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WQ0011260_Residual Annual Report 2018_20190204
— FOUNDED IN 1870 38 CATAWBA AVENUE OLD FORT, NORTH CAROLINA 28762 January 25, 2019 NC Department of Environmental Quality Division of Water Resources Information Processing Unit 1617 Mail Service Center Raleigh NC 27699-1617 ECEROIE FEB @ , 2019 DW /DC* Office of the Mayor Subject: Town of Old Fort Annual Bioresiduals report, (calendar year 201RECENEDINDDFQI9'VR FEB - 4 2019 To Whom It May Concern: Non -Discharge Permitting Unit The Town of Old Fort operates a 1.2 MGD wastewater treatment plant (NPDES # NC0021229). The Town is no longer required to have a Pretreatment Program due to the lack of a sizeable industry. The Town has a bioresidual management permit, # WQ0011260, to process class A bioresiduals to be sold or given away to the public. The process consists of two 0.075 MG sludge holding tanks, a 0.7 meter belt press and an RDP lime pasteurization process with a covered storage pad. The solids are mixed with quicklime to raise the pH up to 12 or higher after two hours and 11.5 or greater after 22 hours to satisfy the vector attraction reduction requirement, and heat the solids to 70 degrees Celsius or greater to satisfy the PFRP requirement. The pH is tested immediately as the final product begins to be discharged from the pasteurization vessel, after two hours, and again after 22 more hours. The temperature is monitored at the pasteurization vessel inlet and outlet every thirty minutes. In March 2018, the Town of Old Fort distributed 26.71 dry tons of bioresiduals that had been produced in 2017. These residuals were given to a farmer for use on hayfields. These residuals were sampled for metals and nutrients in December 2017, and fecal coliform in February 2018. In all of 2018 the Town of Old Fort WWTP produced 9.41 dry tons of bioresiduals, which were sampled for metals and nutrients on December 27, 2018. These bioresiduals will be sampled for fecal coliform in February 2019. As always, untested biosolids are stored apart from those previously analyzed. In 2018 the Town replaced the electrical control panel for the belt press. Plans for replacing the electrical control panel for the lime/sludge handling equipment had to be put on hold because of greater than anticipated expense. Subsequently, because of control panel trouble the Town was unable to process bioresiduals from June 2018 through December 2018. During this time activated sludge was wasted to the WWTP Equalization Basin for processing at a later time. Also, due to May and September high flows due to rainfall, inflow and infiltration, some activated sludge was washed into clarifiers that were not in use at the time. This sludge will have to be manually removed at a later time. Enclosed with this narrative are copies of the operational logs and laboratory analyses of the bioresiduals. if you have any questions or require further information, please contact me at 828-668-4561. Sincerely, Anthony West Town of Old Fort WWTP ORC Land Application / Biosolids ORC 38 Catawba Ave Old Fort, ETC 28762 CLASS A ANNUAL DISTRIBUTION AND MARKETING/ SURFACE DISPOSAL CERTIFICATION AND SUMMARY FORM WQ PERMIT #: WQ0011260 FACILITY NAME: TOWN OF OLD FORT WWTP - YEAR 2018 PHONE: 828-668-4561 COUNTY: MCDOWELL OPERATOR: TONY WEST FACILITY TYPE (please check one): [ Surface Disposal (complete Part A (Source(s) and "Residual In" Volume only) and Part C) LIl Distribution and Marketing (complete Parts A, B, and C) Was the facility in operation during the vast calendar vear.? Yes LP] No Cj —to. If No skip parts A, B, C and certify form below Part A*: Part B*: Month Sources s() (include NPDES # if applicable) (drytons) Recipient Information eVolume Amendmnt/ Bulking Agent Residual In Product Out Name(s) Volume (dry tons) Intended use(s) January OLD FORT WWTP February NCO021229 March 1.41 1.19 2.6 MAX HENDLEY 26.71 HAY April " 2.34 2.13 4.47 May 1.28 1.06 2.34 June July August September October November December Total from FORM DMSDF (sup) Totals: Annual (dry tons): 5.03 4.38 9AI 26.71.. . Amendment(s) used: I LIME I Bulking Agent(s) used; _ * If more space is required, attach additional information sheets (FORM .DMSDF (supp)): Total Number of Form DMSDF (Supp) 0 Part C: Facility was compliant during the past calendar year with all conditions of the land application permit Yes (including but not limited to items 1-3 below) issued by the Division of Water Quality: [ No If No, Explain in Narritive 1. All monitoring was done in accordance with the permit and reported for the year as required and three (3) copies of certified laboratory results are attached. 