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HomeMy WebLinkAbout310386_WUP_20190320 ANIMAL WASTE UTILIZATION PLAN Producer: WILLIAM EDWARD BROCK Location: 2340 PASTURE BRANCH RD BEULAVILLE NC 38518 2.g(p Telephone: 910-296-1052 Type Operation: Existing Feeder to Finish Swine Number of Animals: 4560 . 00 hogs (Design Capacity) STORAGE STRUCTURE: Anaerobic Waste Treatment Lagoon APPLICATION METHOD: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. _ This waste utilization plan uses nitrogen as the limiting nutrient . Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2 . Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities . 3 . Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4 . Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Page: 1. ' ANIMAL WASTE UTILIZATION PLAN '* 5 . Wind conditions should also be considered to avoid drift and downwind odor problems . 6 . To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems . This plan is based on the waste application method shown above . If .you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. "ihis waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H . 0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 4560 hogs x 1 . 9 tons waste/hogs/year = 8664 tons AMOUNT OF PLAINT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 4560 hogs x 2 .3 lbs PAN/hogs/year = 10488 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. Page: 2 r ANIMAL WASTE UTIL'IZATION'PLAN. . 43 TABLE 1: ACRES OWNED BY "PRODUCER TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM' N ` ** * LBS DETERMINING PHASE CODE AW, N PER ACRES AW N PER AC AC . USED ---- or ------- APPLY RESID. APPLIC METH N TIME 4776 H1A PAA BC 4 .,7 235 0 56 131 . E I - P af� 4776 �H1A SG 1 50 0 1 . 56 128 I SEP-APR 4787 H1 PAA BC 4 . 7 . 1235' 0 1 . 76 413 . 6 I , . .A.. - t 4787 Hl SG 1 JSQ 0 1 . 76 188 I SEP-APR 7 H2 PAA BC 4 . 7 1235 0 12 . 31 542 . 85 I 4787 H2 SG 1 150 0 12 .31 1115 .5 I SEP-APR 4787 H3 JPAA BC 4 . 7 1235 0 12 .49 585 . 15 4787 H3 SG 1 150 0 12 .49 124 .5 I SEP-APR 4787 H4 PAA BC 4 . 7 1235 0 . 34 79 . 9 4787 H4 SG 1 150 0 .34 j1 6 I 'SEP-APR 4787 H4 PAA JBC 4 . 7 1235 0 1 . 98 465 .3 I ASP 4787 H4 SG 1 50 0 1 . 98 199 I SEP-APR 4787 JH5 JPAA BC 4 . 7 1235 0 11 . 3 305 . 5 q�"787 �H5 SG 11 ISO, 10 11 .3 1 6 r a 3 V"o/I t, ANIMAL WASTE UTILIZATION PLAN , II ISEP-APR 4787 H6 PAA BC 4 . 7 1235 0 11 . 28 300 . 8 4787 H6 SG 1 150 0 1 . 28 ;1­64­_ I ' tiSEP-APR . 4787 H7 PAA BC JZ. 7 1235 0 1 . 94 455 . 9 li 4787 �117 SG 1 50 0 1 . 94 9 I SEP-APR 4787 H8 JPAA BC 4 . 7 235 0 1 . 92 451 . 2 I 4787 H8 SG 1 50 0 1 . 92 19G I SEP-APR 4787 H9 PAA BC 4 . 7 235 0 12 .38 559 .3 I S ' r � ; 7 SG 1 150 0 12 . 38 1 1 9 I SEP-APR 4787 1110 JPAA BC 4 . 7 1235 0 1 . 72 404 . 2 4787 H10 SG 1 150 0 11 . 72 186 I SEP-APR 47.87 H11 �PAA BC 4 . 7 235 0 13 . 92 921.2 4:78'7 �H11 SG 1 150 0 13 . 92 196 .s +>` I SEP-APR 4,7.:8�7 H12 JPAA BC 4 . 7 1235 0 3 . 84 902 .4 4N787 H12 SG 1 150 0 13 . 84 1192� ' SEP-APR.. 478'7 H13 JPAA BC 4 . 7 1235 0 2 . 48 582 . 8 I �.ffir yea . 4787 -H13 SG 1 150 10 12 . 48 1124 I SEP-APR 4"7-87 IH14 I PAA JBC 14 . 7 1235 0 2 . 93 1688 .55 Page: 4 ANIMAL WASTE UTILIZATION PLAN II I I I I - ► - 4 7 8T7 �H14 SG 1 150 0 2 . 93 146 . 5 4787 H15 JPAA BC 4 . 7 235 0 3 . 29 7 3 . 15 P 4787 V �H15 SG 1 150 0 3 . 29 164 .5 } 4k7=87 H16 PAA BC 4 . 7 235 0 . 75 176 . Y --787 H16 SG 1 150 0 1 . 75 7. 5 SEP-APR END I TOTAL110599 . 