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NCS000597_Application_20190320
NCS ODD 59i -1 Please print or type in the unshaded areas only. RFFIN/ F ID MAD 7 n mia MIS D Form Approved. OMB No. 2040-0086. FORM U.S. ENVIRONMENTAL PROTECTIO AG I. EPA I.D. NUMBER T" NCD 0 0 3 4 4 8 610 1 \=.EPA GENERAL IN T 1©�� QUALI i Y F Consolidate a� D GENERAL (Read t(te "Genera([ 1 -y A, TED1�PERM� 1 j ING 1 z 1s 1a 1s LABEL ITEMS GENERAL INSTRUCTIONS If a preprinted label has been provided, affix it in the designated space. Review the information carefully: if any of it I. EPA I.D. NUMBER is incorrect, cross through it and enter the correct data in the appropriate fill-in area below. AISo. if any of tl1e proprirlted data is absent (the area to the left of the label space lists the III. FACILITY NAME PLEASE PLACE LABEL IN THIS SPACE information that should appear), please provide it in the proper fill-in area(s) below. If the label is complete and correct, you V. FACILITY MAILING need not complete Items I. III, V, and VI (except VI-B which ADDRESS must be completed regardless). Complete all items if no label has been provided. Refer to the instructions for detailed item VI. FACILITY LOCATION descriptions and for the legal authorizations under which this data is collected. II. POLLUTANT CHARACTERISTICS INSTRUCTIONS: Complete A through J to determine whether you need to submit any permit application forms to the EPA. If you answer "yes" to any questions, you must submit this form and the supplemental form listed in the parenthesis following the question. Mark "X" in the box in the third column if the supplemental form is attached. If you answer "no" to each question, you need not submit any of these forms. You may answer "no" if your activity is excluded from permit requirements; see Section C of the instructions. See also, Section D of the instructions for definitions of bold-faced terms. Mark 'X" Mark "X" vas No FORM ATTACHED YES No FORM ATTACHED SPECIFIC QUESTIONS SPECIFIC QUESTIONS A Is this facility a publicly owned treatment works which R Does or will this facility (either existing or proposed) results in a diccharge to waters of the U S ? (FORM ?A) X include a concentrated animal feeding operation or aquatic animal production facility which results in a 16 17 16 19 20 21 discharge to waters of the U.S.? (FORM 2B) C. Is this a facility which currently results in discharges to waters of the U.S. other than those described in A or B �/ X D. Is this a proposed facility (other than those described in A or B above) which will result in a discharge to waters of X above? (FORM 2C) the U.S.? (FORM 2D) z 3 4 zs 26 E. Does or will this facility treat, store, or dispose of F. Do you or will you inject at this facility industrial or hazardous wastes? (FORM 3) X municipal effluent below the lowermost stratum X containing, within one quarter mile of the well bore, 2e 29 39 underground sources of drinking water? (FORM 4) 31 J2 33 G. Do you or will you inject at this facility any produced water H. Do you or will you inject at this facility fluids for special or other fluids which are brought to the surface in processes such as mining of sulfur by the Frasch process, connection with conventional oil or natural gas production, X solution mining of minerals, in situ combustion of fossil X inject fluids used for enhanced recovery of oil or natural fuel, or recovery of geothermal energy? (FORM 4) gas, or inject fluids for storage of liquid hydrocarbons? (FORM 4) 34 35 36 37 36 39 I. Is this facility a proposed stationary source which is one J. Is this facility a proposed stationary source which is of the 28 industrial categories listed in the instructions and X NOT one of the 28 industrial categories listed in the X which will potentially emit 100 tons per year of any air instructions and which will potentially emit 250 tons per pollutant regulated under the Clean Air Act and may affect year of any air pollutant regulated under the Clean Air Act 40 