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HomeMy WebLinkAboutNC0047384_More Information Received_20190322RECEIVED/DENR/DWR MAR 26 2019 Date: March 22 2019 Water Resources PermiKing Section To: Deborah Gore and Vivien Zhong } From: City of Greensboro Industrial Waste Section RE: Response to DE Comments on T. Z. Osborne TZO Headworks Analysis(HWA)- In Background Information: • The TZO POTW has been under construction continuously for the last 4 years and this BNR project (to comply with Jordan Lake Rules) will be completed in CY 2020. • The on -going construction and resulting power shut -downs, plant shutdowns, tanks out of service, and historic precipitation events have impacted TZO NPDES compliance. However, the non-compliance for CBOD was in no way related to any industrial incidents or the current industrial loading. • The North Buffalo POTW was decommissioned October 6, 2017. Since that date all wastewater for the City of Greensboro has been treated at TZO. • The flow from the North Buffalo pump station enters TZO after the influent sampling location. • After October 2017, the TZO/NB flow ratio was —55/45. We recognized in early 2017 that the influent values for CBOD, TSS, NH3-N and Total Phosphorus were being grossly overestimated by using only the TZO influent values for the entire flow. The decision was made to once again sample the North Buffalo influent daily (just as when the POTW was in operation) and calculate a daily flow -weighted average for the TZO influent. This value would represent the true loading to the TZO POTW. • Overestimation of TZO influent loading (for most of the data in the HWA submittal period) obviously resulted in an overestimation of the uncontrollable values used in the original HWA. In this subsequent HWA submittal we have: o Recalculated influent values for CBOD, TSS, NH3-N and Total Phosphorus using 2WLthe TZO flow -weighted average influent data (4/1/2018 to 2/28/2019) o Reviewed the resulting recalculated uncontrollable values for CBOD, TSS, NH3- N and Total Phosphorus and used them in today's HWA submittal (chart below) • Today's HWA resubmittal includes: o Changes we accepted from Vivien's original review in salmon o Changes we made to today's submittal in green with specific comments below o Updated Master Data Spreadsheets for CBOD, TSS, NH3-N, TP o Updated Uncontrollable Spreadsheet o Updated HWA/AT Spreadsheet (updated AT also submitted today for 2018 PAR) • Please note upon engineer certification, we will submit a HWA in 2020 to address flow limit change from 40 MGD to 56 MGD (flow increase in current tiered NPDES permit). Greensboro Response to DEQ HWA Comments- March 22, 2019 page I City of Greensboro Response to HWA Comments from DEQ: [DEQ comments in bold] From Vivien email: I have a few comments as regard to the HWA review. Please let me know what you think. 1. Since North Buffalo WWTP closed in October 2017, the flow data from November 2017 through August 2018 were used, which I believe would be more representative to the total average flow of Osborne. The average flow was updated to 32.605 MGD. The uncontrollable flow was updated to 30.506 based on the uncontrollable mass balance sheet. We are in agreement with the use of the shorter time period for the flow averages. 2. NPDES permit limits: Selenium limit of 0.0052 mg/L was added according to the NPDES permit. Selenium: We agree with this correction, as we inadvertently submitted the water quality standard calculation when we failed to put the selenium limit value in the NPDES limit column. TP limit was updated to 0.92 mg/L, which was calculated by dividing the total # by 365 by 8.34 and then by the permitted flow. Total Phosphorus: As noted in the original narrative, the T. Z. Osborne POTW uses chemical removal for phosphorus and the removal rate calculated is not the maximum removal rate that can be achieved. Therefore, we are not in agreement with the change using the permitted flow in lieu of the actual flow for the NPDES permit limit. We have recalculated the NPDES limit using the actual flow change (32.605 MGD) by Vivien. It is now 1.130 mg/l. 3. Design value for BOD: In the 2007 memo, the multiplier of 1.5 would be applicable when the WWTP has full compliance for the previous 2 years. There were a few BOD violations in April, May and July 2017, thus the multiplier would not apply unless there were reasonable explanations. BOD MARL: As noted in the introduction, it