NCS000292_HISTORICAL WITH APPLICATION_20180228

T_.__ ---STORMWATER-DIVISION-CODING-SHEET---
PERMIT NO.
DOC TYPE
❑ FINAL PERMIT
❑ MONITORING INFO
9 APPLICATION
❑ COMPLIANCE
❑ OTHER
DOC DATE
❑
YYYYMMDD

Energy, Mineral
and Land Resources
ENVOZONMENTAL QUALITY
February 28, 2018
Mr. Bill Lewis
Resinall Corporation
302 N. Water Street
Severn, NC 27877
ROY COOPER
Ckwemor
MIGHAEL S. REGAN
ai'�rretw! ;
►NILLIAM E. (TOBY) VINSON, JR.
}.liVflll) 6�13'Yi:lllY
Subject: Draft NPDES Stormwater Permit
Permit No. NCS000292
Resinall Corporation
Northampton County
Dear Mr. Lewis:
Enclosed with this letter is a copy of the draft stormwater permit for your facility. Please review
the draft carefully to ensure thorough understanding of the conditions and requirements it
contains.
The draft permit contains the following significant changes from the facility's current permit:
1. You are required to collect analytical and qualitative monitoring samples during
"measurable storm events" as defined in Part 11, Section B. This term is different from. the
"representative storm event" in earlier permits.
2. Requirements for the Stormwater Pollution Plan (SPPP) have been updated in Part II,
Section A.
3. Monitoring requirements remain very similar in the permit with required monitoring for
TSS, COD and pH. After review of monitoring data from the past 10 years the results for
TN and TP have remained well below benchmark levels. The draft permit proposes to
remove these parameters. Comments from our regional staff or other information may
result in maintaining these if it is apparent that your activities in some way have the
potential to release these pollutants. Stormwater benchmarks remain in the permit as
before. Keep in mind that benchmarks,are not permit limits, but rather guidelines for
implementing the Stormwater Pollution Prevention Plan (SPPP). A benchmark exceedance
is not a permit violation; however, the permittee must respond to exceedances. The draft
permit has added a Tiered Response process for benchmark exceedances consistent with
Stale of.N'orth Carolina E EhVircnrncntal Quality i Energy, Mineral and [and Rasourxs
1612 1,4ail Service Ccnser 1 S t 2 Nosh Salisbury Street j Raleigh NC 27699-1612
919.70 9200 T

NCS000292 Draft Permit
Page 2
other permits in our program. Please become familiar with the tiered process as proper
response under the tiers may be enforceable items under your permit. Response to the
tiered process may include review of onsite conditions, installation of BMPs or
requirements for more frequent monitoring.
4. Vehicle maintenance (Tables 4 & 5) monitoring parameters have been revised. Non -Polar
Oil & Grease [EPA Method 1664 (SGT-HEM)) replaces Oil & Grease/TPH. The benchmark
for Non -polar Oil & Grease using this method is 15 mg/L. This requirement appears in all
individual stormwater permits; however, it only applies to facilities that perform onsite
vehicle maintenance activities. If the facility begins vehicle maintenance during the permit
cycle, the requirements shall apply. Also, pH monitoring is no longer required for
discharges only associated with vehicle maintenance activities.
5. A new section on Special Conditions has been added in Part II, Section E to comply with
federal regulations requiring electronic submittal of discharge monitoring reports. Our
electronic submittal process is not available for use at this time, but we will continue to
provide feedback on when this process will be available.
6. Civil and administrative penalty amounts have been updated to reflect current federal
law in Part III, Section A, 2(b) and (g).
Please review the draft permit and submit any comments to me no later than 30 days following
your receipt of the draft. Comments maybe emailed tome at bradley.henriett@ncd_enr.go� or
mailed to my attention at NC DEMLR, Stormwater Permitting Program, 1612 Mail Service Center,
Raleigh, NC 27699-1612. With this notification the Division will solicit comment on this draft by
publishing a notice in a local newspaper. Following the 30 day public comment period, the
Division will review comments and take appropriate action prior to Issuance of the final permit.
If you have any questions, please email me or call me at [phone].
Sincerely,
Bradley Bennett
Stormwater Permitting Program
Attachment: Draft Permit NCS000292
cc: Bill Denton, DEMI.R Raleigh Regional Office — via email
Stormwater Permitting Program Files

I
GOV,
North Carolina Department of Natural and Cultural Resources
Natural Heritage Program
Governor Ray Cooper Secretary Susi H. Hamilton
April 16, 2018
Bradley Bennett
NCDEQ
512 N. Salisbury Street
Raleigh, NC 27604
RE. Resinall Corporation; NCS000292
Dear Bradley Bennett:
NCNHDE-5810
The North Carolina Natural Heritage Program (NCNHP) appreciates the opportunity to provide information
about natural heritage resources for the project referenced above.
A query of the NCNHP database indicates that there are records for rare species, important natural
communities, natural areas, or conservation/managed areas within the proposed project boundary. These
results are presented in the attached 'Documented Occurrences' tables and map.
The attached 'Potential Occurrences' table summarizes rare species and natural communities that have been
documented within a one -mile radius of the property boundary. The proximity of these records suggests that
these natural heritage elements may potentially be present in the project area if suitable habitat exists and is
included for reference. Tables of natural areas and conservation/managed area within a one -mile radius of the
project area, if any, are also included in this report.
Please note that natural heritage element data are maintained for the purposes of conservation planning, project
review, and scientific research, and are not intended for use as the primary criteria for regulatory decisions.
Information provided by the NCNHP database may not be published without prior written notification to the
NCNHP, and the NCNHP must be credited as an information source in these publications. Maps of NCNHP
data may not be redistributed without permission.
Also please note that the NC Natural Heritage Program may follow this letter with additional correspondence if a
Dedicated Nature Preserve (DNP), Registered Heritage Area (RHA), Clean Water Management Trust Fund
(CWMTF) easement, or an occurrence of a Federally -listed species is documented near the project area.
If you have questions regarding the information provided in this letter or need additional assistance, please
contact Rodney A. Butler at mciney.butler _ncdcr.gov or 919.707.8603.
Sincerely,
NC Natural Heritage Program
MAILING ADDRESS: Telephone: [phone] LOCATION:
1651 Mail Service Center www.nenV.org 121 West Jones Street
Raleigh, NC 27699-1651 Raleigh, MC 27603

Natural Heritage Element Occurrences, Natural Areas, and Managed Areas Intersecting the Project Area
Resinall Corporation
Project No. NCS000292
April 16, 2018
NCNHDE-5810
Element Occurrences Documented Within Project Area
Taxonomic EO lD Scientific Name "" Co mon Name
Last Element
Accuracy
Federal
State
Global
State
Grtiup4
Observation OCCUrrence
Status
Status
ank
Rank
_
Date Rank
Bird 22212 Haliaeetus leucocephalus Bald Eagle
2009 H
2-High
Bald/Golden
Threatened
G5
S3B,S3
Eagle
N
Protection
Act
Crustacean 32916 Orconectes virginiensis Chowanoke Crayfish
2012-12-03 E
3-Medium
Species of
Special
G3
S3
Concern
Concern
Freshwater 15246 Leptodea ochracea Tidewater Mucket
2012-12-03 E
3-Medium
---
Threatened
G3G4
S2
Bivalve
Natural Areas Documented Within Project Area
SiteTName
1Represeraational Ratin C-ollective Rating `_, ..._:;
CHOIMeherin River Aquatic Habitat R3 (High) C4 (Moderate)
Managed Areas Documented Within Project Area
M aan ged,Ar:Na_me J':T
Conservation Reserve Enhancement Program Easement NC Department of Agriculture, Division of Soil ^State
and Water Conservation
NOTE: If the proposed project intersects with a consenrationlmanaged area, please contact the landowner directly for additional information. If the project intersects with a Dedicated Nature Preserve (DNP), Registered Natural
Heritage Area (RHA), or Federally -listed species, NCNHP staff may provide additional correspondence regarding the project.
Definitions and an explanation of status designations and codes can be found at httnsllncnhde.natutgseroe.arolcontentlhelo. Data query generated on April 16, 2018, source: NCNHP, 02 April 2018. Please resubmit your
information request if more than one year elapses before project initiation as new information is continually added to the NCNHP database.
Page 2 of 4

t
Natural Heritage Element Occurrences, Natural Areas, and Managed Areas Within a One -mile Radius of the Project Area
Resinall Corporation
Project No. NCS000292
April 16, 2018
NCNHDE-5810
Element Occurrences Documented Within a One -mile Radius of the
Area
Bird
22212
Haliaeetus leucocephalus Bald Eagle
2009
H
2-High
Bald/Golden
Eagle
Protection
Act
Crustacean
32916
Orconectes virginiensis Chowanoke Crayfish
2012-12-03
E
3-Medium
Species of
Concern
Dragonfly or
33763
Somatochlora georgiana Coppery Emerald
2004-Pre
H?
5-Very
—
Damselfly
Low
Freshwater
15246
Leptodea ochracea Tidewater Mucket
2012-12-03
E
3-Medium
--
Bivalve
Natural Areas Documented Within a One -mile Radius of the Project Area
CHO/Meherrin River Aquatic Habitat R3 (High) C4 (Moderate)
Managed Areas Documented Within a One -mile Radius of the Project Area
Conservation Reserve Enhancement Program Easement NC Department of Agriculture, Division of Soil State
and Water Conservation
Threatened G5 S3B,S3
N
Special
G3 S3
Concern
Significantly
G3G4 S2?
Rare
Threatened
G3G4 S2
Definitions and an explanation of status designations and codes can be found at https,Hncnhde.natureserve.org/contentfhelo. Data query generated on April 16, 2018; source: NCNHP, Q2 April 2018. Please resubmit your
information request if more than one year elapses before project initiation as new information is continually added to the NCNHP database.
Page 3 of 4

NCNHDE-5810: Resinall Corporation

Pickle, Ken
From:
Pickle, Ken
Sent:
Friday, August 21, 2015 2:23 PM
To:
'Mike Walker'
Subject:
RE: NCS000292
Hi Mike,
Yes, that's it essentially. To re -state it for confirmation:
• I confirm that our database shows that the permittee has made timely application for renewal of the permit.
• But, our backlog is substantial, and has been for a while. We have not been able to deliver to the permittee his
renewed permit coverage.
• Under these conditions the permittee is protected by federal rule. Federal rule anticipates these conditions and
does not seek to make the permittee liable for the agency's failure to deliver the renewed permit. That is, for
the discharges covered by the expired permit he is not liable for 'discharging without a permit.'
•. However, he is obligated to continue to abide by all the provisions of the expired permit until we can deliver the
new permit.
+ 1 can't provide you with a reliable estimate of when we will be able to deliver the new permit coverage.
Hope this helps, let me know if there are follow-up questions.
Best Regards,
Ken
From: Mike Walker [mailto:mwalker(aeil.com]
Sent: Friday, August 21, 2015 1:43 PM
To: Pickle, Ken
Subject: NCS000292
Importance: High
Ken,
Thank you for talking with me regarding the current status of the subject State NPDES Stormwater Permit for Resinall
Corporation in Severn, NC. I understand from our discussion that although the existing permit expired in 2012, you have
on file our renewal application, which was submitted in November of 2011. 1 also understand that Resinall is therefore
responsible to continue to comply with the terms of the expired permit. Finally, I understand that Resinall has no other
obligations regarding compliance associated with this permit.
Please advise if my understanding is correct.
Thank you again for your time.
Best.Regards,
Mike

AEI
Energy and Environment
Industrial Hygiene
Occupational Health
safety
Training
Michael Walker, PF— ct:tu, t.EEn-ap
VP, Energy and Environmental Services
2101 Gateway Centre Bled., Suite 200
Morrisville, North Carolina 27560
Office: 5' 19.459J245
Fax: [phone]
Mobile: [phone]
mwalkeri`3aeil.com
www.eil.corn

resinall corp
Quality Resins For Industry
November 16, 2011
Stormwater Permitting Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
Attn: Mr. Brian Lowther
Reference: NPDES Stormwater Permit Coverage Renewal
Resinall Corp
Permit Number NCS00292
Northampton County
Dear Mr. Lowther,
iLli �Vf
Na V 2 Z ZOl1
DE4R - WATER QUAi.ITy
hVIAOsAHD STORE "*h WANCti
Resinall Corp. requests the renewal of North Carolina NPDES Stormwater Permit Number NCS00292 for
Resinall Corp., 302 North Water Street, Severn, NC, 27877. The application and supplement information
(two copies as requested) are attached.
Item 5 of the supplemental Information; A short narrative describing any significant changes in
industrial activities at the permitted facility. Significant changes could include the addition or deletion of
work processes, changes in material handling practices, changes in material storage practices changes in
the raw materials used at the facility. There are no significant changes, additions, or deletions in the
Resinall Severn facility that affect storm water in any way.
If you have any questions concerning this renewal, please contact Henry G. Boswell, Corporate
Regulatory Manager, at 800.421.0561 or [e-mail].'
ndest Regards,
Henry G. Boswell
Corporate Regulatory Manager
Resinall Corp
P. O. Box 195
Severn, NC 27877
Telephone: [phone]
Cell: 757.651.5717
hboswell resinall.com
cc: Paul Pearce, Plant Manager, Resinall Corp.
Jerry Johnson, V.P. Manufacturing, resinall Corp.
Bill Lewis, Env. & Safety Spec., Resinall Corp
Michael L. Walker, PE, CEM, LEED-AP, The El Group, Inc.
Alan H. McConnell, Kilpatrick Townsend, LLP

Permit Coverage
Renewal Application Form
s National Pollutant Discharge Elimination System Permit Number
Stormwater Discharge Pem-lit- NCSOOQ292
The following is the information currently in our database for your facility. Please review this information carefully and
make all corrections/additions as necessary in the space provided to the right of the current information.
Owner Affiliation Information
Owner / Organization Name:
Owner Contact:
Mailing Address:
Phone Number:
Fax Number:
E-mail address:
* Reissued Permit will be mailed to the owner address
Resinall Corporation
Mr. John Godina
3065 High Ridge Rd
Stamford, CT 06905
[phone]
FacilltvlPermit Contact Information
Facility Name: Resinall Corporation
Facility Physical Address: 302 N Water St
Severn, NC 27677
Facility Contact:
Mailing Address:
Phone Number:
Fax Number:
E-mail address:
Discharge Information
Receiving Stream
Stream Class:
Basin:
Sub -Basin:
Number of Outfalls:
Kirbys Creels
C;NSW
Chowan River Basin
03-01-02
Impaired Waters/TMDL
Does this facility discharge to waters listed as Impaired or waters with a finalized TMDL7 0 Yes XNo 0 Don't Know
( for information on these waters refer to http://h2o.enr.state.nc.us/su/Impaired Waters TMDLI )
CERTIFICATION
I certify that I am familiar with the information contained in the application and that to the best of my knowledge and
belief such information is true, complete and accurate.
Signature
Print dr type flame of person signing a
Date 0ocr.,m_AVFEX .1Zt
149.Q0LAnC_ 'Z G :J4�r 2+-A Z'ylJ�ws14-�v-�
Title
Please return this completed renewal application form to: Stormwater Permitting Unit
Attn: Brian Lowther
1617 Mail Service Center
Raleigh, North Carolina 27699-1617

JON.nf
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North Carolina Division of Water Quality — Stormwater Permitting. Unit
Facility Name:
Permit Number:
Location Address
County
Resinall Corporation
NCS000292
302 N Water St
Severn, NC 27877
Northampton
"I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all
attachments were developed and implemented under my direction or supervision in accordance with a system,
designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP.
Based on my inquiry of the person or persons who manage the system, or those persons directly responsible
for gathering the information, the information gathered is, to the best of my knowledge and belief, true,
accurate and complete."
And
"I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP
has been fully implemented at this facility location in accordance with the terms and conditions of the
stormwater discharge permit."
And
"I am aware that there are significant penalties for falsifying information, including the possibility of fines and
imprisonment for knowing violations."
Sign (accordhi to peewit signatory requirements) and retyrn this Certification. DO NOT
SEND STORMWATER POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION.
Signature
Print or type rfame of person signing above
Date Q6�zgszm 1 20ll
Title
SPPP Certification, Sing

SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL
NPDES STORMWATER PERMIT
Two copies of each of the following shall accompany this submittal in order for the application
to be considered complete:
(Do not submit the site Stormwater Pollution Prevention Plan)
Initials
7� 1. A current Site Map from the Stormwater Pollution Prevention Plan. The location of
industrial activities (including storage of materials, disposal areas, process areas -and
loading and unloading areas), drainage structures, drainage areas for each outfall,
building locations and impervious surfaces should be clearly noted.
2. A summary of Analytical Monitoring results during the term of the existing permit
(if your permit required analytical sampling). Do not submit individual lab reports.
The summary can consist of a table including such items as outfall number,
parameters sampled, lab results, date sampled, and storm event data. H
X 3. A summary of the Visual Monitoring results. Do not submit individual monitoring
reports. The summary can consist of a table including such items as outfall number,
parameters surveyed, observations, and date monitoring conducted.
X 4. A summary of the Best Management Practices utilized at the permitted facility.
Summary should consist of a short narrative description of each BMP's in place at
the facility. If the implementation of any BMP's is planned, please include
information on these BMP's.
S. A short narrative describing any significant changes in industrial activities at the
permitted facility. Significant changes could include the addition or deletion of
work processes, changes in material handling practices, changes in material storage
practices, and/or changes in the raw materials used by the facility.
6. Certification of the development and implementation of a Stormwater Pollution
Prevention Plan for the permitted facility (Sign and return attached form).
If the final year analytical monitoring of the existing permit term has not been completed
prior to filing the renewal submittal, then the last years monitoring results should be submitted
within 30 days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal
waiting on lab results)

resinall°
resinaf corporation Phone: [phone]
corp oration S O-Box 19vrn NC,27$77 Fax: [phone]
Memorandum
To: Henry Boswell _ J
From: Bill Lewis W/2
Date: Tuesday, November 01, 2011
Subject: Stormwater Pollution Prevention Best Management Practices (BMP's)
The Stormwater Pollution Prevention Best Management Practices (BMP's) requested for the stormwater permit
renewal are discussed below.
(1) Grass has been maintained along open drainage ditches to help minimize erosion and sedimentation. Periodic
inspections of the ditches are made to help detect and eliminate any sedimentation or erosion problems found. (2.)
Resinall's Preventative Maintenance System identifies equipment inspection time intervals. A good preventative
maintenance system decreases the potential to contaminate stormwater runoff. Daily visual inspections, conducted
by shift supervisors will reveal deficiencies, if any, in our preventative maintenance system. If deficiencies are
found, improvements can be made immediately. (3.) Good Housekeeping is another best management practice.
Employees are trained to maintain a clean work environment. (4.) Resinall's Contingency and Spill Prevention,
Control, and Countermeasure Plan (SPCC) contains the spill prevention and response procedures employees need to
know, when responding to an emergency that could potentially contaminate stormwater. Employees are trained
annually on our SPCC plan. (5.) Training on our Stormwater Pollution Prevention Plan is conducted annually along
with our SPCC Plan. (6.) Visual site inspections are conducted on a routine basis by supervisors and management.
(7.) Record keeping is another important best management practice. Records are kept for fueling, vehicle
maintenance, loading and unloading, liquid storage, inventory levels, and waste management inspections whether
they are daily, monthly, or quarterly. (8.) Dust collection systems at Flaker Belt I and Flaker Belt 4 are inspected
periodically to assure that the pollution control devices are working properly. (9.) Inspections of rework and
nonhazardous waste storage areas are performed routinely to assure areas are kept clean and free debris. (10.)
Inspections of Southern and Northern Tank farm railcar loading and unloading areas are performed routinely to
assure that no spilled material is present that could possibly contaminate stormwater. Improvements were made in
2003 to the material transfer system used for loading and unloading rail cars to eliminate fugitive air emissions.
(11.) Inspections of all tank truck loading and unloading areas are performed routinely. (12.) Vehicle fueling
stations are inspected daily to assure the area is kept clean and free of spilled material. (13.) When new construction
is being conducted, daily inspections are performed in this area to assure there is no construction erosion.
Contractors are trained prior to construction work to minimize the chance of construction erosion.
If you have any questions or comments, please let me know.

STORMWATER SAMPLING ANALSIS RESULTS
Date: 10/19/2011
Stormwater
Benchmark Values
2011
2010
2009
2008
2007
Stormwater
for Analytical
Average
51412011
Average
Average
Average
Average
Outfall # Discharge Characteristics
Monitoring
(mg/1)
(mgfi)
(mg l)
(mg l)
(mgll)
(mg")
001 Chemical Oxygen Demand (COD)
120
18.8
< 10.0
27.0
1.0
25.0
31.0
Total Phosphorus
2
0.493
< 0.1
0.343
0.215
0.899
0.910
Total Suspended Solids (TSS)
100
12.2
23.0
3.0
32.0
1.0
2.0
Total Nitrogen (TN)
30
2.4
1.4
2.8
1.68
2.8
3-4
PH (standard units)
6-9
7.76
7.41
7.76
7.17
8M
7.85
Total Flow (MG)
0.043
0.016
0.005
0.166
0.011
0.016
Total Rainfall (Inches)
0.6
0.5
0.5
0.5
1.1
0.2
002 Chemical Oxygen Demand (COD)
120
12.2
< 10.0
11.0
1.0
17.0
22.0
Total Phosphorus
2
0.588
< 0.1
0.295
0.258
0.568
1.720
Total Suspended Solids (TSS)
100
17.6
22.0
2.0
45.0
18.0
1.0
Total Nitrogen (TN)
30
2.6
12
2.24
1.12
5.6
2-8
PH
6-9
7.33
7.10
7.36
7.12
7.56
7.52
Total Flow (MG)
0.050
0.014
0.014
0.189
0.007
0.024
Total Rainfall (Inches)
0.6
0.5
0.5
0.5
1.1
0.2

Visual Monitoring Results for Stormwater permit No. NCS000292
October 20.2011
Date
oWC412011
0510412011
2010
2010
2009
2009
2008
2008
2007
2007
Outrall0
001
002
001
002
001
002
001
002
001
002
Color
Light Brown
Light Brown
Light Brown
Light Brown
Light Brown
Light Brown
Clear
Cloudy -Clear
Clear.
Clear
Odor
None
None
None
None
None
None
None
None
None
None
Clarity
Good -Fair
Good
Good
Good
Goad -Fair
Fair
Good
Fair -Good
Good
Good
Floating Solids
None
None -Minimal
Minimal
Minimal
Minimal
Minimal -Some
None
Minimal -None
None
None
Suspended Solids
None
None -Minimal
Kitimat
Minimal
Minimal
Minimal -Some
None
Minima! -None
None
None
Foam
None
None
None
None
None
None
None
None
None
None
OIISheen
None
None
None
None
None
None
None
None
None
None
Erosion or Deposition
No
No
No
No
No
No
No
No
No
No

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14CS000115
jof\NArF
� � r
7 �
Michael F. Easley, Governor
William G. Ross 3r., Secretary
North Carolina Department of Environment and Natural Resources
STAFF REVIEW AND EVALUATION
NPDES Stormwater Permit
Coleen H. Sullins Director
Division of Water Quality
Facility Name: Novozymes
NPDES Permit Number: NCS000115
Facility Location: Franklinton, NC (Franklin County)
Type of Activity: Enzyme producer
Receiving Streams: See Figure 1
River Basin: Tar -Pamlico River Basin, Sub -basin 03-03-01
Stream Classification: C, NSW, Cn
Proposed Permit Requirements: See attached draft permit.
Monitoring Data: See Table 1
Facility Location: See Figure 1
Response Requested by (Date): December 31, 2007
Central Office Staff Contact: Kelly Johnson and/or Jennifer Jones 919 733-5083 ext. 376/
Special Issues:
��x�;;��:,���+Yesue�°�:�'`<r^ .�'�
'-Rath °Seale:'leae to•1Q and `.
Com liance history
2
Benchmark exceedance
4
Location (TMDL, ME
species, etc
1
Other Challenges:
• NIA
1
Difficul Rating:
8/40
Special Issues Explanation:
■ Compliance: The facility was compliant over the past permitting cycle.
■ Benchmarks: The facility exceeded BODS regularly at one outfall. COD data trends do not follow BODS
trends as expected. Suspect possible issues with hold times or other sampling issue. TSS was high once at
each location. Nitrogen and phosphorus data are consistently low.
■ Location: There is no TMDL or impairment. There are no T&E species present.
■ Other challenges: This is a fairly easy permit. Aisha Lau reports that they seemed to be diligent about their
stormwater practices during the site visit.
Page 1 of 8

NCS000115
Description of Onsite Activities:
Novozymes' biological solutions are used in the production of thousands of products that you use in your everyday
life - from the clothes you wear to the sweets that you eat. Naturally -occurring enzymes are the basis for all
Novozymes' products. Using the evolutionary process nature creates new organisms that are better suited for
survival under new conditions. If our scientists are unable to find an enzyme'to solve a specific problem in nature,
they are able to develop it by imitating evolution. Novozymes manufactures both liquid and solid products.
Li uid forms:
Typically an enzyme product contains 1-5% enzyme protein. The enzyme is dissolved in water and stabilizers such
as glycerol, salt and sugar. A more advanced form is the proprietary encapsulated enzyme product that Novozymes
has recently developed, which offers improved stability and a delayed -release feature.
Solid forms:
Solid enzyme products are typically free -flowing powders consisting of particles with a diameter between 0.1 and 1
mm and mith an enzyme content in the range of 1-5% enzyme protein. Novozymes produces several kinds of
granulated and immobilized products. The most important is the T-granulate, which is a low -dusting, reinforced core
particle coated with a waxy material. The T-granulate is predominantly used in powder detergents. Other types
include the BG-granulate, used in enzymes for baking, and the immobilized product Sweetzymer, used in the
conversion of glucose to fructose.
Documents Reviewed:
• NPDES Stormwater Permit Application Materials
• Stormwater Permit File
+ Tar -Pamlico River Basinwide Plan
• Draft 2006 303(d) List
• EPA Sector -Specific Permit, 2006 draft
* Natural Heritage Program's Federal Threatened and Endangered Species Database
• 40 CFR Subchapter N, Stormwater Effluent Guidelines
History:
0 31 August 1994: , Permit first issued
• 01 October 1999: Permit re -issued
• 31 October 2000: Permit modified (new facility name)
• 3 March 2004: Permittec notified that the permit would expire on 30 September 2004.
• 01 April 2004: Permittee submitted renewal application.
• Undated Fax (approximately in this timeframe?): DWQ (Darren England) and the facility contact
exchanged an undated fax regarding outfall monitoring. DWQ pointed out a material storage area that may
or may not have been in a drainage area, and specified that the facility either begin monitoring at that outfall
or request representative outfall status for it. Darren England wrote a note on drawing number FAA30806
dated 8/I 1/95 that the area in question was diked and drained to the waste processing facility per his
discussion with the facility contact. This issue was addressed by installing appropriate piping, as was
discussed at the August 2006 site visit.
• August 2006: Site visit (This site visit is referenced in the 3 May 2007 letter, though no site visit report is
on file, and no further information is available in BIMS).
0 3 May 2007: DWQ acknowledged receipt of the application.
b 27 November 2007: DWQ contacted the applicant via email (the previous phone number was incorrect) to
obtain additional information about the facility. See phone log.
Page 2 of 8
r-,

Novozymes
Page 3 of 8

WCS000115
Central Office Review Summary:
1. Owner's Other Permits:
o NCG500115: Non -contact cooling water
o WQ0002806: Surface irrigation
o WQ0003487: Distribution of residual solids
2. General Observations: In general, this site does not raise any red flags. There are some questions about the outfalls
onsite, however. The material storage area issue that is discussed in the "History" section of this staff report appears
to have been addressed appropriately. The site visit report (a letter dated 8/11/06) says that the facility has kept
process water and stormwater conveyances separate and has marked the drainage with a color -coded system. (The
site map containing the stormwater drainage is FAA30806,'and the latest date on file is 8/11/95.
3. Im�nrment: Buffalo Creek (subbasin 03-03-01, index 28-78-1-10) is not listed on the 2006 303(d) list, and
therefore there is also no TMDL. The 2004 Basinwide Plan also does not address Buffalo Creek.
4. Threatened and Endangered: There are no T&E species present in the. receiving stream.
5. Location: Franklinton, NC is in subbasin 03-03-01. This facility is just off of Highway 56 east of Franklinton
and west of Louisburg. BIMS says that this facility is in subbasin 03-03-02, but it appears that it is actually in
subbasin 03-03-01. Note that the previous permits listed the receiving stream as "UT of Buffalo Creek, a c ass
WS-IV NSW stream". However, I believe that the facility was previously incorrectly located. S �
6. Industrial Changes Since Previous Permit:
o Changes as of submittal: Conversion of several storm drains to process wastewater drains in raw
material unloading areas
o Changes since submittal: No
Analytical Monitoring rNot es: In general, Outfall 1 had fewer benchmark excursions than Outfall 2. Outfall 2
had consistently high BOD5 values, and unexpectedly, the COD values were not as high. Typically, COD values
are —4 times as high as BOD5. (Perhaps mention in the final permit cover letter that they should talk to their
analytical laboratory to ensure that they understand the hold times associated with these samples) .It is
unclear as to whether or not this is due to the process at the plant or if it is due to analytical error. The facility
did not collect all of the samples during the required timef-ame. However, the facility corrected the mistake by
collecting samples at 2-month intervals after they realized the error. Three samples were collected between
March and August 2004. This is'not typically the way DWQ prefers to see the data. However, the two
parameters of concern (BOD5 and COD) would be expected to be higher during warmer months, and so this data
may provide a better perspective of the conditions onsite at the "worst case" scenario. The other parameters, ,
TSS, TKN, TP, and NO3-NO2 would only be marginally affected by temperature. Algae is more prolific during
warm months, which may have decreased the nutrient parameters to some degree, however, the data for these
parameters is sufficiently low such that I do not believe temperature was a significant variable in the data
collected.
8. Qualitative Monitoring Notes: In general, there are no significant issues of concern. There were occasional
floating solids, and there appears to be a housekeeping issue regarding plastic strapping at the facility.
Presumably, this strapping is the wrapping for a raw material that occasionally makes its way to the outfall. This
issue was not addressed in the inspection report from the August 2006 site visit. If there is a future site visit, it is
recommended that we ask about this issue.
9. EPA Sector -Specific Permit_& 40 CFR Subchapter N: This facility does not fall easily into any of the EPA
Sectors or any of the categories in Subchapter N. The Sectors that are most closely related are Sector C
(Chemical and Allied Products Manufacturing) and Sector U (Food and Kindred Products). Neither sector
addresses enzymes, however. Therefore, I have reviewed the information for these Sectors, but have not found
any of the monitoring requirements to be applicable. Similarly, no parameters are addressed as a result of the
CFR.
Page 4 of 8

NCS000115
Table 1: Analytical Monitoring*
Required
Sample
Total
Precipitation
Duration
BOD
COD
TKN
NO -NO
TP
TSS
Benchmark:
Benchmark:
Benchmark:
Benchmark:
Benchmark:
Benchmark
Sampling
Date
Flow
(in)
(hours)
Range
(MGD)
30 mg/L
120 mg/L
20 mg/L
10 mglL
2 mglL
100 m /L
Outfall 1
10/1102-
12/31/02
111 /03-
"
3131103
411103-
6130/03
7/1103-
9/4/2003
0.0296
1
2.00
22.0
75.0
0.95
0.80
0.40
11.30
9/30103
WA
4/12/20
.0222
.75
3.25
6.1
65.0
1.21
0.82
0.50
25.00
WA
6/4/20
.0592
2
3.00
9.3
51.1
2.63
1.56
0.50
WA
8/12/20
.0444
1.5
1.00
16.7
57.3
0.90
0.42
0.30
55.70
Outfall 2
10/1/02-
12/31/02
1 /1103-
3131 /03
4/1103-
6/30103
711/03-
914/200
.2873
V
J2.00 48.0
1.34
1.33
0.40
24.00
9/30103
WA
4112120
.2155
.75
19.0
1.40
1.13
0.37
11.00
NIA
6/4/20044.5746
21
3.00 5.4 25.8
0.97
0.53
0.05
18.60 _
WA
8/12120
.4309
1-51
1.00
7.23
1.38
1.09
"NmOver Current Benchmark
Data Not Collected
'Note in file that the lack of sampling during the required timef -ame was an oversight, and that they conducted testing at 2-month intervals after they realized the error.
Page 5 of 8

,� �p00115
for a No Exposure Exclusion from NPDES stormwater discharge permit requirements. Additional information
' is provided in Part I Section A.
V
Discussions with permittee: Randy Green, 919.494.3001, 27 November 2007
1. Owner/facility data are still correct? Contact people still correct? (Jack Blackmer and Randy Green were the
contacts during the 8/06 inspection. Steve Stadelman signed the application in 3104 and was also the person to
whom the 5107 application receipt letter was directed.)
a. Owner and facility names are correct. Randy Green is the new contact person.
2. Have there been any facility or process changes in the past few years?
a. No
3. Where are the two outfalls? There is a ditch that runs along one side of the property (no directional arrows on the
map, but it is on the side of the facility where the lagoons are, and at the "top" of the map). Are both of the outfalls
on this ditch? Where, specifically?
a. Area #3 drains to the second outfall. The outfall is at the bottom right corner of area #3 at the culvert. The
outfall flow goes along a street side ditch from "F" block to "M" block then under the road to an unnamed
tributary of Buffalo Creek.
Page 7 of 8

