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HomeMy WebLinkAboutWQ0014834_AROHistoricCompleteFile_20190208State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Mr. Bill G. Heim, Plant Manager NACCO Materials Handling Group, Inc. 2040 Morganton Road Lenoir, North Carolina 28645 Dear Mr. Heim: M 1W � E N Fi December 31, 1997 lei T `, JAN ITI Subject: Permit No'WQ0014834 NACCO Materials Handling Group, Inc. Wastewater Recycle System Caldwell County In accordance with your application received. December 30, 1997, we are forwarding herewith Permit No. WQ0014834, dated December 31, 1997, to NACCO Materials Handling Group, Inc. for the continued operation of the subject wastewater recycle system. . This permit shall be effective from the date of issuance until December 31, 2002, and shall be subject to the conditions and limitations as specified therein.. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within thirty (30) days following receipt, of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447, Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding. If you need additional information concerning. this matter, please contact Rick Moore at (919) 733- 5083 extension 527. Sincere �7 __�_/A. Preston Howard, Jr., P.E. cc: Caldwell County Health Department Aslrev l+le=' egR oona'-Office, -Water Qualify Section Technical Assistance and Certification Unit Non -Discharge Compliance/Enforcement Unit P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5083 FAX (919)•733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH RECYCLE SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO NACCO Materials Handling Group, Inc. Caldwell County FOR THE continued operation of a 3,000 GPD wastewater recycle system (previously operated as a pretreatment system) consisting of two, 1,000 gallon sedimentation/oil skimmers, four, 5 gallon bag filters, a 10,000 gallon storage tank, an 800 gallon ultra filtration unit, a 200 gallon nano filtration unit, a carbon filter, a 200 gallon reverse osmosis unit, an ozone generator, and a 5,000 gallon storage tank to serve NACCO Materials Handling Group, Inc., with no discharge of wastes to the surface waters, pursuant to the application received December 30, 1997, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until December 31, 2002, and shall be subject to the following specified conditions and limitations: 1. This permit shall become voidable unless the facilities are operated in accordance with the conditions of this permit, the approved plans and specifications, and other supporting data. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. The facilities shall be properly maintained and operated at all times. 4. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division of Water Quality (Division) accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of the request will be considered on its merits and may or may not be approved. 5. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those actions that may be required by this Division, such as the construction of additional or replacement treatment or disposal facilities. 6. The residuals generated from these treatment facilities must be disposed in accordance with General Statute 143-215.1 and in a manner approved by the Division. 7. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. 8. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge (including discharge into the City of Lenoir's collection system) of any wastewater resulting from the operation of this facility. 9. Diversion or bypassing of untreated wastewater from the treatment facilities is prohibited. 10. Any monitoring deemed necessary by the Division to insure surface and ground water protection will be established and an acceptable sampling reporting schedule shall be. followed. 11. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper operation of the subject facilities. 12. The Permittee or his designee shall inspect the wastewater recycle facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall maintain an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of three years from the date of the inspection and shall be made available to the Division or other permitting authority, upon request. 13. Any duly authorized officer, employee, or representative, of the Division may, upon presentation of credentials; enter and inspect any property, premises or place on or related to the recycle system at any reasonable time for the purpose of determining compliance with this permit, may inspect or copy any records that must be maintained under the terms and conditions of this permit, and may obtain samples of groundwater, surface water, or leachate. 14. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15A NCAC 2H .0205 (c)(4). 15. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division in .accordance with North Carolina General Statute 143-215.6A to 143-215.6C. 16. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. 