DEQ-CFW_00071577

FORM B
SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES)
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate 1
EMISSION SOURCE DESCRIPTION:
Diesel Engine for Emergency Electrical Generator
EMISSION SOURCE ID NO: RICE-03
CONTROL DEVICE ID NO(S): None
OPERATING SCENARIO 1 OF 1
EMISSION POINT (STACK) ID NO(S): EP-RICE-03
DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM):
This emission source is a stationary emergency generator that is powered by a 197 HP diesel engine. The
diesel engine is subject to the Part 63 Subpart ZZZZ RICE MACT. An emergency stationary RICE may be
operated for a maximum of 100 hours per calendar year for maintenance checks and readiness testing.
There is no time limit on the use of emergency stationary RICE in emergency situations.
TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES):
❑ Coal,wood,oil, gas, other burner (Form B1) ❑ Woodworking (Form 64) ❑ Manufact. of chemicals/coatings/inks (Form B7)
® Int.combustion engine/generator (Form 62) ❑ Coating/finishing/printing (Form 65) ❑ Incineration (Form B8)
❑ Liquid storage tanks (Form 63) ❑ Storage silos/bins (Form 86) ❑ Other (Form 139)
START CONSTRUCTION DATE: Sept 2014
1OPERATION DATE: Oct 2014
JDATE MANUFACTURED: 2014
MANUFACTURER / MODEL NO.: John Deere /
Model4045HF285
TEXPECTED.OP. 0.5 HR/DAY 1 DAY/WK 52 WK/YR
ULE
IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?): YES (1111) NESHAP (SUBPART?): Yes (ZZZZ) MACT (SUBPART?): YES (ZZZZ)
PERCENTAGE ANNUAL THROUGHPUT (%): JAN-MAR 25 APR-JUN 25 JUL-SEP 25 OCT-DEC 25
EXPECTED ANNUAL HOURS OF OPERATION: <100 IVISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: -0 % OPACITY
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION FOR THIS SOURCE
AIR POLLUTANT EMITTED
SOURCE of
EMISSION
FACTOR
EXPECTED ACTUAL
(AFTER CONTROLS/LIMITS)
POTENTIAL EMISSIONS
(BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS)
Ib/hr
tons/yr
Ib/hr
tons/yr
Ib/hr
tons/yr
PARTICULATE MATTER (PM)
NCDAQ
0.43
0.02
0.43
1.90
0.43
1.9
PARTICULATE MATTER<10 MICRONS (PM1a)
NCDAQ
0.43
0.02
0.43
1.90
0.43
1.9
PARTICULATE MATTER<2.5 MICRONS (PM2.5)
NCDAQ
0.43
0.02
0.43
1.90
0.43
1.9
SULFUR DIOXIDE (S02)
NCDAQ
0.24
0.01
0.24
1.05
0.24
1.05
NITROGEN OXIDES (NOx)
NCDAQ
6.11
0.31
6.11
26.75
6.11
26.75
CARBON MONOXIDE (CO)
NCDAQ
1.32
0.07
1.32
5.76
1.32
5.76
VOLATILE ORGANIC COMPOUNDS (VOC)
NCDAQ
0.5
0.02
0.5
2.17
0.5
2.17
LEAD
NCDAQ
1.2E-05
6.2E-07
1.E-05
0.11
1.E-05
0.11
OTHER
NCDAQ
0
0
0
0
0
0
HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION
FOR THIS SOURCE
HAZARDOUS AIR POLLUTANT
AND CAS NUMBER
SOURCE of
EMISSION
FACTOR
EXPECTED ACTUAL
(AFTER CONTROLS/LIMITS)
POTENTIAL EMISSIONS
(BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS)
Ib/hr
tons/yr
Ib/hr
tons/yr
Ib/hr
tons/yr
See attached NCDAQ "Gas & Diesel Internal
Combustion Engine Emissions Calculator"
TOXIC AIR POLLUTANT EMISSIONS INFORMATION
FOR THIS SOURCE
INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS
TOXIC AIR POLLUTANT AND CAS NO.
EF SOURCE
Ib/hr
Ib/day
Ib/yr
See attached NCDAQ "Gas & Diesel Internal
Combustion Engine Emissions Calculator"
Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe
how these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or test ports for this source.
COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE
Attach Additional Sheets As Necessary
DEQ-CFW 00071577

FORM B2
EMISSION SOURCE (INTERNAL COMBUSTION ENGINES/GENERATORS)
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B2
EMISSION SOURCE DESCRIPTION:
197 HP Diesel Engine for Emergency Electrical Generator
EMISSION SOURCE ID NO: RICE-03
CONTROL DEVICE ID NO(S): n/a
OPERATING SCENARIO: 1 OF 1
EMISSION POINT (STACK) ID NO(S): EP-RICE-03
CHECK ALL THAT APPLY ❑X EMERGENCY ❑ SPACE HEAT ❑X ELECTRICAL GENERATION
❑ PEAK SHAVER ❑ OTHER (DESCRIBE):
GENERATOR OUTPUT (KW): 125
ANTICIPATED ACTUAL HOURS OF OPERATION AS PEAK SHAVER (HRS/YR): 0
ENGINE OUTPUT (HP): 197
TYPE ICE: ❑ GASOLINE ENGINE 0 DIESEL ENGINE UP TO 600 HP DIESEL ENGINE 1600 HP
❑ OTHER (DESCRIBE): DUAL FUEL ENGINE
ENGINE TYPE ❑ RICH BURN FX_1 LEAN BURN
EMISSION REDUCTION MODIFICATIONS I —I INJECTION TIMING RETARD U PREIGNITION CHAMBER COMBUSTION LJ OTHER
OR HSTATIONARY GAS TURBINE (complete below)
NATURAL GAS PIPELINE COMPRESSOR OR TURBINE (complete below)
FUEL: ❑ NATURAL GAS ❑ OIL
❑ OTHER (DESCRIBE):
CYCLE: ❑ COGENERATION ❑ SIMPLE
❑ REGENERATIVE ❑ COMBINED
CONTROLS: ❑ WATER -STEAM INJECTION
❑ UNCONTROLLED ❑ LEAN -PREMIX
ENGINE TYPE: ❑ 2-CYCLE LEAN BURN ❑ 4-CYCLE LEAN
❑ 4-CYCLE RICH BURN ❑ OTHER (DESCRIBE):
CONTROLS: ❑ COMBUSTION MODIFICATIONS (DESCRIBE):
❑ NONSELECTIVE CATALYTIC REDUCTION
❑ SELECTIVE CATALYTIC REDUCTION UNCONTROLLED
❑ CLEAN BURN AND PRECOMBUSTION CHAMBER
FUEL USAGE (INCLUDE
STARTUP/BACKUP FUEL)
FUEL TYPE
UNITS
MAXIMUM DESIGN
CAPACITY (UNIT/HR)
REQUESTED CAPACITY
LIMITATION (UNIT/HR)
Diesel
Gallons
9.9
9.9
FUEL
CHARACTERISTICS (COMPLETE
ALL THAT ARE APPLICABLE)
FUEL TYPE
BTU/UNIT
UNITS
SULFUR CONTENT
(% BY WEIGHT)
Diesel
140,000
Gallons
0.15
MANUFACTURER'S SPECIFIC EMISSION
FACTORS (IF AVAILABLE)
POLLUTANT
NOX
CO
PM
PM10
VOC
OTHER
EMISSION FACTOR LB/UNIT
UNIT
DESCRIBE METHODS TO MINIMIZE VISIBLE EMISSIONS DURING IDLING, OR LOW LOAD OPERATIONS:
This engine will serve exclusively as part of an emergency use electrical generator, and as such wil never be
idled or operated under low load conditions.
COMMENTS:
This engine will serve exclusively as part of an emergency use electrical generator, and as such is limited to
100 hours per year of operation for testing purposes per 40 CFR 63.6640(f)(2).
Attach Additional Sheets As Necessary
DEQ-CFW 00071578

