HomeMy WebLinkAboutNCS000115_COMPLIANCE_20180318___.--STORMWATER-DIVISION-CODING SHEET
PERMIT NO.
DOC TYPE
❑ FINAL PERMIT
❑ MONITORING INFO
❑ APPLICATION
Q COMPLIANCE
❑ OTHER
DOC DATE
❑ or [y I-TQl l i
YYYYM M DD
Energy, Mineral
and Land Resources
ENVIRONMENTAL QUALITY
March 18, 2018
Novozymes North America, Inc.
Randy Green
77 Perry Chapel Church Road
Franklinton, NC 27525
Subject: COMPLIANCE EVALUATION INSPECTION
Novozyme North America, Inc.
Certificate of Coverage-NCS000115
Franklin County
Mr. Green:
ROY COOPER
Governor
MICHAEL S. REGAN
Secretnry
WILLIAM E.(TOBY) VINSON, JR,
Interim Director
On March 8, 2018, a site inspection was conducted for the Novozymes North America facility located at
77 Perry Chapel Church Road, Franklin County, North Carolina. A copy of the Compliance inspection
Report is enclosed for your review. Your assistance and the assistance of Joe Ladd during the inspection
was of great help is greatly appreciated. The site visit and file review revealed that the subject facility is
covered by Individual Permit NCS000115 . Your permit coverage authorizes the discharge of stormwater
from the facility by an unnamed tributary to receiving waters designated as Burdens Creek, a Class WS-
V;NSW waterbody in the Cape Fear River Basin.
As a result of the inspection, the facility was found to be in compliance with the conditions of the
NCS000360 permit. Please refer to the enclosed Compliance Inspection Report for additional comments
and observations made during the inspection.
Please be advised that violations of the NPDES Stormwater General Permit are subject to a civil
penalty assessment of up to $25,000 per day for each violation. If you or your staff has any questions,
comments, or needs assistance with understanding any aspect of your permit, please contact me at (919)
791-4200 or by e-mail at thad.valentine@ncdenr.gov.
Sincerely, ,
Thad Valentine
Senior Environmental Specialist
State of North Carolina ' Environmental Quality j Energy, Mineral, and Land Resources
Raleigh Regional Office 1 1628 Mail Service Center Raleigh, NC 27609
919 791 4200
Novozymes North America, Inc.
March 12, 2018
Page 2 of 2
Cc Central Stormwater Permitting Program Files
RRO — Land Quality Section, Stormwater Files-NCS000360
Compliance Inspection Report
Permit: NCS000115 Effective: 02/01/08 Expiration: 01/31/13 Owner: Novozymes North America Inc
SOC: Effective: Expiration: Facility: Novozymes North America
County: Franklin 77 Perry Chapel Church Rd
Region: Raleigh
Franklinton NC 275250576
Contact Person: Steve A Stadelman Title: Phone: 919-494-3000
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representativo(s):
Related Permits:
Inspection Date: 03/08/2018 Entry Time: 09:OOAM
Primary Inspector: Thaddeus W Valentine
Secondary Inspector(s):
4
Reason for Inspection: Routine
Permit Inspection Type: Stormwater Discharge, individual
Facility Status: Compliant Not Compliant
Question Areas:
Storm Water
(See attachment summary)
Certification:
Phone:
Exit Time: 12:30PM
Phone:
Inspection Type: Compliance Evaluation
Page: 1
Permit: NC$000115 Owner - Facility: Novozymes North America Inc
Inspection Data: 03/08/2018 Inspection Type : Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
Reviewed all the required documents, walked the site and viewed both outfalls. All documents were in order and up to date
and all storm water drainage systems and outfalls looked good.
Page: 2
Permit: NCS000115 Owner • Facility: Novozymes North America Inc
Inspection Date: 0310812018 Inspection Typo: Compliance Evaluation
Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan?
❑ ❑ ❑
# Does the Plan include a General Location (LISGS) map?
❑ ❑ ❑
# Does the Plan include a "Narrative Description of Practices"?
❑ ❑ ❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
❑ ❑ ❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
❑ ❑ ❑
# Has the facility evaluated feasible alternatives to current practices?
0 ❑ ❑ ❑
# Does the facility provide all necessary secondary containment?
E ❑ ❑ ❑
# Does the Plan include a BMP summary?
0 ❑ ❑ ❑
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
E ❑ ❑ ❑
# Does the Plan include a Preventable Maintenance and Good Housekeeping Plan?
0 ❑ ❑ ❑
# Does the facility provide and document Employee Training?
■ ❑ Cl ❑
# Does the Plan include a list of Responsible Party(s)?
0 ❑ ❑ ❑
# Is the Plan reviewed and updated annually?
E ❑ ❑ ❑
# Does the Plan include a Stormwater Facility inspection Program?
❑ ❑ ❑
Has the Stormwater Pollution Prevention Plan been implemented?
❑ ❑ ❑
Comment: All documents available and in order
Qualitative Monitoring Yes No NA NE
Has the facility conducted its Qualitative Monitoring semi-annually? 0 ❑ ❑ ❑
Comment: Provided
Analytical Monitorinq Yes No NA NE
Has the facility conducted its Analytical monitoring? ❑ ❑ ❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ N ❑
Comment: Provided
Permit and Outfalls Yea No NA NE
# Is a copy of the Permit and the Certificate of Coverage available at the site? 0 ❑ ❑ ❑
# Were all outfalls observed during the inspection? 0 ❑ ❑ ❑
# If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ E ❑
# Has the facility evaluated all illicit (non stormwater) discharges? N ❑ ❑ ❑
Comment: I viewed both outfalls and saw no problems
Page: 3
ti
Nit' .4ro-
Wa ter Resources
ENVIRONMENTAL QUALITY
September 14, 2016
Adam Monroe, Regional President
Novozymes North America, Inc.
77 Perry Chapel Church Road
Franklinton, NC 27525
•
PAT MCCRORY
Governor
DONALD R. VAN DER VAART
Subject: Compliance Evaluation Inspection
Novozymes North America
Permit No. NCG500115
Franklin County
Dear Mr. Monroe:
Secretary
S. JAY ZIMMERMAN
Director
On September 1, 2016, Ted Cashion and Stephanie Goss of the Raleigh Regional Office (RRO)
conducted a site visit at the subject facility. Present during the inspection was Randy Green, Joe Ladd and
Steve Stadelman. Their cooperation during the inspection was appreciated. Findings during the
inspection were as follows:
1. The subject permit is for the authorization to discharge Cooling Tower Blowdown and
Condensate to receiving waters designated as an unnamed tributary to Buffalo Creek in the Tar -
Pamlico River Basin.
