HomeMy WebLinkAboutDEQ-CFW_00086969J;!,4! 4I
Page 1 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
No. 2/No. 6
PS-1 and
Particulate matter shall not
AP -42
fuel oil -fired
2.1.A.l(a)
exceed 0.2667 lb/mmBTU
No
NA
NA
boiler
PS-2
[2D .0503(a)]
calcullatiati on
No. 2/No, 6
If emissions testing is required,
fuel oil -fired
PS-1 and
2.1.A.1(b)
the testing shall be performed in
No
NA
NA
NA
boiler
PS-2
accordance General Condition
JJ. [2D .0503(c)(3)]
No. 2/No. 6
No monitoring/recordkeeping/
fuel oil -fired
PS-1 and
2.1.A.1(c)
reporting is required for
No
NA
NA
NA
boiler
PS-2
particulate emissions from these
sources.
No. 2/No. 6
Emissions of sulfur dioxide
fuel oil -fired
PS-1 and
2 1 A 2(a)
from these sources shall not
No
NA
NA
AP-42
boiler
PS-2
exceed 2.3 pounds per million
calculation
Btu [21) .0516]
No.If
2/No. 6
emissions testing is required,
fueell oil -fired
PS-1 and
2.1.A.2(b)
the testing shall be performed in
No
NA
NA
NA
boiler
PS-2
accordance General Condition
JJ. [2D .0503(c)(4)]
No monitoring/recordkeeping is
201069
required for sulfur dioxide
�'PS-1
J ��el oil -fired
and
2.1.A.2(c)
emissions from No. 2 fuel oil
No
NA
NA
NA
boa r u v
PS-2
burned in these sources.
G�; Uf '
[2Q .0503]
Page 2 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
The maximum sulfur content of
No. 2/No. 6
PS -land
any No. 6 fuel oil received and
Certificate of
fuel oil -fired
PS-2
2.1.A.2(d)
burned in the boiler shall not
No
Yes
NA
Analysis from
boiler
exceed 2.1 percent by weight.
Oil Supplier
[2D .0503(a)]
The sulfur content of the No. 6
No. 2/No. 6
PS-1 and
fuel oil shall be monitored by
Certificate of
fuel oil -fired
PS-2
2.1.A.2(e)
using fuel oil supplier
No
Yes
NA
Analysis from
boiler
certification per shipment
Oil Supplier
received. [2D .0516]
The results of the fuel oil
No. 2/No. 6
supplier certifications shall be
Certificate of
fuel oil -fired
PS-1 and
2.1.A.2(e)(i)
recorded in a logbook on a
No
Yes
NA
Analysis from
boiler
PS-2
quarterly basis and include the
Oil Supplier
name of the oil supplier.
[2D .0516]
The results of the fuel oil
supplier certifications shall be
No. 2/No. 6
PS-1 and
recorded in a logbook on a
Certificate of
fuel oil -fired
PS-2
2.1.A.2(e)(ii)
quarterly basis and include the
No
Yes
NA
Analysis from
boiler
maximum sulfur content of the
Oil Supplier
10 o
fuel oil received during the
j �,,
quarter. [2D .0516]
'i ,V , 4
r
Page 3 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
I Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
The results of the fuel oil
supplier certifications shall be
No. 2/No. 6
PS-1 and
recorded in a logbook on a
Certificate of
fuel oil -fired
PS-2
2.1.A.2(e)(iii)
quarterly basis and include the
No
Yes
NA
Analysis from
boiler
method used to determine the
Oil Supplier
maximum sulfur content of the
fuel oil. [2D .0516]
The results of the fuel oil
supplier certifications shall be
recorded in a logbook on a
quarterly basis and include a
No. 2/No. 6
certified statement signed by the
Title V
fuel oil -fired
PS-1 and
2 1.A.2(e)(iv)
responsible official that the
No
Yes
NA
Semiannual
boiler
PS-2
records of fuel oil supplier
Summary
certification submitted represent
Report
all of the No. 6 fuel oil fired
during the period.
[2D .0516]
A summary report of the fuel oil
supplier certifications must be
No. 2/No. 6
submitted for the six-month
Title V
Ofu(g pil fixed
PS-1 and
2.1.A.2(f)
period between July and
No
Yes
NA
Semiannual
boi�ef
PS-2
December and for the six-month
Summary
period between January and
Report
June. [2Q .0508(f)]
dk,
w�J' ✓
d
Page 4 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
The summary report of the fuel
No. 2/No. 6
oil supplier certifications must
Title V
fuel oil -fired
PS-1 and
2.1.A.2(f)
clearly identify all instances of
No
Yes
NA
Semiannual
boiler
PS-2
deviations from the
Summary
requirements of this permit. [21)
Report
.0521]
Visible emissions shall not be
more than 40 percent opacity
No. 2/No. 6
PS-1 and
when averaged over a six-
Daily visible
fuel oil -fired
PS-2
2.1.A.3(a)
minute period; except for once
No
Yes
NA
emissions
boiler
in any hour and not more than
observations
four times in any 24-hour
period. [2D .0521]
No. 2/No. 6
In no event shall the visible
Daily visible
fuel oil -fired
PS-1 and
2.1.A.3(a)
emissions six -minute average
No
Yes
NA
emissions
boiler
PS-2
exceed 90 percent opacity. [2D
observations
0521 ]
Visible emissions shall not be
more than 20 percent opacity
No. 2/No. 6
PS-1 and
when averaged over a six-
Daily visible
el oil -fired
PS-2
2.1.A.3(b)
minute period; except for once
No
Yes
NA
emissions
bQide
in any hour and not more than
observations
four times in any 24-hour
�dg J,
period. [2D .0521(d)]
Page 5 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
No. 2/No. 6
In no event shall the visible
Daily visible
fuel oil -fired
PS-1 and
PS-1
emissions six -minute average
No
Yes
NA
emissions
boiler
PS-2
exceed 87 percent opacity. [2D
observations
.0521(d)]
No. 2/No. 6
Any required emissions testing
PS-1 and
shall be performed in
fuel oil -fired
2.1.A.3(c)
No
NA
NA
NA
PS-2
accordance with General
boiler
Condition JJ. [21) .0508(c)(8)]
When burning No. 6 fuel oil, the
No. 2/No. 6
PS-1 and
emission points of this source
Daily visible
fuel oil -fired
PS-2
2.1.A.3(d)
shall be observed daily for any
No
Yes
NA
emissions
boiler
visible emissions above normal.
observations
[2D .0521]
The results of the monitoring
No. 2/No. 6
shall be maintained in a logbook
Daily visible
fuel oil -fired
PS-1 and
2.1.A.3(e)
on -site and made available to an
No
Yes
NA
emissions
boiler
PS-2
authorized agent upon request.