FORM D1
FACILITY -WIDE EMISSIONS SUMMARY
REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate D1
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION -
FACILITY -WIDE
EXPECTED ACTUAL EMISSIONS
POTENTIAL EMISSIONS
POTENTIAL EMISSIONS
(AFTER CONTROLS /
(BEFORE CONTROLS /
(AFTER CONTROLS /
LIMITATIONS)
LIMITATIONS)
LIMITATIONS)
AIR POLLUTANT EMITTED
tons/yr
tons/yr
tons/yr
Unchanged (site is
Unchanged (site is
PARTICULATE MATTER (PM)
~ 50
Major Source)
Major Source)
PARTICULATE MATTER < 10 MICRONS (PM10)
~ 50
Unchanged (site is
Unchanged (site isMajor
Source)
Major Source)
Unchanged (site is
Unchanged (site isMajor
PARTICULATE MATTER < 2.5 MICRONS (PMz.$)
~ 50
Source)
Major Source)
Unchanged (site is
Unchanged (site is
SULFUR DIOXIDE (S02)
~ 600
Major Source)
Major Source)
Unchanged (site is
Unchanged (site is
NITROGEN OXIDES (NOx)
~ 100
Major Source)
Major Source)
Unchanged (site is
Unchanged (site is
CARBON MONOXIDE (CO)
- 15
Major Source)
Major Source)
Unchanged (site is
Unchanged (site is
VOLATILE ORGANIC COMPOUNDS (VOC)
~ 215
Major Source)
Major Source)
LEAD
< 0.006
OTHER
HAZARDOUS AIR POLLUTANT
EMISSIONS INFORMATION - FACILITY -WIDE
EXPECTED ACTUAL EMISSIONS
POTENTIAL EMISSIONS
POTENTIAL EMISSIONS
(AFTER CONTROLS /
(BEFORE CONTROLS /
(AFTER CONTROLS /
LIMITATIONS)
LIMITATIONS)
LIMITATIONS)
HAZARDOUS AIR POLLUTANT EMITTED
CAS NO.
tons/yr
tons/yr
tons/yr
Total HAPs
>25 (site is Major Source)
>25 (site is Major
>25 (site is Major
Source)
Source)
TOXIC AIR POLLUTANT EMISSIONS
INFORMATION - FACILITY -WIDE
INDICATE REQUESTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS. EMISSIONS ABOVE THE TOXIC PERMIT EMISSION RATE (TPER)
IN 15A NCAC 2Q .0711 MAY REQUIRE AIR DISPERSION MODELING. USE NETTING FORM D2 IF NECESSARY.
Modeling Required ?
TOXIC AIR POLLUTANT EMITTED
CAS NO.
Ib/hr
lb/day
lb/year
Yes
No
Any increase of TAP emissions as a
result of this modification would be
X
de minimus .
COMMENTS:
As indicated above, the site is a major source for criteria pollutants and HAPs. The current and post -
modification operation of the proposed emergency generator (ID No. RICE-03) does not change any of the
current classifications.
Attach Additional Sheets as Necessary
DEQ-CFW 00071579

FORM D2
AIR POLLUTANT NETTING WORKSHEET
Revised: 12/01 /01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate
27
PURPOSE OF NETTING: ❑ AIR TOXICS ❑ PSD (100/250 tons per year) ❑ PSD SIGNIFICANT LEVELS
AIR POLLUTANT: None CAS NO.:
EMISSION SOURCE ID NOS.:
SECTIQN:.A -EMISSION OFFSETTING ANALYSIS FOR MODIFIED/NEW SOURCES
Summarize m this section
using the B forms
EMISSIONS - USE APPROPRIATE COLUMNS ONLY
LBNEAR
LB/DAY
LB/HR
MODIFICATION
INCREASE
- MINUS -
- MINUS -
- MINUS -
- MINUS -
MODIFICATION
DECREASE
= EQUALS =
= EQUALS =
= EQUALS =
= EQUALS =
NET CHANGE
FROM MODIFICATION
SECTION B - FACILITY -WIDE EMISSION NETTING ANALYSIS
CREDITABLE
INCREASE
- MINUS -
- MINUS -
- MINUS -
- MINUS -
CREDITABLE
DECREASE
= EQUALS =
= EQUALS =
= EQUALS =
= EQUALS =
NET CREDITABLE
CHANGE
SECTION C - FACILITY -WIDE EMISSIONS
TOTAL FACILITY
EMISSIONS
TPER LEVELS (2Q .0711)
CHECK HERE ]FAN AIR DISPERSION MODELING ANALYSIS IS REQUIRED ❑
COMMENTS:
The requested modification to install an emergency generator (ID No. RICE-03) would
result in a de minimus increase of any pollutant.
Attach Additional Sheets As Necessary
DEQ-CFW 00071580

FORM D3
MODELING REQUEST FORM
REVISED: 02/20/03 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate D3
If the applicant desires, the NCDAQ/AQAB will perform the initial modeling compliance demonstration using EPA approved screening
and, if applicable and where possible, refined models. If the model results indicate the facility will be unable to demonstrate compliance
with applicable Acceptable Ambient Level(s) the applicant will be notified and will be required to perform the compliance demonstration
using established modeling protocol and modeling analysis requirements as defined in the North Carolina Administrative Code 15A
NCAC 2D .1100 and 2Q .0700 and in the Guidelines for Evaluating the Impacts of Toxic Pollutants in North Carolina.
o perform the dispersion modeling compliance demonstration, the AQAB will require the following data:
1. INTRODUCTION
Provide a brief description of the modification and/or addition necessitating the toxic modeling request:
No modeling is requested for this modification to install an emergency generator.
2. EMISSIONS DATA - Facility -wide emissions, by source, of all modeled toxics.
MAXIMUM TOXIC AIR POLLUTANT (TAP) EMISSIONS
TOXIC AIR POLLUTANT (TAP)
Emission Point ID I Ibs/year Ibs/day Ibslhr
Attach Additional Sheets As Necessary
DEQ-CFW 00071581

FORM D4
EXEMPT AND INSIGNIFICANT ACTIVITIES SUMMARY
REVISED: 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate 64
ACTIVITIES EXEMPTED PER 2Q .0102 OR
INSIGNIFICANT ACTIVITIES PER 2Q .0503 FOR TITLE V SOURCES
DESCRIPTION OF EMISSION SOURCE
PRODUCTION
INSIGNIFICANT ACTIVITY
1.
No exempt or insignificant activities are
being added as part of this permit
modification.
2.
3.
4.
5.
6.
7.
Attach Additional Sheet As Necessary
DEQ-CFW 00071582

