Loading...
The URL can be used to link to this page
Your browser does not support the video tag.
Home
My WebLink
About
NCS000136_HISTORICAL WITH APPLICATION_20180221
----__--STORMWATER-DIVISION--CODING SHEET' -------- PERMIT NO. Aj DOC TYPE ❑ FINAL PERMIT ❑ MONITORING INFO A APPLICATION ❑ COMPLIANCE ❑ OTHER DOC DATE ❑ YYYYM M DD CA STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF ENERGY, MINERAL, AND LAND RESQURCES PERMIT NO. NCS000136 TO DISCHARGE STORMWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, SpecGX, LLC is hereby authorized to discharge stormwater from a facility located at RECEIVED FEB 2 12013 SpecGX, LLC 8801 Capital Blvd. Raleigh Wake County CENTRAL FILES DWR SECTION RECEIVED FEB 21 2018 CENTRAL FILES DWR SECTION to receiving waters designated as the Neuse River and Perry Creek, a class WS-IV, NSW and C; NSW streams in the Neuse River Basin, in accordance with the discharge limitations, monitoring requirements, and other conditions set forth in Parts I, I1, I1I, and IV hereof. Signed this day February 13, 2018. C, for William E. Vinson, Jr., P.E., Interim Director Division of Energy, Mineral, and Land Resources By the Authority of the Environmental Management Commission Mallinckrodt May 15, 2013 Mr. Bradley Bennett Unit Supervisor Stormwater Permitting Unit NC DENR 1617 Mail Service Center Raleigh, NC 27669-1617 = covIDIEN Re: Corporate Reorganization Notification—Mallinckrodt plc Spin Off from Covidien plc Mallinckrodt LLC Raleigh, Industrial Stormwater Permit, #NCS000136 Dear Mr. Bennett: I am sending this letter to formally notify you that Mallinckrodt plc will be a new public company effective after receipt of government approvals anticipated in June 2013. Mallinckrodt LLC will continue to conduct its US operations and is the current legal entity holding all existing environmental permits, general permits, licenses and registrations applicable to our facility located at 8801 Capital Boulevard in Raleigh. The direct parent company of Mallinckrodt LLC is Mallinckrodt Enterprises LLC, a Delaware limited liability corporation. Both companies are ultimately owned by Mallinckrodt plc. Mallinckrodt plc will formally become a publicly traded entity upon approval of the Form 10 Registration statement filed with the US Securities and Exchange Commission (SEC) on February 1, 2013. The anticipated date for the completion of this process is June 28, 2013. This notification is to inform you of the new independent status of Mallinckrodt LLC's ultimate parent company. This action does not involve any transfer of property or change to the corporate structure of Mallinckrodt LLC and all permits and licenses will remain in the name of Mallinckrodt LLC. Please note that the ownership of the property remains the same. If you have any further questions or require any additional information please contact me at 314/654-2131 or by email at laura.andrew@covidien.com. Sincerely, 6� ezl Laura Andrew Principal EHS Engineer cc: Eric Berry, Mallinckrodt Tim Roberts, Mallinckrodt MAIIINCKRODT LLC 675 MCDONNELL BLVD. HAZELWOOD, MO63042 c @19 aw1E Do MAY 2 0 2013 eR Pickle, Ken From: Pickle, Ken Sent: Saturday, October 27, 2012 11:58 AM To: 'Ed Woloszyn' Cc: Bennett, Bradley Subject: RE: Mallinckrodt NPDES Permit No. NCS000136 Hi Ed, Yes, I think you've got the essence of our conversation, along with its endpoint. We regularly allow sampling upstream of the actual discharge point when safety or ease of access concerns can be accommodated without seriously weakening the requirement that the sample shall be representative of the stormwater flows from the site. Please note that my comments were based on your description of the site over the phone, and your report of previous conversations with Brian Lowther, who is no longer employed at DWQ. My understanding of site conditions includes the perception that this basin functions only as an emergency spill containment basin, and that no flows other than stormwater flows enter the basin, except in the rare occurrence of a spill emergency. If my understanding of site conditions is significantly incomplete or incorrect, then of course the endpoint of our conversation might be invalid. Ken Ken Pickle Environmental Engineer NCDENR I DWQ I Stormwater Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 512 N. Salisbury St, Raleigh, NC 27604 Phone: (919) 807-6376 Fax: (919)807-6494 Email: ken.oickle@ncdenr.Qov Website: htta://i)ortal.ncdenr.ora/web/wgLw5/"siu ** Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulations.** From: Ed Woloszyn [mailto:EWoloszyn@smeinc.com] Sent: Friday, October 26, 2012 8:39 AM To: Pickle, Ken Subject: Mallinckrodt NPDES Permit No. NCS000136 Good morning Ken, Thank you again for your time to discuss a procedural issue on collecting stormwater samples for quantitative monitoring and qualitative monitoring for regarding Mallinckrodt LLC's Stormwater NPDES program (Permit NCS000136). To recap our conversation on Wednesday, October 24, 2012, Mallinckrodt has three stormwater outfalls. Two outfalls are direct discharges from Mallinckrodt's manufacturing area and are sampled and monitored semi-annually during a representative storm event. The third location that receives stormwater flow from the manufacturing area is at a stormwater retention pond located near the Neuse River. This stormwater retention pond does not have an outfall. The retention pond is maintained such that if a catastrophic release occurs on site, the retention pond would capture the release and emergency responders would recover the release from the pond. Normal maintenance for the stormwater retention pond is to maintain sufficient freeboard by periodically pumping water out of the pond and into an unnamed tributary to the Neuse River. When Mallinckrodt's stormwater permit was renewed on November 5, 2011, Mr. Brian Lowther from the Division of Water Quality stipulated that water quality at the retention pond also be included in the Stormwater NPDES monitoring program even if there is a "no discharge scenario", because the pond has no outfall. Brian wanted water from the retention pond to be monitored as an outfall (Outfall No. 003). Because there is no outfall from the pond and water is pumped out of the pond to maintain freeboard, the water should be monitored quantitatively and qualitatively twice a year following the same sampling schedule and analytical list in Permit NCS000136. However, Brian agreed that quantitative monitoring doesn't need to occur during a representative storm event, and stipulated that a sample should be collected from the pump's effluent within 30 minutes of starting the pump. S&ME found that the effluent presents safety issues in that the discharge flow is high and the discharge pipe's location is located at the bottom of a steep slope. In an effort to meet the intentions of the monitoring program, while addressing safety concerns, S&ME collected a representative sample near the pump's intake that is located near the bank of the pond at a more accessible and safe location. Following our October 24, 2012 telephone conversation, you agreed that collecting a sample near the pump's intake, in lieu of the end of the discharge pipe, would be acceptable and would preserve the intent of monitoring water quality at the stormwater retention pond as part the NPDES Stormwater program. S&ME appreciates you taking the time to address our request for changing the sampling procedure at Outfall 003. Best regards, Edmund Woloszyn, Jr., R.E.M. Senior Consultant ENGINEERING INTEGRITY *SWE S&ME, Inc. 3201 Spring Forest Road Raleigh NC 27616 Map Ph: 919-872-2660 Fax: 919-876-3958 Mobile: 919-218-7790 ewoloszyn@smeinc.com www.smeinc.com 2 16 It October 26, 2011 C3 COVIDIEN North Carolina Department of Environment and Natural Resources Division of Water Quality Stormwater Permitting Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Attention: Mr. Brian Lowther Reference: Notification of Change in Stormwater Discharge Outfall Locations Mallinckrodt LLC — Raleigh Pharmaceutical Plant 8801 Capital Boulevard Raleigh, Wake County, North Carolina 27616 D �t;zl Permit No. NCS000136 S&ME Project No. 1054-10-290 OCT 31 ZOr1 Dear Mr. Lowther: DERR-VATFR OUCTy "INDI+'D STOP W,WI Mallinckrodt is currently permitted by your office to discharge stormwater consistent with NPDES Permit No. NCS000136. On October 24, 2011, we submitted comments on the draft stormwater permit recently issued by your office. We understand that a new stormwater permit is likely to be issued to our site in the very near future. Prior to issuing the new permit, we would like your concurrence on a proposed change in stormwater discharge outfall locations that would remove three outfalls from our stormwater program. Mallinckrodt currently monitors five stormwater discharge outfalls (Outfalls 001 through 005) per the requirements of Permit No. NCSOOO136. The attached figure (Figure 5 from the site's Stormwater Pollution Prevention Plan) shows the locations of drainage zones and associated stormwater discharge outfalls. After reviewing the area drainage routes and operation of stormwater conveyance structures at the facility with the site's consultant, S&ME Inc., Mallinckrodt has concluded that only two of the previously identified stormwater discharge outfalls, Outfalls 001 and 002, located on the southern portion of the property, are associated with stormwater runoff from the industrial portion of the facility. Three stormwater discharge outfalls (Outfalls 003, 004 and 005) receive stormwater runoff solely from the land application fields (Drainage Zones 3A, 4, and 5). As part its wastewater treatment plant operations, Mallinckrodt is permitted (NCDENR DWQ Permit No. WQ0005537) to apply industrial wastewater residuals to the land application fields located north and west of the manufacturing area. Surface water runoff from the land application fields is currently monitored tri-annually under Permit No. WQ0005537 at several designated on -site stream locations. Since these three aforementioned outfalls receive discharge from the land application fields and not runoff from industrial areas, Mallinckrodt believes these outfalls (outfalls 003, 004, and 005) should be eliminated from the qualitative and quantitative monitoring requirements of the site's NPDES Stormwater permit. MALLINCFRODI- INC. 919-878-2800 I'll 880i CAPITAL BEYD y19-878-2823 IF, RA1.EI(;11, NC 276 16 -3a 6, Change in Stormwater Discharge Outfall Locations October 26, 2011 Page 2 of 2 Stormwater from Drainage Zone 3B (see Figure 5) discharges to the retention pond located on the northern portion of the property. The stormwater retention pond has a surface area of approximately 23 acres and an estimated capacity of approximately 15 million gallons. The embankment at the retention pond acts as a hydraulic barrier, collecting stormwater runoff associated with manufacturing areas and fields located within Drainage Zone 3B (approximately 173 acres). The retention pond is part of a best management practice (BMP) for Mallinckrodt's manufacturing area. Mallinckrodt monitors water quality in the pond and periodically pumps water from the eastern end of the pond into a stream leading directly to the Neuse River. Therefore, the pond has no direct discharge of stormwater. Thus, quantitative and qualitative stormwater runoff monitoring from zone 3B is not required. The use of this Stormwater retention pond is addressed in the site's Stormwater Pollution Prevention Plan. Mallinckrodt anticipates that this Notification of Change will be effective with the issuance of the new permit pending your review and concurrence. Upon receiving concurrence from your office to remove Outfalls 003, 004, and 005 from the stormwater permit, Mallinckrodt will appropriately revise the facility Stormwater Pollution Prevention Plan and cease any associated stormwater monitoring from those points. Your prompt review of this issue is greatly appreciated. If you have any questions or would like to have a meeting to discuss this request, please feel free to call the site's Environmental Coordinator, Tim Roberts, at 919-878-2895 or email him at tim.roberts@covidien.com. Sincerely, Mallinckrodt LLC Scott Warlick Plant Manager Attachment: Figure 5 — Estimated Areas of Impervious Surface and Drainage Zones cc: Laura Andrew, Mallinckrodt- w/attachment James Jones, Mallinckrodt - w/attachment Michelle Logut, S&ME Inc. - w/attachment Tim Roberts, Mallinckrodt - w/attachment Sarah Scott, Mallinckrodt Inc. - w/attachment Ed Woloszyn, S&ME Inc. - w/attachment Submitted via Certified Mail # 7010 3090 0000 0353 4182 — Return Receipt Requested NOTES: 1. COORDINATES OF EACH OUTFALL LOCATION ARE INDICATED. Mallinckrodt �- Medical Imaging Facility wasiud IN T Araa - =476�S INO� !t USTWL E zowRESEEMML i (I HOUSE PER ACRE)WAKE ZONE t l NTY SAI AR1f�LAM 11 \ (4 144 PElt AMO An LAND APPLICATION FIELDS I 1 __ � 'ISM ! zom ! V . 4_--_ -- - e1EIRCE & DEMpPM13M INDUSTWAL ZONE 4 Told Ana . 1,14i,Qd1 SQ FT. Man Ana - 6.616 SQFr. -• - • •'- +'• `�'� ZONE 3A `-�� ZONE 5 Outfal -• Totd Ana - 11,3D OM s3FT. Area - IOL974 SOFT. I Tonal Aran - LW44tlll 4 3534'31?W N ZONED�• y� L— Ano 7B1417.02' • Olaf 11 4*4 JA ZONE 2 zmm Tonal Ana — 1,YG W So.FT.INDE AL Am - 240,M $Q.FT. iLS1out�Ons-IES —ai & EtnviLo»mm�l $Grviocs 1101 FI W&L ROAD RAUBW NOM CAROUNA 27007 T11-: (911) W3.1050 FAX_ RM W3-W4 5 rr ■ a 0- 3B 0 O 6 f'V-1� aw mmm cm Dmusn IFs CRY of RNmof / P1iWM STA W WATER FEATURES LOCATION AREA SO. FT. AREA ACRES A 1.030,492 216 B 81,323 1.9 C 8.659 0.2 D 13,972 0.3 E 53,876 1.2 F 4,072 0.1 G 31,753 0.7 H 24,480 0.8 1 9,703 0.2_ J 18,043 0.4 K 13,972 0-3 L 5.026 0.1 M 5,026 0.1 IMPERVIOUS SURFACES LOCATION AREA SO. FT. AREA ACRES Imaging Facility 183,476 4.2 Zone 1 76,243 Ka Zone 2 240,224 5.5 Zone 3A 105.974 14 Zone 39 84Z573 19.3 Zone 4 61516 0.2 Zone 5 15,353 0.4 Downstream 32,706 0.8 Total 1,503,075 34.5 Nw - IAM4M SO". I rr. Ana - WN 9W IMAGING FACILITY otno= IMAGING BUILDING = 83,969 SQ.FT. (1.9 ACRES) 0NOW a PAVED/GRAVEL AREAS = 99.507 SQ.FT. (2.3 ACRES) TOTAL = 183.476 SQ.FT. (4.2 ACRES) . PROPERTY BOUNDARY 6 ADJACENT PROPERTY BOUNDARIES ��-- DRAINAGE ZONE BOUONDARY LINE DRAINAGE ZONES 3.4,85 INCLUDE 200 ACRES OF USEABLE IRRIGATION FIELDS FOR SLUDGE INJECTION — — STREAM OUTFALL If1• RIVER ® RETENTION POND OR OPEN TOP TANK AREAS BERM —. DIVERSION DITCH 0 wo 1600 SCALE IN FEET FIGUM MALUNCKRODT INCORPORATED ESTIMATED AREAS OF IMPERVIOUS SURFACE COVIDIEN RALEIGH PHARMACEUTICAL PLANT . AND DRAINAGE ZONES 8801 CAPITAL -BOULEVARD STORMWATER PREVENTION 5 RALEIGH, NORTH CAROUNA 27616 POLLUTION PLAN Lowther, Brian From: Roberts, Tim [Tim.Roberts@Covidien.com) Sent: Monday, October 24, 2011 3:52 PM To: Lowther, Brian Cc: Michelle Logut; 'Ed Woloszyn'; Jones, James; Scott, Sarah Subject: Draft Stormwater Permit Review (Facility Comments) Attachments: NCS000136 Mallinckrodt DraftPermit-Site Comments-24 Oct 2011.docx Follow Up Flag: Follow up Flag Status: Completed Attached you will find our comments on the draft Stormwater permit. We used the "track changes" function in Word to assist you with the incorporation of our suggested edits if you are inclined to accept. One issue not included in the comments is our desire to drop 3 outfalls from the permit since these are covered under our residuals application permit issued by the NCDENR Aquifer Protection Section and we believe the inclusion of these outfalls under the stormwater permit to be duplicative. Generally there is dry -weather flow in these outfalls since they are actually located in small streams that run between several of our residuals application sites. The residuals application sites is essentially a year-round farming operation located on our property but outside of the manufacturing/industrial potion of our facility. Tri-annual monitoring of these streams (i.e., outfall locations) is already included under the residuals application permit. I should be sending a separate letter to your attention later this week requesting that these 3 outfalls be excluded from the requirements of the stormwater permit and we would like the concurrence of your office. Thanks again for the oportunity to comment on the draft permit. Do not hestiate to call me to discuss any of these comments or any other stormwater-related issue. Tim Roberts Environmental Coordinator Covidien Mallinckrodt - Raleigh Pharmaceutical Plant 8801 Capital Boulevard Raleigh, NC 27616 Phone: (919) 878-2895 Fax: (919) 878-2823 E-Mail: Tim. RobertsCcDCovidien.com www,covidien.com This information may be confidential and/or privileged. Use of this information by anyone other than the intended recipient is prohibited. If you receive this in error, please inform the sender and remove any record of this message. From: Lowther, Brian Emailto:brian.lowther@ncdenr.govI Sent: Monday, September 26, 2011 8:19 AM To: Roberts, Tim Subject: RE: Draft Stormwater Permit Review Tim, Attached is a word document of your draft permit. I'll look forward to getting your comments. Let me know if you have any questions. Brian w Brian C. Lowther Environmental Engineer NCDENR I DWQ I Stormwater Permitting Unit 1617 Mail Service Center; Raleigh, NC 27699-1617 512 N. Salisbury St, Raleigh, NC 27604 Phone: (919) 807-6368 Email: brian.lowthernamcdenr.g.ov Website: http://portal.ncdenr.org/web/n/ws/su E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Roberts, Tim[mailto:Tim.Roberts2Covidien.coml Sent: Friday, September 23, 2011 5:56 PM To: Lowther, Brian Subject: Draft Stormwater Permit Review We received the draft permit from your office today. We will review and provide comments within 30 days of receipt (no later than 10/23/11). Would you be to provide a Word (electronic) version that we could review? That way we could mark-up and/or comment using the "Track Change" function. It would make our review go more effectively and you could incorporate comments, as you deem appropriate, more efficiently. Thanks for the opportunity to do this review. Tim Roberts Environmental Coordinator Covidien Mallinckrodt - Raleigh Pharmaceutical Plant 8801 Capital Boulevard Raleigh, NC 27616 Phone: (919) 878-2895 Fax: (919) 878-2823 E-Mail: Tim. Roberts(@Covidien.com www.covidien.com This information may be confidential and/or privileged. Use of this information by anyone other than the intended recipient is prohibited. If you receive this in error, please inform the sender and remove any record of this message. NCS000136 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL. RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE STORMWATER UNDER TI-113 A In compliance with the provisions of North Carolin eral Spa e(e 143-215.1, other lawful standards and regulations promulgated and adopte orth Carolina Environmental Management Commission, and the Federal Watgr�P1 t ontml Act. as amended, is hereby LLC stormwater from a facility located at liliinckrodt LLC 1 Capital Blvd taleigh, NC Jake County to receiving waters designated as the Neuse River and Perry Creek, a class Ws -IV. NSW and C, NSW streams in the Neuse River Basin, in accordance with the discharge limitations, monitoring requirements, and other conditions set forth in Parts I,11, 111, IV, V and V1 hereof. Note: Draft Permit Dates are Approximate This permit shall become effective December I, 2011 This permit and the authorization to discharge shall expire at midnight on November 30, 2016. Signed this day November 4, 201 L for Coleen 1-I. Sullins Director Division of Water Quality By the Authority of the Environmental Management Commission TABLE OF CONTENTS PART I INTRODUCTION Section A: Individual Permit Coverage Section B: Permitted Activities Section C: Location Map PART II MONITORIN DISCHARGE Section A: Stormwatc Section B: Analytical Section C: Qualitativ4 Permit No. NCS000136 PERMI"ITED Section D: On -Site VZNDIT YNS Monitoring Requirements PART' Ill • STANDARDR NPDES STORMWATER INDIVIDUAL PERMITS Section A: Compliance and Liability I. Compliance Schedule 2. Duty to Comply 3. Duty to Mitigate 4. Civil and Criminal Liability 5. Oil and Hazardous Substance Liability 6. Property Rights 7. Severability 8, Duty to Provide Information 9. Penalties for Tampering 10. Penalties for Falsification of Reports Section B: General Conditions 1. Individual Permit Expiration 2. Transfers 3. Signatory Requirements x ii Y . �I Section C: Section D: Section E: Permit No. NCSO00136 4. Individual Permit Modification, Revocation and Reissuance, or Termination 5. Permit Actions Operation and Maintenance of Pollution Controls 1. Proper Operation and Maintenance 2. Need to Halt or Reduce Not a Defense 3. Bypassing of Stormwater Control Facilities Monitoring and Records I. Representative Sampling 2. Recording Results 3, Flow Measurements 4. Test Procedures 5. Representative O 11 6. Record Rete 7. Inspe n Reporting R irem 1. Di barge nitoring Repor 2. S Reports 3. Availability of Reports 4. Non-Stormwater Discharges 5. Planned Changes 6. Anticipated Noncompliance 7. Spills 8. Bypass 9. 'Twenty-four Hour Reporting 10. Other Noncompliance 11. Other Information PART IV LIMITATIONS REOPENER PARTV ADMINISTERING AND COMPLIANCE MONITORING FEE. REQUIREMENTS PART VI DEFINITIONS Permit No. NC5000136 PART I INTRODUCTION SECTION A: INDIVIDUAL PERMIT COVERAGE During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater associated with industrial activity. Such discharges shall be controlled, limited and monitored as specified in this permit. If industrial materials and activities are not exposed to precipitation or runoff as described in 40 CFR § 122.26{g}, the facility may qualify for a No Exposure Ex lion from NPD) S stormwater discharge permit requirements. Any owner or operato wi to obtain a No Exposure Certification must submit a No Exposure Certificate Ko Division; must receive approval by the Division; must maintain no exposu rvfor authorized to discharge under a valid NPDES stormwater permit; and must t Exposure Exclusion once every five (5) years. SECTION B: PERMITTED ACT Until this permit expires or is i vdd, the permittee is authorized to discharge stormwater to the surface waters rt lina or separate storm sewer system that has been adequately treated and manag n ce with the terms and conditions of this individual permit. All stormwater disc rges sh• a in accordance with the conditions of this permit. Any other point source dis surface waters of the state is prohibited unless it is an allowable non-stormwater i arge or is covered by another permit, authorization, or approval. The stormwater discharges allowed by this individual permit shall not cause or contribute to violations of Water Quality Standards. This permit does not relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. Part I Page I of 2 SECT�ON C: LOCATION MAP— correct spellinz-of MALLI,NCKRODT on m� d in title block —also change from Inc. to LLC on map block NCS000136 tJ Alp Nth Scale 1.•24,000 Ma Ilinckrldt, Inc. Latitude: 351153' 55" N Longitude: 780 33' 90" W County: Wake Recei ping Stream: Neese Riyer, Perry Creek Stream lass, Ws -IV; NSW, C; NSW Sub4m9n: 03-04-02 QV� River Basin) Part] Page 2 oQ Permit No. NCS000135 Permit No. NCSOOO136 PART If MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES SECTION A: STORMWATER POLLUTION PREVENTION PLAN The Permittee shall develop a Stormwater Pollution Prevention Plan, herein after referred to as the [Ilan. This Plan shall be considered public information in accordance with Part 111, Standard Conditions, Section E, Paragraph 3 of this individual permit. The Plan shall include, at a minimum, the following items: Site Plan. The site plan shall provide a description t hysical facility and the potential pollutant sources which may be exile d ntribute to contamination of stormwater discharges. The site plan shall c in w' g: (a) A general location map (USGS quad r ap or appropriately drafted equivalent map), showing the tacil' 1 in relation to transportation routes and surface waters, the name of i water(s) to which the stormwater outfall(s) discharges, or if th Esc rg ' o a municipal separate storm sewer system, the name of the m f It d the ultimate receiving waters, and accurate latitude to de point(s) of discharge. The general location map (or alternat .w e ap) shall identify whether each receiving water is impaired (on the list of impaired waters) or is located in a watershed for ich DL has been established, and what the parameter(s) of concern at (b) A narrative don of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. A narrative description of the potential pollutants which could be expected to be present in the stormwater discharge from each outfal I. (c) A site map drawn to scale (including a distance legend) showing: the site property boundary, the stormwater discharge outfalls, all on -site and adjacent surface waters and wetlands, industrial activity areas (including storage of materials, disposal areas, process areas, loading and unloading areas, and haul roads), site topography, all drainage features and structures, drainage areas for each outfall, direction of flow in each drainage area, industrial activities occurring in each drainage area, buildings. existing BMPs, and impervious surfaces. The site map must indicate the percentage ofeach drainage area that is impervious. (d) A list of significant spills or leaks of pollutants that have occurred at the facility during the three (3) previous years and any corrective actions taken to mitigate spill impacts. (e) Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part III, Standard Conditions, Section Pan II Page I of 10 Permit No. NCS000136 B, Paragraph 3. The permittee shall re -certify annually that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. Stormwater Management Plan. The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and nonstructural measures. The stormwater management plan, at a minimum, shall incorporate the following: (a) Feasibility Study. A review of the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. Where r practical, the permittee shall prevent exposure ofall storage areas. m ter' dling operations, and manufacturing or fueling operations. are a el' ination of exposure is not practical, the stormwater manage an acument the feasibility of diverting the stormwater runoff away . reaso potential contamination. (b) Secondary Containment Require d cords. Secondary containment is required for: bulk storage of 1' i s; storage in any amount of Section 3 13 of Title III of the Super d e ments and Reauthorization Act (SARA) water priority the icals• st n any amount of hazardous substances, in order to prevent ); a ills om contaminating stormwater runoff. A table or summary of all n d stored materials and their associated secondary containment are intained. If the secondary containment devices are connected to rmwat nveyance systems, the connection shall be controlled by manually ovate alves or other similar devices (which shall be secured closed with 10 ' mechanism), and any stormwater that accumulates in the containment a shall be at a minimum visually observed for color, foam, outfall staining, visible sheens and dry weather flow, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated by any material. Records documenting the individual making the observation, the description of the accumulated stormwater, and the date and time of the release shall be kept for a period of five years. (c) BMP Summary. A listing of site structural and non-structural Best Management Practices (BMP) shall be provided. The installation and implementation of BMPs shall be based on the assessment of the potential for sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. The BMP Summary shall include a written record of the specific rationale for installation and implementation of the selected site BMPs. The BMP Summary shall be reviewed and updated annually. Spill Prevention and Response Plan. The Spill Prevention and Response Plan (SPRP) shall incorporate an assessment of'potentiai pollutant sources based on a materials inventory of the facility. Facility personnel (or the team) responsible for implementing the SPRP shall be identified in a written list incorporated into the SPRP and signed and dated by each individual acknowledging their responsibilities for the plan. A responsible PartI l Page 2 of ] 0 Permit No, NCSOOO136 person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. The SPRP must be site stormwater specific. Therefore, an oil Spill Prevention Control and Countermeasure plan (SPCC) may be a component of the SPRP, but may not be sufficient to completely address the stormwater aspects of the SPRP. The common elements of the SPCC with the SPRP may be incorporated by reference into the SPRP. 4. Preventative Maintenance and Good Housekeeping Program. A preventative maintenance and good housekeeping program shall be developed. The program shall list all stormwater control systems, stormwater discharge outfalls, all on -site and adjacent surface waters and wetlands, industrial activity areas (inc ding material storage areas. material handling areas, disposal areas, process a ing and unloading areas, and haul roads), all drainage features and structur , an ng s aural E3MPs. "1'hc program shall establish schedules of inspecti dint and housekeeping activities of stormwater control systems, as facility equipment, facility areas. and facility systems that present a potential for s r exposure or stormwater pollution. Inspection of material handling areas an r c ping schedules of these areas shall be incorporated into the program. Ti y ce with the established schedules for inspections, maintenance, and hou e g all be recorded in writing or electronically and maintained in or as an addeniJ t PP. In cases where the records are Employee Training. ining rams shall be developed and training provided at a minimum on an ann basis r facility personnel with responsibilities for: spill response and cleanup, preven ' tntenance activities, and for any of the facility's operations that have the potentia contaminate stormwater runoff. Facility personnel (or team) responsible for implementing the training shall be identified, and their annual training shall be documented by the written or electronic signature of each employee trained. 6. Responsible Party. The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development. implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position assignments provided. Plan Amendment. The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants to surface waters. All aspects of the Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The annual update shall include an updated list of significant spills or leaks of pollutants for the previous three years, or the notation that no spills have occurred. The annual update shall include written re -certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. Each annual update shall include a documented re-evaluation of the effectiveness of the BMPs listed in the BMP Summary of the Stormwater Management Plan. Pan II Page 3 of 10 Permit No. NCS000136 The Director may notify the petrrrittee when the Plan does not meet one or more ofthe minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part Ill, Standard Conditions, Section B, Paragraph 3) to the Director that the changes have been made. 8. Facility Inspections. Inspections of the facility and all stormwater systems shall occur as part of the Preventative Maintenance and Good Housekeeping Program at a minimum on a semi-annual schedule, once during the first half of the year (January to June), and once during the second half (July to December), with at least 60 days separating inspection dates (unless peribrmed more frequently than semi-annu• y). These facility inspections are different from, and in addition to, the storm�r at~Marge characteristic monitoring required in Part II l3 and C of this permit. //�� � 9. Implementation. The permittee shall implei shall include documentation of all monitori activities, and training provided to empl of actions taken to implement BMPs o vehicle maintenance activities. Su o r five years and made avail ble to lai immediately upon requ t ffic Plan. Implementation of the Plan emen's. inspections, maintenance icl ng the log of the sampling data and h the industrial activities, including ttion shall be kept on -site for a period of the Director's authorized representative Part 11 Page 4 of 10 Permit No, NCS000136 SECTION B: ANALYTICAL MONITORING REQUIREMENTS Analytical monitoring of stormwater discharges shall be performed as specified in Table 1. All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum often (lamanalytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO). A representative storm event is a storm event that measures greater than 0.1 inches of rainfall. The time between this storm event and the previous storm event measuring greater than 0,1 inches must be at least 72 hours. A single storm event may have a period of no precipitation up to 10 hours. For example, if it rains but stops before producing any collectable discharge, a s may be collected if the next rain ❑roducina a discharge begins within 10 hours. Table 1. Anal tical Monitoring Re uiremen " !se . teasura t sample amp e 7'vne2 LtSt%dii3 Conductivity uS/cm nmi-annual Grab SDO Total Suspended Solids .'F L semi-annual Grab SDO COD Chemical Oxygen Demand semi-annual Grab SDO Total Nitrogen L semi-annual Grab SDO Nitrate + Nitrite (NO3 + NQI m semi-annual Grab SDO Total Ammonia, as Nitro e m L semi-annual Grab SDO Sulfate I m L semi-annual Grab SDO Ammonium Sulfate m L semi-annual Grab SDO 1-1 standard semi-annual Grab SDO Total Rainfal14 inches semi-annual Vain Gauge - Footnotes: I Measurement Frequency: Twice per year during a representative storm event. 2 Grab samples shall be collected within the first 30 minutes of discharge. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative status has been granted. 4 For each sampled representative storm event the total precipitation must be recorded. An on -site rain gauge or gauge reading must be recorded. The permittee shall complete the minimum ten analytical samplings in accordance with the schedule specified below in Table 2. A minimum of60 days trust separate Period 1 and Period 2 sample dates unless monthly monitoring has been instituted under a Tier Two response. '1 Part It Page 5 of 10 Permit No. NCS00013 Tahip 2_ Mnnitarina CrhPdn1P Mooltorin erlodt12 Sample Number Start End Year 1 — Period 1 l December 1, 2011 May 31, 2012 Year 1— Period 2 2 June 1. 2012 November 30, 2012 Year 2 — Period 1 3 December 1, 2012 May 31, 2013 Year 2 — Period 2 4 June 1, 2013 November 30, 2013 Year 3 — Period 1 5 December I, 2013, May 31, 2014 Year 3 — Period 2 6 June 1, 201 November 30, 2014 Year 4 —Period 1 7 Dec b a 014 May 31. 2015 Year 4 — Period 2 8 ffne November 30, 2015 Year 5 — Period 1 4 DAider 1, May 31, 2016 Year 5 — Period 2 10 4-1w, 16 1 November 30, 2016 l�Q[RpfeS: l Maintain semi-annual monitoring during Permit, the permittee has submitted an al the permittee will he considered for rene monitoring until the renewe%th�'qf 2 If no discharge occurs durinm "No Flow" within 30 days ot ,Ess. If at the expiration of the Individual al of coverage before the submittal deadline, applicant must continue semi-annual the permittee must submit a monitoring report indicalinp nth sampling period. The permittee shall report t1danalytijKl results from each sample within the monitoring period. permittee shall compare m esults to the benchmark values in Table 3. The benchmark values in Table 3 are not pe emits but should be used as guidelines for the permittee's Stormwater Pollution Prevention Plan (SPPP). Exceedences of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. See below the descriptions of Tier One and Tier Two. Table 3_ Benchmark Valaies fnr AnnlWienl Mnnitnrine s isc'h r e Characjeristics ' Units`' Benchmark Conductivity uS/cm -- Total Suspended Solids mg/L 100 COD (Chemical Oxygen mg/L 120 Total Nitrogen mg/L 30 Nitrate + Nitrite (NOa+NO2) mg/L 10 'Total Ammonia, as Nitrogen mg/L 7.2 Sulfate mg/L 500 Part I I Page 6 of 10 Permit No. NCSDD0136 Ammonium Sulfate mg/L 19 PH standard 6-9 Tier One If. The first valid sampling results are above a benchmark value, or outside of the benchmark range, for any Then: The permittee shall: 1. Conduct a stormwater management inspection of the facility within two weeks of receiving sampling results. 2. Identify and evaluate possible causes oE'the bench xceedence. 3. Identify potential and select the specific: source c tro , o controls, or physical improvements to reduce concentrations ofthe par s of co cm, or to bring concentrations within the benchmark range. 4. Implement the selected actions within two 6 t inspection. 5. Record each instance of a Tier One resp e i he water Pollution Prevention Plan. Include the date and value of the benchmark a ed ce, a inspection date, the personnel conducting the inspection. the selected actiA. a t dat selected actions were imolemented. Tier Two If: During the term of this perm' the first d sampling results from two consecutive monitoring periods are above the benchmark va s, or o ide of the benchmark range, for any specific parameter at a specific discharge outfall; Chen: The permittee shall: I. Repeat all the required actions outlined above in Tier One. 2. Immediately institute monthly monitoring for all parameters at every outfall where a sampling result exceeded the benchmark value for two consecutive samples. Monthly (analytical and qualitative) monitoring shall continue until three consecutive sample results are below the benchmark values or within the benchmark range. 3. If no discharge occurs during the sampling period, the permittee is required to submit a monthly monitoring report indicating '"No Plow" to comply with reporting requirements. 4. Maintain a record of the 'Pier Two response in the Stormwater Pollution Prevention Plan, During the term of this permit, if the valid sampling results required for the permit monitoring periods exceed the benchmark value, or are outside the benchmark range, for any specific parameter at any specific outfall on four occasions, the permittee shall notify the DWQ Regional Office Supervisor in writing within 30 days of receipt of the fourth analytical results. DWQ map but is not limited to: • require that the permittee revise, increase, or decrease the monitoring frequency for the remainder of the nerntil: PartI I Page 7 of 10 Permit Nu. NCS 00136 • require the permittee to install structural stormwater controls; • require the permittee to implement other stormwater control measures; or • require that the permittee implement site modifications to qualify for the No Exposure Exclusion. This site discharges to impaired waters experiencing problems with biological integrity. If a 'total Maximum Daily Load ('E'MDL) is approved for this segment of Perry Creek, the permittee may be required to monitor for the pollutant(s) ofconcern in the future and submit results to the Division of Water Quality. The Division will consider the monitoring results in determining whether additional BMPs are needed to control the pollutant(s) of concern to the maximum extent practicable. If additional BMPs are needed to achieve the requirZP e ontrol, the permittee will be required to (1) develop a strategy for implementing P and (2) submit a timetable for incorporation of those BMPs into the permitted ate ion Prevention Plan. SECTION C: QUALITATIVE MONITORJPGA&Q9MEMENTS Qualitative monitoring requires a visual in Vhoach stormwater outfall regardless of representative outfall status and all b rfopecified in Table 4, during the analytical monitoring event. Qualitative r pose of evaluating the effectiveness of the Stormwater Pollution Prevention S nd assessing new sources of stormwater pollution. In the event an atypical con ' on is n at a stormwater discharge outfall, the permittee shall document the suspected ca of the ndition and any actions taken in response to the discovery. This documents be maintained with the SPPP. Table 4. Oualitative Monitoring Renuirements kfefidrk' ha er 31 cs � PF41 illgl I t g'r g on Color semi-annual SDO Odor semi-annual SDO Clarity semi-annual SDO Floating Solids semi-annual SDO Sus ended Solids semi-annual SDO Foam semi-annual SDO Oil Sheen semi-annual SDO Erosion or deposition at the outfall semi-annual SDO Other obvious indicators of stormwater pollution semi-annual SDO Footnotes: Partif Page g of 10 Permit No. NCSOOO136 1 Measurement Frequency: "twice per year during a representative storm event, fiir each year until either another q Y� p Y' S" p y permit is issued for this facility or until this permit is revoked or rescinded. Ifni the end of this permitting cycle the permittee has submitted the appropriate paperwork for a renewal permit before the submittal deadline, the permittee will be considered for a renewal application. The applicant must continue semi-annual monitoring until the renewed permit is issued. See Table Z for schedule of monitoring periods through the end of this permitting cycle. 2 Monitoring Location: Qualitative monitoring shall be performed at each stormwater discharge outtall (SDO) regardless of representative outtall status. SECTION D. ON -SITE VEHICLE MAINTENANCE MONITORING REQUIREMENTS Facilities which have any vehicle maintenance activity occurrin n-site which uses more than 55 gallons of new motor oil per month when averaged over th dar year shall perform analytical monitoring as specified below in Table J5.S ring all be performed at all stormwater discharge outfalls which discharge sto un vehicle maintenance areas, and in accordance with the schedule presentble 2 action B). All analytical monitoring shall be performed during a representavent. Tahlp 5_ Analvtienl Mnnitnrinn RemeirrmdWW1/0n-1qite Vehicle Maintpnanre c to all er a 7semi-annual Grab pleH SDO Non -Polar Oil & Grease/ TPH EPA Method 1664 SGT-HEM Grab SDO Total Sus ended Solids#A t 1, semi-annual Grab SDO Total Rainfal14 inches semi-annual Rain gauge - New Motor Oil Usa agallons/month semi-annual Estimate - Footnotes: I Measurement Frequency: Twice per year during a representative storm event, for each year until either another permit is issued for this facility or until this permit is revoked or rescinded. If at the end of this permitting cycle the permittee has submitted the appropriate paperwork for a renewal permit before the submittal deadline, the permittee will be considered for a renewal application, The applicant must continue semi-annual monitoring until the renewed permit is issued. See Table 2 for schedule of monitoring periods through the end of this permitting cycle. 2 Ifthe stormwater runoff is controlled by a stormwater detention pond a grab sample ofthe discharge from the pond shall be collected within the first 30 minutes of discharge from the pond. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) that discharges storm water runoff from area(s) where vehicle maintenance activities occur, 4 For each sampled representative storm event the total precipitation must be recorded. An on -site or local rain gauge reading must he recorded. Part 11 Page 9 of 10 Permit No, NCSOOO136 Monitoring results shall be compared to the benchmark values in Table 6. The benchmark values in Table 6 are not permit limits but should be used as guidelines for the permittee's Stormwater Pollution Prevention Plan (SPPP). Exceedences of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs), as provided in Part II Section B. Table 6. Benchmark Values for Vehicle Maintenance Analytical Monitoring Discha a Characteristics UnitswnBeonwi mark pH standard 6-9 Non -Polar Oii & Grease /'FPW mg�L S 16PA Method 1664 (SGT-HEM)1 Total Suspended Solids mgtL Part 11 Page I O of lO Permit No. NCS000136 PART III STANDARD CONDITIONS FOR 1PDES STORMWATER INDIVIDUAL PERMITS SECTION A: COMPLIANCE AND LIABILITY Com fiance Schedule The permittee shall comply with Limitations and Controls specified for stormwater discharges in accordance with the following schedule; Existing Facilities already operating but applying for permit coverage for the first time: The Stormwater Pollution Prevention Plan shall be developed and implemented within 12 months of the effective date of the initial permit and updated thereafter on an annual basis. Secondary containment, as specified in Part 11, Section A, Paragraph 2(b) of this permit, shall be accomplish e wit 12 months of the effective date of the initial permit issuance. n New Facilities applying for coverage for the first applying for renewal under this permit: The Storn implemented prior to the beginning ofdischarges updated thereafter on an annual basis, Secondary 2(b) of this permit shall be accomplished prior industrial activity. Updates to the Stormwat o 2. Duty to Comply n�s previously permitted and rrt Pro ention Plan shall be developed and ttion of the industrial activity and be specified in Part 11, Section A, Paragraph of discharges from the operation of the The permittee must compl ith all ions of this individual permit. Any permit noncompliance constitutes a violation of a Clean tter Act and is grounds for enforcement action; for permit termination, revocation reiss e, or modification; or denial ofa permit upon renewal application. The permittee shaiiccomply with standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants within the time provided in the regulations that establish these standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to 25,000 per day of violation, or imprisonment for not more than I year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $10,000 per violation with the maximum amount not to exceed $125,000. [Ref: Section 309 ofthe Federal Act 33 USC 1319 and 40 CFR 122.4[(a) j C. Under state law, a daily civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed against any person who violates or fails to act in accordance with the terns, Conditions, or requirements ofa permit. [Ref: NC General Statutes 143.215.6A). d. Any person may be assessed an administrative penalty by the Director for violating section 301, 302, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed S 10,000 per violation, with the maximum amount of any Class I Part III Page l of 8 Permit No. NCS000136 penalty assessed not to exceed $25,000. Penalties for Class 11 violations are not to exceed $10,000 per day for each day during which the violation continues, with the maximum amount of any Class 11 penalty not to exceed $125,000. 3. Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this individual permit which has a reasonable likelihood of adversely affecting human health or the environment. 4. Civil and Criminal Liability Except as provided in Part HI, Section C of this permit regarding bypassing ofstormwater control facilities, nothing in this individual permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 14 -21 ,143-215.6A, 143.215.6B, 143- 215.6C or Section 309 of the Federal Act, 33 USC 1319 Fu ore, the permittee is responsible for consequential damages, such as fish kills, even though re i. i .ty to ffective compliance may be temporarily suspended. 5. Oil and Hazardous Substance: Liability Nothing in this individual permit shall be the permittee from any responsibilities, li under NCGS 143-215.75 et seq. or Sectiot 6. PropeM Rights The issuance of this individ property, or any exclusive personal rights, nor any ift 7. Severability tZ the institution of any legal action or relieve to which the permiuee is or may be subject to Act, 33 USC 1321. convey any property rights in either real or personal it authorize any injury to private property or any invasion of I, State or local laws or regulations, The provisions of this individual permit are severable, and if any provision of this individual permit, or the application of any provision of this individual permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this individual permit, shall not be affected thereby. 8 Duty to Provide Information The permittee shall furnish to the Director, within a reasonable time, any information which the Director may request to determine whether cause exists for modifying, revoking and reissuing, or terminating the permit issued pursuant to this individual permit or to determine compliance with this individual permit. The permittee shall also furnish to the Director upon request, copies of records required to be kept by this individual permit. 9. Penalties for Tamoeriniz The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this individual permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction ofa person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more that $20,000 per day of violation, or by imprisonment of not more than 4 years, or both. Part i l l Page 2 of 8 Permit No. NCS000t36 10. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this individual permit, including monitoring reports or reports ofcompliance or noncompliance shall, upon conviction, be punished by a tine of not more than 510,000 per violation, or by imprisonment for not more than two years per violation, or by both. SECTION B: GENEPALCONDITIONS 2. 3 Individual Permit Exniration The permittee is not authorized to discharge after the ex ' ati e. In order to receive automatic authorization to discharge beyond the expiration date, per all s mit lbrms and fees as are required by the agency authorized to issue permits no er n I da rior to the expiration date. Any permittee that has not requested renewal at least 180 or to exp ration, or any permittee that does not have a permit after the expiration and has not request at least 180 days prior to expiration, will be subjected to enforcement procedures as provided 5 _ 15.36 and 33 USC 1251 et. seq. Transfers This permit is not transferable any n e er notice to and approval by the Director. The Director may require moditi o do reissuance ofthe permit to change the name and incorporate such other require s necessary under the Clean Water Act, The Permittee is required to notify the Divis' n the event the permitted facility is sold or closed. Signatory Requirements All applications, reports ation submitted to the Director shall be signed and certified. a. All applications to be covered under this individual permit shall be signed as follows: (1) In the case ofa corporation: by a principal executive otiicer of at least the level of vice- president, or his duly authorized representative, if such representative is responsible for the overall operation of the facility from which the discharge described in the permit application form originates; (2) In the case ofa partnership or limited partnership: by a general partner; (3) In the case ofa sole proprietorship: by the proprietor; (4) In the case ofa municipal, state, or other public entity: by a principal executive officer, ranking elected official, or other duly authorized employee. b. All reports required by the individual permit and other information requested by the Director shall be signed by a person described above or by a duly authorized representative of that person, A person is a duly authorized representative only if. (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation ofthe -regulated facility or activity, such as the position of plant Part III Pagc 3 of 8 Permit No. NCS000136 manager, operator of a well or well field, superintendent, a position ofequivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company (A duly authorized representative may thus be either a named individual or any individual occupying a named position,); and (3) The written authorization is submitted to the Director. C. Any person signing a document under paragraphs a. or b. of this section shall make the following certification; "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly ponsible for gathering the information, the information submitted is, to th_ es I.A.knowledge and belief, true, accurate, and complete. I am aware that there are signs antfor s mitting false information, including the possibility of fines and impriso a or k colations." 4. Individual Permit Modification Revocation and Reis a Termination The issuance of this individual permit does not f etor from reopening and modifying the individual permit, revoking and reissuing [h div ua it, or terminating the individual permit as allowed by the laws, rules, and regulation ed i it 40, Code of Federal Regulations, Parts ] 22 and 123,Title 15A of the No Carol, dm ve Code, Subchapter 211 .0100, and North Carolina General Statute 143-215.1 e 5. Permit Actions The permit may be modi d, revoke and reissued, or terminated for cause. The notification of planned changes or anticipated t! ompli a does not stay any individual permit condition, SECTION C: OPERATION AND MAINTENANCE OF POLLUTION CONTROLS 1. Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this individual permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of this individual permit. 2. Need to Halt or Reduce Not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this individual permit. 3. Bypassing of Stormwater Control Facilities Bypass is prohibited and the Director may take enforcement action against a permittee ror bypass unless! a. Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; and Part I II Page 4 of 8 Permit No. NCSOOO136 b. There were no feasible alternatives to the bypass, such as the use of auxiliary control facilities, retention ofstormwater or maintenance during normal periods of equipment downtime or dry weather. This condition is not satisfied if adequate backup controls should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and c. The permittee submitted notices as required under, Part 111, Section E ofthis permit. Ifthe Director determines that it will meet the three conditions listed above, the Director may approve an anticipated bypass after considering its adverse effects. SECTION D: MONITORING AND RECORDS I. Representative Sam>(ligg Samples collected and measurements taken, as requir nature of the permitted discharge. Analytical samplii event. Samples shall be taken on a day and time that taken before the discharge joins or is diluted by a Monitoring points as specified in this permit s n the Director. 2, RecordingResult esults shb8iraraoteristic of the volume and perk)rffied during a representative storm ristic of the discharge. All samples shall be >[ream, body of water, or substance. -d without notification to and approval of For each measurement, sample, 0 d' intenance activity performed or collected pursuant to the requirements ofthis individ I a ittce shall record the following information: a. The date, exact ce, and t" a of sampling, measurements, inspection or maintenance activity; b. The individual rformed the sampling, measurements, inspection or maintenance activity; C. The dates) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. 3. Flow Measurements Where required, appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges, 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143.215,63 et, seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. Part][[ Page 5 of g Permit No. NCS000136 To meet the intent of the monitoring required by this individual permit, all test procedures must produce minimum detection and reporting levels and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. 5. Representative Outfall If a facility has multiple discharge locations with substantially identical stormwater discharges that are required to be sampled, the permittee may petition the Director for representative outfall status. If it is established that the stormwater discharges are substantially identical and the permittee is granted representative outlull status, then sampling requirements may be performed at a reduced number ofoutfalls. 6. Records Retention Visual monitoring shall be documented and records n Pollution Prevention Plan. Copies of analytical moni- permittee shall retain records of all monitoring inforrr records and all original strip chart recordings for cont reports required by this individual permit for a period measurement, report or application. This period may, 7. In§pection and Entry // b at t acility along with the 5tnrmwater hall also be maintained on -site. The i all a ration and maintenance 1r tfi trumentation, and copies of all 5 yeas from the date of the sample, 4 by request of the Director at any time. The permittee shall allow the Director, or Yntati,'e epresentative (including an authorized contractor acting as a representative of th Direct r iof a facility which discharges through a municipal separate storm sewer syste th ' ep of a municipal operator or the separate storm sewer system receiving the dis up presentation of credentials and other documents as may be required by law, to; a. Enter upon the mittee's mises where a regulated facility or activity is located or conducted, or where recor $ ust b pt under the conditions of this individual permit, b. Have access to an—Tc-opy, at reasonable times, any records that must be kept under the conditions of this individual permit; C. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this individual permit, and d. Sample or monitor at reasonable times, for the purposes of assuring individual permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. SECTION E: REPORTING REQUIREMENTS 1. Discharge Monitoring Reports Samples analyzed in accordance with the terms of this permit shall he submitted to the Division on Discharge Monitoring Report forms provided by the Director. Submittals shall be delivered to the Division no later than 30 days from the date the facility receives the sampling results from the laboratory, DThe ermittee shall submit an Annual Summary Data Monitoring Report to the appropriate DWQ Regional t arc The submittal shall be an forms supplied by the Division. _ Part it l Page 6 of 8 Cbintr •ttt r M]: change to Mush 1 to be Con/iUmt with Condition M.E.2 be ow. Permit No. NCS000136 When no discharge has occurred from the facility during the report period, the permittee is required to. submit a discharge monitoring report, within 30 days of the end of the six-month sampling period, giving all required information and indicating "NO FLOW" as per NCAC T15A 02B 0506. 