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HomeMy WebLinkAbout810002_Complete File - Historical_20190213Dear Javan Calton, John E. Skvarla, III` Secretary Calton Dairy Farm Animal Waste Management System Rutherford County Reference is made to your request for rescission of the subject animal waste permit with the submission of a completed Animal Waste Storage Pond and Lagoon Closure Report Form on April 12, 2013. Staff from our Regional Office has confirmed that this Coverage is no longer required. Therefore, in accordance with your request, Certificate of Coverage No. AWI810002 is rescinded, effective immediately. If, in the future, you wish again to operate an animal waste management system you must first apply for and receive a new animal waste permit Certificate of Coverage. Operating an animal waste management system without a valid animal waste permit Certificate of Coverage will subject the responsible party to a civil penalty of up to $25,000 per day. Please contact the Asheville Regional Office at (828) 296-4500 if it would be helpful to discuss this matter further. Sincerely, Thomas A. Reeder cc: Asheville Regional -Office; Aquifer -Protection -Sec_ tion _ Technical Assistance and Certification Unit Rutherford County Soil & Water Conservation District Fran McPherson, DWQ Budget Office Please waive any overdue fees Permit File AWI810002 I �'S g Qd� AUlG 131013 J Asl'leville Regional Office ---Aquifer Protection 1636 Mail Service Center, Raleigh, North Carolina 27699=1636 Location: 512 N. Salisbury St, Raleigh, North Carolina 27604 One Phone: 919-807-64641 FAX: 919-807-6492 NorthCaroUa Internet: www.ncwatemualitv.org An Equal Opportunity 1 Affirmative Action Employer r 6 ` MCDENR North Carolina Department of Environment and Natural Resources Division of Water Resources Water Quality Programs Pat McCrory Thomas A. Reeder Governor Director August 9, 2013 Javan Calton - Calton Dairy Farm 660 Calton Road Bostic, NC 28018 Subject: Permit No. AWI810002 Dear Javan Calton, John E. Skvarla, III` Secretary Calton Dairy Farm Animal Waste Management System Rutherford County Reference is made to your request for rescission of the subject animal waste permit with the submission of a completed Animal Waste Storage Pond and Lagoon Closure Report Form on April 12, 2013. Staff from our Regional Office has confirmed that this Coverage is no longer required. Therefore, in accordance with your request, Certificate of Coverage No. AWI810002 is rescinded, effective immediately. If, in the future, you wish again to operate an animal waste management system you must first apply for and receive a new animal waste permit Certificate of Coverage. Operating an animal waste management system without a valid animal waste permit Certificate of Coverage will subject the responsible party to a civil penalty of up to $25,000 per day. Please contact the Asheville Regional Office at (828) 296-4500 if it would be helpful to discuss this matter further. Sincerely, Thomas A. Reeder cc: Asheville Regional -Office; Aquifer -Protection -Sec_ tion _ Technical Assistance and Certification Unit Rutherford County Soil & Water Conservation District Fran McPherson, DWQ Budget Office Please waive any overdue fees Permit File AWI810002 I �'S g Qd� AUlG 131013 J Asl'leville Regional Office ---Aquifer Protection 1636 Mail Service Center, Raleigh, North Carolina 27699=1636 Location: 512 N. Salisbury St, Raleigh, North Carolina 27604 One Phone: 919-807-64641 FAX: 919-807-6492 NorthCaroUa Internet: www.ncwatemualitv.org An Equal Opportunity 1 Affirmative Action Employer r 6 ` Certificate of Coverage A�,- 810002 _ Calton Dairy Page 2 This COC is not automatically transferable. A name/ownership change application must be submitted to -.-the DWQ prior to a name change.or change'in ownership. --- - - - If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Asheville Regional Office. The Regional Office Water Quality Staff may be reached at (828) 251-6208. If you need additional information concerning this COC or the General Permit, please contact Sue Homewood at (919) 733-5083 .ext. 502. /Kerr T. Stevens cc: (Certificate of Coverage only for all cc's) RutherfordCounty Health Department ,Ashe-v llezRegional;Officel-Water-Quality=Se -xionr Rutherford County Soil and Water Conservation District Permit File NDPU Files Javan Calton Calton Dairy 660 Calton Rd Bostic NC 28018 Dear Javan Calton: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources October 1, 2004 Alan W. Klimek, P. E., Director Division of Water Quality 2004 C� GpW,A1ER SECTION F�OUNL OFFICE ASHEVILLE REGIONA Subject: Certificate of Coverage No. AWC810002 Calton Dairy Cattle Waste Collection, Treatment, Storage and Application System , Rutherford County On June 11, 2004, the North Carolina Division of Water Quality (Division) issued a revised State General Permit for swine facilities. The General Permit was issued in accordance with the directive of Senate Bill 733 (Session Law 2003-28). In accordance with your application received on January 30, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Javan Calton, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG200000. The issuance of this COC supercedes and terminates your previous COC Number AWC810002 which expires October 1, 2004. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Calton Dairy, located in Rutherford County, with an animal capacity of no greater than an annual average of 300 Dairy cattle and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until September 30, 2009. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of.animals. Please carefully read this COC and the enclosed State General Permit. Since this is a revised State General Permit, it contains new requirements in addition to most of the conditions contained in the previous State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please gay careful attention to the record keeping and monitoring conditions in this permit. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. Aquifer Protection Section -Animal Feeding Operations Unit 1636 Mail Service Center, Raleigh, North Carolina 27699-1638 Phone: 919-733-3221 / FAX: 919-715-0588 / Internet: li2o.enr.state.nc.us An Equal Opportunity/Affirmative Action Employer- 50% Recycled/10% Post Consumer Paper North Apt The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically -transferable. A-name/ownership change application must be submitted to the Division prior to,a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Asheville Regional Office. The Regional Office Water Quality Staff may be reached at (828) 296-4500. If you need additional information_ concerning this COC or the General Permit, please contact J.R. Joshi at (919) 715-6698. . Sincerely, for Alan W. Klimek, P.E. Enclosures (General Permit AWG200000) cc: (Certificate of Coverage only for all cc's) Asheville Regional Office, Aquifer Protection Section Rutherford County Health Department Rutherford, County Soil and Water Conservation District Permit File AWC810002 APS Central Files Michael F. Easley, G William G. Ross Jr., Si North Carolina Department of Environment and Natural Re Coleen H. Sullins, I Division of Water March 28, 2008 a. E C E I V E Javan Calton APR 18 2008 Calton Farms 660 Calton Road Asheville Regional Office Bostic, NC 28018 A uifer Protection Subject: Permit No. AW1810002 Calton Farms. Animal Waste Management System Rutherford County Dear Javan Calton: In accordance with your March 14, 2008 permit modification request, we are hereby forwarding to you this Permit issued to Javan Calton authorizing the operation of the subject animal waste management system. You had requested to drop the animal population at this facility to zero until such time as the waste storage lagoon at this facility is properly closed, as you no longer wished to maintain it as an active cattle farm. This approval shall consist of the operation of this system'including, but not limited to, the management of animal waste structures on the Javan Calton Farm, with an annual capacity of no greater than an annual average of 0 milk cows. The Permit shall be effective from the date of issuance until February 29, 2013 and replaces the COC No. AWC810002 issued to this facility on October 1, 2004. You are authorized and required to operate the system in conformity with the conditions and limitations as specified in the Permit. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in number of animals authorized by this Permit (as provided above) will require a CAWMP and a modification to this Permit and must be completed prior to actual increase in number of animals. Please carefully read this Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping. and reporting. The issuance of this Permit does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, or federal) nor convey any property rights, in either real or personal property. Per 15A NCAC 2T. 0111(c), a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards, a 100 -ft separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwatergualiiy.org Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer -50% Recycled/10% Post Consumer Paper No°e Carolina Aiura!!y Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 n Please be advised that any violation of the terms and"conditions specified in this Permit may result in revocation of this Permit or penalties in accordance with NCGS 143-215.6A through 143-215.6C, the Clean Water Act, and 40 CFR 122.4 1, including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under this Permit after the expiration date of this Permit, an application for renewal must be filed at least 180 days .prior to expiration. This Permit is not automatically transferable. A name/ownership change application,must be submitted to the Division prior to a.name change or change in ownership. This facility is located in a county covered by our Asheville Regional Office. The Regional Office Aquifer Protection Staff may be reached at (828) 296-4500. If you need additional information concerning this COC or the General Permit, please contact the Animal -Feeding Operations Unit staff at (919) 733-3221. Sincerely, for Coleen H. Sullins Enclosures (Record -Keeping Forms Package) cc: Rutherford County Health Department Rutherford County Soil and Water Conservation District rAsheville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS070047 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION. DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES INDIVIDUAL CATTLE ANIMAL WASTE MANAGEMENT SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Javan Calton Rutherford County FOR:THE continued operation and maintenance.of an animal waste management system for the Javan Calton Farm (Facility), located in.Rutherford County, consisting of 0 (zero) milking cows and the application to .land as specified in the Facility's Certified Animal Waste Management Plan (CAWMP). This permit shall be effective from the date of issuance until rescinded and shall be subject to the following specified conditions and limitations: I. PERFORMANCE STANDARDS The animal waste management system operated under this Permit shall be effectively maintained and operated as a non -discharge system to prevent the discharge of pollutants to surface waters, wetlands, or ditches. Application of waste to terraces and grassed waterways is acceptable as long as it is applied in accordance with Natural Resources Conservation Service (NRCS) Standards and does not result in a discharge of waste to surface waters, wetlands, or ditches. If the Facility has a discharge of waste that reaches surface waters or wetlands resulting from a storm event more severe than a 25 -year, 24- hour storm, it will not be considered to be in violation of this Permit, as long as the Facility is in compliance with its CAWMP and this Permit. 2. No discharge of waste shall result in a violation of the water quality standards established for receiving waters as per Title 15A, Subchapter 2B, Section .0200 of 'the North Carolina Administrative Code (NCAC) and Title 15A, Subchapter 2L of the NCAC. 3. The facility's CAWMP is hereby incorporated by reference into this Permit. The CAWMP must be consistent with all applicable laws, rules, ordinances, and standards (federal; state and local) in effect at the time of siting. design, and certification of the Facility. 4. Any proposed increase or modification to the annual average that exceeds the thresholds set by North Carolina General Statues (NCGS) 143-215.1OB(1) will require a modification to the CAWMP and the Permit prior to modification of the Facility. Animal waste shall not be applied within one hundred (100) feet of an} exception of monitoring wells. The allowable distance to monitoring wells shall be established on a case-by-case basis by the Division. II. OPERATION AND MAINTENANCE REOUIREMENTS 1. The collection, treatment, and storage facilities, and the land application equipment and fields shall be properly operated properly and maintained at all times. 2. A vegetative cover shall be maintained as specified in the Facility's CAWMP on all land application fields and buffers in accordance with the CAWMP. No waste shall be applied upon areas not included in the CAWMP. 3. Soil pH on all land application fields must be maintained in the optimum range for crop production. 4. Land application rates shall be in accordance with the CAWMP. In no case shall land application rates exceed the agronomic rate of the nutrient of concern for the receiving crop. In no case shall land application rates result in excessive ponding or any runoff during any given application event. 5. If manure or sludges are applied on conventionally tilled, bare soil, the waste shall be incorporated into the soil within two (2) days after application on the land. This requirement does not apply to no -till. fields, pastures, or fields where crops are actively growing. Pesticides, toxic chemicals, and petroleum products shall not be disposed of in the animal waste management system. 7. Domestic and/or industrial wastewater from showers, toilets, sinks, etc. shall not be discharged into the animal waste management system. Washdown of stock trailers owned by and used to transport animals to and from the Facility only will be permissible as long as the system has been evaluated and approved to accommodate the additional volume. Only those cleaning agents and soaps that are EPA -approved according to their labels, will not harm the cover crop, and will not contravene the groundwater standards listed in 15A NCAC 2L may be utilized in the Facility covered by this Permit. Instruction labels are to be followed when using cleaning agents and soaps. 8. Disposal of dead animals resulting from normal mortality rates associated with the Facility shall be done in accordance with the Facility's CAWMP and the North Carolina Department of Agriculture and Consumer Services (NCDA&CS) Veterinary Division's statutes and regulations. 9. Unless accounted for in temporary storage volume, all uncontaminated runoff from the surrounding property and buildings shall be diverted away from the waste lagoons/storage ponds to prevent any unnecessary addition to the liquid volume in the structures. A protective, vegetative cover shall be established and maintained on all earthen lagoon/storage pond embankments (outside We of embankment to maximum pumping elevation), berms, pipe runs, and diversions to surface waters or wetlands. Trees, shrubs, and other woody vegetation. shall not be allowed to grow on the lagoon/storage pond embankments. All trees shall be removed in accordance with good engineering practices. Lagoon/storage pond areas shall be accessible, and vegetation shall be kept mowed. . 11. At the time of sludge removal from a lagoon/storage pond, the sludge must be managed in accordance with the CAWMP. When removal of sludge from the lagoon is necessary, provisions must be taken to prevent damage to the lagoon dikes and liner. 12. Lagoons/storage ponds shall be kept free of foreign debris including, but not limited to, tires, bottles, light bulbs, gloves, .syringes or any other solid waste. 13. The Facility must have at least one of the following items at all times: (a) adequate animal waste application and handling equipment, (b) a lease, or other written agreement, for the use of the necessary equipment, or (c) a contract with a third party applicator capable of providing adequate waste application. 14. No waste shall be applied iri wind conditions that might reasonably be expected to cause the mist to. reach surface waters or wetlands. 15. The. Permittee shall maintain buffer strips or.other equivalent practices as specified in the Facility's CAWMP near•feedlots, manure storage areas, and land application areas. 16.. Waste shall not be applied on land that is flooded, saturated with water, frozen, or snow covered at the time of land application. 17. Land application of waste is prohibited during precipitation events., The Permittee shall consider pending weather conditions in making the decision to land apply waste. 18. Land application activities shall cease on any application site that exceeds a Mehlich 3 Soil Test Index for Copper of greater than 3,000 (108 pounds per acre) or Zinc of greater than 3,000 (213 pounds per acre). 19. Any major structural repairs to lagoons/storage ponds must have written documentation . from a technical specialist certifying proper design and installation. However, if a piece of equipment is being replaced with a piece of equipment of the identical specifications, no technical specialist approval is necessary [i.e. piping, reels, valves, pumps (if the gallons per minute (gpm) capacity is not being increased or decreased), etc.] unless the replacement involves disturbing the lagoon/storage.pond embankment. M. MONITORING AND REPORTING REQUIREMENTS 1. An inspection of the animal waste collection, treatment, and storage structures, and runoff control measufes shall be conducted and documented at a frequency to insure proper operation For example, lagoons/storage ponds, and other structures should be inspected for evidence of erosion, leakage, damage by animals or discharge. 2. Highly visible waste -level gauges shall be maintained to mark the level of lagoon storage pond that does not gravity feed through a free flowing transter pipe into a subsequent structure. The gauge shall have readily visible permanent markings. The waste level in each lagoon with a waste level gauge shall be monitored and recorded weekly on forms supplied by, or approved by, the Division. A representative Standard Soil Fertility Analysis, including pH, phosphorus, copper, and zinc, shall be conducted on each application field receiving animal waste at least every three (3) years. An analysis of the animal waste shall be conducted in accordance with recommended laboratory sampling procedures as close to the time of application as practical and at least within sixty (60) days (before or after) of the date of application. . This analysis shall include the following parameters: Nitrogen Zinc Phosphorus Copper 4. The Permittee shall record all irrigation and land application event(s) including hydraulic loading rates, nutrient loading rates and cropping information. The Permittee shall also record removal of solids and document nutrient loading rates if disposed on-site or record the off-site location(s). These records must be on forms supplied by, or approved by, the Division. If, for any reason, there is a discharge from the animal waste management system (including the land application sites), to surface waters or wetlands, the Permittee is required to make notification in accordance with Condition III. 9. The discharge notification shall include the following information: a. Description of the discharge: A description of the discharge including an estimate of the volume discharged, a description of the flow path to the receiving surface waters or wetlands and a site sketch showing the path of the waste. Also, an estimation of the volume discharged. b. Time of the discharge: The length of time of the discharge, including the exact dates and times that it started and stopped, and if not stopped, the anticipated time the discharge is expected to continue. c. Cause of the discharge: A detailed statement of the cause of the discharge. If caused by a precipitation -event, detailed information from the on-site rain gauge concerning the inches and duration of the precipitation event. d. All steps being taken to reduce, stop and cleanup the discharge. All steps to be taken to prevent future discharges from the same cause. e. Analysis of the waste: A copy of the last waste analysis conducted as required by Condition III. 3. 6. A copy of this Permit, the Facility's COC, certification forms, lessee and landowner agreements, the CAV/MP, and copies of all records required by this Permit and the Facility's CAWMP shall be maintained by the Permittee in chronological and legible form for a minimum of three (3) years. Within fifteen (15) working days of receiving the request. from the Division, the Permittee shall provide to the Division one (1) copy of all requested information and reports related to the operation of the animal waste management system. Once received by the Division, all such information and reports become public information, unless they constitute confidential information under North Carolina General Statutes (NCGS) 132- 1.2, and shall be made available to the public by the Division as specified in Chapter 132 of the NCGS. The Division may require any additional monitoring and reporting (including but not limited to groundwater, surface water or wetland, waste, sludge, soil, lagoon/storage pond levels and plant tissue) necessary to determine the source, quantity; quality, and effect of such waste upon the surface waters, groundwaters or wetlands. Such monitoring, including its scope, frequency, duration and any sampling, testing, and reporting systems, shall meet all applicable Division requirements. Regional Notification: The Permittee shall report by telephone to the appropriate Division Regional Office as soon as possible, but in no case more than twenty-four (24) hours following first knowledge of the occurrence of any of the following events: a. Any discharge to ditches, surface waters or wetlands. b. Failure to maintain storage capacity in a lagoon/storage pond greater than or equal to that required in Condition V. 2. of this Permit. C. Over applying waste either in excess of the limits set out in the CAWMP or where runoff enters surface waters _or wetlands. d. Failure of any component of the animal waste_ management system resulting in a discharge to surface waters or wetlands. e. Any failure of the animal waste management system that -renders the Facility incapable of adequately receiving, treating or storing_the waste and/or sludge. f. Any deterioration or leak in a lagoon/storage pond that poses an immediate threat to the environment or human safety or health. For any emergency, which requires immediate reporting after normal business hours, contact must be made with the Division of Emergency Management at 1-800-858-0368. The Permittee shall also file a written report to the appropriate Division Regional Office within five (5) calendar days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to be taken to correct the problem and to ensure that the problem does not recur: The requirement to file a written report may not be waived by the Division Regional Office. IV. INSPECTIONS AND ENTRY The Permittee shall allow any authorized representative of Department, upon the presentation of credentials and other documents as may be required by law and in accordance with reasonable and appropriate biosecurity measures, to: a. Enter the Permittee's premises where the regulated Facility or activity is located or conducted, or where records must be kept under the conditions of this Permit; b. Have access to and copy, at reasonable times, any recordsthat must be kept under the conditions of this Permit; c. Inspect, at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this Permit; and, d. . Sample or monitor, at reasonable times, for the purpose of assuring permit compliance, any substances or parameters at any location. V. GENERAL CONDITIONS 1. The issuance of this Permit shall not relieve the Permittee of the responsibility for compliance with all applicable surface water, wetlands, groundwater and air quality standards or for damages to surface waters, wetlands or groundwaters resulting from the animal operation. 2. The maximum waste level in lagoons/storage ponds shall not exceed that specified in the Facility's CAWMP. At a minimum, maximum waste level for lagoons/storage ponds must not,exceed the level that provides adequate storage to contain a 25 -year, 24-hour storm event plus an additional one (1) foot of structural freeboard except that there shall be no violation of this condition if: (a) there is a storm event more severe than a 25 -year, 24-hour event, (b) the Permittee is in compliance with its CAWMP, and (c) there is at least one. (1) foot of structural freeboard. Any containment basin, such as a lagoon or a storage .pond, used for waste management shall continue to be subject to the conditions and requirements of this Permit until properly closed. When the containment basin is properly closed in accordance with the Natural Resource Conservation Service (MRCS) North Carolina Standard for Closure of Waste Impoundments, February 2005 or any subsequent amendment, the containment basin shall not be subject to the requirements of this Permit. The Permittee must submit a letter to the Division to request rescission of the Permit by providing documentation of closure of all containment basins. Closure shall also include a minimum of 24 hours pre -notification of the Division and submittal -of the Animal Waste Storage Pond and Lagoon Closure Report Form to the address identified on the form within fifteen (15) days of completion of closure. Failure of the Permittee to maintain; in full force and effect, lessee and landowner agreements, which are required in the CAWMP, shall constitute grounds for revocation of its COC to operate under this Permit. 5. This Permit is not transferable. In the event there is a desire for the Facility to change ownership, or there is a name change of the Permittee, a Notification of Change of Ownership form must be submitted to the Division, including documentation from the parties involved and other supporting materials_ as may be appropriate. 6. The issuance of this Permit does not prohibit the Division from reopening and modifying the Permit, revoking and reissuing the Permit, or terminating the Permit as allowed by the appropriate laws, rules, and regulations. 7. The Groundwater Compliance Boundary is established by.15A NCAC 2L and 15A NCAC 02T .0111(c).. An exceedance of Groundwater Quality. Standards at or beyond the Compliance Boundary is subject to the requirements of 15A NCAC 2L and the Division in addition to the penalty provisions applicable under. the NCGS. VI. PENALTIES 1. Failure to abide by the conditions and limitations contained in this Permit; the Facility's CAWMP; and/or applicable state law; may subject the Permittee to an enforcement action by the Division including but not limited to the modification of the animal waste management system, civil penalties, criminal penalties, and injunctive relief. 2. The Permittee must comply with all conditions of this Permit. Any Permit noncompliance constitutes a violation of state .law and is grounds for enforcement action; for Permit coverage termination, revocation and reissuance, or modification; or denial of Permit coverage renewal application. y 3. It shall not be a defense for a Permittee in an enforcement action to claim that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the conditions of this Permit. This Permit issued the 28th day of March, 2008. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION North Carolina Division of Water Quality By Authority of the Environmental Management Commission Permit Number AWI810002 Division of Water Quality ❑ Division of Soil and Water Conservation ❑ Other Agency Facility Number: 810002 Facility Status: Active Permit: AW1810002 ❑ Denied Access Inspection Type: Comoliance Inspection Inactive or Closed Date: Reason for Visit: Routine County: Rutherford Region: Asheville Date of Visit: 09/28/2012 Entry Time: 12:00 PM Exit Time: 12:30 PM Farm Name: Calton Dairy Owner: Javan Calton Incident #: Owner Email: Mailing Address: 660 Calton Rd Bostic NC 28018 Physical Address: Facility Status: E Compliant ❑ Not Compliant Integrator: Phone: 000-245-0638 Location of Farm: Latitude: 35°27'03" Longitude: 81'47'48" From Forest City take SR 1006 north 7 miles to Calton Dairy Rd (SR 1745). Travel 0.8 mile on Calton Dairy Rd. The farm is on the left and right sides of the road. Question Areas: Certified Operator: Secondary OIC(s): Operator Certification Number: On -Site Representative(s): Name Title Phone 24 hour contact name Javan Calton Phone: On-site representative avan Calton Phone: Primary Inspector: Ed and illia s Phone: Inspector Signature: Date: L42 � Secondary Inspector(s): Inspection Summary: The facility has not operated as a dairy since 2003. Mr. Calton has contacted the Rutherford County S&W Conc. District and NRCS for assistance with closure of the facility. They hope to begin closure this fall. Mr. Calton was not on site at the time of the inspection. The waste pond appeared to be in good condition. Page: 1 Permit: AW1810002 Owner -Facility: Javan Calton Inspection Date: 09/28/2012 Inspection Type: Compliance Inspection Facility Number: 810002 Reason for Visit: Routine Waste Structures Designed Observed Type Identifier Closed Date Start Date Freeboard Freeboard kaste Pond WASTE POND 34.80 Page: 2 NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Coleen H'Sullins Director February 3, 2011 Mr. Javan Calton Calton Dairy 660 Calton Road Bostic, North Carolina 28018 Subject: Compliance Inspection Animal Waste Handling System Calton Dairy — Facility # 81-2 Rutherford County Dear Mr. Calton: Dee Freeman Secretary On February 2, 2011, 1 conducted a routine Compliance Inspection of the animal waste handling system for Calton Dairy. I have enclosed the Lagoon/Waste Pond Closure Form as you indicated during the inspection that you are ready to proceed with closure of this facility. Please contact Mr. Travis Ringo with Rutherford County Soil &Water Conservation District for assistance with the closure process. Please see the attached report (Inspection Summary Page 1) for additional comments. Thank you for your assistance during the inspection. If you have any questions, please do not hesitate to contact me at (828) 296-4685. Sincerely, r i Beverly' e Environmental Specialist Enclosures Cc: Travis Ringo, Rutherford County Soil & Water Conservation District 121 Laurel Drive Rutherfordton, NC 28139 w/enclosures rt�►qulfaTaRmtediemiRectiGnaFfies ARO orehCarolina NAaiur AY North Carolina Division of Water Quality — Asheville Regional Office 2090 U.S. Highway 70 Swannanoa, NC 28778 Phone (828) 296-4500 Aquifer Protection Section FAX (828) 299-7043 Customer Service 1-877-623-6748 Internet: h2o.enr.state.nc.us An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper Division of Water Quality ❑ Division of Soil and Water Conservation ❑ Other Agency. r: 810002 Facility Status: Active Permit: AWI810002 0 Denied Access Inspection Type: Comoliance Inspection Inactive or Closed Date: Reason for Visit: Routine County: Rutherford Region: Asheville Date of Visit: 02/02/2011 Entry Time: 12:30 PM Exit Time: 01:00 PM Incident #: Farm Name: Calton Dairy Owner Email: Owner: Javan Calton Phone: 000-245-0638 Mailing Address: 660 Calton Rd Bostic NC 28018 Physical Address: Facility Status: E Compliant ❑ Not Compliant Integrator: Location of Farm: Latitude: 35°27'03" Longitude: 81 °47'48" From Forest City take SR 1006 north 7 miles to Calton Dairy Rd (SR 1745). Travel 0.8 mile on Calton Dairy Rd. The farm is on the left and right sides of the road. Question Areas: Discharges & Stream Impacts Waste Collection & Treatment Certified Operator: Operator Certification Number: Secondary OIC(s): On -Site Representative(s): Name Title Phone 24 hourcontact name Javan Calton Phone: . On-site representative Javan Calton Phone: Primary Inspector: Beverly Price Phone: Inspector Signature: % '��� Date: Secondary Inspector(s): Inspection Summary: Mr. Calton is ready to proceed with closure of the waste pond. The facility has not been operated as a dairy since 2003. Approximately 70 beef cattle are pastured. The freeboard marker needs to be re -set. Weeds need to cut from the pond dam.to allow for thorough inspections. Page: 1 Permit: AW1810002 Owner -Facility: Javan Calton Inspection Date: 02/02/2011 Inspection Type: Compliance Inspection Regulated Operations Facility Number: 810002 Reason for Visit: Routine Design Capacity Current Population Cattle Q Cattle - Milk Cow 0 0 Total Design Capacity: 0 Total SSLW: 0 Waste Structures Type Identifier Closed Date Start Date Designed Freeboard Observed Freeboard kaste Pond WASTE POND 34.80 96.00 Discharges & Stream Impacts Yes No NA NE 1. Is any discharge observed from any part of the operation? ❑ ■ ❑ ❑ Discharge originated at: Structure ❑ Application Field ❑ Other ❑ a. Was conveyance man-made? ❑ ❑ ■ ❑ b. Did discharge reach Waters of the State? (if yes, notify DWQ) ❑ ❑ ■ ❑ c. Estimated volume reaching surface waters? d. Does discharge bypass the waste management system? (if yes, notify DWQ) ❑ ❑ ■ ❑ 2. Is there evidence of a past discharge from any part of the operation? ❑ ■ ❑ ❑ 3. Were there any adverse impacts or potential adverse impacts to Waters of the State other than from a ❑ ■ ❑ ❑ discharge? Waste Collection, Storage & Treatment Yes No NA NE 4. Is storage capacity less than adequate? ❑ ■ ❑ ❑ If yes, is waste level into structural freeboard? ❑ 5. Are there any immediate threats to the integrity of any of the structures observed (Led large trees, severe ❑ ■ ❑ ❑ erosion, seepage, etc.)