observations
[2D .0521]
logbook
No. 2/No. 6
The logbook shall record the
Daily visible
fuel oil -fired
PS-1 and
2.1.A.3 (e �()i
date and time of each recorded
No
Yes
NA
emissions
Z() b®iter
PS-2
action. [2D .0521]
observations
,_, ,
logbook
Vy%(�I
�1/J
Page 6 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
The logbook shall record the
results of each observation
No. 2/No. 6
noting those sources with
Daily visible
fuel oil -fired
PS-1 and
2.1.A.3(e)(ii)
emissions that were observed to
No
Yes
NA
emissions
boiler
PS-2
be in noncompliance along with
observations
any corrective actions taken to
reduce visible emissions. [21)
.0521]
No. 2/No. 6
PS-1 and
The logbook shall record the
Daily visible
fuel oil -fired
PS-2
2.1.A.3(e)(iii)
results of any corrective actions
No
Yes
NA
emissions
boiler
performed. [2D .0521]
observations
No monitoring/
No. 2/No. 6
PS-1 and
recordkeeping/reporting is
fuel oil -fired
2.1.A3(f)
required for visible emissions
No
NA
NA
NA
boiler
PS-2
from the firing of No. 2 fuel oil
in these sources. [21) .0521 ]
A summary report of the
observations shall be submitted
No. 2/No. 6
for the six-month period
Title V
fuel oil -fired
PS-1 and
2.1.A.3(g)
between July and December and
No
Yes
NA
Semiannual
boiler
PS-2
for the six-month period
Summary
10 ®/
between January and June. [2D
Report
�'
.0521]
Page 7 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
No. 2/No. 6
All instances of deviations from
Title V
fuel oil -fired
PS-1 and
2.1.A.3(g)
the requirements of this permit
No
Yes
NA
Semiannual
boiler
PS-2
must be clearly identified in the
Summary
summary report. [21) .0521]
Report
In order to avoid applicability of
No. 2/No. 6
ZD .0530, the boiler shall
Emissions
fuel oil -fired
PS-2
2.1.A.4(a)
discharge into the atmosphere
No
Yes
NA
determined
boiler
less than 25 tons of particulate
monthly using
matter per consecutive 12-month
AP42 factors
period. [2D .0530]
In order to avoid applicability of
2D .0530, the boiler shall
No. 2/No. 6
discharge into the atmosphere
Emissions
fuel oil -fired
PS-2
2.1.A.4(a)
less than 15 tons of particulate
No
Yes
NA
determined
boiler
matter under 10 microns per
monthly using
consecutive 12-month period.
AP-42 factors
[2D .0530]
In order to avoid applicability of
No. 2/No. 6
2D .0530, the boiler shall
Emissions
dhe i-t
PS-2
2.1.A.4(a)
discharge into the atmosphere
No
Yes
NA
determined
boilt'fired
�y
v'
less than 40 tons of nitrogen
monthly using
oxide per consecutive 12-month
AP-42 factors
period. [2D .0530]
Page 8 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
In order to avoid applicability of
No. 2/No. 6
21) .0530, the boiler shall
Emissions
fuel oil -fired
PS-2
2.1.AA(a)
discharge into the atmosphere
No
Yes
NA
determined
boiler
less than 40 tons of sulfur
monthly using
dioxide per consecutive 12-
AP-42 factors
month period. [2D .0530]
If emissions testing is required,
No. 2/No. 6
the Permittee shall perform such
fuel oil -fired
PS-2
2.1.A.4(b)
testing in accordance with
No
NA
NA
NA
boiler
General Condition JJ.
[2Q .0501(c)(4)]
The Permittee shall keep
No. 2/No. 6
monthly accounting records of
Fuel
consumption
fuel oil -fired
PS-2
2.1.A.4(c)
the amount of fuel used and the
No
Yes
NA
and sulfur
boiler
sulfur content, including
content
certification of the fuel, in a
logbook. [2Q .0508(f)]
records
No. 2/No. 6
The Permittee shall submit a
Quarterly
fuel oil -fired
PS-2
2.1.A.4(d)
quarterly summary report ofmonitoring
No
Yes
NA
reports to
boiler
and recordkeeping
DAQ FRO
activities. [2Q .0508(f)]
a�J_;
Page 9 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
The quarterly summary report
shall contain the monthly
No. 2/No. 6
particulate matter, particulate
Quarterly
fuel oil -fired
PS-2
2.1.A.4(d)(i)
matter below 10 microns,
No
Yes
NA
reports to
boiler
nitrogen oxide, and sulfur
DAQ FRO
dioxide emissions for the
previous 14 months.
[2Q .0508(f)]
The quarterly summary report
No. 2/No. 6
shall contain the monthly
Quarterly
fuel oil -fired
PS-2
2.1.A.4(d)(ii)
quantities of No. 2/No. 6 fuel
No
Yes
NA
reports to
boiler
oil consumed for the previous 14
DAQ FRO
months. [2Q .0508(f)]
No. 2/No. 6
The quarterly summary report
Quarterly
fuel oil -fired
PS-2
2.1.A.4(d)(iii)
shall contain the average sulfur
No
Yes
NA
reports to
boiler
content for the fuel oil.
DAQ FRO
[2Q .0508(f)]
The quarterly summary report
No. 2/No. 6
shall clearly identify all
Quarterly
fuel oil -fired
PS-2
2.1.A.4(d)(iv)
instances of deviations from the
No
Yes
NA
reports to
boiler
requirements of this permit. [2Q
DAQ FRO
Q / ! ,
.0508(f)]
S' e
LvUJ�aU/V lJ`j.a"t
Page 10 of 46
TITLE V AIR PERMIT COMPLIANCE SUNEVIARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
Emissions of particulate matter
Butacite®
BS-C
2. LB.1(a)
from the source shall not exceed
No
NA
NA
AP-42
flake dryer
an allowable emission rate. [2Q
calculation
.0515(a)]
If emissions testing is required,
Butacite®
BS-C
2. LB.1(b)
the testing shall be performed in
No
NA
NA
NA
flake dryer
accordance with General
Condition JJ. [2Q .0501(c)(3)]
Production records which
specify the types of materials
Butacite®
and finishes processed shall be
Butacite®
flake dryer
BS-C
2. LB. 1(c)
maintained and these records
No
Yes
NA
production
shall be made available to a
records
DAQ authorized representative
upon request. [2Q .0508(f)]
Particulate matter emissions
from this source shall be
Butacite®
BS-C
2.1.B.1(d)
controlled by the bagfilter (ID
No
Yes
NA
Butacite®
flake dryer
No. BCD-C2) and cyclone
process design
separator (ID No. BCD -CI). [2Q
.0508(f)]
ZO d / t
Inspections and maintenance
utacite
shall be performed as
Butacite®
flairy�e
BS-C
2. LB.1(d)
recommended by the
No
Yes
NA
maintenance
G��
manufacturer. [2Q .0508(f)]
records
Page 11 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
The inspection and maintenance
requirement shall include a
Butacite®
monthly visual inspection of the
Butacite®
flake dryer
BS-C
2.1.B.1(d)(i)
system ductwork and material
No
Yes
NA
Bagfilter
collection unit for leaks.
