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HomeMy WebLinkAboutDEQ-CFW_00085891t lik .9 rZ,zv�c JQ9cd DEC ZCL FAYETTEVILLE WORKS APPLICATION TO MODIFY THE TITLE V AIR PERMIT (PERMIT NO.03735T33) TO CONSTRUCT AND OPERATE A NATURAL GAS -FIRED OR NO.2 FUEL OIL -FIRED BOILER 0 TO PERMIT THE HFPO PRODUCT CONTAINER DECONTAMINATION PROCESS THE VE NORTH PRODUCT CONTAINER DECONTAMINATION PROCESS THE VE SOUTH PRODUCT CONTAINER DECONTAMNATION PROCESS THE ENCLOSED APPLICATION AND FEE IS PURSUANT TO 15A NCAC 2Q.0504 "OPTION FOR OBTAINING CONSTRUCTION AND OPERATION PERMIT" DEQ-CFW 00085891 FORM Al FACILITY (General Information) REVISED 12/01/01 NCDENR/Division of Air Qualitv - Application for Air Permit to Construct/Operate Al NOTEa:APPLICATION WILL NOT BE PROCESSED WITHOUT. THE FOLLOWING: Local Zoning Consistency Determination (if required) 0 Facility Reduction & Recycling Survey Form (Form A4) (] Application Fee Responsible Official/Authorized Contact Signature 21 Appropriate Number of Copies of Application ❑ P.E. Seal (if required) GENERAL INFORMATION Legal Corporate/Owner Name: E.I. du Pont de Nemours & Company Site Name: DuPont Company - Fayetteville Works Site Address (911 Address) Line 1: 22828 NC Highway 87 W Site Address Line 2: City: Fayetteville State: North Carolina Zip Code: 28306-7332 County: Bladen CONTACT INFORMATION Permit/Technical Contact: Facility/inspection Contact: Name/Title: Michael E. Johnson, Environmental Manager Name/Title: (Same as Permit/Technical Contact) Mailing Address Line 1: 22828 NC Hwy 87 W Mailing Address Line 1: Mailing Address Line 2: Mailing Address Line 2: City: Fayetteville State: NC Zip Code: 28306 City: State: Zip Code: Phone No. 910.678.1155 lFax No. 910.678.1247 Phone No. ( ) I Fax No. ( ) Email Address: michael.e.johnson@usa.dupont.com Email Address: Responsible Official/Authorized Contact: Invoice Contact: Name/Title: Karen B. Wrigley / Plant Manager Name/Title: (Same as Permit/Technical Contact) Mailing Address Line 1: 22828 NC Hwy 87 W Mailing Address Line 1: Mailing Address Line 2: Mailing Address Line 2: City: Fayetteville State: NC Zip Code: 28306 City: State: Zip Code: Phone No. 910-678-1546 1 Fax No. 910-678-1247 Phone No. ( ) Fax No. ( ) Email Address: karen.b.wrigley@usa.dupont.com Email Address: APPLICATION IS BEING MADE FOR ❑ New (non -permitted) Facility/Greenfield 1] Modification of Facility (permitted) ❑ Renewal With Modification ❑ Renewal (TV Only) :FACILITY CLASSIFICATION AFTER APPLICATION (Check Only One) ❑ General ❑ Small ❑ Prohibitory Small ❑ Synthetic Minor 91 Title V (Must include Form(s) E) FACILITY (Plant Site) INFORMATION Describe nature of (plant site) operation(s): Chemical manufacturing facility. Primary SIC/NAICS Code: 3081, 3083, 2821, 2869 1 Current/Previous Air Permit No. 03735T33 Facility Coordinates: Latitude: 34 deg. 50 min. 30 sec. Longitude: -74 deg. 50 min. 10 sec. Does this application contain confidential data? ❑ No 1] Yes (See Instructions) _PERSON Olk FIRM THAT "PREPARED APPLICATION Person Name: Michael E. Johnson Firm Name: Mailing Address Line 1: 22828 NC Hwy 87 W Mailing Address Line 2: City: Fayetteville State: NC Zip Code: 28306-7332 county: Bladen Phone No. 910-678-1155 Fax No. 910-678-1247 Email Address: Michael,E.Johnson@USA.dupont.com SIGNATURE OF RESPONSIBLE OFFICIAL/AUTHORIZED CONTACT Name (typed): Karen B. Wrigley Title: Plant Manager X Signature(Blue Ink): Date: 6 y ' ' 1 December 4, 2008 Attach Additional Sheets As Necessary DEQ-CFW 00085892 Zoning Consistency Determination Facility Name DuPont Company — Fayetteville Works Facility Street Address 22828 NC Highway 87 W Facility City Duart Township, Bladen County, North Carolina Natural gas -fired or No. 2 fuel oil -fired boiler; Description of Processes HFPO Product Container Decontamination Process; VE North Product Container Decontamination Process; VE South Product Container Decontamination Process; et al SIC Code/NAICS 3081 / 326113 Facility Contact Michael E. Johnson Phone Number (910) 678-1155 Mailing Address 22828 NC Highway 87 W Mailing City, State Zip Fayetteville, NC 28306-7332 Based on the information given above: Q I have received a copy of the air permit application (draft or final) AND... C✓1 The proposed operation IS consistent with applicable zoning and subdivision ordinances Agency Name of Designated Official Title of Designated Official Signature Date Bladen County Planning Department Greg Elkins Planning Director December 4, 2008 Please forward to the mailing address listed above and the air quality offices listed below: Attn: Major Source Review Branch Supervisor NCDENR — Division of Air Quality Permitting Section 1641 Mail Service Center Raleigh, NC 27699-1641 Mr. Steven F. Vozzo NCDENR — Division of Air Quality Fayetteville Regional Office 225 Green Street — Suite 714 Fayetteville, NC 28301 DEQ-CFW 00085893 FORMS A2, A3 EMISSION SOURCE LISTING FOR THIS APPLICATION - A2 112r APPLICABILITY INFORMATION - A3 REVISED 04/10/07 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate A2 EMISSION SOURCE LISTING: New, Modified, Previously Un ermitted, Replaced, Deleted EMISSION SOURCE EMISSION SOURCE I CONTROL DEVICE CONTROL DEVICE ID NO. DESCRIPTION ID NO. DESCRIPTION Equipment To Be ADDED By This Application (New, Previously; Unpermitted, or Replacement) Natural gas -fired or No. 2 oil -fired PS-3 boiler, 97 million BTU per hour None maximum heat input NS-N HFPO product cylinder NCD-Hdr1 Gaseous Absorber decontamination process NS-O Vinyl Ethers North product cylinder NCD-Hdr1 Gaseous Absorber decontamination process NS-P Vinyl Ethers South product NCD-Hdr2 Gaseous Absorber cylinder decontamination process Existing ;Permitted Equipment To Be MODIFIED By This Application Natural gas -fired or No. 2/No. 6 fuel PS-1 oil -fired boiler, 139.4 million BTU None per hour maximum heat input Natural gas -fired or No. 2/No. 6 fuel PS-2 oil -fired boiler, 88.4 million BTU per None hour maximum heat input SGS-A SentryGlas® Plus Manufacturing None 1-10 Abrasive blasting building None 7- Equipment To Be DELETED By This Application 1,12(r) APPLICABILITY] NFORMATION. A3 Is your facility subject to 40 CFR Part 68 "Prevention of Accidental Releases" - Section 112(r) of the Federal Clean Yes (] No ❑ Air Act? If No, please specify in detail how your facility avoided applicability: If your facility is Subject to 112(r), please complete the following: A. Have you already submitted a Risk Management Plan (RMP) to EPA Pursuant to 40 CFR Part 68.10 or Part 68.150? Yes X❑ No ❑ Specify required RMP submittal date: June 30, 1999 If submitted, RMP submittal date: June 8, 1999 RMP resubmitted on June 3, 2004 B. Are you using administrative controls to subject your facility to a lesser 112(r) program standard? Yes ❑ No 0 If yes, please specify: Attach Additional Sheets As Necessary DEQ-CFW 00085894 For assistance with FORM A4, please contact the North Carolina Division of Pollution Prevention and Environmental Assistance at 1-800-763-0136 or nowaste@p2pays.org FORM B SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES) REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate F B EMISSION SOURCE DESCRIPTION: Natural gas -fired or No. 2 oil -fired boiler EMISSION SOURCE ID NO: PS-C CONTROL DEVICE ID NO(S): None OPERATING SCENARIO 1 OF 1 EMISSION POINT (STACK) ID NO(S) PEP-2 DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM): Natural gas -fired or No. 2 oil -fired boiler with a maxiniurn heat input of 97.0 NMM-BTU / hour. TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES): rx-1 Coal,wood,oil, gas, other burner (Form B1) ❑ Woodworking (Form 134) ❑ Manufact. of chemicals/coatings/inks (Form 67) ❑ Int.combustion engine/generator (Form 132) ❑ Coating/finishing/printing (Form B5) ❑ Incineration (Form 68) ❑ Liquid storage tanks (Form 133) ❑ Storage silos/bins (Form B6) ❑ Other (Form 69) START CONSTRUCTION DAT Jan 09 1OPERATION DATE Jun 09 JDATE MANUFACTURED: Dee 2008 MANUFACTURER / MODEL NO.: n/a 1EXPECTED OP. SCHEDULE: 24 HR/DAY 7 DAY/WK 50 WK/YR IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): DC NESHAP (SUBPART?): NO MACT (SUBPART?): No PERCENTAGE ANNUAL THROUGHPUT (%): JAN-MAR 25 APR-JUN 25 JUL-SEP 25 OCT-DEC 25 EXPECTED ANNUAL HOURS OF OPERATION: -8400 IVISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: <20 % OPACITY CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE AIR POLLUTANT EMITTED SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CONTROLS/LIMITS) POTENTIAL EMISSIONS (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS) Ib/hr tons/ r Ib/hr tons/ r Ib/hr tons/ r PARTICULATE MATTER (PM) AP-42 2.29 9.60 2.29 10.01 2.29 10.01 PARTICULATE MATTER<10 MICRONS (PM10) AP-42 0.69 2.91 0.69 3.03 0.69 3.03 PARTICULATE MATTER<2.5 MICRONS (PM2,5) AP-42 0.17 0.73 0.17 0.76 0.17 0.76 SULFUR DIOXIDE (S02) AP-42 4.92 20.66 4.92 21.55 4.92 21.55 NITROGEN OXIDES (NOx) AP-42 9.01 37.83 9.01 60.69 9.01 39.45 CARBON MONOXIDE (CO) AP-42 3.46 14.55 3.46 15.17 3.46 15.17 VOLATILE ORGANIC COMPOUNDS (VOC) AP-42 0.14 0.58 0.14 0.61 0.14 0.61 LEAD AP-42 0 0 0 O 0 0 OTHER HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE' HAZARDOUS AIR POLLUTANT AND CAS NUMBER SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CONTROLS/LIMITS) POTENTIAL EMISSIONS (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS) Ib/hr tons! r Ib/hr tons/ r Ib/hr tons/ r See attached NCDENR spreadsheets TOXIC AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS TOXIC AIR POLLUTANT AND CAS NO. I EF SOURCE Ib/hr lb/day Ib/ r See attached NCDENR spreadsheets_ Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe how these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source. COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE BI THROUGH