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HomeMy WebLinkAboutNCS000346_COMPLIANCE_20180607i ___-STORMWATER-DIVISION COMNG-SHEET PERMIT NO. N DOC TYPE ❑ FINAL PERMIT ❑ MONITORING INFO ❑ APPLICATION P� COMPLIANCE ❑ OTHER DOC DATE ❑ 9-1)\l a o l YYYYM M D D Energy, Mineral and Land Resources ENVIRONMENTAL QUALITY June 7, 2018 Ms. Stephanie Ellis Insteel Wire Products 1373 Boggs Drive Mount Airy, NC 27030 Subject: Compliance Inspection Evaluation Permit No. NCS 000346 Insteel Wire Products Surry County Dear Ms. Ellis: ROY COOPER Governor MICHAEL S. REGAN Secretary WILLIAM E. VINSON, JR. Interim Director On June 4, 2018, Sue White, Alaina Morman, and Brandon Wise, inspectors with the North Carolina Department of Environmental Quality — Division of Energy, Minerals and Land Resources (DEMLR) met with Greg Brown and Kevin Gwyn at the facility located at 1510 Carter Street in Mt. Airy, to conduct a compliance inspection for the facility's Industrial Stormwater Permit. This inspection consisted of reviewing the: Stormwater Pollution Prevention Plan (SPPP) and each of its components, Monitoring Records, facilities outfalls, containment facilities as well as review of the overall condition of the site. Permit: This facility holds Individual Stormwater Permit NCS 000346 to discharge stormwater from industrial activity under the National Pollutant Discharge Elimination System (NPDES). A copy of the current permit is required to be maintained with the Stormwater Pollution Prevention Plan (SPPP) documents. The current permit is under review. The site is operating under the previous permit until the current one is issued. Records/Reports: This facility was required to develop and maintain a Stormwater Pollution Prevention Plan (SPPP) in accordance with Part II, Section A of the permit. All monitoring records are required to be maintained with the SPPP for a minimum of five (5) years. Inspectors reviewed the SPPP and each of its components. Documents appeared to be mostly complete, however, there was a lack of records for any inspections that occurred during 2017. State of North Carolina I Environmental Quality I Energy, Mineral and Land Resources Winston-Salem Regional office 1 450 Hanes Mill Road, Suite 300 1 Winston-Salem, NC 27103 336-776-9800 I Facility Site Review: Mr. Brown and Mr. Gwyn gave the inspectors a tour of the facility operations and to view all outfalls. Insteel at this location builds steel reinforcement structures for use throughout industry. Their clients include government entities as well as large private sector businesses. They construct the steel skeleton in walls, floors, bridges, etc. Upon inspection of the grounds it was determined that all outfalls had not been identified. Additionally, this facility was granted Representative Outfall Status (ROS) before the proper two sampling events were conducted for Outfalls 003 & 004. Effluent Receiving Waters: Stormwater from this facility drains to Lovills Creek, Class "C" waters of the Yadkin River Basin. It is suspected that one of the outfalls may drain directly to the Ararat River. The outfall labeled as Outfall-003 drains to an unknown location as determined during the site inspection, therefore it is unknown what the receiving waters are for that outfall. Self -Monitoring Pry This facility is required to perform both qualitative and analytical monitoring twice annually per permit requirements. With the exception of 2017, Insteel Wire Products has been monitoring as required and documents that were provided appeared to be mostly complete and up to date. There have been issues with elevated results for aluminum and zinc, however, a previous study determined the source to be off -site. Some issues were also observed with elevated total suspended solids results. The following determination and recommendations were made by DEMLR Staff. • This facility was granted representative outfall status for Outfall-002 starting in 2009. Results of this inspection require that the ROS be rescinded until a site evaluation identifying any additional outfalls are conducted and a full year of qualitative and analytical monitoring of all outfalls has been completed. At that time the data will be reviewed if representative outfall status is requested. • Perform a dye test on Outfall-003 in order to locate where the outfall discharges. The outfall should be re-evaluated following the locating of the discharge point. • Provide a spill kit to be located with the oil -water separator for emergency response. • Ensure that all outfalls have a proper clearing where a sample can be collected. State of North Carolina I Environmental Quality I Energy, Mineral and Land Resources Winston-Salem Regional Office 1 450 Hanes Mill Road, Suite 300 1 Winston-Salem, NC 27103 336-776-9800 If you have questions or need additional information, please contact Brandon Wise at (336) 776- 9664. Contact inspector when you feel the SPPP is complete and ready for review. Sincerely, Matthew E. Gantt, P.E. Regional Engineer Land Quality Section Winston-Salem Regional Office Enclosures: Inspection Report cc: NCDEQ - DEMLR (WSRO) State of North Carolina I Environmental Quality I Energy, Mineral and Land Resources Winston-Salem Regional Office 1 450 Hanes MiU Road, Suite 300 1 Winston-Salem, NC 27103 336-776-9800 Compliance Inspection Report Permit: NCS000346 Effective: 07/01/09 Expiration: 06/30/14 Owner: Insteel Wire Products Company SOC: Effective: Expiration: Facility: Insteel Wire Products-Surry County: Surry 1510 Carter St Region: Winston-Salem Mount Airy NC 27030 Contact Person: William Gammons Title: Phone: 910-786-4042 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): On -site representative Related Permits: Inspection Date: 05/04/2018 Primary Inspector: Sue White Secondary Inspector(s): Certification: Phone: Stephanie Ellis 336-786-2141 ext 301. Entry Time: 11:30AM Alaina Morman Reason for Inspection: Routine Permit Inspection Type: Stormwater Discharge, Individual Facility Status: Compliant Not Compliant Question Areas: E storm Water (See attachment summary) Exit Time: 12:45PM Phone: 336-771-5000 Inspection Type: Compliance Evaluation Page: 1 permit: NCS000346 Owner - Facility: Insteel Wire Products Company Inspection Date: 0610412018 Inspection Type :Compliance Evaluation Reason for Visit: Routine Inspection Summary: Inspectors: Sue White, Alaina Morman, and Brandon Wise. Inspection conducted and located potential new outfalls on site. Representative Outfall Status rescinded by inspectors following inspection of outfalls. Outfall-003 has unknown discharge point. Outfall-004 has overgrowth not allowing for easy access to sample point. Spill Kit needs to be placed by Oil -Water separator for emergency use. Qualitative and Analytical data missing from 2017 (could be from turnover, not lack of sampling). Page: 2 io Permit: NCS000346 Owner - Facility: Insteel yore Products Company Inspection Date: 0610412018 Inspection Type : Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? 