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090048_CORRESPONDENCE_20171231
n / Animal Waste Management System Operator Designation Form WPCSOCC NCAC: 15A 8F ,0201 Facility/Farm Name: l^ t S� 4 Permit #: ALtJ S O% 00 -i V Facility ID#: G� - �1 O County: R�0.Se 1', Operator In Charge (OIC.) 1 I ,- Name: i4lTrrnL J � n1on l f 1— Fyrst Middle Lasi fr. Sr, etc. Cert 1 ype / Number: RWA Sr Work Phone: ( �1/0 1 02 tE- l 3 J ^ 7 Sl/Date: y/Itcifilrt::_/�,� r�c✓r~{y'+J f• 'I certify that 1' agree to my designation as the Operator nt Charge for the facility noted, I understand and will abide by the rules and regulations pertaining to the responsibilities set forth in 15A NCAC 08F .0203 and failing to do so cam result in Disciplinary Actions by the Water Pollution Control System Operator9 Certification Commission." Back-up Operator In Charge (Back-up OIC) (Optional) Name: l I rrr Cert Type / Number: Signature: Mtddte lacr Jr, Sr ac. Work Phone: Date: "I certify that I agree to my designation as Back-up Operator in Charge for the facility noted, I understand and will abide by the rules and regulations pertaining to the responsibilities set forth in 15A NCAC 08F ,0203 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Owner/Permittee Name; f � 1 erX 1 L 1 it Liy h � r / Phone #: (S 10 1 a8 5 - t 3j5--7 Fax#1: ( `//0) Signature: Date: ((),Amer .,-authorized 4e'�� Mail,ftix or etncul the WKSOC,C� 161.8 Mail Service Center, Raleigh, NC 27699-1618 Fax: 919.715.2726 I: l Fw:*pr= original to: ai •:car t iCneiiertr Env, tllfril or f a.. ti copy to tite Asheville Fayetteville appropriate Regional Office; 2090 US Hwy 70 225 Green St Swannanoa 28778 Suite 714 Fax: 828.299.7043 Fayetteville 29301-5043 Phone:828.296.4500 Fax:910.486,0701 Phoen: 910.433,3300 Washington Wilmington 943 Washington Sq Mall 127 Cardinal Dr Washinpn 27889 Wilmington 28405-2845 !•ax-252,946.9215 Far:910,350.2004 Phone:252.946.6481 Phone:910,796.7215 Mooresville Raleigh 610 E Center Ave 380013arrcttDr Suite 301 Raleigh 27609 MooresAlc 29115 Far: 919.571.4718 Fax:704.663.6040 Phone:919.791.4200 Phone; 704.663.1699 Winston-Salem 450 W. Imes Mall Rd Winston-Salem 27105 Fax:336.776,9797 Phone: 336.776.91i00 (Retain a copy of thisfiirm for your rec arils) 2avised 05.2015 r �• WASTE UTILIZATION PLAN Amount of Waste Produced Per Year (gallons, ft, tons, etc.) 3500 6.1 21,350 1000 1.9 1,900 400 animals X 0.42 (tons) waste/animal/year 168 (tons) waste/year. 23,418 Amount of Plant Available Nitrogen (PAN) Produced Per Year 4,900 animals X 3.7 lbs. PAN/animal/year = 18,180 lbs. PAN/year. (PAN from N.C. Guide Std. 633) Tech **PAN produced determined using 3 yrs pumping records Used highest year plus 20% Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of Pulls # No. Type Per Acre Utilized Application T4739 1 Ex - A B Bermduda H 320 32.44 10380.8 March -Au 31 1-10 T4739 1 Ex - A B Matua H 100 32.44 3244 Sept 15 - oct;F-Mar 1-10 T3230 4 ExA Soybeans 150 4.80 720 June - Sept+ 15,16 T3230 4 ExA Wheat 120 4.80 576 Sept - a ril 15,16 0 7.60 1140 June - Se t+ 17 18 T3168 5 ExA Wheat 120 7.60 912 Sept - a ril 17,18 T3168 6 Na Soybeans 135 6.50 877.5 June - Sept+ 19,20 T3168 6 Na Wheat 120 6.50 780 Sept - a ril 19,20 ** Matua must be out of the field by Aril 7th Total 1 51.341 18, 630.30 1 *This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must Le based nn realistic y1e1d NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. PLAN C Facility Ni Facility N, Certified 1. Currer lowest po in the lag( Lagoon N Spillway( Level(inct 2. Check 3. Earlier I hereby attached accurate Lisbon F IF ACTION(Po HIGH FREEBOARD AT ANIMAL FACILITIES { I )FOR } amber: �me: 09-048 Lisbon County: BladeIER' s—; I } i Dperator Name. Doug Atkins ( I !Operator Number: I 9$57;38 � I It liquid int on lev@I(s) the top in ies I I Inch of the dam I for s measured lagoonslwit I I from the i I out spillways; current liqt�id_level_in_the_lagoon'to_the I I }and I from ll I the current liquid 11 level I ion Ito the Bottom of the spillway for Ia goons with spillways. I Lagoon! Lagoon I2 Lagoon 3 1Lagooi 4 � Lagoon-5 I ' ame/ID: Listionf 1 r' or N): es): i no 12 1! 1 1 1 1 1 1 1 1 1 1 1 1 1; 11 H i I i all applicable I items I Five level is within t and 130 daylPlans the of designed Action l are structural attached. freeboartl I ll 1 Hydraulic elevations I an of oneor 1 L agronomic balances more structures. i ll are ,Liquid within -acceptable -ranges—' — Liquid level is within 30 day Plan o f Aiction the 25,year 24 is attached. hour (Agronomic storm elevations balance is� w fo'r one or more structures. thin a cc eptable range. A I Wash_is to_be_p � i roped and _hal led_to off site. locatio i s. Vol i I .an me aste I i a to be pumped and Of, the, proposed I i .i hauled Is reflected site with related facility in i� section III numbers, tables. number i li I Ilncluded1w}thln tl�ls Ian Is a list of acres; and reaeiumg (crop information. (Contact and secure approval from the DWQ prior to fransfe� of waste to,a site not covered in ttie facili j 's CAI MP. ll. 1 f O eratlon will_be_ artlall _or_full _depopulated . _ � _. I and dates fro lllity`nu I depopulation bdr; Iagouii -H `Attach a! co r plete *if animals are to freeboard le eels schedule with corresponding bell moved to anothe and her population I for I. permitted the receiving animal facility, units provlde-fa facility—:- 1 1 It possible date to 11 begin land p Illcatlon I I; of waste: I 9/25/2018 certify that I have I S if Plan of Action, and and correct. i reviewed the information I I I I to the best of I my listed I knowledge I above l and i abtlity,_the_information_is and-included-within-th i I II !1 . 1 I � pjrm_Inc' I ._. L.__ ' Phone! l i- _ 4-9:10-285-1357 i .. Facility Owner/Manager (print)' ay .4. ,Mtoo,. Date: Facility Owner/Manager (signature) State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director June 9, 1998 MEMORANDUM AWT • • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES TO: Fayetteville Regional Water Quality Supervisor FROM: Sue Homewood' SUBJECT: Notification of Facility Number Change H00"ECE1VC,-,q-k, j U,V 11 1998 FAYETTEVILLE REG. OFFICE The following changes have been made to the Animal Operations Database. Please make appropriate changes in your files. Facility numbers 09-48 and 09-50 were combined under one facility number; 09=48: Facility number 09-50 was deleted from the animal operations database. If you have any comments or questions please feel free to call me at (919) 733-5083 ext 502: P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper WN, 1 Murphy -Brown LLC February 1, 2008 NCDENR, DWQ Fayetteville Regional Office 225 Green Street Suite 714 / Systel Bldg. Fayetteville, NC 28301-5043 Subject: Revised Irrigation System Design Parameters and Revised Nutrient Utilization Plan for Lisbon Sow Farm #1, Facility No. 948; Bladen County PO Drawer 856 2822 Hwy. 24 West Warsaw, NC 28398 Tel: 910-293-3434 Fax:910-293-3138 I FEB 0 5 2008 Enclosed please find a copy of the revised Irrigation System Design Parameters and a copy of the revised Nutrient Utilization Plan for the above -mentioned facility. The revisions were due to solid sets being added and some pulls recalculated. These additions/recalculations are due to additional land being cleared in fields 4 and 7. The wetted acres were recalculated for pulls 11 & 12 in field 4 and Hyd 18 was added as solid sets in field 7. The Nutrient Utilization Plan was revised to reflect these additions. Please place in the appropriate files. If you have any questions regarding this matter, please do not hesitate to call me at (910) 293-3434 ext. 5363. Cc: Bladen SWCD Murphy -Brown, LLC Files Sincerely, Kevin Weston, CID Environmental Compliance Murphy -Brown, LLC 2/1/2008 P.O. Box 856 Warsaw, NC 28398 Grower(s): Farm Name: NUTRIENT UTILIZATION PLAN Lisbon 1 Farms, Inc. Lisbon 1 Sow Farm, Fae County: Bladen Farm Capacity: Farrow to Wean 3500 Farrow to Feeder Farrow to Finish Wean to Feeder 400 Feeder to Finish 1,000 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation No. 9-48 FEB 0 5 2008 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 11 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility, In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212ga1/yr 11,242,000 gal/yr Farrow to Feeder 4015 gal/yr gal/yr Farrow to Finish 10585 gal/yr gal/yr L400 Wean to Feeder 223 gal/yr 89,200 gal/yr Feeder to Finish 986 gall r 986,000 gall r Total 12,317,200 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Capacity Type Nitrogen Produced per Animal Total 3500 Farrow to Wean 5.4 Ibs/yr 18,900 Ibs/yr Farrow to Feeder 6.5 Ibs/yr Ibs/yr Farrow to Finish 26 Ibs/yr Ibs/yr 400 Wean to Feeder 0.48 Ibs/yr 192 Ibs/yr 1000 Feeder to Finish 2.3 Ibs/ r 2,300 Ibs/ r Total 21,392 Ibsl r Applying the above amount of waste is a big Job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 114.78 Total N Required 1st Year: 39406.70 Total N Required 2nd Year: 35005.88 Average Annual Nitrogen Requirement of Crops: 37,206.29 Total Nitrogen Produced by Farm: 21,392.00 Nitrogen Balance for Crops: (15,814.29) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of11 n Area Specifications Year 1 of a 2 year rotation Field Irrigated soil 1st Crop Time to 1st Crop 1st Crop Lbs N/Ac Lbs N Total Ibs N Acrea e Type Code Apply Yield Ibs N/Unit Residual /Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs NIAc Lbs N Total Ibs N Code AppIv Yield Ibs N/Unit Residual /Ac Utilized Total Lbs NIA Pull 1 2 ExA/A B C Mar -Set 6.5 50 325 650 L Sept -April 1 50 50 100 375 Pull 4.07 ExA/A B C Mar -Set 6.5 50 325 1322.75 L Sept -April 1 50 50 204 375 3 Pivot 25.1 ExA/A B C Mar -Set 6.5 50 325 8157.5 L Sept -April 1 50 50 1255 375 Pull 5.21 ExA/A B D Feb15-June 130.0 1.25 15 148 768.475 N Sept -April 60 2.4 144 750 291.5 Pull 3.35 ExA/A B D Feb15-June130.0 1.25 15 148 494.125 N Sept -April 60 2.4 144 482.4 291.5 Pull 3.71 ExA/A B D Feb15-June 130.0 1.25 15 148 547.225 N Seot-April 60 2.4 144 534.24 291.5 Pull? 4.39 Na I D Feb`15-Junel 125.0 1.25 1 15 141 620.0875 N SeDt-April 60 2.4 144 632.16 285.25 Pull B 2.76 Na I I D Feb15-June 125.0 1.25 15 141 305.1 N Sept -April: 60 2.4 144 311 285.25 Pull 3.36 ExA D Feb15-June 130.0 1.25 15 148 495.6 N Sept -April 60 