4 The permittee shall record the required qualitative monitoring observations on the SDO Qualitative Monitoring Report form provided by the Division, and shall retain the completed forms on site. Visual monitoring results should not be submitted to the Division, except upon DWQ's specific requirement to do SO. 2. Submitting Reports Two signed copies of Discharge Monitoring Reports (DMRs) shall be submitted to: Central Files Division of Water ali 1617 Mail Servi ente Raleigh, North Carol i 7 -16 In addition, a separate signed Annual Summary DM o I be submitted to the local DWQ Regional Office (RO) by March l of each year. Addresses for each RO and the counties cov of b eac can be found here: http:l/portal.nedenr.orWweb)wglhomc/ . T pe tree shall retain the completed originals on site. Visual monitoring results sho not mi Regional Offices or Central Files unless specifically requested by D 3. Availability of Reports Except for data determin to be co ential under NCGS 143-215.3(a)(2) or Section 309 of the Federal Act, 33 USC 1318, all r pre ed in accordance with the terms shall be available for public inspection at the offices of the Divt ater Quality. As required by the Act, analytical data shall not be considered confidential. nowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.613 or in Section 309 of the Federal Act. 4. Non-Stormwater Discharges If the storm event monitored in accordance with this Individual Permit coincides with a non-stormwater discharge, the permittee shall separately monitor all parameters as required under the non-stormwater discharge permit and provide this information with the stormwater discharge monitoring report. 5. Planned Changes The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which could significantly alter the nature or quantity of pollutants discharged. This notification requirement includes pollutants which are not specifically listed in the Individual Permit or subject to notification requirements under 40 CFR Part 122.42 (6). 6. Anticipated Noncom Ise The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which may result in noncompliance with the Individual Permit requirements. PartIll Page 7 of 8 Permit No. NCS000136 7, 512 ills The permittee shall report to the local DWQ Regional Office, within 24 hours, all significant spills as defined in Part VI of this permit. Additionally, the permittee shall report spills including: any oil spill of 25 gallons or more, any spill regardless ofamount that causes a sheen on surface waters, any oil spill regardless of amount occurring within 100 feet ol'surface waters, and any oil spill less than 25 gallons that cannot be cleaned up within 24 hours. 8. Bypass a. Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. b. Unanticipated bypass. The permittee shall submit not a in 24 hours of becoming aware of an unanticipated bypass. 9. Twenty-four Hour Renortinc The permittee shal l report to the central office or the p r ' regional office any noncompliance which may endanger health or the environment. Any ml . on c provided orally within 24 hours from the time the permittee became aware of the cir s itten submission shall also be provided within 5 days of the time the permittee beco s a e circumstances. The written submission shall c nlain a rip a noncompliance, and its causes, the period of noncompliance, including c to e ' d if the noncompliance has not been corrected, the anticipated time compliance is ed roue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the n ce. The Director may waive written port on a case -by -case basis if the oral report has been received within 24 hours. 10. Q}her Noncompliance The permittee shall report all instances of noncompliance not reported under 24 hour reporting at the time monitoring reports are submitted. 11. Other Information Where the permittee becomes aware that it failed to submit any relevant facts in a Notice of Intent to be covered under this Individual Permit or in any report to the Director, it shall promptly submit such facts or information, Part Ill Page 8 of 8 NCS000136 PART IVY LlMlTATIONS REOPFNER l This individual permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under provisions of the Clean Water Act, if the effluent guideline or water qual ity standard so issued or approved: a. Contains different conditions or is otherwise more stringent than any effluent limitation in the individual permit; or b. Controls any pollutant not limited in the individual permitA'l The individual permit as modified or reissued under this paragrnta' any other requirements in the Act then applicable. PART V ADMINISTERING REOI The permittee must pay the administer g and theme bill fromed* the Di R 2H 0105(b)(4) may cause this Divisi MONITORING FEE storing fee within 30 (thirty) days ofdate of receipt of e fee in timely manner in accordance with 15A NCAC to revoke the Individual Permit, DEFINITIONS See Clean Water Act. 2, Allowable Non-Stormwater Discharges This permit regulates stormwater discharges. Non-stormwater discharges which shall be allowed in the stormwater conveyance system are: (a) All other discharges that are authorized by a non-stormwater NPDFS permit. (b) Uncontaminated groundwater, foundation drains, air -conditioner condensate without added chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant flushings, water from footing drains, flows from riparian habitats and wetlands. (c) Discharges resulting from fire -fighting or fire -fighting training. 3. Best Management Practices (BMPsI Measures or practices used to reduce the amount of pollution entering surface waters. BMPs may take the form ofa process, activity, or physical structure. More information on BMPs can be found at: htip://cfpub.epa.gov/tlpdes/storm%%-ator/menuofbmps/index.crm. 4, Bypass A bypass is the known diversion of stormwater from any portion ofa stormwater control facility including the collection system, which is not a designed or established operating mode for the facility. 5. Bulk Storage of Liu uid Products Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers located in close proximity to each other having a total combined storage capacity of greater than 1,320 gallons. Parts IV, V and V I Page I of 4 Permit No. NC9000136 6. Certiticate of Coverage The Certificate of Coverage (COC) is the cover sheet which accompanies the Individual Permit upon issuance and lists the facility name, location, receiving stream, river basin, effective date of coverage under the permit and is signed by the Director. 7. Clean Water Act The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251, et. seq. 8, Division or DWO The Division of Water Quality, Department of Environment and Natural Resources. 9. Director The Director of the Division of Water Quality, the pe t i ing 10. EMC The North Carolina Environmental Management ssi IL Crab Sample An individual sample collected instantane y. rab triples that will be analyzed (quantitatively or qualitatively) must be taken w' in the _ 30 t of discharge. 12. Hazardous Substance Any substance designated un P 116 pursuant to Section 31 ] .of the Clean Water Act, 13. L n ill A disposal facility or p a dis al facility where waste is placed in or on land and which is not a land treatment facility, a sur ndment, an injection well, a hazardous waste long-term storage facility or a surface storage facility. 14. Municioal Seaarate Storm Sewer System A stormwater collection system within an incorporated area of local self-government such as a city or town, 15. No Exposure A condition of no exposure means that all industrial materials and activities are protected by a storm resistant shelter or acceptable storage containers to prevent exposure to rain, snow, snowmelt, or runoff Industrial materials or activities include, but are not limited to, material handling equipment or activities, industrial machinery, raw materials, intermediate products, by-products, final products, or waste products. DWQ may grant a No Exposure Exclusion from NPDES Stormwaler Permitting requirements only if a facility complies with the terms and conditions described in 40 CFR § 122.26(g) 16. Notice of intent The state application form which, when submitted to the Division, officially indicates the facility's notice of intent to seek coverage under an Individual Permit. 17. Permittne The owner or operator issued a certificate of coverage pursuant to this Individual Permit. Part VI Page 2 of4 Pages Permit No. NCS000136 18. Point Source Discharge of Stormwater Any discernible, confined and discrete conveyance including, but not specifically limited to, any pipe, ditch, channel, tunnel, conduit, well, or discrete fissure from which stormwater is or may be discharged to waters of the state. 19 Representative Storm Event A storm event that measures greater than 0.1 inches of rainfall. The time between this storm event and the storm event measuring greater than 0.I inches must be at least 72 hours. A single storm event may have a no precipitation of up to 10 hours. For example, if it rains but stops belbre producing any collectable disc sample may be collected if the next rain producing a discharge begins within 10 hours- 20. Representative Outfall Status When it is established that the discharge of stormwater runoff from a single outfall is representative of the discharges at multiple outtalis, the DWQ may grant represental ve all status. Representative outfall status allows the permittee to perform analytical monitorjgg a used number ofoutfalIs. 21. Seeondary Containment Spill containment for the contents of the single la, freeboard to allow for the 25-year, 24-hour storm 22. Section 313 Water Priority Chemical A chemical or chemical category which: a. Is listed in 40 CFR 372.65 purl Reauthorization Act ARA) to -Know Act of 19 b. Is present of or above I requirements; and c. Meets at least on the to (1) Is liste , n append' Ilfle me IM structure plus sufficient 13 of Title III of the Superfund Amendments and the Emergency Planning and Community Right - at a facility subject to SARA title III, Section 313 reporting dg criteria: of 40 CFR part 122 on Table II (organic priority pollutants), "fable tides, and phenols) or Table IV (certain toxic pollutants and (2) Is listed as a hazardous substance pursuant to section 31 1(b)(2XA) of the CWA at 40 CFR 1 16.4; or (3) Is a pollutant for which EPA has published acute or chronic water quality criteria. 23, Severe Property Damage Means substantial physical damage to property, damage to the control facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of bypass Severe property damage does not mean economic loss caused by delays in production. 24. Significant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; Finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 25. Significant Spills includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 ofthe Clean Water Act (Ref: 40 CFR 1 10.10 and CFR 117.21) or section 102 of CERCLA (Ref: 40 CFR 302.4). Part VI Page 3 of4 Pages of a Permit No. NCS000136 26. Stormwater Discharge Outfall (SDO) The point or departure of storm water from a discernible, confined, or discrete conveyance; including but not limited to, storm sewer pipes, drainage ditches, channels, spillways, or channelized collection areas, from which stormwater flows directly or indirectly into waters ofthe State of North Carolina. 27. Stormwater Rgnoff The flow ofwater which results from precipitation and which occurs immediately following rainfall or as a result of snowmett. 28. Slormwater Associated with Industrial Activity The discharge from any point source which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. Facilities considered to be engaged in "industrial activities" include tho act' tes defined in 40 CFR 122,26(bx 14). The term does not include discharges from facilities or ay(vit' eluded from the NPDES program. 29. 30. 31. 32. 33. 34, Stormwater Pollution Prevention Plan A comprehensive site -specific plan which details r is based on an evaluation of the pollution potential Total Maximum Daily, Load OWL) TMDLs are written plans for attaining and water body and pollutant. (A list of approl http://h2o.enr.state.ne.usitit , Toxic Pollutant Any pollutant listed as toxic to reduce stormwater pollution and iWr quality standards, in all seasons, for a specific the state of North Carolina can be found at ) of the Clean Water Act. Vehicle rehabilitation, anica pairs, painting, fueling, lubrication, vehicle cleaning operations, or airport deicing operatio " Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can he seen with the unaided eye. 25-year,24 hour storm event The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once in 25 years. Part VI Page 4 of4 Pages xwx ,..'`�� "� N`T1 DETR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Mr. Scott Warlick Mallenckrodt LLC 8801 Capital Blvd Raleigh, NC 27616 Dear Mr. Warlick: Division of Water Quality Coleen H. Sullins Director September 13, 2011 Subject: Draft NPDES Stormwater Permit Permit No. NCS000136 Mallenckrodt LLC Wake County Dee Freeman Secretary Enclosed with this Ietter is a copy of the draft stormwater permit for your facility., Please review the draft very carefully to ensure thorough understanding of the conditions and requirements it contains. The draft permit contains the following significant changes from this facility's current permit. Analytical monitoring changes: 1. Analytical monitoring parameters, Conductivity, TSS, COD, Total Nitrogen, Nitrate + Nitrite, as Nitrogen, Total Ammonia, as Nitrogen, Sulfate, Ammonium Sulfate, and pH, have been maintained in this permit. 2. All analytical monitoring has been set to semi-annually during a representative storm event as defined in Part II Section B. The permittee must also document the total precipitation for each event. If no discharge occurs during the sampling period, the permittee must submit a monitoring report indicating "No Flow" within 30 days of the end of the six-month sampling period. Additionally, samples must be taken a minimum of 60 days apart, as specified in Table 2. 3. Benchmarks for analytical monitoring have been added to this draft permit. Exceedances of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. If the sampling results are above a benchmark value, or outside of the benchmark range, for any parameter at any outfall then the facility shall follow the Tier 1 guidelines which require a facility inspection within two weeks and implementation of a mitigation plan within two months. If during the term of this permit, the sampling results are above the benchmark values, or outside of the benchmark range, for any specific parameter at a specific discharge outfall two times in a row (consecutive), then the facility shall follow the Tier 2 guidelines which require a repetition of the steps listed for Tier 1 and also immediately institute monthly monitoring for all parameters at every outfall where a sampling result exceeded the benchmark value for two consecutive samples. u 4. You'are required to collect all of the analytical and 'qualitative monitoring samples during representative storm events as defined in Part II Section B. Qualitative monitoring is required regardless of representative outfall status. 5. You are responsible for all monitoring until the renewal permit is issued. See Footnote 1 of Tables 1, 4, and 5. Wetlands and Stormweter Brach on.j 1617 Mail Service Center, Raloigh, North Carolina 27699- 617 NorthCarollna I ovation: 9 3 N.300Salisbury :t(19.807- North Carolina r Sr vi ,� ���1`4 ally Phone. 91.. W-630t)1 FAX: ,:19�807-F 941 Customer Service: 1-: `7-623-6748 j//�f Y� " In;^.rnet: wmv ncwaterquai'Hy..:g An Equal eppAunity 1 Atfirmativr Action Emp Dyer Mallibrkrodt LLC Permit No. NCS000136 6. The flow reporting requirement has been removed per DWQ revised strategy. (i he total rainfall parameter is in this permit, however.) 7. Vehicle maintenance monitoring has been revised to semi-annually in order to coincide with analytical and qualitative monitoring. Monitoring for TPH has replaced Oil & Grease. This requirement appears in all Individual Stormwater permits, however it only applies to facilities that do vehicle maintenance. If the facility begins vehicle maintenance during the permitted timeframe then the requirements shall apply. Other permit changes: 1. Additional guidance is provided about the Site Plan requirements. The site map must now identify if the receiving stream is impaired and if it has a TMDL established. It must also describe potential pollutants in each outfall. The map requirements are stated more explicitly. And, the site plan must contain a list of significant spills that have occurred in the past three years and also must certify that the outfalis have been inspected to ensure that they do not contain non-stormwater discharges. Additional information is provided in Part II Section A. 2. Additional requirements for the Stormwater Management Plan have been specified in Part II Section A. More details regarding secondary containment are provided. 3. Additional requirements for the Stormwater Pollution Prevention PIan have been specified in Part II Section A. The plan must also be updated annually to include a list of significant spills and to certify that the outfalls do not contain non-stormwater discharges. 4. The facility must now implement a semi-annual Facility Inspection Program of the site's stormwater management controls as specified in Part II Section A. 5. Information regarding the No Exposure Exclusion has been added to this draft permit. If industrial materials and activities are not exposed to precipitation or runoff as described in 40 CFR §122.26(g), the facility may qualify for a No Exposure Exclusion from NPDES stormwater discharge permit requirements. Additional information is provided in Part I Section A. 6. Per the requirements of the Neuse Riparian Buffer Rule, all stormwater drainage from portions of this site that have been constructed after July 22,1997 must be discharged through a correctly designed level spreader or another device that meets diffuse flow requirements per 15A NCAC 213 .0233. Diffuse flow requirements are described in Chapter 8 of the North Carolina Stormwater BMP Manual, available at: http://portal.ncdenr.org/web/wq/ws/su/bmp-manual. 7. In addition to submitting two signed copies of DMRs to Central Files, a separate signed Annual Summary DMR copy must be submitted to the local DWQ Regional Office by March 1 of each year. Please submit any comments to me no later than thirty (30) days following your receipt of the draft. Comments should be sent to the address listed at the bottom of this page. If no adverse comments are received from the public or from you, this permit will likely be issued in about two months. If you have any questions or comments concerning this draft permit, contact me at (919) 807-6368 or brian.lowther@ncdenr.gov cc: Raleigh Regional Office Stormwater Permitting Unit Attachments Sincerely, 0—:_ 27j� Brian Lowther Environmental Engineer Stormwater Permitting Unit 2 E3 COVIDIEN July 7, 2011 Ms. Dina Sprinkle NC DENR Division of Water Quality 512 N. Salisbury Street Raleigh, NC 27603 RE: Notification of Conversion of Mallinckrodt Inc. to Mallinckrodt LLC Stormwater Retention Pond -Temporary Diversion Berm Permit # 01-0344 Dear Ms. Sprinkle: In a letter to your office dated June 14, 2011, our facility notified you of a pending name change. On June 23, 2011, the name of the company was changed from Mallinckrodt Inc. to Mallinckrodt LLC as described in our previous letter. If you have any questions regarding the name change, please contact me at 919-878-2895, or Patricia Duft, Mallinckrodt's Chief EHS Counsel at 314-654-6314. Sincerely, Mallinckrodt LLC Tim Roberts Environmental Coordinator cc: Patricia Duft (Mallinckrodt-Corporate) Sarah Scott (Mallinckrodt-Raleigh) Kay Yoder (Mallinckrodt-Corporate) Via Certified Mail # 7006 0100 0002 6579 6061 VIALLINCKROD-I- INC. 919-878-2800 I'I'1 8801 CANTA1. BIND 919-878-2823 1 FI RALFICM, NC 27616-3116 j4 f 3 NCS000136 ,A r NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director STAFF REVIEW AND EVALUATION NPDES Stormwater Permit Dee Freeman Secretary Facility Name: Mallinckrodt, Inc.. NPDES Permit Number: NCS000136 Facility Location: 880I Capital Blvd, Raleigh, NC (Wake County) Type of Activity: Industrial — Manufactures specialty pharmaceutical products SIC Code: 2833 Receiving Streams: See Figure 1 River Basin: Neuse River Basin, Sub -basin 03-04-02 Stream Classification: WS-IV; NSW Proposed Permit Requirements: See attached draft permit. Monitoring Data: See Table 1 Response Requested by (Date): Central Office Staff Contact: Return to: Brian Lowther, (919) 807-636 Special Issues: w Issuer'"? Ratiosl aieiff(eas " 'to 10 hams Compliance histo 5 Benchmark exceedance 6 Location (TMDL, T&E species, etc 6 Other Challenges: • Large Site 5 Difficulty Rating: 22/40 Description of Onsite Activities: With a rich history dating back to 1867, Avantofrm Performance Materials (formerly Mallinckrodt Baker) is a global manufacturer of high -purity performance chemistries and materials sold under the J.T.Baker® and Mallinckrodt® brands. Our products are used in laboratory, pharmaceutical, biopharmaceutical and microelectronic industries worldwide. (from www.mallbaker.com) The Raleigh site is a bulk pharmaceutical production facility that uses many different chemicals in the production process. Page 1 of 10 t NCS000136 Documents Reviewed: i • NPDES Stormwater Permit Application Materials National Heritage Program (NHP) Threatened and Endangered Species Database • SPU File • Central Files • EPA Sector -Specific Permit, 2008 • 2010 303(d) List • 2009 Neuse Basinwide Plan History: • September 30, 1994: Date permit first issued. The permit requires analytical monitoring on a semi-annual basis for Conductivity, TDS, COD, Total Nitrogen, Chloride, Sulfate, and Total Phosphorous. • March 15, 2000: Date permit re -issued. The permit requires analytical monitoring for Conductivity, TDS, COD, Total Nitrogen, Chloride, Sulfate, and Total Phosphorous. Monitoring was required annually the first 3 years and quarterly during the fourth year. • April 12, 2006: Permit re -issued. The permit requires analytical monitoring on a semi-annual basis for Conductivity, TSS, COD; Total Nitrogen, Nitrate + Nitrite, as Nitrogen, Total Ammonia, as Nitrogen, Sulfate, Ammonium Sulfate, and pH. • August 9, 2010: Letter submitted to inform the State of delegation of authority given to the new plant manager, Scott Warlick. • October 26, 2010: Date permittee submitted renewal application Page 2 of 10 NCS000136 NCS000136 Min Scale 1:24,000 Figure 1: Map of Facility Mallincl<ridt, Inc. Lab tude, 350 53' 55" N Longitude: 780 33' 40" W County: Wake Receiving Stream: Neuse River, Perry Creek Stream Gass: Ws -IV; NSW, C; NSW Sub -basin: 03-04-02 (Neuse River Basin) �_.1ayi.�.�a►vtap.,� ,� Facility Location Page 3 of 10 NCS000136 Central Office Review Summary: 1. Owner's Other Permits: WQ005537 —Land Application of Residual Solids (503), W10500328 — Injection Tracer Will (5T) (in review) 2. General Observations: • Outfalls MC001 and MC002 discharge into Perry Creek, a tributary of the Neuse River. Outfalls MC003, MC004, and MC005 discharge directly into the Neuse. River. • A letter in the file reports outfall NCO04DS is a sample location which is a continuous stream that runs through wooded areas prior to and on our property. The penmittee needs to be informed that they need to sample discharges before they reach surface waters. They may want to continue monitoring this location in order to see what is coming onto the site but they do need to monitor it because of permit requirements. 3. Impairment: The part of the Neuse River that the facility discharges stormwater to is not on the 303d list however the section right below is (27-(22.5)). A TMDL (total maximum daily load) for Total Nitrogen for the Neuse River Estuary in 202 intended to reduce TN loading to the estuary by 30%. Although this facility is not allocated a TN loading for stormwater discharges, continued monitoring to support future TMDL modeling efforts/updates is important. Perry Creek is listed on the 2010 303(d) list. Perry Creek 27-25-(2) is impaired for Aquatic Life due to a Fair benthic community bioclassification. There is a developed TMDL for Perry Creek to address impaired biological integrity. The TMDL addresses the main stressors of scour and habitat degradation that have made this section of Perry Creek impaired since 1998. From the Neuse Basinwide Plan: The impaired biological community in Perry Creek is typical of streams that run through urban areas. As with Crabtree Creek and the other creeks draining urban Raleigh and Cary, great efforts will be needed to reduce impacts from urban runoff. The high amount of impervious area associated with the urban development present in the watershed of Perry Creek that is located in the City of Raleigh contributes to rapid and significant increases in stream flow alter a rainfall event. The stream bank erosion and sedimentation associated with these events contribute to habitat degradation that would be associated with biological impairment. Additionally, nutrient enrichment associated with development around Greshams Lake may also contribute to biological impairment by causing algal activity and the resulting lowered dissolved oxygen levels. There is a need for better urban stormwater controWBMPs to help reduce the impacts from development to this watershed. The runoff from development in this area has resulted in a tremendous amount of sedimentation as well as increased the flashiness of this stream after storm event which also results in stream bank erosion adding to the sediment load moving downstream. Neuse River [AU# 27-(20.7); WS-IV; NSW] from the dam at Falls Lake to a point 0.5 miles upstream of Town of Wake Forest proposed water supply intake (old Burlington Mills intake) (3.0 miles) is Supporting for aquatic life and recreational use based on No Criteria Exceeded at ambient monitoring station JA8. 4. Threatened and Endangered: Based on the Natural Heritage Virtual Workroom there are no federally threatened or endanger species within 2 miles of the site. 5. Location: Receiving waters are both Perry Creek and the Neuse River. b. Industrial Chanizes Since Previous Permit: See complete list of changes in the application. Some of the changes included procedural changes that have the staff inspect areas after storm events and before the stormwater is released. 7. Anal ical Monitoring Notes: See Table I for results submitted with the application. There are low pH values from most of the outfalls. There are also values that exceed our current benchmarks for COD, TSS, TKN and Nitrate + Nitrite. The site's SIC code fits under Sector C; Chemicals and Allied Products in the 2008 EPA Multi Sector General Page 4 of 10 NCS000136 Permit. No specific monitoring was recommended based on the SIC code. The current permit requires analytical monitoring for Conductivity, TSS, COD, Total Nitrogen, Nitrate + Nitrite, as Nitrogen, Total Ammonia, as Nitrogen, Sulfate, Ammonium Sulfate, and pH. The reviewer recommends maintaining monitoring for TSS, COD, Total Nitrogen, Nitrate + Nitrite, as Nitrogen and pH because of exceedances of our current benchmarks and all are potential pollutants from the site. The site stores numerous chemicals, but regular COD, conductivity, and pH monitoring should be appropriate surrogates for keeping BMPs and stormwater contaminations in check. The company monitored for TKN but did not report total nitrogen during the last permit term. Sulfate values were below the benchmark at all outfalls; however, this site has other potential sources of sulfates. Ammonium sulfate is the primary by-product of the sulfuric acid used at the facility and has a %s FAV more stringent than sulfate's. The reviewer recommends retaining sulfate and ammonium sulfate monitoring. Reviewer recommends retaining ammonia monitoring because water collected in the earthen berm in the ammonia storage area (S-12) is pumped out onto the ground (potential for runoff contamination). Also, the ammonia unloading area drains to sump that is pumped to SIW conveyance. S. Qualitative Monitoring Notes: Many of the monitoring results had gray, tan, brown or black. There were also turbidity and suspending solids noted in many of the results. There were no oil noted and only once was there any foam noted. Page 5 of 10 NCS000136 Table 1: Analytical Monitoring Sample Date Precipita tion (in) Duration (hours) Conductivity COD Ammonia pH TKN Sulfate TSS Nitrate+ Nitrite Ammonium Sulfate Benchmark: µs/cm 120 mg/L 7.2 mg/L 6-9su 20 mg/L 500 mg/L 100 mg/L 10 mg/L 19 mg/L Outfa II WIC001 6/23/2006 60 63 0.13 8.2 1 8.5 6 1.4 0.61 11/7/2006 0.0914 39 0.39 0.71 2.5 1.7 0.25 0.25 3/16/2007 51.3 NS NS NS NS 48 NS NS 7/11/2007 30 12.5 0.05 7.3 0.25 12 17 0.36 0.25 10/24/2007 22 12.5 0.05 1 2.5 11.9 0.39 0.25 5/28/2008 51 39.8 0.05 6.32 1.2 23 11 0.7 0.25 11 /4/2008 40 12.5 0.35 7.6 0.79 6.3 7.2 0.42 0.25 4/6/2009 91.4 47.6 0.05 1.6 5.2 24.4 0.29 0.25 9/ 17/2009 123 12.5 0.05 0.69 12.8 6.9 0.8 0.25 9/22/2009 NS NS NS NS NS NS NS NS NS 7/27/2010 30 25 0.27 0.94 3.8 29 0.37 1.27 Outfa ll MC002 6/23/2006 30 44 0.54 8.5 1.2 46 10 0.71 0 11 /7/2006 0.3376 81 0.79 6.64 0.95 160 55 0.34 0.25 3/16/2007 57.7 NS NS NS NS 74 NS NS 7/11/2007 90 12.5 0.62 6.7 1.4 12 25 4.5 2.92 10/24/2007 26 12.5 0.25 1.4 2.5 18.7 0.49 1.18 5/28/2008 98 91.1 0.31 7.38 2.7 23 2.2 1.46 11 /4/2008 60 12.5 0.84 6.2 2.6 6.3 47.7 0.94 3.96 4/6/2009 105.9 79.6 0.35 6.48 2.8 5.2 45.6 0.41 1.65 9/17/2009 154 12.5 0.69 6.09 1.5 12.8 6 0.86 3.25 9/22/2009 NS NS I NS NS I NS NS NS NS NS 7/27/20101 50 1 70 1 0.59 1 6.34 1 1.2 1 3.8 93 0.74 2.78 Outfall MC003 6/23/20061 1 1 200 0.17 1 8.2 1 1.7 1 46 2.2 0.8 11/7120061 1 1 1.5718 1 62 0.23 1 7.21 1 1.1 1 160 18 1.08 Page 6 of 10 NCS0001; 6 7/11/2007 690 12.5 0.37 6.9 2.3 150 2.5 1.75 10/24/2007 570 36 0.11 0.99 281 7.2 0.05 0.52 5/28/2008 350 0.27 7.86 46.8 0.05 1.27 11 /412008 670 12.5 0.05 1.1 173 10 0.25 4/6/20091 345 54.7 0.05 6.79 1.8 67.6 35.2 5.4 0.25 9/17/2009 741 12.5 0.05 7.03 1.1 155 9.1 8.9 0.25 9/22/2009 NS NS NS NS NS NS NS NS NS 7/27/2010 610 25 0.29 7.46 2 110 58 8.4 1.37 Outfall MC004US 6/23/2006 70 86 0.1 8.5 0.66 19 0.61 0.47 11/7/2006 0.1526 27 0.15 7.22 0.59 2.5 46 0.24 0.25 3/16/2007 109.6 NS NS 6.07 NS NS NS NS 7/11/2007 120 12.5 0.12 7.1 0.25 2.5 22 0.41 0 10/24/2007 34 31 0.05 6.25 0.98 2.5 89 0.28 0.25 5/28/2008 121 12.5 0.05 7.25 0.25 2.5 2.3 0.34 0.25 11/4/2008 140 12.5 0.05 0.25 2.5 5.7 0.05 0.25 4/6/2009 138 37.8 0.05 7.42 1.2 2.5 50.1 0.44 0.25 9/17/2009 138 12.5 0.05 7.34 0.25 2.5 11.3 0.12 0.25 9/22/2009 NS NS NS NS NS NS NS NS NS 7/27/2010 60 93 0.26 7.33 3.1 2.5 0.55 1.23 Outfall MC004DS 6/23/2006 60 32 0.1 8.7 0.75 14 0.62 0.47 11/7/2006 0.1526 12.5 0.05 7.09 0.25 2.5 22 0.44 0.25 3/16/2007 106.7 NS NS NS NS NS NS 7/11/2007 NS NS NS N5 NS NS NS NS NS 10/24/2007 60 36 0.05 6.3 1.1 2.5 0.29 0.25 5/28/2008 147 12.5 0.05 7.5 0.25 8.5 3.1 1.2 0.25 11/4/2008 190 12.5 0.05 0.25 13.9 11.8 1.7 0.25 4/6/2009 160 29.4 0.05 7.54 1.1 6.8 50.5 0.65 0.25 9/17/2009 152 12.5 0.05 7.51 0.25 2.5 3.1 0.42 0.25 9/22/2009 NS NS NS NS NS NS NS NS NS 7/27/2010 90 110 0.22 7.41 1.7 2.7 0.7 1.04 Outfall MC005 6/23/2006 120 76 0.05 8.4 1.6 24 0.87 0 11 /712006 0.2964 39 0.63 7.16 1.1 6.7 60 0.12 2.97 3/16/2007 160.9 NS NS 6.2 NS NS NS NS Page 7 of 10 NCS000136 7/11/2007 NS NS NS NS NS NS NS NS NS 10/24/2007 NS NS NS NS NS NS NS NS NS 5/28/2008 201 12.5 0.05 7.67 0.72 22.4 40 0.2 0.25 11/4/2008 160 108 0.05 4.8 53.5 0.05 0.25 4/6/2009 146 38.8 0.05 7.45 1.4 19.1 58.6 0.34 0.25 9/17/2009 NS NS NS NS NS NS NS NS NS 9/22/2009 100 31 0.05 6.84 2.5 11.8 50.3 0.13 0.25 7/27/2010 NS NS N5 NS NS NS NS NS NS Over Current Benchmark Data Not Collected Page 8 of 10 NCS000136 Revised Permit Recommendations: Analytical Monitoring: l . Retain analytical monitoring for Conductivity, TSS, COD, Total Nitrogen, Nitrate + Nitrite, as Nitrogen, Total Ammonia, as Nitrogen, Sulfate, Ammonium Sulfatc,'and pH. See rationale above. 2. All analytical monitoring lias been set to semi-annually during a representative storm event as defined in Part II Section B. The permittee must also document the total precipitation for each event. If no discharge occurs during the sampling period, the permittee must submit a monitoring report indicating "No Flow" within 30 days of the end of the six-month sampling period. Additionally, samples must be taken a minimum of 60 days apart, as specified in Table 2. 3. Benchmarks for analytical monitoring have been -added to this draft permit. Exceedances of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. If the sampling results are above a benchmark value, or'outside of the benchmark range, for any parameter at any outfall then the facility shall follow the Tier 1 guidelines which require a facility inspection within two weeks and implementation of mitigation plan within two months. If during the term of this permit, the sampling results are above the benchmark values, or outside of the benchmark range, for any specific parameter at a specific discharge outfall two times in a row (consecutive), then the facility shall follow the Tier 2 guidelines which require a repetition of the steps listed for Tier I and also immediately institute monthly monitoring for all parameters at every outfall where a sampling result exceeded the benchmark value for two consecutive samples. 4. The permittee is required to collect all of the analytical and qualitative monitoring samples during representative storm events as defined in Part I1 Section B. Qualitative monitoring is required regardless of representative outfall status. 5. The permittee is responsible for all monitoring until the renewal permit is issued. See Footnote 1 of Tables 1, 4, and S. 6. The flow reporting requirement has been removed per DWQ revised strategy. (The total rainfall parameter is in this permit, however.) 7. Vehicle maintenance monitoring has been revised to semi-annually in order to coincide with analytical and qualitative monitoring. Permittee Contact in case of questions: Tim Roberts, (919) 878-2895 Page 9 of 10 NCS000136 Recommendations: Based on the documents reviewed, the application information submitted on October 26, 2010 sufficient to issue an Individual Stormwater Permit. Prepared by (Signature) i� L. Date 3 t Stormwater Permitting Unit Supervisor �w� J �r Date/¢!.'�o�� for Bradley Bennett Concurrence by Regional RO Water Quality Date ^� r Date r Regional Office Staff Comments (attach additional pages as necessary) F ��a �-6'47V—" A—, --4f K1- -<JA-�d JX )-Lf Page 10 of 10 October 25, 2010 North Carolina Department of Environment and Natural Resources Division of Water Quality Stormwater Permitting Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 COVIDIEN Attention: Mr. Brian Lowther Brian. Lowther cr,ncdenr.gov Reference: NPDES Stormwater Permit Coverage Renewal Application Mallinckrodt, Inc. 8801 Capital Boulevard, Raleigh, Wake County, North Carolina 27616 Permit No. NCS000136 Dear Mr. Lowther; Mallinckrodt, Inc, (Mallinckrodt) is submitting two (2) copies the attached NPDES Stormwater Permit Coverage Renewal Application for the above -referenced site for your review and approval. Mallinckrodt is currently permitted to discharge stormwater consistent with NPDES Permit No. NCS000136, effective May 1, 2006, and expiring April 30, 2011. Mallinckrodt currently monitors five stormwater discharge outfalls following the requirements of Permit No. NCS000136. However, in the near future we will be re-evaluating the drainage areas and stormwater discharge outfalls associated with industrial activities at the facility. The total number of stormwater discharge outfall locations monitored under the NPDES program may change. We will notify you of the results of this re-evaluation once it is complete, If you have any questions or require additional information, please contact me at 919-878-2895. Sincerely, Mallinckrodt Inc. Tim Roberts Environmental Coordinator Attachment: Permit Application (2 copies) cc: James Jones — Mallinckrodt Inc., w/o Attachment Michelle Logut—S&ME Inc., w/o Attachment Sarah Scott — Mallinckrodt Inc., w/o Attachment Karen Siebenberger --- Mallinckrodt Inc., w/o Attachment Ed Woloszyn — S&ME Inc., w/o Attachment Submitted via Certified Mail # 7009 3410 0000 5594 5787 MALIANCKRODr INC. 919-878-2800 �" 1 8&)l C APITni, 131.vi) 919-878-2823 fir] RAi.m< i, NC; 27616-3H6 NCDENR . North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Tim Roberts Mallinckrodt, Inc. 8801 Capital Blvd Raleigh, NC 27616 Dear Permittee: Division of Water Quality Coleen H. Sullins Director September 7, 2010 Subject: NPDES Stormwater Permit Coverage Renewal Mallinckrodt, Inc. Permit Number NC5000136 Wake County Dee Freeman Secretary Your facility is currently covered for stormwater discharge under NPDES Permit NCS000136. This permit expired on April 30, 2011. To assure consideration for continued coverage under your individual permit, you must apply to the Division of Water Quality (DWQ) for renewal of your permit. Enclosed you will find an _individual permit Renewal Application Form, Supplemental information request, and Stormwater Pollution Prevention Plan Certification for your facility. Filing the application form along with the requested supplemental information will- constitute your application for renewal of this permit. Until your permit renewal is completed and you receive a new _... permit, please continue to comply with all cpnditions and monitoring requirements in your expired NPDES Stormwater permit. The application and supplement must be completed and returned to DWQ by November 1, 2010 Failure to request renewal within this time period will result in delay of your permit renewal and may result in a civil assessment. Discharge of stormwater from your facility without cov- rage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions regarding permit renewal procedures please contact Brian Lowther of the Stormwater Permitting Unit at (919)-807-6368 or brian.lowther@ncdenr.gov. - T., Sincerely, Bradley Bennett, Supervisor r. Stormwater Permitting Unit Cc. Central Files SPU Files Raleigh Regional Office 1617 Mail Service Center, Ralegh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 �TOne t. Phone: 919-807-63001FAX: 919-807-64921Customer Service: 1-877.623.6748 1�ort[lCaro ina Internet: www.ncwaterquafity org Naturally aturn An Equal Opportunity 4 Affirmative Action Employer Y/ �/ " oEo9 Permit Coverage Renewal Application Form p� National Pollutant Discharge Elimination System, Permit Number Stormwater Discharge Permit NCS000136 The following is the information currently in our database for your facility. Please review this information carefully and make all corrections/additions as necessary in the space provided to the right of the current information. Owner Affiliation Information *Reissued Permit will be mailed to the owner address Owner / Organization Name: Mallinckrodt, Inc. Owner Contact: victoria I Will Mailing Address: 8801 Capital Blvd Raleigh, NC 27616 Phone Number: (919) 878-2800 Fax Number: E-mail address: Facility/Permit Contact Information Facility Name: Mallinckrodt, Inc. Facility Physical Address: 8801 Capital Blvd Raleigh, NC 27616 Facility Contact: Tim Roberts Mailing Address: Phone Number: (919) 878-2895 Fax Number: E-mail address:, Discharge Information Receiving Stream: Neuse River and Perry Creek Stream Class: 27-(20.7) and 27-25-(2) Basin: -- Neuse River Basin -- Sub-Basin: _ . 03-04-02 Number of Outfalls: Impaired WatersMAIDL Does this facility discharge to waters listed as impaired or waters with a finalized TMDL? ❑ Yes ❑ No ❑ Don't Know ( for information on these waters refer to http.//h2o.enr.state.nc.us/su/Impaired Waters TMDL/ ) CERTIFICATION - I certify that i am -familiar with.the information contained in the application and that to the best of my knowledge and. belief such information is true, complete and accurate. Y Signature Date Print or type name of person signing above Title Please return this completed renewal application form to: Stormwater Permitting Unit Attn: Brian Lowther 1617 Mail Service Center Raleigh, North Carolina 27699-1617 r+ S� 1 C3 COVIDIEN August 9, 2010 h'.t,iii,�cl:cs)d;. Mr. Alan Klimek, Director Division of Water Quality NC Dept. of Environment and Natural Resources 2728 Capital Boulevard Raleigh, NC 27604 Re: - Mallinekrodt Inc. -Raleigh, Wake County, North Carolina Delegation of Authority Dear Mr. Klimek: Attached is a copy of the delegation of authority for our new Plant Manager, Scott Warlick, for your files, Please call me at (919) 878-2895 if you have any questions concerning this delegation. Sincerely, Mallinckrodt Inc. Tim RobcrLS Environmental Coordinator Attachment cc: Bethany Georgoulias, NCDENR-DWQ, w/Attachment Jay Zimmerman, NCDENR DWQ-RRO, w/Attachment Tim Roberts-Mallinckrodt, w/Attachment Sarah Scott-Mallinckrodt, w/Attachment Via Certified Mail # 7009 3410 0000 5594 5633 8801 (;apilal ROLdevard 919-878-2800 (T) Rzileiglh, Iv'C 919-878-282.3 (F) 27616 • • r Section 7.1.1— Filtrexx SiltSoxjCm - Sediment & Perimeter Control Techtibl(�gy' Figure 1.1. Engineering Design Drawing for SiltSoxxTm 2' X 2' X 36' WOODEN STAKES PLACED 10' O.C. — FILTREXX® SILT SOXXTM (12' TYPICAL) BLOWNIPLACED FILTER MEDIA"' WORK AREA ,t ,,. A EA TP BE PROTECTED ? ' 12� FAIN FJ�. ' z SIC _ ° I SECTION Nn 2' X r X 36" WOODEN STAKES PLACED 10' O.C. AREA TO BE PROTECTED • FILTREXX® SILT SOXXTM (12" TYPICAL) WATER FLOW T • WORK AREA l IJI NOTES: 1. ALL MATERIAL TO MEET FILTREXX® SPECIFICATIONS. 2. SILT SOXXTM FILL TO MEET APPLICATION REQUIREMENTS. 3. COMPOST MATERIAL TO BE DISPERSED ON SITE, AS DETERMINED BY ENGINEER. PLAN NTs FILTREXX® SILT SOXXTM NTS Filtrexx Standard Specifications and Design Manual — Version 7.0 US Patent 7,226,240 13 DELEGATION OF AUTHORITY The undersigned, Patricia Hitt Duft, does hereby certify that she is Vice -President and Assistant Secretary of Mallinckrodt Inc, (Mallinckrodt), and that, as such officer, she is duly authorized to delegate authority to execute permits, certifications and licenses or any other such report and designate a duly authorized representative in accordance with 40 CFR § 72.2 as adopted by North Carolina statutes and regulation. She hereby delegates and designates Richard S. Warlick , Plant Manager as the person authorized on behalf of Mallinckrodt to execute any permit application, report or certification and any documents associated therewith which must be certified in accordance with the above - referenced regulations as adopted by the State of North Carolina in connection with Mallinckrodt's manufacturing facility located at 8801 Capitol Boulevard, Raleigh, NC. This delegation of authority will also apply to any similar regulatory requirement made for any other federal, state or local law, rule, regulation or ordinance regarding environmental, health or safety requirements. IN WITNESS WHERE, O>~, the undersigned has executed this delegation of authority in the name of and on behalf of Mallinckrodt as of the 26`h clay of July 2010. By:- -, Date Patricia Hitt Duft Corporate Seal The foregoing instrument was acknowledged before me this Z (- day of July 2010, by Patricia Hitt Duft on behalf of Mallinckrodt Inc. She is personally known to me or has produced appropriate identification. Notary Public Nance: Notary Public Signature: %'✓—c�/�N ��- Commission Expiration Date: SAC. Z ` /4.. _ FiiR1''• � SEAL ,. - 'F/ �YCohtmlesl4nBores 8016 bor is, 2012 81, Louis Sr , '� County 1}�m�tE+Ian00945243g Section 7.1.1 — Filtrexx SiltSox." " - Sediment & .Perimeter Control Technology _ Figure 1.2. Maxirnurn Slope Lengths of Filtrexx SiltSoxxT"' Based on a i in (25 mm)124 hr Rainfall Event. 1800(540) 1600(480) 1400(420) 1200(360) 1000(300) 800(240) 600(180) 400(120) 200(601 0 ...., Nil, 8r 00m W w_ (.. "rk r 12 in (300mm) low 18 in (450mm) ' v - 24 in (600mm) wom >I —)K-- 32 in (800mm) U—M&rn�Ii . -9 ^�3Si1 IT.... L•;,,..s�r.�A:, : .�i:i-� iw.a§W«'.a F."�.y.• .: �-�'� sr.:.r r �' � ..y�,.• +^-r'-�'^s'. "e— -.w�.-k -- ��"n � LC'�' �"4"' y �1�..�i.. � �%�'° !,'-�aaui�'��"i°�' �. ^Y :�° '� .{ 3e��' � �'• ,�v.we� .�-'.:: 'i*y �...F'2 �: 4 � .� .4. 1 � }-�'*-�+ �^- "'x-3�" ..: 4 `' 4,�5�°�?�,�. •_ R�`^s�^' l �,°� �'''Y �t;».. _�. jfl 0 10 Feet (meters) 20 30 40 % Slope so 60 4 Filtrexx Standard Specifications and Design Manual — Version 7.0 US Patent 7,226,240 14 1 STORMWATER PC)LLUTIONPREVENTION- PLAN, DEVELOPMENYAND IMP-LEMENTATION CERTIFICATION North Carolina Division of Water Quality - Stormwater Permitting Unit Facility Name: Permit Number: Location Address: County: r4allinckrodt, Inc. NCS000136 88d1 Capital Blvd Raleigh, NC 27616 Wake 1 certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who mahage the system, or those persons directly responsible for gathering the information, the information gathered Is, to the best of my knowledge and belief, true, accurate and complete." And "I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully implemented at this: -facility location in -accordance ,with the terms and. conditions of the Stormwater discharge- permit." And "I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations." ,Sign (according to permit signatory requirements) end return this Certifcation. DO NOT SEND STORMWATER POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION. Signature _ __ ... _ ...._ .. _.._._. © e , rZ r y�, J "t Print or type name of person signing above Title SPPP Certification 5/09 APPENDIX V 1 Summary of Significant Changes in Industrial Activities 1 1 � :mac. » ..� / I I I I I I I I I I I I I I I I Summary of Significant Changes in Industrial Activities Mallinckrodt Inc. Raleigh Pharaeceutical Plant May 2006 - Present Replacement of #2 fuel oil tank (S-3) with smaller horizontal tank. Procedural changes at the Hill Tank Farm (S-10). Stormwater is allowed to accumulate in the sumps and is inspected for visual signs of impact. Stormwater is typically pumped to the process sewer (WWTP). Excessive rainfall may require discharge onto the ground; however, the stormwater is sampled prior to ground discharge. Procedural changes at the ammonia tanks (S-12). Stormwater that collects in the earthen berm is inspected by the Mallinckrodt PAP Department. If the 2006 stormwater is found to be clean, it is pumped out from the corner drain and is discharged into the stormwater ditch system. A lock has been placed on the sump pump in this area. Change in material storage at Tank Farm North of Building 101 (S-1 5). Tanks formerly used for sunscreen tanks are now used to store process wastewater. Change in material storage at Tank Farm at WWTP (S-23). Tanks formerly used for magnesium hydroxide tanks were temporarily used to store a mixture of calcium and magnesium hydroxide. The tanks currently store magnesium hydroxide only, no calcium. Addition of Ethomeen Building (S-52). The Ethomeen building stores 3 totes containing Ethomeen C-12 and 1 tote of defoaming agent. Addition of contractor trailer area (S-51). The contractor trailer stores paint, fuel, pipin2, and compressed as. 2008 Procedural changes in stormwater accumulation inspections. Department personnel conduct stormwater accumulation inspections after a storm event and prior to the pumping/releasing of stormwater, as identified in the Raleigh Pharmaceutical Plant's Standard Operating Procedure ST.111.020-Management of Collected Stormwater. Addition of replacement bulk sulfuric acid tank system, as part of the Hill Tank 2009 Farm (S-10). Addition of Cloud Chamber Scrubber system (P-5), which contains storage tank with 25% sodium hydroxide. Procedural change at sump pumps. Locks installed on all sump pumps which discharge stormwater into the environment. Acetic Acid Tanks replaced/upgraded at Tank Farm North of Building 101 (S-1 5). 2010 Addition of gauge indicators on all tanks at the Vehicle Fuel Storage Area (S-27L_ _ Addition of Nitrobenzene Truck Unloading Area (L-1 9) and Sulfuric Acid Truck Unloading Area (L-1 8), I 1 APPENDIX 1 1 Site Maps from Stormwater Pollution Prevention Plan revised January 2010 ' Figure 1 Figure 2 Site Location Map Industrial Area Site Plan Figure 3 Manufacturing Areas that Drain Directly to Process Sewer ' Figure 4 MASL and WWTP Areas that Drain Directly to Process Sewer Figure 5 Estimated Areas of Impervious Surfaces and Drainage Zones ' Figure b Figure 7 Material Storage Practices Location Map Loading/Unloading Activities Map Figure 8 Outdoor Process Areas Location Map ' Figure 9 Dust/Particulate Generating Control Processes Location Map Figure 10 Waste Handling Areas Location Map 1 Goo m nity V •)y:� 'C (r a 200 ° u el SITE LOCATION f fv" !, I -a erry Creek `� ributary ti !f eus Grob ' I:24,000 SITE LOCATION MAP MALLINCKRODT INC. RALEIGH PHARMACEUTICAL PLANT 8801 CAPITAL BOULEVARD RALEIGH, NC 27616 %Solutions.-IES Industrial & Environmental Services 1101 NOWELL ROAD, RALEIG H, NG 27607 Phone (919) 873-1060, Fax (919) 873-1074 Created by: HQ Project: 3909,09A2.MKGR Checked by:JO Date: JANUARY 2010 File; Figure 1 FIGURE 1 Software•. ESRI Arc Map 8.3 1 P boHwzeeaeoee otiH ar �a Zi3HwnN �. 3rOHd ti3.L�1R1a .l8 6�103H� LA�IMYW 1�3('aild K d � W } iA 4 , qSV 9 g b?ai ZLL m a�m C� Q UZo O LLf z.; 4z❑z 0 ni4 I 1 �t 1�1 ij oMamwnoid iaodm Ada slu N z 0.0 +� a r m0 � 0 �F �OCL °zto 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 121 FJOURF- MALLINCKRODT INCORPORATED RALEIGH PHARMACEUTICAL PLANT MANUFACTURING AREAS THAT DRAIN IlSolutions-IES4V I D IE N DIRECTLY TO PROCESS SEWER IndustYial & Environmental Services 88U1 CAPITAL BOULEVARD 3 1101 NOWELLROAD RALEIGH, NORTH CAROLINA 27616 STORMWATER POLLUTION UGH, NORTKCAROURA n� PREVENTION PLAN TEL: (910) 87b1080 FAX.: (919) 8731971 H2 TANKS ~ 1 Y' V .1 V L nali x iT > ryry � y S 011YL S 907 i� i >>>>> f CLOSED �-- WASTE\ SURGE TANK fA UNFILTAMMONIUMD I/ — `�� (BIG MAC) o SULFATE I(j� � ION x � (SOUTH) UNFILTERED POND X 903 ! 4 AMMONIUM \ $ H1LL W.E. SULFATETAN❑ 6 FARM 282.1 (NORTH) MASL I,_ e � ME 282.2 53 ! -<,4 D n Lu A 00 n05C7 Es MASL 1 MASL #2 JA a J, »»»> ►�— i B-0. POND CLOSED MASL #4 11. WWTP BULK TANKS AND TRUCK UNLOADING STATION 12. BULK MASL TANKS OUTDOOR PROCESS AREAS WHERE WATERS ARE ISOLATED AND CAPTURED FOR ONSRE TREATMENT. C11111 CLARIFIER _ BASIN 2CLOSEDAMUM Soso o wASTENATER TREATMENT PLANT � 1-- B 4 OfFATM >7 � �a n7 %Solutions-IES ALEIGH PHARMACEUTICAL INCORPORATED COVIDIEN RALEIGH PHARMACEUTICAL PLANT Industrial & Environmental Services 8801 CAPITAL BOULEVARD 1101 NOWELLROAD RALEIGH, NORTH CAROLINA 27616 RALEIGH, NORTHCAROLINA 27607 TEL: (919) 873-1080 FAX: (910) 873-1074 D t50 300 SCALE IN FEET FIGURE: MASL AND WWTP AREAS THAT DRAIN DIRECTLY TO PROCESS SEWER 4 STORMWATER POLLUTION PREVENTION PLAN i W U NOTES: 1. COORDINATES OF EACH OUTFALL LOCATION ARE INDICATED. Mailinckrodt -•.. Medical Imaging Facility '` IYACINC FAaUTY IND Imaging 9ult - 53.959 s r 1, P-41/Gravel M•a• = 99,507 SQ.F Total Impervious Area = 183,478 SQ ZONED INDUSTRIA -' r-- ! ZONED ZONE � '-r, / INDUSTRIAL I > RESIDENTIAL •r > � .\ (1 HOUSE PER MIRE) I WAKEZONE SARARYOIO.AUNOFFLL\� f 11 (4 HOUSES PER ACRE) f O AF1 / LAND APPLICATION t FIELDS + ! DUKE ! ,�/ (( OUMERCIAL UIVERSITY ZONED J` ' I_____ RESTIDEFCTiALL DEVELOPI,IENT5) INDUSTRIAL _i I I ZONE 4 r I --Told Amo - 1.144,581 SQ-Fr. I IalpeCAws Arco - 6.516 SOFT, �•� �'``' ZONE 3A I _ ~r•"�•.•7! ZONE 5 OUtfal Total Arm - 11.300.802 SQ.F7. I ImpuMaus Ara = 105,974 SQ-FT, I Told Aran = 1,949,466 S0. 4 3554'31.51' N L-- mpomm- Ana - 15.383 7834'17.02' W ••r, � � I j � 35"54'43.44' N OUtfall 7W34'0895- W �.. � j �., ♦ i ♦♦ � • OI1CH J \•i ?, Outfall � �! r h ..{roam • Aran - 1.076.451 SOFT. xn Ana = 3Z706 SQ-Fr. IMAGING FACILITY DUKE IMAGING BUILDING = 83,969 SQ.FT. (1.9 ACRES) (� pUNIVERSITY PAVED/GRAVEL AREAS - 99,507 SQ.FT. (2.3 ACRES) RESmE]iF1AL�DEV�DRJENTS) TOTAL = 183,476 SQ-FT, (4.2 ACRES) WATER FEATURES LOCAPON AREA (SO. FT.) AREA (ACRES) A 1,030,492 23.6 B 81,323 1.9 C 8.659 0.2 D 13,972 0.3 E 53,876 1.2 F 4,072 0.1 G 31.753 0.7 H 24,480 0.6 1 9,703 0.2 J 18,043 0.4 K 13.972 0.3 L 5,026 DA M 5.026 0.1 --=.l s �: -••------•--�-..s.---•�.,-.— __- - -�. ti af{F',/ BURIUNGTON Nmpmfousey`7 i1 _ - I fit♦ �`''•�.� �,./.ety�' INDUSTRIES \ " - `211 +g',.r. -•: HWAY DISiRJL7 • i 4a `•' HIGHWAY r.. I' t7 - • .r ^� •�• CITY OF RALEIGH F _-� I '�• PUMPING STATION HGHWAY DISTRIM e pISiRICT �••� •� Solutions-IES INCORPORATED ALEIGMALLIPHARMKRODTACEUTICAL RALEIGH PHARMACEUTICAL PLANT Industdal & Envitonmental Services COVIDIEN 8801 CAPITAL BOULEVARD 1101 NOWELL ROAD RALEIGH, NORTH CAROLINA 27616 RALE]GH, NORTHCAROUNA ZM7 7PL: WEN) 879-1050 FAX:(914) a73.1074 - IMPERVIOUS SURFACES LOCA11ON AREA (SQ. FT. AREA (ACRES) Imaging Facility 183,476 4.2 Zone 1 76.243 1.8 Zone 2 240,224 5.5 Zone 3A 105,974 2.4 Zone 3B 842,573 19.3 Zane 4 6,516 0.2 Zone 5 15.363 0.4 Downstream 32,706 0.8 Total 1,503,075 34.5 PROPERTY BOUNDARY & ADJACENT PROPERTY BOUNDARIES DRAINAGE ZONE BOUONDARY LINE DRAINAGE ZONES 3,4A5INCLUDE 200 ACRES OF USEABLE IRRIGATION FIELDS FOR SLUDGEI INJECTION — STREAM 05 OUTFALL M RIVER EM RETENTION POND OR OPEN TOP TANK AREAS BERM DIVERSION DITCH 0 goo 1600 SCALE IN FEET FIGURE: ESTIMATED AREAS OF IMPERVIOUS SURFACE AND DRAINAGE ZONES 5 STORMWATER PREVENTION POLLUTION PLAN 1 1 r LEGEND } CONTROLVALVE � GRATE (TYP.) o GLEANOUTS (TYP.) MANHOLES (TYP.) STORIAWATSN TRENCH HEADWALL WTK CONTROL VALVE HEADWALL ONLY 7y> OPEN SLOPED DITCHES 6 OWECTION OF STORMWATER FLOW LSTORMWATER DRA{NAGE ZONE BOUNDARIES MATERIAL STORAGE AREAS BUILDING 51 WAREHOUSE A' SUILAING5IAWAREHOUSE NO.2 FUEL OIL STORAGE TAN( KM AN LINE TAR TANK AT SOLER MOUSE MAINTENANCE BURDONG USED EQUIPMENT STORAGE AREA HYDROGEN TANKS EMPTY DRUM STORAGE AREA rho TANK FARM ON HILL AMMONIATANKS ¢-a SUODNG 100 •-� TANK FARM WEST OF BUI DING 101 TANK FARM NORTH OF BUMMING 101 PAP TOTE STORAGE �> STORAGE PAD SOUTH OF BUILDING 21" SUMMING 2O0 WAREHOUSE KDB7 ARLI E TAR STORAGE TANKS HAZARDOUS WASTE STORAGE PAD BUILDNG 1O WAREHOUSE r� TANK FARM AT WARP WASHING AfEM.ATALYST STORAGE AREA MASLABOVEGROUND STORAGE TANKS f'p WAREHOUSE NORTHE,ASTOF BULDNG IM r� FUEL STORAGE AREA STORAGE PAD N.W. OF ENYIRGNMENTAL LAB ANLINE STORAGE TAHK(S)AT SUMMM 2M DI H2O SUILANG PROPANE ABOVEGROUND STORAGE TANK PROPANE ABOVE GROUND STORAGE TANK SUMMING SDI. BDLER 7RFATMENT CHEMICALS FtffOTE LOCATION P-ETRANSFORMER TRANSFORMER SUBSTATION 01 j TRANSFORMER SUBSTATION 02 AL TRANSFORMER SUBSTATION 10 TRANSFORMER SUWTATION#6 j TRANSFORMER SUBSTATION NM 1 P-E TRAtmoRMER SUBSTATION i1 P-E TRANSFORMER SUBSTATION 92 P-E TRANSFORMER SUBSTATION PJ BUILDING'907 OM STORAGE '-f CONTRACTOR TRAILER AREA Sr EIHOMEEIN BULDNG !,[SoludonS-TES Industaal & Environmental Services 1101 NOWELL ROAD RALEIGH, NORTH CAROLINA ZFSa7 TELL (919) 873-1050 FAX.: (919) 873-1074 f _ f j ZONE �>»>aaasaayyyay. 2 7 2 ) o j G ^ 5' 1 ZONE r � V COVIDIEN MALUNCKRODT INCORPORATED RALEIGH PHARMACEUTICAL PLANT 8801 CAPITAL BOULEVARD RALEIGH, NORTH CAROLINA 27618 FIGURE_ LOCATION MAP MATERIAL STORAGE PRACTICES 6 STORMWATER POLLUTION PREVENTION PLAN LEGEND CONTROL VALVE 3- GRATE CrYP.) 15 MEANOUTS (iYP.) MANHOLES(TYP.) STORMWATERTRENCH Zs T, HEADWALL WRY{ O i x CONTROLYALYE x I HEADWALL ONLY I ZO\� {`�',` OPEN SLOPED DITCHES 2 N2TrtacS,� — »»»»»»> `` _ v ii i 5 STORMWATER DIRECTION OF FLOW n 41 1) y ti »»1»»»» s»>>.L �� n—n — STORMWATER I 1�>� - �• .,1 'F UNDERGROUND DRAINAGE ZONE BOUNDARIES S�t$ji _ "°'°� "' y1 �„ —�•;' r LOADINGIUNLOADING AREAS )n n 1�_ syyu*aarz _ �-�s■i BUILDNG 51 WAREHOUSE LOAMNIS&I &IDADWG 1p�^ I ,a I « " � P4O >> r• `■ BUILDING 5IA WAREHOUSE LOADINC4UNLOADNG � i Q e y -W, ■ ACETIC ACID LOADING STATION NORTH OF BUILaN6 101 -� rr 1)j��/,.� v a>u 11 ■ RAILCAR AREA LOADTNG/UNLOADING ■ TANK FARM AT 44YYTP LGYDWfIAINLCADING gas- s� �s `■ BUILDING 10 WAREHOUSE LLTAOINGAM/LOADING L—! a —T \ Lit J'(� 1 n \ ■ LOADWGrIMiLdIDING AREA BEHIND Bi.II.DING 101 1` ■_ `1 »»» »»» >yy L■ NO2 FUEL OIL UNLMOING AREA ■ LOAOINGAAILOADMNG DOCK AT B111l.DMG100 —SJ4 L-11 xos 4r ■ MABL LOADINGAMiLOADNG 1 v i mac««<c sm 11 v °3 r 1 &a- +� `■ oVEHICLE FUEL LOAOIH4UNLWDING v� o am4 aaem L-sy ve,Fn ■ ANILINE TRUCK LOADING C •L aq�4 L-14 c<Ll ` - —� « — �} � d 1 ■ 7 AIWEST SIDE PAP LOADINGNLOADING �« ■ ANHYDROUS AMMONIA UNLOADING �I��+. f �» sRli~ ' ■a FUWG SULACID UNLOADWG AREA ZO- ^� ` ti K +'>>y q »5 ��� NrTROBENZENE UNLQADWGAREA 1 1 .� Nam, PIA L-� L NOTES: v w J ` 1. RED FONT INDICATES SUBJECT TO SEMI-ANNUAL INSPECTION us l�1 �� 0 300 600 SCALE IN FEET MALLINCKRODT INCORPORATED Solutions-IES RALEIGH PHARMACEUTICAL PLANT LOCATION MAP %❑sal & Envimnme=J Services C OV I D I E N 8801 CAPITAL BOULEVARD LOADING/UNLOADING STORMWA ER POLLUTION ACTIVITIES m7 1101 NOWELL ROAD RALEIGH, NORTH CAROLINA 27616 HALEIGH, NORTH CAROLIN/pAZ7607 PREVENTION PLAN TEL: (919) 073.1080 FAX - PIS) 07$1074 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 ZQ \\\\ LEGEND � � ,,»» asa ` \ T CONTROL VALVE I ZONE �a>` a>1, sssa,>saa? ~' VLCSY \ \` � ORATE ITYP.) p j f�i RLEANOUTS(TYR) n �� MANHOLES (IYP.) �� _10ap" V u n I .aT� 1/i i �f rr �•'� STORMWATER TRENCH p� HEADWALL Wf{H Rio _��"7j~ •� �1 I i G CONTROLVALVE [}JJ n \ s• HEADWALL pNLY `f f > -2 _ Y r= sea I I rr * OPEN SLOP£fl DTR7tE$ > > a STORMWATER DIRECTION OF FLOW r � r — — a STORIJWATSt UNDERGROUND \ o , _ >, »>» y1 > »»» >»»> -niM .� +< DRAINAGE ZONE BOUNDARIES v m a »> ai PROCESS AREAS o0 1� 0 FPS TRAINING AREA xo, wro WASH PIT AT MAINTENANCE BUILDING SOUTH PAP PLANT DELUGE RETENTION BASINS a , L5s ZONE . --� I� "� ❑_ WASTE WATER TREATMENT PLANT / °'4 �% » ays0 SCRUBBER SYSTEM Cr �7•fy' y1 PIA � w NOTES: 1. RED FONT INDICATES SUBJECT TO I SEMI-ANNUAL INSPECTION C us g0 300 600 Lzi UL SCALE IN FEET MALLINCKRODT INCORPORATED FIouRE IlSolutions-IES RALEIGH PHARMACEUTICAL PLANT LOCATION MAP COVIDIEN OUTDOOR PROCESS Indusb iai & EnairOnmenta! Services 6801 CAPITAL BOULEVARD STORMWATER POLLUTION 8 1101 NOWELL ROAD RALEIGH, NORTH CAROLINA 27616 RAMIGH, NORTH CAROLINA 27W7 PREVENTION PLAN TEL. (919) 873-1060 FAX.: Mg) MIU74 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Y y l IL 000 000 1 .-000 000 zo t'F-2;� 2T 1 �[ J � w � A to WL o _ ^ � f F" � vv r A _EGEND i CONTROL VALVE o GRATE (TYP.) — CLEANCUTS (MP.) - MANHOLES (TYP") STORMWATER TRENCH g NEAMALL WITH CONTROL VALVE HEADWALL ONLY OPEN SLOPED DrTCHES »> s STORMWATER DIRECTION OF FLOW �-- STORMWATER UNDER� +�+ DRAZiAGE ZONE BOUNDARIES )USTIPARTICULATE 'ENERATING/CONTROL AREAS �, PAP BAGFrLTERS FOR VACIAX DRYERS x AND PRODUCT BIN PACKAGING Fg APAP BAGFILTEFL40N DROP HOPPER$, x MMETq.E�YEtC EAN aPErtAT70N9 x° APAP DRYING TOWER COURTYARD x BOILER HOUSE NOTES: 1. RED FONT INDICATES SUBJECT TO SEMI-ANNUAL INSPECTION 0 300 600 SCALE IN FEET FrcuRE:- MALLINCKRODT INCORPORATED %S0lufi0nS-lES RALEIGH PHARMACEUTICAL PLANT LOCATION MAP COVIDIEN DUST/PARTICLE R GENERATING ��.