the sludge. If you remove sludge every 5 years, you will have approximately 3156 lbs. of PAN to utilize. assuming you apply this PAN to hybrid bermudagrasa hayland at the rate of 300 lbs. of nitrogen per acre, you will need 11 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre, you will need 25 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25:9 depending on your sludge waste analysis, soil types, realistic yields, and application methods. �• Page 4 APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in tables. Failure to apply the recommended rates and amounta of nitrogen shown in the table may make this plan invalid. The following table is provided as a guide for establishing application rate& and amounts. Tract Field Stria Crap Applic Applic No. No. Type Rate Amount (inlhr) (inches) 5230 1A GoA G 0.5 1.0 5230 1B Ln G 0.5 1.0 5230 2 GoA B 0.5 1.0 5230 2 GoA K 0.5 1.0 Thia is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. +y Page 5 Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored ' in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. :all your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre: and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION This Plan has been revised to reflect a change in animal numbers, and type of operation. r 'V Page 6 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: P-10 Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24- hour- storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Prestage Farms Inc (Please print) Signature: 4)Aiz4&4,gaAo t,JA-,c- � �K�^ t--_ Date: z1r-f110L-- Name of Manager(If different from owner) : Signature: Date: Name of Person Preparing Plan: (Please print:) Affiliation: Prestage Farms, Inc. Address: P C Box 438 Clinton NC 28328 G. Glenn Clifton Phone: 910-592-5771 Signature: �. ,�%- Date: 'Z[i 41lfl� WATER QUALITY SECT[ON E E B 2 1 2002 r .. 0 !e a WASTE UTILIZATION PLAN f REQUIRED SPECIFICATIONS 1_ Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons ,per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. G. when animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies_ 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potent-4-al for salt damage from animal waste should also be considered. Ab WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strins). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly inton water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appro_or_ate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. WASTE UTILIZATION PLAN REQUIRED_ SPECIFICATIONS ?8. if animal production at the facility is to be suspended or term hated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility o= an illegal discharge, pollution and erosion. 19. waste ha:-!dl'na structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site 20. Primal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant wits no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pump-ing shall be mar -aged to maintain the li crui d level between the markers . A marker will be recru=red to mark the max -mum storage volume for waste storage ponds. 22. Waste shah be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen s_ha_l be the rate - determining element . Zi _cam arid copper levels In the soils shall be mcnitored and alternative crop situ shall be used when thes metals approach excessive levels. off shall be adjusted for o7ctimum croo loroductior, and maintained. Soil and waste analysis records shall be kept nor five v?ars . Poultry dry waste ao':)lication records s_-all be maintained for three (3) ve.ar4 _ Waste application records fcr all other waste shall be main--ained for five (5) years. 23. Dead animal-s will be disposed o-F in a man her that meets North Carolina recrulations. State of North Carolina 11 Department of Environment and Natural Resources • Division of Water Quality _ James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director NCDENR NoRTH CAROL ENviRONmF-NT Ald A BAD March 12, 1999 kl Prestage Farms MAR 1 5 1999 Px-10 PO Box 438 FAYETTEVILLE Clinton NC 28328 REG. OFFICE Attn: John Prestage Subject: Certificate of Coverage No. AWS090139 Px-10 Swine Waste Collection, Treatment, Storage and Application System Bladen County Dear John Prestage: In accordance with your application received on December 29, 1998, we are forwarding this Certificate of Coverage (COC) issued to Prestage Farms, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Px-10 Farm, located in Bladen County, with an animal capacity of no greater than 624 Farrow to Feeder and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAVTMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS090139 Px-10 Page 2 If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Dianne Thomas at (919) 733-5083 ext. 364. Sincerely,~� i� >/ A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Bladen C.ounty. Health Department Fav,ettgevill'e-Re6r FO�ffiee;,W.ater-Quality,Section 'Men County Soil and Water Conservation District Permit File NDPU Files MECEIVEp State of North Carolina AIA R 15 1999 Department of Environment and Natural Resources Division of Water Quality 12WETTEVILLE Non -Discharge Permit Application Form REG. OFFICE (THIS FORM AIA Y BE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Existing Liquid Animal Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. 1. GENERAL INFORMATION: 1.1 FacilityName: Px-10 1.2 Print Land Owner's name: Prestage Farms 1.3 Mailing address: PO Box 438 City, State: Clinton NC Telephone Number (include area code): 910-592-5771 1.4 County where facility is located. Bladen Zip: 28328 1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified). Hwy 211 from Clarkston to Abbottsburg. turn left at Abbottsburg superette. go across RR tracks and turn right at first road on right and go Mprox. 