HomeMy WebLinkAbout090138_CORRESPONDENCE_20171231Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Fnviranment and Natural Resources
Alan W. Klimek. P.E• Director
Division of Water Quality
December 1, 2006
CERTIFIED MAIL
RETURN RECEIPT REQUESTED r
Prestage Fauns Inc
P-14A&B
PO Box 438 -- --_ .
Clinton, NC 28329 -
Subject: Application for Renewal of Coverage for Expiring NPDES General Permit
Dear Permittee:
Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on
July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to
retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State
Non -Discharge General Permits are available at http://Uo.enr.state.nc.uslaps/afou/downloads.htm or by writing or calling:
NCDENR — DWQ Animal Feeding Operations Unit
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 733-3221
In order to assure your continued coverage under one of these two types of general permits, you must submit an application for permit
covers - a to the Division. Enclosed you will find a `Request for Certificate of Coverage Facility Currently Covered by an Expiring
NPDES General Permit.' The al2plication form must be completed and returned by Janua 2 2007. Please noteyou must include
two (2) copies of your most recent Waste Utilization Plan with the application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the
Animal Feeding Operations Unit staff at 919-733-3221.
Sincerely,
Ted L. Bush, Jr., Chief
Aquifer Protection Section
Enclosures
cc (w/o enclosures): Bladen County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files - 090138
Prestage Farms Inc
Aquifer Protection Section 1636 Mail Service Center
Internet: www.ncwa er uali .o Location: 2729 Capital Boulevard
An Equal OpportunitylAtHrmative Action Employer— 50% Recycled110% Post Consumer Paper
Raleigh, NC 27699-1636 Telephone:
Raleigh, NC 27604 Fax 1:
Fax 2:
Customer Service:
N?orreth Carolina
(919)t1lrally
(919) 715-0588
(919) 715-6048
(877)623-6748
FKa-APs
Waste Utilization Plan
Producer: 'restage Farms, Inc. County: 3laden
Name of Farm: P-14A 8 B
Location: P. O. Box 438 �q �� Q ' ' C
Clinton, NC 28328 O
Phone: 910-596-5700 D�C 2 $ US
Type of Operation: Far -Wean & Far -Feed
Number of Animal: P-14A 2907 Farrow -Wean � _EpyF[�,LLERE-1Ol�AI.OMCE
P-14B 1248 Farrow -Feed
Storage Structure: Anaerobic Lagoon
Method of Application: Irrigation
Amount of waste produced per year: 26884 ton/year
Amount of plant available N {PAN} produced/year: 23808 lbs./year
Based on "ON Farm Records" 7,771 lbs./year
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as. they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do not apply waste on saturated soils , when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases you may want to have plant analysis made, which
P-14 A- B
Page 2
could allow additional waste to be applied. Provisions shall be made for :he area receiving
waste to be flexible so as to accommodate changing waste analysis content and the c: op type.
Lime must be applied to maintain pH in the optimum range for specific crop production. T his
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON TIME FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac.
10964
18
LaB
CB -Graze
4.0
50
24.0
4800
MAR-OCT
200
10964
is
LaB
OS -Graze
1.0
50
24.0
1200
OCT-MAR
50
10964
3
La6
CB -Graze
4.0
50
8.7
1740
MAR-OCT
200
10964
3
LaB
OS -Graze
1.0
50
8.7
435
OCT-MAR
50
10964
4
LaB
CB -Graze
4.0
50
45.6
9120
MAR-OCT
200
10964
4
LaB
OS -Graze
1.0
50
45.6
2280
OCT-MAR
50
Total . 78.3 19575 lbs.
"On Farm Records" Available Nitrogen 7771 lbs.
Surplus or deficit -11804 lbs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
P-14A & B
Page 3
The applicator is cautioned that P and K may be over applied vdi le meeting the N requirements. In the future,
regulations may require farmers in some parts of North Carolina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
in interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage.must be removed through
grazing, hay and for silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may, want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October . Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The
sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or
other elements. Your production facility will produce approximately 3690 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 18448 lbs. of PAN to utilize. Assuming yc
apply this PAN to hybrid bermudagrass hayland at the rate of 300 Ibs/acre you will neec 61
acres of land. If you apply the sludge to corn at the rate of 125 Ibs. of nitrogen per acre you will need 148
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
P- ; 4A & B
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen need's of
the crop.
If surface irrigation is the method of land application for this plan.:. is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make This plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No,
Field No.
Soil Type
Crop
Code
Applic.
Rate(inlhr)
Applic.
Amount
10964
1 B
LaB
CB -Graze
0.5
1.0
10964
1 B
LaB
OS -Graze
0.5
1.0
10964
3
LaB
CB -Graze
0.5
1.0
10964
3
LaB
OS -Graze
0.5
1.0
10964
4
LaB
CB -Graze
0.5
1.0
10964
4
LaB
OS -Graze
0.5
1.0
P-14A & B
Page 5
This is the maximum application amount allowed for the soil assuming thn amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage trust be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operate
property to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
Page 6
W.�STE UTILIZATION PLAN AGREUr`IENT
Name of Farm: P-14A & 6
Owner/Manager Agreement Prestage Farms, inc.
I (we) understand and will follow and implement the specifications and the operation and maintenance procedure
established in the approved animal waste: utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWC
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste fro
this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm.
The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservatic
District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Prestage Farms, Inc.
Signature: P� � a -�-c. �,..c_ . �, fi Cl....
Name of Manager (if different from owner)
Signature:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc.
Address: P.O_ Box 438
Clinton, NC 28329
Phone: 910-596-5749
Date: 9 1 l,� 1 o
Date:
Signature: , 14 ( _ C C' t-, Date: 5 It� b<v
On -Farm Records for Modifying a Certified Animal Waste Management Plan
Name: Prestage Farms, Inc.
P-14A & P-14B
Cumulative wastewater aDDlication
Yearly gallons applied
Field
2001
2002
2003
1A-CB
252000
441000
354375
1B-CB
252000
178500
294000
1D-CB
252000
441000
288750
1E-CB
1 315000
441000
459375
3A-CB
189000
215250
296625
3B-CB
94500
231000
296625
4A-CB
86625
57750
136500
4B-CB
63000
199500
15750
4C-CB
189000
126000
120750
4D-CB
745500
378000
296625
4E-CB
168000
231000
278250
4F-CB
378000
252000
488250
4G-CB
162750
126000
4H-CB
78750
63000
131250
41-CB
225750
199500
362250
4J-CB
57750
380625
4K-CB 1
168000
210000
367500
Total
36198751
37222501
4693500
Average annual volume applied 1_ 401 1875J
Total Ib PAN = 4,011,875 gal z
year year
TQ(� PAN = 7,771
year
Surnrnary of waste analvsis records
Month
Lagoon
Lagoon 2
Lagoon 3
Year
PAN
Year
PAN
Year
PAN
2
01
2.3
01
1.8
01
- 3.0
5
01
2.6
01
2.2
01
3.4
9
01
11.31
01
1.61
01
1.5
4
02
2.7
02
2.3
02
4.0
7
02
2.0
02
1.5
02
2.1
10
02
1.5
02
1.1
02
1.6
2
03
1.9
03
1.8
03
3.2
7
03
1.6
03
1.2
03
1.9
12
03
1.9
03
1.5
03 1
2.9
Ave by L 1
1 1.98
1.67L
1
2,62
Farm Ave (2. pounds per 1000 gallons
Standard deviation for waste analysis = .48 x ave PAN
Standard deviation = 1.0 Ib/1000 gal
Range of values to include in average =
1.1 to 3.1 Ib/1000 gal
Revised summary of waste analvsis records
Month
Lagoon 1
Lagoon 2
Lagoon 3
Year
PAN
2
01
2.3
01
1.8
01
3.0
5
01
2.6
01
2.2
01
9
01
1.3
01
1.6
01
1.5
4
02
1 2.7
02
1 2.3
02
7
02
2.0
02
1.5
02
2.1
10
02
1.5
02
1.1
02
1.6
2
03
1.9
03
1.8
03
7
03
1.6
03
1.2
03
1.9
12
Q3
1.91
03
1 1.5
03
2.9
Ave by L
2.01
1
1.7
2.2
Farm Ave I 1-91pounds per 1000 gallons
1.94 lb PAN
1000 gal
AlW
4F
n.U•IQ
4A
vo
g4
Al
4001
U., 456
Swa _ of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
August 31, 1998
John Prestage
P-14 A&B
PO Box 4RECEIVED
Clinton NCC 28328
Dear John Prestage:
A,
MT_Mv�% .
• •
NCDENR
NORTH CAROU14A DEPARTMENT OF
ENVIRONMENT AND NAruRAL RESOURCES
S E P 0 2 1998 Subject: Certificate of Coverage No. AWS0901'383
P-14 A&B
Swine Waste Collection, Treatment,
FAYErFEViLLE Storage and Application System
REG. C'TICE Bladen County
In accordance with your application received on May 20, 1998, we are forwarding this
Certificate of Coverage (COC) issued to Prestage Farms, authorizing the operation of the subject animal
waste collection, treatment, storage and land application system in accordance with General Permit
AWG100000. This approval shall consist of the operation of this system including, but not limited to,
the management of animal waste from the P-14 A&B Farms, located in Bladen County, with an animal
capacity of no greater than 2500 Farrow to Feeder and 4500 Feeder to Finish, and the application to land
as specified in the Certified Animal Waste Management Plan (CAWMP).
The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC,
you are authorized and required to operate the system in conformity with the conditions and limitations
as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to
surface waters. An adequate system for collecting and maintaining the required monitoring data and
operational information must be established for this farm. Any increase in waste production greater than
the certified design capacity or increase in number of stocked animals above the number authorized by
this COC will require a modification to the CAWMP and this COC and shall be completed prior to
actual increase in either wastewater flow or number of animals.
Please be advised that any violation of the terms and conditions specified in this COC, the General
Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS
143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This
request shall be made within 30 days of notification by the Division.
This COC is not automatically transferable. A name/ownership change application must be
submitted to the DWQ prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the
right to apply for an individual non -discharge permit by contacting the engineer listed below for
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
Certificate of Coverage AWS090138
P-14 A&B
Page 2
ti O
information on this process- Unless such a request is made within 30 days, this COC shall be final and
binding.
The subject farm is located in the Fayetteville Regional Office. The Regional Office Water
Quality Staff may be reached at (910) 486-1541. if you need additional information concerning this
COC or the General Permit, please contact Brian Mondschein at (919) 733-5083 ext. 364.
A. Preston Howard, Jr., P.E.
cc: (Certificate of Coverage only for all cc's)
Bladen County Health.Department
[Fayetteville Regional-Offce,—Water_Quality Section
Bladen County Soil and Water Conservation District
Permit File
State of North Carolina
Department of Environment and Natural Resources
Division of Water Quality
Non -Discharge Permit Application Form
(THIS FORM AIA Y BE PHOTOCOPIED FOR USE AS AN ORIGINAL)
General Permit - Existing Liquid Animal Waste Operations
The following questions have been completed utilizing information on file with the Division. Please
review the information for completeness and make any corrections which are appropriate. If a
question has not been completed by the Division, please complete as best as possible. Do not leave
any question unanswered.
1. GENERAL INFORMATION:
1.1 FacilityName: P-14 A&B
1.2 Print Land Owner's name: PrestagelFarms
1.3 Mailing address: PO Box 438
City, State: Clinton NC
Telephone Number (include area code): 910-592-5771
1.4 County where facility is located: Bladen
Zip: 28328
1.5 Facility Location (Directions from nearest major highway. PIease include SR numbers for state roads. Please include a
copy of a county road map with the location of the farm identified): Hwy 87 north from Elizabethtown, turn right on SR
1316, cross river turn left at X-roads onto SR 1318
1.6 Print Farm Manager's name (if different from Land Owner):
4.5 miles to farm on left.
1.7 Lessee's / Integrator's name (if applicable; please circle which type is listed): PresMgekarrns
1.8 Date Facility Originally Began Operation: 01/01/92
1.9 Date(s) of Facility Expansion(s) (if applicable):
2. OPERATION INFORMATION:
2.1 Facility No.: _09_ (county number); _138 (facility number).
2.2 Operation Description: Swine operation
-Feeder to Finish
Farrow to Feeder
7000- Certified Design Capacity
Is the above information correct? [:�J yes; Ono. If no, correct below using the design capacity of the facility
The "No. of Animals" should be the maximum num or which the waste management structures were designed.
Type of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals
0 Wean to Feeder 0 Layer 0 Dairy
0 Feeder to Finish 0 Non -Layer 0 Beef
0 Farrow to Wean (# sow) 0 Turkey
0 Farrow to Feeder (# sow)
0 Farrow to Finish (# sow)
Other Type of Livestock on the farm: No. of Animals:
FORM: AWO-G-E 1/26/98 Page 1 of 4
2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application
system): _ 88.4 ; Required Acreage (as listed in the AWMP): 81.4
2.4 Are subsurface drains -present within 100' of any of the application fields? YES or (0 (please circle one)
2.5 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or 419 (please circle one)
2.6 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standards, etc.) (Swine Only)
or NO (please circle one),
What was the date that this facility's swine houses and lagoon were sited? -7
What was the date that this facility's land application areas were sited?
3. REQUIRED ITEMS CHECKLIST
Please indicate that you have included the following required items by signing your initials in the space provided next to each
item.
3.1 One completed and signed original and one copy of the application for General Permit - Animal
Waste Operations;
3.2 Two copies of a general location map indicating the location of the animal waste facilities and
field locations where animal waste is land applied;
3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility
does not have a CAWMP, it must he completed prior to submittal of a general permit
application for animal waste operations.
The CAWMP must include the following components:
3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available
Nitrogen (PAN) produced and utilized by the facility.
3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation,
injection, etc.)
3.3.3 A map of every field used for land application.
3.3.4 The soil series present on every land application field.
3.3.5 The crops grown on every land application field.
3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP.
3.3.7 The PAN applied to every land application field.
3.3.8 The waste application windows for every crop utilized in the WUP.
3.3.9 The required NRCS Standard specifications.
3.3.10 A site schematic.
3.3.11 Emergency Action Plan.
3.3.12 Insect Control Checklist with chosen best management practices noted.
3.3.13 Odor Control Checklist with chosen best management practices noted.
3.3.14 Mortality Control Checklist with the selected method noted.
3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.)
If your CAWMP includes components not shown on this list, such as an irrigation design,
or site evaluation, please include the additional components with your submittal.
FORM: AWO-G-E 1/28/98 Page 2 of 4
Facility Number: 09 - 138
Facility Name: P-14 A&B
4.
1, WST) s�
CATION:
c
(Land Owner's name listed in question 1.2), attest that
this application for (Facility name listed in question 1.1)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
applicationjbpleted and t if all required supporting information and attachments are not included, this application
package wme as orn ete.Signature/4-O Date �5. MAS CERTIFICATION: (complete only if different from the Land Owner)
r
(Manager's name listed in question 1.6), attest that this
application for (Facility name listed in question 1.1)
has been reviewed y me and is accurate and complete to the best of my knowledge-. I un erstand that if all required parts of this
application are not completed and that if all required supporting information and attachments are not included, this application
package will be returned as incomplete.
Signature
Date
THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS,
SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NORTH CAROLINA DIVISION OF WATER QUALITY
WATER QUALITY SECTION
NON -DISCHARGE PERMITTING UNIT
POST OFFICE BOX 29535
RALEIGH, NORTH CAROLINA 27626-0535
TELEPHONE NUMBER: (919) 733-5083
FAX NUMBER: (919) 733-0719
FORM: AWO-G-E 1/28/98 Page 3 of 4
a — �
Z
P
`
Z
�
J
I
� � y
t � � � `►' i'
cr
LLJ
016
a
1p
r
���
'f•
'
s -
rl
R
JJdh,�'ys
•�
r:'
m
w a
C4
;1 4
r'r ;v.
5A, Moltlr"..
.'o 1,
;'0" -'1 T. 'ri
j. I.A I-
514,
irr.-P
lip
la ;v
It
r . .
WASTE UTILIZATION PLAN[
----------------------
Producer---~-:Prestage Farms Inc County:Bladen
Name of Farm-:P-14 A&B
Location------:P O Box 438
Clinton NC 28328-0438
Phone -------- :910-592-5771
Type Operation-------------:Far-Feed/w Finish on P-14A
Number of Animal ----------- :2 1250 Far-Feed&4500 Finish Total 7000
Storage Structure ----------- :Anaerobic Lagoon
Method of application ------- :Irrigation
Amount of waste produced per year------------- : 26800 tuna/year
Amount of plant available N (PAN) produced/year-: 26600 lbs./year
The waste from your animal facility must be land applied at a
specified rate to prevent pollution of surface water and/or
groundwater. The plant nutrients in the animal waste should be use
to reduce the amount of commercial fertilizer required for the
crops in the fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting
nutrient. Waste should be analyzed before each application cycle.
Annual sail teats are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be
grown.
Several factors are important in implementing your waste
utilization plan in order to maximize the fertilizer value of the
waate and to ensure that it is applied in an environmentally safe
manner:
1. Always apply waL--te based on the needs of the crop to be grown
and the nutrient content of the waste. Flo not apply more
nitrogen than the crop can utilize.
t. Soil types are important as they have different infiltration
rates, leaching potentials, cation exchange capacities, and
available water holding capacities.