d1 42 A3 4 45 or be located in an attainment area? (FORM 5) and may affect or be located in an attainment area? (FORM 5) III. NAME OF FACILITY c 1 SKIP Galvan Industries, Inc. 15 16 - 29 30 69 IV. FACILITY CONTACT A. NAME & TITLE (last first, & title) B. PHONE (area code & no.) c 2 Wil ard, Laurens, President ( 04) 15 16 45 4s 48 1 49 51 52- 55 V.FACILTY MAILING ADDRESS A. STREET OR P.O. BOX -77 3 P.O. Box 369 15 16 45 B. CITY OR TOWN C. STATE D. ZIP CODE c 4 Harrisburg 15 16 C 2 0 5 40 41 42 47 51 VI. FACILITY LOCATION A. STREET, ROUTE NO. OR OTHER SPECIFIC IDENTIFIER c 5 7315 Ga van Way 5 16 45 B. COUNTY NAME Cabarrus 46 6 C. CITY OR TOWN D. STATE E. ZIP CODE F. COUNTY CODE (if known) c 6 H rri Lurg L�Ci 2 0 5 15 16 40 41 42 47 51 52 -64 EPA Form 3510 1 (8 90) CONTINUE ON REVERSE CONTINUED FROM THE FRONT VII. SIC CODES 4-di it, in order ofpriority) A. FIRST B. SECOND (speedy) � (spec{fy) 7134719 15 iB 19 15 i6 19 C. THIRD D. FOURTH (spec•rfy) 7 (specify) 7 15 16 J 15 16 19 VIII. OPERATOR INFORMATION A. NAME B. Is the name listed in Item JcLaurens Willard vlII-A also the owner? YES ❑ NO 15 16 55 66 C. STATUS OF OPERATOR (Enter the appropriate letter into the ansirer box: if "Other, ".spcctfl j D. PHONE (area code & no.) F = FEDERAL S =STATE M = PUBLIC (other• than tederal or state) P (specify) A (7 0 4) 4 5 5 - 510 2 P = PRIVATE O = OTHER (specdi) 56 15 6 18 1 19 27T22 26 E. STREET OR P.O. BOX P.O. ox 369 J 26 F. CITY OR TOWN I G. STATE -H. ZIP CODE IX. INDIAN LAND Is the facility located on Indian lands? Ibc lIa1L1 5i�utc� NU 2b015 Li YES fJ NC) �� 15 1 db 4 42 d7 - 51 X. EXISTING ENVIRONMENTAL PERMITS A. NPDES (DischaiEs to Surface Water) D. PSD (Air Einis MIS from Pro osed Sources) C T 9 P 03639R15 15 16 17 18 36 C g I T N I I I I I F T I I I I I NCG030000 15 i6 1] 18 .. B. UIC f%rider roundlnjectionofFluids) E. OTHER (s7ecifi) C TI 1 1 C T (specify) 9 LI 9 �18 15 i6 17 18 36 15 16 17 36 C. RCRA (Harar•dous Wastes) E. OTHER (s ecifi) 13 T I T (speGlfyj 9 R 9 15 1 16 17 18 30 1 15 1 16 1 17 18 36 Xl. MAP Attach to this application a topographic map of the area extending to at least one mile beyond property boundaries. The map must show the outline of the facility, the location of each of its existing and proposed intake and discharge structures, each of its hazardous waste treatment, storage, or disposal facilities, and each well where it injects fluids underground. Include all springs, rivers, and other surface water bodies in the map area. See instructions for precise requirements. XII. NATURE OF BUSINESS (provide a brief description) Since 1958, Galvan Industries, Inc. (Galvan) has operated a hot -dip galvanizing facility, and since 2005, a copper plating facility at this location. Discharge of stormwater to an unnamed tributary of Back Creek is regulated under NPDES General Permit No. NCG030000. The facility has three general operating areas: a galvanizing area, a blasting area, and a copper plating area. An approximately 100-foot wide wooded area creates a buffer between the western portion of the operating areas and offsite properties. Two of the four (Outfalls # 3 and 4) permitted stormwater discharge outfalls (SDOs) are located within the buffer area. The third SDO (Outfall # 1) is located in the northeast corner of the site along Galvan Way (formerly Millbrock Road). A fourth SDO (Outfall #2) is located within the Norfolk Southern railroad right-of-way south of the operating area.`a Outfalln #5 and #6 are located in the central portion of the property and represent inletjunction boxes. RFOR/ MAR 2 0 2019 DENR-LAND QUALITY STORMWATER PERIVIR ING XIII. CERTIFICATION (see instructions) I certify under penalty of law that / have personally examined and am familiar with the information submitted in this application and all attachments and that, based on my inquiry of those persons immediately responsible for obtaining the information contained in the application, I believe that the information is true, accurate, and complete. 