? 6. Are there structures on-site that are not properly addressed and/or managed through a waste management ❑ ■ ❑ ❑ or closure plan? 7. Do any of the structures need maintenance or improvement? ❑ ■ ❑ ❑ 8. Do any of the structures lack adequate markers as required by the permit? (Not applicable to roofed pits, ■ ❑ Cl ❑ dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require maintenance or ❑ ■ ❑ ❑ improvement? Page: 2 Animal Waste Storage Pond and Lagoon Closure Report Form (Please or print all information that does not require nature) Fame of Farm: Facility No:. Owner(s) Name: Mailing Address: Phone No: County:_ Operation Description (remaining animals only): o Please check this box if there will be no animals on this farm after lagoon closure. If there will still be animals on the site after lagoon closure, please provide the following information on the animals that will remain. Operation Description: Type of Swine No. of Animals Type of Poultry No. of Animals Type of Dairy No. of Animals o Wean to Feeder o Layer o Milking o Feeder to Finish o Non -Layer o Dry o Farrow to Wean Type of Beef No. of Animals o Heifers o Farrow to Feeder o Brood o Calves o Farrow to Finish o Feeders o Gilts o Stockers o Boars Other Type of Livestock: Number of Animals: Will the farm maintain a number of animals greater than the G.S. § 143-215.1OB threshold? Yes o No o Will other lagoons be in operation at this farm after this one closes? Yes o No o How many lagoons are left in use on this farm?: (Name) of the Water Quality Section's staff in the Division of Water Quality's Regional Office (see map on back) was contacted on (date) for notification of the pending closure of this pond or lagoon. This notification was at least 24 hours prior to the start of closure, which began on (date). I verify that the above information is correct and complete. I have followed a closure plan, which meets all NRCS specifications and criteria. I realize that I will be subject to enforcement action per Article 21 of the North Carolina General Statutes 'if I fail to properly close out the lagoon. Name of Land Owner (Please Print): Signature:. Date: The facility has followed a closure plan which meets all requirements set forth in the NRCS Technical Guide Standard 360. The following items were completed by the owner and verified by me: all waste liquids and sludges have been removed and land applied at agronomic rate, all input pipes have been removed, all slopes have been stabilized as necessary, and vegetation established on all disturbed areas. Name of Technical Specialist (Please Print): Affiliation: Address (Agency): Phone No.: Signature: Date: Return within 15 days following completion of animal water storage pond or lagoon closure to: N. C. Division Of Water Quality , Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, NC 27699-1636 PLC -1 May 4, 2007 Division of Water Quality ❑ Division of Soil and Water Conservation ❑ Other Agency Facility Number: 810002 Facility Status: Active Permit: AW1810002 ❑ Denied Access Inspection Type: Comoliance Inspection Inactive or Closed Date: Reason for Visit: Routine County: Rutherford Region: Asheville Date of Visit: 02/02/2011 Entry Time:12:30 PM Exit Time: 01:00 PM Incident M Farm Name: Calton Dairy Owner Email: Owner: Javan Calton Mailing,Address: 660 Calton Rd Bostic NC 28018 Physical Address: Facility Status: ❑ Compliant ❑ Not Compliant Integrator: Phone: 000-245-0638 Location of Farm: Latitude: 35°27'03" Longitude: 81 °47'48" From Forest City take SR 1006 north 7 miles to Calton Dairy Rd (SR 1745). Travel 0.8 mile on Calton Dairy Rd. The farm is on the left and right sides of the road. .Question Areas: 0 Discharges & Stream Impacts Waste Collection & Treatment Certified Operator: Secondary OIC(s): Operator Certification Number: ' On -Site Representative(s): Name Title Phone 24 hour contact name Javan Calton Phone: On-site representative Javan Calton Phone: Primary Inspector: Beverly Price Phone: Inspector Signature: Date: Secondary Inspector(s): Inspection Summary: a GtA LINSO GLc�S��-ern^ <621- S1, IA'), r1)10 r-1,J\I ) d—fib caw,*- ar) Pas4w-e, V�5 �o CICriL��e Page: 1 Permit: AW1810002 Owner - Facility: Javan Calton Inspection Date: 02/02/2011 Inspection Type: Compliance Inspection Type Identifier Facility Number : 810002 Reason for Visit: Routine Closed Date Start Date Designed Freeboard Observed Freeboard Discharges & Stream Impacts Yes No NA NE 1. Is any discharge observed from any part of the operation? ❑ i kaste Pond WASTE POND Structure 34.80 1 " Discharges & Stream Impacts Yes No NA NE 1. Is any discharge observed from any part of the operation? ❑ ❑ ❑ Discharge originated at: Structure ❑ Application Field ❑ Other ❑ a. Was conveyance man-made? ❑ ❑ ❑ b. Did discharge reach Waters of the State? (if yes, notify DWQ) ❑ ❑ Cl c. Estimated volume reaching surface waters? d. Does discharge bypass the waste management system? (if yes, notify DWQ) ❑ ❑ ❑ 2. Is there evidence of a past discharge from any part of the operation? ❑ ❑ ❑ 3. Were -there any adverse impacts or potential adverse impacts to Waters of the State other than from a ❑ ❑ Q discharge? Waste Collection, Storage & Treatment Yes No NA NE 4. Is storage capacity less than adequate? ❑ (b ❑ ❑ If yes, is waste level into structural freeboard? ❑ 5. Are there any immediate threats to the integrity of any of the structures observed (I.e./ large trees, severe ❑ ❑ ❑ erosion, seepage, etc.)? 6. Are there structures on-site that are not properly addressed and/or managed through a waste management ❑ ❑ ❑ or closure plan? 7. Do any of the structures need maintenance or improvement? ❑ � ❑ ❑ 8. Do any of the structures lack adequate markers as required by the ermit? (Not applicable to roofed pits, R ❑ ❑ ❑ dry stacks and/or wet stacks) N V�_S�l (b� y� �c�iL� t.5 Vib� q0� to �2 C' (0sed dd, 9. Does any part of the waste management system other than the waste structures require maintenance or ❑ q ❑ Q improvement? Page: 2 NCDENit Orth Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary March 9, 2010 Mr. Javan Calton Calton Dairy 660 Calton Road Bostic, North Carolina 28018 Subject: Compliance Inspection Animal Waste Handling System Calton Dairy Facility # 81-2 Rutherford County Dear Mr. Calton: On February 25, 2010, 1 conducted,a, routine Compliance Inspection of the animal waste. , handling system for Calton Dairy. The facility was found to be in, compliance with permit conditions....... You should record weekly freeboard measurements for your waste holding pond. I have enclosed Freeboard Forms for your convenience. The freeboard marker was knocked down .and should be re -set'. You should finish clearing brush/weeds from the dam. to allow for thorough inspections:. : I have enclosed the regulations for new/expanding farms should you or anyone else decides to resume dairy. operations on your farm. If you do not intend to resume the operation; the waste pond may be•closed.according to NRCS Standards. Once the pond is properly closed you will be removed the Division of Water Quality annual. inspection. list. N0ne hCarolina atura!!� North Carolina Division of Water Quality— Asheville Regional Office 2090 U.S. Highway 70 Swannanoa, NC 28778 Phone (828) 296-4500 Aquifer Protection Section FAX (828) 299-7043 Customer Service 1-877-623-6748 Internet h2o.enr.staie.nc.us An Equal Opportunity/AffirmaNe Action Employer— 50% Recycled/10% Post Consumer Paper Mr. Calton March 9, 2010 Page 2 Please see the attached report for additional comments. Thank you for your assistance during the inspection. If you have any questions, please do not hesitate to contact me at (828) 296-4685. Sincerely, Beverly Price Environmental Specialist Division of Water Quality Division of Soil and Water Conservation . ❑ Other Agency Facility Number: 810002 Facility Status: Active Permit: AM810002 0 Denied Access Inspection Type: Compliance Inspection Inactive or Closed Date: Reason for Visit: Routine County: Rutherford Region: Asheville Date of Visit: 02/25/2010 Entry Time: 11:45 AM Exit Time: 12:15 PM Incident #: Farm Name: Calton Dairy Owner Email: Owner: Javan Calton 'Phone: 000-245-0638 Mailing Address: 660 Calton Rd Bostic NC 28018 Physical Address: Facility Status: Compliant ❑ Not Compliant Integrator: Location of Farm: Latitude: 35°27'03" Longitude: W47'48" From Forest City take SR 1006 north 7 miles to Calton Dairy Rd_ (SR 1745). Travel 0.8 mile on Calton Dairy Rd. The farm is on the left and right sides of the road. Question Areas: Discharges & Stream Impacts Waste Collection & Treatment Certified Operator: Operator Certification Number: Secondary OIC(s): On -Site Representative(s): Name Title Phone 24 hour contact name . Javan Calton Phone: On-site representative Javan Calton Phone: Primary Inspector: Beverly Price Phone: ag(o- 1/G�S Inspector Signature:Date:. Secondary Inspector(s): Inspection Summary: Continue to remove brush/weeds from the pond dam Re -set the freeboard marker. Record freeboard levels weekly. Page: 1 . Permit: AWI810002 Inspection Date: 02/25/2010 Owner - Facility: Javan Calton Inspection Type: Compliance Inspection Facility Nt Reason for Visit: Routine Waste Structures Type Identifier Closed Date Start Date Designed Freeboard Observed Freeboard k1ste Pond WASTE POND 34.80 48.00 Discharges & Stream Impacts Yes No NA NE 1„ Is any-dischatge observed from any part of the operation? Q ■ Q 11 Discharge originated at. n n ■ n Structure ❑ ■ n Q Application Field n Other n a. Was conveyance man-made? n n ■ n b Did discharge reach Waters of the State? (if yes notify DWQ) ❑ n ■ Q Page: 2 c. Estimated volume reaching surface waters? d. Does discharge bypass the waste management system? (if yes, notify DWQ). n n ■ n 2. Is there evidence of a past discharge from any part of the operation? ❑ ■ n Q 3. Were there any adverse impacts or potential adverse impacts to Waters of the State other than from a 0000 discharge? Waste Collection, Storage & Treatment Yes No NA NE 4. Is storage capacity less than adequate? 0000 If yes, is waste level into structural freeboard? n 5. Are there any immediate threats to the integrity of any of the structures observed (I.e./ large trees, severe ❑ ■ Q n erosion, seepage, etc.)? 6. Are there structures on-site that are not properly addressed and/or managed through a waste management ❑ ■ ❑ ❑ or closure plan? 7. Do any of the structures need maintenance or improvement? ■ ❑ .❑ Q 8. Do any of the structures lack adequate markers as required by the permit? (Not applicable to roofed pits, ■ 000 dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require maintenance or n ■ p n improvement? Page: 2 Division of Water Quality ❑ Division of Soil and Water Conservation - ❑ Other Agency Facility Number: 810002 Facility Status: Active Permit: AW1810002 ❑ Denied Access Inspection Type: Comoliance Inspection Inactive or Closed Date: Reason for Visit: Routine County: Rutherford Region: Asheville -a5 - Date of Visit: 02/23%2010 Entry Time: 11:45 AM Exit Time: 12:15 PM Incident #: Farm Name: Calton Dairy Owner Email: Owner: Javan Calton Phone: 000-245-0638 FAS- 455-03-V c�/l Mailing Address: 660 Calton Rd Bostic NC 28018 Physical Address: Facility Status: '0 Compliant ❑ Not Compliant Integrator: Location of Farm: Latitude: 35°27'03" Longitude: 81'47'48" From Forest City take SR 1006 north 7 miles to Calton Dairy Rd (SR 1745). Travel 0.8 mile on Calton Dairy Rd. The farm is on the left and right sides of the road. Question Areas: 0 Discharges & Stream Impacts Waste Collection & Treatment Certified Operator: Operator Certification Number: Secondary OIC(s): On -Site Representative(s): Name Title Phone 24 hour contact name Javan Calton Phone: On-site representative Javan Calton Phone: Primary Inspector: Beverly Price Phone: Inspector Signature. Date: Secondary Inspector(s): Inspection Summary: �(11 ,- /7-7 J t &,V .112Cur 1 U4), k�� LA �A 0;—- C'A Page: 1 Permit: AW1810002 Owner - Facility: Javan Calton Inspection Date: 02/23/2010 Inspection Type: Compliance Inspection Waste Structures Type Identifier Facility Number: 810002 Reason for Visit: Routine Closed Date Start Date Designed Freeboard Observed Freeboard kaste Pond WASTE POND No NA NE 1. Is any discharge observed from any part of the operation? 34.80 'LX L Discharges & Stream Impacts Yes No NA NE 1. Is any discharge observed from any part of the operation? ❑ q ❑ ❑ Discharge originated at: Structure ❑ Application Field ❑ Other ❑ a. Was conveyance man-made? ❑ ❑ ❑ b. Did discharge reach Waters of the State? (if yes, notify DWQ) ❑ ❑ ❑ c. Estimated volume reaching surface waters? d. Does discharge bypass the waste management system? (if yes, notify DWQ) ❑ ❑ ❑ 2. Is there evidence of a past discharge from any part of the operation? ❑ ❑ ❑ 3. Were there any adverse impacts or potential adverse impacts to Waters of the State other than from a ❑ ❑ ❑ discharge? Waste Collection, Storage & Treatment Yes No NA NE 4. Is storage capacity less than adequate? ❑ ❑ ❑ If yes, is waste level into structural freeboard? ❑ 5: Are there any immediate threats to the integrity of any of the structures observed (I.e./ large trees, severe ❑ ❑ ❑ erosion, seepage, etc.)? 6. Are there structures on-site that are not properly addressed and/or managed through a waste management ❑ ❑ ❑ or closure plan? 7. Do any of the structures need maintenance or improvement?CA brLk'4' p ` Jlk-, ❑ ❑ ❑ 8. Do any of the structures lack adequate markers as required by the permit? (Not applicable to roofed pits, ❑ ❑ ❑ dry stacks and/or wet stacks) Rj _ SA Fcs 9. Does any part of the waste management system other than the waste structures require maintenance or ❑ 0 ❑ ❑ improvement? Page: 2 y A4MCDENR worth Carolina Department of Environment and Natural Resources . Division of Water Quality Coleen H, Sullins Director Aquifer Protection Section February 18, `2009 Mr. Javan Calton Calton Dairy 660 Calton Road Bostic, North Carolina 28018' Subject: Compliance Inspection Animal Waste Handling System Calton Dairy — Facility # 81-2 Rutherford County Dear Mr. Calton: Dee Freeman - Secretary On February 11, 2009, 1 conducted a routine Compliance Inspection of the animal waste handling system for Calton Dairy. Your permit for zero (0) cows was issued (March 28, 2008) since your last inspection. Although the requirements for this permit are fewer than the -previous permit, you are still required to maintain the pond and manage any waste according to permit conditions. You should record weekly freeboard measurements for your waste holding pond. I have enclosed Freeboard Forms for your convenience. Please see the attached report for additional comments. Thank you for your assistance during the inspection. If you have any questions, please do not hesitate to contact me at (828) 296- 4685. Sincerely, Beverly Prig Environmental Specialist Enclosure Cc: Donald Morriso North Carolina Division of Water Quality — Asheville Regional Office Aquifer Protection Section Customer Service 1-877-623-6748 Internet: h2o.enr.state.nc.us NRCS 121 Laurel Drive Rutherfordton, NC 28139 o thCarolina . atcrr�rll� 2090 U.S. Highway 70 Swannanoa, NC 28778 Phone (828) 2964500 FAX (828) 299-7043 An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper M.Division of Water Quality (� Division of Soil and Water Conservation ❑ Other Agency Facility cility Number : 810002 Facility Status: Active Permit: AWI810002 ❑ Denied Access Inspection Type: Compliance Inspection Inactive or Closed Date: Reason for Visit: Routine County: Rutherford Region: Asheville Date of Visit: 02/11/2009 Entry Time: 11:30 AM Exit Time: 12:00 PM Incident #: Farm Name: Calton Dairy Owner: Javan Calton Owner Email: Mailing Address: 660 Calton Rd Bostic NC 28018 Physical Address: Phone: 000-245-0638 Facility Status: ❑ Compliant ❑ Not Compliant Integrator: Location of Farm: Latitude: 35°27'03" Longitude: 81°47'48" From Forest City take SR 1006 north 7 miles to Calton Dairy Rd (SR 1745). Travel 0.8 mile on Calton Dairy Rd. The farm is on the left and right sides of the road. Question Areas: W Discharges & Stream impacts Waste Collection & Treatment Certified Operator: Secondary OIC(s): On -Site Representative(s): Name 24 hour contact name Javan Calton On-site representative Javan Calton Primary Inspector: Beverly Price Inspector Signature Secondary Inspector(s): Operator Certification Number: Title Phone Phone: Phone: Phone: Date: 2 //7109 Inspection Summary: Calton Dairy has been out of business since July 2003. Waste storge pond is still intact and being maintained. When/if the pond is to be closed out, it must be closed according to NRCS standards. DWQ must also be notified of the closure. Your permit requires you to record freeboard measurements on a weekly basis. Freeboard forms have been provided. Page: 1 Permit: AW1810002 Owner - Facility: Javan Calton Facility Number : 8100 Inspection Date: 02/11/2009 Inspection Type: Compliance Inspection Reason for Visit: Routine Regulated Operations Design Capacity Current Population Cattle 2 Cattle - Milk Cow 0 0 Total Design Capacity: 0 Total SSLW: 0 Waste Structures Type Identifier Closed Date Start Date Desiqned Freeboard Observed Freeboard kaste Pond WASTE POND 34.80 72.00 Discharges & Stream Impacts Yes No NA NE 1. Is any discharge observed from any part of the operation? ❑ ® ❑ ❑ Discharge originated at: Structure Q Application Field Other a. Was conveyance man-made? F1 IF ® ❑ b. Did discharge reach Waters of the State? (if yes, notify DWQ) c. Estimated volume reaching surface waters? d. Does discharge bypass the waste management system? (if yes, notify DWQ) ❑ fl ® ❑ 2. Is there evidence of a past discharge from any part of the operation? 0 ® El 0 3. Were there any adverse impacts or potential adverse impacts to Waters of the State other than from a n 0 n n discharge? Waste Collection, Storage & Treatment Yes No NA NE 4. Is storage capacity less than adequate? ❑ Ig ❑ fl If yes, is waste level into structural freeboard? ❑ 5. Are there any immediate threats to the integrity of any of the structures observed (Le./ large trees, severe ❑ ® ❑ ❑ erosion, seepage, etc.)? 6. Are there structures on-site that are not properly addressed and/or managed through a waste management ❑ ® n n— or or closure plan? 7. Do any of the structures need maintenance or improvement? 8. Do any of the structures lack adequate markers as required by the permit? (Not applicable to roofed pits, dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require maintenance or improvement? n®nn n®nn nEgnn. Page: 2 Division of Water Quality ❑ Division of Soil and Water Conservation ❑ Other Agency Facility Number: 810002 Facility Status: Active Permit: AW1810002 ❑ Denied Access Inspection Type: Compliance Inspection Inactive or Closed Date: Reason for Visit: Routine County: Rutherford Region: Asheville Date of Visit: 02/11/2009 Entry Time:11:30 AM Exit Time: 12:00 PM Incident #: Farm Name: Calton Dairy Owner Email: Owner: Javan Calton Phone: 000-245-0638 Mailing Address: 660 Calton Rd . Bostic NC 28018 Physical Address: Facility Status: ❑ Compliant ❑ Not Compliant Integrator: Location of Farm: Latitude: 35°27'03" Longitude: 81'47'48" From Forest City take SR 1006 north 7 miles to Calton Dairy Rd (SR 1745). Travel 0.8 mile on Calton Dairy Rd. The farm is on the left and right sides of the road. Question Areas: Certified Operator: Secondary OIC(s): Operator Certification Number: On -Site Representative(s): Name Title Phone 24 hour contact name Javan Calton Phone: On-site representative Javan Calton Phone: Primary Inspector: Beverly Price Phone: Inspector Signature:' Date: Secondary Inspector(s): Inspection Summary: ,A pohd Page: 1 Permit: AW1810002 Owner - Facility: Javan Calton Facility Number: 810002 Inspection Date: 02/11/2009 Inspection Type: Compliance Inspection Reason for Visit: Routine Page: 2 Mr. Javan Calton Calton Dairy 660 Calton Road Bostic, North Carolina 28018 Dear Mr. Calton: Michael F. Easley, Governor William G. Ross Jr., Secretary grlh Carolina Department of Environment and Natural Resources � I L ��, ` Coleen H. Sullins, Director L 1 t Division of Water Quality Aquifer Protection Section February 28, 2008 Subject: Compliance Inspection Animal Waste Handling System Calton Dairy — Facility # 81-2 Rutherford County On February 20, 2008, 1 conducted a routine Compliance Inspection of the animal waste handling system for Calton Dairy. You indicated that you had been out of the dairy business since July 2003. Although the dairy is no longer in operation, the waste holding pond must still be maintained. Please see the attached report for additional comments. Thank you for your assistance during the inspection. If you have any questions, please do not hesitate to contact me at (828) 296- 4500. Sincerely, Ed Williams Environmental Specialist Enclosure Cc: Donald _Morrison,_Rutherford County NRCS 121 Laurel Drive Rutherfordton, NC 28139 'Aquifer"'Protection Section -'Files -.ARO NorthCarolina �atur�rlly North Carolina Division of Water Quality — Asheville Regional Office 2090 U.S. Highway 70 Swannanoa, NC 28778 Phone (828) 296-4500 Aquifer Protection Section FAX (828) 299-7043 Customer Service 1-877-623-6748 Internet: h2o.enr.state.nc.us An Equal OpportunitylAffirmative Action Employer — 50% Recycled110% Post Consumer Paper Division of Water Quality Division of Soil and Water Conservation E] Other Agency Facility Number: 810002 Facility Status: Active Permit: AWC810002 Denied Access Inspection Type: Compliance Inspection Inactive or Closed Date: Reason for Visit: Routine County: Rutherford Region: Asheville Date of Visit: 02/20/2008 Entry Time:10:00 AM Exit Time: 11:00 AM Incident #: Farm Name: Calton Dairy Owner Email: Owner: Javan Calton Phone: 000-245-0638 Mailing Address: 660 Calton Rd Bostic NC 28018 Physical Address: Facility Status: n Compliant n Not Compliant Integrator: Location of Farm: Latitude: 35°27'03" Longitude: 81°47'48" From Forest City take SR 1006 north 7 miles to Calton Dairy Rd (SR 1745). Travel 0.8 mile on Calton Dairy Rd. The farm is on the left and right sides of the road. Question Areas: Discharges & Stream Impacts Waste Collection & Treatment Certified Operator: Operator Certification Number: Secondary OIC(s): On -Site Representative(s): Name Title Phone 24 hour contact name Javan Calton Phone: Primary Inspector: Edward M Williams Phone: Inspector Signature: Date: Secondary Inspector(s): Inspection Summary: Calton Dairy has been out of business since July 2003. Waste storage pond is still intact and being maintained. When/if the pond is to be closed out, it must be closed according to'NRCS standards. DWQ must also be notified of the closure. Page: 1 Permit: AWC810002 Owner - Facility, Javan Calton Facility Number: 810002 Inspection Date: 02/20/2008 Inspection Type: Compliance Inspection Reason for Visit: Routine Jnr... -a.. aa_....a.. _..., Type Identifier Closed Date Start Date Designed Freeboard Observed Freeboard �aste Pond WASTE POND 19.00 60.00 Discharges & Stream Impacts TeS NO NA n 1. Is any discharge observed from any part of the operation? ❑ ■ ❑ ❑ Discharge originated at: Structure ❑ Application Field Other fl , a. Was conveyance man-made? ❑ ■ ❑ ❑ b. Did discharge reach Waters of the State? (if yes, notify DWQ) n ■ ❑ c. Estimated volume reaching surface waters? d. Does discharge bypass the waste management system? (if yes, notify DWQ) n ■ n n 2. Is there evidence of a past discharge from any part of the operation? ❑ ■ 3. Were there any adverse impacts or potential adverse impacts to Waters of the State other than from a n ■ n 0, discharge? Waste Collection, Storage & Treatment Yes No NA NE 4. Is storage capacity less than adequate? n ■ n n If yes, is waste level into structural freeboard? 5. Are there any immediate threats to the integrity of any of the structures observed (I.e./ large trees, severe Q ■ fl n erosion, seepage, etc.)? 6. Are there structures on-site that are not properly addressed and/or managed through a waste management ❑ ■ ❑ or closure plan? 7. Do any of the structures need maintenance or improvement? ❑ ■ ❑ ❑ 8. Do any of the structures lack adequate markers as required by the permit? (Not applicable to roofed pits, dry ❑ ■ Q fl stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require maintenance or ❑ ■ improvement? Page: 2 1 _ f- -i `C Mr. Javan Calton Calton Dairy 660 Calton Road Bostic, North Carolina 28018 Dear Mr. Calton: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director LE C 0 P y Division of Water Quality Aquifer Protection Section August 29, 2007 Subject: Compliance Inspection Animal Waste Handling System Calton Dairy — Facility # 81-2 Rutherford County On August 22, 2007, 1 conducted a routine Compliance Inspection of the animal waste handling system for Calton Dairy. You indicated that you had been out of the dairy business since July 2003. Although the dairy is no longer in operation, the waste holding pond must still be maintained. A small to medium poplar tree is growing on the south end of the waste pond. One groundhog hole was also observed on the southwest top of the dam. Trees, shrubs and weeds -should be -removed from waste storage pond embankments and a protective vegetative cover should be established and maintained. Vegetative cover for dam embankments should consist of a suitable growth of grass. Bare embankment slopes are susceptible to erosion. Tree and brush growth on embankments is also undesirable, as it provides cover for burrowing animals; prevents a thorough inspection of the embankment; provides an avenue for seepage as roots decay; and if trees tip over during windstorms, the loss of soil around the root mass can compromise the integrity of the embankment. It is recommended that you contact a technical specialist to evaluate the poplar tree on the pond dam. None hCarolina )aEum!!y North Carolina Division of Water Quality — Asheville Regional Office 2090 U.S. Highway 70 Swannanoa, NC 28778 Phone (828) 296-4500 Aquifer Protection Section FAX (828) 299-7043 Customer Service 1-877-623-6748 Internet: h2o.enr.state.nc.us An Equal Opportunity/Affirmative Action Employer -50% Recycled/10% Post Consumer Paper Mr. Calton �) August 29, 2007 Page 2 Regarding your permit status; you have the option of applying for a State Individual Permit since you no longer have confined animals but still have an intact waste ponc you choose this option you should fill out Sections 1 and 2 of the attached State Individual Permit Application Form and sign it on Page 3. The Individual Permit will allow you to discontinue paying the annual fee. Also, please include your latest We Utilization Plan (WUP) and a cover letter explaining the permit request. You must continue to record rainfall and.freeboard levels on the forms provided to you during the inspection. If you choose not to apply for a State Individual Permit, you will be required to abide by all conditions of the current permit. Please see. the attached report for additional comments. Thank you for your assistance during the inspection. If you have any questions, please do not hesitate to contact me at (828) 296-4500. Sincerely, �J�VV Beverly Price Environmental Specialist Enclosure Cc: Donald Morrison, Rutherford County NRCS 121 Laurel Drive Rutherfordton, NC 28139 quiter-Protection--S=ection--Fii-es-ARO Division of Water Quality Division of Soil and Water Conservation ❑ Other Agency Facility Number : 810002 Facility Status: Active Permit: AWC810002 ❑ Denied Access Inspection Type: Compliance Inspection Inactive or Closed Date: Reason for Visit: Routine County: Rutherford Region: Asheville Date of Visit: 08/22/2007 Entry Time: 10:00 AM Exit Time: 10:45 AM Incident #: Farm Name: Calton Dairy Owner Email: Owner: Javan Calton Mailing Address: 660 Calton Rd Bostic NC 28018 Physical Address: Facility Status: 0 Compliant ❑ Not Compliant. Integrator: Location of Farm: Latitude: 35°27'03" Longitude: 81°47'48" From Forest City take SR 1006 north 7 miles to Calton Dairy Rd (SR 1745). Travel 0.8 mile on Calton Dairy Rd. The farm is on the left and right sides of the road. Question Areas: ji Discharges & Stream Impacts Waste Collection & Treatment Other Issues Certified Operator: Secondary OIC(s): Operator Certification Number: On -Site Representative(s): Name Title Phone 24 hour contact name Javan Calton Phone: On-site representative Javan Calton Phone: Primary Inspector: Beverly Price Phone: Inspector Signature: � 'u''yr Date: Aflo7 Secondary Inspector(s): Inspection Summary: Calton Dairy has been out of business since July 2003. There are currently 150 beef cattle on pasture. Waste storage pond is still in tact. When/If the pond is to be closed out, it must be closed according to NRCS Standards. DWQ must also be notified of closure. #7. One groundhog hole was observed on the southwest side of the pond (top of dam). Weeds and small woody vegetation should be cut from the west side of the dam. A small to medium sized poplar tree is, growing on the south end of the dam. It is recommended that you have a technical specialist determine whether or not the tree is a threat to the integrity of the dam and if so, the best method for removing the tree. Page: 1 Permit: AWC810002 Owner - Facility: Javan Calton Facility Number: 810002 Inspection Date: 08/22/2007 Inspection Type: Compliance Inspection Reason for Visit: Routine Regulated Operations Design Capacity Current Population Cattle Q Cattle - Milk Cow W-0 0 Total Design Capacity: 300 Total SSLW: 420,000 Type Identifier Closed Date Start Date Desianed Freeboard Observed Freeboard aste Pond WASTE POND 19.00 72.00 Page: 2 Permit: AWC810002 owner - Facility: Javan Calton Facility Number: 810002 nspection Date: 08/22/2007 Inspection Type: Compliance Inspection Reason for Visit: Routine Yes No NA NE iischarges & Stream Impacts 1. Is any discharge observed from any part of the operation? ❑ in 13 C1 Discharge originated at: ❑ Structure ❑ Application Field Other ❑ ❑ ■ ❑ a. Was conveyance man-made? b. Did discharge reach Waters of the State? (if yes, notify DWQ) ❑ ❑ ■ ❑ c. Estimated volume reaching surface waters? d. Does discharge bypass the waste management system? (if yes, notify DWQ) ❑ ❑ ■ ❑ . 2. Is there evidence of a past discharge from any part of the operation? C1 M ❑ 3. Were there any adverse impacts or potential adverse impacts to Waters of the State other than from a ❑ ■ ❑ ❑ discharge? Waste Collection, Storage & Treatment Yes No NA NE 4. Is storage capacity less than adequate? ❑ ■ ❑ ❑ ❑ If yes, is waste level into structural freeboard? 5. Are there any immediate threats to the integrity of any of the structures observed (I.e./ large trees, severe ❑ ■ ❑ ❑ erosion, seepage, etc.)? 6. Are there structures on-site that are not properly addressed and/or managed through a waste management ❑ ® ❑ ❑ or closure plan? 7. Do any of the structures need maintenance or improvement? ■ ❑ ❑ ❑ 8. Do any of the structures lack adequate markers as required by the permit? (Not applicable to roofed pits, ❑ ■ ❑ ❑ dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require maintenance or ❑ ■ ❑ ❑ ,improvement? Other Issues Yes No NA NE 28. Were any additional problems noted which cause non-compliance of the Permit or CAWMP? ❑ ® ❑ ❑ 29. Did the facility fail to properly dispose of dead animals within 24 hours and/or document and report those ❑ ■ ❑ ❑ mortality rates that exceed normal rates? 