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HomeMy WebLinkAboutNC0020338_Industrial User_20190314 YA F D/r-7 18 ARC �i TOWN OF YADKINVIT ,�[ , E, "A TOWN IN PROGRESS" ` �� March 14, 2019 Monti Hassan NC DWR/PERCS 1617 Mail Service Center RECEIVED/r, p owR Raleigh, NC 27699-1617 MAR 19 2019 Wafer R sources Permitting Section Re: Unifi Inc. Permit#0005 Permit Renewal and Modification Mr. Hassan: Please find enclosed a renewed permit with a modification. The IUP application included lab data,which is on file in this office. A Data Summary, rather than the laboratory results sheets, has been n losed foryour convenience. If the lab data ispreferred I willprovide it to you. enclosed Modification for IUP#0005 as follows: Modifications: Cyanide sampling frequency changed from 2/month to 1/month. Molybdenum sampling frequency changed from 1/ month to 2/6 months. Fluoride sampling deleted. If NCDENR feels there are any corrections to be made please advise. Sincerely, ia -J- '' -'"'"-l--- /--- Grant F.Trivette Pretreatment Coordinator 213 Van Buren Street Post Office Drawer 816 Telephone (336) 679-8732 Yadkinville, North Carolina 27055-0816 Fax (336) 679-6151 / TOW Of YADK NVIT ,J ,F 18 A TOWN IN PROGRESS" T e March 14,2019 Lisa Haynes Environmental Manager RECEIVED/DENR/DWR P.O. Box 1437 MAR 19 2019 Reidsville, NC 27323-1437 VVater Resources Permitting Section Subject: Industrial User Pretreatment Permit(IUP#0005) Renewal& Modification Mrs. Haynes: Your Industrial User Pretreatment Permit(IUP#0005) is enclosed. This permit is issued in response to your Industrial User Wastewater Survey and Application. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the local Sewer Use Ordinance. Please read this permit carefully. If any parts, measurement frequencies, or sampling requirements contained in this permit are unacceptable to you,you have a right to an adjudicatory hearing upon written request within thirty(30) days following receipt of this letter. Unless such demand is made,this decision shall be final and binding. Modifications: Cyanide sampling frequency changed from 2/month to 1/month. Molybdenum sampling frequency changed from 1/month to 2/6 months. Fluoride sampling deleted. Please review Permit#0005 and if you have any questions or comments contact me at 336/679-2184 Grant Tr- ette frd la9-t//a Pretreatment Coordinator/WWTP ORC 213 Van Buren Street Post Office Drawer 816 Telephone (336) 679-8732 Yadkinville, North Carolina 27055-0816 Fax (336) 679-6151 Town of Yadkinville Control Authority and/or Municipality PERMIT RECEIVED/DENR/DWR Industrial User Pretreatment Permit (IUP) To Discharge Wastewater Under the MAR 19 2019 Industrial Pretreatment Program Water Resources Permitting Section 0005 N/A _ IUP Number 40 CFR Category(if Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Control Authority and/or Municipality Sewer Use Ordinance. The following Industry, hereafter referred to by name or as the permittee: Industry name,permittee: Unifi Inc. Facility Located at Street Address 1032 Unifi Industrial Road City Yadkinville State,Zp NC 27055 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the Control Authority and/or Municipality listed below: _ IUP Control Authority and/or Municipality WWTP name: Town of Yadkinville WWTP NPDES Number: NC0020338 WWTP Address: 1620 Fred Hinshaw Road City,State,Zp Yadkinville, NC 27055 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit (IUP). Effective date, this permit and the authorization to discharge shall become effective at midnight on this date:. 4/2/2019 midnight Expiration date,this permit and the authorization to discharge shall expire at on this date: 3/31/2024 3� /�-/q Date signed ( Pretreatment Coordinator Industrial User Pretreatment Permit (IUP) PART I Specific Conditions IUP, PART I, OUTLINE: A.) IUP Basic Information B.) IUP Modification History C.) Authorization Statement D.) Description of Discharges E.) Schematic and Monitoring Locations F.) Effluent Limits &Monitoring Requirements G.) Definitions and Limit Page(s) notes A. IUP Basic Information: Receiving Control Authority&WWTP name: POTW NPDES#: Town of Yadkinville WWTP NC0020338 IUP Name: IUP Number: Unifi Inc. 0005 IUP Effective date: Pipe Numbers,list all regulated pipes: 4/2/2019 01 IUP Expiration date: IUP 40 CFR#(if applicable),or N/A: 3/31/2024 N/A B. IUP History. Effective Renewal or Description of changes over previous IUP. Date Modification 12/95 Modification Industry request, change flow from 0.112 mgd to 0.072 mgd. 01/96 Modification Due to industry request, the Town allocated original limits 0.112 mgd and parameters. 02/96 Modification Due to Town error, Unifi 5's oil&grease monitoring was adjusted to original 2/6 months. 07/96 Modification Due to industry request, the Town subtracted 40,000 gal. from U5's 0.112 mgd and added 40,000 gal. to U2's 0.200 mgd flow. 10/96 Modification Due to industry request, the Town subtracted 40,000 gal. from U2's 0.240 mgd and added 40,000 gal. to U5's 0.072 mgd flow 10/97 Modification Due to addition of 24 texturizing machines, U5 requested an increase in flow from 0.112 mgd to 0.160 mgd. 06/98 Renewal The Town reissued Permit # 0005 to Unifi due to permit expiration. 2 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions 07/98 Modification Due to Industry request, the Town allocated more flow to 0.360 mgd and an increase in parameters for the new process addition (manufacturing polyester yam). 01/00 Renewal Town reissued permit #0005 to Unifi 5 due to permit expiration( awaiting headworks completion). 04/00 Modification With the completion of the headworks analysis the Town reissued permit#0005 to Unifi 5 with no Cadmium limit(<5% MAHL), Cadmium monitoring only every 2/6 months; decrease in BOD, COD, TSS parameters. 04/01 Modification Modified permit for BOD, TSS, & COD 1/month. Permit expiration date 3/31/03. 02/03 Renewal& Reissued permit #0005 to Unifi due to permit Modification expiration. Added Molybdenum monitoring to permit. 08/04 Modification Permit modified to include monthly Fluoride sampling per POTW's new NPDES permit. 04/06 Renewal& Due to permit expiration, the Town reissued Modification permit #0005 to Unifi, Inc. Unifi Industrial Road. Cyanide monitoring was increased to twice per month This frequency may be changed at a later date depending upon sample results. 4/1/09 Renewal Due to permit expiration, the Town reissued permit#0005 to Unifi, Inc. Unifi Industrial Road. 7/1/2010 Modification Permit modified to match detection limits set in LTMP. Modification to be effective 7/1/2010. 2/17/2011 Modification POTW sampling of Fluoride 1/6months deleted. IU Fluoride sampling frequency to change from 1/month to 1/ 6 months. Modifications to take effect 3/1/2011. 3 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions 5/6/2011 Modification Permit modified Phenol limit removed monitor onlyl/6 months, COD limit removed changed to monitor only 1/month. Modification to take effect 7/1/2011. POTW sampling for COD's & Phenols dropped. 