0 ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? 0 ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices'? ■ ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? 0 ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ E ❑ # Has the facility evaluated feasible alternatives to current practices? ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? N ❑ ❑ ❑ # Does the Plan include a SMP summary? 0 ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? 0 ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ ❑ # Does the facility provide and document Employee Training? E ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? 0 ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ❑ 0 ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? 0 ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? 0 ❑ ❑ ❑ Comment: Qualitative Monitorinq Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? 0 ❑ ❑ ❑ Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? 0 ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ 0 ❑ ❑ Comment: Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑ # Were all outfalls observed during the inspection? 0 ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? N ❑ 1111 # Has the facility evaluated all illicit (non stormwater) discharges? ❑ ❑ E ❑ Comment: All listed outfalls were inspected, however new outfalls were observed on the north side of the property. The facility had Representative Outfall Status during the inspection, however, following the inspection, the decision was made to rescind that status. Page: 3 4� {AMA P �C®EP R North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. Dee Freeman Governor Director Secretary August 27, 2012 Larry Blood, General Manager Insteel Wire Products 1373 Boggs Drive Mount Airy, NC Subject: Idividual Stormwater Permit Inspection Insteel Wire Products NPDES Permit No. NCS000346 Surry County Dear Mr. Blood: On August 23, 2012, Gary Hudson of this office met with you to perform an Individual Stormwater Permit Inspection at the Insteel Wire Products facility located on Carter Street in Mount Airy. This inspection evaluated the areas as designated on the attached inspection form. Observations from each area are addressed, below: 1. Permit Insteel Wire Products holds an NPDES permit # NCS000346 for the discharge of stormwater from the facility. The General Permit became effective ,tune 12, 2009 and will expire June 30, 2014. Please be advised that you will continue to operate under the conditions set forth in this permit, until the new permit is issued to you. 2. Records/Reports Part II, Section A of the permit requires the development of a Stormwater Pollution Prevention Plan (SPPP). A copy of the SPPP was available for review. The plan contained all of the items required by the stormwater permit. Please note that the permit requires the plan to be reviewed and updated on an annual basis. 3,_Facility_Site _Review Insteel Wire Products was recently granted Representative Outfall Status for outfall number 002. Observations of the outfali at the facility did not reveal any concerns. The site appeared very clean and well managed. North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-771-46301 Customer Service: 1-877-623-6748 Internet www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer NonrthCarolina ;Vaturallry kf. Mr. Larry Blood Page 2 August 27, 2012 4. Effluent/Receiving Waters Stormwater runoff from the facility reaches the Ararat River, Class "C" waters in the Yadkin/Pee Dee River Basin. 5. Monitoring Program Part II, Section C of the permit requires that semi-annual qualitative (visual) monitoring be performed and documented once in the spring (April - June) and once in the fall (September — November). A review of the facility files found that the qualitative monitoring has been conducted as required. Part li, Section B of the permit requires that analytical monitoring be performed. A review of the facility files found that the analytical monitoring has been conducted as required. The analytical monitoring for on -site vehicle maintenance listed in Section B of the permit is not required since the Insteel Wire Products plant uses less than 55 gallons of new motor oil per month when averaged over the calendar year. Should you have any questions concerning this letter, please contact Gary Hudson or me at (336) 771-5000. Sincerely, W. Corey Basinger Regional Supervisor Surface Water Protection Section cc: NPS Assistance and Compliance Oversight Unit Central Files — SWP W SRO Compliance Inspection Report Permit: NCS000346 Effective: 06/12/09 Expiration: 06/30/14 Owner: Insteel Wire Products SOC: Effective: Expiration: Facility: Insteel Wire Products-Surry County: Sury 129 Carter St Region. Winston-Salem Mount Airy NC 27030 Contact Person: William Gammons Title: Phone: 910-786-4042 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection pate: 08/23/2012 Primary Inspector: Gary Hudson Secondary Inspector(s): Entry Time: 08:30 AM Reason for Inspection: Routine Permit Inspection Type: Stormwater Discharge, Individual Facility Status: ■ Compliant ❑ Not Compliant Question Areas: ■ Storm Water (See attachment summary) Certification: Phone: Exit Time: 10:00 AM Phone: Inspection Type: Compliance Evaluation Page: 1 Permit: NCS000346 Owner - Facility: Insteel Wire Products Inspection date: 0812312012 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Page: 2 (Tit, Permit: NCS000346 Owner - Facility: Insteel Wire Products Inspection Date: 08123M12 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ■ ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ■ ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ■ ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ■ ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? ■ ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ ❑ # Does the facility provide and document Employee Training? 0 ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ■ ❑ ❑ ❑ '# Is the Plan reviewed and updated annually? ■ ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ■ ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ ❑ Comment: . Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ ❑ ❑ ❑ Comment: Analytical Monitoring Yes No NA NI: Has the facility conducted its Analytical monitoring? ■ ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ ❑ Comment: . Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑ # Were all outfalls observed during the inspection? ■ ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ■ ❑ ❑ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ■ ❑ n ❑ Comment: . Page: 3 NC®ENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary September 19, 2011 Larry Blood, General Manager Insteel Wire Products 1373 Boggs Drive Mount Airy, NC Subject: Idividual Stormwater Permit Inspection Insteel Wire Products NPDES Permit No. NCS000346 Surry County Dear Mr. Blood: On August 31, •2011, Gary Hudson of this office met with you to perform an Individual Stormwater Permit Inspection at the Insteel Wire Products facility located on Carter Street in Mount Airy. This inspection evaluated the areas as designated on the attached inspection form. Observations from each area are addressed below: 1. Permit Insteel Wire Products holds an NPDES permit # NCS000346 for the discharge of stormwater from the facility. The General Permit became effective June 12, 2009 and will expire June 30, 2014. Please be advised that you will continue to operate under the conditions set forth in this permit, until the new permit is issued to you. 2. Re_ cords/Reports Part II, Section A of the permit requires the development of a Stormwater Pollution Prevention Plan (SPPP). A copy of the SPPP was available for review. The plan contained all of the items required by the stormwater permit. Please note that the permit requires the plan to be reviewed and updated on an annual basis. 3. Facili Site Review Insteel Wire Products was recently granted Representative Outfall Status for outfall number 002. Observations of the outfall at the facility did not reveal any concerns. The site appeared very clean and well managed. North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-771-46301 Customer Service: 1-877-623-6748 Internet: www.ncwate;quality.org An Equal Opportunity 1 Affirmative Action Employer None rthCarolina Naturally Mr. Larry Blood Page 2 September 1, 2011 4. Effluent/Receiving Waters Stormwater runoff from the facility reaches the Ararat River, Class °C waters in the Yadkin/Pee Dee River Basin. 5. Monitoring Program Part 11, Section C of the permit requires that semi-annual qualitative (visual) monitoring be performed and documented once in the spring (April - June) and once in the fall (September — November). A review of the facility files found that the qualitative monitoring has been conducted as required. Part 11, Section B of the permit requires that analytical monitoring be performed. A review of the facility files found that the analytical monitoring has been conducted as required. The analytical monitoring for on -site vehicle maintenance listed in Section B of the permit is not required since the Insteel Wire Products plant uses less than 55 gallons of new motor oil per month when averaged over the calendar year. Should you have any questions concerning this letter, please contact Gary Hudson or me at (336) 771-5000. Sincerely, W. Corey Basinger Regional Supervisor Surface Water Protection Section cc: NPS Assistance and Compliance Oversight Unit Central Files — SWP WSRO Permit: NCS000346 SOC: County: Surry Region: Winston-Salem Compliance Inspection Report Effective: 06/12/09 Expiration: 06/30/14 Owner: Insteel Wire Products Effective: Expiration: Facility: Insteel Wire Products-Surry 129 Carter St Contact Person: William Gammons Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 08131/2011 Primary Inspector: Gary Hudson Secondary Inspector(s): Title: Entry Time: 09:00 AM Reason for Inspection: Routine Permit Inspection Type: Stormwater Discharge, Individual Facility Status: ■ Compliant D Not Compliant Question Areas: E Storm Water (See attachment summary) Mount Airy NC 27030 Phone: 910-786-4042 Certification: Exit Time: 10:00 AM Phone: Phone: Inspection Type: Compliance Evaluation Page: 1 Permit: NCS000346 Owner - Facility: Insteel Wire Products Inspection Date: 08/31/2011 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Page: 2 �V Permit: NCS000346 Owner - Facility: Insteel Wire Products Inspection Date: 08131/2011 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ n n n # Does the Plan include a General Location (USGS) map? ■ n n n # Does the Plan include a'Narrative Description of Practices'? ■ 0 U n # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ n n ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ■ n Q n # Has the facility evaluated feasible alternatives to current practices? ■ # Does the facility provide all necessary secondary containment? ■ [I Q 0 # Does the Plan include a BMP summary? ■ Q ❑ 0 # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ ❑ Cl n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ ❑ # Does the facility provide and document Employee Training? ■ n n n # Does the Plan include a list of Responsible Party(s)? ■ n ❑ n # Is the Plan reviewed and updated annually? ■ n n # Does the Plan include a Stormwater Facility Inspection Program? ■ n Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ n n Comment: . Qualitative Monitoring Yes No NA NE Has the facility conducted its QuaRative Monitoring semi-annually? ■ n ❑ 0 Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ■ n ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? n ❑ ■ Comment: . Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ n n # Were all outfalls observed during the inspection? ■ 0 Cl # If the facility has representative outfall status, is it properly documented by the Division? ■ n n n # Has the facility evaluated all illicit (non stormwater) discharges? ■ n n Comment: . Page: 3 Ph' NC®ENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary August 27, 2010 Larry Blood, General Manager Insteel Wire Products 1373 Boggs Drive Mount Airy, NC Subject: Idividual Stormwater Permit Inspection Insteel Wire Products NPDES Permit No. NCS000346 Surry County Dear Mr. Blood: On August 19, 2010, Gary Hudson -of this office met with you to perform an Individual Stormwater Permit Inspection at the Insteel Wire Products facility located on Carter Street in Mount Airy. This inspection evaluated the areas as designated on the attached inspection form. Observations from each area are addressed below: 1. Permit Insteel Wire Products holds an NPDES permit # NCS000346 for the discharge of stormwater from the facility. The General Permit became effective June 12, 2009 and will expire June 30, 2014. Please be advised that you will continue to operate under the conditions set forth in this permit, until the new permit is issued to you. 2. Records/Reports Part II, Section A of the permit requires the development of a Stormwater Pollution Prevention Plan (SPPP). A copy of the SPPP was available for review. The plan contained all of the items required by the stormwater permit. Please note that the permit requires the plan to be reviewed and updated on an annual basis. 3. Facility Site Review Insteel Wire Products was recently granted Representative Outfali Status for outfall number 002. Observations of the outfall at the facility did not reveal any concerns. The site appeared very clean and well managed. North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 Phone: 336.771-50001 FAX: 336.771-46301 Customer Service: 1-877-623-6748 Intemet: www,ncruaterquality.org An Equat Opportunity l Affirmative Action Employer Nne ofthCarotina Naturally Mr. Larry Blood Page 2 August 27, 2010 4. Effluent/Receiving Waters Stormwater runoff from the facility reaches the Ararat River, Class "C waters in the Yadkin/Pee Dee River Basin. 