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HomeMy WebLinkAboutNCS000084_COMPLIANCE_20100506�STORMWATER DIVI-S1ON CODING-SH'EET PERMIT NO. /lc- SDpo6� DOC TYPE ❑ FINAL PERMIT ❑ MONITORING INFO ❑ APPLICATION A COMPLIANCE ❑ OTHER DOC DATE ❑ D toy bt YYYYMM DD V olmv , iTonnt Sevedy Eaves Perdue, Govemor Mr. Jeff W. Grizzle South Atlantic Services, Inc. P.O. Box 1886 Wilmington, NC 28402 Dear Mr. Grizzle, AWA TX�s /� NCDENR Department of Environment and May 6, 2010 Natural Resources Subject: NPDES Compliance Inspection South Atlantic Services Incorporated NPDES Permit No. NCS000084 New Hanover County Dee Freeman, Secretary An inspection of the South Atlantic Services Incorporated facility located on Hwy 421 in Wilmington was conducted on May 3, 2010. This inspection was conducted to verify that the facility is operating in compliance with the conditions and limitations specified in NPDES Permit No. NCS000084. Please read the enclosed inspection report to address the areas of concern addressed in the inspection report. Attached is a copy of a Notice of Intent (application form) for securing a NPDES General Permit for the boiler/cooling tower blowdown discharge from this facility. Should you have any questions or concerns, please do not hesitate to contact me at 910-796-7343 or at my email address linda.willis@ncdenr.gov. Sincerely, Linda Willis Environmental Engineer I Division of Water Quality Surface Water Protection Section Cc: Wilmington Regional Office — NCS000084 New Hanover (w/att) DWQ Central Files, Surface Water Protection Section (w/att except NOI) 1601 Mail SeRice Center, Raleigh, North Carolina 27694-1601 Phone: 919-733-49641 FAX: 919-7i�-3060) Intemet: w1Aw.ensr.state,.nc.us!ENRI North Carolina Natmeally An Equal O porfunity / Atrimkl` ve Action Ernploy�-r - tiu %, RKydec, Fost Can_ ur Hr Paper Permit: NCS000084 SOC: County: New Hanover Region: Wilmington Compliance Inspection Report Effective: 08/01/05 Expiration: 07/31/10 Owner. South Atlantic Services Inc Effective: Expiration: Facility: South Atlantic Services Incorporated 3527 US Hwy 421 Contact Person: Jeff W Grizzle Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Wilmington NC 2a401 Title: Phone: 910-763-3496 Certification: Phone: Inspection Date: 05/0312010 Entry Time: 01:00 PM Exit Time: 02:30 PM Primary Inspector: Linda Willis yyip,Y V f ,1U1» Phone: 910-796-7396 Secondary Inspector(s): Reason for Inspection: Routine Permit Inspection Type: Stormwater Discharge, Individual Facility Status: ❑ Compliant ❑ Not Compliant Question Areas: M Storm Water (See attachment summary) Inspection Type: Compliance Evaluation Page: 1 Permit: NCS000084 owner - Faclflty: South Atlantic Services Inc Inspection Date: 05/03/2010 Inspection Type- Compliance Evaluation Reason for Visit: Routine Inspection Summary: You should update the SWP3 to include the area to the west of the railroad tracks. The area where the railcars offload sodium sulfate for bagging and storage should have BMPs and good housekeeping practices implemented immediately to eliminate as much exposure of spilled/fugitive product as possible. Although this area drains to an infiltration basin, this material is soluble in water. If it has the potential to enter the groundwater table, it may pose groundwater quafity issues. There is a cooling tower/boiler blowdown discharge to an outfall located on the north side of the property. Please apply for a NPDES General Permit for non contact cooling tower/boiler blowdown discharge (NCG500000). A copy of the notice of intent (application) is attached to this inspection report. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ Q ❑ # Were all outfalls observed during the inspection? ■ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ■ Q # Has the facility evaluated all illicit (non stormwater) discharges? ❑ ❑ ❑ ■ Comment: This permit is up for renewal. It expires July 31, 2010. Central Office staff, Robert Patterson, made a site visit with RO for permit renewal purposes. Division staff met with Jeff Grizzle and Walter Kennedy. A site inspection of all processing areas and outdoor storage areas was conducted. Every outfall from the site was observed. No evidence of illicit: discharge or unnatural characteristics in the receiving stream were