FORM D
`TECHNICAL ANALYSIS TO SUPPORT PERMIT APPLIC
REVISED: 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate D5
PROVIDE DETAILED TECHNICAL CALCULATIONS TO SUPPORT ALL EMISSION, CONTROL, AND REGULATORY
DEMONSTRATIONS MADE IN THIS APPLICATION. INCLUDE A COMPREHENSIVE PROCESS FLOW DIAGRAM AS
NECESSARY TO SUPPORT AND CLARIFY CALCULATIONS AND ASSUMPTIONS. ADDRESS THE
FOLLOWING SPECIFIC ISSUES ON SEPARATE PAGES:
A
SPECIFIC EMISSIONS SOURCE (EMISSION INFORMATION) (FORM B) - SHOW CALCULATIONS USED, INCLUDING EMISSION FACTORS,
MATERIAL BALANCES, AND/OR OTHER METHODS FROM WHICH THE POLLUTANT EMISSION RATES IN THIS APPLICATION WERE DERIVED.
INCLUDE CALCULATION OF POTENTIAL BEFORE AND, WHERE APPLICABLE, AFTER CONTROLS. CLEARLY STATE ANY ASSUMPTIONS MADE
AND PROVIDE ANY REFERENCES AS NEEDED TO SUPPORT MATERIAL BALANCE CALCULATIONS.
B
SPECIFIC EMISSION SOURCE (REGULATORY INFORMATION)(FORM E2 - TITLE V ONLY) - PROVIDE AN ANALYSIS OF ANY REGULATIONS
APPLICABLE TO INDIVIDUAL SOURCES AND THE FACILITY AS A WHOLE. INCLUDE A DISCUSSION OUTING METHODS (e.g. FOR TESTING
AND/OR MONITORING REQUIREMENTS) FOR COMPLYING WITH APPLICABLE REGULATIONS, PARTICULARLY THOSE REGULATIONS LIMITING
EMISSIONS BASED ON PROCESS RATES OR OTHER OPERATIONAL PARAMETERS. PROVIDE JUSTIFICATION FOR AVOIDANCE OF ANY
FEDERAL REGULATIONS (PREVENTION OF SIGNIFICANT DETERIORATION (PSD), NEW SOURCE PERFORMANCE STANDARDS (NSPS),
NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS (NESHAPS), TITLE V), INCLUDING EXEMPTIONS FROM THE FEDERAL
REGULATIONS WHICH WOULD OTHERWISE BE APPLICABLE TO THIS FACILITY. SUBMIT ANY REQUIRED TO DOCUMENT COMPLIANCE WITH
ANY REGULATIONS. INCLUDE EMISSION RATES CALCULATED IN ITEM "A" ABOVE, DATES OF MANUFACTURE, CONTROL EQUIPMENT, ETC.
TO SUPPORT THESE CALCULATIONS.
C
CONTROL DEVICE ANALYSIS (FORM C) - PROVIDE A TECHNICAL EVALUATION WITH SUPPORTING REFERENCES FOR ANY CONTROL
EFFICIENCIES LISTED ON SECTION C FORMS, OR USED TO REDUCE EMISSION RATES IN CALCULATIONS UNDER ITEM "A" ABOVE. INCLUDE
PERTINENT OPERATING PARAMETERS (e.g. OPERATING CONDITIONS, MANUFACTURING RECOMMENDATIONS, AND PARAMETERS AS
APPLIED FOR IN THIS APPLICATION) CRITICAL TO ENSURING PROPER PERFORMANCE OF THE CONTROL DEVICES). INCLUDE AND
LIMITATIONS OR MALFUNCTION POTENTIAL FOR THE PARTICULAR CONTROL DEVICES AS EMPLOYED AT THIS FACILITY. DETAIL
PROCEDURES FOR ASSURING PROPER OPERATION OF THE CONTROL DEVICE INCLUDING MONITORING SYSTEMS AND MAINTENANCE TO
BE PERFORMED.
D.
PROCESS AND OPERATIONAL COMPLIANCE ANALYSIS - (FORM E3 - TITLE V ONLY) - SHOWING HOW COMPLIANCE WILL BE ACHIEVED
WHEN USING PROCESS, OPERATIONAL, OR OTHER DATA TO DEMONSTRATE COMPLIANCE. REFER TO COMPLIANCE REQUIREMENTS IN
THE REGULATORY ANALYSIS IN ITEM "B" WHERE APPROPRIATE. LIST ANY CONDITIONS OR PARAMETERS THAT CAN BE MONITORED AND
REPORTED TO DEMONSTRATE COMPLIANCE WITH THE APPLICABLE REGULATIONS.
E
PROFESSIONAL ENGINEERING SEAL - PURSUANT TO 15A NCAC 2Q .0112 "APPLICATION REQUIRING A PROFESSIONAL ENGINEERING SEAL,"
A PROFESSIONAL ENGINEER REGISTERED IN NORTH CAROLINA SHALL BE REQUIRED TO SEAL TECHNICAL PORTIONS OF THIS
APPLICATION FOR NEW SOURCES AND MODIFICATIONS OF EXISTING SOURCES. (SEE INSTRUCTIONS FOR FURTHER APPLICABILITY).
1, Michael E. Johnson attest that this application for DuPont Company - Fayetteville Works
has been reviewed by me and is accurate, complete and consistent with the
information supplied in the engineering plans, calculations, and all other supporting documentation to the best of my knowledge. l
further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations.
Although certain portions of this submittal package may have been developed by other professionals, inclusion of these materials
under my seal signifies that l have reviewed this material and have judged it to be consistent with the proposed design. Note: In
accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement,
representation, or certification in any application shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed
$10,000 as well as civil penalties up to $25,000 per violation.
(PLEASE USE BLUE INK TO COMPLETE THE FOLLOWING) PLACE NORTH CAROLINA SEAL HERE
NAME: Michael E. Johnson
DATE: September 12, 2014
CA�f7//�/i
DuPont CO
COMPANY: ny (�
ADDRESS: 22828 QI yet ' le, NC O.OF O .
TELEPHONE: 910-6 SEAL �',
SIGNATURE: — 41399 =
PAGES CERTIFIED; Sns deta DAQ � Q-_
Q
"Gas & Dies nternal Combustion tNE ��`p`�
Engin missions Calculator"
(IDENTIFY ABOVE EACH PERMIT FORM AND ATTACHMENT
THAT IS BEING CERTIFIED BY THIS SEAL)
Attach Additional Sheets As Necessary -- See Attached Calculation Sheet
DEQ-CFW 00071583

A Instructions: Enter emission source / facility data on the "INPUT" tablscreen. The air emission results and summary of input data are
viewed/printed on the "OUTPUT' tab/screen. The different tabs are on the bottom of this screen.
This spreadsheet is for your use only and should be used with caution.-DENR does not guarantee the accuracy of the information contained.
+`r`+ This spreadsheet is subject to continual revision and updating. It is your responsibility to be aware of the most current information available.
WDENR DENR is not responsible for errors or omissions that may be contained herein.
GREENHOUSE GAS EMISSIONS INFORMATION (FOR EMISSIONS INVENTORYPURPOSES) - CONSISTENT IMTH EPA
MANDATORYREPORTING RULE (MRR) METHOD
GHG - POTENTIAL TO EMIT
NOT BASED ON EPA MRR METHOD
DISTILLATE #2
ACTUAL EMISSIONS
POTENTIAL EMISSIONS - utilize max heat input
capacity or horsepower and EPA MRR Emission
Factors
Requested Emission Limitation - utilize
requested fuel limit and EPA MRR
Emission Factors
GREENHOUSE GAS EMITTED
WILL NOT USE EPA MRR METHOD IF ONLY HOURS OF OPERATION ARE GIVEN
metric tons/ r
metric tons/ r, CO2e
short tons/ r
short tons/ r
short tons/ r, CO2e
short tons/ r
short tons/ r, CO2e
CARBON DIOXIDE (CO2)
no EPA method
no EPA method
no EPA method
984.85
984.85
11.24
11.24
METHANE (CHQ)
no EPA method
no EPA method
no EPA method
3.99E-02
8.39E-01
4.56E-04
9.58E-03
NITROUS OXIDE (N20)
no EPA method
no EPA method
no EPA method
7.99E-03
2.48E+00
9.12E-05
2.83E-02
TOTAL
no EPA method
TOTAL
988.16
TOTAL
11.28
NOTE: CO2e means CO2 equivalent.
NOTE: The DAQ Air Emissions Reporting Online (AERO) system requires short tons be reported. The EPA MRR requires metric tons be reported.
NOTE: Do not use greenhouse gas emission estimates from this spreadsheet for PSD (Prevention of Significant Deterioration) purposes.
DEQ-CFW 00071584