3. Normally waste shall not be applied to land eroding at rtLorQ
than 5 tona per acre per year. Waste may be applied to land
eroding at 5 or more tons per acre annually, but less than
10 tons per acre per year providing that adequate filter
atripa are eatabiiahed.
4. Do not apply waste on saturated soils, when it is raining, or
when the surface is frozen. Either of these conditions may
in runoff to the surface waters which is not allowed under DWO
regulations.
5. Wind conditions should also be considered to avoild drift and
downwind odor problems.
6. To maximize the value of the nutrients for crop production and
to reduce the potential for pollution, the waste should be
applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy.
Injecting the waste or disking will conserve nutrients and
reduce odor problems.
This plan is based on the waste application method shown above. If
you chooL-:e to change methods in the future, you need to revise
this plan. Nutrient levels for different application methods are
not the same.
The estimated acres needed to apply the animal waste is based on
typical nutrient content for this type of facility. Acreage
"I- -;t.i i mer11__C C'F,OUld b,= l,a =:l =:)n the w'-;ILt aria1y3,is report_ fr-.=m
}=:1.1- .J;3�. ��= Sil.-ill�iC���fll�.'.ri (-_:C'1 .� 1 t y .S ri .�=,flip• i_.�S=_�, YOU fit,-ty want tr! l j� vim.
r . r
Page 2
plant analysis made, which could allow additional waste to be
applied. Provisions shall be made for the area receiving waste to
be flexible so as to accommodate changing waste analysis content
and the crop type. Lime must be applied to maintain pH in the
optimum range for specific crop production.
This waste utilization plan, if carried out, meets the
requirements for compliance with 15A NCAC 2H .0217 adopted by the
Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract
Field
Soil
Crop
Yield
Lbs. N
Acres
Lbs. N
Month to
No.
No.
Type
Code
/Acre
/Unit
Used
Apply
10964
1B
LaB
B
6
50.00
27.1
8130
MAR-OCT
10964
1B
LaB
K
N/A
50.00
* 27.1
13355
S--APRIL
10964
:3
LaB
B
6
50.00
8.7
2610
MAR-OCT
10964
3
LaB
K
N/A
50.00
* 8.7
435
S-APRIL
10964
4
LaB
B
6
50.00
45.6
13680
MAR-OCT
10964
4
LaB
K
N/A
50.00
* 45.6
2280
S-APRIL
Total
81.4
28490
Available
Nitrogen
(includes commercial)
26600
Surplus Or
Deficit
-1890
Crop codes: Crop -unit
A=BaE 1, _ay . bu.
B=Bermudagr-aaa(graze)-tons
C=Bermudagrasa(hay)-tons
D=Corn(grain)-bu.
E=C:orn(ailage) -tone
F=Cotton-lbs. lint
G=Feecue(graze)-tong.
H=Feacue(hay)-tons
I=Oats.--bu.
J=Rye-bu .
K=Small grain(graze)-acre
L-Small grain(hay)-acre
M=Sorghum(grain)-cwt.
W=Wheat-bu.
Y=Fescue(pasture)-tons
Z=Bermudagrass(pasture)-tons
Applying the above amount of waste is a big job. You should plan
time and have appropriate equipment to apply the waste in a timely
manner.
Page 3
The..app•licator is cautioned that P and K may be over applied while
meeting the N requirements. In the future, regulations may require
farmers in some parts of North Carolina to have a nutrient
management plan that addresses all nutrients. This plan only
addrep-aea nitrogen.
In interplanted fields (i.e. small grain, etc, interseeded in
bermudagrass), forage must be removed through grazing, hay and/or
silage. Where grazing, plants should be grazed when they reach a
height of six to nine inches. Cattle should be removed when plants
are grazed to a height of four inches. In fields where small grain
etc, is to be removed for hay or silage, care should be exercised
not to to let small grain to react, maturity, especially late in
the aeaeon (i.e. April or May). Shading may result if small grain
gets too high and this will definitely interfere with stand of
bermudagrasa. This loss of stand will result in reduced yields and
less nitrogen being utilized. Rather than cutting small grain for
hay or silage just before heading as is the normal situation, you
are encouraged to cut the small grain earlier. You may want to
consider harvesting hay or silage two to three times during the
season, depending on time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late September
or early October. Drilling is recommended over broadcasting.
Bermudagrasa should be grazed or mowed to a height of about two
inches before drilling for beat results.
Caution must be exercised in grazing or haying summer annuals
under ,stresaed conditions. Nitrate poisoning may occur in
livestock. Sampling forage or hay for nitrate levels is
r _culr�me�-,cle� .
Acrea Eshowe in the tables are considered to be the usable acres
Excluding required buffers , filter strips along ditches, odd
areas unable to be irrigated, and perimeter areas not receiving
full application rates due to equipment limitations. Actual total
acres in the field listed may, and most likely will be, more than
the acres shown in the tablee.
See attached map showing the fields to be used for the utilization
of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provision for periodic
land application of sludge at agronomic rates. The sludge will be
nutrient rich and will require precautionary measures to prevent
over application of nutrients or other- elements. Your production
facility will produce approximately 4120 lbs. of plant available
nitrogen per year in the sludge.
If you remove aludge every 5 years, you will have approximately
'20600 lbs. of PAN to utilize. aEsauming you apply this PAN to
hybrid bermudagrass hayland at the rate of 300 lbs. of nitrogen
per acre, you will need 69 acres of land. If you apply the
aludge to corn at the rate of 125 lba. of nitrogen per acre, you
will need 165 acres of land. Please be aware that these are
only estimates of the PAN and land needed. Actual requirements
could vary by 25% depending on your sludge waste analysis, soil
types. rtmal.ist.ic_ yields, and application mc-thods.
Wage 4
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate
of the soil at the time of irrigation such that runoff or ponding
occurs. This rate is limited by initial soil moisture content,
Boil ;structure, soil texture, water droplet sfze, and organic
solids. The application amount should not exceed the available
water holding capacity of the soil at the time of irrigation nor
should the plant available nitrogen applied exceed the nitrogen
needs of the crop.
If surface irrigation is the method of land application for this
plan, it is the responsibility of the producer and irrigation
designer to ensure that an irrigation system is installed to
properly irrigate the acres shown in tables. Failure to apply the
recommended rates and amounts of nitrogen shown in the table may
make this plan invalid.
The fallowing table is provided as a guide for eatabliahing
application rates and amounts.
Tract Field Soil Crop Applic Applic
No. No. Type Rate Amount
(in/hr) (inches)
I09bq- 113 LA CB-gmk . bo a`
AD9(e4 3 La,6 CS-GME , (.o 96
!0 4- L. aa 16 ce-cakE , soo .9G
This is the maximum application amount allowed for the soil
asauming the amount of nitrogen allowed for the crop is not over
applied. In many situations the application amount shown cannot be
applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil
condi tiona .
r
Page 5
P-4 At is
Your facility is designed for 180 days of temporary storage and
the: temporary storage must be removed on tree average of once every
6 months. In no instances should the volume of the waste be stored
in your structure be within the 25 year 24 hour storm storage or
one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and waste applicator to
ensure that the spreader equipment is operated properly to apply
the correct rates to the acres shown in the tables. Failure to
apply the recommended rates and amounts of nitrogen shown in the
tables may make this plan, invalid.
Call your technical specialist after you receive the waste
analysis report for assistance in determining the amount of waste
per acre and the proper application rate prior to applying the
waste.
NARRATIVE OF OPERATION
%riYN1i P�QN wits �Z�1nli2I Yrr N /N NQC S IJFW FORMAT , Rye j e !
—...-
oe Aian FkDm Exl5-rd6 WUP DA-rcD 2/xS! g Z. A ,,,, 014b,
a etl98
Page 5
Your facility is designed for 180 days of temporary storage and
the temporary atorage must be removed on the average of once every
6 months. In no instances should the volume of the waste be stored
in your structure be within the 25 year 24 hour storm storage or
one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and waste applicator to
ensure that the spreader equipment is operated properly to apply
the correct ratee to the acres shown in the tables. Failure to
apply the recommended rates and amounts of nitrogen shown in the
tables may make this plan invalid.
Call your technical specialist after you receive the waste
analysis report for as8istance in determining the amount of waste
per acre and the proper application rate prior to applying the
waste.
NARRATIVE OF OPERATION
Page 5
WASTE UTILIZATION PLAN AGREEMENT
Name Lr Farm: P - 114 A&B
Owner/Manager Agreement
I (we) understand and will follow and implement the specifications
and the operation and maintenance procedures established in the
approved animal waste utilization plan for the farm named above. I
<we) know that any expansion to the existing design capacity of
the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the
North Carolina Division of Water Quality (NCDW9) before the new
animals are stocked. I (we) also understand that there must be no
discharge of animal waste from this system to the surface waters
of the estate from a storm event less severe than the 25--year, 24-
hour storm. The approved plan will be filed on -site at the farm
office and at the office of the local Soil and Water Conservation
District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Prestage Farms Inc
(Please print)
Signature: �f C (,. Date:
Na mt ui Manager. tIf diff [rent from owner ) :
Signature:
Date:
Name of person Preparing Plan: G. Glean Clifton
(Please print:)
Affiliation: Prestage Farms, Inc. Phone: 910-592-5771
Address: P O Box 438
Clinton NC 28329
:-ignature: Date: 1� 7a 7
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
1. Animal waste shall not reach surface waters of the state by
runoff, drift, manmade conveyances, direct application, or
direct discharge during operation or land application. Any
discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the
producer either owns or has an agreement for use of adequate
land on which to properly apply the waste. If the producer does
not own adequate land to properly dispose of waste, he/she shall
provide a copy of an agreement with a landowner who is within a
reasonable proximity, allowing him/her the use of the land for
waste application. It is the responsibility of the owner of the
facility to secure an update of the Waste Utilization Plan when
there is a change in the operation, increase in the number of
animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the
nitrogen needs for realistic crop yields based on soil type,
available moisture, historical data, climatic conditions, and
level of management, unless there are regulations that restrict
the rate of application for other nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons
per acre per year. Waste may be applied to land that is eroding
at 5 or more tons, but.less than to tons per acre per year
providing grass filter strips are installed where runoff leaves
the field. (See FOTG Standard 393 -Filter Strip)
5. Odors can be reduced by injecting the waste or disking after
waste application. Waste should not be applied when there is
danger of drift from the irrigation field.
6. When animal waste -is to be applied on acres subject to
flooding, it will be soil incorporated on conventionally tilled
cropland. When applied to conservation tilled crops or
grassland, the waste may be broadcast provided the application
does not occur during a season prone to flooding. (See "Weather
and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil
infiltration rate such that runoff does not occur offsite or to
surface waters and in a method which does not cause drift from
the site during application. No ponding should occur in order
to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during
rainfall events, or when the surface is frozen.
9. Animal waste shall be applied on actively growing crops in such
a manner that the crop is not covered with waste to a depth that
would inhibit growth. The potential for salt damage from animal
waste should also be considered.
Page: 9
y
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
10. Waste nutrients shall not be applied in fall or winter for
spring planted crops on soils with a high potential for
leaching.' Waste nutrient loading rates on these soils should be
held to a minimum and a suitable winter cover crop planted to
take up released nutrients. Waste shall not be applied more
than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall
comply with the following:- The outer perimeter of the land area
onto which waste is applied from a lagoon that is a component of
a swine farm shall be at least 50 feet from any residential
property boundary and from any perennial stream or river (other
than an irrigation ditch or canal. Animal waste other than
swine waste from facilities sited on or after October 1, 1995),
shall not be applied closer than 25 feet to perennial waters.
(See Standard 393 -- Filter Strips).
12. Animal waste shall not be applied closer than 100 feet to
wells.
13. Animal waste shall not be applied closer than 200 feet of
dwellings other than those owned by the landowner.
14. Waste shall be applied in a manner not to reach other property
and public right-of-ways.
15. Animal waste shall not be discharged into surface waters,
drainageways, or wetlands by a discharge or by over -spraying.
Animal waste may be applied to prior converted cropland provided
they have been approved as a land application site by a
"technical specialist". Animal waste shall not be applied on
grassed waterways that discharges directly into water courses,
and on other grassed waterways, waste shall be applied at
agronomic rates in a manner that causes no runoff or drift from
the site.
16. Domestic and industrial waste from washdown facilities,
showers, toilets, sinks, etc., shall not be discharged into the
animal waste management system.
17. A protective cover of appropriate vegetation will be
established on all disturbed areas (lagoon -embankments, berms,
pipe runs, etc.). Areas shall be fenced, as necessary, to
protect the vegetation..' Vegetation such as trees, shrubs, and
other woody species, etc., are limited to areas where considered
appropriate. Lagoon areas should be kept mowed and accessible.
Berms and structures should be inspected regularly for evidence
of erosion, leakage or discharge.
Page: 10
WASTE UTILIZATION PLAN
REQUIRED „SPECIFICATIONS
18. If animal production at the facility is to be suspended or
terminated, the owner is responsible for obtaining and
implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
19. Waste handling structures, piping, pumps, reels, etc., should
be inspected on a regular basis to prevent breakdowns, leaks,
and spills. A regular maintenance checklist should be kept on
site.
20. Animal waste can be -used in a rotation that includes vegetables
and other crops for direct human consumption. However, if
animal waste is used on crops for direct human consumption it
-should only be applied preplant with no further applications of
animal waste during the crop season.
21. Highly visible markers shall be installed to mark the top and
bottom elevations of the temporary storage (pumping volume) of
all waste treatment lagoons. Pumping shall be managed to
maintain the liquid level -between the markers. A marker will
be required to mark the maximum storage volume for waste
storage ponds.
22. Waste shall be tested within 60 days of utilization and soil
shall be tested at least annually at crop sites where waste
products are applied. Nitrogen shall be the rate - determining
element. Zinc and copper levels in the soils shall be
monitored and alternative crop sites shall be used when these
metals approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. soil and waste
analysis records shall be kept for five years. Poultry dry
waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be
maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North
Carolina regulations.
Page: 11
Y7.a . .7 ...,. y�.9 vS. 3.. '/9.3 . SD:o , , So; G...
/vo'R. .... V7.4.
I
MD RtArt _ 5l. d
-io 35r' U, Yi
I'
PA RtMZ
3ci) +'1.� ,!r1:S�..:. :_,�.1/, yG:7 !!
� -
30 �.
i. .... I �'..."`
i
:
I .
ll 1 l�
1'
_ I _ i ... .1 - {I'• i. : _ �• .... ... I I � .- •}na.•�_ ���/�arw.11w�wrnFM\..wtiw.,—
1.}.,._ .. r C � �t �.�l..} `t��tnF LE 7'`� 1 G1
.;.}_.:._ l.'.S. "PA"i'NEN'T OF AGRV:ULTIJ,,L
ti0 `r?�"S r �l i� r ! +T
.:.11,.. _i_..�Eii� rl �'1_N DER -Cr. 1
1 • t 1
. 1
_rs
operat_Ir:F'restage P-14-A County; Diadei-!
Date:
07 i6/9i
Distance to :-Dearest residence (other than owner);
2500
O feet
z. STEADY STATE LIVE WEIGHT
0 sown ( farrow to f i n i shl) x 1417 tbs.
_
0 I bs
1248 sows (farrow to feeder-) .. 5Z i bs.
651456 05
0 head (finishing only) ,• 135 ;bs.
=
0 tbs
0 sows (farrow to wean) x 4:=3 tbs.
=
0 I bs
0 head (wean to feeder) .. .:0 tbs.
w
0 it
1 E LIVE WEIGH (�_SLW)
1� L .�- � FZ J 1 � 1 1"l 1 L Z Y L. I^£
TOTALSTEADYSTATE
} -
1bs
651456 l bs
2. M I Ira i M.Utl REQUIRED :ED TREATMENT VOLUME OF LAGOON
ol�115
Volume _ 651^T`6 i lls. •SLA xTreatment Y 1
�`3I 'L{
(C )l'
S`=LW
Treatment Voiume(CF)1Ib. SEALW= 1
C:F/Ib.
SSLW
Volume = 65145/6 cubic feet
S. STORAGE VOLUME FOR SLUDGE ACCUMULATION
Volume -= 0.0 cubic feet
TOTAL
. 1 i_I i AL DESIGN VOLUME
t1iSE
Inside t;_11_I length=71.0 fee_ ? inside top
width
350.0 feet
Top of_i i k- at elevation 51.0 % feet
-
.rr-rryeeb=1ar6 1.0 feet ; Side 5i11p+=s _.i!
(inside
lagoon)
Total design lagoon liquid level at elevation
50.0
feet
Bottom of lagoon elevation 41.0 feet
Sea_ona i high water table elevation 44.0
feet
I•_ILaf design volume using i-1r i5moidai fori!1ut%a
SS/END! SS/EyD _SS SI DE I SS/S I DEZ LENGTHH
WIDTH
DEPTH
3.0 =.0 w.€% 3.0 ==9.0
44.0
9.0
AREA OF T I .I I"
L2 NG T i i c WIDTH =
369.0 344 .:.' 126936.0 = :1;' 6 . 0 (AREA €=1-
TOP)
.AREA OF 00TT0i
LENGTH * WIDTH =
315.0 2; "0 . ,i 91350.0 (AREA OF
BOTTOM)
AREA OF ,*i I :,: SL- Ci . -N
LENGTH fi WIiliI...i 4
CU . FT. E A, ;EA TOP (4*AREA MIDSECTION) + AREA
BOTTOM]
t DEPTH/
1269u.._ _r._ w5 ,.i_1
91350.00
i
VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL
-
977913 C U . F':
9
ORARY STORAGE REQUIRED
DRAINAGE AREA:
Lagoon (top of dike)
Length * Width =
375.0 350.0 131250'0 square feet
Buildings (roof and lot water)
Length * Width =
0.0 0.0 0.0 square
feet
TOTAL DA 131250,0 square
Feet
Design temporary storage period to
be
180
days'
5A'
Volume of waste produced
Approximate daily production of manure
in
CF/LD SSLW
0.00136
Volume = 651456 Lbs. SEM * CF of
Waste/Lb'/Day
*
180 days
Volume = 159089 cubic feet
58'
Yoiumo of Wash water
This is the amount of fresh water
used for
wasn|nn floors
or volume
of fresh water used for a flush system.