� & ����� Services BB01 CAPITAL BOULEVARD STORMWATER POLLUTION 9 1101 NOWELL ROAD RALEIGH, NORTH CAROUNA 27616 PREVENTION FLAN RALEIGH, NORTH CAROLINA 27607 TEL (9191 873-1086 FAIL (919) 873-IM4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 00, ZONE c ^ I r o r _ i 1J G� w w 0 I IbSolutions-IES Industrial & Enviro=cnul Services 1101 NOWELL ROAD RALEIGH, NORTH CAROLINA 771W TEL: (919) OMIO60 FAIL (919) 879.1074 ZONE��— 1 , r COVIDIEN / N1 MALLINCKRODT INCORPORATED RALEIGH PHARMACEUTICAL PLANT 8801 CAPITAL BOULEVARD RALEIGH, NORTH CAROLINA 27616 EGEND # CONTROLVALVE o GRATE ".) e CLEANOM (TYP.) + MANHOLES (TYP.) SMRIMWATERTRENCH W-ADWALL WITH CONTROL VALVE HEADWALLONLY >>> OPEN SLOPED DITCHES 6 STOR NWA78R DIRECTION OF FLOW STORIMWATER UNDERGROUND DRAINAGE ZONE BOUNDARIES VASTE HANDLING AREAS 1-2 TRASH COMPACTOR AND CARSON • DUIPSTER WEST OF BUa.DM 101 MWSTER IN VMrrfOF BUILDING 201 �-4 • DUNPS7ERS IN VICINITY OF BUILDING 10 �7 CARDBOARD RECYCLING C INTAINETT -i • UTAIPSTER NORTH OF BU6DWC 206 -0 RE K,%WSNORTHWEVoF 3 MISC. TRASH CANS �4 HAZARDOUS WASTE STOWAGE AREA S LAND APPUCAT10N FIELDS (NOT SHOWN) :6 TRASH COMPACTOR EAST OF BUILDING 100A 7 KOM RAINWATER STORAGE NOTES; I. RED FONT INDICATES SUBJECT TO SEMI-ANNUAL INSPECTION 0 300 Sao SCALE IN FEET FIGURE -- WASTE HANDLING AREAS LOCATION MAP STORMWATER PREVENTION POLLUTION PLAN 10 1 Permit Coverage Renewal Application_ Form National Pollutant Discharge Elimination System, Permit Number Stormwater Discharge Permit NC5000136 The following is the information currently in our database for your facility. Please review this information carefully and make all corrections/addltions as necessary in the space provided to the right of the current information. Owner Affiliation Information Owner / Organization Name: Owner Contact: Mailing Address: ' Phone Number: Fax Number: E-mall address: 1 * Reissued Permit will be mailed to the owner address Mallinckrodt, Inc. Vielisple 1 Will ," Scott Warlick 8801 Capital Blvd Raleigh, NC 27616 _ (919) 878-2822 _ Facility/Permit Contact_ Information Facility Name: Malllnckrodt, Inc. Facility Physical Address: 8801 Capital Blvd Raleigh, NC 27616 Facility Contact: Tim Roberts Mailing.Address: Phone Number•, Fax Number: E-mail address: Discharge Information Receiving Stream: Stream Class: Basin; Sub -Basin: Number of OutFalls: (919) 878-2895 Neuse River and Perry Creek 27-(20.7) and 27-25-(2) Neuse River Basin 03-04-02 Imoalred Waters/TMDL Does thls facility discharge to waters listed as impaired or waters with a finalized TMDLi X Yes 0 No ❑ Don't Know t( for information on these waters refer to http://h2o,enr.state.nc.us/su/Impaired Watefs T,MDU ) 1 CERTIFICATION 'I certlfy that I am familiar with the information contained In the applicatlon and that to the best of my knowledge and belief such information is true, complete and accurate. Signature J&gA k D e ) V--P-Z_i!;7_D )D Print or type name of person signing above Title Please return this completed renewal application form to. Stormwater Permitting Unit Attn; Brian Lowther ' 1617 Mail Service Center Raleigh, North Carolina 27699-1617 I I , I SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES STORMWATER PERMIT ' Two copies of each of the following shall accompany this submittal in order for the application to be considered complete: ' (Do not submit the site Stormwater Pollution Prevention Plan) Initials b&211. A current Site Map from the itormwater Pollution Prevention Plan. The location of industrial activities (including storage of materials, disposal areas; process areas and - loading and unloading areas), drainage structures, drainage areas for each outfall, / building locations and imperious surfaces should be clearly noted. Reference Appendix I A summary of Analytical Monitoring results during the term of the existing permit ' (if your permit required analytical sampling). Do not submit individual lab reports. The summary can consist of a table including such items as outfall number, parameters sampled, lab results, date sampled, and storm event data. Reference Appendix 11 3. A summary of the Visual Monitoring results. Do not submit individual- monitoring reports. The summary can consist of a• table including such items as outfall number, parameters surveyed, observations, and date monitoring conducted. Reference Appendix III &IkI4. A summary of the Best Management Practices utilized at the permitted facility. ' Summary should consist of a short narrative description of each BMP's in place at the facility. If the implementaion of any.BMP's is planned, please include ' information on these BMP's. Reference Appendix IV /r 1 5. A short narrative describing any significant changes in industrial activities at the permitted facility. Significant changes could include the addition or deletion of work processes, changes in material handling practices, changes in material storage practices, and/or changes in the raw materials used by the facility. Reference Appendix V �. Certification of the development and implementation of a Stormwater Pollution Prevention Plan for the permitted facility (Sign and return attached form). Reference Appendix VI ' If the final year analytical monitoring of the existing permit term has not been completed prior to filing the renewal submittal, then the last years monitoring results should be submitted within 30 days of receipt of the laboratory reports. (i.e• do not withhold renewal submittal ' waiting on lab results) \�\ 1.1 11 }� j� . � � | / \ - : : :. . .. r =o� warF,� oco pc 7 y Michael F. Easley, Governor State of North Carolina William G. Ross, Jr., Secretary Department of Environment and Natural Resources p Alan W. Klimek, P.E., Director Division of Water Quality Mr, Tim Roberts Mallinckrodt, Inc. 8801 Capital Boulevard Raleigh, North Carolina 27616 Dear Mr. Roberts: February 15, 2006 s 1 � 1� r rs Subject: Draft NPDES Stormwater Permit W .s Permit No. NCS000136 Maliinckrodt, Inc. • Wake County Enclosed with this letter is a copy of the draft stormwater permit for your facility. Please review the draft very carefully to ensure thorough understanding of the conditions and requirements it contains. The draft permit contains the following significant changes from this facility's current permit: • pH monitoring has been added to Part II, Sec. B. Including this monitoring is a standard revision for all stormwater permits with analytical monitoring this cycle. • Total ammonia, ammonium'sulfate, and nitrate monitoring have been added to Part II, Sec. B. based on chemical sources at this site and nutrient concerns in the Neuse River basin. Also, Total Suspended Solids (TSS) monitoring has replaced Total Dissolved Solids (TDS) monitoring. • Total Phosphorus (TP) and Chloride monitoring have been removed from Part 11, Sec. B. • All analytical monitoring has changed to semi-annual (once in the spring and once in the fall). This change is based on the Divisions revised strategy for stormwater monitoring in renewal permits and makes stormwater discharge sampling frequency consistent with qualitative monitoring. Please note that analytical monitoring must still be performed during a representative storm event (whereas qualitative does not). • The Division has incorporated benchmark values into the permit. These benchmarks are not permit limits but should be used as guidelines for your facility's Stormwater Pollution Prevention Plan (SPPP). If any measurements exceed benchmark values, your facility should evaluate the effectiveness of its Best Management Practices (BMPs), review and/or update its SPPP, and document any efforts to address stormwater contamination (see Part II, Sections.B and D). • TotaI Flow monitoring has been removed. The permit still requires Total Rainfall amount and Rainfall Event Duration be recorded for each sampling event. This change is also -based on the Division's revised strategy for stormwater monitoring in renewal permits. Please note that the Stormwater Pollution Prevention Plan (SPPP) site map must include drainage area for each outfall in acres and the percentage of each drainage area that is impervious (see Part Il, Sec. A). North Carolina Division of Water Quality (919) 733-7015 1617 Mail Service Center FAX (919) 733-0719 Raleigh, North Carolina 27699-1617 On the Internet at http-.//h2o.enr.state.nc,usl Mr. Tim Roberts • Mallinckrodt, Inc. Permit No. NCS000136 February 15, 2006 . Page 2 This segment of the Neuse River has been reclassified to Water Supply (WS-IV) since the last renewal. The draft permit was revised accordingly, and some benchmarks are based on water supply standards. In addition, the receiving waters were revised to include Perry Creek because some outfalls discharge to that waterbody. Please submit any comments to me no later than thirty (30) days following your receipt of the draft. Comments should be sent to the address listed at the bottom of this page. If no adverse comments are received from the public or from you, this permit will likely be issued in about two months. If you have any questions or comments concerning this draft permit, contact me at (919) 733-5083 x 529 or bethany.georgoulias@ncm il.net. i ely, y A. G rgoulias Environmental Engineer Stormwater Permitting Unit cc: Raleigh Regional Office, Water Quality Section (w/attachment) Stormwater Permitting Unit Attachments 2 NCS000136 . STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE STORMWATER UNDER THE vATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina GenEral Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the,North Carolina Environmental Management Commission, and the Federal Water P lution ,Control Act, as amended, Mallinckrodt, Inc. is.hereby authorized to discharge``s'ty rmv�iaterfrom a facility located at 880I`Capital Boulevard Raleigh, NC Wake County to receiving waters designated as Perry Creek and the Neuse River, class C-NSW and WS-IV NSW streams, respectively, in the Neuse River Basin, in accordance with the discharge limitations, monitoring requirements, and other conditions set forth in Parts I,11, III, IV, V and VI hereof. Note: Draft Permit Dates are Approximate This permit shall become effective May 1, 2006. This permit and the authorization to discharge shall.expire at midnight on Apri130, 2011. Signed this day April 10, 2006. for Alan W. Klimek, P.E., Director Division of Water Quality By the Authority of the Environmental Management Commission 1 r Permit No. NCSOOO 136 TABLE OF CONTENTS PART I INTRODUCTION Section A: Individual Permit Coverage Section B: _ Permitted Activities Section C: Location Map PART II MONITORING, CONTROLS, AND LI1tiMI •ATIONS*FOR PERMITTED DISCHARGES' Section A: Stormwater Pollution Prevention Plan Section B: Analytical Monitoring Require ents Section C: Qualitative Monito6ng Requirements Section D: On -Site Veh'cle Maintegance Monitoring Requirements ; PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS Section A: Compliance and Liability 1. Compliance Schedule ; 2. Duty to Comply 3. Duty to Mitigate 4. Civil and Criminal Liability 5. Oil and Hazardous Substance Liability 6. Property Rights 7. Severability 8. Duty to Provide Information 9. Penalties for Tampering 10. Penalties for Falsification of Reports Section B: General Conditions l . Individual Permit Expiration 2. Transfers Permit No. NCS000136 3. Signatory Requirements 4. Individual Permit Modification, Revocation and Reissuance, or Termination . 5. Permit Actions Section C:. Operation and Maintenance of Pollution Controls 1:. Proper. Operation and Maintenance 2. Need to Halt or Reduce Not a Defense 3.. Bypassing of Stormwater Control Facilities Section D: . Monitoring and Records . 1. Representative Sampling 2. Recording Results 3. Flow Measurements 4. Test Procedures 5. Representative utfall 6.. Record iRbtention 7. Inspectiortw d° n Section E: Reporting q rerne , _ p g Reuit q 1. Discharge onitoring Reports 2. Submi 'ing Reports. 3. Availability of Reports 4. Non-Stormwater Discharges 5. Planned Changes 6. Anticipated Noncompliance 7. Bypass 8. Twenty-four Hour Reporting 9. Other Noncompliance 10. Other Information PART IV LIMITATIONS REOPENER PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS PART VI DEFINITIONS Permit No. NCSo00136 PART I INTRODUCTION SECTION A: INDIVIDUAL PERMIT COVERAGE During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater associated with industrial activity. Such discharges shall be controlled, limited and monitored as specified in this permit. SECTION B: PERMITTED ACTIVITIES Until this permit expires or is modified or revoked, the penni-tters authorized to discharge stormwater to the surface waters of North Carolina or separate storm sewer system which has been adequately treated and managed in accordance with the terms -and conditions of this individual permit. All discharges shall be in accordance: with the conditions of this permit. Any other point source discharge to surface waters ofthe state is prohibited unless it is an allowable non-stormwater discharge or is covered by+another permit, authorization or approval. The discharges allowed by this individual permit=shall riot cause or contribute to violations of Water Quality Standards. This permit does not relieve the permitte from responsibility for compliance with any other applicable federal state or local..lawjiidle standard ordinance order, judgment, or decree. ,. SECTION C: LOCATION MAP Permit No. NCS000136 Latitude:35°53'S5" NCS000136 Facility �•�' Longitude: 78°33'40" County: Wake Mallinckrodt, Inc. Location Stream Class: WS-IV NSW and C-NSW Receiving Stream: Neuse River and Perry Creek Sub -basin: 03-04-02 (Neuse River Basin) �O�f�L . !CA[E 1:24,000 Part I Page 2 of 2 • 0 Permit No. NCS000136 13 PART II MONITORING, CONTROLS, AND LIMITATIONS FOR. PERMITTED DISCHARGES SECTION A: STORMWATER POLLUTION PREVENTION PLAN The permittee shall develop a Stormwater Pollution Prevention Plan, herein after referred to as the Plan. This Plan shall be considered public information in accordance with Part III, Standard Conditions, Section E, Paragraph 3 of this individual permit. The Plan shall include, at a 'minimum, the following items: 1. Site Plan. The site plan shall provide a description of the physical facility and the potential pollutant sources which may be expected t zcotiftribute to contamination of stormwater discharges. The site plan shall contain the, ollo`w+i�no a. A general location map (USGS quadrangl'e,Tap or appropriately drafted equivalent map), showing the facility's location in relation to transportation routes and surface waters, the nameof'the �ceiving water(s) to which the stormwater outfall(s) discharges, lif the discharge is to a municipal separate storm sewer system, the nameyofI the municipality and the ultimate receiving waters; and accurate latitude angitude of the point(s) of discharge. b. A narrative descrip :of storage practices, loading and unloading activities, N V outdoor process areas, dust,or particulate generating or control processes, and waste disposal. " ractices� C. A site map drawn to scale with the following items: (1) D stance legend and north arrow - (2) Location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas) (3) Drainage structures (4) Delineated drainage areas for each outfall (5) Drainage area for each outfall in acres and percentage of each drainage area that is impervious (6) Building locations (7) Existing BMPs and impervious surfaces (8) For each outfall, a narrative description of the potential pollutants that could be expected to be present in the stormwater discharge. d. A list of significant spills or leaks of pollutants that have occurred at the facility during the 3 previous years and any corrective actions taken to mitigate spill impacts. e. Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater. discharges. The certification statement will be signed in accordance with the requirements found in Part III, Standard Conditions, Section B, Paragraph 3. Part II Page 1 of 8 Permit No. NCSOOol36 2. Stormwater Management Plan. The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and : nonstructural measures. The stormwater management plan, at a minimum, shall incorporate the following: a. Feasibility Study. A review of the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. Wherever practical, the permittee shall prevent exposure of all storage areas, material handling operations, and manufacturing or fueling operations. In areas where elimination of exposure is not practical, the "stormwater management plan shall document the feasibility of diverting "the stormwater runoff away om arWbf potential contamination. b. Secondary Containment Schedule. A schedule to provide secondary containment : for bulk storage of liquid materials, storage of Section 313 of Title III of the Superfund Amendments and. Reauthorization ct (SARA) water priority chemicals, or storage of hazardous substances to prevent leaks and spills from contaminating stormwater runoff Pthese ondary containment devices are connected directly to: � w taer convyance systems, the connection shall be controlled by manu'�� Ily activated�Valves or other similar devices [which shall be secured with a locking,�mechani m] and any stormwater that accumulates in the containment area shallbe at a minimum visually observed for color, foam, outfall �� - staining, visible s eens and dry weather flow, prior to release of the accumulated stormwater., Accumulated stormwater shall be released if found to be uncontaminat d bye material stored "within the containment area.: Records : documenting the individual making the observation, the description'of the accumulated stormwater and the date and time of the release shall be kept for a ' period of five years. c. BMP Summary. A narrative description shall be provided of Best Management : Practices (BMPs) to be considered such as, but not limited to, oil and grease separation, debris control, vegetative filter strips, infiltration and stormwater . 'detention or retention, where necessary. The need for structural BMPs shall be based on the assessment of potential of sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges.' 3. Spill Prevention and Response Plan. The Spill Prevention and Response Plan (SPRP) shall incorporate an assessment of potential pollutant sources based on a materials :.inventory of the facility. Facility personnel (or team) responsible for implementing the SPRP shall be identified. A responsible person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. The SPRP must be site stormwater specific. Therefore, a SPCC plan may be a component of the SPRP, but may Part II Page 2 of 8 Permit No. NCS000136 not be sufficient to completely address the stormwater aspects of the SPRP. The common elements of the SPCC with the SPRP may be incorporated by reference into the SPRP. 4. Preventative Maintenance and Good Housekeeping Program. A preventative maintenance program shall be developed. The program shall document schedules of inspections and maintenance activities of stormwater control systems, plant equipment and systems. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. 5. Employee Training. Training schedules shall be developed and training provided at a minimum on an annual basis on proper spill response and cleanup procedures and preventative maintenance activities for all personnel involyed in any of the facility's operations that have the potential to contaminate stormwater runoff. Facility personnel (or team) responsible for implementing the trairnng shallhbe identified. d.. Responsible Party: The Stormwater Pollution[ ppl`fevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position assignments provided. 7. Plan Amendment. The permittee h�l amen the Plan whenever there is a change in _ design,.�. fs�� � - construction, operafion,< r_maintenance which has a significant effect on the potential for the discharge f pollutdh ' to surface waters. The Stormwater Pollution Prevention Plan shall be revtewed,and updated on an annual basis. The Director may notthe peiffnittee when the Plan does not meet one or more of the minimum requireme�i°tso£theermit. Within 30 days of such notice, the permittee shall submit a time schedu a to`the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part III, Standard Conditions, Section B, Paragraph 3) to the Director that the changes have been made. 8.. Facility Inspection Program. Facilities are required to inspect all stormwater systems on at least a semiannual schedule, once in the fall (September -November) and once in the spring (April - June). The inspection and any subsequent maintenance activities performed shall be documented, recording date and time of inspection, individual(s) makirig the inspection and a narrative description of the facility's stormwater control systems, plant equipment and systems. Records of these inspections shall be incorporated into the Stormwater Pollution Prevention Plan. • Stormwater discharge characteristic monitoring as required in Part R of this permit shall be performed in addition to facility inspections. .9., Implementation.. The permittee shall document all monitoring, measurements, inspections and maintenance activities and training provided to employees, including the log of the sampling data and of activities taken to implement BMPs associated with the industrial activities, including vehicle maintenance activities. Such documentation shall Part 11 Page 3 of 8 Permit No. NCS000136 SECTION B: ANALYTICAL MONITORING REQUIREMENTS. .During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwatef subject to the provisions of this permit. Analytical monitoring of stormwater discharges shall be performed as specified below in Table All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum of 10 analytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO). The permittee shall complete the minimum 10 analytical samplings in accordance with the schedule specified below in Table 2. Monitoring results shall be compared to the benchmark values �inTable 3. The benchmark values in Table 3 are not permit limits but should be used as,guidelinT. or the permittee's Stormwater Pollution Prevention Plan (SPPP). The permittee shall'evaluate the sources of any benchmark exceedances and evaluate the effectiveness of any site BMPs. The permittee shall review and/or update the SPPP and document any efforRs two address stormwater contamination. Table 1. Analvtical Monitoring Reauiremen''ts /� =;un ` �, Discharge ';,� ,;,'� ' Measurement Freyuencyl , t Samp lev', ';; Sample', 4R. ;, Characteistics c2 Location3 .....FUn�ts:, ., .'T Conductivity Semi-annually Grab SDO Total Suspended Solids �rn"` Semi-annually Grab • SDO Chemical Oxygen Demand l mg Semi-annually Grab SDO Total Nitrogen TN mg Semi-annually Grab SDO Nitrate + Nitrite, as Nitro eni"L --"mg' Semi-annually Grab SDO Total Ammonia, as Nitrogen mg/L Semi-annually Grab SDO Sulfate mg/L Semi-annually Grab SDO Ammonium Sulfate mg/L. Semi-annually Grab SDO H standard Semi-annually Grab SDO Total Rainfall inches Semi -Annually Rainfall Event Duration minutes Semi -Annually Footnotes: 1- Measurement Frequency: All analytical monitoring will be performed twice per year, once in the spring (April - dune) and once in the fall (September - November). See Table 2 for schedule of monitoring periods, 2 If the stormwater runoff is controlled by a stormwater detention pond, a grab sample of the discharge from the pond shall be collected within the first 30 minutes of discharge. If the detention pond discharges only in response to a storm event exceeding a ten year design storm, then no analytical monitoring is required and only qualitative monitoring shall be performed. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative outfall status has been granted. Part I1 Page 5 of 8 }i F {i.� Manitari er�od �a 7�:.. 4. C N7 . gSairiple�Numberi�' ". Y 1 i+ "' �T'o •'.Fi,Start, �'� �I:,:;, , - �,. '� '�i End F, °'J" Year 1 — Spring 1 April 1, 2006 June 30, 2006 Year 1 — Fall . 2 September I,'2006 November 30, 2006 Year 2 — Spring 3 April 1, 2007 . June 30, 2007 Year 2 — Fall 4 September 1, 2007 November 30, 2007 Year 3 — Spring 5 April 1, 2008 June 30, 2008 Year 3 — Fall 6 September 1, 2008 November 30, 2008 Year 4 — Spring 7' . April 1, 2009 : June 30, 2009 Year 4 — Fall 8 - September 1, 2009, November 30,2009 Year 5 — Spring 9 April 1, 29,10,,,,P' June-30, 2010 Year 5 — Fall 10 September I,210 November 30, 2010 Footnotes: 1 Maintain. semi-annual monitoring during permit renewal pros Table 3. Benchmark Values for Analytic I oonitorin .• ! f_ ! 'S �, ,:: S Vi{ t I� Discllarge,Character_�shcs .fad } -. W iR G - '�"'�,F. iTnits' .�.I u' Y - R✓.: L i `i z¢€€�R4 Benchmark.f !;i Conductivity uS/cm =: NIA Total Suspended Solids + mg/L,;100 Chemical Oxygen Demand . ' WTI, ' ;, 120 Total Nitrogen (TN) m' ' 30' Nitrate + Nitrite, as Nitrogen, kNm mg/L 10 . Total Ammonia, as Nitrogen m 19.9 Sulfate :< . mg/L. , • 250 " , Ammonium Sulfate mg/L 13.75 . PH j standard 6-9 SECTION C: QUALITATIVE MONITORING REQUIREMENTS Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of representative outfall status and shall be performed as specified below in Table 4. Qualitative monitoring is for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution. No analytical tests are required. Qualitative monitoring of stormwater outfalls is performed when stormwater discharge occurs but does not need to be performed during a representative storm event. Part II Page 6 of 8 Permit No. NCS000136 In the event an atypical condition is noted at a stormwater discharge outfall, the Permittee shall document the suspected cause of the condition and any actions taken in response to the discovery. This documentation will be maintained with the Stormwater Pollution Prevention Plan. All qualitative monitoring will be performed twice per year, once in the spring (April - June) and once in the fall (September - November). Table 4. Oualitative Monitoring Reauirements DEscharge Characteristics Frequency .� Monrtormg ,nLocationt Color Semi-annually SDO , Odor Semi-annually SDO' Clarity Semi-annually SDO Floating Solids Semi-annually ;SDO,. Suspended Solids Semi annually 'SD�, Foam Semi-annually/7 "�Sl)f Oil Sheen Semi-annuall ,SDO Other obvious indicators,'''' of stormwater ollution 15e�tni�annually� SDO Footnotes: 1 Monitoring Location: Qualitative monitoring shall be performed at each stormwater discharge outfall (SDO) regardless of representative outfal�status. . SECTION D: ON -SITE VEHICLE MAINTENANCE MONITORING REQUIREMENTS Facilities which.have any vehicle maintenance activity occurring on -site which uses more than 55 gallons of new motor oil per month when averaged over the calendar year shall perform analytical monitoring as specified below in Table 5. This monitoring shall be performed at all outfalls which discharge stormwater runoff from vehicle maintenance areas. All analytical monitoring shall be performed during a representative storm'event. The required monitoring will result in a minimum of 10 analytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO) which discharges stormwater runoff from vehicle maintenance areas. The permittee shall complete the minimum 10 analytical samplings in accordance with the. schedule specified in Table 2 (Section B). Monitoring results shall be compared to the benchmark values in Table 6. The benchmark values in Table 6 are not permit limits but should be used as guidelines for the permittee's Stormwater Pollution Prevention Plan (SPPP). The permittee shall evaluate the sources of any benchmark exceedances and evaluate the effectiveness of any site BMPs. The permittee shall review and/or update the SPPP and document any efforts to address stormwater contamination. Part II Page 7 of 8 Permit No. NCS60D136 ' Table 5. Analvtical Monitorine Requirements for On -Site Vehicle Maintenance Discharge Characteristics 'hu, t''iii� �� Unhis 4 : ash '�� !> "b �i .�: ���.�- , ��r, , �Meji asuremettt' ;; r .-,'lbn, ., ,ar n,��`'_ 1-�,Fre uenc l��r,, ��{q Sam `lei` s il't r p _ ��;�+T e?�. Sam 1.. ,E .� p ,�'�r�ocatton3 � H standard Semi-annually Grab SDO Oil and Grease m Semi-annually Grab SDO Total suspended Solids m Semi-annually Grab' SDO New Motor Oil Usage allons/month Semi-annually Estimate - Total Rainfall ' inches Semi-annually Rainfall Event Duration minutes Semi-annually Footnotes: .. I Measurement Frequency: All analytical monitoring will be perf hne&twice per ygar, once in the spring (AprilAg - June)'and once in the fall (September - November). See Table 2 Sect of n`ryB;) f,o/r/ys��chedule of monitoring periods. 2 If the stormwater runoff is controlled by a stormwater deteiind, a grab sample of the discharge from the " pond shall be collected within the first 30 minutes of discharge. IYt}ie�'Zletention pond discharges only in response to a storm event exceeding a ten year design storm, the no a afytice monitoring is required and only qualitative monitoring shall be performed.t, 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) that discharges stormwater runoff from area(s) where vehicipi atntenan activities occur. Table 6. Benchmark Values,for VehUcie Maintenance Analytical Monitoring scli'arge C1iar'aetcrist�VsJ A _.. E "�� Units . }}��{r G': , ` �_+;Benc �ina�i•k` "� I ��'N� _ . pH :. 74.,,ftandard 6 - 9 .. . {; Oil and Grease mg/L 30 Total Suspended Solids mg/L 100 Permit No. NCS000136 PART III 'STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS SECTION A: COMPLIANCE AND LIABILITY 1. Comnliance Schedule The permittee shall comply with Limitations and Controls specified for sormwater discharges in accordance with the following schedule: Existing Facilities: The Stormwater Pollution Prevention Plan shall be developed and implemented within 12 months of the effective date of the initial permit and updated thereafter on an annual basis. Secondary containment, as specified in Part 11, Section A, Paragraph 2(b) of this permit, shall be accomplished within 12 months of the effective date of the initial permit issuance. Proposed Facilities: The Stormwater Pollution Prevention Plan sh'a I -be developed and implemented prior to the beginning of discharges from the operation of the industrial ctivity and be updated thereafter on an annual basis. Secondary containment, as specified in Part'IIJSection A, -Paragraph 2(b) of this permit shall N, k be accomplished prior to the beginning of discharges from the•operation of the industrial activity. 2. Duty to Comply x:• The ermittee must comply with all conditions of` this individual permit. An permit noncompliance ' P �f �t p YP P constitutes a violation of the Clean Water Act ana .is_grounds for enforcement action; for permit termination, revocation and reissuance or modification; or denial of a permit upon renewal application. a. The ermittee shall com`ll with standards or prohibitions established under section 307 a of the P P Ya .. -. � � P ( ) Clean Water Act fort xic pol lut�nts within the time provided in the regulations that establish these standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement b. The Clean Water (A-"t provides that any person who violates a permit condition is subject to a civil penalty not to exceed $27,500 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than I year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $11,000 per violation with the maximum amount not to exceed $137,500. [Ref: Section 309 of the Federal Act 33 USC 1319 and 40 CFR 122.41(a).] c. 'Under state law; a daily civil penalty of not more than twenty-five thousand dollars ($25,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref: North Carolina General Statutes 143- 215.6A] d. Any person may be assessed an administrative penalty by the Director for violating section 301, 302, 306, 307, 308, 318, or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed $11,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $27,500. Penalties for Class II violations are not to exceed $1 1,000 per day for each day during which the violation continues, with the maximum amount of any Class It penalty not to exceed $137,500. Part III Page 1 of 8 Permit No. NCS000136 3. Du!, to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this individual permit which has a reasonable likelihood of adversely affecting human health or the environment. 4. Civil and Criminal Liability Except as provided in Part III, Section C of this permit regarding bypassing of stormwater control facilities, nothing in this individual permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3,143-215.6A, 143-215.6B, 143- 215.6C or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. , 5. Oil and Hazardous Substance Liability Nothing in this individual permit shall be construed to preclud th�yin'titution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalti ss to which'the permittee is or may be subject to :. under NCGS 143-215.75 et seq. or Section 31.1 of the Feliil Act, 33 USC 1321. 6. Pro a Rights The issuance of this individual permit does. t convey many property rights in either real or personal property, or any exclusive privileges, nor �does it authorize any injury to private property or any invasion of personal rights, nor any infringem nt of Federal.(State or local laws or regulations. • 7. Severability - • ' The provisions of this indiA ual permit are severable, and if any provision of this individual permit, or the application of any provis 6ii of this individual permit to any circumstances, is held invalid, the application of such provision to other'circumsces, and the remainder of this individual permit, shall not be affected thereby., 8.., Duty to Provide Information The permittee shall famish to the Director, within a reasonable time, any information which the Director may request to determine whether cause exists for modifying, revoking and reissuing, or terminating the permit issued pursuant to this individual permit or to determine compliance with this individual permit. The permittee shall also furnish. to the Director upon request, copies of records required to be kept by this individual permit. 9. Penalties for Tamperin 2 . The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this individual permit shall, upon. conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more that $20,000 per day of violation, or by imprisonment of not more than 4 years, or both. 10. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this individual PartIII Page 2 of 8 ' permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. . SECTION B: GENERAL CONDITIONS 1. Individual Permit -Expiration The permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit forms and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will be subjected to enforcement procedures as provided in NCGS § 143�=21:53.6 and 33 USC 1251 et, seq. 2. Transfers This permit is not transferable to any person except after notice to and approval by the Director. The Director may require modification or revocation and reissuahcc aflthe permit to change the name and incorporate such other requirements as may be necessa�,y undevthe Clean Water Act. Permittee is required to notify the Division in writing in the event the permitted facility is sold or closed. Of 3. Sig!2atory Requirements " �,4!:�' k All applications, reports, or inforn ation submitted to the Director shall be signed and certified. n,: r a. All applications tote covered under this individual permit shall be signed as follows: (1) For a corporation: Jya responsible corporate officer. For the purpose of this Section, a t a N. �Wy responible`corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the individual permit and other information requested by the Director shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described, above; ; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental Part III Page 3 of 8 Permit No. NCSOOO 136 matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Director. C. Any person signing a document under paragraphs a. or b. of this section shalt make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, AW including the possibility of fines and imprisonment for Rnowing.violations." 4. Individual Permit Modification, Revocation and Reissuance..or Termination The issuance of this individual permit does not prohibimlie0irector from reopening and modifying the, individual permit, revoking.and reissuing the individual perm`t;_dr terminating the individual permit as . allowed by the laws, rules, and regulations contained m,Title 40,,'Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Admistraive'Code Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. 5. Permit Actions The permit may be modified, revoked nd reissued, or terminated for cause. The notification of planned ' changes or anticipated noncompliance! Ibes not stay any individual permit condition. SECTION C:. OPERATION ANDNAINTENANCE OF POLLUTION CONTROLS ' I. Proper Oporation and Maintenance 'The permittee shall at all times properly operate and maintain all facilities and systems .of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with ; the conditions of this individual permit. Proper operation and maintenance also includes adequate Iaboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or, auxiliary facilities or similar systems which are installed by a permittee only when the operation' is necessary to achieve compliance with the conditions of this individual permit. 2. Need to Halt or Reduce Not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this individual permit. ' 3. Bypassina of Stornwater Control Facilities Bypass is prohibited and the Director may take enforcement action against a permittee for bypass unless: a. Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; and b. , ' There were no feasible alternatives to the bypass, such as the use of auxiliary control facilities, retention of stormwater or maintenance during normal periods of equipment downtime or dry Part III Page 4 of 8 Permit No. NCS000136 weather. This condition is not satisfied if adequate backup controls should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and C. The permittee submitted notices as required under, Part III, Section E of this permit. If the Director determines that'it will meet the three conditions listed above, the Director may approve an anticipated bypass after considering its adverse effects. SECTION D. MONITORING AND RECORDS 1. Representative Sampling Samples collected and measurements taken, as required herein, shalh characteristic of the volume and nature of the permitted discharge. Analytical sampling shall be•perfor�med during a representative storm event. Samples shall be taken on a day and time that islcharacferistic of theldischarge. All samples shall be N°:,:w:y, . taken before the discharge joins or is.diluted by any other'waste stream,' body of water, or substance. Monitoring points as specified in this permit shall not be ells ged without notification to and approval of the Director. • . _ - - •. . 2. Recording Results For each measurement, sample, inspection or maintenance activity performed or collected pursuant to the requirements of this individual permitt#he permittee shall record the following information:, a. The date, exact place, and ttm of sampling, measurements, inspection or maintenance activity; b. The individuals) &ho performed the sampling, measurements, inspection or maintenance activity; C. The date(s) analyses'wer ;performed; d. The individual(s) who performed the analyses; e. ' The analytical techniques or methods used; and f. The results of such analyses. 3. Flow Measurements Where required, appropriate flow• measurement devices.and methods consistent with accepted scientific, practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. To meet the intent of the monitoring required by this individual permit, all test procedures must produce minimum detection and reporting levels and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. Part III Page 5 of 8 Permit No. NCS000136 5.. Representative Outfall If.a facility has multiple discharge locations with substantially identical storniwater discharges that are required to be sampled, the permittee may petition the Director for representative outfall status. If it is. established that the stormwater discharges are substantially identical and the permittee is granted representative•outfall status, then sampling requirements may be performed at a reduced number of outfalls. 6. Records Retention Visual monitoring shall be documented and records maintained at the facility along with the Stormwater Pollution Prevention Plan. Copies of analytical monitoring results shall also be maintained on -site.. The permittee shall retain records of all monitoring information, including all calibration and maintenance . records and all original strip chart recordings for continuous monitoring instrumentation, and copies of all reports required by this individual permit for a period of at least 5 years from the date of the sample, measurement, report or application, This period may be extended,by request of the Director at any time. 7. Inspection and Entev i ,3 The permittee shall allow the Director, or an authorized,representative'(including an authorized contractor acting as a representative of the Director), or in the case of a facility which discharges through a municipal Zr, 1� 'r�•,y .. . separate storm sewer system, an authorized representative, of a.municipal operator or the separate storm sewer system receiving the discharge, upon the3prese�tion of credentials and other documents as maybe required by law, to; 'a. Enter upon the permitt`'ee's pre ses where:a regulated facility or activity is located or conducted, ''f1y2j 'YKPI'• or where records mush e,.,, der the conditions of this individual permit;01 ; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of .this individual permit; _ ' C. Inspect at reasonabl6-time an facilities, a ui ment (includingmonitoringand control a ui ment ., practices, or operations regulated or required under this individual permit; and d. ^.. Sample or monitor at reasonable times, for the purposes of assuring individual permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. SECTION E: REPORTING REQUIREMENTS ; l . Discharge Monitoring- Reports Samples analyzed in accordance with the terms of this permit shal l be submitted to the Division on Discharge Monitoring Report forms provided by the Director. Submittals shall be received by the Division_ no later than 30 days from the date the facility receives the sampling results from the laboratory. 2. Submittin � Re orts ; Duplicate signed copies of all reports required herein, shall be submitted to the following address: Division of Water Quality Surface Water Protection Section ATTENTION: Central Files 1617 Mail Service Center . Raleigh, North Carolina 27699-1617 Part Ill Page 6 of 8 Permit No. NCS000136 3. Availabili of Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. As required by the Act, analytical data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.613 or in Section 309 of the Federal Act. 4.: Non-Stormwater Discharges If the storm event monitored in accordance with this individual permit coincides with anon-stormwater discharge, the permittee shall separately monitor all parameters as required under the non-stormwater discharge permit and provide this information with the stormwater discharge monitoring report. 5. Planned Changes ; The permittee shall give notice to the Director as soon as pos ibl o a y-pla"�nned changes at the permitted facility which could significantly alter the nature or quatitit}i`f poll its discharged. This notification ,. requirement includes pollutants which are not specifically,fisted in the individual permit or subject to notification requirements under 40 CFR Part 122.42 (aT, 6. , ' Anticipated Noncompliance The permittee shall give notice to the Director soon. possible of any planned changes at the permitted facility which may result in noncomplianea,withhthe.individual permit requirements. 7. ass a.. Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated qualityandaffect of the bypass: b.. Unanticipated bypass. The permittee shall submit notice within 24 hours of becoming aware of an unanticipated bypass. . 8. Twenty-four Hour Reporting The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health. or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall 'also be provided within 5 days of the timo the permittee becomes aware of the circumstances. ' The written submission shall contain a description of the noncompliance, and its causes; the period of noncompliance, including exact dates and times; and if the noncompliance has not been corrected, the anticipated, time compliance is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance. The Director may waive the written report on a case -by -case basis if the oral report has been received within 24 hours. . 9. Other Noncompliance The permittee shall report all instances of noncompliance not reported under 24 hour reporting at the time monitoring reports are submitted. Part III Page 7 of 8 NCS000136 PART IV LIMITATIONS REOPENER This individual permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under Sections 302(b) (2) (c), and (d), 304(b) (2) and 307(a) of the Clean Water Act, if the effluent'guideline or water quality standard so issued or approved: a. Contains different conditions or is otherwise more stringent than any effluent Iimitation in the individual ' permit; or b. Controls any pollutant not limited in the individual permit. The individual permit as modified or reissued under this paragraph -shall alntain any other requirements in the Act then applicable. PART V ADMINISTERING AND COMPLIANCE MONITORING FEE - REQUIRE ,ENTS . The permittee must pay the administering and comp hance�mon* rtoring fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in timely manner in accordance with 15A NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke theOdividual Permit. . PART:VI DEFINITIONS . 1. Act: See Clean Water Act. ' 2 Arithmetic Mean , The arithmetic mean of any set of values is the summation of the a individual values divided by the number of. individual values. . 3. Allowable Non-Stormwater Discharges This permit regulates stormwater discharges. Non-stormwater discharges which shall be allowed in the stormwater conveyance system are: (a) All other discharges that are authorized. by a non-stormwater NPDES permit. ; (b) Uncontaminated groundwater, foundation drains, air -conditioner condensate without added chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant flushings, water from footing drains, flows from riparian habitats and wetlands. (c) Discharges resulting from fire -fighting or fire -fighting training. 4. Best Management Practices (BMPs) Measures or practices used to reduce the' amount of pollution entering surface waters. BMPs may take the form of a process, activity, or physical structure. Parts IV, V and V1 Pagel of 5 Permit No. NCS000136 . 5• Bypass .,A bypass is the known diversion of stormwater from any portion of a stormwater control facility including the collection system, which is not a designed or established operating mode for the facility. 6. Bulk Storage of Liquid Products ' Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers located in close proximity to each other having a total combined storage capacity of greater than 1,320 gallons. 7. Clean Water Act The Federal Water Pollution Control Act also known as the Clean Vater Act (CWA), as amended 33 USC 1251, et. seq. S. Division or DWO a � The Division of Water Quality, Department of Environment and Natural Resources. , 9.. Director ; The Director,of the Division ter ity, epermit issuing authority. The North Carolina Envirotmental M agement Commission. 11. Grab_ Sample An individual sample collected instantaneously.. Grab samples that will be directly analyzed or qualitatively monitored must be taken within the first 30 minutes of discharge.' 12. Hazardous Substance Any substance designated under 40 CFR Part 116 pursuant to Section 311, of the Clean Water Act. 13. Landfill A disposal facility or part of a disposal facility where waste is placed in or on land and which is not a land . treatment facility, a surface impoundment, an injection well, a hazardous waste long-term storage facility or a surface storage facility. , .14. Municipal Separate Storm Sewer System ; A stormwater collection system within an incorporated area of local self-government such as a city or town. 15. Overburden Any material of any nature, consolidated or unconsolidated, that overlies a mineral deposit, excluding topsoil or similar naturally -occurring surface materials that are not disturbed by mining operations. Part VI Page. 2 of 5 Pages . Permit No. NCS000136 16. Permittee The owner or operator issued a permit pursuant to this individual permit. 17. Point Source Discharge of Stormwater Any discernible, confined and discrete conveyance including, but not specifically limited to, any pipe, ditch, channel, tunnel, conduit, well, or discrete fissure from which stormwater is or may be discharged to waters of the state. 18. Representative_Storm_Event A storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours in which no storm event measuring greater than 0.1 inches has occurred. A single torm event may contain up to 10 consecutive hours of no precipitation. For example, if it rains for 2 hours without producing any collectable discharge, and then stops, a sample may be collected if a rain producing a dischharge, laeins again within the next 10 hours. 19. Representative Outfall Status : When it is established that the discharge of stormwaterrunofffrpM a single outfall is representative of the discharges at multiple outfalls, the DWQ may gradti-representative outfall status. Representative outfall status allows the permiriee to perform analytical m onitoring,at a reduced number of outfalls. 20. Rinse Water Discharge The discharge of rinse water from equipment cleaning areas associated with industrial activity. Rinse waters from vehicle and equipment cleaning areas are process wastewaters and do not include washwaters utilizing any type of detergent or,cleaning agent. 21. Secondary Containment Spill containment for the contents of the single largest tank within the containment structure plus sufficient - freeboard to allow for the 25-year, 24-hour storm event. 22. Section 313 Water Priority Chemical A chemical or chemical category which: a. Is listed in 40 CFR 372.65 pursuant to Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right- . to -Know Act of 1986; b. 'Is present at or above threshold levels at a facility subject to SARA Title III, Section 313 reporting requirements; and c. , That meet at least one of the following criteria: (1) Is listed in Appendix D of 40 CFR part 122 on either Table II (organic priority pollutants), Table III (certain metals, cyanides, and phenols) or Table IV (certain toxic pollutants and hazardous substances); (2) Is listed as a hazardous substance pursuant to section 31' 1(b)(2)(A) of the CWA at 40 CFR 116.4; or (3) Is a pollutant for which EPA has published acute or chronic, water quality criteria. Part VI Page 3 of 5 Pages : Permit No. NCS000136 23. Severe Property Damage Means substantial physical damage to property, damage to the control facilities which causes them to become inoperable, or substantial and permanent loss of natural.resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused . by delays in production. 24. Significant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents; detergents; and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes,. . slag and sludge that have the potential to be released with stormwater discharges. 25. Significant Spills i Includes, but is not limited to: releases of oil or hazardous`substances m4 xcess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFV�1= 0;10 and CFR 117.21) or section 102 of CERCLA (Ref: 40 CFR 302.4). 26. Stormwater Runoff ; "€ The flow of water which results from precipitation;and which occurs immediately, following rainfall or as a result of snowmelt. 1. , 27. Stormwater Associated with lndustri`al"Acts city The discharge from -any point source which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. Facilities considered to be engaged 7industtial activities" include those activities defined in 40 CFR 122.26(b)(l4) The term does not include discharges from facilities or activities excluded from the NPDES program.,. 28. gtormwater Pollution Prevention Plan , A comprehensive site -specific plan which details measures and practices to reduce stormwater pollution and is based on an evaluation of the pollution potential of the site. 29. Ten Year Design Storm The maximum 24 hour precipitation event expected to be equaled or exceeded on the average once in ten . years. Design storm information can be found in the State of North Carolina Erosion and Sediment Control Planning and Design Manual. 30. Total Flow The flow corresponding to the time period over which the entire storm event occurs. Total flow shall be - either; (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 20 minute intervals during the rainfall event. Part VI Page 4 of 5 Pages Permit No. NCS000136 31. Total Maximum Daily Load (TMDL) A TMDL is a calculation of the maximum amount of a pollutant that a waterbody can receive and still meet water quality standards, and an allocation of that amount to the pollutant's sources. A TMDL is a detailed water quality assessment that provides the scientific foundation for an implementation plan. The implementation plan outlines the steps necessary to reduce pollutant loads in a certain body of water to restore and maintain water quality standards in all seasons. The Clean Water Act, section 303, establishes . the water quality standards and TMDL programs. 32. Toxic Pollutant Any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. 33., Upset Means an exceptional incident in which there is unintentional and r noncom liance with technology based permit effluent limitations because of factors 6 yond:thyeasonable control of the permittee. An upset does not include noncompliance to the extent caused operational error, improperly . designed treatment or control facilities, inadequate trea�ttttent or control facilities, lack of preventive maintenance, or careless or improper. operation. 34. - Vehicle Maintenance Activity ; Vehicle rehabilitation, mechanical repairs, painting,_fueling, lubrication, vehicle cleaning operations, or airport deicing operations. • '' E, 35.. Visible Sedimentation' Solid particulate matter, bo mineral '"d organic, that has been or is being transported by water, air, gravity; or ice from its si Gf origin which can be seen with the unaided eye. 36.. 25-year,_24_hour storm ey nt The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once in 25 years. . Part VI Page 5 of 5 Pages DIVISION OF WATER QUALITY February 1, 2006 MEMORANDUM To: Bethany Georgoulias Stormwater Permitting Unit Through: Ken Schuster 461 V1 RRO, Surface Wate Protection Section From: Ronald Boone re.� RRO, Surface Water Protection Section Subject: Review of Staff Report.and.Facility Operations for Ren Permit NCS000136� Mallinckrodt Inc. l[LCC Mr. -Tim Roberts C:::) Environmental, Health & Safety © a; Mallinckrodt Inc. o 8801 Capital Boulevard �3�1 w Raleigh, NC 27616-3116 Raleigh, In Li - County The following is a summary of my findings with regards to the renewal of Mallinckrodt Inc's stormwater discharge permit, NCS000136. I conducted a compliance evaluation inspection and review of operations at the site on 01/30/2006, with Mr. Tim Roberts. With regards to the changes you proposed in your staff review and evaluation: • I concur with your suggestion to retain monitoring based on past results of analytical monitoring and potential pollutants at the site. The site remains a significant source of potential pollution to the Neuse River. • Given that the site is a potentially significant source of ammonia and nitrates, as well as the need to gather data to support future ammonia TMDL modeling for the Neuse River basin, I concur with the proposal to add pH, ammonia, and nitrate monitoring requirements. • I concur with the proposal to replace total dissolved solids (TDS) testing with total suspended solids (TSS) testing because TDS testing is redundant of conductivity testing, which is also required. Additionally, as you point out in your report, many elements that are detected with TDS are being monitored separately (i.e. nitrates, chlorides, and sulfates) and an approximate TDS can be derived from conductivity measurements. , + I concur with your proposal to change all analytical monitoring frequencies to semi-annual to make them consistent with qualitative monitoring frequencies. • I concur with your proposal to remove phosphorus -monitoring requirements because the site is not a significant source of this element and because phosphorus is not currently the principle element of concern in the Neuse basin. Discussion during the site visit confirmed the only source of phosphorus is one exposed - phosphoric acid tank located at the wastewater treatment plant. • I concur with your proposal to incorporate benchmark values for all parameters. This will allow the permit holder to use the benchmarks as guidelines to continually evaluate the effectiveness of its BMPs and SP3. • I concur with your proposal to remove the total flow -monitoring requirement and instead require the permittee to update the site map to show the drainage area for each outfall in acres. This, along with event duration and total rainfall, will enable the permittee to estimate flows when necessary. • I concur with retaining the requirement to test for sulfates and adding ammonium sulfate monitoring. As confirmed during the site visit, the site is a potentially significant source for sulfates. 