17. Noncompliance Notification: The Permittee shall report by telephone to the Asheville Regional Office, telephone number (704) 251-6208, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a basin or tank, the known passage of a slug of hazardous substance through the facility, or any other unusual circumstances; b. Any process unit failure, due to known or unknown reasons, that renders the facility incapable of adequate wastewater treatment, such as mechanical or electrical failures of pumps, aerators, compressors, etc.; c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility; or d. Any time that self-monitoring information indicates that the facility is not in compliance with its permit limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within five (5) days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. 18: Upon classification of the facility by the Water Pollution Control Systems Operators Certification Commission (WPCSOCC), the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the WPCSOCC. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of 15A NCAC 8A .0202: The ORC of the facility must visit each Class I facility at least weekly and each Class H, III, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of 15A NCAC 8A.0202. 19. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. Permit issued this the thirty-first day of December, 1997. NORTH C "OLIVA EN ONWNTAL MANAGEMENT COMMISSION -/-A. Preston Howard, Jr., P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0014834 Permit No. WQ0014834 December 31, 1997 - ENGINEER'S CERTIFICATION Partial Final I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the project,- for the Project Name Location and County Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance and intent of this permit, the approved plans and specifications, and other supporting materials. Signature Registration No. Date 4 r I April 1, 2005 Don Mills, 5200 Greenville Boulevard Greenville, NC 27834 Subject: Rescission of Wastewater Recycling Permit Permit No. WQ0014834 -- Nacco -Materials Handling Group Caldwell County To Whom It May Concern: Michael F. Easley, G6vemor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division -of Water Quality .......-. Cn MJ``� i )' t, G J: n Reference is made to your request for rescission of the subject Wastewater Recycling Permit. Staff from the Asheville Regional Office has confirmed that this Permit is no longer required. Therefore, in accordance with your. request, Wastewater Recycling Permit No. WQ0014834 is rescinded, effective immediately. If in the future, you wish again to operate a non -discharge system, you must first apply for and receive a new Wastewater Recycling.Permit. Operating a non -discharge system without a valid Wastewater Recycling Permit will subject the responsible party to a civil pen' alty.of up to $25,000 per day.- If ay: If it would be helpful to discuss this matter further, please do not hesitate to contact the Asheville Regional Office. Sincerely, Alan W. Klimek, P.E. [[�' AWK: edh cc: Caldwell County Health Department Asheville=-Aqufgr-Protection`Regional Supervisor - Groundwater Protection Unit Land Application Permits & Compliance Unit Technical Assistance and Certification APS Central Files Fran McPherson, DWQ Budget Office N6ne f Carolina Aturally North Carolina Division of Water Quality . 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Intemet: h2o.enr.state.nc.us 512 N. Salisbury St. Raleigh, NC 27604 .. FAX (919)'733-2496 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper - _ Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources February 1; .2005 To: Bev Price . Aquifer Protection Asheville Regional Office From: . Ed Hardee fir" Land Application Permits& Compliance Unit Aquifer Protection Section Subject: Rescission' Request Nacco Materials. Handling Group WQ0014834, Wastewater Recycling Cadwell County Alan W. Klimek, P.E. Director Water vision of Quality ! 4 •i 44Tz- ^:s The Aquifer Protection Section has received a request for rescission of the following permit: WQ0014834, issued to-Nacco Materials Handling Group. I have attached a copy of the annual fee invoice, letters and permit rescission form for information to determine if the rescission can be issued. In the 2004 request letter to Fran McPherson the reference was to the stormwater permit' Which has, been rescinded. If you have any questions on this matter, feel free to contact me at (919) 715-6.189. N One Carolina wati�ra!!� Aquifer Protection Section 1636 Mail Service Center . Raleigh, NC 27699-1636 Phone (919) 733-3221 Customer Service Internet: http://gw.ehnr.state.ne.as 2728 Capital Boulevard Raleigh, NC 27604 - FAX (919) 715-0588 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer- 50% Recycled/10% Post Consumer Paper Permit Rescission Form nformation to be filled out by Central Office: Facility Name: Nacco Materials Handling Group Permit Number: WQ0014834 Regional Office: Asheville County: Caldwell Date Rescission Requested: 1/31/2005 Permit Expiration: 12/31/2002 Received Original Request: ® Central Office Regional Office Form of Received Request: ® Letter Signed Annual Fee Invoice Other Information to be filled out by Region: Please Check. Appropriately: �✓ Site Visit Performed, Groundwater Concerns Addressed Render Decision for Rescission of the Above Referenced Permit: ll Approved ❑ Denied Note: If approved this permit will become inactive in the BIMS database and will not be billed through the division billing system. Complete if Approved: Rescind Immediately Reason for Approval�iacr13 i rQ ��2 S�,STl./Y1 1S C12dr yGYW�ii�L� Hal aaijlil iu.Qri- C� ��s. cilr�ad k��zn rQ.rnay.c�^ T��rt u�� no1�rew�,dt-v zt '; )S)Saes, r4:14c� /d -I- S Pirn�il . 