1.5 miles, turn left on first road to farm 1/2 mile on left. 1.6 Print Farm Managers name (if different from Land Owner): 1.7 Lessee's / Integrator's name (if applicable; please circle which type is listed): Prestage Farms 1.8 Date Facility Originally Began Operation: 01/01/92 1.9 Date(s) of Facility Expansion(s) (if applicable): 2. OPERATION INFORMATION: 2.1 Facility No.: _09_ (county number); 139 (facility number). 2.2 Operation Description. Swine operation Farrow to Feeder 624- Certified Design Capacity Is the above information correct? [�D yes; no. If no, correct below using the design capacity of the facility The "No. of Animals" should be the maximum num er or which the waste management structures were designed. Type of Swine No. of Animals Type of Poul No. of Animals Type of Cattle No. of Animals 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: No. of Animals: FORM: AWO-G-E 5/28/98 Page 1 of 4 09 - 139 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): 37 ; Required Acreage (as listed in the AWMP): 28 2.4 Number a agoon storage ponds (circle which is applicable): 1 2.5 Are subsurface drains present within 100' of any of the application fields? YES or (fj6) (please circle one) 2.6 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or (W (please circle one) 2.7 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standards, etc.) (Swine Only) or NO (please circle one) What was the date that this facility's swine houses and lagoon were sited? 19 9 1 What was the date that this facility's land application areas were sited? 19g 1 3. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components: - 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. —3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) -3.3.3 A map of every field used for land application. �3.3.4 The soil series present on every land application field. 3.3.5 The crops grown on every land application field. -3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. - 3.3.7 The PAN applied to every land application field. 3.3.8 The waste application windows for every crop utilized in the WUP. �3.3.9 The required NRCS Standard specifications. 3.3.10 A site schematic. -3.3.11 Emergency Action Plan. ' 3.3.12 Insect Control Checklist with chosen best management practices noted. '3.3.13 Odor Control Checklist with chosen best management practices noted. -3.3.14 Mortality Control Checklist with the selected method noted. �3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.). Please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. -3.3.16 Operation and Maintenance Plan. If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. FORM: AWO-G-E 5/28/98 Page 2 of 4 09 - 139 Facility Number: 09 - I39 Facility Name: Px-10 4. APPLICANT'S CERTIFICATION: I, PRESTAGE FARMS , J-4C. (Land Owner's name listed in question 1.2), attest that this application for Px - 10 (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting inArmauon and attachments are not incIud , this application package wi pPereturned to me as incomplete. r Signature Mes 1 4F J J�cc. Date G� d� 5. MANAGER'S CERTIFICA O : (complete only if different from the Land Owner) 1, (Manager's name listed in question 1.6), attest that this application for (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 FORM: AWO-G-E 5/28/98 Page 3 of 4 09 - 139 Animal Waste Managerrient Plan Certification (Please type or print all information that does not require a signature) Existin or New or Expanded (please circle one) General Information: Name of Farm: N -10 _ _ FacilityNo: 05 -- 139 0wner(s)Name:'PrRE5TA6E FARMS 2:14c. Phone No: 10-59L-5771 Mailina Address: P.0. 3o ac 9,3 C_ L i r4 7-ot4 rJG 2_9 3 z% Farm Location: County Farm is located in: ADE#4 Latitude and Longitude: 3-r 3o' 36 " I le . `Ls 101, Please attach a copy of a county road map with location identified and describe below (Be specific: road names, directions, milepost, etc.): P ff eo x 3.0 M r e. eS yJEsY OE ,A $ as 'r T5 8 J Q 6 e n SR 117Z eration Description; Type of Sisine No. of Animals j Wean to Feder D Feeder to Finish 3 Farrow to Wean ■ Farrow to Feeder _ ag± D Farrow to Finish Type, of PouIrr) D Layer 0 Pullets No. of AnimaLs Type of Carle ❑ Dairy U Beef No. of Animals Other Tipe of Livestock Number of Animals: Esparrdug Operation Orsly.. - Previous Design Capaczry. Addinanal Design.: Capacity '' Total Desi t?ri CaAacin _ Acreage Available for Application: 37 Required Acreage: ,Z Number of Lagoons / Storage Ponds: 1 Total Capacity: 50(g, , GQ 7- Cubic Feet (ft3) Are subsurface drains present on the farm: YES or NO (please circle one) If YTS: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one) Ommer / l►fanager Agreernent I (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a titan -made conveyance or from a storm event less severe than the 25-year. 24-hour storm and them must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plats will be fled at the farm and at the office of the local Soil and Water Conservation District. I (we) know that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DTj or a new c ton (if theproved plan is^ ged) wi days of a title transfer. Name of Lanv'Opt�tikr : E]7Ti48��rTS �!C_ /3v �3otfN Signature: \'A--1 Date:� Name of Man Qer(if different from owner): — --T Signature: _ MAY 15 1997 Date: a«'C -- January 1.1997 I=AdiLITIES ASSESSMENT UNIT Technical Specialist Certification I. As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 61= .0005_ I certify that the animal waste management system for the farm named above has an animal waste management plan that meets or exceeds standards and specifications of the Division of Environmental Management (DEM) as specified in I5A NCAC 2H.0217 and the USDA -Natural Resources Conservation Service (NRCS) and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H_0217 and 15A NCAC 6F .0001-.0005. The following elements are included in the plan as applicable. While each category designates'a technical specialist who may sign each certification (SD. SI, VirUP, RC. 1). the technical specialist should only certify parts for which they are technically compctenc II. CT& frcation- of Design A) Collection, Storage, Treatment System Check the appropriate box 0 Existing facility without retrofit (SD or WUP) Storage volume is adequate for operation capacity; storage capability consistent with waste utilization requirements. 