5. Monitoring Program Part Il, Section C of the permit requires that semi-annual qualitative (visual) monitoring be performed and documented once in the spring (April - June) and once in the fall (September - November). A review of the facility files found that the qualitative monitoring has been conducted as required. Part ll, Section B of the permit requires that analytical monitoring be performed. A review of the facility files found that the analytical monitoring has been conducted as required. The analytical monitoring for on -site vehicle maintenance listed in Section B of the permit is not required since the Insteel Wire Products plant uses less than 55 gallons of new motor oil per month when averaged over the calendar year. Should you have any questions concerning this letter, please contact Gary Hudson or me at (336) 771-5000. Sincerely, Steve W. Tedder Water Quality Regional Supervisor cc: NPS Assistance and Compliance Oversight Unit Central Files - SWP XSRO, Permit: NCS000346 SOC: County: Surry Region: Winston-Salem Compliance Inspection Report Effective: 06/12/09 Expiration: 06/30/14 Owner: Insteel Wire Products Effective: Expiration: Facility: Insteel Wire Products-Surry 129 Carter St Contact Person: William Gammons Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 08119/2010 Primary Inspector: Gary Hudson Secondary Inspector(s): Title: Entry Time. 11:30 AM Reason for Inspection: Routine Permit Inspection Type: Stormwater Discharge, Individual Facility Status: i Compliant ❑ Not Compliant Question Areas: ® Storm Water (See attachment summary) Mount Airy NC 27030 Phone: 910-786-4042 Certification: Exit Time: 12M PM Phone: Phone: Inspection Type: Compliance Evaluation Page: 1 Permit: NCS000346 Owner - Facility: Insteel Wire Products Inspection Date: OW1912010 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Page: 2 Permit: NCS000346 Owner - Facility: Insteel Wire Products Inspection Date: O8/1912010 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ n n n # Does the Plan include a General Location (USGS) map? ■ n n n # Does the Plan include a "Narrative Description of Practices"? ■ n n n # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ n n n # Does the Plan include a list of significant spills occurring during the past 3 years? ■ n n n # Has the facility evaluated feasible alternatives to current practices? ■ n Q n # Does the facility provide all necessary secondary containment? ■ n n n # Does the Plan include a BMP summary? ■ n n n # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ n Cl n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ Cl n n # Does the facility provide and document Employee Training? ■ n n n # Does the Plan include a list of Responsible Party(s)? ■ n n n # Is the Plan reviewed and updated annually? ■ n n # Does the Plan include a Stormwater Facility Inspection Program? ■ n n n Has the Stormwater Pollution Prevention Plan been implemented? ■ n n n Comment: . Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ® n n n Comment: . Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ® n 00 # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? n n ® n Comment: . Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ n n n # Were all outfafls observed during the inspection? ® n n n # If the facility has representative outfall status, is it properly documented by the Division? ® n 00 # Has the facility evaluated all illicit (non stormwater) discharges? e n n n Comment Page: 3 Energy, Mineral and Land Resources ENVIRONMENTAL QUALITY March 04, 2016 Greg Mills — General Manager 1510 Carter Street Mounty Airy, NC 27030 Subject: Compliance Inspection Evaluation Permit No. NCS 000346 Insteel Wire Products Surry County Dear Mr. Mills: PAT MCCRORY Governor DONALD R. VAN DER VAART secretary TRACY DAVIS On Match 02, 2016 Glen White of the North Carolina Department of Environmental Quality — Minerals & Land Resources met with you at the subject facility located at 1510 Carter Street in Mounty Airy to conduct a compliance inspection for the facilities Industrial Stormwater Permit. Your cooperation and assistance with the inspection were greatly appreciated. Findings are addressed below: Permit: This facility holds Individual Stormwater Permit NCS 000346 to discharge stormwater from industrial activity under the National'Pollutant Discharge Elimination System (NPDES). A copy of the current permit is required to be maintained with the Stormwater Pollution Prevention Plan (SPPP) documents. The current permit was available for review at the time of this inspection. Records/Reports: This facility was required to develop and maintain a Stormwater Pollution Prevention Plan (SPPP) in accordance with Part II, Section A of the permit. Inspectors reviewed the SPPP and each of its components. Documents appeared to be complete and up to date. There have been issues with elevated results for Aluminum and Zinc. A study was done to find the source. Study found that materials coming into the facility are the likely cause. Representative Outfall Status was previously granted and allows Outfall 002 to be RO for 001, 003 and 004. Facility Site Review: Mr. Mills gave the inspector a tour of the facility operations and to view all outfalls. Insteel at this location builds steel reinforcement structures for use throughout industry. Their clients include government entities as well as large private sector businesses. They construct the steel skeleton in walls, floors, bridges, etc. Some applications are used in bomb shelters, prison walls and government buildings and bridges. State of North Carolina I Environmental Quality I Energy, Mineral and Land Resources 450 Hanes Mill Road — Suite 300 Winston-Salem, NC 27105 (336)776-9800 I 4L Effluent Receiving Waters: Stormwater from this facility drains to Lovills Creek, Class "C" waters of the Yadkin River Basin. Self -Monitoring Program: This facility is required to perform both qualitative and analytical monitoring twice annually per permit requirements. Insteel Wire Products has been monitoring as required and documents appear to be complete and up to date. There have been issues with elevated results for Aluminum and Zinc. A study was done to find the source. They Study found that materials coming into the facility are the likely cause. Hay bales have been used at the outfall location to filter out contaminants and solids. The facility was found to be compliant with its industrial stormwater permit requirements. Please continue to monitor as initially instructed unless further monitoring is requested due to the elevated sample data. If you have further questions for require additional assistance please contact Glen White of NCDEQ at 336-776-9660. Enclosures: Inspection Report Sincerely, . rNrl Matthew E. Gantt, P.E. Regional Engineer Land Quality Section Winston-Salem Regional Office cc: WSRO File Copy Division of Energy, Mineral and Land Resources (WSRO) Compliance Inspection Report Permit: NGS000346 Effective: 07/01/09 Expiration: 06/30/14 