30. At the time of the inspection did the facility pose an air quality concern? If yes, contact a regional Air ❑ ■ ❑ ❑ Quality representative immediately. 31. Did the facility fail to notify regional DWQ of emergency situations as required by Permit? ❑ ■ ❑ ❑ 32. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? ❑ ■ ❑ ❑ 33. Does facility require a follow-up visit by same agency? ❑ ® ❑ ❑ Page: 3 9 Permit: AWC810002 Owner - Facility: Javan Calton Facility Number : 810002 Inspection Date: 08/22/2007 Inspection Type: Compliance Inspection Reason for Visit: Routine Page: 4 State of North Carolina Department of Environment and Natural Resources Division of Water Quality .Animal Feeding Operations Permit Application Form (THIS FORMMAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL) State Individual Permit - Existing Animal Waste Operations 1. GENERAL INFORMATION: 1. 1, Facility name: 1.2 Print Land Owner's name: " 1.3 Mailing address: City, State: Zip: Telephone number (include area code): 1.4 Physical address: City, State: Zip: Telephone number (include area code): ( ) - 1.5 County where facility is located: 1.6 Facility location (directions from nearest maj or highway, using Sk numbers for state roads): 1.7 Farm Manager's name (if.different from Land Owner): 1.8 Lessee's / Integrator's name, (if applicable; circle which type is listed): 1.9 Facility's original start-update: Date(s) of facility expansion(s) (if applicable): 2. OPERATION INFORMATION: 2.1 Facility number: 2.2 Operation Description: Please enter the Design Capacity of the system. The "No. of Animals" should be the maximum number for which the waste management structures were designed. Tyne of Swine No. of Animals Tyne of Poultry No. of Animals Tyne of Cattle No. of Animals ❑ Wean to Feeder ❑ Layer ❑ Beef Brood Cow ❑ Feeder to Finish ❑ Non -Layer ❑ Beef Feeder ❑ Farrow to Wean (# sow) ❑ Turkey ❑ Beef Stocker Calf ❑ Farrow to Feeder (# sow) ❑ Turkey Poults ❑ Dairy Calf ❑ Farrow to Finish (# sow) ❑ Dairy Heifer . ❑ Wean to Finish (# sow) ❑ Dry Cow ❑ Gilts ❑ Milk Cow ❑ Boar/Stud ❑ Other Type of Livestock on the farm: No. of Animals: FORM: AWO-STATE-I-E 1/10/06 Page 1 of 5 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the app system): Required Acreage (as listed in the CAWMP): 2.4 Number of lagoons: - Total Capacity (cubic feet): Required Capacity (cubic feet): Number of Storage Ponds: Total Capacity (cubic feet): Required Capacity (cubic feet): 2.5 Are subsurface drains present within 100' of any of the application fields? YES or NO (circle one) 2.6 Are subsurface drains present in the vicinity or under the waste management system? YES or NO (circle one) 2.7 Does this facility meet all applicable siting requirements? YES or NO (circle one) 2.8 Brief description of treatment process:. 3. REQUIRED ITEMS CHECKLIST: Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Applicants Initials 3.1 One completed and signed original and two copies of the application for State Individual Permit - Animal Waste Operations; 3.2 Three copies of a general location map indicating the location of the animal waste'facilities and field locations where animal waste is land.applied and a county road map with the location of the facility indicated; 3.3 Three copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must be completed prior to submittal of a permit application for animal waste operations. The CAWMP must include the following components., Some of these components may not have been required at the time the facility was certified but should be added to the CAWMP for permitting purposes: 3.3.1 The Waste Utilization Plan (WUP) mustinclude the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility 3:3.2 The method by which waste is. applied to the disposal fields (e.g. irrigation, injection, etc.) 3.3.3. A map of every field used for land application 3.3.4 . The soil series present on every land application field 3.3.5 The crops grown on every land application field 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP 3.3.7 The PAN applied to every land application field 3.3.8 The waste application windows for every crop utilized in the WUP 3.3.9 The required NRCS Standard specifications 3.3. 10' A site schematic 3.3.11 Emergency Action Plan 3.3.12 Insect Control Checklist with chosen best management practices noted 3.3.13 Odor Control Checklist with chosen best management practices noted 3.3.14 Mortality Control Checklist with the selected method noted 3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.); please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility 3.3.16 Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (Composting, waste transfers, etc.) FORM: AWO-STATE-I-E 1/10/06 Page 2 of 5 CANT'S CERTIFICATION: (Land Owner's name listed in question 1.2), attest that Ias s application for (Facility name listed in question 1.1) been reviewed by me and is accurate and complete to the best of my knowledge, I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Signature Date 5. MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) I, (Manager's name listed in question 1.6), attest that this application for (Facility name .listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING, ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY AQUIFER PROTECTION SECTION ANIMAL FEEDING OPERATIONS UNIT 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 TELEPHONE NUMBER: (919) 733-3221 FAX NUMBER: (919) 715-6048 FORM: AWO-STATE-I-E 1/10/06 Page 3 of 5 6. SURFACE WATER CLASSIFICATION: This form must be completed by the appropriate DWQ regional office and included as a part of the project submittal information. INSTRUCTIONS TO NC PROFESSIONALS: The classification of the downslope surface waters (the, surface waters that any overflow from the facility would flow toward) in which this animal waste management system will be operated must be determined by the appropriate DWQ regional office. Therefore, you are required, prior to submittal of the application package, to submit this form, with items 1 through 6 completed, to the appropriate Division of Water Quality Regional Aquifer Protection Supervisor (see page 6 of 10). At a minimum, you must include an 8.5" by. 11 " copy of the portion of a 7.5 minute USGS Topographic Map which shows the location of this animal waste application system and the downslope surface waters in which they will be located. Identify the closest downslope surface waters- on the attached map copy. Once the regional office has completed the classification, reincorporate this completed page and the topographic map into the complete application form and submit the application package. 6.1 Farm Name: 6.2 Name & complete address of engineering firm: Telephone number: ( 6.3 Name of closest downslope surface waters: 6.4 County(ies) where the animal waste management system and surface waters are located 6.5 Map name and date: 6.6 NC Professional's Seal (If appropriate), Signature, and Date: TO: REGIONAL AQUIFER PROTECTION SUPERVISOR Please provide me with the classification of the watershed where this animal waste management facility will be or has been constructed or field located, as identified on the attached map segment(s):' Name of surface waters: Classification (as established by the Environmental Management Commission): Proposed classification, if applicable: Signature of regional office personnel: (All attachments must be signed) Date: FORM: AWO-STATE-I-E 1/10/06 Page 4 of 5- )F WATER QUALITY REGIONAL OFFICES (9/05) nal APS Supervisor -- - - - -- o -way 70 Swannanoa, NC 28778 (828) 296-4500 Fax'(828) 299-7043 Avery Macon Buncombe Madison Burke McDowell Caldwell Mitchell Cherokee Polk Clay Rutherford Graham Swain Haywood Transylvania Henderson Yancey Jackson Duplin Fayetteville Regional APS Supervisor 225 Green Street, Suite 714 Fayetteville, NC 28301-5094 (910) 486-1541 Fax (910) 486-0707 Washington Regional APS Supervisor 943 Washington Square Mall Washington, NC 27889 (252) 946-6481 Fax (252) 975-3716 Beaufort Jones Bertie Lenoir Camden Martin Chowan Pamlico Craven Pasquotank Currituck Perquimans Dare Pitt Gates Tyrell Greene Washington Hertford Wayne Hyde Duplin Mooresville Regional APS.Supervisor 610 East Center Avenue Mooresville, NC 28115 (704) 663-1699 Fax (704) 663-6040 Raleigh Regional APS Supervisor 1628 Mail Service Center Raleigh, NC 27699-1628 (919) 791-4200 Fax (919) 571-4718 Chatham Nash Durham . Northampton Edgecombe Orange Franklin Person Granville Vance. Halifax Wake Johnston Warren Lee - Wilson Wilmington Region APS Supervisor 127 Cardinal Drive Extension Wilmington, NC 28405-3845 (910) 796-7215 Fax (910) 350-2004 Anson Moore Alexander , Lincoln Brunswick New Hanover Bladen Richmond Cabarrus Mecklenburg Carteret Onslow Cumberland Robeson Catawba Rowan Columbus . Pender Harnett Sampson Cleveland Stanly Duplin Hoke Scotland Gaston Union Montgomery Iredell Winston-Salem Regional APS Supervisor 585 Waughtown Street Winston-Salem, NC 27107 (336) 771-5000 Fax (336) 771-4631 Alamance Rockingham Alleghany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford FORM: AWO-STATE-I-E 1/10/06 Page 5 of 5 Division of Water Quality ❑ Division of Soil and Water Conservation ❑ Other Agency Facility Number: 810002 Facility Status: Active Permit: AWC810002 ❑ -Denied Access Inspection Type: Compliance Inspection Inactive or Closed Date: Reason for Visit: Routine County: Rutherford Region: Asheville Date of Visit: 08/22/2007 Entry Time: 10:00 AM Exit Time: 0 5 Incident #: Farm Name: Calton Dairy Owner: Javan Calton Owner Email: - Phone: 000-245-0638 Mailing Address: 660 Calton Rd Bostic NC 28018 Physical Address: Facility Status: ❑ Compliant ❑ Not Compliant Integrator: Location of Farm: Latitude: 35°27'03" Longitude: 81'47'48" From Forest City take SR 1006 north 7 miles to Calton Dairy Rd (SR 1745). Travel 0.8 mile on Calton Dairy Rd. The farm is on the left and right sides of the road. Question Areas: Certified Operator: Secondary OIC(s): Operator Certification Number: On -Site Representative(s): Name Title Phone 24 hour contact name Javan Calton Phone: On-site representative. Javan Calton Phone: Primary Inspector: Beverly Price Phone' Inspector Signature: Date: Secondary Inspector(s): Inspection Summary: 1 4�D CQ -Wt aP.tr on laJes� 0'� pa„S�v�� A TT 0/4 (Kn r re _ -e__- s+Y/` ® Q y �a l ® h� �aG(,L/h e-�� Page: 1 en d v ct l b d A,6SI— Permit: AWC810002 Owner - Facility: Javan Calton Facility Number: 810002 Inspection Date: 08/22/2007 Inspection Type: Compliance Inspection Reason for Visit: Routine Waste Structures Type Identifier Closed Date Start Date Designed Freeboard Observed Freeboard kaste Pond WASTE POND 19.00 Page: 2 Aquifer Protection Section January 4, 2007 Mr. Javan Calton Calton Dairy 660 Calton Road Bostic, North Carolina 28018 Subject: Compliance Inspection Animal Waste Handling System Calton Dairy . y —Facility # 81-2 Rutherford County Dear Mr. Calton: On December 15, 2006, 1 conducted a routine Compliance Inspection of the animal waste handling system for the Calton Dairy. You indicated that you had been out of the dairy business since July 2003. Although the dairy is no longer in operation, the waste holding pond must still be maintained. In order to keep a general permit for the facility active and discontinue paying an annual fee, you must fill out Sections 1 and 2 of the attached State Individual Permit Application Form and sign it on page 3. Also, please include 'a cover letter explaining the permit request. A requirement of the permit is to record rainfall and weekly freeboard. Attached is a rainfall/freeboard recording form. The waste pond had approximately 60 inches of freeboard. Please see the attached report for additional comments. It was a pleasure meeting you and I appreciate your assistance during the inspection. If you have any questions, please do not hesitate to contact me at (828) 296-4500. Sincerely, Ed Williams Environmental Specialist , Governor , Secretary Resources E. Director ter Quality Enclosure Cc: Donald Morrison, Rutherford County NRCS 121 Laurel Drive Rutherfordton, NC 28139 WAggif_errProtection Section -Files -ARO-- , WortLCarolina ' ` Naturldil North Carolina Division of Water Quality — Asheville Regional Office 2090 U.S. Highway 70 Swannanoa, NC 28778 Phone (828) 296-4500 Aquifer Protection Section FAX (828) 299-7043 Customer Service 1-877-623-6748 Internet: h2o.enr.state.nc.us An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper Division of Water Quality ❑ Division of Soil and Water Conservation ❑ Other'Agency Facility Number: 810002 FacilityStatus: Active Permit: AWC810002 ❑Denied Access Inspection Type: Compliance Inspection Inactive or Closed Date: Reason for Visit: Routine County: Rutherford Region: Asheville Date of Visit: 12/15/2006 Entry Time: 10:00 AM Exit Time: 11:00 AM Farm Name: Calton Dairy Owner: Javan Calton Incident #: Owner Email: Mailing Address: 660 Calton Rd Bostic NC 28018 Physical Address: Facility Status: ❑ Compliant ❑ Not Compliant Integrator: Phone: 000-245-0638 Location of Farm: Latitude: 35°27'03" Longitude: 81 °47'48" From Forest City take SR 1006 north 7 miles to Calton Dairy Rd (SR 1745). Travel 0.8 mile on Calton Dairy Rd. The farm is on the left and right sides of the road. Question Areas: N Discharges & Stream Impacts Waste Collection & Treatment Other Issues Certified Operator: Secondary OIC(s): On -Site Representative(s): Name Primary -Inspector: Edward M Williams Inspector Signature: Secondary Inspector(s): Inspection Summary: The waste pond appeared to be maintained properly. Operator Certification Number: Title Phone: Date: Phone Page: 1 r' Permit: AWC810002 Owner - Facility: Javan Calton Inspection Date: 12/15/2006 Inspection Type: Compliance Inspection Facility Number: 810002 Reason for Visit: Routine Regulated Operations Design Capacity Current Population Cattle Cattle - Milk Cow 300 0 Total Design Capacity: 300 Total SSLW: 420,000 Waste Structures rrl., A n.ro SRtart nate Desianed Freeboard Observed Freeboard RYFU Fa,te Pond WASTE POND 19.001. 60.00 Page: 2 )02 )6 I Owner -Facility: Javan Calton Inspection Type: Compliance Inspection Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: Structure " Application Field Other a. Was conveyance man-made? b. Did discharge reach Waters of the State? (if yes, notify DWQ) c. Estimated volume reaching surface waters? 7 Facility Number: 810002 Reason for Visit: Routine Yes No NA NE ❑ ■ ❑ ❑ d. Does discharge bypass the waste management system? (if yes, notify DWQ) 2. Is there evidence of a past discharge from any part of the operation? & Were there any adverse impacts or potential adverse impacts to Waters of the State other than from a discharge? Waste Collection, Storage & Treatment 4. Is storage capacity less than adequate? If yes, is waste level into structural freeboard? Yes No NA NE ❑■❑❑ 5. Are there any immediate threats to the integrity of any of the structures observed (Le./ large trees, severe ❑ ■ ❑ ❑ erosion, seepage, etc.)? 6. Are there structures on-site that are not properly addressed and/or managed through a waste management ❑ ■ ❑ ❑ or, closure plan? 7. Do any of the structures need maintenance or improvement? ❑ ■ ❑ ❑ 8. Do any of the structures lack adequate markers as required by the permit? (Not applicable to roofed pits, ❑ ■ ❑ rl dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require maintenance or ❑ ■ ❑ Cl improvement? Other Issues Yes No NA NE 28. Were any additional problems noted which cause non-compliance of the Permit or CAWMP? ❑ ■ ❑ ❑ 29. Did the facility fail to properly dispose of dead animals within 24 hours and/or document and report those ❑ ■ ❑ ❑ mortality rates that exceed normal rates? 30. At the time of the inspection did the facility pose an air quality concern? If yes, contact a regional Air ❑ ■ ❑ ❑ Quality representative immediately. 31. Did the facility fail to notify regional DWQ of emergency situations as required by Permit? ❑ ■ ❑ ❑ 32. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? Cl ■ ❑ ❑ 33. Does facility require a follow-up visit by same agency? n ■ n ❑ Page: 3 Permit: AWC810002 Insoection Date: 12/15/2006 Owner - Facility: Javan Calton inspection Type: Compliance Inspection Facility Number: 810002 Reason for Visit: Routine Page: 4 i _ a 0 Division of Water Quality ❑ Division of Soil and Water Conservation ❑ Other Agency Facility Number: 810002 Facility Status: Active Permit: AWC810002 ❑ Denied Access Inspection Type: Compliance Inspection Inactive or Closed Date: Reason for Visit: Routine -County: Rutherford Region: Asheville Date of Visit: 12/15/2006 Entry Time: 10:00 AM Exit Time: 11:00 AM Incident #: Farm Name: Calton Dairy Owner Email: Owner: Javan Calton Phone: 000-245-0638 Mailing Address: 660 Calton Rd Bostic NC 28018 Physical Address: Facility Status: ❑ Compliant ❑ Not Compliant Integrator: Location of Farm: Latitude: 35°27'03" Longitude: 81 °47'48" From Forest City take SR 1006 north 7 miles to Calton Dairy Rd -(SR 1745). Travel 0.8 mile on Calton Dairy Rd. The farm is on the left and right sides of the road. Question Areas: 0 Discharges & Stream Impacts Waste Collection & Treatment N Other Issues Certified Operator: Secondary OIC(s): On -Site Representative(s): Name Operator Certification Number: Title Primary Inspector: Edward M Williams Phone: Inspector Signature: Date: Secondary Inspector(s): Inspection Summary: Phone Page: 1 Permit: AWC810002 Owner - Facility: Javan Calton Facility Number: 810002 Inspection Date: 12/15/2006 Inspection Type: Compliance Inspection Reason for Visit: Routine Tvue Identifier Closed Date Start Date Designed Freeboard Observed Freeboard �-ste Pond WASTE POND 19.00 Page: 2 Permit: AWC810002 Owner - Facility: Javan Calton Facility Number : 810002 Inspection Date: 12/15/2006 Inspection Type: Compliance Inspection Reason for Visit: Routine Discharges & Stream Impacts Yes No NA NE 1. Is any discharge observed from any part of the operation? ❑ ❑ ❑ ❑ Discharge originated at: ❑ ❑ ❑ ❑ 33. Does facility require a follow-up visit by same agency? Structure ❑ Application Field ❑ Other ❑ a. Was conveyance man-made? ❑ ❑ ❑ ❑ b. Did discharge reach Waters of the State? (if yes, notify DWQ) ❑ ❑ ❑ ❑ c. Estimated volume reaching surface waters? d. Does discharge bypass the waste management system? (if yes, notify DWQ) ❑ ❑ ❑ ❑ 2. Is there evidence of a past discharge from any part of the operation? ❑ ❑ ❑ ❑ 3. Were there any adverse impacts or potential adverse impacts to Waters of the State other than from a ❑ ❑ ❑ ❑ discharge? Waste Collection, Storage & Treatment Yes No NA NE 4. Is storage capacity less than adequate? ❑ ❑ ❑ ❑ If yes, is waste level into structural freeboard? ❑ 5. Are there any immediate threats to the integrity of any of the structures observed (I.e./ large trees, severe ❑ ❑ ❑ ❑ erosion, seepage, etc.)? 6. Are there structures on-site that are not properly addressed and/or managed through a waste management ❑ ❑ ❑ ❑ or closure plan? 7. Do any of the structures need maintenance or improvement? ❑ ❑ ❑ ❑ 8. Do any of the structures lack adequate markers as required by the permit? (Not applicable to roofed pits, ❑ ❑ ❑ ❑ dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require maintenance or ❑ ❑ ❑ ❑ improvement? Other Issues Yes No NA NE 28. Were any additional problems noted which cause non-compliance of the Permit or CAWMP? ❑ ❑ ❑ ❑ 29. Did the facility fail to properly dispose of dead animals within 24 hours and/or document and report those ❑ ❑ ❑ ❑ mortality rates that exceed normal rates? 30. At the time of the inspection did the facility pose an air quality concern? If yes, contact a regional Air ❑ ❑ ❑ ❑ Quality representative immediately. 31. Did the facility fail to notify regional DWQ of emergency situations as required by Permit? ❑ ❑ ❑ ❑ 32. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? ❑ ❑ ❑ ❑ 33. Does facility require a follow-up visit by same agency? 01100 Page: 3 Permit: AWC810002 Owner - Facility: Javan Calton Facility Number : 810002 Inspection Date: 12/15/2006 Inspection Type: Compliance Inspection Reason for Visit: Routine Page: 4 of `"A�F9 O� pG 'r o Y Mr. Javan Calton Calton Dairy 660 Calton Road Bostic, North Carolina 28018 Dear Mr. Calton: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Aquifer Protection Section October 7, 2005 Subject: Compliance Inspection Animal Waste Handling System Calton Dairy — Facility # 81-2 Rutherford County Alan W. Klimek, P.E. Director Division of Water Quality On October 6, 2005, 1 conducted a routine Compliance Inspection of the animal waste handling system for the Calton Dairy. You indicated to me that you had been out of the dairy business since July 2003. Although the dairy is no longer in operation, the waste holding pond must be maintained according to the permit and waste management plan until such time as the permit is rescinded. The permit may not be rescinded until the waste pond has been properly closed. If/when you decide to close the waste pond, please notify me in order to obtain the required forms. The waste pond had approximately 40 inches of freeboard. Please see the attached report for additional comments. It was a pleasure meeting you and I appreciate your assistance during the inspection. If you have any questions, please do not hesitate to contact me at (828) 296-4500. Sincerely, Beverly Price Environmental Specialist Enclosure Cc: Donald Morrison, Rutherford County NRCS 121 Laurel Drive Rutherfordton, NC 28139 CAquifer=_P_r_otecti6-n•Section-Files- ARO' North Carolina Division of Water Quality — Asheville Regional Office 2090 U.S. Highway 70 Swannanoa, NC 28778 Aquifer Protection Section Customer Service 1-877-623-6748 Internet: h2o.enr.state.nc.us An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper NoO�thnCarolina Natundil Phone (828) 296-4500 FAX (828) 299-7043 Division of Water Quality ❑ Division of Soil and Water. Conservation ❑ Other Agency Facility Number: 810002 Facility Status: Active Permit: AWC810002 ❑ Denied Access Inspection .Type: Comoliance Inspection Inactive or Closed Date: Reason for Visit: Routine County: Rutherford Region: Asheville Date of Visit: 10/06/2005 Entry Time:11:00 AM Exit Time: 11:15 AM Incident #: Farm Name: Calton Dairy Owner Email: Owner: Javan Calton Phone: 000-245-0638 Mailing Address: 660 Calton Rd Bostic NC 28018 Physical Address: Facility Status: 0 Compliant ❑ Not Compliant Integrator: Location of Farm:. Latitude: 35027'03 Longitude: 81'47'48" From Forest City take SR 1006 north 7 miles to Calton Dairy Rd (SR 1745). Travel 0.8.mile on Calton Dairy Rd. The farm is on the left and right sides of the road. Question Areas: Waste Collection & Treatment Certified Operator: Operator Certification Number: Secondary OIC(s): On -Site Representative(s): Name Title Phone On-site representative Javan Calton Phone: 000-245-0638 Primary Inspector: Beverly Price Phone: �8^$- xy4` '`{-TOO J Inspector Signature:.= Date: 10-7-05 Secondary Inspector(s): Phone: Phone: Inspection Summary: The Calton Dairy has been out of business since July 2003. There are currently between 150-200 beef cattle on pasture. Watering devices have been installed and cattle are fenced out of the stream. Waste application equipment is on site and available. The waste storage pond had approximately 40 inches of freeboard. Slurry pond is also still intact. If/when the ponds are to be closed out they must be closed according to NRCS standards. DWQ must also be notified upon closure of ponds. Page: 1 Permit: AWC810002 Owner - Facility: Javan Calton Facility Number: 810002 Inspection Date: 10/06/2005 Inspection Type: Compliance Inspection Reason for Visit: Routine Regulated Operations Design Capacity Current Population Cattle Cattle -Milk Cow 300 0 Total Design Capacity: 300 Total SSLW: 420,000 Waste Structures Tvne Identifier Closed Date Start Date Designed Freeboard Observed Freeboard aste Pond 7WASTE POND 19.00 40.00 Waste Collection, Storage & Treatment Yes. No NA NE 4. Is storage capacity less than adequate? (_1 ■ If yes, is waste level into structural freeboard? 5. Are there any immediate threats to the integrity of any of the structures observed (I.eJ large trees, severe erosion, j -j ■ �] seepage, etc.)? 6. Are there structures on-site that are not properly addressed and/or managed through a waste management or ❑ ■ n n closure plan? 7. Do any of the structures need maintenance or improvement? n ■ ❑ n 8. Do any of the structures lack adequate markers as required by the permit? (Not applicable to roofed pits, dry n ■ 0 n stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require maintenance or n ■ n n improvement? Page: 2 Division of Water Quality Division of Soil and Water Conservation ❑ Other Agency Facility Number: 810002 Facility Status: Active Permit: AWC810002 ❑ Denied Access Inspection Type: Compliance Inspection Inactive or Closed Date: Reason for Visit: Routine County: Rutherford Region: Asheville Date of Visit: 10/06/2005 Entry Time: 14--.00-AM Exit Time: i Incident #: Farm Name: Calton Dairy Owner Email: Owner: Javan Calton Mailing Address: 660 Calton Rd Bostic NC 28018 Physical Address: Facility Status: ❑ Compliant ❑ Not Compliant Integrator: Phone: 000-245-0638 Location of Farm: Latitude: 35°27'03" Longitude: 81'47'48" From Forest City take SR 1006 north 7 miles to Calton Dairy Rd (SR 1745). Travel 0.8 mile on Calton Dairy Rd. The farm is on the left and right sides of the road. Question Areas: M Waste Collection & Treatment Certified Operator: Secondary OIC(s): Operator Certification Number: On -Site Representative(s): Name Title Phone Jc,yan Cc, 14n Primary Inspector: Beverly Price Phone: Inspector Signature: Secondary Inspector(s): Date: Phone: Phone: Inspection Summary: oh_$ of ht sincSf-� J��� �� i,� Goi:-� S��• �r•2C 1-so0,rC} S�Ltrr� I" C^��- btJ •:.�..1,� oaf�"'"•�-�,�w v I r�TY J. p o%v�- ,'+ _� o o -all o •^ L'S . CJ4,e u I Sa j� is-eei� ; r` S -i -o-11 �d {��� C�-�-�--Z. � -�2r GJ.-� �t,(SC� � •� s �-ci 1 f b,JL l z.r•PSJ i v Page: 1 Permit: AWC810002 Owner - Facility: Javan Calton Facility Number: 810002 Inspection Date: 10/06/2005 Inspection Type: Compliance Inspection Reason for Visit: Routine Waste Collection, Storage & Treatment 4. Is storage capacity less than adequate? If yes, is waste level into structural freeboard? 5. Are there any immediate threats to the integrity of any of the structures observed (Le./ large trees, severe erosion, seepage, etc.)? 6. Are there structures on-site that are not properly addressed and/or managed through a waste management or closure plan? 7. Do any of the structures need maintenance or improvement? 8. Do any of the structures lack adequate markers as required by the permit? (Not applicable to roofed pits, dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require maintenance or improvement? 1>0i1o tv 4-D'o 0 `t- c.fk-) 1 a,� Yes No NA NE nnnn 11 nnnn nn❑n nnnn nnnn Page: 2 Michael F. Easley, Governor yWilliam G. Ross Jr., Secretary r North Carolina Department of Environment and Natural Resources —i Aquifer Protection Section December 30, 2004 Mr. Javan Calton Calton Dairy 660 Calton Road Bostic, North Carolina 28018 Subject: Compliance Inspection Animal Waste Handling System Calton Dairy — Facility # 81-2 Rutherford County Dear Mr. Calton: Alan W. Klimek, P.E. Director Division of Water Quality On December 22, 2004, 1 conducted a routine Compliance Inspection of the animal waste handling system for the Calton Dairy. You indicated to me that you had been out of the dairy business since July 2003. Although the dairy is no longer in operation, the waste holding pond must be maintained according to the permit and waste management plan until such time as the permit is rescinded. The permit may not be rescinded until the waste pond has been properly closed. If/when you decide to close the waste pond, please notify me in order to obtain the required forms. Please see the attached report for additional comments. It was a pleasure meeting you and I appreciate your assistance during the inspection. If you have any questions, please do not hesitate to contact me at (828) 296-4500. Sincerely,�CSC%� 1 � :1 J Bev Price 709 Environmental Spe I t.t, ion Enclosure Cc: Donald Morrison, R t erford Cour>ty NRCIS 121 L,, Aquifer Prtotection Secti©n Files A, Rpt North Carolina Division of Water Quality — Asheville Regional Office 2090 U.S. High' Aquifer Protection Section Customer Service 1-877-623-6748 Internet: h2o.enr.state.nc.us An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper /a 1 t aa' -d z-�Q . A� !u., ��d &, , � N C' QZ1,3 �-- So$ - a-9 7~ H2 -a -a Y�z Carolina 2cS fura!!y eQ'tiS�va�(t�� 7Jas��fi:�' aon of Water,Quahty ;ion of'Sozl and Water Conservation = 0 Other Agencrby ;- e of Visit Oi Compliance Inspection O Operation Review O Structure Evaluation O Technical Assistance Reason for Visit OO Routine O Complaint O Follow up O Referral O Emergency O Other ❑ Denied Access Date of Visit: Facility Number 81 2 12/22/2004 Time: 11:15am • Not O erational ® Below Threshold IN Permitted IN Certified ® Conditionally Certified ® Registered Date Last Operated or Above Threshold: ......................... Farm Name: G.a1t9A.);i ry............................................................................................. ..... County: Ruft.rfor.d ...................................... ARQ............ OwnerName: JAYAr...................................... c.alt9>x......................................................... Phone No: 2.4.5:-.QQA .................................................................... MailingAddress: f6Q..CaltoxI.Rd...................................................................................... N.0 .............................................................. U.01.8 .............. .Facility Contact: ..............................................................................Title:................................................................ Phone No: ................................................... OnsiteRepresentative: ........................................................................................................... Integrator:...............:...................................................................... Certified Operator:................................................................................................................ Operator Certification Number:........... ............................... Location of Farm: From Forest City take SR 1006 north 7 miles to Calton Dairy Rd (SR 1745). Travel, 0.8 mile on Calton Dairy Rd. The farm Is on the left and right sides of the road. w ❑ Swine El Poultry ® Cattle E] Horse Latitude 35 • 27 03 G° Longitude 81 ' 47 ' 48 « Swine ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish ❑ Gilts ❑ Boars Design Current Design.,,,. Current .- Design Current Capacity Population Poultry, ':Capacity Population Cattle -Capacity.Population ❑ Dairy 1 300 10 ❑ Non -Dairy I I150 Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? ❑ Yes ® No Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge .is observed, was the conveyance man-made? ❑ Yes ❑ No b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) El Yes ❑ No c. If discharge is observed, what is the estimated flow in gal/min'? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) El Yes El No 2. Is there evidence of past discharge from any part of the operation? ❑ Yes ® No 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? ❑ Yes ® No Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Spillway ❑ Yes ® No Structure 1 Structure 2 Stricture 3 Structure 4 Structure 5 Structure 6 Identifier: ......waate..pnnd................................................................................................................ ...................................................................... Freeboard (inches): 60 12112103 Continued Facility Number: 81-2 Date of Inspection 12/22/2004 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, seepage, etc.) 6. Are there structures on-site which are not properly addressed and/or managed through a waste management or closure plan? (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? 8. Does any part of the waste management system other than waste structures require maintenance/improvement? 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? Waste Application 10. Are there any buffers that need maintenance/improvement? 