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HomeMy WebLinkAbout090138_CORRESPONDENCE_20171231Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Fnviranment and Natural Resources Alan W. Klimek. P.E• Director Division of Water Quality December 1, 2006 CERTIFIED MAIL RETURN RECEIPT REQUESTED r Prestage Fauns Inc P-14A&B PO Box 438 -- --_ . Clinton, NC 28329 - Subject: Application for Renewal of Coverage for Expiring NPDES General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State Non -Discharge General Permits are available at http://Uo.enr.state.nc.uslaps/afou/downloads.htm or by writing or calling: NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 In order to assure your continued coverage under one of these two types of general permits, you must submit an application for permit covers - a to the Division. Enclosed you will find a `Request for Certificate of Coverage Facility Currently Covered by an Expiring NPDES General Permit.' The al2plication form must be completed and returned by Janua 2 2007. Please noteyou must include two (2) copies of your most recent Waste Utilization Plan with the application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-3221. Sincerely, Ted L. Bush, Jr., Chief Aquifer Protection Section Enclosures cc (w/o enclosures): Bladen County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - 090138 Prestage Farms Inc Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwa er uali .o Location: 2729 Capital Boulevard An Equal OpportunitylAtHrmative Action Employer— 50% Recycled110% Post Consumer Paper Raleigh, NC 27699-1636 Telephone: Raleigh, NC 27604 Fax 1: Fax 2: Customer Service: N?orreth Carolina (919)t1lrally (919) 715-0588 (919) 715-6048 (877)623-6748 FKa-APs Waste Utilization Plan Producer: 'restage Farms, Inc. County: 3laden Name of Farm: P-14A 8 B Location: P. O. Box 438 �q �� Q ' ' C Clinton, NC 28328 O Phone: 910-596-5700 D�C 2 $ US Type of Operation: Far -Wean & Far -Feed Number of Animal: P-14A 2907 Farrow -Wean � _EpyF[�,LLERE-1Ol�AI.OMCE P-14B 1248 Farrow -Feed Storage Structure: Anaerobic Lagoon Method of Application: Irrigation Amount of waste produced per year: 26884 ton/year Amount of plant available N {PAN} produced/year: 23808 lbs./year Based on "ON Farm Records" 7,771 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in the implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as. they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils , when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crops production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which P-14 A- B Page 2 could allow additional waste to be applied. Provisions shall be made for :he area receiving waste to be flexible so as to accommodate changing waste analysis content and the c: op type. Lime must be applied to maintain pH in the optimum range for specific crop production. T his waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON TIME FOLLOWING: Tract No. Field No. Soil Type Crop Code Yield/Ac Lbs. N unit Acres Lbs N Used Month to Apply Lbs. N Per Ac. 10964 18 LaB CB -Graze 4.0 50 24.0 4800 MAR-OCT 200 10964 is LaB OS -Graze 1.0 50 24.0 1200 OCT-MAR 50 10964 3 La6 CB -Graze 4.0 50 8.7 1740 MAR-OCT 200 10964 3 LaB OS -Graze 1.0 50 8.7 435 OCT-MAR 50 10964 4 LaB CB -Graze 4.0 50 45.6 9120 MAR-OCT 200 10964 4 LaB OS -Graze 1.0 50 45.6 2280 OCT-MAR 50 Total . 78.3 19575 lbs. "On Farm Records" Available Nitrogen 7771 lbs. Surplus or deficit -11804 lbs. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. P-14A & B Page 3 The applicator is cautioned that P and K may be over applied vdi le meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. in interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage.must be removed through grazing, hay and for silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity, especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may, want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc. is late September or early October . Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3690 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years you will have approximately 18448 lbs. of PAN to utilize. Assuming yc apply this PAN to hybrid bermudagrass hayland at the rate of 300 Ibs/acre you will neec 61 acres of land. If you apply the sludge to corn at the rate of 125 Ibs. of nitrogen per acre you will need 148 acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity P- ; 4A & B Page 4 of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen need's of the crop. If surface irrigation is the method of land application for this plan.:. is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make This plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract No, Field No. Soil Type Crop Code Applic. Rate(inlhr) Applic. Amount 10964 1 B LaB CB -Graze 0.5 1.0 10964 1 B LaB OS -Graze 0.5 1.0 10964 3 LaB CB -Graze 0.5 1.0 10964 3 LaB OS -Graze 0.5 1.0 10964 4 LaB CB -Graze 0.5 1.0 10964 4 LaB OS -Graze 0.5 1.0 P-14A & B Page 5 This is the maximum application amount allowed for the soil assuming thn amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage trust be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operate property to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to appling the waste. NARRATIVE OF OPERATION Page 6 W.�STE UTILIZATION PLAN AGREUr`IENT Name of Farm: P-14A & 6 Owner/Manager Agreement Prestage Farms, inc. I (we) understand and will follow and implement the specifications and the operation and maintenance procedure established in the approved animal waste: utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWC before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste fro this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservatic District and will be available for review by NCDWQ upon request. Name of Facility Owner: Prestage Farms, Inc. Signature: P� � a -�-c. �,..c_ . �, fi Cl.... Name of Manager (if different from owner) Signature: Name of Person Preparing Plan: G. Glenn Clifton Affiliation: Prestage Farms, Inc. Address: P.O_ Box 438 Clinton, NC 28329 Phone: 910-596-5749 Date: 9 1 l,� 1 o Date: Signature: , 14 ( _ C C' t-, Date: 5 It� b<v On -Farm Records for Modifying a Certified Animal Waste Management Plan Name: Prestage Farms, Inc. P-14A & P-14B Cumulative wastewater aDDlication Yearly gallons applied Field 2001 2002 2003 1A-CB 252000 441000 354375 1B-CB 252000 178500 294000 1D-CB 252000 441000 288750 1E-CB 1 315000 441000 459375 3A-CB 189000 215250 296625 3B-CB 94500 231000 296625 4A-CB 86625 57750 136500 4B-CB 63000 199500 15750 4C-CB 189000 126000 120750 4D-CB 745500 378000 296625 4E-CB 168000 231000 278250 4F-CB 378000 252000 488250 4G-CB 162750 126000 4H-CB 78750 63000 131250 41-CB 225750 199500 362250 4J-CB 57750 380625 4K-CB 1 168000 210000 367500 Total 36198751 37222501 4693500 Average annual volume applied 1_ 401 1875J Total Ib PAN = 4,011,875 gal z year year TQ(� PAN = 7,771 year Surnrnary of waste analvsis records Month Lagoon Lagoon 2 Lagoon 3 Year PAN Year PAN Year PAN 2 01 2.3 01 1.8 01 - 3.0 5 01 2.6 01 2.2 01 3.4 9 01 11.31 01 1.61 01 1.5 4 02 2.7 02 2.3 02 4.0 7 02 2.0 02 1.5 02 2.1 10 02 1.5 02 1.1 02 1.6 2 03 1.9 03 1.8 03 3.2 7 03 1.6 03 1.2 03 1.9 12 03 1.9 03 1.5 03 1 2.9 Ave by L 1 1 1.98 1.67L 1 2,62 Farm Ave (2. pounds per 1000 gallons Standard deviation for waste analysis = .48 x ave PAN Standard deviation = 1.0 Ib/1000 gal Range of values to include in average = 1.1 to 3.1 Ib/1000 gal Revised summary of waste analvsis records Month Lagoon 1 Lagoon 2 Lagoon 3 Year PAN 2 01 2.3 01 1.8 01 3.0 5 01 2.6 01 2.2 01 9 01 1.3 01 1.6 01 1.5 4 02 1 2.7 02 1 2.3 02 7 02 2.0 02 1.5 02 2.1 10 02 1.5 02 1.1 02 1.6 2 03 1.9 03 1.8 03 7 03 1.6 03 1.2 03 1.9 12 Q3 1.91 03 1 1.5 03 2.9 Ave by L 2.01 1 1.7 2.2 Farm Ave I 1-91pounds per 1000 gallons 1.94 lb PAN 1000 gal AlW 4F n.U•IQ 4A vo g4 Al 4001 U., 456 Swa _ of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director August 31, 1998 John Prestage P-14 A&B PO Box 4RECEIVED Clinton NCC 28328 Dear John Prestage: A, MT_Mv�% . • • NCDENR NORTH CAROU14A DEPARTMENT OF ENVIRONMENT AND NAruRAL RESOURCES S E P 0 2 1998 Subject: Certificate of Coverage No. AWS0901'383 P-14 A&B Swine Waste Collection, Treatment, FAYErFEViLLE Storage and Application System REG. C'TICE Bladen County In accordance with your application received on May 20, 1998, we are forwarding this Certificate of Coverage (COC) issued to Prestage Farms, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the P-14 A&B Farms, located in Bladen County, with an animal capacity of no greater than 2500 Farrow to Feeder and 4500 Feeder to Finish, and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS090138 P-14 A&B Page 2 ti O information on this process- Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. if you need additional information concerning this COC or the General Permit, please contact Brian Mondschein at (919) 733-5083 ext. 364. A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Bladen County Health.Department [Fayetteville Regional-Offce,—Water_Quality Section Bladen County Soil and Water Conservation District Permit File State of North Carolina Department of Environment and Natural Resources Division of Water Quality Non -Discharge Permit Application Form (THIS FORM AIA Y BE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Existing Liquid Animal Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. 1. GENERAL INFORMATION: 1.1 FacilityName: P-14 A&B 1.2 Print Land Owner's name: PrestagelFarms 1.3 Mailing address: PO Box 438 City, State: Clinton NC Telephone Number (include area code): 910-592-5771 1.4 County where facility is located: Bladen Zip: 28328 1.5 Facility Location (Directions from nearest major highway. PIease include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): Hwy 87 north from Elizabethtown, turn right on SR 1316, cross river turn left at X-roads onto SR 1318 1.6 Print Farm Manager's name (if different from Land Owner): 4.5 miles to farm on left. 1.7 Lessee's / Integrator's name (if applicable; please circle which type is listed): PresMgekarrns 1.8 Date Facility Originally Began Operation: 01/01/92 1.9 Date(s) of Facility Expansion(s) (if applicable): 2. OPERATION INFORMATION: 2.1 Facility No.: _09_ (county number); _138 (facility number). 2.2 Operation Description: Swine operation -Feeder to Finish Farrow to Feeder 7000- Certified Design Capacity Is the above information correct? [:�J yes; Ono. If no, correct below using the design capacity of the facility The "No. of Animals" should be the maximum num or which the waste management structures were designed. Type of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: No. of Animals: FORM: AWO-G-E 1/26/98 Page 1 of 4 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): _ 88.4 ; Required Acreage (as listed in the AWMP): 81.4 2.4 Are subsurface drains -present within 100' of any of the application fields? YES or (0 (please circle one) 2.5 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or 419 (please circle one) 2.6 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standards, etc.) (Swine Only) or NO (please circle one), What was the date that this facility's swine houses and lagoon were sited? -7 What was the date that this facility's land application areas were sited? 3. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must he completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components: 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) 3.3.3 A map of every field used for land application. 3.3.4 The soil series present on every land application field. 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every land application field. 3.3.8 The waste application windows for every crop utilized in the WUP. 3.3.9 The required NRCS Standard specifications. 3.3.10 A site schematic. 3.3.11 Emergency Action Plan. 3.3.12 Insect Control Checklist with chosen best management practices noted. 3.3.13 Odor Control Checklist with chosen best management practices noted. 3.3.14 Mortality Control Checklist with the selected method noted. 3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.) If your CAWMP includes components not shown on this list, such as an irrigation design, or site evaluation, please include the additional components with your submittal. FORM: AWO-G-E 1/28/98 Page 2 of 4 Facility Number: 09 - 138 Facility Name: P-14 A&B 4. 1, WST) s� CATION: c (Land Owner's name listed in question 1.2), attest that this application for (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this applicationjbpleted and t if all required supporting information and attachments are not included, this application package wme as orn ete.Signature/4-O Date �5. MAS CERTIFICATION: (complete only if different from the Land Owner) r (Manager's name listed in question 1.6), attest that this application for (Facility name listed in question 1.1) has been reviewed y me and is accurate and complete to the best of my knowledge-. I un erstand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 FORM: AWO-G-E 1/28/98 Page 3 of 4 a — � Z P ` Z � J I � � y t � � � `►' i' cr LLJ 016 a 1p r ��� 'f• ' s - rl R JJdh,�'ys •� r:' m w a C4 ;1 4 r'r ;v. 5A, Moltlr".. .'o 1, ;'0" -'1 T. 'ri j. I.A I- 514, irr.-P lip la ;v It r . . WASTE UTILIZATION PLAN[ ---------------------- Producer---~-:Prestage Farms Inc County:Bladen Name of Farm-:P-14 A&B Location------:P O Box 438 Clinton NC 28328-0438 Phone -------- :910-592-5771 Type Operation-------------:Far-Feed/w Finish on P-14A Number of Animal ----------- :2 1250 Far-Feed&4500 Finish Total 7000 Storage Structure ----------- :Anaerobic Lagoon Method of application ------- :Irrigation Amount of waste produced per year------------- : 26800 tuna/year Amount of plant available N (PAN) produced/year-: 26600 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be use to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual sail teats are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waate and to ensure that it is applied in an environmentally safe manner: 1. Always apply waL--te based on the needs of the crop to be grown and the nutrient content of the waste. Flo not apply more nitrogen than the crop can utilize. t. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at rtLorQ than 5 tona per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter atripa are eatabiiahed. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWO regulations. 5. Wind conditions should also be considered to avoild drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you chooL-:e to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage "I- -;t.i i mer11__C C'F,OUld b,= l,a =:l =:)n the w'-;ILt aria1y3,is report_ fr-.=m }=:1.1- .J;3�. ��= Sil.-ill�iC���fll�.'.ri (-_:C'1 .� 1 t y .S ri .�=,flip• i_.�S=_�, YOU fit,-ty want tr! l j� vim. r . r Page 2 plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to No. No. Type Code /Acre /Unit Used Apply 10964 1B LaB B 6 50.00 27.1 8130 MAR-OCT 10964 1B LaB K N/A 50.00 * 27.1 13355 S--APRIL 10964 :3 LaB B 6 50.00 8.7 2610 MAR-OCT 10964 3 LaB K N/A 50.00 * 8.7 435 S-APRIL 10964 4 LaB B 6 50.00 45.6 13680 MAR-OCT 10964 4 LaB K N/A 50.00 * 45.6 2280 S-APRIL Total 81.4 28490 Available Nitrogen (includes commercial) 26600 Surplus Or Deficit -1890 Crop codes: Crop -unit A=BaE 1, _ay . bu. B=Bermudagr-aaa(graze)-tons C=Bermudagrasa(hay)-tons D=Corn(grain)-bu. E=C:orn(ailage) -tone F=Cotton-lbs. lint G=Feecue(graze)-tong. H=Feacue(hay)-tons I=Oats.--bu. J=Rye-bu . K=Small grain(graze)-acre L-Small grain(hay)-acre M=Sorghum(grain)-cwt. W=Wheat-bu. Y=Fescue(pasture)-tons Z=Bermudagrass(pasture)-tons Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Page 3 The..app•licator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addrep-aea nitrogen. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc, is to be removed for hay or silage, care should be exercised not to to let small grain to react, maturity, especially late in the aeaeon (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrasa. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrasa should be grazed or mowed to a height of about two inches before drilling for beat results. Caution must be exercised in grazing or haying summer annuals under ,stresaed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is r _culr�me�-,cle� . Acrea Eshowe in the tables are considered to be the usable acres Excluding required buffers , filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tablee. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provision for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other- elements. Your production facility will produce approximately 4120 lbs. of plant available nitrogen per year in the sludge. If you remove aludge every 5 years, you will have approximately '20600 lbs. of PAN to utilize. aEsauming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs. of nitrogen per acre, you will need 69 acres of land. If you apply the aludge to corn at the rate of 125 lba. of nitrogen per acre, you will need 165 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types. rtmal.ist.ic_ yields, and application mc-thods. Wage 4 APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, Boil ;structure, soil texture, water droplet sfze, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the table may make this plan invalid. The fallowing table is provided as a guide for eatabliahing application rates and amounts. Tract Field Soil Crop Applic Applic No. No. Type Rate Amount (in/hr) (inches) I09bq- 113 LA CB-gmk . bo a` AD9(e4 3 La,6 CS-GME , (.o 96 !0 4- L. aa 16 ce-cakE , soo .9G This is the maximum application amount allowed for the soil asauming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil condi tiona . r Page 5 P-4 At is Your facility is designed for 180 days of temporary storage and the: temporary storage must be removed on tree average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan, invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION %riYN1i P�QN wits �Z�1nli2I Yrr N /N NQC S IJFW FORMAT , Rye j e ! —...- oe Aian FkDm Exl5-rd6 WUP DA-rcD 2/xS! g Z. A ,,,, 014b, a etl98 Page 5 Your facility is designed for 180 days of temporary storage and the temporary atorage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct ratee to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for as8istance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION Page 5 WASTE UTILIZATION PLAN AGREEMENT Name Lr Farm: P - 114 A&B Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I <we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDW9) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the estate from a storm event less severe than the 25--year, 24- hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Prestage Farms Inc (Please print) Signature: �f C (,. Date: Na mt ui Manager. tIf diff [rent from owner ) : Signature: Date: Name of person Preparing Plan: G. Glean Clifton (Please print:) Affiliation: Prestage Farms, Inc. Phone: 910-592-5771 Address: P O Box 438 Clinton NC 28329 :-ignature: Date: 1� 7a 7 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but.less than to tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste -is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 9 y WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching.' Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following:- The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 -- Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon -embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation..' Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 10 WASTE UTILIZATION PLAN REQUIRED „SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be -used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it -should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level -between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page: 11 Y7.a . .7 ...,. y�.9 vS. 3.. '/9.3 . SD:o , , So; G... /vo'R. .... V7.4. I MD RtArt _ 5l. d -io 35r' U, Yi I' PA RtMZ 3ci) +'1.� ,!r1:S�..:. :_,�.1/, yG:7 !! � - 30 �. i. .... I �'..."` i : I . ll 1 l� 1' _ I _ i ... .1 - {I'• i. : _ �• .... ... I I � .- •}na.•�_ ���/�arw.11w�wrnFM\..wtiw.,— 1.}.,._ .. r C � �t �.�l..} `t��tnF LE 7'`� 1 G1 .;.}_.:._ l.'.S. "PA"i'NEN'T OF AGRV:ULTIJ,,L ti0 `r?�"S r �l i� r ! +T .:.11,.. _i_..�Eii� rl �'1_N DER -Cr. 1 1 • t 1 . 1 _rs operat_Ir:F'restage P-14-A County; Diadei-! Date: 07 i6/9i Distance to :-Dearest residence (other than owner); 2500 O feet z. STEADY STATE LIVE WEIGHT 0 sown ( farrow to f i n i shl) x 1417 tbs. _ 0 I bs 1248 sows (farrow to feeder-) .. 5Z i bs. 651456 05 0 head (finishing only) ,• 135 ;bs. = 0 tbs 0 sows (farrow to wean) x 4:=3 tbs. = 0 I bs 0 head (wean to feeder) .. .:0 tbs. w 0 it 1 E LIVE WEIGH (�_SLW) 1� L .�- � FZ J 1 � 1 1"l 1 L Z Y L. I^£ TOTALSTEADYSTATE } - 1bs 651456 l bs 2. M I Ira i M.Utl REQUIRED :ED TREATMENT VOLUME OF LAGOON ol�115 Volume _ 651^T`6 i lls. •SLA xTreatment Y 1 �`3I 'L{ (C )l' S`=LW Treatment Voiume(CF)1Ib. SEALW= 1 C:F/Ib. SSLW Volume = 65145/6 cubic feet S. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume -= 0.0 cubic feet TOTAL . 1 i_I i AL DESIGN VOLUME t1iSE Inside t;_11_I length=71.0 fee_ ? inside top width 350.0 feet Top of_i i k- at elevation 51.0 % feet - .rr-rryeeb=1ar6 1.0 feet ; Side 5i11p+=s _.i! (inside lagoon) Total design lagoon liquid level at elevation 50.0 feet Bottom of lagoon elevation 41.0 feet Sea_ona i high water table elevation 44.0 feet I•_ILaf design volume using i-1r i5moidai fori!1ut%a SS/END! SS/EyD _SS SI DE I SS/S I DEZ LENGTHH WIDTH DEPTH 3.0 =.0 w.€% 3.0 ==9.0 44.0 9.0 AREA OF T I .I I" L2 NG T i i c WIDTH = 369.0 344 .:.' 126936.0 = :1;' 6 . 0 (AREA €=1- TOP) .AREA OF 00TT0i LENGTH * WIDTH = 315.0 2; "0 . ,i 91350.0 (AREA OF BOTTOM) AREA OF ,*i I :,: SL- Ci . -N LENGTH fi WIiliI...i 4 CU . FT. E A, ;EA TOP (4*AREA MIDSECTION) + AREA BOTTOM] t DEPTH/ 1269u.._ _r._ w5 ,.i_1 91350.00 i VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL - 977913 C U . F': 9 ORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 375.0 350.0 131250'0 square feet Buildings (roof and lot water) Length * Width = 0.0 0.0 0.0 square feet TOTAL DA 131250,0 square Feet Design temporary storage period to be 180 days' 5A' Volume of waste produced Approximate daily production of manure in CF/LD SSLW 0.00136 Volume = 651456 Lbs. SEM * CF of Waste/Lb'/Day * 180 days Volume = 159089 cubic feet 58' Yoiumo of Wash water This is the amount of fresh water used for wasn|nn floors or volume of fresh water used for a flush system. Flush systems that recircu/at/ the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 130 days stora8e/7'48 Sa|Mns per CF Volume = 0.0 cubic feet 5C' Volume of rainfal| in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount 180 days excess rainfall = 7.0 inches Volume = 7'0 in * DA / 12 inches per foot ` Volume = 76562.5 cubiL feet .: ® ° GD. Volume of Z& year - 24 hour storm volume = 7.0 inches Z 12 inches per foot DA Volume = 76562.5 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. . 159089 cubic feet 5S. 0 cubic feet SC. 76565 cubic feet SD. 76565 cubic feet TOTAL 312214 cubic feet 6. SUMMARY . Total required volume 63670.cubic feet Total design volume avail. 77915 cubic feet � Min. req. treatment volume plus sledge accumulation 651.53 cubic fe At elev. ^ 47.4 feet ; Volume is 662IZ8 cubic feet (end pumping) Total cesiSn volume Se5= 25yr-24hr storm is 501351 cubic feet At elev. 49.3 feet ; Volume is 890102 cubic feet (start pumping) Seasonal high water table elevation 44.0 feet Z. DESIGNED 2Y: �� � � , &RRROVED BY: ' � DATE: KI M DATE: 7-5a-q| NOTE: SEE ATTACHED WASTE UTILIZATION PLAN OPERATION AND M.A I NTEP.JANGE PL_AI�J ------------------------------- Th I s i agoort i s des i 3r,ed f =+r 'w ante treatment +w i tt-i rn i n I fRum control. The t i me r e q u i red f"r the p i anned f 1 tl i d I eve I to be reached may vary due ter so i I cond i t ions, f I uses i rig operat i ans, and the amount of fresh water ad -Jed to tree systern. Land app i i cat-i or, of waste water is recognized a= an acceptable raethod of disposal. Methods of application i nc I ude so l 1 d set, center pivot, guns, and tr-ave i i n3 gur, I rr i'gat i `_�rl. tare snout d be taken when applying waste to prevent runoff frout the f i e i d or damage to crops. The fo I l owi n3 items are to be care i ed out: I. It is strongly recommended that the treatment lagoon be pre - charged to 1/2' its Capacity to prevent excessive r.rdors during start-up. Pre-char3 i n3 reduces the conc entrat i or, of the initial waste entering the lagoon thereby reducing _-ors- s+_= I i ds should be covered with effluent at all times. Z. The attached waste ut i l i aat i on plan 5rta I I be followed. Th i s plan recommends sampling and testing of waste ( see Attachment Lam) before land application. 1.. Beg 1 n purnp-ou+t of the i ag,_.on 'wjrien f ! ra ! ] ! eve r eac dies e i E'va- t I +rrl .S:_i. r: as marked by per-marter,t rrj r:::er s . 7t _,r, Fct-imn-out when the {`Iue'.;e r-:_ar;;ec e1e'�'atior, r t.e ore t1,u.�nt-t i= l aSc3 than t }Y;C bac ter ia) 4. The recornfnenije! ma„ Imurct amount to app+ v per i rr i gat i on i =- one (1) i ricr: and the r-e+_c,rnmendar; rrtix ! mum arl =, I ? c.3t i crn rate i 5 0.4 inch per hour. F,. F-l:ee„, vegetahi Dr, on tr.-- efnr+ariF;rnerlt an't areas aaliarer,t_. to tree lagoon mfiwed annually. Vegetation cn,_r,1 ! d be f er-t ! i ! zero as needed to Maintain a vigorous stars+l. 6. RapaIr- ar:v c_r-ram,dp,j ar-eis 4r areas darn 'Led r,'y r,_,,9erits an,jI ee eStat+I isn !rl :a.3t�.tii.rr, ` 7. All =ry ZCe rurfc,47f is }:s t-,_ ,�i:✓pr t. f. _'r: t:.= a!�+=Or. tc. stable _cif} ! ets . r97? rtar e _:.Tre CiAaYAr. r r„_ t i Iitar',t� !rSter L,r3te,+-r� r_c4" tr•.e Llrl?tE'+3 `'�t`tg5 Tne Der—artment of Su'rS.�lr--,rlrft�!'Sf �1F-!t' ,� t r--e :.c: I-r�c I" �, -,r cif Eri iron- - a r, �� . J � u . , . r; _ _� >_ � _ r_ _t . i _ , fner,ta! Mar,a0ereent . r,as t'r c respor,s i b ! , i ty f''.cr- enfc-rc i ng this i aw. 0 4j 0 CL 0 CID KM CM R A 0 HJ 0_1 LU II it !1 .1 11 1.4 L.0 T �,a Q !71 -,-I I'l > ul r1l Ij :!I 14- irt r l'J 4J > X < i3i (u P I E CO a] ul A > CI Li i,k u t:r U) al A > w !lj Ili a.1 lj Ld Qj C� ;IJ Ljj E Qj j jj i, LLI �:-,l aj U 1 GJ It Ij _j Q, LLJ fit LY y=Qj id iTT A IL !d It id qj p "D Ili Ili C4- aj C-: cu is I E 1j.1 C, Ld U'l Ln Ln -0 01 -Ui Li =1 Od > 5 al A Lf, Ili 011 rd 3 lid iu L'i U1 CL ill 'p Ili p ib H D C1 Ili .-I 4.) In _ In L: in > > I--' F- U_ Ir - 0-1 < u Ld fv (Of 4.) Ili LA t7L (7) J D J_ "k 4 �7 < W jJj 17"', c c I IA > C- < < < > 61 IT, r ul zn 11,; FD X, r-D rc: CO If: if 17 V! ct Ur pt cr RI 1p 17D M Ft! cl. 91.1 lit P! C1. 'Q P� pi f-I 10 II :1 7 rtl F-' c p Qi is ri kil It! jr. ru fv ;:I. -- r pf i.ri ID f,• ry < LA r_: 117 P-! fLI fEl QI r i r) Lr. 1: if! ,Tl il: ITI '11- J M, JD I 1:T T1 Ifl • rTl rI, F—I s:1 —I- IfI _r el it I.rI Ili 0 rb 1r Ln ro ct, C. • FI I I "D LA el rj rt; T - Uper-at,_,r:Pt-esta2e P-14,Z County: 2LADEN Date: U4a Di stance t,_+ near-est res i d e n c e (r,ther` than +_,caner .2*rr0Q.0 f e e t 1. STEADY STATE LIVE WEIGHT 0 sows (fart -ow tc, finish) :: 1417 lbs. - 0 Ibs C Sows (far-r- w t_ feeder-) 5-2,Z lbs. rr !bs 4500 head (fir,ishing onIy) I:'S !bs. - 6rj75f►0 I b s O sows (f a r r + +,.1 to wears) 4=' = ? C, S . = 0 1 b s 0 head (wean to feeder-) .. i► Ir,S TOTAL STEAD`! STATE LIVE WEIGHT (SSL W) = es(>7 Fr 10 1 t, s MINIMUM REQUIRED TREATMENT VOLUME OF LAGO JN Vo I urne = 607500 i b SSLW Treatment Vo I Ll.e:e (----F i ! t, - SS!