Model: 125 R EOZJ G
KOHLER. Power Systems 208-600 V Diesel
09001 Tier 3 EPA -Certified for
EStationary Emergency Standard Features
RR
r R SYSTEMS
NATIONALLY REGISTERED Applications • Kohler Co, provides one -source responsibility for the
Ratings Range generating system and accessories.
• The generator set and its components are
60 Hz
Standby: kW
91-128
WA
91-160
Prime: kW
84-116
WA
84-145
Generator Set Ratings
130°C Rise
105°C Rise
Standby
Rating
Prime Rating
Alternator Voltage
Ph
Hz
kW/kVA
Amps
kW/kVA
Amps
120/208
3
60
124/155
430
114/143
396
127/220
3
60
125/156
410
114/143
374
120/240
3
60
124/155
373
114/143
343
120/240
1
60
91/91
379
84/84
350
4R12X
139/240
3
60
125/156
376
114/143
343
220/380
3
60
112/140
213
104/138
198
2771480
3
60
125/156
188
114/143
171
347/600
3
60
125/156
150
114/143
137
prototype -tested, factory -built, and production -tested.
• The 60 Hz generator set offers a UL 2200 listing.
• The generator set accepts rated load in one step,
• The 60 Hz generator set meets NFPA 110, Level 1,
when equipped with the necessary accessories and
installed per NFPA standards.
• A one-year limited warranty covers all systems and
components. Two- and five-year extended warranties
are also available.
• Alternator features:
o The unique Fast -Response' X excitation system
delivers excellent voltage response and short-circuit
capability using a rare-earth, permanent magnet
(PM) -excited alternator.
o The brushless, rotating -field alternator has
broadrange reconnectability.
• Other features:
o Kohler designed controllers for guaranteed system
integration and remote communication. See
Controllers on page 3.
o The low coolant level shutdown prevents
overheating (standard on radiator models only).
o Integral vibration isolation eliminates the need for
under -unit vibration spring isolators.
o Multiple circuit breaker configurations.
120/208 3 60
128/160 444
116/145 402
127/220 3 60
128/160 420
116/145 381
120/240 3 60
128/160 385
116/145 349
120/240 1 60
107/107 446
99/99 413
4R13X
139/240 3 60
128/160 385
116/145 349
220/380 3 60
124/155 235
116/145 220
277/480 3 60
128/160 192
116/145 174
347/600 3 60
127/158 153
114/142 137
4T13X 120/240 1 60
125/125 521
114/114 475
RATINGS: All three-phase units are rated at 0.8 power factor. All single-phase units are rated at 1.0 power factor. Standby Ratings: The standby rating is applicableto varying loads for the duration of a power
outage. There is no overload capability for this rating.
Prime Power Ratings: At
varying load, the number of generator set operating hours is unlimited. A 10 % overload capacity is available for one hour in twelve.
Ratings are in accordance with ISO-8528-1 and ISO-3046-1. For limited running
time and continuous ratings, consult the factory. Obtain technical information bulletin (TIB-101) for ratings guidelines, complete
ratings definitions, and site condition derates. The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever.
G5-361 (180REOZJG) 5113e
DEQ-CFW 00071585

Alternator Specifications
Specifications
Alternator
Manufacturer
Kohler
Type
4-Pole, Rotating -Field
Exciter type
Brushless, Rare -Earth
Permanent -Magnet
Leads: quantity, type
4RX
12, Reconnectable
4TX
4, 120/240
Voltage regulator
Solid State, Volts/Hz
Insulation:
NEMA MG1
Material
Class H
Temperature rise
130°C, Standby
Bearing: quantity, type
1, Sealed
Coupling
Flexible Disc
Amortisseur windings
Full
Voltage regulation, no-load to full -load
Controller Dependent
One-step load acceptance
100% of Rating
Unbalanced load capability
100% of Rated
Standby Current
Peak motor starting kVA:
(35% dip for voltages below)
480 V 4R12X (12 lead)
448
480 V 4R13X (12 lead)
540
240 V 4T13X (4 lead)
440
Engine
Engine Specifications
• NEMA MG1, IEEE, and ANSI standards compliance for
temperature rise and motor starting.
• Sustained short-circuit current of up to 300% of the rated
current for up to 10 seconds.
• Sustained short-circuit current enabling downstream circuit
breakers to trip without collapsing the alternator field.
• Self -ventilated and dripproof construction.
• Vacuum -impregnated windings with fungus -resistant epoxy
varnish for dependability and long life,
• Superior voltage waveform from a two-thirds pitch stator and
skewed rotor.
Application Data
Manufacturer
John Deere
Engine model
4046HF285
Engine type
4-Cycle, Turbocharged,
Charge Air -Cooled
Cylinder arrangement
4 Inline
Displacement, L (cu. in.)
4.5(276)
Bore and stroke, mm (in.)
106 x 127 (4.19 x 5.00)
Compression ratio
19.0:1
Piston speed, m/min. (ft./min.)
457 (1500)
Main bearings: quantity, type
5, Replaceable Insert
Rated rpm
1800
Max. power at rated rpm, kWm (BHP)
147 (197)
Cylinder head material
Cast Iron
Crankshaft material
Forged Steel
Valve material:
Intake
Chromium -Silicon Steel
Exhaust
Stainless Steel
Governor: type, make/model
JDEC Electronic L16
Denso HP3
Frequency regulation, no-load to full -load
Isochronous
Frequency regulation, steady state
±0.25%
Frequency
Fixed
Air cleaner type, all models
Dry
Exhaust
Exhaust System
Exhaust manifold type Dry
Exhaust flow at rated kW, m3/min. (cfm) 27.0 (953)
Exhaust temperature at rated kW, dry
exhaust, °C (°F) 580 (1076)
Maximum allowable back pressure,
kPa (in, Hg) 7.5 (2.2)
Exhaust outlet size at engine hookup,
mm (in.) 98 (3.86)
Engine Electrical
Engine Electrical System
Battery charging alternator: 12 Volt
Ground (negative/positive) Negative
Volts (DC) 12
Ampere rating 65
Starter motor rated voltage (DC) 12
Battery, recommended cold cranking
amps (CCA):
Quantity, CCA rating each One, 800
Battery voltage (DC) 12
Fuel
Fuel System
Fuel supply line, min. ID, mm (in.)
11.0 (0.44)
Fuel return line, min. ID, mm (in.)
6.0 (0.25)
Max. lift, fuel pump: type, m (ft.)
Mechanical, 1.8 (6.0)
Max. fuel flow, Lph (gph)
90.0 (23.8)
Max. return line restriction, kPa (in. Hg)
20(5.9)
Fuel prime pump
Manual
Fuel filter
Primary
30 Microns
Secondary
2 Microns @ 98% Efficiency
Water Separator
Yes
Recommended fuel
#2 Diesel
Lubrication
Lubricating System
Type
Full Pressure
Oil pan capacity, L (qt.)
27.0 (28.5)
Oil pan capacity with filter, L (qt.)
27.9 (29.5)
Oil filter: quantity, type
1, Cartridge
Oil cooler
Water -Cooled
G5-361 (180REOZJG) 5/13e
DEQ-CFW 00071586