2. During the inspection, Randy Green stated that the Cooling Tower Blowdown and Condensate
discharge is being directed to the process treatment plant, which is discharged to the Franklin
County WWTP, or spray irrigated. Therefore, no.sampling has been conducted in the last five
years due to no discharge to outlet.
3. Mr. Green stated that Novozymes North America plans to renew the permit despite lack of
discharge.
If you have questions concerning this report please contact Ted Cashion at 919-791-4254 and e-mail at
ted.cashion@ncdenr.gov or Stephanie Goss at 919-791-4256 and e-mail at stephanie.goss ncdenr,gov.
Sincerely,
S. Daniel Smith, Regional Supervisor
Water Quality Regional Operations Section
cc: RRO, SWP
Gi#i CkS . y1,pr;c-".1
IUPD F•s rj ec ,,n ! H-t-- ( tAn l 'f-
Division of Water Resources, Raleigh Regional Office, Water Quality Operations Section httpalportal.ncdenr.orgiwcb/wglnps
1628 Mail Service Center, Raleigh, NC 27699-1628 Phone: (919) 7914200
Location: 3800 Barrett Drive, Raleigh, NC 27609 Fax: (919) 788-7159
0
United Stales Envlronmentat Protection Agency
Form Approved.
EPA Washington, D.C. 20460
OMB No. 2040-0067
Water Compliance Inspection Report
Approval expires 8-31.98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPOES yrlmolday Inspection Type
Inspector Fee Type
1 IN 1 2 15 1 3 1 NCG500115 �11 1� 18109101 17 18 Ld
19 I G I 20 {
211 1 1 1 1 I 1 1 1 1 11 11 1 I I L I I I I I II I I I I [_t 11 1__
I I I I I I i I r6
Inspection Work Days . Facility Self -Monitoring Evaluation Rating Bill QA-Reserved
71 � 72 L N G 73I L I74 781 1 1 I 1 'I I
67 70 Li lJ LJJ
10
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial beers discharging to POTW, also include
Entry TImelDate
Permit Effeclil" Date
POTW name and NPDES Dermit Number)
09:30AM 16/09101
15/10/21
Novozymes North America
77 Perry Chapel Church Rd
Exit TimelDate
Permit Expiration Date
Franklinton NC 275260576
11:15AM 16109101
20107131
Name(s) of Onsite Representative(s)l7ides(a)1Phone and Fax Number(s)
Other Facility Data
111
Name, Address of Responsible Oificlalfritle/Phone and Fax Number
Contacted
Joe Ladd,77 Perry Chapel Rd Frankllnton NC 27525057e//9196434-3001!
No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit Operations & Maintenance
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(*) and Signature(3) of Inspectors) Agency/Office/Phone and Fax Numbers
Date
Stephanie Goss RRO WQI1919-791.4204!
Ted A Cashion l RRO WQ/1919-7914200/
S na ureof Managem t Q A Revi AgencylOfflcelPhone and Fax Numbers
Date
EPA Form 354-3 (Rev 0-94) Previous editions are obsolete.
MA
Page#
0
NPQES yrlmolday Inspectlon Type 1
31 NCG500115 I11 12 18/09101 17 18 L CJ
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
Page#
Permit: NCG500115 Owner - Facility: Novozymes North America
Inspection Date: 0910112016 Inspection Type: Compliance Evaluation
Operations & Maintenance Yes No NA Ng
Is the plant generally clean with acceptable housekeeping? ❑ ❑ ❑
Does the facility analyze process control parameters, for ex:.MLSS, MCRT, Settleable ❑ ❑ ❑
Solids, pH, DO, Sludge Judge, and other that are applicable?
Comment: FacilU has discharged to process treatment plant last 5 years,
Perms
You No NA K
(If the present permit expires in 6 months or less). Has the permittee submitted a new
❑
❑
M
❑
application?
Is the facility as described in the permit?
110
❑
# Are there any special conditions for the permit?
❑
❑
0
❑
Is access to the plant site restricted to the general public?
❑
❑
❑
Is the inspector granted access to all areas for inspection?
■
❑
❑
❑
Comment: Facility has not discharged in Iagst5 yearshowever— they-w—ish to keep permit
Page# 3
rf'
novozymes-
Rethink Tomorrow
Hand Delivered
February 11, 2011
Autumn Romanski
NCDENR —Division of Water Quality
3400 Barrett Drive
FIEcEIVED
Raleigh, NC 27609 .
FEB 1 i U11
Re: Compliance evaluation inspection on September 16, 2010
tic DERR
Rgalogeglonal Office
Dear Ms. Romanski
This is in response to compliance evaluation on September 16, 2010. We would like to thank you for a value
added inspection and look forward to working with you in the future. Please find our responses below
following the header question/request from your Compliance Evaluation Inspection letter dated January 12,
2011.
Response to inspection report
1. Remit results from samples collected by Novozymes on December 1, 2010
Response — The lab results are included in this package.
2. Remit discharge water sampling for each discharge source flowing to outfall 002, inclusive of boiler and cooling
tower blow down discharges that are subject to the NCG500115 permitted discharge to unnamed tributary of
Buffalo Creek, WS-IV, NSW of the Tar Pam River Basin within 30 days of receipt.
Response — The 2010 cooling tower discharge testing results are attached in this e-mail. Boiler blow
down discharges to our process water system.
3. It was unclear when reviewing the NCG500000 permit application and the MSDS's at the plant site, if corrosion
inhibitors contained Cu or Zinc. The plant did not list treatment chemicals that contained Cu or Zn on the
NCG500000 permit application and should check with their chemical supplier and confirm in writing to DWQ
that no products are being used in conjunction with the permitted boiler or cooling tower discharges that
contain Cu or Zn.
Response — the vendor Ashland Water Technologies representative Jim Sides states no corrosion
inhibitors ore being used at our site.
Response — Outfall numbering — our NPDFS permit has only one outfall, number one.
Novozymes North America, Inc.
Environmental Services
77 Perry Chapel Church Road
P.O. Box 576
Franklinton, North Carolina 27525
Internet:
Tel. 919-4943000 Fax: 919-494-3455 www.novozymes.com
Response--Drewchlor 410Tts not in use, Biosperse 261 T is not on your list. it would have been approved
in 1994, 1 will look in the archives for the biocid%heroical treatment 101 form. The MSDS for Biosperse
261Tis included in this package.