1 - Indicates that this field is being overseeded (i . e . interplanted) or winter annuals follow summer annuals . NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. Page: 5 ANIMAL WASTE UTILIZATION PLAN TABLE 2 : ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached. ) (Required only if operator does not own adequate land. See required specification 2 . ) TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LDS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ----- or APPLY RESID. APPLIC METH N TIME END TOTAL 0 Indicates that this field is being overseeded (i . e. interplanted) or winter annuals follow summer annuals . In interplanted fields (i .e. small grain, etc, interseeded in bermudagrass) , forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches . In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain to reach maturity, especially late in the season (i.e. April_ or May) . Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass . This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall . The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results . Page: 6 ANIMAL WASTE UTILIZATION PLAN ** Acreage figures may exceed total acreage in fields due to overseeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above : CROP CODE CROP UNITS PER UNIT BC HYBRID BERMUDAGRASS-CONTROLLED GRAZED TONS 50 SG SMALL GRAIN OVERSEEDED AC 50 TOTALS FROM TABLES 1 AND 2 WETTABLE LBS AW N USED ACRES TABLE 1 37 . 19 10599 . 15 TABLE 2 0 0 TOTAL 37 . 19 10599 . 15 *** BALANCE 111. 15 ------------------- *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Paged 7 ANIMAL WASTE UTILIZATION PLAN �f *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations . Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables . See attached map showing the fields to be used for the utilization of animal waste . SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge -at agronomic rates . The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements . Your production facility will produce approximately 1687 . 2 pounds of plant available nitrogen per year in the sludge . If you remove the sludge every 5 years, you will have approximately 8436 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 28 . 12 acres of land. If you apply the sludge to corn at the rate of 125 pounds of nitrogen per acre, you will need 67 .488 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25o depending on your sludge waste_ analysis, soil types, realistic yields, and application methods . APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs . This rste is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids . The application amount s7aou d not exceed the a,.-a_la S e %�'-ater holding capacity of the soil at the rrigation nor sho•l1.5 the plant a%ra-i lable nitrogen applied exceed S--trogen 'seeds oJ tom_ Crur^ -- su-f ace -ga s z:-n- - __- u o- iand�^ appl i cat ion for this plan, _ - Ms and _rrigation designer to ensure -- an - on = - _ tc properly irrigate the acres - - aes - - - - - a the recommended rates and Page: 8 ANIMAL WASTE UTILIZATION PLAN , �a F amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts . T I I I (Application RatelApplic.. Amount Tract I Field 1 Soil Type I Crop 1 (in/hr) 1 (inches) I I 1 I I 4776 I H1A I PAA I BC I . 70 I *1 . 0 1 I I I 4776 I -H1A 1 I SG I . 5 1 *1 I I I 1 I 4787 I H1 I PAA 1 BC 1 . 70 1 *1 . 0 I I 4787 I H10 I PAA 1 BC 1 . 70 1 *1 . 0 I I I 1 4787 1 H11 1 PAA 1 BC 1 . 70 I *1. 0 4787 I H12 1 PAA I BC I . 70 1 *1 . 0 I 1 I I I 4787 I H13 I PAA I BC I . 70 I *1 . 0 I I I 1 I 4787 I H14 I. PAA BC 1 70 1 *1 . 0 I I 4 I -H15 I Pam= s L'C I . 70 I *1 . 0 . 70 1 *1. 0 a Page a 9 ANIMAL WASTE UTILIZATION PLAN , i 4787 I H2 I PAA BC . 70 *1 . 0 I I I 4787 I H3 I PAA I BC I . 70 *1. 0 I I I 4787 I H4 I PAA I BC . 70 I *1 . 0 I I 4787 I H4 PAA BC . 70 I *1 . 