I
NCS000 115
-t4,q
Recommendations- Based on the documents reviewed, the application information submitted one sufficient to
issue an Individual Stormwater Permit.
Prepared by (Signature) Date
Stormwater Permitting Unit Supervisor
Concurrence by Regional Office 0 K-1 &"a Da
Date Water Quality Supervisor,
Regional Office Staff Comments
Av/
/6V
f.
10
Page 8 of 8

February 1, 2008
Notes on Novozymes, Inc. Staff Report (NCS000115):
Stream ID and Class was investigated, and BIMS did not find the Correct section of Buffalo
Creek initially because it was listed as Buffalo Creek (South Side Tar River).
Correct information is:
Stream Class: WS-IV, NSW
Stream ID: 28-22
Stream Name: Buffalo Creek (South Side Tar River).
Sub -Basin: 03-03-01(Tar-Pamlico River Basin)
Jennifer M. Jones

NC Division of Energy, Mineral and Land Resources
NPDES Stormwater Permit Contacts Summary
NC I)EMI.R ltaa the follnwine contact Information in our Permit DAjabage for your permit Rs of 2121/2018,
Permit Number: NCS000292
Permit Type: 5tflr# WIterDlschaMe._Indlvldual
Facility Name: Reslnall Corporation
Facility Addressl- 302 N Water Sk
Facility Address2:
City, State & zip: Severn. NC 27877
Owner Name: Reslnall Corporation
OwnerTypa: Non -Government
✓ OwnerAftillatlon: LRX— &CAIy1a,
Addresol: 3065 Highh Une Rd
Address2.
City, State & Zip., Stamford. Cr 069D5
Work phone: [phone]
Email Address: loodlnadbreslnall.com
Billing Month: Decombe
Involce Number Invoice Date Involce Due Date
Contact Name7ltta Addrosa
¢e, C�a�i r1a 3065 N_i+ ��
Owner Type Group: Oroanizatlan \
Title:
Fax: [phone]
IGnOigA, �j Phone En To&,
r1L �
Z(3" 3 / —1 iab
Contact Name M7t�LLLQ� 11�. Addregg Phone En imall
"Ma Krue MaA�eh� 302 N Water St, Severn, NC 27877 252-585-1445 252-585.0898 f $treslnall.co
m
PerM irr
Contact Name L, ? Address Phone FAX
eswelh , , Enui�nr, M4n%Al , 3Q2 N Water St, Severd, NC 27877 `9�19.585-1445 252-585-0898 b os greslnall.co
Contact Name
III Lewis
2/21/2018
ji c o-A r-&nfl ► *+ 302 N Water St, Severn, NC 27877
ISZ wls— 4K, ZSL A�fox r`60h w) i
con,
1
Cow)
Page 1

25-14 Wiccacon River (Hoggard Swamp)
From source to Chowan River
lRCategory: ACS: Parameter Of Interest:
5 EC Benthos Fair (Nar, AL, FW)
if MC Fish Tissue Non Mercury (none exceeding criteria, FC, NC}
4t EC Fish Tissue Mercury (Nar, FC, NC)
25-4-8-8 Cutawhiskie Swamp
From source to Potecasi Creek
22.5 FW Miles C;NSW
Collection Year: 303(d) yr:
2005 1999
2012
2012 2008
17.0 FW Miles C;NSW
lRCategory:
ACS:
Parameter Of Interest:
Collection Year: 303(d) yr:
1
MC
Benthos Moderate (Nar, AL, FW)
2010
4t
EC
Fish Tissue Mercury (Nar, FC, NC)
2012 2008
25-4-3-1 Ivy Creek 1.0 FW Miles C;NSW
From source to Jordans Millpond, Cypress Creek
lRCategory:
ACS:
Parameter Of interest:
Collection Year: 303(d) yr:
3a3
DI
Benthos Not Rated (Nar, AL, FW)
2011
4t
EC
Fish Tissue Mercury (Nar, FC, NC)
2012 2008
25-4-4 Kirbys Creek 13.7 FW Miles C;NSW
From source to Meherrin River
lRCategory:
ACS:
Parameter Of Interest:
Collection Year: 303(d) yr:
1
MC
Benthos Natural (Nar, AL, FW)
2010
4t
EC
Fish Tissue Mercury (Nar, FC, NC)
2012 2008
2014 NC Water Quality Assessment -for 305(b) Page 299 of 1069

Bennett, Bradley
From: Valentine, Thad
Sent: Monday, April 23, 2018 9:08 AM
To: Bennett, Bradley
Subject: RE: Draft Permit for Review and Site Visit - NCS000292 - Resinall Corporation
Bradley
You can go ahead and issue the permit and I will inspect the facility in the near future
From: Bennett, Bradley
Sent: Sunday, April 22, 2018 9:45 PM
To: Valentine, Thad <[e-mail]>
Subject: Re: Draft Permit for Review and Site Visit - NCS000292 - Resinall Corporation
Thad,
You want us to hold off on issuance until you do the inspection or you okay with issuing the permit and
scheduling the permit after?
Gi]
Bradley Bennett
Stormwater Program Phone: [phone]
NC Division of Energy, Mineral 8 Land Resources Fax: [phone]
1612 Mail Service Center Email: [e-mail]
Raleigh, NC 27699-1612
Email correspondence to and from this address may be subject to public records laws
From: Valentine, Thad
Sent: Friday, April 20, 2018 9:55 AM
To: Bennett, Bradley
Subject: RE: Draft Permit for Review and Site Visit - NCS000292 - Resinall Corporation
I haven't been able to get that one scheduled yet.
From: Bennett, Bradley
Sent: Thursday, April 19, 2018 12:32 PM
f

To: Valentine, Thad <[e-mail]>
Subject: RE: Draft Permit for Review and Site Visit - NCS000292 - Resinall Corporation
Hey Thad,
Just wanted to touch base on this one. In BIMS it looks like you have done the site visit, but only the
inspection date was in the report. Just wanted to check and see if there is any concern with this one from
what you saw at the site.
Thanks
3��
From: Valentine, Thad
Sent: Thursday, March 01, 2018 2:17 PM
To: Bennett, Bradley <[e-mail]>
Cc: Denton, Bill <[e-mail]>
Subject: RE: Draft Permit for Review and Site Visit - NCS000292 - Resinall Corporation
Bradley
I'll do the best I can to get out to this and the other sites. If you don't hear from me by the time you need
comments go ahead with address the renewals how you see fit. I have made folders for each one and plan to
inspect them but just can't be sure I can get to them before you need my input.
From: Bennett, Bradley
Sent: Wednesday, February 28, 2018 12:24 PM
To: Denton, Bill <[e-mail]>; Valentine, Thad <t_had.valentine@ncde_nr.gov>
Subject: Draft Permit for Review and Site Visit - NC5000292 - Resinall Corporation
Bill and Thad,
Here is another draft permit renewal in your region. I'm not picking on you, it just happens that the oldest
renewals are in your region. The next one is going to WIRO, I promise!
I'm asking for your comments on the attached draft individual NPDES Stormwater permit renewal for Resinall
Corporation — NCS000292.
Attached are the following documents for your review:
1. Draft permit NCS000292
2. Cover letter to permittee — outlines the major changes from the previous permit
3. NCS000292 Renewal application from permittee
4. Some supplemental monitoring data for the last few years since the application.
5. Updated Site Map.
N

The last inspection of their facility looks to have been in 2011. We are proposing to remove some of their
monitoring parameters because the data over the last 10 years is coming in under the benchmarks (see cover
letter for info on the specific changes). We are maintaining some base parameters in the draft permit. I
would appreciate your feedback on this to see if you feel any of the parameters should stay in the
permit. What we have removed are basically nutrient parameters where we were gathering data because
they are in an NSW watershed.
I'm sending the draft permit to the permittee today and I expect to have the permit out to public notice by the
middle of next week. I would appreciate it if you could schedule the site visit and get me any comments you
may have within the next 30 days. Let me know if that is a problem.
The facility contact person is Bill Lewis: [e-mail] [phone].
Thanks Guys!
Bradley Bennett Phone: [phone]
Stormwater Permitting Program Fax: [phone]
NC Division of Energy, Mineral and Land Resources j Email: bradley.bennett@ncden_r.gov
1612 Mail Service Center
Raleigh, NC 27699-1612

•
•
•
•
NC -Division of Energy, Mineral and Land Resources
Review of Permit Renewal — NCS000292
Resinall Corporation
51C 2851= Pairits; varnishes, enamels and allied products -> Rosin resins; hydrocarbon resins and
specialty resins'.
Monitoring -The facility has been monitoring for COD, TSS, TN, TP and pH. Previous permit did
have tier system (2 tiers)
o Data summary was given as averages. Most numbers low enough that exceedances
unlikely. Checked Central Files for 2015, 2016 and 2017 numbers. Data was okay and
did not exceed benchmarks.
a TN and,TP. monitoring because it is an NSW watershed. Data -do not indicate nutrient
problems: Drop these parameters.
o Maintain COD, TSS and pH monitoring.
o Tier structure adjusted to have the three levels in current permits.
o VM monitoring changed to be consistent with current permits.
o Pararrike'r.codes added to permit.
Facility drains to a"UT to Kirbys Creek 25-4-4 in the Chowan River Basin, class C NSW. 2014
Assessment Report shows no listing for this stream segment other than the statewide Hg listing
and this facility has no indication of Hg source. Basin is NSW, but facility monitored for nutrient
parameters since 2007 with no benchmark exceedances. There is no specific strategy or TMDL
developed far the.Chowan river basin for nutrients that would impact this,facility:.
NC National. Heritage�.review-The letter in the file.and map indicates two aquatic resources
near the project site:.,However, the Resinall site actually drains away from the location of these
resources. Note added to the NHP map. See NHP letter and map on next page.
RRO — Email from Thad 3/1/2018 indicated he would try and get to the site but may not be
before: time to issue. Indicated that we could move forward and he would inspect as soon as he
could. BIMS indicates -the facility was inspected 3/26/18 but the only thing in the inspection
report is the date.of inspection. Message to Thad for:more info. Thad resoonded 4/23/2018
that we could go ahead with issuance of permit and he would schedule an inspection.

_, rT
t ^�.• . '� 1+ � �aF'-� 1 gip. "" �' � q1��G� ��
� .� areas here {
� :_--, / .
rL �� ` f tlr Jje rrin 1 ;t i
Aker••,
Facility drains
to'UTto
Kirbys Creek ,Severn
10
�� �� / _ ���v`� .�;.� �.-�.i' �.�''*,.~ � •��_ "ems
i
Facility doesn't drain:to the sections noted with elements in NCNHP report:

Central Files: APS _ SWP
4/23/2018
Permit Number NCS000292 Permit Tracking Slip
Program Category
Status Project Type
NPDES SW
In draft Renewal
Permit Type
Version Permit Classification
Stormwater Discharge, Individual
individual
Primary Reviewer
Permit Contact Affiliation
bradley,bennett
Bill Lewis
Env Safety Specialist and
Coastal SWRuIe
302 N Water St
Severn NC 27877
Permitted Flow
0
Facility
Facility Name
Major/Minor
Region
Resinall Corporation
Minor
Raleigh
Location Address
County
302 N Water St
Northampton
Facility Contact Affiliation
Severn NC 27877
Paul Pearce
Manager Plant
302 N Water St
Owner
Severn
NC 27877
Owner Name,
Owner Type
Resinall Corporation
Non -Government
Owner Affiffation
Lee Godina
3065 High Ridge Rd
Dates/Events Stamford CT 06905
Scheduled
Orig Issue App Received Draft Initiated Issuance Public Notice Issue Effective Expiration
12/16/1994 11/21/2011 2/27/2018 3/2/2018 4/24/2018 5/1/2018 4/30/2023
Regulated Activities Requested !Received Events
Stormwater (activities not covered) Region comments on draft requested 2128118
Varnishes and allied products manufactur Region comments on draft received 4123/18
Additional information received 2/26118
Outfall 001
Waterbody Name
Streamindex Number
Current Class
Subbasin
Kirbys Creek
25-4-4
C;NSW
03.01-02
Outfall 002
Waterbody Name
Streamindex Number
Current Class
Subbasin
Kirbys Creek
25-4-4
C;NSW
03-01-02

.1 y

i i
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Colleen H. Sullins Dee Freeman
Governor Director Secretary
September 26, 2011
Mr. John Godina
Resinall Corporation
3065 High Ridge Rd
Stamford, CT 06905
9af��� ,r,, ,; , • ? g2p�r
VC
Subject: NPDES Stormwater Permit Coverage Renewal
Resinall Corporation
Permit Number NCS00292
Northampton County
Dear Perri
Your facility is currently covered for stormwater discharge under NPDES Permit NCS000292. This
permit expires.on May 20, 2012. To assure consideration for continued coverage under your individual
permit, you must apply to the Division of Water Quality (DWQ) for renewal of your permit. Enclosed
you will find an individual permit Renewal Application Form, Supplemental Information request, and
Stormwater Pollution Prevention Plan Certification for your facility.
Filing the application form along with the requested supplemental information will constitute your
application for renewal of this permit. Until your permit renewal is completed and you receive a new
permit, please continue to comply with all conditions and monitoring requirements in your expired
NPDES stormwater permit.
The application and supplement must be completed and returned to DWQ by November 22, 2011.
Failure to request renewal within this time period will result in delay of your permit renewal and may
result in a civil assessment. Discharge of stormwater from your facility without coverage under a valid
stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and could result in
assessments of civil penalties of up to $25,000 per day.
If you have any questions regarding permit renewal procedures please contact Brian Lowther of the
Stormwater Permitting Unit at (919)-807-6368 or [e-mail].
Sincerely,
Bradley Bennett, Supervisor
Stormwater Permitting Unit
Cc: Central Files
SPU Files
Raleigh Regional Office
1617 Fail Service Center, Raleigh North Carolina 27699-161
Locatinn: 512 N. Salisbury St. Raleigh, North Carolina 27604
Phone: [phone] L FAX: [phone] Customer Servicr,: 1-877-h23-6748
Intern( :vvvvw.n�xaterquahty.org
An i11a: Oporto- diy 1 Affirmative Act;:,., Employer
NorthCaro hna

�Op WATF,, Permit Cov�ge i
p` Renewal Application Form
National Pollutant Discharge Elimination System Permit Number
Stormwater Discharge Permit NC5000292
The following is the information currently in our database for your facility. Please review this information carefully and
make all corrections/additions as necessary in the space provided to the right of the current information.
Owner Affiliation Information
Owner / Organization Name:
Owner Contact:
Mailing Address:
Phone Number:
Fax Number:
E-mail address:
* Reissued Permit will be mailed to the owner address
Resinall Corporation
Mr. John Godina
3065 Nigh Ridge Rd
Stamford, CT 06905
[phone]
FacilitvlPermit Contact Information
Facility Name: Resinall Corporation
Facility Physical Address: 302 N Water St
Severn, NC 27877
Facility Contact:
Mailing Address:
Phone Number:
Fax Number:
E-mail address:
Discharge Information_
Receiving Stream
Stream Class:
Basin:
Sub -Basin:
Number of Outfalls:
Kirbys Creek
C;NSW
Chowan River Basin
03-01-02
Impaired Waters(TMDI,
Does this facility discharge to waters listed as impaired or waters with a finalized TMDL? ❑ Yes ❑ No 0 Don't Know
( for information on these waters refer to http://h2o.enr.state.nc.us/su/impaired Waters TMDL/ )
CERTIFICATION
I certify that I am familiar with the information contained in the application and that to the best of my knowledge and
belief such information is true, complete and accurate.
Signature
Print or type name of persons signing above
Date
Title
Please return this completed renewal application form to: Stormwater Permitting Unit
Attn: Brian Lowther
1617 Mail Service Center
Raleigh, North Carolina 27699-1617

http://nhpmap.enr.state_nc_us/gmap75_main.phtml?grp_eo_py=Y&grp_major roads=Y&gr...
North Carolina NHP Info System

i
1 of 1 4/4/2007 10:03 AM

Select http://nhpmap.enr.state.nc.us/forms/eo/eo_py_eo_sclect.phtmi?&gid=&label=&scientific_n...
Element Occurrence(s)
Found Q Element Occurrence(s)
Scientific EO Common Last EO State Federal State Global EO EO
Select Gid Observed Protection Protection
Nance Nb Name pate Rank Status Status Rank Rank Accuracy ID
No Records
1 of 1 4/4/2007 10:03 AM