B9 FORM FOR EACH SOURCE Attach Additional Sheets As Necessary DEQ-CFW 00085896 FORM B SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES) REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate u i EMISSION SOURCE DESCRIPTION: HFPO Product Container Decontamination Process EMISSION SOURCE ID NO: NS-N CONTROL DEVICE ID NO(S): NCD-Hdrl OPERATING SCENARIO 1 OF 1 EMISSION POINT (STACK) ID NO(S) NEP-Hdrl DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM): HFPO product containers that are returned from customers must be decontaminated by venting any residual product (hexafluoropropylene oxide) from the containers. The product containers are vented to a gaseous absorber (NCD-Hdrl), but since the product is not water soluble, none of the emissions are controlled and all is assumed to vent to the atmosphere. TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-69 ON THE FOLLOWING PAGES): ❑ Coal,wood,oil, gas, other burner (Form B1) ❑ Woodworking (Form 134) ❑ Manufact. of chemicals/coatings/inks (Form B7) ❑ Int.combustion engine/generator (Form 132) ❑ Coating/finishing/printing (Form B5) ❑ Incineration (Form 68) ❑ Liquid storage tanks (Form B3) ❑ Storage silos/bins (Form B6) N Other (Form B9) START CONSTRUCTION DAT June 0$ 1OPERATION DATE June 08 JDATE MANUFACTURED: n/a MANUFACTURER / MODEL NO.: n/a 1EXPECTED OP. SCHEDULE: 7 HR/DAY 7 DAY/INK 52 WK/YR IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): No NESHAP (SUBPART?): No MACT (SUBPART?): No PERCENTAGE ANNUAL THROUGHPUT (%): JAN-MAR 25 APR-JUN 25 JUL-SEP 25 OCT-DEC 25 EXPECTED ANNUAL HOURS OF OPERATION: 2628 IVISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: 0 % OPACITY CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE AIR POLLUTANT EMITTED SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CONTROLS/LIMITS) POTENTIAL EMISSIONS (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS) Iblhr tonsl r Ib/hr tons/ r tb/hr tons! r PARTICULATE MATTER (PM) 0 0 0 0 0 0 PARTICULATE MATTER<10 MICRONS (PMtc) 0 0 0 0 0 0 PARTICULATE MATTER<2.5 MICRONS (PM2.5) 0 0 0 0 1 0 0 SULFUR DIOXIDE (S02) 0 0 0 0 0 0 NITROGEN OXIDES (NOx) 0 0 0 0 0 CARBON MONOXIDE (CO) 0 0 0 0 0 0 VOLATILE ORGANIC COMPOUNDS (VOC) Est. <9.1 <40 >9.2 >40 >9.2 >40 LEAD 0 0 0 0 0 0 OTHER 0 0 1 0 0 0 0 :-' HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE' HAZARDOUS AIR POLLUTANT AND CAS NUMBER SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CONTROLS/LIMITS) POTENTIAL EMISSIONS (BEFORE CONTROLSILIMITS) (AFTER CONTROLS/LIMITS) Whir tons/ r Ib/hr tons/ r Whir tons/ r none TOXIC AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS TOXIC AIR POLLUTANT AND CAS NO. EF SOURCE Ib/hr Ib/da Ib/ r none Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe how these are monitored and with what frequency; and (3) de COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE Attach Additional Sheets As Necessary DEQ-CFW 00085897 FORM B SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES) REVISED 12101/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B EMISSION SOURCE DESCRIPTION: VE North Product Container Decontamination Process EMISSION SOURCE ID NO: NS-® CONTROL DEVICE ID NO(S): NCI)-Hdrl OPERATING SCENARIO 1 OF 1 EMISSION POINT (STACK) ID NO(S) NEP-Hdrl DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM): Vinyl Ethers ("VE") North product containers that are returned from customers must be decontaminated by venting any residual product (perfluoropropyl vinyl ether, ester vinyl ether, and perfluorinated sulfonyl vinyl ether) from the containers. The product containers are vented to a gaseous absorber (NCD-Hdrl), but since the products are not water soluble, none of the emissions are controlled and all is assumed to vent to the atmosphere. TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM 131-139 ON THE FOLLOWING PAGES): ❑ Coal,wood,oil, gas, other burner (Form B1) ❑ Woodworking (Form 134) ❑ Manufact. of chemicals/coatings/inks (Form 137) ❑ Int.combustion engine/generator (Form B2) ❑ Coating/finishing/printing (Form 135) ❑ Incineration (Form 138) ❑ Liquid storage tanks (Form B3) ❑ Storage silos/bins (Form 136) ❑x Other (Form 139) START CONSTRUCTION DAT dune 08 1OPERATION DATE .Tune 08 JDATE MANUFACTURED: n/a MANUFACTURER / MODEL NO.: n/a TEXPECTED OP. SCHEDULE: 1 HR/DAY 7 DAY/WK 17 WK/YR IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): NO NESHAP (SUBPART?): NO MACT (SUBPART?): No PERCENTAGE ANNUAL THROUGHPUT (%): JAN-MAR 25 APR-JUN 25 JUL-SEP 25 OCT-DEC 25 EXPECTED ANNUAL HOURS OF OPERATION: 374 IVISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: 0 % OPACITY CRITERIA AIR POLLUTANT EMISSIONS INFORMATION'FOR THIS SOURCE AIR POLLUTANT EMITTED SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CONTROLS/LIMITS) POTENTIAL EMISSIONS (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS) Ib/hr tons/ r Ib/hr tons/ r Ib/hr tons/ r PARTICULATE MATTER (PM) 0 0 0 0 0 0 PARTICULATE MATTER<10 MICRONS (PM10) 0 0 0 0 0 0 PARTICULATE MATTER<2.5 MICRONS (PM2.5) 0 0 0 0 0 0 SULFUR DIOXIDE (S02) 0 0 0 0 0 0 NITROGEN OXIDES (NOx) 0 0 0 0 0 0 CARBON MONOXIDE (CO) 0 0 0 0 0 0 VOLATILE ORGANIC COMPOUNDS (VOC) Est. 2.4 10.3 4.7 20.6 4.7 20.6 LEAD 0 0 0 0 0 0 OTHER 0 0 0 1 0 0 0 HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE HAZARDOUS AIR POLLUTANT AND CAS NUMBER SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CONTROLS/LIMITS) POTENTIAL EMISSIONS (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS) Ib/hr tons/ r Ib/hr tons/ r Ib/hr tons/ r none TOXIC:AIR LUTANT EMISSIONS INFORMATION FOR THIS SOURCE INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS TOXIC AIR POLLUTANT AND CAS NO. EF SOURCE Ib/hr Iblda Ib! r none Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe how these are monitored and with what frequency; and (3) de COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE Attach Additional Sheets As Necessary DEQ-CFW 00085898 FORM B SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES) REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate 1 B EMISSION SOURCE DESCRIPTION: VE South Product Container Decontamination Process EMISSION SOURCE ID NO: NS-P CONTROL DEVICE ID NO(S): NCD-Hdr2 OPERATING SCENARIO 1 OF 1 EMISSION POINT (STACK) ID NO(S) NEP-Hdr2 DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM): Vinyl Ethers ("VE") South product containers that are returned from customers must be decontaminated by venting any residual product (perfluoromethyl vinyl ether or perfluoroethyl vinyl ether) from the containers. The product containers are vented to a gaseous absorber (NCD- Hdr2), but since the products are not seater soluble, none of the emissions are controlled and all is assumed to vent to the atmosphere. TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES): ❑ Coal,wood,oil, gas, other burner (Form 131) ❑ Woodworking (Form 134) ❑ Manufact. of chemicals/coatings/inks (Form 137) ❑ Int.combustion engine/generator (Form 132) ❑ Coating/finishing/printing (Form 135) ❑ Incineration (Form 138) ❑ Liquid storage tanks (Form 133) ❑ Storage silos/bins (Form 136) N1 Other (Form 139) START CONSTRUCTION DAT June 08 1OPERATION DATE .tune 08 IDATE MANUFACTURED: n/a MANUFACTURER / MODEL NO.: n/a 1EXPECTED OP. SCHEDULE: 2 HR/DAY 7 DAY/WK 52 WK/YR IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): NO NESHAP (SUBPART?): No MACT (SUBPART?): No PERCENTAGE ANNUAL THROUGHPUT (%): JAN-MAR 25 APR-JUN 25 JUL-SEP 25 OCT-DEC 25 EXPECTED ANNUAL HOURS OF OPERATION: 693 IVISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: 0 % OPACITY CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE AIR POLLUTANT EMITTED SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CONTROLS/LIMITS) POTENTIAL EMISSIONS (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS) Ib/hr tons/ r Ib/hr tons! r lb/hr tons/ r PARTICULATE MATTER (PM) 0 0 0 0 0 0 PARTICULATE MATTER<10 MICRONS (PM1o) 0 0 0 0 0 0 PARTICULATE MATTER<2.5 MICRONS (PM2.5) 0 0 0 0 0 0 SULFUR DIOXIDE (S02) 0 0 0 0 0 0 NITROGEN OXIDES (NOx) 0 0 0 0 0 0 CARBON MONOXIDE (CO) 0 0 0 0 0 0 VOLATILE ORGANIC COMPOUNDS (VOC) Est. 2.7 11.6 5.3 23.1 5.3 23.1 LEAD 0 1 0 0 0 0 0 OTHER 0 0 0 0 0 0 HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE HAZARDOUS AIR POLLUTANT AND CAS NUMBER SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CONTROLS/LIMITS) POTENTIAL EMISSIONS (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS) Ib/hr tons/ r Ib/hr tons/ r Ib/hr tons/ r none TOXIC AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS TOXIC AIR POLLUTANT AND CAS NO. EF SOURCE Ib/hr lb/day Ib/ r none Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe how these are monitored and with what frequency; and (3) de COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE Attach Additional Sheets As Necessary DEQ-CFW 00085899 FORM B SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES) REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate I v l EMISSION SOURCE DESCRIPTION: Abrasive Blasting and Painting Building EMISSION SOURCE ID NO: I-10 CONTROL DEVICE ID NO(S): None OPERATING SCENARIO 1 OF 1 EMISSION POINT (STACK) ID NO(S) Fugitive DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM): On a non -routine basis, equipment will be painted in the already identified insignificant activity building where abrasive blasting will be conducted. Objects that do not easily fit into the current Paint Shop (Emission Source ID No. I-7) would be painted in this open structure. TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES): ❑ Coal,wood,oil, gas, other burner (Form B1) ❑ Woodworking (Form B4) ❑ Manufact. of chemicals/coatings/inks (Form 137) ❑ Int.combustion engine/generator (Form 132) ❑ Coating/finishing/printing (Form B5) ❑ Incineration (Form BB) ❑ Liquid storage tanks (Form 63) ❑ Storage silos/bins (Form B6) 21 Other (Form B9) START CONSTRUCTION DAT Existing OPERATION DATE June 09 JDATE MANUFACTURED: n/a MANUFACTURER / MODEL NO.: n/a EXPECTED OP. SCHEDULE: 4 HR/DAY 1 DAY/WK 52 WK/YR IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): NO NESHAP (SUBPART?): NO MACT (SUBPART?): No PERCENTAGE ANNUAL THROUGHPUT (%): JAN-MAR 25 APR-JUN 25 JUL-SEP 25 OCT-DEC 25 EXPECTED ANNUAL HOURS OF OPERATION: 200 IVISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: 0 % OPACITY CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE AIR POLLUTANT EMITTED SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CONTROLS/LIMITS) POTENTIAL EMISSIONS (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS) Ib/hr tons/ r Ib/hr tons/ r Ib/hr tons/ r PARTICULATE MATTER (PM) 0 0 0 0 0 0 PARTICULATE MATTER<10 MICRONS (PM10) 0 0 1 0 0 0 0 PARTICULATE MATTER<2.5 MICRONS (PM2.5) 0 0 0 0 0 0 SULFUR DIOXIDE (S02) 0 0 0 0 0 0 NITROGEN OXIDES (NOx) 0 0 0 0 0 0 CARBON MONOXIDE (CO) 0 0 0 0 0 0 VOLATILE ORGANIC COMPOUNDS (VOC) Est. <1 1.5 <1 1.5 <1 1.5 LEAD 0 0 0 0 0 0 OTHER 0 0 0 0 0 1 0 HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE HAZARDOUS AIR POLLUTANT AND CAS NUMBER SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CONTROLS/LIMITS) POTENTIAL EMISSIONS (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS) Ib/hr tons/ r Whir tons/ r Ib/hr tons/ r none TOXIC AIR POLLUTANT EMISSIONS INFORMATION FORMS SOURCE INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS TOXIC AIR POLLUTANT AND CAS NO. EF SOURCE Ib/hr lb/day Ib/ r none Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe how these are monitored and with what frequency; and (3) de COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE 89 THROUGH B9 FORM FOR EACH SOURCE Attach Additional Sheets As Necessary DEQ-CFW 00085900 FORM B1 EMISSION SOURCE (WOOD, COAL, OIL, GAS, OTHER FUEL -FIRED BURNER) REVISED 12/01/01 NCDENR/Division of Air Qualitv - Application for Air Permit to Construct/Operate FB1 EMISSION SOURCE DESCRIPTION: Natural gas -fired or No. 2 oil -fired boiler EMISSION SOURCE ID NO: PS-3 CONTROL DEVICE ID NO(S): n/a OPERATING SCENARIO: 1 OF 1 EMISSION POINT (STACK) ID NO(S): PEP-2 DESCRIBE USE: 7 PROCESS HEAT ❑ SPACE HEAT ❑ ELECTRICAL GENERATION ❑ CONTINUOUS USE ❑ STAND BY / EMERGENCY ❑ OTHER (DESCRIBE): HEATING MECHANISM: ❑ INDIRECT DIRECT MAX. FIRING RATE (MMBTU/HOUR): 97.0 WOOD -FIRED BURNER WOOD TYPE: ❑ BARK ❑ WOOD/BARK ❑ WET WOOD ❑ DRY WOOD ❑ OTHER (DESCRIBE): PERCENT MOISTURE OF FUEL: ❑ UNCONTROLLED ❑ CONTROLLED WITH FLYASH REINJECTION ❑ CONTROLLED W/O REINJECTION FUEL FEED METHOD: HEAT TRANSFER MEDIA: ❑ STEAM ❑ AIR ❑ OTHER METHOD OF TUBE CLEANING: CLEANING SCHEDULE: COAL-FIRED BURNER TYPE OF BOILER IF OTHER DESCRIBE: PULVERIZED ❑ WET BED ❑ DRY BED OVERFEED STOKER ❑ UNCONTROLLED ❑ CONTROLLED UNDERFEED STOKER ❑ UNCONTROLLED ❑ CONTROLLED SPREADER STOKER ❑ UNCONTROLLED ❑ FLYASH REINJECTION ❑ NO FLYASH REINJECTION FLUIDIZED BED ❑ CIRCULATING ❑ RECIRCULATING METHOD OF LOADING: ❑ CYCLONE ❑ HANDFIRED ❑ TRAVELING GRATE ❑ OTHER (DESCRIBE): METHOD OF TUBE CLEANING: CLEANING SCHEDULE: OIUGAS-FIRED BURNER TYPE OF BOILER: ❑ UTILITY 0 INDUSTRIAL ❑ COMMERCIAL ❑ RESIDENTIAL TYPE OF FIRING: 0 NORMAL ❑ TANGENTIAL 0 LOW NOX BURNERS ❑ NO LOW NOX BURNER METHOD OF TUBE CLEANING: Sootblowing on tube exterior, none on interior CLEANING SCHEDULE: When firing natural gas once per year; when on #2 fuel oil once a week OTHER FUEL -FIRED BURNER TYPE OF FUEL: PERCENT MOISTURE: TYPE OF BOILER: ❑ UTILITY ❑ INDUSTRIAL ❑ COMMERCIAL ❑ RESIDENTIAL TYPE OF FIRING: TYPE OF CONTROL (IF ANY): FUEL FEED METHOD: METHOD OF TUBE CLEANING: CLEANING SCHEDULE: FUEL USAGE INCLUDE STARTUPIBACKU'P FUELS FUEL TYPE UNITS MAXIMUM DESIGN CAPACITY (UNIT/HR) REQUESTED CAPACITY LIMITATION (UNIT/HR) Natural Gas std. cubic feet 95,098 95,098 No. 2 Fuel Oil gallons 693 693 FUEL CHARACTERISTICS (COMPLETE ALL THAT ARE APPLICABLE) FUEL TYPE SPECIFIC BTU CONTENT SULFUR CONTENT (% BY WEIGHT) ASH CONTENT (% BY WEIGHT) Natural Gas 1,020 BTU/scf 0.05 0 No. 2 Fuel Oil 140,000 BTU/gallon 0.05 0 SAMPLING PORTS, COMPLIANT WITH EPA METHOD 1 WILL BE INSTALLED ON THE STACKS El YES ❑ NO COMMENTS: The low-NOx burner must achieve a NOx reduction of at least 35% to avoid the applicability of the Prevention of Significant Deterioration rule (NCAC 2D.0530). Attach Additional Sheets As Necessary DEQ-CFW 00085901 FORM B5 EMISSION SOURCE (COATING/FINISHING/PRINTING) REVISED 12/01 /01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate g5 EMISSION SOURCE DESCRIPTION: Abrasive blasting and painting building EMISSION SOURCE ID NO(S): 1-10 CONTROL DEVICE ID NO(S): none OPERATING SCENARIO: OF EMISSION POINT (STACK) ID NO(S) Fugitive TYPE OF OPERATION: ❑ PRINTING ❑ COATING El OTHER FINISHING (Describe in process) IS THIS OPERATION: ❑ CONTINUOUS 21 NON -CONTINUOUS (Batch) DESCRIBE IN DETAIL THE PROCESS (ATTACH FLOW DIAGRAM): On a non -routine basis, equipment will be painted in the already identified insignificant activity building where abrasive blasting will be conducted. WHAT IS BEING PRINTED/COATED/OR FINISHEI Piping and other metal pieces and equipment CONTINUOUS TYPE OF PRINTING/COATING ❑ FLEXOGRAPHIC ❑ ROTOGRAVURE ❑ LITHOGRAPHIC ❑ OFFSET ❑ OTHER (PLEASE SPECIFY): NUMBER OF STATIONS: IWEIGHT OF MATERIAL BEING PRINTED OR COATED (LB/FT2): MAXIMUM COVERAGE OF INK/COATING (LB/FT2): IMAXIMUM SPEAD (FT/MIN): MAXIMUM WIDTH OF WEB BEING PRINTED OR COATED (INCHES): JACTUAL SPEED (FT/MIN): NON -CONTINUOUS ITYPE OF SOURCE: 0 STATION ❑ BOOTH ❑ WASH -OFF TANK ❑ OFFSET ❑ DIP TANK ❑ OTHER (PLEASE SPECIFY): WEIGHT OF ITEM BEING COATED/PRINTED (LB/UI 1 lb. to >1000 lb. UNIT: Piping and other metal pieces MAXIMUM DIMENSIONS OF EACH ITEM (INCHE LENGTH: 240 WIDTH: 48 MAXIMUM COATED/PRINTED PER HOU 5 METHOD OF SPRAY: ❑ AIRLESS 7 AIR ATOMIZE ❑ ELECTROSTATIC ❑ HVLP ❑ OTHER NUMBER OF GUNS PER STATION/SOUR( 1 TRANSFER EFFICIENCY: EXHAUST CONTROL: 0 NONE ❑ DRY FILTER ❑ WATERWASH ❑ BAFFLES ❑ OTHER PARTICULATE CAPTURE EFFICIENCY: COATING/SOLVENT USE (INCLUDE MSDS FOR EACH COATING) ACTUAL USAGE MAXIMUM DESIGN CAPACITY STATION NO. COATING/SOLVENT PRODUCT NAME AND FORMU NUMBER APPLIED AT THIS STATION/SOURCE UNIT/HR UNIT/YR UNIT/HR UNIT/YR UNITS DuPont Imron (2.8 lb. VOC per gallon) <1 63 n/a n/a Gallon DuPont Dulux (4.2 lb. VOC per gallon) <1 177 n/a n/a Gallon DuPont 25P (2.8 lb. VOC per gallon) <1 108 n1a nla Galion DuPont Primer (3.5 lb. VOC per gallon) <1 50 n/a n/a Gallon DuPont Thinner (8.3 lb. VOC per gallon) <1 100 n/a nla Gallon CLEAN-UP DuPont Thinner (8.3 lb. VOC per gallon) <1 100 n/a n/a Gallon ATTACH ADDITIONAL SHEETS AS NEEDED METHOD OF HEATING: ❑ STEAM ❑ DIRECT FIRED ❑ ELECTRIC ❑ OTHER: FUEL USED: n/a - Building is not heated TOTAL MAXIMUM FIRING RATE (MILLION BTU/HI MAXIMUM ANNUAL FUEL USE UNITS MAXIMUM HOURLY FUEL USE: ACTUAL ANNUAL FUEL USE: UNITS ACTUAL HOURLY FUEL USE: COMMENTS: Any painting activity in this building would be taking the place of current painting activities that occurs in the site's insignificant activity Paint Shop (Emission Source ID No. 1-7). Only larger objects that do not easily fit in the Paint Shop would be painted in this building. Attach Additional Sheets As Necessary DEQ-CFW 00085902 FORM B9 EMISSION SOURCE (OTHER) REVISED: 12/01/01 MMPKIRlnivicinn of Air Otinlity - Annlicatinn for Air Permit to Construct/Ooerate B9 EMISSION SOURCE DESCRIPTION: HFPO Product Container Decontamination Process EMISSION SOURCE ID NO: NS-N CONTROL DEVICE ID NO(S): NCD-Hdrl OPERATING SCENARIO: 1 OF 1 EMISSION POINT (STACK) ID NO(S) NEP-Hdrl DESCRIBE IN DETAIL THE PROCESS (ATTACH FLOW DIAGRAM): HFPO product containers that are returned from customers must be decontaminated by venting any residual product (hexafluoropropylene oxide) before the containers are reused. The container is alternately put under vacuum and then filled with nitrogen gas several times to expedite the removal of the residual product. The product containers are vented to a gaseous absorber (NCD-Hdrl ), but since the product is not water soluble, none of the emissions are controlled and all is assumed to vent to the atmosphere. MATERIALS; ENTERING PROCESS - CONTINUOUS PROCESS MAX. DESIGN CAPACITY UNIT/HR REQUESTED CAPACITY LIMITATION UNIT/HR TYPE UNITS Not applicable ("N/A" MATERIALS ENTERING PROCESS' - =BATCH OPERATION MAX. DESIGN CAPACITY UNIT/BATCH REQUESTED CAPACITY LIMITATION UNIT/BATCH TYPE UNITS NIA MAXIMUM DESIGN BATCHES / HOUR): REQUESTED LIMITATION (BATCHES / HOUR): (BATCHES/YR): FUEL USED: NIA TOTAL MAXIMUM FIRING RATE (MILLION BTU/HR): NIA MAX. CAPACITY HOURLY FUEL USE: N/A REQUESTED CAPACITY ANNUAL FUEL USE: N/A COMMENTS: Process flow diagram Vacuum _♦ NCD- Atmosphere System Hdrl Nitrogen HFPO Product Container Attach Additional Sheets as Necessary DEQ-CFW 00085903 EMISSION SOURCE (OTHER) RF\/ISFn- i2lnil N Llr`nCKIDIM Aci— ^f Ai, rl—lif- _ Annli—tinn fnr Air Pcrmit to rnnctrnrt/nnPratP B9 EMISSION SOURCE DESCRIPTION: VE North Product Container Decontamination Proces]EMISSION EMISSION SOURCE ID NO: NS-® CONTROL DEVICE ID NO(S): NCD-Hdr1 OPERATING SCENARIO: 1 OF 1 POINT (STACK) ID NO(S) NEP-Hdr1 DESCRIBE IN DETAIL THE PROCESS (ATTACH FLOW DIAGRAM): Vinyl Ethers ("VE") North product containers that are returned from customers must be decontaminated by venting any residual product (perfluoropropyl vinyl ether, ester vinyl ether, and perfluorinated sulfonyl vinyl ether) before the containers are reused. The container is alternately put under vacuum and then filled with nitrogen gas several times to expedite the removal of the residual product. The product containers are vented to a gaseous absorber (NCD- Hdr2), but since the product is not water soluble, none of the