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HomeMy WebLinkAboutNC0061638_Compliance Evaluation Inspection_20190117ROY COOPER GavtrLnr' MICHAEL S. REGAN serrcrary LINDA CULPEPPER Interim Director �.{Af. > `"ownvc+� NORTH CAROLINA Environmental Quality January 17, 2019 MR. MATTHEW KLEIN CAROLINA WATER SFRVICE OF NORTH CAROLrl.A, INC. PO Box 240908 CHARLOTTE, NORTH CAROLINA 28224 Subject: Compliance Evaluation Inspection Permit No. NCO061638 Amherst W WTP NPDES Wastewater Treatment and Discharge System Wake County Dear Mr. Klein: On December 7, 2018, Cory Larsen of Wake County Department of Environmental Services, on behalf of the Division of Water Resources, performed a compliance evaluation inspection of the subject wastewater treatment system to evaluate compliance with the above permit to discharge wastewater. Jeff Cooke, ORC, was present for the inspection and provided valuable assistance. The wastewater plant was found to be in good condition and all components functioning as designed. No compliance issues were found - the WWTP was producing good -quality, clear effluent. Mr. Cooke should be commended for his excellent plant operation, maintenance and record keeping. If you have any questions regarding the results of the inspection or need any assistance in maintaining compliance with your permit please contact Cory Larsen at 919-480-9998, cory.larsen(,,'vwakeaov.com or me at 919-791-4200. Sincerely, ;00� Rick Bolich, LG, Assistant Supervisor Water Quality Regional Operations Raleigh Regional Office Enclosure: EPA Water Compliance Inspection Report cc- Wake County Department of Environmental Services File PRO File NPDES Permitting Unit Steve Harrell — Carolina Water Service of North Carolina, INC. Division of Water Resoorecs, Raleigh Regional Office, Water Quality Operations Seetian hup- portal.nctlennor, wch.wgaps 1628 itilail Service Center, Raleigh, NC 27699-1628 Phone; (919) 791-4200 Location: 3.00 Barrett Drive, Raleigh, NC 27609 Fax. (919) 788-7159 United Stares Environmental Protect;o- xger_; Form Approved. EPA Washington. D.0 20463 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i a PCS) Transaction Code NPDES yrlmorday Inspection Type Inspector Fac Type 1 IN j 2 15 JI 3I NCO061638 111 121 18)12.67 I17 18 [Sj 19 Lc I 20L 21 6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B 1 OA Reserved 67 70 71 u 72 L �, I 73 I I 1I 74 75I I I I I I I I80 LJ I I I Section B: Facility Data Name and Location of Facility Inspected i For Industrial Users d'scharging to POTW also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number: 12 30PM 18112I07 18/05101 Amherst Subdivision WWrP Exit TimelDate Permit Expiration Date 4917 Johnston Pond Rd Apex NC 27539 02:OOPM 18112/07 231M4130 Name(s) of Onsite Representative;W-idesfsllPhone and Fax Number(s) Other Facility Data 111 Jeffrey J. CookelORC1919-662-70071 Name, Address of Responsible OKcralffide,Phone and Fax Number Contacted James T Highley PO Box 240908 Charlotte NC 2822409081Senior Rrgional Manager1704-525-799017045258174 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit E Flow Measurement Operat:Cns 8 Maintenance Records/Reports Self -Monitoring Program E Sludge Handling Disposal Facil.ty Site Review EttluentlReceiving Waters Other Section D Summary of Finding/Comments (Attach additional sheets of narrat,ve and checklists as necessary) (See attachment summary) Name(s) and Signafure(s) of Inspectors) AgencylOtree'Phene and Fax Numbers Date Cory Larsen q0Sj1A, `Q-- RRO'NOr-919-8v6-7443! 0I/16/20Vf Signature of Mana em 0 A Reviewer Agency'Offee;Phone and Fax Numbers Qa �lgl EPA Form 3560 3(Rev 9-94) Previous editicns are obsolete. Page# N?I]E5 yrlmolday Inspect=an Type 3' NC176616J8 11 12 ian2ra7 17 18 u Section a Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) WOES conducted inspection with Jeff Cooke, ORC on 12I711 S. The plant was in good condition with all components functioning as designed. No compliance issues were found. Good records and operation noted. Page# Permit: NCOU61638 Owner -Facility: Amherst SubdivisionWWTP Inspection Date: 12/0712018 Inspection Type: Compliance Evaluation Other Yes No NA NE Comment: ORC knows plant and runs it well. O erations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS MCRT, Settleable ❑ ❑ ❑ Solids. pH, DO, Sludge Judge, and other that are applicable? Comment: Good. Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new ❑ ❑ ❑ application? Is the faoility as described in the permit? ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ ❑ M ❑ Is access to the plant site restricted to the general public? 0 ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: 2018 Permit onsite. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ❑ ❑ ❑ Is all required information readily available, complete and current? ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? ❑ ❑ ❑ Are analytical results cons;stent with data reported on DMRs? M ❑ ❑ ❑ Is the chain -of -custody complete? 0 ❑ ❑ ❑ Dates times and location of sampling ❑ Name of individual performing the sampling ❑ Results of analysis and calibration ❑ Dates of analysis ❑ Name of person performing analyses ❑ Transported COCs ❑ Are DMRs complete: do they include all permit parameters? 0 ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? 0 ❑ ❑ ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 2417 w,th a cert.fied operator ❑ ❑ M ❑ on each shift? Is the ORC visitation log available and current? ❑ ❑ ❑ Page# 3 Owner - Facility: Amherst Subdsv sion'MNT# Penult: NCoo6153e Inspection Type: Campllance Evaluation inspection Gate: 7 2Ia', 2p i B Yes No NA NE Record Keeping Is the ORC certified at grade equal to or higher than the facility class'fcat+on? M ❑ ❑ ❑ Is the backup operator certified at one grade less yr greater than the facility classification' ❑ ❑ ❑ ❑ ❑ ❑ Is a copy of the current NPOES permit ava table on site? Facility has capy of previous year's Annual Report on file for review? El ❑ ❑ Comment: Excellent detailed record keeoinq includin o erator to book. bench sheets. DNIRs. No effluent limit violations noted from spot check of 2018 report n Yes No NA NE Effluent Pipe M ❑ ❑ ❑ Is right of way to the outfall property maintained? Are the receiving water free of foam other than trace amounts and other debr s" ❑ ❑ ❑ � If effluent (diffuser pipes are required) are they ope-at'.r.g property? ❑ ❑ ❑ Comment. Effluent pioe dischar es to swam (backwaters and was not observed the day of the inspection Water level was too high for knee boots). however, the h ht of way is maintained.. Flow Measurement - Effluent Yes No NA NE M ❑ ❑ ❑ # Is flow meter used for reporting? 0 ❑ ❑ ❑ is flow meter calibrated annually? ❑ ❑ ❑ Is the flow meter operational? ,If units are separated) Does the chart recorder match tFe flow meter? ❑ ❑ ❑ Comment: Stevens mechanical type flow meter operating normal) Calibrated by Ken Nash - due again on 11130 8. Average 0 about 20k GPD, Yes No NA NE Aerobic Digester � El El ❑ Is the capacity adequate? � El ❑ ❑ Is the mixing adequate El El El Is the site free of excessive foaming in the tank? 9 ❑ ❑ ❑ # Is the odor acceptable? ❑ ❑ ❑ # Is tankage available for properly waste sludge'? Comment: Good condition. Granville Farms hauls sludge,, pump Station - Influent Yes No NA NE Is the pump wet well free of bypass lines or structures? 00011 Is the wet well free of excessive grease? d ❑ ❑ ❑ Page# 4 Permit: NCO061638 Owner • Facility! Amherst Subdivision VWVrP Inspection Date: 1210712018 Inspection Type; Compliance Evaluation Pump Station - Influent Yes No NA NE Are all pumps present? N❑ ❑ ❑ Are all pumps operable? 0❑ ❑ ❑ Are float controls operable? 0❑ ❑ ❑ Is SCADA telemetry available and operational? 0❑ Cl ❑ Is audible and visual alarm available and operational? 0 ❑ ❑ ❑ Comment: All components tested normaliv. Envirolink pumped out solids_lasw week. Operator checks weekly. Bar Screens Yes No NA NE Type of bar screen a.Manual b. Mechan,cal ❑ Are the bars adequately screening debris? ❑ ❑ ❑ Is the screen free of excessive debris? ❑ ❑ ❑ Is disposal of screening in compliance? M ❑ ❑ ❑ Is the unit in good conditiwn? 0 ❑ ❑ ❑ Comment: New stainless steel coarse bar screen in place. gualization Basins Yes No NA NE Is the basin aerated? M❑ ❑ ❑ Is the basin free of bypass lines or structures to the natural environment? ❑ ❑ ❑ Is the basin free of excessive grease? ❑ ❑ ❑ Are all pumps present? ❑ ❑ ❑ Are all pumps operable? ❑ ❑ ❑ Are Float controls operable? 0❑ ❑ ❑ Are audible and visual alarms operable? 0 ❑ ❑ ❑ # Is basin size/volume adequate? 