7 New. expanded or retrofitted facility (SD) Animal waste storage and treatment structures, such as but not limited to collection systems, lagoons and ponds, have berm designed to meet or exceed the minim mr standards and specifications. Name of Technical Specialist (Please Print): G. G LENH Ce t F-7B4 Affiliation: :PR 95TA a E" FA A PA 5 nrI4 c. Address(Agency): PO. Box 43e L i N Ta rJ t .1-9 32-9 Phone Na.: 910- 59Z- S71 I Signature: Fx,. Date: _.S fig 19 -7 . B) Land Application Site (WUP) The plan provides for minimum separations (buffers); adequam amount of land for waste utilization; chosen crop is suitable for waste management; hydraulic and nutrient loading rates. Name of Technical Specialist (Please Print): 6 . G L,& tJ4 C1,1 F «+✓ Affiliation: Ai C- FA P. rh- Z', c . Address(Aaency): 0, 0 • Aox 438 CL tnl ro,J nl c ;L,8 52.5 Phone No.:9i oo _5 7-1 I. Signature:._ je�� Date: :51 197 C) Runoff Controls from Exterior -Lots Check the appropriate box ■ Facility without exterior lot (SD or WUP or RC) This facility does not contain any exterior cots_ ZI Facility with exterior lots (RC) Methods to minimize the run off of pollutants from lounging and heavy use areas have been designed in accordance with technical standards developed by ?FRCS. Natne of Technical Specialist (Please Print): G. GLFIV 14 Cl-1 GTaN Affiliation: AGc` AR1-5 :�5KG Address('Aeenc_y): P.O.' &,6 438 aINions NG 2_8329 _Phone No_:95- 59t- -s1-1 1 Si2-nature: rut-..., _ Date: 5 9 97 AWC -- January 1, 1997 z _ D). Anolication and Handling Equipment Check the appropriare box � --fact _it with existing w-aste application 'an equipment - (vUP■ Existing or ex andinR or n Animal waste application equipment specified in the plan has been either field calibrated or evaluated in _ accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates -not to exceed either the specified hydraulic or nutrient loading rates, a schedule for timing of applications has been established; required buffers can be maintained and calibration and adjustment guidance art contained as part of the plan). ❑ New. expanded, or existinz facility+. without existine waste aoolication equipment for spray_ irrigation_. (I) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance arc contained as part of the plan). C3 New. expanded, sir existing facility without existing waste anolication eQuivment__for and spreading not using spray, _irrigation. (WUP or I) Animal waste application equipment specified in the plan has been selected to apply waste as necessary to accommodate the .waste management plan; (proposed application equipment can cover the area required :by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance ate contained as part of the plan). -Name of Technical Specialist (Please Print): G. C cE-unl C1-,rF7oa Affiliation: f mac. Address(AQent:y): P.O, 8ox cf CetNTtaN Ne- 2b3z9 Phone No. MIQ -5c34— s-7-11 Signature: Af. — f•+.. Date: ST f 9 7 ^ E) Odor ControUnsect Control, _Mortality Management and Emergency Action Plan SI, WUP. RC or I) The waste management plan for this facility includes a Waste Management Odor Control Checklist. an Insect -Control Checklist, a Mortality Management Checklist and an Emergency Action Plan. Sources of both odors and insects have been evaluated with respect to this site and Best Management Practices to Minimize Odors and Best Management Practices to Control Insects have been selected and included in the waste management plan. Both the Mortality Management Plan and the Emergency Action Plan are complete and can be implemented by this facility. Name of Technical Specialist (Please Print): 6. G LEN O 4:QL-1FT,,W Affiliation: PREsr'-p6f F:AR-tWs , YrVc. _ Address(Agency): P.D. t3ax -43 fl-la v AJ NC— .ZS 3L9 Phone No.: f)1a - 59 Z- s-7 l Sianature:.4. _ A) CC,r;t., Date: `7 F) Written Notice of New or Expanding Swine Farm The fallowing signature block is on1v to be used for new or expanding swine farms that begin construction after Jane 21,1996. If the facility wigs built before June 21, I996, when was it constructed or last expanded I (we) cenify that I (we) have attempted to contact by certified mail all adjoining property owners and all property owners who own property located across a public road, street. or highway from this new or expanding swine farm. The notice was in compliance with the requirements of NCGS 106-805. A copy of the notice and a list of the property owners notified is attached. Name of Land Owner: Signature: Date: Name of Alanager(if different from oumer): Signature Date• AWC -- January 1, 1997 3 III. Certification of Installation M A) Collection —Storage, Treatment Installation Nei- expanded or ofitted facility (SI) Animal waste storage and treatment structures, such as but not limited to lagoons and ponds, have been installed in accordance with the approved plan to meet or exceed the minimum standards and specifications. For existing facilities without retrofits, no certi f:cation is necessary. Name of Technical Specialist (Please Print): Affiliation: Address(Agency): Phone No.: Signature: Daze: B) Land Application Site (VVUP) Check the appropriate box ■ The cropping system is in place on all land as specified in the animal waste management plan. ❑ Conditional Approval: all required land as specified in the plan is cleared for planting; the cropping system as specified in