HomeMy WebLinkAboutNC0046728_Industrial User_20181231 RSCE7ft/_Q
Industrial User Wastewater Survey L -FNfvD
& Permit Application �' 3 j wR
2418
COVER PAGE p-,r i sa.rces
Company Name: Berry Global SwCtion
Name of responsible person on site at the facility authorized to represent the Name of alternative on site person familiar with the day to day operations,
company in official dealings with the Sewer Authority and/or the City. environmental permitting requirements, monitoring, record keeping, and
data management
Steve Ford Steve McGuire .
Title:Operations Director Years with firm: 1 Title: Maintenance Manager Years with firm: 10
Phone#:704-660-6219 Fax# Phone#704-660-6242 Fax#
Physical street address of facility Official mailing address,if different. Note if same.
111 Excellence Lane Same
city:Mooresville State: NC Zip 28115 City State Zip
{
The information provided by you on this questionnaire serves two functions:
1. The information is used to determine if your facility needs an Industrial
User Pretreatment Permit (IUP) for the discharge of wastewater to the
local sewer.
2. If an Industrial User Pretreatment Permit (IUP) is required, this survey 1
serves as the application for an Industrial User Pretreatment Permit(MP).
Requests for confidential treatment of information provided on this form shall be governed by
procedures specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations
Part 403, Section 403.14 and the Local Sewer Use Ordinance (SUO), information and data provided in
this questionnaire which identifies the content, volume and frequency of discharge shall be available to
the public without restriction.
This is to be signed by an authorized official of your firm,as defined in the Local Sewer Use Ordinance or the NC Model
Sewer Use Ordinance,Section 1.2,after completion of this form.
I certify under penalty of law that this document and all attachments were prepared under my
direction or supervision in accordance with a system designed to assure that qualified
personnel properly gather and evaluate the information submitted. Based upon my inquiry of
the person or persons who manage the system, or those persons directly responsible for
gathering the information, the information submitted is, to the best of my knowledge and
belief, true, accurate and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fine and/or imprisonment for
knowing i lations.
12-J51 LL
Signatur of Authorized Representative Date
listed above(seal if applicable)
Title: IU Wastewater Survey&Permit Application
File name: C:\Users\sford\AppData\Local\Microsoft\Windows\lNetCachc\Contcnt.Outlook1Y2C7F90A1Berry Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 1 of 258
1
Industrial User Wastewater Survey
& Permit Application
COVER PAGE
Company Name: Berry Global
Name of responsible person on site at the facility authorized to represent the Name of alternative on site person familiar with the day to day operations,
company in official dealings with the Sewer Authority and/or the City. environmental permitting requirements, monitoring, record keeping, and
data management.
Steve Ford Steve McGuire
Title:Operations Director Years with firm: 1 Title: Maintenance Manager Years with firm: 10
Phone#: 704-660-6219 Fax# Phone#704-660-6242 Fax#
Physical street address of facility Official mailing address,if different. Note if same.
111 Excellence Lane Same
city:Mooresville State: NC zip 28115 oty State Lip
The information provided by you on this questionnaire serves two functions:
1. The information is used to determine if your facility needs an Industrial
User Pretreatment Permit (IUP) for the discharge of wastewater to the
local sewer.
2. If an Industrial User Pretreatment Permit (IUP) is required, this survey
serves as the application for an Industrial User Pretreatment Permit(IUP).
Requests for confidential treatment of information provided on this form shall be governed by
procedures specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations
Part 403, Section 403.14 and the Local Sewer Use Ordinance (SUO), information and data provided in
this questionnaire which identifies the content, volume and frequency of discharge shall be available to
the public without restriction.
This is to be signed by an authorized official of your firm,as defined in the Local Sewer Use Ordinance or the NC Model
Sewer Use Ordinance,Section 1.2,after completion of this form.
I certify under penalty of law that this document and all attachments were prepared under my
direction or supervision in accordance with a system designed to assure that qualified
personnel properly gather and evaluate the information submitted. Based upon my inquiry of
the person or persons who manage the system, or those persons directly responsible for
gathering the information, the information submitted is, to the best of my knowledge and
belief, true, accurate and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fine and/or imprisonment for
knowing violations.
Signature of Authorized Representative Date
listed above (seal if applicable)
Title: IU Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SIU'sBerry Global/Permit#
0022/Berry Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 1 of 268
Industrial User Wastewater Survey
& Permit Application
1. Provide a brief narrative description of the type of business, manufacturing
processes, or service activities your firm conducts at this site
Site is a producer of Non-Woven fabrics to support the Health and Hygiene
business. Products go into Diapers, medical products and consumer wipers.
The products are "spun-bond" fabrics which is melted polypropylene extruded
into a fabric web.
A new water entangling process will be added to the site that is a water-based
process for making industrial wipes. Raw materials are Spunbond and pulp.
2. List the primary products produced at this facility:
Fabrics for the Hygiene, consumer wipes and medial market
3. List raw materials and process additives used:
Polypropylene
Fluff pulp
Surfactants
Pigments
4. Are biocides added to any water discharged to the POTW,
if yes describe:
Sodium hypo-chloride will be used for cleaning water
system. Sulfites will be used to neutralize before
discharge
Yes xxXX
No
5. Describe weekly production schedule, including shifts worked per day,
employees per shift, and primary operation during shift.
24 hr. 7 days a week all operations
25 /shift production
25 week-day shift office
Title: RI Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SIU'sBerry Global/Permit#
0022Berry Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 2 of 268
Industrial User Wastewater Survey
& Permit Application
6. Production process is: Check, if all continuous xxxx
Check, if all batch
If both please enter, % continuous = % % Batch=
Title: IU Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SN's/Berry Global/Permit#
0022/Berry Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 3 of 268
Industrial User Wastewater Survey
& Permit Application
7. Does production vary significantly(+-20 %)by season. Describe.
Yes
No XXX
8. Are any significant (+- 20 %) changes in production that will affect wastewater
discharge expected in the next 5 years. If yes,please describe.
Yes XXXX
Adding a hydro entangling process that will significantly
increase water requirements. On-going usage will be a
potential of 100 gpm incoming water
On-going discharge has the potential of 75 gpm outgoing
sewage.
No
9. List all current waste haulers. Give name, address, phone numbers, volume and
materials hauled off.
Haz-Mat Environmental PO Box 37392 Charlotte NC 28237 704-332-5600 -Waste Surfactant,
Waste Monomer, Universal Waste
National Container- 701 Lawton Rd Charlotte NC 28216 855-919-1700—Empty Totes
Universal Environmental Services -Browns Summit: 7107 Choctaw Ct. Browns Summit, NC
27214. Phone: 843-296-2968-Used Oil
L Gordon Iron & Metal- 735 Monroe St, Statesville,NC 28677 704 253-7015- All Scrap Metal, Empty
Aerosol Cans
Sunoco Recycle-. 1 North Second Street Hartsville, SC USA 29550 1-800-377-2692- Scrap Cardboard,
Scrap Cardboard Cores, Scrap White Paper.
Nemo Plastics-Nemo Plastics 1425 Candler Road Gainesville, GA 30507 770-534-0505- Scrap
Polypropylene Materiel, Scrap Pellets, Scrap Pigments, Scrap Stretch Wrap
Benfield Sanitation Services- 282 Scotts Creek Rd, Statesville,NC 28625 (704) 872-2668-All landfill
waste, also waste wood and Single Stream Recycle services.
Title: N Wastewater Survey&Permit Application
File name: hops://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SN'sBeny Global/Permit#
0022Berry Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 4 of 268
Industrial User Wastewater Survey
& Permit Application
•
10. Attach a copy of laboratory analyses performed in the last year on the wastewater
discharge(s) from your facilities. Summarize data on the attached Data Summary
Form.
Attached—Benson Facility
11. Attach sketch or schematic showing sampling points and all connections to the sewer.
Attached
12. Complete the Wastewater Pollutants Checklist attached to this Survey.
Title: IU Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SIU'sBerry Global/Permit#
0022/Berry Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 5 of 268
Industrial User Wastewater Survey
& Permit Application
13. Do you have, or have you ever applied for, been issued, or been denied
an NPDES permit to discharge to the surface waters or storm sewers of
North Carolina? If yes, list all other NPDES permits, permit numbers,
dates, and names used to apply for them, or reason denied.
If yes: Permit,#,date,applicant name-NCG170418(1/1/18- 12/31/18)Polymer Group Yes xxxx
If yes: Permit,#,date,applicant name
No
14. Do you have, or have you ever applied for or been issued an Industrial
User Pretreatment Permit (IUP) to discharge wastewater to the sewer
collection system. If yes, list all other IUP permits, permit numbers,
dates, and names used to apply for them.
If yes: Permit,#,date,applicant name>
Yes
If yes: Permit,#,date,applicant name No )000c
15. Do you have, or have you ever applied for or been issued any other
Environmental Permits (for example; air, RCRA, groundwater,
stormwater, general, Non-Discharge, septic tank, etc.). If yes, list all
other permits,permit numbers, dates, and names used to apply for them.
If yes: Permit type,#,date,applicant name Yes XXXX
Air:
If yes: Permit type,#,date,applicant name
Stormwater -NCG170418(1/1/18- 12/31/18)Polymer Group No
If yes: Permit type,#,date,applicant name
16. Is a Spill Prevention Control and Countermeasure (SPCC) Plan
prepared for this facility?
Yes xxx
No
17. Is a Spill /Slug Control Plan required by the POTW, prepared for this
facility?
Yes xxxx
No
Title: IU Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SIU'sBerry Global/Permit#
0022Berry Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 6 of 268
Industrial User Wastewater Survey
& Permit Application
18. Do you have any underground storage tanks at your facility? If yes, list
contents and volume of each tank.
Yes
No xxx
19. Do you have any above ground storage tanks at your facility? If yes, for
each tank, list the contents, volume, whether the tank has any spill
prevention or containment devices, such as dikes, and procedures for
draining any containment devices.
One empty fuel tank with containment area Yes xxx # of Tanks 3
No
2 new tanks to be added.
20,000 gal each waste water storage with 22,000-gallon containment. Containment will
have controlled release discharge valve.
Title: IU Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SIU'sBerry Global/Permit#
0022Berry Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 7 of 268
Industrial User Wastewater Survey & Permit Application
PART II, Water Supply, Use, & Disposal Worksheet:
Water Used for: Water Avg. Max. M E Disposal Avg. Max. M E
gal/day gal/day e st gal/day gal/day e st
Source(s) a i Method(s) a i
s m s m
u at u at
re e re e
d d d d
(see Source List below) (see Disposal List below)
I. Process water City supply 144000 328400 x Sanitary w/o pretreatment 100800 288000
2. Washdown water Included in above x Same as above
3. Water into product Included in above x Evaporated 14400 18000
4. Air Quality Permitted units
5. Domestic-toilets, drinking, cafe 308700 City supply 6000 10000 X 2 1475 2500 X
6. Cooling water, Process NON-Contact
7. Boiler/Cooling tower blowdown City supply 14400 21600 200 200
8. Cooling water, HVAC City supply
9. Other:
Totals=> 164400 360000 Totals=> 116875 388800
Typical Water Sources: Possible Water Disposal Methods
l. City/ Public supply 1. Sanitary sewer, with pretreatment
2. Private wells,drinking 2. Sanitary sewer, without pretreatment
3. Groundwater remediation wells 3. Storm sewer
4. Private ponds 4. Surface waters of NC
5. Surface waters of NC, please identify 5. Evaporation
6. Include others if applicable 6. Land applied
7. To groundwater
8. Septic Tank
9. Waste Haulers(identify)
Title: 1U Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SIU's/Berry Global/Permit#0022/Berry Global Permit Application 12-5-I8.doc
Revision date: 12/30/97 Page 8 of 268
10. Water into Product
11. Include others, if applicable
Title: 1U Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/S1U's/Berry Global/Permit#0022/Berry Global Permit Application 12-5-I8.doc
Revision date: 12/30/97 Page 9 of 268
PART III, PRETREATMENT FACILITIES:
Are there any pretreatment devices or processes used for treating wastewater
before being discharged to the sewer? Check all that are present and describe.
