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HomeMy WebLinkAboutDEQ-CFW_00000374DuPont HFPO Properties, Uses, Storage, and Handling The miracles of science- DEQ-CFW 00000374 Introduction Hexafluoropropylene oxide (HFPO) is a versatile fluorointermediate that can be used in the synthesis of fluoromonomers, fluoropolymers and to add fluo- rine functionality to a variety of organic precursors. Perfluorinated vinyl ethers utilized in the production of commercial fluoropolymers are produced using HFPO as the key intermediate. In addition, the commercial perfluorinated Krytox® lubricant has HFPO as the monomer unit. Other useful commer- cial fluorointermediates produced from HFPO in- clude hexafluoroisopropanol, hexafluoroisobutylene and bisphenol AF. All of these FluoroIntermediates are commercially available through DuPont. Properties HFPO supplied by DuPont has a minimum purity of 98.6 wt% (Table 1). When impurities are detected they generally consist of hexafluoropropene (HFP). HFP is the key chemical precursor to HFPO which is synthesized in an oxidation process. This product may also contain a very low level of hexafluoro- acetene (HFA), which is a potential reproduction hazard. The HFA isomer is generated by a metal catalyzed mechanism that can be initiated by im- proper storage and handling methods. See Storage section and MSDS for more information. Physical properties of HFPO are given in Table 2. HFPO is a nonflammable gas that is stored as a pressurized liquid. The vapor pressure equilibrium curve for HFPO is included in Figure 1. Table I Product Data Property Unit Min. Max. Organic Purity —HFPO HFP (Hexafluoropropene) Weight % Weight % 98.6 — 1.0 Table 2 Physical Properties Property Unit Typical Value Chemical Name — Oxirane, Trifluoro (Trifluoromethyl) CAS No. — 428-59-1 EINECS No. — 207-050-4 0 F Chemical Formula — Fzc—C� \CF, Molecular Weight — 166 Boiling Point @ 1 atm °C (OF) —27 (-17) Vapor Pressure @ 25°C kPa-abs (psia) 660 (96) Melting Point °C (OF) —144 (-227) I iquiri Density @ 25°C kg/m3 (Ib/ff3) VIM (R1.2) Vapor Heat Capacity @ 25°C J/mol•K 138 Liquid Heat Capacity @ 25°C J/mol•K 172 (estimated) Heat of Vaporization @ NBP KJ/mol 21.8 Critical Temperature °C (°F) 86 (186.8) Critical Pressure kPa•abs (psia) 2896 (420) Critical Density g/cc 0.59 Flammability Limits Vol% None Exposure Limits — HFPO, AEL 8hr. TWA* ppm 20 * AEL is the DuPont's Internally used Acceptable Exposure Limit. Where governmentally imposed occupational exposure limits which are lower than the AEL are in effect, such limits shall take precedence. TWA = Time weighted average The DuPont Oval Logo, DuPontTm, Krytox®, and The miracles of scienceTM, are trademarks or registered trademarks of E.I. du Pont de Nemours and Company. DEQ-CFW 00000375 Figure 1 Fiaure 2. Infrared Spectrum of Hexafluoropropylene Oxide Vapor at 3.5 kPa in a 10 cm cell 0.7 DuPont Company HFPO Q 26 Torr. Tua Jul 2311:37:13 2W2 0'8 Tus Jul 2312:02.34 2W2 0.6 0.4 n 0.3 Q 0.2 0.1 .04 Wmnumbara (crrtl) Figure 3. Infrared Spectrum of Hexafluoroacetone Vapor at 4.6 kPa in a 10 cm cell 1's DuPont Company HFA34,6 twr In 10 cm call Tua Jul 2315,25:44 2002 1.4 Tuo Jul 23 15:20:012002 1.2 1.0 0,8 0.6 0.4 0.2 0.0 Wwanum6ara (cm 1) DEQ-CFW 00000376 Uses Hexafluoropropylene oxide (HFPO) is a key inter- mediate in the synthesis of organofluorine nnm_ pounds. Many commercial fluoropolymers use HFPO either as a monomer or a monomer precur- sor. The epoxide ring is opened by nucleophiles to give a variety of derivatives. HFPO may be isomer- ized to either pentafluoropropionyl fluoride (PPF) or hexatluoroacetone (HFA). The thermolysis of HFPO can also serve as a source of difluoro- carbene. A few examples of HFPO chemistry are given below; the chemistry of HFPO has been reviewed.',' Reactions of HFPO HFPO is easily isomerized to pentafluoropropionyl fluoride (PPF) by nucleophilic catalysts such as halides or amines." A) / \ o /F II F2C — C � CF,CFZC — F catalyst CF3 In the presence of alcohols or secondary