NC0026573_Pretreatment Annual Report_20190212

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February 12, 2019
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PERCS Unit FEB 19 2019
Ms. VIVIEN ZHONG PW�at�r "aou
NCDWR rceS
1617 Mail Service Center ►Hitting Section
Raleigh,NC 27699-1617
Dear Ms. Zhong,
Enclosed is the City of Morganton's Annual Pretreatment Report for 2018. This
document has been developed to meet pretreatment standards and has been prepared by
our pretreatment coordinator&reviewed by the POTW Director. If you have any
questions about this document please give Mr. Timothy Arney a call at 828-438-5375 or
email him at [e-mail].
Sincerely,
Brad Boris
Water Resources Director
Telephone [phone] 305 East Union St. Post Office Box 3448
www.ci.morganton.nc.us Morganton,NC 28655 Morganton,NC 28680-3448

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Pretreatment Annual
Report

City of Morganton
PAR Narrative for 01/01/2018-12/31/2018
General Program
The City of Morganton WWTP continues to upgrade the existing facility,with a conversion of the
existing EQ Basin to an aeration basin with four floating aerators. Other upgrades now include a
change from pure oxygen to diffused aeration,with the construction of two additional aeration
basins completed in the second half of 2018. Construction completed on a new building to house
turbo blowers and updated SBS feed system. Upgrades to secondary clarifiers and RAS pumping
station will begin this year. The old pure oxygen basin will be turned in to an EQ Basin after all tie-
ins completed.
Drought
The City of Morganton is no longer in any water restriction use.
General Permits
Leviton Southern Devices had a SIU drop request from our pretreatment program approved this
year.For they no longer discharge to the WWTP.Their permit was scheduled for renewal in 2020.
Case Farms had a Permit modification made to its permit for BOD and COD reporting limits from
concentration limits to mass limits.
Case Farms# 1098
Case Farms continues to be a valuable customer to the City of Morganton. Case Farms is in the
process of planning and implementing a flow equalization basin in order to improve their
pretreatment process. Case Farms had a permit modification this year to its BOD and COD limits
reporting from concentration limits to mass limits effective November 9,2018.The limits for BOD
is 8340 lbs and for COD is 33360 lbs. Case Farms had only 12 violations(BOD), in 2018, and are
very cooperative with the Pretreatment program.
.Leviton Southern Devices# 1182
Leviton Southern Devices had a permit drop and no longer discharges to the WWTP.
Seiren#4002
Seiren is one of the City of Morganton's larger water and wastewater customers. Seiren is very
cooperative with the City of Morganton's Pretreatment program. Seiren North America has an
excellent compliance record, and had no violations in 2018.
Overall View
Our local SIU industries seem to be able to remain steady. Support for the Pretreatment Program
among the other industries remains strong. The total number of NOV's issued to SIU's in 2018
was12,down from 18 in 2017. The City of Morganton wishes all of our local industries continued
success.
Other
Pretreatment Program Info Database updated where Mr. Kenny Fleming retired.Updated email for
Timothy Arney and added Waste Water plant superintendent information to list. The Historical
SNC Report was not received. The Allocation Table was updated in October 2018.

Waste Reduction in 2018
City of Morganton - Encourages and participates in the
recycling of plastics, glass, aluminum, newspaper and
corrugated cardboard at drop off sites in the City.
The City of Morganton also recycles printer cartridges and
provides a drop off box for mercury thermometers at City
Hall.
Case Farms # 1082 — W13, W14, W19, W21, W24,
W33, W34, W36, W39, W41, W51, W55, W66
Viscotec Automotive/Seiren # 4002 — W13, W14,
W21, W24, W31, W32, W33, W34, W36, W55, W64, W74