Owner : Insteel Wire Products SOC: Effective: Expiration: Facility: Insteel Wire Products-Surry County: Surry 129 Carter St Region: Winston-Salem Mount Airy NC 27030 Contact Person: William Gammons Title: Phone: 910-786-4042 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 03102/2016 Primary Inspector: Glen White Secondary Inspector(s): Entrytime: 11:00AM Reason for Inspection: Routine Permit Inspection Type: Stormwater Discharge, Individual Facility Status: Compliant Not Compliant Question Areas: Storm Water (See attachment summary) Certification: Phone: Exit Time: 12:30PM Phone: 335-776-9800 Inspection Type: Compliance Evaluation Page: 1 0 Permit: NCS000346 Owner - Facility: Insteel Wire Products Inspection Date: 03/02/2016 Inspection Type : Compliance Evaluation Inspection Summary: See Compliance Evaluation Letter. Reason for Visit: Routine Page: 2 Permit: NCS000346 Owner - Facility: I nsteel Wire Products Inspection Date: 03102/2016 Inspection Type : Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? E ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? 0 ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? N ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? 0 ❑ ❑ ❑ # Does the Plan include a BMP summary? E ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? 0 ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑ ❑ ❑ # Does the facility provide and document Employee Training? ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ❑ ❑ ❑ # Is the Plan reviewed and updated annually? E ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? E ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? M ❑ ❑ ❑ Comment Qualitative Monitoring Yes NoNANE Has the facility conducted its Qualitative Monitoring semi-annually? E ❑ ❑ ❑ Comment: Per Permit Requirements. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehide Maintenance areas? M ❑ ❑ ❑ Comment: Provided as required. Has elevated results for Aluminum and Zinc. Had a study performed that shows contamination is coming from materials used. Continue monitoring as usual unless otherwise instructed. Ha bales at outfalls. Provide additional measures as needed to limit contaminated effluent. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? E ❑ ❑ ❑ # Were all outfalls observed during the inspection? 0 ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? 0 ❑ ❑ ❑ # Has the facility evaluated all illicit (non Stormwater) discharges? 0 ❑ ❑ ❑ Comment: Outfall 002 is RO for 001, 003 & 004. Outfalls observed at time of inspection. Page: 3 Compliance Inspection Report Permit: NCS000346 Effective: 11/01/01 Expiration: 10/31/06 Owner: Insteel Wire Products SOC: Effective: Expiration: Facility: Insteel Wre Products-Surry County: Surry 129 Carter St Region: Winston-Salem Mount Airy NC 27030 Contact Person: William Gammons Title: Phone: 910-786-4042 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 02/03/2009 Primary Inspector: Gary Hudson Secondary Inspector(s): Entry Time: 08:00 AM Reason for Inspection: Routine Permit Inspection Type: Stormwater Discharge, Individual Facility Status: ■ Compliant n Not Compliant Question Areas: E Storm Water (See attachment summary) Certification: . Phone: Exit Time: 09:30 AM Phone: Inspection Type: Compliance Evaluation Page: 1 Permit: NCS000346 Owner - Facility: Insteel Wire Products Inspection Date: 02/03/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ 0 n n # Does the Plan include a General Location (USGS) map? ■ n n n # Does the Plan include a "Narrative Description of Practices"? ■ n n n # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ n n n # Does the Pian include a list of significant spills occurring during the past 3 years? n n ■ n # Has the facility evaluated feasible alternatives to current practices? n n ❑ ■ # Does the facility provide all necessary secondary containment? ■ n n n # Does the Plan include a�BMP summary? ■ n n n # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ n n n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ n n n # Does the facility provide and document Employee Training? ■ n n n # Does the Plan include a list of Responsible Party(s)? ■ n n n #.Is the Plan reviewed and updated annually? ■ n n n # Does the Plan include a Stormwater Facility Inspection Program? n n n Has the Stormwater Pollution Prevention Plan been implemented? ■ n n n Comment: Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ n n n Comment: . Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ■ n n n # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? n n ■ n Comment Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ n n # Were all outfalls observed during the inspection? ■ n n n # If the facility has representative outfall status, is it properly documented by the Division? n n ■ n # Has the facility evaluated all illicit (non stormwater) discharges? ■ D n n Comment: During the inspection it was discovered that 2 more stormwater outfalls existed. Insteel personnel said that they would add these outfalls to the map and SPPP. Page: 3 Stormwater Inspection Form NCVS 0003y General Information: V p Q w� O C a Mailing Address: ��• �� Q� � '_ oe (A 2 City: State: \V� �� Zip: LU ; Z Telephone Number. Ina C3 Z a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a'a a a a r a a a a a a a a a a■ Facility Information: Contact Person: �L1�N�G�� _ Title lc Address: SR�Q. Ptt�s� of Add : s Permit Number: t>wv—.�Z_ N 5 G County: ■ a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a 1 a a a a a 1 a a a a a a a a■ Key Permit Requirements: Yes No NA Yes No NA Implement SPPP v _ _ Analyticai Monitoring Secondary Containment Qualitative Monitoring ✓ a a a a a a a■ l a a a a a a a a a a a■ a a a a a a! a■ a■ a a a a■■ a a a■■ a a a a a a 1 a a a a a 1 a a a a a a a a a a a f a a 1 a 0 O n co a)co� �D _;a) x co co co Comments: ��h S b \� � 2 ��C� t ��?�N qr S C.� �,t*ri��� L V. �� � �� V`a.. �- �r�\�• Inspector: �1`�-�°- 4 Date: E 0 U OR co O C N C� U C Z O E E 2w 11 t 71sua print or type in the unshaded areas Oniy ,_rill—;n arras are spaced for Nit► rypa. i-S., 12 cherac ton finch). Form Appro.ed. OMS No. 2W0-01:16d Approrel eewrer 7-3f-61 FORM U.IL ENVIRONMENTAL ►ROT[CTION AGENCY 1, UA I.D. HUMBER ERAL NERAL. INFORMATION GEN ..EPA Conarafidatrd ptrrmij, Proyrarl F GENERAL (Read the "Gtnrrul lnstmrtioru" before.tarrinci 1 GENERAL 04STRUCTION! if a preprinted label him been providad, offi 1, IAA t.D, N11 R it in ttia designated xwor. Review the inforn ation carefully; if any of it is incorrect, trot ail. FACILITY AME through it and enter the Corricl data in th apprnprists fill-in Sire# below, Also, if arty C the preprinted data it absent Idea arse to 0), A C I L i T Y loft of doe label apes /ISO the infonnrtia V. MAILING ADDRESS PLEASE PLACE LABEL IN THIS SPACE Art should appear), pleases provide it in tN proper fill --in arbelow. If the l i gOmplrle and Correctrocl.. you need not cpmpmplELl Item. 1, III, V, and VI (except VI-8 whit/ must be cCMplarid reylertylesY). Complete as FACILITY VI• items if no label ha Been provided. Refer tc LOCATION the instructions for detailed item descrip tions and for the legal authorisations under which this data is Collected. tl. POLLUTANT CHARACTERISTICS INSTRUCTIONS: Complete A through J to determine whether you need to submit any permit applicstion forms to the EPA. If you answer "yes" to any questions, you must submit this form and the supplemental form listed in the parenthesis following the question. Mark "X" in the box in the third column if the supplemental form is attached. If you answer "no'.to each question, you need not submit any of these formYou may answer "no' if your activity forms You is excluded from permit requirements; see Section C of the instructionL See 4190, Section 1) of the instructions for definitions of bold-faced talent. SPECIFIC QUESTIONS !F[CiF1C QUESTIONS .see re .r•r.e..