is important to state that the CBOD violations were caused by construction activities and historical weather events, not by overallocation of CBOD or industrial discharges. We have not changed Vivien's Design Value because we will be submitting a new HWA in 2020 and think the current MAHL will be sufficient for that short period of time. Greensboro Response to DEQ HWA Comments- March 22, 2019 page 2 4. Inhibition loadings: Literature Cone. for Ammonia were added, for Lead was updated. The highest site specific values in the aeration basin were chosen for Selenium and Zinc. Ammonia: We concur with the addition of the 480 mg/1 inhibition concentration. Lead: We agree with your correction using the 0.5 mg/l inhibition value. Selenium: We agree with your correction using the 0.0259 mg/l inhibition value. Zinc: We agree with your correction using the 1.85 mg/l inhibition value. 5. Uncontrollable mass balance: A few uncontrollable sampling data were updated to be consistent with the uncontrollable data summary sheet. They were highlighted in the attached mass balance sheet. Ammonia and TP values were updated accordingly. a. BOD and TSS: the literature cone. for BOD were selected, which leads to about 20,000 lbs/day uncounted and the result shows 20,000 lbs/day more that you could allocate to your future industries. The same applies to TSS. We believe choosing the mass balance values would be more realistic and protective for the WWTP. On April 1, 2018 we implemented a ratio calculation of the two influent wastewater lines to the T. Z. Osborne POTW. The "flow -weighted influent concentration" reflects the actual loading to the POTW. The two incoming lines (North Buffalo Transfer Line and the T. Z. Osborne influent line) provide close to the same volume of incoming flow but the T. Z. Osborne line contains most of the industrial strength wastewater, and thus has significantly higher concentrations. Between October 2017 (when the North Buffalo POTW closed) and March 2018, only the T. Z. Osborne influent values were used on the T. Z. Osborne DMR, resulting in a significant overestimation of the influent loading. The North Buffalo transfer line is now sampled daily (like an influent) and the data is used with the T. Z. Osborne influent data to generate the calculated influent concentration reported on the eDMR. At the time of the HWA submittal, we knew the older influent data was higher than the actual loading, but we only had 3 months of calculated influent data. We now have 10 months of data that truly depicts the influent loading and can now be used for updated Mass -Balance calculations for Uncontrollable values. The T. Z. Osborne average influent concentrations for CBOD, TSS, Ammonia -Nitrogen, and Total Phosphorus were recalculated using data from April 2018 to February 2019. The changes in the influent concentrations are reflected on the updated mass balance sheet submitted with this Submittal and are summarized below as follows: Table 1: T. Z. Osborne T. Z. Osborne Influent Parameter Influent Value in Flow Weighted Average Value (in mg/1) Original Submittal in this Submittal CBOD 442 309 TSS 332.5 300 Ammonia -Nitrogen 23.57 20.12 Total Phosphorus 9.3 6.74 Greensboro Response to DEQ HWA Comments- March 22, 2019 page 3 Obviously the recalculated influent values made a significant difference in the resulting Uncontrollable mass -balance concentrations as well. Summa : Uncontrollable Concentrations from Mass Balance Parameter (in mg/1) Original Submittal Vivien Changes This Submittal Using Table 1 CBOD 322 333 191 TSS 321 322 287 Ammonia -Nitrogen 23.7 23.7 20.0 Total Phosphorus 8.9 8.91 6.17 The mass balance spreadsheet and the HWA spreadsheet have been modified to indicate the updated values in this Submittal (changes in green) 6. LTMP Updates. Will be sent under separate cover. Greensboro Response to DEQ HWA Comments- March 22, 2019 page 4 Flow Weighted Average TZO Influent Data MA Apr 2018 to Feb 2019 MA Apr 2018 to Feb 2019 MA Apr 2018 to Feb 2019 MA Apr 2018 to Feb 2019 T. Z. Osborne T. Z. Osborne T. Z. Osborne T. Z. Osborne CBOD MA TSS MA NH3N TP MA Apr-18 316 Apr-18 296 Apr-18 20.49 Apr-18 8.49 May-18 358 May-18 336 May-18 22.27 May-18 7.49 Jun-18 364 Jun-18 390 Jun-18 24.14 Jun-18 5.72 Jul-18 340 Jul-18 363 Jul-18 21.91 Jul-18 7.13 Aug-18 341 Aug-18 306 Aug-18 20.15 Aug-18 6.20 Sep-18 262 Sep-18 306 Sep-18 18.83 Sep-18 6.56 Oct-18 330 Oct-18 314 Oct-18 20.78 Oct-18 7.18 