No pretreatment facilities=>
1. Flow equalization Aerated equalization=>
NON-Aerated equalization=> xxx
Total volume of equalization(million gal.)_> .04 mgal
2. Activated Carbon Yes No * Describe any, if present.
3. Activated Sludge Yes No *
4. Air Stripping Yes No *
5. Centrifugation Yes No *
6. Chemical Precipitation Yes No *
7. Chlorination Yes xx No
8. Cyanide Destruction Yes No *
9. Cyclone Yes No *
10. Dissolved Air Floatation Yes xx No
11. Filtration Yes xx No
12. Flocculation Yes xx No
13. Grease Trap Yes _ No *
14. Grit Removal Yes No *
15. Ion Exchange Yes No *
16. Neutralize,pH adjusting Yes xx No
17. Other Biological Treatment Yes No *
18. Ozonation Yes No *
19. Reverse Osmosis Yes No *
20. Screening Yes xx No
21. Sedimentation Yes No *
22. Septic Tank Yes No *
23. Silver Recovery Yes No *
24. Solvent Separation Yes No *
25. Spill protection Yes xx No
List any others.
Title: IU Wastewater Survey&Permit Application
File name: hops://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SIU's/Berry Global/Permit#
0022/Berry Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 10 of 268
PART IV, CATEGORICAL INFORMATION:
1. When were operations started at this facility Facility start up date 1991
2. List all Standard Industrial Classification(SIC)codes for your facility.
These may be found on State Unemployment forms,tax forms,
accounting records, or from the Chamber of Commerce.
2297
i r 3. Has this facility ever been considered a Categorical Industrial User de
(CIU)as described by the Code of Federal Regulations(40 CFR)?
If yes, give complete 40 CFR number=>
No XXX
4. Are any other facilities owned and/or operated by your company
permitted as Categorical Industrial Users (CIUs) as described by the
Code of Federal Regulations (40 CFR)?
If yes please give name(s), location, and 40 CFR number. Yes
No
Title: IU Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SIU's/Berry Global/Permit#
0022Bery Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 11 of 268
PART IV, CATEGORICAL INFORMATION:
(continued)
5. Check any activities listed below that are performed at your facility:
Check 40 Industrial Activity Check 40 Industrial Activity
below CFR# below CFR#
467 Aluminum Forming 432 Meat products
427 Asbestos Manufacturing 433 Metal finishing
461 Battery Manufacturing 464 Metal molding and casting
431 Builders paper&board mills 436 Mineral mining and processing
407 Canned&preserved fruits&veg. 471 Nonferrous Metal,Form&Powders
408 Canned&preserved seafood 421 Nonferrous Metals Manufacturing
458 Carbon black Manufacturing 414 OCPSF,Organic Chemicals,Plastics,
411 Cement Manufacturing &Synthetic Fiber Manufacturing
437 Centralized Waste Treatment 435 Oil&gas extraction
434 Coal Mining 440 Ore mining and dressing
465 Coil Coating 446 Paint formulating
468 Copper Forming 443 Paving and roofing materials Mfg.
405 Dairy products processing 455 Pesticide Manufacturing
469 Electrical,electronic components 419 Petroleum Refining
413 Electroplating 439 Pharmaceutical Manufacturing
457 Explosives Manufacturing 422 Phosphate Manufacturing
412 Feedlots 459 Photographic supplies
424 Ferro allay Manufacturing 463 Plastics molding and forming
418 Fertilizer Manufacturing 466 Porcelain enameling
464 Foundries,Metal Mold&Casting 430 Pulp,paper,and paperboard
426 Glass Manufacturing 428 Rubber Manufacturing
406 Grain mills 417 Soap&Detergent Manufacturing
454 Gum&Wood Chemicals Mfg. 423 Steam Electric power Generation
460 Hospitals 409 Sugar processing
447 Ink formulating 410 Textile Mills
415 Inorganic chemical Manufacturing 429 Timber products processing
420 Iron&Steel Manufacturing 442 Transportation Equipment Cleaning
425 Leather Tanning&Finishing Others
Title: IU Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.coin/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SIU's/Berry Global/Permit#
0022/Berry Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 12 of 268
Wastewater Pollutant Checklist
Chemical Name EPA Check if Check if Check if Check if Concentration
Storet Present at Absent at Present in Absent in in Discharge,
Code Facility Facility Discharge Discharge if Known
(mg/1)
Acid Extractable Organics
2-Chloronhenol 34586 X x
2,4-Dichlorophenol . 34601 X x
2,4-Dimethylphenol 34606 X x
2,4-Dinitrophenol 34616 X x
2-Methyl-4,6-dinitrophenol 34657 X x
4-Chloro-3-methylphenol 34452 X x
2-Nitrophenol 34591 X x
4-Nitrophenol 34646 X x
Pentachlorophenol 39032 X x
Phenol 34694 X x
2,4,6-Trichlorophenol 34621 X x
Base Neutral Organics
1,2,4-Trichlorobenzene 34551 X x
1,2-Dichlorobenzene 34536 X x
1,2-Diphenylhydrazine 34346 X x
1,3-Dichlorobenzene 34566 X x
1,4-Dichlorobenzene 34571 X x
2,4-Dinitrotoluene 34611 X x
2,6-Dinitrotoluene 34626 X x
2-Chloronaphthalene 34581 X x
3,3-Dichlorobenzidine 34631 X x
4-Bromophenyl phenyl ether 34636 X x
4-Chlorophenyl phenyl ether 34641 X x
Acenaphthene 03405 X x
Acenaphthylene 34200 X x
Anthracene 34220 X x
Benzidine 39120 X X
Benzo(a)anthracene 34526 X x
Benzo(a)pyrene 34247 X x
Benzo(b)fluoranthene 34230 X x
Benzo(ghi)perylene 34521 X x
Benzo(k)fluoranthene 34242 X x
Bis(2-chloroethoxy)methane 34278 X x _
Bis(2-chloroethyl)ether 34273 X x
Bis(2-chloroisopropyl)ether 34283 X x
Bis(2-ethylhexyl)phthalate 39100 X xx .008
Butyl benzyl phthalate 34292 X x
Chrysene 34320 X x
Di-n-butyl phthalate 39110 X x
Title: IU Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SIU'sBery Global/Permit#
0022/Berry Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 13 of 268
Wastewater Pollutant Checklist
Chemical Name EPA Check if Check if Check if Check if Concentration
Storet Present at Absent at Present in Absent in in Discharge,
Code Facility Facility Discharge Discharge if Known
(mg/1)
Base Neutral Organics (continued)
Di-n-octyl phthalate 34596 X x
Dibenzo (a,h) anthracene 34556 X X
Diethyl phthalate 34336 X x
Dimethyl phthalate 34341 X x
Fluoranthene 34376 X x
Fluorene 34381 X x
Hexachlorobenzene 39700 X x
Hexachlorobutadiene 34391 X x
Hexachlorocyclopentadiene 34386 X x
Hexachloroethane 34396 X x
Indeno(1,2,3-cd)pyrene 34403 X x
Isophorone 34408 X x
N-nitroso-di-n-propylamine 34428 X x
N-nitrosodimethylamine 34438 X X
N-nitrosodiphenylamine 34433 X x
Naphthalene 34696 X x
Nitrobenzene 34447 X x
Phenanthrene 34461 X x
Pyrene 34469 X x
Metals
Aluminum 01104 x <1
Antimony 01097 x
Arsenic 01002 x x <0.005
Beryllium 01012 X
Cadmium 01027 x <0.001
Chromium 01034 x x <0.002
Copper 01042 x x 0.139
Lead 01051 x x 0.0125
Mercury 71900 x x <0.0002
Molybdenum 01062 x x .004
Nickel 01067 x x 0.007
Selenium 01147 x x <0.005
Silver 01077 x x <0.0025
Thallium 00982 X
Zinc 01092 x x 0.55
Title: IU Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SIU's/Berry Global/Permit#
0022/Berry Global Permit Application 12-5-I8.doc
Revision date: 12/30/97 Page 14 of 268
Wastewater Pollutant h eChecklist
kli st
Chemical Name EPA Check if Check if Check if Check if Concentration
Storet Present at Absent at Present in Absent in in Discharge,
Code Facility Facility Discharge Discharge if Known
(mg/1)
Other Inorganics
Barium 01007 x x
Chloride 00940 x x
Cyanide 00720 x x <0.005
Fluoride 00951 x x
Purgeable Volatile Organics
1,1,1-Trichloroethane 34506 X X
1,1,2,2-Tetrachloroethane 34516 X X
1,1,2-Trichloroethane 34511 X X
1,1-Dichloroethane 34496 X X
1,1-Dichloroethylene 34501 X X
1,2-Dichloroethane 34531 X X
1,2-Dichloropropane 34541 X X
2-Chloroethyl vinyl ether 34576 X X
Acrolein 34210 X X
Acrylonitrile 34215 X X
Benzene 34030 X X
Bromodichloromethane 32101 X X
Bromoform 32104 X X
Bromomethane 34413 X X
Carbon tetrachloride 32102 X X
Chlorobenzene 34301 X X
Chloroethane 34311 X X
Chloroform 32106 X xx .02
Chloromethane 34418 X X
cis 1,3-Dichloropropene 34704 X X
Dibromochloromethane 32105 X X
Ethylbenzene 34371 X X
Methylene chloride 34423 X X
Tetrachloroethylene 34475 X X
Toluene 34010 X X
trans 1,3-Dichloropropene 34699 X X
trans-1,2-Dichloroethylene 34546 X X
Trichloroethylene 39180 X X
Trichlorofluoromethane 34488 X X
Vinyl chloride 39175 x X
Others
Xylene X X
Title: IU Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/S1U's/Berry Global/Permit#
0022/Berry Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 15 of 268
Data Summary Form
Town of <= Receiving POTW
Moores-
ville
LP006 <= Receiving NPDES #
<= Specific Sample Location!