emissions are controlled and all is assumed to vent to the atmosphere. MATERIALS ENTERING PROCESS - CONTINUOUS PROCESS MAX. DESIGN CAPACITY UNIT/HR REQUESTED CAPACITY LIMITATION UNIT/HR TYPE UNITS Not applicable ("N/A") MATERIALS ENTERING PROCESS - BATCH OPERATION MAX. DESIGN CAPACITY UNIT/BATCH REQUESTED CAPACITY LIMITATION UNIT/BATCH TYPE UNITS NIA MAXIMUM DESIGN BATCHES / HOUR): REQUESTED LIMITATION (BATCHES / HOUR): (BATCHES/YR): FUEL USED: N/A ITOTAL MAXIMUM FIRING RATE (MILLION BTU/HR): N/A MAX. CAPACITY HOURLY FUEL USE: NIA REQUESTED CAPACITY ANNUAL FUEL USE: NIA COMMENTS: Process flow diagram Vacuum _10 NCD- Atmosphere System Hdr1 Nitrogen VE North Product IF Container Attach Additional Sheets as Necessary DEQ-CFW 00085904 EMISSION SOURCE (OTHER) REVISED: 12/01/01 nICnCPJP1ni,A.in of Air rl. mlih, - Annlicnfinn fnr Air Permit to Cnnctrimt/Onarate B+`' EMISSION SOURCE DESCRIPTION: VE South Product Container Decontamination Process EMISSION SOURCE ID NO: NS-P CONTROL DEVICE ID NO(S): NCD-Hdr2 OPERATING SCENARIO: 1 OF 1 EMISSION POINT (STACK) ID NO(S) NEP-Hdr2 DESCRIBE IN DETAIL THE PROCESS (ATTACH FLOW DIAGRAM): Vinyl Ethers ("VE") South product containers that are returned from customers must be decontaminated by venting any residual product (perfluoromethyl vinyl ether or perfluoroethyl vinyl ether) before the containers are reused. The container is alternately put under vacuum and then filled with nitrogen gas several times to expedite the removal of the residual product. The product containers are vented to a gaseous absorber (NCD-Hdr2), but since the product is not water soluble, none of the emissions are controlled and all is assumed to vent to the atmosphere. MATERIALS ENTERING PROCESS - CONTINUOUSPROCESS : MAX. DESIGN CAPACITY UNIT/HR REQUESTED CAPACITY LIMITATION UNIT/HR TYPE UNITS Not applicable ("NIA" MATERIALS ENTERING PROCESS - BATCH OPERATION' MAX. DESIGN CAPACITY UNIT/BATCH REQUESTED CAPACITY LIMITATION UNIT/BATCH TYPE UNITS N/A MAXIMUM DESIGN BATCHES / HOUR): REQUESTED LIMITATION (BATCHES / HOUR): (BATCHES/YR): FUEL USED: NIA TOTAL MAXIMUM FIRING RATE (MILLION BTU/HR): N/A MAX. CAPACITY HOURLY FUEL USE: N/A REQUESTED CAPACITY ANNUAL FUEL USE: NIA COMMENTS: Process flow diagram Vacuum _10 NCD- 10 Atmosphere System Hdr2 Nitrogen VE South Product Container Attach Additional Sheets as Necessary DEQ-CFW 00085905 FORM C6 CONTROL DEVICE (GASEOUS ABSORBER) REVISED 11/29/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate r C6 AS REQUIRED 15A NCAC 20.0112 THIS FORM MUST BE SEALED BY A PROFESSIONAL ENGINEER P.E. LICENSED /N NORTH CAROLINA. CONTROL DEVICE ID NO: NCD-Hdr1 CONTROLS EMISSIONS FROM WHICH EMISSION SOURCE ID NO, NS-N, NS-O EMISSION POINT ID NO(S): NEP-Hdr1 1POSITION IN SERIES OF CONTROLS: NO. 1 OF 1 UNITS MANUFACTURER: SGL Industries MODEL NO: DuPont Engineering Design DATE MANUFACTURED: PROPOSED OPERATION DATE: Already permitted and in operation OPERATING SCENARIO: PROPOSED CONSTRUCTION DATE: Already permitted and in operation 1 OF 1 DESCRIBE CONTROL SYSTEM: 2.2 sq. ft. cross section baffle plate tower 20 ft. high with counter -current contact of vent gases with caustic solution. Note that scrubbers are already permitted and in operation and this application simply documents additional possible loading from newly permitted processes. POLLUTANT(S) COLLECTED: VOC BEFORE CONTROL EMISSION RATE (LB/HR): <13.8 CAPTURE EFFICIENCY: 0 % % % % CONTROL DEVICE EFFICIENCY: 0 % % % % CORRESPONDING EFFICIENCY: 0 % % % % EFFICIENCY DETERMINATION CODE: n/a TOTAL EMISSION RATE (LB/HR): <13.8 PRESSURE DROP (IN. H20): MIN ~0 MAX ~8 WARNING ALARM? 17 YES ❑ NO INLET TEMP. (OF): MIN Amb. MAX Amb. OUTLET TEMPERATURE (OF): MIN Amb. MAX Amb. INLET AIR FLOW RATE (ACFM): -300 (max) GAS VELOCITY (FT/SEC): --5.25 (max) TOTAL GAS PRESSURE (PSIG): ~0.5 IGAS DEW POINT (°F): TYPE OF SYSTEM: PACKED COLUMN TYPE OF PACKING: COLUMN LENGTH (FT): COLUMN DIAMETER (FT): PLATE COLUMN IPLATE SPACING (INCHES): 9 ICOLUMN LENGTH (FT): 25 ICOLUMN DIAMETER (FT): 1.7 ADDITIVE LIQUID SCRUBBING MEDIUM: Caustic solution PERCENT RECIRCULATED Approximately 100% MINIMUM LIQUID INJECTION RATE (GAUMIN): >7000 k /hr MAKE UP RATE (GAL/MIN): n/a FOR ADDITIVE (GAL/MIN): -0.1 pH RANGE: Normally >10 METHOD pH MONITORING: In -line pH meter DESCRIBE MAINTENANCE PROCEDURES: Generally speaking routine maintenance tasks are minimal. As necessary work is performed during annual shutdown. DESCRIBE ANY FIRE DETECTION DEVICES AND ANY MEANS OF FIRE SUPPRESSION: NA DESCRIBE ANY MONITORING DEVICES, GAUGES, TEST PORTS, ETC: Based on testing, scrubber circulation rate is monitored to assure proper operation. Column pressure and effluent liquid pH are also monitored. ATTACH A DIAGRAM OF THE RELATIONSHIP OF CONTROL DEVICE TO ITS EMISSION SOURCE(S): See process flow diagram on Form B9's in this application. Attach Additional Sheets As Necessary DEQ-CFW 00085906 FORM C6 CONTROL DEVICE (GASEOUS ABSORBER) RFVISFD 11 /29/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate C6 AS REQUIRED 15ANCACIQ .0112 THIS FORM MUST BE SEALED BYA PROFESSIONAL ENGINEER P.E. LICENSED IN NORTH CAROLINA. CONTROL DEVICE ID NO: NCD-Hdr2 ICONTROLS EMISSIONS FROM WHICH EMISSION SOURCE ID NO, NS-P EMISSION POINT ID NO(S): NEP-Hdr2 POSITION IN SERIES OF CONTROLS: NO. 1 OF 1 UNITS MANUFACTURER: SGL Industries MODEL NO: DuPont Engineering Design DATE MANUFACTURED: PROPOSED OPERATION DATE: Already permitted and in operation OPERATING SCENARIO: PROPOSED CONSTRUCTION DATE: Already permitted and in operation 1 OF 1 DESCRIBE CONTROL SYSTEM: 2.2 sq. ft. cross section baffle plate tower 20 ft. high with counter -current contact of vent gases with caustic solution. Note that scrubbers are already permitted and in operation and this application simply documents additional possible loading from In POLLUTANT(S) COLLECTED: VOC BEFORE CONTROL EMISSION RATE (LB/HR): 2.4 CAPTURE EFFICIENCY: 0 % % % % CONTROL DEVICE EFFICIENCY: 0 % % % % CORRESPONDING EFFICIENCY: 0 % % % % EFFICIENCY DETERMINATION CODE: n/a TOTAL EMISSION RATE (LB/HR): 2.4 PRESSURE DROP (IN. H20): MIN ~0 MAX ~8 WARNING ALARM? I] YES ❑ NO INLET TEMP. (°F): MIN Amb. MAX Amb. OUTLET TEMPERATURE (°F): MIN Amb. MAX Amb. INLET AIR FLOW RATE (ACFM): -300 (max) GAS VELOCITY (FT/SEC): -5.25 (max) TOTAL GAS PRESSURE (PSIG): -0.5 GAS DEW POINT (OF): TYPE OF SYSTEM: PACKED COLUMN ITYPE OF PACKING: ICOLUMN LENGTH (FT): ICOLUMN DIAMETER (FT): PLATE COLUMN IPLATE SPACING (INCHES): 9 ICOLUMN LENGTH (FT). 25 ICOLUMN DIAMETER (FT): 1.7 ADDITIVE LIQUID SCRUBBING MEDIUM: Caustic Solution PERCENT RECIRCULATED. Approximately 100% MINIMUM LIQUID INJECTION RATE (GAUMIN): >7000 kg/hr IMAKE UP RATE (GAL/MIN): n/a FOR ADDITIVE (GAL/MIN): -0.1 pH RANGE: Normally >10 IMETHOD pH MONITORING: In -line pH meter DESCRIBE MAINTENANCE PROCEDURES: Generally speaking routine maintenance tasks are minimal. As necessary work is performed during annual shutdown. DESCRIBE ANY FIRE DETECTION DEVICES AND ANY MEANS OF FIRE SUPPRESSION: NA DESCRIBE ANY MONITORING DEVICES, GAUGES, TEST PORTS, ETC: Based on testing, scrubber circulation rate is monitored to assure proper operation. Column pressure and effluent liquid pH are also monitored. ATTACH A DIAGRAM OF THE RELATIONSHIP OF CONTROL DEVICE TO ITS EMISSION SOURCE(S): See process flow diagram on Form 139's in this application. Attach Additional Sheets As Necessary DEQ-CFW 00085907 FORM D1 FACILITY -WIDE EMISSIONS SUMMARY REVISED 12/01/01 NCnFNR/nivisinn of Air Onality -A Iiratinnfor Air Permit to Construct/Ooerate D1 CRITERIA AIR POLLUTANT EMISSIONS INFORMATION - FACILITY -WIDE EXPECTED ACTUAL EMISSIONS POTENTIAL EMISSIONS POTENTIAL EMISSIONS (AFTER CONTROLS ! (BEFORE CONTROLS / (AFTER CONTROLS / LIMITATIONS) LIMITATIONS) LIMITATIONS AIR POLLUTANT EMITTED tons/ r tons/ r tons! r Unchanged (site is Unchanged (site is PARTICULATE MATTER (PM) 44 Major Source) Major Source) Unchanged (site is Unchanged (site is PARTICULATE MATTER < 10 MICRONS (PM10) 37 Major Source) Major Source) Unchanged (site is Unchanged (site is PARTICULATE MATTER < 2.5 MICRONS (PM2.5) 24 Major Source) Major Source) Unchanged (site is Unchanged (site is SULFUR DIOXIDE (S02) 600 Major Source) Major Source) Unchanged (site is Unchanged (site is NITROGEN OXIDES (NOx) 130 Major Source) Major Source) Unchanged (site is Unchanged (site is CARBON MONOXIDE (CO) 18 Major Source) Major Source) VOLATILE ORGANIC COMPOUNDS (VOC) 380 Major Source Major Source LEAD OTHER HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION - FACILITY -WIDE EXPECTED ACTUAL EMISSIONS POTENTIAL EMISSIONS POTENTIAL EMISSIONS (AFTER CONTROLS / (BEFORE CONTROLS / (AFTER CONTROLS / LIMITATIONS) LIMITATIONS) LIMITATIONS HAZARDOUS AIR POLLUTANT EMITTED CAS NO. tons/ r tons/ r tons/ r >25 (site is Major >25 (site is Major Total E vAPs >25 (site is Major Source) Source) Source) TOXIC AIR POLLUTANT EMISSIONS INFORMATION - FACILITY -WIDE - INDICATE REQUESTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS. EMISSIONS ABOVE THE TOXIC PERMIT EMISSION RATE (TPER) IN 15A NCAC 2Q .0711 MAY REQUIRE AIR DISPERSION MODELING. USE NETTING FORM D2 IF NECESSARY. ModelingRe uired ? TOXIC AIR POLLUTANT EMITTED CAS NO. Ib/hr lb/day lb/year Yes No No TAPS will be emitted from this X modification. COMMENTS: As indicated above, the site is a major source for criteria pollutants and HAPs. The proposed operation of the Natural Gas -Fired or No. 2 Fuel Oil -Fired Boiler (ID No. PS-C) will not change any of the current classifications. Combustion sources are exempt from the air toxics program per 2Q.0702(a)(18). A PSD avoidance condition is being requested for the HFPO Product Container Decontamination Process (ID No. NS-N). Attach Additional Sheets as Necessary DEQ-CFW 00085908 FORM D2 