HomeMy WebLinkAboutNC0004944_Application_20190401Dewberry°
Water Resources
Permitting Section
Edge Water Treating, LLC
NPDES Permit Modification
Application
July 20�, 2018
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Dewberry Dewberry Engineers Inc. 919,881.9939
2610 Wycliff Road, Suite 410 I 919.881.9923 fax
Raleigh, NC 27607 www.dewberry.com
July 20, 2016
NC Department of Environmental Quality —
Attn: Sergei Chernikov, Engineer
Archdale Building
512 N. Salisbury Street
Raleigh, NC 27699
NPDES Complex Permitting Unit
RE: Edge Water Treating, LLC —NPDES NC0004944 Modification Application
Dear Mr. Chernikov:
Dewberry is pleased to submit the enclosed permit modification application package on behalf of Edge
Water Treating, LLC. Edge Water Treating is requesting permit modification for operation of the
wastewater treatment plant (WWTP) as a Centralized Waste Treatment (CWT) facility Subcategory D —
Multiple Wastestreams.
The WWTP historically served the DuraFiber Technologies facility and treated sanitary wastewater,
process wastewater associated with Organic Chemicals, Plastics, and Synthetic Fibers (OCPSF)
manufacturing, and stormwater associated with industrial activity. Edge Water Treating, LLC wishes to
operate the facility as a CWT. Edge Water Treating intends to accept metals bearing wastes, oil wastes,
and organics wastes. Therefore, the facility wishes to be permitted under 40 CFR 437.40 Subpart D —
Multiple Wastestreams. In addition to offsite waste, the WWTP will continue to treat sanitary wastewaters
From the adjacent manufacturing space. The intent is to lease the manufacturing space so there will be
future process and utility wastewater from tenants.
Edge Water Treating anticipates the flow rate of the facility to gradually increase over time. To account for
the gradual increase in flow, Edge Water Treating is requesting the NPDES permit include multiple flow
tiers at 0.50 MGD,1.o MGD, and 2.305 MGD. The existing wastewater treatment system has a design
flow of 2.305 MGD.
Enclosed are the following application forms and supporting documentation:
• Form 1
• Map —Form 1 Item XI Attachment
• Form 21)
• Line Drawings (3) — Form 2D Item III-B Attachment
• Initial Certification Statement (4o CFR §437.41(a))
We appreciate your consideration. Please feel free to contact me at 919-424-3764 with any questions
regarding this application package.
Sincerely,
Leigh -Ann Dudley, PE
Project Manager
Cc: Greg Coleman, Edge Water Treating
MariJon Owens, Edge Water Treating
Katie Jones, PE, Dewberry
Page 1 of 1
Please print or type in the unshaded areas only
nnan areas are s aced for elite type, iffieffil 12 charactersfinch .
For Approved, OMB No. 2040-0086. Approval expires 5-31-92
FORM
U.S. ENVIRONMENTAL PROTECTION AGENCY I. EPA I.D. NUMBER
INFORMATION
T/A
PA viol EGENERAL
Consolidated
F NCD041043811 p
Permits Program
GENERAL Read the "General Instructions"
before startin 1 2 13 14 15
LABEL ITEMS
GENERAL INSTRUCTIONS
I. EPA LD. NUMBER
If a preprinted label has been provided,
affix It in the des!gnated space. Review the
information
'carefully; if any of it is
111. FACILITY NAME
incorrect cross through it and enter the
correct data in the apppropriate fill-in area
below. Also, if any of the preprinted data is
absent (the area to the left of the label
V. FACILITY PLEASE
PLACE LABEL IN THIS SPACE space ists the information that should
MAILING LIST
appear) lease provide it in the proper fill -
in areafsj below. if the label is complete
and correct you need not complete Items
1, III, V,
and V I (except VI-B which must be
completed
VI. FACILITY
regardless). Complete all items
if no label has been roved. Refer to the
LOCATION
instructions for detailed item descriptions
and for the ley authorization under which
ll. POLLUTANT CHARACTERISTICS
d
this ata is collected.