Logbook
[2Q .0508(f)]
The inspection and maintenance
requirement shall include an
An internal
Butacite®
BS-C
2.1.B.l(d)(ii)
annual internal inspection of the
No
Yes
NA
was
flake dryer
bagfilter's structural integrity.
performed
[2Q .0508(f)]
09/14/2 06
The results of inspection and
maintenance shall be maintained
Butaciteg
in a logbook on -site and made
Butacite®
flake dryer
BS-C
2.1.B.1(e)
available to an authorized
No
Yes
NA
maintenance
representative upon request. [2Q
records
.0508(f)]
Butacite®
The logbook shall record the
Butacite®
fe dryer
BS-C
2.1.B.1(e)(i)
date and time of each recorded
No
Yes
NA
maintenance
U I
action. [2Q .0508(f)]
records
v
�/
The logbook shall record the
Butacite®
flaakeke ddryer r
S C
(/�,�.,
2.1.B.1(e)(ii)
results of each inspection.
No
Yes
NA
maintenance
J
[2Q .0508(f)]
records
Page 12 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
The logbook shall record the
Butacite®
results of any maintenance
Butacite®
flake dryer
BS-C
2.1.B.1(e)(iii)
performed on the bagfilters. [2Q
No
Yes
NA
maintenance
.0508(f)]
records
The logbook shall record any
Butacite®
variance from the
Butacite®
flake dryer
BS-C
2.1.13.1(e)(iv)
manufacturer's
No
Yes
NA
maintenance
recommendations.
records
[2Q .0508(f)]
The results of any maintenance
Butacite®
performed on the bagfilters shall
Butacite®
flake dryer
BS-C
2.1.B.1(f)
be submitted within 30 days of a
No
Yes
NA
maintenance
written request by the DAQ. [2Q
records
.0508(f)]
A summary report of monitoring
and recordkeeping activities for
the six-month period between
Title V
Butacite®
BS-C
2.1.B.l(g)
January and June and for the six-
No
Yes
NA
Semiannual
flake dryer
month period between July and
Summary
December shall be submitted.
Reports
[2Q .0508(f)]
t
Page 13 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
Visible emissions from this
source shall not be more than 20
Monthly
Butacite®
BS-C
2.1.13.2(a)
percent opacity when averaged
No
NA
NA
visible
flake dryer
over a six -minute period. [2D
emissions
.0521(d)]
logbook
If emissions testing is required,
Butacite®
the testing shall be performed in
flake dryer
BS-C
2.1.B.2(b)
accordance with 2D .0501(c)(8)
No
NA
NA
NA
and General Condition JJ. [2D
.0501(c)(8)]
The emission points of this
shall be observed once a
Monthly
Butasources
BS-C
2.1.B.2(c)
month for any visible emissions
No
Yes
NA
visible
d
flaakeke dryer rye
above normal. [2Q
emissions
.0508(f)]
logbook
The results of the monitoring
be maintained in a logbook
Monthly
Butashall
BS-C
2.1.B.2(d)
on -site and made available to an
No
Yes
NA
visible
d
flaakeke dryer rye
authorized representative upon
emissions
request. [2Q .0508(f)]
logbook
The logbook shall record the
Monthly
;itaite®
BS-C
2.1.B.2(d)(i)
date and time of each recorded
No
Yes
NA
visible
flake��
action.
emissions
[2Q .0508(f)]
logbook
Page 14 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
]Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
The logbook shall record the
results of each observation
and/or test noting those sources
Monthly
Butacite®
BS-C
2.1.B.2(d)(ii)
with emissions that were
No
Yes
NA
visible
flake dryer
observed to be in noncompliance
emissions
along with any corrective
logbook
actions taken to reduce visible
emissions. [2Q .0508(f)]
Butacite®
The logbook shall record the
Monthly
flake dryer
BS-C
2.1.B.2(d)(iii)
results of any corrective actions
No
Yes
NA
visible
performed. [2Q .0508(f)]
emissions
logbook
A summary report of monitoring
and recordkeeping activities for
the six-month period between
Title V
Butacite®
flake dryer
BS-C
2.1.B.2(e)
January and June and for the six-
No
Yes
NA
Semiannual
month period between July and
Summary
December shall be submitted.
Reports
[2Q .0508(f)]
Page 15 of 46
�t, .
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
The Permittee shall comply with
all applicable provisions,
including the notification,
Butacite®
testing, and monitoring
sheeting
requirements contained in
Butacite® and
rotogravure
BS-D
2.1.BA
Environmental Management
No
Yes
NA
Central File
printing
Commission Standard 15A
Records
operation
NCAC 21) .1111 as promulgated
in 40 CFR 63, Subpart KK,
including Subpart A "General
Provisions" [2D .1111]
Emissions from the polyvinyl
butyral sheeting rotogravure
Butacite®
printing operation shall be
1999
sheeting
controlled using a permanent
Stationary
rotogravure
BS-D
2.1.B.4(a)(i)
total enclosure for the process
No
Yes
NA
Source
printing
area and a multi -stage horizontal
Sampling
operation
spray scrubber that achieves an
Report
overall organic HAP control
efficiency of at least 95 percent.
[2D .1111]
Page 16 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
Butacite®
The proper performance of the
sheeting
scrubber shall be monitored for
Butacite®
rotogravure
BS-D
2.1.B.4(b)(i)
a minimum water flow rate to
No
Yes
NA
Setcinim Data
printing
each nozzle of 6 gallons per
Historian
operation
minute, averaged over a three-
hour period. [21) .1111]
The proper performance of the
Butacite®
scrubber shall be monitored for
sheeting
a minimum air flow rate to each
Butacite®
rotogravure
BS-D
2.1.B.4(b)(ii)
nozzle of 63 standard cubic feet
No
Yes
NA
SetcimTM Data
printing
per minute, averaged over a
Historian
operation
three-hour period.
[2D .1111]
The proper performance of the
Butacite®
scrubber shall be monitored for
sheeting
a minimum general area exhaust
Butacite®
rotogravure
BS-D
2.1.B.4(b)(iii)
fan exit velocity of 3,950 feet
No
Yes
NA
SetcimTM Data
printing
per minute, averaged over a
Historian
operation
three-hour period. [21) .1111]
Page 17 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Source
Terms and Conditions
Was
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
The Permittee shall comply with
Butacite®
all applicable record keeping
and reporting requirements
sheeting
specified in 40 CFR Parts
rotogravure
BS-D
2.1.B.4(c)
63.829 and 63.830, and in 40
No
Yes
NA
Setts mTM Data.
printing
CFR Part 63 Subpart A -
Historian
operation
General Provisions.