amines, derivatives of PPF are formed. Methyl 2,3,3,3- tetrafluoro-2-methoxy propionate, prepared from methanol and HFPO, may be converted to methyl 3,3,3-trifluoropyruvate, auseful building block in organofluorine chemistry.Ii O II NR,x J, CF3CFZC -NR, B> / F F2C C � \CF3 ROx O O II oleum II CF3CF(OR)C -OR ; CF3C(0)C -OR Ring -opening the HFPO with halogenating reagents such as Me3SiI gives halogenated perfluoroalkyl- propionic acid derivatives such as CF,CFIC(0)F, c C) O O / \ /F SiWl F2C = C CF,CFC — F \CF3 I HFPO can serve as a source of the heptafluoro- propoxide ion owing to the equilibrium between PPF and fluoride ion in solution. The heptafluoro- propoxide ion, as well as other polyfluorinated alkoxides, open the HFPO ring to generate oligo- mers which can be isolated as the acid fluorides.' The acid fluorides in turn may be converted to vinyl ethers which are themselves useful chemical intermediates. 0 0 D) / \/FM II �FCF O GF C- F CFZ C� M2=Ne,KF,Cs• CF3 CF3 CF, Rfo(FCF20)- CIF CF3 CFZ In the presence of Lewis acids such as SbF5, HF or ACl X173_X (x = 0.05-0.3), HFPO isomerizes to HFAY This can even happen in storage containers if precautions are not taken to prevent the rear- rangement reaction from occurring. E) O /\ F O Lewis Acid I F2C — C � C \CF3 CF3 \ CF3 Thermolysis of HFPO gives difluorocarbene and trifluoroacetyl fluoride.F The difluorocarbene may be generated in situ to prepare useful intermediates such as CF2I2 or cyclopropanes. F) O O e FZC — C � F —� IC + :CFZ CF3 CF \� F DEQ-CFW 00000377 Storage and Handling Shipping containers in the U.S. Hexafluoropropylene oxide is a liquefied, nonflammable compressed gas. According to the U.S. Department of Transportation (DOT), a nonflammable compressed gas is defined as a nonflammable material having an absolute pressure greater than 40 psia at 21°C (70°F) and/or an absolute pressure greater than 104 psi at 54°C (1300F). The appropriate DOT designation is as follows: Proper shipping name: Liquefied Gas, N.O.S. Hexafluoropropylene Oxide Hazard Class: 2.2 UN. No. 3163 DOT Labels Nonflammable gas DOT Placards Nonflammable gas Containers Water DOT NeightWeight Liquid Dip Phase Capacity Dimensions Specification HFPO Tube Available 760 L 208 cm L x 76 cm D 11 OA50OW 818 kg Yes Liq or Vap 760 L 208 cm L x 76 cm D 106A500W 818 kg Yes Liq or Vap 17,000 L 2.4 m x 2.6 m x 6.1 m L (frame) 51 15,000 kg Yes Liq or Vap ISO 6.1mLx2.4mOD Smaller sizes are available upon request for developmental purposes. DEQ-CFW 00000378 There are two types of 760 L cylinders used for shipping HFPO. They are designated by the DOT specifi- cations I I OA500W and 106A500W and are identical in dimensions and only differentiated by the position of the valves, relief valves and plugs. It is important to note the location of the cylinder relief valves (RVs). The relief valve should be positioned along a vertical axis aligned with the cylinder valves such that the cylinder relief valve is at the highest point. This ensures that the RV will pass vapor if venting occurs and it will minimize the amount of liquid remaining in the cylinder after use. The black stripe with "this side up" text is painted on each cylinder to serve as a reminder. Valve, Relief Valve, and Plug Placement for 760 L Cylinders DEQ-CFW 00000379 Hexafluoropropylene Oxide Rearrangement Concerns Hexafluoropropylene oxide can rearrange to the potential reproductive hazard hexafluoroacetone (HFA) in the presence of Lewis acids. This can occur in shipping containers, storage vessels, or other process equipment. Because higher tempera- tures cause faster rearrangement, it is highly recom- mended to maintain the HFPO below 25 °C (77 °F) unless required for process purposes (i.e. purifica- tion or chemistry). Corrosion by-products in carbon steel containers can catalyze the HFPO rearrangement to HFA. In order to inhibit the rearrangement reaction, toluene is commonly added to carbon steel containers. Low levels of toluene have been shown to be effective as an inhibitor in this