Nov-18 287 Nov-18 273 Nov-18 19.28 Nov-18 6.99 Dec-18 223 Dec-18 247 Dec-18 16.24 Dec-18 6.07 Jan-19 261 Jan-19 226 Jan-19 16.79 Jan-19 7.00 Feb-19 317 Feb-19 245 Feb-19 20.44 Feb-19 5.33 309 AVG 300 AVG 20.12 AVG 6.74 AVG Workbook Name: VIVIEN HWA AT with BFM edits 3-19-2019.XLSX• Worksheet Name: HW�i Page, Df5 � nted 3/22/2019, 1:47 PM A I B C D E I F G H I J K 1 Headworks Analysis Spreadsheet HWA TO DEQ POTW Name: T. Z Osborne Vivien changes CY261$ pAi2 Date. 1?!31/20IS FM edits 3-19-2019 .. `'" # _> NC0047384 POTW NPDES POTW Sludge Permit # _> N/ POTW NPDES Permitted Flow(MGD)= 40.0 -used in AT only POTW Average Flow(MGD)= 32.605=usedmtiWAcacnlations Uncontrollable Flow(MGD)= 30.506 7Q10 Stream Flow(MGD)= 1.36 Stream Classification = WS V'-Class C Class of Sludge generated (A, or B) Sludge to Digester Flow(MGD)= Sludge to Disposal Flow(MGD)= %Solids to Disposal= Sludge Site Area(acres)= Sludge Site Life(yrs)= Age of Sludge Site(yrs)=l I Pass -Through Loading Calculations Spreadsheet Instructions: 1) Applicable Values should be entered in the Heavy Bordered Blue cells. The rest of worksheet is protected, password is " 2". 2) Additional pollutants can be added in cells A34 to A42. Note all Pollutant names are linked from here to other pages in HWA worksheet and also to AT worksheet (i.e., automatically entered into other pages in HWA worksheet and also AT worksheet from HWA worksheet). 3) Formulas are discussed in the Comprehensive Guidance HWA Chapter. 4) HWA, AT and HASL worksheets are linked. MAHLs, Basis, and Uncontrollable load are automatically entered into AT from this worksheet. 5) If red tab notes are not visible, they can be turned on in the "Tools" menu under "options", in the "view" tab click the "comment indicator only" button. Influent Concentration Based on Pass Input "x" to use Through talc. for different POTW flows Design Crdena Design Values Average Flow Permitted Plow Loading WWTF Influent BOD (mg/1) 340 625.0 509.5 X WWTF Influent TSS (mg/1) 262.5 2238.8 1824.9 X WWTF Influent NH3 09/1) 27.75 173.9 141.8 X WWTF Influent Total N(mg/1) WWTF Influent Total P (mg/1) 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 Pollutant NPDES LIMIT (mg/1) using Total Metal WQS Plant Removal Rate (%) Removal rate Source NPDES Loading (Ibs/day) Stream Standard (mg/1) Stream Standard Source Stream Standard Loading (lbs/day) Design Criteria Loading (Ibs/day) Minimum Pass Thru Loading (Ibs/day) Minimum Pass-Thru Basis 24 BOD 4.0 99,36 Site -Specific 169,954 113,424 113,424 Design 25 TSS 30 98.66 Site -Specific 609,789 87,570 87,570 Design 26 Ammonia 2.0 98.85 Site -Specific 47,291 9,257 1 9,257 Design 27 Arsenic 45 E1'A LLG 2004 0.05 Class C 25.7516 25.7516 Stream Sid 28 Cadmium 67 EPA LLG 2004 0.002 Class C 1.7168 1.7168 Stream Std 29 Chromium 87.43 Site -Specific 0,05 Class C 112.6763 112,6763 Stream Sid 30 Copper 96.62 Site -Specific 31 Cyanide 69 EPA LLG 2004 0.005 Class C 4.5688 4.5698 Stream Sid 32 Lead 61 EPA LLG 2004 0.025 Class C 18.1582 18.1582 Stream Sid 33 Mercury 93.99 Site -Specific 0.000012 ClassC 0.05656 1 0.05656 Stream Sid 34 Molybdenum 35 Nickel 63.88 Site -Specific 0.088 CLASS 69,0133 69.0133 Stream Sid 36 Selenium 0.0052 50 IPA LLG 2004 2.8280. 2.8280 NPDES 37 Silver 75 EPA I,LG 2004 38 Zinc 1 8T62 Site -Specific 39 Total Nitrogen 40 Tot. Phosphorus 1.13,01 90.55 Site -Specific 3251.5983 3251.599 NPDES 41 c 42 d 43 e 44 f 45 > 46 It 47 I Modeled after: Chapter 5-HWA Guidance, Appendix 5-A Revision Date: February 2008 �g 3. n Cato CnO (D C N 0 n _O O (N Co O X rn 0 M rn Q rn TZ C� C Zl Workbook Name: VIVIEN HWA AT with BFM edits 3-19-2019.XLSX• Worksheet Name: HWA Page2of5 � nted 3/22/2019, 1:47 PM A B C D E F G H I J K 49 Average Influent N113 (mg/1) Average Anaerobic Digester N113 (mg/1) Inhibition Loading Calculations only enter when have ANAIIROBIC digester 50 51 52 Pollutant Primary Removal Rate ( % ) Primary Removal Rate Source A.S./Nit,/T.F. Inhibition Concentration (mg/1) A.S./Nit,/T.F. Inhibition Concentration Source A.S./Nit,/T.F. Inhibition Loading (lbs/day) Digester Inhibition Concentration (mg/I) Digester Inhibition Cone. Source Digester Inhibition Loading (Ibslday) Minimum Inhibition Loading (Ibslday) Minimum Inhibition Loading Source 53 BOD 54 TSS 55 Ammonia 480 130524.3360 13052434 AS/NWIT n 56 Arsenic 0.1 EPA LL 2004 27.1926 27.1926 AS/NiUPF i 57 Cadmium I EPA LL 2004 27L9257 271.9257 AS/NWIT it 58 Chromium 0.394 EPA LL 2004 107.1387 