Flush systems
that recircu/at/
the lagoon water are accounted for
in 5A.
Volume = 0.0 gallons/day *
130 days stora8e/7'48
Sa|Mns
per CF
Volume = 0.0 cubic feet
5C'
Volume of rainfal| in excess of evaporation
Use period of time when rainfall exceeds
evaporation by
largest amount
180 days excess rainfall
=
7.0
inches
Volume = 7'0 in * DA / 12 inches
per
foot
`
Volume = 76562.5 cubiL feet
.: ®
° GD. Volume of
Z& year -
24 hour storm
volume
= 7.0
inches Z 12 inches per foot DA
Volume
= 76562.5
cubic feet
TOTAL
REQUIRED
TEMPORARY STORAGE
5A.
. 159089 cubic
feet
5S.
0 cubic
feet
SC.
76565 cubic
feet
SD.
76565 cubic
feet
TOTAL
312214 cubic
feet
6. SUMMARY .
Total required volume 63670.cubic feet
Total design volume avail. 77915 cubic feet
�
Min. req. treatment volume plus sledge accumulation 651.53 cubic fe
At elev. ^ 47.4 feet ; Volume is 662IZ8 cubic feet (end pumping)
Total cesiSn volume Se5= 25yr-24hr storm is 501351 cubic feet
At elev. 49.3 feet ; Volume is 890102 cubic feet (start pumping)
Seasonal high water table elevation 44.0 feet
Z. DESIGNED 2Y: �� � � , &RRROVED BY: '
�
DATE: KI M DATE: 7-5a-q|
NOTE: SEE ATTACHED WASTE UTILIZATION PLAN
OPERATION AND M.A I NTEP.JANGE PL_AI�J
-------------------------------
Th I s i agoort i s des i 3r,ed f =+r 'w ante treatment +w i tt-i rn i n I fRum
control. The t i me r e q u i red f"r the p i anned f 1 tl i d I eve I to be
reached may vary due ter so i I cond i t ions, f I uses i rig operat i ans, and
the amount of fresh water ad -Jed to tree systern.
Land app i i cat-i or, of waste water is recognized a= an acceptable
raethod of disposal. Methods of application i nc I ude so l 1 d set,
center pivot, guns, and tr-ave i i n3 gur, I rr i'gat i `_�rl. tare snout d be
taken when applying waste to prevent runoff frout the f i e i d or damage
to crops.
The fo I l owi n3 items are to be care i ed out:
I. It is strongly recommended that the treatment lagoon be pre -
charged to 1/2' its Capacity to prevent excessive r.rdors during
start-up. Pre-char3 i n3 reduces the conc entrat i or, of the initial
waste entering the lagoon thereby reducing _-ors- s+_= I i ds should be
covered with effluent at all times.
Z. The attached waste ut i l i aat i on plan 5rta I I be followed. Th i s
plan recommends sampling and testing of waste ( see Attachment Lam)
before land application.
1.. Beg 1 n purnp-ou+t of the i ag,_.on 'wjrien f ! ra ! ] ! eve r eac dies e i E'va-
t I +rrl .S:_i. r: as marked by per-marter,t rrj r:::er s . 7t _,r, Fct-imn-out when
the {`Iue'.;e r-:_ar;;ec e1e'�'atior, r t.e ore t1,u.�nt-t i=
l aSc3 than t }Y;C
bac ter ia)
4. The recornfnenije! ma„ Imurct amount to app+ v per i rr i gat i on i =-
one (1) i ricr: and the r-e+_c,rnmendar; rrtix ! mum arl =, I ? c.3t i crn rate i 5 0.4
inch per hour.
F,. F-l:ee„, vegetahi Dr, on tr.-- efnr+ariF;rnerlt an't areas aaliarer,t_. to tree
lagoon mfiwed annually. Vegetation cn,_r,1 ! d be f er-t ! i ! zero as needed
to Maintain a vigorous stars+l.
6. RapaIr- ar:v c_r-ram,dp,j ar-eis 4r areas darn 'Led r,'y r,_,,9erits an,jI
ee eStat+I isn !rl :a.3t�.tii.rr, `
7. All =ry ZCe rurfc,47f is }:s t-,_ ,�i:✓pr t. f. _'r: t:.= a!�+=Or. tc. stable
_cif} ! ets .
r97? rtar e _:.Tre CiAaYAr. r r„_ t i Iitar',t� !rSter L,r3te,+-r� r_c4" tr•.e Llrl?tE'+3 `'�t`tg5 Tne Der—artment of
Su'rS.�lr--,rlrft�!'Sf �1F-!t' ,� t r--e :.c: I-r�c I" �, -,r cif Eri iron-
- a r, �� . J � u . , . r; _ _� >_ � _ r_ _t . i _ ,
fner,ta! Mar,a0ereent . r,as t'r c respor,s i b ! , i ty f''.cr- enfc-rc i ng this i aw.
0
4j
0
CL
0
CID
KM
CM
R
A
0
HJ
0_1 LU
II
it !1 .1 11
1.4
L.0
T
�,a
Q !71 -,-I I'l
>
ul r1l Ij :!I
14-
irt
r
l'J
4J
>
X
<
i3i (u
P
I
E
CO a]
ul
A
>
CI Li
i,k
u
t:r
U)
al
A
>
w
!lj Ili a.1
lj
Ld
Qj C� ;IJ
Ljj
E
Qj
j jj
i,
LLI
�:-,l aj U 1
GJ
It
Ij
_j
Q,
LLJ
fit
LY
y=Qj
id iTT
A
IL
!d
It id qj
p "D Ili
Ili
C4-
aj C-: cu
is
I E
1j.1 C,
Ld
U'l
Ln
Ln -0 01 -Ui
Li
=1 Od
>
5
al A
Lf, Ili
011
rd 3 lid
iu
L'i
U1 CL ill 'p
Ili p
ib
H
D
C1
Ili .-I
4.)
In
_
In L: in
> >
I--' F- U_ Ir -
0-1
<
u
Ld
fv
(Of
4.)
Ili
LA
t7L
(7)
J
D
J_
"k
4
�7
< W
jJj 17"',
c c I
IA
>
C-
<
< <
>
61
IT,
r
ul
zn
11,; FD
X,
r-D rc:
CO If: if
17
V!
ct
Ur
pt
cr
RI
1p
17D
M
Ft!
cl.
91.1 lit P!
C1.
'Q
P�
pi
f-I
10
II :1
7
rtl
F-'
c
p
Qi
is
ri
kil
It!
jr.
ru
fv
;:I.
-- r
pf
i.ri
ID
f,•
ry
<
LA
r_:
117
P-!
fLI
fEl
QI
r i
r)
Lr.
1:
if!
,Tl
il:
ITI
'11-
J
M,
JD
I
1:T
T1
Ifl
•
rTl
rI,
F—I
s:1
—I- IfI
_r
el
it
I.rI
Ili
0
rb
1r Ln
ro
ct, C.
•
FI I
I "D
LA
el
rj
rt;
T -
Uper-at,_,r:Pt-esta2e P-14,Z County: 2LADEN Date: U4a
Di stance t,_+ near-est res i d e n c e (r,ther` than +_,caner .2*rr0Q.0 f e e t
1. STEADY STATE LIVE WEIGHT
0
sows
(fart -ow
tc, finish)
:: 1417
lbs.
- 0 Ibs
C
Sows
(far-r- w
t_ feeder-)
5-2,Z
lbs.
rr !bs
4500
head
(fir,ishing
onIy)
I:'S
!bs.
- 6rj75f►0 I b s
O
sows
(f a r r + +,.1
to wears)
4=' =
? C, S .
= 0 1 b s
0
head
(wean to
feeder-)
..
i► Ir,S
TOTAL STEAD`! STATE LIVE WEIGHT (SSL W) = es(>7 Fr 10 1 t, s
MINIMUM REQUIRED TREATMENT VOLUME OF LAGO JN
Vo I urne = 607500 i b SSLW Treatment Vo I Ll.e:e (----F i ! t, - SS!_iq
Treatment Vo i urne (CF) / I b . SSLW= 1 C:F/ ! t . SSLP.
Vc, I urne = +-.07500 cubic feet
_ . STORAGE VOLUME FOR SLUDGE ACCUMULATION
Vo I urne = 0.t_) cubic feet
4. TOTAL DESIGN VOLUME
Ir,51-Je T_ri 1.-.r!.3t FrfciQ,E 4_ F,
T,-,p+ _•f , i :e cat G 4 ."P ljEi, ree,t
Ft- eer,r,ar,1 filet ,, �e s!pGs =. i 1 i7nc Asa �3_ rll
Tr+ral ,2r?S! jr: door 1 -t1'rj ! P'yC' a t c Ie`Jat? =,r, ?'-r.If,feet
!-,f 1 a ,vat a , rl e ! e `J a t 1 ,-, rt .7. f,_y .;5, f E k'
Se=sr,r:_I high w tat, !a e evat1{,n 4c,.('. 1'_et
Tsta! ,IeS+9r, V•_,urr,e u=1r1q r;r 1c,rnC,.'yaI f_r`ir,
SS/r[`-!D� �: ,r,-n��� S_1 aIUE1 ��".'�IDEL _ENCjT�4 wrDT!i DEPTH
AREA 1-2,1-- B;r`,. f T i_Jrr4,
i Er,yGTH. x. !3, r T t .. .
A,EA 7 Ti_:i:j
IN G'_ y'� 0
= L' - F'l . _ L A.c a. + r 4 r,�ikPEA M I DSLC i I1:!f;) H.t ;!�A L' =,7 TriM.: >~ D;=F'Ti +
.Vly'l.l(Ir?f`. f��- Y...^,,:31_If-ini AT _'!FJ7 !— DI* -SIGN LI,�li_���jr) ..._EVL7._ '.4 i711'Y f'11. FT.
r
jv
5. TEMPiDRARY STORAGE REQUIRED
DRAINAGE AREA:
Lagoon (top of dike)
Length * Width =
4a_)0.ir i�=r.�? 1 4Crrr�i.r� square feet
Bu i !dings (rrtc-f ar, j 1 c,t water)
Len3th ?! Width =
0.0 0,0 �►.r=3 square feet
TOTAL DA ?"-i(i�irr,r_� s,quar-e feet
dies i gn temporary Star -age period to tie
1'S'O days .
`-A,
Vc, I Lime of waste produced
Appr-i.,x i mate da i ! y pr'ciduct i on of rnar,ur-e i n
CF/LJ, SSLW
0.001 _:i_.
Vo J ume = 15075rrc_] Los. SSLW C-F of Waste/Lb.
/Day
? =,Q
gays
VC, Iurne = 14,:, 5~, cubic feet
52.
V,-, ! erne of wash water-
This := tree aMr--,,,r,t ,_,f frost; ,safer- eo fc,r.
was - ng
f ,=c,r-s
,uToe
of fr-est: water- used for a f ! ush system.
F ! ush systerns
that r-ec
i r cu J atr
the J agoor, water are accc,urIte j f -,r- in 15A.
C.1urr.e = r?.;=r �a1 =+rLS/day
I;_r; gays
storaos/7.4E,
gal jonss
e r-; F
r
sJ iIurne = 0.0 cubic feet
15C.
VOlsrrre of rairifa!! in e:.,_ess _,f eva.pc,r-ati_.n
Use e'er-j 0d r,t' time 4Jr,en r-ai nfaJ ! exr:ee,_s
evap..rat !
car, ! argect
arnc,ur:t
�Iays r3 r_ G �. i f a. J : _
. "_3 I
V I urne - f r}
_
FAD. Vo I ume of 25 year - 4ZA r:nur storm
m
Vo I ume = 7.0 inches / 12 inches per f,-,c,t * DA
Vo I ume = 723cubic feet
TOTAL REQUIRED TEP9POR'ARY ST= FF:AGE
5A. 14:=:355 cubic feet
If,B. C) cubic feet
5C:. 7'2.'3 :=: c u b ! c feet
5D. 7� 3 3 cuts i c fee t
TOTAL 2-9 "Z' ' c ur i s f e e t
SUMMARY
Total requ i reo volume '90C)5cut. i c feet
Total oes i 3n volume ava i I . 91711,3 cur i c feet
Min. req. treatmer;t voIurr=e n Iu= 5!u•�3e a[c' f(ft �t]ar: /_.07500 CUL'i
At elev. 4r_..= feet ; VoI_!fite cur,Ic feet (end pumping)
T ,ta1
At e!ev. 4:�,= feet y V,--!I-idle :s _uL-!c feet !Start purrs Irj.-�
Seas;,r:a! I: qh Water- t at, I r i PSJat , ttr; a .(_i t eet
(J
7. DES? rah!>SD L:Y : APPROVED DY :
DATE = 3 -/-c" l Z DATE: _-2- �S
rjF_:7F : SEE faT7AC,HEL, N..A'S T E U.T1 L 1ZAT10.r-1 r-- I A N
J
/a
OPERATION AND MAINTENANCE PLAN
------------------------------
This lagoon is designed f ctr '.:ante treatmer: i w i tit m t n imum
con tr o I. The t i me r equ i red for the p I anned f i u i d I eve I to tie
reached may vary due tr_r so i i cr,nd I t; ons, f I us!-, i n3 operat I ons, and
the amount of fresh water ad -Jed to the system.
Land application of waste ',Dater- is rec ogn i ier1 a= an acc er'tatt I e
method of disposal. Methods of ar'rr I i Cat i on include tier I I d set,
center pivot, guns, and tr"ave i f ng grsrs i rr i •lar i._rs. Care shou!d be
taken when applying: waste to prevent runoff from the f i e I d or damage
to crows.
The following items are to be carr i c-o out.
1. It is str(:rn'l y recommended that the treatment 1 ?�,-r o r! tie pre -
charged to 1/2' its rapacity to rrrevsr,t e,.cess i e +=rrjerr'e during
start-up. Pre-char-3 i rt3 reduces the cc'nc entr=t i'_ n :4 the initial
waste enter i n3 tree I air thereby reduc i no r dot-c . So 1 i d5 should be
covered with effluent at all times.
2. The attached waste ut i l i zat i ern plan sna I l be followed. Th i s
p I an recommends same I i n3 and test i n3 of '.caste ( see Attachment B)
tref c'r"e I and ar p I i c at i on.
3. Beg i n rrurrip-out of the i a3e'on wrier f ! to ! +:i ! eve 1 r"eaC',es e € eva-
t i or[ marked by permanent rrlarL er-5 . stet' pump-crslt wrien
the+ filui,ti je.,,e! r-F?4c :ec r,e`:3Fir_.r, .1:_.w _. bC- _t_e a'r,4!.1 1er-t: i=
I o sc; than f„et ,iFeri { t}:. = r'revcgr:tC i , o I r_rc c }'
bacteria)
4. The recerrimen._Ier.� max i rfulm amount t •,r aprr I y per irrigation i
rrrte ( 1 ) i.ricri anr:i the rec _'mrfiend' _d rn�,,! rflL.m i Ca+ion rate i c
f nch per, hour.
If,. I':'•eer, vegetah.l C'n on tiie embartl::'ftent. an •ti area_ a•:!Jacer:t tr�:r the
I a3oon mowed annua! I y. Ve- etat i on sncl i d be fort i i ivied as needed
ter roaintairt =_ vigorc,us stars+!.
Imo, Repair- ar:v r_.r-,ded areas or areas darfia'-wed !Dy rijoents and
establish ! f's c get:.at j orl .
- I 51.: .'-i'ar r it+"l= _ .� r+Y' ri t prtc +,-r'. ram, t`. - it r• T.0 b 1
e r�fn _ i' i s _r7 t a, sta e
:ut!ets.
-- Tf±e Ci. an ICJate: - Acr fi 1977 r,.- mrr.. tw 1- he Y. sC�tar-Oe rr
PO t i rst3f?t5 ! rttrr ::';*er 5 _r4 tr:e �I rl teCi max.=tes Tr!e De- a.r I.ment _rf
ter:•: i r _+nff:erst . He __ ! t:-, . and ?Natu: i ,-sac.-,,r. P= _ I!..o i s ! : rt oe E:Iv n-
rflcant? I Iri irla`?errert r r,aS t'r!e r e5r rrf's i �r ! i € t_} f'{rr' ar:f ,rc I rs•7 t1s 15 I ak'.
8
11
Swine Farm Waste ..Management Odor Control Checklist
Source Cause DMPs to Mlnlmho Odor Site Specific Practices
Ftumalead • Swine production Vegetative or wooded buffers; `
0' Recommended best management practices;
L"'bood judgment and common sense
Animal body surfaces • Dirty manure -covered animals D 'floors.
Floor surfaces • Wei manure -covered doors Slotted floors; -
Cr Waterers located.overslotted floors;
-' 0 Feeders at high end of solid floors;
❑e manure buildup from.floors;
0"' Un crftoor ventilation far drying
. ,�.