11. Is there evidence of over application? If yes, check the appropriate box below. ❑ Excessive Ponding ❑ PAN ❑ Hydraulic Overload ❑ Frozen Ground [:]Copper and/or Zinc > 3000 12. Crop type 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? 14. a) Does the facility lack adequate acreage for land application? b) Does the facility need a wettable acre determination? c) This facility is pended for a wettable acre determination? 15. Does the receiving crop need improvement? 16. Is there a lack of adequate waste application equipment? Odor Issues 17. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or below liquid level of lagoon or storage pond with no agitation? 18. Are there any dead animals not disposed of properly within 24 hours? 19. Is there any evidence of wind drift during land application? (i.e. residue on neighboring vegetation, asphalt, roads, building structure, and/or public property) 20. At the time of the inspection did the facility pose an odor or au' quality concern? If yes, contact a regional Air Quality representative immediately. ❑ Yes ® No ❑ Yes ® No ❑ Yes ® No ❑ Yes [:]No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No Reviewer/Inspector Name Bev Price Y, Reviewer/Inspector Signature: ,/51V Date: /w-, �-o-y 12/12/03 Continued 81-2 Dati,of Inspection 12/22/2004 V o have Certificate of Coverage & General Permit or other Permit readily available? Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) 23. Does record keeping need improvement? If yes, check the appropriate box below. ❑ Waste Application ❑ Freeboard ❑ Waste Analysis ❑ Soil Sampling 24. Is facility not in compliance with any applicable setback criteria in effect at the time of design? 25. Did the facility fail to have a actively certified operator in charge? 26. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) 27. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No 28. Does facility require a follow-up visit by same agency? ❑ Yes ❑ No 29. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes ❑ No NPDES Permitted Facilities 30. Is the facility covered under a NPDES Permit? (If no, skip questions 31-35) ❑ Yes ❑ No 31. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? ❑ Yes ❑ No 32. Did the facility fail to install and maintain a rain gauge? ❑ Yes ❑ No 33. Did the facility fail to conduct an annual sludge survey? ❑ Yes ❑ No 34. Did the facility fail to calibrate waste application equipment? ❑ Yes ❑ No 35. Does record keeping for NPDES required forms need improvement? If yes, check the appropriate box below. ❑ Yes ❑ No ❑ Stocking Form [:]Crop Yield Form [:]Rainfall ❑Inspection After 1" Rain ❑ 120 Minute Inspections ❑ Annual Certification Form ❑ No violations or deficiencies were noted during this visit. You will receive no further correspondence about this visit. 12/12/03 The Calton Dairy is out of business. The dairy was depopulated in July 2003. There are currently 150 catttle (pasture operation) on site. Mr. Calton indicated that he might consider leasing the dairy to an operator in the future. Waste applications have not occurred since July 2003. 12/12/03 sign -of Water Quality; } 0 Sion of,Soil,and Water Conservation • � � ,�,.. -.. . - �.� .Q.Other Agency. Type of Visit@ Compliance Inspection O Operation Review O Lagoon Evaluation Reason for Visit O Routine O Complaint O Follow up O Emergency Notificatiorl O,Other ❑ Denied Access Facility Number Date of Visit: Time: 81 2 r Not O erational O Below Threshold ® Permitted ® Certified C1 Conditionally Certified 0 Registered Date Last Operated or Above Threshold: Farm Name: Galtoal.])Airx.................................................................................................. County: liuth. do d...................................... ARQ ............ OwnerName: JAyAlk...................................... Calt.911 .......................................................... Phone No: 245=0.63.8 .................................................................... Mailing Address: .................. B.Q.$.tjr..NC .............................................................. 2.8.03,8 .............. FacilityContact: .............................................................................. Title:................................................................ Phone No:................................................... Onsite Representative: ............................... .......... ......... Lj k el,X* ....­­;W...­ epresentative:................................................... Certified Operator:PpX�ot��.,. Zulu fit. ncw( . ............... Altoal.... f...... Location of Farm: 5" / 61!:� Mai -I fi. Rk � o /;a /'W From Forest City take SR 1006 north 7 miles to Calton Dairy Rd (SR 174: is on the left and right sides of the road.-4?0,,rt,, C ❑ Swine ❑ Poultry ® Cattle ❑ Horse Latitude 35 • Design Current Swine Cnnaeity Population ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish ❑ Gilts ❑ Boars In/tegrator:...............0A.j.+:�/]................(. �.............................. A Operator Certification Number:] L%o.S XV- Gaily. ,t t.� , Travel 0.8 mile on Calton �Dairy R4. The farm + s¢Jva( ro J Coin 0 GL Longitude 81 • 47 48 Design Current Design Current Poultry Capacity Population Cattle Capacity Population, ❑ Layer ® Dairy 300 ❑ Non -Layer I JE1 Non -Dairy ❑ Other Total Design Capacity 300 Total SSLW 420,000 Discharjes & Stream Impacts 1. Is any discharge observed from any part of the operation? ❑ Yes ❑ No Discharge originated at: ❑ Lagoon - ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made? ❑ Yes ❑ No b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) ❑ Yes ❑ No c. If discharge is observed, what is the estimated flow in gal/min? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) ❑ Yes ❑ No 2. Is there evidence of past discharge from any part of the operation? ❑ Yes ❑ No 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? ❑ Yes ❑ No Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Spillway ❑ Yes ❑ No Stnicture 1 Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Identifier: .....� ................................................................................................................................................................... ...... Freeboard (inches): 05/03/01 Continued f vision of Water Quality (o .vision of Soil and Water Conservation ® Other Agency Type of Visit OO Compliance Inspection O Operation Review O Lagoon Evaluation Reason for Visit *Routine O Complaint O Follow up O Emergency Notification O Other ❑ Denied Access Facility Number 81 2 Date of Visit: 12/19/2003 Time: 10:30 AM r Not O erational O Below Threshold ® Permitted B Certified ® Conditionally Certified ® Registered Date Last Operated or Above Threshold: ......................... Farm Name: C.&OX►.Dalry................................................... Owner Name: JayA....................................... ......... Mailing Address: OQ..C;I1191l.RSA....................................... FacilityContact: ..................................................................... Onsite Representative: ........................................................... Title: Certified Operator: k'orpstj................................. U110j1................................. Location of Farm: County: Rxilthuford...................................... ARQ............ PhoneNo: 2.4.5-0.63.8.................................................................... ..9511..1` C.............................................................. M.018 .............. ......................................... Phone No:................................................... ... Integrator: ...................................................................................... Operator Certification Number:2,21QZ ............................. From Forest City take SR 1006 north 7 miles to Calton Dairy Rd (SR 1745). Travel 0.8 mile on Calton Dairy Rd. The farm Is on the left and right sides of the road. ❑ Swine ❑ Poultry ® Cattle ❑ Horse Latitude 35 • 27 03 Longitude F 81 0 47 48 Design Current Swine Capacity Population ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish ❑ Gilts ❑ Boars Design Current Design Current Poultry Capacity Population Cattle Capacity Population ❑ Layer JJZ Dairy 300 ❑ Non -Layer ❑ Non -Dairy ❑ Other Total Design Capacity 300 Total SSLW 420,000 Number of Lagoons 0 ❑ Subsurface Drains Present❑ Lagoon Area IN Spray Field Area Holding Ponds / Solid Traps ❑ No Liquid Waste Management System Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: E] Lagoon El Spray Field F1 Other a. If discharge is observed, was the conveyance man-made? b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) c. If discharge is observed, what is the estimated flow in gal/min? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) 2. Is there evidence of past discharge from any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Spillway Structure 1 Structure 2 Stricture 3 Structure 4 Structure 5 Identifier: ............................................................................................................... Freeboard (inches): 05103101 ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No Structure 6 Continued Vthere er: 81-2 Date of Inspection 12/19/2003 y immediate threats to the integrity of any of the structures observed? (ie/ trees, `severe erosion, ❑ Yes ❑ No seepage, etc.) 6. Are there structures on-site which are not properly addressed and/or managed through a waste management or closure plan? E] Yes El No (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? ❑ Yes ❑ No 8. Does any part of the waste management system other than waste structures require maintenance/improvement? ❑ Yes ❑ No 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? ❑ Yes ❑ No Waste Application 10. Are there any buffers that need maintenance/improvement? ❑ Yes ❑ No 11. Is there evidence of over application? ❑ Excessive Ponding ❑ PAN ❑ Hydraulic Overload [ ❑ Yes ❑ No 12. Crop type 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes ❑ No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes ❑ No b) Does the facility need a wettable acre determination? ❑ Yes ❑ No c) This facility is pended for a wettable acre determination? ❑ Yes ❑ No 15. Does the receiving crop need improvement? ❑ Yes ❑ No 16. Is there a lack of adequate waste application equipment? ❑ Yes ❑ No Required Records & Documents dairy to an operator,but to date this has not happened. 17. Fail to have Certificate of Coverage & General Permit or other Permit readily available? ❑ Yes ❑ No 18. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? Reviewer/Inspector Signature: J Date: (ie/ WUP, checklists, design, maps, etc.) ❑ Yes ❑ No 19. Does record keeping need improvement? (ie/ irrigation, freeboard, waste analysis & soil sample reports) ❑ Yes ❑ No 20. Is facility not in compliance with any applicable setback criteria in effect at the time of design? ❑ Yes ❑ No 21. Did the facility fail to have a actively certified operator in charge? ❑ Yes ❑ No 22. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) ❑ Yes ❑ No 23. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? ❑ Yes ❑ No 24. Does facility require a follow-up visit by same agency? ❑ Yes ❑ No 25. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes ❑ No ® No violations or deficiencies were noted during this visit. You will receive no further correspondence about this visit. Comments(refer to question #): Explain any YES answers and/or''any recommendations or any other comments. - Use drawings of facility to better explain situations. ( use additional pages as necessary)' i ❑ Field Copy ❑ Final Notes Calton Dairy is out of business. There are no animals on site. The lagoon has a 6 foot free board. Mr. Calton would like to lease the dairy to an operator,but to date this has not happened. Reviewer/Inspector Name L<rQ,t� 11L� Reviewer/Inspector Signature: J Date: 05/03/01 Continued Michael F. Easley Governor William G. Ross, Jr., Secretary North Carolina Department of Environment and Natural Resources WATER QUALITY SECTION August 30, 2002 Mr. Forrest Javan Calton Calton's Dairy 660 Calton Road Bostic, North Carolina 28018 Subject: Animal Operation Site Inspection Facility Number 81-2 Rutherford County Dear Mr. Calton: Alan D. Klimek P.E., Director Division of Water Quality Asheville Regional Office Enclosed is a computer-generated report from the inspection conducted on August 23, 2002. This report is for your files. Record keeping for your facility has improved however two weeks of lagoon levels had not been recorded for August. The lagoon behind the milking barn is now closed out and the finial grading is in process. Your efforts to fence cattle out of the streams are appreciated. The woody vegetation on the lagoon bank must be removed immediately. Bush hogging the area around the lagoon will improve working conditions during removal of solids. You expressed interest in not remaining on the certified animal waste management list. To be removed from the list your population would have to be less than 100 and you would need to send in the attached form. If you choose to be removed from the list you must notify this agency if you herd population increases above. 100 so that your waste management plan can be re- evaluated. Thank you for your time and assistance during the inspection. If you have any questions or if I may be of assistance please, do not hesitate to contact me at 828-251-6208. Sincerely, Roger C. Edwards Wastewater Consultant Enclosure CC: Donald Morrison, Rutherford County MRCS AT . , NCDENR Water Quality Section, 59 Woodfin Place, Asheville, NC 28801-2414 Telephone: 828/251-6208 Customer Service Fax: 828/251-6452 1 800 623-7748 IN Type of Visit O Compliance Inspection O Operation Review O Lagoon Evaluation Reason for Visit O Routine O Complaint O Follow up O Emergency Notification Q Other ❑ Denied Access Facility Number 81 2 Date of Visit: 8/23/2002 `rime: 0940 O Not Operational O Below Threshold ® Permitted ® Certified ® Conditionally Certified ® Registered Date Last Operated or Above Threshold:.. ....................... Farm Name: Ca1toiG.Rairy.................................................................................................. County: RuzherKQrd......................................R. Q............ OwnerName:,Aynl......................................altom......................................................... Phone No: 2.4.5-9.63..................................................................... MailingAddress: 0II..Calton.JRd...................................................................................... 1Q.stxg..N............................................................... 2.$.Q:L8 ............. FacilityContact: .......................... .................................................... Title:................................................................ Phone No:................................................... OnsiteRepresentative: ........................................................................................................... Integrator:...................................................................................... Certified Operator: korest.�T................................. Calton............................................... Operator Certification Number:2.2142............................. Location of Farm: From Forest City take SR 1006 north 7 miles to Calton Dairy Rd (SR 1745). Travel 0.8 mile on Calton Dairy Rd. The farm is on the left and right sides of the road. ElSwine ElPoultry ® Cattle E]Horse Latitude 35 • 27 03 " Longitude 81 • 47 ' 48 Design Current Design Gurxent Design :' current Stene Capac%ty Population Poultry „ , ;, . Cauacity _.Poptilati oii, Cattle , ,,, , ., ,;Capacity Population. ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish ❑ Gilts ❑ Boars Other Dairy 300 120 Non -Dairy . Total Desitgni-Capacity t Total; SSL 300 420,000 Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? ❑ Yes ® No Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made? ❑ Yes ® No b. If discharge is obseived, did it reach Water of the State? (If yes, notify DWQ) ❑ Yes ® No c. If discharge is observed, what is the estimated flow in gal/min? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) ❑ Yes ® No 2. Is there evidence of past discharge from any part of the operation? ❑ Yes ® No 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? ❑ Yes ® No Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Spillway ❑ Yes ®No Stricture 1 Structure 2 Structure 3 Structure 4 Stricture 5 Structure 6 Identifier: ...BeLow..loafing, ................................................................................................................................................................................... areeboard (inches): 36 05103101 Continued Vity Number: 81-2 Date of Inspection 8/23/2002 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, seepage, etc.) 6. Are there structures on-site which are not properly addressed and/or managed through a waste management or closure plan? (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? 8. Does any part of the waste management system other than waste structures require maintenance/improvement? 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? Waste Application 10. Are there any buffers that need maintenance/improvement? 11. Is there evidence of over application? ❑ Excessive Ponding ❑ PAN ❑ Hydraulic Overload 12. Crop type Fescue (Hay) Corn (Silage & Grain) N Yes ❑ No ❑ Yes ® No ® Yes ❑ No ❑ Yes ® No ❑ Yes ® No ❑ Yes ®No ❑ Yes ® No 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes ® No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes ® No b) Does the facility need a wettable acre determination? ❑ Yes ® No c) This facility is pended for a wettable acre determination? ❑ Yes ® No 15. Does the receiving crop need improvement? 16. Is there a lack of adequate waste application equipment? Required Records & Documents 17. Fail to have Certificate of Coverage & General Permit or other Permit readily available? 18. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) 19. Does record keeping need improvement? (ie/ irrigation, freeboard, waste analysis & soil sample reports) 20. Is facility not in compliance with any applicable setback criteria in effect at the time of design? 21. Did the facility fail to have a actively certified operator in charge? 22. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) 23. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? 24. Does facility require a follow-up visit by same agency? ® Yes ❑ No ❑ Yes ® No ❑ Yes ®No ❑ Yes ®No ® Yes ❑ No ❑ Yes ®No ❑ Yes ® No ❑ Yes ® No ❑ Yes ® No ❑ Yes ® No 25. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes ® No ® No violations or deficiencies were noted during this visit. You will receive no further correspondence about this visit. 5. Samll tree on lagoon bank. Should be removed immediately. 7. Area around lagoon needs to be bush hogged, growth over waist high. 15. Receving crop has low coverage, this is due to drought and is beyond the operators control. 19. Records overall look good, missing two weeks of lagoon levels for August. Reviewer/Inspector Name Reviewer/Inspector Signature: ❑ Field Copy ❑ Final Notes Date: 05/03/01 ('ntfinuod Facility Number: 81-2 Date ispection 1 8/23/2002 Jdor Issues 26. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or below liquid level of lagoon or storage pond with no agitation? 27. Are there any dead animals not disposed of properly within 24 hours? 28. Is there any evidence of wind drift during land application? (i.e. residue on neighboring vegetation, asphalt, roads, building structure, and/or public property) 29. Is the land application spray system intake not located near the liquid surface of the lagoon? 30. Were any major maintenance problems with the ventilation fan(s) noted? (i.e. broken fan belts, missing or or broken fan blade(s), inoperable shutters, etc.) 31. Do the animals feed storage bins fail to have appropriate cover? 32. Do the flush tanks lack a submerged fill pipe or a permanent/temporary cover? ❑ Yes N No ❑ Yes N No ❑ Yes N No ❑ Yes N No ❑ Yes N No ❑ Yes N No Additaona omments and/or ..,W_Dra�sznQS ...:.......ti » ..,. AL 'a T 05103101 L—ivision of Water Quality Q Division of Soil and Water Conservation Q Other Agency Type of Visit ® Compliance Inspection Q Operation Review . 0 Lagoon Evaluation Reason for Visit ® Routine 0 Complaint O Follow up 0 Emergency Notification Q Other ❑ Denied Access Facility Number Date of Visit:. 23 b2 Time: E::= Printed on: 7/21/2000 Q =Not Operational Q Below Threshold ® Permitted ® Certified ❑ Conditionally Certified ® Registered Date Last Operated orAbove Threshold: ......................... Farm Name: Rl. 7�................................................ County:..�.p.. 4fevL; td .......................................... .................................................. .......... Owner Name:.rP ............. .... ��:%' Atl......................... ................ Phone No:... 6... .y-tl .DG3.�?............................ .. Facility Contact: .! °fit �&-Af.......•...••.. Title k Phone No: xy5' b& 3 8 Mailing Address: ,•.(�? (s' 4—�?l...i !A(..r42 .......... ...........................I................ ..................................................................................... .......................... Onsite Representative: /• ,Q� �, ��� F+C ..................••... Integrator:..,s`R(/f� Certified OperatorN3 ,,,,,,•.,•.,•_,,,•,,.,, , . Operator Certification Number:.•z/c'J'Z- ............... ........................... Location 'of Farm: ❑ Swine ❑ Poultry ❑ Cattle ❑ Horse Latitude 3 5 • 2 7 `F d 3 " Longitude �• y7 ' y8 mo SWi ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish ❑ Gilts Boars Design Current Canneity Pnnnlafinn Design Current Design Current Poultry' Capacity Population Cattle Capacity Po ulation ❑ Layer FC]Non-Dairyl airy ❑ Non -Layer ❑ Other Total Design Capacity Total 9SLW Number of Lagoons ❑Subsurface Drains Present Iff Lagoon Area Holding Ponds / SoGd Traps ❑ No Liquid Waste Management System Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: ElLagoon ElSpray Field F1Other a. If discharge is observed, was the conveyance man-made? b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) c. If discharge is observed. what is the estimated flow in galhnin? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) Spray Field Area 2. Is there evidence of past discharge from any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Spillway Structure 1 Structure 2 Structure 3 Structure 4 Identifier:.,............................................................................................................................ Freeboard (inches): 5100 ❑ Yes 60 No ❑ Yes 95 No ❑ Y"e's No ❑ Yes No ❑ Yes WNo ❑ Yes @$No El Yes ❑ No Structure 5 Structure 6 i,,__ivision of Water Quality Q' Division of Soil and Water Conservation 0 Other Agency Type of Visit O Compliance Inspection O Operation Review O Lagoon Evaluation Reason for Visit O Routine O Complaint O Follow up O Emergency Notification O Other ❑ Denied Access Facility Number , / f d Date of Visit: cg,�;Z3RL Time: E:::� Printed on: 7/21 /2000 0 Not Operational 0 Below Threshold 13 Permitted 0 Certified ❑ Conditionally Certified Q Registered Date Last Operated or Above Threshold: Farm Name: / , !:... County:...... c.e...................................................1....................... ........''..''........................................................ Owner Name:ot............. Phone No: ' a(° T ................... ............................ ......................... Facility Contact: 4 �} � u��(4 ? -.7 q5 -.6'6.3. r� ...r.`................................................. Title:.......................,........... ...... Phone No: 0 Mailing Address: (a 61 { L 41 / 1e�XJ ��.i"'7dy/ ��.......................... ........... .. .... .......................................................................... ... Onsite Representative..ter. c _ld•�� ...... .............--•--................................................................. Integrator:... 1/! Certified Operator:. rz�� . �t A- � Operator Certification Number:... ........... ............ . ............................... Location "of Farm: ❑ Swine ❑ Poultry ❑ Cattle ❑ Horse Latitude3 • � % 6 7 3 '6 Longitude � • s �8 « Number of.Lagoons ❑ Subsurface Drains Present ❑Lag --n Area "Ho di ng Ponds /Solid Trips] No Liquid Waste Management System Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: E] Lagoon [I Spray Field El Other a. If discharge is observed, was the conveyance man-made? b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) c. If discharge is observed, what is the estimated flow in gal/ruin? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) Spray Field Area I 2. Is there evidence of past discharge from any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? Waste Collection & Treatment , 4. Is storage capacity (freeboard plus storm storage) less than adequate? , ❑ Spillway Structure I Structure 2 Structure 3 Structure 4 Structure 5 Identifier:....4............................................................... ........................................................................................ Freeboard (inches): 1A,19ev7i. (L- 5100 i ❑ Yes 0 No ❑ Yes ❑ No ❑ Yes Design Current ' / Design Current Design Current 'ty No k _ 6tvine _ Ca aci Population Poultry Capacity Po ulation Cattle' Ca ci ; Population ❑?No Wean to Feeder ❑ Layer KDairy C (`J d ' [3 Feeder to Finish ❑Non -Layer ❑ Non -Dairy Farrow to Wean Farrow to Feeder ❑Other ❑ Farrow to Finish Total Design Capacity Gilts Boars Total SSLW Number of.Lagoons ❑ Subsurface Drains Present ❑Lag --n Area "Ho di ng Ponds /Solid Trips] No Liquid Waste Management System Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: E] Lagoon [I Spray Field El Other a. If discharge is observed, was the conveyance man-made? b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) c. If discharge is observed, what is the estimated flow in gal/ruin? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) Spray Field Area I 2. Is there evidence of past discharge from any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? Waste Collection & Treatment , 4. Is storage capacity (freeboard plus storm storage) less than adequate? , ❑ Spillway Structure I Structure 2 Structure 3 Structure 4 Structure 5 Identifier:....4............................................................... ........................................................................................ Freeboard (inches): 1A,19ev7i. (L- 5100 i ❑ Yes 0 No ❑ Yes ❑ No ❑ Yes [] No / ❑ Yes 'ty No ❑ Yes 9, No ❑ Yes ❑?No E9 Yes ❑ Structure 6 Cantinued Facility Number: i — Date of Inspection _3 10-3 Printed on: 7/21/2000 5. Are there any immediate threats to the integrity of any of the structures observed? (ie( tr es', severe erosion, ® Yes ❑ No seepage, etc.) 6. Are there structures on-site which are not properly addressed and/or managed through a waste management or closure plan? ❑ Yes `+ No (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? �� 4,-4_&C— J �,_ Yes ❑ No 8. Does any part of the waste management system other than waste structures require maintenance/improvement? ❑ Yes O' No 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? ❑ Yes R] No Waste Application 10. Are there any buffers that need maintenance/improvement? ❑ Yes R] No 11. Is there evidence of over application? ❑ Excessive Ponding❑ PAN ❑ Hydraulic Overload ❑ Yes OE No �j 12. Crop type 13. Do the receiving crops differ with th se designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes W No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes E No b) Does the facility need a wettable acre determination? ❑ Yes ® No c) This facility is pended for a wettable acre determination?❑_/ Q No 15. Does the receiving crop need improvement? �"Gc e - e tJ�` ` L1 Yes e��FYes -e-- 16. Is there a lack of adequate waste application equipment? ❑ Yes 2 No Required Records & Documents 17. Fail to have Certificate of Coverage & General Permit readily available? ❑ Yes ® No 18. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) �+„ Kg titer El Yes No 19. Does record keeping need improvement? (ie/ irrigation, freeboard, waste analysis & soil sample reports) ❑ Yes No 20. Is facility not in compliance with any applicable setback criteria in effect at the time of design? ❑ Yes ® No 21. Did the facility fail to have a actively certified operator in charge? ❑ Yes it No 22. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) ❑ Yes ®-No 23. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative`? ❑ Yes ® No 24. Does facility require a follow-up visit by same agency? ❑ Yes ®'No 25. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes EE No 0:X0 •yolatidiis ;or df cie dAL•*&Lngted• diu-ring this;visit: • Yoit will •reeeye iio furthr • ; - . corresoordeike:ahoutthis' • : • . . Comments (refer to question #): Explain any YES answers and/or any recommendations or any other comments. Use drawings of facility to better explain situations. (use additional pages as necessary): J ✓ o"�-� �tL /-1 � . �f 1-1,-5 � , 1 4' / ® 2_ vC/L =,.,G Reviewer/Inspector Name Reviewer/Inspector Signature: Date: 5/00 Facility Number: i — Date of Inspection 2 0 Odor Issues 26. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or below ❑ Yes ® No liquid level of lagoon or storage pond with no agitation? 27. Are there any dead animals not disposed of properly within 24 hours? ❑ Yes M No 28. Is there any evidence of wind drift during land application? (i.e. residue on neighboring vegetation, asphalt, ❑ Yes 0 No roads, building structure, and/or public property). 29. Is the land application spray system intake not located near the liquid surface of the lagoon? ❑ Yes ® No 30. Were any major maintenance problems with the ventilation fan(s) noted? (i.e. broken fan belts, missing or or broken fan blade(s), inoperable shutters, etc.) ❑ Yes 0 No 31. Do the animals feed storage bins fail to have appropriate cover? ElYes NO No 32. Do the flush tanks lack a submerged ,fill pipe or a permanentitemporary cover? ❑ Yes it No O5103101 FPP '0F W A TFRP Michael F. Easley �O G Governor ----- --- William G. Ross, Jr., Secretary >_ North Carolina Department of Environment and Natural Resources �' Kerr T. Stevens, Director Division of Water Quality Asheville Regional Office WATER QUALITY SECTION July 2, 2001 Mr. Forrest Javan Calton Calton's Dairy 660 Calton Road Bostic, North Carolina 28018 Subject: Animal Operation Site Inspection . Facility Number 81-2 Rutherford County Dear Mr. Calton: Enclosed is a computer-generated report from the inspection conducted on June 29, 2001. This report is for your files. Record keeping for your facility has improved, with all required records available during the inspection. The lagoon behind the milking barn must be closed out as soon as possible. I understood this lagoon was to have been closed out over a year ago. Every effort should be made to fence cattle out of the streams. The installation of -wells or other auxiliary watering facilities should -be made available for your cattle. Thank you for your time and assistance during the inspection. If you have any questions or if,I may be of assistance please; do not hesitate to contact me at 828-251=6208. Sincerely, Enclosure CC: Donald Morrison, Rutherford County NRCS Water Quality Section, 59 Woodfin Place, Asheville, NC 28801-2414 Telephone: 8281251-6208 Fax: 8281251-6452 .NC-DENR, Customer Service 1 800 623-7748 .�— Roger C. Edwards Wastewater Consultant Enclosure CC: Donald Morrison, Rutherford County NRCS Water Quality Section, 59 Woodfin Place, Asheville, NC 28801-2414 Telephone: 8281251-6208 Fax: 8281251-6452 .NC-DENR, Customer Service 1 800 623-7748 ;viSlon: Of Water Qnallty s '.; Dinsion of Sotl and Water Conservations ,t$ Oth � � ��• : ,� � e r ri'"2 t ,1. _ r. ._... .1. --._-F .�., (Type of Visit S Compliance Inspection 0 Operation Review Q Lagoon Evaluation Reason for Visit S Routine O Complaint 0 Follow up 0 Emergency Notification Q Other ❑ Denied Access Facility Number 81 2 Date of Visit: 6/29/2001 Time: 1015 Printed on: 7/2/2001 ro Not O erational 0 Below Threshold M Permitted ® Certified [3 Conditionally Certified ® Registered Date Last Operated or Above Threshold: ............. FarmName: Cahon])A,iry.................................................................................................. County: ;.uthcdo d...................................... AR ............ Owner Name: JAyatA...................................... % ......................................................... Phone No: $a$ -24S -U6 ........................................................... MailingAddress: 660-CAIM.U.Rd.................................... .... costae. C............................................................... $Q $...... .............................................. ........ Facility Contact:JAY.m.C.altan.................................................. Title: O. i.Upa...................... Phone No Onsite Representative: a.Y.a70.dtkP.A►.............................................................................. Integrator:............................. Certified Operator: k9lxe t1aY0d1..................... G lto�............................................... Operator Certification Number: 2.21Q2............................. Location of Farm: From Forest City take SR 1006 north 7 miles to Calton Dairy Rd (SR 1745). Travel 0.8 mile on Calton Dairy Rd. The farm + is on the left and right sides of the road. ❑ Swine ❑ Poultry M Cattle ❑ Horse Latitude 35 • 276 F--03711 Longitude 81 • 47 Design Current Sine Canneiiv .Pnnnlafinn ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish ❑ Gilts ❑ Boars Design Current Design 'Current . Poultry' Ca aci _ Po ulation Cattle Capacity. Population ❑ Layer JS Dairy 300 150 ❑ Non -Layer n -Dairy ❑ Other Total Design Capacity 300 Total SSLW 420,000 Nom er 6f Lag6ons1 2 I❑ Subsurface Drains Present 110 Lagoon Area Holding Ponds % Solid Traps �� ❑ No Liquid Waste Management System Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made? b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) c. If discharge is observed, what is the estimated flow in gal/min? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) 2. Is there evidence of past discharge from any part of the operation? Spray Field Area 3. Were there any adverse impacts or potential adverse impacts to the'Waters of the State other than from a discharge? Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? M Spillway Structure 1 Structure 2 Structure 3 Structure 4 Structure 5 Identifier: i1 ■ 0 ■ 6 M ❑ Yes ® No ❑ Yes ® No ❑ Yes M No ❑ Yes M No Structure 6 ............................................................................................................................................................................................................... Freeboard (inches): 24 nsin3inI umber: 81-2 Date of .inspection 6/29/2001 Printed on: 7/2/2001 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, seepage, etc.) 6. Are there structures on-site which are not properly addressed and/or managed through a waste management or closure plan? (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? 8. Does any part of the waste management system other than waste structures require maintenance/improvement? 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? Waste Application 10. Are there any buffers that need maintenance/improvement? 11. Is there evidence of over application? ❑ Excessive Ponding ❑ PAN ❑ Hydraulic Overload 12. Crop type Fescue (Hay) Corn (Silage & Grain) ❑ Yes 19 No ❑ Yes N No ❑ Yes ® No N Yes ❑ No ❑ Yes N No ❑ Yes N No ❑ Yes N No 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes N No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes N No b) Does the facility need a wettable acre determination? ❑ Yes N No c) This facility is pended for a wettable acre determination? ❑ Yes N No 15. Does the receiving crop need improvement? 16. Is there a lack of adequate waste application equipment? Required Records & Documents 17. Fail to have Certificate of Coverage & General Permit or other Permit readily available? 18. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) 19. Does record keeping need improvement? (ie/ irrigation, freeboard, waste analysis & soil sample reports) 20. Is facility not in compliance with any applicable setback criteria in effect at the time of design? 21. Did the facility fail to have a actively certified operator in 'charge?- 22. harge?22. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) 23. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? 24. Does facility require a follow-up visit by same agency? 25. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes N No ❑ Yes N No ❑ Yes ® No ❑ Yes ® No ❑ Yes N No ❑ Yes N No ❑ Yes N No ❑ Yes N No ❑ Yes N No ❑ Yes N No No violations or deficiencies were noted during this visit. You will receive no further correspondence about this visit. Comments (refer,o question #) �s�51am any YES answers and/or any recommendations ar atiy other comments"`° Use drawings of fac�hiy�to better explain sxtuafrons (use ddithi-J-1-j— El Field Copy El Final Notes 8. Hose reel is out of service due to the hose being brittle, which results in breakage when used. The inactive lagoon behind the milking barn has been scheduled to close out for over a year, with no progress being made. This lagoon must be closed out as soon as possible. Cattle should be fenced out of the streams. Auxiliary watering should be supplied for the cattle. El Reviewer/Inspector Name r Reviewer/Inspector Signature: Date: uJivJiui Type of Visit ® Compliance Inspection O Operation Review O Lagoon Evaluation Reason for Visit ORoutine O Complaint. O Follow up O Emergency Notification O Other ❑ Denied Access Facility Number Date of Visit: ©d Z� 4 Time: � �- Q Not Operational Q Below Threshold ® Permitted��+Certtified 13 Conditionally Certified 13 Registered Date Last Operated orrr Above Threshold: ......................... Farm Name: .0 �. 4',A...lA,�8(......................................... ........................... County: 1 . ..1: gia .................. ��....... OwnerName:. ......................... .... n/7.`a,Fq........ Phone No:.....................................................................................:. FacilityContact: ......................................................................... Title:................................................................ Phone No:................................................... %/..... �7/�f ,fes � p) /� Mailing Address:... ,LL 4....:......../. C/ .................................................. yp...Q�lk—c........ .�.��...� ................................... .16AY-6...... Onsite Representative:.2........0&I.T 9.W ....................... Integrator:...................................................................................... Certified Operator: ................................................... ............................................................. Operator Certification Number:.. Location of Farm: c S . 1006 - o2 , 7mr calk a nr/ R Csk,7�15 ��U� o� D� i 4 ❑ Swine ❑ Poultry M Cattle ❑ Horse Latitude 3 • ®° " Longitude ©• 6 64 Design,' Current ,.,Swine Capacity Population ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish [:]Gilts ❑ Boars Number of Lagoons . . Holding Ponds_ / Solid Traps,: Design . Current Design Current .Poultry Ca aci l'o ulation Cattle Ca aci Po "ulation. ❑ Layer I I RM Dairy 1 320 1-5 p ❑ Non -Layer ❑ Non -Dairy ❑ Other Total Design Capacity® Total. SSLW ❑Subsurface Drains Present ❑ Lagoon Area 10 Spray Field Area ❑ No Liquid Waste Management System Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made.' b. if discharge is observed, did it reach Water of the State? (If yes, notify DWQ) c. If discharge is observed, what is the estimated flow in gal/min? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) 2. Is there evidence of past discharge from any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? Spillway Structure 1 Structure 2 Structure 3 Structure 4 Identifier: ....`...... c ........................ .................................... ................................... .................................... Freeboard (inches): ry Llie 5/00 ❑ Yes ® No ❑ Yes ® No ❑ Yes [t No /u/w ❑ Yes No ❑ Yes No ❑ Yes WNo ❑ Yes 9 No Structure 5 Structure 6 Continued on back hvmonof Vtiater �uah DwtsW of Sil and', Va Conser�ah4n ' Other .genclt° 3 Type of Visit ® Compliance Inspection O Operation Review O Lagoon Evaluation Reason for Visit ORoutine O Complaint. O Follow up O Emergency Notification O Other ❑ Denied Access Facility Number Date of Visit: ©d Z� 4 Time: � �- Q Not Operational Q Below Threshold ® Permitted��+Certtified 13 Conditionally Certified 13 Registered Date Last Operated orrr Above Threshold: ......................... Farm Name: .0 �. 4',A...lA,�8(......................................... ........................... County: 1 . ..1: gia .................. ��....... OwnerName:. ......................... .... n/7.`a,Fq........ Phone No:.....................................................................................:. FacilityContact: ......................................................................... Title:................................................................ Phone No:................................................... %/..... �7/�f ,fes � p) /� Mailing Address:... ,LL 4....:......../. C/ .................................................. yp...Q�lk—c........ .�.��...� ................................... .16AY-6...... Onsite Representative:.2........0&I.T 9.W ....................... Integrator:...................................................................................... Certified Operator: ................................................... ............................................................. Operator Certification Number:.. Location of Farm: c S . 1006 - o2 , 7mr calk a nr/ R Csk,7�15 ��U� o� D� i 4 ❑ Swine ❑ Poultry M Cattle ❑ Horse Latitude 3 • ®° " Longitude ©• 6 64 Design,' Current ,.,Swine Capacity Population ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish [:]Gilts ❑ Boars Number of Lagoons . . Holding Ponds_ / Solid Traps,: Design . Current Design Current .Poultry Ca aci l'o ulation Cattle Ca aci Po "ulation. ❑ Layer I I RM Dairy 1 320 1-5 p ❑ Non -Layer ❑ Non -Dairy ❑ Other Total Design Capacity® Total. SSLW ❑Subsurface Drains Present ❑ Lagoon Area 10 Spray Field Area ❑ No Liquid Waste Management System Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made.' b. if discharge is observed, did it reach Water of the State? (If yes, notify DWQ) c. If discharge is observed, what is the estimated flow in gal/min? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) 2. Is there evidence of past discharge from any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? Spillway Structure 1 Structure 2 Structure 3 Structure 4 Identifier: ....`...... c ........................ .................................... ................................... .................................... Freeboard (inches): ry Llie 5/00 ❑ Yes ® No ❑ Yes ® No ❑ Yes [t No /u/w ❑ Yes No ❑ Yes No ❑ Yes WNo ❑ Yes 9 No Structure 5 Structure 6 Continued on back (Type of Visit O Compliance Inspection O Operation Review O Lagoon Evaluation I Reason for Visit "O'Routine O Complaint_ O Follow up O Emergency Notification O Other ❑ Denied Access Date of Visit:? l^f �Y�re� Time: f ark Facility Number i' / f� � Q Not Operational ® Below Threshold 13 Permitted ® Certified ® Conditionally Certified 0 Registered Date Last Operated or Above Threshold• FarmName: ...... `eta;: u.....: ;`:.'2 ......................................... County: ..:..!.. re.................:!........................................... OwnerName:...::. f('''.' ................1...........?;............................................ Phone No:.....................................................................................:. FacilityContact: ........................................................................ Title:................................................................ Phone No:................................................... Mailing Address:., c 17 �... f� �� a �c�......... i .................................................... .. .. ; ....i .. �........ Fir......................................... .. G /d ....... .................. -`CAI Integrator: Representative:f........:....................... Certified Operator: ................................................... Operator Certification Number:......7 ..................................................................................................... Location of Farm: _R. ^ r r -i 1 !t ! ,} -k.. � �.�• f .-. f `! ii I �� r� • ��? .AsiL FLS. _�:5 Y•• f _) K,' / Yui V � `� f'.�ilJi 1 i%t (d��+< Z eCa"> -J i�ra f i c5p1 r� �ii4. �..i N�,' ?'/�L✓`_t� t a 6Pd��'- �F - - d° di r} E1 pd3 "f ❑ Swine [IPoultry E]Cattle [IHorse Latitude - • f? ? Ei 'r Longitude • (" �" c? Desi Current e Capacity Poaulation ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish ❑ Gilts ❑ Boars Design Current ,,pacityPo ulation. Ioiumber.of Lagoons ❑ Subsurface Drains Present ❑ Lagoon Area I0 Spray Field Area IJoidi 'g Ponds'/ Solid Traps;, ❑ No Liquid Waste Management System Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made? b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) c. If discharge is observed, what is the estimated flow in galhnin? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) 2. Is there evidence of past discharge from any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less thaw adequate? Structure 1 Structure 2 Structure 3 Identifier:....N{ ................................................................................................. Freeboard (inches): r ftr 5/00 f '❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes 0 -No Q Spillway ❑ Yes ❑ No Structure 4 Structure 5 Structure 6 .............................................................................................................. Continued on back Design . Current Poultry Capacity. Population Cattle i ❑ Layer ❑ Dairy ❑ Non -Layer ❑ Non -Dairy ❑ Other Total Design Capacity r L Total SSLW` 'C Design Current ,,pacityPo ulation. Ioiumber.of Lagoons ❑ Subsurface Drains Present ❑ Lagoon Area I0 Spray Field Area IJoidi 'g Ponds'/ Solid Traps;, ❑ No Liquid Waste Management System Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made? b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) c. If discharge is observed, what is the estimated flow in galhnin? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) 2. Is there evidence of past discharge from any part of the operation? 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less thaw adequate? Structure 1 Structure 2 Structure 3 Identifier:....N{ ................................................................................................. Freeboard (inches): r ftr 5/00 f '❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes No ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes 0 -No Q Spillway ❑ Yes ❑ No Structure 4 Structure 5 Structure 6 .............................................................................................................. Continued on back Facility Number: 8l — 7 Date of Inspection 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, ❑ Yes M No seepage, etc.) 6. Are there structures on-site which are not properly addressed and/or managed through a waste management or closure plan? Yes�No (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? ❑ Yes No 8. Does any part of the waste management system other than waste structures require maintenance/improvement? ❑ Yes ® No 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? ❑ Yes No Waste Application 10. Are there any buffers that need maintenance/improvement? ❑ Yes No 11. Is there evidence of over application? ® Excessive Ponding ❑ PAN ❑ Hydraulic Overload ❑ Yes No 12. Crop type / c-scu,;- ARS/ - 7,t.,x1I e PAXAf 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes E No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes ® No b) Does the facility need a wettable acre determination? ❑ Yes ® No C) This facility is pended for a wettable acre determination? ❑ Yes No 15. Does the receiving crop need improvement? ❑ Yes ® No 16. Is there a lack of adequate waste application equipment? ❑ Yes ® No Required Records & Documents 17. Fail to have Certificate of Coverage & General Permit readily available? ❑ Yes ® No 18. Does the facility fail to have all components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) ❑ Yes JN No 19. Does record keeping need improvement? (ie/ irrigation, freeboard, waste analysis & soil sample reports) ❑ Yes ® No 20. Is facility not in compliance with any applicable setback criteria in effect at the time of design? ❑ Yes iff No 21. Did the facility fail to have a actively certified operator in charge? ❑ Yes It No 22. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) ❑ Yes ® No 23. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? ❑ Yes IN No 24. Does facility require a follow-up visit by same agency? ❑ Yes 11 No 25. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes No yiol'aiioris'or def cleneies were noted• during it is'visit! • y0t1 wiil •receive ,io #'urth�r' ctirresporie�enee. a out tftB vasflt.........:.......................... . Comments (refer to question #): Explain: any YES; answers and/orany recommendations or any other comanents Use drawings of facility to Better explain situations. (use additional pages as necessary): 0.,+ v r�k�Mt� — /SSE . 2 �Er D-&%#l45fZe��e�c( c+:,c`�• A, 14yed $8 /iintJ Mr�rn15 tAP-Al ucs� �� �l c�mw� %c.- 1' ..... Reviewer/Inspector Reviewer/Inspector Name - Reviewer/Inspector Signature: Date: 5100 Facility Number: — of Inspection Odor Issues 26. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or below ❑ Yes [-]No liquid level of lagoon or storage pond with no agitation? 27. Are there any dead animals not disposed of properly within 24 hours? ❑ Yes ❑ No 28. Is there any evidence of witid drift during land application? (i.e. residue on neighboring vegetation, asphalt, ❑ Yes ❑ No roads, building structure, and/or public property) 29. Is the land application spray system intake not located near the liquid surface of the lagoon? ❑ Yes ❑ No 30. Were any major maintenance problems with the ventilation fan(s) noted? (i.e. broken fan belts, missing or or broken fan blade(s), inoperable shutters, etc.) ❑ Yes ❑ No 31. Do the animals feed storage bins fail to have appropriate cover? ❑ Yes ❑ No 32. Do the flush tanks lack a submerged fill pipe or a permanent/temporary cover? ❑ Yes ❑ No 5100 NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY ASHEVILLE REGIONAL OFFICE WATER QUALITY SECTION August 7, 2000 Mr. Javan Calton 660 -Calton Road Bostic, -'North Carolina 28018 Subject: Notice of Deficiency Animal Operation Site. Inspection Facility Number 81-2 Rutherford County Dear Mr. Calton: Enclosed is a computer generated report from the inspection conducted on August 2, 2000. This report is for your files. During the inspection it was noted that records were not being maintained for the freeboard level in the lagoon. It is required that freeboard levels be recorded weekly. Record management is an important aspect of the overall' animal waste management process. I suggest better organization of your records, using the training manual approach (notebook with tabs) or another method of organizing your records. Thank you for your time and assistance.during the inspection. If you have any questions or if I may be of assistance please, do not hesitate to contact me at 828-251-6208. Sincerely, 0 Roger C. Edwards Wastewater Consultant Enclosure cc: Donald Morrison, Rutherford County NRCS INTERCHANGE BUILDING, 59 WOODFIN PLACE, ASHEVILLE, NORTH CAROLINA 28801-2414 . PHONE 828-251-6208 FAX 828-251-6452 A. Rnn— ...--- Type of Visit O Compliance Inspection O Operation Review O Lagoon Evaluation Reason for Visit O Routine O Complai6t O Follow up O Emergency Notification O Other ❑ Denied Access 1 Date of Visit: 8/2/2000 Facility Number Time: 0945 Printed on: 8/7/2000 10 81 2 Not Operational 10 Below Threshold ® Permitted ® Certified ® Conditionally Certified ® Registered Date Last Operated or Above Threshold: ................... FarmName: Callan.DWry.................................................................................................. County: RUJI ler.�axd....................................... Q............ OwnerName: Jay.ga........... :.......................... C.81t.911 ......................................................... Phone No: 2.4.5-.Q.63.$.................................................................... Facility Contact: Title: Phone No: Mailing Address: 660..Callsn.Rd...................................................... Onsite Representative: .......................................................................... Certified Operator:jFRr.rgSt.JaYan..................... C.411Q.0 ............... Location of Farm: dos.M.-Ac................................................................ 2$QI............... Integrator:.......................................................... Operator Certification Number: 2.21.Q2. 1'1 V1111'VlUaL \.1Lj Lane Un 1VVV 11V11.11 / HILIV3 LV 1..41LV111/ally Jill k3JN 1 /47). 1FUVel U.0 mile on t,airon "airy nu. -ime farm is on the left and right sides of the 'road. ❑ Swine ❑ Poultry ® Cattle ❑ Horse Latitude F 35 •F 27 03 Longitude 81 'F 4T714 F 48 °1 Design Current Design Current Design Current Swine; (nna'city Pnmllatinn Poultry .(=anae,ty Pni„ilait Cattle r�..�..,F., »,.....r;+, ... ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish ❑ Gilts ❑ Boars 129liauy 1 300 1 125 1 J❑ Non -Layer Non -Dairy ❑ Other Total;V gn Capacity T.ota1SSL�V 300 42 Number of Lagoons ❑Subsurface Drains Present ❑ Lagoon Area ® Spray Field Area d Hoidmg Ponds / Solid; yaps :❑ No Liquid Waste Management System Discharizes & Stream Impacts 1. Is any discharge observed from -any part of the operation? ❑ Yes ® No Discharge originated at: ® Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made? ❑ Yes N No b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) ❑ Yes ®No c. If discharge is observed, what is the estimated flow in gal/min? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) ❑ Yes ®No �. Is there evidence of past discharge from any part of the operation? ❑ Yes ® No S. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? ❑ Yes ® No Naste Collection & Treatment 1. Is storage capacity (freeboard plus storm storage) less than adequate? ® Spillway ❑ Yes ® No Stricture I Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Identifier: ...............#.1.....................................................................................: 'reeboard (inches): 48" racifi�ty:N:umber: 81-2 Date of Inspection 8/2/2000 Printed on: $/7/2000 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/trees, severe erosion, ❑ Yes ® No seepage, etc.) 6. Are there structures on-site which are not properly addressed and/or managed through a waste management or closure plan? ❑ Yes ®No (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? ❑ Yes ® No 8. Does any part of the waste management system other than waste structures require maintenance/improvement? ❑ Yes ® No 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level elevation markings? ❑ Yes ® No Waste Application 10. Are there any buffers that need maintenance/improvement? ❑ Yes ®No 11. Is there evidence of over application? ❑ Excessive Ponding ❑ PAN ' ❑ Hydraulic Overload ❑ Yes ® No 12. Crop type Corn (Silage & Grain) 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes ® No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes ® No b) Does the facility need a wettable acre determination? ❑ Yes ® No c) This facility is pended for a wettable acre determination? ❑ Yes ® No 15. Does the receiving crop need improvement? ❑ Yes ® No 16. Is there a lack of adequate waste application equipment? ❑ Yes ® No Renuired Records & Documents 17. Fail to have Certificate of Coverage & General Permit readily available? ❑ Yes ® No 18. Does the facility fail to have all components of the Certified Animal.Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) ❑ Yes ® No 19. Does record keeping need improvement? (ie/ irrigation, freeboard, waste analysis & soil sample reports) ® Yes ❑ No 20. Is facility not in compliance with any applicable setback criteria in effect at the time of design? ❑ Yes ®No 21. Did the facility fail to have a actively certified operator in charge? ❑ Yes ® No 22. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) ❑ Yes ® No 23. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? ❑ Yes ® No 24. Does facility require a follow-up visit by same agency? ❑ Yes ® No 25. Were any additional problems noted which cause noncompliance of the Certified AWMP? ❑ Yes ® No D' NO.*ii)fatiolis;or defcienciet-W&e:noted during-this'visit.; XdU'Wili jreedW,ild.fli;rther- ; corresp ondence. about this :visit. ' .: .. ...... ' ..:.... • ... • . ... 9. No records of freeboard levels. Records are disorganized; improvement is necessary in all areas of record management Suggest sing the training manual or that system to maintain records in the future. IV Reviewer/Inspector Name Roger C dward; ' E �` a .`, x 1 $ Reviewer/Insnectnr Siunatnre_ �..a_, /' Facility 1�umber: 81-2 Date spec tion 8/2/2000 Printed on: 8/7/2000 Odor Issues 26. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge atlor below ® Yes ❑ No liquid level of lagoon or storage pond with no agitation? 27. Are there any dead animals not disposed of properly within 24 hours? ❑ Yes ® No 28. Is there any evidence of wind drift during land application? (i.e.' residue on neighboring vegetation, asphalt, ❑ Yes ® No roads, building structure, and/or public property) 29. Is the land application spray system intake not located near the liquid surface of the lagoon? ❑ Yes ® No 30. Were any major maintenance problems with the ventilation fan(s) noted? (i.e. broken fan belts, missing or or broken fan blade(s), inoperable shutters, etc.) ❑ Yes ®No 31. Do the animals feed storage bins fail to have appropriate cover? ❑ Yes ® No 32. Do the flush tanks lack a submerged fill pipe or a permanent/temporary cover? ❑ Yes ® No 5100 vision of Water Quality _ vision'of Soil and Water Conservation p Other Agency Type of Visit p Compliance Inspection p Operation Review p Lagoon Evaluation Reason for Visit p Routine p Complaint p Follow up p Emergency Notification p Other ❑ Denied Access F_ Facility Number 0 Permitted N Certified p Conditionally Certified p Registered Date of Visit 8/7/2000 p Not Operational p Below Threshold Date Last Operated or Above Threshold: Farm Name: Callon.Darr..y................................................................................................... County: Rutherford ARO Owner Name:,IaXan....................................... Caltan.......................................................... Phone No: 245-0.63.8 ........................................ I........................... FacilityContact: ............................................................................... Title:................................................................ Phone No:................................................... MailingAddress: 66.0 Caltna Rd....................................................................................... RosticANC ............................................................... 2,810IR .............. OnsiteRepresentative: .......................................................................................................... Integrator:....................................................................................... Location of Farm: Fxaun..F..az,est. City.tale.SR..1.Q0G.�noxth..7..xniles. tea.Caltnn..Ilaizy..Bd..(SR.I.7..45�,...Txaysl.0..8..m�ile.an..Calton.Aairy..Rd,...T)�e.I'a.rna... is.�an.the.lelt.and.righh.sides..af.th s.c�zad....................................................................................................................................................................................... Swine p Poultry ® Cattle p Horse Design Current Swine Capacity Population ❑ Wean to Feeder ❑ Feeder to Ems ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish ❑ Gilts ❑ Boars Design Current Design Current Poultry Capacity Population Cattle Capacity Population ❑ ayer In Dairy ❑ Non -Layer I ❑ on- airy ❑ Other Total Design Capacity 300 Total SSLW 420,000 Number of Lagoons Holding Ponds / Solid Traps Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? ❑ Yes ❑ No Discharge originated at: ❑ Lagoon ❑ Spray Field p Other a. If discharge is observed, was the conveyance man-made? p Yes ❑ No b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) ❑ Yes ❑ No c. If discharge is observed, what is the estimated flow in gal/min? 2. Is there evidence of past discharge from any part of the operation? ❑ Yes ❑ No 3. Is storage capacity (freeboard plus storm storage) less than adequate? ❑ Spillway ❑ Yes ❑ No Waste Collection & Treatment Please see attached Lagoon Field Data Sheets Reviewer/Inspector Name 4 Reviewer/Inspector Signature: Date: 10/4/2000 Comments Facility Number Date of Visit 8/7/2000 Printed on: 10/4/2000 AMILIU1131 Comments Major VI awpigs.4 I 1 umber 81 _ 2 agoon Number a........... Lagoon ntifier belaw..loafing-area ..................... Active 0Inactive Waste Last Added........................................................... Determined by: p Owner ❑ Estimated Latitude Longitude By GPS or Map? p UP6 Ig Map GPS file number: Surface Area (acres): g.8a....................... Embankment Height (feet):.1.0............................. Distance to Stream: p less than 250 ft p 250 feet -1000 feet p greater than 1000 ft By measurement or Map? p Field Measurement ® Map Down gradient well within 250 feet? O Yes p No Intervening Stream? O Yes *No Distance to WS or HQW (miles): O < 5 p 5 - 10 O > 10 Overtopping from Outside Waters? O Yes *No O Unknown - Spillway © Yes O No Adequate Marker *Yes O No Freeboard & Storm Storage Requirement (inches): 48 ...................................... inspection date 8/7/2000 appearance of O Sludge Near Surface lagoon liquid 0 Lagoon Liquid Dark, Discolored O Lagoon Liquid Clear O Lagoon Empty Freeboard (inches): 48 embankment condition O Poorly Built, Large Trees, Erosion, Burrows, Slumping, Seepage, Tile Drains, Etc. O Construction Specification Unknown But Dam Appears in Good Condition p Constructed and Maintained to Current NRCS Standards outside drainage O Poorly Maintained Diversions or Large Drainage Area not Addressed in Design O Has Drainage Area Which is Addressed in Lagoon Design p No Drainage Area or Diversions Well Maintained liner status O High Potential for Leaking, No Liner, Sandy Soil, Rock Outcrops Present, Etc. O No Liner, Soil Appears to Have Low Permeability p Meets NRCS Liner Requirements cation equipment and/or Sprayfield O Yes p No O Unknown unavailable comments fail to make contact O O Yes g No with representative I'r E 14D Routine ® Complaint ® Follow-up of DWQ inspection Q Follow-up of DSWC review ® Other Facility Number j Date of Inspection Time of Inspection E= 24 hr. (hh:mm) Permitted S3 Certified 0 Conditionally Certified [3 Registered JE3 Not Operational Date Last Operated: 7 �... Farm Name: �A!'T..�?l�f.....�y/..fi:�.�i.�/........................................................... County:..... +k 7'...t`R 2 Owner Name: ��.1�ntai.......................... �RI.fCI.......................................... Phone No:..5{. "�.rl.y .....�.............................. .......... %f ............ .... ............. Facility Contact: 't!.t/ nl.....s��IL..� ....................... Title:.®uJ,l��:..��...................................... Phone No:................................................... Mailing Address: �v(c� 0 CSA/f Ofj -RO.46 ....................................... 2..©.�. ?. '.. Onsite Representative: �.9 f/A/U! �OI?� Integrator: ............... ................................................................................................ Certified Operator:,,ro2Pt�� CQ(Li ............... ��ftV I�.f 14 / ,,,,,,,,,,,,,,,,,,,,,,,,,,, Operator Certification Number:,,,,�:,�,%.,Q,„ ...................:......... ............... .............. ......... Location of Farm: .................................................................................................................................:.......:............................................................................................................. . �. ..� Latitude 5 • ;Z 7 ` 0" Longitude j • y % ' /�� " FsZine , Design Current Design;; Current :; Design Current Capacity Population Poultry Capacity ;Population Cattle, . -"-.."Capacity -Population- �. ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean ❑ Farrow to Feeder Farrow to Finish ❑ Gilts ❑ Boars Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? ❑ Yes M No Discharge originated at: ❑ Lagoon ❑ Spray Field ❑ Other a. If discharge is observed, was the conveyance man-made? ElYes ® No b. If discharge is observed, did it reach Water of the State? (If yes, notify DWQ) El Yes 91 No c. If discharge is observed, what is the estimated flow in gal/min? d. Does discharge bypass a lagoon system? (If yes, notify DWQ) ❑ Yes ® No 2. Is there evidence of past discharge from any part of the operation? ❑ Yes ❑ No 3. Were there any adverse impacts or potential adverse impacts to the Waters of the State other than from a discharge? ❑ Yes a No Waste Collection & Treatment 4. Is storage capacity (freeboard plus storm storage) less than adequate? E Spillway ❑ Yes ® No Structure 1 Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Identifier: Freeboard(inches): 4 G.................................................................................................................................................................................... . ............ ................... . 5. Are there any immediate threats to the integrity of any of the structures observed? (ie/ trees, severe erosion, ❑ Yes ® No seepage, etc.) 3/23/99 Continued on back Facility Number: — e of Inspection 6. Are there structures on-site which are not properly addressed and/or managed through a waste management or closure plan? . ❑ Yes EB No (If any of questions 4-6 was answered yes, and the situation poses an immediate public health or environmental threat, notify DWQ) 7. Do any of the structures need maintenance/improvement? ❑ Yes ® No 8. Does any part of the waste management system other than waste structures require maintenance/improvement? ❑ Yes ® No 9. Do any stuctures lack adequate, gauged markers with required maximum and minimum liquid level / elevation markings? /.q ' � bu�'1'� P�? .r°fZ IT' JVi0P� �c=f�raz►2��� -moi' m4v,. lc -1 M,(13 tke ❑ Yes O.No Waste Application 10. Are there any buffers that need maintenance/improvement? ❑ Yes 9 No 11. Is there evidence of over application? ❑ Excessive Ponding ❑ PAN ❑ Yes SNo 12. Crop type 13. Do the receiving crops differ with those designated in the Certified Animal Waste Management Plan (CAWMP)? ❑ Yes ❑ No 14. a) Does the facility lack adequate acreage for land application? ❑ Yes It No b) Does the facility need a wettable acre determination? ❑ Yes ❑ No c)"This facility is pended for a wettable acre determination? ❑ Yes ❑ No 15. Does the receiving crop need improvement? ❑ Yes 19 No 16. Is there a lack of adequate waste application equipment? Required Records & Documents IT. Fail to have Certificate of Coverage & General Permit readily available? 18. Does the facility fail to have all. components of the Certified Animal Waste Management Plan readily available? (ie/ WUP, checklists, design, maps, etc.) Affl 19. Does record keeping need improvement? (ie/ irrigation, free card, waste analysis & soil sample reports) 20: Is facility not in compliance with any applicable setback criteria in effect at the time.of design? ' r 21. Did the facility fail to have a actively certified operator in charge? 22. Fail to notify regional DWQ of emergency situations as required by General Permit? (ie/ discharge, freeboard problems, over application) 23. Did Reviewer/Inspector fail to discuss review/inspection with on-site representative? 24. Does facility require a follow-up visit by same agency? 25. Were any additional problems noted which cause noncompliance of the Certified AWMP? 10 yiol'atigris:or• def dencies were ixoied• during •this•visit: • :You will reeeiye Bio further . correspondence. about this .visit. on #) .Explain any YES answers an. or any"recommendation better explain situations (use additional -pages asnecessary):; ❑ Yes [j No Yes &No "Yes ® No l� Yes ❑ No ❑ Yes ❑ No ❑ Yes IN No ❑ Yes ® No ❑ Yes ® No ❑ Yes 0 No ❑ Yes M No A6 Reviewer/Inspector Name ' � — 77 Reviewer/Inspector Signature: Date: I of Inspection �. Ador Issues 6. Does the discharge pipe from the confinement building to the storage pond or lagoon fail to discharge at/or below ' ❑ Yes No liquid level of lagoon or storage pond with no agitation? 27. Are there any dead animals not disposed of properly within 24 hours? ❑ Yes ENO 28. Is there any evidence of wind drift during land application? (i.e..residue on neighboring vegetation, asphalt, ❑ Yes IN No roads, building structure, and/or public property) 29. Is the land application spray system intake not located near the liquid surface of the lagoon? ❑ Yes ® No 30. Were any major maintenance problems with the ventilation fan(s) noted? (i.e. broken fan belts, missing or or broken fan blade(s), inoperable shutters, etc.) ❑ Yes No 31. Do the animals feed storage bins fail to have appropriate cover? ® Yes ❑ No 32. Do the flush tanks lack a submerged fill pipe or a permanent/temporary cover? ❑ Yes IS No A.1 - Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E., Director Division of Water Quality Subject: Certificate of Coverage No. AWC810002 Calton Dairy Cattle Waste Collection, Treatment, Storage and Application System Rutherford County Dear Javan Calton: On April 28, 2003, the North Carolina General Assembly ratified Senate Bill 733 which directs the Division of Water Quality (Division) to extend the expiration date of the Cattle Waste Operation -General Permit AWG200000. Therefore, the General Permit has been re -issued by the Division to extend the expiration date to October 1, 2004. During the period of this extension the Division will be working with all interested parties on the development of a new version of the Non -Discharge General Permit. In accordance with your application received on January 30, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Javan Calton, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG200000. The issuance of this COC supercedes and terminates your previous COC Number AWC810002 which expired on April 30, 2003. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Calton Dairy, located in Rutherford County, with an animal capacity of no greater than an annual average of 300 Dairy cattle and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until October 1, 2004. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established- for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. NCDENR Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Customer Service Center An Equal Opportunity Action Employer Internet httpJ/h2o.enr.state.nc.us/ndpu Telephone (919) 733-5083 Fax (919)715-6048 Telephone 1-877-623-6748 50% recycled/10% post -consumer paper May 1, 2003 Javan Calton NAM I Calton Dairy 660 Calton Rd% Bostic NC 28018 Subject: Certificate of Coverage No. AWC810002 Calton Dairy Cattle Waste Collection, Treatment, Storage and Application System Rutherford County Dear Javan Calton: On April 28, 2003, the North Carolina General Assembly ratified Senate Bill 733 which directs the Division of Water Quality (Division) to extend the expiration date of the Cattle Waste Operation -General Permit AWG200000. Therefore, the General Permit has been re -issued by the Division to extend the expiration date to October 1, 2004. During the period of this extension the Division will be working with all interested parties on the development of a new version of the Non -Discharge General Permit. In accordance with your application received on January 30, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Javan Calton, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG200000. The issuance of this COC supercedes and terminates your previous COC Number AWC810002 which expired on April 30, 2003. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Calton Dairy, located in Rutherford County, with an animal capacity of no greater than an annual average of 300 Dairy cattle and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until October 1, 2004. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established- for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. NCDENR Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Customer Service Center An Equal Opportunity Action Employer Internet httpJ/h2o.enr.state.nc.us/ndpu Telephone (919) 733-5083 Fax (919)715-6048 Telephone 1-877-623-6748 50% recycled/10% post -consumer paper Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the,; CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A'through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish .to continue the activity permitted under the General Permit after .the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. ,A name/ownership change application must be submitted to the Division prior to a name change or change,in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Asheville Regional Office. The Regional Office Water Quality Staff may be reached at (828) 251-6208. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely, for Alan W. Klimek, P.E. Enclosures (General Permit AWG200000) cc: (Certificate of Coverage only for all cc's) Asheville Regional Office, Water Quality Section Rutherford County Health Department Rutherford County Soil and Water Conservation District Permit File AWC810002 NDPU Files 1 11 111 1 V - ;y Producer: JAVAN CALTON ge✓ Location: LOCATED ON CALTON DAIRY ROAD 6 MILES NORTH OF BOSTIC NC Telephone: 704-245-0638 Type Operation: DAIRY Number of Animals: 300 COWS (Design Capacity) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen'than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities.. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. 1 Amount of Waste Produced Per Year(gallons, ft3, tons, etc.) 300 animals X14 oral./cow X 1 cu. ft/7.48 gal. X .75 collected x 60 days =25267 cu ft/ 60 days Direct rainfall (Dec -Jan) 8.1911 - evan 2.011 = 6.19" X 7755 scr ft manure sutructure = 4000 cu ft/ 2 months. Total storage: 25267 cu ft + 4000 cu ft = 29267 cu ft/ 2 mo X 6 = 175602 cu ft/yr =1313000 gal/yr = 5443 tons/yr. (amt.) waste/year in dry stack. LAGOON STORES 52 AC. IN OF RUNOFF, WASHWATER ETC. PER YEAR. Amount of Plant Available Nitrogen (PAN) Produced Per Year 300 animals X76 lbs X .75 collected = 17100 lbs PAN /Yr (PAN from N. C. Tech. Guide Std. 633) 52 AC IN WASTE IN LAGOON X 20 LBS PER AC IN = 1044 PAN.( AVERAGE PAN OF 20 LBS./AC.-IN FROM SAM BINGHAM BASED ON NUTRIENT TEST IN SIMILIAR OPERATIONS.) Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Ac.* Utilized Application RYE 3643 715 724C2 CORN -SIL 14.7 156 21.8 3302 MAY SMGR HAY 2 100 if 2180 OCT 3643 18 724C2 CORN -SIL 14.7 156 3.8 592 MAY SMGR HAY 2 100 " 380 OCT 4801 1 72402 FES -PAST 2.7 100 8.1 730 FEB 3643 5 4A CORN -SIL 20 220 17.8 0 ---- SMGR HAY 2 100 if 290 OCT 3643 25 724C2 FES -PAST 2.7 100 15.5 910 DEC 3643 16 724D2 FES -PAST 2.5 94 18.5 1739 JUL 4800 1 724C2 FES -PAST 2.7 100 19.4 1940 DEC 3643 6 72402 FES -PAST 2.7 100 21.2 2120 FEB 3643 17 724C2 FES -PAST 2.7 100 6.2 620 JUL 3643 34 724D2 FES -PAST 2.5 94 6.9 491 JUL 3643 35 724D2 FES -PAST 2.5 94 17.2 1425 MAR 3643129 724D2 FES -PAST 2.5 94 34.3 1425 AUG Total 1190.7 118144 2 jOp Q 0 eo 301(10 14 q0 G40 a O C� �i QZ ��44 * This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Carolina to have a nutrient management plan that addresses ali nutrients.. This plan only addresses Nitrogen. Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [see Required Specification 21) Tract Field Soil Crop Lbs. NAcres Lbs. N Month of # Type Per Ac.* Utilized Application * See footnote for Table 1. Totals from above Tables Acres Lbs. N Utilized Table 1 190.7 18144 Table 2 Total 190.7 18144 Amount of N Produced 18144 •j%-- Deficit 1 9,3910 3 NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. The manure will be spread with a 3500 gallon GEHI Slinger -spreader wagon. The volume of manure to spread will be about 11480 cu. ft. per month X 12 months = 137760 cu ft per year. The dry stack will need to be cleaned out about every 2 months. 11480 cu ft per month X 2 = 22960 cu. ft. X 7.48 gal/cu. ft = 171741 gal per 2 months. 171741gal/2 mo./ 3500 gal/load = 50 loads per cleanout. Each full load will contain about 55-60 lbs of N. 4. See attached map showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation Field Soil Type Crop Application No. Rate (In/Hr) 7-15 72402 NT -CORN SIL 0.4 SM GR SIL Application Amount (I n . ) Q� S THIS TABLE IS NOT NEEDED IP WASTE IS NOT BEING APPLIED BY IRRIGATION, NOWEVER A SUMAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for 360 days of temporary storage and the temporary storage must be removed on the average of once every _12 MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation 91.0 Call the local Natural Resources Conservation Service (formerly soil Conservation service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of Operation: Although the lagoon is designed for 12 months of storage, it will be pumped two times a year. It.will be pumped twice each year during May and again in October. The following pumping rates will be used with the Long traveling gun that is now on the farm: See the attached irrigation compupations.and irrigation map., There were two abandoned lagoons on the farm. One of these lagoons has been closed out. A copy of the lagoon closure plans is attached. The second -lagoon will be closed out according to NRCS standards. 5 LAGOON CLOSURE PLAN i NAME: Javan Calton LOCATION: on SR1745 just off Sunshine 660 Calton Road Bostic Rd. in Sunshine Bostic, NC 28018 Tract 3643 Rutherford County Phone: (704)345-0638 COUNTY: Rutherford Date Prepared: LAT./LONG: 35027'0" 81°47'30" HU NO.: 03050105070040 Regional Division of Water Quality Phone: (919)764-2132 Plan prepared by: Donald Morrison NCACSP Technician (704) 287-4817 See attached waste analysis report dated: ir� l 11 q7 NOTE: NRCS or SWCD personnel must be onsite while the lagoon is being closed for them to certify the closure of the lagoon GENERAL Lagoons Nos.. 1A and 1B were constructed in 1971 for a dairy operation. 1B was designed to catch the solid and 1A would trap all the liquid. These lagoons served 100 head dairy. Mr. Calton moved this operation across the road to increase his number of milking cows. He leased the facilities at 1A and 1B for 5 years to another dairyman. Lagoon No. 2 which was built and ready for use -in 1979 became two small for his operation. He abandoned it in 1978. He moved his animal waste system in a system designed for 300 cows which was cost shared with NCACSP funds. VOLUME TO BE REMOVED Lagoon lA is 75'x75' with a depth of 8 feet. Total volume of waste to be removed (liquid and sludge) is 201,196 gallons. Lagoon 1B is 150'x50' with a depth of 3 feet. Total volume of waste to be removed (liquid and sludge) is 107,038 gallons. Lagoon No. 2 is 300'x75' with a depth of 5 feet. Total volume of waste to be removed (liquid and sludge) is 491,436 gallons. LAND APPLICATION OF WASTE Buffer areas along creeks and roads will be honored. Most of this waste will be applied to fescue pasture. Pounds of nitrogen will result from waste analysis which will be shown in the waste analysis section. Amount of nitrogen per crop, per acreage. will be calculated and shown. Lagoon Closure Plan Javan Calton Rutherford County SPECIFICATIONS The lagoon will be agitated with a PTO driven chopper pump for sufficient time to create a slurry from the sludge. Waste will be applied in a manner not to exceed the hydraulic loading capacity of the soil and not to exceed the crop nitrogen requirements. If sludge or build up is still evident a drag line or front end loader will remove the remaining containments. Closure of this operation must be done without runoff of the effluent. Do not land apply while it is raining or when the ground is saturated. These three lagoons will be breached to NRCS standard or probably cosmetic grading to the entire dam area. The breach area or the total dam area will be seeded according to NRCS standards. Waste analysis will be shown. Map of fields for applying animal waste will also be shown. NCACSP Manual NC-ACSP-WMP Waste Management Plan Statement ADDENDUM TO NC-ACSP-2 1. A waste management plan for the operation which benefits by Agriculture Cost Share Program CPO toZ q- df has been developed in accordance with N.C. NRCS Technical Guide specifications. The waste management plan accounts for the environmentally safe treatment, storage and application of all animal waste generated by the operation. 2. The waste management plan includes maps -and soil losses of the fields to which animal waste is to be applied. 3. The Cooperator(s) have signed, agreed to the conditions of .the waste management plan and received a copy of the waste management plan. 4. A copy of the waste management plan with original signatures is a permanent part of the District's cooperator file. 5. Any changes to the size or type of animal operation will require that the waste management plan be revised and new signatures obtained. Technical Representative Date October 1996 Page VI -47 5/1/97 San` leof .i a R. Sample ID: WDtlii tri Waste Code: ALD Description: ,VaT�p+rle ID: YWQL. Waste Code: 1LD 7escription: n > w Grower., Calton, Javan Copies To: County Extension Director 660 Calton Rd. USDA-NIY/ RCS -Rutherford Bostic, NC 28018 f USDA-NRCS-Rutherford astQ naySZS e�orL Farm: Federal Building, Room 202 121 South Main St. Rutherford County Ruthe o rf rdton, NC 28139 } E. Labbr..aoRe 111tS :Y 5ruv".6g a fiT 4da�;! F z 3 r .a twlilor%unles <ofhe" �r_y ,...,...._. .,. .:, _X ('ia ra;�e<tiQ%d '�`��, skz N P S Fe Mn Zn Cu B Mo Cl Total 35.0 VL 19.1 44.6 94.6 28.7 11.0 42.4 1.01 0.53 0.47 0.27 EV -NN L VL M M L M M M M M -NO3 NH4 Na Ni Cd A Al Se Li PH SS C.N DM% CCE0 I OR -N 25.5 6'09 Urea L N Total 154 L IN -N -NO3 P 38.8 L K 118 L Ca 121 M M9 43.5 M S 21.6 L Fe 76.2 M Mn 1.79 M Zn 0.74 M Cu 0.64 M B Mo Cl C 0.23 M -NH4 OR -N Urea Na Ni Cd. A Al Se Li PH SS ON DM% CCE% ALE(J 2.7.8 6.57. L CAft& weWhk Ano Tmvdin6 rAM Fidd Dm dbm4 MIM9 Hard Rose Traveling Gun System FIELD DATA SHEET -`1 Make and model number ;5;i a✓ Rei. Lo 2. Hose length d [fed) and hose inside diameter (ID)_ 3. Gun make and model number Aek." / 4. Gun nozzle size finch]. _ [inch], ring orifice. taper bore orifice. S. Gun arc angle -73 D [degrees] 6. Travel lane spacing __ [ ]. Indicate whether uniform _ random. Number of ea lerio rhyhants . fiber of interior hydrants -- 7. Gun wetted diameter [fl- meaFietz on c 8. Gun pressure ?O fog'. t �0 S gauge, determined from gun charts, calm&ted (show calculations) **9- Operating pressure at hose reel fPsi - observed at worldn$ gauge, *10-' Stir line size __ provided by owner. PP13► -- [tel (gym Pump to last hydrant). ** 11. Supply line length feet (maximum pumping distance). 12. Supply Brie type QVC, . ) ** 13. Pump make and model number **14. Pump capacity, **IS. Engine make and model number or **16. Electric motor horsepower and rpm AM frpm] Note: It is strongly recommended that operating pressure at the reel and gun wetted diameter be field determined. - * Locate each hydrant on a copy of the map_ Indicate the start and stopof the sprinkler cart for each travel lane and show distance traveled Show the location of the supply line. Irrigated acres will be determined by travel lane ** Optional data, furnish where possible. *** Information famished by and/or ignah�ue—of Owner orFaality Represe�tive Printed Name of Owner or Facility Representative Sipatrrre of Technical Specialist Printed name of Tedmical Specialist . Date ;?-2e-4 4 Date *** Only the person or persons collecting the data should Sign the data sheet. imp W9W& Aaa ' Traveling Gun Campy idkind Walahed. 2-20.9 Hard Hose Traveling Gun System : COMPUTATIONAL WORKSHEET 1. Farm Number (Identification) 7.36 q-2 Field Number (Identification) 7 /(d 2. Irrigation System Designation V Existing Irrigation System New/ Expanded Irrigation System 3. Number of Travel Lanes # Interior Lanes #Exterior Lanes __[feet] Length ofpull(LI) # Interior Lanes # Exterior Lanes _ jfeet] Length of pull(L2) # Interior Lanes # Exterior Lanes _[feet] Length of pull(L3) 4. Wetted Diameter q- [feet] From field data sheet 5. Spacing / Z�0 Hydrant Spacing [feet] 70 [as percent of wetted diameter] V 6. Hydrant Layout Multiple Hydrants Single Hydrant F.accessivdy spaced Hydrants. 7. Read the irrigated area per travel pull for the given wetted diameter from the appropriate table and column based m patterer spacing and travel lane location. �y, r• , Travel Lane Length (Ll) Interior or=4,efExterior (LandRydrant) D , qs (a) Acres start end of puff from Tabled Column ® (b) Acres middle portion of puff (LI) I?q I (Pull Length r Lo [feet] X Wetted Width ' [feet]) /43,560 (c)' Acres stop enol of pull from Table Column I .b Total acres for Travel Lane. L mgth (LI) (Sum: a + b + c) -- cTravel Lace Length (LZ) Interior or __Z rior (LaneiHydrant) •' 6A S (a) Acres start end of pull from Table 16e Column 3, Vq SUP (b) Acres middle portion of puff (L1) (Pull Length__;gZ"5'[feet] X Wetted Width ZQ 1 [feet]) / 43,560 (c) Acres stop end of pull from Table Column ! 12— Total acres for Travel Lane Length (I,2) (Sum: a + b + c) Travel Lane Length (1,3) Interior or Exterior (LanelHydrant) o .W a) Acres start end of pull from Table -- EE7 Column r` c w I ' b� (b) Acres middle portion of pull (Ll) (Pull Length 7j9 [feet] X Wetted Width _ Z9 I [feet]) 143,560 �— (c) Acres stop end of pull from Table Column Total acres for Travel Lane Length (13) (Sum: a + b + c) S. Multiply the tabulated irrigated acreage value per travel pull by the number of pulls of each category in the field. Sum all of these and this is the total irrigated acreage for the field. �(o (a) Acres per Travel Lane Length (Li) X — # Lanes = 7a Q Acres _ (b) Acres per Travel Lane Length (L2) X ( # Lanes Acres 7,10 (c) Acres per Travel Lane Length (L3) X 1 # Lanes = 7, to Acres Total CAWMP Wettable Acres for fi �kd (Sum: 8a + 8b + 8c) Date: � Pb wI4�Aqg 'I W414J .Z bbl,l r�.f o z(0040`) �ti U� /� • = QEF 96 _ god CONC. PAVEMENT '1'X2" T9 G JOINT WITH PAVEMENT "GONG. SLAB 12 DIAM. (N0.4) STEEL BARS, 4., WELL COMPACTED 'EARTH' 'HEAVY PAPER TO PREVENT BONDING. OF WALL TO RAMP NOTE ✓ ON ON 16" HEAVYWEIGHT CONCRETE TWO CORE BLOCK BLOCK WITH ALL CORES FILLED PREFERRED WITH CONCRETE -S ,C DIAM. PIPE, IO'O.C. FOR WEEP HOLES ICU. FT. CRUSHED STONE -to BOARD G.L. OR GRAVEL AROUND INTAKE A BOTTOM OF 'FOOTING ONG. SLAB MUST BE BELOW FROST LINE 3t- 8* SECTION THRU RAMP SUPPORTED ON GRAVITY CONCRETE . BLOCK WALL "CONC. PAVEMENT /I"X24TI1G JOINT WITH PAVEMENT -8" GONG. SLAB I/; DIAM. (NO.4) STEEL BARS WELL C MUE - -------- • 3 - HEAVY PAPER TO PREVENT - BONDING OF WALL TO RAMP 91 4" 4! DIAM. PIPE, 101 O.C. FOR WEEP HOLES I CU. FT. CRUSHED STONE'BOARD G.L. OR GRAVEL AROUND INTAKE -P+ 6* ••6"I - •Z-4" GONG. SLAB BOTTOM OF FOOTING MUST BE BELOW FROST INE SF-- --T-4 R RAM-CL-SUPP-ORTM ON ---- Ar GONG. PAVEMENT [ rXeTaG JOINT WITH PAVEMENT 7 ir GONG. SLAB F-, 1/2" DIAM. (N0.4) STEEL j BAR$ WELL COMPACTED EARTH HEAVY PAPE 3! - PREVENT BONDING 9 OF WALL TO RAMP 2 - NO. 4 BARS -Iexrxmr BLOCK NO. 4 BARS, I6"O.r- 4! DIAM. PIPE, 10'0.C, FOR WEEP HOLES I CU. FT. CRUSHED STONE OR GRAVEL AROUNDJNTAK BOARD G.L. NO. 4 BARS, 301O.C. 23•GONG. SLAD !7` '�-lf-:T 7=� j2' N0-3 BARS, D.C. 4- P" SECTION THRU RAMP SUPPORTED ON REINFORCED BLOCK WALL 12! FARM BUILDING . PLAN N0. .T"AVAN CANTON MANURE RAMP A manure ramp is a great help in loading manure from a paved lot onto a spreader. A tractor with blade can be used to scrape the lot and push the manure directly on the spreader, or manure may be piled in a storage area (not over one week during fly season) and pushed on the spreader when ready for hauling. Allow 10 sq. ft. per cow storage area for 1 to 2 weeks' storage. Provide a reinforced concrete wall approximately 2' high around storage area. The ramp must be high enough to clear the spreader. The plans.show 5'-4" clearance, but check the dimensions of the spreader to -be used. The area under the ramp should be paved or graveled. Afety bars shown on the above sketch may be added G J to the ramp to reduce the LOUNGING BARN danger of accidentally Z driving a tractor over the J end. These can be made ® — — — — — — — — — — — — — from two pieces of 1k" _ PAVED LOT pipe inserted through the SLOPE concrete forms and bent up at an angle of about 450. The bars should extend about 18" into the slab and should be tied to the reinforcing steel.4 SILO j SLOPS T �l3 Y R 1 j STORAGE AREA High quality concrete is I1� DRAIN important for strength and TYPICAL PLAN SHOWING RAMP LOCATION'li durability. If ready -mix IN DAIRY LOOSE HOUSING LAYOUT is used, specify not less than 6 -sacks of cement per cu. yd., not more than 6 gallons of water per sack of cement, 3 inch slump, 6% entrained air, and 1'k" maximum size aggregate. If you are mixing on the job, the ' above specifications should be met. Try a 1:2k:3 mix, and adjust proportions of sand and stone if necessary to get a workable mix - "mushy" but not "soupy". Proper curing is important. Spray with commercial curing compound, or keep the concrete wet for 7 days by covering with wet straw or sawdust. Aapted from Virginia Polytechnic Institute Circular 876. ate! J ! � • • 1' WATERSHED -AREA MEASUREMENTS CROPLAND _.ACRFS PASTURE- ACRES WOODLAND -ACRES TOTAL_ACRES*� SKETCH - OF PROPOSED POND SHOWINGBORINGS ! L'O"ald. "fers"Ce Point in center Ims of dam and identifso on sketch.,' ■■■■■M■®®®■■ ■■■■MIME■■®MEN MEN 0 INt®� MEN ®■■■®■■■■■®® ■�� 2d!.® ■ E0■ MMM- ®MENU®®■®® EINE MEN ®■■ "No ON NONE®■■■ ■MEMO■■■ 10111 so M ® MM NOMINEES ■ ■■■■®OMEN MMM■■ ■M®HIMEMEEE M■■■■■s■® 010 No ■■®®■■■■■■■■■■■■ mom mom ■_M ON ■m® ■■■■N®E■®■ M111 ■■Mom 0101■ ■E ■■■■®®ERNE ok-211■■■MM■M■■M■■■N■■■m No MUSEUM MM■SEEMS so®■■EMMEMN No ON M■MEME■E ■ o0 No 0 ■■■■■EE ®®■®®■■MERE■1010011001®■■■■ ®■®®■®■ mom NEEMENOMME -BORING Pandedarsa (Confinued an back who* nwAaw uiulllllllll=mu=uu =1031001010 ®®I=I��■�■■I■■IE ■I®!®�■�®!®!®►■:■1®MINIM ®I®loll ®I■ I I■INS■ ®�■IMI■�■!■�I !■;OtMI■!E!®SEI■�®•EIN;EIEIE ■'®!®IM'E� I■ •EI®I■I■■I■■I®!®;■IES■I®I® EIEIEM� I■ I I®IIEIEI IE Im �'�I�■ilM�®t ;Et®:■!■'■IMI®�®i®i■IEIE'EIE!■1011■ ■®®�®I■®I® E1`®I®I■®I■SEI®I®'®IE"■I®IE ■ !®I®�®IE ®I®�,®IEI®IE ®!®i ! i minWIN INK EI■IEI®®I�LEIEINI MI■'■I®I !1 /•- �.: INSTRUCTIONS All dams built with technical assistance from the Soil Conservation Service must have a'hazard classification assigned.by the person responsible for approving the design. Most farm ponds, except in borderline cases, can be classified after a complete field investigation without assuming failure and making breach studies. This data sheet is to be used for recording the information obtained through field studies and for documenting the hazard classification. Where there is a possibility for loss of life or major property damage from a dam failure, an approved breach routing procedure is to be used. (Consult with the -area engineer.) Hazard classifications of dams are' made by evaluating the possibility for loss of life and the extent of damage that would result if the dam should suddenly breach --that is --a section of the dam be suddenly and completely washed out: It is to be assumed that a wall of water will be rele'd ased.equal to the height.of the'am- This flood wave will be reduced in height as it ..mo'v'es down the flood plain. The wave height (depth of flooding) should'be evaluated fora sufficient distance downstream until the estimated flood level will not cause significant damage to improvements, such as homes, buildings,.roads, utilities,reservoirs, etc. The breach flood level will be reduced depending on the valley storage, slope, and openess of the flood plain; however, in a narrow steep val.ley slopes steeper than 10% should be given special consideration. One method of evaluation is- to compare available valley storage (under flood conditions) to impoundment storage (figured to the top of the dam) for each reach evaluated with.a judgment -estimate made of the flood wave height at all critical points downstream. Should there be any questions about the hazard classification for a dam, the area engineer should be consulted before making design commitments. =Department of Agriculture soil Conservation Service NC -ENG -34 September 1980 File Code: 210 HAZARD CLASSIFICATION DATA SHEET FOR DAMS Landowner fQ d -QA/ Ca 40 t t County {lfer ,-�eeV Community or Group. No.,-�&.:5 / 1 Conservation Plan NO:. Estimated Depth .of Water to Top of Dam / Ft. Length of Flood Pool 150 Ft. Date of Field Hazard Investigation q7- 7 Evaluation by reach of flood plain downstream to the point of estimated minor effect from sudden dam failure. Describe potential for loss of life and damage to existing or probable future downstream improvements from a sudden breach 71)1.5 km,� �e o ca fe I AJ e d r iE�l3 o -- o- lam•/ c8•c7 E7 obi 1E �- j i.il tet 1. %Qj1F! Na r<74 4 5.-4rQ.QiYI o •fir ..:> hL14,Id h2 ht �a'�►'t��oa� �a a of Irk or &imaa��.pir Hazard Classification of Dam Ea.� b, c) (see NEM -Part 520.21) Dam Classification (I, II, III, n V) Concurred By 0-dk-Z-4A 1� �� �. 1) C name title NOTE: 1. Instructions on.reverse side. 2. Attach additional sheets as needed. Date Date 1-1E W' .: Est.: El ev. Est., Elevation ,Kind of; Improvements: of Breach Reach: Length:.Width: Slope:. Land Use ; Improvements Above.. :Floodwater Above Mood Plain: Flood Plain Ft, Ft, % Ft. Ft. 1 20 / Ale A) 4t 2 s,46,44-14wy jr, 3 . Vic- 2o?) Describe potential for loss of life and damage to existing or probable future downstream improvements from a sudden breach 71)1.5 km,� �e o ca fe I AJ e d r iE�l3 o -- o- lam•/ c8•c7 E7 obi 1E �- j i.il tet 1. %Qj1F! Na r<74 4 5.-4rQ.QiYI o •fir ..:> hL14,Id h2 ht �a'�►'t��oa� �a a of Irk or &imaa��.pir Hazard Classification of Dam Ea.� b, c) (see NEM -Part 520.21) Dam Classification (I, II, III, n V) Concurred By 0-dk-Z-4A 1� �� �. 1) C name title NOTE: 1. Instructions on.reverse side. 2. Attach additional sheets as needed. Date Date 1-1E W' VEGETATION SPECIFICATION Rip and disk all disturbed area 5" deep. Incorporate two tons of lime per acre. Apply 1000 pounds of 10-10-10 per acre and smooth seedbed. Uniformly apply 60 lbs. of fescue seed per acre and 25 lbs. of Abruzzi rye grain per acre. Seeding should be completed between March 15 and June 1 or August 15 and October -15. Immediately mulch with 2 tons of small grain straw or tame hay per acre. Reseed any rilled or gullied areas that may developed. Note: SCS will determine area to be seeded before vegetative work is started. Page 4 of 4 C. The fencing shall be fastened to each end post, corner post and,pull post by wrapping each horizonal strand around the post and tying it back on itself with not less than three tightly wound wraps. d. The fencing shall be fastened to wooden line posts by means of staples. Woven wire fencing shall be attached to alternate horizontal strands. Each strand of barbed wire shall be attached to each post. Staples shall be driven diagonally with the grain of the wood and at a slight downward angle and shall not be driven so tightly as to bind the wire againist the post. e. The fencing shall be fastened to steel or concrete line posts with either two turns of 14 gauge galvanized steel or iron wire or the post manufacturer's special wire clips. f. Wire shall be spliced by means of a Western Union splice or by suitable sleeves applied with a tool designed for the purpose. The Western Union splice shall have not less than 8 wraps of each end about the other. All wraps shall be tightly wound and closely spaced.. Splices made with splice sleeves shall have a tensile strength not less than 80 percent of the strength of the wire. Reference: Fences for the Farm and Rural Home, USDA Farmers Bullentin No. 2241, and Material Specification 591. Page 3 of 4 e. Steel Fence Posts and Braces Steel fence posts and braces shall conform to the requirements of Federal Specification RR -F-221.. Posts with punches tabs for fastening the wires shall not be used. Steel line posts - Style 1 - "T" Section 1 3/8" x 1 3/8" x 1/8" thick. Style 2 - "U" Section 2" x 1 1/4" x 3/321F Style 3 - "L" Section 2" x 2" x 1/4' f. Brace Installation Brace or pull post assembly shall be installed in straight fence sections at intervals not to exceed 20 rods on level land or at other points of changes in slopes and curves. Double span assemblies shall be used for lengths over 10 rods. Brace assembly shall consist of horizonal timbers between posts with a double strand of No. 9 gauge wire attached to the top and base of the center pull post or two diagonal timbers placed between Pull posts or end assembly may be substituted for horizontal timber with wire brace. g. Setting Posts All posts shall be set and maintained in vertical position. Posts may be hand set or set with post driver. If hand set, all backfilled material shall be thoroughly tamped. Posts holes shall be at least 6 inches larger than the diameter or slide dimension of the posts. If power driven, wood posts shall be sharpened to a dull point. Earth backfill around posts shall be thoroughly tamped in layers no thicker than 4 inches and shall completely fill the post hole up to the ground surface. Concrete backfill around posts shall be rodded into '-.glace in layers not thicker than 12 inches, eith earth or concrete, shall be crowned up around posts at the ground surface. No stress shall be applied to posts set in concrete until at least 24 hours after the concrete has set. h. Barbed wire - In warm weather a stretch of 100 feet should sag 4 inches in the middle and 2 inches in cold weather. Wire at end posts, corner posts and braced line posts assembly shall be wrapped and attached to itself with 3 twist. Braced line posts assemblies will be stretched to center posts. 