INSTRUCTIONS: Complete A through J to determine whether you need
to submit any permit application forms to the EPA. If you answer "yes" to any
questions, you must submit this form and the supplemental from listed in
the parenthesis following the question. Mark Win the box in the third column if
the supplemental form is attached. If you answer
"no" to each question, you need not submit any of these forms.` You may answer "no" if your activity is
excluded from permit requirements; see Section C of the instructions. See also Section D of the instructions for definitions of bold-faced terms.
SPECIFIC QUESTIONS
MARK "X"
FORM
MARK "X"
SPECIFIC QUESTIONS
A. Is this facility a publicly owned treatment works
YES NO FORM
ATTACHED YES NO ATTACHED
B. Does or will this facility (either existing or
which results in a discharge to waters of the
U.S.? (FORM 2A)
❑ ® ❑
proposed) include a concentrated animal ❑ ® ❑
`
feeding operation or ':aquatic animal
production facility which results in a discharge
C. Is this facility which currently results in
discharges to waters of the : U.S. than
16 17 18
❑ ® ❑
to waters of the U.S.? (FORM 2B) 19 20 21
D. Is this proposal facility (other than those described ® ❑
other
those described in A or B above? FORM 2C
in A or B above) which will result in a discharge
E. Does or will this facility treat, store, or dispose of
22 23 24
to waters of the U.S.? FORM 2D 25 26 27
F. Do you or will you inject at this facility industrial or
hazardous wastes? (FORM 3)
❑ ® ❑
municipal effluent below the lowermost stratum ❑ ® ❑
containing, within one quarter mile of the well
bore, underground sources of drinking water?
G. Do you or ,will you inject at this facility any
28 29 30
FORM 4 31 32 33
H. Do you or will you inject at this facility fluids for
produced water other fluids which are brought to
the surface In connection with conventional oil or
❑ ® ❑
special processes such as mining of sulfer by the
Frasch
natural gas production, inject fluids used for
process, solution mining of minerals, in ❑ ® ❑
situ combustion of fossil fuel, or recovery
enhanced recovery of oil or natural gas, or inject
of
geothermal energy? (FORM 4)
fluids for storage of liquid hydrocarbons?
FORM 4
I. is'this facility a proposed stationary source
is
34 35 36
37 36 39
J. Is this facility a proposed statlonary source
which one of the 28 industrial categories listed
in the instructions and which will potentially emit
❑ ® ❑
which Is NOT one of the 28 industrial categories
listed in the instructions ❑ ® ❑
100 tons per year of any air pollutant regulated
and which will potentially
emit 250 tons per year of any air pollutant
under the Clean Air Act and may affect or be
located in an attainment area? FORM 51
40 - 41 42
regulated under the Clean Air Act and may affect
III. NAME OF FACILITY
or be located in an attainment are? FORM 5 43 44 45
C SKIP Edge Water Treating, LLC
1
15 1 16-29 30
iV. FACILITY CONTACT
s9
A. NAME &TITLE last,
firs( & title)B.
PHONE area code & no,
C Greg Coleman, Principal
2
704 609 7971
NEI
V. FACILITY MAILING ADDRESS
45 46 48 1 49 51 52 55
A. STREET OR P.O. BOX
a ' 5320 Old Pineville Road
15 16
45
B. CITY OR TOWN
C. STATE D. ZIP CODE
4 ,` Charlotte
NC 28217
40
F4T"42'1 47 51
VI. FACILITY LOCATION
A, STREET ROUTE NO, OR OTHER
SPECIFIC IDENTIFIER
6 7401 Statesville Blvd
15 16
45
B. COUNTY NAME
Rowan
46
70
C. CITY OR TOWN
D. STATE E. ZIP CODE F. COUNTY CODE
6 :, ; Salisbury
NC 28147 37159
15 16
40
41 42T 47 51 52 54
EPA FORM 3510-1 (8-90) CONTINUED ON REVERSE
CONTINUED FROM THE FRONT
VII. SIC CODES (4-digit, in order of priority)
A. FIRST B.''SECOND
4953 (specify) 7 (specify)
15 16 17 Refuse System 7
15 16 19
C. THIRD D. FOURTH
c (specify) 7
7 7 (specify)
15 16 17 -' 15 16 19
VIII.OPERATOR INFORMATION
A. NAME B. Is the name listed in Item
c Edge Water Treating, LLC VIII-A also the owner?