■ •er se •mere A. Is this facility a publicly owned troatmettt works B. Does or will this facility WOor urhrinf or prtlpoaedl which results in a discharge to water tsf the U.S.? include a c ncentin animal W& opon,dan or x IFORM 2A1 X agltartk: animal production facjlhy which results in a dlse*argo to vestal of the U.S-1 {FORM 2B) 10 �.. Is tars a facility vvnich currently results in dischargom 0. Is this a pro facility (odiow than Piour dMcribood to wtrters of the U.S. other than those desuibed in X' in A or 9 abowl which will resutt in a diedwrgr to A or B above? F RM 2CJ MM gf thoo U 1 JFQRM 2DI E. Does or will this facility treat, [fora, or dispose of F. Do you or will you inject at this facility industrial or municipal affluent below the lowertnest stratum con- hstatd6u>s wastes? (FORM 3) X tsining, within one gciarnlr mile of the salt bore, X underground sources of drinking water? (FORM 4)Q. 0 you or w6l you inject at this facility any produced watar other fluids which era brought surface H. DO you Or will you inject !t this facility })erica for tpe- in connection with t ral n conventional oil or natural gas pro- X ciW DI'OC�p each as mining of sulfur by the Frasch X fluids used duCtion, inject fluids used for enhanced recovery of u pr000arf, volution mining of minerals, in situ cart+bue. oil or natural gas, or inject fluids for rtorage of liquid clan of faeNl, less), or recovery of gaotltarrna! erteryyT hydrocarbons? (FORM 41 (FORM 41 3• „ �� �• 1. s this acI ,ty a prop stationary snurtw w r a e fts tocifiry # P souroo wrioch Is g one of the 28 ind-ittrial catsyories listed in the in. NOT one of the 28 industrial O[tsgorim liatad in the srructions and which will potentially emit 100 tons instructions and which will potentially emit 250 tons per year of any air pollutant regulated under the per yew of any air pollutant regWirted under the Clean Clean Air Act and may affect or be located in an Air Act and may rffeGt or be locietod In an etulinansim X sttainmoni areal (FORM 5) r •r aree7 {FORM 5) .. ., .. Ill. NAME OF FACILITY f SKIP I N S T E E L W I R E P R O D U C T S IV. FACILITY CONTACT A. NAM[ • TITLE (teat, fbst. ! rifts) c ■. PHONE (area code • r10.) 1 2 S I M M 0 N S. L. J. P. U.R C H A S L N G D. I 91 1 0 7 8 6 4 0 4 .• e• 111111 V. FACILITY MAILING ADDRESS A. STREET OR F.O. SOX 3 PO BOX 11 2-2 #. CITY OR TOWN JC,STATCJ O. ZIP COOR t P1•0 U N T A I R Y N C 2 7 0 3 0 VI. FACILITY LOCATION A. aTPCIT. ROUT[ NO. OR OTHER #P[C+FiC +O[NTIFIER ' 5 1 2 9 C A R T E R S. T R E E T e. COUNTY NAME B U R R Y -14 C. CITY OR TOWN F�i O.STATkJ 0. ZIP COCQR ' U N T A I R Y \ C 2 7 0 3 0 a lFA Porter 39141 {Karr. 10 d0) -� -T --- -- GCWTINUE ON REVEAZZ Lvil. SC CODES in orcw of Priority! A. FIRST a. SECOND 3 3 1 51"p""" f -- C. THIw0 — -- I - C. FOURTH Opet•I)yl Vill. OPERATOR INFORMATION 0 A. NAM9 Is the name IIetou I aril! V I I 1-A ale 8 1 N S T E E L I N D U S T R I E S I N C ® YES 0 NO „ as C. STATUS OF OPERATOR (Enter the epproprwre, (erter into the an2wer box; if "Other", fpeetfy.) O. P►eONE (ar*a code & no.) AL M + U LI (other than federal or start) (specify) S STATE O- OTHER (epeeily) P A 9 1 0 7 8 6 1 4 1 P -PRIVATE r .. E. STREET OR P.O. SOX 1 3 7 3 B. O G G S D R I V E F. CITY OR TOWN 6.STAT ". x:p CODE IX. INDIAN LAND 1 Is the facility located on Indian lands 8 M O U N T A I R Y. N C 2 7 0 3 0 YES ® NO do 41r do at X. EXISTING ENVIRONMENTAL PERMITS A. F4POrS (Dfach&7et to 9Lrlate a'ateF) D. MO (.tb En+u:fary from ProPesrd Sot/rret) .• t.61 ,s I I, I u a. u:I (Under=rvund )njeet(on of Muidr) E. OTHe" (rPe;F5, C. R C R A (Hazardous wane:) I a. O T N E R (rpee(fy ) X I. 111U►P Attach to this application a topographic map of the arse extending to at 10W one mile boyand property boundaries. The nap must snow the outline of the facility, the location of each of its existing and proposed intaksl.and dlad%arttu ge sburas, each of its harardous waste treatment, storage, or disposal facilities, and each well where it infects fluids underground Include all springs, rFftm and other surface water bodies in the map area. See instructions for precise requirements. XI I• NATURE OF BUSINESS (provide • brief drwripdon We purchase coiled, round, steel rod of different diameters to be drawn to a desired wire size The wire is put on carriers and taken to pressure resistant welding machines. Here the wire is made into finished products of welded wire sheets and rolls for concrete reinforcement. X111. CERTIFICATION towinatraer(am) 1 cwVF r u(aoler parley of law Oat/ A" perw wwI y ear mkad &ridden famiflr wM dill Infonmdon slue m tted In MAI 4*1k:&t1on and a// attaeht wts arkf thm, based on my kW#y of Dow persons krdwdWity AmpoFaI for obtalhkp Me ktAwmedon caontalnod In rho applkitlorl, I betkw flat dre lnformerlan is mm, atruraty and carnp+letet I am evam that More err sibnh'kard parm es for submitrinp fain informatrC>,rr, lneludlnq the poaibilt y of 5-w and knpna rwmI _ A, MANE • OFFICIAL TITLE (type or prim r) a. SIGNATURE . A 1 NE William R. Gammons Plant Manaper COMMENTS FOR OMC1AL USE ONLY „ `PA Form 3a;10-1 {Rev. 1t3-Sol Apreen sea r;-1:v91 6 4.5. Ce•+rn�+nt Printine Otll [+ : 1915 '?{ease arint Or tvo+t in the unshaded areas only I EPA iQ Number (copy hpm lfem 1 Of Form i) Form Approved. OMB No. 2040-0086 Approval expires 5-31-92 Form 2F fvPDES United States Environmental Protection Agency Washington, DC M460 PA Application for Permit To Discharge Stormwater VA/ Discharges Associated with Industrial Activity Paperwork Reduction Act Notice Public reporting burden for this application is estimated to average 26.6 hours per applica:ion, including time for reviewing instructions. searching existing Casa sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding the burden estimate, any other aspect of this collection of information, or suggestions for improving this form, including suggestions which may increase or reduce this burden to: Chief, Information Policy Branch, PM-223, U.S. Environmental Protection Agency, 401 M Sl., "I Washington, DC 20460. or Director. Office of information and Regulatory Affairs, Office of Management and Budget, Washington, DC 20503. I. Outtall Location l=or each outfall list the ta!itude and Ion itude of its location to the nearest 15 seconds and the name of the receiving water. A Outfatl Number list B. Latitude C. ton itude D_ Receiving Water fnamel 0W 36 1 30 1 20 80 36 30 Unnamed tributary to Loville Creek 002 j 36 1 29 50 80 36 28 Unnamed tributary to Loville Creek P-, IL Improvements_ A. Are you now required by any Federal, State, or local authority to meet any implementation schedule for the construction, upgrading or operation of wastewater treatment equipment or practices or any other environmental programs which may affect the discharges described in this application? This includes, but is not limited to, permit conditions, administrative or enforcement orders, enforcement Compliance schedule letters, stipulations, court orders, and grant or loan conditions. 