3. Attaching Fencing to Posts The fencing shall be stretched and attached to posts as follows: a. The fencing shall be placed on the inside of the posts facing the area being protected, except on curves. 'Where appearance is critical, fence may be fastened to the "outside" of the post. b. The fencing shall be placed on the outside of curves. 1 Page 2 of 4 Spacing of barbed wire on post shall be as shown in the following diagram: IN— a. Barbed Wire VIu All barbed wire shall consist of 2 strands of wire with 4 point barbs spaced not more than 5 inches apart. Galvanized barbed wire shall be fabricated from 12k gauge or 15k gauge strand wire and shall meet the requirements of ASTM A121. b'. - Weight _ of • Zinc --Coating Zinc coating shall be a minimum of Class I or 0.30 ounces per ft2 c. Staples Staples used to fasten fence wire to wood posts shall be 9 -gauge galvanized wire with a minimum length of 1k inches for sofy woods and a minimum length of one inch for close -grain hardwoods. d. Wood Fence Posts and Braces Wood posts and braces shall be black locust, red cedar, osage orange, redwood, pressure treated pine of other wood of equal life or stremgth. At least half the diameter of red cedar or redwood posts shall be in heartwood. Pressure treatment shall conform to Material Specification 585. The posts shall be sound, new, free from decay, with all limbs trimmed substantially flush with the body. They shall be substantially straight throughout their length. Posts 5 inches or larger in diameter shall be used for anchor posts(gate, corner,end, and braced -line posts). Line posts shall be at least 3h inches in diameter(small end). Four or 5 inch posts shall be used for barnlots, corrals, and other confined areas and in sandy and wet soils. Anchor posts shall be set A feet in the ground and line posts shall be set 2 feet. Wood line posts - 6# feet or longer, 3h inch minimum diameter. Wood corner, gate and brace posts - 8 feet or longer, 5 inch minimum diameter•.` FENCING FOR LIVESTOCK EXCLUSION(FT.) DEFINITION Fencing for the purpose of excluding livestock from stream channels or from areas of waste management systems. MP To:(1) Exclude livestock from areas of waste management systems. (2) to prevent damage to stream banks and pollution of streams by livestock (3) to provide suitable access to drinking water for livestock. CONDITIONS WHERE PRACTICE APPLIES Any area needing protection from or access to. SPECIFICATION GU=pE 1. Fence Line Clearing Fence lines will be cleared of brush and trees; gullies and steep banks may require grading. 2. Type and Height of Fence Fence for cattle shall consist of four strands barbed wire fence. The fence shall be supported by line post, 10 feet apart for barbed wire. Line posts may be spaced up to 16'h feet for sfiort distance in low use areas and where soil or terrain conditions prohibit closer spacing. Brace post shall be set 8 feet from corner or anchor post. Wire may be nailed to trees(not recommended)when trees are in line of the fence, but should be attached to a board or 2X4 that has been attached to the tree. The general use of existing trees as line posts is not recommended. 3. Settling .Basin Cost Concrete - 20.667' x 80 ft. x 4"/12" = 551 cu. ft. = 20.4 cu. yds. 20.4 cu. yds. @ $90.00/cu-.yd. Concrete -Block 250 = 8" block @ $1.54/block 250 - block @ z ton/100 block @ $18.00/ton 250 block @ 3 bags cement/100 block @ $4.25/bag Grading cost figure in waste storage gond excavation. $1,836.00 $385.00 22.50 31.87 $439.37 9 r 3,238 lbs. @ $.74/lb. = $2,396.12 Slab Concrete and Curb 1800 3712.5 .333X 160 x 30 +:45 x 82..51 8" x 8" x 228' 75 cu. yds. @ $90.00/cu.yd. = $6,750.00 Total $15,071.12 1836 cu. ft. 101 cu. ft. 1937 cu. ft. = 72 cu. yd. use 75 cu. yd. 2. Push Off Ramp Cost Concrete in Footing = 4'2"xll.5xl ft.= 47.9 cu. ft. 3'x42'xl ft. = 126 cu. ft. 173.9 cu.. ft. = 6.4 cu. yd. Concrete in Slab and Curb = 9'x27x8"/12" =,q 162 + 8" tfx �6" ;,x.: 27'x2 = 18 /12 /12 180 cu. ft. = 6.7 cu.yd. Concrete in Block Wall 70x5:' `;x 5" `„x: 88” _ /12 /T2 /12" + 13 x 5%12" x 9/12" x 88/12" _ 20 cu. yds. @ $90.00/cu.yd. = $1,800.00 400 - 8" concrete.block @ $1.54/block 80 - 12" concrete block @ $1.94/block 480 block @ 2 ton/100 blck.@ $18.00/ton 480 block.@ 3 bags cement/100 block @ $4.25/bag Steel - No. 4 bars 283 + 223 = 506 ft. x .668 lb/ft. @ $.74/lb. Total 89 cu. ft. 30 cu. ft. 119 cu. ft. = 4.4 cu. yd. 17.5 cu. yd. use 20 cu. yds. concrete $616.00 ':155.20 43.20 61.20 250.12 $2,925'::}2 Grading cost included in waste storage pond excavation. l IX. Operation and Maintenance Plan The waste management system will keep pollutants out of the creek if the 25 yr. - 24 hr. storage capacity is maintained in the waste storage pond and diversion for polluted water and clean water are maintained around the system. Whenever the waste storage pond level reaches elevation 92.9 or 2.1 ft. below the top of dam, the storage volume should be irrigated. A post will be set with its top at this elevation. 7 The settling basin is designed to remove as many solids as possible prior to runoff water and milking parlor wash water reaching the waste storage pond. This will extend the life of the pond. The settling basin should be cleaned out periodically to maintain its settling capacity. Vegetation around waste storage pond and structures should be mowed annually and any erodied areas patched. Fencing should be checked and repaired as required. Keep vigorous growth of fescue around waste storage pond area. APPENDIX: Summary of Component Cost Manure storage structure $15,071.12 Push off ramp 2,.925.72 Heavy use area 738.50 Waste storagpLpond,grading 17;404.00 Concrete chute 299.98 --Se-tt-ling. basin %" --1j,275-37- Piping 1,902.50 .Fencing and gates 1,081.40, Vegetation 789.00 y2/ fR Note: Grading for all components. included in waste storage pond grading. 1. Cost of Solid Storage Structure Grading cost included in waste storage pond grading cost. Reinforced concrete 8" x V x 84'- = .75'x4.91.6'x84'-3"x4"x84' _ Total 23.7 cu. yd. @ $250.00/cu.yd. = $5,925.00 Reinforcing steel No. Qty. Lgth Total Length Size Type T1 84 5-10 490-0 4 1 T2' 84 6-1 511-0 5 2 T3 84 5-10 490-0 4 2 T4 33 30-0 990-0 4 1 # 4 bars - 1970 ft. = 1316 lbs: # 5 bars - 511 ft. = 533 lbs. weldwire fabric - 6615 sq. ft. = 1389 lbs. Total 3,238 lbs. 336.00 -302.72 .638.72 cu.ft.=23.7 cu.yd. 1 1 6 VIII. Waste Utilization Plan A. Limitations Manure spread in bottomland cropland should be incorporated immediately after spreading. Manure spread on pastureland near streams and on steep slopes should be spread during dry periods. Manure should be spread on sandier soils during the winter months and on tight clayey soils during the drier.months. An aerial photo attached points out areas suited for spreading manure during certain times of year. Irrigation,Vater shall be applied at a recommended rate of .3 inch per hour fora maximum of 7 hrs. per day for a total of 2.1 inches per day. An intetval of 5 days in grass and 8 days on cropland is recommended. B.. Volume of Manure to Spread .tpd 11,480 cu. ft./month = 360 ton/month = 4320 ton/yr-.- r��j(o� = 137,760 cu.ft./yr. �o- C� a' C. Estimated Nutrient Content D. Manure will be tested and applied according to soil test recommendations. If P 2 0 5 is the limiting factor and soil test show that 60 units of P 2 0 5 are required per acre, the following areas will be required. Acres = 20,000 lbs. P 2 0 5 /60 lbs. P205/ac. = 333 acres E. Nitrogen, P205 and K20 available in cow manure will not provide all nutrients needed by corn or pasture. Commerical fertilizer and lime will also be needed to maintain good fertility. F. Consider rotation of pastures because of the frequency that manure will -be spread on pastures. Per Month Per Year N - 11.6 lbs./ton X 360 ton 4,166 lbs. 50,000 lbs. P205- 4.6 lbs./ton X 360 ton 1,667 lbs. 20,000 lbs. K 2 0 - 6.9 lbs./ton X 360 ton' 2,500 lbs. 30,000 lbs. D. Manure will be tested and applied according to soil test recommendations. If P 2 0 5 is the limiting factor and soil test show that 60 units of P 2 0 5 are required per acre, the following areas will be required. Acres = 20,000 lbs. P 2 0 5 /60 lbs. P205/ac. = 333 acres E. Nitrogen, P205 and K20 available in cow manure will not provide all nutrients needed by corn or pasture. Commerical fertilizer and lime will also be needed to maintain good fertility. F. Consider rotation of pastures because of the frequency that manure will -be spread on pastures. Design Feedlot area = 26,136 sq. ft. Rainfall intensity - 10 yr. - 1 hr. = 2.3"/hr. Flowrate = 0.01 (26,136 sq.ft.) (2.3"/fir.) = 601 gal/min. A common design is to use 2 sq. ft. of surface area for each gal/min. of flow. Surface Area = 2 x flowrate = 2 (601) = 1202 sq. ft. Width x length = 20x60 The site will allow at least a 20'x60 settling basin. Using concrete block construction the settling basin height = 3 block high. See attached work sheet for cost of settling basin. V. Piping Length of 6" PVC from present outlet to settling basin - 25 ft. Length of 12" pipe from settling basin to waste storage pond - 165 ft. A diversion will carry runoff water if 12" pipe fills to capacity. 25 ft. - 6" PVC.Sch 40 @ $3.50/ft. $87.50 165 ft. - 12" PVC Sch 40 @ $11.00/ft. $1;815.00 $1,902.50 VI. Fencing Total length of fencing 1202 ft. @ $.70/ft. $841.40 4-12 ft. gates @ = $60.00 each $240.00 $1,081.40 Fencing to be completed inaccordance to the attached specifications. Vegetation Specifications Vegetation to be completed according to the attached specifications. Cost Estimate 1.5 ac. @ $526.00 n $789.00 5 8. Sizing waste storage pond Try: t101 _1 150 s r Volume = 7.1 F 110x200)+ ( 138.4x228.4). :+ 4 ( 124x214.2 6 189,363 cu. ft.(This volume is close enough) Total volume to top of dam 60 r(110x200)+(150x240)+4(130x220)1 = 287,333 cu. ft.. = 6.6. ac. ft. (Not dam safety pond) b. Concrete Chute 8'x27'x4"/12" -�-- 71.93 cu. ft. +1.5'x4 W x2 = 12.0 cu. ft. 83.93 cu.ft.=3.1 cu.yd. 3.1 cu yds. @ $90.00/cu.yd. Steel 5'x27'=135 sq.ft. @ 21 lbs./100 sq.ft. @ $.74/lb c. Grading Cost Excavation 8,702 cu. yds. @ $2.00/cu.yd. III. Diversions 4 $279.00 $ 20.98 $299.98 $17,404.00 All clean water shall be diverted away from waste storage structure and pond. See drawing for typical cross-section required. IV. Settling Basin If runoff water from the feedlot is allowed to enter storage pond directly; the pond will fill with manure solids and decrease the ponds capacity.to store runoff. A settling basin will increase life of waste storage pond. 3 2. Normal runoff for 1 year period Concrete CN 95 30 day CN 85 Drainage Area = 0.8 ac. MONTH NORMAL RAINFALL NORMAL RUNOFF NORMAL EVAPORATION January 4.04 2.48 1.0 February 4.11 2.55 1.5 March 4.60 3.00 2.0 April 3.69 2.19 3.0 May 3.52 2.04 4.0 June 3.64 2.14 4.5 July 5.09 3.45 4.5 August 4.68 3.07 4.0 September 3.46 1.99 3.0 October 3.31 1.85 2.0 November 3.02 1.60 1.5 December 4.15 2.60 1.0 47.31 28.96 32.0 Normal runoff = 28.96 in. x .8 ac. x 43,560 sq.ft./ac. = 84,100 cu.ft./yr. 12 in./ft/ 3. Rainfall minus evaporation on the pond surface 47.31" - 32.0" = 15.31" = 1.3 ft./yr. 4. 25 year - 24 hr. runoff CN = 95 Rainfall = 7" runoff = 6.41" 25 yr. - 24 hr. runoff = 6.41" x .8ac. x 43,560 sq.ft. = 18,615 cu.ft. 12 in./ft. 5. 25 yr. - 24 hr. rainfall on pond surface Rainfall = 7" = 0.6 ft. 6. Freeboard use - 1 ft. 7. Summary of storage volumes i. milking parlor wash water 87,600 cu. ft. ii. normal runoff 84,100 cu. ft. iii. 25 yr. - 24 hr. runoff 18,615 cu. ft. 190,315 cu..ft. iv. rainfall minus evaporation 1.3 ft. v. 25 yr. - 24 hr. rainfall(direct) 0.6 ft. vi. freeboard.': 1.0 ft. 2.9. ft. Note: Soilds accumulation was not considered in waste storage pond since a settling basin will be installed. AI -------- --- --------- -- --- -------- . . ....... rlyly - ----- PW . . . ........... . .. ---------- X,75 - z4 -r- - 57 Z&7 y�l Since a diversion will be located below the structure to carry polliitdd- water to waste storage pond, the 25 year -24 hour rain- fall will not be added to top of design storage volume. Rainfall minus evaporation will also not be considered. See attached drawing for waste storage structure. The computed volume for 5.5 ft. of storage is 27,823 cu.ft. Storage will be slightly more than 2 months. b. Earthfill and Garding Excavation and earth fill will be required for the waste storage structure. Since the earth fill will come from.waste storage pond excavation, the cost for this work will be included in the waste storage pond excavation cost. C. Push Off Ramp See attached worksheet for cost of push off ramp. d. Heavy Use area A loading area at the entrance to solid storage area will need heavy use area protection. An area 40'x4O',:4M­ have 6" ASC stone over filter cloth. The cost are computed below. Gravel - 40'x4O'x.5' = 800 cu. ft. = 29.6 cu. yd. = 45 ton 45 ton @ $8.50/ton . $382.50 Filter cloth with stables 40'x40' = 1600 sq. ft. =178 sq. yds. @ $2.00/sq.yd. $356.00 TOTAL $738.50 II. Waste Storage Pond The waste storage pond will include a couple components. They are: waste storage pond and concrete chute. a. Design Volumes 1. Milking Parlor Wash Water i. pipeline and milker wash water 60 gal./day ii. tank wash water 30 gal./day iii. .milk house floor wash water 500 gal./day iv. cow wash water 1200 gal./day v. wasted drinking water 10 gal./day 1800 gal./day = 240 cu.ft./day Total volume = 240 cu. ft./day x 365 days = 87,600 cu.ft. Project: Waste Management System Owner: Javan Calton Job Class: IV County: Rutherford Dairy Size: .300 cows WASTE MANAGEMENT SYSTEM 1 System Designed by: Approved by: Date: Mr. Calton scrapes manure daily and would like a system to efficiently and economically control all pollution problems. Two systems were reviewed in detail and a cost analysis was made. Mr -.Calton reviewed requirements and cost of each system and made the following decisions: Albert Moore Jimmy Andrews Sam Bingham Sam Bingham Feb. 1988 Mr. Calton wi•11 scrape the manure to a manure storage structure and.handle it as a thick slurry. Manure will be stored for 60 days in the structure. Land to spread waste is available with two months of storage. He plans to load a slinger type manure spreader with a front end loader and spread on corn and pasture .land. Feedlot runoff water and milking parlor wash water will be excluded from the manure storage structure and will be stored in a waste storage pond. A settling basin will be constructed for runoff water and mil'kisig parlor wash water. Man— ure solids will be removed from the stelling basin as necessary to maintain some storage capacity. The waste storage pond will store polluted water for a one year storage period. Water will be used to irrigate cropland. A diversion will be constructed below settling basin and manure storage structure to handle any polluted water from the structures. No one besides landowner owns houses within 300 ft. of the waste management structures. Mr. Calton's well is located over 300 ft. away from either waste storage structure. I. Manure Storage Structure The manure storage will include several different components. They are: storage structure, earth fill and grading, push off ramp and heavy use area. a. Storage Structure Dairy cows are pastured but all feeding is in the feedlot. It is estimated that 75% of manure produced will be collected. The average weight of dairy cows are 1400 lbs. Volume -of = 12.5 gal/day cow x .75 = 376.cu..ft./day �300manure collected'. It cows 7.48 gal/cu.ft: yvu = 11,280 cu.ft./day It is anticapted that 200 cu. ft./month of wasted feed will be collected. Total Storage Volume = 11,480 cu.ft./month = 22,960 cu.ft./2 month 4163 y o� Ilk a V m v a S• a a� � O C y � I c/ � 3 3 t 1 < � - D a V m v a S• a a� � y � I c/ � 3 3 1 s � � �52 ol b.� •/ //�,�Q/b I_ 1 16. Animal waste shall not be applied closer than 200 feet to dwellings other than those owned by the landowner. 17. Waste shall not be applied on other property or public right-of-ways. 18. Animal waste applied on grassed waterways shall be at agronomic rates and in a manner that causes no runoff or drift from the site. 19. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excess levels. Soil test and waste analysis records shall be kept for 5 years. 20. Liquid waste shall be applied at rates not to exceed the soil infiltration rate. No ponding shall occur. 21. Records of waste application shall be maintained to establish actual application rates. The records will include date of application, amount of waste applied per acre by tract number and field number, most recent waste analysis and soil test report, and the realistic yield expectation (RYE) nitrogen rate. Waste application records .shall be maintained for 5 years. 22. Proper calibration of application equipment should be done to ensure uniformity and accuracy of spreading rates. 23. Animal waste should be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should be considered also. 24. It is the responsibility of the owner of the dairy to secure an update of the waste utilization plan when there is a change in the operation, number of animals (increase), method of utilization or available land. C and disinfectants are used which have been labeled as readily biodegradable by the manufacturer. 7. Disposal of dead animals shall be done in accordance with the North Carolina Department of Agriculture (NCDA) regulations and the Waste Utilization Plan. B. Grazing of animals on application sites shall be controlled in accordance with USDA -Natural Resources Conservation Service Standards. 9. Solid materials such as, but not limited to, bottles, gloves, syringes, silo covers or any other solid waste from the dairy operation shall be prevented from entering hI G 1425 -Me ^c, I -C Iciii system and shall be disposed of properly. 10. The facility must have either adequate animal waste application and handling equipment on site, a lease for the use of necessary equipment, a contract with a third party applicator or a contract for the purchase of the equipment. In all cases, the equipment must be capable of applying the waste on sites specified in the Waste Utilization Plan and at rates not to exceed agronomic and hydraulic loading for the sites. 11. Animal waste shall not be applied to wetlands or surface water or shall not reach wetlands or surface waters of the state by runoff, drift, manmade conveyances (pipes or ditches), direct application, or direct discharge during operation or land application. Any discharge of waste that reaches surface water is prohibited. Illegal discharges are subject to the assessment of civil penalties of up to $10,000 per day per violation by the Division of Water Quality for every day the discharge continues. 12. Animal waste shall be applied on land eroding at less than 5 tons per acres per year. Waste may be applied to land that is eroding at 5 or more tons but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. 13. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. When animal waste is to be applied on acres subject flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation -tilled crops or grassland, the waste may be broadcast, provided the application does not occur during a season prone to flooding. 14. Animal waste shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present. 15. Animal waste shall not be applied closer than 100 feet to wells. Additional Considerations and Requirements 1. The collection, treatment and storage facilities shall be properly maintained and operated at all times; this also includes the land application equipment and sites. 2. A suitable vegetative cover shall be maintained on all land application sites and buffers in accordance with the Waste Utilization Plan. No waste may be applied on fields not approved by or prepared in accordance with the Waste Utilization Plan. 3. An acceptable pH of the soil shall be maintained on all land application sites to insure an optimum yield for the crop(s) being grown. 4. The plant available nitrogen (PAN) application rates and hydraulic loading rates identified in the Waste Utilization Plan shall not be exceeded. 5. Application of animal waste on land which is used to grow crops for direct human consumption (e.g., strawberries, melons, lettuce, cabbage, etc.) shall not occur within 30 days prior to or during the planting of the crop or at any time during the growing season, or in the case of fruit bearing trees, 30 days prior to breaking dormancy. For fiber and food crops, which undergo further processing, application of animal waste shall not occur within 30 days of harvesting. If waste is to be applied to bare soil, the waste shall be incorporated into the soil within 24 hours after the application, on land. 6. Domestic wastewater from showers, toilets, etc. shall not be discharged into the animal waste management system. Wash vats required to be connected to the animal waste management system by the Grade A Pasteurized Milk Ordinance Part Il, Section 7, Item 5r are exempt from this requirement. Wash -down of stock trailers owned by and used on the dairy only will be permissible as long as the design accommodates the additional wastewater and as long as detergents WASTE TREATMENT Waste treatment refers to changing the characteristics of the waste by biological, chemical, or physical means. Liquid waste collected from the feedlot, parlor, milkroom, and exposed lot areas and holding area will receive little or not treatment while stored in the waste storage pond. the pond will not be operated as a waste storage pond (no treatment volume will be maintained ) and frequent waste applications will minimize treatment. Temporary storage of manure in the dry stack will not result in significant biological treatment because of the relatively short storage period. WASTE STORAGE The storage components of the system are the animal waste storage pond and the dry stack. The pond stores approximately six months of liquid waste produced by 300 lactation Holstein cows. The waste storage pond was designed to store all liquid waste plus rainfall and runoff form the 25-yr,24-hr storm event. Rutherford Soil and Water Conservation District will establish a marker indicating the maximum liquid operating level. The dry stack will be cleaned before the waste reaches the loading area. WASTE UTILIZATION Utilization of waste is where nutrients in the waste are recycled by applying them to actively growing crops of pasture and hay or on cropland prior to planting. Liquid manure stored in the waste storage pond will be applied using a traveling gun irrigation system. Waste from the dry stack will be applied with a Slinger -Spreader tank. Waste will be applied in uniform manner not exceeding the nitrogen requirements of the crop. Liquid waste will be applied to actively growing crops or to fallow fields no more than 30 days prior to planting. The nutrients available in the solid and liquid waste must not exceed the agronomic requirements for the realistic yield expected for the respective crop. Complete details of application amounts, fields, crops and timing are contained in the Waste Utilization Plan prepared for the farm. Wastewater should not be removed at a rate higher than one foot of depth per day. Rapid drawdown of the pond level may cause sloughing of the interior side slopes thus damaging the waste storage pond. Care must aslo be exercised when agitating the pond. If the impeller of an agitation pump is placed too close to the bottom or sides of the waste storage pond scouring may occur damaging the waste storage pond. A floating suction assembly is recommended for the irrigation pump to minimize scouring by liquid as it enters the suction line. A vigorous stand of vegetation shall be maintained on the dam. grass provides a surface that can be easily inspected and maintained. Trees and brush are not permitted to grow on the dam. Their deep root systems provide paths for water to travel, and uprooted trees create large holes weakening the dam. Brush also creates difficulty when inspection the surface of the dam. Elimination for trees and brush will lessen the chances that burrowing animals will reside in the dam. Vegetation on the dam shall not be mowed to a height of less than four inches. Exclude livestock from the dam. Livestock are not permitted to graze the vegetation at any time since they can damage the vegetation and create ruts, holes and bare spots. Inspect the dam periodically, especially after significant rainfall events, for signs of erosion. Rills and gullies shall be filled with suitable soil, compacted, and reseeded as soon as possible. Gullies left unrepaired may cause more serious damage to the dam , threatening the entire structure. Regularly inspect the downstream face of the dam for signs of seepage. Signs of seepage include wet areas and spring-like flows. Presence of wetland plants like cattail and bullrush may also be.a sign of seepage. Seepage must be repaired as soon as possible by installing an upstream blanket or other approved method. Consult the Rutherford Soil and Water Conservation District for the appropriate repair method. The dam must be closely inspected for cracks (traverse and longitudinal). Cracks wider that one fourth inch wide or well-defined cracks indicate serious problems. Traverse cracks indicate differential settlement along the dam and providea path for seepage. Longitudinal cracks along the dam may be the first sign of a slide or slump. All cracks shall be repaired immediately by placing clay in compacted layers in the crack. All'repairs must be monitored frequently to determine if the dam is continuing to settle, slide, or slump. Consult the Rutherford Soil and Water Conservation District for additional repair procedures. Regularly inspect the dam for sink holes, misalignment along the dam, and boils. These conditions are indications of a potential failure and require immediate action. Follow the instruction outlined in the EMERGENCY ACTION PLAN. An inventory of equipment related to each function will be made and checklists developed as necessary , for preventive maintenance and inspection. A supply of spare parts to keep the system operation will be kept on site. Nameplate data, reference manuals, catalogs, drawings, and a copy of this document will be kept on site for proper operation and maintenance of equipment used in the system Mr Calton is responsible for maintaining records of waste application as well as waste sample analyses and soil analyses for each field receiving waste applications. These records must be maintained and available at the farm for at least five years. the certified waste management plan and maps of farm fields receiving animal waste and their acreage must also be kept on the farm to satisfy the Division of Water Quality(DWQ) and the Division of Soil and Water Conservation's(DSWC) annual farm inspection procedures. Keeping accurate records, along with the implementation of proper BMPs on the farm, is the primary method for proving to DWQ, DSWC and the general public the waste management system is not causing an adverse environmental impact. WASTE PRODUCTION This waste management system design is based on the waste production estimates for 300 Holstein dairy livestock, which are all lactating and confined 75% of each day. Exceeding either of the number or type of livestock may invalided the design and waste utilization plan, thus jeopardizing the system's permitted status. The system was designed based on an annual PAN production of 18144 pounds. WASTE COLLECTION. The collection of waste pertains to the capture and gathering of manure and wastewater so it can be further managed. Manure is collected from the feedlot and holding area with a tractor and scrape blade and scraped into the dry.stack. The Dry stack can store up to 60 days of waste accumulation. Wastewater is collected from the parlor, milkroom, and uncovered lot area with a network of PVC pipes catch basins, and curbs. The wastewater flows by gravity to the waste storage pond located beside the dairy. The Waste storage pond provides temporary storage for approximately twelve months. The liquid waste storage pond and the dry stack shall be operated in a manner so as not to discharge waste under any circumstance except in a rainfall event more severe than the 25 yr- 24 hr storm. The normal storage volume should never encroach on the storm storage. GENERAL This document outlines the operation and maintenance of a waste management system for the Calton Dairy in Rutherford County, North Carolina which comprises a certifiable animal waste management system as described in NC DENR-DEM Administrative Code Section; 15A NCAC 2H .0200 -Waste Not Discharged to Surface Waters. SYSTEM DESCRIPTION The animal waste management system is designed to collect,'store, treat and utilizes waste generated by 300 Holstein cows and the dairy facility. Clean water is diverted away from the system by roofs, gutters, curbing and earthen berms(diversions). Wastewater from the dairy facility and rain falling on the feedlot flow by gravity to the waste storage pond. Solid waste (manure, bedding and feed) are scraped daily from the feedlot and lounging area and stored in a drystack. Wastewater store in the waste storage pond is applied to a field adjoining the lagoon by a traveling gun irrigation system. The waste from the dry stack is spread on adjacent fields with a slinger spreader tank. OWNER/OPERATOR RESPONSIBILITIES Mr Calton is responsible for the proper operation and maintenance of the waste management system. Although the system was designed by agencies of the Conservation Partnership (NRCS, SWCD, DSWC) using the best available technology, it needs to be inspected, operated properly and maintained in a safe manner if it is to operate as planned and designed. Mr Calton is also responsible for obtaining certification training and designation as a Type B Animal Waste Management System Operator for himself or the operator of the system. As required by North Carolina General Statue 90-47, owners of animal operations with waste management systems must designate an 'operator in charge' for each of their systems. An operator in charge is a person who holds a currently valid certification to operate an animal waste management system and who has primary responsibility for the operation of the system. Mr. Calton must apply for a cattle waste operation general permit from the state's Division of Water Quality as they begin issuing Certifications of Coverage (COC). The certification authorizes the owner to operate the system in conformity with the conditions and limitations as specified in the General Permit, Waste Management plan and the (COC) ANIMAL WASTE MANAGEMENT SYSTEM OPERATION AND MAINTENANCE PLAN CALTON DAIRY FARM RUTHERFORD COUNTY NORTH CAROLINA MAY 12, 1999 Nlortality Management Methods (check which methods) are being implemented) Burial three feet beneath the surface of the around within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. Z! Rendering at a rendering plant licensed under G.S. 106-168.7 0 Complete incineration _! In the case of dead poultry only. placing in a disposal pit of a size and design approved by the Department of Agriculture Anv method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) December 18. 1996 Source .ift s1 lagoon Lagoon Agitation during sump filling and drawdown at 0 A couveyauce to Q Sump tank covers Odor wastewater Cl Extend discharge point of pipes underneam lagoon liquid level . • volatile gas 0111SS1 • 11iological mixing; • Agitation ,Proper lagoon liquid capacity; Fj"'J Correct lagoon startup procedures; inimum surface area -Io -volume ratio; vm—inimurn agitation when pumping; El Mechanical aeration; A Proven biological additives Irrigation sprinkicr I ligh pressure agitation; fR' Irrigate on dry days with little or no wind; uuccics . Wind drift A Minimum recommended operating procedure; f Pump intake near lagoon liquid surface; C�JQ pump from second -stage lagoon; Flush residual manure from pipes Practices . . � 1 .1, .,. 