s_,
18 19 55 ❑ YES ❑ NO
C. STATUS OF OPERATOR Enterthe appropriate /etterinto the answer box; if "Other specify) D. PHONE area code & no.
F = FEDERAL M = PUBLIC (otherthan federal orstate) P (specify) c 704 809 7971
S = STATE O = OTHER (specify) A
P = PRIVATE 56 15 ; 16 <. 18 19 21 `. 22 ' 25
E. STREET OR PO BOX
7401 Statesville Blvd
fl:
26 1
F.;CITY OR TOWN G. STATE H. ZIP CODE IX. INDIAN LAND
e tttttt
Salisbury NC 28147 Is the facility located on Indian lands? '
16 40142 42 47 b1 ❑ YES NO
X. EXISTING ENVIRONMENTAL PERMITS
ES Discharges to Surface Water D: PSD' AirEmissions from Pro osed Sources
NC0004944, NCS000591 T 8 ' NA
9 P
8 30 15 16 17 18 30
(Underground injection of Fluids ` E. OTHER (specify) (Specify)
tBe
NAc T e NA
g8
30 a 15 16 17 18 30
C. RCRA (Hazardous Wastes) E. OTHER (specify) (Specify)
s T NCDO41043811 ° T 8
A
s
N
15 <16 17': 18 30 15 16 17 > 30
XIm MAP
Attach to this application a;topographic map of the area extending to at least one mile beyond property boundaries. The map must
show the outline of the facility, the location of each of its existing and proposed intake and discharge structures, each of its
hazardous; waste treatment, storage, or disposal facilities, and each well where it injects fluids underground. Include all springs,
rivers and other surface water bodies in the map area. See instructions for precise requirements.
XII. NATURE OF BUSINESS (provide a brief description
The wastewater treatment facility will operate as a Centralized Waste Treatment facility permitted under
Subcategory D — Multiple Wastestreams. Activities which generate the wastewater will be varied. In addition to
offsite CWT wastewater, adjacent leased manufacturing space will generate process, utility, and domestic
wastewater. Tenants have not been identified as of this application, so the nature of the business generating these
waste streams is unknown.
XIII. CERTIFICATION see instructions
l certify under penalty of law that/ have personally examined d a familiar with the information submitted in this application and
all attachments and that, based on my inquiry of those per ns i ediately responsible for obtaining the information contained in
the application, I believe that the information is true, ac rate a d complete. I am aware that there are significant penalties for
submitting false information, including the possibility of f' e and i priso ent.
A. NAME & OFFICIAL TITLE (type or print) SIGNATURE Co DAT SIGN D
Tom McKittrick, Manager
COMMENTS FOR OFFICAL USE ONLY
Cc
H15
1 16
55
EPA FORM 35104 (8-90)
IF
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NOTE:IT
DRINKING WATER WELL DATAFree
PUBLISHED BYNCDEQ ; _ le
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ANDACQUIRED FROM NC ONE MAP ' �' 1�Fre
GEOSPATIAL PORTAL IT I
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_ GRAPHIC SCALE s
FLOW DIRECTION ARROW e]r 1 l `
0 4000 8000 �!
f2..� mil`-
WATER WELL Feet
l,..ao.. F
SHEET NO.
Z810 WYCDFf ROAD
SUITE 410
RALEIGH, NC 27607
PHONE: 019.881.OD3
l.NN,uveu.
vmo rvo. �uvu-uvao. Hpproval expires 8-31-96.
EPA I.D. NUMBER (copy from Item 1 of Form 1)
Please print or type in the unshaded areas only
NCD 04104 3 811
Form
New Sources and New Dischargers
ZD ��EPA
NPDES Application for Permit to Discharge Process Wastewater
1. Outfall Location
For each outfall, list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water.
Outfall Number
Viso
Latitude
Longitude
Receiving Water (name)
Deg,
Min.
Sec.
Deg.
Min.
Sec.