2.4 144 484 291.5 Pull 10 4.19 ExA D Febl5-June 130.0 1.25 15 148 618.025 N Sept -April 60 2.4 144 603 291.5 Pull11 4.88 ExA C Mar -Set 6.5 50 325 1586 L Sept -April 1 50 50 244 375 Pull 12 6.68 ExA C Mar -Set 6.5 50 325 2171 L Sept -April 1 50 50 334 375 Pull13 1.86 DuA C Mar -Set 5.5 50 275 511.5 L Sept -April 1 50 50 93 325 Pull 14 3.17 DuA C Mar -Set 5.5 50 275 871.75 L Sept -April 1 50 50 159 325 Pull 15 4.05 NoB C Mar -Set 1 6.5 50 325 131625 L Sept -April 1 50 50 203 375 Pull 16 1.53 NoB C Mar -Set 6.5 50 325 497.25 L Sept -April 1 1 50 50 76.5 375 17 solidset 1.67 A B C Mar -Set 6.4 50 320 534.4 L Sept -April 1 50 50 84 370 18 solidsel 4.72 DuA C Mar -Set 5.5 50 1 275 1298 L Sept -April 1 50 50 236 325 Sub 1-3 11.02 ExA/A B C Mar -Set 6.5 50 325 3581.5 L Sept -April 1 50 50 551 375 Sub 4-6 2.27 ExA/A D Feb15-June 130.0 1.25 15 148 334.825 N Sept -April 60 2.4 144 327 291.5 Sub 7-8 4.2 Na D Febl 5-June 125.0 1.25 15 141 59325 N Sept -April 60 2.4 144 605 265.25 Sub 9-10 2.75 ExA D Feb15-June 130.0 1.25 15 148 405.625 N Sept -April 60 2.4 144 396 291.5 Sub 11-12 4.96 ExA I C Mar -Set 1 6.5 50 325 1612 L I Sept -April 1 50 50 248 375 Sub 13-14 2.02 DuA C Mar -Set 5.5 50 275 555.5 L Sept -April 1 50 50 101 325 Sub 15-16 1.46 NoB C Mar -Set 6.5 50 325 474.5 L Sept -April 1 50 50 73 375 774.16 JrldZZ.Z4 8Utr4.40 3(a) of 11 I Area Specifications Year 2 of a 2 year rotation Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs N/Ac Lbs N Total Ibs N Acreage Type Code Apply Yield Ibs N/Unit Residual /Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total Ibs 7N Code Apply Yield Ibs N/Unft Residual /Ac Utilized Total Los N/Ac Pull 1 2 ExA/A C Mar -Set 6.5 50 325 650 L Sept-Aprill 1 50 50 100 375 Pull 4.07 ExA/A C Mar -Set 6.5 50 325 1322.75 L Sept -April 1 1 50 50 204 375 3 Pivot 25.1 ExA/A C Mar -Set 6.5 50 325 8157.5 L Sept -April 1 50 50 1255 375 Pull 5.21 ExA/A O June -Set 43.0 4 172 896.12 0 0 172 Pulls 3.35 ExA/A O June -Set 43.0 4 172 576.2 0 0 172 Pull 3.71 ExA/A B O June -Set 43.0 4 172 638.12 0 0 172 Pull 7 4.39 Na 1 O June-Seotl 38.0 4 1 152 66728 1 0 1 0 152 Pull 2.16 Na 1 O June -Set 38.0 4 152 328.32 0 0 152 Pull 3.36 ExA O June -Set 43.0 4 172 577.92 0 0 172 Pull 10 4.19 ExA O June -Set 43.0 4 172 720.68 0 0 172 Pull 11 4.88 ExA C Mar -Set 6.5 50 325 1586 L Sept -April 1 50 50 244 375 Pull 12 6.68 ExA C Mar -Set 6.5 50 325 2171 L Sept-Apni 1 50 50 334 375 Pull13 1.86 DuA C Mar -Set 5.5 50 275 511.5 L Sept -April 1 50 50 93 325 Pull 14 3.17 DuA- C Mar -Set 5.5 50 275 871.75 L Sept -April 1 50 50 159 325 Pull 15 4.05 NoB I C Mar -Set 1 6.5 50 325 131625 L Sept -April 1 50 1 50 203 375 Pull 16 1.53 NoB C Mar -Set 6.5 50 325 497.25 L Sept -April 1 1 50 1 50 1 76.5 375 7 solidsel 1.67 A B C Mar -Set 6.4 50 320 534.4 L SeDl-April 1 50 50 84 370 8 solidset 4.72 DuA C Mar -Set 5.5 50 275 1298 L Sept -April 1 50 50 236 325 Sub 1-3 11.02 ExA/A B C Mar -Set 6.5 50 325 3581.5 L Sept -April 1 50 50 551 375 Sub 4-6 2.27 ExA/A O June -Set 43.0 4 172 390.44 1 0 0 172 Sub 7-8 4.2 Na O June -Set 38.0 4 152 638.4 0 0 152 Sub 9-10 2.75 ExA O June -Set 43.0 4 172 473 0 0 172 >ub 11-12 4.96 ExA I C Mar -Set 1 6.5 50 325 1612 L Sept -April 1 1 50 1 50 248 375 iub 13-14 2.02 DuA C Mar -Se t 5.5 50 275 555.5 L Sept-Aprill 1 50 1 50 1 101 325 Sub 15-16 1-46 NoB C Mar -Set 6.5 50 325 474.5 L Sept -April 1 50 50 73 375 114.78 37u46.3d Jub.9.J 3(b) of 11 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier, You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue- Grazed H Fescue- Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized / unit yield 1.6 Ibs N / bushel 50 Ibs N / ton 50 Ibs N / ton 1.25 Ibs N / bushel 12 Ibs N / ton 0.12 Ibs N / Ibs lint 50 Ibs N / ton 50 Ibs N / ton 1.3 Ibs N / bushel 2.4 lbs N / bushel 50 Ibs N / acre 50 Ibs N / acre 2.5 Ibs N / cwt 2.4 Ibs N / bushel 4.0 Ibs N / bushel 40 Ibs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of11 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/ r/animal Farm Total/ r 3500 Farrow to Wean 0.84 2940 Farrow to Feeder 1 Farrow to Finish 4.1 400 Wean to Feeder 0.072 28.8 1000 Feeder to Finish 0.36 360 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3328.8 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 16644 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 55 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 133.152 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation, The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 11 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop In/hr * inches T4739-F1 Pull ExA/AyB C 0.35 1 T4739-F1 Pull ExA/AyB C 0.35 1 T4739-F1 3 (Pivot) ExA/AyB C 0.35 1 T4739-F1 Pull ExA/AyB D 0.35 1 T4739-F1 Pull ExA/AyB D 0.35 1 T4739-F6 Pull ExA/AyB D 0.35 1 T4739-F6 Pull Na D 0.4 1 T4739-F5 Pull Na D 0.4 1 T4739-1`5 Pull ExA D 0.35 1 T4739-F4 Pull10 ExA D 0.35 1 T4739-F4 Pull11 ExA C 0.35 1 T3230-F2 Pull12 ExA C 0.35 1 T3230-1`2 Pull13 DuA C 0.4 1 T3230-1`3 Pull14 DuA C 0.4 1 T3230-F3 Pull15 NoB C 0.5 1 T4739-F7 Pull16 NoB C 0.5 1 T4739-F7 17 solidset AyB C 0.35 1 T4739-F1 18 solidset DuA C 0.4 1 T4739-F1 Sub 1-3 ExA/AyB C 0.35 1 T4739-F1 Sub 4-6 ExA/AyB D 0.35 1 T4739-F6 Sub 7-8 Na D 0.4 1 T4739-F5 Sub 9-10 ExA D 0.35 1 T4739-F4 Sub 11-12 ExA C 0.35 1 T3230-1`2 Sub 13-14 DuA C 0.4 1 T3230-F3 Sub 15-16 NoB C 0.5 1 6 of 11 Additional Comments: This plan revised to show the addition of hyd 18 (solid set) in field 7 and the additional land in field 4,(pulls 11 & 12 recalculated) The subfields are those areas of the fields not covered by the existing irrigation systems that will be covered by using an Aerway machine. All fields may be planted in a cover crop starting in the 2005-2006 winter season. The cover crop can receive a maximum of 35 Ibs. N/acre from Sept -March and the applied amount must be subtracted from the following crops PAN rate, unless the cover crop is harvested, then a maximum of 100 Ibs. N/acre may be applied from Sept -April and there will be no reduction in the following crops PAN rate. 7of11 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Owner: Manager: Owner/Manager Agreement: Lisbon 1 Sow Farm, Fac. No. 9-48 Lisbon 1 Farms, Inc. I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy - Brown, LLC Signature: Name of Manager (if different from owner): Signature: uate Name of Technical Specialist: M. Kevin Weston Affiliation: _ Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: ,ri; ,{� '��� 14�0le Date 8 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 10 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry drywaste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 11 of 11 Sheet1 IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Lisbon 1 Sow Farm Address: 368 Shepard Road Council, NC Telephone: (910) 645-6072 - Field Specifications FEB 0 5 20M County: Bladenr� -- Date: 3/15/2006 Revised: 1 /30/2008 Approximate Maximum Maximum Maximum Application Useable Size Application per Irrigation .Id of Field Rate Cycle fiber (acres) Soil Tvoe Slooe % CroDW (In/hr) (inches) Comments 43.44 ExA-A 0-5 Row Crops 0.5 .5-1 Pulls 1,2,4,5,6; Pivot H d ! 5.03 DuA 0-5 Bermuda/Small Grain 0.4 .5-1 Pulls 13 & 14 t 5.58 NoB 0-5 Bermuda/Small Grain 0.4 .5-1 Pulls 15 & 16 i 11.56 ExA 0-5 Bermuda/Small Grain 0.4 .5-1 Pulls 11 & 12 > 7.55 ExA 0-5 Row Crops 0.4 .5-1 Pulls 9 & 10 i 6.55 Na 0-5 Harwood Trees 0.4 .5-1 Pulls 7 & 8 6.39 A B-DuA 0-5 Bermuda/Small Grain 0.4 .5-1 Solid Set H d 17 & 18 86.1 Sheet2 • Travelling Irrigation Gun Settings 1el and Type of Equipment: 3" travelers; a 710' center pivot Mend gun �. Travel Application TRAVEL LANE Wetted Nozzle Operating Operating Speed Rate Effective Effective Diameter Diameter Pressure Pressure Arc Vo. (fYmin) (in/hr.) Width(ft.) Length(ft) (feet) (Inches) at Gun(Dsi) at reel(psi) Pattern Comments - Acres per pull 4.87 0.61 180 340 300 1.08 60 95 180 2.00 2.92 0.5 250 595 300 1.08 60 95 220 4.07 Pivot acreage computer calculated 25.10 5.84/3.82 .61/.33 189/250 176/596 300 1.08 60 95 180/330 5.21 3.82 0.33 200 482 300 1.08 60 95 330 3.35 3.82 0.33 250 416 300 1.08 60 95 330 3.71 2.92 0.5 176 965 300 1.08 60 95 220 4.39 2.43 0.37 234 310 300 1.08 60 95 330 2.16 2.92 0.5 200 620 300 1.08 60 95 220 3.36 2.92 0.5 215 730 300 1.08 60 95 220 4.19 4.67/3.82 .5/.33 218/270 553/190 300 1.08 60 95 220/330 4.88 3.82 0.33 270 883 300 1.08 60 95 330 6.68 2.43 0.37 270 74 300 1.08 60 95 330 1.86 2.43 0.37 270 285 300 1.08 60 95 330 3.17 2.43 0.37 250 480 300 1.08 60 95 330 4.05 2.92 0.5 140 300 300 1.08 60 95 220 1.53 TOTAL 79.71 Sheet3 Solid Set Irrigation Gun Settings iel and Type of Equipment Senninger 5023 Operating Parameters Wetted Hydrant Spacing(ft) Application Nozzle Operating Operating Number of Diameter Along Between Rate Diameter Pressure Time Hydrants feet Pipelines Pipelines in/hr inches at Gun(psi) at H drant hr. Comments -Acres per zone 16 120 60 1 60 0.43 9/32" 1 50 1.18 1.67 32 126 80 1 80 1 0.2 1 1 /4" 1 55 2.48 4.72 I TOTAL 1 6.39 4 - Irrigation System Specifications Sheet4 Hvd #17 Hvd #18 Traveling Solid Set Solid Set Irrigation Gun Irri ation Irrigation Late of Sprinkler (gpm) 182 15.9 13.4 ting Pressure at Pump psi 101.4 81.1 74.8 i Precipitation Rate in/hr 0.31 0.43 0.20 Length feet 1000 XXXXXX)IX X)OIXXX)IX A Speed Compensation Mechanical XXX)UWIX XX)OOOIXX Type PTO, Engine, Electric Engine Engine Engine Power Requirement hp 21.5 20.0 31.2 5 - Thrust Block Specifications 6" 4" 2" THRUST BLOCK THRUST BLOCK THRUST BLOCK TION AREA sq. ft. AREA (sq. ft.) AREA (sq. ft. )ree bend 8.8 4.3 1.1 End 6.2 3.0 0.8 4.4 2.1 0.5 Calve 6.2 3.0 0.8 tree bend 4.7 2.3 0.6 Page 1 Sheet5 i Sa, ..i IRRIGATION SYSTEM DESIGNER - : � � f� Name: Micah Kevin Weston, CID Company: Murphy -Brown, LLC Address: 2822 Hwy 24 West, P.O. Box 856 Warsaw, NC 28398 Phone: (910) 293-3434 002919 Required Documentation N�FS►GN��51 -� a • <`" , Ilowing details of design and materials must accompany all irrigation designs: ale drawing of the proposed irrigation system which includes hydrant locations, pipelines, thrust block locations and buffer areas where applicable. mptions and computations for determining total dynamic head and horsepower requirements. putations used to determine all mainline and lateral pipe sizes. ces and/or