2���� f �•` I concur with your proposal to remove chlorides testing. Discussion during the that there is no significant source at the cNv" site visit confirmed of chlorides site. ,^.Q • I do not concur with your proposal to add oil/grease testing to the permit. �• 2�� �J Although there is a significant amount of petroleum product on site, many units tv storing petroleum products are already protected with secondary containment. Additionally, the chances of an incident occurring in which the stormwater discharges are contaminated with petroleum product are minimal. Finally, requiring them to test for oil/grease twice per year doesn't really add any degree of protection. The only time they would detect any amount is when a spill occurs. Hopefully, if a spill occurs, they will have already noticed and addressed the situation before they could have run an oil/grease test. With regards to my own observations during the inspection: • When I perform inspections, I like to see the conveyance between the points of discharge and the receiving streams drawn on the general location maps (GLM). Part II, Section A, Paragraph 1 a, only requires the permittee to show the discharges with the latitudes and longitudes, and the receiving stream. It does not require them to show the conveyance in between. I think we should require them to show this conveyance on the GLMs. Also, neither of the terms "outfall" nor "the point of discharge", are defined in the back of the permit. I would think that this would be a very important thing to define. Is it the point at which their waste streams cross their property line, or the point at which their waste streams enter the waters of the state? The definition will affect the way that permittees label the outfall, receiving streams, and the conveyances between these two points, on their GLMs. I guess ultimately, how can we expect the permittee to have the lats/longs of discharge points/outfalls, if we don't define the term(s)? At this point, we're allowing them to define their own discharges, correct? • As a sub -point to the one above, the permit cover page indicates that all five outfalls at this site discharge directly to the Neuse. This is incorrect. They actually have five outfalls labeled MC001 through MC005. MC001 and MC002 discharge into Perry Creek, a tributary to the Neuse. MC003 through MC005 discharge directly into the Neuse River. Both waters are classified C/NS W. • Part II, Section A, Paragraph lc, requires the permittee to include many different items on the site map. Each item by itself is an important component of the SP3, however, fitting all the things mentioned in paragraph lc on a map is somewhat difficult to do without the map becomingvery cluttered and difficult to read. I suggest including some of these things in different areas of the site plan component of the SP3 rather than requiring them to be included on the actual site map. Alternatively, write in a caveat that allows the permittee to put these things in a different area of the SP3 as long as they include a reference to their locations on the site map. Specific items we should consider for this change are: 1.) Activities that occur in each drainage area, 2.) Procedural BMPs, and 3.) The list of potential pollutants for each of the outfalls. • Part II, Section A, Paragraph 1 e, requires the permittee to certify that stormwater outfalls have been evaluated for the presence of non-stormwater discharges. Can we give some criteria here that the permittee can use to ensure he/she has met the requirement? In other words, does it have to be an engineer's certification, or a certification based on lab results? Also, do the outfalls have to be recertified every so often? If so, how often? • Part II, Section A, Paragraph 5, requires the permittee to develop a training program for spill response and cleanup and preventative maintenance activities. What maintenance activities must be covered by this program? As the paragraph currently reads, it sounds as if ALL employees must be trained in ALL maintenance tasks, whereas I think the meaning of the requirement is to have all those whose job could possibly effect the quality of stormwater discharges trained the in the preventative maintenance of the equipment they use to do their jobs, as well as any stormwater BMPs, structural and procedural. Should we clarify this requirement a little? . � o��� W A r�9pG r 0 � Michael R Easley, Governor Wi11iamG. Ross, Jr .. Secretary North Carolina Department of Environment and Natural Resources ° @���� Mr. Tim Roberts Environmental, Health & Safety FEB. 0 9 ?DDrti Mallinckrodt Inc. 8801 Capital Boulevard wade as a� �rmwat r�Branch Raleigh, NC 27616-3116 Dear Mr. Roberts: Alan W. Klimek, P.E., Director Division of Water Quality Subject: Results of Site Visit for Compliance Evaluation Inspection and Permit Renewal Application Review on 01/30/2006 NPDES Stormwater NCS000136 Mallinckrodt Inc. -Raleigh Wake County The January 30th, 2006 interview and tour that you provided to Mr. Ron Boone during his annual inspection visit to your Raleigh pharmaceutical plant was greatly appreciated. This visit was made for the dual purpose of performing the annual Compliance Evaluation Inspection (CEI), as well as to review facility operations and gather information in support of renewing your stormwater permit, NCS000136. Your permit was issued 1 April 2000 by authority of North Carolina General Statute (NCGS) 143-215.1, and is intended to prevent pollution of state waters that receive stormwater discharges from your facility. Please use the permit references listed throughout this report for further explanation and compliance details of each item cited. SITE SUMMARY Your site is a bulk pharmaceutical production facility that uses many different chemicals in the production process. Vehicle maintenance activities are not performed on site and therefore Part II, Section D, of your permit does not apply. All stormwater generated at your site is collected via a system of in -ground drains that convey the stormwater to one of five outfalls located across your facility. Outfalls MC001 and MC002 discharge into Perry Creek, a tributary of the Neuse River. Outfalls MC003, MC004, and MC005 discharge directly into the Neuse River. Both waters are classified as class C, nutrient sensitive waters. INSPECTION FINDINGS The list below shows conditions and practices observed during the tour portion of the inspection. In general your site was clean and well maintained. Of those activities reviewed during the visit, no observations that demonstrate non-compliance with the conditions of your stormwater permit were noted. N� rura}; Caro a t North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone (919) 791-4200 Customer Service Intemet: h2o.ennstate.nc.us 1628 Mail Service Center Raleigh, NC 27699-1628 FAX (919) 791.4718 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer- 50% Recycled110% Post Consumer Paper Lr hill .M Vul ltlLl I..VII piaLil.G UNdItIaIIVII 1II0VV%AIuiI cx rCIIIIII RCIICWaI t%ppIIGaIIVII meview, ranuary )u, tuvn, INk-nuvoI.Sp rase L 01 L The list below shows conditions observed during the interview portion of the inspection. • The stormwater pollution prevention plan (SP3) was in good condition. Only minor discrepancies were noted as indicated below: • The site plan component of the SP3: • The general location map does show outfall locations and the receiving waters but lines that show where each of the outfalls flow, from the point where they leave your property to the point where they actually combine with the Neuse, should be drawn on the map. Additionally, the map did not show an accurate latitude/longitude of the point(s) of discharge. It is noted that there was a latitude/longitude for the "center" of the plant site within the site plan. We would like to suggest for the purposes of consistency, that you label the outfalls on the map with the same labels used for your analytical monitoring (Part II, Section A, Paragraph 1 a). • The site map did not list existing Best Management Practices (BMP) and did not show the percentage of impervious surface for each drainage area. Also, the map did not include a narrative description of the potential pollutants that could be expected to be present in the stormwater discharge at each outfall. It is noted that complete lists of BMPs and potential pollutants for each outfall are incorporated in different areas'of your Stormwater Pollution Prevention Plan (SP3). This will meet the requirement if you reference on the site map the exact location of these items in the SP3 (Part II, Section A, Paragraph lc). • Your Spill Prevention and Response Plan (SPRP) refers to your Spill Prevention, Control and Countermeasure Plan (SPCC - as required by the Environmental Protection Agency), to meet the SPRP requirement. Please ensure that the locations of those components of the SPRP that are found in your SPCC, are referenced appropriately in the SPRP (Part II, Section A, Paragraph 3). • Your employee -training program was comprehensive and well organized. However, training schedules and records were not maintained in the SP3. Please reference the storage location of the schedules and records in the training section of your SP3 (Part II, Section A, Paragraph 5). • The SP3 was not reviewed and updated in 2002 and 2003. Please ensure that this annual review is accomplished and appropriately annotated in the SP3 (Part II, Section A, Paragraph 7). • Qualitative monitoring results for 2002 were not available. Also, a number of the monitoring events did not take place during the required timeframes of spring (April -June) and fall (September - November). Please ensure that all future qualitative monitoring events are accomplished sometime within the specified timeframes (Part II, Section B and C). In conclusion, Mr. Boone noted a minimal number of minor discrepancies during his inspection of your facility. Please continue to be diligent in your efforts to meet the requirements of your discharge permit and protect the natural habitat surrounding your site. If you have any questions regarding the inspection or this letter, please contact Mr. Boone at 919-791-4200. Sincerely, 004 Kenneth Schuster, P.E. Raleigh Regional Surface Water Quality Supervisor cc: Stormwater Permitting Unit Central Files Non -Point Source Compliance Enforcement Unit Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E. Director Division of Water Quality Coleen H. Sullins, Deputy Director Division of Water Quality STAFF REVIEW AND EVALUATION RRO 1_ NPDES Stormwater Permit Facility Name: Mallinckrodt, Incorporated NPDES Permit Number: NCS000136 Facility Location: Raleigh, NC (Wake Co.) Type of Activity: Industrial —Manufactures specialty pharmaceutical products SIC Code (if applicable): 2833 Receiving Streams: Neuse River, index no. 27-(20.7) River Basin:. Neuse River Basin, Sub -basin 03-04-02 Stream Classification: WS-IV NSW (Reclassified 7/2004), proposed reclassification to WS-V NSW pending (12/2005?) Proposed Permit Requirements: See attached draft permit. Compliance Schedule: N/A Basis for Monitoring: See attached Monitoring Data Analysis. Retained monitoring, based on results and potential pollutants at the site. Also added pH, ammonia, nitrate, and ammonium sulfate monitoring. Removed phosphorus monitoring because site is not a significant source. Replaced TDS with TSS monitoring. Activities did not trigger vehicle maintenance monitoring. All monitoring has changed to Semi -Annual (spring and fall). This change is based on the Division's revised strategy for stormwater monitoring in renewal permits and makes stormwater discharge sampling frequency consistent with qualitative monitoring. In ! z 011 addition, DWQ has incorporated benchmark values into the permit. These benchmarks are not permit limits but should be used as guidelines for the facility's Stormwater Pollution Prevention Plan (SPPP). New language in the permit specifies that if any 1 _x measurements exceed benchmark values, the facility should evaluate b the effectiveness of its BMPs, review and/or update its SPPP, and document any efforts to address stormwater contamination (see Part {Q Cam! 11, Sec. B & D). �J Total Flow monitoring has also been removed per DWQ revised strategy (Total Rainfall and Event Duration parameters retained). —10 Instead, Part II. Sec. A clarifies that SPPP site map include drainage area for each outfall in acres and percent impervious area in each drainage area (should flow ever need to be estimated). N. C. Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 (919) 73 3-701 5 MEN'R Customer Service 1-877-623-6748 NCS000136 Basis for Other Requirements: N/A. Response Requested by (Date): February 1, 2006 Central Office Staff Contact: Bethany Georgoulias, (919) 733-5083, ext. 529 DOCUMENTS REVIEWED NPDES Stormwater Permit Application Materials S/W Permit File Analytical &Qualitative Monitoring Results summary Neuse Basinwide Plans (rev. July 2002) Central Office Review.Summary: Facility discharges stormwater to a segment of the Neuse River that is not on the 303(d) list of impaired waters but is upstream of the Neuse River Estuary. A TMDL (total maximum daily load) for Total Nitrogen (TN) approved for the Neuse River Estuary in 2002 intended to reduce TN loading to the estuary by 30 percent. Although this facility was not allocated a TN loading for stormwater discharges, continued monitoring to support future TMDL modeling efforts/updates is important. The Neuse Basinwide Plan notes the largest impact from stormwater in this sub -basin has resulted from intense urbanization in and around the Raleigh and Cary areas; local governments covered by the Neuse Stormwater Rule are implementing control programs focused on new development activities. Since last renewal, the company has installed a new valve upstream of outfall #2 and built asphalt curbs in drainage zone #3 to improve flow segregation east and west of the acetic acid tank farm. The company built an embankment through the stormwater detention pond in 1997 (approved by USCOA) to separate runoff from zones 3A (manufacturing areas) and 3B (land application fields); outfall #3 was relocated west of the embankment and discharges only the volume collected from the fields, and the throttling device between the two areas in the pond has been closed since the end of 1996. In June 2001, DENR authorized Mallinckrodt to retain the diversion measure as a permanent structure. Qualitative Monitoring Results: Permittee sent results from 2001-04. Color varied from clear to brown, and some solids noted in 2004, but overall good. Analytical Monitoring: See attached Monitoring Data Analysis. Reviewer recommends ammonia monitoring because water collected in the earthen berm in the ammonia storage area (S-12) is pumped out onto ground (potential for runoff contamination). Also, the ammonia unloading area drains to sump that is pumped to S/W conveyance. The company apparently monitored TKN but did not report total nitrogen during the last permit term (instead continued to report only nitrates, which had been removed in the 2000 renewal). Nitrates were above the 10 mg/1 benchmark at one outfall, and ammonia is a potential contaminant. Reviewer recommends retaining the TN requirement and including nitrate and ammonia monitoring. If TN were monitored only because of discharge to Neuse NSW waters (i.e., to collect data), we would not include a benchmark; however, this site and its processes are a source of that nutrient in stormwater runoff and will have a benchmark. Based on monitoring results, this site is not a significant source of phosphorus. Because this facility has few significant sources of phosphorus (one tank of phosphoric acid in a concrete dike — S-23), and because the discharge is in the Neuse basin where nitrogen is the principal nutrient of concern, the reviewer recommends removing phosphorus monitoring. Sulfate values were below the benchmark at all outfalls; however, this site has other potential sources of sulfates. Ammonium sulfate is the primary by-product of the sulfuric acid used at this facility and has a '/z FAV more stringent than sulfate's (13.75 vs. 250 mg/1). The reviewer recommends retaining sulfate and adding ammonium sulfate monitoring. Chloride values were below the benchmark but monitoring will remain in the permit because it is a pollutant of concern (POC) at this site. The sulfate and chloride benchmarks in this permit are based on water supply standards. Maximum COD levels at most of the outfalls exceeded the 120 mg/1 benchmark, and monitoring will continue this term. The site stores numerous chemicals, but regular COD, conductivity, and pH monitoring should be 2 NCS000136 appropriate surrogates for keeping BMPs and stormwater contamination in check. The reviewer also recommends replacing the total dissolved solids (TDS) monitoring with total suspended solids (TSS). Because it measures dissolved minerals, salts, metals, and other ions, TDS monitoring in addition to conductivity is redundant; conductivity is an indirect measurement of TDS and usually runs 1-2 times those measurements. This site will also monitor specifically for sulfates, chlorides, and nitrates --constituents TDS would pick up. Monitoring frequency will change to semi-annually. This change ensures at least nine data points are collected through the permit term and makes monitoring frequency consistent with qualitative monitoring. Also, benchmark values for all parameters have also been added to the permit as a guide for the permittee to check the effectiveness of BMPs (and document efforts) when necessary. Follow-up with the company contact (Tim Roberts, 919.878.2895) on 12/13/05 (see attached e-mail): • Tank farm on the hill—S-10 collects runoff from acetic acid, nitrobenzene, sulfuric acid, etc. tanks; BMPs note water collected in sumps is first tested and diverted either to the WWTP or to the stormwater conveyance. What triggers WWTP diversion? Any detection at all, or a certain concentration? Normally only visual inspection. Possibility of leaks or tank release triggers chemical testing, and any detection will route the water to the WWTP. • Ammonium sulfate storage in S-25? Is Ammonium sulfate the likely source of the sulfates detected in stormwater discharges? Not the only source. Sulfuric acid used in manufacturing processes, resulting in ammonium sulfate. Sulfites are also added during production, and some sulfates are in the treated residuals applied on the hay fields on site (Land Application Permit WQ0005537). • Vehicle maintenance did not trigger monitoring? No; all done by a third party off site. • Phosphorus sources? Noted one phosphoric acid tank... other sources or phosphorus compounds? Phosphoric acid tank is only source exposed. • No TN monitoring? Company did monitor for nitrates + nitrites and TKN; contact will provide summary of data. [TN monitoring will be in the renewal permit regardless because of sources on site and because nitrogen is a concern in the Neuse basin.] Recommendation: Based on the documents reviewed, the application information submitted on October 6, 2004 is sufficient to issue an Individual Stormwater Permit. Prepared by (Signature) Stormwater Permitting I Concurrence by Region Date l2 Z ZOOS Date / Z/Z8/Zo a5 Date �_r� o4' Water Quality Supervisor Date LSl 66 NCS000136 Regional Office Staff Comments Ylq,c.c-.Fe- ra_ v, 4o iMavYloP'gtn�lkw. C� scTQ viYi'� ilvlJor� 126`J 4 x f e za G 4 Stormwater Monitoring Analysis Permit: NCS000136 Facility: Mallinckrodt Reviewer. B. Cevr�eou/iat Receiving Waters: Nevin !liver Classification: V/VV Analysis Guidance: Check -for any measured values that equal or exceed benchmark concentration. ((heck maximum value) Also consider: are any borderline, or otherwise still considered a pollutant of concern(POC)? Use BP,J. Some values revised for Water Supply, given current classification. CIVIC = Criterion Maximum Concentration FAV = Final Acute Value Benchmarks last updated 11/01/2005 by 8. Georgoulias f J. Wynn vBenchmark -Cant. _. Outfall.Ou1fa11 001MaxI.'002:ti+lax .Outfa[i004D5 OQ3'Mil Mx OutfalI�MVm�. OOS.luta'xSource Ammonium Sulfate 13.75 m 1/2 FAV derived from EPA's ECOTOX Database (Feb 2005. J. n). Ammonia, total as Nitrogen Non -Trout 19.9 mpA CMC = 1/2 FAV @ pH 7.5 (no salmonid fish). Calculated from App. C in EPA's National Recommended WQ Criteria (Nov 2002). For other pHs, see p. 06 of EPA Ammonia Criteria 1999 Update Document EPA-822-R-99-014 . (Expressed in m of N . Chloride 230 -4v W_ " .� IR m Action Level (AL) from 15A NCAC 2B .0200s Chloride 250 96 20 51 18 14 MpA Water S9221Y standard from 15A NCAC 2B .0200% COD (Chemical Oxygen Demand 120 � `Kr; 4 170 °° 16oiry- 81 100 � ; =A - m BPJ. General!y found at levels 4 x BODS in domestic wastewaters. Conductivity None 387 212 784 230 420 uS/cm N/A Nitrate + Nitrite (NO;+NO2) 10 1.3 1.5 m e �.22- 2= 2.1 1.2 m National Primary Drinking Water Regulation in 40 CFR 141.11 and 15A NCAC 26 for nitrate (Expressed in mg/1 of N). Nitrogen, Total 30 ? ? ? ? ? mgA TKN + Nitrate + Nitrite Benchmarks (Expressed in m of N . Oil and Grease 30 mgA BPJ, based on wastewater permit limits. H min, max 6-9 su Water QualityStandard (Except Sw waters can be as low as 4.3 Phosphorous 2 0.85 0.48 0.33 0.77 0.43 mg4 BPJ, based on wastewater permit limits for NSW waters. Sulfate 500 MI -gA 1/2 FAV derived from EPA's ECOTOX Database (Feb 2005, J. Wynn). Sulfate 250 11 52 160 16 150 mRA Water Supply standard from 15A NCAC 2B .0200s TDS(Total Dissolved Solids None 1 180 84 510 100 330 m N/A TSS otal Suspended Solids 100 1 - - - mgA I BPJ, EPA Multi -Sector Permit 12/28/2005 Pagel KE: Mallinckrodt Stormwater Permit Renewal - NC:S000136 Subject: RE: Mallinckrodt Stormwater Permit Renewal - NCS000136 From: "Roberts, Tim" <Tim.Roberts@TycoHealthcare:com> Date: Tue, 20 Dec 2005 09:58:54 -0600 To: Bethany Georgoulias<bethany.georgoulias@ncmail.net> Bethany, I was working on a response when I'received your voice mail. I hope your pile is getting lower and I trust my answers below will help move things along with your review. Feel free to contact me to discuss any questions you have with our application. Between now and January 4, 2006 I will only be in the office Tuesday Dec. 20 (AM only) and Wednesday Dec. 21 (AM only)'. Thanks! -Tim- Roberts..•�:�_- Environmental, Health & Safety Coordinator Raleigh Pharmaceutical Plant, Tyco Healthcare/Mallinckrodt 8801 Capital Boulevard Raleigh, NC 27616 Phone: (919) 878-2895 Fax: (919) 878-2823 E-Mail: Tim.Roberts@tycohealthcare.com -----Original Message -----. From: Bethany Georgoulias [mailto:bethany.georgoulias@ncmail.net] Sent: Tuesday, December-13, 2005 3:23 PM To: Roberts, Tim Subject: Mallinckrodt Stormwater Permit Renewal - NCS000136 Mr. Roberts: I am working on the NPDES Stormwater Permit renewal for Mallinckrodt's facility in Raleigh, and I just had a few questions: Could you please send additional information about the following items? 1)-In storage area S-10 (Tank farm on the hill), sumps collect stormwater. that is subsequently released to either the WWTP or stormwater ditch after testing. What triggers WWTP diversion? Any detection of chemicals at all, or a certain threshold concentration? GENERALLY, STORMWATER IS ONLY VISUALLY INSPECTED FOR'CONTAMINATION AND RELEASED IF DETERMINED TO BE CLEAN BASED ON PHYSICAL APPEARANCE AND ODOR. IF FOUND NOT CLEAN, WATER IS PUMPED TO WWTP. IF THERE IS ANY KNOWN POSSIBILITY OF A MINOR TANK RELEASE (E.G., PUMP SEAL LEAK), CHEMICAL ANALYSES IS PERFORMED. ANY DETECTION OF CHEMICALS IN THE SAMPLE WOULD TRIGGER DIVERSION TO.THE WWTP. 2) Ammonium sulfate is stored in the MASL above ground storage tanks in S-25. This site monitored for sulfates during the last term,of the permit; is ammonium sulfate the most likely source of sulfates from this site, or are there other compounds/raw materials,stored and loaded that may also introduce sulfates in stormwater discharges? WE DO NOT BELIEVE THAT THE MASL FROM OUR OPERATIONS IS THE SOLE OR, MAIN SOURCE OF SULFATES POTENTIALLY IN STORMWATER. SULFURIC ACID IS USED IN OUR PROCESSES AND AMMONIUM SULFATE IS THE RESULTING BY-PRODUCT OF ITS USE. WE ALSO ADD SULFITES DURING THE PRODUCTION OF OUR PRODUCTS, SO SULFUR -BEARING COMPOUNDS ARE IN OUR WASTESTREAMS. MASL IS ONE POTENTIAL SOURCE HOWEVER THERE ARE SOME SULFATES IN THE TREATED RESIDUALS APPLIED ON THE HAY FIELDS ON SITE THROUGH THE LAND - APPLICATION PERMIT # WQ0005537 ISSUED BY NCDENR DWQ. 3) Vehicle fuel loading tanks and areas are noted in the tables of materials storage. Does this facility perform any on -site vehicle maintenance that exceeds 55 gallons of new motor oil per month? NO. ALL VEHICLE MAINTENANCE IS PERFORMED BY -A THIRD PARTY OFF SITE. 1 of 2 12/20/2005 11:23 AM .E: Maiiinckrodt Stormwater Permit Renewal - NCS000136 V 5/ 4) Monitoring results showed fairly low phosphorus levels in the stormwater discharges. Are there many potential sources of phosphorus at this facility? (I only noted one phosphoric acid tank in the table). This may not be a pollutant of concern for this facility, depending on the extent of potential sources at the site. THE PHOSPHORIC ACID TANK IS THE ONLY LIKELY SOURCE OF PHOSPOHRUS ON SITE. SOME OF THIS PHOSPHORUS IS ULTIMATELY DISCHARGED TO THE CITY OF. RALEIGH POTW VIA OUR TREATED WASTEWATER EFFLUENT. THE REST OF THE PHOSPHORUS ENDS UP IN THE RESIDUALS APPLIED TO THE HAY FIELDS AND SHOULD BE TAKEN UP BY THE GRASSES AS A NUTRIENT. . 5) The current permit stipulates Total Nitrogen (TN) monitoring instead of nitrates, but it appears the facility kept monitoring for nitrates instead. Was TN monitored at all during the last term? YES. WE DID MONITOR FOR c� NITRATES/NITRITES AND TOTAL KJELDAHL NITROGEN WHICH, WHEN ADDED TOGETHER, 50,1AWHENTAL DO YOURNEED.ITDO(4d00ULDNEED EARLYHIS JANIIARORMATOKNBE �FOR YOUR REVIEW AND IF Thanks so much fo`r }� your help. I know it has taken us quite a while to work through our backlog of stormwater permit renewals for facilities like yours, but we are finally making headway! �E�`�r Regards,. Bethany Georgoulias Environmental Engineer NC DENR DWQ Stormwater Permitting Unit (919) 733-5083, ext. 529 bethany.georgoulias@ncmail.net 2 of 2 12/20/2005 11:23 AM NCS000136 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE STORMWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina-Gen4rai Statute 143-215.1, other lawful standards and regulations promulgated and adopted by'k1e orth Carolina Environmental Management Commission, and the Federal Water Pollu68n --ontrol Act; as amended, Inc. is hereby authorized to discharge--stormwater om a facility located at 8861 Capital Boulevard Raleigh, NC Wake County to receiving waters designated as the Neuse River, a class WS-IV NSW stream in the Neuse River Basin, in accordance with the discharge limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V and VI hereof. Note: Draft Permit Dates are Approximate This permit shall become effective April 1, 2006. . This permit and the authorization to discharge shall expire at, midnight on March 31, 2011. Signed this day March 27, 2006. for Alan W. Klimek, P.E., Director Division of Water Quality By the Authority of the Environmental Management Commission i Permit No. NCS004136 TABLE OF CONTENTS PART I INTRODUCTION Section A: Individual Permit Coverage Section B: Permitted Activities .Section. C: - Location A PART II MONITORIN DISCHARGE Section A: Stormwate Section B: Analytical Section C: Qualitative Section D: On -Site V PART III Section A: Section B: PERMITTED STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS Compliance and Liability I. Compliance Schedule 2. Duty to Comply 3. Duty to Mitigate 4. Civil and Criminal Liability 5. Oil and Hazardous Substance Liability 6. Property Rights 7. Severability 8. Duty to Provide Information 9. Penalties for Tampering 10. Penalties for Falsification of Reports General Conditions 1. Individual Permit Expiration 2. Transfers i Permit No. NCSo00 136 3. Signatory Requirements 4. Individual Permit Modification, Revocation and Reissuance, or Termination 5. Permit Actions Section C: Operation and Maintenance of Pollution Controls 1. Proper Operation and Maintenance 2. Need to Halt or. Reduce Not a Defense 3. Bypassing of Stormwater Control F cilittes Section D: Monitoring and Records 1., Representative Sampling 2. Recording Results 3. Flow Measurements 4. Test Procedures. 5. Representative utfal 6. RecordsRetention 7. Inspection andNEntry' Section E: Reporting zaquirement 1. Dischr ,ge,Monitoring Reports 2. Submi ing Reports 3. Availability of Reports 4. Non-Stormwater Discharges 5. Planned Changes 6. Anticipated Noncompliance 7. Bypass S. Twenty-four Hour Reporting 9. Other Noncompliance 10. Other Information PART IV LIMITATIONS REOPENER PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS PART VI DEFINITIONS Permit No. NCS000136 PART I INTRODUCTION SECTION A: INDIVIDUAL PERMIT COVERAGE During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater associated with industrial activity. Such discharges shall be controlled, limited and monitored as specified in this permit. SECTION B: PERMITTED ACTIVITIES Until this permit expires or is modified or revoked, the perrnittee is authorized to discharge stormwater to the surface waters of North Carolina or.separate storm sewer system which has �� � been adequately treated and managed in accordance with the terms -and conditions of this . . . individual permit. All discharges shall be in accordance rth the conditions of this permit. An other point source discharge to surface waters of state is prohibited unless it is an Y p g i> %ah'N �� allowable non-stormwater discharge or is covered byanother permit, authorization or approval. The discharges allowed by this individual permit,shall``not cause or contribute to violations of Water Quality Standards. This permit does not relieve the permittee- from responsibility for compliance with any other applicable federal, state, or local,l W11, le standard, ordinance, order, judgment, or decree. Part I Page 1 of 2 SECTION C: LOCATION MAP Permit No. NCS000136 ^.si•-,.: tx w_ 1. ;.Y.-�,�.. r )g tj1'] � ,'i ` ''� ° �j%� �� � �+%' j,/ '1 p�`, 1 °'-' �., � '"' ; '�'; ,� � .l,.r �4 '� :ice-�.✓'r 4' j f }� 1 ��i �...'+.,,a+f � .=x!� UNZ Mallinckrodt, Inc. �s. fir.. ;..,� - - � ♦-;ffy�'r ti�IEd� ��p r'.r l_4 rli bn°� - i y s X , .� ,-' '� R �2" ' i! }rat il,�.ti 'r g a N # �', t`1 �. —4x ,( � �'F '"�t • wr.T.��� ��� ,; L ? � - . w � a � � �� }„ �0. - �_/ r - r %'ti`a - '��✓ =rs • ttM .„.,r�' y: of '•f,y rM 5 :F r ,J r � 4 � � A h '�� H' d h- , ''{f" •a Fkr�.l.�r CY � ' 6 v r 1 1 lr. �4 •n, I. d ::.� f��SF - f,, w r `�G�4 �:�,.�h � � r�l s" Latitude:35°53'55" €r NCS000136 Facility Longitude: 78033'40" � - � County: Wake Mallinckrodt, Inc. Location ,9 ' Stream Class: WS-1V NSW 3 Receiving Stream: Neuse River Sub -basin: 03-04-02 (Ne'use River Basin) GY0'rt/1. .IF RUN 1:24,000 Part I Page 2 of 2 Permit No. NCS000t36 PART II MONITORING, CONTROLS, AND -LIMITATIONS FOR PERMITTED DISCHARGES SECTION A: STORMWATER POLLUTION PREVENTION PLAN The permittee shall develop a Stormwater Pollution Prevention Plan, herein after referred to as the Plan. This Plan shall be considered public information in accordance with Part III, Standard Conditions, Section E, Paragraph 3 of this individual permit. The.Plan shall include, at a minimum, the following items: . 1. Site Plan. The site plan shall provide a description of the physical facility and the potential pollutant sources which may be expected tao tribute to contamination of stormwater discharges. The site plan shall con{ain/tt6',following; a. A general location ma SGS uadran Ie.ma or appropriately drafted g P N q , .g p equivalent map), showing the facility's location in relation to transportation routes and surface waters, the name.6the ece ving water(s) to which the stormwater outfall(s) discharge', Vif the d scharge is to a municipal separate storm sewer system, the narri%f the rni nicipality and the ultimate receiving waters; and accurate latitude andiongitude of the point(s) of discharge. b. A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust -or particulate generating or control processes, and waste disnosal,nractices C. A site map dfawn•to'scale with the following items: (1) Distance legend and north arrow (2) Location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas) (3) Drainage structures (4) Delineated drainage areas for each outfall (5) Drainage area for each outfall in acres and percentage of each drainage area that is impervious (6) Building locations (7) Existing BMPs and impervious surfaces (8) For each outfall, a narrative description of the'potential pollutants that could be expected to be present in the stormwater discharge. d. A list of significant spills or leaks of pollutants that have occurred at the facility during the 3 previous years and any corrective actions taken to mitigate spill impacts. e. Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part III, Standard Conditions, Section B, Paragraph 3. Part II Page 1 of 8 Permit No. NCS000136 2. Stormwater Management Plan. The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and nonstructural measures. The stormwater management plan, at a minimum, shall incorporate the following: a. Feasibility Study. A review of the technical and economic feasibility of changing the methods of operations and)or storage practices to eliminate or reduce exposure of materials and processes to stormwater. Wherever practical, the permittee shall prevent exposure of all storage areas, material handling operations, and. manufacturing-or-fueling-operations-In-areas-where-eliminatiort-of exposure -is — not practical, the stormwater management plan�slAll document the feasibility -of diverting the stormwater runoff away from areas of potential contamination. b. Second Containment Schedule. A 611a'00a"Ietoedrovide second containment az3'P secondary for bulk storage of liquid materials, staragi Section 313 of Title III of the Superfund Amendments and ReauthoRzatiom, ct (SARA) water priority Al"' '- chemicals, or storage of hazardous substances to prevent leaks and spills from contaminating stormwater runoff. Ifthe secondary containment devices are connected directly to sto wa er c� yance systems, the connection shall be . controlled by mane lly actilted�:valves or other similar devices [which shall be secured with a locking mchanism] and any stormwater that accumulates in the . a, containment area shallahie. t a minimum visually observed for color, foam, outfall . staining, visible 4seens d dry weather flow, prior to release of the accumulated stormwater. Accumula ed stormwater shall be released if found to be uncontaminatedkby,,thematerial stored within the containment area. Records documenting theyindividual making the observation, the'description ofthe accumulated stormwater and the date and time of the release shall be kept for a period of five years. C. BMP Summary. A narrative description shall be provided of Best Management . Practices (BMPs) to be considered such as, but not limited to, oil and grease separation, debris control, vegetative filter strips, infiltration and stormwater 'detention or retention, where necessary. The need for structural BMPs shall be based on the assessment of potential of sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. 3. Spill Prevention and Response Plan. The Spill Prevention and Response Plan (SPRP) shall incorporate an assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel (or team) responsible for implementing the SPRP shall be identified. A responsible person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. The SPRP must be site stormwater specific. Therefore,'a SPCC plan may be a component of the SPRP, but may Part II Page 2 of 8 Permit No. NCSOOOI36 not be sufficient to completely address the stormwater aspects of the SPRP. The common elements of the SPCC with the SPRP may be incorporated by reference into the SPRP. 4. Preventative Maintenance and Good Housekeeping Program. A preventative maintenance program shall be developed. The program shall document schedules of inspections and maintenance activities of stormwater control systems, plant equipment and systems. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. 5. Employee Training. Training schedules shall be developed and training provided at a minimum on an annual basis on proper spill response and cleanup procedures and preventative -maintenance -activities 'or-alUpersonnel-invol ed-in�ny c f the facility's operations that have the potential to contaminate storinwatl r runoff. Facility personnel (or team) responsible for implementing the train ng shall, s e identified. 6. Responsible Party. The Stormwater Poll position(s) responsible for the overall co( revision to the Plan. Responsibilities for and position assignments provided. 7. Plan Amendment. The permittee design, construction, operation,�6 potential for the discharg'poll Prevention Plan shall be rrevtewec on Plan shall identify a specific velopment, implementation, and Is of the Plan shall be documented dithe Plan whenever there is a change in lance which has a significant effect on the surface waters. The Stormwater Pollution ated on an annual basis. The Director may notify the permittee when the Plan does not. meet one or more of the minimum require ments`of�e permit. Within 30 days of such notice, the permittee .shall submit a time schedule-`-- t e Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part III, Standard Conditions, Section B, Paragraph 3) to the Director that the changes have been made. 8. Facility Inspection Program. Facilities are required to inspect all stormwater systems on at least a semiannual schedule, once in the fall (September -November) and once in the spring (April - June). The inspection and any subsequent maintenance activities performed shall be documented, recording date and time of inspection, individual(s) making the inspection and a narrative description of the facility's stormwater control systems, plant equipment and systems. Records of these inspections shall be incorporated into the Stormwater Pollution Prevention Plan. Stormwater discharge characteristic monitoring as required in Part II of this permit shall be performed in addition to facility inspections. 9. Implementation. The permittee shall document all monitoring, measurements, inspections and maintenance activities and training provided to employees, including the log of the sampling data and of activities taken to implement BMPs associated with the industrial activities, including vehicle maintenance activities. Such documentation shall Part II Page 3 of 8 Permit No. NCS000136 SECTION B: ANALYTICAL MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and Iasting until expiration, the permittee is authorized to discharge stormwater subject to the provisions of this permit. Analytical monitoring of stormwater discharges shall be performed as specified below in Table 1. All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum of 10 analytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO). The permittee shall complete the minimum 10 analytical samplings in accordance with the schedule specified below in Table 2. Monitoring results shall be compared to the benchmark values,idTable 3. The benchmark -values in Table 3 are no_t_pennit_limits but_should.be_used astgu3deline,s� for the.permittee's__ _ Stormwater Pollution Prevention Plan (SPPP). The permittee shdbeVia' luate the sources of any benchmark exceedances and evaluate the effectiveness of any site E&Ps. The permittee shall . review and/or update the SPPP and document any efforis to,address stormwater contamination. Table 1. Analvtical Monitorints Rea ±SeasurementFreq amp iUnit e t LT 3aracteristics. ,.M..4 uS/cm"r .. 'Semi-annual/YConductivi Grab SDO Total Suspended Solids' gym' . Semi-annually Grab.' SDO Chemical Oxygen Demand m #yV Semi-annually Grab SDO Total Nitro enJN).., mgfL Semi-annually Grab SDO Nitrate + Nitrite, as Nitrogen-, =' m Semi-annually Grab SDO Total Ammonia, as Nitro en mg/L Semi-annually Grab SDO Sulfate mg/L Semi-annually Grab SDO Ammonium Sulfate mg/L Semi-annually Grab' SDO Chloride mg/L Semi-annually Grab SDO H standard Semi-annually Grab SDO Total Rainfall inches Semi -Annually Rainfall Event Duration minutes Semi -Annually Footnotes: I Measurement Frequency: All analytical monitoring will be performed twice per year, once in the spring (April - 7une) and once in the fall (September - November). See Table 2 for schedule of monitoring periods. 2 If the stormwater runoff is controlled by a stormwater detention pond, a grab sample of the discharge from the pond shall be collected within the fast 30 minutes of discharge. If the detention pond discharges only in response to a storm event exceeding a ten year design storm, then no analytical monitoring is required and only qualitative monitoring shall be performed. Part II Page 5 of 8 Permit No. NCS006136 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative outfall status has been granted. Table 2. MonitorinL Schedule -Iw'. Q-; k-�.i J�„-'��iF t Manrtoring period �'h 171 .I11"-' 1 e(S�`' Sam le Number iJ175 1k �. IeY Jk� b 3 1�1 r. �d 3 ^ �,� I .Start "I z i' ��Yl i..i t SM�f3 �F,> I! ��?En&' EMI I FIR Year 1 — Spring 1 . April 1, 2006 June 30, 2006 Year l — Fall 2 September 1, 2006 November 30, 2006 Year 2 — Spring 3 April 1, 2007 June 30, 2007 Year 2 — Fall 4 September 1; 2007 November 30, 2007 Year 3 — Sp rin 5 April 1 2008 June 30 2008 Year 3 — Fall 6 September 1,,2008 November 30, 2008 Year 4 — Spring 7 . April, 2, 09 June 30, 2009 - Year 4 — Fall 8 Septe tuber; 1, 2q ` November 30, 2009 Year 5 — Spring � 9 7+ 2010 A P 1�, June 30 2010 Year 5 —Fall 10 Sept mber1 2010 November 30, 2010 Footnotes: a: 1 , Maintain semi-annual monitoring during permit ren wah roce. s. , Table 3. Benchmark Values ,for&na1 tical Monito ring k ` D�schar a Ch __ ... g.... aractertshcs li�f''hr =uUn�ts,'�al?n hmarI.�f3,<3 i F� 11'S IMF: i!Benck£°rd,.,,,'.hu�,,i Conductivity' ,® S/cm N/A' Total Suspended Solids g/L : " .100 Chemical Oxygen Demand � ` ! -50 mg/L 120 Total Nitrogen (TN) mg/L 30 Nitrate + Nitrite, as Nitrogen mg/L 10. Total Ammonia, as Nitrogen mg/L ` 19.9 Sulfate mglL 250 Ammonium Sulfate mg/L 13.75 Chloride mg/L 250 . PH standard7— 6-9 Permit No. NCSOOO 136 SECTION C: QUALITATIVE MONITORING REQUIREMENTS Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of representative outfall status and shall be performed as specified below in Table 4. Qualitative monitoring is for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution. No analytical tests are required. Qualitative monitoring of stormwater outfalls is performed when stormwater discharge occurs but does not need to be performed during a representative storm event. In the event an atypical condition is noted at a stormwater discharge outfall, the Permittee shall document the suspected cause of the condition and any actions taken in response to the discov-- -- ery This o� cumenta ion will -be maintained with the Stoker P611u i� o`n Pre�on Plan. All qualitative monitoring will be performed twiceP year, onc e tothspring (April -June) and once in the fall (September - November).'� Table 4. Oualitative Monitoring Renuireme Discharge Cha"racteristics a�Fre"tMon�tor�n q y`s ' g as �, s �b �€ r, E �� ��. :oc'ationl =! " � s ,� w-��. , �� =.a, �, Color d Semi-annuall SDO Odor annually, _ SDO C ari S mr-annuallySDO Floating Solids ��'� Semi-annuall SDO Suspended SolidsSemi�annuall SDO Foam "S mi-annuall SDO Oil Sheen Semi-annually SDO Other obvious indicators SDO of stormwater pollution Semi-annually Footnotes: ` 1 Monitoring Location: Qualitative monitoring shall be performed at each stormwater discharge'outfall (SDO) regardless of representative outfall status. SECTION D: ON -SITE VEHICLE MAINTENANCE MONITORING REQUIREMENTS Facilities which have any vehicle maintenance activity occurring on -site which uses more than 55 gallons of new motor oil per month when averaged over the calendar year shall perform analytical monitoring as specified below in Table 5. This monitoring shall be performed at all outfalls which discharge stormwater runoff from vehicle maintenance areas. Part II Page 7 of 8 Permit No. NCS000136 All analytical monitoring shall be performed during a representative storm event.. The required monitoring will result in a minimum of 10 analytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO) which discharges stormwater runoff from vehicle maintenance areas. The permittee shall complete the minimum 10 analytical samplings in accordance with the schedule specified in Table 2 (Section B). Monitoring results shall be compared to the benchmark values in Table 6. The benchmark values in Table 6 are not permit limits but should be used as guidelines for the permittee's Stormwater,Pollution Prevention Plan (SPPP). The permittee shall evaluate the sources of any benchmark exceedances and evaluate the 'effectiveness of any site BMPs. The permittee shall review and/or update the SPPP and document any efforts to address stormwater contamination. Table 5. Analytical Monitoring Re uirements for OneSit Vehicle Maintenance DischargeECharactersst1csnrtsl�I '4 -;. LIIII easurementl�t �il�r€a Fre uenc 1 l� �,;:{e�Sample�l�!� Id ��a , "�?rk T e2 r. } uSatnple,,_ �1 q.s. Locat�on3: H standard Ser iannuail . „�, ,.,M,, Y �^ Grab SDO Oil and Grease m W 'Wooly.'?' 55*arffi lY Grab SDO Total suspended Solids m g/L'SWtn�annually, Grab SDO New Motor Oil Usage gallonslmont Semiannually Estimate - Total. Rainfall Semi-annually Rainfall Event Duration minutes 1 " Semi-annually Footnotes: I Measurement Frequency: All analytical monitoring will be performed twice per year, once in the spring (April - r 7nit . June) and once in the fall (September - November). See Table 2 (Section B) for schedule of monitoring periods. 2 if the stormwater runoff is controlled by a stormwater detention pond, a grab sample of the discharge from the pond shall be collected within the first 30 minutes of discharge. If the detention pond discharges only in response , to a storm event exceeding a ten year design storm, then no analytical monitoring is required and only qualitative ' monitoring shall be performed. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) that discharges stormwater runoff from area(s) where vehicle maintenance activities occur. . Table 6. Benchmark Values for Vehicle Maintenance Analytical Monitoring XDisclyar� e,Ch�l g aracterishcs":N§,Units..; , �� "y _. ._, . 1�. t . Ea �;Benchmarkry _I .; .,.... pH .. standard 6-9 . . Oil and Grease mg/L .30 Total Suspended Solids mg/L 100 Permit No. NCS000l36 PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS SECTION A: COMPLIANCE AND LIABILITY Compliance Schedule The permittee shall comply with Limitations and Controls specified for stormwater discharges in accordance with the following schedule: Existing Facilities: The Stormwater Pollution Prevention Plan shall be developed and implemented within 12 months of the effective date of the initial permit and updated thereafter on an annual basis. Secondary containment, as specified in Part II, Section A, Paragraph 2(b) of this permit, shall be accomplished within 12 months of the effective date of the initial permit issuance. A Proposed Facilities: The Stormwater Pollution Prevention,Plan'shall;be developed and implemented prior to the beginning of discharges from the operation of the industrial ctivity-andgbe updated thereafter on an annual basis. Secondary containment, as specified in Pa�'1.I�Section A,�°Paragraph 2(b) of this permit shall be accomplished prior to the beginning of discharges from the,operation of the industrial activity. 2.' Duty to Comply The permittee must comply with all conditions of this individual permit. Any permit noncompliance 411 el constitutes a violation of the Clean Watery Act and `is grounds for enforcement action; for permit termination, revocation and reissuanceor modification; or denial of a permit upon renewal application. a. The permittee shall comply with standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants within the time provided in the regulations that establish these standards or prohibitions, evetn if the permit has not yet been modified to incorporate the requirement.? b. The Clean Water Acs iprovides that any person who violates a permit condition is subject to a civil penalty not to exceed $27,500 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $11,000 per violation with the maximum amount not to exceed $137,500. [Ref: Section 309 of the Federal Act 33 USC 1319 and 40 CFR 122.41(a).] C. Under state law, a daily civil penalty of not more than twenty-five thousand dollars ($25,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions., or requirements of a permit. [Ref: North Carolina General Statutes 143- 215.6A] d. Any person may be assessed an administrative penalty by the Director for violating section 301,. 302, 306, 307, 308, 318, or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed $11,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $27,500. Penalties for Class If violations are not to exceed $11,000 per day for each day during which the violation continues, with the maximum amount of any Class II penalty not to exceed $137,500. Part III Page I of 8 'Permit No. NCS000136 3. Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this . individual permit which has a reasonable likelihood of adversely affecting human health or the environment. 4. Civil and Criminal Liability Except as provided in Part III, Section C of this permit regarding bypassing of stormwater control facilities, nothing in this individual permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3,143-215.6A, 143-215.613, 143- 215.6C or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. ^ 5. Oil and Hazardous Substance Liability Nothing in this individual permit shall be construed to preclude thAOtitution of any legal action or relieve :91% IV ilxoit: *F+r the permittee from any responsibilities, liabilities, or penalties to which•the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 3 11• of the Feder al}Act, 33 USC -1321. . 6. ' Property Rights The issuance of this individual permit does pot convey any property rights in either real or personal property, or any exclusive privileges, nor do( es it.,a thof& any injury to private property or any invasion of personal rights, nor any infringement of�Federal, State or local laws or regulations. 7. -Severabilitvr The provisions of this individual pernit are severable, and if any provision of this individual permit, or the application of any prayisi.an of this individual permit to any circumstances, is held invalid, the application io .r of such provision to otherfcircumstances, and the remainder of this individual permit, shall not be affected thereby. 8. Duty to Provide Information The permittee shall furnish to the Director, within a reasonable time, any information which the Director may request to determine whether cause exists for modifying, revoking and reissuing, or terminating the permit issued pursuant to this individual permit or to determine compliance with this individual permit. The permittee shall also, furnish to the Director upon request, copies of records required to be kept by this individual permit. 9. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this individual permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more that $20,000 per day of violation, or by imprisonment of not more than 4 years, or both. 10. Penalties for Falsification of Reports } ,The Clean Water Act provides that any person.who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this individual -Part III Page 2 of 8 Permit No. NCS000136 permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. SECTION B: GENERAL CONDITIONS 1. Individual Permit Expiration The permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit forms and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or anxpermittee thatdoes_not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will be subjected to enforcement procedures as provided in NC § 1432 53.6 and 33 USC 1251 et. seq. k 2. Transfers This permit is not transferable to any person except after• notice to and approval by the Director. The Director may require modification or revocation and.reissu ice of the permit to change the name and ;: N. . incorporate such other requirements as may be necessary: under' -de Clean Water Act. Pennittee is required .,fi to notify the. Division in writing in the event the perrnItte facilrity is sold or closed. 3. Signatory Requirements_, y.. All applications, reports, or infotion submitted to the Director shall, be signed and certified. a. All applications toobbe covered der this individual permit shall be signed as follows: (1) For a corjLatio by a responsible corporate officer. For the purpose of this Section, a responsil le;corparate officer means: (a) a president, secretary, treasurer or vice president of the orporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or {b}the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the individual permit and other information requested by the Director shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well .or we] I field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental Part III Page 3 of 8 Permit No. NCS000136 matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the .Director. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted: Based on my inquiry of the person or . persons who manage the system, or'those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that —lt sere are significant penal ies tor su miffing fat- e, information, including the possibility of fines and imprisonment for lmowmg violations.". 4. Individual Permit Modification Revocation and Reissuance or eiinination The issuance of this individual permit does not prohibitt,th6lDirrector from reopening and modifying the individual permit, revoking and reissuing the individual, ermtt; or terminating the individual permit as „ T-34 ' allowed by the laws, rules, and regulations contained•ms.Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Admin str live Code Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. 5. Permit Actions The permit may be modified, revoked?apd reissued, or terminated for cause. The notification of planned changes or anticipatedhoncompliand wes not stay any individual permit condition. " SECTION C: OPERATION AND MAINTENANCE OF POLLUTION CONTROLS 1.. Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and . control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this individual permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of this individual permit. 2. Need to Halt or Reduce Not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this individual permit. 3. Bypassing of Stormwater Control Facilities Bypass is prohibited and the Director may take enforcement action against a permittee for bypass unless: a., Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; and b. There were no feasible alternatives to the bypass, such as the use of auxiliary control facilities, retention of stormwater or maintenance during normal periods of equipment downtime or dry Part III Page 4 of 8 Permit No. NCS000136 . weather. This condition is not satisfied if adequate backup controls should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and C. The permittee submitted notices as required under, Part III, Section E of this permit. If the Director determines that it will meet the three conditions listed above, the Director may approve an anticipated bypass after considering its adverse effects.. SECTION D: MONI:TORING AND RECORDS 2. Representative Samples Samples collected and measurements taken, as required nature of the permitted discharge. Analytical sampling event. Samples shall be taken on a day and time that is' taken before the discharge joins or is diluted by any otg Monitoring points as specified in this permit shall not b 40 the Director. Recording Results . all a characteristic of the volume and rformed during a representative storm FII;tic of the•discharge. All samples shall be V,";Er' ream,,8ody of water, or substance. without notification to and approval of For each measurement, sample, inspection 0 aintenan e activity performed or collected pursuant to the requirements of this individual permit, the permittee shall record the following information: _. a. The date, exact place, and'tune of sampling, measurements, inspection or maintenance activity; b. The individual(s) who perfo ed the sampling, measurements, inspection or maintenance activity; c. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. 3. Flow Measurements Where required, appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of - monitored discharges. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. To meet the intent of the monitoring required by this individual permit, all test procedures must produce minimum detection and reporting levels and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. Part III Page 5 of 8 Permit No. NCSOOO136 5. Representative Outfall If a facility has multiple discharge locations with substantially identical stormwater discharges that are required to be sampled, the permittee may petition the Director for representative outfall status. If it is established that the stormwater discharges are substantially identical and the permittee is granted representative outfall status, then sampling requirements may be performed at a reduced number of outfalls. 6. Records Retention Visual monitoring shall be documented and records maintained at the. facility along with the Stormwater Pollution Prevention Plan. Copies of analytical monitoring results shall also be maintained on -site. The permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, and copies of all reports required by t is m Niauual permit for a period of at least 5 years om the date of a sample, measurement, report or application.. This period may be extended,brequest of the Director at any time. 7. Inspection and Entry. The permittee shall allow the Director, or an authorized,represenntative (including an authorized contractor acting as a representative of the Director), or in the case of a facjty which discharges through a municipal - separate storm sewer system, an authorized representative,of a municipal operator or the separate storm sewer system receiving the discharge, upon the,presentatiocredentials and other documents as may be required by law, to; a. Enter upon the permittee's prem `ses where "a regulated facility oractivity is located or conducted, �f1ta or where records mus"t be, ept under the conditions of this individual permit; b.. Have access to and atE reasonable times, any records that must be kept under the conditions of ' this individual permit; py' ' C. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this individual permit; and d. Sample or monitor at reasonable times, for the purposes of assuring individual permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. . SECTION E: REPORTING REQUIREMENTS 1. Discharge Monitoring Reports Samples analyzed in accordance with the terms of this permit shall be submitted to the Division on Discharge.Monitoring Report forms provided by the Director. Submittals shall be received by the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. 2. SubmittingReparts" Dupiicate.signed copies of all reports required herein, shall be submitted to the following address: Division of Water Quality Surface Water Protection Section ATTENTION: Central Files 1617 Mail Service Center ' Raleigh, North Carolina 27699-1617 Part III Page 6 of $ Permit No. NCS000136 . 3. Availabili • of Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. As required by the Act, analytical data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.613 or in Section 309 of the Federal Act. 4. Non-Stormwater Discharaes If the storm event monitored in accordance with this individual permit coincides with a non-stormwater discharge, the permittee shall separately monitor all parameters as required under the non-stormwater discharge permit and provide this information with the stormwater discharge monitoring report. 