001
35
42
40
-80
36
10
N Second Creek
II. Discharge Date (When do you expect to begin discharging?)
01/16/2019
III. Flows, Sources of Pollution, and Treatment Technologies
A. For each outfall, provide a description of: (1) All operations contributing wastewater to the effluent, including process wastewater, sanitary
wastewater, cooling water, and storm water runoff; (2) The average flow contributed by each operation; and (3) The treatment receiv
wastewater. Continue on additional sheets if necessary, ed sanitary
the
Outfall
Number
1. Operations Contributing Flow
(List)
2. Average Flow
(Include Units)
3. Treatment
(Description or List codes from Table 2D-1)
001
Onsite sanitary wastewater
2,500 gpd
1-L, 2-H, 3-A, 1-v, 3-c, 9-A, 5-A,
5-C, 5-Q
U01 Stormwater 42,000 gpd Equalization, 3-A, 1-U, 3-c, 4-A,
5-A, 5-C, 5-Q
001 Onsite Process and Utility 200,000 gpd Equalization, 3-A, 1-U, 3-G, 9-A,
5-A, 5-C, 5-Q
001 Offsite Septage 27 000 1-T, 1-L, 2-H, 3-A, 1-U, 3-G, 4-A,
gpd 5-A, 5-C, 5-Q
001 Offsite CWT Wastewater 228, 500 gpd waste specific pretreatment,
_. Equalization, 3-A, 1-Ur 3-G, 4-A, 5-A
Total 001 Flow Estimate
EPA Form 3510-2D (Rev. 8-90)
500,000 gpd
PAGE 1 of 5
Cn A
EPA
Please print or type in the unshaded areas only
^YYlvvaV,
EPA I.D. NUMBER (copy from Item 1 of Form 1)
NCD041043811
vn,o imV. GV'fV-UVOO. HpprOV81 eXplreS t$-37-5f$.
Form
2D \MV EPA New Sources and New Dischargers
NPDES A Application for Permit to Discharge Process Wastewater
1. Outfall Location
For each outfall, list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water,
Outfall Number
(list)
Latitude
Longitude
Receiving
Water (name)
Deg.
Min.
Sec.
Deg.
Min.
Sec,
001
35
42
40
-80
36
10
N Second
Creek
T�I
II. Discharge Date (When do you expect to begin discharging?)
01/16/2019
Ill. Flows, Sources of Pollution, and Treatment Technologies
A. For each ouffall, provide a description of: (1) All operations contributing wastewater to the effluent, including process wastewater, sanitary
wastewater, cooling water, and storm water runoff; (2) The average flow contributed by each operation; and (3) The treatment received ni the
wastewater. Continue on additional sheets if necessary.
Outfall
Number
001
I. Operations Contributing Flow
(List)
Onsite sanitary wastewater
2. Average Flow
(Include Units)
2,500 d
gp
3. Treatment
(Description or List codes from Table 2D-1)
1-L, 2-x, 3-A, 1-u, 3-G, 9-A, 5-A,
5-c, 5-Q
001
Stormwater
42,000 gpd
Equalization, 3-A, 1-U, 3-c, 4-A,
5-A, 5-C, 5-Q
001
Onsite Process and Utility
400,000 gpd
Equalization, 3-A, 1-U, 3-G, 9-A,
5-A, 5-c, 5-Q
001
offsite Septage
27 00� gpd
1-T, 1-L, 2-H, 3-A, 1-Ur 3-G, 4-A,
5-A, 5-C, 5-Q
001
Offsite CWT Wastewater
528,500 d
gpd
waste specific pretreatment,
Equalization, 3-A, 1-U, 3-G, 4-A, 5-A
5-C, 5-Q
Total 001 Flow Estimate:
1,000,000 gpd
rorm sou-zu (Rev, a -au) PAGE 1 of 5
Form Approved. OMB No. 2040-0086. Annrnval axnirae a_sq-qx
Please print or type in the unshaded areas only
EPA I.D. NUMBER (copy from Item 1 of Form 1)
NCD 04104 3811
Form
2D `��,���� New Sources and New Dischargers
NPDES Application for Permit to Discharge Process Wastewater
1. Outfall Location
For each outfall, list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water.
Outfall Number
(6st)
Latitude
Longitude
Receiving
Water (name)
Deg.
Min.
Sec.
Deg,
Min.
Sec.
001
35
42
40
-80
36
10
N Second
Creek
Il. Discharge Date (When do you expect to begin discharging?)