0❑ ❑ ❑ Comment: EQ basin is aerated with little solids. Both pumps functioned. Splitter box separates to plant 1 and plant 2. Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? ❑ ❑ M ❑ Are weirs level? N ❑ ❑ ❑ Page# 5 Permit: NCO061638 Owner -Facility, A,'T rSt 5ubdidision NNTP Inspection beta: 1210712018 Inspection Type CorrrrsanceEvaluation Secondary Clarifier Yes No NA NE 1s the site free of weir blockage? Is the site free of evidence of short-circuiting? El M Is scum removal adequate? 11 ❑ Is the site free of excessive floating sludge? 0 El D El Is the drive unit operational? El El Is the return rate acceptable (low turbulence)? 1s the overflow clear of excessive solidslpin floc? 0 Is the sludge blanket level acceptable? (Approximately V,, of the s.dewali depth; ❑ Comment. Clarifier 1 - mostiv clear effluent. skimmers working ok. onl ooerate with blower air on. Sludge blanket depth 2.5 ft deep_ Clarifier 2 - some minor floating sludge skimmer removing it. flow over weir clear. sludge de th 2.5 ft. Aeration Basins Yes No NA NE Ext. Air Mode of operation Type of aeration system Diffused Is the basin free of dead spots? Are surface aerators and mixers operational? ❑ ❑ Are the diffusers operational? Is the foam the proper color for the treatment process 7 El 0 El Does the foam cover less than 25% of the bas n s st,rfa-e'? 10 Is the 00 level acceptable? El El Is the DO level acceptable?(1.0 to 3 0 mgrl; Comment: AB blowers run on timer set to 15m on 145m off. 30m settleameter = 350 mllL. Dark brown color. no foam. Color darkens tsioically with sludge age. Filtration (High Rate Tertia Yes No NA NE Dawn flow Type of operation i ❑ 110 Is the filter media present) 0 Is the filter surface free of clogging? m Is the filter free of growth? ■ Is the air scour operational? t Ei❑ Is the scouring acceptable? Is the clear well free of excessive solids and filter medial R Page# E. Permit NCoo81858 Owner - Facility: Amherst Subdw sion wWTP Inspection Date: 12107d018 Inspection Type: Compliance Evaluation Filtration (High Rate Tertiary) Yes No NA NE Comment: Sand filter dosed by two Dumps_ Backwashed both filters manually. Backwash overflow to surge tank De -chlorination Yes No NA NE Type of system ? Tablet Is the feed ratio proportional to chlorine amount (4 to 1)? M ❑ ❑ ❑ Is storage appropriate for cylinders? M ❑ ❑ ❑ # Is de -chlorination substance stored away from chlorine containers' ❑ ❑ ❑ Comment: Are the tablets the proper size and type? M❑ ❑ ❑ Are tablet de -chlorinators operational? 0❑ ❑ ❑ Number of tubes in use? 2 Comment: 2 tunes full of tablets_ Standby Power Yes No NA NE Is automatically activated standby power available? ❑ ❑ ❑ Is the generator tested by interrupting primary power source? S ❑ ❑ ❑ Is the generator tested under load? M ❑ ❑ ❑ Was generator tested & operational during the inspection? ■ ❑ ❑ ❑ Do the generator(s) have adequate capacity to operate the entire wastewater site? ■ ❑ ❑ Is there an emergency agreement with a fuel vendor for extended run on back-up power? ❑ ❑ ❑ Is the generator fuel level monitored? ❑ ❑ ❑ Comment: Generator manually tested,_ Exercises weekly on Tuesday_ Disinfection -Tablet Yes No NA NE Are tablet chlorinators operational? ❑ ❑ ❑ Are the tablets the proper size and type? ❑ ❑ ❑ Number of tubes in use? 2 Is the level of chlorine residual acceptable? M ❑ ❑ ❑ Is the contact chamber free of growth, or sludge buildup? 0 ❑ ❑ ❑ Is there chlorine residual prior to de -chlorination? ■ ❑ ❑ ❑ Comment: two tunes full of tablets Page# 7 Owner - Facility: Amherst Subdivision MVTP Permit: NCt7061638 inspection Type: Compliance Evaluation Inspection Date: 1207+201 B Yes No NA NE Effluent Sampling M ❑ ❑ ❑ is composite sampling Flow proportional? 0 ❑ ❑ ❑ Is sample collected below all treatment units? ❑ ❑ ❑ ■ Is proper volume collected? ■ ❑ ❑ ❑ Is the tubing clean? th r e -al to 6 d degrees s ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less an a q Celsius)? Is the facility sampling performed as required by the permit (frequency sampling type representative)? Comment: Upstream ! Downstream Sampling 1s the facility sampling performed as required by the permit (frequency sampling type and sampling location)? Comment: US DO = 9.4 m IL Q.SQO=8.6m /L Effluent Q0= 10.2._W =7.7 sampling at proper locations. ® ❑ ❑ ❑ Yes No NA NE M ❑ ❑ ❑ pageil a