[2D .1111]
Page 18 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Source
Terms and Conditions
Was
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
If an action taken by the
Permittee during a startup,
shutdown, or malfunction
(including an action taken to
correct a malfunction) is not
consistent with the procedures
Butacite®
specified in the affected source's
sheeting
startup, shutdown, and
Title V
rotogravure
BS-D
2.1.B.4(c)(i)
malfunction plan, the Permittee
No
Yes
NA
Semiannual
shall record the actions taken for
Summary
printing
operation
that event and shall report such
Reports
actions within 2 working days
after commencing actions
inconsistent with the plan,
followed by a letter within 7
working days after the end of the
event.
[40 CFR 63.6(e)(3)(iv)]
J �, �!vJ ^
- y' u/ v 170 jd
Page 19 of 466
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
The Permittee shall submit to
the Regional Supervisor, DAQ,
a semi-annual summary report
Butacite®
as specified in 40 CFR Part
63.830, by January 30 of each
Title V
sheeting
rotogravure
BS-D
2.1.13.4(c)(ii)
calendar year for the preceding
No
Yes
NA
Semiannual
printing
six-month period between July
Summary
operation
and December, and by July 30
Reports
of each calendar year for the
preceding six-month period
between January and June. [2D
.1111]
If the actions taken by the
Permittee during start-up,
Butacite®
shutdown, or malfunction
sheeting
(SSM) are not completely
Title V
rotogravure
BS-D
2.1.B.4(c)(iii)
consistent with the procedures
No
Yes
NA
Semiannual
specified in the SSM plan, then
Summary
printing
operation
the Permittee shall submit an
Reports
SSM report, to the DAQ
Regional Supervisor.
10
[2D .1111]
Page 20 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
Nafion®
Emissions of particulate matter
Emission
membrane
from this source shall not exceed
AP�2
source NS-I
coating
NS-I
2.1.C.1(a)
an allowable emission rate as
No
Yes
NA
calculated by the equation in
calculation
has no visible
process
2D.0515(a). [2D .0515(a)]
emissions.
Nafion®
If emissions testing is required,
membrane
NS-I
21C
...1(b)
the testing shall be performed in
No
NA
NA
NA
coating
accordance with General
process
Condition JJ. [21) .0515]
Production records shall be
Nafion®
maintained which specify the
membrane
types of materials and finishes
Nafion®
coating
NS-I
2.1.C.1(c)
processed and these records
No
Yes
NA
production
shall be made available to a
records
process
DAQ authorized representative
upon request. [2D .0515]
A summary report of monitoring
Nafion®
and recordkeeping activities for
Title V
membrane
the six-month period between
Semiannual
0
NS-I
2.1.C.l(d)
January and June and for the six-
No
Yes
NA
Summap
MOM
month period between July and
December shall be submitted.
Reports
a d�.
[21) .0515]
Page 21 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
Visible emissions shall not be
Nafion®
more than 20 percent opacity
Emission
membrane
when averaged over a six -
source NS-I
NS-I
2.1.C.2(a)
minute period; except for once
No
NA
NA
NA
coating
in any hour and not more than
has no visible
process
four times in any 24-hour
emissions.
period. [21).0521(d)]
Nafion®
In no event shall the visible
Emission
membrane
NS-I
2.1.C.2(a)
emissions six -minute average
No
NA
NA
NA
source NS-I
coating
exceed 87 percent opacity. [2D
has no visible
process
.0521(d)]
emissions.
Nafion®
If emissions testing is required,
membrane
the testing shall be performed in
NS-I
2.1.C.2(b)
No
NA
NA
NA
coating
accordance with General
process
Condition JJ. [2D .0521]
Nafion®
No monitoring/
membrane
recordkeeping/reporting is
NS-I
21C
...2(c)
No
NA
NA
NA
coating
required for visible emissions
process
from this source. [2D .0521]
J
Page 22 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
In order to avoid applicability of
Nafion®
2D .0530, the Vinyl Ethers
Vinyl Ethers
Vinyl Ethers
North process shall discharge
North Monthly
North
NS-B
2.1.CA(a)
into the atmosphere less than
No
Yes
NA
68.9 tons of VOCs per
Emissions
process
consecutive 12-month period.
Report
[2D .0530]
Nafion®
Calculations of VOC emissions
Vinyl Ethers
Vinyl Ethers
NS-B
2. 1.
per month shall be made within
No
Yes
NA
North Monthly
NorthC.4(b)
30 days of the end of each
Emissions
process
month. [2D .0530]
Report
Nafion®
The total amount of VOC
Vinyl Ethers
Vinyl Ethers
NS-B
21
..C.4(c)
emissions shall be recorded
No
Yes
NA
North Monthly
North
monthly in a logbook.
Emissions
process
[2D .0530]
Report
Nafion®
The Permittee shall be deemed
Vinyl Ethers
Vinyl Ethers
in noncompliance with 15A
North Monthly
North
NS-B
2.1.C.4(c)
NCAC 2D .0530 if the VOC
No
Yes
NA
emissions exceed the limit.
Emissions
process
10
[2D .0530]
Report
ligq�v `
�l 4�I iWr I,
V ���f
Page 23 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
Nafion®
The Permittee shall submit a
Title V
Vinyl Ethers
NS-B
2.1.C.4(d)
quarterly summary report of
No
Yes
NA
Quarterly
North
monitoring and recordkeeping
Reports to
process
activities. [21) .0530]
DAQ FRO
The report shall contain the
Nafion®
monthly VOC emissions for the
Title V
Vinyl Ethers
previous 14 months. The
Quarterly
North
NS-B
2.1.C.4(d)(i)
emissions shall be calculated for
No
Yes
NA
each of the 12-month periods
Reports to
process
over the previous 14 months.
DAQ FRO
[2D .0530]
The Permittee shall ensure the
Nafion®
proper performance of the
See attached
Vinyl Ethers
y
scrubbers by monitoring the
Nafionis IP21
deviation
North
NS-B
.1. 2CA(e)(i)
injection liquid flow rate
Yes
No
No
(minimum of 7,000 kilograms
'
Data Historian
letter dated
process
p
per hour, averaged over a three-
07/25/06
hour period). [21) .0530]
The results of inspections shall
Nafion®
be recorded in a scrubber log
UZ
book which shall be kept on site
SAP
ers
No 'Q
NS-B
2.1.C.4(f)
and made available to Division
No
Yes
NA
Electronic
of Air Quality personnel upon
Historian
request.