1 am aware that there are significant penalties for submitting false informatio cludin a possibility of fine and imprisonment. A. NAME & OFFICIAL TITLE (type or print) B. GNATURE C. DATE SIGNED COMMENTS FOR OFFICIAL USE ONLY 0 C 15 16 55 EPA Form 3510-1 (8-90) LEGEND �♦L`�� '� � � �.�� 6 y� Site Boundary ® NPDES Outfall �;��`/ Sr. •*„ �l �� t` - Surface Water Body _ l,�,�� "�\�\r, !. •wx . ' ��'- i. Creek or Stream ; �^ •-} �r 0 Mites 0.4 ; \✓ �l bb t'/lf S'� iw w�C t. - ` -'� � �, '♦- "�/ 7, t '".....�� �� i � r �� � r j mow' � ' w Su Stj 1 .. f Tank OF-3 (3 Former OW-2 -� 0F TOH i` f y 6� ti � -k 00 opynght©'20.13"Nat'ional Geographic Society, i-c bed" SITE LOCATION MAP GALVAN INDUSTRIES, INC. CABARRUS COUNTY, NORTH CAROLINA PATH: 1\CLTSRV02\GISTROJECTS\GALVAN INDUSTRIESVAXOINPOES TOPO.KIXD - USER: CMARCHIN - DATE: 3113 2019 EPA ID Number (copy from Item 1 of Form 1) Form Approved. OMB No. 2040-0086 Please print or type in the unshaded areas only. kCD003448610 Approval expires 5-31-92 FORM 2F NPDES U.S. Environmental Protection Agency A Washington, DC 20460 ''��EPA Application for Permit to Discharge Storm Water Discharges Associated with Industrial Activity Paperwork Reduction Act Notice Public reporting burden for this application is estimated to average 28.6 hours per application, including time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding the burden estimate, any other aspect of this collection of information, or suggestions for improving this form, including suggestions which may increase or reduce this burden to: Chief, Information Policy Branch, PM-223, U.S. Environmental Protection Agency, 1200 Pennsylvania Avenue, NW, Washington, DC 20460, or Director. Office of Information and Regulatory Affairs, Office of Management and Budget, Washington, DC 20503. I. Outfall Location For each outfall, list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water. A. Outfall Number (list) B. Latitude C. Longitude D. Receiving Water (name) SDC #1 33.00 18.00 32.11 -80.00 1 40.00 46.01 Back Creek SDO #2 35.00 18.00 48.S9 -80.00 40.00 52.45 Back Creek CPO ff3 SPC 44 3 = 00 i�; 00 W 00 1P 10 e0 ©© 1 S9 80 00 -80 00 11 O0 41 OP 0 GG 2 72 .................. Da,^l; t'Vacl; Rack Craak SPC #5 i5 00 19 00 49 79 -80 00 40 00 55 14 Back Craak SDO #6 35.00 13.00 49.60 -80.00 40.00 57.67 Back Creek 11. Improvements A. Are you now required by any Federal, State, or local authority to meet any implementation treatment equipment or practices or any other environmental programs which may affect to, permit conditions, administrative or enforcement orders, enforcement compliance 2. Affected Outfalls 1. Identification of Conditions, Agreements, Etc. number source of discharge schedule for the construction, upgrading or operation of wastewater the discharges described in this application? This includes, but is not limited schedule letters, stipulations, court orders, and grant or loan conditions. 4. Final Compliance Date 3. Brief Description of Project a. req. F b. proj. B: You may attach additional sheets describing any additional water pollution (or other environmental projects which may affect your discharges) you now have under way or which you plan. Indicate whether each program is now under way or planned, and indicate your actual or planned schedules for construction. III. Site Drainage Map Attach a site map showing topography (or indicating the outline of drainage areas served by the outfalls(s) covered in the application if a topographic map is unavailable) depicting the facility including: each of its intake and discharge structures; the drainage area of each storm water outfall; paved areas and buildings within the drainage area of each storm water outfall, each known past or present areas used for outdoor storage of disposal of significant materials, each existing structural control measure to reduce pollutants in storm water runoff, materials loading and access areas, areas where pesticides, herbicides, soil conditioners