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Home My WebLink AboutNC0023868_SIU drop request_20190129 4GC0 ,,p 47ci, C' o .y C(ty O teya fo n '4'8141g3 Robert C. Patterson,Jr., P.E. Water Resources Director January 29, 2019 RECEIVED/DEN Dw FEB 02 2019 Ms. Vivien Zhong Water Res o urce Division of Water Resources Perrn'tting Section Department of Environmental Quality 1617 Mail Service Center Raleigh,N.C. 27699-1617 Subject Request to drop Copland Fabrics Permit Number 0010 Dear Ms. Zhong, Copland Fabrics has ceased operations at their Burlington location. A final inspection was completed January 28, 2019 with company representative Joe Mabe. Copland's facility is currently acting as a storage warehouse. All dyes and chemicals are currently being stored and contained in such a way as to prevent harm to the WWTP. These chemicals will be transferred or disposed of off-site within the next couple of weeks. Copland will notify the City of Burlington once everything has been removed from the premises. Please find enclosed a copy of Copland's Inspection Report dated January 28, 2019 and an updated allocation table for the East Burlington Wastewater Treatment Plant. If you have any questions please feel free to contact Kristy King or myself at 336-222- 5133. Sincerely, RJciWZ Robert C. Patterson, Jr.,P.E. Water Resources Director City of Burlington Connecting the Triad and the Triangle 1302 Belmont Street—PO Box 1358 Burlington,NC 27216 Phone 336-222-5133—www.BurlingtonNC.gov SIU INSPECTION FORM 2018 Name Of Industry: Copland IUP# 0010 Q Address Of Industry: 1714 Carolina Mill Road IUP Expiration Date: >n Burlington,NC 27217 13/31/2021 n Industry Representatives: Title Joe Mabe Maintenance Manager POTW Representatives: Title sKristy King Industrial Pretreatment Specialist Date Of Inspection: 1/28/19 Time Of Inspection: 10:00 gimm Purpose of Inspection: Annual Other(Describe): Closing Inspection POTW to which IU discharges EBWWTP NPDES# NC0023868 .....c1 Is SIU currently in SNC? No If yes,for what? c) - PART I -INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS u Product ES i'`'0` 1'IoliP 3 Raw materials usedAK. NO rl oUI1." Manufacturing processes /NO 1.O e Categorical, if applicable YES/NO 44- Production rate dV NO a 15eA N Number of employees �/NO 2 Number of shifts YE /NO Comments: 5 nJ jPART II - PLANT TOUR- Visit all areas where wastewater is generated or where there are drains to the POTW. Q- Plant Tour Section A-PRODUCTION AND STORAGE AREAS < LJ 1. Are there floor drains in the production area? 'E /NO Where do they go? 3c 9e p In Uk,'L -? S S p r tf+iorn OcY 'L ►N) l oinc�e v'r�r w\ ".r 2. e production areas diked,contained,.er otherwise constructed in such a way as to prevent harm to the WWTP, especially from spills or slugs? YES&CD C ents: Ai/ Y�e-x,J c(^.'5 -1-tc pao kac pialrl�r SS , no process caw Is Ocrtkrri rlt� ;g: 3. Are there floor drains in the stbrage area? YE9/NO Where do they g O� —> SS 4. Are storage tanks and areas diked,contai •. or otherwise constructed in such a way as to prevent harm to the • WWTP,especially from spills or slugs? IMP/NO Comments: Q 5. Are process and storage tanks and pipes labeled? fEE/NO • 6. How are off-spec raw materials, and products disposed of? AJAI 7. When is the production area cleaned? 4/1 8. Is the wastewater from cleaning the production area discharged to the POTW? ( E '/NO 9. What non-process wastewaters are discharged to POTW? 1101 ie l-C Comments: I (2fv4y do wle5`�-i c ( 5 lam'1 Vn di SC tLY c Title. SIU Inpsection Form File name COMP.INSP App 7-D Revision data August 1,1994 1 Page 1 SIU INSPECTION FORM 2018 PART II -Plant Tour Section B -PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgeable about the syste YES/NO Comments: 2. Are all units operational? YES/NO /�<� 3. How often does operator/maintenanc erson check system? 