1. identification of Conditions, Agreements, Etc. 2. Affected Outialls 3. Brief Description of Project 4. Final Compliance Date number source of discharge a. req. b. pro". 1\/A B. You may attach ade;tional sheets describing any additional water pollution (or other environmental projects which may atiect your discharges) you now have under way or which you plan. Indicate whether each program is now under way or planned, and indicate your aCtuar or planned scnedules for construction. III. Site Draina a t.Sa '-r Artach a site map sh,c-ing topography (or indicating the outline of drainage areas served by the outtall(s) covered in the application if a topographic map is ur.ava�lat;le) depicting the facility including: each of its intake and discharge structures, the drainage wea of each storm water oJwall; pared areas and buildings within the drainage area of each storm water outfali, each known past or present areas used for outdoor storage or disposal of significant materials, each existing structural control measure to reduce pollutants in storm. water runoft, materials Ieadrng and access areas, areas where pesticides, herbicides. soil conditioners and lenilr;ers are applied, each of ds hazardous waste treatment, stc+age or Clsposal units (including each area not required to ha -we a RIPA permit which is useC for accumuI3,-ng hazardous h waste under 4p CFR 262.34), eacwe,l where fluids from the facility are injected unCefground; springs, and ether surface hater bodies which receive storm water d+5charces from the facslity EPA Form 3510-21" (11-90) Page 1 of 3 Continue on Page 2 2F-1 r —tinuad frnrn the Front A. For each outfall, provide an estimate of the area (include units) of impervious surfaces (including paved areas and building roofs} drained to the outiall, and an estimate of the total surface area drained by the outfall. Duriall Area of impervious Surface Total Area Drained Outfalf Area of Impervious Surface Total Area Drained rty r ; n' a nrt 001 1.475 acres 2.87 acres 002 2.77 acres 19.13 acres B. Provide a narrative description of significant materials that are currently or in the past three years have been treated, stored or disposed in a manner to allow exposure to storm water; method of treatment, storage, or disposal; past and present male:ria!s management practices employed, in the last three years, to minimize contact by these materials with storm water runoff; materials load,ng and access areas. and the location, manner, and frequency in which pesticides, herbicides, soil conditioners, and fertilizers are applied. Steel wire Steel rod Oak boards Pine boards Diesel tank Kerosene tank Solid waste dumpster C. For each curfall, provide the location and a description of existing structural and nonstructural control measures to reduce p6lutants in storm water runetf; and a description of the treatment the storm water receives, including the schedule and type of maintenance for control and treatment rneasQres andh 1 im isl;ZSZ§W of any solidr fluid h i h OuCall List Codes from Number TrCatment Tagle 217- 1 N/A V. Nonstormwater Dischar es A I certify under penalty of law that the outfall(s) covered by this application have been tested or evaluated for the presence -of nonstormwater discharges, and that all nonstormwater discharges from these outfall(s) are identified in either an accompanying Form 2C r F rm 2E acpFcatign for the outfall. name anc 011icial Title (ype or print) Signature / Date Signed C- B. Frc•:ice a des_:;,,,cn c! tr.e me.nod used, the da a of any sting, and the onsi:e drainage pcints that v.ere aio2ctly observed during a test. Outfall nos. 1 and 2 were observed with no flow and color stains. V!. Significant Leaks or Spills Provide existing information rega:cing the history of significant leaks or spills of toxic or hazardous pellutanfs at the facility in the last three years, inclyC;ng tr,e a, roxi rate case anal location of the spill cr leak, and the type and amount of material released. N/A EPA Form 3510.2F (11.90) Face 2 ci 3 Continue on Page 3 2F-2 Continued from Patae 2 . EPA ID Number (copy from Item ! of Form I) i A,B,C, 6 D: See instructions before proceeding. Complete one set of tables for each outlall. Annotate the outfall number in the space provided. Tables W-A, Vll-B. and VI1-C are included on separate sheets numbered V11-11 and VI1.2. E: Potential discharges nct covered by analysis - is any pollutant listed in Table 2F-2 a substance or a component of a substance which you currently use or manufacture as an intermediate or final product or byproduct? FTI Yes (list a!,, such polfularts below) No o to Section Iron Do you have any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made on any of your discharges or on a receiving water in relation to your discharge within the last 3 years? EJ Yes (list all such pollulants below X No o to Section DO IX. Contract Analysis Int !' on Were any of the analyses reported in Item V performed by a contract laboratory or consulting firm? Yes (list the name, address, and telephone number of, and pollutants XD No (go to Section )Q A. Name S. Address C. Area Code & Phone No. D. Pollutants Analyzed X. Cerlifecation�rwr� ! certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submit-,ed. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. 