AIR POLLUTANT NETTING WORKSHEET Revised:12101101 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate D2 PURPOSE OF NETTING: ❑ AIR TOXICS ❑ PSD (100/250 tons per year) ❑ PSD SIGNIFICANT LEVELS AIR POLLUTANT: None CAS NO.: EMISSION SOURCE ID NOS.: SECTION A -EMISSION OFFSETTING ANALYSIS'FOR MODIFIED/NEW SOURCES Summarize in this section using 'the;B forms EMISSIONS - USE APPROPRIATE COLUMNS ONLY LB/YEAR LB/DAY LB/HR MODIFICATION INCREASE - MINUS - MINUS - - MINUS - MINUS - MODIFICATION DECREASE = EQUALS = = EQUALS = = EQUALS = = EQUALS = NET CHANGE FROM MODIFICATION S'ECTION'B - FACILITY -WIDE EMISSION NETTING ANALYSIS CREDITABLE INCREASE - MINUS - - MINUS - - MINUS - MINUS - CREDITABLE DECREASE = EQUALS = = EQUALS = = EQUALS = = EQUALS = NET CREDITABLE CHANGE SECTION C - FACILITY -WIDE EMISSIONS - TOTAL FACILITY EMISSIONS TPER LEVELS (2Q .0711) CHECK HERE IF AN AIR DISPERSION MODELING ANALYSIS IS REQUIRED ❑ Attach Additional Sheets As Necessary DEQ-CFW 00085909 FORM D3 MODELING REQUEST FORMS (3 pages) REVISED: 02/20/03 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate D3 If the applicant desires, the NCDAQ/AQAB will perform the initial modeling compliance demonstration using EPA approved screening and, if applicable and where possible, refined models. If the model results indicate the facility will be unable to demonstrate compliance with applicable Acceptable Ambient Level(s) the applicant will be notified and will be required to perform the compliance demonstration using established modeling protocol and modeling analysis requirements as defined in the North Carolina Administrative Code 15A NCAC 2D .1100 and 2Q .0700 and in the Guidelines for Evaluating the Impacts of Toxic Pollutants in North Carolina. To perform the dispersion modeling compliance demonstration, the AQAB will require the following data: 1 INTRODUCTION Provide a brief description of the modification and/or addition necessitating the toxic modeling request: The Product Container Decontamination Processes (ID Nos. NS-N, NS-O, NS-P) will have no emissions of Toxic Air Pollutants. The natural gas -fired or No. 2 fuel oil -fired boiler (ID No. PS-3) is exempt from the Air Toxics Program. Therefore, modeling is neither needed nor requested. Subsequently, pages 2 and 3 of this form are not included in this application. 2. EMISSIONS.DATA - Facility -wide emissions, by source, of all modeled toxics. TOXIC AIR POLLUTANT TAP MAXIMUM TOXIC AIR POLLUTANT TAP EMISSIONS After Controls Emission Point ID Ibs/ ear Ibs/da Ibs/hr I Attach Additional Sheets As Necessary rage ! U1 a DEQ-CFW 00085910 FORM D4 EXEMPT AND INSIGNIFICANT ACTIVITIES SUMMARY RF\/ISFT iwn1/01 NCnFNR/nivicinn of Air Qimlity - Annliratinn for Air Permit to Construct/oDerate D� ACTIVITIES EXEMPTED PER 2Q .0102 OR INSIGNIFICANT ACTIVITIES PER 2Q .0503 FOR TITLE V SOURCES DESCRIPTION OF EMISSION SOURCE SIZE OR PRODUCTION RATE BASIS FOR EXEMPTION OR INSIGNIFICANT ACTIVITY 1. Abrasive blasting and painting building (ID No. 1-10) Less than 5 tons of VOC is emitted per year Based on normal painting activity for this site, the VOC emissions from paints is estimated to be 1.5 tons/year. 2. 3. 4. 5. 6. 7. 8. Attach Additional Sheet As Necessary DEQ-CFW 00085911 FORM D TECHNICAL ANALYSIS TO SUPPORT PERMIT APPLICATION REVISED: 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate D5 PROVIDE DETAILED TECHNICAL CALCULATIONS TO SUPPORT ALL EMISSION, CONTROL, AND REGULATORY DEMONSTRATIONS MADE IN THIS APPLICATION. INCLUDE A COMPREHENSIVE PROCESS FLOW DIAGRAM AS NECESSARY TO SUPPORT AND CLARIFY CALCULATIONS AND ASSUMPTIONS. ADDRESS THE FOLLOWING SPECIFIC ISSUES ON SEPARATE PAGES: A. SPECIFIC EMISSIONS SOURCE (EMISSION INFORMATION) (FORM B) - SHOW CALCULATIONS USED, INCLUDING EMISSION FACTORS, MATERIAL BALANCES, AND/OR OTHER METHODS FROM WHICH THE POLLUTANT EMISSION RATES IN THIS APPLICATION WERE DERIVED. INCLUDE CALCULATION OF POTENTIAL BEFORE AND, WHERE APPLICABLE, AFTER CONTROLS. CLEARLY STATE ANY ASSUMPTIONS MADE AND PROVIDE ANY REFERENCES AS NEEDED TO SUPPORT MATERIAL BALANCE CALCULATIONS. B. SPECIFIC EMISSION SOURCE (REGULATORY INFORMATION)(FORM E2 - TITLE V ONLY) - PROVIDE AN ANALYSIS OF ANY REGULATIONS APPLICABLE TO INDIVIDUAL SOURCES AND THE FACILITY AS A WHOLE. INCLUDE A DISCUSSION OUTING METHODS (e.g. FOR TESTING AND/OR MONITORING REQUIREMENTS) FOR COMPLYING WITH APPLICABLE REGULATIONS, PARTICULARLY THOSE REGULATIONS LIMITING EMISSIONS BASED ON PROCESS RATES OR OTHER OPERATIONAL PARAMETERS. PROVIDE JUSTIFICATION FOR AVOIDANCE OF ANY FEDERAL REGULATIONS (PREVENTION OF SIGNIFICANT DETERIORATION (PSD), NEW SOURCE PERFORMANCE STANDARDS (NSPS), NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS (NESHAPS), TITLE V), INCLUDING EXEMPTIONS FROM THE FEDERAL REGULATIONS WHICH WOULD OTHERWISE BE APPLICABLE TO THIS FACILITY. SUBMIT ANY REQUIRED TO DOCUMENT COMPLIANCE WITH ANY REGULATIONS. INCLUDE EMISSION RATES CALCULATED IN ITEM "A" ABOVE, DATES OF MANUFACTURE, CONTROL EQUIPMENT, ETC. TO SUPPORT THESE CALCULATIONS. C. CONTROL DEVICE ANALYSIS (FORM C) - PROVIDE A TECHNICAL EVALUATION WITH SUPPORTING REFERENCES FOR ANY CONTROL EFFICIENCIES LISTED ON SECTION C FORMS, OR USED TO REDUCE EMISSION RATES IN CALCULATIONS UNDER ITEM "A" ABOVE. INCLUDE PERTINENT OPERATING PARAMETERS (e.g. OPERATING CONDITIONS, MANUFACTURING RECOMMENDATIONS, AND PARAMETERS AS APPLIED FOR IN THIS APPLICATION) CRITICAL TO ENSURING PROPER PERFORMANCE OF THE CONTROL DEVICES). INCLUDE AND LIMITATIONS OR MALFUNCTION POTENTIAL FOR THE PARTICULAR CONTROL DEVICES AS EMPLOYED AT THIS FACILITY. DETAIL PROCEDURES FOR ASSURING PROPER OPERATION OF THE CONTROL DEVICE INCLUDING MONITORING SYSTEMS AND MAINTENANCE TO BE PERFORMED. D. PROCESS AND OPERATIONAL COMPLIANCE ANALYSIS - (FORM E3 - TITLE V ONLY) - SHOWING HOW COMPLIANCE WILL BE ACHIEVED WHEN USING PROCESS, OPERATIONAL, OR OTHER DATA TO DEMONSTRATE COMPLIANCE. REFER TO COMPLIANCE REQUIREMENTS IN THE REGULATORY ANALYSIS IN ITEM "B" WHERE APPROPRIATE. LIST ANY CONDITIONS OR PARAMETERS THAT CAN BE MONITORED AND REPORTED TO DEMONSTRATE COMPLIANCE WITH THE APPLICABLE REGULATIONS. E. PROFESSIONAL ENGINEERING SEAL - PURSUANT TO 15A NCAC 2Q .0112 "APPLICATION REQUIRING A PROFESSIONAL ENGINEERING SEAL," A PROFESSIONAL ENGINEER REGISTERED IN NORTH CAROLINA SHALL BE REQUIRED TO SEAL TECHNICAL PORTIONS OF THIS APPLICATION FOR NEW SOURCES AND MODIFICATIONS OF EXISTING SOURCES. (SEE INSTRUCTIONS FOR FURTHER APPLICABILITY). l attest that this application for has been reviewed by me and is accurate, complete and consistent with the information supplied in the engineering plans, calculations, and all other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations. Although certain portions of this submittal package may have been developed by other professionals, inclusion of these materials under my seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed $10, 000 as well as civil penalties up to $25, 000 per violation. (PLEASE USE BLUE INK TO COMPLETE THE FOLLOWING) PLACE NORTH CAROLINA SEAL HERE NAME: DATE: COMPANY: ADDRESS: TELEPHONE: SIGNATURE: PAGES CERTIFIED: (IDENTIFY ABOVE EACH PERMIT FORM AND ATTACHMENT THAT IS BEING CERTIFIED BY THIS SEAL) Attach Additional Sheets As Necessary -- See Attached Calculation Sheet DEQ-CFW 00085912 W-Attachment TECHNICAL ANALYSIS IN SUPPORT OF PERMIT APPLICATION Emission Unit IDs: PS-3 Emission Source Description: Natural gas -fired or No. 2 fuel oil -fired boiler (97 million Btu per hour maximum heat input) Emission Estimation Approach: The emissions from this boiler is determined using the emissions spreadsheet found on the North Carolina NCDENR Division of Air Quality website. These spreadsheets are based on AP-42 emission factors. Since either natural gas of No. 2 fuel oil will be burned in this boiler, both the "Fuel oil combustion" spreadsheet and the "Natural gas combustion" spreadsheet were used, and the output of both spreadsheets are attached. The boiler will include a now-NOx burner that will control at least 35% of the potential NOx emissions. It is assumed that the maximum sulfur content of the No. 2 fuel oil is 0.1 % sulfur. Potential Emissions Fuel Type No. 2 Fuel Oil 6,069,428 gal/yr Natural Gas 833,060,000 scf/yr CRITERIA AIR POLLUTANT EMITTED Emission (ton/yr) Emission (ton/yr) TOTAL PARTICULATE MATTER PM FPM+CPM 10.0 3.2 FILTERABLE PM (FPM) 6.1 0.8 CONDENSABLE PM (CPM) 3.9 2.4 FILTERABLE PM<10 MICRONS (PMIO) 3.0 FILTERABLE PM<2.5 MICRONS (PM2.5) 0.8 SULFUR DIOXIDE S02 21.5 0.2 NITROGEN OXIDES NOx 39.5 20.8 CARBON MONOXIDE CO 15.2 35.0 VOLATILE ORGANIC COMPOUNDS VOC 0.6 2.3 LEAD 0.0 0.0 Fuel quantities listed is based on the rated firing capacity of the boiler (97 million BTU per hour) and assumes the boiler is operating 8,760 hours per year. DEQ-CFW 00085913 FUEL OIL COMBUSTION EMISSIONS CALCULATOR REVISION C 3/19/2003 - OUTPUT SCREEN Instructions: Enter emission source I facility data on the "INPUT tabiscreen. The air emission results and summary of input data are viewed / printed on the "OUTPUT" tab/screen. The different tabs are on the bottom of this screen. This spreadsheet is for your use only and should be used with caution. DENR does not guarantee the accuracy of the information contained. This .d&'dmmi A� spreadsheet is subject to continual revision and updating. It is your responsibility to be aware of the most current information available. DENR is not NCDENRresponsible for errors or omissions that may be contained herein. SOURCE ✓ FACILtTY7 USER INPUT SUMMARY (FROM INPUT SCREEN) COMPANY: DuPont - Fayetteville Works MAX HEAT INPUT: 97.00 MMBTU/HR FACILITY ID NO.: 0900009 FUEL HEAT VALUE: 140.000 BTU/GAL PERMIT NUMBER: 03735T33 ACTUAL ANNUAL FUEL USAGE: 6.069,428 GAL/YR FACILITY CITY: Duart