DEQ-CFW_00065751

Facility Name: Chemours Company - tteville Works
EPA Facility Identifier: 1000 0022 9647
Section 1. Registration Information
Source Identification
Facility Name:
Parent Company #1 Name:
Parent Company #2 Name:
Submission and Acceptance
Plan Sequence Number: 1000050038
Chemours Company - Fayetteville Works
The Chemours Company FC, LLC
Submission Type: First-time submission
Subsequent RMP Submission Reason:
Description:
Receipt Date: 09-Jun-2015
Postmark Date: 09-Jun-2015
Next Due Date: 09-Jun-2020
Completeness Check Date: 09-Jun-2015
Complete RMP: Yes
De -Registration I Closed Reason:
De -Registration / Closed Reason Other Text:
De -Registered / Closed Date:
De -Registered / Closed Effective Date:
Certification Received:
afflqnm•- t
EPA Facility Identifier: 1000 0022 9647
Other EPA Systems Facility ID:
Facility Registry System ID: 1100 0055 9609
Facility DUNS: 74950846
Parent Company #1 DUNS: 79550093
Parent Company #2 DUNS:
Facility Location Address
Street 1:
22828 NC Highway 87W
Street 2:
City:
Fayetteville
State:
NORTH CAROLINA
ZIP:
28306
ZIP4:
7332
County:
BLADEN
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Latitude (decimal): 34.8449737
Longitude (decimal):-78.8310038
Lat/Long Method: GPS - Unspecified
Lat/Long Description: Process Unit
Horizontal Accuracy Measure: 100
Horizontal Reference Datum Name: World Geodetic System of 1984
DEQ-CFW 00065751

Facility Name: Chemours Company - tteville Works 1
EPA Facility Identifier: 1000 0022 964� Plan Sequence Number: 1000050038
Owner or Operator
Operator Name:
Operator Phone:
Operator Street 1:
Operator Street 2:
Operator City:
Operator State:
Operator ZIP:
Operator ZIP4:
Operator Foreign State or Province:
Operator Foreign ZIP:
Operator Foreign Country:
The Chemours Company FC, LLC
[phone]
22828 NC Highway 87 W
Fayetteville
NORTH CAROLINA
28306
7332
Name and title of person or position responsible for Part 68 (RMP) Implementation
RMP Name of Person:
RMP Title of Person or Position: Plant Manager
RMP E-mail Address:
Emergency Contact
Emergency Contact Name:
Emergency Contact Title:
Emergency Contact Phone:
Emergency Contact 24-Hour Phone:
Emergency Contact Ext. or PIN:
Emergency Contact E-mail Address:
Other Points of Contact
Facility or Parent Company E-mail Address:
Facility Public Contact Phone:
Facility or Parent Company WWW Homepage
Address:
Local Emergency Planning Committee
LEPC:
Full Time Equivalent Employees
Covered
Joel C Blake
Safety Manager
[phone]
[phone]
[e-mail]
Bladen County LEPC
Number of Full Time Employees (FTE) on Site: 280
FTE Claimed as CBI:
OSHA PSM : Yes
EPCRA 302 : Yes
—..
DEQ-CFW 00065752

Facility Name: Chemours Company - *teville Works •
_EPA Facility Identifier: 1000 0022 9647 Plan Sequence Number: 1000050038
Air Operating Permit ID: 03735
OSHA Star or Merit Ranking:
Last Safety Inspection
Last Safety Inspection (By an External Agency)
Date:
Last Safety Inspection Performed By an External
Agency:
Did this RMP involve predictive filing?:
Preparer Information
Preparer Name:
Preparer Phone:
Preparer Street 1:
Preparer Street 2:
Preparer City:
Preparer State:
Preparer ZIP:
Preparer ZIP4:
Preparer Foreign State:
Preparer Foreign Country:
Preparer Foreign ZIP:
CBI Claimed:
Substantiation Provided:
Unsanitized RMP Provided:
Reportable Accidents:
Process ID:
Description:
Process Chemical ID:
Program Level:
Chemical Name:
CAS Number:
Quantity (lbs):
CBI Claimed:
Flammable/Toxic:
23-Apr-2014
State occupational safety agency
See Section 6. Accident History below to determine
if there were any accidents reported for this RMP.
1000062910
SO3 Process
1000077699
Program Level 3 process
Sulfur trioxide
7446-11-9
59400
Toxic
DEQ-CFW 00065753