5. Planned Changes 6. 7 8 9 The permittee shall give notice to the Director as soon facility which could significantly alter the nature or qu requirement includes pollutants which are not specific notification requirements under 40 CFR Part 122.42 (; Anticipated Noncompliance �I The permittee shall give notice two the Direectbr as:soon facility which may result in noncompliancewiththe=tn le of 4fiy_planned changes at the permitted ollutants discharged. This notification in the individual permit or subject to ispossible of any planned changes at the permitted ividual permit requirements. Bypass a. Anticipated bypass. if the permtttee knows in advance of the need for a bypass, it shall submit 19 prior notice, if possible at least ten days before the date of the bypass; including an evaluation of i=, the anticipated qua "ity•an` affect of the bypass. b. Unanticipated bypass: The permittee shall submit notice within 24 hours of becoming aware of an unanticipated bypass. Twenty-four Hour Reporting The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances.. The written submission shall contain a description of the noncompliance, and its causes; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time compliance is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance. The Director may waive the written report on a case -by -case basis if the oral report has been received within 24 hours. Other Noncompliance The permittee shall report all instances of noncompliance not reported under 24 hour reporting at the time monitoring reports are submitted. Part [it Page 7 of 8 Part III Page 8 of 8 NCS000136 PART IV LIMITATIONS REOPENER This individual permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under Sections 302(b) (2) (c), and (d), 304(b) (2) and 307(a) of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved: a. Contains different conditions or is otherwise more stringent than any effluent limitation in the individual permit; or b. Controls any pollutant not limited in the individual permit. The individual permit as modified or reissued under this paragra&shall,also cc ntain,an other requirements in the PART V ADMINISTERING AND COMPLI. NCE MONITORING FEE ,moo.• REQUIREME:_:NTS The permittee must pay the administering and com�phance;monitoring fee within 30 (thirty) days after being billed by Ak the Division.. Failure to pay the fee in timely manner in accordance with 15A NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke thed ndividua�Permit. PAR �VI DEFINITIONS. 1. Act , See Clean Water Act. 2. Arithmetic Mean The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. 3. Allowable Non-Stormwater Dischar es This permit regulates stormwater discharges. Non-stormwater discharges which shall be allowed in the stormwater conveyance system are: (a) All other discharges that are authorized by a non-stormwater NPDES permit. (b) Uncontaminated groundwater, foundation drains, air -conditioner condensate without added chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant flushings, water from footing drains, flows from riparian habitats and wetlands. '(c) Discharges resulting from fire -fighting or fire -fighting training. 4. Best Management Practices (BMPs) Measures or practices used to reduce the amount of pollution entering surface waters. BMPs may take the form of a process, activity, or physical structure. Parts IV, V and VI Page I of 5 Permit No. NCSOOO1 36 ' S Bypass A bypass is the known diversion of stormwater from any portion of a stormwater control facility including the collection system, which is not a designed or established operating mode for the facility. 6. Bulk Storage of Liquid Products Liquid raw materials, manufactured products, waste materials or by-products .with a single above ground . storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers located. in close proximity to each other having a total combined storage capacity of greater than 1,320'gallons. 7. Clean Water Act The Federal Water Pollution Control Act also known as't .e Alearleater Act (CWA), as amended 33 USC 1251, etseq... t 8. Division or DWO The Division. of Water Quality, Department of En ira'nmsnt d'Natural Resources. 9. Director . . The Director of the Division f Water Q ality, the;permit issuing authority. 10. EMC The North Carolina Environmental Management Commission. 11' Grab Sample An individual sample collected instantaneously. Grab samples that will be directly analyzed or qualitatively monitored must be taken within the first 30 minutes of discharge. 12. Hazardous Substance 77 Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 13. Landfill A disposal facility or part of a disposal facility where waste is placed in or on land and which is not a land treatment facility, a surface impoundment, an injection well, a hazardous waste long-term storage facility or a surface storage facility.,' . 14. Municipal Separate Storm Sewer System A stormwater collection system within an incorporated area of local self-govermnent such as a city or town. 15. Overburden Any material of any nature, consolidated or unconsolidated, that overlies a mineral deposit, excluding topsoil or similar naturally -occurring surface materials that are not disturbed by mining operations.. . Part V1 Page 2 of 5 Pages, , . Permit No. NCS000136 i6. Permittee The owner or operator issued a permit pursuant to this individual permit. 17. Point Source Discharge of Stormwater Any discernible, confined and discrete conveyance including, but not specifically limited to, any pipe, ditch, channel, tunnel, conduit, well, or discrete fissure from which stormwater is or may be discharged to waters of the state. 18. Representative Storm Event A storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours in which no storm event measuring greater thad 0.1 inches has occurred. A single torm event may contain up to 10 consecutive hours of no precipitation. For example, if it rains for 2 hours wi£hout producing any collectable discharge, and then stops, a sample may be collected if a rain producing a dischargebegins again within the next 10 hours. 19.. Representative Outfall Status When it is established that the discharge of stormwater.-..runoff from a single outfaIl is representative of the discharges at multiple outfalls, the DWQ may grant ep esentti e outfall status. Representative outfall status allows the permittee to perform analytical monittortng at a reduced number of outfalls. 20. Rinse Water Discharge The discharge of rinse water frAn,equipmentt cleaning areas associated with industrial activity. Rinse waters from vehicle and equipme;n ican r g=areas are process wastewaters and do not include washwaters utilizing any type of detergent or.cieanmg ageni. 21. Secondary Containment Spill containment for the contents of the single largest tank within the containment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm event. 22. Section 313 Water Priority Chemical A chemical or chemical category which: a. Is listed in 40 CFR 372.65 pursuant to Section 313 of Title II I of the Superfund Amendments and Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right - to -Know Act of 1986; b. Is present at or above threshold levels at a facility subject to SARA Title III, Section 313 reporting requirements; and c. That meet at least one of the following criteria: (1) Is listed in Appendix D of 40 CFR part 122 on either Table 11 (organic priority pollutants), Table III (certain metals, cyanides, and phenols) or Table IV (certain toxic pollutants and hazardous substances); (2) Is listed as a hazardous substance pursuant to section 311(b)(2)(A) of the CWA at 40 CFR 116.4; or (3) Is a pollutant for which EPA has published acute or chronic water quality criteria. Part VI Page 3 of 5 Pages L Permit No. NCS000136 23. Severe Property Damage . Means substantial physical damage to property, damage to the control facilities which causes them to . become inoperable, or substantial and permanent loss'of natural resources which can reasonably be expected to occur in the absence of a bypass., Severe property damage does not mean economic loss caused by delays in production. 24. Significant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater ischarges. ; 25. Significant_ Spills Includes, but is limited to: releases of oil or hazardous °substances in�excess of reportable quantities , under section 311 of the Clean Water Act (Ref: 40 CFVI;l0;1.0 and CFR 117.21) or section 102 of CERCLA (Ref: 40 CFR 302.4). ; 26. stormwater Runoff The flow of water which results from precipitation ',, hich occurs immediately'following rainfall or as a result of snowme It. 27. Stormwater Associated with Indus 'iaPActivi The discharge from any p lint source which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. Facilities rlvA �: considered to be engaged iifi r� n�ddus, teal activities" include those activities defined in 40 CFR 122.26(b)(14). The teim does not include discharges from facilities or.activities excluded from the NADES program. 28. ,. Stormwater Pollution Prevention Plan A comprehensive site -specific plan which details measures and practices to reduce stormwater pollution and is based on an evaluation of the pollution potential of the site. 29. Ten Year Design Storm The maximum 24 hour precipitation event expected to be equaled or exceeded on the average once in ten years. Design storm information can be found in the State of North Carolina Erosion and Sediment Control Planning and Design Manual. 30. Total Flow , The flow corresponding to the time period over which the entire storm event occurs. Total flow shall be either; (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 20 minute intervals during the rainfall event. Part VI Page 4 of 5 Pages Permit No, NCS000136 31. Total Maximum'Daiiy Load (TMDL) A TMDL is a calculation of the maximum amount of a pollutant that a waterbody can receive and still meet water quality standards, and an allocation of that amount to the pollutants sources. A TMDL is a detailed water quality assessment that provides the scientific foundation for an implementation plan. The implementation plan outlines the steps necessary to reduce pollutant loads in a certain body of water to restore and maintain water quality standards in all seasons. The Clean Water Act, section 303, establishes the water quality standards and TMDL programs. . 32. Toxic Pollutant Any pollutant listed as toxic under Section 307(a)(I) of the Clean Water Act. . 33.. Upset 1 - Means an exceptional incident in which there is unintentional and.temporary noncompliance with technology based permit effluent limitations because of a factors beyond the sonable control of the permittee. An upset does not include noncompliance to the extent caused Eby operational error, improperly designed treatment or control facilities, inadequate treatment or control facilities, lack of preventive maintenance, or careless or improper operation. 34. Vehicle Maintenance Activi Vehicle rehabilitation, mechanical repairs, painting -fueling, lubrication, vehicle cleaning operations, or .. airport deicing operations." 35. Visible Sedimentation Solid particulate matter, bo mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. A?, . . 36. - • 25-year, 24 hour storm event � The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once in 25 years. PartVI Page 5 of 5 Pages Solutions -IB Industrial & Environmental Services July 2, 2007 Bethany Georgoulias NCDENR DWQ 512 N. Salisbury St. Raleigh, NC 27604 Re.: Notification of Extended NPDES Stormwater Sampling Period Mallinckrodt Inc. Permit No. 000136 Solutions-IES Project No. 3313.06A2.MKGR Dear Ms. Georgoulias: 1101 Nowell Road ■ Raleigh. NC 27607 (919)873-1060 0 Fax (919) 973-1074 www,sohuions-ies.com Solutions-IES is writing this letter as a follow-up to our telephone conversation on June 25, 2007. The purpose of the call was to notify you that additional tittle will be necessary to collect the storrnwater samples that were scheduled for the Mallinckrodt Inc. -facility between April 1 and June 30, 2007. Solutions-IES uses climatic data collected from several weather stations in the vicinity of the Mallinckrodt facility, as well as direct observation by Mallinckrodt personnel, to determine when a representative storm event is occurring. While the data indicate that a few rain events were representative (greater than 0.1 inches of rain) from April through June, there were several factors that limited the opportunity to sample including: ■ Some of these events occurred in the evening. Accessing swollen stormwater bodies in the undeveloped portion of the facility after the sun sets is not safe; ■ Several of the acceptable rain events were of short duration. This did not provide sufficient time to gather sampling materials and mobilize to the facility to sample during the rain event; ■ The laboratory analysis of nitrate/nitrite requires a 48-hour hold time. Planning for this precludes .sampling too late on Friday afternoons or during weekend rain events because shipping companies cannot guarantee delivery to the laboratory before the hold time expires; and ■ The Raleigh area is experiencing drought conditions. Recent rain events that were greater than 0.1 inches were quickly absorbed into the soil and did not produce discharge at the Outfalls within the facility. ,tequest for Extension of Sampling Period Solutions-IES Project No. 3313.06A2.MKGR Mallinckrodt Inc. July 2, 2007 For these reason, Solutions-IES will require additional time to collect the stormwater samples. Once the samples are collected and the report prepared, Mallinckrodt will submit the results with a letter re -stating the reason for the delayed report. If you have any comments or questions, please call me at 919-873-1060. Yours truly, Solutions-IES (Oiha& Jessica Dehart, P.G. Project Geologist cc: James Jones, Mallinckrodt Inc. Marianne L. Link Project Manager Pa tyco Healthcare Mallinckrodt December 7, 2007 North Carolina Division of Environment and Natural Resources Division of Water Quality Surface Water Protection Section 1617 Mail Service Center Raleigh, NC 27699-1617 Re: Semi-annual Stormwater Monitoring Report Mallinckrodt Inc. NPDES Individual Stormwater Permit No. NCS000136 Attention: Central Files Mallinckrodt Inc. Raleigh Pharmaceutical Plant 8801 Capital Boulevard Raleigh, NC 27616 Tele, 919 878-2800 Fax: 919 878-2823 Attached are two (2) signed copies of the Stormwater Discharge Outfall (SDO) Monitoring Report for Year 2 — Fall (September 1, 2007 through November 30, 2007) as required by Tart III, Section E of the above -referenced permit. The sampling event was performed in order to meet the requirements of Part II, Sections B and C of our permit. Solutions-IES mobilized to the site on October 24, 2007 to collect samples from a representative storm event. Samples were collected from five of the six sampling locations. The remaining sample location, MC-005, did not contain sufficient water for a representative sample. This report shows that Total Suspended Solids (TSS) from Outfall Number MC004DS exceeded the Benchmark Value of 100 mgll. However, please note that this sample location is actually a continuous stream that runs through wooded areas prior to and on our property and we believe the Benchmark exceedance is likely the result of natural causes. In addition, Sulfate (SO4) from Outfall Number MC003 exceeded the Benchmark Value of 250 mg/l. We are looking into our management practices and controls to- help determine if the exceedence is likely attributable to operating practices, other sources, natural causes, or an analytical anomaly. If anyone in your offices has any questions concerning this report, please do not hesitate to call me at 919- 878-2895. Sincerely, Mallinckrodt Inc. Tim Roberts Environmental Coordinator Attachments (2) Submitted via Certified Mail # 7006 0I00 0002 6579 7983 cc: Bethany Georgoulias, NCDWQ w/o Attachment (.•' W, NCS000136 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY IT�7TfY�1 NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Mallinckrodt, Inc. is hereby authorized to discharge stormwater from a facility located at 8801 Capital Boulevard Raleigh, NC Wake County to receiving waters designated as Perry Creek and the Neuse River, class C-NSW and WS-IV NSW streams, respectively, in the Neuse River Basin, in accordance with the discharge limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V and VI hereof. This permit shall become effective May 1, 2006. This permit and the authorization to discharge shall expire at midnight on April 30, 2011. Signed this day April 12, 2006. for Alan W. Klimek, P.E., Director Division of Water Quality By the Authority of the Environmental Management Commission Permit No. NCS000136 a TABLE OF CONTENTS PART I INTRODUCTION Section A: Individual Permit Coverage Section B: Permitted Activities Section C: Location Map PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES Section A: Stormwater Pollution Prevention Plan Section B: Analytical Monitoring Requirements Section C: Qualitative Monitoring Requirements Section D: On -Site Vehicle Maintenance Monitoring Requirements PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS Section A: Compliance and Liability 1. Compliance Schedule 2. Duty to Comply 3. Duty to Mitigate 4. Civil and Criminal Liability 5. Oil and Hazardous Substance Liability 6. Property Rights 7. Severability 8. Duty to Provide Information 9. Penalties for Tampering 10. Penalties for Falsification of Reports Section B: General Conditions 1. Individual Permit Expiration 2. Transfers i Permit No. NCS000136 3. Signatory Requirements 4. Individual Permit Modification, Revocation and Reissuance, or Termination 5. Permit Actions Section C: Operation and Maintenance of Pollution Controls 1. Proper Operation and Maintenance 2. Need to Halt or Reduce Not a Defense 3. Bypassing of Stormwater Control Facilities Section D: Monitoring and Records 1. Representative Sampling 2. Recording Results 3. Flow Measurements 4. Test Procedures 5. Representative Outfall 6. Records Retention 7. Inspection and Entry Section E: Reporting Requirements 1. Discharge Monitoring Reports 2. Submitting Reports 3. Availability of Reports 4. Non-Stormwater Discharges 5. Planned Changes 6. Anticipated Noncompliance 7. Bypass 8. Twenty-four Hour Reporting 4. Other Noncompliance 10. Other Information PART IV LIMITATIONS REOPENER PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS PART VI DEFINITIONS ii Permit No. NCSOOO 136 PART I INTRODUCTION SECTION A: INDIVIDUAL PERMIT COVERAGE During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater associated with industrial activity. Such discharges shall be controlled, limited and monitored as specified in this permit. SECTION B: PERMITTED ACTIVITIES Until this permit expires or is modified or revoked, the permittee is authorized to discharge stormwater to the surface waters of North Carolina or separate storm sewer system which has been adequately treated and managed in accordance with the terms and conditions of this individual permit. All discharges shall be in accordance with the conditions of this permit. Any other point source discharge to surface waters of the state is prohibited unless it is an allowable non-stormwater discharge or is covered by another permit, authorization or approval. The discharges allowed by this individual permit shall not cause or contribute to violations of Water Quality Standards. This permit does not relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. Part I Page 1 of 2 SECTION C: LOCATION MAP Permit No. NCSOOO 136 ,!t 7 b' d Mallinckrodt, Inc. M r.. i b da;j '•� N t f * w J # rv� �'Y � � � •,J� �,� •..,o,.. �.g,3.f � b � K' r:,� tlt t '^`•ti,.-,. � _ �� , -j J✓r1fi F. q4x +f k 4 ar i °' (� r • fi7 !� is k k� AA AA �•, Sri �, r,� 3��r�ii"�4�.r � (. ����� ,�t� � yw �,� `�t�r "�"'� . .,±. ,JtiS M1 - � • _���i'� "�.J:' 1�� i <..rhW"`f�Jr _ffi r V "..�••+, n `k r' '� � 1 ? q� sl f �,� x � ,, TS i�F.. � x. � F t� f,a � „ . X Latitude: 35'53'55" NCS000136 Facile Longitude: 78°33'40" `1' County: Wake Mallinckrodt, Inc. Location Stream Class: WS-IV NSW and C-NSW Receiving Stream: Neuse River and -Perry Creek Sub -basin: 03-04-02 (Neuse River Basin) 1!)4 =CALF 1:24,000 Part I Page 2 of 2 Permit No. NC5000136 PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES SECTION A: STORMWATER POLLUTION PREVENTION PLAN The permittee shall develop a Stormwater Pollution Prevention Plan, herein after referred to as the Plan. This Plan shall be considered public information in accordance with Part III, Standard Conditions, Section E, Paragraph 3 of this individual permit. The Plan shall include, at a minimum, the following items: Site Plan. The site plan shall provide a description of the physical facility and the potential pollutant sources which may be expected to contribute to contamination of stormwater discharges. The site plan shall contain the following: a. A general location map (USGS quadrangle map or appropriately drafted equivalent map), showing the facility's location in relation to transportation routes and surface waters, the name of the receiving water(s) to which the stormwater outfall(s) discharges, or if the discharge is to a municipal separate storm sewer system, the name of the municipality and the ultimate receiving waters; and accurate latitude and longitude of the point(s) of discharge. b. A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. C. A site map drawn to scale with the following items: (1) Distance legend and north arrow (2) Location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas) (3) Drainage structures (4) Delineated drainage areas for each outfall (5) Drainage area for each outfall in acres and percentage of each drainage area that is impervious (6) Building locations (7) . Existing BMPs and impervious surfaces (8) For each outfall, a narrative description of the potential pollutants that could be expected to be present in the stormwater discharge. d. A list of significant spills or leaks of pollutants that have occurred at the facility during the 3 previous years and any corrective actions taken to mitigate spill impacts. e. Certification that the storrwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part III, Standard Conditions, Section B, Paragraph 3. Part II Page 1 of 8 Permit No. NCS000136 2. Stormwater Management Plan. The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and nonstructural measures. The stormwater management plan, at a minimum, shall incorporate the following: a. Feasibility Study. A review of the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. Wherever practical, the permittee shall prevent exposure of all storage areas, material handling operations, and manufacturing or fueling operations. In areas where elimination of exposure is not practical, the stormwater management plan shall document the feasibility of diverting the stormwater runoff away from areas of potential contamination. b. Secondary Containment Schedule. A schedule to provide secondary containment for bulk storage of liquid materials, storage of Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals, or storage of hazardous substances to prevent leaks and spills from contaminating stormwater runoff. If the secondary containment devices are connected directly to stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices [which shall be secured with a locking mechanism] and any stormwater that accumulates in the containment area shall be at a minimum visually observed for color, foam, outfall staining, visible sheens and dry weather flow, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated by the material stored within the containment area. Records documenting the individual making the observation, the description of the accumulated stormwater and the date and time of the release shall be kept for a period of five years. C. BMP Summary. A narrative description shall be provided of Best Management Practices (BMPs) to be considered such as, but not limited to, oil and grease separation, debris control, vegetative filter strips, infiltration and stormwater detention or retention, where necessary. The need for structural BMPs shall be based on the assessment of potential of sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. Spill Prevention and Response Plan. The Spill Prevention and Response Plan (SPRP) shall incorporate an assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel (or team) responsible for implementing the SPRP shall be identified. A responsible person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. The SPRP must be site stormwater specific. Therefore, a SPCC plan may be a component of the SPRP, but may Part 11 Page 2 of S' Permit No. NCS000136 not be sufficient to completely address the stormwater aspects of the SPRP. The common elements of the SPCC with the SPRP may be incorporated by reference into the SPRP. 4. Preventative Maintenance and Good Housekeeping Program. A preventative maintenance program shall be developed. The program shall document schedules of inspections and maintenance activities of stormwater control systems, plant equipment and systems. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. Employee Training. Training schedules shall be developed and training provided at a minimum on an annual basis on proper spill response and cleanup procedures and preventative maintenance activities for all personnel involved in any of the facility's operations that have the potential to contaminate stormwater runoff. Facility personnel (or team) responsible for implementing the training shall be identified. 6. Responsible Party. The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position assignments provided. 7. Plan Amendment. The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants to surface waters. The Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the PIan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part III, Standard Conditions, Section B, Paragraph 3) to the Director that the changes have been made. 8. Facility Inspection Program. Facilities are required to inspect all stormwater systems on at least a semiannual schedule, once in the fall (September -November) and once in the spring (April - June). The inspection and any subsequent maintenance activities performed shall be documented, recording date and time of inspection, individual(s) making the inspection and a narrative description of the facility's stormwater control systems, plant equipment and systems. Records of these inspections shall be incorporated into the Stormwater Pollution Prevention Plan. Stormwater discharge characteristic monitoring as required in Part II of this permit shall be performed in addition to facility inspections. 9. Implementation. The permittee shall document all monitoring, measurements, inspections and maintenance activities and training provided to employees, including the log of the sampling data and of activities taken to implement BMPs associated with the industrial activities, including vehicle maintenance activities. Such documentation shall Part II Page 3 of 8 Permit No. NCS000136 be kept on -site for a period of five years and made available to the Director or his authorized representative immediately upon request. Part II Page 4 of 8 Permit No. NCS000136 SECTION B: ANALYTICAL MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater subject to the provisions of this permit. Analytical monitoring of stormwater discharges shall be performed as specified below in Table 1. All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum of nine analytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO). The permittee shall complete the minimum nine analytical samplings in accordance with the schedule specified below in Table 2. Monitoring results shall be compared to the benchmark values in Table 3. The benchmark values in Table 3 are not permit limits but should be used as guidelines for the permittee's Stormwater Pollution Prevention Plan (SPPP). The permittee shall evaluate the sources of any benchmark exceedances and evaluate the effectiveness of any site BMPs. The permittee shall review and/or update the SPPP and document any efforts to address stormwater contamination. Table 1. Analytical Monitoring Requirements "'D�hargefz� {, Charactem`stics Units 'Measurement Frequencyy ``Sample , T e2 Sam4ble Location3, Conductivity us/cm Semi-annually Grab SDO Total Sus ended Solids mg/L Semi-annually Grab SDO Chemical Oxygen Demand mg/L Semi-annually Grab SDO Total Nitrogen TN mg/L Semi-annually Grab SDO Nitrate +Nitrite, as Nitrogen mg/L Semi-annually Grab SDO Total Ammonia, as Nitro en mg/L Semi-annually Grab SDO Sulfate mg/L Semi-annually Grab SDO Ammonium Sulfate mg/L Semi-annually Grab SDO H standard Semi-annually Grab SDO Total Rainfall inches Semi -Annually Rainfall Event Duration minutes Semi -Annually Footnotes: I Measurement Frequency: All analytical monitoring will be performed twice per year, once in the spring (April - June) and once in the fall (September - November). See Table 2 for schedule of monitoring periods. 2 If the stormwater runoff is controlled by a stormwater detention pond, a grab sample of the discharge from the pond shall be collected within the first 30 minutes of discharge. If the detention pond discharges only in response to a storm event exceeding a ten year design storm, then no analytical monitoring is required and only qualitative monitoring shall be performed. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative outfall status has been granted. Part II Page 5 of 8 Permit No. NCS000136 Table 2. Monitoring Schedule Monitoring periods Sample�Number: �'y Start ,,, I 1'ear'1 5" r" infi _ . .,...p ...g . Se F a no e °2° '" Ma ' 1 NO0'6 �� Y-..�, ' Jurie 30 2006 ' Year 1 — Fall 1 September 1, 2006 November 30, 2006 Year 2 — Spring 2 April 1, 2007 June 30, 2007 Year 2 — Fall 3 September 1, 2007 November 30, 2007 Year 3 — Spring 4 April 1, 2608 June 3,0, 2008 Year 3 — Fall 5 September 1, 2008 November 30, 2008 Year 4 — Spring 6 April 1, 2009 June 30, 2009 Year 4 — Fall 7 September 1, 2009 November 30, 2009 Year 5 — Spring 8 April 1, 2010 June 30, 2010 Year 5 — Fall 9 September 1, 2010 November 30, 2010 Footnotes: I Maintain semi-annual monitoring during permit renewal process. 2 If unable to sample a representative storm event prior to June 30, 2006, may begin sampling schedule the following fall. Table 3. Benchmark Values for Analytical Monitoring Discha ge Chas �shcs, Units Benchi ark Conductivity us/cm NIA Total Suspended Solids mg/L 100 Chemical Oxygen Demand mg/L 120 Total Nitrogen (TN) mg/L 30 Nitrate + Nitrite, as Nitrogen mg/L 10 Total Ammonia, as Nitrogen mg�L 19.9 Sulfate mg/L 250 Ammonium Sulfate mg/L 13.75 pH standardT— 6-9 SECTION C: QUALITATIVE MONITORING REQUIREMENTS Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of representative outfall status and shall be performed as specified below in Table 4. Qualitative monitoring is for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution. No analytical tests are required. Qualitative monitoring of stormwater outfalls is performed when stormwater discharge occurs but does not need to be performed during a representative storm event. Part 1I Page 6 of 8 Permit No. NCS000136 In the event an atypical condition is noted at a stormwater discharge outfall, the Permittee shall document the suspected cause of the condition and any actions taken in response to the discovery. This documentation will be maintained with the Stormwater Pollution Prevention Plan. All qualitative monitoring will be performed twice per year, once in the spring (April - June) and once in the fall (September - November). Table 4. Oualitative Monitoring Requirements Discharge CharacteAshcs' :Y .Frequency,_ . Monrtoring Locationt Color Semi-annually SDO Odor Semi-annually SDO Clarity Semi-annually SDO Floating Solids Semi-annually SDO Suspended Solids Semi-annually SDO Foam Semi-annually SDO Oil Sheen Semi-annually SDO Other obvious indicators of stormwater pollution Semi-annually SDO Footnotes: 1 Monitoring Location: Qualitative monitoring shall be performed at each stormwater discharge outfall (SDO) regardless of representative outfall status. SECTION D: ON -SITE VEHICLE MAINTENANCE MONITORING REQUIREMENTS Facilities which have any vehicle maintenance activity occurring on -site which uses more than 55 gallons of new motor oil per month when averaged over the calendar year shall perform analytical monitoring as specified below in Table 5. This monitoring shall be performed at all outfalls which discharge stormwater runoff from vehicle maintenance areas. All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum of nine analytical samplings being conducted over the term of the permit at each stormwater discharge outfaIl (SDO) which discharges stormwater runoff from vehicle maintenance areas. The permittee shall complete the minimum nine analytical samplings in accordance with the schedule specified in Table 2 (Section B). Monitoring results shall be compared to the benchmark values in Table 6. The benchmark values in Table 6 are not permit limits but should be used as guidelines for the permittee's Stormwater Pollution Prevention Plan (SPPP). The permittee shall evaluate the sources of any Part 11 Page 7 of 8 Permit No. NCS000136 benchmark exceedances and evaluate the effectiveness of any site BMPs. The permittee shall review and/or update the SPPP and document any efforts to address stormwater contamination. Table 5. Analytical Monitoring Requirements for On -Site Vehicle Maintenance .. .' !zi V Discharge,GharacteristicsUnits t a YW` Fa+' � r s' :rk i3ii. 'k .'f•il�[Ry'y.' L ,Measurement jR �r:. Fre; uenc ;! �. IIU�T+eRI Sample} ; i �T e?Location Sample` H standard Semi-annually Grab SDO Oil and Grease mg/L Semi-annually Grab SDO Total suspended Solids mg/L Semi-annually Grab SDO New Motor Oil Usagegallons/month Semi-annually Estimate - Total Rainfall inches Semi-annually Rainfall Event Duration minutes Semi-annually Footnotes: I Measurement Frequency: All analytical monitoring will be performed twice per year, once in the spring (April - June) and once in the fall (September - November). See Table 2 (Section B) for schedule of monitoring periods. 2 If the stormwater runoff is controlled by a stormwater detention pond, a grab sample of the discharge from the pond shall be collected within the first 30 minutes of discharge. If the detention pond discharges only in response to a storm event exceeding a ten year design storm, then no analytical monitoring is required and only qualitative monitoring shall be performed. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) that discharges stormwater runoff from area(s) where vehicle maintenance activities occur. Table 6. Benchmark Values for Vehicle Maintenance Analytical Monitoring Chc nits Bearastnchm'arkaD pH standard 6-9 Oil and Grease mg/L 30 Total Suspended Solids mg/L 100 Part 11 Page 8 of 8 Permit No. NCS000136 PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS SECTION A: COMPLIANCE AND LIABILITY Compliance Schedule The permittee shall comply with Limitations and Controls specified for stormwater discharges in accordance with the following schedule: Existing Facilities: The Stormwater Pollution Prevention Plan shall be developed and implemented within 12 months of the effective date of the initial permit and updated thereafter on an annual basis. Secondary containment, as specified in Part 11, Section A, Paragraph 2(b) of this permit, shall be accomplished within 12 months of the effective date of the initial permit issuance. Proposed Facilities: The Stormwater Pollution Prevention Plan shall be developed and implemented prior to the beginning of discharges from the operation of the industrial activity and be updated thereafter on an annual basis. Secondary containment, as specified in Part H, Section A, Paragraph 2(b) of this permit shall be accomplished prior to the beginning of discharges from the operation of the industrial activity. 2. Duty to Comply The permittee must comply with all conditions of this individual permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit upon renewal application. a. The permittee shall comply with standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants within the time provided in the regulations that establish these standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $27,500 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than I year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $11,000 per violation with the maximum amount not to exceed $I37,500. [Ref: Section 309 of the Federal Act 33 USC 1319 and 40 CFR 122.41(a).] C. Under state law, a daily civil penalty of not more than twenty-five thousand dollars ($25,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref North Carolina General Statutes 143- 215.6A] d. Any person may be assessed an administrative penalty by the Director for violating section 301, 302, 306, 307, 308, 318, or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed $11,000 per violation, with the maximum amount of any Class 1 penalty assessed not to exceed $27,500. Penalties for Class I1 violations are not to exceed $11,000 per day for each day during which the violation continues, with the maximum amount of any Class I1 penalty not to exceed $137,500. Part III Page I of 8 Permit No. NCS000136 3. Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this individual permit which has a reasonable likelihood of adversely affecting human health or the environment. Civil and Criminal Liabilitv Except as provided in Part III, Section C of this permit regarding bypassing of stormwater control facilities, nothing in this individual permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6A, 143-215.613, 143- 215.6C or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. Oil and Hazardous Substance Liabilitv Nothing in this individual permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. 6. Property Rights The issuance of this individual permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property -or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. Severabiliri The provisions of this individual permit are severable, and if any provision of this individual permit, or the application of any provision of this individual permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this individual permit, shall not be affected thereby. 8. Duty _to Provide Information The permittee shall furnish to the Director, within a reasonable time, any information which the Director may request to determine whether cause exists for modifying, revoking and reissuing, or terminating the permit issued pursuant to this individual permit or to determine compliance with this individual permit. The permittee shall also furnish to the Director upon request, copies of records required to be kept by this individual permit. 9. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this individual permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more that $20,000 per day of violation, or by imprisonment of,not more than 4 years, or both. 10. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this individual Part III Page 2 of 8 Permit No. NCS000136 permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. SECTION B: GENERAL CONDITIONS I. Individual Permit Expiration The permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit forms and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will be subjected to enforcement procedures as provided in NCGS §143-2153.6 and 33 USC 1251 et. seq. Transfers This permit is not transferable to any person except after notice to and approval by the Director. The Director may require modification or revocation and reissuance of the permit to change the name and incorporate such other requirements as may be necessary under the Clean Water Act. Permittee is required to notify the Division in writing in the event the permitted facility is sold or closed. Sienatory Requirements All applications, reports, or information submitted to the Director shall be signed and certified. a. All applications to be covered under this individual permit shall be signed as follows: (1) For a corporation, by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3)' For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the individual permit and other information requested by the Director shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental Part III Page 3 of 8 Permit No. NCS000136 matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Director. C. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 4. Individual Permit Modification, Revocation and Reissuance, or Termination The issuance of this individual permit does not prohibit the Director from reopening and modifying the individual permit, revoking and reissuing the individual permit, or terminating the individual permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. Permit Actions The permit may be modified, revoked and reissued, or terminated for cause. The notification of planned changes or anticipated noncompliance does not stay any individual permit condition. SECTION C: OPERATION AND MAINTENANCE OF POLLUTION CONTROLS Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this individual permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of this individual permit. Need to Halt or Reduce Not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this individual permit. Byyassing of Stormwater Control Facilities Bypass is prohibited and the Director may take enforcement action against a permittee for bypass unless: a. Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; and b. There were no feasible alternatives to the bypass, such as the use of auxiliary control facilities, retention of stormwater or maintenance during normal periods of equipment downtime or dry PartIII Page 4 of 8 Permit No. NCSOOO l 36 weather. This condition is not satisfied if adequate backup controls should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and C. The pennittee submitted notices as required under, Part III, Section E of this permit. If the Director determines that it will meet the three conditions listed above, the Director may approve an anticipated bypass after considering its adverse effects. SECTION D: MONITORING AND RECORDS I. Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Analytical sampling shall be performed during a representative storm event. Samples shall be taken on a day and time that is characteristic of the discharge. All samples shall be taken before the discharge joins or is diluted by any other waste stream, body of water, or substance. Monitoring points as specified in this permit shall not be changed without notification to and approval of the Director. l II Recording Results For each measurement, sample, inspection or maintenance activity performed or collected pursuant to the requirements of this individual permit, the permittee shall record the following information: a. The date, exact place, and time of sampling, measurements, inspection or maintenance activity; b. The individual(s) who performed the sampling, measurements, inspection or maintenance activity; C. The date(s) analyses were performed; d. The individual(s)-who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. Flow Measurements Where required, appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 LJSC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. To meet the intent of the monitoring required by this individual permit, all test procedures must produce minimum detection and reporting levels and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. Part III Page 5 of 8 Permit No. NCS000136 5. Representative Outfall If a facility has multiple discharge locations with substantially identical stormwater discharges that are required to be sampled, the permittee may petition the Director for representative outfall status. If it is established that the stormwater discharges are substantially identical and the permittee is granted representative outfall status, then sampling requirements may be performed at a reduced number of outfalls. 6. Records Retention Visual monitoring shall be documented and records maintained at the facility along with the Stormwater Pollution Prevention Plan. Copies of analytical monitoring results shall also be maintained on -site. The permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, and copies of all reports required by this individual permit for a period of at least 5 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time. 7. Inspection_and Entry The permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), or in the case of a facility which discharges through a municipal separate storm sewer system, an authorized representative of a municipal operator or the separate storm sewer system receiving the discharge, upon the presentation of credentials and other documents as may be required by law, to; a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this individual permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this individual permit; C. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this individual permit; and Sample or monitor at reasonable times, for the purposes of assuring individual permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. SECTION E: REPORTING REQUIREMENTS 1. Discharge Monitoring Reports Samples analyzed in accordance with the terms of this permit shall be submitted to the Division on Discharge Monitoring Report forms provided by the Director. Submittals shall be received by the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. 2. Submitting Reports Duplicate signed copies of all reports required herein, shall be submitted to the following address: Division of Water Quality Surface Water Protection Section ATTENTION: Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Part III Page 6 of 8 Permit No. NCS000136 Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. As required by the Act, analytical data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.613 or in Section 309 of the Federal Act, 4. Non-Stormwater Discharges If the storm event monitored in accordance with this individual permit coincides with a non-stormwater discharge, the permittee shall separately monitor all parameters as required under the non-stormwater discharge permit and provide this information with the stormwater discharge monitoring report. 5. Planned Changes The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which could significantly alter the nature or quantity of pollutants discharged. This notification requirement includes pollutants which are not specifically listed in the individual permit or subject to notification requirements under 40 CFR Part 122.42 (a). Anticipated Noncompliance The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which may result in noncompliance with the individual permit requirements. Bypass a. Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass, Unanticipated bypass. The permittee shall submit notice within 24 hours of becoming aware of an unanticipated bypass. Twenty-four Hour Reporting The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its causes; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time compliance is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance. The Director may waive the written report on a case -by -case basis if the oral report has been received within 24 hours. 9. Other Noncompliance The permittee shall report all instances of noncompliance not reported under 24 hour reporting at the time monitoring reports are submitted. Part III Page 7 of 8 Permit No. NCS000136 10. Other Information Where the permittee becomes aware that it failed to submit any relevant facts in an application for an individual permit or in any report to the Director, it shall promptly submit such facts or information. Part III Page 8 of 8 NCS000136 PART IV LIMITATIONS REOPENER This individual permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under Sections 302(b) (2) (c), and (d), 304(b) (2) and 307(a) of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved: a. Contains different conditions or is otherwise more stringent than any effluent limitation in the individual permit; or b. Controls any pollutant not limited in the individual permit. The individual permit as modified or reissued under this paragraph shall also contain any other requirements in the Act then applicable. PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS The permittee must pay the administering and compliance monitoring fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in timely manner in accordance with 15A NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke the Individual Permit. PART VI DEFINITIONS Act See Clean Water Act. 2. Arithmetic Mean The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. 3. Allowable Non-Stormwater Discharges This permit regulates stormwater discharges. Non-stormwater discharges which shall be allowed in the stormwater conveyance system are: E (a) All other discharges that are authorized by a non-stormwater NPDES permit. (b) Uncontaminated groundwater, foundation drains, air -conditioner condensate without added chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant flushings, water from footing drains, flows from riparian habitats and wetlands. (c) Discharges resulting from fire -fighting or fire -fighting training. 4. Best Management Practices (BMPs) Measures or practices used to reduce the amount of pollution entering surface waters. BMPs may take the form of a process, activity, or physical structure. Parts IV, V and VI Page 1 of 5 Permit No. NCS000136 5. Bye A bypass is the known diversion of stormwater from any portion of a stormwater control facility including the collection system, which is not a designed or established operating mods for the facility. 6. Bulk Storage of Liquid Products, Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers located in close proximity to each other having a total combined storage capacity of greater than 1,320 gallons. 7. Clean Water Act The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251, et. seq. 8. Division or DWO The Division of Water Quality, Department of Environment and Natural Resources. 9. Director The Director of the Division of Water Quality, the permit issuing authority. 10. EMC The North Carolina Environmental Management Commission. it. Grab Sample An individual sample collected instantaneously. Grab samples that will be directly analyzed or qualitatively monitored must be taken within the first 30 minutes of discharge. 12. Hazardous Substance Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 13. Landfill A disposal facility or part of a disposal facility where waste is placed in or on land and which is not a land treatment facility, a surface impoundment, an injection well, a hazardous waste long-term storage facility or a surface storage facility. 14. Municipal Se arate Storm Sewer System A stormwater collection system within an incorporated area of local self-government such as a city or town. 15. Overburden Any material of any nature, consolidated or unconsolidated, that overlies a mineral deposit, excluding topsoil or similar naturally -occurring surface materials that are not disturbed by mining operations. Part VI Page 2 of 5 Pages Permit No. NCS000136 16. Permittee The owner or operator issued a permit pursuant to this individual permit. 17. Point Source Dischar a of Stormwater Any discernible, confined and discrete conveyance including, but not specifically limited to, any pipe, ditch, channel, tunnel, conduit, well, or discrete fissure from which stormwater is or may be discharged to waters of the state. 18. Representative Storm Event A storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours in which no storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. For example, if it rains for 2 hours without producing any collectable discharge, and then stops, a sample may be collected if a rain producing a discharge begins again within the next 10 hours. 19. Representative Outfall Status When it is established that the discharge of stormwater runoff from a single outfall is representative of the discharges at multiple outfalls, the DWQ may grant representative outfall status. Representative outfall status allows the permittee to perform analytical monitoring at a reduced number of outfalls. 20. Rinse Water Discharge The discharge of rinse water from equipment cleaning areas associated with industrial activity. Rinse waters from vehicle and equipment cleaning areas are process wastewaters and do not include washwaters utilizing any type of detergent or cleaning agent. 21. SecondM Containment Spill containment for the contents of the single largest tank within the containment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm event. 22. Section 313 Water Priority Chemical A chemical or chemical category which: a. Is listed in 40 CFR 372.65 pursuant to Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right - to -Know Act of 1986; Is present at or above threshold levels at a facility subject to SARA Title III, Section 313 reporting requirements; and C. That meet at least one of the following criteria: (1) Is listed in Appendix D of 40 CFR part 122 on either Table II (organic priority pollutants), Table III (certain metals, cyanides, and phenols) or Table IV (certain toxic pollutants and hazardous substances); (2) Is listed as a hazardous substance pursuant to section 311(b)(2)(A) of the CWA at 40 CFR 116.4; or (3) Is a pollutant for which EPA has published acute or chronic water quality criteria. Part VI Page 3 of 5 Pages Permit No. NCS000136 23. Severe Property Damage Means substantial physical damage to property, damage to the control facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. 24. Significant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 25. Significant Spills Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 31 I of the Clean Water Act (Ref: 40 CFR 110.10 and CFR 117.21) or section 102 of CERCLA (Ref. 40 CFR 302.4). 26, Stormwater Runoff The flow of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmelt. 27. Stormwater Associated with Industrial Activity The discharge from any point source which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. Facilities considered to be engaged in "industrial activities" include those activities defined in 40 CFR 122.26(b)(14). The term does not include discharges from facilities or activities excluded from the NPDES program. 28. Stormwater Pollution Prevention Plan A comprehensive site -specific plan which details measures and practices to reduce stormwater pollution and is based on an evaluation of the pollution potential of the site. 29. Ten Year Design Storm The maximum 24 hour precipitation event expected to be equaled or exceeded on the average once in ten years. Design storm information can be found in the State of North Carolina Erosion and Sediment Control Planning and Design Manual. 30. Total Flow The flow corresponding to the time period over which the entire storm event occurs. Total flow shall be either; (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 20 minute intervals during the rainfall event. Part VI Page 4 of 5 Pages Permit No. NCS000136 31. Total Maximum Daily Load TMDL A TMDL is a calculation of the maximum amount of a pollutant that a waterbody can receive and still meet water quality standards, and an allocation of that amount to the pollutant's sources. A TMDL is a detailed water quality assessment that provides the scientific foundation for an implementation plan. The implementation plan outlines the steps necessary to reduce pollutant loads in a certain body of water to restore and maintain water quality standards in all seasons. The Clean Water Act, section 303, establishes the water quality standards and TMDL programs. 32. Toxic Pollutant Any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. 33. Upset Means an exceptional incident in which there is unintentional and temporary noncompliance with technology based pen -nit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment or control facilities, inadequate treatment or control facilities, lack of preventive maintenance, or careless or improper operation. 34. Vehicle Maintenance Activity Vehicle rehabilitation, mechanical repairs, painting, fueling, lubrication, vehicle cleaning operations, or airport deicing operations. 35. Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. 36. 25-year, 24 hour storm event The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once in 25 years. Part VI Page 5 of 5 Pages c �NATF,Q O� QG 7 y Michael F. Easley, Governor State of North Carolina William G. Ross, Jr., Secretary Department of Environment and Natural Resources p Alan W. Klimek, P.E., Director �Division of Water Quality April 12, 2006 Mr. Tim Roberts Mallinckrodt, Inc. 8801 Capital Boulevard Raleigh, North Carolina 27616 Subject: Final NPDES Stormwater Permit Permit No. NCS000136 Mallinckrodt, Inc. Wake County Dear Mr. Roberts: In response to your renewal application for continued coverage under NPDES stormwater permit NCS000136, the Division of Water Quality (Division) is forwarding herewith the subject state - NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated May 9,1994 (or as subsequently amended). This final permit contains the following minor changes from the draft permit sent to you on February 15, 2005: The monitoring schedule has been revised to begin on the effective date of the permit, and includes a footnote explaining the facility may begin sampling in the fall if unable to sample a representative storm event before June 30, 2006. Permit language has also been revised to reflect a minimum of nine analytical samples during the permit term. Failure to complete the monitoring as required is a violation of the permit and any permit noncompliance constitutes a violation of the Clean Water Act. Reference Part III, Section A, Item 2 "Duty to Comply", Item 9 "Penalties for Tampering " and Item 10 "Penalties for Falsification of Reports" of your permit for further information. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter'. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611-7447. Unless such demand is made, this decision shall be final and binding. Caro �ina tural�IJ North Carolina Division of Water Quality 1617 Mail Service CenterRaleigh, NC 27699-1617 Phone (919) 733-5083 Customer Service Internet: www.ncwaterquality.orE Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax (919) 733-9612 1-877-623-6748 An Equal OpportunitylAffirmative Action Employer-50% Recycled110% Post Consumer Paper r Mr'-;qim Roberts Mallinckrodt, Inc. Permit No. NCS000136 April 12, 2006 Page 2 Please take notice this permit is not transferable. Part III, B.2. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions or comments concerning this permit, contact Bethany Georgoulias at (919) 733-5083 x 529 or bethanv.eeoreoulias®ncmail.net. Sincerely, for Alan W. Klimek, P.E., Director. CC" Raleigh Regional Office, Water Quality Section Bill Reid/ Wake County Mike Mitchell, EPA Region IV. Stormwater. Permitting Unit Central Files Attachments NCS000136 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY .PERMIT TO DISCHARGE STORMWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Mallinckrodt, Inc. is hereby authorized to discharge stormwater from a facility located at 8801 Capital Boulevard Raleigh, NC Wake County to receiving waters designated as Perry Creek and the Neuse River, class C-NSW and WS-IV NSW streams, respectively, in the Neuse River Basin, in accordance with the discharge limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V and VI hereof. This permit shall become effective May 1, 2006. This permit and the authorization to discharge shall ekpire at midnight on April 30, 2011. Signed this day April 12, 2006. for Alan W. Klimek, P.E., Director Division of Water Quality By the Authority of the Environmental Management Commission Permit No. NCSOOO 136 TABLE OF CONTENTS PART I INTRODUCTION Section A: Individual Permit Coverage Section B: Permitted Activities Section C: Location Map PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES Section A: Stormwater Pollution Prevention Plan Section B: Analytical Monitoring Requirements Section C:. Qualitative Monitoring Requirements Section D: On -Site Vehicle Maintenance Monitoring Requirements . PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS Section A: Compliance and Liability 1. Compliance Schedule 2.. Duty to Comply 3. Duty to Mitigate 4. Civil and Criminal Liability 5. Oil and Hazardous Substance Liability 6. Property Rights 7. Severability 8. Duty to Provide Information 9. Penalties for Tampering 10. Penalties for Falsification of Reports Section B: General Conditions I . Individual Permit Expiration 2. Transfers Permit No. NCS000136 3. Signatory Requirements 4. Individual Permit Modification, Revocation and Reissuance, or Termination 5. Permit Actions Section C: Operation and Maintenance of Pollution Controls 1. Proper,Operation and Maintenance 2. Need to Halt or Reduce Not a Defense 3. Bypassing of Stormwater Control Facilities Section D: . Monitoring and Records L Representative Sampling' 2. Recording Results 3.. Flow Measurements 4. Test Procedures 5. Representative Outfall 6. Records Retention 7. Inspection and Entry Section E: Reporting Requirements I. Discharge Monitoring Reports 2. Submitting Reports 3. Availability of Reports 4. Non-Stormwater Discharges 5. Planned Changes 6. Anticipated Noncompliance 7. Bypass 8. Twenty-four Hour Reporting.. 9. Other Noncompliance 10. Other Information PART IV LIMITATIONS REOPENER PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS PART VI DEFINITIONS ii Permit No. NCS000136 PART I INTRODUCTION SECTION A: INDIVIDUAL PERMIT COVERAGE During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater associated with industrial activity. Such discharges shall be controlled, limited and monitored as specified in this permit. SECTION B: PERMITTED ACTIVITIES Until this permit expires or is modified or revoked, the permittee is authorized to discharge stormwater to the surface waters of North Carolina or separate storm sewer system which has been adequately treated and managed in accordance with the terms and conditions of this individual permit. All discharges shall be in accordance with the conditions of this permit. Any other point source discharge to surface waters of the state is prohibited unless it is an allowable non-stormwater discharge or is covered by another permit, authorization or approval. The discharges allowed by this individual permit shall not cause or contribute to violations of Water Quality Standards. This permit does not relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. Part 1 Page 1 of 2 SECTION C: LOCATION MAP Permit No. NCS000136 �N ,y Mallinckrodt, Inc. `. 0 ff_L A ^"—w fir-:.'.:�s `,��? S� i .r:,`•. s!"F .. Y iz.. J.!.`' Latitude: 35°53'55" NCS000136 Facility Longitude: 78°33'40" �:` e;, County: Wake Mallinckrodt, Inc. Location F Stream Class: WS-IV NSW and C-NSW . Receiving Stream: Neuse River and Perry Creek Sub -basin: 03-04-02 (Neuse River Basin) dI%Ortth ICALN 1:24,000 Part I Page 2 of 2 Permit No. NCS000136 PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES. SECTION A: STORMWATER POLLUTION PREVENTION PLAN The permittee shall develop a Stormwater Pollution Prevention Plan, herein after referred to as the Plana This Plan shall be considered public information in accordance with Part III, Standard Conditions, Section E, Paragraph 3 of this individual permit. The Plan shall include, at a minimum, the following items: 1... Site Plan, The site plan shall provide a description of the physical facility and the potential pollutant sources which may be expected to contribute to contamination of stormwater discharges. The site plan shall contain the following: a. A general location map (USGS quadrangle map or appropriately drafted equivalent map), showing the facility's location in relation to transportation routes and surface waters, the name of the receiving water(s) to which the stormwater outfall(s) discharges, or if the discharge is to a municipal separate storm sewer system, the name of the municipality and the ultimate receiving waters; and accurate latitude and longitude of the point(s) of discharge. b. A narrative description of storage practices, loading and unloading activities, outdoor process. areas, dust or particulate generating or control processes, and waste disposal practices. C. A site map drawn to scale with the following items: (1) Distance legend and north arrow (2) .Location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas) (3) Drainage structures (4) . Delineated drainage areas for each outfall (5) Drainage area for each outfall in acres and percentage of each drainage area that is impervious (6) Building locations (7) Existing BMPs and impervious surfaces (8) For each outfall, a narrative description of the potential pollutants that could be expected to be present in the stormwater discharge. d. A list of significant spills or leaks of pollutants that have occurred at the facility during the 3 previous years and any corrective actions taken to mitigate spi11 impacts. e. Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part III, Standard Conditions, Section B, Paragraph 3. Part 11 Page 1 of 8 Permit No. NCS006136 2. Stormwater Management PIan. • The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and nonstructural measures. The stormwater management plan, at a minimum, shall incorporate the following: a. Feasibility Study. A review of the technical and economic feasibility of changing the methods of operations and/or storage practices.to eliminate or reduce exposure of materials and processes to stormwater. Wherever practical, the permittee shall prevent exposure of all storage areas, material handling operations, and manufacturing or fueling operations. In areas where elimination of exposure is not practical, the stormwater management plan shall document the feasibility of diverting the stormwater runoff away from areas of potential contamination. b.. Secondary Containment Schedule. A schedule to provide secondary containment for bulk storage of liquid. materials, storage of Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals,or storage of hazardous substances to prevent leaks and spills from contaminating stormwater runoff. If the secondary containment devices are connected directly to stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices [which shall be secured with a locking mechanism] and any stormwater that accumulates in the containment area shall be at a minimum visually observed for color, foam, outfall staining, visible sheens and dry weather flow, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated by the material stored within the containment area. Records documenting the individual making the observation, the description of the accumulated stormwater and the date and time of the release shall be kept for a period of five years. C. BMP Summary. A narrative description shall be provided of Best Management Practices (BMPs) to be considered such a§, but not limited to, oil and grease separation, debris control, vegetative filter strips, infiltration and stormwater detention or retention, where necessary. The need for structural BMPs shall be based on the assessment of potential of sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. . 3. Spill Prevention and Response Plan. The Spill Prevention and Response Plan (SPRP) shall incorporate an assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel (or team) responsible for implementing the ' SPRP shall be identified. A responsible person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. The SPRP must be site stormwater specific. Therefore, a SPCC plan may be a component of the SPRP, but may Part II Page 2 of 8 Permit No. NCSOOo136 not be sufficient to completely address the stormwater aspects of the SPRP. The common elements of the SPCC with the SPRP may be incorporated by reference into the SPRP. 4. Preventative Maintenance and Good Housekeeping Program. A preventative maintenance program shall be developed. The program shall document schedules of inspections and maintenance activities of stormwater control systems, plant equipment and systems. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. 5. Employee Training. Training schedules shall be developed and training provided at a minimum on an annual basis on proper spill response and cleanup procedures and preventative maintenance activities for all personnel involved in any of the facility's operations that have the potential to contaminate stormwater runoff. Facility personnel (or team)'responsible for implementing the training shall be identified. 6. Responsible Party. The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position assignments provided. 7. Plan Amendment. The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants to surface waters. The Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part III, Standard Conditions, Section B, Paragraph 3) to the Director that the changes have been made. 8. Facility Inspection Program. Facilities are required to inspect all stormwater systems on at least a semiannual schedule, once in the fall (September -November) and once in the spring (April - June). The inspection and any subsequent maintenance activities performed shall be documented, recording date and time of inspection, individual(s) making the inspection and a narrative description of the facility's stormwater control systems, plant equipment and systems. Records of these inspections shall be incorporated into the Stormwater Pollution Prevention Plan. Stormwater discharge characteristic monitoring as required in Part II of this permit shall be performed in addition to facility inspections. 9. Implementation. The permittee shall document all monitoring, measurements, inspections and maintenance activities and training provided to employees, including the log of the sampling data and of activities taken to implement BMPs associated with the industrial activities, including vehicle maintenance activities. Such documentation shall Part 11 Page 3 of 8 Permit No. NCS000136 SECTION B: ANALYTICAL MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater subject to the provisions of this permit, Analytical monitoring of stormwater discharges shall be performed as specified below in Table 1. All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum of nine analytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO). The permittee shall complete the minimum nine analytical samplings in accordance with the schedule specified below in Table 2. Monitoring results shall.be compared to the benchmark values in Table 3. The benchmark values in Table 3 are not permit limits but should be used as guidelines for the permittee's Stormwater Pollution Prevention Plan (SPPP). The permittee shall evaluate the sources of any benchmark exceedances and evaluate the effectiveness of any site BMPs.. The permittec shall review and/or update the SPPP and document any efforts to address stormwater contamination. Table 1. Analytical Monitoring Requirements .,.. Charaeteris i .;'�„ , ., ,; Units ` Measurement Fre uenc q Y1 �;� ;' Sample l f,E z �_.T a �,;, Sample �E ",' _Location 3' Conductivi us/cm Semi-annually Grab SDO Total Suspended Solids rn Semi-annually Grab SDO Chemical Ox en Demand mom- Semi-annually Grab SDO Total Nitrogen mg/L Semi-annually Grab SDO Nitrate + Nitrite, as Nitrogen mg/L Semi-annually Grab SDO Total Ammonia, as Nitrogen mg/L Semi-annually Grab SDO Sulfate mg/L, Semi-annually Grab SDO Ammonium Sulfate mg/L Semi-annually Grab SDO' H standard Semi-annually Grab SDO Total Rainfall inches Semi -Annually Rainfall Event Duration minutes Semi -Annually Footnotes: L Measurement Frequency: All analytical monitoring will be performed twice per year, once in the spring (April - June) and once in the fall (September - November). See Table 2 for schedule of monitoring periods. 2 If the stormwater runoff is controlled by a stormwater detention pond, a grab sample of the discharge from the pond shall be collected within the first 30 minutes of discharge. If the detention pond discharges only in response to a storm event exceeding a ten year design storm, then no analytical monitoring is required and only qualitative monitoring shall be performed. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative outfall status has been granted. Part II Page 5 of 8 Permit No. NCSOOO136 Monrtarin g period ' .. P mbe0:, ��` �' am e q .. ., ... �4 � � ,�,�'f'�� F�,r,. tarn'"'� ��,�aW3,�r �3� Irk a lli: � .�. i t�i ,_� � � ;���End`� r, �,_ y �_.. ` 2 � Year 1 k,, SPnng �,:.,. "liw ,. �I ,. � .,.. :j'4�See Footnote 2 �r r IMa `�'!1 200 �' > F Y:.. , 6,'.,h�..;� +R'� kr ..� June Year 1 — Fall 1 September 1, 2006 November 30, 2006 Year 2 -- Spring 2 April 1, 2007 June 30, 2007 Year 2 —Fall 3 September 1, 2007 November 30, 2007 Year 3 — Spring 4 April 1, 2008 June-30, 2008 . Year 3 — Fall 5 September 1, 2008 November 30, 2008 Year 4 — Spring 6 April 1, 2009 June 30, 2009 Year 4 — Fall 7 September 1; 2009. November 30, 2009 Year 5 — Spring 8 April 1, 2010 June 30, 2010 Year 5 —Fall 9 September 1, 2010 November 30, 2010 Footnotes: I, , Maintain semi-annual monitoring during permit renewal process. 2. If unable to sample•a representative storm event prior to June 30, 2006, may begin sampling schedule the following fall... Table 3. Benchmark Values for Analvdcal Monitoring ischa" rge Characteristics x ', _ _d,..� , ., (Units` ��''� �9.: ` ' Be" ... Conductivity US/cm NIA Total Suspended Solids mg/L 100 Chemical Oxygen Demand mg/L 120. Total Nitrogen (TN) mg/L 30 Nitrate + Nitrite, as Nitrogen mg/L 10 Total Ammonia, as Nitrogen mg/L ' 19.9 Sulfate mg/L 250 Ammonium Sulfate. mg/L 13.75 pH standard 6 - .9. . SECTION C:. QUALITATIVE MONITORING REQUIREMENTS Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of . representative outfall status and shall be performed as specified below in Table 4. Qualitative monitoring is for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution. No analytical tests are required. Qualitative monitoring of stormwater outfalls is performed when stormwater discharge occurs but does not need to be performed during a representative storm event. Part II Page 6 of 8 Permit No. NCS000136 In the event an atypical condition is noted at a stormwater discharge outfall, the Permittee shall document the suspected cause of the condition and any actions taken in response to the discovery.' This documentation will be maintained with the Stormwater Pollution Prevention Plan. All qualitative monitoring will be performed twice per year, once in the spring (April - June) and once in the fall (September - November). Table 4. Oualitative Monitorine Reuuirements Diseharge Characteristics rx �Yf 1 i{ti: I1 s t xs. Frequency. k !,.,. 1. Mon'tormg i 3 , t"Location Color Semi-annually SDO Odor Semi-annually SDO Clarity Semi-annually SDO Floating Solids Semi-annually' SDO Suspended Solids Semi-annually SDO Foam Semi-annually SDO'_ Oil Sheen Semi-annually SDO Other obvious indicators of stormwater pollution Semi-annually SDO Footnotes: 1 , Monitoring Location: Qualitative monitoring shall be performed at each stormwater discharge outfall (SDO) regardless of representative outfall status. SECTION D: ON -SITE VEHICLE MAINTENANCE MONITORING REQUIREMENTS Facilities which have any vehicle maintenance activity occurring on -site which uses more than 55 gallons of new motor oil per month when averaged over the calendar year shall perform analytical monitoring as specified below in Table 5: This monitoring shall be performed at all outfalls which discharge stormwater runoff from vehicle maintenance areas. All analytical monitoring shall be performed during a representative storm event. ' The required monitoring will result in a minimum of nine analytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO) which discharges stormwater runoff from vehicle maintenance areas. The permittee shall complete the minimum nine analytical samplings in accordance with the schedule specified in Table 2 (Section B). Monitoring results shall be compared to the benchmark values in Table 6. The benchmark values in Table 6 are not permit limits but should be used as guidelines for the permittee's Stormwater Pollution Prevention Plan (SPPP). The permittee shall evaluate the sources of any Part Il Page 7 of 8 Permit No. NCS000136 benchmark exceedances and evaluate the effectiveness of any site BMPs. The permittee shall' review and/or update the SPPP and document any efforts to address stormwater contamination. Table 5. Analvtical Monitoring Requirements for On-Site'Vehicle Maintenance : Discharge Characteristics "" F� 1 r r Eh i F.±Y r KE �/ r r A rj rki� „� F psi iE r�� f� ! z �r Jn�tsr` ,� 4 f F IY4 i r,. r ��� i �V.E.. .. _ �, N ;i MeaEsurement, .! r. r i!� �4jr>. �'•- "`�"- �I,r' 1 F�re uenc a��� E, sSampleg xr far, Cif 4tf 1ru . 2 r� �..Z'� e. �a, F ,y Sample, p.- 3�. G..Location Ear H standard Semi-annually Grab SDO Oil and Grease m Semi-annually Grab SDO Total suspended Solids m Semi-annually Grab SDO New Motor Oil Usage :gallons/month Semi-annually Estimate - Total Rainfall inches Semi-annually Rainfall Event Duration minutes Semi-annually � _ Footnotes: I Measurement Frequency: All analytical monitoring will be performed twice per year,'once in the spring (April - June) and once in the fall (September - November). See Table 2 (Section B) for schedule of monitoring periods. 2 If the stormwater runoff is controlled by a stormwater detention pond, a grab sample of the discharge from the pond shall be collected within the first 30 minutes of discharge. if the detention pond discharges only in response' to a storm event exceeding a ten year, design storm, then no analytical'monitoring is required and only qualitative ' monitoring shall be performed. 3 Sample Location: Samples shall be collected ateach stormwater discharge outfall (SDO) that discharges stormwater runoff from area(s) where vehicle maintenance activities occur. Table 6. Benchmark Values for Vehicle Maintenance Analytical Monitoring ''E�rDiscbarg'e`Cbaracteristics�f�E`�,' Units 'hY�"�,```;,: ` "1 Beach- rk4gf, Il ,r�#r`E .ra,:' pH standard 6-9 Oil and Grease ... mg/I. � .30 Total Suspended Solids mg/L .. _T_ - 100 Permit No. NCS000136 PART III STANDARD CONDITIONS -FOR NPDES STORMWATER INDIVIDUAL PERMITS SECTION A: COMPLIANCE AND LIABILITY I. Compliance Schedule The permittee shall comply with Limitations and Controls specified for stormwater discharges in accordance with the following schedule: Existing Facilities: The Stormwater Pollution Prevention Plan shall be developed and implemented within t 2 months of the effective date of the initial permit and updated thereafter on an annual basis. Secondary 'containment, as specified in Part 11, Section A, Paragraph 2(b) of this permit, shall be accomplished within 12 months of the effective date of the initial permit issuance. Proposed Facilities: The Stormwater Pollution Prevention Plan shall be developed and implemented prior to the beginning of discharges from the operation of the industrial activity and be updated thereafter on an annual basis. Secondary containment, as specified in Part 11, Section A, Paragraph 2(b) of this permit shall be accomplished prior to the beginning of discharges from the operation of the industrial activity. 2. Duty to Comp]_y The permittee must comply with all conditions of this individual permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit upon renewal application. a. The permittee shall comply with standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants within the time provided in the regulations that establish these standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $27,500 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment for not •more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $11,000 per violation with the maximum amount not to exceed $137,500. [Ref: Section 309 of the Federal Act 33 USC 1319 and 40 CFR 122.41(a),I C. Under state law, a daily civil penalty of not more than twenty-five thousand dollars ($25,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref: North Carolina General Statutes 143- d. Any person may+be assessed an administrative penalty by the Director for violating section 301, 302, 306, 307, 308, 318, or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed $11,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $27,500. Penalties for Class lI violations are not to exceed $11,000 per day for each day during which the violation continues, with the maximum amount of any Class I1 penalty not to exceed $137,500. Part III Page 1 of 8 Permit No. NCS000136 3. Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this individual permit which has a reasonable likelihood of adversely affecting human health or the environment. 4. Civil and CriminalLiabilitx : Except as provided in Part III, Section C of this permit regarding bypassing of stormwater control facilities, nothing in this individual permit shall be construed to relieve the permittee from any responsibilities,. liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3,143-215.6A, 143-215.6B, 143-• 215.6C or Section 309 of the Federal Act, 33 USC 13 l9. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 5. Oil and Hazardous Substance Liability Nothing in this individual permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. 6. Propegy Rights The issuance of this individual permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. 7. Severabilihr The provisions of this individual permit are severable, and if any provision of this individual permit, or the application of any provision of this individual permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this individual permit, shall not be affected thereby. 8. Duty to Provide Information The permittee shall furnish to the Director, within a reasonable time, any information which the Director may request to determine whether cause exists for modifying, revoking and reissuing, or terminating the permit issued pursuant to this individual. permit or to determine compliance with this individual permit. The permittee shall also furnish to the Director upon request, copies of 'records required to be kept by this individual permit. 9. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this individual permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first . conviction of such person under this paragraph, punishment is a fine of not more that $20,000 per day of . violation, or by imprisonment of not more than 4 years, or both. 10. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification, in any record or other document submitted or required to be maintained under this individual Part III Page 2 of 8 Permit No. NCS000136 permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. SECTION B: GENERAL CONDITIONS 1. . Individual Permit Expiration , The permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit forms and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will be subjected to enforcement procedures as provided in NCGS § 143-2153.6 and 33 USC 1251 et. seq. 2. Transfers . This permit is not transferable to any person except after notice to and approval by the Director. The Director may require modification or revocation and reissuance of the permit to change the name and incorporate such other requirements as may be necessary under the Clean Water Act. Permittee is required to notify the Division in writing in the event the permitted facility is sold or closed. 3. Si ato Re uirements All applications, reports, or information submitted to the Director shall be signed and certified. a. All applications to be covered under this individual permit shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. . (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the individual permit and other information requested by the Director shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental Part III Page 3 of 8 Permit No. NCS000136 matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is"submitted to the Director. c. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: . "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or ; persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." . 4. Individual Permit Modification. Revocation and Reissuance, or Termination The issuance of this individual permit does not prohibit the Director from reopening and modifying the ' individual permit, revoking and reissuing the individual permit, or terminating the individual permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 , and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. 5 Permit Actions The permit may be modified, revoked.and reissued, or terminated for cause. The notification of planned: changes or anticipated noncompliance does not stay any individual permit condition. , SECTION C: OPERATION AND MAINTENANCE OF POLLUTION CONTROLS 1. Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this individual permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of this individual permit. 2. Need to Halt or Reduce Not a Defense If shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this individual permit. 3.` " . Bypassing of Stormwater Control Facilities Bypass is prohibited and the Director may take enforcement action against a permittee for bypass unless: ' a: Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; and " b. There were no feasible alternatives to the bypass, such as the use of auxiliary control facilities, retention of stormwater or maintenance during normal periods of equipment downtime or dry Part III Page 4 of 8 Permit No. NCS000136 weather. This condition is not satisfied if adequate backup controls should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and C. The permittee submitted notices as required under, Part II1, Section E of this permit. If the Director determines that it will meet the three conditions listed above, the Director may approve an anticipated bypass after considering its adverse effects. SECTION D: MONITORING AND RECORDS 1. Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Analytical sampling shall be performed during a representative storm event. Samples shall be taken on a day and time that is characteristic of the discharge. All samples shall be taken before the discharge joins or is diluted by any other waste stream, body of water, or substance. Monitoring points as specified in this permit shall not be changed without notification to and approval of the Director. 2. Recording Results For each measurement, sample, inspection or maintenance activity performed or collected pursuant to the requirements of this individual permit, the permittee shall record the following information: a. The date, exact place, and time of sampling, measurements, inspection or maintenance activity; . b. The individual(s) who performed the sampling, measurements, inspection or maintenance activity; C. The date(s) analyses were performed; d.. The individual(s) who performed the analyses; C. The analytical techniques or methods used; and f The results of such analyses. 3 Flow Measurements Where required, appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. To meet the intent of the monitoring required by this individual permit, all test procedures must produce minimum detection and reporting levels and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. . PartIII Page 5 of 8 Permit No. NCS000136 5. Representative Outfali If a facility has multiple discharge locations with substantially identical stormwater discharges that are required to be sampled, the permittee may petition the Director for representative outfall status. If it is established that the stormwater discharges are substantially identical and the permittee is granted . representative outfall status, then sampling requirements may be performed at a reduced number of outfalls. 6. Records Retention Visual monitoring shall be documented and records maintained at the facility along with the Stormwater . Pollution Prevention Plan. Copies of analytical monitoring results shall also be maintained on -site. The permittee shall retain records of all monitoring information; including all calibration and maintenance Iecords and all original Strip chart recordings for continuous monitoring instrumentation, and copies of all reports required by this individual permit for a period of at least 5 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time. 7.. Inspection and Entry The permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), or in the case of a facility which discharges through a municipal separate storm sewer system, an authorized representative of a municipal operator or the separate storm sewer system receiving the discharge, upon the presentation of credentials and other documents as may be required by law, to; a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this individual permit; b.. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this individual permit; C. Inspect at reasonable times any facilities; equipment (including monitoring and control equipment), practices, or operations regulated or required under this individual permit; and d. Sample or monitor at reasonable times, for the purposes of assuring individual permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. SECTION E: REPORTING REQUIREMENTS., r 1. Discharge Monitoring Re orts Samples analyzed in accordance with the terms of this permit shall be submitted to the Division on Discharge Monitoring Report forms provided by the Director. Submittals shall be received by the Division' . no later than 30 days from the date the facility receives the sampling results from the laboratory. 2. Submitting Reports Duplicate signed copies of all reports required herein, shall be submitted to the following address: -Division of Water Quality Surface Water Protection Section ATTENTION: Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Part III Page 6 of 8 Permit No. NCSOOO136 3. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. As required by the Act, analytical data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCG5 143-215.613 or in Section 309 of the Federal Act. 4. Non-Stormwater Di char es If the storm event monitored in accordance with this individual permit coincides with a non-stormwater discharge, the permittee shall separately monitor all parameters as required under the non-stormwater discharge permit and provide this information with the stormwater discharge monitoring report. 5. Planned Changes The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which could significantly alter the nature or quantity of pollutants discharged. This notification requirement includes pollutants which are not specifically listed in the individual permit or subject to notification requirements under 40 CFR Part 122.42 (a). 6. Anticipated Noncompliance The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which may result in noncompliance with the individual permit requirements. 7. Bvnass a. Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. b. Unanticipated bypass: The permittee shall submit notice within 24 hours of becoming aware of an unanticipated bypass. S. Twenty-four Hour Reporting The permittee shall report. to the central office.or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its causes; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time compliance is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance. The Director may waive the written report on a case -by -case basis if the oral report has been received within 24 hours. 9. Other Noncompliance The permittee shall report all instances of noncompliance not reported under 24 hour reporting at the time monitoring reports are submitted. Part III Page 7 of 8 NCS000136 PART IV LIMITATIONS REOPENER This individual permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under Sections 302(b) (2) (c), and (d), 304(b) (2) and 307(a) of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved: a. Contains different conditions or is otherwise more stringent than any effluent limitation in the individual permit; or b. Controls any pollutant not limited in the individual permit. The individual permit as modified or reissued under this paragraph shall also contain any other requirements in the Act then applicable. PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS The permittee must pay the administering and compliance monitoring fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in timely manner in accordance with 15A NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke the Individual Permit. PART VI.. DEFINITIONS 1. Act See Clean Water Act. 2. Arithmetic Mean The arithmetic mean of any set of. values is the summation of the individual values divided by the number of - individual values. .3. Allowable Non-Stormwater Discharges This permit regulates stormwater discharges.' Non-stormwater discharges which shall be allowed in the stormwater conveyance system are: (a). All other discharges that are authorized by a non-stormwater NPDES permit. (b) . Uncontaminated groundwater, foundation drains, air -conditioner condensate without added chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant flushings, water from footing drains, flows from riparian habitats and wetlands. (c) Discharges resulting from fire -fighting or fire -fighting training. 4. Best Management Practices f13MPs) Measures or practices used to reduce the amount of pollution entering surface waters. BMPs may take the form of a process, activity, or physical. structure. Parts IV, V and VI Page I of 5 Permit No. NCS000136 . 5. Bypass A bypass is the known diversion of stormwater from any portion of a stormwater control facility including the collection system, which is not a designed or established operating mode for the facility. " 6. Sulk Storage of Liquid Products Liquid raw materials, manufactured products, waste materials or by-products with a single above ground. storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers located in close proximity to each other having a total combined storage capacity of greater than 1,320 gallons. ' 7. Clean Water Act The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251, et. seq. 8.- Division or DWO The Division of Water Quality, Department of Environment and Natural Resources. 9. Director The Director of the Division of Water Quality, the permit issuing authority. 10. EMC The North Carolina Environmental Management Commission. . 11. Grab Sample An individual sample collected instantaneously. Grab samples that will be directly analyzed or qualitatively. monitored must be taken within the first 30 minutes of discharge. 12. Hazardous Substance Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 13. Landfill ; -A disposal facility or part of a disposal facility where waste is placed in or on land and which is not a land treatment facility, a surface impoundment, an injection well, a hazardous waste long-term storage facility or a surface storage facility. . : 14.. Municipal Separate Storm Sewer System A stormwater collection system within an incorporated area of local self-government such as a city or town. 15.. Overburden Any"material of any nature, consolidated or unconsolidated, that overlies a mineral deposit, excluding topsoil or similar naturally -occurring surface materials that are not disturbed by mining operations. Part Vi Page 2 of 5 Pages Permit No. NCS000136 16. Permittee The owner or operator issued a permit pursuant to this individual permit. 17. Point Source Dischar a of Stormwater Any discernible, confined and discrete conveyance including, but not specifically limited to, any pipe, ditch, channel, tunnel, conduit, well, or discrete fissure from which stonnwater is or may be discharged to waters of the state. 4 18. Representative Storm Event A storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours in which no storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. For example, if it rains for 2 hours without producing any collectable discharge, and then stops, a sample may be collected if a rain producing a discharge begins again within the next 10 hours. 19. Representative Outfall Status When it is established that the discharge of stormwater runoff from a single outfall is representative of the discharges at multiple outfalls, the DWQ may grant representative outfall status. Representative outfall status allows the permittee to perform analytical monitoring at a reduced number of outfalls. 20. Rinse Water Discharge The discharge of rinse water from equipment cleaning areas associated with industrial activity. Rinse waters from vehicle and equipment cleaning areas are process wastewaters and do not include washwaters utilizing any type of detergent or cleaning agent. • 21. Secondga Containment Spill containment for the contents of the single largest tank within the containment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm event. 22. Section 313 Water Priority Chemical A chemical or chemical category which: a. Is listed in 40 CFR 372.65 pursuant to Section 313 of Title III of the Superfund Amendments and .. Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right - to -Know Act of 1986; b. Is present at or above threshold levels at a facility subject to SARA Title III, Section 313 reporting requirements; and C. That meet at least one of the following'criteria: (1) Is listed in Appendix D of 40 CFR part 122 on either Table II (organic priority pollutants), Table III (certain metals, cyanides, and phenols) or Table IV (certain toxic pollutants and hazardous substances); (2) Is listed as a hazardous substance pursuant to section 311(b)(2)(A) of the CWA at 40 CFR 116.4; or (3) Is a pollutant for which EPA has published acute or chronic water quality criteria. Part VI Page 3 of 5 Pages Permit No. NCS000136 23. -Severe Property Damage Means substantial physical damage to property, damage to the control facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. '24. Sianificant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, . slag and sludge that have the potential to be released with stormwater discharges. 25. Significant Spills , Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities - under section 311 of the Clean Water Act (Ref:. 40 CFR 110.10 and CFR 117.21) or section 102 of CERCLA (Ref: 40 CFR 302.4). 26. Stormwater Runoff The flow of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmelt. 27. Stormwater Associated with Industrial Activity The discharge from any pointsource'which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at, an industrial site. Facilities considered to be engaged in "industrial activities" include those activities defined in 40 CFR 122.26(b)(14). The term does not include discharges from facilities or activities excluded, from the NPDES program. 28. Stormwater Pollution Prevention Plan : A comprehensive site -specific plan which details measures and practices to reduce stormwater pollution and is based on an evaluation of the pollution potential of the site. -29. Ten Year Design Storm The maximum 24 hour precipitation event expected to be equaled or exceeded on the average once in ten years. Design storm information can be found in the State of North Carolina Erosion and Sediment Control . Planning and Design Manual. 30. Total Flow The flow corresponding to the time period over which the entire storm event occurs. Total flow shall be either; (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the . amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 20 minute intervals during the rainfall event. Part VI Page 4 of 5 Pages Permit No. NCS000136 31. Total Maximum Daily Load (TMDL A TMDL is a calculation of the maximum amount of a pollutant that a waterbody can receive and still meet water quality standards, and an allocation of that amount to the pollutant's sources. A TMDL is a detailed water quality assessment that provides the scientific foundation for an implementation plan. The implementation plan outlines the steps necessary to reduce pollutant loads in a certain body of water to restore and maintain water quality standards in all seasons. The Clean Water Act, section 303, establishes the water quality standards and TMDL programs. 32. Toxic Pollutant Any pollutant listed as toxic under Section 307(a)(I) of the Clean Water Act. 33. Upset . Means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment or control facilities, inadequate treatment or control facilities, lack of preventive maintenance; or careless or improper operation. 34. Vehicle Maintenance Activity Vehicle rehabilitation, mechanical repairs, painting, fueling, lubrication, vehicle cleaning operations, or airport deicing operations. 35. Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. 36. 25- ear 24 hour storm event The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once in 25 years.. Part VI Page 5 of 5 Pages F✓Csnoo136 —' Z�2-110 ci _ C7iotr _/.fie cC'oco.,_E oP� vcGti Central Files: APS SWP 02/13/06 Permit Number NCS000136 Permit Tracking Slip Program Category Status Project Type NPDES SW In draft Renewal Permit Type Version Permit Classification Stormwater Discharge, Individual Individual Primary Reviewer Permit Contact Affiliation Bethany, Georgou I ias Tim Roberts Permitted Flow 8801 Capital Blvd 0 Raleigh NC 27616 Facelily Facility Name Major/Minor Region Mallincrodt, Inc. Minor Raleigh Location Address `' County 8801 Capital Blvd Wake Raleigh NC. 27616 Facility Contact Affiliation Owner Owner Name Owner Type Mallinckrodt Inc . Non -Government Owner Affiliation Victoria Will 8801 Capital Blvd Raleigh NC 27616 Scheduled Orig Issue App Received Draft Initlated 03/15/00 10/06/04 12/12/05 Issuance l �I,QI�� Public Notice Issue Effecti a 2'�Ila �l'L1Q6 Sl l �O�a Expiration �} j3a/I k. Regulated Activities T ftNestedlRecelved Events Organic chemical manufacturing Additional Information requested 12/13/05 Additional Information received 12/20/05 Region comments on draft requested 12/28/05 Region comments on draft received 02/08/06 Outfall '001 Waterbody Name Stream Index Number Current Class Subbasin NEUSE RIVER 27-(20.7) WS-IV;NSW 03-04-02 Michael F. Easley, Governor State of North Carolina William G. Ross, Jr., Secretary Department of Environment and Natural Resources Alan W. Klimek, P.E., Director _Division of Water Quality February 15, 2006 Mr. Tim Roberts Mallinckrodt, Inc. 8801 Capital Boulevard Raleigh, North Carolina 27616 Subject: Draft NPDES Stormwater Permit Permit No. NCS000136 Mallinckrodt, Inc. Wake County Dear Mr. Roberts: Enclosed with this letter is a copy of the draft stormwater permit for your facility. Please review the draft very carefully to ensure thorough understanding of the conditions and requirements it contains. The draft permit contains the following significant changes from this facility's current permit: • pH monitoring has been added to Part 11, Sec. B. Including this monitoring is a standard revision for all stormwater permits with analytical monitoring this cycle. • Total ammonia, ammonium'sulfate, and nitrate monitoring have been added to Part H, Sec. B. based on chemical sources at this site and nutrient concerns in the Neuse River basin. Also, Total Suspended Solids (TSS) monitoring has replaced Total Dissolved Solids (TDS) monitoring. • Total Phosphorus (TP) and Chloride monitoring have been removed from Part II, Sec. B. • All analytical monitoring has changed to semi-annual (once in the spring and once in the Fall). This change is based on the Division's revised strategy for stormwater monitoring in renewal permits and makes stormwater discharge sampling frequency consistent with qualitative monitoring. Please note that analytical monitoring must stiII be performed during a representative storm event (whereas qualitative does not). • The Division has incorporated benchmark values into the permit. These benchmarks are not permit limits but should be used as guidelines for your facility's Stormwater Pollution Prevention Plan (SPPP). If any measurements exceed benchmark values, your facility should evaluate the effectiveness of its Best Management Practices (BMPs), review and/or update its SPPP, and document any efforts to address stormwater contamination (see Part II, Sections B and D). • Total Flow monitoring has been removed. The permit still requires Total RainfaII amount and Rainfall Event Duration be recorded for each sampling event. This change is also based on the Division's revised strategy for stormwater monitoring in renewal permits. Please note that the Stormwater Pollution Prevention Plan (SPPP) site map must include drainage area for each outfall in acres and the percentage of each drainage area that is impervious (see Part II, Sec. A). North Carolina Division of Water Quality (919) 733-7015 1617 Mail Service Center FAX (919) 733-0719 Raleigh, North Carolina 27699-1617 On the Internet at http://h2o.enr.state.nc.us/ Mr. Tim Roberts Mallinckrodt, Inc. Permit No. NCS000136 February 15, 2006 Page 2 • This segment of the Neuse River has been reclassified to Water Supply (WS-IV) since the last renewal. The draft permit was revised accordingly, and some benchmarks are based on water supply standards. In addition, the receiving waters were revised to include Perry Creek because some outfalls discharge to that waterbody. Please submit any comments to me no later than thirty (30) days following your receipt of the draft. Comments should be sent to the address listed at the bottom of this page. If no adverse comments are received from the public or from you, this permit will likely be issued in about two months. If you have any questions or comments concerning this draft permit, contact me at (919) 733-5083 x 529 or bethany.georgoulias®ncmai l_net. Sincerely4Grggoulias Bethany Environmental Engineer Stormwater Permitting Unit cc: Raleigh Regional Office, Water Quality Section (w/attachment) Stormwater Permitting Unit Attachments 2 Mallinckrodt Stormwater Permit Renewal Subject: Mallinckrodt Stormwater Permit Renewal From: Bethany Georgoulias <bethany.georgoulias@ncmail.net> Date: Thu, 16 Feb 2006 11:27:46 -0500 To: jay.zimmerman@ncmail.net Jay, I just noticed in the notes from the Supervisors' meeting earlier this month that there's been a nitrate issue going on with this site (the company contact had mentioned it during the renewal process as well). I thought I would send a copy of the draft NPDES stormwater permit your way (going to notice this week) so that Aquifer Protection is aware of the renewal and has a"chance to comment if your staff would like to do so. (Incidentally, we had added nitrate monitoring this permit cycle based on my review.] Ron Boone is the RRO regional surface water protection contact for this site. If you have any questions, Let me know. The notice is available at our website at: http:_//h2o.enr.state.nc.us/su/publicnotice.htm Regards, Bethany Georgoulias Environmental Engineer NC DENR DWQ Stormwater Permitting Unit (919) 733-5083, ext. 529 bethany�georgoulias@ncmail.net f10 NCS000136_draftpermit.Content-Type: application/pdf pd Content -Encoding: base64 NCS000136_draftcover.pdf Content -Type: application/pdf Content -Encoding: base64 ke COY' � 1 of 1 2/16/2006 11:28 AM NCS000I 36 Addendums to Staff Report for NCS000136 112512006 Thionyl chloride is no longer used or stored as a raw material at this plant. Because there are no other sources of chlorides, and because analytical results from the previous permit term demonstrated chloride levels were consistently below the benchmark values, chloride monitoring was removed from the draft permit prior to notice. 211312006 In response to RRO staff comments, receiving waters have been clarified as "Perry Creek and the Neuse River." Perry Creek (27-25-(2)) is classified C-NSW. Also, the EPA Multi -sector permit benchmark for nitrate + nitrite for this industrial sector (Chemical and Allied Products) is 0.68 mgll; however, that value reflects a median concentration from the National Urban Runoff Program (NURP) and may not be appropriate for an industrial stormwater benchmark. Therefore, the original SPU benchmark of 10 mgll, based on the primary drinking regulation and NC WS standard, has been retained in the draft permit. 5 I', MALLINCKRODT INC.-RALEIGH, NC STORMWATER DATA FOR TOTAL NITROGEN (mg/L) CY2001 - CY2005 Location Date MC001 I MC002 I MC003 MC004-DS MC004-US MC005 1 /8/2001 2.211 6.641 19.71, 1.421 0.651 1.6 2002 Inadvertent!y sampled for Nitrates only 1 /29/2003 3.8 61.6 14.5 2.1 0.71 1.3 4/25/2003 0.75 3.4 22 2.1 0.58 0.46 9/4/2003 2.2 3.6 16.6 2.9 2.3 1.9 11/19/2003 2.7 17.1 12.2 6.0 5.4 5.0 10/13/2004 2.61 1,931 151 2.8 2.91 0.5 8/9/20051 6.61 6.41 26.31 0.691 01 9.9 Re: Ma'kncicrodt Stormwater Permit Renewal - NCS000136 Subject: Re: Mallinckrodt Stormwater Permit Renewal - NCS000136 From: Bethany Georgoulias<bethany.georgo ul ias@ncmai 1. net> Date: Tue, 20 Dee 2005 14:18:09 -0500 To: "Roberts, Tim"<Tim.Roberts@TycoHealthcare.com> Hi Tim, Thanks so much for the response. It would be helpful to get the summary of TKN values - I found some analytical reports that included TKN in the 2003 files but not earlier years. Early,January will be fine; I'll be out for much of the next couple weeks as well. -I hope you have a great holiday! Thanks, BG Bethany Georgoulias Environmental Engineer NC DENR DWQ Stormwater Permitting Unit (919) 733-5083, ext. 529 bethany.georgoulias@ncmail.net Roberts, Tim wrote: Bethany, I was working on a response when I received your voice mail. I hope your pile is getting lower and I trust my answers below will help move things along with your review. Feel free to contact me to discuss any questions you have with our application. Between now and January 4, 2006 I will only be in the office Tuesday Dec. 20 (AM only) and Wednesday Dec. 21 (AM only). Thanks! Tim Roberts Environmental, Health & Safety Coordinator Raleigh Pharmaceutical Plant Tyco Healthcare/Mallinckrodt 8801 Capital.Boulevard Raleigh, NC 27616 Phone: (919) 878-2895 Fax: (919) 878-2823 E-Mail: Tim.Roberts@tycohealthcare.com -----Original Message ----- From: Bethany Georgoulias (mailto:bethany.georgoulias@ncmail.net] Sent: Tuesday, December 13, 2005 3:23 PM To: Roberts, Tim Subject: Mallinckrodt Stormwater Permit Renewal - NCS000136 Mr. Roberts: I am working on the NPDES Stormwater Permit renewal for Mallinckrodt's facility in Raleigh, and I just had a few questions. Could you please send additional information about the following items? 1) In storage area 5-10 (Tank farm on the hill), sumps collect stormwater that is subsequently released to either the WWTP or stormwater ditch after testing. What triggers WWTP diversion? Any detection of chemicals at all, or a certain threshold concentration? GENERALLY, STORMWATER IS ONLY VISUALLY INSPECTED FOR CONTAMINATION AND RELEASED IF DETERMINED TO BE CLEAN BASED ON PHYSICAL APPEARANCE AND ODOR. IF FOUND NOT CLEAN, WATER IS PUMPED 1 of 2 12/28/2005 2:33 PM Re: Mal linckrodt Stormwater Permit Renewal - NCS000136 TO WWTP. IF THERE IS ANY KNOWN POSSIBILITY OF A MINOR TANK RELEASE (E.G., PUMP SEAL LEAK), CHEMICAL ANALYSES IS PERFORMED. ANY DETECTION OF CHEMICALS IN THE SAMPLE WOULD TRIGGER DIVERSION TO THE WWTP. 2) Ammonium sulfate is stored in the MASL above ground storage tanks in S-25. This site monitored for sulfates during the last term of the permit; is ammonium sulfate the most likely source of sulfates from this site, or are there other compounds/raw materials stored and loaded that may also introduce sulfates in stormwater discharges? WE DO NOT BELIEVE THAT THE MASL FROM OUR OPERATIONS IS THE SOLE OR MAIN SOURCE OF SULFATES POTENTIALLY IN STORMWATER. SULFURIC ACID IS USED IN OUR PROCESSES AND AMMONIUM SULFATE IS THE RESULTING BY --PRODUCT OF ITS USE. WE ALSO ADD SULFITES DURING THE PRODUCTION OF OUR PRODUCTS, SO SULFUR -BEARING COMPOUNDS ARE IN OUR WASTESTREAMS. MASL IS ONE POTENTIAL SOURCE HOWEVER THERE ARE SOME SULFATES IN THE TREATED RESIDUALS APPLIED ON THE HAY FIELDS ON SITE THROUGH THE LAND APPLICATION PERMIT # WQ0005537 ISSUED BY NCDENR DWQ. 3) Vehicle fuel loading tanks and areas are noted in the tables of materials storage. Does this facility perform any on -site vehicle maintenance that exceeds 55 gallons of new motor oil per month? NO. ALL VEHICLE MAINTENANCE IS PERFORMED BY A THIRD PARTY OFF SITE. 4) Monitoring results showed fairly low phosphorus levels in the stormwater discharges. Are there many potential sources of phosphorus at this facility? (I only noted one phosphoric acid tank in the table). This may not be a pollutant of concern for this facility, depending on the extent of potential sources at the site. THE PHOSPHORIC ACID TANK IS THE ONLY LIKELY SOURCE OF PHOSPOHRUS ON SITE. SOME OF THIS PHOSPHORUS IS ULTIMATELY DISCHARGED TO THE CITY OF RALEIGH POTW VIA OUR TREATED WASTEWATER EFFLUENT. THE REST OF THE PHOSPHORUS ENDS UP IN THE RESIDUALS APPLIED TO THE HAY FIELDS AND SHOULD BE TAKEN UP BY THE GRASSES AS A NUTRIENT. 5) The current permit stipulates Total Nitrogen (TN) monitoring instead of nitrates, but it appears the facility kept monitoring for nitrates instead. Was TN monitored at all during the last term? YES. WE DID MONITOR FOR NITRATES/NITRITES AND TOTAL KJELDAHL NITROGEN WHICH, WHEN ADDED TOGETHER, EQUAL TOTAL NITROGEN. DO YOU NEED THIS INFORMATION FOR YOUR REVIEW AND IF SO, WHEN DO YOU NEED IT (WOULD EARLY JANUARY BE OK)? Thanks so much for your help. I know it has taken us quite a while to work through our backlog of stormwater permit renewals for facilities like yours, but we are finally making headway! Regards, Bethany Georgoulias Environmental Engineer NC DENR DWQ Stormwater Permitting Unit (919) 733-5083, ext. 529 bethanv.georgoulias@ncmail.net 2 of 2 12/28/2005 2:33 PM 64804 Federal Register/Val. 65, No. 210 / Monday, October 30, 2000 / Notices 1.2 Eligibility You must maintain permit eligibility to discharge under this permit. Any discharges that are not compliant with the eligibility conditions of this permit are not authorized by the permit and you' must either apply for a separate permit to cover those ineligible discharges or take necessary steps to make the discharges eligible for coverage. 1.2.1 Facilities Covered Your permit eligibility is limited to discharges from facilities in the "sectors'' of industrial activity based on Standard Industrial Classification (SIC) codes and Industrial Activity Codes summarized in Table 1-1. References to "sectors" in this permit (e.g., sector -specific monitoring requirements, etc.) refer to these sectors. TABLE 1-1 —SECTORS OF INDUSTRIAL ACTIVITY COVERED BY THIS PERMIT SIC code or activity code Activity represented Sector A: Timber Products 2411 ................................................ Log Storage and Handling (Wet deck storage areas only authorized if no chemical additives are used in the spray water or applied to the logs). 2421................................................ General Sawmills and Planning Mills. 2426................................................ Hardwood Dimension and Flooring Mills. 2429................................................ Special Product Sawmills, Not Elsewhere Classified. 2431-2439 (except 2434) ............... Millwork, Veneer, Plywood, and Structural Wood (see Sector W). 2448, 2449.......................:.............. Wood Containers. 2451, 2452...................................... Wood Buildings and Mobile Homes. 2491................................................ Wood Preserving. 2493................................................ Reconstituted Wood Products. 2499................................................ Wood Products, Not Elsewhere Classified. Sector B: Paper and Allied Products 2611................................................ Pulp,Milis. 2621................................................ Paper Mills. 2631................................................ Paperboard Mills,_. 2652-2657...................................... Paperboard Containers and Boxes. 2671-2679...................................... Converted Paper and Paperboard Products, Except Containers and Boxes. Sector C: Chemical and Allied Products 2812-2819...................................... Industrial Inorganic Chemicals. 2821-2824...................................... Plastics Materials and Synthetic Resins, Synthetic Rubber, Cellulosic and Other Manmade Fibers Except Glass. 2833-2836......1............................. Medicinal chemicals and botanical products; pharmaceutical preparations; in vitro and in vivo diagnostic substances; biological products, except diagnostic substances. 2841-2844 ...................................... Soaps, Detergents, and Cleaning Preparations; Perfumes, Cosmetics, and Other Toilet Preparations. 2851................................................ Paints, Varnishes, Lacquers, Enamels, and Allied Products. 2861-2859...................................... Industrial Organic Chemicals. 2873-2879...................................... Agricultural Chemicals, 2873................................................ Facilities that Make Fertilizer Solely from Leather Scraps and Leather Dust. 2891-2899...................................... Miscellaneous Chemical Products. 