Application Data
Controllers
Cooling
Radiator System
Ambient temperature, °C (°F) *
50 (122)
Engine jacket water capacity, L (gal.)
8.5 (2.25)
Radiator system capacity, including
engine, L (gal.)
192 (5.1)
Engine jacket water flow, Lpm (gpm)
180 (48)
Heat rejected to cooling water at rated
kW, dry exhaust, kW (Btu/min.)
72 (4098)
Heat rejected to air charge cooler at
rated kW, dry exhaust, kW (Btu/min.)
26.5 (1508)
Water pump type
Centrifugal
Fan diameter, including blades, mm (in.)
660 (26)
Fan, kWm (HP)
7.7 (10.3)
Max. restriction of cooling air, intake and
discharge side of radiator, kPa (in. H2O)
0.125 (0.5)
* Enclosure with enclosed silencer reduces ambient
temperature capability by YC (9°F).
Operation Requirements
Air Requirements
Radiator -cooled cooling air,
m3/min. (scfm)$ 226.5 (8000)
Combustion air, m3/min. (cfm) 9.65 (341)
Heat rejected to ambient air:
Engine, kW (Btu/min.) 30.4 (1730)
Alternator, kW (Btu/min.) 13.5 (770)
$ Air density = 1.20 kg/m3 (0.075 Ibm/ft3)
Fuel Consumption
Diesel, Lph (gph) at % load
Standby Rating
100%
37.4 (9.9)
75%
29.0 (7.6)
50%
21.1 (5.6)
25%
11.4 (3.0)
Diesel, Lph (gph) at % load
Prime Rating
100%
34.8 (9.2)
75%
26.9 (7.1)
50%
19.5 (5.1)
25%
10.6 (2.8)
Decision -Maker° 3000 Controller
Provides advanced control, system monitoring, and system diagnostics
for optimum performance and compatibility.
• Digital display and menu control provide easy local data access
• Measurements are selectable in metric or English units
• Remote communication thru a PC via network or
serial configuration
• Controller supports Modbus® protocol
• Integrated hybrid voltage regulator with ±0.5% regulation
• Built-in alternator thermal overload protection
• NFPA 110 Level 1 capability
Refer to G6-100 for additional controller features and accessories.
Decision -Maker" 550 Controller
Provides advanced control, system monitoring, and system diagnostics
with remote monitoring capabilities.
• Digital display and keypad provide easy local data access
• Measurements are selectable in metric or English units
• Remote communication thru a PC via network or
modem configuration
• Controller supports Modbus® protocol
• Integrated voltage regulator with ±0.25% regulation
• Built-in alternator thermal overload protection
• NFPA 110 Level 1 capability
Refer to G6-46 for additional controller features and accessories.
Decision-Makero 6Paralleling Controller
Provides advanced control, system monitoring, and system diagnostics
with remote monitoring capabilities for paralleling multiple generator
sets.
• Paralleling capability with first -on logic, synchronizer, kW and kVAR
load sharing, and protective relays
• Digital display and keypad provide easy local data access
• Measurements are selectable in metric or English units
• Remote communication thru a PC via network or
modem configuration
• Controller supports Modbus® protocol
• Integrated voltage regulator with ±0.25% regulation
• Built-in alternator thermal overload protection
• NFPA 110 Level 1 capability
Refer to G6-107 for additional controller features and accessories.
G5-361 (180REOZJG) 5/13e
DEQ-CFW 00071587

KOHLER CO., Kohler, Wisconsin 53044 USA
Phone [phone], Fax [phone]
For the nearest sales and service outlet in the
US and Canada, phone [phone]
KOHLERPower.com
Standard Features
• Alternator Protection
• Battery Rack and Cables
• Customer Connection
(standard with Decision -Maker® 6000 controller only)
• Local Emergency Stop Switch
• Oil Drain Extension
• Operation and Installation Literature
Available Options
Approvals and Listings
❑
California OSHPD Approval
❑
CSA Approval
❑
IBC Seismic Certification
❑
UL 2200 Listing
Enclosed Unit
❑ Sound Enclosure (with enclosed critical silencer)
❑ Weather Enclosure (with enclosed critical silencer)
Open Unit
❑ Exhaust Silencer, Critical (kit: PA-354809)
❑ Flexible Exhaust Connector, Stainless Steel
Fuel System
❑ Flexible Fuel Lines
❑ Fuel Pressure Gauge
❑ Subbase Fuel Tanks
Controller
❑ Common Failure Relay
❑ Communication Products and PC Software
❑ Customer Connection (Decision -Maker® 550 controller only)
❑ Decision -Maker® Paralleling System (DPS)
(Decision -Maker® 6000 controller only)
❑ Dry Contact (isolated alarm)
(Decision -Maker® 550 and 6000 controllers only)
❑ Input/Output Module (Decision -Maker® 3000 controller only)
❑ Remote Emergency Stop Switch
❑ Remote Serial Annunciator Panel
❑ Run Relay
Cooling System
❑ Block Heater, 1500 W, 90-120 V, 1 Ph
Recommended for ambient temperatures below 0°C (32°F)
❑ Radiator Duct Flange
Electrical System
❑ Alternator Strip Heater
❑ Battery
❑ Battery Charger, Equalize/Float Type
❑ Battery Heater
❑ Line Circuit Breaker (NEMA type 1 enclosure)
❑ Line Circuit Breaker with Shunt Trip (NEMA type 1 enclosure)
Paralleling System
❑ Manual Speed Adjust
Kohler Power Systems
Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone [phone], Fax [phone]
Miscellaneous
❑ Air Cleaner, Heavy Duty
❑ Air Cleaner Restriction Indicator
❑ Certified Test Report
❑ Crankcase Emissions Canister
❑ Engine Fluids Added
❑ Rated Power Factor Testing
❑ Rodent Guards
Literature
❑ General Maintenance
❑ NFPA 110
❑ Overhaul
❑ Production
Warranty
❑ 2-Year Basic
❑ 5-Year Basic
❑ 5-Year Comprehensive
Other Options
1000
Dimensions and Weights
Overall Size, L x W x H, mm (in.):
Weight (radiator model), wet, kg (lb.)
2700 x 1120 x 1527
(106.3 x 44.1 x 60.1)
1270 (2800)
H
❑ ❑
L
NOTE: This drawing is provided for reference only and should not be used for planning
installation. Contact your local distributor for more detailed information.
DISTRIBUTED BY:
© 2011, 2012, 2013 by Kohler Co. All rights reserved.
G5-361 (180REOZJG) 5/13e
DEQ-CFW 00071588

I t
PowerTech Tm E
4045HF285 Diesel Engine
OJOHN DEERE
Industrial Auxiliary Engine with US EPA Marine Tier 3 Emissions Certification for US Waterways
Certifications
EPA Marine Tier
General data
Model
Number of cylinders
Displacement —L(cu in)
Bore and Stroke —mm (in)
Engine Type
Aspiration
4045H shown
Engine dimensions
Dimensions may vary according to options selected. Contact your distributor
for more information.
4045HF285
Length—mm(in)to rear of block
860(33.9)
4
Width—mm(in)
612(24.1)
4.5(275)
Height —mm (in)
1039 (40.9)
106 x 127 (4.17 x 5.0)
Weight, dry —kg (lb)
491(1082)
In -line, 4-cycle
Turbocharged and air-to-air aftercooled
See your John Deere marine dealer ore ngine distributor for complete specifications on our full line of auxiliary drive engines.
Performance Data
Engine power Generator Rated fan power Power Calculated generator set output
Rated speed Standby Prime efficiency factor Standby Prime
kW hp kW hp % kW hp kVa kWe kVa kWe
129 kW @ 1800 rpm 129 173 117 157 88-92 7.7 10.4 0.8 133-139 107-112 121-127 97-101
DEQ-CFW 00071589