4/2/2014 Renewal/ Permit renewed and modified. Flow limit Modification changed from .360 mgd to .300 mgd 4/2/2019 Renewal/ Permit renewed and modified. Modification Modifications: Cyanide sampling frequency changed from 2/month to 1/month. Molybdenum sampling frequency changed from 1/month to 2/6 months. Fluoride sampling deleted. 4 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions C.) Authorization Statement: 1.) The Permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of the Control Authority and/or Municipality. 2.) The Permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the treatment units listed on both the application and inspection forms. IU Treatment Units List all Treatment Units: Descriptions: Flow meter Isco Model 4230 Sampling Isco Sampler equipment 3.) The Permittee is hereby authorized to, if required by the Control Authority and/or Municipality and after receiving Authorization to Construct (A to C) from the Control Authority and/or Municipality, construct and operate additional pretreatment units as needed to meet final effluent limitations. D.) Description of IUP Discharge(s): 1. Describe the discharge(s) from all regulated pipes. Pipe# 01 , Description of Discharge: Non-contact cooling water,domestic wasterwater and process wastewaters. E.) Schematic and Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all regulated pipes. 5 Receiving POTW name=> Town of Yadkinville IU name=> Unifi,Inc. IUP, Part 1 Section F: Receiving POTW NPDES#=> NC0020338 IUP#=> 0005 Effluent Limits and Monitoring Requirements Effective date for these Limits=> 4/2/2019 Pipe#_> 01 Expiration date for these Limits=> 3/31/2024 40 CFR#=> N/A The Permittee may discharge from this specific if not applicable put N/A THE LIMITS ON THIS PAGE ARE,(Check one below): Pipe number according to these specific dates, LIMITS for ENTIRE permit period => ) effluent limits, and monitoring requirements INTERIM Limits for period# 1 => INTERIM Limits for period#2 => FINAL Limits Page => Concentration Limits Mass Limits Monitoring Frequency Sample Required Collection Laboratory Monthly Monthly Method Detection Daily Max Average Units Daily Max Average Units By Industry By POTW (C or G) Level 1 Flow 0.300 MGD Continuous/Daily* Continuous/Daily* Meter* 2 BOD 500 lbs Once/Month Once/6 months C 2.0 3 TSS 250 lbs Once/Month Once/6 months C 1.0 4 Temperature 104°F °F Daily Once/6 months G 5 PH 6.0-11.0 s.u. i Daily Once/6 months G 0.1 S.U. OTHER PARAMETERS; Please List Alphabetically 6 Cadmium Monitor only Mg/1 Twice/6 Months Once/6 months C 0.002 mg/I 7 Chromium 0.0540 lbs Twice/6 Months Once/6 months C 0.005 mg/l 8 COD Monitor only Mg/1 lbs Once/Month C 10 mg/1 9 Copper 0.5945 lbs Twice/6 Months Once/6 months C 0.002 mg/1 10 Cyanide 0.0270 lbs Once/Month Once/6 months G 0.005 mg/1 11 Lead 0.1351 lbs Twice/6 Months Once/6 months C 0.005 mg/1 12 Molybdenum Monitor only Mg/1 Twice/6 Months Once/6 months C 0.1 mg/1 13 Nickel f 0.1276 lbs Twice/6 Months Once/6 months ' C 0.010 mg/1 14 Oil&Grease 150 lbs Twice/6 Months Once/6 months ' G 5.0 mg/1 15 Phenol Monitor only Mg/1 lbs Once/6 Months G 0.01 mg/1 16 Zinc 1.8074 lbs Twice/6 Months Once/6 months C 0.01 mg/1 17 18 19 20 21 22 * See part I,G,3 and part III, 2. 6 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions G.) Definitions and Limit Page(s) notes: In addition to the definitions in the Town of Yadkinville Sewer Use Ordinance the following definitions and requirements apply: 1. Composite Sample: Unless defined differently below, a composite sample for the monitoring requirements of this IUP, is defined as the automatic or manual collection of one grab sample of constant volume, not less than 100 ml, collected every hour during the entire discharge period on the sampling day. Sampling day shall be a typical production, and discharge day. 2 Daily Monitoring Frequency Daily Monitoring Frequency as specified in this IUP shall mean each day of discharge. 3. Continuous/Daily Monitoring Frequency For flow, "continuous" refers to the requirement to use a continuous recording discharge flow meter. See Part III, 2 for more details. For flow, "daily" shall mean the permittee shall read the flow meter totalizer every day, including weekends and holidays, convert this to a daily flow, and report these daily flows to the Control Authority with the report due under Part II, 2. 4. Grab Sample Grab sample for the monitoring requirements of this IUP, is defined as a single "dip and take" sample collected at a representative point in the discharge stream. 5. Instantaneous measurement An Instantaneous measurement for the monitoring requirements of this IUP is defined as a single reading, observation, or measurement. 7 Industrial User Pretreatment Permit (IUP) PART II General Conditions Outline of PART II, 1. Representative Sampling 16. Federal and/or State Laws 2. Reporting 17. Penalties 3. Test Procedures 18. Need to Halt or Reduce 4. Additional Monitoring by Permittee 19. Transferability 5. Duty to comply 20. Property Rights 6. Duty to Mitigate 21. Severability 7. Facilities Operation, Bypass 22. Modification, Revocation, Termination 8. Removed substances 23. Reapplication 9. Upset Conditions 24. Dilution Prohibition 10. Right of Entry 25. Reports of Changed Conditions 11. Availability of Records 26. Construction of pretreatment facilities 12. Duty to provide information 27. Reopener 13. Signatory Requirements 28. Categorical Reopener 14. Toxic Pollutants 29. General Prohibitive Standards 15. Civil and Criminal Liability 30. Reports of Potential Problems 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to,and approval by,the permit issuing authority. 2. Reporting a.) Monitoring results obtained by the permittee shall be reported on forms specified by the Control Authority and/or Municipality, postmarked no later than the twentieth day of the month following the month in which the samples were taken. If no discharge occurs during a reporting period (herein defined as each calendar month) in which a sampling event was to have occurred, a form with the phrase "no discharge" shall be submitted. Copies of these and all other reports required herein shall be submitted to the Control Authority and/or Municipality and shall be sent to the following address: Grant Trivette Pretreatment Coordinator Town of Yadkinville P.O.Box 816 Yadkinville,NC 27055 b.) If the sampling performed by the permittee indicates a violation, the permittee shall notify the Control Authority and/or Municipality within 24 hours of becoming aware of the violation. The permittee shall also repeat the sampling and analysis and submit the results of the repeat analysis to the Control Authority and/or Municipality within 30 days after becoming aware of the violation. 8 Industrial User Pretreatment Permit (IUP) PART II General Conditions c.) If no self-monitoring is required by this IUP, and the sampling performed by the Control Authority and/or Municipality indicates a violation, the Control Authority and/or Municipality shall repeat the sampling and analysis and receive the results of the repeat analysis within 30 days after becoming aware of the violation. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s)designated herein more frequently than required by this permit, using approved analytical methods as specified above,the results of such monitoring shall be submitted to the Control Authority and/or Municipality. The Control Authority and/or Municipality may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Control Authority and/or Municipality Sewer Use Ordinance and is grounds for possible enforcement action. 6. Duty to Mitigate - Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health, the POTW, the waters receiving the POTW's discharge,or the environment. 7. Facilities Operation, Bypass The permittee shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the Control Authority and/or Municipality. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17. 8. Removed Substances Solids, sludges, filter backwash,or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the sewer system. The permittee is responsible for assuring its compliance with any requirements regarding the generation, treatment, storage, and/or disposal of"Hazardous waste"as defined under the Federal Resource Conservation and Recovery Act. 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with the effluent limitations of this permit because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance,or careless or improper operations. 9 Industrial User Pretreatment Permit (IUP) PART II General Conditions An upset may constitute an affirmative defense for action brought for the noncompliance. The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. 10. Right of Entry The permittee shall allow the staff of the State of North Carolina Department of Environment and Natural Resources, Division of Water Quality, the Regional Administrator of the Environmental Protection Agency, the Control Authority and/or Municipality, and/or their authorized representatives,upon the presentation of credentials: 1. To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit;and 2. At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit;and to sample any discharge of pollutants. 11. Availability of Records and Reports The permittee shall retain records of all monitoring information, including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. Except for data determined to be confidential under the Sewer Use Ordinance, all reports prepared in accordance with terms of this permit shall be available for public inspection at the Control Authority and/or Municipality. As required by the Sewer Use Ordinance, effluent data shall not be considered confidential. 12. Duty to Provide Information The permittee shall furnish to the Director of Public Works or his/her designees, within a reasonable time, any information which the Director, his/her designee, or the Division of Water Quality may request to determine whether cause exists for modifying,revoking and reissuing,or terminating this permit or to determine compliance with this permit. The permittee shall also furnish,upon request,copies of records required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be signed and certified by the Authorized Representative as defined under the Sewer Use Ordinance. If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, or overall responsibility for environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to Perry Williams OR Grant Trivette prior to or together with any reports to be signed by an authorized representative. 14. Toxic Pollutants If a toxic effluent standard or prohibition(including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit,this permit may be revised or 10 Industrial User Pretreatment Permit (IUP) PART II General Conditions modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation. 17. Penalties The Sewer Use Ordinance of the Control Authority and/or Municipality provides that any person who violates a permit condition is subject to a civil penalty not to exceed$25,000 dollars per day of such violation. Under state law, (NCGS 143-215.6B), under certain circumstances it is a crime to violate terms, conditions, or requirements of pretreatment permits. It is a crime to knowingly make any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner, new user, different premises,or a new or changed operation without approval of the Town. 20. Property Rights This permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights,nor any infringement of Federal, State or local laws or regulations. 21. Severability The provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid, the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. 22. Permit Modification, Revocation, Termination This permit may be modified,revoked and reissued or terminated with cause in accordance to the requirements of the Control Authority and/or Municipality Sewer Use Ordinance and North Carolina General Statute or implementing regulations. 11 Industrial User Pretreatment Permit (IUP) PART II General Conditions 23. Re-Application for Permit Renewal The permittee is responsible for filing an application for reissuance of this permit at least 180 days prior to its expiration date. 24. Dilution Prohibition The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. 25. Reports of Changed Conditions The permittee shall give notice to the Control Authority and/or Municipality of any planned significant changes to the permittee's operations or system which might alter the nature, quality, or volume of its wastewater at least 180 days before the change. The permittee shall not begin the changes until receiving written approval from the Control Authority and/or Municipality. Also see Part II,30 below for additional reporting requirements for spill/slug issues. Significant changes may include but are not limited to (a) increases or decreases to production; (b) increases in discharge of previously reported pollutants; (c) discharge of pollutants not previously reported to the Control Authority and/or Municipality; (d) new or changed product lines; (e) new or changed manufacturing processes and/or chemicals;or (f) new or changed customers. 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Control Authority and/or Municipality and written approval and an Authorization to Construct(A to C)have been issued. 27. Reopener The permit shall be modified or, alternatively, revoked and reissued to comply with any applicable effluent standard or limitation for the control of any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. 28. Categorical Reopener This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C) and (I)), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or limitation so issued or approved: 1.) contains different conditions or is otherwise more stringent than any effluent limitation in this permit;or 2.) controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. 