seen. The area of the plant west of the railroad spur was not on the plans for the SWP3..This area is newly developed and is a bagging area for sodium sulfate which comes in by rail. The offloading area has a significant amount of fugitive material on the ground. This material poses exposure issues for stormwater. The stormwater runoff from this area travels to a nearby stormdrain to the north and is conveyed to an earthen Swale (dry pond) where the stormwater is allowed to infiltrate. Page: 2 INDUSTRIAL STORM WATER INSPECTION FORM FACILITY: CA 5 COC#: CONTACT NAME: WR � � �(�nrt� DATE: LOCATION ADDRESS: CONTACT PHONE NUMBER: CONTACT MAILING ADDRESS: DIRECTIONS: COUNTY: ROUTINE COMPLIANCE IINSPECTION COMPLAINT INVESTIGATION RECISSION REQUEST OTHER -EXPLAIN INIUMINN 1. Is a copy of the signed and certified SWPPP at the facility? YES NO N/A COMMENTS 2. Does the facility's SWPPP address the minimum BMP requirements? 3. Are amendments to the SWPPP clearly documented? 4. Is the current SWPPP corn lete? I= i 1. Were the vehicle/equipment maintenance areas inspected? YES NO N/A 2. Are vehicle/machinery leaks and drips properly mans ed? 3. Is vehicle/equipment washing done in a designated area so that wash water can be properly managed? 4. Was the vehicle fueling area inspected? 5. Are vehicle maintenance activities kept indoors? f 6: Were the vehicle/equipment storage areas inspected? 7. Are current BMPs in vehicle/e ui ment/fuelin areas ade uate? YES NO N/A 1. Are containers for temporary storage of wastes labeled? / 2. Are waste materials recycled? 3. Are hazardous wastes pi-operly properlyhandled and disposed of? 4. Is processed debris removed re ulaidy? / 5. Is there secondary containment for liquid wastes? / 6. Are current waste mana ement BMPs ade uatO 1. Are there appropriate BMPs for outdoor storage of raw materials, products, and byproducts? YES NO N/A 2. Are containers for chemical substances labeled? 3. Is there secondary containment for I quid storage? 4. Are current BMPs in material storage areas adequate? Logged by: Form SWU-265-032502 Inspected by: IM- = ,-_ YES NO NIA COMMENTS 1. Are there procedures for spill response and cleanup? / 2. Are appropriate spill containment and cleanup materials kept on -site and in convenient locations? 3. Are used absorbent materials disposed of in a timely manner? / 4. Are currents ill BMPs ade uate? 12YES NO NIA 1. Are unpaved outdoor areas protected from water/wind erosion? i 2. Are drainage ditches or the areas around the outfalls free of erosion? 3- Do im lemented BMPs a ear effective in controllin erosion? i. Have.all illicit water dischar cs been clirrinated or ermined? YES NO NIA 2. Are BMPs for authorized non -storm water discharges properly i m lemented? S. Are current BMPs adequate for management of authorized non - storm water discharges? 1. Are wastewater treatment facilities properly maintained? YES NO NIA 2. Has monitorin been done? 1- Were there any stream impacts? YES NO NIA 2. Were field parameters taken for pH or DO? 3. Were there any stream standard violations? 4. Were there excessive solids in the stream? / 5. Were pictures taken? 6. Were samples taken? 0 1. Industry in substantial -compliance. 2. Minor deficiencies noted. 3. Major deficiencies or discharges noted and require prompt correction. Revisit scheduled for 4. Critical deficiencies or discharges noted and require immediate correction. Revisit scheduled for 5. Rescission is appropriate. 6. Rescission is not apnropriate- Logged by_ Inspected by: Form 5WU-265-032502 UNITED STATES POSTAL SERVICE f t age 88 Fees Paid uSPS Permit No. G10 • 5en r Please print your name, address, and.ZiP+4 in ti is box • State of North Carotins umP, T Dept of Fsvisonm�'t &Natural Reno D2� Cardinal pnve won y�filmingtnn, NC 7_ o Attu: Patti O 0 V Z Michael F. Easley. Governor William G. Ross Jr., Secretary Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality I ce Inspection Report 1{1{l fill A'tili$ill 11t1�1,1:11�5111 JI��� ices Incorporated } NPDES Permit No. NCS000084 New Hanover County Dear Mr. Grizzle: The North Carolina Division of Water Quality conducted a recent inspection of the South Atlantic Services Inc Wastewater Treatment Facility on February 17, 2005. ' This inspection was conducted to verify that the