rearrangement reaction. If the end user requires even lower levels of toluene, a special low toluene grade can be selected, but it is strongly recommended that shipping containers be constructed of stainless steel when toluene is not intentionally added as an inhibitor. Because the potential for rearrangement of HFPO to HFA is always present, it is recommended that hexafluoropropylene oxide be treated as though it always contains HFA unless a recent analysis suggests otherwise. Material Compatibility Concerns Most metal components are suitable for use with HFPO; however, corrosion resistant materials such as stainless steel are recommended. If less corro- sion resistant materials, such as carbon steel, are used in the process equipment, toluene inhibited HFPO is the preferred product. Handling Precautions The following rules for handling hexafluoropro- pylene oxide containers are strongly recommended: 1. Use proper personal protective equipment, such as side shield safety glasses, gloves and safety shoes when handling containers. 2. Exposure to HFPO should be prevented or minimized using proper ventilation and chemical hygiene practices. 3. Always treat BFPO containers as though they contain HFA unless a recent analysis indicates otherwise. 4. Use proper backflow prevention methods when connecting and disconnecting HFPO cylinders. Introduction of water into an HFPO cylinder can lead to HFA formation by slowly generating HF, leading to corrosion and ultimately HFA. 5. To reduce the rearrangement of HFPO to HFA, carbon steel cylinders should be main- tained below 25°C (7717). 6. To reduce rearrangement of HFPO to HFA, it is recommended that product shipped in carbon steel containers be used within 90 days of shipping.. 7. Skin contact with HFPO liquid or escaping vapor can lead to frostbite. 8. Never heat a container to temperatures higher than 45°C (113°F). 9. Maintain filled containers with the correct orientation as indicated on cylinders to ensure relief protection is located in the vapor phase. 10. Never apply direct flame or live steam to a container or valve. 11. Never refill disposable cylinders with anything. The shipment of refilled disposable cylinders is prohibited by DOT regulations. NOTE: Disposable cylinders are often used when supplying lab -scale samples. 12. Never refill returnable cylinders without DuPont consent. DOT regulations forbid the transporta- tion of returnable cylinders refilled without DuPont authorization. 13. Never use a lifting magnet or sling (rope or chain) when handling containers. A crane may be used when a safe cradle or platform is used to hold the container. 14. Never use containers as rollers, supports, or for any other purpose other than originally intended. 15. Protect containers from any object that will result in a cut or other abrasion in the surface of the metal. 16. Never tamper with the safety devices in the valves or containers. 17. Never attempt to repair either containers or valves. 18. Never force connectors that do not fit properly. Make sure threads on the regulators or auxiliary equipment are the same as those on the con- tainer valve outlets. 19. Keep valves tightly closed and valve caps and hoods in place when containers are not in use. NOTE: Storage and Handling: Store and handle in accordance with all current regulations and standards subject to storage regulations: U.S. OSHA 29 CFR 1910.101. References 1. Tarrant, P.; Allison, C. G.; Barthold, K. P. Fluorine Chem. Rev. 1971, 5, 77-113. 2. Millauer, H.; Schwertfeger, W.; Siegemund, G. Angew. Chem. Int. F,d. Engl. 1985, 24, 161-179. DEQ-CFW 00000380 For more information call (302) 774-1258 Toll Free: 1-800-207-0756 www.dupont.com/ftuorointermediates P,O, Box 80713 Customer information Center In Spain: +34985123773 Toll Free: 00800 3876 6838 i?' 3?$...pp3:'?31�g S3.e�Zj�s".;43,?i'l%6t, [Ks3iYYid➢riR)1 VS't:-91a'?... eu-info@dupont.com (1/08) RWJ265 PrintedinU.S.A. [Replaces: K-05132] Reorder No.: K-05132-1 qM, The miracles of science- DEQ-CFW 00000381