Township MAXIMUM ANNUAL FUEL USAGE: 6.069,429 GAL/YR FACILITY COUNTY: Bladen MAXIMUM SULFUR CONTENT: 0.1 % USER NAME: Michael E. Johnson REQUESTED: PERMIT LIMITATIONS: EMISSION SOURCE DESCRIPTION: No. 2 oil -fired Boiler MAX. FUEL USAGE: 6,069.429 GAL/YR EMISSION SOURCE ID NO.: PS-3 MAX. SULFUR CONTENT: 0.05 % TYPE' OF CONTROL DEVICES = POLLUTANT_ CONTROL EFF. NONE/OTHER PM 0 NONE/OTHER S02 0 LOW NOX BURNERS (LNB) NOx 35 CRITERIA AIR POLLUTANT EMISSIONS INFORMATION AIR POLLUTANT EMITTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITS POTENTIAL EMSSIONS BEFORE CONTROLS / LIMITS AFTER CONTROLS / LIMITS EMISSION FACTOR lb/103gal) Ib/hr tons/ r Ib/hr I tons/ r Ib/hr tons/ r uncontrolled 1controlled TOTAL PARTICULATE MATTER PM FPM+CPM 2.29 10.01 2.29 10.01 2,29 10.01 3.30E+00 3.30E+00 FILTERABLE PM (FPM) 1.39 6.07 1.39 6.07 1.39 6.07 2.00E+00 2.00E+00 CONDENSABLE PM (CPM) 0.90 3.95 0.90 3.95 0.90 3.95 1.30E+00 1.30E+00 FILTERABLE PM<10 MICRONS (PM16) 0.69 3.03 0.69 3.03 0.69 3.03 1.00E+00 1.00E+00 FILTERABLE PM<2.5 MICRONS (PM2.5) 0.17 0.76 0.17 0.76 0.17 0.76 2.50E-01 2.50E-01 SULFUR DIOXIDE S02 4.92 21.55 4.92 21.55 4.92 21.55 7.10E+00 7.10E+00 NITROGEN OXIDES NOx 9.01 39.45 13.86 60.69 9.01 39.45 2.00E+01 1.30E+01 CARBON MONOXIDE CO 3.46 15.17 3.46 15.17 3.46 15.17 5.00E+00 5.00E+00 VOLATILE ORGANIC COMPOUNDS VOC 0.14 0.61 0.14 0.61 0.14 0.61 2.00E-01 2.00E-01 LEAD 0.00 0.00 0.00 0.00 0.00 0.00 1.26E-03 1.26E-03 TOXIC HAZARDOUS AIR `POLLUTANT -EMISSIONS INFORMATION TOXIC / HAZARDOUS AIR POLLUTANT CAS NUMBER ACTUAL EMISSIONS AFTER CONTROLS / LIMITS POTENTIAL EMSSIONS BEFORE CONTROLS / LIMITS AFTER CONTROLS / LIMITS EMISSION FACTOR lb/103 aI Ib/hr Ib/yr Ib/hr Ib/yr Ib/hr Ib/yr uncontrolled controlled Antimony & compounds (H) SBC 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.00E+00 0.00E+00 Arsenic & compounds (TH) ASC 3.9E-04 3.4E+00 3.9E-04 3.4E+00 3.9E-04 3.4E+00 5.60E-04 5.60E-04 Benzene (TH) 71432 1.9E-03 1.7E+01 1.9E-03 1.7E+01 1.9E-03 1.7E+01 2.75E-03 2.75E-03 Beryllium & compounds (H) BEC 2.9E-04 2.5E+00 2.9E-04 2.5E+00 2.9E-04 2.5E+00 4.20E-04 4.20E-04 Cadium & compounds (TH) CDC 2.9E-04 2.5E+00 2.9E-04 2.5E+00 2.9E-04 2.5E+00 4.20E-04 4.20E-04 Chromium - AII/rotal (H) CRC 2.9E-04 2.5E+00 2.9E-04 2.5E+00 I 2.9E-04 2.5E+00 4.20E-04 4.20E-04 Cobalt compounds (H) COC 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.00E+00 0.00E+00 Ethylbenzene (H) 100414 5.7E-04 5.0E+00 5.7E-04 5.0E+00 5.7E-04 5.0E+00 8.17E-04 8.17E-04 Fluorides (sum fluoride compounds) (T) 16984488 2.6E-02 2.3E+02 2.6E-02 2.3E+02 2.6E-02 2.3E+02 3.73E-02 3.73E-02 Formaldehyde (TH) 50000 3.3E-02 2.9E+02 3.3E-02 2.9E+02 3.3E-02 2.9E+02 4.80E-02 4.80E-02 Lead and Lead compounds (H) PBC 8.7E-04 7.6E+00 8.7E-04 7.6E+00 8.7E-04 7.6E+00 1.26E-03 1.26E-03 Manganese & compounds (TH) MNC 5.8E-04 5.1 E+00 5.8E-04 5.1 E+00 5.8E-04 5.1 E+00 8.40E-04 8.40E-04 Mercury & compounds (TH) HGC 2.9E-04 2.5E+00 2.9E-04 2.5E+00 2.9E-04 2.5E+00 4.20E-04 4.20E-04 Methyl chloroform (TH) 71566 1.6E-04 1.4E+00 1.6E-04 1.4E+00 1.6E-04 1.4E+00 2.36E-04 2.36E-04 Napthalene (H) 91203 2.3E-04 2.0E+00 2.3E-04 2.0E+00 2.3E-04 2.0E+00 3.33E-04 3.33E-04 Nickle & compounds (H) NIC 2.9E-04 2.5E+00 2.9E-04 2.5E+00 2.9E-04 2.5E+00 4.20E-04 4.20E-04 Phosphorus Metal, Yellow or White (H) 7723140 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.00E+00 0.00E+00 POM rates uncontrolled (H) POM 2.3E-03 2.0E+01 2.3E-03 2.0E+01 2.3E-03 2.0E+01 3.30E-03 3.30E-03 Selenium compounds (H) SEC 1.5E-03 1.3E+01 1.5E-03 1.3E+01 1.5E-03 1.3E+01 2.10E-03 2.10E-03 Toluene (TH) 108883 5.5E-02 4.8E+02 5.5E-02 4.8E+02 5.5E-02 4.8E+02 7.97E-02 7.97E-02 Xylene (TH) 1330207 9.7E-04 8.5E+00 9.7E-04 8.5E+00 9.7E-04 8.5E+00 1.40E-03 1.40E-03 Total HAP (H) 9.9E-02 8.7E+02 9.9E-02 8.7E+02 9.9E-02 8.7E+02 1.4E-01 1.4E-01 Lar et HAP (H) 5.52E-02 4.84E+02 5.52E-02 4.84E+02 5.52E-02 I 4.84E+02 I 7.97E-02 7.97E-02 TOXIC AlRPOLLUTANT EMISSIONS INFORMATION:(FOR PERMI:T77NCa PURPOSES) EXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS EMISSION FACTOR Ib/10a al TOXIC AIR POLLUTANT CAS Num. Whir lb/day Ib/ r uncontrolled controlled Arsenic & compounds (TH) ASC 3.88E-04 9.31E-03 3.40E+00 5.60E-04 5.60E-04 Benzene (TH) 71432 1.91E-03 4.57E-02 1.67E+01 2.75E-03 2.75E-03 Cadium & compounds (TH) CDC 2.91 E-04 6.98E-03 2.55E+00 4.20E-04 4.20E-04 Fluorides sum fluoride compounds) (T) 16984488 2.58E-02 6.20E-01 2.26E+02 3.73E-02 3.73E-02 Formaldehyde (TH) 50000 3.33E-02 7.98E-01 2.91E+02 4.80E-02 4.80E-02 Manganese & compounds (TH) MNC 5.82E-04 1.40E-02 5.10E+00 8.40E-04 8.40E-04 Mercury & compounds (TH) HGC 2.91E-04 6.98E-03 2.55E+00 4.20E-04 4.20E-04 Methyl chloroform (TH) 71566 1.64E-04 3.92E-03 1.43E+00 2.36E-04 2.36E-04 Toluene (TH) 108883 5.52E-02 1.32E+00 4.84E+02 7.97E-02 7.97E-02 X lene (TH) 1330207 9.70E-04 2.33E-02 8.50E+00 1.40E-03 1.40E-03 DEQ-CFW 00085914 NATURAL GAS COMBUSTION EMISSIONS CALCULATOR REVISION E 2120/03 - OUTPUT SCREEN Aare Instructions: Enter emission source / facility data on the 'INPUT" tab/screen. The air emission results and summary of input data viewed / printed on the "OUTPUT" tab/screen. The different tabs are on the bottom of this screen. .wrs- N�DENR This spreadsheet is for your use only and should be used with caution. DENR does not guarantee the accuracy of the information contained. This spreadsheet is subject to continual revision and updating. It is your responsibility to be aware of the most current information available. DENR is not responsible for errors or omissions that may be contained herein. SOURCE I FACILITY/ USER INPUT SUMMARY (FROM INPUT SCREEN) COMPANY: DuPont Com an Fa etteville Works � � - � FACILITY 0900009 PERMIT NUMBBEE R: 03735T33 EMISSION SOURCE DESCRIPTION: 97 MMBTU/HR NATURAL GAS -FIRED BOILER FACILITY CITY: Duart Township EMISSION SOURCE ID NO.: PS-3 FACILITY COUNTY: Bladen CONTROL DEVICE: I LOW NOx BURNERS POLLUTANT CONTROL EFF. SPREADSHEET PREPARED BY: Michael E. Johnson NOX CALCD AS 50% ACTUAL FUEL THROUGHPUT: 833.06 10 SCF/YR FUEL HEAT VALUE: 1,020 BTU/SCF POTENTIAL FUEL THROUGHPUT: 833.06 106 SCF/YR BOILER TYPE SMALL BOILER (<100 mmBTU/HR) REQUESTED MAX. FUEL THRPT: 833.06 106 SCF/YR NO SNCR APPLIED CRITERIA AIR POLLUTANT EMISSIONS INFORMATION AIR POLLUTANT EMITTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITS POTENTIAL EMSSIONS EMISSION FACTOR Ib/mmBtu BEFORE CONTROLS / LIMITS AFTER CONTROLS / LIMITS lblhr tons! r lblhr tons! r lb/hr tons! r uncontrolled controlled PARTICULATE MATTER Total 0.72 3.17 0.72 3.17 0.72 3.17 0.007 0.007 PARTICULATE MATTER Condensable 0.54 2.37 0.54 2.37 0.541 2.37 0.006 0.006 PARTICULATE MATTER Filterable 0.18 0.79 0.18 0.79 0.18 0.79 0.002 0.002 SULFUR DIOXIDE S02 0.06 0.25 0.06 0.25 0.06 0.25 0.001 0.001 NITROGEN OXIDES NOx 4.75 20.83 9.51 41.65 4.75 20.83 0.098 0.049 CARBON MONOXIDE CO 7.99 34.99 7.99 34.99 7.99 34.99 0.082 0.082 VOLATILE ORGANIC COMPOUNDS VOC 0.52 2.29 0.52 2.29 0.52 2.29 0.005 0.005 LEAD 0.00E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 - TOXIC I HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION TOXIC / HAZARDOUS AIR POLLUTANT CAS NUMBER ACTUAL EMISSIONS AFTER CONTROLS/LIMITS POTENTIAL EMSSIONS EMISSION FACTOR Ib/mmBtu BEFORE CONTROLS/LIMITS AFTER CONTROLS/LIMITS Ib/hr Ibs/yr lb/hr Ibs/ r lb/hr lbsl r uncontrolled controlled Arsenic & Compounds TH ASC 0.00E+00 O.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 O.00E+oo o.00E+oo Benzene TH 71432 2.00E-04 1.75E+00 2.00E-04 1.75E+00 2.00E-04 1.75E+00 2.06E-06 2.06E-06 Benzo a rene T 50328 1.14E-07 1.00E-03 1.14E-07 1.00E-03 1.14E-07 1.00E-03 1.1BE-09 1.18E-09 Beryllium metal T 7440417 0.00E+00 0.09E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 Cadmium & compounds TH CDC 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 O.00E+00 0.00E+00 O.00E+00 Chromium - AII/Total H CRC 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 Soluble Chromate Compounds, as Chromium VI T SoICR6 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 O.00E+00 0.00E+00 Cobalt compounds H COC 7.99E-06 7.00E-02 7.99E-06 7.00E-02 7.99E-06 7.00E-02 8.24E-08 8.24E-08 Formaldehyde TH 50000 7.13E-03 6.25E+01 7.13E-03 6.25E+01 7.13E-03 6.25E+01 7.35E-05 7.35E-05 Hexane, n- TH 110543 1.71E-01 1.50E+03 1.71E-01 1.50E+03 1.71 E-01 1.50E+03 1.76E-03 1.76E-03 Manganese & compounds TH MNC 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 Mercury & Compounds H HGC 0.00E+00 0.00E+00 0.00E+00 I 0.00E+00 0.00E+00 0.00E+00 0.00E+00 O.00E+oo Na thalene H 91203 5.80E-05 5.08E-01 5.80E-05 5.08E-01 5.80E-05 5.08E-01 5.98E-07 5.98E-07 Nickel metal T 7440020 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 O.00E+00 0.00E+00 Selenium compounds H SEC 2.28E-06 2.00E-02 2.28E-06 2.00E-02 2.28E-06 2.00E-02 2.35E-08 2.35E-08 Toluene (TH) IIOBB83 I 3.23E-04 2.83E+00 3.23E-04 2.83E+00 3.23E-04 2.83E+00 3.33E-06 3.33E-06 Total HAPs I1.79E-01 1.57E+03 1.79E-01 1.57E+03 I 1.79E-01 I 1.57E+03 1.84E-03 I 1.84E-03 Highest HAP Hexane 1.71 E-01 1.50E+03 1.71 E-01 1.50E+0331 1.76E-03 TOXIC AIR POLLUTANT EMISSIONS INFORMATION (FOR PERMITTING PURPOSES) EXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS EMISSION FACTOR Ib/mmBtu TOXIC AIR POLLUTANT CAS Num. Ib/hr lb/day Ib/ r uncontrolled controlled Arsenic & Compounds H ASC 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 Benzene TH 71432 2.00E-04 4.79E-03 1.75E+00 2.06E-06 2.06E-06 Benzo a rene T 50328 1.14E-07 2.74E-06 1.00E-03 1.18E-09 1.18E-09 Beryllium metal T 7440417 0.00E+00 0.00E+00 0.00E+00 O.00E+00 O.00E+00 Cadmium & compounds TH CDC 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 Soluble Chromate Compounds, as Chromium VI T SoICR6 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 Formaldehyde TH 50000 7.13E-03 1.71E-01 6.25E+01 7.35E-05 