0 I 4787 I H5 PAA BC . 70 *1 . 0 I 4787 I H6 PAA I BC I . 70 *1 . 0 ate, 4787 I H7 PAA BC I . 70 I *1 , 0 I I I 4787 I H8 PAA I BC I . 70 *1 . 0 I 4787 1 H9 ._ PAA BC I . 70 *1 . 0 I 4787 I ' -H1 I SG . 5 I *1 I 4787 I -H10 I I SG ( . 5 I *1 4 478 I -Hll I I SG 5 d I *1 4 Page: 10 ANIMAL WASTE UTILIZATION PLAN :. 4787 I -H12 SG . 5 I *1 4787 -H13 I I SG I . 5 I1 4787 -H14 SG .5 I *1 4787 I -H15 I SG ( . 5 I1 1 4787 1 -H16 I I SG I . 5 I *1 4787 I -H2 I SG I . 5 I *1 4aLL>d7 -H3 SG I . 5 4787 -H4 SG . 5 *1 4787 I -H4 � . + SG I 5 I *1 4787 -H5 I SG I . 5 ,r1 4787 NH6 SG 5 I1 787 -H7 SG v Page: 11 ANIMAL WASTE UTILIZATION PLAN : 4�87 1 -H9 I SG 1 . 5 I *1 { I I I * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions . Your facility is designed for 180 . 00 days of temporary storage and the temporary storage must be removed on the average of once every 6 . 00 months . In no instance should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to ,apply the correct rates to the acres shown in Tables 1 and 2 . Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste . NARRATIVE OF OPERATION Page. 12 WASTE UTILIZATION PLAN , REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 . There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 . Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients . 4 . Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) 5 . Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. G . When animal waste i-s to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application_ does not occur during a season prone to flooding. (See and Climate in North Carolina" for guidance . ) 7 . Liquid waste shall be applied at rates -C. - - z infiltration rate such that runoff do 0-_ C Y U 2 0 f surface waters and in a method white - c r `e _ 7. the site during application. ,o -__ _ _ µoccul _ to control odor or flies . 8 . animal waste s a i _ - o_ h-e - _a - - -a-ntaY f �vcrts, c rvu �v__ - age. -L3 WASTE UTILIZATION PLAN .0 REQUIRED SPECIFICATIONS 10 . Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients . Waste shall not be applied more than 30 days _prior to planting of the crop or forages breaking dormancy. 11 . Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal . Animal waste other than swine waste from facilities sited on or after October 1, 1995) , shall not be applied closer than 25 feet to perennial waters . (See Standard 393 - Filter Strips) . 12 . Animal waste shall not be applied closer than 100 feet to wells . 13 . Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 . Waste shall be applied in a manner not to reach other property and public right-of-ways . 15 . Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over-spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist" . Animal waste shall not be applied on grassed waterways that discharges directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the 'site . 16 . Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc . , shall not be discharged into the animal waste management system. 17 . A -protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc. ) . Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc . , are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge . Page: 14 e a . 11-ASTE UTILIZATION PLAN REQUIRED ,.SPECIFICATIONS yr 18 . If a___... -_ _ __w�____ - the facility is to be suspended or tern z in _ _s responsible for obtaining and plan" which will eliminate the discharge, pollution and erosion. 