4. Is there an operator for each shift9 YES/NO 5. How and when is sludge disp. ed of? 6. Is there a schedule for 0 eventative maintenance? YES/NO Comments: PART II-Plant Tour Section C - SAMPLING P T(S)AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? YES/ O If yes,name of lab. 2. If industry completes sampling,ask the indus representative to describe sampling procedures. Comments: /4 3. Is flow measurement equipment operati al? YES/NO Comments: ! / 4. Is there a calibration log for the fl meter? YES/NO Comments: Comments: PART III -EXIT INTERVIEW Review monitoring records and other SIU records required by IUP. 1. Are files well organized? YES/NO Comments: 2. Are sample collection/chain-of-custody forms filled out pro of y? YES/NO Comments: 3. Do results in files agree with reports sent to POTW? S/NO Comments: 4. Who has authority to shut down production sh d a spill or slug discharge gec r?�// 5. How does SIU inform employees of wh to call at POTW in case of spill/slug? If slug/spill plan is already required b OTW,review procedures. 6. Is SIU implementing slug/spill an? YES/NO Comments: Comments: INSPECTION RESULTS Slug/Spill Control Plan Needed? YES NO ll Comments,Required Or Recommended Actions: prod ue.`hn►t In0.s cease d *is -Cae\\\A-tL , vk a p-tA-m cy ez ciTiAno x a,v..A & Art Co* ba\e. \peev \ \Jec, d ik---e 9 e ce s-1✓ L 3\l\ \-)e (e.l ouel sooyk, Signature Of Inspectors) Date: 1-ZF-/) Signature of SUI Representative Date: Title. SIU Inpsection Form File name COMP INSP App 7-D Revision data August 1, 1994 Page 2 Workbook Name : 2018_update_allocation_noCopland, Worksheet Name: AT Printed.1/29/2019,1 17 PM Page 1 of 4 Allocation Table Spreadsheet Instructions Headworks last approved 02/02/16 1)Applicable Values should be entered in the Heavy Bordered cells Rest of worksheet is protected,password is Allocation Table updated 01/29/19 2)Formulas are discussed in the Comprehensive Guidance,Chapter 6,Section C Permits last modified. 01/01/17 3)HWA and AT worksheets in this workbook are linked Pollutant Names,MAHLs,Basis,and Uncontrollable load in this AT worksheet are automatically entered from the HWA spreadsheet This includes pollutant names in columns AT through BK NNW.,East Burlington NPDESi> NC0023868 FLOW BOD TSS Amn Industry Type Renewal Modification Date Permit Limits Permit Limits Permit Limits Permit IUP INDUSTRY NAMES Permit Pipe of Effective Effective Permit Conc. Load Conc. Load Conc Count (please Int alphabevary) number number Industry Date Date Expires MGD gal/day mg/1 lbs/da mg/1 lbs/day mg/1 1 Burlington Mfg Services 0004 0001 Textile 01/01/17 12/31/21 2 Carolina Dyemg and Fm 0003 0001 Textile 05/01/16 01/01/17 04/30/21 3 Engineered Controls 0019 0001 433 01/01/17 12/31/21 0 0120 12,000 4 Glen Raven Tech Fabrics 0008 0001 Textile 01/01/17 12/31/21 5 Graham Dyeing&Finishing 0015 0001 Textile 01/01/17 12/31/21 6 ITG Burlington House Fin. 0006 0001 Textile 01/01/17 12/01/21 7 Indulor 0089 0001 414 111 01/01/17 12/31/21 0 0050 5,000 r� Column Totals=> 0.0170 17,000 01 _ 1 Basis=> NPDES Design Design MAHL from HWA(lbs/day)_> NPDES Permitted Flow=> 12 0000 45036 22518 Uncontrollable Loadmg(lbs/day)_> 2.4835 7258 7539 Total Allowable for Industry(MAIL)(lbs/day)_> 9 5165 37778 14979 Total Permitted to Industry(lbs/day)=> 0 0170 0 0 MAIL left(lbs/day)=> 9.4995 37778 14979 Percent Allow.Ind.(MAIL)still available(%)_> 99.8% 100.0% 100 0% Percent MAHL still available(%)=> 79 2% 83.9% 66 5% 5 Percent MARL(lbs/day)_> 0 6000 2252 1126 HWA.AT Revised:November 2005 Workbook Name : 2018_update_allocation_noCopland, Worksheet Name: AT Printed.1/29/2019,117 PM Page 2 of 4 Allocation Table Headworks last approved 02/02/16 Allocation Table updated 01/29/19 Permits last modified 01/01/17 Po,w=>East Burlington NPDESii=> NC0023868 Ionia Arsenic Cadmium Chromium Copper Cyanide Lead Industry Limits Permit Limits Perrot Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Load Conc Load Conc Load Cone Load Conc. Load Conc. Load Conc Load Count (please lot niphabeheiy) number number lbs/day mg/1 lbs/day mg/1 lbs/day I mg/1 lbs/ mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day 1 Burlington Mfg.Services 0004 0001 0.80 2 00 2 Carolina Dyemg and Fm 0003 0001 _ 3 ineered Controls 0019 0001 0 0700 0.01 1.7100 0.17 2 0700 0 21 0 6500 0 07.