calculations used for determining application rates. putations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system ifacturer's specifications for the irrigation pump, traveler and sprinkler(s). ifacturer's specifications for the irrigation pipe and/or USDA-NRCS standard for IRRIGATION WATER CONVEYANCE. nformation required by this form are the minimum requirements. It is the responsibility of the designer to consider all relevant factors at a particular site and them as appropriate. tion pipes should not be installed in lagoon or storage pond embankments without the approval of the designer. A buffer strip of 25' or wider must be maintained between the limits of the irrigation system and all perennial streams and surface waters per NC Statutes. Sheet6 Narrative of Irrigation System Operation This design is a "wetted acreage" recalculation and the addition of a a solid set system for an existing facility. Pulls 11 & 12 were recalculated due to additional land being cleared in this field. The new solid set system (hyd #18) is in the newly cleared area added to field #7. Refer to manufacturer's owner manuals or the irrigation dealer for information on winterization, maintainance and other operational procedures. Sheet? (3) CALCULATIONS Sprinkler Specifications Sprinkler Type: Senninger 7025 Nozzle Size: #16 inches Sprinkler Pressure: 55 psi Flowrate(GPM): 13.4 gpm Wetted Diameter: 126 feet Sprinkler Spacinas Desired Spacing (%): 60 % Design Spacing(feet): 75.6 'PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 80 feet Actual Spacing (%): 63 % Application Rate Application Rate = (96.3xFlowrate)/sprinkler spacing squared Design App. Rate = 0.20 in/hr Run Time per Set Run time per set = Desired application / Design application rate = hours Desired app. (in.) = 0.5 inches Run time per set = 2.48 hours Mainline Velocitv Velocity = .408 x Flowrate / pipe diameter squared feet/sec.** **For buried pipelines, velocity should be below 5 feet per second Pipe size: 6 inches # Sprinklers Oper.: 32 Velocity= 4.86 ft/sec. Maximum Lateral Line Entrance Velocity Pipe size: 2 inches 4 inches # Sprinklers Oper.: 5 18 Velocity = 6.83 ft/sec. 6.15 ft/sec. Page 1 Sheet7 (3) Maximum Mainline Friction Loss Zone Used: 18 Total distance: 300 feet Friction Loss is figured using Hazen/William's Equation Friction Loss= 1.19 feet/100 feet Max. Mainline Loss = 3.6 feet or 1.5 psi Maximum Lateral Line Loss Lateral line friction loss is determined using the assumption that 3/4 of the Friction Loss occurs in the first 1/3 of the lateral line Total Lateral Length: 400 feet # sprinklers on Lat.: 5 Frict. Loss at 1/3 lat. 10.71 feet Max. Lateral Loss: 14.28 feet or 6.18 psi Total Dvnamic Head Sprinkler Pressure: 55 psi Lateral Line Loss: 8.05 psi Elevation head: 4.3 psi Mainline loss: 1.5 psi Suction head and lift: 2.3 psi 5% fitting loss: 3.6 psi TOTAL(TDH) = 74.8 psi or Horsepower Reaulred Horsepower = Flowrate x TDH(feet) / 3960 / Pump effeciency Pump Description: Berkeley Pump Efficiency: 60 % Horsepower Req'd: 31.2 Hp Page 2 172.7 feet 330 feet 18 3.24 1.87 psi Sheet? (3) Thrust Blocking Thrust Block Area = Thrust / Soil Bearing Strength 6" 4" 2" Thrust: 7460 feet 3630 feet 910 feet Soil Bearing Strength: 1200 feet 1200 feet 1200 feet End Cap: 6.2 ft2 3.0 ft2 0.8 ft2 90 degree elbow: 8.8 ft2 4.3 ft2 1.1 ft2 Tee: 4.4 ft2 2.1 ft2 0.5 ft2 45 degree elbow: 4.7 ft2 2.3 ft2 0.6 ft2 Pipe Pressure Rating Check Pressure Rating of Pipe to be Used: 200 psi Max. Pressure on system when running: 74.8 psi 70% of Pressure Rating: 140 psi If Max. Pressure on system is less than 70% of Pressure Rating, OK Net Positive Suction Head Check NPSHA: 21 NPSHR: 10 *from pump curve If NPSHA>NPSHR, OK Page 3 Sheet8 Lisbon 1 Sow Farm Acreage Calculation ' 'Sprinkler_; - _ _ ;Coverage i# Int. - ;Acres per 'Total Int. - Int_Sprink. ,Acres # Ext. i �Acres per IExt.S rink. Total Ext. I Acres per Total Sing. Total Acres #Single Sing.Sprk. Acres Acres - _ Full - _ 1 ; 0.0831 - 0.0831 _ 11 ! 0.101 1.1111 4 0.119 0.48 1.67 Half 0 i 0.083 0. 0 01_ 0.083 0.0001 01 0.119 0.157 0.001 0.00 0.00 4.72 Full Half Full _ Half Full _ _ - Half 191 01 0 0! 0 ;_ 0; 20 _ 0.14512.755! 0.145 ! 0.000 0.000! .00 0.00.! 0.000 - 0.0001 0.000 0.000 0.000 0.000i 131 0.151 00.1451 0' 0.000; 0 ! 0.000 i 0' _ 0.0001 01 0.000! 24j ! j 1.9631 01 0.0001 01 0.000 01 0.000 0 0.000 ; 01 0.0001 01 - 41 (Total 0.157 ` 0.00 0.00 0.0001 0.00 0.00 0.0001 0.00 0.00 0.0001 0.001 0.00 0.0001 0.001 0.00 i T , � r Acres = 6.39 Page 1 Sheet8 (2) Lisbon 1 Sow Farm _Acreage Calculations -- -- Width - - -- Length Acres Total Acres Start End ' Stop End ; Total #--- _:---L.._.midsection section ac..) (ac.)1 _ I Pull Acres _ 180 340 1.405 1.405 0.320 0.275 i 2.00 250 595 3.415 3.415 0.380 0.275 4.07 189 176 0.764 4.184 0.730 0.300 I 5.21 250 596 3.421 0.000 0.730 0.000 ' I 0.00 200 482 2.213 2.213 0.640_ 0.500 ' -T- 3.35 250 416 2.388 2.388 0.730 _ _ _ _ 0.590 T �� 3.71 176 965 3.899 3.899 0.491 0.000 4.39 234 310 1.665 1.665 0.495 ! 0.000 j 2.16 _ 200_ 6_20 2.84_7 2.847 0.515 i 0.000 �- 3.36 215 730 3.603 3.603 _ 0.587 0.000 ! 4.19 218 553 2.768 3.945_ 0.660 0.275 i 4.88 270 190 _ _ 1.178 _ 0.000 0.660 0.000 0.00 2_70 5.473 _ 5.473 0.550 j 6.68 -_ 270 _883- V ! 0.459 _0.660 0.770 0.630 1.86 - 270 --_- _74 - 285--J- - 1.767 _0.459 -- 1.767 0.770 ! 0.630 I 3.17 2_50_ 480 2.755 2.755 0.720 0.580 4.05 _ - 140 300 0.964 0.964 - 0.566 ! 0.000 ! 1.53 0.000 0.000 0.000 0.000 I 0.00 0.000 0.000 0.000 0.000 0.00 0.000 0.000 - 0.000 0.000 0.00 0.000 0.000 0.000 ; 0.000 0.00 _ 0.000 0.000 0.000 0.000 0.00 - _ ..._... -... - - 0.000 _----------- 0.000 , ---- --J--- 0.000 _ 0.000 0.00 0.000 0.000 0.000 0.000 0.00 0.000 0.000 0.000 0.000 0.00 0.000 0.000 0.000 j 0.000 0.00 _ 0.000 0.000 0.000 0.000 0.00 0.000 J 0.000 0.000 0.000 ! 0.00 0.000 0.000 0.000 j 0.000 0.00 0.000 0.000 0.000 0.000 ': 0.00 - r - - - - -- - -----._-.. ,Total Acres1 54.61 Page 1 Sheet1 IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Lisbon 1 Sow Farm Address: 368 Shepard Road Council, NC Telephone: (910) 645-6072 I - Field Specifications Approximate Maximum Useable Size d of Field 'Jer (acres) Soil Type Slope % Crop(s) County: Bladen Date: 3/15/2006 PF-..t! MAK 2 ".-FAYEMLLEF Maximum Maximum Application Application per Irrigation Rate Cycle (In/hr) (inches) Comments 43.44 ExA-AyB 0-5 Row Crops 0.5 .5-1 Pulls 1,2,4,5,6; Pivot (H d 3 5.03 DuA 0-5 Bermuda/Small Grain 0.4 .5-1 Pulls 13 & 14 5.58 NoB 0-5 Bermuda/Small Grain 0.4 .5-1 Pulls 15 & 16 5.56 ExA 0-5 Bermuda/Small Grain 0.4 .5-1 Pulls 11 & 12 7.55 ExA 0-5 Row Crops 0.4 .5-1 Pulls 9 & 10 6.55 Na 0-5 Harwood Trees 0.4 .5-1 Pulls 7 & 8 1.9 A B 0-5 Alfalfa 0.4 .5-1 Solid Set H d 17) 75.61 Sheet2 Travelling Irrigation Gun Settings el and Type of Equipment: 3" travelers; a 710' center pivot Wend gun Travel Application TRAVEL LANE Wetted Nozzle Operating Operating Speed Rate Effective Effective Diameter Diameter Pressure Pressure Arc (ft/min) (in/hr.) Width(ft.) Length(ft) (feet) (Inches) at Gun(psi) at reel(psi) Pattern Comments - Acres per pull 4.87 0.61 180 340 300 1.08 60 95 180 2.00 2.92 0.5 250 595 300 1.08 60 95 220 4.07 Pivot acreage computer calculated 25.10 5.84/3.82 .61/.33 189/250 176/596 300 1.08 60 95 180/330 5.21 3.82 0.33 200 482 300 1.08 60 95 330 3.35 3.82 0.33 250 416 300 1.08 60 95 330 3.71 2.92 0.5 176 965 300 1.08 60 95 220 4.39 2.43 0.37 234 310 300 1.08 60 95 330 2.16 2.92 0.5 200 620 300 1.08 60 95 220 3.36 2.92 0.5 215 730 300 1.08 60 95 220 4.19 5.84/4.67 .61/.5 135/229 161/597 300 1.08 60 95 18012201 4.41 3.82 0.33 242 117 300 1.08 60 95 330 1.15 2.43 0.37 270 74 300 1.08 60 95 330 1.86 2.43 0.37 270 285 300 1.08 60 95 330 3.17 2.43 0.37 250 480 300 1.08 60 95 330 4.05 2.92 0.5 140 300 300 1.08 60 95 220 1.53 TOTAL 73.71 Sheet3 Solid Set Irrigation Gun Settings )I and Type of Equipment Senninger 5023 Operating Parameters Wetted Hydrant Spacing(ft) Application Nozzle Operating Operating Number of Diameter Along Between Rate Diameter Pressure Time Hydrants feet Pipelines Pipelines in/hr inches at Gun psi at H drant hr. Comments -Acres per zone 16 120 60 1 60 0.43 1 9/32" 1 50 1 1.18 1.90 16 I I I I I I I TOTAL 1 1.90 Sheet4 - Irrigation System Specifications Traveling Solid Set Irrigation Gun Irrigation ate of Sprinkler (gpm) 182 15.9 ng Pressure at Pump psi 101.4 81.1 Precipitation Rate in/hr 0.31 0.43 ength (feet) 1000 xxxxx xx Speed Compensation Mechanical XxUUUUUC -ype (PTO, Engine, Electric) Engine Engine lower Requirement hp 21.5 20.0 5 - Thrust Block Specifications 6" 4" 2" THRUST BLOCK THRUST BLOCK THRUST BLOCK 'ION AREA (sq. ft.) AREA sq. ft. AREA (sq. ft. -ee bend 8.8 4.3 1.1 nd 6.2 3.0 0.8 4.4 2.1 0.5 31ve 6.2 3.0 0.8 eee bend 4.7 2.3 0.6 Page 1 Sheet5 IRRIGATION SYSTEM DESIGNER Name: Micah Kevin Weston, CID Company: Murphy -Brown, LLC Address: 2822 Hwy 24 West, P.O. Box 856 Warsaw, NC 28398 Phone: (910) 293-3434 Required Documentation )wing details of design and materials must accompany all irrigation designs: drawing of the proposed irrigation system which includes hydrant locations, pipelines, thrust block locations and buffer areas where applicable. ptions and computations for determining total dynamic head and horsepower requirements. itations used to determine all mainline and lateral pipe sizes. !s and/or calculations used for determining application rates. itations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system rcturer's specifications for the irrigation pump, traveler and sprinklegs). rcturer's specifications for the irrigation pipe and/or USDA-NRCS standard for IRRIGATION WATER CONVEYANCE. ormation required by this form are the minimum requirements. It is the responsibility of the designer to consider all relevant factors at a particular site and iem as appropriate. )n pipes should not be installed in lagoon or storage pond embankments without the approval of the designer. A buffer strip of 25' or wider must be maintained between the limits of the irrigation system and all perennial streams and surface waters per NC Statutes. S heet6 Narrative of Irrigation System Operation This design shows a separation of the existing irrigation system that originally served two facilities (Lisbon 1 & Lisbon 2 Sow Farms) into two