1 li�.frt 1�1�-� t&►Y, �irn ala^AWr— (c�/y�mi/,atfrC-� ,$�`Y��TCIi lt,.�i JhG���w�� I A A 'I, Signature of Certifier:,_ %„/Grl/,it,czc Date Certified: .5'aZ3-0,5- Return Completed and Signed Form to the Aquifer Protection Program Section auk, -1 0 MATERIALS HANDLIF.__�aROUP, INC. _ 170 5200 Greenville Boulevard, NE Greenville, NC 27834 252-931-5274 Fax 252-931-5355 e-mail: aaiwelsh a.nmha.com January 25, 2005 NC DENR — Division of Water Quality 1617 Mil Service Center Raleigh, NC 27699-1617 . Re: Permit No. WQ00T14834 Lenoir, NC Facility We are in receipt of an invoice for the annual permit fee for the above permit. The Lenoir Facility was closed in 2004, as indicated on the letter submitted to the NC DENR — Division of Water Quality on April 27, 2004 Please let me know if there are anydifficulties in rescinding the permit Sincerely, tJ� J rey M. elsh Safety and nvironmental Engineer . w 1 Enc.: April 27, 2004 L tier from Elmo Meeks to NC DENR -'DWQ NORTH CAROLINA DEPARTMENT OF :NVIRONMENT AND NATURAL RESOURCES, 2005PR000810 INVOICE Annual Permit Fee . This annual fee is required by the North Carolina Administrative Code. It covers the administrative costs associated with your permit. It is required of any person holding a permit for any time during the annual fee period, regardless of the facility's operating status: Failure to pay the fee by the due date will subject the permit to revocation. Operating without a valid permit is a violation and is subject to a'$10;000 per day fine. If the permit is revoked and you later decide a permit is needed, you must reapply, with the understanding the, permit request may be denied due to changes in environmental, regulatory, or modeling. conditions. Permit Number: W00014834 Caldwell County Nacco Materials Handling Grp Don Mills Nacco Materials Handling Group 5200 Greenville Blvd Greenville, NC 27834 Annual Fee Period: 2004-12-01 to 2005-11-30 Invoice Date: 01/11/05 Due Date: 02/10/05 Annual Fee: $300.00 Notes: 1. 'A $25.00 processing fee will be charged for returned checks in accordance with the North Carolina General Statute 25-3-512. 2. Non -Payment of this fee by the payment due date will initiate the permit revocation process.- Remit rocess:Remit payment to: . NCDENR - Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 4. Should you have any questions regarding this invoice, please cointact the Annual Administering and. Compliance Fee Coordinator at 919-733-5083 extension 210 ANNUAL PERMIT INVOICE (Return This Portion With Check) :'Permit Number: W00014834 Caldwell County Nacco Materials Handling Grp Don Mills Nacco Materials Handling Group 5200 Greenville Blvd Greenville, NC 27834 Annual Fee Period: 2004-12-01 to 2005-11-30 Invoice Date: 01/11/05 Due Date: d2/10/05 Annual Fee: $300.00 Check Number: ATERIALS HANDLI��ROUP, INC. April 27, 2004 tE: NACCO Materials Handling Group, Inc. — Lenoir Plant Closure Mrs. Fran McPherson NCDENR — Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Elmo L. Meeks Plant Engineering & Environmental Manager NACCO Materials Handling Group 2040 Morganton Blvd. voice (828) 759- 8164 Lenoir NC 28645 fax (828) 754-0847 Dear Mrs. McPherson, This correspondence is to convey information pertaining to the closure of the NACCO Materials Handling, Inc. Lenoir Plant. On April 14, 2004 the Lenoir Plant ceased all manufacturing. All processes have been removed and equipment has been shipped to other manufacturing sites. We are presently preparing to auction all remaining assets, a public auction will be held on May 11, 2004. All remaining assets are scheduled to be removed from the facility by June 30, 2004. This letter also serves as official notice to NCDENR — Division of Water Quality of our closure. We are requesting to rescind our Stormwater Permit NCG030079 effective immediately. With the end of my employment scheduled for May 28, 2004, your new contact will be Jeff Welsh (Greenville Safety and Environmental Engineer). 'Jeffs office is located in our Greenville, NC Plant. Effective May 28, 2004 all inquiries or correspondence should be directed to Jeff. Contact information is as follows. Telephone - (252)931-5274 FAX - (252) 931-5355 Postal address NACCO Materials Handling Group, Inc. 5200 Greenville Boulevard, NE Greenville, NC 27834 E-mail Address- agjwelsh@nmhg.com If you have any questions, Jeff may be reached at the address or telephone numbers indicated above. Best regards, Elmo L. Meeks Plant Engineering & Environmental Manager State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Derr T. Stevens, Director CERTIFIED MAIL RETURN RECEIPT REQUESTED Bill G: Heim �Wm A�i • • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES May 4, 2001 to 0_' FS V4 MAY 1 0 20011 Nacco Materials Handling Group l R 2040 Morganton Blvd. SW Nd F' WATER MIKI"rY Lenoir, NC 28645 y2� i MHEVIL C IREGW •,-&Subject: Notice of Violation/Notice of Intent to Enforce Permit No. WQ0014834 Nacco Materials Handling Group Land Application of Wastewater Residuals Caldwell County AA D ar Bill G. Heim: This letter is to notify you that our records indicate a violation of your Permit No. WQ0014834. The Non -Discharge Compliance and Enforcement Unit of the Division of Water Quality has no record of receiving . your 2000 Annual Report which was due on March 1, 2001. This is a violation