12 Industrial User Pretreatment Permit (IUP) PART II General Conditions 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5 (a) and(b) of the Federal pretreatment regulations. 30. Potential Problems The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall also notify the POTW immediately of any changes at its facility affecting the potential for spills and other accidental discharge, discharge of a non-routine, episodic nature, a non-customary batch discharge,or a slug load as defined in the Sewer Use Ordinance. Additionally, the permittee shall notify by telephone the Control Authority and/or Municipality immediately of all discharges that could cause problems to the POTW including any slug loadings as defined in the Sewer Use Ordinance. If the permittee experiences such a discharge, they shall inform the Control Authority and/or Municipality immediately upon the first awareness of the commencement of the discharge. Notification shall include location of the discharge, type of waste, concentration and volume if known and corrective actions taken by the permittee. A written follow-up report thereof shall be filed by the permittee within five(5)days, unless waived by the Control Authority and/or Municipality. 13 Industrial User Pretreatment Permit (IUP) PART III Special Conditions 1. Slug/Spill Control Measures The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall implement and maintain exsisting Spill Prevention Control & Countermeasure Plan approved by The Town of Yadkinville. In addition to the requirements in Part II, 30, the Permittee shall complete installation and/or commence implementation, operation, and/or maintenance of the following specific protection Measures, Activities, Plans. Etc. (Items without specific completion dates, or marked as "Continuous." must be performed for the entire duration of the permit): Required Completion/ Implementation Description of Measure, Activity, Plan, etc. Date Spill Prevention Control& Countermeasure Plan updated and a Continuous copy on file at Town of Yadkinville WWTP . The permittee shall provide updates to the Control Authority as required by Part II, 30, of this IUP. Modifications to the measures shall be approved by the Control Authority prior to installation/implementation. If a measure fails, the Control Authority shall be notified within 24 hours. 2. Flow Measurement Requirements (For SIUs with discharge flow meters) The permittee shall maintain appropriate discharge flow measurement devices and methods consistent with approved scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Devices installed shall be a continuous recording flow meter capable of measuring flows with a maximum deviation of less than 10% from true discharge rates throughout the range of expected discharge volumes. The devices shall be installed, calibrated, and maintained to ensure accuracy. At the time of issuance of the permit, this method consists of a ISCO 4230 Flow meter at sample point for pipe 01. The meter shall be calibrated every 6 Months. Modifications to the flow metering equipment shall be approved by the Control Authority prior to installation. If a 14 Industrial User Pretreatment Permit (IUP) PART III Special Conditions required flow measurement device fails, the Control Authority shall be notified within 24 hours. The permitee shall submit a copy of the certified flow calibration report to Control Authority. 3. Certified Laboratory Analysis Pollutant analysis shall be performed by a North Carolina Division of Water Quality Certified Laboratory that is certified in the analysis of the pollutant in wastewater. 4. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater pretreatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the type and grade equivalent to, or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified backup operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A .0202. The ORC of the facility must visit the wastewater facility as required; must properly manage and document daily operation and maintenance of the facility; and must comply with all other conditions of Title 15A, Chapter 8A .0202. The permittee shall submit a letter designating the operator in responsible charge to the Certification Commission or their designee within thirty days after facility classification. Until the above certified operator requirements come into effect, the permittee shall at all times have appropriately trained operators capable of properly operating all units. Permittee shall notify POTW of designated operators including credentials, within 24 hours of staff change. 15 IUP Synopsis A. IUP Basic Information Receiving POTW name: POTW NPDES#: Town of Yadlanville NC0020338 IUP name: IUP Number: Unifi,Inc. 0005 IUP Effective date: Pipe Numbers,list all regulated pipes: 4/2/2019 01 IUP expiration date: IUP 40 CFR#,if applicable: 3/31/2024 N/A B. IUP Survey&Application form Attach a completed copy of the Industrial User Wastewater Survey& Application Form(see appendix 6-A) C. IU Inspection form Attach a copy of an Industrial User Inspection Form(see chapter 7) completed by the Control Authority within the past 12 months. D. RATIONALE FOR LIMITATIONS: As listed on the IUP Limits Page(s), PART I, Section F of the IUP. RATIONALE #1: Review of IU Monitoring Data, with no Over Allocation situation: The following pollutants were assigned numerical limits in this IUP based on a review of monitoring data for the permittee to determine what ranges of concentrations are currently being discharged. To account for sample variability a factor was applied to the monitoring data to determine the permit limit. Permit limits assigned by the Local IUP Control Authority can not results in an Over Allocation situation for any pollutants. BOD, TSS, Chromium, COD, Copper, Cyanide, Lead, Nickel, Oil&Grease, Phenol, Zinc. 1 • IUP Synopsis RATIONALE #2a: Categorical Industrial Limits, with no Over Allocation situation: Check here if Combined Wastestream Formula (CWF) or other categorical limits calculations were used. If used, Please attach calculations: (see CWF Spreadsheet, Appendix 6-F) Were used(attach calculations) Were not used II The following pollutants were assigned numerical limits in this IUP based on the categorical regulations. These limits do not result in over allocations. RATIONALE #3a: Over Allocation Prevention, with IU pollutant reduction: The following pollutants were assigned numerical limits in this IUP based on allocating the Maximum Allowable Industrial Loading (MAIL) determined with the Headworks Analysis (HWA) among all Industrial Users. The total loading of each pollutant from all permitted discharges does not exceed the MAIL. These limits do not result on over allocations. RATIONALE #3b: Interim Limits for IU pollutant reduction: The following pollutants were assigned interim numerical limits in this IUP to allow time for the industry to come compliance with final limits that will not in over allocations. 