2. All operation and maintenance requirements were compiled with or, in the case of a deviation, prior authorization was received. from the Division of Water Quality. 3. No contravention of Ground Water Quality Standards occurred at a monitoring well. "I certify, under penalty of law, that the above information is, to the best of my knowledge and belief, true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 7 ` 1 /25/2019 Signature of PEee Date Signature of Pr arer** (if different from Permittee) **Preparer is defined in 40 CFR Part 503.9(r) and 15A NCAC 2T .1102 (26) 1/25/2019 Date DFNR FnRKfi DMSDF (12/2006) ANNUAL. RESIDUAL SAMPLING SUMMARY FORM Please note that your permit may contiin additional parameters to be analyzed. The parameters can be reported in FORM RSSF - B WQ Permit Number: WQ0011260 Facility Name: TOWN OF OLD FORT WWTP -YEAR 2018 Residual Source WQ # or NPDES #: NCO021229 WWTP Name: TOWN OF OLD FORT WWTP Residual Analysis Data Laboratory: 1) 2) WATERTECH LABS RESEARCH & ANALYTICAL 3) ENVIRONMENTAL TESTING 4) 5) Parameter (mg/kg) Cone. Limit (nl, k )a Sample or Composite Date 12/27/18 12/19/17 12/27/16 12/22/15 12/15/14 Percent Solids (%) NA 57.5 48.3 45.8 47.7 49.7 Arsenic 75 2.13 < 1.99 < 2.18 < 2.06 <2.01 Cadmium 85 0.177 0.213 < 0.218 < 0.206 <0.201 Copper 4,300 138 166 137 152 160 Chromium NA Lead 840 .6.77 11.1 9.36 13.1 11.8 Mercury 57 0.133 0.246 0.127 <0.069 0.213 Molybdenum 75 9.7 1 10.3 10.4 8.32 4.83 Nickel 420 6.14 4.73 6.07 4.68 4.71 Selenium 100 < 1.72 < 1.99 < 2.18 <2.06 <2.01 Zinc 7,500 166 140 126 136 124 Total Phosphorus NA 1180 1780 1230 204 463 TKN NA 6190 7650 12700 4420 10700 Ammonia -Nitrogen NA 1500 1250 4840 960 1380 Nitrate and Nitrite NA 72.4 122 70.3 88.15 97.6 For surface disposal facilities the ceiling concentration limits listed in this form are not applicable. Reference the individual permit for metals limits. "I certify, under penalty of law, that this document was prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Signature of Preparer 1/25/2019 Date *Preparer is defined in 40 CFR Part 503.9(r) and 15A NCAC 2T .1102 (26) 1'�CAI� Cl1bA/1 OCQC /A•f /'f /1/1G\ ANNUAL RESIDUAL SAMPLING SUMMARY FORM - B Report all sampling analysis results for parameters not listed in FORM RSSF that are part of the WQ permit or were analyzed for over the past calendar year. Use additional forms as needed. WQ Permit Plumber: WQ0011260 Facility Name: .TOWN OF OLD FORT WWTP-YEAR 2018 Residual Source NPDES # or WQ#: NCO021229 WWTP Name: TOWN OF OLD FORT WWTP Residual Anal is Data Laboratory: 1) WATERTECH LABS , 2) RESEARCH & ANALYTICAL 3) ENVIRONMENTAL TESTING S. 4) 5) Parameter (mg/kg) Sample or Composite Date 12/27/18 12/19/17 12/27/16 12/22/15 12/15/14 Aluminum 2820 3410 3000 4400 2900 Calcium 385000 397000 327000 282000 314000 Magnesium 2530 2600 2600 1990 1850 pH 12.07 12.70 11.78 12.00 11.57 P.A.N. 2230 2670 4850 1610 3580 Potassium 444 496 656 669 559 Sodium 224 171 318 437 634 S.A.R. 0.099 0.074 0.152 0.22 0.3 "I certify, under penalty of law, that this document was prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. I am aware that there are significant penalties for. submitting false information, including the possibility of fines and imprisonment for knowing violations." Signature of Prep re . " *Preparer is defined in 40 CFR Part 503.9(r) and 15A NCAC 2T .1102 (26) 25-Jan Date MCKID E:nDRA DCCC - 0 ANNUAL PATHOGEN AND VECTOR ATTRACTION REDUCTION FORM (02T Rules) Facility Name: TOWN OF OLD FORT WWTP WWTP Name: TOWN OF OLD FORT WWTP Monitoring Period: From 1/1/2018 To WQ Permit Number: WQ0011260 NPDES Number: - NCO021229 12/31/2018 Pathogen Reduction (15A NCAC 02T .1106) - Please indicate level achieved and alternative performed: Class A: Alt_ A tfimejtemp) Ej Alt B (Al- Treatment)El A71. C (Prior Testing)® Alt.D (I To Prior Test) 4, Prods to Further Reduce Path, oaen� 4 If applicable to alternative performed (Class A only) indicate "Process to Fui rther Reduce Pathogens'": Compost 01 Heat Dreg E-7 Heat Treatment Thermopl the ED Beta Ray E2 Gmnma Ray E! Pp-swnuization Class B: Alt_ (1) Fc—cal Demsily D. Alt. ,(2) Process to Sigm ficanfly Reduce P atbo_gens 0 If applicable to alternative pemf'ormeml (Class B only) indicate `Process to SignMeantly Reduce Pathogens, ": Lime Stabilization AirDry inII Composfing EJ jAerobic Digestion Anaerobic Digestion If applicable to alternative performed (Class A or Class B) complete the following monitoring data: Parameter Allowable Level - in Sludge Pathogen Density g tY Number o Eacee- de s Frequency of Analysis Sample Type Analytical Tech-nique Geo. Mean axim Units Fecal Coliform 2 x10 to the 6th power per gram of total solids WN < 70 0 < 128 MPN/g 0 W EAR GRAB SM9221E CFU 1000 mpn per gram of total solid (dry weight) Salmonella bacteria (in lieu of fecal coliform 3 WN per 4 grams total solid (dry wei ht Vector Attraction Reduction (15A NCAC 02T .1107) - Please indicate alternative performed: Alt. l (VS reduction) Ej Alt. 2 (40-day bench) D Alt. 3 (30-day bench) L-J] Alt 4 (Spec. 02 uptake) Alt. 5 (14-Day Aerobic) 0 Alt_ 6 (AIL Stabilization Alt 7 (Drying - Stable) 0 jAlt. 8 (Drying - Unstable) Alt. 9 (Injection) 0 Alt. 10 (Incorporation) [2 No vector attraction reduction alternatives were performed CERTIFICATION STATEMENT (please check the appropriate statement) "I certify, under penalty of law, that the pathogen requirements in 15A NCAC 02T .1106 and the vector attraction reduction requirement in 15A NCAC 02T .1107 have been meet." "I certify, sander penalty of law, that the pathogen requirements in 15A NCAC 02T .1106 and the vector attraction reduction requirement in 15A NCAC 02T .1107 have not been suet." (Please note if you check this statement attach an explanation why you have not meet one or both of the requirements.) G6This determination has been made under my direction and. supervision in accordance with the system designed to ensure that qualified personnel properly gather and evaluate the information used to determine that the pathogen and vector attraction reduction requirements have been met. I am aware that there are significant penalties for false certification including fine and imprisonment." TONY WEST / ORC TONY WEST / ORC Preparer Name and Title (type or print) Land Applier Name and Title (if applicable)(type or print) / 1/25/2019 1/25/2019 Signature of P arer* Date Signature of L Applier (if applicable) Date *Preparer is defined in 40 CFR Part 503.9(r) and 15A NCAC 2T .1102 (26) ,- t , g� � Ir r0-1 Environmental Testing Solutions, Inc. Project name: Old Fort WWTP Collection date: 29-Jan-18 Date received: 29-3an-18 Sample identification: Sludge Grab - 5 Certif late of Analysis PO Box 7565 Asheville, NC 28802 Phone: (828) 350-9364 Fax: (828) 350-9368 Project number: 180129,500 Sample number: 155722 Parameter Method Result RL. Units Date Analvst Footnotes Analyzed %TS SM 2540 G 51 0.10 % 29-Jan-IS KEK Mulitple Tube Femientation Procedure . SM 922-1-E <92 92 W1PN 29-Jan48 . _ KEK Sample identification: Sludge Grab-6 Sample number: 155723 Parameter Method Result RL Units Date Analyzed Analvst Footnotes %TS SM 2540 G 46 0.10 % 29 Jan-18 KEK Mulitple Tube Fermentation Procedure SM 9221-E <93 83 MPN 29Jan-18 KEK Sample identification: Sludge Grab - 7 Sample number: 155724 Parameter Method Result R-L Units Date Analvst Footnotes Analyzed %TS SM 2540 G 39 0.10 % 29-Jan-18 KEK Mulitple Tube Fermentation Procedure SM 9221-E <70 70 MPN 29-Jan-18 KEK Footnotes: RL = Reporting Limit. Values are reported down to the Reporting Limit only. Date reviewed: NC Certification Number: 600 Data reviewed by: Kelley E. Keenan SC Certification Number: 99053 Signature: NC Drinking Water Certification Number: 37786 This report should not be reproduced, exept in its entirety, without the written consent of Environmental Testing Solutions. Inc. The results in this report relate only to the samples submitted for analysis. t� �h tJt+ alf - r - Environmental Testing Solutions, Inc. Project name: Old Fort WWTP Collection date: Date received: 22-3an-18 22-.1an-18 Certificate of Analysis PO Boa 7565 Asheville, NC 28802 Phone: (828)350-9364 Fax: (828) 350-9368 Project number: 180122.500 Sample identification: Sludge Grab -1 Sample number: 155649 Parameter Method Result RL Units Date Analyst Footnotes Analyzed %TS SM 2540 G 71 0.10 % 22-Jan-18 KEK - - - Mulitple Tube .Fermentation Pr=dure---_SA!i_922L=E-_--._- Sample identification: Sludge Grab - 2 Sample number: 1556446 