the waste utilization plan has not been established and the owner has committed to establish the vegetation as specified in the plan by (month/day/year); the proposed cover crop is appropriate for compliance with the wasteutilization plan_ ❑ Also check this box if appropriate if the cropping system as specified in the plan can not be established on newly cleared land within 30 days of this certification, the owner has committed to establish an interim crop for erosion control; Name of Technical Specialist (Please Print): Q7. UtENd Cl- IF od _ Affiliation: _PR&-m 4c-x FAkrvt90 -M ram. _ Address(Agency): AD. 60X 4 8 Ce ix - o-1 ry c. i.s 3 Z? • phone.No.:s10-591- - 5-;-71 Signature: C»J Date:_ 51915-7 This follo.rina signature block is only to be used when the box for conditional approval in III. B above has been checked. I (we) cenify that I (we) have committed to establish the cropping system as specified in my (our) waste utilization plan, and if appropriate to establish the interim crop for erosion control, and will submit to DEM a verification of completion from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land Owner: Signature: Date: Name of INIanager(if different from ov«er): Signature: Date: AIVC — Janaary 1, 1997 4 ,) Hunoff Contr i r m i t is (RQ Facility wi h extgrj2dotj ]Methods to minimize the run off of pollutants from lounging and heavy use areas have been installed as specified in the plan. For facilities without exterior lots, no certification is necessary. Name of Technical Specialist (Please Print.): Affiliation: Address(Agency): Phone No.: Signature: Date: ;s D) ARglication and H2ndling, ]EguiRment-Installation .(MUP or 1) Check- the appropriate block f Animal waste application and handling equipment specified in the plan is on site and ready for use; calibration and adjustment materials have been provided to the owners and arc contained as part of the plan. ❑ Animal waste application and handling equipment specified in the plan has not been installed but the owner has proposed leasing or third party application and has provided a signed contract; equipment specified in the contract agrees with the requirements of the plan; required buffers can be maintained; calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. Q Conditional approval: Animal waste application and handling equipment specified in the plan -hat ben purchased and will be on site and installed by (month/day/year); there is adequate storage to hold the waste until the equipment is installed and unto the waste can be land applied in accordance with the cropping system contained in the plan; and calibration and adjustment guidance have been provided to the owners and ate contained as part of the plan. Dame of Technical Specialist (Please Print):.• GLEN tJ CO Fromm/ Affiliation: TQ Es i46E FA) QmS , :D +Vc . - Address(Agency): P-O- & A 438 if i N TON NG , , .16 z g Phone No.: 9 IC -592 5 77 ► Signature: J L _ ... .Date: 519197 The follo%i ing signature block is only to be used when the box for conditional approval in III D above has been checked. I (we) certify that I (we) have committed to purchase the animal waste application and handling equipment as specified in my (our) waste manaacmenc plan and will submit to DEM a verification of delivery and installation . from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DB4. Name of Land Owner: Signature: Date: Name of Alanager(if different from owner): Signature: Date: dor Control, nsect Control and Mortality Management �, SI. WUP. RC or I) - - Methods to control odors and insects as specified in the Plan have been installed and are operational. The mortality management system as specified in the Plan has also been installed and is operational. Name of Technical Specialist (Please Print): G• 61 Err OU CL, r c: o 4 Affiliation: PRet= �TpGS r=AQr-.s -Zr. address(Asency): P. o . $a x '�38 CC N ebnl nJ . c. ' -M19 Phone No.: gin ' 591- S 7 7 Signature: Ad. A&,y,4 ! _ _ Date: -Sg 9i AWC -- january I.1997 5 =4 •.a t � - Via, � � 7 'r • ., I A lit e WASTE UTILIZATION PLAN ---------------------- Producer-----:PRESTAGE FARMS INC County:PLADEN Name of Farm-.,PX-10 Location------: P. O. PDX 438 CLINTON NC 28328 Phone----'-----: 1-910-592-5771 Type Operation ------------- :FAR -FEED Number of Animal------------- 624 Storage Structure ---------- ;Anaerobic Lagoon Method of application --------:Irrigation Amount of waste produced per year--------------- 4584 tons/year Amount of plant available N (PAN) produced/year-: 405E lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be use to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoild drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from Your waste management facility. In some cases you may want to have Rage 2 plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crap production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC `H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to No. No. Type Code /Acre /Unit Used Apply 5230 1A GOA G 3.7 50.00 20.4 3774 F-JUNE,S-N 5230 1 B Ln B 4.7 50.00 3.0 705 MAR--OCT 5230 1B Ln K N/A 50.00 * 3.0 150 S-APRIL 5230 2 GOA B 5.5 50.00 4.4 1210 MAR-OCT 5230 2 GoA K N/A 50.00 * 4.4 220 S-APRIL Available Nitrogen Crop codes: Crop -unit Total 27.8 E059 (includes commercial) 405E Surplus Or Deficit -2003 A=Barley--bu. B=Bermudagrass(graze)-tons C=Bermudagrass(hay)-tons D=Conn(grain)-bu. E=Corn(silage)-tons F=Cotton-lbs. lint G=Fescue(graze)-tans H=Fescue(hay)-tons I=Oats-bu. J=Rye--bu. K-Small grain(graze)-acre L=Small grain(hay)-acre M=Sorghum(grain)-cwt. W=Wheat-bu. Y=Fescue (pastQre) -tons Z=Bermudagrass(pasture)-tons Applying the above amount of waste is a big ,job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Page 3 The applicator is cautioned that R and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc, is to be