of the Monitoring and Reporting Requirements detailed in Part TII. of your Non -Discharge Permit. - Please submit the 2000 Annual Report within 15 days of receipt of this letter. Please reference the state issued Permit Number when providing the requested information. All information should be signed and submitted in triplicate to the attention of Brian Wrenn at the letterhead address. Nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with all applicable state laws and regulations. The promptness of your response and any additional information that you wish to submit will be considered by the Director prior to deciding on the appropriate enforcement action to be taken. If you have any questions regarding this request, please do not hesitate to call Brian Wrenn of our Central Office staff at 919-733-5083 ext. 529. Sincerel , Kerr T. Stevens. cc: Non -Discharge Compliance / En orcement Unit Non -Discharge Permitting Unit eA-sheuille_-Region&0ffice-D, Technical Assistance and Certification Unit Central Files 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-733-0059 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper :22 NACCO HR P.01 MATERIALS HANDLING GROUP, INC. James A. Rogers, Safety & Environmental Engineer NACCO Materials Handling Group 2040 Morganton Blvd. voice (828) 769-S201 Lenoir NC 28645 fax 759-8277 Telephone Facsimile Transmittal TO: Jim Reed Fax No. 828 251 6452 Number of pages inclusive: 2 Comments: Thank you for reviewing this correspondence. To our knowledge we do not have any Part III reporting requirements and are somewhat confused with the reference in the Subject section to Land Application of Wastewater Residuals. We don't do that. I can be reached at 828 — 759 — 8201 We are in a state of transition to which Terry Albrecht DPPEA and Monte Wall Lenoir POTW are familiar, While this transition is outside of the purvey of the May 4" NOV, I will be prepared to discuss this with you as well. Thank you. 1 I�Clll LOreN��'-er1v��'� �s J 0 /A lt f2tl�L� S CLQ 5 �S 1 13:22 NACCO HR State of North Carolina -_ Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Kerr T. Stevens, Director CERTIFIED MAZI. RETURN RECEIPT REQUE.S�'ED Bill G. Heim Nacco Materials Handling Group 2040 Morganton Blvd. SW Lenoir, NC 28645 Dear Bill G_ Heim: A NCDENR NORTH CAROLINA DEPARTMENY OF ENVIRONMENT AND NATURAL RESOURCES May 4, 2001 Subject: Notice of Violation/Notice of Intent to Enforce Permit No, WQ0014834 Nacco Materials Handling Group Land Application of Wastewater Residuals Caldwell County P.02 This letter is to notify you, that our records indicate a violation of your Permit No. WQ0014834, The Nan-Disebarge Compliance and Enforcement Unit of the Division of 'Nater Quality has no record of receiving your 2000 Annual Report which was due on March 1, 2001. This is a violation of the Monitoring and Reporting Requirements detailed in Part III. of your Non -Discharge Permit. Please submit the 2000 Annual Report within 15 days of receipt of this letter. Please reference the state issued Permit Number when providing the requested information. All information should be signed and submitted in triplicate to the attention of Briab Wrenn at the letterhead address. Nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with all applicable state laws and regulations. The promptness of your response and any additional information-ftiat you wish to submit will be consideired by the Director prior to deciding on the appropriate enforcement action to be takers_ If you have any questions regarding this request, please do not hesitate to can Brian Wrenn of our Central Office staff at 919-733-5083 ext. 529. Sincerel , Kerr T. Stevens_ cc:;. Nott -Discharge Compliance I Enorcement Unit Non -Discharge Permitting Unit Asheville Regional Office Technical Assistance and Certification Unit Central Files 1617 Mail Service Center, Raleigh, North Carolina 27699.1617 'telephone 919.733-5053 Fax 919.733-0059 An Equal OpporttwiLy Affirmative Action Employer 50% recycled/10% post -consumer paper TOTAL P.02 r DuCharme, McMillen & Associates, Inc. H November 14, 1997 Mr. Jim Reid Environmental Engineer State of North Carolina Dept. of Environment, Health & Natural Resources Interchange Building 59 Woodfin Place Asheville, NC 28801 Re: NAACO Materials Handling Lenoir, North Carolina Caldwell County Account #95964 Dear Mr. Reid: Tax Consultants 6610 Mutual Drive Fort Wayne, IN 46825 Phone: (219) 484-8631 Fax: (219) 482-8152 CE MAV, I E Enclosed is detail concerning the pollution control equipment at the above referenced taxpayers manufacturing facility. This facility produces OEM parts for forklift truck manufacturers. The information attached has been supplied and verified by the on-site Environmental Engineer, Mr. Jim Rogers. We invite you to make arrangements to visit the facility, if necessary. If someone else in your office handles the wastewater exemption, please forward that section to the correct person. We appreciate your time and attention to this matter and look forward to a swift resolution. Please call me with any questions, or you may contact Mr. Rogers at 704- 758-9911, extension 201. Sincerely, q - 'ou 4L-, J. Michael Boykin Senior Consultant JMB/jks Enclosure lC�-z-5� by e117 �7 120 �oy ers - NG rvr►�-a.s- CC: Mr. Jim Rogers, Naaco Materials Handling, Lenoir, NC - 97- v/ n Atlanta Boston Canada Chicago r Cincinnati Cleveland Columbus Dallas/Fort Worth Denver Detroit Fort Wayne Hartford Houston Indianapolis Kansas City Los Angeles New York City Philadelphia Phoenix San Antonio San Francisco Naaco Material Handling G: Lenoir, North Carolina Control Equipment Listed as M&E B12 to Exemut IYear OftDepr. Depreciated I Asset No. Descrintion Comments Aca. Cost Factor Value tanks, 1-2,000 gal. tank holding water after process) 301650 Powder Coat Paint System Installed to eliminate wet spray system. No air or 1991 453,392 47% 213,094 solid waste product. Components are washed with a phosphatizing solution. Go through bake -off oven and after burner to remove cured powder coat overspray residue and dewater wastewater sludge. 