facility is operating in compliance with the conditions and limitations specified in NPDES Permit No. NCS000084. A summary of the findings and comments noted during this inspection is provided in Section D on Page 2 of the attached copy of the complete inspection report entitled "Water Compliance Inspection Report". If you have any questions concerning this report, please contact me at (910) 395-3900 Ext. 218 in. the Wilmington Regional Office. Sincerely, Thomas F_ Moore Environmental Chemist I Attachments Cc: �IminO#o`n Regional'Office — Yellow Eile� f Maureen Crawford (DWQ / NPDES Permit Unit — Raleigh) 127 Cardinal Drive Extension, Wilmington, North Carolina 28405 Phone: 910-395-39001 Fax: 910-350-20041 Intemei: h2o.enr.state.nc.us An Equal Opportunity/Affirmative Action Employer — 50% Recycled110% Post Consumer Paper None rthCarolina )Vatmrally United States Environmental Protection Agency Form EPA Washington, D.C. 20450 OMB No. 0057 No. 2040- ater 1 n 1nS eC !O R Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 U 2 U 31 NCS000084 1 fi 121 05/02/17 1 17 18U 19U 20I �--+ Remarks 211 1 1 1 1 I 1 1 I 1 1 1 1 1 1 1 1 1 1 1 1 I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1[ I 1161 _I._ .1 _1 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA --Reserved 671 1 69 70 IJ 71 U 72 I N I 73 W 74 751 1 1 1 1 1 11 80 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 12:30 PM 05/02/17 99/09/17 South Atlantic Services Incorporated Exit Time/Date Permit Expiration Date us Hwy 421 Wilmington NC 28401 03:00 PH 05/02/17 04/05/30 Name(s) of Onsite Representative(s)/TiUes(syPhone and Fax Numbers) Other Facility Data Walter Kennedy/// Name, Address of Responsible Officiat/Trtle/Phone and Fax Number Jeff W Griz2le, PO Box 1886 Wilmington MC 28402//910-763-3496/ Contacted No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Operations a Maintenance E Records/Reports Pollution Prevention Facility Site Review Storm Water Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) Inspector(s) AgenWOffice/Phone and Fax Numbers Date Linda Willis / IGH� WIRO WQ/// / 1 �IZ f Jo Tom Moore,,,;�" WIRO WQ/// (4 � a� 10.5" Signature of Management Q A Reviewer AgencylOffice/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Section D: Summary of FindingslComments (Attach additional sheets of narrative and checklists as necessary) 1. Permit: Your permit became effective September 17, 1999 and expired on September 30, 2004. The permit is currently under review for renewal. The permittee is reminded to read, understand and comply with all of the terms and conditions contained in the permit. If you have questions concerning your responsibilities, call the Wilmington Regional Office to speak to a Division of Water Quality staff member. 2. Facility Site Review: The overall condition of the plant site was satisfactory. The appearance of the facility was in acceptable condition indicating that the current housekeeping practices are fair_ 3. Adequacy of Stormwater Pollution Prevention Plan (WPP ): The SWPPP is adequate and incorporates the basic minimum requirements, which should be reviewed and updated at least annually to incorporate changes and/or improvements made to control storm water runoff from the facility. An annual review sign off sheet should be maintained with the plan to document the updates made to the plan. Section A.7 of the plan should be updated to include lire 003 Outfall as specified in the permit It is recommended that the facility incorporate the SWPPP, Spill Prevention Control & Countermeasure Plan, and the Emergency Response & Contingency Plan into one comprehensive document or set of documents since they are incorporated by reference in the plan. 4. Vehicle/Equipment Maintenance Area: Not Applicable. 5. Vehicle/Equipment Wash Area: Not Applicable. 6. Temporary Storage of Waste Materials: Adequately addressed. 7. Outdoor Stora a of Materials: Adequately addressed. 8. Spill Response and Cleanup Program: A considerable amount of material was noticed to have spilled on the ground around some of the loading areas, particularly the railcar unloading area. The facility should make all efforts to minimize this spillage and/or clean up such spillage in a timely fashion as storm drains were noticed inclose proximity to these areas. This spillage can easily be washed into the storm drain system with the potential to be discharged from the facility. 9. Erosion Control on Site: Adequately addressed. 10. Illicit Discharge Elimination: A discharge pipe was found at the northwest corner of the Container Building about 50 yards from the 002 Outfall. The discharge appeared to be for a roof drain from the building. The facility should evaluate this discharge and consider incorporating into the existing 002 Outfall, otherwise, it should be identified as a separate outfall in the permit. 11. Wastewater Treatment Facilities: Wastewater treatment is not required. 12. Stream Impacts/Results of Sampling: Compliance sampling was not conducted during the inspection. 13. Summary: A review of the facility indicates appropriate procedures and practices are being utilized for stormwater management ensuring compliance with the permit. Several items were noted that the facility should address. a) Housekeeping could be improved in those areas where spillage during unloading loading operations occurs regularly. The facility should evaluate regularly where improvements made_to minimize -or eliminate- spillage -that has_the._potential_to get- into_the_ storm _,- _ drain system. b) The SWPPP does not currently incorporate the all information regarding the outfalls presented in the permit application. This information should be included in the SWPPP during the next annual update. The regional office recommends that the stormwater permit be reissued as requested per the renewal application. Name and Signature of Inspectors: Thomas F. Moore Surface Water Protection Section Wilmington Regional Office Linda L. Willis Surface Water Protection Section Wilmington Regional Office y a� os Date 41.1 j /os Date )pV No NA N' (If the present permit expires in 6 months or less). Has the permittee submitted a new application? M D ❑ ❑ Is the facility as described in the permit? ■ D ❑ ❑ Are there any special conditions for the permit? D ❑ 0 ❑ Is access to the plant site restricted to the general public? M ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? E .❑ ❑ D Commend: The SWPPP is adequate and incorporates the basic minimum requirements, which should be reviewed and updated at least annually to incorporate changes and/or improvements made to control storm water runoff from the facility. An annual review sign of sheet should be maintained with the plan to document the updates made to the plan. Section A.7 of the plan should be updated to include the 003 Outfall as specified in the permit, It is recommended that the facility incorporate the SWPPP, Spill Prevention Control & Countermeasure Plan, and the Emergency Response & Contingency Plan into one comprehensive document or set of documents since they are incorporated by reference in the plan. Operations & Maintenance Yes No NA fE Does the plant have general safety structures in place such as rails around or covers over tanks, pits, or wells? MOOD is the plant generally dean with acceptable housekeeping? ■ ❑ ❑ ❑ Comment: A considerable amount of material was noticed to have spilled on the ground around some of the loading areas, particularty the railcar unloading area. The facility should make all efforts to minimize this spillage and/or dean up such spillage in a timety fashion as storm drains were noticed in dose proximity to these areas. A discharge pipe was found at the northwest comer of the Container Building about 50 yards from the 002 Outfall. The discharge appeared to be for a roof drain from the building. The facility should evaluate this discharge and consider incorporating into the existing 002 Outfall, otherwise, it should be identified as a separate outfall in the permit. Re: [Fwd: Re: S. Atlantic Services - NCS0000841 Subject: Re: [Fwd: Re: S. Atlantic Services - NCS000084] From: Tom Moore <Tom.F.Moore@ncmail.net> Date: Mon, 02 May 2005 14:30:41 -0400 To: Bethany Georgoulias �bethany.georgoulias@ncmail.net> Hi Bethany, I just completed my inspection report a couple of weeks ago. There were not any major issues other than some better housekeeping. There was one roof drain that discharged from a separate pipe that was not in the application or permit. I will forward a copy to you and I will call you this afternoon to discuss. Thanks, Tom Bethany Georgoulias wrote: j Hi, Tom (or maybe Linda), I checked with Ed about this renewal back in February, and I just wanted to check the status of it since we still haven't received the staff report. (I talked with Linda about Wright Corp. a while ago, so I'm guessing you're the one who's working on this one.) Are there any outstanding issues for this site that we need to address in the next permit? If you've been swamped and just haven't had a chance to send it on, don't feel badly; I'm still a ways off from drafting up Wright's permit! I just wanted to make sure the report didn't get lost. Thanks, Bethany G. --------- Original Message -------- Subject: Re: S. Atlantic Services - NCS000084 Date: Mon, 14 Feb 2005 09:49:42 -0500 From: Ed Beck <Ed.Beck@ncmail.net> To: Bethany Georgoulias<bethany.georgoulias@ncmail.net> References: <420CF941.1050606@ncmail.net> Bethany I finally had to admit to myself that, with the additional responsibilities, I needed to assign some projects to others. Linda Willis and Tom Moore will be visiting SAS and Wright Corp and preparing recommendations for the renewal of the permits. That should be done in the next few days. Since there were some messy areas at SAS in the past, I am uneasy giving a sign off without a visit. Please let me know if that schedule will meet your needs. Ed Beck Bethany Georgoulias wrote: Hi Ed, I'm sure things are busy as ever down your way with the transition from Rick Shriver! I just wanted to check on the status of a staff report request I'd sent back in December, since I had it scheduled to go to notice next week. The facility is South Atlantic Services there in Wilmington, NCS000084. It's a stormwa ter permit renewal that doesn't have any analytical monitoring requirements. Do you know the status of that staff report, or could you let me know who the reviewer is? Since there's no monitoring, I hate to hold it up too much longer unless there are outstanding issues with the facility, or other 1 of 2 5/2/2005 2:47 PM Re: [Fwd: Re: S. Atlantic Services - NCS000084] Iissues the region feels need addressing. Thanks so much! I Tom Moore <tom.LmooreL ncmaiLnet> j j Environmental Chemist I Surface Water Protection Section i j Wilmington Regional Office l 2 of 2 502005 2:47 PM Subject: Site Visit to South Atlantic Services This facility is a specialty chemical blending and distribution operation. Tony Evans in the central office and Ed Beck in the Wilmington regional office met with Walter Kennedy and Jeff Grizzle South Atlantic Services on 613J99 and toured the plant site. Sometime during the c permit term this facility had a exposure of the dye they use to color their antifreeze. The purpose of this site visit was to reassess the potential of exposure of their industrial activity to stormwater. The plant has unusually sandy soils that are well drained. The majority of the stormwater that is collected onsite drains to a kind of retention area where it infiltrates into the ground. The blending operation for blending a buffer solution with hydroxide, and an ammonium chloride has potential to contaminate stormwater but since this drains to the retention area there is little potential for these chemicals to leave the site. The bulk loading of sodium sulfate (solid) produced a lot of waste sodium sulfate that is exposed to stormwater. The bulk of the sodium sulfate is swept -up by the truck driver but there is plenty of residue left to runoff in stormwater. The drainage area containing the sodium sulfate residue produces a good amount of flow as evidence of the erosion at the end of the rip -rap lined outlet to the pipe that drains this area. However, South Atlantic Services property extends beyond the outlet of this pipe. Given the high permeability of the soils, Mr. Kennedy and Mr. Grizzle said the stormwater never made it offsite. This facility also use to transfer bulk hydrochloric acid from tank cars. The market for this operation died so it was discontinued. This operation did not provide secondary containment for the tank cars during this unloading. It is recommended that if this operation or a if a similar operation were to begin, -previde-a�s.e€-secondary containment for the bulk liquid being transferred. AA& L.4- ?'Wd64