4. Please review and explain: Water quality sample results show cause for future water quality evaluation.
• Conductivity
• Salinity
• Dissolved Oxygen
Response — after reviewing these findings with our chemical vendor, he states that the conductivity and
salinity could be from overfeeding and has started testing to confirm. He also stated the DO was in
normal range.
Response -We would like to meet with you to review data we have from using chemical software that
shows our wastestream data vs. the lab data from the outfall sampling. We feel that we can show that
our waste water is not being diverted or leaking to the outfall.
5. Please review and explain: Water quality sample results show cause for future water quality evaluation.
WQ0002806 Non -Discharge permit Monitoring
• TDS
• NA
• CA
,• Mg
• Chloride
No Fluoride sampling or metals samplings is currently required by the non -discharge permit at this location. It
appears a significant percentage of high total dissolved solids are unaccounted for based on current permit
sampling results ie. Metals sampling/other sampling that would likely identify TDS is not currently required by
the non -discharge permit.
Response —we do have metals testing associated with our process waste water treatment and they are
included in this package.
Response- we are also planning on taking 4 samples this week at the outfall to help determine the
source of the metals. We are testing to see if the sediment in the stormwater system is contributing to
the elevated metals readings.
Sample:
1. Metals & TDS — persevered
2. Metals & TDS — not persevered
3. Metal & TDS — preserved filtered
4. Metals & TDS - not preserved filtered
Response — the vendor, Ashland Water Technologies, representative Jim Sides is testing cooling tower
blow down to make sure we are not overfeeding chemicals which could cause elevated copper and zinc
levels. Results will be forwarded.
Response —fluoride may be from the incoming drinking water from the County.
Response — A meeting request will be made to you to review all findings and an action plan within the
Novozymes North America, Inc.
Environmental Services
77 Perry Chapel Church Road
P.O. Box 576
Franktinton, North Carolina 27526
Tel., 919-494-3000 Fax:919-494-3455 Internet:
www.novozymes.com
next 30 days. •
•
Sincerely,
i
Randy Green
Environmental Services Manager
Novozymes North America, Inc.
Environmental Services
77 Perry Chapel Church Road
P.O. Box 576
Franklinton, North Carolina 27525
Tel. 919-494-3000 Fax: 919-494-3455 Internet:
www.novozyr"es.com
FFWA
NCDEE R
North Carolina Department of Environment and Natural Resources
Beverly Eaves Perdue
Governor
January 12, 2011
Mr. Steve A. Stadelman
Manager of Environmental Operations
Novozymes North America
PO Box 576 f
Franklinton, NC 27525
Division of Water Quality
Coleen H. Sullins
Director
SUBJECT: Compliance Evaluation Inspection
Novozymes N. A. Inc.
Permit Number— NCG500115
County - Franklin
Dear Mr, Stadelman:
Dee Freeman
Secretary
On September 16, 2010, Autumn Romanski, of the Division of Water Quality (DWQ), Raleigh Regional Office,
performed a wastewater NPDES NCG 500000 compliance evaluation inspection of the Novozymes site. The
assistance and cooperation of Joe Ladd and Joe Jenkins was very helpful and appreciated. On December 1,
2010, Autumn Romanski, returned for a sainpling event and follow-up visit along with Matt Fleahman, and Steve
Kaltenbach of the Aquifer Protection Section of the Division of Water Quality, Inspection findings and sample
results are listed below.
Industry -a S#te Description.
--_. _. _ '
Novozymes is a manufacturing plant that produces enzymes by fermentation of genetic modified '
microorganisms for a wide range of markets and for various industrial uses. The process takes place under
controlled conditions in closed fermentation tank installations. After fermentation the enzyme is separated from
the production strain, purified and mixed with inert diluents for stabilization. (www.novozymes.com)
Boiler blow down and cooling tower blow down water is discharged to NCG500115 NPDES Outfall 002.
Wastewater, specifically, cooling tower/boiler blow down and air compressor condensate, generated at
manufacturing facilities is regulated by General Permit NCG500000. DWQ has therefore issued Novozymes
certificate of coverage, NCG500115, which became effective on August 1, 2007 and expires July 31, 2012.
Inspect#gn -Summaiy
The facility was in compliance with permit requirements with the exception of the items to be addressed
below, specifically, the determination of the source of TDS, Cu, Zn, Al, and Fluoride sample results at NPDES
NCG500000 Outfall 002.
11Page
• •
NCG500115,
The followinaitems-should be addressed:
1. Remit results from samples collected by Novozymes on December 1, 2010.
2. Remit discharge water sampling for "each discharge source flowing to outfall 002", inclusive of boiler
and cooling tower blow down discharges that are subject to the NCG500115 permitted discharge to
unnamed tributary of Buffalo Creek, WS-IV, NSW of the Tar Pam River Basin within 30 days of receipt
of this inspection letter.
3. It was unclear when reviewing the NCG500000 permit application and the MSDS's at the plant site, if
corrosion inhibitors contained Cu or Zn. The plant did not list treatment chemicals that contained Cu or
Zn on the NCG500000 permit application and should check with their chemical supplier and confirm in
writing to DWQ that no products are being used in conjunction with the permitted boiler or cooling tower
discharges that contain Cu and/or Zn. Please remit MSDS and product information regarding
NCG500000 discharge in writing within 30 days of the receipt of this inspection letter. If Cu or Zn
products are being used a biocide/chemical treatment worksheet form 101 should be completed and
forwarded to DWQ as required.
The following forms were received by DWQ in conjunction with "NCS000115 Individual Stormwater
Permit", but on the form, usage of chemicals was labeled as outfall 001, not outfall 002.
1) Biosperse I' Microbiocide
2) Drew One- L" se
3) Drewchlor 4107* �'s s
Dioltech� 44�A-
*Indicates constituents of these products may have been present at outfall 002 the day of the
inspection.
Water sample results completed on September 1„6, 2010 and December 1, 2010 are attached (SEE APPENDIX
1) and excel spreadsheet for the results from each sample location, A map of the sample locations is also
included for your review.
4. PLEASE REVIEW AND EXPLAIN. Water Quality sample results show cause for further water quality
evaluation.
1) Conductivity at outfall 002 was 1087 uS/cm, and 813 uSlcm respective to the dates above.