Facility Name: Chemours Company-Otteville Works S
EPA Facility Identifier: 1000 0022 9647 Plan Sequence Number: 1000050038
Process ID:
Description:
Process Chemical ID:
Program Level:
Chemical Name:
CAS Number:
Quantity (lbs):
CBI Claimed:
Flammable/Toxic:
Process NAICS
1000062911
TFE Process
1000077700
Program Level 1 process
Tetrafluoroethylene [Ethene, tetrafluoro-]
116-14-3
61000
Flammable
Process ID:
1000062910
Process NAICS ID:
1000064033
Program Level:
Program Level 3 process
NAICS Code:
32519
NAICS Description:
Other Basic Organic Chemical Manufacturing
Process ID:
1000062911
Process NAICS ID:
1000064034
Program Level:
Program Level 1 process
NAICS Code:
32519
NAICS Description:
Other Basic Organic Chemical Manufacturing
DEQ-CFW 00065754

Facility Name: Chemours Company - Foteville Works
EPA Facility Identifier: 1000 0022 9647 Plan Sequence Number: 1000050038
Section 2. Toxics: Worst Case
Toxic Worst ID: 1000050377
Percent Weight:
100.0
Physical State:
Liquid
Model Used:
EPA's RMP*Comp(TM)
Release Duration (mins):
7070
Wind Speed (m/sec):
1.5
Atmospheric Stability Class:
F
Topography:
Rural
Dikes:
Enclosures: Yes
Berms:
Drains:
Sumps: Yes
Other Type: A trained Hazmat Emergency Response Team is
staffed 24 hrs/day, 365 days/year. Response
equipment includes a foam application system to
help mitigate a release.
DEQ-CFW 00065755

Facility Name: Chemours Company-Otteville Works
EPA Facilitv Identifier: 1000 0022 9647
Plan Sequence Number: 1000050038
Section 3. Toxics: Alternative Release
Toxic Alter ID: 1000053929
Percent Weight:
Physical State:
Model Used:
Wind Speed (m/sec):
Atmospheric Stability Class:
Topography:
Passive Mitigation Considered
Dikes:
Enclosures:
Berms:
Drains:
Sumps:
Other Type:
Active Mitigation Considered
Sprinkler System:
Deluge System:
Water Curtain:
Neutralization:
Excess Flow Valve:
Flares:
Scrubbers:
Emergency Shutdown:
Other Type:
100.0
Liquid
EPA's RMP*Comp(TM)
3.0
D
Rural
Yes
A trained Hazmat Emergency Response Team is
staffed 24 hrs/day, 365 days/year. Response
equipment includes a foam application system to
help mitigate a release.
DEQ-CFW 00065756

Facility Name: Chemours Company - F*teville Works •
EPA Facility Identifier: 1000 0022 9647 Plan Sequence Number: 1000050038
Section 4. Flammables: Worst Case
Flammable Worst 1D: 1000035590
Model Used: EPA's RMP*Comp(TM)
Endpoint used: 1 PSI
Blast Walls
Other Type: TFE is stored as a nin-flammable mixture of
TFE/CO2 in tube trailers, each containing 12,200
Ibs/trailer. TFE/CO2 is scrubbed to remove CO2.
Bulk quantities of TFE are not stored.
DEQ-CFW 00065757

Facility Name: Chemours Company-&tteville Works .
EPA Facility Identifier: 1000 0022 9647 Plan Sequence Number: 1000050038
Section 5. Flammables: Alternative Release
No records found.
DEQ-CFW 00065758