_iq Treatment Vo i urne (CF) / I b . SSLW= 1 C:F/ ! t . SSLP. Vc, I urne = +-.07500 cubic feet _ . STORAGE VOLUME FOR SLUDGE ACCUMULATION Vo I urne = 0.t_) cubic feet 4. TOTAL DESIGN VOLUME Ir,51-Je T_ri 1.-.r!.3t FrfciQ,E 4_ F, T,-,p+ _•f , i :e cat G 4 ."P ljEi, ree,t Ft- eer,r,ar,1 filet ,, �e s!pGs =. i 1 i7nc Asa �3_ rll Tr+ral ,2r?S! jr: door 1 -t1'rj ! P'yC' a t c Ie`Jat? =,r, ?'-r.If,feet !-,f 1 a ,vat a , rl e ! e `J a t 1 ,-, rt .7. f,_y .;5, f E k' Se=sr,r:_I high w tat, !a e evat1{,n 4c,.('. 1'_et Tsta! ,IeS+9r, V•_,urr,e u=1r1q r;r 1c,rnC,.'yaI f_r`ir, SS/r[`-!D� �: ,r,-n��� S_1 aIUE1 ��".'�IDEL _ENCjT�4 wrDT!i DEPTH AREA 1-2,1-- B;r`,. f T i_Jrr4, i Er,yGTH. x. !3, r T t .. . A,EA 7 Ti_:i:j IN G'_ y'� 0 = L' - F'l . _ L A.c a. + r 4 r,�ikPEA M I DSLC i I1:!f;) H.t ;!�A L' =,7 TriM.: >~ D;=F'Ti + .Vly'l.l(Ir?f`. f��- Y...^,,:31_If-ini AT _'!FJ7 !— DI* -SIGN LI,�li_���jr) ..._EVL7._ '.4 i711'Y f'11. FT. r jv 5. TEMPiDRARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 4a_)0.ir i�=r.�? 1 4Crrr�i.r� square feet Bu i !dings (rrtc-f ar, j 1 c,t water) Len3th ?! Width = 0.0 0,0 �►.r=3 square feet TOTAL DA ?"-i(i�irr,r_� s,quar-e feet dies i gn temporary Star -age period to tie 1'S'O days . `-A, Vc, I Lime of waste produced Appr-i.,x i mate da i ! y pr'ciduct i on of rnar,ur-e i n CF/LJ, SSLW 0.001 _:i_. Vo J ume = 15075rrc_] Los. SSLW C-F of Waste/Lb. /Day ? =,Q gays VC, Iurne = 14,:, 5~, cubic feet 52. V,-, ! erne of wash water- This := tree aMr--,,,r,t ,_,f frost; ,safer- eo fc,r. was - ng f ,=c,r-s ,uToe of fr-est: water- used for a f ! ush system. F ! ush systerns that r-ec i r cu J atr the J agoor, water are accc,urIte j f -,r- in 15A. C.1urr.e = r?.;=r �a1 =+rLS/day I;_r; gays storaos/7.4E, gal jonss e r-; F r sJ iIurne = 0.0 cubic feet 15C. VOlsrrre of rairifa!! in e:.,_ess _,f eva.pc,r-ati_.n Use e'er-j 0d r,t' time 4Jr,en r-ai nfaJ ! exr:ee,_s evap..rat ! car, ! argect arnc,ur:t �Iays r3 r_ G �. i f a. J : _ . "_3 I V I urne - f r} _ FAD. Vo I ume of 25 year - 4ZA r:nur storm m Vo I ume = 7.0 inches / 12 inches per f,-,c,t * DA Vo I ume = 723cubic feet TOTAL REQUIRED TEP9POR'ARY ST= FF:AGE 5A. 14:=:355 cubic feet If,B. C) cubic feet 5C:. 7'2.'3 :=: c u b ! c feet 5D. 7� 3 3 cuts i c fee t TOTAL 2-9 "Z' ' c ur i s f e e t SUMMARY Total requ i reo volume '90C)5cut. i c feet Total oes i 3n volume ava i I . 91711,3 cur i c feet Min. req. treatmer;t voIurr=e n Iu= 5!u•�3e a[c' f(ft �t]ar: /_.07500 CUL'i At elev. 4r_..= feet ; VoI_!fite cur,Ic feet (end pumping) T ,ta1 At e!ev. 4:�,= feet y V,--!I-idle :s _uL-!c feet !Start purrs Irj.-� Seas;,r:a! I: qh Water- t at, I r i PSJat , ttr; a .(_i t eet (J 7. DES? rah!>SD L:Y : APPROVED DY : DATE = 3 -/-c" l Z DATE: _-2- �S rjF_:7F : SEE faT7AC,HEL, N..A'S T E U.T1 L 1ZAT10.r-1 r-- I A N J /a OPERATION AND MAINTENANCE PLAN ------------------------------ This lagoon is designed f ctr '.:ante treatmer: i w i tit m t n imum con tr o I. The t i me r equ i red for the p I anned f i u i d I eve I to tie reached may vary due tr_r so i i cr,nd I t; ons, f I us!-, i n3 operat I ons, and the amount of fresh water ad -Jed to the system. Land application of waste ',Dater- is rec ogn i ier1 a= an acc er'tatt I e method of disposal. Methods of ar'rr I i Cat i on include tier I I d set, center pivot, guns, and tr"ave i f ng grsrs i rr i •lar i._rs. Care shou!d be taken when applying: waste to prevent runoff from the f i e I d or damage to crows. The following items are to be carr i c-o out. 1. It is str(:rn'l y recommended that the treatment 1 ?�,-r o r! tie pre - charged to 1/2' its rapacity to rrrevsr,t e,.cess i e +=rrjerr'e during start-up. Pre-char-3 i rt3 reduces the cc'nc entr=t i'_ n :4 the initial waste enter i n3 tree I air thereby reduc i no r dot-c . So 1 i d5 should be covered with effluent at all times. 2. The attached waste ut i l i zat i ern plan sna I l be followed. Th i s p I an recommends same I i n3 and test i n3 of '.caste ( see Attachment B) tref c'r"e I and ar p I i c at i on. 3. Beg i n rrurrip-out of the i a3e'on wrier f ! to ! +:i ! eve 1 r"eaC',es e € eva- t i or[ marked by permanent rrlarL er-5 . stet' pump-crslt wrien the+ filui,ti je.,,e! r-F?4c :ec r,e`:3Fir_.r, .1:_.w _. bC- _t_e a'r,4!.1 1er-t: i= I o sc; than f„et ,iFeri { t}:. = r'revcgr:tC i , o I r_rc c }' bacteria) 4. The recerrimen._Ier.� max i rfulm amount t •,r aprr I y per irrigation i rrrte ( 1 ) i.ricri anr:i the rec _'mrfiend' _d rn�,,! rflL.m i Ca+ion rate i c f nch per, hour. If,. I':'•eer, vegetah.l C'n on tiie embartl::'ftent. an •ti area_ a•:!Jacer:t tr�:r the I a3oon mowed annua! I y. Ve- etat i on sncl i d be fort i i ivied as needed ter roaintairt =_ vigorc,us stars+!. Imo, Repair- ar:v r_.r-,ded areas or areas darfia'-wed !Dy rijoents and establish ! f's c get:.at j orl . - I 51.: .'-i'ar r it+"l= _ .� r+Y' ri t prtc +,-r'. ram, t`. - it r• T.0 b 1 e r�fn _ i' i s _r7 t a, sta e :ut!ets. -- Tf±e Ci. an ICJate: - Acr fi 1977 r,.- mrr.. tw 1- he Y. sC�tar-Oe rr PO t i rst3f?t5 ! rttrr ::';*er 5 _r4 tr:e �I rl teCi max.=tes Tr!e De- a.r I.ment _rf ter:•: i r _+nff:erst . He __ ! t:-, . and ?Natu: i ,-sac.-,,r. P= _ I!..o i s ! : rt oe E:Iv n- rflcant? I Iri irla`?errert r r,aS t'r!e r e5r rrf's i �r ! i € t_} f'{rr' ar:f ,rc I rs•7 t1s 15 I ak'. 8 11 Swine Farm Waste ..Management Odor Control Checklist Source Cause DMPs to Mlnlmho Odor Site Specific Practices Ftumalead • Swine production Vegetative or wooded buffers; ` 0' Recommended best management practices; L"'bood judgment and common sense Animal body surfaces • Dirty manure -covered animals D 'floors. Floor surfaces • Wei manure -covered doors Slotted floors; - Cr Waterers located.overslotted floors; -' 0 Feeders at high end of solid floors; ❑e manure buildup from.floors; 0"' Un crftoor ventilation far drying . ,�. Manure collection.pits • Urine; .lam Frequent manure removal by [lush, pit recharge, • Partial microbial decomposition or scrape; ❑ Underfloor vcnlllation Ventilation exhaust fans Volatile gases; Ef Fn rnaintenanee;- Dust;_'E", clent air movement -indoor Dust 8'Washdo'vrn hciwcen'groups,-ofanlmals; •' 0 Feed additives; ❑ der covers, A' Feed delivery downspout extenders to feeder covers Flush tanks . Agitation.of recycled lagoon 13 Flush tank covers; liquid while tanks.are filling , 0 Extend fill lines to near bottom of tanks with aitli-siphon vents _ Flush alleys Agitation during wastewater 13Underfloor flush witli underfloor ventilation. T -! conveyance , Pit recharge points • Agitation of recycled lagoon 0 Extend recharge lines to near bottom of pits liquid-whilc pits are filling Willi anti-siplton vents 'Lift stations Agilation during sump tank d Sump tortk covers filling and drawdawn 1. Outs de drain collection • Agitation during wastewater 0 Box covers ' or juttctlon boxes conveyance AM C -November 11, 199b, •page 3 Source Cause DMPs to Minimize Odor Site Specific Practices Standiag water around Improper drainage; Grade and landscape su6h that water drains facilities Microbial decomposition of away from facilities organic matter Marturo tracked onto Poorly mainlalned access roads l2r Form access road maintenance public.roads from farm access - Additional Information ; Available From Swine Manure Management; 0200 Rule/BMP Packet NCSU, County Extension Center Swine Production Farm Potential Odor Sources and Remedies ; EBAE Fact Sheet NCSU -BAE Swine -Production Facility Manure. Management: Pit Recharge - Lagoon Trc6imcni.; EBAE 128.88 NCSU - BAE Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment; EBAE 129-88 NCSU - BAE Lagoon Design and Management for Livestock Manure Treatment and Storage ;. EBAE 10343 . NCSU - BAE Calibration of Manure and Wastewater Application Equipment ; EBAE Fact Sheet NCSU - BAE Controlling Odors from Swine Buildings; PIH-33 NCSU - Swine Extension Environmental Assurance Program ; NPPC Manual NC Pork Producers Assoc Options for Managing Odor ; a report from.the Swine Odor Task Force NCSU Agri Communications Nuisance Concems 'in Animal Manure Management: Odors and Flies; I R0107, 1995 Conference Proceedings Florida Cooperative Extension AMOC -November 11,.1996, Page 5 Insect Control Checklist for Animal Operations Source Cause I3MI's to Control Insects Site Specific Practices Liquid Systcnls Flush clutters Accumulalictl of solids Flush system is designed and operated sufficiently to rcrltove accumulated solids from IIItel's as designed. itelmove bridging ofaccumulatcd solids at discharec Lagoons and fits 0 crusted Solids Maintain lagoons, settling basins and Ails where pest breeding is apparent to nlininlize (lie crusting of solids to a depth of no more than G - 8 inches over more Ihan 30% of surface. l;xccssive Vegetative a Decaying vcgelation Maintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative I11allcr along hater's edge on impoundment's licrinleter. Dry Systcnls Faders • Feed Spillage Cl Design, operate and maintain feed Systcnls (e.g., bunkers and troughs) to minimize the accumulation of decaying wastnge. ❑ Clean up spillage on a routine basis (e.g., 7 - 10 day interval during summer; 15-30 day interval during winlcr). Deed Storage • Accumulations of feed residues Cl Reduce moisture 1CC1111MIZZ16011 within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing ndcquatc contninmeni (e.g., covered biro for brewer's grain and similar high moisture grain products). ❑ Inspect for and reMove or break up nccumulated solids in filter strips around feed storage as needed. AMIC- November 11, 1996, page I Mortality Management Methods (check which method(s) are being implemented) ❑ Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. Rendering at a rendering plant licensed under - P G.S. 206 268.7 Complete incineration ❑ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture ❑ Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must. be : attached) 0 December 18, 1996 •. 1 •'. 1 I PLADEN COUNTY { EMERGENCY ACTION PLAN DIVISION OF WATER QUALITY (DWG!) 910-486-1541 EMERGENCY MANAGEMENT SERVICES (EMS) 910-862-6760 SOIL & WATER CONSERVATION DISTRICT (SWCD) 910-862-69:36 NATURAL RESOURCES CONSERVATION SERVICE (NRCS) 910-862-6936 COOPERATIVE EXTENSION SERVICE (CES) 910--862-4591 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off the site. You should NOT wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to problems are listed below: A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam, any permanent alteration of the dam should be approved by a qualified technical specialist. b. Pump wastes to field at an acceptable rate. c. Stop all additional flow to the lagoon -hold waste in the house if possible. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field -action include: a. Immediately stop waste application. b. Create a temporary diversion or berm to contain the waste. c. Incorporate waste to reduce further runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. i C. Leakage from the waste pipes and sprinklers -action include: ' a. Stop recycle (flushing system) pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. e. Repair all leaks prior to restarting pumps. x D. Leakage from flush system, houses, solids separators —actions include: r _ a. Stop recycle (flushing system) pump. b. Stop irrigation pump. ; C. Make sure no siphon effect has been created. d. Stop all flows in the house, flush systems, or solid �. separators. . e. Repair all leaks prior to restarting pumps. •. t° .� * ► E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -possible action: a. Dig a small sump or ditch to catch all seepage, put in a submersible pump, and pump back into lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in, danger (either on or off of the property) ? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office, at 910--486-1541, after hours, emergency number:919-733-3942. Your phone call should include: YOUR NAME, FACILITY, TELEPHONE NUMBER, THE DETAILS OF THE INCIDENT FROM ITEM #2 ABOVE, THE EXACT LOCATION OF THE FACILITY, AND THE LOCATION OR DIRECTION OF MOVEMENT OF THE SPILL, WEATHER AND WIND CONDITIONS. THE CORRECTIVE MEASURES THAT HAVE BEEN UNDER TAKEN, AND THE SERIOUSNESS OF THE SITUATION. b. If spill leaves property or enters surface waters, call local (EMS) Emergency Management Services at 910-862-6760. c. Instruct EMS to contact local Health Department. d. Contact local Soil and Water Conservation District (SWCD), Natural Resources Conservation Service (NRCS) office at 910-862-6936 and Cooperative Extension Service (CES) at 910-862-4591 for advice/technical assistance. 4. If none of the above works call 911 or the sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. " '• a- f r 5. Contact the contractor of your choice to begin repair of the problem to minimize off —site damage. a. Contractors Name: re4c,, a i.Ms ric. b. Contractors Address: c. Contractors Phone: /4 S9Z- / 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) 1 a. Name; R C-M b. phone: 7i 9!- 517j 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. S. If you are a contract swine grower associated with a swine company integrator, contact the company representative at 1-910-592-5771 A146 � NCDENR North Carolina Department of Environment Beverly Eaves Perdue Govemor Prestage Farms Inc P-14 A&B PO Box 438 Clinton, NC 28329 Dear Prestage Farms Inc: Division of Water Quali Coleen H. Sullins Director `b July 14, 201 _ r M y`tt. -� Dee Freeman RECEIVED `' Secretary 2 0 cui w FRO Subject: Certiiicd.1.1, - AWS090138 P-14 A&B-_ Swine Waste Collection, Treatment, Storage and Application System Bladen County In accordance with your July 13, 2010 request to change operation type without increasing the currently permitted steady state live weight, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Prestage Farms Inc, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG 100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the P-14 A&B, located in Bladen County, with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: Boar/Stud: Wean to Feeder: Farrow to Wean: 4411 Gilts: Farrow to Finish: Farrow to Feeder: Other: If this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. The COC shall be effective from the date of issuance until September 30, 2014, and shall hereby void Certificate of Coverage Number AWS090138 dated October 1, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Please pay careful attention to the record keeping and monitoring conditions in this permit. Record keeping forms are unchanged with this General Permit. Please continue to use the same record keeping forms. 