removed for hay or silage, care should be exercised not to to,let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may res►tlt if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage .just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers , filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provision for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 624 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years, you will have approximately 3120 lbs. of PAN to utilize. assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs. of nitrogen per acre, you will need 10 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre, you will need 25 acres of land. please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and application methods. Page 4 APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the table may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract Field Soil Crop Applic Applic No. No. Type Rate Amount (in/hr) (inches) 52-30 1 A GoA -fE-,r-"-6 . 5o 1-3-V 1.40 57 3a i 9 Lrj CB-C-6 5o t'3'6 1.0 5z a Z GoA G6-CG .50 1-5-6 i'or6C This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under~ Optimum soil conditions. Page 5 Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months, In no instances should the volume of the waste be stored in your structUr-e be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION S(,qCE T;1£ SE�D..,16 D,07-as G04 A14CsceG M4v"6 PAS7EP Anb WE "AVE S�zyE�A� 3saa� SPa. s ��+! FFz� ,�2,�.W� Pcan 7. ���a �n.�4�T _ ��✓ TSVes� 5P4T5 _YNK SuM/��¢ �997� Ana C�N7iNdE To 69AM r&1S FiF�b_ All-M0604 JfPT�J�76�+Z An Ake To I?ENoVAfE T/t,<S Y/e-Lj> 40)D Le-v UNL AAD p=&-Se F,r`v f&rgrodrp 7e F C C 1013 7 Page B WASTE UTILIZATION FLAN AGREEMENT Name of Farm: PX-10 Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Qi.tality (NCDWQ) before the new I nimals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25—year, 24— hour storm. The approved plan will be filed on —site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: FIRESTAGE FARMS INC (Please print) Signature: ;Jc. Jed �_ .�J aju&, Date. S1919 Name of Manager(If different from owner): n Signature: r Date: Name of person Preparing plan: (Please print:) Affiliation: Prestage Farms, Inc. Address: P 0 Box 438 Clinton NC 26328 G. Glenn Clifton Phone: 910-592-5771 Signature: ---W:L &6&tj cl'( tai _ _ Date. 519) 9-7 Animal Waste Management Systems April 1997 0 Bermudagrass, 6C Hybrid 4C 2C Bahiagrass 6C 40 ` 20 Sorghum -Sudan/ fiC Peadmillet 40 20 Rye and 6C Bermudagrass 4C 20 Annual Ryegrass 60 and Bermudagrass 40 20 Tall Fescue 80 40 24 Ryegrass, Annual 60 40 20 Small Grain 60 40 20 1>9tSrA6c FAR MS, Px -I a j4pPLjc_oT,aa! Ne. AWS690139 i7iAN"E) 'F14,C, CNClo5E0 PAGE 3 -Z3 e r Tm-e• CERTrr-dcA'YA•#J TA41J1d6 Foa 0PQ_ _r0PS &r WM.S jMMSCM 5+ro6+i N+6 TMg7 70E y*amyl+ RATS 15 )uST AS AWC,'•r /4 z1uwe AS rw/ F"RUARY. /45 A TEG34N. SPEGIPL�57 jrJ1114 P2V_giA68 �pRn"S, pn� KNawiaL rHE FARM , 7- THAT tw 4e CAn Ann NEED 70 I nj NA Nm ■ p i M E PPPL +CA '7 a n► Yi J " E/ b suRa TAAT 1wl6 oo No T Apply AT Any i/ME . KS � rJ ME A CAL.L. 1F YOU NAVE Que50eu$ Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Figure 3-1. Growth rate in North Carolina of selected forage crops. Growth is expressed as pounds offorage produced per day per acre. As seen in Figure 3-1, there are several months during the year when most crops are dormant. For example, bermudagrass is dormant in January and February and growth is "slow" during March, November, and December. If the crop is not actively growing, there is little or no nutrient uptake. In this situation, any nitrogen applied to the bermudagrass field could leach through the soil and move down towards the water table. Consequently, land application is not generally recommended during dormant periods. However, another important consideration is the liquid level in the lagoon or storage pond. Under no circumstances should the liquid level be 3-?3 North Carolina State University EXHIBIT A-8 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS rJ 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adecruate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. Q. Animal waste shall be anplied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) S. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danaer of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would in'_^_ibit growth. The potential for salt damage from animal waste should also be considered. Page: - 8 EXHIBIT A-9 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be aaalied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than-100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly inton water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drif t from the site. 15. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate. vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: • 9 EXHIBIT A-10 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be insaected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site.. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be rewired to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 50 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when thes metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page: 10 g4wP'W- '--Y rn. 'I -,L'j 4 N 1 �AV 4 t� 14 NM W'e, tP RM Mr. .9r. . A. 7 I 41 R W6 8q 48,5 �.e 9r.�:...:.:.,.:97;5 .:. �..gTs:.