Manure collection.pits • Urine; .lam Frequent manure removal by [lush, pit recharge,
• Partial microbial decomposition or scrape;
❑ Underfloor vcnlllation
Ventilation exhaust fans Volatile gases; Ef Fn rnaintenanee;-
Dust;_'E", clent air movement
-indoor
Dust
8'Washdo'vrn hciwcen'groups,-ofanlmals;
•'
0
Feed additives;
❑
der covers,
A'
Feed delivery downspout extenders to feeder
covers
Flush tanks .
Agitation.of recycled lagoon
13
Flush tank covers;
liquid while tanks.are filling ,
0
Extend fill lines to near bottom of tanks with
aitli-siphon vents _
Flush alleys
Agitation during wastewater
13Underfloor
flush witli underfloor ventilation. T -!
conveyance ,
Pit recharge points
• Agitation of recycled lagoon
0
Extend recharge lines to near bottom of pits
liquid-whilc pits are filling
Willi anti-siplton vents
'Lift stations
Agilation during sump tank
d
Sump tortk covers
filling and drawdawn
1.
Outs de drain collection
• Agitation during wastewater
0
Box covers '
or juttctlon boxes
conveyance
AM C -November 11, 199b, •page 3
Source Cause DMPs to Minimize Odor Site Specific Practices
Standiag water around Improper drainage; Grade and landscape su6h that water drains
facilities Microbial decomposition of away from facilities
organic matter
Marturo tracked onto Poorly mainlalned access roads l2r Form access road maintenance
public.roads from farm
access -
Additional Information ; Available From
Swine Manure Management; 0200 Rule/BMP Packet NCSU, County Extension Center
Swine Production Farm Potential Odor Sources and Remedies ; EBAE Fact Sheet NCSU -BAE
Swine -Production Facility Manure. Management: Pit Recharge - Lagoon Trc6imcni.; EBAE 128.88 NCSU - BAE
Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment; EBAE 129-88 NCSU - BAE
Lagoon Design and Management for Livestock Manure Treatment and Storage ;. EBAE 10343 . NCSU - BAE
Calibration of Manure and Wastewater Application Equipment ; EBAE Fact Sheet NCSU - BAE
Controlling Odors from Swine Buildings; PIH-33 NCSU - Swine Extension
Environmental Assurance Program ; NPPC Manual NC Pork Producers Assoc
Options for Managing Odor ; a report from.the Swine Odor Task Force NCSU Agri Communications
Nuisance Concems 'in Animal Manure Management: Odors and Flies; I R0107, 1995 Conference Proceedings Florida Cooperative Extension
AMOC -November 11,.1996, Page 5
Insect Control Checklist for Animal Operations
Source Cause I3MI's to Control Insects Site Specific Practices
Liquid Systcnls
Flush clutters Accumulalictl of solids Flush system is designed and operated
sufficiently to rcrltove accumulated solids from
IIItel's as designed.
itelmove bridging ofaccumulatcd solids at
discharec
Lagoons and fits 0 crusted Solids Maintain lagoons, settling basins and Ails where
pest breeding is apparent to nlininlize (lie
crusting of solids to a depth of no more than G -
8 inches over more Ihan 30% of surface.
l;xccssive Vegetative a Decaying vcgelation Maintain vegetative control along banks of
Growth lagoons and other impoundments to prevent
accumulation of decaying vegetative I11allcr
along hater's edge on impoundment's licrinleter.
Dry Systcnls
Faders • Feed Spillage Cl Design, operate and maintain feed Systcnls (e.g.,
bunkers and troughs) to minimize the
accumulation of decaying wastnge.
❑ Clean up spillage on a routine basis (e.g., 7 - 10
day interval during summer; 15-30 day interval
during winlcr).
Deed Storage • Accumulations of feed residues Cl Reduce moisture 1CC1111MIZZ16011 within and
around immediate perimeter of feed storage
areas by insuring drainage away from site
and/or providing ndcquatc contninmeni (e.g.,
covered biro for brewer's grain and similar high
moisture grain products).
❑ Inspect for and reMove or break up nccumulated
solids in filter strips around feed storage as
needed.
AMIC- November 11, 1996, page I
Mortality Management Methods
(check which method(s) are being implemented)
❑ Burial three feet beneath the surface of the ground within 24 hours after
knowledge of the death. The burial must be at least 300 feet from any flowing
stream or public body of water.
Rendering at a rendering plant licensed under - P G.S. 206 268.7
Complete incineration
❑ In the case of dead poultry only, placing in a disposal pit of a size and design
approved by the Department of Agriculture
❑ Any method which in the professional opinion of the State Veterinarian would
make possible the salvage of part of a dead animal's value without endangering
human or animal health. (Written approval of the State Veterinarian must. be
: attached)
0
December 18, 1996
•. 1 •'. 1 I
PLADEN COUNTY {
EMERGENCY ACTION PLAN
DIVISION OF WATER QUALITY (DWG!) 910-486-1541
EMERGENCY MANAGEMENT SERVICES (EMS) 910-862-6760
SOIL & WATER CONSERVATION DISTRICT (SWCD) 910-862-69:36
NATURAL RESOURCES CONSERVATION SERVICE (NRCS) 910-862-6936
COOPERATIVE EXTENSION SERVICE (CES) 910--862-4591
This plan will be implemented in the event that wastes from your
operation are leaking, overflowing, or running off the site. You should
NOT wait until wastes reach surface waters or leave your property to
consider that you have a problem. You should make every effort to
ensure that this does not happen. This plan should be posted in an
accessible location for all employees at the facility. The following
are some action items you should take.
1. Stop the release of wastes. Depending on the situation, this may
or may not be possible. Suggested responses to problems are
listed below:
A. Lagoon overflow -possible solutions are:
a. Add soil to berm to increase elevation of dam, any
permanent alteration of the dam should be approved by a
qualified technical specialist.
b. Pump wastes to field at an acceptable rate.
c. Stop all additional flow to the lagoon -hold waste in the
house if possible.
d. Call a pumping contractor.
e. Make sure no surface water is entering lagoon.
B. Runoff from waste application field -action include:
a. Immediately stop waste application.
b. Create a temporary diversion or berm to contain the
waste.
c. Incorporate waste to reduce further runoff.
d. Evaluate and eliminate the reason(s) that caused the
runoff.
e. Evaluate the application rates for the fields where
runoff occurred.
i
C. Leakage from the waste pipes and sprinklers -action include:
'
a. Stop recycle (flushing system) pump.
b. Stop irrigation pump.
c. Close valves to eliminate further discharge.
e. Repair all leaks prior to restarting pumps.
x
D. Leakage from flush system, houses, solids separators —actions
include:
r
_
a. Stop recycle (flushing system) pump.
b. Stop irrigation pump.
;
C. Make sure no siphon effect has been created.
d. Stop all flows in the house, flush systems, or solid
�.
separators.
.
e. Repair all leaks prior to restarting pumps.
•. t° .� * ►
E. Leakage from base or sidewall of lagoon. Often this is seepage
as opposed to flowing leaks -possible action:
a. Dig a small sump or ditch to catch all seepage, put in a
submersible pump, and pump back into lagoon.
b. If holes are caused by burrowing animals, trap or remove
animals and fill holes and compact with a clay type soil.
c. Have a professional evaluate the condition of the side
walls and the lagoon bottom as soon as possible.
2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach any surface waters?
b. Approximately how much was released and for what
duration?
c. Any damage noted, such as employee injury, fish kills, or
property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface
waters?
f. Could a future rain event cause the spill to reach
surface waters?
g. Are potable water wells in, danger (either on or off of
the property) ?
h. How much reached surface waters?
3. Contact appropriate agencies.
a. During normal business hours, call your DWQ (Division of
Water Quality) regional office, at 910--486-1541, after
hours, emergency number:919-733-3942. Your phone call
should include: YOUR NAME, FACILITY, TELEPHONE NUMBER,
THE DETAILS OF THE INCIDENT FROM ITEM #2 ABOVE, THE
EXACT LOCATION OF THE FACILITY, AND THE LOCATION OR
DIRECTION OF MOVEMENT OF THE SPILL, WEATHER AND WIND
CONDITIONS. THE CORRECTIVE MEASURES THAT HAVE BEEN UNDER
TAKEN, AND THE SERIOUSNESS OF THE SITUATION.
b. If spill leaves property or enters surface waters, call
local (EMS) Emergency Management Services at
910-862-6760.
c. Instruct EMS to contact local Health Department.
d. Contact local Soil and Water Conservation District
(SWCD), Natural Resources Conservation Service
(NRCS) office at 910-862-6936 and Cooperative Extension
Service (CES) at 910-862-4591 for advice/technical
assistance.
4. If none of the above works call 911 or the sheriffs Department
and explain your problem to them and ask that person to contact
the proper agencies for you.
" '• a- f r
5. Contact the contractor of your choice to begin repair of the
problem to minimize off —site damage.
a. Contractors Name: re4c,, a i.Ms ric.
b. Contractors Address:
c. Contractors Phone: /4 S9Z- /
6. Contact the technical specialist who certified the lagoon (NRCS,
Consulting Engineer, etc.) 1
a. Name; R C-M
b. phone: 7i 9!- 517j
7. Implement procedures as advised by DWQ and technical assistance
agencies to rectify the damage, repair the system, and reassess
the waste management plan to keep problems with release of wastes
from happening again.
S. If you are a contract swine grower associated with a swine
company integrator, contact the company representative at
1-910-592-5771
A146
�
NCDENR
North Carolina Department of Environment
Beverly Eaves Perdue
Govemor
Prestage Farms Inc
P-14 A&B
PO Box 438
Clinton, NC 28329
Dear Prestage Farms Inc:
Division of Water Quali
Coleen H. Sullins
Director `b
July 14, 201 _
r
M
y`tt. -� Dee Freeman
RECEIVED `' Secretary
2 0 cui w
FRO
Subject: Certiiicd.1.1, - AWS090138
P-14 A&B-_
Swine Waste Collection, Treatment,
Storage and Application System
Bladen County
In accordance with your July 13, 2010 request to change operation type without increasing the currently
permitted steady state live weight, we are hereby forwarding to you this Certificate of Coverage (COC)
issued to Prestage Farms Inc, authorizing the operation of the subject animal waste management system in
accordance with General Permit AWG 100000.
This approval shall consist of the operation of this system including, but not limited to, the management
and land application of animal waste as specified in the facility's Certified Animal Waste Management
Plan (CAWMP) for the P-14 A&B, located in Bladen County, with a swine animal capacity of no greater
than the following annual averages:
Wean to Finish: Feeder to Finish: Boar/Stud:
Wean to Feeder: Farrow to Wean: 4411 Gilts:
Farrow to Finish: Farrow to Feeder: Other:
If this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where
boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be
replaced by gilts at a rate of 4 gilts for every 3 sows.
The COC shall be effective from the date of issuance until September 30, 2014, and shall hereby void
Certificate of Coverage Number AWS090138 dated October 1, 2009. Pursuant to this COC, you are
authorized and required to operate the system in conformity with the conditions and limitations as
specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting
and maintaining the required monitoring data and operational information must be established for this
facility. Any increase in waste production greater than the certified design capacity or increase in number
of animals authorized by this COC (as provided above) will require a modification to the CAWMP and
this COC and must be completed prior to actual increase in either wastewater flow or number of animals.
Please carefully read this COC and the enclosed State General Permit. Please pay careful attention to the
record keeping and monitoring conditions in this permit. Record keeping forms are unchanged with this
General Permit. Please continue to use the same record keeping forms.
1636 Mail Service Center, Ralegh, North Carolina 27699-1636
Location: 2728 Capital Blvd., Raleigh, North Carolina 27604 011C
Rhone; 919-733-3221 1 FAX: 919-7154kW I Customer Service: 1-877-623.5748 NorthCarofina
Internet www.ncwaterquality.org An �'}�ti�„al//y
Equal Opportunity 1 Affirmadve Action N �/ on Employer z
If your Waste Utilization Plan (WUP) has been developed based on site -specific information, careful
evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate
you will need to have a new WUP developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Per 15A NCAC 2T .0105(h) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation
shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a
spray field.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, then an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the Animal Feeding Operations Unit for information on this
process. Unless such a request is made within 30 days, this COC shall be final and binding.
In accordance with Condition II.22 of the General Permit, waste application shall cease within four (4)
hours of the time that the National. Weather Service issues a Hurricane Warning, Tropical Storm Warning,
or a Flood Watch associated with a tropical system for the county in which the facility is located. You
may find detailed watch/warning information for your county by calling the Wilmington, NC National
Weather Service office at (910) 762-4289, or by visiting their website at: www.erh.noaa.gov/er/ilm/
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Aquifer Protection Staff may be reached at (910) 433-3300. If you need additional information
concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at
(919) 733-3221.
Sincerely,
for Coleen H. Sullins
Enclosure (General Permit AWG 100000)
cc: (Certificate of Coverage only for all ccs)
Fayetteville Regional Office, Aquifer Protection Section
Bladen County Health Department
Bladen County Soil and Water Conservation District
APS Central Files (Permit No. AWS090138)
AFO Notebooks
Prestage Farms Inc
lN Q rFRQ R EC EI\IF R Michael F. Easley, Governor
William G. Ross Jr., Secretary
Cq AUG 3 20 North Carolina Department of Environment and Natural Resources
Ol lR-FAQ ` cif% "KID Coleen H. Sullins Director
Division of Water Quality
August 11, 2008
Prestage Farms Inc
P-14 A&B
PO Box 438
Clinton, NC 28329
Subject: Sludge Compliance Requirement Change
Dear Permittee:
In accordance with Condition IlI.19 of State General Permit AWG100000, your facility is
required to maintain compliance regarding sludge accumulation in your animal waste treatment
lagoon(s). As you know, the previous compliance limit was to have a minimum of four (4) feet
of treatment depth between the designed stop pump and the average elevation of the top of the
sludge blanket. This requirement was based on NRCS Standard No. 359, which was recently
modified.
As of July 2008, Standard No. 359 does not use the 4-foot requirement. Sludge compliance is
now to be based on the sludge volume as a percentage of the total treatment volume. The revised
Standard states that sludge accumulation in the permanent treatment zone must be less than 50%
of the planned treatment volume. Also, there must be a minimum of 2.5 feet of liquid above the
sludge at the pump intake location. If either of these conditions is not met then sludge must be
removed or managed in accordance with an approved Plan of Action for Lagoon Sludge
Reduction (POA). A new sludge survey worksheet has been developed to calculate sludge and
treatment volumes to determine compliance.
Our records indicate that you have filed a Sludge POA for one or more of the lagoons at your
facility. Based on the changes to the sludge requirements in Standard No. 359, your lagoon(s)
may already be in compliance without any sludge removal. Using your lagoon design (or as -
built information) and current sludge survey measurements, complete the NEW sludge survey
worksheet. If you have any difficulty in locating or understanding your lagoon design
information, please contact your technical specialist or county Soil & Water office.
N��il, Carolina
�Vatura!!y
Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone: (919) 733-3221
Internet: www.newatemuality.orre Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax 1: (919) 715-0588
- Fax 2: (919)715-6048
An Equal Opporlun4lAffirmative Action Employer- 50% Recyciedll()% Post Consumer Paper
Send both sludge survey worksheets, OLD and NEW, to the address below if you feel that your
lagoon(s) is in compliance and wish to withdraw your POA. Our staff will review the
information and notify you of our decision.
NCDENR — DWQ Animal Feeding Operations Unit
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 733-3221
If you have any questions about the new sludge requirement, sludge survey worksheet, or any
related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-
3221.
Sincerely,
--14' &-��
Keith Larick, Supervisor
Animal Feeding Operations Unit
Enclosures
cc (w/o enclosures): Bladen County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files - AWS090138
Waste Utilization Plan
F:: ) ?_" 6
Producer: Prestage Farms, Inc. County: Bladen
Name of Farm: P-15
Location: P_ O. Box 438
Clinton NC 28329
Phone: 910-592-5771 C
Type of Operation: Farrow -Feed 1 C RECEWD'
Number of Animal: 1250
Storage Structure: Anaerobic Lagoon f.��
Method of Application: Irrigation
Amount of waste produced per year: 9183 ton/year _�
��ILFR�f,I+�IH: =mc
Amount of plant available N (PAN) produced/year.- 8125 Ibs.lyear
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors*are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1 _ Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4_ Do not apply waste on saturated soils , when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6_ To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not. more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems_
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases you may want to have plant analysis made, which
RECEIVED I DENR I DWQ
Aquifer Prntartinn gprtion
APR 0 6 2009
P-15
Page 2
could allow additional waste to be applied. Provisions shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production_ This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H _0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac.
1835
1A
GoA
CB -Graze
5.5
50
5.60
1540
MAR-OCT
275
1835
1A
GoA
SG -Graze
1
50
5.60
280
OCT-MAR
50
1835
2A
Fo
CB -Graze
5.1
50
5.50
1403
MAR-OCT
255
1835
2A
Fo
SG -Graze
1
50
5.50
275
OCT-MAR
50
1835
2B
NoB
CB -Graze
5.2
50
8.50
2210
MAR-OCT
260
1835
2B
NoB
SG -Graze
1
50
8.50
425
OCT-MAR
50
1835
3A
Ra
CB -Graze
3.8
50
10.20
1938
MAR-OCT
190
1835
3A
Ra
SG -Graze
1
50
10.20
510
OCT-MAR
50
Total 29.80 8581 lbs.