Parameter Method Result RL Units Date Analyst Footnotes Analyzed %TS SM 2540 G 58 0.10 % 22-Jan-18 KEK Mulitple Tube Fermentation Procedure SM 9221-E <104 104 MPN 22-Jan-18 KEK Sample identification: Sludge Grab - 3 Sample number: 155657 Parameter Method Result R1. Units Date Analyst Footnotes Analyzed %TS SM 2540 G 55 0.10 % 22-Jan-18 KEK Mulitple Tube Fermentation Procedure SM 9221-E <99 99 MPN 22-.tan-18 KEK Sample identification: Sludge Grab-4 Sample number: 155658 Parameter Method Result RL Units Date Analyst Footnotes Analyzed %TS SM 2540 G 43 0.10 % 22-Jan-18 KEK Mulitple Tube Fermentation Procedure SM 9221-E <77 77 MPN 22-Jan-18 KEK Footnotes: RL = Reporting Limit. Values are reported down to the Reporting Limit only. Date reviewed: NC Certification Number: 600 Data reviewed by: Kelley E. Keenan SC Certification Number: 99053 Signature: @N NC Drinking Water Certification Number: 37786 This report should not be reproduced, exept in its entirety, without the written consent of Environmental Testing Solutions, Inc. The results in this report relate only to the samples submitted for analysis. RE5EARCk&ANA1YTiW -ZA LAORATORiES INC. For: Water Tech Labs, Inc. P.O. Box 1056 Granite Falls, NG 28630 Attn: Joe'Gragg Report of Analysis 1/imbig NC #34 Zv NC 437701 Client Sample ID: T6wn of Old Fort Sludge Lab Sample ID: 6094MI Site: Water Tech Labs Collection Date: UJ2711018 8:30 Parameter �- r. SAR Calc 0:099 PAN Calculation 2230 % Solids SM 2540B 57.5 % AW 12128/2018 Total Kjeldahl Nitrogen SM 4500 N Org 8-1957 (NH3 6100 mg/kg FK I i91201 9 D-11.997.) Ammonia Nitrogen SM 4500 NH3 D-1 997 1500 mg/kg FK 119/2019 Total Phbsphon-js- SM 4500 P E 1180 mglkg Bi 12/31/2018 Nitrate + Nitrite sM4600 NO3E - 72.4 rng/k.g DW 117/2019 1230 Alqrbinurii., Total SW 846 601 OD 2820 mg/kg JF 1/7/2019 Arsenic, Total SW 846 801 OD 2.18 mglkg JF 11712019 catifflum, Total SW 846 601 OD 0.177 -mg/kg JF if712019 Calcium, Total sw 846 601 OD 385000 -MgrKg JF 15/2019 Copper, Total. SW 846 601 OD 138 mg/kg JF 117/2019 Lead, Total SW 846 6010D 6.77 mg/kg JF 11712019 Magnesium, Total SW 846 601 OD 2530 mglkg JF 1/7/201.9 Molybdenum, Total SW 848 601. OD 9.70 mg/kg JF 117/2019 Potassium, Total $w 846 601 OD 444 mglkg JF 1/7/2019 Selenium, Total SW 846 601 OD -1.72 mg/kg JF 117/2019 P.O. Box 473 106 Short Street Kamersville, North Carolina 27284 Tel: F2k: 336M6.-0326 wWw.r5ndalabs.wm Page I —noPL—vi �� - y port of Analysis f AboMT0 1*E9� INC. 1i1012019 Client Sample lb: Town of Old Fort Sludge Lab Sample ID: :60949-01 Site: Water Tech Labs Collection Dater 1-2/2712018 .8:30 Parameter Method ; � � -. :Resblt �Urnts �F Anaivst�=Analysis'�DaEe/Time Zinc; Total SW 846 6016D 166 mg/kg JF 1/7/2019 Mercury, Total SW846 7471 B 0.133 mg/kg MM 1/812019 Nickel, Total SW846 Method 6010 C 6.14 fng/kg JF 1/7/2019 Sodium, Total SW846 Method 6010 C 224 mg/kg JF 1/7/2019 pH SW846 Method 9045 12.07 Std. Units. LP 1/7/2019 NA = not onalyzed = P.O. Box 473 106 Short Street Kernersdille, North Carolina 27284 Tel: 338 M6-2841 Fax: 336-996-0326 u�,r f� n' dalabssorrl Page 2 AGRONOMIC APPLICATION RATES FOR BIORESIDUALS After receiving the results from the laboratory analysis of the bioresiduals, the VVVVTP ORC will calculate nutrient and other chemical content of the residuals in pounds per dry ton. This will determine the application rate for the bioresiduals. Because of the high content of lime, the bioresiduals will almost always be applied according to the lime content and lime needs of the field. Usually this will work out to be two dry tons of bioresiduals per acre, which would be approximately equal to one ton of pure lime per acre, the NC Dept of Agriculture recommended amount. 2018 LIME CONTENT: Sludge dry weight, tons: 4.38 Lime dry weight, tons: 5.03 ( 1070 pounds lime per dry ton) Total (sludge + lime) dry weight tons = 9.41 Total (sludge +lime + moisture) wet weight tons = 18.09 52.0 % solids 2018 NITROGEN CONTENT: P.A.N. 2670 mg/kg 909 kg/ton; 2.20 pounds / kg; 1,000,000 mg/kg; 5.34 pounds PAN / ton, = 10.7 pounds PAN / acre; The smallest Realistic Yield for a soil in McDowell County is Porter's loam, stony which has realistic nitrogen rate of 120 lb / acre and a yield of 2.8 tons for fescue (hay). 2018 Phosphorus content: Total phosphorus =1780 mg/kg 3.56 pounds phosphorus / ton; = 7.12 pounds phosphorus / acre; The smallest Realistic Yield for soil in McDowell County is Porter's loam, stony which has an estimated phosphorus removal of 44 lb P205 / acre for fescue (hay). 