01/16/2019
Ill. Flows, Sources of Pollution, and Treatment Technologies
A. For each outfall, provide a description of: (1) All operations contributing wastewater to the effluent, including process wastewater, sanitary
wastewater, cooling water, and storm water runoff; (2) The average flow contributed by each operation; and (3) The treatment received by the
wastewater. Continue on additional sheets if necessary.
Outfall
Number
001
1. Operations Contributing Flow
(List)
Onsite sanitary wastewater
2. Average Flow
(Include Units)
2,500 gpd
3. Treatment
(Description or List codes from Table 2D-1)
1-L, 2-H, 3-A, 1-U, 3-G, 4-A, 5-A,
5-c, 5-Q
001
Stormwater
42, 000 gpd
Equalization, 3-A, 1-U, 3-G,
5-A, 5-c, 5-Q
4-A,
001
Onsite Process and Utility
1,000,000 gpd
Equalization, 3-A, 1-U, 3-G,
5-A, 5-c, 5-Q
4-A,
001
Offsite Septage
27,000 gpd
1-T, 1-L, 2-H, 3-A, 1-U, 3-Gr
5-A, 5-c, 5-Q
4-A,
001
Offsite CWT Wastewater
1,233,500 gpd
waste specific pretreatment,
Equalization, 3-A, 1-U, 3-G,
4-A, 5-A
5-c, 5-Q
Total 001 Flow Estimate:
2,305,000 gpd
EPA Form 3510-21D (Rev. 8-90) PAGE 1 of 5
B. Attach a line drawing showing the water flow through the facility. Indicate sources of intake water, operations contributing wastewater to the
effluent, and treatment units labeled to correspond to the more detailed descriptions in Item III -A. Construct a water balance on the line drawing
by showing average flows between intakes, operations, treatment units, and outfalls. If a water balance cannot be determined (e.g., for certain
mining activities), provide a pictorial description of the nature and amount of any sources of water and any collection or treatment measures.
C. Except for storm runoff, leaks, or spills, will any of the discharges described in Items III -A be intermittent or seasonal?
❑ YES (complete the following table) Q✓ NO (go to Section It)
1. Frequency 2. Flow
Outfall a. Days b. Months a. Maximum Daily b. Maximum
Number Per Week Per Year Flow Rate Total Volume c. Duration
(specify average) (specify average) (in mgd) (specify with units) (in days)
IV. Production
If there is an applicable production=based effluent guideline or NSPS, for each ouffaii list the estimated level of production (projection of actual
production level, not design), expressed in the terms and units used in the applicable effluent guideline or NSPS, for each of the first 3 years of
operation. If production is likely to vary, you may also submit alternative estimates (attach a separate sheet).
Year A. Quantity Per Day B. Units Of Measure c. Operation, Product, Material, etc. (specify)
NA
EPA Form 3510-2D (Rev. 8-90) Page 2 of 5 CONTINUE ON NEXT PAGE
"V
CONTINUED FROM THE FRONT EPA I.D. NUMBER (copy from Item 1 of Form 1) Outfall Number
NCD041043811 001
V. Effluent Characteristics
A and B: These items require you to report estimated amounts (both concentration and mass) of the pollutants to be discharged from each of your
outfalls. Each part of this item addresses a different set of pollutants and should be completed in accordance with the specific instructions for that
part. Data for each outfall should be on a separate page. Attach additional sheets of paper if necessary.
General Instructions (See table W4 for Pollutants) ppta provided for CWT wastestreums.
Each part of this item requests you to provide an estima e d provided maximum and average for certain po lu ants and the source of information. Data
for all pollutants in Group A, for all outfalls, must be submitted unless waived by the permitting authority, For all outfalls, data for pollutants in Group
B should be reported only for pollutants which you believe will be present or are limited directly by an effluent limitations guideline or NSPS or
indirectly through limitations on an indicator pollutant.
1. Pollutant
2. Maximum Daily
Value
(include units)
3. Average Daily
Value
(include units)
4. Source (see instructions)
Biochemical Oxygen Demand
163 mg/1
41 mg/l
3
Chemical Oxygen Demand
237 mg/1
60 mg/1
3
Total Organic Carbon
67 mg/1
17 mg/1
3
Ammonia
1,100 mg/1
1,100 mg/1
3
Temperature (winter)
23.4 C
14.9 C
3
Temperature (summer)
25.5 C
22.1 C
3
pH
9.0 su
7.5 su
4
Total Suspended Solids
215 mg/1
9.25 mg/1
3
Fecal coliform
Not present in CWT wastestreams.