2534 Solvent Disposal System Still which distills used solvent into usable 1994 17,030 71% 12,091 chemicals, solids disposed /"� 1-10.16 Wastewater Tb%tmerit-Sys ('-]; )Z- Ni no -filtration &-Evaporation^ -- y�_ lG 996-:== 78,-966= = 85"/0 --67121 50081 Shot Recovery System Bag House 1996 36,800 85% 31,280 50065 Powder Coat Paint System Installed to eliminate wet spray system. No air or 1996 - 1,753,040 85% 1,490,084 solid waste product. Components are washed with a phosphatizing solution. Go through bake -off oven and after burner to remove cured powder coat overspray residue and dewater wastewater sludge. TOTALS Citi r We are requesting a partial exemption on both Powder Coat Paint Systems because they ' were installed to abate reduced, or prevent the pollution of air or water as a byproduct of their function. As such, we feel that they qualify under the statute for partial exemption. 5 2,407,924 $ 1181 11/14/97 te.of.North Carolina. epartment of Environment , t and ,Natural Resources. Asheville. Regional Office Division of.Water Quality, James B. Hunt, Jr. _Governor Wayne McDevitt, Secretary December.31, 1997 -ID NCDENR,.-. NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Mr. J.' Michael Boykin DuCharme' MicMillen & Associates, Inc. 6610 Mutual Drive Fort Wayne, Indiana 46825 Subject: Tax Certification Process Water Recycle Facility NACCO.Materials Handling Caldwell County De Ir, Mr. Boykin: :i�."Transmitted-herewith is.Tax Certification Number TCS563 covering the construction and operation of process water recycle facilities at.NA000 Materials Handling Group, Inc. as described 'in non- di_;charge permit number WQ0014834. The Company may use.this Certification to obtain tax benefits in keoping with the.appropriate Statutes. Detailed descriptions of these pr_icess water recycle facilities are available in the files of the Di.,ision of Water Quality. Sincerely, A. Preston Howard, Jr., P.E. Eri .,losure xc Caldwell County Health Department Caldwell Co.....Tax Assessor's Office. NACCO James R. Reid 59 Woodfin Place, Asheville, North Carolina 28801 Telephone 704-251-6208 Fax 704-251-6452 An Equal Opportunity Affirmative Action Employer DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH TAX CERTIFICATION NUMBER TCS563 (Franchise/privilege; Amortization; Property) In accordance with the provisions of the General Statutes of North Carolina (G.S. 105-122(d), 105-130.10, 105-147(13), 105-275(8), this is to certify that,: NALCO MATERIALS HANDLING GROUP, INC. 2040 MORGANTON BOULEVARD, LENOIR,..N. C. 28645 CALDWELL COUNTY. HAS BEEN • ISSUED " Non�Discharge Permit Number WQ0014834 for the continued operation of a process.water recycle system-consisting-of,.liquid holding tanks, nano ..filtration apparatus, evaporation equipment, reverse osmosis units, an o.one`!-'generator,'.spill containment tank, fourth stage of counter cur.'rent:`,rinse.system, along with associated pumps, piping, and control apparatus.. Iwie Environmental Management Commission and the Department of Environment and Natural Resources have found that the facility: a. has',been constructed or installed; .b. complies with the requirements of the Commission; C. is'being effectively operated in accordance with the terms and conditions of the permit, certificate of approval, or other�':document.of approval issued by the Commission; and d.' has.as'.its,primary rather than incidental purpose the reduction of water pollution resulting from the discharge of sewage and waste. I<r3sued at Raleigh; North.Carolina, this the 31st day of,December, 1997 by „,the Director.'�:,'of . the North Carolina Environmental Management Commission and'the North Carolina` Department of Environment and Natural R:2sources . 1 . ' A. Preston Howard, Jr., P.E. of North Carolina rtment of Environment Vatural Resources -leville Regional Office ,ision of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary WATER QUALITY SECTION December 30, 1997 Mr. Jim Rogers Nacco Materials Handling'Group, Inc. 2040 Morganton Boulevard Lenoir, North Carolina 28645 Dear Mr. Rogers: 1•• NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Recycle Permit Nacco Materials Handling Caldwell County In accordance with our earlier telephone conversation, please complete the "Recycle Facilities" form which follows. If there is a copy of the pretreatment permit which the City issued (when Nacco discharged process wastewater), please send it with the completed "Recycle" form. In order to issue the tax certification for year 1997, please fax (today if possible) completed "Recycle" form to: Rick Moore Fax # 919-733-0719. Please send by overnight mail or Fed Ex a check (payable to NC -ENR) in the amount of $400.00 to:(check should be received on December 31, 1997) Jim Reid NC Division of WQ 59 Woodfin Place Asheville, NC 28801 Your cooperation is appreciated. Please call me at 704-251- 6208 if there are questions. pncerely, James R. Reid Environmental Engineer 59 Woodfin Place, Asheville, North Carolina 28801 Telephone 704-251-6208 Fax 704-251-6452 An Equal Opportunity Affirmative Action'Employer FROM: Nancy Owens Permits & Engineering Jim Reid ARO SUBJECT: NACCO Materials Handling Group, Inc. Process Water Recycle Certificate.of Approval Number WQ0014809 Caldwell County In accordance with our conversation of this morning, please,find the requested information below: Company Name & Address: NACCO Materials Handling Group, Inc. 2040 Morganton Boulevard Lenoir, North Carolina 28645 Company Contact & Phone Number James A. Rogers, Safety & Environmental Engineer 704-758--9911 (Ext 201) FLOW 40,000 gpd WASTEWATER CODE 58 (Metal.Forming)& 57 (Metal Finishing) CONSULTING FIRM DuCharme, McMillen & Associates, Inc. 6610 Mutual Drive Fort Wayne IN 46825 11 :. 17 1134/31b4z:)G l j State of North Carolina Department of Environment and Natural Resources Asheville Regional Office Division of Water Quality James B. Hunt, Jr., Governor- Wayne overnorWayne McDevitt, Secretary NUL)tNK Post -it° Fax Mote 7671 To o G S Co./Dept. Phone # _ tlAut U1 i -- LZ - d =7" Dagen' am RCE3 From r ca. AIC Phone# q _ �� / Za S F-0 WATER QUALITY SECTION December 30, .1997 Mr. Jim Rogers Nacco Materials Handling Group, Inc. 2040 Morganton Boulevard Lenoir, North Carolina 28645 Subject: Recycle Permit Nacco Materials Handling Caldwell County Dear Mr. Rogers: In accordance with our earlier telephone conversation, please complete the "Recycle Facilities" form which follows. If there is a copy of the pretreatment permit which the City.issued (when Nacco discharged process wastewater), please send it with the completed "Recycle" form. In order to issue the tax certification for year 1997, please fax (today if possible) completed "Recycle" form to: Rick Moore Fax # 919-733-0719. Please send by overnight mail or Fed Ex a check (payable to NC -ENR) in the amount of $400.00 to:(check should be received on December 31, 1997) NC Division of WQ ' .,% 59 Woodfin Place -$_Asheville, NC 28801 Your cooperation is appreciated. Please call me at 704-251- 6208 if there are questions. ncerely, James R. Reid Environmental Engineer 59 Woodfin Plaoe, Asheville, North Carolina 28801 Telephone 704-251-6208 Fax 704-251-6452 An Equal Opportunity Affirmative Action'Employar 7� 11:JU 7042516452 r^� NCDENR State of NorLh Carolina _ Department of Environment, health and Natural Resources Division' of Environmental Management Non -Discharge Permit Application Form (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) 1. GENERAL INFORMATION: RECYCLE FACILITIES 1. Applicant's name (please specify the name of the municipality, corporation, individual, etc.): NACCO Materials Handling Group, Inc. PAGE 02 2. Print Owners or Signing Official's name and title (the person who is legally responsible for the facility and its compliance): Bill G. Heim. Plant Manager 3. Mailing address: 2040 Morganton Blvd SW City: Lenoir State: NC Zip: 28645 Telephone Number.( 7R4 ) 7SR-9911 L. Project Name (please specify the name of the facility or establishment - should be consistent on all documents included: Industrial Wastewater Recycling System 5. Location of Recycle Facility (Street Address): 2040 Morganton Blvd SW City: Lenoir State: NC Zip: 28645 G. Contact person who can answer questions about application: Name.- Elmo Meeks Telephone nutnber:( 704 ) 758-9911 x164 7. Latitude: 35dea 53' 52" ; Longitude: 81deg 33' 47" or recycle facility location $. Application Date: 1 7-30-97 y. Fee Submiaed: S 400.00 [The permit processing fee should be as specified in 15A NCAC 214.0205(c)(5).j 10. County where project is located: Caldwell 11. PERMIT INFORMATION: 1. Application No. (will be completed by DEM): 2. Specify whether project is: new; renewal*; modification For renewals, complete only sections I. II. and applicant signature (on page 5). Submit only pages I and 5 (original and three copies of each). Engineers signature not required for renewal without other modifications. 3. If this application is being submitted as a result of a renewal or modification to an existing permit, list the existing permit number and its' issue date 4. Specify whether the applicant ig public or private. ETO.,M: RF 02/95 Page 1 of 6 997 11:30 7042516452 NCDENR PAGE 03 INFORMATION ON WASTEWATER,' ' 1. Nature of Wastewater_ % Domestic, - % Commercial; _ 1 n0 % Industrial; % Other waste (specify); 2. Please provide a one or two word description specifying the origin of the wastewater, such as school, subdivision, hospital, commercial, industrial. apartments, etc.: Industrial Proces";'Wastewater 3. Volume of recycle water generated by this project: inn n gallons per day 4 R%planation of how recycle water volume was determined: , average daily flowmeter values 5. Brief project description: Industrial Process waste water recei��Pd nnd r1paned thr„_a seri of filtration media and the water is retu ng -d- to thp-plant-for re-11se IV. DESIGN INFORMATION Provide a brief listing of the components of the recycle facilities, including dimensions, capacities, and detention times c tanks, pumping facilities, high water alarms, filters, ponds, lagoons, etc.: Influent roes to 2 @ 1000 gal sedimentation/oil skimmers: then to 4 0 5 cal bagfilters; then to 10,000 gallon storage; then to 800 gallon ultra filtration; then to 200 gallon nano filtration; then to carbon filter; then to 200 gallon reverse osmosis; then to ozone generator; then to 5000 gallon storage; -then -to return to .plant. Each container except 'Carbon filter and ozone generator are installed with high limits which close off the successive upstream line. 2. Name of closest downslope surface waters: Sp ho r t..x sir t�. to 4 -suer- Greer 3. Classification of closest downslope surface waters: las established by the Environmental Manageme Commission & specified on page 4 of lois appliratiou - This classification must be provided by the appropriate Region Office prior to the submittal of the application). 4. if a power failure at the facility could impact waters classified as WS, SA, B, or SB, describe which of Ute measures a heing implemented to prevent such impact, as required in 15A NCAC 2H .0200: Power failure will not result in discharge, system storage and nine vo ume do not e7rceed containment (secondary) which exceeds Cleanwater Act requirements Influent must be pumped overhead to get into. the system. FORM: RF 02/95 Page 2 of 6 6. 177( 11;JU tU4"-/b1b4bZ f� NCDENR The facilities must conform to the following buffers (and all other applicable buffers): PAGE 04 Conforms to all below a) 400 feet between a lagoon and any residence under separate ownership; b) 100 feet between a surface sand filter and any residence under separate ownership; ' c) 100 feet between the recycle facilities aad any private or public water supply source; it 100 feetbetween the recycle facilities and any streams classified as WS or B and any waters classified as SA or SB; e) 100 feet between the recycle facilities iiid any oilier sireafi canal, marsh, coaxial waters, lake or impoundment; 0 50 feet between the recycle facilities and property lines. If any of the buffers specified in No. 5 above are not being met, please explain how the proposed buffers will provide equal or better protection of the Waters of the State with no increased potential for nuisance conditions: NIA :. 7. Are any components of the recycle facility located within the 100 -year flood plain? Yes; X No. If Yes, briefly describe the protective measures being taken to protect against flooding. THIS APPLICATION PACKAGE WILL NOT BE ACCEPTED BY TIRE DIVISION OF ENVIRONMENTAL MANAGEMENT UNLESS ALL OF THE APPLICABLE ITEMS ARE INCLUDED WITH THE SUBMI'T'TAL a. One original and Hirer; copies or the cuunplcted turd appropriately executed all)HLation fonn. b. The appropriate permit processing fee. in accordance with 15A NCAC 2H .0205(c)(5). C . %1ud(5e");n e f detailed plans and specifications if location map, a site trap whit A ttrr[ucctures. and property lines. ? Each sheet Strial 9aslTcwatet, �m1eT Jha not be limited to, Total Organic Caiysis, Total Halogenated ComvoundLl ar d sealed by a North Carolina Professional Engineer. a plans must te.s where any borings or hand auger samples were tak , al g with Dans and the first age of the s ifications must be signed cased. of the ypical wastewater nfifstrbe p �vided.' ?fieaannAethanes, include, COD, Chlorides, Phosphorus. Nitrates, Phenol, Total T e. If lagoons arc a pact of the facilities and the recycle water is industrial, provide a hydrogeologic description of the subsurface to a depth of 20 feet or bedrock, whichever is less. The number of borings shall be sufficient to define the following for the area underlying each major soil type at the site: sigiuf6ant changes in lithology. the vertical permeability of the unsaturated zone, the hydraulic conductivity of the saturated zone, and the depth of the mean seasonal high water table. f. Five copies of all reports, evaluations, agreements, supporting calculations, ctc., must be submitted as a part of the specifications which are signed and sealed by a North Carolina Professional.Engineer. Although certain portions of this required submittal must be developed by other professionals, iticlusion of these materials under the signature and seal of a North Carolina Professional Engineer signifies that he has reviewed this material and has judged it to be consistent with his proposed design. g. Five (5) copies of the existing permit ifa renewal or a modiCcation. FORM: RF 02195 Page 3 of 6 0 1��t 11:3Ju 7042516452 NCDENR PAGE 05 r is form must be completed by the approprlate . D1 M . regional office and included as a part of the project '_submittal -information. INSTRUCTIONS TO NC PROFESSIONAL - ENGINEER: The classification of the downslope surface waters (the surface waters that any overflow from the facility would flow toward). in which the recycle facility will be constructed must be determined by the appropriate DEM regional office. Therefore, you are required, prior to submittal of the application package,.