-t
March 16, 2007
Mr. Henry Boswell
ResinaIl Corporation
PO Box 195
Severn, NC 27877
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Subject: Draft Permit, NCS 000292
Resinall Corporation
Northampton County
Dear Mr. Boswell:
Alan W. Klimek, P.E., Director
Division of Water Quality
Enclosedmith this letter is a copy of the draft stormwater permit for your facility. Please review the draft very carefully to
ensure thorough understanding of the conditions and requirements it contains.
The draft permit contains the following significant changes from this facility's current permit:
• pH has been added for analytical monitoring per the Division's revised strategy for all individual permits.
• Total nitrogen has been added for analytical monitoring because the receiving water is nutrient sensitive.
• Toluene has been removed from requirements after discussion with plant personnel about the nature of toluene
usage onsite.
• You are responsible for all monitoring until the renewal permit is re -issued for the permitting cycle following the
. 2007-2012-cycle. See Footnote 1_ ofTabies.l, 4, and 5,-_.---_-----�_-----.-_.._---.----�_----�_-..---.-.---..-.-.--,
• Benchmarks have been added to this draft permit.
• All analytical monitoring has been changed to semi-annually.
• The flow reporting requirement has been removed per the Divison's revised strategy. (The total rainfall and event
duration parameters have been retained.)
• Part II Section A has been revised. It now specifies all of the items to include on the site map.
• Vehicle maintenance has been revised to semi-annually in order to coincide with analytical and qualitative
monitoring. If you begin to conduct these activities onsite, you will be subject to the requirements in this permit.
• You are required to collect all of the analytical monitoring samples during representative storm events as defined in
this permit. Qualitative monitoring does not have to be performed during a representative storm event
Please submit any comments to this draft no later than thirty (30) days following your receipt of this letter. Comments should
be sent to the address listed at the bottom of this page. If no adverse comments are received from the public or from you, this
permit will be issued in approximately two months.
If you have any questions or comments concerning this draft permit, contact me at [phone] x 376 or
[e-mail].
Since ely,
elly Johnson
Environmental Engineer
enc: Draft Permit
cc: Raleigh Regional Office, Myrl Nicely
Central Files
Stormwater Permitting Unit File
1Caro
PAN
North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone [phone] Customer Service
Internet: h2o.enr.state.nc.us 512 N. Salisbury St. Raleigh, NC 27604 FAX [phone]
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w a
r
March 13, 2007
Mr. Henry Boswell
Corporate Regulatory Manager
Resinall Corporation
Water Street
P.O. Box 195
Severn, NC 27877
Michael F. Easley, Governor
William G. Ross, Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E., Director
Division of Water Quality
Subject: Compliance Evaluation Inspection 3/l/2007
Stormwater Permit No. NCS000292
Resinall Corporation
Severn, NC
Northampton County
Dear Mr. Boswell:
On March 1, 2007 Ms. Kelly Johnson, Central Office, and Mr. Myrl Nisely of the Raleigh Regional Office
of the Division of Water Quality conducted a Stormwater Compliance Evaluation Inspection with your
assistance, along with that of Steve Blowe, Bill Lewis, and Paul Pearce. It was a pleasure meeting all of
you, and thanks for the help that was given. The permit expired March 31, 2005, and an application for
renewal was submitted to DWQ September 2004.
The plant was in compliance with the permit, and had anchored the program around a well -written and
updated Stormwater Pollution Prevention Plan. Please see the attached checklist noting the topics that were
covered during the inspection.
Annual analytical data gathered during the past permit cycle, submitted with the permit renewal, was
sparse. Two reasons were given: 1) 2004 was a dry year in which no flow could be sampled, and 2)
Resinall stopped sampling when the permit expired. If no flow occurs in the future, please submit a report
form marked "No Flow to Sample" so DWQ will know the sampling was not being ignored. The old
permit did not explicitly address what to do after the permit expired, but it is expected that a facility will
continue to operate under the conditions and responsibilities of the old permit until a new one is issued.
These instructions will be more clearly worded in future permits. See CFR40,§ 122.6 Continuation of
expiring permits. (a) EPA permits. When EPA is the permit -issuing authority, the conditions of an expired
permit continue in force under 5 U.S.C. 558(c) until the effective date of a new permit.
If you have any comments or questions, please contact me at 919-791-4200.
Sincerely,
Myrl A. Nisely
cc; ' Kelly Johnson, Stormwater Permitting Unit
RRO/SWP files
Water Quality Central Files None Carolina
�tum!!y
North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone [phone] Customer Service
Internet: www.ncwaterauality.org 1628 Mail Service Center Raleigh, NC 27699-1628 FAX [phone]
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Date: 03/01/2007
Questions for SW Permit Inspections
Permit No. NCS000292 Facility: Resinall Corporation
Time In: 10:00 AM Departure Time: Noon Inspector(s): Myrl Nisely, Kelly Johnson
YES
NO
NA
NE
1.
Is a copy of the Permit and the Certificate of Coverage available at the site?
®
❑
❑
❑
2.
Does the Plan include a General Location (USGS) map?
®
❑
❑
❑
3.
Does the Plan include a "Narrative Description of Practices"?
®
❑
❑
❑
4.
Does the Plan include a detailed site map including outfall locations?
®
❑
❑
❑
5.
Does the Plan include a list of significant spills in the past 3 years?
®
❑
❑
❑
6.
Has the facility evaluated all. illicit (non stormwater) discharges to the storm sewer system? ®
❑
❑
❑
7.
Has the facility evaluated feasible alternatives to current practices?
®
❑
❑
❑
8.
Does the facility provide all necessary secondary containment?'
®
❑
❑
❑
9.
Does the Plan include a BMP summary?
®
❑
❑
❑
10.
Does the Plan include a Spill Prevention and Response Plan (SPRP)?
®
❑
❑
❑
11.
Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
®
❑
❑
❑
12.
Does the facility provide and documient Employee Training?
®
❑
❑
❑
13.
Does the Plan include a list of Responsible Party(s)?
®
❑
❑
❑
14.
Is the Plan reviewed and/or updated annually?
®
❑
❑
❑
15.
Does the Plan include a Stormwater Facility Inspection Program?
®
❑
❑
❑
16.'
Has the Plan been implemented?
®
❑
❑
❑
17.
Has the facility conducted its Qualitative Monitoring semi-annually?
®
❑
❑
❑
18.
Has the facility conducted its Quantitative (Analytical) monitoring?
❑
®
❑
❑
19. Does the facility have Vehicle Maintenance activities on site (uses more than
55 gallons of new motor oil per month)?
❑
❑
®
❑
19a. Has the facility conducted its Annual Quantitative (Analytical) monitoring at outfalls
receiving runoff from Vehicle Maintenance areas?
❑
❑
®
❑
20. Were all outfalls observed (luring the Inspection?
®
❑
❑
❑
21. If the facility has representative outfall status, is it properly documented by the Division?
❑
❑
®
❑
Comments:
Recommendations:
Requirements:

A
WArF9
Q
�� j
.omma— 'C
Mr. Henry Boswell
Resinall Corporation
PO Box 195
Severn, NC 27877
Dear Mr. Boswell:
•Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan, W..Klimek, :P:E ; D� bF,
"� '' '1Division of Water � ` 1i �
March 16, 2007 w I!-Y
MAR 2 0 2007
F }}� RALIG�i R��IQPvt11 OFE 11 l
Subject: Draft Permit, NCS 000292
Resinall Corporation
Northampton County
Enclosed.with this letter is a copy of the draft stormwater permit for your facility. Please review the draft very carefully to
ensure thorough understanding of the conditions and requirements it contains.
The. draftpermit contains the following significant changes from this facility's current permit:
• pH has been added for analytical monitoring per the Division's revised strategy for all individual permits.
• Total nitrogen has been added for analytical monitoring because the receiving water is nutrient sensitive.
• Toluene has been removed from requirements after discussion with plant personnel about the nature of toluene
usage onsite.
• You are responsible for all monitoring until the renewal permit is re -issued for the permitting cycle following the
. 2t107-20I2-cycle. See.Footnote. 1..ofTables.l, 4, and_5 ...-----__ .__-.-- -_.---.__-. __.-.-.----.._—__�
• Benchmarks have been added to this draft permit.
• All analytical monitoring has been changed to semi-annually.
• The flow reporting requirement has been removed per the Divison's revised strategy. (The total rainfall and event
duration parameters have been retained.)
• Part II Section A has been revised. It now specifies all of the items to include on the site map.
• Vehicle maintenance has been revised to semi-annually in order to coincide with analytical and qualitative
monitoring. If you begin to conduct these activities onsite, you will be subject to the requirements in this permit.
• You are required to collect all of the analytical monitoring samples during representative storm events as defined in
this permit. Qualitative monitoring does not have to be performed during a representative storm event.
Please submit any comments to this draft no later than thirty (30) days following your receipt of this letter. Comments should
be sent to the address listed at the bottom of this page. If no adverse comments are received from the public or from you, this
permit will- be issued in approximately two months.
If you have any questions or comments concerning this draft permit, contact me at [phone] x 376 or
[e-mail].
Since ely,
elly lohnson
Environmental Engineer
enc: Draft Permit
cc: Raleigh Regional Office, Myrl Nicely
Central Files
Stormwater Permitting Unit File
IN Caro - a
North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone [phone] Customer Service
Internet: h2o,enr.statem.us 512 N. Salisbury St. Raleigh, NC 27604 FAX [phone]
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NCS000292
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PERMIT
TO DISCHARGE STORMWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION
In compliance with the provisions of North Carol inalGene'ral Statute'143-215.1, other lawful
standards and regulations promulgated and adopted by'tl e,North Carolina Environmental
4 1;, v Al
Management Commission, and the Federal Water Pollutio Control Act, as amended,
"W .
Resinall Corporation
is hereby authorized to discharge t water�from a facility located at
'�Resinall Corporation
302 No Water Street
„. Severn, NC
`. Northampton County
to receiving waters designated'as Kirbys Creek, a class C, NSW stream in the Chowan River
Basin, in accordance with the discharge limitations, monitoring requirements, and other
conditions set forth in Parts I, II, III, IV, V and VI hereof.
Note: Draft Permit Dates are Approximate
This permit shall become effective [May 1, 2007].
This permit and the authorization to discharge shall expire at midnight on [April 30, 2012].
Signed this day [April 30, 2007].'
for Alan W. Klimek, P.E:, Director
Division of Water Quality
By the Authority of the Environmental Management Commission

. •
00 Permit No. NCS000292
PART
Section A:
Section B:
Section C:
PART II
Section A:
Section B:
Section C:
Section D:
17.1114181111
Section A
Section B:
TABLE OF CONTENTS
INTRODUCTION
Individual Permit Coverage
Permitted Activities
Location Map
( `L
MONITORING, CONTROLS, AND LIMI
DISCHARGES
Stormwater Pollution PreventionPlan
Analytical Monitoring` e q Ire`ments
Qualitative Monitoring Requirements
\\\Y
PERMITTED
On -Site Vehicle Maintenance Monitoring Requirements
N"
STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL
PERMITS
Compliance
and Liability
1.
Compliance Schedule
2.
Duty to Comply
3.
Duty to Mitigate
4.
Civil and Criminal Liability
5.
Oil and Hazardous Substance Liability
6.
Property Rights
7.
Severability
8.
Duty to Provide Information
9.
Penalties for Tampering
10.
Penalties for Falsification of Reports
General Conditions
1.
Individual Permit Expiration
2
Transfers
I

Permit No. NCS000292
3. Signatory Requirements
4. Individual Permit Modification, Revocation and Reissuance, or
Termination
5. Permit Actions
Section C: Operation and Maintenance of Pollution Controls
1. Proper Operation and Maintenance
2. Need to Halt or Reduce Not a Defense
3. Bypassing of Stormwater Control Facilities
Section D: Monitoring and Records
1., Representative Sampling
2. Recording Results
3. Flow Measurements w �RT'V dij�
4. Test Procedures
E� i?
5. Representative 0. alh
6. Records Rete t won j
1 g
7. Inspection ,`and�Entry
Section E: Reporting Req` ° uiremerit
1. Discharge- I onitoring Reports
2. Submitting Reports
3. Availability of Reports
4. Non-Stormwater Discharges
5. Planned Changes
6. Anticipated Noncompliance'
7. Bypass
8. Twenty-four Hour Reporting
9. Other Noncompliance
10. Other Information
PART IV LIMITATIONS REOPENER
PART V ADMINISTERING AND COMPLIANCE MONITORING FEE
REQUIREMENTS
PART VI DEFINITIONS
ii

••
00 Permit No. NCS000292
PART I INTRODUCTION
SECTION A: INDIVIDUAL PERMIT COVERAGE
During the period beginning on the effective date of the permit and lasting until expiration, the
permittee is authorized to discharge stormwater associated with industrial activity. Such
discharges shall be controlled, limited and monitored as specified in this permit.
SECTION B: PERMITTED ACTIVITIES
Until this permit expires or is modified or revoked, the perrriittee is authorized to discharge
stormwater to the surface waters of North Carolina or, -separate storm sewer system which has
been adequately treated and managed in accordance with the ter` sand conditions of
individual permit. All discharges shall be in accordance wit the conditions of this permit.
Any other point source discharge to surface waters of he state is prohibited unless it is an
allowable non-stormwater discharge or is covered by,anottrer permit, authorization or approval.
The discharges allowed by this individual permit,shali not cause or contribute to violations of
Water Quality Standards.
This -permit does not relieve the perm' ittee,from responsibility for compliance with any other
applicable federal, state, or locahlaw, rule, standard, ordinance, order, judgment, or decree.
Part 1 Page 1 of 2

•• ••
SECTION C: LOCATION MAP Permit No. NCS000292
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.:. I�g e I ' i s.. (� '� x2 �+ C'1 r r' =51�`� � C� y fkk>tfrssgtEs>�'s§f �,��3" ,r 1',Dgt`�.. � -•-"".` N+,
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r �"��� �� E �f,` � �. ,>✓ Resin all
`4.� i( a Corporation
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[ i'a +k4■ g PPP .J Ak �i
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��� l3EEnr,�.�, as ,' €G�ai � "' �` � E,p�i��!'`""';,.&'�i• ..�oern � ��° a� � ' ' ,�a a� E � t ,'�a 9 µ""� ��
...,, s„1�(z,, ; j, f � }-,��sJY� `}t�., .,�g? � ��� ����•* rw'P � 1 ���'f' E � �', � ' 3 E �,.� y...i f•�;.:.
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Latitude: 36°3111" N
Longitude: 77°11'1 TV NG•S00029.2 Facility %�
d3¢d 1
County: Northampton Resinall Corp., Location '°'`°
Stream Class: C, NSW
Receiving Stream: Kirbys Creek
Sub -basin: 03-01-02 (Chowan River Basin) a ffotth NOT TO SOLE
Part I Page 2 of 2

00
00
Permit No. NCS000292
PART II MONITORING, CONTROLS, AND LIMITATIONS FOR
PERMITTED DISCHARGES
SECTION A: STORMWATER POLLUTION PREVENTION PLAN
The permittee shall develop a Stormwater Pollution Prevention Plan, herein after referred to as
the Plan. This Plan shall be considered public information in accordance with Part III, Standard
Conditions, Section E, Paragraph 3 of this individual permit. The Plan shall include, at a
minimum, the following items:
l . ' Site Plan. The site plan shall provide a description of the physical facility and the
potential pollutant sources which may be expected to contribute to contamination of
stormwater discharges. The site plan shall contain the following:
a. A general location map (USGS quadrangle'map or appropriately drafted
equivalent map), showing the facility's location in relation to transportation
routes and surface waters, the name of the .receiving water(s) to which the
stormwater outfall(s) discharges.,,or f the discharge is to a municipal separate
storm sewer system, the name of the municipality and the ultimate receiving
waters; and accurate latitude`and,longitude of the point(s) of discharge.
b. A narrative description Astage-practices, loading and unloading activities,
outdoor process areas,°dust or particulate generating or control processes, and
waste disposal pr cticbs.
C. A site map drawn to scale with the following items:
(1) Distance legend and north arrow
(2) Location of industrial activities (including storage of materials,
disposal areas, process areas and loading and unloading areas)
(3) Drainage structures
(4) Delineated drainage areas for each outfall
(5) Drainage area for each outfall in acres and percentage of
each drainage area that is impervious
(b) Building locations
(7) Existing BMPs and impervious surfaces
(8) For each outfall, a narrative description of the potential pollutants that
could be expected to be present in the stormwater discharge.
d. A list of significant spills or leaks of pollutants that have occurred at the facility
during the 3 previous years and any corrective actions taken to mitigate spill
impacts.
e. Certification that the stormwater outfalls have been evaluated for the presence of
non-stormwater discharges. The certification statement will be signed in
accordance with the requirements found in Part III, Standard Conditions, Section
B, Paragraph 3.
Part 11 Page I of 7

00
Permit No. NCS000292
2. Stormwater Management Plan. The stormwater management plan shall contain a
narrative description of the materials management practices employed which control or
minimize the exposure of significant materials to stormwater, including structural and
nonstructural measures. The stormwatcr management plan, at a minimum, shall
incorporate the following:
a. Feasibility Study. A review of the technical and economic feasibility of changing
the methods of operations and/or storage practices to eliminate or reduce exposure
of materials and processes to stormwater. Wherever practical, the permittee shall
prevent exposure of all storage areas, material handling operations, and
manufacturing or fueling operations. In areas where elimination of exposure is
not practical, the stormwater management plan shall document the feasibility of
diverting the stormwater runoff away from areasaof potential contamination.
4 w� _
b. Secondary Containment Schedule. A
for bulk storage of liquid materials, sl
Superfund Amendments and Reautho
chemicals, or storage of hazardous; su
contaminating stormwater t
connected directly to storm
controlled by manually acti
secured with a.locking mec
containment area shall"ba
staining, visible sheens,and
stormwater. Accumula
uncontaminated by the
documenting Cthe,indivi �
accumulated storm ate
period of five years.
hedule toprovide secondary containment
age of Section 313 of Title III of the
ion, ct (SARA) water priority
ances-to prevent leaks and spills from
secondary containment devices are
,ance systems, the connection shall be
or other similar devices [which shall be
inismlrand any stormwater that accumulates in the
t minimum visually observed for color, foam, outfall
ry weather flow, prior to release of the accumulated
)rmwater shall be released if found to be
iaterial stored within the containment area. Records
.tal making the observation, the description of the
and the date and time of the release shall be kept for a
C. BMP Summary. A narrative description shall be provided of Best Management
Practices (BMPs) to be considered such as, but not limited to, oil and grease
separation, debris control, vegetative filter strips, infiltration and stormwater
detention or retention, where necessary. The need for structural BMPs shall be
based on the assessment of potential of sources to contribute significant quantities
of pollutants to stormwater discharges and data collected through monitoring of
stormwater discharges.
3. Spill Prevention and Response Plan. The Spill Prevention and Response Plan (SPRP)
shall incorporate an assessment of potential pollutant sources based on a materials
inventory of the facility. Facility personnel (or team) responsible for implementing the
SPRP shall be identified. A responsible person shall be on -site at all times during facility
operations that have the potential to contaminate stormwater runoff through spills or
exposure of materials associated with the facility operations. The SPRP must be site
stormwater specific. Therefore, a SPCC plan may be a component of the SPRP, but may
not be sufficient to completely address the stormwater aspects of the SPRP. The common
elements of the SPCC with the SPRP may be incorporated by reference into the SPRP.
Part 11 Page 2 of 7

ii i
Permit No. NCS000292
4. Preventative Maintenance and Good Housekeeping Program. A preventative
maintenance program shall be developed. The program shall document schedules of
inspections and maintenance activities of stormwater control systems, plant equipment
and systems. Inspection of material handling areas and regular cleaning schedules of
these areas shall be incorporated into the program.
5. Employee Training. Training schedules shall be developed and training provided at a
minimum on an annual basis on proper spill response and cleanup procedures and
preventative maintenance activities for all personnel involved in any of the facility's
operations that have the potential to contaminate stormwater runoff. Facility personnel
(or team) responsible for implementing the training shall identified.
6. Responsible Party. The Stormwater Pollution Prevent*on.Plan shall identify a specific
position(s) responsible for the overall coordination; development, implementation, and
v
revision to the Plan. Responsibilities for all components of the Plan shall be documented
and position_ assignments provided.
7. Plan Amendment. The permittee shall �am�end the -Plan whenever there is a change in
design, construction, operation, or maintenance which has a significant effect on the
potential for the discharge of pollutants to`,surface waters. The Stormwater Pollution
Prevention Plan shall be,reviewed`and undated on an annual basis.
The Director may notify
the Plan does not meet one or more of the
minimum requirements�6f the permit. Within 30 days of such notice, the permittee shall
submit a time schedule to the Director for modifying the Plan to meet minimum
requirements. The permittee shall provide certification in writing (in accordance with
Part III, Standard Conditions Section B, Paragraph 3) to the Director that the changes
have been made.
8. Facility Inspection Program. Facilities are required to inspect all stormwater systems on
at least a semiannual schedule, once in the fall (September -November) and once in the
spring (April - June). The inspection and any subsequent maintenance activities
performed shall be documented, recording date and time of inspection, individual(s)
making the inspection and a narrative description of the facility's stormwater control
systems, plant equipment and systems. Records of these inspections shall be incorporated
into the Stormwater Pollution Prevention Plan.
Stormwater discharge characteristic monitoring as required in Part II of this permit shall
be performed in addition to facility inspections.
9. Implementation. The permittee shall document all monitoring, measurements,
inspections and maintenance activities and training provided to employees, including the
log of the sampling data and of activities taken to implement BMPs associated with the
industrial activities, including vehicle maintenance activities. Such documentation shall
be kept on -site for a period of five years and made available to the Director or his
authorized representative immediately upon request.
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Permit No. NCS000292
SECTION B: ANALYTICAL MONITORING REQUIREMENTS
During the period beginning on the effective date of the permit and lasting until expiration, the
permittee is authorized to discharge stormwater subject to the provisions of this permit.
Analytical monitoring of stormwater discharges shall be performed as specified below in Table
1.
All analytical monitoring shall be performed during a representative storm event. The required
monitoring will result in a minimum of ten analytical samplings being conducted over the term of
the permit at each stormwater discharge outfall (SDO). The permittee shall complete the
minimum ten analytical samplings in accordance with the schedule specified below in Table 2.
Monitoring results shall be compared to the benchmark values,in``Table 3. The benchmark
values in Table 3 are not permit limits but should be ;s d ass uidelines, or the permittee's
Stormwater Pollution Prevention Plan (SPPP). The permittee shall" evaluate the sources of any
benchmark exceedances and evaluate the effectiveness of any site BMPs. The permittee shall
review and/or update the SPPP and document any effAs;to address stormwater contamination.
Table 1. Analytical Monitoring Re uiremnts,•�`, '
Discharge `
"Meit6`6 meiiit Frequencyl ''
`'Sam`ple
Sample'
Characteristics
Units
Type2
Lo6tion3
Chemical Oxygen Demand
m L
Semi-annually
Grab
SDO
COD
Total Phosphorus TP '/7
m /L{`
' Semi-annually
Grab
SDO
Total Nitrogen TN ..
m L
Semi-annually
Grab
SDO
Total Suspended Solids TSS--'
�- =°`'in /L
i
Semi-annually
Y
Grab
SDO
H
standard
Semi-anntially
Grab
SDO
Total Rainfall
inches
Semi -Annually
Rainfall Event Duration
minutes
Semi -Annually A
Footnotes:
I Measurement Frequency: All analytical monitoring will be performed twice per year for each year until either
another permit is issued for this facility or until this permit is revoked or rescinded. If at the end of this
permitting cycle, the permittee has submitted the appropriate paperwork for a renewal application before the
submittal deadline, the permittee will be considered for a renewal application. The applicant must continue semi-
annual analytical monitoring until the renewed permit is issued. See Table 2 for schedule of monitoring periods
through the end of this permitting cycle.
2 If the stormwater runoff is controlled by a stormwater detention pond, a grab sample of the discharge from the
pond shall be collected within the first 30 minutes of discharge. If the detention pond discharges only in response
to a storm event exceeding a ten year design storm, then no analytical monitoring is required and only qualitative
monitoring shall be performed.
3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative
outfall status has been granted.
Part I1 Page 4 of 7

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Permit No. NCS000292
Table 2. Monitoring Schedule '
Monitoring periods.
Sample Number
Start
End
Year I — Spring
1
April 1, 2007
June 30, 2007
Year 2 — Fall
3
September 1, 2007
November 30, 2007
Year 2 -- Spring
4
April 1, 2008
June 30, 2008
Year 3 — Fall
5
September 1, 2008
November 30, 2008
Year 3 — Spring
6
April 1, 2009
June 30, 2009
Year 4 — Fall
7
September 1, 2009
November 30, 2009
Year 4 — Spring
8
April 1, 2010 �.
June 30, 2010
Year 5 — Fall
9
September ,l ,"20 f 0
November 30, 2010
Year 5 — Spring
10
April '1,,201,1\
June 30, 2011
Footnotes:
1
Maintain semi-annual monitoring during permit renewal process l
Table 3. Benchmark'Values for Analytical Monitoring
Discharge Characteristicsc�
Units
Benchmark
Chemical Oxygen Dearid\ \
r
`� .F mg/L
120
Total Phosphorus (Tl���
mg/L
2
Total Nitrogen (TN)V
mg/,
30
Total Suspended Solidsl(TSS)
mg/F,
100
pH
standard
6-9
SECTION C: QUALITATIVE MONITORING REQUIREMENTS
Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of
representative outfall status and shall be performed as specified below in Table 4. Qualitative
monitoring is for the purpose of evaluating the effectiveness of the Stormwater Pollution
Prevention Plan (SPPP) and assessing new sources of stormwater pollution. No analytical tests
are required. Qualitative monitoring of stormwater outfalls is performed when stormwater
discharge occurs but does not need to be performed during a representative storm event.
In the event an atypical condition is noted at a stormwater discharge outfall, the Permittee shall
document the suspected cause of the condition and any actions taken in response to the
discovery. This documentation will be maintained with the Stormwater Pollution Prevention
Plan.
Part 11 Page 5 of 7

Permit No. NCS000292
All qualitative monitoring will be performed twice per year, once in the spring (April - June) and
once in the fall (September - November).
Table 4. - Qualitative Monitoring Requirements
Dtscharge.Characteristicst,Frequency
z
iMonitormg
Location'
Color
Semi-annu'ally
SDO
Odor
Semi-annually
SDO
Clarity
Semi-annually___SDO
Floating Solids
Semi-annually_SDO
Suspended Solids
Semi-annuall ,
_,�
SDO
Foam
Semiannuall �
ASDO
Oil Sheen
Semi�annuall �N
� SDO
Other obvious indicators
of stormwater pollution
Semt-annually
,�aE��.�. ���b�et�,.r
SDO
Footnotes: ����
l Measurement Frequency. All analytical monitoring will;be performed twice per year for each year until either
another permit is issued for this facility or until,th`is permit"is`revoked or rescinded. If at the end of this
permitting cycle, the permittee has submittAthe appropriate paperwork for a renewal application before the
submittal deadline, the permittee wil!`6ee3'considered'for a renewal application. The applicant must continue semi-
annual analytical monitoring until the-renewed.permit is issued. See Table 2 for schedule of monitoring periods
through the end of this permitting,cycle.
SECTION D: ON -SITE VEHICLE'MAINTENANCE MONITORING REQUIREMENTS
Facilities which have any vehicle maintenance activity occurring on -site which uses more than 55
gallons of new motor oil per month when averaged over the calendar year shall perform
analytical monitoring as specified below in Table 5. This monitoring shall be performed at all
outfalls that discharge stormwater runoff from vehicle maintenance areas.
All analytical monitoring shall be performed during a representative storm event. The required
monitoring will result in a minimum of ten analytical samplings being conducted over the term of
the permit at each stormwater discharge outfall (SDO) which discharges stormwater runoff from
vehicle maintenance areas. The permittee shall complete the minimum ten analytical samplings
in accordance with the schedule specified in Table 2 (Section B).
Monitoring results shall be compared to the benchmark values in Table 6. The benchmark
values in Table 6 are not permit limits but should be used as guidelines for the permittee's
Stormwater Pollution Prevention Plan (SPPP). The permittee shall evaluate the sources of any
benchmark exceedances and evaluate the effectiveness of any site BMPs. The permittee shall
review and/or update the SPPP and document any efforts to address stormwater contamination.
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Permit No. NCS000292
Table 5. Analytical Monitoring Requirements for On -Site Vehicle Maintenance
Discharge Characteristics
i;_
Units
3-_
Measurement
Fre uenc t
Sample
�,,
T e2 ''
Sample
Locatio'
H
standard
Semi-annually
Grab
SDO
Oil and Grease
m
Semi-annually
Grab
SDO
Total suspended Solids
m
Semi-annually
Grab
SDO
New Motor Oil Usagegallons/month
Semi-annually
Estimate
-
Total Rainfall
inches
Semi-annually
Rainfall Event Duration
minutes
Semi-annually
Footnotes: �
1 ��
Measurement Frequency: All analytical monitoring will be pei: rmed twice per year for each year until either
another permit is issued for this facility or until this permit is revoked or rescinded. If at the end of this
permitting cycle, the permittee has submitted the appropriate, paperwork fo'r-a.renewal application before the
submittal deadline, the permittee will be considered for a renewal application. The applicant must continue semi-
annual analytical monitoring until the renewed permit is issued. See Table 2 for schedule of monitoring periods
through the end of this permitting cycle.
2 If the stormwater runoff is controlled by a stormwater detention pond, a grab sample of the discharge from the
pond shall be collected within the first 30 minutes of discharge. If the detention pond discharges only in response
to a storm event exceeding a ten year design. -Storm, then no analytical monitoring is required and only qualitative
monitoring shall be performed.
Sample Location: Samples shall
stormwater runoff from area(s) v
stormwater discharge outfall (SDO) that discharges
lance activities occur.
Table 6. BenchmaZ ( 'I/
rk Values for Vehicle Maintenance Analytical Monitoring
` Discharge Characteristics
Units
F4 Benchmark
pH
standard
6-9
Oil and Grease
mg/L
30
Total Suspended Solids
mg/L
100
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Permit No. NCS000292
PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS
SECTION A: COMPLIANCE AND LIABILITY
Compliance Schedule
The permittee shall comply with Limitations and Controls specified for stormwater discharges in
accordance with the following schedule:
Existing Facilities: The Stormwater Pollution Prevention Plan shall be developed and implemented within
12 months of the effective date of the initial permit and updated thereafter on an annual basis. Secondary
containment, as specified in Part ll, Section A, Paragraph 2(b) of this permit, shall be accomplished within
12 months of the effective date of the initial permit issuance. h.
Proposed Facilities: The Stormwater Pollution PreventioriPladihall,be developed and implemented prior to
the beginning of discharges from the operation of the industrial activi.ty;and be updated thereafter on an
annual basis. Secondary containment, as specified in Part1l;, Section A Paragraph 2(b) of this permit shall
be accomplished prior to the beginning of discharges froin,'the,°operation of the industrial activity.
1.
2. Duty to Comply zl ' i�';
The permittee must comply with all condition"s'of this individual permit. Any permit noncompliance
constitutes a violation of the Clean War A' t and, isgroundsfor enforcement action; for permit
termination, revocation and reissuance; ormodification; or denial of a permit upon renewal application.
a. The permittee shall comprlith st dards or prohibitions established under section 307(a) of the
Clean Water Act fortoxic pollutants within the time provided in the regulations that establish these
standards or prohibitions, evekif the permit has not yet been modified to incorporate the
requirement.
b. The Clean Water"Act-provides that any person who violates a permit condition is subject to a civil
penalty not to exceed $27,500 per day for each violation. Any person who negligently violates any
permit condition is subject to criminal penalties of $2,500 to $25,000 per day of violation, or
imprisonment for not more than 1 year, or both. Any person who knowingly violates permit
conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or
imprisonment'for not more than 3 years, or both. Also, any person who violates a permit condition
may be assessed anadministrative penalty not to exceed $1 1,000 per violation with the maximum
amount not to exceed $137,500. [Ref: Section 309 of the Federal Act 33 USC 1319 and 40 CFR
122.41(a).]
Under state law, a daily civil penalty of not more than twenty-five thousand dollars ($25,000) per
violation may be assessed against any person who violates or fails to act in accordance with the
terms, conditions, or requirements of a permit. [Ref: North Carolina General Statutes 143-
215.6A]
d. Any person may be assessed an administrative penalty by the Director for violating section 301,
302, 306, 307, 308, 318, or 405 of the Act, or any permit condition or limitation implementing any
of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class
I violations are not to exceed $1 1,000 per violation, with the maximum amount of any Class
penalty assessed not to exceed $27,500, Penalties for Class I1 violations are not to exceed $11,000
per day for each day during which the violation continues, with the maximum amount of any Class
II penalty not to exceed $137,500.
Part III Page I of 8