systems that will now serve only one facility per system. This design is a "wetted acreage" recalculation and the addition of a center pivot, three pulls and a solid set system for an existing facility. The center pivot was installed and replaces original pulls 4, 5, 7-10. The three pulls replaces original pulls 2 & 6 and gives better coverage of the field. The solid set system is in a new field. Original 'wetted acreage" determination done by Kraig Westerbeek 7/18/2001. Refer to manufacturer's owner manuals or the irrigation dealer for information on winterization, maintainance and other operational procedures. Sheet7 CALCULATIONS Sprinkler Specifications Sprinkler Type: Nelson 150 Nozzle Size: 1.08 inches Sprinkler Pressure: 60 psi Flowrate(GPM): 182 gpm Wetted Diameter: 300 feet Lane Soacinas Desired Spacing (%): 70 % Design Spacing(feet): 210 `PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 240 feet Actual Spacing (%): 80 % Application Rate Application Rate =(96.3xFlowrate)/(3.1415x(.9xradius)squared) Design App. Rate = 0.31 in/hr 300 degree arc = 0.37 in/hr 330 degree arc = 0.33 in/hr 220 degree arc = 0.50 in/hr 180 degree arc = 0.61 in/hr Traveller Speed Travel speed = 1.605 x Flowrate / Desired application amount x Lane Spacing Desired app. (in.) = 0.5 inches 360 degree arc = 2.43 ft/min 300 degree arc = 2.92 ft/min 330 degree arc = 3.18 ft/min 220 degree arc = 3.89 ft/min 180 degree arc = 4.87 ft/min Mainline Velocity Velocity = .408 x Flowrate / pipe diameter squared feet/sec." "For buried pipelines, velocity should be below 5 feet per second Pipe size: 6 inches Velocity= 2.06 ft/sec. Page 1 Sheet7 CALCULATIONS Sprinkler Specifications Sprinkler Type: Nelson 150 Nozzle Size: 1.08 inches Sprinkler Pressure: 60 psi Flowrate(GPM): 182 gpm Wetted Diameter: 300 feet Lane Spacinas Desired Spacing (%): 70 % Design Spacing(feet): 210 *PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 220 feet Actual Spacing (%): 73 % Application Rate Application Rate =(96.3xFlowrate)/(3.1415x(.9xradius)squared) Design App. Rate = 0.31 in/hr 300 degree arc = 0.37 in/hr 330 degree arc = 0.33 in/hr 220 degree arc = 0.50 in/hr 180 degree arc = 0.61 in/hr Traveller Speed Travel speed = 1.605 x Flowrate / Desired application amount x Lane Spacing Desired app. (in.) = 0.5 inches 360 degree arc = 2.66 ft/min 300 degree arc = 3.19 ft/min 330 degree arc = 3.47 ft/min 220 degree arc = 4.25 ft/min 180 degree arc = 5.31 ft/min Mainline Velocity Velocity = .408 x Flowrate / pipe diameter squared feet/sec.** **For buried pipelines, velocity should be below 5 feet per second Pipe size: 6 inches Velocity= 2.06 ft/sec. Page 1 Sheet? CALCULATIONS Sprinkler Specifications Sprinkler Type: Nelson 150 Nozzle Size: 1.08 inches Sprinkler Pressure: 60 psi Flowrate(GPM): 182 gpm Wetted Diameter: 300 feet Lane Soacinas Desired Spacing (%): 70 % Design Spacing(feet): 210 `PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 200 feet Actual Spacing (%): 67 % Application Rate Application Rate =(96.3xFlowrate)/(3.1415x(.9xradius)squared) Design App. Rate = 0.31 in/hr 300 degree arc = 0.37 in/hr 330 degree arc = 0.33 in/hr 220 degree arc = 0.50 in/hr 180 degree arc = 0.61 in/hr Traveller Speed Travel speed = 1.605 x Flowrate / Desired application amount x Lane Spacing Desired app. (in.) = 0.5 inches 360 degree arc = 2.92 ft/min 300 degree arc = 3.51 ft/min 330 degree arc = 3.82 ft/min 220 degree arc = 4.67 ft/min 180 degree arc = 5.84 ft/min Mainline Velocity Velocity = .408 x Flowrate / pipe diameter squared feet/sec."" *"For buried pipelines, velocity should be below 5 feet per second Pipe size: 6 inches Velocity= 2.06 ft/sec. Page 1 Sheet7 (2) CALCULATIONS Sprinkler Specifications Sprinkler Type: Senninger 5023 Nozzle Size: #18 inches Sprinkler Pressure: 50 psi Flowrate(GPM): 15.9 gpm Wetted Diameter: 120 feet Sprinkler Spacings Desired Spacing (%): 60 % Design Spacing(feet): 72 *PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 60 feet Actual Spacing (%): 50 % Application Rate Application Rate = (96.3xFlowrate)/sprinkler spacing squared Design App. Rate = 0.43 in/hr Run Time per Set Run time per set = Desired application / Design application rate = hours Desired app. (in.) = 0.5 inches Run time per set = 1.18 hours Mainline Velocity Velocity = .408 x Flowrate / pipe diameter squared feet/sec.** **For buried pipelines, velocity should be below 5 feet per second Pipe size: 4 inches # Sprinklers Oper.: 16 Velocity= 6.49 ft/sec. Maximum Lateral Line Entrance Velocity Pipe size: 2 inches 4 inches # Sprinklers Oper.: 5 16 Velocity = 8.11 ft/sec. 6.49 ft/sec. Page 1 Sheet7 (2) Maximum Mainline Friction Loss Zone Used: 17 Total distance: 900 feet Friction Loss is figured using HazenlWilliam's Equation Friction Loss= 3.25 feet/100 feet Max. Mainline Loss = 29.3 feet or 12.7 psi Maximum Lateral Line Loss Lateral line friction loss is determined using the assumption that 3/4 of the Friction Loss occurs in the first 1/3 of the lateral line Total Lateral Length: 300 feet # sprinklers on Lat.: 5 Frict. Loss at 1 /3 lat. 11.03 feet Max. Lateral Loss: 14.70 feet or 6.37 psi Total Dvnamic Head Sprinkler Pressure: 50 psi Lateral Line Loss: 7.93 psi Elevation head: 4.3 psi Mainline loss: 12.7 psi Suction head and lift: 2.3 psi 5% fitting loss: 3.9 psi TOTAL(TDH) = 81.1 psi or Horsepower Required Horsepower = Flowrate x TDH(feet) / 3960 / Pump effeciency Pump Description: Pump Efficiency: 60 % Horsepower Req'd: 20.0 Hp 187.2 feet 250 feet 16 2.71 1.56 psi Page 2 Sheet? (2) Thrust Blockinq Thrust Block Area = Thrust / Soil Bearing Strength 6" 4" 2° Thrust: 7460 feet 3630 feet 910 feet Soil Bearing Strength: 1200 feet 1200 feet 1200 feet End Cap: 6.2 ft2 3.0 ft2 0.8 ft2 90 degree elbow: 8.8 ft2 4.3 ft2 1.1 ft2 Tee: 4.4 ft2 2.1 ft2 0.5 ft2 45 degree elbow: 4.7 ft2 2.3 ft2 0.6 ft2 Pipe Pressure Rating Check Pressure Rating of Pipe to be Used: 200 psi Max. Pressure on system when running: 81.1 psi 70% of Pressure Rating: 140 psi If Max. Pressure on system is less than 70% of Pressure Rating, OK Net Positive Suction Head Check NPSHA: ' NPSHR: *from pump curve If NPSHA>NPSHR, OK Page 3 Sheet8 Lisbo 1 Sow Farm Acreage Calculation Sprinkler Acres per Total Int. Acres per Total Ext. Acres per Total Sing. Total Coverage # Int. Int.Sprink. Acres # Ext. Ext.S rink. Acres #Single Sing.Sprk. Acres Acres Full 0 0.148 0.000 0 0.101 0.000 161 0.119 1.90 1.90 Half 0 0.148 0.000 0 0.083 0.000 0 0.119 0.00 0.00 Full 0 0.148 0.000 0 0.101 0.000 01 0.119 0.00 0.00 Half 0 0.148 0.000 0 0.083 0.000 0 0.119 0.00 0.00 Full 0 0.148 0.000 0 0.101 0.000 01 0.119 0.00 0.00 Half 0 0.148 0.000 0 0.083 0.000 0 0.119 0.00 0.00 Full 0 0.148 0.000 0 0.101 0.000 0 0.119 0.00 0.00 Half 0 0.148 0.000 0 0.083 0.000 0 0.119 0.00 0.00 0 0 16 Total Acres = 1.90 Page 1 Sheet8 (2) Lisbon 1 Sow Farm Acreage Calculations Width Length Acres Total Acres Start End Stop End Total t (midsection) (midsection) ac. ac. Pull Acres 180 340 1.405 1.405 0.320 0.275 2.00 250 595 3.415 3.415 0.380 0.275 4.07 189 176 0.764 4.184 0.730 0.300 5.21 250 596 3.421 0.000 0.730 0.000 0.00 200 482 2.213 2.213 0.640 0.500 3.35 250 416 2.388 2.388 0.730 0.590 3.71 176 965 3.899 3.899 0.491 0.000 4.39 234 310 1.665 1.665 0.495 0.000 2.16 200 620 2.847 2.847 0.515 0.000 3.36 215 730 3.603 3.603 0.587 0.000 4.19 135 161 0.499 3.637 0.495 0.275 4.41 229 597 3.138 0.000 0.495 0.000 0.00 242 117 0.650 0.650 0.495 0.000 1.15 270 74 0.459 0.459 0.770 0.630 1.86 270 285 1.767 1.767 0.770 0.630 3.17 250 480 2.755 2.755 0.720 0.580 4.05 140 300 0.964 0.964 0.566 0.000 1.53 0.000 0.000 0.000 0.000 0.00 0.000 0.000 0.000 0.000 0.00 0.000 0.000 0.000 0.000 0.00 0.000 0.000 0.000 0.000 0.00 0.000 0.000 0.000 0.000 0.00 0.000 0.000 0.000 0.000 0.00 0.000 0.000 0.000 0.000 0.00 0.000 0.000 0.000 0.000 0.00 0.000 0.000 0.000 0.000 0.00 0.000 0.000 0.000 0.000 0.00 0.000 0.000 0.000 0.000 0.00 0.000 0.000 0.000 0.000 0.00 0.000 0.000 0.000 0.000 0.00 Total Acres 48.61 Page 1 Waste Management Plan Changes DEC 0 4 2005 Facility "Ir -\% Farm 4 Aon I This farms Waste Management Plan has made the following changes: 2 Crop changes ❑ Wetted Acres ❑ Increased Acreage ❑ Decreased Acreage ❑ Changed Irrigation Design ❑ Change in Farm type ❑ Plan based on 3 Years On Farm Records ❑ Other Comments: P- rV A S 94- 9-, c4c�-mo-k Sccrnr -\cee S -�o C,nw C r?yns A-30 - 0<; Date ANIMAL FACILITY ANNUAL CERTIFICATION FORM Certificate of Coverage or Permit Number N C A 9 00 ? 9 County Sates&, Year 20 Facility Name (as shown on Certificate of Coverage or Permit)NC AA 06 3q "6 revs 01(e4 Operator in Charge for this Facility VJ l k..-- (4c"sw.,- W0.rCeLN Certification # j'79 a'1 Land application of animal waste as allowed by the above permit occurred during the past calendar year YES NO. If NO, skip Part I and Part II and proceed to the certification. Also, if animal was generated but not land applied, please attach an explanation on how the animal waste was handled. Part I : Facility Information: 1. Total number of application Fields ,! or Pulls.2 (please check the appropriate box) in the Certified Aj Waste Management Plan (CAWMP): ga.9 Total Useable Acres approved in the CAVE Total number of Fields u or Pulls ease check the appropriate box) on which land application occurred during the year: j Total Acres on which waste,vas applied 3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites: J7'It)-k 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWN41 the permit.�__ 5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and t off site during the year NCB N Ali tons L or gallons 1--] (please check the appropriate 6. Annual average number of animals by type at this facility during the previous year: 6311 7. Largest and smallest number of animals by type at this facility at any one time during the previous ye Largest Smallest (These numbers are for informational purposes only since the only permit limit on the number of anir at the facility is the annual average numbers) 8. Facility's Integrator if applicable: htestw ra(►K5. Part II: Facility Status: IF THE ANSWER TO ANY STATEMENT BELOW IS `-NO". PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO tVHY THE FACILITY WAS NOT COMPLIANT. THE DATES OF ANY NOr COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN BRING THIS FACILITY BACK INTO COMPLIANCE. Only animal waste generated at this facility was applied to the permitted sites during �'es the past calendar year. RECEIVED JAN 17 2007 AFACF 3-'E4-E�3 i DENR - FA1'ETTEVI!.I.F REG:ONA! OMCE 2. The facility was operated in such a way that there was no direct runoff of waste from Yes ❑ h the facility (including the houses, lagoons/storage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility during the past �LYes calendar year. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during '(Yes ❑ 1` the past calendar year. 5. There was no PAN application to any fields or crops at this facility greater than the 2-1yes ❑ ?� levels specified in this facility's CAWMP during the past calendar year. 6. All land application equipment was calibrated at least once during the past calendar year. 2'Yes ❑ 1` 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon 2 Yes ❑ 1` was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed. 8. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. 'Yes ❑ 1` 9. Annual soils analysis were performed on each field receiving animal waste during the 21"Yes ❑ 1` past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year? 'Yes ❑ 1, 11. All required monitoring and reporting was performed in accordance with the facility's 2-Yes ❑ 1\ permit during the past calendar year. 12. All operations and maintenance requirements in the permit were complied with during .2 Yes ❑ 1\ the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 13. Crops as specified in the CAWMP were maintained during the past calendar year on all I es ❑ N sites receiving animal waste and the crops grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the permit and the CAWMP for this facility were fl�Yes Lj maintained during each application of animal waste during the past calendar year. "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, c those persons directly responsible for gathering the information, the information submitted is; to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." i ( i; kv&% 1' &(Sen Wa ftu, Permittee Name and Title (type or ttee ,nature or operator in L;n, different from Penn ittee) AFACF 3-14-03 2 i-s-0 Date Date Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality December 1, 2006 CERTIFIED MAIL RETURN RECEIPT REQUESTED Lisbon 1 Farms Inc Lisbon Sow Farm #1 PO Box 759 Rose Hill, NC 28458 Subject: Application for Renewal of Coverage for Expiring NPDES General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State Non -Discharge General Permits are available at http://h2o.enr.state.nc.us/aps/afou/downIoads.htm or by writing or calling: NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 In order to assure your continued coverage under one of these two types of general 1ermits, you must submit an application forpermit coverage to the Division. Enclosed you will find a `Request for Certificate of Coverage Facility Currently Covered by an Expiring NPDES General Permit.' The application form must be completed and returned by January 2, 2007. Please note, you must include two (2) copies of your most recent Waste Utilization Plan with the application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-3221. Sincerely, Ted L. Bush, Jr., Chief Aquifer Protection Section Enclosures cc (w/o enclosures): Bladen County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - 090048 Murphy Family Farms Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Internet: www.newaterguality.org Location: 2728 Capital Boulevard Raleigh, NC 27604 An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper Telephone: Fax 1: Fax 2: Customer Service: No ` Carolina (919) Naturalk (919)715-0588 (919)715-6048 (877)623-6748 Murphy -Brown LLC March 27, 2006 NCDENR, DWQ Fayetteville Regional Office 225 Green Street Suite 714 / Systel Bldg. Fayetteville, NC 28301-5043 Subject: Revised Irrigation System Design Parameters and Revised Nutrient Utilization Plans for Lisbon Sow Farm #1, Facility No. 9-48, Bladen County Lisbon Sow Farm #2, Facility No. 9-50, Bladen County PO Drawer 856 2822 Hwy. 24 West Warsaw, NC 28398 Tel: 910-293-3434 Fax: 910-293-3138 RECEIVED MAR 2 9 2006 CENR — FAYErVLLE REGIONAL OFFICE Enclosed please find a copy of the revised Irrigation System Design Parameters and a copy of the revised Nutrient Utilization Plans for the above -mentioned facilities. These revisions were due to center pivots, pulls and solid sets being added, and some pulls removed. The pivots and some pulls took the place of some of the existing pulls. The solid sets are in a new field on the farm. The wetted acres were recalculated and new plans written to match. The crops also changed to include a corn, wheat and soybean rotation, bermuda with small grain hay, alfalfa and hardwood trees. Please see the Narrative of Irrigation System Operation sheet (Sheet 6) of the Irrigation System Design Parameters for an overview of the changes in field/pull numbers. Please place in the appropriate files. If you have any questions regarding this matter, please do not hesitate to call me at (910) 293-3434 ext. 5363. Sincerely, Kevin Weston, CID Environmental Compliance Cc: Bladen SWCD Murphy -Brown, LLC Files MurphrBrownLw May 5, 2003 Paul Rawls Division of Water Quality Fayetteville Regional Supervisor 225 Green Street, Suite 714 Fayetteville, NC 28301-5094 i s'�Pr. �— ��A 1j113jj Re: NOVs for Inadequate Freeboard & Request for Information Mr. Rawls, Attached are packets of the requested information per farm. We request a time at your convenience to review the information and answer any questions you may have. A summary of actions taken include emergency water conservation measures such as ceasing of soaking, washing, cooling etc., no gilt deliveries to sow farms when lagoon level dropped below 19 inches, daily monitoring of lagoon levels, weekly monitoring of water use, and installation of water conservation devices on all sites within the last two years. Specifically, on BOC3730, an irrigation system addition is underway this week and piping installations to expand or improve capability are planned this summer for Owens Branch, Stafford and BOC3417. At Lisbon 1 &2, some applications were made with an aerator/drag hose system that incorporated the water to reduce risk of ponding. Please consider the following facts: Last June we requested from DWQ a variance to draw down lagoon levels past stop pump, but only received a letter from NCDA in October which was too late. While any one rain event may not have exceeded the 25- year/24-hour storm, the frequency of one to six inches of rain every week since Thanksgiving 2002 kept spray fields too wet to safely irrigate over. We believe this weather pattern is more severe than the 25-year event because it continued even after our lagoon storage was utilized. We stored water as per lagoon design rather than risk runoff and water quality impairment this past winter/spring. Also, we did not hesitate to contact your staff as soon as a freeboard level exceeded the maximum and we continue to do our part to maintain a productive relationship based on our mutual goal of protecting our environment. If there is anything that you require in addition to what I have attached please contact me right away at 910-289-6439, ext.4589. Please call me when you are ready to review the information. I request that these NOVs be rescinded upon review of the submitted information. Thank you. Sincerely, Jo i Director of Land and Nutrient Management Murphy -Brown, LLC Rose Hill Division Enc. CC: DWQ Central Files Jeff Turner + Kraig Westerbeek Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources October 16, 2003 CERTIFIED MAIL RETURN RECEIPT REQUESTED Lisbon 1 Farms, Inc. P.O. Box 759 Rose Hill, NC 28458 Subject: Inadequate Freeboard No Further Action Lisbon Sow Farm #1 #9-48 Bladen County Dear Sir or Madam: Alan W. Klimek, P.E. Director Division of Water Quality Thank you for your recent submittal of the information requested in our letter dated April 15, 2003. The Fayetteville Regional Office has determined that no further enforcement actions will be taken by the Division for the inadequate freeboard. However, upon review and consideration of the information submitted, the Fayetteville Regional Office has determined that an NOV is appropriate due to freeboard in the structural range and unsatisfactory operation and maintenance of this facilities waste treatment system. According to records you submitted this facility had a freeboard of 11 inches on April 14, 2003. Additionally waste applications were made to the Matua crop outside of the designated time frame of the Waste Utilization Plan. The windows for Matua are March through August 31, September 15 through October, and February through March again. The farm has records indicating five applications in November of 2002, four in December of 2002, and three in January of 2003. Enclosed with this mailing is a copy of the pertinent portion of the WUP for this farm. Please adhere to the application dates for the appropriate crop. In the future, please continue to evaluate ways to maintain freeboard levels in the required range. These methods include, but are not limited to, water conservation practices, adding additional application sites, updating your cropping systems, adding additional and/or more flexible application equipment, and maintaining the lagoon levels at the lowest allowable and appropriate levels throughout the year. Our staff looks forward to continuing to work with you and your Technical Specialist to evaluate and implement any needed changes to your system. Customer Service: Mailing Address: Telephone: (919) 733-5083 1 800 623-7748 1617 Mail Service Center Fax (919) 733-0059 Raleigh, NC 27699-1617 State Courier #52-01-01 An Equal Opportunity / Affirmative Action Employer 50% recycled / 10% post -consumer paper http://h2o.enr.state.nc.us Location: 512 N. Salisbury St. Raleigh, NC 27699-1617 OF w A rF9 A OG , V r } � 1�RF--',TPAL 9dI1.1 September 1, 2006 LISBON 1 FARMS INC LISBON SOW FARM #1 P O Box 759 ROSE HILL, NC 28458 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources ©5-0q S Subject: Phosphorus Loss Assessment Tool Lisbon Sow Farm #1 