2) Salinity at outfall 002 was 0.5 parts per thousand, and 0.4 parts per thousand, respectively.
3) Dissolved Oxygen was 3.50 and Saturation at 23.4 Deg C was 42%; Dissolved Oxygen was
7.76, and Saturation at 15.2 Deg C was 76% respective to the dates above.
These results might indicate "that water or wastes" are being diverted into the stream that could cause Water
Quality Standard Violations, PLEASE REVIEW The General Permit NCG500000 Section B. General
Conditions, specifically, Duty to provide information, Section C. Operation and Maintenance of Pollution
Controls, and E. Reporting Requirements, specifically, Any occurrence at the facility that results in
discharge of significant amounts of wastes which are abnormal in quantity or characteristic ........ or any
other unusual circumstance.
3400 Barrett Drive One
Raleigh, North Carolina 27609 NorthCarofina
Phone: 919-791.4200 Fax: 919-786-7159 Awmally
2jPage
NCG500115
5. PLEASE REVIEW AND EXPLAIN: Water Quality sample results show cause for further water Quality
evaluation.
WQ0002806 Non -Discharge Permit Monitoring Report for September 2010 was reviewed and the following
levels of the "same analytes" were reported. TDS at 2100 mglL, Na=153 mglL, Ca=22.8 mglL,
Mg=4.6 mglL, and Chloride=330 mg/L. No Fluoride sampling or metals sampling is currently required by the
non -discharge permit at this location, It does appear a significant percentage of high Total Dissolved Solids are
unaccounted for based on the current permit sampling results, ie. metals sampling/other sampling that would
likely identify TDS is not currently required by the non -discharge permit.
1) Several of the products (1-4 listed above in item 3.) contain Na and Na salts, which could explain
why the waters contained salinity, which would normally not be detected in our fresh water streams
in North Carolina.
2) In particular, the Drewchlor 4107 (25% sodium chlorite) literature on line revealed user restrictions
for use of this product
Only in "closed system" chlorine dioxide generators (specifically for generating chlorine dioxide) for
controlling slime forming organisms in industrial re -circulating cooling waters. The Raleigh Regional
Office requests that the facility explain in writing the use of this product and clarify In writing
any possible cooling waterAvastewater (and/or chlorine dioxide generation practices) water
quality impacts related to the facilities NPDES NCG500000 re -circulating cooling towers within
30 days of receipt of this inspection. (Note: Na and chloride levels not indicative of the FEH
cooling tower make-up water but in the FEH Cooling Tower Blow down)
6. Summarize the findings and conclusions from (REVIEW and EXPLAIN) items 4 and 5 along with
the sampling resultsrtems requested in items 1, 2, and 3 of the items (to be addressed). Include
a detailed plan of action to address the water quality at NPDES NCG500115 Outfall 002
The Compliance Inspection Report and Inspection Summary is enclosed for further details of the inspections,
It is our goal to insure the quality of the surface waters of this State.
If you or your staff has any questions, do not hesitate to contact Autumn Romanski at 919-791-4247.
Sincerely,
(Au(umn Romanski
Enclosures
cc: Central files
RRO SWP Files -Wastewater
RRO SWP AQP Files -Non -Discharge Wastewater
3400 Barrett Drive 1�TOne
Raleigh, North Carolina 27609 NO Carolina
Phone; 919-791-4200 Fax: 919-768-7159
3 1 P a g e ;Vaturally
NCG500115 • •
APPENDIX 1
SAMPLE RESULTS
The following Total Dissolved Solids and Total Recoverable Metal results were found at the
Outfall 002 discharge on September 16, 2010:
Results Water Supply Waters (WS-IV) Water Quality Standard
TDS=788 mg/l_ 500 mg/L
Water Quality Standard Action Levels for Fresh Water Aquatic Life
Cu=20 ug1L 7 ug/L
Zn=180 ug/L 50 ug/L
Al=<50 ug1L 87 ug1L
The following Total Dissolved Solids and Total Recoverable Metal results were found at the
Outfall 002 discharge on December 1, 2010:
Results Water Supply Waters (WS-IV) Water Qualily Standard
TDS=612 mg/L 500 mg1L
Fluoride=4.3 mg/L 1.8 mglL
Water Quality Standard Action Levels for Fresh Water Aquatic Life
Cu=43 ug1L
7 ug1L
Zn=370 ug1L
50 ug/L
AI=760 ug/L
87 ug/L
Outfall 002 Analyte Results Elevated compared with "Upstream Sample Results" from
December 1, 2010 (no upstream sample was taken on September 16, 2010)
Results
U stream
9116
Na=160 mg1L
no sample
9116
Ca=51 mg1L
no sample
9116
Mg=13 mg1L
no sample
1211
Na=100 mglL
14 mg/L
1211
Ca=59 mg1L
5.5 mg/L
1211
Mg=16 mg/L
2.9 mg/L
1211
Chlorides=73 mg1L
17 mg1L
3400 Barrett Drive One
Raleigh, North Carolina 27609 NorthCarofina
Phone: 919-791-4200 Fax: 919-788•7159 Nakrall
y
41Page
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United States Environmental Protection Agency
Form Approved,
EPA Washington, D.C. 20460
OMB No. 2040-0057
Water Compliance inspection Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/molday Inspection Type Inspector Fac Type
1 UN 2 15I 31 NCG500115 111 121 10/09116 117 181 rl 191 GI 201
IJ LJ U LJ LJ
Remarks
211 1 1 1 1 1 1 1 1 1 1 1 Jill 1 1 1 1 Jill 1 1 1 1 1 1 1 1 1 1 1 1 Jill 1 1 1 1 1 1 16
------- ---
Inspection Work Days Facility Self -Monitoring Evaluation Rating 131 QA -------------------------Reserved --
67I 169 70I I 71 I I 72 I N I 73 LU74 751 I I l1 11 I j 80
u u
Section B: Facitlity Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry TlmelDate
Permit Effective Date
POTW name and NPDES permit Number)
Novozymes North America
10:00 AM 10/09/16
07/08/01
Exit Time/Date
Permit Expiration Date
77 perry chapel Church Rd
Franklinton NC 275250576
01:30 PM 10/09/16
12/07/31
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data
Name, Address 6f Responsible Official/TitwPhone and Fax Number
ContactedNo
Steve A stadelmari,PO Box 576 Franklinton NC 27525//919-494-3000/
Section C: Areas Evaluated During Inspection (Check o2jX those areas evaluated)
Permit 0 Flow Measurement ■ Unuent/Receiving Waters
Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
Autumn H Romanski� .fit L .%�tyylar�-+��RRO WQ//919-791-4247//���
Signature of Management O A Reviewer Agency/Office/Phone and Fax Numbers Date
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Page # 1
NPDES ydmolday Inspection Type 1
3 NCG500115 11 12I 1OLL 6 j 17 18F _i
Section D: Summary of Finding/Comments (Attach additionalsheetsof narrative and checklists as necessary)
Cooling H2O blowndown and Boiler water blowdown discharge to UT to Buffalo Creek.