1636 Mail Service Center, Ralegh, North Carolina 27699-1636 Location: 2728 Capital Blvd., Raleigh, North Carolina 27604 011C Rhone; 919-733-3221 1 FAX: 919-7154kW I Customer Service: 1-877-623.5748 NorthCarofina Internet www.ncwaterquality.org An �'}�ti�„al//y Equal Opportunity 1 Affirmadve Action N �/ on Employer z If your Waste Utilization Plan (WUP) has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate you will need to have a new WUP developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Per 15A NCAC 2T .0105(h) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, then an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the Animal Feeding Operations Unit for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. In accordance with Condition II.22 of the General Permit, waste application shall cease within four (4) hours of the time that the National. Weather Service issues a Hurricane Warning, Tropical Storm Warning, or a Flood Watch associated with a tropical system for the county in which the facility is located. You may find detailed watch/warning information for your county by calling the Wilmington, NC National Weather Service office at (910) 762-4289, or by visiting their website at: www.erh.noaa.gov/er/ilm/ This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection Staff may be reached at (910) 433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-3221. Sincerely, for Coleen H. Sullins Enclosure (General Permit AWG 100000) cc: (Certificate of Coverage only for all ccs) Fayetteville Regional Office, Aquifer Protection Section Bladen County Health Department Bladen County Soil and Water Conservation District APS Central Files (Permit No. AWS090138) AFO Notebooks Prestage Farms Inc lN Q rFRQ R EC EI\IF R Michael F. Easley, Governor William G. Ross Jr., Secretary Cq AUG 3 20 North Carolina Department of Environment and Natural Resources Ol lR-FAQ ` cif% "KID Coleen H. Sullins Director Division of Water Quality August 11, 2008 Prestage Farms Inc P-14 A&B PO Box 438 Clinton, NC 28329 Subject: Sludge Compliance Requirement Change Dear Permittee: In accordance with Condition IlI.19 of State General Permit AWG100000, your facility is required to maintain compliance regarding sludge accumulation in your animal waste treatment lagoon(s). As you know, the previous compliance limit was to have a minimum of four (4) feet of treatment depth between the designed stop pump and the average elevation of the top of the sludge blanket. This requirement was based on NRCS Standard No. 359, which was recently modified. As of July 2008, Standard No. 359 does not use the 4-foot requirement. Sludge compliance is now to be based on the sludge volume as a percentage of the total treatment volume. The revised Standard states that sludge accumulation in the permanent treatment zone must be less than 50% of the planned treatment volume. Also, there must be a minimum of 2.5 feet of liquid above the sludge at the pump intake location. If either of these conditions is not met then sludge must be removed or managed in accordance with an approved Plan of Action for Lagoon Sludge Reduction (POA). A new sludge survey worksheet has been developed to calculate sludge and treatment volumes to determine compliance. Our records indicate that you have filed a Sludge POA for one or more of the lagoons at your facility. Based on the changes to the sludge requirements in Standard No. 359, your lagoon(s) may already be in compliance without any sludge removal. Using your lagoon design (or as - built information) and current sludge survey measurements, complete the NEW sludge survey worksheet. If you have any difficulty in locating or understanding your lagoon design information, please contact your technical specialist or county Soil & Water office. N��il, Carolina �Vatura!!y Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Internet: www.newatemuality.orre Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax 1: (919) 715-0588 - Fax 2: (919)715-6048 An Equal Opporlun4lAffirmative Action Employer- 50% Recyciedll()% Post Consumer Paper Send both sludge survey worksheets, OLD and NEW, to the address below if you feel that your lagoon(s) is in compliance and wish to withdraw your POA. Our staff will review the information and notify you of our decision. NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 If you have any questions about the new sludge requirement, sludge survey worksheet, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733- 3221. Sincerely, --14' &-�� Keith Larick, Supervisor Animal Feeding Operations Unit Enclosures cc (w/o enclosures): Bladen County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - AWS090138 Waste Utilization Plan F:: ) ?_" 6 Producer: Prestage Farms, Inc. County: Bladen Name of Farm: P-15 Location: P_ O. Box 438 Clinton NC 28329 Phone: 910-592-5771 C Type of Operation: Farrow -Feed 1 C RECEWD' Number of Animal: 1250 Storage Structure: Anaerobic Lagoon f.�� Method of Application: Irrigation Amount of waste produced per year: 9183 ton/year _� ��ILFR�f,I+�IH: =mc Amount of plant available N (PAN) produced/year.- 8125 Ibs.lyear The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors*are important in the implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1 _ Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4_ Do not apply waste on saturated soils , when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6_ To maximize the value of the nutrients for crops production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not. more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems_ This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which RECEIVED I DENR I DWQ Aquifer Prntartinn gprtion APR 0 6 2009 P-15 Page 2 could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production_ This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H _0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract No. Field No. Soil Type Crop Code Yield/Ac Lbs. N unit Acres Lbs N Used Month to Apply Lbs. N Per Ac. 1835 1A GoA CB -Graze 5.5 50 5.60 1540 MAR-OCT 275 1835 1A GoA SG -Graze 1 50 5.60 280 OCT-MAR 50 1835 2A Fo CB -Graze 5.1 50 5.50 1403 MAR-OCT 255 1835 2A Fo SG -Graze 1 50 5.50 275 OCT-MAR 50 1835 2B NoB CB -Graze 5.2 50 8.50 2210 MAR-OCT 260 1835 2B NoB SG -Graze 1 50 8.50 425 OCT-MAR 50 1835 3A Ra CB -Graze 3.8 50 10.20 1938 MAR-OCT 190 1835 3A Ra SG -Graze 1 50 10.20 510 OCT-MAR 50 Total 29.80 8581 lbs. Available Nitrogen 8125 lbs. Surplus or deficit -456 lbs. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. P-15 Page 3 The applicator is cautioned that P and K may be over applied while meeting the N requirements_ In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through grazing, hay and for silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc_ is to be removed for hay or silage, care should be exercised not to let small grain to reach materity, especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables_ See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1250 lbs- of plant available nitrogen per year in the sludge. If you remove sludge every 5 years you will have approximately 6250 lbs. of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 21 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 50 acres of land. Please be aware that these are only estmates of the PAN and the land needed_ Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity P' 15 Page 4 of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following table is provi.ded as a guide for establishing application rates and amounts. Tract No. Field No. Soil Type Crop Code Applic. Rate(inlhr) Appiic. Amount 1835 1A GoA CB -Graze 0.5 1.0 1835 1A GoA SG -Graze 0.5 1.0 1835 2A Fo CB -Graze 0.5 1.0 1835 2A Fo SG -Graze 0.5 1.0 1835 2B NoB CB -Graze 0.5 1.0 1835 2B NOB SG -Graze 0.5 1.0 1835 3A Ra CB -Graze 0.4 1.0 1835 3A Ra SG -Graze 0.4 1.0 P-15 Page 5 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be,within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to appling the waste. NARRATIVE OF OPERATION P-15 Page 6 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply waste. If the producer does not own adequate land to properly dispose of waste , he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG standard 393 - Filte'r Strip)_ Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff does not occur offsite or to the surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen_ Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potentual for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11, Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residenrial property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). P-15 Page 7 REQUIRED SPECIFICATIONS (continued) 12. Animal waste shall not be applied closer than 100 feet to wells_ 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by he landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist'. Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16_ Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegtation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidences of erosion, leakage or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illigal discharge, pollution and erosion. 19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site_ 20. Animal waste can be used in a rotation that includes vegetation and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 _ Highly visible markers shall be installed to mark the top and the bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining. element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels, pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 8 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: P-15 Owner/Manager Agreement Prestage Farms, Inc. I (we) understand and will follow and implement the specifications and the operation and maintenance proce- dures established in the approved animal waste utilization plan for the farm named above. I (we) Know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner! Prestage Farms, Inc. Signature: Pfer blG CARM�5�7-+rc.--->Ss �. ..«...- �•�. - Name of Manager (If different from owner) Signature: Name of Person Preparing Plan: G. Glenn Clifton Affiliation: Prestage Farms, Inc. Address: P.O. Box 438 Clinton, NC 28329 Phone: 910-596-5749 Date: i8 d Date: Signature: �, ,.w,r. C ,��' - — Date: 3 /g a g July 1, 2007 J B Priest Michael F. Easley, Governor William G. Ross Jr.. Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality Priest Farm #2 '1 2 7 E. J 4132 Lisbon Rd Council, NC 28434 - Subject: Certificate of Coverage No. AWS090038 Priest Farm #2 Animal Waste Management System Bladen County Dear J B Priest: In accordance with your application received on 4-Jan-07, we are hereby forwarding to you this Certificate of Coverage (COC) issued to J B Priest, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Priest Farm #2, located in Bladen County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 3672 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition III.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keqping and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: www_ncwaterqualitv.org Location: 2728 Capital Boulevard An Equal OpporhtnilylAirtrmative Acfion Employer- 50% Recydedl10% Post Consumer Paper �l� NCarolina 1`urn(ty Raleigh. NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per l 5A NC AC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to MRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Bladen County Health Department Bladen County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS090038 Michael F. Easley, Governor o�oF w a rFgQG oNt=!V -c William G. Ross Jr- Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality July 1, 2007 Prestage Farms Inc - P-14 A&B PO Box 438 ,� u ; j Clinton, NC 28329 Subject: Certificate of Coverage No. AWS090138 P-14 A&B Animal Waste Management System Bladen County Dear Prestage Farms Inc: In accordance with your application received on 15-Dec-06, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Prestage Farms Inc, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG 100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the P-14 A&B, located in Bladen County, with ananimal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 4500 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 2500 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition M.