19 . piping, pumps, reels, etc. , should -iar basis to prevent breakdowns, leaks, maintenance checklist should be kept on :_red in a rotation that includes vegetables human consumption. However, if _a on crops for direct human consumption it preplant with no further applications of crop season. shall be installed to mark the top and the temporary storage (pumping volume) of =agoons . Pumping shall be managed to revel between the markers . A marker will maximum storage volume for waste 'r 22 ___ = _ -- - S :.ithin 60 days of utilization and soil - __- = - _ _east annually at crop sites where waste Nitrogen shall be the rate - determining _-ratter levels in the soils shall be - •. _ - _-� _ __ -ive crop sites shall be used when these - .- __ive levels . pH shall be adjusted for and maintained. Soil and waste be kept for five years. Poultry dry - - :_ -- - - -=Drds shall be maintained for three (3) -ion records for all other waste shall be - _- --- _ _ years . - ---� -_- =-_ < _- - -spored of in a manner that meets North r' Page: 15 x � ' I Plan Amendment to Include S&WCC Chronic Rainfall Practices and Standards throu"h March 31 2 ,.w,. 000 L If this facility can comply with its existing permit and CAWMP it must do so. 2. Temporary Addition of New Sprayfields(*)(Check appropriate boxes.) I 0 A. acres of cropland. List crop types used: [J B. acres of hardwood woodland @ 1001bs PAN/acre added. [J C. acres of pine woodland added @ 60 lbs PAN/acre added. 3. Summer Perennial Grass(Check appropriate box.) Q A. Application window extended for acres of perennial grass until fast kiIIing frost. [J B. An additional SO lbs of PAN applied to acres of perennial grass prior to killing frost. 4. PAN Application Increased for Small Grains & Winter Grasses to be harvested. (Check appropriate box.) [J A. PAN application increased up to 200 lbs per acre for g acres of small grains or winter amasses to be harvested. []B. PAN application increased up to 150 lbs per acre for acres of overseeded summer perennial included in 3.B; S. Waste Analysis(Check appropriate box.) U A. Prior to December 1", 1999 the calculation of PAN will be based on a 35%reduction of the last anaIvsis taken �,p�rio to the fast 25 year 24 hour storm event. (Current waste analysis must be used after Dec.I" Use current waste analysis to determine PAN. ) 6. Re wired-Maximum Nitrogen Utilization Measures for Small Grains and Winter gasses. rates, A. Use of higher seeding r , B. Timely harvest of forage to increase vield, and C. Imgating during periods of warmer weather. j 7. Rea aired-Irrigation Management Techniques Dian a'g ues to Reduce Runoff and Ponding q �Potential. A. Making frequent, light irrigation applications,and B. Not irrigating immediately before predicted rainfall. 8. Tne owner/manager is required to manage the movement ofanimals to and from the facility to minimize environmental impacts, ensure compliance with the facility's permit and amended CAWNIP,and.avoid discharge to surface waters. 9. Authorization to use the additional practices included in this amendment expires if facility discharges to surface waters. Any discharge is a violation and may result in an enforcement action. 10. The owner/operator is required to keep records of all waste app lications. 11. This revision must include a map or sketch of new land application areas. Facility Number Facility Name �,rJ�1 w• �7. Facrhry Owner/Manager Name(PRINT) 5 y q';;a2nlcalSpecialist Name(PRINT) Facility 0— wner/Manager Signature lechni a Specialist Signature Date - Z r Date__ /—�iZ This document must be fled at the SWCD office and be attached to the facilities CAV31P and be available for inspection at the facility, (")New te-mr)Orary sprayfields must meet applicable buffer and setback requirements. Waste must not be applied to wetlands. 11/10/1999