Facility Name: Chemours Company - IOteville Works .
EPA Facility Identifier: 1000 0022 9647 Plan Sequence Number: 1000050038
Section 6. Accident History
No records found.
DEQ-CFW 00065759

Facility Name: Chemours Company-otteville Works 0
EPA Facility Identifier: 1000 0022 9647 Plan Sequence Number: 1000050038
Section 7. Program Level 3
Description
No description available.
Program Level 3 Prevention Program Chemicals
Prevention Program Chemical ID:
1000064503
Chemical Name:
Sulfur trioxide
Flammable/Toxic:
Toxic
CAS Number:
7446-11-9
Process ID: 1000062910
Description: SO3 Process
Prevention Program Level 3 ID: 1000052242
NAICS Code: 32519
Safetv Information
Safety Review Date (The date on which the safety 17-Mar-2015
information was last reviewed or revised):
Process Hazard Analvsis (PHA
PHA Completion Date (Date of last PHA or PHA 02-Nov-2012
update):
The Technique Used
What If:
Yes
Checklist:
Yes
What If/Checklist:
Yes
HAZOP:
Failure Mode and Effects Analysis:
Fault Tree Analysis:
Other Technique Used:
PHA Change Completion Date (The expected or
12-Nov-2013
actual date of completion of all changes resulting
from last PHA or PHA update):
or Hazards Identified
Toxic Release: Yes
Fire:
Explosion:
Runaway Reaction:
Polymerization:
Overpressurization:
Corrosion: Yes
Overfilling:
Contamination:
Equipment Failure: Yes
DEQ-CFW 00065760

Facility Name: Chemours Company - *teville Works .
EPA Facility Identifier: 1000 0022 9647 Plan Sequence Number: 1000050038_
Earthquake:
Floods (Flood Plain):
Tornado:
Hurricanes:
Other Major Hazard Identified:
Vents:
Relief Valves:
Yes
Check Valves:
Yes
Scrubbers:
Yes
Flares:
Manual Shutoffs:
Yes
Automatic Shutoffs:
Yes
Interlocks:
Yes
Alarms and Procedures:
Yes
Keyed Bypass:
Emergency Air Supply:
Emergency Power:
Backup Pump:
Grounding Equipment:
Inhibitor Addition:
Rupture Disks:
Yes
Excess Flow Device:
Quench System:
Purge System:
None:
Other Process Control in Use:
Mitigation Systems in Use
Sprinkler System:
Dikes:
Fire Walls:
Blast Walls:
Deluge System:
Water Curtain:
Enclosure:
Neutralization:
None:
Other Mitigation System in Use:
Monitoring/Detection -Ee n 41,.
Process Area Detectors:
Perimeter Monitors:
None:
Other Monitoring/Detection System in Use:
Yes
There is a containment sump adjacent to the tank.
The site Hazmat Emergency Response Team,
which is staffed 24 hrs/day, 365 day/year, has a
foam application system to help mitigate releases.
Yes
Employees are present at all times while a tanker is
being unloaded. The area is staffed 24 hrs/day, 365
days/year. Leak patrols are routinely made.
Changes pd.
DEQ-CFW 00065761