Available Nitrogen 8125 lbs.
Surplus or deficit -456 lbs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
P-15 Page 3
The applicator is cautioned that P and K may be over applied while meeting the N requirements_ In the future,
regulations may require farmers in some parts of North Carolina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and for silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc_ is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables_
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates.
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements. Your production facility will produce approximately 1250 lbs- of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 6250 lbs. of PAN to utilize. Assuming
you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 21
acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 50
acres of land. Please be aware that these are only estmates of the PAN and the land needed_ Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
P' 15
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provi.ded as a guide for establishing application rates and amounts.
Tract No.
Field No.
Soil Type
Crop
Code
Applic.
Rate(inlhr)
Appiic.
Amount
1835
1A
GoA
CB -Graze
0.5
1.0
1835
1A
GoA
SG -Graze
0.5
1.0
1835
2A
Fo
CB -Graze
0.5
1.0
1835
2A
Fo
SG -Graze
0.5
1.0
1835
2B
NoB
CB -Graze
0.5
1.0
1835
2B
NOB
SG -Graze
0.5
1.0
1835
3A
Ra
CB -Graze
0.4
1.0
1835
3A
Ra
SG -Graze
0.4
1.0
P-15
Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be,within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
P-15
Page 6
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply waste. If the producer
does not own adequate land to properly dispose of waste , he/she shall provide a copy of
an agreement with a landowner who is within a reasonable proximity, allowing him/her the
use of the land for waste application. It is the responsibility of the owner of the facility to
secure an update of the Waste Utilization Plan when there is a change in the operation,
increase in the number of animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climatic conditions, and level
of management, unless there are regulations that restrict the rate of application for other
nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per
year providing grass filter strips are installed where runoff leaves the field. (See FOTG
standard 393 - Filte'r Strip)_
Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to conservation tilled crops or grassland,
the waste may be broadcast provided the application does not occur during a season
prone to flooding. (See "Weather and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff
does not occur offsite or to the surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen_
Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a
high potentual for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste
shall not be applied more than 30 days prior to planting of the crop or forages breaking
dormancy.
11, Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residenrial property boundary
and from any perennial stream or river (other than an irrigation ditch or canal. Animal
waste other than swine waste from facilities sited on or after October 1, 1995), shall not be
applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips).
P-15
Page 7
REQUIRED SPECIFICATIONS
(continued)
12. Animal waste shall not be applied closer than 100 feet to wells_
13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned
by he landowner.
14. Waste shall be applied in a manner not to reach other property and public right-of-ways.
15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a "technical specialist'.
Animal waste shall not be applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways, waste shall be applied at agronomic rates in a
manner that causes no runoff or drift from the site.
16_ Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
17. A protective cover of appropriate vegtation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidences of
erosion, leakage or discharge.
18. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illigal discharge, pollution and erosion.
19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site_
20. Animal waste can be used in a rotation that includes vegetation and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption it should only be applied pre -plant with no further applications of animal waste
during the crop season.
21 _ Highly visible markers shall be installed to mark the top and the bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining.
element. Zinc and copper levels in the soil shall be monitored and alternative crop sites
shall be used when these metal approach excessive levels, pH shall be adjusted for
optimum crop production and maintained. Soil and waste analysis records shall be kept
for five (5) years. Poultry dry waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North Carolina regulations.
Page 8
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: P-15
Owner/Manager Agreement Prestage Farms, Inc.
I (we) understand and will follow and implement the specifications and the operation and maintenance proce-
dures established in the approved animal waste utilization plan for the farm named above. I (we) Know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour
storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner! Prestage Farms, Inc.
Signature: Pfer blG CARM�5�7-+rc.--->Ss �. ..«...- �•�. -
Name of Manager (If different from owner)
Signature:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc.
Address: P.O. Box 438
Clinton, NC 28329
Phone: 910-596-5749
Date: i8 d
Date:
Signature: �, ,.w,r. C ,��' - — Date: 3 /g a g
July 1, 2007
J B Priest
Michael F. Easley, Governor
William G. Ross Jr.. Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
Priest Farm #2 '1 2 7 E. J
4132 Lisbon Rd
Council, NC 28434 -
Subject: Certificate of Coverage No. AWS090038
Priest Farm #2
Animal Waste Management System
Bladen County
Dear J B Priest:
In accordance with your application received on 4-Jan-07, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to J B Priest, authorizing the operation of the subject animal waste
management system in accordance with General Permit AWG100000.
This approval shall consist of the operation of this system including, but not limited to, the management
and land application of animal waste as specified in the facility's Certified Animal Waste Management
Plan (CAWMP) for the Priest Farm #2, located in Bladen County, with an animal capacity of no greater
than the following swine annual averages:
Wean to Finish: 0 Feeder to Finish: 3672 Boar/Stud: 0
Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0
Farrow to Finish: 0 Farrow to Feeder: 0
If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows.
Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows
may be replaced by gilts at a rate of 4 gilts for every 3 sows
The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES
COC issued to this facility with an expiration date of July 1, 2007. You are required to continue
conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension
in Condition III.19 does not apply.
Pursuant to this COC, you are authorized and required to operate the system in conformity with the
conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An
adequate system for collecting and maintaining the required monitoring data and operational information
must be established for this facility. Any increase in waste production greater than the certified design
capacity or increase in number of animals authorized by this COC (as provided above) will require a
modification to the CAWMP and this COC and must be completed prior to actual increase in either
wastewater flow or number of animals.
Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is
a package containing the new and revised forms used for record keeping and reporting. Please pay
careful attention to the record keqping and monitoring conditions in this permit.
Aquifer Protection Section 1636 Mail Service Center
Internet: www_ncwaterqualitv.org Location: 2728 Capital Boulevard
An Equal OpporhtnilylAirtrmative Acfion Employer- 50% Recydedl10% Post Consumer Paper
�l� NCarolina
1`urn(ty
Raleigh. NC 27699-1636 Telephone: (919) 733-3221
Raleigh, NC 27604 Fax 1: (919) 715-0588
Fax 2: (919) 715-6048
Customer Service: (877) 623-6748
If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per l 5A NC AC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation
shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a
spray field.
Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall
continue to be subject to the conditions and requirements of the facility's permit until closed to MRCS
standards and the permit is rescinded by the Division.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the staff member listed below for information on this
process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning
this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-
3221.
Sincerely,
for Coleen H. Sullins
Enclosures (General Permit AWG100000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Bladen County Health Department
Bladen County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files
Permit File AWS090038
Michael F. Easley, Governor
o�oF w a rFgQG
oNt=!V -c
William G. Ross Jr- Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
July 1, 2007
Prestage Farms Inc -
P-14 A&B
PO Box 438 ,� u ; j
Clinton, NC 28329
Subject: Certificate of Coverage No. AWS090138
P-14 A&B
Animal Waste Management System
Bladen County
Dear Prestage Farms Inc:
In accordance with your application received on 15-Dec-06, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to Prestage Farms Inc, authorizing the operation of the subject
animal waste management system in accordance with General Permit AWG 100000.
This approval shall consist of the operation of this system including, but not limited to, the management
and land application of animal waste as specified in the facility's Certified Animal Waste Management
Plan (CAWMP) for the P-14 A&B, located in Bladen County, with ananimal capacity of no greater than
the following swine annual averages:
Wean to Finish: 0 Feeder to Finish: 4500 Boar/Stud: 0
Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0
Farrow to Finish: 0 Farrow to Feeder: 2500
If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows.
Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows
may be replaced by gilts at a rate of 4 gilts for every 3 sows
The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES
COC issued to this facility with an expiration date of July 1, 2007. You are required to continue
conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension
in Condition M.19 does not apply.
Pursuant to this COC, you are authorized and required to operate the system in conformity with the
conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An
adequate system for collecting and maintaining the required monitoring data and operational information
must be established for this facility. Any increase in waste production greater than the certified design
capacity or increase in number of animals authorized by this COC (as provided above) will require a
modification to the CAWMP and this COC and must be completed prior to actual increase in either
wastewater flow or number of animals.
Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is
a package containing the new and revised forms used for record keeping and reporting. Please pay
careful attention to the record keeping and monitoring conditions in this permit.
Aquifer Protection Section 1636 Mail Service Center
Intemet: w'ww.ncwateraualitv.or¢ Location: 2728 Capital Boulevard
An Equal Opportunity/Affirmative Action Employer- 50% Recydedlt0% Post Consumer Paper
Nam` Carolina
QtllPll��lf
Raleigh, NC 27699-1636 Telephone: (919) 733-3221
Raleigh. NC 27604 Fax 1: (919) 715-0588
Fax 2: (919)715-6048
Customer Service: (877) 623-6748
If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation
shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a
spray field.
Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall
continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS
standards and the permit is rescinded by the Division.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the staff member listed below for information on this
process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning
this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-
3221.
Sincerely,
1 _
for Coleen H. Sullins
Enclosures (General Permit AWG100000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Bladen County Health Department
Bladen County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files
Permit File AWS090138
RECEIVED
JUL 05 alorth
ON-Fp��
July 1, 2007
Prestage Farms Inc
P-14 A&B
PO Box 438
Clinton, NC 28329
Dear Prestage Farms Inc:
Michael F. Easley, Governor
William G. Ross Jr., Secretary
Department of avironment and Natural Resources
Colcen H. Sullins. Director
Division of Water Quality
Subject: Certificate of Coverage No. AWS090138
P-14 A&B
Animal Waste Management System
Bladen County
In accordance with your application received on 15-Dec-06, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to Prestage Farms Inc, authorizing the operation of the subject
animal waste management system in accordance with General Permit AWG100000.
This approval shall consist of the operation of this system including, but not limited to, the management
and land application of animal waste as specified in the facility's Certified Animal Waste Management
Plan (CAWMP) for the P-14 A&B, located in Bladen County, with an animal capacity of no greater than
the following swine annual averages:
Farrow to wean: 2907
Farrow to Feeder: 1248
If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows.
Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows
may be replaced by gilts at a rate of 4 gilts for every 3 sows
The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES
COC issued to this facility with an expiration date of July 1, 2007. You are required to continue
conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension
in Condition I1I.19 does not apply.
Pursuant to this COC, you are authorized and required to operate the system in conformity with the
conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An
adequate system for collecting and maintaining the required monitoring data and operational information
must be established for this facility. Any increase in waste production greater than the certified design
capacity or increase in number of animals authorized by this COC (as provided above) will require a
modification to the CAWMP and this COC and must be completed prior to actual increase in either
wastewater flow or number of animals.
Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is
a package containing the new and revised forms used for record keeping and reporting. _Please pay
careful attention to the record keeping and monitoringconditions in this permit.
If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
IV Carolina
�11 aturu!!r�
North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Telephone: (919) 733-7015
Intemet: www.ncwatcrqualitY.org Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax: (919) 733-2496
Customer Service: (877) 623-6748
An Equal OpportunitylAlfirmative Action Employer— 50% Recyded/10% Post Consumer Paper
The issuance of this COC does'not-excuse the,Perniittee.from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per 15A NCAC 02T .01 I l(c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation
shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a
spray field.
Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall
continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS
standards and the permit is rescinded by the Division.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through I43-215.6C including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the staff member listed below for information on this
process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning
this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-
3221.
Sincerely,
for Coleen H. Sullins
Enclosures (General Permit AWG 100000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Bladen County Health Department
Bladen County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files
Permit File AWS090138
FCOVED
JUL 05 W
QW-FAQROMOIRM
Prestage Farms Inc
P-14 A&B
PO Box 438
Clinton, NC 28329
Dear Prestage Farms Inc:
July 1, 2007
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins. Director
Division of Water Quality
Subject: Certificate of Coverage No. AWS090138
P-14 A&B
Animal Waste Management System
Bladen County
In accordance with your application received on 15-Dec-06, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to Prestage Farms Inc, authorizing the operation of the subject
animal waste management system in accordance with General Permit AWG100000.
This approval shall consist of the operation of this system including, but not limited to, the management
and land application of animal waste as specified in the facility's Certified Animal Waste Management
Plan (CAWMP) for the P-14 A&B, located in Bladen County, with an animal capacity of no greater than
the following swine annual averages:
Farrow to wean: 2907
Farrow to Feeder: 1248
If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows.
Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows
may be replaced by gilts at a rate of 4 gilts for every 3 sows
The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES
COC issued to this facility with an expiration date of July 1, 2007. You are required to continue
conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension
in Condition III.19 does not apply.
Pursuant to this COC, you are authorized and required to operate the system in conformity with the
conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An
adequate system for collecting and maintaining the required monitoring data and operational information
must be established for this facility. Any increase in waste production greater than the certified design
capacity or increase in number of animals authorized by this COC (as provided above) will require a
modification to the CAWMP and this COC and must be completed prior to actual increase in either
wastewater flow or number of animals.
Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is
a package containing the new and revised forms used for record keeping and reporting. Please pay
careful attention to the record keening and monitoring conditions in this hermit.
If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
North Carolina Division of Water Quality 1617 Mail Service Center
Internet: www.newateraualitv.00 Location: 512 N. Salisbury St.
No ` Carolina
�turally
Raleigh, NC 27699-1617 Telephone: (919) 733-7015
Raleigh, NC 27604 Fax: (919) 733-2496
Customer Service: (877) 623-6748
An Equal Opportunity/Affirmative Action Employer— 50°% Recycled110°% Post Consumer Paper
j�\ -(-r
t,,
4) � l ;j C.. 1�
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
rtn"-�
laws, rules, standards, and ordinances (local, statd.5i6aif6d ral-66r does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation
shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a
spray field.
Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall
continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS
standards and the permit is rescinded by the Division.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the staff member listed below for information on this
process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning
this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-
3221.
Sincerely,
for Coleen H. Sullins
Enclosures (General Permit AWG 100000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Bladen County Health Department
Bladen County Soil and Water Conservation District
sFayettteville_Re-gioiial-Office; Aquifer Protection- Section
AFO Unit Central Files
Permit File AWS090138
EEMM
OL/19/04 MON 15:32 FAX 910 592 9552 PRESTAGE FARMS E1001
ANIMAL FACILITY ANNUAL CERTIFICATION FO%N1
Certificate of Coverage or Permit Number Nr- A2ag 13 g-.-_: County Blnden - Year 200_5
Facility Name (as shown on Certificate of Coverage or Permit)�P -_14 A-8
Operator in Charge for this Facility Sere o _ Certification # qg S' Aso_
Lan)application of animal waste as allowed by the above permit occtsred during the past calendar year
f YES NO. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste
was generated but not land applied, please attach an explanation on how the animal waste was handled.
Part I : Facility Information:_
1. Total number of application Fields ❑ or Pulls !(please check the t ppropriate box) in the Certified Animal
Waste Management Plan (CAWMP): 1'7_ _ Total U.;eable Acres approved in the CAWMP
2. Total number of Fields ❑ or Pulls 9(please check the appropriate box) on which land application
occurred during the year: - _ L7 - - Total Acres on whicr: waste was applied
3. Total pounds of Plant Available Nitrogen (PAN) applied during tht. year for all application sites:
3' 4 3 -
4. Total pounds of Plant Available Nitrogen (PAN) allowed to be lanai applied annually by the CAWMP and
the permit. ,? -7 Y O 5
5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken
off site during the year tons ❑ or gallor_s 2' (pleease check the appropriate box)
6. Annual average number'of animals by type at this facility during th _ previous year:
y186
7. Largest and smallest number of animals by type at this facility at any one time during the previous year:
Largest
Smallest ya 70
(These numbers are for informational purposes only since the only Kermit limit on the number of animals
at the facilityis the annual average numbers)
8.- facility's Integrator if applicable: r - _ __
Part 11: Facifi Status:
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE_
3. Only animal waste generated at this facility was applied to the perm: e ites-siusing Yes ❑ No
the past calendar year.RECEIVED
AFACF 3-14-03 1 1 OENp-FAYEMLLEREGlOtaOFRCE
01/•19/04 NON 15:33 FAX 910 592 9552 PRESTAGE. FARMS
Q002
2_ The facility was operated in such a way that there was no direct runoff of waste from
d Yes C No
the facility (including.the houses, lagoons/storage ponds and the application sites) during
the past calendar year.
3. There was no discharge of waste to surface water_ from this facility during the past
YYes ❑ N
calendar year.
4. There was no freeboard violation in any lagoons or storage ponds at this facility during
Pf Yes ❑ No
the past calendar year.
5. There was no PAN application to any fields or crops at this facility greater than the
Yes ❑ No
levels specified in this facility's CAWMP during the past calendar year.
b. All land application equipment was calibrated at least once during the past calendar year.
Yes ❑ No
7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon
❑ Yes dNo
was designed or reduce the lagoon's minimum treatment volume to less than the volume
for which the lagoon was designed. Se +4f S.
8. A n copy of the Anual Sludge Survey Form for this facility is attached to this Certification.
_,(
E Yes ❑ No
9. Annual soils analysis were performed on each field receiving animal waste during the
Yes ❑ No
past calendar year.
10. Soil pH was maintained as specified in the permit during the past calendar Year?
U YeS ❑. No
11. All required monitoring and reporting was performed in accordance with the facility's
dYes ❑ No
permit during the past calendar year.
12. All operations and maintenance requirements in the permit were complied with during
9Yes ❑ No
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality.