7.35E-05 Hexane, n- TH 110543 1.71E-01 4.11E+00 1.50E+03 1.76E-03 1.76E-03 Manganese & compounds TH MNC 0.00E+00 0.00E+00 0.00E+00 0.00E+00 O,OOE+00 Nickel metal T 7440020 0.00E+00 0.00E+00 0.00E+00 O.00E+oo O.o0E+00 Toluene (TH) 1108883 1 3.23E-04 I 7.76E-03 I 2.83E+00 3.33E-06 3.33E-06 DEQ-CFW 00085915 FORM E1 TITLE V GENERAL INFORMATION REVISED: 12/01/01 Division of Air Quality - Application for Air Permit to Construct/Operate E1 IF YOUR FACILITY IS CLASSIFIED AS "MAJOR FOR TITLE V YOU MUST COMPLETE THIS FORM AND ALL OTHER REQUIRED "E" FORMS (E2 THROUGH E5 AS APPLICABLE) Indicate here if your facility is subject to Title V by: rx7l Emissions ❑ Other If subject to Title V by other, check or specify: ® NSPS O NESHAPS (MACT) ❑ TITLE IV Other, specify: If you are or will be subject to any maximum achievable control technology standards (MACT) issued pursuant to section 112(d) of the Clean Air Act, specify below: EMISSION EMISSION SOURCE SOURCE ID DESCRIPTION MACT BS-D Butacite Tinting "Printing MACT" (Part 63 Subpart KK) Throughout Facility Facility Wide "MON MACT" (Part 63 Subpart FFFF) List any additional regulation which are requested to be included in the shield and provide a detailed explanation as to why the shield should be granted: REGULATION EMISSION SOURCE (Include ID) EXPLANATION 40 CFR 60 (NSPS) Natural gas -fired / No. 2 fuel This boiler will comply with all the Subpart Dc oil -fired boiler requirements of NSPS Subpart Dc Comments: Attach Additional Sheets As Necessary DEQ-CFW 00085916 FORM E2 EMISSION SOURCE APPLICABLE REGULATION LISTING RFVISF_D 12/C niwi�inn of Air rmnlifii - Annlinnfinn fnr Air Parmit to Cnnctrurt/Onarate E2 EMISSION EMISSION OPERATING SCENARIO SOURCE SOURCE INDICATE PRIMARY (P) APPLICABLE ID NO. DESCRIPTION OR ALTERNATIVE (A) POLLUTANT REGULATION ES 1 CoallWood Boiler P - Coal PM NCA C 2D . 0503 A -Wood PM NCAC 2D . 0504 NCAC 2D.0524 New Source Natural gas -fired / as - P Natural g S02 Performance Standards PS-3 No. 2 fuel oil -fired boiler NCAC 2D.0524 New Source A - No. 2 fuel oil S02 Performance Standards NCAC 2Q.0317 -- PSD Avoidance Natural gas -fired / P -Natural gas S02 (existing 702.5 TPY site -wide limit) PS-3 No. 2 fuel oil -fired boiler NCAC 2Q.0317 -- PSD Avoidance A - No. 2 fuel oil S02 (existing 702.5 TPY site -wide limit) NCAC 2D.0524 New Source Natural gas -fired / P - Natural gas PM Performance Standards PS-3 No. 2 fuel oil -fired boiler NCAC 2D.0524 New Source A - No. 2 fuel oil PM Performance Standards NCAC 2D.0521 -- Control of visible Natural gas -fired / P - Natural gas VE emissions PS-3 No. 2 fuel oil -fired boiler NCAC 2D.0521 -- Control of visible A - No. 2 fuel oil VE emissions HFPO Product Container NCAC 2Q.0317 -- Avoidance NS-N Decontamination P VOC conditions for 15A NCAC 2D.0530 Process Attach Additional Sheets As Necessary DEQ-CFW 00085917 FORM E3 EMISSION SOURCE COMPLIANCE METHOD REVISED 12/01 /01 NCDENR/Division Of Air Quality - Application for Air Permit to Construct/Operate E3 Regulated Pollutant S02 Emission Source ID NO. PS-3 Applicable Regulation NCAC'_Q.0317 Alternative Operating Scenario (AOS) NO: 1. ATTACH A SEPARATE PAGE TO EXPAND ON ANY OF THE BELOW COMMENTS MONITORING REQUIREMENTS Is Compliance Assurance Monitoring (CAM) 40 CFR Part 64 Applicable? ❑ Yes ❑X No If yes, is CAM Plan Attached (if applicable, CAM plan must be attached)? ❑ Yes ❑X No Describe Monitoring Device Type: Not applicable Describe Monitoring Location: Not applicable Other Monitoring Methods (Describe In Detail): Not applicable Describe the frequency and duration of monitoring and how the data will be recorded (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average): RECORDKEEPING REQUIREMENTS Data (Parameter) being recording: S02 emissions from all combustion sources will be determined via fuel consumption and AP-42 emission factors. Frequency of recordkeeping (How often is data recorded?): Monthly REPORTING REQUIREMENTSI Generally describe what is being reported: Monthly S02 emissions will be determined monthly and will be reported to N.C. Division of Air Quality every sit months. Frequency: ❑ MONTHLY ❑ QUARTERLY M EVERY 6 MONTHS ❑ OTHER (DESCRIBE): ..................... ... . TESTING Specify proposed reference test method: Not applicable Specify reference test method rule and citation: Not applicable Specify testing frequency: Not applicable NOTE - Proposed test method subject to approval and possible change during the test protocol process Attach Additional Sheets As Necessary DEQ-CFW 00085918 FORM E3 EMISSION SOURCE COMPLIANCE METHOD REVISED 12/01/01 NCDENR/Division Of Air Quality - Application for Air Permit to Construct/Operate E3 Regulated Pollutant Visible emissions Emission Source ID NO. PS-3 Applicable Regulation NCAC 2D.0521 Alternative Operating Scenario (AOS) NO: ATTACH A SEPARATE PAGE TO EXPAND ON ANY OF THE BELOW COMMENTS MONITORING REQUIREMENTS Is Compliance Assurance Monitoring (CAM) 40 CFR Part 64 Applicable? ❑ Yes ® No If yes, is CAM Plan Attached (if applicable, CAM plan must be attached)? ❑ Yes ❑X No Describe Monitoring Device Type: Not applicable Describe Monitoring Location: Not applicable Other Monitoring Methods (Describe In Detail): Not applicable -- No monitoring/recordlceeping/ reporting is required for visible emissions from the firing of natural gas or No. 2 fuel oil in these sources. Describe the frequency and duration of monitoring and how the data will be recorded (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average): RECORDKEEPING REQUIREMENTS - Data (Parameter) being recording: Not applicable Frequency of recordkeeping (How often is data recorded?): Not applicable REPORTING REQUIREMENTS' Generally describe what is being reported: None Frequency: ❑ MONTHLY ❑ QUARTERLY ❑ EVERY 6 MONTHS ❑ OTHER (DESCRIBE): TESTING Specify proposed reference test method: Not applicable Specify reference test method rule and citation: Not applicable Specify testing frequency: Not applicable NOTE - Proposed test method subject to approval and possible change during the test protocol process Attach Additional Sheets As Necessary DEQ-CFW 00085919 FORM E3 EMISSION SOURCE COMPLIANCE METHOD REVISED 12/01 /01 NCDENR/Division Of Air Quality - Application for Air Permit to Construct/Operate E3 Regulated Pollutant VOC Emission Source ID NO. NS-N Applicable Regulation NCAC 2Q.0317 Alternative Operating Scenario (AOS) NO: ATTACH A SEPARATE PAGE TO EXPAND ON ANY OF THE BELOW COMMENTS MONITORING REQUIREMENTS Is Compliance Assurance Monitoring (CAM) 40 CFR Part 64 Applicable? ❑ Yes FX-1 No If yes, is CAM Plan Attached (if applicable, CAM plan must be attached)? ❑ Yes 0 No Describe Monitoring Device Type: Not applicable Describe Monitoring Location: Not applicable Other Monitoring Methods (Describe In Detail): Not applicable Describe the frequency and duration of monitoring and how the data will be recorded (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average): RECORDKEEPING REQUIREMENTS Data (Parameter) being recording: VOC emissions will be determined via engineering calculations Frequency of recordkeeping (How often is data recorded?): Monthly _REPORTING REQUIREMENTS Generally describe what is being reported: Monthly VOC emissions will be determined monthly and will be reported to N.C. Division of Air Quality every six months. Frequency: ❑ MONTHLY ❑ QUARTERLY EVERY 6 MONTHS ❑ OTHER (DESCRIBE): TESTING Specify proposed reference test method: Not applicable Specify reference test method rule and citation: Not applicable Specify testing frequency: Not applicable NOTE - Proposed test method subject to approval and possible change during the test protocol process Attach Additional Sheets As Necessary DEQ-CFW 00085920 FORM E3 EMISSION SOURCE COMPLIANCE METHOD REVISED 12/01/01 NCDENR/Division Of Air Quality - Application for Air Permit to Construct/Operate E3 Regulated Pollutant Visible emissions Emission Source ID NO. NS-N Applicable Regulation NCA.0 2D.Q-521 Alternative Operating Scenario (AOS) NO: ATTACH A SEPARATE PAGE TO EXPAND ON ANY OF THE BELOW COMMENTS MONITORING REQUIREMENTS Is Compliance Assurance Monitoring (CAM) 40 CFR Part 64 Applicable? ❑ Yes 0 No If yes, is CAM Plan Attached (if applicable, CAM plan must be attached)? ❑ Yes [X� No Describe Monitoring Device Type: Not applicable Describe Monitoring Location: Not applicable Other Monitoring Methods (Describe In Detail): Not applicable -- Emitted product is a colorless gas Describe the frequency and duration of monitoring and how the data will be recorded (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average): RECORDKEEPING REQUIREMENTS Data (Parameter) being recording: Not applicable Frequency of recordkeeping (How often is data recorded?): Not applicable REPORTING REQUIREMENTS Generally describe what is being reported: None Frequency: ❑ MONTHLY ❑ QUARTERLY ❑ EVERY 6 MONTHS ❑ OTHER (DESCRIBE): TESTING Specify proposed reference test method: Not applicable Specify reference test method rule and citation: Not applicable Specify testing frequency: _ Not applicable NOTE - Proposed test method subject to approval and possible change during the test protocol process Attach Additional Sheets As Necessary DEQ-CFW 00085921 FORM E3 EMISSION SOURCE COMPLIANCE METHOD REVISED 12/01/01 NCDENR/Division Of Air Quality - Application for Air Permit to Construct/Operate E3� Regulated Pollutant Odor Emission Source ID NO. NS-N Applicable Regulation NCAC 2D.1806 Alternative Operating Scenario (AOS) NO: ATTACH A SEPARATE PAGE TO EXPAND ON ANY OF THE BELOW COMMENTS MONITORING REQUIREMENTS Is Compliance Assurance Monitoring (CAM) 40 CFR Part 64 Applicable? ❑ Yes ❑X No If yes, is CAM Plan Attached (if applicable, CAM plan must be attached)? ❑ Yes ❑X No Describe Monitoring