Physical parameters measured- high conductivity—1,000.
Collected sample to analyze for TDS and metals and discussed follow-up with plant based on results of
sampling.
Plant is complaint with permit requirements. Requested cooling h2o flow data.
Page # 2
Permit: NCG500115 Owner - Faclllty: Novozymes North America
Inspection Date: 09/16/2010 Inspection Type: Compliance Evaluation
Permit Yes
No
NA NE
(If the present permit expires in 6 months or less). Has the permittee submitted a new application?
❑
❑
■ ❑
Is the facility as described in the permit?
■
❑
❑ ❑
# Are there any special conditions for the permit?
❑
❑
■ ❑
Is access to the plant site restricted to the general public?
■
❑
Q ❑
Is the inspector granted access to all areas for inspection?
woo
❑
Comment: The facility is compliant with the permit requirements.
Effluent Pipe
Is right of way to the outfall properly maintained?
Are the receiving water free of foam other than traoe amounts and other.debris?
If effluent (diffuser pipes are required) are they operating properly?
Comment:
Yes No NA NE
0000
0000
❑ ❑ ■ ❑
Page # 3
•
0
United States Environmental Protection Agency
Form Approved.
EPA Washington, D.C. 20460
OMB No. 2040-0057
Water Compliance Inspection Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yrlmolday Inspection Type Inspector Fac Type
1 J 2 ;11 121 • I 17 18J 19U 20U 10/12/01
Remarks
21111_II111111111,111111 Jill 11111111111I1111111111I6
Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 t7A-------
671 169 70 U 71 I I 72 73 � 74 75I I I I I I 180
�•.I
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
10:00 AM 10/12/01
07/08/01
Novozymes North America
Exit Time/Date
Permit Expiration Date
77 Perry Chapel Church Rd
Franklinton NC 275250576
04!00 PM 10/12/01
12/07/31
Name(s) of Onsite Representative(s)fritles(s)1Phone and Fax Number(s)
Other Facility Data
Name, Address of Responsible Official/Title/Phone and Fax Number
Contacted
Steve A Stadelman,PO Box 576 Franklinton NC 27525//919-494-3000/ No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit ■'Effluent/Receiving Waters
Section D: Summary of Find in/Comments Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/OfficelPhone and Fax Numbers Date
"1
]-�
J
Autumn H Romanski � c/. RRO WQ//919-791-4247/
1 v � r7l-v
Signature of Management 0 A Reviewer Agency/Office/Phone and Fax Numbers Date
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Page # 1
0
NPDES yrlmolday Inspection Type (cont. 1 1
3I NCG500115 I11 121
10/12/0 I17 18'_'
t
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
The facility was in compliance with permit requirements with the exception of:
Corrosion of cooling/boiler equipment and/or pipe/pump corrosion, process leaks, chemical additions to
cooling/boiler systems, and other sources of analytes such as non -discharge wastewater, groundwater, and
stormwater (permitted under NCS000115) "should be investigated and a plan of action provided" to
address elevated analytes/pollutants of concern found during the two sampling events conducted in
September and December 2010.
Page # 2
Permit: NCG500115 Owner - Facility: Novozymes North America
Inspection Date: 12/01/2010 Inspection Typo: Compliance Evaluation
Permit Yes
No
NA
NE
(If the present permit expires in B months or less). Has the permittee submitted a new application?
■
❑
❑
❑
Is the facility as described in the permit?
■
❑
❑
❑
# Are there any special conditions for the permit?
❑
❑
■
❑
Is access to the plant site restricted to the general public?
0
❑
❑
❑
Is the inspector granted access to all areas for inspection? 0 ❑ ❑ ❑
Comment: A follow-up visit was conducted with AQP section to this facility to gain a
better understanding of processes within the facility and to re -sample NPDES
NCG500115 Outfall 002, FEH Cooling water make-up and blowdown, Non -discharge
Wastewater Pond, upstream and down stream of UT/Buffalo Creek (the receiving
waters of discharge Outfall 002). Plant is compliant with NCG permit requirements, with
the exception of determination of source and plan of action for the following: TDS, Cu,
Zn, and Fluoride. Other analytes elevated at Outfall 002 discharge in comparison to
upstream samples include: Na, Ca, Mg, and Chloride. The results from December
indicate Al was also elevated, but the results from September did not show elevated
levels of Al. Therefore, further samplings results and a review of processes should
confirm rather Al is of concern.
Effluent Pipe Yes No NA NE
Is right of way to the outfall properly maintained? ■ ❑ ❑ ❑
Are the receiving water free of foam other than trace amounts and other debris? ■ ❑ ❑ ❑
If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ■ ❑
Comment: A second sampling event was conducted on 12/1/2010 at the NPDES
NCG500115 Outfall 002 to UT to Buffalo Creek. The first sampling event was
conducted during the 9/16/2010 NCG500115 inspection.
Page # 3
•
Randy Green
Compliance Coordinator
Novozymes North America, Inc.
77 Perry Chapel Church Road
P.O. Box 576
Franklinton, NC 27525-0576
6 March 2008
16
Michael F. Easley, Governor
William G. Ross, Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
[Iij Al cD
d7110%
Subject: Compliance Evaluation Inspections for
Individual NPDES Stormwater Discharge Permit, NCS000115,
General NPDES Wastewater Discharge Permit, NCG500115, and
General NPDES Construction Stormwater Permit, NCGO10000 (NCR000757)
Novozymes North America Franklinton Plant
Franklin County
Dear Mr. Green:
1. Ron Boone, of the NC Division of Water Quality (DWQ), Raleigh Regional Office (RRO), Surface Water Protection
(SWP) section, conducted the subject compliance evaluation inspections (CEI) at the Novozymes North America, Inc.,
Franklinton Plant on 13 February 2008 in order to assess Novozyme's compliance with the subject discharge permits.