Farm Permit Number NCA209048 Bladen County Dear Sir or Ms.: Alan W. Klimek, P.E. Director Division of Water Quality The Division's records show that a completed PLAT Form has NOT been submitted for this facility. An extension from the due date of April 2, 2005 was requested and ample time has been allowed for submittal. If our records are in error please resubmit the completed PLAT Form for this farm. If the PLAT Form has not been submitted, please do so by October 1, 2006. Condition I.6 of your NPDES Permit states: "If prior to the expiration date of this permit either the state or federal government establishes Phosphorus loss standards that are applicable to land application activities at a facility operating under this permit, the Permittee must conduct an evaluation of the facility and its CAWMP under the requirements of the Phosphorus loss standards to determine the facility's ability to comply with the standards. This evaluation must be documented on forms supplied or approved by the Division and must be submitted to the Division. This evaluation must be completed by existing facilities within six (6) months of receiving notification from the Division. The method of evaluation is the Phosphorous Loss Assessment Tool (PLAT) developed by NC State University and the Natural Resources Conservation Service. PLAT addresses four potential loss pathways: leaching, erosion, runoff and direct movement of waste over the surface. Each field must be individually evaluated and rated as either low, medium, high or very high according to its Phosphorus loss potential. The ratings for your farm must be reported to DWQ using the attached certification form. The PLAT forms must be kept as records on your farm for future reference. Please be advised that this notice does not prevent the Division of Water Quality from taking enforcement actions for any past or future violation. Furthermore, the Division of Water Quality has the authority to levy a civil penalty of not more than $25,000.00 per day per violation. If you have any questions regarding this request, please do not hesitate to contact Duane Leith at (919) 715-6186 or contact the Fayetteville Regional Office at (910) 433-3300. Thank you for your cooperation. Sincerely, Duane Leith Animal Feeding Operations Unit cc: EFay_ettevilli- gio' al 6ff ce,=Aquifet_-P_ - tection Section —7 Facility File 9-48 NO1ehCar0 ina , atU all Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwaterqualily.org Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer— 50% Recycled110% Post Consumer Paper Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality July 1, 2007 Lisbon 1 Farms Inc Lisbon Sow Farm #1 PO Box 759 Rose Hill, NC 28458 Subject: Certificate of Coverage No. AWS090048 Lisbon Sow Farm #1 Animal Waste Management System Bladen County Dear Lisbon 1 Farms Inc: In accordance with your application received on 11-Jun-07, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Lisbon 1 Farms Inc, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Lisbon Sow Farm #1, located in Bladen County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 1000 Boar/Stud: 0 Wean to Feeder: 400 Farrow to Wean: 3500 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition Ill. 19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pav careful attention to the record keeping and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwatgguality.org Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer— 50% Recycled110% Post Consumer Paper Nne Nrhcarolina aturally Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919)715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply, wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, 4 for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Bladen County Health Department Bladen County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS090048 q �� Murphy -Brown, LLC 2/19/2008 Grower(s): Farm Name: NUTRIENT UTILIZATION PLAN P.O. Box 856 Warsaw, NC 28398 Lisbon 1 Farms, Inc. Lisbon 1 Sow Farm, Fac. No. 9-48 County: Bladen Farm Capacity: Farrow to Wean 3500 Farrow to Feeder Farrow to Finish Wean to Feeder 400 Feeder to Finish 1,000 Storage Structure: Anaerobic l Storage Period: Application Method: >180 days Irrigation _agoon RECEIVED / DENR / DWQ Aquifer Protection Section The waste from your animal facility must be land applied at a specified rate to prevent polliaiioh' 9 12009 of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1of11 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 21-1 .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): Capacity Type Waste Produced per Animal Total 3500 Farrow to Wean 3212gal/yr 11,242,000 gal/yr Farrow to Feeder 401.5 gal/yr gal/yr Farrow to Finish 10585 gal/yr gal/yr 400 Wean to Feeder 223 gal/yr 89,200 gal/yr 1000 Feeder to Finish 986 gal/yr 986,000 gal/yr Total 12,317,200 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Capacity Type Nitrogen Produced per Animal Total 3500 Farrow to Wean 5.4 Ibs/yr 18,900 Ibs/yr Farrow to Feeder 6.5 Ibs/yr Ibs/yr Farrow to Finish 26 Ibs/yr Ibs/yr 400 Wean to Feeder 0.48 Ibs/yr 192 Ibs/yr 1000 Feeder to Finish 2.3 Ibs/yr 2,300 Ibs/yr Total 21,392 Ibs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 114.78 Total N Required 1st Year: 40620.79 Total N Required 2nd Year: 37957.5 Average Annual Nitrogen Requirement of Crops: 39,289.14 Total Nitrogen Produced by Farm: 21,392.00 Nitrogen Balance for Crops: (17,897.14) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of11 Area Specifications Year 1 a: a 2 year rotation Field Irrigated Soil 1st Crop Time to Ss: Crap 1st Crop Lbs klAc Lbs N Total lbs 0 Acreage Type Code { Yield lass NIUrift Residual /Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total lbs N Cods Apply Yield lbs WfUrrit Residual 1Ac Utilized Total Lbs NIA c Tcta1 tbs UtillxeC i ! I PUB 1 i 2 &AtAva G Mar -Set 6.5 325 1 850 L I Setit-Atxal 1 tD 50 100 375 750 Poll I 4.0T E%NAvS I C j Mat -Set 6,5 50 325 1322.75 L se t:4nni1 1 50 50 204 375 15262E 3 {Pivoi) 25.1 Er1J:-.Yi3 C ? Mar•Seot a.5 i 325 f 8t57.5 L Sew A #' i 50 50 1255 375 94 i2.5 Fun 5.71 =XAIAV3 I C I Mar -Sent 6.5 SG 325 ' 1693.25 L SectArwill 1 1 50 1 L-56- 261 375 i95a:7E PUB5 In I ExAfAvS C 1 clef -Scat , &5 50 ' 325 1085,T5 L SeDiAnrili 50 I 50 167.5 375 1256.2-. Purl 6 3.71 i xVAYS F.°ems Sr Gi 6.5 3£t 325 :?A5.75 L S 3gt•. rift F 1 50 : 54 185.5 375 1391.2: Pu'i 7 4,39 Na G reb;5 lur 125.0 i.26 r 15 141 620.0875 tit t 3opl-Avail 60 2.4 144 632.16 285-25 1252.24 P s 3 2. 56 Na E e s? 5 !une: I25,0 1.25 15 141 305. i N Sent-AgrU 20 2,4 i 144 311 285.25 816.14 Pull 1 3.38 WL I G Febl$-,Pjne 130.0 IZ5 1 & 1 148 1 495.6 St? S-" il 130 2.4 ' 144 4S4 291.5 979.44 Puff 10 4.19 EsA ! U Fab Ia' 3 130.0 1:25 '.5 148 aEll5L?5 E3q Seot-Agi"sl 60 144 503 291.5 1221-38, PUB 11 ( 4.88 E%A C { Mar-.-qt 6.5 + 50 325 158b SeDt•Apa 50 i 50 244 375' 1830 Puit12 v.S8 Ex5 I Mar -Bait B.5 50 325 21T1 L SOM- l S 50 50 334 375 2505 PtA 13 1.86 GuA C Mat t 5.5 50 275 511.5 L Sa ;AnrS t -1 50 � 93 325 604-5 P,Ai 14 3.17 GuA C ASar-Seat 5.5 3fl 27-5 871.75 L se !•Aon7 1 ( 50 1 50 159 325 1030.2r° PIA15 4.06 'IN ? Mac -Sep! 8,5 50 325 1 1316.25 L ( Sript-Atsril i 1 50 i 50 203 375 1518.7; Pul 16 1 1.53 N''t"S C 1 Ma:3eist 6.5 50 325 ? 497.25 L to rArril 1 50 ( 50 76.5 375 573.75 17 sa,ds 1 i, s7 4Yii { .Y.ar-Seat 6.4 ;0 320 534.4 L Se -Anti! t 50 1 50 84 370 617.9 18 sGadaed 4. rtes: C 1 tfas-•56ot 2 5 1 5{I 273 1253 I {. Sent-' pto 1 50 t 50 236 325 1534 Sub 1.3 1 11,02 ExAraYS C atar4ev 6 5i1 i 325 3-�r51.5 1 L Seni-Aatii 1 1 5o ( 50 554 375 4132.5 Sub 4-6 ( '?.`l't Ex.&iAYfiI C F:$er-36pt b.� St1 1 .323 737.75 t. Sent-l.EnAI 1 ? 50 114 375 851.25 Sub.7-8 4.2 {aa G !F_t:liJui 125.0 1.25 1 1$ 14'. 593.25 11 Seat-Awil E0 TT4 144 605 285.25 1198:0; sub 8-i0 2.75 EXA 0 Fe515-tt� t's0,0 1.25 9S I 140 405.625 M Se t-i ret . 6ir 1 tfi 396 1 291.5 801.62: Su4 11-12 4.98 axk C I afar -Sept r 6:5 a0 ;525 i 1617 ' qt 4t„?I i I 50 50 248 375 1660 Sub 13.14 2-02 C1uA C mar•segt 5.5 50 275 555.5 L : sot-AwH 1 i" 50 50 161 325 65&5 Sub 15=16 1.46 4fi5 C 1 i <rr•S&W 6.5 5G 325 474.5 L Se1st-' 9 1 50 I 50 73 Sib 547.5 r 1 1 i i I 1 1 i i 1 I 1 r i :- i I f ! , 1 f 1 { I I t i I 1 I 1 ( } f j I r 1 1 ( I 174.75 72903:09 rnr.r cuoru-, 3(a) of 11 Area Specifications Year 2 of a 2 year rotation Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs NIAc Lbs N Total Ibs N Acreage Tye Code Apply Yield Ibs N/Unit Residual fAc Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total lb. H Code: Apply Yield Ibs N/Unit Residual /Ac Utilized Total Lbs N:Ac Total Ibs I Utilized i NA 1 s E:At�:� C 64xr So ! 6.5 5'J f 325 350 L Sent-Acnl 1 50 1 i 50 1 100 375 750 Pur, 2 1 "'N EKAJAyb C Mar -Sept 6.: 1 50 1 325 t3?2.75 L SBOI-April i 50 50 ! 204 375 152625 13 , Pivotl 1 25.1 E-.Af 4B f C mer-Sent 6.5 50 1- 325 $ 57.5 { L Stiai h :it 1 'sit 50 1255 375 9412.5 i'ulJ 4 3.21 =zr„r v5 ? Mar-'aepi 6,b 5=� 1 1 325 1693.25 L Se A.trif 1 5o 5^ ?61 375 1953.75 Pu3 5 i 3.35 fi?rrnv8 C Mar -Sect 6:6 50 1 1 325 ! 1088.75 L Se t-Aorit 1 50 167.5 1 375 1256.25 Pua6 ".71 1 E xAJAvP. I `:tat-SePt ez 50 i i25 1205.75 L Sca(-FUta 50 3 50 i85.5 375 1391.25 PO, r .39 N3 0 1 Juna-Se i 38.0 d 152 667,28 { f 0 0 152 667.28 pug 2.t6 ,a O JuneSvp2 38.0 4 152 1 328.3Z 0 0 152 328.32 Pit:9 3:M c?_q 1 0 June -Set 43:0 172 577,92 0 0 172 5777.92 Pu!I to 4.19 cxr". ) June:v V( 4 0 4 172 720.ii8 s C 0 172 720.68 I Pu€i 11 a.BE Ex: G R'arSect 6.5' SL 325 5585 L Seat -Axel T 50 50 244 375 1&10 Puil 12 6.68 EAA C h48r-G3 , o ✓ 50 325 2171 L s4iot-mnnl. 1 ri0 50 334 375 2505 Poll 13 1.66 DuA C h4at-32 S.5 50 275 511.5 { L Av ii 1 57 59 93 325 604.5 Pia 74 1 3.77 INOB L?ux C j F,18s- 1 &5 50 1 E 375 f 871.75 L Sept kptil 1 i 50 50 159 325 1030.25 Pull 15 4,05 1 h4at-5a t 6:5 50 325. 1316.25 L Se7tAp.'t1 50 1 50 203 375 1518.75 Pilo 16 1 1.53 "to6 i.ia -Se ' E.5 ! . 5cu 1 325 j 497.25 1 1.. Sn t-April 1 50 5J 76.5 375 573.75 17s71ids2t '.57 Av3 C rAar-Sept fi.4 50 1 320 534-4 L Sc khfu8 1 1 50 50 84 370 6179 18 sa6d.e 4. /2 DuF, C Mar -Se 5;5 5G 275 1298 L SW -April 54 F0 236 325 1534 Sub 1-"s 1 1.02 E1Air1, L htar-Set 6.5 5;Z 1 325 3581.5 L Seat- ri1 50 i i So 551 375 4132.5 Sub 4 G 2�% EaA1,ne5 C h#ar-Sstri 6'.5 50 f 325 1 737.75 L $e t-A" 'i1 56 50 114 375 851.25 Sub 7-6 1 4.2 I Na 9 0 June-Sapt ( 38.0 { 4 1 152 1 638.4 0 0 152 638.4 Sub 9 10 { 2.75 E June -Se 45;0 4 i 1 122 47.3 0 0 172 4" Sub 11-12 4.96 Es-4 C Mar- ? 