Features and benefits
2-Valve Cylinder Head
—Cross flow head design that provides excellent breathing from
a lower cost two -valve cylinder head
High -Pressure Common -Rail (HPCR) and Engine
Control Unit (ECU)
— The HPCR fuel system provides variable common -rail pressure,
multiple injections, and higher injection pressures, up to 1600
bar (23,000 psi). It also controls fuel injection timing and provides
precise control for the start, duration, and end of the injection
Fixed Geometry Turbocharger (VGT)
— Fixed geometry turbochargers are sized for a specific power
range and optimized to provide excellent performance
across the entire torq ue curve. They are also designed to
maximize fuel economy between the engine's rated speed
and peak torque.
Air -to -Air Aftercooled
—This is the most efficient method of cooling intake air to help reduce
engine emissions while maintaining low -speed torque, transient
response time, and peak torque. It enables an engine to meet
emissions regulations with better fuel economy and the lowest
installed costs
Multiple Injection Strategy
—The new HPCR fuel system and engine control unit (ECU) allow
for multiple fuel injections. The number of fuel injections,
based on speed and load, help contribute to lower
combustion temperatures, which reduce the formation of
NOx and particulates. The multiple injection strategy also
provides an added benefit of noise reduction
Compact Size
— Mounting points arethe same as Tier 2/Stage II engine models
John Deere Electronic Engine Controls
— PowerTech E engines offer electronically controlled fuel systems
with improved col d-start performance, precise engine speed
control, torque curve shaping and more. Because these systems
have less need for redundant sensors, add -on electronic
governors, and shutdown devices — they result in a lower total
installed cost.
Additional Features
— Self-adjusting poly-vee fan drive
— Forged -steel connecting rods
— Replaceable wet -type cylinder liners
— Either -side service
— 500-hour oil change
— Standard gear auxiliary drive
John Deere Power Systems Allvoluesatrated speedand power with standard options un less otherwise noted.
3801 W. Ridgeway Ave. Design and data subject to change without notice. See your engine distributor for
PO Box 5100 details.
Waterloo, IA 50704-5100
Phone:[phone] Litho in U.S.A (14-04) © 2014 JOHN DEERE
Fax: 319,292.5075
DEQ-CFW 00071590

EPA nonroad emissions regulations
new source performance standard (NSPS)
"
0�.
0-6
1 :: II•
1
0-7
0-10
0 40 I )
77_5� a
I
g
i
1
8-18
11-24
0.40�
1
1
1,
19-36
25-49
7.5
0.30
N
4_7
0.03
4_7 Option i
4.7
37-55
50-74
0.30 1*
10.03
f�
4_7'
9
0.03
h
P
7
_
3.4
I + 0.40
Y 56-74
75-99
0.19
0.191
W
0.02
0.02
p
I r
3.4
0.401
75-129
0.19
0.19
�100-174
0.02
0.02
130-224
175-299
2.0
0.40
225-449
300-599
0.19
0.19
600-749
a 750
6-4
0.20
0.02
3.5
0.19
I
t
0.02
1
7
4SO-559
z 560
3.5
0.191
i
0.10
„ 0.04
*In the 50 to 75 horsepower category there are two options. Option 1 requires a reduced PM level
(.30 vs .40) but allows Final Tier 4 to be delayed one year (2013).
NOTE: The vertical dashed lines separating the years show when the seven-year life of the Tier 2/3
Equipment Flexibility Provision ends and engines can no longer be placed in vehicle production.
The new source performance standard (NSPS) required most stationary engines to be Tier 1 compatible on
01 April 2006 and meet current nonroad mobile standards after 01 January 2007.
EPA: Environmental Protection Agency
EU: European Union
EU nonroad emissions regulations
constant speed
NMI
0 7
0-10 1 Not regulated in EU u
f
8 18
11 24! Not regulated in EU
l
----
8.0
19-36
25-49
1.5
0.80 1
ll
7.0 r
3756
50-74i'1.31
0.40
57-74
75-99
7.0
�i 1.3
1
0.40
6.0
75-129
100-174
1.0
! 0.30 1
6.0
130-559
175-749
1.0 tl
0.20 r i
z560
750
Not regulated in EU
Legend
EPA
Tier Interim
Tier 4
FinalTier4
EU
Stage 11 Stage III B
Stage IV
Examples
NOx 2.0
NMHC 0.19
PM 0.025
2.0, the maximum amount of nitrogen oxides (NOx) allowed in g/kWh.
0.19, the maximum amount of nonmethane hydrocarbons (NMHC) allowed in g/kWh.
0.025, the maximum amount of particulate matter (PM) allowed in g/kWh.
NMHC+NOx 1 7_5
PM 0.80
7.5, the maximum amount of NMHC + NOx allowed in g/kWh.
0.80, the maximum amount of PM allowed in g/kWh.
European Union directive 97/68/EC requires constant speed engines, such as mobile gen-sets,
meet Stage II emissions levels on 01 January 2007. The directive also requires constant speed
engines meet Stage III A emissions levels beginning 01 January 2011.

FORM E1
TITLE V GENERAL INFORMATION
REVISED: 12/01/01 Division of Air Quality - Application for Air Permit to Construct/Operate E1
IF YOUR FACILITY IS CLASSIFIED AS "MAJOR" FOR TITLE V YOU MUST COMPLETE
THIS FORM AND ALL OTHER REQUIRED "E" FORMS (E2 THROUGH E5 AS APPLICABLE)
Indicate here if your facility is subject to Title V by: I] Emissions ❑ Other
If subject to Title V by other, check or specify: ❑ NSPS ❑ NESHAPS (MACT) ❑ TITLE IV
Other, specify:
If you are or will be subject to any maximum achievable control technology standards (MACT) issued pursuant to section
112(d) of the Clean Air Act, specify below:
EMISSION SOURCE
EMISSION SOURCE ID DESCRIPTION MACT
"MON MACT"
Throughout Facility Facility Wide (40 CFR Part 63 Subpart FFFF)
PS -A, PS-B, Natural Gas I No. 2 fuel oil - CAA § 1120); Case -by -Case MACT for
PS-C, PS -Temp fired boilers Boilers & Process Heaters
RICE-01, RICE-02, Stationary Reciprocating "RICE MACT"
RICE-03 Internal Combustion Engines (40 CFR Part 63 Subpart ZZZZ)
List any additional regulation which are requested to be included in the shield and provide a detailed explanation as to
why the shield should be granted:
EMISSION SOURCE
REGULATION (Include ID) EXPLANATION
Comments:
This permit modification is to allow for the installation of a new emergency generator that is driven by a
diesel engine (ID No. RICE-03) that is subject to the RICE MACT of Part 63 Subpart ZZZZ. Two existing
stationary engines (ID Nos. RICE-01 and RICE-02) have been reported to NC DAQ via the RICE survey and
will be added to the DuPont Company - Fayetteville Works' Title V Air Permit as part of the permit renewal,
which is currently underway.
Attach Additional Sheets As Necessary
DEQ-CFW 00071592

FORM E2
EMISSION SOURCE APPLICABLE REGULATION LISTING
REVISED 12/( Division of Air Qualitv - Application for Air Permit to Construct/Operate E2
EMISSION
SOURCE
ID NO.
EMISSION
SOURCE
DESCRIPTION
OPERATING SCENARIO
INDICATE PRIMARY (P)
OR ALTERNATIVE (A)
POLLUTANT
APPLICABLE
REGULATION
ES 1
Coall Wood Boiler
P - Coal
PM
NCAC 2D .0503
A - Wood
PM
NCAC 2D .0504
RICE-03
197 HP Stationary
Diesel Engine
P - Diesel fuel
S02
NCAC 2D .0516
RICE-03
197 HP Stationary
Diesel Engine
P - Diesel fuel
VE
NCAC 213.0521
RICE-03
197 HP Stationary
Diesel Engine
P - Diesel fuel
NMHC
40 CFR 60 Subpart IIII
RICE-03
197 HP Stationary
Diesel Engine
P - Diesel fuel
NOX
40 CFR 60 Subpart IIII
RICE-03
197 HP Stationary
Diesel Engine
P - Diesel fuel
CO
40 CFR 60 Subpart IIII
RICE-03
197 HP Stationary
Diesel Engine
P - Diesel fuel
PM
40 CFR 60 Subpart IIII
RICE-03
197 HP Stationary
Diesel Engine
P - Diesel fuel
HAP
40 CFR 63 Subpart ZZZZ
Attach Additional Sheets As Necessary
DEQ-CFW 00071593