Chapter 9, PAR Guidance
Pretreatment Performance Summary (PPS)
1. Pretreatment Town Name: City of Morganton
2. "Primary"NPDES Number NC00 26573
or Non Discharge Permit# if applicable=>
3. PAR begin Date, please enter 01/01/yy 3.=> 01/01/18
4. PAR end Date, please enter 12/3 1/yy 4.=> 12/31/2018
5. Total number of SIUs, includes CIUs 5.=> 2
6. Number of CIUs 6.=> 0
7. Number of SIUs with no IUP, or with an expired IUP 7.=> 0
8. Number of SIUs not inspected by POTW 8.=> 0
9. Number of SIUs not sampled by POTW 9.=> 0
10. Number of SIUs in SNC due to IUP Limit violations 10.=> 0
11. Number of SIUs in SNC due to Reporting violations 11.=> 0
12. Number of SIUs in SNC due to violation of a compliance schedule,CO,AO or similar 12.=> 0
13. Number of CIUs in SNC 13._> 0
14. Number of SIUs included in public notice 14.=> 0
15 Total number of SIUs on a compliance schedule, CO, AO or similar 15.=> 0
16. Number of NOVs, NNCs or similar assesed to SIUs 16.=> 12
17. Number of Civil Penalties assessed to SIUs 17.=> 0
18. Number of Criminal Penalties assessed to SIUs 18.=> 0
19. Total Amount of Civil Penalties Collected 19.=> $ 0
20. Number of IUs from which penalties collected 20.=> 0
Foot Notes: AO Administrative Order IUP Industrial User Pretreatment Permit POTW Publicly Owned Treatment Works
CIU Categorical Industrial User NNC Notice of Non-Compliance SIU Significant Industrial User
CO Consent Order NOV Notice of Violation SNC Significant Non-Compliance
IU Industrial User PAR Pretreatment Annual Report
revised 1/2018: PAR PPS 2018

Pretreatment Program Info Database printed on: 12/12/2018
for Program Name Morganton Iwc%at 7Q10 12.11
WWTP Name City of Morganton Stream Information.,
Program Approval Date 07/01/1983 7Q10 Flow cfs/mgd 118 / 76.23
1Q10 Flow cfs/mgd 96.21 / 62.18
Pretreatment Status Full WS-IV
Stream Classification
Region ARO Basin Number CTB31
County Burke Receiving Stream Name CATAWBA RIVER l
NPDES Number NC0026573
NPDES Effective Date Last PAR Rec PAR Due Date 03/01/2018 mercury
05/01/2016 1631
NPDES Expire Date Current Fiscal required
P 02/29/2020 Year PCI Done
POTW is Primary WTP TRUE Last Audit on 05/13/2015 Audit Year Next 19/20 yes
W
Design Flow mgd 10.5000 %Design mgd is SIU permitted 28.57 Permitted SIU flow(mgd)[Pt_SIU) 3
WWTP SIU's 2 Program Sills 2 .r..,.. .
WWTP CIU's 1 Program CIUs 1 HWA LTMP IWS SUO ERP
date Inactive Date Next Due 03/01/2020 06/01/2022
Date Received by DWR 03/31/2014 08/11/2005 06/05/2017 03/06/2013 05/05/2010
Date Approved 06/17/2014 08/12/2005 10/24/2017 03/28/2013 06/28/2010
Adopt Date Required
Date Adopted 03/04/2013
Info in this Box from Pt_Contacts Date Date Date
PT_Pro Attended Attended Attended
Formal Name g.Prime Phonel ext Fax HWA Wksp IUP Wksp PAR Wksp
izer .7
. .1r.Kenny Fleming 'Prim 11(828)438-5376 I 1(828)433-8593 II 5/18/2006 1 1 1/24/2006
R [e-mail] (Pretreatment Program Coordinator PO Box 3448 28680-3448
Mr.Timothy Arney ' 11828-438-5376 I I II I I I
+Arne y ® G:Aldrryton.ne.v4 ere4-rc°a me4* Coordieaier _
E.1; Se j-
ese1c C; . Mor yn.++V1 . .Ak, us P1.204- Su fei'%nfendeo+ I Da()
J Pretreatment Related NOVs from DWQ . DWR Central Office Contact Vivien Zhong
2/28/1997 NOD;2/13/97 PCI;SUO corrections,flow data for an DWR Regional Contact Linda Wiggs
\ l

Pretreatment Annual Report (PAR) PAR covers this calendar year=> 01/01/2018-12/31/2018
Significant Non-Compliance Report (SNCR) Control Authority=Program=Town Name => Morganton
WWTP=Wastewater Treatment Plant, use separate form for each WWTP. WWTP Name => Catawba
SIU= Significant Industrial User NPDES # => NC0026573
SNC= Significant Non-Compliance
A SNCR Form must be submitted with every PAR, please write "None " if you had No SIUs in SNC during calendar year
SNC ? (Yes/No)
IUP Pipe Industry Name Parameter for each 6-month period.
# # or "Reporting" Jan. -June July- Dec.
1098 1 Case Farms None No No
4002 1 Viscotec Automotive/Seiren None No No
Attach a copy of the Division's "SIUs in SNC Historical Report" for your POTW's SIUs behind this page .
Is the database correct ? Notify the Division of any errors ! Database indicates SNC history for previous years.
EVERY SNC MUST be explained in the Narrative, How was, is, or will it be resolved?
REPEAT SNCs are serious matters that MUST be explained in the Narrative.
• Form name: PAR,SNCR,200 1
Date Revised: 1/4/2001