Pipe #01 i.e., Give IU Name, IUP#, and/or pipe#
BOD TSS Ammonia
Lab => Statesville Laboratory performing analysis =>
Analytical
MDL => Laboratory Method Detection Limits =>
Notes => Notes =>
Q = Flow
Sample Date Notes about Sample M = Metered Conc. Results Conc. Results Conc. Results
ID, or Sample E = Estimated from Lab from Lab from Lab
Count Collected
mgd gal/day <? mg/I <? mg/1 <? mg/1
•
1 2-12-2018 11,900 48.8 79 22.85
2 _ _
3
4 -5
6
7
8
9
10
11
12
etc
TNS => Total number of samples =>
Max. value => Maximum data value (mg/1) _>
Title: IU Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SIU's/Berry Global/Permit#0022/Berry Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 16 of 268
Avg. (use 1/2 BDL) _> Avg. data value, Include BDL values as 1/2 detection limit =>
Data Summary Form
ToM <= Receiving POTW
LP006 <= Receiving NPDES #
Pipe #01 <= Specific Sample Location!
i.e., Give IU Name, IUP#, and/or pipe #
Arsenic Copper Chromium Cadmium COD Copper
Lab =>
MDL =>
Notes =>
Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results
ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab
Count
<? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1
1 <0.005 .139 <0.002 <0.001 .139
2
3
4
5
6
7
9
10
11
12
etc
TNS =>
Max. Value =>
Title: IU Wastewater Survey&Permit Application
File name: hops://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SIU's/Reny Global/Permit#0022/Berry Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 17 of 268
Avg. (use1/2 BDL)_>
Data Summary Form
ToM <= Receiving POTW
LP006 <= Receiving NPDES #
Pipe #01 <= Specific Sample Location!
i.e., Give IU Name, IUP#, and/or pipe #
Cyanide Lead Mercury Nickel Silver Zinc
Lab =>
MDL =>
Notes =>
Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results
ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab
Count
<? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/I
1 <0.005 .007 <0.0002 .0058 <0.0025 .55
2
3
4
5
6
7
8
9
10
11
12
etc
TNS =>
Title: IU Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SIU's/Berry Global/Permit#0022/Berry Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 18 of 268
Max. Value =>
Avg. (use 1/2 BDL) =>
Data Summary Form
<= Receiving POTW
<= Receiving NPDES #
<= Specific Sample Location!
i.e., Give IU Name, IUP#, and/or pipe #
Other Other Other Other Other Other
Lab =>
MDL =>
Notes =>
Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results
ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab
Count
<? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1
1
2
3
4
5
6
7
8
9
10
11
12
etc
Title: lU Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/S1U'sBerry Global/Permit#0022/Berry Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 19 of 268
TNS =>
Max. Value=>
Avg. (use 1/2 BDL)_>
Title: IU Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SN'sBerry Global/Permit#0022/Berry Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 20 of 268
Industrial User Wastewater Survey
& Permit Application
Part V, Waste Reduction Information:
State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial
Users to include a description of current and projected waste reduction (pollution
prevention) activities. The codes listed are standard EPA codes found on Toxic Release
Inventory and other environmental forms. Please check all applicable codes for your
facility related to wastewater discharge.
Current Projected Code Description
W 13 Improved maintenance scheduling recordkeeping, or procedures
W 14 Changed production schedule to minimize equipment and feedstock
changeovers
W 19 Other changes in operating practices (explain briefly in comments)
W21 Instituted procedures to ensure that materials do not stay in inventory
beyond shelf-life
W22 Began to test outdated material-continue to use if still effective
W23 Eliminated shelf-life requirements for stable materials
W24 Instituted better labeling procedures
W25 Instituted clearinghouse to exchange materials that would otherwise
be discarded
W29 Other changes in Inventory control (explain briefly in comments)
W31 Improved storage or stacking procedures
W32 Improved procedures for loading, unloading and transfer operations
W33 Installed overflow alarms or automatic shutoff valves
x W34 Installed secondary containment
W35 Installed vapor recovery systems
W36 Implemented inspection or monitoring program of potential spill or
leak sources
W39 Other spill and leak prevention(explain briefly in comments)
W41 Increased purity of raw materials
W42 Substituted raw materials
W49 Other raw material modifications (explain briefly in comments)
W51 Instituted recirculation within a process
Title: IU Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SIU'sBeny Global/Permit#
0022Berry Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 21 of 18 j
Industrial User Wastewater Survey
& Permit Application
Current Projected Code Description
x W52 Modified equipment, layout, or piping
W53 Use of a different process catalyst
W54 Instituted better controls on operating bulk containers to minimize
discarding of empty containers
W55 Changed from small volume containers to bulk containers to
minimize discarding of empty containers
W58 Other process modifications (explain briefly in comments)
W59 Modified stripping/cleaning equipment
W60 Changed to mechanical stripping/cleaning devices (from solvents or
other materials)
W61 Changed to aqueous cleaners (from solvents or other materials)
W62 Reduced the number of solvents used to make waste more amenable
to recycling
W63 Modified containment procedures for cleaning units
x W64 Improved draining procedures
W65 Redesigned parts racks to reduce dragout
W66 Modified or installed rinse systems
W67 Improved rinse equipment design
W68 Improved rinse equipment operation
W71 Other cleaning and degreasing operation(explain briefly in comments)
W72 Modified spray systems or equipment
W73 Substituted coating materials used
W74 Improved application techniques •
W75 Changed from spray to other system
W78 Other surface preparation and finishing (explain briefly in comments)
W81 Changed product specifications
W82 Modified design or composition of product
W83 Modified packaging
W89 Other product modifications (explain briefly in comments)
W99 Other(specify in comments)
Comments (Please list corresponding code)
Title: IU Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SIU's/Berry Global/Permit#0022/Berry
Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 22 of 268
Industrial User Wastewater Survey
& Permit Application
_ _ _ . . -�
}( r4 - AVM 3>IS1,43d
-
\ \ / • / 'I1\-') j
1a ) I
t g - e- I .
\`\\ i t I 'in ,\4 I a it I
i
iiT - Iiilllin I 11
_J ' -L.,ti / --- g..: <,...:.., --_.,__ ,_. 1.,..... ., ... illb.
AEI
{-71--111.1s1—,-1
}
MN ile
. . :: f IV /
i i e ! it
•
¢ ! E I UTILITIES PLAN 1 Draper Aden Associates
Z 111! III i ` 1 Berry Plastics New Spinlace Line : -".^� ----..
Proposed addition to facility
Title: IU Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SIU's/Berry Global/Permit#0022/Berry
Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 23 of 268
Industrial User Wastewater Survey
& Permit Application
F
tt
i - .. . ,V k Y' , -
(' --
� \ ;'; _ - _ - ii
1 A
\...1. -v,1.--,.. 0-\.,,/ : \
_ -!) .\ _ -_
!ia" « . 1 i ! \ �_....
5
. i. O‘P'. 1 • _ %•
1
2 l l ilkp I r l UTILITIES PLAN 2 Draper.Aden Associates
S ! t d . J Bent'Plastics New Spinlace Line - _ •
Proposed addition to the facility,
Title: IU Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.corn/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SN'sBerry Global/Permit#0022/Berry
Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 24 of 268
Industrial User Wastewater Survey
& Permit Application
________ --F41AZEPPA ROAD —
---- cam i 1 1 1
�� ~________� PGI Drainage Lines are in Gray. Sample
-,._ ---�- TEAMPoint on Excellence Way at Pipe#1.
t �. -
WATBR ]....._-, .f:'v.;T_..
TOWER l 0 Fill
BATRE00 ,:
. •
�.�t. � '
C iw alb S lh,daum. \.:
Tuph u 1 ~~ ,,sm l
�� I;ODU S 'P1 !(fDbIS
1 r
PARKING LOT — ''
o
JRi '
f,CAFETERIA , \ , , i
. I DRAINS v
0 -
. BArRROOMS /
1 Illar. ______ri \
• �.•-• TOE OF SLOPE '
2 totalizers at the 2 fire pumps ' -- - -- ./ • .,
CI Ylro R;wp�aeia a r. i
r.
.,KM �`\
_pr—c-------
1 MESE PORPI _ 1 t i
i. 1
\ \ EXCELLENCE WAY
Existing site plan
Title: RJ Wastewater Survey&Permit Application
File name: hops://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SIU's/Berry Global/Permit#0022/Berry
Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 25 of 268
i
Industrial User Wastewater Survey
& Permit Application
L\ (f MA7FPPA Rf1�A9
1 � WASTE % 1 1 I r
I OIL TANK
I ` OIL STORAGE BARRELS DRAM
TRACES sroEos
it
i
�.
WATER IL
ITOFU/ �� \� nanr O� ��, s•
-D +r+ litl.1 t r. •1 , ATHR00 j�yy
T I ( . S '4 ... Fit ..//!! 1 .. 1 r ,...,
z .... ;g!
1n^ .4.a 0 }pl 1fQeea.e 3 - fiechanre ' .if I BAtERoald9 '..%: .1
6.
PAI�IN �..� y11012 I I • ,
}
a _� I
;ET A lMIMI —� tot .#1 ( ° BATHR40MRAINB 1 in 1.1. .'
/ Iris
Eir
r(-
1%lk,,,, ° '' PARKING LOT c
.--'TOE Or SLOPE ��; A
t
mil'• ``
similli1 p01Jp
•1. S1 SAHPLB roan •!'
- II.r. VO LINES TO POTW
l r�r1 EXCELLENCE WAY
1
t
STORM WATER AROUND PLANT
\ TORM WATER EXIT IN G SENT TO SETTLING PONDS
\FROM PARKING LOTS
POLYMER GROUP INCORPORATED
Existing site plan
Title: IU Wastewater Survey&Permit Application
File name: https://townofmooresville-my.sharepoint.com/personal/ebrackett_mooresvillenc_gov/Documents/Documents/SIU'sBerry Global/Permit#0022/Berry
Global Permit Application 12-5-18.doc
Revision date: 12/30/97 Page 26 of 268
S.,,,,,,j • , IA ‘
1 1.. 10763 r
......;405.1e.04....i
FT FROM BUILDING
111 VALVE.
NE BO%)AND
Cn 4 o 1
S FOR /
rEXISTING BUILDING' ,i-a z; i 5
t/
•Fil 03 I I I
. • .
0 1
it t i t 1
TERMINATE NEW SANITARY 0 • i 11 A
SEWER PIPE 5F-1'FROM a) k - - •
BUILDING.SEE PLUMBING/MECHANICAL
PLANS FOR CCNTINUARON/
''
!
•i
ray.°4 11.2.,i
';IF'. RS r osiii,!,,,:. - •
F eig•;.oti ,Ii; l'..--.,:i / /
ll
; 1 • 1 'I f.,', ,,,14,1i. ' ' i '` ' ' ' '' '' '' .‘ ' ' - a) 3 :
1 iii•
.g 47.51Y-8"DIA. ;, ,_ ..„,„/ , •
'n % s•
4%)
11 .. ,ARN,2A.,,,.. k
,, I 013.57%
:.
.`k'S
.•
,I, I
7 1 is ', '4 .0,--'\ i p
,.
41 ,„....• gral/ASEVEINCIIRA„sis1
W / •
/3,,' ,
' z ' SEE DETAN_SHEET DT-02 !
-,.. -- --- -\--- IL
N
\ ..-1 ',::',,N::•.,,N,:`,,•.,,,
II,'.. '2,//1 __--------..s-• rs,-‘ • '..,s', ...'','\
-----------.7-",„..4„.1‘, 1 / '' ''- ----
_ :: i ...-71-.'.!---_.-.7 __= ...--=-----
•_.4_99,_.,___
---------------,-
! / 4'DIA.SSW• -- \ c•an",,,t <` ,// II
//'i STA=10+52.5 ..„.
4, •
-89S--._ -/7:‘‘• s ,6 , Il//
INV.IN(W) 694.50-.... - ---- ,;'''.. , 114.9LF-8'DIA. '
.04C \ '1' ..
/.