Facility Name: Chemours Company-otteville Works •
EPA Facility Identifier: 1000 0022 9647 Plan Sequence Number: 1000050038
Reduction in Chemical Inventory:
Increase in Chemical Inventory:
Change Process Parameters:
Installation of Process Controls:
Installation of Process Detection Systems:
Installation of Perimeter Monitoring Systems:
Installation of Mitigation Systems:
None Recommended:
None: Yes
Other Changes Since Last PHA or PHA Update:
Review of Operating Procedures
Traini
Operating Procedures Revision Date (The date of 18-Dec-2014
the most recent review or revision of operating
procedures):
Training Revision Date (The date of the most recent 13-May-2014
review or revision of training programs):
The Type of Training Provided
Classroom:
On the Job:
Other Training:
The Type of Competency Testing Used
Yes
Yes
Computer based training
Written Tests:
Yes
Oral Tests:
Yes
Demonstration:
Yes
Observation:
Yes
Other Type of Competency Testing Used:
Maintenance
Maintenance Procedures Revision Date (The date of 12-Jan-2015
the most recent review or revision of maintenance
procedures):
Equipment Inspection Date (The date of the most
recent equipment inspection or test):
Equipment Tested (Equipment most recently
inspected or tested):
Manaaement of Chance
28-May-2015
S03 Storage Tank East Relief Valve Annual Test
and Inspection
Change Management Date (The date of the most 26-Jan-2015
recent change that triggered management of change
procedures):
DEQ-CFW 00065762

Facility Name: Chemours Company - *teville Works •
EPA Facility Identifier: 1000 0022 9647 Plan Sequence Number: 1000050038
Change Management Revision Date (The date of 24-Feb-2015
the most recent review or revision of management of
change procedures):
Pre -Startup Review Date (The date of the most 07-Apr-2015
recent pre -startup review):
Compliance Audit Date (The date of the most recent 14-Nov-2013
compliance audit):
Compliance Audit Change Completion Date 14-Dec-2014
(Expected or actual date of completion of all
changes resulting from the compliance audit):
Incident Investigation
Incident Investigation Date (The date of the most
recent incident investigation (if any)):
Incident Investigation Change Date (The expected
or actual date of completion of all changes resulting
from the investigation):
Employee Participation Plans
Participation Plan Revision Date (The date of the 24-Feb-2015
most recent review or revision of employee
participation plans):
Hot Work permit Review Date (The date of the most 26-Feb-2015
recent review or revision of hot work permit
procedures):
Contractor Safety Procedures Review Date (The 10-Nov-2014
date of the most recent review or revision of
contractor safety procedures):
Contractor Safety Performance Evaluation Date 14-Nov-2013
(The date of the most recent review or revision of
contractor safety performance):
CBI Claimed:
DEQ-CFW 00065763

Facility Name: Chemours Company-Otteville Works 0
EPA Facility Identifier: 1000 0022 9647 Plan Sequence Number: 1000050038
Section 8. Program Level 2
No records found.
DEQ-CFW 00065764

Facility Name: Chemours Company - *teville Works
EPA Facility Identifier: 1000 0022 9647 Plan Sequence Number: 1000050038
Section 9. Emergency Response
Written Emergency Response (ER) Plan
Community Plan (is facility included in written Yes
community emergency response plan?):
Facility Plan (Does facility have its own written Yes
emergency response plan?):
Response Actions (Does ER plan include specific Yes
actions to be taken in response to accidental
releases of regulated substance(s)?):
Public Information (Does ER plan include Yes
procedures for informing the public and local
agencies responding to accidental release?):
Healthcare (Does facility's ER plan include Yes
information on emergency health care?):
Review Date (Date of most recent review or update 24-Apr-2015
of facility's ER plan):
EmergencyResponse
Training Date (Date of most recent review or update 06-Jun-2015
of facility's employees):
♦ M
Agency Name (Name of local agency with which the Bladen County Emergency Management
facility ER plan or response activities are
coordinated):
Agency Phone Number (Phone number of local [phone]
agency with which the facility ER plan or response
activities are coordinated):
Rlzs
OSHA Regulations at 29 CFR 1910.38:
Yes
OSHA Regulations at 29 CFR 1910.120:
Yes
Clean Water Regulations at 40 CFR 112:
Yes
RCRA Regulations at CFR 264, 265, and 279.52:
Yes
OPA 90 Regulations at 40 CFR 112, 33 CFR 154,
Yes
49 CFR 194, or 30 CFR 254:
State EPCRA Rules or Laws:
Yes
Other (Specify):
DEQ-CFW 00065765