- to submit this form, with items 1 through 7 completed, to the appropriate Division of Environmental Management Regionai Water Quality Supervisor (see page 6 of 6). At a minimum, you most include an 8.5" by 11" copy of the portion of a 7.5 minute USGS Topogtaphic Map which shows the location of the recycle facility and the downslope surface waters in which they will be located. Identify the closest downslope surface waters on the attached map Copy. Once the regional 'office has completed' the classification, reincorporate this completed page 'and the topographic map Into the complete application form and subunit the application package. 1. Applicant (specify name of the municipality, corporation, individual, etc.): 2. Name & complete address of engineering firm: Telephone number: ( ) 3. Project name: 4. Name of closest downslope surface waters: 5. County(ies) where the recycle facility and surface waters are located: 6. Map name and date: 7. NC Professional Engineers Seal, Signature, and Date: TO: REGIONAL NATER QUALITY SUPERVISOR Please provide me with the classification of the watershed where these sewers will be constructed, as identified on the attnche, map segment: Name of surface waters: Classification (as established by -du: Envirountcntal Management Commission): Proposed classification, if applicable: Signature of regional office personnel: Date: (All attachments must be signed) FORM: RF 42195 Page 4 of 6 1yy/ 11:30 7042516452 and Complete Address of Engineering Firm. ...,.e—W N . umber: ( NCDENR (� 1 State: Zip: Professional Engineer's Certitication: attest that this application for PAGE 06 has been reviewed by me and is accurate and complete to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with die applicable regulations. Although certain portions of this submittal package may have been developed by other professionals, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. North Carolina Professional Engineer's'St 4 Signature, and Date: Applicant's Certification: 1, Bill G. HeimIndustrial Taste Water attest that this application for has been reviewed y me and is accurate and complete to the best of my knowledge. I understand that if all Mquired parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomolece_ Signature Date — /Z�3d� 2 THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING Irll;~O1Z;tiATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF ENVIRONMENTAL MANAGEMENT WATER QUALITY SECTION PERMITS -AND ENGINEERING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FORM: RE 02/95 Page 5 of 6 7( 11. 3U U'iLU104UL NUI)LNK F'AUL e i ;ION OF E'N'VIRONMENTAL MANAGEMENT REGIONAL OFFICES (12/94) Fayetteville Pegional WQ Supervisor Wachovia Building, Suite 714 Fayetteville, NC 28301 (910) 486-1541 Fax (910) 486-0707 Anson Moon 59 Woodfin Place Robeson Asheville, NC 28801 Richmond (704) 251-6208 Sampson Fax (704) 251-6452 Scotland Avery Macon Buncombe Madison Burke , McDowell Caldwell Mitchell Cherokee Polk Clay Rutherford Graham Swain Maywood Transylvania Henderson Yancy Jackson Fayetteville Pegional WQ Supervisor Wachovia Building, Suite 714 Fayetteville, NC 28301 (910) 486-1541 Fax (910) 486-0707 Anson Moon Bladen Robeson Cumberland Richmond Harnett Sampson Hoke Scotland Montgomery . Pitt `�l�v�:' :g!,r: Re?i�nal �i�IQ Supervisor Post Office Box 1jJ-1 Washington, NC 27889 .. (919) 946-6481 Fax (919)975-3716 Beaufort Jones Bertie . Lenoir' Camden Martin Chowan Pamlico Craven Pasquotank Currituck Perquimans Dom Pitt Gates Tyrell Greene Washington Hertford Wayne Hyde Winston Salem Regional WQ Supervi,or 585 Waughtown Street Winston-Salem, NC 27107 (910) 771-4600 Fax (910) 771-4631 Alamance Rockinghgm Alleghany Randolph Ashe Stokes Criswell Surry Davidson Watauga Davie • Wilkes Forsyth Yadkin Guilford Wilson FORM: RF 0-1195 Mooresville Regional WQ Supervisor 919 North Main Street Mooresville, NC 28115 . (704) 663-1699 Fax (704) 663-6040 Alexander Mecklenburg Cabarms Rowan Catawba Stanly Gaston Union uedell Cleveland Lincoln Wake Page 6 of 6 Raleigh Regional WQ Supervisor Post Office Box 27687 Raleigh, NC 27611 (919) 571-4700 Fax (919) 571-4718 Chatham Nash Durham Northampton Edgecombe Orange Franklin Person Granville Vance Halifax Wake Johnston Warren Lee Wilson Wilmington Region. WQ Snpervisnr 127 Cardinal Drive Extension Wilmington, NC 28405-3845 (910) 395-3900 Fax(910)S50-2004 Brunswick New Hanover Carteret Onslow Columbus Pender Duplin State .of North Carolina Department of Environment and Natural Resources Asheville Regional Office Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary WATER QUALITY SECTION February 25, 1998 Mr. Bill G. Heim, Plant Manager NACCO Material Handling Group, Inc. 2040 Morganton Road Lenoir, North Carolina 28645. Subject: Dear Mr. Heim:. b 1 � • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Governor's Award for Excellence in Waste Reduction Based upon my observation of NACCO's operation (related to issuance of NACCO's wastewater recycle permit), the Company may wish submit an entry in the program, Governor's Award for Excellence in Waste Reduction. Attached are entry forms and sheets describing the program. Mr. James Rogers and Mr. Elmo Meeks were efficient and' helpful in matters related to NACCO's recycle permit. Your attention is appreciated. Please contact me at telephone number 704 -251. -6208 -if there are questions or matters with I could be of assistance. Sincerely, James R. Reid Environmental Engineer 59 Woodfin Place, Asheville, North Carolina 28801 Telephone 704-251-6208 Fax 704-251-6452 An Equal Opportunity Affirmative Action Employer