13. Crops as specified in the CAWMP were maintained during the past calendar year on all
dYes ❑ N,
sites receiving animal waste and the crops grown were removed in accordance with
the facility's permit.
14. All buffer requirements as specified on the permit and the CAWMp for this facility were
Lj Ye5 ❑ No
maintained during each application of animal waste during the past calendar year.
"I certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of
my knowledge and belief, true, accurate, and complete. i am aware that there are significant penalties for
submitting false information, including the possibility of fines and imprisonment for knowing violations_"
Q .P,
�-
SigriaA e of Operator in Ch;
(if different from Permittee)
e
xx8o`
Date
Z'I f 0 t.
Date
AFACF 3-14-03 2
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number
B. Lagoon Identification - ig 1
C. Person(s) taking Measurements .ne [ C uddy
D. Date of Measurements .) - .z . -
E. Methods/Devices Used for Measurement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer:
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
i
c. Thickness of the sludge layer if making a direct measurement with "core sampler":
F. Lagoon Surface Area (using dimensions at inside top of bank): 3. (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G_ Estimate number of sampling points:
a. Less than 1.33 acre: Use 8 points
b. If more than 1.33 acre, .:?. / acres x 6 = a0 , with maximum of 24.
(Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
1. At time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole):
�, s
J. Determine distance from Maximum Liquid Level to Minimum Liquid Level:
a.0
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
level: Item .I - Item I, assuming present liquid level is below Max. Liq. Level:
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measurement points):
M. Record from sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points): 4. 4
N. Record from sludge survey data sheet the average thickness of the sludge layer. %- S
O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): y.
(Note: If Item O is less than 4 ft., a sludge removal and utilization plan may be required by
N. C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed by m L_ n7 [_ '?v�� _ r r Date:
Print Name ✓ Signature
White - Office Yellow - Producer
Sludge Survey Data Sheet
Lagoon Identification:
Sludge Survey Data Sheet I
Completed by:. lZ�g ,� T Date: - 1.1 -OS
Print Name S4nature
!8
(A)
Grid
Point
No.
(D)
Distance from liquid surface
to top of sludge
(C)
Distance from liquid surface
to lagoon bottom soil
(C)-(B)
Thickness of sludge
la er
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
1
,5
2
$
3
4
5
6
7
B
9
?. S
10
S. S
11.
12
b.
13
S
14
G.1
15
16
17
3
18
S, J
19
20
!{ o
21
22
23
24
Average
�,
*All Grid Points and corresponding sludge laver thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet.
See Appendix 6 for conversion from inches to tenths of feet.
White - Office Yellow - Producer
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number-
B. Lagoon Identification P -- !l y IQ (50" , {a "'A'
C. Person(s) taking Measurements --)Zj rn 5 + ReAdc&
D. Date of Measurements a - z a -
E. Methods/Devices Used for Measurement of
a. Distance from the lagoon liquid surface to the top of the sludge layer:
'Con r ct r _
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
c. Thickness of the sludge layer if making a direct measurement with "core sampler":
F. Lagoon Surface Area (using dimensions at inside top of bank): 3 (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a_ Less than 1.33 acre: Use 8 points
b. If more than 1.33 acre, 3 acres x 6 = , with maximum of 24.
(Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
1. At time of sludge survey, also measure the distance from the Maximum Liquid Level
(o
to the Present Liquid Level (measure at the lagoon gage pole):
•
J. Determine distance from Maximum Liquid Level to Minimum Liquid Level:
�. D
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
level: Item J - Item I, assuming present liquid level is below Max. Liq. Level:
% • Li
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measurement points):
Q • a-
M. Record from sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points): 6.3
N. Record from sludge survey data sheet the average thickness of the sludge layer: � . 9
O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K):�
(Note: if Item O is less than 4 ft., a sludge removal and utilization plan may be required by
N. C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed by- C 2&. - C Date: -2 -.2 a - o S
Print Name U± Signature
White - Office Yellow - Producer
Sludge Survey Data Sheet
Lagoon Identification:
Sludge Survey Data Sheet E- Imo10rM
Completed by: r r Date: 2_-.2� - 05
Print Name Si nature
(A)
Grid
Point
No.
(B)
Distance from liquid surface
to top of sludge
(C)
Distance from liquid surface
to la oon bottom soil
(C)-(B)
Thickness of sludge
la er
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
6 , L4
--�
2
6.6
3
5.s
4
5
6
6,
7
6.a
8
.1
9
�, O
10
S,
11
12
13
6.3
14
6, 6
15
16
17
6, 1
18
19
20
21
22
23
24
Average
63
*All Grid Points and corresponding sludge laver thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet.
See Appendix 6 for conversion from inches to tenths of feet.
White - Office Yellow - Producer
r7
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number
B. Lagoon Identification P - J Y Q
C. Person(s) taking Measurements - ,T ,,.� 5 rt- 1sr . dv
D. Date of Measurements �L - z s -- :}S
E. Methods/Devices Used for Measurement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer:
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
Lsl year,:
c. Thickness of the sludge layer if malting a direct measurement with "core sampler":
F. Lagoon Surface Area (using dimensions at inside top of bank): J. D (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acre: Use 8 points
b. If more than 1.33 acre, 3. o acres x. 6 = ��, with maximum of 24.
(Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
1. At time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole): , Lo
J. Determine distance from Maximum Liquid Level to Minimum Liquid Level:
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
level: Item J - Item I, assuming present liquid level is below Max. Liq. Level:
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measurement points): r%
M. Record from sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points): q, I_
N. Record from sludge survey data sheet the average thickness of the sludge layer: -, L
O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): 3, k
(Note: If Item 0 is less'than 4 ft., a sludge removal and utilization plan may be required by
N. C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed by .r7 (� rv, ; f Date: , -.7 2 -v5
Print Name C Signature
White - Office Yellow - Producer
Sludge Survey Data Sheet
Lagoon Identification:
Sludge Survey Data Sheet -1
Completed by: Jurn r + C's ? c.. _ �rr,.�i Date:
Print Name Signature
(A)
Grid
Point
No.
(B)
Distance from liquid surface
to top of sludge
(C)
Distance from liquid surface
to lacloon bottom soil
(C)-(B)
Thickness of sludge
la er
Ft. 8+ inches
Feet tenths
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
1
.3
2
3
4
5
6
4.3
7
8
V• !
9
q.0
10
Y. 3
11
3.9
12
4i.0
13
3,
14
1
15
16
1
17
18
�. f
19
20
21
22
23
24
Average
*All Grid Points and corresponding sludge laver thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet.
See Appendix 6 for conversion from inches to tenths of feet.
White - Office Yellow - Producer
,01/19/04 IdOH 15:32 FAX 910 592 9552 PRFSTAGE FARMS
Eli
Its
f ,
A' -'AR 0 2 2005
ANIMAL FACILITY ANNUAL CERTIFICATII NFFORk1RFCfG,j„ oFPCF
Certificate of Coverage or Permit Number ALGA a oAi 3 g County & e-n _ Year 200A
Facility Name (as shown on Certificate of Coverage or Permit) P- I y fl - g
Operator in Charge for this Facility .? r - P Certification # Sa
Land application of animal waste as allowed by the above permit occurred during the past calendar year
Z YES NO. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste
was generated but not land applied, please attach an explanation on how the animal waste was handled.
_Part I : Facility Information:
I . Total number of application Fields ❑ or Pulls id'(please check the appropriate box) in the Certified Animal
Waste Management Plan (CAWMP): _ 11 Total Useable Acres approved in the CAWMP
.3
2. Total number of Fields ❑ or Pulls (please check the appropriate box) on which land application
occurred during the year: lb Total Acres on which waste was applied
3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites:
4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied_ annually by the CAWMP and
the permit:
5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken
off site during the year Sr tons ❑ or gallons ❑ (please check the appropriate box)
6. Annual average number of animals by type at this'facility during the previous year:
_.._ 1117 -
7. Largest and smallest number of animals by type at this facility at any one time during the previous year:
Largest - 4�'a
Smallest --� b
(These numbers are for informational purposes only since the only permit limit on the number of animals
at the facility is the annual average numbers)
8 Facility's Integrator if applicable: _ Ey&,s`( re m^arm S
Part II: Facility Status:
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO'WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE.
I. Only animal waste generated at this facility was applied to the permitted sites during 9Yes ❑ No
the past calendar year.
AFACF 3-14-03
Q1/19/O4 MON 15:33 FAX 910 592 9552 ®STAGE FARMS 9002
2. The facility was operated in such a way that there was no direct runoff of waste from dYes C No
the facility (including the houses, lagoons/storage ponds and the application sites) during
the past calendar year.
3. There was no discharge of waste to surface water from this facility during the past cs ❑ N
calendar year.
4. There was no freeboard violation in any lagoons or storage ponds at this facility during ZYes ❑ No
the past calendar year,
5. There was no PAN application to any fields or crops at this facility greater than the OYes ❑ No
levels specified in this facility's CAWMP during the past calendar year. ,/
6. All land application equipment was calibrated at least once during the past calendar year. & Yes ❑ No
7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon ❑Yes R/No
was designed or reduce the lagoon's minimum treatment volume to less than the volume
for which the lagoon was designed.
8_ A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. Yes ❑ No
9. Annual soils analysis were performed on each field receiving animal waste during the dYes ❑ No
past calendar year. _/
10. Soil pH was maintained as specified in the permit during the past calendar Year? iJ Yes ❑ No
11. All required monitoring and reporting was performed in accordance with the facility's [r Yes ❑ No
permit during the past calendar year.
12. All operations and maintenance requirements in the permit were complied with during Yes ❑ No
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality.
13. Crops as specified in the CAWMP were maintained during the past calendar year on all R(Yes ❑ N.
sites receiving animal waste and the crops grown were removed in accordance with.
the facility's permit.
14. All buffer requirements as specified on the permit and the CAWMP for this facility were 9 YeS ❑ No
maintained during each application of animal waste during the past calendar year.
"I certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personneI properly gather and
evaluate the information submitted_ Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted 1s, to the best of
my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fines and imprisonment for knowing violations."
Yermittee Name and Mile (tvRe or mint)
z JZ0 of
Date
i/ Il ds- -
Date
different
Permittee)
AFACF 3-14-03 2
T �
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number 19- f 38
B. Lagoon Identification
C. Person(s) taking Measurements �j • ��mb T
D. Date of Measurements
E. Methods/Devices Used for Measuement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer,
i
b. Distanc]e�from the lagoon liquid surface to the bottom (soil) of lagoon:
g0Is- &.if YV1fGA1JAjdOaWA
c. Thickness of the sludge layer if making a direct measurement with 'core sampler'
F. Lagoon Surface Area (using dimensions at the inside top of bank): 3 (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acres: Use 8 points
b. If more than 1.33 acres, ,3 acres x 6 = �g`, with maximum of 24.
(using sketch and dimensions, develop a uniform 'grid' that has number of intersection points that match
mast closely with the estimated number of sampling points needed. Number the grid intersection points on
the' lagoon grid to correspond with the data to be recorded for points of measurement)
i
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
I. At the time of sludge survey, also measure the distance from the Ma)amum Liquid Level p
to the Present Liquid Level (measure at the lagoon gage pole): r 0
J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: a ,
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
Level: ltemJ - Rein I, assuming present liquid level is below Max. Uq. Level:
1
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom for the
�j
�f O
(average all measuement points}:
,
M. Record from the sludge survey data sheet the distance from the present liquid surface level
to the top the for the
of sludge layer (average all measurement points).
N. Record from the sludge survey data sheet the average thickness of the sludge layer:
�. r
O. Calculate the thickness of the existing Liquid Treatment Zone (item M - Rem Ky
5, 1
(Note: If Item O Is less than 4 ft, a sludge removal and utilization plan maybe required by
N.C. DWO. See your specific permit or contact DWQ for more Information.)f
P. Proceed to the sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with unfforin side slope.
Completed by: Date:
Print Name Signature
Sludge Survey Data Sheet
Lagoon Identification: jy—
Completed By: s , L!a rr% k, Date:
Print Name Signature if
i
••
Gri
-.
r
.
I I
to IOP of ••-
Distance from liquidsludge
to lagoon bottom •
s
-
mar
=
�■
;
All Grid Point' and corresponding stud a layer thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet.
Conversion Table =rOrn Inches to -enihs of feet
Inches
Tenths �f feet
Inches
Tenths of feet
1
0.1
7
0.6
2
G.2;
8
0.7
3
0.2i
9
0.7
=
0.3
10
0.8
5
04"
11
0.9
6
G.� •
12
1.0
• I-
. - •- _! .I . � i__�i� t I � - ��. } _ -I t ' '�-i I _' �-'1 L r.-r' _�.,<.'-'---1.. -- ' •- - - - - - - _ i E
,
IlFAi�atMlg�_Lp_
1- i--'_..• L I-I--1. _' '�_�.i _ _ _ ' - _ I. I L ' {--
!-I! i ! 1` I i
` i i t ��.. !_I_ !_ �_.L I I LT _. 1 ' ! _ _!._!. _ ' ,— L .:. -
if
• F
.- --L I— i 1
L.• ]_1_ I. J i ;__q_
— ��. .! L i_LL� L -
-- 1_L L1
-�- -� � j • fi t- �l I ! ! 'F 4
!�_' ! - r i._� ' :_' ' ! . } I-
! � —�_ `i--r � �- �—� -1—�--`- -IL-�
I I Li
�_ rr••
!_ Jr. t �_i i_I-f_
t !
# t--, i • � —!� _ ; � r , i I ! - _i._ - I ' 1 _�.. _ _ •_i I i - I � , "t , I _ I ! I � !
T. —t—
i`1_. _ I
--iW_L_7
L: T _
1---;��_ 1 L, _L...L_!__.._,—t. .7'•_•I+__.
_ L r
��-i--�-�''-
.-
r 't--
-' --- --- E I J! � i t -4
_� _ a I _r i, ��- i ice' 1 , I ! i ; 1 -r ��-• i I _���--i--. -i , -r-!_I �'.
• ---• - ' '-- I—�--=—ice — �f�,—
' I ' ! '_ �- !—I—I - -f�� -- -' � I ;_ L , •^ i � ' � --'f--1_:_ J '' i.. l.i_� _I 1 r- L, I _. ; 1 i
- - -- - » - ;...�_y--1— 1—L � f"' _t � -I•- — } i �� -t-�.- 1 7 �- I - -- I I 1 , + -. I--L � � ! j I ! ! i � �. � E
' _ i_.1_LI �—L.L _i__� �• I I `! i -' �-i f_ i '. ' .1 r� ' -�--! 1 ' _'__� _ � J 1 ! 1 I I l
i
1_
LLL—! I
,err-�--�-��- I !- -�-
-
! I `-'-- - ' i_.— 1__,
_. t
—I —
.�_L—;_•_��-
___.._._--�'I•'-'_J--r-i--L-fi..! t_L_I_ I_. }._ �,.. _ _ '.�_� hL-� - i - `-
I _ I 1
Iv
LIS
J__L__il
,
-
t--__'
- - -- I -'-� !_ I 1 _A
� �
- - -'
-
-I
—
€!
fff
I I
1
r
! I ,
i.
LA 11-1
,
_ I
..-----'-----•--`-��.-•-�-�-•--•-•- ---•_,-------�-•_•-•-•-�-^-�-. ,_•-i----r •-•--�•---_-�-r-�-�..Y �.__. .-T r ---..--r-t-•--.---r----r---,---r--i--�-t--r-r-`r-r-r-r•-r"
Lagoon Sludge Survey Fort
A. Farm Permit or OWQ Identification Number — 3 $
B. Lagoon Identification _ 1'" —, 4 & Fy�r6glrr�_
C. Person(s) taking Measurements t� �-0►
D. Date of Measurements - I[ j "O y
E. Methods/Deviceg Used for Measuement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer:
Sbnar:
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
a fihickness of the sludge layerif making a direct measurement with 'core sampler'
F. Lagoon Surface Area (using dimensions at the inside top of bank), .3� + (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 awes., Use 8 points
b. If more than 1,33 acres, all acres x 6 = ) , with maximum of 24.
(using sketch and dimensions, develop a uniform 'grid' that has number of intersection points that match
mci I closely with the estimated number of sampling points needed. Number the grid Intersection points on
the lagoon grid to correspond with the data W be recorded for points of measurement)
i
H. Conduct sludge survey and record data on 'Sludge Survey Data Sheer.
I. At the time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Ugbid Level (measure at the lagoon gage pole): . a
J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: a, o
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid b
Level: ItemJ - item I, assuming present liquid level Is below Max. Liq. Level: ' Q
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measuement points): 2,117
M. Record from the sludge survey data sheet the distance from the present liquid surface level
to the top of the Mudge layer (average for all the measurement points): y
N. Record from the sludge survey data sheet the average thickness of the sludge layer. a,
O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - item K):
(Note: If item O is less than 4 ft., a sludge removal and utilization plan may be required by
N.C. DWQ. See *our specific permit or contact DWQ for more Information.)
P. Proceed to the sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed by: _ jR Date: ]J 3- Oy
Print Name Signature
Sludge Survey Data Sheet
I
Completed By: _yT 1..Q r b
Print Name
Lagoon Identification
rF"Zin-ature
' .w /Li .
NOW MIA A
t1!<<1
Date: - 041
(A)
Grid
Point
No.
j (B)
Distance from liquid surface
t'top of sludge
(C)
r
distance from liquid surface
to lagoon bottom (soil)
(D)
Tf ickness of sludge
la rer
Ft. & inches
Feet (tenths)
Ft. & inches
Feet (tenths)
Ft. & inches
Feet (tenths)
1
3.0
rb 66
2
I
3.3
7,63
3
i
7•
3
4
el1.
573
6
i
,0
7
I
0
0
8
1710
a.
9
i
.6
,Y
10
.3.7
7.7
11
!
7
�.
12
, Iq
d.
13
I
,0
a
147,9.
to
15
!
y
7.8
1
1.
16
17
E
7
18
19
20
21
1
22
23
I
24
Average
i
�'
7.7
" All
Conversion Table FMm Inches to Tanthe of f bat
Inches
Tenths c# feet
Inches
Tenths of feet .
1
0.1°;
7
0.5
2
0.2!
8
0.7
3
0.2 !
9
0.7
4
0.3
1 o
0-8
5
0.-4 1
11
0.9
5
0.5i 112
1.0
a.�
• _ _ I I � r-� L{ I i 1 TI ! I i ' i r i , i � i i � "I
--- � l-J— - _�- ! _ i r -I-•-_-� I- t --I-'I"-' �'__�..-._ -_- --I � - ' � i I I � ' � -i..
I - 4L .4--.L---_r
_... .T:_ 1�P�--F �'-F�� _ _i ..i. ! �1� �• _�' I- ! _L_I . L i- II 1 - � _ I L I I I ' I _. - - - L i
�I_."I.'
r t
i
! II ( y4
� II
I ;. L ;__L_ T.- I._ _ � i 1- �_!-j_ L i k _t•; i '_._ '_' � ' �j _�. ' ' I :
_
--•--- -- — �—--I---- I�.��—' _l_ I ,��i r _: I� —.. ---' �— r ! � — —I _t ! �— I__;_ I s I _ f j__��" , ;
j I
_ I
1 i I I
,
'
i
r
L.t_L_i
, I I I
CC i
1_r__i._�,
I
.A � i�l"� I I'I��- , - -��_ j �-.: � S��i -� k , }F t 5c---'+►;'-� L-.7 ; �. ; � 3i-��-� - - -- � � f �' - - I
1� i I I I I i3 - f .i
fs I. _
L-L
' I {--t��1-'_j-. �i
- , i __z I L_.,�_Li—L— i L-- Lr' � I � .�_, ti 5 - - � � - �1- ` �,�-�--'�� � -- I -- - •- -- .....
I
--
I
-r-L.-
_ w
I4
_i ! i L-•-L-I I r r t_L d I ' ' '-E Y r-~^ ! L��rt_w_1_J_, ! �a I I I _ .. '
- __i y ' i
- -_ ! J -_S, I L-�
I _I I I �-� i i � I I _�-- 1.4I '� .I_.._ I I_.L.1_�
:
I :
I '
t 3 LL
!! I I
i� �? { I . ��.... J.-
Ll J_.L_L LL_ - r _.i L ! L ' ! , - ! I
T
:
-
r
LIJ
I
!
I ;
I !
.. .... ., _.._
,
I t I I
c LI_LE._j'-. i I_l_! --; -- - - - - - - _
Lagoon Sludge Si"ey Form
A. Farm Permit or DWQ Identification Number 9 - 139
B. Lagoon Identification
C. Person(s) taking Measurements
D. Date of Measurements 1 -1,�O
E. Methods0evices Used for Measuement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer.
sonar-
i
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
c. Thickness of the sludge layer if making a direct measurement with "Core sampler'
F. Lagoon Surface Area (using dimensions at the inside top of bank): ,3,0 (acres)
(Dtaw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acres: Use 8 points
b. If more than 1.33 acres, acres x 6 = , , with maximum of 24.
t
(usi ing sketch and dimensions, develop a uniform 'grid' that has number of intersection points that match
mast closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheer.
1. At the time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole): Q
J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: a. O
(Determine from Plan or other lagoon records)
K. Calculate distande from present liquid surface level to Minimum Liquid
Level: ItemJ - Item I, assuming present liquid level Is below Max. Liq. Level: 1.3
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measuement points): �.
M. Record from the sludge survey data sheet the distance from the present liquid surface level pr
to the top of the sludge layer (average for all the measurement points): . 8
N. Record from the sludge survey data sheet the average thickness of the sludge layer. o� ,
O. Calculate the thickness of the exlsting liquid Treatment Zone (Item M - Item K): 315
(Note: If item O is less than 4 ft.. a sludge removal and utilization plan may be required by
N.C. DWQ. See your specific permit or contact DWQ for more Information.)"I
P. Proceed to the sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed by: t J� i-,..A —M b gaamdDate: - ,3
Print Name a Signature
Sludge Survey Data Sheet
Completed By: iJ. LQM�, --
4 'Print Name
Lagoon Identification
Cb.,MaA damil-
Signature
p - / I-R-
Date: — ,3-
(A)
Grid
Point
No.
(B)
Distance from liquid surface
i to top of sludge
(C)
Distance from liquid surface
to lagoon bottom (soil)
(D)
Thickness of sludge
layer
Ft. & Inches
Feet (tenths)
Ft_ 8 inches
Feet (tenths)
Ft. 8 inches
Feet (tenths)
E
7.F
a•7
2
!q,
, Ig
• `16
3
Lt.7
7.s
QX
4'
.2. $
5
!
fi
7
q.62.
Y2.
8
-7. S
A.
9
I
o
10
5.2
.�.3
11
12
I
a.
13
i
'1
a
14
-a,
15
v
7.9
a.
16
17
18
y
19
'
20
I
21
22
23
24
Average Ii
.
a • O
n
1
1
Conversinn Tahla Fre rn Inrhac to -anfhc of feat
Inches
Tenths �f feet
Inches
Tenths of feet
1
0.11
7
0.5
2
O.2I
a
0.7
3
0.2 i
9
0.7
=
1 0.31
10
0.8
5
1 0.- F
11
0.9
5
1 0.5!
12
1.0
m
hown on a sketch
0 rr
-1. I'r_T_
_fi _�_jTT-FT
TTT'f'
T77 T-'i—'
Ir
T 7, -1 1
T -7, f . i 1 F . F I. .1-! _ . -_ t- i f-f.. _.�_ ...... � ".. -1- ......
F 1-1 . - T - [-T -7, L r
.-FT.- -.F
F
Ti- _7 I— r IL F I
_7
T i 7T
7 --j-L
L
r T
r
j
. r
T_r'_ F r +:
f
j
I . -_ F_E--�; .74.'T'
r r-rFF
t
T_
.. .. .... ... .
-T T
C' 7
4
F r 1
!-r- - I -, �_' � _r TT
r
FT
f
-7-T
F
L I'7
Fl 1
T
F F
-7 F TT . . . . .
j
F-
77 F
F i 7_ F
A -T-
F 'f j F-4
r I_ T T'
F IT
_-F 14- r
A—
I —FT -T
I -'r- F F'l I I :' I I I I
.— - - — _ I - — '_ -_ !� t - !.- —, '_'_ 7
L L r r- 7
•
-T ! I .
-.L-r
FF. i Fj_ 'I rl
T
---------- .-T T i. I
FTT
T F_
Fl-
f TT_
I r , I I . --- l-,
�4_ FF T'_
F
f -�- -
r r'T-se . F-'7 -r r- . I 'i- -1
1 r ' - 'f 7
77
r I -jr-F '
_j__ 7'
—FF F
F TT
7.17_ -L-.
F.
41
F
L .. .....
P"T
F 11-1_�T
r
-7-
F iC",r f- T F"Ir F jFFF T_ I
F I --F 1 7
T__ T FT T
r__r_ T_
T FT r - 17 7
7 1
T I
t
F-4-4-
T__ 1 ... FfIf F se "
FT T
T'P
L' p 1 i
-4-L
T T T_ _T_FF I
FT F
T_ T -, I T- -T---
F F'T_
j,
'7
-A- . ...... .
F
FT F FT I
`-r 7
-j-
_j .......
7' T _j
T 7
Fr- T-1
_rT _'T F-
r— FF
F_
T
T F-r-
F_F_
j
F
r'T F rF FT F --ir
T,
7L
T r
T-T '7 _F I
r-F, F
_T
f
J - FT
F - r
F
T
l+ r i
T I I
140 A.$ se
7_
j-
F' "I
7 i I
_T
r
-T
T I __r__F T_
T r.. - - r 4
F FT
-T
F. F
F -r- IT -7 f
F..
T C
-n rri -i r FTT I F F F F V F
`f
Mr. John Prestage
Prestage Farms, Inc.
Farm P-14 A&B
PO Box 438
Clinton, North Carolina 28329
Dear Mr. Prestage:
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
December 3, 2004 RECEIVED
1AN 0 3 2005
OENR — FAYETTEVILLE REGIONAL OFACE
Subject: Certificate of Coverage No. NCA209138
Farm P-14 A&B
Swine Waste Collection, Treatment,
Storage and Application System
Bladen County
In accordance with your request received on September 21, 2004 we are hereby forwarding to you this
Certificate of Coverage (COC) issued to Prestage Farms, Inc., authorizing the operation of the subject
animal waste collection, treatment, storage and land application system in accordance with NPDES
General Permit NCA200000.
This approval shall consist of the operation of this system including, but not limited to, the management
of animal waste from the Farm P14 A&B, located in Bladen County, with an animal capacity of no
greater than an annual average of 2907 Farrow to Wean and 1248 Farrow to Feed swine and the
application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If
this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows.
Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows
may be replaced by gilts at a rate of 4 gilts for every 3 sows.
The COC shall be effective from the date of issuance until July 1, 2007 and shall hereby void Certificate
of Coverage Number NCA209138 dated April 9, 2003. Pursuant to this COC, you are authorized and
required to operate the system in conformity with the conditions and limitations as specified in the
General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and
maintaining the required monitoring data and operational information must be established for this facility.
Any increase in waste production greater than the certified design capacity or increase in number of
animals authorized by this COC (as provided above) will require a modification to the CAWMP and this
COC and must be completed prior to actual increase in either wastewater flow or number of animals.
Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and
Federal general permit it contains many new requirements in addition to most of the conditions contained
in the current State general permit. Enclosed for your convenience is a package containing the new and
revised forms used for record keeping and reporting. Please pay careful attention to the record keeping
and monitoring conditions in this permit. The Animal Facilitv Annual Certification Form must be
completed and returned to the Division of Water Quality by no later than March l st of each year.
If your Waste Utilization Plan has been developed based on site specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
No hCarolina
,Nnttrrallil
Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Phone (919) 733-3221 Customer Service
Internet: http:1/h2o.enr.s1ate.nc.us 2728 Capital Boulevard Raleigh, NC 27604 Fax (919) 715-0588 1-877-623-6748
Fax (919)715-6048
An Equal Opportunity/Affirmative Action Employer— 50°% Recycled/10°% Post Consumer Paper
P.
T Mr. John Prestage
Page 2
December 3, 2004
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per I SA NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation
shall be maintained between water supply wells and any lagoon or any wetted area of a spray field.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal
penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual NPDES Permit by contacting the staff member listed below for information on
this process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning
this COC or the General Permit, please contact Duane Leith at (919) 715-6186.
Sincerely,
(/
for Alan W. Klimek, P.E.
Enclosures (General Permit NCA200000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all ce's)
Bladen County Health Department
Fayetteville Regional Office, Aquifer Protection Section
Bladen County Soil and Water Conservation District
Mr. Glenn Clifton, Technical Specialist, Prestage Farms, Inc.
APS Animal Unit Central File NCA209138
APS Animal Unit Permit File
RECEIVED
DEC 2 3 204
DENR- F11rEMi iiLLE REGIONAL OFRCE
Mr. John Prestage
Prestage Farms, Inc.
Farm P-14 A&B
PO Box 438
Clinton, North Carolina 28329
Dear Mr. Prestage:
Michael F. Easley, Governor
William G. Ross Jr., Secretary
Carolina Department of Environment and Natural Rcsources
December 3, 2004
Alan W. Klimek, P.E. Director
Division of Water Quality
Subject: Certificate of Coverage No. NCA209138
Farm P-14 A&B
Swine Waste Collection, Treatment,
Storage and Application System
Bladen County
In accordance with your request received on September 21, 2004 we are hereby forwarding to you this
Certificate of Coverage (COC) issued to Prestage Farms, Inc., authorizing the operation of the subject
animal waste collection, treatment, storage and land application system in accordance with NPDES
General Permit NCA200000.
This approval shall consist of the operation of this system including, but not limited to, the management
of animal waste from the Farm P14 A&B, located in Bladen County, with an animal capacity of no
greater than an annual average of 2907 Farrow to Wean and 1248 Farrow to Feed swine and the
application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If
this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows.
Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows
may be replaced by gilts at a rate of 4 gilts for every 3 sows.
The COC shall be effective from the date of issuance until July 1, 2007 and shall hereby void Certificate
of Coverage Number NCA209138 dated April 9, 2003. Pursuant to this COC, you are authorized and
required to operate the system in conformity with the conditions and limitations as specified in the
General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and
maintaining the required monitoring data and operational information must be established for this facility.
Any increase in waste production greater than the certified design capacity or increase in number of
animals authorized by this COC (as provided above) will require a modification to the CAWMP and this
COC and must be completed prior to actual increase in either wastewater flow or number of animals.
Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and
Federal general permit it contains many new requirements in addition to most of the conditions contained
in the current State general permit. Enclosed for your convenience is a package containing the new and
revised forms used for record keeping and reporting. Please pay careful attention to the record keeping
and monitoring conditions in this permit. The „Animal Facility Annual Certification Form must be
completed and returned to the Division of Water Quality by no later than March 1st of each year.
If your Waste Utilization Plan has been developed based on site specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
NorthCarolina
Nalurally
Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Phone (919) 733-3221 Customer Service
Internet: http://h2o.cnr.st3te.nc.us 2728 Capital Boulevard Raleigh, NC 27604 Fax (919) 715-0588 1-877-623-6748
Fax (919) 715-6048
An Equal Opportunily/Atfirmative Action Employer — 50% Recycled1l0% Post Consumer Paper
Mr. John Prestage
Page 2
December 3, 2004
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per i 5A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation
shall be maintained between water supply wells and any lagoon or any wetted area of a spray field.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal
penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual NPDES Permit by contacting the staff member listed below for information on
this process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Water Quality Staff may be reached at (910) 486-1541. if you need additional information concerning
this COC or the General Permit, please contact Duane Leith at (919) 715-6186.
Sincerely,
for Alan W. Klimek, P.E.
Enclosures (General Permit NCA200000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
BIaden County Health Department
Fayetteville Regional Office, Aquifer Protection Section
Bladen County Soil and Water Conservation District
Mr. Glenn Clifton, Technical Specialist, Prestage Farms, Inc.
APS Animal Unit Central File NCA209138
APS Animal Unit Permit File
Waste Utilization Plan
q-l3l
Producer: Prestage Farms, Inc. County: Bladen
Name of Farm: P-14A & B
Location: P. O. Box 438
Clinton, NC 28328
Phone: 910-596-5700
Type of Operation: Far -Wean & Far -Feed
Number of Animal: P-14A- 2907 Farrow -Wean f
P-14B 1248 Farrow -Feed
Storage Structure: Anaerobic Lagoon
Method of Application: Irrigation
Amount of waste produced per year: 26884 ton/year
Amount of plant available N (PAN) produced/year: 23808 lbs./year
Based on "ON Farm Records" 7,771 lbs./year
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do not apply waste on saturated soils , when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases.you may want to have plant analysis made, which
RECEIVED / DENR / DWQ
Aquifer Protertion Section
MAR 2 7 2009
P-14A & B
Page 2
could allow additional waste to be applied. Provisions shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
'
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac.
10964
1 B
LaB
CB -Graze
4.0
50
24.0
4800
MAR-3W
200
10964
1 B
LaB
OS -Graze
1.0
50
24.0
1200
OCT-MAR
50
10964
3
LaB
CB -Graze
4.0
50
8.7
1740
MAR-8W
200
10964
3
LaB
OS -Graze
1.0
50
8.71
435
OCT-MAR
50
10964
4
LaB
CB -Graze
4.0
50
45.61
9120
MAR-8111P
,r 200
10964
4
LaB
OS -Graze
1.0
50
45.61
2280
OCT-MAR
50
Total 78.3 19575 lbs.
"On Farm Records" Available Nitrogen 7771 Ibs.
Surplus or deficit -11804 lbs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
P-14A & B Page 3
The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future,
regulations may require farmers in some parts of North Carolina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and for silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October . Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. ThE
sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or
other elements. Your production facility will produce approximately 3690 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 18448 lbs. of PAN to utilize. Assuming yo
apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will neec 61
acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 148
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
. y .
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No.
Field No.
Soil Type
Crop
Code
Applic.
Rate(in/hr)
-Applic.
Amount
10964
1B
LaB
CB -Graze
0.5
1.0
10964
1 B
LaB
OS -Graze
0.5
1.0
10964
3
LaB
CB -Graze
0.5
1.0
10964
3
LaB
OS -Graze
0.5
1.0
10964
4
LaB
CB -Graze
0.5
1.0
10964
4
LaB
OS -Graze
0.5
1.0
P-14A & B
Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operate
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
Page 6
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: P-14A. & B
Owner/Manager Agreement Prestage Farms, Inc.
I (we) understand and will follow and implement the specifications and the operation and maintenance procedurE
established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWC
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste fro.
this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm.
The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservatic
District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Prestage Farms, Inc.
Signature: t I, - , I--- A 1.9CY' - fw-
Name of Manager (if different from owner)
Signature:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc.
Address: P.O. Box 438
Clinton, NC 28329
Phone: 910-596-5749
Date: 9 1 li, 1 o
Date:
Signature: A _ j C t, t--, _ Date: r* 6 r5 �#-
On -Farm Records for Modifying a Certified Animal Waste Management Plan
Name: Prestage Farms, Inc.
P-14A & P-14B
Cumulative wastewater application
Field
Yearly gallons applied
2001
2002
2003
1A-CB
252000
441000
354375
1B-CB
252000
178500
294000
1D-CB
252000
441000
288750
1E-CB
315000
441000
459375
3A-CB
189000
215250
296625
3B-CB
94500
231000
296625
4A-CB
86625
57750
136500
4B-CB
63000
199500
15750
4C-CB
189000
126000
120750
4D-CB
1 745500
378000
296625
4E-CB
168000
231000
278250
4F-CB
378000
252000
488250
4G-CB
162750
126000
4H-CB
78750
63000
131250
41-CB
225750
199500
362250
4J-CB
57750
380625
4K-CB
168000
210000
367500
Total
36198751
37222501
4693500
Average annual volume applied 1 4011875
Total Ib PAN = 4,011,875 gal x
year year
Total ID PAN 7,771
year
Summary of waste analvsis records
Month
Lagoon 1
Lagoon 2
Lagoon 3
Year
PAN
Year
PAN
Year
PAN
2
01
2.3
01
1.8
01
3.0
5
01
2.6
01
2.2
01
3.4
9
01
1.3
01
1.6
_767
1.5
4
02
1 2.7
02
2.3
02
4.0
7
02
2.0
02
1.5
02
2.1
10
02
1.5
02
1.1
02
1.6
2
03
1.9
03
1.8
03
3.2
7
03
1.61
03
1.2
03
1.9
12
03
1.9
03
1.5
03
2.9
Ave by L
1.98
1.67
2.62
Farm Ave L.Z. Pounds per 1000 gallons
Standard deviation for waste analysis = .48 x ave PAN
Standard deviation = 1.0 ib11000 gal
Flange of values to include in average =
1.1 to 3.1 Ib11000 gal
Revised summary of waste analvsis records
Month
Lagoon1
Lagoon 2
Lagoon 3
Year
PAN
2
01
2.3
01
1.8
01
3.0
5
01
2.6
01
2.2
01
9
01
1.3
01
1.6
01
1.5
4
02
2.7
02
1 2.3
02
7
02
2.0
02
1 1.5
02
2.1
10
02
1.5
02
1.1
02
1.6
2
03
1.9
03
1.8
03
7
03
1.6
03
1.2
03
1.9
12
03
1.9
03
1.5
03
2.9
Ave by L
1
1 2.01
1 1.71
22
Farm Ave I 1.9{pounds per 1000 gallons
1.94 lb PAN
1000 gal
'
Waste Utilization Plan
Producer:
Prestage Farms, Inc.
County: Bladen
Name of Farm:
P-10
Location:
P. D. Box 438
Clinton NC 28329
} -
Phone:
910-592-5771
I
Type of Operation:
Farrow -Wean
Number of Animal:
752
•r
Storage Structure:
Anaerobic Lagoon
Method of Application:
Irrigation
Amount of waste produced per year:
4583 ton/year
Amount of plant available
N (PAN) produced/year:
4061 lbs./year
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
i
4. Do not apply waste on saturated soils, when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWQ regulations_
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases you may want to have plant analysis made, which
RECEIVED / DENR I D*U
Aquifer Protection Section
MAR 2 7 2009
P-10
Page 2
could allow additional waste to be applied. Provisions shall be made for the area receiving .
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac.
5230
1A
GoA
Fescue-G
3.7
50
20.4
3774
AUG-JUL
185
5230
1A
Ln
Fescue-G
3.4
50
3.00
510
AUG-JUL
170
5230
2
GoA
CB -Graze
5.5
50
3.65
1004
MAR-OCT
275
5230
2
GoA
SG -Graze
1
50
3.65
1831
OCT-MAR
50
Total 27.05 5471lbs.
Available Nitrogen 4061 lbs.
Surplus or deficit -1410 lbs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
P-10 Page 3
The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future,
regulations may require farmers in some parts of North Carolina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over
broadcasting. bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock_ Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates.
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements. Your production facility will produce approximately 632 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 3158 lbs. of PAN to utilize_ Assuming
you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 11
acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 25
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
P-10
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
if surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in.tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the.tables may make this plan
invalid_
The following table is provided as a guide for establishing application rates and amounts.
Tract No.
Field No.
Soil Type
Crop
Code
Applic.
Rate(in/hr)
Applic.
Amount
5230
1A
GoA
Fescue-G
0.5
1.0
5230
1A
Ln
Fescue-G
0.5
1.0
5230
2
GoA
CB -Graze
0.5
1.0
5230
2
GoA
SG -Graze
0.5
1.0
P-10
Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once.every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm. -
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
- P-10 • . Page 6
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply waste. If the producer
does not own adequate land to properly dispose of waste, he/she shall provide a copy of
an agreement with a landowner who is within a reasonable proximity, allowing him/her the
use of the land for waste application. It is the responsibility of the owner of the facility to
secure an update of the Waste Utilization Plan when there is a change in the operation,
increase in the number of animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climatic conditions, and level
of management, unless there are regulations that restrict the rate of application for other
nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per
year providing grass filter strips are installed where runoff leaves the field. (See FOTG
standard 393 - Filter Strip).
5. Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to conservation tilled crops or grassland,
the waste may be broadcast provided the application does not occur during a season
prone to flooding. (See "Weather and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff
does not occur offsite or to the surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a
high potentual for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste
shall not be applied more than 30 days prior to planting of the crop or forages breaking
dormancy_
11. Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residenrial property boundary
and from any perennial stream or river (other than an irrigation ditch or canal. Animal
waste other than swine waste from facilities sited on or after October 1, 1995), shall not be
applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips).
P-10
Page 7
REQUIRED SPECIFICATIONS
(continued)
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned
by he landowner.
14. 1 Waste shall be applied in a manner not to reach other property and public right-of-ways.
15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a "technical specialist".
Animal waste shall not be.applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways, waste shall be applied at agronomic rates in a
manner that causes no runoff or drift from the site.
16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
17- A protective cover of appropriate vegtation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidences of
erosion, leakage or discharge.
18. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illigal discharge, pollution and erosion.
19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
20. Animal waste can be used in a rotation that includes vegetation and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption it should only be applied pre -plant with no further applications of animal waste
during the crop season.
21. Highly visible markers shall be installed to mark the top and.the bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
element. Zinc and copper levels in the soil shall be monitored and alternative crop sites
shall be used when these metal approach excessive levels_ pH shall be adjusted for
optimum crop production and maintained. Soil and waste analysis records shall be kept
for five (5) years. Poultry dry waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North Carolina regulations.
Page 8
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: P-10
Owner/Manager Agreement Prestage Farms, Inc.
I (we) understand and will follow and implement the specifications and the operation and maintenance proce-
dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour
storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Prestage Farms, Inc.
Signature: EWrA" +.—
Name of Manager (If different from owner)
Signature:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc. Phone: 910-596-5749
Address: P.O. Box 438
Clinton, NC 28329
Signature: dd ._A&41�
Date: 3 Zb 10,5
Date:
Date: 317,16 b-3
PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION
Facility Number: 0 9 - 138 County: 13t. a 4 K:4
Facility Name:_ PRe-SiA6E rAft"s _M�— P- 1"
Certified Operator Name:. ERE M t bPE k68i#j5vd Operator #:_ISS 75o
**Attach a copy of Lagoon Sludge Survey Form and volume worksheets
Note: A certified Sludge Management Plan may be submitted in lieu of this POA.
La oon 1
Lagoon 2
La oon 3
Lagoon 4
Lagoon 5
Lagoon 6
a. Lagoon Name/ Identifier
P-14-T
b. Total Sludge Depth (ft)
3.4
c. Sludge Depth to be
Removed for Compliance
ft)
d. Sludge Volume to be
Removed (gallons)
y8z ao d
e. Sludge PAN
(Ibs/1000 gal)
.2 41
f. Liquid PAN
(Ibs/1000 gal)
g. PAN of Sludge (Ibs)
(d x e)/1000
1t,R05
Compliance Timeframes:
If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level
results in an elevated waste analysis, a sludge management plan that meets the requirements of SB
Interagency Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to
DWQ within 90 days. Work to reduce the sludge level must begin .within another 180 days. Compliance
with NRCS Standard 359 must be achieved within two years of the original sludge survey.
If the sludge level is non -compliant but below the stop pump level of the lagoon, a POA must be filed
within 90 days and compliance with NRCS Standard 359 must be achieved within two years of the
original sludge survey indicating non-compliance. If future sludge surveys do not show improvement in
sludge levels, DWQ may require the owner to develop a sludge management plan that meets the
requirements of SB Interagency Group Guidance Document 1.26.
SPOA 3-22-2010 Page 1 of 2
NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge
depth. If microbe use is planned, specify the product to be used.
Sludge Management/Operation Plan
Sludge Management Guidance
Lagoon evaluation data developed by NCSU and a review of lagoon management records of several lagoons
showed that the treatment capability of the swine lagoons evaluated in NC was not significantly adversely
affected by sludge accumulations of 50% or more of the planned treatment volume of the lagoon. Therefore it
is felt that it is permissible to allow sludge accumulation into the planned treatment zone of properly
monitored and managed lagoons provided that:
o Nutrient values of the lagoon effluent are within the normal operating range.
o There is no noticeable increase in lagoon odor.
o Nutrients land applied from the lagoon are properly accounted for in the application plan {WUP).
Sludge Management
Sludge in my lagoon will be managed by the following:
o Adequately monitor to define sludge volume, location, and rate of accumulation by conducting an
annual sludge survey.
o Maintain a minimum 2.5 feet deep zone, free of sludge at the pump intake during irrigation.
o Position the pump intake and manage the irrigation operation such that the material irrigated is
not more concentrated than the nutrient analysis samples.
Sufficient monitoring to address concerns that nutrients are not over applied.
o Other items as required by DWQ.
Plan of Action, and to the best of my knowledge and ability, the information is accurate and
correct. I further certify and acknowledge that compliance with regard to sludge accumulation
must be achieved within two years of the original sludge survey indicating non-compliance.
Sludge Survey Date: 51+2. ls.a.
ZAApAdAAl _ EAZE40-r
Facility Owner/Manager (print)
Compliance Due Date: n 11
Phone:_ 910 -5?6 • 5612-
/', Date: S 16 Zo/a
Facility Ownerl nager (signature)
Return this form to:
Animal Feeding Operations Unit
NC Division of Water Quality
1636 Mail Service Center
Raleigh, NC 27699-1636
SPOA 3-22-2010 Page 2 of 2
Appendix I. Lagoon Sludge Survey Form
Revised August 2008
A. Farm Permit or DWQ Identification Number
B. Lagoon Identification
C. Person(s) Taking Measurements
D. Date of Measurement
E. Methods/Devices Used for Measurement of:
9-138
P-14T
James Lamb
5/12/10
a. Distance from the lagoon liquid surface to the top of the sludge layer.
Sonar
b. Distance from the lagoon liquid surface to the bottom (soil) of the lagoon.
Previous Survey
c. Thickness of the sludge layer if making a direct measurement with "core sampler'.
N/A
F. Lagoon Surface Area (using dimensions at inside top of bank): 3.1 (acres)
(Draw a sketch of the lagoon on a separate sheet, list dimensions, and calculate surface area. The lagoon
may have been built different than designed, so measurements should be made.)
G. Estimate number of sampling points:
a. Less than 1.33 acres: Use 8 points
b. If more than 1.33 ac. 3.1 acres x 6 = 20 with maximum of 24_
(Using sketch and dimensions, develop a uniform grid that has the same number of intersections as the
estimated number of sampling points needed. Number the intersection points on the lagoon grid so that data
recorded at each can be easily matched.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet" (Appendix 2). Also, at the
location of the pump intake, take measurements of distance from liquid surface to top of sludge
layer and record it on the Data Sheet (last row); this must be at least 2.5 ft. when irrigating.
I. At the time of the survey, also measure the distance from the Maximum Liquid Level to the Present Liquid
Level (measure at the lagoon gauge pole): 1.7
J. Determine the distance from the top of bank to the Maximum Liquid Level 1.6
(use lagoon management plan or other lagoon records)
K. Determine the distance from the Maximum Liquid to the Minimum Liquid level: 2.0
(use lagoon management plan or other lagoon records)
L. Calculate the distance from the present liquid surface level to the Minimum Liquid Level 0.3
(Item K Minus Item I, assuming the present liquid level is below the Maximum Liquid Level)
M. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level to the
lagoon bottom (average for all the measurement points) 6.2
N. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level to the top
of the sludge layer (average for all the measurement points): 2.8
O. Record from the Sludge Survey Data Sheet the average thickness of the sludge layer: 3.4
P. Calculate the thickness of the existing Liquid Treatment Zone (Item N minus Item L): 2.5
Q. If Item O is greater than Item P, proceed to the Worksheet for Sludge Volume and Treatment Volume.
If Item O is equal to or less than Item P, you do not have to determine volumes.
Completed by: James Lamb ? Date: 05/12/10
Print Name /Signature
Appendix 2. Sludge Survey Data Sheet.` Revised August 2008
Lagoon Identification: P-14T
Completed by: James Lamb
Print Name
Signature
Date: 5112110
(A)
(B)
(C)
(C)-(B)
Grid Point
Distance from liquid surface
Distance from liquid surface
Thickness of sludge layer
No.
to top of sludge
to lagoon bottom (soil)
Ft. & in.
Ft. (tenths)
Ft. & in.
Ft. (tenths)
Ft. & in.
Ft. (tenths)
1
2
Remote
3
Boat
4
5
Readings
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Number of points with readings
1500.0
X X
X X
Average of X X
2.8
X X
6.2
X X
3.4
points
gs
t.t-M 0
At pump
X X
3.0
X X X X X X
intake
'All Grid Points and corresponding sludge layer thicknesses must be shown on a sketch attached to this
Sludge Survey Data Sheet.
;4ppendix 3. Worksheet for sludge volume and treatment volume
Revised August 2008
The average thickness of the sludge layer and the thickness of the existing liquid (sludge -free) treatment zone are determined
from the information on the Lagoon Sludge Survey Form ( Items O and P, respectively)_ In this example, the average sludge
layer thickness is 2.5 feet and the existing liquid treatment zone is 3.5 feet. If the lagoon has a designed sludge storage volume,
see notes at end of the worksheet. The dimensions of the lagoon as measured and the side slope are needed
for calculations of sludge volume and of total treatment volume. If the lagoon is a standard geometric shape, the sludge
volume and the treatment volume in the lagoon can be estimated by using standard equations. For approximate volumes
of rectangular lagoons with constant side slope, calculate length and width at the midpoint of the layer, and multiply by layer
thickness to calculate layer volume, as shown in the example. For irregular shapes, convert the total surface area to a square
or rectangular shape. For exact volumes for lagoons with constant side slope, the "Prismoidal Equations" may be used.
Example Your Lagoon
1. Average sludge Layer Thickness m 2.5 ft. 3.4 ft.
2. Depth of the lagoon from top of bank to bottom soil surface (D) 11 ft. 9.5 ft.
3. Slope = Horizontal/ vertical side slope (S) 3 3.0
4. Length at the top of inside bank (L) 457 ft. 400.0 ft.
5. Width at top inside slope (W) 229 ft. 335.0 ft.
6. Length at midpoint of sludge layer Lm= L-2S(D-(T/2)) 398.5 ft. 353.2 ft.
7. Width at midpoint of sludge layer Wm= W-2S(D-(T/2)) 170.5 ft. 288.2 ft.
8. Volume of sludge (Vs) Vs=Lm Wm T 169,860 ft3 346,094 ft3
9. Volume in gallons: Vsg=V'7.5 gal./ft3. 1,273,950 gal. 2,595,702 gal.
10. Thickness of existing liquid tmt. zone (Y) 3.5 ft 2.5 ft
11. Thickness of total treatment zone (Z) Z= T+Y 6 ft 5.9 ft
12. Length at midpoint of total tmt. zone Lz = L-2(S)(D-(Z12) 409 ft. 360.7 ft.
13. Width at midpoint of total tmt. Zone WZ = W-2(S)(D-(Z/2) 181 ft. 295.7 ft.
14. Volume of total treatment zone (Vz) Vz = LZ WZ Z 444,174 ft3 629,288 ft3
15. Ratio ( R ) of sludge layer volume to total Treatment Volume
R = VsNz 0.38 0,55
If the ratio R exceeds 0.50, than a sludge Plan of Action may be required. Check with DWQ for information
on filing the Plan of Action.
Note: If the lagoon has a designed sludge storage volume (DSSV), subtract that volume from troth the volume
of sludge (Vs) (Item 8) and from the volume of total treatment zone (Vz) (Item 14), and take the ratio.
Then, R = (Vs-DSSV) / (Vz - DSSV)
Example: If DSSV = 85,000 ft3, then R = (169,860 - 85,000) 1 (44 7,174 - 85,000) = 84,8601362,174 = 0.24.
16. Design sludge storage volume (DSSV) 85,000
17, Ratio (R) of sludge layer volume to treatment volume adjusted
for designed sludge storage volume 0.24 0.55