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HomeMy WebLinkAboutWQ0003468_Final Permit_20190109ROY COOPER Governor MICHAEL S. REGAN Secretary LINDA CULPEPPER Director RUSSELL SCHWARTZ — DIVISION MANAGER WEST FRASER, INC. 361 FEDERAL ROAD RIEGELWOOD, NORTH CAROLINA 28456 Dear Mr. Schwartz: NORTH CAROLINA Environmental Quality January 9, 2019 Subject: Permit No. WQ0003468 Armour Lumber Mill CLRS Closed -Loop Recycle System Columbus County In accordance with your permit renewal request received November 1, 2018, we are forwarding herewith Permit No. WQ0003468 dated January 9, 2019, to West Fraser, Inc. for the continued operation of the subject wastewater treatment and closed -loop recycle facilities. Please note that this renewed permit shall become effective on June 1, 2019 (i.e., the day after the expiration date of the existing permit). This permit shall be effective from June 1, 2019 through November 30, 2023, shall void Permit No. WQ0003468 issued December 20, 2013, and shall be subject to the conditions and limitations therein. The Permittee shall submit a renewal application no later than June 3, 2023. Please pay attention to the monitoring requirements listed in Section IV for they may differ from the previous permit issuance. Failure to establish an adequate system for collecting and maintaining the required operational information shall result in future compliance problems. The Division has removed the following permit conditions since the last permit issuance dated December 20, 2013: ➢ Old Condition I. I. — Permission to resume operation was given on May 12, 2014 by the Wilmington Regional Office. ➢ Old Condition I.3. — Material pertaining to the contribution of storm water to the settling ponds was received on March 5, 2015. ➢ Old Condition III.6. — This permit condition has been modified in the new Condition 111.7. to remove requirements for structural modifications to the ponds and permission from the Wilmington Regional Office because these events have already occurred. ➢ Old Condition IV.2. — This condition has been removed. ➢ Old Condition IVA. — This condition has been removed. ➢ Old Condition VI.2. — This condition has been removed because the permit is not voidable. North Carolina Department of Environmental Quality I Division of Water Resources e:!ew:f 512 North Salisbury Street 1 1617 Mail Service Center I Raleigh, North Carolina 27699-1617 919.707.9000 NO%�T�1 CAfiOLINA �� Mr. Russell Schwartz January 9, 2019 Page 2 of 2 The following permit conditions are new since the last permit issuance dated December 20, 2013: ➢ Condition II.3. — This condition clarifies that the system was originally permitted when setbacks did not apply to the system, and no major modifications have occurred since. ➢ Condition 111.8. — Gauges to measure freeboard must be maintained at both boiler ash ponds. ➢ Condition III.10. — Metering equipment shall be tested and calibrated annually. ➢ Condition IV.2. — A Division -certified laboratory must be used when monitoring. ➢ Condition IV.S. — The permittee must maintain a maintenance log at this facility. ➢ Condition VI.3. — This condition states that unless specifically requested and approved in permit, there are no variances to administrative codes or general statutes governing the construction or operation of the permitted facilities. ➢ Condition VI.10. — This condition states that this permit shall not be renewed if the Permittee or any affiliation has not paid the required annual fee. If any parts, requirements, or limitations contained in this permit are unacceptable, the Permittee has the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail Service Center, Raleigh, NC 27699-6714. Otherwise, this permit shall be final and binding. If you need additional information concerning this permit, please contact Erick Saunders at (919) 707-3659 or erickson.saunders(amcdenr.gov. Sincerely, ?Linda Culpepper, Director ?Linda of Water Resources cc: Columbus County Health Department (Electronic Copy) Wilmington Regional Office, Water Quality Regional Operations Section (Electronic Copy) Laserfiche File (Electronic Copy) Digital Permit Archive (Electronic Copy) Central Files NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENTAL QUALITY RALEIGH 101tell DI131111610t7x461COW WRI]MUT1901-ILIuiII In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO West Fraser, Inc. Columbus County FOR THE continued operation of a wastewater treatment and closed -loop recycle facility consisting of: two 0.167 million gallon (MG) settling basins transitioning to a SWACO 414 centrifuge dewatering system and a 13,000 gallon makeup water tank; a 300 gallon per day (GPD) vehicle wash -down area which includes a sump with a 100 gallon per minute (GPM) pump; a grit/sediment trap; a 1,000 gallon oil/water separator, a 500 GPM recycle pump; and all associated piping, valves, controls, and appurtenances to serve the Armour Lumber Mill CLRS, with no discharge of wastes to surface waters, pursuant to the application received November 1, 2018, and in conformity with the Division -approved plans and specifications considered a part of this permit. This permit shall be effective from June 1, 2019 through November 30, 2023, shall void Permit No. WQ0003468 issued December 20, 2013, and shall be subject to the following conditions and limitations: I. SCHEDULES 1. The Permittee shall request renewal of this permit on Division -approved forms no later than June 3, 2023. [15ANCAC 02T .0105(b), 02T .0109] II. PERFORMANCE STANDARDS 1. The Permittee shall maintain and operate the subject non -discharge facilities so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards. In