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Intemet: w'ww.ncwateraualitv.or¢ Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer- 50% Recydedlt0% Post Consumer Paper Nam` Carolina QtllPll��lf Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh. NC 27604 Fax 1: (919) 715-0588 Fax 2: (919)715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, 1 _ for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Bladen County Health Department Bladen County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS090138 RECEIVED JUL 05 alorth ON-Fp�� July 1, 2007 Prestage Farms Inc P-14 A&B PO Box 438 Clinton, NC 28329 Dear Prestage Farms Inc: Michael F. Easley, Governor William G. Ross Jr., Secretary Department of avironment and Natural Resources Colcen H. Sullins. Director Division of Water Quality Subject: Certificate of Coverage No. AWS090138 P-14 A&B Animal Waste Management System Bladen County In accordance with your application received on 15-Dec-06, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Prestage Farms Inc, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the P-14 A&B, located in Bladen County, with an animal capacity of no greater than the following swine annual averages: Farrow to wean: 2907 Farrow to Feeder: 1248 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition I1I.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. _Please pay careful attention to the record keeping and monitoringconditions in this permit. If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. IV Carolina �11 aturu!!r� North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Telephone: (919) 733-7015 Intemet: www.ncwatcrqualitY.org Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax: (919) 733-2496 Customer Service: (877) 623-6748 An Equal OpportunitylAlfirmative Action Employer— 50% Recyded/10% Post Consumer Paper The issuance of this COC does'not-excuse the,Perniittee.from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .01 I l(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through I43-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG 100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Bladen County Health Department Bladen County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS090138 FCOVED JUL 05 W QW-FAQROMOIRM Prestage Farms Inc P-14 A&B PO Box 438 Clinton, NC 28329 Dear Prestage Farms Inc: July 1, 2007 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins. Director Division of Water Quality Subject: Certificate of Coverage No. AWS090138 P-14 A&B Animal Waste Management System Bladen County In accordance with your application received on 15-Dec-06, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Prestage Farms Inc, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the P-14 A&B, located in Bladen County, with an animal capacity of no greater than the following swine annual averages: Farrow to wean: 2907 Farrow to Feeder: 1248 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition III.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keening and monitoring conditions in this hermit. If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. North Carolina Division of Water Quality 1617 Mail Service Center Internet: www.newateraualitv.00 Location: 512 N. Salisbury St. No ` Carolina �turally Raleigh, NC 27699-1617 Telephone: (919) 733-7015 Raleigh, NC 27604 Fax: (919) 733-2496 Customer Service: (877) 623-6748 An Equal Opportunity/Affirmative Action Employer— 50°% Recycled110°% Post Consumer Paper j�\ -(-r t,, 4) � l ;j C.. 1� The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable rtn"-� laws, rules, standards, and ordinances (local, statd.5i6aif6d ral-66r does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG 100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Bladen County Health Department Bladen County Soil and Water Conservation District sFayettteville_Re-gioiial-Office; Aquifer Protection- Section AFO Unit Central Files Permit File AWS090138 EEMM OL/19/04 MON 15:32 FAX 910 592 9552 PRESTAGE FARMS E1001 ANIMAL FACILITY ANNUAL CERTIFICATION FO%N1 Certificate of Coverage or Permit Number Nr- A2ag 13 g-.-_: County Blnden - Year 200_5 Facility Name (as shown on Certificate of Coverage or Permit)�P -_14 A-8 Operator in Charge for this Facility Sere o _ Certification # qg S' Aso_ Lan)application of animal waste as allowed by the above permit occtsred during the past calendar year f YES NO. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on how the animal waste was handled. Part I : Facility Information:_ 1. Total number of application Fields ❑ or Pulls !(please check the t ppropriate box) in the Certified Animal Waste Management Plan (CAWMP): 1'7_ _ Total U.;eable Acres approved in the CAWMP 2. Total number of Fields ❑ or Pulls 9(please check the appropriate box) on which land application occurred during the year: - _ L7 - - Total Acres on whicr: waste was applied 3. Total pounds of Plant Available Nitrogen (PAN) applied during tht. year for all application sites: 3' 4 3 - 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be lanai applied annually by the CAWMP and the permit. ,? -7 Y O 5 5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken off site during the year tons ❑ or gallor_s 2' (pleease check the appropriate box) 6. Annual average number'of animals by type at this facility during th _ previous year: y186 7. Largest and smallest number of animals by type at this facility at any one time during the previous year: Largest Smallest ya 70 (These numbers are for informational purposes only since the only Kermit limit on the number of animals at the facilityis the annual average numbers) 8.- facility's Integrator if applicable: r - _ __ Part 11: Facifi Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE_ 3. Only animal waste generated at this facility was applied to the perm: e ites-siusing Yes ❑ No the past calendar year.RECEIVED AFACF 3-14-03 1 1 OENp-FAYEMLLEREGlOtaOFRCE 01/•19/04 NON 15:33 FAX 910 592 9552 PRESTAGE. FARMS Q002 2_ The facility was operated in such a way that there was no direct runoff of waste from d Yes C No the facility (including.the houses, lagoons/storage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water_ from this facility during the past YYes ❑ N calendar year. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during Pf Yes ❑ No the past calendar year. 5. There was no PAN application to any fields or crops at this facility greater than the Yes ❑ No levels specified in this facility's CAWMP during the past calendar year. b. All land application equipment was calibrated at least once during the past calendar year. Yes ❑ No 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon ❑ Yes dNo was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed. Se +4f S. 8. A n copy of the Anual Sludge Survey Form for this facility is attached to this Certification. _,( E Yes ❑ No 9. Annual soils analysis were performed on each field receiving animal waste during the Yes ❑ No past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year? U YeS ❑. No 11. All required monitoring and reporting was performed in accordance with the facility's dYes ❑ No permit during the past calendar year. 12. All operations and maintenance requirements in the permit were complied with during 9Yes ❑ No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 13. Crops as specified in the CAWMP were maintained during the past calendar year on all dYes ❑ N, sites receiving animal waste and the crops grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the permit and the CAWMp for this facility were Lj Ye5 ❑ No maintained during each application of animal waste during the past calendar year. "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. i am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations_" Q .P, �- SigriaA e of Operator in Ch; (if different from Permittee) e xx8o` Date Z'I f 0 t. Date AFACF 3-14-03 2 Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number B. Lagoon Identification - ig 1 C. Person(s) taking Measurements .ne [ C uddy D. Date of Measurements .) - .z . - E. Methods/Devices Used for Measurement of: a. Distance from the lagoon liquid surface to the top of the sludge layer: b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: i c. Thickness of the sludge layer if making a direct measurement with "core sampler": F. Lagoon Surface Area (using dimensions at inside top of bank): 3. (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G_ Estimate number of sampling points: a. Less than 1.33 acre: Use 8 points b. If more than 1.33 acre, .:?. / acres x 6 = a0 , with maximum of 24. (Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet". 1. At time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): �, s J. Determine distance from Maximum Liquid Level to Minimum Liquid Level: a.0 (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid level: Item .I - Item I, assuming present liquid level is below Max. Liq. Level: L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points): M. Record from sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): 4. 4 N. Record from sludge survey data sheet the average thickness of the sludge layer. %- S O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): y. (Note: If Item O is less than 4 ft., a sludge removal and utilization plan may be required by N. C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by m L_ n7 [_ '?v�� _ r r Date: Print Name ✓ Signature White - Office Yellow - Producer Sludge Survey Data Sheet Lagoon Identification: Sludge Survey Data Sheet I Completed by:. lZ�g ,� T Date: - 1.1 -OS Print Name S4nature !8 (A) Grid Point No. (D) Distance from liquid surface to top of sludge (C) Distance from liquid surface to lagoon bottom soil (C)-(B) Thickness of sludge la er Ft. & inches Feet tenths Ft. & inches Feet tenths Ft. & inches Feet tenths 1 ,5 2 $ 3 4 5 6 7 B 9 ?. S 10 S. S 11. 12 b. 13 S 14 G.1 15 16 17 3 18 S, J 19 20 !{ o 21 22 23 24 Average �, *All Grid Points and corresponding sludge laver thickness must be shown on a sketch attached to this Sludge Survey Data Sheet. See Appendix 6 for conversion from inches to tenths of feet. White - Office Yellow - Producer Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number- B. Lagoon Identification P -- !l y IQ (50" , {a "'A' C. Person(s) taking Measurements --)Zj rn 5 + ReAdc& D. Date of Measurements a - z a - E. Methods/Devices Used for Measurement of a. Distance from the lagoon liquid surface to the top of the sludge layer: 'Con r ct r _ b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: c. Thickness of the sludge layer if making a direct measurement with "core sampler": F. Lagoon Surface Area (using dimensions at inside top of bank): 3 (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points: a_ Less than 1.33 acre: Use 8 points b. If more than 1.33 acre, 3 acres x 6 = , with maximum of 24. (Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet". 1. At time of sludge survey, also measure the distance from the Maximum Liquid Level (o to the Present Liquid Level (measure at the lagoon gage pole): • J. Determine distance from Maximum Liquid Level to Minimum Liquid Level: �. D (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid level: Item J - Item I, assuming present liquid level is below Max. Liq. Level: % • Li L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points): Q • a- M. Record from sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): 6.3 N. Record from sludge survey data sheet the average thickness of the sludge layer: � . 9 O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K):� (Note: if Item O is less than 4 ft., a sludge removal and utilization plan may be required by N. C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by- C 2&. - C Date: -2 -.2 a - o S Print Name U± Signature White - Office Yellow - Producer Sludge Survey Data Sheet Lagoon Identification: Sludge Survey Data Sheet E- Imo10rM Completed by: r r Date: 2_-.2� - 05 Print Name Si nature (A) Grid Point No. (B) Distance from liquid surface to top of sludge (C) Distance from liquid surface to la oon bottom soil (C)-(B) Thickness of sludge la er Ft. & inches Feet tenths Ft. & inches Feet tenths Ft. & inches Feet tenths 6 , L4 --� 2 6.6 3 5.s 4 5 6 6, 7 6.a 8 .1 9 �, O 10 S, 11 12 13 6.3 14 6, 6 15 16 17 6, 1 18 19 20 21 22 23 24 Average 63 *All Grid Points and corresponding sludge laver thickness must be shown on a sketch attached to this Sludge Survey Data Sheet. See Appendix 6 for conversion from inches to tenths of feet. White - Office Yellow - Producer r7 Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number B. Lagoon Identification P - J Y Q C. Person(s) taking Measurements - ,T ,,.� 5 rt- 1sr . dv D. Date of Measurements �L - z s -- :}S E. Methods/Devices Used for Measurement of: a. Distance from the lagoon liquid surface to the top of the sludge layer: b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: Lsl year,: c. Thickness of the sludge layer if malting a direct measurement with "core sampler": F. Lagoon Surface Area (using dimensions at inside top of bank): J. D (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points: a. Less than 1.33 acre: Use 8 points b. If more than 1.33 acre, 3. o acres x. 6 = ��, with maximum of 24. (Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet". 1. At time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): , Lo J. Determine distance from Maximum Liquid Level to Minimum Liquid Level: (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid level: Item J - Item I, assuming present liquid level is below Max. Liq. Level: L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points): r% M. Record from sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): q, I_ N. Record from sludge survey data sheet the average thickness of the sludge layer: -, L O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): 3, k (Note: If Item 0 is less'than 4 ft., a sludge removal and utilization plan may be required by N. C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by .r7 (� rv, ; f Date: , -.7 2 -v5 Print Name C Signature White - Office Yellow - Producer Sludge Survey Data Sheet Lagoon Identification: Sludge Survey Data Sheet -1 Completed by: Jurn r + C's ? c.. _ �rr,.