, , .. ,
• .' SANITARY SEWER ---•-____- ----"-..-,,_,...._ ..____.,..,...... .-''''•-..t
-- _ , „.„...„...2,1----- ....•- / I
...,... ____
-, 05.22X
/ /
SS1111#2 ,,,;,,', -
'' 5'DIA.SSIAH
/:'4 _> „ ,- _- .. ,•-- --
STA-11+87.4'-.- ..1„,, -- , - „,„/o-EXTSTING SANITARY SEWER.7..".-_,---;;:4599.:: S,1-2..:::-.17: / i
-.7---:::-` A
RIM.894.5 - , , Y . ....- :- ::-‘-- -_-_-_-_-----L NEW SSMN(DOGHOUSsQ TO ::.---17-:::-:-:::::- i <
INV.IN 00-588.00 , z
...- _ --_____-
• ‘•. INV.OUT(088 ,F,..,':e., \
..‘ 4---,..'''...---•.--- __- -- --- SEE DETAIL,SHEET DT-01 e -._ --, ---..., / -I :5
3'°° <"./.
. -
‘ ....,
`,.• : ...;-,r-- \ --,1 • ---.- ----_-/
<•
. • ,,:;',..••r.f-r-
..,....FLOW METER NOTES: Z 0 IT-
,. THE NEW FLOW METER SHALL BE A FLOW METER BY TELEDYNE),,,,, --"...--....-*..- .--...- ;,,••SANITARY SEWER - \,-- _INV.OUT(S).874.25 e''.' ,,-- ''- -„-_--.:.'re."'.
ISCO IN A NEMA 4%ENCLOSURE WITH A RENet BUBBLER < ---I Cr
0
MODULE.FOR OPEN CHANNEL FLOW MEASUREMENT. THE _I Z
i '`,, ''''INV.OUT(E)-UNKNOWN ( „...- . , ,.... --7,
BUBBLER UNE 9IALL NOT EXCEED 50 FEET IN TOTAL LENGTH.
, -, ....- _-".„....-'SDR-26 PVC
a..
i ) ----- • --- - - -.EX INV.IN(N)-UNKNOWN _.'''' „-,#.11----.7--,/, INSTALL BUBBLER LINE INSIDE 2'PVC CONDUIT FROM FLOW til
•
I ,-,-,....'
METER TO TRAPEZCIDAL FLUME 2"FRP TAP. SEAL CONDUIT AT V) ›-
, .,.
."' SUPPLY UNE BOTH ENDS WITH DUCT SEAL AFTER 1/4'TUBING IS INSTALLED. Li CC >
-----.--:::-:$0.:-77------.-.-., --1 -".›,-n-C WA ,„
''/ - CO
17- CC Lu
- '" , , TUBING BURIED 24'MIN. Lij.,_ sir
--.-•-•'-.----...---;;;------- ::,-;....Z-7--..-1----- -,.1-: -----' -- ---- -/---•-- ._
--..--:_:--2:----,;.:-•••-:...-'_,-
SS1ill
... -*••2, _ _W/FLOW METER AND -----_ .Ex.sg3,4,4 D CO 2
- CONTROLS WITHIN
,-- ,--- .
• • _--APPROVED ENCLOSURES /STA.13+12.5
REVISIONS
4'DIA.SSIAH ---- .' , .... , - RIM EL.574.24
, ....______„,‘ ',,, .• r •/EXISTING PI" I NEW NV.IN(0..869.70''''- APFuL13,2919
STA..12+47.4 _ , ,
°
... `,_,,' I EX.INV.IN DO..860.64 RELEASED FOR BIDS
i
INV.IN(V).873.00 „'
/ ,..,_ i,.-EX N.OUT(EY.866.94 NOT RELEASED FOR
NV.IN(N) 873.00 . / '1 / . ------a CONSTRUCTION
,,,.
i 5" CRAP. 7i" -OftNi-P--_
-elfAll!.- A APR_26.2014
3 NV.OUT(0..571.22 -. // PVC"j-sms-VITIAARYSDR-26 -.-__...--'
SEWER 01.8X / •
,C).9.---r---. 100%DESIGN-ISSUED
4 •--- _ ....
• • FOR CONSTF6JCTIGN
/
-1-..k ...•, 1.‘44 13+12 I •...,--• -
A
'.• „, r ,FLOW-METER
!FCONNECT NEW SANITARY --,-
DIA.PLOW-METERING Ill
.SENER TO EXISTING SSIAH cschoh. IblV
„ STA..12+77.4' 23.4LF-rDIA.
RIM,•876.90 SDR-26 PVC ,.;
..87060 EXCEL.LE_NCF ! ,...ANF
cssila!t
s,
INV.IN(110.870.60 SANITARY.,. X
INV.OUT(0 . SEWER 01.8 I
SEE DETAIL.SHEET DT-02 .......,,S+,• 11.7LF-8-DIA.SDR-26 PVC
SANITARY SEVER 02.14X
\ -
52.—.'. _' ___.._42__ $ ROMEO ri:
Oft.1111V .011
'I
CHECKED 111-.
,.. —,-:-_—_.
t — -—.-.=--17'-,-.7;Ft."834,-T.7.17.-..::... ,-----..--......,....-7.--...,..—...:. GAR
GRAPHIC SCALE '''7--1''7-'-''''-'7,11114''.1'''-.--=4,-411,-"v-----LS,7-4,7----- -- vii -4 --lo - ___,iii,___:,_ itic=3:42Z:2.:AL .______ . ._____
AS SHOWN
1 • ! ? 1' .
SSAINS5 , .
OATE
APRIL26.2418
i iiNFEETI
4'DIA.S9AH
STA13+00.8 .
RIM..875.00 NultiE11-
17090520-01
EX.INV.IN(0)=870.15 ..
4
1 INV.OUT(N) 869.95 1
1, CU-02
. ,
_- I. ..,, L. AL ,I /�f c 9 L I 8
r
H H I I"---. F-1 H H_n M H H H o
a
/ St
z El
g r
�-� — i H ) H Q-I H r J H H H
1s
t 1
D
H H H H - H .. nn ri H H o
e ,an aS A+aNueS pu4aa3 - - - - i
N -� n
£
T
H-i ■ H I--I H H _ .t—,g g� r, �—+ ._�_mot
rea15044P$�Purro,o,eWn ..,�.ya
-i:
yy
P1nd,.S prnvo,aWfl deaO.EL o ��A .BP ,o,aW( • ,IsksmIlls.:*-14=L-
❑ lid puno,S u1 TT 999
.-I ,aleM ssaao,d / \ nc. a�
lk a� er,
reels 044oS.8 Dunms,epun
H H F-ti H �--� � u .. .. �,
I i
—1 c
6 OOO az
fue.L Oaay
PINS D4 4�S.0 PUrwii,ePUf1 � /•.
CI 0
H H H w V--1 H H e-.- H --_
H
Z� H
H - oAd.4 Purw,&apun /
J H B AH H H . /
CA.., I m I .w.am 1,.1.a.
I. ..�, I Z I I b 1 5 I. 9 ] L I 8
GRADE 12" VARIES VARIES VARIES "'•.,
I I—III—)I IIII—III I uF 3;` BOLTED CONNECTIONS SHOWNJUNCTI ...
'1—III-7 77—I 11-1 I I I 1 I Pi it fill
PRECAST CONING t BOX MAY BE i 10763F;
EXISTING w STANDARD MANHOLE =.Nap:,tJ1O1�:•'
VALVE BOX rc FRAME AND COVER q OS�,_
PAVEMENT �+n I- , -- •IDA..A y,�W
E EXISTING -� <
c> PAVEMENT .._� �_ ,,�i 1.
-
lll-
3'-0"MIN. _ I ® I ,a j 12 1 = S
V Pa CIA I WALL AND SLAG ' h
iii
2'TYP.---1 Tit ( 4000 PSI aµcSPNgia 1 RO CF gn6cDeY V tl
OR 68 11
VDOTNSTONE .-/f„ .', 2"MIN. REINFORCED B^ -� 1 MANUFACTURER O ;
� ,� I IiL I % /� I4 CONCRETE o > > 1
'i!' �•• fit. •t— iI • / L I o
Ia I l i
y� NOTES:
R I I. GENERAL SCHEMATIC SHOWN. TRENCH CASTING THICKNESS.STRENGTH, I e e ';
`V II /Ii ` DEPTH AND SEATING WIDTHS WILL VARY BASED ON MANUFACTURER ^l�
�\i\Y\ �\\ /�/i��j/\��%�%�\/\�\j% j SELECTED. EL—1 7— —)__rI—� ., y x
�/ N.
2.TRENCH DESIGN AND GRATING AND FRAMES SHALL MEET OR EXCEED HEAVY , ✓•
UNDISTURBED + $44i DD
GATE VALVE SOIL OR BEDDING DUTY LOAD DESIGN FOR HEAVY TRUCK TRAFFIC. w • '. ' . e lad ffg
> SLAB REINFORCING ,
BY JUNCTION BOX TRENCH DRAIN DETAIL NOTES: MANUFACTURER -111
1. JUNCTION BOX TO MEET CURRENT
TYPICAL GATE VALVE INSTALLATION DETAIL 03 'E. ail;
NOT TO SCALE .. 1..1
NOT TO SCALE REQUIREMENTS AST C . ^
2. CONCRETE TO BE 4000 PSI MINIMUM Fix
PLAN VIEW COMPRESSIVE STRENGTH. S CTION VIFW
3. ALLREQUIREINFORCINGREMENTS
STEEL A MEET CURRENT /���
OF ASTM A-615. Q
.I , 6 5 �__ 4___.. ,_._-3 �, _ ' TYPICAL JUNCTION BOX DETAIL
.,m..� +N,...LW ww.I7 NOT TO SCALE
Me TIIP LIFT WHOLE CAST IRON LID TO BE MARKED C.O. ADAPTER AND PLUG
APPROPRIATELY 12"x12'x4" THICK CONCRETE SLAB w/(1) {M4
-
-
FINISH I ALL AROUND
GRADE
POINT Of MEASURCIV"T •,... .�L BASE MOUNTING FLANGE —I.5'TYPE 5-9.SB N '�� :' __ _ .
j 1 -I.5'ttPE 5-9.58 - _- -
Y a' 1® 1a . •
I • 03
1 ;1 T '"_ �� B.0•AGGREGATE u ��
ev ,+`• ..........
------.......... ,e -BASE COURSE _ w
- ff COMPACTED
LS-, .--i--"""'--'i I SUBGRADE > CAST IRON VALVE BOX
,11 ,
\\ NOTES: PVC
F ,,,�, Goa TOP HINGE
r
0
I I. SUBGRADE AND BASE TO BE COMPACTED TO REQUIREMENTS OF NCDOT - -- 45'PVC BEND
CLAMvlEv - ROADWAY DESIGN MANUAL-LATEST EDITION.