Device Type: Not applicable Describe Monitoring Location: Not applicable Other Monitoring Methods (Describe In Detail): Not applicable -- Emissions from this process are odorless gases. Describe the frequency and duration of monitoring and how the data will be recorded (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average): REGORDKEEPING REQUIREMENTS Data (Parameter) being recording: Not applicable Frequency of recordkeeping (How often is data recorded?): REPORTING 'REQUIREMENTS Generally describe what is being reported: Not applicable Frequency: ❑ MONTHLY ❑ QUARTERLY ❑ EVERY 6 MONTHS ❑ OTHER (DESCRIBE): .,.:.TESTING:. Specify proposed reference test method: Not applicable Specify reference test method rule and citation: Not applicable Specify testing frequency: _ Not applicable NOTE - Proposed test method subject to approval and possible change during the test protocol process Attach Additional Sheets As Necessary DEQ-CFW 00085922 FORM E3 EMISSION SOURCE COMPLIANCE METHOD REVISED 12/01/01 NCDENR/Division Of Air Quality - Application for Air Permit to Construct/Operate E3 Regulated Pollutant Visible emissions Emission Source ID NO. NS-0 Applicable Regulation NCAC 2D.0521 Alternative Operating Scenario (AOS) NO: ATTACH A SEPARATE PAGE TO EXPAND ON ANY OF THE BELOW COMMENTS MONITORING _REQUIREMENTS Is Compliance Assurance Monitoring (CAM) 40 CFR Part 64 Applicable? ❑ Yes ❑X No If yes, is CAM Plan Attached (if applicable, CAM plan must be attached)? ❑ Yes ❑X No Describe Monitoring Device Type: Not applicable Describe Monitoring Location: Not applicable Other Monitoring Methods (Describe In Detail): Not applicable -- Emitted product is a Colorless gas Describe the frequency and duration of monitoring and how the data will be recorded (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average): RECORDKEEPING REQUIREMENTS Data (Parameter) being recording: Not applicable Frequency of recordkeeping (How often is data recorded?): Not applicable REPORTING REQUIREMENTS Generally describe what is being reported: None Frequency: ❑ MONTHLY ❑ QUARTERLY ❑ EVERY 6 MONTHS ❑ OTHER (DESCRIBE): TESTING Specify proposed reference test method: Not applicable Specify reference test method rule and citation: Not applicable Specify testing frequency: Not applicable NOTE - Proposed test method subject to approval and possible change during the test protocol process Attach Additional Sheets As Necessary DEQ-CFW 00085923 FORM E3 EMISSION SOURCE COMPLIANCE METHOD REVISED 12/01/01 NCDENR/Division Of Air Quality - Application for Air Permit to Construct/Operate E3 Regulated Pollutant Odor Emission Source ID NO. NS-O Applicable Regulation NCAC 2D.1806 Alternative Operating Scenario (AOS) NO: ATTACH A SEPARATE PAGE TO EXPAND ON ANY OF THE BELOW COMMENTS MONITORING REQUIREMENTS Is Compliance Assurance Monitoring (CAM) 40 CFR Part 64 Applicable? ❑ Yes 0 No If yes, is CAM Plan Attached (if applicable, CAM plan must be attached)? ❑ Yes Fx� No Describe Monitoring Device Type: Not applicable Describe Monitoring Location: Not applicable Other Monitoring Methods (Describe In Detail): Not applicable -- Emissions from this process az'e odorless gases. Describe the frequency and duration of monitoring and how the data will be recorded (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average): RECORDKEEPING REQUIREMENTS Data (Parameter) being recording: Not applicable Frequency of recordkeeping (How often is data recorded?): REPORTINGREQUIREMENTS' Generally describe what is being reported: Not applicable Frequency: ❑ MONTHLY ❑ QUARTERLY ❑ EVERY 6 MONTHS ❑ OTHER (DESCRIBE): TESTING Specify proposed reference test method: Not applicable Specify reference test method rule and citation: Not applicable Specify testing frequency: Not applicable NOTE - Proposed test method subject to approval and possible change during the test protocol process Attach Additional Sheets As Necessary DEQ-CFW 00085924 FORM E3 EMISSION SOURCE COMPLIANCE METHOD REVISED 12/01/01 NCDENR/Division Of Air Quality - Application for Air Permit to Construct/Operate r E3 1 Regulated Pollutant Visible emissions Emission Source ID NO. NS-P Applicable Regulation NCAC 2D.0521 Alternative Operating Scenario (AOS) NO: ATTACH A SEPARATE PAGE TO EXPAND ON ANY OF THE BELOW COMMENTS MONITORING REQUIREMENTS Is Compliance Assurance Monitoring (CAM) 40 CFR Part 64 Applicable? ❑ Yes ❑X No If yes, is CAM Plan Attached (if applicable, CAM plan must be attached)? ❑ Yes 0 No Describe Monitoring Device Type: Not applicable Describe Monitoring Location: Not applicable Other Monitoring Methods (Describe In Detail): Not applicable -- Emitted product is a Colorless gas Describe the frequency and duration of monitoring and how the data will be recorded (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average): RECORDKEEPING REQUIREMENTS Data (Parameter) being recording: Not applicable Frequency of recordkeeping (How often is data recorded?): Not applicable REPORTING 'REQUIREMENTS Generally describe what is being reported: None Frequency: ❑ MONTHLY ❑ QUARTERLY ❑ EVERY 6 MONTHS ❑ OTHER (DESCRIBE): TESTING Specify proposed reference test method: Not applicable Specify reference test method rule and citation: Not applicable Specify testing frequency: Not applicable NOTE - Proposed test method subject to approval and possible change during the test protocol process Attach Additional Sheets As Necessary DEQ-CFW 00085925 FORM E3 EMISSION SOURCE COMPLIANCE METHOD REVISED 12/01 /01 NCDENR/Division Of Air Quality - Application for Air Permit to Construct/Operate E3 Regulated Pollutant Odor Emission Source ID NO. NS-P Applicable Regulation NCAC 2D.1806 Alternative Operating Scenario (AOS) NO: ATTACH A SEPARATE PAGE TO EXPAND ON ANY OF THE BELOW COMMENTS MONITORING REQUIREMENTS Is Compliance Assurance Monitoring (CAM) 40 CFR Part 64 Applicable? ❑ Yes A No If yes, is CAM Plan Attached (if applicable, CAM plan must be attached)? ❑ Yes ❑X No Describe Monitoring Device Type: Not applicable Describe Monitoring Location: Not applicable Other Monitoring Methods (Describe In Detail): Not applicable -- Emissions from this process are odorless gases. Describe the frequency and duration of monitoring and how the data will be recorded (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average): RECORDKEEPINGREQUIREMENTS Data (Parameter) being recording: Not applicable Frequency of recordkeeping (How often is data recorded?): REPORTING' REQUIREMENTS Generally describe what is being reported: Not applicable Frequency: ❑ MONTHLY ❑ QUARTERLY ❑ EVERY 6 MONTHS ❑ OTHER (DESCRIBE): TESTING Specify proposed reference test method: Not applicable Specify reference test method rule and citation: Not applicable Specify testing frequency: Not applicable NOTE - Proposed test method subject to approval and possible change during the test protocol process Attach Additional Sheets As Necessary DEQ-CFW 00085926 4 % FORM E4 EMISSION SOURCE COMPLIANCE SCHEDULE Revised 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate E4 COMPLIANCE STATUS WITH RESPECT TO ALL APPLICABLE REQUIREMENTS Will each emission source at your facility be in compliance with all applicable requirements at the time of permit issuance and continue to comply with these requirements? 0 Yes ❑ No If NO, complete A through F below for each requirement for which compliance is not achieved. Will your facility be in compliance with all applicable requirements taking effect during the term of the permit and meet such requirements on a timely basis? 0 Yes ❑ No If NO, complete A through F below for each requirement for which compliance is not achieved. If this application is for a modification of existing emissions source(s), is each emission source currently in compliance with all applicable requirements? 0 Yes ❑ No If NO, complete A through F below for each requirement for which compliance is not achieved. A. Emission Source Description (Include ID NO.) B. Identify applicable requirement for which compliance is not achieved: C. Narrative description of how compliance will be achieved with this applicable requirements: D. Detailed Schedule of Compliance: Ste s Date Expected E. Frequency for submittal of progress reports (6 month minimum): Not applicable F. Starting date of submittal of progress reports: Not applicable Attach Additional Sheets As Necessary DEQ-CFW 00085927 FORM E5 TITLE V COMPLIANCE CERTIFICATION (Required) Revised 01/01/07 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate E5 In accordance with the provisions of Title 15A NCAC 20.0520 and .0515(b)(4), the responsible company official of. SITE NAME: DuPont Fayetteville Works SITE ADDRESS: 22828 NC Highway 87 W CITY, NC: Fayetteville, NC 28306 COUNTY: Bladen PERMIT NUMBER: 03735T33 CERTIFIES THAT (Check the appropriate statement): 0 The facility is in compliance with all applicable requirements ❑ In accordance with the provisions of Title 15A NCAC 2Q .0515(b)(4) the responsible company official certififies that the proposed minor modification meets the criteria for using the procedures set out in 2Q .0515 and requests that these procedures be used to process the permit application. ❑ The facility is not currently in compliance with all applicable requirements If this box is checked, you must also complete form E4 "Emission Source Compliance Schedule" The undersigned certifies under the penalty of law, that all information and statements provided in the application, based on information and belief formed after reasonable inquiry, are true, accurate, and complete. c i Vi of responsible company Karen B. Wrigley, Plant Mai me, Title of responsible company IRED, USE BLUE INK) er cial Mix or Date: December 4. 2008 Attach Additional Sheets As Necessary DEQ-CFW 00085928