Your assistance and cooperation was greatly appreciated during the inspections. The results of the CEIs are summarized
below and in the attached inspection reports.
Individual NPDES Stormwater Discharge Permit, NCS000115
2. The facility is located at 77 Perry Chapel Church Road, in Franklinton, Franklin County, NC. The NCS000115 permit
allows the discharge of stormwater from point source discharges to receiving waters designated as Buffalo Creek, which
is currently classified as WS-IV (water supply), nutrient sensitive water (NSW) in the Tar -Pamlico river basin.
3. The site currently has two stormwater discharge outfalls (SDO) to which all site stormwater runoff drains. Stormwater
discharged through SDO 001 flows into a stormwater drainage ditch that parallels the eastern edge of the main
manufacturing complex and then flows to Buffalo Creek. Stormwater discharged through SDO 002 flows through a
riprapped stormwater drainage ditch for approximately 1,000 feet before reaching an unnamed tributary to Buffalo Creek.
Both SDOs were evaluated during the inspection. No adverse conditions were noted at either SDO.
4. The stormwater pollution prevention plan (SP3) for the facility, as required by Part II, Section A of the permit was
reviewed and found to meet most requirements. It is noted that a new SP3 is currently under development by an outside
consultant. There were some discrepancies as noted below:
A. The SP3 was last updated in December 2003. The plan should be reviewed annually and updated as needed. Such
reviews and updates need to be annotated by signature and date in the SP3.
B. The Responsible Party signature page needs to be updated. The former company president signed the one in the SP3.
The new president should sign a new form to acknowledge responsibility for the stormwater program and SP3, as
well as to properly delegate the responsibility for maintaining and implementing the SP3. Please refer to Part 111,
Section B, Paragraph III, to ensure signatory and delegation requirements are met.
C. The certification of stormwater discharges required by Part II, Section A, Paragraph 1(e) should be reaccomplished
periodically to verify the absence of non-stormwater discharges.
*1VI lna
iv
North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone (919) 7914200 Customer Service
Internet: h2o.ennstatemc,us 1628 Mail Service Center Raleigh, NC 27699-1628 FAX (919) 791-4718 1-877=623-6748
An Equal Opportunity/Affirmative Action Employer— 50°% Recycledl10% Post Consumer Paper
Novozymes North America, Inc.
NCS000115, NCG500115 & NCR00075
Compliance Evaluation Inspections
6 March 2008, Page 2 of 3
D. The site map shows two stormwater discharge outfalls (SDO), but the SP3 narrative indicates five SDOs. Please
update the SP3 narrative to reflect the correct number of SDOs.
5. It is suggested, with the implementation of the newly rewritten SP3, that you also implement a new form or checklist of
some type in order to combine and manage the completion of recurring SP3 requirements. This may include everything
from the inspection of stormwater BMPs, secondary containments, etc., to the regular annotation of spills that have
occurred�at the=site.' The.intention is to help prevent overlooking recurring SP3 requirements.
A i
1
6. All records of analytical and qualitative monitoring, secondary containment inspections, training, etc., were complete and
on file. Please remember that the permit requires you to keep all such records for a minimum of five years.
7. Please take special note of the new increased analytical monitoring requirements and the Tier One and Tier Two
benchmark exceedance actions included in the recently updated and reissued stormwater permit. These new requirements
are intended to provide a structured means of investigating, determining and eliminating factors, which may cause
exceedances of the benchmark values listed in table 3.
General NPDES Wastewater Discharee Permit, NCG500115
8. The NCG500115 permit allows the discharge of cooling tower blow down water also to receiving waters designated as
Buffalo Creek. There are currently three cooling tower units. These wastewaters actually discharge into the site's storm
sewer system where they comingle with stormwater discharges and are then conveyed to SDO 002. Samples for the
analytical monitoring of the cooling tower blow down are pulled from the discharge lines before they tie into the storm
sewer system.
9. All records of the required analytical monitoring were available onsite. No discrepancies were found. It was noted that
upstream/downstream sampling for temperature is not currently possible, given that the cooling tower blow downs
actually discharge into the storm sewer system. Please begin to make note of this on discharge monitoring reports
(DMR) that you submit. A copy of this letter will be placed in your NCG500115 file at the RRO, but annotating this on
DMRs will help to prevent monitoring violations from being generated due to the absence of these upstream/downstream
temperature readings on the DMRs that you submit.
General NPDES Construction Stormwater Permit, NCG010000 (NCR000757)
10. This CEI was conducted to evaluate your compliance with the general construction stormwater permit, NCG010000
(NCR000757), for the project known as Novozymes, The NCG010000 permit was automatically issued upon approval by
the Division of Land Resources (DLR) of your Erosion and Sedimentation Control Plan (E&SCP) for this project. The
letter that you received from DLR notifying you of the approval of your E&SCP, which was dated 30 October 2007, also
included a copy of the NCGO10000 permit. The NCG010000 permit authorizes the discharge of stormwater under the
National Pollutant Discharge Elimination System (NPDES), in accordance with Title 15A of the North Carolina
Administrative Code 2H.0100. Stormwater runoff from this project site drains to an unnamed tributary to Buffalo Creek,
at approximate latitude/longitude 36' 06' 05.48" N, 78' 24' 25.43"W.
11. The following observations were noted during the CEI:
A. Implementation and maintenance of the E&SC measures according to the approved E&SCP and as required by
NCGO10000, Part I, Section A, Paragraph 2, was not evaluated.
B. A copy of the approved E&SCP was available on site for review as required by NCG010000, Part I, Section A,
Paragraph 2.
C. Storage, use and disposal of fuels, lubricants, coolants, hydraulic fluids and other petroleum products on site was
compliant with NCGO10000, Part 1, Section A, Paragraph 3.
Novozymes North America, Inc. • Compliance Evaluation Inspections
NCS000115, NCG500115 & NCR00 6 March 2008, Page 3 of 3
D. Storage, use and disposal of herbicides, pesticides and/or fertilizers at the site was compliant with NCG010000, Part
I, Section A, Paragraph 4.
E. The management and disposal of solid wastes at the site was compliant with NCG010000, Part I, Section A,
Paragraphs 5 and 6.
F. A rain gauge was installed on site as required by NCG010000, Part I, Section B, Paragraph 1.
G. Records of rain gauge data as required by NCG010000, Part I, Section B, Paragraph 1, were available on site.
H. Records of the regular inspection of the approved E&SC measures as required by NCG010000, Part 1, Section B,
Paragraph 1, were available on site.