�'
[2D .0530]
Page 24 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
Any variance from the
manufacturer's
recommendations or the permit
Nafion®
monitoring requirements, or the
Nafion® IP21
Vinyl Ethers
failure of the air pollution
Data Historian
North
NS-B
2.1.C.4(f)
control equipment to operate in
No
Yes
NA
and SAP
a normal and usual manner, shall
Electronic
process
be investigated with corrections
Historian
made and dates of action
recorded in the log book. [2D
.0530]
The inspection and maintenance
Nafion®
activities, as well as required
Nafionis
See attached
Vinyl Ethers
monitoring for scrubbing liquid
Data Historia
Historian
n
deviation
North
NS-B
2 .1.C.4(f)
flow rates, and scrubber
Yes
No
No
and SAP
letter dated
process
pressure drops, if appropriate,
Electronic
07/25/06
shall be recorded. [2D .0530]
Historian
In order to avoid applicability of
Nafion®
2D .0530, the Resins process
Resins
NS-G
2.1.C.5(a)
discharge into the
No
Yes
NA
Monthly
4esinsshall
atmosphere less than 40 tons of
Emissions
0OVS
VOCs per consecutive 12-month
Report
period. [2D .0530]
Page 25 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
Nafion®
Calculations of VOC emissions
Resins
Resins
NS-G
2.1.C.5(b)
per month shall be made within
No
Yes
NA
Monthly
30 days of the end of each
Emissions
process
month. [2D .0530]
Report
Nafion®
The total amount of VOC
Resins
Resins
NS-G
2.1.C.5(c)
emissions shall be recorded
No
Yes
NA
Monthly
monthly in a logbook.
Emissions
process
[2D .0530]
Report
The Permittee shall be deemed
Nafion®
in noncompliance with 15A
Resins
Resins
NS-G
2.1.C.5(c)
NCAC 2D .0530 if the VOC
No
Yes
NA
Monthly
process
emissions exceed the limit.
Emissions
[2D .0530]
Report
Nafion®
The Permittee shall submit a
Title V
Resins
NS-G
2.1.C.5(d)
quarterly summary report of
No
Yes
NA
Quarterly
monitoring and recordkeeping
Reports to
process
activities. [21) .0530]
DAQ FRO
The report shall contain the
monthly VOC emissions for the
Nafion®
previous 14 months. The
Title V
Resins
NS-G
2.1.C.5(d)(i)
emissions shall be calculated for
No
Yes
NA
Quarterly
p%es®f
each of the 12-month periods
Reports to
/ 15�
over the previous 14 months.
DAQ FRO
[2D .0530]
-v.ae:
Page 26 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
In order to avoid applicability of
Nafion®
2D .0530, the BFPO process
BFPO
BFPO
NS-A
2.1.C.6(a)
shall discharge into the
No
Yes
NA
Monthly
atmosphere less than 85.3 tons
Emissions
process
of VOCs per consecutive 12-
Report
month period. [21) .0530]
Nafion®
Calculations of VOC emissions
BFPO
BFPO
NS-A
2.1.C.6(b)
per month shall be made within
No
Yes
NA
Monthly
30 days of the end of each
Emissions
process
month. [2D .0530]
Report
Nafion®
The total amount of VOC
BFPO
HFPO
NS-A
2.1.C.6(c)
emissions shall be recorded
No
Yes
NA
Monthly
monthly in a logbook.
Emissions
process
[2D .0530]
Report
The Permittee shall be deemed
Nafion®
in noncompliance with 15A
BFPO
HFPO
NS-A
2.1.C.6(c)
NCAC 2D .0530 if the VOC
No
Yes
NA
Monthly
process
emissions exceed the limit.
Emissions
[2D .0530]
Report
Nafion®
The Permittee shall submit a
Title V
BFPO
NS-A
2.1.C.6(d)
quarterly summary report of
No
Yes
NA
Quarterly
monitoring and recordkeeping
Reports to
process
activities. [2D .0530]
DAQ FRO
Page 27 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
The report shall contain the
monthly VOC emissions for the
Nafion®
previous 14 months. The
Title V
BFPO
NS-A
2.1.C.6(d)(i)
emissions shall be calculated for
No
Yes
NA
Quarterly
process
each of the 12-month periods
Reports to
over the previous 14 months.
DAQ FRO
[2D .0530]
The Permittee shall comply with
all applicable provisions,
NS-A
including the notification,
The effective
Nafion®
through
2.1.C.6
testing, and monitoring
No
NA
NA
NA
date of 40
processes
NS-L
requirements contained in 40
CFR Subpart
CFR 63, Subpart FFFF,
FFFF is 2008
including Subpart A "General
Provisions." [2D .1111]
Fluoro-
products
Emissions of particulate matter
polymer
polymer
from this source shall not exceed
AP�2
manufa
FS-A
2. LD.1(a)
an allowable emission rate as
No
NA
NA
calculation
development
calculated by the equation in 2D
facility
.0515(a). [2D .0515]
Page 28 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
Fluoro-
products
If emissions testing is required,
polymer
FS-A
2.1.D. l (b)
the testing shall be performed in
No
NA
NA
NA
manufact'g
accordance with General
development
Condition JJ. [2D .0515]
facility
Fluoro-
Production records shall be
products
maintained which specify the
polymer
types of materials and finishes
PMDF
manufact'g
FS-A
2.1.D.1(c)
processed and these records
No
Yes
NA
Production
development
shall be made available to a
Records
facility
DAQ authorized representative
upon request. [2D .0515]
Fluoro-
Particulate matter emissions
products
from the Fluoroproducts
polymer
FS-A
2.1.D.1(d)
polymer manufacturing facility
No
Yes
NA
PNIDF Process
manufact'g
(ID No. FS-A) shall be
Design
development
controlled by the bagfilter (ID
facility
No. FCD-A2). [2D .0515]
Fluoro-
p
To To assure compliance, the
�
Permittee shall perform
Vole
rlra nufac'1
FS-A
2.1.D.1(d)
inspections and maintenance as
No
Yes
NA
pMDF Area
Records
J
e
d! `t7
recommended by the
facility
���+
manufacturer. [2D .0515]
Page 29 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
Fluoro-
The inspection and maintenance
products
requirement shall include a
polymer
FS-A
2.1.D.1(d)(i)
monthly visual inspection of the
No
Yes
NA
Monthly Filter
manufact'g
system ductwork and material
Inspection
development
collection unit for leaks.
facility
[2D .0515]
Fluoro-
products
The inspection and maintenance
An internal
polymer
requirement shall include an
inspection was
manufact' g
FS-A
2.1.D.1(d)(ii)
annual internal inspection of the
No
Yes
NA
performed on
development
bagfilter's structural integrity.
07/12/2005
facility
[21) .0515]
Fluoro-
products
The results of inspection and
polymer
polymmanufaer
maintenance shall be maintained
pMDF Area
FS-A
2.1.D.1(e)
in a logbook on -site and made
No
Yes
NA
Records
development
available to an authorized agent
facility
upon request. [2D .0515]
Fluoro-
�, roducts
The logbook shall record the
o19e1
FS-A
2.1.D.1(e)(i)
date and time of each recorded
No
Yes
NA
PMDF Area
� �n aG�nufact
devefo r}g�t
action. [2D .0515]
Records
facility
®���
Page 30 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
Fluoro-
products
polymer
The logbook shall record the
P1RD
manu[2D
FS-A
2.1.D.1(e)(ii)
results of each inspection.
No
Yes
NA
A
development
.0515]
facility
Fluoro-
products
The logbook shall record the
polymer
FS-A
2.1.D.l(e)(iii)
results of any maintenance
No
Yes
NA
PMDF Area
manufact'g
performed on the bagfilters.
Records
development
[2D .0515]
facility
Fluoro-
products
The logbook shall record any
polymer
FS-A
2.1.D.1(e)(iv)
variance from manufacturer's
No
Yes
NA
PMDF Area
manufact'g
recommendations, if any, and
Records
development
corrections made. [2D .0515]
facility
Fluoro-
The Permittee shall submit the
products
results of any maintenance
polymer
FS-A
2.1.D.l(f)
performed on the bagfilters
No
Yes
NA
PMDF Area
f" ,
within 30 days of a written
Records
Jd�velope '`��
request by the DAQ.
�c�ty�
[2D .0515]
uu,;, d
Page 31 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
Fluoro-
A summary report of monitoring
products
and recordkeeping activities for
polymer
the six-month periods between
Title V
manufact'g
FS-A
2.1.D.1(g)
January and June, and between
No
Yes
NA
Semiannual
development
July and December, shall be
Reports
facility
submitted. [2D .0515]
Fluoro-
products
All instances of deviations from
polymer
FS-A
2.1.D.1(g)
the requirements of this permit
No
Yes
NA
Title V
Semiannual
manufact'g
must be clearly identified in the
development
summary report. [2D .0521]
Reports
facility
Fluoro-
Visible emissions shall not be
products
more than 20 percent opacity
The PMDF
polymer
when averaged over a six-
Process does
manufact'g
FS-A
2.1.D.2(a)
minute period; except for once
No
NA
NA
not emit
development
in any hour and not more than
visible
facility
four times in any 24-hour
emissions
period. [2D .0521(d)]
Z® 01 °�t
Page 32 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
Fluoro-
products
In no event shall the visible
The PM DF
polymer
emissions six -minute average
Process does
manufact'g
FS-A
2.1.D.2(a)
exceed 87 percent opacity.
No
NA
NA
not emit
development
[2D .0521(d)]
visible
facility
emissions
Fluoro-
products
If emissions testing is required,
polymer
polymer
the testing shall be performed in
manufadevelopment
FS-A
2.1.D.2(b)
accordance with 2D .0501(c)(8)
No
NA
NA
NA
and General Condition JJ.
facility
[2D .0521(d)]
Fluoro-
No monitoring/
products
recordkeeping/reporting is
polym
polymer
FS-A
2.1.D.2(c)
required for visible emissions
No
NA
NA
NA
manufadevelopment
from this source.
[2D .0521(d)]
facility
Fluoro-
In order to avoid applicability of
products
2D .0530, the Resins process
PMDF
polymer
FS-A
2.1.D.4(a)
shall discharge less than 40 tons
No
Yes
NA
Monthly
Emissions
/deelopmeni
of VOCs per consecutive 12-
Reports
month period. [2D .0530]
faci�t/d
,;
ififfe1
Page 33 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
Calculations of VOC emissions
products
per month shall be made within
PMDF
polymer
FS-A
2.1.D.4(b)
30 days of the end of each
No
Yes
NA
Monthly
manufact' g
month.
Emissions
development
[2D .0530]
Reports
facility
Fluoro-
products
The total amount of VOC
PMDF
polymer
FS-A
2.1.D.4(c)
emissions shall be recorded
No
Yes
NA
Monthly
manufact' g
monthly in a logbook.
Emissions
development
[2D .0530]
Reports
facility
Fluoro-
The Permittee shall be deemed
products
in noncompliance with 15A
PMDF
polymer
FS-A
2.1.D.4(c)
NCAC 2D .0530 if the VOC
No
Yes
NA
Monthly
manuemissions
exceed the limit.
Emissions
development
[2D .0530]
Reports
facility
Fluoro-
The Permittee shall submit a
products
quarterly summary report of
Title V
of r
p �
manufa g
F -A
/ 6'd
2.1.DA(d)
monitoring and recordkeeping
No
Yes
NA
Quarterly
Reports to
activities.
c��vlopr}�ent
,i.
'V
[2D .0530]
DAQ FRO
facility
l u
--,
Page 34 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
Fluoro-
The report shall contain the
products
monthly VOC emissions for the
Title V
polymer
FS-A
2.1.D.4(d)(i)
previous 14 months, which shall
No
Yes
NA
Quarterly
manufact'g
be calculated for each of the 12-
Reports to
development
month periods over the previous
DAQ FRO
facility
14 months. [2D .0530]
Emissions of particulate matter
No. 2 fuel
from the combustion of fuel oil
oilfired
that are discharged from this
AP�2
PS -Temp
2.l.G.1(a)
source into the atmosphere shall
No
Yes
NA
temporary
not exceed the allowable limit
calculation
boiler
pursuant to 2D.0503.
[2D .0503]
No. 2 fuel
If emissions testing is required,
oil -fired
PS -Temp
2.1.G.l(b)
the testing shall be performed in
No
NA
NA
NA
temporary
accordance General Condition
boiler
JJ. [2D .0503]
No monitoring/
No. 2 fuel
recordkeeping/reporting is
oil -fired
PS -Temp
2. l .G.1(c)
required for particulate
No
NA
NA
NA
tempot&
emissions from the firing of No.
.1 kvb c?iler
2 fuel oil in this source for this
regulation. [2D .0503]
vJ.d'Y
Page 35 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
The Permittee shall comply with
all applicable provisions,
including the notification,
testing, recordkeeping, and
This rental
No. 2 fuel
monitoring requirements
boiler was
oil -fired
contained in Environmental
operational
PS -Temp
2.1.G.2(a)
Management Commission
No
NA
NA
NA
from
temporary
boiler
Standard 2D .0524 "New Source
04/05/06
Performance Standards (NSPS)
until
as promulgated in 40 CFR Part
05/24/06.
60 Subpart Dc, including
Subpart A "General Provisions."
[2D .0524]
No. 2 fuel
The maximum sulfur content of
oil -fired
PS -Temp
2.1.G.2(b)
any fuel oil received and burned
No
Yes
NA
Fuel supplier
temporary
in the boiler shall not exceed 0.5
certification
boiler
percent by weight. [21) .05241
Visible emissions shall not
No. 2 fuel
exceed 20 percent opacity (6
oil -fired
minute average) except for one
Daily
temporary
PS -Temp
1G
2...2(c)
six minute period per hour but
No
No
NA
observations
boiler
not more than 27 percent opacity
when firing fuel oil. [2D .0524]
Page 36 of 46
TITLE V AIR PERMIT COMPLIANCE SUAEMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
No. 2 fuel
Fuel supplier certification shall
oil -fired
be used to demonstrate sulfur
Fuel supplier
PS -Temp
2.1.G.2(d)(i)
dioxide emissions compliance as
No
Yes
NA
temporary
described under 40 CFR §
certification
boiler
60.46c(e). [2D .0524]
No. 2 fuel
The Permittee shall record and
oil -fired
PS -Temp
2.1.G.2(e)
maintain records of the amounts
No
Yes
NA
Fuel
consumption
temporary
of each fuel fired during each
boiler
month. [2D .0524]
records
A summary report of the sulfur
No. 2 fuel
content of the distillate fuel oil
Title V
oil -fired
fired shall be submitted for six-
semiannual
PS -Temp
2.1.G.2(f)(i)
month period between January
No
Yes
NA
temporary
and June and for the six-month
summary
boiler
period between July and
reports
December. [2D .0524]
No. 2 fuel
A summary report's fuel
Title V
oil -fired
PS -Temp
2.1.G.2(f)(i)
supplier certification shall
No
Yes
NA
semiannual
temporary
(A)(1)
include the name of the oil
summary
boiler
supplier. [2D .0524]
reports
Page 37 of 46
. i
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
A summary report's fuel
No. 2 fuel
supplier certification shall
Title V
oil -fired
2.1.G.2(f)(i)
include a statement from the oil
semiannual
temporary
PS -Temp
()() A 2
supplier that the oil complies
No
Yes
NA
summary
with the specification under the
boiler
definition of distillate oil in 40
reports
CFR § 60.41 c. [2D .0524]
A summary report's fuel
supplier certification shall
include a certified statement
No. 2 fuel
signed by the owner or operator
Title V
oil -fired
2.1.G.2(f)(i)
of an affected facility that the
semiannual
temporary
PS -Temp
(A)(3)
records of fuel supplier
No
Yes
NA
summary
boiler
certification submitted
reports
represents all of the fuel fired
during the semi annual period.
[2D .0524]
In order to avoid applicability of
No. 2 fuel
2D .0530 for major sources and
Monthly sulfur
oil -fired
major modifications the
dioxide
terns(garb
PS -Temp
2.1.G.3(a)
temporary boiler shall discharge
No
Yes
NA
into the atmosphere less 40 tons
emissions
boiler
of sulfur dioxide per consecutive
calculation
twelve month period. [21) .0317]
Page 38 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
No. 2 fuel
If emissions testing is required,
oil -fired
the testing shall be performed in
PS -Temp
2.1.G.3(b)
accordance with 15A General
No
NA
NA
NA
temporary
Condition JJ.
boiler
[2D .0317]
No. 2 fuel
The Permittee shall record and
oil -fired
maintain records of the amounts
Fuel
PS -Temp
2.1.G.3(c)(i)
(in gallons) of No. 2 fuel oil
No
Yes
NA
consumption
temporary
burned in the boiler during each
records
boiler
month. [2Q .0317]
The record of the amounts of
No. 2 fuel
fuel (in gallons) burned during
oil -fired
each month shall be made
Fuel
temporary
PS -Temp
Z.1.G.3(c)
available to an authorized
No
Yes
NA
consumption
boiler
representative of DAQ upon
records
request. [2Q .0317]
The Permittee shall submit a
No. 2 fuel
summary report of monitoring
oil -fired
and recordkeeping activities
Quarterly
temporary
PS -Temp
1G
2...3(d)
within 30 days after each
No
Yes
NA
reports to
boiler
calendar year quarter.
DAQ FRO
110 Q f LIU
I
1[2Q .0317]
GJ3�
Page 39 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID
(Yes/No)
(Yes / No
es / No
Status
Comments
The report shall contain the
monthly quantities of fuel oil
No. 2 fuel
burned in the boiler for the
oil -fired
PS -Temp
2.1.G.3(d)(i)
previous 14 months. The total
No
Yes
NA
Quarterly
reports to
temporary
quantities burned must be
boiler
calculated for each of the 12-
DAQ FRO
month periods over the previous
14 months. [2Q .0317]
No. 2 fuel
The report shall clearly identify
oil -fired
all instances of deviations from
Quarterly
temporary
PS -Temp
1G
2...3(d)(ii)
the requirements of this permit.
No
NA
NA
reports to
boiler
[2Q .0317]
DAQ FRO
This rental
No. 2 fuel
A temporary boiler that remains
boiler was
oil -fired
at a location for more than 180
operational
PS -Temp
2.1-GA
consecutive days is no longer
No
NA
NA
NA
from
temporary
boiler
considered to be a temporary
04/05/06
boiler. [2D.1111 ]
until
05/24/06.
..4
Page 40 of 40
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
Any temporary boiler that
This rental
No. 2 fuel
replaces a temporary boiler at a
boiler was
oil -fired
location and is intended to
operational
PS -Temp
2.1.G.4
perform the same or similar
No
NA
NA
NA
from
temporary
boiler
function will be included in
04/05/06
calculating the consecutive time
until
period. [2D.1111]
05/24/06.
Visible emissions shall not be
The
more than 20 percent opacity
SentryGlas®
SentryGlas®
when averaged over a six-
Plus Mfg.
Plus Mfg.
SGS-A
2.1.H.l(a)
minute period; except for once
No
NA
NA
process does
process
in any hour and not more than
not emit
four times in any 24-hour
visible
period. [2D .0521(d)]
emissions
The
In no event shall the visible
SentryGlas®
SentryGlas®
emissions six -minute average
Plus Mfg.
Plus Mfg.
SGS-A
2.1.H.1(a)
exceed 87 percent opacity.
No
NA
NA
process does
process
[2D .0521(d)]
not emit
visible
emissions
v
Page 41 of 4�
„r
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
If emissions testing is required,
SentryGlas®
the testing shall be performed in
Plus Mfg.
SGS-A
2.1.H.l(b)
accordance with 2D .0501(c)(8)
No
NA
NA
NA
process
and General Condition JJ.
[2D .0521(d)]
SentryGlas®
No monitoring/recordkeeping/
Plus Mfg.
SGS-A
2.1.1-1.1(c)
reporting is required for visible
No
NA
NA
NA
emissions from this source.
process
[2D .0521(d)]
Polyvinyl
Emissions of particulate matter
]Fluoride
from this source shall not exceed
AP-42
FS-B
2.111(a)
an allowable emission rate as
No
NA
NA
Polymer Mfg.
calculated by the equation in 2D
calculation
Process
0515(a). [2D .0515]
Polyvinyl
If emissions testing is required,
Fluoride
the testing shall be performed in
Polymer Mfg.
FS-B
2.111(b)
accordance with General
No
NA
NA
NA
Process
Condition JJ. [21) .0515]
Page 42 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
Production records shall be
Polyvinyl
maintained such that the process
The PVF
Fluoride
rates "P" in tons per hour can be
PVF
Facility will
Polymer Mfg.
FS-B
2.1.I.1(c)
derived, and shall make these
No
No
NA
Production
not
Process
records available to a DAQ
Records
commence
authorized representative upon
operation
request. [2D .0515]
until 2007.
The Permittee shall be deemed
in noncompliance with 15A
The PVF
Polyvinyl
NCAC 21) .0515 if the
PVF
Facility will
Fluoride
Polymer Mfg.
FS-B
2.1.I.1(c)
production records are not
No
No
NA
Production
not
Process
maintained or the types of
Records
commence
materials and finishes are not
operation
monitored. [2D .0508(f)]
until 2007.
The Permittee shall submit the
The PVF
Polyvinyl
results of any maintenance
Facility will
Fluoride
FS-B
21I
...1(d)
performed on the bagfilters
No
No
NA
PVF Area
not
Polymer Mfg.
within 30 days of a written
Records
commence
Process
request by the DAQ.
operation
[21) .0508(f)]
until 2007.
Page 43 of 4Q
IQ
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
A summary report of monitoring
The PVF
Polyvinyl
and recordkeeping activities for
Facility will
Fluoride
the six-month periods between
Title V
not
Polymer Mfg.
FS-B
2.111(e)
January and June, and between
No
No
NA
Semiannual
commence
Process
July and December, shall be
Reorts
p
operation
submitted. [2D .0515]
until 2007.
The PVF
Polyvinyl
All instances of deviations from
Facility will
Fluoride
FS-B
2.1.I.1(e)
the requirements of this permit
No
No
NA
Title V
Semiannual
not
Polymer Mfg.
must be clearly identified in the
Reports
commence
Process
summary report. [2D .0521]
operation
until 2007.
Visible emissions shall not be
more than 20 percent opacity
The PVF
Polyvinyl
when averaged over asix-
Facility will
Fluoride
FS-B
2.1.I.2(a)
minute period; except for once
No
No
NA
not
Polymer Mfg.
in any hour and not more than
commence
Process
four times in any 24-hour
operation
period. [2D .0521(d)]
until 2007.
10
Page 44 of 4¢
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
The PVF
Polyvinyl
In no event shall the visible
Facility will
Fluoride
FS-B
2.1.I.2(a)
emissions six -minute average
No
No
NA
not
Polymer Mfg.
exceed 87 percent opacity.
commence
Process
[2D .0521(d)]
operation
until 2007.
Polyvinyl
If emissions testing is required,
Fluoride
the testing shall be performed in
Polymer Mfg.
FS-B
2.1.I.2(b)
accordance with 2D .0501(c)(8)
No
NA
NA
NA
Process
and General Condition JJ.
[2D .0521(d)]
Polyvinyl
The emission points of this
The PVF
Fluoride
sources shall be observed once a
Monthly
Facility will
Polymer Mfg.
FS-B
2.1.I.2(c)
month for any visible emissions
No
No
NA
visible
not
above normal.
emissions
commence
Process
[2Q .0508(f)]
logbook
operation
until 2007.
The results of the monitoring
The PVF
Polyvinyl
shall be maintained in a logbook
Monthly
Facility will
Fluoride
FS-B
2.1.I.2(d)
on -site and made available to an
No
No
NA
visible
not
Polymer Mfg.
authorized representative upon
emissions
commence
Ippocess
request.
logbook
operation
[2Q .0508(f)]
until 2007.
10 ®/ °'c��
Page 45 of 4¢
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
The PVF
Polyvinyl
The logbook shall record the
Monthly
Facility will
Fluoride
FS-B
2.1.I.2(d)(i)
date and time of each recorded
No
No
NA
visible
not
Polymer Mfg.
action.
emissions
commence
Process
[2Q .0508(f)]
logbook
operation
until 2007.
The logbook shall record the
results of each observation
and/or test noting those sources
The PVF
Polyvinyl
with emissions that were
Monthly
Facility will
Fluoride
FS-B
2.1.I.2(d)(ii)
observed to be in noncompliance
No
No
NA
visible
not
Polymer Mfg.
along with any corrective
emissions
commence
Process
actions taken to reduce visible
logbook
operation
until 2007.
emissions.
[2Q .0508(f)]
The PVF
Polyvinyl
The logbook shall record the
Monthly
Facility will
Fluoride
FS-B
2.1.I.2(d)(iii)
results of any corrective actions
No
No
NA
visible
not
Polymer Mfg.
performed.
emissions
commence
Process
[2Q .0508(f)]
logbook
operation
until 2007.
L®
Page 46 of 46
TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT
For Calendar Year 2006
Terms and Conditions
Was
Source
Deviation a
or
Permit
Records
Non-
Method(s) of
Emission
Control
Condition
Condition Summary
Deviation
Maintained
compliance
Determining
Source
Device
Number
?
?
Issue?
Compliance
Description
ID No. s
es / No
es / No
es / No
Status
Comments
A summary report of monitoring
and recordkeeping activities for
,The PVF
Polyvinyl
the six-month period between
Title V
Facility will
Fluoride
FS-B
2.1.I.2(e)
January and June and for the six-
No
No
NA
Semiannual
not
Polymer Mfg.
month period between July and
Summary
commence
Process
December shall be submitted.
Reports
operation
[2Q .0508(f)]
until
All instances of deviations from
The PVF
Polyvinyl
the requirements of this permit
Title V
Facility will
Fluoride
FS-B
2.1.I.2(e)
must be clearly identified in the
No
No
NA
Semiannual
not
Polymer Mfg.
summary report.
Reports
commence
Process
[2D .0521]
operation
until 2007.
The Permittee shall comply with
all applicable requirements in
accodance with 40 CFR Part 68
including submitting a Risk
Risk
All sources
All
2.2.0
Management plan to EPA
No
Yes
NA
Management
pursuant to 40 CFR Part 68.150
Plan submittal
prior to June 21, 1999 or as
specified in 40 CFR Part 68.10.
[40 CFR 68]
0