the event the facilities fail to perform satisfactorily, including the creation of nuisance conditions due to improper operation and maintenance, the Permittee shall take immediate corrective actions, including Division required actions, such as the construction of additional or replacement wastewater treatment or recycle facilities. [15A NCAC 02T .0108(b)(1)(A)] 2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this facility. [15A NCAC 02T .0108(b)(1)(A)] WQ0003468 Version 4.0 Shell Version 180901 Page 1 of 5 The facilities permitted herein have no setbacks. The original permit (Permit No. 5402R) pre -dates administrative code 15A NCAC 02H .02190), which was effective October 1, 1987. Since no modifications or expansions have been made to the originally permitted facility, the facility is still covered under the 15A NCAC 02H .0200 rules effective February 1, 1976, which contain no setback requirements. [15A NCAC 02H .0200] III. OPERATION AND MAINTENANCE REOUIREMENTS 1. The Permittee shall operate and maintain the subject facilities as a non -discharge system. [15A NCAC 02U .0101] 2. The Permittee shall maintain an Operation and Maintenance Plan, which shall include operational functions, maintenance schedules, safety measures, and a spill response plan. [15A NCAC 02U .0801(a)] 3. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification of the subject non -discharge facilities, the Permittee shall designate and employ a certified operator in responsible charge (ORC), and one or more certified operators as back-up ORCs. The ORC or their back-up shall operate and visit the facilities as required by the WPCSOCC. [15A NCAC 02T .0117] 4. The Permittee shall prohibit public access to the wastewater treatment, storage, and closed -loop recycle facilities. [15A NCAC 02U .0404(b)(1)] 5. The Permittee shall dispose or utilize generated residuals in a Division -approved manner. [15A NCAC 02U .0802, 02T .1100]. 6. The Permittee shall not divert or bypass untreated or partially treated wastewater from the subject facilities. [15A NCAC 02T .0108(b)(1)(A)] 7. Freeboard in the two 0.167 million gallon (MG) settling basins shall not be less than two feet at any time. [15A NCAC 02U .0404(c)(6)] 8. Gauges to monitor waste levels in the two 0.167 million gallon (MG) settling basins shall be provided. These gauges shall have readily visible permanent markings, at inch or tenth of a foot increments, indicating the following elevations: maximum liquid level at the top of the temporary liquid storage volume; minimum liquid level at the bottom of the temporary liquid storage volume; and the lowest point on top of the dam. [ 15A NCAC 02U .0801(f)] 9. A protective vegetative cover shall be established and maintained on all berms, pipe runs, erosion control areas, surface water diversions, and earthen embankments (i.e., outside toe of embankment to maximum allowable temporary storage elevation on the inside of the embankment). Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen dikes or embankments. Earthen embankments shall be kept mowed or otherwise controlled and accessible. [15A NCAC 02U .0801(g)] 10. Metering equipment shall be tested and calibrated annually. [ 15A NCAC 02U .0801(d)] WQ0003468 Version 4.0 Shell Version 180901 Page 2 of 5 IV. MONITORING AND REPORTING REQUIREMENTS 1. The Permittee shall conduct and report any Division required monitoring necessary to evaluate this facility's impact on groundwater and surface water. [15A NCAC 02T .0108(c)] 2. A Division -certified laboratory shall conduct all analyses for the required effluent, groundwater, and surface water parameters. [15A NCAC 02H .0800] 3. Freeboard (i.e., waste level to the lowest embankment elevation) in the two 0.167 million gallon (MG) settling basins shall be measured to the nearest inch or tenth of a foot, and recorded weekly. Weekly freeboard records shall be maintained for five years, and shall be made available to the Division upon request. [15A NCAC 02T .0108(c)] 4. The Permittee shall maintain a record of all residuals removed from this facility. This record shall be maintained for five years, and shall be made available to the Division upon request. This record shall include: a. Name of the residuals hauler; b. Non -Discharge permit number authorizing the residuals disposal, or a letter from a municipality agreeing to accept the residuals; c. Date the residuals were hauled; and d. Volume of residuals removed. [15A NCAC 02U .0802(b)] 5. A maintenance log shall be kept at this facility. This log shall be maintained for five years, and shall be made available to the Division upon request. This log shall include: a. Visual observations of the plant and plant site; and b. Record of preventative maintenance (e.g., changing of equipment, adjustments, testing, inspections and cleanings, etc.). [15A NCAC 02U .0801(h)] 6. Noncompliance Notification: The Permittee shall report to the Wilmington Regional Office, telephone number (910) 796-7215, within 24 hours of first knowledge of the following: a. Treatment of wastes abnormal in quantity or characteristic, including the known passage of a hazardous substance. b. Any process unit failure (e.g., mechanical, electrical, etc.) rendering the facility incapable of adequate wastewater treatment. c. Any facility failure resulting in a discharge to surface waters. d. Any time self -monitoring indicates the facility has gone out of compliance with its permit limitations. Emergencies requiring reporting outside normal business hours shall call the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. All noncompliance notifications shall file a written