Pretreatment Annual Report (PAR) Control Authority, Industry
Industrial Data Summary Form (IDSF) Town Name=> Morganton Name Case Farms
WWTP Name=> Catawba IUP# 1082
Use separate forms for each industry/pipe NPDES#=> NC0026573 Pipe# 1
Enter BDL values as < (value) 1st 6 months,dates=> 1/1/2018 6/30/2018
2nd 6 months,dates=> 7/1/2018 12/31/2018
F low, mga -BUD 1 N Ammonia
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> 12 12 12 12 12 12 N/A N/A
* Maximum (mg/1)=> 1.814 1.369 768 605 346 71
* or Maximum (lb/d)=>
* or Average(mg/1)=>
* or Average Loading(lb/d)=>
%violations,(chronic SNC is>=66%)_> 0% 0% 58.3% 41.6% 0% 0% N/A N/A
%TRC violations,(SNC is>=33 %)=> 0% 0% 8.33% 0% 0% 0% N/A N/A
Arsenic Cadmium Chromium CUD
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> N/A N/A N/A N/A N/A N/A 12 12
* Maximum (mg/1)=> 1336 933
* or Maximum (lb/d)=>
* or Average(mg/1)=>
* or Average Loading(lb/d)=>
%violations,(chronic SNC is>=66%)_> N/A N/A N/A N/A N/A N/A 0% 0%
%TRC violations,(SNC is>=33 %)_> N/A N/A N/A N/A N/A N/A 0% 0%
Copper Cyanide Lead Mercury
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> N/A N/A N/A N/A N/A N/A N/A N/A
* Maximum (mg/1)=>
* or Maximum (lb/d)=>
* or Average(mg/1)=>
* or Average Loading(1b/d)=>
%violations,(chronic SNC is>=66%)_> N/A N/A N/A N/A N/A N/A N/A N/A
%TRC violations,(SNC is>=33 %)_> N/A N/A N/A N/A N/A N/A N/A N/A
BDL=>Below Detection Limit mg/I=>milligrams per liter
* POTW must enter at least one of these IUP=>Industrial User Permit lb/d=>pounds per day
four rows, Please indicate how averages were calculated SNC=>Significant Non-Compliance mgd=>million gallons per day
Avg period could be month,Qtr,or 6-month&if BDL, 1/2BDL,or zero values used. TRC=>Technical Review Criteria WWTP=>wastewater treatment plant
Chapter: PAR Guidance File name: PAIZ=ilh FehtsilimeiOuiddatehlipturs4,1seL4Mh B,pages 12, 13, 14 Blank IDSF Form,Copy and use in your PAR Number each set for each IUP pipe-Page of

Pretreatment Annual Report (PAR) Industry Name Case Farms
Industrial Data Summary Form (IDSF) IUP# 1082
Use separate forms for each industry/pipe Pipe# 1
ivicKei -Selenium a liver -L1nc
1st 6 months 12nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> N/A N/A N/A N/A N/A N/A N/A N/A
* Maximum (mg/1)=>
* or Maximum (lb/d)=>
* or Average(mg/1)=>
* or Average Loading(lb/d)=>
%violations,(chronic SNC is>=66%)_> N/A N/A N/A N/A N/A N/A N/A N/A
%TRC violations,(SNC is>=33%)_> N/A N/A N/A N/A N/A N/A N/A N/A
ph (i l & Grease
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> 12 12 12 12
* Maximum (mg/1)=> 8.75 8.18 9 10
* or Maximum (lb/d)=>
* or Average(mg/1)=>
* or Average Loading(lb/d)=>
%violations,(chronic SNC is>=66%)=> 0% 0% 0% 0%
%TRC violations,(SNC is>=33%)=> 0% 0% 0% 0%
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 11st 6 months 2nd 6 months
Total#of samples=>
* Maximum (mg/1)=>
* or Maximum (lb/d)=>
* or Average(mg/I)=>
* or Average Loading(lb/d)=>
%violations,(chronic SNC is>=66%)=>
%TRC violations,(SNC is>=33%)_>
BDL=>Below Detection Limit mg/I=>milligrams per liter
* POTW must enter at least one of these IUP=>Industrial User Permit lb/d=>pounds per day
four rows, Please indicate how averages were calculated SNC=>Significant Non-Compliance mgd=>million gallons per day
Avg period could be month,Qtr,or 6-month&if BDL,1/2BDL,or zero values used. TRC=>Technical Review Criteria WWTP=>wastewater treatment plant
Chapter: PAR Guidance File name: PAFCcifitliFekbnasTiOuirldatChltptursV,lsetclibt B,pages 12,13,14 Blank IDSF Form,Copy and use in your PAR Number each set for each IUP pipe-Page of