3952 (limited to list) ......................... Inks and Paints, Including China Painting Enamels, India Ink, Drawing Ink, Platinum Paints for Burnt Wood or Leather Work, Paints for China Painting, Artist's Paints and Artist's Watercolors. Sector D: Asphalt Paving and Roofing Materials and Lubricants 2951, 2952...................................... Asphalt Paving and Roofing Materials. .- 2992, 2999................................ Miscellaneous.Pmducts of Petroleum and Coal. Sector E: Glass Clay, Cement, Concrete, and Gypsum Products 3211................................................ Flat Glass. 3221, 3229...................................... Glass and Glassware, Pressed or Blown. 3231................................................ Glass Products Made of Purchased Glass. 3241................................................ Hydraulic Cement. 3251-3259...................................... Structural Clay Products. 3261-3269...................................... Pottery and Related Products. 3271-3275...................................... Concrete, Gypsum and Plaster Products. 3291-3299...................................... Abrasive, Asbestos, and Miscellaneous Nonmetallic Mineral Products. Sector F: Primary Metals , 3312-3317...................................... Steel Works, Blast Furnaces, and Rolling and Finishing Mills. 3321-3325...................................... Iron and Steel Foundries. 3331--3339...................................... Primary Smelting and Refining of Nonferrous Metals. 3341................................................ Secondary Smelting and Refining of Nonferrous Metals. 3351- 3357...................................... Rolling, Drawing, and Extruding of Nonferrous Metals. Federal Register/Vol. 65, No. 210 / Monday, October 30, 2000 / Notices 64821 6.C.2.4 paints (in paste and ready mixed form); varnishes; lacquers; enamels and shellac; putties, wood fillers, and sealers; paint and varnish removers; paint brush cleaners; and allied paint producers; 6.C.2.5 industrial organic chemicals; 6.C.2.6 industrial and household adhesives, glues, caulking compounds, sealants, and linoleum, tile and rubber cements from vegetable, animal or synthetic plastic materials; explosives; printing ink, including gravure, screen process and lithographic inks; miscellaneous chemical preparations such as fatty acids, essential oils, gelatin (except vegetable), sizes, bluing, laundry sours, writing and stamp pad ink, industrial compounds such as boiler and heat insulating compounds, and chemical supplies for foundries;• 6.C.2.7 . ink and paints, including china painting enamels, indian ink, drawing ink, platinum paints for burnt wood or leather work, paints for china painting, artists' paints and artists' water colors; 6.C.2.8 nitrogenous and phosphatic basic fertilizers, mixed fertilizers, pesticides and other agricultural chemicals. 6.C.3 Limitations on Coverage 6.C.3.1 Prohibition of Non -Storm Water Discharges. (See also Part 1.2.3.3) Not covered by this permit: non -storm water discharges containing inks, paints or substances (hazardous, nonhazardous, etc.) resulting from an onsite spill, including materials collected in drip pans; washwater from material handling and processing areas; and washwater from drum, tank or container rinsing and cleaning. 6.C.4 Storm Water Pollution Prevention Plan (SWPPP) Requirements In addition to the following requirements, you must also comply with the requirements listed in Part 4. 6.C.4.1 Drainage Area Site Map. (See also Part 4.2.2.3) Also identify where any of the following may be exposed to precipitation/surface runoff. processing and storage areas; access roads, rail cars and tracks; areas where substances are transferred in bulk; and operating machinery. 6.C.4.2 Potential Pollutant Sources. (See also Part 4.2.4) Describe the following sources and activities that ,,}rave potential pollutants associated with them: loading, unloading and transfer of chemicals; outdoor storage of salt, pallets, coal, drums, containers, fuels, fueling stations, vehicle and equipment maintenance/cleaning areas; areas where the treatment, storage or disposal (on- or off -site) of waste/ wastewater occur; storage tanks and other containers; processing and storage areas; access roads, rail cars and tracks; areas where the transfer of substances in bulk occurs; and areas where machinery operates. 6.C.4.3 Good Housekeeping Measures. (See also Part 4.2.7.2.1.1) As part of your goodhousekeeping program, include a schedule for regular pickup and disposal of garbage and waste materials, or adopt other appropriate measures to reduce the potential for discharging storm water that has contacted garbage or waste materials. Routinely inspect the condition of drums, tanks and 3 contiiii=s for potential. leaks. 2$VIG aQL� 6.C.5 Monitoring and Reporting A- Requirements (See also Part 5) j ) TABLE C-I.—SECTOR-SPECIFIC NUMERIC EFFLUENT LIMITATIONS AND BENCHMARK MONITORING Sor Benchmark monitoring cut- 2 V V (Discharges may be subject ect t to requirements for more Parameter oft concentration � Numeric limitation than one sector/aubsector) ff" Part of Permit Affected/Supplemental Requirements Phosphate Subcategory of the Fertilizer Manufacturing Total Phosphorus (as P) ... ............................................ 105.0 moll., daily max. Point Source Category (40 CFR §418.10)--applies to 35 mg/L, 30-day avg. precipitation runoff,. that during manufacturing or processing, comes into contact with any raw mate- rials, Intermediate product, finished product, by-prod- ucts or waste product (SIC 2874). Fluoride .............................. ............................................ 75.0 mglL, daily max. 25.0 mgk 30-day avg. Agricultural Chemicals (2873-2879) ............................... Nitrate plus Nitrite Nitrogen 0.68 mg/L. Total Recoverable Lead .... 0.0816 mg/L...................... Total Recoverable Iron ...... 1.0 mgfL ............................. Total Recoverable Zinc ..... 0.117 mg1L. ....:................... Phosphorus ....................... 2.0 mg1L............................ Industrial Inorganic Chemicals (2812-2819) ................... TOW Recoverable Alu- 0.75 mg/L Nitrate plus Nitrite Nitrogen minum1.0 mglL ............................ Total Recoverable Iron...... O.SB mg/L .......................... Soaps, Detergents, Cosmetics, and Perfumes_ (SIC Nitrate plus Nitrite Nitrogen 0.68 mg1L. 2841-2844). t q Total Recoverable Zinc ..... 0.117 mg/L., Plaslica, Syniheiics, and Resins (SIC 2821-2824) ........ Total Recoverable Zinc ..... 1 0.117 mg/L. t Monitor oncelquarter for the year 2 and year 4 Monitoring Years. 2 Monitor once/year for each Monitoring Year. 6.13 Sector D—Asphalt Paving and Roofing Materials and Lubricant Manufacturers 6.D.1 Covered Storm Water Discharges The requirements in Part 6.D apply to storm water discharges associated with industrial activity from Asphalt Paving and Roofing Materials and Lubricant Manufacturers facilities as identified by the SIC Codes specified under Sector D in Table 1-1 of Part 1.2.1. 6.113.2 Industrial Activities Covered by Sector D The types of activities that permittees under Sector D are primarily engaged in are: 6.D.2.1 manufacturing asphalt paving and roofing materials; Re: MCYkckrodt Subject: Re: Mallinckrodt From: Bethany Georgoulias<bethany. georgo ul ias@ncmail. net> Date: Wed, 25 Jan 2006 07:58:24 -0500 To: myrl nisely <myrl.nisely@ncmail.net> CC: Ron.boone@ncmail.net Hi guys, Just a follow-up to my note - Tim left a message this morning and indicated there are no longer any sources of chlorides at the plant. I'm going to recommend removing monitoring for that parameter from the stormwater permit (a change from my staff report request), particularly since analytical results from the previous permit term also show that levels were consistently below the benchmark. Thanks, BG Bethany Georgoulias Environmental Engineer NC DENR DWQ Stormwater Permitting Unit (919) 733-5083, ext. 529 bethany.georgoulias@ncmail.net Bethany Georgoulias wrote: Hi Myrl, I got a call from Tim Roberts at Mallinckrodt today, and he requested a copy of the draft renewal stormwater permit for that facility in preparation for your inspection visit. He wasn't there when I called, but I left a message explaining that we wouldn't normally send out the draft permit to the permittee at this stage ---especially since we would not have a chance to incorporate any recommendations from the region based on the site visit. However, I said I'd be happy to talk to him about the likely changes, so I'll go over those with him on the phone. A couple other notes - in looking over my staff report request and the application materials, I did want to request your input on a couple of specific issues during your visit. (1) I recommended keeping chloride monitoring in the permit, but in the application I saw that the company no longer uses or stores thionyl chloride --so I'm wondering if there are still other sources of chlorides, or if we should consider removing that monitoring at this renewal. I do plan to ask Tim about it when I talk to him, and I'll pass along what he says. (2) Looking back at the storage and loading area inventory they provided, there are several transformer substations, vehicle fuel storage and loading areas, etc. ... based on your observations during the visit, could you let me know if you would also recommend Oil & Grease monitoring? Thanks? BG of 1 1/25/2006 7:58 AM Michael F. Easley, Governor William G. Ross Jr,, Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality December 7, 2004 Tim Roberts Mallinckrodt Inc. 8801 Capital Boulevard Raleigh, North Carolina 27616 Subject: NPDES Permit Renewal Application Permit Number.NQS0001-36� Individual Stormwater Permit Wake County Dear Mr. Roberts:. The Division of Water Quality's Stormwater Permitting Unit hereby acknowledges receipt of your renewal application for coverage under NPDES Permit Number NCS000136 on October 6, 2004. The submitted, renewal package contained the following items: ➢ Signed application ➢ Site map ➢ Analytical monitoring results summary ➢ Qualitative monitoring results summary ➢ Best Management Practices summary ➢ Narrative describing significant changes at the permitted facility ➢ Signed Stormwater Pollution Prevention Plan certification We have conducted a 'preliminary review of the renewal application and supplemental information, and the package appears to be complete. No additional information is required at this time. If you have any questions about the renewal process or would like to discuss this letter, please contact, me at (919) 733- 5083, extension 529. Sincerely, Bethany A. Georgoulias Environmental Engineer cc: Raleigh Regional Office Stormwater-P_eimitting -Unit,Fil� Central Files. N°1e Carolina ,�atural�y North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699.1617 Phone (919) 733-7015 Customer Service Internet: h2o.enr.state.nc.us 512 N. Salisbury St Raleigh, NC 27604 FAX (919) 733-2496 1-977-62316748 An Equal Opportunity/Affirmative Action Employer— 50% RecycW10% Post Consumer Paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Alan W. Klimek, P.E., Director September 20, 2004 MALLINCRODT, INC. ATTN: VICTORIA ] WILL, OR SUCCESSOR 8801 CAPITAL BLVD RALEIGH, NC 27616 Dear Permittee: 1 • • f NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: NPDES Stormwater Permit Renewal Mallincrodt, Inc. Permit Number NCS000136 Wake County Your facility is currently covered for Stormwater discharge under NPDES Permit NCS000136. This permit expires on March 31, 2005. North Carolina Administrative Code (15A NCAC 2H.0105(e)) requires that an application for permit renewal be filed at least 180 days prior to expiration of the current permit. In order to assure your continued coverage under your permit, you must apply to the Division of Water Quality (DWQ) for renewal of your permit. To make this renewal process easier, we are informing you in advance that your permit will be expiring. Enclosed you will find an individual permit renewal application form, supplemental information request, and Stormwater Pollution Prevention Plan certification. Filing the application form along with the requested supplimental information will constitute your application for renewal of your permit. As stated above, the application form must be completed and returned along with all requested information by October 1, 2004 in order for the permit to be renewed by March 31, 2005. Failure to request renewal by October 1, 2004 may result in a civil assessment of at least $500.00. Larger penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your facility without coverage under a valid Stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions regarding the permit renewal procedures please contact Bill Mills of the Stormwater and General Permits Unit at (919) 733-5083, ext. 548. Sincerely, Bradley Bennett, Supervisor Stormwater and General Permits [Unit cc: Central Files Stormwater and General Permits Unit Files Raleigh Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper • 3722 Benson Drive a Reieigh, NC 27609 SO Ut1017.5 (919) $73-1060 ■ Faxw,s lutio $73-1074 cs.com (, J www.solutions-ics.com Industrial & Envit�nmental Services September 30, 2004 Mr. Bradley Bennett Supervisor, Stormwater and General Permits Unit North Carolina Department of Environment and Natural Resources 1617 Mail Service Center"-~�---- ,�:, Raleigh, NC 27699-1617 Re: NPDES Stormwater Permit Renewal Mallinckrodt Inc. Permit Number NCS000136 Wake County T h, CuT s 2004 Dear Mr. Bennett: i :.- QEIiR - Iti�ATER QUALITY POINT SOURCE BRAUCH Enclosed you will find two copies of the NPDES Stormwater Permit Renewal pac ge rrr NCS000136, submitted to you by Solutions Industriaf4&,En'v1mPment41 Services Inc. on behalf client Mallinckrodt Inc. Included in the package are: �' W-:� • The Renewal Notification Letter; • The Permit Coverage Application Form; • The Supplemental Information Checklist; and • The compiled supplemental information. No. our Please note that for Item 1 of the supplemental information, Mallinckrodt is developing a detailed figure that locates impervious surfaces across the active manufacturing area at the Raleigh Plant. In addition to the enclosed information, Mallinckrodt will send a copy of that figure when it is completed. If you have any questions, please contact Mr. Tim Roberts of Mallinckrodt Inc., at (919) 878-2895. Yours truly, SOLUTIONS INDUSTRIAL & ENVIRONMENTAL SERVICES Barbara L. Oslund, P.E. Senior Engineer cc: Mr. Tim Roberts — Mallinckrodt Inc. NPDES STORMWATER PERMIT RENEWAL MALLINCKRODT INC. PERMIT NUMBER NCS000136 RALEIGH, WAKE COUNTY, NORTH CAROLINA Prepared for: Mallinckrodt Inc. 8801 Capital Blvd. Raleigh, NC 27616 Prepared by: Solutions Industrial & Environmental Services, Inc. 3722 Benson Court Raleigh, NC 27609 Phone: 919-873-1060; Fax 919-873-1074 www.solutions-ies.com CAROB [AL i N E� A L 0 �1111/11111100 09/ .�P,/2004 14:03 9197339612 State of North Carolina Department of Environment and- Natural of Division .of Water Quality Michael F. Easley, Governor Williarrl G. Ross Jr., Secretary Alan W. Klimek, P.E., Director September 23, 2004 j MALLINCRODT, INC. .A.TT•N: VICTORIA J WILL, OR SUCCESSOR 8801 CAPITAL BLVD RALEIGH, NC 27616 .. Subject:{ MIN NCD'1.::E1 NcATM, CARQUkA 00ARI ENVIRONMENT AND NATURAL, S Stormwater Perni t Renewal icrodt, Inc. t Number NCS0001.36 PAGE 01 lake County , Dear Perznittee: Your facility is currently covered for stormwater discharge under 11, DES Permit NCS0001.36. This peri riit expires on March 31, 2005. North Carolina Administrative Code (15A N C 2H.0105(e)) requiies that an opp 'cation for permit renewal be filed at least 180 days prior to expiration of current permit. In order -to assure I our . continued coverage under your permit, you must apply to the Divis of Water Quality (DWQ)' for gene afoi f your permit. To make this renewal process easier, we are informin ou in advance that your. permit Vil be expiring. Enclosed you will find:an individual permit renewal app - ation form, supplemental informatic n request, , and Stormwater Pollution Prevention Plan certification. Filing the application form along with the requested supplemental i J brmation will constitute your applic tion for renewal of your permit. As stated above, the application form mus a completed and returned alottg'wit a all' requested information'by October 1, 2004 in order for the permit t e renewed by March 31, 2045. Pailurc to request renewal by October 1, 2004 may result in a civil sessment of at least $500.00. Larger penalties ; may be assessed depending on the delinquency of the request. Disd arge of stormwater from.your facility without •• coverage under a valid stormwater NPDES permit would constitute violation of NCGS I43-215.1 acid could' result in assessments of civil penalties of up to $25,000 per day, If you have any questions regarding the permit renewal procedures ease contact Bill Mills of the Storm ater and General Permits Unit at (910) 733-5083, ext. 548. .[ Sin eIy,. Brz ey Bennett, Supervisor Sto water and General Permits Unit cc: Central Piles Storrttwattr and General Permits Unit Files Raleigh Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 %lophone 919.733-5083 , Fax 919.7 3-9919 An Equal Opportunity Affirmative Action Employer 1106 recycled/ 10% post -consumer piper I p� w`r"FoG PERMIT C OVERAGE , a RENEWAL A]?PLICATION FOR National Pollutant Discharge )Elirnination Syst Stormwater Discharge Permit 'Permit Number NCS000136 THIS APPLICATION MUST BE SIGNED AND RETIMNED AL WITH THE REQUESTED S' INFORIti1ATION TO TI EDIV. OF WATER QUALITY IN ORD FOR YOUR FACILrn'TQ I RENEWAL OF YOUR STORMWATER EIL IT NCS000136 .The following is the information currently in our database for yourft ility. Please review this infc and make all corrections as necessary in the space provided to the of the current information. OWNER INFORMATION OwnerlOrg. Name: XU& t=XO #X Ownex Contact: Mailing Address: Phone Number: Fax Number Email address: FACITTY ZIFORMATI41�! Facility Name: KrD4Xl}➢11X=XM- Facility Contact: Facility Address: 8801 CAPITAL BLVD RALEIGH, NC 27616 Phone Number: Fax Number E-mail address: PERMIT INFORMATION M=XXXX= Permit Contact: Mailing Address: 8801 CAPITAL BLVD RALEIGH, NC 27616 Phone Number: X9MMMbGX Fax Number: E-mail address: DISCHARGE IHEORMATICLN Discharge Receiving Water: NEUSE R1vER Stream Class: C NSW Basin: Sub -Basin #: 030402 Number of outfalls: CERTIFICATION I certify that I am familiar with the information contained in the belief such inf ation is true, Coe and accurate, t Signature times Z. Ziei{eHmier -Prim' or type name of person signing above Please, return this completed renewal application farm to: Individual Permit Rcr Attn: Aisha Lau Stormwater and General Ps 1617 Mail Service 0 Raleigh, North Carolina 2' i!iallinckre'4A inc. fames�L. zie enmier IA01' 'Canital Blvd. a1.ei ri- 7 ' S 1 J ENNTAL carefully , .. 1 . I ' 919-878-2895-' 919-878-2823 Tim.Rober s@'tycoheal h Tim Roberts i, —d /6—Lt3701 • Tim:h_Robertsft (rolthc re.co and that to the besi of my -knc Date jli r Plant Managex Title 1 s Unit -1617 and rwut Uq SUPPLENIENTA'L INFORMATION REQUIRED FO RENEWAL OF INDIVIDUAL DES• ` STORMWATER P01MIT . Tw2 copies of each of the following shall accompany this su littal in order for the application tobe considered complete: (Do not submit the site Stormwater Pgl&tion Prevention Plan) Initials ^ 1 I l . v A current Site Map from the Stormwater PolA, I ion Prevention Plan. The location of industrial activities (including storage of rnati ais, disposal areas, proeess,Areas anid loading and unloading areas), drainage suuct s, drainage areas for each outfall, utlding locations and impervious surfaces should be arly noted, 2. A sumtmary of Analytical Monitoring results ing the term of the existing permit (if your permit required analytical sampling). Do not' bmit individual lair reports. The st mrnary can consist of a table including such items ash itfall number, parameters sampled, ab results, date sampled, and storm event data. 3. A summary of the Visual Monitoring resu?is. o not submit individual monitoring reports. The summary can consist of a table includin Ach items as outfall numberi pare tors io surveyed, observations, and date monit 1 nducted. 4. A summary of the Bcst Management Practic utilized at the permitted facility, Summary should consist of a short narrative descriptio ' each BMP's in place at the facility, If the implementation of any BMP's is planned, pleZ z include information on. these B Ws. .5. A short narrative describing any significant ch inges in industrial activities at the p rmitred facility. Significant changes could include th ddition or deletion of work proces s, changes in material handling practices, chang in material storage practices, and/or changes in the raw materials used by the facil} . 6... Certification of the development and implem¢ ation of a Scormwater Pollution Pr vention Plan for the permitted facility (Sign and retur ttached form). �r If the final year analytical monitoring of the sting permit term has not been dom feted prior to filing the renewal submittal, then the st. years monitoring results should b submitted within 30 days of receipt of the lab tory reports. (i.e. do not withhold renewal submittal waiting on lab results) i Representative storm sampling may now be cl ducted anytime during the year.(th April to November window has been eliminated) and A., representative rainfall event is no defined as a storm event that measures great an 0.1-inch" and is preceded by a least 72 hours in which no storm event measuring gT f r than 0.1 inches has occurred. NPDES Stormwater Permit Renewal Mallinckrodt Inc. Permit Number NCS000136 Wake County Supplemental Information September 30, 2004 Item No. 1 Site MaP The Raleigh Pharmaceutical Plant is located at 8801 Capital Boulevard in Raleigh, North Carolina. The latitude and longitude of the facility are 35°54'03" North and 78°33'39" West, respectively. A site location map is provided as Figure 1, and a site plan is provided in Figure-2. The facility consists of approximately 27 acres of land which are used for pharmaceutical manufacturing operations, 29 land application fields (approximately 200 acres) permitted for wastewater residual application and approximately 350 acres of undeveloped property..The facility is bounded by: • Neuse River to the north; • Mallinckrodt Inc., Raleigh Medical Imaging Plant and Durant Road to the south; . • Capital Boulevard (US Route 1) to the east; and + North Wake County Sanitary Landfill and the Falls River Subdivision to the west. The facility began its operations in November 1966 and is engaged in the manufacture of specialty pharmaceutical products. The facility operates 24 hours per day, 7 days per week, except for approximately 12 days per year when the facility is shutdown for maintenance and general equipment inspections. Products include para-aminophenol (PAP) and acetyl-pars-aminophenol (APAP). The facility operates under Standard Industrial Classification (SIC) code 2833 - Medicinal and Botanicals (APAP). As shown in the industrial area site plan (Figure 3), the administrative buildings (Buildings 1, 2, and 10) are located along Capital Boulevard (US Route I) in the eastern portion of the site. The northern and western sides of the industrial area contain the support areas 'for the pharmaceutical manufacturing processes. The facility operations are centered in and around Buildings 201, 205 and 101. PAP is produced in Buildings 201 and 205, while Building 101 houses the production operations for APAP. Raw materials are transported to the facility in railcars, bulk tanker trucks and in drums and other portable containers. Prior to shipment off -site, the majority of the finished product is stored within the Building 51 Warehouse, located south of the manufacturing area. Additional finished product is stored in the Building 10 Warehouse. The -northern end of the industrial area is also the location of the facility's wastewater treatment plant (WWTP). The western side of the pharmaceutical manufacturing area contains the following: • bulk ASTs to the west of Buildings 201-205 for raw materials and products; • the Maintenance Building (Building 903); ' + the Boiler House (Building 901) and its associated fuel storage ASTs; •. the gasoline and diesel storage area to the west of Building 51; - • and the fire training area. There are six stormwater drainage zones at the Raleigh Pharmaceutical Plant as shown on Figure 2. Additional Figures attached to this application include: • Figure 4 Material Storage Practices Location Map; • Figure 5 Loading/Unloading Activities Location Map; • Figure 6 Outdoor Process Areas Location Map; 0 Figure 7 Dust/Particulate Generating Control Processes Location Map; and • Figure 8 Waste Handling Areas Location Map. NPDES Stormwater Permit Renewal Mallinckrodt Inc. Permit Number NCSOo0136 Wake County Supplemental Information September 30, 2004 Item No. 2 Analytical Monitoring Results As required by.the schedule in Permit No. NCS000136, seven sampling and analytical events were conducted at each stormwater discharge outfall during representative storm events over the term of the permit. A summary of analytical monitoring results is provided in Attachment I. Item No.3 Qualitative Monitoring Results ; As required by the schedule in Permit No. NCS000136, visual inspections of each stormwater discharge outfall is conducted twice per year. A summary of visual inspections is provided in Attachment;II. Item No. 4 Summary of Best Management Practices The following subsections present the current Best Management Practices implemented at"the Raleigh Pharmaceutical Plant. I. BMPs for Materials Storage Areas Table 1 provides a listing of the materials storage practices at the Raleigh Pharmaceutical Plant. The locations of the materials storage areas are shown on Figure 4. For each of the materials storage areas, Table 1 also lists the following: types of materials stored; the structural BMPs currently provided in the area; and the procedural BMPs implemented in the storage area. Based on the information provided in Table 1, the following 12-materials storage areas were identified as not posing a threat to the quality of stormwater from the facility: • Building 51 Warehouse (S-1) • Building 51A Warehouse (S-2) •, Hydrogen Tanks (S-8) - .. • Ammonia Tanks (5-12) • Building 100 (5-13) • Building 200/204 PAP Warehouse (5-18) • Building 10 Warehouse (5-22) Warehouse Northeast of Building 101(5-26). • Propane Aboveground Storage Tank (5-35) • Wastewater Filter Solids Accumulation Area (5-37) • Propane Aboveground Storage Tank (5-38) • Building 901 (5-39) • Building 907 Oil Storage (5-50) Structural and procedural BMPs for these areas include: • complete enclosure of warehouse storage areas with walls, roofing, and concrete flooring • absence of floor drains in warehouse storage areas; • provisions to store raw materials in well -conditioned packaging; • ' stacking materials at safe heights; • readily available absorbent materials; and/or • lack of stormwater concern due to the phase (such as gaseous) of the material. NPDES Storrawater Permit Renewal Mallinckrodt Inc. Permit Number NCS000136 Wake County Supplemental Information September 30, 2004 In addition to the areas listed above, there are several former storage areas that were active. at.the start of the stormwater management program. However, due to ongoing efforts to improve potential stormwater pollution sources and/or due to process changes, these areas are now either completely removed"from the property or are permanently inactive. These areas are noted at the end of Table 1 and include: • Former No. 6 Fuel Oil Tank (S4) • Former Storage Area West of Shot Pond (S-21) • Former Flammable Liquids Storage Area (S-28) • Former Waste Toluene Storage Tank Area (S-32) • Former Day Tanks at Building 205 (S-34) • Former Corrective Action Roll -Off Storage (S-36) The remaining storage areas were identified as potential threats to the quality of stormwater from the facility. Therefore, additional structural and/or procedural BMN were instituted to eliminate or reduce exposure of significant materials to stormwater, or divert stormwater run-off away from these areas. BMPs for these material storage areas are described in Table 1. H. BMPs for Loading/Unloading Areas Table 2 provides a listing of the 17 loadinglunload ing areas at the Raleigh Pliacrriaceuticai Plant. The locations of the loading/unloading areas are shown on Figure 5. For each of the loading/unloading areas, Table 2 also lists of the following: types of materials loaded/unloaded; the structural BMPs currently provided in the area; and the procedural BMPs implemented in the area. Based on'the information provided in Table 2, two of the 17 loading/unloading areas were identified as not having the potential to adversely affect the quality of stormwater-from the facility: • Building 51 Warehouse (L-1) • Loading/unloading dock at Building 100 (L-10). Structural and procedural BMPs for these areas include: • bumper pads which form a tight seal between the trucks and the building; i • canopies over and flaps on the sides of the loading(unloading area; • adjacent driveways sloped toward drainage trenches; • material handling operations conducted inside the tractor trailers and the warehouse; • provisions to .place materials on pallets; stacking materials at. safe heights; readily available ! absorbent material; and utilizing trained fork lift operators. In addition to the areas listed above, there are several former loading/unloading areas that were active at the start of the stormwater management program. However, due to ongoing efforts to improve potential stormwater pollution sources and/or due to process changes, these areas are now either completely removed from the property or are permanently inactive. These areas are noted at the end of Table 2 and include: • Former K083 Aniline Tar Loading/Unloading (L-5) • Former Waste Toluene Loading (L-15) • Former Thion 1 Chloride and DMF Unloading � Y g Area � (L-16 ) ill. r NPDES Stormwater Permit Renewal Mallinckrodt Inc. Permit Number NCS000136 Wake County it Supplemental Information September 30, 2004 The remaining loading/unloading areas were identified as potential threats --to the quality of stormwater from the facility. Therefore, additional structural and/or procedural BNTs were evaluated to eliminate or reduce exposure of significant materials to stormwater, or divert stormwater run-off away from these areas. BMPs for these loadinglunloading areas are described in Table 2. III. BMPs for Outdoor Process Areas Table 3 provides a listing of the four outdoor process areas at the Raleigh Pharmaceutical Plant. The locations of the outdoor process areas are shown on Figure 6. For each of these outdoor process areas, Table 3 also lists the following: types of materials processed; the structural BMPs currently provided in the area; and the procedural BMPs implemented in the area. Based on the information provided in Table 3, the process area of the WWTP (P-4) was identified as not having the potential to affect the quality of stormwater from the facility. Structural and procedural BMPs for this area include plastic liners in the steel tanks, high level alarms, flow control devices, a water leachate system that collects minor spills, and inspections performed in accordance with facility Standard Operating Procedures (SOPS). The maintenance wash pit (P-2) and PAP Plant Deluge Retention Basins (P-3) were also identified as not being significant sources of potential stormwater contamination. The Fire Training Area (P-1) was identified as a potential threat to the quality of stormwater from,the facility. The BMPs for the outdoor process areas are described in Table 3. IV. BMPs for Dust/Particulate Generating Control Devices Table 4.1ists the four-dust/particulate generating control devices at the Raleigh Pharmaceutical Plant. The locations of the dust/particulate generating control devices are shown on Figure 7. For each of these devices, Table.4 lists of the following: types of materials; the structural BMPs currently provided in the area; and the procedural BMPs implemented in the area. Based on the information provided in Table 4, all four devices are identified as not having potential to adversely affect stormwater. V. BMPs for Waste Handling Areas Table 5 provides a listing of the waste handling areas at the Raleigh Pharmaceutical Plant. The locations of the waste handling areas are shown in Figure 8, except for the Land Application Fields (W-15), which are noted on Figure 2. For each of the waste handling areas, Table 5 also lists of the following: types of materials accumulated; the structural BMPs currently provided in the area; and the procedural BMPs implemented in the waste handling area. There is one former waste handling areas that was active at the start of the stormwater management program. However, due to ongoing efforts to improve potential stormwater pollution sources and/or due to process changes, these areas are now either completely removed from the property or are permanently inactive. This area is known as the Former Open -top Roll -off Between Rail Yard and Acetic Acid Loading Station (W-12) and is noted at the end of Table 5. Based on the information provided in Table 5, only the Land Applications Fields were identified as potential threats to the quality of stormwater from the facility. The BMPs and inspection schedules for the Land Application Fields are specified in Non -Discharge Permit WQ0005537, l` 4 1 NPDES Stormwater Permit Renewal Mallinckrodt Inc. Permit Number NCS000136 Wake County Supplemental Information September 30, 2004 Item No. 5 Narrative Description of Significant Changes in Industrial- ctivities Changes to industrial activities and stormwater management improvements are described below. Drainage Zone #2. In 2002, a new valve was installed upstream of Outfall # 2 in Drainage Zone #2. This . j valve is normally operated in the closed position. Drainage Zone #3. Stormwater runoff collection was improved in 2003 in the area between Buildings 101 and 201, west of Building 2. An asphalt curb has been built along the eastern side of the pavement between the acetic acid tank farm and the 201/205 bin staging area so that sheet flow is captured and routed into the trench drain that flows north from the 2011205 bin staging area to the process sewer. Asphalt curbs have also been built west of the acetic acid tank farm, isolating the flow west from this area and directing it to a sump, which is manually pumped to the process sewer. In January 1997, Mallinckrodt constructed an earthen fill embankment through the stormwater retention pond under the approval of Nationwide General Permit Number 38 issued by the USACOE,.Wilmington ' District. The embankment acts as a hydraulic barrier, separating stormwater run-off associated with the manufacturing areas and fields located east of approximate North Carolina State' Plan Coordinate E 2,128,0001 (drainage zone #3A, approximately 260 acres) from stormwater runoff associated with the land application fields located west of approximate North Carolina State Plan Coordinate E 2,128,000 (drainage zone #3B, approximately 172 acres).. The throttling device installed in the 'dam wall for the' Stormwater retention pond has been closed since December 28, 1996. The stormwater retention pond has a surface area of approximately 23.7 acres and capacity of approximately 15 million gallons. With the throttling device closed, outfall #3 has been relocated west of earthen fill embankment. Drainage z , zone 3B discharges stormwater from the land application fields located east of approximate North Carolina State Plan Coordinate E 2,128,000 through outfall #3 to the wooded area drainage system located north of the stormwater retention pond and eventually discharges into the Neuse River. Mallinckrodt received authorization from NCDENR on June 10, 2001 to retain this diversion measure as a permanent structure under Permit No. 39. K Item No. 6 Certification of the Development and Implementation of a Stormwater Pollution ,,.. Prevention Plan ' Mall inckrodt has developed and implemented a Stormwater Pollution Prevention Plan (SPPP) for the Raleigh Pharmaceutical Plant. The Environmental Coordinator or his designee is responsible for managing the following programs contained within the SPPP document: • Stormwater management plan; • Spill prevention and response plan; -- • Preventative maintenance and good housekeeping program; and • Training program. North Carolina State Plan Coordinate, Ref. 1984. 5 NPDES Stormwater Permit Renewal Mallinckrodt Inc. Permit Number NCS000136 Wake County Supplemental Information September 30, 2004 In addition, the Environmental Coordinator or designee will be responsible for updating the SPPP. The 41 SPPP requires amendment whenever there is a change in design, construction, operation, -or maintenance that has a significant effect on the potential for the discharge of pollutants to surface waters. In addition, the SPPP should be reviewed and updated on an annual basis. The SPPP Certification is included in . i Attachment M. 6 I : 24,000 VICINITY MAP MALLINCKRODT INC. RALEIGH, NC o utioi�s Inciusrtsal & Fnvirollmen[a! SCCv1Cf� 3722 Benson Drive. Ralagh, NC 2T809 Phone (919) 873-1060. Fax (919) 673.107J Created bj YJ Project: 0380.OQA2.MKGR Checked by 80 Date: Mar, 2004 File: FQ%re 1 Softxare: ESRI AmMap 8.3 FIGURE 1 M M M FI FI M r r e So cations Indusrria! & Environmenca! Services 3722 6£NSON DRIVE RALEIGH, NORTH CAROLINA 27609 TEL.: (919) 873-1060 FAX.: (919) 873-1074 MALLINCKRODT RALEIGH PHARILACEU'FICAL PLANT 8801 Capilel Blvd. Raleigh, NC 27818 f � I ' SYMBOL LEGEND DENOTES PROPERTY BOUNDARY k ADJACENT PROPERTY BOUNDARIES DENOTES DRAINAGE ZONE BOUNDARY LINE DRAINAGE ZONES 3.4.3 S INCLUDE 200 ACRES OF USABLE IRIGGATION FIELDS FOR SLUDGE INJECTION. DENOTES STREAM DENOTES OUTFALL DENOTES RIVER DEMOTES RETENTION POND AREAS BERM s• DIVERSION DITCH - 11 i ..` 1 4 I 200' 0 400' 800' 1200' 1600' w+ >CAU I I • BAg A/AP PROMM er 11ALL1NOMl Df --CAL LNG ALL WCATIONS ARE APM)aYATED. AND ARE TO OE nE10 VUMED. FIGURE SITE PLAN MALLINCKRdDT INC. RALEIGH, NORTH CAROLINA 2 0 LEGEND: � DENOTES CONTROL VALVE o DENOTES GRATE (TYP.) a = • -DENOTES CLEAP40UTS j r DENOTES MANHOLES (TYP.) DENOTES STORMWATER TRENCH ' F" DENOTES HEADWALL WITH CONTF40L VALVE m , DENOTES HEADWALL ONLY >> ' DENOTES OPEN SLOPED DITCHES z 0 ♦ STOR►IWATER DIRECTION OF FLOW ZONE i T DENOTES STORMWATER UNDERI:ROUND 38 DENOTES DRNW4CE ZONE BOUNDARIES a I. MATERIAL STORAGE REAS_ � I 51 WAREHOUSE Z 0 I Y µ 6 n ~ ` »>s7>}7 j7 �v BU�I DIP4M 51A WAREHOUSE 2 j��� 6 n 't NO.2 FUEL OIL STORAGE TANK } '�-� I •5 7 '1 A,� hr �� FORMER N0.6 FUEL OIL TANK A ,1Ah i, 'A! KOa3l1N ANtE TAR TANK AT'BOtt£R HOUSE _ r r 0 ♦, 'yT"�� a n 'A'uAINiEt+AnCE 13UI Fki1G r O U �i •j �y M si USED EOUIPYENT STORAGE AREA _ AIM » �_ � „vy� tart ♦ HYDROGEN TANKS � i _ n A laro r '� h s 1' DRUM STORAGE AREA ijj� _ 1 n n �'y� j POW I 63 P• �Ia TA14KTANK FARM ON HILL O i.�-LLl� + ® n�n W - 5- v �Y rr �i N' AMMONIA TANKS ] ^ rj= li 3-13 o m ` I �- ;� E +at f v��� T 5_u , + ' ♦ BUILDING 100 TANK FARM WEST OF 1'AIIDIrIG 101 z ` nIE I w ,rs 'A� l+ ' i, �TANK FARM NORTH OF BLIiLDvaG 101 U 4 AWA I q S ter 5 12 ,,j1� ® �_ , PAP -TOTE' STORAGE _ rhrrrr \— _ v rr 4G� -"%,�n STORAGE PAD SOU-N OF WLDWO 201 zzz rr c«<GZrC<rrc «« - S c < L »» 7>»>7>»>»»»>»»7 r�' BVLDaiO 200 / 204 PAP wAREh10USE 7»>»> a»» �� ,� KOE3 ANILINE TAR STORAGE TANKS S1A 5 777 �> '�a��° HAZARDOUS WASTE STORAGE PAD 51 '°� 7� ^ 200 204 s-z y euI1DINc 10 wAKEilousE W �_1 101 201 sl 05 I I as Poo , TANK FARM AT WWTP G _ Pb* M usq �" .. t !~x. wA511wG AREA/CATALYST STORAGE AREA S--1 • 5-32 5_ r� l5 --1 O s`P I�ASL Aa ECROUND STORAGE TANKS I O - 16 WAREHOUSE NORTHEAST OF BUIDM 101. - • C) FUEL STORAGE AREA v S` {+t ~ 1 Sp STORAGE PAD NORTHWEST of ETNIRONYp{TAL L/�B - «««<----c<ec«c< €€ �42 �' _ ❑ S-e ANSUNE STORAGE TAW(5) AT BUNMM 201 . - L <C< •. E ' 2 »».> .' � k n�7>�1 ❑ r \1 ��° Dt• H2O BUIWNG CLL SCUry^; - i�•Gt.'S <cci Epl,'.tPM~I� u cc P+D > / � s- TANKP FORMER WASTE TOLUENE STORAGE TAAREA PROPANE ASOR&GROUND STORAGE TANK ZO.1 V E p »» > »»E 7, wAST111rATER FILTER'SLUDGE ACCWULATION AREA ` rO1*ICy . 1 G EQV!71,tV, I _40 • 24e PROPANE ABOVE GROUND STORAGE TANK BUILDING 401, BOILER TREATMENT CHEMICALS AND 01 H 0 BUILDING y i 0 • I _ 7�»yam' CHEMICAL STORAGE AREA «cc««< » > 2>>> H102 TOTE LOCATION ?� j' P-f TRANSFORMER . -- l TRANSFORMER SUBSTATION /I SV TRANSFORMER SUBSTATION /2 US w TRANSFORMER SUBSTATION /3 is A TRANSFORMER SUBSTATION /4 - TRANSFORMER SUBSTAMN /5a P-E TRANSFORMER SUBSTATION j1 Pn P-E TRANSFORMER SUBSTATION /2 0 - 150' 75' 0 150' m. 4S0' r". 750. _ ♦ P-E TRANSFORMER SUBSTATION /3 0 _ BASE MAP PROVIDED BY MAUJNCKRODT CHEMICAL INC- APRIL 2004 w PLANT SITE - MAP SCALE ALL MAP I ARE A?PROIIMATED. AND ARE TO BE FIELD VERIFIED. y . ��° BLmAING 907 On- STORAGE F=RE: • MATERIAL STORAGE PRACTICES S ions ALLINCKRODT LOCATION MAP o ut Industrial & Environmental Services N " H INC. 4 3722 BENSON DRIVE RALEIGHIGIi, N�RYCARE?LINA RALEICH PHARMAC$i]T1CAl. PLANT = � - RALEIGH. NORTH CAROLINA 27609 0801 Capital Blvd. Raleigh. NC 27518 TELL: (919) 873-1060 FAX.: (919) 873-1074 �, _-..-,_..,.... .. -• B. ZONE 2 n n /� ^ -• n ^ fel chF• n�' x�� � /I� t ZONE 1 15W 75' 0 ISO, 300' 450SOO, 750' PLANT SITE — MAP SCALE I Industriai & Envitonment:� Services 3722 BENSON DRIVE RALEIGH. NORTH CAROLINA 27609 TEL: (919) 873-1060 FAX.: (919) 873-1074 FAwr 2 ZONE 2012 2001204 1 ALLINCKRODT RALEIGH PHARMACEUTICAL PLANT 8801 Capital Blvd. Raleigh, NC 27615 LLL]] V �V ` - � �elk 1 eh I — DENOTES STORWWATER TRENCH_ �ti W aa,c r DENOTES HEADWALL WITH r g CONTROL VALVE our j *h DENOTES HEADWALL ONLY Swocc A M� hh rope DENOTES OPEN SLOPED DITCHES I'4 7Y N h .-� »�. k STORWWATER DIRECTION OF FLOW 1 77�7~y - `f > > DENOTES STORWWATER wax I ` . UNDERGROUND .._. n � \ [ 1 DENOTES DRAiNACE ZONE BOUNDARIES -LOADING /UNLOADING AREAS/N_ ADING ARS: �»»»>p4 •-- L_i I stt ■ BUILDING 51' WAREHOUSE LOADING/UNLOADING t-x Pope R,m, w BUILDING 51A WAREHOUSE LOADING/UNLOADING sor I I - %L S-Ly - ■ ACEi1C ACID LOADING STATION NORTH OF BUILDING 1 Toro : L-4 I 0 f i RAILCAR AREA LOADING/UNLOADING o W FORMER K083 ANILINE TAR LQQXNG/UNLOAOING wwne i L-a ❑ �s i ■ TANK FARM AT WWrP LOADING/UNLOADING �--5%� x ❑ �`` - - A _ BUILDING 10 WAREHOUSE LOADING/UNLOADING L■ L04DING/UNLOADING AREA BEHIND BUILDING 101 r y7 y R N0.2 FUEL OIL UNLOADING AREA »> > »>>7 ! L-10 ■ LOADING/UNLOADING DOCK AT BUILDING 100 t L-1t W MASL LOADING/UNLOADING L-7 7 i 7'>>'7 LA2 VEHICLE FUEL LOADING/UNLOADING AWNE UCK t«««« 10 » »»»ate 7>rj7 to WIM SIDE PAP PLOADING AP LOADING/UNLOADING 7 ■ ANHYDROUS AWMONIA UNLOADING U5 • BASE MAP PROVFOED BY.4IALUNC701COT CHEMICAL INC. APRiL 2004 - ALL LOCATIONS ARE APPROIaNATEO. AND ARE TO BE FIELD VERWIED. I - 1 i i FIGURE LOADING / UNLOADING ACTIVITIES LOCATION MAP MALLINCKRODT INC- 5 RALEIGH, NORTH CAROLINA LEGEND # DENOTES CONTROL VALVE 4 DENOTES GRATE (TYP.) DENOTES CLEANOUTS (TYP_) M- DENOTES MANHOLES (TYP.). DENOTES STORMWATER TRENCH DEMOTES HEADWALL WITH g CONTROL VALVE DENOTES HEADWALL ONLY >>> DENOTES OPEN SLOPED DITCHES do STORMWATER DIRECTION OF FLOW DENOTES STORWWATER UNDERGROUND DENOTES DRAINAGE ZONE BOUNDARIES PROCESS AREAS: P-1 FIRE TRAINING AREA P-Z WASH PT AT MAINTENANCE BUILDING a-3 • PAP PLANT DELUGE RETENTION BASINS. 0 WASTE WATER TREATMENT PLANT _ - 15W 75' 0 15W 0 300'. ISO' am' 750. - KL LOG7fOt+s iutE �rr�=" �j+o �� @;KF1FlDn%�' . PLANT SITE — MAP SCALE V• OUT DOOR PROCESS AREASrV � t10r1S ALLINCKRODT LOCATIQN' MALLINCKRODT INC strial & Environmental Services RALEiGH, NORTH CAROLINA 3722 BENSON DRIVE RALEIGH, NORTH CAROUNA 27649 RALEIGH PHARMACEUTICAL PLANT TEL: (919) 873-1060 FAX, (919) 873-1074 8801 Capital Blvd. Raleigh, NC 27616 " FIGURE: (.1 Table 1 - Materials Storage Practices Mallinckrodt Inc. Raleigh Pharmaceutical Plant - Revised: April 2004 Storage Area Location and Implemented Best Management Practices (B141Ps) Location: South of the building 51A warehouse in Drainage Zones and 2 Materials: Granular APAP (in cardboard drums). APAP powder (in cardboard drums and boxes), 3121-ES Dust Command, Perl-Lite, ice melt, lime, Sweeper cleaning solution, paint, paint thinner, self -shrinking bottle closures, Building 51 Warehouse cardboard packaging, glass jars. and wooden pallets (S-1) Structural B1IPs: This storage area is within a completely enclosed building with concrete flooring and no floor drains. Procedural BN[Ps: Provisions are made to store raw materials in wCil- conditioned packaging, stack materials at safe heights, and place materials on pallets. There are also dust control materials readily available to controls ills. Location: North of the building 51 warehouse and,south of building 100 in Drainage Zone 2 N'laterials: This storage area contains the following: catalyst, 55cgat metal drums of sodium hydrosulfite; 55-gal drums Virtex RD special powder; ethomeen d12; 55-gal cardboard drums of granular citric acid; 55-gal cardboard drums of carbon -based catalyst; cardboard Building 51A Warehouse sacks of sodium metabisulfiite; 55-gal metal drums of caustic potash flake; 55-gal metal; and cardboard drums (S-2) and boxes of APAP. Structural B11Ps: This storage area is in completely enclosed building with concrete Flooring and no floor drains. Procedural BMPs: Provisions are made to store raw materials in well - conditioned packaging, stack materials at safe heights, and place materials on pallets. There are also absorbent materials readily available to controls ills. Location: Southwest of building 901 (boiler house) in Drainage Zone 2 Materials- #2 fuel oil Structural W%[Ps: This aboveground storage tank is located within a No. 2 Fuel Oil Storage Tank. concrete secondary containment dike. (S-3) Procedural B'N[Ps:. Stormwater that collects in the bermed area is inspected. If the stormwater is found to be clean, it is manually pumped out. Fluid elevation in the tank is closely monitored during re -fueling to prevent over -filling. Location: Northwest of building 901 in Drainage Zone 3 Materials: K083 aniline tar Structural BMPs: This aboveground storage tank has a canopy to divert stormwater and is built with secondary containment in the form of a concrete dike equipped with a sump. The containment structure will hold the I0,000-gallon capacity of the tank; however, there is no additional Freeboard. K083 Aniline Tar Tank at Boiler House Procedural BMPs: The tank area is inspected daily and the concrete dike (S-5) and sump in this storage area are inspected after each shift for stormwater accumulation. Stormwater accumulation in the sump or diked area is manually pumped out to the hazardous wastewater tanker. Filling the tank is limited to 8,400 gallons or less to allow for the containment of the contents of the tank plus allow for Freeboard (see Table I. S-19; Table 2, L-5; and Table 5, W-17). Table 1 - Materials Storage Practices Mallinckrodt Inc. Raleigh Pharmaceutical Plant Revised: April 2004 Storage Area Location and Implemented Beik'&6nagement Pracliccs(BNlPs) Location: North of the #6 fuel oil tank farm and west of building 101 in Drainage Zone 3 Materials: The following materials are stored on the east side of the building: compressed gas cylinders; surplus mot6rs and metal parts: wooden pallets; piping; and the piping rack storage within a metal fence. The following materials are stored on the north side of the building: miscellaneous equipment and parts from the production lines: APAP hoppers; and empty synthetic lubricant drums. The following materials are stored on th&west side of the building: a 16-tote oil dispensing system which is currently not used and will be phased out in 20005-. a parts washing system; wooden boxes, and Maintenance Building miscellaneous equipment and parts from the production (S-6) lines. The following materials are stored on the south side of the building: miscellaneous equipment and parts from the production lines; cardboard boxes; and scrap metal. Structural BivlPs: There is currently roofing over the entire raised concrete stab area on the west side of the maintenance building and a pre -cast metal berm beneath the 16-tote oil dispensing system which is located on the concrete slab. However. there are no containment provisions for the concrete slab where the loading operations are performed, as this area is riot's high potential source for stormwater contamination. Procedural BINIPs: All equipment, parts and scrap material should be cleaned to remove significant material residues prior to placement outside. Location: West of buildings 201 and 205 near power transmission Used Equipment Storage Arta line, in Drainage Zone 3 (S-7) Materials: New and used surplus equipment Structural BMPs: None related to stormwater Procedural BMPs: Equipment is thoroughly washed and insulation is removed prior to being stored in this area in accordance with facility standard operating rocedures. Location: Northwest of building 903 in Drainage Zone 3 Materials: Four hydrogen tanks: two containing gaseous hydrogen and two containing liquid hydrogen Hydrogen Tanks Structural BMPs: None related to stormwater tS g) Procedural BNIPs: None related to stormwater, as this area is not a stormwater concern due to the fact that at normal vapor pressure hydrogen is in the gas phase. Location: Northwest of building 101 and east of building 903, beyond the railcar loadinglunloading area in Drainage Zone 3 Materials: Empty totes and empty drums which once contained taw materials Structural BMPs: None relating to stormwater Empty Drum Storage Area Procedural BMPs: Prior to being placed in this storage area, non -returnable (S 9) and general returnable drums/totes are thoroughly rinsed according to facility standard operating procedures prior to being crushed or returned. Returnable drums/totes including hydrogen peroxide, ethomeen, and aqua ammonia are returned to the vendor for reuse. There is also an Empty Drum Standard Operating Procedure that operators follow for the handling of empty drums. t t I Table 1 - Materials Storage Practices Mallinckrodt Inc. Raleigh Pharmaceutical Plant . Revised: April 2004 Storage Area Location and Implemented Best'blanagement Practices (BMPs) Location: Southwest of the ammonia tanks and northwest of the empty drum storage area in Drainage Zone 3 Materials: Acetic acid 207r, nitrobenzene, sulfuric acid, and acetic Tank Farm on the Hill anhydride (empty tank for aniline) Structural BMPs: This storage area has a divided concrete dike which allows for segregation of incompatible materials should a spill occur. There is a sump located in each of the diked areas. The tanks in this area are also equipped +pith overflow detection devices. Procedural BMPs: Stormwater is allowed to accumulate in the sumps and subsequently tested. Stormwater is then diverted to the W WTP or to the stormwater conveyance ditch. Location: Southwest of buildings 201-205, northeast of the tank Ammonia Tanks farm on the hill in Drainage Zone 3 (S 12) Materials: Anhydrous ammonia (gaseous) Structural BMPs: An earthen berm was constructed in 1999• Procedural BMPs: Stormwater that collects in the earthen berm is manually pumped out and discharged onto the ground.' Location: Northeast of building 51 A and southwest of building 101 in Drainage Zone-3,_ Materials: APAP (granular and powder), PAP, bottles with caps, cardboard packaging, filter paper, filter cloth, safety Building 100 absorbent, dense soda ash, 20 gal drums Citric Acid, (5-13) rock salt, L-23 cleaner, and urea Structural BMPs: This storage area is in a building fully enclosed with concrete flooring and no floor drains. Procedural B41Ps: Provisions are made for stacking materials at safe heights and placing materials securely on pallets to prevent tipping. There are also absorbent materials readilX available to controls ills. Location: On the southwestern side of building 101 in Drainage Zone 3 Materials: Potassium hydroxide, 2nd crop mother liquors, APAP mother liquors and crude mother liquors. Tank Farm West of Building 101 Structural BMPs: The tanks in this area are contained by a dike. The dike (5-14) drains into a sump that drains to the process sewer system. In the raised -slab area north of the tank farm and the adjacent_ upper dike area, a topping slab has been poured and re -sloped to drain toward the building process sewer system. Concrete curbs have been added at the perimeter of the slab. Procedural BMPs: None related to stormwater Location: North of building 101 and south of building 201 in Drainage Zone 3 Materials: Acetic acid (sunscreen tanks are empty and no longer in Tank Farm North of Building 101 use) (5-15) Structural BMPs: This storage area has concrete berms and a drainage trench equipped with a drain valve. Procedural BMPs: The drain valve in the bermed area is operated in the locked closed position. Stormwater is manually pumped to the process sewers stem. Location: Several areas north of building 101 and east of building 201 in Drainage Zone 3 Materials: Dried PAP in tote bins and bulk bags, along with miscel[aneous equipment PAP Storage Structural BNIPs: Curbed areas with sumps to collect accumulated (5Stor - rainwater. Rainwater will be discharged to the site process sewer system. ProceduralBMPs: The valves on the bottoms of the tote bins are closed and the bins are rinsed with water to remove excess PAP from the outside of the bins before placing the bins outside. Table 1 - Materials Storage Practices Maliinckrodt Inc. Raleigh Pharmaceutical Plant Revised: April 2004 Storage Area Location and Implemented Best hianagemenl Practices (BN1Ps) Location: Southeast of building 201 in Drainage Zone 3 ' Materials: Bulk storage (greater than 1320 gallons or 24, 55-gal drums) of raw materials including: metal drums of spent catalyst residues; plastic totes of sodium hydroxide; Storage Pad South of Building 201 ethomeen totes; potassium hydroxide totes: and "plastic (S-17) totes of SAG 2001 defoaming agent Structural Bh1Ps: Some storage in curbed area with sump. Accumulated rainwater is discharged to the site process sewer. Procedural BbIPs: The drums in this area are inspected for signs of. deterioration. Location: North of building 201 in Drainage Zone 3 Materials: Raw materials including: cardboard, catalyst, empty 55- gal metal drums, PAP is supersacks and drums, todium hydrosylfite drums, sodium metabisulfite drums,. Building 2001204 PAP Warehouse ethomeen, and SAG 2001. (5-18) Structural B-N1Ps: The storage area is in a building that is fully enclosed with concrete flooring and no floor drains. Procedural BdIPs: Provisions are made for stacking materials at safe heights and placing materials securely on pallets to prevent tipping. There are also absorbent materials readily available to controls ills. Location: On the northeastern corner of building 205 in Drainage Zone 3 Materials: K083 aniline still bottoms Structural BMPs: The tanks in this storage area are covered by a canopy and built with secondary containment in the form of a K083 Aniline Tar Storage Tanks concrete dike. (S-19) Procedural BMPs: Accumulated stormwater in this area is pumped out of the dike after a storm event, collected in containers, and transferred to the hazardous wastewater tanker (see Table 2, L-5 and Table 5. W-17). Filling the tank is limited to 8,400 gallons or less to allow for the containment of the contents of the tank plus allow for freeboard. Location: East of building 205 in Drainage Zone 3 Materials: Hazardous waste, empty drums, plastic totes of aqua ammonia, and plastic totes of hydrogen peroxide Structural B\1Ps: The hazardous waste storage pad has a full roof and walls on the north, east, and south sides. This area also has a concrete pad that has epoxy coating and is sealed with "Waterstop". The base is sloped to collection trenches in the rear of the storage area. There is also a speed bump on the western side that is open for roadway access and prevents rainwater from running onto the pad. Hazardous Waste Storage Pad Procedural BMPs: Hazardous waste materials are stored in appropriate new (S-20) drums depending on the nature of the hazardous waste or hazardous material to ensure no incompatible materials stored in the same bay. The drums that are sealed are then placed four to a pallet (maximum) with all drums touching to prevent tipping. Provisions are made to stack drums at safe heights and adequate aisle space is maintained between the pallets. Stormuater accumulation in the drainage trenches at the base of the pad is manually pumped out. Uncontaminated stormwater is sent to the process sewer for disposal. Stormwater that is contaminated is sent off site for treatment and disposal. Location: Southeast of the W WTP in Drainage Zone 3 Materials: Urea 4611 N. hydrated lime, PAP, APAP, pumps and Building 10 Warehouse misc. equipment. Structural BIVIPs: This building is fully enclosed, has concrete floors, and (S-22) has no floor drains. Procedural BMPs: Provisions are made to store raw materials in well - conditioned packaging, stack materials at safe heights, and place materials on pallets. 