FORM E3
EMISSION SOURCE COMPLIANCE METHOD
REVISED 12/01/01 NCDENR/Division Of Air Quality - Application for Air Permit to Construct/Operate
E3
Regulated Pollutant S02
Emission Source ID NO. RICE-03 Applicable Regulation NCAC 2D.0516
Alternative Operating Scenario (AOS) NO: 1
ATTACH A SEPARATE PAGE TO EXPAND ON ANY OF THE BELOW COMMENTS
MONITORING REQUIREMENTS._
Is Compliance Assurance Monitoring (CAM) 40 CFR Part 64 Applicable? ❑ Yes No
If yes, is CAM Plan Attached (if applicable, CAM plan must be attached)? ❑ Yes 0 No
Describe Monitoring Device Type: Not applicable
Describe Monitoring Location: Not applicable
Other Monitoring Methods (Describe In Detail): Not applicable
Describe the frequency and duration of monitoring and how the data will be recorded (i.e., every 15 minutes, 1 minute
instantaneous readings taken to produce an hourly average):
RECORDKEEPING REQUIREMENTS
Data (Parameter) being recording: None
Frequency of recordkeeping (How often is data recorded?): Not applicable
REPORTING REQUIREMENTS
Generally describe what is being reported: Not applicable
Frequency: ❑ MONTHLY ❑ QUARTERLY ❑ EVERY 6 MONTHS
❑ OTHER (DESCRIBE):
TESTING
Specify proposed reference test method: Not applicable
Specify reference test method rule and citation: Not applicable
Specify testing frequency: Not applicable
NOTE - Proposed test method subject to approval and possible change during the test protocol process
Attach Additional Sheets As Necessary
DEQ-CFW 00071594

FORM E3
EMISSION SOURCE COMPLIANCE METHOD
REVISED 12/01/01 NCDENR/Division Of Air Quality - Application for Air Permit to Construct/Operate
E3
Regulated Pollutant Visible emissions
Emission Source ID No. RICE-03 Applicable Regulation NCAC 211.0521
Alternative Operating Scenario (AOS) NO: 1
ATTACH A SEPARATE PAGE TO EXPAND ON ANY OF THE BELOW COMMENTS
'MONITORING REQUIREMENTS
Is Compliance Assurance Monitoring (CAM) 40 CFR Part 64 Applicable? ❑ Yes Q No
If yes, is CAM Plan Attached (if applicable, CAM plan must be attached)? ❑ Yes 0 No
Describe Monitoring Device Type: Not applicable
Describe Monitoring Location: Not applicable
Other Monitoring Methods (Describe In Detail): Not applicable
Describe the frequency and duration of monitoring and how the data will be recorded (i.e., every 15 minutes, 1 minute
instantaneous readings taken to produce an hourly average):
RECORDKEEPING,. REQUIREMENTS
Data (Parameter) being recording: None
Frequency of recordkeeping (How often is data recorded?): Not applicable
REPORTING REQUIREMENTS
Generally describe what is being reported: Not applicable
Frequency: ❑ MONTHLY ❑ QUARTERLY ❑ EVERY 6 MONTHS
❑ OTHER (DESCRIBE):
TESTING
Specify proposed reference test method: Not applicable
Specify reference test method rule and citation: Not applicable
Specify testing frequency: Not applicable
NOTE - Proposed test method subject to approval and possible change during the test protocol process
Attach Additional Sheets As Necessary
DEQ-CFW 00071595

FORM E3
EMISSION SOURCE COMPLIANCE METHOD
REVISED 12/01/01 NCDENR/Division Of Air Quality - Application for Air Permit to Construct/Operate
I E3
Regulated Pollutant Nonmethane hydrocarbon
Emission Source ID NO. RICE-03 Applicable Regulation 40 CFR 60 Subpart IIII
Alternative Operating Scenario (AOS) NO: I
ATTACH A SEPARATE PAGE TO EXPAND ON ANY OF THE BELOW COMMENTS
MONITORING REQUIREMENTS
Is Compliance Assurance Monitoring (CAM) 40 CFR Part 64 Applicable? ❑ Yes No
If yes, is CAM Plan Attached (if applicable, CAM plan must be attached)? ❑ Yes No
Describe Monitoring Device Type: Not applicable
Describe Monitoring Location: Not applicable
Other Monitoring Methods (Describe In Detail): Not applicable
Describe the frequency and duration of monitoring and how the data will be recorded (i.e., every 15 minutes, 1 minute
instantaneous readings taken to produce an hourly average):
RECORDKEEPING REQUIREMENTS
Data (Parameter) being recording: None
Frequency of recordkeeping (How often is data recorded?): Not applicable
REPORTING REQUIREMENTS
Generally describe what is being reported: Not applicable
Frequency: ❑ MONTHLY ❑ QUARTERLY ❑ EVERY 6 MONTHS
❑ OTHER (DESCRIBE):
TESTING
Specify proposed reference test method: Not applicable
Specify reference test method rule and citation: Not applicable
Specify testing frequency: Not applicable
NOTE - Proposed test method subject to approval and possible change during the test protocol process
Attach Additional Sheets As Necessary
DEQ-CFW 00071596

FORM E3
EMISSION SOURCE COMPLIANCE METHOD
REVISED 12/01/01 NCDENR/Division Of Air Quality - Application for Air Permit to Construct/Operate
E3
Regulated Pollutant Carbon monoxide
Emission Source ID NO. RICE-03 Applicable Regulation 40 CFR 60 Subpart IIII
Alternative Operating Scenario (AOS) NO: I
ATTACH A SEPARATE PAGE TO EXPAND ON ANY OF THE BELOW COMMENTS
MONITORING REQUIREMENTS
Is Compliance Assurance Monitoring (CAM) 40 CFR Part 64 Applicable? ❑ Yes No
If yes, is CAM Plan Attached (if applicable, CAM plan must be attached)? ❑ Yes 0 No
Describe Monitoring Device Type: Not applicable
Describe Monitoring Location: Not applicable
Other Monitoring Methods (Describe In Detail): Not applicable
Describe the frequency and duration of monitoring and how the data will be recorded (i.e., every 15 minutes, 1 minute
instantaneous readings taken to produce an hourly average):
RECORDKEEPING REQUIREMENTS
Data (Parameter) being recording: None
Frequency of recordkeeping (How often is data recorded?): Not applicable
REPORTING REQUIREMENTS
Generally describe what is being reported: Not applicable
Frequency: ❑ MONTHLY ❑ QUARTERLY ❑ EVERY 6 MONTHS
❑ OTHER (DESCRIBE):
TESTING
Specify proposed reference test method: Not applicable
Specify reference test method rule and citation: Not applicable
Specify testing frequency: Not applicable
NOTE - Proposed test method subject to approval and possible change during the test protocol process
Attach Additional Sheets As Necessary
DEQ-CFW 00071597

FORM E3
EMISSION SOURCE COMPLIANCE METHOD
REVISED 12/01 /01 NCDENR/Division Of Air Quality - Application for Air Permit to Construct/Operate
r E3
Regulated Pollutant Particulate matter
Emission Source ID NO. RICE-03 Applicable Regulation 40 CFR 60 Subpart IIII
Alternative Operating Scenario (AOS) NO: I
ATTACH A SEPARATE PAGE TO EXPAND ON ANY OF THE BELOW COMMENTS
MONITORING REQUIREMENTS
Is Compliance Assurance Monitoring (CAM) 40 CFR Part 64 Applicable? ❑ Yes No
If yes, is CAM Plan Attached (if applicable, CAM plan must be attached)? ❑ Yes No
Describe Monitoring Device Type: Not applicable
Describe Monitoring Location: Not applicable
Other Monitoring Methods (Describe In Detail): Not applicable
Describe the frequency and duration of monitoring and how the data will be recorded (i.e., every 15 minutes, 1 minute
instantaneous readings taken to produce an hourly average):
RECORDKEEPING REQUIREMENTS
Data (Parameter) being recording: None
Frequency of recordkeeping (How often is data recorded?): Not applicable
REPORTING REQUIREMENTS
Generally describe what is being reported: Not applicable
Frequency: ❑ MONTHLY ❑ QUARTERLY ❑ EVERY 6 MONTHS
❑ OTHER (DESCRIBE):
TESTING
Specify proposed reference test method: Not applicable
Specify reference test method rule and citation: Not applicable
Specify testing frequency: Not applicable
NOTE - Proposed test method subject to approval and possible change during the test protocol process
Attach Additional Sheets As Necessary
DEQ-CFW 00071598

t � 4
FORM E3
=U1Qc1nnl -qr)l IRCF CC)MPLIANCE METHOD
REVISED 12/01/01 NCDENR/Division Of Air Quality - Application for Air Permit to Construct/Operate
E3
Regulated Pollutant HAP
Emission Source ID NO. RICE-03 Applicable Regulation 40 CFR 63 Subpart ZZZZ
Alternative Operating Scenario (AOS) NO: I
ATTACH A SEPARATE PAGE TO EXPAND ON ANY OF THE BELOW COMMENTS
MONITORING REQUIREMENTS
Is Compliance Assurance Monitoring (CAM) 40 CFR Part 64 Applicable? ❑ Yes 0 No
If yes, is CAM Plan Attached (if applicable, CAM plan must be attached)? ❑ Yes FRI No
Describe Monitoring Device Type: Non-resettable hour meter
Describe Monitoring Location: Meter is located on the diesel engine
Other Monitoring Methods (Describe In Detail): Not applicable
Describe the frequency and duration of monitoring and how the data will be recorded (i.e., every 15 minutes, 1 minute
instantaneous readings taken to produce an hourly average):
The hours recorded on the non-resettable hour meter will be documented in a logbook
(written or electronic format) at least once per year.
RECORDKEEPING REQUIREMENTS
Data (Parameter) being recording: The hours recorded on the non-resettable hour meter
Frequency of recordkeeping (How often is data recorded?): At least once per year
REPORTING REQUIREMENTS
Generally describe what is being reported: The hours recorded on the non-resettable hour meter
Frequency: ❑ MONTHLY ❑ QUARTERLY ❑ EVERY 6 MONTHS
O OTHER (DESCRIBE): Upon request by NCDAQ representative
TESTING
Specify proposed reference test method: Not applicable
Specify reference test method rule and citation: Not applicable
Specify testing frequency: Not applicable
NOTE - Proposed test method subject to approval and possible change during the test protocol process
Attach Additional SneetS AS Necessary
DEQ-CFW 00071599

FORM E4
EMISSION SOURCE COMPLIANCE SCHEDULE
Revised 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate I E4
COMPLIANCE STATUS WITH RESPECT TO ALL APPLICABLE REQUIREMENTS
Will each emission source at your facility be in compliance with all applicable requirements at the time of permit
issuance and continue to comply with these requirements?
0 Yes ❑ No If NO, complete A through F below for each requirement for
which compliance is not achieved.
Will your facility be in compliance with all applicable requirements taking effect during the term of the permit and
meet such requirements on a timely basis?
® Yes ❑ No If NO, complete A through F below for each requirement for
which compliance is not achieved.
If this application is for a modification of existing emissions source(s), is each emission source currently in
compliance with all applicable requirements?
0 Yes ❑ No If NO, complete A through F below for each requirement for
which compliance is not achieved.
A. Emission Source Description (Include ID NO.)
B. Identify applicable requirement for which compliance is not achieved:
C. Narrative description of how compliance will be achieved with this applicable requirements:
D. Detailed Schedule of Compliance:
Step(s)
E. Frequency for submittal of progress reports (6 month minimum):
F. Starting date of submittal of progress reports:
Attach Additional Sheets As Necessary
Date Expected
DEQ-CFW 00071600

A,
FORM E5
TITLE V COMPLIANCE CERTIFICATION (Required),W p Mft SOCOW
Revised 01/01/07 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate
In accordance with the provisions of Title 15A NCAC 2Q .0520 and .0515(b)(4),
the responsible company official of.•
SITE NAME: DuPont Company - Fayetteville Works
SITE ADDRESS: 22828 NC Hiqhwav 87 W
CITY, NC: Fayetteville, NC 28306-7332
COUNTY: Bladen
PERMIT NUMBER: 03735T38
CERTIFIES THAT (Check the appropriate statement):
Fx1 The facility is in compliance with all applicable requirements
❑ In accordance with the provisions of Title 15A NCAC 2Q .0515(b)(4) the responsible
company official certififies that the proposed minor modification meets the criteria for
using the procedures set out in 2Q .0515 and requests that these procedures be used to
process the permit application.
❑ The facility is not currently in compliance with all applicable requirements
If this box is checked, you must also complete form E4 "Emission Source Compliance Schedule"
The undersigned certifies under the penalty of law, that all information and statements provided
in the application, based on information and belief formed after reasonable inquiry, are true,
accurate, and complete.
Signature
I r'
company official (RY41REk, USE BLUE INK)
Ellis H. McGaughy, Plant Manager
Name, Title of responsible company official (Type or print)
Date: 09-12-2014
E5I
DEQ-CFW 00071601

Zoning Consistency Determination
Facility Name DuPont Company — Fayetteville Works
Facility Street Address 22828 NC Highway 87 W
Facility City Duart Township, Bladen County, North Carolina
Description of Processes Stationary Diesel Engine for Emergency Electrical Generator
SIC Code/NAICS 2869 / 325120
Facility Contact Michael E. Johnson, PE
Phone Number [phone]
Mailing Address 22828 NC Highway 87 W
Mailing City, State Zip Fayetteville, NC 28306-7332
Based on the information given above:
0 I have received a copy of the air permit application (draft or final) AND...
C1 The proposed operation IS consistent with applicable zoning and subdivision ordinances
Agency
Name of Designated Official
Title of Designated Official
Signature
Date
Bladen County Planning Department
Greg Elkins
Planning Director
September 12, 2014
0
Please forward to the mailing address listed above and the air quality offices listed below:
Attn: Major Source Review Branch Supervisor
NCDENR — Division of Air Quality
Permitting Section
1641 Mail Service Center
Raleigh, NC 27699-1641
Mr. Steven F. Vozzo
NCDENR — Division of Air Quality
Fayetteville Regional Office
225 Green Street — Suite 714
Fayetteville, NC 28301
DEQ-CFW 00071602

NCDENR-FRO
DIVISION - AIR QUALITY
225 GREEN STREET, SUITE 714
FAYETTEVILLE NC 28301
DENR - DIVISIONAIR QUALITY
PERMITS SECTION
ATTN.• HEATHER SANAS
1641 MAIL SERVICE CENTER
RALEIGH NC 27699-1641