107.1387 AS/NiVIT i 59 Copper 0.635 Sim -Specific 172.6728 172.6728 AS/Nit/l'F it 60 Cyanide 0.1 EPA LL 2004 27.1926 27.1926 AS/NitfIT i 61 Lead 0.5 EPA LL 2004 135.9629 1 135,9629 AS/Nit/'I'F it 62 Mercury 0.1 EPA LL 2004 27.1926 27.1926 AS/Nitrl'F i 63 Molybdenum 64 Nickel 0.25 EPA LL 2004 67.9814 67.9814 AS/Nit/]'Fit 65 Selenium 0,0259 EPA LL 2004 7.0429 7.0429 AS/NiV1T it 66 Silver 0.25 EPA LL 1987 67.9814 67.9814 AS/Nit/IT i 67 Zinc 1.95 EPA LL 2004 503.06251 503.0625 AS/Nit/1'P i 68 Total Nitrogen 69 Tot. Phosphorus 70 c 71 d 72 c 73 t 74 g 75 Ih 76 I Modeled after: Chapter 5-HWA Guidance, Appendix 5-A Revision Date: February 2008 Workbook Name: VIVIEN HWA AT with BFM edits 3-19-2019.XLSX• Worksheet Name: HWAi Page3of5 � nted 3/22/2019, 1:47 PM A B C D E F G H I J K 77 78 Sludge Loading Calculations 79 Pollutant Sludge Ceiling Concentration Limit (mg/kg) Sludge Ceiling Load (Ibs/day) Sludge Ceiling Load HASL Calc. - (Ibs/day) Cumulative Sludge Rate Limit (Ibs/(acre life)) Cumulative Sludge Loading (Ibs/day) Class A Limits Monthly Average Rate Limit (mg/kg) Limits Monthly Avg. Loading (Ibs/day) Class A Limits Mon. Avg. Load. HASL Calc. - (Ibs/day) Minimum Sludge Loading (Ibs/day) Minimum Sludge Loading Sorce 80 BOD 81 TSS 82 Ammonia 83 jArsenic 75 36 41 0.0000 I IASL - Cl. 84 lCadmium 85 34 39 0.0000 IIASL - Cl. 85 Chromium 86 Copper 4300 1339 1500 0.0000 1 IASL - CI. 87 Cyanide 88 Lead 840 267 300 0.0000 1IASL - Cl. 89 Mercury 57 15 17 0.0000 1IASL - Cl. 90 Molybdenum 75 0.0000 Cumul. Slud 91 Nickel 420 374 420 0.0000 I IASL - CI. 92 Selenium 100 89 100 0.0000 1IASL - Cl. 93 Silver 94 Zinc 7500 2498 2800 0.0000 HASL - Cl. 95 Total Nitrogen 96 Tot. Phosphorus 97 c 98 d 99 c 100 f 101 g 102 h 103 I 104 Modeled after: Chapter 5-HWA Guidance, Appendix 5-A Revision Date: February 2008 Workbook Name: VIVIEN HWA AT with BFM edits 3-19-2019.XLSX• Worksheet Name: HW�i Page4of5 � nted 3/22/2019, 1:47 PM A I B I C I D E F G H I J K 105 Maximum Allowable Headworks Loading Calculations 106 Minimum Pass Through Loading (Ibs/day) Pass Through Source Minimum Inhibition Loading (Ibs/day) Minimum Inhibition Loading Source Minimum Sludge Loading (Ibs/day) Minimum Sludge Loading Sorce Maximum Allowable Headworks Loading (Ibs/da Maximum Allowable Headworks Loading Source 107 BOD 113424.0 Design 113424.0 Desi m 108 TSS 87570.0 Design 87570.0 Design 109 Ammonia 9257.4 Design 130524.3360 AS/Nit/'IT inhibition 9257.4 IDesign 110 Arsenic 25.7516 Stream Sid 27.1926 AS/Nit/PF inhibition 25.7516 Stream Sid Ill Cadmium 1.7168 Stream Sid 271,9257 AS/Nit/'1T inhibition 1.7168 Stream Sid 112 Chromium 112.6763 Stream Sid 107.1387 AS/Nit/'I'P inhibition 107.1397 AS/Nit/IT inhibition 113 Copper 172.6728 AS/NIUTF inhibition 172,6728 AS/Nit/IT' inhibition 114 Cyanide 4.5688 Stream Sid 27.1926 AS/Nit/I'F inhibition 4.5689 Stream Sid 115 Lead 18.1582 Stream Sid 135.9629 AS/Nit/'I'I inhibition 18.1582 Stream Sid 116 Mercury 0.05656 Stream Sid 27.1926 AS/Nit/fF inhibition 0,05656 Stream Sid 117 Molybdenum 118 Nickel 69.0133 Stream Sid 67.9814 AS/Nit/'IT inhibition 67.9814 AS/Nit/1'F inhibition 119 Selenium 2.8280 NPDFS 7.0429 AS/Nit/TT' inhibition 2.8280 NPDHS 120 Silver 67,9814 AS/Nit/TF inhibition 67.9814 AS/Nit/'IT inhibition 121 Zinc 503,0625 AS/Nit/'IT inhibition 503.0625 AS/NiUIT inhibition 122 Total Nitro en 123 Tot. Phosphorus 3251.6 NPDHS 3251.5983 NPDFS 124 c 125 d 126 e 127 t' 128 g 129 It 130 1 131 Modeled after: Chapter 5-HWA Guidance, Appendix 5-A Revision Date: February 2008 Workbook Name: VIVIEN HWA AT with BFM edits 3-19-2019.XLSX• Worksheet Name: HWA Page5of5 � nted 3/22/2019, 1:47 PM A B C D E F G H I J K 132 133 Maximum Allowable Industrial Loadings Calculations Design vs. PasS- Thru Warning 134 Pollutant Maximum Allowable Headworks Loading (lbslday) MAHL Basis Check to Use HASL Calcs (x) Uncontrollable Concentration (mg/1) Uncontrollable Source Uncontrollable Load (lbs/day) Maximum Allowable Industrial Load (lbslday) 135 BOD 113424.0000 Design 191 Mass -Balance 48594.2276 64829.7724 136 T S S 87570.0000 Design 287 Mass -Balance 73018.5515 14551.4485 137 138 Ammonia Arsenic 9257.4000 25.7516 Design Stream Std 0.0025 Balance ite-s ec Sam 5088.4008 0.6361 4168.9992 25.1156 139 Cadmium 1.7168 Stream Std 0.0005 ass -Balance 0.1272 1.5896 140 Chromium 107.1387 AS/NiU1'F inhibition N/A 0.0163 ass -Balance 4.1470 102.9917 141 Copper 172.6728 AS/Nit/TF inhibitior 0.060 ite-S ec Sam 15.4942 157.1786 142 