and fertilizers are applied; each of its hazardous waste treatment, storage or disposal units (including each area not required to have a RCRA permit which is used for accumulating hazardous waste under 40 CFR 262.34); each well where fluids from the facility are injected underground; springs, and other surface water bodies which received storm water discharges from the facility. EPA Form 3510-2F (1-92) Page 1 of 3 Continue on Page 2 Continued from the Front IV. Narrative Description of Pollutant Sources A. For each outfall, provide an estimate of the area (include units) of imperious surfaces (including paved areas and building roofs) drained to the outfall, and an estimate of the total surface area drained by the outfall. OutfalI Area of Impervious Surface Total Area Drained Outfall Area of Impervious Surface Total Area Drained Number (provide units) (provide units) Number (provide units) (provide units) 1 1-33,875 sq ft 157,500 sq tt 5 Interior inlet covered by SDO 42 190, 000 310, 000 6 Interior inlet ccvcred by SDO 42 3 11 128,000 4 11 99,400 B. Provide a narrative description of significant materials that are currently or in the past three years have been treated, stored or disposed in a manner to allow exposure to storm water; method of treatment, storage, or disposal; past and present materials management practices employed to minimize contact by these materials with storm water runoff; materials loading and access areas, and the location, manner, and frequency in which pesticides, herbicides, soil conditioners, and fertilizers are applied. ''.Galvan scores incoming product which consists of raw steel on the western portion of the site, west of the galvanizing area. '..Ground surface in this area is primarily gravel or unpaved. Finished product (post -galvanizing) =s tamporarily stored east of .the galvanizing building. The ground surface in this area is either concrete or as^.phalt. Galvan produces an iron sulfate/zinc sulfate heptafrydrate crystal that is packaged in super sacks. This material is temcorarily scored under root to reduce potential for contact with storm water runoff. Galvan has implemented Procedural Management Practices (PMPs) which includes scheduled pickups of product to reduce dust migration into storm water runoff, and periodic street sweeping of paved/concrete surfaces to remove scrap metal fragments and dust. ;,alvan has implemented Structural SLormwater management Practices (SSM?si by placing filter socks around SDO 41 and other storm water inlets around the facility and "pavinq" dirt/gravel surface adjacent to the bla�L builtll,,Y. U'lv xu has a1oc, itmuv_d app,.inti.ua Laly 1,000 Lows :, L- aL_uu, uL,OUb uq. (L. ut P—piiLy and arQl.,t.^-tl v,tt1, gce,C:�•�t i1r- Fvr=bE. ,<,. �-1 wtl.'' lnAl,-.°„r Ttn, euzlsllr<1 ltrrrevt<,tiz rt.e-:4t .l,ms nl,u[y tlrr <.utl,rrEr lt,:,.kahtEy of the operating area and limestone cobbles east of the blast building. This is to reduce sheet flow downhill into SDO #2. C. For each outfall, provide the location and a description of existing structural and nonstructural control measures to reduce pollutants in storm water runoff; and a description of the treatment the storm water receives, including the schedule and type of maintenance for control and treatment measures and the ultimate disposal of any solid or fluid wastes other than by discharge. Outfall List Codes from Number Treatment Table 2F-1 1 SDO #1 is protected by a sediment sock to remove suspended solids prior to discharge. Socks are 1-U changed on an as -needed basis. 2 SDO #2 is protected by pH buffering (neutralization) from limestone gravel and check dams. 2-K 3 SDO 43 does not currently have structural or non-structural control measures. 4 SDO #4 does not currently ^.ave structural or non-structural control measures. 5 51JU It!) ij piuLeutzd by a pediment noclt/1i,mestc,,,e coLbl ca, oocico -h—ged as .,ctdeu. 