� t; s 19.4 ..:.. �4A7 4e;b '4s ; .: ,4e �: _i �;:` ; 4$x Al R.d N ' Tf 14 - - � . a1fJ �lev .. , .. , DgvpB f "I 48.f 4A7 41 8 987.fi- �` .. z4a6 494- 48.E 47 2 sl 4 " 74— ----4 r 45' f.9a. y 4 _ ._. ✓ .. - ��,���"'-'`----' lam•. H 4�� 46.E 310h +'�o 5-4— 6taa LA6ao -STD .1 / f{ew.vl G.l iNuJ /f ` I J N, r✓a j�� Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific fro clices Flush Gutters • Accumulation of solids 0 Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. ■ Remove bridging of accumulated solids at discharge Lagoons and Pits • Crusted Solids ® Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the , crusting of solids to a depth of no more than 6 - 8 inches over more than 30% of surface. Excessive Vegetative • Decaying vegetation M Maintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. _ Dry Systems Feeders • Feed Spillage 0 Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage, 13 Clean up spillage on a routine basis (e.g., 7 - 10 day interval during summer; 15-30 day interval during winter). of feed residues 0 Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site andtor providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). Cl Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. AMIC -November 11, 1996, rage 1 Swine Farm Waste Management Odor Control Checklist Source Cause ••[1MPs to Minimize Odor Site Specific Practices Farmstead • Swine production ® Vegetative or wooded buffers; N Recommended best management practices; 0 Goodludgment and common sense Animal body surfaces • Dirty manure -covered animals ■ Dry' floors Floor surfaces • Wet manure -covered floors IN Sloped Floors; ■ Waterers located over slotted floors; N Feeders at high end ofsolid floors; N Scrape manure buildup from floors; ❑ Underfloor ventilation for drying Manure collection pits + Urine; IN Frequent manure removal by flush, pit recharge, Partial microbial decomposition or scrape; ❑ Underfloor ventilation Ventilation exhaust fans a Volatile gases; ® fan maintenance; Dust ■ Efficient air movement Indoor surfaces Dust ® Waslidown between groups of animals; ® Feed additives; * Feeder covers; M Feed delivery downspout extenders to feeder covers Flush tanks • Agitation of recycled lagoon ❑ Flush tank covers; liquid while tanks are filling M Extend fill lines to near bottom of tanks with anti -siphon vents Flush alleys • Agitation during wastewater ❑ Underfloor flush with underfloor ventilatlon conveyance Pit recharge points • Agitation of recycled lagoon ® Extend recharge lines to near bottom of pits liquid while pits are filling with anti -siphon vents Lift stations • Agitation during sump tank ❑ Sump lank covers filling and drawdown Outside drain collection • Agitation during wastewater C7 Box covers or}unction boxes conveyance AMOC - November 11, 1996, Page 3 Source Cause BMPs to Minimize Oddr Site Specific Practices End of drainpipes at • Agitation during wastewater ❑ Extend discharge point of pipes underneath lagoon conveyance lagoon liquid level Lagoon surfaces • Volatile gas emissions; tR Proper lagoon Iiquid capacity; • Blologlcol mixing; ©' Correct lagoon startup procedures; • Agitation IY Minimum surface area -to -volume ratio; IyMinimum agitation when•pumping; ❑ Mechanical aeration; ❑ Proven biological additives Irrigation sprinkler • High pressure agitation; Irrigate on dry days with little or no wind; nozzles + Wind drift Minimum recommended operating pressure;. f9'*'Pump intake near lagoon liquid surface; ❑ Pump from second -stage lagoon Storage tank or basin • Partial microbial decomposition; ❑ Bottom or midlevel loading; surface + Mixing while Filling; ❑ Tank covers; • Agitation when emptying ❑ Basin surface mats of solids; ❑ Proven biological additives or oxidants Settling basin surface Partial microbial decomposition; ❑ Cxtcnd drainpipe outlets underneath liquid • Mixing while filling; level; • Agitation when emptying ❑ Remove settled solids regularly Manure, slurry or sludge + Agitation when spreading; ❑ Soil injection of slurry/shidges; spreader outlets . Volatile gas emissions ❑ Wash residual manure from spreader after use; ❑ Proven biological additives or oxidants Uncovered manure, Volatile gas emissions while ❑ Soil injection ofslurry/sludges slurry or sludge on field drying ❑ Soil incorporation within 48 hrs.; surfaces Spread in thin uniform layers for rapid drying; ❑ Proven biological additives or oxidants Dead animals Carcass decomposition V Proper disposilion of carcasses Dead animal disposal Carcass decomposition ❑ Coniplele covering or carcasses in burial pits; pits ❑ Proper location/construction ordisposal pits Incinerators • Incomplete combustion ❑ Secondary stack burners AMOC -November 11, 1996, Page 4 Source Cause BMPs to Minimize Odor Site Specific Practices Standing water around • Improper drainage; ® Grade and landscape such that water drains facilities . Microbial decomposition of away from facilities organic matter Man= tracked oruo a Poorly maintained access roads 2 Farm access road maintenance public roads from farm . access Additional Information : Available From : Swine Manure Management ; 0200 RuleBMP Packet NCSU, County Extension Center Swine Production Farm Potential Odor Sources and Remedies ; EBAE Fact Sliect NCSU - BAE Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment ; EBAE 128-88 NCSU - DAE Swine Production Facility Manure Management; Underfloor Flush - Lagoon Treatment; EBAE 129-88 NCSU -BAE Lagoon Design and Management for Livestock Manure Treatment and Storage ; EDAE 103-83 NCSU - DAE Calibration of Manure and Wastewater Application Equipment ; EBAE Fact Sheet NCSU - BAE Controlling Odors from Swine Buildings ; PIN-33 NCSU - Swine Extension Environmental Assurance Program ; NPPC Manual NC Pork Producers Assoc Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communications Nuisance Conccros in Animal Manure Management: Odors and Flics ; 11110107, 1995 Confcrcnce Proceedings Florida Cooperative Extcnsion AMOC - November 11, 1996, Page 5 e- Mortality Management Methods (check which method(s) are being implemented) ❑ Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. Rendering at a rendering plant licensed under G.S. 106-168.7 ❑ Complete incineration ❑ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture ❑ Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) December 18, 1996 BLADEN COUNTY EMERGENCY ACTION PLAN DIVISION OF WATER QUALITY (DWO) 910-486-1541 EMERGENCY MANAGEMENT SERVICES (EMS) 910-862-676fj SOIL & WATER CONSERVATION DISTRICT (SWCD) 910-862-693b NATURAL RESOURCES CONSERVATION SERVICE (MRCS) 910-862-69ab COOPERATIVE EXTENSION SERVICE (CES) 910-862-4591 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off the site. You should NOT wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to problems are listed below: A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam, any permanent alteration of the dam should be approved by a qualified technical specialist. b. Pump wastes to field at an acceptable rate. c. Stop all additional flow to the lagoon -hold waste in the house if possible. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field -action include: a. Immediately stop waste application. b. Create a temporary diversion or berm to contain the waste. c. Incorporate waste to reduce further runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers -action include: a. Stop recycle (flushing system) pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. e. Repair all leaks prior to restarting pumps. D. Leakage from flush system, houses, solids separators -actions include: a. Stop recycle (flushing system) pump. b. Stop irrigation pump. C. Make sure no siphon effect has been created. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -possible action: a. Dig a small sump or ditch to catch all seepage, put in a submersible pump, and pump back into lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as�possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office, at 910-486-1541, after hours, emergency number:1-800-858-0368. Your phone call should include: YOUR NAME, FACILITY, TELEPHONE: NUMBER, THE DETAILS OF THE INCIDENT FROM ITEM #2 ABOVE, THE. EXACT LOCATION OF THE FACILITY, AND THE: LOCATION ON DIRECTION ❑F MOVEMENT OF THE SPILL, WEATHER ANll WIND CONDITIONS. THE CORRECTIVE MEASURES THAT HAVE BEEN UNUEK TAKEN, AND THE SERIOUSNESS OF THE SITUATION. b. If spill leaves property or enters surface waters, call local (EMS) Emergency Management Services at y1c0-862-b%60. c. Instruct EMS to contact local Health Department. d. Contact local Soil and Water Conservation District (SWCD), Natural Resources Conservation Service (NHCS) office at 910-862-6936 and Cooperative Extension Service (CES) at 910-862-4591 for advice/technical assistance. 4. If none of the above works call 911 or the sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. w 5. Contact the contractor of your choice to begin repair of the problem to minimize off -site damage. a. Contractors Name: WEt-L5 BROS. n1j,5 _ _ b. Contractors Address: c . Contractors Phone: 916- 59Z- 5705 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: (y' .GLEAM CL1 F[4o1 b. Phone: 20- b91• 5771 7. Implement procedures as advised by DWO and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 6. If you are a contract swine grower associated with a swine company integrator, contact the company representative at� 1-910-b92-5771 Operator:Prestiage B-Boro County: BIaden Date: IZ/19/90 Distance to nearest residence father than owner) : 5000.0 feet+ 1. STEADY STATE LIVE WEIGHT 0 saws x U lbs. = 0 1 h s boars x I t.s. - 0 lbs. 0 litters x 10.0 pigs/litter x 30 lbs./pig = .0 Ibs 0 stews (farrow to finish) x 1417 tbs. - 0 Ibs " 625 saws (farrow to feeder) x 52"` It,s. - 24-26Z50 lbs 0 head (-finishing only) x 135 Ibs. - 0 TOTAL. STEADY' STATE LIVE WEIGHT (SSLW) = 326.250 lbs . MINIMUM REQUIRED -TREATMENT VOLUME OF LAGOON Volume = 326250 lbs. SSLW x Treatment VoIume(CF)/I.b. SSLW Treatment Volume(CF)/Ib. SSLW= 1.00 CF/Ib. SSLW Volume = 326250.0 cubic feet INSIDE TOP Length k Width X )Depth ( Inc i . Freehaar: 3. DESIGN TREATMENT VOLUME 325.00 2;_;5.00• 10.06 Maintain treatment 'I agoon liquid Ieve I at eIevation 47.5 feet Bottom of .I agoon elevation 41.0 feet , Lagoon size (far treatment lagoon liquid volume) using prismodal formul= LENGTH WIDTH SS/END1 c3S/ENDZ SS/SIDE1 SS/SIDEZ DEPTH 304.0 204.0 - 3.0 3.0 3.0 :3. 0 6.5 AREA OF TOP LENGTH * WIDTH = 304.0 2:04 . U 6r 016.0 ( AREA OF TOP) AREA `"OF BOTTOM Lb Wb 265.0 165.0 43725.0 ( AREA OF BOTTOM) AREA OF MIDSECTION (Lm Wm) *4 = 28 4 .-5 1 W:4.5 209961.0 ( AREA OF MIDSECTION * 4 ) C:U . FT. = [AREA TOP + ' (4*AREA MIDSECTION) + AREA BOTTOM) * DEPTH/r_• 62016.0 209961.0 43725.0 VOLUME OF LAGOON AT TREATMENT LIQUID LEVEL = -342010.5 Cu. FT. 4. TOP OF LAGOON ELEVATION (INCLUDES TEMPORARY STORAGE RNLI FREFDOARD ) P l ace sPIa i I as d i ke to sett l ed tope e I evat i or, 51.0 feet.* ( Fo l us 10 for settlement) F TEMPORARY STORAGE REQUIRED k ti. DRAINAGE AREA: Lagoon (top of dike) Length * Width = 325.0 225.0 73125.0 square feet Su i I d i ngs ( roof and I of water) Length * Width W 0.0 0.0 0.0 square feet TOTAL DA 73125.0 square feet Pumping -cycle to be 180.0 days.. 5A. Volume of waste produced Approximate daily pr6duct i ern of manure in CF/Li. SSL_W 0.00135 Volume = 326250.0 Lbs. SSI_W * CF of Waste/Lb./Day * 180.0 days Volume=,.79Z78.8 cubic feet n� 5B. Volume of 'wash water This is the amount-of;fresh-water used for washing floors or volume of fresh water used for a flush system.. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gaIIcans/day * 180 nays in cycle / 7.48 gaIloi- per- -cu. ft. Volume = 0.0 cubic feet FC. Volume of rainfall in excess of evaporation Use period of time when, rainfall exceeds, evaporation, by largest amount. Rai nfa I I to = 42.0 inches Evapor. - 41.0 inches Excess rainfall (difference) - 7.0 inches Volume = _7.6 in * DA / 12 inches per foist Volume = 42656.3 cubic feet � 8 5D. .Volume of 25 year - 24 hour storm Vo I ume = 7.0 inches / 12 inches per foot DA Volume - 42656- cubic feet s/ TOTAL_ REQUIRED TEMPORARY STORAGE 5A. 7978.8 cub i c feet 5L.