Pretreatment Annual Report (PAR) Control Authority, Industry
Industrial Data Summary Form (IDSF) Town Name=> Morganton Name Seiren
WWTP Name=> Catawba IUP# 4002
Use separate forms for each industry/pipe NPDES#=> NC0026573 Pipe# 1
Enter BDL values as < (value) 1st 6 months,dates=> 1/1/2018 6/30/2018
2nd 6 months,dates=> 7/1/2018 12/31/2018
1+low, mga - 131Jil 1 JJ Ammonia
1st 6 months lnd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd-6 months
Total#of samples=> 12 12 12 12 12 12 N/A N/A
* Maximum (mg/1)_> 0.844 0.693 204 260 42 29
* or Maximum (lb/d)=>
* or Average(mg/1)_>
* or Average Loading(lb/d)=>
%violations,(chronic SNC is>=66%)_> 0% 0% 0% 0% 0% 0% N/A N/A
%TRC violations,(SNC is>=33 %)_> 0% 0% 0% 0% 0% 0% N/A N/A
Arsenic - Cadmium Chromium COD
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> N/A N/A N/A N/A 12 12 12 12
* Maximum (mg/1)_> 0.026 0.013 1065 896
* or Maximum (lb/d)_>
* or Average(mg/1)=>
* or Average Loading(lb/d)_>
%violations,(chronic SNC is>=66%)_> N/A N/A N/A N/A 0% 0% 0% 0%
%TRC violations,(SNC is>=33 %)_> N/A N/A N/A N/A 0% 0% 0% 0%
Copper Cyanide - Lead 1V1ercury
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1 1st 6 months 2nd 6 months
Total#of samples=> 12 12 N/A N/A N/A N/A N/A N/A
* Maximum (mg/1)_> 0.033 0.026
* or Maximum (lb/d)_>
* or Average(mg/1)=>
* or Average Loading(lb/d)_>
%violations,(chronic SNC is>=66%)_> 0% 0% N/A N/A N/A N/A N/A N/A
%TRC violations,(SNC is>=33 %)_> 0% 0% N/A N/A N/A N/A N/A N/A
BDL=>Below Detection Limit mg/1=>milligrams per liter
* POTW must enter at least one of these IUP=>Industrial User Permit Ib/d=>pounds per day
four rows, Please indicate how averages were calculated SNC=>Significant Non-Compliance mgd=>million gallons per day
Avg period could be month,Qtr,or 6-month&if BDL, 1/2BDL,or zero values used. TRC=>Technical Review Criteria WWTP=>wastewater treatment plant
Chapter: PAR Guidance File name: PAPorHpEd RdsReGtiodedffdta¢tig- skcliA4B,pages 12, 13, 14 Blank IDSF Form,Copy and use in your PAR Number each set for each IUP pipe-Page of

PretreatrraeAnn al Report(PAR)
Industrial � jnmary FOrm Industry Name Seiren
Use se arate forms for each industry/pipe Pip02 e# 4 1
Enterp BDL values as < (value) Pip
IUP
lcKea eienlum salver -Lane
1st 6 months Lnd 6 months 1st 6 months Lnd 6 months 1st 6 months '2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> 12 12 12 12 N/A N/A 12 12
* Maximum (mg/1)_> 0.024 0.011 Monitor Monitor 0.288 0.081
* or Maximum (1b/d)_> only only
* or Average(mg/1)_>
* or Average Loading(lb/d)_>
%violations,(chronic SNC is>=66%)_> 0% 0% Monitor Monitor N/A N/A 0% 0%
%TRC violations,(SNC is>=33%)_> 0% 0% only only N/A N/A 0% 0%
PH - Yhenols
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> 12 12 12 12
* Maximum (mg/I)_> 11.00 9.90 0.580 0.500
* or Maximum (lb/d)_>
* or Average(mg/I)_>
* or Average Loading(lb/d)_>
%violations,(chronic SNC is>=66%)_> 0% 0% 0% 0%
%TRC violations,(SNC is>=33 %)_> 0% 0% 0% 0%
1 emperature
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> 12 12
* Maximum (mg/I)_> 36.0 42.5
* or Maximum (lb/d)_>
* or Average(mg/1)_>
* or Average Loading(lb/d)=>
%violations,(chronic SNC is>=66%)=> 0% 0%
%TRC violations,(SNC is>=33%)_> 0% 0%
BDL=>Below Detection Limit mg/1=>milligrams per liter
-
* POTW must enter at least one of these IUP=>Industrial User Permit lb/d=>pounds per day
four rows, Please indicate how averages were calculated SNC=>Significant Non-Compliance mgd=>million gallons per day
Avg period could be month,Qtr,or 6-month&if BDL,1/2BDL,or zero values used. TRC=>Technical Review Criteria WWTP=>wastewater treatment plant
Chapter: PAR Guidance File name: PPPorHdfslhaiaideCtaiudrIii aftt s c18f 1B,pages 12, 13, 14 Blank IDSF Form,Copy and use in your PAR Number each set for each IUP pipe-Page of