report to the Wilmington Regional Office within five days of first knowledge of the occurrence, and this report shall outline the actions proposed or taken to ensure the problem does not recur. [15A NCAC 02T .0108(b)(1)(A)] WQ0003468 Version 4.0 Shell Version 180901 Page 3 of 5 V. INSPECTIONS 1. The Permittee shall perform inspections and maintenance to ensure proper operation of the wastewater treatment and recycle facilities. [15A NCAC 02U .0801(i)] 2. The Permittee shall inspect the wastewater treatment and recycle facilities to prevent malfunctions, facility deterioration, and operator errors that may result in discharges of wastes to the environment, threats to human health, or public nuisances. The Permittee shall maintain an inspection log that includes the date and time of inspection, observations made, and maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log for a period of five years from the date of the inspection, and this log shall be made available to the Division upon request. [15A NCAC 02U .0801(h), 02U .0801(i)] 3. Division authorized representatives may, upon presentation of credentials, enter and inspect any property, premises, or place related to the wastewater treatment and recycle facilities permitted herein at any reasonable time for determining compliance with this permit. Division authorized representatives may inspect or copy records maintained under the terms and conditions of this permit, and may collect groundwater, surface water, or leachate samples. [G.S. 143-215.3(a)(2)] VL GENERAL CONDITIONS 1. Failure to comply with the conditions and limitations contained herein may subject the Permittee to a Division enforcement action. [G.S. 143-215.6A, 143-215.6B, 143-215.6C] 2. This permit is effective only with respect to the nature and volume of wastes described in the permit application, and Division -approved plans and specifications. [G.S. 143-215.1(d)] 3. Unless specifically requested and approved in this permit, there are no variances to administrative codes or general statutes governing the construction or operation of the facilities permitted herein. [15A NCAC 02T .0105(n)] 4. The issuance of this permit does not exempt the Permittee from complying with all statutes, rules, regulations, or ordinances that other jurisdictional government agencies (e.g., local, state, and federal) may require. [15A NCAC 02T .0105(c)(6)] 5. If the permitted facilities change ownership, or the Permittee changes their name, the Permittee shall submit a permit modification request on Division -approved forms. The Permittee shall comply with all terms and conditions of this permit until the permit is transferred to the successor -owner. [G.S. 143- 215.1(0)] 6. The Permittee shall retain a set of Division -approved plans and specifications for the life of the facilities permitted herein. [15A NCAC 02T .0105(o)] 7. The Permittee shall maintain this permit until the proper closure of all facilities permitted herein, or until the facilities permitted herein are permitted by another authority. [15A NCAC 02T .01050)] WQ0003468 Version 4.0 Shell Version 180901 Page 4 of 5 8. This permit is subject to revocation or modification upon 60-day notice from the Division Director, in whole or part for: a. violation of any terms or conditions of this permit or Administrative Code Title 15A Subchapter 02T; b. obtaining a permit by misrepresentation or failure to disclose all relevant facts; c. the Permittee's refusal to allow authorized Department employees upon presentation of credentials: i. to enter the Permittee's premises where a system is located or where any records are required to be kept; ii. to have access to any permit required documents and records; iii. to inspect any monitoring equipment or method as required in this permit; or iv. to sample any pollutants; d. the Permittee's failure to pay the annual fee for administering and compliance monitoring; or e. a Division determination that the conditions of this permit are in conflict with North Carolina Administrative Code or General Statutes. [15A NCAC 02T .0110] 9. Unless the Division Director grants a variance, expansion of the facilities permitted herein shall not occur if any of the following apply: a. The Permittee or any parent, subsidiary, or other affiliate of the Permittee has been convicted of environmental crimes under G.S. 143-215.613, or under Federal law that would otherwise be prosecuted under G.S. 143-215.613, and all appeals of this conviction have been abandoned or exhausted. b. The Permittee or any parent, subsidiary, or other affiliate of the Permittee has previously abandoned a wastewater treatment facility without properly closing the facility. c. The Permittee or any parent, subsidiary, or other affiliate of the Permittee has not paid a civil penalty, and all appeals of this penalty have been abandoned or exhausted. d. The Permittee or any parent, subsidiary, or other affiliate of the Permittee is currently not compliant with any compliance schedule in a permit, settlement agreement, or order. e. The Permittee or any parent, subsidiary, or other affiliate of the Permittee has not paid an annual fee. [15A NCAC 02T .0120(b), 02T .0120(d)] 10. This permit shall not be renewed if the Permittee or any affiliation has not paid the required annual fee. [I5ANCAC 02T .0120(c)] Permit issued this the 9r' day of January 2019 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION 7Lmda Culpepper, Director U Division of Water Resources By Authority of the Environmental Manageat Commission Permit Number WQ0003468 WQ0003468 Version 4.0 Shell Version 180901 Page 5 of 5 r r ,;� CO w *T Cl) Oo 4dk del ..iol