1 U 6 SDO 46 does not currently have structural or non-structural control measures. V. Nonstormwater Discharges A. I certify under penalty of law hat the outfall(s) covered by this application have been tested or evaluated for the presence of nonstormwater discharges, and that all nonstormwater discharged from these outfall(s) are identified in either an accompanying Form 2C or From 2E application for the outfall. Name and Official Title (type orprint) Signature Date Signed B. Provide a description of the method used, the date of any testing, and the onsite drainage points that were directly observed during a test. VI. Significant Leaks or Spills Provide existing information regarding the history of significant leaks or spills of toxic or hazardous pollutants at the facility in the last three years, including the approximate date and location of the spill or leak, and the type and amount of material released. At approximately 6:30 AM on August 9, 2018, a surface spill of 8s sulfuric acid occurred in the acid recycling room of the main galvanizing building. Approximately 832 pounds of sulfuric acid migrated east/northeast from the galvanizing building and was intercepted by absorbent booms prior to discharge into any stormwater structures. The release occurred and migrated primarily over impervious surfaces, with the exception of a small unpaved area (approximately 4 sq. ft.), which was subsequently remediated by removal and disposal of impacted soil. On October 19, 2018, Galvan received a RCRA Inspection Report from the CDEQ Division of Waste Management, Hazardous waste Section that summarized the spill and acknowledged that the response actions were adequate and that no additional action was recommended. EPA Form 3510-21F (1-92) Page 2 of 3 Continue on Page 3 Continued from Page 2 NCDO EPA ID Number (copy from Item 1 of Form 1) VII. Discharge Information A, B, C, & D: See instructions before proceeding. Complete one set of tables for each outfall. Annotate the outfall number in the space provided. Table VII-A, VII-B, VII-C are included on separate sheets numbers VII-1 and VII-2. F Potential discharges not covered by analysis — is any toxic Pollutant listed in table 2F=L ?F-3 or ?F-4, a substance or a component of a substance which you currently use or manufacture as an intermediate or final product or byproduct? ❑ Yes (list all such pollutants below) ❑ No (go to Section IX) Vill. Biological Toxicity Testing Data Du you have any knowledge or reasun to believe that any biological test for acute of uhrunic toxicity Iran been made on any of your discharges or urr a receiving water in relation to your discharge within the last 3 years? ❑ Yes (list all such pollutants below) ❑✓ No (go to Section IX) IX. Contract Analysis Information Were any of the analyses reported in Item VII performed by a contract laboratory or consulting firm? ❑ Yes (list the name, address, and telephone number of. and pollutants analyzed by, each such laboratory or firm below) ❑ No (go to Section X) A. Name B. Address C. Area Code & Phone No. D. Pollutants Analyzed X. Certification I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. 1 am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. A. Name & Official Title (Type Or Print)) �- � hJS �1 • L . (.t_il (.t,KO-� B. Area Code and Phone No, y 7U�! — � S � `�lD �r C. Signaturd, D. Date Signed EPA Form 3510-2F (1-92) Page 3 of 3 EPA ID Number (copy from Item 1 of Form 1) Form Approved. OMB No. 2040-0086 NCD003448610 I Approval expires 5-31-92 VII. Discharge information (Continued from page 3 of Form 2F) Part A — You must provide the results of at least one analysis for every pollutant in this table. Complete one table for each outfall. See instructions for additional details. Pollutant and CAS Number (if available) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 20 Minutes Flow -Weighted Composite Grab Sample Taken During First 20 Minutes Flow -Weighted Composite Oil and Grease N/A Biological Oxygen Demand (BODS) Chemical Oxygen Demand (COD) Total Suspended Solids (TSS) Total Nitrogen Total