City of Morganton Printed 2/8/2019,7:27 AM
Page 1 of 3
Allocation Table Headworks last approved: 03/30/11
PoTw=> Morganton Allocation Table updated: 10/23/18
PDES#=> NC0026573 Permits last modified: 10/01/15
FLOW BOD TSS Ammonia
Industry Type Original Modification Date Permit Limits Permit Limits Permit Limits Permit Limits
IUP INDUSTRY NAMES Permit/Pipe of Effective Effective Permit Conc. Load Conc. Load Conc. Load
Count (Fly list eipb+ciy) number Industry Date Date Expires MGD gal/day mg/I lbs/day mg/1 lbs/day mg/I lbs/day
1 Case Farms 1098/01 hicken Processor 5/31/2000 10/1/2015 5/31/2020 2.0000 2,000,000 8340.00 400.00 6672.00
2 Seiren I 4002/01 extile I 4/1/2002 I 08/24/05 I �3/31/2017 1.5000 1,500,000 500.00 6255.00 300.00 3753.00
Column Totals=> 3.5000 3,500,000 14595.00 10425.00,
Basis=> NPDES NPDES NPDES NPDES
MAHL from HWA(Ibs/day)=> NPDES Permitted Flow=> 8.0000 34528 17263.80 6138.24
Uncontrollable Loading(lbs/day)=> 2.9485 6820 6459.92 614.76
Total Allowable for Industry(lbs/day)_> 5.0515 27708 10803.88 5523.48
Total Permitted to Industry(lbs/day)_> 3.5000 14595 10425.00
Allowable loading left(lbs/day)_> 1.5515 13113 378.88 #VALUE!
Percent Allow.Ind.still available(%)_> 30.7% 47.3% 3.5%
Percent MARL still available(%)=> 19.4% 38.0% 2.2%
5 Percent MAHL(Ibs/day)=> 0.4000 1726 863 306.91
City of Morganton
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City of Morganton Printed:2/8/2019, :
Page 2 of 3
Arsenic Cadmium Chromium Copper Cyanide Lead Mercury Molybdenum Nickel Selenium Silver
Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits
Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load
mg/I lbs/day mg/I lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/I lbs/day
0.3250 4.0658 0.3250 4.0658 0.2500 3.1275 monitor monitor
4.0658 4.0658 3.1275 L_________
Inhibition NPDES F. .Inhibition F. F. NPDES Ceiling F. NPDES F.
5.3949 2.3018 11.8245 125.5941 4.7298 8.0297 0.01122 50.9842 10.0371 3.6323 12.6940
0.0738 0.0393 2.9779 2.9410 0.1082 0.5115 0.00738 0.0000 0.3098 0.0000 0.2533
5.3212 2.2625 8.8466 122.6531 4.6216 7.5182 0.00384 50.9842 9.7273 3.6323 12.4407
4.0658 4.0658 3.1275
#VALUE! ######## 4.7809 118.5874 ######## ######## #VALUE! #VALUE! 6.5998 #VALUE! ########
54.0% 96.7% 67.8%
40.4% 94.4% 65.8%
0.27 0.1151 0.5912 6.2797 0.2365 0.4015 0.00056 2.5492 0.5019 0.1816 0.63
City of Morganton
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City of Morganton Printed:2/8/2019,7:27 AM
Page 3 of 3
Zinc Aluminum COD Oil&Grease TTO Phenols
Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits
Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load
mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/I lbs/day mg/1 lbs/day mg/I lbs/day
2000 33360 100 1668.00
0.4500 5.6295 2000 25020 . 1 5.0000 62.5500
5.6295 58380 1668.00 62.5500
Inhibition Standard F.
142.7141 833.3805 150.12
5.5058 _ 20296 2459.0 0.0000
137.2083 #VALUE! 150.12
5.6295 58380.0000 1668.0000 62.5500
131.5788 #VALUE! 87.57
95.9% #VALUE! #VALUE! 58.3%
92.2% #VALUE! #VALUE! 58.3%
7.1357 41.67 8
City of Morganton
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