Cyanide 4.5688 Stream Std N/A 0.0041 vg o (M&S) 1.0431 3.5257 143 Lead 18.1582 Stream Std 0.0033 ass -Balance 0.8396 17.3186 144 Mercury 0.05656 Stream Std 0.00005 s-Balance 0.01272 0.04384 145 Molybdenum 146 Nickel 67.9814 AS/Nit/TF inhibitio 0.021JAvg all 3 5.3428 62.6386 147 Selenium 2.8280 NPDES 0.002 s-Balance 0.7378 2.0902 148 Silver 67.9814 AS/NiVTT inhibition N/A 0.0023 ass -Balance 0.5852 67.3963 149 Zinc 503.0625 AS/Nit/7'F inhibitior 0.2927 ass -Balance 74.4687 428.5938 150 Total Nitrogen 151 152 Tot. Phosphorus c 3251.5983 NPDES ass -Balance 1569.7716 1681.8267 153 d 154 e 155 f 156 g 167 It 158 I Modeled after: Chapter 5-HWA Guidance, Appendix 5-A Revision Date: February 2008 Workbook Name: VIVIEN HWA AT with BFM edits 3-19-2019.XLSX, Worksheet Name: AT Printed: 3/22/2019, 1:46 PM Page 1 of 2 POTW NPDESI-- IUP Count 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 HWA TO DEQ (3-19-2019) Spreadsheet Instructions: 1) Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, password is "2". Headworks last approved: 10/01 /12 2) Formulas are discussed in the Comprehensive Guidance, Chapter 6, Section C. Allocation Table updated: 09/01/18 3) HWA and AT worksheets in this workbook are linked. Pollutant Names, MAHLs, Basis, and Uncontrollable load in this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT Permits last modified: 09/01/18 through BK. T. Z. Osborne NCO047384 FLOW BOD TSS Ammonia Arsenic Cadmium Chromium Copper Cyanide Industry Type Renewal Modification Date Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limi INDUSTRY NAMES Permit Pipe of Effective Effective Permit Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load (please list alphabetically) number number Industry Date Date Expires MGD al/day m /I Ibs/da m /I Ibs/da m /I Ibs/da m /I Ibs/da m /I Ibs/da m /I Ibs/da m /I Ibs/da m /I Ibs/da Aramark Uniform Services P051 Pipe 01 1 >25,000 1 09/01/18 08/31/23 0.1500 150,000 Chemol Company, Inc. P049 Pipe 01 1 414 1 09/01/18 08/31/23 0.0600 60,000 0.05 0.0250 Elastic Fabrics of America P003 Pipe 01 1>25,000 09/01/18 08/31/23 0.4000 400,000 Evonik 01 P021 Pipe 01 >25,000 1 09/01/18 08/31/23 0.1300 130,000 Evonik 02 P021 Pipe 02 >25,000 09/01/18 08/31/23 0.1300 130,000 Express Container Services P069 Pipe 01 442 09/01/18 08/31/23 0.03501 35,000 1 0.841 0.2452 Gilbarco P033 Pipe 01-04 433 09/01/18 08/31/23 0.03001 30,000 0.07 0.0175 1.71 0.4278 2.071 0.5179 0.5 0.1251 Greensboro Industrial Platers 01 P020-01 Pipe 01 413 09/01/18 08/31/23 0.00401 4,000 0.2 0.0067 0.05 0.0017 Greensboro Industrial Platers 02 P020-02 Pi e 02 413 09/01/18 08/31/23 0.00601 6,000 0.2 0.0100 0.05 0.0025 HAECO Airframe Services P048-01 Pipe 01 433 09TO1/18 08/31/23 0.0075 7,500 0.07 0.0044 1.71 0.1070 2.07 0.1295 0.01 0.0006 IQE was RF Micro Fab 2 P077 Pi e 01 469 09/01/18 08/31/23 0.0100 10,000 0.8300 0.0692 ITG BRANDS former) Lorillard P004 Pipe 01 >25 000 09/01/18 08/31/23 0.2500 250,000 LANXESS former) Unitex P025 Pipe 01 414 09/01/18 08/31/23 0.0800 80,000 0.05 0.0334 Machine Specialities P070 Pi e 01 433 09/01/18 08/31/23 0.0200 20,000 0.07 0.0117 1.71 0.2852 2.07 0.3453 0.03 0.0050 Parker Metal FinishingP028 Pi e 01 413 09/01/18 08/31/23 0.0100 10,000 0.6 0.0500 0.05 0.0042 Piedmont Platin P075 Pi e 01 433 09/01/18 08/31/23 0.0600 60,000 0.03 0.0150 1.71 0.8557 2.07 1.0358 0.02 0.0100 Precision Fabrics GroupP011 Pi e 01 >25,000 09/01/18 08/31/23 0.3000 300,000 Precor Stren th P076 Pipe 01 433 09/01/18 08/31/23 0.0350 35,000 0.07 0.0204 1.71 0.4991 2.07 0.6042 0.05 0.0146 Procter & Gamble -Brown Summit P031-01 Pipe 01 439 09/01/18 08/31/23 0.5500 550,000 0.02 0.0917 Procter & Gamble -Brown Summit P031-02 Pipe 02 439 09/01/18 08/31/23 0.1000 100,000 Procter & Gamble-SwingRd P005 Pipe 01 439 09/01/18 08/31/23 0.1000 100,000 0.10 0.0834 Qualica s P055 Pi e 01 >25,000 09/01/18 08/31/23 0.1000 100,000 QORVO former) RF Micro 3 P073 Pipe 01 469 09/01/18 08/31/23 0.2500 250,000 Shamrock Environmental-BS P065-01 Pipe 01 437 09/01/18 08/31/23 0.1250 125,000 0.162 0.1689 0.05 0.0521 0.487 0.5077 0.301 0.3138 0.50 0.5213 Shamrock Environmental-BS P065-02 Pipe 02 437 09/01/18 08/31/23 0.1500 150,000 Shamrock Environmental -Patton P068 Pipe 01 442 09/01/18 08/31/23 0.0350 35,000 Solenis former) Ashland P074 -Pipe 01 >25,000 09/01/18 08/31/23 0.0650 65,000 Triad Anodizin & Platin P029-01 Pipe 01 413 09/01/18 08/31/23 0.0065 6,500 0.2 0.0108 0.20 0.0108 Triad Anodizin & Platin P029-02 