00 00
Permit No. NCS000292
Duty to Mitigate
The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this
individual permit which has a reasonable likelihood of adversely affecting human health or the environment.
4. Civil and Criminal Liabili
Except as provided in Part III, Section C of this permit regarding bypassing of stormwater control facilities,
nothing in this individual permit shall be construed to relieve the permittee from any responsibilities,
liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6A, 143-215.613, 143-
215.6C or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for
consequential damages, such as fish kills, even though the responsibility for effective compliance may be
temporarily suspended.
Oil and Hazardous Substance Liability
Nothing in this individual permit shall be construed to p�eclud�the.�nstitution of any legal action or relieve
the permittee from any responsibilities, liabilities, or penalties to whichthepermittee is or may be subject to
under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321.
6. Property Rights
The issuance of this individual permit does not convey any property rights in either real or personal
"I If i c %
property, or any exclusive privileges, nor does it'authorize any injury to private property or any invasion of
personal rights, nor any infringement of Feder�al.State or local laws or regulations.
7. Severability"y f"
The provisions of this individual permit'are severable, and if any provision of this individual permit, or the
application of any provision of this individual permit to any circumstances, is held invalid, the application
of such provision to other cir�� tances, and the remainder of this individual permit, shall not be affected
thereby.
Duty to Provide Information
The permittee shall furnish to the Director, within a reasonable time, any information which the Director
may request to determine whether cause exists for modifying, revoking and reissuing, or terminating the
permit issued pursuant to this individual permit or to determine compliance with this individual permit. The
permittee shall also furnish to the Director upon request, copies of records required 'to be kept by this
individual permit.
9. Penalties for Tampering
The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate,
any monitoring device or method required to be maintained under this individual permit shall, upon
conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more
than two years per violation, or by both. If a conviction of a person is for a violation committed after a first
conviction of such person under this paragraph, punishment is a fine of not more that $20,000 per day of
violation, or by imprisonment of not more than 4 years, or both.
10. Penalties for Falsification of Reports
The Clean Water Act provides that any person who knowingly makes any false statement, representation, or
certification in any record or otherdocument submitted or required to be maintained under this individual
Part Ill Page 2 of 8

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Permit No. NCS000292
permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be
punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years
per violation, or by both.
SECTION B: GENERAL CONDITIONS
Individual Permit Expiration
The permittee is not authorized to discharge after the expiration date. In order to receive automatic
authorization to discharge beyond the expiration date, the permittee shall submit forms and fees as are
required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any
permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not
have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will be
subjected to enforcement procedures as provided in NCGS § 143`2153 6 and 33 USC 1251 et. seq.
2. Transfers
This permit is not transferable to any person except after -notice to and approval by the Director. The
Director may require modification or revocation and.reissuance;of,the permit to change the name and
incorporate such other requirements as may be necessary;under: the Clean Water Act. Permittee is required
to notify the Division in writing in the event the permitted facility is sold or closed.
3. Si n� atory RequirementsRJ P4
3
i i
All applications, reports, or information submitted to the Director shall be signed and certified.
a. All applications to be coveredii rider this individual permit shall be signed as follows:
1.
(1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a
responsibld-corporate officer means: (a) a president, secretary, treasurer or vice president
of the corporation in charge of a principal business function, or any other person who
performs similar policy or decision making functions for the corporation, or (b) the
manager of one or more manufacturing production or operating facilities employing more
than 250 persons or having gross annual sales or expenditures exceeding 25 million (in
second quarter 1980 dollars), if authority to sign documents has been assigned or
delegated to the manager in accordance with corporate procedures.
(2) For a. partnership or sole proprietorship: by a general partner or the proprietor,
respectively; or
(3) For a municipality, State, Federal, or other public agency: by either a principal executive
officer or ranking elected official.
b. All reports required by the individual permit and other information requested by the Director shall
be signed by a person described above or by a duly authorized representative of that person. A
person is a duly authorized representative only if:
(1) The authorization is made in writing by a person described above;
(2) The authorization specified either an individual or a position having responsibility for the
overall operation of the regulated facility or activity, such as the position of plant
manager, operator of a well or well field, superintendent, a position of equivalent
responsibility, or an individual or position having overall responsibility for environmental
Part I I I Page 3 of 8

•i •0
Permit No. NCS000292
matters for the company. (A duly authorized representative may thus be either a named
individual or any individual occupying a named position.); and
(3) The written authorization is submitted to the Director.
C. Any person signing a document under paragraphs a. or b. of this section shall make the following
certification:
"I certify, under penalty of law, that this document and all attachments were prepared under my
direction or supervision in accordance with a system designed to assure that qualified personnel
properly gather and evaluate the information submitted. Based on my inquiry of the person or
persons who manage the system, or those persons directly responsible for gathering the
information, the information submitted is, to the best of my knowledge and belief, true, accurate,
and complete. I am aware that there are significant penalties.for submitting false information,
including the possibility of fines and imprisonment forAnowing violations."
4. Indivi
The issuance of this individual permit does not prohibit the Director from reopening and modifying the
individual permit, revoking and reissuing the individual Perm", or terminating the individual permit as
allowed by the laws, rules, and regulations contained -in Title 401ode of Federal Regulations, Parts 122
and 123; Title 15A of the North Carolina AdministrativeCode Subchapter 2H .0100; and North Carolina
General Statute 143-215.1 et. al. f� %Z A
5. Permit Actions V
The permit may be modified, revoked and reissued, or terminated for cause. The notification of planned
changes or anticipated noncomp ce dnot stay any individual permit condition.
A Jr/
SECTION C: OPERATION AND MAINTENANCE OF POLLUTION CONTROLS
"'
Proper Operation and Maintenance
The permittee shall at all times properly operate and maintain all facilities and systems of treatment and
control (and related appurtenances) which are installed or used by the permittee to achieve compliance with
the conditions of this individual permit. Proper operation and maintenance also includes adequate
laboratory controls and appropriate quality assurance procedures. This provision requires the operation of
back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation
is necessary to achieve compliance with the conditions of this individual permit.
2. Need to Halt or Reduce Not a Defense
It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or
reduce the permitted activity in order to maintain compliance with the condition of this individual permit.
Bypassing of Stormwater Control Facilities
Bypass is prohibited and the Director may take enforcement action against a permittee for bypass unless:
a. Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; and
b. There were no feasible alternatives to the bypass, such as the use of auxiliary control facilities,
retention of sormwater or maintenance during normal periods of equipment downtime or dry
Part III Page 4 of 8

90
Permit No. NCS000292
weather. This condition is not satisfied if adequate backup controls should have been installed in
the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal
periods of equipment downtime or preventive maintenance; and
c. The permittee submitted notices as required under, Part 11I, Section E of this permit.
If the Director determines that it will meet the three conditions listed above, the Director may approve an
anticipated bypass after considering its adverse effects.
SECTION D: MONITORING AND RECORDS
Representative Sampling
Samples collected and measurements taken, as required herein, shall•be characteristic of the volume and
nature of the permitted discharge. Analytical sampling shall be' `erformed during a representative storm
p g Y P g� �P,�,_.7,,,� g p
event. Samples shall be taken on a day and time that is characteristic,of.the discharge. All samples shall be
taken before the discharge joins or is diluted by any other waste stream; -body of water, or substance.
Monitoring points as specified in this permit shall not bechanged without notification to and approval of
the Director.
Recording Results
For each measurement, sample, i
requirements of this individual(p
a. The date, exact place,
b. The individual(s)jwho I
C. The date(s) analyse5'wc
activity performed or collected pursuant to the
record the following information:
impling, measurements, inspection or maintenance activity;
the sampling, measurements, inspection or maintenance activity;
d. The individual(s) who performed the analyses;
e. The analytical techniques or methods used; and
The results of such analyses.
Flow Measurements
Where required, appropriate flow measurement devices and methods consistent with accepted scientific
practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of
monitored discharges.
4. Test Procedures
Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to
NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant
to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation
40 CFR 136.
To meet the intent of the monitoring required by this individual permit, all test procedures must produce
minimum detection and reporting levels and all data generated must be reported down to the minimum
detection or lower reporting level of the procedure.
Part III Page 5 of 8

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Permit No. NCS000292
5. Representative Outfall
If a facility has multiple discharge locations with substantially identical stormwater discharges that are
required to be sampled, the permittee may petition the Director for representative outfall status. If it is
established that the stormwater discharges are substantially identical and the penmittee is granted
representative outfall status, then sampling requirements may be performed at a reduced number of outfalls.
6. Records Retention
Visual monitoring shall be documented and records maintained at the facility along with the Stormwater
Pollution Prevention Plan. Copies of analytical monitoring results shall also be maintained on -site. The
permittee shall retain records of all monitoring information, including all calibration and maintenance
records and all original strip chart recordings for continuous monitoring instrumentation, and copies of all
reports required by this individual permit for a period of at least 5 years from the date of the sample,
measurement, report or application. This period may be extended.by request of the Director at any time.
7. Inspection and Entry
The permittee shall allow the Director, or an authorized representative (including an authorized contractor
\ \��/
acting as a representative of the Director), or in the case of a facility which discharges through a municipal
separate storm sewer system, an authorized representativeof a`municipal operator or the separate storm
sewer system receiving the discharge, upon the presentation of credentials and other documents as may be
(? (-11
required by law, to;
a. Enter upon the permittee's premises where -a regulated facility or activity is located or conducted,
or where records mus� kept under r the conditions of this individual permit;
b. Have access to and copy at reasonable times, any records that must be kept under the conditions of
this individual permit;
C. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment),
practices, or operations regulated or required under this individual permit; and
Sample or monitor at reasonable times, for the purposes of assuring individual permit compliance
or as otherwise authorized by the Clean Water Act, any substances or parameters at any location.
SECTION E: REPORTING REQUIREMENTS
Discharge Monitoring Reports
Samples analyzed in accordance with the terms of this permit shall be submitted to the Division on
Discharge Monitoring Report forms provided by the Director. Submittals shall be received by the Division
no later than 30 days from the date the facility receives the sampling results from the laboratory.
Submitting R_ eports
Duplicate signed copies of all reports required herein, shall be submitted to the following address:
Division of Water Quality
Surface Water Protection Section
ATTENTION: Central Piles
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Part III Page 6 of 8

:• ••
Permit No. NCS000292
Availability of Reports
Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal
Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection
at the offices of the Division of Water Quality. As required by the Act, analytical data shall not be
considered confidential. Knowingly making any false statement on any such report may result in the
imposition of criminal penalties as provided for in NCGS 143-215.613 or in Section 309 of the Federal Act.
4. Nan-Stormwater Discharges
If the storm event monitored in accordance with this individual permit coincides with a non-stormwater
discharge, the permittee shall separately monitor all parameters as required under the non-stormwater
discharge permit and provide this information with the stormwater discharge monitoring report.
5. Planned Changes
The permittee shall give notice to the Director as soon as possible of any.planned changes at the permitted
facility which could significantly alter the nature or quantity pollutants discharged. This notification
requirement includes pollutants which are not specifically,listed in the individual permit or subject to
notification requirements under 40 CFR Part 122.42,(a). "Ni
6. Anticipated Noncompliance.,;
7.
9
The permittee shall give notice to the Diredtoi
facility which may result in noncompliance�w
Bypass
possible of any planned changes at the permitted
idual permit requirements. .
a. Anticipated bypassf If the pirmittee knows in advance of the need for a bypass, it shall submit
prior notice, if possible at least ten days before the date of the bypass; including an evaluation of
the anticipated qua lity-and'affect of the bypass.
b. Unanticipated bypass. The permittee shall submit notice within 24 hours of becoming aware of an
unanticipated bypass.
Twenty-four Hour Reporting
The permittee shall report to the central office or the appropriate regional office any noncompliance which
may endanger health or the environment. Any information shall be provided orally within 24 hours from
the time the permittee became aware of the circumstances. A written submission shall also be provided
within 5 days of the time the permittee becomes aware of the circumstances.
The written submission shall contain a description of the noncompliance, and its causes; the period of
noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the
anticipated time compliance is expected to continue; and steps taken or planned to reduce, eliminate, and
prevent reoccurrence of the noncompliance.
The Director may waive the written report on a case -by -case basis if the oral report has been received
within 24 hours.
Other Noncom liance
The permittee shall report all instances of noncompliance not reported under 24 hour reporting at the time
monitoring reports are submitted.
PartI I I Page 7 of 8

00
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Permit No. NCS000292
10. Other Information
Where the permittee becomes aware that it failed to submit any relevant facts in an application for an
individual permit or in any report to the Director, it shall promptly submit such facts or information.
Part III Page 8 of 8

NCS000292
PART IV LIMITATIONS REOPENER
This individual permit shall be modified or alternatively, revoked and reissued, to comply with any applicable
effluent guideline or water quality standard issued or approved under Sections 302(b) (2) (c), and (d), 304(b) (2) and
307(a) of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved:
a. Contains different conditions or is otherwise more stringent than any effluent limitation in the individual
permit; or
b. Controls any pollutant not limited in the individual permit.
The individual permit as modified or reissued under this paragraph'shallalso,�ontain any other requirements in the
Act then applicable.y
PART V ADMINISTERING AND COMPLIANCE MONITORING FEE
REQUIREMENT
E
The permittee must pay the administering and compliance`monitoring fee within 30 (thirty) days after being billed by
the Division. Failure to pay the fee inuti°rnely manne11 r in accordance with 15A NCAC 2H .0105(b)(4) may cause this
Division to initiate action to revoke th6dhdividu"a1-Perimit.
PARTM DEFINITIONS
1. Act
See Clean Water Act.
2. Arithmetic Mean
The arithmetic mean of any set of values is the summation of the individual values divided by the number of
individual values.
3. Allowable Non-Stormwater Discharges
This permit regulates stormwater discharges. Non-stormwater discharges which shall be allowed in the
stormwater conveyance system are:
(a) All other discharges that are authorized by a non-stormwater NPDES permit.
(b) Uncontaminated groundwater; foundation drains, air -conditioner condensate without added
chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant
flushings, water from footing drains, flows from riparian habitats and wetlands.
(c) Discharges resulting from fire -fighting or fire -fighting training.
4. Best Management Practices BMPs
Measures or practices used to reduce the amount of pollution entering surface waters. BMPs may take the
form of a process, activity, or physical structure.
Parts IV, V and VI Page I of 5

00
• � .
Permit No. NCS000292
5
6.
7.
(Bypass
A bypass is the known diversion of stormwater from any portion of a stormwater control facility including
the collection system, which is not a designed or established operating mode for the facility.
Bulk Storage of Liquid Products
Liquid raw materials, manufactured products, waste materials or by-products with a single above ground
storage container having a capacity of greater than 660 gallons or with multiple above ground storage
containers located in close proximity to each other having a total combined storage capacity of greater than
1,320 gallons.
Clean Water Act
The Federal Water Pollution Control Act, also known as he Cn<Water Act (C WA), as amended, 33
USC 1251, et. seq..
8. Division or DW
The Division of Water Quality, Department of EnVlronment and'Natural Resources.
9, Director
The Director of the Division of Water;, 14y, the.permit issuing authority.
10. EMC
The North Carolina Env
11. Grab Sample
12
13
14.
l Manaeement Commission.
An individual sample collected instantaneously. Grab samples that will be directly analyzed or qualitatively
monitored must be taken within the first 30 minutes of discharge.
Hazardous Substance
Any substance designated under 40 CFR Part 116 pursuant to Section 3 l 1 of the Clean Water Act.
Landfill
A disposal facility or part of a disposal facility where waste is placed in or on land and which is not a land
treatment facility, a surface impoundment, an injection well, a hazardous waste long-term storage facility or
A surface storage facility.
Municipal Separate Storm Sewer System
A stormwater collection system within an incorporated area of local self-government such as a city or town.
15. Overburden
Any material of any nature, consolidated or unconsolidated, that overlies a mineral deposit, excluding
topsoil or similar naturally -occurring surface materials that are not disturbed by mining operations.
Part VI Page 2 of 5 Pages