2. BITUMINOUS MATERIAL.SHALL CONFORM TO THE LATEST ' MAIN LINE PVC WEE
LOCAL D.O.T.SPECIFICATIONS. 1 Z
r OPT CIIPLDIG l■ J O
E IJ—T E 3. ALL WORKMANSHIP SHALL CONFORM TO THE FICATI LOCAL / �" ■ �- O
,, Trv¢.L SURFACE GRADE D.O.T.STANDARDS AND PERFORMANCE SPECIFICATIONS. Y: PER FOOT MIN. m U
b Y SIMILAR COMPATIBLE PIPE GRADE, _
1,-1 I I—fTl„ ;I ,I �I 1�—I 1 I—I 'BP''B AI- MATERIAL J cc
"=11111111 C 7 I-III=11' ASPHALT PAVEMENT STRUCTURAL SECTION Z
4-111- TYPICAL CLEAN OUT INSTALLATION IN GRASS DETAIL NiN } J
NOT TO SCALE NOT TO SCALE (f) ›.-
D (,k- -_3 D JCC 5
co
Q CC LEY
PROVIDE 1/2" FOAM CI CO 8
6.6' 6'3 I 4 PAD BETWEEN BASE OF REVISIONS
B FRP MH BASE AND CONCRETE APRIL REVISIONS
JJII. r� FRP MANHOLE MANHOLE BASE BALLAST SLAB. RELEASED FOR eIOs
C � J I C NOT RELEASED FOR
•
}
�y — CONSTRUCTION
' _ _ 10PA DESKYI•ISSUED
i — II • FOR CONSTRUCTION
P.
`i( -, #4 REBAR ON 11' CENTERS
6 ls1 T •
0 Elev.870.6 r .;1 B N • -
zvz•i
. 6'-5 3 B• I IMAM SY ACA
ELEVAltON VIEY I
// o G INL D DP s 10' Dia. x l' THICK #57 STONE BASE °E....„OAR
CONCRETE MANHOLE IRACDl R11N 01N 05 . DEGREE N 1 05 01Z 7 e
BASE BALLAST SLAB, ,NwAm�oana b PRDn1G END AD0raas.e.9UD5.R12000 TUBI A 8' Dia. x 18" THICK 4000 PSI CONCRETE gp
A
(SEE DETAIL) uEm.+T+D nA„DR,GG 1l£N1N5)(mDNO PAD LEVEL TO 1/8" AND TROWELLED SMOOTH. DATE
+) FLOW 5 FROM(EFT TO NIGHT N-NB-D-BWMLfiO-tP6-M-ER-BL-M-N �' VAV
APRIL 26.2018
2' B"� "�"NOT °'G E 'W Rc f`^R snilI CONCRETE MANHOLE BASE BALLAST SLAB 170 520-01
y _. 8 L_._.T__._. I 6 1 s T 4._ I _ _- 1 2 I + _
FS NOT TO SCALE
DT-02
DISCHARGER MONITORING REPORTING FORM • .
POTW NAME_> Town of Benson WWTP POTW NPDES# - NC 0020389
Chicopee, inc.,subsidiary of Berry
lUP NAME=> Global,Inc. IUP Number 0001
(UP Effective Date June 1,2017 • Pipe Number 001
(UP Expiration Date December 31,2021 IUP 40 CFR# N/A
Sample Date March 5,2018
Sample Flowrate 0.273 <=MGD
Monthly Average Flow 0.271'<=MGD
Daily Max Flow 0.361540009 <=MGD
Daily Max Mass Monthly Average'
Concentration units Limits Mass Limits units
1 SOD mg/1 90.39 90,39 Lbs/day
2 TSS mg/I 79.46 79.46 Lbs/day
3 TEMP 12 °C - - -
4 PH 6.5 s.u. - -
5 Ammonia mg/I 0.23 0.23 Lbs/day
6 Bis(2-ethyihexyl phthalate ugh 0.0253 0.0253 Lbs/day
7 Chloroform ugh 0,0100 0,0100 Lbs/day
8 Copper ugh 0.0046 0,0046'Lbs/day
9 Lead ugh 0.0088 0.0068 Lbs/day
10 Molybdenum ugh 0.0023 0.0023 Lbs/day
11 Nickel 0,0023 0.0023 Lbs/day
12 Nitrogen,Total mgh 0.56 0.56 Lbs/day
13 OII and Grease 8 mg/I - - -
14 Phosphorus mg/I 0.73 0.73 Lbs/day
15 Zinc ugh 0.36 0.36 Lbs/day
TREND ANALYSIS OF DAILY FLOW
Chicopee, Inc., subsidiary of Berry Global, Inc.
Benson, NC
DATE DAILY FLOW Temp C
3/1/2018 237000 21
3/2/2018 264000 22 •
3/3/2018 26958D 28
3/4/2018 245000 19 •
I
3/5
/2018 273000 23
3/6/2018 290000 21
3/7/2018 331000 25
3/8/2018 216610 18
3/9/2018 199000 18 i
3/10/2018 212000 17
3/11/2018 218000 19
3/12/2018 330000 21
3/13/2018 361540 16
3/14/2018 290000 18
3/15/2018 359000 19
3/16/2018 240000 20
3/17/2018 204000 18
3/18/2018 212300 21
3/19/2018 266000 20
• 3/20/2018 320000 25
3/21/2018 235000 20
3/22/2018 260000 18
3/23/2018 274940 19
3/24/2018 283000 19
3/25/2018 301000 19
3/26/2018 267000 19
3/27/2018 290000 19
3/28/2018 327350 26
3/29/2018 297000 29
3/30/2018 324000 27
3/31/2018 345000 24 •
:Averages 270,583 •
OF MOO p
O
tOtit
.E1VIIVE'
December 27,2018
Mr.Steve Ford/Production Manager
Berry Global
111 Excellence Lane
Mooresville, NC 28115
Subject: Transmittal Letter for Industrial User Pretreatment Permit(IUP 0020)
Dear Mr. Ford:
This Permit is being issued to Berry Global (IUP# 0020) is enclosed. This is a new permit and
should be read carefully and understood. This permit is effective July 1,2019 and will expire
June 30'1',2024 and is issued pursuant to the requirements of North Carolina General Statute 143-
215.1 and local Sewer Use Ordinance and the Pretreatment Program.
Please read this permit carefully.
If any parts,measurement frequencies,or sampling requirements contained in this permit are
unacceptable to you,you have the right to an adjudicatory hearing upon written request within
(30)days following receipt of this letter. Unless such demand is made,this decision shall be final
and binding.
Sincerely,
AtiA
Eric Brackett
Official for the POTW
(Local Pretreatment Control Authority)
cc. Jamie Levis,Environmental Compliance Supervisor
Jeff Campbell, Environmental Compliance
enclosure: IUP#0020
Town of Mooresville, RRWWTP
Control Authority and/or Municipality
PERMIT
Industrial User Pretreatment Permit(IUP)
To Discharge Wastewater Under the
Industrial Pretreatment Program
0022 N/A
IUP Number 40 CFR Category(if Applicable)
In compliance with the provisions of North Carolina General Statute 143-215.1, any
applicable federal categorical pretreatment regulations, all other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management
Commission, and the Control Authority and/or Municipality Sewer Use Ordinance. The
following Industry, hereafter referred to by name or as the permittee:
Industry name,permittee:
Berry Global
Facility Located at Street Address
111 Excellence Lane
City
Mooresville
State,Zip
North Carolina, 28115
is hereby authorized to discharge wastewater from the facility located at the above listed
address into the sanitary sewer collection system and the wastewater treatment facility of
the Control Authority and/or Municipality listed below:
IUP Control Authority and/or Municipality WWTP name:
Rocky River Wastewater Treatment Plant
NPDES Number:
NC0046728
WWTP Address:
369 Johnson Dairy Road
City,State,Zip
Mooresville,North Carolina, 28115
in accordance with effluent limitations, monitoring requirements and all other conditions
set forth in Parts I,II, and III of this Industrial User Pretreatment Permit(IUP).
Effective date, this permit and the authorization to discharge shall become
effective at midnight on this date:
July 1, 2019
Expiration date,this permit and the authorization to discharge shall expire at
midnight on this date:
June 30th, 2024
is -a o- � g _ (4010, a-C
_O
Date signed sn mpliance Supervisor-Jeff
Cam ell
Date signed Environmental Compliance Officer-Eric Brackett
Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
IUP, PART I, OUTLINE:
A.) IUP Basic Information
B.) IUP Modification History
C.) Authorization Statement
D.) Description of Discharges
E.) Schematic and Monitoring Locations
F.) Effluent Limits & Monitoring Requirements
G.) Definitions and Limit Page(s) notes
A. IUP Basic Information:
Receiving Control Authority&WWTP name: POTW NPDES#:
Rocky River Wastewater Treatment Plant NC0046728
IUP Name: IUP Number:
Berry Global, Inc. 0022
IUP Effective date: Pipe Numbers list all regulated pipes:
July 1, 2019 001
IUP Expiration date: IUP 40 CFR#(if applicable),or N/A:
June 30, 2024 N/A
B. IUP History. A Complete Permit History is required):
Effective Renewal or Description of changes over previous IUP.
Date Modification
July 1,2019 New Permit Berry Global
EB
2
Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
C.) Authorization Statement:
1.) The Permittee is hereby authorized to discharge wastewater in accordance
with the effluent limitations, monitoring requirements,and all other conditions
set forth in this Industrial User Pretreatment Permit (NP) into the sewer
collection system and wastewater treatment facility of the Control Authority
and/or Municipality.
2.) The Permittee is hereby authorized to continue operation of and discharge
wastewater from the following treatment or pretreatment facilities. These
facilities must correspond to the treatment units listed on both the application
and inspection forms.
IU Treatment Units
List all Treatment Units: Descriptions:
(2)20,000 storage tanks Treatment system consists of(2)20,000 storage tanks with
metered flow.
Sludge dewatering Plate and frame filter press
Flow Meter Flume with flow meter and controls
pH&Temp.Meter Meter with continuous monitoring
Sampler Refrigerated composite sampler
Remote Information Antx
3.) The Permittee is hereby authorized to, if required by the Control Authority
and/or Municipality and after receiving Authorization to Construct (A to C)
from the Control Authority and/or Municipality, construct and operate
additional pretreatment units as needed to meet final effluent limitations.
D.) Description of IUP Discharge(s):
1. Describe the discharge(s) from all regulated pipes.
Pipe # 001, Description of Discharge: Berry Global is a 4" force main that
travels to the south end of the building where it transitions into a gravity fed 8"
PVC sanitary sewer line.
The products are "spun-bond" fabrics which is melted polypropylene extruded into a
fabric web. A new water entangling process will be added to the site that is a water-
based process for making industrial wipes.
E.) Schematic and Monitoring Locations:
The facility schematic and description of monitoring location(s) given below must
show enough detail such that someone unfamiliar with the facility could readily find
and identify the monitoring location(s) and connection to the sewer. Include and
identify all regulated pipes.
4
Receiving POTW name=> Mooresville IU name=> Berry Global,Inc.