2018 Potassium content: Total potassium = 496 mg/kg 0.99 pounds potassium / ton; =1.98 pounds potassium / acre; v OVIN OF OLD FORT WTASTE ATER T REATMEMT PLANT PEluWRT # VAU 011 0 0 gGRESIDUALS USA AGREEMENT By agreeing to adept the bulk Class A residuals, it is rec gnized mat the appi cat€M of these residuals is allowed under the cosdidons of tWis ag-reament. Land application of amass A residuals is € opsidered the beneficial reuse of a waste under -�A MCAC 02Tz -1-00, and has been deemed permitted under 15A NICAC OZT .1103(4) prnvided the uond trans of this agreement are met. Any action resulting in damages to surface water or ground", ter, m,kv fallu e to ibilai"j the conTffivarns oqc t' ;agreernent, is subject to NEC € ivis€€ n of vfater- Quality enrfdroeimnept acjon. Belk residuals shall not he land applied under the followring conaitio€as: a. if the residuals are likely to adversely affect a threatened or endangered species listed under section 4 of the Endangered Species Act or its designated c Licai hahittat; h. if the application causes prolonged nuisance conditions; c. if the land fails to assimilate the bulk residuals or the application causes the contravention of surf ace v;s.#ater or groundwater standards, d. if the land is flooded, frozen or snow-covered, vered, or is othenLvise in a con€ lion. such that runoff of the residuals w£o€ ld awir; e. Within the 100-year flood elevation, unless the bulk residuals are injected or incorporated within a 24-h€ ur ue€ io€i fallolming a residuals a -rid a -nffca soln eE=ent; f. Dudrig a measurable precipitation event iLe- greater than 0.c01inch per hourx, or within 24 hours fall wing a rainfall c-sent of 0-5 €Hens or grearte in a 24-hob pefiad; g. if the slope is grater than 1 for since applied ii u€€i resld€ais, or if the slope is girea€e: than 8% for injected or incorporate€ bulk 'Liquid residuals; h. if the soil pH is not r a£retalned at it 0 or greater, unless suicficlen t amounts of hine are applied to achieve a final soil ph' o<at least 5-0, or i -an agro is< pr Vdes . t€o E-d.- €gig t;�at e pH oil the soil, residuals and Urne rabture is suitable for the specifiked cr€:p. Anyapproved im.riations to yhe accelptable saii p :6_03 will be noteed in this pe€rnit; i. if the land does not have an. es�-a,Hshed etatd e cover unless the residuals are iororporated or injected within a 24-11our period foie€og a residuals land application event; !. €f L.dertica€ separation between the seasonal high eater table and the depth of residuals application is less than one fort; k. if the vertical separation of bedrock and the depth of residuals application is less than one foot; l_ Application excaa is -fin o icrats. -rhe person or en ft. accepting Elie bulk ass A residuals small .a_o the lest C f weir t-Ula [edge meet tl%A following application requimrs senr—q: i_ Residuals stockpiled for more than 14 days shall be covered; H. Application of bulk residuals shall r-tot omcc ur c ithin 103 feet of a public or private wrater supply source; ii. Application of bulk residuals shalt -not occur within 100 feet of any well, with the exceptions of Division approved monitoring wells; iv. - Application off lautk resadueis shall nut occur M�ethin 25 feet of surFb�ce waters. i he get ierator of the Class A butk residuals sha-H pmvide inforimaxion on the proper us Lt, of the residum Is, including informa-don on the. nuirlei-It witmi'll tresid-Lmls and rem-mm ended application rates. A copy of the label or infbmmatiori shc-attadied to bags or other contalners, as specMed in the labeling re q uirements under Cotieklie-rt 'U'Le ofl-he oarm- ft, U'S suffinciant. The apolicator or party accepting bulk residuals f-mm thc- Fermi` tee shall supply all third Parties receivAng bulk residuals with do cumely'aftion spedfivingthat a Ppil"-ation shall occurcansMer, it with the utilization agreentient I nstructions, in cludingwnimmict info rreta-t-Ion. for key personnel., shall be pFumn-ded to the applicator a rparty receMng bulk residuals inthe even�L tt,,at any pea d in the Utiflizat-0 agreement are not ,Lpirements n Met. A copy rig the Utilization Agreernerit shiall be maintained at -tile land application sfttes mihlen bulk residuals are being applied. a mm 0 0 m m m 0 0 0 0 m m 0 v __ 0 m m m e S m v m = m 0 W ts 0 m mz�_, W W L m 0 m m m 0 U: 0 m m 00 m a v = m W m = 0 m m am v am a m U 4 By accepting resid ua Is from the T ovam of Did Fart V -ea- steviste r Treatme nt Platt, i agree to made by. the !onand uss. conditions of their applicat Signed Gate Prant r7_ y Mailing A&-ress or- 7- Old Fort VOOMP / Moresiduals ORC Signed 2 � print DELIVERY LOCH: -f W, = na o I �, DATE DELIVERY [FIELD USED SEND ILOCATION IFOR 11AMILEAGE tIMILL AGE Am L A Li 'At I 1'7u Jj I N, 7S- xN L5 lb Aa4 LAND APPLICATION SITE INSPECTION — (BEFORE) 03-27-18, 08:00 am 1174 E. Main St, Old Fort NC 28762 Behind Auria facility Owner— Max Hend ley Approx 20 acres used as hayfield; In good condition with minimal growth; Only need to allow 25 feet from property lines 7""�(XJ-6A LAND APPLICATION SITE INSPECTION — (AFTER) 04-12-2018, 08:30 AM Site appeared to be in good shape, with no residuals distributed outside of boundaries. 3 --2-2 --1 � TOWN OF OLD FORT BIORESIDUALS agANAGEMENT FOP CjLj I f OFERA B BO q, LOG DATE: -- -- - E FML FROM OUTLET THERM- - -- . ` ` "c"anr Awc 9 tK TO OUTLET THERM P. -OMETER TO DISCHARGE_ ��Y PRODUCT NOT�G ; Tlt� DIGESTER START: � `'� ii P RI E6dTS Rey GB LIME P E". DIGESTER @ END- _ 'i®TAL GAL- LIME IM START: SLUDGE *rc%TAL Di�Y sl i LIME Emig: l.I % SOLIDS FROM BELT PRESS: -- TOT` LBS: 1 n °� SOLIDS OF FIIvAL PRODUCT: -/ 7• TOTAL VOLUME OF BIORESIDUALS,+ LIME + MOISTURE, IN TONS.- 5 , y Ll IMMED AFTER FINAL PRODUCT PH.- COLLECTION AFTER 2 HRS -2, a _, i �, a AFTER 24 HRS. iiMEIDATE COLLECT= _ , I rim �c OF SAMPLE: z ,IORREGYIt)N T© 23� C. r UNT OF SLUDGE AFTER BELT PRESS RUN- E PROCESSED IS MEASURED BY MEASURIN DEPTH OF DIGESTER BEFORE TOVM OF OLD FORT SIORESIDUAL.S MANA eEMENT FACILITY OPERATIONS LOG DATE: PERMIT t wonni 9260 TIME % SOLIDS FROM DIGESTER SLUDGE PUMP SPEED BLENDER TEMP F LIME LBSJUME TEMP. *F FEED PER P.v_ RATE LBSJDRY INLET LBS.lHR VVT. SLUDGE TEMP. *F P_V. OUTLET ''?)(; SI_LT DRESS START 0- M. SLUDGE f UME FIRST REACHES PAST. &0�a VESSEL INLET THERMOMETER t �� t,lZ 1'79 4 I ? IU l &j;l jig 15�0 f odd 13 9 f �G ' 030 14 9 4 r , fir f) 921 d i740 I'l LFi W I Illy )3cb ) n i3z, 5 Aw j L! 013 C. PASTEURIZATION VESSEL TIME FROM HNLET THERMOMETER TO OUTLET THERMOMETER- .27 -41 r l TIME FROM OUTLET THERMOMETER TO DISCHARGE: ANY PRODUCT NOT NEEMNG TIMEFrEMP REQUIREMENTS M RECYCLED THROUGH LME PROCESS. DIGESTER 0 START: Lf � DIGESTER @ END: H TOTAL GAL: /, 5 0 � SLUDGE TOTAL DRY wT LBs:. f 3 ! r 0-7 LIME @ START: -'9� LIME @ END:. Y (ao / OTAL LBS: 2 `-f U 4�- ) 02 c> SOLIDS FROM BELT PRESS; a) % SbUDS OF FINAL PRODUCT: ' TOTAL VOLUME OF BIORESIDUALS + LIME + MOISTURH, IN TONS: a % IMMED AFTER COLLECTION AFTER 214RS AFTER 24 HRS FINAL PRODUCT PH: % -ko } a _ e- -7 U 42. 9-6 TIME/DATE COLLECTED: o ! B L? - q - dw Lf- Lj -P k 0&1 c) zf .c f -f TIMEIDATE ANALYZED: LI -N -r 1 1(j - u - 1 & o 3!) y - -� TEMP_ *C OF SAMPLE � 5 a 1 od o TEMP. CORRECTION TO 25' C: o - O i - o :1 OPERATOR INITIALS: AMOUNT OF SLUDGE PROCESSED IS MEASURED BY MEASURING DEPTH OF DIGESTER BEFORE AND AFTER BELT PRESS RUN. c �cy� Lt �SLJ 06,i GJ i TOWN OF OLD FORT BIORESIDUALIS AGE ENT FAG6I=IT�( OpEF 'a'i�?NS LOG DATE: PERMIT #: WO0011260 PAST UR f�gi i t SSEL 3#ME FROM p� TIME FROM OUTLET THERMOM 'LET' THERMOM ANY P ETER TO DISCHARGE. ZMp �A,,,,L} OUTLET THERMOMETER:1 r a, UDT NOT .NEEn n MMFrM DIGESTER 0 START. ` DIGESTED IREWREMEMIs a THROUGH UM` PROC . EI D: � TOTAL GAL- l S- -7 0 LIME START:i LA 7 ' SLUDGE TOTAL °10 SOLIDS FROM BELT PRESS: L IME AID: c"L LSS: —, i 1 5 I . t1� �' SOLdDS OF FIIiIAL PRODUCT: LBS: i. 2 7 TOTAL VOLUME OF BIORESIJ)UALS + Lfii�dc � MOISTURE, 9N TOM . IMMEDAFI-ER t� PRODUCT P!-!: )ATE Cnt t� P- *C OF SAM- .22Mcyo-N TO COLLECTION 1-91 1, - X—fltc K. -- G,o AFTER 2 HRS i2. � T S-S U; t MEER 24 HRS. d�. Z � -oZ7-1 �a UNT OF SLUDGE PROCE AFTER ER BELT PRESS RUN- SS� IS MEASURED SY MEASURING DEPTH OF DIG€ s :_ ST€R B€FORE - 17-1 TOWNOF OLD FORT of RESIDUALS WMAGELIENT FACIUITy OPERATIONS LOG i IMF: FROM OUTLET THERMOMETER To DISCHMGE: a 14 t LJ_� BIER t31i E'1'ER; �•,� ANYPRODUCTMOT IS RECYCLED TIME TEMP REQUIRWEI�FS 1tGLi ? IREIB I� @ PRC DIGESTER a START: 7 Ems. ___,DIGESTER 0 END: �o fiS T®TAI_ t'sAl: / 5 -7 LIME @ START: SLUDGETOTAL DRY IqT LB& 21 LIME @ END- �5- F J TOTAL LBS: 2 �� 7 % SOLIDS FROM BELT PRESS: C• 3 a 1 SOLIDS _&F FINAL PR TOTAL VOLUME OF BIORESIDUALS -� LIME MOISTURE, TONS i3dUCT: — a •3 14 IMMED AFTER FINAL PRODUCT PH: COLLECTION AFTER 2 HRS AFi'ER TI1VdElDATE COLLECTED- : 0,S-6 I � , 24 HRS. `' a - 5 I r�tf LIME/l]A s —0-1 *C OF SAMPLE: CORRECTION TO 25 `C_ a j CJfI Z - U,l UNT OF SLUDGE PROCESSED IS MEASURE© By MEASURI r AFTER BELT PRESS RUN. NG DEPTH OF DIGESTER BEFORE Ml llill! rm if 3; 51 'The Town of Old Fort Wastewater Treatment Plant (WWTP) utilizes a lime pasteurization process to stabilize and transform its wastewater sludge into a beneficial product. Excess sludge from the waste treatment process is stored in two 75,000 gallon aerated sludge holding tanks. € lze sludge can be thickened there to 1.0 to 1.5 % solids, by turning the air off to the tank, allowing the solids to settle, and decanting the clearer liquid on top back to the headworks of the plans. The sludge is then pumped through pipes from the storage tanks to a Roediger 0.7 meter belt press. The belt press dewaters the sludge to a 16 to 18 % solids cake. From the belt press discharge the sludge cake is transported by conveyor to the RDP lime pasteurization equipment. The sludge cake is first mixed with lime in a large mechanical blender. The ratio of dry weight sludge to lime is 10 1.3 to 1.5. The lime raises the pH of the sludge cake to greater than 12.0 for a minimum of two hours, and greater than 11.5 for an additional 22 hours. The lime also raises the temperature of the sludge cake to above 70 degrees Celsius. The sludge/lime mixture (biosolids or bioresiduals) discharges into a pasteurization vessel which transports the biosolids to the final product conveyor while maintaining the 70 degree temperature for at least 30 minutes. The combination of increased pal, increased temperature, and time, as verified by tests run in the WWTP lab, meets the EPA 503 regulations for a Class A material. According to the EPA regulations, this process is an effective method of sludge stabilization and pathogen reduction, and results in an environmentally safe product with multiple beneficial uses. After discharge from the final conveyor, the biosolids are 41 to 50 % solids. The biosolids are stored on a covered and curbed asphalt storage paid, located next to the belt press building and lime equipment. The covered storage pad minimizes the effects of weather on the pile. The leachate from the pile is drained f um the storage pad black to the headworks of the plant. The pad is large enough to contain approximately 12 months of biosolids. The Town owns a spreader truck which will be used to distribute the biosolids on fields. The biosolids will be sold or given away to local farmers, nurserymen and landowners for use as a soil amendment or soil pH adjustment additive. Lime pasteurized biosolids from the Town of Old Fort will be attractive to several markets, including farming businesses and the private sector. Several large farming businesses and nurseries are located in the McDowell County area. These operations could use the lime pasteurized biosolids as a soil pH enhancer, and also to benefit from the organic and nutritional value of the biosolids. The litre pasteurized biosolids also have the ability to improve the physical properties of soil. In the private sector several farmers have expressed interest in rasing the lime pasteurized biosolids as a soil pH enhancer and low-grade fertilizer. The biosolids could also be used by the Town as a soil conditioner for landscaping, as well as fill material for soil rehabilitation projects. The Town's new spreader truck will greatly increase the Town's ability to distribute biosolids, eliminating the need to contract this work to others. USE OF LIME PASTEURIZED WASTEWATER BIOSOLIDS FOR SOEL MPROVEMENT AND PLANT GROWTH For farther technical guidance contact your County Agricultural Extension Service Agent. The 'Torun of Old Fort may be contacted at: Town of Old Fort 38 S. Catawba Ave. Old Fort, NC 28762 828-668-4244 41d Fort,. - . , - - , - Plant Tony West, ORC ,,"°. 