Oil and grease
127 mg/1
28 mg/1
3
Cobalt
56,355 ug/1
57 ug/l
3
Tin
335 ug/1
30 ug/1
3
Titanium
51 ug/1
5 ug/1
3
Antimony
928 ug/1
21 ug/1
3
Arsenic
2,948 ug/1
11 ug/1
3
Cadmium
782 ug/1
7.5 ug/1
3
Chromium
746 ug/1
40 ug/1
3
Copper
865 ug/1
157 ug/1
3
Lead
1,317 ug/1
99 ug/1
3
Mercury
17 ug/1
0.2 ug/1
3
Nickel
794 ug/1
255 ug/1
3
Selenium 176 ug/l
con c
56 ug/1
3
., rvnn as iv-cv krtev. o-aul Page 3 of 5 CONTINUE ON REVERSE
CONTINUED FROM THE FRONT EPD041043811 001A I.D. NUMBER (copyfrom Item 1 of Form 1) Outfall Number
NC
V. Effluent Characteristics
A and B: These items require you to report estimated amounts (both concentration and mass) of the pollutants to be discharged from each of your
outfalls. Each part of this item addresses a different set of pollutants and should be completed in accordance with the specific instructions for that
part. Data for each outfali should be on a separate page, Attach additional sheets of paper if necessary.
General Instructions (See fable 2D-2 for Pollutants)
Each part of this Item requests you to provide an estimated daily maximum and average for certain pollutants and the source of information. Data
for all pollutants in Group A, for all outfalls, must be submitted unless waived by the permitting authority. For all outfalls, data for pollutants in Group
B should be reported only for pollutants which you believe will be present or are limited directly by an effluent limitations guideline or NSPS or
indirectly through limitations on an indicator pollutant.
2. Maximum Daily 3. Average Daily
1. Pollutant Value Value 4. Source (see instructions)
(include units) (include units)
Silver
32 ug/l
10 ug/l
3
Zinc
8,259 ug/1
206 ug/l
3
2,4,6-trichlorophenol
155 ug/1
86 ug/l
3
Phenol
3,648 ug/1
362 ug/1
3
Acetone
30 ug/l
2 ug/1
3
Acetophenone
114 ug/l
36 ug/1
3
2-butanone
4,811 ug/l
878 ug/l
3
Carbazole
598 ug/l
151 ug/1
3
n-decane
948 ug/l
238 ug/l
3
n-octadecane
589 ug/l
203 ug/1
3
pyridine
370 ug/1
116 ug/l
3
bis(2-ethylhexyl)phthalate
215 ug/l
63 ug/1
3
butyl benzyl phthalate
188 ug/1
55 ug/l
3
fluoranthene
54 ug/1
17 ug/l
3
trH Form 359 U-ZU (Rev. 8-91)) Page 3 of 5 CONTINUE ON REVERSE
CONTINUED FROM THE FRONT
EPA I.D. NUMBER (copy from Item 1 of Form 1)
NCD041043811
Cr Use the space below to list any of the pollutants listed in Table 2D-3 of the instructions which you know or have reason to believe will be
discharged from any outfall. For
every pollutant you list, briefly describe the reasons you believe it will be present.
1. Pollutant
2. Reason for Discharge
Cresol
Cresol was indentified by the EPA as a pollutant of concern for
oil and organics wastestreams. As the facility intends to accept
this type of waste this compound may be present.
Vanadium
Vanadium was identified by the EPA as a pollutant of concern for
metal bearing wastestreams, As the facility intends to accept this
type of waste this compound may be present.
Xylene was idenfied by the EPA as a pollutant of concern for
Xylene
organics wastestreams. As the facility intends to accept this type
of waste this compound may be present.
Carbon disulfide was identified by the,EPA as a pollutant of
Carbon disulfide
concern for organics and metal bearing wastestream. As the
facility intents to accept this type of waste this compound may be
present.