90
00
Permit No. NCS000292
16. Permittee
The owner or operator issued a permit pursuant to this individual permit.
17. Point Source Discharge of Stormwater
Any discernible, confined and discrete conveyance including, but not specifically limited to, any pipe, ditch,
channel, tunnel, conduit, well, or discrete fissure from which stormwater is or may be discharged to waters
of the state.
18. Representative Storm Event
A storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours in which no
storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive
hours of no precipitation. For example, if it rains for 2 hours without producing any collectable discharge, and then
stops, a sample may be collected if a rain producing a dischar e,begins a ain within the next 10 hours.
p P Y P g g� . g g s
19. Representative Outfall Status
When it is established that the discharge of stormwater-runoff:from a single outfall is representative of the
, discharges at multiple outfallsthe DWmay �. g p Q grant-reprisenta�tive outfall status. Representative outfa[l
status allows the permittee to perform analytical Qnitoring at a reduced number of outfalls.
20. Rinse Water Discharge N
The discharge of rinse water from:,equipment cleaning areas associated with industrial activity. Rinse
waters from vehicle and equipment cleanin areas are process wastewaters and do not include washwaters
utilizing any type of detergent or�cleanmg agent.
21. Secondary Containment
Spill containment for the'66tents'bf the single largest tank within the containment structure plus sufficient
freeboard to allow for the 25-year, 24-hour storm event..
22. Section 313 Water Priori Chemical
A chemical or chemical category which:
a. Is listed in 40 CFR 372.65 pursuant to Section 313 of Title III of the Superfund Amendments and
Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right -
to -Know Act of 1986;
b. Is present at or above threshold levels at a facility subject to SARA Title tlt, Section 313 reporting
requirements; and
C. That meet at least one of the following criteria:
(1) Is listed in Appendix D of 40 CFR part 122 on either Table II (organic priority
pollutants), Table III (certain metals, cyanides, and phenols) or Table IV (certain toxic
pollutants and hazardous substances);
(2) Is listed as a hazardous substance pursuant to section 31 1(b)(2)(A) of the CWA at 40
CFR 1 16.4; or
(3) is a pollutant for which EPA has published acute or chronic water quality criteria.
Part VI Page 3 of 5 Pages

00
09
Permit No. NCS000292
23,
24.
25.
26
27.
28.
29
30.
Severe Property Damage
Means substantial physical damage to property, damage to the control facilities which causes them to
become inoperable, or substantial and permanent loss of natural resources which can reasonably be
expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused
by delays in production.
Significant Materials
Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic
pellets; finished materials such as metallic products; raw materials used in food processing or production;
hazardous substances designated under section 10 t(14) of CERCLA; any chemical the facility is required to
report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes,
slag and sludge that have the potential to be released with stormwater,discharges.
Significant Spills J
Includes, but is not limited to: releases of oil or hazardou "su.bstances,in•excess of reportable quantities
under section 311 of the Clean Water Act (Ref: 40 CFR`l.l0.l0 and CFR 117.21) or section 102 of
CERCLA (Ref: 40 CFR 302.4). —`-N \ `'j
Stormwater Runoff
The flow of water which results from precipitation,and,which occurs immediately following rainfall or as a
result of snowmelt. /,\ �/ *, � �_ ✓'�
The discharge from any point source which is used for collecting and conveying stormwater and which is
directly related to manufacturing, processing or raw material storage areas at an industrial site. Facilities
considered to be engaged in Nndustrial activities" include those activities defined in 40 CFR 122.26(b)(14).
The term does not include di.'charges from facilities or activities excluded from the NPDES program.
Stormwater Pbllution Prevention Plan
A comprehensive site -specific plan which details measures and practices to reduce stormwater pollution and
is based on an evaluation of the pollution potential of the site.
Ten Year Design Storm
The maximum 24 hour precipitation event expected to be equaled or exceeded on the average once in ten
years. Design storm information can be found in the State of North Carolina Erosion and Sediment Control
Planning and Design Manual.
Total Flow
The flow corresponding to the time period over which the entire storm event occurs. Total flow shall be
either; (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the
amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the
measurement of flow at 20 minute intervals during the rainfall event.
Part Vi Page 4 of 5 Pages

Permit No. NCS000292
31. Total Maximum Daily Load
A TMDL is a calculation of the maximum amount of a pollutant that a waterbody can receive and still meet
water quality standards, and an allocation of that amount to the pollutant's sources. A TMDL is a detailed
water quality assessment that provides the scientific foundation for an implementation plan. The
implementation plan outlines the steps necessary to reduce pollutant loads in a certain body of water to
restore and maintain water quality standards in all seasons. The'Clean Water Act, section 303, establishes
the water quality standards and TMDL programs.
32, Toxic Pollutant
Any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act,
33. upset
Means an exceptional incident in which there is unintentional and temporary noncompliance with
, .. X\j
technology based permit effluent limitations because of facto�rs°beyondIthe�easonable control of the
permittee. An upset does not include noncompliance.to the:extent caused by operational error, improperly
designed treatment or control facilities, inadequate treatment"or control facilities, lack of preventive
maintenance, or careless or improper operation. f
34. Vehicle Maintenance Activitv
Vehicle rehabilitation, mechanical
airport deicing operations.
35. Visible Sedimentation
36.
lubrication, vehicle cleaning operations, or
Solid particulate matter, both mineral and organic, that has been or is being transported by water, air,
AO gravity, or ice from its site°of origin which can be seen with the unaided eye.
t: ,, � -r
The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once in 25
years.
Part VI Page 5 of 5 Pages

NCS 000292
F WATF Michael F. Easley, Governor
� 9oG William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
co Alan W. Klimek, P. E. Director
Division of Water Quality
Q Coleen H. Sullins, Deputy Director
Division of Water Quality
STAFF REVIEW AND EVALUATION
NPDES Stormwater Permit
Facility Name:
Resinall Corporation
NPDES Permit Number:
NCS000292
Facility Location:
Severn, NC (Northampton County)
Type of Activity:
Resin Manufacturing
SIC Code (if applicable):
Paints, varnishes, enamels and allied products (SIC 2851)
Receiving Streams:
Kirbys Creek, See Figure 1
River Basin:
Chowan River Basin, Sub -basin 03-01-02
Stream Classification:
C, NSW
Proposed Permit Requirements:
See attached draft permit.
µMonitoring Data: _
See Tables 1 & 2'�
Facility Location:
See Figure 1
Response Requested by (Date):
Central Office Staff Contact:
Kelly Johnson, [phone], ext. 376
Previous Permit Cycle: 1 April 2000 — 31 March 2005
Description of Activities Onsite:
This facility manufactures three types of products, (1) Rosin resins which are modified rosin esters, (2)
Hydrocarbon resins which are aromatic and aliphatic hydrocarbon resins, and (3) Other specialty resin
products which are typically a combination of resin and hydrocarbons. The facility also has a research and
development lab for new product development. This facility does not manufacture materials for
rotogravure inks, which would require toluene. This industry is often required to test for toluene because
many plant manufacture rotogravure ink materials, but this facility should not be subject to those
requirements.
Documents Reviewed:
• NPDES Stormwater Permit Application Materials
• Stormwater Permit File
• Chowan Basinwide Plan
• Draft 2006 303(d) List
• EPA Sector -Specific Permit, 2006 draft
NCI)ENR
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 [phone] Customer Service
1-877-623-6748

Figure 1: Map of Facility
-f` f r 3l� • r� V16
'
Sampling Data:
The applicant submitted the application in September 2004.
Figure 2: Color Coded Key for Tables:
Required data was not submitted
Data above or below benchmark

NCS 000292
Table 1: Summary of Analytical Monitoring Data
Outfall #
Required Sample
Dates
Sample
COD
Toluene
TP
TSS
pH
Benchmark
6-9
Benchmark
120 mg/L
enc mar
0.055 mg/L
—Benchmark
2 mg/L
enc mark
100 mg/L
Qtr 1 Apr -Jun 03)*
-
Qtr 2 Jul -Se 03)*
-
1
Qtr 3 (Oct -Dec 03}
#1, Oct
13.8
<.005
1.080
12.0
8.2
#2, Nov
92.3
<.005
0.542
7.7
Qtr 4 (Jan -Mar 04)**
-
Qtr 1 A r-Jun 03 *
-
Qtr 2 Jul -Sep 03)*
-
2
Qtr 3 {Oct -Dec 03}
#1, Oct
<10
<.005
1, 070
7.0
8.29
#2 Nov
62.6
<.005
1.080
641
7.66
Qtr 4 (Jan -Mar 04)*'
-
Table 2: Oualitative Monitoring
Outfall #
Required Sample
Dates
Sample
Color
Odor
Clarity
Floating
Solids
Suspended
Solids
Foam
Oil Sheen
Total
Rainfall
(in)
Event
Duration
{hr)
Qtr 1 A r-Jun 03 "`
-
Qtr 2 Jul -Se 03 *
-
1
Qtr 3 {Oct -Dec 03)
#1, Oct
clear
none
good
none
none
none
none
0.5
12
#2 Nov
I
none
none -little
none -little
none -little
none -trace
1.15
14
Qtr 4 (Jan -Mar 04)**W#1,Oct
Qtr 1 (Apr -Jun 03)*Qtr
2 Jul -Se 03 *2Qtr
3 (Oct -Dec 03)
ear
none
ood
none -some
none -some
none
none
0.5
12
none
none -same
none -some
none
none
1.15
14
Qtr 4 (Jan -Mar 04)**
* Lack of rainfall within the test parameters
**Data not provided. Not explained.
N. C. Division of Water Quality I617 Mail Service Center
Raleigh, North Carolina 27699-1617 [phone] Custamer Service
1-877-623-6748

NCS 000292
Central Office Review Summary:
1. General Observations: Since the previous permit was issued in 2000, the facility has had several changes:
o New process control room outside of the process building
o New covered truck loading/unloading station (south side of production area)
o High speed blender added to the process (inside building)
o Purchased adjacent land. Will use the farm pond for plant fire protection. This included
installation of a fire protection system
o Improved VOC-containing tanks to limit emissions
o Added a new "slam" gate for environmental protection (south of spill control box)
2. Impairment: The receiving stream for this facility is non 303(d) listed. It is also not listed as a concern in
the Chowan Basinwide Plan.
3. Inspection: Myrl Nisely (RRO) and Kelly Johnson inspected this facility on 1 March 2007. The site was
clean, and the records were in order. There are two ditches draining this facility, and there are two
outfalls. As shown on the map, one of the ditches runs internally to the site, and then meets up with the
other ditch at Outfall 001. The other ditch drains a field outside of the permittee's property. Outfall 001
has a large sediment basin to still water before an overflow weir. This sediment basin is cleaned out
approximately once each year. Samples are taken as the water flows out of the weir. Outfall 001 was
inspected for signs of sediment, as one of the samples for this outfall was high in sediment. There was no
_____evidence. of significant.sediment collection.in the -stream. The_adjacent,property _sharing the outside -stream —
draining to Outfall 001 is agricultural land. The permittee reports that on at least one occasion the stream
was bright orange, but not sediment. The permittee believes that this was fertilizer in the stream, which is
a problem for NSW waters. DWQ advised the permittee that they could choose to sample the ditch
internal to their site before it reaches Outfall 001 in addition to what is required in their permit if they were
concerned about liability for nitrogen loading from the farm.
4. Vehicle Maintenance: No vehicle maintenance equaling 55 gallons per month is done onsite.
Qualitative Monitoring:
The facility has slightly brown and unclear water leaving the sight.
Analytical Monitoring:
1. pH has been added for analytical monitoring. The permittee submitted pH monitoring for the previous
cycle, but was not required to do so.
2. Total nitrogen has been added because the receiving water is classified NSW.
3. Toluene has been removed from requirements after discussion with plant personnel about the nature of
toluene usage onsite.
4. Due to a potential lag time between the expiration of this permit and its renewal, the reviewer has specified
in the permit that the permittee is responsible for all monitoring until the renewal permit is issued. See
Footnote 1 of Tables 1, 4, and 5. This approach is recommended because the applicant has failed to
submit most of the required data from the previous cycle and has also not continued adequate monitoring
since the permit expiration. During the site inspection, the permittee said that these samples were not
collected because there were no significant rain events.
5. Benchmarks have been added to this draft permit. XXXI
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 [phone] Customer Service
1-877-623-6748

NCS000292
b. All analytical monitoring has been changed to semi-annually.
7. The flow reporting requirement has been removed per DWQ revised strategy. (The total rainfall and event
duration parameters have been retained.)
8. The permittee is required to collect all of the analytical monitoring samples during representative storm
events as defined in this permit. This is not a change from their previous permit. Qualitative monitoring
does not have to be performed during a representative storm event.
Other Proposed Changes to the Previous Permit:
1. Part II Section A has been revised. It now specifies all of the items to include on the site map.
2. Vehicle maintenance has been revised to semi-annually in order to coincide with analytical and qualitative
monitoring.

NCS000292
Recommendations: Based on the documents reviewed, the application information first submitted on September
30, 2004 is sufficient to issue an Individual Stormwater Permit. An inspection has been scheduled. Kelly Johnson
will determine during the site visit whether or not additional analytical monitoring is needed. The draft EPA
Sector -Specific permit requires total recoverable zinc. It does not require toluene, which was required by the
previous permit. These two materials will be the considered for analytical sampling requirements. Additional
analytical monitoring requirements may be identified during the inspection if new chemicals are found onsite as a
result of recent expansion.
Prepared by {Signature} Date RC
Stormwater Permitting Unit Supervisor �. dJ Date 2 ooZ
Concurrence by Regional Office See „9cw:�) � Date
Water Quality Supervisor
Regional Office Staff Comments
Date
?Utc obi% �iE
V

RRO Staff Report Resinall
Subject: RRO Staff Report Resinall
From: "[e-mail]" <[e-mail]>
Date: Wed, 14 Mar 2007 07:52:43 -0400 (EDT)
To: kelly.p [e-mail]
CC: [e-mail]
Kelly,
Please consider this email to be RRO's staff report for Resinall
permit NCS000292. The detailed staff report you created before our
visit was verified by our inspection. The company is following their
permit quite well, and I did not uncover anything new or different to
be added to the renewed permit, unless you want to add a reminder to
continue sampling after a permit expires, until they receive a new
one. In other NPDES permits, that continuation clause is in the boiler
plate language, but not stated as explicitly covering sampling.
Any comments or questions, please contact me.
Thanks,
Myrl
of 1 3/16/2007 7:34 AM

CCIINTY/FZEINIISE NUMMEA R
FACILITY:
CITY: PER:Y=L NUNMER
COUNTY:
Permit Information that Needs to be Incorporated into Future Permit Re-visiom:

1
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DEVELOPMENT OF A WATER MANAGEMENT
PROGRAM
RESINALL CORPORATION
Severn, North Carolina
1
Prepared for:
NCDEHNR DEM
Raleigh Regional Office
3800 Barrett Drive, Suite 101
Raleigh, North Carolina 27609
1C)11
5
May 19,1993

1
DEVELOPMENT OF WATER MANAGEMENT PROGRAM
RESINALL CORPORATION
' SEVERN, NORTH CAROLINA
' GOALS OF MANAGEMENT PROGRAM
' Primary
Eliminate lagoon (AA), holding pond (W, pit (PP), and pit (FF).
' Separate storm water from process water. (The existing water management
system is shown in Exhibit 1.)
' Submit acceptable plan and permit applications, if any are necessary, to the
North Carolina Division of Environmental Management.
' Secondary
Reduce to the extent possible the volume of well water consumed.
' Minimize NPDES reporting burdens.
Simplify overall water management program.
• Combine appropriate water streams.
' EXISTING SYSTEM
' Fourteen wastewater/stormwater streams discharged under an existing National
Pollutant Elimination Discharge System (NPDES).
' Process oil -contaminated wastewater streams treated by belt skimmer oil/water
separator, then discharged to pond/lagoon.
' North Stream --This stream is comprised of two major components:
(1) Stormwater from the north tank farm which could
' potentially be contaminated with reactants, coproduct, and
fuels released from storage tanks as leaks.
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' ENVIRONMENTAL INVESTIGATIONS, P.A. • 2327 Engler( Drive, Suite 1, Durham, NC 27713 • TEL [phone] • FAX [phone]

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IResinall Water Management Program, Environmental Investigations, P.A.
'
(2) Water from the junction box serving Pit PP, consisting of
-Contaminated water from the bottoms of T23 and T31.
T23 contains a mixture of solvent and water from the steam
'
stripping reactor vessel. Water taken from the tank bottom
is transferred to the junction box serving Pit PP, and the
solvent is transferred to T31. T31 contains water and clean
'
solvent. The water is taken off the bottom of T31 and
transferred to the junction box serving Pit PP.
'
-Contaminated water from the K15 emulsion breaking unit.
K15 receives an oil/water emulsion from T24. The
recovered organics are transferred to T31 and the water is
'
transferred to the junction box serving Pit PP.
-Stormwater from the B13 Extension
-Stormwater from the tank farm containing T42, T77, and
'
T76.
-North central loading pad area
-Area drains that convey contaminated water generated
'
during area washdowns and vessel maintenance.
' The two stream components are combined at a junction box and then
transferred to the vessel PP, a belt skimmer based oil water separator.
Approximately 5500 gallons per day of contaminated water passes through
' PP. Recovered oil (5 gallons per day) is transferred to T24. Water is
transferred to HH, a water holding pond through a junction box. From
HH, water is transferred through JJ, an abandoned dissolved air floatation
' unit used now as a surge vessel only and then to lagoon AA. From AA,
water is transferred to Spray Pond SP3 on an as needed basis. Water from
SP3 is used transferred to SP1 and SP2 to maintain the appropriate water
' levels. Spray ponds supply cooling water for the resin flaking belts.
South Stream --This stream is composed of potentially contaminated water
' from the south tank farm and from the loading pit. This water flows to
vessel FF, an oil water separator similar to PP. From FF, water goes to
HH, and oil goes to T24.
1
Single pass non -contact cooling water from various reactor vessels from an on -site
' well discharged directly to the outer plant outfall #001. The approximate volume
flow is 275,000 gallons per day.
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1 ENVIRONMENTAL INVESTIGATIONS, P.A. • 2327 Englert Drive, Suite 1, Durham, NC 27713 • TEL [phone] • FAX [phone]

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Resinall Water Management Program, Environmental Investigations, P.A.
ANALYSIS SUMMARY
Identify options to improve oil/water separation.
Implement improved water management practices.
Plan for lagoon/holding pond abandonment.
SYSTEM PROPOSAL
Phase 1 (The proposed system is shown in Exhibits 2 and 3.)
Stormwater Management --Treatment of stormwaters that may be
potentially contaminated by incidental contact with oily product within the
secondary containment areas at the two major process liquid storage tank
farms.
The existing system for management of this water stream directs all waters
that have accumulated in the secondary enclosures to an existing belt
slimmer oil/water separator. During periods of significant rainfall, the
waters from these containment areas can potentially overwhelm the
existing separator; the effectiveness of any new and more efficient
oil/water separator would similarly be compromised. Consequently, it is
recommended that a modification of the existing stormwater management
system be undertaken to relieve the oil/water separator burden.
Stormwaters from the north and the south tank farms that now combine
with process wastewaters can be redirected. To accomplish this
redirection, a series of valves will be installed to allow for transfer of the
contents of the containment areas to flow by gravity either to the oily
process wastewater junction box or sump or to the outfall #001. In most
cases, with proper housekeeping, rainwater from the containment areas will
not be contaminated with oils. To ensure that this is the case, smaller
containment vessels, such as drip trays, will be installed. Drains from the
drip trays will be directed to the oily water sump. The valve system will
allow uncontaminated stormwater to flow directly to the outfall and any
major oil/water mixture to be directed to the oily water sump.
An intermediate tank/pit system is to be installed as a safety/surge vessel
to reduce the possibility of discharge of contaminated stormwater to the
outfall. Pit NN, T-11, or T-14 could be used for this safety vessel.
ENVIRONMENTAL INVESTIGATIONS, P.A. • 2327 Englert Drive, Suite 1, Durham, NC 27713 • TEL [phone] • FAX [phone]

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Resinall Water Management Program, Environmental Investigations, P.A.
Process Wastewater Handling --Process wastewaters that now discharge to
Pit PP and FF will be combined to form Stream B. In addition to these
process wastes, stormwater from tank farm containment areas contaminated
with oils (Stream Q will be combined with Stream B. Uncontaminated
stormwater from tank farms, however, will be discharged directly to outfall
#001 (Stream D). A new sump/pump station will be constructed or the
existing Pit PP will be refurbished and serve as the process wastewater
sump. Provisions will be made to intervene if there exists a treated water
quality problem.
Process wastewater will be pumped from the collection sump into a new
water holding tank (NT-1). The existing tank T-23 could be used for NT-
1. From this tank, wastewater will flow by gravity or will be pumped to
the oil/water separator. The oily layer will be processed further, if
required, and be recovered for fuel value. (Stream K) The water layer
will be used as feed water for the boiler system or be discharged to the
Severn Publicly Owned Treatment Works (POTW). This water stream
may also be used as make up water for the existing spray ponds. (Stream
G)
It is estimated that the flow of oily process wastewater to the water
treatment system and initially discharged to the POTW will be a maximum
of 3000 gallons per day. As this purified wastewater becomes more
utilized as boiler feed water, the volume of wastewater to be discharged
to the POTW will diminish significantly.
OillWater Separation --All contaminated wastewaters in the Resinall
process and any wastewaters that may be contaminated with process oils
as a result of spills during fluid transfers will be directed to a device for
purification. The oily layer from the oil/water separation will be
transferred to an existing tank (T-24) for further decantation as necessary
and then to another existing tank (T-8) for storage of by product for use
as fuel. Treatability studies conducted on the oil/water mixture indicate
that the oil/water separation will not generate solids.
The oil/water separator will be specified to provide for redundancy to
allow for at least partial operation during periods of maintenance and
during instances of partial mechanical failure. A water storage vessel has
been included to allow for flow equalization and for reserve storage
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ENVIRONMENTAL INVESTIGATIONS, P.A. • 2327 Englert Drive, Suite 1, Durham, NC 27713 • TEL [phone] • FAX [phone]

1 Resinall Water Management Program, Environmental Investigations, P.A.
capacity in the event of failures that may reduce the oil/water separator
throughput.
The oil/water separator system is over designed for a flow up to 6,000
gallons per 24 hour period and utilizes an oil/water coalescing separator
to isolate the oil fraction. Oil is allowed to decant into a specified
container, while the solids will be pumped to an optional settling/decant
tank, with the balance of the liquid flowing by gravity to an ultrafilter
concentration tank. In the ultrafiltration system, clean water is discharged;
' the solids, if any, will be concentrated. Oils from the concentration tank
will be periodically pumped to the settling decant tank.
Cooling Water Management --Cooling water is pumped from the existing
well (Stream A) and stored in the existing water receiving tank, as is
currently the normal operating practice conducted at Resinall. Also
consistent with the existing operation, from the receiving tank, water flows
in pipe to process vessels to be used as noncontact cooling water. (Stream
E) From the process vessels, noncontact cooling water will flow to a
junction box. This junction box will serve as a pumping station to transfer
noncontact cooling water to a 10,000 gallon water holding tank (NT-2).
' T-31 or T-32 could serve as NT-2. For noncontact cooling water that
cannot be transferred to NT-2 due to high water levels in the tank, the
junction box will feature an overflow weir to allow for direct noncontact
cooling water discharge to outfall #001. (Stream F) Based on cursory
water balance calculations, it is estimated that a 160 gpm flow of
noncontact cooling water should be expected.
The boiler system at Resinall has no provisions for condensate return.
Consequently, 30-42 gpm water is consumed as vented steam from the
' heating plant or combined with resin manufacturing product wastewater
through steam distillation processes. Currently, water for boiler feed is
obtained from the existing well directly. Phase 1 provides for the transfer
' of noncontact cooling water from NT-2 to the boiler feed. (Stream H)
Water from NT-2 would also be used as make up water to service the
' three existing spray ponds. (Stream I)
Any water required for make up for the noncontact cooling process, the
boiler water feed, and the spray pond make up will come from the well.
(Stream A)
1 5
IENVIRONMENTAL INVESTIGATIONS, P.A. • 2327 Englert Drive, Suite 1, Durham, NC 27713 • TEL [phone] • FAX [phone]

1 Resinall Water Management Program, Environmental Investigations, P.A.
1
Phase 2
• Addition of a cooling tower for recycle of non -contact cooling water.
LAGOON ABANDONMENT
• Over a specified period, water currently in the lagoon and holding pond will be
' transferred to the process wastewater collection sump/tank for treatment in the
oil/water separation system. A solids filtration system may be needed on a
temporary basis.
Chemical analysis indicates that the lagoon sludge will not be considered a
hazardous waste; consequently, the lagoon/pond can be closed on -site.
' SPECIFICATIONS
The detailed design and specifications for the oil/water separation component of the total water
management are presented below:
' Cross Flaw OillWater Separator
' The cross flow oil/water separator consists of a number of inclined corrugated
plates mounted in a pack assembly.
Raw water containing oil passes in a horizontal direction between the closely
spaced plates in the pack. Laminar flow conditions are established and maintained
while the water flows through the pack.
' In the course of passing through the device, the oil floats upward into the upper
groves of the corrugations and then rises to the top of the tank where it is
removed.
• Ultrafiltraiion System
Normal filtration will cause the filter to blind very quickly but cross flow filtration
allows continual filtration for extended periods without blinding. Cross flow
filtration is accomplished by having the liquid recirculate through a series of pores
tubes where the filtrate weeps through the wall while the velocity in the tube
keeps rejects from building up on the tube surface.
1 6
IENVIRONMENTAL INVESTIGATIONS, P.A. • 2327 Englert Drive, Suite 1, Durham, NC 27713 • TEL [phone] • FAX [phone]

Resinall Water Management Program, Environmental Investigations, P.A.
Periodically the concentrated material will be automatically removed from the
system to the decant tanks to keep the flow from diminishing. The addition of
more filtration tubes will increase the flow capacity.
The standard unit has a waste tank and a cleaning tank with a volume of 155
gallons. Wastewater is delivered to the concentration tank. From there, the
system will process the liquids, starting and stopping the process automatically,
with level controls.
' Periodically, the tubes will have to be cleaned with a mild detergent. Typically,
this is required every two weeks. This unit contains 448 square feet of tubular
membrane. There are lb tubes approximately 10 feet in length which may be
mounted vertically or horizontally. The system is driven by a 25 HP Stainless
Steel pump.
Controls and Specifications
A control panel will be furnished for control and annunciation of the water
treatment system. All wiring, tubing, instruments, and devices will be mounted
and connected properly to provide a durable, high quality control station that will
facilitate operation and maintenance. All wiring and components, including all
breakers, fuses, and relays will operate below their electrical and thermal rated
values, considering all combinations of operating environments and power source
ranges.
All component enclosures will be NEMA 4 rates. The interior of the enclosure
will be painted white and the exterior will have two finish coats of standard paint,
' plus a two-part epoxy coating.
Wiring will comply fully with the appropriate codes. All wires will be marked
at each end with the same numbers appearing on the electrical schematics. The
wire terminal blocks will be provided for all external connections and properly
marked.
SCHEDULE
' Resinall Corporation intends to pursue aggressively the testing and installation of the proposed
system in accordance with the schedule outlined below:
IENVIRONMENTAL INVESTIGATIONS, P.A. • 2327 Englert Drive, Suite 1, Durham, NC 27713 • TEL [phone] • FAX [phone]

rResinall
Water Management Program, Environmental Investigations, P.A.
ACTION ITEM
COMPLETION DATE
-)rReceive DEM concurrence
5/21/93
Place order for pilot system
5/21/93
Receive and install pilot system
6/25/93
Start up pilot system
7/2/93
Operate system and collect performance data
10/15/93
Evaluate performance data
11/15/93
Place order for complete system
11/15/93
Begin piping system design
11/15/93
Place order for required tankage
12/15/93
Complete piping design
1/10/94
Select piping contractor
1/15/94
Begin piping installation
1/20/94
Receive oil/water separator
2/28/94
Install and start up oil/water separator
3/15/94
Debottleneck system
3/31/94
8
IENVIRONMENTAL INVESTIGATIONS, P.A. • 2327 Englert Drive, Suite 1, Durham, NC 27713 • TEL [phone] • FAX [phone]

' Resinall Water Management Program, Environmental Investigations, P.A.
EXHIBIT 1
RESINALL COMPANY EXISTING
WATER MANAGEMENT PROGRAM
1
9
ENVIRONMENTAL INVESTIGATIONS, P.A. • 2327 Englert Drive, Suite 1, Durham, NC 27713 • TEL [phone] • FAX [phone]

Resinall Water Management Program, Environmental Investigations, P.A.
PROVIDED UNDER SEPARATE COVER
i
1
1
1
i
10
ENVIRONMENTAL INVESTIGATIONS, P.A. • 2327 Englert Drive, Suite 1, Durham, NC 27713 • TEL [phone] • FAX [phone]

Resinall Water Management Program, Environmental Investigations, P.A.
EXHIBIT 2
RESINALL COMPANY PROPOSED
WATER MANAGEMENT PROGRAM
1
1
11
ENVIRONMENTAL INVESTIGATIONS, P.A. • 2327 Englert Drive, Suite 1, Durham, NC 27713 • TEL [phone] • FAX [phone]

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WATER FLOW SCHEME
STREAM
DESIGNATION
DESCRIPTION
ESTIMATED FLOW
(GPM)
A
Well Water
45
B
Process Waste -- K-15 Effluent,
Turn-off Water, K-6 Condensate
2
C
Contaminated Storm Water
From Tank Farm Tertiary
Containment/From Upsets
UNKNOWN
D
Uncontaminated Storm Water From
Tank Farm Secondary Containment
UNKNOWN
E
Noncontact Cooling Water
160 (MAX)
F
Overflow - Noncontact
Cooling Water Only
UNKNOWN
G
OIW Separator Water Effluent
2 (MAX)
H
Boiler Water Feed - Noncontact
Cooling Water/Well Water Only
45(MAX)
I
Feed to Spray Ponds - Noncontact
Cooling Water Only
UNKNOWN
J
Spray Pond Overflow
UNKNOWN
K
O/W Separator Oil Layer
UNKNOWN
L
T-24 Water Layer
UNKNOWN
13
IENVIRONMENTAL INVESTIGATIONS, P.A. • 2327 Englert Drive, Suite 1, Durham, NC 27713 - TEL [phone] - FAX [phone]

IResinall Water Management Program, Environmental Investigations, P.A.
1-1
11
I
I
1
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WATER FLOW SCHEME
STREAM
DESIGNATION
DESCRIPTION
ESTIMATED FLOW
(GPM)
M
T-24 Oil Water
UNKNOWN
N
T-8 Water Layer
UNKNOWN
O
Water Discharge to
Outfall #001
UNKNOWN
P
Recirculated Noncontact
Cooling Water
120
14
IENVIRONMENTAL INVESTIGATIONS, P.A. • 2327 Englert Drive, Suite 1, Durham, NC 27713 • TEL [phone] • FAX [phone]

IResinall Water Management Program, Environmental Investigations, P.A.
I
1
1
li
EXHIBIT 3
OILIWATER SEPARATOR SCHEMATIC
AND SPECIFICATIONS
15
IENVIRONMENTAL INVESTIGATIONS, P.A. • 2327 Englert Drive, Suite 1, Durham, NC 27713 • TEL [phone] • FAX [phone]

Resinall Water Management Program, Environmental Investigations, P.A.
1
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ENVIRONMENTAL INVESTIGATIONS, P.A. • 2327 Englert Drive, Suite 1, Durham, NC 27713 • TEL [phone] • FAX [phone]

1 Resinall Water Management Program, Environmental Investigations, P.A.
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Water Reuse
Waste Minimization
Cost Savings
Enviromental Compliance
Manchester's wastewater treatment systems far vibratory
and tumbling processes are engineered to the requirements
of specific operations. System consideraS'ans include the
materials tumbled, liquids (soaps and detergents), abrasives,
and the water quality required for discharge cr recycling.
For applications using neutral cleaners. Mancheslers
ultrafillration system is ideal, It produces a clear water
solution that can be discharged or parially recycled. Typical
metal discharge levels are less than 0.05 mc,A as paricals
greater than .005 microns in size are rejected.
If acid or alkaline cleaners are used, pH aeus'tment is
required. Cleaners containing complex or chelating com-
pounds may require the use of other chemical treatments,
as well as pH adiustments, to remove dissolved metals.
System Description
Manchester Corporation's tumbling and vibratory waste-
water treatment systems use crass -flow filtration to minimize
Wastewater Treatment System
Tumbling and Vibratory Finishing
blinding of the ultrafltradon membranes. Sackpulsing is not
required, because the membrane design resists fouling. Cross -
flaw filtration is achieved by circdating the tumbling liquid through
a series of porous tubes. The filtrate 'weeps' through the wall
while the velocity in the tubes prevents solids frcm building up cn
the tube surface. Effluent can be discharged to the drain or
recycled back to process.
Manchester systems arrive skid -mounted and prepackaged
for ease of installation and startup.
Complete system Includes
Concentration tank
• Process pump
• Ultrafiltration modules
-Temperature cutoff
-Cleaning system
•Control.panel with controls, indicators, and alarms.
• Horizontal or vertical design
•500 GPO to 100.000 GPO
17
IENVIRONMENTAL INVESTIGATIONS, P.A. • 2327 Engler[ Drive, Suite 1, Durham, NC 27713 • TEL [phone] • FAX [phone]

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