1. Records of the regular inspection of stormwater discharges as required by NCG010000, Part I, Section B, Paragraph
2, were available on site.
12. Please note that violations of your permits are subject to civil penalty assessments in an amount not to exceed $25,000 per
day per violation. These inspections have revealed that you have developed and implemented effective programs to
manage the discharges regulated by these permits. Your efforts and cooperation in doing so are greatly appreciated and
help to protect the natural resources of our state.
13. Please reply to this letter within 30 days of receiving it. Your reply should include corrective actions and implementation
schedules for those actions for all the discrepancies listed above in paragraph 4(A through D). , Should you have any
questions regarding the inspections or this notice, please do not hesitate to contact me at 919-791-4200.
Sincerely
L
Ronald C. Boone
Environmental Specialist
Attachments:
1. Inspection Checklist NCS004115 (Individual Stormwater)
2. Inspection Checklist NCG500115 (General Wastewater)
3. Inspection Checklist NCGO10000 (NCR000757 - Construction Stormwater)
CC: NPS Assistance and Compliance Oversight Unit w/ atchs 1 and 3
Stormwater Permitting Unit w/ atchs 1 and 3
NPDES East Unit w/ atch 2
Central Files w/ all atchs
RRO/SWP Files w/ all atchs
NC Division of Land Resources, Raleigh Regional Office w/ atch 3
A,4 z is
United States Environmental Protection Agency
Form Approved.
EPA Washington, D.C. 2D460
OMB No. 2040-0057
Water Com�liance Ins ection Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/molday Inspection Type Inspector Fac Type
i 2 NJ 3 NCG500115 11 108/02/13 2 17 16 19 20I I 5� I CI I SI
u u �.� +,�
Remarks
211 1 1 1 1 1 1 1 1_ 1 1 1 1 1 1 1 1 1 1 1 1 1
_J6
Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA------------------Reserved--------------------
67I 169 70I I 71 U 72, __, 73� 74 75I I I 1 1 I I BD
I 1 1
Section B; Facility Data
Name and Location of Facility Inspected (Far Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
12:30 PM 08/02/13
07/08/01
Novozymes North America
Exit Time/Date
Permit Expiration Date
77 Perry Chapel Church Rd
Franklinton NC 27525
04:30 PM 08/02/13
.12/07/31
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data
Randy Green/Compliance Coordinator/919-494-3001 /9194943458
Name, Address of Responsible Official/Title/Phone and Fax Number
Steve A Stadelman,PO Box 576 Franklinton NC 27525//919-494-3000/ Contacted
No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit ■ Flow Measurement ■ Operations & Maintenance Reoords/Reports
Self -Monitoring Program ■ Facility Site Review ■ EffluenUReceiving Waters ® Laboratory
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
Ron Boone RRO WQ//919-791-4200/
d3
Signature of Man gement O A Revi er Ag ccyy/Offs a and Fax Numbers Date
EPA Form 3560-3 (Rev 94) Previous editions are obsolete, /
Page # 1
NPDES yr/ma/day Inspection Type 1
3 11 12 17 18
NCG500115 1 1 08/02/13 1 UC
Section Q: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
See attached letter.
Page # 2
Permit: NCG500115 Owner - Facility: Novozymes North America
Inspection Date: 02/13/2008 Inspection Type: Compliance Evaluation
Operations & Maintenance Yes No NA NE
Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑
Does the facility analyze process control parameters, for ex: Mi_SS, MCRT, Settleable Solids, pH, DO, Sludge ■ ❑ ❑ ❑
Judge, and other that are applicable?
Comment:
Permit Yes No NA NE
(If the present permit expires in 6 months or less). Has -the permittee submitted a new application?
Is the facility as described in the permit?
# Are there any special conditions for the permit?
Is access to the plant site restricted to the general public?
Is the inspector granted access to all areas for inspection?
Comment: Cooling towers actually discharge to the site's stormwater system and are
then discharged through the stormwater discharge outfall 002.
Record Keeping
Are records kept and maintained as required by the permit?
Is all required information readily available, complete and current?
Are all records maintained for 3 years (lab. reg. required 5 years)?
Are analytical results consistent with data reported on DMRs?
Is the chain -of -custody complete?
Dates, times and location of sampling
Name of individual performing the sampling
Results of analysis and calibration
Dates of analysis
Name of person performing analyses
Transported COCs
Are DMRs complete: do they include all permit parameters?
Has the facility submitted its annual compliance report to users and DWQ?
(If the facility is = or n 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift?
Is the ORC visitation log available and current?
Is the ORC certified at grade equal to or higher than the facility classification?
Is the backup operator certified at one grade less or greater than the facility classification?
■
■
■
■
Page # 3
Permit: NCG500115 Owner - Facility: Novozymes North America
Inspection Date: (01312008 Inspection Type: compliance Evaluation
Record Keeping Yes No NA NE
Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑
Facility has copy of previous year's Annual Report on file for review? ❑ ❑ ■ ❑
Comment: Facility does not test upstream/downstream temps due to cooling tower
discharge going directly to the site's stormwater system. Practically speaking, there is no
upstream and downstream is diluted with stormwater. Also, the receiving stream is at
least 1,000 feet away from the point at which the cooling tower discharge joins the
stormwater system. Certified operator, annual report and visitation logs are not required.
Effluent Pipe Yes No NA NE
Is right of way to the outfall properly maintained? ■ ❑ ❑ ❑
Are the receiving water free of foam other than trace amounts and other debris? ■ ❑ ❑ ❑
If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ■ ❑
Comment:
Flow Measurement - Effluent Yes No NA NE
# Is flow meter used for reporting?
■ ❑
❑
❑
Is flow meter calibrated annually?
■
❑
❑
❑
Is the flow meter operational?
■
❑
❑
❑
(If units are separated) Does the chart recorder match the flow meter?
❑
❑
■
❑
Comment: No flow recorder.
Laboratory
Yes
No
NA
NE
Are field parameters performed by certified personnel or laboratory?
■
❑
❑
❑
Are all other parameters(excluding field parameters) performed by a certified lab?
■
❑
❑
❑
# Is the facility using a contract lab?
■
❑
❑
❑
Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)?
❑
❑
■
❑
Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees?
❑
❑
■
❑
Incubator (BOD) set to 20.0 degrees Celsius +1- 1.0 degrees?
❑
❑
■
❑
Comment:
Effluent Sampling
Yes
No
NA NE
Is composite sampling flow proportional?
❑
❑
■ ❑
Is sample collected below all treatment units?
■
❑
❑ ❑
Is proper volume collected?
■
❑
❑ Cl
Is the tubing clean?
❑
❑
■ ❑
Page # 4
I
a
Permit: NCG500115 Owner - Facility: Novozymes North America
Inspection Date: 02/13/2008 Inspection Type: Compliance Evaluation
Effluent Sampling Yes No NA NE
Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? ❑ ❑ ■ ❑
Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ ❑ ❑ ❑
Comment: As stated above, upstream/downstream/effluent temps not taken due to
configuration of system. Ensure that reasons for not taking the samples are expressly
noted on each DMR submission.
Upstream / Downstream Sampling Yes No NA NE
Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? ❑ ■ ❑ ❑
Comment: As stated above, upstream/downstream/effluent temps not taken due to
configuration of system. Ensure that reasons for not taking the samples are expressly
noted on each DMR submission.
I i
1
Page # 5
Compliance Inspection Report
Permit: NCS000115 Effective: 02/01/08 Expiration: 01/31/13 Owner: Novozymes North America Inc
SOC: Effective: Expiration: Facility: Novozymes North America
county: Franklin 77 Perry Chapel Church Rd
Region: Raleigh
Franklinton NC 275250576
Contact Person: Steve A Stadelman Title: Phone: 919-494-3000
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Certification: Phone:
Inspection Date: 03108/2018 Entry Time: 09:00AM Exit Time: 12:30PM
Primary Inspector: Thaddeus W Valentine Phone:
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Stormwater Discharge, Individual
Facility Status: Compliant Not Compliant
Question Areas:
Storm Water
(See attachment summary)
Page: 1
Permit: NCS000115 Owner - Facility: Novozymes North America Inc
Inspection Date: 03/0812018 Inspection Type: Compliance Evaluation Reason for VisIt: Routine
Inspection Summary:
Reviewed all the required documents, walked the site and viewed both outfalls. All documents were in order and up to date
and all storm water drainage systems and outfalls looked good.
Page: 2
9
Permit: NC5000115 Owner - Facility: Novozymes North America Inc
Inspection Date: 031081201E Inspection Type : Compliance Evaluation
Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan?
❑ ❑ ❑
# Does the Plan include a General Location (USGS) map?
❑ ❑ ❑
# Does the Plan include a "Narrative Description of Practices"?
❑ ❑ ❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
❑ ❑ ❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
N ❑ ❑ ❑
# Has the facility evaluated feasible alternatives to current practices?
0 ❑ ❑ ❑
# Does the facility provide all necessary secondary containment?
■ ❑ ❑ ❑
# Does the Plan include a BMP summary?
M ❑ ❑ r]
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
M ❑ ❑ ❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
M ❑ ❑ ❑
# Does the facility provide and document Employee Training?
❑ ❑ ❑
# Does the Plan include a list of Responsible Party(s)?
❑ ❑ ❑
# Is the Plan reviewed and updated annually?
M ❑ ❑ ❑
# Does the Plan include a Stormwater Facility Inspection Program?
■ 0 ❑ Cl
Has the Stormwater Pollution Prevention Plan been implemented?
0 ❑ ❑ ❑
Comment: All documents available and in order
Qualitative Monitorina Yes No NA NE
Has the facility conducted its Qualitative Monitoring semi-annually? 0 ❑ ❑ ❑
Comment: Provided
Analytical Monitorina Yes No NA WE
Has the facility conducted its Analytical monitoring? ❑ ❑ ❑
At Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ❑
Comment: Provided
Permit and Outfalls Yes No NA NE
# Is a copy of the Permit and the Certificate of Coverage available at the site? M ❑ ❑ ❑
*Were all outfalls observed during the inspection? 0 ❑ ❑ ❑
# If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ❑
# Has the facility evaluated all illicit (non stormwater) discharges? M ❑ ❑ ❑
Comment: I viewed both outfalls and saw no problems
Page: 3
i
kD
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
November 7, 2000
Mr. Lee Yarbrough
Novozylncs North America, Inc.
PO Box 576
Franklinton, North Carolina 27525
LT?W,A
4,a oneft r1owpow
NCDENR
NORTH CAROLINA DEPARTMENT of
ENVIRONMENT AND NATURAL RESOURCES
Subject: NPDES Permit Modification — Name Change
Permit NCS000115
Novozymes North America, Inc.
(Formerly Novo Nordisk BioChem North America, Inc.)
Franklin County
Dear Mr. Yarbrough:
In accordance with your request received October 31, 2000, the Division is forwarding the subject permit
modification. This modification documents the change in name at the subject facility. All other terms and conditions in the
original permit remain unchanged and in full effect. This permit modification is issued under the requirements of North
Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental
Protection Agency dated December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this permit modification are
unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following
receipt of this letter. This request must be a written petition conforming to Chapter 150E of the North Carolina General
Statutes, filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611-7447.
Unless such demand is made, this decision shall be final and binding.
This permit does not affect the legal requirement to obtain other permits which may be required by the Division of
Water Quality, the Division of Land Resources, Coastal Area Management Act, or any other Federal or Local government
permit that may be required. If you have any questions concerning this permit, please contact Valery Stephens at the
telephone number or address listed below.
cc: Central Files
Raleigh Regional Office, Water Quality Section
NPDES Unit
Point Source Compliance Enforcement Unit
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Sincerely,
W&Onal�
err T. Stevens
919733.5083, extension 520 (fax) 919 733.0719
VISIT US ON THE INTERNET 0 http://h2o.enr.state.nc.us/
Valery.Stephens@ncmail.net
NCS000115
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PERMIT
TO DISCHARGE STORMWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Novozymes North America, Inc.
is hereby authorized to discharge stormwater from a facility located at
77 Perry Chapel Church Road
Franklinton NC
Franklin County
to receiving waters designated as UT of Buffalo Creek, a class WS-IV NSW stream, in the Tar -
Pamlico River Basin
in accordance with the discharge limitations, monitoring requirements, and other conditions set
forth in Parts I, 11, III, IV, V and VI hereof.
This permit shall become effective November 7, 2000.
This permit and the authorization to discharge shall expire at midnight on September 30, 2004.
Signed this day November 7, 2000.
i'
for Kerr T. Stevens, Director
Division of Water Quality
By the Authority of the Environmental Management Commission