1 Table 1 - Materials Storage Practices Mallinckrodt Inc. Raleigh Pharmaceutical Plant Revised: April 2004 Storage Area Location and Implemented Best -Management Practices (BMPs) Location: Northeast of the WWTP in Drainage Zone Materials: Acetic acid, phosphoric acid, and magnesium hydroxide Structural BMPs: The storage tanks are in a segregated concrete dike and Tank Farm at W WTP have drainage valves that are maintained in the locked (S-23) closed position. Procedural BMPs: The stormwater that collects in the diked area is checked visually for signs of contamination and for odor prior to being manually 2umped out. Location: Southwest comer of building 241.in Drainage Zone 3 Materials: Spent Catalyst. SAG 2001, miscellaneous equipment Structural BMPs: This recessed area has a roof, brick floor, walli on the Washing Area/Catalyst Storage Area west and south sides, the raised -slab floor of building (S-24) 201 on the north side, and a concrete pad on the east side. A sump and pump are also located in the northwest comer. Curbs have been added along with a sump. Accumulated water is discharged to the process'sewer. Procedural BMPs: None related to stormwater Location: Northwest of the PAP Plant in Drainage Zone 3 Materials: Ammonium sulfate Structural BIIIPs: The four steel tanks in this storage area are plastic lined, have epoxy coatings, and are equipped with hater MASL Aboveground Storage Tanks leachate systems under the tanks which collects minor (S-25) leaks or spills and redirect the material back into a MASL tank. The existing containment area is comprised of earth berms,- ditches and an isolation slide gate. Procedural BMPs: The tanks have "false bottoms" and pipes. Operators frequenlIX check for signs of stormwater accumulation. Location: Northeast of building 101 in Drainage Zone 3 Materials: PAP (in drums, super sacks and bins) and lime.' Warehouse Northeast of Building 101 Structural BMPs: This area is inside of a fully enclosed building with (S-26) concrete flooring and no floor drains. Procedural BMPs: None related to stormwater. Location: Southeast of the boiler house (Building 901) and west of the building 51 warehouse in Drainage Zone 2 Materials: Fuel (unleaded gasoline and diesel) Structural BMPs: The above ground storage tanks are housed in a recessed concrete containment area. A 4' wide by 6" high, sloped concrete berm was added to an existing 12'x 30'concrete pad, adjacent to the west side of the tank containment Vehicle Fuel Storage Area area in the loading/unloading area (L-12). This berm has (S-27) doubled the containment capacity of the storage area. The joint formed at the union with the existing concrete was scaled with Sikadur 31, and penetrations into the existing concrete were sealed with a butyl rubber water slop. : Procedural BMPs: There are no drains from this area. Stormwater that accumulates in the dike and in the bermed pad is manual!y eum ed out. Location: NW of the Environmental Lab (Building 15) in Drainage Storage Pad Northwest of Environmental Lab, materials: Zone 3 Surplus equipment and flexible pipe. Wastewater Treatment Plant Area Structural BMPs: This area is covered with a tin roof and is partially paved {5 29) with an asphalt floor. Procedural BMPs: None related to stormwater Location: On the northeastern comer of building 201 in Drainage Zone 3 Materials: Aniline. Aniline Storage Tanks Structural BMPs: These storage tanks are located in a concrete dike that (S-30) has a drainage valve leading to the process sewer. Procedural BMPs: Stormwater that accumulates in the diked area is manually released to the process sewer. Table 1 - Materials Storage Practices Mallinckrodt Inc. Raleigh Pharmaceutical Plant Revised: April 2004 Storage Area Location and Implemented Bes N"lanagement Practices (gI41Ps) Location: North of Building 901 (boiler house) in Drainage Zone 2 Nfaterials: Plastic 55-gal drums of sodium hydroxide solution and Diamond Crystal rock salt Structural BMPs: This storage area is completely enclosed within the walls Deionized Water Building and roofing of the building. There are two rooms in this (S-31) storage area with floor drains that are connected io the process water sewer system. The doors on the eastern and western sides of the building can be closed. Procedural BAIPs: Provisions are made to store materials in original` containers and stack containers on wooden pallek.. Location: North of building 2 adjacent to the drainage ditch in Drainage Zone 3 Propane Aboveground Storage Tank 14laterinls: Propane - (5-35) Structural BMPs: None related to stormwater Procedural BNlPs: None related to stormwater. Location: At the northeast comer of the BQ Pond, adjacent to the metering station in Drainage Zone 3 Wastewater Filter Solids Accumulation Area Materials: Residual Solids filtered out of influent wastewater (5-37) Structural BMPs: Drum is stored on a coa(:rctc•pad and is kept closed when not in use. Procedural BMPs: None related to stormwater. Not identified as an area of significant stormwater contamination. Location: North of fuel storage area Propane Aboveground Storage'iTank' Materials: Propane (S-38) Structural BNlPs: None related to stormwater ' Procedural BNIPs: None related to stormwater. Location: Building 901 (Boiler House) in Drainage Zone 2 Aiaterials: TRI-ACT-1800, Potassium Hydroxide, Sodium Bisulfate. Building 901, Boiler Treatment Chemicals and Distilled Sodium Hydroxide, Sodium Tripolyphosphate, resin cleaner, fuel oil additive, synthetic compressor lubricant, Water Storage Area rock salt. and boiler treatment chemicals. (S-39) Structural BhIPs: This storage area is inside of a fully enclosed building with concrete flooring and no floor drains. Procedural BMPs: Provisions are made to stack drums at safe heights and lace drums on pallets. Location: West of building 201 in Drainage Zone 3 Materials: H2O, Hydrogen Peroxide Tote Location Structural Bi41Ps: The H±O, tote is located on a secondary containment (S-40) spill control pallet. Procedural BhiPs: Any contaminated stormwater that is accumulated in the spill control pallet is manually pumped to the process sewer. Location: North of Building 903 (Maintenance Building) in Drainage Zone 3 Materials: Electrical infrastructure equipment that may contain up to 1,348 gallons of transformer oil. Structural BLNIPs. A 12-inch high, crush -and -run gravel dike surrounds this Progress Energy (P-E) Substation transformer station that is owned, operated and (S-41) ntainlained by P-E. Accumulated rainwater percolates through gravel or evaporates. Procedural BINIPs: The facility is periodically inspected by Mallinckrodt personnel for indicators of contamination (color, foam, sheens, stains and odor). P-E will be contacted immediately if physical indicators of contamination are observed. t Table 1 - Materials Storage Practices Mallinckrodt Inc. Raleigh Pharmaceutical PIant Revised: April 2004 Storage Area Location" and Implemented B601anagemenl Praclices ('BMPs) Location: North of Building 2 (Administration Building),ig Drainage Zone 3 Materials; Approximately 134 gallons of transformer oils are Transformer Substation No. 1, Near Building 2 contained in electrical equipment at this facility. (S-42) Structural BMPs: A dike is located around this substation. Procedural BNIPs: The facility is periodically inspected by Mallinckrodt personnel for indicators of contamination (color, foam, sheens, stains and odor). Location: North of Building 903 (Maintenance Building) in Drainage Zone 3 Materials: Approximately 131 gallons of transformer oils are Transformer Substation No. 2, Near Building 903 contained in electrical equipment at this facility. (S-43) Structural BNIPs: A dike is located around this substation. Procedural BNIPs:. The facility is periodically inspected by Mallinckrodt personnel for indicators of contamination (color, foam, sheens, stains and odor). Location: Building 901 (Boiler House) in Drainage Zone 3 Materials: Approximately 157 gallons of transformer oils are Transformer Substation No. 3, Near Building 901 contained in electrical equipment at this facility. (S-44) Structural BNIPs: A dike is located around this substation. Procedural BMPs: The facility is periodically inspected by Mallinckrodt personnel for indicators of contamination (color, foam, sheens, stains and odor) Location: West of building 101 in Drainage Zone 3 Materials: Approximately 254 gallons of transformer oils are Transformer Substation No. 4, Near Building 101 contained in electrical equipment at this facility (S-45) Structural BNIPs: A dike is located around this substation. Procedural BNIPs: The facility is periodically inspected by Mallinckrodt personnel for indicators of contamination (color, foam, sheens, stains and odor) Location: East of building 200 in Drainage Zone 3 Materials: Approximately 168 gallons of transformer oils are Transformer Substation No. 513, Near Building 200 contained in electrical equipment at this facility (S-46) Structural BNIPs: A dike is located around this substation. Procedural BMPs: The facility is periodically inspected by Mallinckrodt personnel for indicators of contamination (color, foam, sheens, stains and odor) Location: East of Big Mac (raw waste surge tank) in Drainage Zone 3 Materials: Approximately 300 gallons of transformer mineral oil is contained in electrical equipment P-E Transformer Substation No. 1, Near Big Mac Structural BNIPs: Transformer is contained in weatherproof enclosure on (S-47) concrete pad Procedural BNIPs: The facility is periodically inspected by Mallinckrodt personnel for indicators of contamination or release. P-E will be contacted immediately if physical indicators of contamination are observed. Location: West of Building 10 in Drainage Zone 3 Materials: Approximately 145 gallons of transformer mineral oil is contained in electrical equipment P-E Transformer Substation No.2, West of Building 10 Structural BMPs: Transformer is contained in weatherproof enclosure on concrete pad (S-48) Proceditial BNIPs: The facility is periodically inspected by Mallinckrodt personnel for indicators of contamination or release. P-E will be contacted immediately if physical indicators of contamination are observed. Table 1 - Materials Storage Practices Mallinckrodt Inc. Raleigh Pharmaceutical Plant Revised: April 2004 Storage Area Location and Implemented Best Alanagement Practiees (BMPs) Location: North of the Wastewater Treatment Plant in Drainage Zone 3 Materials: Approximately 380 gallons of transformer mineral oil is contained in electrical equipment P-E Transformer Substation No,3, Hear Wastewater Structural BMPs: Transformer is contained in weatherproof enclosure on Treatment Plant concrete pad (S-49) Procedural BMPs: The facility is periodically inspected by Mallirickrodt personnel for indicators of contamination or release. P-E will be contacted immediately if physical indicators of contamination are observed. Location: Building 907 in Drainage Zone 3 Materials: Lubricant and waste oil drums and 500 gallon'waste oil tank formerly stored in Maintenance Building (S-6) Structural B6[Ps: Tanks and drums are housed in a 46' by 51'6".fully- Building 907 Oil Storage enclosed building with a concrete floor and no floor (S-50) drains. ' Procedural BMPs: Provisions are made to place drums and materials on allets and stack palicts at safe heights. Notes: • (S-4) Former No. 6 Fuel Oil Tank has been completely removed from the site. • (S-11) Former Bulk Acetic Acid Bladder Tank has been completely removed ffom the site (in 1996). • (S-21) Former Storage Area West of Shot Pond has been completely removed from the site. (S-28) Former Flammable Liquids Storage Area has been completely removed from the site. • (S-32) Former Waste Toluene Storage Tank Area has been completely removed from the site (in 2000). • (S-33) Former Day Tanks at Building 201 have been completely removed from the site (in 1996). • (5-34) Former Day Tanks at Building 205 have been completely removed from the site (in 1996). • (S-36) Former Corrective Action Roll -off Storage is a practice no longer utilized at the site. r Table 2 - Loading/Unloading Activities Mallinckrodt Inc. - Raleigh Pharmaceutical Plant Revised: April2004 Loading/Unloading Area Location and Im lemented Best Management Practices (BAIPs) Location: On the east and south sides of the building 51 warehouse, in Drainage Zones I and 2 Materials: APAP (granular and powder) Structural BMPs: There are two loading docks at building 5 I; one on the east side and one on the south side. Both areas have the following: bumper pads that form a tight seal between the truck and the building; covers over the loadinglunloading docks to divert stormwater; and flaps on the sides of the loadinglunloading areas to divert stormwater. The area on the east side has a Building 51 Warehouse Loading/Unloading driveway which slopes west to a drainage trench along the . (L-1) loading/unloading dock that leads to the storm water conveyance system. The area on the south side has a driveway that slopes southwest, away from the loading/unloading dock. Procedural BMPs: Provisions are made to place materials on pallets and stack materials at safe heights. Trained forklift operators move materials, and absorbent materials are readily available to control spills. The majority of the materials handling operations are contained inside the trailer and warehouse. Based on the aforementioned structural and procedural BMPs, this area is not currently a stormwater concern. Location: On the eastern and western sides of the building 51 A warehouse in Drainage Zones 2 and 3 Materials: Raw materials (see Table 1, S-2) Structural BMPs: There are two loading/unloading docks at building 51 A; one on the east side and one on the west side. Both loadinglunloading docks have canopies over the loading areas and bumper pads that form tight seals between the trucks and the building. The east loadinglunloading area also has the following: a driveway which slopes towards building 51 A; and a small trench drain which collects stormwater flow and Building 5 1 A Warehouse Loading/Unloading routes it to the ditch on the west side of the building (Zone 2), (L 2) The trench valve in the trench drain is typically closed during transfer operations. At the west loadinglunloading area, trucks can approach the dock from the north or south end. The north end is equipped with a truck -loading slab with a trench which routes stormwater flow to the ditch along the west side of the facility (Zone 3), Stormwater flow at the south end drains directly to the Drainage Zone #2 ditch. Procedural BMPs: Provisions are made to place materials on pallets and stack materials at safe heights. Trained forklift operators move materials, and absorbent materials are readily available to control spills. The majority of the materials handling operations are contained inside the trailer and warehouse, Location: North of building 101 and south of building 201, in Drainage Zone 3 Materials: Acetic acid. Structural BMPs: A trench drain leading to a sump that discharges into the site sewer system collects run-off from the material transfer area. An asphalt berm was added in 2003 to further improve run- off collection in this area. Procedural BiN1Ps: Before Ioading/unloading procedures begin, operators make Acetic Acid Loading Stations sure that wheels are chocked, that the vessel is in good' . North of Building 101 condition, the vessel is vented (if it is pressurized), the vessel (L 3) is grounded (if it contains flammable or combustible material), and that the hoses, pumps, and lines do not have leaks. Operators are present during loading and unloading operations, and monitor the levels of materials in the tanks to prevent overflow and spill Table 2 - Loading/Unloading Activities Mallinckrodt Inc. Raleigh Pharmaceutical Plant Revised: April2004 LoadinWUnlooding Area Location and Implemented, Best Management Practices (BMPs) Location: West of buildings 101 and 205 in Drainage Zone 3 Materials: Nitrobenzene, sulfuric acid, and acetic anhydride are received in this area: aniline, ammonium sulfate, and acetic acid are. shipped from this area. Structural BMPs: The nitrobenzene railcar transfer areas are equipped with collection pans that drain to a 1,000-gallon sump. The aniline rail car transfer area is equipped with a collection pan that drains to a 500-gallon sump. Sumps are equipped with a Railcar Area LoadinglUnloading pump so that the contents can be collected and used or (Lr4) discharged to the site sewer system. Sulfuric acid railcar transfer areas consist of lime to neutralize any spilled material. Procedural BMPs: Before loading/unloading procedures begin, operators make sure that wheels are chocked, that the vessel is in good condition, the vessel is vented (if it is pressurized), the vessel is grounded (if it contains flammable or combustible material), and that the hoses, pumps, and fines do not have leaks. Operators also monitor the levels of materials in the tanks to prevent overflow ands ill. Location: North of the W WTP and cast of the flushwater pond in Drainage Zone 3 Materials: Acetic arid, phosphoric acid, and liquid magnesium hydroxide Structural BAIPs: Wastewater treatment chemical loading/unloading occurs on a concrete pad with a 4" sloped concrete berm. The sloped berm allows vehicle access, but provides containment. The pad is approximately 47' by 14' and is constructed in a former roadway, and is sloped toward a sump/catch basin. The sump has a level switch and accumulated water is pumped into the .Tank Farm at WWTP Unloading dike around the liquid magnesium hydroxide tank. Water (Lr6) accumulated in the dike is manually pumped to the process sewer (see Table 1, S-23) Procedural BMPs: Before [coding/unloading procedures begin, operators make sure that wheels are chocked, that the vessel is in good condition, the vessel is vented (if it is pressurized). the vessel is grounded (if it contains flammable or combustible material), and that the hoses, pumps, and lines do not have leaks. Operators also monitor the levels of materials in the tanks and the transfer operations to prevent overflow and minimize the impact of my spill. Location: Southeast of the W WTP in Drainage Zone 3 Materials: APAP and PAP Structural BMPs: This loadinglunloading area has two loading docks with bumper pads which provide a tight seal between the building and trucks, a canopy and a driveway which is sloped towards Building 10 Warehouse LoadinglUnloading the building. The area is paved and contains a catch basin at (L,7) each loading dock that drains to the storm water system. The majority of the materials handling operations are contained inside the trailer and warehouse. Procedural BNIPs: Provisions are made to place materials on pallets and stack pallets at safe heights. Absorbent materials are also readily available in this area. Location: On the western side of building 100 in Drainage Zone 3 Materials: Potassium Hydroxide. Structural BhIPs: This loading/unloading area has a concrete containment berm with a capacity of 6,000 gat. The loadinglunloading area contains a sump that allows accumulated liquids to be pumped to the site process sewer system. L.oadinglUnloading Area Behind Building 100 Procedural BnIPs: Before loading/unloading procedures begin, operators make (L-8) sure that wheels are chocked, that the vessel is in good condition. the vessel is vented (if it is pressurized), the vessel is grounded (if it contains flammable or combustible material), and that the hoses, pumps, and lines do not have leaks. Operators also monitor the levels of materials in the tanks to prevent overflow ands i11. I t 1 t � Table 2 - Loading/Unloading Activities Mallinckrodt Inc. Raleigh Pharmaceutical Plant Revised:April 200 Load in nload ing Area Location and Implemented Rest Management Practices (BNIPs) Location: On the north side of the #2 fuel oil aboveground storage tank in Drainage.Zone 2 Materials: No. #2 fuel oil Structural BMPs: Top loading/unloading operations are conducted at this truck loadinglunloading'station. The station, consisting of concrete No. 2 Fuel Oil Unloading Area dike walls on the east and west sides, concrete ramps on the (Lr9} north and south sides, and a sump at the low point has sufficient capacity to contain the volume of a tanker truck plus the 25-yr 24-hr storm event. Procedural BMPs: Before loading/unloading procedures begin, operators make sure that wheels are chocked, that the vessel is in good condition, the vessel is vented (if it is pressurized), the vessel is grounded (if it contains flammable or combustible material), and that the hoses, pumps, and lines do not have leaks. Operators also monitor the levels of materials in the tanks, to insure that the level does not exceed 19' 7.5" and to prevent overflow and spill (see Table 1, S-3). Location: On the eastern side of building 100 in Drainage zone 3 Materials: New, empty fiber pack drums and chemicals in drums and bags. Structural BMPs: This transfer area has a driveway which slopes west to a Loading/Unloading Dock at Building 100. drainage trench that flows by gravity to a pipe. This pipe also (Lr 10) flows by gravity to a stormwater conveyance ditch located on the west side of the plant access road. Procedural BMPs: The majority of the materials handling operations are inside the trailer and warehouse. This area is not considered to be a potential stormwater concern. Location: South of the MASL Storage Tanks in Drainage Zone 3 Materials: Ammonium sulfate (MASL) . Structural BMPs: Each of the two-loadinglunloading areas has a sloped concrete pad, berms around the concrete pad, and a sump with a total capacity of approximately 3,500 gal. The sumps have pumps with float switches that pump collected materials to MASL Tank # 1. Procedural BMPs: Truck drivers are responsible for implementing procedures to MASL Loading minimize the likelihood of a release from the truck loading (L 1 l) operation. Before loadinglunloading procedures begin, drivers make sure that wheels are chocked, that the vessel is in good condition, the vessel is vented (if it is pressurized), the vessel is grounded (if it contains flammable or combustible material), and that the hoses, pumps, and lines do not have leaks. A metered loading system automates the loading process and minimizes the possibility of overfill. Drivers are responsible for checking the truck valve to ensure it is secure before leaving the site. Failure to comply will ban the driver from receiving any future loads of MASL. Location: Southeast of the boiler house (Building 901) and west of the building 51 warehouse in Drainage Zone 2 Materials: Gasoline and diesel fuel Structural RIUPs: A 4' wide by 6" high, sloped concrete berm was added to the existing 12'x 30'concrete pad, adjacent to the west side of the recessed tank containment area. The sloped berm allows Vehicle Fuel LoadinglUnloading vehicle access, but provides containment (see Table 1, S-27). Procedural rocedural BMPs: Before loadinglunloading procedures begin, operators make sure that wheels are chocked, that the vessel is in good condition, the vessel is vented (if it is pressurized), the vessel is grounded (if it contains flammable or combustible material), and that the hoses, pumps, and lines do not have leaks. Operators also monitor the levels of materials in the tanks to prevent overflow and spill. There are no drains from this area. Stormwater that accumulates in the dike and in the Table 2 - Loading/Unloading Activities Mallinckrodt Inc. Raleigh Pharmaceutical Plant Revised: April 2004 Load in nlondin Area Location and Implemented Best Management Practices (BMPs) bermed pad is manual!y pum d out. Location: Northeastern comer of building 201, in drainage zone #3 Materials: Aniline Structural BLNIPs: This loading/unloading area has a sloped concrete pad, a ' sump and dike along the western end of the pad, dikes on the northern and southern sides of the pad, and a berm on the eastern end of the pad (this berm was moved approximately 20 ft. to the west in 2004 to facilitate drainage). Stormwater accumulated in the sump is pumped to the process sewer system. Drainage improvements started in 2004 will allow all Aniline Tr Truck Loading stormwater to flow by gravity to the process sewer. The (Luck existing loadinglunloading area has a capacity of approximately 2.000 gal. Since most aniline is shipped via rail car, this loading area is seldom used. Procedural BMPs: Before loading/unloading procedures begin, operators snake sure that wheels are chocked, that the vessel is in good condition, the vessel is vented (if it is pressurized), the vessel is grounded (if it contains flammable or combustible material), and that the hoses, pumps, and lines do not have leaks. Operators also monitor the levels of materials in the tanks as well as the transfer operations to prevent overflow ands ill. Location: West Side of Building 200 in Drainage Zone 3 Materials: PAP Structural BMPs: '!iris loadinglunloading area has a driveway that slopes south to three catch basins that drain to the condensate sewer West Side PAP Loading/Unloading system. There is also roof over the loading and unloading (L- 14) platform. Procedural BDIPs: Provisions are made to place materials on pallets and stack pallets at safe heights. Absorbent materials are also readily available in this area. Materials are moved inside as soon as possible and not stored on the loading platform. Location: Northeast of building 903 in Drainage Zone 3 Materials: Anhydrous ammonia Structural BMPs: This loadingluntoading area slopes and drains to a sump. Rainwater collected in the sump is manually'pumped to the Anhydrous Ammonia Unloading Area stormwater conveyance ditch. Procedural BMPs: Before loadinglunloading procedures begin, operators make (L-17) sure that wheels are chocked, that the vessel is in good condition, and that the hoses, pumps, and lines do not have leaks. Operators also monitor the levels of materials in the tanks to prevent overflow and spill. Notes: • (L-5) Former K083 Tar Loading and Unloading area is no longer in use. Also see Table 5, W-17. + (L-15) Farmer Waste Toluene Loading area is no longer in use; toluene is no longer used in plant processes. (L-16) Former Thionyl Chloride and DMF Unloading area is no longer in use; these chemicals are no longer used in plant processes, Table 3 - Outdoor Process Areas Mallinckrodt Inc. Raleigh Pharmaceutical Plant Revised: April 2004 Outdoor Process Area Location and Implemented Best Management Practices (BMPs) Fire Training Area Location: West of the building 51 warehouse and southwest of the (P-1) gasoline storage and loading/unloading area in Drainage Zone 2 Materials: #2 fuel oil, gasoline, denatured ethanol Structural BMPs: The fire training area is on a concrete pad that slopes to a sump on the southern end of the pad. This area also has dikes on all sides of the pad. Procedural BMPs: Fire training is conducted annually, typically in October of each year. Upon completion of fire training, an appropriate environmental contractor manually pumps liquids in the sump into a vacuum truck for disposal. Residual liquids contained in the sump are typically a mixture of rainwater, #2 fuel oil, and fire fighting foam. The sump is also power -washed after it is emptied. During the rest of the year, when no potential contamination sources are present in the sump, collected rainwater in the sump is inspected and then manually pumped to a slormwater conveyance ditch. Mallinckrodt personnel inspect the containment system at least once each six months. Maintenance Wash Pit Location: On the southeastern end of the maintenance building. (P-2) (building 903) in Drainage Zone 2 Materials: Infrequent use for rinsing maintenance equipment and tools. Structural BMPs: The concrete wash pit is sloped towards a sanitary sewer drain located on the northern end of the pit. There are berms located on the southern, eastern, and western sides of the pit" Procedural BMPs: None related to stormwater. Not identified as a significant source of stormwater contamination. PAP Plant Deluge Retention Basins Location: Fast and west sides on buildings 201.205 in Drainage (P-3) Zone 3 Materials: Sprinkler test of fire sprinklerialarm drill (deluge) water potentially containing residual materials from the process areas Structural BMPs: Deluge water currently drains to isolated ditches that will accommodate a 2000 gpm deluge flow for approximately 28 minutes. Procedural BMPs: None related to stormwater. Not identified as a si gnificant source of stormwater contamination. Wastewater Treatment Plant Location: North of the PAP process area, in drainage zone #3 (P-4) Materials: Process wastewater Structural BMPs: The tanks in the W WTP are equipped with high level alarms, flow controls, and liners with the steel tanks themselves as secondary containment. The 4,000,000- gallon capacity wastewater holding tank is equipped with a water leachate system under the tank that collects and redirects minor spills to the WWTP. Procedural BMPs: W WTP levels are checked and documented; the panel board has high-level alarms to monitor the flow of the basins. The entire tank system is also checked for signs of deterioration or change and the pumps are checked for proper operation. All of these inspections are documented in a logbook. A copy of the Standard Operating Procedure is in Building 15. I Table 4 - Dust/Particulate Generating/Control Areas ' Mallinckrodt Inc. Raleigh Pharmaceutical Plant Revised: April 2004 Dust/Particulate Generalin Control Areas Location and Implemented Best Management Practices (BMPs) PAP Bag Filters for Vacuum Dryers and Product Bin Location: In Buildings 201 and 205 in Drainage Zone #3 Packaging Materials: PAP (powder) (D-1) Structural BMPs: The bag filters are equipped with a control device to prevent emissions of particulates. The roof drains in this area are directed to the WWTP. Procedural BMPs: None related to stormwater. Not identified as a significant source of storm water contamination. APAP Bag Filters on Drop Hoppers, Sizing Operating Location:. in Buildings 100 and 101 in Drainage Zones #2 and #3 Equipment, and Multi -level Clean Room Operations Materials: APAP.(powder, granular) (D-2) Structural BMPs: The bag filters are equipped with a control device to prevent emissions of particulates and the roof drains in this area are directed to the WWTP. Procedural BMPs: None related to stormwater. Not identified as a significant source of stormwater contamination. APAP Drying Tower Courtyard Location: South of Building 102 in Drainage Zone #2 (D-3) Materials: APAP from bag filter transportation Structural BMPs: Drainage from the courtyard area through which bag filters are cleaned and transported will be redirected to the process sewer system in 2004. Procedural BMPs: None related to stormwater. Not identified as a significant source of stormwater contamination. Boiler House Location: West of Building 51 A in Drainage Zones #2 and #3 (D-4) Materials: Particulates from the burning of fuels in site boilers Structural BMPs: None related to stormwater Procedural BMPs: None related to stormwater. Not identified as a significant source of stormwater contamination. Table.5 -Waste Disposal Areas. Mallinckrodt Inc. Raleigh Pharmaceutical Plant Revised- April 2004 Waste Disposal Area Location and implemented Best Management Practices BMPs Carbon Dumpster Location: NW Comer of Building 101 in Drainage Zone 3 (Formerly, W-1. Now part'of W-2 following site Materials: Carbon secondary containment upgrade project.) Structural BMPs.- Dempster is contained by walls on the south and east sides, a berm on the west side, and a drainage trench on the north side which drains to a sump leading to the site process sewer system. The area over which the material is transported from the process to the dumpster drains to a trench that drains to a sump leading to the site process sewer system. Procedural BMPs: None related to stormwater. Not identified a$ a significant source of stormwater contamination. Trash Compactor West of Building 101 Location: NW Corner of Building 101 in Drainage Zone #3 (W-2) Materials: Crushed empty fiber drums and trash from Building 101 and administrative offices Structural BMPs: The trash compactor is self -enclosed and is contained by walls on the south and east sides, a berm on the west side, and a drainage trench on the north side which drains to a sump leading to the site process sewer system: The area over which the material is transported from the process to the dumpster drains to a trench that drains to a sump - leading to the site process sewer system. Procedural BMPs: None related to stormwater. Not identified as a si ificant source of stormwater contamination. Dumpster Southwest of Building 201 Location: SW of Building 201 in Drainage Zone #3 (W-3) Materials: Trash from buildings 201 and 205, packaging for raw materials, and drums/totes of potassium hydroxide. Structural BMPs: ' Area has berms on three sides and surface is sloped toward a catch basin, which is periodically pumped to the process sewer. Trash dumpsters are self -enclosed. Procedural BMPs: None related to stormwater. Not identified as a significant source of stormwater contamination. Dumpster Northwest of Building 10 Location: NW of Building 10 in Drainage Zone #3 (W-4) Materials: Trash from Building 10 and WWTP Structural BMPs: The common trash dumpster is self -enclosed and the cardboard dumpster is open -topped. Procedural BMPs: None related to stormwater. Not identified as a significant source of stormwater contamination. Trash Cans by Gazebo East of Boiler House See W-13. (W-5) Dumpster Areas South and East of Maintenance See W-13. (W -6) Location: NW of Building 101 in Drainage Zone #3 Cardboard Recycling Container Materials: Cardboard (W-7) Structural BMPs: None related to stormwater Procedural BMPs: None related to stormwater. Not identified as a si nificant source of stormwater contamination. Dumpsters at Driveway Tank Farm See W-12 (W-$) Location: North of Building 205 in former K083 Tar loadlunload Dumpster North of Building 205 area (L-5) in Drainage Zone #3 (W-9) Materials: Trash from buildings 201 and 205 and packaging for raw materials. Structural BMPs: The dumpster is self -enclosed and is on concrete pad, surrounded by a berm, sloped toward a sump. Procedural BMPs: Accumulated stormwater is manually pumped to the process sewer Location: NW of the Maintenance Building in Drainage Zone #3 Recycling Bins Northwest of Maintenance Materials: Segregated metal equipment, parts, and miscellaneous (W-10) construction debris. Structural BMPs: None related to stormwater i Table 5 • Waste Disposal Areas Mallinckrodt Inc. Raleigh pharmaceutical Plant Revised: April 2004 Waste Dis anal Area Location and Implemented Best Management Practices (BNIPs) Procedural BNIPs: Metal equipment, parts. and debris should be cleaned to remove any residual significant materials prior to placing the materials in these dum sters. Trash Cans South of Building 51 by Gazebo (W-Il) See W•13. Misc. Trash Cans Location: Throughout plant site (W-13) Materials: Misc. garbage (e.g., paper, beverage containers, etc.) Structural BMPs: The common trash can with lid. Procedural BNIPs:' None related to stormwater. Not identified as a significant source of stormwater contamination. Hazardous Waste Storage Area (W-14) See Table 1, S-20 Land Application Fields Location: 29 fields consisting of approximately 200 acres, located (W-15) west and northwest of the manufacturing area of the site Materials: spray irrigation liquids from the stormwater retention pond and residual solids from the WWTP Structural BMPs: Buffer zones are maintained as specified in Non - discharge Permit No. WQ0005537 and application areas are clearly marked. Procedural l3MPs: Applications, management, record keeping, site access, buffer restrictions and reporting are performed in accordance with the conditions specified in Non - discharge Permit No. W00005537 Location: East of Building 100A in Drainage Zone #3 Trash Compactor East of Building 100A Materials: Crushed empty fiber drums and trash from building 100, (W-16) 100A and warehouse Structural BNIPs: The trash compactor is covered by a roof. Procedural BNIPs: None related to stormwater. Not identified as a significant source of stormwater contamination. Location: Northwest of building 901 in Drainage Zone 3 K093 Rainwater Storage Materials: Rai nwaterlprecipitation that has been in contact with (W-17) K093 aniline tar tanks and/or the secondary containment for those tanks. Structural BMPs: Rainwater is pumped or manually transferred to an 8,400 gallon wastewater tanker. Procedural BNIPs: Stormwater accumulation from the sumps or diked areas of S-5 and S-19 is manually pumped out and either directly into the tanker or into containers that are used to manually transfer the water to wastewater tanker. Filling the tank is limited to or less to allow for the containment of the contents of the tank plus allow for freeboard. At intervals of 90 days or less, the tanker and it's contents are sent off -site for disposal as a hazardous waste. Notes: (W-12) Former Open Top Roll -off Storage (same as S-36) is a practice that is no longer used at this facility. ATTACHMENT T Attachment I Summary of Analytical Monitoring Results Tyco/Mallinckrodt Raleigh Pharmaceutical Plant Permit No. NCS000136 Renewal Application October 1, 2004 Outt211 No. Total Flow (MC) Total Precipitation (Inches) Event Duration (Hours) Conductivity (uS/cm) Total Dissolved Solids m Chemical Oxygen Demand (mg1L) Nitrate (mg/L) Chloride (mg/L) Sulfate (mg/L) Total Phosphorous (mg/L) Event No. 1 January 8, 2001 MC001 0.0203 0.20 5 76 24 <25 0.71 9.5 6.4 0.13, MC002 0.0750 173 84 110 0.94 20 23 <0.1 MC003 0.3493 659 430 33 19 - 45 120 <0.1 MC004US 0.0339 98 68 <25 0.44 3.6 2.5 <0.1. MC004DS 0.0339 121 83 36 1.1 5 5.7 <0.1 MC005 0.0659 172 120 <25 0.86 6.7 20 <0.1. Event No. 2 December 10, 2001 MC00i 0.1422 1.4 7 80 29 <25 1.3 5.5 6.8 0.31 MC002 0.5252 212 79 <25 <0.10 1.3 52 0.31 MC003 2.4451 784 510 <25 19 51 130 0.33. MC004DS 0.2375 137 88 <25 0.88 5.5 5.9 0.22 MC005 0.4610 319 2I0 <25 <0.10 6.4 50 0.40 Event No. 3 January 29, 2003 MC001 0.0406 0.4 20 387 180 170 0.80 96 11 0.85 MC002 0.1501 190 44 79 1.5 19 16 .28 ' MC003 0.6986 725 440 <25 14 41 160 <0.10 MC004DS 0.0678 169 89 <25 1.5 8.2 9.8 <0.10 MC005 0.1317 197 110 <25 0.72 6.8 25 <0.10 Event No. 4 April 25, 2003 MC001 0.0132 0.13 17 80 39 68 0.75 2.8 6.1 0.49 MC002 0.0488 170 60 160 1.5 5.4 16 •.28 MC003 0.2270 560 400 <25 22 34 140 0.12 MC004DS 0.0220 230 100 <25 2.1 7.5 12 <0.10 MC005 0.0428 260 120 35 0.46 6.8 20 <0.10 Page 1 of 2 Outfall No. "Total Flow (MG) Total Precipitation (Inches) Event Duration (Hours) Conductivity (uS/cm) Total Dissolved Solids m Chemical Oxygen Demand (mg/L) Nitrate (mg/L) Chloride (mg/L) Sulfate (mg/L) Total Phosphorous (mg/L) Event No. 5 September 4, 2003 MC001 0.0762 0.75 17 30 76 58 0.56 1.8 ND 0.420 MC002 0.2814 20 76 81 0.58 2.2 ND 0.480 MC003 1.3099 510 470 47 15 42 65 0.210 MC004DS 0.1272 30 94 88 0.55 6.0 ND 0.770 MC005 0.24.70 160 130 60 0.52 10 16 0.330 Event No. 6 November 19, 2003 MC001 0.0975 0.96 12 4p <20 56 0.28 3.4 <5.0 0.251 M0002 0.3601 20 50 44 0.13 2.7 <5.0 <0.100 MC003 1.6766 290 350 81 8.6 50 100 0.192 MC004DS 0.1628 90 98 100 0.48 9.5 9.2 0.288. MC005 0.316] 420 330 140 0.31 9.2 1so 0.430. Event No. 7 March 15, 2004 MC001 0.0864 0.88 3.5 55.8 <33 <25 1.2 1.9 <5.0 0.123 MC002 0.3301 43.8 <33 47 0.72 2.5 6.4 <0.10 MC003 1.5369 271.0 160 72 4.0 19 42 0.155 MC004DS 0.1493 119.8 67 72 1.1 18 16 0.203 MC005 0,2898 I86.0 95 14 1.2 14 64 0.419 Page 2 of 2 Attachment I1 Summary of Visual Monitoring Results Tyco/Mallinckrodt Raleigh Pharmaceutical Plant Permit No. NCS000136 Renewal Application October 1, 2004 Outlall No. Total Flow MG Total Precipitation inches Total Duration hours Color Odor Clark Floating Solids Suspended Solids Foam Oil Sheen Other Obvious Indications of Pollution Event No. 1 January 8, 2001 MC001 0.0203 0.2 5 Slight tint none slightly'turbid none none none none none MC002 0,075 no color none clear none none none none none MC003 0.3493 grayish tint none clear none none none none none MC004-US 0.0339 clear none clear none none none none none MC004-DS 0.0339 clear none clear none none none none none MC005 10.0659 slight tint none slightly turbid 1 none none inone none inone Event No. 2 December 10, 2001 MC001 0,1422 1.4 7 clear Inone clear none none none none none MC002 0,5252 brownish tint none slightly turbid none none none none, none MC003 2.4451 I brownish / gray tint none slightly turbid none Inone none none none MC004-DS 10.2375 clear none clear none Inone none none none MC005 0:461. clear inone clear none none none Inone none Event No. 3 January 29, 2003 MC001 0.0406 0.4 2 Iclear light brown none clear none cloudy none none none-' MC002 0.1501 light brown none slightly turbid none ice very little none none MC003 0.6986 clear none slightly turbid none none none none none MC004-US 0.0678 clear none clear none none none none none MC004-DS 0.0678 clear none clear none none none none none' MC005 0.1317 Inone slightly turbid Inone Inone none none none Page 1 of 3 Attachment II Summary of Visual Monitoring Results TycolMallinckrodt Raleigh Pharmaceutical Plant Permit No. NCS000136 Renewal Application October 1, 2004 Outfall No. Total Flow MG Total Precipitation inches Total Duration hours Color Odor_,Clarity Floating Solids Suspended Solids Foam Oil Sheen Other Obvious indications of Pollution Event No. 4 April 25, 2003 MC001 0.0132 0.13 117 light brown none slightly turbid none cloudy none none none MC002 0.0488 light brown none slightly turbid none cloudy none slight some trash MC003 0.227 clear none clear none none none none none MC004-US 0.022 clear none clear none none none none none MC004-DS 0.022 clear none clear none none none none none MC005 10.0428 light brown I none Islightly turbid Inone cloudy' Inone I none none Event No. S September 4, 2003 MC001 . 0.0762 0.75 117 clear No (not reported) No No No No No MC002 0.2814 clear No (not reported) No No No No No MC003 1.3099 clear No (not reported) No No No No No MC004-US 0.1272 light brown No (not reported) No yes No No No MC004-D$ 0.1272 1 light brown No (not reported) No yes lNo No No MC005 10.247 lbrown INo [(not reported) INo 1yes INo INo jNo Event No. 6 November 19, 2003 MC001 0.0975 0,9G 72 light brown none clear grass none none none none MC002 0.3601 clear none clear grass none none none none MC003 1.6766 brown none turbid none cloudy none none none. MC004-US 0.1628 light brown none very turbid none very turbid none none none MC004-DS 0.1628 light brown none very turbid leaves very turbid none none none' MC005 0.31G1. light brown none very turbid Ileaves Ivery turbid Inone Inone Inone Page 2 of 3 Attachment II Summary of Visual Monitoring Results Tyco/Mallinckrodt Raleigh Pharmaceutical Plant Permit No. NCS000136 Renewal Application October 1, 2004 Outfall No. Total Flow (MG) Total Precipitation inches Total Duration hours Color Odor Clarity Floating Solids Suspended Solids Foam Oil Sheen Other Obvious Indications of Pollution Event No. 7 March 15, 2004 MC001 0-08G4 0.88 3.5 light brown none semi -clear none none none none none MC002 0.3301 brown none semi -clear yes yes (grass) none none none MC003 1.5369 brown none none yes yes none none none MC004-US 0.1493 brown none none yes yes none none none MC004-DS 0.1493 10.2898 brown none none yes yes none none none : MC005 brown none none 1yes 1yes inone jnone Inone Page 3 of 3 ATTACHMENT III 09/23/2004 ' 14:03 9197339612 iI t�l �� 's._ J' e:•_ i " T� ' +nt 4 :.� f ; t, N.C. Division of Water Quality, Stormwater nd General Permits :Unit Facility Name: MALLINCRODT, INC. Permit Number: NCS000136 Location Address: 8801 CAPITAL BLVD RALEIGH, NC 21616 County: WAKE "I certify, tinder penalty of law, that the Stormwater Pollution Previ tion Plan (SPPP) document and :all ttachmeats,' were developed and implemented under my direction or supervisioi in accordance with a system: design d to assure. that qualified personnel properly gather and evaluate the informati required by the SPPP: Based on m V inquiry of. the person or persons who manage the system, or those persons d ctly responsible for gathering the i formation; the information gathered is, to the best of my knowledge and belie rue,, accurate, and complete" ; "I certify that the SPPP has been developed, signed and retained at facility location and -the SPPP has been fully implemented at the named facility location in accordance with the s and conditions of the st(jimwate general " permit." "I am aware that there are significant penalties for falsifying infor, on, including the possibility of fin and imprisonment for knowing violations" Sign (according to permit signatory requirements) and retur his Certification. DO NOT SEND THE ; STORNWATER POLLUTION PREVENTION PLAN WITE HE CERTIFICATION. Signature Da I Print or type name of p son signing above Title sp"i enirication 7M T;}I Dissolved Solids http://www.kemsite.com/u%T/modules/tds/tds.htm Urban Watershed Project Dissolved Solids Definition: "Dissolved solids" refer to any minerals, salts, metals, cations or anions dissolved in water. This includes anything present in water other than the pure water (H20) molecule and suspended solids. Suspended solids are any particles/substances that are neither dissolved nor settled in the water, such as wood pulp. Hardness Water hardness is a measure of the cations (cations = ions which bear positive electron charges) dissolved in the water and is therefore, related to dissolved solids. The more cations dissolved in the water the "harder" the water. The most common cations of this type are calcium and magnesium. Iron, strontium, and manganese may also contribute, but they are seldom present in appreciable amounts. Hardness is usually reported as an equivalent amount of calcium carbonate (CaCO3). Generally, waters are classified according to degree of hardness as follows: Concentration CaCO3 (mg/1) Classification mgll Water hardness classification less than 75 soft water 75 - 150 moderately hard l 50 - 300 hard greater than 300 very hard Calcium is dissolved from practically all rocks and soils, but highest concentrations are usually found in waters that have been in contact with limestone, dolomite, or gypsum. Magnesium occurs in many types of rocks. However, magnesium concentrations are usually significantly less than those of calcium. Hardness influences the usefulness and economic value of water for many purposes. For example, when hard water is used for domestic purposes, soap use may be much higher. Environmentaf effects The effects of hardness on aquatic life depend on which cations are making the water "hard." I of 5 12/28/2005 11:01 AM Total Dissolved Solids http://www, kerns ite,com/uwp/modules/td�tdhm Irrigation effects Carbonate deposits may clog pipes and coat the inside of water holding tanks. Extreme hardness may interfere with chemical processes. Domestic effects Hard water is objectionable because of the formation of scale in boilers, water heaters, radiators, and pipes with resultant decrease in the rate of flow and heat transfer as well as in increased corrosion. In addition to its effect on soap consumption, excessive hardness can shorten the wearing ability of fabrics and toughen cooked vegetables. Natural nonpoint sources The physical weathering of calcium and magnesium rocks will contribute cations to surface and ground water. Anthropogenic (human caused) nonpoint sources Human caused sources include, discharges of cation -rich waters from operating and abandoned rock quarries (EPA, 1986). Point sources The inorganic chemical industry may release dissolved cations into effluent waters. 1 Acute exposure Sudden exposure to harmful chemicals Chronic exposure Exposure over long duration to the chemicals Carcinogenic Cancer causing chemicals Heavy Metals Heavy metals can influence the suitability of waters for various beneficial uses. IlRenresentative heave metal IlEnvironmental effects II Arsenic and cadmium Arsenic and cadmium have been shown to have an undesirable toxic effect on humans and animals at low concentrations and are injurious to plant life. Effects on humans are to cause cramps, nausea, vomiting and diarrhea. Cadmium tends to concentrate in the liver, kidneys, pancreas and thyroid of humans and animals and can be toxic to fish and other aauatic life. Both tend to accumulate in the body and can cause death. 2 of 5 12/28/2005 11:01 AM T?tQ•D;.solved Solids http://www.kemsite.com/uwp/modules/tds/tds.htm Iron High concentrations cause reddish -brown stains on white porcelain, enameled ware, fixtures and fabrics. Iron bearing waters tend to stain or impart unpredictable colors and are therefore unsatisfactory for many industrial purposes. Small quantities of iron are essential for plant growth and development: however, toxicity occurs when concentrations exceed 5 ppm. Aluminum Aluminum is eldom found in significant amounts in our water supplies and is therefore of little importance with regard to most beneficial uses. High concentrations are occasionally detected due to industrial discharges from treatment plants. Recent research indicates high levels of aluminum may cause Alzymers disease. Lead Lead is toxic to people, farm animals and crops in both acute and chronic exposures. It is toxic even at fairly low concentrations. Silver Low concentrations do not appear to be harmful to people. At higher concentrations, however, it becomes an irritant and a dose of 10 grams can be fatal to people. Chromium At low concentrations chromium can cause nausea and vomiting. It is also toxic to crops. Different forms of chromium have different degrees of toxicity. Hexavalent chromium is carcinogenic in humans. Mercury Mercury has a tendency to accumulate in the food chain and is highly toxic to animals and people. Barium Barium may cause toxic effects on the heart, blood vessels and nerves. Other Dissolved Solids Common dissolved solids Environmental effects Sodium and potassium All natural waters contain sodium and potassium, but usually only in small amounts in natural or unpolluted surface waters in humid regions. In and regions, or areas of limited rainfall, water may contain larger amounts of sodium.Moderate amounts of sodium and potassium have little effect on the usefulness of water, except that potassium is a requirement for plant growth. Bicarbonates and carbonates Carbon dioxide dissolves in water to form a weak acid, which greatly increases the ability of water to dissolve minerals. Carbonates are particularly susceptible to solution in water containing carbon dioxide. Carbonates, however, do not occur in normal waters with pH values below 8.4. Sulfates Sulfates in high concentrations are undesirable in waters containing high levels of calcium, magnesium or sodium because they create Epsom salts and permanent hardness. At ordinary concentrations, however, sulfates are considered beneficial to irrigation. Chloride Chloride is dissolved from most rocks and soils. Waters in humid regions are usually low in chloride content. Arid/Semi-arid regions often contain high levels. Chloride also contributes to the increase in salinity of soils under irrigation. It inhibits crop growth and becomes 3 of 5 t2/28/2005 11.01 AM Total Dissolved Solids http://www.kernsite.com/uwp/modules/td,Vt4 Nm Nitrate Itoxic at higher concentrations. Nitrogen compounds come from the oxidation of nitrogenous organic material such as wastes. Nitrate promotes a succulent type of growth that is desirable in forage crops. Less nitrate is needed when the crop consists of tubers or fruit. Nitrate is also an important fertilizing agent. Floride Fluoride is minute amounts in natural surface water. Ground waters occasionally show undesirably high fluoride concentrations. About 1 ppm of fluoride in water decreases the incidence on dental decay. Water containing fluoride exceeding 1.5 ppm can cause dental defects if 1 consumed during the calcification or formation of teeth. Boron Boron in drinking water is not a hazard to humans. It is an essential element in the nutrition of higher plants, yet, if present in concentrations exceeding .5 to 1.0 ppm, it may be harmful to most orchard crops. Silica is dissolved from practically all rocks. Silica is a major nutrient Silica source for diatoms, an important link in the biological food chain. However, silica contributes to the formation of boiler scale and water used in the formation of paper must be practically free of silica. Measuring dissolved solids Dissolved solids may be measured in either a rough or a precise fashion. Electrical conductivity (rough) Conductivity is measured through the use of a meter and is usually about 100 times the total cations or anions expressed as equivalents. Total dissolved solids (TDS) in ppm usually ranges from 0.5 to 1.0 times the electrical conductivity. Evaporation (precise) A sample of water is evaporated to dryness and the remaining residue is weighed. Drying temperature may be anywhere from 105 or 180 degrees. Students can estimate the total dissolved solids by measuring a sample's electric conductance with a meter. They will then measure the total dissolved solids by evaporation. This will involve weighing a dry beaker with a scale, adding a precisely measured sample of water to the beaker, boiling the water away and reweighing the beaker. Any additional weight can be attributed to dissolved solids. Students could then hypothesize as to what would cause a difference between the estimated and calculated values. Treatment of water Students should be familiar with the different filtering and purification processes drinking/ domestic water goes through in both primary and secondary treatment. An activity related to treatment would involve students treating and filtering water themselves in a laboratory setting. After the water has been treated, it could be tested by seeing if it will sustain aquatic life (e.g. goldfish.) Students should also have an understanding of hard water, heavy metals their causes and at what levels specific dissolved solids become toxic. 4 of 5 12/28/2005 11.01 AM 41 Dj�solved Solids Test your understanding of Total Dissolved Solids http://www.kemsite.com/uwp/modules/tds/tds.htm Back to the Water Quality page i ' O—M—O..1WAtr— fewc l t: 'q Send mail to webmaster@kernsite.com with questions or comments about this web site. Copyright © 1998 Urban Watershed Project Last modified: April 04, 1999 5 of 5 12/28/2005 11:01 AM DIVISION OF WATER QUALITY Water Quality Section September 28, 1999 Memo To: Permit File From: Aisha Lau Subject: Review of NCS000136 Stormwater Permit Renewal Mallinckrodt Incorporated continues to have compliance lapses. The only monitoring available for my review was their -initial monitoring as well as monitoring from 1998. Therefore they will be required to perform annual monitoring in addition to the 4 quarters of the last year. They were previously required to monitor for Conductivity, Total Dissolved Solids, COD, Nitrate, Chloride, and Sulfate. I will replace the Nitrate requirement with Total Nitrogen, and add Total Phosphorous as well since they are in the NSW waters of the Neuse River Basin and have the potential to contribute both. Re: Mallinckrodt Subject: Re: Mallinckrodt From: Ron Boone <ron.boone@ncmail.net> Date: Thu, 09 Feb 2006 08:35:19 -0500 To: Bethany Georgoulias <bethany.georgoul ias@ncmail. net> Bethany Georgoulias wrote: Hi Ron, Thanks so much for the staff report on the Mallinckrodt stormwater permit renewal (NCS000136) - your feedback was extremely helpful! Some of the general items that pertain to all our permits I will be sure to raise with the Unit to see if changes to some of the standard language in our templates should be revised. A couple I thought I would address here, with the help of the attachments to explain. You asked about the stormwater outfall certification. That requirement is a one-time requirement, and documentation must be on file for the life of the facility. It comes in to us as part of the initial application, which also offers some criteria for what methods may be used to perform the evaluation. See Item V on form 2F (page 3 at the top). It probably should be something a site does periodically, particularly if there are major changes {expansion, grading, etc.), but currently that's not the requirement. Basically the certification is the signature of the Permittee in Item V on page 14 of that form; any supporting documentation should also be maintained in the SPPP. You also pointed out that we do not have definitions for "outfall" or "point of discharge" in the permit. That's a good point, and I'll raise it with the group. I know we get questions about this (particularly in the realm of stormwater). Normally it means the discharge at the edge of the property, even if the discharge lands in a "ditch" at the edge of the property before actually getting to the water (and we often refer to the ditch as "a UT," thought it depends on how close the stream is I suppose) At that point, it is safest to assume the runoff from industrial activities leaves behind the potential to contact any more industrial activity. If a site's stormwater drainage pipe traveled under someone else's property and then discharged to a river, the end of that pipe could be the logical outfall, but I'm not sure how often that happens. EPA's Form 1 defines "outfall" as simply a point source (page 11), and then defines "point source" as "any discernible, confined, and discrete conveyance..." (well, I'll let you read it) (it's basically the same as in our 2H .0100 rules.] Still - good point, and we'll look at adding the definitions. Hope that helps, and thanks again for your report. Bethany, Thanks for considering my comments. I tend to be a real "by -the -book" kind of inspector and therefore usually like things to be well defined and specific. I realize - that in our business though, things aren't always that way'. Again, thanks for your response and consideration. I look forward to working with you again, especially when we rewrite the general permits. Have a great day! Regards, Ron Boone 1 of 1 2/10/2006 7:40 AM State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director February 19, 1999 DALIEL d MATTISON MALLINCKRODT CHEMICAL, INC. PO BOX 17627 RALEIGH, NC 27619 A • • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAI- RESOURCES Subject: NPDES Stormwater Permit Renewal Mallinckrodt Chemical, Inc. Permit Number NCS000136 Wake County Dear Permittee: Your facility is currently covered for stormwater discharge under NPDES Permit NCS000136. This permit expires on August 3 I, 1999. In order to assure your continued coverage under your permit, you must apply to the Division of Water Quality (DWQ) for renewal of your permit. To make this renewal process easier, we are informing you in advance that your permit will be expiring. Enclosed you will find an individual permit renewal application form, supplemental information request, and Stormwater Pollution Prevention Plan certification. Filing the application form along with the requested supplimental information will constitute your application for renewal of your permit. The application form must be completed and returned along with all requested information within thirty days of receipt of this letter in order to constitute a timely renewal filing. Recent legislation modified the fee structure for DWQ permits. Renewal fees have been eliminated and annual fees have been changed. The new annual fee for your permit is now $715.00 (you will be invoiced later this year for your annual fee.) A copy of the new fee schedule is enclosed in this package. Failure to request renewal within the time period indicated may result in a civil assessment of at least $250.00. Larger penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your facility without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $10,000 per day. If you have any questions regarding the permit renewal procedures please contact Aisha Lau of the Stormwater and General Permits Unit at (919) 733-5083, ext. 578. Sincerely, Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Raleigh Regional Office P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper