Loading...
HomeMy WebLinkAboutDEQ-CFW_00086357Title V Permit No. 03735T31 Page 1 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No Yes / No Yes / No Status Comments No. 2/No. 6 PS -land Particulate matter shall not fuel oil -fired PS-2 2.1.A.1(a) exceed 0.26671b/mmBTU No NA NA AP-42 boiler [2D .0503(a)] calculation No. 2/No. 6 If emissions testing is required, fuel oil -fired PS -land 2 I.A.1(b) the testing shall be performed in No NA NA NA boiler PS-2 accordance General Condition JJ. [2D .0503(c)(3)] No. 2/No. 6 No monitoring/recordkeeping/ fuel oil -fired PS-1 and 2.l.A.l(c) reporting is required for No NA NA NA boiler PS-2 particulate emissions from these sources. No. 2/No. 6 Emissions of sulfur dioxide fuel oil -fired PS-1 and 2 1.A.2(a) from these sources shall not No NA NA AP-42 boiler PS-2 exceed 2.3 pounds per million calculation Btu [2D .0516] No. 2/No. 6 If emissions testing is. required, fuel oil -fired PS-1 and 2 1.A.2(b) the testing shall be performed in No NA NA NA boiler PS-2 accordance General Condition P. [2D .0503(c)(4)] No monitoring/recordkeeping is No. 2/No. 6 PS-1 and required for sulfur dioxide fuel oil -fired PS-2 2.1.A.2(c) emissions from No. 2 fuel oil No NA NA NA boiler burned in these sources. [2Q .0503] DEQ-CFW 00086357 Title V Permit No. 03735T31 Page 2 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments The maximum sulfur content of No. 2/No. 6 PS-1 and any No. 6 fuel oil received and Certificate of fuel oil -fired PS-2 2.1.A.2(d) burned in the boiler shall not No Yes NA Analysis from boiler exceed 2.1 percent by weight. Oil Supplier [2D .0503(a)] The sulfur content of the No. 6 No. 2/No. 6 PS-1 and fuel oil shall be monitored by Certificate of fuel oil -fired PS-2 2 1.A.2(e) using fuel oil supplier No Yes NA Analysis from boiler certification per shipment Oil Supplier received. [2D .0516] The results of the fuel oil No. 2/No. 6 supplier certifications shall be Certificate of fuel oil -fired PS -land 2 1.A.2(e)(i) recorded in a logbook on a No Yes NA Analysis from boiler PS-2 quarterly basis and include the Oil Supplier name of the oil supplier. [2D .0516] The results of the fuel oil supplier certifications shall be No. 2/No. 6 PS-1 and recorded in a logbook on a Certificate of fuel oil -fired PS-2 2.1.A.2(e)(ii) quarterly basis and include the No Yes NA Analysis from boiler maximum sulfur content of the Oil Supplier fuel oil received during the quarter. [2D .0516] DEQ-CFW 00086358 Title V Permit No. 03735T31 Page 3 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments The results of the fuel oil supplier certificationsshall be No. 2/No. 6 PS-1 and recorded in a logbook on a Certificate of fuel oil -fired PS-2 2.1.A.2(e)(iii) quarterly basis and include the No Yes NA Analysis from boiler method used to determine the Oil Supplier maximum sulfur content of the fuel oil. [2D .0516] The results of the fuel oil supplier certifications shall be recorded in a logbook on a quarterly basis and include a No. 21No. 6 certified statement signed by the Title V fuel oil -fired PS-1 and 2 1.A.2(e)(iv) responsible official that the No Yes NA Semiannual boiler PS-2 records of fuel oil supplier Summary certification submitted represent Report all of the No. 6 fuel oil fired during the period. [2D .0516] A summary report of the fuel oil supplier certifications must be No. 2/No. 6 submitted for the six-month Title V fuel oil -fired PS-1 and 2.1.A.2(f) period between July and No Yes NA Semiannual boiler PS-2 December and for the six-month Summary period between January and Report June. [2Q .0508(f)] DEQ-CFW 00086359 Title V Permit No. 03735T31 Page 4 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No Yes / No es / No Status Comments The summary report of the fuel No. 2/No. 6 oil supplier certifications must Title V fuel oil -fired PS-1 and 2 1 A 2(f) clearly identify all instances of No Yes NA Semiannual boiler PS-2 deviations from the Summary requirements of this permit. [21) Report .0521] Visible emissions shall not be more than 40 percent opacity No. 2/No. 6 when averaged over a six- Daily visible fuel oil -fired PS-1 2.1.A.3(a) minute period; except for once No Yes NA emissions boiler in any hour and not more than observations four times in any 24-hour period. [2D .0521] No. 2/No. 6 In no event shall the visible Daily visible fuel oil -fired PS-1 2.1.A.3(a) emissions six -minute average No Yes NA emissions boiler exceed 90'percent opacity. [2D observations .05211 Visible emissions shall not be more than 20 percent opacity No. 2/No. 6 when averaged over a six- Daily visible fuel oil -fired PS-2 2.1.A.3(b) minute period; except for once No Yes NA emissions boiler in any hour and not more than observations four times in any 24-hour period. [2D .0521(d)] DEQ-CFW 00086360 Title V Permit No. 03735T31 Page 5 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments No. 2/No. 6 In no event shall the visible Daily visible fuel oil -fired PS-2 2.1.A.3(b) emissions six -minute average No Yes NA emissions boiler exceed 87 percent opacity. [2D observations .0521(d)] No. 2/No. 6 Any required emissions testing fuel oil -fired pS-1 and 2.1.A.3(c) shall be performed in No NA NA NA boiler PS-2 accordance with General Condition JJ. [2D .0508(c)(8)] When burning No. 6 fuel oil, the No. 2/No. 6 PS-1 and emission point of these sources Daily visible fuel oil -fired PS-2 2.1.A.3(d) shall be observed daily for any No Yes NA emissions boiler visible emissions above normal. observations [2D .0521] The results of the monitoring No. 2/No. 6 shall be maintained in a logbook Daily visible fuel oil -fired PS-1 and 2.1.A.3(e) on -site and made available to an No Yes NA emissions boiler PS-2 authorized agent upon request. observations logbook [2D .0521] No. 2/No. 6 The logbook shall record the Daily visible fuel oil -fired PS-1 and 2 1.A.3(e)(i) date and time of each recorded No Yes NA emissions boiler PS-2 action. [2D .0521] observations logbook DEQ-CFW 00086361 Title V Permit No. 03735T31 Page 6 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments The logbook shall record the results of each observation No. 2/No. 6 noting those sources with Daily visible fuel oil -fired PS-1 and 2 1.A.3(e)(ii) emissions that were observed to No Yes NA emissions boiler PS-2 be in noncompliance along with observations any corrective actions taken to reduce visible emissions. [2D .0521] No. 2/No. 6 PS-1 and The logbook shall record the Daily visible fuel oil -fired PS-2 2.1.A.3(e)(iii) results of any corrective actions No Yes NA emissions boiler performed. [2D .0521] observations No monitoring/ No. 2/No. 6 recordkeeping/reporting is fuel oil -fired PS -land 2.1.A.3(f) required for visible emissions No NA NA NA boiler PS-2 from the firing of No. 2 fuel oil in these sources. [2D .0521] A summary report of the observations shall be submitted No. 2/No. 6 for the six-month period Title V fuel oil -fired PS-1 and 2 1.A.3(g) between July and December and No Yes NA Semiannual boiler PS-2 for the six-month period Summary between January and June. [2D Report .0521] DEQ-CFW 00086362 Title V Permit No. 03735T31 Page 7 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s Yes / No es / No es / No Status Comments No. 2/No. 6 All instances of deviations from Title V fuel oil -fired PS -land 2 1.A.3(g) the requirements of this permit No Yes NA Semiannual boiler PS-2 must be clearly identified in the Summary summary report. [2D .0521] Report In order to avoid applicability of No. 2/No. 6 21) .0530, the boiler shall Emissions fuel oil -fired PS-2 2.l .A.4(a) discharge into the atmosphere No Yes NA determined boiler less than 25 tons of particulate monthly using matter per consecutive 12-month AP-42 factors period. [2D .0530] In order to avoid applicability of 2D .0530, the boiler shall No. 2/No. 6 discharge into the atmosphere Emissions fuel oil -fired PS-2 2. l .A.4(a) less than 15 tons of particulate No Yes NA determined boiler matter under 10 microns per monthly using consecutive 12-month period. AP-42 factors [2D .0530] In order to avoid applicability of No. 2/No. 6 2D .0530, the boiler shall Emissions fuel oil -fired PS-2 2.1.A.4(a) discharge into the atmosphere No Yes NA determined boiler less than 40 tons of nitrogen monthly using oxide per consecutive 12-month AP-42 factors period. [21).0530] DEQ-CFW 00086363 Title V Permit No. 03735T31 Page 8 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments In order to avoid applicability of No. 2/No. 6 21) .0530, the boiler shall Emissions fuel oil -fired PS-2 2.1.A.4(a) discharge into the atmosphere No Yes NA determined boiler less than 40 tons of sulfur monthly using dioxide per consecutive 12- AP-42 factors month period. [21) .0530] If emissions testing is required, No. 2/No. 6 the Permittee shall perform such fuel oil -fired PS-2 2.1.A.4(b) testing in accordance with No NA NA NA boiler General Condition JJ. [2Q .0501(c)(4)] The Permittee shall keep monthly accounting records of Fuel No. 2/No. 6 the amount of fuel used and the consumption fuel oil -fired PS-2 2.I.A.4(c) No Yes NA and sulfur boiler sulfur content, including certification of the fuel, in a content logbook. [2Q .0508(f)] records No. 2/No. 6 The Permittee shall submit a Quarterly fuel oil -fired PS-2 2. l .A.4(d) quarterly summary report of No Yes NA reports to boiler monitoring and recordkeeping DAQ FRO activities. [2Q .0508(f)] DEQ-CFW 00086364 Title V Permit No. 03735T31 Page 9 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s Yes / No es / No es / No Status Comments The quarterly summary report shall contain the monthly No. 2/No. 6 particulate matter, particulate Quarterly fuel oil -fired PS-2 2.1.A.4(d)(i) matter below 10 microns, No Yes NA reports to boiler nitrogen oxide, and sulfur DAQ FRO dioxide emissions for the previous 14 months. [2Q .0508(f)] The quarterly summary report No. 2/No. 6 shall contain the monthly Quarterly fuel oil -fired PS-2 2.1.AA(d)(ii) quantities of No. 2/No. 6 fuel No Yes NA reports to boiler oil consumed for the previous 14 DAQ FRO months. [2Q .0508(f)] No. 2/No. 6 The quarterly summary report Quarterly fuel oil -fired PS-2 2.1.AA(d)(iii) shall contain the average sulfur No Yes NA reports to boiler content for the fuel oil. DAQ FRO [2Q .0508(f)] The quarterly summary report No. 2/No. 6 shall clearly identify all Quarterly fuel oil -fired PS-2 2.1.A.4(d)(iv) instances of deviations from the No Yes NA reports to boiler requirements of this permit. [2Q DAQ FRO .0508(f)] DEQ-CFW 00086365 Title V Permit No. 03735T31 Page 10 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No Yes / No Status Comments Emissions of particulate matter Butacite® BS-C 2.1.B.1(a) from the source shall not exceed No NA NA AP-42 flake dryer an allowable emission rate. [2Q calculation .0515(a)] If emissions testing is required, Butacite® BS-C 2.1.B.1(b) the testing shall be performed in No NA NA NA flake dryer accordance with General Condition JJ. [2Q .0501(c)(3)] Production records which specify the types of materials Butacite® and finishes processed shall be Butacite® flake dryer BS-C 2.13.1(c) maintained and these records No Yes NA production shall be made available to a records DAQ authorized representative upon request. [2Q .0508(f)] Particulate matter emissions from this source shall be Butacite® BS-C 2.1.B.1(d) controlled by the bagfilter (ID No Yes NA Butacite® flake dryer No. BCD-C2) and cyclone process design separator (ID No. BCD-Cl). [2Q .0508(f)] Inspections and maintenance Butacite® be performed as Butacite® flake dryer BS-C 2I.B.hall ..1(d) recommended by the No Yes NA maintenance manufacturer. [2Q .0508(f)] records DEQ-CFW 00086366 Title V Permit No. 03735T31 Page 11 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s Yes / No es / No es / No Status Comments The inspection and maintenance requirement shall include a Butacite® monthly visual inspection of the Butacite® flake dryer BS-C 2.1.B.1(d)(i) system ductwork and material No Yes NA Bagfilter collection unit for leaks. Logbook, [2Q .0508(f)] The inspection and maintenance requirement shall include an An internal Butacite BS-C 2.1.B.1(d)(ii) annual internal inspection of the No Yes NA inspection was flake dryer bagfilter's structural integrity. performed on [2Q .0508(f)] 10/29/2007 The results of inspection and maintenance shall be maintained Butacite® in a logbook on -site and made Butacite® flake dryer BS-C 2.1.B.1(e) available to an authorized No Yes NA maintenance representative upon request. [2Q records .0508(f)] Butacite® The logbook shall record the Butacite® flake dryer BS-C 2.1.13.1(e)(i) date and time of each recorded No Yes NA maintenance action. [2Q .0508(f)] records Butacite® The logbook shall record the Butacite® flake dryer BS-C 2. LB. 1(e)(ii) results of each inspection. No Yes NA maintenance [2Q .0508(f)] records DEQ-CFW 00086367 Title V Permit No. 03735T31 Page 12 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s Yes J No es J No es / No Status Comments The logbook shall record the Butacite® results of any maintenance Butacite® flake dryer BS-C 21B ...1(e)(iii) performed on the bagfilters. [2Q No Yes NA maintenance .0508(f)] records The logbook shall record any variance from the Butacite® manufacturer's Butacite® flake dryer BS-C 2.1.B.1(e)(iv) recommendations and No Yes NA maintenance corrections made. records [2Q.0508(f)] The results of any maintenance Butacite® performed on the bagfilters shall Butacite® flake dryer BS-C 2.1.B.1(f) be submitted within 30 days of a No Yes NA maintenance written request by the DAQ. [2Q records .0508(f)] A summary report of monitoring and recordkeeping activities for the six-month period between Title V Butacite BS-C 2.1.B.1(g) January and June and for the six- No Yes NA Semiannual flake dryer month period between July and Summary December shall be submitted. Reports [2Q .0508(f)] DEQ-CFW 00086368 Title V Permit No. 03735T31 Page 13 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No, s es / No Yes / No es / No Status Comments All instances of deviations from Title V Butacite® BS-C 2.1.B.1(g) the requirements of this permit No Yes NA Semiannual flake dryer must be clearly identified in the Summary summary report. [2Q .0508(f)] Reports Visible emissions from this source shall not be more than 20 Monthly Butacite® flake dryer BS-C 2.1.B.2(a) percent opacity when averaged No NA NA visible emissions over a six -minute period. [21) .0521(d)] logbook In no event shall the six -minute Monthly Butacite® BS-C 2.1.B.2(a) average exceed 87 percent No NA NA visible flake dryer opacity. emissions [2D .0521(d)] logbook If emissions testing is required, Butacite.® the testing shall be performed in flake dryer BS-C 2.1.B.2(b) accordance with 2D .0501(c)(8) No NA NA NA. and General Condition JJ. [21) .0501(c)(8)] The emission points of this sources shall be observed once a Monthly Butacite visible flake dryer BS-C 2.1.B.2(c) month for any visible emissions No Yes NA emissions above normal. [2Q .0508(f)] logbook DEQ-CFW 00086369 Title V Permit No. 03735T31 Page 14 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments The results of the monitoring Butacite® shall be maintained in a logbook Monthly visible flake dryer BS-C 2.1.B.2(d) on -site and made available to an No Yes NA authorized representative upon emissions request. [2Q .0508(f)] logbook The logbook shall record the Monthly Butacite® BS-C 2.1.B.2(d)(i) date and time of each recorded No Yes NA visible flake dryer action. emissions [2Q .0508(f)] logbook The logbook shall record the results of each observation and/or test noting those sources Monthly Butacite® BS-C 2.1.B.2(d)(ii) with emissions that were No Yes NA visible flake dryer observed to be in noncompliance emissions along with any corrective logbook actions taken to reduce visible emissions. [2Q .0508(f)] Butacite® The logbook shall record the Monthly visible flaked dryer BS-C 2.1.B.2(d)(iii) results of any corrective actions No Yes NA emissions performed. [2Q .0508(f)] logbook DEQ-CFW 00086370 Title V Permit No. 03735T31 Page 15 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s Yes / No Yes / No Yes / No Status Comments A summary report of monitoring and recordkeeping activities for Butacite® the six-month period between Title V Semiannual flake dryer BS-C 2.1.B.2(e) January and June and for the six- No Yes NA Summary month period between July and December shall be submitted. Reports [2Q .0508(f)] The Permittee shall comply with all applicable provisions, including the notification, Butacite® testing, and monitoring sheeting requirements contained in Butacite® and rotogravure BS-D 2.1.BA Environmental Management No Yes NA Central File printing Commission Standard 15A Records operation NCAC 2D .1111 as promulgated in 40 CFR 63, Subpart KK, including Subpart A "General Provisions" [2D .1111] DEQ-CFW 00086371 Title V Permit No. 03735T31 Page 16 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s Yes / No es / No Yes / No Status Comments Emissions from the polyvinyl butyral sheeting rotogravure Butacite® printing operation shall be 1999 sheeting controlled using a permanent Stationary rotogravure BS-D 2.1.B.4(a)(i) total enclosure for the process No Yes NA Source printing area and a multi -stage horizontal Sampling operation spray scrubber that achieves an Report overall organic HAP control efficiency of at least 95 percent. [2D .1111] Butacite® The proper performance of the sheeting scrubber shall be monitored for Butacite® rotogravure BS-D 2.1.B.4(b)(i) a minimum water flow rate to No Yes NA SetcimTM Data each nozzle of 6 gallons per printing minute, averaged over a three- Historian operation hour period. [2D .1111] The proper performance of the Butacite® scrubber shall be monitored for sheeting a minimum air flow rate to each Butacite® rotogravure BS-D 2.1.BA(b)(ii) nozzle of 63 standard cubic feet No Yes NA SetcimTM Data printing per minute, averaged over a Historian operation three-hour period. [2D .1111] DEQ-CFW 00086372 Title V Permit No. 03735T31 Page 17 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No Yes / No Yes / No Status Comments Butacite® The proper performance of the sheeting scrubber shall be monitored for Butacite® rotogravure BS-D 2.1.B.4(b)(iii) a minimum general area exhaust No Yes NA SetcimTM Data printing fan exit velocity of 3,950 feet Historian operation per minute, averaged over a three-hour period. [21) .1111] The Permittee shall comply with Butacite® all applicable record keeping sheetingand reporting requirements Butacite® rotogravure BS-D 2.1.B.4(c) specified in 40 CFR Parts No Yes NA SetcimTM Data 63.829 and 63.830, and in 40" printing CFR Part 63 Subpart A - Historian operation General Provisions. [2D .1111] DEQ-CFW 00086373 Title V Permit No. 03735T31 Page 18 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Source Terms and Conditions Was Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments If an action taken by the Permittee during a startup, shutdown, or malfunction (including an action taken to correct a malfunction) is not consistent with the procedures Butacite® specified in the affected source's sheeting startup, shutdown, and Title V rotogravure BS-D 2.1.13.4(c)(i) malfunction plan, the Permittee No Yes NA Semiannual printing shall record the actions taken for Summary operation that event and shall report such Reports actions within 2 working days after commencing actions inconsistent with the plan, followed by a letter within 7 working days after the end of the event. [40 CFR 63.6(e)(3)(iv)] DEQ-CFW 00086374 Title V Permit No. 03735T31 Page 19 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es ✓ No es / No Status Comments The Permittee shall submit to the Regional Supervisor, DAQ, a semi-annual summary report Butacite® as specified in 40 CFR Part sheeting 63.830, by January 30 of each Title V rotogravure BS-D 2.1.13.4(c)(11) calendar year for the preceding No Yes NA Semiannual printing six-month period between July Summary and December, and by July 30 Reports operation of each calendar year for the preceding six-month period between January and June. [2D .1111] If the actions taken by the Permittee during start-up, Butacite® shutdown, or malfunction sheeting (SSM) are not completely Title V rotogravure BS-D 2.1.13.4(c)(iii) consistent with the procedures No Yes NA Semiannual printing specified in the SSM plan, then Summary operation the Permittee shall submit an Reports SSM report, to the DAQ Regional Supervisor. [2D .1111] DEQ-CFW 00086375 Title V Permit No. 03735T31 Page 20 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments Nafion® Emissions of particulate matter Emission membrane from this source shall not exceed AP-42 source NS-I NS-I 2.1.C.1(a) an allowable emission rate as No Yes NA coating calculated by the equation in calculation has no visible process 2D.0515(a). [2D .0515(a)] emissions. NaEon® If emissions testing is required, membrane the testing shall be performed in NS-I 2lC ...l(b) No NA NA NA coating coati accordance with General process Condition JJ. [2D .0515] Production records shall be Nafion® maintained which specify the membrane types of materials and finishes Nafion® coating NS-I 2.1.C.I(c) processed and these records No Yes NA production shall be made available to a records process DAQ authorized representative upon request. [2D .0515] A summary report of monitoring Nafion® and recordkeeping activities for Title V membrane the six-month period between Semiannual NS-I 2. l .C.1(d) January and June and for the six- No Yes NA coating month period between July and Summary process December shall be submitted. Reports [2D .0515] DEQ-CFW 00086376 Title V Permit No. 03735T31 Page 21 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments Visible emissions shall not be Nafion® more than 20 percent opacity Emission membrane when averaged over a six - source NS-I NS-I 2.1.C.2(a) minute period; except for once No NA NA NA coating has no visible in any hour and not more than process four times in any 24-hour emissions. period. [2D .0521(d)] Nafion® In no event shall the visible Emission membrane emissions six -minute average source NS-I NS-I 2.1.C.2(a) No NA NA NA coating exceed 87 percent opacity. [2D has no visible process .0521(d)] emissions. Nafion® If emissions testing is required, membrane the testing shall be performed in NS-I 2.1.C.2(b) No NA NA NA coating accordance with General . process Condition JJ. [2D .0521] Nafion® No monitoring/ membrane recordkeeping/reporting is NS-I 2.1.C.2(c) No NA NA NA coating required for visible emissions process from this source. [21) .0521] DEQ-CFW 00086377 Title V Permit No. 03735T31 Page 22 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments In order to avoid applicability of Nafion® 2D .0530, the Vinyl Ethers Vinyl Ethers Vinyl Ethers North process shall discharge North Monthly North NS-B 2.1.C.4(a) into the atmosphere less than No Yes NA Emissions 68.9 tons of VOCs per process consecutive 12-month period. Report [2D .0530] Nafion® Calculations of VOC emissions Vinyl Ethers Vinyl Ethers NS-B 2. 1.C.4(b) per month shall be made within No Yes NA North Monthly North 30 days of the end of each Emissions process month. [2D .0530] Report Nafion® The total amount of VOC Vinyl Ethers Vinyl Ethers NS-B 2.1.C.4(c) emissions shall be recorded No Yes NA North Monthly North monthly in a logbook. Emissions process [2D .0530] Report Nafion® The Permittee shall be deemed Vinyl Ethers Vinyl Ethers in noncompliance with 15A North Monthly North NS-B 2.1.C.4(c) NCAC 2D .0530 if the VOC No Yes NA Emissions emissions exceed the limit. process [2D .0530] Report DEQ-CFW 00086378 Title V Permit No. 03735T31 Page 23 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments Nafion® The Permittee shall submit a Title V Vinyl Ethers NS-B 2.1,C.4(d) quarterly summary report of No Yes NA Quarterly North monitoring and recordkeeping Reports to process activities. [2D .0530] DAQ FRO The report shall contain the Nafion® monthly VOC emissions for the Title V Vinyl Ethers previous 14 months. The Quarterly NS-B 2.1.C.4(d)(i) emissions shall be calculated for No Yes NA North each of the 12-month periods Reports to process over the previous 14 months. DAQ FRO [2D .0530] The Permittee shall ensure the Nafion® proper performance of the See attached Vinyl Ethers scrubbers by monitoring the Nafion® IP21 deviation North NS-B 2.1.C.4(e)(i) injection liquid flow rate Yes No No Data Historian letter dated (minimum of 7,000 kilograms process per hour, averaged over a three- 10/05/07 hour period). [2D .05301 The results of inspections shall Nafion® be recorded in a scrubber log Vinyl Ethers book which shall be kept on site SAP North NS-B 2.1.C.4(f) and made available to Division No Yes NA Electronic of Air Quality personnel upon Historian process request. [2D .0530] DEQ-CFW 00086379 Title V Permit No. 03735T31 Page 24 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No Yes / No es / No Status Comments Any variance from the manufacturer's recommendations or the permit Nafion® monitoring requirements, or the Nafion® IP21 Vinyl Ethers failure of the air pollution Data Historian North NS-B 2.1.CA(f) control equipment to operate in No Yes NA and SAP a normal and usual manner, shall Electronic process be investigated with corrections Historian made and dates of action recorded in the log book. [2D .0530] The inspection and maintenance Nafion® IP21 Nafion® activities, as well as required See attached Vinyl Ethers monitoring for scrubbing liquid Data Historiandeviation North NS-B 2.1.C.4(f) flow rates, and scrubber Yes No No and SAP letter dated process pressure drops, if appropriate, Electronic 10/05/07 Historian shall be recorded. [2D .0530] In order to avoid applicability of Nafion® 2D .0530, the Resins process Resins shall discharge into the Monthly Resins NS-G 2.1.C.5(a) No Yes NA atmosphere less than 40 tons of Emissions process VOCs per consecutive 12-month Report period. [2D .0530] DEQ-CFW 00086380 Title V Permit No. 03735T31 Page 25 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No Yes / No es / No Status Comments Nafion® Calculations of VOC emissions Resins See attached Resins NS-G 2.1.C.5(b) per month shall be made within No Yes NA Monthly deviation 30 days of the end of each Emissions letter dated process month. [2D .0530] Report 09/13/07 Nafion® The total amount of VOC Resins Resins NS-G 2.1.C.5(c) emissions shall be recorded No Yes NA Monthly monthly in a logbook. Emissions process [2D .0530] Report The Permittee shall be deemed Nafion® in noncompliance with 15A Resins Resins NS-G 2.1.C.5(c) NCAC 2D .0530 if the VOC No Yes NA Monthly process emissions exceed the limit. Emissions [2D .0530] Report Nafion® The Permittee shall submit a Title V Resins NS-G 2.1.C.5(d) quarterly summary report of No Yes NA Quarterly monitoring and recordkeeping Reports to process activities. [2D .05301 DAQ FRO The report shall contain the monthly VOC emissions for the Nafion® previous 14 months. The Title V Resins NS-G 2.1.C.5(d)(i) emissions shall be calculated for No Yes NA Quarterly process each of the 12-month periods Reports to over the previous 14 months. DAQ FRO [2D .0530] DEQ-CFW 00086381 Title V Permit No, 03735T31 Page 26 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No Yes / No Status Comments In order to avoid applicability of Nafion® 2D .0530, the HFPO process HFPO HFPO NS-A 2.1.C.6(a) shall discharge into the No Yes NA Monthly atmosphere less than 85.3 tons Emissions process of VOCs per consecutive 12- Report month period. [2D .0530] Nafion® Calculations of VOC emissions HFPO HFPO NS-A 2.1.C.6(b) per month shall be made within No Yes NA Monthly 30 days of the end of each Emissions process month. [2D .0530] Report Nafion® The total amount of VOC HFPO HFPO NS-A 2.1.C.6(c) emissions shall be recorded No Yes NA Monthly monthly in a logbook. Emissions process [2D .0530] Report The Permittee shall be deemed Nafion® in noncompliance with 15A HFPO HFPO NS-A 2.1.C.6(c) NCAC 2D .0530 if the VOC No Yes NA Monthly process emissions exceed the limit. Emissions [2D .0530] Report Nafion® The Permittee shall submit a Title V HFPO NS-A 2.1.C.6(d) quarterly summary report of No Yes NA Quarterly monitoring and recordkeeping Reports to process activities. [2D .0530] DAQ FRO DEQ-CFW 00086382 Title V Permit No. 03735T31 Page 27 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No Yes / No Status Comments The report shall contain the monthly VOC emissions for the Nafion® previous 14 months. The Title V HFPO NS-A 2.1.C.6(d)(i) emissions shall be calculated for No Yes NA Quarterly process each of the 12-month periods Reports to over the previous 14 months. DAQ FRO [2D .0530] The Permittee shall comply with all applicable provisions contained in Environmental Management Commission The effective Nafion® NS-A Standard 15A NCAC 2D .1111, date of 40 through 2.1.C.7(a) "Maximum Achievable Control No NA NA NA CFR Subpart processes NS-L Technology" (MALT) as FFFF is promulgated in 40 CFR Part 63, 05/10/2008 Subpart FFFF by May 10, 2008, or as provided in the rule. [40 CFR 63.2445(b)] The Permittee shall submit a The due date Notification of Compliance of the Nafion® NS-A Status to the Fayetteville Notification through 2.1.C.7(b) No NA NA NA of processes NS-L Regional in accordance with 40 Complian ce CFR 63.2520(d) by October 7, n 2008, or as provided in the rule. Status Statusis 10/ 8 DEQ-CFW 00086383 Title V Permit No. 03735T31 Page 28 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments Fluoro- produc Emissions of particulate matter polymer from this source shall not exceed-42 manufact' g FS-A 2.1.D.1(a) an allowable emission rate as No NA NA calculation development calculated by the equation in 2D facility 0515(a). [2D .05151 Fluoro- products If emissions testing is required, polymer FS-A 2.1.D.1(b) the testing shall be performed in No NA NA NA . manufact' g accordance with General development Condition JJ. [2D .0515] facility Fluoro- Particulate matter emissions products from the Fluoroproducts polymer FS-A 2.1.D.1(c) polymer manufacturing facility No Yes NA PMDF Process manufact' g (ID No. FS-A) shall be Design development controlled by the bagfilter (ID facility No. FCD-A2). [2D .0515] Fluoro- To assure compliance, the products Permittee shall perform polymer FS-A 2.1.D.1(c) inspections and maintenance as No Yes NA PMDF Area manufact'g Records development recommended by the facility manufacturer. [2D .0515] DEQ-CFW 00086384 Title V Permit No. 03735T31 Page 29 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments Fluoro- The inspection and maintenance products requirement shall include a polymer FS-A 2.1.D.1(c)(i) monthly visual inspection of the No Yes NA Monthly Filter manufact'g system ductwork and material Inspection development collection unit for leaks. facility. [21) .0515] Fluoro- products The inspection and maintenance An internal polymer polymer requirement shall include an inspection was manufact'g FS-A 2.1.D.1(c)(ii) annual internal inspection of the No Yes NA performed on development bagfilter's structural integrity. 06/29/2007 facility [21) .0515] Fluoro- products The results of inspection and polymer polymanufact'gFS-A maintenance shall be maintained PMDF Area 2.1.D.1(d) in a logbook on -site and made No Yes NA Records development available to an authorized agent facility upon request. [2D .0515] Fluoro- products polymer The logbook shall record the PM Area manufact'g FS-A 2. LD.1(d)(i) date and time of each recorded No Yes NA Records development action. [2D .0515] facility DEQ-CFW 00086385 Title V Permit No. 03735T31 Page 30 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or ' Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments Fluoro- products polymer The logbook shall record the PMDF Area manufact' g FS-A 2.l.D.l(d)(ii) results of each inspection. No Yes NA Records development [2D .0515] facility Fluoro- products The logbook shall record the polymer FS-A 2.1.D.1(d)(iii) results of any maintenance No Yes NA PMDF Area manufact'g performed on the bagfilters. Records development [21) .0515] facility Fluoro- products The logbook shall record any polymer FS-A 2.1.D.1(d)(iv) variance from manufacturer's No Yes NA PMDF Area manufact'g recommendations, if any, and Records development corrections made. [2D .0515] facility Fluoro- The Permittee shall submit the products results of any maintenance polymer FS-A 2I.D.erformed ..1(e) on the bagfilters No Yes NA PMDF Area manufact'g within 30 days of a written Records development request by the DAQ. facility I [2D .0515] DEQ-CFW 00086386 Title V Permit No. 03735T31 Page 31 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments Fluoro- A summary report of monitoring products and recordkeeping activities for polymer the six-month periods between Title V manufact'g FS-A 2.1.D.1(f) January and June, and between No Yes NA Semiannual development July and December, shall be Reports facility submitted. [2D .05 f 5] Fluoro- products All instances of deviations from polymer the requirements of this permit Title V manufact'g FS-A 2.1.D.1(f) must be clearly identified in the No Yes NA Semiannual development summary report. [2D .0521] Reports facility Fluoro- Visible emissions shall not be products more than 20 percent opacity The PMDF polymer when averaged over a six- Process does manufact'g FS-A 2.1.D.2(a) minute period; except for once No NA NA not emit development in any hour and not more than visible facility four times in any 24-hour emissions period. [2D .0521(d)] DEQ-CFW 00086387 Title V Permit No. 03735T31 Page 32 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s Yes / No es / No es / No Status Comments Fluoro- The PMDF products In no event shall the visible Process does polymer FS-A 2.1.D.2(a) emissions six -minute average No NA NA not emit manufact'g exceed 87 percent opacity. visible development [2D .0521(d)] facility emissions Fluoro- If emissions testing is required, products the testing shall be performed in polymer polymer FS-A 2.1.D.2(b) accordance with 2D .0501(c)(8) No NA NA NA manudevelopment and General Condition JJ. [2D .0521(d)] facility Fluoro- No monitoring/ products recordkeeping/reporting is polymer FS-A 2.1.D.2(c) required for visible emissions No NA NA NA manufact'g from this source. development [2D .0521(d)] facility Fluoro- products In order to avoid applicability of PMDF polymer 2D .0530, the Resins process Monthl y manufact'g FS-A 2.1.D.4(a) shall discharge less than 40 tons No Yes NA Emissions development of VOCs per consecutive 12- Reports month period. [2D .0530] facility DEQ-CFW 00086388 Title V Permit No. 03735T31 Page 33 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No Yes / No es / No Status Comments Fluoro- Calculations of VOC emissions products per month shall be made within PMDF polymer FS-A 2.1.D.4(b) 30 days of the end of each No Yes NA Monthly manufact'g month. Emissions development [2D .0530] Reports facility Fluoro- products The total amount of VOC PMDF polymer FS-A 2. 1.D.4 emissions shall be recorded No Yes NA Monthly manufact'g(c) monthly in a logbook. Emissions development [2D .0530] Reports facility Fluor Fluoro- The Permittee shall be deemedprodu in noncompliance with 15A PMDF polr manufact'g t'g FS-A 2.1.DA(c) NCAC 2D .0530 if the VOC No Yes NA Month Emiiss ons development emissions exceed the limit. Reports [2D .0530] facility Fluoro- products The Permittee shall submit a Title V polymer quarterly summary report of Quarterly manufact'g FS-A 2.1.D.4(d) monitoring and recordkeeping No Yes NA Reports to development activities. DAQ FRO facility [2D .05301 DEQ-CFW 00086389 Title V Permit No. 03735T31 Page 34 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments Fluoro- The report shall contain the products monthly VOC emissions for the Title V polymer FS-A .1. 2DA(d)(i) previous 14 months, which shall No Yes NA Quarterly manufact' g be calculated for each of the 12- Reports to development month periods over the previous DAQ FRO facility 14 months. [2D .0530] Emissions of particulate matter from the combustion of fuel oil No. 2 fuel that are discharged from this oil -fired PS -Temp 2.1.G.1(a) source into the atmosphere shall No Yes NA AP-42 calculation temporary not exceed the allowable limit boiler pursuant to 2D.0503. . [2D .0503] No. 2 fuel If emissions testing is required, oil -fired PS -Temp 2.1.G.1(b) the testing shall be performed in No NA NA NA temporary accordance General Condition boiler JJ. [2D .0503] No monitoring/ No. 2 fuel recordkeeping/reporting is oil -fired PS -Temp 2.1.G.1(c) required for particulate No NA NA NA temporary emissions from the firing of No. boiler 2 fuel oil in this source for this regulation. [21) .0503] DEQ-CFW 00086390 Title V Permit No. 03735T31 Page 35 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments The Permittee shall comply with all applicable provisions, including the notification, testing, recordkeeping, and This rental No. 2 fuel monitoring requirements boiler was oil -fired contained in Environmental operational temporary PS -Temp 2.1.G.2(a) Management Commission No NA NA NA from boiler Standard 2D .0524 "New Source 06/2007 Performance Standards (NSPS) until as promulgated in 40 CFR Part 08/2007. 60 Subpart Dc, including Subpart A "General Provisions." [2D .0524] No. 2 fuel The maximum sulfur content of oil -fired PS -Temp 2.1.G.2(b) any fuel oil received and burned No Yes NA Fuel supplier temporary in the boiler shall not exceed 0.5 certification boiler percent by weight. [2D .0524] Visible emissions shall not No. 2 fuel exceed 20 percent opacity (6 oil -fired PS -Temp 1G 2...2(c) minute average) except for one No No NA Daily temporary six minute period per hour but observations boiler not more than 27 percent opacity when firing fuel oil. [2D .0524] DEQ-CFW 00086391 Title V Permit No. 03735T31 Page 36 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments Fuel supplier certification shall No. 2 fuel be used to demonstrate sulfur oil -fired PS -Temp 2.1.G.2(d)(i) dioxide emissions compliance as No Yes NA Fuel supplier temporary described under 40 CFR § certification boiler 60.46c(e). [2D .0524] No. 2 fuel The Permittee shall record and Fuel oil -fired PS -Temp 2.1.G.2(e) maintain records of the amounts No Yes NA consumption temporary of each fuel fired during each records boiler month. [2D .0524] A summary report of the sulfur No. 2 fuel content of the distillate fuel oil Title V oil -fired fired shall be submitted for six - semiannual PS -Temp 2.1.G.2(f)(i) month period between January No Yes NA temporary p and June and for the six-month summary ry boiler period between July and reports December. [2D .0524] No. 2 fuel The summary report's fuel Title V oil -fired PS -Temp .1. 2G.2(f)(i) supplier certification shall No Yes NA semiannual temporary (A)(1) include the name of the oil summary boiler supplier. [2D .0524] reports DEQ-CFW 00086392 Title V Permit No. 03735T31 Page 37 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s Yes / No es / No es / No Status Comments The summary report's fuel No. 2 fuel supplier certification shall Title V oil -fired 2.1.G.2 i (() include a statement from the oil semiannual PS -Temp supplier that the oil complies No Yes NA temporary (A)(2) with the specification under the summary boiler definition of distillate oil in 40 reports CFR § 60.41c. [2D .0524] The summary report's fuel supplier certification shall include a certified statement No. 2 fuel signed by the owner or operator Title V oil -fired PS -Temp 2.1.G.2(f)(i) of an affected facility that the No Yes. NA semiannual temporary (A)(3) records of fuel supplier summary boiler certification submitted reports represents all of the fuel fired during the semi annual period. [2D .0524] In order to avoid applicability of No. 2 fuel 2D .0530 for major sources and Monthly sulfur oil -fired major modifications, the dioxide PS -Temp 2.1.G.3(a) temporary boiler shall discharge No Yes NA temporary into the atmosphere less 40 tons emissions boiler of sulfur dioxide per consecutive calculation twelve month period. [2D .03171 DEQ-CFW 00086393 Title V Permit No. 03735T31 Page 38 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments No. 2 fuel If emissions testing is required, oil -fired the testing shall be performed in PS -Temp 2.1.G.3(b) accordance with 15A General No NA NA NA temporary Condition JJ. boiler . [2D .0317] No. 2 fuel The Permittee shall record and oil -fired maintain records of the amounts Fuel PS -Temp 2.1.G.3(c)(i) (in gallons) of No. 2 fuel oil No Yes NA consumption temporary burned in the boiler during each records boiler month. [2Q .0317] The record of the amounts of No. 2 fuel fuel (in gallons) burned during oil -fired each month shall be made Fuel PS -Temp 2.1.G.3(c) No Yes NA consumption temporary available to an authorized records boiler representative of DAQ upon request. [2Q .0317] The Permittee shall submit a No. 2 fuel summary report of monitoring Quarterly oil -fired PS -Temp 2.1.G.3(d) and recordkeeping activities No Yes NA reports to temporary within 30 days after each DAQ FRO boiler calendar year quarter. [2Q .0317] DEQ-CFW 00086394 Title V Permit No. 03735T31 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Page 39 of 45 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s Yes / No es / No es / No Status Comments The report shall contain the monthly quantities of fuel oil No. 2 fuel burned in the boiler for the Quarterly oil -fired PS -Temp 2.1.G.3(d)(i) previous 14 months. The total No Yes NA reports to temporary quantities burned must be DAQ FRO boiler calculated for each of the 12- month periods over the previous 14 months. [2Q .0317] No. 2 fuel The report shall clearly identify Quarterly oil -fired PS -Temp 2.1.G.3(d)(ii) all instances of deviations from No NA NA reports to temporary the requirements of this permit. DAQ FRO boiler [2Q .0317] Visible