- 0 4300 0 04 4 Glen Raven Tech.Fabrics 0008 0001 1 75 1 00 5 Graham Dyeing&Fmishmg 0015 0001 0 29 0 75 11 6 ITG Burlington House Fm 0006 0001 1 00 7 Indulor 0089 0001 0.3444 0.01 0 2624 0 01 Column Totals=> 0 0 0000 0.0070 , 401111 i 3.95721 0 0794 i 0 05401 Sludge Sludge AS/Nit/TF AS/Nit/TF Sludge Basis=> Design Ceiling Ceiling inhibition inhibition Stream Std Ceiling MAHL from HWA(lbs/day)=> 3002 40 1.5482 1 1784 37 2251 31 0490 3 5122 12 7913 Uncontrollable Loading(lbs/day)_> 528.17 0 0621 0 0621 0 3790 1.8289 0 8492 0 2423 Total Allowable for Industry(MAIL)(lbs/day)=> 2474 23 1.4860 1.1163 36.8461 29.2201 2 6630 12 5489 Total Permitted to Industry(lbs/day)=> 0 00 0 0000 0.0070 40111 3.9572 0.0794 0 0540 MAIL left abs/clay)=> 2474.23 14860 1.1093 32 8349 25.2629 2 5836 12.4950 Percent Allow Ind (MAIL)still available(%)_> 100 0% 100 0% 99.4% 89.1% 86.5% 97 0% 99.6% Percent MAHL still available(%)=> 82 4% 96 0% 94 1% 88 2% 81.4% 73.6% 97 7% 5 Percent MAHL(lbs/day)_> 150.12 0 0774 0.0589 1.8613 1.5524 0 1756 0 6396 HWA AT Revised November 2005 Workbook Name : 2018_update_allocation_noCopland,Worksheet Name: AT Printed: 1/29/2019,1.17 PM Page 3 of 4 Allocation Table Headworks last approved 02/02/16 Allocation Table updated 01/29/19 Permits last modified 01/01/17 POTW=>East Burlington NPDEStl=> NC0023668 Mercury Molybdenum Nickel Selenium Silver Zinc Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc Load Conc Load Conc. Load Conc Load Conc. Load Conc Load Count (please I t aiph beu<iy) number number mg/1 lbs/day I mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day 1 Burlington Mfg.Services 0004 0001 0 50 2 00 2 Carolina Dyemg and Fm 0003 0001 2.50 3 Engineered Controls 0019 0001 2.3800 0 24 0 2400 0 02 1.4800 0.15 4 Glen Raven Tech Fabrics 0008 0001 0 70 1 00 5 Graham Dyeing&Fimshmg 0015 0001 0 10 0.75 6 ITG Burlington House Fm 0006 0001 0.50 ,� 2 00 7 Indulor 0089 0001 J 0.8610 0 04 Column Totals=> 0.0000001 0 0000 l 2.0382 • 0 00001 0.0240 • 8 43401 Sludge Sludge Sludge AS/Nit/TF AS/Nit/TF Basis=> Stream Std Ceiling Ceiling Ceiling inhibition inhibition MAHL from HWA(lbs/day)_> 0 148471 3 6822 7.3389 1 8720 11.4675 69 6055 Uncontrollable Loading(lbs/day)_> 0.006214 0 0228 0 1595 0 0228 0.1036 6.2655 Total Allowable for Industry(MAIL)(lbs/day)_> 0 142257 3 6594 7.1794 1 8492 11.3639 63.3400 Total Permitted to Industry(lbs/day)_> 0 000000 0 0000 2.0382 0 0000 0.0240 8 4340 . MAIL left(lbs/day)_> 0 142257 3 6594 5 1412 1 8492 11.3399 54 9059 Percent Allow.Ind (MAIL)still available(%)_> a 100 0% 100 0% 71.6% 100 0% 99 8% 86 7% Percent MARL still available(%)_> 95 8% 99 4% 70 1% 98 8% 98 9% 78.9% 5 Percent MARL(lbs/day)_> 0.007424 0 1841 0 3669 0.0936 0.5734 3 4803 HWA AT Revised.November 2005 Workbook Name : 2018_update_allocation_noCopland, Worksheet Name: AT Printed.1/29/2019,1.17 PM Page 4 of 4 Allocation Table Headworks last approved 02/02/16 Allocation Table updated 01/29/19 Permits last modified 01/01/17 POTw=>East Burlington NPDESik> NC0023868 Total Nitrogen Total Phos. Aluminum Industry Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc Load Conc Load Conc Load Count (please IntalpInbettdY) number number mg/I lbs/day mg/1 lbs/day mg/1 lbs/day 1 Burlington Mfg Services 0004 0001 _ 2 Carolina Dyeing and Fin 0003 0001 _ 3 Engineered Controls 0019 0001 4 Glen Raven Tech Fabrics 0008 0001 5 Graham Dyemg&Frmshmg 0015 0001 6 ITG Burlington House Fm. 0006 0001 7 Indulor 0089 0001 Column Totals=> , 0 00 0.00 , 0 00001 Basis=> NPDES MAHL from HWA(lbs/day)_> 225 12 Uncontrollable Loading(lbs/day)_> 112 78 16 6652 Total Allowable for Industry(MAIL)(lbs/day)_> 112 34 Total Permitted to Industry(Ibs/day)_> 0 00 0 00 0 0000 MAIL left(lbs/day)=> 112 34 Percent Allow.Ind (MAIL)still available(%)_> ####### 100 0% ####### Percent MAHL still available(%)=> ####### 49 9% ####### 5 Percent MAHL(lbs/day)=> 11 2559 HWA AT Revised November 2005