IUP, Part 1 Section F:
Receiving POTW NPDES#=> NC0046728 IUP#_> 0022
Effluent Limits and Monitoring Requirements Effective date for these Limits=> 7/1/2019 Pipe#=> 001
Expiration date for these Limits=> 6/30/2024 40 CFR#_> N/A
The Permittee may discharge from this specific if not applicable put N/A
Pipe number according to these specific dates, THE LIMITS ON THIS PAGE ARE,(Check one below):
LIMITS for ENTIRE permit period=>
effluent limits, and monitoring requirements INTERIM Limits for period# 1 =>
INTERIM Limits for period#2=>
FINAL Limits Page=> X
Concentration Limits Mass Limits Monitoring Frequency
Sample Recommended
Collection Laboratory
6/Month 6 Month Method Detection
Daily Max Average Units Daily Max Average Units By Industry By POTW (C or G) Level
1 Flow 0.175 0.150 MGD Continuous Record
2 BOD mg/I 500 400 lbs./day 1 /WEEK 1/6 months C 2
3 TSS mg/1 675 575 lbs./day 1 /WEEK 1/6 months C 5
4 Temperature 40 C 40 C Deg.C Deg.C
5 pH* 6.0— 11.0 Std.Units Std.Units Continuous 1/6 months G
OTHER PARAMETERS;Please List Alphabetically
6 Cadmium 0.005 0.003 mg/I 0.006 0.004 lbs./day 1/quarter 1/6 months C 0.001
7 Chromium 0.075 0.050 mg/1 0.090 0.060 lbs./day 1/quarter 1/6 months C 0.01
8 Copper 0.300 0.100 mg/1 0.375 0.125 lbs./day 1/quarter 1/6 months C 0.01
9 Cyanide 0.03 0.02 mg/1 0.038 0.025 lbs./day 1/quarter 1/6 months G 0.01
10 Lead 0.05 0.04 mg/1 0.063 0.050 lbs./day 1/quarter 1/6 months C 0.005
11 Oil&Grease 300 200 mg/1 lbs./day 1/month 1/6 months G 5
12 Phosphorus monitor only mg/1 lbs./day 1/quarter 1/6 months C 5
13 Nickel 0.05 0.030 mg/1 0.063 0.038 lbs./day 1/quarter 1/6 months C 0.005
14 Nitrogen, 10 7.5 mg/1 12.5 9.4 lbs./day 1/quarter 1/6 months C 0.1
ammonia
15 Zinc 0.5 0.30 mg/I 0.63 0.38 lbs./day 1/quarter 1/6 months C 0.005
16 COD monitor only mg/1 lbs./day I /WEEK 1/6 months G
17 COD same sample as BOD
18
19
20
9 I
21 *pH—(3)30 min. excursions from permitted limits allowed within a 24-hr. period; (Any spike below 5.0 or above 12.5,no matter how brief a time, is
considered a violation)
5
Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
G. Definitions and Limit Page(s) notes:
In addition to the definitions in the Town of Mooresville's Sewer Use Ordinance
the following definitions and requirements apply:
1. Composite Sample:
Unless defined differently below, a composite sample for the monitoring
requirements of this IUP, is defined as the automatic or manual collection
of one grab sample of constant volume, not less than 100 ml, collected
every hour during the entire discharge period on the sampling day.
Sampling day shall be a typical production, and discharge day.
2. Composite Sample, alternative definition:
A composite sample for the monitoring requirements of this IUP is the
same as described above unless specifically defined below as the
automatic or manual collection of constant volume and constant time grab
samples collected and composited according to the following criteria:
specific volume of each grab sample= Milliliters
specific time interval between samples= Hours
total duration of sample collection period= Hours
Total number of grab samples to be composited= Samples
3. DailyMonitoringFrequency
q Y
Daily Monitoring Frequency as specified in this IUP shall mean each day
of discharge.
4. Grab Sample
Grab sample for the monitoring requirements of this IUP, is defined as a
sample which is taken from a waste stream on a one-time basis without
regard to the flow in the waste stream and over a period not to exceed 15
minutes and collected at a representative point in the discharge stream.
5. Instantaneous measurement
An Instantaneous measurement for the monitoring requirements of this
IUP is defined as a single reading, observation, or measurement.
6
IndustrialII, User Pretreatment Permit (IUP)
PART II
General Conditions
Outline of PART
1. Representative Sampling 16. Federal and/or State Laws
2. Reporting 17. Penalties
3. Test Procedures 18. Need to Halt or Reduce
4. Additional Monitoring by 19. Transferability
Permittee
5. Duty to comply 20. Property Rights
6. Duty to Mitigate 21. Severability
7. Facilities Operation, Bypass 22. Modification, Revocation,
Termination
8. Removed substances 23. Reapplication
9. Upset Conditions 24. Dilution Prohibition
10. Right of Entry 25. Reports of Changed Conditions
11. Availability of Records 26. Construction of pretreatment
facilities
12. Duty to provide information 27. Re-opener
13. Signatory Requirements 28. Categorical Re-opener
14. Toxic Pollutants 29. General Prohibitive Standards
15. Civil and Criminal Liability 30. Reports of Potential Problems
1. Representative Sampling
Samples and measurements taken as required herein shall be representative of the
volume and nature of the monitored discharge. All samples shall be taken at the
monitoring points specified in this permit and, unless otherwise specified, before the
effluent joins or is diluted by any other wastestream, body of water, or substance.
Monitoring points shall not be changed without notification and approval by, the permit
issuing authority.
2. Reporting
a.) Monitoring results obtained by the permittee shall be reported on forms specified
by the Control Authority and/or Municipality, postmarked no later than the
twentieth day of the month following the month in which the samples were
taken. If no discharge occurs during a reporting period (herein defined as each
calendar month) in which a sampling event was to have occurred, a form with
the phrase "no discharge" shall be submitted. Copies of these and all other
reports required herein shall be submitted to the Control Authority and/or
Municipality and shall be sent to the following address:
Rocky River WWTP
Town of Mooresville
P.O. Box 878
Mooresville,NC 28115
Alt:Pretreatment Staff
7
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
b.) If the sampling performed by the permittee indicates a violation, the permittee shall
notify the Control Authority and/or Municipality within 24 hours of becoming aware
of the violation. The permittee shall also repeat the sampling and analysis and
submit the results of the repeat analysis to the Control Authority and/or Municipality
within 30 days after becoming aware of the violation.
c.) If no self-monitoring is required by this IUP, and the sampling performed by the
Control Authority and/or Municipality indicates a violation, the Control Authority
and/or Municipality shall notify the permittee within 24 hours of becoming aware of
the violation, and the permittee shall sample for the applicable parameter and submit
the results of this analysis within 30 days after the POTW became aware of the
violation.
3. Test Procedures
Test procedures for the analysis of pollutants shall be performed in accordance with the
techniques prescribed in 40 CFR part 136 and amendments thereto unless specified
otherwise in the monitoring conditions of this permit.
4. Additional Monitoring by Permittee
If the permittee monitors any pollutant at the location(s) designated herein more
frequently than required by this permit, using approved analytical methods as specified
above, the results of such monitoring shall be submitted to the Control Authority and/or
Municipality. The Control Authority and/or Municipality may require more frequent
monitoring, or the monitoring of other pollutants not required in this permit by written
notification.
5. Duty to Comply
The permittee must comply with all conditions of this permit.Any permit noncompliance
constitutes a violation of the Control Authority and/or Municipality Sewer Use
Ordinance and is grounds for possible enforcement action.
6. Duty to Mitigate - Prevention of Adverse Impact
The permittee shall take all reasonable steps to minimize or prevent any discharge in
violation of this permit which has a reasonable likelihood of adversely affecting human
health,the POTW,the waters receiving the POTW's discharge,or the environment.
7. Facilities Operation, Bypass
The permittee shall always maintain in good working order and operate as efficiently as
possible, all control facilities or systems installed or used by the permittee to achieve
compliance with the terms and conditions of this permit. Bypass of treatment facilities is
prohibited except when approved in advance by the Control Authority and/or
Municipality. Bypass approval shall be given only when such bypass is in compliance
with 40 CFR 403.17.
8
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
8. Removed Substances
Solids, sludge, filter backwash, or other pollutants removed during treatment or control
of wastewaters shall be disposed of in a manner such as to prevent any pollutants from
such materials from entering the sewer system. The permittee is responsible for assuring
its compliance with any requirements regarding the generation,treatment, storage,and/or
disposal of"Hazardous waste" as defined under the Federal Resource Conservation and
Recovery Act.
9. Upset Conditions
An "upset" means an exceptional incident in which there is an unintentional and
temporary noncompliance with the effluent limitations of this permit because of factors
beyond the reasonable control of the permittee. An upset does not include
noncompliance to the extent caused by operational error, improperly designed or
inadequate treatment facilities, lack of preventative maintenance, or careless or improper
operations.
An upset may constitute an affirmative defense for action brought for the
noncompliance. The permittee has the burden of proof to provide evidence and
demonstrate that none of the factors specifically listed above were responsible for the
noncompliance.
10. Right of Entry
The permittee shall allow the staff of the State of North Carolina Department of
Environment and Natural Resources, Division of Water Quality, the Regional
Administrator of the Environmental Protection Agency, the Control Authority and/or
Municipality, and/or their authorized representatives, upon the presentation of
credentials:
1. To enter upon the permittee's premises where a real or potential discharge is
located or in which records are required to be kept under the terms and
conditions of this permit; and
2. At reasonable times to have access to and copy records required to be kept
under the terms and conditions of this permit; to inspect any monitoring
equipment or monitoring method required in this permit; and to sample any
discharge of pollutants.
11. Availability of Records and Reports
The permittee shall retain records of all monitoring information, including all calibration
and maintenance records as well as copies of reports and information used to complete
the application for this permit for at least three years. All records that pertain to matters
that are subject to any type of enforcement action shall be retained and preserved by the
permittee until all enforcement activities have concluded and all periods of limitation
with respect to any and all appeals have expired.
Except for data determined to be confidential under the Sewer Use Ordinance, all reports
prepared in accordance with terms of this permit shall be available for public inspection
at the Control Authority and/or Municipality. As required by the Sewer Use Ordinance,
effluent data shall not be considered confidential.
9
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
12. Duty to Provide Information
The permittee shall furnish to the Director of Public Works or his/her designees,within a
reasonable time, any information which the Director, his/her designee, or the Division of
Water Quality may request to determine whether cause exists for modifying, revoking
and reissuing, or terminating this permit or to determine compliance with this permit.
The permittee shall also furnish, upon request, copies of records required to be kept by
this permit.
13. Signatory Requirements
All reports or information submitted pursuant to the requirements of this permit must be
signed and certified by the Authorized Representative as defined under the Sewer Use
Ordinance. If the designation of an Authorized Representative is no longer accurate
because a different individual or position has responsibility for the overall operation of
the facility, or overall responsibility for environmental matters for the company, a new
authorization satisfying the requirements of this section must be submitted to [POTW
Director] prior to or together with any reports to be signed by an authorized
representative.
14. Toxic Pollutants
If a toxic effluent standard or prohibition (including any schedule of compliance
specified in such effluent standard or prohibition) is established under Section 307(a) of
the Federal Clean Water Act for a toxic pollutant which is present in the discharge and
such standard or prohibition is more stringent than any limitation for such pollutant in
this permit, this permit may be revised or modified in accordance with the toxic effluent
standard or prohibition and the permittee so notified.
15. Civil and Criminal Liability
Nothing in this permit shall be construed to relieve the permittee from civil or criminal
penalties for noncompliance.
16. Federal and/or State Laws
Nothing in this permit shall be construed to preclude the institution of any legal action or
relieve the permittee from any responsibilities, liabilities, or penalties established
pursuant to any applicable Federal and/or State law or regulation.
17. Penalties
The Sewer Use Ordinance of the Control Authority and/or Municipality provides that
any person who violates a permit condition is subject to a civil penalty not to exceed
$25,000 dollars per day of such violation.
Under state law, (NCGS 143-215.6B), under certain circumstances it is a crime to violate
terms, conditions, or requirements of pretreatment permits. It is a crime to knowingly
make any false statement,representation,or certification in any record or other document
submitted or required to be maintained under this permit, including monitoring reports or
reports of compliance or noncompliance. These crimes are enforced at the prosecutorial
discretion of the local District Attorney.