2 IUP Synopsis RATIONALE #4: 4.) Other Rationale for Limitations: The following rationale was used for developing IUP Limits. Parameter Rationale pH, Temp ! SUO RATIONALE #5a: Non-Categorical Parameters where No Limit needed or assigned in an IUP: The following pollutants were not assigned numerical limits in this IUP because the loadings for these pollutants from this IU were less than 5% of the MAHL. The loading of these pollutants from this IU is considered insignificant at this time. Pollutant 1 Avg SIU mg/1 ' Avg SIU lbs/day 5% MAHL, lbs/day Cadmium j <0.001 0.0018 0.0025 Fluoride 1.09 1.3605 1.1246 Molybdenum 0.0145 0.01045 0.0044 RATIONALE #5b: Categorical Parameters with Waived Monitoring: Monitoring is waived for the following categorical parameters (attach documentation of waiver justification). 3 / //-/ uiviri March 13, 2019 RECEIVED/DENRIDWR Mr. Grant Trivette Pretreatment Supervisor MAR 19 2019 Town of Yadkinville PO Drawer 816 Water Resources Permitting Section Yadkinville,NC 27055-0816 RE: Unifi Manufacturing Inc IUP# 0002 and#0005 Request for Modification of Permit Monitoring Requirements Dear Mr. Trivette: Unifi Manufacturing Inc. would like to request that Cyanide monitoring be reduced to one sample per month instead of two samples per month. We would like this request to become effective on the new IUP Permits to be issued in April 2019. If you require additional information or have any questions please advise. Sincerely, Lisa Haynes Corporate Environmental Manager 7)) F-1: NA 11/1 uiviri October 31, 2018 Mr. Grant Trivette Pretreatment Supervisor Town of Yadkinville PO Drawer 816 Yadkinville, NC 27055-0816 RE: Unifi Manufacturing Inc IUP # 0002 and#0005 Request for Modification of Permit Monitoring Requirments Dear Mr. Trivette: Based on data for CY2017 Unifi Manufacturing Inc would like to reduce monitoring frequency for Cyanide from 2 samples per month to 1 sample per month at both manufacturing facilities. In addition, Unifi would like the Town of Yadkinville to modify the sampling frequency of Molybdenum, Oil and Grease, Cadmium, Chromium, Lead, Nickel, Copper, Zinc, Fluoride and Phenols from 2 sample collection every 6 months to 1 sample collection every 6 months if this will allow compliance with your NPDES requirements. If you have any questions or require additional information please contact me. Sincerely, Lisa Haynes Corporate Environmental Manager Industrial User Wastewater Survey o r/ & Permit Application COVER PAGE Company Name: Unifi,Manufacturing,Inc. Name of responsible person on site at the facility authorized to represent the Name of alternative on site person familiar with the day to day operations, company in official dealings with the Sewer Authority and/or the City. environmental permitting requirements, monitoring, record keeping, and LISA HAYNES data management.. RICHARD REAVIS Title ENVIRONMENTAL MGR Years with firm 14 Title LEAD MAINTENANCE Years with firm 20+ Phone# (336)348-6516 Fax# (336)348-6586 Phone# (336)679-3753 Fax# (336)679-3838 Physical street address of facility Official mailing address,if different. Note if same. 1032 Unifi Industrial Road. P.O. BOX 1437 City YADKINVILLE State NC Zip 27055 City REIDSVILLE State NC Zip 27323-1437 The information provided by you on this questionnaire serves two functions: 1. The information is used to determine if your facility needs an Industrial User Pretreatment Permit (IUP) for the discharge of wastewater to the local sewer. 2. If an Industrial User Pretreatment Permit (IUP) is required, this survey serves as the application for an Industrial User Pretreatment Permit(IUP). Requests for confidential treatment of information provided on this form shall be governed by procedures specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations Part 403, Section 403.14 and the Local Sewer Use Ordinance (SUO), information and data provided in this questionnaire which identifies the content, volume and frequency of discharge shall be available to the public without restriction. This is to be signed by an authorized official of your firm,as defined in the Local Sewer Use Ordinance or the NC Model Sewer Use Ordinance, Section 1.2,after completion of this form. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate and complete. I am aware that there are significant penalties for submitting false 'nformation, including the possibility of fine and/or imprisonment for knowi g violat'o s. a 100 31 J! g Signature of Author ed Representative Date listed above (seal if applicable) Title: IU Wastewater Survey & Permit Application File name: I:EEnvironmental Data and Reports\Yadkinville MISC\IWS YDK T5 2018.doc Revision date: 12/30/97 Page 1 of 188 Industrial User Wastewater Survey & Permit Application 1. Provide a brief narrative description of the type of business, manufacturing processes,or service activities your firm conducts at this site. Polyester yarn texturing,air jet texturing of polyester and nylon fiber,Polyester fiber spinning 2. List the primary products produced at this facility: Textured polyester and nylon, Spun polyester fiber 3. List raw materials and process additives used: Polyester fiber, yam lubricants(natural&mineral oils),paper tubes,polyester chip (white and color) 4. Are biocides added to any water discharged to the POTW, if yes describe: Bromine, chlorinated isothiazolins Yes X No • 5. Describe weekly production schedule, including shifts worked per day, employees per shift,and primary operation during shift. 2 - 12 hour shifts per day(24/7) 6. Production process is: Check, if all continuous X Check, if all batch If both please enter, %continuous= % %Batch= Title: FU Wastewater Survey & Permit Application File name: 1:1Environmental Data and ReportsWadkinvilk MISCIIWS YDK T5 2018.doc Revision date: 12/30/97 Page 2 of 188 Industrial User Wastewater Survey & Permit Application 7. Does production vary significantly(+- 20 %)by season. Describe. Yes No X 8. Are any significant (+- 20 %) changes in production that will affect wastewater discharge expected in the next 5 years. If yes,please describe. General Business conditions for textile industry Yes No x 9. List all current waste haulers. Give name, address, phone numbers, volume and materials hauled off. A&D Environmental,P.O. box 963,Burlington,NC 27216-0963 (336)229-0058 Fluorescent light bulbs,clean out oil and water seperators Ectoech,Inc. P.O. Box 1623 Denver,NC 28037(704)489-8703 Used oil, oily wastewater from Smog Hogs, Spin Finish- oily wastewater 10. Attach a copy of laboratory analyses performed in the last year on the wastewater discharge(s) from your facilities. Summarize data on the attached Data Summary Form. 11. Attach sketch or schematic showing sampling points and all connections to the sewer. • 12. Complete the Wastewater Pollutants Checklist attached to this Survey. Title: IU Wastewater Survey & Permit Application File name: I:1Environmental Data and Reports\Yadkinville MISCUWS YDK T5 2018.doc Revision date: 12/30/97 Page 3 of I88 Industrial User Wastewater Survey & Permit Application 13. Do you have, or have you ever applied for, been issued, or been denied an NPDES permit to discharge to the surface waters or storm sewers of North Carolina? If yes, list all other NPDES permits, permit numbers, dates, and names used to apply for them, or reason denied. If yes: Permit,#,date,applicant name Unifi,Inc, Yes X If yes: Permit,#,date,applicant name No Doyou have, or haveyou ever applied for or been issued an Industrial 14. pP User Pretreatment Permit (IUP) to discharge wastewater to the sewer collection system. If yes, list all other IUP permits, permit numbers, dates, and names used to apply for them. If yes: Permit,#,date,applicant name Ulllfi, Inc. Yes X IUP#0005 &#0002 If yes: Permit,#,date,applicant name No 15. Do you have, or have you ever applied for or been issued any other Environmental Permits (for example; air, RCRA, groundwater, stormwater, general, Non-Discharge, septic tank, etc.). If yes, list all other permits, permit numbers,dates, and names used to apply for them. If yes: Permit type,#,date,applicant name Unifi, Inc. Yes X Air 01512G13, 08161R04 If yes: Permit type,#,date,applicant name No If yes: Permit type,#,date,applicant name 16. Is a Spill Prevention Control and Countermeasure (SPCC) Plan prepared for this facility? Yes X No 17. Is a Spill /Slug Control Plan required by the POTW, prepared for this facility? Included in Spill Plan Yes X No Title: IU Wastewater Survey & Permit Application File name: I::\Environtnental Data and ReportsWadkinville MISC\IWS YDK T5 2018.doc Revision date: 12/30/97 Page 4 of 188 Industrial User Wastewater Survey & Permit Application 18. Do you have any underground storage tanks at your facility? If yes, list contents and volume of each tank. Oil and Grease traps- 1000 gallons Yes X No 19. Do you have any above ground storage tanks at your facility? If yes, for each tank, list the contents, volume, whether the tank has any spill prevention or containment devices, such as dikes, and procedures for draining any containment devices. Yes X #of Tanks 15 No Tank Volume Contents Containment 9,095 gallons HTM Collection Dike (4) 1,300 gallons Spin Finish Dike (5) 790 gallons Spin Finish Dike (4) 10,000 gallons Coning Oil Dike 500 gallons Used Oil Stored inside facility, No drains in storage area Title: lU Wastewater Survey & Permit Application File name: 1:1Environmental Data and ReportsWadkinville MISCIIWS YDK T5 2018.doc Revision date: 12/30/97 Page 5 of 188 Industrial User Wastewater Survey & Permit Application PART II, Water Supply, Use, & Disposal Worksheet: Water Used for: Water Avg. Max. M E Disposal Avg. Max. M E gal/day gal/day e st gal/day gal/day e st Source(s) a i Method(s) a i s m s m u at u at re a re c d d d d (see Source List below) (see Disposal List below) 1. Process water 2. Washdown water 1 3,000 3,00011 X 2 3,000 3,00011 X 3. Water into product ■ �■. 4. Air Quality Permitted units 3,000 3,000■ 3,000 3,.000■© 5. Domestic-toilets, drinking,cafe 27,000 27,000■© 27,000 27,000111111 6. Cooling water, Process NON-Contact ■. ■EI 7. Boiler/Cooling tower blowdown 1111111111 ■■ 111. 8. Cooling water, HVAC 267,000 267,000.E 267,000 267,000■© 9. Other: _■■ 1111111111■■ tea. 11111.111111.11111101 Totals=> 300,000 300,000 Totals => 300,000 300,000 Typical Water Sources: Possible Water Disposal Methods 1. City/Public supply 1. Sanitary sewer,with pretreatment 2. Private wells, drinking 2. Sanitary sewer,without pretreatment 3. Groundwater remediation wells 3. Storm sewer 4. Private ponds 4. Surface waters of NC 5. Surface waters of NC, please identify 5. Evaporation 6. Include others if applicable 6. Land applied 7. To groundwater 8. Septic Tank 9. Waste Haulers(identify) 10. Water into Product 11. Include others, if applicable Title: IU Wastewater Survey & Permit Application File name: I:\Environmental Data and Reports\Yadkinville MISC\IWS YDK TS 20I8.doc Revision date: 12(30/97 Page 6 of 188 PART III, PRETREATMENT FACILITIES: Are there any pretreatment devices or processes used for treating wastewater before being discharged to the sewer? Check all that are present, and describe. No pretreatment facilities => X 1. Flow equalization Aerated equalization=> NON-Aerated equalization=> Total volume of equalization (million gal.) => 2. Activated Carbon Yes No X Describe any, if present. 3. Activated Sludge Yes No . X 4. Air Stripping Yes No X 5. Centrifugation Yes No X 6. Chemical Precipitation Yes No X 7. Chlorination Yes No X 8. Cyanide Destruction Yes No X 9. Cyclone Yes No X 10. Dissolved Air Floatation Yes No X 11. Filtration Yes No X 12. Flocculation Yes No X 13. Grease Trap Yes X No 14. Grit Removal Yes No X 15. Ion Exchange Yes No X ad 16. Neutralize, pHust Yes No X j 17. Other Biological Treatment Yes No X 18. Ozonation Yes No X 19. Reverse Osmosis Yes No X 20. Screening Yes No X 21. Sedimentation Yes ' No X 22. Septic Tank Yes No X 23. Silver Recovery Yes No X 24. Solvent Separation Yes No X 25. Spill protection Yes X No List any others. Title: IU Wastewater Survey & Permit Application File name: l:\Environmental Data and Reports\Yadkinville MISCIIWS YDK T5 2018.doc Revision date: 12/30/97 Page 7 of 188 PART IV, CATEGORICAL INFORMATION: 1. When were operations started at this facility Facility start up date May, 1996 2. List all Standard Industrial Classification(SIC) codes for your facility. These may be found on State Unemployment forms,tax forms, accounting records,or from the Chamber of Commerce. 2282 2281 3. Has this facility ever been considered a Categorical Industrial User (CIU)as described by the Code of Federal Regulations (40 CFR)? If yes,give complete 40 CFR number=> 40 CFR 410 No 4. Are any other facilities owned and/or operated by your company • permitted as Categorical Industrial Users(CIUs)as described by the Code of Federal Regulations(40 CFR)? • If yes please give name(s), location, and 40 CFR number. Yes 410 No • Title: IU Wastewater Survey & Permit Application File name: [:\Environmental Data and Reports\Yadkinville MISC\IWS YDK T5 2018.doc Revision date: 12/30/97 Page 8 of 188 PART IV, CATEGORICAL INFORMATION: continued) 5. Check any activities listed below that are performed at your facility: Check 40 Industrial Activity Check 40 Industrial Activity below CFR# below CFR# 467 Aluminum Forming 432 Meat products 427 Asbestos Manufacturing 433 Metal finishing 461 Battery Manufacturing 464 Metal molding and casting 431 Builders paper&board mills 436 Mineral mining and processing 407 Canned&preserved fruits&veg. 471 Nonferrous Metal, Form&Powders 408 Canned&preserved seafood 421 Nonferrous Metals Manufacturing 458 Carbon black Manufacturing 414 OCPSF,Organic Chemicals, Plastics, 411 Cement Manufacturing & Synthetic Fiber Manufacturing 437 Centralized Waste Treatment 435 Oil&gas extraction 434 Coal Mining 440 Ore mining and dressing 465 Coil Coating 446 Paint formulating 468 Copper Forming 443 Paving and roofing materials Mfg. 405 Dairy products processing 455 Pesticide Manufacturing 469 Electrical,electronic components 419 Petroleum Refining 413 Electroplating 439 Pharmaceutical Manufacturing 457 Explosives Manufacturing 422 Phosphate Manufacturing 412 Feedlots 459 Photographic supplies 424 Ferro allay Manufacturing 463 Plastics molding and forming 418 Fertilizer Manufacturing 466 Porcelain enameling 464 Foundries,Metal Mold&Casting 430 Pulp,paper,and paperboard 426 Glass Manufacturing 428 Rubber Manufacturing 406 Grain mills 417 Soap&Detergent Manufacturing 454 Gum&Wood Chemicals Mfg. 423 Steam Electric power Generation 460 Hospitals 409 Sugar processing 447 Ink formulating X 410 Textile Mills 415 Inorganic chemical Manufacturing 429 Timber products processing 420 Iron&Steel Manufacturing 442 Transportation Equipment Cleaning 425 Leather Tanning&Finishing Others � 1 Title: IV Wastewater Survey & Permit Application File name: I:1Environmental Data and ReportslYadkinville MISC\1WS YDK T5 2018.doc Revision date: 12/30/97 Page 9 of 188 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/i) Acid Extractable Organics 2-Chlorophenol 34586 X X 2.4-Dichlorophenol 34601 X X 2,4-Dimethylphenol 34606 X X 2,4-Dinitrophenol 34616 X X 2-Methyl-4,6-dinitrophenol 34657 X X 4-Chloro-3-methylphenol 34452 X X 2-Nitrophenol 34591 X X 4-Nitrophenol 34646 _ X X Pentachlorophenol 39032 X X Phenol 34694 X X 2,4,6-Trichlorophenol 34621 X X Base Neutral Organics 1,2,4-Trichlorobenzene 34551 X X 1,2-Dich lorobenzene 34536 X X 1,2-Diphenylhydrazine 34346 _ X X 1,3-Dichlorobenzene 34566 X X 1,4-Dichlorobenzene 34571 _ X X 2,4-Dinitrotoluene 34611 X X , 2,6-Dinitrotoluene 34626 X _X 2-Chloronaphthalene 34581 X X 3,3-Dichlorobenzidine 34631 X X 4-Bromophenyl phenyl ether 34636 X X 4-Chlorophenyl phenyl ether 34641 X X Acenaphthene 03405 X X Acenaphthylene 34200- X X Anthracene 34220 X X Benzidine 39E20 X X Benzo(a)anthracene 34526 X X Benzo(a)pyrene 34247 X X Benzo(b)fluoranthene 34230 X X Benzo(ghi)perylene 34521 X X Benzo(k)fluoranthene 34242 X X Bis(2-chloroethoxy)methane 34278 X X Bis(2-chloroethyl)ether 34273 X X Bis(2-chloroisopropyl) ether 34283 _ X X ` Bis(2-ethylhexyl)phthalate 39100 X X • Butyl benzyl phthalate 34292 X X ' Chrysene 34320 X X Di-n-butyl phthalate 39110 X _ X • • Title: ID Wastewater Survey & Permit Application File name: 1:\Environmental Data and ReportslYadkinville M1SCIIWS YDK TS 2018.doc Revision date: 12/30/97 Page 10 of 188 Wastewater Pollutant Checklist I EPA Check if Check if Check if Check if Concentration Chemical Name Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/l) Base Neutral Organics (continued) Di-n-octyl phthalate 34596 X X Dibenzo(a,h)anthracene 34556 X X Diethyl phthalate 34336 X X Dimethyl phthalate 34341 X X Fluoranthene 34376 X X Fluorene 34381 X X Hexachlorobenzene 39700` X _ X Hexachlorobutadiene 34391 X X Hexachlorocyclopentadiene 34386 X X Hexachloroethane 34396 X X Indeno(1,2,3-cd) pyrene 34403 X X I Isophorone 34408 X X N-nitroso-di-n-propylamine 34428 X X N-nitrosodimethylamine 34438 X X N-nitrosodiphenylamine 34433 X X Naphthalene 34696 X X Nitrobenzene 34447 X X Phenanthrene 34461 X X Pyrene 34469 X X Metals X Aluminum 01104X Antimony 01097 X X Arsenic 01002 X X Beryllium 01012 X X Cadmium 01027 X X <0.002 Chromium 01034 X X .007 Copper 01042 X X .339 Lead 01051 X X <0.005 Mercury 71900 X X Molybdenum 01062 X X <0.005 1 Nickel 01067 X X .015 Selenium 01147 X X Silver 01077 X X • Thalium 00982 X X Zinc D1092 X , X _ .305 Title: RI Wastewater Survey & Permit Application File name: 1:1Environmental Data and ReponslYadkinvilie M1SCt1WS YDK T5 2018.doc Revision date: 12/30/97 Page 11 of 188 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Other Inorganics Barium 01007 X X Chloride 00940 X X, Cyanide 00720 X. X <0.005 ,Fluoride 00951 X X .788 Purgeable Volatile Organics 1,l,l-Trichloroethane 34506 X X 1,1,2,2-Tetrachloroethane 34516 X X 1,1,2-Trich loroethane 34511 X X 1,1-Dichloroethane 34496 X X 1,1-Dichloroethylene 34501 X X I,2-Dichloroethane 34531 X X 1,2-Dichloropropane 34541 X X 2-Chloroethyl vinyl ether 34576 X X Acrolein 34210 X X Acrylonitrile 34215 X X Benzene 34030 X X 'Bromodichloromethane 32101 X X Bromoform 32104 X X Bromomethane 34413 X X Carbon tetrachloride 32102 X _ X Chlorobenzene 34301 X X Chloroethane 34311 X X Chloroform 32106 X X Chloromethane 34418 X X cis 1,3-Dichloropropene 34704 X X Dibromochloromethane 32105 X X Ethylbenzene 34371 X X Methylene chloride 34423 X X Tetrachioroethylene 34475 X X • Toluene 34010 X X • trans 1,3-Dichloropropene 34699 X X trans-1,2-Dichloroethvlene 34546 X X Trichloroethylene 39180 X X Trichlorofluoromethane 34488 X X Vinyl chloride 1 39175 _ X X Others Xylene X X Title: IU Wastewater Survey & Permit Application File name: 1:\Environmental Data and Reports\Yadkinville MISC\IWS YDK T5 2018.doc Revision date: 12/30/97 Page 12 of 188 Data Summary Form - Town of <=Receiving POTW Yadkinville <= Receiving NPDES # Unifi, Pipe 01 <= Specific Sample Location! Inc. 0005 i.e., Give IU Name, IUP#, and/or pipe# BOD TSS COD Lab=> Laboratory performing analysis=> R&A Labs R&A Labs R&A Labs MDL W> Laboratory Method Detection Limits=> Notes=> Notes=> Q = Flow Sample Date Notes about Sample M=Metered Conc. Results Conc. Results Conc. Results ID, or Sample E=Estimated from Lab from Lab from Lab Count Collected mgd gal/day <? mg/1 <? mg/1 <? mg/1 1 1/11/17 M .138 138000 167 224 585 2 2/8/17 M .167 167000 272 306 420 3 3/8/17 M .139 139000 104 69.6 330 4 4/5/17 M .166 166000 124 372 312 5 5/3/17 M. .142 142000 109 223 273 6 6/28/17 M .156 156000 110 30.3 550 7 7/12/17 M .196 196000 144 225 357 8 8/9/17 _ M .185 185000 74.8 17 290 9 9/6/17 M .152 152000 139 31.5 373 10 10/4/17 M .132 132000 224 32.8 606 11 11/8/17 M .153 153000 108 279 345 12 12/6/17 M .153 153000 118 87.6 415 etc TNS => Total number of samples=> 12 12 12 Max.value=> Maximum data value(mg/1)=> 272 372 606 Avg.(use 1/2 BDL) _> Avg.data value,Include BDL values as 1/2 detection limit=> 141 158 405 Title: N Wastewater Survey & Permit Application File name: I:1Environmental Data and Reports\Yadkinville MISG'IWS YDK T5 2018.doc Revision date: 12/30/97 Page 13 of 188 Data Summary Form Town of Yadkinville <= Receiving POTW <=Receiving NPDES # Unifi, Inc. <= Specific Sample Location! 0005 i.e., Give IU Name, IUP#,and/or pipe# TSS Other Other Lab=> R&A Labs R&A Labs MDL=> Notes=> Sample Date Sample Conc. Results Conc. Results Conc. Results Cone. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/I <? mg/1 <? mg/1 <? mg/1 <? mg/I <? mg/l 1 5/23/17 15.2 2 5/24/17 9.4 3 5/25/17 15 4 5/26/17 34 5 9/19/17 31.3 6 9/20/17 116 7 9/21/17 81.1 8 9/22/17 21.6 9 10 11 12 etc TNS => 8 Max. Value=> 116 Avg. (usel/2 BDL)=> 40.5 Title: IU Wastewater Survey & Permit Application File name: I:\Environmental Data and Reports\Yadkinville MISCMWS YDK T5 2018.doc Revision date: 12/30/97 Page 16 of 188 Data Summary Form Town of Yadkinville <= Receiving POTW <= Receiving NPDES # Unifi, Inc. <= Specific Sample Location! 0005 i.e., Give IU Name, IUP#, and/or pipe # Cyanide Other Other Lab=> R&A Labs R&A Labs MDL—> Notes=> Sample Date Sample Conc. Results Conc. Results Conc. Results Cone. Results Conc. Results Conc_ Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 1/18/17 < 0.005 2 2/22/17 < 0.005 3 3/22/17 < 0.005 4 4/26/17 < 0.005 5 5/17/17 < 0.005 6 6/28/17 < 0.005 7 7/19/17 < 0.005 8 8/16/17 < 0.005 9 9/20/17 < 0.005 10 10/18/17 < 0.005 11 11/22/17 < 0.005 12 12/20/17 < 0.005 etc TNS 12 Max. Value=> <0.005 Avg. (usel/2 BDL)_> .0025 Title: It)Wastewater Survey & Permit Application File name: I:EE3nvironmental Data and Reports\Yadkinville MISCIIWS YDK T5 2018.doc Revision date: 12/30/97 Page 16 of 188 Data Summary Form Town of Yadkinville <= Receiving POTW <= Receiving NPDES # Unifi, Inc. <= Specific Sample Location! 0005 i.e., Give lU Name, IUP#, and/or pipe# Cyanide Oil&Grease Nickel Phenols Zinc Lab=> R&A Labs R&A Labs R&A Labs R&A Labs R&A Labs R&A Labs MDL—> Notes => Sample Date Sample Cone. Results Conc. Results Conc. Results Conc.Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 1/11/17 < 0.005 2 2/8/17 < 0.005 63.1 0.042 0.030 0.160 3 3/8/17 < 0.005 4 4/5/17 < 0.005 5 5/3/17 < 0.005 9.4 0.035 0.054 0.407 6 6/28/17 < 0.005 7 7/12/17 < 0.005 - 8 8/9/17 < 0.005 6.3 0.045 0.179 9 9/6/17 < 0.005 _ 10 10/4/17 < 0.005 11 11/8/17 < 0.005 23.1 0.016 0.305 12 12/6/17 < 0.005 etc TNS => 4 4 2 4 Max. Value—> 63.1 0.045 .054 .407 Avg. (usel/2 BDL) => 25.5 0.035 .042 .263 Title: IU Wastewater Survey & Permit Application File name: I:1Environmental Data and Reports\Yadkinville MISCIIWS YDK T5 2018.doc Revision date: 12/30/97 Page 15 of 188 Data Summary Form Town of Yadkinville <= Receiving POTW <= Receiving NPDES # Unifi, Inc. <= Specific Sample Location! 0005 i.e., Give IU Name, IUP#,and/or pipe# Molybdenum Phenols Chromium Cadmium Lead Fluoride Lab=> R&A Labs R&A Labs R&A Labs R&A Labs R&A Labs R&A Labs MDL=> Notes=> Sample Date Sample Cone. Results Cone. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 1/11/17 < 0.005 2 2/8/17 < 0.005 .019 < 0.005 < 0.002 < 0.005 3 3/8/17 < 0.005 4 4/5/17 < 0.005 5 5/3/17 < 0.005 < 0.005 < 0.002 < 0.005 6 6/28/17 < 0.005 7 7/12/17 < 0.005 8 8/9/17 < 0.005 0.007 < 0.002 < 0.005 .788 9 9/6/17 < 0.005 10 10/4/17 < 0.005 11 11/8/17 < 0.005 .090 < 0.005 < 0.002 < 0.005 12 12/6/17 < 0.005 etc TNS => 12 2 4 4 4 1 Max. Value=> <0.005 .090 .007 <0.002 <0.005 .788 Avg. (use1/2 BDL)_> 0.0025 .055 0.004 0.001 .0025 .788 Title: IU Wastewater Survey & Permit Application File name: 1:1Environmental Data and Reports\Yadkinville MISC\IWS YDK TS 2018.doc Revision date: 12/30/97 Page 14 of 188 Data Summary Form Town of Yadkinville <=Receiving POTW <= Receiving NPDES # Unifi, Inc. <= Specific Sample Location! 0005 i.e.,Give IU Name,IUP#, and/or pipe# Nickel Zinc Oil and Grease Copper Other Other Lab=> R&A Labs R&A Labs R&A Labs R&A Labs MDL=> Notes=> Sample Date Sample Cone. Results Cone. Results Conc.Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 2/8/17 < 0.005 .354 12.9 .429 2 5/3/17 < 0.005 .238 51.7 .273 3 5/26/17 .218 4 8/9/17 .062 .445 109 .642 5 9/19/17 23.6 .405 6 9/20/17 19.1 .358 7 9/21/17 17.3 .361 8 9/22/17 10.3 .584 9 11/8/17 .013 .184 52.8 .253 10 11/28/17 .207 11 11/29/17 .205 12 11/30/17 - .241 etc 12/1/17 .231 TNS => 4 4 8 13 Max. Value=> .062 .445 109 .642 Avg. (usel/2 BDL)_> .020 .305 37.09 .339 Title: 1U Wastewater Survey & Permit Application File name: 1:1Environmental Data and ReportsWadkinville MISC11WS YDK T5 2018.doc Revision date: 12/30/97 Page 16 of 188 Industrial User Wastewater Survey & Permit Application Part V, Waste Reduction Information : State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial Users to include a description of current and projected waste reduction (pollution prevention) activities. The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. Current Projected Code Description W13 Improved maintenance scheduling recordkeeping, or procedures W14 Changed production schedule to minimize equipment and feedstock changeovers W19 Other changes in operating practices (explain briefly in comments) W21 Instituted procedures to ensure that materials do not stay in inventory beyond shelf-life W22 Began to test outdated material-continue to use if still effective W23 Eliminated shelf-life requirements for stable materials W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange materials that would otherwise be discarded W29 Other changes in Inventory control (explain briefly in comments) W31 Improved storage or stacking procedures W32 Improved procedures for loading, unloading and transfer operations W33 Installed overflow alarms or automatic shutoff valves W34 Installed secondary containment W35 Installed vapor recovery systems W36 Implemented inspection or monitoring program of potential spill or leak sources W39 Other spill and leak prevention (explain briefly in comments) W41 Increased purity of raw materials W42 Substituted raw materials W49 Other raw material modifications (explain briefly in comments) W51 Instituted recirculation within a process Title: Ili Wastewater Survey&Permit Application File name: 1:1Environmental Data and Reports\Yadkinville MISC\IWS YDK T5 2018.doc Revision date: 12/30/97 Page 17 of 18 Industrial User Wastewater Survey & Permit Application Current Projected Code Description W52 Modified equipment, layout, or piping W53 Use of a different process catalyst W54 Instituted better controls on operating bulk containers to minimize discarding of empty containers W55 Changed from small volume containers to bulk containers to minimize discarding of empty containers W58 Other process modifications (explain briefly in comments) W59 Modified stripping/cleaning equipment W60 Changed to mechanical stripping/cleaning devices (from solvents or other materials) W61 Changed to aqueous cleaners (from solvents or other materials) W62 Reduced the number of solvents used to make waste more amenable to recycling W63 Modified containment procedures for cleaning units W64 Improved draining procedures W65 Redesigned parts racks to reduce dragout • W66 Modified or installed rinse systems W67 Improved rinse equipment design W68 Improved rinse equipment operation W71 Other cleaning and degreasing operation(explain briefly in comments) W72 Modified spray systems or equipment W73 Substituted coating materials used W74 Improved application techniques W75 Changed from spray to other system W78 Other surface preparation and finishing(explain briefly in comments) W81 Changed product specifications W82 Modified design or composition of product W83 Modified packaging W89 Other product modifications (explain briefly in comments) W99 Other (specify in comments) Comments(Please list corresponding code) Title: IU Wastewater Survey & Permit Application File name: 1:EEnvironmental Data and ReportstYadkinville MISC\IWS YDK T5 2018.doc Revision date: 12/30/97 Page 18 of 188