�i Date: Print Name Signature (A) Grid Point No. (B) Distance from liquid surface to top of sludge (C) Distance from liquid surface to lacloon bottom soil (C)-(B) Thickness of sludge la er Ft. 8+ inches Feet tenths Ft. & inches Feet tenths Ft. & inches Feet tenths 1 .3 2 3 4 5 6 4.3 7 8 V• ! 9 q.0 10 Y. 3 11 3.9 12 4i.0 13 3, 14 1 15 16 1 17 18 �. f 19 20 21 22 23 24 Average *All Grid Points and corresponding sludge laver thickness must be shown on a sketch attached to this Sludge Survey Data Sheet. See Appendix 6 for conversion from inches to tenths of feet. White - Office Yellow - Producer ,01/19/04 IdOH 15:32 FAX 910 592 9552 PRFSTAGE FARMS Eli Its f , A' -'AR 0 2 2005 ANIMAL FACILITY ANNUAL CERTIFICATII NFFORk1RFCfG,j„ oFPCF Certificate of Coverage or Permit Number ALGA a oAi 3 g County & e-n _ Year 200A Facility Name (as shown on Certificate of Coverage or Permit) P- I y fl - g Operator in Charge for this Facility .? r - P Certification # Sa Land application of animal waste as allowed by the above permit occurred during the past calendar year Z YES NO. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on how the animal waste was handled. _Part I : Facility Information: I . Total number of application Fields ❑ or Pulls id'(please check the appropriate box) in the Certified Animal Waste Management Plan (CAWMP): _ 11 Total Useable Acres approved in the CAWMP .3 2. Total number of Fields ❑ or Pulls (please check the appropriate box) on which land application occurred during the year: lb Total Acres on which waste was applied 3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites: 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied_ annually by the CAWMP and the permit: 5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken off site during the year Sr tons ❑ or gallons ❑ (please check the appropriate box) 6. Annual average number of animals by type at this'facility during the previous year: _.._ 1117 - 7. Largest and smallest number of animals by type at this facility at any one time during the previous year: Largest - 4�'a Smallest --� b (These numbers are for informational purposes only since the only permit limit on the number of animals at the facility is the annual average numbers) 8 Facility's Integrator if applicable: _ Ey&,s`( re m^arm S Part II: Facility Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO'WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. I. Only animal waste generated at this facility was applied to the permitted sites during 9Yes ❑ No the past calendar year. AFACF 3-14-03 Q1/19/O4 MON 15:33 FAX 910 592 9552 ®STAGE FARMS 9002 2. The facility was operated in such a way that there was no direct runoff of waste from dYes C No the facility (including the houses, lagoons/storage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility during the past cs ❑ N calendar year. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during ZYes ❑ No the past calendar year, 5. There was no PAN application to any fields or crops at this facility greater than the OYes ❑ No levels specified in this facility's CAWMP during the past calendar year. ,/ 6. All land application equipment was calibrated at least once during the past calendar year. & Yes ❑ No 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon ❑Yes R/No was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed. 8_ A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. Yes ❑ No 9. Annual soils analysis were performed on each field receiving animal waste during the dYes ❑ No past calendar year. _/ 10. Soil pH was maintained as specified in the permit during the past calendar Year? iJ Yes ❑ No 11. All required monitoring and reporting was performed in accordance with the facility's [r Yes ❑ No permit during the past calendar year. 12. All operations and maintenance requirements in the permit were complied with during Yes ❑ No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 13. Crops as specified in the CAWMP were maintained during the past calendar year on all R(Yes ❑ N. sites receiving animal waste and the crops grown were removed in accordance with. the facility's permit. 14. All buffer requirements as specified on the permit and the CAWMP for this facility were 9 YeS ❑ No maintained during each application of animal waste during the past calendar year. "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personneI properly gather and evaluate the information submitted_ Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted 1s, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Yermittee Name and Mile (tvRe or mint) z JZ0 of Date i/ Il ds- - Date different Permittee) AFACF 3-14-03 2 T � Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number 19- f 38 B. Lagoon Identification C. Person(s) taking Measurements �j • ��mb T D. Date of Measurements E. Methods/Devices Used for Measuement of: a. Distance from the lagoon liquid surface to the top of the sludge layer, i b. Distanc]e�from the lagoon liquid surface to the bottom (soil) of lagoon: g0Is- &.if YV1fGA1JAjdOaWA c. Thickness of the sludge layer if making a direct measurement with 'core sampler' F. Lagoon Surface Area (using dimensions at the inside top of bank): 3 (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points b. If more than 1.33 acres, ,3 acres x 6 = �g`, with maximum of 24. (using sketch and dimensions, develop a uniform 'grid' that has number of intersection points that match mast closely with the estimated number of sampling points needed. Number the grid intersection points on the' lagoon grid to correspond with the data to be recorded for points of measurement) i H. Conduct sludge survey and record data on "Sludge Survey Data Sheet". I. At the time of sludge survey, also measure the distance from the Ma)amum Liquid Level p to the Present Liquid Level (measure at the lagoon gage pole): r 0 J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: a , (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid Level: ltemJ - Rein I, assuming present liquid level is below Max. Uq. Level: 1 L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom for the �j �f O (average all measuement points}: , M. Record from the sludge survey data sheet the distance from the present liquid surface level to the top the for the of sludge layer (average all measurement points). N. Record from the sludge survey data sheet the average thickness of the sludge layer: �. r O. Calculate the thickness of the existing Liquid Treatment Zone (item M - Rem Ky 5, 1 (Note: If Item O Is less than 4 ft, a sludge removal and utilization plan maybe required by N.C. DWO. See your specific permit or contact DWQ for more Information.)f P. Proceed to the sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with unfforin side slope. Completed by: Date: Print Name Signature Sludge Survey Data Sheet Lagoon Identification: jy— Completed By: s , L!a rr% k, Date: Print Name Signature if i •• Gri -. r . I I to IOP of ••- Distance from liquidsludge to lagoon bottom • s - mar = �■ ; All Grid Point' and corresponding stud a layer thickness must be shown on a sketch attached to this Sludge Survey Data Sheet. Conversion Table =rOrn Inches to -enihs of feet Inches Tenths �f feet Inches Tenths of feet 1 0.1 7 0.6 2 G.2; 8 0.7 3 0.2i 9 0.7 = 0.3 10 0.8 5 04" 11 0.9 6 G.� • 12 1.0 • I- . - •- _! .I . � i__�i� t I � - ��. } _ -I t ' '�-i I _' �-'1 L r.-r' _�.,<.'-'---1.. -- ' •- - - - - - - _ i E , IlFAi�atMlg�_Lp_ 1- i--'_..• L I-I--1. _' '�_�.i _ _ _ ' - _ I. I L ' {-- !-I! i ! 1` I i ` i i t ��.. !_I_ !_ �_.L I I LT _. 1 ' ! _ _!._!. _ ' ,— L .:. - if • F .- --L I— i 1 L.• ]_1_ I. J i ;__q_ — ��. .! L i_LL� L - -- 1_L L1 -�- -� � j • fi t- �l I ! ! 'F 4 !�_' ! - r i._� ' :_' ' ! . } I- ! � —�_ `i--r � �- �—� -1—�--`- -IL-� I I Li �_ rr•• !_ Jr. t �_i i_I-f_ t ! # t--, i • � —!� _ ; � r , i I ! - _i._ - I ' 1 _�.. _ _ •_i I i - I � , "t , I _ I ! I � ! T. —t— i`1_. _ I --iW_L_7 L: T _ 1---;��_ 1 L, _L...L_!__.._,—t. .7'•_•I+__. _ L r ��-i--�-�''- .- r 't-- -' --- --- E I J! � i t -4 _� _ a I _r i, ��- i ice' 1 , I ! i ; 1 -r ��-• i I _���--i--. -i , -r-!_I �'. • ---• - ' '-- I—�--=—ice — �f�,— ' I ' ! '_ �- !—I—I - -f�� -- -' � I ;_ L , •^ i � ' � --'f--1_:_ J '' i.. l.i_� _I 1 r- L, I _. ; 1 i - - -- - » - ;...�_y--1— 1—L � f"' _t � -I•- — } i �� -t-�.- 1 7 �- I - -- I I 1 , + -. I--L � � ! j I ! ! i � �. � E ' _ i_.1_LI �—L.L _i__� �• I I `! i -' �-i f_ i '. ' .1 r� ' -�--! 1 ' _'__� _ � J 1 ! 1 I I l i 1_ LLL—! I ,err-�--�-��- I !- -�- - ! I `-'-- - ' i_.— 1__, _. t —I — .�_L—;_•_��- ___.._._--�'I•'-'_J--r-i--L-fi..! t_L_I_ I_. }._ �,.. _ _ '.�_� hL-� - i - `- I _ I 1 Iv LIS J__L__il , - t--__' - - -- I -'-� !_ I 1 _A � � - - -' - -I — €! fff I I 1 r ! I , i. LA 11-1 , _ I ..-----'-----•--`-��.-•-�-�-•--•-•- ---•_,-------�-•_•-•-•-�-^-�-. ,_•-i----r •-•--�•---_-�-r-�-�..Y �.__. .-T r ---..--r-t-•--.---r----r---,---r--i--�-t--r-r-`r-r-r-r•-r" Lagoon Sludge Survey Fort A. Farm Permit or OWQ Identification Number — 3 $ B. Lagoon Identification _ 1'" —, 4 & Fy�r6glrr�_ C. Person(s) taking Measurements t� �-0► D. Date of Measurements - I[ j "O y E. Methods/Deviceg Used for Measuement of: a. Distance from the lagoon liquid surface to the top of the sludge layer: Sbnar: b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: a fihickness of the sludge layerif making a direct measurement with 'core sampler' F. Lagoon Surface Area (using dimensions at the inside top of bank), .3� + (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points: a. Less than 1.33 awes., Use 8 points b. If more than 1,33 acres, all acres x 6 = ) , with maximum of 24. (using sketch and dimensions, develop a uniform 'grid' that has number of intersection points that match mci I closely with the estimated number of sampling points needed. Number the grid Intersection points on the lagoon grid to correspond with the data W be recorded for points of measurement) i H. Conduct sludge survey and record data on 'Sludge Survey Data Sheer. I. At the time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Ugbid Level (measure at the lagoon gage pole): . a J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: a, o (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid b Level: ItemJ - item I, assuming present liquid level Is below Max. Liq. Level: ' Q L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measuement points): 2,117 M. Record from the sludge survey data sheet the distance from the present liquid surface level to the top of the Mudge layer (average for all the measurement points): y N. Record from the sludge survey data sheet the average thickness of the sludge layer. a, O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - item K): (Note: If item O is less than 4 ft., a sludge removal and utilization plan may be required by N.C. DWQ. See *our specific permit or contact DWQ for more Information.) P. Proceed to the sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by: _ jR Date: ]J 3- Oy Print Name Signature Sludge Survey Data Sheet I Completed By: _yT 1..Q r b Print Name Lagoon Identification rF"Zin-ature ' .w /Li . NOW MIA A t1!<<1 Date: - 041 (A) Grid Point No. j (B) Distance from liquid surface t'top of sludge (C) r distance from liquid surface to lagoon bottom (soil) (D) Tf ickness of sludge la rer Ft. & inches Feet (tenths) Ft. & inches Feet (tenths) Ft. & inches Feet (tenths) 1 3.0 rb 66 2 I 3.3 7,63 3 i 7• 3 4 el1. 573 6 i ,0 7 I 0 0 8 1710 a. 9 i .6 ,Y 10 .3.7 7.7 11 ! 7 �. 12 , Iq d. 13 I ,0 a 147,9. to 15 ! y 7.8 1 1. 16 17 E 7 18 19 20 21 1 22 23 I 24 Average i �' 7.7 " All Conversion Table FMm Inches to Tanthe of f bat Inches Tenths c# feet Inches Tenths of feet . 1 0.1°; 7 0.5 2 0.2! 8 0.7 3 0.2 ! 9 0.7 4 0.3 1 o 0-8 5 0.-4 1 11 0.9 5 0.5i 112 1.0 a.� • _ _ I I � r-� L{ I i 1 TI ! I i ' i r i , i � i i � "I --- � l-J— - _�- ! _ i r -I-•-_-� I- t --I-'I"-' �'__�..-._ -_- --I � - ' � i I I � ' � -i.. I - 4L .4--.L---_r _... .T:_ 1�P�--F �'-F�� _ _i ..i. ! �1� �• _�' I- ! _L_I . L i- II 1 - � _ I L I I I ' I _. - - - L i �I_."I.' r t i ! II ( y4 � II I ;. L ;__L_ T.- I._ _ � i 1- �_!-j_ L i k _t•; i '_._ '_' � ' �j _�. ' ' I : _ --•--- -- — �—--I---- I�.��—' _l_ I ,��i r _: I� —.. ---' �— r ! � — —I _t ! �— I__;_ I s I _ f j__��" , ; j I _ I 1 i I I , ' i r L.t_L_i , I I I CC i 1_r__i._�, I .A � i�l"� I I'I��- , - -��_ j �-.: � S��i -� k , }F t 5c---'+►;'-� L-.7 ; �. ; � 3i-��-� - - -- � � f �' - - I 1� i I I I I i3 - f .i fs I. _ L-L ' I {--t��1-'_j-. �i - , i __z I L_.,�_Li—L— i L-- Lr' � I � .�_, ti 5 - - � � - �1- ` �,�-�--'�� � -- I -- - •- -- ..... I -- I -r-L.- _ w I4 _i ! i L-•-L-I I r r t_L d I ' ' '-E Y r-~^ ! L��rt_w_1_J_, ! �a I I I _ .. ' - __i y ' i - -_ ! J -_S, I L-� I _I I I �-� i i � I I _�-- 1.4I '� .I_.._ I I_.L.1_� : I : I ' t 3 LL !! I I i� �? { I . ��.... J.- Ll J_.L_L LL_ - r _.i L ! L ' ! , - ! I T : - r LIJ I ! I ; I ! .. .... ., _.._ , I t I I c LI_LE._j'-. i I_l_! --; -- - - - - - - _ Lagoon Sludge Si"ey Form A. Farm Permit or DWQ Identification Number 9 - 139 B. Lagoon Identification C. Person(s) taking Measurements D. Date of Measurements 1 -1,�O E. Methods0evices Used for Measuement of: a. Distance from the lagoon liquid surface to the top of the sludge layer. sonar- i b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: c. Thickness of the sludge layer if making a direct measurement with "Core sampler' F. Lagoon Surface Area (using dimensions at the inside top of bank): ,3,0 (acres) (Dtaw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points b. If more than 1.33 acres, acres x 6 = , , with maximum of 24. t (usi ing sketch and dimensions, develop a uniform 'grid' that has number of intersection points that match mast closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheer. 1. At the time of sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gage pole): Q J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: a. O (Determine from Plan or other lagoon records) K. Calculate distande from present liquid surface level to Minimum Liquid Level: ItemJ - Item I, assuming present liquid level Is below Max. Liq. Level: 1.3 L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measuement points): �. M. Record from the sludge survey data sheet the distance from the present liquid surface level pr to the top of the sludge layer (average for all the measurement points): . 