- 0.0 cubic feet SC. 42656.3 cubic feet 5D . 42656. 3 cubic feet Subtotal 164591.3 cubic feet TOTAL REQUIRED VOLUME 490c 41 . ;: cubic feet ✓ TOTAL DESIGN VOLUME 506601.8 cubic feet ✓ CLASS TV DESIC,N 6. DEATH OF STORAGF. -REQUIRED , (ALCOVE -LAGOON TREATMENT VOLUME ELEVATION) Depth required = Volume of temporary storage olivided by the average area of the temporary storage Depth required = 164591.3 tunic feet/ 659 5 square feet Depth required = 2.5 Trip of dike -elevation: 51:0 feet Lagoon treatment-IiqujVd`eIevation = 47.5vfeet Depth between top of dike and treatment liquid level = 3.5 feet Depth required = 2,5 feet - Freeboard = 1.0 feet TataI depth required = 3.5 feet- . - i NOTE: IF THE DEPTH BETWEEN TOP OF DIKE AND TREATMENT LIQUID LEVEL- IS EQL TO OR GREATER THAN THE TOTAL DEPTH REQUIRED, THEN ADEQUATE STORAGE HAS SEEN PROVIDED. i 7. LAND APPLICATION OF EFFLUENT FOR N I TR0(-_jFN DISPOSAL *PRIMARY EFFLUENT DISPOSAL AREA* TYPE OF OPERATION :farrow to feeder TYPE OF VEGETATION :coastal grazed- range ANIMAL UNITS :� Gzs ACRES / ANIMAL UNIT : 0.0230' TOTAL-A&'RES : 5.0 *SECONDARY EFFLUENT DISPOSAL. AREA* Tied V4 TYPE OF OPERATION :farrow to feeder _ TYPE OF -VEGETATION :fescue grazed- range ANIMAL UNITS : 4j4_4szs ACRES / ANIMAL. UNIT : 0.0:32'0 TOTAL ACRES : DESIGNED PsY: {%G µ� r��C- APPROVED Sy.:' DATE: DATE: AP i * OPERA F I ON ti \1D MAINTENANCE FfLAIV This lagoon is designed for waste treatment with.mInimum odor control. Thel time required for the planned Level to' be reached may vary he to .so i I conditions, flushing operations, and the amount of fresh water added to the system. This iaae9p does not have design storage for fresh' water. Once the effluent depth in lagoon is adequate for recycling flush, fresh water should not be.used. Lagoon. is designed to store a Zb year storm rainfall event plus iotma1 rainfall in excess, of evaporation. Land application of waste water s reco nized s an " ,q.v RC/GR7 J�i�Tii'.trL�r�P � �c✓�.e .p -acceptable .method Jf d i.sposaI :� are ride s V re GagZ* when .XOT,y>o: applying waste tee :=prevent damage to crops or runoff from the,"",,d+'F field. Rate of app.l i cat i on shou I d not exceed 4.5 i aches per - hour. . Waste shoubi be app l i ed according to so i I test and r°'OPs. ►c.aT. Waste analysis on actively growing (grass) or immediately prior to .plantino-Xcorn). The fallowing items are to be carried out: 1. Begin pimp-ouy of the lagoon -when fluid !oval reac-ties'- the bottom of '=the outlet pipes. Lagoon is des i ghed . for 6 month pumping cycle. 2rVL 6 / -Y?3 2. Strap pump -scut before f l ui d depth is less than 6 feet deep (this prevents the loss of favorable bacteria) . jCL CV. jr!%O O. it is strong ly' recommended that the treatment lagoon ; be precharged;to 1/2 its capacity to prevent excessive odors during startup. Frecharging reduces the concen- tration of thee' initial waste entering the lagoon thereby .reducing odors:: Solids should -be covered with effluent. at all times. 4. Keep vegetat i 6n on the embankment and areas adjacent to .the lagoon mowed. 5. Repair any eroded areas and estabIish in vegetation. .6. Recommend that: a suitable fence be constructed around - the lagoon fear' safety purposes. 7. The Clean Water Act of 1977 prohibits the' d i scharge .of pollutants into waters of the United States. The Department of Environment, Health and Natural Resources, Division of Environmental Management, has the. responsibi I i tV' for enforct03 this law. S. A I I surface ridooff i s to be d i verted fr cam the I agoon to stable out 1 eti. NOTE: • An analysis. of the waste water can be obtained at commercial laboratories or at a fee of $4 per sample at: N.C. Department of Agriculture Flan -Analysis; Lab, Agronomic Division, Blue Ridge Road, Raleigh, N.C.' 27611 (Telephone 919-73-2655). A (5,- of i Animal waste lajoons are designed with permanent storage (waste treatment volume) and temporary storage. i The designed 6 month temporary storage is an, estimated volume based on: 1) waste from animals; 2) excess rainfall after evaporation; and 3) the largest 24 hour (one day) rainfall that occurs on the average of once every Z5 years. The volume of waste generated from a given number of animals will be fairly constant,throughaut the year and from year to year. The excess rainfall will vary greatly during the.year and from year to year. This estimate is based on 7 inches of excess rainfall which is equal to or exceeds the highest 6 months excess in a year. The average annual excess rainfall is approximately 8 inches. Therefore, an averag"e of S.inches of excess rainfall will need to be pumped each year. The 25 year- rainfal I wi I I not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined i'n each design to begin primping and this is usually the outlet invert of pipe :from building(s). If the outlet pipe is not - installed on the elevation to begin pumping, a permanent marker must be installed on this elevation to indicate when pumping should begin. After initial filling of lagoon, a , minimum 6 f eet depth must be maintained for anerobic treatment of wa`ite. An elevation must be established to stop pumping to'.Emaintain the minimum treatment depth. Pumping can be started or stopped anytime between these two elevations for operating convenience so long as site conditions permit (conditions are weather, soil, crop, and equipment to apply waste to prevent runoff or leaching). For this lagoon�-�'the maximum elevation to begin pumping is Z.,Z feet and the minimum elevation to pump to is 7.o feet. The design temp'rary storage, less 25 year storm, is LIL235, cubic feet. or '7--Z gallons. As stated before, this volume will vary consder ably from year to year. This lagoon is 'besigned to flush buildings with recycled lagoon liquid, and -fresh water should not be used for flushing after ;initial fi I 1 ing. 11