Phosphorus pH Minimum Maximum Minimum Maximum fart d List each pollutant that is limited in an effluent guideline which the facility is subject to or any pollutant listed in the facility a NPDES permit for its procebb wastewater (if the facility is operating under an existing NPDES permit). Complete one table for each outfall. See the instructions for additional details and requirements. Pollutant and CAS Number (if available) Maximum Values (include units) Average Values (include units) Number of Storm Fvents Sampled Sources of Pollutants Grab Sample Taken During First 20 Minutes Flow -Weighted Composite Grab Sample Taken During First 20 Minutes Flow -Weighted Composite SDO 41 TPN ND (<4.8 mg/L) ND 15.00 PCBS ND(<0.50 ua/L) ND 15.00 Pesticides ND(a0.050 ug/L ND 15.00 Copper 926 ug/L 1055.6 ug/L 15.00 Lead 42.4 ug/L 81.6 ug/L 15.00 Zinc 23,000 ug/L 23531 ug/L 15.00 SVOCS ND (varies) ND 15.00 vocs ND (varies) ND 15.00 TSS 497 mg/L 232.6 mg/L 15.00 pH 7.9 SU 7.2 SU 15.00 SDO 45 Copper Lead 19.0 uq/L 5.1 ug/L 252 ug/L 137 uq/L 14.00 14.00 Zi_ac 5,070 uq/L 58365 uq/L 14.00 T,SA 14 i mg/i, 830 mg/1. 14 00 EPA Form 3510-2F (1-92) Page VII-1 Continue on Reverse Continued from the Front Fart C - List each pollutant shown in Table 2F-2, 2F-3, and zF-4 that you know or have reason to believe is present. See the instructions for additional details and requirements. Complete one table for each outfall. Pollutant and CAS Number (if available) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 20 Minutes Flow -Weighted Composite Grab Sample Taken During First 70 Minutes Flow -Weighted Composite Part D — Provide data for the storm event(s) which resulted in the maximum values for the flow weighted composite sample. 1. Date of Storm Event 2. Duration of Storm Event (in minutes) 3. Total rainfall during storm event (in inches) 4 Number of hours between beginning of storm measured and end of previous measurable rain event S. Maximum flow rate during rain event (rlallan.Jminutc ur specify units) 6• Total flow from rain event (gallons or specify units) 7. Provide a description of the method of flow measurement or estimate. EPA Form 3510-2F (1-92) Page VII-2 vi o' m = N. D 0 N o — (D lD Q. v O C O C Q N _ ° D m m z 5 OX fl7 N _ r — m � S, O i 70 0 hdrinc.com March 15, 2019 Ms. Alaina Morman DEMLR Stormwater Program 1612 Mail Service Center Raleigh, North Carolina 27699-1612 F,IN/ FID MAR 2 0 2019 DENR-LAND QUALITY STORMWATER PERMI—ITING Subject: NPDES Stormwater General Permit Renewal & Requirement To Apply for an Individual Permit Galvan Industries 7320 Galvan Way, Harrisburg, C:abarrus County, NC Permit #NCG030099 Dear Ms. Morman, On behalf of Galvan Industries, HDR Engineering, Inc. of the Carolinas (HDR) respectfully submits the attached application for coverage under an Individual Permit for stormwater discharges. This application is being submitted in accordance with Part III Section B.3. of the general permit and 15A NCAC 2H .1027(i). Included in this application are the following: • l ISFPA Application Form 1 — General Information • USEPA Form 2F — Application for Permit to Discharge Storm Water • Topographic Map pursuant to Form 1 Section XI • Site Drainage Map Pursuant to Form 2F Section III • Check for $860 To date, Galvan has implemented measures that have significantly reduced constituent concentrations in permitted stormwater outfalls. We look forward to establishing an Individual Permit that continues to help with constituent reduction while considering the unique nature of Galvan's site and contribution from off -site sources. Should you have questions or need additional information, please contact me at (704) 338-6787 or Murk.Filaidi ualIdliriacuin. Sincorely, HDR Engiinneee—riinag, Inc. of the Carolinas Mark P. Filardi, P.G. Associate Cc: Laurens Willard, Galvan Laurens Y. Willard, Galvan Harshad Londhe, Galvan Peter McGrath, Moore & Van Allen 440 S. Church Street, Suite 900; Charlotte, NC 28202 T 704.338.6700 F 704.338.6760