8 N. Record from the sludge survey data sheet the average thickness of the sludge layer. o� , O. Calculate the thickness of the exlsting liquid Treatment Zone (Item M - Item K): 315 (Note: If item O is less than 4 ft.. a sludge removal and utilization plan may be required by N.C. DWQ. See your specific permit or contact DWQ for more Information.)"I P. Proceed to the sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by: t J� i-,..A —M b gaamdDate: - ,3 Print Name a Signature Sludge Survey Data Sheet Completed By: iJ. LQM�, -- 4 'Print Name Lagoon Identification Cb.,MaA damil- Signature p - / I-R- Date: — ,3- (A) Grid Point No. (B) Distance from liquid surface i to top of sludge (C) Distance from liquid surface to lagoon bottom (soil) (D) Thickness of sludge layer Ft. & Inches Feet (tenths) Ft_ 8 inches Feet (tenths) Ft. 8 inches Feet (tenths) E 7.F a•7 2 !q, , Ig • `16 3 Lt.7 7.s QX 4' .2. $ 5 ! fi 7 q.62. Y2. 8 -7. S A. 9 I o 10 5.2 .�.3 11 12 I a. 13 i '1 a 14 -a, 15 v 7.9 a. 16 17 18 y 19 ' 20 I 21 22 23 24 Average Ii . a • O n 1 1 Conversinn Tahla Fre rn Inrhac to -anfhc of feat Inches Tenths �f feet Inches Tenths of feet 1 0.11 7 0.5 2 O.2I a 0.7 3 0.2 i 9 0.7 = 1 0.31 10 0.8 5 1 0.- F 11 0.9 5 1 0.5! 12 1.0 m hown on a sketch 0 rr -1. I'r_T_ _fi _�_jTT-FT TTT'f' T77 T-'i—' Ir T 7, -1 1 T -7, f ­ . i ­1 F . F I. ­ .1-! _ . -_ ­ t- i f-f.. _.�_ ...... � ".. ­ -1- ...... F 1-1 . - T - [-T -7, L r .-FT.- -.F F Ti- _7 I— r IL F I _7 T i 7T 7 --j-L L r T r j . r T_r'_ F r +: f j I . -_ ­F_E--�; .74.'T' r r-rFF t T_ .. .. .... ... . -T T C' 7 4 F r 1 !-r- - I -, �_' � _r TT r FT f -7-T F L I'7 Fl 1 T F F -7 F TT . . . . . j F- 77 F F i 7_ F A -T- F 'f j F-4 r I_ T T' F IT _-F 14- r A— I —FT -T I -'r- F F'l I I :' I I I I ­.— - - — _ I - — '_ -_ !� t - !.- —, '_'_ 7 L L r r- 7 • -T ! I . -.L-r FF. i Fj_ 'I rl T ---------- .-T T i. I FTT T F_ Fl- f TT_ I r , I I . --- l-, �4_ FF T'_ F f -�- - r r'T-se . F-'7 -r r- . I 'i- -1 1 r ' - 'f 7 77 r I -jr-F ' _j__ 7' —FF F F TT 7.17_ -L-. F. 4­1 F L .. ..... P"T F 1­1-1_�T r -7- F iC",r f- T F"Ir F jFFF T_ I F­ I --F 1 7 T__ T FT T r__r_ ­T_ T FT r - 17 7­ 7 1 ­T I t F-4-4- T__ 1 ... FfIf F se " FT T T'P L' p 1 i -4-L T T T_ _T_FF I FT F T_ T -, I T- -T--- F F'T_ j, '7 -A- . ...... . F FT F FT I `-r 7 -j- _j ....... 7' T _j T 7 Fr- T-1 _rT _'T F- r— FF F_ T T F-r- F_F_ j F r'T F rF FT F --ir T, 7L T r T-T '7 _F I r-F, F _T f J - FT F­ - r F T l+ r i T I I 140 A.$ se 7_ j- F' "I 7 i I _T r -T T I __r__F T_ T r.. - - r 4 F FT -T F. F F -r- IT -7 f F.. T­ C -n rri -i r FTT I F F F F V F `f Mr. John Prestage Prestage Farms, Inc. Farm P-14 A&B PO Box 438 Clinton, North Carolina 28329 Dear Mr. Prestage: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality December 3, 2004 RECEIVED 1AN 0 3 2005 OENR — FAYETTEVILLE REGIONAL OFACE Subject: Certificate of Coverage No. NCA209138 Farm P-14 A&B Swine Waste Collection, Treatment, Storage and Application System Bladen County In accordance with your request received on September 21, 2004 we are hereby forwarding to you this Certificate of Coverage (COC) issued to Prestage Farms, Inc., authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with NPDES General Permit NCA200000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Farm P14 A&B, located in Bladen County, with an animal capacity of no greater than an annual average of 2907 Farrow to Wean and 1248 Farrow to Feed swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. The COC shall be effective from the date of issuance until July 1, 2007 and shall hereby void Certificate of Coverage Number NCA209138 dated April 9, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and Federal general permit it contains many new requirements in addition to most of the conditions contained in the current State general permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions in this permit. The Animal Facilitv Annual Certification Form must be completed and returned to the Division of Water Quality by no later than March l st of each year. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. No hCarolina ,Nnttrrallil Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Phone (919) 733-3221 Customer Service Internet: http:1/h2o.enr.s1ate.nc.us 2728 Capital Boulevard Raleigh, NC 27604 Fax (919) 715-0588 1-877-623-6748 Fax (919)715-6048 An Equal Opportunity/Affirmative Action Employer— 50°% Recycled/10°% Post Consumer Paper P. T Mr. John Prestage Page 2 December 3, 2004 The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per I SA NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual NPDES Permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Duane Leith at (919) 715-6186. Sincerely, (/ for Alan W. Klimek, P.E. Enclosures (General Permit NCA200000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all ce's) Bladen County Health Department Fayetteville Regional Office, Aquifer Protection Section Bladen County Soil and Water Conservation District Mr. Glenn Clifton, Technical Specialist, Prestage Farms, Inc. APS Animal Unit Central File NCA209138 APS Animal Unit Permit File RECEIVED DEC 2 3 204 DENR- F11rEMi iiLLE REGIONAL OFRCE Mr. John Prestage Prestage Farms, Inc. Farm P-14 A&B PO Box 438 Clinton, North Carolina 28329 Dear Mr. Prestage: Michael F. Easley, Governor William G. Ross Jr., Secretary Carolina Department of Environment and Natural Rcsources December 3, 2004 Alan W. Klimek, P.E. Director Division of Water Quality Subject: Certificate of Coverage No. NCA209138 Farm P-14 A&B Swine Waste Collection, Treatment, Storage and Application System Bladen County In accordance with your request received on September 21, 2004 we are hereby forwarding to you this Certificate of Coverage (COC) issued to Prestage Farms, Inc., authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with NPDES General Permit NCA200000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Farm P14 A&B, located in Bladen County, with an animal capacity of no greater than an annual average of 2907 Farrow to Wean and 1248 Farrow to Feed swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. The COC shall be effective from the date of issuance until July 1, 2007 and shall hereby void Certificate of Coverage Number NCA209138 dated April 9, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and Federal general permit it contains many new requirements in addition to most of the conditions contained in the current State general permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions in this permit. The „Animal Facility Annual Certification Form must be completed and returned to the Division of Water Quality by no later than March 1st of each year. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. NorthCarolina Nalurally Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Phone (919) 733-3221 Customer Service Internet: http://h2o.cnr.st3te.nc.us 2728 Capital Boulevard Raleigh, NC 27604 Fax (919) 715-0588 1-877-623-6748 Fax (919) 715-6048 An Equal Opportunily/Atfirmative Action Employer — 50% Recycled1l0% Post Consumer Paper Mr. John Prestage Page 2 December 3, 2004 The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per i 5A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual NPDES Permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. if you need additional information concerning this COC or the General Permit, please contact Duane Leith at (919) 715-6186. Sincerely, for Alan W. Klimek, P.E. Enclosures (General Permit NCA200000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) BIaden County Health Department Fayetteville Regional Office, Aquifer Protection Section Bladen County Soil and Water Conservation District Mr. Glenn Clifton, Technical Specialist, Prestage Farms, Inc. APS Animal Unit Central File NCA209138 APS Animal Unit Permit File Waste Utilization Plan q-l3l Producer: Prestage Farms, Inc. County: Bladen Name of Farm: P-14A & B Location: P. O. Box 438 Clinton, NC 28328 Phone: 910-596-5700 Type of Operation: Far -Wean & Far -Feed Number of Animal: P-14A- 2907 Farrow -Wean f P-14B 1248 Farrow -Feed Storage Structure: Anaerobic Lagoon Method of Application: Irrigation Amount of waste produced per year: 26884 ton/year Amount of plant available N (PAN) produced/year: 23808 lbs./year Based on "ON Farm Records" 7,771 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in the implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils , when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crops production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases.you may want to have plant analysis made, which RECEIVED / DENR / DWQ Aquifer Protertion Section MAR 2 7 2009 P-14A & B Page 2 could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract No. Field No. Soil Type ' Crop Code Yield/Ac Lbs. N unit Acres Lbs N Used Month to Apply Lbs. N Per Ac. 10964 1 B LaB CB -Graze 4.0 50 24.0 4800 MAR-3W 200 10964 1 B LaB OS -Graze 1.0 50 24.0 1200 OCT-MAR 50 10964 3 LaB CB -Graze 4.0 50 8.7 1740 MAR-8W 200 10964 3 LaB OS -Graze 1.0 50 8.71 435 OCT-MAR 50 10964 4 LaB CB -Graze 4.0 50 45.61 9120 MAR-8111P ,r 200 10964 4 LaB OS -Graze 1.0 50 45.61 2280 OCT-MAR 50 Total 78.3 19575 lbs. "On Farm Records" Available Nitrogen 7771 Ibs. Surplus or deficit -11804 lbs. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. P-14A & B Page 3 The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through grazing, hay and for silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity, especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc. is late September or early October . Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. ThE sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3690 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years you will have approximately 18448 lbs. of PAN to utilize. Assuming yo apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will neec 61 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 148 acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity . y . Page 4 of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract No. Field No. Soil Type Crop Code Applic. Rate(in/hr) -Applic. Amount 10964 1B LaB CB -Graze 0.5 1.0 10964 1 B LaB OS -Graze 0.5 1.0 10964 3 LaB CB -Graze 0.5 1.0 10964 3 LaB OS -Graze 0.5 1.0 10964 4 LaB CB -Graze 0.5 1.0 10964 4 LaB OS -Graze 0.5 1.0 P-14A & B Page 5 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operate properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to appling the waste. NARRATIVE OF OPERATION Page 6 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: P-14A. & B Owner/Manager Agreement Prestage Farms, Inc. I (we) understand and will follow and implement the specifications and the operation and maintenance procedurE established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWC before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste fro. this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservatic District and will be available for review by NCDWQ upon request. Name of Facility Owner: Prestage Farms, Inc. Signature: t I, - , I--- A 1.9CY' - fw- Name of Manager (if different from owner) Signature: Name of Person Preparing Plan: G. Glenn Clifton Affiliation: Prestage Farms, Inc. Address: P.O. Box 438 Clinton, NC 28329 Phone: 910-596-5749 Date: 9 1 li, 1 o Date: Signature: A _ j C t, t--, _ Date: r* 6 r5 �#- On -Farm Records for Modifying a Certified Animal Waste Management Plan Name: Prestage Farms, Inc. P-14A & P-14B Cumulative wastewater application Field Yearly gallons applied 2001 2002 2003 1A-CB 252000 441000 354375 1B-CB 252000 178500 294000 1D-CB 252000 441000 288750 1E-CB 315000 441000 459375 3A-CB 189000 215250 296625 3B-CB 94500 231000 296625 4A-CB 86625 57750 136500 4B-CB 63000 199500 15750 4C-CB 189000 126000 120750 4D-CB 1 745500 378000 296625 4E-CB 168000 231000 278250 4F-CB 378000 252000 488250 4G-CB 162750 126000 4H-CB 78750 63000 131250 41-CB 225750 199500 362250 4J-CB 57750 380625 4K-CB 168000 210000 367500 Total 36198751 37222501 4693500 Average annual volume applied 1 4011875 Total Ib PAN = 4,011,875 gal x year year Total ID PAN 7,771 year Summary of waste analvsis records Month Lagoon 1 Lagoon 2 Lagoon 3 Year PAN Year PAN Year PAN 2 01 2.3 01 1.8 01 3.0 5 01 2.6 01 2.2 01 3.4 9 01 1.3 01 1.6 _767 1.5 4 02 1 2.7 02 2.3 02 4.0 7 02 2.0 02 1.5 02 2.1 10 02 1.5 02 1.1 02 1.6 2 03 1.9 03 1.8 03 3.2 7 03 1.61 03 1.2 03 1.9 12 03 1.9 03 1.5 03 2.9 Ave by L 1.98 1.67 2.62 Farm Ave L.Z. Pounds per 1000 gallons Standard deviation for waste analysis = .48 x ave PAN Standard deviation = 1.0 ib11000 gal Flange of values to include in average = 1.1 to 3.1 Ib11000 gal Revised summary of waste analvsis records Month Lagoon1 Lagoon 2 Lagoon 3 Year PAN 2 01 2.3 01 1.8 01 3.0 5 01 2.6 01 2.2 01 9 01 1.3 01 1.6 01 1.5 4 02 2.7 02 1 2.3 02 7 02 2.0 02 1 1.5 02 2.1 10 02 1.5 02 1.1 02 1.6 2 03 1.9 03 1.8 03 7 03 1.6 03 1.2 03 1.9 12 03 1.9 03 1.5 03 2.9 Ave by L 1 1 2.01 1 1.71 22 Farm Ave I 1.9{pounds per 1000 gallons 1.94 lb PAN 1000 gal ' Waste Utilization Plan Producer: Prestage Farms, Inc. County: Bladen Name of Farm: P-10 Location: P. D. Box 438 Clinton NC 28329 } - Phone: 910-592-5771 I Type of Operation: Farrow -Wean Number of Animal: 752 •r Storage Structure: Anaerobic Lagoon Method of Application: Irrigation Amount of waste produced per year: 4583 ton/year Amount of plant available N (PAN) produced/year: 4061 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in the implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. i 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations_ 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crops production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which RECEIVED / DENR I D*U Aquifer Protection Section MAR 2 7 2009 P-10 Page 2 could allow additional waste to be applied. Provisions shall be made for the area receiving . waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract No. Field No. Soil Type Crop Code Yield/Ac Lbs. N unit Acres Lbs N Used Month to Apply Lbs. N Per Ac. 5230 1A GoA Fescue-G 3.7 50 20.4 3774 AUG-JUL 185 5230 1A Ln Fescue-G 3.4 50 3.00 510 AUG-JUL 170 5230 2 GoA CB -Graze 5.5 50 3.65 1004 MAR-OCT 275 5230 2 GoA SG -Graze 1 50 3.65 1831 OCT-MAR 50 Total 27.05 5471lbs. Available Nitrogen 4061 lbs. Surplus or deficit -1410 lbs. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. P-10 Page 3 The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity, especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over broadcasting. bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock_ Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 632 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years you will have approximately 3158 lbs. of PAN to utilize_ Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 11 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 25 acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity P-10 Page 4 of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. if surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in.tables. Failure to apply the recommended rates and amounts of nitrogen shown in the.tables may make this plan invalid_ The following table is provided as a guide for establishing application rates and amounts. Tract No. Field No. Soil Type Crop Code Applic. Rate(in/hr) Applic. Amount 5230 1A GoA Fescue-G 0.5 1.0 5230 1A Ln Fescue-G 0.5 1.0 5230 2 GoA CB -Graze 0.5 1.0 5230 2 GoA SG -Graze 0.5 1.0 P-10 Page 5 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once.every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. - It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to appling the waste. NARRATIVE OF OPERATION - P-10 • . Page 6 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG standard 393 - Filter Strip). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff does not occur offsite or to the surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potentual for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy_ 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residenrial property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). P-10 Page 7 REQUIRED SPECIFICATIONS (continued) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by he landowner. 14. 1 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be.applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17- A protective cover of appropriate vegtation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidences of erosion, leakage or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illigal discharge, pollution and erosion. 19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetation and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and.the bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels_ pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 8 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: P-10 Owner/Manager Agreement Prestage Farms, Inc. I (we) understand and will follow and implement the specifications and the operation and maintenance proce- dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Prestage Farms, Inc. Signature: EWrA" +.— Name of Manager (If different from owner) Signature: Name of Person Preparing Plan: G. Glenn Clifton Affiliation: Prestage Farms, Inc. Phone: 910-596-5749 Address: P.O. Box 438 Clinton, NC 28329 Signature: dd ._A&41� Date: 3 Zb 10,5 Date: Date: 317,16 b-3 PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION Facility Number: 0 9 - 138 County: 13t. a 4 K:4 Facility Name:_ PRe-SiA6E rAft"s _M�— P- 1" Certified Operator Name:. ERE M t bPE k68i#j5vd Operator #:_ISS 75o **Attach a copy of Lagoon Sludge Survey Form and volume worksheets Note: A certified Sludge Management Plan may be submitted in lieu of this POA. La oon 1 Lagoon 2 La oon 3 Lagoon 4 Lagoon 5 Lagoon 6 a. Lagoon Name/ Identifier P-14-T b. Total Sludge Depth (ft) 3.4 c. Sludge Depth to be Removed for Compliance ft) d. Sludge Volume to be Removed (gallons) y8z ao d e. Sludge PAN (Ibs/1000 gal) .2 41 f. Liquid PAN (Ibs/1000 gal) g. PAN of Sludge (Ibs) (d x e)/1000 1t,R05 Compliance Timeframes: If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level results in an elevated waste analysis, a sludge management plan that meets the requirements of SB Interagency Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to DWQ within 90 days. Work to reduce the sludge level must begin .within another 180 days. Compliance with NRCS Standard 359 must be achieved within two years of the original sludge survey. If the sludge level is non -compliant but below the stop pump level of the lagoon, a POA must be filed within 90 days and compliance with NRCS Standard 359 must be achieved within two years of the original sludge survey indicating non-compliance. If future sludge surveys do not show improvement in sludge levels, DWQ may require the owner to develop a sludge management plan that meets the requirements of SB Interagency Group Guidance Document 1.26. SPOA 3-22-2010 Page 1 of 2 NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge depth. If microbe use is planned, specify the product to be used. Sludge Management/Operation Plan Sludge Management Guidance Lagoon evaluation data developed by NCSU and a review of lagoon management records of several lagoons showed that the treatment capability of the swine lagoons evaluated in NC was not significantly adversely affected by sludge accumulations of 50% or more of the planned treatment volume of the lagoon. Therefore it is felt that it is permissible to allow sludge accumulation into the planned treatment zone of properly monitored and managed lagoons provided that: o Nutrient values of the lagoon effluent are within the normal operating range. o There is no noticeable increase in lagoon odor. o Nutrients land applied from the lagoon are properly accounted for in the application plan {WUP). Sludge Management Sludge in my lagoon will be managed by the following: o Adequately monitor to define sludge volume, location, and rate of accumulation by conducting an annual sludge survey. o Maintain a minimum 2.5 feet deep zone, free of sludge at the pump intake during irrigation. o Position the pump intake and manage the irrigation operation such that the material irrigated is not more concentrated than the nutrient analysis samples. Sufficient monitoring to address concerns that nutrients are not over applied. o Other items as required by DWQ. Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct. I further certify and acknowledge that compliance with regard to sludge accumulation must be achieved within two years of the original sludge survey indicating non-compliance. Sludge Survey Date: 51+2. ls.a. ZAApAdAAl _ EAZE40-r Facility Owner/Manager (print) Compliance Due Date: n 11 Phone:_ 910 -5?6 • 5612- /', Date: S 16 Zo/a Facility Ownerl nager (signature) Return this form to: Animal Feeding Operations Unit NC Division of Water Quality 1636 Mail Service Center Raleigh, NC 27699-1636 SPOA 3-22-2010 Page 2 of 2 Appendix I. Lagoon Sludge Survey Form Revised August 2008 A. Farm Permit or DWQ Identification Number B. Lagoon Identification C. Person(s) Taking Measurements D. Date of Measurement E. Methods/Devices Used for Measurement of: 9-138 P-14T James Lamb 5/12/10 a. Distance from the lagoon liquid surface to the top of the sludge layer. Sonar b. Distance from the lagoon liquid surface to the bottom (soil) of the lagoon. Previous Survey c. Thickness of the sludge layer if making a direct measurement with "core sampler'. N/A F. Lagoon Surface Area (using dimensions at inside top of bank): 3.1 (acres) (Draw a sketch of the lagoon on a separate sheet, list dimensions, and calculate surface area. The lagoon may have been built different than designed, so measurements should be made.) G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points b. If more than 1.33 ac. 3.1 acres x 6 = 20 with maximum of 24_ (Using sketch and dimensions, develop a uniform grid that has the same number of intersections as the estimated number of sampling points needed. Number the intersection points on the lagoon grid so that data recorded at each can be easily matched.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet" (Appendix 2). Also, at the location of the pump intake, take measurements of distance from liquid surface to top of sludge layer and record it on the Data Sheet (last row); this must be at least 2.5 ft. when irrigating. I. At the time of the survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gauge pole): 1.7 J. Determine the distance from the top of bank to the Maximum Liquid Level 1.6 (use lagoon management plan or other lagoon records) K. Determine the distance from the Maximum Liquid to the Minimum Liquid level: 2.0 (use lagoon management plan or other lagoon records) L. Calculate the distance from the present liquid surface level to the Minimum Liquid Level 0.3 (Item K Minus Item I, assuming the present liquid level is below the Maximum Liquid Level) M. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points) 6.2 N. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): 2.8 O. Record from the Sludge Survey Data Sheet the average thickness of the sludge layer: 3.4 P. Calculate the thickness of the existing Liquid Treatment Zone (Item N minus Item L): 2.5 Q. If Item O is greater than Item P, proceed to the Worksheet for Sludge Volume and Treatment Volume. If Item O is equal to or less than Item P, you do not have to determine volumes. Completed by: James Lamb ? Date: 05/12/10 Print Name /Signature Appendix 2. Sludge Survey Data Sheet.` Revised August 2008 Lagoon Identification: P-14T Completed by: James Lamb Print Name Signature Date: 5112110 (A) (B) (C) (C)-(B) Grid Point Distance from liquid surface Distance from liquid surface Thickness of sludge layer No. to top of sludge to lagoon bottom (soil) Ft. & in. Ft. (tenths) Ft. & in. Ft. (tenths) Ft. & in. Ft. (tenths) 1 2 Remote 3 Boat 4 5 Readings 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Number of points with readings 1500.0 X X X X Average of X X 2.8 X X 6.2 X X 3.4 points gs t.t-M 0 At pump X X 3.0 X X X X X X intake 'All Grid Points and corresponding sludge layer thicknesses must be shown on a sketch attached to this Sludge Survey Data Sheet. ;4ppendix 3. Worksheet for sludge volume and treatment volume Revised August 2008 The average thickness of the sludge layer and the thickness of the existing liquid (sludge -free) treatment zone are determined from the information on the Lagoon Sludge Survey Form ( Items O and P, respectively)_ In this example, the average sludge layer thickness is 2.5 feet and the existing liquid treatment zone is 3.5 feet. If the lagoon has a designed sludge storage volume, see notes at end of the worksheet. The dimensions of the lagoon as measured and the side slope are needed for calculations of sludge volume and of total treatment volume. If the lagoon is a standard geometric shape, the sludge volume and the treatment volume in the lagoon can be estimated by using standard equations. For approximate volumes of rectangular lagoons with constant side slope, calculate length and width at the midpoint of the layer, and multiply by layer thickness to calculate layer volume, as shown in the example. For irregular shapes, convert the total surface area to a square or rectangular shape. For exact volumes for lagoons with constant side slope, the "Prismoidal Equations" may be used. Example Your Lagoon 1. Average sludge Layer Thickness m 2.5 ft. 3.4 ft. 2. Depth of the lagoon from top of bank to bottom soil surface (D) 11 ft. 9.5 ft. 3. Slope = Horizontal/ vertical side slope (S) 3 3.0 4. Length at the top of inside bank (L) 457 ft. 400.0 ft. 5. Width at top inside slope (W) 229 ft. 335.0 ft. 6. Length at midpoint of sludge layer Lm= L-2S(D-(T/2)) 398.5 ft. 353.2 ft. 7. Width at midpoint of sludge layer Wm= W-2S(D-(T/2)) 170.5 ft. 288.2 ft. 8. Volume of sludge (Vs) Vs=Lm Wm T 169,860 ft3 346,094 ft3 9. Volume in gallons: Vsg=V'7.5 gal./ft3. 1,273,950 gal. 2,595,702 gal. 10. Thickness of existing liquid tmt. zone (Y) 3.5 ft 2.5 ft 11. Thickness of total treatment zone (Z) Z= T+Y 6 ft 5.9 ft 12. Length at midpoint of total tmt. zone Lz = L-2(S)(D-(Z12) 409 ft. 360.7 ft. 13. Width at midpoint of total tmt. Zone WZ = W-2(S)(D-(Z/2) 181 ft. 295.7 ft. 14. Volume of total treatment zone (Vz) Vz = LZ WZ Z 444,174 ft3 629,288 ft3 15. Ratio ( R ) of sludge layer volume to total Treatment Volume R = VsNz 0.38 0,55 If the ratio R exceeds 0.50, than a sludge Plan of Action may be required. Check with DWQ for information on filing the Plan of Action. Note: If the lagoon has a designed sludge storage volume (DSSV), subtract that volume from troth the volume of sludge (Vs) (Item 8) and from the volume of total treatment zone (Vz) (Item 14), and take the ratio. Then, R = (Vs-DSSV) / (Vz - DSSV) Example: If DSSV = 85,000 ft3, then R = (169,860 - 85,000) 1 (44 7,174 - 85,000) = 84,8601362,174 = 0.24. 16. Design sludge storage volume (DSSV) 85,000 17, Ratio (R) of sludge layer volume to treatment volume adjusted for designed sludge storage volume 0.24 0.55