Pipe 02 413 09/01/18 08/31/23 0.0030 31000 0.2 0.0050 0.20 0.0050 United Metal FinishingP040 Pipe 01 433 09/01/18 08/31/23 0.0150 15.000 0.07 0.0088 1.71 0.2139 2.07 0.2590 0.05 0.0063 Vertellus P002 Pipe 01 414 09/01/18 08/31/23 0.1200 120,000 0.05 0.0500 ZINK Holdings P043 Pipe 01 >25,000 09/01/18 08/31/23 0.1500 150,000 Column Totals => 3.4870 3,487,000 0 0 0 0.23811 0.2125 2.8965 3.4507 0.9906 Basis=> MAHL from HWA (Ibs/day) => NPDES Permitted Flow=> Uncontrollable Loading (Ibs/day) => Total Allowable for Industry (MAIL) (Ibs/day) => Total Permitted to Industry (Ibs/day) => MAIL left (Ibs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MAHL still available (%) => 5 Percent MAHL (Ibs/day) => NPDES Design 40.0000 113424 30.5060 48594 9.4940 64830 3.4870 0 6.0070 64830 63.3 % 100.0 % 15.0 % 57.2 % 2.0000 5671 Design 87570 73019 14551 0 14551 100.0 % 16.6 % 4379 Design 9257.40 5088.40 4169.00 0.00 4169.00 100.0 % 45.0 % 462.87 Stream Std AS/Nit/TF Stream Std inhibition 1.7168 107.1387 0.1272 4.1470 1.5896 102.9917 0.2125 2.8965 1.3771 100.0952 86.6 % 97.2 % 80.2 % 93.4 % 0.0858 5.3569 AS/Nit/TF inhibition Stream Std 172.6728 4.5688 15.4942 1.0431 157.1786 3.5257 3.4507 0.9906 153.7280 2.5351 97.8 % 71.9 % 89.0 % 55.5 % 8.6336 0.2284 25.7516 0.6361 25.1156 0.2381 24.8775 99.1 % 96.6 % 1.2876 HWA.AT Revised:March 2018 Workbook Name: VIVIEN HWA AT with BFM edits 3-19-2019.XLSX, Worksheet Name: AT Printed: 3/22/2019, 1:46 PM Page 2 of 2 **** HWA TO DEQ (3-19-2019) Headworks last approved: 10/01/12 Allocation Table updated: 09/01/18 Permits last modified: 09/01/18 POTW=> NPDES# - IUP Count 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 AS/Nit/TF AS/Nit/TF AS/Nit/TF Basis=> Stream Std Stream Std inhibition NPDES inhibition inhibition NPDES MAHL from HWA (Ibs/day) => 18.1582 0.056559 67.9814 2.8280 67.9814 503.0625 3251.60 Uncontrollable Loading (Ibs/day) => 0.8396 0.012721 5.3428 0.7378 0.5852 74.4687 1569.77 Total Allowable for Industry (MAIL) (Ibs/day) => 17.3186 0.043838 62.6386 2.0902 67.3963 428.5938 1681.83 Total Permitted to Industry (Ibs/day) => 1.5623 0.001063 4.8364 0.0068 0.4009 5.3253 0.00 11.45 MAIL left (Ibs/day) => 15.7563 0.042775 57.8022 2.0835 66.9953 423.2685 1670.38 Percent Allow. Ind. (MAIL) still available (%) => 91.0 % 97.6 % 92.3 % 99.7 % 99.4 % 98.8 % ####### 99.3 Percent MAHL still available (%) => 86.8 % 75.6 % 85.0 % P3.3991 73.7 % 98.5 % 84.1 % ####### 51.4 % 5 Percent MAHL (Ibs/da) => 0.9079 0,002828 0.1414 3.3991 25.1531 162.5799 HWA.AT Revised:March 2018 • SIU.Uncont.Mass.Bal 2019V HWA IUP Count 1 2 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 INDUSTRY Industry FLOW Average Dischar e BOD Avera e Discharge TSS Average Dischar e AMMONIA Average Discharge Average Discharge CADMIUM Average Discharge CHROMIUM Average Discharge COPPER Average Dischar e CYANIDE Average Discharge LEAD Average Discharge Average Dischar e MOLY-7 Average I NAMES (please list alphabetically) Permit/Pipe number MGD gal day Conc. Load m /I Ibs/da Conc. Load m /I Ibs/da Conc. Load m /I Ibs/da Conc. Load m /I Ibs/da Conc. Load m /I Ibs/da Conc. Load m /I Ibs/da Conc. Load m /I Ibs/da Conc. Load m /I Ibs/da Conc. Load m /I Ibs/da Conc. Load m /I Ibs/da Conc. m /I Aramark P051/01 0.103244 103,244 1204 1036.71 552 475.30 2.55 2.1957 0.0025 0.0022 0.0005 0.0004 0.07 0.0603 0.12 0.1033 0.006 0.0052 0.02 0.0172 Chemol P049/01 0.032376 32.376 7555 2039.95 2452 662.07 5.91 1.5958 0.0025 0.0007 0.0005 0.0001 0.03 0.0081 0.03 0.0081 0.0036 0.0010 0.012 0.0032 Elastic Fabrics of America P003/01 0.307171 307,171 223 571.28 27 69.17 13 33.3035 0.0005 0.0013 0.245 0.6276 0.011 0.0282 0.0025 0.0064 0.0025 0.0064 Evonik I P021/01 0.014181 14,181 626 74.04 104 12.30 2.65 0.3134 0.0005 0.0001 0.014 0.0017 0.015 0.0018 0.0025 0.0003 0.0025 0.0003 Evonik II P021/02 0.063243 63,243 5886 3104.55 2486 1311.23 0.16 0.0844 0.0025 0.0013 0.0025 0.0013 0.018 0.0095 0.029 0.0153 0.0025 0.0013 0.0025 0.0013 Express Container Services P069/01 0.0225 22,500 1862 349.40 46 8.63 22.7 4.2597 0.0005 0.0001 0.007 0.0013 0.02 0.0038 0.007 0.0013 0.0025 0.0005 Gilbarco total all pipes) P033/01-04 0.01329 13,290 0.001 0.0001 0.0025 0.0003 0.105 0.0116 0.03 0.0033 0.0025 0.0003 Greensboro Ind. Platers I P020/01 0.00282 2,820 0.001 0.0000 0.017 0.0004 0.124 0.0029 0.0025 0.0001 0.017 0.0004 Greensboro Ind. Platers II P020/02 0.004647 4,647 0.001 0.0000 6.4 0.2480 0.052 0.0020 0.0025 0.0001 0.066 0.0026 HAECO