emissions shall not be The more than 20 percent opacity SentryGlas® SentryGlas® when averaged over a six- Plus Mfg. Plus Mfg. SGS-A 2.1.H.1(a) minute period; except for once No NA NA process does process in any hour and not more than not emit four times in any 24-hour visible period. [2D .0521(d)] emissions DEQ-CFW 00086395 Title V Permit No. 03735T31 Page 40 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No Yes / No es / No Status Comments The SentryGlas® SentryGlas® In no event shall the visible Plus Mfg. Plus Mfg. SGS-A 2.1.H.1(a) emissions six -minute average No NA NA process does exceed 87 percent opacity. not emit process [2D .0521(d)] visible emissions If emissions testing is required, SentryGlas® the testing shall be performed in Plus Mfg, SGS-A 2.1.H.1(b) accordance with 2D .0501(c)(8) No NA NA NA process and General Condition JJ. [2D .0521(d)] No monitoring/recordkeeping/ SentryGlas® reporting is required for visible Plus Mfg. SGS-A 2.1.H.1(c) emissions from this source. No NA NA NA process [2D .0521(d)] Emissions of particulate matter Polyvinyl from this source shall not exceed Fluoride FS-B 2.1.I.1(a) an allowable emission rate as No NA NA AP 42 Polymer Mfg. calculated by the equation in 2D calculation Process 0515(a). [2D .0515] DEQ-CFW 00086396 Title V Permit No. 03735T31 Page 41 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No Yes / No Status Comments Polyvinyl If emissions testing is required, Fluoride the testing shall be performed in Polymer Mfg. FS-B 2.1.I.1(b) accordance with General No NA NA NA Process Condition JJ. [2D .0515] Production records shall be Polyvinyl maintained such that the process Fluoride rates "P" in tons per hour can be PVF Polymer Mfg. FS-B 2.1.1.1(c) derived, and shall make these No Yes NA Production Process records available to a DAQ Records authorized representative upon request. [21) .0515] The Permittee shall submit the Polyvinyl results of any maintenance Fluoride FS-B 2.1.I.1(d) performed on the bagfilters No No NA PVF Area Polymer Mfg. within 30 days of a written Records Process request by the DAQ. [2D .0508(f)] DEQ-CFW 00086397 Title V Permit No. 03735T31 Page 42 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No Yes / No Status Comments A summary report of monitoring Polyvinyl and recordkeeping activities for Fluoride the six-month periods between Title V Polymer Mfg. FS-B 2.1.1.1(e) January and June, and between No No NA Semiannual Process July and December, shall be Reports submitted. [2D .0515] Polyvinyl All instances of deviations from Fluoride the requirements of this permit Title V Polymer Mfg. FS-B 2.1.I.1(e) must be clearly identified in the No No NA Semiannual Process summary report. [21) .0521 ] Reports Visible emissions shall not be Polyvinyl more than 20 percent opacity Fluoride when averaged over a six - Polymer Mfg. FS-B 2.1.I.2(a) minute period; except for once No No NA Process in any hour and not more than four times in any 24-hour period. [2D .0521(d)] DEQ-CFW 00086398 Title V Permit No, 03735T31 Page 43, of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments Polyvinyl In no event shall the visible Fluoride FS-B 2.112(a) emissions six -minute average No No NA Polymer Mfg. exceed 87 percent opacity. Process [2D .0521(d)] Polyvinyl If emissions testing is required, Fluoride the testing shall be performed in Polymer Mfg. FS-B 2.112(b) accordance with 2D .0501(c)(8) No NA NA NA Process and General Condition JJ. [2D .0521(d)] Polyvinyl The emission points of this Monthly Fluoride sources shall be observed once a visible Polymer Mfg. FS-B 2.112(c) month for any visible emissions No Yes NA Process above normal. emissions logbook [2Q .0508(f)] The results of the monitoring Polyvinyl shall be maintained in a logbook Monthly Fluoride FS-B 2.112(d) on -site and made available to an No No NA visible Polymer Mfg. authorized representative upon emissions Process request. logbook [2Q .0508(f)] DEQ-CFW 00086399 Title V Permit No. 03735T31 Page 44 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments Polyvinyl The logbook shall record the Monthly Fluoride FS-B 21.I. .2(d)(i) date and time of each recorded No No NA visible Polymer Mfg. action. emissions Process [2Q .0508(f)] logbook The logbook shall record the results of each observation Polyvinyl and/or test noting those sources Fluoride with emissions that were Monthly Polymer Mfg. g FS-B 2.1.I.2(d)(ii) observed to be in noncompliance No No NA visible Process along with any corrective emissions actions taken to reduce visible logbook emissions. [2Q .0508(f)] Polyvinyl The logbook shall record the Monthly Fluoride FS-B 2.1.I.2(d)(iii) results of any corrective actions No No NA visible Polymer Mfg. � g performed. p emissions Process [2Q .0508(f)] logbook DEQ-CFW 00086400 Title V Permit No. 03735T31 Page 45 of 45 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2007 Terms and Conditions Was Source Deviation a or Permit Records Non- Method(s) of Emission Control Condition Condition Summary Deviation Maintained compliance Determining Source Device Number ? ? Issue? Compliance Description ID No. s es / No es / No es / No Status Comments A summary report of monitoring Polyvinyl and recordkeeping activities for Fluoride the six-month period between Title V Polymer Mfg. FS-B 2.112(e) January and June and for the six- No No NA Semiannual Process month period between July and Summary December shall be submitted. Reports [2Q .0508(f)] Polyvinyl All instances of deviations from Fluoride the requirements of this permit Title V Polymer Mfg. FS-B 2.112(e) must be clearly identified in the No No NA Semiannual Process summary report. Reports [2D .0521] The Permittee shall comply with all applicable requirements in accodance with 40 CFR Part 68 including submitting a Risk Risk All sources All 2.2.0 Management plan to EPA No Yes NA Management pursuant to 40 CFR Part 68.150 Plan submittal prior to June 21, 1999 or as specified in 40 CFR Part 68.10. [40 CFR 68] DEQ-CFW 00086401