6 91HAIR ICY In the method of lime pasteurization used at the Town of Old Fort Wastewater Treatment Plant residuals Management Facility, wastewater sludge is dewatered to 16 to 18 % solids and then mixed with quicklime in a large mechanical blender. During this process, the pH of the sludge is elevated to 12.0 and remains greater than 12.0 for at least 2 hours, and greater than 11.5 for 22 more hours. The temperature of the lime/ sludge mixture will be greater than 70 degrees Celsius (158 degrees Fahrenheit). The lime/sludge mixture (biosolids) is passed from the blender to a pasteurization vessel, which maintains the temperature of 70 degrees Celsius for at least 30 minutes. The combination of elevated pH and elevated temperature allows the biosolids to be classified as a Class A product according to the -EPA 503 regulations. The lithe - pasteurization method of producing biosolids is approved by the EPA as an effective method of sludge stabilization and pathogen reduction, and results in an environmentally safe product with multiple beneficial uses. These biosolids have value as a soil pal conditioner and as a low grade fertilizer. When used according to the recommendations in this brochure, this product may be used as a soil pH amendment for farmers, landscapers, gardeners and commercial enterprises. ,GENERAL USES.PROPERTIES AND PRECAUTIONS Lime pasteurized biosolids can be utilized advantageously by the local, large scale fanner as a soil pH enhancer and low-grade fertilizer. It can also be used by individuals wishing to enhance the pH of their lawns and gardens or any other area that may need a soil amendment. Lime pasteurized biosolids contain plant nutrients and may be considered a low-grade fertilizer. However, its main value is as a soil pH enhancer and as a soil conditioner. Lime stabilized biosolids are known to improve the physical properties of soil in the following ways: Enhanced aggregation — Lune stabilized biosolids increase the tendency of soil particles to stick together. Increased water retention — Allows sandy soils to hold water better. Improved permeability — Helps make clay or other heavy soils more friable and loose, reducing compaction. Improved aeration — Looser soil encourages root growth. Increases overall soil pH — Restores soil pH to optimum conditions for several commercial / agricultural products. Lime pasteurized wastewater biosolids are a product of municipal sewage. 'These biosolids meet the Class "A" requirements established by the EPA and NCDEQ. Contact with children and pets should be minimized and direct ingestion of lime stabilized biosolids should be avoided. Also, due to the highly alkaline nature of line pasteurized biosolids, prolonged contact with the biosolids should be avoided. As with agricultural lime, processed biosolids cannot be applied to any site that is flooded, frozen or snow covered, and adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored biosolids into any surface waters. Biosolids also cannot be placed any closer than 100 feet from any public or private water supply source (including wells), and no closer than 25 feet from any stream, river, lake or natural drainage way. Application of these biosolids is prohibited except in accordance with the User Agreement and Cold Port Wastewater Treatment Plant Land Application Permit WQ0011260. TOWN OF OLD FORT i rA t,all , In the unlikely event of a spill, the following actions will be taken immediately: l . Halt the source of the spill. If possible, move the spreader truck off of the road to a safe location. 2. Call Old Fort Waste Treatment Operator -in -Responsible -Charge (Tony West); Work: 668-4561. CeH: 442-2343. Inform him of all pertinent information and conditions. The ORC will relay this information to Old Fort Town Hall: 668- _4244.... . 3. Call 9-1-1. Report accident, if necessary. Notify McDowell County Sheriff s Department and Old Fort Police Department. Request local Fire Department if necessary. 4. The Old Fort Waste Treatment ORC (or his back-up) will go to the location of the spill as soon as possible after notification and make an assessment of the requirements for cleaning the spill. He will then notify the Old Fort Maintenance Department of any equipment and personnel requirements. 5. The Old Fort Waste Treatment ORC will then notify the North Carolina Department of Natural Resources: 296-4500. 6. The Old Fort Waste Treatment ORC will remain at the spill site and manage clean-up efforts to the satisfaction of NC environmental and/or law enforcement officials. He will maintain regular communications with personnel at Old Fort Town Hall. 7.. Witbin 24 hours of the spill the ORC will prepare a report detailing how the spill occurred and all actions taken. Town of Old Fort 5/20/05