1 $.5 50 325 1612 L 'Sept -ADM 1 50 i 5o 248 375 1860 Sub 13-14 2:12 1::1-. C ;J:,r-Se ' 3.5 175 i 555.5 L Sept -April 1 SO 50 101 325 656.5 Sub 15-`6 t.46 I }Jo3 C, Mar -Sept 1_ 6.5 1 50 1 325 1 474.5 L Se 1-April t i 50 1 5o 73 1 375 547.5 I i 9 i } 1 ! 1 i { f i i i I i i } I } ! i 1 1 t i 1 I t i 1 t } ! I I f s 1 it I 114.78 33217 41)db.o nybr., 3(b) of 11 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, Interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to Interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue - Grazed H Fescue - Hay I Oats J Rye K Small Grain - Grazed t_ Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized i unit yield 1.6 Ibs N / bushel 50 Ibs N ; ton 50 Ibs N ! ton 1.25 Ibs N / bushel 12 Ibs N / ton 0.12 Ibs N / Ibs lint 50 Ibs N ; ton 50 Ibs N ( ton 1.3 Ibs N / 'bushel 2.4 Ibs N / bushel 50 Ibs N l acre 50 Ibs N ! acre 2.5 Ibs N i cwt 2.4 Ibs N / bushel 4.0 Ibs N ! bushel 40 Ibs N / acre ; yr Acres shown in the preceding table: are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste:. 4of11 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/ r/animal Farm Totall r 3500 Farrow to Wean 0.84 2940 Farrow to Feeder 1 Farrow to Finish 4.1 400 Wean to Feeder 0.072 28.8 1000 Feeder to Finish 0.36 360 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3328.8 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 16644 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 55 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 133A 52 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN, Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, grater droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. if surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly , irrigate the acres shown in the preceding table. Failure to apply the recommended rates and arnounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. in many situations, the application amount shown cannot be applied because of the nitrogen limitation, The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste, 5of11 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr *inches T4739-F1 Pull ExA/AyB C 0.35 1 T4739-F1 Pull ExA/AyB C 0.35 1 T4739-F1 3 (Pivot) ExA/AyB C 0.35 1 T4739-F1 Pull ExA/AyB C 0.35 1 T4739-F1 Pull ExA/AyB C 0.35 1 T4739-F6 Pull ExA/AyB C 0.35 1 T4739-F6 Pull Na D 0.4 '1 T4739-F5 Pull Na D 0.4 1 T4739-F5 Pull ExA D 0.35 1 T4739-F4 Pull10 ExA D 0.35 1 T4739-F4 Pull11 ExA C 0.35 1 T3230-F2 Pull12 ExA C 0.35 1 T3230-F2 Pull13 DuA C 0.4 1 T3230-F3 Pull14 DuA C 0.4 1 T3230-F3 Pull15 NoB C 0.5 1 T4739-F7 Pull16 NoB C 0.5 1 T4739-F7 17 solidset AyB C 0.35 I T4739-F1 18 solidset DuA C 0.4 1 T4739-F1 Sub 1-3 ExA/AyB C 0.35 1 T4739-F1 Sub 4-6 ExA/AyB C 0.35 1 T4739-F6 Sub 7-8 Na D 0.4 1 T4739-1`5 Sub 9-10 ExA D 0.35 1 T4739-F4 Sub 11-12 ExA C 0.35 1 T3230-F2 Sub 13-14 DuA C 0.4 1 T3230-F3 Sub 15-16 NoB C 0.5 I 6 of 11 Additional Comments: This plan revised to show the addition of hyd 18 (solid set) in field 7 and the additional land in field 4,(pulls 11 & 12 recalculated) Hyd 18 is optional application acreage due to the fact that the irrigation is not currently installed. Applications may be made to hyd 18 by an Aerway if desired. The subfields are those areas of the fields not covered by the existing irrigation systems that will be covered by using an Aerway machine. All fields may be planted in a cover crop starting in the 2005-2006 winter season. The cover crop can receive a maximum of 35 lbs. N/acre from Sept -March and the applied amount must be subtracted from the following crops PAN rate, unless the cover crop is harvested, then a maximum of 100 lbs. N/acre may be applied from Sept -April and there will be no reduction in the following crops PAN rate. 7of11 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Owner: Manager: Owner/Manager Agreement: Lisbon 1 Sow Farm, Fac. No. 9-48 Lisbon 1 Farms, Inc. I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Lisbon 1 Farms Inc. Signature: Name of Manager (if different from owner): Signature Date Date Name of Technical Specialist: M. Kevin Weston Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: Date 8of11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. f When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9of11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet frorn any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc.., shall not be discharged into the animal waste, management system. 10 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms; pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct hurnan consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximurn storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower appiication rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that rneets North Carolina regulations. '11 of 11 01/22/2010 FRI 14:55 FAX 9102933138 WRLNMI 004/005 x. Crop's remaining PAN balance (line v from section lil) 1372.2 lb. PAN y. Overall PAN balance (w - x) -360 lb, PAN Line y must show as a deficit. If line y does not show as a deficit, list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new PAN based on new information. If new fields are to be included as an option for lowering lagoon level, add these fields to the PAN balance table and recalculate the overall PAN balance. If animal waste is to be hauled to another permitted facility, provide information regarding the herd population and lagoon freeboard levels at the Irrigation onto existing spray fields will continue as weather and field conditions permit. Additional land is available for pumping if needed. PoA (30 Day) 2/21/00 01/22/20.10 FRI 14:54 FAX 9.102933138 WRLM11 003/005 11. TOTAL. POUNDS OF PAN STORED WITHIN STRUCTURAL. FREEBOARD AND/OR 25 YR.J24 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. Structure ID: Lisbon I line m = 1011.9 lb PAN 2. Structure ID: line m = Ib PAN 3. Structure ID: line m = lb PAN 4. Structure ID: line m = lb PAN 5. Structure ID: line-, m = lb PAN 6. Structure ID: line m = lb PAN n. lines I +2+3+4+5+6= 1011.9 lb PAN lll. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 RAY ©RAW DOWN PERIOD, DO NOT LIST FIELDS TO WHICH PAN CANNOT BE APPLIED DURING THIS 30 DAY PERIOD. o. tract 4: p. field It q. crop r. acres s. remaining IRR• 2 PAN balance t. TOTAL PAN BALANCE FOR u. application window' (Ibiacre) FIELD (lbs.) .__...._....._- - .... ----........ - _ �......._....._..... — column r x s 2 small drain - -- _-.�.4_07 34�69 141.2 Sept -April ....... ... small grain25.10 �__-44. 12 _._.._........._`E7_39 4739 .._._.__.___...__3 5 small ,rain 3 35 16.90 _. _. _._.'1107_4 123.6 Se t- - ril j __.___._..._ ____.____. _ __ .__.____�_.___ __ _ __... ___._ _---______ -------.-. �...__-----_-_-____. _.._ ... _------- ---- _--.-..-_.:_.: ---------...._:_...__ - ..__.-__-- ____._..- ---...__._..___._._.__._._..___..._._.._.._.__-__--------------- ---------.___..__._._........____...._- ------- _......... ..__.....__....___.__._..___ ______.._.__.-.___..._.---.._._.__.. ._._. ... __..__.___.------ 'State current crop ending application date or next crop application beginning date for available receiving crops during 30 day draw down period. v. 'Total PAN available for all fields (sum of column t) = 1372.2 lb. PAN 11/. FACILITY'S PoA OVERALL PAN BALANCE w. Total PAN to be land applied (line n frorn section III= 1011.9 Ib, PAN PoA (30 Day) 212.1 /00 01/22/2010 FRI 14:55 FAX 9102933138 WRLNMI 005/005 PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMA!_ FACILITIES 30 BAY DRAW DOWN PERIOD i. TOTAL. PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Name/Identifier (ID): Lisbon I T 2. Current liquid volume in 25 yr./2.4 hr. storm storage & structural freeboard a. current liquid level according to marker �� 19.0 inches b. designed 25 yr./24 hr. storm & structural freeboard 19.8}inches c. line b - line a (inches in red zone) - 0.8 inches d. top of dike surface area according to design (area at below structural freeboard elevation) 264726Ift' e. line c/12 x line d x 7.48 gallons/W 132010 gallons 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according co strr_!ct ffal design 180�d�:ys q. volurnc; or waste produced according to structural design !_..:3fi03951ft Ir. curreni hercl rf 900 certificad herd tfi_ -_ m �r900j actual waste produced = current I�crd.ft x lint g -. certified herd 4, I. VbiUi1ie 0'r wash bVatC r according tC? structural t'esign i. excess rainfall over evaporation accorciinct to design k. (lines h + i -I j) x T48 x 30 days/line f= 4. Total FAN to be land applied during draw down period 1. current waste analysis dated I ___ 1/14l2O101 m. ((lines e ,- k)/1000) x line I =: REPEAT SECTION I FOR EACH WASTE STRUCTURE: ON SITE. (Click on the next Structure tab shown below) PoA (30 Day) 2/2.1/00 3603�35 ft'r 1 t3t167 ft" 646349 gallons 1_3(�Ibs/1000 1011.9 lbs. 1`)AN 01/22/2010 FRI 14:54 FAX 9102933138 WRLNU Q 002/005 PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITIES Facility Number: 9-48 County: Bladen Facility Name: Lisbon #1 Certified Operator Name: Lloyd McCall Operator Number: 985986 1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the lowest point on the top of the dam for lagoons without spillways; and from the current liquid level in the lagoon to the bottom of the spillway for lagoons with spillways. Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon Name/In: Lison I Spillway(Y or N): N i_evel(inches): 19 2. Check all applicable items Liquid level is within the designed structural freeboard elevations of one or more structures. Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within acceptable ranges. X Liquid level is within the 2.5 year 24 hour storm elevations for one or more structures. A 30 day flan of Action is attached. Agronomic balance is within acceptable range. ------ Wjste is to be pumped and hauled to off site locations. bolu111e and PAN content of waste to be pumped and hauled is reflected in section III tables. Included within this plan is a lisi. of the proposed sites with related facility numbers, number of acres and receiving crop information. Contact and secure approval from thn DWQ prior in transfer of wasta to r,! site: not rovered in the facility', Cn1NM11. __...._._. Oj-x'•ration will lbe partially or fully depopula o.d. Attach a complete schodule with corresponding aniaml units and dates frr, do l:�ot.