1 1 11111(1 11....,. 1) at end of slurry/sludge punlpings f)cad alliluals • Carcass decomposition O Proper disposition of carcasses Slalwing lvalcf ilf(Illllll • Improper drainage; Gralle and landscape suck that water drains Iacililics • Microbial decomposition of away from lilcililies organic matter Atud Iracked onto public poorly maintained access roads farm access road maintenance r1l:uls 1011111 I;Irm 1lcccss Available Fru11 : Addi1innal Inli,rnialion : NCSI1, Courtly Extension Center Caulc Manure. Management ; 020(1 Itule/BMP Packet Management System • l.ake Wheeler Road Field Lnbor tory; EDAE 309-95 Dairy I:Ilucaliunal 11101 Manure managenicm I'ur Livestock Manure Treatuleul and Storage ; IillAl's 1113-83 NCSI I - I IA I: I.agunll Design and NIauagenienl of Dairy Wastewater; WWI 106-83 NCS11- IIA F NCSIJ - IIAIi l �allbl-11111111 n) N-la1111re and Wastewater Application Equipment; r -DAR Manure Managen►enl: Odurs an(1 Flies; Fact Sheel , p1tO1In. 1995 Confun nee Proceedings Florida Conperative Rxlensioit Nuis;u cc 1: uuecflls i1 Animal . . � 1 .1, .,. 1 1 11111(1 11....,. 1) 01 A L-to Dcvt P,-, Dairy Farm Waste Management Odor Control Checklist l ann5leael Dairy production C7 Vegclattve or wooaea uuuers 04,111cconunended best manabentenl practices M *Ci od judgment anti common sense Paved 11)151)r barn alley Wet manure -covered surfaces; rape or flush daily surl'accs P mote drying with proper ventilation :��Routine checks and maintenance on waterers, Iydranls, pipes, stock tanks Budded areas Urine 1'rontote drying -with proper ventilation I'anial microbial decomposition Replace weal or manure -covered bedding ALuwre dry slack -S • Partial microbial decontpositi0n I' vide liquid drainage for slored manure - Stelrege t;urk 1)r basin • Purlial microbial decomposition ; 1)0110111 or mid-level loading Sul line: • Mixing while filling ; Ll Tank covers Agitation when cn►plying�41iuhuiya assn surface mals of solids; lot runoff and liquid addilions eAgitale only prior to manure removal I-1 Proven biological additives or oxidants • Partial microbial decomposition W Liquid drainage front settled solids Scaling basin Surfaces • Mixing Willie filling IY Remove solids regularly ALilaawnt whwl c"11110ng Flannre. Slurry or slue Spicieder- 111111eIS • Agilalion when spreading Volatile gas emissions I 11)cuvered manure, I • Volatile gas slurry tie 011dgu till field drying sill laces I.Ius11 Itu11a Agilalion ol'rccycictl lagoon lieluiel while tacks are lilting Oulsi�ie elrnin.e ullecliolre Agilation (it 1)r j1)uclitin Ilexes conveysllnci: .....i. b I ......... I.— 11 I(w(I Pam; I 6- n n n Soil injection of slurry/sludges Wash residual man11re frurn.spreader Wier use: Prover, biological additives or oxidants n %oil injection of slurry/sludges n Soil incorporation within ,IB hrs Spread in thin uniform layers lair rapier drying n Proven biological additives or oxidants n Flush lank covers; t•I lixlend till laces to near bnllum ul't:nrla wish anti -siphon vents wastewater n Ilox covers Suurce Flush Clutters I �agumis and 1115 i Excessive Ve6c1a1 Growth Feed storage Insect Control Checklist for Animal Operations Accumulation of sol • Crusted Solids �DNIPS to Control Insects Liquid Systems O blush syslein is designed and operated - sufficiently to remove accumulated solids from gutters as designed. ❑ Remove bridging of accumulated solids at ischarge Maintain lagoons; settling basins and pits' where pest breeding is apparent to minimtizc the crusting of solids to a depth orno more than G - 13 inches over more Ulan 30% of surface. Decaying vegetation ❑ Maintain vegetative control along uanKs 01 lagoons and other impoundments to prevent acctmiulation of decaying vegetative matter along waters edge on impoundment's perimeter. AMIC - November 11, 1996, Page 0 Ury Systcuts Ucsig 1, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. CK Clean up spillage on a routine basis (e.g., 7 - 10 day interval during summer; 15-30 day interval during winter). lgl-' Reduce moisture accumulation within and around immediate perimeter of recd storage areas by insuring drainage away from site and/or providing adequate containment (e.g., . covered bin for brewer's grain and similar high /moisture grain products). Gd Inspect for and reinove or break up accumulated solids in Mier strips around reed storage as needed. Sk• site Specific I'rnctices !. D: Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. C. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E: Leakage from base or sidewall of storage structure. Often this is seepage as opposed to flowing leaks. Possible action: a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone 828-251-6208 . After hours, emergency number: 919- 733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property -or enters surface waters, call local EMS Phone number 828- 287-6075. c. Instruct EMS to contact local Health Department. d. Contact CES, phone number 828-287-6010, local SWCD office phone number 828- 287-4817, and local NRCS office for advice/technical assistance phone number 828-287- 4817. 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off-site damage. a. Contractors Name:_C.L. Whitesides'Construction Co. b. Contractors Address: 234 Rock Springs Chruch Road, Rutherfordton, NC c. Contractors Phone: 828-287-7713 6: Contact the technical specialist who certified the storage structures (MRCS, Consulting Engineer, etc.) a. Name:_Albert Moore, DC b. Phone:_828-287-4817 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. daude%ach/nardkmgactplau.du acts, 1996 J AvA rJ EMERGENCY ACTION PLAN PHONE NUMBERS DWQ 828- - 251-6208 EMERGENCY MANAGEMENT SYSTEM 828-287-6075 SWCD 828- - 287-4817 NRCS 828- - 287-4817 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Storage Structure overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. \. a ''. .� `. \, • _' •, V \. a 1� I slIw Ddu, ar rN m.r d n µ -,• } r'r I r o. 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'. ,.I�1, su e. r .yy'1. . �..r 1� �. ��d � { ■ .. ���� „��,� '.. :.1 'Y3���r''. ,. 9r'r p.9�" �I y •. � h M . ,. � J � �.,. !, 1, nn � r14 ^ ,4% � •, �,. X ,: ibo I. �'. IT +r .II�,` I Viiq N Xu �r wlill�^VI��I uIl I X' I IIr II" ` h 111 a �'"� ' ."S rrM�Xr I " a1Vf i „ � I. �.: 'n w X r:,,'iF n.l d W96 m "^N�.. ISG 11p�11.�I I4NIII: 4N �� �•: 'ra+1/ .�` " 1U13'k16� � I I .r^ • i +,- s s rrX��V:1. : 1 u1 �'iV �.,. i,� 4y1 I1 xt° fir'•��.' mY e .� „IIrIMIW.,�rX,4. $"I1, "grwVM�l'I '���IE •y qll"��.,' a N . rl:. y�lr IJd ihlh'I�' 1 V.�,v j rWl �M� 1- ° Pip.. p ryyp IIIN Irr rl1r, I � N P"1'�ell� �16eI�N1�1ru I 1911 4 N � I p I W p n 1M `r • orr'.- ,fie Nn Ir WASTE UTILIZATION PLAN AGREEMENT Name of Farm: CALTON DAIRY Owner/Manager Agreement I (we) understand and will follow and implement the specification and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface wasters of the state from a storm event less severe than the 25 -year, 24-hour storm. The approved plan will be filed on-site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: _JAVAN CALTON. (Please print) Signature: Date: 1 -D --i9 Name of Manager (I f different from owner) : Signature: Date: Name of Technical Specialist: (Please print) ALBERT MOORE Affiliation: DISTRICT CONSERVATIONIST, NRCS Address (Agency): NATURAL RESOURCES CONSERVATION SERVICE ROOM 202 FED BLDG, 121 S. MAIN ST. RUTHERFORDTON, NC 28139 Signature: Q ,�(�:� ) , Date: S 12.-tjc� 9 18. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 19. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 20. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. El 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that no more than 20 to 25 percent of the leaf area is covered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop on bare soil. 11. Animal waste shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present. (See Standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over - spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge directly into water courses, and only then at agronomic rates provided the application causes no runoff or drift from the site. REQUIRED SPECIFICATIONS (continued) 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. Lagoons and other uncovered waste containment structures must maintain a maximum operating level to provide adequate storage for a 25 -year, 24-hour storm event in addition to the one (1) foot mandatory freeboard. 7 REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to the assessment of civil penalties of $10,000 per day by the Division of Environmental Management for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer leither owns or has long term access to adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement (sample enclosed) with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic. crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by DEM. [See FOTG Standard 393 - Filter Strips and Standard 390 (Interim) - Riparian Forest Buffers.] 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation .tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the Technical Reference - Environment file for guidance.) REQUIRED SPECIFICATIONS (continued) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a R See attached map showing the fields to be used for the utilization of waste water. Field No. Application of Waste by Irrigation Soil Type CropIApplication Rate (In/Hr) Application Amount ( I n . ) 7-15 724C2 NT -CORN SIL 0.4 2.95 SM GR SIL_I _* ONLY 7 ACRES OF THIS FIELD WILL BE NEEDED TO USE THE N FROM THE LAGOON. THE LAGOON EFFLUENT WILL BE IRRIGATED IN SPLIT APPLICATIONS IN MAY AND OCT TO PREVENT EXCESSIVE LOADING RATES OF WATER. TRIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION. HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for 360 days of temporary storage and the temporary storage must be removed on the average of once every _12 MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation 91.0 Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of Operation:.Although the lagoon is designed for 12 months of storage, it will be pumped three times a year. It will be pumped twice each year during May and again in October. The following pumping rates will be used with the Long traveling gun that is now on'the farm: Use 70 psi Taper nozzle size 1.2_ (Nelson 150) 355 gpm Wetted diameter 300' Travel Lane spacing 250' hose pulled gun Application rate=0.37 in/hr Acres covered per hr = 0.3 ac/hr Gross application rate= 2.6" 5 NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. The manure will be spread with a 3500 gallon GEH1 Slinger -spreader wagon. The volume of manure to spread will be about 11480 cu. ft. per month X 12 months = 137760 cu ft per year. The dry stack will need to be cleaned out about every 2 months. 11480 cu ft per month X 2 = 22960 cu. ft. X 7.48 gal/cu. ft 171741 gal per 2 months. 171741gal/2 mo./ 3500 gal/load = 50 loads per cleanout. Each full load will contain about 55-60 lbs of N. 4 * This N is from animal waste only. if nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land (see Required Specification 2)) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # Type . Per Ac.* Utilized Application * See footnote for Table 1. Totals from above Tables Acres Lbs. N Utilized Table 1 190.7 18144 Table 2 Total 190.7 18144 Amount of N Produced 18144 Deficit 1 1913 3 Amount of Waste Produced Per Year(gallons, ft3, tons, etc.) 300 animals X14 gal./cow X 1 cu. ft/7.48 gal. X .75 collected x 60 days =25267 cu ft/ 60 days Direct rainfall (Dec -Jan) 8.19" - evap 2.0" = 6.19" X 7755 scr ft manure sutructure = 4000 cu ft/ 2 months. Total storage: 25267 cu ft + 4000 cu ft = 29267 cu ft/ 2 mo. X 6 = 175602 cu ft/yr =1313000 gal/yr = 5443 tons/yr. (amt.) waste/year in dry stack. LAGOON STORES 52 AC. IN OF RUNOFF, WASHWATER ETC. PER YEAR. Amount of Plant Available Nitrogen (PAN) Produced Per Year 300 animals X76 lbs X .75 collected = 17100 lbs PAN /Yr (PAN from N. C. Tech. Guide Std. 633) 52 AC IN WASTE IN LAGOON X 20 LBS PER AC IN = 1044 PAN.( AVERAGE PAN OF 20 LBS./AC. IN FROM SAM BINGHAM BASED ON NUTRIENT TEST IN SIMILIAR OPERATIONS.) Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N * Acres Lbs. N Month of mlivv buA # No. Type Per Ac. Utilized Application rJee�e� RYE 3643 715 724C2 CORN -SIL 14.7 156 21.8 3302 MAY SMGR HAY 2 100 If 2180 OCT 3643 18 724C2 CORN -SIL 14.7 156 3.8 592 MAY SMGR HAY 2 100 IT 380 OCT 4801 1 724C2 FES -PAST 2.7 100 8.1 730 FEB 3643 5 4A CORN -SIL 20 220 17.8 0 ---- SMGR HAY 2 100 If 290 OCT 3643 25 724C2 FES -PAST 2.7 100 15.5 910 DEC 3643 16 724D2 FES -PAST 2.5 94 18.5 1739 JUL 4800 1 724C2 FES -PAST 2.7 100 19.4 1940 DEC 3643 6 724C2 FES -PAST 2.7 100 21.2 2120 FEB 3643 17 724C2 FES -PAST 2.7 100 6.2 620 JUL 3643 34 724D2 FES -PAST 2.5 94 6.9 491 JUL 3643 35 724D2 FES -PAST 2.5 94 17.2 1425 MAR 3643 29 1724D2 IFES-PASTI 2.5 941 34.3 1 1425 1AUG Total 1190.7 118144 2 i©© Q S�3 C2 e)O y7i t to G46 C� O S50 i Q 2 Ct •5ct Producer: JAVAN CALTON Location: LOCATED ON CALTON DAIRY ROAD 6 MILES NORTH OF BOSTIC NC Telephone: 704-245-0638 Type Operation: DAIRY Number of Animals: 300 COWS (Design Capacity) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied.. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and .the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities.. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based ori typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. 1 Name sof Farm: } WASTE UTILIZATION PLAN AGREEMENT CALTON DAIRY Owner/Manager Agreement I (we) understand and will follow and implement the specification and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we).know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface wasters of the state from a storm event less severe than the 2.5 -year, 24-hour storm. The approved plan will be filed on-site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: _JAVAN CALTON (Please print) - 1-11 Signature: _�JW��Jj //j Date: Name of Manak0r (I f different from owner) : Signature: Date: Name of Technical Specialist: (Please print) ALBERT MOORE Affiliation: DISTRICT CONSERVATIONIST, NRCS Address (Agency): NATURAL RESOURCES CONSERVATION SERVICE ROOM 202 FED BLDG, 121 S. MAIN ST. RUTHERFORDTON, NC 28139 Signature: a tu_ d r) Date: 'S 12 -!n 9 18. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments,. berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as ,trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected,regularly for evidence of erosion, leakage, or discharge. 19. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 20. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 8 method which does not cause drift from the site during application. No ponding should occur in order. to control conditions conducive to odor or flies and provide uniformity of application.. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or . when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that no more than 20 to 25 percent of the leaf area is covered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with. a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop on bare soil. 11. Animal waste shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present. (See Standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, - drainageways or wetlands by a discharge or by over - spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge directly into water courses, and only then at agronomic rates provided the application causes no runoff or drift from the site. REQUIRED SPECIFICATIONS fcontinoed) 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. Lagoons and other uncovered waste containment structures must maintain a maximum operating level to provide adequate storage for a 25 -year, 24-hour storm event in addition to the one (1) foot mandatory freeboard. 7 REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by.runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to the assessment of civil penalties of $10,000 per day by the Division of Environmental Management for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he shall provide MRCS with a copy of a written agreement (sample enclosed) with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic. crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System _(ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by DEM. [See FOTG Standard 393 - Filter Strips and Standard 390 (Interim) - Riparian Forest Buffers.] 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the Technical Reference - Environment file for guidance.) REQUIRED SPECIFICATIONS (conUnued) 7. Liquid waste shall be applied. at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a 6 ,.., :. � .... r.. ':. i': :;.r::, i",< � �.,>. �. ::.. (� .: [�n s... - . i S'.. Y ' 31 1 £ i :3.:..\. '..•i-, NCDA A .onamie.Divrsron :� QO.aRee „ o .� <.. y; Grower.• Calton, Javan jCopies To.• County Extension Directofi .w<<; �'�.. • 660 Calton Rd. USDA-NRCS-Rutherford Sample LD• Waste Code: ALD Bostic, NC 28018 WasteAnalysis USDA-NRCS-Rutherford e�7UYt Farm: Federal Building, Room 202 121 South Main St. Rutherford County Rutherfordton, NC 28139 ,. .... �.. �, a.., ..� ... ...:::.... < :,:F F .: .., :.:. .'>, �.. ..<� r „a ,..... is Y ,.. a?.:: ... ., •.i' N P K Ca mg S Pe Mn Zn Cu B Mo Cl C rotal 35.0 VL 19.1 44.6 94.6 28.7 11.0 42.4 1.01 0.53 0.47 0.27 INN L VL M M L M M M M M NO3 NH4 Na Ni Cd A Al Se Li pH SS ON DM% CCB% ALE OR -N 25.5 6.09 Urea L NCACSP Manual NC-ACSP-WMP Waste Management Plan Statement ADDENDUM TO NC-ACSP-2 1. A waste management plan for the operation which benefits by Agriculture Cost Share Program CPO 9 S N - .9'7.. to Z!2 - QLhas been developed in accordance with N.C. NRCS Technical Guide specifications. The waste management plan accounts for the environmentally safe treatment, storage and application of all animal waste generated by the operation. 2. The waste management plan includes maps -and soil losses of the fields to which animal waste is to be applied. 3. The Cooperator(s) have signed, agreed to the conditions of .the waste management plan and received a copy of the waste management plan. 4. A copy of the waste management plan with original signatures is a -permanent part of the District's cooperator file. 5. Any changes to the size or type of animal operation will require that the waste management plan be revised and new signatures obtained. Technical Representative Date I October 1996 Page VI -47 ,y ` Lagoon Closure Plan Javan Calton . Rutherford County SPECIFICATIONS The lagoon will be agitated with a PTO driven chopper pump for sufficient time to create a slurry from the sludge. Waste will be applied in a manner not to exceed the hydraulic loading capacity of the soil and not to exceed the crop nitrogen requirements. If sludge or build up is still evident a drag line or front end loader will remove the remaining containments. Closure of this operation must be done without runoff of the effluent. Do not land apply while it is raining or when the ground is saturated. These three lagoons will be breached to NRCS standard or probably cosmetic grading to the entire dam area. The breach area or the total dam area will be seeded according to NRCS standards. Waste analysis will be shown. Map of fields for applying animal waste will also be shown. T' LAGOON CLOSURE PLAN NAME:_ Javan Calton LOCATION: on SR1745 just off Sunshine 660 Calton Road Bostic Rd. in Sunshine Bostic, NC 28018 Tract 3643 Rutherford County Phone: (704)345-0638 COUNTY: Rutherford Date Prepared: LAT./LONG: 35°27'0" 81°47'30" HU NO.: 03050105070040 Regional Division of Water Quality Phone: (919)764-2132 Plan prepared by: Donald Morrison NCACSP Technician (704) 287-4817 See attached waste analysis report dated: l F ` q 7 NOTE: NRCS or SWCD personnel must be onsite while the lagoon is being closed for them to certify the closure of the lagoon GENERAL Lagoons Nos. lA and 1B were constructed in 1971. for a dairy operation. 1B was designed to catch the solid and lA would trap all the liquid. These lagoons served 100 head dairy. Mr. Calton moved this operation across the road to increase his number of milking cows. He leased the facilities at lA and 1B for 5 years to another dairyman. Lagoon No. 2 which was built and ready for use in 1979 became two small for his operation. He abandoned it in 1978. He moved his animal waste system in a system designed for 300 cows which was cost shared with NCACSP funds. VOLUME TO BE REMOVED Lagoon lA is 75'x75' with a depth of 8 feet. Total volume of waste to be removed (liquid and sludge) is 201,196 gallons. Lagoon 1B is 150'x50' with a depth of 3 feet. Total volume of waste to be removed (liquid and sludge)'is 107,038 gallons. Lagoon No. 2 is 300'x75' with a depth of 5 feet. Total volume of waste to be removed (liquid and sludge) is 491,436 gallons. LAND APPLICATION OF WASTE Buffer areas along creeks and roads will be honored. Most of this waste will be applied to fescue pasture. Pounds of nitrogen will result from waste analysis which will be shown in the waste analysis section. Amount of nitrogen per crop, per acreage will be calculated and shown. %A, 9 '-rr a� �(.c)b1,?r6'f Ix = dd we bbl- acro ' Tnvelina Gun r ;Wuufi W wow 2.2(j.." i ' Hard Hose Traveling Gun System COMPUTATIONAL WORIKSHEET J J' ,.. 1. Farm Number (Identification) qJ Field Number (Identification) 7 /G 2. Irrigation System Designation . Existing Irrigation System New/ Expanded Irrigation System 3. Number of Travel Lanes # Interior Lanes # Exterior Lanes _,[feet] Length of pull(p) # Interior Lanes # Exterior Lanes _ jfeet] Length of pull(L2) # Interior Lanes # Exterior Lanes _[feet] Length of pull(L3) 4. Wetted Diameter _ Z- [feet] From field data sheet 5. Spacing / z Q Hydrant Spacing [feet] �� [as percent of wetted diameter] 6. Hydrant Layout V Multiple Hydrants Single Hydrant Excessively spaced Hydrants 7. Read the irrigated area per travel pull for the given wetted diameter from the appropriate table and column based on pattern, spacing, and travel lane location Travel Lane Length (Ll) Interior orxterior (Lane/Hydrant) q5- (a) Acres start end of pull from TableIE r-F :22 Column 0. (b) Acres middle portion of pull (LI) *;q 1 {Pull Length t [feet] X Wetted Width [feet]} /43,560 (c) Acres stop end of pull from Table Column 1 �® Total acres for Travel Lane.Length (Ll) (Sum: a + b + e) --) v Travel Lane Length (U) Interior or /E-senor (Lane/Hydrant) , 1) J 5 (a) Acres start end of pull from Table EL�'7v Column ` 3 , q q AW (b) Acres middle portion of pull (I,1) {Pull Length;fZ5-[feet] X Wetted Width Za 1 [feet]) / 43,560 (c) Acres stop end of pull from Table Column —IL—Tot—a—, acres for Travel Lane Length (L2) (Sum: a + b + c) Travel Lane Length (I,3) Interior or !/Exterior (Lane/Hydrant) ! --0.9 F(a) Acres start end of pull from Table Column R "b7 (b) Acres middle portion of pull (L1) {Pull Length b [feet] X Wetted Width _ Zq I [feet]) 143,560 �— (c) Acres stop end of pull from Table Column Total acres for Travel Lane Length (13) (Sum: a + b + c) S. Multiply the tabulated irrigated acreage value per travel pull by the number of pulls of each category in the field_ Sum all of these and this is the total irrigated acreage for the field. jQ ,p (a) Acres per Travel Lane Length (Ll) X Z. # Lanes = Zo,o Acres _ (b) Acres per Travel Lane Length (L2) X [ # Lanes Acres -2, to (c) Acres per Travel Lane Length (L3) X 1 # Lanes = 7,6 Acres `Z7` Total CAWMP Wettable Acres for fi Od (Sum: 8a + 8b + 80 Hard Bose Traveling Gun System FIELD DATA SHEET * I Trawling Gun Field Data stied, 2/20199 Make and model number sin er Reil VKoAO_Q S,,; a 4 103 2. Hose length ofeet] and hose inside diameter (ID)_ ZS inch] 3. Gun make and model number tZ 4. Gun nozzle sized [iinch], ring orifice, taper bore orifice. 5. Gun arc angle _3, O [degrees] 6. Travel lane spacing [feet]. Indicate whether uniform, . random. Number .of exterior�h Brants Number of interior hydrants 7. Gun wetted diameter feet]. measured, seed on �4— (use , S "' S. Gun pressure 70 fpsi]. observed at working gauge, determined from gun charts, calculated (show calculations) **9. Operating pressure at hose reel [osi]. observed at working gauge, ** 10. Supply fine size provided by owner. PP y [inch] (from pump to last hydrant). ** 11. Supply One length feet (maximumpumping distance). **12. Supply line tYPe QVC, . aluminurr4:....: ; ** 13. Pump snake and model number . ** 14. Pump capacity, [gpm]. **15. Engine make and model number or **16. Electric motor horsepower and rpm fhp] [rpm] Note: It is strongly recommended thatoperating pressure at the reel and gun wetted diameter be field determined. — * Locate each hydrant on a copy of the map. Indicate the start and stop of the sprinkler cart for each travel lane and show distance traveled. Show the location of the supply line. Irrigated acres will be determined by travel lane ** Optional data, furnish where possible. *** Information furnished by uoxzi� and/or ignatu= of Owner orFacility Representative ' V -01M C4 14y, Printed Name of Owner or Facility Representative Signature of Technical Specialist Printed name of Technical Specialist . Date Date *** Only the person or persons collecting the data should sign the data sheet. PPPp7A&,ki w ....................................................................... See attached map showing the fields to be used for the utilization of waste water. Field No. 7-15 Application of Waste by Irrigation Soil Type Crop Application Rate (In/Hr) 724C2 NT -CORN SIL 0.4 SM GR SIL Application Amount(In.) FI�-;`1 ; THIS TABLE IS NOT NEEDED IF WASTE I9 NOT BEING APPLIED BY IRRIGATION. HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for 360 days of temporary storage and the temporary storage must be removed on the average of once every _12 MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation _91.0 Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of Operation: Although the lagoon is designed for 12 months of storage, it will be pumped two times a year. It will be pumped twice each year during May and again in October. The following pumping rates will be used with the Long traveling gun that is now on the farm: See the attached irrigation compupations and irrigation map., There were two abandoned lagoons on the farm. One of these lagoons has been closed out. A copy of the lagoon closure plans is attached. The second -lagoon will be closed out according to NRCS standards. E NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. The manure will be spread with a 3500 gallon'GEHI Slinger -spreader wagon. The volume of manure to spread will be about 11480 cu. ft. per month X 12 months = 137760 cu ft per year.. The dry stack will need to be cleaned out about every 2 months. 11480 cu ft per month X 2 = 22960 cu. ft. X 7.48 gal/cu. ft = 171741 gal per 2 months. 171741ga1/2 mo./ 3500 gal/load = 50 loads per cleanout. Each full load will contain about 55-60 lbs of N. 4 * This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Carolina to -have a nutrient management plan that addresses all nutrients. This plan only addresses,Nitrogen. Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land (see Required Specification 2]) Tract Field Soil Crop Lbs. N * Acres Lbs. N Month of # Type Per Ac.. Utilized Application * See footnote for Table 1. Totals from above Tables Acres Lbs. N Utilized Table 1 190.7 18144 Table 2 Total 190.7 18144 Amount of N Produced 18144 •jEh-- Deficit 1 9 -5!3 C) 3 Amount of Waste Produced Per Year(gallons, ft3,.tons, etc.) 300 animals X14 gal./cow X 1 cu. ft/7.48 caal. X .75 collected x 60 days =25267 cu ft/ 60 days Direct rainfall (Dec -Jan) 8.19" - evap 2.0" = 6.19" X 7755 sg ft manure outructure = 4000 cu ft/ 2 months. Total storage: 25267 cu ft + 4000 cu ft = 29267 cu ft/ 2 mo. X 6 = 175602 cu ft/yr =1313000 gal/yr = 5443 tons/yr. (amt.) waste/year in dry stack. LAGOON STORES 52 AC. IN OF RUNOFF, WASHWATER ETC. PER YEAR. Amount of Plant Available Nitrogen (PAN) Produced Per Year 300 animals X76 lbs X .75 collected = 17100 lbs PAN /Yr (PAN from N. C. Tech. Guide Std. 633)' 52 AC IN WASTE IN LAGOON X 20 LBS PER AC IN = 1044 PAN.( AVERAGE PAN OF 20 LBS./AC. IN FROM SAM BINGHAM BASED ON NUTRIENT TEST IN SIMILIAR OPERATIONS.) Applying the above amount of waste -is a big job. You should plan time and have appropriate equipment to apply the waste in a timely, manner. The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of MJjJ"e* 1 ` # No. Type Per Ac.* Utilized Application �0 - RYE .� 3643 715 72402 CORN -SIL 14.7 156 21.8 3302 MAY SMGR HAY 2 100 " 2180 OCT 3643 18 724C2 CORN -SIL 14.7 156 3.8 592 MAY SMGR HAY 2 100 if 380 OCT 4801 1 72402 FES -PAST 2.7 100 8.1 730 FEB 3643 5 .4A CORN -SIL 20 220 17.8 0 ---- SMGR HAY 2 100 if 290 OCT 3643 25 72402 FES -PAST 2.7 100 15.5 910 DEC 3643 16 724D2 FES -PAST 2.5 94 18.5 1739 JUL 4800 1 724C2 FES -PAST 2.7 100 19.4 1940 DEC 3643 6 724C2 FES -PAST 2.7 100 21.2 2120 FEB 3643 17 72402 FES -PAST 2.7 100 6.2 620 JUL 3643 34 724D2 FES -PAST 2.5 94 6.9 491 JUL 3643 35 724D2 FES -PAST 2.5 94 17.2 1425 MAR 3643 29 724D2 FES -PAST 2.5 941 34.3 1 1425 AUG .L %.0 L. al I L7u. / �101YY I 2 pppppppp LV 0-811 CD 0 0 � ....i.:....rVY.•Y.i::•:::.v�.... vv::::...:. r .. 'f ..:: i:::.:..:n.v:•.. is vv �:::.:.: ...v...\+:::: n::::f ........vr v'?a:ii•: ii?i::aiii:>. Producer.: JAVAN CALTON Location: LOCATED ON CALTON DAIRY ROAD 6 MILES NORTH OF BOSTIC NC Telephone:704-245-0638 Type Operation: DAIRY Number of Animals: 300 COWS (Design Capacity) ' RECEIVED VYATER C3llAU d SEU101N1 (OCT 1 1 1999 Non-DiscL3rge Permil&g The -waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the .crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities.. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste onsaturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result -in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. 1 L 8 0 WASTE UTILIZATION PLAN AGREEMENT CALTON DAIRY Owner/Manager Agreement I (we) understand and will follow and implement the specification and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface wasters of the state from a storm event less severe than the 25 -year, 24-hour storm. The approved plan will be filed on-site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: _JAVAN CALTON (Please print) 7 Signature: Date: .- 1';t, -`i? Name of Man er(If different from owner): Signature: Date: Name of Technical Specialist: (please print) ALBERT MOORE Affiliation: DISTRICT CONSERVATIONIST, NRCS Address (Agency): NATURAL RESOURCES CONSERVATION SERVICE ROOM 202 FED BLDG, 121 S. MAIN ST. RUTHERFORDTON, NC 28139 Signature: atu_d r) Date: S 12 :!n E y 4 18. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 19. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 20. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. method which does not cause drift from the site during application. No ponding should occur in order. to control conditions conducive to odor or flies and provide uniformity of application.. B. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that no more than 20 to 25 percent of the leaf area is covered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop on bare soil. 11. Animal waste shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present. (See Standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over - spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge directly into water courses, and only then at. agronomic rates provided the application causes no runoff or drift from the site. REQUIRED SPECIFICATIONS (continued) 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. Lagoons and other uncovered waste containment structures must maintain a maximum operating level to provide adequate storage for a 25 -year, 24-hour storm event in addition to the one (1) foot mandatory freeboard. 7 REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to the assessment of civil penalties of $10,000 per day by the Division of Environmental Management for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement (sample enclosed) with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic. crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by DEM. [See FOTG Standard 393 - Filter Strips and Standard 390 (Interim) - Riparian Forest Buffers.] 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the Technical Reference - Environment file for guidance.) REQUIRED SPECIFICATIONS fcontinued) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a C-7