10
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
18. Need to Halt or Reduce not a Defense
It shall not be a defense for a permittee in an enforcement action that it would have been
necessary to halt or reduce the permitted activity to maintain compliance with the
conditions of the permit.
19. Transferability
This permit shall not be reassigned or transferred or sold to a new owner, new user,
different premises,or a new or changed operation without approval of the Town.
20. Property Rights
This permit does not convey any property rights in either real or personal property, or
any exclusive privileges, nor does it authorize any injury to private property or any
invasion of personal rights, nor any infringement of Federal, State or local laws or
regulations.
21. Severability
The provisions of this permit are severable and, if any provision of this permit or the
application of any provision of this permit to any circumstance is held invalid, the
application of such provision to other circumstances and the remainder of this permit
shall not be affected thereby.
22. Permit Modification, Revocation, Termination
This permit may be modified, revoked and reissued or terminated with cause in
accordance to the requirements of the Control Authority and/or Municipality Sewer Use
Ordinance and North Carolina General Statute or implementing regulations.
23. Re-Application for Permit Renewal
The permittee is responsible for filing an application for re-issuance of this permit at
least 180 days prior to its expiration date.
24. Dilution Prohibition
The permittee shall not increase the use of potable or process water or in any other way
attempt to dilute the discharge as a partial or complete substitute for adequate treatment
to achieve compliance with the limitations contained in this permit.
25. Reports of Changed Conditions
The permittee shall give notice to the Control Authority and/or Municipality of any
planned significant changes to the permittee's operations or system which might alter the
nature, quality, or volume of its wastewater at least 180 days before the change. The
permittee shall not begin the changes until receiving written approval from the Control
Authority and/or Municipality. Also, see Part II, 30 below for additional reporting
requirements for spill/slug issues.
Significant changes may include but are not limited to
(a) increases or decreases to production;
(b) new or changed manufacturing processes and/or chemicals;or
(c) new or changed customers.
11
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
(d) increases in discharge of previously reported pollutants;
(e) discharge of pollutants not previously reported to the Control Authority and/or
Municipality;
(f) new or changed product lines;
26. Construction
No construction of pretreatment facilities or additions thereto shall be begun until Final
Plans and Specifications have been submitted to the Control Authority and/or
Municipality and written approval and an Authorization to Construct(A to C)have been
issued.
27. Re-opener
The permit shall be modified or, alternatively, revoked and reissued to comply with any
applicable effluent standard or limitation for the control of any pollutant shown to
contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by
the POTW discharge permit. The permit as modified or reissued under this paragraph
may also contain any other requirements of State or Federal pretreatment regulations
then applicable.
28. Categorical Re-opener
This permit shall be modified, or alternatively, revoked and reissued,to comply with any
applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C)
and (D), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or
limitation so issued or approved:
1.) contains different conditions or is otherwise more stringent than any
effluent limitation in this permit; or
2.) controls any pollutant not limited in this permit.
The permit as modified or reissued under this paragraph shall also contain any other
requirements of the Act then applicable.
29. General Prohibitive Standards
The permittee shall comply with the general prohibitive discharge standards in 40 CFR
403.5 (a)and(b)of the Federal pretreatment regulations.
30. Potential Problems
The permittee shall provide protection from accidental and slug discharges of prohibited
materials and other substances regulated by this permit. The permittee shall also notify
the POTW immediately of any changes at its facility affecting the potential for spills and
other accidental discharge, discharge of a non-routine, episodic nature, a non-customary
batch discharge,or a slug load as defined in the Sewer Use Ordinance.
Additionally, the permittee shall notify by telephone the Control Authority and/or
Municipality immediately of all discharges that could cause problems to the POTW
including any slug loadings as defined in the Sewer Use Ordinance. If the permittee
experiences such a discharge, they shall inform the Control Authority and/or
Municipality immediately upon the first awareness of the commencement of the
discharge. Notification shall include location of the discharge, type of waste,
12
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
concentration and volume if known and corrective actions taken by the permittee. A
written follow-up report thereof shall be filed by the permittee within five (5) days,
unless waived by the Control Authority and/or Municipality.
13
Industrial User Pretreatment Permit (IUP)
PART III
Special Conditions
1. Slug/Spill Control Measures
In addition to the requirements in Part II, 30, the Permittee shall complete
installation and/or commence implementation, operation, and/or maintenance of
the following specific protection Measures, Activities, Plans. Etc. (Items without
specific completion dates or marked as "Continuous." must be performed for the
entire duration of the permit):
Required
Completion/
Implementation
Description of Measure, Activity, Plan, etc. Date
Submit Slug/Spill Control Plan in accordance with SUO Due by July 1,
2019
The permittee shall provide updates to the Control Authority as required by Part
II, 30, of this IUP. Modifications to the measures shall be approved by the
Control Authority prior to installation/implementation. If a measure fails, the
Control Authority shall be notified within 24 hours.
2. Sludge Management Plan
Ninety days prior to the initial disposal of sludge generated by any pretreatment
facility, the permittee shall submit a sludge management plan to the Control
Authority.
3. Flow Measurement Requirements
(For SIUs with discharge flow meters)
The permittee shall maintain appropriate discharge flow measurement devices and
methods consistent with approved scientific practices to ensure the accuracy and
reliability of measurements of the volume of monitored discharges. Devices
installed shall be a continuous recording flow meter capable of measuring flows
with a maximum deviation of less than 10% from true discharge rates throughout
the range of expected discharge volumes. The devices shall be installed,
calibrated, and maintained to ensure accuracy. At the time of issuance of the
permit, this method consists of a 60-degree V Trapezoidal Flume and Bubbler
Flow Meter. The meter shall be calibrated every three (3) months.
Modifications to the flow metering equipment shall be approved by the Control
14
Industrial User Pretreatment Permit (IUP)
PART III
Special Conditions
Authority prior to installation. If a required flow measurement device fails, the
Control Authority shall be notified within 24 hours.
4. Certified Laboratory Analysis
Pollutant analysis shall be performed by a North Carolina Division of Water
Quality Certified Laboratory that is certified in the analysis of the pollutant in
wastewater. All analysis is to be paid by the Permittee.
5. Certified Operator N/A
Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon
classification of the facility by the Certification Commission, the permittee shall
employ a certified wastewater pretreatment plant operator in responsible charge
(ORC) of the wastewater treatment facilities. Such operator must hold a
certification of the type and grade equivalent to, or greater than the classification
assigned to the wastewater treatment facilities by the Certification Commission.
The permittee must also employ a certified backup operator of the appropriate
type and grade to comply with the conditions of Title 15A, Chapter 8A .0202.
The ORC of the facility must visit the wastewater facility as required; must
properly manage and document daily operation and maintenance of the facility;
and must comply with all other conditions of Title 15A, Chapter 8A .0202. The
permittee shall submit a letter designating the operator in responsible charge to the
Certification Commission or their designee within thirty days after facility
classification.
6. Monitoring Waiver Parameters
Monitoring by the permittee and the Control Authority has been waived for the
following parameters in accordance with 40 CFR 403.12(e)(2).
Parameter Name 40 CFR Standards
The permittee shall provide the following certification with each report required
by Part II, 2, of this IUP, but in no case less than once every six months.
"Based upon my inquiry of the person or persons directly responsible for
managing compliance with the Pretreatment Standards for 40 CFR
I certify that, to the best of my knowledge, there has been no increase in the
15
Industrial User Pretreatment Permit (IUP)
PART III
Special Conditions
level of
in the wastewaters due to the activities at the facility since filing of the [[[last
monitoring report]]] [[[last periodic report under 40 CFR 403.12(e)(1).]]]"
In the event that a waived parameter is found to be present or is expected to be
present based on changes that occur in the permittee's operations, the permittee
shall immediately notify the Control Authority and sample for the parameter
within days of the notification.
13. Equivalent Mass Limits
This SIU is subject to 40CFR 403.6 and has been approved for Equivalent Mass
Limits for Concentration Limits as allowed by 40CFR 403.6(c)(5). In order to
remain eligible for the Equivalent Mass Limits, the following conditions must be
met.
a. Maintain and effectively operate control and treatment technology adequate to
achieve compliance with the equivalent mass limit. Currently consisting of:
BOD, TSS and metals.
b. Continue appropriate effluent flow monitoring. Shall consist of a Trapezoidal
Flume with Bubbler Meter and continuous monitoring,
c. Record production rates.
d. Notify the POTW immediately if production rates vary by more than 20% of
the production used as the basis for calculating the equivalent mass limits.
e. Submit monthly flow and production rate summaries by the 20th day of the
following month, with an analysis of flow and production rate changes to
demonstrate no dilution.
f. Employ the same or comparable water conservation measures.
Failure to comply with any of the above conditions disqualifies the User from
coverage by equivalent mass limits. Pre-existing concentration-based
Pretreatment Standards will be automatically enforceable at the time of
disqualification.
16
Industrial User Pretreatment Permit (IUP)
PART III
Special Conditions
14. pH CONTINOUS MONITORING AND CALABRATION
a. The pH monitoring frequency for this permit is continuous. In addition, the pH
meter is to be verified once(1 time) per week as a minimum. The
permittee shall calibrate and maintain the accuracy of all pH controllers+/- 0.1,
monitors and recorders to the accepted capability of that type of device. May be
done by Permit Holder.
b. All pH monitoring and calibration records shall be available during inspections
by Town officials,NCDENR(North Carolina Department of Environment and
Natural Resources), and/or by EPA(Environmental Protection Agency).
c. The Town will allow for reasonable meter"downtime"to address calibration
and maintenance needs, as well as power failures. It is the responsibility of the
permittee to keep a log of the time, date, and reason for"downtime".
d. Reporting requirement for brief period of time for excursions below 6.0 pH
units:
1) It is the permittee's responsibility to report the maximum and
minimum for each time period the pH was outside the limits,providing
the maximum or minimum of that excursion as well as the time and
length of the excursion. (e.g., below 6.0 from 10:08 to 10:14 am,max
was 5.7, min was 5.2. These excursions are to be reported by the
twentieth of the following month on a separate IDMR form.
2) The Town will allow an excursion of no longer than 30 minutes/3
times per day to be discharged to the sewer system. Also,the Town
reserves the right to determine any excursion that causes inhibition or
pass through(including damage to the collection system or any POTW
equipment) a violation no matter how brief a time. (This applies to a
pH excursion from 5.0 to 5.99 and 11.01 to 12.5).
3) Any spike below 5.0 or above 12.5, no matter how brief a time, is
considered a violation, and must be reported immediately to the
POTW. Furthermore,the user will be subject to fines and violations.
17
Industrial User Pretreatment Permit (IUP)
PART III
Special Conditions
18
IUP Synopsis
A. IUP Basic Information
Receiving POTW name: POTW NPDES#:
Rocky River Wastewater Treatment Plant NC0046728
IUP name: IUP Number:
Berry Global 0022
IUP Effective date: Pipe Numbers list all regulated pipes:
July Pt,2019 001
IUP expiration date: IUP 40 CFR#,if applicable:
June 30,2024 N/A
B. IUP Survey&Application form
Attach a completed copy of the Industrial User Wastewater Survey&
Application Form(see appendix 6-A)
C. IU Inspection form- Will be completed and submitted prior to start-up (July 1,
2019).