1 am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. A. Name & Official Title {;ape or prim,) S. Area Code and Phone No. William R. Gammons Plant Manager 910-786-4042 C. Signatire D Date Signed 3/26/96 EPA Form 3510.2F (11.90) Page 5 cf 3 2F-3 EPA IQ Number (Copy ftVM rem rOf corm rl t-orm Appmved OMB No. 2060�0086 Approval expires 5.31-92 V11. Dischar a Information (Continued from Pace 3 of Form 2F Pan A - You must provide the results of at least one analysis for every pollutant in inis table. Compteie one taCle for eacn outlall. See instructions for accitxnai details. { Maximum Values Average Values I Number Pollutant i (include units) (include unrrs) I4 of and rGaD Sample Grab SampleStorm CAS numberkenDurirg Flow-wetghteC Taken DuringFlow-weighted Events First 30 First 30'(if availaDfe)Minutes Composite Minutes Composite Sampled Sources of Pollutants Oil and Grease Biological Oxygen Demand (8005) Chemical Oxygen Demand ICODI • I Total Suspended Solids rTSS1 Total Kieldahl Nitro en Nitrate plus Nqriie Nitrogen ` Total Phoschorus / CH `.1inim,;m Maximurn !Minimum Maximum Part 0 - List eacn pollutant that is limited ,n an emuent gurceiine whICn She 13Gliry Is suclect to or any pollutant lisiec in the facility s NPDES permit for its process waslewa-.ei (if the fac,bty is operating under an existing NPDES permit) Complete one table for each outlall. Sre inef r Adt,I,Cnaf Ct!ails AQd recuirernertis- Pollutant and CAS Number (ifavailaole) Maximum Values (include units) j Average Values I (include units) ` Number 11 Of Storm Events SarttpieC, I Sources cf Pollutants Grab Sample Taken During First 30 , Minutes Flow•weigttted Composite Grab Sample Taken During First 30 Minutes Flow-weignteC Composite I fl I I 1! I k I � I I Ik I I I I I 1 I I I I I I I � I I 1 � I I I I I- I I I k I I I i I ! I I I I I I I I � I I I I I I EPA Form 3510 2F (11-90) Fa;e Vii-t Continue on Reverse Continjed from the Front Pan C - List each pollutant shown in Tables 2F-2, 2F-3, and 2F-4 that you know or have reason to believe is present. See the instructions for additional details and requirements. Complete one table for each outfall. Pollutant and CAS Number (if available) Maximum Values (include unirs) Average Values (include units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken 3rf Minutes Flow -weighted Composite Grab Sample Taken During First 30 Minutes Flow -weighted Composite Z Part D - Provide data for the storm event(s) which resulted in the maximum values for the flow weighted com osite Sample. t. Cate of Storm Even: 2. 3. L'u:a:'..r. Tc:a! reinlail ci Storm C ,rin^ s:cr,^ event a (ir, (in inches) 4. t•,umber of hours betxeen beginning of storm meas- ured and end of previous measurable rain event 5. Maximum floe We during rain event (gallons/minute or specify units 6. Total flow from rain event (gallons or specify, units) 7. Season Sample was p taken Form of Frecipi:ation I (rainfall, snowmelt) 9 Frovice a cestri-•t�on of the metnoc of flow measurement or estimate. LvA rorm 3710•2F (1t•90) Pave V6-2 2F_, EPA Group Application Data Summary Primary Metals - SIC 33 A. INTRODUCTION Sector 6 consists of summarized data for SIC 33 (Primary metals). The following data is representative of the values in the EPA database files. Only those pollutants of concern are listed. B . DATA SUMMARY All units in mgh unless otherwise noted 1. Total Suspended Solids Proposed Cut -Off Concentration: 100 Average Minimum Maximum # Samples Grab 367.0 1.0 6300.0 165 Composite 162.0 1.0 1270.0 150 2. Chemical Oxygen Demand Proposed Cut -Off Concentration: 120 Average Minimum Maximum # Sam les Grab 219.0 3.2 3600.0 219 Composite 110.9 7.0 1 1000.0 165 3. Biochemical Oxygen Demand Proposed Cut -Off Concentration: 120 Average Minimum Maximum # Samples Grab 32.2 1.0 1200.0 165 Composite 34.2 1.0 1 2500.0 165 .= 4. Zinc, Total Proposed Cut -Off Concentration: 0.065 Average Minimum Maximum # Samples Grab 1.93 0.01 41.6 89 Composite 1.83 0.01 37.9 77 5. Cadmium, Total Proposed Cut -Off Concentration: 0.005 Average Minimum Maximum # Samples Grab 0.018 0.001 0.4 56 Composite 0.011 0.001 0.118 55 6. Lead, Total Proposed Cut -Off Concentration: 0.033 Average Minimum Maximum # Samples Grab 0.441 0.0014 11.0 88 Composite 0.312 0.004 5.0 7.5 7. Phenols Proposed Cut -Off Concentration: 0.350 Average Minimum Maximum # Samples Grab 0.068 0.00032 0.48 19 Composite 0.059 0.0004 0.22 18 8. Nickel,Total Proposed Cut -Off Concentration: 0.789 Average Minimum Maximum # Samples Grab 0.926 0.01 40.0 53 Composite 0.837 0.01 42.0 52 4 9. Copper, Total Proposed Cut -Off Concentration: 0.00923 Average Minimum Maximum # Samples Grab 0.301 0.003 4.2 88 Composite 4.9 0.005 140 54 r'nnti—ed from the Front A For each outfall, provide an estimate of the area (include units) of impervious surfaces (including paved areas and building roofs) drained to the outfall, and an estimate of the total surface area drained by the outfall. puttall Area of tmpervious Surface Total Area Drained OutfaH Area of Imprrvious Surface Total Area Drained Number A)MVide i fQMvidenif 001 1.475 acres 2.87 acres 002 2.77 acres 19.13 acres f3. Provide a narrative description of significant materials that are currently or in the past three years have been treated, stored or disposed in a manner to allow exposure to storm water: method of treatment, storage, or disposal; past and present materials management practices employed, in the last three years. to minimize contact by these materials with storm water runoff- materials loading and access areas, and the location, manner, and frequency in which pesticides, herbicides, soil conditioners, and fertilizers are applied. Steel wire Steel rod Oak boards Pine boards Diesel tank Kerosene tank Solid waste dumpster C- For each outfall, provide the location and a description of existing structural and nonstructural control measures to reduce pc lutanis in storm water runoff; and a description of the treatment the storm water receives. including the schedule and type of maintenance for control id treatrTLentr n h 1'irr.ale disposal of-anysolidfI i i h Clutfatl List Codes from Number Tr n I F•1 N/A V. Nonstormwater DiscNr e5 A I cenily under penalty of law that the outla#l{s) covered by this application have been tested or evaluated for the presence of nonstormwater discharges, and that all nonstormwater discharges from these outfall(s) are identified in either an accompanying Form 2C of F rm 2E apolicaii2n for h 7 11. vame and C,-licial T tte (ype or prinrJ Signature / Date Signed S. Prc-Ace a of the me.hcd used, the da a of any sting• and the onsi:e drainage points that were directly observed during it test. Outfall nos. 1 and 2 were observed with no flow and color stains. VI. Si niftant Leaks or Spills Provide existing irforn-,a:ion regarding the history of significant leaks or spills of toxic or hazardous pellutants at the facility in the last three years, incli.:Cing the a;;rcx.mate case and location of the spill or teak, and the tripe and amount of material released. N/A EPA Form 3510-2F (11.90) Page 21 3 Continue on Page 3 2F-2 10.' Nitrate plus Nitrite Nitrogen 11. pH Proposed Cut -Off Concentration: 10.0 Average Minimum Maximum # Samples Grab 1.19 0.01 15.3 152 Composite 1.41 0.02 19.1 138 Proposed Cut -Off Concentration: 6.0-9.0 s.u. Average Minimum Maximum # Samples Grab 7.1 2.6 10.3 163 Composite 7.3 1.3 10.3 149 12. Phosphorus, Total Proposed Cut -Off Concentration: 2 Average Minimum Maximum # Sample Grab 1.29 0.002 1 76.0 1 165 Composite 0.553 0.01 36 13. Total Kjeldhal Nitrogen Proposed Cut -Off Concentration: 20 Average Minimum Maximum # Samples Grab 3.6 0.1 41.0 160 Composite 3.1 0.1 42.0 146 14. Oil and Grease Proposed Cut -Off Concentration: 30 Average Minimum Maximum # Samples Grab 10 0.1 220 164 Composite