Facility Name: Chemours Company 41&etteville Works
EPA Facility Identifier: 1000 0022 9647 Plan Sequence Number: 1000050038
Executive Summary
ACCIDENT RELEASE PREVENTION AND EMERGENCY RESPONSE POLICIES
At the Chemours Company - Fayetteville Works, we are committed to operating and maintaining our processes in a safe and
responsible manner. We use a combination of accident release prevention programs and emergency response planning programs
to help insure the safety of our employees, the public and the environment. We adhere to the Chemours corporate philosophy of the
commitment is zero. This means that we constantly strive for zero process safety incidents, zero environmental incidents and zero
injuries. Our site safety, operating and emergency response procedures are available to all site employees via electronic access on
computers throughout the plant.
FACILITY DESCRIPTION
The Chemours Company - Fayetteville Works consists of approximately 2200 acres located on the Bladen - Cumberland county
line, adjacent to N.C. highway 87, approximately 15 miles southeast of Fayetteville, N.C. Approximately 400 acres are currently
used for Chemours Company - Fayetteville Works manufacturing and two tennant manufacturing operations. A solar energy facility
is being constructed on approximately 400 acres that will be unmanned when construction is completed. The remainder of the
property is set -aside for future manufacturing needs.
The SO3 process at Fayetteville is a Prevention Program 3 processes due to regulated toxic chemicals with off -site impact
potential. The SO3 process produces chemical intermediates using Sulfur Trioxide.
The TFE process is a Prevention Program 1 processes since the regulated chemical is flammable with no off -site impact. TFE is
used to produce a polymer for membranes used in fuel cells and the Chloralkali industry. In the production of those products, the
regulated substance Tetrafluoroethylene is used.
ACCIDENT RELEASE PREVENTION PROGRAM
The Chemours Company - Fayetteville Works is in compliance with the requirements of 29 CFR 1910.119 and 40CFR Part 68. Our
Process Safety Management system includes a documented process technology system detailing the hazards of the materials,
equipment design basis and the process design basis. Periodic Process Hazards Analyses are conducted to review the entire
process to ensure safe operation and compliance with design guidelines. Materials of construction are strictly controlled to ensure
the mechanical integrity of the systems. Extensive operating and safety instrumentation include alarms, interlocks and gas detectors
that allow the operators to continuously monitor and control the process conditions. Process safety critical equipment and
instruments are identified and routinely tested or inspected to ensure proper operation and mechanical integrity. A work order and
permit system is used to control maintenance work. Maintenance and operations personnel are trained and qualified via a rigorous
training program. Operating and maintenance procedures are documented and available to personnel either via hard copy or
electronic copies on computers located throughout the operating areas.
FIVE YEAR ACCIDENT HISTORY
There have been no on site injuries and no off site injuries, evacuations, sheltering in place, property damage or environmental
damage due the accidental release of RMP regulated substances from the
Chemours Company - Fayetteville Works in the past 5 years.
EMERGENCY RESPONSE PROGRAM
The site has an emergency response team staffed 24 hrs./day, 365 days/year that is trained to respond to fire, medical or hazmat
emergencies. Our emergency response program provides planning and training to effectively protect our employees, the public and
the environment during emergency situations. The emergency response procedures are in place and updated periodically. All
employees are trained for their role in an emergency situation. The plant conducts emergency response drills, with critiques held
after the drills and actual events. The plant is actively involved with the Bladen County LEPC.
IMPROVING SAFETY
We constantly strive to evaluate and improve the safety of our processes. Every person on the site is engaged and has a
responsibility to improve the safety of our operations. As part of our Process Hazards Analysis process, teams consisting of
operators, mechanics, technical engineers and management thoroughly examine and evaluate our manufacturing operations on a
periodic frequency to identify risk reduction opportunities. Audits, both first party and second party, are conducted using site based
personnel and non -site personnel to evaluate compliance with safety, environmental, occupational health and process safety
management requirements and regulations. Findings are documented and tracked to closure.
DEQ-CFW 00065766