Strontium
Strontium was identified by the EPA as a pollutant of concern for
metal bearing, oil, and organics wastestreams. As the facility
intents to accept this typeofwaste this compound may be present.
Zirconium
Zirconium was identified by the EPA as a pollutant of concern for
metal bearing wastestreams. As the facility intends to accept this
type of waste this compound may be present.
VI. Engineering Report on Wastewater Treatment
A. If there is any technical evaluation concerning your wastewater treatment, including engineering reports or pilot plant studies, check the
appropriate box below.
❑ Report Available ❑✓ No Report
B. Provide the name and location of
any existing plant(s) which, to the best of your knowledge resembles this production facility with respect to
production processes, wastewater
constituents, or wastewater treatments.
Name
Location
None
EPA Form 3510-2D (Rev. 8-90) Page 4 of 5 CONTINUE ON NEXT PAGE
EPA I.D. NUMBER (copy from Item 1 of Form 1)
NCD041043811
VII. Other Information (Optional)
Use the space below to expand upon any of the above questions or to bring to the attention of the reviewer any other information you feel should be
considered in establishing permit limitations for the proposed facility. Attach additional sheets if necessary.
Section III -A flow rate estimates have been provided for the three requested flow tiers of 0.5
MGD, 1.0 MGD, and 2.305 MGD. Flow estimates have been provided based on the current best estimate
of the contribution from flow sources. Onsite sanitary wastewater is based on an estimate of 100
employees and a typical usage of 25 gallons per day per employee (15A NCAC 02T.0114). The offsite
septage estimate is based on accepting 10 trucks per day at 2,700 gallons per truck. The
stormwater flow contribution is based on the average flow reported by DuraFibers for Outfall 005
on the 2013 NPDES permit renewal application. Flow rates for onsite tenant process and utility
wastewater and the offsite CWT wastewater are estimates based on potential contributions as
facility operations increase over time.
For Section V-A, the estimated effluent pollutant concentrations are representative of the CWT
wastestreams only. The average estimated pollutant concentrations for parameters noted with Source
3 are based on the Long Term Average pollutant concentrations from the Development Document for
Effluent Limitations Guidelines and Standards for the Centralized Waste Treatment Industry - Final
(EPA 821-R-00-020). The long term average concentrations were selected based on the facilities
sampled which use the treatment technology options used by the EPA as the basis to develop the
NSPS limits for each subcategory: Metals Option 3, Oils Option 9, and Organics Option 4. Maximum
daily estimated concentrations are based on the product of the long term average and the parameter
one day variability factor.
No long term average or variability factor were determined by the EPA for chemical oxygen demand
(COD), total organic carbon (TOC), and ammonia. The ratios of COD to biochemical oxygen demand
(BOD) and TOC to BOD for the Organics Option 4 data was calculated. The BOD long term average and
daily maximum concentration estimates were multiplied by the COD/BOD ratio to estimate the COD
average and daily maximum concentration. The BOD long term average and daily maximum concentration
estimates were multipled by the TOC/BOD ratio to estimate the TOC average and daily maximum
concentration.
Ammonia effluent concentrations are estimated based on data collected by the EPA from the Organics
Option 4 facility and presented in the Development Document for Effluent Limitations Guidelines
and Standards for the Centralized Waste Treatment Industry - Final (EPA 821-R-00-020).
Effluent temperature estimates are based on winter and summer historical discharge data from the
Salisbury Rowan WWTP from June 2015 - April 2016. Effluent data from the Salisbury Rowan WWTP was
selected as this facility is located in close proximity to the Edge Water Treating facility and is
therefore in the same climate. Assuming no significant heat inputs from process and CWT
wastewaters, we expect the biological treatment systems to operate at similar ambient seasonal
temperatures.
VII1. CERTIFICATION
l certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system
designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons
who manage the system, those persons directly responsible for gathering the information, the information submitted ls, to the best of my
knowledge and belief, tr e, ccurate, and complete. l am aware that there are significant penalties for submitting false information, including the
possibility of fine and i pris hment for knowing violations.
A. Name and Offici Title ( pe orprint) B. Phone No.
Tom McKittr'ck, M nager (704) 717-5520
C.
EPA Form 3510-2D (�ev. 8-90) PAGE 5 of 5