Timco I P048/01 0.000653 653 0.001 0.0000 0.024 0.0001 0.078 0.0004 0.006 0.0000 0.012 0.0001 Imperial Tobacco GroupP004/01 0.14026 140,260 370 432.81 115 134.52 5.3 6.1998 0.0025 0.0029 0.0005 0.0006 0.0025 0.0029 0.187 0.2187 0.006 0.0070 0.0025 0.0029 IQE P077/01 0.00111 1.110 0.123 0.0011 0.004 0.0000 0.006 0.0001 0.019 0.0002 0.0025 0.0000 0.005 0.0000 Lanxess P025/01 0.0572 57,200 4407 2102.35 650 310.08 80.11 38.2163 0.0025 0.0012 0.0005 0.0002 0.033 0.0157 0.009 0.0043 0.011 0.0052 0.0025 0.0012 Machine Specialties P070/01 0.00533 5,330 0.086 0.0038 0.411 0.0183 0.037 0.0016 0.0025 0.0001 0.007 0.0003 Parker Metal P028/01 0.0055 5,500 0.001 0.0000 0.013 0.0006 0.09 0.0041 0.0025 0.0001 0.005 0.0002 Piedmont PlatingP075/01 0.021 21,000 0.001 0.0002 0.012 0.0021 0.1 0.0175 0.0025 0.0004 0.011 0.0019 Precision Fabrics P011/01 0.132893 132,893 530 587.41 76 84.23 9 9.9749 0.0005 0.0006 0.0025 0.0028 0.023 0.0255 0.014 0.0155 0.009 0.0100 Precor P076/01 0.007378 7,378 0.001 0.0001 0.009 0.0006 0.034 0.0021 0.0025 0.0002 0.005 0.0003 Procter & Gamble SwingP005/01 0.0854 85,400 4470 3183.69 846 602.55 0.75 0.5342 0.0025 0.0018 0.0005 0.0004 0.011 0.0078 0.009 0.0064 0.015 0.0107 0.0025 0.0018 Procter & Gamble BS-01 P031/01 0.325156 325,156 1489 4037.87 977 2649.43 0.1 0.2712 0.005 0.0136 0.0005 0.0014 0.0025 0.0068 0.01 0.0271 0.005 0.0136 0.0025 0.0068 Procter & Gamble BS-02 P031/02 0.05105 51,050 289 123.04 92 39.17 3.41 1.4518 0.005 0.0021 0.0005 0.0002 0.0025 0.0011 0.0025 0.0011 0.005 0.0021 0.0025 0.0011 Qorvo P073/01 0.127515 127.515 0.244 0.2595 0.003 0.0032 0.0025 0,0027 0.16 0.1702 0.0025 0.0027 0.005 0.0053 Qualica s P055/01 0.0462 46.200 229 88.24 67 25.82 0.59 0.2273 0.005 0.0019 0.0005 0.0002 0.0025 0.0010 0.09 0.0347 0.0025 0.0010 0.0025 0.0010 Shamrock Environ. BS-01 P065-01 0.18495 184,950 5646 8708.86 103 158.88 74.5 114.9150 0.005 0.0077 0.002 0.0031 0.01 0.0154 0.13 0.2005 0.3 0.4627 0.05 0.0771 0.0001 0.00015 Shamrock Environ. BS-02 P065-02 0.08915 89,150 3646 2710.84 1643 1221.59 138 102.6045 0.0025 0.0019 0.0014 0.0010 0.043 0.0320 0.098]065 0.124 0.0922 0.0102 0.0076 Shamrock Environ. Patton P068/01 0.0288 28,800 638 153.24 530 127.30 1.46 0.3507 0.007 0.0017 0.0015 0.0004 0.024 0.0058 0.157 0.059 0.0142 0.076 0.0183 Solenis P074/01 0.0356 35,600 1675 497.31 525 155.87 9.53 2.8295 0.0075 0.0022 0.001 0.0003 0.023 0.0068 0.016 0.027 0.0080 0.007 0.0021 Triad AnodizingI P029/01 0.00141 1,410 0.001 0.0000 0.018 0.0002 0.088 0.0025 0.0000 0.024 0.0003 Triad AnodizingII P029/02 0.00192 1,920 0.001 0.0000 0.013 0.0002 0.091 0.0025 0.0000 0.019 0.0003 United Metal P040/01 0.00586 5,860 0.001 0.0000 0.063 0.0031 0.088 0.006 0.0003 0.005 0.0002 Vertellus P002/01 0.0917 91,700 7250 5544.64 707 540.70 75.47 57.7178 0.005 0.0038 0.002 0.0015 0.113 0.0864 0.085 0.0025 0.0019 0.017 0.0130 Zink HoldingP043/01 0.0893 89,300 20 14.90 21 15.64 0.17 0.1266 0.005 0.0037 0.0005 0.0004 0.0025 0.0019 0.021 0.0025 0.0019 0.0025 0.0019 Sum of Industrial Loading (Ibs/day) => Avg Influent loading (Ibs/day) => 2 00988 2098806 35,361.1510 m /I Ibs/da 8,604.4905 m /I Ibs/da 377.1720 m /I Ibs/da 0.3093 m /I Ibs/da 0.0211 m /I Ibs/da 1.1714 m /I Ibs/da m /I Ibs/da 0.6589 m /I lbs/day 0.1858 m /I Ibs/da 0.00015 m /I Ibs/da m /I MGD gal/da 32,605,000 811 :1 4 81577.71 5471.14511 0.00451 1.2237 0.000541 0.14681 0.019881 5.4059 0.090981 24.73981 0.0081 2.17541 0.003851 1.04691 0.000051 0.01360 Uncontrollable Load from Mass Bal (Ibs/day) => Uncontrollable Concen. from Mass Bal (mg/L) => Uncont. from Uncont. Sampling (mg/L & Ibs/day) => Uncontrollable Concen. From Literature (mg/L) => Uncontrollable conc. to be used in HWA (mg/L) => 48,663.8903 72,973 2195 5,093.9730 0.9144 0.12581 1 23.64561 F 1.5165 F 0.8611 0.01344 0.00361 1 0.00051 1 0.01661 1 0.09291 1 0.00601 1 0.00341 LU6601 2591 65895.211 3941 100242.13 22.16 5637.98 -0.00251 0.6361F 0.0005 0.12721 0.00251 0.6361 0.0609 15.4943 0.0025 0.63611 0.00261 0.6615 0.0003 0.0763 250 1 2501 1 25 0.003 0.003 1 0.051 1 0.061 1 0.0411 1 0.049 1 0.0003 _ 0.0025 0.0005 0.0609 0.0082 0.0033 0.00005 1�, meg20192018 HWA TZO Uncontrollable Mass Balance SS FF.xls SIU.Uncont. Mass. Bal Page 1 of 2 pages 3/22/2019, 1:47 PM Revision: August 1999 a- SIU.Uncont. Mass. Bal 2019V HWA IUP Count 1 2 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 MMMOMIN MMMMMIMMMEN INDUSTRY Industry NAMES Permit/Pipe (please list alphabetically) number FLOW DENUM Average