>t!latinn "if animals are to be moved to another permitted facility, provide facility number, lagoon freeboard levcis and herd population for the receiving facility 3. Earliest possible date to begin land application of waste: 1/2.7/2010 I hereby certify that t have reviewed the information listen above and included within the attached Plan of Action, and to the best of my knowledge and ability, the. information is accurate and correct. _ �v ic�� 1 hone: ,lib t_ �~ Facility Owner/Manager (o* fate: 1/2.212.010 `! F ar ger (signature) 01/22/2010 FRI 14:53 FAX 9102933138 WRLNJLI ¢ Z001./005 'l . y j �, _ _ �'a � P h y. �•� �r���,ro,"i,, vio-01.11L �a �� Murphy BVOWII LLC PC) Box 856 2822 Hwy 24. West. Warsaw, NC 28398 Phone (91.0) 293-34.34 , Fax. (91.0) 293-31.38 Fax Transmittal Sheet: ; _..._.....__.._.__ _._.-_._ ____.._......_._.....___._._._..._.--.---_._....... .._..... _...... ..... __..._.-..--_--_._. ri t ..,1.5 �2 c t Y .. �_.. (C., 1-1 i )rf;cnt L I For KcView L.1 Please C;otnznent (.1 Please Reply F.] Please R.er.,,Y(,Ic. +F.�aamrmrr acx:rxae�xvas..sari. ...-zwcosro mtra4=xvocvacuw�a.-x. ia>.rx�cas.,m+saaaxr?F.�w.vgwmmx<.�.ze�cr.�:�sa:Ka„rx Qq-o©�g 02/2'372;.QA,.O TUE-i;10.:-27•., AY 9102933138 ►YRLNrf1 .. t._ ,•r a. c - 4 rye:._., ,`, ,• M urphy If F.f T3ox 856 t 1"•Ix (91 U) 293-:3138 Fax Transmittal Shoot y.. f(S:( ¢' ,�J' r.. .._....- ,,:; ../: S It AEG i!- [.Lf PI-Iibk'tc, e�aklc) yle: r L llh-gent .1"or Rc:vic'm I._i Phase Comment t-J Please Reply. Cl Picasc Recycle (ClASJ3�Lk�4'GCRNAEl1,"R9.•�%lAStd'xi"54���1.FML'67.'dA".n7p7n )�� 7dR.Mt'9.FU^..O.:RT..IJR•Y:.",.G.:131L'.•^iw'"..^�T,•�w'�i3'n<ir=J.fFFfi�R- qJi:,^. t:SfJTSP3M.1^.?xi,3. b�?W«..1.'YF S¢'C�..i•:GJ: wV.'::J:T.4'a:M 2 00.1./005 rye:._., ,`, ,• M urphy If F.f T3ox 856 t 1"•Ix (91 U) 293-:3138 Fax Transmittal Shoot y.. f(S:( ¢' ,�J' r.. .._....- ,,:; ../: S It AEG i!- [.Lf PI-Iibk'tc, e�aklc) yle: r L llh-gent .1"or Rc:vic'm I._i Phase Comment t-J Please Reply. Cl Picasc Recycle (ClASJ3�Lk�4'GCRNAEl1,"R9.•�%lAStd'xi"54���1.FML'67.'dA".n7p7n )�� 7dR.Mt'9.FU^..O.:RT..IJR•Y:.",.G.:131L'.•^iw'"..^�T,•�w'�i3'n<ir=J.fFFfi�R- qJi:,^. t:SfJTSP3M.1^.?xi,3. b�?W«..1.'YF S¢'C�..i•:GJ: wV.'::J:T.4'a:M 2 00.1./005 02/23/2010 TDE 10:28 FAX 9102938138 WRLN111 ZV02/VO5 PLAN OF FOR HIGH FREEBOARD AT ANIMAL FACUTIES Facility Number 009-U48 Facility Name: Usbon1 Certified Operator Name: . _LLgd [AcCal; __ Operator Number: 983986 1. Current liquid |ovo(o)in inches aomeasured fnmthemnnN|iquid level in the lagoon hothe lowest point on the top of the darn for lagoons without spillways-, Lind frorn the current liquid level in the lagoon to the bottorn of the spillway for lagoons with spillways. Lagoon Lagoon Lagoon Lagoon Lagoon LagnonNomo/|D: 1 Spi|kway(YorN): N Lovo(inxhou): 16.15 2. Chock all applicablc item -is Lkluid10vo ia�,,vhhnihvdoaignodstructural krohoardelevotk`nsofone o/more. n(mdues. Five �nd30day P|onoufAohonanyn\tachod. Hydnsu|i(�anUagmnomirhu|annesoro _ K_LquW��|���nthe 25y��I4�mrn�m nJmmt�/�kvonown«ma�/��/ns� wa��isWfx:� pumpedarldhauled toOlt site |mmhonx.\olomeand PAN m���vva.Me b6wpumpodm�}kouodisrofleoodill ,�oo8onIll iaboo. !mJudedvk"Khinthkli plan isaIN! uithe pmpusodwityoWith nd, tsoU\ynumbmrm.numberofannxonUracokinOCrop information. Cmliuo and Secure appcaa|inom(hc[)V'VC}'o o!wa�v�oj�jaiio Oponahonwi||be, 9artialynrfully d*populat0d. *Afia:ha:omplet000hocu|eWith uonOxpondingonima|uoiNanddakE,Skodxp%)u|ohon ~ifenima|o a/e, to be mov*d to another permitted focihiy. provide facility mxnbar' lagoon fne,nhoard|nv*oand herd popo|ahonfor the. n,,coivingtad|ity 3. Endiox( Vonvib|e data to begin land appUoeUon ofp/on\o� 3/1/2Oi0 1 hereby certify that 1 have reviewed the information listed above: and included wiffiin the attached Plan of Action, and to the 6*ot of my knowledge and abi!ity, tho information is accurate and correct. K8 Phone: _C.acility Owner/Manager (print) Dot(-: 2C23C2010 02/23/2010 TUE 10:28 FAX 9102933138 WRLNMI 1003/005 IL TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YRJ24 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. Structure ID: 1 fino m = 1548.2 11) PAN 2, Stl'LlCtUM ID: line m = lb PAN Structure ID: line m = 1[) PAN 4. Structure ID: line rn 11) PAN 5. Structure ID: line m = lb PAID! 6. Structure 111 line m = 11) PAN n. fines 'It + 2 1, 3 + 4 + 5+ 6-- 11 '-') 4 8, 2 lb PAN K TOT Al- PAN BALANCE REMAINING FOR AVAILABLE CROPS 00RING 30 DAY DRAW DOWN PERIO.D. DO NOT IJST FIELDSTO WHICH PAN CANNOT BFAIPLIED DURING THiS 30 DAY PERIOD. 0, tr"Ict .1"' p. f i Id q, Crop 1'. -1 C 1' 01 2 PAP [),dance BALANCE FOR FIELD (ibs.) 34.6() t 1'4 7 3 '1) 3 Small ...... .... '-)ept -Ai)r . ...... . --------- ....... T-4730 .. .. .. 5 Si-riall ('�,rain .. . ............ .. . ...... . .. ..... -3.6 Sepi-Api F4739 ......... .. 6 . ....... Srmnlf Grain ..... ..... 3. 71 — .. ........ 5bW� 18 1-5. 5 w ' Simll Grain .................. . -.-.; . ..... U8 0.00 1 4.0Sp-Apr ............. ...... I„rnedi . ....... .. Grain 0.o 0 •Sept -Apr Small (.-Jra�n 11 02 .. .... 551.0 opt --Apr ... . ... ...... ........ .. ......... ... .... . ..... ........ ._._._..-_..I__........._.. ....... .. .... — ........... . ----- --- - ---------- ------ ........ . ...... .......... ... ...... ........ . ... ...... ... .. . ... .... ........ .... . . .... .......... ........... .. 'St ate current crop ending application datc, or next crop application beginning date for availaNe receiving crops during 30 clay draw drivin period. N(. Total PAN available for all fields (sum of column t) = 2136.8 lb. PAN IV. FACILITY'S PoA OVERALL PAN BALANCE w. Total PAN to be land applied (line n from section 11) = 1,1348.2 Ili. PAN PoA (30 Day) 2/21/00 02/23/2010 TUE 10:29 FAX 9102933138 WRLNM1 Ijh 004/005 x. Orop's remaining PAN balance (line v from section lilt) = 2136.8 lb. PAN y. Overall PAN balance (w - x) = -.589 lb. PAN Line y must show as a deficit. If line y does not show as a deficit, list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new PAN based on new information. if new fields are; to be included as an option for lowering lagoon level, add these fields to the PAN balance table and recalculate the overall PAN balance. If animal waste is to be hauled to another permitted facility, provide information regarding the herd population and lagoon freeboard levels at the receiving facility. PoA (30 Day) 2/21/00 n2/'13Y2010;TUE.10:30 FAX 9102933138 WRLNMI 005/005 PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIES 30 DAY DRAW DOWN PERIOD I. 'TOTAL PAN TO BE L'A.ND APPLIED PER WASTE STRUCTURE 1.. Structure Name/Identifier (ID); 2. Current liquid volume in 25 yr./24 hr. storm storage & structural freeboard • a. curreni Iigiaiif lt)vel according i'o r>larlcer I _�. _ 16,51inches b: designed.25.yr./24 hr. storm & structural freeboard C^� M_ 19,E inches c, line b - line a (inches in red Zone) = 3.3 inchos ct top of dike surface arP- -dirig to design __ - (area at below•strt.ictural free boai.-d elevation) �_ 26�t726 ft' - - e;• line c/•l2 x line d x 7.48 gallons/ft' 1544541 y allons, 3. F'rgjecic>ci volt, rne., of \,vaste liq!airl prcadU(-ed duririg drovke do- n period ' ((•.,rt,),x ,! / .:or ;.; , i)c),Ic; I iiC•c;,lll.r.ulc, to a.r_Ictural (:Ic.,�.;it,l `;. dOlil!'il". Vt'�yca.>�.,! i)Ipry„IC;td c?'..?'(:':�i�1Ci i'? :�i.I'i.,a.ffi'c'i r;rii�irtt• , ��J :1 f;.., _ ..._._.....____ .. rt. ct.rrc:rn ru:rrl 8'1900, :,;;Z I'til-kxl rterd ;,,Q 1 900 .. ?i;tl}r l !dc)uiC.'• GUrrerit 1)rrCi ;• x Gii:rtlfli?ii il(?r r;l ';!!' .'r, -.•.,'..,_„'.`e _-.v.�..�.,.yt _ • (. \O.L,i11(-, of J');?,t3 U;it(;f <,(:.) (ill'l(., to Stl'LICi:L.I'::L }. excess r'dllttiaii (:}!<3r F)'Jca}:)UrE]CI(1C) ;(':(;01'ililiCj to ic, (lines fi + i + j) x 7.48 x 30 days!line f-- 646349 gallons g. "total PAN to be. band applied during dmw do}nfi "p6riod 1. current waste analysis clated 1/14%2ci1_QI I.T { .___ i_3ollbs�loOO gal. n'!. ((liners e. + to/1000) x line 1 == '1548,2 lbs. PAN REPEAT SECTION I FOR EACH 'WASTE STRUC'T'URE ON Si'-E. (Click.on the ne. 't Structure tab shown below) PoA (30 Day) 2/21100 gRtCv f ARR• 2 Field #7 — Hydrant 17 FIRR• Total Field = 3.28 Ac. LAGOON V Wetted = 1.90 Ac. re 4" Class 200 PVC 2" Class Tie into existing t line Field #1 4 Total Field = 56.73 Ac. Po Wetted = 43.44 Ac. Qom' 9 5� a 22.29 Ac.w/o end gun Pc 5y Pam. yro 25.10 Ac. w/end gun 5 y- C) DNew 6" Class 200 PVC 1 0Pc* n Hydrant p, to be moved Field #5 Total Wettedi= 7.55C AS f 9c - 1 1.03 Ac. Field F/ Total Field = 10.75 Ac. 'Po r—/ I �� Wetted = 6.55 Ac. a 100FT.--A/) — SR. 1765 100FT. e1�w- Field #7 — Hydrant 17 Fes' Total Field = 3.28 Ac. LAGOON G Wetted = 1.90 Ac. w 4" Class 200 PVC 2" Class Tie into existing e line Field #1 Total Field = 56.73 Ac. pp Wetted = 43.44 Ac. Q9- 9 tk 22.29 Ac.w/o end gun PC, yg yra 25.10 Ac. w/end gun No 3 vNew 6" Class 200 PVC 6 r, H ydran t a� to be moved Field §5 P, c- ra Total Field = 10. 0 111. Wetted = 7.55 A A.S l 9R 1.03 Ac. 1� Field F6 A �-pq Total Field = 10.75 Ac. r P Wetted = 6.55 Ac. 100F T. 100FT, S.R. 1765 Gna vun r%un uegrees Sect A 49 Sect 8 17 Sect C 37 Total 103 End Gun Runs 47% of Time (103/220=47%) Field #1 Total Field = 56.73 Ac. Wetted = 43.44 Ac. , 22.29 Ac.w/o end gun 25.10 Ac. w/end gun N 3 0 0 New 6' Class 200 PVC a H ydran t to be moved a t00FT.--A,j— IZI sa.1765 100FT. y � A A A A F/3tR• 1 � A t�\ LK.00H ��` sIF— All 11 aft M . Tie into existing 18 line 4.72 Ac. A New 6' Class ro j Field #5 Total Field = 10.30 Ac Wetted = 7.55 Ac. Field #6 Total Field = 10.75 Ac. @� Wetted = 6.55 Ac. W11 nU,. uwm-=.J Sect A 49 Sect B 17 Sect C 37 Total 103 End Gun Runs 47X of Time (103/220=47X) Field 81 Total Field = 56.73 Ac. / Wetted = 43.44 Ac. 22.29 Ac.w/o end gun 25.10 Ac. w/end gun N 3 0 o New 6' Class 200 PVC D n Hydrant to be moved 1 OOFT. 100FT. S.R. I M V � wre tAcoow Field #6 Total Field = 10.75 Ac. Wetted = 6.55 Ac. New 1.67 Ac. �C1� New 6' Tie into ---. V' existing 18 line 4.72 Ac. l \\ Wetted = /.bb Ac.