Attach a copy of an Industrial User Inspection Form(see chapter 7)completed
by the Control Authority within the past 12 months.
D. RATIONALE FOR LIMITATIONS:
As listed on the IUP Limits Page(s),PART I, Section F of the IUP.
RATIONALE#1:
Review of IU Monitoring Data, with no Over Allocation situation:
The following pollutants were assigned numerical limits in this IUP based
on a review of monitoring data for the permittee to determine what ranges of
concentrations are currently being discharged. To account for sample
variability a factor was applied to the monitoring data to determine the
permit limit. Permit limits assigned by the Local IUP Control Authority can
not result in an Over Allocation situation for any pollutants.
1 I'�
1
IUP Synopsis
RATIONALE#2a:
Categorical Industrial Limits, with no Over Allocation situation:
Check here if Combined Wastestream Formula (CWF) or other categorical
limits calculations were used. If used, please attach calculations: (see CWF
Spreadsheet, Appendix 6-F)
Were used (attach calculations)
Were not used
The following pollutants were assigned numerical limits in this IUP based
on the categorical regulations. These limits do not result in over allocations.
RATIONALE #3a:
Over Allocation Prevention, with IU pollutant reduction:
The following pollutants were assigned numerical limits in this IUP based
on allocating the Maximum Allowable Industrial Loading (MAIL)
determined with the Headworks Analysis (HWA) among all Industrial
Users. The total loading of each pollutant from all permitted discharges
does not exceed the MAIL. These limits do not result on over allocations.
Based on lab results from a sister facility. The facility will sample all
parameters monthly for six-months to get a baseline history. Modifications
can be made if any unseen problems arise.
RATIONALE#3b:
Interim Limits for IU pollutant reduction:
The following pollutants were assigned interim numerical limits in this IUP
to allow time for the industry to come compliance with final limits that will
not in over allocations.
2
IUP Synopsis
RATIONALE#4:
4.) Other Rationale for Limitations:
The following rationale was used for developing IUP Limits.
Parameter Rationale
RATIONALE#5a:
Non-Categorical Parameters where No Limit needed or assigned in an IUP:
The following pollutants were not assigned numerical limits in this IUP
because the loadings for these pollutants from this IU were less than 5% of
the MAHL. The loading of these pollutants from this IU is considered
insignificant at this time.
Pollutant Avg SIU mg/1 Avg SIU lbs/day 5% MAHL, lbs/day
Flow
•
RATIONALE#5b:
Categorical Parameters with Waived Monitoring:
Monitoring is waived for the following categorical parameters (attach
documentation of waiver justification).
3
Workbook Name : 2013AllocationTable rev 7 - 7-1-2019 History Berry.xls, Worksheet Narfigit '112/20/2018, 10:02 AM
Page 1 of 4
Allocation Table Spreadsheet Instructions:
Headworks last approved: 01/14/14 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected,password is
Allocation Table updated: 12/31/18 2)Formulas are discussed in the Comprehensive Guidance,Chapter 6,Section C.
Permits last modified: 12/31/18 3)HWA and AT worksheets in this workbook are linked. Pollutant Names,MAHLs,Basis,and Uncontrollable load
in this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in
columns AT through BK.
POTw=> Rocky River WWTP
NPDES#=> NC0046728
FLOW BOD TSS
Industry Type Renewal Modification Date Permit Limits Permit Limits Permit Limits
IUP INDUSTRY NAMES Permit Pipe of Effective Effective Permit Conc. Load Conc. Load
Count (please list alphabc,icl)) number number Industry Date Date Expires MGD gal/day mg/I lbs/day mg/I Ibs/day
1 Bestco,Inc. 0006/01 0001 Candy 07/01/17 07/01/18 06/30/22 0.2000 200,000 1500.00 2502.00 540.00 900.72
2 Carolina Beverage Group,LLC 0017/01 0001 Energy D 01/01/14 07/01/18 12/31/18 , 0.7000 700,000 1 1071.00 5225.00 107.10 625.25
3 Niagra Bottling LLC 0018/01 0001 Water 01/01/17 10/15/15 12/31/21 0.3000 300,000 250.00 625.50
5 Berry Global 0022/01 0001 N-Woven 07/01/19 07/01/19 06/30/24 0.1500 150,000 I 400.00 500.40 575.00 719.33
6
7 I I
8
9
10
Column Totals=> 1.35001 1.350,000 88531 22451
Basis=> NPDES Design Design
MAHL from HWA(lbs/day)=> NPDES Permitted Flow=> 7.5000 20204 21455
Uncontrollable Loading(lbs/day)=> 2.9811. 6738 9348
Total Allowable for Industry(MAIL)(lbs/day)=> 4.5189 13466 12106
Total Permitted to Industry(lbs/day)=> 1.3500 8853 2245
MAIL left(lbs/day)_> 3.1689 4613 9861
Percent Allow. Ind.(MAIL)still available(%)=> 70.1 % 34.3% 81.5%
Percent MAHL still available(%)_> 42.3% 22.8% 46.0%
5 Percent MAHL(lbs/day)=> 0.3750 i 1010 1073
HWA.AT
Revised:November 2005
Workbook Name : 2013AllocationTable rev 7 - 7-1-2019 History Berry.xls, Worksheet NarfiiW..teAt2/20/2018, 10:02 Ann
Page 2 of 4
Allocation Table
Headworks last approved: 01/14/14
Allocation Table updated: 12/31/18
Permits last modified: 12/31/18
POTW=> Rocky River WWTP
NPDESi > NC0046728
Ammonia Arsenic Cadmium Chromium Copper Cyanide
Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits _ Permit Limits
IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load
Count (please sNeipnaxticlp number number mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day
I Bestco,Inc. 0006/01 0001 7.50 12.51 0.0030 0.0050 0.0500 0.0834 0.2000 0.3336 0.0300 0.0500
2 Carolina Beverage Group,LLC 0017/01 0001 7.50 43.79 0.0030 0.0175 0.0500 0.2919 0.2000 1.1676 0.0100 0.0584
3 Niagra Bottling LLC 0018/01 0001
5 Berry Global 0022/01 0001 7.50 9.38 0.0030 0.0038 0.0500r 0.0626 0.1000r 0.1251 0 � 0.0250
6
7 �
8
9 ..._y
J
10
Column Totals=> 66 0.00001 0 0263 0.43791 1.6263 0.13341
Sludge Sludge
Basis=> Design Ceiling Stream Std Stream Std Ceiling NPDES
MAHL from HWA(lbs/day)=> 1438.65 0.1066 0.1796 8.2311 3.2128 0.4345
Uncontrollable Loading(lbs/day)=> 673.77 0.0671 0.0746 0.0870 0.9075 0.0646
Total Allowable for Industry(MAIL)(lbs/day)=> 764.88 0.0394 0.1050 8.1441 2.3054 0.3698
Total Permitted to Industry(lbs/day)_> 65.68 0.0000 0.0263 0.4379 1.6263 0.1334
MAIL left(lbs/day)=> 699.20 0.0394 0.0787 7.7062 0.6791 0.2364
Percent Allow.Ind.(MAIL)still available(%)=> 91.4% 100.0% 75.0% 94.6% 29.5% 63.9%
Percent MAHL still available(%)=> 48.6% 37.0% 43.8% 93.6% 21.1 % 54.4%
5 Percent MARL(lbs/day)=> 71.93 0.0053 0.0090 0.4116 0.1606 0.0217
•
HWA AT
Revised:November 2005
Workbook Name : 2013AllocationTable rev 7 - 7-1-2019 History Berry.xls, Worksheet Narfi teit42/20/2018, 10:02 AM
Page 3 of 4
Allocation Table
Headworks last approved: 01/14/14
Allocation Table updated: 12/31/18
Permits last modified: 12/31/18
POTw=> Rocky River WWTP
NPOESik> NC0046728
Lead Mercury Molybdenum Nickel Selenium Silver
Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits
IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load
Count (plc sc list alphabencl)) number number mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day
I Bestco,Inc. 0006/01 0001 0.0320 0.0534 0.0500 0.0834 _
2 Carolina Beverage Group,LLC 0017/01 0001 0.0320 0.1868 0.0500 0.2919_
I3 Niagra Bottling LLC 0018/01 0001
5 Berry Global 0022/01 0001 0.0400 0.0500 0.0300 0.0375
6
7 _., r
8
9
10
Column'totals=> l ) 0.29021 1 0.000000 0.00001 0.41281 0.00001 0.0000
Sludge
Sludge Ceiling Sludge AS/Nit/TF
Basis=> Ceiling NPDES HASL Ceiling Stream Std inhibition
MARL from HWA(lbs/day)=> 0.8805 0.017510 0.9428 0.6394 0.2963 6.7346
Uncontrollable Loading(lbs/day)=> 0.0646 0.004227 0.1566 0.0920 0.1343 0.0671
Total Allowable for Industry(MAIL)(lbs/day)=> 0.8159 0.013283 0.7862 0.5474 0.1621 6.6674
Total Permitted to Industry(lbs/day)_> 0.2902 0.000000 0.0000 0.4128 0.0000 0.0000
MAIL left(lbs/day)=> 0.5256 0.013283 0.7862 0.1346 0.1621 6.6674
Percent Allow. Ind.(MAIL)still available(%)=> 64.4% 100.0% 100.0% 24.6% 100.0% 100.0
Percent MAHL still available(%)=> 59.7% 75.9% 83.4% 21.1 %_ 54.7% 99.0%
5 Percent MAHL(lbs/day)=> 0.0440 0.000875 0.0471 0.0320; 0.0148 0.3367
HWA.AT
Revised:November 2005
Workbook Name : 2013AllocationTable rev 7 - 7-1-2019 History Berry.xls, Worksheet Narfif teA-l2/20/2018, 10:02 AM
Page 4 of 4
Allocation Table
Headworks last approved: 01/14/14
Allocation Table updated: 12/31/18
Permits last modified: 12/31/18
POTW=> Rocky River WWTP
NPDES#=> NC0046728
Zinc Total Nitrogen Total Phos.
Industry Permit Limits Permit Limits Permit Limits
IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load
Count (please listaIphabe)icic) number number mg/I lbs/day mg/I lbs/day mg/1 lbs/day
1 Bestco,Inc. 0006/01 0001 0.8000 1.3344
2 Carolina Beverage Group,LLC 0017/01 0001 0.2000 1.1676 _
3 Niagra Bottling LLC 0018/01 0001 0.0000
5 Berry Global 0022/01 0001 0.3000 0.3753
6
7
8
9
10
Column Totals=> 2.87731 0.00 0.00
Sludge
Basis=> Ceiling Design
MAHL from HWA(lbs/day)=> 8.2956 347.15
Uncontrollable Loading(lbs/day)=> 3.5479 45.56
Total Allowable for Industry(MAIL)(lbs/day)=> 4.7478 301.60
Total Permitted to Industry(lbs/day)=> 2.8773 0.00 0.00
MAIL left(lbs/day)=> 1.8705 301.60
Percent Allow. Ind.(MAIL)still available(%)_> 39.4% ####### 100.0%
Percent MAHL still available(%)=> 22.5% ####### 86.9%
5 Percent MAHL(lbs/day)_> 0.4148 17.3576
HWA.AT
Revised:November 2005