Discharge pischargelAverage NICKEL Discharge SELENIUM Average Discharge SILVER Average Discharge ZINC Average Discharge Oil & Grease Average Discharge Average Discharge Load MGD gal/dayIbs/da Conc. Load m /I Ibs/da Conc. Load m /I Ibs/da Conc. Load m /I Ibs/da Conc. Load m /I Ibs/da Conc. Load m /1 Ibs/da Conc. Load m /I Ibs/da Aramark P051/01 0.103244 103,244 0.04 0.03441 0.00251 0.0022 0.0025 0.0022 0.57 0.4908 4.12 3.5475 Chemol P049/01 0.032376 32,376 3.56 0.9612 0.00251 0.0007 0.0025 0.0007 0.38 0.1026 44.77 12.0885 Elastic Fabrics of America P003/01 0.307171 307,171 0.0025 0.0064 0.006 0.0154 0.015 0.0384 0.021 0.0538 3.67 9.4018 Evonik I P021/01 0.014181 14,181 0.01 0.0012 0.01 0.0012 0.0025 0.0003 0.44 0.0520 2.65 0.3134 Evonik II P021/02 0.063243 63,243 0.017 0.0090 0.017 0.0090 0.017 0.0090 0.277 0.1461 1.5 0.7912 Express Container Services P069/01 0.0225 22,500 0.056 0.0105 0.0025 0.0005 0.0025 0.0005 0.033 0.0062 6.11 1.1465 0.584 0.1096 Gilbarco total all pipes) P033/01-04 0.01329 13,290 0.007 0.0008 0.005 0.0006 0.0025 0.0003 0.282 0.0313 Greensboro Ind. Platers I P020,/01 0.00282 2,820 3.65 0.0858 0.005 0.0001 0.0025 0.0001 0.817 0.0192 Greensboro Ind. Platers 11 P020/02 0.004647 41647 6.76 0.2620 0.005 0.0002 0.0025 0.0001 69.39 2.6893 HAECO Timco 1 P048/01 0.000653 653 0.015 0.0001 0.005 0.0000 0.0025 0.0000 0.14 0.0008 Imperial Tobacco Group P004/01 0.14026 140,260 0.0025 0.0029 0.0025 0.0029 0.0025 0.0029 0.061 0.0714 5.48 6.4103 IQE P077/01 0.00111 1,110 0.018 0.0002 0.005 0.0000 0.0025 0.0000 0.031 0.0003 Lanxess P025/01 0.0572 57,200 0.022 0.0105 0.1871 0.0892 0.0025 0.0012 0.383 0.1827 6.9 3.2916 Machine Specialties P070/01 0.00533 5,330 0.075 0.0033 0.0171 0.0008 0.0025 0.0001 0.039 0.0017 Parker Metal P028/01 0.0055 5,500 0.005 0.0002 0.005 0.0002 0.0025 0.0001 14 0.6422 Piedmont Plating P075/01 0.021 21,000 0.386 0.0676 0.005 0.0009 0.0025 0.0004 0.904 0.1583 Precision Fabrics P011/01 0.132893 132,893 0.0025 0.0028 0.0025 0.0028 0.0025 0.0028 0.122 0.1352 21.2 23.4965 Precor P076/01 0.007378 7,378 0.02 0.0012 0.005 0.0003 0.0025 0.0002 0.106 0.0065 Procter & Gamble Swing P005/01 0.0854 85,400 0.007 0.0050 0.0025 0.0018 0.0025 0.0018 0.019 0.0135 10.42 7.4215 Procter & Gamble BS-01 P031/01 0.325156 325.156 0.005 0.0136 0.00251 0.0068 0.0025 0.0068 3.25 8.8134 51 138.3019 Procter & Gamble BS-02 P031;02 0.05105 51,050 0.0025 0.0011 0.0025 0.0011 0.0025 0.0011 2.306 0.9818 0.55 0.2342 Qorvo P073/01 0.127515 127,515 0.005 0.0053 0.005 0.0053 0.0025 0.0027 0.035 0.0372 Qualica s P055/01 0.0462 46.200 0.0025 0.0010 0.005 0.0019 0.0025 0.0010 0.04 0.0154 2.76 1.0635 Shamrock Environ. BS-01 P065-01 0.18495 184,950 0.17 0.2622 0.009 0.0139 0.0025 0.0039 0.64 0.9872 4.69 7.2342 Shamrock Environ. BS-02 P065-02 0.08915 89,150 0.202 0.1502 0.007 0.0052 0.0025 0.0019 1.51 1.1227 61.65 45.8375 Shamrock Environ. Patton P068/01 0.0288 28,800 0.465 0.1117 0.0025 0.0006 0.0025 0.0006 0.283 0.0680 6.51 1.5612 2.66 0.6389 Solenis P074/01 0.0356 35,600 0.014 0.0042 0.0091 0.0027 0.0025 0.0007 0.41 0.1217 1 1.12 0.3325 Triad Anodizing I P029/01 0.00141 11410 0.015 0.0002 0.0051 0.0001 0.0025 0.0000 0.18 0.0021 Triad Anodizing II P029/02 0.00192 1,920 0.037 0.0006 0.0051 0.0001 0.0025 0.0000 0.717 0.0115 United Metal P040/01 0.00586 5,860 0.052 0.0025 0.0051 0.0002 0.0025 0.00011 0.454 0.0222 Vertellus P002/01 0.0917 91,700 0.088 0.0673 0.007 0.0054 0.0025 0.00191 0.316 0.2417 3.85 2.9444 Zink Holding P043/01 0.0893 89,300 0.0025 0.0019 0.0025 0.0019 0.0025 0.0019 0.035 0.0261 0.468 0.3485 Sum of Industrial Loading (Ibs/day) _> Avg Influent loading (Ibs/day) _> 2.0988 20988061 2.0868 m2/L Ibs/da 0.1737 m /I Ibs/da 0.0834 m /I Ibs/da 17.2548 m /I Ibs/da 2.7078 m /I Ibs/da 263.8076 m /I Ibs/da MGDgal/day Ibs/da 32,605,000 0.04 10.8770 0.0034 0.9245 0.0025 0.6798 0.346 94.0863 1,832.7792 Uncontrollable Load from Mass Bal (Ibs/day) _> Uncontrollable Concen. from Mass Bal (mg/L) _> Uncont. from Uncont. Sampling (mg/L & Ibs/day) _> Uncontrollable Concen. From Literature (mg/L) _> Uncontrollable conc. to be used in HWA (mg1L) _> meg20192018 HWA TZO Uncontrollable Mass Balance SS FF.xls SIU. Uncont. Mass. Bal Page 2 of 2 pages 3/22/2019, 1 A7 PM Revision: August 1999 8.7902 0.7509 0.5964 76.8315 #VALU> !1 1.568.9716 0.03451 1 0.00301 1 0.00231 1 0.30201 14VALUE! 0.008 2.0354 0.0025 0.6361 0.0025 0.63611 0.52771134.25831 28 1597.7680 0.0211 0. 1 0.175 1 50 0.021 0.0029 0.0023 0.2972